ATX 300W SMPS ICs: SG6105
Transcription
ATX 300W SMPS ICs: SG6105
Half Bridge ATX 300W SMPS ICs: SG6105 Contents A. Schematic…………………………….P2 B. BOM…………………………………..P5 C. Transformer & Output Inductor…….P11 Doc.Title Doc.Number Schematic A0 Institute by Page Number A:Schematic 2 SE 2/32 Doc.Title Doc.Number Schematic A0 Institute by Page Number 3 SE 3/32 Doc.Title Doc.Number Schematic A0 Institute by Page Number 4 SE 4/32 Doc.Title Doc.Number BOM LIST A0 Institute by Page Number SE 5/32 B: BOM LIST System General Corp. BOM LIST:ATX 300W Main Board Item Quantity Reference 1 BD1 1 2 2 C1,C2 3 2 C10, C9 4 4 C11, C12,C18,C19 5 1 C16 6 4 1 2 C20, C21, C15, C13 C22 C23,C25 1 1 C24 C26 1 1 1 2 2 2 1 2 C27A C27 C28 C3, C4 C30, C7 C6,C32 C33 C34, C17 2 1 1 1 1 1 1 4 1 C36, C37 C38 C39 C5 C8 CB C29 D10, D11, D16, D17 D14 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Bridge RS806(8A/600V) YC 222P/250V (Y2) EC 2.2uF/50V(5*11mm) CC 103P/200V EC 470uF/16V(8*11.5mm) EC 2200uF/10V(10*20mm) CC 103P/500V CC X7R_471P/50V EC 1000uF/16V(10*16mm) CC X7R_223P/50V XC 0.1uF/275V(small size) XC 0.68uF/250V CC X7R_474P/50V EC 680uF/200V CC X7R_103P/50V CC 222P_1KV CC 222P/50V EC 10uF/50V(5*11mm) EC 1000uF/10V(8*11.5mm) EC 47uF/50V(5*11mm) CC X7R_472P/50V MPE 2.2uF/250V EC 1uF/50V(5*11mm) CC X7R_104P/50V YC 472P/250V Diode FR157(1.5A/600V) Zener Diode 12V_1/2W 5 Note Doc.Title Doc.Number 28 29 30 31 32 33 34 35 36 37 38 1 1 1 1 1 9 7 1 3 1 3 BOM LIST A0 D28 Open D19 Short D21 Diode BYV95C D23 Zener Diode 18V_1/2W D26 Diode SR360(3A/60V) D27, D18, DA, DB, D8, D9, D3, D25, D22 Diode FR102(1A/100V) D4, D5, D6, D7, D2, D20,D12 Diode 1N4148 F1 Fuse 8A/250V Transister Q1, Q2,Q9 PN2222A(NPN) MOSFET 2NA60(TO-220 非絕緣型) Q10 Q11, Q5, Q5A 39 2 Q3, Q4 40 1 Q6 1 1 2 2 1 1 2 1 1 2 1 1 2 1 1 1 1 2 Q7 R1 R10, R11 R12, R14 R62 R62A R13, R15 R43 R16 R18, R19 R20 R22 R24, R23 R25 R26 R27 R29 R3, R4 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Institute by Page Number Diode D83-004(To-3P) Transister 2SC2625(TO-3P;NPN) Diode SF163 or D92-02(TO-3P) Transister BD140(TO-225AA; PNP) CR CR CR CR CR CR CR CR CR MR CR CR MR MR MR ER CR 6 470K_1/4W 33R_1/8W 2.2R_1/4W 2R_1/2W 4.7R_1/2W 1.8K_1/8W 24K_1/8W 27K//510K_1/8W 10R_1/4W(Mini) 10R_2W(Mini) 47R_1/4W 4.7R_1/4W(Mini) 33R_2W(Mini) 100R_2W(Mini) 470R_2W(Mini) 910R_1/8W 330K_1/4W SE 6/32 Doc.Title Doc.Number 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 2 1 1 3 3 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 1 1 1 1 1 1 BOM LIST A0 R30,R44 R32 R33 R8,R34, R37 R6,R35,R39 R38 R40,R58, R59,RB R41 R42 R45 R46 R47 R49 R17,R55 R5 R50 R54 R56 R60 R61 R7 R9 RA Rc J10 J11, J12, J18 J13 J14, j19, JS2 J15 J16 J2 J20 J21 J3 J4A Institute by Page Number ER 75K_1/8W CR 20R_1/8W CR 4.7R_1/2W CR 1K_1/8W ER 2.7K_1/8W CR 4.7K_1/8W ER 24K_1/8W ER 120K_1/8W ER 13K_1/8W CR 100K_1/8W CR 47K_1/4W CR 2M_1/4W CR 33K_1/8W CR 3.3K_1/8W MR 47R_3W CR 560R_1/4W MR 100R_1W CR 120R_1/8W CR 34.8R_1/8W MR 1K_1W ER 27K_1/8W CR 1.5K_1/4W MR 1R_2W CR 22R_1/8W 5mm 6.5mm 9mm 7.5mm 12mm 3.8mm 19.7mm 4.7mm 8.5mm 16.5mm 19mm 7 SE 7/32 Doc.Title Doc.Number 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 7 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 2 BOM LIST A0 Institute by Page Number J5, J5A, J6, J6A, JS1, JS3, 9.5mm J17 10.5mm J7,J7A 7mm J8 15mm J9 31mm JS4 9mm JS5 L10 TRN0143(Ver:1.0) L11 TRN0168(Ver:1.0) L3, L3A TRN0137(Ver:1.1) L4 TRN0170(Ver:1.0) L5 TRN0139(Ver:1.0) L7 TRN0005(Ver:1.0) L8 TRN0139(Ver:1.0) L9 TRN0142(Ver:1.0) PCB PC-2136 Rev:C T1 EEL-25 T3 TRN0167_EE-16(Ver:1.0) T4 TRN0169_EE-16(Ver:1.0) T8 TRN0166_ERL-35(Ver:1.0) TR1 Rhermistor SCK056 TR3 Thermister TTC103 Regulator U1 LM7905(TO-220) U3 Control IC SG6105 Phtocouple U4 PC-817(Type-A 4Pin) VR1 CR 200R_1/8W VZ1, VZ1 MOV TNP9G271K AC INLET CN P-JA-PRO IC 腳座 20Pin 絕緣扣 應用於 Q10(TO-220) 絕緣墊 應用於 Q10(TO-220) 應 用 於 Q3,Q4,Q5, Q5A, 絕緣墊 Q11, Q6(TO-3P) 圓黑 3*18mm(應用於 Q5, 螺絲 Q5A) 8 SE 8/32 Doc.Title Doc.Number 126 BOM LIST A0 4 螺絲 129 2 4 4 螺絲 Screw Screw 130 2 Screw 131 4 1 1 1 Screw FTS-4 5*10 風扇 風扇遮網 Case Switch 127 128 132 133 134 135 c 142 1 1 3 1 1 1 1 1 143 1 144 1 145 151 1 1 2 1 1 1 1 152 136 137 138 139 140 141 146 147 P3,P4 Switch(115V/ 230V) P1, P2, CN2, CN5 CN4 Heat Sink Heat Sink Heat Sink Mylar Pad Institute by Page Number 圓黑 3*12mm( 應 用 於 Q3,Q4, Q11, Q6) 圓黑 3*8mm(應用於 U1, Q10) 3*4 平頭(鎳) 鎖上下蓋 3*4 圓頭(鎳) 鎖 PCB 鎖(115/230)開 3*5 圓頭(黑) 關 鎖 Fan-Case 家泰企業 8*8*25 上蓋加下蓋 BR-22C-11L L21-22 Output Cable (For PCB) 連接 AC Inlet 與 PCB 1 輸出線扣 7R-7 153 1 塑膠柱 DCBS-4 154 4 9 束線帶(YJ98) 熱縮套管 固定輸出線 6ψ20mm 149 150 155 普尼克 德盈 Jumper Wire FAN Connect(3PIN) U 型(應用於 U1) 應用於 Q11, Q5, Q5A, Q6 應用於 Q3,Q4,Q10 MCH0346A 連 接 Switch(115/230) 與 線材 棕 18AWG 105℃ 600V PCB 連 接 Switch(115/230) 與 線材 藍 18AWG 105℃ 600V PCB Output Cable (For 3.3V) Output Cable (For HD) Output Cable(For 12V) AC 連接線 接地線 螺帽(接地線) 148 SE 9/32 K 帽 8#-32 9 家泰企業 品固(或同級 品) 品固(或同級 品) Doc.Title Doc.Number BOM LIST A0 Institute by Page Number System General Corp. BOM LIST:ATX 300W 小卡 Item Quantity Reference 3 C1,C2,C5 1 2 1 C3 3 1 C4 4 2 D1,D2 5 1 JP1 6 1 Q1 7 1 Q2 8 1 RB1 9 2 RC1,R7 10 1 RD1 11 1 RE1 12 3 R1,R5,R10 13 2 R2A,R8A 14 6 R2,R4A,R4,R8,R9A,R9 15 1 R3 16 3 R4B,R12B,R9B 17 1 R6 18 2 R11A,R11 19 1 R12 20 1 R12A 21 1 U1 22 1 PCB Part X7R 104P/50V EC 10uF/50V EC 1uF/50V 1N4148 Pin 11 PN2907 PN2222A CR 220R 1/8W CR 4.7K 1/8W CR 150R 1/8W CR 470R 1/4W CR 10K 1/8W ER 19.18K(20K//470K) ER 20K 1/8W CR 3.3K 1/8W Open CR 470R 1/8W ER 10K 1/8W ER 1K 1/8W ER 1.03K LM339 PC-2137 Ver:B 23 24 25 10 Note Dip SE 10/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number C:Transformer & Output Inductor 11 SE 11/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 12 SE 12/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 13 SE 13/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 14 SE 14/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 15 SE 15/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 16 SE 16/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 17 SE 17/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 18 SE 18/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 19 SE 19/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 20 SE 20/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 21 SE 21/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 22 SE 22/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 23 SE 23/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 24 SE 24/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 25 SE 25/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 26 SE 26/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 27 SE 27/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 28 SE 28/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 29 SE 29/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 30 SE 30/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 31 SE 31/32 Doc.Title Transformer & Output Inductor Institute by Doc.Number A0 Page Number 32 SE 32/32