Forged Steel Ball Valves
Transcription
Forged Steel Ball Valves
Forged Steel Ball Valves API 6D BS 5351 FLUICON Ball Valves Division GROUP C-BV 3 FLOATING REDUCED BORE CLASS 150 REDUCED BORE Class 150 cat. F1-E800 Lever Center to Top Ball Bore Approx Weight Class 150 CLASS 300 REDUCED BORE RATINGS: Carbon Steel - Seat PTFE +15% Fiber Glass Class 150 - 285 p.s.i. @ 100°F Class 300 - 740 p.s.i. @ 100°F Class 600 - 1480 p.s.i. @ 100°F Class 300 cat. F3-E800 Lever Center to Top Ball Bore Approx Weight Class 300 CLASS 600 REDUCED BORE Class 600 cat. F6-E800 Lever Center to Top Ball Bore Approx Weight Class 600 CLASS 150 REDUCED BORE Class 150 cat. F1-C800 Lever Center to Top Ball Bore Approx Weight Class 150 CLASS 300 REDUCED BORE RATINGS: Carbon Steel - Seat PTFE +15% Fiber Glass Class 150 - 285 p.s.i. @ 100°F Class 300 - 740 p.s.i. @ 100°F Class 600 - 1480 p.s.i. @ 100°F Class 300 cat. F3-C800 Lever Center to Top Ball Bore Approx Weight Class 300 CLASS 600 REDUCED BORE Class 600 cat. F6-C800 Lever Center to Top Ball Bore Approx Weight Class 300 *Gear operator suggested 8 REDUCED BORE END ENTRY ONE PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 DN 15x10 20x15 IN 1/2”x3/8” 3/4”x1/2” mm 108 155 74 11.1 1.5 mm 118 155 76 14.2 2.4 A B C D kg/lb in. 4.25 6.10 2.91 0.43 3.3 25x20 40x32 1”x3/4” in. 4.62 6.10 2.99 0.55 5.2 mm 127 170 98 20.5 3.5 50x40 1.1/2”x1.1/4” 2”x1.1/2” in. 5.00 6.69 3.85 0.80 7.7 mm 165 230 119 31.7 6.5 in. 6.50 9.05 4.68 1.24 14.3 mm 178 230 130 38 8.3 in. 7.00 9.05 5.11 1.49 18.2 REDUCED BORE END ENTRY ONE PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 DN 15x10 20x15 IN 1/2”x3/8” 3/4”x1/2” mm 140 155 74 11.1 2.5 mm 153 155 76 14.2 3.1 A B C D kg/lb in. 5.50 6.10 2.91 0.43 5.5 25x20 40x32 1”x3/4” in. 6.00 6.10 2.99 0.55 6.8 mm 165 170 98 20.5 4.0 50x40 1.1/2”x1.1/4” 2”x1.1/2” in. 6.50 6.69 3.85 0.80 8.8 mm 191 230 119 31.7 8.1 in. 7.50 9.05 4.68 1.24 17.8 mm 216 230 130 38 10.2 in. 8.50 9.05 5.11 1.49 22.4 REDUCED BORE END ENTRY ONE PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 DN 15x10 20x15 IN 1/2”x3/8” 3/4”x1/2” mm 165 155 74 11.1 2.9 mm 191 155 76 14.2 3.8 A B C D kg/lb in. 6.50 6.10 2.91 0.43 6.3 25x20 40x32 1”x3/4” in. 7.50 6.10 2.99 0.55 8.3 mm 216 170 98 20.5 5.3 50x40 1.1/2”x1.1/4” 2”x1.1/2” in. 8.50 6.69 3.85 0.80 11.6 mm 241 230 119 31.7 10.6 in. 9.50 9.05 4.68 1.24 23.3 mm in. 292 11.50 230 9.05 130 5.11 38 1.49 13.0 28.6 REDUCED BORE END ENTRY TWO PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B 16.5 DN IN A B C D kg/lb 80x50 3”x2” mm 203 350 167 51 15.1 in. 8.00 13.78 6.57 2.00 33.2 100x80 4”x3” mm 229 450 184 76 27.1 in. 9.00 17.71 7.24 2.99 59.6 150x100 6”x4” mm 267 465 223 127 47.2 in. 10.50 18.30 8.78 5.00 103.9 200x150 8”x6” mm 292 * 247 152 77.5 in. 11.50 * 9.72 5.98 170.7 REDUCED BORE END ENTRY TWO PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B 16.5 DN 80x50 100x80 150x100 IN 3”x2” 4”x3” 6”x4” A B C D kg/lb mm 283 350 167 51 25.8 in. 11.13 13.78 6.57 2.00 56.8 mm 305 450 184 76 41.5 in. 12.00 17.71 7.24 2.99 91.4 mm 403 465 223 127 77.9 in. 15.88 18.30 8.78 5.00 171.5 200x150 8”x6” mm 419 * 247 152 125 in. 16.50 * 9.72 5.98 275.3 REDUCED BORE END ENTRY TWO PIECE BALL VALVES BODY Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B 16.5 DN IN A B C D kg/lb 80x50 3”x2” mm 356 350 175 51 29.7 in. 14.00 13.78 6.88 2.00 65.4 100x80 4”x3” mm 432 450 200 76 55.3 in. 17.00 17.71 7.87 2.99 121.8 150x100 6”x4” mm 559 685 245 127 102.0 in. 22.00 26.96 9.64 5.00 224.6 200x150 8”x6” mm 660 * 405 152 184.6 in. 26.00 * 15.94 5.98 406.6 FLOATING FULL BORE CLASS 150 FULL BORE Class 150 cat. F1-C600 Lever Center to Top Ball Bore Approx Weight CLASS 300 FULL BORE Class 300 cat. F3-C600 Lever Center to Top Ball Bore Approx Weight CLASS 600 FULL BORE Class 600 cat. F6-C600 Lever Center to Top Ball Bore Approx Weight FULL BORE SIDE ENTRY TWO PIECE BALL VALVES Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B16.5 DN 15 20 25 40 50 80 100 150 IN 1/2” 3/4” 1” 11/2” 2” 3” 4” 6” A B C D kg/lb mm 108 155 76 14.2 2.1 in. 4.25 6.10 2.99 0.55 4.6 mm 118 170 98 20.5 3.7 in. 4.63 6.69 3.85 0.80 8.1 mm 127 170 100 25.4 4.7 in. 5.00 6.69 3.93 1.00 10.3 mm 165 230 130 38 9.1 in. 6.50 9.05 5.11 1.49 20.0 mm in. mm in. mm in. mm in. 178 7.00 203 8.00 229 9.00 394 15.50 310 12.20 450 17.71 465 18.30 * * 155 6.10 184 7.24 215 8.46 279 10.98 51 2.00 76 2.99 102 4.01 152 5.98 12.0 26.4 22.0 48.5 38.2 84.1 93.0 204.8 FULL BORE SIDE ENTRY TWO PIECE BALL VALVES Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B16.5 DN 15 20 25 40 50 80 100 150 IN 1/2” 3/4” 1” 11/2” 2” 3” 4” 6” A B C D kg/lb mm 140 155 76 14.2 3.1 in. 5.50 6.10 2.99 0.55 6.8 mm 153 170 98 20.5 4.4 in. 6.00 6.69 3.85 0.80 9.6 mm 165 170 100 25.4 5.2 in. 6.50 6.69 3.93 1.00 11.4 mm 191 230 130 38 10.7 in. 7.50 9.05 5.11 1.49 23.5 mm in. mm in. mm in. mm 216 8.50 283 11.13 305 12.00 403 310 12.20 450 17.71 465 18.30 * 155 6.10 184 7.24 215 8.46 279 51 2.00 76 2.99 102 4.01 152 13.9 30.6 29.5 64.9 50.3 110.8 114.3 in. 15.88 * 10.98 5.98 251.7 RATINGS: Carbon Steel Class 150-285 p.s.i. @ 100°F Seat PTFE+15% Fiber Glass Class 300-750 p.s.i. @ 100°F Seat PTFE+15% Fiber Glass Class 600-1440 p.s.i. @ 100°F Seat PTFE+15% Fiber Glass FULL BORE SIDE ENTRY TWO PIECE BALL VALVES Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B16.5 DN 15 20 25 40 50 80 100 150 IN 1/2” 3/4” 1” 11/2” 2” 3” 4” 6” A B C D kg/lb mm in. mm 165 16.50 191 155 6.10 170 76 2.99 98 14.2 0.55 20.5 3.5 7.7 5.1 in. 7.50 6.69 3.85 0.80 11.2 mm 216 170 100 25.4 6.5 in. mm 8.50 241 6.69 230 3.93 130 1.00 38 14.3 13.21 in. 9.50 9.05 5.11 1.49 29.0 mm in. mm in. mm in. mm 292 11.50 356 14.00 432 17.00 559 310 12.20 450 17.71 465 18.30 * 155 6.10 200 7.87 244 9.60 405 51 2.00 76 2.99 102 4.01 152 16.7 36.7 34.0 74.8 48.6 107.0 134.2 in. 22.00 * 15.94 5.98 295.5 *Gear operator suggested CLASS 1500 FULL BORE Class 1500 cat. F9-C900 Lever Center to Top Ball Bore Approx Weight Class 150 FULL BORE SIDE ENTRY TWO PIECE BALL VALVES Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B16.5 DN 15 20 25 40 IN 1/2” 3/4” 1” 11/2” A B C D kg/lb CLASS 2500 FULL BORE Class 2500 cat. F25-C-2500 Lever Center to Top Ball Bore Approx Weight Class 150 mm 216 170 98 14.2 8.5 in. 8.50 6.69 3.85 0.55 18.7 mm 229 170 100 20.5 11.0 in. 9.00 6.69 3.93 0.80 24.2 mm 254 230 119 20.5 16.0 in. 10.0 9.05 4.68 0.80 35.2 mm 305 310 155 38 30 50 in. 12.0 12.20 6.10 1.49 66 2” mm in. - - FULL BORE SIDE ENTRY TWO PIECE BALL VALVES Integral Flanges - End to End According to ANSI B16.10 Flange dimensions to ANSI B16.5 DN IN A B C D kg/lb 15 1/2” 20 3/4” 25 40 1” 1/2 mm in. mm in. mm in. 264 10.39 273 10.74 308 12.12 155 6.10 230 9.05 230 9.05 110 4.33 115 4.52 115 4.52 14.2 0.55 20.5 0.80 20.5 0.80 9.0 19.8 12.0 26.4 17.5 38.5 50 1 ” mm 38 - in. 1.49 - 2” mm - in. - RATINGS: Carbon Steel Class 1500-3705 p.s.i. @ 100°F-Seat Delrin Class 2500-6170 p.s.i. @ 100°F-Seat Derlin 9 Trunnion Construction Class Diameter Class 150 RB - FB Class 300 RB - FB Class 600 RB - FB Class 900 RB - FB Class 1500 Class 2500 RB - FB RB - FB 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 10" 12" PROGRAMME Applicable Standars BS 5351 Steel Ball Valves BS 6755 Testing of Valves API 6D Specification for pipeline valves API Spec. Q1 Quality API 607 Valve Insp. Test API 598 Steel Ball Valves ISO 9001 Specification for Q.A. ASME/ANSI B16.10 Face-to-face and End-to-end dimensions on ferrous valves ASME/ANSI B16.5 Pipe flanges and flanged fittiings ASME/ANSI B16.34 Valves-flanged and Buttwelded end MSS SP-25 Standard Marking system for valves NACE std MRO175 Sulfide stress cracking resistant metallic materials for oilfield equipment 10 API CERTIFICATION OMB-FLUICON side entry type Ball Valves OMB-FLUICON trunnion mounted type ball valves are manufactured to API 6D specification and tested to API 598/API 607. The construction is side entry three pieces full and reduced port. The valves are lever operated and where recommended or when required are gear operated or actuated. The following are some of the major design features: Structure: Solid entirely forged construction. Fire-safe: All size and pressure classes have been seccesfully fire-safe tested according to the relevant API and BS specifications. Test certifications are available on request. Antistatic: Electrical continuity of all valve components, prevent statics buil-up. Double Block & Bleed: The body cavity is isolated when the ball is in either fully closed or fully opened position, the medium entrapped in it can easily be bled to avoid overpressure. Seat Ring Sealing: as line pressure increases, our seat design originates a piston effect forcing the sealing resilient insert against the ball. In absence of the pressure or with low pressures, the seats are forced against the ball by the set of preloaded springs. (see sketch) Pressure relieving: If excessive pressure builds up in the body cavity exceeding the seats spring pressure, the seat authomatically relieves. FEATURES 11 TRUNNION REDUCED BORE CLASS 150-300-600-900 REDUCED BORE BSE Class 150 BSE Class 300 BSE Class 600 BSE Class 900 Center to Top Center to Bottom Class 150 Class 300 Class 600 Class 900 Class 150 Class 300 Class 600 Class 900 DN 50x40 80x50 IN 2”x11/2” 3”x2” A A A A B B B B C C C C mm 216 292 369 175 190 155 80 90 108 in. 8.50 11.49 14.52 6.88 7.48 6.10 3.14 3.54 4.25 mm 203 283 356 381 140 200 356 200 90 120 110 120 in. 7.99 11.14 14.01 15.00 5.51 7.87 14.01 7.87 3.54 4.72 4.33 4.72 REDUCED BORE-TRUNNION MOUNTED SIDE ENTRY BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 100x80 150x100 200x150 250x200 300x250 350x300 400x350 450x400 500x450 600x550 4”x3” mm 229 305 432 458 190 240 240 240 105 130 110 130 6”x4” in. 9.01 12.00 17.00 18.03 7.48 9.44 9.44 9.44 4.13 5.11 4.33 5.11 mm 394 403 559 610 280 280 280 280 166 150 175 175 8”x6” in. 15.51 15.86 22.00 24.01 11.02 11.02 11.02 11.02 6.53 5.90 6.88 6.88 WITH LEVER mm 457 502 660 737 295 295 305 350 175 175 195 220 in. 17.99 19.76 25.98 29.01 11.61 11.61 12.00 13.77 6.88 6.88 7.67 8.66 10”x8” 12”x10” 14”x12 16”x14” 18”x16” 20”x18” 24”x20” mm 533 568 787 839 330 330 400 390 210 210 280 260 in. 20.98 22.36 30.98 33.03 12.99 12.99 15.74 15.35 8.26 8.26 11.02 10.23 mm 610 648 838 966 400 420 435 480 250 270 285 310 in. 24.01 25.51 32.99 38.03 15.74 16.53 17.12 18.89 9.84 10.62 11.22 12.20 mm 686 762 889 1029 460 465 440 438 310 325 320 410 in. 27.00 30.00 35.00 40.51 18.11 18.30 17.32 17.24 12.20 12.79 12.59 16.14 mm 762 838 991 1131 480 545 505 545 340 430 340 370 in. 30.00 32.99 39.01 44.52 18.89 21.45 19.88 21.45 13.38 16.92 13.38 14.56 mm 864 914 1092 1220 540 600 590 650 385 470 410 420 in. 34.01 35.98 42.99 48.03 21.25 23.62 23.22 25.59 15.15 18.50 16.10 16.53 mm 914 991 1194 1321 580 620 700 675 428 510 445 617 in. 35.98 39.01 47.00 52.00 22.83 24.40 27.55 26.57 16.85 20.07 17.51 24.29 mm 1067 1143 1397 1549 715 734 775 790 545 500 510 725 in. 42.00 45.00 55.00 60.98 28.14 28.89 30.51 31.10 21.45 19.68 20.07 28.54 WITH GEAR RATINGS: Carbon Steel Class 150-275 p.s.i. @ 100°F-Seat PTFE + Graphite Class 300-720 p.s.i. @ 100°F-Seat PTFE + Graphite Class 600-1440 p.s.i. @ 100°F-Seat PTFE + Graphite Class 900-2160 p.s.i. @ 100°F-Seat Nylon RATINGS: Carbon Steel Class 1500-3600 p.s.i. @ 100°F-Seat Nylon Class 2500-6000 p.s.i. @ 100°F-Seat Nylon CLASS 1500-2500 REDUCED BORE BSE Class 1500 BSE Class 2500 Center Class 1500 to Top Class 2500 Center Class 1500 to Bottom Class 2500 REDUCED BORE - TRUNNION MOUNTED SIDE ENTRY BALL VALVES Integral Flanges - End to End According to API 6D Flange dimensions to ANSI B16.5 DN 40X25 50X40 80X50 100X80 150X100 200X150 250X200 300X250 350x300 400x350 IN 11/2”x1 2”x1.1/2” 3”x2” 4”x3” 6”x4” 8”x6” 10”x8” 12”x10” 14”x12” 16”x14” A A B B C C mm 384 185 105 mm 368 451 190 200 110 120 in. 15.11 7.28 4.13 in. 14.48 17.75 7.48 7.87 4.33 4.72 WITH LEVER 12 mm 470 578 205 215 120 130 in. 18.50 22.75 8.07 8.46 4.72 5.11 WITH GEAR mm 546 673 210 220 125 135 in. 21.49 26.49 8.26 8.66 4.92 5.31 mm 705 914 245 255 160 170 in. 27.75 35.98 9.64 10.03 6.29 6.69 mm 832 335 255 - in. 32.75 13.18 10.03 - mm 991 410 290 - in. mm in. mm in. mm in. 39.01 1130 44.48 1257 49.5 1384 54.5 16.14 465 18.30 553 21.77 626 24.64 11.41 335 13.18 438 17.24 498 19.6 - TRUNNION FULL BORE CLASS 150-300-600-900 FULL BORE BSE Class 150 BSE Class 300 BSE Class 600 BSE Class 900 Center to Top Center to Bottom Class 150 Class 300 Class 600 Class 900 Class 150 Class 300 Class 600 Class 900 FULL BORE - TRUNNION MOUNTED SIDE ENTRY BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 DN 50 80 100 150 200 250 300 350 400 450 500 IN 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” mm 178 216 292 369 140 200 195 200 90 120 110 120 A A A A B B B B C C C C in. 7.00 8.50 11.49 14.52 5.51 7.87 7.67 7.87 3.54 4.72 4.33 4.72 mm 203 283 356 381 190 240 240 240 105 130 110 130 in. 7.99 11.14 14.01 15.00 7.48 9.44 9.44 9.44 4.13 5.11 4.33 5.11 mm 229 305 432 458 247 247 280 280 141 141 175 175 in. 9.01 12.00 17.00 18.03 9.72 9.72 11.02 11.02 5.55 5.55 6.88 6.88 WITH LEVER mm 394 403 559 610 295 295 305 350 175 175 195 220 in. 15.51 15.86 22.00 24.01 11.61 11.61 12.00 13.77 6.88 6.88 7.67 8.66 mm 457 502 660 737 330 330 400 390 210 210 280 260 in. 17.99 19.76 25.98 29.01 12.99 12.99 15.74 15.35 8.26 8.26 11.02 10.23 mm 533 568 787 839 400 420 435 480 250 270 285 310 in. 20.98 22.36 30.98 33.03 15.74 16.53 17.12 18.89 9.84 10.62 11.22 14.20 mm 610 648 838 966 460 465 440 438 310 325 320 410 in. 24.0 25.51 32.99 38.03 18.11 18.30 17.32 17.24 12.20 12.79 12.59 16.14 mm 686 762 889 1029 480 545 505 545 340 430 340 370 in. 27.00 30.00 35.00 40.51 18.89 21.45 19.88 21.45 13.38 16.92 13.38 14.56 mm 762 838 991 1131 540 600 590 650 385 470 410 420 in. 30.00 32.99 39.01 44.52 21.25 23.62 23.22 25.59 15.15 18.50 16.14 16.53 mm 864 914 1092 1220 580 620 700 675 428 510 445 617 in. mm in. 34.01 914 36.56 35.98 991 39.01 42.99 1194 47.00 48.03 13.21 52.00 22.83 715 28.14 24.40 734 28.89 27.55 775 30.51 26.57 790 31.10 16.85 545 21.45 20.07 500 19.68 17.51 510 20.07 24.29 725 28.54 600 24” mm 1067 1143 1397 1549 780 780 840 915 655 600 640 831 in. 42.00 45.00 55.00 61.96 30.70 30.70 33.07 36.02 25.78 23.62 25.19 32.71 WITH GEAR RATINGS: Carbon Steel Class 150-275 p.s.i. @ 100°F-Seat PTFE + Graphite Class 300-720 p.s.i. @ 100°F-Seat PTFE + Graphite Class 600-1440 p.s.i. @ 100°F-Seat PTFE + Graphite Class 900-2160 p.s.i. @ 100°F-Seat Nylon RATINGS: Carbon Steel Class 1500-3600 p.s.i. @ 100°F-Seat Nylon Class 2500-6000 p.s.i. @ 100°F-Seat Nylon CLASS 1500-2500 FULL BORE BSE Class 1500 BSE Class 2500 Center Class 1500 to Top Class 2500 Center to Class 1500 Bottom Class 2500 FULL BORE-TRUNNION MOUNTED SIDE ENTRY BALL VALVES Integral Flanges - End to End According to API 6D Flange dimensions to ANSI B16.5 DN 25 40 50 80 100 150 200 250 300 350 400 IN 1” 11/2” 2” 3” 4” 6” 8” 10” 12” 14” 16” A A B B C C mm 308 185 105 in. 12.12 7.28 4.13 mm 305 384 190 200 110 120 in. 12.00 15.11 7.48 7.87 4.33 4.72 WITH LEVER mm 368 451 205 215 120 130 in. 14.48 17.75 8.07 8.46 4.72 5.11 mm 470 578 210 220 125 135 in. 18.50 22.75 8.26 8.66 4.92 5.31 mm 546 673 245 255 160 170 in. 21.49 26.49 9.64 10.03 6.29 6.69 mm 705 914 335 430 255 265 in. 27.75 36 13.18 16.92 10.03 10.43 mm 832 437 340 - in. 32.75 17.2 13.38 - mm 991 502 381 - in. mm in. mm in. mm in. 39 1131 44.5 1257 49.48 1384 54.5 19.76 533 20.98 626 24.64 725 28.54 15 438 17.24 498 19.6 460 18.11 - WITH GEAR 13 MATERIALS OMB valves are manufactured in a wide range of materials, supplied by the best available steel mills, forged by well experienced forgeries with the most up to date equipment. All the materials can be certified in the chemical composition and the mechanical characteristic. MATERIAL SPECIFICATIONS FOR TRUNNION MOUNTED VALVES Service Part Name Body/Cover Ball Seat Stem Trunnion Seat Insert* Seal Springs Bolting Adaptor Plate Screws Bill of Materials Non sour minus 45°C up to plus 180°C LF2 LF2 LF2 LF2 LF2 Rtfe or nylon or devlon Viton Inconel X750 L7/4 A105 Gr 8.8 Zinc plated BM1 (LF2/LF2) Sour minus 29°C up to plus 180°C A105 (N) A105 (N) A105 (N) A105 (N) A105 (N) Rtfe or nylon or devlon Viton Inconel X750 B7/2H A105 Gr 8.8 Zinc plated BM2 (A105N/A105N) minus 45°C up to plus 180°C LF2 LF2 enp 0.075 LF2 enp 0.075 LF2 enp 0.075 LF2 enp 0.075 Rtfe or nylon or devlon Viton Inconel X750 L7M/4M A105 Gr 8.8 Zinc plated BM3 (LF2/LF2 enp 0.075) minus 29°C up to plus 180°C A105 (N) A105 (N) enp 0.075 A105 (N) enp 0.075 A105 (N) enp 0.075 A105 (N) enp 0.075 Rtfe or nylon or devlon Viton Inconel X750 B7M/2M A105 Gr 8.8 Zinc plated BM4 (A105N/A105N enp 0.075) * Selection of seat insert is limited by the actual service temperature metal to metal seatings are also available MATERIAL SPECIFICATIONS FOR TRUNNION MOUNTED VALVES SERVICE Part Name Body/Cover Ball Seat Stem Trunnion Seat Insert* Seal Springs Bolting Adaptor Plate Screws Bill of Materials High Temperature minus 29°C up to plus 260°C A105 (N) A105 enp 0.075 A105 enp 0.075 17-4PH A105 enp. 0.075 Peek Viton or ptfe + inconel Inconel X750 B7/2H A105 Gr 8.8 zinc plated BM5 (A105/A105 enp 0.075 - 17-4PH) Marine Offshore minus 29°C up to plus 180°C Duplex F51 Duplex F51 Duplex F51 Duplex F51 Duplex F51 Rtfe or nylon or devlon or peek Viton Inconel X750 B8M/8M 316 A4-70 BM6 (F51/F51) * Selection of seat insert is limited by the actual service temperature metal to metal seatings are also available 14 Corrosive minus 180°C up to plus 210°C F316 F316 (or Tungsten) F316 (or Tungsten) 17-4PH F316 Rtfe or nylon or Kel-F Viton Inconel X750 B8/8 st/st 316 A4-70 BM7 (F316/316 enp 0.025 - 17-4PH) TRANSITION PIECES The ball Valves can be furnished with transition pieces of different length to facilitate the installation of valve and piping on site. Always do specify the lengthl of transition pieces. EXTENTION DETAIL FOR AUXILIARY PIPES Often for valves buried or installed underground their operation and the accessibility to their auxiliary connections, need to be brought at ground level. This requires an extention of the stem and all the piping connections. The extention always needs to be specified. 1- Drain extension 4-2 Grease stem seal extension or stem seal control extension 3- Grease seat seal NOTE 1) Grease seat seal only on request 2) Relief valve only on request or if there is a liquid medium Warranty Policy: OMB FLUICON products are warranted against defects in design, materials or workmanship. This warranty is limited to the use of our products as recommended and intended. This warranty applies for one year from start-up, but not exceeding eighteen months after shipment, provided that the valves are stored in a protected environment, and it is limited to the replacement of defective parts only. Any modification performend on OMB FLUICON products by any firm other than those authorized by OMB FLUICON in writing, negates the warranty. 15 TOP ENTRY BALL VALVES RATINGS: Carbon Steel Class 150-275 p.s.i. @ 100°F-Seat PTFE + Graphite Class 300-720 p.s.i. @ 100°F-Seat PTFE + Graphite Class 600-1440 p.s.i. @ 100°F-Seat PTFE + Graphite Class 900-2160 p.s.i. @ 100°F-Seat Nylon Class 1500-3600 p.s.i. @ 100°F-Seat Nylon CLASS 150-300-600-900-1500 FULL BORE BTE Class 150 BTE Class 300 cat. F1-CT-600 BTE Class 600 BTE Class 900 BTE Class 1500 Class 150 Class 300 Center Class 600 to Top Class 900 Class 1500 Class 150 Class 300 Center to Class 600 Bottom Class 900 Class 1500 FULL BORE - TRUNNION MOUNTED - TOP ENTRY BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 DN 50 80 100 150 200 250 300 350 400 450 500 600 IN 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” A A A A A B B B B B C C C C C mm 178 216 292 369 368 140 200 195 200 205 90 120 110 120 120 in. 7.00 8.50 11.49 14.52 14.48 5.51 7.87 7.67 7.87 8.07 3.54 4.72 4.33 4.72 4.72 mm 203 283 356 381 470 190 240 240 240 210 105 130 110 130 125 in. 7.99 11.14 14.01 15.00 18.50 7.48 9.44 9.44 9.44 8.26 4.13 5.11 4.33 5.11 4.92 mm 229 305 432 458 546 280 280 280 280 245 166 150 175 175 160 in. 9.01 12.00 17.00 18.03 21.49 11.02 11.02 11.02 11.02 9.64 6.53 5.90 6.88 6.88 6.29 mm 394 403 559 610 705 295 295 305 350 335 175 175 195 220 255 in. 15.51 15.86 22.00 24.01 27.75 11.61 11.61 12.00 13.77 13.18 6.88 6.88 7.67 8.66 10.03 CLASS 150-300-600-900-1500 FULL BORE BTE Class 150 BTE Class 300 cat. F1-CT-600 BTE Class 600 BTE Class 900 BTE Class 1500 Class 150 Class 300 Center Class 600 to Top Class 900 Class 1500 Class 150 Class 300 Center to Class 600 Bottom Class 900 Class 1500 16 DN 50x40 80x50 IN 2”x11/2” 3”x2” A A A A A B B B B B C C C C C mm 178 216 292 369 368 209 209 209 215 220 70 70 70 80 90 in. 7.00 8.50 11.49 14.52 14.48 8.22 8.22 8.22 8.46 8.66 2.75 2.75 2.75 3.14 3.54 mm 203 283 356 381 470 140 200 195 200 205 90 120 110 120 120 in. 7.99 11.14 14.01 15.00 18.50 5.51 7.87 7.67 7.87 8.07 3.54 4.72 4.33 4.72 4.72 mm 457 502 660 737 832 330 330 400 390 437 210 210 280 260 340 in. 17.99 19.76 25.98 29.01 32.75 12.99 12.99 15.74 15.35 17.2 8.26 8.26 11.02 10.23 13.38 mm 533 568 787 839 991 400 420 435 480 502 250 270 285 310 381 in. 20.98 22.36 30.98 33.03 39 15.74 16.53 17.12 18.89 19.76 9.84 10.62 11.22 14.20 15 mm in. mm in. 610 24.0 686 27.00 648 25.51 762 30.00 838 32.99 889 35.00 966 38.03 1029 40.51 1131 44.5 1257 49.48 460 18.11 480 18.89 465 18.30 545 21.45 440 17.32 505 19.88 R DE21.45 438 U 17.24 N545 533 20.98 626 24.64 310 12.20 340 13.38 325 12.79 430 16.92 320 12.59 340 13.38 410 16.14 370 14.56 438 17.24 498 19.6 mm in. mm in. mm in. mm in. 762 30.00 864 34.01 914 36.56 1067 42.00 838 32.99 914 35.98 991 39.01 1143 45.00 991 39.01 1092 42.99 1194 47.00 1397 55.00 1131 44.52 1220 48.03 13.21 52.00 1549 61.96 1384 54.5 N780T 30.70 540 21.25 580 22.83 715M28.14 E PE 600 23.62 620 24.40 734 28.89 780 30.70 LO E V 590E23.22 700 27.55 775 30.51 840 33.07 D 650 25.59 675 26.57 790 31.10 915 36.02 725 28.54 385 15.15 428 16.85 545 21.45 655 25.78 470 18.50 510 20.07 500 19.68 600 23.62 410 16.14 445 17.51 510 20.07 640 25.19 420 16.53 617 24.29 725 28.54 831 32.71 460 18.11 - REDUCED BORE - TRUNNION MOUNTED - TOP ENTRY BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 100x80 150x100 200x150 250x200 300x250 350x300 400x350 450x400 500x450 600x550 4”x3” mm 229 305 432 458 546 190 240 240 240 210 105 130 110 130 125 in. 9.01 12.00 17.00 18.03 21.49 7.48 9.44 9.44 9.44 8.26 4.13 5.11 4.33 5.11 4.92 6”x4” mm 394 403 559 610 705 280 280 280 280 245 166 150 175 175 160 in. 15.51 15.86 22.00 24.01 27.75 11.02 11.02 11.02 11.02 9.64 6.53 5.90 6.88 6.88 6.29 8”x6” mm 457 502 660 737 832 295 295 305 350 335 175 175 195 220 255 in. 17.99 19.76 25.98 29.01 32.75 11.61 11.61 12.00 13.77 13.18 6.88 6.88 7.67 8.66 10.03 10”x8” 12”x10” 14”x12” 16”x14” 18”x16” 20”x18” 24”x20” mm 533 568 787 839 991 330 330 400 390 437 210 210 280 260 340 in. 20.98 22.36 30.98 33.03 39.01 12.99 12.99 15.74 15.35 17.2 8.26 8.26 11.02 10.23 13.38 mm 610 648 838 966 1131 400 420 435 480 502 250 270 285 310 381 in. 24.0 25.51 32.99 38.03 44.5 15.74 16.53 17.12 18.89 19.76 9.84 10.62 11.22 14.20 15.01 mm in. mm in. mm in. mm in. mm in. 686 27.00 762 30.00 864 34.01 914 36.56 1067 42.00 762 30.00 838 32.99 914 35.98 991 39.01 1143 45.00 889 35.00 991 39.01 1092 42.99 1194 47.00 1397 55.00 1029 40.51 1131 44.52 1220 48.03 13.21 52.00 1549 61.96 1257 49.48 1384 54.5 460 18.11 480 18.89 540 21.25 580 22.84 715 28.14 T 465 18.30 545 21.45 600 23.62 620E24.40 734 28.89 MEN P O L 700 27.55 775 30.51 E23.22 440 17.32 505 19.88E590 D V R21.45 E 438 17.24 545 650 675 26.57 790 31.10 25.59 D UN 533 20.98 626 24.64 310 12.20 340 13.38 385 15.15 428 16.85 545 21.45 325 12.79 430 16.92 470 18.50 510 20.07 500 19.68 320 12.59 340 13.38 410 16.14 445 17.51 510 20.07 410 16.14 370 14.56 420 16.53 617 24.29 725 28.54 438 17.24 498 19.6 - FULL WELDED BALL VALVES RATINGS: Carbon Steel Class 150-275 p.s.i. @ 100°F-Seat PTFE + Graphite Class 300-720 p.s.i. @ 100°F-Seat PTFE + Graphite Class 600-1440 p.s.i. @ 100°F-Seat PTFE + Graphite CLASS 150-300-600 FULL BORE WSE Class 150 WSE Class 300 cat. F1-CT-600 WSE Class 600 Class 150 Center Class 300 to Top Class 600 Class 150 Center to Class 300 Bottom Class 600 FULL BORE - TRUNNION MOUNTED - FULL WELDED BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 DN 50 80 100 150 200 250 300 350 400 450 500 600 IN 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” A A A B B B C C C mm 178 216 292 140 200 195 90 120 110 in. 7.00 8.50 11.49 5.51 7.87 7.67 3.54 4.72 4.33 CLASS 150-300-600 FULL BORE WSE Class 150 WSE Class 300 cat. F1-CT-600 WSE Class 600 Class 150 Center Class 300 to Top Class 600 Class 150 Center to Class 300 Bottom Class 600 mm 203 283 356 190 240 240 105 130 110 in. 7.99 11.14 14.01 7.48 9.44 9.44 4.13 5.11 4.33 mm 229 305 432 280 280 280 166 150 175 in. 9.01 12.00 17.00 11.02 11.02 11.02 6.53 5.90 6.88 mm 394 403 559 295 295 305 175 175 195 in. 15.51 15.86 22.00 11.61 11.61 12.00 6.88 6.88 7.67 mm 457 502 660 330 330 400 210 210 280 in. 17.99 19.76 25.98 12.99 12.99 15.74 8.26 8.26 11.02 mm 533 568 787 400 420 435 250 270 285 in. 20.98 22.36 30.98 15.74 16.53 17.12 9.84 10.62 11.22 mm 610 648 838 460 465 440 310 325 320 in. mm in. mm in. mm in. mm in. mm in. 24.0 686 27.00 762 30.00 864 34.01 914 36.56 1067 42.00 25.51 762 30.00 838 32.99 914 35.98 991 39.01 1143 45.00 32.99 889 35.00 991 39.01 1092 42.99 1194 47.00 1397 55.00 EN780T30.70 715M 18.11 480 18.89 540 21.25 580 22.83 E 28.14 OP 18.30 545 21.45 600 23.62 VE620L 24.40 734 28.89 780 30.70 E D 17.32 505 E R 590 23.22 700 27.55 775 30.51 840 33.07 D 19.88 12.20 13.38 385 15.15 428 16.85 545 21.45 655 25.78 UN340 12.79 430 16.92 470 18.50 510 20.07 500 19.68 600 23.62 12.59 340 13.38 410 16.14 445 17.51 510 20.07 640 25.19 REDUCED BORE - TRUNNION MOUNTED - FULL WELDED BALL VALVES Integral flanges - End to End According to API 6D Flange Dimensions to ANSI B16.5 DN 50x40 80x50 IN 2”x11/2” 3”x2” A A A B B B C C C mm 178 216 292 160 175 190 70 80 90 in. 7.00 8.50 11.49 6.29 6.88 7.48 2.75 3.14 3.54 mm 203 283 356 140 200 195 90 120 110 in. 7.99 11.14 14.01 5.51 7.87 7.67 3.54 4.72 4.33 100x80 150x100 200x150 250x200 300x250 350x300 400x350 450x400 500x450 600x550 4”x3” mm 229 305 432 190 240 240 105 130 110 in. 9.01 12.00 17.00 7.48 9.44 9.44 4.13 5.11 4.33 6”x4” mm 394 403 559 280 280 280 166 150 175 in. 15.51 15.86 22.00 11.02 11.02 11.02 6.53 5.90 6.88 8”x6” mm 457 502 660 295 295 305 175 175 195 in. 17.99 19.76 25.98 11.61 11.61 12.00 6.88 6.88 7.67 10”x8” 12”x10” 14”x12” 16”x14” 18”x16” 20”x18” 24”x20” mm 533 568 787 330 330 400 210 210 280 in. 20.98 22.36 30.98 12.99 12.99 15.74 8.26 8.26 11.02 mm 610 648 838 400 420 435 250 270 285 in. 24.0 25.51 32.99 15.74 16.53 17.12 9.84 10.62 11.22 mm in. mm in. mm in. mm in. mm in. 686 27.00 762 30.00 864 34.01 914 36.56 1067 42.00 762 30.00 838 32.99 914 35.98 991 39.01 1143 45.00 T55.00 889 35.00 991 39.01 1092 42.99 1194 47.00E1397 M N PE22.83 460 18.11 480 18.89 540 21.25 715 28.14 580 O L E DE600V 23.62 620 24.40 734 28.89 465 18.30 545 R E 21.45 D N 440 U 17.32 505 19.88 590 23.22 700 27.55 775 30.51 310 12.20 340 13.38 385 15.15 428 16.85 545 21.45 325 12.79 430 16.92 470 18.50 510 20.07 500 19.68 320 12.59 340 13.38 410 16.14 445 17.51 510 20.07 17 MATERIALS OMB valves are manufactured in a wide range of materials, supplied by the best available steel mills, forged by well experienced forgeries with the most up to date equipment. All the materials can be certified in the chemical composition and the mechanical characteristic. MATERIAL SPECIFICATIONS FOR TRUNNION MOUNTED VALVES Service Part Name Body/Cover Ball Seat Stem Trunnion Seat Insert* Seal Springs Bolting Adaptor Plate Screws Bill of Materials Non sour minus 45°C up to plus 180°C LF2 LF2 LF2 LF2 LF2 Rtfe or nylon or devlon Viton Inconel X750 L7/4 A105 Gr 8.8 Zinc plated BM1 (LF2/LF2) Sour minus 29°C up to plus 180°C A105 (N) A105 (N) A105 (N) A105 (N) A105 (N) Rtfe or nylon or devlon Viton Inconel X750 B7/2H A105 Gr 8.8 Zinc plated BM2 (A105N/A105N) minus 45°C up to plus 180°C LF2 LF2 enp 0.075 LF2 enp 0.075 LF2 enp 0.075 LF2 enp 0.075 Rtfe or nylon or devlon Viton Inconel X750 L7M/4M A105 Gr 8.8 Zinc plated BM3 (LF2/LF2 enp 0.075) minus 29°C up to plus 180°C A105 (N) A105 (N) enp 0.075 A105 (N) enp 0.075 A105 (N) enp 0.075 A105 (N) enp 0.075 Rtfe or nylon or devlon Viton Inconel X750 B7M/2M A105 Gr 8.8 Zinc plated BM4 (A105N/A105N enp 0.075) * Selection of seat insert is limited by the actual service temperature metal to metal seatings are also available MATERIAL SPECIFICATIONS FOR TRUNNION MOUNTED VALVES SERVICE Part Name Body/Cover Ball Seat Stem Trunnion Seat Insert* Seal Springs Bolting Adaptor Plate Screws Bill of Materials High Temperature minus 29°C up to plus 260°C A105 (N) A105 enp 0.075 A105 enp 0.075 17-4PH A105 enp. 0.075 Peek Viton or ptfe + inconel Inconel X750 B7/2H A105 Gr 8.8 zinc plated BM5 (A105/A105 enp 0.075 - 17-4PH) Marine Offshore minus 29°C up to plus 180°C Duplex F51 Duplex F51 Duplex F51 Duplex F51 Duplex F51 Rtfe or nylon or devlon or peek Viton Inconel X750 B8M/8M 316 A4-70 BM6 (F51/F51) * Selection of seat insert is limited by the actual service temperature metal to metal seatings are also available 18 13 Corrosive minus 180°C up to plus 210°C F316 F316 (or Tungsten) F316 (or Tungsten) 17-4PH F316 Rtfe or nylon or Kel-F Viton Inconel X750 B8/8 st/st 316 A4-70 BM7 (F316/316 enp 0.025 - 17-4PH)