PC3600-SU - Tiger
Transcription
PC3600-SU - Tiger
20110410 KP04-EM-01 Milling grade for steel PC3600-SU ·Improved wear and chipping resistance ·New PVD coating with high toughness and oxidation resistance at high temperature ·Optimum properties with fine-grained substrate PC3600-SU Black Power Coating Gold (TiN Deco) Black (Without TiN Deco) Exposed substrate PC3600 ୣॸࡣ ୣॸুܑWDNNJO PC3500 After 20 min. machining (SCM440) /%ਏࠤலۗଲੰࡩ݁ಸ൝ ഉ ەlife due to built /% TiN deco layer reduced the tool up edge which made the outermost /%ࢤࠫ ફ݁ࢤ away. However, TiN deco layer is removed from the layer and even main layer/% broken ֜ন ր۩ ন new grade, PC3600 but a new layer which has more oxidation resistance and higher ր۩ ࠬࡦ ֜ন ࠬࡦ ন ౫ন hardness is applied for longer tool life. ౿ෆ %-$ ొլ ౿ෆ ౫ন 4J ࢠ ੵ߿ࢠڻ ׁ 4J ଲঃ ੵ߿ࢠڻ ׁ Features ొլ ಉ࣭ %-$ /%ਏࠤல 4Jଲঃ ੵ߿ࢠڻׁԧվ Outermost layer Improved hardness ▷ advanced wear resistance Oxidation resistance ▷ longer tool life Intermost layer Improved adhesion of film layers Chipping resistance Substrate Toughness ొլ %-$ /%ਏࠤல ಉ࣭ԧվ +·New PVD coating technology Hardness Improved Features Oxidation layer Room temperature Heat treatment at 900° C 40 /%ഉ ە /%ࢤࠫ /%ફ݁ࢤ %-$ ొլ ֜ন ন ౫ন ֜ন ন ౫ন Competitor A ր۩ ࠬࡦ ౿ෆ ր۩ ࠬࡦ ౿ෆ Competitor B treatment Room temperature 0 treatment in a vacuum at 900℃ Heat DVUUJOHTQFFEWDNNJO 1 hour heat /%ਏࠤலۗଲੰࡩ݁ಸ൝ Heat treatment Competitor Room temperature ୣॸࡣ ୣॸুܑWDNNJO 10 Heat treatment 20 Oxidation layer Room temperature 30 PC3600 PC3600 % $FNFOUFE DBSCJEF PC3600 Performance /%ࢤࠫ /%ਏࠤலۗଲੰࡩ݁ಸ൝ ഉ ە SCM440 vc=250m/min fz=0.2mm.tooth ap=2mm /% /%ࢤࠫ ·KORLOY /% special treatment for longer tool life. ફ݁ࢤ %-$ ొլ ISO P Carbon Steel P Alloy Steel Hardened Steel 4J ଲঃ ੵ߿ࢠڻ ׁ ಉ࣭ Workpiece KS Materials SM15C Low carbon SM25C steel SM35C SM45C SM58C SCMn1 High carbon steel SMn438(H) SUM22 SNC236 SCM4105 Low hardened SCM440 steel SCMnH1 Low alloy SCr440 steel SNCM220 (pre-heat SNCM240 treatment) STD1 High hardened STD61 steel STS43 High alloy SKH55 steel SKH3 (pre-heat treatment) SKH51 KP1 KP4 Hardened KP4M steel SKD61 SKD11 NAK80 Sticky STAVAX hardened steel ր۩ ր۩ ࠬࡦ ࠬࡦ ౿ෆ ౿ෆ %-$ ొլ ొլ Recommended PVD grades 4J ࢠ ੵ߿ࢠڻ ׁ ֜ন ন ౫ন ·KORLOY /% special treatment for longer tool life. ફ݁ࢤ ֜ন ন ౫ন ֜ন ন ౫ন %-$ /%ਏࠤல 4J ొլ 4J %-$ /%ਏࠤல ࢠ ଲঃ ੵ߿ࢠ ڻಉ࣭ԧվ ੵ߿ࢠڻ ׁ ׁ ొլ ಉ࣭ Grade 4Jଲঃ ੵ߿ࢠڻׁԧվ ֜ন ন ౫ন DVUUJOHTQFFEWDNNJO ഉ ە SM45C vc=300m/min fz=0.2mm/tooth ap=2mm /% PC3600 PC3500 ୣॸুܑWDNNJO ୣॸুܑWDNNJO /%ਏࠤலۗଲੰࡩ݁ಸ൝ ୣॸࡣ PC3600 PC3500 Improved crater wear ୣॸࡣ Improved chipping on the cutting edge vc ր۩ ࠬࡦ ౿ෆ ր ࠬ ౿ % $FNFOUFE DBSCJEF ొլ "MVN %-$ /%ਏࠤல "MVNJOVN % BMMPZ BMMPZMFTT UIBO4J 4Jଲঃ ੵ߿ࢠڻׁԧվ Feed HB HRC 1st 2nd (m/min) (mm/tooth) 80~180 Below 10 PC3600 PC5300 100~300 0.1~0.25 180~280 10~30 PC3600 PC5300 100~300 0.1~0.25 140~260 Below 27 PC3600 PC5300 100~250 0.1~0.25 220~450 20~50 PC5300 DBN500 50~100 0.05~0.1 50~260 Below 27 PC3600 PC5300 100~200 0.1~0.25 220~450 20~48 PC5300 DBN500 50~100 0.05~0.1 190~380 Below 40 PC3600 PC5300 100~250 0.1~0.25 210~370 Below 40 PC5300 PC3600 50~100 0.05~0.1 Line up Continuous cutting vc(m/min) General cutting 450 Interrupted cutting PC3600 PC5300 Carbon steel 400 350 300 PC3600 250 200 150 300 250 200 %-$ /%ਏࠤல ొլ 4Jଲঃ ੵ߿ࢠڻׁԧվ 150 /%ਏࠤலۗଲੰࡩ݁ಸ൝ vc(m/min) J ଲঃ ߿ࢠڻ ׁ 350 300 250 PC3600 200 150 ֜ন ন ౫ন ր۩ ࠬࡦ ౿ෆ %-$ /%ਏࠤல ొլ 4Jଲঃ ੵ߿ࢠڻׁԧվ ਏࠤலۗଲੰࡩ݁ಸ൝ 0 /%ഉ ە /%ࢤࠫ /%ફ݁ࢤ ր۩ ࠬࡦ ౿ෆ vc(m/min) 150 ౫ন ౫ন ր۩ ࠬࡦ ౿ෆ 50 PC5300 5PPMMJGF /%TFSJFTEJBNPOEDPBUJOH H $FNFOUFE DBSCJEF "MVNJOVN BMMPZMFTT UIBO4J %-$ /%ਏࠤல "MVNJOVN BMMPZPWFS 4J (SBQIJUF $FNFOUFE DBSCJEF %- 4QFDJBM DBSCPO ·Improved performance Heavy interrupted cutting : Use PC5300 /%TFSJFTEJBNPOEDPBUJOH H ր۩ ࠬࡦ ౿ෆ PC3600 PC5300 /%5VSOJOH /%.JMMJOH /%&OENJMMT %-$ %-$ %-$ 4Jଲঃ ੵ߿ࢠڻׁԧվ ಉ࣭ԧվ "MVNJOVN 4J Bay Business Park, Suite M7, Torrance, CA 90503, USA 2750 Oregon Court, South Te : + 1 – 310 – 782 – 3800 Toll Free : + 1– 888 – 711– 0001 Fax : + 1 – 310 – 782 – 3885 - mail : [email protected] Web : www.korloyamerica.com E/%ਏࠤல ొլ ొլ /%ਏࠤல ಉ࣭ 100 "MVNJOVN 4J /%5VSOJOH /%.JMMJOH /%&OENJMMT ಉ࣭ԧվ ֜ন $FNFOUFE DBSCJEF %- 4QFDJBM DBSCPO %-$ High hardenedন steel ֜ন steel Sticky hardened ন (SBQIJUF PC5300 ୣॸࡣ 50 "MVNJOVN BMMPZPWFS 4J ొլ ಉ࣭ 100 ֜ন ন ౫ন ·Improved performance in alloy steel cutting ·Improved heat crack Heavy interrupted cutting : Use PC5300 PC3600 PC5300 Hardened steel $FNFOUFE DBSCJEF "MVNJOVN BMMPZMFTT UIBO4J %-$ /%ਏࠤல ୣॸࡣ 0 %-$ PC5300 50 -$ ಉ࣭ԧվ 100 /%ഉ ە /%ࢤࠫ /%ફ݁ࢤ PC3600 PC5300 PC3600 ొլ ಉ࣭ ր۩ ࠬࡦ ౿ෆ #VJMUVQFEHF#SJUUMFOFTT 350 ր۩ ࠬࡦ ౿ෆ #VJMUVQFEHF#SJUUMFOFTT ֜ন ন ౫ন $FNFOUFE DBSCJEF "MVNJOVN BMMPZMFTT UIBO4J #VJMUVQFEHF#SJUUMFOFTT 400 ֜ন ন ౫ন /%5VSOJOH /%.JMMJOH /%&OENJMMT 5PPMMJGF Alloy steel /%TFSJFTEJBNPOEDPBUJOH H #VJMUVQFEHF#SJUUMFOFTT 450 DVUUJOHTQFFEWDNNJO J ଲঃ ߿ࢠڻ ׁ DVUUJOHTQFFEWDNNJO vc(m/min) -$ DVUUJOHTQFFEWDNNJO ୣॸࡣ 0 /%ਏࠤலۗଲੰࡩ݁ಸ൝ /%ഉ ە /%ࢤࠫ /%ફ݁ࢤ ·Improved performance in carbon steel cutting ·Improved crater wear and fracture Heavy interrupted cutting : Use PC5300 PC5300 50 5PPMMJGF 100 "MVNJOVN BMMPZPWFS 4J (SBQIJUF $FNFOUFE DBSCJEF %-$ 4QFDJBM DBSCPO /%T "MVNJOVNBMMPZPWF 4J PC3600 HEAD OFFICE Holystar B/D 953 -1, Doksanbon – Dong, Geumcheon – Gu, Seoul, 153 - 823, Korea Tel : + 82 – 2 – 522 – 3181 Fax : + 82 – 2 – 522 – 3184, + 82 – 2 – 3474 – 4744 Web : www.korloy.com E - mail : [email protected] 0 Use PC5300 with SDKN1203AESN-SU or SDKN1504AESN-SU R&D INSTITUTE 53 -16, Songjeong – Dong, Hungduk – Gu, Chengju, Chungcheongbuk – Do, 361- 290, Korea Tel : + 82 – 43 – 262 – 0141 Fax : + 82 – 43 – 262 – 0711 ֜ন ր۩ ন ր۩ ࠬࡦ ֜ন Heinrich-Lanz-Allee ࠬࡦ ন ౫ন ౿ෆT. +49–69–5069–887–0 ౿ෆ ౫ন Frankfurt am Main, Germany Heinrich - Lanz - Allee 12, 60437 Tel : + 49 – 69 – 5069 – 887 – 0 Fax : + 49 – 69 – 5069 – 887 – 29 Web : www.korloyeurope.com E - mail : [email protected] ಉ࣭ ొլ %-$ /%ਏࠤல ొլ %-$ /%ਏࠤல /%TFSJFTEJBNPOEDPBUJOH H /%5VSOJOH /%.JMMJOH /%&OENJMMT Germany 12, 60437 Frankfurt am Main, F. +49–69–5069–887–29 Web. www.korloyeurope.com E-mail [email protected] %-$ $FNFOUFE DBSCJEF "MVNJOVN BMMPZMFTT #VJMUVQFEHF#SJUUMFOFTT ഉ ە ࢤࠫ ફ݁ࢤ #VJMUVQFEHF#SJUUMFOFTT ࠤலۗଲੰࡩ݁ಸ൝ 5PPMMJGF CHEONGJU FACTORY 53 -16, Songjeong – Dong, Hungduk – Gu, Chengju, Chungcheongbuk – Do, 361- 290, Korea Tel : + 82 – 43 – 262 – 0141 Fax : + 82 – 43 – 262 – 0146 DVUUJOHTQFFEWDNNJO ୣॸࡣ JINCHEON FACTORY 767 - 1, Gwanghyewon – Ri, Gwanghyewon – Myon, Jincheon – Gun, Chungcheongbuk – Do, 365 - 831, Korea Tel : + 82 – 43 – 535 – 0141 Fax : + 82 – 43 – 535 – 0144 "MVNJOVN BMMPZPWFS (SBQIJUF 4QFDJBM $FNFOUFE DBSCJEF %-$ /%TFSJF