line pipe product catalogue
Transcription
line pipe product catalogue
LINE PIPE PRODUCT CATALOGUE Contents Borusan Group At a Glance 1 Borusan Mannesmann 3 Production Flow 5 Production Range 7 Production Standards 9 Advantages of Spirally Welded Pipes 10 The Submerged Arc Welding Process 11 Yield and Tensile Requirements for API - Grades for Sweet & Sour Services 13 Protective OD & ID Coating Systems 15 Pipe Joint Systems 22 QEHS Management 23 Integrated Logistics Experiences 28 Operational Highlights 29 References 35 Borusan Group At a Glance Borusan Steel Distributorship The Pipe Group The Flat Steel Group The Earth Moving Equipments and Power Systems Group The Automotive Group Borusan Mannesmann Borçelik Borusan Makina ve Güç Sistemleri Borusan Otomotiv& Borusan Oto Borusan Paslanmaz Çelik Boru ve Profil (Stainless Steel Pipe and Profile Production) Kerim Çelik Supsan Borusan Mühendislik (Engineering) Manheim Turkey Borusan ‹stikbal Ticaret Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its 65 years of history. The group currently operates in four major business areas including steel, distributorship, logistics and energy. In 2006 Borusan Group signed the United Nations’ Global Compact Policy and it supports and adheres by the principles of “good corporate governance” and “sustainability” as a prerequisite of long-term and permanent components of success. In 4 major business with 1 Logistics Borusan Lojistik Energy Borusan Enerji Contribution to Community: Borusan has adopted as one of its primary principles the concept of giving back to the community with which it does business. In order to better fulfill its social responsibility vision, the activities of the As›m Kocab›y›k Culture and Education Foundation, which was founded in 1992, and Borusan Culture and Arts, established in 1997, came together under one roof in 2008 to become the Borusan Kocab›y›k Foundation. With a deep social responsibility consciousness, the Borusan Group established the Borusan Center for Culture & Arts on October 15, 1997. The Borusan Center for Culture and Arts is a member of the International Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes the annual Mediterranean Contemporary Music Days. It pursues its music activities through its prominent Borusan Istanbul Philharmonic Orchestra, the Borusan Chamber Orchestra, the Borusan String Quartet and the Borusan Children’s Choir, as well as its Music Library. areas 5.000 employees... 2 Borusan Mannesmann Celebrated 50th anniversary in 2008... Borusan Mannesmann; the flagship of Borusan Group, operates with five mills, four in Turkey and one in Italy with a total annual production capacity of 925.000 tons. We produce our spiral welded (SAWH) and longitudinal welded (ERW) products using the latest production techniques. U.S As the leader of Turkish steel pipe market, Borusan Mannesmann owes this outstanding position to its 50 years of corporate structure experience, continuous development and customer oriented approach. Especially in line pipe business, Borusan Mannesmann has an established reputation in providing an extraordinary level of quality, reliability and commitment in its products and services. We have a track record which has a wide range in oil and gas pipeline applications both in Turkey and International markets with high grade API standards. Our SAWH line pipes (dia.14"-100") are not only used for gas, oil and water transmission but also for piling applications. Giving priority to product quality and qualified work force in our growth strategies, we aim to meet customized expectations of our customers throughout the world. Our Pipeline Projects Management Team, specialized in providing total solutions to its customers in pipe supply contracts that includes manufacturing processes, contract management, production and integrated logistics services worldwide. Corporate Structure: Borusan Group and one of Europe's leading steel and technology companies; Salzgitter Mannesmann GMBH, merged their welded steel pipe investments in Turkey and named that partnership; “Borusan Mannesmann Boru Yat›r›m Holding” in 1998. The company has 77% shares of Borusan Mannesmann Boru San. ve Tic. A.fi. 77% 23% Borusan Mannesmann Boru Yat›r›m Holding 73% 3 16% Free Float 11% Others CANADA UNITED STATES “Our mission is to provide products and services that enhance the quality of life with our expertise in steel pipe industry and to promote the process of economic and social progress of our community...” Halkalı Plant Gebze Plant İzmit Plant Gemlik Plant Vobarno Plant QUEEN ELIZABETH ISLANDS ICELAND SWEDEN FINLAND NORWAY EST. LAT. DENMARK LITH. UNITED KINGDOM IRELAND NETH. BELGIUM FRANCE PORTUGAL BELARUS POLAND GERMANY CZECH UKRAINE REP. SLOVAKIA AUSTRIA HUNGARY SWITZ. SLOVENIA ROMANIA CROATIA BOS.& SERBIA HERZ BULGARI ITALY KAZAKHSTAN UZBEKISTAN GEORGIA ALB. SPAIN AZERBAIJAN GREECE TURKEY SICILY CYPRUS 50% of production going overseas... TUNISIA SYRIA LEB. ISRAEL IRAQ IRAN JORDAN ALGERIA PAKISTAN LIBYA EGYPT SAUDI ARABIA QATAR U.A.E OMAN CUBA YEMEN SENEGAL GAMBIA FRENCH GUIANA CAMEROON GABON CONGO TANZANIA ANGOLA REUNION SOUTH AFRICA Workforce of 1.250 committed people... Location of Borusan Mannesmann Mills 4 Production Flow SAWH Pipe Production - Helical Submerged Arc Welded Pipe Offline Ultrasonic Inspection Final Inspection and Marking Stockpiling X-Ray Inspection Hidrostatic Test Beveling of Pipe Ends Inside Welding Spiral Forming Outside Welding Edge Preparing Uncoiling Ultrasonic Test Cutting to Length 5 Coil Identity and Analysis ERW Pipe Production - Electric Resistance Welded Pipe Stockpiling Final Inspection and Marking Ultrasonic Test Hidrostatic Test Beveling of Pipe Ends Coil Identity and Analysis Uncoiling Edge Preparing Preforming Forming Welding Beat Cutting (inner/outer) Ultrasonic Test Sizing and Straightening Post-Annealer Quenching Cutting to Length 6 7 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 52 54 56 60 64 66 68 72 80 82 88 100 355.6 406.4 457.2 508 559 610 660 711.2 762 812.8 863.6 914 965.2 1016 1067 1118 1168 1219 1321 1372 1422 1524 1626 1676 1727 1829 2032 2083 2235 2540 mm inch mm OD 4.5 5 5.5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 78.4 69.8 67.2 59.8 72.7 61.5 54.7 64.7 55.9 50.2 44.6 39.0 49.7 44.7 39.7 34.7 X 80 X 65 X 70 X 60 X 42 X 52 137.1 130.2 123.2 116.4 105.9 112.1 109.5 102.6 95.7 88.8 82.0 75.1 68.3 61.3 54.4 47.5 99.6 93.3 87.1 80.8 74.6 68.3 62.0 55.8 49.5 43.2 171.9 164.5 157.0 149.4 141.9 134.3 126.9 119.4 111.9 104.3 96.8 89.4 81.8 74.3 66.8 59.2 51.7 235.6 226.8 209.2 200.4 191.8 183.0 174.2 165.4 156.6 147.9 139.1 130.3 121.6 112.7 104.1 95.3 86.5 77.7 68.9 60.2 319.2 299.1 279.0 269.1 259.0 238.9 228.8 219.0 208.9 198.9 188.8 178.7 168.8 158.8 148.7 138.7 128.6 118.8 108.7 98.6 88.6 78.6 68.6 97.8 85.2 423.4 370.0 410.8 358.9 398.5 336.2 373.4 313.6 348.2 302.5 335.9 291.2 323.3 268.5 298.1 257.2 285.6 246.1 273.2 234.8 260.7 223.5 248.1 212.2 235.6 200.9 222.9 189.7 210.5 178.4 198.0 167.1 185.4 155.8 172.9 144.5 160.3 133.4 148.0 122.1 135.4 110.7 122.8 99.5 110.3 88.2 76.92 562.1 548.2 493.2 465.5 451.6 438.1 410.4 382.7 369.2 355.4 327.7 313.8 300.3 286.5 272.6 258.8 244.9 231.3 217.5 203.7 189.9 176.0 162.5 148.7 134.8 121.0 107.3 93.5 657.8 612.9 597.8 537.7 507.5 492.4 477.6 447.4 417.2 402.5 387.4 357.2 342.1 327.3 312.2 297.1 282.1 266.9 252.0 237.0 221.9 206.9 191.8 177.0 161.9 146.8 131.7 116.7 310.7 328.4 345.9 363.5 381.1 398.4 416.0 451.2 468.8 486.1 521.3 556.5 288.8 305.3 321.5 337.9 354.2 370.3 386.6 419.3 435.7 451.7 484.4 517.1 766.8 872.1 810.1 714.3 712.3 696.7 663.6 626.6 647.3 582.2 591.4 293.3 272.7 549.5 275.8 256.4 573.8 258.2 240.1 533.1 240.7 223.0 205.8 188.2 170.5 153.0 135.5 223.8 207.4 191.4 175.0 158.7 142.4 126.1 934.0 821.2 765.0 746.1 671.0 633.3 614.4 595.9 558.2 520.4 502.0 483.1 445.4 426.5 408.0 389.1 370.3 351.5 332.5 313.9 295.1 276.3 257.5 238.6 220.1 201.2 182.4 929.8 866.1 844.7 759.6 716.9 695.5 674.5 631.8 589.0 568.0 546.7 503.9 482.5 461.6 440.2 418.8 397.5 376.0 354.9 333.6 312.3 291.0 269.6 248.6 936.3 883.5 857.1 831.2 778.3 725.5 699.6 673.2 620.4 594.0 568.1 541.7 515.3 489.0 462.4 436.3 410.0 987.0 924.1 861.3 977.7 1017.8 948.1 887.8 827.4 797.8 966.5 1007.9 1049.3 937.5 909.2 851.3 793.5 765.1 736.2 767.62 678.3 707.25 649.4 677.06 621.1 647.47 592.1 617.29 563.2 587.11 534.4 980.3 1024.3 1068.3 1112.2 925.0 897.3 870.2 814.9 759.5 732.4 704.7 649.4 621.7 594.6 566.9 539.3 511.7 483.9 992.3 1041.4 1090.5 1139.5 1188.4 1237.3 892.2 841.9 816.7 792.1 741.8 691.5 666.8 641.7 591.3 566.2 541.5 516.4 491.2 466.2 440.9 416.1 391.0 366.0 340.9 967.1 1017.5 1067.8 1118.1 1168.4 1218.6 1268.8 943.2 848.1 800.3 776.4 752.9 705.2 657.4 633.9 610.0 562.2 538.4 514.9 491.0 467.1 443.3 419.3 395.7 371.9 348.1 324.3 984.1 1038.3 1092.4 1146.5 1200.6 1254.6 1308.6 1362.5 916.6 894.0 803.9 758.6 736.0 713.8 668.5 623.2 601.0 578.4 533.1 510.5 488.3 465.6 443.0 420.4 397.7 375.3 352.8 330.2 307.7 285.0 262.8 995.9 1057.7 1119.5 1181.2 1242.9 1304.5 1366.1 1427.6 1489.1 1550.5 875.5 815.6 795.4 715.3 675.1 655.0 635.2 595.0 554.8 535.0 514.9 474.7 454.5 434.8 414.7 394.6 374.5 354.3 334.4 314.4 294.3 274.3 254.1 234.4 214.2 194.1 0.157 0.177 0.197 0.217 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.663 0.709 0.748 0.787 0.827 0.866 0.906 0.945 1.000 4 Wall Thickness (mm & inch) Production Range - SAWH Line Pipes 2.8 2.9 3.4 3.56 3.68 3.7 3.9 4.5 5.1 5.2 6 6.6 7 7.1 8.1 8.4 8.6 9.3 9.5 11 12 12.5 9.72 10.04 10.09 10.62 12.18 13.73 13.99 16.02 17.53 18.52 18.77 21.21 21.94 22.42 24.08 9.30 7.97 25.88 29.80 33.69 34.34 39.51 43.36 45.92 46.56 52.91 54.81 56.07 60.48 61.73 71.07 77.24 80.30 35.44 40.09 40.87 47.04 51.64 54.70 55.47 63.08 65.35 66.87 72.15 73.65 84.88 92.30 95.99 We can meet all X 42 requirements in our production range. 273 10 3/4 19.55 19.65 20.70 23.81 26.91 27.43 31.53 34.59 36.61 37.12 42.15 43.65 44.64 48.12 49.10 56.45 61.29 63.68 219.1 8 5/8 323.9 12 3/4 14.94 15.02 15.81 18.18 20.53 20.91 24.01 26.32 27.84 28.22 32.00 33.12 33.87 36.46 37.20 42.67 46.25 48.03 168.3 6 5/8 141.3 5 9/16 11.56 12.09 12.49 12.55 13.21 15.18 17.13 17.45 20.02 21.92 23.18 23.50 26.61 27.53 28.14 30.27 30.88 35.35 9.37 10.54 10.73 12.27 8.17 7.77 7.73 7.49 7.17 6.15 3 1/2 114.3 4 1/2 88.9 4.85 3.97 3.14 9.91 8.69 8.54 7.60 6.65 6.32 6.29 6.10 5.84 5.01 2 7/8 73 X 70 7.07 6.94 6.19 5.42 5.16 5.14 4.98 4.77 4.10 2 3/8 X 65 60.3 X 60 5.53 5.43 4.86 4.27 4.07 4.05 3.93 3.76 3.25 1 1/2 48.3 2.73 2.13 X 52 4.77 4.69 4.21 3.70 3.53 3.51 3.41 3.27 2.82 1 1/4 3.24 2.87 42.4 3.60 2.49 2.21 2.74 2.72 2.65 2.54 2.20 1 2.12 2.11 2.05 33.7 1.67 1.61 1.60 1.56 1.66 1.28 1.97 3/4 26.9 1.50 1/2 21.3 1.72 inch 0.109 0.113 0.133 0.140 0.145 0.147 0.154 0.179 0.200 0.203 0.237 0.258 0.277 0.280 0.318 0.331 0.337 0.365 0.375 0.432 0.472 0.492 mm Wall Thickness (mm & inch) 1.32 mm OD Production Range - ERW Line Pipes 8 Production Standards Petroleum and Gas Line Pipes API 5L/ISO 3183 : Requirements of PSL 1 & PSL 2 Annex G : Resistance to ductile fracture propagation Annex H : For Sour Service EN 10208 : Requirements of Part 1 & Part 2 GOST 20295 : Requirements of Type 1, 2 and 3. Water Line Pipes With protective OD and/or ID coating, plain (beveled) or sleeve welded joints. EN 10217-1 : SAWH & ERW EN 10224 : SAWH & ERW AWWA C 200 : SAWH & ERW BS 534 : SAWH & ERW General Purpose Pipes EN 10217-3 : SAWH - Alloy, fine grain Service condition: max 400°C, min -50°C EN 10217-5 : SAWH - Alloy or non-alloy, Service condition: max 400°C, EN 10217-6 : SAWH - Non-alloy, Service condition: - 40°C ASTM A139 : SAWH Piling & Construction Pipes ASTM A 252 : SAWH EN 10219 : SAWH & ERW EN 10210 : SAWH & ERW Pipe Lengths: any desired lengths between 6 - 18 m These are our general production standards and specifications. We can meet other production standards and specifications upon request. 9 Advantages of Spirally Welded Pipes Spirally welded pipes have been used all over the world for high-pressure gas and oil pipeline projects (including USA, Canada, Europe etc.) which have proven their high quality as high strength steel line pipes. - Hot rolled coil is used as base material for the production of spirally welded pipes instead of plates. As a result the continuous process coming from HRC usage provides flexibility (diameter and length) of production. - The mechanical properties are already present in the base material. Since any cold expansion reduces the material's ductility, the spirally welded pipe has a higher safety margin than cold expanded pipes. - Spirally welded pipes have more integrity structure wise. Test results on fracture propagation prove this fact. - When carrying out field cold-bending, it is not necessary to take the weld seam position into account. - There is a favorable orientation of the weld seam and of the strip's direction of rolling relative to the direction of principal stress. 10 The Submerged Arc Welding Process The principle of the spiral pipe production is simply bending the steel strip spirally into cylindrical pipe shape and ultimately welding edges together. The occurrence of weld seam step by step can be seen in the figure displayed on page 12. The submerged arc welding (SAWH) process is widely used for welding thick sections, yet it can be applied to plate sections as thin as approximately 4 mm. In spirally welded pipe production process, very impressive capabilities can be achieved for high rates of travel by using multiple electrodes in two-run technique. The high currents, obtained by multiple electrodes, generate considerable heat which leads to deep penetration of the base metal. In Borusan Mannesmann, remarkable control is always exercised over the contour of the deposit and extent of the penetration into the base metal. Both of these factors have important effect on the chemical composition and metallurgical properties of the weld metal. 11 AC I AC I DC DC AC II 12 Yield and Tensile Requirements for API-Grades for Sweet & Sour Services API 5L/ISO 3183 Yield Strength (Mpa) PSL 1 Tensile Strength (Mpa) PSL 2 PSL 1 Correspodence to PSL 2 PSL 1 PSL 2 Min Max Min Max Min Max Min Max A25 - 175 - - - 310 - - - - - - A - 210 - - - 335 - - - L210GA - - EN 10208-1 EN 10208-2 B BN/S 245 - 245 450 415 - 415 760 L245GA L245NB L245MB X42 X42N/M/S 290 - 290 495 415 - 415 760 L290GA L290NB L290MB X46 X46N/M/S 320 - 320 525 435 - 435 760 - X52 X52N/M/S 360 - 360 530 460 - 460 760 L360GA X56 X56N/M/S 390 - 390 545 490 - 490 760 - X60 X60N/M/S 415 - 415 565 520 - 520 760 - L415NB L415MB X65 X65M/S 450 - 450 600 435 - 435 760 - L450NB L450MB X70 X70M/S 485 - 485 635 570 - 570 760 - L485NB L485MB X80M/S - - 555 705 - 625 825 - L555NB L555MB - - L360NB L360MB - - EN 10208-1 Yield Strength Grade Tensile Strength Rt /Rm Elongation 0.5 Mpa Correspondance to API (%) Min Max Min Max Max Min L210GA 210 - 335 475 - 25 A L235GA 235 - 370 510 - 23 - L245GA 245 - 414 555 - 22 B L290GA 290 - 415 555 - 21 X42 L360GA 360 - 460 620 - 20 X52 EN 10208-2 Heat Treatment conditions Normalized or normalizing rolled Yield Strength Steel Class Non-Alloy Special-Alloy Non-Alloy Thermo mechanically rolled 13 Alloy Special Steel Tensile Strength Rt /Rm 0.5 Mpa Grade Elongation Correspondance to API (%) Min Max Min Max Max Min L245NB 245 440 415 - 0.80 22 B L290NB 290 440 415 - 0.85 21 X42 L360NB 360 510 460 - 0.85 20 X52 X60 L415NB 415 565 520 - 0.85 18 L245MB 245 440 415 - 0.85 22 B L290MB 290 440 415 - 0.85 21 X42 L360 MB 360 510 460 - 0.85 20 X52 L415MB 415 565 520 - 0.85 18 X60 L450MB 450 570 535 - 0.87 18 X65 L485MB 485 605 570 - 0.90 18 X70 L555MB 555 675 625 - 0.90 18 X75 Baku - Tbilisi - Ceyhan Oil Pipeline 42" - 194 Km Excellence in Sour Service 14 Protective OD & ID Coating Systems Borusan Mannesmann offers wide range of anti-corrosive and protective OD & ID coatings in its fully integrated coating facilities. The below table illustrates the type of coatings applied externally and internally according to standards and special customer requirements. OD (Outer Diameter): External Coating ID (Inner Diameter): Internal Coating General Application Area Type of Coating OD ID Gas & Oil Line Pipe Water Line Pipe FBE Epoxy (liquid) Polyethylene (PE) Polypropylene (PP) Cement Mortar Other OD&ID coating processes can also be designed for each specific application i.e. PU, Coal tar, Bitumen, Glass reinforced epoxy etc. which all above processes are within Borusan Mannesmann’s broad experience. Maximum Operating Temperature of Coating PP SPECIAL PP NORMAL FBE DRY CONDITION FBE WET CONDITION HDPE MDPE LDPE 0 10 20 30 40 50 60 70 80 Temperature (0C) 15 90 100 110 120 130 140 General Application Standards FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high protection of gas and oil pipe lines. (API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213) Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method. (DIN 30670, TS 5139, NF A 49-710, UNI 9099) Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method. (DIN 30678, NF A 49-711) Flow Efficiency ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in order to reduce pipe wall roughness thus increasing throughput. (API RP 5L2) Epoxy OD & ID Coating: Various epoxy coatings applied externally or internally are enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness is up to 1000 μm. (AWWA C 210, TS EN 10289) Cement Mortar ID Coating: Specifically for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied. (AWWA C 205, DIN 2614, BS 534, TS 8590) 16 Protective OD & ID Coating Systems FBE (Fusion Bonded Epoxy) OD Coating for Gas and Oil Pipelines FBE OD coating consists of the following steps; • Surface preparation and cleaning - Solvent/detergent washing (if necessary) - Blasting (anchor pattern profile) - Phosphoric acid washing and rinsing • Induction heating • Electrostatical application of powder epoxy • Quenching • Test and inspection Applied Standards: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213 Blast Cleaning Drying Acid Washing Induction and Induction Rinsing Heating Heating FBE Application Quenching 17 Holiday Test Protective OD & ID Coating Systems Polyethylene / Polypropylene OD Coating For 3-layer PE/PP OD coating, at first pipe surface is cleaned by shot blasting in accordance with customer specs and then preheated to the desired temperature by using induction heating system. Following preheating, epoxy primer is applied to the pipe surface. Just after epoxy primer application, the extruded adhesive and PE/PP are coated to the pipe using wrapping method. Finally the pipe is cooled with water. 3 - layer PE/PP OD coating consists of; 1. layer: Electrostatical application of epoxy primer 2. layer: Extruded adhesive wrapping 3. layer: Extruded wrapping (PE, PP, LDPE, MDPE, HDPE). Applied Standards: DIN 30670, TS 5139, NF A 49-710, UNI 9099 Blast Cleaning Drying Induction Heating Pipe end Preparation Epoxy Primer Quenching Wrapping of Adhesive Holiday Test Wrapping of PE/PP 18 Protective OD & ID Coating Systems Flow Efficiency ID Coating for Gas & Oil Line Pipes (Flow - Coat Epoxy) Pipes for gas and oil transmission pipe lines are internally coated with epoxy resin: • To reduce pipe ID roughness thus increasing throughput. • To reduce corrosion product deposits by considerable amounts. Applied Standards: API RP 5L2 Solvent Free Epoxy Coating (ID) Various epoxy coatings applied internally are enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness is up to 1000 μm. Applied Standards: AWWA C 210, TS EN 10289 Cement Mortar ID Coating for Water Line Pipes Cement mortar coating features permanent corrosion protection for handling potable water. Applied Standards: AWWA C 205, DIN 2614, BS 534, TS 8590 19 OD Coating Main Application Parameters Heating for coating Surface preparation Pre-preparation OD Processes Coating type Tested / Inspected parameter Desired minimum Quality criteria PE Contaminants Free from Oil and gress PP Pipe surface temperature Metal surface temperature min 30C above atmospheric dew point FBE Ambient condition Relative humidity less than 85% Surface profile 50-100 μm Surface cleaning degree Min. Sa 2 1/2 degree acc. to standards SIS 55900 or ISO 8501-1 Salt contamination Max. 3 μgr/cm2 Dust contamination ISO 8502-3 max rating 2-2 Surface condition Free from material surface defects Phosphoric acid washing Concentration: 5 - 20 % PH: 1-2 Temperature Recommendation of epoxy manufacturer Epoxy thickness 80-150 μm Adhesive thickness 150-250 μm Total thickness of Coating Acc. to customer requirements Peeling test: min.150 N/cm Cathodic disbonding: max 3,0 mm (400C, 7 days, -1,5V) PE PP FBE PE PP FBE Application of coating PE PP Coating Performance FBE Coating thickness Acc. to customer requirements (min 300 μm) Coating Performance CD: avg 2,0 mm (660C, 48 hr, -3 V) Cross section porosity: ≤ Rating 5 (Rating 1-10) Flexibility: - 300C, 2.50 OD Hot water soak : Rating 1 (Rating 1-3) 20 21 Pipe Joint Systems ® Cylindrical end ZAP-LOK 29 26 a 30 25 a 24 21 20 f PE 27 S b t Rubber Ring 28 22 Cement Y D D1 31 32 * For water pipelines * For high pressure gas & oil pipelines up to 12” Spherical end Butt Weld Joint Preparation fav S 30˚ (+5˚/-0˚) S a d1 do do 1,6 mm ± 0,8mm * For water pipelines d2 l NW NW a * For all types of applications Other types of joints may be available upon request. *Double Joint Operation 22 QEHS Management Borusan Group companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental responsibility. From raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order to reduce impacts, controls each step of the process. Our Environmental Management System certificate (ISO 14001) proves our commitment to environment. Healthy performance is delivered through healthy people. In compliance with Occupational Health and Safety Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work force and service providers. Borusan Mannesmann; exemplary with its modern management approach as well as its investments, has been applying The Lean Six Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003. The Lean Six Sigma methodology is a highly disciplined business management strategy that seeks to remove the causes of defects in production and business processes, and to continuously improve productivity, profitability and customer satisfaction. Besides with the VOC process, we capture the requirements and feedback from our customers to provide the best product and service quality. Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints Handling Management Systems Certificate (ISO 10002); which is a first in steel pipe sector globally. 23 Quality Almost every major Energy, Oil and Gas company along with some of the biggest EPC’s in USA, Canada and Europe have approved our quality and listed us among their valuable supplier lists. Ongoing research and development activities are aimed at further improving product and service quality and increasing the product range through use of technology along with original and more cost effective marketing techniques. A dynamic, highly qualified staff, regularly trained to keep abreast of new production methods, ensures that production conform to exacting quality standards. (API Q1, ISO 9001, ISO 29001) 24 Quality The feasibility and operational safety of a pipeline project are predominantly governed by the quality of the line pipe. The table given below contains the most important quality characteristics and examination determination methods. These are the methods we are using to meet our clients most stringent requirements. 25 Surface Homogeneity Free from defects Chemical Composition Toughness Properties Strength Properties Metallurgical Strructure Pipe Geometry Quality Characteristics Pipe body Diameter Wall thickness Length Out of roundness Straightness Weld Height Width Off-set Angle Penetration Misalignment Examination / Determination by Tape measurement circumference, Caliper, Ultrasonic measurement, Tape measurement Caliper, Gauge Cord and range measurement Macrographic examination Pipe body Grain size Inclusions Macrographic examination Weld HAZ Structure Macrographic examination Pipe body Yield strenght Tensile strenght Elongation Tensile test Ring Expansion Test Weld Tensile strength Tensile test Pipe body Notch impact energy Fracture Properties Hardness Charpy impact test DWT-test HV-Hardness measurement Weld Notch impact energy Hardness Fracture Properties Charpy impact test HV-Hardness test CTOD, SENB Pipe body Individual elements Carbon equivalent Spectrometric chemical analysis Formula Inside & Outside pipe body Max. Permissible surface defects Visual examination, Ultrasonic testing, Dye-penetrant testing Magnetic particle testing Pipe body Max. Permissible lamination/separation Ultrasonic testing HAZ Max. Permissible Inclusion Ultrasonic testing Weld Weld defects Ultrasonic testing X-ray testing (radiascopic method) Hydrostatic pressure testing Quality Coating material performance Environment condition Surface Quality Quality Characteristics Dust contamination Acceptable Dust degree With adhesive Tape Salt contamination Acceptable Salt degree Salt level measurement Surface profile Surface cleanliness Profile depth & shape Near white surface Surface defects Free of material defects Visual inspection Condition of coating plant Dew point temperature Relative humidity FBE Thermal characteristics By DSC tester of epoxy PE, PP Physical properties Density, Carbon black, Melt flow index, electrical resistivity Elasticity % elongation Aging Resistance to Heat & UV-ray ageing Grain size Organic contaminants Sieve analysis Chemical analysis Adhesion properties Strength properties Free from defects Homogeneity Surface Cement mortar Corrosion Curing Examination / Determination by Comparison gauge, profilometer Comparison Dew meter Thermometer OD & ID Coating Surface defects Visual inspection OD & ID Coating Discontinuity Thickness Holiday test Thickness meter OD & ID Coating FBE OD Coating Low temp., flexibility test, hardness PE, PP Coating Indentation, impact resistance, bending Cement mortar Compressing strength, bending strength PE & PP Coating Peeling resistance Peeling strength by load cell or dynamometer, Cement mortar ID Coating Peeling speed by dead weight test Tensile test. FBE OD Coating V-notch, Cross cut FBE OD Coating Application parameters DSC test Liquid Epoxy Solvent test PE, PP, FBE, OD Coating Resistance to disbonding from pipe surface Cathodic disbonding 26 Just in time on-site delivery 27 Integrated Logistics Experiences The care devoted to proper storage and shipment of products is part of Borusan Mannesmann’s commitment to customer satisfaction. Borusan Mannesmann plants are located on the eastern coast of Marmara Sea in the vicinity of many piers that are expert in pipe loading equipped with mobile cranes, forklifts and other machinery necessary for international shipment. Borusan Mannesmann, together with Group’s integrated logistic company Borusan Logistics, is able to deliver with high versatility for every international project from Saharan desert to Rocky mountains. We deliver • By railway • By barge transportation • By IACS class vessels (sous-palan unloading) • By truck and trailers • Even by containers In many of our projects we have been in charge of custom clearance, sous-palan operations, leasing and management of stockyards, on-site delivery; providing complete integrated logistics solutions to meet even the most stringent client delivery terms. 28 Project: Elba Express Expansion Gas Pipeline / USA - 2008 29 Operational Highlights Project Details: Size: Total Length: Standard: OD Coating: 36"-42" 313 km API 5L PSL2 X70 FBE Client: Southern Natural Gas Pipeline Group Scope of Logistics: DDP basis delivery to 5 pipe yards. The logistics scope includes unloading, double jointing, girth weld coating, sand berms preparations and stacking. - 22 shipments via A class vessels. - On site double-joint operation - Management of 6 different stockyards. Logistic Partners: Borusan Logistics (Transportation from Izmit/Turkey to USA) Borusan Logistics International (USA operations) On this prestigious project Borusan Mannesmann produced FBE coated 48" pipes according to the client’s requirements. The pipes were double jointed to 80 ft (24 m) pipe length. 80 ft pipes were transported with special trucks to 4 other designated pipe yards. 30 Project: MOL Natural Gas Transmission Project / HUNGARY-2007 31 Operational Highlights Project Details: Size: Total Length: Standard: OD Coating: ID Coating: 40" 205 km EN 10208-2 L485 MB 3 Layer PE acc. to DIN 30670 Flow Coat Epoxy acc. to API RP5 L2 Client: End User: Salzgitter Mannesmann (GE) MOL-Hungary Scope of Logistics: DDP transportation to 14 different pipe yards along the pipeline route in Hungary. The logistics scope includes unloading, stockpiling and safe guarding during entire delivery operation Logistic Partners: Borusan Logistics (Transportation from Izmit plant to Hungary) Borusan Logistics International (Hungary operations) The following transportation methods have been used simultaneously because of the tight delivery schedule 1- Transportation by vessel & barges (45 % of the total quantity) 2- Transportation by train (55 % of the total quantity) Complete handover of the project to the Client was realized in 10 months time. 32 Project: Baku - Tbilisi - Ceyhan Crude Oil Pipeline / TURKEY- 2005 33 Operational Highlights Project Details: Size: Total Length: Standard: Outside Coating: 42" 194 km API 5L - PSL 2 X65 (HIC) 3 Layer PE acc. To DIN 30670 Client: End User: BTC Directorate BTC CO. Scope of Logistics: Delivery to the pipe yards located at 4 different locations (Kars, Erzincan, Ceyhan and Terminal), including unloading and stockpiling of the pipes. The following transportation methods have been used simultaneously because of the tight delivery schedule: - Transportation by trucks (15 % of the total quantity) - Transportation by train & trucks (85 % of the total quantity) The project has been completed within a period of 12 months. This project was one of the most important pipeline projects of its time. Global energy conglomerates, along with the world’s top engineering groups took part in this major infrastructure investment, where highest technical, operational and HSE standards were applied. 34 Major SAWH Reference List for the Last Five Years COUNTRY CLIENT USAGE PROJECT DESCRIPTION QUANTITY YEAR ALGERIA SONATRACH GAS 48" GR4 PIPELINE PROJECT X70 OD PE, ID EPOXY COATED 305 KM 2009 HUNGARY SALZGITTER MANNESMANN GAS 32" MOL CROATIAN TRANSIT PIPELINE L485MB OD PE, ID EPOXY COATED 209 KM 2009 TURKEY BOTAfi GAS 16" MUGLA NATURAL GAS DISTRIBUTION PR. L485MB OD PE, ID EPOXY COATED 94 KM 2009 ALGERIA CAMEG GAS 20" - 28" GAS PIPELINE PROJECTS X60 - X70 OD PE, ID EPOXY COATED 717 KM 2009 USA TENNESSEE GAS PIPELINE GAS 30" 300 LINES PIPELINE PROJECT X70 OD FBE, ID EPOXY COATED 212 KM 2008 HUNGARY SALZGITTER MANNESMANN GAS 28" FGSZ PIPELINE PROJECT L450MB OD PE, ID EPOXY COATED 49 KM 2008 USA SOUTHERN NATURAL GAS GAS 36" - 42" ELBA EXPRESS PIPELINE PROJECT X70 OD FBE COATED 313 KM 2008 ALGERIA SNAMPROGETTI GAS 24" LZ2 HASSI R'MEL - ARZEW PIPELINE X60 OD PE COATED 476 KM 2007 HUNGARY SALZGITTER MANNESMANN GAS 40" MOL NATURAL GAS TRANSMISSION PROJECT L485 OD PE, ID EPOXY COATED 205 KM 2007 TURKEY ASK‹ WATER AUTHORITY WATER 64" - 56" KIZILIRMAK - KES‹KKÖPRÜ PIPELINE S355JR OD PE, ID EPOXY COATED 185 KM 2007 35 COUNTRY CLIENT USAGE PROJECT DESCRIPTION QUANTITY YEAR HUNGARY OTF CONTRACTING COMPANY GAS 32" MOL PIPELINE PROJECT L485MB OD PE, ID EPOXY COATED 55 KM 2007 ALGERIA SONATRACH GAS 40" GZ1 HASSI R'MEL - MEDAREG PIPELINE X60 OD PE, ID EPOXY COATED 234 KM 2006 TURKEY AT‹LLA DO⁄AN CONTRACTING CO. GAS 36" LOOP PROJECT X65 OD PE COATED 30 KM 2006 IRAN PAYANDAN GAS 48" NIGC GAS PIPELINE PROJECT X65 NO OD & ID COATING 103 KM 2005 TURKEY BOTAfi GAS 42" SHAHDENIZ PHASE 2 PIPELINE PROJECT X65 OD PE COATED 115 KM 2005 TURKEY BOTAfi GAS 36" TURKEY GREECE PIPELINE X65 OD PE COATED 180 KM 2005 ALGERIA SONATRACH CRUDE OIL 30" NK1 PIPELINE PROJECT X60 OD PE COATED 665 KM 2005 IRAN NATIONAL IRANIAN GAS CO. (NIGC) GAS 48" PIPELINE PROJECT X65 NO OD & ID COATING 226 KM 2005 TURKEY BOTAfi GAS 24" ÇANKIRI - TOSYA - KASTAMONU PIPELINE X52 OD PE COATED 145 KM 2005 TURKEY BOTAfi, BTC Directorate CRUDE OIL 34" - 42" BAKU - TBILISI - CEYHAN PIPELINE X65 OD PE COATED 194 KM 2005 36 Major ERW Reference List for the Last Five Years COUNTRY CLIENT USAGE PROJECT DESCRIPTION QUANTITY YEAR AUSTRIA EVN GAS 6" - 8" - 10" PIPELINE PROJECT L290NB OD PE COATED 15 KM 2009 EGYPT FAYUM GAS CO. GAS 8" PIPELINE PROJECTS X52 OD PE, ID EPOXY COATED 30KM 2009 AZERBAIJAN ETSUN CO. GAS 8" BP GAS TERMINALS CONNECTION LINE X42 OD PE COATED 10 KM 2009 TUNISIA STEG GAS 8" ENFIDHA -SIDI ABDELHAMID PIPELINE X42 OD PE COATED 20 KM 2009 TURKEY BOTAS GAS 10" BISMIL GAS DISTRIBUTION LINES X46 OD PE COATED 76 KM 2009 CONGO SALZGITTER MANNESMANN GAS 8" PERENCO RDC MISCELLANEOUS PIPELINES GRB OD PE COATED 63 KM 2009 GABON SALZGITTER MANNESMANN GAS 10" OZANGUE DIGA PIPELINE X42 OD PE COATED 35 KM 2009 EGYPT TOWNGAS GAS 1/2" - 3/4" GAS DISTRIBUTION PIPES GRA OD VARNISH COATING 4,500 KM 2009 TURKEY BOTAS GAS 10" BISMIL GAS DISTRIBUTION LINES X46 OD PE COATED 38 KM 2009 TURKEY AKSA GAS 4" - 6" - 8"- 10" - 12" GAS DISTRIBUTION PIPES GRB - X52 OD PE COATED 293 KM 2009 EGYPT NATGAS GAS 1/2" - 3/4" GAS DISTRIBUTION PIPES GRA OD VARNISH COATING 3,066 KM 2009 37 COUNTRY CLIENT USAGE PROJECT DESCRIPTION QUANTITY YEAR TUNISIA STEG GAS 8" GAZODUC KAIROUAN-TAG DE FERIANA X60 OD PE COATED 45 KM 2008 TUNISIA STEG GAS 4" - 8" DJERBA ISLAND PROJECT X42 OD PE COATED 210 KM 2008 TURKEY TURKISH PETROLEUM CO. OIL 6" - 10" OIL PIPELINE PROJECTS GRB OD PE COATED 81 KM 2008 EGYPT TAQA GROUP GAS 6" - 8" - 10" - 12" PIPELINE PROJECTS X52 OD PE COATED 25KM 2008 EGYPT EGYPTGAS GAS 1/2" - 3/4" GAS DISTRIBUTION PIPES GRA OD VARNISH COATING 2,800 KM 2008 GABON PERENCO S.A. GAS 8" LIBREVILLE GAS PIPE PROJECT X60 OD PE, ID EPOXY COATED 115 KM 2007 TUNISIA PERENCO S.A. GAS 10" OUM-CHIAH - GABES GAS PIPELINE X60 OD PE, ID EPOXY COATED 75 KM 2006 BOTAS GAS 10" NAZILLI & ÇANKIRI DIST. LINES X46 OD PE COATED 114 KM 2006 BOTAS GAS 10" - 12" ORDU DIST. LINES X46 - X52 OD PE COATED 162 KM 2006 SYRIAN GAS COMPANY GAS 12" ÇANKIRI DIST. LINES X42 OD PE COATED 40 KM 2005 SYRIA TURKEY BOTAS GAS 4" - 6" - 8" - 10" - 12" SOUTH LINE PROJECT GRB OD PE COATED 127 KM 2005 TURKEY TURKEY 38 June 2010 BORUSAN MANNESMANN BORU SAN. ve T‹C. A.fi. Contents Introduction .......... ...................................................................................................................3 Plants....... ................................................................................................................................4 1 Water Pipes........................................................................................................................6 1.1 ERW Water Pipes.....................................................................................................7 1.1.1 Grooved Pipe..................................................................................................10 1.2 Spirally Welded Water Pipes...................................................................................12 1.3 Plastic Pipes & Fitting Systems...............................................................................14 1.3.1 PPRC Pipes & Fitting Systems ........................................................................14 1.3.2 PVC-U Sewage Pipes & Fitting Systems .........................................................16 2 Line Pipes.........................................................................................................................18 2.1 ERW Line Pipes .....................................................................................................19 2.2 Spirally Welded Line Pipes .....................................................................................21 3 Oil & Water Well Pipes ......................................................................................................22 3.1 OCTG - Casing and Tubing....................................................................................23 3.2 Water Well Casing Pipes ........................................................................................24 4 Pressure Tubes ................................................................................................................26 4.1 Boiler Tubes...........................................................................................................27 4.2 Tubes For Pressure Purpose..................................................................................28 5 Hollow Sections................................................................................................................30 6 Mother Tubes ...................................................................................................................34 7 Precision Tubes ................................................................................................................38 7.1 ERW Precision Tubes.............................................................................................40 7.2 Cold Drawn Precision Tubes ..................................................................................41 8 Protective Coatings and Linings........................................................................................44 Pursuing World Leadership With 50 Years of Experience Celebrated its 50th anniversary, Borusan Mannesmann is the leading manufacturer of steel pipes and tubes in Turkey. Pipe and tube manufacturing is the core business of Borusan Group, a conglomerate made up of 20 companies spread over four different industries; steel, distributorship, logistics and energy. These diverse companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental responsibility. Borusan Mannesmann Boru, exemplary with its modern management approach as well as its investments, has been applying 6 Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003. Ongoing research and development activities are aimed at further improving quality and increasing the product range through use of technology along with original and more cost-effective marketing techniques. A dynamic, highly qualified staff, regularly trained to keep abreast of new manufacturing and management, ensure that production conforms to exacting quality standards. Borusan Mannesmann’s water pipes, line pipes, oil & water well casing pipes, pressure tubes, hollow sections, mothertubes and precision tubes are produced using state of the art technology and know-how accumulated over five decades of pipe manufacturing. Production is carried on in five plants with a total capacity of 1mn tpy., 50% of which is exported worldwide. Among Borusan Mannesmann’s short and long term plans is strengthening of its position in worldwide markets through new opportunities and partnerships, developing products with high value added and enhancing production quality and productivity. Quality System Certificates Quality Management Certificates International Certificates BVQI:ISO 9001:2000 ISO 14001:2004 ISO 10002:2008 OHSAS 18001:1999 API 5L API 5CT ENAGAS Homologation-Spain/12”-48” DSAWH AD-MERKBLATT W0/TRD 100, W4/TRD 102 Germanisher Lloyd: DIN 1626 St 37.0 DVGW-EN 10255 ADW0/ADW4-EN 10217 Spanish Homologation-UNE PED-Pressure Equipment Directive 97/ 23/EC-EN 10217 CE marked-Construction Product Directive 89/106/EC-EN 10219 FM Approval UL/CUL Listed NSF Certified DNV Certified BVQI Marine Certified Plants Gemlik Plant Gemlik Plant which was established in 1975 is located on 388.000 m2 of land, 80.000 m2 of which is covered area and operates with 450 kton of annual production capacity. The 550 employees of Borusan Mannesmann who all possess the quality and customer focused service approach are constantly striving for the best of everything. In Gemlik Plant, where Borusan Mannesmann quality is diligently controlled starting at the raw materials incoming inspection stage throughout to the stage where the final product reaches the customer. Our products are widely and reliably used in both domestic and export markets starting with the construction industry. Halkal› Plant Halkal› Plant which was established in 1958 is located on 67.500 m2 of land, 28.000 m2 of which is covered area and has a total capacity of 150 kton of annual production. The 380 devoted employees working with modern quality techniques are constantly raising the standards for further development without sacrificing any of the quality commitments, in order to meet the requirements of the market. Halkal› Plant offers its’ customers custom made types of pipes which are widely used in the industries ranging from automotive to furniture and bicycles to white goods. Izmit Plant Izmit Plant which was established in 1955 produces a total of 300.000 tpy., of which 100 kton longitudinally welded and 200 kton spirally welded. Izmit Plant operates on 122.000 m2 of land, of which 57.000 m2 is covered area. Izmit Plant which employs a work force of 320, is specialized in production of spirally welded pipe line pipes. Izmit Plant has been engaged in several major projects until today: • Supplied spirally welded line pipes for the internationally significant Baku-Tiblisi-Ceyhan Oil Pipe Line Project’s for 1.073 km section stretched on the Turkish land during the year 2003 and first quarter of 2004. • Between 2004-2006 several contracts for oil and gas pipe lines awarded by Sonatrach and Sonelgaz Companies of Algeria have been completed with full satisfaction. • Spirally welded gas pipes required by major projects such as the Blue Stream Natural Gas Pipeline Project, Iran-Turkey Natural Gas Pipeline Project, MiSaken-Gabes Pipeline Project have all been supplied by ‹zmit Plant. • Supplied 312 km of spirally welded pipe with FBE OD coating for Elba Express Project, which is planned to increase natural gas transportation capacity in Georgia and through inter connections with other pipelines in southeastern and eastern USA. Vobarno Plant BM Vobarno, specialized in production of high value added cold drawn special tubes has joined the Borusan Group in the year 2001 and has a capacity of producing 32.000 tpy. BM Vobarno is in a position of a highly recognized manufacturer for its product and service quality based on its sales to countries such as Germany, France and Spain where the automotive sector is well established and powerful. BM Vobarno is located on approximately 24.000 m2 of covered area and operates with 90 employees. Gebze Plant Starting in 2007, a part of the plastic pipe and fittings production facilities, being operated in our Gemlik Plant since 1995, have been removed and installed in the Gebze-Çay›rova Plant in order to provide better service for our customers. This facility is operated on 6.000 m2 of covered and 5.000 m2 of open plant area amounting to 11.000 m2 of land. This facility is engaged in the production of Borusan Plastic Pipes and Fittings confirming to Turkish as well as International Standards. 1 Water Pipes 1.1 ERW Water Pipes Scope and Field of Application Transmission of liquids Sizes • Outside Diameter 21.3 mm-323.9 mm • Wall Thickness 2 mm-11 mm • Length OD 21.3 mm-101.6 mm; max. 7.50 m OD 114.3 mm-323.9 mm; max. 18.00 m Finishing Operations Tests Performed Plain end (square cut or bevelled) Threaded and coupled Grooved Leak tightness testing: Hydrostatic Test, Eddy Current Test Destructive Tests: Flattening, Bending Chemical Analysis Others as required by the standards Ultrasonic weld seam test for gas pipes Mill Test Certificates Surface Protection Issued upon request according to EN 10204 2.1; 2.2; 3.1; 3.2 Outside protective coating (oil, varnish, epoxy) Hot dip galvanizing Polyethylene Coating Production Standards • Production Norms EN 10224, EN 10255, ISO 65, ASTM A-53, ASTM A-795, ASTM A589 • Galvanizing Norms EN 10240, EN ISO 1461 (BS 729), ASTM A-53, NFA 49-700, UNI 5745 • Production Standart For Threading and Coupling (1/2’’-6’’) ISO 7/1, ANSI B.1.20.1, EN 10255 • Grooving (3/4’’-12’’) according to Victaulic Standard. • Our Medium Series Pipes can be used up to 25 bar operating pressure for water. Material Quality DIN 17100 EN 10025 St 37, St 44, St 52 S 195, S 235, S 275, S 355 Gr A, Gr B 7 • Quality Certificates FM approved NSF (National Safety Foundation) certified DVGW Certified UL/CUL Certified • NDT Standards E/C (EN 10246-1), U/S (ASTM E213, E/C (ASTM E309) EN 10255 Heavy & Medium Series H Heavy Series OD Specified outside diametera Thread sizea Max Min Wall thickness M Medium Series Mass per unit of bare tube Wall thickness Mass per unit of bare tube D R T P.E Socketed T P.E Socketed (mm) - (mm) (mm) (mm) (kg/m) (kg/m) (mm) (kg/m) (kg/m) 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 165.1 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 21.8 27.3 34.2 42.9 48.8 60.8 76.6 89.5 115.0 140.8 166.5 21.0 26.5 33.3 42.0 47.9 59.7 75.3 88.0 113.1 138.5 163.9 3.2 3.2 4.0 4.0 4.0 4.5 4.5 5.0 5.4 5.4 5.4 1.44 1.87 2.93 3.79 4.37 6.19 7.93 10.3 14.5 17.9 21.3 1.45 1.88 2.95 3.82 4.41 6.26 8.05 10.5 14.8 18.4 21.9 2.6 2.6 3.2 3.2 3.2 3.6 3.6 4.0 4.5 5.0 5.0 1.21 1.56 2.41 3.10 3.56 5.03 6.42 8.36 12.2 16.6 19.8 1.22 1.57 2.43 3.13 3.60 5.10 6.54 8.53 12.5 17.1 20.4 EN 10255 Light Series Specified outside diametera D Thread sizea Wall thickness O.D Mass per unit of bare tube R Max Min T P.E Socketed (mm) - (mm) (mm) (mm) (kg/m) (kg/m) 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 101.6 114.3 139.7 165.1 1/2 21.7 27.1 34.0 42.7 48.6 60.7 76.0 88.7 101.2 113.9 140.8 166.5 21.0 26.4 33.2 41.9 47.8 59.6 75.2 87.9 100.3 113.0 138.5 163.9 2.3 2.3 2.9 2.9 2.9 3.2 3.2 3.2 3.6 3.6 4.5 4.5 1.08 1.40 2.20 2.82 3.25 4.51 5.75 6.76 8.70 9.83 15.0 17.8 1.09 1.41 2.22 2.85 3.29 4.58 5.87 6.93 8.88 10.1 15.5 18.4 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 Light 1 & Light 2 Series For Type L1 Pipes Specified outside diametera D Thread sizea R Max Min T P.E Socketed (mm) - (mm) (mm) (mm) (kg/m) (kg/m) 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 1/2 21.7 27.1 34.0 42.7 48.6 60.7 76.3 89.4 114.9 21.0 26.4 33.2 41.9 47.8 59.6 75.2 87.9 113.0 2.3 2.3 2.9 2.9 2.9 3.2 3.2 3.6 4.0 1.08 1.39 2.20 2.82 3.24 4.49 5.73 7.55 10.8 1.09 1.40 2.22 2.85 3.28 4.56 5.85 7.72 11.1 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 Wall thickness O.D Mass per unit of bare tube For Type L2 Pipes Specified outside diametera D Thread sizea Wall thickness O.D Mass per unit of bare tube R Max Min T P.E Socketed (mm) - (mm) (mm) (mm) (kg/m) (kg/m) 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 1/2 21.4 26.9 33.8 42.5 48.4 60.2 76.0 88.7 113.9 21.0 26.4 33.2 41.9 47.8 59.6 75.2 87.9 113.0 2.0 2.3 2.6 2.6 2.9 2.9 3.2 3.2 3.6 0.947 1.38 1.98 2.54 3.23 4.08 5.71 6.72 9.75 0.956 1.39 2.00 2.57 3.27 4.15 5.83 6.89 10.0 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 8 ASTM A 53 9 1.1.1 Grooved Pipe Scope and Field of Application Fire installations (sprinklers), automotive, chemistry, installation systems, air conditioning, dredging, mining, ship building, textile, irrigation and sewage systems Production Standards Material Quality Delivery Conditions ASTM A 53 ASTM A 795 EN 10255 Gr A, Gr B Gr A, Gr B S 195 Grooved Tests Performed Visual and Dimensional Inspection Mechanical Tests: Tensile Test, Flattening Test, Flaring Test, Expanding Test Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: On-Line Eddy Current Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2 Surface Conditions Black self colored/uncoated Surface protective coating (black/red varnished) (Other colors are available upon request.) Galvanized 10 Grooved Dimensions 1.2 Spirally Welded Water Line Pipes Sizes • Outside Diameter 355.6 mm-2.540 mm • Wall Thickness 4 mm-25 mm • Length Any desired lengths between 6.00-18.00 m Production Standards EN 10217-1, EN 10224, AWWA C 200, BS 534, UNI 6363 12 13 inch 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 52 54 56 60 64 66 68 72 80 82 88 100 355.6 406.4 457.2 508 559 610 660 711.2 762 812.8 863.6 914 965.2 1016 1067 1118 1168 1219 1321 1372 1422 1524 1626 1676 1727 1829 2032 2083 2235 2540 mm mm OD 4.5 5 5.5 6 7 8 9 10 11 12 13 14 15 16 17 Wall Thickness (mm & inch) 18 19 20 21 22 23 24 25 39.0 44.6 50.2 55.9 61.5 67.2 72.7 78.4 34.7 39.7 44.7 49.7 54.7 59.8 64.7 69.8 109.5 116.4 123.2 99.6 105.9 112.1 X 80 X 65 X 70 X 60 X 42 X 52 102.6 93.3 137.1 130.2 95.7 88.8 82.0 75.1 68.3 61.3 54.4 47.5 87.1 80.8 74.6 68.3 62.0 55.8 49.5 43.2 171.9 164.5 157.0 149.4 141.9 134.3 126.9 119.4 111.9 104.3 96.8 89.4 81.8 74.3 66.8 59.2 51.7 235.6 226.8 209.2 200.4 191.8 183.0 174.2 165.4 156.6 147.9 139.1 130.3 121.6 112.7 104.1 95.3 86.5 77.7 68.9 60.2 319.2 299.1 279.0 269.1 259.0 238.9 228.8 219.0 208.9 198.9 188.8 178.7 168.8 158.8 148.7 138.7 128.6 118.8 108.7 98.6 88.6 78.6 68.6 97.8 85.2 93.5 189.9 203.7 217.5 231.3 244.9 258.8 272.6 286.5 300.3 313.8 327.7 355.4 369.2 382.7 410.4 438.1 155.8 172.9 167.1 185.4 178.4 198.0 189.7 210.5 200.9 222.9 212.2 235.6 223.5 248.1 234.8 260.7 246.1 273.2 257.2 285.6 268.5 298.1 291.2 323.3 302.5 335.9 313.6 348.2 336.2 373.4 358.9 398.5 612.9 562.1 657.8 597.8 537.7 507.5 492.4 477.6 447.4 417.2 402.5 387.4 357.2 342.1 327.3 312.2 297.1 282.1 266.9 252.0 237.0 221.9 206.9 191.8 177.0 161.9 146.8 131.7 116.7 548.2 493.2 465.5 176.0 144.5 160.3 423.4 162.5 133.4 148.0 451.6 148.7 122.1 135.4 370.0 410.8 134.8 121.0 107.3 110.7 122.8 99.5 110.3 88.2 76.92 810.1 712.3 663.6 647.3 582.2 549.5 533.1 517.1 484.4 451.7 435.7 419.3 386.6 370.3 354.2 337.9 321.5 305.3 288.8 272.7 256.4 240.1 223.8 207.4 191.4 175.0 158.7 142.4 126.1 821.2 934.0 872.1 765.0 714.3 766.8 746.1 671.0 633.3 614.4 595.9 558.2 520.4 502.0 483.1 445.4 426.5 408.0 389.1 370.3 351.5 332.5 313.9 295.1 276.3 257.5 238.6 220.1 201.2 182.4 696.7 626.6 591.4 573.8 556.5 521.3 486.1 468.8 451.2 416.0 398.4 381.1 363.5 345.9 328.4 310.7 293.3 275.8 258.2 240.7 223.0 205.8 188.2 170.5 153.0 135.5 929.8 866.1 844.7 759.6 716.9 695.5 674.5 631.8 589.0 568.0 546.7 503.9 482.5 461.6 440.2 418.8 397.5 376.0 354.9 333.6 312.3 291.0 269.6 248.6 568.1 594.0 620.4 673.2 699.6 725.5 778.3 831.2 541.5 566.2 591.3 641.7 666.8 691.5 741.8 792.1 936.3 987.0 924.1 861.3 977.7 1017.8 948.1 887.8 827.4 797.8 966.5 1007.9 1049.3 937.5 909.2 851.3 793.5 765.1 736.2 767.62 678.3 707.25 649.4 677.06 621.1 647.47 592.1 617.29 563.2 587.11 534.4 980.3 1024.3 1068.3 1112.2 925.0 897.3 870.2 814.9 759.5 732.4 704.7 649.4 621.7 594.6 566.9 539.3 511.7 483.9 992.3 1041.4 1090.5 1139.5 1188.4 1237.3 892.2 883.5 541.7 516.4 841.9 515.3 491.2 857.1 489.0 816.7 462.4 466.2 436.3 410.0 440.9 416.1 391.0 366.0 340.9 967.1 1017.5 1067.8 1118.1 1168.4 1218.6 1268.8 943.2 848.1 800.3 776.4 752.9 705.2 657.4 633.9 610.0 562.2 538.4 514.9 491.0 467.1 443.3 419.3 395.7 371.9 348.1 324.3 984.1 1038.3 1092.4 1146.5 1200.6 1254.6 1308.6 1362.5 916.6 894.0 803.9 758.6 736.0 713.8 668.5 623.2 601.0 578.4 533.1 510.5 488.3 465.6 443.0 420.4 397.7 375.3 352.8 330.2 307.7 285.0 262.8 995.9 1057.7 1119.5 1181.2 1242.9 1304.5 1366.1 1427.6 1489.1 1550.5 875.5 815.6 795.4 715.3 675.1 655.0 635.2 595.0 554.8 535.0 514.9 474.7 454.5 434.8 414.7 394.6 374.5 354.3 334.4 314.4 294.3 274.3 254.1 234.4 214.2 194.1 0.157 0.177 0.197 0.217 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.663 0.709 0.748 0.787 0.827 0.866 0.906 0.945 1.000 4 Production Range of Spirally Welded Pipes 1.3 Plastic Pipes & Fitting Systems 1.3.1 PPRC Pipes & Fitting Systems Scope and Field of Application In radiator and panel type heating systems and under floor heating systems. Production Standards DIN 1988, DIN 8076, DIN 8077, DIN 16928, DIN 16960, DVS 2207, DVS 2208, EN ISO 15874-2,3 (DIN 4726-4728), DIN 16962, DIN 8078 Property Unit Test Method Value Density at +23°C g/cm3 ISO 1183 0.897 Melt Flow Index MF1 190/5 g/10 min ISO 1133 0.55 Melt Flow Index MFI 230/2.16 g/10 min ISO 1133 0.30 Melt Flow Index MFI 230/5 g/10 min ISO 1133 1.30 Tensile Stress at Yield (50 mm/min) Mpa ISO 527/1+2 25 Elongation at Yield (50 min/min) % ISO 527/1+2 13 Modulus of Elasticity (secant) Mpa ISO 527/1+2 800 Shore Hardness D (3 secant value) Shore DIN 53505 65 Notched Impact Strength at +23°C kj/m2 DIN 53453 26 Notched Impact Strength at 0°C kj/m2 DIN 53453 8 Izod Impact Strength at +23°C kj/m2 ISO 180/1C Not Fragile Izod Impact Strength at 0°C kj/m2 ISO 180/1C 160 Izod Impact Strength at -30°C kj/m2 ISO 180/1C 28 Notched Izod Impact Strength at +23°C kj/m2 ISO 180/1A 30 Notched Izod Impact Strength at 0°C kj/m2 ISO 180/1A 3 Notched Izod Impact Strength at -30°C kj/m2 ISO 180/1A 1.8 Vicat Softening Point VST/A/50 °C ISO 306 132 Vicat Softening Point VST/B/50 °C ISO 306 69 Temperature of Deflection Underload HDT A °C ISO 75/1+2 49 Temperature of Deflection Underload HDT B °C ISO 75/1+2 70 Coefficient of Linear Thermal Expansion K-1 VDE 0304 1.5x10-4 Thermal Conductivity W/mcal DIN 52612 0.24 Specific Heat (+23°C) kj/kg cal Calori per m. 2.0 14 Products Products Dimensions (mm) PN 20 Pipe 20x3.4 25x4.2 32x5.4 40x6.7 50x8.4 63x10.5 PN 25 AL.folio Rainforced Pipe 20x3.9 25x4.7 32x5.9 40x7.2 50x8.9 63x11 Fiber Glass Compozite Pipe 40x6.7 75x12.5 20x3.4 25x4.2 32x5.4 Socket 20 25 32 40 50 63 75 Reducer 25/20 32/20 32/25 40/20 40/25 40/32 50/25 Elbow 90 20 25 32 40 50 63 75 Elbow 45 20 25 32 40 50 T Part 20 25 32 40 50 63 75 25/20/20 25/20/25 25/25/20 32/20/32 32/25/32 32/20/20 32/25/25 Cap 20 25 32 40 50 63 75 Bend 20 25 32 Bend With Socket 20 25 Closing Tap 20 25 32 Valve 20 25 32 32 34 Unequel T Plastic Straight Valve 20 25 32 Straight Valve 20x1/2” 25x3/4” 32x1” Straight Valve Mix 20x1/2” Wall Connection Elbow Female 20x1/2” 20 25 Twin Clamp 20 22 25 27 Clamp 20 25 32 40 Adaptor Female 20x1/2” 20x3/4” 25x1/2” 25x3/4” 32x1” Adaptor Male 20x1/2” 20x3/4” 25x1/2” 25x3/4” 32x1” Hexagonal Adaptor Male 32x1” 40x1 1/4” 50x1 1/2” 63x2” 32x1” 40x1 1/4” 50x1 1/2” 63x2” T Part Female 20x1/2”x20 25x1/2”x25 25x3/4”x25 32x1”x32 T Part Male 20x1/2”x20 Elbow Female 20x1/2” 20x3/4” 25x1/2” 25x3/4” 32x1” Elbow Male 20x1/2” 20x3/4” 25x1/2” 25x3/4” 32x1” Moveable Adaptor Female 20x1/2” 25x3/4” 32x1” Moveable Adaptor Male 20x1/2” 25x3/4” 32x1” 3’lü 4’lü 5’li 6’l› Pex Spiral Pipe 16x2 Protective Spiral Pipe 19x25 Distribution Pipe Male/Female Mini Ball Valve/Mini Ball Valve Male 2’li M.K.V.16 D.D.M.K.V. Radiator Corner Valve Radiator Corner Record Valve Ball Valve/Ball Valve Male K.A.V.1” 50/40 32/20/25 32/25/20 9’lu 10’lu 40 Chromium Valve Hexagonal Adaptor Female 50/32 D.D.K.A.V. Moveable Ball Valve Connection Tube Adaptor Nipple Adaptor Male (pex) Adaptor Female 1/2” Nipple 15 7’li 8’li 63/32 63/40 63/50 75/50 75/63 1.3.2 PVC-U Sewage Pipes & Fitting Systems Scope and Field of Application In discharging intra building waste water and underground draining lines and sewerage lines. Production Standards EN 1329-1 Products • Waste Water Pipe Type 1 • Bracelet • Inner/Outer Elbow 90 • Elbow 45 • Gasket • Socket • Elbow 87 • Reducer • Circular Dischange • T Seperator • Closing Tap • Rain Gutter Bracelet • Single Seperator 45 • Kada • Double Seperator • Ventillation Part • Cleaning T • S Chiffon • Sliding Socket • Rain Gutter 16 2 Line Pipes 2.1 ERW Line Pipes Scope and Field of Application On-shore & off shore pipelines for transmission of oil, natural gas and petrochemicals Production Standarts & Steel Qualities Line Pipe API 5L EN 10208-1 EN 10208-2 GOST 10705/10704 GOST 20295 CSA Z.245.1 Gr A, B, X42, X46, X52, X60, X65 L 235 GA, L 245 GA, L 290 GA, L360 GA L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB GOST 1050-08SP, 10SP, 20SP GOST 1050-08SP, 10SP, 20SP Heat Treatment Sizes • Length For OD; 114.3-323.9 33.4-88.9 21.3-26.7 21.3 mm≤OD≤88.9 mm: full body annealed 114.3 mm≤OD≤323.9 mm: weld seam annealed 6.00-18.00 m 6.00-12.80 m 6.00-10.00 m Finishing Operations Plain End-Square cut or bevelled NDT Standards EN 10208-1 } EN 10208-2 API U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2) Annex E, Annex K Surface Conditions Tests Performed Black self colored/uncoated Mill protective coating (oil, black varnish) on outside surface Epoxy lining and coating (AWWA C210) 3 Layer PE coating (DIN 30670) Visual and Dimensional Inspection Mechanical Tests: Tensile Flattening Expanding Bending Weld Ductility Fracture Toughness PE Peeling Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: Eddy Current/Magnetic Flux Leakage Ultrasonic (Weld Check) Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2 Quality Certificates Quality Assurance System Certificate ISO 9001 API Spec Q1 Production Approval Certificates API 5L, API 5CT TÜV 60-325/93 TB (VNIIGAS Contract no VNI-0493) TÜV Rheinland AD 2000 Merkblatt-W0 TÜV Rheinlend AD 2000 Merkblatt-W4 Germanischer Lloyd DIN 1626 St 37-0 19 20 11 12 12.5 7.73 6.29 5.14 4.05 3.51 2.72 2.11 1.60 7.77 6.32 5.16 4.07 3.53 2.74 2.12 1.61 8.17 6.65 5.42 4.27 3.70 2.87 2.21 1.67 8.54 6.94 5.43 4.69 3.60 8.69 7.07 5.53 4.77 9.91 9.37 10.54 10.73 12.27 7.60 6.19 4.86 4.21 3.24 2.49 9.72 10.04 10.09 10.62 12.18 13.73 13.99 16.02 17.53 18.52 18.77 21.21 21.94 22.42 24.08 7.49 6.10 4.98 3.93 3.41 2.65 2.05 1.56 X 70 X 65 X 60 X 52 25.88 29.80 33.69 34.34 39.51 43.36 45.92 46.56 52.91 54.81 56.07 60.48 61.73 71.07 77.24 80.30 35.44 40.09 40.87 47.04 51.64 54.70 55.47 63.08 65.35 66.87 72.15 73.65 84.88 92.30 95.99 323.9 12 3/4 19.55 19.65 20.70 23.81 26.91 27.43 31.53 34.59 36.61 37.12 42.15 43.65 44.64 48.12 49.10 56.45 61.29 63.68 We can meet all X 42 requirements in our production range. 273 10 3/4 219.1 8 5/8 11.56 12.09 12.49 12.55 13.21 15.18 17.13 17.45 20.02 21.92 23.18 23.50 26.61 27.53 28.14 30.27 30.88 35.35 9.30 7.17 5.84 4.77 3.76 3.27 2.54 1.97 1.50 14.94 15.02 15.81 18.18 20.53 20.91 24.01 26.32 27.84 28.22 32.00 33.12 33.87 36.46 37.20 42.67 46.25 48.03 5.01 4.10 3.25 2.82 2.20 1.72 1.32 168.3 6 5/8 141.3 5 9/16 4.85 3.97 3.14 2.73 2.13 1.66 1.28 7.97 9.5 6.15 9.3 3 1/2 8.6 114.3 4 1/2 8.4 88.9 8.1 2 7/8 7.1 73 7 2 3/8 6.6 1 1/2 6 60.3 5.2 48.3 5.1 1 1/4 4.5 1 3.9 42.4 3.7 33.7 3.68 3/4 3.56 1/2 3.4 26.9 2.9 21.3 2.8 inch 0.109 0.113 0.133 0.140 0.145 0.147 0.154 0.179 0.200 0.203 0.237 0.258 0.277 0.280 0.318 0.331 0.337 0.365 0.375 0.432 0.472 0.492 mm Wall Thickness (mm & inch) mm OD ERW Line Pipe Production Matrix 2.2 Spirally Welded Line Pipes Sizes • Outside Diameter 355.6 mm-2540 mm • Wall Thickness 4 mm-25 mm • Length Any desired lengths between 6.00-18.00 m Production Standards API 5 L, GOST 20295, ISO 3183, EN 10208 Production Range See page 13 Coating Standards Surface Preparation: DIN 55928, SIS 55900; Polyethylene Coating: DIN 30670, NF A 49-710; Polyurethane Coating: BS 5493 Fusion Bonded Epoxy Coating: AWWA C213, API 5L7, CSA 2 245-20, Nace RP 0394 Epoxy Coating & Lining: AWWA C 210, EN 10289; Flow Coat Epoxy Lining: API RP 5 L2 Cement Mortar Lining: AWWA C 205, DIN 2614, BS 534; Bitumen or Coal Tar Coating & Lining: AWWA C 203, DIN 30673; 21 3 Oil & Water Well Pipes 3.1 OCTG-Casing and Tubing Scope and Field of Application Oil well drilling Production Standards NDT Standards Material Quality API 5CT, PSL 2 U/S (ASTM E 213 Level 3) H 40, J 55, K 55, N 80 Type 1 Technical Specifications • • • • • • • • • Tight Tolerances Consistent Roundness Consistent Straightness Weldable Reliable High Steel Quality Lengths between 21’ and 42’ Threadable Plain End-Square Cut or Bevelled Mill’s Protective Coating (Black Varnish) Product Options API 5CT API 5CT Casing Size Range Size (OD) Non. Weight Plain End Tubing Size Range Size (OD) Wall Thickness Nom. Weight Plain End inch (mm) Ib/ft kg/m inch (mm) inch (mm) 4 1/2 4 1/2 4 1/2 4 1/2 4 1/2 5 5 5 5 1/2 5 1/2 5 1/2 6 5/8 6 5/8 7 7 7 8 5/8 8 5/8 8 5/8 9 5/8 9 5/8 10 3/4 10 3/4 114.3 114.3 114.3 114.3 114.3 127.0 127.0 127.0 139.7 139.7 139.7 168.3 168.3 177.8 177.8 177.8 219.1 219.1 219.1 244.5 244.5 273.1 273.1 9.41 10.24 11.36 13.05 15.00 11.24 12.84 14.88 13.71 15.36 16.89 19.51 23.6 16.72 19.52 22.65 23.57 27.02 31.13 31.06 34.89 31.23 38.91 13.99 15.22 16.99 19.44 22.32 16.74 19.12 22.16 20.41 22.85 25.13 29.06 35.13 24.89 29.12 33.70 35.08 40.21 46.07 46.20 51.93 46.50 57.91 0.205 0.224 0.250 0.290 0.337 0.220 0.253 0.296 0.244 0.275 0.304 0.288 0.352 0.213 0.272 0.317 0.264 0.304 0.352 0.312 0.352 0.279 0.350 5.21 5.69 6.35 7.37 8.56 5.59 6.43 7.52 6.20 6.98 7.72 7.32 8.94 5.87 6.91 8.05 6.71 7.72 8.94 7.92 8.94 7.09 8.89 1.050 1.050 1.315 1.315 1.660 1.660 1.660 1.900 1.900 2.063 2.063 2 3/8 2 3/8 2 3/8 2 7/8 3 1/2 3 1/2 26.7 23 33.4 42.2 48.3 52.4 60.3 73 88.9 Wall Thickness Ib/ft kg/m inch 1.33 1.48 1.68 2.17 2.05 2.27 3.00 2.37 2.72 3.18 4.42 3.94 4.44 5.76 6.17 7.58 8.81 1.98 2.20 2.50 3.25 3.05 3.38 4.46 3.53 4.05 4.73 6.58 5.86 6.61 8.57 9.17 11.29 13.12 0.113 0.154 0.133 0.179 0.125 0.140 0.191 0.125 0.140 0.156 0.225 0.167 0.190 0.254 0.217 0.216 0.254 (mm) 2.87 3.91 3.38 4.55 3.18 3.56 4.85 3.18 3.56 3.96 5.72 4.24 4.83 6.45 5.51 5.49 6.45 3.2 Water Well Casing Pipes Technical Specifications • • • • • • • • • • • • ASTM A-589 Type II Production Standard Tight Tolerances Consistent Roundness Consistent Wall Thicknesses Consistent Straightness Weldable Reliable High Steel Quality Lengths between 10’ and 24’ Threadable Threaded Option up to 6” Hot Dip Galvanised Option up to 6” From Grade A or Grade B Material Quality Product Options Weight per Foot (Lbs) Nominal Size Wall Thickness Threaded and Coupled Plain End 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 8 10 12 0.133 0.140 0.145 0.154 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.375 1.69 2.28 2.74 3.68 5.85 7.68 9.27 10.92 14.90 19.34 - 1.68 2.27 2.72 3.65 5.79 7.58 9.11 10.79 14.63 18.99 28.58 40.52 49.61 24 4 Pressure Tubes 4.1 Boiler Tubes Scope and Field of Application Boilers and heat exchangers. Production Standards Material Quality Finishing Operations BS 3059 Part 1 & 2 ASTM A 178 EN 10217-2 EN 10217-3 BS 3059, Gr 320, Gr 360 ASTM A 178 Gr A P 195 GH, P 235 GH, P 265 GH P 355 N, P 355 NH Plain End-Square cut or bevelled NDT Standards U/S (EN 10246-8 Level 3), E/C (EN 10246-3 Level E3) Tests Performed Mill Test Certificates Visual and Dimensional Inspection Mechanical Tests: Tensile Test, Flattening Test, Flaring Test Expanding Test Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: In-Line Ultrasonic (weld check) On-Line Eddy Current Acc. to EN 10204 2.1; 2.2; 3.1; 3.2 Surface Conditions Black self colored/uncoated Surface protective coating (black varnished) Quality Certificates PED Certifed-Pressure Equipment Directive 97/23/EC Certified BV Marine Approval 27 ERW Boiler Tubes Size Range Wall Thickness (mm) OD mm 2.0 2.3 2.6 2.9 3.2 3.6 4.0 4.5 5.0 5.6 6.3 21.3 25.4 26.9 31.8 33.7 42.4 44.5 48.3 51,0 57,0 60.3 63.5 73.0 76.1 82.5 88.9 101.6 114.3 127.0 133.0 139.7 141.3 159.0 168.3 177.8 219.1 244.5 273.1 323.9 4.2 Tubes For Pressure Purpose Scope and Field of Application Low pressure liquid transmission. Production Standards EN 10217-1 P195TR1, P235TR1, P265TR1 P195TR2, P235TR2, P265TR2 NDT Standards U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2) Quality Certificates ADWO, ADW4 28 7.1 8.0 8.8 10.0 11.0 12.0 EN 10217-1 (Sizes & Unit Weights) OD Wall Thickness (mm) mm 21.3 22.0 25.0 25.4 26.9 30.0 2.0 2.3 2.6 2.9 3.2 3.6 4.0 4.5 5.0 5.4 0.95 1.08 1.20 1.32 1.43 1.57 1.71 1.86 2.01 2.12 0.99 1.12 1.24 1.37 1.48 1.63 1.78 1.94 2.10 2.21 1.13 1.29 1.44 1.58 1.72 1.90 2.07 2.27 2.47 2.61 1.15 1.31 1.46 1.61 1.75 1.94 2.11 2.32 2.52 2.66 1.23 1.40 1.56 1.72 1.87 2.07 2.26 2.49 2.70 2.86 5.6 6.3 1.38 1.57 1.76 1.94 2.11 2.34 2.56 2.83 3.08 3.28 31.8 1.47 1.67 1.87 2.07 2.26 2.50 2.74 3.03 3.30 3.52 3.62 32.0 1.48 1.68 1.89 2.08 2.27 2.52 2.76 3.05 3.33 3.54 3.65 1.56 1.78 1.99 2.20 2.41 2.67 2.93 3.24 3.54 3.77 3.88 1.63 1.85 2.08 2.30 2.51 2.79 3.06 3.38 3.70 3.94 4.06 4.46 38.0 1.78 2.02 2.27 2.51 2.75 3.05 3.35 3.72 4.07 4.34 4.47 4.92 40.0 1.87 2.14 2.40 2.65 2.90 3.23 3.55 3.94 4.32 4.61 4.75 5.24 33.7 35.0 42.4 44.5 48.3 51.0 54.0 57.0 60.3 63.5 70.0 73.0 76.1 82.5 88.9 101.6 114.3 1.99 2.27 2.55 2.82 3.09 3.44 3.79 4.21 4.61 4.93 5.08 5.61 2.10 2.39 2.69 2.97 3.26 3.63 3.99 4.44 4.87 5.21 5.37 5.93 2.28 2.61 2.93 3.25 3.56 3.97 4.37 4.86 5.34 5.71 5.90 6.53 2.42 2.76 3.10 3.44 3.77 4.21 4.64 5.16 5.67 6.07 6.27 6.94 2.56 2.93 3.30 3.65 4.01 4.47 4.93 5.49 6.04 6.47 6.68 7.41 2.71 3.10 3.49 3.87 4.25 4.74 5.23 5.83 6.41 6.87 7.10 7.88 2.88 3.29 3.70 4.10 4.51 5.03 5.55 6.19 6.82 7.31 7.55 8.39 3.03 3.47 3.90 4.33 4.76 5.32 5.87 6.55 7.21 7.74 8.00 8.89 3.35 3.84 4.32 4.80 5.27 5.89 6.51 7.27 8.01 8.60 8.89 9.90 4.51 5.01 5.51 6.16 6.81 7.60 8.38 9.00 9.31 10.36 4.71 5.23 5.75 6.44 7.11 7.95 8.77 9.41 9.74 10.84 5.69 6.26 7.00 7.74 8.66 9.56 10.27 10.62 11.84 10.34 11.12 11.50 12.83 7.1 6.15 6.76 7.57 8.37 9.37 7.06 7.76 8.70 9.63 10.78 11.91 12.81 13.26 14.81 7.97 8.77 9.83 10.88 12.18 13.48 14.50 15.01 16.78 18.77 20.97 10.95 12.13 13.59 15.04 16.19 16.76 18.75 20.99 23.48 127.0 8.87 9.77 133.0 9.30 10.24 11.49 12.72 14.26 15.78 16.99 17.59 19.68 22.04 139.7 8.0 8.8 10.0 9.78 10.77 12.08 13.39 15.00 16.61 17.88 18.52 20.72 23.22 25.98 28.41 141.3 9.90 10.90 12.22 13.54 15.18 16.81 18.10 18.74 20.97 23.50 26.30 28.75 159.0 11.16 12.29 13.80 15.29 17.14 18.99 20.45 21.18 23.72 26.60 29.79 32.59 36.74 168.3 11.0 12.0 11.83 13.03 14.62 16.21 18.18 20.13 21.69 22.47 25.17 28.22 31.62 34.61 39.04 177.8 12.51 13.78 15.46 17.14 19.23 21.31 22.96 23.78 26.64 29.89 33.50 36.67 41.38 193.7 13.64 15.03 16.88 18.71 21.00 23.27 25.07 25.98 29.11 32.67 36.63 40.12 45.30 219.1 17.04 19.13 21.22 23.81 26.40 28.46 29.48 33.06 37.12 41.65 45.64 51.56 56.45 61.28 244.5 23.72 26.63 29.53 31.84 32.99 37.01 41.57 46.66 51.15 57.83 63.34 68.80 273.0 26.53 29.80 33.04 35.63 36.93 41.43 46.56 52.28 57.33 64.86 71.07 77.24 323.9 31.55 35.44 39.32 42.41 43.96 49.34 55.47 62.32 68.38 77.41 84.88 92.30 29 5 Hollow Sections Scope and Field of Application Construction, light and heavy duty machinery, scaffolding, automotive, furniture Production Standards Steel Qualities Finishing Operations EN 10305-5 BS 6363, BS 1139 BS 4360 ASTM A 500 NF A 9-643 EN 10219 EN 10210 E 195, E 235, E 275, E 355 GR 34/26, GR 43/36 GR 43 C GR A, GR B, GR C Plain End-Square cut or bevelled S 235, S 275, S 355 S 235, S 275, S 355 Quality Certificates NDT Standards E/C (EN 10246-3 Level E3) CE marked Tests Performed Mill Test Certificates Visual and Dimensional Inspection Mechanical Tests: Tensile Test Flattening Test, Flaring Test Expanding Test Impact Test Metallographic Examination Chemical Analysis Non Destructive Inspection: In-Line Ultrasonic (weld check) In-Line Eddy Current (for round tubes) According to EN 10204 2.1; 2.2; 3.1; 3.2 Surface Conditions Black, self-colored/uncoated Mill protective coating; for both round, square and rectangular tubes, black varnish for outside surface of round tubes. ERW Circular Hollow Sections (EN 10219) Wall Thickness (mm) OD mm 2.0 2.3 2.5 2.6 2.9 3.0 3.2 3.6 4.0 4.5 5.0 5.2 5.6 21.3 25.0 26.9 32.0 33.4 33.7 34.0 35.0 38.0 42.4 44.5 48.3 51.0 57.0 60.3 63.5 70.0 73.0 76.1 82.5 88.9 101.6 114.3 127.0 133.0 139.7 141.3 159.0 165.1 168.3 177.8 219.1 244.5 273.0 323.9 31 6.0 6.3 7.1 8.0 8.8 10.0 11.0 12.0 ERW Rectangular and Square Hollow Sections (EN 10219) Wall Thickness (mm) OD mm 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 20 x 20 25 x 15 25 x 25 30 x 20 30 x 30 35 x 20 40 x 20 40 x 25 40 x 30 40 x 40 45 x 45 50 x 20 50 x 25 50 x 30 50 x 40 50 x 50 60 x 30 60 x 40 60 x 50 60 x 60 70 x 70 80 x 40 80 x 60 80 x 70 80 x 80 90 x 50 90 x 70 90 x 90 100 x 40 100 x 50 100 x 60 100 x 80 100 x 100 120 x 40 120 x 60 120 x 80 120 x 120 125 x 75 125 x 125 140 x 40 140 x 120 140 x 140 150 x 100 150 x 150 160 x 80 160 x 90 160 x 100 160 x 120 160 x 140 175 x 125 175 x 175 200 x 80 200 x 100 200 x 150 200 x 200 250 x 100 250 x 150 250 x 250 260 x 260 300 x 100 300 x 200 320 x 200 350 x 150 Max. S275 Max. S355 32 6.0 6.3 7.0 8.0 9.0 10.0 ERW Rectangular and Square Hollow Sections (EN 10305-5) Wall Thickness (mm) OD a x b (mm) 8 10 10 10 10 10 10 10 10 10 12.7 15 15 15 21 15 15 15 15 17 18 19 20 20 20 20 20 20 20 20 20 23 25 25.4 25.4 25 25 25 25 25 25 25 27 30 30 30 30 30 30 30 30 32 32 33 35 35 35 35 38 40 40 40 40 44.5 45 50 50 50 50.8 60 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x CR DKP HR 0.80 0.90 1.00 1.20 20 10 33 15 20 25 30 35 40 50 12.7 15 20 25 21 30 35 40 50 21 30 19 20 25 30 35 40 45 50 55 60 30 25 25.4 50.8 30 35 40 45 50 55 60 27 30 35 40 50 60 70 80 90 32 60 60 35 45 50 75 38 40 50 60 80 44.5 45 50 60 80 50.8 60 Lenghts: 6.00 - 7.50 m 33 1.50 2.00 2.50 3.00 3.50 6 Mother Tubes Scope and Field of Application Mother Tube for automotive industry. Production Standards NDT Standards Finishing Operations EN 10305-3 U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2) Hot Formed or Cold Formed Plain End Square Cut Material Quality E 195, E 235, E 275, E 355 Tests Performed Mill Test Certificates • • • • • • • • Acc. to EN 10204 3.1; 2.2 Dimensional inspection Surface inspection Tensile test Flattening test Drift expanding test Leak tightness test Non-destructive test Chemical composition 35 Cold Formed ERW Mother Pipes Wall Thickness (mm) OD mm 2.5 2.75 3.0 3.6 4.0 4.6 5.0 6.0 33.7 35 38 42.4 45 48.3 51 54 57 60.3 63.5 70 76.1 83 88.9 90 93 101.6 114.3 127 133 139.7 165.1 168.3 1. Mother pipes are produced acc. to EN 10305-3/DIN 2394 2. NDT tests: eddy-current inspection acc. to EN 10246-3 Level E3 ultrasonic inspection acc. to EN 10246-8 Level U3 on request 3. Material grade: E235-E355/EN 10025 4. Lenghts: 5.50 m-12.80 m. lenght tol: -0/+20 mm 5. Inside bead removed. undercut: +0/-0.20 mm 6. Straightness: 1.5 mm/m max. 7. OD. tol +/- 0,15 mm 36 7.0 8.0 9.0 10.0 Hot Formed ERW Mother Pipes Wall Thickness (mm) OD mm 21.3 23.0 25.0 26.9 28.0 30.0 32.0 33.7 38.0 42.4 45.0 48.3 51.0 54.0 57.0 60.3 63.5 67.0 70.0 73.0 76.1 80.0 82.5 85.0 88.9 . . . . . . . . . . . . . . . . . . . . . . . . 2.0 2.3 2.7 2.9 3.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . deviation . . . . . . . wt ± 0,20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 3.8 4.0 4.2 4.5 4.7 5.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 5.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . wt . . .deviation . . . . . . . . . . . . . . . . . . . . . . . .±. .0,60 . . . . mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 6.5 7.0 . . . . . . . . . . . . . . . . . . . . . . wt deviation ± 0,35 mm wt deviation ± 0,25 mm These sizes have polygonal ID profile 1. Mother pipes are produced acc. to EN 10305-3 2. NDT tests: before hot rolling ultrasonic inspection acc. to EN 10246-8 Level U3 after hot rolling eddy-current inspection acc. to EN 10246-3 Level E3 3. Material grade: E355/EN 10025 4. Lenghts: 5.00 m-12.80 m. lenght tol: -0/+30 mm 5. Inside bead removed. undercut: +0/-0.20 mm 6. Straightness: 1.5 mm/m max. 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Precision Tubes Scope and Field of Application Automotive: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles and propeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc. Hydraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubes readyto-use (H9) Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc. Home applience: Vacuum cleaner, vibration damper. Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessorries. Others: Heating systems, mechanical engineering, textile machinery industries. Production Standards Mechanical Tubing: EN 10305-3, BS 6323 Part 5, DIN 2394 Cold Drawn Welded Tubes: EN 10305-2, BS 6323 Part 6, DIN 2393 Others upon request. Material Quality Finishing Operations Uncoated Steel Strips: E 235, E 275, E 355 acc. to EN 10025 (DIN 17100) St 12, St 13, St 14 acc. to DIN 1623 Micro-alloyed steel (S355NC, S420NC, S355MC, S460MC etc.) Induction Hardening Steel Alloys: 20 Mn B5, 30 Mn B5, others as requested ASTM A 500 Gr A, Gr B, Gr C Sendzimir for Hot-Dip Galvanized Strips: EN 10142 ASTM A 526/527 Heat treatment: Stress relieving, annealing, normalizing Cold drawn hard or soft over mandrel Sink-drawn Straightened Cut-to-length Induction Hardening Tests Performed The following tests are performed as per standard requirements or agreement with the customer: Visual and Dimensional Inspection Tensile Test Drift Expanding Test Flattening Test Reverse Bending Flanging Tests Chemical Analysis Eddy Current Testing Surface Roughness Test Mill Test Certificates Acc. to EN 10204 3.1; 2.2 39 7.1 ERW Precision Tubes Wall Thickness (mm) OD mm 0.7 0.8 0.9 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.20 2.40 2.50 2.60 2.80 3.00 3.30 3.50 5 5.5 6 7 8 8.2 9 9.3 9.5 10 11 11.1 12 12.6 12.7 13 13.5 14 15 16 17 18 19 20 21 22 23 24 24.5 25 25.4 26 26.9 28 28.6 30 32 33.7 34 35 36 38 40 41 42 44 44.5 45 48 48.6 50 51 54 55 55.6 56.4 56.8 57 60 63.5 65 67 70 76 83 CR DKP HR Precision Tubes (EN 10305-3) Delivery Conditions: BKM (+CR1 ve + CR2) = Standard NBK (+N) = Normalized GBK (+A) = Annealed Steel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52 (E155) (E195) (E235) (E275) (E355) 40 4.25 4.5 4 3.25 3.5 2 1.25 1.5 1.75 1 15 16-17 18-19 20-21 22-23 24-25 26-27 28-29 30-31 32-33 34-36 37-39 40-44 45-47 48-49 50-54 55-57 58-61 62-64 65-66 67-69 70-72 73-74 75-77 78-83 84-87 88-89 90-91 92-96 97-100 101-105 106-110 111-120 121-130 0.7 0.8 0.9 mm OD Cold Drawn Precision Tube Matrix 2.25 2.5 2.75 3 Wall Thickness (mm) 5 5.5 6 6.5 7 7.5 8 8.5 9 10 7.2 Cold Drawn Precision Tubes Cold Drawn Welded Steel Tubes (DIN 2393, EN 10305-2) Please contact our sales department for intermediate sizes. Delivery Conditions: BK, BKW, NBK, BKS, GBK. BK (Acc. to EN norms+C) = cold finished/hard BKW (Acc. to EN norms+LC) = cold finished/soft NBK (Acc. to EN norms+N) = normalized BKS (Acc. to EN norms+SR) = cold finished and stress relieved GBK (Acc. to EN norms+A) = annealed Standard norms supplied: EN 10305-2, UNI 7946, BS 6323 Part 6, NFA 49-341, DIN 2393, Steel Grades mainly used: RSt 34-2, RSt 37-2, St 44-2, St 52-3 (E 195) (E 235) (E 275) (E 355) 41 ASTM A 513 Mechanical Tubing (Type V-VI) Wall Thickness (inch) OD (inch) 0.035 0.049 0.058 0.065 0.083 0.095 0.109 0.120 0.125 0.134 0.156 0.165 0.180 0.188 0.207 0.219 0.238 0.250 0.281 0.284 0.313 0.344 0.375 0.406 0.420 0.625 0.688 0.750 0.813 0.875 0.938 1.000 1.063 1.125 1.188 1.250 1.313 1.375 1.500 1.563 1.625 1.688 1.750 1.768 1.875 2.000 2.125 2.250 2.375 2.438 2.500 2.563 2.625 2.750 2.875 3.000 3.063 3.125 3.250 3.375 3.500 3.555 3.625 3.688 3.750 3.875 4.000 4.022 4.062 4.095 4.125 4.250 4.375 4.500 4.562 4.593 4.625 4.750 5.000 5.125 Delivery Conditions: M.D., S.S.I.D. M.D.: Mandrel Drawn S.S.I.D.: Special Smooth Inside Diameter Standart Norms Supplied: ASTM A 513 Steal Grades Mainly Used: 1008-1040 Please contact our sales department for any inquiries. 42 8 Protective Coatings and Linings Scope and Field of Application Transportation of crude oil, petroleum derivatives, gas stations, transfer of natural gas, transfer of water, transfer of semi-fluid material. Borusan Mannesmann products are manufactured with modern equipments offering a wide range of anti-corrosive coatings. The below graph illustrates the type of coatings applied externally and internally according to standards and special customer requirements. Surface Preparation (DIN 55928, SIS 55900) The process enabling the appropriate surface cleanliness and smoothness level according to the type of coating is aapplied by blasting method. (Sa 2 1/2) Polyethylene Polyprophylene (DIN 30670, NF A 49-710, UNI 9099) For burried pipes, high mechanical strength and corrosion resistance. Regular type coating resistance: 50° C continuouns operating temperature. Special type coating resistance: 70° C continuouns operating temperature. Low, medium or high-density polyethylene coating. 3 Layer Coating Method: Layer 1: Electrostatic epoxy primer Layer 2: Extrusion adhesive wrapping or hose extrusion Layer 3: Extrusion polyethylene wrapping or hose extrusion (DIN 30678, NFA 49-711) FBE-Fusion Bonded Epoxy (AWWA C 213, API 5L7, CSA 2 245-20, NACE RP 0394) Fusion bonded powder epoxy coatings provides high protection of pipe lines used for transmission of oil, gas, slurry and water. Average thickness 350-400 μm. Flow-Coat Epoxy Lining (API RP 5L2) For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average thickness 60 μm. Epoxy (AWWA C 210, TS 5140) Various epoxy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness of up to 600 micron. Cement Mortar (AWWA C 205, DIN 2614, BS 534) Specifically for potable water pipes, hygienic and excellent corrosion resistance providing inner coating. On demand, regular cement mortar lining or synthetic dispersion added special cement mortar lining. Polyurethane Coal Tar (BS 5493) (AWWA C 203, DIN 30673) Inner surface: Coating from 50 micron (primer) to 4 mm. Outer surface: Glass fibre mat or glass fibre felt reinforced coating with thickness up to 9 mm. Tests Performed Coating thickness, Holiday testing, Impact strength, Bond strength, Indentation hardness, Coating resistivity, Elongation percentage at break. 45 June 2010 +90212 393 58 58 Borusan Mannesmann Call Center E-Mail: [email protected] www.borusanmannesmann.com