line pipe product catalogue

Transcription

line pipe product catalogue
LINE PIPE PRODUCT CATALOGUE
Contents
Borusan Group At a Glance
1
Borusan Mannesmann
3
Production Flow
5
Production Range
7
Production Standards
9
Advantages of Spirally Welded Pipes
10
The Submerged Arc Welding Process
11
Yield and Tensile Requirements for API - Grades for Sweet & Sour Services
13
Protective OD & ID Coating Systems
15
Pipe Joint Systems
22
QEHS Management
23
Integrated Logistics Experiences
28
Operational Highlights
29
References
35
Borusan Group At a Glance
Borusan
Steel
Distributorship
The Pipe
Group
The Flat Steel
Group
The Earth Moving
Equipments and
Power Systems Group
The Automotive
Group
Borusan Mannesmann
Borçelik
Borusan Makina ve
Güç Sistemleri
Borusan Otomotiv&
Borusan Oto
Borusan Paslanmaz
Çelik Boru ve Profil
(Stainless Steel Pipe
and Profile Production)
Kerim Çelik
Supsan
Borusan Mühendislik
(Engineering)
Manheim Turkey
Borusan ‹stikbal Ticaret
Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey
throughout its 65 years of history. The group currently operates in four major business areas including
steel, distributorship, logistics and energy.
In 2006 Borusan Group signed the United Nations’ Global Compact Policy and it supports and adheres
by the principles of “good corporate governance” and “sustainability” as a prerequisite of long-term and
permanent components of success.
In 4 major business
with
1
Logistics
Borusan Lojistik
Energy
Borusan Enerji
Contribution to Community:
Borusan has adopted as one of its primary principles the concept of giving back to the community with
which it does business. In order to better fulfill its social responsibility vision, the activities of the As›m
Kocab›y›k Culture and Education Foundation, which was founded in 1992, and Borusan Culture and Arts,
established in 1997, came together under one roof in 2008 to become the Borusan Kocab›y›k Foundation.
With a deep social responsibility consciousness, the Borusan Group established the Borusan Center for
Culture & Arts on October 15, 1997. The Borusan Center for Culture and Arts is a member of the
International Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes
the annual Mediterranean Contemporary Music Days. It pursues its music activities through its prominent
Borusan Istanbul Philharmonic Orchestra, the Borusan Chamber Orchestra, the Borusan String Quartet
and the Borusan Children’s Choir, as well as its Music Library.
areas
5.000 employees...
2
Borusan Mannesmann
Celebrated 50th anniversary in 2008...
Borusan Mannesmann; the flagship of Borusan Group, operates
with five mills, four in Turkey and one in Italy with a total annual
production capacity of 925.000 tons. We produce our spiral welded
(SAWH) and longitudinal welded (ERW) products using the latest
production techniques.
U.S
As the leader of Turkish steel pipe market, Borusan Mannesmann
owes this outstanding position to its 50 years of corporate structure
experience, continuous development and customer oriented
approach. Especially in line pipe business, Borusan Mannesmann
has an established reputation in providing an extraordinary level
of quality, reliability and commitment in its products and services.
We have a track record which has a wide range in oil and gas
pipeline applications both in Turkey and International markets with
high grade API standards. Our SAWH line pipes (dia.14"-100") are
not only used for gas, oil and water transmission but also for piling
applications.
Giving priority to product quality and qualified work force in our
growth strategies, we aim to meet customized expectations of our
customers throughout the world. Our Pipeline Projects Management
Team, specialized in providing total solutions to its customers in
pipe supply contracts that includes manufacturing processes,
contract management, production and integrated logistics services
worldwide.
Corporate Structure:
Borusan Group and one of Europe's leading steel and technology
companies; Salzgitter Mannesmann GMBH, merged their welded
steel pipe investments in Turkey and named that partnership;
“Borusan Mannesmann Boru Yat›r›m Holding” in 1998. The company
has 77% shares of Borusan Mannesmann Boru San. ve Tic. A.fi.
77%
23%
Borusan Mannesmann Boru
Yat›r›m Holding
73%
3
16%
Free Float
11%
Others
CANADA
UNITED STATES
“Our mission is to provide products and services that
enhance the quality of life with our expertise in steel
pipe industry and to promote the process of economic
and social progress of our community...”
Halkalı Plant
Gebze Plant
İzmit Plant
Gemlik Plant
Vobarno Plant
QUEEN ELIZABETH
ISLANDS
ICELAND
SWEDEN
FINLAND
NORWAY
EST.
LAT.
DENMARK
LITH.
UNITED
KINGDOM
IRELAND
NETH.
BELGIUM
FRANCE
PORTUGAL
BELARUS
POLAND
GERMANY
CZECH
UKRAINE
REP.
SLOVAKIA
AUSTRIA
HUNGARY
SWITZ.
SLOVENIA
ROMANIA
CROATIA
BOS.& SERBIA
HERZ
BULGARI
ITALY
KAZAKHSTAN
UZBEKISTAN
GEORGIA
ALB.
SPAIN
AZERBAIJAN
GREECE
TURKEY
SICILY
CYPRUS
50% of production
going overseas...
TUNISIA
SYRIA
LEB.
ISRAEL
IRAQ
IRAN
JORDAN
ALGERIA
PAKISTAN
LIBYA
EGYPT
SAUDI
ARABIA
QATAR
U.A.E
OMAN
CUBA
YEMEN
SENEGAL
GAMBIA
FRENCH
GUIANA
CAMEROON
GABON
CONGO
TANZANIA
ANGOLA
REUNION
SOUTH
AFRICA
Workforce of 1.250
committed people...
Location of Borusan Mannesmann Mills
4
Production Flow
SAWH Pipe Production - Helical Submerged Arc Welded Pipe
Offline Ultrasonic
Inspection
Final Inspection
and Marking
Stockpiling
X-Ray Inspection
Hidrostatic Test
Beveling of
Pipe Ends
Inside Welding
Spiral Forming
Outside Welding
Edge Preparing
Uncoiling
Ultrasonic Test
Cutting to Length
5
Coil Identity
and Analysis
ERW Pipe Production - Electric Resistance Welded Pipe
Stockpiling
Final Inspection
and Marking
Ultrasonic Test
Hidrostatic Test
Beveling of
Pipe Ends
Coil Identity
and Analysis
Uncoiling
Edge Preparing
Preforming
Forming
Welding
Beat Cutting
(inner/outer)
Ultrasonic Test
Sizing and Straightening
Post-Annealer
Quenching
Cutting to Length
6
7
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
54
56
60
64
66
68
72
80
82
88
100
355.6
406.4
457.2
508
559
610
660
711.2
762
812.8
863.6
914
965.2
1016
1067
1118
1168
1219
1321
1372
1422
1524
1626
1676
1727
1829
2032
2083
2235
2540
mm
inch
mm
OD
4.5
5
5.5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
78.4
69.8
67.2
59.8
72.7
61.5
54.7
64.7
55.9
50.2
44.6
39.0
49.7
44.7
39.7
34.7
X 80
X 65
X 70
X 60
X 42
X 52
137.1
130.2
123.2
116.4
105.9
112.1
109.5
102.6
95.7
88.8
82.0
75.1
68.3
61.3
54.4
47.5
99.6
93.3
87.1
80.8
74.6
68.3
62.0
55.8
49.5
43.2
171.9
164.5
157.0
149.4
141.9
134.3
126.9
119.4
111.9
104.3
96.8
89.4
81.8
74.3
66.8
59.2
51.7
235.6
226.8
209.2
200.4
191.8
183.0
174.2
165.4
156.6
147.9
139.1
130.3
121.6
112.7
104.1
95.3
86.5
77.7
68.9
60.2
319.2
299.1
279.0
269.1
259.0
238.9
228.8
219.0
208.9
198.9
188.8
178.7
168.8
158.8
148.7
138.7
128.6
118.8
108.7
98.6
88.6
78.6
68.6
97.8
85.2
423.4
370.0 410.8
358.9 398.5
336.2 373.4
313.6 348.2
302.5 335.9
291.2 323.3
268.5 298.1
257.2 285.6
246.1 273.2
234.8 260.7
223.5 248.1
212.2 235.6
200.9 222.9
189.7 210.5
178.4 198.0
167.1 185.4
155.8 172.9
144.5 160.3
133.4 148.0
122.1 135.4
110.7 122.8
99.5 110.3
88.2
76.92
562.1
548.2
493.2
465.5
451.6
438.1
410.4
382.7
369.2
355.4
327.7
313.8
300.3
286.5
272.6
258.8
244.9
231.3
217.5
203.7
189.9
176.0
162.5
148.7
134.8
121.0
107.3
93.5
657.8
612.9
597.8
537.7
507.5
492.4
477.6
447.4
417.2
402.5
387.4
357.2
342.1
327.3
312.2
297.1
282.1
266.9
252.0
237.0
221.9
206.9
191.8
177.0
161.9
146.8
131.7
116.7
310.7
328.4
345.9
363.5
381.1
398.4
416.0
451.2
468.8
486.1
521.3
556.5
288.8
305.3
321.5
337.9
354.2
370.3
386.6
419.3
435.7
451.7
484.4
517.1
766.8
872.1
810.1
714.3
712.3
696.7
663.6
626.6
647.3
582.2
591.4
293.3
272.7
549.5
275.8
256.4
573.8
258.2
240.1
533.1
240.7
223.0
205.8
188.2
170.5
153.0
135.5
223.8
207.4
191.4
175.0
158.7
142.4
126.1
934.0
821.2
765.0
746.1
671.0
633.3
614.4
595.9
558.2
520.4
502.0
483.1
445.4
426.5
408.0
389.1
370.3
351.5
332.5
313.9
295.1
276.3
257.5
238.6
220.1
201.2
182.4
929.8
866.1
844.7
759.6
716.9
695.5
674.5
631.8
589.0
568.0
546.7
503.9
482.5
461.6
440.2
418.8
397.5
376.0
354.9
333.6
312.3
291.0
269.6
248.6
936.3
883.5
857.1
831.2
778.3
725.5
699.6
673.2
620.4
594.0
568.1
541.7
515.3
489.0
462.4
436.3
410.0
987.0
924.1
861.3
977.7 1017.8
948.1
887.8
827.4
797.8
966.5 1007.9 1049.3
937.5
909.2
851.3
793.5
765.1
736.2 767.62
678.3 707.25
649.4 677.06
621.1 647.47
592.1 617.29
563.2 587.11
534.4
980.3 1024.3 1068.3 1112.2
925.0
897.3
870.2
814.9
759.5
732.4
704.7
649.4
621.7
594.6
566.9
539.3
511.7
483.9
992.3 1041.4 1090.5 1139.5 1188.4 1237.3
892.2
841.9
816.7
792.1
741.8
691.5
666.8
641.7
591.3
566.2
541.5
516.4
491.2
466.2
440.9
416.1
391.0
366.0
340.9
967.1 1017.5 1067.8 1118.1 1168.4 1218.6 1268.8
943.2
848.1
800.3
776.4
752.9
705.2
657.4
633.9
610.0
562.2
538.4
514.9
491.0
467.1
443.3
419.3
395.7
371.9
348.1
324.3
984.1 1038.3 1092.4 1146.5 1200.6 1254.6 1308.6 1362.5
916.6
894.0
803.9
758.6
736.0
713.8
668.5
623.2
601.0
578.4
533.1
510.5
488.3
465.6
443.0
420.4
397.7
375.3
352.8
330.2
307.7
285.0
262.8
995.9 1057.7 1119.5 1181.2 1242.9 1304.5 1366.1 1427.6 1489.1 1550.5
875.5
815.6
795.4
715.3
675.1
655.0
635.2
595.0
554.8
535.0
514.9
474.7
454.5
434.8
414.7
394.6
374.5
354.3
334.4
314.4
294.3
274.3
254.1
234.4
214.2
194.1
0.157 0.177 0.197 0.217 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.663 0.709 0.748 0.787 0.827 0.866 0.906 0.945 1.000
4
Wall Thickness (mm & inch)
Production Range - SAWH Line Pipes
2.8
2.9
3.4
3.56
3.68
3.7
3.9
4.5
5.1
5.2
6
6.6
7
7.1
8.1
8.4
8.6
9.3
9.5
11
12
12.5
9.72 10.04 10.09 10.62 12.18 13.73 13.99 16.02 17.53 18.52 18.77 21.21 21.94 22.42 24.08
9.30
7.97
25.88 29.80 33.69 34.34 39.51 43.36 45.92 46.56 52.91 54.81 56.07 60.48 61.73 71.07 77.24 80.30
35.44 40.09 40.87 47.04 51.64 54.70 55.47 63.08 65.35 66.87 72.15 73.65 84.88 92.30 95.99
We can meet all X 42 requirements in our production range.
273
10 3/4
19.55 19.65 20.70 23.81 26.91 27.43 31.53 34.59 36.61 37.12 42.15 43.65 44.64 48.12 49.10 56.45 61.29 63.68
219.1 8 5/8
323.9 12 3/4
14.94 15.02 15.81 18.18 20.53 20.91 24.01 26.32 27.84 28.22 32.00 33.12 33.87 36.46 37.20 42.67 46.25 48.03
168.3 6 5/8
141.3 5 9/16
11.56 12.09 12.49 12.55 13.21 15.18 17.13 17.45 20.02 21.92 23.18 23.50 26.61 27.53 28.14 30.27 30.88 35.35
9.37 10.54 10.73 12.27
8.17
7.77
7.73
7.49
7.17
6.15
3 1/2
114.3 4 1/2
88.9
4.85
3.97
3.14
9.91
8.69
8.54
7.60
6.65
6.32
6.29
6.10
5.84
5.01
2 7/8
73
X 70
7.07
6.94
6.19
5.42
5.16
5.14
4.98
4.77
4.10
2 3/8
X 65
60.3
X 60
5.53
5.43
4.86
4.27
4.07
4.05
3.93
3.76
3.25
1 1/2
48.3
2.73
2.13
X 52
4.77
4.69
4.21
3.70
3.53
3.51
3.41
3.27
2.82
1 1/4
3.24
2.87
42.4
3.60
2.49
2.21
2.74
2.72
2.65
2.54
2.20
1
2.12
2.11
2.05
33.7
1.67
1.61
1.60
1.56
1.66
1.28
1.97
3/4
26.9
1.50
1/2
21.3
1.72
inch 0.109 0.113 0.133 0.140 0.145 0.147 0.154 0.179 0.200 0.203 0.237 0.258 0.277 0.280 0.318 0.331 0.337 0.365 0.375 0.432 0.472 0.492
mm
Wall Thickness (mm & inch)
1.32
mm
OD
Production Range - ERW Line Pipes
8
Production Standards
Petroleum and Gas Line Pipes
API 5L/ISO 3183 : Requirements of PSL 1 & PSL 2
Annex G : Resistance to ductile fracture propagation
Annex H : For Sour Service
EN 10208
: Requirements of Part 1 & Part 2
GOST 20295
: Requirements of Type 1, 2 and 3.
Water Line Pipes
With protective OD and/or ID coating, plain (beveled) or sleeve welded joints.
EN 10217-1
: SAWH & ERW
EN 10224
: SAWH & ERW
AWWA C 200
: SAWH & ERW
BS 534
: SAWH & ERW
General Purpose Pipes
EN 10217-3
: SAWH - Alloy, fine grain
Service condition: max 400°C, min -50°C
EN 10217-5
: SAWH - Alloy or non-alloy,
Service condition: max 400°C,
EN 10217-6
: SAWH - Non-alloy,
Service condition: - 40°C
ASTM A139
: SAWH
Piling & Construction Pipes
ASTM A 252
: SAWH
EN 10219
: SAWH & ERW
EN 10210
: SAWH & ERW
Pipe Lengths: any desired lengths between 6 - 18 m
These are our general production standards and specifications.
We can meet other production standards and specifications upon request.
9
Advantages of Spirally Welded Pipes
Spirally welded pipes have been used all over the world for high-pressure gas and oil pipeline
projects (including USA, Canada, Europe etc.) which have proven their high quality as high strength
steel line pipes.
- Hot rolled coil is used as base material for the production of spirally welded pipes instead of
plates. As a result the continuous process coming from HRC usage provides flexibility (diameter
and length) of production.
- The mechanical properties are already present in the base material. Since any cold expansion
reduces the material's ductility, the spirally welded pipe has a higher safety margin than cold
expanded pipes.
- Spirally welded pipes have more integrity structure wise. Test results on fracture propagation
prove this fact.
- When carrying out field cold-bending, it is not necessary to take the weld seam position into account.
- There is a favorable orientation of the weld seam and of the strip's direction of rolling relative
to the direction of principal stress.
10
The Submerged Arc Welding Process
The principle of the spiral pipe production is simply bending the steel strip spirally into cylindrical
pipe shape and ultimately welding edges together. The occurrence of weld seam step by step
can be seen in the figure displayed on page 12.
The submerged arc welding (SAWH) process is widely used for welding thick sections, yet it can
be applied to plate sections as thin as approximately 4 mm.
In spirally welded pipe production process, very impressive capabilities can be achieved for high
rates of travel by using multiple electrodes in two-run technique. The high currents, obtained by
multiple electrodes, generate considerable heat which leads to deep penetration of the base metal.
In Borusan Mannesmann, remarkable control is always exercised over the contour of the deposit
and extent of the penetration into the base metal. Both of these factors have important effect
on the chemical composition and metallurgical properties of the weld metal.
11
AC I
AC I
DC
DC
AC II
12
Yield and Tensile Requirements for API-Grades for Sweet & Sour Services
API 5L/ISO 3183
Yield Strength (Mpa)
PSL 1
Tensile Strength (Mpa)
PSL 2
PSL 1
Correspodence to
PSL 2
PSL 1
PSL 2
Min
Max
Min
Max
Min
Max
Min
Max
A25
-
175
-
-
-
310
-
-
-
-
-
-
A
-
210
-
-
-
335
-
-
-
L210GA
-
-
EN 10208-1
EN 10208-2
B
BN/S
245
-
245
450
415
-
415
760
L245GA
L245NB L245MB
X42
X42N/M/S
290
-
290
495
415
-
415
760
L290GA
L290NB L290MB
X46
X46N/M/S
320
-
320
525
435
-
435
760
-
X52
X52N/M/S
360
-
360
530
460
-
460
760
L360GA
X56
X56N/M/S
390
-
390
545
490
-
490
760
-
X60
X60N/M/S
415
-
415
565
520
-
520
760
-
L415NB L415MB
X65
X65M/S
450
-
450
600
435
-
435
760
-
L450NB L450MB
X70
X70M/S
485
-
485
635
570
-
570
760
-
L485NB L485MB
X80M/S
-
-
555
705
-
625
825
-
L555NB L555MB
-
-
L360NB L360MB
-
-
EN 10208-1
Yield Strength
Grade
Tensile Strength
Rt /Rm Elongation
0.5
Mpa
Correspondance
to API
(%)
Min
Max
Min
Max
Max
Min
L210GA
210
-
335
475
-
25
A
L235GA
235
-
370
510
-
23
-
L245GA
245
-
414
555
-
22
B
L290GA
290
-
415
555
-
21
X42
L360GA
360
-
460
620
-
20
X52
EN 10208-2
Heat
Treatment
conditions
Normalized
or
normalizing
rolled
Yield Strength
Steel
Class
Non-Alloy
Special-Alloy
Non-Alloy
Thermo mechanically
rolled
13
Alloy
Special
Steel
Tensile Strength
Rt /Rm
0.5
Mpa
Grade
Elongation
Correspondance
to API
(%)
Min
Max
Min
Max
Max
Min
L245NB
245
440
415
-
0.80
22
B
L290NB
290
440
415
-
0.85
21
X42
L360NB
360
510
460
-
0.85
20
X52
X60
L415NB
415
565
520
-
0.85
18
L245MB
245
440
415
-
0.85
22
B
L290MB
290
440
415
-
0.85
21
X42
L360 MB
360
510
460
-
0.85
20
X52
L415MB
415
565
520
-
0.85
18
X60
L450MB
450
570
535
-
0.87
18
X65
L485MB
485
605
570
-
0.90
18
X70
L555MB
555
675
625
-
0.90
18
X75
Baku - Tbilisi - Ceyhan Oil Pipeline
42" - 194 Km
Excellence in Sour Service
14
Protective OD & ID Coating Systems
Borusan Mannesmann offers wide range of anti-corrosive and protective OD & ID coatings in its
fully integrated coating facilities. The below table illustrates the type of coatings applied externally and
internally according to standards and special customer requirements.
OD (Outer Diameter): External Coating
ID (Inner Diameter): Internal Coating
General Application Area
Type of Coating
OD
ID
Gas & Oil Line Pipe
Water Line Pipe
FBE
Epoxy (liquid)
Polyethylene (PE)
Polypropylene (PP)
Cement Mortar
Other OD&ID coating processes can also be designed for each specific application i.e. PU, Coal tar,
Bitumen, Glass reinforced epoxy etc. which all above processes are within Borusan Mannesmann’s
broad experience.
Maximum Operating Temperature of Coating
PP SPECIAL
PP NORMAL
FBE DRY CONDITION
FBE WET CONDITION
HDPE
MDPE
LDPE
0
10
20
30
40
50
60
70
80
Temperature (0C)
15
90
100 110 120 130 140
General Application Standards
FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high
protection of gas and oil pipe lines.
(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and
corrosion resistance are achieved by 3-layer coating method.
(DIN 30670, TS 5139, NF A 49-710, UNI 9099)
Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength
and corrosion resistance are achieved by 3-layer coating method.
(DIN 30678, NF A 49-711)
Flow Efficiency ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in
order to reduce pipe wall roughness thus increasing throughput.
(API RP 5L2)
Epoxy OD & ID Coating: Various epoxy coatings applied externally or internally are enabling
hygienic inner surface for potable water transportation and outer surface to resist soil or sea water
corrosion. Coating thickness is up to 1000 μm.
(AWWA C 210, TS EN 10289)
Cement Mortar ID Coating: Specifically for potable water pipe lines cement mortar ID coating
provides hygienic and excellent corrosion resistance and protection. On demand regular cement
mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied.
(AWWA C 205, DIN 2614, BS 534, TS 8590)
16
Protective OD & ID Coating Systems
FBE (Fusion Bonded Epoxy) OD Coating for Gas and Oil Pipelines
FBE OD coating consists of the following steps;
• Surface preparation and cleaning
- Solvent/detergent washing (if necessary)
- Blasting (anchor pattern profile)
- Phosphoric acid washing and rinsing
• Induction heating
• Electrostatical application of powder epoxy
• Quenching
• Test and inspection
Applied Standards: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213
Blast Cleaning
Drying
Acid
Washing
Induction
and
Induction Rinsing Heating
Heating
FBE
Application
Quenching
17
Holiday
Test
Protective OD & ID Coating Systems
Polyethylene / Polypropylene OD Coating
For 3-layer PE/PP OD coating, at first pipe surface is cleaned by shot blasting in accordance with
customer specs and then preheated to the desired temperature by using induction heating system.
Following preheating, epoxy primer is applied to the pipe surface. Just after epoxy primer application,
the extruded adhesive and PE/PP are coated to the pipe using wrapping method. Finally the pipe
is cooled with water.
3 - layer PE/PP OD coating consists of;
1. layer: Electrostatical application of epoxy primer
2. layer: Extruded adhesive wrapping
3. layer: Extruded wrapping (PE, PP, LDPE, MDPE, HDPE).
Applied Standards: DIN 30670, TS 5139, NF A 49-710, UNI 9099
Blast Cleaning
Drying
Induction
Heating
Pipe end
Preparation
Epoxy Primer
Quenching
Wrapping of
Adhesive
Holiday
Test
Wrapping of
PE/PP
18
Protective OD & ID Coating Systems
Flow Efficiency ID Coating for Gas & Oil Line Pipes
(Flow - Coat Epoxy)
Pipes for gas and oil transmission pipe lines are internally coated with epoxy resin:
• To reduce pipe ID roughness thus increasing throughput.
• To reduce corrosion product deposits by considerable amounts.
Applied Standards: API RP 5L2
Solvent Free Epoxy Coating (ID)
Various epoxy coatings applied internally are enabling hygienic inner surface for potable water
transportation and outer surface to resist soil or sea water corrosion. Coating thickness is up to
1000 μm.
Applied Standards: AWWA C 210, TS EN 10289
Cement Mortar ID Coating for Water Line Pipes
Cement mortar coating features permanent corrosion protection for handling potable water.
Applied Standards: AWWA C 205, DIN 2614, BS 534, TS 8590
19
OD Coating Main Application Parameters
Heating for
coating
Surface preparation
Pre-preparation
OD
Processes Coating
type
Tested / Inspected parameter
Desired minimum Quality criteria
PE
Contaminants
Free from Oil and gress
PP
Pipe surface temperature
Metal surface temperature min
30C above atmospheric dew point
FBE
Ambient condition
Relative humidity less than 85%
Surface profile
50-100 μm
Surface cleaning degree
Min. Sa 2 1/2 degree
acc. to standards SIS 55900
or ISO 8501-1
Salt contamination
Max. 3 μgr/cm2
Dust contamination
ISO 8502-3 max rating 2-2
Surface condition
Free from material surface defects
Phosphoric acid washing
Concentration: 5 - 20 %
PH: 1-2
Temperature
Recommendation of epoxy
manufacturer
Epoxy thickness
80-150 μm
Adhesive thickness
150-250 μm
Total thickness of Coating
Acc. to customer requirements
Peeling test: min.150 N/cm
Cathodic disbonding: max 3,0 mm
(400C, 7 days, -1,5V)
PE
PP
FBE
PE
PP
FBE
Application of coating
PE
PP
Coating Performance
FBE
Coating thickness
Acc. to customer requirements
(min 300 μm)
Coating Performance
CD: avg 2,0 mm
(660C, 48 hr, -3 V)
Cross section porosity: ≤ Rating 5
(Rating 1-10)
Flexibility: - 300C, 2.50 OD
Hot water soak : Rating 1
(Rating 1-3)
20
21
Pipe Joint Systems
®
Cylindrical end
ZAP-LOK
29
26
a
30 25
a
24
21
20
f
PE
27
S
b
t
Rubber Ring
28
22
Cement
Y
D
D1
31
32
* For water pipelines
* For high pressure gas & oil pipelines up to 12”
Spherical end
Butt Weld
Joint Preparation
fav
S
30˚ (+5˚/-0˚)
S
a
d1
do
do
1,6 mm ± 0,8mm
* For water pipelines
d2
l
NW
NW
a
* For all types of applications
Other types of joints may be available upon request.
*Double Joint Operation
22
QEHS Management
Borusan Group companies all share a common set of guiding principles, which help this vast
enterprise to operate in complete harmony. These principles are commitments to productivity,
innovation and environmental responsibility.
From raw material to finished product, Borusan Mannesmann determines the impacts on environment
and in order to reduce impacts, controls each step of the process. Our Environmental Management
System certificate (ISO 14001) proves our commitment to environment.
Healthy performance is delivered through healthy people. In compliance with Occupational Health
and Safety Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect
health and safety of its work force and service providers.
Borusan Mannesmann; exemplary with its modern management approach as well as its investments,
has been applying The Lean Six Sigma methodology since 2002 and Voice of Customer (VOC)
process since 2003.
The Lean Six Sigma methodology is a highly disciplined business management strategy that seeks
to remove the causes of defects in production and business processes, and to continuously
improve productivity, profitability and customer satisfaction. Besides with the VOC process, we
capture the requirements and feedback from our customers to provide the best product and
service quality.
Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints
Handling Management Systems Certificate (ISO 10002); which is a first in steel pipe sector globally.
23
Quality
Almost every major Energy, Oil and Gas company along with some of the biggest EPC’s in USA,
Canada and Europe have approved our quality and listed us among their valuable supplier lists.
Ongoing research and development activities are aimed at further improving product and service
quality and increasing the product range through use of technology along with original and more
cost effective marketing techniques. A dynamic, highly qualified staff, regularly trained to keep
abreast of new production methods, ensures that production conform to exacting quality standards.
(API Q1, ISO 9001, ISO 29001)
24
Quality
The feasibility and operational safety of a pipeline project are predominantly governed by the quality of the
line pipe. The table given below contains the most important quality characteristics and examination
determination methods. These are the methods we are using to meet our clients most stringent requirements.
25
Surface
Homogeneity
Free from defects
Chemical
Composition
Toughness
Properties
Strength
Properties
Metallurgical
Strructure
Pipe Geometry
Quality Characteristics
Pipe body
Diameter
Wall thickness
Length
Out of roundness
Straightness
Weld
Height
Width
Off-set
Angle
Penetration
Misalignment
Examination / Determination by
Tape measurement circumference,
Caliper, Ultrasonic measurement,
Tape measurement
Caliper, Gauge
Cord and range measurement
Macrographic examination
Pipe body
Grain size
Inclusions
Macrographic examination
Weld
HAZ
Structure
Macrographic examination
Pipe body
Yield strenght
Tensile strenght
Elongation
Tensile test
Ring Expansion Test
Weld
Tensile strength
Tensile test
Pipe body
Notch impact energy
Fracture Properties
Hardness
Charpy impact test
DWT-test
HV-Hardness measurement
Weld
Notch impact energy
Hardness
Fracture Properties
Charpy impact test
HV-Hardness test
CTOD, SENB
Pipe body
Individual elements
Carbon equivalent
Spectrometric chemical analysis
Formula
Inside &
Outside
pipe body
Max. Permissible
surface defects
Visual examination,
Ultrasonic testing,
Dye-penetrant testing
Magnetic particle testing
Pipe body
Max. Permissible
lamination/separation
Ultrasonic testing
HAZ
Max. Permissible
Inclusion
Ultrasonic testing
Weld
Weld defects
Ultrasonic testing
X-ray testing (radiascopic method)
Hydrostatic pressure testing
Quality
Coating material
performance
Environment
condition
Surface Quality
Quality Characteristics
Dust
contamination
Acceptable Dust degree With adhesive Tape
Salt
contamination
Acceptable Salt degree Salt level measurement
Surface profile
Surface
cleanliness
Profile depth & shape
Near white surface
Surface defects
Free of material defects Visual inspection
Condition of
coating plant
Dew point temperature
Relative humidity
FBE
Thermal characteristics By DSC tester
of epoxy
PE, PP
Physical properties
Density, Carbon black,
Melt flow index, electrical resistivity
Elasticity
% elongation
Aging
Resistance to Heat & UV-ray ageing
Grain size
Organic contaminants
Sieve analysis
Chemical analysis
Adhesion
properties
Strength
properties
Free from defects
Homogeneity Surface
Cement mortar
Corrosion Curing
Examination / Determination by
Comparison gauge, profilometer
Comparison
Dew meter
Thermometer
OD & ID Coating Surface defects
Visual inspection
OD & ID Coating Discontinuity
Thickness
Holiday test
Thickness meter
OD & ID Coating FBE OD Coating
Low temp., flexibility test, hardness
PE, PP Coating
Indentation, impact resistance, bending
Cement mortar
Compressing strength, bending strength
PE & PP Coating Peeling resistance
Peeling strength by load cell
or dynamometer,
Cement mortar
ID Coating
Peeling speed by dead weight test
Tensile test.
FBE OD Coating
V-notch, Cross cut
FBE OD Coating Application parameters DSC test
Liquid Epoxy
Solvent test
PE, PP, FBE,
OD Coating
Resistance to
disbonding from
pipe surface
Cathodic disbonding
26
Just in time
on-site delivery
27
Integrated Logistics Experiences
The care devoted to proper storage and shipment of products is part of Borusan Mannesmann’s
commitment to customer satisfaction.
Borusan Mannesmann plants are located on the eastern coast of Marmara Sea in the vicinity of
many piers that are expert in pipe loading equipped with mobile cranes, forklifts and other machinery
necessary for international shipment.
Borusan Mannesmann, together with Group’s integrated logistic company Borusan Logistics, is
able to deliver with high versatility for every international project from Saharan desert to Rocky
mountains.
We deliver
• By railway
• By barge transportation
• By IACS class vessels (sous-palan unloading)
• By truck and trailers
• Even by containers
In many of our projects we have been in charge of custom clearance, sous-palan operations,
leasing and management of stockyards, on-site delivery; providing complete integrated logistics
solutions to meet even the most stringent client delivery terms.
28
Project:
Elba Express Expansion Gas Pipeline
/ USA - 2008
29
Operational Highlights
Project Details:
Size:
Total Length:
Standard:
OD Coating:
36"-42"
313 km
API 5L PSL2 X70
FBE
Client:
Southern Natural Gas Pipeline Group
Scope of Logistics: DDP basis delivery to 5 pipe yards. The logistics scope includes unloading,
double jointing, girth weld coating, sand berms preparations and stacking.
- 22 shipments via A class vessels.
- On site double-joint operation
- Management of 6 different stockyards.
Logistic Partners:
Borusan Logistics (Transportation from Izmit/Turkey to USA)
Borusan Logistics International (USA operations)
On this prestigious project Borusan Mannesmann produced FBE coated 48" pipes according to
the client’s requirements. The pipes were double jointed to 80 ft (24 m) pipe length. 80 ft pipes
were transported with special trucks to 4 other designated pipe yards.
30
Project:
MOL Natural Gas Transmission Project
/ HUNGARY-2007
31
Operational Highlights
Project Details:
Size:
Total Length:
Standard:
OD Coating:
ID Coating:
40"
205 km
EN 10208-2 L485 MB
3 Layer PE acc. to DIN 30670
Flow Coat Epoxy acc. to API RP5 L2
Client:
End User:
Salzgitter Mannesmann (GE)
MOL-Hungary
Scope of Logistics: DDP transportation to 14 different pipe yards along the pipeline route in
Hungary. The logistics scope includes unloading, stockpiling and safe guarding
during entire delivery operation
Logistic Partners:
Borusan Logistics (Transportation from Izmit plant to Hungary)
Borusan Logistics International (Hungary operations)
The following transportation methods have been used simultaneously because of the tight delivery
schedule
1- Transportation by vessel & barges (45 % of the total quantity)
2- Transportation by train (55 % of the total quantity)
Complete handover of the project to the Client was realized in 10 months time.
32
Project:
Baku - Tbilisi - Ceyhan
Crude Oil Pipeline / TURKEY- 2005
33
Operational Highlights
Project Details:
Size:
Total Length:
Standard:
Outside Coating:
42"
194 km
API 5L - PSL 2 X65 (HIC)
3 Layer PE acc. To DIN 30670
Client:
End User:
BTC Directorate
BTC CO.
Scope of Logistics: Delivery to the pipe yards located at 4 different locations (Kars, Erzincan,
Ceyhan and Terminal), including unloading and stockpiling of the pipes.
The following transportation methods have been used simultaneously because of the tight delivery
schedule:
- Transportation by trucks (15 % of the total quantity)
- Transportation by train & trucks (85 % of the total quantity)
The project has been completed within a period of 12 months.
This project was one of the most important pipeline projects of its time. Global energy conglomerates,
along with the world’s top engineering groups took part in this major infrastructure investment,
where highest technical, operational and HSE standards were applied.
34
Major SAWH Reference List for the Last Five Years
COUNTRY
CLIENT
USAGE
PROJECT
DESCRIPTION
QUANTITY
YEAR
ALGERIA
SONATRACH
GAS
48" GR4 PIPELINE PROJECT
X70 OD PE, ID EPOXY COATED
305 KM
2009
HUNGARY
SALZGITTER
MANNESMANN
GAS
32" MOL CROATIAN TRANSIT PIPELINE
L485MB OD PE, ID EPOXY COATED
209 KM
2009
TURKEY
BOTAfi
GAS
16" MUGLA NATURAL GAS
DISTRIBUTION PR.
L485MB OD PE, ID EPOXY COATED
94 KM
2009
ALGERIA
CAMEG
GAS
20" - 28" GAS PIPELINE PROJECTS
X60 - X70 OD PE, ID EPOXY COATED
717 KM
2009
USA
TENNESSEE GAS
PIPELINE
GAS
30" 300 LINES PIPELINE PROJECT
X70 OD FBE, ID EPOXY COATED
212 KM
2008
HUNGARY
SALZGITTER
MANNESMANN
GAS
28" FGSZ PIPELINE PROJECT
L450MB OD PE, ID EPOXY COATED
49 KM
2008
USA
SOUTHERN
NATURAL GAS
GAS
36" - 42" ELBA EXPRESS PIPELINE
PROJECT
X70 OD FBE COATED
313 KM
2008
ALGERIA
SNAMPROGETTI
GAS
24" LZ2 HASSI R'MEL - ARZEW
PIPELINE
X60 OD PE COATED
476 KM
2007
HUNGARY
SALZGITTER
MANNESMANN
GAS
40" MOL NATURAL GAS
TRANSMISSION PROJECT
L485 OD PE, ID EPOXY COATED
205 KM
2007
TURKEY
ASK‹ WATER
AUTHORITY
WATER
64" - 56" KIZILIRMAK - KES‹KKÖPRÜ
PIPELINE
S355JR OD PE, ID EPOXY COATED
185 KM
2007
35
COUNTRY
CLIENT
USAGE
PROJECT
DESCRIPTION
QUANTITY
YEAR
HUNGARY
OTF CONTRACTING
COMPANY
GAS
32" MOL PIPELINE PROJECT
L485MB OD PE, ID EPOXY COATED
55 KM
2007
ALGERIA
SONATRACH
GAS
40" GZ1 HASSI R'MEL - MEDAREG
PIPELINE
X60 OD PE, ID EPOXY COATED
234 KM
2006
TURKEY
AT‹LLA DO⁄AN
CONTRACTING CO.
GAS
36" LOOP PROJECT
X65 OD PE COATED
30 KM
2006
IRAN
PAYANDAN
GAS
48" NIGC GAS PIPELINE PROJECT
X65 NO OD & ID COATING
103 KM
2005
TURKEY
BOTAfi
GAS
42" SHAHDENIZ PHASE 2 PIPELINE
PROJECT
X65 OD PE COATED
115 KM
2005
TURKEY
BOTAfi
GAS
36" TURKEY GREECE PIPELINE
X65 OD PE COATED
180 KM
2005
ALGERIA
SONATRACH
CRUDE
OIL
30" NK1 PIPELINE PROJECT
X60 OD PE COATED
665 KM
2005
IRAN
NATIONAL IRANIAN
GAS CO. (NIGC)
GAS
48" PIPELINE PROJECT
X65 NO OD & ID COATING
226 KM
2005
TURKEY
BOTAfi
GAS
24" ÇANKIRI - TOSYA - KASTAMONU
PIPELINE
X52 OD PE COATED
145 KM
2005
TURKEY
BOTAfi, BTC
Directorate
CRUDE
OIL
34" - 42" BAKU - TBILISI - CEYHAN
PIPELINE
X65 OD PE COATED
194 KM
2005
36
Major ERW Reference List for the Last Five Years
COUNTRY
CLIENT
USAGE
PROJECT
DESCRIPTION
QUANTITY
YEAR
AUSTRIA
EVN
GAS
6" - 8" - 10" PIPELINE PROJECT
L290NB OD PE COATED
15 KM
2009
EGYPT
FAYUM GAS CO.
GAS
8" PIPELINE PROJECTS
X52 OD PE, ID EPOXY COATED
30KM
2009
AZERBAIJAN
ETSUN CO.
GAS
8" BP GAS TERMINALS CONNECTION
LINE
X42 OD PE COATED
10 KM
2009
TUNISIA
STEG
GAS
8" ENFIDHA -SIDI ABDELHAMID
PIPELINE
X42 OD PE COATED
20 KM
2009
TURKEY
BOTAS
GAS
10" BISMIL GAS DISTRIBUTION LINES
X46 OD PE COATED
76 KM
2009
CONGO
SALZGITTER
MANNESMANN
GAS
8" PERENCO RDC MISCELLANEOUS
PIPELINES
GRB OD PE COATED
63 KM
2009
GABON
SALZGITTER
MANNESMANN
GAS
10" OZANGUE DIGA PIPELINE
X42 OD PE COATED
35 KM
2009
EGYPT
TOWNGAS
GAS
1/2" - 3/4" GAS DISTRIBUTION PIPES
GRA OD VARNISH COATING
4,500 KM
2009
TURKEY
BOTAS
GAS
10" BISMIL GAS DISTRIBUTION LINES
X46 OD PE COATED
38 KM
2009
TURKEY
AKSA
GAS
4" - 6" - 8"- 10" - 12" GAS
DISTRIBUTION PIPES
GRB - X52 OD PE COATED
293 KM
2009
EGYPT
NATGAS
GAS
1/2" - 3/4" GAS DISTRIBUTION PIPES
GRA OD VARNISH COATING
3,066 KM
2009
37
COUNTRY
CLIENT
USAGE
PROJECT
DESCRIPTION
QUANTITY
YEAR
TUNISIA
STEG
GAS
8" GAZODUC KAIROUAN-TAG DE
FERIANA
X60 OD PE COATED
45 KM
2008
TUNISIA
STEG
GAS
4" - 8" DJERBA ISLAND PROJECT
X42 OD PE COATED
210 KM
2008
TURKEY
TURKISH
PETROLEUM CO.
OIL
6" - 10" OIL PIPELINE PROJECTS
GRB OD PE COATED
81 KM
2008
EGYPT
TAQA GROUP
GAS
6" - 8" - 10" - 12" PIPELINE PROJECTS
X52 OD PE COATED
25KM
2008
EGYPT
EGYPTGAS
GAS
1/2" - 3/4" GAS DISTRIBUTION PIPES
GRA OD VARNISH COATING
2,800 KM
2008
GABON
PERENCO S.A.
GAS
8" LIBREVILLE GAS PIPE PROJECT
X60 OD PE, ID EPOXY COATED
115 KM
2007
TUNISIA
PERENCO S.A.
GAS
10" OUM-CHIAH - GABES GAS PIPELINE
X60 OD PE, ID EPOXY COATED
75 KM
2006
BOTAS
GAS
10" NAZILLI & ÇANKIRI DIST. LINES
X46 OD PE COATED
114 KM
2006
BOTAS
GAS
10" - 12" ORDU DIST. LINES
X46 - X52 OD PE COATED
162 KM
2006
SYRIAN GAS
COMPANY
GAS
12" ÇANKIRI DIST. LINES
X42 OD PE COATED
40 KM
2005
SYRIA
TURKEY
BOTAS
GAS
4" - 6" - 8" - 10" - 12" SOUTH LINE
PROJECT
GRB OD PE COATED
127 KM
2005
TURKEY
TURKEY
38
June 2010
BORUSAN MANNESMANN
BORU SAN. ve T‹C. A.fi.
Contents
Introduction .......... ...................................................................................................................3
Plants....... ................................................................................................................................4
1
Water Pipes........................................................................................................................6
1.1 ERW Water Pipes.....................................................................................................7
1.1.1 Grooved Pipe..................................................................................................10
1.2 Spirally Welded Water Pipes...................................................................................12
1.3 Plastic Pipes & Fitting Systems...............................................................................14
1.3.1 PPRC Pipes & Fitting Systems ........................................................................14
1.3.2 PVC-U Sewage Pipes & Fitting Systems .........................................................16
2
Line Pipes.........................................................................................................................18
2.1 ERW Line Pipes .....................................................................................................19
2.2 Spirally Welded Line Pipes .....................................................................................21
3
Oil & Water Well Pipes ......................................................................................................22
3.1 OCTG - Casing and Tubing....................................................................................23
3.2 Water Well Casing Pipes ........................................................................................24
4
Pressure Tubes ................................................................................................................26
4.1 Boiler Tubes...........................................................................................................27
4.2 Tubes For Pressure Purpose..................................................................................28
5
Hollow Sections................................................................................................................30
6
Mother Tubes ...................................................................................................................34
7
Precision Tubes ................................................................................................................38
7.1 ERW Precision Tubes.............................................................................................40
7.2 Cold Drawn Precision Tubes ..................................................................................41
8
Protective Coatings and Linings........................................................................................44
Pursuing World Leadership With
50 Years of Experience
Celebrated its 50th anniversary, Borusan Mannesmann is the leading manufacturer of steel pipes and
tubes in Turkey. Pipe and tube manufacturing is the core business of Borusan Group, a conglomerate
made up of 20 companies spread over four different industries; steel, distributorship, logistics and
energy.
These diverse companies all share a common set of guiding principles, which help this vast enterprise
to operate in complete harmony. These principles are commitments to productivity, innovation and
environmental responsibility.
Borusan Mannesmann Boru, exemplary with its modern management approach as well as its investments,
has been applying 6 Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003.
Ongoing research and development activities are aimed at further improving quality and increasing the
product range through use of technology along with original and more cost-effective marketing techniques.
A dynamic, highly qualified staff, regularly trained to keep abreast of new manufacturing and management,
ensure that production conforms to exacting quality standards.
Borusan Mannesmann’s water pipes, line pipes, oil & water well casing pipes, pressure tubes, hollow
sections, mothertubes and precision tubes are produced using state of the art technology and
know-how accumulated over five decades of pipe manufacturing. Production is carried on in five plants
with a total capacity of 1mn tpy., 50% of which is exported worldwide.
Among Borusan Mannesmann’s short and long term plans is strengthening of its position in worldwide
markets through new opportunities and partnerships, developing products with high value added and
enhancing production quality and productivity.
Quality System Certificates
Quality Management Certificates
International Certificates
BVQI:ISO 9001:2000
ISO 14001:2004
ISO 10002:2008
OHSAS 18001:1999
API 5L
API 5CT
ENAGAS Homologation-Spain/12”-48” DSAWH
AD-MERKBLATT W0/TRD 100, W4/TRD 102
Germanisher Lloyd: DIN 1626 St 37.0
DVGW-EN 10255
ADW0/ADW4-EN 10217
Spanish Homologation-UNE
PED-Pressure Equipment Directive 97/ 23/EC-EN 10217
CE marked-Construction Product Directive 89/106/EC-EN 10219
FM Approval
UL/CUL Listed
NSF Certified
DNV Certified
BVQI Marine Certified
Plants
Gemlik Plant
Gemlik Plant which was established in 1975 is located on 388.000 m2 of land, 80.000 m2 of which
is covered area and operates with 450 kton of annual production capacity.
The 550 employees of Borusan Mannesmann who all possess the quality and customer focused
service approach are constantly striving for the best of everything.
In Gemlik Plant, where Borusan Mannesmann quality is diligently controlled starting at the raw materials
incoming inspection stage throughout to the stage where the final product reaches the customer.
Our products are widely and reliably used in both domestic and export markets starting with the
construction industry.
Halkal› Plant
Halkal› Plant which was established in 1958 is located on 67.500 m2 of land, 28.000 m2 of which
is covered area and has a total capacity of 150 kton of annual production.
The 380 devoted employees working with modern quality techniques are constantly raising the
standards for further development without sacrificing any of the quality commitments, in order to
meet the requirements of the market.
Halkal› Plant offers its’ customers custom made types of pipes which are widely used in the industries
ranging from automotive to furniture and bicycles to white goods.
Izmit Plant
Izmit Plant which was established in 1955 produces a total of 300.000 tpy., of which 100 kton
longitudinally welded and 200 kton spirally welded. Izmit Plant operates on 122.000 m2 of land, of
which 57.000 m2 is covered area.
Izmit Plant which employs a work force of 320, is specialized in production of spirally welded pipe
line pipes.
Izmit Plant has been engaged in several major projects until today:
• Supplied spirally welded line pipes for the internationally significant Baku-Tiblisi-Ceyhan
Oil Pipe Line Project’s for 1.073 km section stretched on the Turkish land during the year 2003
and first quarter of 2004.
• Between 2004-2006 several contracts for oil and gas pipe lines awarded by Sonatrach and
Sonelgaz Companies of Algeria have been completed with full satisfaction.
• Spirally welded gas pipes required by major projects such as the Blue Stream Natural Gas Pipeline
Project, Iran-Turkey Natural Gas Pipeline Project, MiSaken-Gabes Pipeline Project have all
been supplied by ‹zmit Plant.
• Supplied 312 km of spirally welded pipe with FBE OD coating for Elba Express Project, which
is planned to increase natural gas transportation capacity in Georgia and through inter connections
with other pipelines in southeastern and eastern USA.
Vobarno Plant
BM Vobarno, specialized in production of high value added cold drawn special tubes has joined
the Borusan Group in the year 2001 and has a capacity of producing 32.000 tpy. BM Vobarno is
in a position of a highly recognized manufacturer for its product and service quality based on its
sales to countries such as Germany, France and Spain where the automotive sector is well established
and powerful. BM Vobarno is located on approximately 24.000 m2 of covered area and operates
with 90 employees.
Gebze Plant
Starting in 2007, a part of the plastic pipe and fittings production facilities, being operated in our
Gemlik Plant since 1995, have been removed and installed in the Gebze-Çay›rova Plant in order
to provide better service for our customers. This facility is operated on 6.000 m2 of covered and
5.000 m2 of open plant area amounting to 11.000 m2 of land. This facility is engaged in the production
of Borusan Plastic Pipes and Fittings confirming to Turkish as well as International Standards.
1 Water Pipes
1.1 ERW Water Pipes
Scope and Field of Application
Transmission of liquids
Sizes
• Outside Diameter
21.3 mm-323.9 mm
• Wall Thickness
2 mm-11 mm
• Length
OD 21.3 mm-101.6 mm; max. 7.50 m
OD 114.3 mm-323.9 mm; max. 18.00 m
Finishing Operations
Tests Performed
Plain end (square cut or bevelled)
Threaded and coupled
Grooved
Leak tightness testing: Hydrostatic Test, Eddy Current Test
Destructive Tests: Flattening, Bending
Chemical Analysis
Others as required by the standards
Ultrasonic weld seam test for gas pipes
Mill Test Certificates
Surface Protection
Issued upon request according to
EN 10204 2.1; 2.2; 3.1; 3.2
Outside protective coating (oil, varnish, epoxy)
Hot dip galvanizing
Polyethylene Coating
Production Standards
• Production Norms
EN 10224, EN 10255, ISO 65, ASTM A-53, ASTM A-795, ASTM A589
• Galvanizing Norms
EN 10240, EN ISO 1461 (BS 729), ASTM A-53, NFA 49-700, UNI 5745
• Production Standart For Threading and Coupling (1/2’’-6’’)
ISO 7/1, ANSI B.1.20.1, EN 10255
• Grooving (3/4’’-12’’) according to Victaulic Standard.
• Our Medium Series Pipes can be used up to 25 bar operating pressure
for water.
Material Quality
DIN 17100
EN 10025
St 37, St 44, St 52
S 195, S 235, S 275, S 355
Gr A, Gr B
7
• Quality Certificates
FM approved
NSF (National Safety Foundation)
certified
DVGW Certified
UL/CUL Certified
• NDT Standards
E/C (EN 10246-1), U/S (ASTM
E213, E/C (ASTM E309)
EN 10255 Heavy & Medium Series
H
Heavy Series
OD
Specified
outside
diametera
Thread
sizea
Max
Min
Wall
thickness
M
Medium Series
Mass per unit of
bare tube
Wall
thickness
Mass per unit of
bare tube
D
R
T
P.E
Socketed
T
P.E
Socketed
(mm)
-
(mm)
(mm)
(mm)
(kg/m)
(kg/m)
(mm)
(kg/m)
(kg/m)
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
165.1
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
21.8
27.3
34.2
42.9
48.8
60.8
76.6
89.5
115.0
140.8
166.5
21.0
26.5
33.3
42.0
47.9
59.7
75.3
88.0
113.1
138.5
163.9
3.2
3.2
4.0
4.0
4.0
4.5
4.5
5.0
5.4
5.4
5.4
1.44
1.87
2.93
3.79
4.37
6.19
7.93
10.3
14.5
17.9
21.3
1.45
1.88
2.95
3.82
4.41
6.26
8.05
10.5
14.8
18.4
21.9
2.6
2.6
3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0
1.21
1.56
2.41
3.10
3.56
5.03
6.42
8.36
12.2
16.6
19.8
1.22
1.57
2.43
3.13
3.60
5.10
6.54
8.53
12.5
17.1
20.4
EN 10255 Light Series
Specified
outside
diametera
D
Thread
sizea
Wall
thickness
O.D
Mass per unit of
bare tube
R
Max
Min
T
P.E
Socketed
(mm)
-
(mm)
(mm)
(mm)
(kg/m)
(kg/m)
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
101.6
114.3
139.7
165.1
1/2
21.7
27.1
34.0
42.7
48.6
60.7
76.0
88.7
101.2
113.9
140.8
166.5
21.0
26.4
33.2
41.9
47.8
59.6
75.2
87.9
100.3
113.0
138.5
163.9
2.3
2.3
2.9
2.9
2.9
3.2
3.2
3.2
3.6
3.6
4.5
4.5
1.08
1.40
2.20
2.82
3.25
4.51
5.75
6.76
8.70
9.83
15.0
17.8
1.09
1.41
2.22
2.85
3.29
4.58
5.87
6.93
8.88
10.1
15.5
18.4
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
5
6
Light 1 & Light 2 Series
For Type L1 Pipes
Specified
outside
diametera
D
Thread
sizea
R
Max
Min
T
P.E
Socketed
(mm)
-
(mm)
(mm)
(mm)
(kg/m)
(kg/m)
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
1/2
21.7
27.1
34.0
42.7
48.6
60.7
76.3
89.4
114.9
21.0
26.4
33.2
41.9
47.8
59.6
75.2
87.9
113.0
2.3
2.3
2.9
2.9
2.9
3.2
3.2
3.6
4.0
1.08
1.39
2.20
2.82
3.24
4.49
5.73
7.55
10.8
1.09
1.40
2.22
2.85
3.28
4.56
5.85
7.72
11.1
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
Wall
thickness
O.D
Mass per unit of
bare tube
For Type L2 Pipes
Specified
outside
diametera
D
Thread
sizea
Wall
thickness
O.D
Mass per unit of
bare tube
R
Max
Min
T
P.E
Socketed
(mm)
-
(mm)
(mm)
(mm)
(kg/m)
(kg/m)
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
1/2
21.4
26.9
33.8
42.5
48.4
60.2
76.0
88.7
113.9
21.0
26.4
33.2
41.9
47.8
59.6
75.2
87.9
113.0
2.0
2.3
2.6
2.6
2.9
2.9
3.2
3.2
3.6
0.947
1.38
1.98
2.54
3.23
4.08
5.71
6.72
9.75
0.956
1.39
2.00
2.57
3.27
4.15
5.83
6.89
10.0
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
8
ASTM A 53
9
1.1.1 Grooved Pipe
Scope and Field of Application
Fire installations (sprinklers), automotive, chemistry, installation systems, air conditioning, dredging, mining,
ship building, textile, irrigation and sewage systems
Production Standards
Material Quality
Delivery Conditions
ASTM A 53
ASTM A 795
EN 10255
Gr A, Gr B
Gr A, Gr B
S 195
Grooved
Tests Performed
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test, Flattening Test, Flaring Test, Expanding Test
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
On-Line Eddy Current
Mill Test Certificates
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions
Black self colored/uncoated
Surface protective coating (black/red varnished) (Other colors are available upon request.)
Galvanized
10
Grooved Dimensions
1.2 Spirally Welded Water Line Pipes
Sizes
• Outside Diameter
355.6 mm-2.540 mm
• Wall Thickness
4 mm-25 mm
• Length
Any desired lengths between 6.00-18.00 m
Production Standards
EN 10217-1, EN 10224, AWWA C 200, BS 534, UNI 6363
12
13
inch
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
54
56
60
64
66
68
72
80
82
88
100
355.6
406.4
457.2
508
559
610
660
711.2
762
812.8
863.6
914
965.2
1016
1067
1118
1168
1219
1321
1372
1422
1524
1626
1676
1727
1829
2032
2083
2235
2540
mm
mm
OD
4.5
5
5.5
6
7
8
9
10
11
12
13
14
15
16
17
Wall Thickness (mm & inch)
18
19
20
21
22
23
24
25
39.0
44.6
50.2
55.9
61.5
67.2
72.7
78.4
34.7
39.7
44.7
49.7
54.7
59.8
64.7
69.8
109.5
116.4
123.2
99.6
105.9
112.1
X 80
X 65
X 70
X 60
X 42
X 52
102.6
93.3
137.1
130.2
95.7
88.8
82.0
75.1
68.3
61.3
54.4
47.5
87.1
80.8
74.6
68.3
62.0
55.8
49.5
43.2
171.9
164.5
157.0
149.4
141.9
134.3
126.9
119.4
111.9
104.3
96.8
89.4
81.8
74.3
66.8
59.2
51.7
235.6
226.8
209.2
200.4
191.8
183.0
174.2
165.4
156.6
147.9
139.1
130.3
121.6
112.7
104.1
95.3
86.5
77.7
68.9
60.2
319.2
299.1
279.0
269.1
259.0
238.9
228.8
219.0
208.9
198.9
188.8
178.7
168.8
158.8
148.7
138.7
128.6
118.8
108.7
98.6
88.6
78.6
68.6
97.8
85.2
93.5
189.9
203.7
217.5
231.3
244.9
258.8
272.6
286.5
300.3
313.8
327.7
355.4
369.2
382.7
410.4
438.1
155.8 172.9
167.1 185.4
178.4 198.0
189.7 210.5
200.9 222.9
212.2 235.6
223.5 248.1
234.8 260.7
246.1 273.2
257.2 285.6
268.5 298.1
291.2 323.3
302.5 335.9
313.6 348.2
336.2 373.4
358.9 398.5
612.9
562.1
657.8
597.8
537.7
507.5
492.4
477.6
447.4
417.2
402.5
387.4
357.2
342.1
327.3
312.2
297.1
282.1
266.9
252.0
237.0
221.9
206.9
191.8
177.0
161.9
146.8
131.7
116.7
548.2
493.2
465.5
176.0
144.5 160.3
423.4
162.5
133.4 148.0
451.6
148.7
122.1 135.4
370.0 410.8
134.8
121.0
107.3
110.7 122.8
99.5 110.3
88.2
76.92
810.1
712.3
663.6
647.3
582.2
549.5
533.1
517.1
484.4
451.7
435.7
419.3
386.6
370.3
354.2
337.9
321.5
305.3
288.8
272.7
256.4
240.1
223.8
207.4
191.4
175.0
158.7
142.4
126.1
821.2
934.0
872.1
765.0
714.3
766.8
746.1
671.0
633.3
614.4
595.9
558.2
520.4
502.0
483.1
445.4
426.5
408.0
389.1
370.3
351.5
332.5
313.9
295.1
276.3
257.5
238.6
220.1
201.2
182.4
696.7
626.6
591.4
573.8
556.5
521.3
486.1
468.8
451.2
416.0
398.4
381.1
363.5
345.9
328.4
310.7
293.3
275.8
258.2
240.7
223.0
205.8
188.2
170.5
153.0
135.5
929.8
866.1
844.7
759.6
716.9
695.5
674.5
631.8
589.0
568.0
546.7
503.9
482.5
461.6
440.2
418.8
397.5
376.0
354.9
333.6
312.3
291.0
269.6
248.6
568.1
594.0
620.4
673.2
699.6
725.5
778.3
831.2
541.5
566.2
591.3
641.7
666.8
691.5
741.8
792.1
936.3
987.0
924.1
861.3
977.7 1017.8
948.1
887.8
827.4
797.8
966.5 1007.9 1049.3
937.5
909.2
851.3
793.5
765.1
736.2 767.62
678.3 707.25
649.4 677.06
621.1 647.47
592.1 617.29
563.2 587.11
534.4
980.3 1024.3 1068.3 1112.2
925.0
897.3
870.2
814.9
759.5
732.4
704.7
649.4
621.7
594.6
566.9
539.3
511.7
483.9
992.3 1041.4 1090.5 1139.5 1188.4 1237.3
892.2
883.5
541.7
516.4
841.9
515.3
491.2
857.1
489.0
816.7
462.4
466.2
436.3
410.0
440.9
416.1
391.0
366.0
340.9
967.1 1017.5 1067.8 1118.1 1168.4 1218.6 1268.8
943.2
848.1
800.3
776.4
752.9
705.2
657.4
633.9
610.0
562.2
538.4
514.9
491.0
467.1
443.3
419.3
395.7
371.9
348.1
324.3
984.1 1038.3 1092.4 1146.5 1200.6 1254.6 1308.6 1362.5
916.6
894.0
803.9
758.6
736.0
713.8
668.5
623.2
601.0
578.4
533.1
510.5
488.3
465.6
443.0
420.4
397.7
375.3
352.8
330.2
307.7
285.0
262.8
995.9 1057.7 1119.5 1181.2 1242.9 1304.5 1366.1 1427.6 1489.1 1550.5
875.5
815.6
795.4
715.3
675.1
655.0
635.2
595.0
554.8
535.0
514.9
474.7
454.5
434.8
414.7
394.6
374.5
354.3
334.4
314.4
294.3
274.3
254.1
234.4
214.2
194.1
0.157 0.177 0.197 0.217 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.663 0.709 0.748 0.787 0.827 0.866 0.906 0.945 1.000
4
Production Range of Spirally Welded Pipes
1.3 Plastic Pipes & Fitting Systems
1.3.1 PPRC Pipes & Fitting Systems
Scope and Field of Application
In radiator and panel type heating systems and under floor heating systems.
Production Standards
DIN 1988, DIN 8076, DIN 8077, DIN 16928, DIN 16960, DVS 2207, DVS 2208, EN ISO 15874-2,3 (DIN 4726-4728),
DIN 16962, DIN 8078
Property
Unit
Test Method
Value
Density at +23°C
g/cm3
ISO 1183
0.897
Melt Flow Index MF1 190/5
g/10 min
ISO 1133
0.55
Melt Flow Index MFI 230/2.16
g/10 min
ISO 1133
0.30
Melt Flow Index MFI 230/5
g/10 min
ISO 1133
1.30
Tensile Stress at Yield (50 mm/min)
Mpa
ISO 527/1+2
25
Elongation at Yield (50 min/min)
%
ISO 527/1+2
13
Modulus of Elasticity (secant)
Mpa
ISO 527/1+2
800
Shore Hardness D (3 secant value)
Shore
DIN 53505
65
Notched Impact Strength at +23°C
kj/m2
DIN 53453
26
Notched Impact Strength at 0°C
kj/m2
DIN 53453
8
Izod Impact Strength at +23°C
kj/m2
ISO 180/1C
Not Fragile
Izod Impact Strength at 0°C
kj/m2
ISO 180/1C
160
Izod Impact Strength at -30°C
kj/m2
ISO 180/1C
28
Notched Izod Impact Strength at +23°C
kj/m2
ISO 180/1A
30
Notched Izod Impact Strength at 0°C
kj/m2
ISO 180/1A
3
Notched Izod Impact Strength at -30°C
kj/m2
ISO 180/1A
1.8
Vicat Softening Point
VST/A/50 °C
ISO 306
132
Vicat Softening Point
VST/B/50 °C
ISO 306
69
Temperature of Deflection Underload
HDT A °C
ISO 75/1+2
49
Temperature of Deflection Underload
HDT B °C
ISO 75/1+2
70
Coefficient of Linear Thermal Expansion
K-1
VDE 0304
1.5x10-4
Thermal Conductivity
W/mcal
DIN 52612
0.24
Specific Heat (+23°C)
kj/kg cal
Calori per m.
2.0
14
Products
Products
Dimensions (mm)
PN 20 Pipe
20x3.4
25x4.2
32x5.4
40x6.7
50x8.4
63x10.5
PN 25 AL.folio Rainforced Pipe
20x3.9
25x4.7
32x5.9
40x7.2
50x8.9
63x11
Fiber Glass Compozite Pipe
40x6.7
75x12.5
20x3.4
25x4.2
32x5.4
Socket
20
25
32
40
50
63
75
Reducer
25/20
32/20
32/25
40/20
40/25
40/32
50/25
Elbow 90
20
25
32
40
50
63
75
Elbow 45
20
25
32
40
50
T Part
20
25
32
40
50
63
75
25/20/20
25/20/25
25/25/20
32/20/32
32/25/32
32/20/20
32/25/25
Cap
20
25
32
40
50
63
75
Bend
20
25
32
Bend With Socket
20
25
Closing Tap
20
25
32
Valve
20
25
32
32
34
Unequel T
Plastic Straight Valve
20
25
32
Straight Valve
20x1/2”
25x3/4”
32x1”
Straight Valve Mix
20x1/2”
Wall Connection Elbow Female
20x1/2”
20
25
Twin Clamp
20
22
25
27
Clamp
20
25
32
40
Adaptor Female
20x1/2”
20x3/4”
25x1/2”
25x3/4”
32x1”
Adaptor Male
20x1/2”
20x3/4”
25x1/2”
25x3/4”
32x1”
Hexagonal Adaptor Male
32x1”
40x1 1/4” 50x1 1/2”
63x2”
32x1”
40x1 1/4” 50x1 1/2”
63x2”
T Part Female
20x1/2”x20 25x1/2”x25 25x3/4”x25 32x1”x32
T Part Male
20x1/2”x20
Elbow Female
20x1/2”
20x3/4”
25x1/2”
25x3/4”
32x1”
Elbow Male
20x1/2”
20x3/4”
25x1/2”
25x3/4”
32x1”
Moveable Adaptor Female
20x1/2”
25x3/4”
32x1”
Moveable Adaptor Male
20x1/2”
25x3/4”
32x1”
3’lü
4’lü
5’li
6’l›
Pex Spiral Pipe
16x2
Protective Spiral Pipe
19x25
Distribution Pipe Male/Female
Mini Ball Valve/Mini Ball Valve Male
2’li
M.K.V.16 D.D.M.K.V.
Radiator Corner Valve
Radiator Corner Record Valve
Ball Valve/Ball Valve Male
K.A.V.1”
50/40
32/20/25
32/25/20
9’lu
10’lu
40
Chromium Valve
Hexagonal Adaptor Female
50/32
D.D.K.A.V.
Moveable Ball Valve
Connection Tube Adaptor
Nipple
Adaptor Male (pex)
Adaptor Female
1/2” Nipple
15
7’li
8’li
63/32
63/40
63/50
75/50
75/63
1.3.2 PVC-U Sewage Pipes & Fitting Systems
Scope and Field of Application
In discharging intra building waste water and underground draining lines and sewerage lines.
Production Standards
EN 1329-1
Products
• Waste Water Pipe Type 1
• Bracelet
• Inner/Outer Elbow 90
• Elbow 45
• Gasket
• Socket
• Elbow 87
• Reducer
• Circular Dischange
• T Seperator
• Closing Tap
• Rain Gutter Bracelet
• Single Seperator 45
• Kada
• Double Seperator
• Ventillation Part
• Cleaning T
• S Chiffon
• Sliding Socket
• Rain Gutter
16
2 Line Pipes
2.1 ERW Line Pipes
Scope and Field of Application
On-shore & off shore pipelines for transmission of oil, natural gas and petrochemicals
Production Standarts & Steel Qualities
Line Pipe
API 5L
EN 10208-1
EN 10208-2
GOST 10705/10704
GOST 20295
CSA Z.245.1
Gr A, B, X42, X46, X52, X60, X65
L 235 GA, L 245 GA, L 290 GA, L360 GA
L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB
GOST 1050-08SP, 10SP, 20SP
GOST 1050-08SP, 10SP, 20SP
Heat Treatment
Sizes
• Length
For OD; 114.3-323.9
33.4-88.9
21.3-26.7
21.3 mm≤OD≤88.9 mm: full body annealed
114.3 mm≤OD≤323.9 mm: weld seam annealed
6.00-18.00 m
6.00-12.80 m
6.00-10.00 m
Finishing Operations
Plain End-Square cut or bevelled
NDT Standards
EN 10208-1
}
EN 10208-2
API
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Annex E, Annex K
Surface Conditions
Tests Performed
Black self colored/uncoated
Mill protective coating (oil, black varnish) on outside surface
Epoxy lining and coating (AWWA C210)
3 Layer PE coating (DIN 30670)
Visual and Dimensional Inspection
Mechanical Tests:
Tensile
Flattening
Expanding
Bending
Weld Ductility
Fracture Toughness
PE Peeling
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
Eddy Current/Magnetic Flux Leakage
Ultrasonic (Weld Check)
Mill Test Certificates
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Quality Certificates
Quality Assurance System Certificate
ISO 9001
API Spec Q1
Production Approval Certificates
API 5L, API 5CT
TÜV 60-325/93 TB (VNIIGAS Contract no VNI-0493)
TÜV Rheinland AD 2000 Merkblatt-W0
TÜV Rheinlend AD 2000 Merkblatt-W4
Germanischer Lloyd DIN 1626 St 37-0
19
20
11
12
12.5
7.73
6.29
5.14
4.05
3.51
2.72
2.11
1.60
7.77
6.32
5.16
4.07
3.53
2.74
2.12
1.61
8.17
6.65
5.42
4.27
3.70
2.87
2.21
1.67
8.54
6.94
5.43
4.69
3.60
8.69
7.07
5.53
4.77
9.91
9.37 10.54 10.73 12.27
7.60
6.19
4.86
4.21
3.24
2.49
9.72 10.04 10.09 10.62 12.18 13.73 13.99 16.02 17.53 18.52 18.77 21.21 21.94 22.42 24.08
7.49
6.10
4.98
3.93
3.41
2.65
2.05
1.56
X 70
X 65
X 60
X 52
25.88 29.80 33.69 34.34 39.51 43.36 45.92 46.56 52.91 54.81 56.07 60.48 61.73 71.07 77.24 80.30
35.44 40.09 40.87 47.04 51.64 54.70 55.47 63.08 65.35 66.87 72.15 73.65 84.88 92.30 95.99
323.9 12 3/4
19.55 19.65 20.70 23.81 26.91 27.43 31.53 34.59 36.61 37.12 42.15 43.65 44.64 48.12 49.10 56.45 61.29 63.68
We can meet all X 42 requirements in our production range.
273
10 3/4
219.1 8 5/8
11.56 12.09 12.49 12.55 13.21 15.18 17.13 17.45 20.02 21.92 23.18 23.50 26.61 27.53 28.14 30.27 30.88 35.35
9.30
7.17
5.84
4.77
3.76
3.27
2.54
1.97
1.50
14.94 15.02 15.81 18.18 20.53 20.91 24.01 26.32 27.84 28.22 32.00 33.12 33.87 36.46 37.20 42.67 46.25 48.03
5.01
4.10
3.25
2.82
2.20
1.72
1.32
168.3 6 5/8
141.3 5 9/16
4.85
3.97
3.14
2.73
2.13
1.66
1.28
7.97
9.5
6.15
9.3
3 1/2
8.6
114.3 4 1/2
8.4
88.9
8.1
2 7/8
7.1
73
7
2 3/8
6.6
1 1/2
6
60.3
5.2
48.3
5.1
1 1/4
4.5
1
3.9
42.4
3.7
33.7
3.68
3/4
3.56
1/2
3.4
26.9
2.9
21.3
2.8
inch 0.109 0.113 0.133 0.140 0.145 0.147 0.154 0.179 0.200 0.203 0.237 0.258 0.277 0.280 0.318 0.331 0.337 0.365 0.375 0.432 0.472 0.492
mm
Wall Thickness (mm & inch)
mm
OD
ERW Line Pipe Production Matrix
2.2 Spirally Welded Line Pipes
Sizes
• Outside Diameter
355.6 mm-2540 mm
• Wall Thickness
4 mm-25 mm
• Length
Any desired lengths between 6.00-18.00 m
Production Standards
API 5 L, GOST 20295, ISO 3183, EN 10208
Production Range
See page 13
Coating Standards
Surface Preparation: DIN 55928, SIS 55900;
Polyethylene Coating: DIN 30670, NF A 49-710;
Polyurethane Coating: BS 5493
Fusion Bonded Epoxy Coating: AWWA C213, API 5L7, CSA 2 245-20, Nace RP 0394
Epoxy Coating & Lining: AWWA C 210, EN 10289;
Flow Coat Epoxy Lining: API RP 5 L2
Cement Mortar Lining: AWWA C 205, DIN 2614, BS 534;
Bitumen or Coal Tar Coating & Lining: AWWA C 203, DIN 30673;
21
3 Oil & Water Well Pipes
3.1 OCTG-Casing and Tubing
Scope and Field of Application
Oil well drilling
Production Standards
NDT Standards
Material Quality
API 5CT, PSL 2
U/S (ASTM E 213 Level 3)
H 40, J 55, K 55, N 80 Type 1
Technical Specifications
•
•
•
•
•
•
•
•
•
Tight Tolerances
Consistent Roundness
Consistent Straightness
Weldable
Reliable High Steel Quality
Lengths between 21’ and 42’
Threadable
Plain End-Square Cut or Bevelled
Mill’s Protective Coating (Black Varnish)
Product Options
API 5CT
API 5CT
Casing Size Range
Size (OD)
Non. Weight Plain End
Tubing Size Range
Size (OD)
Wall Thickness
Nom. Weight Plain End
inch
(mm)
Ib/ft
kg/m
inch
(mm)
inch
(mm)
4 1/2
4 1/2
4 1/2
4 1/2
4 1/2
5
5
5
5 1/2
5 1/2
5 1/2
6 5/8
6 5/8
7
7
7
8 5/8
8 5/8
8 5/8
9 5/8
9 5/8
10 3/4
10 3/4
114.3
114.3
114.3
114.3
114.3
127.0
127.0
127.0
139.7
139.7
139.7
168.3
168.3
177.8
177.8
177.8
219.1
219.1
219.1
244.5
244.5
273.1
273.1
9.41
10.24
11.36
13.05
15.00
11.24
12.84
14.88
13.71
15.36
16.89
19.51
23.6
16.72
19.52
22.65
23.57
27.02
31.13
31.06
34.89
31.23
38.91
13.99
15.22
16.99
19.44
22.32
16.74
19.12
22.16
20.41
22.85
25.13
29.06
35.13
24.89
29.12
33.70
35.08
40.21
46.07
46.20
51.93
46.50
57.91
0.205
0.224
0.250
0.290
0.337
0.220
0.253
0.296
0.244
0.275
0.304
0.288
0.352
0.213
0.272
0.317
0.264
0.304
0.352
0.312
0.352
0.279
0.350
5.21
5.69
6.35
7.37
8.56
5.59
6.43
7.52
6.20
6.98
7.72
7.32
8.94
5.87
6.91
8.05
6.71
7.72
8.94
7.92
8.94
7.09
8.89
1.050
1.050
1.315
1.315
1.660
1.660
1.660
1.900
1.900
2.063
2.063
2 3/8
2 3/8
2 3/8
2 7/8
3 1/2
3 1/2
26.7
23
33.4
42.2
48.3
52.4
60.3
73
88.9
Wall Thickness
Ib/ft
kg/m
inch
1.33
1.48
1.68
2.17
2.05
2.27
3.00
2.37
2.72
3.18
4.42
3.94
4.44
5.76
6.17
7.58
8.81
1.98
2.20
2.50
3.25
3.05
3.38
4.46
3.53
4.05
4.73
6.58
5.86
6.61
8.57
9.17
11.29
13.12
0.113
0.154
0.133
0.179
0.125
0.140
0.191
0.125
0.140
0.156
0.225
0.167
0.190
0.254
0.217
0.216
0.254
(mm)
2.87
3.91
3.38
4.55
3.18
3.56
4.85
3.18
3.56
3.96
5.72
4.24
4.83
6.45
5.51
5.49
6.45
3.2 Water Well Casing Pipes
Technical Specifications
•
•
•
•
•
•
•
•
•
•
•
•
ASTM A-589 Type II Production Standard
Tight Tolerances
Consistent Roundness
Consistent Wall Thicknesses
Consistent Straightness
Weldable
Reliable High Steel Quality
Lengths between 10’ and 24’
Threadable
Threaded Option up to 6”
Hot Dip Galvanised Option up to 6”
From Grade A or Grade B Material Quality
Product Options
Weight per Foot (Lbs)
Nominal
Size
Wall
Thickness
Threaded
and Coupled
Plain
End
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
8
10
12
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.375
1.69
2.28
2.74
3.68
5.85
7.68
9.27
10.92
14.90
19.34
-
1.68
2.27
2.72
3.65
5.79
7.58
9.11
10.79
14.63
18.99
28.58
40.52
49.61
24
4 Pressure Tubes
4.1 Boiler Tubes
Scope and Field of Application
Boilers and heat exchangers.
Production Standards
Material Quality
Finishing Operations
BS 3059 Part 1 & 2
ASTM A 178
EN 10217-2
EN 10217-3
BS 3059, Gr 320, Gr 360
ASTM A 178 Gr A
P 195 GH, P 235 GH, P 265 GH
P 355 N, P 355 NH
Plain End-Square cut or bevelled
NDT Standards
U/S (EN 10246-8 Level 3), E/C (EN 10246-3 Level E3)
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test, Flattening Test, Flaring Test
Expanding Test
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
In-Line Ultrasonic (weld check)
On-Line Eddy Current
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions
Black self colored/uncoated
Surface protective coating (black varnished)
Quality Certificates
PED Certifed-Pressure Equipment Directive 97/23/EC Certified
BV Marine Approval
27
ERW Boiler Tubes Size Range
Wall Thickness (mm)
OD
mm
2.0
2.3
2.6
2.9
3.2
3.6
4.0
4.5
5.0
5.6
6.3
21.3
25.4
26.9
31.8
33.7
42.4
44.5
48.3
51,0
57,0
60.3
63.5
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
168.3
177.8
219.1
244.5
273.1
323.9
4.2 Tubes For Pressure Purpose
Scope and Field of Application
Low pressure liquid transmission.
Production Standards
EN 10217-1
P195TR1, P235TR1, P265TR1
P195TR2, P235TR2, P265TR2
NDT Standards
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Quality Certificates
ADWO, ADW4
28
7.1
8.0
8.8
10.0
11.0
12.0
EN 10217-1 (Sizes & Unit Weights)
OD
Wall Thickness (mm)
mm
21.3
22.0
25.0
25.4
26.9
30.0
2.0
2.3
2.6
2.9
3.2
3.6
4.0
4.5
5.0
5.4
0.95
1.08
1.20
1.32
1.43
1.57
1.71
1.86
2.01
2.12
0.99
1.12
1.24
1.37
1.48
1.63
1.78
1.94
2.10
2.21
1.13
1.29
1.44
1.58
1.72
1.90
2.07
2.27
2.47
2.61
1.15
1.31
1.46
1.61
1.75
1.94
2.11
2.32
2.52
2.66
1.23
1.40
1.56
1.72
1.87
2.07
2.26
2.49
2.70
2.86
5.6
6.3
1.38
1.57
1.76
1.94
2.11
2.34
2.56
2.83
3.08
3.28
31.8
1.47
1.67
1.87
2.07
2.26
2.50
2.74
3.03
3.30
3.52
3.62
32.0
1.48
1.68
1.89
2.08
2.27
2.52
2.76
3.05
3.33
3.54
3.65
1.56
1.78
1.99
2.20
2.41
2.67
2.93
3.24
3.54
3.77
3.88
1.63
1.85
2.08
2.30
2.51
2.79
3.06
3.38
3.70
3.94
4.06
4.46
38.0
1.78
2.02
2.27
2.51
2.75
3.05
3.35
3.72
4.07
4.34
4.47
4.92
40.0
1.87
2.14
2.40
2.65
2.90
3.23
3.55
3.94
4.32
4.61
4.75
5.24
33.7
35.0
42.4
44.5
48.3
51.0
54.0
57.0
60.3
63.5
70.0
73.0
76.1
82.5
88.9
101.6
114.3
1.99
2.27
2.55
2.82
3.09
3.44
3.79
4.21
4.61
4.93
5.08
5.61
2.10
2.39
2.69
2.97
3.26
3.63
3.99
4.44
4.87
5.21
5.37
5.93
2.28
2.61
2.93
3.25
3.56
3.97
4.37
4.86
5.34
5.71
5.90
6.53
2.42
2.76
3.10
3.44
3.77
4.21
4.64
5.16
5.67
6.07
6.27
6.94
2.56
2.93
3.30
3.65
4.01
4.47
4.93
5.49
6.04
6.47
6.68
7.41
2.71
3.10
3.49
3.87
4.25
4.74
5.23
5.83
6.41
6.87
7.10
7.88
2.88
3.29
3.70
4.10
4.51
5.03
5.55
6.19
6.82
7.31
7.55
8.39
3.03
3.47
3.90
4.33
4.76
5.32
5.87
6.55
7.21
7.74
8.00
8.89
3.35
3.84
4.32
4.80
5.27
5.89
6.51
7.27
8.01
8.60
8.89
9.90
4.51
5.01
5.51
6.16
6.81
7.60
8.38
9.00
9.31
10.36
4.71
5.23
5.75
6.44
7.11
7.95
8.77
9.41
9.74
10.84
5.69
6.26
7.00
7.74
8.66
9.56
10.27 10.62 11.84
10.34 11.12 11.50 12.83
7.1
6.15
6.76
7.57
8.37
9.37
7.06
7.76
8.70
9.63
10.78 11.91 12.81 13.26 14.81
7.97
8.77
9.83
10.88 12.18 13.48 14.50 15.01 16.78 18.77 20.97
10.95 12.13 13.59 15.04 16.19 16.76 18.75 20.99 23.48
127.0
8.87
9.77
133.0
9.30
10.24 11.49 12.72 14.26 15.78 16.99 17.59 19.68 22.04
139.7
8.0
8.8
10.0
9.78
10.77 12.08 13.39 15.00 16.61 17.88 18.52 20.72 23.22 25.98 28.41
141.3
9.90
10.90 12.22 13.54 15.18 16.81 18.10 18.74 20.97 23.50 26.30 28.75
159.0
11.16 12.29 13.80 15.29 17.14 18.99 20.45 21.18 23.72 26.60 29.79 32.59 36.74
168.3
11.0
12.0
11.83 13.03 14.62 16.21 18.18 20.13 21.69 22.47 25.17 28.22 31.62 34.61 39.04
177.8
12.51 13.78 15.46 17.14 19.23 21.31 22.96 23.78 26.64 29.89 33.50 36.67 41.38
193.7
13.64 15.03 16.88 18.71 21.00 23.27 25.07 25.98 29.11 32.67 36.63 40.12 45.30
219.1
17.04 19.13 21.22 23.81 26.40 28.46 29.48 33.06 37.12 41.65 45.64 51.56 56.45 61.28
244.5
23.72 26.63 29.53 31.84 32.99 37.01 41.57 46.66 51.15 57.83 63.34 68.80
273.0
26.53 29.80 33.04 35.63 36.93 41.43 46.56 52.28 57.33 64.86 71.07 77.24
323.9
31.55 35.44 39.32 42.41 43.96 49.34 55.47 62.32 68.38 77.41 84.88 92.30
29
5 Hollow Sections
Scope and Field of Application
Construction, light and heavy duty machinery, scaffolding, automotive, furniture
Production Standards
Steel Qualities
Finishing Operations
EN 10305-5
BS 6363, BS 1139
BS 4360
ASTM A 500
NF A 9-643
EN 10219
EN 10210
E 195, E 235, E 275, E 355
GR 34/26, GR 43/36
GR 43 C
GR A, GR B, GR C
Plain End-Square cut or bevelled
S 235, S 275, S 355
S 235, S 275, S 355
Quality Certificates
NDT Standards
E/C (EN 10246-3 Level E3)
CE marked
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test
Flattening Test, Flaring Test
Expanding Test
Impact Test
Metallographic Examination
Chemical Analysis
Non Destructive Inspection: In-Line Ultrasonic (weld check)
In-Line Eddy Current (for round tubes)
According to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions
Black, self-colored/uncoated
Mill protective coating; for both round,
square and rectangular tubes, black varnish
for outside surface of round tubes.
ERW Circular Hollow Sections (EN 10219)
Wall Thickness (mm)
OD
mm
2.0 2.3 2.5 2.6 2.9 3.0 3.2 3.6
4.0 4.5 5.0 5.2 5.6
21.3
25.0
26.9
32.0
33.4
33.7
34.0
35.0
38.0
42.4
44.5
48.3
51.0
57.0
60.3
63.5
70.0
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
165.1
168.3
177.8
219.1
244.5
273.0
323.9
31
6.0 6.3 7.1 8.0
8.8 10.0 11.0 12.0
ERW Rectangular and Square Hollow Sections (EN 10219)
Wall Thickness (mm)
OD
mm
1.5 2.0 2.5
3.0 3.5 4.0 4.5 5.0 5.5
20 x 20
25 x 15
25 x 25
30 x 20
30 x 30
35 x 20
40 x 20
40 x 25
40 x 30
40 x 40
45 x 45
50 x 20
50 x 25
50 x 30
50 x 40
50 x 50
60 x 30
60 x 40
60 x 50
60 x 60
70 x 70
80 x 40
80 x 60
80 x 70
80 x 80
90 x 50
90 x 70
90 x 90
100 x 40
100 x 50
100 x 60
100 x 80
100 x 100
120 x 40
120 x 60
120 x 80
120 x 120
125 x 75
125 x 125
140 x 40
140 x 120
140 x 140
150 x 100
150 x 150
160 x 80
160 x 90
160 x 100
160 x 120
160 x 140
175 x 125
175 x 175
200 x 80
200 x 100
200 x 150
200 x 200
250 x 100
250 x 150
250 x 250
260 x 260
300 x 100
300 x 200
320 x 200
350 x 150
Max. S275
Max. S355
32
6.0 6.3 7.0 8.0
9.0 10.0
ERW Rectangular and Square Hollow Sections (EN 10305-5)
Wall Thickness (mm)
OD
a x b (mm)
8
10
10
10
10
10
10
10
10
10
12.7
15
15
15
21
15
15
15
15
17
18
19
20
20
20
20
20
20
20
20
20
23
25
25.4
25.4
25
25
25
25
25
25
25
27
30
30
30
30
30
30
30
30
32
32
33
35
35
35
35
38
40
40
40
40
44.5
45
50
50
50
50.8
60
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
CR
DKP
HR
0.80
0.90
1.00
1.20
20
10
33
15
20
25
30
35
40
50
12.7
15
20
25
21
30
35
40
50
21
30
19
20
25
30
35
40
45
50
55
60
30
25
25.4
50.8
30
35
40
45
50
55
60
27
30
35
40
50
60
70
80
90
32
60
60
35
45
50
75
38
40
50
60
80
44.5
45
50
60
80
50.8
60
Lenghts: 6.00 - 7.50 m
33
1.50
2.00
2.50
3.00
3.50
6 Mother Tubes
Scope and Field of Application
Mother Tube for automotive industry.
Production Standards
NDT Standards
Finishing Operations
EN 10305-3
U/S (EN 10246-8 Level U3),
E/C (EN 10246-3 Level E2)
Hot Formed or Cold Formed
Plain End Square Cut
Material Quality
E 195, E 235, E 275, E 355
Tests Performed
Mill Test Certificates
•
•
•
•
•
•
•
•
Acc. to EN 10204 3.1; 2.2
Dimensional inspection
Surface inspection
Tensile test
Flattening test
Drift expanding test
Leak tightness test
Non-destructive test
Chemical composition
35
Cold Formed ERW Mother Pipes
Wall Thickness (mm)
OD
mm
2.5
2.75
3.0
3.6
4.0
4.6
5.0
6.0
33.7
35
38
42.4
45
48.3
51
54
57
60.3
63.5
70
76.1
83
88.9
90
93
101.6
114.3
127
133
139.7
165.1
168.3
1. Mother pipes are produced acc. to EN 10305-3/DIN 2394
2. NDT tests: eddy-current inspection acc. to EN 10246-3 Level E3
ultrasonic inspection acc. to EN 10246-8 Level U3 on request
3. Material grade: E235-E355/EN 10025
4. Lenghts: 5.50 m-12.80 m.
lenght tol: -0/+20 mm
5. Inside bead removed.
undercut: +0/-0.20 mm
6. Straightness: 1.5 mm/m max.
7. OD. tol +/- 0,15 mm
36
7.0
8.0
9.0
10.0
Hot Formed ERW Mother Pipes
Wall Thickness (mm)
OD
mm
21.3
23.0
25.0
26.9
28.0
30.0
32.0
33.7
38.0
42.4
45.0
48.3
51.0
54.0
57.0
60.3
63.5
67.0
70.0
73.0
76.1
80.0
82.5
85.0
88.9
. . . . . . . .
. . . . . . . .
. . . . . . . .
2.0
2.3 2.7 2.9 3.0
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
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. . . . . . .
. . . . . . .
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. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
deviation
. . . . . . .
wt
± 0,20 mm
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3.2 3.4
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3.6 3.8 4.0 4.2 4.5 4.7 5.0
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5.2 5.4
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. . . . . . . . . . . . .
. wt
. . .deviation
. . . . . . . . .
. . . . . . . . . . . . .
. .±. .0,60
. . . . mm
. . . . .
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5.5
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6.0 6.5 7.0
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wt deviation
± 0,35 mm
wt deviation
± 0,25 mm
These sizes have polygonal ID profile
1. Mother pipes are produced acc. to EN 10305-3
2. NDT tests: before hot rolling ultrasonic inspection acc. to EN 10246-8 Level U3
after hot rolling eddy-current inspection acc. to EN 10246-3 Level E3
3. Material grade: E355/EN 10025
4. Lenghts: 5.00 m-12.80 m.
lenght tol: -0/+30 mm
5. Inside bead removed.
undercut: +0/-0.20 mm
6. Straightness: 1.5 mm/m max.
37
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7 Precision Tubes
Scope and Field of Application
Automotive: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles and
propeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc.
Hydraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubes readyto-use (H9)
Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc.
Home applience: Vacuum cleaner, vibration damper.
Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessorries.
Others: Heating systems, mechanical engineering, textile machinery industries.
Production Standards
Mechanical Tubing:
EN 10305-3, BS 6323 Part 5, DIN 2394
Cold Drawn Welded Tubes:
EN 10305-2, BS 6323 Part 6, DIN 2393
Others upon request.
Material Quality
Finishing Operations
Uncoated Steel Strips:
E 235, E 275, E 355 acc. to EN 10025 (DIN 17100)
St 12, St 13, St 14 acc. to DIN 1623
Micro-alloyed steel (S355NC, S420NC,
S355MC, S460MC etc.)
Induction Hardening Steel Alloys:
20 Mn B5, 30 Mn B5, others as requested
ASTM A 500 Gr A, Gr B, Gr C
Sendzimir for Hot-Dip Galvanized Strips:
EN 10142
ASTM A 526/527
Heat treatment: Stress relieving, annealing, normalizing
Cold drawn hard or soft over mandrel
Sink-drawn
Straightened
Cut-to-length
Induction Hardening
Tests Performed
The following tests are performed as per standard
requirements or agreement with the customer:
Visual and Dimensional Inspection
Tensile Test
Drift Expanding Test
Flattening Test
Reverse Bending
Flanging Tests
Chemical Analysis
Eddy Current Testing
Surface Roughness Test
Mill Test Certificates
Acc. to EN 10204 3.1; 2.2
39
7.1 ERW Precision Tubes
Wall Thickness (mm)
OD
mm
0.7
0.8
0.9 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.20 2.40 2.50 2.60 2.80 3.00 3.30 3.50
5
5.5
6
7
8
8.2
9
9.3
9.5
10
11
11.1
12
12.6
12.7
13
13.5
14
15
16
17
18
19
20
21
22
23
24
24.5
25
25.4
26
26.9
28
28.6
30
32
33.7
34
35
36
38
40
41
42
44
44.5
45
48
48.6
50
51
54
55
55.6
56.4
56.8
57
60
63.5
65
67
70
76
83
CR
DKP
HR
Precision Tubes (EN 10305-3)
Delivery Conditions:
BKM (+CR1 ve + CR2) = Standard
NBK (+N) = Normalized
GBK (+A) = Annealed
Steel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52
(E155) (E195) (E235) (E275) (E355)
40
4.25 4.5
4
3.25 3.5
2
1.25 1.5 1.75
1
15
16-17
18-19
20-21
22-23
24-25
26-27
28-29
30-31
32-33
34-36
37-39
40-44
45-47
48-49
50-54
55-57
58-61
62-64
65-66
67-69
70-72
73-74
75-77
78-83
84-87
88-89
90-91
92-96
97-100
101-105
106-110
111-120
121-130
0.7 0.8 0.9
mm
OD
Cold Drawn Precision Tube Matrix
2.25 2.5 2.75
3
Wall Thickness (mm)
5
5.5
6
6.5
7
7.5
8
8.5
9
10
7.2 Cold Drawn Precision Tubes
Cold Drawn Welded Steel Tubes (DIN 2393, EN 10305-2)
Please contact our sales department for intermediate sizes.
Delivery Conditions: BK, BKW, NBK, BKS, GBK.
BK (Acc. to EN norms+C) = cold finished/hard
BKW (Acc. to EN norms+LC) = cold finished/soft
NBK (Acc. to EN norms+N) = normalized
BKS (Acc. to EN norms+SR) = cold finished and stress relieved
GBK (Acc. to EN norms+A) = annealed
Standard norms supplied: EN 10305-2, UNI 7946, BS 6323 Part 6, NFA 49-341, DIN 2393,
Steel Grades mainly used: RSt 34-2, RSt 37-2, St 44-2, St 52-3
(E 195)
(E 235)
(E 275)
(E 355)
41
ASTM A 513 Mechanical Tubing (Type V-VI)
Wall Thickness (inch)
OD (inch) 0.035 0.049 0.058 0.065 0.083 0.095 0.109 0.120 0.125 0.134 0.156 0.165 0.180 0.188 0.207 0.219 0.238 0.250 0.281 0.284 0.313 0.344 0.375 0.406 0.420
0.625
0.688
0.750
0.813
0.875
0.938
1.000
1.063
1.125
1.188
1.250
1.313
1.375
1.500
1.563
1.625
1.688
1.750
1.768
1.875
2.000
2.125
2.250
2.375
2.438
2.500
2.563
2.625
2.750
2.875
3.000
3.063
3.125
3.250
3.375
3.500
3.555
3.625
3.688
3.750
3.875
4.000
4.022
4.062
4.095
4.125
4.250
4.375
4.500
4.562
4.593
4.625
4.750
5.000
5.125
Delivery Conditions: M.D., S.S.I.D.
M.D.: Mandrel Drawn
S.S.I.D.: Special Smooth Inside Diameter
Standart Norms Supplied: ASTM A 513
Steal Grades Mainly Used: 1008-1040
Please contact our sales department for any inquiries.
42
8 Protective Coatings
and Linings
Scope and Field of Application
Transportation of crude oil, petroleum derivatives, gas stations, transfer of natural gas, transfer of water, transfer of
semi-fluid material.
Borusan Mannesmann products are manufactured with modern equipments offering a wide range of anti-corrosive
coatings. The below graph illustrates the type of coatings applied externally and internally according to standards and
special customer requirements.
Surface Preparation
(DIN 55928, SIS 55900)
The process enabling the appropriate surface cleanliness and smoothness level according to the type of coating
is aapplied by blasting method. (Sa 2 1/2)
Polyethylene
Polyprophylene
(DIN 30670, NF A 49-710, UNI 9099)
For burried pipes, high mechanical strength and corrosion resistance.
Regular type coating resistance: 50° C continuouns operating temperature.
Special type coating resistance: 70° C continuouns operating temperature.
Low, medium or high-density polyethylene coating.
3 Layer Coating Method:
Layer 1: Electrostatic epoxy primer
Layer 2: Extrusion adhesive wrapping or hose extrusion
Layer 3: Extrusion polyethylene wrapping or hose extrusion
(DIN 30678, NFA 49-711)
FBE-Fusion Bonded Epoxy
(AWWA C 213, API 5L7, CSA 2 245-20,
NACE RP 0394)
Fusion bonded powder epoxy coatings
provides high protection of pipe lines used
for transmission of oil, gas, slurry and water.
Average thickness 350-400 μm.
Flow-Coat Epoxy Lining
(API RP 5L2)
For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average
thickness 60 μm.
Epoxy
(AWWA C 210, TS 5140)
Various epoxy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist soil or
sea water corrosion. Coating thickness of up to 600 micron.
Cement Mortar
(AWWA C 205, DIN 2614, BS 534)
Specifically for potable water pipes, hygienic and excellent corrosion resistance providing inner coating.
On demand, regular cement mortar lining or synthetic dispersion added special cement mortar lining.
Polyurethane
Coal Tar
(BS 5493)
(AWWA C 203, DIN 30673)
Inner surface: Coating from 50 micron (primer) to 4 mm. Outer surface: Glass fibre mat or
glass fibre felt reinforced coating with thickness up to 9 mm.
Tests Performed
Coating thickness, Holiday testing, Impact strength, Bond strength, Indentation hardness, Coating resistivity,
Elongation percentage at break.
45
June 2010
+90212 393 58 58
Borusan Mannesmann Call Center
E-Mail: [email protected]
www.borusanmannesmann.com

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