1 stage ball valve
Transcription
1 stage ball valve
Contents Page Description - References 2-3 Seal Gas Booster SGB20 pneumatic drive 44 Seal Gas Booster SGB20-EL electric drive 8 Seal Gas Booster SGB20-2C double cylinder high flow pneumatic drive 12 Seal Gas Booster SGB20-PN/PR gland packing pneumatic drive 16 Short instructions: installation - start up - shutdown 20 1 Seal Gas Booster The magnetic booster is used to ensure seal gas flow to centrifugal compressor start-up or when compressor is in pressurized shutdown. The booster is realized as a seal-less reciprocating compressor driven by a pneumatic motor. The pneumatic motor move the driving leverism jointly with a Taurus shape permament high efficiency magnet. The piston of the reciprocating compressor is dragged by the external magnetic field without any mechanical link. In this way the booster has a completely sealed construction without the need of any seal system. Booster assembly shall be suitable for horizonthal or vertical mounting. Vertical mounting anyhow will be realized maintaining horizonthal movement of the booster piston. 3 STAGES BALL VALVE 1 STAGE BALL VALVE Some references APPLICABLE STANDARDS The applicable codes and standards are: - European Directive No. 97/23/EC (PED) - European Directive No. 94/9/EC (ATEX) - ASME VIII Div. 1 - ANSI B16.34 - NACE MR01.75 As an option can be added a 1-stages or a 3-stages ball valve whose function is to open/close the seal gas inlet to the booster and the two seal gas outlets to centrifugal compressor. 2 Vetco Aibel x Statoil - North Sea - Visund Platform - Norway Totalfinaelf - Akpo - Nigeria Adgas - Oag Project - Feed Gas Compressor - Das Island (Uae) Eni Petrobel - El Gamil Ph.Ii - Egypt Saipem - Webster & Stoner - Algeria Petrofac x Adco - Asab Cds - Uae Jacobs - Germany Chevron Australia Pty Ltd., Gorgon Lng, Barrow Island, Australia Abb For Sonatrach, Haoud Berkaoui - Algeria Apache North Sea Ltd., Forties Alpha Satellite Platform Project, Offshore North Sea Sonatrach / Bp / Statoil - In Amenas - Algeria Total E&P Uk - Laggan Tormore Project - Shetland Gas Plant - Shetland Isles - United Kingdom Foster Wheeler - So.Na.Ra. - Limbe - Cameroun Samsung Engineering Co.Ltd. For Gasco - Gasco Pure Case Unit 394 Onshore Gas Development Ph.Iii - Habshan - Uae Worley Parson For Exxonmobil Canada Properties - Hebron Topside - Offshore Newfoundland And Labrador - Canada Petrobras - Cessao Onerosa - Fpso - Brazil Carigali Hess Operating Company Sdn Bhd - Cakerawala Compression Platform (Ckx) Booster Compression Project - Malaysia / Thailand Joint Development Area 3 974 90 Housing 1 2 Cylinder 1 3 Head 2 4 Stud 12 5 Nuts 12 6 IN/Out flanges 2 7 Magnetic piston assembly 1 8 - - 11 - - 12 - - 13 Pneumatic cylinder 2 14 Lifting eye 2 15 - - 16 - - 17 Air filter with gauge 1 18 - - 19 - - 20 - - 21 - - 22 - - 23 - - 24 Pneumatic distributor 1 25 - - 26 Self-aligning joint 2 350 5 3 13 300 524 2 180 B AIRMAN SUPPLY 4+9 Bar Conn. ø 1/2” NPT-F 3 NO 4 THROUGH HOLES ø 20 FOR BOOSTER INSTALLATION FLUID OUTLET 17 80 383,5 1 A B * * AIR VENTSNUBBER INLET (to be connected by GE/NP) Mod. SS-4SA-E/A 1/4” NPT-F Air pressure 0,2+0,8 Bar 590,5 LUBRICATED AIR DISCHARGE CONN. 1/2” NPT-F TO TANK RECOVERY AIR VENTILATION OUT * Dimension according to flange type Functional diagram Air + oil exhaust OPTIONAL 6 M 26 24 13 D B B C H Snubber element 1/4” NPT-F 2 - - 14 92 4 - 14 5 13 9 10 6 7 LIFTING EYE BOLTS 780 1 4 820 Q.ty FLUID INLET 3/2 SOLENOID VALVE 350 Description 262 Pos. ø 30 SGB20 of the Booster A 310 149 Connector for earning bosses No 1 Threaded hole ø M14x2 Air Exhaust lubricating oil recovery SERIES 15 448,5 164 SGB20 pneumatic drive Identification 110 325 340 Seal Gas Booster Disassembly min. 300 Air vent exhaust D O E A 2 L 1 3 O Electric supply 24 Vdc G F P N Air main supply 4 A B C D E F G H I L M N O P Air filter reducer with gauge - 1/4” NPT-F D.A. pneumatic cylinder 5/2 pneumatic distributor Flow regulator Manifold Air inlet 3/2 solenoid valve 1/2” - 24 Vdc Booster housing Air vent snubber element - conn. 1/4” NPT-F Air inlet pneumatic switch Oil recovery tank Lubricator conn. 3/8” Air exhaust 1/4” Air exhaust 1/2” Connection and location of lubricator at Customer care 5 Seal Gas Booster SGB20 pneumatic drive SERIES SGB20 Technical Features SERIES SGB20 Ratings Design pressure LP Version 120 Bar-g Design standards MP Version 200 Bar-g HP Version 350 Bar-g ANSI B16.34 NACE MR0175 - ASME VIII Div.1 ATEX 94/9/CE - P.E.D. 97/23/CE Process fluid Natural Gas or Others Mounting Horizontal Or Wall (Vertical With Horizontal Movement Of The Piston) Weight Approx. K 220 Design temperature °C Up To 80 °C / Up To 140 °C (HT Version) Design flow 7.2 Am @ 60 Cycles Per Minute Boosting p (bar) 1 Bar Displacement 2000 Cm3 Pneumatic cylinders consumption 40 Sm3/h at 6 Bar-g air supply / 28 Sm3/h at 4 Bar-g air supply Instrument air supply Min.4-Norm.6-Max 9 Air ventilation consumption 3.5 Sm3/h PNEUMATIC DRIVE Standard Materials SERIES SGB20 LP Version Cylinder HP Version 316/316L Heads Nitronic 50 Bohler L334 316/316L O-Rings Silicone Endura V91A Stud & Nuts FR 58/90 ED ASTM A193 B8M / ASTM 194 8M Connection Flanges NACE Mr0175 Compliance MP Version AISI 316/316L Yes Yes 4 barg 4.5 barg 5 barg AIR CONSUMPTION CHART No SEAL GAS BOOSTER Pneumatic Drive [Air Consumption/Stroke] 60 Yes 5.5 barg 6 barg 6.5 barg 50 DESCRIPTION Booster Inlet / Outlet Main air supply Air ventilation supply TYPE Flanged type: 3/4” ANSI 300/600/900/1500/2500 RJ/RF Threaded type: 3/4” ANSI B1.20.1 1/2” NPT-F 1/4” NPT-F SOLENOID VALVE 3/2 - 24 Vdc/110 Vdc AIR LUBRICATOR 3/8” AIR TANK RECOVERY EXHAUST Air Consumption [Nm^3/h] Option Standard Connections 40 30 20 10 0 6 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Stroke [Strokes/min] 42 44 46 48 50 52 54 56 58 60 7 SGB20-EL electric drive WALL SUPPORTS INSTALLATION DETAIL 448,5 Identification 870 Magnetic piston assembly 1 8 - - 9 - - 10 - - 11 IN/Out flanges 2 12 - - 13 - - 14 Lifting eye 2 15 Connecting rod 2 16 Crank 2 17 - - 18 Gear reducer 1 19 - - 20 Electric motor 1 372 7 448,5 1 C A 20 15 100 * D 372 min.100 172 20 - E 390 12 - 820 Nuts 6 B 390 5 3 F 20 12 60 Stud 350 4 5 350 2 60 Head 100 3 7 16 150 1 4 150 Cylinder 245 177 2 3 86,9 1 2 520 Housing 15 820 1 14 185 Q.ty 920 Description 224 SGB20-EL of the Booster Pos. min.300 min.200 * Dimension according to flange type SERIES N. 4 through holes ø20 Seal Gas Booster Electric motor Electric connection Air vent snubber element /connection at Customer care) Through holes for booster installation Threaded hole for electric ground connection Air vent exhsaust 700 A B C D E F 80 11 18 281,5 80 528,5 60 16 Functional diagram INLET OUTLET D C Air ventilation exhsaust C E D F A B C D E F A Electric motor Gear reducer Rod-Crank leverism Magnetic piston Air ventilation Seal gas booster housing Electric supply 8 9 Seal Gas Booster SGB20-EL electric drive SERIES SGB20-EL Technical Features SERIES SGB20-EL Ratings Design pressure LP Version 120 Bar-g Design standards MP Version 200 Bar-g HP Version 350 Bar-g ANSI B16.34 Nace Mr0175 - ASME Viii Div.1 Atex 94/9/CE - P.E.D. 97/23/CE Process fluid Natural Gas Or Others Mounting Horizontal Or Wall (Vertical With Horizontal Movement Of The Piston) Weight Approx. K 290 Design temperature °C Up To 80 °C / Up To 140 °C (HT Version) Design flow 7.2 Am @ 60 Cycles Per Minute Boosting p (bar) 1 Bar Displacement 2000 Cm3 Air ventilation consumption 3.5 - 5 m3/h Standard Materials SERIES SGB20-EL Cylinder LP Version MP Version HP Version 120 Bar-g 200 Bar-g 350 Bar-g AISI 316 Heads AISI 316 NITRONIC 50 BOLHER L 334 AISI 316/316L O-Rings SILICONE ENDURA V91A Stud & Nuts FR 58/90 ED ELECTRIC DRIVE AISI 316 / A4 Connection Flanges AISI 316 L Nace Mr0175 Compliance Yes Yes No Yes Electric Data Voltage (V) Power (KW ) Conformity Temp. range 380/400/415/440/460/480/690Y Vac 3ph 1.1 / 1.5 IEC / CENELEC / ATEX ExnA for 50 Hz - CSA NEMA for 60 Hz -20 / +40 °C (as standard) - 40 / +40 °C Standard Connections DESCRIPTION Booster Inlet / Outlet TYPE Flanged type: 3/4” ANSI 300/600/900/1500/2500 RJ/RF Threaded type: 3/4” NPT-F ANSI B1.20.1 Electric motor 10 3/4” NPT-F/M25 x 1,5 11 LIFTING EYE ø i30 1.1 Head 1 1.2 Head 1 2 Cylinder 2 3 External magnet drive 1 4 - - 5 - - 6 - - 7 Stud 20 7.1 Nut 20 8 - - 8.1 - - 8.2 - - 9 - - 10 - - 10.1 - - 10.2 - - 10.3 - - 11 Magnetic piston assembly 2 12 - - 13 - - 14 - - 15 - - 16 Housing 1 16.1 - - 16.2 - - IN/OUT flanges 2 17.1 Pipe 2 17.2 Distribution block 2 17.3 - - 17.4 - - 18 - - 19 - - 19.1 - - 19.2 17 - - 20 Self-aligning joint 2 21 Pneumatic cylinder 2 22 Pneumatic distributor 5/2 1 23 - - 24 - - 25 - - 26 - - 27 - - 28 Air flow regulator 2 1.1 17 2 7.1 28 550 21 100 980 700 448,5 100 588,5 501,5 267 FLUID OUTLET Air exsaust 100 A B Air filter+lubricator Solenoid valve 3/2” Air vent inlet snubber to be connected by Customer Air lubricating exsaust tank FLUID INLET 60 80 80 No 1 threaded hole ø M14 for electric ground conn. A Lubricated air discarge connected to tank recovery by manufactured B Air ventilation out Functional diagram 11 16 21 22 2 3 20 17 G OPTIONAL D D 17.2 17.1 E I E H 1/4” BSP-P C F F Electric supply A Air main supply L 12 210 50 7 17.1 656 - AIR MAIN SUPPLY 140 - 1024 900 1 1.2 Q.ty 545 287 SGB20-2C of the Booster Description 570 SERIES Identification No 4 through holes ø 20 1090 980 SGB20-2C double cylinder high flow pneumatic drive Pos. BOOSTER INSTALLATION DETAIL ONLY HORIZONTAL MOUNTING ALLOWED 700 Seal Gas Booster LIFTING EYE ø i30 B A B C D E F G H I L Solenoid valve 3/2 (optional) Air filter reducer with lubricator (optional) Pneumatic distributor 5/2 Pneumatic cylinder Magnetic limit switches Unidirectional flow regulator Oil exaust tank (optional) Air vent snubber Air vent housing exaust Air exaust silencer 13 Seal Gas Booster SGB20-2C double cylinder high flowpneumatic drive SERIES SGB20-2C Technical Features SERIES SGB20-2C Series Design pressure Design standards LP Version 120 Bar-g MP Version 200 Bar-g HP Version 350 Bar-g ASME VIII div.1 - ASME B16.34 Ed. 2004 - 97/23/EC P.E.D. - 94/9/EC ATEX Process fluid Natural gas or other Mounting Horizontal (Mandatory) Weight Approx. Kg. 600 Design temperature °C 140 for magnets Design flow 12 Am3/h @ 50 cycles per minute Boosting p (bar) 1 Displacement Pneumatic cylinders consumption 4000 cm3 1555 Sm3/h @ 6 Bar-g air supply / 110 Sm3/h @ 4 Bar-g air supply Min. 4 °© Norm. 6 - Max 9 Instrument air supply (Bar-g) Air ventilation consumption 10.8 Sm3/h DOUBLE CYLINDER Standard Materials SGB20-2C LP Version MP Version Housing AISI 316L Cylinder (double) AISI 316L Head Gaskets NITRONIC 50 ENDURA V91A ED FR 58/90 B8M / A4 IN/OUT connection flanges AISI 316L 14 TYPE Flanged type: 3/4” ANSI 300/600/900/1500/2500 RJ - RF Threaded type: 3/4” NPT-F ANSI B1.20.1 1/2” NPT-F 1/2” NPT-F 1/4” NPT-F SOLENOID VALVE 3/2 - 24 Vdc/110 Vdc AIR FILTER REDUCER 1/2” AIR LUBRICATOR 1/2” AIR EXHAUST RECOVERY 4 barg 4.5 barg 5 barg AIR CONSUMPTION CHART Option Standard Connections Main air supply Air ventilation supply BOLHER L334 AISI 316L Bolting DESCRIPTION Booster Inlet / Outlet HP Version Air Consumption [Nm^3/h] SERIES HIGH FLOW PNEUMATIC DRIVE 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 SEAL GAS BOOSTER Double Cylinder Pneumatic Drive [Air Consumption/Stroke] 5.5 barg 6 barg 6.5 barg 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Stroke [Strokes/min] 42 44 46 48 50 52 54 56 58 60 15 1420 550 Seal Gas Booster 870 394 215 SGB20-PN/PR gland packing pneumatic drive 45° INLET/OUTLET 1” W.N. FLANGES SCHEDULE No 160s 184 Q.ty Head 1 2.2 Upper head 1 3 Stud 16 4 - - 5 In/Out flanges 2 6 - - 7 - - 8 - - 9 - - 10 - - 11 Supports 2 12 Self-aligning joint 1 13 High pressure piston stem 1 14 - - 15 Pneumatic cylinder 1 15.1 - - 16 - - 17 - - 18 Leak-off 1 19 - - 20 Pneumatic distributor 1 21 Flow regulator 1 22 - - 23 - - 24 - - 25 - - 26 - - 27 - - 28 - - 29 - - 30 - - 31 - - 32 Pneumatic piston head 2 33 Stud 4 34 - - 35 - - No 4 HOLES ø 20 FLUID INLET 21 4 18 3 1 2.1 2.2 256 LEAK-OFF ø 1/4” NPT-F 240 PROTECTION CABINET 280 200 1 2.1 LIFTING EYELET ø 30 FLUID OUTLET LUBRICATOR CONN 1/4” (at customer care) PNEUMATIC CYLINDER 740 32 33 15 32 20 12 13 37°30 ° 1 Drive side head 220 Cylinder 2 220 1 2 11 5 ø 20,7 ø 33,4 Functional diagram C AIR INLET CONN. 1/2” NPT-F B PRINCIPLE OF OPERATION When the Seal Gas Booster is powered pneumatically, the piston in the pneumatic cylinder double acting, connected to the piston in the high pressure cylinder by means of a connecting rod, it reciprocates the high pressure piston compressing the gas contained in it coming from the process connection of the flange input, creating in this way a continuous flow and a pressure differential drop between inlet and outlet of the Seal Gas Booster. 16 LEAK-OFF CONNECTION 1/4” NPT-F ø 325 350 SGB20-PN/PR of the Booster Description AIR SUPPLY CONN 1/2 NPT-F SERIES Identification Pos. 650 A A D.A. Pneumatic cylinder B 5/2 Double pilot pneumatic distributor C Flow regulator 17 Seal Gas Booster SGB20-PN/PR gland packing pneumatic drive SERIES SGB20-PN/PR Technical Features SERIES SGB20-PN/PR Series Version SGB20-PN-PR-MP MP SGB20-PN-PR-HP HP 200 BAR 350 BAR 225° C 225° C Design pressure Design temperature Design standard ASME VIII div.1 - ASME B16.34 Ed. 2004 - 97/23/EC P.E.D. - 94/9/EC ATEX Fluid Natural gas or other - filtered <3 Drive media Pneumatic air Drive action Double acting cylinder Inlet/Outlet p (bar) 1 3 MAX Air quality Plant air or instrument air dew point above -20 °∆C Air drive connections 1/2” NPT-F Air supply pressure 4 7 Bar-g IN/OUT connection 1” W.N. SCH. 160S Operating volume 1500 cm3 Max flow rate (nominal) 4 Am3/h @ 42 cycles per minute Air consumption 170 Sm3/h @ 6 Bar-g air supply / 113 Sm3/h @ 4 Bar-g air supply Booster installation Horizontal / Wall with horizontal movement of the piston Total weight Approx. Kg 225 GLAND PACKING PNEUMATIC DRIVE Standard Materials SGB20-PN/PR Cylinder AISI 316L Heads AISI 316L Gaskets ED FR 58/90 Bolting AISI 316 Gland packing DOUBLE SEAL WITH LEAK-OFF SYSTEM conn. 1/4” NPT Connection flanges AISI 316L AIR CONSUMPTION CHART 200 SEAL GAS BOOSTER Pneumatic Drive [Air Consumption/Stroke] 4 barg 4.5 barg 5 barg 5.5 barg 6 barg 175 6.5 barg 150 Air Consumption [Nm^3/h] SERIES 125 100 75 50 25 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Stroke [Strokes/min] 18 19 Short Instructions Installation Only qualified personnel can install the device. When coupling, follow the security standard in force for this kind of operation both for personnel and machinery. In detail, follow every particular prescription indicated in this instruction handbook. Anyway, respect the following prescriptions: Before assembling check the Seal Gas Booster preservation state. Qualified personnel must assemble the pneumatic and mechanical parts. Respect every safety standard in force when connecting to energy sources (electrical, pneumatic, and so on). Install the Seal Gas Booster to the floor in horizontal position or wall position keeping horizontal movement of the piston. Lock the Seal Gas Booster to the plan using the relevant holes by designed screws or tie rod. Connect the main air supply to the inlet threaded connection in the front side of the seal gas booster. and also the air ventilation to the ventilation device (pressure reducer or snubber element) located in the left side of the booster housing. WARNING: For the correct operation of the seal gas booster the connection of the air ventilation is mandatory! WARNING: For the high temperature booster HT series the air ventilation must always be present even if the booster is not operational! Connect the pipe media to the lateral flanges blocking the tie rods operating in cross after having installed the ring joint gaskets. WARNING: Make sure that INLET / OUTLET flow direction indications are respected to grant the correct working of the system! WARNING: use only filtered process fluid not to damage the System Booster (3µ grade min. suggested). System start-up - Shutdown Before the Seal Gas Booster starts check its correct functionality: • Check if the pneumatic connections are correct. • Check if the air supply medium (pneumatic drive booster) or the electric power supply (electric drive booster) are correct. Only for pneumatic drive booster: use only filtered and lubricated air. • Max. pressure and temperature values must not exceed the nameplate data, • Check if the Seal Gas Booster movement is regular (cycles/min) as indicated on the system nameplate data. • Check the air ventilation correct setting (0.2÷0.8 bar suggested) applied to the ventilation device (reducer pressure or snubber element). START-UP 1. Connect the ventilation air supply (pressure reducer or snubber element). 2. Connect the power supply drive (air or electric) of the booster. 3. Connect the process gas fluid to the inlet booster increasing gradually the fluid pressure up to the operating value. SHUTDOWN 1. Disconnect the inlet process gas fluid decreasing the pressure gradually. 2. Disconnect the power supply drive of the booster (air or electric). 3. Disconnect the ventilation air supply (pressure reducer or snubber element). 20 Testing PNEUMATIC DRIVE SEAL GAS BOOSTER STANDARD TESTS AND INSPECTIONS POS. TESTING AND INSPECTION REF. SPECIFICATIONS OR STANDARD SUPPLIER TYPE APPLICABLE TO PROCEDURE ACCEPTABILITY 1 Chemical analysis and mechanical properties Parts under pressure ASTM or applicable material specification ASTM or applicable material specification 2 Visual and dimensional inspection Assembled booster Construction drawings Construction drawings 3 Hydraulic test Cylinder ITALVALV Standard No leaks allowed 4 Pneumatic leakage test Cylinder ITALVALV Standard No leaks allowed 5 Functional test Assembled booster ITALVALV Standard ITALVALV Standard 6 Check compliance of materials Only for explosion-proof accessories 7 Inspections of certificate and documentation Check spec. requirements ITALVALV Standard Procedure ELECTRIC DRIVE SEAL GAS BOOSTER STANDARD TESTS AND INSPECTIONS POS. TESTING AND INSPECTION REF. SPECIFICATIONS OR STANDARD SUPPLIER TYPE APPLICABLE TO PROCEDURE ACCEPTABILITY 1 Chemical analysis and mechanical properties Parts under pressure ASTM or applicable material specification ASTM or applicable material specification 2 Visual and dimensional inspection Assembled booster Construction drawings Construction drawings 3 Hydraulic test Cylinder ITALVALV Standard No leaks allowed 4 Pneumatic leakage test Cylinder ITALVALV Standard No leaks allowed 5 Routine Test Assembled booster Manufacturer Standard Manufacturer Standard 6 Functional test Only for explosion-proof accessories ITALVALV Standard ITALVALV Standard 7 Check compliance of material Only for explosion-proof accessories 8 Inspections of certificate and documentation Check spec. requirements ITALVALV Standard Procedure Seal Gas Booster Series SGB20 SGB20-EL SGB20-PN/PR SGB20-2C Edited 2014