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Wilson Standard™ Thick Turret Tooling System Catalog
March 2012 W ilson Standard™ T hic k Turret Tooling Sy stem A Cost Effective Solution for Long Lasting Durability. Strength. Performance. Innovation. REDUCE COSTS AND INCREASE TOOL LIFE WITH ™ WILSON STANDARD. Ultra durable and loaded with performance enhancing features, Wilson Standard Thick Turret Tooling is an affordable solution for fabricators looking to improve productivity and reduce tool replacement costs. Stronger tool steels, an intelligent design and optional surface enhancements combine to make Wilson Standard the new standard in low cost, high quality thick turret tooling. Longer Life and Greater Precision. Wilson Standard Thick Turret Tooling is manufactured with a hardened steel guide, providing four times more grind life than traditional old style guide assemblies. A built-in oiling system assures proper internal/external lubrication for a consistently smooth and precise punching action. Quick, Accurate Adjustments. Wilson Standard Thick Turret Tooling is uniquely designed to speed adjustments. External keying allows for quick key position changes and push button punch length adjustments eliminate the need for shims. Two-inch (C) and 3-1/2 inch (D) station guide assemblies are keyed at 0°, 90° and 225° and keys are coated with Wilson’s exclusive Optima® coating for superior wear resistance. Improve Wear Resistance with Optima®. TABLE OF CONTENTS Every Wilson Standard Thick Turret Tooling is available with Wilson’s exclusive EXP (A & B) Tooling. . . . . . . . 3-4 Optima® coating. Developed by Wilson engineers, Optima provides a surface 1/2" (A) Station Tooling. . . . 6-10 hardness, wear resistance and lubricity unmatched by any other coated or 1-1/4" (B) Station Tooling. . 11-14 uncoated turret punch press tooling. The result is a longer tool life, more hits 2" (C) Station Tooling. . . . . . . 15 between sharpenings, reduced galling, better performance and less downtime. • Longer tool life • Reduced corner breakdown • Increased wear resistance •Improved special tooling performance • Reduced adhesion (galling) 4-1/2" (E) Station Tooling. . . . 17 Replaceable Insert Assembly. . 18 Optima® coating provides: • More hits between sharpenings 3-1/2" (D) Station Tooling. . . . 16 • Lower overall tooling costs • Reduced slug pulling Close to Clamps Tooling. . . . . 19 Shear Options. . . . . . . . . . . . 20 HP Dura-Blade . . . . . . . . . . . 21 Dura-Die. . . . . . . . . . . . . . . . 22 Standard Keying Locations . . . 23 Non-Standard Keying. . . . . . . 24 Multi-Tools® For Finn-Power® Machines . . . . . . 25 Punch Life Material Adhesion Multi-Tools® For Nisshinbo Machines. . . . . . . . . . . . . . . 26 Accessories . . . . . . . . . . . 27–36 Tools. . . . . . . . . . . . . . . 27–28 Tooling Cabinet. . . . . . . . . . 29 Shear Grinding Fixture & Accessories . . . . . . . . . . 29 Multi-Tool® Punch and Die Holders . . . . . . . . . . . . 29 Tool Kit . . . . . . . . . . . . . . . 30 Slug Ejectors . . . . . . . . . . . 30 Center Punch. . . . . . . . . . . 30 Alignment Tools. . . . . . . . . . 31 The yellow area indicates actual results achieved through three tool sharpenings of .010" (0.25mm) each. The complete graph indicates projected results with a total of .236" (6mm) removed for sharpening. Adapters . . . . . . . . . . . . . . 32 Ball Riding Die. . . . . . . . . . . 33 Brush Die. . . . . . . . . . . . . . 33 Number of Hits Tip Wear Punch & Die Shims. . . . . . . 34 Notcher Stripper Plate. . . . . 35 Wilson Punch & Die Grinder. . 36 EXP™ 1/2" (A) Station 3 HP ROUND punch holder HP ABS/WLS ROUND punch holder rOUND PUNCH Cat. No. 13904 STANDARD SHAPE punch holder Description Cat. No. Price PunchES • Round 13904 13905 - • Shape • Optima® Add On METRIC SHAPE punch holder Description Punch HOLDER • HP Round Cat. No. • HP Shape 13974 13975 • HP ABS/WLS Round • HP ABS/WLS Shape 13976 13906 • Standard Round • Standard Shape • Metric Round • Metric Shape 13977 13947 • Metric ABS/WLS Round • Metric ABS/WLS Shape 13980 13939 • Ultra Price METRIC ABS/WLS SHAPE punch holder 13978 13979 15535 ULTRA punch holder Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] EXP™ 1-1/4" (B) Station 4 HP shape punch holder HP ABS/WLS shape punch holder punch shape Cat. No. 13917 STANDARD SHAPE punch holder Description Cat. No. Price PunchES • Round METRIC SHAPE punch holder 13916 13917 - • Shape • Optima® Add On Description Punch HOLDER • HP Round METRIC ABS/WLS SHAPE punch holder ULTRA punch holder Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Cat. No. • HP Shape 13988 13989 • HP ABS/WLS Round • HP ABS/WLS Shape 13990 13918 • Standard Round • Standard Shape • Metric Round • Metric Shape 13991 13972 • Metric ABS/WLS Round • Metric ABS/WLS Shape 13994 13964 • Ultra 15537 Website & Email www.wilsontool.com [email protected] 13992 13993 Price 5 ELIMINATE COSTLY SLUG PULLING. The Slug Pulling Solution For a guaranteed solution to slug pulling problems that will maximize your press time and improve your productivity turn to Wilson Tool, the leading provider of tooling solutions for the punching industry. Manufacturers simply cannot afford to have their presses down for any amount of time. At Wilson Tool, our desire to provide innovative tooling solutions for our customers has lead us to develop the Slug Hugger ® 2 die design to help eliminate the very costly problem of slug pulling. The Slug Hugger® 2 design works on most material types and thicknesses including aluminum and stainless steel. Slug Hugger® 2 dies help eliminate scrapped parts, costly downtime, and possible press and tooling damage due to slug pulling. At Wilson Tool, our Slug Hugger® 2 dies include a performance guarantee. Our unique design helps eliminate unnecessary back-pressure on small punch tips by preventing packed slugs. How Does it Work? The Slug Hugger® 2 design grabs the slug just below the cutting surface of the die and retains the slug during the stripping process. “Precision Nips” extend the entire height of the die, helping to guide the slugs through the relief. This design doesn’t leave any marks or burrs on the finished part. The Slug Hugger® 2 “nips” hold the slugs in the die and drags it through the relief when the next hit takes place. This feature allows for less galling and slug packing when punching materials such as aluminum and galvanized steel. In addition, the effectiveness of the Slug Hugger® 2 will not be compromised when the tool is sharpened. Our Guarantee! Try the Slug Hugger® 2 dies to control your slug pulling. We guarantee that your slug pulling problems will be eliminated! Local Tel:651-286-6001 Fax:651-286-5959 Website & Email Toll Free U.S.A. & Canada Toll Free Mexico Tel:001-800-741-2510 www.wilsontool.com Tel:800-328-9646 Strength. Performance. Innovation. Fax:001-800-544-2096 [email protected] Fax:800-222-0002 Perforator 1/2" (A) Station Not recommended for stainless steel. (Up to 12.7mm) Adj. punch head with screw Cat. No. 1802 SOCKET HEAD SET SCREW CONE PT. (M6-1 x 6mm) (To be used with black oxide adj. punch head) Cat. No. 6297 spring Cat. No. 1803 punch Shank Cat. No. 1885 Retaining Ring Spring Retainer with o-ring (2 req'd) Cat. No. 1805 Cat. No. 1804 O-ring Guide Cat. No. 2282 Cat. No. 1886 Lower Shank Cat. No. 1887 Sleeve Assembly .030 - .060 Dia. (0.76 - 1.52mm) Cat. No. 2029 Sleeve Assembly .061 - .115 Dia. (1.56 - 2.92mm) Cat. No. 2030 Maximum Material Thickness .150" (3.81mm) DescriptionCat. No.Price Punch & Guide Assembly • Round w/Slip Fit Sleeve .030-.060 Dia. (0.76-1.52mm) .061-.115 Dia. (1.56-2.92mm) 1888 1924 Punches • Round .030-.060 Dia. (0.76-1.52mm) .061-.115 Dia. (1.56-2.92mm) 2031 2032 Dies • Positive .037 (0.94mm) Min. Dia. .062 (1.57mm) Min. Dia. Local Tel:651-286-6001 Fax:651-286-5959 1808 1808 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] 6 Metric 1/2" (A) Station 7 Quik Adjust (Up to 12.7mm) O-RING Punch head Cat. No. 24345 Cat. No. 13395 SOCKET HEAD SET SCREW (M6 x 6mm) Cat. No. 25235 Punch head Retainer Quick Adjust Spring Pack Assembly Cat. No. 13396 Cat. No. 13394 M4x6 Half dog point screw Cat. No. 24292 spring Cat. No. 24291 spring Canister O-ring Cat. No. 13397 Cat. No. 971303 Retaining ring Cat. No. 24290 dowel pin (replacement-Round Only) spring Support (3/16 x .500) Cat. No. 2131 Cat. No. 13398 DescriptionCat. No.Price Punch & Guide Assembly • Round dowel pin (3/16 x .312) Cat. No. 6013 Maximum Material Thickness .150" (3.81mm) 1/2" (A) Station Add Ons Add ons for Rounds Notes * S lug Hugger dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). ® † 'A' Dimension = longest distance across shape. 13425 13427 – • Shape Fitted • Optima® Add On Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) Clearance < .004 (0.10mm) Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Clearance < .004 (0.10mm) Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 2183 2182 – • Round • Shape • Optima® Add On guides 13065 13066 13067 13068 • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper 13044 13143 • Round • Shape Fitted Dies Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. Local Tel:651-286-6001 Fax:651-286-5959 Punches • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Slug Hugger ® 2* at 45˚ • Shape Positive • Shape Negative Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 2192 1808 12959 12960 1817 1818 Website & Email www.wilsontool.com [email protected] 1/2" (A) Station 8 (Up to 12.7mm) Adj. punch head with screw Cat. No. 1802 SOCKET HEAD SET SCREW CONE PT. (M6-1 x 6mm) (To be used with black oxide adj. punch head) Cat. No. 6297 spring Cat. No. 1803 O-ring Cat. No. 2282 Spring Retainer with o-ring Cat. No. 1804 Retaining Ring Cat. No. 1805 Dowel Pin (replacement-Round Only) (3/16 x .595) Cat. No. 6015 Guide Round/Closed Round Cat. No. 2821 DescriptionCat. No.Price Punch & Guide Assembly • Round • Shape Fitted • Optima® Add On Punches • Round • Shape • Optima® Add On guides • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper Guide SHape/Fitted Cat. No. 2904 13453 13455 – Dowel Pin 1807 1816 – 1/2" (A) Station Add Ons Add ons for Rounds 2821 2822 2903 2904 Punch Die Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) Clearance < .004 (0.10mm) Add ons for Shapes 13044 13143 • Round • Shape Fitted Dies • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Slug Hugger ® 2* at 45˚ • Shape Positive • Shape Negative Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Clearance < .004 (0.10mm) 2192 1808 12959 12960 1817 1818 LD Long-D ET Equilateral Triangle Punch Die Stubby Style 1/2" (A) Station Stripper Note: Must use stubby style die and guide with stubby style punch Use Standard Punch and Die Price Plus: Punch Stripper Round (.090/2.3mm max.dia.) add Shape add Die Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. SQ Square Round add Shape add Radius or 45˚ Chamfer 4 Corners Standard Shapes SD Single-D (3/16 x 0.312) Cat. No. 6013 Maximum Material Thickness .150" (3.81mm) HX Hexagon PUNCHES Toll Free U.S.A. & Canada Toll Free Mexico Local Tel:651-286-6001 DD Double-D Tel:800-328-9646 QD Quad-D OB ObroundTel:001-800-741-2510 RT Rectangle Fax:001-800-544-2096 Fax:800-222-0002 Fax:651-286-5959 Website & Email www.wilsontool.com OT Octagon [email protected] DIES Total Add On Radius or Chamfer Size .001 - .062 (0.02 - 1.57mm) .063 - .250 (1.58 - 6.35mm) Greater than .250 (6.35mm) Any size Heavy Duty 1/2" (A) Station 9 (Up to 12.7mm) Adj. punch head with screw Cat. No. 2294 SOCKET HEAD SET SCREW CONE PT. (M6-1 x 6mm) (To be used with black oxide adj. punch head) Cat. No. 6297 spacer Cat. No. 2296 Disc spring (22 Req’d) Cat. No. 2297 O-ring Cat. No. 2282 spring Support with O-ring Cat. No. 2295 Retaining Ring Cat. No. 1805 Dowel Pin (replacement-Round Only) (3/16 x .595) Cat. No. 6015 Guide Round/Closed Round Cat. No. 2821 DescriptionCat. No.Price Punch & Guide Assembly • Round Guide SHape/Fitted Cat. No. 2904 Dowel Pin (3/16 x 0.312) Cat. No. 6013 Stubby Style 1/2" (A) Station Note: Must use stubby style die and guide with stubby style punch Use Standard Punch and Die Price Plus: Punch Round (.090/2.3mm max.dia.) add Shape add Die Round add Shape add 13514 13516 – • Shape Fitted • Optima® Add On Punches Maximum Material Thickness .250" (6.35mm) 1/2" (A) Station Add Ons Add ons for Rounds Punch Die Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) Clearance < .004 (0.10mm) Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Clearance < .004 (0.10mm) Punch Die 2303 2304 – • Round • Shape • Optima® Add On guides Stripper 2821 2822 2903 2904 • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper Stripper Dies Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. 13044 13143 • Round • Shape Fitted • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Slug Hugger ® 2* at 45˚ • Shape Positive • Shape Negative 2192 1808 12959 12960 1817 1818 Notes: * Slug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). • Std. keying for square guides is 0˚ & 45˚. † 'A' Dimension = longest distance across shape. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] 1/2" (A) Station 10 Quik Adjust (Up to 12.7mm) Punch head O-RING Cat. No. 13405 Cat. No. 24345 SOCKET HEAD SET SCREW (M6 x 6mm) Cat. No. 6297 Punch head Retainer Quick Adjust Spring Pack Assembly Cat. No. 13396 Cat. No. 13404 M4x6 Half dog point screw Cat. No. 24292 spring Cat. No. 24297 spring Canister Cat. No. 13406 Retaining ring Cat. No. 24290 spring Support dowel pin (replacement-Round Only) Cat. No. 13407 (3/16 x .595) Cat. No. 6015 O-Ring Cat. No. 2282 DescriptionCat. No.Price Punch & Guide Assembly • Round • Shape Fitted • Optima® Add On Punches • Round • Shape • Optima® Add On guides • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper 13459 13461 – dowel pin (3/16 x .312) Cat. No. 6013 Maximum Material Thickness .150" (3.81mm) 1807 1816 – 1/2" (A) Station Add Ons Add ons for Rounds Punch Die Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) Clearance < .004 (0.10mm) Add ons for Shapes 2821 2822 2903 2904 13044 13143 • Round • Shape Fitted Dies • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Slug Hugger ® 2* at 45˚ • Shape Positive • Shape Negative Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Clearance < .004 (0.10mm) 2192 1808 12959 LD Long-D Die Stripper Note: Must use stubby style die and guide with stubby style punch Use Standard Punch and Die Price Plus: Punch Stripper Round (.090/2.3mm max.dia.) add Shape add Die • Available April 2005 12960 1817 1818 Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. ET Equilateral Triangle SQ Square Round add Shape add Radius or 45˚ Chamfer 4 Corners Standard Shapes SD Single-D Punch Stubby Style 1/2" (A) Station HX Hexagon PUNCHES Toll Free U.S.A. & Canada Toll Free Mexico Local Tel:651-286-6001 DD Double-D Tel:800-328-9646 QD Quad-D OB ObroundTel:001-800-741-2510 RT Rectangle Fax:001-800-544-2096 Fax:800-222-0002 Fax:651-286-5959 Website & Email www.wilsontool.com OT Octagon [email protected] DIES Total Add On Radius or Chamfer Size .001 - .062 (0.02 - 1.57mm) .063 - .250 (1.58 - 6.35mm) Greater than .250 (6.35mm) Any size Metric 1-1/4" (B) Station 11 Quik Adjust (12.71 - 31.75mm) Punch head Cat. No. 13400 SOCKET HEAD SET SCREW (M6 x 6mm) • Quick Adjust Spring Pack Assembly Cat. No. 25474 Punch head Retainer • Cat. No. 13399 Cat. No. 13401 O-ring Cat. No. 24293 spring Cat. No. 30 spring Canister Cat. No. 13402 Retaining ring Cat. No. 24294 dowel pin (replacement-Round Only) spring Support (3/16 x .500) Cat. No. 2131 Cat. No. 13403 o-ring Cat. No. 24295 DescriptionCat. No.Price Punch & Guide Assembly • Round dowel pin (3/16 x .345) Cat. No. 6431 Punches 1-1/4" (B) Station Add Ons Add ons for Rounds Punch Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) .093 - .249 (2.36 - 6.32mm) Clearance < .004 (0.10mm) * S lug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). • Std. keying for square guides is 0˚ & 45˚. † 'A' Dimension = longest distance across shape. guides Die Punch 13413 13414 13415 13416 • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) 1890 1917 • Round • Shape Fitted Dies Die Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. Local Tel:651-286-6001 Fax:651-286-5959 Stripper Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) 'A' Dimension† <.437 (11.10mm) Clearance < .004 (0.10mm) 2185 2184 – • Round • Shape • Optima® Add On Maximum Material Thickness .250" (6.35mm) Notes 13431 13433 – • Shape Fitted • Optima® Add On Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative • Shape (0˚ & 45˚) Slug Hugger ® 2* • Shape (0˚ & 45˚) Pos. • Shape (0˚ & 45˚)Neg. Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 2194 2021 12961 2025 2026 12963 2263 2264 Website & Email www.wilsontool.com [email protected] 1-1/4" (B) Station 12 (12.71 - 31.75mm) Adj. punch head with screw Cat. No. 1821 SOCKET HEAD SET SCREW CONE PT. (M6-1 x 10mm) (To be used with black oxide adj. punch head) Cat. No. 6206 spring Cat. No. 1953 Spring Retainer with o-ring Cat. No. 1824 O-ring Cat. No. 2283 Dowel Pin (replacement-Round Only) (3/16 x .500) Cat. No. 2131 Dowel Pin (3/16 x .345) Cat. No. 6431 DescriptionCat. No.Price Punch & Guide Assembly • Round • Shape Fitted • Optima® Add On Punches • Round • Shape • Optima® Add On guides • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper 2851 2853 – 1827 1839 – Maximum Material Thickness .250" (6.35mm) 1-1/4" (B) Station Add Ons Add ons for Rounds 2859 2860 2861 2862 Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) .093 - .249 (2.36 - 6.32mm) Clearance < .004 (0.10mm) 1890 1917 • Round • Shape Fitted Dies • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative • Shape (0˚ & 45˚) Slug Hugger ® 2* • Shape (0˚ & 45˚) Pos. • Shape (0˚ & 45˚) Neg. 2194 2021 12961 2025 2026 12963 2263 2264 LD Long-D ET Equilateral Triangle Die Stripper Notes Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) 'A' Dimension† <.437 (11.10mm) Clearance < .004 (0.10mm) Punch Die Stripper SQ Square * S lug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). • S td. keying for square guides is 0˚ & 45˚. Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. † 'A' Dimension = longest distance across shape. Radius or 45˚ Chamfer 4 Corners Standard Shapes SD Single-D Punch HX Hexagon PUNCHES Toll Free U.S.A. & Canada Toll Free Mexico Local Tel:651-286-6001 DD Double-D Tel:800-328-9646 QD Quad-D OB ObroundTel:001-800-741-2510 RT Rectangle Fax:001-800-544-2096 Fax:800-222-0002 Fax:651-286-5959 Website & Email www.wilsontool.com OT Octagon [email protected] DIES Total Add On Radius or Chamfer Size .001 - .062 (0.02 - 1.57mm) .063 - .250 (1.58 - 6.35mm) Greater than .250 (6.35mm) Any size Heavy Duty 1-1/4" (B) Station 13 (12.71 - 31.75mm) Adj. punch head with screw Cat. No. 1821 SOCKET HEAD SET SCREW CONE PT. (M6-1 x 10mm) (To be used with black oxide adj. punch head) Cat. No. 6206 spacer Cat. No. 2301 Disc spring (20 Req'd) Cat. No. 2302 O-ring Cat. No. 2283 Spring support with o-ring Cat. No. 2300 Dowel Pin (replacement-Round Only) DescriptionCat. No.Price (3/16 x .500) Cat. No. 2131 Punch & Guide Assembly • Round Dowel Pin (3/16 x .345) Cat. No. 6431 Punches Maximum Material Thickness .312" (7.93mm) Notes * S lug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). • S td. keying for square guides is 0˚ & 45˚. † 'A' Dimension = longest distance across shape. 13520 13522 – • Shape Fitted • Optima® Add On 1-1/4" (B) Station Add Ons Add ons for Rounds Punch Die Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) .093 - .249 (2.36 - 6.32mm) Clearance < .004 (0.10mm) guides Stripper Punch Stripper Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. Local Tel:651-286-6001 Fax:651-286-5959 1890 1917 • Round • Shape Fitted Dies Die 2859 2860 2861 2862 • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) 'A' Dimension† <.437 (11.10mm) Clearance < .004 (0.10mm) 2305 2306 – • Round • Shape • Optima® Add On Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative • Shape (0˚ & 45˚) Slug Hugger ® 2* • Shape (0˚ & 45˚) Pos. • Shape (0˚ & 45˚) Neg. Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 2194 2021 12961 2025 2026 12963 2263 2264 Website & Email www.wilsontool.com [email protected] 1-1/4" (B) Station 14 Quik Adjust (12.71 - 31.75mm) punch head Cat. No. 13409 SOCKET HEAD SET SCREW (M6-1 x 10mm) Cat. No. 6297 Punch Head Retainer Quik Adjust Spring Pack Assembly Cat. No. 13401 Cat. No. 13408 O-ring Cat. No. 24293 spring Cat. No. 24299 Spring Canister Cat. No. 13402 Retaining Ring Cat. No. 24294 Spring Support Dowel Pin (replacement-Round Only) Cat. No. 13410 (3/16 x .500) Cat. No. 2131 O-ring Cat. No. 2283 DescriptionCat. No.Price Punch & Guide Assembly • Round • Shape Fitted • Optima® Add On dowel pin (3/16 x .345) Cat. No. 6431 Punches • Round • Shape • Optima® Add On guides 13465 13467 – • Round • Shape (0˚) • Shape (0˚ & 45˚) • Shape (0˚ & 90˚) Stripper 1827 1839 – Maximum Material Thickness .250" (6.35mm) 1-1/4" (B) Station Add Ons Add ons for Rounds Punch Die Small Diameter .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) .093 - .249 (2.36 - 6.32mm) Clearance < .004 (0.10mm) 2859 2860 2861 2862 1890 1917 • Round • Shape Fitted Dies • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative • Shape (0˚ & 45˚) Slug Hugger ® 2* • Shape (0˚ & 45˚) Pos. • Shape (0˚ & 45˚) Neg. 2194 2021 12961 2025 2026 12963 2263 2264 LD Long-D ET Equilateral Triangle Notes Add ons for Shapes Small Widths .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) 'A' Dimension† <.437 (11.10mm) Clearance < .004 (0.10mm) Punch Stripper Die SQ Square * S lug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). • S td. keying for square guides is 0˚ & 45˚. Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. † 'A' Dimension = longest distance across shape. Radius or 45˚ Chamfer 4 Corners Standard Shapes SD Single-D Stripper HX Hexagon PUNCHES Toll Free U.S.A. & Canada Toll Free Mexico Local Tel:651-286-6001 DD Double-D Tel:800-328-9646 QD Quad-D OB ObroundTel:001-800-741-2510 RT Rectangle Fax:001-800-544-2096 Fax:800-222-0002 Fax:651-286-5959 Website & Email www.wilsontool.com OT Octagon [email protected] DIES Total Add On Radius or Chamfer Size .001 - .062 (0.02 - 1.57mm) .063 - .250 (1.58 - 6.35mm) Greater than .250 (6.35mm) Any size 2" (C) Station 15 Standard & WLs® For “old style” Punches retaining RING (31.78 - 50.80mm) O-ring Cat. No. 972430 Cat. No. 972441 SPRING ADJUSTMENT PUSH BUTTON Cat. No. 972396 Cat. No. 10539 DISC SPRING ADJUSTMENT LOCKING BALL (12 Req’d) Cat. No. 5744 Cat. No. 972420 driver assembly ADJUSTMENT SHAFT Cat. No. 5729 Cat. No. 5735 DRIVER WAVE SPRING Cat. No. 5736 Cat. No. 971692 SPRING Cover PUNCH HOLDER Cat. No. 5693 Cat. No. 5556 SPRING SUPPORT Cat. No. 5748 DISC SPRING (2 Req’d) Cat. No. 971690 SOCKET HEAD CAP SCREW (2 Req’d) (Spl. M5 x .8 Cone Pt.) Cat. No. 5197 anti-lock shim Cat. No. 5412 LOCKWASHER URETHANE (2 Req’d) Cat. No. 2112 (2 Req’d)(3/32 Sq. x 27/64) (Pkg of 50) Cat. No. 6116 RETAINING RING Cat. No. 972570 SOCKET HEAD CAP SCREW (M12 x 40mm) Cat. No. 6605 SOCKET HEAD CAP SCREW (M3 x 12mm) Cat. No. 6326 SOCKET HEAD CAP SCREW LOCKWASHER (1/2-13 x 1.5 ) Cat. No. 6606 Cat. No. 6327 punch holder Key guide Cat. No. 5373 Cat. No. 5420 GUIDE STRIPPER RING Cat. No. 5035 socket head cap screw Cat. No. 429 DescriptionCat. No.Price Guide Assembly Maximum Material Thickness .250" (6.35mm) * These assemblies accept either 1/2-13 or M-12 style punches 2" (C) Station Add Ons Add ons for Rounds Notes Assemblies also available with quick-release stripper retention system (HP®) #5555 (1/2-13) or #5577 (m-12) Guide Assys. are keyed for shapes at 0˚, 90˚, and 225˚. •All punches will be shipped with no shear unless specified. *Slug Hugger dies must be ordered punch size plus clearance, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). ® †'A' Dimension = longest distance across shape. Small Diameter < 1.000 (25.4mm) Clearance < .004 (0.10mm) Punch Die Stripper Add ons for Shapes Small Width .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Small 'A' Dimension† < 1.150 (29.21mm) Clearance < .004 (0.10mm) Punch Die Stripper Punches • Round 1/2"-13 Thread • Round M-12 Thread • Shape 1/2"-13 Thread • Shape M-12 Thread • Optima® Add On 1847 1933 1853 1934 – strippers • Round • Shape/Fitted Dies Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. Local Tel:651-286-6001 Fax:651-286-5959 5583 5592 • Gravity Feed • WLS® Ready Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 1848 1854 • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 2196 1850 12964 1855 1856 Website & Email www.wilsontool.com [email protected] 3-1/2" (D) Station 16 Standard & WLs® For “old style” Punches O-ring (50.83 - 88.90mm) Cat. No. 972430 retaining RING Cat. No. 972441 ADJUSTMENT PUSH BUTTON SPRING Cat. No. 5737 Cat. No. 972396 ADJUSTMENT LOCKING BALL DISC SPRING • Cat. No. 972420 (7 Req’d) Cat. No. 5449 ADJUSTMENT SHAFT driver assembly Cat. No. 5739 Cat. No. 5730 WAVE SPRING DRIVER Cat. No. 971692 Cat. No. 5740 SPRING COVER Cat. No. 5423 RETAINING RING Cat. No. 5747 PUNCH HOLDER Cat. No. 5558 SOCKET HEAD CAP SCREW (2 Req’d) (Spl. M5 x .8 Cone Pt.) Cat. No. 5197 anti-lock shim Cat. No. 5413 LOCKWASHER DISC SPRING (2 Req’d) Cat. No. 2112 (2 Req’d) Cat. No. 971690 SPRING SUPPORT URETHANE Cat. No. 5738 (3/32 Sq. x 27/64) (Pkg of 50) Cat. No. 6116 punch holder Key Cat. No. 1862 SOCKET HEAD CAP SCREW LOCKWASHER (1/2 -13 x 2) Cat. No. 6325 (2 Req’d) Cat. No. 2112 SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW (M12 x 50mm) Cat. No. 970467 (2 Req’d) (M5 x 12mm) Cat. No. 6110 guide with hardware Cat. No. 5430 GUIDE STRIPPER RING socket head cap screw Cat. No. 5036 Cat. No. 429 DescriptionCat. No.Price Guide Assembly 5584 5593 • Gravity Feed • WLS® Ready * These assemblies accept either 1/2-13 or M-12 style punches • Round 1/2"-13 Thread • Round M-12 Thread • Shape 1/2"-13 Thread • Shape M-12 Thread • Optima® Add On Small Diameter < 1.900 (48.26mm) Clearance < .004 (0.10mm) 1863 1937 1868 1938 – Small Width .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Small 'A' Dimension† < 1.900 (48.26mm) Clearance < .004 (0.10mm) 1864 1869 Dies • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative 2198 1865 12965 1870 1871 LD Long-D ET Equilateral Triangle Die Stripper Die Punch SQ Square Note: Guide Assys. are keyed for shapes at 0˚, 90˚, and 225˚. •1/16" (1.6mm) Rooftop shear is given to all punches with 'A' dimension† greater than 2.000 (50.8mm), and width greater than .250 (6.35mm), at no extra charge. Stripper •All punches .250 (6.35mm) and under in width will be shipped with no shear unless specified. *Slug Hugger ® dies must be ordered punch size plus clearance, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. †'A' Dimension = longest distance across shape. Radius or 45˚ Chamfer 4 Corners Standard Shapes SD Single-D Punch Add ons for Shapes strippers • Round • Shape Assemblies also available with quick-release stripper retention system (HP®) #5557 (1/2-13) or #5578 (m-12) 3-1/2" (D) Station Add Ons Add ons for Rounds Punches Notes Maximum Material Thickness .250" (6.35mm) HX Hexagon PUNCHES Toll Free U.S.A. & Canada Toll Free Mexico Local Tel:651-286-6001 DD Double-D Tel:800-328-9646 QD Quad-D OB ObroundTel:001-800-741-2510 RT Rectangle Fax:001-800-544-2096 Fax:800-222-0002 Fax:651-286-5959 Website & Email www.wilsontool.com OT Octagon [email protected] DIES Total Add On Radius or Chamfer Size .001 - .062 (0.02 - 1.57mm) .063 - .250 (1.58 - 6.35mm) Greater than .250 (6.35mm) Any size 4-1/2" (E) Station 17 Standard & WLs® For “old style” Punches (88.93 - 114.30mm) O-ring Cat. No. 972430 retaining RING Cat. No. 972441 ADJUSTMENT PUSH BUTTON SPRING ADJUSTMENT LOCKING BALL DISC SPRING Cat. No. 5737 Cat. No. 972396 Cat. No. 972420 (7 Req’d) Cat. No. 5449 ADJUSTMENT SHAFT driver assembly Cat. No. 5739 Cat. No. 5731 WAVE SPRING DRIVER Cat. No. 971692 Cat. No. 5742 PUNCH HOLDER SPRING COVER Cat. No. 5560 Cat. No. 5423 LIFTER PIN SPRING SUPPORT (4 Req’d) Cat. No. 5209 Cat. No. 5741 SOCKET HEAD CAP SCREW RETAINING RING (4 Req’d) (Spl M5 x 13.39mm Cone Pt.) Cat. No. 5210 Cat. No. 5747 punch holder Key anti-lock shim Cat. No. 1862 5 Cat. No. 5413 LOCKWASHER URETHANE (2 Req’d) Cat. No. 2112 (3/32 Sq. x 27/64) (Pkg of 50) Cat. No. 6116 SOCKET HEAD CAP SCREW (2 Req’d) (M5 x 12mm) Cat. No. 6110 DISC SPRING (2 Req’d) Cat. No. 971690 guide WITH HARDWARE SOCKET HEAD CAP SCREW Cat. No. 5438 (1/2-B x 2.000) Cat. No. 6325 socket head cap screw SOCKET HEAD CAP SCREW Cat. No. 429 (M12 x 50mm) Cat. No. 970467 GUIDE STRIPPER RING Cat. No. 5037 Maximum Material Thickness .250" (6.35mm) Guide Assembly Notes Assemblies also available with quick-release stripper retention system (HP®) #5559 (1/2-13) or #5579 (m-12) Note: Guide Assys. are keyed for shapes at 0˚, 90˚. •1/16" (1.6mm) Rooftop shear is given to all punches with 'A' dimension† greater than 2.000 (50.8mm), and width greater than .250 (6.35mm), at no extra charge. 5585 5594 • Gravity Feed • WLS® Ready * These assemblies accept either 1/2-13 or M-12 style punches 4-1/2" (E) Station Add Ons Add ons for Rounds Small Diameter < 3.400 (86.36mm) Clearance < .004 (0.10mm) Punch Die Stripper Add ons for Shapes •All punches .250 (6.35mm) and under in width will be shipped with no shear unless specified. Small Width .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) *Slug Hugger ® dies must be ordered punch size plus clearance, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). Small 'A' Dimension† < 3.400 (86.36mm) Clearance < .004 (0.10mm) †'A' Dimension = longest distance across shape. DescriptionCat. No.Price Punch Die Stripper • Round 1/2"-13 Thread • Round M-12 Thread • Shape 1/2"-13 Thread • Shape M-12 Thread • Optima® Add On 1876 1941 1881 1942 – strippers • Round • Shape 1877 1882 Dies Additional charges apply to round or shape punch for extra straight before radius, extra back taper, or no back taper. Local Tel:651-286-6001 Fax:651-286-5959 Punches Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 • Round Slug Hugger ®* • Round Standard • Shape Slug Hugger ® 2* • Shape Positive • Shape Negative Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 2200 1878 12967 1883 1884 Website & Email www.wilsontool.com [email protected] Replaceable Insert Assembly 18 For “Old style” Replaceable Insert Assembly Station Body (1/2" - 13) Cat. No. 2" (C) 3-1/2" (D) 4-1/2" (E) Price Body (M - 12) Cat. No. 2623 1966 1969 Punch Insert Cat. No. Price 2625 2286 2287 Price Set (1/2" - 13) Cat. No. 2590 1967 1970 2568 1965 1968 Parts Description Socket Head Cap Screw – 3/8" - 16 x 1-1/2" long [2" (C) station] Socket Head Cap Screw – 3/8" - 16 x 1" long [for 3-1/2" (D), 4-1/2" (E) & 6" (F) stations] High Collar Lock Washer for 3/8" screw Dowel Pin – 1/4" Dia. x .450" long (All Stations) Price Set (M - 12) Cat. No. 2624 2372 2373 Cat. No. 6391 6019 2129 6004 Notes • Optima is standard on punch inserts. See Shear chart page 18. •B lade insert punches under .375" (9.53mm) in width will be shipped with no shear unless specified. • For widths less than .093" (2.36mm), consult the sales desk. ® •D ouble Valley Shear is recommended for widths of .187" (4.75mm) thru .375" (9.53mm) and minimum lengths of 2.000" (50.8mm) when used for nibbling. • Maximum width .750" (19mm). • Inserts are available as obround to be used with rectangle dies, to eliminate “Saw Tooth Effect.” •U ndersized dimensions will incur additional charges. Please consult the fee schedule for the appropriate station to determine the charge. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Price Price Close to Clamps Tooling 19 3-1/2" (D) Station For Punching Close to Clamps Description Punches Cat. No.Price 5027 5114 - Thin Clamps Thick Clamps Optima® Stripper Plates Thin Clamps Thick Clamps 5100 5115 Dies Slug Hugger ® 2* (relief 2 sides, shp at 90˚) Slug Hugger ® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger ® 2* (relief 1 side, shp at 90˚) Slug Hugger ® 2* (relief 1 side, shp at 0˚-90˚) Notes • A ll punches will be shipped with no shear unless specified. * S lug Hugger ® dies must be ordered punch size plus clearance, .060 (1.53mm) min. width on shapes, .006 (0.15mm) min. total clearance (patented). † 'A' Dimension = Longest distance across shape. Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0˚-90˚) Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0˚-90˚) Local Tel:651-286-6001 Fax:651-286-5959 4-1/2" (E) Station For Punching Close to Clamps Description Punches Thin Clamps Thick Clamps Optima® Stripper Plates Thin Clamps Thick Clamps Cat. No.Price 5029 5109 5094 5110 Dies 5499 5500 12966 5501 5101 5328 2462 5331 5156 5329 2463 5332 Slug Hugger ® 2* (relief 2 sides, shp at 90˚) Slug Hugger ® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger ® 2* (relief 1 side, shp at 90˚) Slug Hugger ® 2* (relief 1 side, shp at 0˚-90˚) Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0˚-90˚) Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0˚-90˚) Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 5502 5503 12968 5504 5095 5338 2465 5341 5158 5339 2466 5342 Website & Email www.wilsontool.com [email protected] Shear Options Type of Shear 20 Benefit Limitation Best shear for punching at maximum tonnages. When nibbling, bite must be 75% of punch dimension or excessive side loading will result. Concave or Double Concave Best shear for nibbling because it inverts stresses. The punch is less resistant to breakage when punching at high tonnages because of inverted stresses. Inverted Rooftop Also good shear for nibbling because it inverts stresses. More susceptible to breakage because of a sharp focal point for stresses—use great care. Double Valley Shear Best shear for nibbling when shape is long and narrow. The punch is less resistant to breakage when punching at high tonnages because of inverted stresses. JK Shear A special punch tip shear that allows you to punch high strength materials with a reduced risk of breakage. Can only be used on punches up to 1.000" (25.4mm) diameter or 'A' dimension†. Rooftop Special Shears Inverted Rooftop Single Concave 'A' Dimensions † Station 1/16" (1.6mm) Shear Double Valley Double Concave 1/8" (3.2mm) Shear 1/16" (1.6mm) Shear 1/8" (3.2mm) Shear 1-1/4" (B) Within 1.250" (31.75mm) 2" (C) Within 2.000" (50.8mm) 3-1/2" (D) Within 3.500" (88.9mm) 4-1/2" (E) Within 4.500" (114.3mm) 1/16" (1.6mm) rooftop shear is given to all punches with 'A' dimension† greater than 2.000" (50.8mm) and width greater than .250" (6.35mm) at no extra charge. All punches .250" (6.35mm) and under in width will be shipped with no shear unless specified. † 'A' Dimension = Longest distance across shape. NOTE: In some instances, inverted rooftop is substituted for single and double concave shears. DIE CLEARANCE SELECTION INFORMATION JK Shear Shape Add On Price Material Copper, 1/2 Hard Brass, 1/2 Hard Mild Steel Steel 0.50C Aluminum, Soft Stainless Steel Round Rectangle, Square, Hexagon Single “D”, Double “D” Obround Notes If specified: 1/8" (3.2mm) maximum rooftop shear can be given at N/C for any round or shape in 2"(C), 3-1/2"(D), 4-1/2"(E) or 6"(F) stations. Additional charges apply for rooftop shear on any round or shape in 1/2"(A) or 1-1/4"(B) stations. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 % Total Clearance Minimum Best 8 12 6 11 10 15 12 18 5 10 15 20 % x Material Thickness=Total Clearance Website & Email www.wilsontool.com [email protected] Maximum 16 16 20 24 15 25 INCREASE YOUR PRODUCTION ® WITH HP DURA-BLADE Reach new levels of sheet metal parting productivity with Wilson Tool’s High Performance Dura-Blade parting tool for thick and thin turret punch presses. Wilson Tool’s highly engineered HP Dura-Blade dramatically reduces downtime by maximizing the number of hits between sharpenings. Dura-Blade utilizes a replaceable, fully-guided blade insert made of Ultima® Premium tool steel. It also features quick release stripper plate retention and a push button adjustment system that allows for fast and easy tool changes. Only HP Dura-Blade is uniquely equipped to handle the daily rigors of sheet metal parting, so you can finish the job right. High Performance Features HP Dura-Blade includes all the performance-driven features of the HP-style tooling: • HP-style quick release stripper retention for fast and easy tool changes • HP-style side-mounted push-button for fast and easy tool adjustments Plus • Cutting insert made with Ultima Premium tool steel increasing the grind life for extended punch use • Fully guided for maximum support and accuracy at the punching surface • Designed specifically for parting applications • Available with one- and two-sided relieved strippers for use in close-to-clamp applications (thick turret only) Call 1-800-328-9646 or visit www.wilsontool.com for more information. THE ULTIMATE PARTING SOLUTION. COMPLETED. The Dura-Die parting tool completes Wilson Tool’s ultimate parting solution. When combined with Wilson Tool’s popular Dura-Blade product, you are able to greatly increase the life of your parting tools. When a new die is necessary, just replace the removable insert and you are quickly back up and running. Available only from Wilson Tool, the Dura-Die parting tool includes the following features: • Unbeatable tool steel combination: The Dura-Die’s replaceable die inserts are made from Wilson Tool’s exclusive Ultima tool steel, allowing excellent wear resistance for maximum grind life. The die base is made from shock-resistant steel, allowing it to withstand even the highest punching force. Combined, these two steels give you the ultimate in durability and performance. • Economical replaceable inserts – just replace the die inserts for quick changeovers. These inserts are a lower cost alternative to replacing the entire die. • Available for standard parting in C, D, and E stations –close-to-clamp is available in D and E stations. • Available with positive and SlugHugger2 relief options. For more information on the Wilson Dura-Die, contact your Wilson Tool Sales Engineer or call 800-328-9646. Standard Keying Locations 23 Punch View 1/2" (A) & 1-1/4" (B) Station Die View Punch View 2" (C) Station Die View Punch View 3 1/2" (D) Station Die View Punch View 4 1/2" (E) Station Die View Standard Shapes SD Single-D DD Double-D LD Long-D QD ET OB Quad-D EquilateralTriangle Obround Local Tel:651-286-6001 Fax:651-286-5959 SQ Square Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 RT Rectangle HX Hexagon Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 OT Octagon Website & Email www.wilsontool.com [email protected] Non-Standard Keying When ordering shapes at non-standard angles, use the diagrams below to eliminate any confusion. Die View Front of Machine Die View Front of Machine Wilson Tool’s keying diagram. This key location matches Amada’s® turret punch press programming method. Shape at single angles other than standard (Note: No add'l charge on A & B stns for shape at 45° increments) Station 24 Example Guides or Strippers Dies Punches Shape at 23˚ 1/2" (A) 1-1/4" (B) 2" (C) Not Applicable 3-1/2" (D) Not Applicable 4-1/2" (E) Not Applicable Standard keying, plus extra pins or keys for shapes at other than 45° increments Punches Dies Guides or Strippers 1/2" (A) Not Available Not Available per key 1-1/4" (B) Not Available Not Available per key 2" (C) per pin per key Not Available 3-1/2" (D) per pin per key Not Available 4-1/2" (E) per pin per key Not Available Station Standard keying, plus extra pins or keys for shapes at 45° increments Punches Station 1/2" (A) 1-1/4" (B) Dies Available Options Add On Price Available Options Add On Price Not Available Not Available Not Available Not Available 0˚ & 45˚ 0˚ & 45˚ 0˚ & 180˚ 0˚ & 180˚ Guides or Strippers per key per key per key 2" (C) 45˚ Increments per pin 45˚ Increments per key Not Available 3-1/2" (D) 45˚ Increments per pin 45˚ Increments per key Not Available 4-1/2" (E) 45˚ Increments per pin 45˚ Increments per key Not Available Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] 25 Multi-Tools® For Finn-Power® Machines MT3Ri Description MT8i Cat. No.Price P&D ASSY Punches • Round Punch Driver Assy. • Round • Shape Punch Driver Assy. • Shape • Punch Driver Only • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive 45293 Description 77232 77233 77236 77234 77237 77235 MT8Ri Description P&D ASSY Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative 45276 Cat. No.Price 45292 Description 474 473 6177 6164 6889 6165 6178 6835 6836 – 474 473 6177 6164 6889 6165 6178 45277 6075 6076 – $27.00 50.25 18.25 6073 6074 28.25 61.00 6187 6077 6883 6078 6192 61.50 32.00 55.75 50.25 50.25 6150 6153 – 6151 6827 6154 6189 6152 6886 6887 6828 6155 6830 6194 MT 12-8 6838 6839 – Description Description 6829 35079 6185 6081 6885 6149 6190 6080 – 6079 6185 6081 Type Code Description Cat. No.Price Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative Cat. No.Price Punches • Round • Optima® Add On Strippers • Round DIES • Round Slug Hugger®* • Round Standard MT 20-8 & MT 24-8 Cat. No.Price Cat. No.Price Cat. No.Price P&D ASSY Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative 6835 6836 – Description Punches • Round • Shape • Optima® Add On Strippers • Round • Shape (.750", 19.05mm Max 'A' dim) • Shape (7.756", 19.05mm 'A' dim) Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* .750 max • Shape Slug Hugger® 2* >.750 • Shape Positive .750 max • Shape Positive >.750 • Shape Negative .750 max • Shape Negative >.750 MT20i MT 6-16 & MT 10-16 Description Cat. No.Price P&D ASSY Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative 35306 2581 35296 2586 35297 – MT 6-24 & MT 8-24 MT 6 -16 Maximum 'A' Dimension of punch (mm) Number of stations in the holder 6080 6147 – Multi-Tool Notes 6146 6148 • For Multi-Tool add-ons, go to page 22. 6185 6081 6885 6149 6190 * Slug Hugger • Ultima™ Premium Tool Steel is available on punches and dies. Contact sales desk for pricing and availability. ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.52mm) min. width on shapes, .006 (0.15mm) min. clearance (patented). Multi-Tool and Finn-Power are registered trademarks of Finn-Power International, Inc. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Multi-Tools® For Nisshinbo Machines WT Multi-Tool® Holder 8-Station for 3-1/2" (D) Station Description WT Multi-Tool® Holder 20-Station for 3-1/2" (D) Station Cat. No.Price • P&D Assy • Locking Bracket 38022 38018 • Round • Shape • Optima® Add On 6835 6836 – • Round • Shape • Optima® Add On 6160 6161 – • Round • Shape 474 473 Punches-New Design Punches-Old Design Strippers dies • Round Slug Hugger®* .500 (12.7mm) max punch dia. >.500 (12.7mm) punch dia. 6173 6177 .500 (12.7mm) max punch dia. >.500 (12.7mm) punch dia. 6162 6164 .500 (12.7mm) max 'A' dim. >.500 (12.7mm) 'A' dim. 6888 6889 .500 (12.7mm) max 'A' dim. >.500 (12.7mm) 'A' dim. 6163 6165 .500 (12.7mm) max 'A' dim. >.500 (12.7mm) 'A' dim. 6174 6178 • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative • 8-16 RD SH 2 Die .500 (12.7mm) max punch dia • SH 2 RD DIE 8-16 > .500 (12.7mm) punch dia >.500 (12.7mm) 'A' dim. 26 Description Cat. No.Price P&D ASSY • Locking Bracket Punches • Round • Shape • Optima® Add On Strippers • Round • Shape Dies • Round Slug Hugger®* • Round Standard • Shape Slug Hugger® 2* • Shape Positive • Shape Negative 38023 38018 6838 6839 – 6829 35079 6185 6081 6885 6149 6190 Note: P hotos apply to 8-Station only. 6947 6949 Maximum punch 'A' Dimension† is .630 (16mm). †'A' Dimension = Longest distance across shape. A locking bracket Cat. No. 38018 is required for 3-1/2" (D) station auto index. Multi-Tool® Add-Ons Add ons for Rounds Punch Die Small Width .031 - .061 (0.79 - 1.56mm) .062 - .092 (1.57 - 2.34mm) Clearance < .004 (0.10mm) Add-ons for Shapes Small Width .031 - .039 (0.79 - 1.0mm) .040 - .092 (1.01 - 2.34mm) Clearance < .004 (0.10mm) Punch Die Standard Shapes SD Single-D DD Double-D LD Long-D QD Quad-D Stripper Old Design OB Obround Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 SQ Square RT Rectangle HX Hexagon OT Octagon New Design Stripper Notes * Slug Hugger ® dies must be ordered punch size plus clearance, .098 (2.49mm) min. dia. on rounds, .060 (1.52mm) min. width on shapes, .006 (0.15mm) min. clearance (patented). Multi-Tool is a registered trademark of Finn-Power International, Inc. Local Tel:651-286-6001 Fax:651-286-5959 ET Equilateral Triangle Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Accessories 27 Tools Sure Shot Sprayer 1-QT (.95 liter) capacity Cat. No. 6120 T-Handle extractor for large station guide assemblies Cat. No. 6483 SAE Hex Key Wrench Set Cat. No. 6057 Punch Lubricant Cat. No. 6055 Soft Face Hammer Cat. No. 6106 Tru-Arc Pliers Cat. No. 6056 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Accessories 28 Tools Rubberized abrasive wheel for removing galling Cat. No. 8050 Metric Hex Key Wrench Set Cat. No. 6105 Spanner Wrench Cat. No. 6058 Oil Stone Cat. No. 6060 Diamond File Cat. No. 6059 “Zip-Mar” Adhesive Disks™ Station Qty. Cat. No. 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4-1/2" (E) pkg.(10) pkg.(10) 6083 6084 6085 6086 6087 1 6108 6" x 12" (15.2 x 30.5 cm) Sheet Spring Disassembly Tool Cat. No. 8104 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 pkg.(10) pkg.(10) pkg.(10) Price Zip Mar™ reduces the costly marring of material by the stripper. The disk is applied to the bottom of a standard stripping guide or stripper plate. A hole is then cut with a sharp knife to reveal the existing hole in the stripper. Website & Email www.wilsontool.com [email protected] 29 Accessories Tooling Cabinet Thick Turret Tooling Cabinet Price Cat. No. 90001 Options 8 3 3 1 1 Plastic Drawer Liners 90002 Mobile Base 90003 Maple Top 90004 Cart Handle (1) 90005 Ribbed Rubber Mat 90006 Drawer Arrangement & Capacity Consisting of: drawers for 1/2" (A) station tooling: • 18 punch & guide assemblies (per drawer) • 36 dies & 18 additional punches (per drawer) drawers for 1-1/4" (B) station tooling: • 12 punch & guide assemblies (per drawer) • 24 dies & 12 additional punches (per drawer) drawer for 2" (C) station and 3-1/2" (D) station tooling: • 12 2" or 3-1/2" station punches, stripper plates and dies drawer (9 compartments) for 4-1/2" (E) station tooling: • 6" (F) station tooling, large station guide assemblies and misc. Cabinet includes lock with two keys and forklift base. Dimensions: 42" (107 cm) high x 28" (71 cm) wide x 29" (74 cm) deep. Standard color: Classic Blue Note: Tool cabinets are shipped motor freight-collect Shear Grinding Fixture and Accessories Description Cat. No. Shear Grinding Fixture 6034 1/2" Tooling Sleeve Adapter 6043 1-1/4" Tooling Punch and Die Holder 6042 1-1/4" to 1/2" Die Adapter 6088 Series 80®/90® Tooling Punch Holder 6040 Dura-Blade Grinding Fixture 6932 Pointer (Replacement) 6035 Degree Scale (Replacement) 6036 Price Multi-Tool Punch and Die Holders ® Local Tel:651-286-6001 Fax:651-286-5959 Description Cat. No. 8 Station Thick/Thin Punch & Die Holder 6812 8mm Punch & Die Holder 6156 16mm Punch & Die Holder 6157 24mm Punch & Die Holder 6158 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Price Website & Email www.wilsontool.com [email protected] Accessories 30 Tool Kit Tool Kit consists of the following: Cat. No. (1) Tool Box, (1) Oil Stone, (1) Diamond File, (1) Tru-Arc Pliers, (1) Spanner Wrench, (1) Punch Lubricant, (1) Soft Face Hammer, (1) Metric Hex Key Wrench Set, (1) Hex Key Wrench Set (English), (1) Assortment of 4-sizes of square urethane ejectors. 6091 Price Slug Ejectors Square Urethane Qty. Hole Dia. In Punch Cat. No. 1/8" (3.2mm) 50 6116 3/16" (4.8mm) 50 6117 3/8" (9.5mm) 50 6118 1/2" (12.7mm) 50 6119 Assortment 50 6410 Price Center Punch Form-Down for 1/2" (A) Station Description Cat. No. Complete Form-Down Assembly (incl. die) (.250" (6.35mm) max. mat.) 1852 Replaceable Center Punch Button 2105 Punch Body 2107 Guide 2106 Blank Die 2267 Light Spring (for > .250" (6.35mm) mat.) 6491 Price Form-Up for 1-1/4" (B) Station 1-1/4" (B) Station-Complete Set (not shown) 1-1/4" (B) Station Upper Punch Assembly 1-1/4" (B) Station Lower Die Assembly 12568 1-1/4" (B) Station Replaceable Die Insert .375" (9.53mm) 1/2" (A) Station Form Down Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] 31 Accessories Alignment Tools Alignment Tools for Amada Single Track Machines STATION 1/2" (A) 1-1/4" (B) Upper Unit Lower Unit Cat. No. Price Cat. No. 2597 2599 $647.00 582.75 2598 495 Price Alignment Tools for Amada Multiple Track Machines STATION 1/2" (A) 1-1/4" (B) Cat. No. Price 2601 * 2602 * *NOTE: Two of each Cat. No. required. Alignment Tools STATION 2" (C) 3-1/2" (D) 4-1/2" (E) 6" (F) Upper Unit Cat. No. Price 1840 1947 1949 2290 Lower Unit Cat. No. Price 1841 1948 1950 2291 In order to align A and B stations, you need either one or two tools for each size station, depending on the type of machine. For a single track turret, one tool is required to align each station. For a multiple track machine, two tools are required to align each station (one in the front of the station and one in the back). Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Accessories Adapters 1-1/4" (B) To 1/2" (A) Station Adapter Description Cat. No. Punch & Guide Assembly Adapter (Keyed at 0˚ & 180˚) Die Adapter Screw Price 2284 2220 2119 2" (C) To 1-1/4" (B) Station Adapter Cat. No. Description Punch & Guide Assembly Adapter Die Adapter Screw Price 2476 2475 6206 3-1/2" (D) To 1-1/4" (B) Station Adapter Description Punch & Guide Assembly Adapter (not shown) Die Adapter Cat. No. Price 2492 35058 4-1/2" (E) To 1-1/4" (B) Station Adapter Description Punch & Guide Assembly Adapter (not shown) 4-1/2 Tk to 1-1/4 Thk Die Adapter Cat. No. Price 2680 2681 NOTE: Maximum material thickness for above adapters .135" (3.4 mm) mild steel and aluminum, .090" (2.3 mm) stainless steel. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] 32 Accessories 33 Ball Riding Die & Brush Die The “Ball Riding Die,” which consists of a spring loaded ball, has been designed to help eliminate several problems. The most common problems result from the higher height of the form-up dies. These problems are: • Sheet hang-up from the material running into a higher die, such as a forming tool. • Sheet deformation from punching next to dies of different heights. • Damage to forming die inserts when the die cap receives uneven loading during punching in neighboring stations. Ball Riding Die STATION 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4 -1/2" (E) Cat. No. 2375 482 13591 13592 13593 Price To reduce sheet and tool damage in forming applications, two of these dies are placed in stations surrounding the forming tool. When the sheet approaches the form-up die, it is lifted by the ball riding die. When the forming operation begins, the ball in the surrounding die recesses with the sheet. Once the form has been achieved and the tool strips, the spring loaded balls lift the sheet back to its original height. This allows the sheet to move more freely through the turret, avoiding collisions with the form-up tool. Placing these dies into the vacant stations on a turret loaded on one side can also eliminate material crashes. Brush Die STATION 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4-1/2" (E) Cat. No. Price 2760 2761 2762 2763 2764 The primary use for brush dies is in applications where any marking that might be caused by ball riding dies is not acceptable. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Accessories 34 Punch & Die shims Station Die Shims Die Shims Die Shims .010 Thick (0.25 mm) Individually .030 Thick (0.75 mm) Individually .060 Thick (1.5 mm) Individually Qty. Cat. No. 1 1 1 1 1 2101 2097 2089 2081 2073 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4-1/2" (E) Station Price Qty. Cat. No. 1 1 1 1 1 2721 2723 2725 2727 2729 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4-1/2" (E) Package Station Qty. Cat. No. 1/2" (A) 25 1-1/4" (B) 25 2" (C) 10 3-1/2" (D) 5 4-1/2" (E) 5 6" (F) min 10 6" (F) min 100 Station Qty. Cat. No. 1/2" (A) 1-1/4" (B) 2" (C) 3-1/2" (D) 4-1/2" (E) 1 1 1 1 1 2104 2100 2092 2084 2076 Price Package Package Station Price Qty. Cat. No. 1/2" (A) 25 1-1/4" (B) 25 2" (C) 10 3-1/2" (D) 5 4-1/2" (E) 5 6" (F) min 10 6" (F) min 100 2208 2209 2210 2211 2212 W200 W200 Price Station Price Qty. Cat. No. 1/2" (A) 25 1-1/4" (B) 25 2" (C) 10 3-1/2" (D) 5 4-1/2" (E) 5 6" (F) min 10 6" (F) min 100 2722 2724 2726 2728 2730 W200 W200 Price 2172 2173 2174 2175 2176 W200 W200 Punch Shims Cat. No. Shim Rack only Shim Rack Hook Shim Rack with Die Shims .060 Thick (1.5 mm) Price 6588 6589 Individually 5106 Must specify shim thickness .010, 030 or .060 Station Qty. Cat. No. 1/2" (A) 1-1/4" (B) 1-1/4" (B) Metric 2" (C) 3-1/2" (D) 4-1/2" (E) 1 1 1 1 1 1 1898 1899 152 2096 2088 2080 Package Station Qty. Cat. No. 1/2" (A) 1-1/4" (B) 1-1/4" (B) Metric 2" (C) 3-1/2" (D) 4-1/2" (E) 25 25 25 10 5 5 2167 2168 98 2169 2170 2171 Price Price Die Shims For Multi-Tools® Individual Machine Type Station FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® FINN-POWER® THICK TURRET THICK TURRET 3-1/2 – 8i/Ri 3-1/2 – 8i/Ri MT 12 & 20 – 8 MT 12 & 20 – 8 MT 12 & 20 – 8 MT 12 & 20 – 8 MT 6 & 10 – 16 MT 6 & 10 – 16 MT 6 & 8 – 24 MT 6 & 8 – 24 1-1/4 – 5 1-1/4 – 5 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Shape ROUND ROUND SHAPE SHAPE Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Package of 15 ea. Thickness Cat. No. Price Cat. No. .010" (0.25 mm) .030" (0.76 mm) .010" (0.25 mm) .030" (0.76 mm) .010" (0.25 mm) .030" (0.76 mm) .010" (0.25 mm) .030" (0.76 mm) .010" (0.25 mm) .030" (0.76 mm) .010" (0.25 mm) .030" (0.76 mm) 6800 6801 6802 6803 6804 6805 6806 6807 6808 6809 6810 6811 $1.50 1.50 1.50 1.50 2.00 2.00 1.75 1.75 1.75 1.75 1.50 1.50 6815 6816 6817 6818 6819 6820 6821 6822 6823 6824 6825 6826 Website & Email www.wilsontool.com [email protected] Price Accessories 35 Notcher Stripper Plate The Notcher Stripper Plate is: • Hardened tool steel stripper plate. • Precision ground to exacting tolerances. • Uniquely designed to give the rigidity and slip fit of a special Notching Unit. What does this mean to you? • Better guiding, less tool deflection. • Greater flexibility of tooling applications. • Longer tool life. • Standard punch can be used. Notcher Stripper Plate Notes Notcher Stripper Plate Station Max. punch 'A' Dimension† Shape 2" (C) 2.000" (50.8 mm) Round Shape 3-1/2" (D) 3.500" (88.9 mm) Round Shape 4-1/2" (E) 4.500" (114.3 mm) Round Shape Local Tel:651-286-6001 Fax:651-286-5959 Cat. No. Price 2469 2470 2471 2472 2473 2474 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 • Designed to fit Wilson Tool manufactured guide assemblies only. • For larger sizes, please contact our sales desk. † 'A' Dimension = Longest distance across shape. min. total clearance (patented). Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Accessories 36 Wilson Punch & Die Grinder The Wilson Punch & Die Grinder is the latest in a long line of Wilson Tool products designed to help you work smarter—not harder. Designed by DCM specifically for resurfacing punches and dies, it can save you time, space and money compared to existing sharpening methods. Here’s how: • 5 hp spindle motor. Handles large dies easily. •CBN grinding wheel. Provides aggressive material removal rates and a high-quality surface finish. •Dual coolant application. Coolant is supplied both externally and through the spindle for maximum heat removal while grinding—helping to maintain tool integrity. •Regrind punches up to 10° angle. The punch fixturing allows sharpening of rooftop and straight angle shear punches with angles up to 10° and everything in between. •Simple fixturing design. Allows for quick, easy loading and unloading of parts and accurate, repeatable process control. •Auxiliary magnetic chuck standard. Accommodates items that cannot be secured in the three-jaw chuck. •Autofeed. Frees up the operator to perform other shop duties during the grinding process and allows for accurate cut depths. •Heavy-duty three-jaw chuck standard. Will accommodate all punches and dies up to 6" (152 mm) diameter. •Small footprint. At 40" x 48" (101 x 122 cm), the Wilson Punch and Die Grinder requires minimal floor space. In addition, the grinder comes standard with a rigid, heavy-duty 18" (45.7 cm) diameter rotary table that eliminates any chance for the chatter common with smaller tables. To learn more about the new Wilson Punch & Die Grinder and how to invest in this effective, economical means to maximize punch and die life, please contact your local Wilson Tool representative, or call our sales desk at 800-328-9646. Machine & Consumables Pricing Description Cat. No. 230V 3 Phase 30 Amp grinder 230V 3 Phase 30 Amp grinder - Enclosed 460V 3 Phase 20 Amp grinder 460V 3 Phase 30 Amp grinder - Enclosed 1⁄2 gallon coolant mix 5 gallon coolant mix Coolant filter pack (50 sheets) 6" replacement CBN wheel Production coolant filtration system Replacement filter roll for filtration system Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Price 6854 6938 6855 6939 6856 6857 6858 6859 6860 6861 Website & Email www.wilsontool.com [email protected] The fully enclosed punch and die grinder includes an integral mist collection unit and provides full containment of the grinding area vs. the standard open air containment shrouding. 37 TERMS OF SALE Order Minimum order is $50.00 Credit Requirements All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established. Payment Terms Terms are net 10 days. Catalog prices are subject to change without notice. Freight Orders are shipped F.O.B. from our manufacturing facility. (International Shipments are Incoterms: Ex Works). Order Cancellation In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material. Returned Material A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned. Claims All claims or product shortages must be made within 30 days of the invoice date. Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Notes Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-328-9646 Fax:800-222-0002 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Website & Email www.wilsontool.com [email protected] Wilson Tool International Wilson Tool International, Inc. - United States PRECISION TOOLING. UNBEATABLE PERFORMANCE. Tel (Free): 800-328-9646 | Tel: 651-286-6001 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Email: [email protected] Wilson Tool International, Ltd. - United Kingdom For more than 40 years, Wilson Tool International has provided Tel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected] industry-leading tooling solutions that enhance the performance Wilson Tool International - China ® of sheet metal fabricators and stampers worldwide. Tel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected] The three divisions of Wilson Tool – Punching, Press Brake, and Wilson Tool International - Germany Stamping – represent the most comprehensive line of tooling systems and accessories available. Our ability to consistently Tel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected] provide innovative, high quality products that outlast and Wilson Tool International A/S - Denmark outperform the competition is why the world’s most successful Tel (Free): 80 20 20 24 | Tel: +45 44 53 1699 Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607 Email: [email protected] fabricators rely upon Wilson Tool tooling systems. Wilson Tool International - France A knowledgeable global sales force, multilingual customer support staff, same-day shipping and extensive distribution network are just a few of the benefits that keep our customers coming back time and again. Tel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Email: [email protected] Wilson Tool International - Argentina Tel: +54 114 7634004 | Fax: +54 114 5084190 Email: [email protected] Wilson Tool - South Africa (Pty) Limited Tel: +27 877 217 875 | Fax: 086 657 8629 Email: [email protected] The Wilson Tool Company S. de R.L. de C.V. - Mexico Tel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599 Email: [email protected] Exacta Precision Products - Ontario Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected] Exacta FabTool - Ontario Tel: 905-840-2240 | Fax: 905-840-1032 Email: [email protected] Punch Press Tooling Division 12912 Farnham Avenue • White Bear Lake, MN 55110 Milling Puncionadeiras - Brazil Tel/Fax: 55 11 5621-2100 Email: [email protected] Tel (Free): 800-328-9646 Fax (Free): 800-222.0002 Email: [email protected] www.wilsontool.com P203C © 2012 Wilson Tool International®
