Technician Bench Guide
Transcription
Technician Bench Guide
Te c h S m a r t P a r t s . c o m Technician Bench Guide 2014 Every part we put into a TechSmart® box is a direct result of a conversation with a professional technician. ® Table of Contents 4 HID Headlight Ballast 24 ABS Sensor Harness Repair Kit 4 HVAC Air Door Actuators 26 Air Quality Sensor 4 Hybrid Drive Coolant Pump 35 Air Suspension Spring Solenoid 4 Ignition Coil Harness Repair Kit 35 Automatic Headlight Sensor 4 Ignition Coil Maintenance Kit 35 Automatic Transmission Oil Cooler Thermostat 5 Keyless Entry Transmitter 35 Battery Current Sensor 5 Knock Sensor Wiring Harness 42 Brake Booster Vacuum Hose 5 Leak Detection Pump 43 Brake Master Cylinder Reservoir Service Kit 6 MAF Sensor Repair Kit 43 Cam Gear Wedge Tool 6 Oil Level Sensor 43 Cam Synchronizer 6 Oil Separator 44 Diesel Injector Sleeve 6 Park Assist Sensor 44 DISA Valve Repair Kit 6 PMD Relocation Kit 46 Distributor Assembly 7 PMD Resistor #5 46 Driveshaft Center Support Bearing 7 PMD Resistor #9 47 EGR Pressure Feedback Hose Kit 7 Power Distribution Center 47 EGR Repair Kit 8 Shift Interlock Actuator 47 EGR Tool Kit 8 Shift Interlock Lever 47 EGR Transducer 8 Speed Sensor Harness Repair Kit 48 9 4WD Vacuum Actuator TechSmart “Blue Spring” Fuel Pressure Regulator Upgrade Kit ® R81001 Ford Excursion 6.0L 2004-03 Ford F-250 Super Duty 6.0L 2007-03 Ford F-350 Super Duty 6.0L 2007-03 VIO over 726,000 The TechSmart kit includes the spring, O-rings and hardware to rebuild the fuel filter housing. ® Over time, the stock spring can weaken, resulting in a drop in fuel pressure that can damage the injector. Symptoms of a weak spring include hard starting, stalling, poor fuel mileage and poor acceleration. With the TechSmart® R81001 kit installed, you will see an increase of 10-15 PSI of fuel pressure. The increased pressure will ensure that adequate fuel is present to dampen and lubricate the internal components of the fuel injectors to maximize performance and injector life. 2 For complete product offering, visit TECHSMARTPARTS.com Steering Column Shift Tube 48 Electronic Diverter Valve 10 Steering Column Shift Tube Bushing 48 Electronic Throttle Body 10 Supercharger Bypass Valve 48 Engine Block Heater 16 Tail Light Circuit Board 48 Engine Coolant Air Bleeder Valve 16 Thermostat Housing Assembly 50 Engine Crankcase Breather Hose 16 Third Brake Light 51 Engine Crankcase Vent Valve 17 Throttle Position Sensor Repair Kit 52 Engine Variable Timing Unit 17 TPMS Clone Tool 52 Expansion Tank Service Kit 18 TPMS Programming Tool 52 Fuel Injector Control Module (FICM) 19 TPMS Relearn and Scan Tool 53 Fuel Level Sensor 19 Transmission Oil Temp Sensor 53 Fuel Pressure Regulator Upgrade Kit 20 Transmission Pressure Switch Assembly 53 Fuel Pressure Warning Light Kit 20 Turbocharger Oil Drain Tube 54 Fuel Pump Cam Follower 20 Turbocharger Actuator 54 Gear Repair Kit - Power Seat 20 Turbocharger Bypass Valve 54 Gear Repair Kit - Speedometer 21 Turbocharger Solenoid 54 Gear Repair Kit - Steering Column 21 Turbocharger Speed Sensor 54 Governor Pressure Sensor 21 Variable Intake Manifold Actuator 54 Governor Pressure Sensor & Solenoid Kit 21 Variable Intake Manifold Repair Kit 55 Headlight Level Sensor 22 Variable Valve Timing (VVT) Chain Tensioner Kit 55 Headlight Module 22 Variable Valve Timing (VVT) Solenoid 55 Headlight Switch Knob 22 Wastegate Frequency Control Valve 57 Headlight Wiring Harness 22 Windshield Washer Fluid Reservoir 57 Heated PCV Valve 24 Wiper Control Module 57 HEI Harness Repair Kit 24 EGR Tube Connector Smart Solutions for Today’s Technicians™ 3 Subscribe to our YouTube Channel Scan to view our YouTube Channel and subscribe for the latest product and tech session videos: YouTube.com/TechSmartParts TechSmart® Electronic Diverter Valve N15003 ABS Sensor Harness Repair Kit GM 2005-00 VIO over 3.1 million T69004 Air Quality Sensor Hyundai 2012-06 VIO over 350,000 G35001 Air Suspension Spring Solenoid Ford/Lincoln/Mercury 2005-95 VIO over 4.5 million 7.7 To learn how TechSmart’s design improves over the OE’s rubber diaphragm, scan the QR code or visit TechSmartParts.com MILLION VIO TechSmart® Solution (piston-driven) See page 10 for product applications. PROBLEM SOLVER Repair the harness without replacing the entire sensor C32004 Automatic Headlight Sensor Lexus 2010-01 Toyota 2010-01 THINK TECHSMART FIRST High-quality, direct replacement for damaged OE sensors THINK TECHSMART FIRST High-quality, direct replacement, restores proper ride height 5.1 C31005 Automatic Headlight Sensor GM 2007-01 VIO over 2.6 million MILLION VIO 4 N C31004 Automatic Headlight Sensor Lexus 2005-98 Toyota 2011-01 8.1 MILLION VIO For complete product offering, visit TECHSMARTPARTS.com PROBLEM SOLVER High-quality, direct replacement for failed OE automatic headlight sensors 3.0 MILLION VIO B49001 Automatic Transmission Oil Cooler Thermostat BMW 2008-00 VIO over 780,000 Corrects poor transmission cooling due to a failed OE unit C60002 Battery Current Sensor GM 2013-05 5.7MILLION VIO EW C31002 Automatic Headlight Sensor Lexus 2011-02 Toyota 2011-03 Direct replacement for damaged OE unit that restores 4WD function EW N15002 ABS Sensor Harness Repair Kit GM 2009-00 TechSmart’s piston-driven design eliminates turbocharger boost leaks caused by a torn or punctured OE rubber diaphragm. A TechSmart® Electronic Diverter Valve restores performance and ensures consistent boost pressures throughout the RPM range. THINK TECHSMART FIRST N L30001 4WD Vacuum Actuator Ford/Lincoln Trucks 2010-03 VIO over 3.3 million Q33002 Brake Booster Vacuum Hose Jaguar X-Type 2007-02 VIO over 100,000 PROVEN QUALITY Repairs damaged OE vacuum hose, restoring proper braking function Smart Solutions for Today’s Technicians™ 5 “TechSmart® allows me to get my customer’s car back on the road fast, with the job done right… and isn’t that the whole point?” – Ken Elzinga, Owner, Hilltop Auto Service, Inc. TechSmart® DISA Valve Repair Kits C33001 Brake Booster Vacuum Sensor GM Cars & SUVs 2009-05 VIO over 400,000 N EW Z70001 Brake Master Cylinder Reservoir Service Kit Audi 1999-88 VW 1999-98 VIO over 200,000 Q21002 Cam Gear Wedge Tool Ford Trucks 2013-05 VIO over 3 million G83001 Cam Synchronizer Install Tools Ford 2004-95 B42001 Diesel Injector Sleeve Ford Trucks 2003-95 VIO over 860,000 F66001 DISA Valve Repair Kit BMW 2000-97 VIO over 330,000 F66002 DISA Valve Repair Kit BMW 2012-01 VIO over 670,000 6 High-quality, direct replacement for damaged OE sensors COMPLETE KIT High-quality, direct replacement for cracked or leaking OE brake fluid reservoirs PROBLEM SOLVER High-durometer polyurethane tool for cam phaser removal and installation on Ford 4.6L and 5.4L V8 engines Use with S21001 Cam Phaser 6.3MILLION VIO PROBLEM SOLVER Replaces OE sleeves damaged over time by carbon build-up COMPLETE KIT Repair just the damaged flap portion of the DISA valve instead of replacing the entire assembly Includes a new flap, hinge, pin, retaining clip, and an extractor screw for O-ring COMPLETE KIT Repair just the damaged flap portion of the DISA valve instead of replacing the entire assembly Includes a new flap, hinge, pin, retaining clip, and an extractor screw for O-ring For complete product offering, visit TECHSMARTPARTS.com The DISA Valve within the variable intake manifold on BMW vehicles raises the low and midrange torque and the top end power output. Over time, the OE flap becomes stripped, rattles and stops working. TechSmart® now offers high-quality repair kits for faulty DISA Valves on 2012-97 BMW vehicles. Save time and money by simply replacing the damaged flap and not the entire assembly. Kits come complete with new flap, flap hinge, hinge pin, retaining clip, O-ring, and extractor screw. See page 6 & 7 for product applications. F66003 DISA Valve Repair Kit BMW 2006-01 VIO over 450,000 Z95001 Distributor Assembly GM Vans/Trucks 2002-96 Z95002 Distributor Assembly Ford/GM 2005-96 VIO 1.1 million L59001 Driveshaft Center Support Bearing VW Touareg 2010-04 Porsche Cayenne 2010-03 VIO over 125,000 M40001 EGR Pressure Feedback Hose Kit a.k.a. DPFE Hose Kit Ford 2008-01 VIO over 27 million COMPLETE KIT Repair just the damaged flap portion of the DISA valve instead of replacing the entire assembly Includes a new flap, hinge, pin, retaining clip, and an extractor screw for O-ring 100% NEW NOT REMAN 2.0 MILLION VIO 100% NEW NOT REMAN Turn to page 59 to see what makes TechSmart ® Distributors the best in the aftermarket PROBLEM SOLVER Replace just the failed OE center support bearing instead of the expensive 2-piece driveshaft assembly PROBLEM SOLVER High-temp, high-strength hoses to replace worn OE hoses when replacing a DPFE sensor Smart Solutions for Today’s Technicians™ 7 Tech Session Video Scan to view our video on PMD Relocation Kits or visit: YouTube.com/TechSmartParts EGR Valve Assembly F23001 EGR Repair Kit Honda/Acura 2008-98 VIO over 4.7 million B22001 EGR Tool Kit Honda/Acura 2008-98 VIO over 4.7 million PROBLEM SOLVER EGR Valve PROBLEM SOLVER Replace only the failed transducer not the entire EGR assembly. TechSmart® EGR Transducers match OE for flow rate and port angle exactly 1 to 1. Unlike the competition, there is no need to clock the EGR transducer for proper fit. With a TechSmart® EGR Transducer you get OE fit, form, and function right out of the box! For product information, scan the QR code or visit TechSmartParts.com. Reusable tools unclog EGR ports and install F23001 components See below for product applications. G28001 Available separately from the EGR Transducer EGR valve, replace only the failed Dodge Minivans 2000-96 transducer, saving time and money Chrysler Minivans 2000-96 Plymouth Minivans 2000-96 Perfectly matched to the OE EGR valve specifications VIO 1.3 million G28006 EGR Transducer Chrysler/Dodge/Eagle 1997-95 G28002 EGR Transducer Dodge 1999-90 Chrysler 1995-90 Plymouth 1999-90 1.4 MILLION VIO G28007 Available separately from the EGR Transducer EGR valve, replace only the failed Dodge Minivans 2000-96 transducer, saving time and money Chrysler Minivans 2000 Plymouth Minivans 2000-96 Perfectly matched to the OE EGR valve specifications VIO over 300,000 1.1 MILLION VIO G28008 EGR Transducer Chrysler/Dodge/Plymouth 2000-97 VIO over 245,000 G28003 EGR Transducer Dodge 1996-92 Jeep 1996-93 G28004 EGR Transducer Chrysler 2005-95 VIO over 300,000 Available separately from the EGR valve, replace only the failed transducer, saving time and money Perfectly matched to the OE EGR valve specifications Available separately from the G28005 EGR valve, replace only the failed EGR Transducer transducer, saving time and money Dodge Minivans 2002-01 Chrysler Minivans 2002-01 Perfectly matched to the OE EGR VIO over 600,000 valve specifications 8 EGR Transducer Install with B22001 tool kit to renew Honda & Acura EGR ports TechSmart® EGR Transducers For complete product offering, visit TECHSMARTPARTS.com G28009 EGR Transducer Dodge 1996-92 VIO over 300,000 Available separately from the EGR valve, replace only the failed transducer, saving time and money Perfectly matched to the OE EGR valve specifications Available separately from the EGR valve, replace only the failed transducer, saving time and money Perfectly matched to the OE EGR valve specifications Available separately from the EGR valve, replace only the failed transducer, saving time and money Perfectly matched to the OE EGR valve specifications THINK TECHSMART FIRST C57001 EGR Tube Connector OE unit is prone to rust and corrosion Ford Light Trucks 2010-97 TechSmart’s zinc coated connector VIO over 4.4 million helps prevent this OE problem Smart Solutions for Today’s Technicians™ 9 Tech Session Video Scan to view our video on Electronic Throttle Bodies or visit: YouTube.com/TechSmartParts C57002 EGR Tube Connector Ford Trucks/Vans 1999-97 VIO over 600,000 G62001 Electronic Diverter Valve Audi/VW w/ 2.0T 2010-05 VIO over 500,000 S20001 Electronic Throttle Body Ford Trucks 2010-04 S20003 Electronic Throttle Body GM 2007-05 S20006 Electronic Throttle Body GM 2007-03 S20008 Electronic Throttle Body GM Trucks 2009-06 S20009 Electronic Throttle Body GM Cars & SUVs 2010-07 10 PROBLEM SOLVER OE unit is prone to rust and corrosion TechSmart’s zinc coated connector helps prevent this OE problem PROBLEM SOLVER Upgraded piston design replaces original OE rubber diaphragm design resulting in restored boost pressures and drivability 100% NEW NOT REMAN 2.0 MILLION VIO 100% NEW NOT REMAN 1.0 MILLION VIO 100% NEW NOT REMAN 4.2 MILLION VIO 100% NEW NOT REMAN 2.3 MILLION VIO 100% NEW NOT REMAN 1.8MILLION VIO For complete product offering, visit TECHSMARTPARTS.com S20016 Electronic Throttle Body GM 2010-07 VIO over 780,000 S20017 Electronic Throttle Body GM 2010-07 VIO over 570,000 S20019 Electronic Throttle Body GM 2010-07 VIO over 890,000 S20020 Electronic Throttle Body Ford 2010-08 Lincoln 2010-08 Mercury 2010-08 VIO over 280,000 S20021 Electronic Throttle Body 2013-05 Ford Trucks 6.8L V10 2014-07 Ford Mustang GT500 5.4L V8 VIO over 890,000 S20025 Electronic Throttle Body Ford Five Hundred 2007-05 Ford Freestyle 2007-05 Mercury Montego 2007-05 VIO over 440,000 S20032 Electronic Throttle Body GM Trucks 2002-00 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN 1.9MILLION VIO Smart Solutions for Today’s Technicians™ 11 “TechSmart® parts provide fast, innovative solutions for real-world automotive professionals, like me.” – Peter Landry, Owner, Brookfield BP S20037 Electronic Throttle Body Chevrolet Aveo 2008-06 VIO over 160,000 TechSmart Electronic Throttle Bodies are 100% new, NOT reman S20038 Electronic Throttle Body Ford Mustang 4.6L 2010-05 VIO over 230,000 100% NEW NOT REMAN S20039 Electronic Throttle Body Ford Mustang 4.0L 2008-05 Ford E-Van 2005 VIO over 380,000 100% NEW NOT REMAN S20040 Electronic Throttle Body Ford Cars & Trucks 2010-07 S20041 Electronic Throttle Body Dodge 5.7L & 6.1L HEMI 2010-05 Jeep 5.7L & 6.1L HEMI 2010-05 Chrysler 5.7L & 6.1L HEMI 2010-05 VIO over 520,000 S20050 Electronic Throttle Body GM 2011-07 VIO over 330,000 S20052 Electronic Throttle Body Nissan Sentra 1.8L 2006-03 VIO over 350,000 12 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN 1.8 MILLION VIO 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman For complete product offering, visit TECHSMARTPARTS.com TechSmart® NEW (Not Reman) Electronic Throttle Bodies TechSmart® Electronic Throttle Bodies are NEW, (Not Reman) high-quality direct replacements for failed OE units. No comebacks due to worn items in a partial rebuild. TechSmart® offers more than 50 OE-matching Electronic Throttle Bodies covering 30 million vehicles. See pages 10-16 for product applications. S20053 Electronic Throttle Body Nissan Altima 2.5L 2006-02 Nissan Sentra 2.5L 2006-02 100% NEW NOT REMAN S20054 Electronic Throttle Body Nissan Altima 2010-07 Nissan Rogue 2010-08 Nissan Sentra 2010-07 100% NEW NOT REMAN S20055 Electronic Throttle Body Nissan/Infiniti 2011-07 VIO over 375,000 100% NEW NOT REMAN S20058 Electronic Throttle Body Nissan/Infiniti 3.5L V6 2008-02 S20062 Electronic Throttle Body Ford F150 2013-11 VIO over 325,000 1.0MILLION VIO 1.0MILLION VIO TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN 1.5 MILLION VIO 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman Smart Solutions for Today’s Technicians™ 13 Like TechSmart ® Scan and like TechSmart® on Facebook: 100% NEW NOT REMAN S20070 Electronic Throttle Body Audi 2011-05 Volkswagen 2013-06 VIO over 850,000 100% NEW NOT REMAN S20071 Electronic Throttle Body BMW 2008-06 VIO over 250,000 100% NEW NOT REMAN S20072 Electronic Throttle Body BMW 2006-01 VIO over 400,000 100% NEW NOT REMAN EW N N S20068 Electronic Throttle Body Ford 2014-11 VIO over 930,000 N EW MILLION VIO For complete product offering, visit TECHSMARTPARTS.com N 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman S20076 Electronic Throttle Body Mini Cooper 2012-07 Mini Cooper Clubman 2012-08 Mini Cooper Countryman 2012-11 VIO over 100,000 100% NEW NOT REMAN S20077 Electronic Throttle Body Audi 2009-06 Volkswagen 2008-06 100% NEW NOT REMAN N S20078 Electronic Throttle Body Mini Cooper S 2006-02 TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN EW TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN S20075 Electronic Throttle Body BMW 2013-07 VIO over 150,000 EW TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart Electronic Throttle Bodies are 100% new, NOT reman S20074 Electronic Throttle Body BMW 2013-07 VIO over 600,000 EW TechSmart Electronic Throttle Bodies are 100% new, NOT reman 2.0 S20073 Electronic Throttle Body BMW 2009-01 VIO over 400,000 EW N 100% NEW NOT REMAN 100% NEW NOT REMAN EW N 14 1.3 MILLION VIO S20067 Electronic Throttle Body Ford/Lincoln/Mercury 2013-09 EW N EW S20065 (Replaces S20011) Electronic Throttle Body Chevrolet TrailBlazer 2002 GMC Envoy 2002 Oldsmobile Bravada 2002 VIO over 370,000 100% NEW NOT REMAN N S20064 (Replaces S20007) Electronic Throttle Body GM Cars & SUVs 2007-03 N EW facebook.com/TechSmartParts S20079 Electronic Throttle Body Mini Cooper 2006-02 TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman Smart Solutions for Today’s Technicians™ 15 Tech Session Video Scan to view our video on HVAC Air Door Actuators or visit: YouTube.com/TechSmartParts S20080 Electronic Throttle Body Mini Cooper S 2012-07 Mini Cooper S Clubman 2012-08 Mini Cooper S Countryman 2012-11 VIO over 100,000 100% NEW NOT REMAN S20081 Electronic Throttle Body Volkswagen 2010-04 VIO over 100,000 100% NEW NOT REMAN N EW N EW N EW TechSmart® Expansion Tank Service Kits N EW S20082 Electronic Throttle Body Volkswagen Touareg 2006-04 S20083 Electronic Throttle Body Ford F-150 5.0L 2013-11 Ford Mustang 5.0L 2013-11 VIO over 400,000 N EW L25001 Engine Block Heater Dodge Trucks 2007-03 VIO over 530,000 The OE designed expansion tank system can fail over time, leaking coolant and increasing the risk of over-heating. TechSmart Electronic Throttle Bodies are 100% new, NOT reman TechSmart® Expansion Tank Service Kits produce a complete drop-in solution by providing the expansion tank, and all components necessary to replace the damaged unit and restore the vehicle’s cooling functions. TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman 100% NEW NOT REMAN TechSmart Electronic Throttle Bodies are 100% new, NOT reman Warms engine block and fluids, speeding up the heating of the cabin Increases the life of engine components during harsh winter conditions PROBLEM SOLVER Z63010 Engine Coolant Air Bleeder Valve TechSmart exclusive design Chrysler Sebring 2.7L 2006-01 features an extra hex nut for holding the valve in place with a Dodge Stratus 2.7L 2006-01 wrench while bleeding the coolant, VIO over 450,000 See page 18 for product applications. G16001 Engine Crankcase Vent Valve Audi/VW 2005-01 VIO over 240,000 THINK TECHSMART FIRST G16004 Engine Crankcase Vent Valve Audi A4 2005-02 Audi A6 2004-02 THINK TECHSMART FIRST N16001 Engine Crankcase Vent Valve Audi/VW 2010-05 VIO over 340,000 N16002 Engine Crankcase Vent Valve VW Jetta 2010-06 preventing damage to the valve M13001 Engine Crankcase Breather Hose Audi/VW 2010-05 16 PROVEN QUALITY High-quality, direct replacement for damaged OE crankcase breather hose For complete product offering, visit TECHSMARTPARTS.com S21001 Engine Variable Timing Unit (a.k.a. Cam Phaser) Ford 4.6L & 5.4L V8 2010-05 VIO over 3.1 Million Proven quality replacement for cracked or failed OE “hockey puck” valve on 1.8T equipped vehicles Replace failed or cracked crankcase vent valves on Audi 3.0L V6 engines Proven quality replacement for 2.0T FSI equipped vehicles Helps fix P1297, P2187, and P2279 DTCs PROVEN QUALITY High-quality, direct replacement for damaged OE crankcase breather hose THINK TECHSMART FIRST Corrects rough idle, poor drivability, and stops valve train noise Can be used w/ Q21002 Cam Gear Wedge Tool for easier installation Smart Solutions for Today’s Technicians™ 17 “I choose TechSmart® and SMP® because I know I’m actually making the car better. I want to exceed my customers’ expectations every time.” – Curt Ritchey, Owner,Curt’s Service Center S49002 Expansion Tank Service Kit BMW 2006-00 VIO over 680,000 Z49003 Expansion Tank Service Kit BMW 5 Series 2003-01 VIO over 140,000 Z49007 Expansion Tank Service Kit BMW 2003-94 VIO over 100,000 TechSmart® High Pressure Fuel Pump Cam Follower Includes expansion tank, auto trans oil cooler thermostat, cap, hose-clip, and coolant level sensor to replace cracked coolant tank and restores proper cooling system functions New COMPLETE KIT Complete kit replaces leaking expansion tank to restore proper cooling functions Catastrophic Failure TechSmart® now offers a high-quality direct replacement High Pressure Fuel Pump Cam Follower for 2013-06 VW/Audi 2.0T engines. The low-friction coating on the original unit can wear down over time causing excess friction against the cam lobe and high-pressure fuel pump plunger. This can lead to extreme engine damage and an expensive repair. Checking and replacing the cam follower with the TechSmart® T48001 will save in the long run. See page 20 for product applications. Cap and level sensor included COMPLETE KIT Z49042 Expansion Tank Service Kit Mercedes-Benz 2011-08 VIO over 170,000 Complete kit replaces leaking expansion tank to restore proper cooling functions Complete kit replaces leaking expansion tank to restore proper cooling functions Cap and level sensor included Z49028 Expansion Tank Service Kit VW Golf 2005-99 VW Jetta 2006-01 VIO over 220,000 Z49036 Expansion Tank Service Kit VW Passat 05-98 Audi A4 01-99 Audi A6 01-98 VIO over 500,000 Z49037 Expansion Tank Service Kit Audi A4 2009-02 VIO over 500,000 COMPLETE KIT Complete kit replaces leaking expansion tank to restore proper cooling functions Cap and level sensor included COMPLETE KIT Complete kit replaces leaking expansion tank to restore proper cooling functions EW R76001 Fuel Injector Control Module (a.k.a. FICM) Ford Trucks 2010-03 VIO over 700,000 K07001 Fuel Level Sensor GM Trucks 2009-05 VIO over 1.2 million K07003 Fuel Level Sensor GM 2005-00 THINK TECHSMART FIRST TechSmart designed and built with gold plated contacts, revised circuit layout and custom electronics Restore driveability, control heat and maximize board life PROBLEM SOLVER Replace just the failed sensor instead of the entire fuel pump assembly 2.4MILLION VIO Cap and level sensor included COMPLETE KIT Complete kit replaces leaking expansion tank to restore proper cooling functions Cap and level sensor included 18 N COMPLETE KIT Complete kit replaces leaking expansion tank to restore proper cooling functions Cap and level sensor included Cap and level sensor included Z49022 Expansion Tank Service Kit Mercedes-Benz 2011-03 VIO over 310,000 COMPLETE KIT For complete product offering, visit TECHSMARTPARTS.com K07009 Fuel Level Sensor Nissan Trucks 2012-07 VIO over 170,000 PROBLEM SOLVER Replace just the failed sensor instead of the entire fuel pump assembly Smart Solutions for Today’s Technicians™ 19 Think TechSmart First ® TechSmart® Gear Repair Kits K07010 Fuel Level Sensor Nissan Trucks 2012-07 VIO over 150,000 K07013 Fuel Level Sensor Nissan Murano 2009-03 VIO over 485,000 R81001 Fuel Pressure Regulator Upgrade Kit 6.0L Ford Trucks 2007-03 VIO over 725,000 F81002 Fuel Pressure Warning Light Kit Dodge Ram 2500 2007-98 Dodge Ram 3500 2007-98 VIO over 1 million T48001 Fuel Pump Cam Follower VW/Audi 2013-06 VIO over 1.0 million PROBLEM SOLVER Replace just the failed sensor instead of the entire fuel pump assembly PROBLEM SOLVER Replace just the failed sensor instead of the entire fuel pump assembly PROBLEM SOLVER Replaces worn spring to raise fuel pressure and prevent injectors from outflowing fuel pump Prolongs injector life on 6.0L Ford Diesel Engine COMPLETE KIT Installs in line with the injection pump and illuminates when fuel pressure is low to help warn the driver to shut off the engine before damage occurs to the fuel pump assembly PROBLEM SOLVER Replace damaged OE high pressure fuel pump cam follower on VW/Audi 2.0T engines Replacing the cam follower prevents damage to the fuel pump and camshaft TechSmart® now offers Gear Repair Kits for various applications that are not sold separately by the dealer. Only replace the part that failed, not the entire assembly. 1.Speedometer Gear Repair Kit – C82001 – Don’t replace the entire gauge cluster when the OE drive gear fails. Restores speedometer function. Fits Ford 1998-90. 2.Steering Column Adjustment Gear – C82002, C82006 – Don’t replace the entire steering column when the OE adjustment gear fails. Restores tilt and telescoping steering column function on Lexus 1999-94. 3.Power Seat Adjustment Gear – C82003, C82004, C82005 – Don’t replace the entire power seat rail when the OE gear fails. Restores power seat adjustment on Nissan/Infiniti vehicles 2010-00. See pages 20-21 for applications. COMPLETE KIT C82005 Gear Repair Kit - Power Seat Nissan/Infiniti 2004-00 VIO over 500,000 Replace just the damaged power seat track gears instead of the entire seat track assembly to restore power seat movement C82001 Gear Repair Kit - Speedometer Ford 1999-94 C82002 Gear Repair Kit Steering Column Lexus GS300 1996-93 Lexus LS400 1994-90 VIO over 100,000 6.6 MILLION VIO COMPLETE KIT Replace just the stripped steering column adjustment gear instead of the entire steering column Restores tilt and telescoping steering column function COMPLETE KIT C82003 Gear Repair Kit - Power Seat Replace just the damaged Infiniti G35 2007-03 power seat track gears instead of the entire seat track assembly to VIO over 360,000 T51001 Governor Pressure Sensor Dodge Trucks & Vans 2008-00 C82004 COMPLETE KIT Gear Repair Kit - Power Seat Replace just the damaged Nissan 350Z 2009-03 power seat track gears instead of Nissan 370Z 2010-09 the entire seat track assembly to VIO over 180,000 restore power seat movement B51002 Governor Pressure Sensor & Solenoid Kit Dodge 2008-00 VIO over 2.2 million 2.2MILLION VIO restore power seat movement 20 For complete product offering, visit TECHSMARTPARTS.com PROBLEM SOLVER Includes sensor & solenoid for a complete overhaul of RE series auto trans governors Smart Solutions for Today’s Technicians™ 21 Tech Session Video Scan to view our video on Park Assist Sensors or visit: YouTube.com/TechSmartParts TechSmart® Headlight Level Sensors High-quality direct replacement for damaged OE leveling sensor that restores proper headlight function NEW TECHNOLOGY 22 PROBLEM SOLVER EW N N EW F90006 Headlight Wiring Harness High-temp H11 Bulb Harness F90007 Headlight Wiring Harness High-temp H7 Bulb Harness EW S61008 100% NEW NOT REMAN Headlight Module Replaces high failure rate Ford Crown Victoria 2009-06 OE lighting control module Mercury Grand Marquis 2009-06 with a 100% new, complete VIO over 245,000 replacement assembly F90001 Headlight Wiring Harness High-temp H7 Bulb Harness F90004 Headlight Wiring Harness VW Passat 2005-01 VIO over 350,000 High-quality direct replacement for damaged OE leveling sensor that restores proper headlight function S61006 (replaces S41006) 100% NEW NOT REMAN Headlight Module Replaces high failure rate Ford Crown Victoria 2004-03 OE lighting control module Mercury Grand Marquis 2004-03 with a 100% new, complete VIO over 250,000 replacement assembly C01001 Headlight Switch Knob Ford 2009-97 VIO over 5 million See page 22 for product applications. N B71004 Headlight Level Sensor Mercedes-Benz 2011-98 VIO over 2.2 million NEW TECHNOLOGY F90008 Headlight Wiring Harness High-temp 9005 Bulb Harness Replace a cracked or worn OE knob instead of replacing the entire switch PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs For complete product offering, visit TECHSMARTPARTS.com EW B71002 Headlight Level Sensor BMW 2011-97 VIO over 1 million 2.4MILLION VIO N B71001 Headlight Level Sensor BMW Cars & SUVs 2010-97 TechSmart® now offers a line of premium Headlight Level Sensors for today’s most popular import applications. Headlight level sensors work with a vehicle’s self-leveling headlight system and adjust the headlight beam in relation to the vehicle height. If the vehicle’s trunk is loaded and the rear is sagging, this would typically cause the lights to shine high. With fully functioning headlight level sensors, the headlight level would be adjusted to compensate for the rear being low. When the OE sensor fails you’re left with a headlight that will shine either too high or too low, creating a dangerous driving situation for both your customer and other drivers on the road. When the original fails, trust TechSmart® to provide the highest quality replacement solution for this issue. F90009 Headlight Wiring Harness High-temp 9006 & 9006XS Bulb Harness PROVEN QUALITY Replaces damaged headlight wiring harnesses to restore proper headlight function PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs Smart Solutions for Today’s Technicians™ 23 Tech Session Video Scan to view our video on Power Distribution Centers or visit: YouTube.com/TechSmartParts N EW TechSmart® Power Distribution Centers N EW F90010 Headlight Wiring Harness High-temp 9004 & 9007 Bulb Harness N EW F90011 Headlight Wiring Harness High-temp H4 Bulb Harness F90012 Headlight Wiring Harness High-temp H1 & H3 Bulb Harness Z58001 Heated PCV Valve Ford Expedition 2004-03 Ford F-150 2003-02 Lincoln Navigator 2004-02 VIO over 490,000 F50001 HEI Harness Repair Kit GM 1995-75 VIO over 2.8 million 24 PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs PROBLEM SOLVER High-temp ceramic design prevents the connector from melting when using high intensity aftermarket light bulbs THINK TECHSMART FIRST Keeps PCV system operational especially in colder climates PROBLEM SOLVER Repairs worn tachometer & power leads for vehicles with HEI distributors R66003 HID Headlight Ballast BMW 2010-04 VIO over 360,000 THINK TECHSMART FIRST R66006 HID Headlight Ballast Mercedes-Benz 2009-03 VIO over 800,000 THINK TECHSMART FIRST High-quality, direct replacement for burned-out Xenon Ballasts High-quality, direct replacement for burned-out Xenon Ballasts For complete product offering, visit TECHSMARTPARTS.com Factory fuse boxes on many late model Volkswagens are prone to extreme heat failure. The fuses overheat, burn out and often melt the plastic housing around the terminal. The assembly is typically damaged and replacement parts from the OE are only available as separate components. TechSmart® ‘Complete Assembly’ Solution The TechSmart® Power Distribution Center is a ‘Complete Assembly’ solution – top cover, lower body, terminals and color-matched fuses. For product information, scan the code or visit TechSmartParts.com R66010 HID Headlight Ballast VW Touareg 2010-07 VW GTI 2012-10 VW Jetta 2012-09 VW Tiguan 2011-10 THINK TECHSMART FIRST High-quality, direct replacement for burned-out Xenon Ballasts R66012 HID Headlight Ballast Cadillac Escalade 2012-07 VIO over 200,000 THINK TECHSMART FIRST R66013 HID Ballast Nissan Maxima 2003-02 VIO over 130,000 THINK TECHSMART FIRST R66014 HID Ballast Toyota/Lexus 2013-09 VIO over 600,000 THINK TECHSMART FIRST R66015 HID Ballast Nissan/Infiniti 2013-04 2.4 MILLION VIO High-quality, direct replacement for burned-out Xenon Ballasts High-quality, direct replacement for burned-out Xenon Ballasts High-quality, direct replacement for burned-out Xenon Ballasts Smart Solutions for Today’s Technicians™ 25 Follow TechSmart ® Scan and follow TechSmart on Twitter: twitter.com/TechSmartParts TechSmart® HVAC Blend Door Motors R66016 HID Ballast GM Trucks 2006-03 J04025 HVAC Defrost & Floor Mode Door Motor Ford/Lincoln/Mercury Trucks 2012-07 F04027 HVAC Defrost Mode Door Motor Cadillac DeVille 2005-00 VIO over 425,000 J04010 HVAC Defrost Mode Door Motor Ford 2010-04 F04012 HVAC Floor Mode Door Motor GM Trucks 2010-03 J04003 HVAC Floor Mode Door Motor Ford/Lincoln/Mercury 2010-01 F04007 HVAC Recirculation Mode Door Motor GM 2011-03 26 A vehicle’s HVAC system is a key component to driving comfort and proper vehicle operation. TechSmart® has developed blend door, mode door, recirculation door, and defrost door actuators for many of today’s most popular vehicle applications. 3.0 MILLION VIO 2.8 MILLION VIO THINK TECHSMART FIRST TechSmart® HVAC Blend Door Motors / Air Door Actuators are engineered with chamfered pins for a better connector fit. TechSmart® Chamfered Pin Competitor Flat Pin For product information, scan the QR code or visit TechSmartParts.com. See pages 26-35 for product applications. Chamfered pins ensure OE-quality connector fit and ease of installation F04015 HVAC Recirculation Mode Door Motor GM 2009-00 7.5MILLION VIO 2.5MILLION VIO F04016 HVAC Recirculation Mode Door Motor GM 2009-02 2.1MILLION VIO 7.2 MILLION VIO G04014 HVAC Recirculation Mode Door Motor Hyundai Accent 2009-07 Hyundai Elantra 2010-07 VIO over 545,000 MILLION VIO J04029 HVAC Recirculation Mode Door Motor Ford Fusion 2012-10 Lincoln MKZ 2012-10 Mercury Milan 2011-10 VIO over 900,000 3.1 4.0MILLION VIO For complete product offering, visit TECHSMARTPARTS.com J04042 HVAC Recirculation Mode Door Motor Ford/Lincoln/Mercury 2013-08 THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation 1.5MILLION VIO Smart Solutions for Today’s Technicians™ 27 Tech Session Video Scan to view our video on TPMS Clone-able Sensors and Tools or visit: YouTube.com/TechSmartParts TechSmart® Thermostat Housing Assemblies J04043 HVAC Recirculation Mode Door Motor Ford Mustang 2009-05 VIO over 550,000 J04050 HVAC Recirculation Mode Door Motor Ford F250/350/450/550 2010-08 VIO over 350,000 J04065 HVAC Recirculation Mode Door Motor Ford Freestyle 2007-05 Ford Five Hundred 2007-05 Mercury Montego 2007-05 VIO over 440,000 28 J04002 HVAC Temp. Blend & Recirculation Mode Door Motor Jeep Grand Cherokee 2004-99 F04008 HVAC Temp. Blend, Recirculation, & Floor Mode Door Motor GM 2010-04 THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation All TechSmart® units include a coolant temperature sensor, thermostat, and seal engineered for a direct fit replacement for your customer’s cracked or leaking OE housing assembly. A TechSmart® Thermostat Housing Assembly restores proper cooling performance and ensures that your customer’s vehicle is fixed right, the first time! For product information, scan the QR code or visit TechSmartParts.com See pages 50-51 for product applications J04052 HVAC Temperature Blend & Floor Mode Motor Ford Expedition 2008-07 Ford Focus 2007-02 Lincoln Navigator 2008-07 1.2 MILLION VIO 1.2 MILLION VIO J04056 HVAC Temperature Blend & Floor Mode Motor Ford Trucks 2012-10 THINK TECHSMART FIRST 6.5 MILLION VIO F04029 HVAC Temperature Blend & Recirculation Door Motor GM 2011-05 2.0 MILLION VIO F04013 HVAC Temperature Blend & Recirculation Mode Door Motor GM Cars & Trucks 2008-95 5.5MILLION VIO F04002 HVAC Temperature Blend Door Motor Ford Light Trucks 2010-09 1.5 MILLION VIO F04026 HVAC Temperature Blend & Floor Mode Door Motor GM Trucks 2008-03 1.3 F04004 HVAC Temperature Blend Door Motor GM Light Trucks 2002-99 7.1 MILLION VIO MILLION VIO For complete product offering, visit TECHSMARTPARTS.com Chamfered pins ensure OE-quality connector fit and ease of installation Smart Solutions for Today’s Technicians™ 29 “TechSmart® takes OE replacement to the next level.” 9.6 MILLION VIO F04035 HVAC Temperature Blend Door Motor GM Trucks 2013-07 MILLION VIO F04038 HVAC Temperature Blend Door Motor Chevrolet Equinox 2005 Saturn Vue 2007-02 VIO over 585,000 MILLION VIO F04039 HVAC Temperature Blend Door Motor GM 2005-01 VIO over 780,000 MILLION VIO G04001 HVAC Temperature Blend Door Motor Lincoln 2002-98 VIO over 300,000 THINK TECHSMART FIRST G04002 HVAC Temperature Blend Door Motor Lincoln Town Car 2010-03 VIO over 300,000 THINK TECHSMART FIRST F04009 HVAC Temperature Blend Door Motor GM 2005-95 F04010 HVAC Temperature Blend Door Motor Ford Expedition 2002-97 Ford Explorer 2001-95 Lincoln Navigator 2002-98 Mercury Mountaineer 2001-97 4.2 3.0 F04023 HVAC Temperature Blend Door Motor GM Cars & Trucks 2005-95 17.2 F04028 HVAC Temperature Blend Door Motor GM 2005-01 VIO over 780,000 THINK TECHSMART FIRST F04030 HVAC Temperature Blend Door Motor GM 2005-00 F04031 HVAC Temperature Blend Door Motor Buick LeSabre 2005-00 Pontiac Bonneville 2005-00 VIO over 925,000 30 N EW F04005 HVAC Temperature Blend Door Motor GM 2006-91 N EW – Lou Murante, Owner, Murante Auto Repair Direct replacement for damaged OE HVAC Temperature Blend Door Motor 1.0 MILLION VIO THINK TECHSMART FIRST Direct replacement for damaged OE HVAC Temperature Blend Door Motor For complete product offering, visit TECHSMARTPARTS.com 4.3 MILLION VIO THINK TECHSMART FIRST Direct replacement for damaged OE HVAC Temperature Blend Door Motor THINK TECHSMART FIRST Direct replacement for damaged OE HVAC Temperature Blend Door Motor Chamfered pins ensure OE-quality connector fit and ease of installation Direct replacement for damaged OE HVAC Temperature Blend Door Motor G04003 HVAC Temperature Blend Door Motor Ford/Lincoln/Mercury 2008-04 2.4 MILLION VIO G04005 HVAC Temperature Blend Door Motor Ford/Mercury 2010-07 2.2 MILLION VIO Smart Solutions for Today’s Technicians™ 31 Think TechSmart First ® G17003 HVAC Temperature Blend Door Motor Hyundai Azera 2010-06 Hyundai Santa Fe 2010-06 Hyundai Sonata 2010-08 VIO over 720,000 J04001 HVAC Temperature Blend Door Motor Ford Trucks 2010-02 VIO over 2.3 million TechSmart® VVT Timing Components THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation J04006 HVAC Temperature Blend Door Motor Ford 2010-96 J04007 HVAC Temperature Blend Door Motor Ford Taurus 2007-96 J04008 HVAC Temperature Blend Door Motor Ford/Lincoln/Mercury 2010-90 VIO over 1.7 million J04011 HVAC Temperature Blend Door Motor Ford/Lincoln/Mercury 2005-96 32 For additional product information, scan the QR code or visit TechSmartParts.com. See pages 17 & 55 for product applications. 5.5MILLION VIO J04012 HVAC Temperature Blend Door Motor Ford Trucks 2007-99 VIO over 2 million THINK TECHSMART FIRST 3.4MILLION VIO J04013 HVAC Temperature Blend Door Motor Ford Trucks 2004-97 5.2MILLION VIO THINK TECHSMART FIRST J04009 HVAC Temperature Blend Door Motor Ford Crown Victoria 2010-93 Mercury Grand Marquis 2010-93 Variable Valve Timing (VVT) uses advanced electronics or hydraulics to adjust the camshaft to control the lift, duration or timing of the intake and/or exhaust valves to allow the engine to operate at peak efficiency. VVT works to maximize horsepower and torque curves while helping to reduce emissions and improve vehicle efficiency. TechSmart® offers proven quality VVT technology for failed OE VVT components. Chamfered pins ensure OE-quality connector fit and ease of installation Chamfered pins ensure OE-quality connector fit and ease of installation J04014 THINK TECHSMART FIRST HVAC Temperature Blend Chamfered pins ensure Door Motor OE-quality connector fit Ford/Lincoln/Mercury 1997-93 and ease of installation VIO over 650,000 1.7MILLION VIO J04015 HVAC Temperature Blend Door Motor Ford/Lincoln Trucks 2004-98 VIO over 1.7 million THINK TECHSMART FIRST 4.3MILLION VIO J04016 HVAC Temperature Blend Door Motor Ford/Lincoln 2006-04 VIO over 400,000 THINK TECHSMART FIRST For complete product offering, visit TECHSMARTPARTS.com Chamfered pins ensure OE-quality connector fit and ease of installation Chamfered pins ensure OE-quality connector fit and ease of installation Smart Solutions for Today’s Technicians™ 33 Tech Session Video Scan to view our video on Expansion Tank Service Kits or visit: YouTube.com/TechSmartParts TechSmart® Import Solutions J04022 HVAC Temperature Blend Door Motor Ford Edge 2013-07 Lincoln MKX 2013-07 VIO over 500,000 J04023 HVAC Temperature Blend Door Motor Ford Edge 2013-07 Lincoln MKX 2013-07 VIO over 500,000 J04028 HVAC Temperature Blend Door Motor Ford Fusion 2012-10 Lincoln MKX 2012-10 Mercury Milan 2012-10 VIO over 900,000 Chamfered pins ensure OE-quality connector fit and ease of installation TechSmart® offers a wide variety of high-quality European parts typically bought at the dealer. Scan the QR codes below to view the Tech Session videos featuring TechSmart’s import solutions. THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation J04047 HVAC Temperature Blend Door Motor Ford Trucks 2007-03 VIO over 500,000 THINK TECHSMART FIRST J04058 HVAC Temperature Blend Door Motor Ford Mustang 2012-10 VIO over 200,000 THINK TECHSMART FIRST J04059 HVAC Temperature Blend Door Motor Ford Mustang 2012-11 VIO over 100,000 THINK TECHSMART FIRST J04079 HVAC Temperature Blend Door Motor Ford Freestar 2007-04 Mercury Monterey 2007-04 VIO over 250,000 34 THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation Chamfered pins ensure OE-quality connector fit and ease of installation Chamfered pins ensure OE-quality connector fit and ease of installation THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation For complete product offering, visit TECHSMARTPARTS.com Tech Sessions: Import Solutions (Part 1) G04008 HVAC Temperature Defrost & Floor Mode Door Motor Ford Mustang 2009-05 VIO over 500,000 R19001 Hybrid Drive Coolant Pump Ford Trucks 2008-05 H11001 Ignition Coil Harness Repair Kit Audi/VW 2006-00 VIO over 280,000 F10001 Ignition Coil Maintenance Kit GM Trucks 2006-02 VIO over 1.5 million C02001 Keyless Entry Transmitter Ford 2011-98 Tech Sessions: Import Solutions (Part 2) THINK TECHSMART FIRST Chamfered pins ensure OE-quality connector fit and ease of installation PROVEN QUALITY Restores proper coolant flow to reduce operating temperatures of hybrid drive transaxle PROBLEM SOLVER Repair only the damaged portion instead of replacing the entire harness PROBLEM SOLVER Helps reduce water intrusion in the boot, increasing coil life 13.4 MILLION VIO Smart Solutions for Today’s Technicians™ 35 “I want my customers to drive away knowing their new parts will last. That’s why they drive away with TechSmart®.” – John Filippone, Owner, Piedmont Tire and Auto TechSmart® Keyless Entry Transmitters (Key Fobs) C02003 Keyless Entry Transmitter Ford 2013-98 C02004 Keyless Entry Transmitter GM 2012-04 C02005 Keyless Entry Transmitter GM 2012-06 VIO 1.7 million C02006 Keyless Entry Transmitter GM Trucks 2007-02 C02007 Keyless Entry Transmitter GM 2009-05 VIO over 720,000 C02008 Keyless Entry Transmitter GM 2013-06 VIO 1.3 million C02009 Keyless Entry Transmitter GM Trucks 2009-02 36 12.9 MILLION VIO 2.0 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit 2.1 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit 2.3 MILLION VIO For complete product offering, visit TECHSMARTPARTS.com Most modern vehicles come with the option for keyless entry. These key fobs drop, break, get lost, rubber buttons wear, contacts inside become corroded and the plastic case can crack. TechSmart® now offers the aftermarket’s highest quality direct replacement key fobs for over 73 million GM, Ford, Lincoln, and Mercury applications. Each TechSmart® key fob is a complete unit including premium quality electronics that can be programmed just like the OE remote; providing a true direct OE replacement. See pages 35-42 for product applications. C02010 Keyless Entry Transmitter GM 2009-05 VIO over 720,000 C02011 Keyless Entry Transmitter GM 2006-05 C02012 Keyless Entry Transmitter GM Trucks 2009-07 VIO over 545,000 THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit 1.1 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit C02013 Keyless Entry Transmitter GM 2013-06 1.0 MILLION VIO C02014 Keyless Entry Transmitter GM 2013-07 2.3 MILLION VIO Smart Solutions for Today’s Technicians™ 37 Sign up to receive E-mail updates Scan and sign up for the latest product and technology news from TechSmart®: TechSmartParts.com TechSmart® Variable Intake Manifold Actuator Repair Kit C02015 Keyless Entry Transmitter GM Trucks 2013-07 C02016 Keyless Entry Transmitter GM 2011-09 VIO over 500,000 C02017 Keyless Entry Transmitter Chevrolet Trucks 2013-07 C02018 Keyless Entry Transmitter GM Trucks 2010-07 VIO 1.0 million C02019 Keyless Entry Transmitter GM Trucks 2013-07 C02020 Keyless Entry Transmitter GM Trucks 2004-01 C02021 Keyless Entry Transmitter GM Trucks 2013-07 VIO 1.3 million 38 1.3 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit 1.3 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit 3.3 MILLION VIO 2.0 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit For complete product offering, visit TECHSMARTPARTS.com The variable intake manifold on 2011-2005 V6 Mercedes Benz has a plastic hinge that can easily break, resulting in a stuck intake manifold flap, a P2006 trouble code, and a costly repair bill. TechSmart® has designed a new Smart Solution that replaces just the failed plastic intake hinge with a newly designed metal one to ensure that there won’t be any intake linkage failures due to a broken hinge. The TechSmart® Z56003 kit includes a new metal hinge, spacer, and intake manifold gaskets for a highly-effective but significantly less expensive repair. See pages 55 for product applications. C02022 Keyless Entry Transmitter GM 2011-05 VIO over 870,000 THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit C02024 Keyless Entry Transmitter GM 2011-01 1.7 MILLION VIO C02025 Keyless Entry Transmitter GM Trucks 2001-98 3.0 MILLION VIO C02027 Keyless Entry Transmitter GM 2007-01 VIO over 530,000 C02028 Keyless Entry Transmitter GM 2005-01 VIO over 1 million THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit Smart Solutions for Today’s Technicians™ 39 Tech Session Video Scan to view our video on Steering Column Shift Tubes or visit: YouTube.com/TechSmartParts TechSmart® Leak Detection Pump THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST See page 43 for application information. C02038 Keyless Entry Transmitter Cadillac CTS 2013-12 High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit N EW C02032 Keyless Entry Transmitter GM 2009-06 VIO over 315,000 High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit EW C02031 Keyless Entry Transmitter GM 2009-05 VIO over 850,000 TechSmart® now offers our Z88001 Leak Detection Pump to replace failed units for BMW vehicles from 2013-98. A leak detection pump regularly checks the vehicle’s fuel system for possible vacuum leaks. Even small leaks can allow fuel vapors to escape into the atmosphere. Government regulations require on-board testing to confirm the evaporative system is functioning properly. A defective Leak Detection Pump will trigger a P1447 DTC and can cause emissions inspection failure. Replace faulty Leak Detection Pumps with a new TechSmart® unit to ensure this important emissions system is functioning properly. THINK TECHSMART FIRST N C02030 Keyless Entry Transmitter GM 2009-05 VIO over 400,000 N EW C02036 Keyless Entry Transmitter Cadillac CTS 2013-12 Cadillac DTS 2011-10 40 C02037 Keyless Entry Transmitter Cadillac CTS 2013-12 Cadillac DTS 2011-10 N PROVEN QUALITY EW MILLION VIO N THINK TECHSMART FIRST EW High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit For complete product offering, visit TECHSMARTPARTS.com C02040 Keyless Entry Transmitter Cadillac Escalade 2013-08 VIO over 145,000 C02041 Keyless Entry Transmitter Cadillac Escalade 2013-10 VIO over 145,000 EW N EW C02035 Keyless Entry Transmitter GM 2005-01 VIO over 3.1 million 3.0 C02039 Keyless Entry Transmitter Cadillac CTS 2013-12 N C02034 Keyless Entry Transmitter GM 2005-01 C02042 Keyless Entry Transmitter Cadillac Escalade 2013-10 VIO over 145,000 THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit Smart Solutions for Today’s Technicians™ 41 “Hard to find parts aren’t so hard to find anymore with TechSmart®.” – Oswaldo Lorenzana, Owner, Tolima’s Auto Center N EW TechSmart® Shift Interlock Lever C02044 Keyless Entry Transmitter Cadillac CTS 2013-12 Cadillac DTS 2011-10 C02045 Keyless Entry Transmitter Cadillac CTS 2013-12 Cadillac DTS 2011-10 N EW N EW N EW C02043 Keyless Entry Transmitter Cadillac Escalade 2013-11 VIO over 145,000 N EW C02046 Keyless Entry Transmitter Cadillac CTS 2013 N EW C02048 Keyless Entry Transmitter Chevrolet/GMC Vans 2010 C02049 Keyless Entry Transmitter Chevrolet/GM Vans 2011 VIO over 325,000 J72001 Knock Sensor Wiring Harness GM V8 Engines 2007-99 VIO over 9.1 million 42 THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST High-quality direct replacement for failed OE key fobs Complete unit matches fit, form, and function of the original unit THINK TECHSMART FIRST Replace a cracked, frayed, or damaged knock sensor harness on GM 8-cylinder engines For complete product offering, visit TECHSMARTPARTS.com The shift interlock lever found in 2011-00 Mercedes shifter assemblies is known to fail due to the OE plastic construction. When the OE plastic lever fails, the car will not shift out of park. TechSmart® has constructed a replacement shift interlock lever assembly out of anodized billet aluminum for long-lasting strength, durability and smooth shifting operation. With TechSmart® you don’t need to replace the entire shifter assembly when just the lever fails. See page 47 for application information. Z88001 Leak Detection Pump BMW 2013-98 VIO over 1.4 million V38001 MAF Sensor Repair Kit Dodge & Freightliner Sprinter Vans 2004-02 V38002 MAF Sensor Repair Kit Volkswagen 2006-00 VIO over 300,000 V38003 MAF Sensor Repair Kit Volkswagen 2008-01 VIO over 460,000 L26001 Oil Level Sensor BMW 2010-95 PROVEN QUALITY Replaces damaged OE fuel vapor leak detection pump restoring proper leak test functions COMPLETE KIT Includes sensor and Torx bit to replace just the failed sensor instead of the entire assembly COMPLETE KIT Includes sensor and Torx bit to replace just the failed sensor instead of the entire assembly COMPLETE KIT Includes sensor and Torx bit to replace just the failed sensor on 2.0L & 4.2L 1.3 MILLION VIO Smart Solutions for Today’s Technicians™ 43 Tech Session Video Scan to view our video on Import Solutions or visit: YouTube.com/TechSmartParts PROVEN QUALITY O27001 Oil Separator BMW 2006-97 VIO over 340,000 High-failure OE part OE valves freeze, crack, and fail especially in colder weather PROVEN QUALITY O27002 Oil Separator BMW 2006-97 VIO over 340,000 High-failure OE part OE valves freeze, crack, and fail especially in colder weather Z16005 Oil Separator Kit BMW 2006-99 VIO over 725,000 High-failure OE part OE valves freeze, crack, and fail especially in colder weather COMPLETE KIT Insulated to help prevent oil separator and hoses from cracking in cold weather climates COMPLETE KIT Insulated to help prevent oil separator and hoses from cracking in warm weather climates T36001 Park Assist Sensor Ford/Lincoln/Mercury 2011-05 T36004 Park Assist Sensor Ford/Lincoln/Mercury 2011-05 VIO over 590,000 44 TechSmart® parking sensors are matched 100% to the OE body style. Each parking sensor is guaranteed to fit and perform just like the original. Each TechSmart® parking sensor connector is molded into the body just like the OE. For additional product information, scan the QR code or visit TechSmartParts.com See page 44-46 for product applications. PROVEN QUALITY Z27003 Oil Separator Audi/VW 2010-08 VIO over 650,000 Z16006 Oil Separator Kit BMW 2006-98 VIO over 780,000 TechSmart® Park Assist Sensors 1.7 MILLION VIO PROVEN QUALITY High-quality, direct replacement for damaged sensors For complete product offering, visit TECHSMARTPARTS.com T36006 Park Assist Sensor Ford/Lincoln/Mercury 2011-01 T36009 Park Assist Sensor BMW 2010-06 T36010 Park Assist Sensor BMW 2008-02 VIO over 660,000 T36019 Park Assist Sensor Mercedes-Benz 2012-98 T36026 Park Assist Sensor Ford Excursion 2005-01 Ford Expedition 2002 VIO over 200,000 8.9 MILLION VIO 1.4 MILLION VIO PROVEN QUALITY High-quality, direct replacement for damaged sensors 1.6 MILLION VIO PROVEN QUALITY High-quality, direct replacement for damaged sensors Smart Solutions for Today’s Technicians™ 45 Think TechSmart First ® TechSmart® PMD Relocation Kit 2.5 MILLION VIO N EW T36027 Park Assist Sensor Ford/Lincoln/Mercury 2013-09 T36028 Park Assist Sensor Ford F-150 2013-09 T36030 Park Assist Sensor Ford/Lincoln 2013-10 VIO over 1.3 million T36031 Park Assist Sensor Ford Explorer 2013-11 Ford Flex 2012-10 VIO over 400,000 S39001 PMD Relocation Kit GM Diesel Trucks 2004-94 VIO over 280,000 46 1.4 MILLION VIO PROVEN QUALITY High-quality, direct replacement for damaged sensors PROVEN QUALITY High-quality, direct replacement for damaged sensors COMPLETE KIT Includes new PMD, heat sink, relocation harness, #9 resistor, and installation hardware to relocate the PMD away from heat exposure The TechSmart® PMD (Pump Mounted Driver) Relocation Kit allows the installer to move the PMD module to an optimum location in the engine bay, reducing exposure to harsh engine operating temperatures and enhancing the PMD performance while extending its service life. For product information, scan the QR code or visit TechSmartParts.com. See page 46 for product applications. C24002 PMD Resistor #9 GM Diesel Trucks 2004-94 VIO over 280,000 R45001 Power Distribution Center Volkswagen 2010-99 VIO over 1.4 million R45002 Power Distribution Center Volkswagen Beetle 2003-98 Volkswagen Jetta 2000-99 VIO over 520,000 S39002 PROBLEM SOLVER PMD Relocation Kit Relocate a functioning PMD GM 6.5L Diesel Trucks 2004-94 to prevent failure due to VIO over 280,000 excessive heat exposure B05001 Shift Interlock Actuator Ford 2009-92 C24001 PMD Resistor #5 GM Diesel Trucks 2004-94 VIO over 280,000 B05002 Shift Interlock Lever Mercedes-Benz 2011-00 VIO over 190,000 PROBLEM SOLVER #5 resistor offers enhanced drivability over OE For complete product offering, visit TECHSMARTPARTS.com PROBLEM SOLVER #9 resistor offers enhanced drivability over OE PROBLEM SOLVER OE is prone to melting and heat failure Complete assembly includes body, terminals, fuses, and cover PROBLEM SOLVER OE is prone to melting and heat failure Complete assembly includes body, terminals, fuses, and cover 21.5 MILLION VIO PROVEN QUALITY Replace just the broken shift lever instead of the entire shift assembly Billet aluminum design replaces weak OE plastic Smart Solutions for Today’s Technicians™ 47 “Some jobs are tough. TechSmart® parts are tougher.” – Steven Baker, Owner, Lee’s Crossing Tire and Auto TechSmart® Tail Light Circuit Board F65001 Speed Sensor Harness Repair Kit Dodge/Plymouth 1997-91 VIO over 3.1 million Repair damaged speed sensor harnesses without replacing the entire harness Q18001 Steering Column Shift Tube Ford/Lincoln/Mercury 2011-90 11.6 MILLION VIO Q18003 Steering Column Shift Tube Ford/Lincoln/Mercury 2007-90 11.3 Molded one-piece unit, TechSmart® offers Tail Light Circuit Boards with sockets molded directly into the housing to prevent water intrusion into the circuit board. TechSmart® offers OE-matching units for the most popular applications. For product information, scan the QR code or visit TechSmartParts.com See pages 48-50 for product applications MILLION VIO Q46003 Tail Light Circuit Board Dodge Trucks 2006-03 VIO over 1.5 million High-quality replacement Q18002 for worn OE bushing Steering Column Shift Tube Bushing Ford/Lincoln/Mercury 2011-90 For use with VIO over 23.5 million Q18001 and Q18003 Q46004 Tail Light Circuit Board GM Minivans 2005-97 VIO over 1.8 million U44001 Supercharger Bypass Valve GM 2007-96 VIO over 1.9 million Q46001 Tail Light Circuit Board GM Trucks 2009-02 VIO over 540,000 Q46002 Tail Light Circuit Board Chevy TrailBlazer 2009-04 VIO over 900,000 48 COMPLETE KIT PROBLEM SOLVER Direct replacement bypass valve restores proper supercharger boost pressures PROBLEM SOLVER Sockets molded into the housing to protect circuit board from water intrusion PROBLEM SOLVER Sockets molded into the housing to protect circuit board from water intrusion For complete product offering, visit TECHSMARTPARTS.com Q46005 Tail Light Circuit Board GM Trucks 2000-92 VIO over 5.1 million Q46006 Tail Light Circuit Board GM Trucks 2000-92 VIO over 5.1 million Q46007 Tail Light Circuit Board Jeep Liberty 2011-08 VIO over 200,000 PROBLEM SOLVER High-quality direct replacement for failed OE circuit boards PROBLEM SOLVER Replaces both the LH and RH failed OE units PROBLEM SOLVER Includes gasket to protect circuit board from water intrusion PROBLEM SOLVER Includes gasket to protect circuit board from water intrusion PROBLEM SOLVER High-quality direct replacement restores proper tail light function Smart Solutions for Today’s Technicians™ 49 TechSmart® ‘New Smart Idea’ We want to hear from you! Scan to send us your best idea. Submit your own idea for a problem-solving part: TechSmartParts.com/NewSmartIdea TechSmart® Battery Current Sensor S46001 Tail Light Circuit Board Chevrolet 2005-97 VIO over 1 million THINK TECHSMART FIRST S46002 Tail Light Circuit Board GM 2005-97 VIO over 1.1 million THINK TECHSMART FIRST Z46008 Tail Light Circuit Board Pontiac Grand Am 2005-99 VIO over 960,000 THINK TECHSMART FIRST Z46009 Tail Light Circuit Board Pontiac Grand Am 2005-99 VIO over 1 million THINK TECHSMART FIRST Z46010 Tail Light Circuit Board Nissan 2013-12 VIO over 145,000 Z46011 Tail Light Circuit Board Nissan 2013-12 VIO over 145,000 High-quality direct replacement restores proper tail light function High-quality direct replacement restores proper tail light function High-quality direct replacement restores proper tail light function High-quality direct replacement restores proper tail light function THINK TECHSMART FIRST High-quality direct replacement for failed OE tail light circuit boards. THINK TECHSMART FIRST High-quality direct replacement for failed OE tail light circuit boards. PROBLEM SOLVER Z63001 TechSmart aluminum Thermostat Housing Assembly construction replaces BMW 2006-97 weak OE plastic design VIO over 1 million Includes temperature sensor, thermostat, and seal 50 For complete product offering, visit TECHSMARTPARTS.com The battery current sensor is part of GM’s Smart Charging System, introduced in 2004 as increased fuel economy standards forced the OE vehicle manufacturers to squeeze as much MPG out of a vehicle as possible. The sensors measure current through the negative battery cable and feed a signal back to the BCM or PCM, which regulates the alternator’s charging output according to different conditions. When the sensor fails the vehicle will not charge correctly, resulting in a DTC and potentially a dead battery. Replacing the battery current sensor with a brand new direct-replacement TechSmart® unit ensures the vehicle’s Smart Charging System can function properly. See page 5 for product applications. Z63003 Thermostat Housing Assembly BMW Cars & SUVs 2011-06 VIO over 870,000 Z63008 Thermostat Housing Assembly Ford Focus 2.0L 2011-05 Ford Ranger 2.3L 2003-01 PROVEN QUALITY High-quality direct replacement includes temperature sensor and thermostat 1.2 MILLION VIO Z63013 COMPLETE KIT Thermostat Housing Assembly High-quality direct Mini Cooper 2008-02 replacement housing includes VIO over 100,000 gasket and thermostat S67001 (replaces S47001) Third Brake Light Chevy Tahoe/Suburban 2006-03 GMC Yukon/Yukon XL 2006-03 VIO over 1.4 million S47002 Third Brake Light Gasket Chevy Tahoe/Suburban 2006-03 GMC Yukon/Yukon XL 2006-03 VIO over 1.4 million Brighter than OE LED 3rd brake light Includes a new rubber gasket to prevent water intrusion PROBLEM SOLVER Replace just the dry-rotted gasket to prevent water intrusion Smart Solutions for Today’s Technicians™ 51 Tech Session Video Scan to view our video on V V T Chain Tensioners or visit: YouTube.com/TechSmartParts TechSmart® Turbocharger Oil Drain Tube T42001 Throttle Position Sensor Repair Kit Honda 2001-88 VIO over 4.5 million T42002 Throttle Position Sensor Repair Kit Acura 2006-02 Honda 2001-97 VIO over 630,000 T42003 Throttle Position Sensor Repair Kit Acura 2005-02 Honda 2005-02 COMPLETE KIT Replace just the failed sensor Includes gasket and mounting hardware Salt Fogging Test: Our engineers subjected OE and TechSmart® samples to a salt fogging test to accelerate corrosion and see how our improved TechSmart® design would compare to the original. To view the salt fogging test results, visit TechSmartParts.com or scan the QR code below. For product information, scan the QR code or visit TechSmartParts.com. See page 54 for product applications. THINK TECHSMART FIRST COMPLETE KIT Replace just the failed sensor Includes gasket and mounting hardware COMPLETE KIT Replace just the failed sensor Includes gasket and mounting hardware T55001 TPMS Relearn and Scan Tool Kit C32001 Transmission Oil Temp Sensor Ford 2010-95 VIO over 3 million Full function TPMS activation and programming tool with cloning capability THINK TECHSMART FIRST High-quality direct replacement for failed OE part N EW T42004 Throttle Position Sensor Repair Kit Honda 2005-03 VIO over 1.1 million 4.5 MILLION VIO TechSmart® improved the Turbocharger Oil Drain Tube for Ford 6.0L diesel applications by developing a rust-resistant design that uses Zinc plated cold-rolled steel. T42005 Throttle Position Sensor Repair Kit Honda Civic 1.7L 2005-01 1.4 MILLION VIO THINK TECHSMART FIRST T55000 TPMS Clone Tool N EW PROVEN QUALITY T55003 TPMS Programming Tool 52 Clone the ID of the existing TPMS sensors to the new SMP® clone-able sensors without factory-relearn Full-function TPMS activation and programming tool with cloning capability Can program our new QWIK-SENSOR Multi-Coverage TPMS Sensors For complete product offering, visit TECHSMARTPARTS.com C32002 Transmission Oil Temp Sensor Ford 2010-91 14.7 M14001 Transmission Pressure Switch Assembly GM 2008-93 23.6 MILLION VIO M14003 Transmission Pressure Switch Assembly GM Trucks 2009-91 17.1 MILLION VIO MILLION VIO Smart Solutions for Today’s Technicians™ 53 “My degree in electrical engineering helped me determine that TechSmart® is the smart choice.” – Tom Farrell, Owner, Electro-Tech Auto Repair TechSmart® Turbocharger Actuator N14002 Transmission Pressure Switch Assembly GM 2002-97 4.0 MILLION VIO L17001 Turbocharger Oil Drain Tube Ford E-Vans 2010-05 Ford F-Series Pickup 2007-05 VIO over 470,000 PROVEN QUALITY Zinc coated tube offers greater corrosion resistance than the OE Replaces damaged or clogged turbocharger actuators on Ford’s Variable Geometry Turbocharger (VGT) equipped 6.0L Engines G12001 Turbocharger Bypass Valve Audi/VW 2005-98 VIO over 470,000 U43001 Turbocharger Solenoid GM 1997-95 VIO over 163,000 PROVEN QUALITY Stronger “710P” valve with 14.4 lb spring for better-than-OE performance PROVEN QUALITY High-quality direct replacement for failed OE part PROBLEM SOLVER L86001 High-quality direct replacement Turbocharger Speed Sensor Dodge Ram 5.9L & 6.7L 2010-07 for failed Turbocharger Speed Sensors on Dodge Ram 5.9L VIO over 300,000 and 6.7L Diesel Engines R56001 Variable Intake Manifold Actuator Audi/VW w/2.0T 2010-05 VIO over 675,000 54 PROBLEM SOLVER Restores drivability and clears P2004 or P2015 “Flapper Sensor Failure” DTCs on 2.0T engines For complete product offering, visit TECHSMARTPARTS.com EW PROVEN QUALITY See page 54 for product applications. N R75002 Turbocharger Actuator Ford Trucks 6.0L 2010-04 VIO over 800,000 TechSmart® now offers our R75002 Turbocharger Actuator, or Variable Geometry Turbocharger (VGT) Control Valve for Ford 6.0L diesel engines. The 6.0L VGT actuator controls the flow of the exhaust gases through the turbocharger and when they fail, the vanes can stick, the vehicle can lose power and/or generate too much or too little boost pressure, causing damage to the turbocharger. TechSmart® now offers a high-quality, direct replacement for failed VGT actuators to help restore proper turbocharger function. R56002 Variable Intake Manifold Actuator Mazda 3 2009-04 VIO over 235,000 Z56003 Variable Intake Manifold Actuator Repair Kit Mercedes Benz 2011-05 VIO over 1 million S29001 Variable Valve Timing (VVT) Chain Tensioner Kit Audi/VW 2006-01 VIO over 420,000 B72001 Variable Valve Timing (VVT) Solenoid Audi Cars & SUVs 2012-08 VIO over 240,000 L53001 Variable Valve Timing (VVT) Solenoid Ford Trucks 2010-05 VIO over 3.1 million PROBLEM SOLVER Replace just the failed unit instead of the entire expensive intake manifold assembly on Mazda 3 2.0L engines COMPLETE KIT Replaces the damaged OE plastic intake manifold hinge with a metal unit Includes everything necessary for a complete repair COMPLETE KIT Includes both the chain tensioner assembly and gasket set that is typically sold separately by the dealer NEW TECHNOLOGY High-quality replacement for clogged solenoids THINK TECHSMART FIRST Corrects rough idle, poor drivability and misfire in 4.6L and 5.4L V8 engines Smart Solutions for Today’s Technicians™ 55 Tech Session Video Scan to view our video on V V T Solenoids and Cam Phaser or visit: YouTube.com/TechSmartParts TechSmart® Honda Throttle Position Repair Kits L53004 Variable Valve Timing (VVT) Solenoid Ford/Lincoln/Mercury 2013-06 L53005 Variable Valve Timing (VVT) Solenoid Ford/Lincoln 2013-12 VIO over 200,000 L53006 Variable Valve Timing (VVT) Solenoid Ford Fusion 2009-07 Mercury Milan 2009-07 VIO over 190,000 L53007 Variable Valve Timing (VVT) Solenoid Ford Escape 2012-09 Ford Fusion 2012-10 Mercury Mariner 2011-09 Mercury Milan 2011-10 VIO over 575,000 L53008 Variable Valve Timing (VVT) Solenoid Ford 2013-11 Lincoln 2013-11 L53009 Variable Valve Timing (VVT) Solenoid Ford 2013-11 Lincoln 2013-11 VIO 1.1 million L53010 Variable Valve Timing (VVT) Solenoid Ford 2013-11 VIO over 240,000 56 1.4 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE solenoids THINK TECHSMART FIRST High-quality direct replacement for failed OE solenoids THINK TECHSMART FIRST High-quality direct replacement for failed OE solenoids 1.1 MILLION VIO THINK TECHSMART FIRST High-quality direct replacement for failed OE solenoids THINK TECHSMART FIRST High-quality direct replacement for failed variable valve timing solenoids on Ford 1.6L engines For complete product offering, visit TECHSMARTPARTS.com TechSmart® is proud to introduce our new Throttle Position Sensor Repair Kits for Honda and Acura models. In the past, your only option when the throttle position sensor failed on your Honda/Acura was to replace the entire throttle body. With the TechSmart Throttle Position Sensor repair kit, you can greatly reduce the cost of the repair by replacing the failed TPS. Simply drill out the old rivets, install with the new hardware kit, and follow the OE service manual TPS calibration procedure. Each kit includes a new throttle position sensor, gasket, and hardware kit for a cost effective repair. See page 52 for product applications. L53011 Variable Valve Timing (VVT) Solenoid Hyundai 2011-09 VIO over 560,000 V53003 Variable Valve Timing (VVT) Solenoid Hyundai Elantra 2010-04 Hyundai Tiburon 2008-01 Hyundai Tucson 2009-04 VIO over 800,000 B75001 Wastegate Frequency Control Valve Audi/VW w/2.0T 2010-05 VIO over 600,000 Z49046 Windshield Washer Fluid Reservoir Toyota Corolla 2002-98 VIO over 880,000 R87001 Wiper Control Module Hyundai Santa Fe 2006-01 VIO over 500,000 THINK TECHSMART FIRST High-quality direct replacement for failed OE solenoids THINK TECHSMART FIRST High-quality replacement for clogged or burned out solenoids THINK TECHSMART FIRST High-quality direct replacement “N75” valve resolves boost pressure and drivability issues caused by a failed OE valve PROBLEM SOLVER Designed to sit lower in the engine bay to clear the hood, preventing the body from cracking when the hood is closed on it like the OE unit PROVEN QUALITY High-quality direct replacement for failed rear wiper control module restores rear wiper function Smart Solutions for Today’s Technicians™ 57 ® ® TechSmart High-Pressure Fuel Pump Cam Follower ® TechSmart Distributor Assemblies TechSmart® engineers have developed the finest quality New NOT REMAN distributor assemblies for GM 4.3L V6 & 5.0/5.7L V8 applications. Behind each part is a meticulous attention to detail, rigorous testing, and over 90 years experience in ignition manufacturing. Think TechSmart® first when choosing your next distributor. T48001 Fuel Pump Cam Follower VW/Audi 2.0T 2013-06 VIO over 1.0 Million • High Dielectric Strength Cap ensures accurate energy transfer and spark timing • Improved Gear Design for enhanced performance in high-torque applications • Stainless Steel Screws protect against corrosion Catastrophic Failure • 100% Tested to ensure peak performance and extended distributor life • SAE J1171 Certified for use in marine applications • Designed and Manufactured in the USA New TechSmart® unit Z95001 Distributor Assembly GM 5.0/5.7L V8 2004-96 VIO 2.0 million TechSmart® now offers a high-quality direct replacement High-Pressure Fuel Pump Cam Follower for 2013-2006 VW/Audi 2.0T. The low-friction coating on the original units can wear down over time causing excess friction against the cam lobe and high-pressure fuel pump plunger. This can lead to catastrophic failure and an expensive repair. Checking for wear on the original unit and replacing the cam follower with the TechSmart® T48001 will save money in the long run. 58 For complete product offering, visit TECHSMARTPARTS.com Z95002 Distributor Assembly GM 4.3L V6 2005-96 VIO 1.1 million Smart Solutions for Today’s Technicians™ 59 HVAC Air Door Actuators with Chamfered Pins An HVAC Blend Door Motor/Air Door Actuator replacement can be a difficult and long install (7+ hours). In most cases technicians are working in a confined area twisting and bending to install the actuator. Reconnecting the harness usually requires balancing the harness on fingertips, blindly trying to make the connection. TechSmart's chamfered pins allow technicians to reattach the harness easily, without the risk of damaging, bending, or snapping the pins; ensuring the job is done right the first time. Scan the QR code to view our Tech Sessions video on HVAC Air Door Actuators Steering Column Shift Tubes & Bushings Q18001 Steering Column Shift Tube −− Ford/Lincoln/Mercury 2011-90 −− VIO over 11.6 million Q18002 Steering Column Shift Tube Bushing −− Ford/Lincoln/Mercury 2011-90 −− VIO over 23.5 million Q18003 Steering Column Shift Tube You don't want to do this job twice. TechSmart® HVAC Air Door Actuators with Chamfered Pins help you get it done right the first time. TechSmart® HVAC Air Door Actuators are engineered with chamfered pins for a better connector fit. −− Ford/Lincoln/Mercury 2007-90 −− VIO over 11.3 million The OE Problem Steering column shift tubes are used to move the automatic transmission’s mechanical linkage when shifting at the steering column. Service technicians continue to see vehicles coming into their shops with broken steering column shift tubes. This labor intensive repair can exceed 2 hours. TechSmart® Proven Quality Solution 60 TechSmart® Competitor Chamfered Pins Flat Pins For complete product offering, visit TECHSMARTPARTS.com TechSmart® provides a proven quality solution with Steering Column Shift Tubes that are 3.2 mm thick at the highest stress point, twice as thick as the competition. These high-volume, highquality TechSmart® parts are engineered as direct-fit replacements for the broken units. Why replace the unit with another that may fail again? Repair it right the first time with stronger, longer-lasting TechSmart® Steering Column Shift Tubes. Competitor's unit is prone to breaking at high-stress point on shift tube Competition 1.6 mm TechSmart® 3.2 mm Scan the QR code to view our Tech Sessions video on Steering Column Shift Tubes Smart Solutions for Today’s Technicians™ 61 TechSmart Headlight Level Sensor ® TechSmart® offers a line of premium Headlight Level Sensors for today’s most popular import applications. Headlight level sensors work with a vehicle’s self-levelling headlight system and adjust the headlight height in relation to the vehicle height. If the vehicle’s trunk is loaded and the rear is sagging, this would typically cause the lights to shine high. With operational headlight level sensors, the headlight level would be adjusted to compensate for the rear being low. When the OE sensor fails you’re left with a headlight that will shine either too high or too low, creating a dangerous driving situation for vehicles on the road. When the original fails, trust TechSmart® to provide the highest-quality replacement solution for this issue. Variable Intake Manifold Actuator Repair Kit The variable intake manifold on 2011-05 V6 Mercedes Benz vehicles have a plastic hinge that can easily break, resulting in a stuck intake manifold flap, a P2006 trouble code, and a costly repair bill. TechSmart® has designed a new Smart Solution that replaces just the failed intake with a newly designed metal one to ensure that there won’t be any intake linkage failures due to a broken hinge. The TechSmart® Z56003 kit includes a new metal hinge, spacer, and intake manifold gaskets for a highly effective and significantly less expensive repair. New TechSmart® unit installed on an old manifold Functioning Headlight Level Sensor Headlight beams remain level despite vehicle height. Engine Coolant Bleeder Valve Malfunctioning Headlight Level Sensor Chrysler 2.7L engines utilize an air coolant bleeder on top of Headlight beams angle up due to vehicle height reducing driver visibility. the engine. Over time, the constant hot and cold conditions can cause the housing to weaken and bleed screw to stick. Excess HID Headlight Ballast TechSmart® delivers a line of high-quality, direct-replacement HID Headlight Ballasts for domestic and import vehicles. HID headlights require a ballast to power them since they do not run on low-voltage current. When a ballast overheats and fails, the HID light system becomes inoperative. TechSmart’s line of HID Headlight Ballasts covers today’s most popular domestic and import applications. A high attention to quality ensures that this advanced safety feature functions properly each and every time you install a new TechSmart® unit. 62 For complete product offering, visit TECHSMARTPARTS.com force used to open a stuck bleed screw can result in a cracked housing. New bleed screw/ receiver design TechSmart® added an extra hex receiver to the base of the bleed screw so a wrench can hold the bleed valve in place while using another wrench to turn the bleed screw. This results in less stress on the housing and prevents cracks and leaks while bleeding the coolant. Each housing includes a new coolant temp sensor and gaskets for a complete drop in replacement. Z63010 Engine Coolant Air Bleeder Valve Chrysler Sebring 2.7L 2006-01 Dodge Stratus 2.7L 2006-01 VIO 1.1 million Smart Solutions for Today’s Technicians™ 63 TechSmart Fuel Injection Control Module (FICM) ® The 6.0L Ford Power Stroke diesel engine utilizes a Fuel Injection Control Module (FICM) to regulate fuel flow through the vehicle’s injection pump and fuel injectors. Over time, the rapid heating and cooling from normal operation takes its toll on the critical circuitry on the module’s power board. In the past, when the power board failed, the only option was to buy a complete FICM assembly or half-shell kit. Not any more. • Re-engineered circuit board layout The engineers at our Orlando, Florida advanced electronics manufacturing facility • Higher-quality electronics cut down excess heat tackled this critical fuel system issue by • Four large coils on the board custom made to SMP spec redesigning the board from the ground up, • Gold-plated contacts for greater energy transfer with significant performance upgrades. The result is a TechSmart® FICM power board • Built-in load dump protection to prevent high-voltage interference that stands up to the toughest underhood ® conditions. This TechSmart solution • No programming necessary ensures the system failure is fixed right • NEW, not remanufactured the first time. • Designed and manufactured in the U.S.A. R76001 Fuel Injector Control Module Ford 6.0L Diesel Trucks 2010-03 VIO over 700,000 To purchase TechSmart ® parts, contact your authorized SMP ® supplier or representative. TechSmart® by SMP® 3718 Northern Boulevard, Long Island City, NY 11101 ©2014 TechSmart® TS11090