Installation, Warranty, Care and Maintenance
Transcription
Installation, Warranty, Care and Maintenance
Installation, Warranty, Care and Maintenance Why StrataMax™? cardboard tube. Distortions will generally not disappear or shrink out on their own. Sheet must be lying flat at time of installation. • Just prior to installation, lay flooring out flat to acclimate to conditions and allow the roll-up stresses to relax. • T he most durable, stain-resistant and buckle-resistant loose-lay floor on the market! • S eams must be double cut, net, with no fullness. Do not straight edge and butt seams. Do not stretch or compress at seams as this will lead to small buckles. • The performance of a traditional glue-down felt floor with the ease of a loose-lay installation • A revolutionary product that: - Resists buckling or tunneling from temperature changes when installed properly - Installs easily with modified loose-lay installation – easy in, easy out, saves time and money • D o not compress the edges of the sheet in any way when installing other flooring materials next to the StrataMax. Installation of carpet, metal strips and other transition moldings should not push fullness into the flooring. • A lways protect from rolling loads from other trades and replacement and/or movement of appliances. • C leanSweep® High Performance Wear Layer - Provides best-in-class stain performance, including asphalt driveway sealer and rubber-backed mats - Offers excellent scratch resistance - Patented, high-performance urethane coating makes floors easy to clean; keeps the floor looking new longer StrataMax flooring can also be installed as a traditional, fully adhered floor using S-288 Flooring Adhesive. Do not use fully adhered method directly over suspended single-layer wood subfloor systems. S-288 is applied with the fine notching of an Armstrong trowel having notches 1/32″ deep x 1/16″ wide x 5/64″ apart. Over nonporous surfaces such as existing resilient flooring and embossing levelers, allow enough open time for the adhesive to dry until tacky with no transfer to the finger (Dry-to-Touch) before placing the flooring into it. Over porous surfaces such as concrete and wood, allow the adhesive enough time to thicken slightly, but not become completely dry to the touch. • M asterWorks Technology® provides unsurpassed realism creating the most beautiful floors • oughGuard® II technology T - 70% stone composite bottom layer creates an incredibly durable loose-lay floor - Surprising flexibility reduces installation time and minimizes errors Use the full spread method over approved underlayments for the following conditions: • Net fit installation is required. Floor Care Recommendations Floor Protectors n Floor protectors evenly distribute furniture weight and help prevent indentations from forming on your vinyl floor. Low Gloss/Poco Brillo S-564 Seam Coating Kit Kit para recubrimiento de juntas de S-564 S-585 S-591 DANGER PELIGRO S-593 S-570 Seam Coating Kit n Protects seams from dirt and wear. n Use S-564 Seam Coating Kit for semi-gloss or low-gloss floors. • S ingle-layer wood subfloors (OSB, plywood) do not meet the conditions specified in the Suitable Substrate section below. • T he job site and the StrataMax are not environmentally conditioned as recommended in Job Conditions section below. New Beginning ® Resilient Deep Cleaning Floor Stripper n For all vinyl floors n Solves tough cleaning problems • Excessive moisture or temperature swings will occur after the installation. • Seasonal use or vacation homes. • Rooms with floor drains, or, no stairs. • S trataMax has minor distortions from storage, shipping or handling that prevent it from lying flat without the use of adhesive. Once ’n Done ® Resilient & Ceramic Floor Cleaner n No-rinse floor cleaner for no-wax vinyl, ceramic, and laminate floors Suitable Substrates All substrates listed below must be properly prepared and meet certain requirements. There may be other exceptions and special conditions for these substrates to be suitable for the StrataMax Installation System. (Refer to the Subfloors and Underlayment section of the Armstrong Guaranteed Installation Systems manual, F-5061, for more details, or visit www.floorexpert.com.) • • • • • Satinkeeper ® Resilient Low Gloss Floor Finish n For all vinyl floors n Restores shine to older floors oncrete (on all grade levels) C Approved suspended wood underlayments Single-layer, fully adhered, existing resilient floors Ceramic tile, terrazzo, marble Polymeric poured (seamless) floors StrataMax™, because of its unique structure and design, can also be installed directly over suspended single-layer wood subfloors such as plywood or oriented strand board (OSB) when using the modified loose-lay method. The subfloor system must be designed to meet or exceed applicable building codes with a minimum of 18″ wellventilated air space below. It must be installed according to the subfloor manufacturer’s recommendations. The moisture content must be 13% or less for direct installation of StrataMax. The subfloor panels must have a smooth, sanded face and show no swelling of edges or surface due to exposure to weather conditions or construction traffic. “Base grade” subfloor panels are not recommended as they generally do not provide a sanded face or the moisture resistance of “better” and “best” grade panels. The panels can not be contaminated by staining agents. Otherwise, an additional 1/4″ or thicker underlayment is recommended. Installation Instructions General Information StrataMax™ flooring can be installed by two installation methods. It is designed as a floating floor when installed by the modified loose-lay installation method using only acrylic double-face tape under the seams. The modified loose-lay method requires that the flooring be cut to 1/8″ to 3/16″ away from all vertical surfaces such as walls, cabinets, pipes, etc. This gap must then be filled and the edges sealed with a good quality siliconized or acrylic caulk. Single-layer wood subfloors increase the potential for staining from the panel components, coated nails, construction adhesives, spills, overspray and show-through from texture and mechanical or water damage when resilient flooring is installed directly over them. (See Comments and Precautions Section.) Keys to Successful Modified Loose-lay Installation of StrataMax • P roper conditioning of both the job site and the flooring is necessary. StrataMax should not be exposed to sudden changes in temperature and moisture/humidity. Armstrong cannot be responsible for: • Joint or texture show-through • Tunneling and ridging over board joints • S tore, transport and handle StrataMax so as to prevent any sharp creases or other distortions in the sheet. Always roll face-out on a 2 Room Preparation • D iscoloration from stain sources in the panel, regardless of the type of panel used Remove baseboard, quarter round moldings, wall base, appliances and furniture from room. For best results, the decorative trim and jamb moldings at doorways should be under cut to allow flooring to slip underneath. After preparation work, sweep and vacuum the entire work area to remove all dust and debris. Check the substrate for smoothness, cleanliness, loose boards or squeaks and correct as necessary. • P roblems caused by local climate conditions, basement wall and subfloor construction, or improper installation Do not install over: • Particleboard, or waferboard panels • Existing resilient tile floors that are below grade Procedure • Existing cushion-backed vinyl flooring StrataMax™ flooring is designed for modified loose-lay installation using acrylic double-face tape only at seams and other critical areas. In bathrooms, tape should be used to secure the flooring in front of tubs and shower enclosures. Other critical areas could be a doorway where trim cannot be used to cover an exposed edge or an area in the kitchen with a heavy movable appliance. Do not use the tape around the entire perimeter of the room. • Carpet • Hardwood flooring that has been installed directly over concrete Job Conditions • A ll substrates must be sound, dry, clean, smooth, and free from excessive moisture or alkali. Remove dirt, paint, varnish, wax, oils, solvents, other foreign matter and containments that could cause staining or interfere with a good bond. StrataMax flooring should be cut approximately 1/8″ to 3/16″ away from all vertical surfaces such as walls, cabinets, pipes, etc. This will prevent any fullness around the perimeter of the room and also provide a small gap where caulk must be used to seal the edges to prevent moisture from getting underneath the new flooring. All edges must be sealed with a good quality siliconized or acrylic caulk, even in areas where trim moldings or vinyl wall base will be put on top. StrataMax flooring should not be cut full or snug. Make sure all areas are lying flat before applying caulk in the perimeter gap. • D o not use products containing petroleum solvents or citrus oils to prepare substrates as they can cause staining and expansion of the new flooring. • In renovation or remodel work, remove any existing adhesive residue* so that 100% of the overall area of the original substrate is exposed. • W hen fully adhering StrataMax flooring over an existing resilient floor, use S-199 One-Part Embossing Leveler or S-194 Patch, Underlayment & Embossing Leveler/S-195 Underlayment Additive to fill and smooth any embossing in the old floor. Seams If a seam is required in a primary part of the room, it should be made after the product has been rough cut and is lying flat in proper position in the room but prior to final cutting and fitting around the perimeter. Overlap the selvage edges of both pieces of flooring so that the proper pattern match is achieved. Then, carefully fold back the seam edges without shifting the sheets, so that a strip of scrap material can be placed under the product where the seam will be cut. This will save your knife blade and prevent scoring the substrate directly beneath the seam. Reposition the two edges, ensuring a good pattern match. • W ith modified loose-lay method, typical embossing of rotogravure floors (less than 3/16″ wide and less than 1/32″ deep) would not show through and would certainly not cause performance problems. Deeper embossing such as on old inlaid Designer Solarian floors, deeply embossed tile floors, and ceramic tile grout joints should be leveled even for the loose-lay method. • T he area to receive resilient flooring and the flooring materials and adhesives should be maintained at a minimum of 65° F (18° C) for 48 hours before installation, during installation, and 48 hours after completion. Maintain a minimum temperature of 55° F (13° C) thereafter. Seams must be double-cut. Straight edge and butt method of seaming is not recommended for this product. The seams of StrataMax™ flooring should not be stretched or compressed to obtain pattern match as it will create buckles in the flooring adjacent to seams. • F or concrete subfloors, the water vapor emission level must be 5 lbs. /1000 sq.ft./24 hours, or less, as determined by calcium chloride testing. If subfloor moisture vapor transmission levels exceed the recommended limit, the concrete must be allowed to dry-out prior to installing the floor. (See Comments and Precautions Section.) Use a sharp utility knife with a straightedge as a guide to double-cut through both pieces of material. Most patterns will have a grout line where the seam should be cut. Hold the knife blade vertical, at a 90 degree angle to the floor when cutting the seam, to ensure a straight, clean cut. • F or wood subfloors and underlayments, the moisture content must be 13% , or less. Fold back one side of the cut seam and remove the scrap material and selvage. Mark a pencil line on the substrate along the seam to be used as a reference for positioning the acrylic double-face tape. Install the tape centering it under the seam. Use a hand roller or clean cloth to press it against the substrate. Peel the release layer off of the tape and begin to carefully reposition the two sides of the seam on top of the tape. (On long seams it may be easier to just remove a portion of the release layer at a time until you are sure the seam is falling back into position properly.) When both sides of the seam are properly positioned on top of the tape, use a hand roller to ensure a complete bond. • R adiant heated substrates must not exceed a maximum surface temperature of 85° F (29° C). * WARNING: EXISTING IN-PLACE RESILIENT FLOOR COVERING AND ASPHALTIC ADHESIVES. DO NOT SAND, DRY SWEEP, DRY SCRAPE, DRILL, SAW, BEADBLAST, OR MECHANICALLY CHIP OR PULVERIZE EXISTING RESILIENT FLOORING, BACKING, LINING FELT, ASPHALTIC “CUTBACK” ADHESIVE, OR OTHER ADHESIVE. Use only acrylic double-face tape intended for use with vinyl flooring. Ordinary carpet tapes may “telegraph” through and also cause vinyl discoloration. These existing in-place products may contain asbestos fibers and/or crystalline silica. Avoid creating dust. Inhalation of such dust is a cancer and respiratory tract hazard. Seams must be coated using the S-564 Low Gloss Seam Coating Kit at the completion of the installation. Follow directions included in the kit and protect the coating from traffic until cured. Smoking by individuals exposed to asbestos fibers greatly increases the risk of serious bodily harm. Note: At the installer’s discretion, a 4″ to 6″ width band of S-288 Flooring Adhesive can be used in place of the acrylic tape underneath seams and in front of tub and shower enclosures, etc. Unless positively certain that the existing in-place product is a non-asbestos-containing material, you must presume it contains asbestos. Regulations may require that the material be tested to determine asbestos content and may govern removal and disposal of material. Finishing the Installation Replace moldings and install vinyl wall base as needed. Leave a slight clearance between the flooring and the bottom of the molding. Nail molding into the wall, not into the floor. See current edition of the Resilient Floor Covering Institute (RFCI) publication Recommended Work Practices for Removal of Resilient Floor Coverings for instructions on removing all resilient floor covering structures or contact your retailer or Armstrong World Industries, Inc. 1 800 233 3823. When replacing appliances, or whenever moving heavy furniture over the flooring, place a wood panel under the object. Without moving the panel, slide or roll the object over it. Follow with additional panels as needed. This prevents scratches, tears or buckling of the flooring material. The floor covering or adhesive in this package does not contain asbestos. 3 Comments and Precautions • Vinyl flooring, like other types of smooth floors, can become slippery when wet. Allow time for floor to dry after washing. Immediately wipe up wet areas from spills, foreign substances, or wet feet. Keys to Successful Modified Loose-Lay Installation over OSB: • Not all subfloors will be suitable for direct installation. The builder basic panel is generally not sanded and will have poor resistance to moisture exposure leading to swollen edges, flake pops, and general gauge and fastener issues. Warranty Warranty Requirements • Use subfloors with a smooth sanded face and properly installed with recommended joint spacing. Most boards are designed to have 1/8″ gap at joints. Proper installation plays a key role in the performance of Armstrong floors. Installation defects are not covered by our warranty and are the responsibility of your installer. Armstrong floors should be installed according to the Armstrong Guaranteed Installation System. This means that Armstrong installation products specifically designed for Armstrong floors should be used when installing Armstrong floors. If the Armstrong Guaranteed Installation System is followed, we guarantee that, for the specified warranty period, from the date of purchase: • The floor edges won’t curl • The floor seams won’t open • The floor will stay bonded • The floor will not buckle or tunnel under normal seasonal changes occuring in an owner occupied home* • Armstrong adhesives, underlayments and seam treatments won’t stain the floor • The floor will not crack over underlayment joints • No staining agents such as plumber’s primer or construction adhesives on surface. • T here is concern that because StrataMax™ can go over subflooring and can have cabinets placed on top, that shortcuts may be taken. • Take no short cuts in timing of installation or conditioning the home. Follow standard vinyl recommendations for conditioning of both job site and flooring materials. • StrataMax should not be exposed to sudden changes in temperature and moisture/humidity. The site needs to be closed in with HVAC operating. In new construction, don’t power wash the basement and introduce excessive moisture to the subfloor above, after the StrataMax has been installed. • StrataMax needs to be protected from rolling loads and construction traffic by other trades. Kitchen cabinets, water heaters, furnaces and other appliances being hauled over the flooring can cause problems if not protected with boards. * Normal changes are defined as gradual changes in temperature in the range of 55°-100° F. and gradual humidity changes in the range of 20% to 80% RH. Buckling and tunneling within 10 days of installation as a result of installation practices or job site environmental conditions in new construction or renovation work are excluded from coverage. Care and Maintenance What Will Armstrong Do If Any of the Above Happen? Proper care and maintenance will help ensure your floor always looks its best. Simply follow our maintenance and prevention steps outlined below. If any of the above should occur within the specified warranty period, Armstrong will either repair the defective area or replace the floor with comparable Armstrong flooring of similar color, pattern, and quality at our option. And, if your floor was professionally installed, Armstrong will also pay reasonable labor costs for the direct repairs or replacement. Please note that Armstrong will replace or repair a floor discolored from mold, mildew or alkali one time. If the replacement or repair fails in the same manner a second time, the flooring conditions may not be acceptable for the installation of vinyl sheet flooring. Immediately After Installation • F or 8 hours after seam coating application, protect the sealed seams on your flooring. This will ensure proper seam bond. If your seams are disturbed before they’re dry, permanent damage may result. Proactive Protection for Your Floor • W hen moving appliances or heavy furniture, it is always wise to lay a plywood panel on your floor and “walk” the item across it. This protects your floor from scuffing and tears. rmstrong 20-Year Limited Residential A Warranty • U se floor protectors, such as Armstrong Floor Protectors, on furniture to reduce indentation. As a general rule of thumb, the heavier the item, the wider the floor protector needed. Best • P lace a walk-off mat at outside entrances to reduce the amount of dirt brought into your home. We strongly recommend mats without a latex or rubber backing since these backings can cause permanent discoloration. 20-YEAR RESIDENTIAL WARRANTY What is covered and for how long? The Armstrong 20-year limited residential warranty means that for 20 years from the date of purchase, your floor: • Will not rip, tear or gouge from normal household use • Will not permanently indent from normal household use† • Will not wear through* • Will not permanently stain from common household stains • Will not permanently stain from traffic stains including asphalt driveway sealer • Will not permanently stain from rubber-backed mats • Will not permanently scuff from shoe soles • Will not fade or discolor from heat or sunlight • Will not discolor from moisture or underlayment panels • Will not contain manufacturing defects • A ll Armstrong floor care products have been specifically developed to care for Armstrong floors. You may purchase Armstrong floor care products at your local flooring retailer. Caring for Your Floor • S weep or vacuum regularly to remove loose dirt which can scratch your floor. NOTE: We do not recommend vacuums that have a beater bar since it can visibly damage your flooring surface. Additionally, we do not recommend electric brooms with hard plastic bottoms with no padding as use may result in discoloration and deglossing. • W ipe up spills as soon as possible. Remove dried spills with Armstrong ® New Beginning ® Resilient Deep Cleaning Floor Stripper on a clean white cloth and rinse. Never use highly abrasive scrubbing tools on any resilient floor. † We recommend using floor protectors. As a general rule of thumb, the heavier the item, the wider the floor protectors should be. * Wear-through is defined as loss of the floor design due to normal household use. • W ash your floor regularly with Armstrong Once ’n Done® Resilient & Ceramic Floor Cleaner. • F or heavy duty cleaning, use Armstrong New Beginning Resilient Deep Cleaning Floor Stripper. • D o NOT use detergents, abrasive cleaners, or “mop and shine” products. These products may leave a dull film on your floor. • Over time, if the shine on your floor begins to dull, Armstrong Satinkeeper ® Resilient Low Gloss Floor Finish can be used to renew your floor’s shine. Do NOT use paste wax or solvent-based polishes. 4 rmstrong 12-Year Limited A Residential Warranty Better rmstrong 5-Year Limited A Light Commercial Warranty Best 12-YEAR RESIDENTIAL WARRANTY 5-YEAR LIGHT COMMERCIAL What is covered and for how long? What is covered and for how long? The Armstrong 12-year limited warranty means that for 12 years from the date of purchase, your floor: • Will not rip, tear or gouge from normal household use • Will not permanently indent from normal household use† • Will not wear through* • Will not permanently stain from common household stains • Will not permanently stain from traffic stains including asphalt driveway sealer • Will not permanently stain from rubber-backed mats • Will not permanently scuff from shoe soles • Will not fade or discolor from heat or sunlight • Will not discolor from moisture or underlayment panels • Will not contain manufacturing defects The Armstrong 5-year limited light commercial warranty means that for 5 years from the date of purchase, the floor listed above: • Will not permanently stain from common household stains • Will not permanently stain from traffic stains including asphalt driveway sealer • Will not permanently scuff from shoe soles • Will not fade or discolor from heat or sunlight • Will not discolor from moisture or underlayment panels • Will not contain manufacturing defects Installation Armstrong warrants the installation integrity of these products for five years from the date of purchase. Installation integrity means that the products are installed according to the Armstrong Guaranteed Installation manual, F-5061. The F-5061 manual is revised on a yearly basis, and floors must be installed according to the recommendations contained in the issue of F-5061 that is current and available at the time of installation. † We recommend using floor protectors. As a general rule of thumb, the heavier the item, the wider the floor protectors should be. * Wear-through is defined as loss of the floor design due to normal household use. What will Armstrong do if any of the above happens? Terms We will provide replacement Armstrong® StrataMax™ of comparable quality, color and pattern. We exclude any liability for installation costs or other damages. Within One Year: If a defect covered by this warranty is reported to Armstrong in writing within one year of purchase, Armstrong will supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong will also pay reasonable labor costs. Within Two Years: If a defect covered by this warranty is reported to Armstrong in writing after one year but within two years of purchase, Armstrong will supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong will also pay 50% of the reasonable labor costs. After Two Years: If a defect covered by this warranty is reported to Armstrong in writing after two years but within five years of purchase, Armstrong will supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong will not pay labor costs. What is NOT covered by this warranty? • D amage caused by fire, flooding or intentional abuse. • Damage caused by vacuum cleaner beater bar, caster wheels and cutting from sharp objects. – When vacuuming, we recommend using the wand attachment on your vacuum. – Because rolling casters can damage the floor, we do not recommend them. • Loss of gloss/scratching. – If some dulling occurs over time, depending on the amount of traffic, care and maintenance the floor receives, restore the floor’s shine using Armstrong Satinkeeper Low Gloss Floor Finish. • Minor color, shade or texture variations between samples or printed color photography and the actual material. • Only floors graded “regular” are covered by this warranty. • This warranty applies only to floors installed in owner-occupied or tenant-occupied residences. Commercial installations of residential products are not covered. Construction or installation related damage is not covered. • Floors discolored from moisture or underlayment panels after having been repaired or replaced by Armstrong one time, or caused by excessive moisture from sources such as flooding and water leakage, are not covered by this warranty. • Installation defects are not covered by this warranty. • Damage caused by abuse such as moving appliances across the floor without adequate protection. – When moving appliances or heavy furniture, lay a plywood panel on your floor and “walk” the item across it. This protects your floor from scuffing and tears. Per the terms above, Armstrong, at our discretion, reserves the right to recommend a repair as the primary option, if one can be facilitated. Full replacement will only be sought if circumstances exist where repair is not feasible. Inspection of the material prior to installation is recommended. Armstrong will not pay labor costs to repair or replace material with defects that were apparent before or noticed at the end of installation. If a defect covered by this warranty is reported to Armstrong in writing, Armstrong will provide a one-time only replacement of the floor per unit, and not for multiple complaints of the same nature, for the lifetime of the floor. Exclusions The following are not covered by this warranty: • Improper maintenance • Improper installation • Buckling of the floor when installed by the loose lay method • Differences between products and samples or photographs • Indentation from improper loading including high heels, spike shoes, rolling loads, chairs, or other furniture not using floor protectors • Failure of the floor to adhere to the subfloor due to, for example, moisture, alkaline or hydrostatic pressure from the subfloor • Inappropriate end-user activities What is excluded from this warranty? Armstrong excludes and will not pay incidental or consequential damages under this warranty. By this we mean any loss, expense, or damage other than to the flooring itself that may result from a defect in the flooring. No implied warranties extend beyond the terms of this written warranty. Please Note: Some jurisdictions do not allow exclusion or limitations of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from jurisdiction to jurisdiction. Applications StrataMax Best meets ASTM F1303, Type I, Grade 2 specifications Intended Applications: • Home and multifamily dwellings and common areas up to 100 SY • Privately owned in-house businesses to include day care centers, doctor/ dentist offices, and beauty salons/barber shops • Residence bathrooms and kitchens in multifamily units. 5 Non-intended Applications: • Anywhere commercial cleaning machines will be used • Corridors • Large dining areas • Assisted-living • Commercial applications (education/institutional, hospital/healthcare, retail/mercantile, office, hospitality) THERE ARE NOT WARRANTIES BEYOND THIS EXPRESSED WARRANTY. ALL OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS OF A PARTICULAR PURPOSE, ARE EXCLUDED ARMSTRONG EXCLUDES ANY LIABILITY FOR LOST PROFITS OR ANY OTHER INDIRECT, SPECIAL, OR CONSEQUENTIAL DAMAGES. THE REMEDIES CONTAINED HEREIN ARE THE ONLY REMEDIES AVAILABLE FOR BREACH OF THIS WARRANTY. WARRANTY OWNER This warranty extends only to the original end-user. What should you do if you have a problem? We want you to be happy with your Armstrong floor. If you’re not, call your retail store. They can answer your questions and, if necessary, start to process a claim. If you have further questions, please call us at 1 800 233 3823. PLEASE KEEP YOUR RECEIPT OR OBTAIN IT FROM THE ORIGINAL PURCHASER. Armstrong needs the receipt in order to verify date and proof of purchase to resolve any problems that may occur. This warranty applies to floors purchased after June, 2008. In Canada, these warranties are offered by Armstrong World Industries Canada, LTD. Customer Relations and Technical Services 1 800 233 3823 www.armstrong.com The Armstrong logo and ToughGuard® are registered trademarks in the United States and Canada. Armstrong®, CleanSweep®, MasterWorks Technology®, New Beginning®, Once ’n Done®, Satinkeeper® and Your ideas become reality® are registered in the United States only. © 2008 AWI Licensing Company. F-7721-0608 6