DPE – Laboratory Equipment

Tomas Bata University in Zlín
Faculty of Technology
Department of Production Engineering
LABORATORY EQUIPMENT
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
Department of Production Engineering
List of Laboratory Equipment
Arburg Allrounder 470 H 1000-400 – Machine for injection molding of thermoplastic.
Arburg Allrounder 170 U 150 – Machine for injection molding of thermoplastic (micromolding).
REP V27 Y125 – Vertical injection molding machine for injection molding of parts from rubber compounds.
GDK GM 251 EP – Extrusion blow molding machine for production of hollow objects.
Arburg Thermolift 100-2 – Equipment for drying and transport of polymerous granules.
Superkanthal Furnace-1018S – Equipment for heat treatment of materials.
FESTO MPS 202-ROBOTICS – Modular educational system.
Wittmann W 711C-1050 – Industrial robot designed for injection molding machines.
Model of Filling Line – Educational model of yoghurt filling line with PLC based control unit.
Formech 300X – Vacuum moulder for molding the plastic products.
Optimum B40 GSM – Drill press.
PROMA PPK-175T – Band saw for metal.
AZK HWT C-442 CNC – CNC milling machines.
FHV-50PD – Universal Milling Machine.
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
2
Department of Production Engineering
List of Laboratory Equipment
FC 16 CNC – Vertical and horizontal universal milling machine.
BRH 20.03 F – Surface grinding machine.
BNU 1 – Universal tool grinder.
TOS Žebrák-S32 – Universal central lathe.
LASERfibre LFQ20T – Ytterbium fiber laser inscription table station.
ILS III 100 – Portal-based laser system.
Graphitech Copymate – 3D object digitizing-reverse engineering.
Graphtec CE3000-60 – Rapid prototyping-cutting plotter.
Stratasys Dimension SST 768 – Rapid prototyping.
OBJET Eden 250 – Rapid prototyping – 3D printing.
Taylor Hobson Talysurf CLI 500 – 3D non-contact surface roughness tester.
Mitutoyo Surftest SJ-301 – Device for contact surface roughness measuring.
Olympus i-Speed 2 – High-speed camera system allowing capturing and analyzing high-speed action.
Renishaw XL80 – Laser interferometer for measuring positioning, straightness and vibration.
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
3
Department of Production Engineering
List of Laboratory Equipment
Helado XJP-6A – Inverse table metallographic microscope.
LEICA DMI3000 M – Inverse table metallographic microscope.
DINISCO KAYENESS LMI 4003 – Delivery plastometer.
DMA DX04T – Device uses to measure the dynamic-mechanical properties of materials.
ZWICK 1456 – Universal testing machine for static and dynamic (low-cycle) tests.
SHIMADZU AG-20 KNG Universal testing machine for static and dynamic (low-cycle) tests.
Promi-PC – Universal equipment for carrying the tensile test, pressure and flexure tests.
CEAST Resil Impactor Junior – Equipment for an impact bending test - notch toughness test.
AFFRI Microhardness DM2D – Vickers micro hardness tests.
AFFRI Integrale – Tests of hardness according to Brinell, Vickers and Rockwell methods.
HT-2000A – Portable dynamic hardness tester.
AFFRI IRHD Hardness Test – Hardness testing by IRHD method.
AFFRI Shore Hardness Test – Hardness testing by Shore method.
Mitutoyo LH-600B – Linear altimeter.
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
4
Department of Production Engineering
DPE – Software
Marc MD Nastran Patran Dytran
Virtual Extrusion
Laboratory
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
5
Department of Production Engineering
DPE – Laboratory Equipment
Arburg Allrounder 470 H 1000-400
Injection molding machine designed for injection
molding of thermoplastic.
Max. injection volume: 201 cm3
Distance between pillars: 470 mm
Clamping force: 1000 kN
Arburg Allrounder 170 U 150
Injection molding machine designed for injection
molding of thermoplastic (micromolding).
Max. injection volume: 10,5 cm3
Screw diameter: 15 mm
Clamping force: 150 kN
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
6
Department of Production Engineering
DPE – Laboratory Equipment
REP V27 Y125
Vertical injection molding machine for
injection molding of parts from rubber
compounds.
Screw diameter: 20 mm
Clamping force: 57 kN
Max. injection volume: 125 cm3
GDK GM 251 EP
Extrusion blow molding machine for
production of hollow objects to a
nominal volume of 0.35 l.
Clamping force: 11.5 kN
Manufacturing capacity: 7 kg/h
Max. stroke: 150 mm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
7
Department of Production Engineering
DPE – Laboratory Equipment
Arburg Thermolift 100-2
Equipment for drying and transport
of polymerous granules.
Max. volume of dried mat.: 100 l
Max. working temperature: 160°C
Superkanthal Furnace-1018S
Equipment for heat treatment of materials.
Max. temperature : 1800°C.
Operating temperature : 1750°C
Internal dimensions : 170 x 200 x 300 mm
Materials: ceramics, glass, metals
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
8
Department of Production Engineering
DPE – Laboratory Equipment
FESTO MPS 202-ROBOTICS
Modular educational system with the robot Mitsubishi MELFA RV2AJ with the programming software COSIMIR Robotics/Industrial.
Number of axes: 5
Positioning accuracy: ± 0.02 mm
Pay load: 2 kg
Max. speed: 2100 mm/s
Wittmann W 711C-1050
Industrial robot designed for injection
molding machines. The robot is
equipped with sprue cutter and
conveyor belt.
Number of axes: 5
Version of a control: CNC 6.2 – 7898
Pay load: 5 kg
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
9
Department of Production Engineering
DPE – Laboratory Equipment
Model of Filling Line
Educational model of yoghurt filling line with PLC
based control unit.
SAC 11 Soft stop – 2 programmable mid-positions
Programming language: STL
Formech 300X
Vacuum moulder for molding the plastic products.
Working space: 450 x 300 mm
Max. semi product thickness: 6 mm
Max. formable workpiece height : 180 mm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
10
Department of Production Engineering
DPE – Laboratory Equipment
Optimum B40 GSM
Drill press with a transmission gear, mechanical feed, thread
cycle and cooling.
Working table: 560 x 560 mm
Speed (revolution): 40 – 450 rpm
Number of gears: 18
Max. drill diameter (steel): 35 mm
PROMA PPK-175T
Band saw for metal.
Cutting speed: 22/33/45/65 m/min
Belt dimension: 2360 x 20 x 0.9 mm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
11
Department of Production Engineering
DPE – Laboratory Equipment
AZK HWT C-442 CNC
CNC milling machine is applied mainly in manufacturing of graphite
electrodes, in machining of plastics, aluminum, wood, etc.
Spindle speed: 2000 – 25000 rpm
Working space: 400 x 400 x 200 mm
Max. rate: 3000 mm/min
Programmable step: 0.00625 mm
FHV-50PD
Universal Milling Machine.
Horizontal spindle speed: 115 – 1750 rpm
Working stroke in Z-axis: 380 mm
Speed range: 18 – 300 mm/min
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
12
Department of Production Engineering
DPE – Laboratory Equipment
FC 16 CNC
Vertical and horizontal universal milling machine.
Max. spindle speed: 3600 rpm
Working space: 300 x 160 x 350 mm
Max. rate: 3000 mm/min
Programmable step: 0.001 mm
BRH 20.03 F
Surface grinding machine.
Working table area: 200 x 630 mm
Grinding wheel dimensions: 250 x 20 – 50 x 76 mm
Table speed: 1 – 30 m/min
Grinding spindle speed: 2550 rpm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
13
Department of Production Engineering
DPE – Laboratory Equipment
BNU 1
Universal tool grinder.
Longitudinal table feed: 100 mm
Spindle speed: 2000 – 15000 rpm
Max. grinding wheel dimension: 125 mm
TOS Žebrák-S32
Universal central lathe.
Speed: 20 – 3200 rpm
Number of speeds: 3 x 18
Max. diameter: 190 mm
Distance between the centres: 750 mm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
14
Department of Production Engineering
DPE – Laboratory Equipment
LASERfibre LFQ20T
Ytterbium fiber laser inscription table station.
Pulsed-laser power: 20 W
Lettering field: 160 x 160 mm
ILS III 100
Portal-based laser system.
Working area: 610 x 475 x 200 mm
Laser power: 100 W
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
15
Department of Production Engineering
DPE – Laboratory Equipment
Graphitech Copymate
3D object digitizing – reverse engineering.
Working space (x, y, z): 380 x 1000 x 130 mm
Minimum scanning step: 0.12mm
Lens focus point: 50 mm, 150 mm
Graphtec CE3000-60
Rapid prototyping – cutting plotter using
JP System5 environment.
Working width: 600 mm
Max. cutting speed: 1440 mm/s
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
16
Department of Production Engineering
DPE – Laboratory Equipment
Stratasys Dimension SST 768
Rapid prototyping.
Working space (x, y, z): 200 x 200 x 250 mm
Layer size: 0.254 mm
Material: ABS
OBJET Eden 250
Rapid prototyping - 3D printing.
Working space (x, y, z): 250 x 250 x 200 mm
Layer size: 0.016 mm
Material: Resin
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
17
Department of Production Engineering
DPE – Laboratory Equipment
Taylor Hobson Talysurf CLI 500
3D non-contact surface roughness tester from Taylor
Hobson Corporate with the CLA confocal head,
equipped with a GOLD version software.
Working space (x, y, z): 50 x 50 x 50 mm
Carrying capacity: 10 kg
Axial resolution: 0.5 μm
Mitutoyo Surftest SJ-301
Device for contact surface roughness measuring.
Measuring speed: 0.25 mm/s, 0.5 mm/s
Measuring range: 350 μm
Point radius: 2 μm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
18
Department of Production Engineering
DPE – Laboratory Equipment
Olympus i-Speed 2
High-speed camera system equipped with the Basic software
allowing capturing and analyzing high-speed action.
Max. scan rate: 33000 fps
Recognition: 800 x 600 @ 1000 fps
Renishaw XL80
Laser interferometer for measuring positioning,
straightness and vibration.
Max. linear measurement speed: 4 m/s
Accuracy: ±0.5 ppm
Weight: 17 kg
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
19
Department of Production Engineering
DPE – Laboratory Equipment
Helado XJP-6A
Inverse table metallographic microscope for measuring
and monitoring surfaces and study of materials.
Working area: 180 x 155 mm
Max. magnification: 1200x
CCD camera
LEICA DMI3000 M
Inverse table metallographic microscope for measuring and
monitoring surfaces and study of materials.
Max. magnification: 1000x
Materials: metals and non-metals alloys, ceramics, composites.
Monitoring microstructure of construction materials.
Researching the material composition of composites.
Evaluation the surface quality of products.
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
20
Department of Production Engineering
DPE – Laboratory Equipment
DINISCO KAYENESS LMI 4003
Delivery plastometer.
Specimen volume: (8 – 12) cm3
Temperature range: 425°C ( 0.1°C)
Nominal load: (1.2, 2.16, 3.8) kg
Methods: MFR, MVR
DMA DX04T
DMA is used to measure the dynamicmechanical properties of materials.
Force range: (-10 to 10) N
Frequency range: (0.0001 to 100) Hz
Deformation range: (-2 to 2) mm
Temperature range from -120°C to +500°C
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
21
Department of Production Engineering
DPE – Laboratory Equipment
ZWICK 1456
Universal testing machine for static and dynamic (low-cycle) tests:
tensile test, pressure test, flexure test, shear test, creep test.
The following materials are tested: polymers (plastics and rubber),
polymer composites.
Test temperature range: -70°C to +290°C
Load cell: 25 kN, 2.5 kN
SHIMADZU AG-20 KNG
Universal testing machine for static and
dynamic (low-cycle) tests: tensile test,
pressure test, flexure test, shear test, creep test.
The following materials are tested: polymers
(plastics and rubber), polymer composites.
Test temperature range: -70°C to +290°C
Load cell: 25 kN, 2.5 kN
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
22
Department of Production Engineering
DPE – Laboratory Equipment
Promi-PC
Universal equipment for carrying the tensile
test, pressure and flexure tests.
Workload: 0 – 3000 N
Working stroke: 450 mm
Feed rate: 2 – 750 mm
CEAST Resil Impactor Junior
Impact bending test - notch toughness test.
Instrumented test by Charpy and Izod methods.
Hammer energy: 7.5 J – 3.7 m/s
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
23
Department of Production Engineering
DPE – Laboratory Equipment
AFFRI Microhardness DM2D
Vickers micro hardness tests. It is equipped with a scanning
CCD camera and automatic evaluation. Vickers`s and
Knoop`s indenters.
Load: 0.01 kg – 1 kg
AFFRI Integrale
Tests of hardness according to Brinell, Vickers and Rockwell methods.
Methods: HRA, HRC, HRD, HRB, HR 15N-45N, HR 15T-45T, HV 10-60,
HB 2.5-10
Load: 1 kg – 300 kg
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
24
Department of Production Engineering
DPE – Laboratory Equipment
HT-2000A
Portable dynamic hardness tester.
Test range: 200 – 900 HL (Leeb Value)  4 HL
Methods: HL, HV, HB, HRB, HRC, HSD
Materials: low carbon steel, high alloy steel, stainless steel,
gray iron, ductile iron, aluminium, brass, bronze, copper
Location of the test: any
AFFRI IRHD Hardness Test
Hardness testing by IRHD method. It is designed for
testing rubber and soft lightweight polymer materials.
Methods: N, H, L, Shore A, D
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
25
Department of Production Engineering
DPE – Laboratory Equipment
AFFRI Shore Hardness Test
Hardness testing by Shore method. It is designed for testing
rubber and soft lightweight polymer materials.
Methods: Shore A, D, 0, 00
Mitutoyo LH-600B
Linear altimeter.
Range: 0 – 972 mm
Stroke: 600 mm
Accuracy: 1 μm
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
26
Department of Production Engineering
DPE – we seek …
Department of Production Engineering is looking for partnership in
projects – MPO, GAČR, TAČR, EU and others.
Tomas Bata University in Zlín, Faculty of Technology
www.uvi.ft.utb.cz
27
Department of Production Engineering
LABORATORY EQUIPMENT
Address:
Tomas Bata University in Zlín
Faculty of Technology, Department of Production Engineering
nám. T. G. Masaryka 275, 762 72 Zlín, Czech Republic
Tomas Bata University in Zlín, Faculty of Technology
tel.: +420 576 035 167
fax: +420 576 035 176
e-mail: [email protected]
web: www.uvi.ft.utb.cz
www.uvi.ft.utb.cz
28