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Siemens Industrial Turbomachinery Ltd
Budget Technical Tender
SGT400 Gas Turbine Mobile Generator Set
12.9 MW(e)
Revision 0
SGT400 Mobile Generator Set
Standard Tender
Compliance Culture with Customers and Partners
Siemens is committed to being one of the world’s best companies in terms of transparency and compliance. We are driving this
through both our leadership culture and the application of clear Business conduct guidelines.
Our Business Conduct guidelines are applicable to all Siemens employees and as such every employee makes a personal
contribution thorough their observance and adherence. Accordingly we have a zero tolerance policy for any illegal or unethical
behaviour.
Acting with responsibility and integrity is decisive for building and sustaining the highest relationships with our customers and
business partners based on trust. If you detect any misconduct on the part of our employees, please inform us to this effect
immediately. Simply contact our Internet helpdesk “Tell us” or access the Internet Website www.siemens.com/tell-us at any time
around the clock.
Revision
Date
Description
Name
Initial
0
June 2011
First Issue to Client
Steve Bee
SRB
Proprietary Information
All intellectual property rights in this tender and in the goods and services offered therein belong to Siemens Industrial
Turbomachinery Ltd, or to third parties. The information contained in the tender or provided by Siemens Industrial Turbomachinery
Ltd, in support of the tender is to be used only for the purpose of assessing our offer and is to be kept confidential.
Such information and any copies made are to be returned or destroyed in the event that our offer is not accepted.
© Copyright Siemens Industrial Turbomachinery Ltd 2011
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Table of Contents
Section A – Technical Proposal............................................................................................ 4
1.
Scope of Supply ......................................................................................................... 5
2.
Exclusions................................................................................................................. 11
3.
Technical Data .......................................................................................................... 12
4.
Drawings ................................................................................................................... 27
5.
Quality ....................................................................................................................... 36
6.
Installation and Commissioning Summary............................................................ 40
7.
Project Plan............................................................................................................... 41
8.
Reference .................................................................................................................. 42
9.
Service Support ........................................................................................................ 55
10.
Comments ................................................................................................................. 58
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Section A – Technical Proposal
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1. Scope of Supply
Siemens Industrial Turbomachinery Ltd hereinafter “Siemens” offer to design, manufacture, package and
despatch the following equipment listed within this scope of supply.
1 x SGT400 gas turbine mobile generator package, comprising :
1.1 Driven Unit
1.1.1 Generator
• AC Generator, 13.8kV, 3 phase, 4 pole, 50 / 60Hz, 0.8 power factor, salient pole brushless type
• Other ratings may be available on request
• Closed air circuit air cooled ( CACA )
• Class ‘F’ insulation with class ‘B’ total temperature rise
• Generator bearing temperature detectors
• Lubricating oil piping from gas turbine to driven unit
• Pfisterer MV connectors
1.2 Gas Turbine Package
1.2.1 Gas Turbine Engine
• Core Engine – twin shaft design
• Gas Generator
• Air Inlet Casing
• Compressor Rotor
• Compressor Stator with Variable Guide Vanes
• Centre casing
• Dual Fuel Combustion System – Dry Low Emissions (DLE)
• Compressor Turbine Rotor
• Compressor Turbine Stator
• Power Turbine
• Hot Gas Interduct
• Power Turbine Rotor
• Power Turbine Stator
• Output Shaft Drive
• Exhaust Outlet Casing
• Engine Bearing Temperature Instrumentation
• Engine Vibration Instrumentation
• Engine arranged for hot end drive
1.2.2 Underbase
• Turbine underbase – fabricated carbon steel construction, arranged for multi-point mounting
• Integral lubricating oil tank – carbon steel
• Generator and gearbox underbase – fabricated carbon steel construction, arranged for multi-point
mounting
• Support legs – underbase to ground, fixed on installation to carry all static and dynamic loads
1.2.3 Trailers
• 3 Axle gooseneck trailer for mounting of:
• Gas turbine package
• Lube oil cooler
• Fire extinguishant cabinet
• Water wash module
• 5 Axle gooseneck trailer for mounting of:
• Generator
• Gearbox
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1.2.4 Start System
• Hydraulic Motor and Pump - AC electric motor driven
1.2.5 Gears, Couplings and Guards
• Main speed reducing gearbox – epicyclic type, output shaft speed 1500 / 1800 rpm
• Acoustic Enclosure – painted carbon steel, fitted over the gearbox
• Doors for personnel access
• Internal lighting
• Natural Ventilation
• Auxiliary gearbox incorporating drives for start system and lubricating oil pump
• Generator and Gearbox, seismic vibration monitoring - Bently Nevada 1701 system
• Drive coupling – high speed - flexible element dry type – Turbine to gearbox
• Drive coupling – low speed - flexible element dry type – Gearbox to generator
• Coupling guard – high speed (brass) – Turbine to gearbox
• Coupling guard – low speed (brass) – Gearbox to driven unit
1.2.6 Lubricating Oil System
•
•
•
•
•
•
•
•
•
•
Gas turbine lubrication system utilises mineral oil
Lubricating Oil System serving the turbine, gearbox and driven unit
Lubricating Oil Pump Main – Turbine gearbox driven
Lubricating Oil Pump Auxiliary – AC motor driven
Lubricating Oil Pump Emergency – DC motor driven
Lubricating oil system filter
• Duplex filter arrangement
• Continuous flow transfer valves
• Conforms to API 614
• Filter body carbon steel
• Differential pressure indicator
Lub oil module transmitters – Siemens standard smart type - aluminium
Lubricating oil tank immersion heater
Lubricating oil system breather
• Lubricating oil breather oil mist eliminator
• Lubricating oil breather ducting – austenitic stainless steel
Lubricating oil system cooler
• Airblast Simplex Lubricating Oil Cooler – non API
• Cooler Fan – single 100% duty
• Suitable for a non-hazardous area
• Lubricating oil cooler piping supply and return – austenitic stainless steel
1.2.7 Gas Fuel System
•
•
•
•
•
Pilot fuel flow control system with actuator
Main fuel flow control system with actuator
Rapid-acting gas shut-off valves ( 2-off )
Pressure transmitters - Siemens standard smart type - aluminium
Gas fuel block and vent valve assembly - off package
1.2.8 Liquid Fuel System
•
•
•
•
•
•
Liquid fuel pump, AC motor driven – Zone 2 motor
High pressure fuel filter
Fuel flow control valve
Liquid fuel purge system
Pressure transmitters – Siemens standard smart type - aluminium
Block and thermal relief valves – Siemens standard – off package
1.2.9 Acoustic Enclosure
•
•
•
•
•
Acoustic Enclosure – painted carbon steel, fitted over gas turbine and auxiliaries
Doors for personnel access and maintenance
Integral lifting beam for maintenance
Internal lighting
Acoustic system transmitters - Siemens standard smart type – aluminium
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• Controls Weather Protection Canopy - Aluminium
• DU Controls Weather Protection Canopy - Aluminium
1.2.10 Acoustic Enclosure Ventilation System
•
•
•
•
•
•
•
Ventilation air inlet filter – inertial type – carbon steel galvanized
Ventilation inlet and outlet dampers – carbon steel galvanized – air release operated
Ventilation fan – single – AC electric motor driven – Zone 2
Ventilation air system – negative pressure
Ventilation air silencer – carbon steel galvanized
Ventilation air inlet and outlet ducting – carbon steel galvanized
Integral support for turbine enclosure ventilation system
1.2.11 Gas Detection System
• Gas Detection equipment, comprising :• 2 - Gas Detectors (vent outlet)
1.2.12 Fire Protection System
• Fire Protection equipment, comprising :• 3 - IR Flame Detectors
• 2 - Heat Detectors
• Single Sounder
• Status Indicator (end of package)
• Single MAC (Manual Alarm Contact)
• Breakglass Unit
1.2.13 Combustion Air Inlet System
•
•
•
•
•
Combustion air filter – automatic pulse type, self cleaning – horizontal elements - painted carbon steel
Combustion air filter weather hood
Combustion air silencer – painted carbon steel
Combustion air inlet ducting – painted carbon steel
Integral support for combustion air inlet system
1.2.14 Combustion Exhaust System
•
•
•
•
Exhaust diffuser – 304 stainless steel
Exhaust silencer – 304 stainless steel
Exhaust stack – 304 stainless steel – vertical orientation
Thermal insulation and aluminium cladding – personnel protection only
1.2.15 Local Equipment Room
• Container (12.2m Long x 3.0m wide x 3.2m High) of carbon steel construction
• External walls of corrugated carbon steel sheet
• Internal rockwool insulation
• containing the following equipment:
• Motor Control Centre – for package motors
• Fire Suppression and Alarm Panel – including extinguishant bottle
• Battery Cabinet
• Batteries - lead acid type, sized to ensure a safe rundown of the turbine and driven unit in an
emergency
• Battery Tripping Unit and Batteries
• Inter Panel Cabling
• Auxiliary Transformer
• Medium Voltage Switchgear
• Neutral Earthing Resistor
• Main Control Room Dual Incomer Distribution Board
• Auxiliary Control Panel
• Power and Lighting Distribution Board and Transformer
• Diesel Generator for LER power distribution
• GPS Enclosure/Junction Box
• Fibre Optic Panel
• LV Connector Junction Boxes
• Elliott Bushings for feeders
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• Pfisterer MV connectors for generator incomer and NER
1.2.16 Package Auxiliaries
•
•
•
•
•
•
Turbine compressor cleaning system for on line and off line wash
Drains Tank on package
Auxiliary module transmitters Siemens standard smart type – aluminium
Instrument tagging – Arrow tags - Siemens standard P&ID references
Package finish to Siemens onshore standard
Access steps to trailer
1.2.17 Cabling
• Site plug and socket interconnecting cables between Siemens equipment
1.3 Control System
1.3.1 Package Control System Hardware
•
•
•
•
•
•
•
•
•
Unit Control System – simplex, incorporating a Siemens SIMATIC PLC platform
Control and monitoring of the package systems
Control system located on-package
Climate control incorporated
Emergency stop function – on-package control panel mounted
Operator display language in English
Turbine Vibration displacement monitoring - Bently Nevada 1701 system
Remote cabinet mounted PC, VDU, keyboard and mouse
Generator Control Panel ( Safe Area ), package mounted, containing :• Automatic voltage regulator (Dual Redundant)
• Synchronising facility – automatic & manual with check synchroniser
• Generator metering equipment and electrical protection
• Active / Reactive Load Share Controller
1.3.2 Siemens Turbomachinery Applications – Remote Monitoring System – STA-RMSTM
• Provision for data collection and remote communication from site allowing access to the following
services:• Connection via broadband internet connection (customer supply)
• Automatic recording of data values within the Control System
• Analysis of events
• Analysis of downtime
• Predictive trending
• Anomaly detection
• Software updates
• Accelerated troubleshooting support
• Customer notification reports
• Access to historic data
• Fleet and unit performance overview
• Driven unit monitoring
1.4 Testing
1.4.1 Testing Gas Turbine
•
•
•
•
Gas turbine frame and systems test (completed)
Gas turbine core engine test (completed)
Emissions test during gas turbine core engine test (completed)
Site verification test in accordance with Siemens test procedure TSP00174A
1.4.2 Driven Unit Test
• Manufacturer’s standard works acceptance test of AC Generator
1.5 Installation and Maintenance
1.5.1 Installation and Commissioning
• Supervision of installation and commissioning is offered on a daily rate basis
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1.5.2 Installation and Maintenance Equipment
•
•
•
•
•
•
Roll-off equipment - Gas Turbine power turbine
Roll-off trolley – Gas Turbine core engine removal (1 off total)
‘A’ Frame Gantry (1 off total)
Installation Tools (1 off total)
Holding down fixings
Selection of paints for site repairs
1.6 Drawings and Documentation
•
•
•
•
•
Standard set of certified information and approval drawings in the English language
Operator Manual – In English language - CD
Maintenance Manual – In English language - CD
Illustrated Parts Catalogue – In English language - CD
Driven Unit Manual – In English language - CD
1.7 Packing and Delivery
1.7.1 Packing
• Packing and preservation to suit destination and transport method
1.7.2 Standard Delivery Terms
• Delivered Free Carrier (FCA), in accordance with ICC INCOTERMS 2000 edition
1.8 Spares
1.8.1 Commissioning Equipment and Tools
• Commissioning equipment and tools
1.8.2 Commissioning Spares
• Commissioning spares
1.8.3 Consumable Spares
• Consumable spares
1.9 Quality Assurance
• Contract quality assurance programme – English language
1.10 Additional Items (Optional)
1.10.1 Black Start Diesel Generator
• A 4 axle trailer mounted diesel generator package (1 off sized for 2 x SGT400) comprising:
• Diesel
• Generator
• Fuel tank
• Neutral Grounding Resistor
• Batteries
• Distrubution Panel
• Interconnecting cables to LER
1.10.2 Instrument Air Compressor
• A self contained instrument air compressor package comprising:
• Instrument Air Compressor
• Controls for local and remote operation
• Duplex filter
• Duplex dessicant drier
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• Instrument air receiver
• Interconnecting cables to LER
1.10.3 Step Down Transformer
• A Step Down Transformer
• 18 MVA, 13.8 kV / 6.9 kV, 2 ± 2.5% OFLTC
• Other ratings available on request
• Delta / Delta connection
• Block differential protection
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2. Exclusions
The Seller does not accept any responsibility for items which are outside its scope of supply, section 1 of
this document. Where design of the installation is to be provided by the purchaser, the Seller requests the
opportunity to see the general arrangement. It is particularly important for safe and proper operation to
ensure that the ductwork is compatible with the gas turbine.
The following items are specifically excluded from this Tender:
• Anything not specifically listed in this tender
• Civil engineering design of any kind
• Building and civil works
• Site facilities.
• First fill of lubricating oil
• Liquid fuel storage tank
• Liquid fuel forwarding skid
• Propane bottles for liquid fuel propane start skid
• Off package liquid fuel piping between tanks, forwarding skid etc and turbine underbase
• Off package gas fuel piping between main high pressure line, block valves etc and turbine underbase
• Drains and/or vent piping from the gas turbine package to a remote point.
• Training
• Long Term Maintenance Agreement
• Exhaust plume study
• Power management system study
• Power management system
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3. Technical Data
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3.1 Driven Unit Performance
Please refer to the following attachment
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3.2 Gas Turbine Performance
The following performance data is included in this tender:Liquid Fuel Performance 100 % Load
Liquid Fuel Performance 75 % Load
Liquid Fuel Performance 50 % Load
Gas Fuel Performance 100 % Load
Engine Inlet Temperature Vs Generator Power Output Curve
Engine Inlet Temperature Vs Fuel Flow Curve
Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Liquid Fuel)
Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Gas Fuel)
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3.2.1 Gas Turbine Performance Guarantee
1.
2.
Datum Conditions
Inlet air temperature
15 °C
Ambient pressure
1013 mbar
Relative humidity
60 %
Assumed intake duct losses
100 mm H2O
Assumed exhaust duct losses
75 mm H2O
Power turbine speed
100%
P.T Speed
9500 rpm
Gearbox efficiency
99 %
Generator efficiency
97 %
Gas Fuel
Standard Siemens Composition
Liquid Fuel
Standard Siemens Composition
Guarantee Conditions
a.)
The tests to establish the guaranteed performance shall be conducted at Siemens and
be generally in accordance with ISO 2314. Any amendments to the procedure or method
of measurement shall be agreed before commencement of the tests.
b.)
If the tests are made anywhere other than at Siemens, then they shall be conducted in
accordance with Siemens’ site test procedure.
c.)
Methods of correction for varying duct losses, ambient temperature, ambient pressure,
and tolerance to cover errors in observation and measurement shall be agreed before
commencement of the tests.
d.)
Any site performance tests shall, unless otherwise agreed, be completed within 750 fired
hours in accordance with a mutually agreed site performance test procedure. Such tests
shall be carried out by Siemens when the goods are in a new and clean condition and in
proper working order using the fuel(s) as agreed in the Contract and reflected in the
procedure. Immediately prior to commencement of the performance test(s) the gas
generator shall be cleaned by a cold crank wash in a manner acceptable to Siemens
unless this requirement has been waived in writing. During the site performance test, the
pressure drop across key components such as the combustion air inlet filter, downstream
air inlet ductwork, and other major items of equipment must be measured.
e.)
If the plant fails to achieve the guarantee figures, Siemens shall be given every facility to
make good such failure at the earliest opportunity, and the plant shall be made available
to Siemens for such purposes.
f.)
The output of the gas turbine excludes the power consumed by all separately mounted
gas turbine auxiliaries.
g.)
Inlet air temperature means the average air temperature recorded by the RTD’s in the
turbine inlet casing.
3
Liability
As defined in the commercial section ‘Performance Guarantee’.
4
Guarantees
Power Output
Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens’
guarantee that the base rated power output at full load of the gas turbine generating set
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on test when operating at the datum conditions as set out in Paragraph number 1 above
shall be as follows:
Output at Generator Terminals
12908 kW tolerance on gas fuel = -3 %
11677 kW tolerance on liquid fuel = -3 %
as measured at the generator terminals and subject to agreed additional tolerances to
cover errors in observation and measurement.
Heat Rate
Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens
guarantee that the heat rate at base rated full load output of the gas turbine generator set
on test when operating at the datum conditions as set out in Paragraph number 1 above
shall be as follows:
10409 kJ/kW.h Heat Rate tolerance on gas fuel = +3 %
10760 kJ/kW.h Heat Rate tolerance on liquid fuel = +3 %
Emissions
Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens
guarantee that the exhaust emissions of the gas turbine set on test when operating on
the fuel specified in the datum conditions in Paragraph number 1 above shall not exceed
the following:
Gas Fuel (ppmv)
Liquid Fuel (ppmv)
NOx
25
60
CO
10
10
All values are referenced to dry exhaust gas at 15% Oxygen, and are in addition to any
background levels of the pollutants being measured. Liquid fuel guarantees are valid for
fuels where Fuel Bound Nitrogen (FBN) does not exceed 0.015% by mass, as
determined by ASTM D5792. The range of ambient temperatures and loads for which
these guarantees are valid is given in document 65-0053 DLE Bidding Document.
Measurements will be made in accordance with EN14792 : 2005 (NOx), EN15058 : 2006
(CO) and EN14789 : 2005 (O2), or later versions of these standards. The equipment and
procedures will also comply with BS ISO 11042-1 1996 and US EPA methods where
possible.
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3.3 Package Noise Level Definition
Outdoor Location Package
Each gas turbine package, as reflected in the Siemens’ scope of supply, has an average package noise
level of 85 dB(A), assuming free field conditions, and a background noise level at least 10 dB(A) below
the measured average.
This figure is the Average Sound Pressure Level (SPL), measured at various points equispaced around
the package, at a distance of 1m from the package plan view envelope, and a height of 1.5m from the
datum bottom flange of the package underbase.
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3.4 Package Ambient Temperature Requirements
Unless stated otherwise this Gas Turbine package has been configured to operate within an ambient
temperature range of:
• Minimum
• Maximum
-20° C
+43° C
Care must be taken with the placement of any package equipment with respect to solar radiation and
other factors contributing to a variation in temperature outside of this range.
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3.5 Electrical Utilities (Typical)
480 V MOTOR CONTROL CENTRE (Located in Turbine LER)
Description
Phases
Type
Load (kW)
Start
Run
Stop
-
-
3
Star/Delta
Starter
123
X
Auxiliary Lub Oil Pump Motor XM1
3
DOL Starter
17.3
X
-
X
Oil Mist Eliminator Fan XM46(2)
3
DOL Starter
8.7
-
X
-
3
3
DOL Starter
Feeder
35
12
X
3
DOL Starter
6.3
X
X
X
Ventilation Air Inlet Filter Scavenge Fan XM42
3
DOL Starter
1.7
X
X
X
Air Blast Lub Oil Cooler Fan1 XM11(2)
3
DOL Starter
13.2
X
X
-
(2)
Generator CACA fan1 XM52
3
DOL Starter
5.16
X
X
-
Generator CACA fan2 XM53(2)
3
DOL Starter
5.16
X
X
-
Liquid Fuel Pump Motor XM5(2)
Air Compressor (By Houston)
3
3
DOL Starter
Feeder
25.3
50
X
X
X
X
X
X
Lub Oil Tank Heater No. 1
3
Contactor
Feeder
X
361.7
600.1
188.2
226.3.
169.5
203.9
Start
X
50.0
60.1
Run
X
50.0
60.1
Stop
0.0
0.0
220 V Auxiliaries (Located in Motor Control Centre)
Phases
Type
Load (kW)
Start
1
Feeder
Run
Stop
Starter Motor (1)
(2)
(2)
Enclosure Vent Outlet Fan 1 XM6
Water Wash Skid
Combustion Air Inlet Filter Scavenge Fan
XM19(2)
(2)
9
Total kVA
Total Current
X
Wash Cycle
X
480 V Dist. Board (Located in Turbine LER)
Description
Auxiliary Supplies
Spare
Description
Spare
24V Battery Charger System(3)
Motor Control centre Anti con heaters
Generator Control Panel
Turbine Enclosure Lighting
On skid gas fuel trace heating
JB72 Anti Condensation Heaters
Motor Control Centre Control voltage
Motor Anti-Condensation Heaters
MV Switchgear Supply
Control Room F&G System Supply
LER Node JB76 supply
Battery Tripping unit supply
Transformer Room Vent Fan
Transformer Room Vent Fan
NER Supply
Liquid Fuel Forwarding Skid (By Houston)
Spare
HVAC Supply (Turbine LER)
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Phases
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
Type
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
Feeder
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Load (kW)
50
10
Total kVA
Total Current
4.4
1.4
3
0.3
1.5
0.2
1.2
1.5
1
1.5
1.5
1.5
1
1
0.6
6.59
X
X
X
3
X
X
X
X
X
X
X
X
X
X
X
X
Occasional
X
Occasional
X
Occasional
X
X
X
X
Occasional
Occasional
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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HVAC Supply (Turbine LER)
Description
Control Room LightingSupplies (6 off)
Control Room Socket Outlets (3 off)
External Lighting
3
Feeder
3
Total kVA
Total Current
X
34.6
122.7
X
34.6
122.7
X
34.6
122.7
208 V Auxiliaries (Located in Turbine LER)
Phase
s
Type
Load (kW)
1
Feeder
3.6
1
Feeder
6
1
Feeder
3
Total kVA
Total Current
Start
X
X
X
14.4
69.5
Run
X
X
X
14.4
69.5
Stop
X
X
X
14.4
69.5
24V DC On Package Loads
JB72 VGV Supply
JB72 Supply
Main Fuel Gas Control Valve Actuator
Pilot Fuel Gas Control Valve Actuator
Primary Liquid Fuel Actuator Supply
Secondary Liquid Fuel Actuator Supply
ISPSU 1 Core Module (JB68)
DC Ignitor
On skid GCP Supply
JB72 Fire & Gas Supply
Load
(A)
7
16
2
2
2.5
2.5
2.3
8
12
5
MCB
20
32
10
10
6
6
6
10
16
16
MCB
2
1
6
7
16
17
12
8
3
4
Total Current
Start
X
X
X
X
24V DC Off Package Loads
GT Emergency Lub Oil Pump XM2
Load
(A)
47
MCB
63
Total Current
Start
Auxilairy Control Panel JB76 loads (From Battery Charger)
JB72 Supply 1
5
JB72 Supply 2 (EMS)
3
JB72 Supply 4 (EMS)
3
Auxiliary Control Panel Supply
22
X
X
X
X
54.3
6
16
10
10
32
Run
Shutdown
6
X
X
X
X
33
Total Current
(1)
Starter motor (110kW) short time rated. Start system governs load and is rated at approx. 220kW
(2)
Rating To Be Confirmed
Reducing battery charger rated at 4.4 kVA nominal, maximum input current = 15.5 A @ 254 V
(3)
Run
Stop
X
X
X
X
X
X
X
Occasional
Occasional
X
X
X
X
X
46.3
42
Stop
6
X
X
X
X
33
X
X
X
X
33
For mechanical utilities schedule refer to contract document NA0209-C03-001
Voltage variation for MCC during normal operation according to BS EN 60439, i.e. rated input voltage ±10 %
Frequency variation for MCC during normal operation according to BS EN 60439, i.e. rated frequency ±2 %
Voltage variation for AC Motors during normal operation according to BS EN 60034, i.e. rated voltage ±10 %
Frequency variation for AC Motors during normal operation according to BS EN 60034, i.e. rated frequency +3 % & -5 %
Voltage variation for package DC loads to be between 18 and 28 V
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3.6 Lubricating Oil Data
For lubricating oil specification, please refer to Siemens’ Fluids Specification 65/0027 which is
available upon request.
The required grade of oil is ISO VG46, further details of which can be found in the Fluids
Specification. Oils of other viscosities should only be used with prior reference to Siemens.
Lubricating oil capacities
Maximum operating level ( Running )
5,118 Litres
Minimum operating ( Retention )
4,290 Litres
Working capacity
2,599 Litres
• Maximum operating level – Maximum oil level in the tank when running (does not include run down
capacity)
• Minimum operating level – Minimum oil level in the tank when running (used to calculate retention
time). This is the level quoted when a “retention time” is stated.
• Working capacity – Volume of oil between minimum operating level and pump suction.
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3.7 Air Data
For air specification, please refer to the Siemens’ fluids specification 65/0027 which is available
upon request
Purge and Seal Air
Off line
compressor
wash
Operating condition
Turbine
Start
Duration
10 min*
1 min
20 min
Until GT
cool
1 hour
X
X
X
X
X
70 Nm3/h
Seal Air
Turbine Shutdown
Burner Purge Air
( liquid fuel and dual fuel only )
Phase 1
Phase 2
Phase 3
•
230 Nm3/h
3
150 Nm /h
X
X
X
3
90 Nm /h
X
X
Dependent on purge time
Off Package Block and Bleed Valves
Flow rate
20 Nm3/h
Duration
0.5 seconds
Frequency
Every gas fuel start
Pulse Clean Filter
Flow rate
9.34 Nm3/h
Duration / Frequency
100ms per pulse, 1 pulse per 40s during
cleaning cycle, 66 pulses per cycle
Total Flow
Negligible
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3.8 Fluid Data
Fluids must be in accordance with the Siemens’ Fluids Specification 65/0027 which is available
upon request.
Wash Module
Recommended frequency – (on line wash)
Every 72 hours running time typical **
Recommended frequency – (off line wash)
During engine shutdown. Usually required
every 3 months with regular on line washing,
every week for off line wash only.
Quantity of wash fluid
42 litres
Recommended cleaning fluids: a)
ZOK-MX
b)
R-MC Power Guard
Cleaning fluid dilute with demineralised water in a ratio of 1 part fluid to 4 parts water, to make up
the above quantity
Following off line wash, a rinse cycle is carried out with the same quantity of demineralised water
only.
** Wash frequency dependent on site conditions, running regime and combustion filter selection.
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3.9 Fuel Data
Fuel must be provided in accordance with the Siemens’ Fluids Specification 65/0027 which is
available upon request.
Gas Fuel Supply Requirements
Supply pressure – maximum
28 bar g
Supply pressure – minimum
To be advised when all fuel conditions
known
Temperatures shall be as follows:Supply temperature – maximum (design)
120°C
Supply temperature – minimum
2.5°C or 20°C above hydrocarbon dew
point, whichever is the greater
Nominal Lower calorific value (LCV)
35 MJ/Nm3
Wobbe index range (at gas supply temperature)
37 – 49 MJ/Nm3
Max flow on standard gas fuel
2905 kg/h
Liquid Fuel Supply Requirements
Supply pressure - maximum
2.06 bar g
Supply pressure - minimum
1.03 bar g
Temperatures shall be as follows:Supply temperature - maximum
60°C
Supply temperature - minimum
0°C
Max flow on standard liquid fuel
3301 kg/h
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3.10 Sub-Vendor List
Sub-Vendor List
AC Generator ( driven unit )
Converteam
GCP
Actemium
NER
Electrotel
AVR
Basler
Gas Turbine
Siemens
Rilmac
Underbase
Comelf
Flenco
Gearbox - Main
Allen Gears
Gearbox - Auxiliary
Dresser
Artec Weiss
Bibby
Drive Coupling
Euroflex
John Crane
Siemens
Electric Motors
Precilec
Heinzmann
Wash Module
Juniper
Moog
Acoustic Enclosure
AAF
Fire Extinguishant Equipment
Tyco
Fire & Gas Detection Equipment
Det-tronics
Fire & Gas Equipment Control
Det-tronics
Ventilation System
AAF
Ventilation Filter
AAF
Elta
Ventilation Fan
Comet
Ventilation Silencers
AAF
Ventilation Dampers
Flamgard
Ventilation Ducting
AAF
Combustion Air System
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Combustion Air Filter
AAF
Combustion Air Silencer
AAF
Combustion Air Ducting
AAF
Combustion Air Heating / Anti-Icing
AAF
Combustion Exhaust System
AAF
Combustion Exhaust Silencer
AAF
Combustion Exhaust Ducting
AAF
Combustion Exhaust Stack
AAF
Control System
Siemens
Motor Control Centre
Electrotel
Batteries
Erskine
Battery Charger
Erskine
Transformer
Siemens
Gas Fuel Block & Vent
Kinetrol
Liquid Fuel Block & Thermal Relief
Kinetrol
Lub Oil Cooler
Specialist Heat Exchangers
Trailer
Broshuis
Local Equiipment Room
Electrotel
Airdyne
Instrument Air Compressor
Ingersol Rand
Diesel Generator
Lynx Power Systems
The foregoing list is typical only. Siemens reserve the right to select other sub-vendors in preference to
those listed if necessary.
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4. Drawings
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4.1 Mechanical Drawings
The following typical drawings are included in this tender:NA0209/B01/004
Maintenance Equipment
NA0209/B01/005
Trailer Foundation Loads
NA0209/B01/015
Generator General Arrangement
NA0209/B01/042
Local Equipment Room
NA0209/B02/001
Site Layout
NA0209/B02/011
Recomended Cable Trench (By Others)
NA0209/U02/001
Control Schematic
8398 A0001 000
Local Equipment Room Foundation
LPS-01145
Diesel Generator General Arrangement (Option)
5121G01
Instrument Air Compressor General Arrangement (Option)
Q018XXA
Step Down Transformer (Option)
Hazardous Area Drawing
SGT400 Sectional Arrangement
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4.2 Piping and Instrumentation Diagram’s – (P&ID’s)
The following typical drawings are included in this tender:NA0209/C01/001
Gas Fuel System
NA0209/C01/002
Liquid Fuel Metering - Purge Module
NA0209/C01/004
Air Distribution System
NA0209/C01/005
Lubricating Oil System Generator Package
NA0209/C01/007
Core Instrumentation
NA0209/C01/008
Turbine Package Instrumentation
NA0209/C01/009
Fire and Gas System
NA0209/C01/012
Hydraulic Start System
NA0209/C01/016
Waterwash Module
NA0209/C01/017
Extinguishant Module
NA0209/C01/018
Generator Instrumentation
NA0209/C01/025
Legend Sheet
NA0209/C01/031
Engine Auxiliary Module
NA0209/C01/032
Core Auxiliary Module
NA0209/C01/034
P&ID Parts List
NA0209/C01/036
P&ID Combustion Intake System
5121P01
Instrument Air Compressor (Option)
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4.3 Tie - in Schedule ( Fluids )
The following typical documents are included in this tender:CT48041N/C04/001
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(NA0209/C04/001) Vent, Drain and Tie In Schedule
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4.4 Electrical Drawings
The following typical drawings are included in this tender:NA0209/E02/001
Plug & Socket Off Package Cables
NA0209/E02/002
Plug & Socket Package Cables
NA0209/E05/001
Single Line Diagram
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4.5 Project Documentation
4.5.1 Introduction
The Siemens document schedule lists the documentation which will be supplied as standard
during the course of the project. The documents will be supplied to the Customer either for
approval or as certified information, as noted in the schedule. The documents will be in the
English language and based on Siemens standard equipment and document format. The
submission dates indicated reflect a project commencement based on full and final instructions to
proceed, and are based on all relevant information being available from the Customer. Where any
equipment is non-standard, or where the Customer has specific documentation requirements, the
submission dates will be reviewed. Any requirement to show information beyond the scope of
Siemens’ supply will be subject to negotiation post order placement, and will affect submission
dates.
4.5.2 Approval Documents
Siemens’ price includes for a maximum of three submitted issues of Approval Drawings including
finals. If the Customer requests any further amendments to the drawings then Siemens may
provide further revisions which shall be at the Customer's cost. Siemens shall be responsible for
any errors, omissions or discrepancies in the drawings unless they are due to incorrect drawings,
samples, patterns, models or information supplied by the Customer.
First issues are ‘Preliminary’, indicating Siemens design and scope of supply for the contract, and
are dependent on Siemens receiving the necessary Customer information with the contract order.
Customer to approve or comment on the scope and layout on that basis. Second issue will follow
10 weeks after approval of the first issue, and will incorporate agreed comments. A final
submission will then be made if necessary to incorporate any additional changes arising during
the engineering phase of the contract.
When each document is approved by the Customer without comments, the latest issue is
considered to be “final”. No further issues will be supplied unless further engineering changes
occur which affect the document content.
No formal dossier of final drawings is compiled by Siemens as standard, but can be arranged at
additional cost.
4.5.3 Certified Information
Certified Information drawings contain information required by the Customer to complete his
design and engineering work.
Siemens include a maximum of one issue for any certified information drawings. These drawings
will only be re-issued where modifications to scope of supply affect the content of the document.
Customer comments will not be considered unless the information is found to be technically
incorrect, or insufficient for Customer design work.
4.5.4 Manuals
Manuals are submitted with delivery of the main equipment, and are for information.
Operator’s Manual
The Operator’s Manual is divided into preliminary pages, safety information and three chapters as
follows:
Preliminary pages - consists of the Title Page, Amendment Issue Register, Foreword,
Introduction, Glossary of Terms, Notes to Readers and Contents List.
Safety information - consists of three separate documents detailing
Safety Instructions, Hazardous Materials and Package Warning Signs.
Chapter 1 - a brief description of the equipment and systems within the Siemens package.
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Chapter 2 - detailed information and instructions for the safe operation and control of the
equipment.
Chapter 3 - consists of a user Maintenance Schedule and procedures for maintenance tasks of a
routine nature up to a period of 12 months.
Under CE regulations this manual will be translated into the user’s language.
Illustrated Parts Catalogue
The purpose of this parts catalogue is to facilitate identification and ordering of parts required for
the GT Package. It should be recognised that many of these items, although included in the parts
list, may not be fitted without the use of specialist tooling and equipment. This publication covers
the Siemens package and the basic equipment supplied by the company.
Package Maintenance Manual
The manual contains information of a technical nature which will give guidance to an engineer or
technician who is involved in preventative or corrective maintenance of the package equipment.
This manual covers tasks not included in the Operators manual, and maintenance tasks required
after the first 12 months of operation.
Driven Unit Manual (if applicable)
The manual consists of information of a technical nature provided by the driven unit supplier, and
will give guidance to an engineer or technician who is involved in preventive or corrective
maintenance of the equipment. The information contained within the manual may have been
provided by several sub–vendors. For this reason, the format and style throughout the Driven
Unit Manual may not be consistent.
Sub-Suppliers’ Manual
When requested, a separate manual can be provided containing the complete manuals provided
by sub-suppliers for items used within the package. Note that the sub-supplier information
required for routine operation and maintenance is already included in the Operator’s Manual and
Package Maintenance Manual. The sub-suppliers’ manual is only supplied on request, and at
additional cost.
Installation & Commissioning Manual
The Installation and Commissioning Manual is compiled to provide a record of gas turbine
package installation and commissioning up to, and including, hand over to the Customer. The
Manual is assembled by the insertion of individual and uniquely marked documents that have
been configured to meet the requirements of the particular gas turbine.
4.5.5 Format
Documents for approval or certified information are submitted to Customer electronically as
standard in Adobe Acrobat .pdf format, via email. Document files copied to CD, and/or paper
prints submitted by postal systems, can be supplied although at additional cost and extended
timescales. Electronic copies of documentation in native format will only be supplied by special
arrangement.
Customer title blocks/numbers can be supplied at additional cost.
4.5.6 Customer Response Times
Where Customer comment or approval is not received following the expected review time (in any
case no greater than 14 days), documents will be considered approved. This is in order to enable
subsequent design/procurement activities to continue, and to avoid project schedule delays.
4.5.7 Siemens Internal Procedures and Qualifications
Siemens internal procedures and operative qualifications (e.g. weld procedures and welder
qualifications) are not submitted, but are available for inspection at the manufacturing facility on
request.
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4.5.8 Document Schedule
DOC
NO.
Wks
after
order
DOCUMENT DESCRIPTION
A/ I/
NR
DOCUMENT CONTENT
B01/003
Package General Arrangement
4
A
External dimensions of package including Driven Unit,
Combustion air inlet system, Gas turbine exhaust
system, Enclosure and Ventilation system. Piping
connections. Shows electrical connections and Control
equipment/ Generator Control Panels, package Weights
& C of G.
B01/004
Maintenance Equipment General
Arrangement
4
A
Access requirements for maintenance activities.Weights
of equipment and loads on customer offskid structures
B01/005
Package Foundations General
Arrangement
4
A
Location and size of all foundation interfaces required for
GT Package including Driven Unit . Magnitude and
location of all anticipated static and dynamic loads on
civil interface. Jacking loads & positions
B01/009
Lubricating Oil Cooler General
Arrangement
12
I
Supplier Drawing showing dimensions, connection sizes
and locations, footprint, weight and mounting
requirements/interfaces.
16
I
Supplier Drg showing dimensions and interface details
16
I
Supplier Drg showing dimensions and interface details
B01/024
B01/025
Combustion Filter General
Arrangement
Ventilation Filter General Arrangement
B01/035
Fire and Gas Extinguishant Cabinet
Layout
16
I
B01/036
Battery System General Arrangement
22
I
B02/001
Layout of Siemens Supplied Equipment
4
A
External dimensions of GT installation including Driven
Unit. Location of all auxiliary equipment relative to gas
turbine package
B03/001
Auxiliary Equipment Foundations
General Arrangement
4
A
Magnitude and location of anticipated static and dynamic
loads from auxiliary equipment
C01/001
Gas Fuel System P&ID
6
A
Piping & Instrumentation Diagrams for the Gas Turbine
Package & auxiliary equipment
C01/004
Air Distribution P&ID
6
A
C01/005
Lube Oil System P&ID
6
A
C01/007
Core Instrumentation P&ID
6
A
C01/008
Turbine Package P&ID
6
A
C01/009
Fire And Gas System P&ID
6
A
C01/012
Hydraulic Start P&ID
6
A
C01/016
Water Wash Module P&ID
6
A
C01/017
Extinguishant Bottle Rack P&ID
6
A
C01/018
Generator P&ID
6
A
C01/031
Engine Auxiliary Module P&ID
6
A
C01/032
Core Auxiliary Module P&ID
6
A
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C03/001
Utilities List for Siemens Supplied
Equipment
8
I
Electrical Load list, Requirements for fuel supplies,
instrument air, lubricating oil and wash water.
C03/002
Fluids Specification
8
I
Specification for gas fuel, liquid fuel, lub oil, wash water,
instrument air
C04/001
Piping Design Specification and Tie in
Schedule
8
A
The tie in schedule lists the line conditions, size and
ratings of all piping connections to the gas turbine
package and auxiliary equipment
C10/003
AC Generator Data Sheets
40
I
AC Generator data sheets in Siemens format
E01/002
Site Electrical Interconnection Diagram
12
I
Showing recommended cabling types and installation
guidelines for offskid cables
E02/001
Interconnection Cable List
12
I
List of offskid cables
E03/003
Motor Control Centre Drawings
22
A
Book of Drawings showing dimensions, footprint, weight
and mounting requirements/interfaces.
E05/001
Single Line Diagram
8
I
Single line representation of the electrical system at
relevant voltage levels.
R01/001
R02/001
R02/002
R02/003
Operators Manual
Package Maintenance Manual
Illustrated Parts Catalogue
Installation & Comissioning Manual
DLY
DLY
DLY
I+C
I
I
I
I
U02/001
Control System Deployment Diagram
12
I
Siemens internally produced block diagrams showing
distribution of all Control System elements
U03/001
Unit Control I/O & Supervisory System
Interface
12
I
Siemens internally produced drawing defining the
interface between the Control System and all external
interfaces.
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5. Quality
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5.1 Quality Certification
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5.2 Quality Plan
Please refer to the attached Quality Plan for further details
Note: The equipment offered are stock units and have already undergone rigorous inspection and testing.
No additional tests and inspections are included.
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6. Installation and Commissioning Summary
The following programme is indicative and for tendering purposes only. Individually tailored programmes are
available.
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7. Project Plan
A project plan is not currently included for this project as all equipment is already designed, manufactured
and tested. The standard equipment is packed and ready for shipment.
A project plan will be developed once the Purchase Order is received in order to clarify any minor
modifications and additional equipment required to suit a particular customer’s requirements.
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8. Reference
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8.1 Product Profile
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8.1.1 Product Brochure
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8.1.2 Experience List
Current Gas Turbine Range
Engine
Package
Sold Units
Lead Unit Hours
Fleet Hours
SGT100
Generator
> 320
> 150,000
> 18,500,000
SGT100
Mechanical Drive
> 50
> 80,000
> 1,250,000
SGT200
Generator
> 230
> 190,000
> 19,450,000
SGT200
Mechanical Drive
> 170
> 165,000
> 4,700,000
SGT300
Generator
> 90
> 80,000
> 2,500,000
SGT400
Generator
> 50
> 65,000
> 425,000
SGT400
Mechanical Drive
> 85
> 40,000
> 370,000
Total
>1020
> 47,195,000
Classic Gas Turbine Range
Engine
Package
Sold Units
Lead Unit Hours
Fleet Hours
TA
All
> 880
> 395,000
> 115,500,000
TB
All
> 870
> 250,000
> 75,000,000
TD
All
> 45
> 285,000
> 4,900,000
Misc
All
> 730
> 200,000
> 55,000,000
Total
> 2,530
Cumulative Fleet
Total
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> 3,500
> 245,400,000
Cumulative Fleet
Hours
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> 300,000,000
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8.1.3 Reference List
Industry Type
GD or
MD
End User/Operator
2
Refinery
GD
BP Oil
2000
1
Oil & Gas onshore
MDc
Unocal Canada Ltd
2000
1
Power Generation
GD
Guernsey Electricity
2000
1
Chemical
GD
National Power Ltd (NPL)
2000
3
Oil & Gas offshore
GD
Iraq
2000
4
Power Generation
GDmob
Total/Adma-opco
General Company for Electrical
Projects
Iran
United
Kingdom
United
Kingdom
2000
3
Gas Pipeline
MDc
NIGC
2000
1
Oil & Gas onshore
MDc
Transco
2000
2
Oil & Gas onshore
MDc
Costain Oil and Gas Process
Nigeria
Equatorial
Guinea
2001
2
FPSO
MDc
ExxonMobil
2001
1
FPSO
MDc
ExxonMobil
2001
2
Oil & Gas onshore
MDc
Iroquois Gas
2001
2
Oil & Gas onshore
MDc
Transco
2001
1
Chemical
GD
Dalkia Utility
Falkirk Scotland
USA
United
Kingdom
United
Kingdom
United
Kingdom
2002
2
Oil & Gas onshore
MDc
Transco
FPSO Atlantic,
Xkomba Field
Angola
2002
2
FPSO
MDc
Exxon Lease
FPSO Mystras
Nigeria
2002
2
FPSO
MDc
Agip
Kharg Island
Iran
2002
1
Oil & Gas onshore
MDc
Matep
USA
2002
2
Buildings&Institutes
GD
Kharg Petrochemical Co
Medical Area Total Energy Plant
(MATEP)
Erlangen Stadtwerke
Germany
2003
1
Power Generation
GD
Salman
Iran
2003
1
Oil & Gas offshore
MDc
Erlangen Stadtwerke
Petroiran Development Co
(PEDCO)
Alyeska
USA
2004
3
Gas Pipeline
GD
Alyeska Pipeline Co
Alyeska
USA
2004
2
Gas Pipeline
GD
Alyeska Pipeline Co
Persian Gulf
Rosa Lirio FPSO
Girassol
Iran
2004
6
Gas processing
MDc
Petropars
Angola
2004
2
FPSO
MDp
Thai Ceramics
Thailand
2004
1
Ceramic
GD
Total Angola
Thai German Ceramics Industry
plc
Anaco/Santa Rosa
Venezuela
2005
10
Oil & Gas onshore
MDc
PDVSA
Bridgestone
Esfandiar
Development
Japan
2005
1
General Manufact
GD
Bridgestone Tyres
Iran
2005
2
Gas Gathering
MDc
National Iraniain Oil Company
Gunashli
Azerbaijan
2005
2
Oil & Gas offshore
MDc
SOCAR
Otsuka
Japan
2005
1
Chemical
GD
Otsuka Chemical
Uralkaliy
Russia
2005
4
Chemical
GD
JSC Uralkaliy
Wingas
Germany
Burma
(Myanmar)
2005
2
HP Gas Transmission
MDc
Wingas
2005
2
Gas Export
MDc
Total E&P Myanmar
India
2006
5
Oil & Gas offshore
MDc
India
2006
4
Gas Export
MDc
Oil & Natural Gas Corporation
Oil and Natural Gas Commission
(ONGC)
Nigeria
2006
3
Power Generation
GD
Shell
Project Name
Site Country
Year
Qty
Bulwer Island
Australia
1999
Aitken Creek
Canada
United
Kingdom
United
Kingdom
Khuff Gas
Mobile Cyclones / site
x
UAE
Tabriz
Guernsey Electric
Huntsman Tioxide
Transco Cambridge
Transco Nether Kellet
FPSO Falcon, Yoho
Field
FPSO Serpentina,
Zafiro Field
Iroquois Gas
Kings Lynn
Zeneca Macclesfield
Yadana
Bassein Field, BCP-B
Platform
BCP-B2 Offshore
Platform
Gbaran Ubie,
Southern Swamp
Gbaran Ubie,
Southern Swamp
Nigeria
2006
2
Gas Gathering
MDc
Shell
ICO
Venezuela
2006
10
Gas Pipeline
MDc
PDVSA
Nar Compressor
Iran
2006
4
Gas Pipeline
MDc
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Station
Riverbay
USA
2006
2
Power Generation
GD
RIverbay Corporation Co-oP /
FMMC
Ahlstrom Mahti
Italy
2007
1
Pulp & Paper
GD
Ahlstrom Turin SpA
Kandhkot - CPECC
(H)
Pakistan
2007
3
Oil & Gas offshore
MDc
China Petroleum Engineering
Contracting Co.
Maruti Suzuki
India
2007
1
Automotives
GD
Maruti Udyog Limited
Maruti Suzuki 2 & 3
India
2007
2
Automotives
GD
Maruti Udyog Limited
Psyttalia
Greece
2007
1
Water treatment
GD
Athena SA
Sirri Island
Iran
2007
2
Oil & Gas
GD
IOOC
Tema Power
Ghana
2007
2
Power Generation
GD
Atholl Energy Ltd
ASESA
Spain
2008
1
Refinery
GD
Asfaltos Espanoles SA
Burullus
Egypt
2008
2
Oil & Gas
MDc
Camisea ll
Peru
2008
4
HP Gas Transmission
MDc
Burullus Gas Company
Transportadora de Gas del Peru
(TGP)/Technit
Ebla
Syria
2008
4
Gas processing
GD
Petro Canada Palmyra BV
Gulf LNG
USA
2008
2
Power Generation
GD
Jihar
Syria
2008
3
Gas processing
GD
Gulf LNG Clean Energy LLC
Syrian Petroleum Company / INA
Industija Nafte
Kievsky Paper
Ukraine
2008
3
Pulp & Paper
GD
Komatipoort
South Africa
2008
2
Gas Pipeline
MDc
Kievsky Cardboard & Paper Mill
Republic of Mozambique Pipeline
Company
Modovecement #2
Russia
2008
2
Cement
GD
Ulyanovskshifer Ltd
Salman (Foroozan)
Iran
2008
3
FPSO
MDc
Severodonetsk
Ukraine
2008
1
Chemical
GD
Severodonetsk Azot
H&A Engineers
USA
2009
3
Buildings&Institutes
GD
Confidential
Kharg Onshore 1-6
Iran
2009
6
Gas Gathering
MDc
Kharg Petrochemical Co
MHSRP II
India
2009
1
Power Generation
GD
ONGC
Papelera de Aralar
Bhogat Terminal
(Cairn)
Gassi Touil LPG
Recovery
Spain
2009
1
Pulp & Paper
GD
Papelera de Aralar SA
India
2010
3
Gas Pipeline
GD
Carin Energy India Pty Ltd
Algeria
2010
2
Gas Gathering
MDc
Sonatrach
Golden Sugar
Nigeria
2010
1
Sugar&Ethanol
GD
Golden Sugar
PDVSA Mobile Units
Rhourde Nouss SNC Lavalin
Venezuela
2010
16
Oil Well
GDmob
Petroleos de Venezuela (PDVSA)
Algeria
Burma
(Myanmar)
2010
3
Gas Processing
MDc
2010
3
Gas Export
MDc
Sonatrach
Daewoo International
Corporationn
Total
186
SHWE
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8.2 Facility Profile
8.2.1 Lincoln
Oil and Gas projects within Siemens are managed from five major locations: Duisburg, Germany;
Finspong, Sweden; Hengelo, The Netherlands; Lincoln, England; and Houston, USA.
Lincoln is a cathedral city with a population of around 81,000. It is located about three hours car journey
north of London and is easily accessed from Birmingham (120mins), Humberside (45mins) or East
Midlands (75mins) Airports. There is also a good rail link with London Kings Cross station.
The Lincoln site has a long and varied manufacturing history. Established in 1857 building agricultural
machinery, it developed in many areas. The company sold its first industrial gas turbine for an oil and gas
application in 1952. This unit was developed by Mr G B R Fielden who was part of the team that worked
on the original Whittle jet engine. The facility has continued to develop and produce new industrial gas
turbines under different ownership until 2003 when it became part of Siemens.
The factory now manufactures the SGT100, 200, 300 and 400 small industrial gas turbine ranges for
power generation, gas compression and oil pumping applications in the Oil and Gas industry.
Siemens occupies three sites in the city. Ruston Works is the main design, manufacturing and office
facility located in the city centre. Our Firth Road site is located about fifteen minutes walk away and
houses the service division, a modern Product Training Facility and engine development test bays.
Lindum House is used primarily as a conference facility. We have included a ‘How to find us’ map on the
following page.
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8.3 Manufacturing Facilities
8.3.1 Lincoln
Siemens small gas turbine facility at Lincoln has an experience base of more than 3,300 gas turbines
operating in 88 countries, with a total of 172 million operating hours.
Gas turbine production has a current potential for 120 units per year with full shift working. A further
increase in production is possible with an increase in the workforce.
Quality Management Systems comply with ISO 9001:2000
Site Statistics
•
•
•
•
Shop floor area – 66,250 m2
Office area – 24,200m2
Yard area – 74,900m2
Total – 165,350m2
Capabilities
Production Equipment
• Core engine
• Core engine research & development,
including:
• Component test rigs
• Full engine test beds
• Core engine manufacture, including:
• Compressor/Turbine blades and
segments
• Compressor and Turbine discs and
shafts
• Gas turbine casings; seals and bearing
encasements
• Combustion chambers covering wide
range of fuel applications.
• Core engine overhaul / retrofit
• Core engine assembly
• Core engine testing
• Product training
• Service centre
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•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CNC vertical and horizontal lathes
Vertical / horizontal boring machines
Manual horizontal lathes
Vertical and horizontal CNC machining
centres
Vertical Broaching machines
CNC creep feed grinders
Cylindrical CNC and manual grinders
Reciprocal CNC grinders
Shot peening machines
CNC deep hole drill
EDM CNC (Electrical discharge machining)
CNC Laser hole drilling
CNC Laser cutting
Welding CNC machines
CNC Power press and metal forming
machines
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8.4 Test Facilities
8.4.1 Lincoln
• Core Engine Testing
Core engine test beds covering the entire engine range are available at Ruston Works and are
predominantly used for production testing. Each Test Bed has its own dynamometer providing power
absorption capacity up to the full rating of the test bed.
• Rotor Testing
Balancing and over-speeding of compressor and turbine rotors is carried out on-site at Ruston Works.
• Component Testing
In addition to conventional measuring equipment, both component-specific hard gauging and a
number of co-ordinate measuring machines are available. A fully equipped metrology laboratory
calibrates most equipment on-site.
• NDT Techniques
•
•
•
•
•
•
Liquid penetrant inspection
Magnetic particle inspection
Eddy Current inspection
Ultrasonic testing
Radiographic testing
Leak detection
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9. Service Support
Introduction
Siemens fully supports it’s packaged gas turbine fleet by providing a complete service capability for the
current SGT100 (Typhoon); SGT200 (Tornado); SGT300 (Tempest) and SGT400 (Cyclone) gas turbines,
and classic TA , TB, and TD machines.
Siemens Industrial Turbomachinery Ltd is the current
owner of the Ruston & Hornsby, Ruston Gas Turbines,
ALSTOM, ABB ALSTOM and ALSTOM Power gas turbine
technologies manufactured in Lincoln, England.
The only source of Siemens approved parts and labour is
via the Siemens network of companies’ world-wide,
and through a number of authorised agents.
Services provided are as detailed on the following pages.
OEM Service Facilities
Factory Support
•
•
Overhaul facility expertise
ISO9001:2000 and ISO14001:1996 Certified
•
Argentina, Australia, Denmark, India, Iran,
Mexico, Russia, UAE, UK and USA
Global Network of Authorised Service Centres
Archives
•
Original Turbine Build records dating back to
1950 available for reference
Emergency Service
•
•
•
Priority service on parts supply
24 hour / 365 days per year technical assistance
helpdesk for LTP customers
Remote Monitoring & Diagnostic tool available to
assist helpdesk engineers
Training & Consulting
•
New Product Training Centre in Lincoln
OEM Supplied Materials
Spares Stockholding
•
•
•
•
Factory available
• 15,000 frequently used items available for
immediate despatch
• Spares finder web based application allows
stock availability to be checked
• Priority delivery service available on stock
parts
• 365 days a year coverage
• OEM guaranteed
Selected range of Repaired / Refurbished components OEM guaranteed
Selection of pre-defined kits of parts, available to satisfy the preventive and corrective
maintenance requirements of all gas turbines
Local stocks also available world-wide via the Siemens Global Network of Approved Service
Centres in Argentina, Australia, Denmark, India, Iran, Mexico, Russia, UAE, UK and USA
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Core Engine Pool
•
•
Performance tested and OEM guaranteed
Selected cores available for immediate despatch
Modernisation and Upgrade Products
•
Wide range of upgrades available to extend economic viability of asset
OEM Supplied Specialist Manpower
Field Staff
•
•
•
•
OEM trained
Specialist product knowledge
Aware of latest product updates
All work covered by OEM guarantees
Customer Support Manager
•
•
Single point contact for operational matters within Siemens
Personal knowledge of customer site, organisation and application
Factory Support
• Full Technical & Commercial Support available
Service Exchange
•
The replacement of a customer’s existing gas generator, power turbine or core engine with a
factory overhauled exchange unit of the same type and rating. The displaced unit from the
customer is returned to Siemens Lincoln, is overhauled and tested prior to re-instatement into the
service exchange pool fleet.
Fired Hour Service Exchange
•
This product is essentially a contractual commitment to perform an overhaul by service exchange
at a time convenient to the operator and at a price determined by an agreed formula.
Minimum Scope Overhaul
•
The overhaul and performance testing of a customer’s existing gas generator or core engine at
the Siemens overhaul facility Lincoln. A predefined scope of work for each engine type will be
performed at a set price. In the event that additional materials and labour are required, these are
quoted as an option following strip, clean and inspection.
On Condition Siemens Facility Lincoln Overhaul
•
The overhaul and performance testing of a customer’s existing gas generator, power turbine or
core engine at the Siemens overhaul facility Lincoln. Prior to commencement of overhaul, the
customer’s unit will be stripped, cleaned and inspected to establish the exact scope of work to be
quoted.
On Condition Site Overhaul Inspection
•
The overhaul inspection of a customer’s existing package, gas generator, power turbine or core
engine at site. Parts and field service labour will be provided to perform the work without the need
to transport the customer’s existing equipment to a service facility.
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Modernisation & Upgrades
•
•
A wide range of pre-engineered retrofit products to support and extend the economic viability of
the Siemens gas turbine fleet encompassing:
• Health & Safety compliance
• Environmental compliance
• Increase availability
• Improve efficiency
• Increase power output
Vast OEM experience providing bespoke retrofit products tailored to specific customer
requirements
Long Term Programmes
•
Siemens provides a comprehensive portfolio of Long Term Program (LTP) products designed to
suit the wide ranging needs of its customers in keeping their gas turbine fleet operating, all of
them using the maintenance plan as a solid base. The scope of these Long Term Programs can
be tailored to suit specific customer requirements, the cost of which is spread over the duration of
the contract. Standard options are:
Support Contract
•
This contract is aimed at those operators who are capable and confident in operating and
maintaining their gas turbine package but recognise the benefit associated with having easy
access to technical support and priority service as required. This contract includes priority service
on parts and manpower, access to the Helpdesk who can benefit from information provided
online via the Remote Monitoring System, where fitted and connected.
Preventive Contract
•
This contract is aimed at those operators who would also like the costs associated with all
scheduled maintenance to be known and fixed for a specific period of time. This contract includes
the same scope as the Support Contract plus all parts and manpower required to undertake
scheduled maintenance.
Corrective Contract
•
This contract is aimed at those operators who would like the benefit associated with a fully
inclusive type contract with costs of all technical support, scheduled and unscheduled
maintenance to be known and fixed for a specific period of time. This contract includes the same
scope as the Preventive Contract plus all parts and manpower required to undertake
unscheduled maintenance. For added peace of mind, a number of optional guarantees can be
added to this level of cover
Field Service Available Services
A range of field services are available via a global network of service personnel, including:• The supervision or execution of installation on new or relocated equipment
• Long or short term operation and maintenance services
• Routine service work
• Troubleshooting service
• Hands on site training for operators and maintenance personnel
All field service personnel are
• In house trained and qualified to ISO 9002
• Engineers specialised in at least one engine type or range, and experienced second to none in
the repair and maintenance of the customers equipment
• Strategically located to respond immediately to customer requests
• The only source of OEM supported field service personnel to fully support the Siemens range of
gas turbine packages.
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10. Comments
Comments and exceptions to International API standards applicable to gas turbines can be provided if
required.
No customer specifcations have been received and therefore no consideration has been given to these.
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Transcription

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