Capabilities and Overview
Transcription
Capabilities and Overview
Penflex Company Presentation Penflex manufactures corrugated and interlocked flexible metal hose, braid products, metal bellows and expansion joints and provides competitive pricing, on-time delivery and superior customer service OVERVIEW AND CAPABILITIES 2 © 2014 Penflex Corp. All Rights Reserved. Penflex Company Presentation A Global Industry Leader: ¾ ¾ ¾ ¾ Broadest Stock Product Line Custom Solutions for Special Applications Exceptional Quality Control World Class Customer Service A Reliable Partner, Committed to: ¾ Meeting Your Objectives ¾ High Customer Satisfaction ¾ Continuous Improvement 3 © 2014 Penflex Corp. All Rights Reserved. Penflex Company Presentation Core Values Commitment to Distributors Teamwork Quality Delivery Responsiveness Our Goal Products Corrugated Hose P4 Series P3 Series Series 700 Series 800 Series 900 Series 1400 Interlocked Hose M100 Pressure TwinLok Lined Hose Conveyor Exhaust Metal Bellows and Expansion Joints 4 © 2014 Penflex Corp. All Rights Reserved. Penflex Company Presentation Core Values Commitment to Distributors Penflex corrugated hose products are available worldwide through selected fabricating distributors Teamwork To be the manufacturer of choice for fabricating distributors with; A business model that supports distribution High quality flexible metal hose & braid Competitive pricing On-time delivery and local stocking warehouses Superior and personalized customer service Cutting-edge industry expertise Our Goal To Excel in our strengths and enable you to focus your resources on your core interests 5 © 2014 Penflex Corp. All Rights Reserved. Penflex Company Presentation Well positioned to support the Global Market • • • 3 Manufacturing Locations 5 Regional Warehouses Distribution in 27 Countries 6 © 2014 Penflex Corp. All Rights Reserved. Vertical Markets Using Metal Hose Our products are frequently used in piping situations where: • • • • • There is a need to absorb the heat or pressure-induced expansion of the piping; There is a need to compensate for misalignment, or to allow for lateral or axial movements of the piping system; High temperature fluids or gases have to be safely conveyed through a system under high pressure or under vacuum conditions; When a system is subjected to a vibration; When a system is exposed to high external heat, corrosion, or heavy or rough handling. New uses of our flexible metal products are being identified today as a replacement for PTFE, hydraulic, rubber or composite products based on the value and durability that metal offers. Flexible metal hose and expansion joints are most often used in the following vertical markets. OEM Chemical Processing Steel Mills Petro-Chemical Paper and Pulp HVAC Power Generation Pump Connectors Mining Exhaust Cryogenics and Refrigeration Air Compressors Food Processing Oil / Gas 7 © 2014 Penflex Corp. All Rights Reserved. Penflex History Penflex has been a pioneer from the very beginning and continues today to be a leader in the design and manufacturing of flexible metal hose. Recently Penflex introduced metal bellows and expansion joints to our product range. Penflex continues to grow with continuous investment in new and productive equipment, opening new distribution centers, improved Web-site, streamlined manufacturing processes, in house test Facilities, and dedicated professionals. Fast Fact: Penflex was one of the first manufacturers of metal hose in North America. 8 © 2014 Penflex Corp. All Rights Reserved. The Penflex USA Plant • Penflex’s facility is located in the rural community of Gilbertsville, PA; 50 miles Northwest of Philadelphia with easy access to all major highways • The facility has over 100,000 sq ft of manufacturing space • Clean Smoke Free workplace • More than 70 employees currently work three shifts! Fast Fact: Penflex’s move to the new plant has increased throughput by more than 40% with same number of employees. 9 © 2014 Penflex Corp. All Rights Reserved. The Penflex Vietnam Plant In August 2010, Penflex established manufacturing operations in Vietnam, with a view to offering an even better service to its international customer base. Penflex Vietnam plant is located in the Road 14, Ho Nai Industrial Zone, Ho Nai 3 Commune, Trang Bom District, Dong Nai Province with easy access to all major highways and ports a one hour drive from Tan Son Nhat International Airport. The facility has over 4500 m2 of manufacturing space with a Clean Smoke Free workplace. 10 © 2014 Penflex Corp. All Rights Reserved. The Penflex Alpharetta Plant In September 2014, Penflex opened manufacturing operations in Alpharetta, Georgia. This plant is a start up factory producing metal bellows and metal expansion joints with newly constructed equipment. The Alpharetta plant is located 45 miles from Atlanta’s Hartsfield– Jackson International Airport. The facility has 6,000 sq. ft manufacturing space and over 1,000 sq. ft of office. 11 © 2014 Penflex Corp. All Rights Reserved. The Penflex Alpharetta Plant 12 © 2014 Penflex Corp. All Rights Reserved. The Penflex Yatala Plant In September 2014, Penflex established “Penflex Australia Pty Ltd and opened a 5,000 sq. ft sales office and distribution facility in Yatala, Queensland. Queensland is an area of rapid development of the Coal Seam Gas industry with significant opportunities for Penflex metal hose and expansion joints products . The facility is located 50 miles south of the Brisbane Airport. 13 © 2014 Penflex Corp. All Rights Reserved. Commitment to Distributors • Penflex corrugated hose products are available worldwide through selected fabricating distributors • Our Goal: To be the manufacturer of choice by providing fabricating distributors unparalleled value: • • • • • • A business model that supports distribution High quality flexible metal hose, braid and expansion joints Competitive pricing On-time delivery Superior and personalized customer service Cutting-edge industry expertise 14 © 2014 Penflex Corp. All Rights Reserved. Penflex Engineering Penflex offers unparalleled engineering support • Expert in-house engineering staff • Janet Ellison, Head Production / Quality Engineer B.A.E., Architecture and Structural Engineering, Penn State University • Alex Kouzine, Product Engineer / Technical Sales B.S., Industrial Engineering, National Technical University (Ukraine) • Jessica Bruzzese, Quality Engineer M.S., Material Science Engineer, Drexel University • William Hunter, Director of Expansion Joint Engineering HNC, ONC, BS, Kirkcaldy University. Design and build equipment for Bellows/Expansion Joint manufacture to satisfy the needs of the distributors and customers in the US and abroad. Prior experience with American BOA designing and building own equipment. Developed comprehensive calculation program which incorporates EJMA and ASME values. • • • • Research, development and design verification Failure analysis reports Product Training Field Support 15 © 2014 Penflex Corp. All Rights Reserved. Penflex Teamwork System (PTS) PTS Quality Objectives: Translate customer needs into product specifications •Allow for resource planning and controls to meet specifications •Fulfill customer needs through effective processes •Provide regular communications to customers regarding orders, shipments and Company update •Ensure continuous improvements to evolving customer needs Fast Fact: By continually improving the quality of its system and processes, Penflex delivers more value through better productivity. 16 © 2014 Penflex Corp. All Rights Reserved. Penflex Teamwork System (PTS) PTS Health and Safety Objectives: • • • • • • Identify and assess health and safety hazards in the workplace Establish health and safety objectives Ensure every team member is competent to work safely Involve the team in the mitigation of health and safety hazards Promptly report any unhealthy or unsafe act, condition or event Continually improve our personal performance, our process, our system Fast Fact: Continually improving our system will provide a safer environment for family, community and self. 17 © 2014 Penflex Corp. All Rights Reserved. The Penflex Team – First Responders We are here – we want to hear from you! Owners Robert Barker Nate Barker Customer Service Team Mike Nappi, Nat’l Sales Briana Kautz, Sales Leader Alex Kouzine, European Sales Ben Gett, Australian Sales Dorothy Ha, Vietnam Sales Engineering Janet Ellison Alex Kouzine William Hunter [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] 18 © 2014 Penflex Corp. All Rights Reserved. Penflex Products • Corrugated Metal Hose (¼” – 14” NB) • • • • • • • Interlocked Metal Hose • • • • • P3, ¼-2” 321/316L Braided Hose P4, ¼-4” 321/316L Braided Hose 700, ¼-14” 321/316L/M400/I625/C276/C510 Braided Hose 800, ¼-6” 321/316L Braided Hose 900, ¼-2” 316L Braided Hose 1400, Highest 3-4” 316L Braided M100 Exhaust • IE 30 light • IE 50 Standard • IE 65 Heavy Conveyor • Standard • Smooth Bore Wire & Synthetic Braids Metal Bellows and Expansion Joints 19 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose P4 Series P4 is similar in wall thickness, ID, OD and corrugation per foot to 700 Series with an braid that has a higher coverage. • • • • • • • • • • • P4 is a cost effective hose designed for use in markets around the world P4 is a heavier wall hose than P3 and has a larger ID and OD than P3 P4 offers greater life in corrosive applications due to the increase in wall thickness P4 is a medium corrugation count annular hose with a high height profile P4 is made from bright annealed strip for a clean appearance P4 is a continuously produced hose offering long lengths P4 is manufactured with a high coverage braid for elevated working pressures P4 is manufactured in 321 and 316L stainless steel with 304L braid P4 is made in nominal sizes ¼”-4” P4 is packaged for maximum density for economical shipments P4 is packaged for maximum protection for safe, and undamaged shipments 20 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose P3 Series P3 is a cost effective high quality hose for general usage • • • • • • • • • • P3 is a cost effective hose designed for use in markets around the world P3 is a high corrugation count annular hose with a mid-height profile P3 is made from bright annealed strip for a clean appearance P3 is a continuously produced hose offering long lengths P3 is manufactured with a high coverage braid for elevated working pressures P3 is manufactured in 304 and 316L stainless steel with 304L braid P3 is made in sizes ¼”-2” (6-50mm) including 5/16” (10mm) and 5/8” (16mm) P3 is made with nominal inside diameters equal to the actual inside diameters P3 is packaged for maximum density for economical shipments P3 is packaged for maximum protection for safe, and undamaged shipments 21 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose 700 Series 700 Series, Penflex’s original industrial corrugated hose • • • • • • • • 700 Series is the dependable workhorse of the industry Construction: Annular High Profile Hose with Standard Pitch Open or Compressed Pitch available Material: Hose: 321, 316L, Monel™400, Inconel™625, Hastelloy™C276, Bronze, AL6XN Material: Braid: 304L Stainless Steel Packaging: Standard Cartons or Braided Hose-on-Reels Characteristics: Medium weight / medium flexibility Hose sizes ¼” – 14” 22 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose 800 Series 800 Series, heavy duty hose and braid • • • • • • • Higher pressure heavy weight 316L & 321 SS Hose with 304L Braid for greater pressure and longer chemical resistance due to increased wall thickness Construction: Annular / Close Pitch Material: Hose: 316L / 321 Stainless Steel Material: Braid: 304L Stainless Steel – SHB Characteristics: Heavy Weight / Medium Flexibility Packaging: Standard Cartons or Braided Hose-on-Reels Hose sizes ¼” – 6” 23 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose 900 Series 900 Series, high pressure hose and braid for critical applications • • • • • • Construction: Annular / Close Pitch Material: Hose: 316L Stainless Steel Material: Braid: 304L Stainless Steel – HTSB Characteristics: Heavy Weight / Medium Flexibility Packaging: Available double braided Hose cut to length Hose sizes ¼” – 2” 24 © 2014 Penflex Corp. All Rights Reserved. Corrugated Metal Hose 1400 Series 1400 Series, high pressure hose and braid for critical applications • • • • • • Construction: Annular / Close Pitch Material: Hose: 316L Stainless Steel Material: Multiple Braids: 304L Stainless Steel – HTSB Characteristics: Heavy Weight / Flexibility requiring force to bend Packaging: Available double braided Hose cut to length Hose sizes 3-4” 25 © 2014 Penflex Corp. All Rights Reserved. Custom Metal Hose Penflex manufactures many custom hoses using many combinations of alloys, wall thicknesses, and braids to meet special needs. • • • • • • • • • Examples include 1” – 3” Annular hose using AL6XN to alleviate stress corrosion cracking 3” 304SS hose using 0.010” wall for low pressure venting 3” 321SS hose using 0.028” wall for high pressure hoses 1” 316LSS hose using 0.025” wall with custom high pressure 316L braid Open pitch hose up to 12” NB for exhaust piping ¼” Compressed 316 helical hose with 2 layers of braid for high pressures High tensile braid in 316L for convoluted PTFE hose Build to print or prototype, customer verified 26 © 2014 Penflex Corp. All Rights Reserved. Interlocked Hose Penflex’s interlocked metal hoses are made for variety of specialized industrial applications and are available in a wide range of metals, styles and sizes • • • M-100 Pressure Hose Conveyor Hose Interlock Exhaust Hose 27 © 2014 Penflex Corp. All Rights Reserved. M-100 Pressure Hose M-100 Unique High quality, heavy duty, fully interlocked Pressure metal hose • • • • • Produced in type 304 stainless steel. I.D. sizes range from ½” through 28" Designed to withstand the abuses of many industrial applications The inclusion of a quality packing into a specially formed groove during manufacturing serves as a continuous gasket to make the hose pressure tight. media such as air and non-searching fluids can be conveyed by M-100 hose at moderate pressures and temperatures. Used for metal expansion joints, pulverized coal, diesel exhaust, barge unloading, fuel oil transfer and oven exhaust to name a few. 28 © 2014 Penflex Corp. All Rights Reserved. Metal Bellows and Expansion Joints Key Features Our team has 30 years of experience in engineering, design and production of Metal Expansion Joint products, we will have a solution suited for your critical needs. • • • • • • • • • • • Single and Multi-ply bellows for maximum cycle life under stringent conditions Bellow material: 304, 316L, 321, Inconel® 625, 600 & 825 Hastelloy® C-22 & C-276, Monel® 400 Sizes range from 3” through 120” Designed per EJMA, B31.3 or B31.1 specifications Various attachments are available: Fixed Flanges, Floating Flanges (Vanstone), RF Flanges, Weld Nipples. Supplied with resistance welded plies if required. Universal and Pressure Balanced Joints are available Pump Connectors 3”ND to 12”ND in stock Various materials in stock for a quick response and lead time Structural welding is in accordance to ASME Section IX Markets served: Steel Mills, Power Generation, Engine Exhaust, Heat Exchangers, Petrochemical, Pulp Paper, Ship Building, Fuel Cells, Chemical Processing and Waste Water NDE available: Pressure Testing, Liquid Penetrant Testing, Fluorescent Penetrant Testing and Radiography 29 © 2014 Penflex Corp. All Rights Reserved. Penflex Company Presentation • • • Visit us on the web: www.penflex.com Call us: 610-367-2260 Email us: [email protected] THANK YOU 30 © 2014 Penflex Corp. All Rights Reserved.