1972 BSA B50 - Supreme Motorcycles
Transcription
1972 BSA B50 - Supreme Motorcycles
+ ,fiA Replacement parts list 1972 5OO cmt modglS www.bsaunitsingles.com '"0'ffi.'i;i,*"' ,SA Replacement parts list SOOcm'models B50T Uictor 500 Trail Star 500 Street Scramhler B50SS Gold Star 500 Street Scramhler (lNome B50SS Gold and General Export) B50MX Victor 500 Moto-Gtross Commencing Engine and Frame numbers JG.00101 JG.00101 JG.00101 BSOT BSOSS BSOMX This..parts list also covers 1971 models and supersedes publication OO-5721 lssued by B.S.A. Motor Cycles Limited Spares Department, Montgomery Street, Birmingham 811 1DZ. Telephone: 021 -772 0559/0537 Telegrams: "Selmoto" Birmingham B.S.A. Motor Cycles Limited Registered Office and Works: Armoury Road, Birmingham B11zPX. Telephone: 021 -772 2381. Telex:33315 1972 Publication Ref.00-5732 Telegrams and Cables: Printed in England by B.S.A. Press "Selmoto" Birmingham www.bsaunitsingles.com ffiryWW f,emffi trwwfs*#wesswffi, Ths ffiimnflnghnm $mnlt Arms fiurrepany Imeorponm,ted BSA ttrlotorcycle March 24, e oroeiration s P. O" Box 6 79 0 ' Tovtson, \4d " 2r244 * (301) 252*-6130 @tui Bulletin +72-02P L972 ALL EASTERN tsSA DEALERS S Corrections tor L972 Parts Catalogue Ref. No. 00-5732 UBJECT: Listed below are the important addltions and corrections for your I972 50Occ parts caLatr"ogue" Please make these corrections immedlatqly. Paqe No" Ref. No. 3 Corrections and,/or Additions Note: Polished aluminum tanks for Trail and h4oto-Cross models (/}ru). Hi*violet tanks for Street Scrambler model (/315). Note: 00-7009 is a 10cc bottle 00-7007 is a 3 cc tube L9-2429 to R932,/IB L9-2430 to R930/62 Change: Change: Note: Standard rings part number- 00-3481 set + I/2mm rings part number- 00-3482 set + lmm rings part number - 00-3483 set Delete: Delete: 19*2430 use R930/62 L9-2429 use R932/LB L-4 Add: 1\{X I4 Delete: 19 35 & 36 11 37& 13 a 10 T2 38 Add: Add: after model number 7I-3J,48 "H" model MX after model number MX after model number Add: MX after model number Change: Change: Change: Add: Add: 7l*2839* to 7L*323I "l I*284I to 7I*3233 7G284A tu VL-3232-not avaiiabl"e separately 60-3921 bolt * tach drive fixing 2 used 6A-2426 spring washer for above 2 used www.bsaunitsingles.com March 24, Paqe 15 --2- LE72 No. Ref. Builetin +72-0ZP Correcti.ons and/or Additions No. 52 52 Deiete: 19-1262 Chanqe 47205 to Delete: 19- 1259 use 47226 L7 36 Note: 41-3095 16 teeth sprocket also available 23 lt Change: 6 - 24 31 Delete: De1ete: De lete: Delete: Note: 4I - 43 Note: 1B 1B I9 25 tr4 to B i I00 pae k 19-1922 use 54419653 0- 23 of 47204 50 1"9-190ti use 54419652 I 9* i 84 9 use 544L9827 19- 1852 use 544 i9645 57*4556 k/s crank compiete 57-4555 k/s crank A shorter k/s assembly is available, Replace as an assembly only. 57-4556 k/s crank cqmplete 57-4555 k/s crank Item 41 - 57-2330 rubber Item 42 - 57-L272 folding pedal Item 43 - 21-0541 pivot bolt 54952857 connector breaker lead 2 qsed Item 31 - Add: 27 I 3 31 - 43 29 1B 33 22 22 23 Delete: 70-9800 not fitted Change: Key numbers to 30 through 42 IllustratioR oR page 26 will then Deiete: 83-3937 not fitted to US models 25 Delete: Delete: Delete: Note: Delete: Note: Delete: 34 Delete: 75-2519 not fitted to 3s 36 Delete; 7I-2725 not fitted to US models De1ete: 14-1302 not fitted to US models 7 1- 17 1 0 not fitted to US mode is De lete : Dei.ete: 14*0101 and 14-1381 for H model 23 35 37 Change: two per set - not one 4T 19-7458 use 64543708 19*7460 use 64543626 19-7474 use 64052453 64052455 shock absorber only L9-7456 use 64452487 64052488 shock absorber only 19-5305 use 64533645 www.bsaunitsingles.com US models matqh *3* I{arch 24, 1972 Paqe --t+ No. Ref . No. 1 ? U 29 39 Changei 27-6810 to 27-6813 Change: 37-3584 to WMl-SB Change: 19*7707 to 40-5527 Note: 37-3969 weight l/2 ounce Note: 37-3970 weight 1 opnce Change: Following illustration 46 47 Corrections and,/or Additions Delete: 83-3475 and 83-3476 not fitted 39 45 Bulletin *72-0?P numberg: 37 to 36, 36 to 35, 35 to 34, 34 to 33, 33 to 32, 32 to 37 16 Chansez 27-6810 to 27-68i3 weight I/2 ounce weight Iounce Note: Note: 37-3969 37-3970 18 chansez Change: Change: Change: Change: L9-8701 to tL0054/I07 19-8711 to 110054,/105 19-8698 to ffl.0054,/106 37-3468 to WM3-SB 27-6810 to 27-68L3 51 30 43 Delete: 83-3523 not fitted to US models Chansez 42-5840 to 35-6436 53 3 9-13 26 27-29 Change: 97-4333 to 97'4833,/003 Delete: A11 rrH' modeis. Not fitted to U$ models Models T and SS also use this brasket Add: Delete: All rr}Irr models. Not fitted to US mo{els $5 40 48 Delete: Not fitted to US modeis Change: 19- 1339 to 575189. Delete i 9 Delete: 60*2242. Chanse 19-952M to L9/952 Delete: Both numbers. Order camponent partF 10 11 lI L2 13 23 Change: 19-7240 to 532/2 Change: 19-7222 to CD520 (pairs) Chanse; 60-3499 to 60-3878 Delete: 60-2568 and 2L-2464. Not f itted. 39 496 L7 57 57079 on page 65. Delete: 60-2243, Chanse 19-i098M to 19/1099 Deiete: 19-7223. Chanse 16/364 to L6/366 I 't rlr I I www.bsaunitsingles.com ry :i rr I Merch ?4, r972 _1i Paqe No. Ref. 59 25 34 35 6l 43-49 5 1-52 l+-.|+r-+r Correct:c-ri:s i:nd/or Additions No. 53 54 Bulletin +72-0ZP * DeIete: Delete: Change: Change: Change: Delete: B3-386ri and i9*6061. Not fitted, 83-3 i80 Iror f:"tted to US models. 8.1*.]';4 ti ro 83- 3946/314 83*27i1 ro B3- 2721/3L4 83*3945 ti: 83- 39451315 B3-.43?0 not fitted to US models DeIete: Change: Change: DeIete: Al.l nurnbers*not fitted to US modols 19-7221 tr-r ClD520 (pairs) I9*7241 to 532/A0L Both numbers " Order component narlp on pilge 55 57 58 59 60 61 62 64 63 I i ? 3 7 13 L7 L8-2I 31 & 36 66 Delete: Delete: Delete: Delete: Delete: Delete: DeIete: De lete: Deiete: Delete: DeIete: Delete: Delete: Delete: Delete: Delete: DeIete: I Del.ete: 2 6 DeIete: Change: Delete: De lete: I Add: Change: 3 6 1I Change: Detete: 13 Delete: 10 65, 19*2763 use 1Bl060 19*3085 u-se IB/87 T 19-3084 use 1 r/at4 19-3086 use 18,/g 6 g 19-3083 use 12 1064 i9-3082 use 37 6/07 e 42*86 1 1 use L8/864 83*3 179 not fitted to US models 9- 1054 19*1275 19-1088 19-1276 l" use 60262 and 60334 not fitted use 54525272 and 54523659 not fitted 37I not f rtted 19-1095 and 31276, use 31356 use Makers number use A/akers number llSA number use Makers number BSA number BSA number 19*9I01 use 54959626 19-895"i use RSM3 003/12 19*9110 tci 19*9100 19- 8952 ancl SSM5 A07 /03 19-8955 use SSM5007102 t\{odel number rrTrr to above not fitted to DIrg110l04A" Add to desc;ription: 5 ft" 6 in. 19*909tJ 19*9080 use ]r*522 use i9--i269 use 54959626 39784 19*91C!1 www.bsaunitsingles.com fvlproh t gr 24, !+-{t-+* Paqe IrIo. Ref 65 cont. L4 . Bulletin +72-0?P Corrections and,/or Additions No. 19 Delete: Delete: Delete: Both numbers. Use 54335169 BSA number use Maker number Both numbers, order component partp 38&39 46&47 Delete: BSA numbers on all of these itenFr Order under Makers numbers Delete: Delete: Delete: 19-0456 use s44s6 BSA numbers use makers numbers 19- 1776 and 54427029, use PUZ$A Delete: Delete: BSA numbers L7 67 -5- L972 -20 51 & s3, 61 6e 61* 66&70 * 7I I 5-7 7 I 11-20 77 Change: Change: Delete: De lete: 23 24 24 Change: Note: 25 Delete: Delete: Delete: DeIete: 19-3093 use 622/}BG use makers numbers 928/060 to 928/060-3L/2 622/122 to 622/122*I06 BSA numbers use Makers numbers 19-3090 and 622/I0L - not fitted R930 to R930,/005 R932 not available 19-2430 and change R930 to R93p,/6? L9-2429 use R932/Lg 19-2834 use 13/163 19-3090 use 622/L01 Change: lllustratlon numbers as follows; 1 to 9, 2 to l, 3 to L2, 4 to 2, 11 to 8, 10 to 3, 9 to 7, 8 to 6, 5 to 10, 6 to 11, and 7 lo 4" Deiete: 19-5390 not fitted 60-2084 item 10 60-I907 ltem l1 60-3647 item 12 Add: Add: Add: GB:ib www.bsaunitsingles.com to US modelg MODEL ABBREVIATIONS T TRAIL SS STREET SCRAMBLER STREET SCRAMBLER H MX MOTO-CROSS - HOME AND GENERAL EXPORT SUFFIX NUMBERS TO BE USED TO IDENTIFY YARYING FINISHES When ordering components with varying finishes, please state finish required by adding the appropriate sufrx to part. number. EXAMPLE:Fuel tank (B50MX) Polished aluminium, White centre stripe, Flambordeaux side stripes 83-27211314 I"UEL TANK Polished aluminium, White centre stripe, Flambordeaux side stripes 1314 Hi-violet l3ts MUDGUARDS Rear, Hi-violet l3ts Chrome /003 SIDECOVERS White /30s Hi-violet l3ts FRONT BRAKE PLATE Black instrument finish OTHER PARTS Chrome /003 Black 1007 Silver sheen 1307 PRICES For prices please refer to the latest edition of the Master Price List. No price code is given in this Details of thread form and size are quoted after description of nuts, bolts, screws, studs and washers. Such as: 14-7006 Socket screw (f," uN.c. x l") : t" diameter unified coarse thread, 1" long under head. Vital components, which are manufactured from a special material, are indicated by a sign and the British Standard symbol for the material is quoted at the foot of the page. ABBREVIATIONS B.A. B.S.C. B.S.F. - SCREW THREADS British Association British Standard Cycle British Standard Fine Whitworth Form Unified Fine UN.C. Unified Coarse UN.S. Unified Special www.bsaunitsingles.com TBRAKES (LOCKHEED) AUTOMOTIVE PRODUCTS CO. LIMITED, P.O. BOX 14, SOUTHAM ROAD. BANBURY, OXFORDSHIRE. CARBURETTERS AMAL LIMITED, HOLDFORD ROAD, WITTON, BIRMINGHAM 6. + CHAINS RENOLDS CHAINS LIMITED, WYTHENSHAWE, MANCHESTER. ELECTRICAL EQUIPMENT J. LUCAS LIMITED, GREAT HAMPTON STREET, BIRMINGHAM 18. REAR SUSPENSION UNITS GIRLING LIMITE,D, BIRMINGHAM ROAD, WEST BROMWICH, STAFFORDSHIRE. SPARKING PLUGS CHAMPION SPARKING PLUG CO. LIMITED, FELTHAM, MIDDLESEX. SPEEDOMETERS SMITH'S INDUSTRIES LIMITED, MOTOR ACCESSORY DIVISION, 50 OXGATE LANE, LONDON N.W.2. TYRES DUNLOP COMPANY LIMITED, FORT DUNLOP, BIRMINGHAM www.bsaunitsingles.com 24. ASSEMBI,IES COMPI,ETE IT Spares No. Description 00-7009 7007 OO 31]4 I-OCTITE PLASTIC GASKET 00 bottte trade pack). B.S.A. LOCTITE (10 tube rrade pack) GASKET SET DECARBONISING, OO_33I6 GASKET SET FULI- OVERHAUL. 71-1863 ENGINE UNIT, LESS CARBURETTER AND EXHAUST SYSTEM (Trail). 1l-2231 ENGINE UNIT, LESS CARBURETTER AND EXHAUST SYSTEM (Moto-Cross). 1l-2234 ENGINE UNIT. LESS CARBURETTER AND EXHAUST SYSTEM (Street Scrambler). 7I_1810 CRANKCASE COMPLETE WITH FIXED FITTINGS. 7I-3OOI OIL PUMP COMPLETE. 71_1675 FLYWHEEL AND CONNECTING ROD ASSEMBLY. ]1,2586 CONNECTTNG ROD AND BIG-END ASSEMBLY. 57_4302 CI-UTCH ASSEMBLY COMPLETE. 83-3996 FRAME COMPLETE (Trail and Street Scrambler). 83 2984 FRAME COMPLETE (Moto-Cross). 9l-4335 FRONT FORK COMPLETE (Trail and Street Scrarnbler). 97 4336 FRONT FORK COMPLETE (Moto-Cross). 37-3191 FRONT WHEEL LESS tsRAKE (Trail and Moto-cross) 6" brake. 31-3735 FRONT WHEEL LESS BRAKE (Street Scrambler) 8,,brake. 37-3792 FRONT WHEEL WITH BRAKE (Trail and Moto-cross) 6" brake. 31 3793 FRONT HUB WITH SPINDLE AND BEARINGS (Trail and Moto-Cross) 6" brake. 37-3848 FRONT HUB WITH SPINDLE AND BEARINGS (Street Scrambler) 8" brake. 37 3958 REAR WHEEL LESS BRAKE (Trail). 3l-3959 REAR WHEEL LESS BRAKE (Moto-Cross). 37-3957 R.EAR WHEEL LESS BRAI(E (Street Scrambler). 31 3180 R.EAR WHEEL WITH BRAKE (Trail). 31-3960 REAR WHEEL WITH BRAKE (Moto-Cross). 31 3991 REAR WI{EEL WITH BRAKE (Streer Scrarrbler). 37 3908 REAR HUB WITH SPINDLE AND BEARiNG (Moro-Cross). 3l-3901 REAR HUts WITH SPINDLE AND BEARINGS (Trail and Street Scrambler). OO_5220 TACHOMETER KIT. 19-2429 CARBURETTER COMPLETE (Moto-Cross). 19 2430 CAR.BURETTER COMPLETE (Trail and Street Scrambler). 00 ,d bT www.bsaunitsingles.com -_=PISTON CF{ART PISTON COMPLETE + PISTON RINGS (STANDARD) 71-2155 PISTON RINGS COMPRESSTON (2) COMPRESSTON (2) Taper TSSHMX 71-2154 mm.) SCRAPER Upper Segment PISTON RINGS Model (** (f l mm.) SCRAPER Upper Segment CARBURETTER www.bsaunitsingles.com SCRAPER Lower Segment INDEX Page ,4 PIate a I ASSEMBLIES COMPLETE 5 CYLINDER HEAD 8-9 EXHAUST PIPE - Plate 2 CYLXNDER Plate 3 CRANKCASE Plate 4 OIL PUMP Plate 5 GEAR CLUSTER 18-91 Plate 6 GEARCHANGE MECHANISM 20-2t Plate 7 KICKSTART - GEARCHANGE )7 -7< Plate 8 CLUTCH PRIMARY COVER 26-27 Plate 9 FRAME Plate 10 SWINGING ARM Plate 11 REAR BRAKE CONTROL Plate 12 AIR FILTER Plate 13 FRONT FORKS .. 40-43 Plate 14 FRONT WHEEL (6" Brake) 44-45 Plate 15 FRONT WHEEL (8" Brake) 46-47 Plate 16 REAR WHEEL _ CHAIN GUIDE 48-51 Plate 17 MUDGUARDS - HANDRAIL 52-55 Plate 18 FUEL TANK Plate 19 ET,ECTRICAL EQUIPMENT 62-69 Plate 20 CARBURETTER 70-7r Plate TOOLS 72-7t 21 - - - - CRANKSHAFT 10-11 t2-15 - SUMF - BATTERY CARR.IER - - - TOOL TRAY REAR SUSPENSION - SIDECOVERS - t6-17 GEARBOX SPROCKET TWINSEAT - FOOTREST - OII, - - ENGINE SHIELD CHAINGUARD -SILENCER PIPES CONTROLS ACCESSOR.IES W www.bsaunitsingles.com . . 28-31 32-33 34-37 38-39 56-61 ----T Plate 1 T i w',,,,/ e)' KC) ./ 6#r 19-rg ,rffi {6- -------- xrs cx -6)Ws www.bsaunitsingles.com /_8 Plate I CYLINDER F{EAD *r a Model - EXFIAUST PIPE Key No. Spares No. TSSH I TSSH 2 TSSH 3 TSSH 4 TSSHMX 5 TSSHMX 5 TSSHMX 5 TSSHMX 7 TSSHMX 8 TSSHMX 9 TSSHMX 10 TSSHMX 11 TSSHMX 12 TSSHMX 13 TSS 14 H14 MX 14 TSSHMX 15 TSSHMX 16 MX 17 TSSH I7 TSSH 18 MX 18 TSSH 19 TSSHMX 20 TSSHMX 21 TSSHMX 22 TSSHMX 23 TSSHMX 24 TSSHMX 25 TSSHMX 26 TSSHMX 27 TSSHMX 28 TSSHMX 29 TSSHMX 30 TSSHMX 31 TSSHMX 32 TSSHMX 33 TSSHMX 34 TSSH 35 TSSH 36 Description 02 0443 Nut o2-0525 r5-5155 Washer Washer Spindle 40 04tl t4-0302 r4-0402 60-2428 60 2330 7l-1429 40 0208 7t 1627 40-0309 7 t-11 36 2t-2135 71,2n7 7 r-3148 tt 2899 7t-1132 l4-1302 7t-2592 70 7821 7 I-142t 1-2593 7 t4-t619 7 1-1135 68-093 I 7r-1626 65-2494 65-2495 7 1-1165 7t u66 21-2133 7 1-1 989 2I-2134 21 2492 t I-1623 7 r-1638 40 0969 40-0968 68-0289 7 t-2938 - vaive lifter (+" B.s.c.) valve lifter, inner (.255' - valve lifter, outer ('328' - exhaust valve lifter Per Set r .500"X .048") x . I I I I 505" 'x .048") (t'6" uN.r.) rocker - rocker box box, beneath head steadv bracket Spring washer -- rocker box nut Nut Nut Washer Gasket - 7 2 9 rocker box nut (.333' :< -625'x .040") rocker inspection cover 9 I I - pLrsh rod inspection Valve gLride exhaust - rod inspection cover (2n.a. r l$") Screrv push Exhaust valve Stud -- cylinder head (fi" uN.c./uN.r. x 3+") Cover Exhaust pipe complete Exhai-rst pipe complete (low level) E.rhaust pipe complete Cylinder head with fixed fittings I I I z I "Tufnol" washer - carburetter joint - joint Gasket carburetter I I Casket -- carburetter joint I Carbr-rretter stud (-:,"" uN.c./uN.r. x 1]") Inlet valve Cup - valve spring, bottom Valve guide -- inlet . Valve spring outer Valve spring - inner Collar valve spring, top . Collet valve spring StrrC -- cylinder head (16" uN.r../uN.c. / 7 I 2 I z 2 2 . Dowel 4 2#') cylinder head - cylinder head Stud (*" uN.c./uN.r. ;:2ft') Stud - rocker box (1u-" uN.c./uN.r. x 3]") - rocker box Gasl<et Rocker box Washer valve inspection cap - - I J 1 Nut fixing (fi" uN.r.) - carburetter "Tr-rfnol" washer carburetter joint Cap I I valve insepection "O" ring valve lifter spindle Lever exha.ust valve lifter - FT www.bsaunitsingles.com 2 2 2 2 I I 2 2 1 t Plate 2 t rcv,_rei ffi'o w* 'rtSE i \rltA/ / tt-/ ',4 --\i -' / I I t r 30 I "f;l l0 www.bsaunitsingles.com ; Flate 2 CYLINDER fi Model TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSH MX r^ No. Spares No. I , 40 0r59 J 41-0807 4 40-01 59 Key TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX ISSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHM TSSHM TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX 40-0162 5 19-1641 6 6 7 8 19-76t6 t9-1606 68 0155 9 40-01 57 10 40-0296 11 40 0292 40 0158 l2 13 t4 l5 t6 24-0563 40-0148 14-0302 l6-0012 21-2034 t-1635 -. CRANKSFIAFT Description Nut rocker spindle (domed fi" n.s.c.) Copper washer oil feed r-rnion Rocker oil feed -pipe Copper washer oil feed union - Champion WC200 Spark plug cover Spark plug Champion N4 Spark plug Champion N3 - adjusting screw ($" n.s.c.) Nr"rt rocker - rocker adjusting Screw 1-r,r" n.s.c.) Thrust-washer rocker spindle - exhaust Rocker complete Rocker complete - inlet Thrust washer -rocker spindle -"O" ring - rocker spindle Nut cylinder barrel stud (*" uN.r.) Washer cylinder barrel stud ('328' x .563" -cylinder barrel (1|" uN.c./uN.r. r 3$") ><.093') . . Stud Connecting rod complete Br,rsh connecting rod small-end . 17 7 l8 66 0492 t9 1 t-27 41 Gudgeon 20 7 I,t6t6 2l 4 r Crankpin Nut crankpin )) lt -0588 n99 23 41-055 I 24 25 26 71-1681 ^11 7 t-1617 7t 1618 7 t-151 6 28 29 1I 30 1 31 70-7850 32 7) -1632 2970 r,27 45* ]t Ir 1624 34 12t9 1r-2161'k 3s 1 36 37 38 39 40 1r 41 4l 14-0304 42 43 44 7l-1625 33 t-2155* 2152* 7l-2549 7 1-t2t8 2t 2033 0639 40-0294 40-01 56 t !-161 1 5 t-2586 - pin . - connecting rod big-end - crankpin location Peg Engine shaft - right right Flywheel complete Flyrvheel plug Flywheel complete left- . gr-rdgeon Engine shaft left . pin locating Piston complete (standard) Needle roller big-end bearing - liner Gasket cylinder Cylinder barrel comoiete Piston ring scraper. lower segnrent (standard) Piston ring -- scraper. upper segment (standard) Piston ring -- taper (standard) Peg--cyiinderliner cylinder barrel - cylinder head and barrel fixing Stud Washer barrel (.440"x '781" ><.128') - cylinder Nut -- cylinder barrel ('l5" uru.p.) . Gasket -- cylinder head Rocker spindle inlet and exhar-rst - rocker spindle Spring washer -Flywheel and connecting rod assembly Connecting rod and crankpin assembly Lir.rer *See page 6 2 2 I 2 1 I I 2 2 2 I I 2 2 2 2 7 1 I I I . Bush Circlip Per Set for piston details ll www.bsaunitsingles.com 2 I I I I I I 2 z I I I l I I 7 1 I 4 4 4 I 2 2 I I Plate 3 +-, I I I 12 www.bsaunitsingles.com Plate 3 CRANKCASE k F fr 1: No. Key Model TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSH I Spares No. 14-190r Description Nut (]" stator fixing - uN.E.) Per Set J ) 02-0525 Washer J 40-0705 Grommet 4 414613 Key alternator rotor i 5 Stud stator fixing, bottom I 5 2t-1896 2l-1895 stator fixing, front I 7 7t-l634 Engine sprocket 8 71-1630 Shim (.015") 8 7 1-1629 Shim ('030") -- Stud - stator fixing (.255" x . 500" X .048") alternator lead - - -- J I . 28 teeth 1 engine sprocket as reqcl- engine sprocket as reqd- 7t-323t* Tachometer drive assembly complete I 9 70-9382 Gear I 10 7t-3233 Tachometer drive shaft I 11 10-9430 "O" ring I tachometer drive shaft - drive shaft Housing - t2 71-3232 13 t4 2+0036 70-943t 15 70-9383 Thrust washer t6 l7 70-9429 Pin 21-1872 Plug 18 70-8896 timing aperture Washer timing aperture plug 19 t4-6219 Bolt 20 02-0923 Washer 2t 24-0724 Bearing 22 71 1422 t0-9384 40 02421' 7 t-1620 71 2513 Gasket tl z4 25 26 'r'7 7r-1680 MX 27 7 TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX 28 4t-0560 t-2561 tachometer drive shaft Sealing washer Pin -- I drive shaft I drive shaft locating . . I -- drive shaft - I drive gear retaining . . - - crankcase - Plate Screw - (jr" uN.c. I I I x l!") J crankcase bolt (.377" x.'625" x.064") J right (Hoffmann R325L) i --roller, I tachometer drive - tachometer drrve cover - I tachometer drive (2r.a. y.21 154" countersllnk) Push rod - inlet and exhaust Tappet - inlet and exhaust Canrshaft complete . 2 2 . Carnshaft complete Key Nut - crankshaft pinion 29 2t-2039 30 40 0455 31 41 0569 Pinion 32 4t-0567 Oil pump drive 33 41,0565 crankshaflt, right (3" uN.r.) Lockwasher - crankshaft nut crankshaft - -- crankshaft Distance piece - oil pun,p drive . *See page 5 . for tachometer kit complete. f Special material: 25-EN8R. l3 www.bsaunitsingles.com 2 Plate 3-continued + N' t7 \>- r8 19 20 ?t ) @ 2?2?T a@ oQ) -q- 2\e/.' 7\./ /\ 37 38 -#:, ! l4 www.bsaunitsingles.com Plate 3-continued CRANKCASE t- Model -I F ril\ Key No. SSHMX 34 TSSHMX 35 TSSHMX 36 TSSHMX 37 TSSHMX 38 T'SS H MX 39 TSSHMX 40 TSSHMX 4I TSSHMX 42 TSSHMX 43 TSSHMX 44 TSSHMX 45 TSSHMX 46 MX 47 TSSHMX 48 T SS H IvIX 49 TSSH 50 MX 50 TSSHMX 5I 52 TSSH MX 52 TSSHMX 53 TSSHMX 54 Spares No. Description Per Set 1lt87A Crankcase complete with fixed fittings I 14-6502 Screw bearing retaining ring ({" uN.c. x }") Retaining ring left, crankcase bearing . . 4 t-2649 1 24-0724 7F265A 7 l-1631 65-5883 t4-61o2 66-1 518 tt-t4t9 40-0246 70-3789 roller, left, inner (Hoffmann R325L) -- left, crankcase bearings, outer races Distance piece -- left, crankcase bearings, innbr races Bearing ball, left, outer (Hoffmann LS9) (]" Bolt - chain oiler blanking uN.c. x $") Fibre washer chain oiler blanking primary chaincase backplate Gasket primary chaincase backpiate (2n.a,. xt'6) Screw primary chaincase Backplate Bearing - Distance piece - 2t-r894 primary chaincase backplate Oil seal Clip - alternator lead Stud stator fixing, rear 4t-0143 Primary chain tensioner 4t-0146 Distance piece chain tensioner 7t-2923 Distance chain tensioner 19-8019 Alternator rotor (Lucas 54213901) Alternator stator (Lucas 47205) Alternator stator (Lucas 41226) 40_.0243 40-9190 19-1262 19-12s9 7 I-11 3t 1 - . Nut 60-392r** Bolt 60-2426** Sprin-e Washer - Tachometer drive fixing - Tachometer drive fixing **Not illustrated l5 www.bsaunitsingles.com 1 I t 6 I I I - 21,2066 I I I I rotor fixing rotor fixing (8" uN.r.) Lockwasher I t I t I I I I . - piece - 1 2 bolt . . 2 Plate 4 F, T I -; ,.-{@;'' 28 -frr-- <7 \\l fR.- 30 zz-l$irffia PPo t4 --f-*4 t 3r r€ l'lll l i 38 37 36 ,"1;l I ltl rllltit ,l J" 'L L 't #.1;4 l6 www.bsaunitsingles.com Flate 4 OIL PUMP fia Model h* Key TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX T SS H N,IX TSSHMX T'SS H MX TSSHMX TSSHMX T SSH MX TSSHMX TSSHMX TSSHMX No. SUMP - - GEARBOX SPROCKET Spares No. I 14 0302 2 02,0923 3 21-1890 4 40-1033 5 57-0948 6 14 0302 7 02-0923 8 2t 2042 9 14-1301 l0 29 0541 11 41 0603 12 71-21t9 13 71-2123 14 1t-1147 15 1t-2121 16 7l-3001 t7 14 1901 18 68,0938 19 21-0597 19 14-16C)6 20 41-0609 2t 67-1391 22 1t-2124 23 11-2122 24 1t-2115 25 4t-0706 26 1t-1148 27 70 8315 28 7t-217t 29 71-t424 30 11-2933 3t 14-1401 32 A2-0525 33 14-1901 34 2I-2111 35 60-3530 36 41-3094 36 41-3092 36 51-4306 37 40 3121 38 40 3051 39 90-6A74 Description Per Set Nr.rt crankcase stud (1|" uN.n.) Washer crankcase stud (. 3ll" x .625" x .064') Stud crankcase, rear (fi" uN.r./uN.c. x2#') .. 2 2 2 - Gearbox dipstick I I Washer gearbox dipstick Nut crankcase stud ($" uN.r.) . Washer crankcase stud ( '317"x.625"x.064") Stud -- -crankcase, top Nut oil pump drive gear fixing . Washer oil pump drive gear fixing Driving -gear pump - oil Spindle housing -- oil pump Driving spindle oil pump - driven gears Spindle oil pump -oil pump feed, driven Gear Oil pr"rmp complete Nut - 2 2 2 I I I I I I I I oil pump fixing ({" uN.r.) 3 Washer oil pump fixing (. 266" x . 625" x. .O56,,) Stud -- oil pump fixing (f" uN.r./uN.c. x 29,,) Stud oil pump fixing (f " uN.E./uN.c. x if") Screw - oil pr,rnrp cover plate (t'6 " r.s.c. x l#") - J 7 I - oil pump oil pump, - oil pump, driven driving Gasket oil pump . - oil pump locating Dowel --Dowel oil pump locating . - camshaft, atbody Bush crankcase Cover plate + I - Scavenge gear Scavenge gear I I I . 2 . 2 I - Scavenge valve complete Gasket scavenge cover - Sump filter Stud - Washer scavenge cover fixing (]" un.r./uN.c. x 1,,) scavenge cover fixing (.255' x .500',x .048") scavenge cover fixing (|" uN.r.) Nut f)rain- plug "O" ring gearbox - drain plug Gearbox sprocket Gearbox sprocket Gearbox sprocket teeth - 15 l7 teeth - 14 teeth Lockrvasher gearbox - sprocketsprocket gearbox Nut (l*" r 20 t.p.i.. w.r.) Felt washer gearbox sprocket - *.'? L1 www.bsaunitsingles.com I I I 4 4 A + I I I I I i I I Plate 5 n ,ltt o I 2 I I 25 24 z: -Q 2l T\ ffi I +r1;, l8 www.bsaunitsingles.com < Plate 5 GEAR. CLUSTER 4r Y* Model Key No. Spares No. TSSHMX 1 TSSHMX 2 TSSHMX 2 TSSHMX 3 TSSHMX 4 TSSHMX 4 TSSHMX 4 TSSHMX 5 TSSHMX 6 TSSHMX 6 TSSHMX 6 TSSHMX 7 TSSH 8 MX8 TSSHMX 9 TSSHMX 10 TSSHMX 11 TSSHMX 12 TSSH 13 MX 13 TSSHMX 14 TSSHMX 15 l SSHMX 16 TSSHMX 17 TSSHMX 18 TSSHMX 18 TSSHMX 19 TSSHMX 20 TSSHMX 2I TSSHMX 22 TSSHMX 23 TSSHMX 24 TSSHMX 25 Description 4V0394 Dowel 29,3851 Bearing 29-3857 Bearing 57-3812 Gear 40-3020 40-3126 40-3t27 57-3876 inner cover locating, front - Hoffmann Per Set 2 I 130 gearbox mainshaft, left (Hoffmann 130) 1 mainshaft top (22 teeth) - I (.093-.094") Thrust washer (.098-.099") Thrust washer (.103-'104") (21 Gear - mainshaft second teeth) Thrust washer Thrnst washer (. 07 5-. .. as reqd. .. as reqd. . as reqd. I 6') as reqd. 40-31 t9 Thrust washer (' 070-'071") as reqd. 40-3120 Thrust washer (' 080-. 081") as reqd. 41-3063 Gear 40-3019 4l-3089 41-3065 Gear Gear - 07 mainshaft third (24 teeth) I mainshaft first (16 teeth) I mainshaft first (18 teeth) I mainshaft, c lutch pushrod 40-3007 Bush 57-4344 Mainshaft complete I 40-3258 I - 4t-3018 -- layshaft first gear .. Bush - layshaft first gear . Gear layshaft first (27 teeth) (25 Gear - layshaft first teeth) Gear -- la1'shaft third (19 teeth) Circlip -- layshaft second gear 4t-3070 Gear 4i-3068 Layshaft with top gear (14 teeth) 41 3074 41 3At2 Thlust washer (' Tl.rrust washer (' 40-3292 Bearing 40-3265 Clutch 40-3262 57-3874 41-3073 51-3817 Shim Bush Shield 10 6026 1 t-2547 - t I I I la1'shaft second (22 teeth) - l-127 | 4t-3054 I . 4l-3045 7 1 . 083-' 085") 078-' 080') as reqd. rod I I mainshalt top gear -- i as reqd" needle roller. layshaft (Torrington B108) push 2 left gearbox bearing gearbox Oil seal Circlip -- gearbox oil seal Dotel i I I . . iuner cover locating. rear $-:vr L9 www.bsaunitsingles.com I I Plate 6 f\, t - I I I l 7 -R\ 27 N 1\, a 111 l t', .l 20 www.bsaunitsingles.com GEARCHANGE MECF{ANISM Model Key TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX No. crankcase locating 1 67-1236 Dowel 2 10-1670 Fibre washer 3 7t-2370 Pressure release valve complete 4 40-3043 Spring plate - pressure relea se valve - camplate locating 5 40-3042 Spring 6 40-3045 Lockplate 7 40-3044 Screw 8 57-3850 Camplate 9 40-3 193 Plunger 10 40-3323 Screw 11 40-3t94 12 40-3321 quadrant plungers Retaining plate Gearchange quadrant comp lete 13 40-3059 Rivet 14 40-3 I 55 Plunger spring 15 40-3061 Gearchange return spring 16 57-4454 I7 r4-1302 Anchor bolt - return spring __ return spring anchor (t'6" uN.r.) footchange Locknut 18 60-2330 Washer 19 60-2724 20 40-3291 2I 40-3032 Spindle 22 40-3033 Selector fork 23 57-3854 - - camplate spring - gearchange caniplate spring (2n ,A.X 3") - - gearchange quadrant - plunger retaining plate (5n.e'. x - plunger spring Split pin - camplate spindle locating Spindle-cantplate.. - selector forks layshaft 24 21-21t7 mainshaft Selector fork Nut -- oil feeC and return pipes 25 7t-26s6 Oil return pipe 26 62-0263 Clamp 27 40-t037 Rocker oil feed pipe 28 71-26s8 Oil feed pipe - rocker feed pipe . . 2t www.bsaunitsingles.com t- $") 1s{u1n spring anchor K{t* I Per Set Description Spares No. (3fu" x 1') . . Plate 7 h , 2343 ,il ) I $-ro ll 2 70 69=68 n/ 20 2t t\=--r. \o fr,.1 -_22 25 26 27 45_ 44 43 Gt@ /_. d:; 22 www.bsaunitsingles.com c Plate 7 KICKSTART .trt F" Model , t ' F ,4h ' ' T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T SS H MX T ss H MX T SS H MX T ss H MX T SS H MX Key No. - GEARCHANGE Spares No. Description Per Set 1 53_3049 plug _ mainshaft oil feed . 2 40_0962 Circlip _ crankshaft oil seal 3 40_0971 Oil seal _ crankshaft - -^ "-*..O.' 4 6g_02g9 ring _ inner cover 5 75_A257 Breather pipe _ - inner cover 6 404222 Bush _ camshaft, at inner cover 7 40-002g peg _ camshaft bush locaring . 8 14-6610 Screw inner cover to crankcase ({" uN.c. x l}") 9 404679 Oil seal- _ camshaft t0 70_9526 Sealing plug 11 60_2364 Ball _ non_return valve ({,,) 12 40_03g5 Spring _ non_return valve . 13 2t_2044 plug _ non_return ..,alve 14 14-6606 Screw inner cover, bottom (f " uN.c. x f,,) t5 57_4339 Kickstart ratchet 16 57-4343 Lockwasher kickstart ratchet nut 17 76_0211 Nr-rt _ kickstart ratcher I . I I I 1 I . I . 4 I I . I . 1 I 2 I 1 t ""*" iJ il_i?,i iJ',:Tffi;#J_j:."T_j":::::,::i;:,:; T ss H MX T SS H MX T SS H MX T SS H MX T ss H MX T SS H MX T ss H MX T SS H MX T SS H MX T SS H MX T SS H MX T ss H MX T SS H MX T ss H MX T SS H MX T SS H MX T ss H MX T SS H MX 19 2A 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 r9-1g49 contact set (Lucas 54419g27) 40-0682 40-0683 6g-0331 Pillar bolt Washer washer - contact breaker plate fixing (.182'x .375" x .064,,). -- contact breaker plate fixing I I I - 2 2 i0_'737 auto-advance unit fixing Bolt auto-advance unit fixing (f', uN.r. r 2],,) Contact breaker plate complete (Lucas 54419645) I cover 54-0042 I Fibre r,vasher r 4-0209 19*1852 - - - contact breaker comprete - contact breaker cover 7U7354 Screw contact breaker cover fixing (2a.a. x l$") 40_30j3 Gearchange pedal 89_3209 Rubber _ gearchange pedal 2r-5403 Bolt gearchange pedal (],, B.s.c. x t,) . . 57_2164 57*2652 57-4357 I I 2 z tI 1 I Kickstart lever complete crank onry kickstart lever I Cotter I - kickstart lever 602320 Washer- kickstart lever cotter (.270" x .562" x .055") 14-1301 Nut kickstart lever cotter ({', uw.E.) .-7l-1423 Gasket contact breaker cover F-'"t 23 www.bsaunitsingles.com I I I I Plate 7-continued Si* 2345 t $_ro I 60 545 59 57 ll i /P K \dl 46 _,, / *\D---2t * ----22 y' 'K=- -r, =e '\--24 _,- 45. --* -€ 40 -- f,d 24 www.bsaunitsingles.com Flate 7-continued KICKSTART .il| lvf odel GEARCI{ANGE - Key No. Spares No. TSSHMX 36 TSSHMX 37 TSSHMX 38 TSSHMX 39 TSSHN{X 4O TSSHMX 4I TSSHMX 42 TSSHMX 43 TSSHMX 44 TSSHMX 45 TSSHMX 46 TSSHMX 47 TSSHMX 48 TSSHMX 49 TSSHMX 50 TSSHMX 5I TSSHMX 52 TSSHMX 53 TSSI{MX 54 TSSHMX 55 TSSHMX 56 TSSHMX 57 TSSHMX 58 TSSHMX 59 TSSHMX 60 TSSHMX 6I TSSHMX 62 TSSHMX 63 TSSHMX 64 TSSHMX 65 TSSHMX 66 TSSHMX 67 TSSHMX 68 TSSHMX 69 TSSHMX 70 TSSHMX 71 4A-0236 14-6611 57-264t t4-6612 t4-6614 Description outer cover (2n.e. x 3") outer cover (]" uN.c. x 1f") Screrv Screw Oil seal Screw - Screw - kickstart spindle oLlter cover uN.c. x 2") r 2]") kickstart lever pedal Rubber 51-2646 Folding pedal 40-3084 Bolt 60,2:,61 (]" outer cover (:1" uN.c. 57-21 59 40-3085 - - kickstart iever kickstart folding pedal Spring pedal - kickstart folding Ball kickstart folding pedal (f") I - I I - 57-4341 (]" - ollter cover uN.c. r 1]") Screw (]" - ollter cover t-iN.c. I f") Bush - kickstart spindle Spring - kickstart lever return Circlip - kickstart quadrant stop locat;ng Stop kickstart quadrant Kickstart spindie and quadrant assembly. . 40-3292 Bearing 57-21 50 71-2946 Clutch lever Pinion clutch operating lever Outer timing cover complete 14-6612 Screw 60-3755 Gromm:t 40-3282 Reck 60-2363 push rod (3!") Ball - clr,rtch Kickstart ratchet pinion Bush kickstart ratchet pinion l4-5610 14,6605 57 2642 57 -4338 40,3277 51-4342 40-3283 57-4336 40 3272 40 3273 57 4452 16-0528 90-001 I 57-3764 66-3074 2t-1899 14-6608 I t-2652 Per Set Screw - - - Spring -- I l I I t t layshaft, kickstart spindle (Torrington Bl08) oLlter cover - I t t I I (]" uN.c. x 2"y contact breaker lead z I clLrtcir operating I I t I kiclcstart ratchet kickstart ratchet spring gearbox m;rinsha ft bearing Circlip Bearing gearbox mainshaft, at inner cover (Hoffmann LS7) Anchor kickstart retllrn spring . Dowel ollter to inner cover Screwed plLrg - inner cover Screw -- inner cover (]" uu.c. x l") Washer . Inner cover complete Iio; 25 www.bsaunitsingles.com I I I I I 2 I I I Plate I L L, (lK- .i 2 fr:c 26 www.bsaunitsingles.com Piate I CLUTCH Model TSSHMX Key No. TSSHMX 1 TSSHMX 2 TSSHMX 3 TSSHMX 4 TSSHMX 5 TSSHMX 6 TSSHMX 7 TSSHMX 8 TSSHMX 9 TSSHMX 10 TSSHMX 1I TSSHMX 12 TSSHMX 13 TSSHMX 14 TSSHMX 15 TSSHMX T5 .TSSHMX 17 TSSHMX 18 TSSHMX 19 TSSHMX 20 TSSHMX 21 TSSHMX 22 TSSHMX 23 TSSHMX 24 .TSSHMX 25 TSSHMX 26 TSSHMX 27 TSSHMX 28 TSSHMX 29 TSSHMX 3I TSSHMX 32 T'SS H MX 33 TSSHMX 31 TSSHMX 35 TSSHMX 36 TSSHMX 37 TSSHMX 38 TSSHMX 39 TSSHMX 40 TSSHMX 4I TSSHMX 42 TSSHMX 43 -- PRIMARY COVER Spares No. 5t-4302 57 2156 10 8182 70-9800 76-4116 68-0839 ]t 71 1420 1619 83-4122 60-2252 7t,2927 t4-6610 60-3145 71-2932 2t 2153 66-3074 57-40t9 40-3220 40 3233 40-3234 40-3221 40-3227 l4-0401 51-4189 51-4121 2l-1943 4t-3091 4t 3215 7r-r065 14 1804 41-3212 r 9-8683 40-3206 Description Clirtch assembly coniplete primary cover Inspection plLrg I I Washer 2 inspectior.r plugs Inspection plug primary cover, vented inspectiou cover (2n.1. Screw - timing inspection . r *") Cover - inspection cover . Gasket Ignition -timing pointer Driven plate Driving plate 57-4507 I I I I 8 (f' I I uN.c. ><l-39164') 1 5 Lockwasher 5 . Distance piece clr-rtch retaining nut -clutch retaining I nut -- clutcl.r- centre retaining (|" n.s.c.) . clutch pr.rsh rod adjusting screw ({" uN.E.) - clutch pLrsh rod adjr-rster . Screw - pressure plate spring Cup primary case Drain plug pressure plate Spring -pressllre plate spring adjuster Nr-rt Washer oil level screw - oiI level Screw - shock absorber . Rubber Primary -chain endless (72 pitches) Roller (fr";:fr") Nut Nut . . . - 2 z . Thrr-rst washer 5745n . Clip --- breather pipe Stub breather or-rtlet - prirrrary cor-er (a!" uN.c. x l+") Screw Fiiter - breather pipe Primary cover complete primary cover, at dowel holes Screw Dowel - primary cover locating . . Pressure plate 57-3931 57-4303 41,3209 57-4510 . I Gasket 4508 I 4 I Breather pipe I I-1418 5l-4200 40 3150 57 Per Set primary cover Clutch hr-rb Key clutch hub - Clutch chainwheel Retaining plate - inner Clutch centre Clutch spider Retaining plate -- outer Rivet inner and outer retaining plates . . - F,i,q'.' n www.bsaunitsingles.com I I I 1 4 I 4 4 I I 8 I 25 Plate 9 n 56 ir 4 I *% i ^l "/' (rr/ /tl j 33 lzz @6 "42'+ | a fV\.'' --Eil \ J^\ 7 -I // ,rtu s1, ilrq t. ",' zlo #l04 z:8 www.bsaunitsingles.com Plate 9 FRAME F, 'il F Model Key - No. 1 TSSH 2 TSSH 3 l SSH TSSHMX 4 TSSHMX 5 TSSHMX 6 MX7 7 TSSH TSSHMX 8 TSSHMX 9 TSSHMX 10 TSSHMX 11 TSSHMX 12 TSSHMX 13 TSSHMX 14 TSSHMX 15 TSSHMX 16 TSSHMX 17 TSS MX 18 H18 TSSHMX 19 TSSHMX 20 TSSHMX 2I TSSHMX 22 TSSHMX 23 TSSHMX 24 25 TSSH TSSHMX 26 TSSHMX 27 TSSHMX 28 TSSHMX 29 TSSHMX 30 TSSHMX 31 TSSHMX 32 TSSHMX 33 TSSHMX 34 TSSHMX 35 BATTERY CARRIER - TOOL TRAY ENGINE SHIELD Per Set Description Spares No. Washer -- 83-22M Bush battery carrier mounting 83-201 Battery carrier -- ('266'x '150'x '080') battery carrier mounting 76-0101 8 - . 4 4 . 1 engine steady stay fixing ($" uN.r. x *') 2 t4-0t26 Bolt 10-3751 Washer 83-3046 Oil filler cap and dipstick I 83-2984 Fraure complete 1 83-3996 Frame complete - - Distance piece 60-2332 Washer t4-0252 Bolt Bolt 21,2r60 2t*07 55 37-2085 83-3556 21)160 10-8110 83,2005 83-201 5 83-3937 70-8110 2t-0671 r+otl4 14-1303 10*8170 83-2014 . I oil filler cap 68492s - . - I I exhaust pipe mounting engine mounting, front ('458"x'875"x'048') engine mounting, front ({6" uN.F. x 3') . -- engine mounting, bottom ($" uN.r. x 8$") Nut srvinging arr pivot ({f " uN.c.) swinging a rm pivot Washer swinging arm pivot, right Adjuster engine mounting, bottom (3" x 8') Bolt engine mounting, bottom Washer engine mounting, bottonl Distance piece Engine mounting plate -- rear, right . Engine plate and silencer bracket .. engine mottnting, reat . . Washer - engine mounting, rear ($" uN.F. x 39") Bolt Bolt -- engine plate mounting, rear ($" uN.r. x f ") engine mounting, rear ($" ux.n.) Locknut Washer - engine mounting, rear . . Engine mounting plate - rear, left battery carrier mounting I I I 1 I I 2 2 I I I 2 I 4 I 1 I 83-2006 Grommet 2t-2015 I Oil drain plug 4 engine mounting plate bolt, rear (1|" uN.n.) Nut Washer -- engine mounting plate bolt, rear ('328" x '531"x '048") 8 I engine mounting, front (f6" uN.n.) Nut I engine mounting, front ('458" x '875" x '048") Washer I engine mounting, front. . Distance piece 2 engine steady ($" uN.r.) Nut 2 (*" . . steady xt" x5164'l Washer -'engine r4-1302 75-0t76 t4-1304 60-2332 83-3998 14-1303 60-233r - I 83*3840 Engine steady stay I 83-3838 Engine steady bracket I F-.qh 29 www.bsaunitsingles.com Plate 9-continued lFr D i \ ? 42 ,J2 PE, ff, I % s,,d 30 www.bsaunitsingles.com Plate 9-continued BATTERY CARRIER FRAME - Model Key TSSHMX TSSHMX TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSHMX TSSHMX TSSH TSSH TSSH TSSH TSSH No. _ TOOL TRAY - ENGINE SHIELD Per Set Description Spares No. engine steady fixing (' 333" x '625' x ' 040") ' 2 . 36 60-2330 Washer 37 t4-1302 38 l4-1301 Nut Nut 39 68-4s97 Battery tray 1 40 82-9004 I 4I 68-4577 - 2 engine steady fixing (t'6" uN.r') - battery carrier mounting (!" 42 60_2341 battery straP Battery strap . tool tray mountin g ('270" x '625" x ' 040") Washer 43 2t-2060 Bolt 44 83-2611 Tool tray 45 s4*8006 Washer 46 83-3554 Spindle assembly 47 2t-2137 Stud 48 6V2329 Washer 49 6A2427 Spring washer 50 14-1301 Nut 51 832228 Engine shield Hook - - - - - 2 uN.n') 1 . tool tray and battery carrier mounting ({" uN.r'. x4t'). - . 2 1 drain plug - swinging arm engine shield fixing - 4 . (|" uN'n. x57164') x '036) . . fixing ('281" x'465'x'092") engine shield fixing ('270' - engine shield engine shield fixing 1f" ux.n.) For colour finish codes refer to page f,i \ $im3l www.bsaunitsingles.com 3 x ' 562' Plate L0 t, I ff,, ; ;_\@, il12 1 @-20 9-', f t7 t6 15 14 , 13 I 32 www.bsaunitsingles.com Plate r.41 il L0 Key Model TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH F No. Spares No. L 68-4708 21-2105 H H H H .h.' SWINGING ARM TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSH MX TSSH MX TSSHMX TSSHMX TSSHMX TSSHMX TSSH TSSH TSSH TSSH TSSH 3 4 s 6 7 I 9 10 11 l2 13 t4 15 16 t7 18 t9 20 21 22 22 23 23 - REAR SUSPENSION Per Set Description Spring Screw *-- prop stand prop stand Prop stand 83-3165 Distance piece 14-1303 Locknut 83-2614 Chainguard extension 83-3793 Spring 2V2477 Bolt - -- I prop stand mounting 1 prop stand screw ($" uN.n') 1 - I I centre stand centre stand - 1 t 83-4218 fixing 83-3170 60-"2339 Washer t4-1302 832233 Nut - 2 . stand fixing Locknut - centre Centre stand . t4-1304 CIdAIN GUARD - (ft" 2 uN.r.) 1 to swinging arm ('333'x'750'x'072') chainguard to swinging arm (i5" uN.r.) . - chainguard Thrust washer - swinging arm ,} 83-3014 Seal 83*2012 Sleeve 83-2244 83-2245 Oil seal -- swinging arm swinging arm (Torrington B1616) .. Needle roller bearing 83-1959 Distance tube 60-1841 24-1088 2 inner - - Grease nipple Fibre wash"r - 2 I swinging arm 2 2 grease niPPle Swinging arm complete I 19-7458 Suspension unit spring (Girling 64543708) 2 19*1460 Suspension unit spring (Girling 64543626) 2 t9-7474 2 832212 27 t4-1 303 28 r4-022r 29 83-2224 Chainguard 30 14-6101 Screw 31 6A-2417 Spring washer 32 60-2329 Washer 25 26 2 swinging arm bearing (Girling 64052453) Suspension unit complete (Girling 64A52487) fixing, top and bottom ($" uw'r'x lf;") Bolt - suspension unit Bush -- suspension unit (Girling 64533645) suspension unit fixing, top and bottom Washer (.395'x'750" x'072') unit fixing, top and bottom ($" uN.n.) Nut - suspension to swinging arm (fr" uN'F. x 2") chainguard Bolt 24 1 ,2 thrust washer - I 19-7456 ru-An4 19-5305 60-232'2 Suspension unit complete - chainguard extension fixing - - (|" uN.c' x +") chainguard extension fixing chainguard extension fixing ('270' - For colour finish code refer to page F*a' JJ www.bsaunitsingles.com 3 x ' 562' x ' 036') " ' 2 4 4 Plate 11 h. I'r 1,, \ q il /{ l3 t4 1 i \ r8 t9 -__--\ h --{g 20 Pe n,t\d7 e TF,, ; I & 37 136 I r34 t6J ,t ifh Y TT I 35 34 33 f'itrt 34 www.bsaunitsingles.com Plate 11 Model Key No. I 2 3 4 5 6 7 7 8 8 9 TSSHMX TSSHMX 10 11" SSH TSSHMX t2 TSSHMX 13 TSSHMX t4 TSSHMX ls TSSHMX 16 TSSHMX 17 TSSHMX 18 TSSHMX 19 TSSHMX 20 2t SSH 22 SSH TSSHMX 23 24 TSSH 2s TSSH 26 TSSH 27 TSSH 28 TSSH 29 TSSH 30 TSSH 31 TSSH 32 TSSH TSSHMX 33 TSS MX 34 H 34 TMX TMX TMX TMX TMX TMX TMX TMX TMX TMX r REAR BRAKE CONTROL FOOTREST - SILENCER - Per Set Description Spares No. folding footrest . 42-4925 Rubber 83-3092 t4-0216 Folding footrest folding footrest pivot Bolt 83-3095 Spring 14-1302 Nut -- - 2 . 2 ({-" uN.F. x 2 folcling footrest return - 83-2220 folding footrest pivot (S" uN.n.) return spring anchor folding footrest, left Bracket folding footrest, right Bracket 83-2781 Folding footrest complete 83-3013 02J138 Folding footrest complete footrest bolt ($" uN.r.) Nut footrest bolt ('380" Washer 83-3015 Footrest 2t-2A45 Pivot 60-2683 Split pin 83-4277 Washer 83-3094 83-2218 14-1303 Peg -- - - -- 2 . 2 I I -- left . ' right - I 1 1 x '750" x '064') . . rear brake pedal brake rod (1f" x $") brake rod ('256" x ' 500" I -* 14-0103 02-2138 Washer 83-2040 Brake 83-2616 Brake rod 14-1303 Locknut 83-3017 Footrest 40-4850 Footrest rubber 212094 Footrest bolt x '040") brake pedal adjuster (]" uN.r.) brake pedal adjuster (f" uN.r. x f") brake pedal pivot ('380" x. '750' x'064') Screw pedal - 1 I 1 brake pedal pivot ($" uN.n.) I right I . 2 1 . 40-0157 83-3638 Lockwasher 83-4133 I I I rear footrest anchor bolt (*" uN.r.) Nut rear footrest anchor bolt ('391" x '781'x '031") Washer 14-1303 I I I left - Locknut *- 14-1301 2 1-}") - Anchor bolt - 2 2 reat footrest, right I rear footrest 2 ,2 68-4835 pivot ffi" uN.F. x 1+") Bolt - rear footrest pivot rear footrest Locknut ffi" uN.n.) Rear footrest . . 29-1583 Rubber 83-3032 Rear footrest complete 14-0218 7l-2894 silencer clamp Bolt clamp bolt 'oD" washer ) 75-2519 "D" clamp bolt 2 144216 14-1302 - - 2 2 rear footrest washer 2 - left and F*Vl'' 35 www.bsaunitsingles.com right .. 2 1 Plate 12 F. . '- | i ) q6- llYqN ,nll z'\ I \ll* 22 '',, @6 , f*, 'f,Si 38 www.bsaunitsingles.com Plate AIR FILTER 12 SIDECOVERS - No. Spares No. TSSH I 83 2937 Sidecover TSSHMX 2 60-264r F,lement 3 3 83-3541 83 3299 83 3305r' Air filter -box . Air filter box . Air filter fixing plate 40-2105* Washer Key Model lSSH MX MX MX MX MX MX MX MX MX MX MX TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH 14-0101 * 14-0102" 60-2421* t4 14-t 4 5 6 83-3632 14-0102 7 83 2185 8 9 10 58-91r5 l4 SSH 'r' 83 83 4 12 13 TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX 301 76-0101'o 60 3483* 11 T 0102,' 3035 3121 60-3 60-3536 83-2938 14-l 18 21-8560 19 20 I 4-l 1 301 901 * 2l 'r) 60)421d', 29-A541* 83-3605 23 14 0401'k 24 24 25 26 83 2005 83 2006 26 27 60 3734 40 8331 28 B2-9430 40-8322 40-8323 68-8343 83,3078 83-3076 83-3413* 83 3474" 83-341 5*1 83-3416*1 ?q 30 31 32 33 83-3411 60-3732 MX MX MX MX *Not illustrated left I 1 1 . . air filter element fixing (' 266" x ' 469" x ' 064') _Bolt air filter elernent fixing ({" uN.F. x +") Bolt air filter box top fixing ({" uN.F. x *") top fixing bolt ('281'x'465" x'064") Spring washer Bolt bottom fixing (1" uN.E. r $") Nut -- bottom fixing bolt (|" uN.n.) bottom fixing bolt ('266' x'150'x '080") Washer air filter to carburetter Connecting hose - . Bracket - - sidecover fixing . Bracket sidecover fixing front fixing bracket Tab washer Bolt -- front fixing bracket (]" uN.r. x Rivet -- "Oddie" clip fixing "Oddie" clip sidecover fixing I I I 1 2 2 I 1 1 I I I I f") 2 4 2 "Oddie" fastener 2 Clamp I I -- carbr-rretter hose right "Oddie" fastener -- air filter to carburetter Bolt -- air filter box mounting (]" ux.l. x f") Washer air filter box mounting ('266" x '469'x '064') air filter box mounting, top Crommet - fixing bracket (]" uN.r.) Nut -- front front fixing bracket ('255' x ' 625' x '048') . . Washer - filter element fixing (]" uN.r.) Nut -- air air filter element fixing ('281" x."465" x'092"1 Spring washer Serrated washer '. stud and element fixing Stud assembly *- air filter element fixing . Nut air filter stud fixing (]" uN.r.) Grommet -- air filter box niounting, lower - Connecting hose 83-2501 r 4-0103 40 2t05 60-3 r6 Per Set - air cleaner Sidecover -Rubber washer 60 3160 t7 Description - l 59 15 16 - OIL PIPES . . Gromnret sidecover mounting Breather pipe - oil reservoir Transfer sidecover Transfer -- sidecover Fibre wasl.rer oil filter Oil filter -- 2 I 1 I I I I 1 4 I 1 left 1 right left right I I I tHome arrd General Export www.bsaunitsingles.com I I 2 . 39 2 I -'frame - 2 2 1 frame plate plate plate plate I 2 4 4 Oil feed pipe . Nut --oil pipe r"rnion Clamp -. oil pipe franre to engine Oil feed pipe - engine to frame Oil return pipe Number Number Number Number 2 Plate ll-continued tk'-,] I l3 14 I /,& il r8 _'____\ t9 I A) ---{g @t--b 2l '.f> q l 46 22 1#rr, 45 l* 'i{ @b r36 Di l*d^ s 9Ts )lll 35 34 36 www.bsaunitsingles.com 33 I Plate LL-continued REAR BRAKE CONTROL F-'.Cf' I Key Model I t' i I MX TSS TSS No. 35 71-2895 35 1t-272s 36 21-1908 H 36 l4*1302 MX TSS TSS TSS 54*8003* SILENCER Per Set silencer to exhaust Clamp 1 PiPe silencer to exhaust PiPe Clamp clamp bolt ' silencer Nut silencer clamP bolt . Nut silencer clamp bolt Washer (]" 1 . I . I I ux.n. x t'") heat shield fixing 5 37 t+2203 Screw 38 68-0331 Washer TSSH 39 14-01 13 Bolt TSS 40 7t-2114 Heat shield I 4l 4l 7l-17t0 Silencer I 7t-2401 1t-2901* Silencer 14-01 I 5* Bolt 02-0370* Distance piece l4-r302r' 14-1381* megaphone fixing (fr" uN.E.) Nut - -silencer fixing, top (fi" uN.r. x 1") Bolt fixing (' 328" x ' 505" x '048") Washer - silencersilencer top fixing Distance piece silencer fixing (fi" uN.r.) Nut silencer to bracket ' Bolt silencer bracket bolt Locknut 46 82-1387 Adiuster nut 47 1l-2402 Heat shield 48 40-4080 Distance piece H TSS MX MX MX MX p.fr - Description Spares No. t I FOOTREST - TSS TSS TSS TSS 42 14-01 16 43 15-s155 44 83-4322 45 r4-t302 14-0101 * H H TSS HMX TSS H TSS H - - ('265'x heat shield fixing - '500" x '064") silencer fixing, lorver (t'6" uN.n. x $") I 1 I Megaphone - 5 megaphorre bracket to frame - - - brake taii - uN.n. x !'") megaphone bracket to frame . . . -- (ff" rod ' . PiPe rear footrest, right *Not illustrated 37 www.bsaunitsingles.com 1 1 1 I 4 1 2 2 2 I 1 1 Plate 12 >- o, ',ll 9 I I tu Y@ *, IITK I l\-. 'n,! ztl\-\l , 22 ',' ,, %^, _@ M / Wv"' 38 www.bsaunitsingles.com lu ffi,> Plate No. Spares No TSSH I 83 2931 TSSHMX 7 60-2641 TSSH 3 3 83-3541 83 3299 83-33051' Key Model F:6n MX MX MX MX MX MX MX MX MX MX MX r. .d; AIR FILTER 12 TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH 14-1301d' 0101''' 76 60 3483* 4 4 . . 60-3 I 59 "Oddie" fastener 2 10 60-3536 Clamp I 11 83 2938 carburetter hose Sidecover - right "Oddie" fastener Rubber washer 14 0t02 60-3 I 60 83-2501 t4 r4 0103 15 40-2145 l6 l7 60-3161 18 19 27-8560 14-l 301 2r * I 4-l 901 60-2427* 29-A541* t1 83 23 3605 14 0401'k 24 24 25 26 26 83-2006 83-2006 83-3071 60-3132 )1 40-833 28 29 30 60 3134 1 82-9430 40-8322 40-8323 31 68 32 33 83-3078 83-3076 8343 MX 83,3474* MX 83-3475*t MX 83-3416*l MX *Not illustraled 83-3413',8 6f*ffi Air filter -box . Air filter box . . Air filter fixing plate air filter element fixing ('266" x '469" x '064") Washer Bolt - air filter elernent fixing ({" uN.n. x }") Bolt air fiiter box top fixing (n!" uN.E. x .") top fixing bolt ('281'x '465" ><'064") Spring rvasher Bolt bottom fixing (]" uN.r. x i") - bottom fixing bolt (f" uN.r.) Nut bottom fixing bolt ('266' 'r. '750" x '080') Washer ziir filter to carburetter . Connecting hose Bracket -- sidecover fixrng 83-2185 68-9115 20 TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX left - air cleaner 6 7 8 9 12 13 SSH 83-3035 83,3121 83-3632 Per Set sidecover fixing Bracket front fixing bracket Tab washer Boit - front fixing bracket (]" uN.n. r f ') Rivet -- "Oddie" clip fixing "Oddie" clip sidecover fixing 5 T " 14-0102* 60 2427* 14 0102" - OIL PIPES Description Sidecover Element 40-2705* 14-0 101 SIDECOVERS - I 2 4 2 -- -- - Connecting hose -- air filter to I 2 carburetter . air filter box mounting air filter box mountjng ('266" 'x '469" x'064") air filter box mounting, top Grommet Nut -- front fixing bracket (f" uN.r.) front fixing bracket ('255' x '625" x '048') . . Washer Nut - air filter element fixing (|" uN.r.) air filter element fixing ( '281" x '465" r Spring washer Serrated washer - -stud and element fixing Stuci assembly - air filter element fixing Nut air filter stud fixing (f" uN.r.) air filter box niouttting, Jower Grommet Bolt -- 1 . (f" ux.r. x f') 2 4 Washer 2 2 2 I . '092"'1 . - sidecover mounting . . Gromnret oil reservotr Breather pipe Transfer sidecover - sidecover Transfer oil filter Fibre washer Oil filter -- 1 2 I I I --frame - I 4 1 I I I left right left right I 1 fHome and General Export 39 www.bsaunitsingles.com I I 2 frame plate plate plate plate 1 4 Oil feed pipe . . Nut -' oil pipe union Clamp - oil pipe frante to engine Oil feed pipe - engine to frame Oil return pipe Number Number Number Number I 2 Plate 13 h,* -'t l G;,.'l @-za o@;.r_ro @-, tfr*fl 40 www.bsaunitsingles.com Plate E'ai, 13 FRONT FORKS Key Model No. TSSH F, {n}- I 97-4336 Front fork complete Front fork complete 97-4426 Bracket -- t4-0236 Pinch bolt 97-43t',7 t4-6219 Nut steering stem adjuster Bolt handlebar clamp (fr" uN.c. x l+") I I I 42-0157 Washer 91-0722 Handlebar clamp 2 68-5050* Steering lock and key 1 2l-1 Nut 97-4335 MX 1 TSSH TSSHMX 2 TSSHMX 3 TSSHMX 4 TSSHMX 5 TSSHMX 6 7 TSSH 8 TSSH 9 TSSH 10 TSSH 11 TSSH 12 TSSH 13 TSSH MX 13 14 TSSH TSSHMX 15 TSSHMX 16 17 TSSH I7 TSSH 18 TSSH 19 TSSH 20 TSSH T SS H TSSHMX 22 TSSHMX 23 TSSHMX 24 TSSHMX 25 TSSHMX 26 TSSHMX 27 TSSHMX 28 TSSHMX 29 30 SSH TSSHMX 31 2'1, Per Set Description Spares No. 809 speedometer mounting top yoke ($" uN.r. x 2{") - - - I handlebar clamp - ('330'x 97-2266 Sealing washer *- 21-0518 Grub screw 83-2211 Distance piece 91-4115 Top yoke complete with lock and 91,398s Top yoke 83-2209 headlamp mounting Rubber bush Nut -- top yoke pinch bolt ($" uN.r.) 02-2138 Washer 97-4048 Bracket 97-4050 21-2062 4 *" uN'r'.; headlamp mounting, top ('278" x '625" x '056") Washer 303 t'047") headlamp mounting, top (domed 60-2338 r4-r '580" 4 - - 2 I steering lock grub-screw I steering lock locating - 2 2 headlamp mounting bushes keY 1 1 4 top yoke pinch bolt ('280" x'150" /:.'064') headlamp mounting, left - Bracket - . . headlamp mounting, right Sleeve nut sleeve nut ('520" I 1 2 headlamp mounting bracket - I I x I '00" x '056') 2 60-2333 Washer 60-2630 Grommet 82-9046 Washer 83 2 97-4031 steering head bearing . . Abutment ring steering head (Timken LMll949L) Taper roller bearing 91-4319 Steering stem I t4,1203 Nut 2001 - - - sleeve nut, headlamp mounting bracket sleeve nut (' 375" 'x I '0A" x '064') - 2 2 2 2 a2-2138 bottom yoke pinch bolt ($" uN.r.) bottom yoke pinch bolt ('280"x^750"x'064') Washer 91-3981 Bottom I 97-2270 Retainer 97-3682 60-2336 14-7308 - yoke Bracket Washer Locknut *See page 2 . I or2 brake cable brake cable retainer steering stem ('781" x.l'50" steering stem 4 I or2 x '012') (f" uw.c.) for details of replacement keys _ll www.bsaunitsingles.com . . 1 I Plate l3-continued .fr=-,r lGF";-"4 J= ,?,@-" if*tl 42 www.bsaunitsingles.com Plate l3-continued 16- Model Key No. TSSHMX 32 TSSHMX 33 TSSHMX 34 TSSHMX 35 36 TSSH MX 36 37 TSSH TSSHMX 38 TSSHMX 39 TSSHMX 40 TSSHMX 4I TSSHMX 42 TSSHMX 43 TSSHMX 44 TSSHMX 45 TSSHMX 46 TSSHMX 47 TSSHMX 48 TSSHMX 49 TSSHMX 49 TSSHMX 50 TSSHMX 51 TSSHMX 52 TSSHMX 53 TSSHMX 54 TSSHMX 55 TSSHMX 56 FRONT FORKS 97-4004 Per Set Description Spares No. Washer 2 damper tube (Dowty) - 97-4076 Stanchion end plug complete 2 97-4A09 Recoil spring .. complete tube Damper 2 97-3996 bottom yoke pinch bolt ($" uN.F. x 3i\ bottom yoke pinch bolt ($" uN.F. x 3") 2 . . t4-0239 Bolt Bolt 82-824s Star lockwasher 91-40rc Washer 97-4003 "O" ring 97-4020 Valve 97-4012 97-4032 damper valve Nut outer member Drain screw drain screw Fibre washer fork end cap (fr" uN.r.) Nut Spring washer -- for k end cap ('344' x'600"x'064') .. Fork end cap tube (1|" uN.F. x 3) Allen screw - damper(fe" uN.n./uN.c. x 1$") cap Stud - fork endcomplete right Outer member 97-4033 Outer member complete t4-0240 91-3894 97-3893 I4-0302 60-2428 97-3947 r4-1019 2r-2102 - - brake cable retainer - damper valve 2 97400t Oil seal 97-4402 Scraper sleeve 97-4007 97-4258 Fork stanchion Main spring top cap nut Washer top caP Nut 97-4028 Dust cover 97401r 97-4166 - - - left outer merrrber - - - I or2 2 . damper - 2 2 damper - 2 outer member steering head ,) ) 2 8 8 2 2 8 I I 2 2 2 2 2 2 1 .J, ,li ri 1 ill i 43 ' i i www.bsaunitsingles.com I I t J,, Plate 14 F: _,a 3l 30 -____a 29 ff;-.-l ^rP 28-- _/ w ;f**-l www.bsaunitsingles.com Plate 14 Key f'.''tfi} I l T T T T T T T T T T T T T T T T T T T [.=f",l!|llf FRONT WHEEL (6" Brake) T T T T T T T T T T T T T T T T T T T T T T T MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX MX No. 31-379r 37-3192 1 ) 3 4 5 6 7 8 9 L0 11 12 13 't4 15 16 I7 27*68t0 31,379s 37-3584 37-3796 60-2632 31-3791 37-0653 - Bearing (Hoffmann 120) bearing, right - anchor strap, at fork leg (1|" uN.r.) . . 83-2660 - anchor strap, at fork leg ('458' x '875" x '048') Washer anchor strap, at fork leg (1|" uN.r. x 1]") Bolt Anchor strap t4-1304 Locknut r4-0134 60-2332 21,2063 l4-1303 60-233t l4-l 303 22 60-2331 23 3'7-20s8 24 25 26 27 28 37,3104 31-3799 31-3798 37 3844 6s-s904 29 19-7101 30 29-5853 31-3193 37-1481 38 39 39 I grease retainer, right right Grease retainer Locknr"rt 6A 2683 42,5836 37 1 40 Circlip Lock ring 20 32 33 34 35 36 1 Wheel rim (WMl x20) Security bolt Wheel spindle 14-1304 60-2332 31-3694 31 Front wheel, less brake Front wheel, with brake Spoke nipple .. 3',1-3159 18 19 2I Per Set Description Spares No. 31 0653 3t-1231 57 0280 37-3697 31-3696 31-3695 37-3969 37-3974 . anchor strap, at brake plate (fr" uN.E.) nut, anchor strap, at brake plate Washer (.458'x'815' x '048") at brake Plate strap, anchor Stud Locknut Washer Brake lever brake lever (*" uN.r.) . nut, brake lever ('395'x'75A" 1 I 1 x '048") I I I I fulcrum pin ($" uN.r.) Locknut - brake cable Pivot Split pin - front brake cable Pivot pin - nut, fulcrum pin (' 395" x '7 Washer brake anchor Pla.te Locknut 1 50" x ' 048') - Brake anchor plate Brake cam Fulcrum pin . . Brake shoe complete brake shoe return Spring - brake shoe Lining - brake shoe lining . Rivet Hub complete with spindle and bearings left, inner Grease retainer Bearing (Hoffmann 120) left, outer Grease retainer grease retainer, left Circlip Spoke-left.. outer, right Spoke - inner, right Spoke short Balance weight - Iong Balance weight - lsro 45 www.bsaunitsingles.com I I 1 I 1 2 2 2 . . l6 I 1 I 1 1 20 10 10 as reqd. as reqd. Plate 15 'FF,,*.' ,n -6 j 38 lffi-'rr EJ g r li' lt",,1 ? .%I @ b# I ffi*J e*#** 32 3l lfl*qi 46 www.bsaunitsingles.com Plate F4 15 Model SSH FM SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH SSH FRONT WHEEL (8" Brake) Key No. 1 2 3 4 s 6 7 I 9 10 11 t2 13 t4 15 1.6 '17 18 19 20 2l 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 37-3135 57-0280 37-1231 37-0653 3l-1481 37-3848 31-3796 60-2632 37-3197 37-3932 Per Set Description Spares No. Front wheel, Iess brake grease retainer, left Circlip left, outer Grease retainer Bearing (Hoffmann 120) left, inner Grease retainer Hub complete with spindle and bearings t I vt*r\r rvve I I 1 . Wheel spindle I grease retainer, right Circlip Grease retainer 31,06s3 31-3159 Lockring right bearing, inner Spoke Grommet I 10 brake drum 10 Spoke 37-3'785 Wheel rim (WM2x 18) Micram adjuster (Lockheed 25241) Abutment 14-1303 60-2340 61 064s 31-4014 31-3986 14 1635 37,36s5 19-7466 19-1467 37-3997 19,7745 37-3969 37-3974 1 - inner right, 37-3816 31-3126 21-6810 31,3981 37,3996 I bearing 37-38t7 60 2639 1 -right, outer 60 3669 - I right - wheel spindle, Distance piece Bearing (Hoffmann 120) 19-1743 19-7744 19-7142 19-1741 31,3762 37-3161 37-2058 I I I . Spoke-1eft.. 20 Spoke nipple . . 40 I 2 2 2 Brake shoe complete (Lockheed 4523'166) Micram adjuster (Lockheed 3 135-514) brake adjuster (Lockheed 25253) Cage brake cam Tappet "O" ringbrake tappet Locknut "O" ring lever lgvgl Brake DIdtrE Bush 2 2 I wheel sPindle brake cam 2 front llvllt I .. .. cable to levers, front - Nut - anchor plate to fork (3" uN.r.) anchor plate to fork ('395" x'875" x'048") Washer cable to lever bush (' 578" x '87 5" x '064") Washer bra.ke levers Return spring -rear Brake lever anchor plate to fork leg ($" uN.c./uN.r' x 1f") . Stud Brake anchor plate Lining .-. brake Rivet 2 shoe brake shoe - cable to lever, rear Bush brake shoe return Spring short Balance weight - long Balance weight - d*S,tr 41 www.bsaunitsingles.com 1 I 1 2 I I . 1 1 2 10 1 2 as reqd. as reqd. Plate 16 fi.'l 23 L t l T I I @ I (f32 Ort 6-s+ @ 4 ffi|l # 40 1;;; i \ur- frffi 42 4t s,l 48 www.bsaunitsingles.com Plate F4l' 16 REAR WHEEL Key Model No. SSH MX SSH MX F :,'til[h TSSHMX 1 2 TSSH MX2 TSSHMX 3 TSSHMX 4 5 SSH TMX5 T6 6 SSH MX6 7 TSSH MX7 TSSHMX 8 TSSHMX 9 TSSHMX 10 11 TSSH MX 11 12 TSSH MX 12 TSSHMX 13 14 TSSH T15 15 SSH TSSHMX 16 TMXIT TSSHMX 1.8 TMX19 19 SSH 20 TSSHMX TSSHMX 2I CHAIN GUIDE - Description Spares No. Per Set 37-3958 Rear wheel, less brake I 3t-3957 Rear wheel, less brake I 37-3959 Rear wheel, less brake I 37-3180 Rear wheel, with brake 1 37-3991 Rear wheel, with brake 37-3964 Rear wheel, with brake 37-3152 I 14-0201 lelt bearing left (Hoffmann t2a) Bearing left (Hoffmann 120RS) Bearing left . . Support ring sprocket fixing (]" u Bolt 31-3992 Sprocket 47 Ieeth 31-3741 Sprocket I I I I 31-0653 31-t340 37-3749 I 9-870 I t9-87tt 19-8698 37-3947 37-3908 Lockring - - - Chain Chain - 1 I I 5 52 leeth rear Chain I I (t"x ]"x 107 pitches) rear ($" x {" x 105 pitches) rear ($" x f" x 105 pitches) Hub complete with spindle and bearings Hub complete with spindle and bearings 60-n2a Washer l4-1301 Nut 37-3153 Spacer 37 0653 Bearing - sprocket fixing (.'270" x'562" x.056") sprocket fixing - (]" uN.E.) I 31-1654 right (Hoffmann r20) right (Hoffmann 120RS) Bearing right Grease retainer 31-3949 Grease retainer assembly 3l-3',151 Ring 31-37 50 Distance piece 19-9224 Speedorneter drive gearbox 21l10 (BG5330/i04) 19-9223 Speedometer drive gearbox 31-3971 Spindle 31-3468 Security 27-6810 Spoke nipple .. 37-3784 Rim (WM3x 18) 31-3185 Rim (WM2x 18) Spoke -_ right left, outer Spoke 37-134A 37-3'726 37-3125 I 5 5 bearing - I I - - speedometer drive - - - right - . . . speedometer drive 2lr @Gs330124) rear wheel bolt . . 4i) - 49 www.bsaunitsingles.com I I 20 10 Plate 16-continued 2a rNa i @ .6tr -l 40 M l 4t 50 www.bsaunitsingles.com Plate 16-continued F". lr CHAIN GUIDE - Key No. Spares No, Model Per Set Description left, inner TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX 11 31-3124 Spoke 23 l4-1307 Nut 24 83-2266 Washer t{ 14-l 303 Nut 26 60-2331 Washer MX 1,7 37-3871 Brake lever I 27 31-4034 Brake lever I I SSH TSSHMX TSSHMX F.m REAR WHEEL - - . 10 . I wheel spindle (*" uN .r.) wheel spindle I brake lever ($" uN.r.) 1 - brake lever ('395" - ' '750" x'048") '. 31-1461 torque arm to brake pivot (j" uN.E.) Nut torque arm to brake pivot Spring washer (.531' x'851"><'092") Torque arm brake rod Pivot pin 37-3880 Spring 37-4049 Spring 60-1841 Grease nipple 28 14-0305 29 60-2431 H30 TSSHMX 31 TMX32 32 SSH TSSHMX 33 TSSHMX 34 TSSHMX 35 TSSHMX 36 TSSHMX 37 TSSHMX 38 TSSHMX 39 TSSHMX 4O TSSHMX 41 TSSHMX 42 TSSHMX 43 MX 44 MX 45 MX 46 TSS MX 47 - 83-3523 24,rc88 I I 1 1 - I I I I brake lever return - brake lever return Fibre washer - brake anchor plate grease nipple 37-3812 Brake cam 3'7-3870 Brake pivot 37 3925 Brake shoe complete -- leading I I I I 37-3926 Brake shoe complete trailing I 31-2328 Spring - 37-4071 Brake pivot pad 2 r9-7140 Brake shoe lining 2 42-s840 Rivet l4-t303 Nut 31-3857 Brake anchor plate - - 40-01s7 Washer A Bolt At26 83-42t8 - brake shoe - brake shoe 2 t6 .. I torque arm fixing ($" uN.r.) torque arm fixing ('391' x '781" torque arm fixing ($" uN.E. x f") - Torque arm and chain guide assembly 5t www.bsaunitsingles.com x ' 031 ') 1 I 1 Plate L7 f, { *-@ 20 $i$--2r 22 29 % 6S_-z+ l 46 3432 39 r I I 52 www.bsaunitsingles.com 31 30 s'rl Plate Ffi. 17 MUDGUARDS Model T T T Key MX MX MX MX FfiD No. Spares No. 1, 2 3 3 4 97-4015 TMX5 TMX6 TMXT TMXS H9 H10 H11 Ht2 H13 13 SS 14 SSH 15 SSH 16 SSH 17 SSH 18 SSH 19 SSH 20 TSSH TSSHMX 2I TSSHMX 22 T23 23 SSH MX 23 TSSHMX 24 25 TSSH H26 H27 H28 H29 TSSHMX 30 TSSHMX 31 32 TSSH r4-Oll4 97-4333 97-4072 60-2348 - HANDRAIL Per Set Description Bracket front mudguard front mudgua rd fixing (t'6" uN.r. - Bolt Front mudguard I 2 X f;") I I Front mudguard front mudguard bracket mounting Washer l4-0103 (.333'x.750" x'048") front mudguard bracket mounting (j6" ul.c. x f;") Bolt front mudguard fixing Grommet (' 333" x ' 750' x '048") Washer - front mudguard fixing mudguard fixing (t'6" uN.r.) Locknut - front Front number plate . . front number plate fixing Washer "O" ring front number plate fixing Screw -- front number plate fixing Front mudguard Front mudguard Rubber bush fron t mudguard mounting front mudguard mounting Bracket front mudguard mounting Washer front mudguard mounting (|" uN.r'. x f,") Bolt 82-824s Star lockwasher l4-61t4 60-3242 602348 14-1342 83-2834 90-62t9 68-0s97 4A-3044 91-4121 97-4A52 97-4021 974022 602421 - 2 2 2 ) 2 1 2 2 2 I 1 4 4 4 4 1 '_ front brake cable 97-2270 Retainer 14-0101 Bolt 97-3894 Screw 83-4r23 "P" clip 83-43 I 8 Rear mudguard 1 83-4092 Rear mudguard 83-2934 Rear mudguard I I 14--0101 14-1301 Bolt Nut 832728 Bracket l,t-1301 Nut - - rear mudguard to frame (]" uN.n. x ]") breather pipe clip (2 n.l. x2ll64') - (f" uN.r. x |") bracket to rear mudguard, lower (|" uN.r.) - rear number plate mounting ,right rear number plate mounting (f" uN.r.) rear number plate mounting ('270" Rear number plate 27-8560 Washer 602329 Washer - - rear mudguard flxing ('255" -- www.bsaunitsingles.com 4 I x '625'x '048') rear number plate bracket fixing, lower 53 2 4 x '562'x '036") rear mudguard fixing (f" uN.r.) (.270'x"562' x'036') I 1 - 83-2726 - I I rear mudguard fixing Washer Nut 4 breather pipe 60-2329 14-1301 1 I 1 Plate l7-continued LlF,-t a8---f\ K9 20 ds_2r 22 nffiI 23 % 6s_-za I 46 35 3432 31 30 ffid 54 www.bsaunitsingles.com Plate ), L7 -continued -ffir, Key No. MX MX MX MX TSSHMX TSSH TSSH TSSH TSSH TSSH TSSH H TSSH TSSH TSSH F TSSH TSSH TSSH HANDRAIL 60-3370* Grommet 14-0103* Bolt 60-2347* Washer * 27-8560 Washer 83-2727 - - Washer 14*0101 14-0101 (.210'x'625' x'040') 5 5 1 rear lamp mounting, front fixing (f" uN.c. x "C" washer rear lamp mounting - - plate fixing (f" uN.r. xt') rear number f") . rear lamp mounting, rear fixing ({" uN.r. x+") . support rail and number plate bracket fixing (f" uN'n') 44 83-3212 rail and rear number plate bracket fixing - support '625" x '048") ('255'x. rear lamp mounting . . Rubber beading 45 83-2693 Rear lamp mounting 46 t+0102 Bolt - (]" \4 4 2 I 4 mudguard mounting ({" uN.n.) 27-8s60 83-3254 5 . 14-1301 14-6101 mudguard fixing uN.F. x 81 x'048") - rear mudguard mounting ('255'x'625" number plate fixing, lower (f" uN.F. x *') . Bolt - rear Bracket .- rear number plate mounting, left Nut Bott Triple Bolt Bolt Nut 14-1301 (f" mudguard fixing (]" uN.r') breather pipe clip (2 n..r..) . . 82-4717 14-0101 - 5 rear mudguard - mudguard fixing - Nut Nut 301 Per Set Description "i*rif TSSH TSSH TSSH TSSH TSSH - Spares No. l4-1 33 34 35 36 37 38 39 40 4t 42 43 MUDGUARDS 1 I 4 2 2 2 2 I support rail and rea r number plate bracket flxing 2 uN.n. x $") 47 83-3174 Support rail 48 19-1339 Reflector 49 6V2391 Washer 50 s4-9017 Nut 51 60-3313 - - rear mudguard rear, side (Lucas 57019) - reflector fixing ('202'x '391'x'032') *Not illustrated 55 www.bsaunitsingles.com ) I - Frf.fi 1 2 reflector fixing (2 n.r') rear lamP mounting Spire nut - For colour finish codes refer to page I 5 Plate I.8-continued r4 424l 4039 38 37 36 rf,f a cl-g _26 E_ E 1-) ifts-irl 56 www.bsaunitsingles.com Plate i ''ffi' 18 FUEL TANK I',cy No. Model CONTROLS - Description Lever clutch control 60-3657 MX 1 602242 TSSH TSSH TSSHMX TSSH 2 60-3586 Adjuster nut 3 60-3585 Adiuster sleeve 4 60-2083 Clutch cable 5 97-4112 Clutch clip TMX 6 97-4062 SSH SSH 6 97-4113 7 60-38 1 7 Handlebar .. Handlebar . front brake Cable TMX 7 60-3s35 8 2t-2048 9 19-1332* MX TSSH 10 60-2243 19-7223 11 19-1240 12 19-7222 MX l2 19-9526 13 40-86s7 MX 13 60-3499 TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH Lever - . . clutch control complete - control cables control cables - handlebar . . - Cable - front brake Pivot screw control levers - Switch assembly 35956 19-1098M 161364 15 161091 r4-1301 l/013 - direction indicator. front brake Front brake control lever complete Throttle control Throttle control Rubber grip - right handlebar . . right handlebar . . Rubber grip control throttle Cable Cable throttle control Friction spring Rotor throttle control pivot screw Nut Lever -- 18 161328 Body 19 161329 Body 20 l61010 Nut 2l 16/00e friction spring .. throttle control Cable stop - Screw - 4 I I I I 2 I I I I 1 I top hall bottom half friction screw - - fuel tank 2 60-3158 23 6A-3736 Transfer 23 60-2568 2t-2064 Tank badge Screw tank badge to tank 90-9024 Cable clip - - I 2 23 - I fuel tank Transfer 24 2 2 - r l61011 I Clamp screw 17 ,,1 1 I . l61008 H TSSH 19-952M \4 16 MX MX H 60-3583 11 MX TSS 10 Per Set Makers No. 1 TSSH TSSH TSSH lM TWINSEAT Spares Number B.S.A. No. TSSH - rubber, short F"'rfr 57 www.bsaunitsingles.com 2 4 6 Plate l8-continued fi'/ ;f \\\ ;VI 59 60 l*A il,,\ 62 I '4 20 --@ zr---€ 2 e==_-la l5 zz__$ {FA @r-----28 S*il 58 www.bsaunitsingles.com Plate l8--continued *ffi, l + Key Model TSSH TSSH No. 24 TWINSEAT - 97-4297 rubber, t4-1302 Nut 83-2621 T'winseat 19-6060 Twinseat cover H 83-3866 Twinseat complete H 19-6061 Twinseat cover 83-2746 Seat complete 19-6062 Seat cover 26 60-2428 Spring washer 27 2t-2109 t4-0302 Stud 83-27 42* Front bracket MX MX TSSH TSSH 28 MX MX MX MX MX 29 TSSH 30 TSSH MX 30 31 TSSH MX 31 31 TSSH TSSHMX 32 TSSHMX 33 H34 T3s SS H35 TSS MX TSS MX TMX38 TSS MX TSS MX TMX4l long . front bracket to seat (S" - seat - bolt ('344" x '600" x '064") seat fixing Nut - seat fixing seat fixing - (S" uN.r.) rear bracket to seat Bolt 83-2745* Distance piece 60-2428* Spring washer (' 344' x' 600" twinseat mounting Buffer - front fixing (t'6" uN.r. x !") - ._ rear fixing Fuel pipe 83-3208 Fuel pipe 83-2800 Fuel tap 83-2800 Fuel tap 83-2801 Fuel tap reserve 83-0002 Washer fuel tap 70-73st Sealing washer 83-3180 Trim strip 35 83-3945 83-4320 36 83-2776 37 82-707 I 03-0101 x'064') - 83-3040 83-2721 2 I Stud 35 uN.n.) complete 14-01 I 3 * 83-3946 MX - 6 12 2t-2166* 76-9t10 Per Set Cableclip-frame.. Cable clip TSS TSS CONTROLS - Description Spares No. 66-9049 24 MX l FUEL TANK - - fuel tap . . fuel tank, rear (2 gallon) Fuel tank - aluminium aluminium (l gallon) Fuel tank steel (2 gallon) Fuel tank steel (3 gallon) Fuel tank fuel tank, centre fixing Bolt tank, centre bolt ' Distance collar - fuel fuel tank, centre bolt (' 328' x I' I25' x '092') Washer Mounting rubber 39 40-8085 40 76-4120 Distance tube 03-0101 Washer - - fuel tank, centre bolt fuel tank, centre bolt fuel tank, centre bolt (' 328" x 1 ' 125' - F.'fr 59 www.bsaunitsingles.com x '092') Plate l8-continued (ffi1 a ^(l)\ El-2e H-27 F] @__28 .,R-*il 60 www.bsaunitsingles.com --I Plate l8-continued Ftft Model F'UEL TANK B.S.A. No. ri:ss H ) MX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX SSH TMX63 H64 TSSHMX TSSHMX TSSHMX TSSHMX 42 CONT'ROI,S - Description t4 Per Set Makers No. Nut 0302 - fr,iei tank, centre boit Washer 83-3042 Bolt 41-801 Distance tube 1 - (fr" uN.E.) fuel tank, centre bolt 6B-801 6 fuel tank, centre fixing - - fuel tank, centre boit fuel tank mounting 68,801 3 Rubber ring 6B-80 1 9 fuel tank Mounting ring Trim strip holder . . fr-iel tank, centre bolt Mounting rubber Washer -- fuel tank, centre bolt Nut fuel tank, centre bclt fuel tank, centre Grommet fuel tank, centre Gronrmet left handlebar . . Rubber grip grip left handlebar . . Rubber dip switch Switch assembly Nut -- exhaust lifter fulcrum screw Washer exhaust lifter fulcrum pin Lever -- exhaust lifter exhaust lifter lever Fulcrum screw exhaust lifter Bracket Clamp -- exhaust lifter exhaust lifter clamp Screw Exhaust lifter control complete . . fuel tank Filler cap fuel tank Filler cap front Trim strip fuel tank steadY Rubber fuel tank mounting, front Rubber fuel tank mounting, rear Rubber exhaust lifter control Cable 82,9182 42-80r1 50 TWINSEAT Spares Number Key No. TSS MX H43 H44 H45 H46 H47 H48 H49 SS H51 H52 TSS MX TSSH MX TSSH - 03-0101 2t-1999 83-3068 52 83-3069 53 19-7221 53 19-1241 54 19-1333 39595 ss 19-2763 1 56 l9-3087 57 l9-3085 I 8/87 58 t9-3084 rtlaL4 59 19-3086 1 60 I 9-3083 8/060 l 8/869 t21064 6I 19-3082 3161079 62 42-8611 l8/864 63 83-3875 83-1541 83-3179 65 82-9222 66 83-2980 66 83-3563 67 60-3152 - . - *See page 65 for handlebar switch details 6l www.bsaunitsingles.com Plate 19 ffit 62 www.bsaunitsingles.com Plate e\ 19 ELECTR.ICAL EQUIPMENT (PAR.T 1) BSA TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH ) 1 1 3 4 60262 60334 Headlamp complete Headlamp complete 553343 Headlamp rim s452s272 54523659 Light unit . . France Light unit light unit fixing Clip - pilot Bulb pilot Eulb holder l9-1088 19-1276 504665 989 5 6 7 7 8 54513590 310 3ll 534296 144921 9 10 91 4241 554602 11 t2 l3 t4 t4 TSSH TSSH TSSH TSSH TSSH TSSH TSSH MX TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH No. Makers No 19-1054 19-1215 2 -t l4-0404 l9 1095 20 2l 19 t9 1245 tt 54960120 53913 144921 5451 1 611 88330 1107 1 4 1 19-1068 32 33 34 35 36 37 37 188218 54s25286 513828 26 27 28 29 30 31 54960113 54960121 54959649 380 25 19-1067 97-4248 83-3525 1 I 6 I I main - - uN.r.) 54581638 382 573832 554548 54580300 s6r41 . - rear lamp rear lamp Interior bulb holder rear lamp lens backing Gasket - rear lamp fixing screw Washer Screw-- rear Iamp fixing Earth lead (included in main harness) . . direction indicator Lens assembly direction indicator Br"rlb indicator lnterior assembly - direction direction indicator Bulb holder direction indicator Gasket Direction indicator lamp complete direction indicators, front Stanchion - direction indicators, rear ". Stanchion Base plate - Note:-Where no B.S.A. part number is quoted, that part is available only from the manufacturer' 63 www.bsaunitsingles.com 1 I 1 I I 2 J I I amp. . electrical box Rear lamp complete rear lamp lens fixing Screw - rear lamp Lens - rear latnp Bulb ;i*'"ne. I 1 . Ignition harness main harness, 35 Fuse Harness I I Direction indicator Main harness 1 2 hr headlight 54363453 54363455 54511109 23 24 1 amber warning light green light warning Main beam warning lights Rubber cllp warning lights Bulb headlamp to electrical box . . Harness 545252t2 19-1270 19-1340 19-1249 19-1211 I France Switch 28t 18 18 - 3t216 t6 t7 1096 1 tsulb main, for France tsulb - headlamp rim fixing Plate - headlamp rim fixing Screw - headlamnp lnteflor support Bracket ma ln tsr-rlb holder headlamp i nterior support fixing Nut (fr" \16 15 19 Per Set Description Spares Number Key No. Model 1 I I 2 I 1 1 I 1 2 2 I 4 4 4 4 4 4 2 2 Plate 20 Its' ..: d' \l-66 fr_., ti rF' 4 \ 63 62 I i'L# 36 &tn ( ,,& ft:e fi;l 64 www.bsaunitsingles.com Flate 20 ELECTRICAL EQUIPMENT (PART 2) "m,r} Model Key No. lm TSSH TSSH TSSH TSSH TSSH TSSH SSH T6 TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH BSA No N{akers No. 1 19-9101 54959626 Light lead 2 l RSM3003/r3 Tachometer 3 l9-91 1 5 60 2600 9l-4026 6 19-8952 6 1 9-8955 1 9-8958 9-89s3 60-2600 8 97-4026 -- Cable 10 7 Per Set Description Spares Number tachometer - Rubber cup tachometer - Mounting bracket SSM5007/03 SSM5007/02 optional tachometer drive k.p.h. Speedometer Speedometer Speedometer Rubber cup - tachometer - m.p.h. m.p.h., with reversible trip speedometer Mounting bracket I speedometer - I speedometer drive 9 19-9098 Cable 10 l9-9080 11 l9-9101 s49s9626 Trip shaft speedometer Light lead speedometer I 643 Bulb I 12 - - speedometer and tachometer - ignition and lights 13 19-1269 39184 Switch 14 82-698 r 1-6280 Lock and key 54115246 Screw 15 16 I - Washer I ignition and lights switch handlebar switch clamping - 185022 - I 8 handlebar switch clamping - . 8 . 17 1 9-r 363 54340883 Lever half switch assembly, left I 17 t9-1364 54340882 Lever switch assembly, right I 18 19-1331 54033661 Switch half hall - switch assembly, direction indicator I switch assembly, dip I 18 19-1334 54033666 Switch half 19 19-1332 39596 Switch assembly 19 19-1333 39595 20 t9-1135 2I l4-1 22 60-2329 23 83-3543 301 49345 Switch assembly - Clip - 25 83-38 14 Bracket 26 u-a102 2t-2128 tsolt - - 02-0923 Washer 29 60-3621 Grommet 30 1 - Washer I electrical box mounting, front Shouldered bolt Nut - 2 . earth lead fixing I (]" uN.E. >< $"). . box mounting . . bracket to frame, front 28 60-2329 1 - Shakeprool washer 3I dip speedometer and clutch cables 29-0541 4-1 301 I 1 Zener diode (2D715) 2 to frame, front (]" uN.r.) Nut - bracket bracket to frame, front (' 210" x ' 562" x '036") 2 Washer 24 27 direction indicator . . - - electrical electrical box mountin g (' 317 " )< ' 2 J 625" x ' 064') mounting . . bracket to frame, rear (f" uru.r.) - - electrical box bracket to frame, rear ('27A" 65 www.bsaunitsingles.com x J J 2 '562" x '036') 2 Plate 20-continued fi "'1 (%^' -'s Xw \=:: _E-;; ,re F" &--'u 3i - --i9 4+F 4 e_28 &',-e 66 www.bsaunitsingles.com =-Plate 2O-continued ELECTRICAL EQUIPMENT (PART 2) Model Key No. Spares Number BSA No TSSH TSSH TSSH TSSH TSSH 32 MX MX ,ffi, TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH 83-381 Description Per Set Makers No. Bracket 3 Bolt Bolt electrical box mounting, rear . . - (f" I r ]") -lJ 14-0101 34 14-6101 35 29-0541 cover to electrical box (f " uN.c. x +") Shakeproof washer electrical box cover fixing 36 83-38 I I Cover rear bracket to frame - uN.n. 2 - electrical box - 4 4 I 54190108 Double "Lucar" connector blade 38 19-11 47 54441582 Condenser I 38 t9-1841 54420128 Condenser I 39 19 1345 57183 Reflector 40 60-2391 Washer 4t 82-4117 Nut 42 83-4103 37 - - . 1 electrical box (RERl4) reflector fixing (. 202" x 2 . 39 I " x. . 032') reflector fixing (2]" n.l.) Electrical box 2 2 1 43 83-26'.70 Clamp strip 44 76-0293 Washer 45 Screw 46 2t-1930 I 9-l 858 54170009 Capacitor(2MC) I 47 19-nt5 49412 1 48 75-0208 Screw 49 4l*9030 Clip 50 9A-6219 5l 19-0916 52 82-1044 53 19-1011 54 83-2669 Plate 55 76-0293 Washer 5tt 29-3319 Shakeproof washer 5/ 21-2061 Screw s8 2t-2067 59 29*3319 6t t9-1881 - - 2 stop switch fixing - rear - . 1 2 capacitor condenser and flasher unit capacitor rnoulding support capacitor moulding (.203'><..375' - - capacitor moulding )< '036') 1 I 2 2 capacitor moulding 2 coil clamping 2 clamp - . 2 stop switch Shakeproof washer Coil 1 stop switch fixing - Moulding - 2 stop switch cable Stop switch Screw 45223 2 clamp strip Distance piece 54422864 1 Rectifier (2DS506) 54419914 Coil 60 - Washer 34815 - headlamp harness terminal clamp strip (.203" x.375' X .036') - - coil clamping ignition (11M12) 67 www.bsaunitsingles.com 2 I I Plate 20-continued <%, ,@ Rl," 6t @n-* [-., 4 \.A a€*-€ :t *u'62M 'u& (6 .52., 6C'Tr^ w'q"s &.=A * ''\ vi 68 www.bsaunitsingles.com -=-F 1 I Plate 20-continued ,@ ELECTRICAL EQUIFMENT (PART 2) Key No. Model Spares Number BSA MX MX MX MX MX MX MX MX TSSH TSSH TSS H ,.ffi TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH TSSH 61* 61* 61* 61* 61* 61* 61* 61* No. Description Per Set Ma,kers No. 19-0456 Coil 83-3306 Bracket t4-0214 Bolt - Bolt Bolt Bolt - 14-0104 14-02t3 14-0102 60-2427 energy transfer ignition . . 1 coil mounting coil and bracket (f" uN.n. x 4") coil to bracket ({" uN.n.}$") I I 1 bracket to frame ({" uN.n. x 3}") condenser fixing Washer (f" I uN.F. X 3") 1 condenser fixing - .465'x .064') (.281'x Nut 14-1301 62 549490tt 421863 63 64 549s6424 64 54956466 65 68-9163 66 l9-105s 35048 67 14-130r 68 60-2341 69 60-3161 70 t9-2086 10228 7r 83-3604 72 14-0103 * t9-1176 54021029 I coil bracket, frame, condenser fixing - uN.r.) (f" \4 --..--/ Rubber cap 4 high-tension lead I high-tension lead contact Battery vent pipe I I I I Flasher unit (8FL) 1 Clip - - High-tension lead .. High-tension lead (suppressed) . horn fixing ({" uN.n.) Washer horn fixing (.270" x .625' x .040') Nut - - Grommet Horn - horn fixing 2 . . . 6H, high note Distance piece horn fixing Bolt horn fixing (]" uN.r. x f") 2 Battery (PUZ5A) . . I - *Not illustrated. Note:-Where no B.S.A. part number is quoted, that part is available only from the manufacturer. 69 www.bsaunitsingles.com i I 4 2 2 I Plate 21 frt ,,,, 24 2 8+ & f 4 (6) '-----€ il---\ s*{ 70 www.bsaunitsingles.com - _!fF Plate 21 CARBURETTER ) Model Key No. B.S.A. No. r,!r1 Makers No. TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSH 8 6221122 9 6221128 tr0 3761100 MX IO 376/100 TSSHMX 'TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSHMX TSSH 11 19-3i16 622101t t2 1 9*3 105 6221068 13 t9-3143 t4 19-3048 MX 24 6221086 Screw and washer 4lt3t A Screw plug 3 9281091 Cap 4 622lt3r Spring-throttle.. 1 ., 1 9- 3093 - top cap - 2 I top cap mixing charuber - . I . I 5 throttle needle 1 9-3095 6221061 Clip 6 19-3131 6221124 7 19-3121 9281060 throttle Throttle slide (No. 3] cutaway) .. - Needle 1 I - I Needle jet (' 106) . . Jet holder . . Main jet (200 c.c.) Main jet (250 c.c.) I 622l0ss Float spindle Float needle Float chamber I I I 31610e3 Fuel filter I I I I 15 19 3103 6221078 Banjo bolt . . I 16 19-3144 6221r47 Drain plug . . I 622lrst Washer t7 drain plug - 18 1 9*3093 6221086 Screw and washer 19 19-3r02 6221069 Float 20 l9-3 6221073 Gasket 2t 6221017 Screw )) 6221076 AdjLrsting screw 106 - - - I float chamber to bodv pilot air pilot air and throttle stop screws. 19 3098 6221082 23 l 9-3090 622110t "O" ring "O" ring carburetter R930 Carburetter body . . - R932 Carburetter body R930i2 Carburetter complete MX 19,2429 R932/18 Carburetter complete TSSHMX TSSHMX TSSH]UX t9-2834 131163 71-1 860 I 9-3090 Washer "O" ring - Adaptor 6221rc| .. - tt 24 flange carburetter banjo carburetter to air intake carburetter to head I b,,ft 7T www.bsaunitsingles.com 2 I float chamber throttle stop t9-2430 TSSH Per Set Description Spares Nuniber . i I 1 Flate 22 - G # e 72 www.bsaunitsingles.com { ,4 { TOOI,S i b @ iltT ACCESSORIES - No. Spares No. TSSH 1 65-9132 Spanner TSSH ., 6W767 Screwdriver set H 3 68-9464 Plug spanner .. TSSH 4 60-2184 Suspension unit TSSHMX 5 60*371 I Tommy bar I TSSH 6 60-191 Tommy bar I TSSH 7 68-9461 Tyre valve key I H 8 l9-5390 Licence holder complete TSSH 9 75*9089 Tool roll TSSH 6A-2114 Tool roll complete with tools TSSH 60-2084 Open-ended spanner TSSH 60-1907 Ring spanner - small TSSH 60-3647 Ring spanner - large Key Model 1 Description "C" Per Set spanner SERVICE TOOLS IS CONTAINED IN THE SERYICE TOOL CATALOGUE, PUBLICATION No. 00-5126, AVATLABLE UPON REQUEST A COMPLETE RANGE OF B.S,A. ,ffi 73 www.bsaunitsingles.com NUMERICAL INDEX Spares number 00-3 1 Page Key number number 74 Per set 5 J 00-31'74 Page Spares number Key number number Per set Spares number 14 0302 9 5 2 14 1619 l1 I4 I 2 2 t4-1635 1,1 1901 00-33 I 6 00-33 I 6 5 14-0302 14,0302 5 14 0302 17 17 6 00-5220 00-7007 00-7009 2 14 5 I 4-0302 14-0302 43 59 44 8 28 2 l4-0302 6l L) 14-1901 14-1901 I 14-0304 11 4t 4 14 0305 14-040i 14-040i 14,0102 14 0404 51 ?a 27 39 9 22 I I 23 1 bJ 14-t0t9 t2 43 47 14,t203 4l 25 2 2 2 2 14 130i 17 23 9 I J+ 1 38 2 2 02-0370 02-0443 02-0525 02-0525 02-0525 02-0923 02-0923 024923 02 0923 02-2r 38 02-21 38 02 2138 02-21 38 5 5 37 9 9 2 1 l3 2 J 17 J1, 4 i3 20 J l7 2 1'7 7 L6 2 2 65 35 35 1 i I 3 10 i4-1301 1 t7 I 14 4l i6 1 4t LN 4 1301 14-1 301 1,1-i 301 l4-1 30 I 14 1301 14-1 301 37 39 39 1'l-l30I 49 1+1301 53 53 53 55 55 55 57 65 65 03-0101 03-0101 ,s9 _s9 6i 14-0101 it 2 14-1301 l 4-0101 39 53 53 55 55 55 67 39 39 39 55 65 1 14 46 26 2 2 69 6l 1 35 39 53 55 69 69 37 59 l6 I t4 2 03 0101 14-0101 14 0101 l4-0101 I 4-0101 14 0101 14 0101 14-0102 14 0102 4-0 102 14 0102 l l4 0102 I 4-01 02 l 4-0103 14 0103 1 4-0103 l4-0103 l4 0103 l4-0i04 14 01 13 t4-01 I 3 14-01 14 l4-01 14 14 0115 14-01 16 14 0t26 14 0126 _14-0134 144207 14-0208 14 0213 t4 0214 14-0216 14-0216 29 38 I 41 1 50 I t6 2 2 2 r 30 69 ol 4 l9 b7 14-t302 69 9 37 2 2 I 9-1 055 19 1067 14-1 302 21 1.7 1 9-1068 19-1077 29 27 4 19 3l 3T 2 I 33 35 35 12 5 11,1302 14-1302 14-1302 14,1302 14-1302 2 14,1302 14-1 301 I 4,1 301 14-1301 14,1 301 14 1302 I 6 .. 2 17 5 .. 29 36 45 14 1302 302 53 2 14 1302 4 59 29 )) 29 32 I 39 1 l4,l 51 46 1 11 I l4-1303 5 23 69 ?1 I 61 61 1 14-1 303 t4-l 303 14-l 303 14,1 303 14-l 303 14-1 303 14-1 304 36 Jb l6 35 3T JI 6l 43 43 29 1+6612 2t 11 14-0239 14 0240 14-0252 2 5 I 5-51 55 2 2 2 ) 14-66tt t5 4 4l 14-6610 2 4I 144218 144221 t4-0234 14 0236 14 6610 42 14-l 301 l4-1301 2 ]R I 2 I 15 4 301 45 49 35 35 35 33 33 4-6608 14-6610 1 37 :. 4-l 14-1 303 i 4-1 303 14 1303 1 4-1 303 14-l 303 l 4-1 303 69 t4-6606 t4-6606 i 35 4 .. 14 6502 31 40 4 .. l4-6219 t4-6219 14 7308 I L) 14-6101 14 6102 14 61t1 4 1 2 .. 6101 14-6614 4 2l l4 2 20 24 53 37 37 29 50 t4-2203 14 6101 17 9 25 27 1301 l4-1 301 T1 31 31 35 5 1901 2 I I 2 I 2 2 t J-l 8 .. 5 .. 14-6612 14-7801 Page numb:r Per set 9 .. I 13 t7 t7 39 37 33 55 67 15 53 13 41 t5 23 + ?i 25 238 25 21 25 25 )1 19 I I 3 1T 3 33 4 i9 1 37 5 30 I 38 t 31 4 41 s 19 2 3 4 4 35 11 L1 4 9-0456 19-0916 1054 1 1 1088 1 9-1095 19-1096 2 19 1245 2 19-1219 19-1259 I 9 37 69 67 63 69 63 63 67 63 63 63 63 63 l5 2 19 t2-62 15 2 t9-1269 2 65 63 63 63 63 I 19 1270 19 l27t 2 19-127 5 1 19-1216 4 57 2 40 I 31 I ?q 1 3 .. 43 1 36 + 31 53 4 3 13 17 21 19 52 52 13 18 20 I J 7 9 19-1332 65 t9 20 19-1 333 19-1 333 41 15 45 45 16 19-1 339 51 75 I 9-1 340 I 9-1 345 51 ++ 19 29 29 2 19-1364 19-1715 I 19-1 735 1 l9-t747 65 61 9 .. 9 .. 1363 1 )4 I 4-1 304 33 4 14-l 304 45 1 14-1304 45 2 5i 1 l7 19 1776 69 2 l4-r307 14 1401 13 ?1 31 4 19-1847 I 14-1606 17 19 I I 67 23 74 www.bsaunitsingles.com 9-l 849 67 {F 66 19 t332 l9 l + 6l 5l a 28 I l1 JJ 19-1334 19-1337 1 37 35 35 35 61 z 46 )1 65 65 65 55 63 67 65 65 I + 5 5155 II 2 JJ 10 F 1rl 25 25 41 28 l0 Key number 54 .19 . l8 . 13 .48 . 18 .39 .11 .17 .47 .20 .38 :: 38 .: 19 f* 4er NUMERICAL lNDEX--continued tu Spares numher Per set Page Spares number Key Per number n'.unber set Spares nunrber Page Key Per nnnrber number .20 .34 .1 . t6 set .2 .l .40 .40 .40 19-2430 5 19,9101 19-9110 19,9223 19 9224 t9-2430 19 2163 1t t9-9526 65 6 .. 65 6 .. 65 10 65 9 .. I .. 65 11 65 65 3 .. 15 49 15 19 51121 9-2834 19-3048 T1 '71 14 21-0578 11 29 0541 lt 10 I 6l 0597 1'7 19 29,0541 2 60 21-06Tt 20 29 054t 24 1 6t 1-0755 21-1 809 21 -1 872 29 29 39 65 :l 9-3083 19-3084 61 61 2t 4t 19 3082 12 29-0541 67 35 29-33 19 67 67 56 4 2 59 2 /) aA 19 8955 46 61 19-8958 19,9080 i3 19 9098 19-1922 t8 19-9101 19 2086 69 TO 19-2429 5 19 2429 7t 9,1 858 1 l9-l881 I 9-1 906 1 1 61 1 9-308 5 61 19-3086 1 9,3087 1 9-3090 I 9-3090 1 9-3093 6I 61 56 2l-1890 TI 23 25 2r-r894 19 3093 71 9-309s 9-3098 TI 7l I 1 24-1 08 3 24 1088 33 27-68 10 27 6810 27-68 l 0 45 -t1 27-8560 27-8560 z7-8564 z7-8560 39 I 1 I I 1 1 1 2 l.. 5 .. 2 l-1 895 I 3 48 6 5 4I 13 1T .. 29-3319 29-3857 29,38s7 29-5853 29-7583 17 15 13 .. .. .. 2 2 2r-1 896 l3 18 2r-1899 '71 23 I 2 21-1908 21-1930 25 31 67 l9-3102 7l 45 a5 1t 2l-1943 2t,1999 2T 19-3103 t9 l5 61 51 37-0653 37-0653 37-0653 l9-3105 19-3r06 7l 12 21-20i 5 29 )6 37 0653 1l 20 21,-2033 11 39 11 21 2034 11 16 2t-2019 21-2442 i3 )q 37-0653 37-06s3 37,1237 37-1237 37-1340 1 I 19-3116 19 3127 71 '7r 't1 7 .. 19-3137 19-3 143 11 6 TI l3 19-3t44 71 JJ 16 25 13 59 59 59 8 6t 1 9,5305 19 5390 19-6060 19 6061 t9 6062 19-1221 19,7222 2t-2041 2t,2045 21 2048 I 30 16 3l 2 69 3 .. 1T l3 l2 23 35 8 .. '15 45 17 41 49 19 15 7 .. 3 .. 10 2 .. 33 11 34 2 .. 2 .. 37,1340 41 49 49 11 31-1461 51 31 15 4 47 49 45 53 12 21-2066 15 54 1 37 2058 f{ 21 2067 61 2r-2457 2r-2077 6T 51 40 33 9 35 43 2 2 2 37-2085 11 57 58 4T 29 2 )- 37-3584 49 45 1T 30 23 48 3 1 I 37 3655 14 1 8 37-3694 1 37,3695 47 45 45 t9 7460 33 22 22 t9-1466 47 35 2 2t,zlag 19,7 467 19-7 47 4 4T 36 10 2 21,2109 19-1606 19,7616 19-7641 19-7107 19-7740 19-T741 19,7142 11 11 2 2 2 23 6 .. 6 .. 5 .. 29 I 21 1092 2t-2094 21,2102 2t-2105 2t-2t11 2r-2ttT 8 .. 2 .. I 37,2328 3T 3468 37-3696 3-t-3697 45 45 )t 36 20 t7 34 1 ]-r-3104 45 1A )4 2 3T-3724 51 22 2l I 10 10 21 21-2128 21-2133 65 )1 J 31-3',725 49 1 9 27 l< 2t-2134 29 37-3126 37-3726 31-3135 4'l 2 2 2 49 20 1 13 J 21-2t37 31 .L1 2 20 2 2 2 2t-2153 2l-2160 27 14 2 29 11 1 3'7-3741 31-3'749 2t-2t60 )9 15 2 37,3750 2 21-2166 59 23 2 31 1 3't-3'152 19,1745 47 L1 19 38 19-801 9 15 5l 9-8683 27 32 19 8698 49 49 49 6 6 6 6 2 2t-5403 30 ji,3735 -31 51 37,3'.753 .. .. .. .. .. I 38 2 2 2t-2t35 19-T'744 18 21 2 td 13 2"1 2 4i 23 59 59 21 51 1 .. l2 10 10 33 9 9 19 1743 89s3 1 45 51 33 l9 45 35 2 .. 2 .. 2l-2063 2t-2064 19-7 458 65 65 19 19 45 23 19-8952 ) I 33 19 8711 I 37-1481 37-1654 37-2058 19-7456 9-8701 ) 37-148 53 I .t 18 61 I Id .30 .34 .43 43 7241 47 55 55 - 41 t9 45 53 2r-2060 21,2062 19 7223 19-724t 11 49 57 31 57 57 57 11 5l 55 58 57 59 1 F Key 61 67 23 23 19-1852 ,ffi Page number number 3'7-1'.759 I 13 24-0s63 II 13 24 0724 13 2t I 37-3'759 3-t-3"761 3'7-3'162 24-0724 l5 37 I 37-3784 24-0036 1 .. 75 www.bsaunitsingles.com 2 20 20 5 47 49 49 49 49 49 49 45 47 47 4'l 5 5 J 14 13 1 10 8 1l 23 2 22 2 NUMERICAL INDEX-continued Spares number 37-3780 i t-) t6+ Page 37-3T85 37-3'79t 37-f191 45 3't-3',r92 37-3'792 31-3-193 37-3793 37 319s 37-3196 37-3'796 31,3'797 31-3791 37-3798 31,3799 37-3804 37-38 r 6 37-3817 37-3848 37-3848 37-3857 37-3870 37-38'72 .3',7-387'l 37-3880 i7-3901 3'7-3907 37-3908 37 3908 37-3909 37-3925 37,3926 37-3932 40 0159 40 0i59 17 19 40-0162 40-0208 40 0222 I I 45 5 .. 45 45 47 4\6 4',7 45 AJ ^a A: 47 4T 547 5l 51 51 51 51 5 .. 49 549 49 51 51 4T { 3',7-39s7 49 31 3959 5 .. 49 5 .. 31-3959 49 40 0292 3l 4 .. 6 .. 8 .. 26 a< LJ a1 14 t2 2 10 10 5 .. 3'7-3969 3T-3970 37,3970 31-397'7 37-3986 37,3987 37 -3991 37-3991 37 3992 37 3996 37-4071 49 47 47 47 51 51 51 40-0028 23 40 0143 l1 l1 37 3991 37-4014 37-4031 37 4049 .40-0156 40-0 l 57 11 ll t1 9 23 25 t3 I5 15 11 .. .. Spares number 40 .. .. .. 36 )l 46 44 11 3283 25 55 40-3291 40-3292 40 3292 21 20 19 19 53 12 2I 40-3323 40 4060 40-4850 40-8085 40-8322 40-8323 21 t0 37 35 59 39 48 22 57 t3 40-9 l 90 l_5 47 40-{455 13 40-0679 23 23 23 40 0682 40-0683 40-0705 0977 1033 l9 9 I .. 4 .. 30 9 .. 4t 0551 2l 41-0560 4l -0565 ) 41-O569 3 .. 4l-0561 1t 4l-0588 41,0603 4l-{609 4 .. 21 )1 40-2'705 39 39 40-3007 l9 ; 40 40-1037 40-2705 414t46 20 l3 23 9 9 23 17 41 0143 4t -0639 4t 0673 41-0706 4l-0807 41 3045 3019 l9 40 3020 19 38 39 40-3032 2l 2t 41 3065 40 3033 21 22 4I 5 1 -3068 41*3070 4t 3072 40-3042 2t 40,30.+3 21 40 3044 2t 7 2 4t-3073 40-3044 53 12 2 41 3074 40 3045 21 l7 6 38 1 .+0 3051 40-3059 40-3061 2l 2t 15 4t-3092 40 23 25 25 23 43 41-3094 41 3209 44 41-3212 3073 40-3084 40-3085 .+0 3t l9 39 39 39 39 4t-3054 41-3063 t9 l3 I 2 4l 41 41 41 6 5 3078 -3089 3091 3215 l9 16 40-l 1 20 40 3121 32 40 3126 l9 4 12 0157 26 40-3127 19 4 40 3150 40 3155 42 27 36 2l 2I 2t t4 2 42-5836 42-5840 9 2 1l JJ I 25 17 5 5 .. 1 I 40-3 I 93 21 37 I 40 3t94 I 3l I 40-3206 40,3220 27 32 I 40 3221 I 1t 2 40-3221 40-3233 40 3231 40-3258 7 .. 1,? 44 9 .. 1 2 2 la 325r" 40 3265 2 40-3272 17 27 21 27 27 27 27 t9 t9 t9 40-0157 35 25 2 40 3273 40-0157 51 11 45 1 40-3277 25 t2 2 40,3282 25 4r-80t 1 tt 1925 t5 li 11 13 13 13 13 11 17 t7 11 13 17 11 19 19 19 198 19 19 19 19 19 19 t9 27 lt li 27 )'7 27 61 41 35 set {:r 29 30 27 12 39 Per 39 39 .. 10 t2 I 25 40-332r 9 6 4 1 Ke,v 40 8331 40 8657 40-0969 9 .. Page numberTnuntber 11 25 25 .40-0158 2 4 I 9 6 1i set 9 23 40 40 5- 49 Per 43 37 36 27 32 I Key l1 1l 1i 1 .. 7 .. Page number number 40-0294 40-0296 40,0309 40 038s 40-0394 40-0417 404862 40 {968 49 45 47 4s 47 49 47 47 40-0236 40-0242 40-0243 404246 31 3960 37-3960 31-3969 Spares nr"rmber' t9 5- 37,3957 37-3958 37-3958 Per set 49 49 47 49 5 .. 3'.1 3'78s Key number number 49 50 23 28 33 32 3l 2l 11 20 40 4 25 3 2l 23 {F 7 17 t6 l8 13 l8 15 8 26 4 36 36 l I 4l I : E I 27 l 4,5 1 j I I 2 45 2t 1 51 4-1 16 42 8017 6l 49 42-861 I 61 62. I I 47-9$A 67 19 53 3049 23 I 19 54 1l 54 8003 54 8006 :J -t/ 20 2I ]E ll )n 62 63 50 59 76 www.bsaunitsingles.com 00.+2 -lt 54-9011 55 57 0280 45 41 175 57-0280 57 0948 26 2- +J i. 1 502 35 I frt* 4| $'.* -!FF- NUMERICAL INDEX-continued I ,nr Spares numbel s7-2166 57-2641 57 2642 s7-2646 57-2652 57,27 50 5T-2759 57 2764 57-3764 57-3850 57 3854 27 27 27 set I 1 60-3736 60,3145 27 48 L) 15 l+ I 60 3752 6l 60 2333 4l 19 2 60-3755 31 4t 4t 30 60 3817 J-t 9 .. ll 1 1 62-A263 3t 60-2336 60,2338 60-2339 60-2340 25 57 2t 6l 47 29 60 2347 31 11 I 4 65 2494 8 60-2347 55 23 6C,2347 69 J 13 5 60 14 37 16 60 2364 53 53 25 23 25 54 41 23.18 60-2348 60,2363 60-2364 24 23 1 35 I 60-239r 60,239t 6A 24lT 55 67 33 31 2 5 68 4 .. 7 .. 60 lI 4 2 45 49 60-2428 15 60 2128 45 26 52 60-2428 5l 60,243t 51 29 I 16 10 60 2568 23 2 57,4452 51-4454 51,4507 57 4508 57,4510 57 1511 32 64 60 2601 2l l6 60-2630 4t 21 4J 4 60 2632 45 27 39 1 60-2632 27 27 l-) 1 40 1 60 l9l l 60-2083 60 2084 60-2114 60-2 I 84 60-2242 60-2243 60,2320 60 2320 73 13 57 13 73 73 57 57 23 49 6V2J22 60 2329 33 60-2329 60 2329 60-2329 33 53 53 65 65 6V2329 60-2329 60-2330 60,2330 60-2330 31 9 .. 6 4 10 33 8 .. 26 48 32 28 32 22 31 7 .. 5 4 2 17 l8 31 31 11 1 68-4577 68,4597 1 68 2 68-4835 33 35 68 4925 68 5050 41 4 '7 2 20 5 '7 69 69 53 55 55 60 3313 60 3370 65 60-364'7 73 1 2 2 23 3161 60 3627 18 36 68-033 I 68-033 I 68 0597 68 0839 68-093 1 68 0938 1: 7 .. 10 10 4) 17 60-36s7 60-3669 57 47 45 22 26 60-3'711 60 3732 '73 39 26 60-3734 39 )6 9 .. 2 2 3 1 .. 5 .. 29 60-2331 60-2331 60-2331 60-2332 29 .. .. 29 6V2331 51 4708 68-801 3 68-80 I 6 68 8019 68 8343 68-91 15 68-9 1 63 6 .. 3 2 www.bsaunitsingles.com 2 2 4 22 38 27 5 21 9 29 6I 6t 6l 1l 39 I 30 8 1 46 13 47 39 39 31 8 .. 4 2 69 65 I 68-9464 68-9467 73 1 1 t0-16'70 '70,3751 '70-3789 '70-6026 '70 7351 2t 73 29 1 .. 2 .. 5 .. 1 1 I I 15 45 19 59 24 1 70-'7354 '70 1821 zt 27 2 2 9 10-1850 1t 17 31 70,831 5 70-873'7 17 27 1-t 25 16 19 23 '70-8170 '70 8770 '/0-8770 '70-8782 70 8896 13 77 .. 21 37 53 16 13 57 57 .. .. 12 16 12 35 39 I I .. 9 .. 17 57 I I 2 25 57 57 2 .. .. .. 1 1 1 4 60-3242 4 2 2 2 9 31 35 60 39 21 8 9 ZJ 60-3161 60-3483 60-3499 60-3530 60-3535 60-3536 60-3s83 60-3585 60-3586 I l1 68-0289 68-0289 23 60-3160 4 .. 1 .. 68 0155 8 57 39 39 39 39 39 3161 12 9 10 60 2 17 19 60-3 l.i4 60-31 58 60-3 r s9 60-3 I 60 1841 60-1907 l5 66-3074 67-1391 5l -lJ 60 I 2 4 2t 3143 18 68 16 61 l3 60 11 25 21 20 2 66,0192 47 6 .. I 66 3074 61-064s 35 19 1 .. 67,1236 A< JJ 51 73 I 60-2683 60-2724 73 2 2 47 6A-0767 I 28 20 60 2639 60 2683 60-l 841 40 30 9 43 59 59 5T-4351 15 2 69 2 2 45 49 60-2427 1 )t- 59 60 2428 I 23 66-9019 6l 1 9 9 I 36 1 26 3l 17 1 7 .. 42 24 25 25 23 25 25 23 19 23 25 60-2600 60,2600 2 t5 57-4336 set 12 67 58 66-75 I 8 5-1 4306 Per 51 2 2 38 57 65 65 39 65-2495 65-5883 65 5904 65-9132 Key 49 40 60 2427 60 2427 57 4344 Page number number l0 21 21 51-4342 57-4343 Spares rtumber 30 39 39 53 57434t ft Per 60-2427 60-2427 57-4339 b Key 5 57 4338 t 27 27 Page number number 29 21 21 57-393t 57-40t9 number 4) 25 25 23 25 25 23 25 19 19 Spares set 60-2332 60-2332 1 38 l9 Per 60 2332 27 19 57-4189 57-4240 5'.7 4302 57-4302 57-4303 Key 25 57-3872 5T-3874 57-3876 57-3877 57 4121 trr Page nurnbet nunrber '70 9382 70-9383 70 9384 '70-9429 29 29 29 27 ., 13 13 18 13 13 13 15 9 .. 16 2 2 2 2 NUMERICAL ll\DEX-continued Page Key Spares number Per Spares set number Fage Key Per Spares set number Page number' number 70,9130 l1 1 11 1141 l{ I 7t 7A-9526 13 13 1) l0 2 '71 2401 70 9800 3i 4l I 27 3 I 7l-2402 37 I 2 83-0C02 59 1-2513 47 26 83 1547 6t ?5 I I 83-1 969 83 2005 1 83-2006 83 2006 83 2006 29 39 39 83-2007 83 2012 83 2014 70 9431 l-1065 t-1141 7 fQ I 11 2547 l7 14 1 7 1-2549 11 '/ 1-2567 '71,2586 '71-2592 ll 9 7l-2593 17. '71,2649 9 18 l5 36 7t-2650 7t-2652 15 JO 25 7l 26s6 2l l'7 26 7 t,11 65 9 25 2 2 '7 1166 9 26 4 11 71-1218 l1 22 38 33 '71-t199 t1-2586 13 5 t-12t9 il 7 1-12T I 22 71 i418 19 27 t-t4t9 15 7l 7t-112t 27 9 43 6 7r-2658 2l l8 71-2725 37 11-1422 25 28 35 13 22 7l-2745 1l 1423 23 '7 li 35 29 9 8 1t 20 71 2711 7l-2839 1l-2840 l1 t7 1t,l420 7t '71-1424 11-1429 -14 t,2T 47 7 1,16t6 11-t619 21 7 t-t620 71-2841 13 25 7l-2894 9 3t 7t 1l 32 7 11 1623 '71-1624 7l 1625 -t626 7 1 7 1-1627 11 9 9 22 71-2899 '71,2901 71-2923 10 1t-2927 13 ll A1 1629 71-1 630 71-163 1 l3 8 8 15 39 1632 l1 11-1634 13 L6 7 1t 7r 2895 7t 13 13 13 35 37 9 31 l5 2932 27 27 t-2933 17 7r,2938 2 '7t 2946 9 25 I 11,2970 1t 7 1635 1l t1 1 71 3001 5 7i-1 638 9 32 I 7i-3001 17 71 3148 9 1,161 5 5 71-1675 U 7 1-167 6 l1 1 1,1617 7 27. 7 25 75 0208 1678 ll ll 26 75-0251 71-1 680 13 27 7 7l 7t 1 7 il 5-27 t9 75 9089 1A 83-2040 29 10 34 35 83 2228 31 5i 83-2233 l3 83 2244 33 33 t4 83-2215 -tl t7 83 2266 83 2507 5l 1A 39 35 59 i3 83 2621 30 36 56 29 83-2660 83-2669 83-2670 45 67 67 43 83-267 I 83 2674 3l 44 JJ 6 55 59 45 53 29 28 48 8 2 83-2727 I 2 83-2745 9 I 83 2746 ,s9 25 59 35 39 59 59 59 53 53 39 39 36 I 4 83-2785 20 76-010t 76 021t I 83 2800 l7 I 83 2800 44 2 83-2801 55 65 2 83 2834 I 83-2934 4 40 4 B3-2931 I 2 83-2938 I 28 2 37 40 2115 11 11 t-2119 t7 7t 76-4tt6 76 4t20 76-9r10 l7 l1 12 82 4717 82-47t7 l5 82-698 r 7t-2122 11 2t23 23 82'7071 '71-2124 17 17 11 13 7t-2152 11 82-7044 82-7381 82-8245 82-824s 82-9004 82-9046 7t 2tt9 7t 2t2l 22 36 2 71-2t55 lt 35 I 71-216',l 71 2117 11 34 I 71-2234 5 9 t: l 82 9222 )1 59 59 . 55 .67 .65 .59 .67 .37 .43 .53 . 3i .41 .61 35 5 83-277 6 29 33 4t 14 37 52 4() 37 1 2 I I 2 18 65 83 2980 83 2984 6l 83-2984 29 35 33 35 35 35 39 59 83 3013 83-301 4 83-301 5 83 3017 83-3032 83-3035 83-3040 83,3042 4A 2t 2781 2 2 78 www.bsaunitsingles.com lF 51 J4 29 39 23 67 6T 34 t9 25 12 55 53 59 59 83 2128 83 2742 2 16 83-261 6 83 2721 83 2726 4 4 7 13 I 2 2 18 50 10 t4 I 4 J 1?. 83-2693 F 1/ 7 76-0101 9 t8 35 35 33 i5 '/1-2tr4 29 29 29 83-2220 83,2224 9 9 9 7l-1989 t5 2t t-1732 1,t735 l< 33 JJ 83 76 0528 41 4t 2 5 15 1 83-221t l5 5 I 25 21 24 22 83 2212 83 2218 ll 1,1 863 I 19 28 16 0012 71-1870 71-1870 18 17 30 53 76-0293 16-0293 33 29 2 14 12 15 7l 2 I 41 I set 32 63 83-2209 16. Per 39281 61481 83,2201 1131 t2 Key number number 35 29 4t 1736 71-l 860 7 83-201 5 83 2018 37 7t 7 29 67 23 35 73 82-9782 l-17 t0 7t 7 1681 5-017 6 1 37 21 7 T 82 9430 3: 27 71-1 148 t 5 2t 13 19 7 7 2310 number number 36 25 8 7 3l 31 31 9 23 I 1l 66 5 7 1 B I l4 2 11 21 I 32 4 30 61 44 83 3046 29 6 83-3068 6t 52 1 2 a {%: I NUMERICAL lNDEX-continued Page Spares numbet Key -,.-.L.- -.,,-L^- 83-3069 5t 83 3076 39 39 39 35 35 35 33 52 33 83-3077 83-3078 83,3092 83-3094 83-309s 83-3 l6s 83-3 1 70 Page 97 0722 4l 97-2266 97-2270 97-2270 97-3682 97-3893 97 3894 97-3894 4t 4t 97 6 10 28 19 4l 53 29 43 43 42 53 21 3947 43 46 4t 4t 27 44 97-3985 97-3981 97-3996 97-4001 43 43 50 39 97-4002 43 5l 97-4003 39 4407 43 43 43 39 97,4009 97,4010 +3 43 43 43 4J 4 4 83,3 174 55 A1 83-3 1 79 83-3 1 80 61 64 34 59 55 55 39 39 69 .J 97-4004 6l 97 39 39 97-4011 83 34'76 8 3-3 523 39 97-40t2 83-3525 63 39 65 34 Jd 53 4l J 97-4022 97 4l 46 4A26 9"1-4026 29 t4 97 4026 65 65 61 66 43 7l 22 97-4032 83-3632 69 39 39 91-4028 97,4031 43 +3 83 3638 35 83-372t 39 JJ 3541 83-3543 83,3554 83-3556 83-3563 83-3604 83-3605 83-3793 83-38 r I 83-38 I 3 B3-3814 a3-3838 83-3840 31 67 67 6s 29 29 23 91-4033 5 974048 26 4 97 4050 7 97-40s2 36 32 25 97 4062 9'7-4072 18 35 35 1 54 2 97 57 63 63 6 1 l0 I 37 55 2 2 6 83-3996 83-3998 29 29 31 4248 9'7-42s8 97 4297 83-4092 53 23 97-4317 83-4103 83-4122 83-4123 67 27 42 97-43t8 8 97,4333 22 27 83,4159 53 35 59 83-421 8 51 47 I 97-4335 97-4335 97-4336 97-4336 83 42'11 35 33 53 14 1 1 83-4322 59 37 44 1 89-3208 23 29 1 90-001 25 66 39 I I l0 2 2 57 4173 57 43 59 41 41 53 -) 24 3 1A f 4l 5 4t 5 I 23 35 50 24 1 4J 97 3 .. 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