Free Santa Bear Pattern

WOODWORKING AND THE ART OF INLAY; A NEWSLETTER/CATALOG TO THE FRIENDS OF JUDY GALE ROBERTS AND JERRY BOOHER
See Inside for;
• 7 New Intarsia Patterns
• 2007 Intarsia Class Schedule
• Join us on the WoodworkingChannel
• Using Sanding Shims
• Kids learning Intarsia
• All the Bear Details
• Price Increase
Free Santa Bear Pattern
on the back cover, more bears inside.
ALL CONTENTS OF THIS CATALOG ARE COPYRIGHTED. ANY REPRODUCTION FOR DISTRIBUTION IS PROHIBITED.
$2.00 U.S.
The Intarsia
Times
CONTENTS
Fall • Winter Issue 2006
The Intarsia Times is published twice a year by Roberts Studio
(Judy Gale Roberts and Jerry Booher). The Intarsia Times is
a free publication. The newsletters are available to the United
States and Canadian residents only.
Send address changes to Roberts Studio, 2620 Heather
Rd., Seymour, TN 37865
(800) 316-9010 • (865) 428-8875 • (865) 428-7870 Fax
Office Hours: Monday through Friday 8:30 to 5:00
Showroom Hours: Monday through Friday 9:30 to 4:30
WebSite www.intarsia.com Email: [email protected]
50+ Years and
Going Strong
I t wasn’t long ago it hit me like a
ton of bricks. Judy and I have over 50
years of Full Time Intarsia experience.
Judy started with her father over 30 years ago. Judy and
I started working together doing Intarsia full time for a
living over 22 years ago. I just can’t believe that we have
been doing Intarsia that long and still enjoy it this much.
We have met many very nice people along the way.
Just knowing that Intarsia is here to stay is very rewarding.
A very special thanks to all of you for helping us along our
way.
Come With us - - We are going to bring you some out of sight
Intrarsia - - Stay Tuned.
For all of us Internet folks there is a new woodworking site. This is not your regular woodworking site,
this is a huge leap forward for us woodworkers. This
new site has hit the nail right on the head (I can’t believe
I said that). This site broadcasts woodworking videos
24 hours a day from the top names in the business. All
you have to do is visit the site, click on schedule and
check out your favorite woodworking activity and learn
from the pros.
And guess what!! You can see us teaching
Intarsia there as well. Judy and I will be working on
different things all the time.
Believe it or not, I am hosting my very own
Abrasive Cleaning Stick............................................................ 20
Allen Wrenches......................................................................... 20
American Wildlife Series.......................................................... 16
Class Information...................................................................... 21
Copy Permission........................................................................ 18
Detail Sander (Intarsia).............................................................. 19
Endangered Species Intarsia Patterns........................................ 16
Excalibur...................................................................................... 7
Flex Drum Sander...................................................................... 20
Foot Switch................................................................................ 19
Foredom Bench Grinder............................................................ 19
Glue Gun................................................................................... 19
Intarsia Books............................................................................ 18
Interesting Characters.................................................................. 4
Kirges Sanders........................................................................... 19
Larger Size Intarsia Patterns................................................. 16,17
Luxo Magnifier Lamp................................................................ 19
Map............................................................................................ 22
New Intarsia Patterns................................................................ 4,5
New Product................................................................................ 7
Opti-Visor & Light.................................................................... 19
Order Form................................................................................ 23
Our Cougar Club......................................................................... 6
Planning a Visit?.......................................................................... 7
Poster Intarsia Pattern Sets........................................................ 17
Price Increase............................................................................... 7
Regular Size Intarsia Patterns.................................................8-16
Santa Bear Instructions................................................................ 6
Scroll Saw Blades...................................................................... 20
Scroll Saw/Fretwork Books....................................................... 21
Shipping Information................................................................. 22
Using Sanding Shims.................................................................. 3
Videos........................................................................................ 18
Wheel Dresser........................................................................... 19
Wiping Gel Finishes.................................................................. 19
Wonder Wheel........................................................................... 19
Woodworking Channel................................................................ 2
scroll saw series on the channel. I plan to bring to the channel
some of the top scrollers from around the U.S. and perhaps
beyond. We will be working on fretwork with Mike Lewis and
Vicky Lewis and I will be talking to parents and grandparents
about getting their children involved in scrolling. Rick Hutchenson will be teaching us the finer points of clock making ....I
mean an actual clock with all the gears made of wood.
First and foremost my goal in scrolling on the channel
is to bring “QUALITY” to scrolling. There are a bunch of very
highly skilled people out here and I’m on the lookout to find
them. Hopefully I will have them explain and demonstrate some
of the finer points of scrolling. Who knows.... maybe I’ll tell a
joke or two, or sing a tune (maybe not). Either way...join me at
the WoodWorkingchannel.com.
If you have any suggestions (other than to tell me to drop
dead) for the scrolling show, or if you want to learn something
in particular about scrolling, just drop me an email at jerry@
thewoodworkingchannel.com
http://http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
Using Sanding Shims
My father and I didn’t start out using sanding shims when we created large intarsia projects for commercial installations. We would sand one piece, put it back in place and mark where it joined the next part. Then try to sand the next
part down to the line as close as possible. It was years latter when Jerry started working with me and he came up with the
idea of sanding groups of pieces together as one unit. I hated to admit he had a good idea, but I tried it and still use it on
almost every intarsia project I make. When I shape the pieces my goal is to make it emulate the real thing. For example if
I were sanding a horse with a white blaze, a color change on the coat does not mean the contour changes. After the parts
are sanded they are removed from the sanding shim and I hand sand a very slight bevel around the edges of the parts. The
other time a sanding shim comes in handy is when you are blending in raised areas. Using a dog as an example, if I had two
raising shims placed under the nose area to add more dimension I would want to blend in the parts so it didn’t look like it
had a stair step shaped nose. I use double sided carpet tape to hold the parts onto the sanding shim, making sure the raising
shims are taped in place before sanding.
I use an inexpensive “light duty” carpet tape. You will need at least
two pieces of tape to hold each part down. I would rather turn the parts upside down to put the tape on the back of the parts rather than placing the tape
on the sanding shim. This way I can make sure each part has enough tape to
hold it down. Otherwise you practically have to cover the entire surface of the
sanding shim with tape to ensure each part has tape. I really do not like to use
that much tape, it makes it much harder to take the parts off the shim without
breaking anything. Now, if there are more than one raising shim stacked up it
is going to be easier to put the tape on each raising shim and the sanding shim.
Then you have to carefully assemble the parts making sure the raising shims
don’t interfere with the placement of the parts. The trick to this is not pressing
anything down firmly until everything is in place.
The first piece of tape I put down I like to cover as many parts as possible to
help keep the parts from shifting around. Instead of using lots of short pieces
of tape I like to use long strips, it sure makes it easier to remove the paper from
the tape. Sometimes it is a good idea to edge tape small parts that are on the perimeter of the section being sanded.
If you have trouble keeping the parts on your sanding shim there
may be several reasons. One problem is the sanding shim is not flat, or
the parts were dusty and the tape did not make a good bond, or there isn’t
enough tape to hold the part down, and last but not least perhaps you are
pressing too hard against the sander.
We see many intarsia projects that have each part heavily rounded. It
gives the project a quilted feel and accentuates each part that makes up the
picture. There is nothing wrong with this, it is more of a personal sanding
choice that each person decides how they want their projects to look. As
mentioned above I like to make it have
the feel of the “real” subject I am making, so I have a realistic goal in mind. I
think if each piece is heavily rounded you first notice all the different pieces of wood,
then you notice all the pieces make up a picture. Where as if they are sanded/contoured
according to the real thing you first notice the subject, then see that it is made up of many
pieces of wood.
Another thought to keep in mind is balance. It can look redundant to have every
part heavily rounded. To balance the project I like to have some mellow contours to help
accentuate the more rounded parts. As an example the Mustang above has a mellow
contour to the neck and the mane is much more rounded. Or the Big Foot Clown on the
right, the fingers really stand out next to the flat soles of the shoes. The hair is more flat
to help make the face have more dimension. The face has a mellow contour to help make
the nose stand out more. The same with the hat, it has a mellow contour which makes the
ball on top look much rounder than it is.
I hope these tips are helpful with shaping your intarsia projects. Judy
3
Charles and Sons
Donald
Roy
Jim
Vince “the Bear Man”
Interesting Characters
The Classes have has given us the opportunity to meet some of the most
interesting people you can imagine. I am always thinking “who traveled
the furthest”, who’s the oldest, who has been here the most often, who’s
the tallest and shortest etc. plus who’s the weirdest (besides Jerry) LOL
(for those of you that may not know what the letters ,”LOL” mean, it is internet - email jargon for “Laugh Out Loud”). I do a lot of laughing so you will
see this more and more in our newsletter.
I think I will answer some of those burning questions right now.
•The oldest : Charles is from Ohio at 94, a very nice man and his two sons also attended
class with him. We are very sorry to say that he has passed away and we are sure he is greatly
missed by his family and friends.
•The Tallest: Donald from MI is 6”10”. Just slightly taller than Judy, he says he is 5’22”. By
the way we all call him Sir.
•The most classes attended person is: Jim B from Glendale Az. I think about all the students
know Jim by now. Jim is an ex Highway patrolman, that just couldn’t help passing out tickets
for parking violations in our parking lot. He said he comes for the $400.00 Bar B Que.
•Furthest Traveler: For two years in a row is Roy from Hampshire England. I picked on Roy
quite a bit while he was here and he is a real trouper to put up with us.
•I have no idea what to call the next title but he is on the staff of Air Force One (you know.....
the Presidents plane). Mike even gave us a personal tour of the President’s plane which was one
of the high points of my entire life. Thanks Mike.
•The Strongest: Don B. from Washington can lift two 90 pound bales of alfalfa hay, one in each
hand. Don and His wife farmed four hundred acres of Alfalfa,,, just the two of them.I’m sure
gald Don’s a good friend of mine. I think we just may open a “Bail Bond Agency” together--I’ll run the office LOL !
Another interesting person that passed through here and stands out is Vince. We can
thank Vince and his lovely wife Nadine for the new bear ideas that we have in this newsletter
plus more to come. Vince brought his bear ideas into the shop one day and they were very cute
and the light bulb went off in my little head. Over the past years we have seen our Bear Design
I-42 modified into different themes but Vince went one further. They did a whole series of Bear
Characters using different occupations and sports. These were so neat that we got their permission to reproduce them and have a partnership between Vince and Judy to offer them to you.
Judy has gone further and did many more bears which popped into her mind. Stay tuned
for more bears to come in the future. I guess there will be one for just about everyone, grandparents can give them to their grandchildren etc..
Believe this or not....Vince is a genuine Chemist in Texas. I am trying to have him formulate
a powder that we can sprinkle onto a board and the parts will be cut out the next morning. I think
he’ll be working on that one for a while. Of all things.....Vince and Nadine run “marathons”...
the kind you actually run 26 miles in. After class one day Vince actually asked me to go running
with him. “OH Dang” I said....I can’t go tonight, as I pulled up on my pants at my belt line,
because I got to clean the shop. But thank you any way. Little did he know I can’t even drive
26 miles without stopping for a nap. I guess I just let the cat out of the bag. Oh well ! LOL !
Thanks Vince and Nadine or the bear ideas and letting us use your ideas.
We would also like to announce that we have a volunteer writer for our next issue. We
will keep him as a “Mystery” writer for now. He will introduce himself in the next newsletter.
If you have any helpful tips or ideas you would like to share with fellow Intarsia enthusiasts please send them to us. If there
are any questions you may have or features you would like to see in up coming issues please feel free to let us know. Also, if you
have any events you would like to post to the group, send those along too. We would like to make the newsletter a way for all of us
to keep informed on what is new with Intarsia today. We have a few guest writers that will be contributing in the future.
4
I-233 Girl Scarecrow I-234 Small Christmas I-235 Wine Still Life
Ornaments
I-236 Goldfish Bowl I-237 Blue Jays
NEW
NEW
NEW
NEW
21” x 15” - 66 pcs
Approx. 5” ea. Approx 13pcs ea.
I-239 Bears Two
I-238 Country Scene
NEW
15” x 151/2 ” - 72 pcs
30 pcs
12”x 83/4”
30 pcs
91/2”x 71/2” - 38 pcs
Regular size patterns above $7.95 ea. or 3 for $21.95
Sheet size 17 1/2” by 23”
21 3/4” x 13 1/2” - 66 pcs
“Classroom in a Tube”
#CT-1 Advanced Indian $10.95
NEW
12”x 71/2”
193/8” x 151/2” - 65 pcs
171/4” x 13” - 69 pcs
Can be
modified
to only
47 pcs
This was the project for
our Advanced class in
2004 and 2005. It is now
available along with the
special instructions that
we used in class. The
offical “Classroom in a
Tube”. It is printed on
the same strong velum
paper and has 7 pages
of detailed instructions
to help you along.
#C T-1 $10.95
NEW
16 3/4” x 10” - 88 pcs
Make with dark or white hair. Printed on 17.5” by 23” sheet.
About the New Patterns
“Girl Scarecrow” (I-233) The scarecrow was looking a
little lonesome on the wall of our studio. Projects like this are
fun for me to make. There are basically no rules you have to
follow, compared to shaping something realistic. I used some
spalted hackberry for the straw portions and a wood burner
to add a stitch-like detail around the patches.
“Small Christmas Ornaments” (I-234) These ornaments
are great for using up all those scraps of wood stored around
your workshop. There are ten ornamets averaging around 13
pieces each. Each is around five inches tall. At this size half
inch thick wood would give them plenty of dimension. There
is a set of bells, toy soldier, snowboy, rocking horse, angel,
donkey, moose, bear, cat, and a dog ornament.
“Wine Still Life” (I-235) This has been requested off and
on throughout the years. It’s the classic wine bottle, glass with
grapes and leaves. The grapes are the only tedious parts on
this project. I used a sanding shim to sand the bottle and the
glass to keep the contour consistant. This is a great piece to
use some purple heart on.
“Goldfish Bowl” (I-236) These are the easiest type of
goldfish to have around. For those of you using the exotic
woods this project is right up your alley. I used a sanding shim
to make the bowl background the same contour.
“Blue Jays” (I-237) To simplify this pattern the reflection in the bird bath can be eliminated. If you decide to do
this you may need to use a wood burner if you want to
have the ripples. Lately we have been hearing about lots
of people using blue pine for a blueish tint. It is actually
more gray however it would be a little closer to the color
of the blue jay.
“Country Scene” (I-238) We have received may requests for “frameable” pieces that are of a more serious
nature. If you have some wood that is lighter on one side
and darker on the other it will works great for the hills. If
you put the lighter section on the hill tops the project will
look more dimensional than it is.
“Bears Two” (I-239) These were inspired by Vince
Lewis. He gave me a Texas Bear when he came to class
(that’s a way to become the teachers pet). We thought it
was such a great idea that we wanted to make them available to everyone. This set is from the ideas he came up
with. There is a Karate, Tex (or cowboy), and a graduate
bear. The graduate bear has a complete set of numbers to
modify the year. These smaller projects are a great way to
use up those little scraps of wood and a great gift idea.
Have fun, Judy
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
Our Cougar Club
TIP of the day!
I received an Email from a long time Intarsia buff, Ron G. from
Manitowoc, WI giving me a #1 tip. Try using your abrasive
cleaning stick to clean the strip of sand paper on the Intarsia
Detail sander. Actually we do that here and have done it for quite
some time. I guess I just never thought about telling everyone
about it because I just figured everyone already did it. Thanks
to Ron.....here it is !
Thanks Ron,
Jerry
A Very Sad Day in Intarsia Country
Mrs.Hendry’s.2005 Kindergarten.Class
You have heard the old saying
“teach them while they are young?”
That’s exactly what Stephie Hendry is doing with her
kindergarten class on the east coast of Florida. Stephie emailed
me over a year ago and told me what she was doing and I
about fell off my chair. What a fun thing to do. The school’s
mascot is the Cougar so Stephie bought the pattern and sawed
the parts and took them to school for her class to work on.
Stephie taught the class the finer points of sanding and shaping
the parts and how to put them all together on the pattern to
form a Cougar. She explained how the whole process worked
and they just went to it. When the cougar was complete the
kids presented it to the school. They sent us a copy of the book
they put together “A book on how to do Intarsia”
A quote from Stephie’s letter is very heart warming.
“I truly believe that all children are gifted. It is my challenge
to find the area they are gifted in. I am forever thankful to my
fifth grade teacher who encouraged my love of art and was
able to over look my horrible spelling.”
As you can see from the photos the class had a wonderful time and even learned a great deal while having fun.
We are so proud of the class we would like to say hello and
give them a ”Job Well Done”!
Stephie is working on another project for this years
class but she hasn’t said which one just yet. Personally I think
they could handle the African Adventure.
To Stephie goes our very special thank you for going above
and beyond the call of duty. What a nice thing to do.
I have no idea how to say this and I don’t think
there is a good way, especially for Judy and I.
Many of you have called to place an order or had
questions and no doubt talked to a lady named Ester. She was our right hand person around here.
She ran the front office, processed the orders,
took care of school bookings, and everything else
you could think of. She was really what used to be called
a “Girl Friday”. She was friendly to everyone, always had
a smile, and was very kind. I just really can’t say enough
about her. She made her famous banana pudding for the
class lunch on Fridays.
We are very sad to say that Ester is no longer with
us here in the studio or on this earth. She is a very fond
memory. On May 16th 2006 her life was taken by her
husband and then he took his own life. Some things just
don’t make sense and never will. Another very sad part of
this is that Ester has a young son named Keith, and now
he is without a mother and father. Trust me when I say
that Keith is a fine young man and we can only wish him
the very best in his lifetime.
I guess Ester was the classic case of a battered
wife because she always came to work with a smile and
never complained about anything.
I know those of you that got to know her are shocked, and
I am sorry to bring this kind of news.
If you would like to make a contribution to a
cause, perhaps a small donation to a battered woman’s
shelter in your area would help someone in the same situation. We are so sad. We miss you Ester.
Judy and Jerry
Santa Bear Instructions
Make at least 5 copies of the pattern. Cut up each section that has a different color and grain direction. Leave at least a 1/8”
border around each pattern piece. Glue the pattern pieces on the appropriate color of wood. Cut the parts, cut on the center of
the line. Use a larger blade (like a #5 for cutting around the parts) if you need to part any (like face parts 23, 29, and 27) use a
smaller blade to make the inside cuts. After all the parts are cut out assemble the project and check for fit. If all fits, remove the
paper and number the back side of each part. Sand what would be the background pieces first, like the MD hat #33, MD jacket
#’s 3, 15, 17, 21. After sanding put the parts back and mark adjoining un-sanded parts. Work your way up to the thicker parts,
like the mouth area LT #’s 24, and 26. The last part to sand will be the D #5 nose.
After all the parts are sanded hand sand with the grain removing any deep scratches. Dust the parts off well, we use compressed
air to blow the parts off. Apply at least three coats of finish. Allow plenty of time to dry between coats. Trace around the project
on white paper to make a pattern for the backing. Use spray adhesive to apply the backing pattern to 1/4” or 1/8” plywood or
masonite. Glue the parts onto the backing.
6
Excalibur EX-21
Easy Access
Speed and
Tension Controls are located
Some Features
• 21” Throat Depth
• 2” Thickness Capacity
• Finger Operated Blade Clamp
• Excalibur’s Proven Link Drive Design
• Maintenance Free Needle Bearings
• Extra Large Table (131/2” x 231/2”)
• Easy Access Speed and Tension Controls
PLUS
• Tilting Head Guides Smoothly on a Rack & Pinion
SHPG
• Variable Speed 300 - 1800 Strokes Per Minute
Introductory Price
• Built In Blade Tube Storage on Both Sides of Base
$849.00 PLUS
SHPG
• Excalibur’s Unique Top Lift Arm Capability
Suggested Retail Price
• 5 Year Warranty Includes Motor and Control
$799.00
Excalibur’s Top Arm
LIft has proven to be
the most innovative
feature for a scroll saw.
The arm lifts 6” above
the table top & will stay.
Planning to
Visit the Area?
I-40
Boyd’s Creek
Oak
Haven
Exit 407
338
If you are planning to
er
ath
He 2620 Heather Rd.
visit the area and stop by our
Seymour, TN
shop, you may want to conZion Hill
Gists Creek
Bridge
sider staying at “Oak Haven
Resort”. Oak Haven is very
close to us and if you stay
411 441 Chapman
Hwy.
Main St. 411
there and plan on visiting the
studio, you will never have to
Map Not to Scale
441
wait in traffic. With all the road
construction and the opening of the “bridge that
goes no where” off Rt. 66, it is getting easier to find us. If you
are traveling down Rt. 66 from I-40 heading to Sevierville, about
7 miles from I-40 you will see a bridge (that’s the bridge that
didn’t go anywhere, now it goes somewhere). This bridge will
be opening very soon and the road that passes over the bridge
is Gists Creek. If you pass over the bridge and turn right, you
will go toward Oak Haven resort. If you go over the bridge and
continue straight on Gists creek it will turn into Zion Hill Rd.
and be very close to our studio. Presto !!! No traffic.
If you call Oak Haven Resort, just mention Roberts Studio
Classes and ask for our discount. They have promissed a discount
for those of you that mention our name. Oak Haven is a very nice
log cabin community. You may phone them at 1-800- 652-2611
or visit their site at http://www.oakhavenresort.com
If you want to pay double just tell ‘em ole’ Jer sent ye’.
66
bra
nch
le Hwy
O ur new Diamond Wheel Dresser id # WD at $14.95, has been a huge success. The WD is a coarse grit
dresser for getting the pointed shape in the wheel but is very coarse for regular dressing when it gets a little dull.
We added a “Fine” grit dresser which does a super job of touching up the Wonder Wheel when it needs it. The new
#FWD ID number will be “FWD” and will be the same price of $14.95 each. Try using these babies on a regular grinding
$14.95ea. wheel as well. Be sure to wear eye protection when using this product.
7
New Product
NEW
head moves smoothly to
your desired angle.
Old Knoxvil
We hate to say it but here we go again. We have held
off as long as we can and this is no thrill for me, but we have
to do what we have to do. I’m not going to bore you with the
details but I would like to give you just one example of what
is going on. Old Master’s Gel has had many price increases
for us over the past two to three years and we have held steady
on our pricing. The Old Masters gel is a petroleum product
and we all know what oil prices have done and the cost of
steel was another cause for a price increase.
The following is a list of the items that will increase in
price.
Old Master’s gel is now $12.00 per pint, plus our regular
shipping charges.
Item # IT-1 “Intarsia Detail Sanders” will now be $21.95 per
set of two and $12.00 each in singles.
“The Intarsia Experience” will increase to $450.00 .
These price increases will go into effect when this newsletter
is mailed. Shipping will remain the same for now.
Coming up in the next newsletter, Jan. 2007, we will increase pattern prices.
The patterns beginning with “I” regular size patterns will
increase from $7.95 ea. to $8.95 ea.
The patterns beginning with “II” larger size patterns will
increase from $8.95 to $9.95 ea.
II-08 50” Eagle will remain the same.
II-16 “Walking Tiger” will increase to $12.95 ea.
We will try our best to run patterns specials off and on to ease
the pain of the pattern increases.
Tilting Head Guides
Smoothly on a Rack
& Pinion gear operated
Lon
g
PRICE INCREASES
for quick & easy
access.
INTARSIA ITEMS
Regular Size Patterns
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-02 Toucan
I-01 Panda
22”x16”
29 pcs
Pattern sheet size 171/2”X 23”
I-03 Raccoon
20”
x 9”
17”x15” - 29 pcs
38 pcs
I-05 Seascape
I-04 Cat in Bag
14”x9” - 33 pcs
I-06 Rose
I-07 Cat w/ Yarn
20.5”x16” - 34 pcs
21”x15.5” - 57 pcs
I-08 Koalas I-09 Big Foot Clown I-10 Clown Window I-11 Clown Daisies I-12 Buck Deer I-13 Horse
15.5”x17” - 57 pcs
I-14 Orca,Butterfly
21.5”
x11”
28 pcs
22”
x17.5”
63 pcs
21.5”
x15.5”
61 pcs
I-16 Mouse
I-15 Oh Hoot West
14.5”x10”
28 pcs
19.5”x17” - 79 pcs
15”x17”
28 pcs
21.5”x15.5” - 86 pcs
I-17 X-Mas Stockings #1
I-18 Pelican
9.5”x13”,11”x19” - 13/7 pcs
I-19 Hobo Clown
I-20 Flamingos
22”x16”
- 73 pcs
16”x18” 29 pcs
I-21 Still Life
I-22 Light House
15”x11” - 25/35 pcs
I-23 Balloon
17” dia. - 51 pcs
I-24 Duck
20”x16” - 84 pcs
I-26
I-25 Pig/Blanket
Bag
Lady
22”x 8”
62 pcs
14.5”x 21.25” - 83 pcs
16.5”x18” - 103 pcs
I-27 Curious Coon
15”x 20.5” - 55 pcs
19.5”x15” - 37 pcs
I-28 Bass
15” dia. - 80 pcs
http://www.intarsia.com
10”x21.5” - 32 pcs
21”x16” - 85 pcs
I-29 Cat in Chair
17”x19” - 49 pcs
I-30 Bog Buddies
15.5”x 20.5” - 152 pcs
I-34 Santa
I-35 Wreath
14”x14” - 30 pcs
14”dia. - 33 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-37 Dolphins
10”x21” - 12 pcs
I-38 Penguins
9”x8” - 8 pcs ea.
I-43 Swan
I-39 Dog
I-40 USA Eagle
I-45 Arizona
I-44 Sailboat
18”x17” - 115 pcs
19”x17” - 56 pcs
16”x10” - 31 pcs
I-41 Cow
I-42 Three Bears
10.5”x7.5” - approx. 30 pcs ea.
I-46 Up Carrousel I-47 Down Carrousel
I-49 Rose Bud
18”x16”
39 pcs
15.75”x 20.25” - 106 pcs
13”x 21” - 20 pcs
I-50 Barn Owl
I-51 Wabbit
I-52 Tropical Fish
21”
x 17”
63 pcs
20”
x 17”
49 pcs
16”x16” - 54 pcs
I-54 Xmas Ornaments I-55 Oh Hoot Hawaiian
I-53
Antique
Santa
15.5”x8”
25 pcs
18.5”x13”
- 26 pcs
16.5”x13.5” - 39 pcs
I-56 Rocky Top
15.625”x19” - 72 pcs
I-62 Still Pottery
20”x 8”
27 pcs
I-57 Callas
14”x 21” - 97 pcs
Flower
10.5”x16.5” - 55 pcs
I-64 Wolf
4.5” x3.5” to
9.5” x 11.5”
10 to 25 pcs.
I-59 Moose
I-60 Giraffe
15.5”x22.25” - 38 pcs
13.5”x19” - 88 pcs
I-66 Fawn-Doe
I-65 Ol’Blue
16.75”
x 15.75”
55 pcs
12.5”x 21.25” - 84 pcs
15.75”x15” - 44 pcs
I-61 Coyote
13.3”x16.5” - 32 pcs
I-67 White Tail
17”x 20.25”
43 pcs
20.5”x15.75” - 35 pcs
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
More Patterns
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-68 Christmas Sign
I-71 Barn
I-69 Angel
I-72 Golfer
I-73
Batter
21”
x1 3.25”
92 pcs
I-74 Castle
22”x
11 3/8”
56 pcs
10”x 21” - 69 pcs
19”x
16.75” - 53 pcs
22”x13” - 68 pcs
I-75 Rooster
17” dia. - 63 pcs
I-77 Elk
I-76 Bald Eagle
I-78 Humming Bird
I-79 Covered Bridge
I-80 Xmas Stockings #2
213/4”
x151/2”
61 pcs
17”x18” - 41 pcs
16” dia. - 35 pcs
I-81 Cardinals I-82 Woman Golfer I-83 Fruit Still Life I-84 Cowboy
18”x16.5” - 89 pcs
I-85 Pup & Decoy
16.75”x16.25” -75 pcs
16”x9” - 32 / 21 pcs
I-86 Pheasant
I-87 Red Fox
12.5”x 22” - 39 pcs
22”
x 12”
84 pcs
18”x17” - 37 pcs
I-88
20”x
141/4”
69 pcs
Snowman
Chickadee
15”x13” - 66 pcs
I-89 Noah’s Ark
19”x 16”
- 71 pcs
I-90 Sunflower Welcome
12”x 20” - 51 pcs
I-91 Cat on Shelf
I-92
Football
22.1/2”x
14.1/2”-
I-93 Wood Duck
89 pcs
13”x 22” - 60 pcs
16.5”x15.5” - 34 pcs
16.5”x17” - 62 pcs
I-94 German Shepherd I-95 Black Bear
21”x14.5” - 122 pcs
I-96 Mare & Foal
I-98 Praying
Hands
10.5”x 22” - 96 pcs
I-99 Kitten & Bear
I-100 Pronghorn
16.5”x 21.75”
- 40 pcs
181/2”x
141/2”
32 pcs
19.5”x 11.5” -35 pcs
16.25”x 16.25” - 112pcs
http://www.intarsia.com
20” x 161/2” 87 pcs
121/2”x181/4” - 29pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
10
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-101
I-103
I-102 Longhorn
Cross
with
Dove
I-104 Unicorn
Squirrel
I-105 Canada Gander
I-106 Canada
Goose
21.5”x 10” -52 pcs
15 “x
21 3/4”
31.25”x 16.25” -24 pcs
14 3/4”x
213/4”
44 pcs
9.25”
x 21.5”
63pcs
21.5”x 12.5”- 52pcs
- 31pcs
I-107 Howling Wolf
I-108 Indian Face I-109 Christmas Candles
I-110 Big Horn
I-111Cotton Tail I-112
St. Francis
24”
x 12”
89 pcs
15”x 21” - 48 pcs
I-113 Caribou
I-114 Huntin’ 191/2”
x 16”
97 pcs
16.25”x18.5” - 50 pcs
21”x16” - 97 pcs
Buddies
I-115 Feathered Friends
17.5”x17” - 37 pcs
20.5”x15.75” - 35 pcs
I-116 Mom’s Kitchen I-117 White Pelican
I-118 Grandpa’s Angel
8.5”x 10.5” -13 pcs
22”x 12”
12.5” x 22.5” - 118 pcs
- 35 pcs
I-119 Nature Boy
16”x 14” 62 pcs
I-124 Chipmunks
I-120 Dogwood & Cardinal
9.5”x 16.5” -79 pcs
I-125 Mule
I-122 Western Boot
I-121Puppy & Kittens
16.5”x 16.5”- 90 pcs
I-126 Great Blue
19.25”x 15.625” 104 pcs
Heron
I-127 Wild Turkey
21”x
13”
111pcs
I-128 Corner Coon
16”x 14.”- 67pcs
I-123 Pueblo Pottery
16.5”x 21” - 81pcs
I-129 Golden Retriever
20.5”x 17”
-32 pcs
14”x 22” - 79 pcs
22” x 11”
79 pcs
14”x 17.5”- 41 pcs
16.5”x 18.5 “ - 113 pcs
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
15.5” x 10.5”
- 36 pcs
More Patterns
11
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-130 Corner Cats
I-132 Stallion
I-131 Church
I-133 Emperor Penguin I-134 Frog
I-135
Rear
View
10” x 14” - 21 pcs
7” x 19” - 18 pcs
Both cats on one pattern
19.5”x 16” -70 pcs
17”x 16”- 41 pcs
16.5”x 20” -56 pcs
I-136 Bronco I-137 Cocker Spaniel I-138 All
I-139 FireFighter I-140 Wolf Cubs
Grown
Up
22 1/4”
x 8”
20“ x 16 1/4”
26 pcs
56 pcs
I-141
Bull
Rider
I-142
Blue
Birds
22 1/4”
x 11 “
72 pcs
21 1/4”
x 14 5/8”
53 pcs
20”x 16 1/2”
70 pcs
16”x 12 1/2” 39 pcs
I-143 Jumping
18” x 19” 65 pcs
19 1/2” x 16 1/4” 57 pcs
I-149 Hockey Player
I-146 Poodle
I-145 Labrador
I-144 Bear Sign
Deer
20 1/2”x 151/4” 70pcs
16”x 14” 48pcs
I-150 Mariner
21 1/4”
x 11 1/2”
124pcs
22.1/2
x 12”
78 pcs
I-148 Mother
I-147 Bear Cub
& Child
22”x 12”
39 pcs
17”x 13” 29pcs
I-151 Chihuaha
&Scottie
I-152 Beagle
Scottie
12” x 12”
39pcs
19” x 16 1/2 “ 65 pcs
I-153
Girl/Boy
Soccer
15 1/4 x 271/2”
72 pcs
221/2”x
10 1/2”
Chihuaha
10 1/2”x 10 1/2”
39pcs
I-154 Collie
I-155 Loon
16” x 12 3/8” 60 pcs
Both dogs on one pattern
I-156 Boy/Girl Basket Ball
I-157 Full Body Elk
39 pcs
15”x 14”
47pcs
I-158 Beaver
I-159 Ballerina
23 1/2“
x 8”
57 pcs
12 1/4” x 19 3/4” 41pcs
9 1/4 x 19 1/4“ 47 pcs
18” x 13 1/2 “ 54 pcs
http://www.intarsia.com
16 1/4“ x 21 3/4” 52 pcs
21 1/2” x
14” 39 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
12
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-160 Husky
I-162 Lion
I-161
I-163 Panda
Expert
Roper
21 1/2” x
15“ 60pcs
& Baby
I-164
I-165 T-Rex
Light
House
22”
x 13”
46 pcs
11 1/2”x 25 1/2” 32 pcs
17” x 13 “
51 pcs
171/2 x 16” 20pcs
20 1/2“ x 16 3/4” 127 pcs
I-166 Cats
I-167 Great White Shark
15”x 51/4”
36 pcs
Blue Jay
6”x10”
23 pcs
22“ x 15”- 56 pcs
131/2” x 191/4” 23 pcs
I-171 Dachshund Pup
111/2”x 16” - 48 pcs
I-173 Monkey
I-172 Horse Run
I-177 Mallards in Flight
8”x12”
42 pcs
13” x 19” 47pcs
13”x 161/2”
- 31 pcs
Woodpecker
16”x 8”
58 pcs
Bob White
Both Cats on Pattern
Business
19”
x 16”
67 pcs
I-178 Lion & Lamb
I-174 Boxer
14 1/2”x 22 1/2” 32 pcs
I-176 United We
I-175 Draft Horse
13”x 143/4” - 38 pcs
16”x 10”
- 58pcs
I-179
Tennis
I-170 Full Body Elephant
I-169 Wild Birds
I-168 Rottweiler
Pup
I-180 Hang in
There
Kitten
Stand
201/2”x 161/2” - 145 pcs
I-181 Maltese & Yorkie
101/2”x 9” -41 pcs
22”x 14”
50 pcs ea.
151/2”x 18” - 64 pcs
I-182 Sand Castles
I-183 Puma
I-184 Farm Land
15”x 121/2” - 47 pcs
16”x 19” 89 pcs
21”x 16”
- 87pcs
151/2”x 20” 95 pcs
15”x 21” - 67 pcs
I-185 Gone Fishing
17” diam.
- 155 pcs
Both dogs on
one pattern
13”x 8 - 42 pcs
I-186 Grizzly Walk Door Top
25”x 7 1/2” - 87pcs
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
More Patterns
13
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-188 Pug Dog
I-187 Sea Otter
9”x 16” - 47 pcs
17 1/2”x 16” 55 pcs
Chinchilla
9”x81/2”
35pcs
I-191 Reef Fish
17”x 18 1/2”
- 102 pcs
18”x 14” - 67 pcs
16”x 181/2” - 68 pcs
I-193 Cowgirl I-194“Who’s There” I-195 the“Cow came Home”
I-192 Critters #1
Lop Ear Rabbit
I-190 Police Officer
I-189 Bulldog
I-196 “Looks Like Snow”
9”x10” 21pcs
17”x 71/2”
- 47 pcs
Hampster 6”x51/2”27 pcs
I-197 Shih Tzu
19”x 15”
- 44 pcs
Rat 13”x 6” 24 pcs
Jack Russel
10”x 233/4” to 391/2” - 49 pcs
191/2”x 151/2” - 82 pcs
This is an “over the door” project. The snow can
be extended at both ends to fit your door frame.
I-201 “Gift Angels”
I-198 Hoot & Nanny I-199 Grizzly Growl I-200 “Goose - Goose”
I-205 Snowy Owl
21” x 181/2”
- 49 pcs
12”x 21 -45 pcs
13”x 101/4” - 33pcs
151/2”x 81/2” - 35 pcs
I-206 Bear
I-207 Dog & his Boy
Head
I-208 Cougar
Cub
21”x 16”
43 pcs
13” x 141/2” - 40 pcs
I-212 Cat in Sink
22”x 17” - 71 pcs
I-213 Opossum
12” x 161/2” - 45pcs
13” x 19” - 66 pcs
I-214
Pet
Angels
▲
161/2”x 21” - 90 pcs
Both dogs on one pattern
16”
x 12” 31pcs
101/4”x 61/2” ea
- 23 to 32 pcs
I-210 Lil’ Dog
I-209 Portland Head
Cape
Elizabeth,
ME
in Shoe
I-211 Duck Heads
14” x11”
- 35 pcs
151/2” x12”23pcs
161/2” dia.-57 pcs
I-215 Montauk Lighthouse I-216 Pomeranian &Schnauzer
91/2” x
71/2”
approx.
17pcs ea
161/2”dia. - 79 pcs
13” x10”1/2 44 pcs
121/2” x10”- 38 pcs
Both dogs on one pattern
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
14
INTARSIA ITEMS
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-217 Watering Can
I-219 Basset Pup I-220
I-218 Roadrunner & Quail
10 1/2” x 18” - 79 pcs
181/2” x 121/2” - 59 pcs
21” x 17” - 52 pcs
I-224
Horn of Plenty
22” x 16”
- 88 pcs
16” x 8” - 31 pcs
I-223 ReinDeer
I-222
Scarecrow
I-221 Cornucopia
Amish
Children
Both Birds on One Pattern
12 1/2” x 19 3/4” - 99 pcs
21” x 161/2”
- 57 pcs
I-229 Elephant
Head
201/2”
x 16”
94 pcs
131/2 x 151/2” - 35 pcs
I-230 Front Bear
Head
NEW
15” x 151/2 ”
- 72 pcs
5” ea.
Approx
13pcs ea.
131/2”
x 12”
68 pcs
I-236 Goldfish Bowl
15” x 24” - 80 pcs
I-237
Blue
Jays
NEW
- 66 pcs
171/4” x 13” NEW
69 pcs
I-239
Bears
Two
12”x 71/2”
30 pcs
Enlarged For
Better Detail
NEW
12”x 83/4”
30 pcs
I-234
Sm.Christmas
Ornaments
193/8” x
151/2”
65 pcs
I-232 Boy/Girl Stick Fish
21 3/4” x 13 1/2” - 66 pcs
NEW
161/2” Dia. - 69 pcs
131/2”
x 12”
66 pcs
NEW
21” x 15”
I-238 Country Scene
I-231 Horse Shoe
13” x 10” - 33 pcs
I-234 Sm.Christmas Ornaments I-235 Wine Still Life
Approx.
NEW
I-227 St. Augustine, FL
203/4”
x161/2”
86 pcs
15” x 18” - 26 pcs
I-228 Sea Gull Palm
Scarecrow
Bird Feeder
17” x 15”
- 51 pcs
20 3/4”
x 14”
48 pcs
I-233 Girl
I-226 Cat
I-225 Picture Stork
Santa
91/2”x 71/2” - 38 pcs
http://www.intarsia.com For U.S. orders call 800-316-9010, all others 865-428-8875
All Ten Ornaments are
on One Pattern I-234
More Patterns
15
Endangered Species Series
the “Intarsia American Wildlife Series”
Select any regular sized patterns for $7.95 each, or 3 for $21.95
Pattern sheet size 171/2“ X 23”
I-31 Manatee
I-32 Polar Bear
I-33 Tiger
I-36 Elephant
131/2”
68 pcs
19”x19” - 20 pcs
I-48 Camel
19”x19” - 43 pcs
19”x19” - 51 pcs
19”x19” - 77 pcs
19”x19” - 92 pcs
I-63 Rhino
I-58 Panther
19”x19” - 77 pcs
I-70 Lion
19”x19” - 67 pcs
Larger Size Patterns
19”x19” - 41 pcs
I-203 “AWS” Raccoon
I-202 “AWS” Deer
Inside Frame
131/2”
Size 18 1/2” x 167/8” 76 pcs
I-97Grevy’s Zebra The “Ameri-
can Wildlife Series
patterns are
Intermediate Level
19”x19” - 112 pcs
I-204 “AWS” Wolf
131/2”
74 pcs
Intermediate / Expert Level
Select any larger sized patterns for $8.95 each, or 3 for $24.95
Pattern sheet size 25 “X 38”
II-01 Eagle
II-02 Cloud Nine
20”x 41” - 101 pcs
15”x 37” - 92 pcs
II-05 Eagle Landing
II-03 Last Supper
II-07 Owl
II-06 Indian
23”x 30” - 95 pcs
II-09
Sea
Gull
Piling
II-04 Woodland Trail
23”x 32” - 86 pcs
II-10 Buffalo
13.5”x
32.75”
- 39 pcs
23”x 34” - 126 pcs
II-11 Out on a Limb Coon
34”x 14” - 86 pcs
22”x 22” - 183 pcs
II-12 Big Angel
17”x 26” - 145 pcs
II-13 Indian Woman II-14 Macaw Paradise
26”x 34”
56 pcs
Same as the small angel.
22”x 22” 172 pcs
28”x 22” - 240 pcs
31”x 18.75” - 66 pcs
II-15 Alligator Dreams
22.5”x 30.5” - 228 pcs
✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰
II-16 Walking Tiger $10.95
36”x 16”
226 pcs
II-17
Sunflower
$8.95
13”x 27” to 52+”
109 pcs
Bee Detail
This Eagle is the same design as the 37” eagle, it has a
50” wing span, and also comes with a smaller eagle
with a 24.5” wing span. Both of these are on the
same sheet. SHEET SIZE 35”x 45”.
50” Eagle
II-08 $12.95
16
16
Large Size Patterns /Posters
Intermediate / Expert Level
finished size is 28” high by The larger Indian version finished size
36” wide. It has approximately 189 pieces and is rated is 46” high by 60” wide. It has approximately
expert level. The pattern is printed on 25” by 38” high 200 pieces and is rated expert level. This pattern comes with a 25” by 19” color poster.
quality tracing paper. Comes with a color poster.
The two part pattern is printed on 35” by 45”
high quality tracing paper.
The “Cowboy”
Order #P-6
$24.95
“The Beginning of the Trail”
Two Sizes for this Indian
Order # P-5 $29.95
The smaller version finished size is
28” high by 35” wide. It has approximately
157 pieces and is rated expert level. This
pattern comes with the 25” by 19” color
poster (same as for the larger) and a 8.5 by
11 detail of the areas that were modified for
the smaller version. The pattern is printed on
25” by 38” high quality tracing paper.
Order # P-7 - $24.95
“African
Adventure”
“FAMILY
AFFAIR”
#P-3
$19.95
#P-4
$24.95
32 1/2” x 38”
A hilarious cat family. This design looks best when
using thick wood, finished size is 32.5”x 38” and is
printed on a 35”x 45”sheet and comes with a 13”x19”
color poster print containing three photos, one large
front view and two smaller angled shots which help
when shaping this project. There are 265 pieces.
41 1/2” x 30”
This is a poster/pattern set which includes special instructions, a 25” by 19”
color poster (suitable for framing) and the pattern is printed on 35” by 45”
high quality tracing paper. There are 26 different creatures (animals, bugs,
reptiles, and birds) all native to Africa. approx 800 pcs.
Large Size Patterns /Posters
Intermediate / Expert Level
Both of these designs have won International competitions held in Toronto, Canada. The “Hidden Forest” comes with it’s own 19”x 25” full color poster
suitable for framing. These color posters are very
helpful in making these complex designs. “New
Shoes” comes with an 8.5” by 11” color photo.
Canadians please note that all poster pattern
sets and the 50” Eagle have a $16.50 shipping chg.
P-1
THE HIDDEN FOREST
A Forest scene with six different creatures and trees.
32”x 38”- 556 pcs.
#P-1 $24.95
P-2
NEW SHOES
A classic design of a
young boy splashing water in his new shoes.
24”x 37”- 187 pcs.
#P-2 $19.95
Both are Intermediate / Expert Level
17
• Intarsia Videos • Scroll Saw Video• • Intarsia Videos • Scroll Saw Video •
Contouring Intarsia with Judy
Starting from the very beginning of how to
plan your strategy as well as showing her
sanding techniques. The I-172 “Horse Run”
pattern is used as a example throughout this
90 minute video. #JB-3 $ 24.95
Scroll Sawing for Accuracy with Jerry
Jerry explains and demonstrates his way
of staying on the line and how to control
your work and achieve the fit you want.
30 minuteVHS. JB-1 $ 19.95
Intarsia “How To” Video
Covers a beginner level pattern (I-03 Raccoon),
starting with the wood selection, working with a
pattern, band saw tips, sanding & shaping, applying the finish, applying the hanger and hanging the
project on the wall. All of the basics covered apply
to all Intarsia projects. 90 minutes VHS Format.
#V-1 $29.95
Scrolling Basics with Vicky Lewis
Vicky Lewis is a professional scroller. Vicky’s
video is great for someone just beginning to saw
and address issues such as safety and blade tension, along with many other helpful tips. 30 min.
VHS
JB-2 $14.95
INTARSIA BOOKS
“Easy To Make Wood
Inlay” #IT-1 $19.95
How to Intarsia from A to Z.
Comes with $45.00 worth of
free patterns printed in the
book (free patterns must be
enlarged) plus a color gallery picturing many Intarsia
projects. A must for Intarsia
newcomers! 3rd Edition
“Small Intarsia
Projects” Book
#IT-2 $14.95
A scaled down version for the Intarsia enthusiast with a scroll saw.
There are 13 patterns included.
Some combine both Intarsia and
fretwork and offer some stack
cutting suggestions to make multiple projects at one time.
“Intarsia Artistry in
Wood” #IT-3 $14.95
This book is a must, there are
two great “how to” sections,
plus 12 beautiful projects. The
patterns are small, however,
any one of them would look
excellent enlarged to any size.
This is geared for a scroll saw
however, with a little modifiction a band saw will work.
“Intarsia
Workbook”
#IT-4 $14.95
You can work your way through
this skill-building workbook and
soon you will be able to tackle
any Intarsia project. Each lesson
gets more and more advanced,
teaching new skills along the
way.
“Wildlife
Intarsia”
#IT-5 $19.95
This book contains information gathered over 30 years of
experience with intarsia. The
first three patterns have very
detailed instructions to learn
all the skills needed to create
dimensional intarsia projects.
There are 14 wildlife patterns.
Copy Patterns Permission
If you have any problems making copies of our patterns
because of the copyright symbol, take your invoice with
you. At the very bottom just above the payment method we
give permission to make copies of the patterns purchased
on that particular invoice. Copies are intended for your use
only, not for resale. Another thought on a similar subject
is giving patterns away over the internet or to friends can
eventually lead to pattern designers/creators going out of
business.
For U.S. orders call 800-316-9010 18
18
HARDWARE
ITEMS
Intarsia Detail Sanders #IS-1 $21.95 set of two #IS-F Flat Sander only $12.00ea. #IS-B Bow Sander only $12.00ea.
s
Price
Invented by an Intarsia enthusiast in Florida, just for Intarsia projects. You will find these sanders hard to replace,
w
e
N Set includes one bow sander
and one flexible flat sander.
and use them every step of the way on your Intarsia projects, from start to finish. The bow sander works great for
those “hard to get to” areas, and the flexible flat sander is great for contour sanding. These sanders do not require
special sandpaper, and use your favorite grit cloth backed sanding sheets, cut into strips. The bow sander will also
hold abrasive cord. The set comes with some pre-cut strips of sandpaper to help get you started.
Sanding Rolls for
Detail Sander
“Wonder
Wheel”
IS-G150.............. 150 grit 1”x 10 yard roll................$10.00
IS-G180.............. 180 grit 1”x 10 yard roll................$10.00
The Wonder Wheel can
Wheel Dressers
be used to add texture
The
Wonder Wheel is flat when it
to all Intarsia projects,
it works best on soft arrives. You will need to sharpen the
wood (like Western Red edge to be able to use it for adding
Cedar). The wheel also texture to your intarsia projects.
makes dowels used for This diamond dresser will do the
eyes nice and dark. The job quickly and effienctly.
wonder wheel is 6” in #FWD New Fine Wheel Dresser,
diameter x 1/2” wide same as above, just a smoother grit
with a 1” mounting for extra fine points on the wheel.
WEAR EYE PROTECTION hole , and comes with a NEW #FWD
when using this product!
reducer bushing to fit a
$14.95ea.
1/2” shaft on your bench
#H-WW
#WD
or pedestal grinder. Max
R.P.M. is 4,500 and
$29.95ea.
$14.95ea.
Sanding
Drums
Not
Included
WIPING GEL FINISHES
CLEAR GEL
#OM $12.00 pt.
New Prices
Gel Finish We use three coats of this gel on our projects which produces
a very nice finish, easy to get professional results.
Intarsia Whiting Gel finish we use when trying to “keep white wood
white”. This whiting is the same basic formula as the regular clear, with a
white pigment added.
Clear Gel #OM $12.00pt. White Gel #OMW $12.00pt.
Shipping Old Masters is only available to those living in the contiguous U.S. One can of gel is $6.00 shpg. charge, two or more it
will be shipped via UPS so please send $8.00 shpg.
3 Diopter - 1.75 Magnification
5”
#BL-1A
$189.00
Mfg. list price
6”
is $ 219.00
Foredom Variable Speed Lathe
Comes with one #A-CHA-5, 1/4”collet holder (with collet),
one #TM-3 left hand, and one #TM-4 right hand tapered
spindles. To run two Kirjes sanders (as pictured above) you
will need to purchase an additional collet listed below. We
WHITE GEL
#OMW $12.00 pt.
FOOT SWITCH
If you don’t have a foot switch
you need one !
LUXO
Magnifier / Light
Luxo is the “top of the heap” of
magnifiers. The magnifer is 3
diopter, and has a ground glass
lense. This is a very high quality
light not to be confused with the
cheap stuff. The same light we use
in our classroom.
FT-1
$24.95
Mfg. list
price
is $ 279.00
Let’s face it
“if you can’t
see it you
can’t saw it”
Jerry Booher
recommend mounting the #140 on the right and the #120 on the
LX-1 $ 229.00
left of the bench lathe, as pictured above. The Kirges #130
Comes with a clamp that will mount the unit to a
will not fit on the lathe.
table top, bench, etc. Can also be removed from the
Extra 1/4” Collet holder with Collet #CHA-5 $20.00 clamp and inserted into a drilled hole.
reg.$ 29.95
Comes pre-wired with a 6’cord. just plug
the switch in your outlet and then plug your
saw in the back of the foot switch cord, no
special wiring needed.
Kirjes Inflatable Sanders • Great for small detail shaping!
Model #
#120
#140
#130
KHP Hand Pump
400 Degree
Hot Melt Glue Gun
This Hot Glue Gun heats to 400 degrees and has a whopping 225 watts of power. We also have the glue for this gun
in 10” sticks. We use a combination of yellow woodworking glue and the hot glue works like a clamp to hold the
part in place until the woodworking glue has time to
set up. The glue gun is $36.95 ea. and the glue sticks
are $6.50 per pound, sold only in one pound bags.
I-GUN $36.95 ea.
I-GL $6.50 per pound.
Size
Shaft size Price ea.
K-120- 20 X 25mm/ 3/4X1”
6mm (1/4”)
$25.00
K-130- 28 X 80mm/ 1 1/8X3 3/16”
8mm (5/16”) $40.00
K-140- 42X 44mm/ 1 5/8X1 3/4”
6mm (1/4”)
$29.95
Grit sizes and price.
KS-12080,120,150,220
$1.00 ea
KS-13050,80,120,150,220
$2.35 ea.
KS-14050,80,120,150,220
$2.35 ea.
KHP
HAND PUMP $10.00ea
Replacement Bulbs
KR-120 $7.00 ea. KR-130 $9.00 ea. KR-140 $10.00 ea.
OptiVisor & Light
#OV “OptiVisor” $ 36.00
Please specify magnifacation strength
#2, #3, #4, #5, #7, or #10 (10 being
the strongest.)
#LP Extra lense plates $25.00
Please specify #2, #3, #4, #5, #7, #10
#VL-1
Light for
Visor
$20.00 19
Premium Scroll Saw Blades
“Home of the Bakers Dozen”
You can mix and match the same priced blades to make a gross to receive the gross discount.
13 Blades in a Dozen
12 Bakers Dozen to a
Gross (156 blades)
TM
Super Premium Blade for Hardwoods
Super Premium Blade for Hardwoods
Reverse Skip Tooth Design
Reverse Skip Tooth Design
Order# Univ.# Width Thickness Teeth Per Inch
Teeth Per Inch Per Doz. Per Gross
Per Doz. Per Gross Order# Univ.# Width Thickness
TM
PL-2/02/0
PL-1 1
PL-3 3
PL-5 5
PL-7 7
PL-9 9
.027
.030
.035
.036
.043
.050
Order# Univ.# Width
TLB-2/0 00 .022
TLB-0 0 .024
TLB-1 1 .026
TLB-2 2 .030
TLB-3 3 .031
TLB-4 4 .033
TLB-5 5 .037
.008
.011
.013
.015
.017
.018
15 with 10 rev
13 with 7 rev
13 with 7 rev
13 with 7 rev
10 with 7 rev
8 with 6 rev
$3.50
$3.50
$3.50
$3.50
$3.50
$3.50
Universal
Thickness
.010
.010
.011
.013
.013
.014
.015
Teeth Per Inch
27 27
25
22.5
20
18
17
$36.00
$36.00
$36.00
$36.00
$36.00
$36.00
GD-3
GD-5
GD-7
GD-9
3
5
7
9
.035
.036
.043
.050
.013
.015
.017
.018
12 with 8 rev
12 with 8 rev
12 with 8 rev
12 with 8 rev
NEW “PLATINUM” BLADE SIZES
$1.95
$1.95
$1.95
$1.95
$22.00
$22.00
$22.00
$22.00
PL-2/0 and PL-1
TM
Great All Around Blade for Cutting Hard and Soft Woods
Per Doz. Per Gross Order# Univ.# Width Thickness Teeth Per Inch
$1.95
$1.95
$1.95
$1.95
$1.95
$1.95
$1.95
$22.00
$22.00
$22.00
$22.00
$22.00
$22.00
$22.00
TLB-6 6
TLB-7 7
TLB-8 8
TLB-9 9
TLB-10 10
TLB-11 11
TLB-12 12
.039
.043
.047
.053
.059
.063
.067
.016
.017
.017
.018
.019
.020
.020
16
15
14
13
12 11
9.5
Per Doz.Per Gross
$1.95
$1.95
$1.95
$1.95
$1.95
$1.95
$1.95
Flex Drum Sander • Get inflatable sander results.
This soft drum sander will help you attain the soft contours on your Intarsia projects.
This specially designed unit clamps to your 2000 (or 1725) R.P.M motor. Designed to
fit 5/8” motor shaft it also comes with a reducer bushing to fit 1/2” motor shafts. The flex
sander is approximately 2 1/2” in diameter x 7” in length. Just push the pad and sleeve
onto the arbor and it stays put on it’s own (there are two abrasive strips on the arbor to help).
$22.00
$22.00
$22.00
$22.00
$22.00
$22.00
$22.00
# DS-1 $ 3 2 . 9 5
You can sand past the ends without the fear of marking the work piece, and even use the end to
put a “dish” shape in the part if you need to.
DS-1 Flex Sander (comes complete with
80 and 120 grit sleeves with pad.............................. $32.95ea.
Motor Not Included
DS-AS Adapter Shaft (for mounting on your drill press) $2.00ea.
Sanding Sleeves with Pad approx.2 1/2” X 7”
#NDS-80 - 80 grit sleeve with pad................... $4.95ea
#NDS-120 - 120 grit sleeve with pad............... $4.95ea
#NDS-100 - 100 grit sleeve with pad............... $4.95ea
#NDS-220 - 220 grit sleeve with pad............... $4.95ea
Abrasive Cleaning Stick
This stick is great
for giving your
sanders extra life. The
s t i c k i s 1”
square X 6” long.
The new abrasive
c l e a n i n g stick is
$3.50 ea.
Allen / Hex Wrenches, both U.S. and Metric
Gorilla Grip Fold Ups
U.S. Allen/Hex
Fold-up Wrench Set
#UAW
$6.95
#ACS
$3.50
Metric Allen/Hex
Fold-up Wrench Set
#MAW
$6.95
“L” Wrench Sets
“L” Wrench Sets “Balldrivers”
Both
US & Metric
U.S. Allen/Hex
Metric Allen/Hex
“Balldrivers”
Wrench Set
Wrench Set
with Locking
with Locking
Holder
Holder
#AWA $12.98
#AWM $13.50
#AWS
$24.95
20
the “Intarsia Experience” 2007 Class Information
The classes are held in our Studio/Woodshop located in Seymour, TN (note map on page 14). You will take home a project
that is completely shaped/sanded and a backing cut out for it. We do not put a finish on it (takes too long to dry).
BEGINNER Class: Will cover basic skills required to get you started on the right foot with Intarsia. You should have some skill using
a scroll saw. If not, we suggest you take a scroll saw course or at least practice on your scroll saw before attending the class. We will
cover each step, using an easier pattern to help you have a good understanding of this technique. This is beginning Intarsia, if you have
not made many or any projects this is a class for you.
INTERMEDIATE Class: Will move quickly through the wood selection and layout. We will work on improving your scroll sawing,
and then spend a majority of the time on shaping and adding texture to your project. You should have made 8 to 10 Intarsia projects
before this class. If not, we suggest you make more projects before attending the class, or take the beginner class first.
ADVANCED Class: You must have taken an Intermediate class before you can take the Advanced Class. When we started the classes,
we had no idea that we would have so many students take multiple classes. Some have taken three and four classes and one has even taken
five classes - that’s Jim in Glendale AZ. In this class we will “shake hands and come out doing Intarsia”. There will be no Introduction
to Intarsia, no long talk about Wood Selection, no Wood Drying, and NO Scroll Saw instruction (I know that will make you happy). In
Addition to that, there will be no “Applying” Finish portion. We will just get right with it ! We should be finished scrolling by 3 or 4
PM the first day (I will be on hand to answer any questions) then you can spend bunches of time shaping with Judy. The project will be
something that Judy has designed just for the class.
TUITION: $450.00 Three Day Class: All classes will be held from Wednesday through Friday. This will be a “hands on” class. All
classes will begin at 9:00 AM and end at 5 PM with a 1 hour lunch break, we will provide all lunches. Friday you will get to experience
Jerry’s authentic Texas Bar-B-Que which has quite a following on its’ own. We will also provide refreshments during the day (sodas
and coffee).
CANCELLATION: There is a $35.00 cancellation fee. Please notify us at least 2 weeks before the class and we will refund your
$65.00 of the $100.00 deposit. If cancellation notification is received less than 2 weeks prior to class date the deposit will not be
refunded.
REGISTRATION: You may register by calling 800-316-9010. Classes will require a $100.00 deposit with your registration, the remainder of the tuition is due prior to the first day of the class.
Beginner Class Dates:
April:.............25th-27th
May:..............23rd-25th
October:........3rd-5th
Intermediate Class Dates:
May:............ 9th-11th
June:............. 27th-29th
Aug:.............. 22nd-24th
Oct:............... 17th-19th
Advanced Class Dates:
June:............. 13th-15th
September:.. 19th-21th
Oct/Nov:....... Oct.31st- Nov. 2nd
SCROLL SAW/FRETWORK BOOKS
Fine Line Design Series
▲ #DB-1 ▲
"General Subject"$14.95
▲ #DB-3 ▲
"The Great Outdoors"$14.95
▲ #DB-4 ▲
"Sports"$14.95
▲ #DB-5 ▲
"Heartland"$14.95
▲ #DB-6 ▲
"Pets & People"$14.95
You will find these and many more projects
in the Intarsia Workbook IT-4 on page 18
▲ #DB-7 ▲
"Circus & Clowns"$14.95
▲ #DB-9 ▲
"Dog Breeds"$16.95
▲ #PL-01 ▲
“Making Collector Plates
on Your Scroll Saw “$12.95
These projects are the perfect size for Gifts
21
21
Our Showroom Hours: We are open 10:00 am to 4:30 pm Monday thru Friday. We take about an hour lunch break around
noon. We are closed on Saturday and Sunday. Our Showroom Will Be Closed From: Mid November to the middle of
April. Please observe these times and dates. We could have ice or snow making it impossible to get to our location. You
may call a few days before a planned trip and ask what the weather condition is. No snow or ice you are welcome to stop
by. All orders are processed, only the showroom is closed due to weather conditions.
How To Find Us: From Interstate 40 (which runs from Knoxville to Ashville, NC) take exit # 407 (Pigeon Forge/Gatlinburg) head south on highway 66. Sevierville will be the first city you
come to (about 7 or 8 mi. from rt. 40). Turn right on Main Street in
Sevierville ( this is also Rt. 441 / 411 / Chapman Highway).
After turning right go about a half mile and you will see a
Hardee’s Restaurant on your right. From Hardee’s go 5.8
miles to Zion Hill Road. Turn right on Zion Hill Road,
go .4 (4/10) mile & turn left just past the bridge (there are
two bridges on Zion Hill, turn past the second one) and go
another .2 (2/10) mile to Long Branch Road, turn left on
Long Branch and go .4 (4/10) mile to Heather Rd. and
turn right, go about .5 (5/10) mile on Heather and our
drive way will be on the right (2620 Heather Rd.), and
go straight up to the top. About Zion Hill Road: There
are 3 Zion roads all in a row. Before you get to Zion Hill Rd. you will pass Zion Church Rd., and
the next road after Zion Hill is Old Zion Hill Rd. The other Zion roads will take you to the first left
turn at the bridge mentioned above, so you could proceed from there. For best results turn right on
Zion Hill Rd.
U.S. Shipping Details
Pattern orders are rolled in mailing tubes to prevent folds and are shipped by U.S. Mail. The price for pattern shipping is $6.00 per
order - regardless of the amount of patterns ordered. Orders are normally shipped the same or next day after we receive them. U.S.
Mail takes anywhere from 2 to 11 working days, depending on your location.
Hardware, Books, and Videos, $6.00 shipping charge, regardless of quantity (ie. order 2 books, one video and pay only $6.00
shipping). When ordering only one can of Old Masters gel it will come U.S. Mail with a $6.00 shpg. charge, two or more cans it will be
shipped via UPS with a $8.00 shpg. charge. Depending on the quantity of any of these items ordered, they will be shipped either U.P.S.
or U.S. Mail.
If ordering both patterns and hardware items, there will be a multiple shipping charge of $9.00. The $9.00 shipping is for all pattern
orders with any hardware, books, or videos. They will be shipped in one box, depending on weight it will be shipped U.P.S. or U.S.
Mail. Poster/Pattern size patterns with hardware, books or videos will be shipped in two parts. There will be a total of $12.00 shipping ($6.00 for each part). If ordering large amounts of pattern and/or hardware items please call for shipping prices.
Canadian Shipping Details
Payment must be made in U.S. funds, with international money orders or checks drawn on a U.S. Bank, or with a
Visa, Mastercard, American Express, or Discover credit card. Sorry. No postal money orders or personal checks.
Regular Size Patterns Orders are rolled in mailing tubes to prevent folds, and shipped by U.S. Mail. The price for
regular size pattern (only) shipping is $7.00 per pattern order - regardless of the amount of patterns ordered. If ordering any of the Poster Pattern Sets or 50” Eagle, please include $16.50 for shipping in place of the normal $7.00
shipping. Orders are normally shipped the same day we receive them. The mail takes anywhere from 7 to 14 working
days (do not count Sat. & Sun.), depending on your location. If ordering patterns and any of the items listed below
your shipment will be in two part. There will be two shipping charges - one for each parcel.
If Ordering Patterns along with Books, Videos, and Hardware Items the charge will be $14.00 ($7.00 for the
pattern portion and $7.00 for the other items. All shipments of this type must be insured and will be sent through
the U.S. Postal Service. If ordering regular size patterns and Scroll Saw Blades (which can be shipped together in a
mailing tube) shipping is only $7.00 pattern shipping. When possible we will ship all items in one box, however two
part shipments may be used due to size limits set by the U.S. Postal Service. Shipping charges are subject to change
depending on the quantity of items ordered.
Canadian Dealer
We have a dealer in Canada that carries most of our
Phone (519) 448-1361
products, please note the information to the right.
Morley Miller • P.O. Box 100
For U.S. orders call 800-316-9010 all others 865-428-8875
St. George, Ontario N0E-1N0
22
22
I enclose: [ ] Check, [ ] Money Order, [ ] Visa, [ ] Mastercard [ ] Discover[ ] Amex
Cardholder name
& Billing Address
Expiration Date
Name
Address
City
SHIP TO
(
State
Zip
)
Daytime Phone:
IMPORTANT-we only use this
for a question about your order.
Zip
When ordering Hardware items please give street address for UPS
Sorry, no C.O.D.’s, we accept Mastercard, Visa, Discover, American Express, personal checks (drawn on U.S. Banks),
and money orders (in U.S. funds only). USE THE PORTION BELOW FOR PATTERN ORDERS
Qty
Item #
Pattern Description
Price Each
▲
When ordering
multiple items ie.
patterns & books,
hardware, or videos, they will
be shipped together
in one box, please
add $9.00 total
shipping to your
order.
All pattern only
Pattern Subtotal
Canadian pattern orders send $7.00 for shipping. Send
orders are $6.00,
U.S.Pattern Shipping
all hardware, book, $16.50 shipping for posters-pattern sets or 50” eagles.
video only orders See the Canada Shipping Details for more information Canada Pattern Shipping
TN Residents please
are $6.00. Scroll
on shipping.
add 9.5% Sales Tax
USE THE PORTION BELOW FOR BOOKS,
saw blades can be
Pattern
Total
HARDWARE, AND PLATE ORDERS. ▼ ▼
added to any order
Item
#
Price
Each
Qty
Description
without an additional charge.
Subtotal
*If ordering only one can of
*Multiple
Items
shipped
together
includes
U.S.Book/Video/Sanders
Shipping
Old Masters gel send $6.00 shpg.,
patterns with books, hardware,or videos. *Old Masters Gel Shipping
two or more send $8.00 shpg.
Old Masters is shipped by U.P.S. and their rates have increased considerably.
See page 14 Canada Shipping
TN Residents please
Sorry, we cannot ship Old Masters outside the contiguous 48 United States.
add 9.5% Sales Tax
Toll-Free Order line 1-800-316-9010
Total
Roberts
Studio
Send
Monday thru Friday 8:30 am-5:00 pm.
2620
Heather
Rd.
Pattern
Total
orders to:
Tech. Support Number 1-865-428-8875
Seymour, TN 37865
Fax Orders -1-865-428-7870.
Grand Total
Total Price
$6.00
$16.50/ $7.00
Total Price
* $9.00 $6.00
*$8.00
$7.00
23
Wood Type; Western Red Cedar - Color is more important than type.
Wood Thickness; 3/4" at max. (unless otherwise indicated) 1/4" min.
These are suggestions, feel free to use any variation of the above.
MD
33
M
You will need four 3/8" dowels approx. 3/4" long for the eyes.
M
LEGEND
W
32
31
30
Outside edges
M
.. Grain Direction
D.............. Dark Shade of Wood.
MD........... Medium Dark Shade of Wood.
M............. Medium Shade of Wood.
LT............. Light Shade of Wood.
W............. White pine or any White Wood.
R............. This area could be raised by
placing a shim under the parts
using 1/4" plywood cut slightly
smaller than the part or parts
to be raised.
Rx2.......... These areas could be raised
twice, by using 1/4" plywood.
This would raise these areas
a total of 1/2".
s
M
Enlarge 154%
Make at least 5 copies
h
C
r
i
s
y
t
r
ma
r
e
Instructions on page 6
The pattern printed with red ink makes it much easier when you
are cutting out the parts. You can see exactly where your blade is.
Patterns with black lines are a little harder because the blade gets
lost in the black line. If you can find a color copier to make your
copies it will make the sawing easier.
29
NEW
3/8
D
12
M
3/8
M
23
LT
R
28
24
W
LT
R
26
MD
MD
Rx2
MD
W
Rx2
13
14
27
D 25
MD
15
W
22
MD
21
17
MD
16
20
W
D
19
18
Raising Shim
Patterns
R
D
10
LT
8
D
M
9
2
D
11
M
4
LT
MD
5
3
MD
LT
Judy Gale Roberts • Jerry Booher
1
7
LT
6
Roberts Studio
2620 Heather Rd.
Seymour, TN 37865
http://www.intarsia.com
[email protected]
24