SHIPS STORE OFFICER COURSE

NEXCOM Ships Store Program
Fleet Assistance Team
Laundry Operations Clinic
•Laundry Operations
NEXCOM Ships Store Program
Clinic Objectives
¾Points of contacts
¾Function of FAT
¾Common Laundry Discrepancies
¾Washer\Extractor
Operations\Troubleshooting
•Laundry Operations
NEXCOM Ships Store Program
Clinic Objectives:
¾Dryer Operations
¾Press Operations
¾Barber Chair Information
¾Resource CD Information
Points of Contact:
NEXCOM Ships Store Program
Dave Powell, Habitability Manager,
Phone: (757) 443-2524/DSN: 646
Email: [email protected]
MMC (SW) Darrell Teegarden,
Laundry Specialist, Mechanical
Phone: (757) 443-2532/DSN:646
Email:[email protected]
EM1 (SW) Robert Crabtree,
Laundry Specialist, Electrical
Phone:(757) 443-2531/DSN: 646
Email:[email protected]
Function of FAT
NEXCOM Ships Store Program
Functional Tasks:
¾Fleet habitability assistance representatives,
Laundry Division, provide training to ship’s
maintenance personnel, make minor repairs as
necessary, stress the importance of
maintenance (PMS) of equipment, check the
safety parameters of equipment and verify
COSAL support.
Function of FAT
NEXCOM Ships Store Program
Functional Tasks: (continued)
¾Conduct Full Management Review on Laundry
Operations prior to SMA, SMI, INSURV, or
whenever ship requires.
¾Provide Training and Technical Assistance for
Laundry operators and maintenance personnel.
Function of FAT
NEXCOM Ships Store Program
Description of Full Management
Review:
¾Complete evaluation of Laundry Equipment.
¾Review of Logs and Records.
¾Evaluation of operators and maintenance
personnel.
General Laundry
NEXCOM Ships Store Program
Common Discrepancies:
Scales
¾A padeye/appropriate permanent mounting
system for laundry scale
¾Laundry scale was not mounted above 6’ 5”
¾Scale must be linear, dial-indicating, 100-lb.
Capacity (Model# 6100, Kippenbrock scale
service 757-588-0061)
General Laundry
NEXCOM Ships Store Program
Common Discrepancies:
Eyewash Station
¾No station provided
¾Improper operation
Stool
¾Type “V” stool not provided (NSN# H209000266-7463)
General Laundry
NEXCOM Ships Store Program
Common Discrepancies: (continued)
Laundry Baskets
¾No baskets provided
Laundry Bags Stowage (Clean/Soiled)
¾Adequate areas
¾ Areas for soiled and clean laundry shall be be fitted
with deck and overhead gratings as specified in sect
622 of GSFS and circumscribed by telescoping battens
as specified in sect 670 of GSFS
General Laundry
NEXCOM Ships Store Program
Common Discrepancies: (continued)
Sorting Bins
¾Minimum number of bin required is 25% of
combined E-7 & Above
Laundry Detergent
¾More than a daily operational needs were
stowed in the laundry
General Laundry
NEXCOM Ships Store Program
Common Discrepancies: (continued)
Logs\Job Qualification Requirements
(JQRs)
¾Receipt/issue log not up to date / being used
¾Maintenance log not up to date / being used
¾Heat stress log not up to date / being used
¾Operators not qualified to operate equipment
General Laundry
NEXCOM Ships Store Program
Common Discrepancies: (continued)
Safety
¾W/E’s, Tumbler/Dryers, Presses had missing or
illegible safety placards
¾Exposed gear, belt, rotating shaft (Rotating
Machinery)
¾Improper cleaning/mesh/installation (Fire
Hazard)
NEXCOM Ships Store Program
Laundry Operations,
Washer / Extractors
¾Washer /
Extractors:
¾EDRO Dyna Wash.
¾ 60, 100, or 200LB Models
¾ Automatic Operation using
Standard Navy Wash
Formulas.
¾ Chemicals used:
automatically dispensed
Ecolab solid detergent.
¾ Typical wash cycle: Break /
suds, drain, flush / suds,
drain, low speed extract,
rinse, drain, rinse, drain, high
speed extract.
NEXCOM Ships Store Program
Laundry Operations,
Washer / Extractors
¾Formulas:
¾Number 1 Wash Formula
¾Used for White and Khaki Cotton, Synthetic
and Synthetic / Cotton Blend Fabrics.
¾Number 2 Wash Formula
¾Used for Utility and Organizational Clothing.
¾Number 3 Wash Formula
¾Used for Woolens, Synthetic / Wool Blend
Fabrics and Special Hazard Uniforms.
NEXCOM Ships Store Program
Laundry Operations,
Washer / Extractors
¾Safety Devices:
¾Vibration Limit Switch
¾Protects the machine from excessive vibration.
¾Door Interlock
¾Protects operator from opening door on operating
machine.
¾Electric Circuitry
¾Protects the machine from overload conditions.
¾Rotating Machinery Guards
¾Protects personnel from rotating equipment.
NEXCOM Ships Store Program
Laundry Operations,
Washer / Extractors
¾Common Discrepancies
¾PLC controller/thermostat was not set to wash
temperatures
¾Machine load information plate
¾Signal buzzer not audible/visible
¾Basket door hinge pins ineffective/missing
¾Basket door latch does not fully engage
¾Load door gasket leaks
¾Main brake air incorrect pressure
¾Booster heater inop/did not activate
¾High speed extract inoperative
NEXCOM Ships Store Program
Laundry Operations,
Tumbler / Dryers
¾Manufacturers
Cissell
¾50-100 LB
Hoyt
¾50 LB
American
¾100 LB
NEXCOM Ships Store Program
Laundry Operations,
Tumbler / Dryers
¾Operating Features
¾Temperature control:
¾High 175 - 185 degrees, Low 155-165 degrees
¾Cycle timer
¾0-60 minute timer
¾Cool down timer
¾Cools clothing and dryer prior to stopping.
¾Reversing timer
¾reverses the drum to allow for even drying.
NEXCOM Ships Store Program
Laundry Operations,
Tumbler / Dryers
¾Lint Filters:
¾40 mesh filters are required
¾Primary Filters
¾Should be checked every 2 Hours of operation.
¾Secondary Filters
¾Should be checked every 4 Hours of operation.
NEXCOM Ships Store Program
Laundry Operations,
Tumbler / Dryers
¾Safety Devices:
¾Electrical Circuitry
¾Protects the machine from overload conditions.
¾Door Switch
¾Protects the operator from the rotating drum.
¾Rotating Machinery Guards
¾Protects the operator and maintenance
personnel from rotating equipment.
NEXCOM Ships Store Program
Laundry Operations,
Tumbler / Dryers
¾Common Discrepancies
¾Lint Filters were not 40 mesh
¾Primary & Secondary filters fowled with lint
¾Lint Filters torn/missing
¾Ventilation not set on high speed
¾Drum misalign
¾Could not regulate low\high temp.
¾Dryer door safety interlock ooc
NEXCOM Ships Store Program
Laundry Operations,
Presses
¾Presses:
¾Manufacturers
¾Ajax
¾Forenta
¾Rheem
¾New Yorker
NEXCOM Ships Store Program
Laundry Operations,
Presses
¾Operation:
¾Head Closing
¾Two hands are required for the closing of the
head onto the buck.
¾Head Release
¾Released by pressing the release bar or lifting
on release bar.
NEXCOM Ships Store Program
Laundry Operations,
Presses
¾Buck Padding:
¾Padding should be fluffy, 3/4 - 1 inch of
padding wrapped around edge of buck
¾Steel Wool Pad (changed yearly)
¾2 50oz.Felt Pads (changed every 2 months)
¾Cover (changed when dirty / stained / marked /
burnt)
NEXCOM Ships Store Program
¾Laundry Operations,
Presses
¾Safety Test:
¾3/4 inch obstruction test for Ajax, Rheem
and New Yorker.
¾An object simulating a human hand is placed
between the head and the buck.
¾Safety Bar for Forenta
¾An object simulating a human arm is placed
beneath the safety bar.
NEXCOM Ships Store Program
¾Laundry Operations,
Barber Chairs
¾Barber Chairs
¾Manufacturer
¾Turnbull Enterprises, INC.
¾3501 Marmenco Ct.
¾Baltimore, MD 21230
¾(410)-789-1700
NEXCOM Ships Store Program
¾Laundry Operations,
Barber Chairs
¾Common Problems
¾Brake Assembly (Part# 18223)
¾Becomes loose and needs to be tightened.
¾Breaks and is unable to be tightened.
¾Hydraulic Pump
¾Breaks seal and is unable to raise chair.
¾ (non-repairable needs replaced)
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾NSTM Chapter 655, Laundry and Dry
Cleaning
¾Contains descriptive technical information
pertaining to shipboard operations,
equipment installations and design criteria.
¾Safety features
¾operational and maintenance procedures
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Shipboard Laundry and Dry Cleaning
Equipment Catalog
S6152-B1-CAT-010
¾Contains list of approved equipment
designed to meet shipboard environmental
effects.
¾Offers simplified operator to equipment
interface, safety requirements and
efficiency.
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Laundry Safety Instructions
¾Contains operational and safety
instructions on all shipboard laundry
equipment.
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Technical Manuals
¾Washer / Extractors
¾Tumbler / Dryers
¾Presses
¾Barber Chairs
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Forms
¾Laundry Bulk Work Log
¾CPO laundry Log
¾Officers Laundry Log
¾Laundry Equipment Maintenance Log
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Training
¾Ship’s Servicemen JQR’s
¾Contains the fundamental, system and task
sections required for qualification of
laundry personnel.
¾Laundry / dry cleaning chemical usage
¾Receiving and issue
¾Washer / extractor
¾Tumbler / dryer
NEXCOM Ships Store Program
¾Laundry Operations,
Resource CD-Rom
¾Training
¾Ship’s Servicemen JQR’s
¾Laundry / dry cleaning press
¾Spotting board
¾Dry cleaning machine
¾Receipt inspector
NEXCOM Ships Store Program
¾Laundry Operations,
Suppliers and Contractors
¾The first source should be the Naval
Supply System.
¾There are several reliable outside
sources.
NEXCOM Ships Store Program
¾Laundry Operations,
Suppliers and Contractors
¾D. W. Boyd Corporation
¾ Laundry Equipment, Parts and Service
¾4003 Colley Ave.
¾Norfolk, VA 23508
¾(757) 423-2268
NEXCOM Ships Store Program
¾Laundry Operations,
Suppliers and Contractors
¾Kentronics, Inc
¾ Laundry Parts and Service
¾6207 Portsmouth BLVD
¾Portsmouth, VA 23701
¾(757) 465-7800
NEXCOM Ships Store Program
¾Laundry Operations,
Suppliers and Contractors
¾Ecolab
¾ Laundry Chemicals
¾348 Barcelona Dr.
¾Chesapeake, VA 23322
¾(800) 352-5326
NEXCOM Ships Store Program
¾Laundry Operations,
Conclusion
¾Questions?