Optare - Grayson Thermal Systems

OPTARE
PARTS CATALOGUE 2015/2016
www.graysonts.com
CONTENTS
COMPANY INFORMATION
BACKGROUND
4
LOCATIONS
4
UK DISTRIBUTORS
5
COOLING PACKS
7
DRAWINGS
8
23
APPLICATION GUIDE
24
DRAWINGS
25
INTERCOOLERS
30
APPLICATION GUIDE
31
DRAWINGS
32
OIL COOLERS
37
APPLICATION GUIDE
38
DRAWINGS
39
FLY SCREENS
43
APPLICATION GUIDE
44
DRAWINGS
45
FANS
46
APPLICATION GUIDE
47
DRAWINGS
48
FAN COWLS
50
APPLICATION GUIDE
51
DRAWINGS
52
FRAMES
56
APPLICATION GUIDE
57
DRAWINGS
58
FUEL TANKS
Grayson Thermal Systems reserves the right to change the content of this catalogue at any time
without notice.
6
APPLICATION GUIDE
RADIATORS
The information contained within this manual is up to date at the time of publication. Whilst great
care has been taken in compiling the information, Grayson Thermal Systems cannot assume
liability for losses of any nature arising from any errors and/or omissions.
4
65
APPLICATION GUIDE
66
DRAWINGS
67
MISCELLANEOUS COMPONENTS
69
NOTES
72
COMPANY INFORMATION
COMPANY INFORMATION
Background
UK and Ireland Distributors
Grayson Thermal Systems design, manufacture, and supply engine cooling, heating, and air
conditioning products to commercial vehicle and specialist vehicle industries worldwide.
We are responsible for the sales, installation and servicing of Thermo King vehicle air
conditioning systems to the bus and coach industry throughout the UK. A proud UK
manufacturer, Grayson works in partnership with our customers to develop innovative ways for
them to improve vehicle performance and reliability.
Formed in 1978, we remain a privately owned, family business. Exceptional staff within the
organisation ensure the core beliefs that have led to our success remain at the heart of our
business operations.
Wharfdale House
257 Wharfdale Road
Tyseley, Birmingham
United Kingdom B11 2DP
Tel:
+44 (0) 121 700 5600
Fax:
+44 (0) 121 700 5601
COPPER BRASS & HVAC
MANUFACTURING PLANT
1 Wharf Road
Tyseley, Birmingham
United Kingdom B11 2DX
Tel:
+44 (0) 121 708 1830
Fax:
+44 (0) 121 765 4896
Unit 44 Elmdon Trading Estate
Bickenhill Lane
Birmingham
United Kingdom B37 7HE
Tel:
+44 (0) 121 781 6660
Fax:
+44 (0) 121 781 6661
980 Hurricane Road
Franklin, Indiana
46131
USA
4
Tel: 0191 4141400
Fax: 0191 4141600
LINCOLNSHIRE RADIATORS
PARTIC MOTOR SPARES LTD
Unit 7 Newark Road Ind Est
Lincoln
Lincolnshire
LN5 8RE
Head Office:
Unit 2 Blezzard Court
Transbrittannia Ind Est
Blaydon
NE21 5NH
Unit 6 Rutherford Centre
Daneshill Industrial Estate
Basingstoke, Hampshire
United Kingdom RG24 8PB
SCOTTISH
DISTRIBUTION CENTRE
Unit 6F Whitestone Place
Whitehall Industrial Estate
Bathgate, West Lothian
United Kingdom EH48 2EW
Tel: 01224 682000
Fax: 01224 693881
TRANSPORT SUPPLIES LTD
Transport Supplies NI Ltd
Dargan Court
Dargan Crescent
Belfast
BT3 9JP
Tel: 0115 976 0977
Fax: 0115 977 1558
Tel: 028 90 781230
Fax 028 90 370131
AUTO RADIATORS
MIESTSAL
Tel: (09) 376 6212
Tel: +30 210 4285696,
+30 210 4285697
+30 210 4185302
+30 210 4185303
Fax: +30 210 4285698
Rest of World Distributors
AUTOKLIMAAT
Head Office:
Barwoutswaarder 5D
3449 HE
Woerden
Netherlands
MOTOBUS
SOUTHERN
DISTRIBUTION CENTRE
DINGBRO LTD
Head Office:
Unit 7-9
Whitemyres Avenue
Mastrick Industrial Estate
Aberdeen
AB16 6HQ
Head Office:
Unit 7E Blenheim Court
Blenheim Park Road
Nottingham
NG6 8YP
Head Office:
12 Nixon Street,
Grey Lynn, Auckland
New Zealand
Tel: 0031 348 434350
or 0031 348 430283
Parts Distribution Network
Unit 9 Rovex Business Park
Tyseley, Birmingham
United Kingdom B11 2AU
Tel: 01656 747500
Fax: 01656 746633
AFTERMARKET SALES &
VEHICLE SERVICING DIVISION
NORTH AMERICAN
MANUFACTURING & DISTRIBUTION CENTRE
MIDLANDS
DISTRIBUTION CENTRE
BUS & TRUCK PARTS
Head Office:
19 Sturmi Way
Village Farm Industrial Estate
Pyle
CF33 6BZ
Tel: 01522 543631
Fax: 01522 540800
Locations
HEAD OFFICE & ALUMINIUM
TECHNOLOGY CENTRE
ALLSPARES LTD
Head Office:
85-350
Bydgoszcz
Nakielska 211A Street
Poland
Head Office:
Aristaiou 25-27 &
Vouliagmenis Av.
11636, Athens, Greece
SCAN PARTS KFT
8000, Székesfehérvár,
Külterület 20344/2 Hrsz
Hungary
Tel: +36-22/500-603
Tel: +48 52 379 80 01
5
COOLING PACK
APPLICATION GUIDE
COOLING PACKS
Model
Year
OE Ref
Part
Number
Description
Drawing
Page
Number Number
Solo
Euro 4
R3400221
R3400221#B
CP-1041-000
Euro 4, Cummins Engine
001
8
Solo
Euro 4
R3400381
CP-1072-000
Euro 4, MAN/Mercedes Engine
002
9
Solo
Euro 5
R3400443
CP-1108-000
Euro 5, MAN/Cummins Engine, RH Side
003
10
Solo
Euro 5
R3400445
CP-2018-000
Euro 5, MAN Engine, LH Side
004
11
Solo
Euro 5
R3400445
CP-2018-200
Identical to CP-2018-000, Supplied
WITHOUT Fan Motor
005
12
Solo SE
R3400438#B
CP-2190-000
Solo SE 110kW
006
13
Solo
R3400665
CP-3002-100
Solo 115kW Mercedes Engine, Aluminium,
Supercedes CP-3002-000
007
14
Solo
E-Drive
CP-3244-100
Solo E-Drive
008
15
Solo
E-Drive
CP-3244-200
Solo E-Drive, Identical to CP-3244-100,
Supplied WITHOUT Electrical Kit
009
16
Solo
E-Drive
CP-3276-000
Solo E-Drive, Fits with Kit GK-3332-000
010
17
Solo
E-Drive
CP-3276-100
Solo E-Drive, Fits with Kits GK-3667-000 &
GK-3667-100
011
18
Solo
E-Drive CNG
CP-3517-000
Solo E-Drive CNG, Fits with Kit GK-3520000
012
19
Solo
R3400135
R3400135
Solo 110kW
013
20
Solo
Cummins ISBe
R3400167
R3400167
Cummins ISBe
014
21
Tempo
Euro 4
28130215
CP-1079-000
Tempo Euro 4 Hybrid
015
22
7
COOLING PACKS
COOLING PACKS
SOLO
SOLO
Drawing No. 001
Part No. CP-1041-000
OE References:
R3400221
R3400221#B
Drawing No. 002
A
B
C
D
Description: Optare Solo Euro 4 Cummins Engine
Comments:
OE References:
R3400381
Part No. CP-1072-000
972mm
899mm
255mm
Ø76mm
A
B
C
D
E
Description: Optare Solo Euro 4 MAN/Mercedes Engine
Comments: Supercedes CP-1040-000
972mm
899mm
560.5mm
Ø89mm
Ø50mm
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
CP-1040-008P
Fan Carrier Assembly
N/A
70
1
CP-1040-008P
Fan Carrier Assembly
N/A
70
2
RP3OP402
27” Fan
065
49
2
RP3OP402
27” Fan
065
49
3
CP-1041-003P
Fan Cowl
067
52
3
CP-1040-007P
Fan Cowl
066
52
4
AC-1049-000
Intercooler
035
33
4
AC-1048-000
Intercooler
034
33
5
CP-1041-001P
Radiator Frame Assembly
079
59
5
CP-1040-001P
Frame Assembly
079
59
6
OH3AA021
Oil Cooler
048
40
6
OH3AA021
Oil Cooler
048
40
7
CP-1040-015
Air Brake Cooler
N/A
70
7
CP-1040-015P
Air Brake Cooler
N/A
70
8
RR-1022-000
Radiator
018
26
8
RR-1022-000
Radiator
018
26
-
RP3OP101P
Mounting Bracket
N/A
71
-
RP3OP101P
Mounting Bracket
N/A
71
-
CP-1040-018
Radiator Mounting Rubber
N/A
71
-
CP-1040-018
Radiator Mounting Rubber
N/A
71
8
9
COOLING PACKS
COOLING PACKS
SOLO
SOLO
Drawing No. 003
OE References:
R3400443
Drawing No. 004
Part No. CP-1108-000
OE References:
R3400445
Part No. CP-2018-000
A 950mm
B 847mm
C 560.5mm
D 62mm
Description: Optare Solo Euro 5 MAN/Cummins Engine RH Side
Comments: Aluminium
Description: Optare Solo Euro 5 MAN Engine LH Side
A 950mm
B 847mm
C 560.5mm
Comments: Aluminium
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
CP-1108-018P
Fan Carrier Assembly
N/A
70
1
CP-1108-018P
Fan Carrier Assembly
N/A
70
2
441-161-26
26” Fan
059
48
2
441-161-26
26” Fan
059
48
3
CP-1108-008P
Fan Cowl
068
52
3
CP-2018-008P
Fan Cowl
069
52
4
CP-1108-001P
Radiator Frame Assembly
083
60
4
CP-2018-001P
Radiator Frame Assembly
085
60
5
RR-1094-000
Radiator
020
26
5
RR-2024-000
Radiator
021
27
6
OH3AA027
Oil Cooler
049
40
6
AC-1083-000
Intercooler
036
33
7
CP-1108-013
Air Brake Cooler
N/A
70
7
CP-1040-015P
Air Brake Cooler
N/A
70
8
AC-1083-000
Intercooler
036
33
8
OH3AA027
Oil Cooler
049
40
-
RP3OP101P
Mounting Bracket
N/A
71
-
RP3OP101P
Mounting Bracket
N/A
71
-
CP-1040-018
Radiator Mounting Rubber
N/A
71
-
CP-1040-018
Radiator Mounting Rubber
N/A
71
-
FT-1011-028
Rubber Pad
N/A
71
-
FT-1011-028
Rubber Pad
N/A
71
-
MNY20227473B
Rubber 6mm
N/A
71
-
MNY20227473B
Rubber 6mm
N/A
71
10
11
COOLING PACKS
COOLING PACKS
SOLO
SOLO
EXPLODED VIEW
NOT AVAILABLE
Drawing No. 005
OE References:
R3400445
Drawing No. 006
Part No. CP-2018-200
OE References:
R3400438#B
Part No. CP-2190-000
Description: Optare Solo Euro 5 MAN Engine LH Side
Description: Optare Solo SE 110kW
A 950mm
B 847mm
C 441.5mm
Comments: Aluminium, Identical to CP-2018-000, Supplied WITHOUT
Fan Motor
A 600mm
B 730mm
C Ø89mm
Comments: Identical to Grayson part number R3400438
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
CP-1108-018P
Fan Carrier Assembly
N/A
70
-
RR3OP005
Radiator
025
28
2
CP-2018-008P
Fan Cowl
069
52
-
IU3OP002
Intercooler
040
34
3
441-161-26
26” Fan
059
48
-
R3400046
Oil Cooler
046
40
4
RR-2024-000
Radiator
021
27
-
RP3OP014
22” Fan
064
49
5
AC-1083-000
Intercooler
036
33
-
RP3OP006P
Fan Cowl
075
54
6
CP-2018-001P
Radiator Frame Assembly
085
60
-
R3400048P
Frame Assembly
097
63
7
OH3AA027
Oil Cooler
049
40
-
RP3OP019P
Spider Arm Complete
N/A
70
8
CP-1040-015P
Air Brake Cooler
N/A
70
-
RP3OP101P
Mounting Bracket
N/A
71
-
RP3OP004P
Mounting Bracket
N/A
71
-
CP-1040-018
Radiator Mounting Rubber
N/A
71
-
FT-1011-028
Rubber Pad
N/A
71
-
MNY20227473B
Rubber 6mm
N/A
71
12
13
COOLING PACKS
COOLING PACKS
SOLO
SOLO
Drawing No. 007
OE References:
R3400665
Drawing No. 008
Part No. CP-3002-100
OE References:
A
B
C
D
E
F
G
Part No. CP-3244-100
A
B
C
D
Description: Optare Solo 115kW Mercedes Engine
Comments: Aluminium
730mm
600mm
497mm
Ø51mm
Description: Optare Solo E-Drive
Comments:
Supercedes: CP-3002-000
688mm
918mm
442.5mm
353mm
Ø51mm
Ø51mm
Ø76mm
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
RP3OP019P
Spider Arm Complete
N/A
70
1
RR-3365-000
Radiator
023
27
2
RP3OP014
22” Fan
064
49
2
AC-3379-000
Intercooler
038
34
3
CP-3002-008P
Fan Cowl
070
53
3
AC-3286-001P
Air Brake Cooler
N/A
70
4
CP-3002-103P
Left Hand Side Frame
089
61
4
MP-1020-059
Electric Fan
062
48
5
RR-3003-000
Radiator
022
27
5
CP-3244-009P
Fan Cowl
071
53
6
AC-3004-000
Intercooler
037
33
6
CP-3244-104P
Frame Assembly
091
62
7
OC-3193-000
Oil Cooler
047
40
8
CP-3002-002P
Top Frame
087
61
9
CP-3002-107P
Right Hand Side Frame
090
61
10
CP-3002-004P
Bottom Frame
088
61
14
15
COOLING PACKS
COOLING PACKS
SOLO
SOLO
Drawing No. 009
OE References:
A
B
C
D
E
F
G
Part No. CP-3244-200
Description: Optare Solo E-Drive
Comments: Identical to CP-3244-100, Supplied WITHOUT Electrical
Kit
686mm
916mm
433.5mm
800.5mm
Ø50mm
Ø51mm
Ø76mm
Drawing No. 010
OE References:
A
B
C
D
E
F
Part No. CP-3276-000
Description: Optare Solo E-Drive
Comments:
Fits with Kit: GK-3332-000
974.6mm
902.2mm
382mm
Ø50mm
Ø89mm
Ø89mm
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
RR-3365-000
Radiator
023
27
1
RR-1022-100
Radiator
019
26
2
AC-3379-000
Intercooler
038
34
2
AC-1048-000
Intercooler
034
33
3
AC-3286-001P
Air Brake Cooler
N/A
70
3
CP-1040-015P
Air Brake Cooler
N/A
70
4
MP-1020-059
Electric Fan
062
48
4
CP-3276-024
Mesh Assembly
N/A
70
5
CP-3244-201P
Fan Cowl
072
53
5
MP-1020-021
Electric Fan
061
48
6
CP-3244-104P
Frame Assembly
091
62
6
CP-3276-010P
Fan Cowl
073
53
7
CP-3276-005P
Frame Assembly
092
62
16
17
COOLING PACKS
COOLING PACKS
SOLO
SOLO
Drawing No. 011
OE References:
A
B
C
D
E
F
Part No. CP-3276-100
Description: Optare Solo E-Drive
Comments:
974.6mm
902.2mm
382mm
Ø50mm
Ø89mm
Ø89mm
Drawing No. 012
OE References:
Part No. CP-3517-000
Description: Optare Solo E-Drive CNG
A 905mm D 1050mm
B 765.5mm E Ø60mm
C 425mm F Ø76mm
Comments:
Fits with Kit: GK-3520-000
Fits with Kits: GK-3667-000, GK-3667-100
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
RR-1022-100
Radiator
019
26
1
RR-3519-000
Radiator
024
27
2
AC-1048-000
Intercooler
034
33
2
AC-3518-000
Intercooler
039
34
3
MP-1020-021
Electric Fan
061
48
3
MP-1020-059
Electric Fan
062
48
4
CP-3276-010P
Fan Cowl
073
53
4
CP-3517-014 / CP-3517-014P
Fly Screen
057-058
45
5
CP-3276-005P
Radiator Frame Assembly
092
62
5
CP-3517-010P
Fan Cowl
074
54
6
CP-3517-001P
Left Hand Side Frame
093
62
7
CP-3517-004P
Right Hand Side Frame
096
63
8
CP-3517-002P
Top Frame
094
62
9
CP-3517-003P
Bottom Frame
095
63
18
19
COOLING PACKS
COOLING PACKS
SOLO
SOLO
EXPLODED VIEW
NOT AVAILABLE
Drawing No. 013
OE References:
R3400135
EXPLODED VIEW
NOT AVAILABLE
Drawing No. 014
Part No. R3400135
OE References:
R3400167
Part No. R3400167
Description: Optare Solo 110kW
A 600mm
B 730mm
C Ø89mm
Comments:
Description: Optare Solo Cummins ISBe
A 950mm
B 908mm
C 519mm
Comments:
Item
Number
Part Number
Description
Drawing
Number
Page
Number
Item
Number
Part Number
Description
Drawing
Number
Page
Number
-
R3400049
Radiator - PLEASE CALL
N/A
N/A
-
RR3OP121
Radiator
026
28
-
IU3OP002
Intercooler
040
34
-
IU3OP120
Intercooler
042
35
-
R3400046
Oil Cooler
046
40
-
OH3AA021
Oil Cooler
048
40
-
RP3OP006P
Fan Cowl
075
54
-
OH3OP001
Air Cooler
N/A
70
-
RP3OP014
22” Fan
064
49
-
RP3OP123P
Fan Cowl
076
54
-
R3400048P
Frame
097
63
-
RP3DN401
28” Fan
063
49
-
RP3OP019P
Spider Arm
N/A
70
-
RP3OP121P
Bottom Rail
098
63
-
RP3OP122P
Frame Assembly
099
64
-
RP3DN816P
Spider Arm
N/A
70
20
21
COOLING PACKS
TEMPO
RADIATORS
Drawing No. 015
OE References:
28130215
Part No. CP-1079-000
Description: Optare Tempo Euro 4 Hybrid
A 840mm
B 1000mm
C 495mm
Comments: Aluminium
Item
Number
Part Number
Description
Drawing
Number
Page
Number
1
CP-1043-018P
Air Cooler
N/A
70
2
CP-1043-025P
Radiator Frame Assembly
101
64
3
OC-1008-000
Oil Cooler
055
42
4
RR-1024-000
Radiator
029
29
5
AC-1055-000
Intercooler
044
36
6
CP-1043-007P
Bottom Rail
100
64
7
CP-1043-012P
Fan Cowl
077
55
8
441-161-27
27” Fan
060
48
9
CP-1043-008P
Fan Carrier Assembly
N/A
70
22
RADIATOR
APPLICATION GUIDE
RADIATORS
EXCEL
Part
Number
Comments
Excel
Euro 2
GK-2582-100
Aluminium Radiator Kit
Replaces RR3OP020/1
016
25
Excel
Euro 2
RR3OP003
Copper Brass - Recon Only
017
25
RR-1022-000
Aluminium
MAN/ Mercedes/ Cummins Engine
018
26
RR-1022-100
Radiator Insert
019
26
RR-1094-000
Aluminium
MAN/ Cummins Engine
020
26
RR-2024-000
Aluminium
MAN Engine
021
27
RR-3003-000
Aluminium, 115kW
Mercedes Engine
022
27
Model
Solo
Euro 4
Year
OE Ref
R3400332
Solo
Solo
Euro 5
R3400590
Solo
Euro 5
Solo
Euro 5
R3400742#B
Drawing Page
Number Number
NO IMAGE AVAILABLE
A 710mm C 80mm
B 816mm D Ø51mm
Drawing No. 016
Solo
Euro 5
RR-3365-000
Aluminium, E-drive
023
27
Solo
CNG
RR-3519-000
Aluminium, E-drive
024
27
Solo
Euro 2/3
R3400049
RR3OP005
Copper Brass
Mercedes Engine, Single Deck
025
28
Solo
Euro 3
R3400203
RR3OP121
Cummins Engine
026
28
Versa
Euro 5
32130032
RR-1077-100
Aluminium, Versa Hybrid
027
28
Tempo
Euro 3
28130102
RR-1009-000
Chassis 20 onwards
028
29
Tempo
Euro 4
28120123
RR-1024-000
Aluminium
029
29
Tempo
Euro 5
RR-2404-000
Aluminium
030
29
Tempo
Euro 3
RR3OP400
Radiator Insert
031
29
24
Recon Only
OE References:
A
B
Drawing No. 017
XXX
XXX
C
D
XXX
XXX
OE References:
Part No. GK-2582-100
Part No. RR3OP003
Description: Radiator Kit Optare Excel Euro 2 Mercedes Engine, Single
Deck
Description: Radiator Optare Excel Euro 2
Comments: Aluminium
Comments: Copper Brass
Superceded: RR3OP020/1
25
RADIATORS
RADIATORS
SOLO
SOLO
A 462mm C 142mm
B 826mm D Ø50mm
Drawing No. 018
Part No. RR-1022-000
OE References:
R3400332
A 462mm C 142mm
B 817mm D Ø50mm
Drawing No. 019
OE References:
A 560mm C 112mm
B 713mm D Ø51mm
A 532mm C 142mm
B 821mm D Ø50mm
Drawing No. 021
OE References:
Drawing No. 022
OE References:
R3400742#B
Part No. RR-1022-100
Part No. RR-2024-000
Part No. RR-3003-000
Description: Radiator Insert Optare Solo Euro 4 MAN/Mercedes/
Cummins Engine
Description: Radiator Insert Optare Solo
Description: Radiator Insert Optare Solo Euro 5 MAN Engine
Description: Radiator Optare Solo 115kW
Comments: Aluminium
Comments: Aluminium
Comments: Aluminium
Comments: Aluminium
Fits with: AC-1048-000 and AC-1049-000
Complete Cooling Packs: CP-3276-000, CP-3276-100
Complete Cooling Packs: CP-2018-200
Complete Cooling Packs: CP-3002-000, CP-3002-100
A 532mm C 142mm
B 821mm D Ø50mm
Drawing No. 020
OE References:
R3400590
A 436mm C 313.5mm
B 884mm D Ø60mm
A 380mm C 196mm
B 833mm D Ø50mm
Drawing No. 023
OE References:
Drawing No. 024
OE References:
Part No. RR-3365-000
Part No. RR-3519-000
Description: Radiator Insert Optare Solo Euro 5 MAN/Cummins
Engine
Description: Radiator Optare Solo Euro 5 E-drive
Description: Radiator Optare Solo E-drive
Comments: Aluminium
Comments: Aluminium
Comments: Aluminium
Complete Cooling Packs: CP-1108-000, CP-2908-000
Complete Cooling Packs: CP-3244-100, CP-3244-200
Complete Cooling Packs: CP-3517-000
Part No. RR-1094-000
26
27
RADIATORS
RADIATORS
SOLO - VERSA
TEMPO
A 550mm C
B 698mm D
Drawing No. 025
Part No. RR3OP005
Ø50.8mm
OE References:
R3400049
Drawing No. 026
Part No. RR3OP121
OE References:
R3400203
A 920mm C 135mm
B 406mm D
Ø57
A 435mm C 140mm
B 824mm D Ø50.8mm
A 580mm C 108mm
B 838mm D Ø50.8mm
83mm
Drawing No. 028
Part No. RR-1009-000
OE References:
28130102
Drawing No. 029
Part No. RR-1024-000
OE References:
28120123
Description: Radiator Insert Optare Solo Mercedes Engine, Single
Deck (Service Exchange)
Description: Radiator Insert Optare Solo Euro 3 Cummins Engine
Description: Radiator Insert Optare Tempo Euro 3
Description: Radiator Insert Optare Tempo Euro 4
Comments: Copper Brass
Comments:
Comments:
Comments: Aluminium
Complete Cooling Packs: CP-2190-000
Complete Cooling Packs: R3400167
Complete Cooling Packs: 28130002
Complete Cooling Packs: CP-1079-000
A 360mm
B 745mm
Drawing No. 027
Part No. RR-1077-100
C 260mm
D 182mm
OE References:
32130032
A 462.5mm C Ø57mm
B 914mm D 182mm
Drawing No. 030
OE References:
A 500mm C 140mm
B 824mm D Ø50.8mm
Drawing No. 031
OE References:
Part No. RR-2404-000
Part No. RR3OP400
Description: Radiator Assembly Optare Versa Hybrid
Description: Radiator Assembly Optare Tempo Euro 5
Description: Radiator Insert Optare Tempo Euro 3
Comments: Aluminium
Comments: Aluminium.
Comments:
Supercedes: RR-1077-000
Complete Cooling Packs: CP-2403-000
28
29
INTERCOOLER
APPLICATION GUIDE
INTERCOOLERS
OE Ref
Part
Number
Comments
24130040
IU3OP001
Aluminium, Cummins Engine
032
32
Excel
IU3OP020/1
Aluminium, Mercedes Engine, Single
Deck, located offside rear
033
32
Solo/Versa
Euro 4
AC-1048-000
Aluminium, MAN/ Mercedes Engine,
Single Deck
034
33
Solo/Versa
Euro 4
AC-1049-000
Aluminium, Cummins Engine, Single Deck
035
33
Solo
Euro 5
AC-1083-000
Aluminium, MAN/ Cummins Engine
036
33
Solo
Euro 5
AC-3004-000
Aluminium, 115kW
037
33
Solo
Euro 5
AC-3379-000
Aluminium, E-drive
038
34
Solo
Euro 5
AC-3518-000
Aluminium, E-drive
039
34
Solo
Euro 3
IU3OP002
Aluminium, 110kW
040
34
IU3OP005
Aluminium, Euro 2/3 SE
Euro 4 Single Deck Mini Bus
041
34
Solo
Euro 3
IU3OP120
Aluminium, Cummins Engine, Single Deck
042
35
Tempo
Euro 4
AC-1043-000
Aluminium
043
36
AC-1055-000
Aluminium
044
36
Model
Excel
Solo
Euro 2/3 SE, Euro 4
Tempo
Euro 4
Year
R3400047
28130124
Drawing Page
Number Number
31
INTERCOOLERS
INTERCOOLERS
EXCEL
SOLO - VERSA
Recon Only
A 655mm C
B 618mm
Drawing No. 032
A 605mm C 95mm
B 812mm D Ø68mm
75mm
OE References:
24130040
Drawing No. 033
OE References:
A 891mm C 142mm
B 463mm D Ø76mm
A 590mm C 153mm
B 467mm D Ø89mm
Drawing No. 034
OE References:
Drawing No. 035
OE References:
Part No. IU3OP020/1
Part No. AC-1048-000
Part No. AC-1049-000
Description: Optare Excel Intercooler Cummins Engine (Drawing
shows core dimensions only)
Description: Optare Excel Single Deck Mercedes Engine
Description: Optare Solo / Versa Intercooler Euro 4 MAN / Mercedes
Engine Single Deck
Description: Optare Solo / Versa Intercooler Euro 4 Cummins Engine
Single Deck
Comments: Aluminium, Recon Only
Comments: Aluminium, located offside rear.
Comments: Aluminium
Comments: Aluminium
Service Exchange Unit
Fits with: RR-1022-000
Fits with: RR-1022-000
Part No. IU3OP001
Fits with: RR3OP003 (Recon Only)
Fits with: GK-2582-100
A 580mm
B 681mm
A 799mm C 142mm
B 365mm D Ø89mm
Drawing No. 036
32
OE References:
Drawing No. 037
C Ø88mm
OE References:
Part No. AC-1083-000
Part No. AC-3004-000
Description: Optare Solo Intercooler Euro 5 MAN / Cummins Engine
Description: Optare Solo Intercooler 115kW
Comments: Aluminium
Comments: Aluminium
Complete Cooling Pack: CP-1108-000, CP-2018-000, CP-2018-200,
CP-2018-300, CP-2908-00, CP-2909-000, CP-3548-000
Complete Cooling Packs: CP-3002-000, CP-3002-100
33
INTERCOOLERS
INTERCOOLERS
SOLO
SOLO
A 228mm C 177mm
B 853mm D Ø76mm
Drawing No. 038
OE References:
A 233mm C 277mm
B 820mm D Ø76mm
Drawing No. 039
OE References:
A 895mm C 86mm
B 329mm D Ø76mm
Drawing No. 042
OE References:
Part No. AC-3379-000
Part No. AC-3518-000
Part No. IU3OP120
Description: Optare Solo Intercooler E-Drive
Description: Optare Solo Intercooler E-Drive
Description: Optare Solo Intercooler Euro 3 Cummins Engine, Single
Deck
Comments: Aluminium
Comments: Aluminium
Comments: Aluminium
Complete Cooling Pack: CP-3244-100, CP-3244-200
Complete Cooling Pack: CP-3517-000
Complete Cooling Pack: R3400167
A 697.5mm C 80mm
B Ø91mm D 756mm
Drawing No. 040
OE References:
A 580mm
B 685mm
Drawing No. 041
OE References:
R3400047
Part No. IU3OP002
Part No. IU3OP005
Description: Optare Solo Intercooler 110kW
Description: Optare Solo Intercooler Euro 2/3 SE
Euro 4, Single Deck Mini Bus
Comments: Aluminium
Comments: Aluminium
Complete Cooling Pack: CP-1037-000, CP-2190-000, CP-5018-000,
R3400135, R3400183
Fits with: RR3OP005
34
35
INTERCOOLERS
TEMPO
OIL COOLERS
A 983mm C 135mm
B 393mm D Ø89mm
A 822mm C 113mm
B 364mm D Ø92mm
Drawing No. 043
OE References:
Drawing No. 044
OE References:
28130124
Part No. AC-1043-000
Part No. AC-1055-000
Description: Optare Tempo Intercooler
Description: Optare Tempo Intercooler Euro 4
Comments: Aluminium
Comments: Aluminium
Complete Cooling Pack: CP-1079-000
36
OIL COOLERS
OIL COOLER
APPLICATION GUIDE
Model
Year OE Ref
EXCEL
Part
Number
Comments
Drawing Page
Number Number
Excel
Euro 2
81325606070
OC-1060-000
Hydraulic Oil Cooler, MAN Engine
045
39
Solo
R3400046
OC-1006-000
Hydraulic Oil Cooler
046
40
Solo
R3400744#B
OC-3193-000
Hydraulic Oil Cooler
047
40
Solo
Euro 3/4
R3400344
24130045
OH3AA021
Aluminium
048
40
Solo
Euro 5
R3400592
OH3AA027
Aluminium, MAN/Cummins Engine
049
40
R3400218
659616
OT2DN001
Shell and Tube Cooler, Cummins/MAN
Engine
050
41
Solo, Euro 3/4
Versa, Euro 4
R3400141
OT3AA110
Mercedes Engine
051
41
Solo
Euro 3
R3400208
OT3AA210
Shell and Tube, Cummins Engine
052
41
Solo/Versa
Euro 5
32130004
OT3AA401
Oil Cooler
053
41
Tempo
Euro 3
28130093
OH3AA020
Aluminium Hydraulic Oil Cooler
054
42
Tempo
Euro 4
28130125#B
OC-1008-000
Aluminium Hydraulic Oil Cooler
055
42
OC-2410-000
Aluminium Hydraulic Oil Cooler
056
42
Solo/Versa
Euro 4
Tempo
Euro 5
38
2006>
2008>
A 591mm C 86mm
B 551mm D 57.5mm
Drawing No. 045
Part No. OC-1060-000
OE References:
8132 5606 070
Description: Optare Excel Hydraulic Oil Cooler Euro 2 MAN Engine
Comments: Aluminium Hydraulic Oil Cooler
39
OIL COOLERS
OIL COOLERS
SOLO - VERSA
SOLO - VERSA
A
B
C
D
E
Drawing No. 046
600mm
Ø22mm
Ø19mm
95mm
A 500mm D Ø22mm
B 300mm E Ø19mm
C 400mm F 210mm
OE References:
R3400046
Drawing No. 047
OE References:
R3400744#B
A 367mm C Ø45mm
B 164mm D 148mm
A 164mm C 148mm
B 395mm D Ø57mm
155mm
Drawing No. 050
OE References:
R3400218
659616
Drawing No. 051
OE References:
R3400141
Part No. OC-1006-000
Part No. OC-3193-000
Part No. OT2DN001
Description: Oil Cooler Hydraulic Optare Solo
Description: Hydraulic Oil Cooler Optare Solo
Description: Oil Cooler Optare Solo/Versa Euro 4 Cummins/MAN
Engine
Description: Oil Cooler Optare Solo Euro 3 / 4 Mercedes Engine
Optare Versa Euro 4 Mercedes Engine
Comments:
Comments:
Comments: Shell & Tube Oil Cooler
Solo 2006>
Versa 2008>
Also Fits: ADL E200 4/6 Cylinder, 2006 onwards
Comments: Shell & Tube Oil Cooler
Complete Cooling Packs: CP-3002-100
A 158mm C
B 756mm
Drawing No. 048
Part No. OH3AA021
A 144mm
B 756mm
71mm
OE References:
R3400344
24130045
Drawing No. 049
Part No. OH3AA027
C
A 587mm C Ø64mm
B Ø57mm D 148mm
A 357mm C Ø45mm
B 148mm D 164mm
71mm
OE References:
R3400592
Part No. OT3AA110
Drawing No. 052
Part No. OT3AA210
OE References:
R3400208
Drawing No. 053
Part No. OT3AA401
OE References:
32130004
Description: Oil Cooler Optare Solo Euro 3/4
Description: Oil Cooler Optare Solo Euro 5 MAN / Cummins Engine
Description: Oil Cooler Optare Solo Euro 3 Cummins Engine
Description: Oil Cooler Optare Solo/Versa Euro 5
Comments: Aluminium
Complete Cooling Packs: 24130001, 24130063, CP-1040-000, CP
1041-000, CP-1072-000, CP-1072-100, CP-1073-000, CP-2380-000,
R3400167
Supercedes: OH3AA001
Comments: Aluminium
Comments: Shell & Tube Oil Cooler
Comments: Shell & Tube Oil Cooler
40
41
OIL COOLERS
TEMPO
FLY SCREENS
A 781mm C
B 118mm D
A 726mm C
3/4”
B 161mm D 124mm
Drawing No. 054
Part No. OH3AA020
OE References:
28130093
Drawing No. 055
Part No. OC-1008-000
OE References:
28130125#B
Description: Oil Cooler Optare Tempo Euro 3
Description:Oil Cooler Optare Tempo Euro 4
Comments: Hydraulic Oil Cooler
Comments: Aluminium Hydraulic Oil Cooler
Complete Cooling Packs: 28130002
Complete Cooling Packs: CP-1079-000
A 910mm C
B 167mm D
Drawing No. 056
OE References:
Part No. OC-2410-000
Description: Oil Cooler Optare Tempo Euro 5
Comments: Aluminium Hydraulic Oil Cooler
Complete Cooling Packs: CP-2403-000
42
76mm
3/4”
76mm
3/4”
FLY SCREEN
APPLICATION GUIDE
FLY SCREENS
SOLO
Part
Number
Description
Solo E-Drive CNG
CP-3517-014
Solo E-Drive CNG, Stainless Steel, Natural
Finish
057
45
Solo E-Drive CNG
CP-3517-014P
Solo E-Drive CNG, Stainless Steel, Powder
Coat Black Finish
058
45
Model
Year OE Ref
Drawing Page
Number Number
A 685mm
B 887mm
Drawing No. 057
44
OE References:
A 685mm
B 887mm
Drawing No. 058
OE References:
Part No. CP-3517-014
Part No. CP-3517-014P
Description: Fly Screen Optare Solo E-Drive CNG
Description: Fly Screen Optare Solo E-Drive CNG
Comments: Stainless Steel, Natural Finish
Comments: Stainless Steel, Powder Coat Black
Complete Cooling Packs: CP-3517-000
Complete Cooling Packs: CP-3517-000
45
FAN
APPLICATION GUIDE
FANS
Model
Year OE Ref
Part
Number
Description
Drawing Page
Number Number
441-161-26
26” ACS rear dished, 1.61” pilot
059
48
441-161-27
27” rear dished, 1.61” pilot
060
48
MP-1020-021
Electric Fan Low Speed
061
48
MP-1020-059
Electric Fan High Pressure, 500Hz Axial
Fan
062
48
RP3DN401
28” ACS
063
49
RP3OP014
22” Fan
064
49
RP3OP402
27” Fan, 5” pilot
065
49
47
FANS
FANS
NO IMAGE AVAILABLE
A 76mm C 255mm
B 660mm D 41mm
Drawing No. 059
OE References:
A 90mm C 255mm
B 686mm D 41mm
Drawing No. 060
OE References:
Diameter
Pilot
Bolt Circle
152mm
127mm Projected Width 84.84mm
711mm
OE References:
Drawing No. 063
NO IMAGE AVAILABLE
Diameter
Pilot
Bolt Circle
152mm
127mm Projected Width 84.84mm
559mm
Drawing No. 064
OE References:
Part No. 441-161-26
Part No. 441-161-27
Part No. RP3DN401
Part No. RP3OP014
Description: 26” ACS rear dished, 1.61” pilot
Description: 27” rear dished, 1.61” pilot
Description: 28” ACS
Description: 22” Fan
Comments:
Comments:
Comments:
Comments:
Complete Cooling Packs: CP-1108-000, CP-2018-000, CP-2018-200
Complete Cooling Packs: CP-1079-000
Complete Cooling Packs: R3400167
Complete Cooling Packs: CP-2190-000, CP-3002-100, R3400135
NO IMAGE AVAILABLE
A 83mm C 150mm
B 332mm
A 79mm C 135mm
B 332mm
Drawing No. 061
OE References:
Drawing No. 062
OE References:
Diameter
Pilot
Bolt Circle
152mm
127mm Projected Width 84.84mm
686mm
Drawing No. 065
OE References:
Part No. MP-1020-021
Part No. MP-1020-059
Part No. RP3OP402
Description: Electric Fan Low Speed
Description: Electric Fan High Pressure
Description: 27” Fan, 5” pilot
Comments:
Comments: 500Hz Axial Fan
Comments:
Complete Cooling Packs: CP-3276-000, CP-3276-100
Complete Cooling Packs: CP-3244-100, CP-3244-200, CP-3517-000
Complete Cooling Packs: CP-1040-000, CP-1041-000, CP-1072-000
48
49
FAN COWL
APPLICATION GUIDE
FAN COWLS
Model
Year OE Ref
Part
Number
Description
Drawing Page
Number Number
Solo
Euro 4
R3400337
CP-1040-007P
Solo Euro 4, MAN/Mercedes Engine, Mild
Steel
066
52
Solo
Euro 4
R3400382
CP-1041-003P
Solo Euro 4, Cummins Engine, Mild Steel
067
52
Solo
Euro 5
R3400596
CP-1108-008P
Solo Euro 5, MAN Engine, RH Side, Mild
Steel
068
52
Solo
Euro 5
CP-2018-008P
Solo Euro 5, MAN Engine, LH Side, Mild
Steel
069
52
Solo
CP-3002-008P
Solo 115kW, Mild Steel
070
53
Solo
E-Drive
CP-3244-009P
Solo E-Drive, Mild Steel
071
53
Solo
E-Drive
CP-3244-201P
Solo E-Drive, Mild Steel
072
53
Solo
E-Drive
CP-3276-010P
Solo E-Drive, Mild Steel
073
53
Solo E-Drive CNG
CP-3517-010P
Solo E-Drive CNG, Mild Steel
074
54
Solo
R3400050
RP3OP006P
Solo, Mild Steel, Powder Coat Black
075
54
Solo
24130104
RP3OP123P
Solo
076
54
Tempo
Euro 4
28130206#B
CP-1043-012P
Tempo Euro 4
077
55
RR-1077-101P
Versa Hybrid
078
55
Versa Hybrid
51
FAN COWLS
FAN COWLS
SOLO
SOLO
A 972mm C 122.6mm
B 790.3mm
Drawing No. 066
Part No. CP-1040-007P
OE References:
R3400337
A 972mm
B 849mm
Drawing No. 067
Part No. CP-1041-003P
OE References:
R3400382
A 684mm
B 869mm
C 91mm
A 605.2mm C Ø578mm
B 674mm D 121mm
C 138mm
Drawing No. 070
OE References:
Drawing No. 071
Part No. CP-3002-008P
Part No. CP-3244-009P
OE References:
Description: Fan Cowl Assembly Optare Solo Euro 4 MAN/Mercedes
Engine
Description: Fan Cowl Assembly Optare Solo Euro 4 Cummins Engine
Description: Fan Cowl Assembly Optare Solo 115kW
Description: Fan Cowl Assembly Optare Solo E-Drive
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Complete Cooling Packs: CP-1040-000, CP-1072-000, CP-1072-100,
CP-2380-000
Complete Cooling Packs: CP-1041-000, CP-1073-000 (Not in
Catalogue. Please Call for Details)
Complete Cooling Packs: CP-3002-100
Complete Cooling Pack: CP-3244-100
A 950mm C Ø675mm
B 710mm D 125mm
Drawing No. 068
OE References:
R3400596
A 684mm
B 869mm
C 91mm
A 950mm C Ø675mm
B 710mm D 125mm
Drawing No. 069
OE References:
Drawing No. 072
OE References:
A 852.2mm C
B 955.2mm
Drawing No. 073
OE References:
Part No. CP-2018-008P
Part No. CP-3244-201P
Part No. CP-3276-010P
Description: Fan Cowl Assembly Optare Solo Euro 5 MAN Engine, RH
Side
Description: Fan Cowl Assembly Optare Solo Euro 5 MAN Engine, LH
Side
Description: Fan Cowl Assembly Optare Solo E-Drive
Description: Fan Cowl Assembly Optare Solo E-Drive
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Complete Cooling Packs: CP-1108-000
Complete Cooling Packs: CP-2018-200
Complete Cooling Pack: CP-3244-200
Complete Cooling Pack: CP-3276-000, CP-3276-100
Part No. CP-1108-008P
52
87mm
53
FAN COWLS
FAN COWLS
SOLO
TEMPO - VERSA
A 698mm
B 900mm
Drawing No. 074
OE References:
A 605.2mm C Ø578mm
B 670mm D 155mm
Drawing No. 075
OE References:
R3400050
A 360mm C 107mm
B 862mm
A 840mm C Ø702mm
B 837mm D 115mm
Drawing No. 077
OE References:
28130206#B
Drawing No. 078
OE References:
Part No. CP-3517-010P
Part No. RP3OP006P
Description: Fan Cowl Assembly Optare Solo E-Drive CNG
Description: Fan Cowl Assembly Optare Solo
Description: Fan Cowl Assembly Optare Tempo Euro 4
Description: Fan Cowl Assembly Optare Versa Hybrid
Comments: Mild Steel
Comments: Mild Steel, Powder Coat Black
Comments:
Comments:
Complete Cooling Packs: CP-3517-000
Complete Cooling Packs: CP-2190-000, R3400135
Complete Cooling Packs: CP-1079-000
Fits With Radiator Assembly: RR-1077-100
A 946mm
B 756mm
Drawing No. 076
Part No. RP3OP123P
Part No. CP-1043-012P
Part No. RR-1077-101P
C Ø730mm
D 152mm
OE References:
24130104
Description: Fan Cowl Assembly Optare Solo
Comments:
Complete Cooling Packs: 24130063 (Not in Catalogue. Please Call
for Details), R3400167
54
55
FRAME
APPLICATION GUIDE
FRAMES
OE Ref
Part
Number
Comments
Solo
Euro 4
R3400336#B
CP-1040-001P
Radiator Frame Assembly Solo Euro 4
MAN/Mercedes Engine
079
59
Solo
Euro 4
R3400347
CP-1040-003P
Bottom Rail Solo Euro 4 MAN/Mercedes
Engine
080
59
Solo
Euro 4
R3400343
CP-1040-023P
Bottom Rail Solo Euro 4 MAN/Mercedes
Engine
081
59
Solo
Euro 4
R3400150
CP-1041-001P
Radiator Frame Assembly Solo Euro 4
Cummins Engine
082
59
CP-1108-001P
Radiator Frame Assembly Solo Euro 5
MAN Engine, RH Side
083
60
CP-1108-006P
Bottom Rail Solo Euro 5 MAN Engine, RH
Side
084
60
Solo
Euro 5
CP-2018-001P
Radiator Frame Assembly Solo Euro 5
MAN Engine
085
60
Solo
Euro 5
CP-2018-006P
Bottom Rail Solo Euro 5 MAN Engine, LH
Side
086
60
Solo 115kW
CP-3002-002P
Top Panel Assembly Solo 115kW
087
61
Solo 115kW
CP-3002-004P
Bottom Panel Assembly Solo 115kW
088
61
Solo 115kW
CP-3002-103P
Left Hand Side Panel Assembly Solo
115kW
089
61
Solo 115kW
CP-3002-107P
Right Hand Side Panel Assembly Solo
115kW
090
61
Solo
CP-3244-104P
Frame Assembly Solo
091
62
Solo
E-Drive
CP-3276-005P
Radiator Frame Assembly Solo E-Drive
092
62
Solo CNG
CP-3517-001P
Side Frame Panel Assembly Solo CNG
093
62
Solo CNG
CP-3517-002P
Upper Frame Panel Assembly Solo CNG
094
62
Solo CNG
CP-3517-003P
Lower Frame Panel Assembly Solo CNG
095
63
Solo CNG
CP-3517-004P
Side Frame Panel Assembly Solo CNG
096
63
Model
Year
Solo
Euro 5
Solo
Euro 5
R3400594#B
Drawing Page
Number Number
Solo
R3400048
R3400048P
Frame Complete Solo
097
63
Solo
24130101
RP3OP121P
Bottom Rail Solo
098
63
Solo
24130100
RP3OP122P
Frame Assembly Solo
099
64
57
FRAMES
FRAME
APPLICATION GUIDE
SOLO
OE Ref
Part
Number
Comments
Tempo
Euro 4
28130202
CP-1043-007P
Bottom Rail Tempo Euro 4
100
64
Tempo
Euro 4
28130259
CP-1043-025P
Radiator Frame Assembly Tempo Euro 4
101
64
Model
Year
Drawing Page
Number Number
A
B
C
D
E
Drawing No. 079
Part No. CP-1040-001P
OE References:
R3400336#B
A 944mm C 612mm
B 30mm D 153mm
Drawing No. 080
Part No. CP-1040-003P
OE References:
R3400347
Description: Radiator Frame Assembly Optare Solo Euro 4 MAN/
Mercedes Engine
Description: Bottom Rail Optare Solo Euro 4 MAN/Mercedes Engine
Comments:
Comments: Mild Steel
Complete Cooling Packs: CP-1040-000, CP-1072-000
Complete Cooling Packs: CP-1041-000
A
B
C
D
E
Drawing No. 081
Part No. CP-1040-023P
58
847mm
471mm
778mm
160mm
950mm
A
B
C
D
E
944mm
30mm
612mm
140mm
153mm
OE References:
R3400343
Drawing No. 082
Part No. CP-1041-001P
847mm
471mm
778mm
160mm
950mm
OE References:
R3400150
Description: Bottom Rail Optare Solo Euro 4 MAN/Mercedes Engine
Description: Radiator Frame Assembly Optare Solo Euro 4 Cummins
Engine
Comments: Mild Steel
Comments:
Complete Cooling Packs: CP-1040-000, CP-1072-000, CP-3276-000,
CP-3276-100
Complete Cooling Packs: CP-1041-000
59
FRAMES
FRAMES
SOLO
SOLO
A
B
C
D
E
Drawing No. 083
778mm
550.5mm
847mm
160mm
950mm
OE References:
A 944mm C 612mm
B 30mm D 153mm
Drawing No. 084
Part No. CP-1108-001P
Part No. CP-1108-006P
Description: Radiator Frame Assembly Optare Solo Euro 5 MAN
Engine RH Side
Comments:
Complete Cooling Packs: CP-1108-000
A
B
C
D
E
Drawing No. 085
Drawing No. 087
OE References:
Drawing No. 088
OE References:
Part No. CP-3002-002P
Part No. CP-3002-004P
Description: Bottom Rail Optare Solo Euro 5 MAN Engine RH Side
Description: Top Panel Assembly Optare Solo 115kW
Description: Bottom Panel Assembly Optare Solo 115kW
Comments: Mild Steel
Complete Cooling Pack: CP-1108-000
Comments: Mild Steel
Comments: Mild Steel
Complete Cooling Pack: CP-3002-100
Complete Cooling Pack: CP-3002-100
847mm
550mm
778mm
160mm
950mm
OE References:
OE References:
R3400594#B
A 204mm C 129mm
B 595mm D 41mm
A 204mm C 129mm
B 595mm D 25mm
A 730mm
B 134mm
A 944mm C 612mm
B 30mm D 153mm
Drawing No. 086
OE References:
Drawing No. 089
OE References:
A 730mm
B 134mm
Drawing No. 090
OE References:
Part No. CP-2018-001P
Part No. CP-2018-006P
Part No. CP-3002-103P
Part No. CP-3002-107P
Description: Radiator Frame Assembly Optare Solo Euro 5 MAN
Engine
Description: Bottom Rail Optare Solo Euro 5 MAN Engine LH Side
Description: Left Hand Side Panel Assembly Optare Solo 115kW
Description: Right Hand Side Panel Assembly Optare Solo 115kW
Comments:
Comments:
Comments: Mild Steel
Comments: Mild Steel
Complete Cooling Packs: CP-2018-000, CP-2018-200
Complete Cooling Packs: CP-2018-000, CP-2018-200
Complete Cooling Packs: CP-3002-100
Complete Cooling Packs: CP-3002-100
60
61
FRAMES
FRAMES
SOLO
SOLO
A
B
C
D
E
A 641mm C 878mm
B 686mm D 253mm
Drawing No. 091
OE References:
Drawing No. 092
847mm
417mm
950mm
892mm
160mm
OE References:
A 76mm C 692mm
B 58.5mm D 215mm
A 30mm C 50mm
B 900mm D 221mm
Drawing No. 095
OE References:
Drawing No. 096
OE References:
Part No. CP-3244-104P
Part No. CP-3276-005P
Part No. CP-3517-003P
Part No. CP-3517-004P
Description: Frame Assembly Optare Solo
Description: Radiator Frame Assembly Optare Solo E-Drive
Description: Lower Frame Panel Assembly Optare Solo CNG
Description: Side Frame Panel Assembly Optare Solo CNG
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel
Complete Cooling Packs: CP-3244-100, CP-3244-200
Complete Cooling Pack: CP-3276-000, CP-3276-100
Complete Cooling Packs: CP-3517-000
Complete Cooling Packs: CP-3517-000
A 30mm C 221mm
B 900mm D 50mm
A 692mm C 76mm
B 215mm D 58.5mm
Drawing No. 093
OE References:
Drawing No. 094
OE References:
A 944mm C 112.5mm
B 636.5mm
A 600mm C 685mm
B 730mm
Drawing No. 097
OE References:
R3400048
Drawing No. 098
Part No. CP-3517-001P
Part No. CP-3517-002P
Part No. R3400048P
Description: Side Frame Panel Assembly Optare Solo CNG
Description: Upper Frame Panel Assembly Optare Solo CNG
Description: Frame Complete Optare Solo
Description: Bottom Rail Optare Solo
Comments: Mild Steel
Comments: Mild Steel
Comments: Mild Steel, Powder Coat Black
Comments: Mild Steel, Powder Coat Black
Complete Cooling Packs: CP-3517-000
Complete Cooling Packs: CP-3517-000
Complete Cooling Packs: CP-2190-000, R3400135 (Not In Catalogue.
Please Call for Details), R3400438
Complete Cooling Packs: R3400167
62
Part No. RP3OP121P
OE References:
24130101
63
FRAMES
SOLO - TEMPO
FUEL TANKS
A 834mm C 437mm
B 30mm D 163mm
A 950mm C 847mm
B 51mm D 120mm
Drawing No. 099
Part No. RP3OP122P
OE References:
24130100
Drawing No. 100
Part No. CP-1043-007P
OE References:
28130202
Description: Frame Assembly Optare Solo
Description: Bottom Rail Optare Tempo Euro 4
Comments: Mild Steel, Powder Coat Black
Comments: Mild Steel
Complete Cooling Packs: R3400167
Complete Cooling Packs: CP-1079-000
A 840mm C 170mm
B 940mm
Drawing No. 101
Part No. CP-1043-025P
OE References:
28130259
Description: Radiator Frame Assembly Optare Tempo Euro 4
Comments: Mild Steel
Complete Cooling Packs: CP-1079-000
64
FUEL TANK
APPLICATION GUIDE
Model
Year OE Ref
Excel
Excel
Solo
FUEL TANKS
EXCEL - SOLO
Part Number Comments
Drawing Page
Number Number
FT3OP001/10
Main Tank with Filler, Located Offside
Rear, Single Tank Filler
102
67
FT3OP002/10
Main Tank with Filler, Located nearside
rear, Single Tank system, Bayonet
connection
Fits Optare Excel/Solo Mercedes Engine
Single Deck
103
67
Solo
R4400033/79
FT-1014-000
Threaded Neck
104
68
Solo
R4400012
FT-1015-000
Bayonet Neck/Connection
105
68
Solo
R4400033
FT3OP003/10
Mercedes Engine, Single Deck Minibus
106
68
Drawing No. 102
66
Approx.
206 ltrs
Approx.
218 ltrs
A 760mm C 605mm
B 450mm D Ø76mm
A 920mm C 460mm
B 515mm D Ø76mm
OE References:
Drawing No. 103
OE References:
Part No. FT3OP001/10
Part No. FT3OP002/10
Description: Fuel Tank Optare Excel
Description: Fuel Tank Optare Excel/Solo
Comments: Main Tank with Filler, Located Offside Rear, Single Tank
Filler
Comments: Main Tank with Filler, Located nearside rear, Single tank
system, Bayonet connection
Fits Optare Excel/Solo Mercedes Engine Single Deck
67
FUEL TANKS
SOLO
Drawing No. 104
Part No. FT-1014-000
MISCELLANEOUS
COMPONENTS
Approx.
218ltrs
Approx.
218 ltrs
A 920mm C 460mm
B 515mm D Ø63.5mm
A 920mm C 460mm
B 515mm D Ø76mm
OE References:
R4400033/79
Drawing No. 105
Part No. FT-1015-000
OE References:
R4400012
Description: Fuel Tank Optare Solo
Description: Fuel Tank Optare Solo
Comments: Threaded Neck
Comments: Bayonet Neck/Connection
Approx.
218 ltrs
A 920mm C 460mm
B 515mm D Ø76mm
Drawing No. 106
Part No. FT3OP003/10
OE References:
R4400033
Description: Fuel Tank Optare Solo Mercedes Engine, Single Deck
Minibus
Comments: Bayonet Filler, Main Tank with Filler, Located offside
front, Single Tank Filler
68
MISCELLANEOUS
COMPONENTS
MISCELLANEOUS
COMPONENTS
AIR BRAKE COOLERS
Part Number OE Ref
Description
Complete Cooling Packs
AC-3286-001P
Air Brake Cooler Optare Solo E-Drive
CP-3244-100, CP-3244-200
Air Brake Cooler (Pipe Formed) Optare Solo
CP-1041-000, CP-1072-000, CP-2018-000,
CP-2018-200, CP-3276-000, CP-3276-100
Air Brake Cooler (Pipe Formed) Optare Solo
CP-1108-000
Air Brake Cooler
R3400167
CP-1040-015P
R3400339
CP-1108-013P
OH3OP001
24130052
FAN CARRIER ASSEMBLIES
Description
Complete Cooling Packs
CP-1040-008P
Fan Carrier Assembly Optare Solo Euro 4
CP-1041-000
Fan Carrier Assembly Optare Tempo Euro 4
CP-1079-000
CP-1043-008P
Description
Complete Cooling Packs
CP-3244-013P
Mounting Bracket
CP-3244-100, CP-3244-200
CP-3276-013P
Mounting Bracket A
CP-3276-000, CP-3276-100
CP-3276-014P
Mounting Bracket B
CP-3276-000, CP-3276-100
RP3OP004P
R3400053
Mounting Bracket Powder Coat Black
CP-2190-000, CP-3002-100
RP3OP101P
24130044
Mounting Bracket Powder Coat Black
CP-1041-000, CP-1072-000,
CP-1108-000, CP-2018-000, CP-2018-200,
R3400167
Part Number OE Ref
Description
Complete Cooling Packs
CP-1040-018
28130204
Radiator Mounting Rubber
CP-1041-000, CP-1072-000, CP-1079-000,
CP-1108-000, CP-2018-000, CP-2018-200,
CP-3276-000, CP-3276-100,
MP-1015-034
R3400748
Mounting Rubber
CP-3002-100
RP3DN366
L3450238
Rubber Mount
PLEASE CALL
RUBBER MOUNTS
Part Number OE Ref
R3400338
Part Number OE Ref
CP-1108-018P
R3400597#B
Fan Carrier Assembly Optare Solo Euro 5
CP-1108-000, CP-2018-000, CP-2018-200
RP3DN816P
24130048
Spider Arm Complete Powder Coat Black
R3400167
SPACING RUBBERS/ RUBBER PADS
RP3OP019P
R3400052
Spider Arm Complete Optare Solo
CP-2190-000, CP-3002-100, R3400135
MESH ASSEMBLIES
Part Number OE Ref
Description
Complete Cooling Packs
CP-3276-024P
Mesh Assembly
CP-3276-000, CP-3276-100
MOUNTING BRACKETS
Part Number OE Ref
Description
Complete Cooling Packs
CP-1043-022P
Mounting Bracket Optare Tempo Euro 4
CP-1079-000
Mounting Bracket
CP-3517-000
CP-2208-018P
70
28130203
Part Number OE Ref
Description
Complete Cooling Packs
CP-2022-113
Rubber Spacer
CP-3244-100, CP-3244-200
CP-2526-009
Rubber Pad 16mm thick
CP-3002-100
FT-1011-028
R3400608
Rubber Pad
CP-1108-000, CP-2018-000, CP-2018-200
MNY20227473B
R3400607
Rubber 6mm
CP-1108-000, CP-2018-000, CP-2018-200
Can’t find what you’re looking for?
For information / enquiries about any products not listed in this catalogue, please call our sales
team. Contact details can be found on our website at www.graysonts.com
71
NOTES
NOTES
MANUFACTURERS OF ENGINE COOLING & HVAC PRODUCTS / ASSOCIATED COMPONENTS
HEAD OFFICE & ALUMINIUM
TECHNOLOGY CENTRE
Wharfdale House
257 Wharfdale Road
Tyseley, Birmingham
United Kingdom B11 2DP
Tel:
+44 (0) 121 700 5600
Fax:
+44 (0) 121 700 5601
COPPER BRASS & HVAC
MANUFACTURING PLANT
1 Wharf Road
Tyseley, Birmingham
United Kingdom B11 2DX
Tel:
+44 (0) 121 708 1830
Fax:
+44 (0) 121 765 4896
AFTERMARKET SALES &
VEHICLE SERVICING DIVISION
Unit 44 Elmdon Trading Estate
Bickenhill Lane
Birmingham,
United Kingdom B37 7HE
Tel:
+44 (0) 121 781 6660
Fax:
+44 (0) 121 781 6661
NORTH AMERICAN
MANUFACTURING & DISTRIBUTION CENTRE
980 Hurricane Road
Franklin, Indiana
46131
USA
MIDLANDS
DISTRIBUTION CENTRE
Unit 9 Rovex Business Park
Tyseley, Birmingham
United Kingdom B11 2AU
www.graysonts.com
SOUTHERN
DISTRIBUTION CENTRE
Unit 6 Rutherford Centre
Daneshill Industrial Estate
Basingstoke, Hampshire
United Kingdom RG24 8PB
SCOTTISH DISTRIBUTION
CENTRE
Unit 6F Whitestone Place
Whitehall Industrial Estate
Bathgate, West Lothian
United Kingdom EH48 2EW