Capabilities and Overview

Transcription

Capabilities and Overview
Penflex Company Presentation
Penflex manufactures corrugated and interlocked flexible metal hose,
braid products, metal bellows and expansion joints and provides
competitive pricing, on-time delivery and superior customer service
OVERVIEW AND CAPABILITIES
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Company Presentation
A Global Industry Leader:
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Broadest Stock Product Line
Custom Solutions for Special Applications
Exceptional Quality Control
World Class Customer Service
A Reliable Partner, Committed to:
¾ Meeting Your Objectives
¾ High Customer Satisfaction
¾ Continuous Improvement
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Company Presentation
Core Values
Commitment to Distributors
Teamwork
Quality
Delivery
Responsiveness
Our Goal
Products
Corrugated Hose
P4 Series
P3 Series
Series 700
Series 800
Series 900
Series 1400
Interlocked Hose
M100 Pressure
TwinLok Lined Hose
Conveyor
Exhaust
Metal Bellows and Expansion Joints
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Company Presentation
Core Values
Commitment to Distributors
Penflex corrugated hose products are available worldwide through selected
fabricating distributors
Teamwork
To be the manufacturer of choice for fabricating distributors with;
A business model that supports distribution
High quality flexible metal hose & braid
Competitive pricing
On-time delivery and local stocking warehouses
Superior and personalized customer service
Cutting-edge industry expertise
Our Goal
To Excel in our strengths and enable you to focus your resources on your
core interests
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Company Presentation
Well positioned to support the Global Market
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3 Manufacturing Locations
5 Regional Warehouses
Distribution in 27 Countries
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© 2014 Penflex Corp. All Rights Reserved.
Vertical Markets Using Metal Hose
Our products are frequently used in piping situations where:
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There is a need to absorb the heat or pressure-induced expansion of the piping;
There is a need to compensate for misalignment, or to allow for lateral or axial movements of the piping system;
High temperature fluids or gases have to be safely conveyed through a system under high pressure or under vacuum conditions;
When a system is subjected to a vibration;
When a system is exposed to high external heat, corrosion, or heavy or rough handling.
New uses of our flexible metal products are being identified today as a
replacement for PTFE, hydraulic, rubber or composite products based on the
value and durability that metal offers. Flexible metal hose and expansion joints are
most often used in the following vertical markets.
OEM
Chemical Processing
Steel Mills
Petro-Chemical
Paper and Pulp
HVAC
Power Generation
Pump Connectors
Mining
Exhaust
Cryogenics and Refrigeration
Air Compressors
Food Processing
Oil / Gas
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© 2014 Penflex Corp. All Rights Reserved.
Penflex History
Penflex has been a pioneer from the very beginning and
continues today to be a leader in the design and manufacturing
of flexible metal hose. Recently Penflex introduced metal bellows and
expansion joints to our product range.
Penflex continues to grow with continuous investment in new and
productive equipment, opening new distribution centers, improved
Web-site, streamlined manufacturing processes, in house test
Facilities, and dedicated professionals.
Fast Fact: Penflex was one of the first manufacturers of metal hose in North America.
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex USA Plant
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Penflex’s facility is located in the rural
community of Gilbertsville, PA; 50 miles
Northwest of Philadelphia with easy
access to all major highways
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The facility has over 100,000 sq ft of
manufacturing space
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Clean Smoke Free workplace
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More than 70 employees currently work three shifts!
Fast Fact: Penflex’s move to the new plant has increased throughput by more than 40% with same
number of employees.
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex Vietnam Plant
In August 2010, Penflex established manufacturing operations in Vietnam, with a view to
offering an even better service to its international customer base.
Penflex Vietnam plant is located in the Road 14, Ho Nai Industrial Zone, Ho Nai 3 Commune,
Trang Bom District, Dong Nai Province with easy access to all major highways and ports a
one hour drive from Tan Son Nhat International Airport.
The facility has over 4500 m2 of manufacturing space with a Clean Smoke Free workplace.
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex Alpharetta Plant
In September 2014, Penflex opened manufacturing operations in
Alpharetta, Georgia. This plant is a start up factory producing metal
bellows and metal expansion joints with newly constructed
equipment.
The Alpharetta plant is located 45 miles from Atlanta’s Hartsfield–
Jackson International Airport. The facility has 6,000 sq. ft
manufacturing space and over 1,000 sq. ft of office.
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex Alpharetta Plant
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex Yatala Plant
In September 2014, Penflex established “Penflex Australia Pty Ltd
and opened a 5,000 sq. ft sales office and distribution facility in
Yatala, Queensland.
Queensland is an area of rapid development of the Coal Seam Gas
industry with significant opportunities for Penflex metal hose and
expansion joints products .
The facility is located 50 miles south of the Brisbane Airport.
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© 2014 Penflex Corp. All Rights Reserved.
Commitment to Distributors
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Penflex corrugated hose products are available worldwide
through selected fabricating distributors
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Our Goal: To be the manufacturer of choice by providing
fabricating distributors unparalleled value:
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A business model that supports distribution
High quality flexible metal hose, braid and expansion joints
Competitive pricing
On-time delivery
Superior and personalized customer service
Cutting-edge industry expertise
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Engineering
Penflex offers unparalleled engineering support
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Expert in-house engineering staff
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Janet Ellison, Head Production / Quality Engineer
B.A.E., Architecture and Structural Engineering, Penn State University
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Alex Kouzine, Product Engineer / Technical Sales
B.S., Industrial Engineering, National Technical University (Ukraine)
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Jessica Bruzzese, Quality Engineer
M.S., Material Science Engineer, Drexel University
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William Hunter, Director of Expansion Joint Engineering
HNC, ONC, BS, Kirkcaldy University.
Design and build equipment for Bellows/Expansion Joint manufacture to satisfy the needs of the distributors
and customers in the US and abroad. Prior experience with American BOA designing and building own
equipment. Developed comprehensive calculation program which incorporates EJMA and ASME values.
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Research, development and design verification
Failure analysis reports
Product Training
Field Support
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Teamwork System (PTS)
PTS Quality Objectives:
Translate customer needs into product specifications
•Allow for resource planning and controls to meet specifications
•Fulfill customer needs through effective processes
•Provide regular communications to customers regarding orders, shipments and
Company update
•Ensure continuous improvements to evolving customer needs
Fast Fact: By continually improving the quality of its system and processes, Penflex delivers more
value through better productivity.
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Teamwork System (PTS)
PTS Health and Safety Objectives:
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Identify and assess health and safety hazards in the workplace
Establish health and safety objectives
Ensure every team member is competent to work safely
Involve the team in the mitigation of health and safety hazards
Promptly report any unhealthy or unsafe act, condition or event
Continually improve our personal performance, our process, our system
Fast Fact: Continually improving our system will provide a safer environment for family, community
and self.
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© 2014 Penflex Corp. All Rights Reserved.
The Penflex Team – First Responders
We are here – we want to hear from you!
Owners
Robert Barker
Nate Barker
Customer Service Team
Mike Nappi, Nat’l Sales
Briana Kautz, Sales Leader
Alex Kouzine, European Sales
Ben Gett, Australian Sales
Dorothy Ha, Vietnam Sales
Engineering
Janet Ellison
Alex Kouzine
William Hunter
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Products
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Corrugated Metal Hose (¼” – 14” NB)
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Interlocked Metal Hose
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P3, ¼-2” 321/316L Braided Hose
P4, ¼-4” 321/316L Braided Hose
700, ¼-14” 321/316L/M400/I625/C276/C510 Braided Hose
800, ¼-6” 321/316L Braided Hose
900, ¼-2” 316L Braided Hose
1400, Highest 3-4” 316L Braided
M100
Exhaust
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IE 30 light
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IE 50 Standard
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IE 65 Heavy
Conveyor
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Standard
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Smooth Bore
Wire & Synthetic Braids
Metal Bellows and Expansion Joints
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose P4 Series
P4 is similar in wall thickness, ID, OD and corrugation per foot to 700 Series
with an braid that has a higher coverage.
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P4 is a cost effective hose designed for use in markets around the world
P4 is a heavier wall hose than P3 and has a larger ID and OD than P3
P4 offers greater life in corrosive applications due to the increase in wall thickness
P4 is a medium corrugation count annular hose with a high height profile
P4 is made from bright annealed strip for a clean appearance
P4 is a continuously produced hose offering long lengths
P4 is manufactured with a high coverage braid for elevated working pressures
P4 is manufactured in 321 and 316L stainless steel with 304L braid
P4 is made in nominal sizes ¼”-4”
P4 is packaged for maximum density for economical shipments
P4 is packaged for maximum protection for safe, and undamaged shipments
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose P3 Series
P3 is a cost effective high quality hose for general usage
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P3 is a cost effective hose designed for use in markets around the world
P3 is a high corrugation count annular hose with a mid-height profile
P3 is made from bright annealed strip for a clean appearance
P3 is a continuously produced hose offering long lengths
P3 is manufactured with a high coverage braid for elevated working pressures
P3 is manufactured in 304 and 316L stainless steel with 304L braid
P3 is made in sizes ¼”-2” (6-50mm) including 5/16” (10mm) and 5/8” (16mm)
P3 is made with nominal inside diameters equal to the actual inside diameters
P3 is packaged for maximum density for economical shipments
P3 is packaged for maximum protection for safe, and undamaged shipments
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose 700 Series
700 Series, Penflex’s original industrial corrugated hose
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700 Series is the dependable workhorse of the industry
Construction: Annular High Profile Hose with Standard Pitch
Open or Compressed Pitch available
Material: Hose: 321, 316L, Monel™400, Inconel™625, Hastelloy™C276, Bronze, AL6XN
Material: Braid: 304L Stainless Steel
Packaging: Standard Cartons or Braided Hose-on-Reels
Characteristics: Medium weight / medium flexibility
Hose sizes ¼” – 14”
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose 800 Series
800 Series, heavy duty hose and braid
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Higher pressure heavy weight 316L & 321 SS Hose with 304L Braid for greater pressure
and longer chemical resistance due to increased wall thickness
Construction: Annular / Close Pitch
Material: Hose: 316L / 321 Stainless Steel
Material: Braid: 304L Stainless Steel – SHB
Characteristics: Heavy Weight / Medium Flexibility
Packaging: Standard Cartons or Braided Hose-on-Reels
Hose sizes ¼” – 6”
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose 900 Series
900 Series, high pressure hose and braid for critical applications
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Construction: Annular / Close Pitch
Material: Hose: 316L Stainless Steel
Material: Braid: 304L Stainless Steel – HTSB
Characteristics: Heavy Weight / Medium Flexibility
Packaging: Available double braided Hose cut to length
Hose sizes ¼” – 2”
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© 2014 Penflex Corp. All Rights Reserved.
Corrugated Metal Hose 1400 Series
1400 Series, high pressure hose and braid for critical applications
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Construction: Annular / Close Pitch
Material: Hose: 316L Stainless Steel
Material: Multiple Braids: 304L Stainless Steel – HTSB
Characteristics: Heavy Weight / Flexibility requiring force to bend
Packaging: Available double braided Hose cut to length
Hose sizes 3-4”
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© 2014 Penflex Corp. All Rights Reserved.
Custom Metal Hose
Penflex manufactures many custom hoses using many
combinations of alloys, wall thicknesses, and braids to meet
special needs.
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Examples include
1” – 3” Annular hose using AL6XN to alleviate stress corrosion cracking
3” 304SS hose using 0.010” wall for low pressure venting
3” 321SS hose using 0.028” wall for high pressure hoses
1” 316LSS hose using 0.025” wall with custom high pressure 316L braid
Open pitch hose up to 12” NB for exhaust piping
¼” Compressed 316 helical hose with 2 layers of braid for high pressures
High tensile braid in 316L for convoluted PTFE hose
Build to print or prototype, customer verified
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© 2014 Penflex Corp. All Rights Reserved.
Interlocked Hose
Penflex’s interlocked metal hoses are made for variety of specialized
industrial applications and are available in a wide range of
metals, styles and sizes
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M-100 Pressure Hose
Conveyor Hose
Interlock Exhaust Hose
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© 2014 Penflex Corp. All Rights Reserved.
M-100 Pressure Hose
M-100 Unique High quality, heavy duty, fully interlocked Pressure
metal hose
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Produced in type 304 stainless steel. I.D. sizes range from ½” through 28"
Designed to withstand the abuses of many industrial applications
The inclusion of a quality packing into a specially formed groove during manufacturing
serves as a continuous gasket to make the hose pressure tight.
media such as air and non-searching fluids can be conveyed by M-100 hose at moderate
pressures and temperatures.
Used for metal expansion joints, pulverized coal, diesel exhaust, barge unloading, fuel oil
transfer and oven exhaust to name a few.
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© 2014 Penflex Corp. All Rights Reserved.
Metal Bellows and Expansion Joints
Key Features
Our team has 30 years of experience in engineering, design and production of Metal Expansion
Joint products, we will have a solution suited for your critical needs.
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Single and Multi-ply bellows for maximum cycle life under stringent conditions
Bellow material: 304, 316L, 321, Inconel® 625, 600 & 825 Hastelloy® C-22 & C-276, Monel® 400
Sizes range from 3” through 120”
Designed per EJMA, B31.3 or B31.1 specifications
Various attachments are available: Fixed Flanges, Floating Flanges (Vanstone), RF Flanges, Weld
Nipples. Supplied with resistance welded plies if required.
Universal and Pressure Balanced Joints are available
Pump Connectors 3”ND to 12”ND in stock
Various materials in stock for a quick response and lead time
Structural welding is in accordance to ASME Section IX
Markets served: Steel Mills, Power Generation, Engine Exhaust, Heat Exchangers, Petrochemical,
Pulp Paper, Ship Building, Fuel Cells, Chemical Processing and Waste Water
NDE available: Pressure Testing, Liquid Penetrant Testing, Fluorescent Penetrant Testing and
Radiography
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© 2014 Penflex Corp. All Rights Reserved.
Penflex Company Presentation
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Visit us on the web: www.penflex.com
Call us: 610-367-2260
Email us: [email protected]
THANK YOU
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© 2014 Penflex Corp. All Rights Reserved.