tos mill – vertical fru

TOS MILL – VERTICAL
FRU
GANTRY TYPE MACHINING CENTRE
WITH MOVABLE GANTRY
• Movable gantry
• Movable or fixed cross rail
• Column to column distance from 3 000 to 9 100 mm
• Clearance between table and cross rail from 2 200 to 4 200 mm
• Ram working travel from 1 500 to 4 000 mm
• Motor output from 30 to 113 kW
• Heavy-duty cast iron construction
• Linear or hydrostatic guideways
• Wide variety of milling heads
• Customized solutions on request
Main cast parts & basic
machine features – pages 6, 7
Automatic tool exchange – page 13
Z
Y
Control system
– page 12
W
Ram – page 8
Guideways – page 14
Clamping plates,
rotary tables
& VTL tables
– pages 11, 12
X
2
3
MULTIFUNCTIONAL GANTRY TYPE MACHINING CENTRE
• Combination of all advantages and capabilities of a portal-type
machining centre and a vertical lathe
• Enable machining of large work pieces of complex shapes with
minimum clamping
• Wide range of milling and turning operations
Main cast parts & basic
machine features – pages 6, 7
Z
Y
W
Ram – page 8
Control system – page 12
Automatic tool exchange – page 13
Automatic exchangeable
heads – pages 9, 10
C
B
Guideways – page 14
A
Clamping plates, rotary tables
& VTL tables – pages 11, 12
4
X
5
BASIC MACHINE FEATURES
• Basic machine parts made of rigid ribbed castings
Basic parameters
TOS VALUE FRU
TOS MASTER FRU
TOS POWER FRU
X (longitudinal)
4 000–22 000
4 000–22 000
8 000–22 000
Y (cross)
3 500–6 500
4 750–7 750
5 750–10 750
1 500 / 2 000
1 500 / 2 000 / 2 500
3 000 / 3 500 / 4 000
Working travel
Z (vertical)
[mm]
1 500 / 2 000
2 000
W (cross rail, optional)
2 250
3 300
Customized solution on request
Customized solution on request
Customized solution on request
X
1–30 000
1–20 000
1–15 000
Y
1–20 000
1–20 000
1–20 000
1–15 000
1–15 000
1–15 000
1–4 000
1–4 000
1–4 000
3 000–6 000
3 350–6 650
4 100–9 100
Feed range
Z
[mm/min]
W (optional)
Column to column distance
Column to column distance
[mm]
Clearance between table and cross rail
Clearance between table and cross rail
[mm]
2 500–2 800
2 200–4 000
2 200–4 200
Customized solution on request
Customized solution on request
Customized solution on request
30 / 37 / 45
60
71 / 100 / 113
Motor output
Motor output
[kW]
Bed anchoring
Portal, cross rail, ram
6
Longitudinal slide
Connecting part profile
7
RAM
AUTOMATIC EXCHANGEABLE HEADS
• The built-in spindle in TOS MASTER FRU and TOS POWER FRU versions
Milling heads of own development and production
• Different types of head according to machining technology
Straight head
30 kW
37 kW
45 kW
60 kW
71 kW
Ram
Assembly unit – cross rail, slide, ram with spindle
TOS VALUE FRU
TOS MASTER FRU
100 kW
TOS POWER FRU
Motor output (S1)
[kW]
30 / 37 / 45
60
71 / 100 / 113
Ram cross section
[mm]
500 x 500
560 x 560
630 x 645
113 kW
Angular head
VA1
VA2
VP1
VP2
Max. torque
[Nm]
2 000 / 1 400
1 000
2 000 / 1 400
1 000
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
Max. torque
[Nm]
2 000 / 1 400
1 000
2 000 / 1 400
1 000
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
Max. torque
[Nm]
2 000 / 1 400
1 000
2 000 / 1 400
1 000
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
20–4 000 / 6 000
Max. torque
[Nm]
3 300
1 600
3 300
1 600
Spindle speed range
[rpm]
20–4 000
20–4 000
20–4 000
20–4 000
Max. torque
[Nm]
7 000
3 300
7 000
3 300
Spindle speed range
[rpm]
20–2 500
20–2 500
20–2 500
20–2 500
Max. torque
[Nm]
7 000
3 300
7 000
3 300
Spindle speed range
[rpm]
20–2 500
20–2 500
20–2 500
20–2 500
Max. torque
[Nm]
7 000
3 300
7 000
3 300
Spindle speed range
[rpm]
20–2 500
20–2 500
20–2 500
20–2 500
Hydromechanical clamping unit
Universal indexing head
Two axis continuous head
Two axis head with electro spindle
VO
VK
VKE
Built-in spindle
Data flow input
Electricity input
30 kW
Hirth tooth system
Ram face
Ram face with built-in spindle; ISO 50 or ISO 60
THERMAL STABILIZATION & ELECTRONIC COMPENSATION
Machine thermal stabilization
Thermal stabilization for gearbox, drive shaft mounting in the ram,
spindle drive and spindle heads cooling
•
Electronic compensation
A sophysticated system of tuning and machine parameters setup
for increasing of machine mechanical accuracy
•
8
37 kW
45 kW
60 kW
71 kW
100 kW
113 kW
Max. torque
[Nm]
1 250
1 000
87
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
110–16 000
Max. torque
[Nm]
1 250
1 000
87
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
110–16 000
Max. torque
[Nm]
1 250
1 000
87
Spindle speed range
[rpm]
20–4 000 / 6 000
20–4 000 / 6 000
110–16 000
Max. torque
[Nm]
2 000
1 600
87
Spindle speed range
[rpm]
20–4 000
20–4 000
110–16 000
Max. torque
[Nm]
2 000
3 200
87
Spindle speed range
[rpm]
20–2 500
20–2 500
110–16 000
Max. torque
[Nm]
2 000
3 200
87
Spindle speed range
[rpm]
20–2 500
20–2 500
110–16 000
Max. torque
[Nm]
2 000
3 200
87
Spindle speed range
[rpm]
20–2 500
20–2 500
110–16 000
9
CLAMPING PLATES, ROTARY TABLES & VTL TABLES
Clamping plates
Special heads
• Customized design of automatic exchangeable heads - examples
Rotary tables
CEP
Fixed
Clamping plate width / length
[mm]
1 500–8 000 /
4 000–22 000
Load capacity
[t/m2]
6–20
Table clamping area dimensions
Load capacity
Torque (S1)
[mm]
1 400–3 000
x 1 400–3 000
[t]
6–60
[Nm]
10 000–25 000
[mm]
1 500–3 000
x 1 500–3 000
CES
D’Andrea boring and facing head
Special serration head VD-B
Special head VA9
Movable
Table clamping area dimensions
Load capacity
Torque (S1)
Linear axis travel
Rotary tables with VTL ability
[t]
10–60
[Nm]
10 000–25 000
[mm]
1 250–4 000
VTL tables
KEP
OS
Fixed
[mm]
1 500–3 000
x 1 500–3 000
[t]
15–70
Torque (S1)
[Nm]
20 000–60 000
Max. speed
[rpm]
120–80
[mm]
1 500–3 000
x 1 500–3 000
[t]
15–70
[Nm]
20 000–60 000
Table clamping area dimensions
Special angular head VP5
Special head VA3 with spindle speeder
Load capacity
Turning head IZN1
Exchange of heads
Carousel table clamping
area diameter
[mm]
4 000–8 000
[t]
60–320
Torque (S1)
[Nm]
220 000–670 000
Max. speed
[rpm]
100–25
Load capacity
KES
Movable
Table clamping area dimensions
Load capacity
Torque (S1)
Train for head exchange (automatic
Head exchange carriages
Head exchange carriage
Linear axis travel
[mm]
1 500–4 000
transport controled by CNC)
(manual transport on rails)
(manual transport)
Max. speed
[rpm]
120–80
10
11
AUTOMATIC TOOL EXCHANGE
Accessories of rotary tables with VTL ability and VTL tables
• Rotary tables with VTL ability can be equipped with the carousel plate for clamping of rotary parts including
extending clamping arms for clamping of parts larger than the carousel plate
• The clamping plate of VTL tables can be extended with clamping arms or clamping star (in case of heavy work-
Chain type tool magazine
pieces with big diameter)
R 40
Tool shank
Carousel plate
R 120
ISO 50
ISO 50
ISO 50
ISO 50
ISO 50
HSK 100
HSK 100
HSK 100
HSK 100
HSK 100
BT 50
BT 50
BT 50
BT 50
BT 50
40
60
80
100
120
Tool maximum diameter – fully occupied magazine
[mm]
125
125
125
125
125
Tool maximum diameter – without adjacent tool
[mm]
245
245
245
245
245
[kg]
25
25
25
25
25
Maximal tool weight (boosted)
Maximal tool length
[kg]
40
40
40
40
40
[mm]
400
400
400
400
400
R 60
R 60
R 80
R 80
R 120
R 120
Tool shank
ISO 60
ISO 60 / 50
ISO 60
ISO 60 / 50
ISO 60
ISO 60 / 50
Storage capacity
[pcs]
60
30+30
80
40+40
120
60+60
Tool maximum diameter – fully occupied magazine
[mm]
175
175 / 175
175
175 / 175
175
175 / 175
Tool maximum diameter – without adjacent tool
[mm]
400
400 / 320
400
400 / 320
400
400 / 320
Maximal tool weight
[kg]
50
50
50
50
50
50
Maximal tool length
[mm]
600
600
600
600
600
600
PICK UP tool magazine – optional
• Suitable for heavy and large size tools
• Customized solution on request
12
R 100
[pcs]
Maximal tool weight (standard)
• Sinumerik 840 D solution line control system
• Heidenhain iTNC 530 (max 60 kW main spindle)
• Manual control of the machine easily performed from portable panel
R 80
Storage capacity
Carousel plate with extending arms
CONTROL SYSTEMS
R 60
Rack type tool magazine – optional
• Large number of tools in stationary magazine
• Very fast tool change
13
GUIDEWAYS
ACCESSORIES
• Possible choice of guideway type for each axis
Tool cooling
Linear guideway
FRU VALUE TOS
FRU MASTER TOS
FRU POWER TOS
X
Y
Z
W
X
Y
Z
W
























Sliding guideway
CES
CEP
KES
KEP
OS
Hydrostatic guideway
Rolling guideway
• Low-pressure circuit for external coolant supply to the tool
• High-pressure circuit for internal coolant supply into the tool
High-pressure tool cooling:
20–80 bar, 35 l/min
Hydrostatic guideway
Rotating axis
Linear axis V
Rotating axis
Linear axis V
Rotating axis
Linear axis V






























Low-pressure tool colling:
5 bar, 60 l/min
3D touch probe
• Designated for workpiece setting on the table and for its measuring
• Measuring cycles automatically compensate for the length and diameter
of the tool, workpiece and dimensional errors
The laser tool measuring probe
• For non-contact tool setting and tool breakage detection
Linear guideway
Hydrostatic guideway
„TURN KEY SOLUTIONS”
Delivery of customised technological workplaces
• Milling machine
• Clamping fixtures
• Tools
• Guarantee of cycle
times
• CNC programmes
• Warranty and post
warranty service
Radial part of hydrostatic bearing
14
Axial part of hydrostatic bearing
15
APPLICATIONS
Machining of steam turbine casing
Machining of turbine casing
Machining of rails and tramway turnouts
Machining of rails
Machining of water turbine part
Machining of water turbine part
Machining of locomotive diesel engine
Machining of locomotive diesel engine - detail
Machining of Kaplan turbine blade
Stator machining
Machining of components for defence industry
Bed machining
16
17
REFERENCES
FRUNZQ 250 C-LS/16, KZN „Biezanow“, Poland
FRUFZQ 250B-LR/6, Henan Diesel Engine Industry, China
FRUFQ 350B-LR/13, The Ural Turbine Works, Russia
FRUFQ 400A-VR/20, TOS KUŘIM – OS, a.s., Czech Republic
FRUA 450-FSVS/17, Žďas a.s., Czech Republic
FRUFQ 450 B-VR/14, Tyazhmash, Russia
FRUFQ 300A-VR/7, Mavel, a.s., Czech Republic
FRUQ 300-VR/10, General Dynamics, Canada
FRUNQ 300B-VR/10, Tyazhmash, Russia
FRUF 400C-V/12, BHEL HYDERABAD, India
FRUNZ 150A-VS/5, Avic Xian Aircraft Industry, China
FRUFZ 450C-L/11, L&T MHI Turbine Generators, India
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KUŘIM
Štefánikova 41/110, 602 00 Brno, Czech Republic
Production plant:
Blanenská 257, 664 34 Kuřim, Czech Republic
Phone: (+420) 541 101 111
Fax: (+420) 541 102 355
e-mail: [email protected], [email protected]
www.tos-kurim.cz, www.ckd-blansko.cz