Technician Bench Guide

Transcription

Technician Bench Guide
Te c h S m a r t P a r t s . c o m
Technician Bench Guide
2014
Every part we put into a TechSmart® box is a direct
result of a conversation with a professional technician.
®
Table of Contents
4
HID Headlight Ballast
24
ABS Sensor Harness Repair Kit
4
HVAC Air Door Actuators
26
Air Quality Sensor
4
Hybrid Drive Coolant Pump
35
Air Suspension Spring Solenoid
4
Ignition Coil Harness Repair Kit
35
Automatic Headlight Sensor
4
Ignition Coil Maintenance Kit
35
Automatic Transmission Oil Cooler Thermostat
5
Keyless Entry Transmitter
35
Battery Current Sensor
5
Knock Sensor Wiring Harness
42
Brake Booster Vacuum Hose
5
Leak Detection Pump
43
Brake Master Cylinder Reservoir Service Kit
6
MAF Sensor Repair Kit
43
Cam Gear Wedge Tool
6
Oil Level Sensor
43
Cam Synchronizer
6
Oil Separator
44
Diesel Injector Sleeve
6
Park Assist Sensor
44
DISA Valve Repair Kit
6
PMD Relocation Kit
46
Distributor Assembly
7
PMD Resistor #5
46
Driveshaft Center Support Bearing
7
PMD Resistor #9
47
EGR Pressure Feedback Hose Kit
7
Power Distribution Center
47
EGR Repair Kit
8
Shift Interlock Actuator
47
EGR Tool Kit
8
Shift Interlock Lever
47
EGR Transducer
8
Speed Sensor Harness Repair Kit
48
9
4WD Vacuum Actuator
TechSmart “Blue Spring”
Fuel Pressure Regulator Upgrade Kit
®
R81001
Ford Excursion 6.0L 2004-03
Ford F-250 Super Duty 6.0L 2007-03
Ford F-350 Super Duty 6.0L 2007-03
VIO over 726,000
The TechSmart kit includes the
spring, O-rings and hardware to
rebuild the fuel filter housing.
®
Over time, the stock spring
can weaken, resulting in a
drop in fuel pressure that
can damage the injector.
Symptoms of a weak spring
include hard starting, stalling,
poor fuel mileage and poor
acceleration.
With the TechSmart® R81001
kit installed, you will see
an increase of 10-15 PSI of
fuel pressure. The increased
pressure will ensure that
adequate fuel is present
to dampen and lubricate
the internal components of
the fuel injectors to maximize
performance and injector life.
2
For complete product offering, visit TECHSMARTPARTS.com
Steering Column Shift Tube
48
Electronic Diverter Valve
10
Steering Column Shift Tube Bushing
48
Electronic Throttle Body
10
Supercharger Bypass Valve
48
Engine Block Heater
16
Tail Light Circuit Board
48
Engine Coolant Air Bleeder Valve
16
Thermostat Housing Assembly
50
Engine Crankcase Breather Hose
16
Third Brake Light
51
Engine Crankcase Vent Valve
17
Throttle Position Sensor Repair Kit
52
Engine Variable Timing Unit
17
TPMS Clone Tool
52
Expansion Tank Service Kit
18
TPMS Programming Tool
52
Fuel Injector Control Module (FICM)
19
TPMS Relearn and Scan Tool
53
Fuel Level Sensor
19
Transmission Oil Temp Sensor
53
Fuel Pressure Regulator Upgrade Kit
20
Transmission Pressure Switch Assembly
53
Fuel Pressure Warning Light Kit
20
Turbocharger Oil Drain Tube
54
Fuel Pump Cam Follower
20
Turbocharger Actuator
54
Gear Repair Kit - Power Seat
20
Turbocharger Bypass Valve
54
Gear Repair Kit - Speedometer
21
Turbocharger Solenoid
54
Gear Repair Kit - Steering Column
21
Turbocharger Speed Sensor
54
Governor Pressure Sensor
21
Variable Intake Manifold Actuator
54
Governor Pressure Sensor & Solenoid Kit
21
Variable Intake Manifold Repair Kit
55
Headlight Level Sensor
22
Variable Valve Timing (VVT) Chain Tensioner Kit
55
Headlight Module
22
Variable Valve Timing (VVT) Solenoid
55
Headlight Switch Knob
22
Wastegate Frequency Control Valve
57
Headlight Wiring Harness
22
Windshield Washer Fluid Reservoir
57
Heated PCV Valve
24
Wiper Control Module
57
HEI Harness Repair Kit
24
EGR Tube Connector
Smart Solutions for Today’s Technicians™
3
Subscribe to our YouTube Channel
Scan to view our YouTube Channel and subscribe for
the latest product and tech session videos:
YouTube.com/TechSmartParts
TechSmart® Electronic Diverter Valve
N15003
ABS Sensor Harness
Repair Kit
GM 2005-00
VIO over 3.1 million
T69004
Air Quality Sensor
Hyundai 2012-06
VIO over 350,000
G35001
Air Suspension
Spring Solenoid
Ford/Lincoln/Mercury
2005-95
VIO over 4.5 million
7.7
To learn how TechSmart’s design improves over
the OE’s rubber diaphragm, scan the QR code or
visit TechSmartParts.com
MILLION
VIO
TechSmart®
Solution
(piston-driven)
See page 10 for product applications.
PROBLEM SOLVER
Repair the harness
without replacing the
entire sensor
C32004
Automatic Headlight Sensor
Lexus 2010-01
Toyota 2010-01
THINK TECHSMART FIRST
High-quality, direct
replacement for
damaged OE sensors
THINK TECHSMART FIRST
High-quality, direct
replacement, restores
proper ride height
5.1
C31005
Automatic Headlight Sensor
GM 2007-01
VIO over 2.6 million
MILLION
VIO
4
N
C31004
Automatic Headlight Sensor
Lexus 2005-98
Toyota 2011-01
8.1 MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
PROBLEM SOLVER
High-quality, direct
replacement for failed
OE automatic
headlight sensors
3.0 MILLION
VIO
B49001
Automatic Transmission
Oil Cooler Thermostat
BMW 2008-00
VIO over 780,000
Corrects poor
transmission cooling
due to a failed OE unit
C60002
Battery Current Sensor
GM 2013-05
5.7MILLION
VIO
EW
C31002
Automatic Headlight Sensor
Lexus 2011-02
Toyota 2011-03
Direct replacement for
damaged OE unit that
restores 4WD function
EW
N15002
ABS Sensor Harness
Repair Kit
GM 2009-00
TechSmart’s piston-driven design eliminates turbocharger boost
leaks caused by a torn or punctured OE rubber diaphragm. A
TechSmart® Electronic Diverter Valve restores performance and
ensures consistent boost pressures throughout the RPM range.
THINK TECHSMART FIRST
N
L30001
4WD Vacuum Actuator
Ford/Lincoln Trucks 2010-03
VIO over 3.3 million
Q33002
Brake Booster Vacuum Hose
Jaguar X-Type 2007-02
VIO over 100,000
PROVEN QUALITY
Repairs damaged OE
vacuum hose,
restoring proper
braking function
Smart Solutions for Today’s Technicians™
5
“TechSmart® allows me to get my customer’s
car back on the road fast, with the job done
right… and isn’t that the whole point?”
– Ken Elzinga, Owner, Hilltop Auto Service, Inc.
TechSmart® DISA Valve Repair Kits
C33001
Brake Booster Vacuum Sensor
GM Cars & SUVs 2009-05
VIO over 400,000
N
EW
Z70001
Brake Master Cylinder
Reservoir Service Kit
Audi 1999-88
VW 1999-98
VIO over 200,000
Q21002
Cam Gear Wedge Tool
Ford Trucks 2013-05
VIO over 3 million
G83001
Cam Synchronizer
Install Tools
Ford 2004-95
B42001
Diesel Injector Sleeve
Ford Trucks 2003-95
VIO over 860,000
F66001
DISA Valve Repair Kit
BMW 2000-97
VIO over 330,000
F66002
DISA Valve Repair Kit
BMW 2012-01
VIO over 670,000
6
High-quality, direct
replacement for
damaged OE sensors
COMPLETE KIT
High-quality, direct replacement
for cracked or leaking
OE brake fluid reservoirs
PROBLEM SOLVER
High-durometer polyurethane
tool for cam phaser removal
and installation on Ford 4.6L
and 5.4L V8 engines
Use with S21001 Cam Phaser
6.3MILLION
VIO
PROBLEM SOLVER
Replaces OE sleeves
damaged over time by
carbon build-up
COMPLETE KIT
Repair just the damaged flap portion of
the DISA valve instead of replacing
the entire assembly
Includes a new flap, hinge, pin, retaining
clip, and an extractor screw for O-ring
COMPLETE KIT
Repair just the damaged flap portion of
the DISA valve instead of replacing
the entire assembly
Includes a new flap, hinge, pin, retaining
clip, and an extractor screw for O-ring
For complete product offering, visit TECHSMARTPARTS.com
The DISA Valve within the variable intake manifold on
BMW vehicles raises the low and midrange torque
and the top end power output. Over time, the OE
flap becomes stripped, rattles and stops working.
TechSmart® now offers high-quality repair kits for
faulty DISA Valves on 2012-97 BMW vehicles. Save
time and money by simply replacing the damaged
flap and not the entire assembly. Kits come complete
with new flap, flap hinge, hinge pin, retaining clip,
O-ring, and extractor screw.
See page 6 & 7 for product applications.
F66003
DISA Valve Repair Kit
BMW 2006-01
VIO over 450,000
Z95001
Distributor Assembly
GM Vans/Trucks 2002-96
Z95002
Distributor Assembly
Ford/GM 2005-96
VIO 1.1 million
L59001
Driveshaft Center
Support Bearing
VW Touareg 2010-04
Porsche Cayenne 2010-03
VIO over 125,000
M40001
EGR Pressure Feedback
Hose Kit
a.k.a. DPFE Hose Kit
Ford 2008-01
VIO over 27 million
COMPLETE KIT
Repair just the damaged flap portion of
the DISA valve instead of replacing
the entire assembly
Includes a new flap, hinge, pin, retaining
clip, and an extractor screw for O-ring
100% NEW NOT REMAN
2.0
MILLION
VIO
100% NEW NOT REMAN
Turn to page 59 to see
what makes TechSmart ®
Distributors the best in
the aftermarket
PROBLEM SOLVER
Replace just the failed OE
center support bearing
instead of the expensive
2-piece driveshaft assembly
PROBLEM SOLVER
High-temp, high-strength
hoses to replace worn
OE hoses when
replacing a DPFE sensor
Smart Solutions for Today’s Technicians™
7
Tech Session Video
Scan to view our video on
PMD Relocation Kits or visit:
YouTube.com/TechSmartParts
EGR Valve Assembly
F23001
EGR Repair Kit
Honda/Acura 2008-98
VIO over 4.7 million
B22001
EGR Tool Kit
Honda/Acura 2008-98
VIO over 4.7 million
PROBLEM SOLVER
EGR Valve
PROBLEM SOLVER
Replace only the failed transducer not the entire
EGR assembly. TechSmart® EGR Transducers match
OE for flow rate and port angle exactly 1 to 1. Unlike
the competition, there is no need to clock the EGR
transducer for proper fit. With a TechSmart® EGR
Transducer you get OE fit, form, and function right
out of the box!
For product information, scan the
QR code or visit TechSmartParts.com.
Reusable tools unclog
EGR ports and install
F23001 components
See below for product applications.
G28001
Available separately from the
EGR Transducer
EGR valve, replace only the failed
Dodge Minivans 2000-96
transducer, saving time and money
Chrysler Minivans 2000-96
Plymouth Minivans 2000-96 Perfectly matched to the OE EGR
valve specifications
VIO 1.3 million
G28006
EGR Transducer
Chrysler/Dodge/Eagle
1997-95
G28002
EGR Transducer
Dodge 1999-90
Chrysler 1995-90
Plymouth 1999-90
1.4 MILLION
VIO
G28007
Available separately from the
EGR Transducer
EGR valve, replace only the failed
Dodge Minivans 2000-96
transducer, saving time and money
Chrysler Minivans 2000
Plymouth Minivans 2000-96 Perfectly matched to the OE EGR
valve specifications
VIO over 300,000
1.1 MILLION
VIO
G28008
EGR Transducer
Chrysler/Dodge/Plymouth
2000-97
VIO over 245,000
G28003
EGR Transducer
Dodge 1996-92
Jeep 1996-93
G28004
EGR Transducer
Chrysler 2005-95
VIO over 300,000
Available separately from the
EGR valve, replace only the failed
transducer, saving time and money
Perfectly matched to the OE EGR
valve specifications
Available separately from the
G28005
EGR
valve, replace only the failed
EGR Transducer
transducer,
saving time and money
Dodge Minivans 2002-01
Chrysler Minivans 2002-01 Perfectly matched to the OE EGR
VIO over 600,000
valve specifications
8
EGR Transducer
Install with B22001 tool
kit to renew Honda &
Acura EGR ports
TechSmart® EGR Transducers
For complete product offering, visit TECHSMARTPARTS.com
G28009
EGR Transducer
Dodge 1996-92
VIO over 300,000
Available separately from the
EGR valve, replace only the failed
transducer, saving time and money
Perfectly matched to the OE EGR
valve specifications
Available separately from the
EGR valve, replace only the failed
transducer, saving time and money
Perfectly matched to the OE EGR
valve specifications
Available separately from the
EGR valve, replace only the failed
transducer, saving time and money
Perfectly matched to the OE EGR
valve specifications
THINK TECHSMART FIRST
C57001
EGR Tube Connector
OE unit is prone to rust and corrosion
Ford Light Trucks 2010-97
TechSmart’s zinc coated connector
VIO over 4.4 million
helps prevent this OE problem
Smart Solutions for Today’s Technicians™
9
Tech Session Video
Scan to view our video on
Electronic Throttle Bodies or visit:
YouTube.com/TechSmartParts
C57002
EGR Tube Connector
Ford Trucks/Vans
1999-97
VIO over 600,000
G62001
Electronic Diverter Valve
Audi/VW w/ 2.0T 2010-05
VIO over 500,000
S20001
Electronic Throttle Body
Ford Trucks 2010-04
S20003
Electronic Throttle Body
GM 2007-05
S20006
Electronic Throttle Body
GM 2007-03
S20008
Electronic Throttle Body
GM Trucks 2009-06
S20009
Electronic Throttle Body
GM Cars & SUVs 2010-07
10
PROBLEM SOLVER
OE unit is prone to rust and corrosion
TechSmart’s zinc coated connector
helps prevent this OE problem
PROBLEM SOLVER
Upgraded piston design replaces
original OE rubber diaphragm
design resulting in restored boost
pressures and drivability
100% NEW NOT REMAN
2.0
MILLION
VIO
100% NEW NOT REMAN
1.0
MILLION
VIO
100% NEW NOT REMAN
4.2
MILLION
VIO
100% NEW NOT REMAN
2.3
MILLION
VIO
100% NEW NOT REMAN
1.8MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
S20016
Electronic Throttle Body
GM 2010-07
VIO over 780,000
S20017
Electronic Throttle Body
GM 2010-07
VIO over 570,000
S20019
Electronic Throttle Body
GM 2010-07
VIO over 890,000
S20020
Electronic Throttle Body
Ford 2010-08
Lincoln 2010-08
Mercury 2010-08
VIO over 280,000
S20021
Electronic Throttle Body
2013-05 Ford Trucks 6.8L V10
2014-07 Ford Mustang GT500 5.4L V8
VIO over 890,000
S20025
Electronic Throttle Body
Ford Five Hundred 2007-05
Ford Freestyle 2007-05
Mercury Montego 2007-05
VIO over 440,000
S20032
Electronic Throttle Body
GM Trucks 2002-00
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
1.9MILLION
VIO
Smart Solutions for Today’s Technicians™
11
“TechSmart® parts provide fast,
innovative solutions for real-world
automotive professionals, like me.”
– Peter Landry, Owner, Brookfield BP
S20037
Electronic Throttle Body
Chevrolet Aveo 2008-06
VIO over 160,000
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
S20038
Electronic Throttle Body
Ford Mustang 4.6L 2010-05
VIO over 230,000
100% NEW NOT REMAN
S20039
Electronic Throttle Body
Ford Mustang 4.0L 2008-05
Ford E-Van 2005
VIO over 380,000
100% NEW NOT REMAN
S20040
Electronic Throttle Body
Ford Cars & Trucks 2010-07
S20041
Electronic Throttle Body
Dodge 5.7L & 6.1L HEMI 2010-05
Jeep 5.7L & 6.1L HEMI 2010-05
Chrysler 5.7L & 6.1L HEMI 2010-05
VIO over 520,000
S20050
Electronic Throttle Body
GM 2011-07
VIO over 330,000
S20052
Electronic Throttle Body
Nissan Sentra 1.8L 2006-03
VIO over 350,000
12
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
1.8
MILLION
VIO
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
For complete product offering, visit TECHSMARTPARTS.com
TechSmart® NEW (Not Reman)
Electronic Throttle Bodies
TechSmart® Electronic Throttle Bodies are NEW,
(Not Reman) high-quality direct replacements for
failed OE units. No comebacks due to worn items in a
partial rebuild.
TechSmart® offers more than 50 OE-matching
Electronic Throttle Bodies covering 30 million vehicles.
See pages 10-16 for product applications.
S20053
Electronic Throttle Body
Nissan Altima 2.5L 2006-02
Nissan Sentra 2.5L 2006-02
100% NEW NOT REMAN
S20054
Electronic Throttle Body
Nissan Altima 2010-07
Nissan Rogue 2010-08
Nissan Sentra 2010-07
100% NEW NOT REMAN
S20055
Electronic Throttle Body
Nissan/Infiniti 2011-07
VIO over 375,000
100% NEW NOT REMAN
S20058
Electronic Throttle Body
Nissan/Infiniti 3.5L V6 2008-02
S20062
Electronic Throttle Body
Ford F150 2013-11
VIO over 325,000
1.0MILLION
VIO
1.0MILLION
VIO
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
1.5
MILLION
VIO
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
Smart Solutions for Today’s Technicians™
13
Like TechSmart
®
Scan and like TechSmart® on Facebook:
100% NEW NOT REMAN
S20070
Electronic Throttle Body
Audi 2011-05
Volkswagen 2013-06
VIO over 850,000
100% NEW NOT REMAN
S20071
Electronic Throttle Body
BMW 2008-06
VIO over 250,000
100% NEW NOT REMAN
S20072
Electronic Throttle Body
BMW 2006-01
VIO over 400,000
100% NEW NOT REMAN
EW
N
N
S20068
Electronic Throttle Body
Ford 2014-11
VIO over 930,000
N
EW
MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
N
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
S20076
Electronic Throttle Body
Mini Cooper 2012-07
Mini Cooper Clubman 2012-08
Mini Cooper Countryman 2012-11
VIO over 100,000
100% NEW NOT REMAN
S20077
Electronic Throttle Body
Audi 2009-06
Volkswagen 2008-06
100% NEW NOT REMAN
N
S20078
Electronic Throttle Body
Mini Cooper S 2006-02
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
EW
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
S20075
Electronic Throttle Body
BMW 2013-07
VIO over 150,000
EW
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
S20074
Electronic Throttle Body
BMW 2013-07
VIO over 600,000
EW
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
2.0
S20073
Electronic Throttle Body
BMW 2009-01
VIO over 400,000
EW
N
100% NEW NOT REMAN
100% NEW NOT REMAN
EW
N
14
1.3
MILLION
VIO
S20067
Electronic Throttle Body
Ford/Lincoln/Mercury
2013-09
EW
N
EW
S20065 (Replaces S20011)
Electronic Throttle Body
Chevrolet TrailBlazer 2002
GMC Envoy 2002
Oldsmobile Bravada 2002
VIO over 370,000
100% NEW NOT REMAN
N
S20064 (Replaces S20007)
Electronic Throttle Body
GM Cars & SUVs 2007-03
N
EW
facebook.com/TechSmartParts
S20079
Electronic Throttle Body
Mini Cooper 2006-02
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
Smart Solutions for Today’s Technicians™
15
Tech Session Video
Scan to view our video on
HVAC Air Door Actuators or visit:
YouTube.com/TechSmartParts
S20080
Electronic Throttle Body
Mini Cooper S 2012-07
Mini Cooper S Clubman 2012-08
Mini Cooper S Countryman 2012-11
VIO over 100,000
100% NEW NOT REMAN
S20081
Electronic Throttle Body
Volkswagen 2010-04
VIO over 100,000
100% NEW NOT REMAN
N
EW
N
EW
N
EW
TechSmart® Expansion Tank Service Kits
N
EW
S20082
Electronic Throttle Body
Volkswagen Touareg 2006-04
S20083
Electronic Throttle Body
Ford F-150 5.0L 2013-11
Ford Mustang 5.0L 2013-11
VIO over 400,000
N
EW
L25001
Engine Block Heater
Dodge Trucks 2007-03
VIO over 530,000
The OE designed expansion tank system can fail
over time, leaking coolant and increasing the risk
of over-heating.
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
TechSmart® Expansion Tank Service Kits produce
a complete drop-in solution by providing the
expansion tank, and all components necessary
to replace the damaged unit and restore the
vehicle’s cooling functions.
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
100% NEW NOT REMAN
TechSmart Electronic
Throttle Bodies are
100% new, NOT reman
Warms engine block and
fluids, speeding up the
heating of the cabin
Increases the life of engine
components during harsh
winter conditions
PROBLEM SOLVER
Z63010
Engine Coolant Air Bleeder Valve
TechSmart exclusive design
Chrysler Sebring 2.7L 2006-01
features an extra hex nut for
holding the valve in place with a
Dodge Stratus 2.7L 2006-01
wrench while bleeding the coolant,
VIO over 450,000
See page 18 for product applications.
G16001
Engine Crankcase
Vent Valve
Audi/VW 2005-01
VIO over 240,000
THINK TECHSMART FIRST
G16004
Engine Crankcase
Vent Valve
Audi A4 2005-02
Audi A6 2004-02
THINK TECHSMART FIRST
N16001
Engine Crankcase
Vent Valve
Audi/VW 2010-05
VIO over 340,000
N16002
Engine Crankcase
Vent Valve
VW Jetta 2010-06
preventing damage to the valve
M13001
Engine Crankcase
Breather Hose
Audi/VW 2010-05
16
PROVEN QUALITY
High-quality, direct
replacement for damaged
OE crankcase breather hose
For complete product offering, visit TECHSMARTPARTS.com
S21001
Engine Variable Timing Unit
(a.k.a. Cam Phaser)
Ford 4.6L & 5.4L V8 2010-05
VIO over 3.1 Million
Proven quality replacement
for cracked or failed OE
“hockey puck” valve on 1.8T
equipped vehicles
Replace failed or cracked
crankcase vent valves on
Audi 3.0L V6 engines
Proven quality replacement for
2.0T FSI equipped vehicles
Helps fix P1297, P2187,
and P2279 DTCs
PROVEN QUALITY
High-quality, direct
replacement for damaged
OE crankcase breather hose
THINK TECHSMART FIRST
Corrects rough idle, poor drivability,
and stops valve train noise
Can be used w/ Q21002 Cam Gear
Wedge Tool for easier installation
Smart Solutions for Today’s Technicians™
17
“I choose TechSmart® and SMP® because
I know I’m actually making the car
better. I want to exceed my customers’
expectations every time.”
– Curt Ritchey, Owner,Curt’s Service Center
S49002
Expansion Tank Service Kit
BMW 2006-00
VIO over 680,000
Z49003
Expansion Tank Service Kit
BMW 5 Series 2003-01
VIO over 140,000
Z49007
Expansion Tank Service Kit
BMW 2003-94
VIO over 100,000
TechSmart® High Pressure Fuel Pump Cam Follower
Includes expansion tank, auto
trans oil cooler thermostat,
cap, hose-clip, and coolant
level sensor to replace cracked
coolant tank and restores proper
cooling system functions
New
COMPLETE KIT
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Catastrophic
Failure
TechSmart® now offers a high-quality direct replacement
High Pressure Fuel Pump Cam Follower for 2013-06 VW/Audi
2.0T engines. The low-friction coating on the original unit can
wear down over time causing excess friction against the cam lobe
and high-pressure fuel pump plunger. This can lead to extreme
engine damage and an expensive repair. Checking and
replacing the cam follower with the TechSmart® T48001
will save in the long run.
See page 20 for product applications.
Cap and level sensor included
COMPLETE KIT
Z49042
Expansion Tank Service Kit
Mercedes-Benz 2011-08
VIO over 170,000
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Cap and level sensor included
Z49028
Expansion Tank Service Kit
VW Golf 2005-99
VW Jetta 2006-01
VIO over 220,000
Z49036
Expansion Tank Service Kit
VW Passat 05-98
Audi A4 01-99
Audi A6 01-98
VIO over 500,000
Z49037
Expansion Tank Service Kit
Audi A4 2009-02
VIO over 500,000
COMPLETE KIT
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Cap and level sensor included
COMPLETE KIT
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
EW
R76001
Fuel Injector Control Module
(a.k.a. FICM)
Ford Trucks 2010-03
VIO over 700,000
K07001
Fuel Level Sensor
GM Trucks 2009-05
VIO over 1.2 million
K07003
Fuel Level Sensor
GM 2005-00
THINK TECHSMART FIRST
TechSmart designed and built with
gold plated contacts, revised circuit
layout and custom electronics
Restore driveability, control heat
and maximize board life
PROBLEM SOLVER
Replace just the failed
sensor instead of the entire
fuel pump assembly
2.4MILLION
VIO
Cap and level sensor included
COMPLETE KIT
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Cap and level sensor included
18
N
COMPLETE KIT
Complete kit replaces leaking
expansion tank to restore
proper cooling functions
Cap and level sensor included
Cap and level sensor included
Z49022
Expansion Tank Service Kit
Mercedes-Benz 2011-03
VIO over 310,000
COMPLETE KIT
For complete product offering, visit TECHSMARTPARTS.com
K07009
Fuel Level Sensor
Nissan Trucks 2012-07
VIO over 170,000
PROBLEM SOLVER
Replace just the failed
sensor instead of the entire
fuel pump assembly
Smart Solutions for Today’s Technicians™
19
Think TechSmart First
®
TechSmart® Gear Repair Kits
K07010
Fuel Level Sensor
Nissan Trucks 2012-07
VIO over 150,000
K07013
Fuel Level Sensor
Nissan Murano 2009-03
VIO over 485,000
R81001
Fuel Pressure Regulator
Upgrade Kit
6.0L Ford Trucks 2007-03
VIO over 725,000
F81002
Fuel Pressure
Warning Light Kit
Dodge Ram 2500 2007-98
Dodge Ram 3500 2007-98
VIO over 1 million
T48001
Fuel Pump Cam Follower
VW/Audi 2013-06
VIO over 1.0 million
PROBLEM SOLVER
Replace just the failed
sensor instead of the entire
fuel pump assembly
PROBLEM SOLVER
Replace just the failed
sensor instead of the entire
fuel pump assembly
PROBLEM SOLVER
Replaces worn spring to raise fuel
pressure and prevent injectors from
outflowing fuel pump
Prolongs injector life on 6.0L Ford
Diesel Engine
COMPLETE KIT
Installs in line with the injection pump
and illuminates when fuel pressure is
low to help warn the driver to shut off
the engine before damage occurs to
the fuel pump assembly
PROBLEM SOLVER
Replace damaged OE high
pressure fuel pump cam follower
on VW/Audi 2.0T engines
Replacing the cam follower
prevents damage to the fuel
pump and camshaft
TechSmart® now offers Gear Repair Kits for various applications
that are not sold separately by the dealer. Only replace the part that
failed, not the entire assembly.
1.Speedometer Gear Repair Kit – C82001 – Don’t replace the entire
gauge cluster when the OE drive gear fails. Restores speedometer
function. Fits Ford 1998-90.
2.Steering Column Adjustment Gear – C82002, C82006 – Don’t
replace the entire steering column when the OE adjustment gear
fails. Restores tilt and telescoping steering column function on
Lexus 1999-94.
3.Power Seat Adjustment Gear – C82003, C82004, C82005 – Don’t
replace the entire power seat rail when the OE gear fails. Restores
power seat adjustment on Nissan/Infiniti vehicles 2010-00.
See pages 20-21 for applications.
COMPLETE KIT
C82005
Gear Repair Kit - Power Seat
Nissan/Infiniti 2004-00
VIO over 500,000
Replace just the damaged
power seat track gears instead of
the entire seat track assembly to
restore power seat movement
C82001
Gear Repair Kit - Speedometer
Ford 1999-94
C82002
Gear Repair Kit Steering Column
Lexus GS300 1996-93
Lexus LS400 1994-90
VIO over 100,000
6.6
MILLION
VIO
COMPLETE KIT
Replace just the stripped steering
column adjustment gear instead of
the entire steering column
Restores tilt and telescoping steering
column function
COMPLETE KIT
C82003
Gear Repair Kit - Power Seat
Replace just the damaged
Infiniti G35 2007-03
power seat track gears instead of
the entire seat track assembly to
VIO over 360,000
T51001
Governor Pressure Sensor
Dodge Trucks & Vans 2008-00
C82004
COMPLETE KIT
Gear Repair Kit - Power Seat
Replace just the damaged
Nissan 350Z 2009-03
power seat track gears instead of
Nissan 370Z 2010-09
the entire seat track assembly to
VIO over 180,000
restore power seat movement
B51002
Governor Pressure Sensor
& Solenoid Kit
Dodge 2008-00
VIO over 2.2 million
2.2MILLION
VIO
restore power seat movement
20
For complete product offering, visit TECHSMARTPARTS.com
PROBLEM SOLVER
Includes sensor & solenoid
for a complete overhaul of RE
series auto trans governors
Smart Solutions for Today’s Technicians™
21
Tech Session Video
Scan to view our video on
Park Assist Sensors or visit:
YouTube.com/TechSmartParts
TechSmart® Headlight Level Sensors
High-quality direct
replacement for damaged OE
leveling sensor that restores
proper headlight function
NEW TECHNOLOGY
22
PROBLEM SOLVER
EW
N
N
EW
F90006
Headlight Wiring Harness
High-temp H11 Bulb Harness
F90007
Headlight Wiring Harness
High-temp H7 Bulb Harness
EW
S61008
100% NEW NOT REMAN
Headlight Module
Replaces high failure rate
Ford Crown Victoria 2009-06
OE lighting control module
Mercury Grand Marquis 2009-06
with a 100% new, complete
VIO over 245,000
replacement assembly
F90001
Headlight Wiring Harness
High-temp H7 Bulb Harness
F90004
Headlight Wiring Harness
VW Passat 2005-01
VIO over 350,000
High-quality direct
replacement for damaged OE
leveling sensor that restores
proper headlight function
S61006 (replaces S41006)
100% NEW NOT REMAN
Headlight Module
Replaces high failure rate
Ford Crown Victoria 2004-03
OE lighting control module
Mercury Grand Marquis 2004-03
with a 100% new, complete
VIO over 250,000
replacement assembly
C01001
Headlight Switch Knob
Ford 2009-97
VIO over 5 million
See page 22 for product applications.
N
B71004
Headlight Level Sensor
Mercedes-Benz 2011-98
VIO over 2.2 million
NEW TECHNOLOGY
F90008
Headlight Wiring Harness
High-temp 9005 Bulb Harness
Replace a cracked or
worn OE knob instead of
replacing the entire switch
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
For complete product offering, visit TECHSMARTPARTS.com
EW
B71002
Headlight Level Sensor
BMW 2011-97
VIO over 1 million
2.4MILLION
VIO
N
B71001
Headlight Level Sensor
BMW Cars & SUVs 2010-97
TechSmart® now offers a line of premium Headlight Level Sensors for
today’s most popular import applications. Headlight level sensors work
with a vehicle’s self-leveling headlight system and adjust the headlight
beam in relation to the vehicle height. If the vehicle’s trunk is loaded and
the rear is sagging, this would typically cause the lights to shine high.
With fully functioning headlight level sensors, the headlight level would
be adjusted to compensate for the rear being low. When the OE sensor
fails you’re left with a headlight that will shine either too high or too low,
creating a dangerous driving situation for both your customer and other
drivers on the road. When the original fails, trust TechSmart® to provide
the highest quality replacement solution for this issue.
F90009
Headlight Wiring Harness
High-temp 9006 &
9006XS Bulb Harness
PROVEN QUALITY
Replaces damaged headlight
wiring harnesses to restore
proper headlight function
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
Smart Solutions for Today’s Technicians™
23
Tech Session Video
Scan to view our video on
Power Distribution Centers or visit:
YouTube.com/TechSmartParts
N
EW
TechSmart® Power Distribution Centers
N
EW
F90010
Headlight Wiring Harness
High-temp 9004 &
9007 Bulb Harness
N
EW
F90011
Headlight Wiring Harness
High-temp H4 Bulb Harness
F90012
Headlight Wiring Harness
High-temp H1 &
H3 Bulb Harness
Z58001
Heated PCV Valve
Ford Expedition 2004-03
Ford F-150 2003-02
Lincoln Navigator 2004-02
VIO over 490,000
F50001
HEI Harness Repair Kit
GM 1995-75
VIO over 2.8 million
24
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
PROBLEM SOLVER
High-temp ceramic design
prevents the connector from
melting when using high
intensity aftermarket light bulbs
THINK TECHSMART FIRST
Keeps PCV system
operational especially
in colder climates
PROBLEM SOLVER
Repairs worn tachometer
& power leads for vehicles
with HEI distributors
R66003
HID Headlight Ballast
BMW 2010-04
VIO over 360,000
THINK TECHSMART FIRST
R66006
HID Headlight Ballast
Mercedes-Benz 2009-03
VIO over 800,000
THINK TECHSMART FIRST
High-quality, direct
replacement for
burned-out Xenon Ballasts
High-quality, direct
replacement for
burned-out Xenon Ballasts
For complete product offering, visit TECHSMARTPARTS.com
Factory fuse boxes on many late model Volkswagens are prone to
extreme heat failure. The fuses overheat, burn out and often melt
the plastic housing around the terminal. The assembly is typically
damaged and replacement parts from the OE are only available as
separate components.
TechSmart® ‘Complete Assembly’ Solution
The TechSmart® Power Distribution Center is a
‘Complete Assembly’ solution – top cover, lower
body, terminals and color-matched fuses.
For product information, scan the code or visit TechSmartParts.com
R66010
HID Headlight Ballast
VW Touareg 2010-07
VW GTI 2012-10
VW Jetta 2012-09
VW Tiguan 2011-10
THINK TECHSMART FIRST
High-quality, direct
replacement for
burned-out Xenon Ballasts
R66012
HID Headlight Ballast
Cadillac Escalade 2012-07
VIO over 200,000
THINK TECHSMART FIRST
R66013
HID Ballast
Nissan Maxima 2003-02
VIO over 130,000
THINK TECHSMART FIRST
R66014
HID Ballast
Toyota/Lexus 2013-09
VIO over 600,000
THINK TECHSMART FIRST
R66015
HID Ballast
Nissan/Infiniti 2013-04
2.4 MILLION
VIO
High-quality,
direct replacement for
burned-out Xenon Ballasts
High-quality,
direct replacement for
burned-out Xenon Ballasts
High-quality,
direct replacement for
burned-out Xenon Ballasts
Smart Solutions for Today’s Technicians™
25
Follow TechSmart
®
Scan and follow TechSmart on Twitter:
twitter.com/TechSmartParts
TechSmart® HVAC Blend Door Motors
R66016
HID Ballast
GM Trucks 2006-03
J04025
HVAC Defrost & Floor
Mode Door Motor
Ford/Lincoln/Mercury
Trucks 2012-07
F04027
HVAC Defrost Mode Door Motor
Cadillac DeVille 2005-00
VIO over 425,000
J04010
HVAC Defrost Mode Door Motor
Ford 2010-04
F04012
HVAC Floor Mode
Door Motor
GM Trucks 2010-03
J04003
HVAC Floor Mode
Door Motor
Ford/Lincoln/Mercury 2010-01
F04007
HVAC Recirculation Mode
Door Motor
GM 2011-03
26
A vehicle’s HVAC system is a key component to driving
comfort and proper vehicle operation. TechSmart® has
developed blend door, mode door, recirculation door, and
defrost door actuators for many of today’s most popular
vehicle applications.
3.0 MILLION
VIO
2.8 MILLION
VIO
THINK TECHSMART FIRST
TechSmart® HVAC Blend Door Motors / Air
Door Actuators are engineered with chamfered
pins for a better connector fit.
TechSmart®
Chamfered Pin
Competitor
Flat Pin
For product information, scan the QR code or
visit TechSmartParts.com.
See pages 26-35 for product applications.
Chamfered pins ensure
OE-quality connector fit
and ease of installation
F04015
HVAC Recirculation Mode
Door Motor
GM 2009-00
7.5MILLION
VIO
2.5MILLION
VIO
F04016
HVAC Recirculation Mode
Door Motor
GM 2009-02
2.1MILLION
VIO
7.2
MILLION
VIO
G04014
HVAC Recirculation Mode
Door Motor
Hyundai Accent 2009-07
Hyundai Elantra 2010-07
VIO over 545,000
MILLION
VIO
J04029
HVAC Recirculation Mode
Door Motor
Ford Fusion 2012-10
Lincoln MKZ 2012-10
Mercury Milan 2011-10
VIO over 900,000
3.1
4.0MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
J04042
HVAC Recirculation Mode
Door Motor
Ford/Lincoln/Mercury 2013-08
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
1.5MILLION
VIO
Smart Solutions for Today’s Technicians™
27
Tech Session Video
Scan to view our video on
TPMS Clone-able Sensors and Tools
or visit: YouTube.com/TechSmartParts
TechSmart® Thermostat Housing Assemblies
J04043
HVAC Recirculation Mode
Door Motor
Ford Mustang 2009-05
VIO over 550,000
J04050
HVAC Recirculation Mode
Door Motor
Ford F250/350/450/550
2010-08
VIO over 350,000
J04065
HVAC Recirculation Mode
Door Motor
Ford Freestyle 2007-05
Ford Five Hundred 2007-05
Mercury Montego 2007-05
VIO over 440,000
28
J04002
HVAC Temp. Blend &
Recirculation Mode Door Motor
Jeep Grand Cherokee 2004-99
F04008
HVAC Temp. Blend, Recirculation,
& Floor Mode Door Motor
GM 2010-04
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
All TechSmart® units include a coolant temperature sensor,
thermostat, and seal engineered for a direct fit replacement
for your customer’s cracked or leaking OE housing assembly.
A TechSmart® Thermostat Housing Assembly restores proper
cooling performance and ensures that your customer’s
vehicle is fixed right, the first time!
For product information, scan the QR code
or visit TechSmartParts.com
See pages 50-51 for product applications
J04052
HVAC Temperature Blend &
Floor Mode Motor
Ford Expedition 2008-07
Ford Focus 2007-02
Lincoln Navigator 2008-07
1.2 MILLION
VIO
1.2
MILLION
VIO
J04056
HVAC Temperature Blend &
Floor Mode Motor
Ford Trucks 2012-10
THINK TECHSMART FIRST
6.5
MILLION
VIO
F04029
HVAC Temperature Blend &
Recirculation Door Motor
GM 2011-05
2.0 MILLION
VIO
F04013
HVAC Temperature Blend
& Recirculation Mode Door Motor
GM Cars & Trucks 2008-95
5.5MILLION
VIO
F04002
HVAC Temperature Blend
Door Motor
Ford Light Trucks 2010-09
1.5 MILLION
VIO
F04026
HVAC Temperature Blend
& Floor Mode Door Motor
GM Trucks 2008-03
1.3
F04004
HVAC Temperature Blend
Door Motor
GM Light Trucks 2002-99
7.1 MILLION
VIO
MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Smart Solutions for Today’s Technicians™
29
“TechSmart® takes OE replacement
to the next level.”
9.6
MILLION
VIO
F04035
HVAC Temperature Blend
Door Motor
GM Trucks 2013-07
MILLION
VIO
F04038
HVAC Temperature Blend
Door Motor
Chevrolet Equinox 2005
Saturn Vue 2007-02
VIO over 585,000
MILLION
VIO
F04039
HVAC Temperature Blend
Door Motor
GM 2005-01
VIO over 780,000
MILLION
VIO
G04001
HVAC Temperature Blend
Door Motor
Lincoln 2002-98
VIO over 300,000
THINK TECHSMART FIRST
G04002
HVAC Temperature Blend
Door Motor
Lincoln Town Car 2010-03
VIO over 300,000
THINK TECHSMART FIRST
F04009
HVAC Temperature Blend
Door Motor
GM 2005-95
F04010
HVAC Temperature Blend
Door Motor
Ford Expedition 2002-97
Ford Explorer 2001-95
Lincoln Navigator 2002-98
Mercury Mountaineer 2001-97
4.2
3.0
F04023
HVAC Temperature
Blend Door Motor
GM Cars & Trucks 2005-95
17.2
F04028
HVAC Temperature Blend
Door Motor
GM 2005-01
VIO over 780,000
THINK TECHSMART FIRST
F04030
HVAC Temperature Blend
Door Motor
GM 2005-00
F04031
HVAC Temperature Blend
Door Motor
Buick LeSabre 2005-00
Pontiac Bonneville 2005-00
VIO over 925,000
30
N
EW
F04005
HVAC Temperature Blend
Door Motor
GM 2006-91
N
EW
– Lou Murante, Owner, Murante Auto Repair
Direct replacement for
damaged OE HVAC Temperature
Blend Door Motor
1.0
MILLION
VIO
THINK TECHSMART FIRST
Direct replacement for
damaged OE HVAC Temperature
Blend Door Motor
For complete product offering, visit TECHSMARTPARTS.com
4.3 MILLION
VIO
THINK TECHSMART FIRST
Direct replacement for
damaged OE HVAC Temperature
Blend Door Motor
THINK TECHSMART FIRST
Direct replacement for
damaged OE HVAC Temperature
Blend Door Motor
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Direct replacement for
damaged OE HVAC Temperature
Blend Door Motor
G04003
HVAC Temperature Blend
Door Motor
Ford/Lincoln/Mercury 2008-04
2.4 MILLION
VIO
G04005
HVAC Temperature Blend
Door Motor
Ford/Mercury 2010-07
2.2 MILLION
VIO
Smart Solutions for Today’s Technicians™
31
Think TechSmart First
®
G17003
HVAC Temperature
Blend Door Motor
Hyundai Azera 2010-06
Hyundai Santa Fe 2010-06
Hyundai Sonata 2010-08
VIO over 720,000
J04001
HVAC Temperature Blend
Door Motor
Ford Trucks 2010-02
VIO over 2.3 million
TechSmart® VVT Timing Components
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
J04006
HVAC Temperature Blend
Door Motor
Ford 2010-96
J04007
HVAC Temperature Blend
Door Motor
Ford Taurus 2007-96
J04008
HVAC Temperature Blend
Door Motor
Ford/Lincoln/Mercury 2010-90
VIO over 1.7 million
J04011
HVAC Temperature Blend
Door Motor
Ford/Lincoln/Mercury 2005-96
32
For additional product information, scan the
QR code or visit TechSmartParts.com.
See pages 17 & 55 for product applications.
5.5MILLION
VIO
J04012
HVAC Temperature Blend
Door Motor
Ford Trucks 2007-99
VIO over 2 million
THINK TECHSMART FIRST
3.4MILLION
VIO
J04013
HVAC Temperature Blend
Door Motor
Ford Trucks 2004-97
5.2MILLION
VIO
THINK TECHSMART FIRST
J04009
HVAC Temperature Blend
Door Motor
Ford Crown Victoria 2010-93
Mercury Grand Marquis 2010-93
Variable Valve Timing (VVT) uses advanced electronics or
hydraulics to adjust the camshaft to control the lift, duration or
timing of the intake and/or exhaust valves to allow the engine to
operate at peak efficiency. VVT works to maximize horsepower
and torque curves while helping to reduce emissions and improve
vehicle efficiency.
TechSmart® offers proven quality VVT
technology for failed OE VVT components.
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Chamfered pins ensure
OE-quality connector fit
and ease of installation
J04014
THINK TECHSMART FIRST
HVAC Temperature Blend
Chamfered pins ensure
Door Motor
OE-quality connector fit
Ford/Lincoln/Mercury 1997-93
and ease of installation
VIO over 650,000
1.7MILLION
VIO
J04015
HVAC Temperature Blend
Door Motor
Ford/Lincoln Trucks 2004-98
VIO over 1.7 million
THINK TECHSMART FIRST
4.3MILLION
VIO
J04016
HVAC Temperature Blend
Door Motor
Ford/Lincoln 2006-04
VIO over 400,000
THINK TECHSMART FIRST
For complete product offering, visit TECHSMARTPARTS.com
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Smart Solutions for Today’s Technicians™
33
Tech Session Video
Scan to view our video on
Expansion Tank Service Kits or visit:
YouTube.com/TechSmartParts
TechSmart® Import Solutions
J04022
HVAC Temperature Blend
Door Motor
Ford Edge 2013-07
Lincoln MKX 2013-07
VIO over 500,000
J04023
HVAC Temperature Blend
Door Motor
Ford Edge 2013-07
Lincoln MKX 2013-07
VIO over 500,000
J04028
HVAC Temperature Blend
Door Motor
Ford Fusion 2012-10
Lincoln MKX 2012-10
Mercury Milan 2012-10
VIO over 900,000
Chamfered pins ensure
OE-quality connector fit
and ease of installation
TechSmart® offers a wide variety of high-quality European parts
typically bought at the dealer. Scan the QR codes below to view
the Tech Session videos featuring TechSmart’s import solutions.
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
J04047
HVAC Temperature Blend
Door Motor
Ford Trucks 2007-03
VIO over 500,000
THINK TECHSMART FIRST
J04058
HVAC Temperature Blend
Door Motor
Ford Mustang 2012-10
VIO over 200,000
THINK TECHSMART FIRST
J04059
HVAC Temperature Blend
Door Motor
Ford Mustang 2012-11
VIO over 100,000
THINK TECHSMART FIRST
J04079
HVAC Temperature Blend
Door Motor
Ford Freestar 2007-04
Mercury Monterey 2007-04
VIO over 250,000
34
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Chamfered pins ensure
OE-quality connector fit
and ease of installation
Chamfered pins ensure
OE-quality connector fit
and ease of installation
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
For complete product offering, visit TECHSMARTPARTS.com
Tech Sessions:
Import Solutions (Part 1)
G04008
HVAC Temperature Defrost
& Floor Mode Door Motor
Ford Mustang 2009-05
VIO over 500,000
R19001
Hybrid Drive Coolant Pump
Ford Trucks 2008-05
H11001
Ignition Coil Harness Repair Kit
Audi/VW 2006-00
VIO over 280,000
F10001
Ignition Coil Maintenance Kit
GM Trucks 2006-02
VIO over 1.5 million
C02001
Keyless Entry Transmitter
Ford 2011-98
Tech Sessions:
Import Solutions (Part 2)
THINK TECHSMART FIRST
Chamfered pins ensure
OE-quality connector fit
and ease of installation
PROVEN QUALITY
Restores proper coolant
flow to reduce operating
temperatures of
hybrid drive transaxle
PROBLEM SOLVER
Repair only the damaged
portion instead of replacing
the entire harness
PROBLEM SOLVER
Helps reduce water
intrusion in the boot,
increasing coil life
13.4 MILLION
VIO
Smart Solutions for Today’s Technicians™
35
“I want my customers to drive away
knowing their new parts will last. That’s
why they drive away with TechSmart®.”
– John Filippone, Owner, Piedmont Tire and Auto
TechSmart® Keyless Entry Transmitters (Key Fobs)
C02003
Keyless Entry Transmitter
Ford 2013-98
C02004
Keyless Entry Transmitter
GM 2012-04
C02005
Keyless Entry Transmitter
GM 2012-06
VIO 1.7 million
C02006
Keyless Entry Transmitter
GM Trucks 2007-02
C02007
Keyless Entry Transmitter
GM 2009-05
VIO over 720,000
C02008
Keyless Entry Transmitter
GM 2013-06
VIO 1.3 million
C02009
Keyless Entry Transmitter
GM Trucks 2009-02
36
12.9
MILLION
VIO
2.0 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
2.1
MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
2.3
MILLION
VIO
For complete product offering, visit TECHSMARTPARTS.com
Most modern vehicles come with the option for keyless entry. These
key fobs drop, break, get lost, rubber buttons wear, contacts inside
become corroded and the plastic case can crack. TechSmart® now
offers the aftermarket’s highest quality direct replacement key fobs
for over 73 million GM, Ford, Lincoln, and Mercury applications. Each
TechSmart® key fob is a complete unit including premium quality
electronics that can be programmed just like the OE remote;
providing a true direct OE replacement.
See pages 35-42 for product applications.
C02010
Keyless Entry Transmitter
GM 2009-05
VIO over 720,000
C02011
Keyless Entry Transmitter
GM 2006-05
C02012
Keyless Entry Transmitter
GM Trucks 2009-07
VIO over 545,000
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
1.1 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
C02013
Keyless Entry Transmitter
GM 2013-06
1.0 MILLION
VIO
C02014
Keyless Entry Transmitter
GM 2013-07
2.3 MILLION
VIO
Smart Solutions for Today’s Technicians™
37
Sign up to receive E-mail updates
Scan and sign up for the latest product and technology
news from TechSmart®: TechSmartParts.com
TechSmart® Variable Intake Manifold Actuator Repair Kit
C02015
Keyless Entry Transmitter
GM Trucks 2013-07
C02016
Keyless Entry Transmitter
GM 2011-09
VIO over 500,000
C02017
Keyless Entry Transmitter
Chevrolet Trucks 2013-07
C02018
Keyless Entry Transmitter
GM Trucks 2010-07
VIO 1.0 million
C02019
Keyless Entry Transmitter
GM Trucks 2013-07
C02020
Keyless Entry Transmitter
GM Trucks 2004-01
C02021
Keyless Entry Transmitter
GM Trucks 2013-07
VIO 1.3 million
38
1.3 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
1.3
MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
3.3 MILLION
VIO
2.0 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
For complete product offering, visit TECHSMARTPARTS.com
The variable intake manifold on 2011-2005 V6 Mercedes Benz has
a plastic hinge that can easily break, resulting in a stuck intake
manifold flap, a P2006 trouble code, and a costly repair bill.
TechSmart® has designed a new Smart Solution that replaces just
the failed plastic intake hinge with a newly designed metal one
to ensure that there won’t be any intake linkage failures due to a
broken hinge. The TechSmart® Z56003 kit includes a new metal
hinge, spacer, and intake manifold gaskets for a highly-effective
but significantly less expensive repair.
See pages 55 for product applications.
C02022
Keyless Entry Transmitter
GM 2011-05
VIO over 870,000
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
C02024
Keyless Entry Transmitter
GM 2011-01
1.7 MILLION
VIO
C02025
Keyless Entry Transmitter
GM Trucks 2001-98
3.0 MILLION
VIO
C02027
Keyless Entry Transmitter
GM 2007-01
VIO over 530,000
C02028
Keyless Entry Transmitter
GM 2005-01
VIO over 1 million
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
Smart Solutions for Today’s Technicians™
39
Tech Session Video
Scan to view our video on
Steering Column Shift Tubes or visit:
YouTube.com/TechSmartParts
TechSmart® Leak Detection Pump
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
See page 43 for application information.
C02038
Keyless Entry Transmitter
Cadillac CTS 2013-12
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
N
EW
C02032
Keyless Entry Transmitter
GM 2009-06
VIO over 315,000
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
EW
C02031
Keyless Entry Transmitter
GM 2009-05
VIO over 850,000
TechSmart® now offers our Z88001 Leak Detection Pump to replace
failed units for BMW vehicles from 2013-98. A leak detection pump
regularly checks the vehicle’s fuel system for possible vacuum
leaks. Even small leaks can allow fuel vapors to escape into the
atmosphere. Government regulations require on-board testing to
confirm the evaporative system is functioning properly. A defective
Leak Detection Pump will trigger a P1447 DTC and can cause
emissions inspection failure. Replace faulty Leak Detection Pumps
with a new TechSmart® unit to ensure this important emissions
system is functioning properly.
THINK TECHSMART FIRST
N
C02030
Keyless Entry Transmitter
GM 2009-05
VIO over 400,000
N
EW
C02036
Keyless Entry Transmitter
Cadillac CTS 2013-12
Cadillac DTS 2011-10
40
C02037
Keyless Entry Transmitter
Cadillac CTS 2013-12
Cadillac DTS 2011-10
N
PROVEN QUALITY
EW
MILLION
VIO
N
THINK TECHSMART FIRST
EW
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
For complete product offering, visit TECHSMARTPARTS.com
C02040
Keyless Entry Transmitter
Cadillac Escalade 2013-08
VIO over 145,000
C02041
Keyless Entry Transmitter
Cadillac Escalade 2013-10
VIO over 145,000
EW
N
EW
C02035
Keyless Entry Transmitter
GM 2005-01
VIO over 3.1 million
3.0
C02039
Keyless Entry Transmitter
Cadillac CTS 2013-12
N
C02034
Keyless Entry Transmitter
GM 2005-01
C02042
Keyless Entry Transmitter
Cadillac Escalade 2013-10
VIO over 145,000
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
Smart Solutions for Today’s Technicians™
41
“Hard to find parts aren’t so hard
to find anymore with TechSmart®.”
– Oswaldo Lorenzana, Owner, Tolima’s Auto Center
N
EW
TechSmart® Shift Interlock Lever
C02044
Keyless Entry Transmitter
Cadillac CTS 2013-12
Cadillac DTS 2011-10
C02045
Keyless Entry Transmitter
Cadillac CTS 2013-12
Cadillac DTS 2011-10
N
EW
N
EW
N
EW
C02043
Keyless Entry Transmitter
Cadillac Escalade 2013-11
VIO over 145,000
N
EW
C02046
Keyless Entry Transmitter
Cadillac CTS 2013
N
EW
C02048
Keyless Entry Transmitter
Chevrolet/GMC Vans 2010
C02049
Keyless Entry Transmitter
Chevrolet/GM Vans 2011
VIO over 325,000
J72001
Knock Sensor Wiring Harness
GM V8 Engines 2007-99
VIO over 9.1 million
42
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE key fobs
Complete unit matches fit, form,
and function of the original unit
THINK TECHSMART FIRST
Replace a cracked,
frayed, or damaged
knock sensor harness on
GM 8-cylinder engines
For complete product offering, visit TECHSMARTPARTS.com
The shift interlock lever found in 2011-00 Mercedes
shifter assemblies is known to fail due to the OE plastic
construction. When the OE plastic lever fails, the car
will not shift out of park. TechSmart® has constructed
a replacement shift interlock lever assembly out of
anodized billet aluminum for long-lasting strength,
durability and smooth shifting operation. With TechSmart®
you don’t need to replace the entire shifter assembly
when just the lever fails.
See page 47 for application information.
Z88001
Leak Detection Pump
BMW 2013-98
VIO over 1.4 million
V38001
MAF Sensor Repair Kit
Dodge & Freightliner
Sprinter Vans 2004-02
V38002
MAF Sensor Repair Kit
Volkswagen 2006-00
VIO over 300,000
V38003
MAF Sensor Repair Kit
Volkswagen 2008-01
VIO over 460,000
L26001
Oil Level Sensor
BMW 2010-95
PROVEN QUALITY
Replaces damaged OE fuel vapor
leak detection pump restoring
proper leak test functions
COMPLETE KIT
Includes sensor and Torx
bit to replace just the
failed sensor instead of
the entire assembly
COMPLETE KIT
Includes sensor and Torx
bit to replace just the
failed sensor instead of
the entire assembly
COMPLETE KIT
Includes sensor and Torx
bit to replace just the failed
sensor on 2.0L & 4.2L
1.3 MILLION
VIO
Smart Solutions for Today’s Technicians™
43
Tech Session Video
Scan to view our video on
Import Solutions or visit:
YouTube.com/TechSmartParts
PROVEN QUALITY
O27001
Oil Separator
BMW 2006-97
VIO over 340,000
High-failure OE part
OE valves freeze, crack,
and fail especially in
colder weather
PROVEN QUALITY
O27002
Oil Separator
BMW 2006-97
VIO over 340,000
High-failure OE part
OE valves freeze, crack,
and fail especially in
colder weather
Z16005
Oil Separator Kit
BMW 2006-99
VIO over 725,000
High-failure OE part
OE valves freeze, crack,
and fail especially in
colder weather
COMPLETE KIT
Insulated to help prevent oil
separator and hoses from cracking
in cold weather climates
COMPLETE KIT
Insulated to help prevent oil
separator and hoses from cracking
in warm weather climates
T36001
Park Assist Sensor
Ford/Lincoln/Mercury 2011-05
T36004
Park Assist Sensor
Ford/Lincoln/Mercury 2011-05
VIO over 590,000
44
TechSmart® parking sensors are matched 100% to
the OE body style. Each parking sensor is guaranteed
to fit and perform just like the original. Each
TechSmart® parking sensor connector is molded into
the body just like the OE.
For additional product
information, scan the QR code or
visit TechSmartParts.com
See page 44-46 for product applications.
PROVEN QUALITY
Z27003
Oil Separator
Audi/VW 2010-08
VIO over 650,000
Z16006
Oil Separator Kit
BMW 2006-98
VIO over 780,000
TechSmart® Park Assist Sensors
1.7
MILLION
VIO
PROVEN QUALITY
High-quality, direct
replacement for
damaged sensors
For complete product offering, visit TECHSMARTPARTS.com
T36006
Park Assist Sensor
Ford/Lincoln/Mercury 2011-01
T36009
Park Assist Sensor
BMW 2010-06
T36010
Park Assist Sensor
BMW 2008-02
VIO over 660,000
T36019
Park Assist Sensor
Mercedes-Benz 2012-98
T36026
Park Assist Sensor
Ford Excursion 2005-01
Ford Expedition 2002
VIO over 200,000
8.9 MILLION
VIO
1.4 MILLION
VIO
PROVEN QUALITY
High-quality, direct
replacement for
damaged sensors
1.6
MILLION
VIO
PROVEN QUALITY
High-quality, direct
replacement for
damaged sensors
Smart Solutions for Today’s Technicians™
45
Think TechSmart First
®
TechSmart® PMD Relocation Kit
2.5 MILLION
VIO
N
EW
T36027
Park Assist Sensor
Ford/Lincoln/Mercury 2013-09
T36028
Park Assist Sensor
Ford F-150 2013-09
T36030
Park Assist Sensor
Ford/Lincoln 2013-10
VIO over 1.3 million
T36031
Park Assist Sensor
Ford Explorer 2013-11
Ford Flex 2012-10
VIO over 400,000
S39001
PMD Relocation Kit
GM Diesel Trucks 2004-94
VIO over 280,000
46
1.4 MILLION
VIO
PROVEN QUALITY
High-quality, direct
replacement for
damaged sensors
PROVEN QUALITY
High-quality, direct
replacement for
damaged sensors
COMPLETE KIT
Includes new PMD, heat sink,
relocation harness, #9 resistor, and
installation hardware to relocate
the PMD away from heat exposure
The TechSmart® PMD (Pump Mounted Driver) Relocation Kit
allows the installer to move the PMD module to an optimum
location in the engine bay, reducing exposure to harsh
engine operating temperatures and enhancing the PMD
performance while extending its service life.
For product information, scan the
QR code or visit TechSmartParts.com.
See page 46 for product applications.
C24002
PMD Resistor #9
GM Diesel Trucks 2004-94
VIO over 280,000
R45001
Power Distribution Center
Volkswagen 2010-99
VIO over 1.4 million
R45002
Power Distribution Center
Volkswagen Beetle 2003-98
Volkswagen Jetta 2000-99
VIO over 520,000
S39002
PROBLEM SOLVER
PMD Relocation Kit
Relocate a functioning PMD
GM 6.5L Diesel Trucks 2004-94
to prevent failure due to
VIO over 280,000
excessive heat exposure
B05001
Shift Interlock Actuator
Ford 2009-92
C24001
PMD Resistor #5
GM Diesel Trucks 2004-94
VIO over 280,000
B05002
Shift Interlock Lever
Mercedes-Benz 2011-00
VIO over 190,000
PROBLEM SOLVER
#5 resistor offers enhanced
drivability over OE
For complete product offering, visit TECHSMARTPARTS.com
PROBLEM SOLVER
#9 resistor offers enhanced
drivability over OE
PROBLEM SOLVER
OE is prone to melting
and heat failure
Complete assembly includes
body, terminals, fuses, and cover
PROBLEM SOLVER
OE is prone to melting
and heat failure
Complete assembly includes
body, terminals, fuses, and cover
21.5 MILLION
VIO
PROVEN QUALITY
Replace just the broken shift lever
instead of the entire shift assembly
Billet aluminum design replaces
weak OE plastic
Smart Solutions for Today’s Technicians™
47
“Some jobs are tough.
TechSmart® parts are tougher.”
– Steven Baker, Owner, Lee’s Crossing Tire and Auto
TechSmart® Tail Light Circuit Board
F65001
Speed Sensor Harness Repair Kit
Dodge/Plymouth 1997-91
VIO over 3.1 million
Repair damaged speed
sensor harnesses
without replacing the
entire harness
Q18001
Steering Column Shift Tube
Ford/Lincoln/Mercury 2011-90
11.6 MILLION
VIO
Q18003
Steering Column Shift Tube
Ford/Lincoln/Mercury 2007-90
11.3
Molded one-piece unit, TechSmart® offers Tail Light Circuit Boards with
sockets molded directly into the housing to prevent water intrusion into the
circuit board.
TechSmart® offers OE-matching units for the most popular applications.
For product information, scan the QR code
or visit TechSmartParts.com
See pages 48-50 for product applications
MILLION
VIO
Q46003
Tail Light Circuit Board
Dodge Trucks 2006-03
VIO over 1.5 million
High-quality replacement
Q18002
for worn OE bushing
Steering Column Shift Tube Bushing
Ford/Lincoln/Mercury 2011-90
For use with
VIO over 23.5 million
Q18001 and Q18003
Q46004
Tail Light Circuit Board
GM Minivans 2005-97
VIO over 1.8 million
U44001
Supercharger Bypass Valve
GM 2007-96
VIO over 1.9 million
Q46001
Tail Light Circuit Board
GM Trucks 2009-02
VIO over 540,000
Q46002
Tail Light Circuit Board
Chevy TrailBlazer 2009-04
VIO over 900,000
48
COMPLETE KIT
PROBLEM SOLVER
Direct replacement bypass
valve restores proper
supercharger boost pressures
PROBLEM SOLVER
Sockets molded into the
housing to protect circuit
board from water intrusion
PROBLEM SOLVER
Sockets molded into the
housing to protect circuit
board from water intrusion
For complete product offering, visit TECHSMARTPARTS.com
Q46005
Tail Light Circuit Board
GM Trucks 2000-92
VIO over 5.1 million
Q46006
Tail Light Circuit Board
GM Trucks 2000-92
VIO over 5.1 million
Q46007
Tail Light Circuit Board
Jeep Liberty 2011-08
VIO over 200,000
PROBLEM SOLVER
High-quality direct
replacement for failed
OE circuit boards
PROBLEM SOLVER
Replaces both the LH and
RH failed OE units
PROBLEM SOLVER
Includes gasket to
protect circuit board from
water intrusion
PROBLEM SOLVER
Includes gasket to
protect circuit board from
water intrusion
PROBLEM SOLVER
High-quality direct
replacement restores
proper tail light function
Smart Solutions for Today’s Technicians™
49
TechSmart® ‘New Smart Idea’
We want to hear from you! Scan to send us your best idea.
Submit your own idea for a problem-solving part:
TechSmartParts.com/NewSmartIdea
TechSmart® Battery Current Sensor
S46001
Tail Light Circuit Board
Chevrolet 2005-97
VIO over 1 million
THINK TECHSMART FIRST
S46002
Tail Light Circuit Board
GM 2005-97
VIO over 1.1 million
THINK TECHSMART FIRST
Z46008
Tail Light Circuit Board
Pontiac Grand Am 2005-99
VIO over 960,000
THINK TECHSMART FIRST
Z46009
Tail Light Circuit Board
Pontiac Grand Am 2005-99
VIO over 1 million
THINK TECHSMART FIRST
Z46010
Tail Light Circuit Board
Nissan 2013-12
VIO over 145,000
Z46011
Tail Light Circuit Board
Nissan 2013-12
VIO over 145,000
High-quality direct
replacement restores
proper tail light function
High-quality direct
replacement restores
proper tail light function
High-quality direct
replacement restores
proper tail light function
High-quality direct
replacement restores
proper tail light function
THINK TECHSMART FIRST
High-quality direct
replacement for failed OE tail
light circuit boards.
THINK TECHSMART FIRST
High-quality direct
replacement for failed OE tail
light circuit boards.
PROBLEM SOLVER
Z63001
TechSmart aluminum
Thermostat Housing Assembly
construction replaces
BMW 2006-97
weak OE plastic design
VIO over 1 million
Includes temperature sensor,
thermostat, and seal
50
For complete product offering, visit TECHSMARTPARTS.com
The battery current sensor is part of GM’s Smart Charging System,
introduced in 2004 as increased fuel economy standards forced the
OE vehicle manufacturers to squeeze as much MPG out of a vehicle as
possible. The sensors measure current through the negative battery
cable and feed a signal back to the BCM or PCM, which regulates the
alternator’s charging output according to different conditions. When the
sensor fails the vehicle will not charge correctly, resulting in a DTC and
potentially a dead battery. Replacing the battery current sensor with a
brand new direct-replacement TechSmart® unit ensures the vehicle’s
Smart Charging System can function properly.
See page 5 for product applications.
Z63003
Thermostat Housing Assembly
BMW Cars & SUVs 2011-06
VIO over 870,000
Z63008
Thermostat Housing Assembly
Ford Focus 2.0L 2011-05
Ford Ranger 2.3L 2003-01
PROVEN QUALITY
High-quality direct
replacement includes
temperature sensor
and thermostat
1.2
MILLION
VIO
Z63013
COMPLETE KIT
Thermostat Housing Assembly
High-quality direct
Mini Cooper 2008-02
replacement
housing includes
VIO over 100,000
gasket and thermostat
S67001 (replaces S47001)
Third Brake Light
Chevy Tahoe/Suburban 2006-03
GMC Yukon/Yukon XL 2006-03
VIO over 1.4 million
S47002
Third Brake Light Gasket
Chevy Tahoe/Suburban 2006-03
GMC Yukon/Yukon XL 2006-03
VIO over 1.4 million
Brighter than OE LED
3rd brake light
Includes a new rubber
gasket to prevent
water intrusion
PROBLEM SOLVER
Replace just the
dry-rotted gasket to
prevent water intrusion
Smart Solutions for Today’s Technicians™
51
Tech Session Video
Scan to view our video on
V V T Chain Tensioners or visit:
YouTube.com/TechSmartParts
TechSmart® Turbocharger Oil Drain Tube
T42001
Throttle Position Sensor
Repair Kit
Honda 2001-88
VIO over 4.5 million
T42002
Throttle Position Sensor
Repair Kit
Acura 2006-02
Honda 2001-97
VIO over 630,000
T42003
Throttle Position Sensor
Repair Kit
Acura 2005-02
Honda 2005-02
COMPLETE KIT
Replace just the failed sensor
Includes gasket and
mounting hardware
Salt Fogging Test: Our engineers subjected OE and TechSmart® samples to a
salt fogging test to accelerate corrosion and see how our improved TechSmart®
design would compare to the original. To view the salt fogging test results, visit
TechSmartParts.com or scan the QR code below.
For product information, scan the QR
code or visit TechSmartParts.com.
See page 54 for product applications.
THINK TECHSMART FIRST
COMPLETE KIT
Replace just the failed sensor
Includes gasket and
mounting hardware
COMPLETE KIT
Replace just the failed sensor
Includes gasket and
mounting hardware
T55001
TPMS Relearn and Scan
Tool Kit
C32001
Transmission Oil Temp Sensor
Ford 2010-95
VIO over 3 million
Full function TPMS activation
and programming tool with
cloning capability
THINK TECHSMART FIRST
High-quality direct
replacement for
failed OE part
N
EW
T42004
Throttle Position Sensor
Repair Kit
Honda 2005-03
VIO over 1.1 million
4.5 MILLION
VIO
TechSmart® improved the Turbocharger Oil Drain Tube for Ford 6.0L diesel
applications by developing a rust-resistant design that uses Zinc plated cold-rolled
steel.
T42005
Throttle Position Sensor
Repair Kit
Honda Civic 1.7L 2005-01
1.4
MILLION
VIO
THINK TECHSMART FIRST
T55000
TPMS Clone Tool
N
EW
PROVEN QUALITY
T55003
TPMS Programming Tool
52
Clone the ID of the existing
TPMS sensors to the new
SMP® clone-able sensors
without factory-relearn
Full-function TPMS activation
and programming tool
with cloning capability
Can program our new QWIK-SENSOR
Multi-Coverage TPMS Sensors
For complete product offering, visit TECHSMARTPARTS.com
C32002
Transmission Oil Temp Sensor
Ford 2010-91
14.7
M14001
Transmission Pressure
Switch Assembly
GM 2008-93
23.6 MILLION
VIO
M14003
Transmission Pressure
Switch Assembly
GM Trucks 2009-91
17.1 MILLION
VIO
MILLION
VIO
Smart Solutions for Today’s Technicians™
53
“My degree in electrical engineering
helped me determine that TechSmart®
is the smart choice.”
– Tom Farrell, Owner, Electro-Tech Auto Repair
TechSmart® Turbocharger Actuator
N14002
Transmission Pressure
Switch Assembly
GM 2002-97
4.0 MILLION
VIO
L17001
Turbocharger Oil Drain Tube
Ford E-Vans 2010-05
Ford F-Series Pickup 2007-05
VIO over 470,000
PROVEN QUALITY
Zinc coated tube offers
greater corrosion
resistance than the OE
Replaces damaged or clogged
turbocharger actuators on Ford’s
Variable Geometry Turbocharger
(VGT) equipped 6.0L Engines
G12001
Turbocharger Bypass Valve
Audi/VW 2005-98
VIO over 470,000
U43001
Turbocharger Solenoid
GM 1997-95
VIO over 163,000
PROVEN QUALITY
Stronger “710P” valve
with 14.4 lb spring for
better-than-OE performance
PROVEN QUALITY
High-quality direct
replacement for
failed OE part
PROBLEM SOLVER
L86001
High-quality direct replacement
Turbocharger Speed Sensor
Dodge Ram 5.9L & 6.7L 2010-07 for failed Turbocharger Speed
Sensors on Dodge Ram 5.9L
VIO over 300,000
and 6.7L Diesel Engines
R56001
Variable Intake Manifold Actuator
Audi/VW w/2.0T 2010-05
VIO over 675,000
54
PROBLEM SOLVER
Restores drivability and
clears P2004 or P2015
“Flapper Sensor Failure”
DTCs on 2.0T engines
For complete product offering, visit TECHSMARTPARTS.com
EW
PROVEN QUALITY
See page 54 for product applications.
N
R75002
Turbocharger Actuator
Ford Trucks 6.0L 2010-04
VIO over 800,000
TechSmart® now offers our R75002 Turbocharger Actuator,
or Variable Geometry Turbocharger (VGT) Control Valve for
Ford 6.0L diesel engines. The 6.0L VGT actuator controls
the flow of the exhaust gases through the turbocharger
and when they fail, the vanes can stick, the vehicle can
lose power and/or generate too much or too little boost
pressure, causing damage to the turbocharger. TechSmart®
now offers a high-quality, direct replacement for failed VGT
actuators to help restore proper turbocharger function.
R56002
Variable Intake Manifold Actuator
Mazda 3 2009-04
VIO over 235,000
Z56003
Variable Intake Manifold
Actuator Repair Kit
Mercedes Benz 2011-05
VIO over 1 million
S29001
Variable Valve Timing
(VVT) Chain Tensioner Kit
Audi/VW 2006-01
VIO over 420,000
B72001
Variable Valve Timing
(VVT) Solenoid
Audi Cars & SUVs 2012-08
VIO over 240,000
L53001
Variable Valve Timing
(VVT) Solenoid
Ford Trucks 2010-05
VIO over 3.1 million
PROBLEM SOLVER
Replace just the failed
unit instead of the
entire expensive intake
manifold assembly on
Mazda 3 2.0L engines
COMPLETE KIT
Replaces the damaged OE
plastic intake manifold hinge
with a metal unit
Includes everything necessary
for a complete repair
COMPLETE KIT
Includes both the chain
tensioner assembly and
gasket set that is typically
sold separately by the dealer
NEW TECHNOLOGY
High-quality replacement
for clogged solenoids
THINK TECHSMART FIRST
Corrects rough idle, poor
drivability and misfire in
4.6L and 5.4L V8 engines
Smart Solutions for Today’s Technicians™
55
Tech Session Video
Scan to view our video on V V T Solenoids
and Cam Phaser or visit:
YouTube.com/TechSmartParts
TechSmart® Honda Throttle Position Repair Kits
L53004
Variable Valve Timing
(VVT) Solenoid
Ford/Lincoln/Mercury
2013-06
L53005
Variable Valve Timing
(VVT) Solenoid
Ford/Lincoln 2013-12
VIO over 200,000
L53006
Variable Valve Timing
(VVT) Solenoid
Ford Fusion 2009-07
Mercury Milan 2009-07
VIO over 190,000
L53007
Variable Valve Timing
(VVT) Solenoid
Ford Escape 2012-09
Ford Fusion 2012-10
Mercury Mariner 2011-09
Mercury Milan 2011-10
VIO over 575,000
L53008
Variable Valve Timing
(VVT) Solenoid
Ford 2013-11
Lincoln 2013-11
L53009
Variable Valve Timing
(VVT) Solenoid
Ford 2013-11
Lincoln 2013-11
VIO 1.1 million
L53010
Variable Valve Timing
(VVT) Solenoid
Ford 2013-11
VIO over 240,000
56
1.4 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE solenoids
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE solenoids
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE solenoids
1.1 MILLION
VIO
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE solenoids
THINK TECHSMART FIRST
High-quality direct replacement
for failed variable valve timing
solenoids on Ford 1.6L engines
For complete product offering, visit TECHSMARTPARTS.com
TechSmart® is proud to introduce our new Throttle Position
Sensor Repair Kits for Honda and Acura models. In the past,
your only option when the throttle position sensor failed on your
Honda/Acura was to replace the entire throttle body. With the
TechSmart Throttle Position Sensor repair kit, you can greatly
reduce the cost of the repair by replacing the failed TPS. Simply
drill out the old rivets, install with the new hardware kit, and
follow the OE service manual TPS calibration procedure. Each kit
includes a new throttle position sensor, gasket, and hardware kit
for a cost effective repair.
See page 52 for product applications.
L53011
Variable Valve Timing
(VVT) Solenoid
Hyundai 2011-09
VIO over 560,000
V53003
Variable Valve Timing
(VVT) Solenoid
Hyundai Elantra 2010-04
Hyundai Tiburon 2008-01
Hyundai Tucson 2009-04
VIO over 800,000
B75001
Wastegate Frequency
Control Valve
Audi/VW w/2.0T 2010-05
VIO over 600,000
Z49046
Windshield Washer
Fluid Reservoir
Toyota Corolla 2002-98
VIO over 880,000
R87001
Wiper Control Module
Hyundai Santa Fe 2006-01
VIO over 500,000
THINK TECHSMART FIRST
High-quality direct replacement
for failed OE solenoids
THINK TECHSMART FIRST
High-quality replacement
for clogged or burned
out solenoids
THINK TECHSMART FIRST
High-quality direct replacement
“N75” valve resolves boost
pressure and drivability issues
caused by a failed OE valve
PROBLEM SOLVER
Designed to sit lower in the engine
bay to clear the hood, preventing
the body from cracking when the
hood is closed on it like the OE unit
PROVEN QUALITY
High-quality direct replacement for
failed rear wiper control module
restores rear wiper function
Smart Solutions for Today’s Technicians™
57
®
®
TechSmart High-Pressure
Fuel Pump Cam Follower
®
TechSmart Distributor Assemblies
TechSmart® engineers have developed the finest quality New NOT REMAN distributor
assemblies for GM 4.3L V6 & 5.0/5.7L V8 applications. Behind each part is a meticulous
attention to detail, rigorous testing, and over 90 years experience in ignition manufacturing.
Think TechSmart® first when choosing your next distributor.
T48001
Fuel Pump Cam Follower
VW/Audi 2.0T 2013-06
VIO over 1.0 Million
• High Dielectric Strength Cap ensures accurate energy transfer and spark timing
• Improved Gear Design for enhanced performance in high-torque applications
• Stainless Steel Screws protect against corrosion
Catastrophic Failure
• 100% Tested to ensure peak performance and extended distributor life
• SAE J1171 Certified for use in marine applications
• Designed and Manufactured in the USA
New TechSmart® unit
Z95001
Distributor Assembly
GM 5.0/5.7L V8 2004-96
VIO 2.0 million
TechSmart® now offers a high-quality direct replacement High-Pressure Fuel Pump Cam
Follower for 2013-2006 VW/Audi 2.0T.
The low-friction coating on the original units can wear down over time causing excess
friction against the cam lobe and high-pressure fuel pump plunger. This can lead to
catastrophic failure and an expensive repair. Checking for wear on the original unit and
replacing the cam follower with the TechSmart® T48001 will save money in the long run.
58
For complete product offering, visit TECHSMARTPARTS.com
Z95002
Distributor Assembly
GM 4.3L V6 2005-96
VIO 1.1 million
Smart Solutions for Today’s Technicians™
59
HVAC Air Door Actuators
with Chamfered Pins
An HVAC Blend Door Motor/Air Door
Actuator replacement can be a difficult
and long install (7+ hours). In most cases
technicians are working in a confined
area twisting and bending to install the
actuator. Reconnecting the harness
usually requires balancing the harness
on fingertips, blindly trying to make the
connection. TechSmart's chamfered pins
allow technicians to reattach the harness
easily, without the risk of damaging, bending, or snapping the pins; ensuring the job
is done right the first time.
Scan the QR code
to view our Tech
Sessions video
on HVAC Air
Door Actuators
Steering Column Shift Tubes & Bushings
Q18001 Steering Column Shift Tube
−− Ford/Lincoln/Mercury 2011-90
−− VIO over 11.6 million
Q18002 Steering Column Shift Tube Bushing
−− Ford/Lincoln/Mercury 2011-90
−− VIO over 23.5 million
Q18003 Steering Column Shift Tube
You don't want to do this job twice.
TechSmart® HVAC Air Door Actuators
with Chamfered Pins help you get it
done right the first time.
TechSmart® HVAC Air Door Actuators are
engineered with chamfered pins for a better
connector fit.
−− Ford/Lincoln/Mercury 2007-90
−− VIO over 11.3 million
The OE Problem
Steering column shift tubes are used
to move the automatic transmission’s
mechanical linkage when shifting at the
steering column. Service technicians
continue to see vehicles coming into their
shops with broken steering column shift
tubes. This labor intensive repair can
exceed 2 hours.
TechSmart® Proven
Quality Solution
60
TechSmart®
Competitor
Chamfered Pins
Flat Pins
For complete product offering, visit TECHSMARTPARTS.com
TechSmart® provides a proven quality
solution with Steering Column Shift
Tubes that are 3.2 mm thick at the
highest stress point, twice as thick as the
competition. These high-volume, highquality TechSmart® parts are engineered
as direct-fit replacements for the broken
units. Why replace the unit with another
that may fail again? Repair it right the
first time with stronger, longer-lasting
TechSmart® Steering Column Shift Tubes.
Competitor's unit is prone to breaking
at high-stress point on shift tube
Competition
1.6 mm
TechSmart®
3.2 mm
Scan the QR code
to view our Tech
Sessions video on
Steering Column
Shift Tubes
Smart Solutions for Today’s Technicians™
61
TechSmart Headlight Level Sensor
®
TechSmart® offers a line of premium Headlight Level Sensors for today’s most
popular import applications. Headlight level sensors work with a vehicle’s
self-levelling headlight system and adjust the headlight height in relation to the
vehicle height. If the vehicle’s trunk is loaded and the rear is sagging, this
would typically cause the lights to shine high. With operational headlight
level sensors, the headlight level would be adjusted to compensate for
the rear being low. When the OE sensor fails you’re left with a headlight
that will shine either too high or too low, creating a dangerous driving situation for vehicles on the road.
When the original fails, trust TechSmart® to provide the highest-quality replacement solution for this issue.
Variable Intake Manifold Actuator Repair Kit
The variable intake manifold on 2011-05 V6 Mercedes Benz
vehicles have a plastic hinge that can easily break, resulting in a
stuck intake manifold flap, a P2006 trouble code, and a costly repair bill.
TechSmart® has designed a new Smart Solution that replaces just
the failed intake with a newly designed metal one to ensure that
there won’t be any intake linkage failures due to a broken hinge.
The TechSmart® Z56003 kit includes a new metal hinge, spacer,
and intake manifold gaskets for a highly effective and significantly
less expensive repair.
New TechSmart® unit
installed on an old manifold
Functioning Headlight Level Sensor
Headlight beams remain level despite vehicle height.
Engine Coolant Bleeder Valve
Malfunctioning Headlight Level Sensor
Chrysler 2.7L engines utilize an air coolant bleeder on top of
Headlight beams angle up due to vehicle height
reducing driver visibility.
the engine. Over time, the constant hot and cold conditions can
cause the housing to weaken and bleed screw to stick. Excess
HID Headlight Ballast
TechSmart® delivers a line of high-quality, direct-replacement HID Headlight Ballasts for domestic
and import vehicles. HID headlights require a ballast to power them since they do not run on
low-voltage current. When a ballast overheats and fails, the HID light system
becomes inoperative. TechSmart’s line of HID Headlight Ballasts covers
today’s most popular domestic and import applications. A high
attention to quality ensures that this advanced safety feature
functions properly each and every time you install a new
TechSmart® unit.
62
For complete product offering, visit TECHSMARTPARTS.com
force used to open a stuck bleed screw can result in a
cracked housing.
New bleed screw/
receiver design
TechSmart® added an extra hex receiver to the
base of the bleed screw so a wrench can hold the
bleed valve in place while using another wrench to
turn the bleed screw. This results in less stress on
the housing and prevents cracks and leaks while
bleeding the coolant. Each housing includes a new
coolant temp sensor and gaskets for a complete
drop in replacement.
Z63010
Engine Coolant Air Bleeder Valve
Chrysler Sebring 2.7L 2006-01
Dodge Stratus 2.7L 2006-01
VIO 1.1 million
Smart Solutions for Today’s Technicians™
63
TechSmart Fuel Injection
Control Module (FICM)
®
The 6.0L Ford Power Stroke diesel engine utilizes a Fuel Injection Control Module (FICM) to regulate fuel
flow through the vehicle’s injection pump and fuel injectors. Over time, the rapid heating and cooling
from normal operation takes its toll on the critical circuitry on the module’s power board. In the past,
when the power board failed, the only option was to buy a complete FICM assembly or half-shell kit.
Not any more.
• Re-engineered circuit board layout
The engineers at our Orlando, Florida
advanced electronics manufacturing facility • Higher-quality electronics cut down excess heat
tackled this critical fuel system issue by
• Four large coils on the board custom made to SMP spec
redesigning the board from the ground up,
• Gold-plated contacts for greater energy transfer
with significant performance upgrades. The
result is a TechSmart® FICM power board
• Built-in load dump protection to prevent
high-voltage interference
that stands up to the toughest underhood
®
conditions. This TechSmart solution
• No programming necessary
ensures the system failure is fixed right
• NEW, not remanufactured
the first time.
• Designed and manufactured in the U.S.A.
R76001
Fuel Injector Control Module
Ford 6.0L Diesel Trucks 2010-03
VIO over 700,000
To purchase TechSmart ® parts, contact your
authorized SMP ® supplier or representative.
TechSmart® by SMP®
3718 Northern Boulevard, Long Island City, NY 11101
©2014 TechSmart®
TS11090