manufacturing engineering body welding and automotive tooling

manufacturing engineering body welding and automotive tooling

MANUFACTURING ENGINEERING
BODY WELDING AND AUTOMOTIVE TOOLING BRANCH
2015
MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES
PRELIMINARY DESIGN
• 
Process analysis and Simulation (Robcad)
• 
Feasibility studies
• 
Lay-out definition
• 
Timing analysis and method definition
WELDING SYSTEMS
• 
Automatic welding lines
• 
Manual welding lines
• 
Geometry fixture and tools
• 
Stand-alone manual tools
• 
Handling gripper / Geometry gripper
• 
Element control gauges / Equipment control
• 
Measuring machine supports
ACTIVITY AFTER DESIGN
• 
On-Site support
• 
Production start-up assistance
• 
Problem solving
MANUFACTURING ENGINEERING – BODY WELDING CAPABILITY
PRODUCTION STRUCTURE INTERNAL + EXTERNAL
SOFTWARE)
RESOURCE)NO.)
CATIA%
30%(15+15E)%
UNIGRAPHICS%
MONTHLY)CAPACITY)
YEARLY)CAPACITY)
4.800%HOURS%
53.000%HOURS%
4.800%HOURS%
53.000%HOURS%
FIDES%
18%(3+15E)%
3.000%HOURS%
33.000%HOURS%
AUTOCAD%
9%(5+4E)%
1.500%HOURS%
16.000%HOURS%
1.300%HOURS%
14.000%HOURS%
650%HOURS%
7.000%HOURS%
650%HOURS%
7.000%HOURS%
ROBCAD%
OLP%
8%(3+5E)%
PROCESS%
SIMULATE%
(E)%EXTERNAL%RESOURCE
%
LAY-ANDOUT DEFINITION ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
BMW E-92 FKL-FL - HOOD LINE
DESIGN, SIZING AND STRUCTURAL VERIFICATION
BMW E-92 FKL-FL - HOOD LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
TOFAS 263 NEW DOBLÒ – BODY SIDE LINE
ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
FIAT 312 CONVERTIBILE – TAILGATE LINE
GEOMETRY GRIPPER DESIGN
FIAT 312 CONVERTIBILE – BODY SIDE LINE
LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
FIAT 844/940 – DOOR LINE
)))
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
FIASA 326/327 – TAILGATE & HOOD LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
GM GAMMA/DELTA – DOOR LINE
)) OPEN-GATE TOOL DESIGN
GM PRISMA – BODY SIDE LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
FIAT 139 – HOOD LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
FIAT 139 – TAILGATE LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR FRONT FRAME ASSEMBLY AND WELDING
FIAT 330 – FRONT FRAME LINE
MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING
FIAT 330 – FRONT & REAR FLOOR LINE
3D DESIGN OF SKILLET HANDLING DEVICE AND 3D LAY-OUT OF THE CONVEYER LINE
FIAT 330 – HANDLING SYSTEM
DESIGN OF MANUAL TOOL FOR DOOR HINGE INSTALLATION
FIAT 330 – DOOR HINGE INSTALLATION
AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
MASERATI M156/M157 – FRAMING STATION
MANUAL FIXTURE DESIGN FOR FRAME AND REAR FENDER ASSEMBLY AND WELDING
MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS
AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
FORD CD391 – UNDERBODY LINE RETOOLING
AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
FORD CD391/390 – UNDERBODY LINE
MANUAL STATION DESIGN FOR UNDERBODY WELDING LINE
FORD CD391/390 – MANUAL REPAIR LINE
AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
IVECO DAILY M.Y. 2011 – DOOR RING
AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
IVECO DAILY M.Y. 2014 – UNDERBODY LINE
AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
BMW F-45 – TAILGATE LINE
AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
BMW F-45 – TAILGATE LINE
AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
FIAT 521 – FRONT/REAR DOOR LINE
AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
FIAT 521 – FRONT/REAR DOOR LINE
AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT DESIGN WITH STRUCTURAL ANALYSIS
AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT
AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT DESIGN WITH STRUCTURAL ANALYSIS
AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT
AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
952 CASSINO FRAMING STATION