ILLINI Replacement Engine and Fuel Injection Parts for Allis

Transcription

ILLINI Replacement Engine
and Fuel Injection Parts for
Allis-Chalmers Engines
JANUARY, 2001
1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: [email protected]
Phone: 630-443-9500
Fax: 630-443-9505
Page 2
01/2001
Phone: 630-443-9500
Fax: 630-443-9505
Page 3
01/ 2001
INDEX
TERMS AND CONDITIONS OF SALE...
GENERAL INFORMATION ...
PRICE BOOK DIFINTIONS
ENGINE KITS, INDEX BY MODELS ...
REMANUFACTURED, ENGINE SHORT BLOCKS ...
REMANUFACTURED, CYLINDER HEADS ...
ENGINE KITS, INDEX BY PART NUMBERS ...
G230/G262 SERIES ENGINES ...
D175/D262 SERIES ENGINES ...
344/516 SERIES ENGINES
433/649/2800/2900 SERIES ENGINES ...
3400/3500/3700/670 SERIES ENGINES ...
6000/7000 SERIES ENGINES ...
PISTON SYTLES, DRAWINGS ...
685T/10000/11000 SERIES ENGINES ...
BUDA 844 TWO VALVE SERIES ENGINES(BASIC PARTS) ...
16000/21000 (THREE VALVE HEAD) SERIES ENGINES ...
6000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES...
"OLD STYLE" AC HOLDER,220-3500/6000-11000 ENGINES ...
"NEW STYLE" AC HOLDER, 2200-3500/2900MKII/6000-11000 ENGINES...
ALLIS-CHALMERS HOLDER, 16000-25000 ENGINES...
ALLIS-CHALMERS HOLDER, D175/D262 ENGINES...
AMBAC BAR STOCK STYLE HOLDER, 433/649/670 ENGINES...
APPLICATION GUIDE...
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VISIT OUR WEBSITE AT "www.illiniparts.com". FOR
INFORMATION ON ILLINI PRODUCT
LINES, PARTS SPECIAL, NEW OFFERINGS AND
GENERAL COMPANY INFORMATION.
Phone: 630-443-9500
Fax: 630-443-9505
Page 4
01/2001
ILLINI CONSTRUCTION AND INDUSTRIAL EQUIPMENT PARTS
TERMS AND CONDITIONS OF SALE
U.S.A. SHIPMENTS
1. Order Acceptance
Each order shall be subject to these terms and conditions which super cede any and all terms and conditions appearing on Purchaser's order
form . Acceptance of an order by Illini expressly conditional on agree ment to these terms and conditions , which shall be deemed given un less Purchaser shall notify Illini to the contrary in writing within ten
(10) days after order acceptance by Illini . No order accepted by Illini
may be altered or modified by the Purchaser unless agreed to in wiriting,
by Illini .
2. Delivery and Transporation Costs
Delivery of goods to a carrier at Illini's factory or other shipping point
shall consititue delivery to Purchaser. Unless otherwise specified , all
goods are sold F.O .B . Illini's factory or warehouse shipping point .
Method and route of shipment shallbe at the discretion of Illini unless
Purchaser specifies otherwise . Any additional expense of the method
or route of shipment specified by Purchaser shall be borne entorely by
Purchaser.
3. Partial Shipments and Delays
Illini reserves the right to make partial shipments. Partial shipments shall
be separately invoiced and paid for when due per invoice without re gard to subsequent deliveries . Delay in delivery of any partial shipment
shall not relieve Purchaser of its ibligations to accept remaining deliv eries . Illini shall not be laible for any damage including special or con sequential dmamges as a result of any delay.
A. Request for return authorization must be made within thirty ( 3 0 )
days of invoice date and the parts must be returned within thirty ( 3 0 )
days of the authorization for parts shipped /ordered in error.
B. Your purchase order number and the Illini order number must be
submitted witht he request . All goods returned must be accompanied
by sales invoice supporting part purchase from Illini .
C. The authorized return amount will be credited to the Purchaser's
account at invoice price less 2 0 % handling and returning charges .
D. All parts authorized for return must have an RMA (Return Material
Authorization ) number and a copy of the RMA with the return parts .
E. Freight must be prepaid by the Purchaser.
F. All parts must be tagged with OEM /Illini part number.
G. Parts must be in a new and saleable condition as determined by
Illini inspection .
H. Parts must have been originally purchased as an emergency or
repair service parts order from Illini . Stock order returns will be al lowed only on the annual return program .
I . Cores returned must have prior Return Material Authorization (RMA).
Cores must be complete and assembled with core tag attached. Cores
must be returned within 4 5 days of shipment of remanufactured part .
4. Payment Terms
With credit approval , the net amount of an invoice shall be due thirty
(30) days after the invoice date unless otherwise stated in the invoice .
Thereafter, any unpaid balance is subject to a service charge . Illini re serves the right to request credit information and establish credit lim its . Illini may require full payment in advance of shipment of the order.
5. Warranty
Illini warrants that its new parts will conform to applicable specifica tions and be free of defects in material and workmanship under normal
use and service . This warranty shall extend for 1 8 0 days from Illini in voice date . Illini will replace free of charge F.O .B . Illini plant any parts
to be defective in materials or workmanship provided the part or parts
were properly installed , serviced , and used in normal operation . Illini
may request the defective part be returned to our warehouse . UNDER
NO CIRCUMSTANCES WILL ILLINI RECOGNIZE CLAIMS FOR LABOR
CHARGES OR CONSEQUENTIAL DAMAGES, OUT LIABILITY BEING LIMITED STRICTLY TO THE REPLACEMENT OF SUCH PARTS AS WE FIND
DEFECTIVE.
6. Service Parts Return Policy
Purchaser may return any returnable parts subject to the following terms
and conditions . A non -returnable part is identified in the current parts
price list .
7. Remanufactured Parts Policy
Remanufactured parts will be rpiced for the item ordered plus core
charge if applicable . These charges will be separated on order and in voice .
J . Parts returned without a return material authorization (RMA ) will
not be accepted and will be returned to the Purchaser, frieght collect .
K. If Purchaser places an order and that part was placed in error by
Purchaser, or a shipping error, the Purchaser can return the part sub ject tot he above terms (items A -I ) .
L. Once per year, a Purchaser may return for credit up to 1 0 % of the
stock orders placed the previous calander year subject to the above
terms (items B -I ) . A Purchaser will be notified on an annual basis the
total value of stock orders placed and will be given a specific return
date .
M. Parts to be returned to Illini must be in the original package
and
have a minimum line value of $ 8 . 0 0 . Broken packs , kits , or compo nents will not be accepted for return credit .
8.
Claims for loss or damage to goods in transit are to be made promptly
to the carrier, not to Illini . Claims for shortages or other errors , ex clusive of transit shortages or damages , must be made in writing to
Illini within ten ( 1 0 ) days after delivery ; failure to give such notice
shall constitute acceptance and waiver of all claims by Purchaser.
9.
Any sales or use tax imposed by any government agency on any transaction between Illini and Purchaser shall be paid by Purchaser. In Lieu
of payment , Purchaser shall provide Illini at the time order is submit ted with an acceptable tax exemtpion certification .
Phone: 630-443-9500
Fax: 630-443-9505
Page 5
01/ 2001
ILLINI CONSTRUCTION EQUIPMENT PARTS
GENERAL INFORMATION
φ
φ
φ
Prices are F.O.B. factory warehouse.
Prices are subject to change without notice.
Please call factory for part numbers not priced or not listed .
SERVICE PARTS ORDER OPTIONS
φ φ
Emergency Orders (Type 1)
Parts wil be shipped same day/next day. Dealer will be billed Dealer Net , current price in effect on date of shipment plus a
handling fee that shall be 5 % of sale , freight collected .
Maximum handling fee per piece shall not exceed $75.00. If a part is not shipped within 2 4 hours , the handling fee will be dropped .
φ φ
Repair Orders (Type 3)
Parts will normally be shipped within three ( 3 ) days . Dealer will be billed Dealer Net , current price in effect on date of shipment ,
freight collect .
φ φ
Stock Orders (Type 2)
This order option is only available for dealers with annual sales greater than $ 5 , 0 0 0 . 0 0 .
Orders may be placed one order per week via FAX. Shipment will be made within seven (7) days. If the procedure is followed, the
Dealer will be billed Dealer Net , current price in effect on date of shipment less the appropriate discount per schedule below :
Orders of less than $ 4 0 0 (no freight allowance )
2% Discount
Orders between $400-$7,500
5% Discount
Orders greater than $7,500
7% Discount
Illini will pre -pay the freight for such stock orders except for orders under $ 4 0 0 .
Undercarriage orders, machine options, accessories, 'advise' priced parts, export outlets inclusing Canada, specials ,
engines and certain other heavy parts are not subject to stock order discounts or freight allowances .
If payment is not received by Illini on or before the due date , the 2 % , 5 % or 7 % stock order discount and freight
allowances will be charged back to the Dealer's account .
φ
Small Order Surcharge
$4.00 per order surcharge for any order less than $ 5 0 . 0 0 .
Phone: 630-443-9500
Fax: 630-443-9505
blades,
Page 6
01/2001
THIS IS A NEW PARTS PRICE LIST EDITION
REPLACING ALL PREVIOUS EDITIONS AND ALL PRICE
BULLETINS
PRICE LIST DEFINITIONS
COLUMN HEADING
USE CODE
EXPLANATION
A "U" will appear in this column if the part number is
replaced by a new part number.
PART NUMBER
DESCRIPTION
Describes part number, if "U" appears in use code ,
description will list replacement part number (s ) .
QUALITY REPLACEMENT Quality replacement parts can be found by entering a
PARTS
QR after part number. Example: 73157355QR.
UM
Unit of measure.
LIST PRICE
List price of dollars appearing are only suggested
resale price .
REMANUFACTURED PARTS
Will be denoted by part number followed by
4009171R (suffix ) .
Original OEM number if available in reman will be
denoted by (prefix ) X - preceeding description .
Example: XPump.
Core number and core charge will be denoted by part
number followed by RC (suffix). Example: 4 0 09171RC.
RET
"R" - Returnable under the annual return program
and return material procedures .
"F" - FastTrack - Multiuse Parts , Returnable
"N" - Non-returnable
"C" - Non-cancelable
"L" - Last time returnable at the higher elgibility
code this year. Part will have a lower elgibility code
next year.
WT
NOTE:
Weight rounded to the nearest tenth of a point .
PRICES SUBJECT TO CHANGE WITHOUT NOTICE.
Phone: 630-443-9500
Fax: 630-443-9505
Page 7
01/ 2001
ENGINE KITS
ALLIS CHALMERS/FIAT ALLIS
CONSTRUCTION & LIGHT INDUSTRIAL
PRICE LIST - SEPTEMBER 2000
ENGINE
MODEL
KIT CONTENTS
STD Brgs
KIT PART NUMBERS
.010 Brgs
.020 Brs.
G149
Piston & Sleeve Kit , Main Thrust , Main
Bearings, Rod Bearings, Gasket Kit
79016701
Not Offered
Not Offered
G153
Piston & Sleeve Kit , Main Bearings,
Rod Bearings, Gasket Kit
79016066
Not Offered
Not Offered
G160
79016700
Not Offered
Not Offered
D175
6850946
Not Offered
Not Offered
WD45
Piston & Sleeve Kit , Main Bearings , Rod
Front & Rear Seals , Gasket Kit
79016431
Not Offered
Not Offered
G226
Bearings, Gasket Kit
79016625
Not Offered
Not Offered
226LP
79015760
Not Offered
Not Offered
D2200 NA
79015761
79015761-010
79015761-020
4331/433T
Piston & Sleeve Kit, Main Bearings, Rod
79015762
79015762-010
79015762-020
G230
79016065
Not Offered
Not Offered
262
79016024
Not Offered
Not Offered
262T
79016025
Not Offered
Not Offered
G2600
79016429
Not Offered
Not Offered
G2800
79016418
Not Offered
Not Offered
2800
79015489
79015489-010
79015489-020
2900
79015490
79015490-010
79015490-020
2900 MKII/
649T
Piston & Sleeve Kit , Main Bearings, Rod
79015491
79015491-010
79015491-020
3500-3700
670T
PIston & Sleeve Kit , Main Bearings , Rod
Bearings , Gasket Kit w / 1 1 / 2 " Pins
79015492
79015492-010
79015492-020
Phone: 630-443-9500
Fax: 630-443-9505
Page 8
01/2001
ENGINE KITS
ALLIS CHALMERS/FIATALLIS
PRICE LIST - SEPTEMBER 2000
ENGINE
MODEL
KIT CONTENTS
STD Brgs.
KIT PART NUMBERS
.010 Brgs
.020 Brgs
670T/670HI
Bearings , Gasket Kit w / 1 3 / 4 " Pins
79015493
79015493-010
79015493-020
6000/7000
79015851
Bearings , Flange Kit , Head Gasket Kit , Oil
Pan & Gasket, Intermediate Gasket Kit, Front &
Rear Seals, Wear Sleeve
79015851-010
79015851-020
If deep chamber pistons now in engine assembly, no other changes required .
6000 NA/
6000 Turbo
7000
Bearings, Flange Kit , Head Gasket Kit, Oil
Pan Gasket, Intermediate Gasket Kit, Front &
Rear Seals, Wear Sleeve
79015764
(was 6850739)
79015764-010
79015764-020
If deep chamber pistons now in engine , nozzle tips have to be changed to 7 4 3 2 1 9 3 6 O .P. set to 2 8 2 5 P.S .I . , F.I .P. timing
reset to 3 2 B .T.D .C . Order nozzle tips when ordering kit .
10,000/
11,000
Bearings, Flange Kit , Gasket Kit
79015852
79015852-010
79015852-020
If deep chamber pistons now in engine assembly, no other changes required .
685T/10,000/
11,000 MKII
Bearings, Flange Kit, Gasket Kit
79015766
(was 6850731)
79015766-010
79015766-020
Piston Cooled
This kit is NOT for 6 8 5 I .
685I
Bearings, Flange Kit , Gasket Kit
79015767AG
Not Offered
Not Offered
6120T
Bearings , Flange Kit , Oil Seal Kit , Wear
Sleeve, Gasket Kit
79015770
Not Offered
Not Offered
17,000H
21,000H
25,000H
Piston Sleeve Kit, Main Bearings, Rod
Bearings, Flange Kit, Dowels, Gasket Kit
Oil Seal Kit , Wear Sleeve
79015768
(was 6850732)
79015768-010
79015768-020
Piston & Sleeve Kit , main Bearings , Rod
Bearings, Flange Kit , Gasket Kit , Oil Seal
Kit , Wear Sleeve
79015769
(was 6850733)
79015769-010
79015769-020
Bearings , Flange Kit , Hasket Kit , Oil
Seal Kit , Wear Sleeve
6850910
6850910-010
6850910-020
2 " Pin Bore
17,000MKII
21,000MKII
25,000MKII
2.25 " Pin Bore
6138
Phone: 630-443-9500
Fax: 630-443-9505
Page 9
01/ 2001
REMANUFACTURED
ALLIS CHALMERS
ENGINE SHORT BLOCKS
PRICE LIST - SEPTEMBER, 2000
ENGINE
MODEL
D2200
433T
2800/2900
2900 MKII
2900 MKII/649T
3500 MKII/670T
11,000/685
D262 W/O CAM
ILLINI
PART NO.
6812888R
6812889R
6812890R
6812891R
6812892R
6812893R
6812894R
6812896R
MAXIMUM
CORE
CREDIT
$1,200
$1,200
$2,000
$2,000
$2,000
$2,000
$2,250
$1,000
* Net Price Does Not Include Core Charge
NET PRICE*
SUGGESTED** ED**
LIST PRICE
* * List Price Does Not Include Core Charge
All engines include complete gasket kit, prices F.O .B . , Elgin , Illinois . Other engines available upon request . Please contact for
pricing .
WARRANTY
Short blocks re -manufactured by Illini have a 1 8 0 -day warranty against defects in parts and workmanship . Warranty
does not include labor charges of consequential damages. Engines returned for warranty must be shipped prepaid to our
Chicago location . If any engine is found to be defective , freight will be credited .
CORE RETURN CREDIT
All cores will be inspected and credit issued within ten ( 1 0 ) working days of receipt of core . Credit will be issued on
individual components. Core may be returned unassembled and only those components for credit review should be
returned freight prepaid . In evaluating core credits , blocks cannot have cracks or bad lower counter -bores . Crankshaft
must allow for turning down to . 0 2 0 . Connecting rods must be in repairable condition .
MAX CORE CREDITS
(SELECT APPROPRIATE CORE CREDIT BELOW FOR DETAILS)
Connecting Rod
Blocks
Cam Shaft & Lifters
Crankshafts
$ 20.00 ea
$440.00
-$440.00
Cam Gear
-$1,000.00
$ 25.00 ea
$500.00
$ 75.00
$425.00
$ 25.00 ea
$800.00
$125.00
$800.00
$ 25.00 ea
$800.00
$375.00
$800.00
$100.00
$100.00
$100.00
$1,200.00
$2,000.00
$2,2500.00
All cores should be shipped to : Illini , Engine Rebuilding , 3 3 W 7 6 0 Gilbert Street , South Elgin , IL 6 0 1 7 7 .
REMANUFACTURING PROCEDURES
- All engines are inspected and power cleaned before tear down.
- Blocks are checked for line bore , deck height and lower sleeve sealing surfacing . All blocks are hot tanked with new cam
bearings installed .
- Crankshafts are magnafluxed and inspected for cracks and polished or ground to exact factory specification to a maximum
of . 0 2 0 .
- Connecting rods are cleaned and magnafluxed to check for cracks and both ends are rebuilt with new bushings installed . Camshafts are inspected and replaced as necessary.
- All engines are assembled with new pistons , rings , sleeves and bearings .
Phone: 630-443-9500
Fax: 630-443-9505
Page 10
01/2001
REMANUFACTURED
ALLIS
CHALMERS
CYLINDER HEADS
PRICE LIST - SEPTEMBER, 2000
ENGINE
MODEL
MAXIUM
CORE
CREDIT
ILLINI
PART NO.
433T
4008088R
2800/2900
4023376R
2900 MKII 649T
74009438R
3500/670T
74036659R
11,000/685
4322819R
1700/25000/6138 74394445R
*Net Price Does Not Include Core Charge
NET PRICE*
SUGGESTED**
LIST PRICE
$400
$400
$400
$400
$250
$400
* *List Price Does Not Include Core Charge
All remanufactured cylinder heads include valves and springs . Prices F.O .B . Elgin , IL .
WARRANTY
Cylinder heads re-manufactured by Illini have a 180-day warranty against defects in parts and workmanship.
Warranty does not include labor charges of consequential damages. Cylinder heads returned for warranty must be
shipped prepaid to our Chicago location . If any cylinder heads are found to be defective , freight will be credited .
CORE RETURN CREDIT
All cores will be inspected and credit issued within ten ( 1 0 ) working days of receipt of core .
Phone: 630-443-9500
Fax: 630-443-9505
Page 11
01/ 2001
ALLIS CHALMERS/FIAT ALLIS ENGINE KITS
KIT PART NUMBERS
ENGINE MODEL
79016701
79016066
79016700
79016431
79016625
79015760
79015761
79015761-010
79015761-020
79015762
79015762-010
79015762-020
79016065
79016024
79016025
79016429
79016418
79015489
79015489-010
79015489-020
79015490
79015490-010
79015490-020
79015491
79015491-010
79015491-020
79015492
79015492-010
79015492-020
79015493
79015493-010
79015493-020
79015851
79015851-010
79015851-020
79015764
79015764-010
79015764-020
79015852
79015852-010
79015852-020
79015766
79015766-010
79015766-020
79015767AG
79015770
79015768
79015768-010
79015768-020
79015769
79015769-010
79015769-020
6850910
6850910-010
6850910-020
6850946
G149
G153
G160
WD45
G226
226LP
D2200 NA
D2200 NA .010 Brgs
D2200 NA .020 Brgs
433I/433T
433I / 4 3 3 T . 0 1 0 Brgs
433I / 4 3 3 T . 0 2 0 Brgs
G230
262
262T
G2600
G2800
2800
2800 .010 Brgs
2800 .020 Brgs
2900
2900 .010 Brgs
2900 .020 Brgs
2900 MK II/649T
2900 MK II/ 6 4 9 T . 0 1 0 Brgs
2900 MK II/ 6 4 9 T . 0 2 0 Brgs
3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins
3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins . 0 1 0 Brgs
3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins . 0 2 0 Brgs
670T/ 6 7 0 HI w / 1 3 / 4 " Pins
670T/ 6 7 0 HI w / 1 3 / 4 " Pins
670T/ 6 7 0 HI w / 1 3 / 4 " Pins
6000/7000
6000/7000 .010 Brgs
6000/7000 .020 Brgs
6000 NA/TURBO, 7000
6000 NA/TURBO, 7000 .010 Brgs
6000 NA/TURBO, 7000 .020 Brgs
10,000/11,000
10,000/ 11, 000 . 010 Brgs
10,000/ 11, 000 . 020 Brgs
11,000 MK II, 6 8 5T Piston Cooled
11,000 MK II , 6 8 5 T Piston Cooled . 0 1 0 Brgs
11,000 MK II , 6 8 5 T Piston Cooled . 0 2 0 Brgs
685I
6120T
17,000, 21,000, 25,000 2 " Pin
17,000, 21,000, 25,000 2 " Pin . 0 1 0 Brgs
17,000, 21,000, 25,000 2 " Pin . 0 2 0 Brgs
17,000, 21,000, 25,000 2 .25 " Pin
17,000, 21,000, 25,000 2 .25 " Pin . 0 1 0 Brgs
17,000, 21,000, 25,000 2 .25 " Pin . 0 2 0 Brgs
6138
6138 .010 Brgs
6138 .020 Brgs
D175
Phone: 630-443-9500
Fax: 630-443-9505
Page 12
01/2001
THIS PAGE LEFT BLANK
Phone: 630-443-9500
Fax: 630-443-9505
Page 13
01/ 2001
G230/G262 SERIES ENGINES
PART
DESCRIPTION
230
262
1
1
1
1
4
2
6
6
6
1
1
1
1
4
2
6
6
6
6
6
6
12
24
1
PART
DESCRIPTION
230
262
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
1
12
1
2
1
1
1
1
1
1
1
CYLINDER HEAD - CRANKCASE
4516251
4512713
4513322
4514396
4516343
4513832
4501199
4512120
4512459
4512121
4513864
4513865
4513700
4513115
4512172
4356080
4513421
GASKET SET - CYLINDER HEAD
GASKET SET - INTERMEDIATE
CYLINDER HEAD GASKET
VALVE COVER GASKET
VALVE COVER NUT PACKING
GASKET OIL PAN
EXHAUST VALVE
INTAKE VALVE
INTAKE VALVE
EXHAUST VALVE SEAT INSERT,
STANDARD
EXHAUST VALVE SEAT INSERT,.005"
EXHAUST VALVE GUIDE
INTAKE VALVE GUIDE
VALVE SPRING
VALVE STEM LOCK
INTAKE VALVE STEM SEAL KIT
TIMING GEAR HOUSING
4513621
4500187
4500127
FRONT CRANKSHAFT SEAL
GEAR COVER GASKET
FRONT PLATE GASKET
4502930
4516486
4008103
OUTER REAR SEAL
INNER REAR SEAL
WEAR SLEEVE
6
6
6
12
24
1
4516088
4512982
4514025
4514024
CAMSHAFT GEAR
VALVE LIFTER
FRONT CAMSHAFT BEARING
INTERMEDIATE CAMSHAFT
BEARING
REAR CAMSHAFT BEARING
6
6
-
6
4517321
4513527
4513722
6
-
6
6
6
6
6
6
12
6
6
12
12
12
12
12
6
12
6
6
12
12
12
12
12
1
1
1
1
1
1
1
1
1
1
FLYWHEEL
CAMSHAFT
4514025
PISTON - CONNECTING ROD
74516640
4061558
4061554
4500137
4507710
4514586
4512439
4514112
4507127
4517331
4517333
4517334
DPE51230
4517335
PISTON AND SLEEVE KIT
PISTON KIT
PISTON KIT
Above kits include piston, piston
pin, pin retainers and ring set.
SLEEVE KIT
SLEEVE KIT
Above kits include sleeve and
sleeve o-rings.
SLEEVE SEALING O-RING
Top groove - Black
Bottom groove - Red
PISTON PIN
PISTON PIN
PISTON PIN RETAINER
RING SET
RING SET
CONNECTING ROD BUSHING
ROD BEARING, STANDARD
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
4511258
4061112
4061114
4061115
4061116
GEAR CRANKSHAFT
MAIN BEARING SET, STANDARD
MAIN BEARING SET, .010
4061529
4061520
4516606
4514615
THERMOSTAT-WATER MANIFOLD
THERMOSTAT
THERMOSTAT HOUSING GASKET
CRANKSHAFT
Phone: 630-443-9500
Fax: 630-443-9505
Page 14
01/ 2001
D175/D262 SERIES ENGINES
PART
DESCRIPTION
4CL
6CL
-
1
-
1
1
1
1
2
1
2
4
4
1
1
2
1
2
6
6
4
4
6
6
6
4
6
CYLINDER - CRANKCASE
74514566
4514580
4514581
4511664
4514398
4514395
4501199
4501057
4513482
4513480
4105451
4512120
4506505
4514299
4512121
4514298
4516730
4514297
4504475
4513354
4513811
4513813
4353139
4505800
4356080
4513420
4513421
Pump mounted to cylinder head.
Pump mounted to block.
OIL PAN GASKET
OIL PAN GASKET
VALVE COVER GASKET
VALVE COVER GASKET
VALVE COVER STUD NUT GASKET
EXHAUST VALVE
INTAKE VALVE
D262 head mounted with pump.
D175 prior S/N 119995.
EXHAUST VALVE
INTAKE VALVE
INTAKE VALVE
D262 block mounted with pump.
D175 effective S/N 119996.
STANDARD
STANDARD
EXHAUST VALVE GUIDE
INTAKE VALVE GUIDE
EXHAUST VALVE SPRING
INTAKE VALVE SPRING
EXHAUST VALVE SPRING RETAINER
INTAKE VALVE SPRING RETAINER
VALVE STEM LOCK
4
6
4
4
4
4
4
4
16
1
-
6
6
6
6
6
6
24
1
PART
4507710
4514586
4516738
4507127
4517331
4517333
4517334
DPE51230
4517335
PISTON PIN
PISTON PIN RETAINER
RING SET
For 4513346 piston - 3/32” wide
compression ring.
RING SET
For 4507704 piston - 1/8” wide
compressing ring.
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
4511258
4061107
4061109
4061110
4061112
4061116
CRANKSHAFT GEAR
MAIN BEARING SET, .010"
4513621
4507505
4508186
GEAR COVER GASKET
FRONT PLATE GASKET
4502930
4516486
4008103
OUTER REAR SEAL
INNER REAR SEAL
WEAR SLEEVE
4516084
4516085
4516088
4512982
4504052
4514023
4514024
4514025
CAMSHAFT
CAMSHAFT
CAMSHAFT GEAR
VALVE LIFTER
PUSH ROD
INTERMEDIATE CAMSHAFT BEARING
4515040
6
12
6
4
6
4
8
8
8
8
8
6
12
12
12
12
12
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
1
2
1
1
1
12
12
1
2
1
CAMSHAFT
6
4061556
PISTON KIT
-
6
PISTON KIT
Above kit includes piston, piston pin,
retainers and ring set.
SLEEVE KIT
Above kit includes sleeve and
O- rings.
4
6
4517321
4
6
4300145
4513524
Bottom groove - Red
Top groove - Black
4
6
4
6
D19 only
4516606
4
8
4
FLYWHEEL
4
4514615
6CL
TIMING GEAR HOUSING
Above kit includes sleeve,O- rings, piston,
piston pin, retainer and ring set.
4061520
4CL
CRANKSHAFT
4516867
4061559
DESCRIPTION
THERMOSTAT - WATER MANIFOLD
4513527
4500291
4513722
4513723
THERMOSTAT
Head mounted with pump.
THERMOSTAT COVER GASKET
THERMOSTAT
Block mounted with pump.
THERMOSTAT - WATER MANIFOLD
FRONT AND CENTER WATER
MANIFOLD GASKET
REAR WATER MANIFOLD GASKET
Phone: 630-443-9500
Fax: 630-443-9505
-
1
-
1
1
-
1
1
1
2
-
1
Page 15
01/ 2001
D175/D262 SERIES ENGINES
PART
DESCRIPTION
4CL
6CL
PART
DESCRIPTION
4CL
6CL
FUEL INJECTION
4514526
4515586
4514528
4514529
4514530
4514531
4501149
4504409
See application guide for nozzle,
holder and related parts.
FUEL LINE #1 CYLINDER
Block mounted with pump
FUEL LINE SLEEVE
FUEL LINE NUT
ENGINE SPECIFICATIONS
1
1
1
1
1
1
1
1
-
1
-
1
4
4
6
6
BORE: 3-9/16”
STROKE: 4-3/8”
CON ROD JOURNAL DIAMETER: 1.9975”-1.9985”
ROD BEARING CLEARANCE: .0011”-.0036”
TORQUE FOR TIGHTENING CON ROD NUTS: 40-45 FT. LBS. I
.D . OF ROD BUSHING INSTALLED: .9999”-1. 0 0 0 4 ”
MAIN BEARING JOURNAL DIAMETER: 2.497”-2.498”
MAIN BEARING CLEARANCE: .0013”-.0040”
TORQUE FOR MAIN BEARING BOLTS: 110-120 FT. LBS. RING
CAP BETWEEN ENDS (FITTED):
TOP COMPRESSION RING: .022 ” MIN - . 0 3 7 ” MAX
2ND AND 3RD COMPRESSION: .014” MIN-.029” MAX
4TH OIL CONTROL: .014” MIN-.059” MAX
5TH OIL CONTROL: .007” MIN-.020” MAX
VALVE LASH - INTAKE: .012” COLD-.010” HOT
VALVE LASH - EXHAUST: .021” COLD-.109” HOT
VALVE GUIDE I.D. INSTALLED: .3125”-. 3 1 3 5 ”
STEM-TO-GUIDE CLEARANCE: .0025”-.0045”
TORQUE CYLINDER HEAD BOLTS: 110-120 FT. LBS.
O.D. OF CAMSHAFT JOURNALS:
FRONT AND INTERMEDIATE: 1.998”-1.999”
REAR: 1.248”-1.249”
I .D . OF CAMSHAFT BEARINGS INSTALLED:
FRONT AND INTERMEDIATE: 2.0010 ” - 2 . 0 0 4 0 ”
REAR: 1.2510”-1.2540”
CAMSHAFT TO BEARING JOURNAL CLEARANCE: .002”-.006”
Phone: 630-443-9500
Fax: 630-443-9505
Page 16
01/ 2001
PART
DESCRIPTION
344
516
1
1
1
4
4
4
4
4
8
4
4
1
1
1
6
6
6
6
6
12
6
6
4
6
4
4
6
6
4
6
4
6
4
6
4
4
8
8
8
8
8
6
6
12
12
12
12
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
2
2
4
4
PART
DESCRIPTION
344
516
1
1
4359745
4321441
4349765
4335833
4321895
4321893
4348079
4348090
4346146
4346092
4346093
4345412
4343799
4345658
PAN GASKET SET
PAN GASKET SET
INTAKE VALVE
EXHAUST VALVE
EXHAUST VALVE SEAT INSERT
INTAKE GUIDE
EXHAUST GUIDE
VALVE SPRING
VALVE SPRING RETAINER
ENERGY CELL
4359904
4061541
4061525
4359869
4359870
4337972
4336408
4340081
4322833
4322834
4322835
4322836
4322837
Includes sleeve, rings,
piston, pin, retainers and ring set.
PISTON AND RING KIT
SLEEVE KIT
Sleeve w/ o-rings.
Top
Second
Bottom
RING SET
ROD BUSHING
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
4061821
THRUST FLANGE KIT, STANDARD
Includes four thrust washers and
dowel pins
(*)=
Note : All main bearing sets listed are for late
engines with thrust flanges . Early engines with 1 piece
main bearing are NLA.
center
CAMSHAFT
4338299
4346100
4320591
4320592
VALVE LIFTER
8
1
2
1
12
1
2
1
4
4
8
8
6
6
12
12
FUEL INJECTION
4346227
4511204
4504409
4501149
NOZZLE AND HOLDER ASSEMBLY
NOZZLE HOLDER GASKET
FUEL INJECTION LINE NUT
FUEL INJECTION LINE SLEEVE
4 CYLINDER-344 CUBIC INCH:
BORE 4-7/16”
STROKE 5-9/16”
CRANKSHAFT
4036340
4062088
4029556
4322398
4322208
4322399
4322209
4322400
4322210
4322211
4322402
4323007
919347
REAR SEAL
WEAR SLEEVE
MAIN BEARING KIT, STANDARD*
MAIN BEARING KIT, STANDARD*
MAIN BEARING KIT, .010*
Main bearing kits do not include
thrust flanges, order separately.
UPPER AND LOWERCENTER MAIN
THRUST FLANGE, STANDARD
THRUST FLANGE DOWEL PIN
6 CYLINDER-516 CUBIC INCH:
BORE 4-7/16”
STROKE 5-9/16”
CYLINDER HEAD TORQUE ½” STUD: 95-100 FT. LBS.
CYLINDER HEAD TORQUE: 180-190 FT. LBS.
INTAKE VALVE LASH:
COLD: .018
HOT: .016
EXHAUST VALVE LASH:
COLD: .022
HOT: .020
CRANKSHAFT ROD JOURNAL DIAMETER:2.7715-2.7725”
CRANKSHAFT MAIN JOURNAL DIAMETER: .3498-.3499”
ROD NUT TORQUE: 120-130 FT. LBS.
MAIN BEARING TORQUE 5/8” C/S: 160-170 FT. LBS.
MAIN BEARING TORQUE ¾” C/S: 210-230 FT. LBS.
Phone: 630-443-9500
Fax: 630-443-9505
Page 17
01/ 2001
433/649/2800/2900 SERIES ENGINES
PART
DESCRIPTION
4CL
6CL
4009450
4009457
4009451
4009456
4009458
4008985
4008992
4009449
4009455
4009460
4006129
4007790
4008073
4008074
4009936
4023378
4023380
4023384
4023382
4020147
4022595
4035186
4020408
4376497
2000/649T
2800/649
2200/433
2200/433
2800/2900/649 ALL
2900/649T
2800/649
2200/433
Overhaul sets include head, intermediate, pan
and pump sets, front and rear seals and wear
sleeve.
KIT, CYLINDER HEAD GASKET
VALVE COVER GASKET
VALVE COVER GASKET
EXHAUST VALVE 30 DEGREE
INTAKE VALVE 30 DEGREE
EXHAUST VALVE SEAT, STD
EXHAUST VALVE SEAT, .005"
INTAKE VALVE SEAT, STANDARD
INTAKE VALVE SEAT, .005"
INTAKE/EXHAUST VALVE GUIDE
INTAKE/EXHAUST VALVE SPRING
VALVE SPRING RETAINER
VALVE SPRING RTNR LOCK, HALF
4023827
1
-
1
1
-
1
1
-
1
-
-
1
-
1
4007740
4007741
4008168
4061928
-
1
4061929
1
-
4061930
4009253
4062355
4062359
4061938
2800/433/649
2900MKII/433T/649T
Above kits include sleeve, o-rings, piston, piston
pin retainers and ring set.
PISTON AND RING SET
2800/2900 Prior MKII
16.25:1 C.R.
PISTON AND RING SET
2800/2900/MKII/433/649TI
15.14:1 C.R.
Above kits include piston, pin retainers
and ring set.
SLEEVE KIT
Kit includes sleeve and rings.
4020032
4062157
4023970
927693
4020049
4007700
4062181
1
1
4
4
4
4
4
4
8
8
8
16
1
1
6
6
6
6
6
6
2
12
12
24
-
6
4
6
4009126
PART
4024583
DESCRIPTION
O-RING, SLEEVE SEALING
Top groove - Black
O-RING, SLEEVE SEALING
Bottom groove - Red
RING SET
PISTON PIN
PISTON PIN RETAINER
Standard
CONNECTING ROD BEARING, .010"
ROD BEARING KIT, STANDARD
2800/2900/649
ROD BEARING KIT, .010"
2800/2900/649
2800/2900/649
2800/2900/649
Above kits include 12 halves of
connecting rod bearings.
CONNECTING ROD BOLT
6CL
4
6
4
6
4
4
8
4
8
6
6
12
6
12
8
8
8
-
12
12
12
1
-
1
-
1
-
1
8
12
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
1
1
CRANKSHAFT
4024561
4024562
4023979
905845
4006054
4006055
4006056
4006057
4006066
4006067
4006068
4006069
REAR CRANKSHAFT SEAL
CRANKSHAFT GEAR
CRANKSHAFT GEAR KEY
MAIN BEARING KIT, STD.
MAIN BEARING KIT, .010"
(*) = NOTE: for 2900 and 649 engines only
2800 MAIN BEARING KITS
4006059
4006061
4006063
4006065
4
6
4
6
4020879
6
4021901
4022519
4022458
4022292
4008103
4020016
FLYWHEEL
REAR WEAR SLEEVE SEAL
FLYWHEEL HOUSING TO
Block o -ring 8 - 1 / 2 I .D .
FLYWHEEL HOUSING TO
Block o -ring 2 - 1 / 4 I .D .
CAMSHAFT
4
4CL
CAMSHAFT, PRESS ON GEAR
CAMSHAFT, BOLT ON GEAR
CAMSHAFT
CAMSHAFT GEAR
Phone: 630-443-9500
Fax: 630-443-9505
1
1
Page 18
01/ 2001
PART
4022430
4021454
4022339
4925821
4020185
4026699
4022230
926704
4025025
4025238
4CL
6CL
1
1
1
1
1
1
1
8
8
1
1
1
2
1
12
12
1
1
1
3
WATER PUMP
Hub included
REPAIR KIT, WATER PUMP
Above pump and repair kit used
prior 2800, 2900 MKIIi
WATER PUMP
WATER PUMP REPAIR KIT
Above pump and repair kit
effective 2800, 2900 MKII
WATER PUMP
433
433
WATER PUMP
649
REPAIR KIT
649
(All repair kits include impeller, shaft and
bearing, seal, mounting gaskets, and o-rings)
-
1
-
1
THERMOSTAT
THERMOSTAT GASKET
DESCRIPTION
CAMSHAFT GEAR KEY
CAMSHAFT GEAR THRUST PLATE
CAMSHAFT GEAR RETAINING
WASHER
RETAINING WASHER CAPSCREW
PUSH ROD
VALVE LIFTER
IDLER GEAR
IDLER GEAR BEARING
CENTER & REAR CAMSHAFT BRG.
WATER PUMP - THERMOSTAT
4008840
4008789
4007550
4008787
4009278
4008786
4062321
4008788
4025103
4025101
-
1
1
1
-
1
-
-
1
-
1
1
1
1
1
FUEL INJECTION
4009255
928953
4028781
4504409
4501149
4027748
4322189
4009040
4025385
See application guide for nozzle, holder
andrelated parts.
INJECTION NOZZLE SLEEVE
Effective MKII
INJECTION SLEEVE O-RING
Effective MKII
SIMMS FUEL PUMP MOUNTING
GASKET
FUEL LINE TO PUMP AND IJECTOR
NUT
FUEL LINE NUT SLEEVE
FUEL LINE TO PUMP WASHER
Banjoe fitting
GASKET, FUEL LINE TO HOLDER
Bosch holder
INJECTION HOLDER DUST SHIELD
Thick
INJECTION HOLDER DUST SHIELD
Thin
4
6
4
6
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
PART
917806
917807
DESCRIPTION
RETURN LINE SLEEVE 1/4"
RETURN LINE SLEEVE 5/16"
4CL
AR
AR
6CL
AR
AR
EARLY 2800/2900 W/ROOSA PUMP
4021356
4021357
4021358
4021359
4021360
4021361
FUEL LINE #1
FUEL LINE #2
FUEL LINE #3
FUEL LINE #4
FUEL LINE #5
FUEL LINE #6
4024483
4023493
4023494
4024485
4024487
4023497
FUEL LINE #1
FUEL LINE #2
FUEL LINE #3
FUEL LINE #4
FUEL LINE #5
FUEL LINE #6
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
2900 W/SIMMS PUMP
LATE 2800 MKI W/ROOSA PUMP &
ALLIS-CHALMERS HOLDERS
4022963
4022964
4022965
4022966
4022967
4022968
FUEL LINE #1
FUEL LINE #2
FUEL LINE #3
FUEL LINE #4
FUEL LINE #5
FUEL LINE #6
1
1
1
1
-
1
1
1
1
1
1
LATE 2900MKI W/ROOSA PUMP &
ALLIS-CHALMERS HOLDERS
4021346
4021347
4021348
4021349
4021350
4021351
FUEL LINE #1
FUEL LINE #2
FUEL LINE #3
FUEL LINE #4
FUEL LINE #5
FUEL LINE #6
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
2900 MKI W/ROOSA PUMP &
LOWER SPRING HOLDER
4009112
4009113
4009114
4009115
4009116
FUEL LINE #1
FUEL LINE #2
FUEL LINE #3
FUEL LINE #4
FUEL LINE #5
Phone: 630-443-9500
Fax: 630-443-9505
Page 19
01/ 2001
PART
DESCRIPTION
QTY
PART
DESCRIPTION
2200, 433 ENGINES 4 CYLINDER
2800, 2900, 649 ENGINES
6 CYLINDER
BORE: 3-7/8”
STROKE: 4-1/4”
CRANKSHAFT, ROD JOURNAL DIAMETER: 2.3725”-2.3735”
CRANKSHAFT, MAIN JOURNAL DIAMETER: 2.747”-2.748”
MAIN BEARING CAP - TORQUE: 130-140 FT. LBS.
CON ROD CAPSCREW - TORQUE: 40-45 FT. LBS.
CYLINDER HEAD CAPSCREW - TORQUE: 150 FT. LBS.
INTAKE AND EXHAUST VALVE LASH:
COLD: .018”
HOT: .015”
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 20
01/ 2001
3400/3500/3700/670 SERIES ENGINES
PART
DESCRIPTION
QTY
PART
1
1
1
1
4028875
DESCRIPTION
QTY
4036897
4037119
4036460
4037120
4037210
4035214
4025182
4025179
4036609
4037135
4025185
4025585
4028642
4028773
4028641
4025186
4022595
4025242
4035186
4343799
4020408
4028644
4376497
GASKET SET - OIL PAN AND OIL PUMP
GASKET SET - OVERHAUL
Above includes head, intermediate, pan,
pump, wear sleeve, front and rear C/S seal.
VALVE COVER GASKET
Prior to Mark II
Prior to Mark II
Effective Mark II and 670
Effective Mark II and 6 7 0
STANDARD 45 DEGREE
.005" 45 DEGREE
STANDARD 30 DEGREE
.005 " 3 0 DEGREE
INTAKE VALVE SEAT INSERT,
STANDARD 30 DEGREE
INTAKE VALVE SEAT INSERT,
.005 " 3 0 DEGREE
INTAKE AND EXHAUST VALVE GUIDE
INTAKE AND EXHAUST VALVE SPRING
Includes Damper Prior S/N 3D20829
INTAKE AND EXHAUST VALVE SPRING
Note exhaust also order 4020408 retainer,
S/N 3D20830
INTAKE/EXHAUST VALVE SPRING RETAINER
Prior S/N 3D20829
INTAKE VALVE SPRING ROTATOR
If rotators are not used 12-4020408
retainers should be used.
VALVE SPRING RETAINER LOCK, HALF
4062404
6
4036657
4036259
4254608
925993
4036542
6
4035395
6
4025031
6
4036271
6
4036261
6
4036426
6
4036427
6
4036428
6
4062337
12
12
4062515
1
1
6
4062516
12
4062517
12
6
6
24
4062633
4036680
4062632
4037221
4025015
Three ring piston, 1-3/4” O.D. piston pin.
3750, 670HI engine.
PISTON AND RING KIT
Four ring piston, 1-1/2” O.D. piston pin.
3500, 3700, 670T-I engine.
PISTON AND RING KIT
Three ring piston, 1-3/4” O.D. piston pin.
3750, 670HI engine.
SLEEVE KIT
Above kit includes sleeve and rings.
O RING - SLEEVE SEALING
Bottom groove - Red
4062401
6
6
12
6
6
6
6
12
12
6
6
6
12
12
12
12
12
1
1
1
CAMSHAFT - IDLER GEAR
4029000
4036496
4021454
4022430
4022339
4025025
4025238
925821
4025025
4025238
6
6
O RING - SLEEVE SEALING
Top and middle groove - Black
RING SET
Four ring set
RING SET
Three ring set
PISTON PIN 1-1/2” O.D.
PISTON PIN 1-3/4” O.D.
PISTON PIN RETAINER 1-1/2” O.D. Pin
PISTON PIN RETAINER 1-3/4” O.D. Pin
CONNECTING ROD ASSEMBLY
1- 3 / 4 ” I .D . Pin Hole
CONNECTING ROD CAPSCREW KIT
12 Point Head
1- 1 / 2 ” I .D . Pin Hole
1- 3 / 4 ” I .D . Pin Hole
BEARING, ROD, STANDARD
Slotted
BEARING, ROD, .010"
Slotted
BEARING, ROD, .020"
Slotted
BEARING, ROD, .030"
Slotted
ROD BEARING KIT, STANDARD
Slotted - Consists of 1 2 - 4 0 3 6 2 6 1
Consists of 12
Slotted bearings are latest design and must be
used on engines with drilled rods to spray oil pistons.
They can be used on earlier engines as well.
4026699
4028110
4027769
926704
CAMSHAFT
CAMSHAFT GEAR
CAMSHAFT GEAR THRUST PLATE
CAMSHAFT GEAR KEY
CAMSHAFT GEAR RETAINING WASHER
INTERMEDIATE AND REAR CAMSHAFT
BEARING
GEAR RETAINING WASHER CAPSCREW
INTERMEDIATE/REAR CAMSHAFT
BEARING
VALVE TAPPET LIFTER
PUSH ROD
IDLER AND FUEL PUMP DRIVE GEAR
IDLE GEAR BEARING ASSEMBLY
6
Phone: 630-443-9500
Fax: 630-443-9505
1
1
1
1
1
1
5
1
1
5
12
12
1
1
Page 21
01/ 2001
3400/3500/3700/670 SERIES ENGINES
PART
DESCRIPTION
QTY
PART
DESCRIPTION
QTY
TURBOCHARGER
4008840
4008789
4322303
4026887
4025106
923684
4025103
4025101
4036573
4008788
4322303
923971
4029327
923684
4025103
4029324
4025101
WATER PUMP
Hub included
Includes shaft and bearing assembly,
impeller, seal assembly and mounting
gaskets.
WATER PUMP ASSEMBLY SEAL
WATER PUMP MOUNT GASKET
WATER PUMP INLET PIPE GASKET
VOLUTE MOUNT O-RING
THERMOSTAT
THERMOSTAT HOUSING
MOUNT AND COVER GASKET
Used prior to S/N 3D39024
WATER PUMP
High output
REPAIR KIT
Above kit includes shaft and bearing
assembly, impeller, seal assembly and
mounting gaskets.
WATER PUMP SEAL ASSEMBLY
WATER PUMP MOUNT O-RING
WATER PUMP INLET PIPE GASKET
VOLUTE MOUNT O-RING
THERMOSTAT
THERMOSTAT HOUSING TO BLOCK
GASKET
Above used engine S/N 3D39024 UP.
4028190
1
4025376
1
4029746
4007229
1
1
1
1
1
1
4035198
4027975
4339532
4337504
1
4036545
1
4255983
TURBOCHARGER MOUNT GASKET
Metal stamped
CROSSOVER TO INTAKE MANIFOLD
GASKET 3500/ 6 7 0 T
TURBOCHARGER MOUNT MANIFOLD
GASKET 3700/ 6 7 0 I
CROSSOVER TO TURBO AIR OUTLET
HOSE 2- 1 / 4 ” I .D . X 2 - 1 / 2 ”
HOSE 2” I .D . X 2 - 1 / 2 ”
HOSE 2” I .D . X 3 - 1 / 4 ”
OIL DRAIN GASKET
Turbo end
OIL DRAIN HOSE
3/ 4 " I .D . X 2 "
OIL DRAIN HOSE
3/ 4 " I .D . X 1 - 1 / 4 "
SLEEVE, TURBO OIL SUPPLY LINE
Due to variety of turbochargers used,
refer to specific A-C Engine catalog.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
CRANKSHAFT
4025041
905845
4036340
4035330
4027752
4029500
4061642
4061649
4061650
CRANKSHAFT GEAR
CRANKSHAFT GEAR KEY
TIMING GEAR COVER GASKET
FRONT PLATE TO BLOCK GASKET
Double lip
Single lip
REAR SEAL WEAR SLEEVE
FLYWHEEL HOUSING TO BLOCK O-RING
8- 1 / 2 ” I .D .
FLYWHEEL HOUSING TO BLOCK O-RING
2- 1 / 4 ” I .D .
923637
933325
WATER SIDE O-RING,BLACK
OIL SIDE O-RING,BROWN
4062088
4029556
4025097
4020879
1
1
1
1
1
1
FUEL INJECTION
1
1
1
4504409
4501149
4027748
1
4322189
1
1
1
OIL COOLER
1
1
4025385
4025150
917806
917807
FUEL LINE PUMP AND HOLDER NUT
FUEL LINE NUT SLEEVE
FUEL LINE TO PUMP WASHER
Banjo fitting
FUEL LINE TO HOLDER GASKET
Bosch Holder
NOZZLE HOLDER DUST SHIELD
NOZZLE HOLDER TO HEAD GASKET
FUEL RETURN SLEEVE1/4”
FUEL RETURN SLEEVE5/16”
Phone: 630-443-9500
Fax: 630-443-9505
AR
AR
AR
AR
AR
AR
AR
AR
Page 22
01/ 2001
3400/3500/3700/670 SERIES ENGINES
PART
DESCRIPTION
QTY
PART
DESCRIPTION
QTY
3500 W/ROOSA PUMP
4026372
4026373
4026374
4026375
4026376
4026377
4026533
4026534
4026535
4026536
4026537
4026538
4029661
4029662
4029663
4029664
4035346
4029666
4028835
4028836
4028837
4028838
4028839
4028840
4036720
4036721
4036723
4036724
4036566
4036567
4036570
4036571
1
1
1
1
1
1
3500 W/SIMMS PUMP
1
1
1
1
1
1
CYLINDER: 6
BORE: 4-1/4”
STROKE: 5”
CON ROD CAPSCREW TORQUE:
SOCKET-HEAD
85 FT. LBS.
12 POINT-HEAD
67 FT. LBS.
MAIN BEARING CAP TORQUE: 170-190 FT. LBS.
CYLINDER HEAD CAPSCREW TORQUE: 165 FT. LBS.
INTAKE AND EXHAUST VALVE LASH:
COLD: .0195”
HOT: .015”
3500 MKII/3700 W/ROOSA PUMP
1
1
1
1
1
1
3500MKII/3700 W/SIMMS PUMP
1
1
1
1
1
1
670 W/MODEL 100 PUMP
1
1
1
1
670 W/ROOSA PUMP
1
1
1
1
Phone: 630-443-9500
Fax: 630-443-9505
Page 23
01/ 2001
PART
DESCRIPTION
QTY
4337972
4359742
4349937
4321895
4322378
4336129
4336130
4336131
4343799
4376497
4354113
4376749
4359116
4336127
4359112
4359113
4339546
4339624
4359117
4359277
4359114
4359115
4339547
GASKET SET - PAN
INTAKE VALVE, OUTER SPRING
INTAKE VALVE, INNER SPRING
VALVE SPRING RETAINER LOCK
ROCKER COVER GASKET
ROCKER COVER NUT SEALING WASHER
Late head
Early head
INTAKE VALVE SEAT 30 DEGREE, STD.
INTAKE VALVE SEAT 30 DEGREE, .005"
Late head
Early head
EXHAUST VALVE SEAT 30 DEGREE, STD.
EXHAUST VALVE SEAT 30 DEGREE, .005"
1
1
1
8
4
4
4
4
16
1
4
4
4
4
4
4
4
4
4062316
4062315
4062313
4061525
4359869
4359870
Deep top piston
Above kit requires use of nozzle
P/N 4380685 or 4321933.
Shallow top piston
P/N 4321935.
All piston and sleeve kits include sleeve,
o- rings, piston, pin, retainers and
ring set.
PISTON AND RING KIT
Deep top piston
P/N 4380685 or 4321933.
PISTON AND RING KIT
Shallow top piston
P/N 4321935.
All piston and ring kits include piston, pin,
pin retainers and ring set.
SLEEVE KIT
Includes sleeve rings
Top groove
Second groove
4062312
4062311
4354778
927696
4354788
4339017
4322833
4322834
4322835
4322836
4322837
4322853
4322854
4322855
4322856
4322857
4
DESCRIPTION
Bottom groove - Red
RING SET
Deep top piston
RING SET
Shallow top piston
PISTON PIN
PISTON PIN RETAINER
CONNECTING ROD (4320801)
ROD BUSHING
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
CONNECTING ROD BEARING KIT,
STANDARD
CONNECTING ROD BEARING KIT, .010"
Above kits include eight halves each of
specific size rod bearing.
QTY
4
4
4
4
8
4
4
8
8
8
8
8
1
1
1
1
1
CRANKSHAFT
4
4
4
4336897
4036340
4062088
4029500
4359909
PART
4
4029556
4322398
4322399
4322400
4322402
4323007
4
919347
4061821
FLYWHEEL HOUSING O RING
CRANKSHAFT FRONT SEAL
CRANKSHAFT REAR SEAL
Single lip
CRANKSHAFT REAR SEAL
Double lip
MAIN BEARING KIT, STANDARD
Main bearing kits do not include
thrust flanges, order separately.
CENTER MAIN THRUST FLANGE,
STANDARD
LOWER THRUST FLANGE DOWEL PIN
Above kit includes four thrust flanges
and dowel pins.
1
1
1
1
1
1
1
1
1
4
4
1
CAMSHAFT
4
4
4337731
4338299
4336234
4337769
4346100
4320591
4320592
CAMSHAFT
VALVE LIFTER
PUSH ROD
VALVE LIFTER COVER GASKET
4
4
Phone: 630-443-9500
Fax: 630-443-9505
1
8
8
2
1
2
1
Page 24
01/ 2001
PART
DESCRIPTION
PART
DESCRIPTION
4322280
4346744
4335056
4322283
4358788
4044212
4044210
4321697
4359280
917680
4339103
4375686
4507091
4348757
4044212
4044210
4335808
905121
4348825
4379916
4354537
4317554
4349809
4349808
WATER PUMP
Includes mounting gasket
WATER PUMP MOUNTING GASKET
WATER PUMP VOLUTE GASKET
IMPELLER AND SEAL KIT
Includes 4322303 seal
WATER PUMP SHAFT
Straight nose
WATER PUMP SHAFT REAR BEARING
WATER PUMP SHAFT FRONT BEARING
DRIVE PULLEY FLANGE SEAL
DRIVE PULLEY FLANGE
No keyway
LOCKING NUT
Following items used on original
water pumps
IMPELLER ASSEMBLY
Tapered bore
IMPELLER RETAINING NUT
WATER PUMP SEAL ASSEMBLY IMPELLER
WATER PUMP SHAFT
Tapered nose
DRIVE PULLEY FLANGE
Keyway in bore
FLANGE KEY
FLANGE SEALING WASHER
THERMOSTAT
Early engines - no seal used
THERMOSTAT
Late engines - no seal used
THERMOSTAT SEAL
Used with 4354537
WATER MANIFOLD GASKET
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4 CYLINDER
BORE: 4-7/16”
STROKE: 5-9/16”
PISTON DISPLACEMENT 344 CUBIC INCHES
MAIN BEARING TORQUE 5/8” CENTER: 160-170 FT. LBS.
MAIN BEARING TORQUE 3/4” FRONT, INTERMEDIATE,
REAR: 210-230 FT. LBS.
CONNECTING ROD: 120-130 FT. LBS.
CONNECTING ROD BUSHING: 1.6277”-1.6282”
(Pressed in rod and finished )
CYLINDER HEAD TORQUE:
1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
5/ 8 ” BOLT: 180- 1 9 0 FT. LBS .
INTAKE VALVE LASH:
COLD: .020”
HOT: .108”
EXHAUST VALVE LASH:
COLD: .020”
HOT: .018”
1
1
1
1
1
1
2
FUEL INJECTION
4378031
4025385
4501149
4504409
917806
917807
NOZZLE HOLDER TO HEAD GASKET
NOZZLE HOLDER DUST SHIELD
FUEL LINE SLEEVE
Lower end
FUEL LINE NUT
Lower end
FUEL RETURN SLEEVE 1/4”
4
8
4
4
AR
AR
Phone: 630-443-9500
Fax: 630-443-9505
Page 25
01/ 2001
6000, 7000, 10000, 11000 MK I & MK II
PISTON STYLES
MUST BE MATCHED TO
EXISTING PISTONS
DURING OVERHAUL
TYPE I
DEEP
CHAMBER
CHAMER DEMENSIONS 2
1/2" DIAMETER
1 3/16" DEEP
CAMSHAFT SIDE
TYPE II
SHALLOW
CHAMBER
CHAMBER
DIMENSIONS
3" DIAMETER
3/4" DEEP
TOP OF PISTON
Phone: 630-443-9500
Fax: 630-443-9505
Page 26
01/ 2001
685T/10000/11000 SERIES ENGINES
PART
DESCRIPTION
QTY
4322772
4321798
4322888
4358696
4322199
4322774
4321893
4336127
4359116
4321157
4359277
4359117
4322271
4339546
4359112
4339624
4359113
4339547
4359114
4359115
4322378
4336129
4336130
4336131
4376497
4322814
4322815
4321981
4335456
10000/11000
685T
12G Only
GASKET SET - PAN AND OIL PUMP
MOUNTING
GASKET SET - PAN AND OIL PUMP
REPAIR AND MOUNTING
PAN GASKET
Used prior to S/N 11-14193.
Effective S/N 11-14193/11-19607.
Effective S/N 11-19608 and 685T.
Used prior to S/N 11-14193.
Effective S/N 11-14193/11-9607.
Effective S/N 11-19608 and 685T)
EXHAUST VALVE SEAT 30 DEGREE, .005"
INTAKE VALVE OUTER SPRING
INTAKE VALVE INNER SPRING
CYLINDER HEAD FRONT GASKET
CYLINDER HEAD REAR GASKET
ROCKER COVER GASKET
ROCKER COVER NUT WASHER
4062315
1
1
1
4062314
1
4062313
1
1
1
6
4062316
PISTON AND SLEEVE KIT,
Deep top piston.
P/N 4321932 or 4321933.
PISTON AND SLEEVE KIT,
Shallow top piston.
Above kits require use of nozzle
P/N 4321935.
All piston and sleeve kits include sleeve,
sleeve rings, piston, pin, retainers and
ring set.
4061746
4359869
6
4359870
6
4337972
6
4062312
6
4062311
6
6
6
6
6
6
6
6
12
6
6
6
24
1
1
2
6
4359908
PART
6
4354778
927696
4354788
4339017
4322833
4322834
4322835
4322836
4322837
4322848
4322849
4322850
4322851
DESCRIPTION
PISTON AND RING KIT,
Deep top piston.
P/N 4321932 or 4321933.
Shallow top piston - 10000 engine.
Shallow top piston - 6 8 5 T and 11000 engine.
Above kits require use of nozzle
P/N 4321935.
All piston and ring kits include piston, pin,
retainers and ring set.
SLEEVE KIT,
Includes sleeve,o-rings
SLEEVE SEALING O-RING,
Top - Thick
Second - Thin
Bottom - Red
RING SET,
Deep top piston.
RING SET,
Shallow top piston.
PISTON PIN
PISTON PIN RETAINER
CONNECTING ROD (4320801)
ROD BUSHING
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
CONNECTING ROD BEARING KIT,
STANDARD
Above kits include 12 halves each of specific
size rod bearings. Above bearings are nonpiston cooling.
4322838
4322839
4322840
ROD BEARING, .010"
ROD BEARING, .020"
Above bearings used on late 685I engines
with piston cooling.
4036340
4062088
REAR SEAL
Single lip
REAR SEAL
Double lip
QTY
6
6
6
6
6
6
6
6
6
6
12
6
6
12
12
12
12
12
1
1
1
1
12
12
12
6
CRANKSHAFT
4029500
4029556
Phone: 630-443-9500
Fax: 630-443-9505
1
1
1
1
Page 27
01/ 2001
PART
4322887
4322208
4322209
4322210
4322211
4322212
4337687
919347
4061821
DESCRIPTION
Above kit includes gaskets, front and rear
seal and wear sleeve for crankshaft.
Main bearing sets do not include thrust
washers, order separately.
CENTER MAIN THRUST FLANGE,
STANDARD
LOWER THRUST FLANGE DOWEL PIN
Above kit includes four thrust washers
and dowel pins.
QTY
PART
1
4317554
4336263
4300145
4336182
923813
1
1
1
1
1
VALVE LIFTER
PUSH ROD
VALVE LIFTER COVER GASKET
4322280
WATER PUMP
Includes mounting gaskets
PUMP MOUNTING GASKET
WATER PUMP VOLUTE GASKET
Includes 4322303 seal
WATER PUMP IMPELLER SEAL ASSY
WATER PUMP SHAFT,
Straight nose
FRONT BEARING RETAINING RING
Effective S/N 11-27556 up
DRIVE PULLEY FLANGE SEAL
DRIVE PULLEY FLANGE,
No keyway
FLANGE RETAINING NUT 3/4” N.F.
LOCKING NUT
Following items used prior to S/N 11-14220:
IMPELLER ASSEMBLY,
Tapered bore
NUT, IMPELLER RETAINING NUT
WATER PUMP IMPELLER SEAL ASSY
WATER PUMP SHAFT,
Tapered nose
FLANGE KEY
SEALING FLANGE WASHER
THERMOSTAT 180 DEGREE
4
1
4322303
4358788
4044212
4044210
927801
4321697
4359280
910847
917680
4339103
4375686
4507091
4348757
905121
4348825
4354537
4336157
4378031
4025385
4501149
4504409
1
2
1
12
12
2
4346744
4335056
4322283
THERMOSTAT SEAL
WATER OUTLET GASKET
WATER MANIFOLD GASKET
WATER MANIFOLD O-RING
QTY
2
1
1
4
4
FUEL INJECTION GROUP
4
CAMSHAFT
4346100
4320591
4320592
4338299
4336234
4337764
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
1
1
1
917806
917807
4359326
4359327
4359328
4359329
4359330
4359331
4321795
4321706
4321707
4321708
4321709
4321710
4359567
4339559
4339560
4339561
4339562
4339563
NOZZLE GASKET
HOLDER ASSEMBLY DUST SHIELD
FUEL LINE SLEEVE,
10000 Engine
FUEL LINE NUT,
10000 Engine
Above lines for use only on engines with
American Bosch fuel pump.
Above lines on 685T and 11000
S/N 11-26885 and up with Roosa
Master pump.
Above lines on earlier 11000 engines
using Roosa Master pump.
1
1
1
1
1
1
2
Phone: 630-443-9500
Fax: 630-443-9505
6
6
12
6
6
AR
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 28
01/ 2001
PART
DESCRIPTION
PART
DESCRIPTION
6 CYLINDER
BORE: 4-7/16” ( 11 3 MM)
STROKE: 5-9/16” ( 1 4 1 MM)
PISTON DISPLACEMENT 516 CUBIC INCHES (8.5 LITERS)
CRANKSHAFT, MAIN JOURNAL DIAMETER:
3.498-3.499”
CONNECTING ROD: 120-130 FT. LBS.
CONNECTING ROD BUSHING: 1.6277”-1.6282”
(Pressed in rod and finished )
1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
5/ 8 ” BOLT: 180- 1 9 0 FT. LBS .
INTAKE VALVE LASH:
COLD: .020”
HOT: .018”
EXHAUST VALVE LASH:
COLD: .020”
HOT: .018”
NOTE: Physical difference between shallow and deep
top pistons :
Cone on deep top piston is 2-1/4” wide, 1-1/ 4 ” deep.
Shallow top is 3 ” wide , 3 / 4 ” deep .
Phone: 630-443-9500
Fax: 630-443-9505
Page 29
01/ 2001
6000, 7000, 10000, 11000 MK I & MK II
PISTON STYLE
MUST BE MATCHED TO
EXISTING PISTONS
DURING OVERHAUL
TYPE I
DEEP
CHAMBER
CHAMER DEMENSIONS
2 1/2" DIAMETER
1 3/16" DEEP
CAMSHAFT SIDE
TYPE II
SHALLOW
CHAMBER
SHALLOW
CHAMBER
CHAMBER DIMENSIONS
3" DIAMETER
3/4" DEEP
TOP OF PISTON
Phone: 630-443-9500
Fax: 630-443-9505
Page 30
01/ 2001
BUDA 844 TWO VALVE SERIES ENGINES (BASIC PARTS)
PART
DESCRIPTION
QTY
PART
DESCRIPTION
CYLINDER HEAR - CRANKCASE
4377389
4377387
4395803
CYLINDER HEAD GASKET KIT
INTERMEDIATE GASKET KIT
PAN GASKET KIT
4061527
4378357
4396584
SLEEVE
RING SET
4253838
1
1
1
6
12
1
CRANKSHAFT
1
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 31
01/ 2001
16000/21000 (THREE VALVE HEAD) SERIES ENGINES
PART
DESCRIPTION
QTY
DESCRIPTION
PART
4396817
4396997
4395803
4378897
4376486
4390547
4391776
4376545
4376546
4387586
4387584
4376497
4376508
GASKET SET - PAN
INTAKE VALVE
EXHAUST VALVE
INTAKE VALVE GUIDE
EXHAUST VALVE GUIDE
INNER INTAKE VALVE SPRING
OUTER INTAKE VALVE SPRING
INTAKE VALVE SEAT INSERT
EXHAUST VALVE SEAT INSERT
EXHAUST VALVE STEM LOCK
4061527
SLEEVE KIT
1
1
1
12
6
12
6
12
12
12
6
24
12
QTY
FUEL INJECTION
4376484
917806
4377012
4377014
4377015
4377017
NOZZLE HOLDER SLEEVE
RETURN LINES SLEEVE
6
AR
1
1
1
1
4385485
4393426
4385424
4062217
925993
4377673
4378357
4378358
4378359
4378360
4378361
Include sleeve and o-rings
Red
Black
PISTON PIN 1-3/4”
RING SET
PISTON PIN RETAINER
ROD BUSHING
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
6
6
12
6
6
12
6
12
12
12
12
12
CRANKSHAFT
4396172
4036340
4396633
4394036
4366182
919347
CRANKSHAFT GEAR
CRANKSHAFT REAR SEAL,
Single lip
CRANKSHAFT REAR SEAL,
Double lip
Both above seals must use sleeve.
REAR CRANKSHAFT SLEEVE
THRUST FLANGE, STANDARD
THRUST FLANGE PIN
4392183
4665306
4660440
4360955
4665306
4660440
CAMSHAFT GEAR
FRONT & REAR CAMSHAFT BEARING
VALVE LIFTER
FRONT AND REAR CAMSHAFT BEARING
4395770
1
1
1
1
1
4
4
CAMSHAFT
1
2
2
12
2
2
6 CYLINDER
BORE: 5-1/4”
STROKE: 6-1/2”
CRANKSHAFT, ROD JOURNAL DIAMETER: 3.2475-3.2485”
CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.745-3.746”
CON ROD NUT (CASTELLATED TYPE): 160-170 FT. LBS. CON
ROD NUT (NON-CASTELLATED TYPE): 175-185 FT. LBS.
1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
5/ 8 ” BOLT: 180- 1 8 5 FT. LBS .
INTAKE VALVE LASH:
COLD: .018”
HOT: .015”
EXHAUST VALVE LASH:
COLD: .018”
HOT: .015”
Phone: 630-443-9500
Fax: 630-443-9505
Page 32
01/ 2001
16000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES
PART
DESCRIPTION
QTY
PART
1
4062451
1
4396638
1
2
4396648
DESCRIPTION
QTY
4397321
4397322
4397320
4397319
4396997
4396998
4396996
4395803
4385781
4393989
4396792
4254873
4396887
4390677
4396888
4376497
4389294
4389397
4390547
4396560
4386628
4386653
4386625
4391713
4391714
4392053
4392068
6120/6138
16000H/21000H/25000
GASKET - CYLINDER HEAD
One head only.
16000H/21000H/25000
6120/6138
GASKET SET - OIL PUMP AND PAN
GASKET - OIL PAN
GASKET - LOWER OIL PAN
LOWER ROCKER COVER GASKET
UPPER ROCKER COVER GASKET
SEALING ROCKER COVER CAPSCREW
WASHER
INTAKE VALVE 30O
EXHAUST VALVE 30O
Early - 1-5/8” head
EXHAUST VALVE 30O
Late - 1-7/16” head
LOCK, VALVE STEM LOCK
INTAKE AND EXHAUST VALVE
SPRING ASSEMBLY
INTAKE AND EXHAUST VALVE
ROTO COIL ASSEMBLY
INTAKE VALVE GUIDE
EXHAUST VALVE GUIDE
INTAKE VALVE SEAT INSERT 30O,
STANDARD
INTAKE VALVE SEAT INSERT 30O, .005"
EXHAUST VALVE SEAT INSERT 30O,
STANDARD
45 O exhaust seat replaced by 30 deg. seat and
valve on later engines
EXHAUST VALVE SEAT INSERT 30 DEGREE,
STANDARD
Used with 4390677 valve.
EXHAUST VALVE SEAT INSERT 30DEG,.005"
EXHAUST VALVE SEAT INSERT 30 DEGREE,
STANDARD
EXHAUST VALVE SEAT INSERT 30DEG,.005"
1
4061528
1
4393426
1
1
1
2
2
8
4396647
2” Piston pin
2- 1 / 4 ” Piston pin
Above kits include sleeve, sleeve o-rings,
piston, pin, retainers and ring set.
4062447
4390175
4394212
12
12
927700
12
4255943
48
24
4376986
24
4396367
12
12
12
12
12
12
12
4394172
4394221
4394222
4394223
4394224
4396968
4396969
4396970
4396971
4396972
12
ROD BUSHING KIT
2- 1 / 4 ” I .D .
Above bushing kit uses two bushings and
can be used in place of 4394213.
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
Above bearings have oil holes.
ROD BEARING, .010"
ROD BEARING, .020"
ROD BEARING, .030"
ROD BEARING, .040"
Above bearings have slot for piston
cooling. All 6120, 6138.
6
6
6
6
12
6
6
6
6
12
12
6
6
12
12
12
12
12
12
12
12
12
12
CRANKSHAFT
12
PISTON-CONNECTING ROD
4394054
4385485
PISTON KIT,
2” pin hole
PISTON KIT,
2- 1 / 4 ” pin hole
PISTON KIT,
6120 only - 2-1/4” pin hole
Above kits include piston, pin, retainers and
rings.
SLEEVE KIT
Includes sleeve and o-rings.
SLEEVE O RING
Top and second groove( Black)
SLEEVE O RING
Bottom groove( Red )
RING SET
PISTON PIN
2” O .D .
PISTON PIN
2- 1 / 4 ” O .D .
PISTON PIN RETAINER
2"
PISTON PIN RETAINER
2-1/4”
ROD BUSHING
2” I .D .
6
6
4062039
4062040
4062041
Above sets have 3/8” dowel holes and do
not include thrust washers. If old bearings
had 1/4” dowel hole, order 7-4395109
dowels.
Phone: 630-443-9500
Fax: 630-443-9505
1
1
1
Page 33
01/ 2001
PART
4395109
4061825
4061826
4397254
4397255
919347
4396172
905129
905127
DESCRIPTION
LOWER MAIN BEARING DOWEL
THRUST WASHER SET, STANDARD
THRUST WASHER SET, .005"
Above sets include four washers and four
dowel pins.
UPPER AND LOWER THRUST WASHER,
STANDARD
UPPER AND LOWER THRUST WASHER
.005"
THRUST WASHER PIN
CRANKSHAFT GEAR
Above gear not for use on 6120, 6138.
GEAR KEY
5/16”x1-1/4” used with keyway
GEAR KEY
5/16”x1” used with milled slot
QTY
PART
7
1
1
4660440
4
4393373
4
4
1
1
1
TIMING GEAR HOUSING
4062468
4036340
4660492
4395999
4376609
4396000
SEAL, CRANKSHAFT, FRONT
6120/6138
SEAL, CRANKSHAFT, FRONT
16000H/2100H/25000
GASKET, GEAR HOUSING TO BLOCK
16000H/2100H/25000
GASKET, GEAR HOUSING TO BLOCK
6120/6138
GASKET, GEAR HOUSING COVER
16000H/2100H/25000
GASKET, GEAR HOUSING COVER
6120/6138
1
4392183
4360955
4386414
4391849
4388428
4390270
4376538
4516821
4390254
4386413
DESCRIPTION
Oil passage drilled
Used prior to S/N 16-10242, 17-03006,
21-11284, 25-02994
No oil passage
Effective all 6120/6138, S/N 16-10242,
17-03006, 21-11284, 25-02994 up
CAMSHAFT GEAR
VALVE LIFTER
PUSH ROD 20”
PUSH ROD 17”
ROCKER ARM BUSHING
VALVE BRIDGE ASSEMBLY
Includes following three items
INSERT, BRIDGE ASSEMBLY INSERT
ADJUSTING SCREW NUT
VALVE ADJUSTMENT SCREW
BRIDGE GUIDE PIN
QTY
2
2
2
12
12
12
12
12
12
12
12
6
1
INTAKE - EXHAUST MANIFOLD
1
4387697
1
4361551
1
4391707
4397005
1
4391425
INTERMEDIATE AND EXHAUST MANIFOLD
GASKET
TURBO TO MANIFOLD ELBOW GASKET
Early square
TURBO TO MANIFOLD ELBOW GASKET
TURBOCHARGER MOUNTING
GASKET SET
EXHAUST MANIFOLD CONNECTING
SLEEVE
12
1
1
1
2
FLYWHEEL
4396633
4395770
4394036
4336897
4255904
923810
4390432
Single lip
Double lip
SLEEVE, WEAR
HOUSING TO CRANKCASE O-RING
HOUSING TO CRANKCASE O-RING
Camshaft hole
HOUSING DOWEL O-RING
TIMING HOLE COVER GASKET
1
1
1
1
1
2
1
CYLINDER HEAD
4376484
4392051
926672
Press-in type
O-ring type
INJECTION NOZZLE SLEEVE O-RING
6
6
6
4397218
4376398
923935
4361740
4372421
4397220
4397219
4387051
4387605
927801
4255338
4393325
4660677
918182
4253871
CAMSHAFT
4393399
4665306
CAMSHAFT
FRONT AND REAR CAMSHAFT BEARING
1
2
927803
PUMP
Includes mounting gaskets
PUMP MOUNTING GASKET
PUMP BODY TO IDLER SUPPORT GASKET
IDLER SUPPORT GASKET
COVER TO BODY GASKET
WATER PUMP SEAL ASSEMBLY
EXTENSION TO BODY GASKET
REAR WATER PUMP OIL SEAL
REAR BEARING LOCK RING
ROLLER BEARING
Rear
WATER PUMP SHAFT
WATER PUMP SHAFT KEY
WATER PUMP SHAFT NUT,
Front
BALL BEARING,
Front
FRONT BEARING LOCK RING
Phone: 630-443-9500
Fax: 630-443-9505
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 34
01/ 2001
PART
4256022
4389359
4375686
4375694
4386862
4354537
4317554
4376520
4386137
4310257
4395709
925615
DESCRIPTION
FRONT OIL SEAL
All pumps use the above parts except pump
4387607. All pumps can be upgraded by
using 4393325 shaft, 4397220 impeller and
seal kit, and 918182 nut.
PARTS FOR 4387607 WATER PUMP:
IMPELLER
IMPELLER RETAINING NUT
IMPELLER RETAINING PIN
SEAL ASSEMBLY
THERMOSTAT
THERMOSTAT SEAL
BY-PASS TUBE TO COVER GASKET
OUTLET ELBOW TO COVER GASKET1
WATER OUTLET MANIFOLD TO HEAD
WATER INLET MANIFOLD O-RING
QTY
4390085
4390086
4392384
4392385
4392386
4392387
4392388
4392389
MKII Only - Robert Bosch fuel pump
DESCRIPTION
1
1
1
1
1
2
2
1
1
1
12
FUEL INJECTION
MKII Only - American Bosch fuel pump
MKII Only - American Bosch fuel pump
PART
1
6 CYLINDER
BORE: 5-1/4”
STROKE: 6-1/2”
CRANKSHAFT, ROD JOURNAL DIAMETER: 3.3725-3.37”
CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.995-3.996”
MAIN BEARING CAPSCREW TORQUE 5/8” CENTER:
160- 1 7 0 FT. LBS .
MAIN BEARING CAPSCREW TORQUE 7/8” FRONT,
INTERMEDIATE, REAR: 370-380 FT. LBS.
CONNECTING ROD CAP TORQUE: 190-200 FT. LBS.
CYLINDER HEAD CAPSCREW TORQUE:
5/ 8 ” BOLT: 180- 1 8 5 FT. LBS .
3/ 4 ” W /STRAIGHT SHANK 260-275 FT. LBS.
3/ 4 ” W /REDUCED SHANK 385-400 FT. LBS.
INTAKE VALVE LASH:
COLD: .018”
HOT: .015”
EXHAUST VALVE LASH:
COLD: .023”
HOT: .020”
1
1
1
1
1
1
1
note: external lines listed only.
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 35
01/ 2001
PART
DESCRIPTION
QTY
PART
DESCRIPTION
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 36
01/ 2001
"OLD STYLE" ALLIS-CHALMERS HOLDER
2200-3500/6000-11000 ENGINES
7
12
8
9
1
2
REF
PART
1
2
3
4
5
6
4396054
4511243
74378033
74517266
4380652
74025148
6
74380656
7
8
9
10
74359368
See
Application
Guide
4025146
10
74380662
11
4025150
11
4378031
3
4
2
5
DESCRIPTION
10
11
6
QTY
CAP NUT
CAP NUT GASKET
ADJUSTING SCREW
LOCKING NUT
SPRING
SPINDLE ROD
2200-3500 Engines
SPINDLE ROD
6000-11000 Engines
NOZZLE HOLDER BODY
Not serviced separately
DOWEL PIN
NOZZLE ASSEMBLY
1
2
1
1
1
1
NOZZLE RETAINING NUT
2200-3500 Engines
6000-1100 Engines
NOZZLE GASKET
2200-3500 Engines
NOZZLE GASKET
6000-11000 Engines
1
REF
12
PART
4025385
DESCRIPTION
DUST SHIELD
1
1
2
1
1
1
1
Phone: 630-443-9500
Fax: 630-443-9505
QTY
2
Page 37
01/ 2001
"NEW STYLE" ALLIS-CHALMERS HOLDER
2200-3500/2900MKII/6000-11000 ENGINES
6
7
12
8
10
1
2
REF
PART
1
2
3
4
5
4023570
74517266
4023571
4380652
74025148
5
74380656
6
7
930506
8
9
74359368
4025146
9
4024011
9
74380662
10
11
3
4
DESCRIPTION
See
Application
Guide
4025150
9
11
5
QTY
PRESSURE ADJUSTING SCREW
LOCK NUT
PRESSURE ADJ. SPRING WASHER
PRESSURE ADJUSTING SPRING
SPINDLE ROD
2200-3500/2900 MKII Engines
SPINDLE ROD
6000-11000 Engines
O RING
NOZZLE HOLDER BODY
DOWEL PIN
2200-3500 Engines
2900 MKII Engines
6000-11000 Engines
NOZZLE ASSEMBLY
1
1
1
1
1
NOZZLE GASKET
2200-3500 Engines
1
1
1
2
1
REF
PART
11
4378031
12
4025385
12
4024010
-
4060859
-
4007968
DESCRIPTION
NOZZLE GASKET
6000-11000 Engines
The 2900 MKII eng and 5455B/605
tractors do not use a nozzle gasket .
DUST SHIELD
2200-3500/6000-11000 Engines
DUST SHIELD
2900 MKII Engines
HOLDER ASSEMBLY - LESS NOZZLE
2200-3500 Engines
2900 MKII Engines
1
1
1
Phone: 630-443-9500
Fax: 630-443-9505
QTY
1
2
1
1
1
Page 38
01/ 2001
ALLIS-CHALMERS HOLDER
16000-25000 ENGINES
1
2
3
2
4
5
6
7
8
9
10
REF
PART
DESCRIPTION
1
2
3
4
5
6
7
4396054
4511243
74517266
74378033
4380652
74391240
8
9
74396702
74392057
10
11
-
74390619
4378031
74062106
-
74396705
CAP NUT
CAP NUT GASKET
LOCKING NUT
ADJUSTING SCREW
SPRING
SPINDLE ROD
NOZZLE BODY HOLDER
NOZZLE ASSEMBLY
WITH HEAT SHIELD
NOZZLE GASKET
16000 Engine
25000 Engine
QTY
REF
PART
DESCRIPTION
1
2
1
1
1
1
1
1
1
1
1
1
1
Phone: 630-443-9500
Fax: 630-443-9505
11
QTY
Page 39
01/ 2001
ALLIS-CHALMERS HOLDER
D175/D262 ENGINES
2
REF
3
PART
2
4
5
DESCRIPTION
8
QTY
REF
PART
DESCRIPTION
NOZZLE HOLDER ASSY 4511200
2
4511243
CAP NUT GASKET
2
74517266
4380652
ADJUSTING SCREW
SPINDLE ROD SPRING
1
1
8
4050032
NOZZLE ASSEMBLY
1
10
4511204
NOZZLE GASKET
1
3,4
5
NOZZLE HOLDER ASSY 4516394
2
4511243
CAP NUT GASKET
2
74517266
4380652
ADJUSTING SCREW
SPINDLE ROD SPRING
1
1
8
4516393
NOZZLE ASSEMBLY
1
10
4511204
NOZZLE GASKET
1
3,4
5
Phone: 630-443-9500
Fax: 630-443-9505
10
QTY
Page 40
01/ 2001
AMBAC BAR STOCK STYLE HOLDER
433/649/670 ENGINES
6
5
4
3
2
1
2
REF
PART
1
2
2
3
4025150
74062808
74063244
See
Application
Guide
74062807
74062806
74062805
4
5
6
DESCRIPTION
QTY
GASKET
RETAINING NUT, HEAT SHIELD
RETAINING NUT, TAPERED
NOZZLE ASSEMBLY
1
1
1
1
SPACER ASSEMBLY
SPRING SEAT
SPRING
1
1
1
REF
PART
DESCRIPTION
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 41
01/ 2001
This Page Left Blank
REF
PART
DESCRIPTION
QTY
REF
PART
DESCRIPTION
Phone: 630-443-9500
Fax: 630-443-9505
QTY
Page 42
01/ 2001
APPLICATION GUIDE
See Page 51 For Application Guide Notes
APPLICATION AND ENGINE
HOLDER
ASSY
NOZZLE HOLDER NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
TORQUE
RET CAP
NUT NUT
D15 TRACTOR
D175 ENGINE
PRIOR TO ENG S/N D05033
EFF ENG S/N D05033 UP
-
4050032
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
D17 WHEEL TRACTOR
D262 ENGINE
PRIOR S/N D01680
S/N D01680 UP
-
4050032
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
D19 WHEEL TRACTOR
D262 ENGINE
PRIOR S/N D01499
EFF S/N D01499 UP
-
4050032
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
74022904
74035507
74035507
4036044
4060859 (A)
4060859 (A)
4060859 (A)
4025150
4025150
4025150
4025385
4025385
4025385
2825±25
2825±25
3125±25
50
50
50
70
70
70
160, 170, 175 TRACTOR
CAV FUEL SYSTEM
180, 185 TRACTOR
2800 ENGINE
PRIOR S/N 15561
S/N 15561 UP
6850120
4007218 4060859 (A) 4025150
4025385
USE AMBAC STYLE HOLDER AND NOZZLE ASSEMBLY
2825±25
50
70
D21 TRACTOR
3400 ENGINE
3400 MKII ENGINE
3500 ENGINE
190, 190 XT, 1 9 0 XT III TRACTOR
2800 ENGINE
2800 MKII ENGINE
2900 ENGINE
6850120
4007218
74022904
200 TRACTOR
2900 ENGINE
210, 220 TRACTOR
3500 ENGINE
4036044
4060859 (A)
4007968
4060859 (A)
4025150
4025150
4025385
4024010
4025385
2825±25
3475±25
3125±25
50
50
50
70
50
70
74022904
4036044
4060859 (A)
4025150
4025385
3125±25
50
70
74027883
4035508
4060859 (A)
4025150
4025385
3125±25
50
70
440 TRACTOR
CUMMINS ENGINE
5040, 5045 TRACTOR
CAV FUEL SYSTEM
5050, 6040 TRACTOR
FIAT ENGINE
6060, 6070, 6080 TRACTOR
433/2200 ENGINE
7000 TRACTOR
649I ENGINE
PRIOR S/N 2556
S/N 2556 UP
4063575
4063266
4063245
4063329
(B )
(B )
4009035
4009035
4009040
4009040
3975±75
3950±60
30-35
30-35
-
-
4007224
4007968
(B )
-
4024010
3675±25
50
50
Phone: 630-443-9500
Fax: 630-443-9505
Page
43
01/ 2001
APPLICATION GUIDE
TORQUE
RET CAP
NUT NUT
HOLDER
ASSY
NOZZLE HOLDER
NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
4063575
4063266
4007225
4063245
4063329
4007968
(B )
(B )
4009035
4009035
4024010
4009040
4009040
4025±25
3975±75
3950±60
50
30-35
30-35
50
-
4063575
4063266
4007225
4063245
4063329
4007968
(B )
(B )
4009035
4009035
4024010
4009040
4009040
4025±25
3975±75
3950±60
50
30-35
30-35
50
-
7030, 7040, 7050 TRACTOR
3500/3700 ENGINES
74022904
4036044
4060859 (A)
4025150
4025385
3125±25
50
70
7045 TRACTOR
670T ENGINE
PRIOR S/N 3732
S/N 3732 UP
74022904
74037148
4036044
74036653
4060859 (A)
(B )
4025150
4025150
4025385
4009040
3125±25
3950±50
50
30-35
70
-
7050 TRACTOR
3700 ENGINE
PRIOR S/N 3D-53558
S/N 3D-53558 UP
74027883
74037148
4035508
74036653
4060859 (A)
(B )
4025150
4025150
4025385
4009040
3125±25
3950±50
50
30-35
70
-
7060 TRACTOR
3700 ENGINE
-
4036044
4060859 (A)
4025150
4025385
3825±25
60
60
7080 TRACTOR
3750 ENGINE
PRIOR S/N 3718
S/N 3718 UP
-
74035509
74036651
4060859 (A)
(B )
4025150
4025150
4025385
4009040
3825±25
4275±75
50
30-35
50
-
4063575
4063266
4063245
4063329
(B )
(B )
4009035
4009035
4009040
4009040
3975±75
3950±60
30-35
30-35
-
-
74036651
(B )
4025150
4009040
4275±75
30-35
-
74391957
74396702
(B )
4378031
-
4125±25
75
50
A, R COMBINE
D262 ENGINE
PRIOR S/N 122396
-
4050032
-
4511204
-
2175±25
70
70
A COMBINE
D262 ENGINE
S/N D01681 UP
-
4516393
-
4511204
-
2175±25
70
70
C, CII COMBINE
D262 ENGINE
PRIOR ENG S/N D01499
EFF ENG S/N D01499 UP
-
4050032
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
7010 TRACTOR
649T ENGINE
PRIOR S/N 2556
S/N 2556 UP
7020 WHEEL TRACTOR
649I ENGINE
PRIOR S/N 4392
S/N 4392 UP
8010 WHEEL TRACTOR
649T ENGINE
8030, 8050, 8070, 4 W 2 2 0 WHEEL TRACTOR
670I / 6 7 0 T ENGINES
4 W305 WHEEL TRACTOR
6120 ENGINE
Phone: 630-443-9500
Fax: 630-443-9505
Page 44
01/ 2001
APPLICATION GUIDE
HOLDER
ASSY
NOZZLE HOLDER
E COMBINE
GASOLINE MODEL
EIII COMBINE
GASOLINE MODEL
F COMBINE
2800 ENGINE
FII COMBINE
2800 ENGINE
PRIOR S/N 48201
S/N 48201 UP
FIII COMBINE
2800 ENGINE
S/N 49601 UP
G COMBINE
2900 ENGINE
PRIOR S/N 17001
S/N 17001 UP
KII COMBINE
2200 ENGINE
PRIOR S/N 25201
S/N 25201 UP
LII COMBINE
TRACTOR S/N 13001-15500
670T ENGINE PRIOR S/N 70-11322 (C)
670T ENGINE S/N 70-11322 UP (C)
LIII COMBINE
TRACTOR S/N 28001
649I /T ENGINE TYPE “E”
649I /T ENGINE TYPE “K”
670T ENGINE
M COMBINE
2900MKII ENGINE
PRIOR TRACTOR S/N 15400
MKI 120 H.P. W/ROOSA
M II 130 H.P.
DUST
SHIELD
OPENING
PRESSURE
TORQUE
RET CAP
NUT NUT
-
4007218
4060859
4025150
4025385
3475±25
50
50
4063575
4063266
4007218
4063245
4063329
4060859
(B )
(B )
4025150
4009035
4009035
4025385
4009040
4009040
3475±25
3975±25
3950±25
50
30-35
30-35
50
-
4063575
4063266
4063245
4063329
(B )
(B )
4009035
4009035
4009040
4009040
3975±25
3950±25
30-35
30-35
-
74022904
-
4036044
4036044
4060859 (A)
4060859 (A)
4025150
4025150
4025385
4025385
3125±25
3425±25
50
60
70
60
4007968
(B )
(B )
4009035
4009035
4024010
4009040
4009040
3425±25
3975±25
3950±25
50
30-35
30-35
50
-
4007224
4036044
4007968
4060859 (A)
4025150
4024010
4025385
3425±25
3125±25
50
50
50
70
74037148
4007225
4036044
74036653
4007968
4060859 (A)
(B )
4025150
4025150
4024010
4025385
4009040
3425±25
3850±25
3950±25
50
50
30-35
50
50
-
-
74063350
74063350
74036651
(B )
(B )
(B )
4025150
4009040
4009040
4009040
3950±25
3950±25
4275±25
30-35
30-35
30-35
-
74022904
-
4036044
4007224
4060859 (A)
4007968
4025150
-
4024010
4024010
3125±25
3425±25
50
50
70
50
GASOLINE MODEL
4007968
4007224
4063575
4063245
4063266
4063329
L COMBINE
2900 ENGINE
PRIOR ENG S/N 13000 W/D2900
W/158 H.P. D3500 “ROOSA”
NOZZLE
GASKET
74022904
-
Phone: 630-443-9500
Fax: 630-443-9505
Page
45
01/ 2001
APPLICATION GUIDE
MII COMBINE
2900 ENGINE
TRACTOR S/N 15401-18400
TRACTOR S/N 22101-23801
HOLDER
ASSY
NOZZLE HOLDER
NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
TORQUE
RET CAP
NUT NUT
4063266
4063575
4007225
74035509
4063329
4063245
4007968
4060859 (A)
(B )
(B )
4025150
4009035
4009035
4024010
4024010
4009040
4009040
3425±25
3825±25
3950±60
3975±75
50
50
30-35
30-35
50
50
-
74022904
74037148
-
4036044
74036653
74036651
4060859 (A)
(B )
(B )
4025150
4025150
4025150
4025385
4009040
4009040
3125±25
3950±25
4275±75
50
30-35
30-35
70
-
-
74036651
(B )
4025150
4009040
4275±75
30-35
-
74322412
74322412
74322412
74322227
74322227
74322227
(B )
(B )
(B )
4378031
4378031
4378031
74322607
74322607
4025385
3850±25
3850±25
3850±25
30-35
30-35
30-35
-
HD3 CRAWLER
D175 ENGINE
PRIOR S/N D05033
S/N D05034 UP
-
4050032
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
HD4 CRAWLER
433/2200 ENGINE
-
4007218
4060859 (A)
4025150
4025385
2825±25
50
70
HD6 CRAWLER
344/516 ENGINE
PRIOR S/N 13322
74346227
74050594
-
4511204
4025385
2825±25
50
60
HD6G CRAWLER
344/ 5 1 6 ENGINE PRIOR S/N 13322
6000/ 7 0 0 0 ENGINE S/N 6-15383 UP
74346227
-
4050594
74321933
-
4511204
4378031
4025385
4025385
2825±25
3825±25
50
50
60
70
HD6A, AG, B, E, EP CRAWLER
6000 ENGINE
PRIOR S/N 6-15383
-
74321933
-
4378031
4025385
3825±25
50
70
HD7G CRAWLER
6000/7000 ENGINE
PRIOR S/N 7-15384
S/N 7- 1 5 384 UP
-
74321933
74321933
-
4378031
4378031
4025385
4025385
3825±25
3825±25
50
50
70
70
74027883
74027883
4035508
4035508
4035508
4060859 (A)
4060859 (A)
4060859 (A)
4025150
4025150
4025150
4025385
4025385
4025385
3125±25
3125±25
3125±25
50
50
50
70
50
70
N V COMBINE
670 ENGINE
PRIOR S/N 70-11332
S/N 70-11332 UP
COMBINE S/N 6101 UP
N VI COMBINE
670 ENGINE
N VII COMBINE
685I ENGINE
TRACTOR S/N 4501 UP
PRIOR S/N 85-02441
HD7G-B CRAWLER
3500 ENGINE
PRIOR S/N 3D-15949
S/N 3D-15949-3D-18869
S/N 3D-18870 UP
Phone: 630-443-9500
Fax: 630-443-9505
Page 46
01/ 2001
APPLICATION GUIDE
TORQUE
RET CAP
NUT NUT
HOLDER
ASSY
NOZZLE
HOLDER
NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
74346227
-
4050594
74321933
-
4511204
4378031
4025385
4025385
2850±50
2825±25
50
50
60
70
D11G. GC CRAWLER
10000 ENGINE
S/N 10- 7 107 UP
-
74321933
-
4378031
4025385
3825±25
50
70
HD11EP CRAWLER
685T/10000/11000
PRIOR S/N 12201
S/N 12201 UP
-
74321933
74321932
-
4378031
4378031
4025385
4025385
2825±25
2825±25
50
50
70
70
HD11E, ES, AG CRAWLER
10000/11000 ENGINES
S/N 12201 UP
-
74321932
-
4378031
4025385
2825±25
50
70
HD11B CRAWLER
11000 ENGINE
PRIOR S/N 11-18999
S/N 11-18882-18934
S/N 11-18999-20378
S/N 11-20378 UP
-
74321932
74321933
74321933
74321935
-
4378031
4378031
4378031
4378031
4025385
4025385
4025385
4025385
3825±25
3825±25
3825±25
3825±25
50
50
50
50
70
70
70
70
-
74321932
-
4378031
4025385
3825±25
50
70
-
74321933
-
4378031
4025385
3825±25
50
70
HD16 CRAWLER
844 ENGINE
-
74321935
-
4378031
-
3825±25
50
70
HD16GC CRAWLER
16000 ENGINE
-
74378021
-
4378031
-
2825±25
70
70
HD16D, DC, DP CRAWLER
16000/21000/25000/6120/6138 ENGINE
PRIOR S/N 16-05069
S/N 16-05069-08963
S/N 16-08964-19862
S/N 16- 0 9 8 6 3 UP (D )
74390625
74391957
74392121
74396702
74396702
74396702
74396705
4378031
4378031
4378031
4378031
-
2825±25
3825±25
4125±25
4125±25
70
70
75
75
70
70
75
75
HD16B CRAWLER
16000/21000/25000/6120/6138 ENGINE (D)
74392121
74396702
74396705
4378031
-
4125±25
75
75
-
4050594
-
4511204
-
2150±50
50
60
HD11B, E, EC, ES, S, F, FC , CRAWLER
344/ 5 1 6 ENGINE S/N 101-6427
10000/11000 ENGINE S/N 6428-12201
HD 12G CRAWLER
685T/10000/11000 ENGINE S/N 43C1001
and up
HD12GB CRAWLER
685T/10000/11000 ENGINE
HD21A, F CRAWLER
16000/21000/25000 ENGINES
Phone: 630-443-9500
Fax: 630-443-9505
Page
47
01/ 2001
APPLICATION GUIDE
TORQUE
RET CAP
NUT NUT
HOLDER
ASSY
NOZZLE
HOLDER
NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
HD21G CRAWLER
16000/21000/25000 ENGINES
TRACTOR S/N 11001-12801
PRIOR S/N 21-3380
S/N 21-3814-3833
-
-
-
4378031
4378031
4378031
-
2825±25
2825±25
2825±25
70
70
70
70
70
70
HD21A CRAWLER
16000/21000/25000 ENGINES
S/N 12801 UP (D)
74390625
74396702
-
4378031
-
3825±25
70
70
HD21P CRAWLER
16000/21000/25000/6120/6138
S/N 12904-14605
S/N 14606-16000 (D)
74390625
74391957
74396702
74396702
-
4378031
4378031
-
3825±25
4125±25
70
75
70
75
HD21B CRAWLER
16000/21000/25000/6120/6138
S/N 16005 UP (D)
74392121
74396702
74396705
4378031
-
4125±25
75
75
HD21C CRAWLER
25000 ENGINE
S/N 71A21001 UP
74392121
74396702
74396705
4378031
-
4125±25
75
75
TL12D LOADER
D262 ENGINE
LOADER S/N 2003 UP
PRIOR S/N 122405
S/N 122405 UP
-
4050032
4050032
4516393
-
4511204
4511204
4511204
-
2175±25
2175±25
2175±25
70
70
70
70
70
70
TL14D LOADER
D262 ENGINE LOADER S/N 1525 UP
-
74321933
-
4378031
4025385
3825±25
50
70
TL16D LOADER
6000/ 7 0 0 0 ENGINE LOADER S/N 1801 UP
-
74321933
-
4378031
4025385
3825±25
50
70
74346227
74346227
-
74050594
74050594
74050594
74321933
74321933
-
4511204
4511204
4511204
4378031
4378031
4025385
4025385
4025385
4025385
4025385
2150±50
2150±50
2150±50
3825±25
3825±25
50
50
50
50
50
60
60
60
70
70
-
74321933
74321933
-
4378031
4378031
4025385
4025385
3825±25
3825±25
50
50
70
70
74390625
74396702
-
4378031
-
3825±25
70
70
-
4007218
4007218
4060859
4060859
4025150
4025150
4025385
4025385
3475±25
3475±25
50
50
50
50
TL20D LOADER
516 ENGINE
LOADER S/N 536 UP
PRIOR S/N 108983
S/N 108983-116788
S/N 116789-118346
S/N 118347 UP
TL30D LOADER
685T/10000/11000 ENGINE
PRIOR S/N 118347
S/N 118347 UP
TL40D LOADER
16000/21000/25000/6120/6138 ENGINE
345 LOADER
2800 ENGINE
PRIOR S/N 3D-99234
S/N 3D-99234 UP
Phone: 630-443-9500
Fax: 630-443-9505
Page 48
01/ 2001
APPLICATION GUIDE
TORQUE
RET CAP
NUT NUT
GASKET
DUST
SHIELD
OPENING
PRESSURE
74022904
74022904
-
4036044
4036044
4036044
4060859 (A)
4060859 (A)
4060859 (A)
4025150
4025150
4025150
4025385
4025385
4025385
3125±25
3125±25
3125±25
50
50
60
70
70
60
-
4007224
4007224
4007225
4007968
4007968
4007968
-
4024010
4024010
4024010
3475±25
3475±25
3475±25
50
50
50
50
50
50
645 WHEEL LOADER
3400/3500/3500MKII/3700/670 ENGINE
PRIOR S/N 3D-10184
S/N 3D-10184 UP
74027883
4036044
4035508
4060859
4060859 (A)
4025150
4025150
4025385
4025385
3125±25
3125±25
60
50
60
70
645B WHEEL LOADER
3400/3500/3500MKII/3700/670 ENGINE
S/N 11Y03501 UP
S/N 16L03501 UP
-
74035509
74035509
4060859
4060859
4025150
4025150
4025385
4025385
3825±25
3825±25
50
50
50
50
745, 745 H LOADER
685T/10000/11000 ENGINE
PRIOR S/N 11-12871
S/N 11-12871-18335
S/N 11-18336-18779
S/N 11-18780-20377
S/N 11-20378 UP
-
74321932
74321932
74321933
74321932
74321935
-
4378031
4378031
4378031
4378031
4378031
4025385
4025385
4025385
4025385
4025385
2850±50
3825±25
3825±25
3825±25
3825±25
50
50
50
50
50
70
70
70
70
70
745B, 7 45HB LOADER
685T/10000/11000 ENGINE
S/N 72C02901 UP
S/N 62Y02901 UP
S/N 94A02901 UP
-
74321935
74321935
74321935
-
4378031
4378031
4378031
4025385
4025385
4025385
3825±25
3825±25
3825±25
50
50
50
70
70
70
745C LOADER
685T/10000/11000 ENGINE
S/N 64M03651 UP
S/N 22Y03651 UP
-
74321935
74321935
-
4378031
4378031
4025385
4025385
3825±25
3825±25
50
50
70
70
4378031
4378031
-
4125±25
4125±25
75
75
75
75
545, 545 H LOADER
2900 ENGINE
PRIOR TO SERIES B
PRIOR S/N 2D-53675
S/N 2D-53675 UP
545B, 605B LOADER
2900 MKII ENGINE PRIOR S/N 2D-83104
2900 MKII ENGINE S/N 2D-83104 UP
649T ENGINE
945, 945 B LOADER
16000/21000/25000/6120/6138 ENGINE
PRIOR S/N 25-06564
S/N 25-06565 UP
HOLDER
ASSY
74392121
74392121
-
74396702 74396705
74396702
74396705
ACC 60, 70 FORKLIFT
D262 ENGINE
-
4516393
-
4511204
-
2175±25
70
70
ACC 80, 100CD FORKLIFT
D262 ENGINE
-
4516393
-
4511204
-
2175±25
70
70
Phone: 630-443-9500
Fax: 630-443-9505
Page
49
01/ 2001
APPLICATION GUIDE
HOLDER
ASSY
GASKET
DUST
SHIELD
OPENING
PRESSURE
TORQUE
RET CAP
NUT NUT
DD GRADER
D262 ENGINE
PRIOR S/N 98590
EFF ENG S/N 98590 UP
EFF ENG S/N 2573 UP
-
4050032
4050032
4516393
-
4511204
4511204
4511204
-
2150±25
2175±25
2175±25
70
70
70
70
70
70
65 GRADER
D262 ENGINE
S/N 24A00201 UP
S/N 56Y02201 UP
-
4516393
4516393
-
4511204
4511204
-
2175±25
2175±25
70
70
70
70
M100, M100B GRADER
685T/10000/11000 ENGINE
PRIOR GRADER S/N 1209
GRADER S/N 1209 UP
S/N 67S05001-06588
S/N 67S06589 UP
-
74321933
74321932
74321932
74321933
-
4378031
4378031
4378031
4378031
4025385
4025385
4025385
4025385
2825±25
2825±25
2825±25
2825±25
50
50
50
50
70
70
70
70
-
74321935
-
4378031
4025385
3825±25
50
70
M150C, 200C GRADER
685T/10000/11000 ENGINE
S/N 99C01001 UP
S/N 90M01001 UP
-
74321935
74321935
-
4378031
4378031
4025385
4025385
3825±25
3825±25
50
50
70
70
260 SCRAPER
16000 ENGINE
15000 ENGINE
-
74378021
-
-
4378031
4378031
-
2825±25
2825±25
70
70
70
70
260 A, AE SCRAPER
19000/25000 ENGINES
SCRAPER S/N 8001-9000
S/N 59L06001 UP
PRIOR S/N 21-10115
S/N 21- 1 0 11 5 UP (D)
74391957
74391957
74391957
74392121
74396702
74396702
74396702
74396702
74396705
4378031
4378031
4378031
4378031
-
4125±25
4125±25
4125±25
4125±25
75
75
75
75
75
75
75
75
260B SCRAPER
6138I/ 2 5 0 00 MKII ENGINES
S/N 29M00101 UP
74392121
74396702
74396705
4378031
-
4125±25
75
75
260E SCRAPER
19000 ENGINES
PRIOR S/N 19-01765
S/N 19-01765-01868
S/N 19- 0 1 8 6 9 UP (D )
74391957
74396702
74396702
74396702
-
4378031
4378031
4378031
-
3825±25
3825±25
4125±25
70
70
75
70
70
75
MD100C GRADER
685T/10000/11000 ENGINE
ENGINE S/N 27Y08001 UP
Phone: 630-443-9500
Fax: 630-443-9505
Page 50
01/ 2001
APPLICATION GUIDE
TORQUE
RET CAP
NUT NUT
HOLDER
ASSY
NOZZLE
HOLDER
NOZZLE
GASKET
DUST
SHIELD
OPENING
PRESSURE
261B SCRAPER
6138I/ 2 5 0 00 MKII ENGINES
74392121
74396702
74396701
4378031
-
4125±25
75
75
262B SCRAPER
685T/ 11000 MKII ENGINES
74392121
74396702
74396701
4378031
-
4125±25
75
75
263B SCRAPER
685T/ 11000 MKII ENGINES
REAR ENGINE - ALL
74392121
-
74396702
74321935
74396701
4378031
4378031
-
4125±25
3825±25
75
50
75
70
TS300 SCRAPER
844 BUDA ENGINE
PRIOR S/N 39965
S/N 39965 UP
-
74050594
74050594
-
4511204
4511204
4025385
4025385
2150±25
2150±25
50
50
60
60
TS360 SCRAPER
844 BUDA ENGINE
PRIOR SCRAPER S/N 2001
SCRAPER S/N 2001 UP
-
74050594
-
-
4511204
4378031
4025385
4025385
2150±25
2825±25
50
70
60
70
460 SCRAPER
25000 ENGINE
PRIOR SCRAPER S/N 4300
74390625
74396702
-
4378031
-
3825±25
70
70
460B SCRAPER
25000 ENGINE
PRIOR SCRAPER S/N 4300-5000
PRIOR S/N 25-01978
S/N 25- 0 1 9 7 9 UP (D )
74390625
74390625
74391957
74396702
74396702
74396702
-
4378031
4378031
4378031
-
3825±25
3825±25
4125±25
70
70
75
70
70
75
840B LOADER
2800 ENGINE
-
4007218
4060859
4025150
4025385
2825±25
50
70
940 LOADER
2900 ENGINE
-
4007224
4007968
4025150
4024010
3825±25
50
50
Phone: 630-443-9500
Fax: 630-443-9505
Page
51
01/ 2001
NOTES TO APPLICATION GUIDE
HOLDER
ASSY
GASKET
DUST
SHIELD
OPENING
PRESSURE
TORQUE
RET CAP
NUT NUT
(a) This is a late style holder with a one piece top nut and o-ring seal. This requires an adapter, part
number 4023572, and a gasket, part number 4023573, to bring its height even with the return line.
(B) Robert Bosch and AMBAC bar stock style holder assembly.
(C) Below 200 B.H.P.
(D) Long-sac versus short-sac as used in 16000H, 17000, 21000 MKII and 25000 MKII engines. Some
engines originally used holder asembly 74392304, which was a "long-sac type" and is discontinued.
Remove the 74392576 insert from the head and use the 74396702 nozzle. The above change was effective
with the following engine serial numbers:
16-10155 plus 16-09919 through 16-09943
17-01009
19-02158
21-10854 plus 21-10581 through 21-10585
25-02871
Use 74062106 holder for short-sac applications. Use 74396705 for long-sac applications.
Phone: 630-443-9500
Fax: 630-443-9505
CONTACT
ILLINI FOR YOUR
ENGINE PARTS
NEEDS
630-443-9500
Printed hard copy book version = part no. ILLININO1
CD-ROM pdf file book version = part no. ILLININO2
Use Acobrat Reader to view & / or printed this file.
Acrobat Reader can be download free from the internet, or
can be purchased from most computer/software stores.
Phone: 630-443-9500
Fax: 630-443-9505

ILLINI Replacement Engine and Fuel Injection Parts for Allis

Transcription

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