RMX™ Series Technical Service Manual
Transcription
Technical Service Manual RMX™ Series ▲ RMX 850 ▲ RMX 1450 ▲ RMX 2450 *TD-000098-00* TD-000098-00 Rev. B RMX Series Technical Service Manual RMX 850 RMX 1450 RMX 2450 QSC Audio Products, Inc. Technical Services Group Phone: 1-800 QSC AUDIO (1-800-772-2834) USA only +1 (714) 957-7150 Fax: +1 (714) 754-6173 Postal: 1665 MacArthur Blvd. Costa Mesa, California 92626 USA E-mail: [email protected] Web: http://www.qscaudio.com (product information and support) http://www.qscstore.com (parts and accessory sales) Copyright 2001, 2002 QSC Audio Products, Inc. All rights reserved. Document # TD-000098-00, Rev. B. Released February 2002. RMX Series Technical Service Manual 1 RMX Series Performance Specifications RMX 850 RMX 1450 RMX 2450 OUTPUT POWER in watts FTC: 20 Hz–20 kHz @ 0.1% THD, both channels driven 8Ω per channel 185 260 450 4Ω per channel 280 400 650 EIA: 1 kHz @ 0.1% THD, both channels driven 8Ω per channel 200 280 500 4Ω per channel 300 450 750 1 kHz @ 1% THD, typical, both channels driven 2Ω per channel 430 700 1200 Bridge Mono: 8Ω, 20 Hz–20 kHz, 0.1% THD 530 800 1300 8Ω, 1 kHz, 0.1% THD 600 900 1500 4Ω, 1 kHz, 1% THD, typical 830 1400 2400 DYNAMIC HEADROOM 2 dB @ 4Ω DISTORTION SMPTE-IM < 0.01% < 0.01% < 0.02% FREQUENCY RESPONSE 20 Hz–20 kHz, +0/-1 dB (at 10 dB below rated output power) -3 dB points: 5 Hz and 50 kHz DAMPING FACTOR > 300 @ 8Ω NOISE (unweighted 20 Hz to 20 kHz, below rated output) 100 dB 100 dB 100 dB VOLTAGE GAIN 31.6× (30 dB) 40× (32 dB) 50× (34 dB) INPUT SENSITIVITY, V RMS full rated power @ 8Ω 1.15v (+3.4 dBu) 1.15v (+3.4 dBu) 1.23v (+4.0 dBu) INPUT IMPEDANCE 10 KΩ unbalanced 20 KΩ balanced CONTROLS Front: AC switch, Ch. 1 and Ch. 2 gain Rear: 10-position DIP switch INDICATORS POWER: Green LED CLIP: Red LED, 1 per channel SIGNAL: Yellow LED, 1 per channel CONNECTORS Input: Active balanced; XLR and ¼" (6.3 mm) TRS, tip and pin 2 positive, and barrier strip Output: “Touch-Proof” binding posts and Neutrik Speakon™ COOLING Continuously variable speed fan, back-to-front air flow AMPLIFIER PROTECTION Full short circuit, open circuit, thermal, ultrasonic, and RF protection Stable into reactive or mismatched loads LOAD PROTECTION Turn-on/turn-off muting, AC coupling, triac crowbar (on each channel) OUTPUT CIRCUIT TYPE AB AB H AB: Class AB complementary linear output H: Class AB complementary linear output with Class H 2-step high efficiency circuit DIMENSIONS 19.0" (48.3 cm) wide, 3.5" (8.9 cm) tall (2 rack spaces) 15.9" (40 cm) deep (rack mounting to rear support ears) WEIGHT Shipping: 41 lb. (18.6 kg) 46 lb. (20.9 kg) 50.5 lb. (23 kg) Net: 35 lb. (15.9 kg) 40 lb. (18.2 kg) 44.5 lb. (20.2 kg) POWER REQUIREMENTS Available for 120 or 220–240 VAC, 50/60 Hz POWER CONSUMPTION @ 120 VAC Typical1 Full2 Max3 Typical1 Full2 Max3 Typical1 Full2 Max3 (both channels driven) Idle 0.5 A Idle 0.5 A Idle 0.6 A Multiply currents by 0.5 for 230V units 8Ω 3A 4Ω 2Ω 8Ω 4.1 A 7.4 A 3.7 A 5.4 A 10 A 4.5 A 6.6 A 11.5 A 4Ω 6A 9.6 A 16 A 6.5 A 9.5 A* 17 A* 2Ω 9.3 A 14.7 A* 25 A* 8Ω 4A 9.7 A 16.4 A 4Ω 6.3 A 15.6 A 27 A 2Ω 9.2 A 23 A* 41 A* US patents pending SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2 QSC Audio Products, Inc. Table of Contents RMX Series Performance Specifications ........................................................................................................................................ 4 1. Introduction ........................................................................................................................................................................................ 6 1.1 Service bulletins ................................................................................................................................................................................ 6 1.2 The well-equipped service bench ..................................................................................................................................................... 6 1.3 Working with surface-mount components ....................................................................................................................................... 6 1.4 Series description ............................................................................................................................................................................. 8 1.5 Technical descriptions and theory of operation ................................................................................................................................ 8 2. Component identification and pinout ........................................................................................................................................... 10 3. Troubleshooting: Symptoms, causes, & remedies ..................................................................................................................... 12 3.1 Excessive current draw ..................................................................................................................................................................... 12 3.2 Protection, muting, and turn-on/turn-off delay problems ................................................................................................................ 12 3.3 Faults with signal present ................................................................................................................................................................. 13 3.4 Instability ........................................................................................................................................................................................... 13 3.5 Power supply & rail balancing problems .......................................................................................................................................... 14 4. RMX calibration procedures .......................................................................................................................................................... 14 4.1 Setting bias ....................................................................................................................................................................................... 14 4.2 Setting positive and negative current limits ..................................................................................................................................... 15 5. Servicing RMX amplifiers ............................................................................................................................................................... 16 5.1 Mechanical disassembly and re-assembly ....................................................................................................................................... 16 6. Replacement parts ............................................................................................................................................................................ 17 6.1 RMX 850 Replacement Parts ............................................................................................................................................................ 17 6.2 RMX 1450 Replacement Parts .......................................................................................................................................................... 20 6.3 RMX 2450 Replacement Parts .......................................................................................................................................................... 23 7. Schematics and diagrams ............................................................................................................................................................... 27 7.1 RMX Assembly/Disassembly Diagram 1 of 2 (All models) ............................................................................................................... 27 7.2 RMX Assembly/Disassembly Diagram 2 of 2 (All models) ............................................................................................................... 28 7.3 RMX 850 Schematic Diagram 1 of 3 Channel 1 ............................................................................................................................... 29 7.4 RMX 850 Schematic Diagram 2 of 3 Channel 2 ............................................................................................................................... 30 7.5 RMX 850 Schematic Diagram 3 of 3 Power Supply ......................................................................................................................... 31 7.6 RMX 1450 Schematic Diagram 1 of 3 Channel 1 ............................................................................................................................. 32 7.7 RMX 1450 Schematic Diagram 2 of 3 Channel 2 ............................................................................................................................. 33 7.8 RMX 1450 Schematic Diagram 3 of 3 Power Supply ....................................................................................................................... 34 7.9 RMX 2450 Schematic Diagram 1 of 3 Channel 1 ............................................................................................................................. 35 7.10 RMX 2450 Schematic Diagram 2 of 3 Channel 2 ........................................................................................................................... 36 7.11 RMX 2450 Schematic Diagram 3 of 3 Power Supply ..................................................................................................................... 37 7.12 RMX 850 Chassis Wiring Diagram ................................................................................................................................................. 38 7.13 RMX 1450 Chassis Wiring Diagram ............................................................................................................................................... 39 7.14 RMX 2450 Chassis Wiring Diagram ............................................................................................................................................... 40 RMX Series Technical Service Manual 3 1. Introduction 1.1 Service bulletins Contact QSC Technical Services to make sure you have the most up-to-date service bulletins for RMX Series amplifiers. Service bulletins may be distributed in hard copy, via fax, and electronically (Adobe Acrobat PDF) via CD-ROMs, FTP from the QSC web site (www.qscaudio.com), and e-mail. These service bulletins had been issued at the time this manual was printed: RMX0001, “Q205 Lead Stress” (RMX 2450 only); RMX0002, “RMX Turn-on Delay” (all RMX models); RMX0003, “RMX 2450 Turn-off Mute” (RMX 2450); RMX0004, “RMX 2450 AC Wire Routing” (RMX 2450); RMX0005, “RMX 2450 AC Wire Replacement” (RMX 2450); and RMX0006, “RMX 2450 IRFZ44N Field Effect Transistors (RMX 2450). 1.2 The well-equipped service bench To properly service RMX amplifiers, a technician needs the right tools. The technician’s service bench should have the following equipment: • Digital multimeter with RMS AC voltage and current • Digital clamp-on ammeter • Dual-trace oscilloscope • Audio distortion analyzer • Non-inductive load resistors, configurable as 8 ohms (min. 500 watts capacity), as 4 ohms (min. 750 watts capacity), and 2 ohms (min. 1200 watts capacity) • Variable AC voltage source, such as a Variac or Powerstat variable transformer, with a rated current capacity of up to 25A (for 120V models) or 12A (for 230V models) • Low-distortion audio sine wave generator • Philips and flat screwdrivers • Soldering iron with a fine tip (25–60W recommended) • Rosin-core solder (60/40 or 63/37) • Long-nose pliers • Diagonal cutters • Wire strippers Automated test equipment, such as an Audio Precision workstation, is very useful for servicing RMX amplifiers. Contact QSC Technical Services to obtain applicable AP test files. 1.3 Working with surface-mount components RMX amplifiers, like many modern electronic products, use surface-mount technology (SMT) components where appropriate in order to make high-density circuitry that is reliable and economical to manufacture. SMT components in the RMX amps are used in the small-signal and control circuits, so they do not handle significant amounts of power; therefore, they are subject to very little stress and should seldom fail. Sometimes they do fail, or they require replacement for a performance upgrade or modification. Thus, it is important to know how to work with SMT components. Specialized tools and equipment exist for soldering, unsoldering, and removing SMT components quickly and efficiently, but they are often expensive. Most SMT repairs, though, can be handled reasonably well with common tools and equipment, such as tweezers, solder braid, and fine-tip soldering irons. The original factory components are tacked to the board with a spot of glue, so you might have to apply some force to break the adhesive. Two-terminal components (resistors, capacitors, diodes, etc.) Removal 1 Use two soldering irons, preferably about 25 to 40 watts, with fine tips. 2 With a soldering iron in each hand, hold one tip on the solder at one end of the component and the other tip on the other end (Figure 1.1). 3 Once the solder melts on both ends, grip the component between the two tips and lift it from the circuit board. 4 Use solder braid and a soldering iron to remove the solder from the two pads (Figure 1.2). 4 Figure 1.1. Solder braid Figure 1.2. QSC Audio Products, Inc. Insertion 1 With a soldering iron and 60/40 or 63/37 eutectic-type solder, melt just enough solder onto one pad to create a small mound (Figure 1.3). 2 Grasp the component in the middle with tweezers. Melt the small mound of solder with the iron and place the component across the two pads (in the correct orientation, if the component is sensitive to direction) and press it flat against the circuit board, with one end of the component immersed in the melted solder (Figure 1.4). 3 Hold the component in place and take the soldering iron away. Let the solder harden to tack the component in place. 4 Fully solder the other end of the component to its pad. Let the solder harden (Figure 1.5). 5 Fully solder the tacked end of the component to its pad (Figure 1.6). Solder Figure 1.3. Tweezers Figure 1.4. Three-terminal components (transistors, etc.) Solder Figure 1.5. Solder Removal 1 With a soldering iron and solder braid, remove as much solder as possible from the middle terminal of the component. 2 With a soldering iron in each hand, hold one tip on the solder at the terminal at one end of the component and the other tip on the terminal at the other end. 3 When the solder on both ends melts, grip the component between the two tips and lift it from the circuit board. You might need to quickly touch the pad on the middle terminal with a soldering iron to melt any remaining solder that might be holding the component down. 4 Use solder braid and a soldering iron to remove the solder from the three pads. Figure 1.6. Insertion 1 With a soldering iron and 60/40 or 63/37 eutectic-type solder, melt just enough solder onto one pad to create a small mound of solder. 2 Grasp the component with tweezers. Melt the small mound of solder with the iron and place the component in the correct orientation across the three pads and press it flat against the circuit board, with one terminal of the component pressed into the melted solder. 3 Hold the component in place and take the soldering iron away. Let the solder harden to tack the component in place. 4 Fully solder the other terminals of the component to their pads. Let the solder harden. 5 Fully solder the tacked terminal of the component to its pad. Multi-pin components (ICs, etc.) Removal Removing a multi-pin SMT component is a delicate procedure. Ideally, you should use a soldering iron with an attachment that allows you to heat all the pins simultaneously. If such a soldering device is not available, use this procedure: 1 Use a soldering iron and solder braid to remove as much solder as possible from the pins of the component. 2 With fine tweezers, carefully try to lift each pin to see if it’s free. If it’s not, touch it with the tip of the soldering iron and if necessary, use the solder braid to remove the remaining solder. 3 Repeat the process until all the pins are free and you can remove the component. Insertion 1 With a soldering iron and 60/40 or 63/37 eutectic-type solder, melt just enough solder onto one pad to create a small mound of solder. It is usually easiest to use a pad that corresponds to one of the end or corner pins of the component. 2 Grasp the component with tweezers. Melt the small mound of solder with the iron and place the component in the correct orientation upon its pads and gently press it flat against the circuit board, with the appropriate terminal of the component pressed into the melted solder. 3 Hold the component in place and take the soldering iron away. Let the solder harden to tack the component in place. 4 Fully solder the other terminals of the component to their pads. Let the solder harden. 5 Fully solder the tacked terminal of the component to its pad. RMX Series Technical Service Manual 5 The RMX 850 and RMX 1450 have single-sided printed circuit boards. The RMX 2450 uses double-sided boards. 1.5 Technical descriptions and theory of operation Note: Some of these descriptions concern circuitry that is duplicated in the amplifier’s two channels. For the sake of simplicity, the descriptions are of Channel 1 only. Components in Channel 1 have a 3-digit designation with “1” as +Vcc the first digit; their equivalents in Channel 1 Channel 2 have a “2” as the first -Vcc digit, followed by the same two numerals. For example, R122 and +Vcc R222 have identical functions in Channel 2 their respective channels. -Vcc Power supplies Figure 1.7 Unlike other recent QSC amplifiers, the RMX line uses strictly conventional power supplies, with large transformers that operate at the 50 or 60 Hz frequency of the AC line. The electrical current in the secondary circuitry is converted to DC through a full-wave bridge rectifier. The resulting 100 or 120 Hz ripple is filtered out by large capacitors that also serve as current reservoirs for short-term, transient demands. The supply provides a bipolar set of supply rails for each channel, with equal quiescent positive and negative voltages, as shown in Figure 1.7. Note that unlike many bipolar supplies for complementary transistor arrangements, the secondary windings are not connected to ground at the center. This is because the output transistors are directly mounted to the heat sink, metal-to-metal, to maximize heat transfer; this grounds the collectors, requiring somewhat different output and power supply arrangements. The grounded-collector concept is described later in this chapter. +110V In the RMX 2450, the secondaries are tapped to provide an intermediate set of bipolar rails for the Class H output circuitry. Figure 1.8 shows one channel. Class H operation is described later in this chapter. The 24-volt cooling fan is driven by a separate DC supply that is powered by a 6 -110V +55V Channel 1 -55V Ch. 1 Center Tap 0.047 µF 12Ω 5W ×2 To Channel 2 Center Tap Figure 1.8 Audio circuitry The audio inputs are balanced to offer a reasonably high amount of common-mode noise rejection. The input balancing is done using a single op amp (one half of an NE5532 dual op amp) arranged as a differential amplifier. The degree of common-mode rejection is dependent on a close match between the input resistors (R100 and R101 in Figure 1.9) and between the feedback resistor and the shunt resistor (R105 and R106). The circuitry uses 1% precision resistors to ensure at least 40 dB of common-mode rejection. C101 180p-5% ^C_0805 R105 10.0K A1 ^R_0805 +IN_A R100 NE5532 U101:1 R102 10.0K 1K ^R_0805 ^R_0805 3 1 2 -IN_A R101 C106 + - 10-50NP CW QSC’s RMX Series amplifiers are entry-level professional audio products, designed for good, basic performance and reliability at low price. The series comprises three models: the RMX 850, RMX 1450, and RMX 2450. Each one has two audio channels and is two rack spaces tall. See page 2 for complete specifications. 20-volt tap on the transformer primary. To minimize fan noise, the fan speed is controlled by varying its actual DC voltage in response to the amplifier’s heat sink temperatures. An optocoupler isolates the fan control circuitry from the thermal sensors. R106 R112 10.0K 10.0K 10K ^R_0805 ^R_0805 R113 W 270 ^R_0805 CCW 1.4 Series description A1 C103 180p-5% 10K LINEAR 3B RIGHT ANGLE POT To LM13600 operational transconductance amp Figure 1.9 The feedback and shunt capacitors, C101 and C103, add a first-order high-frequency roll-off, down 3 dB at 88.4 kHz (over two octaves above the high end of the audio spectrum). This makes the amplifier less susceptible to RF interference, high-frequency oscillations, etc. Also in this stage, the feedback loop contains one half of a 13600 dual operational transconductance amplifier (Figure 1.10). The OTA is part of the clip limiter circuitry; when the clip limiter is activated, a control voltage increases the transconductance of the OTA, which essentially decreases the impedance of the feedback loop and reduces the gain of the stage in order to reduce the amount of clipping. The gain control uses a linear potentiometer, but the impedances loading the wiper to ground make the pot approximate an audio taper over most of its rotation. After the wiper, RC networks roll off the low end, if the LF filter is set for that channel, at either 30 or 50 Hz, depending on the DIP switch setting on the rear panel. The next active device is another 5532 op amp, U101:2. Its output drives the driver transistors, which in turn drive the output transistors. The output section has a Class AB+B configuration; the drivers (a complementary pair, Q105 and Q106, comprising an NPN MJE15032 and a PNP MJE 15033) are class AB. A series network of two diodes and a 100-ohm trimpot provide the small amount of forward bias on QSC Audio Products, Inc. To input op amp U101:1 R108 + From clip detection 3 2 100 ^R_0805 R111 R109 A1 R115 R103 10.0K ^R_0805 100 ^R_0805 4 8 - C105 270 100-25V 150K ^R_1206 R104 R110 820 ^R_1206 R107 11 5 1 7 39K ^R_0805 U10:1 LM13600M The output of the op amp also drives a group of four diodes (D102, D103, D105, and D106) arranged as a full-wave rectifier. Normally, the op amp’s output signal level is about 1 volt or less, which is all it takes to drive the driver transistors. 7.50K ^R_0805 +14V Clip detection ^R_0805 -14V Q100 3906 CLIP LIMIT SWITCH (Open to defeat clip limiter) Figure 1.10 the transistor pair to keep crossover distortion minimal. In parallel with the trimpot is a 50-ohm thermistor with a negative temperature coefficient; as the circuitry warms, its resistance decreases. This reduces VBE on both Q105 and Q106, decreasing the bias current to reduce the threat of thermal runaway. The base of each driver transistor is tied to ground through a diode and a 2.2K trimpot in series; these set the current limiting threshold for their respective signal polarities. The collector of each driver transistor directly drives the bases of its output transistors, which are the main power-handling signal devices. If you’re not familiar with the grounded-collector scheme, the arrangement of the output transistors might look somewhat strange: the positive voltage swings are handled by PNP transistors, while the negative swings are handled by NPN devices. The collectors all connect to ground, which allows them to be mounted directly to the heat sink—metal-to-metal, without insulators in between—for the best possible transfer of heat away from the transistors. The emitters of the PNP and NPN transistors are coupled through resistors to the positive and negative supply rails, respectively, forming banks of common-emitter circuits driving the supply rails. Consequently, the devices drive the rails with the audio signal, which rides atop the DC. The output to the speaker load is taken from the point between the positive and negative reservoir capacitors; this is also where the negative feedback is taken from. The nature of this arrangement, with audio signal riding on the supply rails, is why the power supply has no ground reference. Another unusual characteristic of the grounded-collector output section is that the signal at the output to the speaker is actually opposite in polarity to the signal at the op amp output. This is why the negative feedback resistor, R122, connects to the op amp’s noninverting input instead of the inverting input. The output point of the circuit couples to the output connector through an RLC network (R160, R161, R162, L100, and C124) that serves as a high-frequency snubber and also helps keep the amp circuitry stable when driving capacitive loads. RMX Series Technical Service Manual But because this point is within the overall feedback loop, when clipping occurs, the op amp approcahes full open-loop gain and puts out a much higher signal voltage to try to make the output signal track the input. The four diodes rectify the voltage to drive the clip indicator LED, LD100. The current exiting the full-wave rectifier passes to ground through R127 and also drives the base of transistor Q100 through R115. If the clip limiter is switched on, Q100’s emitter is grounded, and when the voltage across R127 goes sufficiently negative to forward-bias Q100, which sends current through R111 and R103 into the amplifier bias input of the operational transconductance amplifier (OTA), U10:1. The OTA is in the negative feedback loop of U101:1, and increasing its transconductance essentially reduces the impedance of the feedback loop, which reduces the gain of the op amp stage. This reduces the signal level until the amount of clipping is minimal. When the clipping stops, Q100 is no longer forward-biased, and the gain returns to normal. DC protection The RMX 2450 has a crowbar circuit, based on a triac and two silicon controlled rectifiers, on the output to protect against DC faults. If an amp channel puts out a DC voltage, which could be the result of a component or circuit failure, it will first trigger either D119 or D120, depending on the polarity of the voltage. The triggered SCR will in turn trigger triac Q113, shorting the output to ground through fuse F100. The fuse will blow, safeguarding the speaker load from the DC fault. The output sections of the RMX 850 and RMX 1450 are AC coupled. Class H The RMX 2450 utilizes a two-step Class H output section. It is essentially a Class AB+B circuit but with two sets of bipolar supply rails. On both the positive and the negative sets of rails, a comparator circuit, called a “step driver,” compares the audio signal to the lower rail voltage. When necessary to fully reproduce the signal’s voltage swing—just before the signal voltage reaches the lower rail voltage—the step driver turns on a TMOS power FET to pull the output transistors’ supply rail up from the lower voltage to the higher one, and then back down again when the signal allows. By keeping the transistors’ supply rails low whenever possible, the devices dissipate less unused power and generate less waste heat, making the amplifier more efficient than a straight class AB amplifier with the same power points. The comparators are 311-type ICs: U170 on the positive step and U171 on the negative. Each one drives a high-gain complementary transistor pair (2N3904 + 2N3906), which drive the gate of their respective MOSFET. 7 Bridged mono operation and protection When the amplifier is operated in bridged mono, its two channels work in tandem to produce up to twice the voltage swing that a single channel is capable of. To do this, Channel 2 produces a signal identical to Channel 1’s, but opposite in polarity—in other words, a mirror image. Channel 2’s signal feed (bus BR_MONO_FEED) is an attenuated version of the signal on Channel 1’s speaker bus. Closing DIP switch #6 (set to “BRIDGE MONO ON”), connects the BR_MONO_FEED bus on Channel 1 to the BR_RET bus on Channel 2. The BR_RET bus drives the non-inverting input of op amp U201:2 directly. With two channels operating as one, but each having its own feedback and protection circuitry, it is vital to keep both running as mirror images. A protection circuit monitors the balance between Channel 1’s and Channel 2’s signals. Resistors R22 and R23 (R22A, R22B, R23A, and R23B on the RMX 2450) are equal in value and form a voltage divider between the two channel outputs. If the output signals are mirror images, the voltage at the junction of the resistors (bus BR_BAL) will be zero. If the signals are not mirror images—for example, one channel is defunct, distorting, or reduced in gain—a voltage will appear on BR_BAL. Through DIP switch 7, the BR_BAL bus becomes bus BR_CUT and feeds the bases of transistors Q8 and Q6, which are part of a 4-transistor circuit across the +15V and -15V rails that supply the op amps and the input circuitry. If the voltage on BR_CUT goes positive enough to forwardbias Q8, the transistor’s collector will collapse the +15V rail. At the same time, the emitter current from Q8 will flow through R25 and into the emitter of Q7, forward-biasing it, too. The collector of Q7 will then collapse the -15V rail. Similarly, if BR_BAL goes sufficiently negative, it will forward-bias Q6, in turn forward-biasing Q9, and these will collapse the ±15V rails. With the rails collapsed, the op amp and the input circuitry will not function, which will mute the audio. 2. Component identification and pinout NE5532AN Dual operational amplifier OUTPUT A 1 8 V+ INVERTING INPUT A NON-INVERTING INPUT A 2 7 OUTPUT B 3 6 V- 4 5 INVERTING INPUT B NON-INVERTING INPUT B A B LM311 Voltage comparator GROUND 1 1 8 V+ NON-INVERTING INPUT INVERTING INPUT 2 7 OUTPUT 3 6 BALANCE/ STROBE V- 4 5 BALANCE LM13600 Dual operational transconductance amplifier AMP BIAS INPUT A 1 16 DIODE BIAS A 2 15 DIODE BIAS B 14 NON-INVERTING INPUT B 13 INVERTING INPUT B AMP BIAS INPUT B NON-INVERTING INPUT A 3 INVERTING INPUT A 4 OUTPUT A 5 12 OUTPUT B V- 6 11 V+ BUFFER INPUT A 7 10 BUFFER INPUT B BUFFER OUTPUT A 8 9 BUFFER OUTPUT B A B 2N5064 Sensitive gate thyristor 4N29 Opto-isolator 1 6 2 5 3 4 K A G 8 QSC Audio Products, Inc. 2N3904 (NPN) and 2N3906 (PNP) Small-signal transistors IRFZ44 TMOS power field effect transistor C 3 1 2 B E B C E MT1 MT2 G MAC224 Triac G RMX Series Technical Service Manual S 2SC5200 (PNP) and 2SA1943 (NPN) Power transistors MJE15032 (NPN) and MJE15033 (PNP) Driver transistors B C E D TOSHIBA B C E 9 3. Troubleshooting: Symptoms, causes, & remedies When first checking the operation of an amplifier on the bench, always turn your variable transformer down to zero before plugging the amplifier in. After you turn the amplifier on, gradually turn up the AC voltage as you observe the amplifier’s behavior and its current draw; this will help you determine what, if anything, is wrong with it. If you see or smell smoke, flames, or any other signs of short circuits or excessive current draw, quickly turn the AC back down to zero. If no such problems occur, it is usually safe to turn the AC up to the amplifier’s full operating voltage for further testing. 3.1 Excessive current draw The customer complains of blowing circuit breakers or fuses, or burning smell or smoke. Symptoms covered: • Fuses blow immediately • The amplifier quickly gets very hot • Line circuit breakers trip at turn-on • The amplifier hums loudly and the chassis vibrates • The amplifier emits smoke • The amplifier gives off a burning smell If the symptoms indicate a possible problem in the channel circuits or output sections, you can isolate either channel module from the power supply by pulling its fuses from the AC board. Possible situations: Excessive current with no signal present If the amplifier seems to run hot and draws higher-than-normal current when idling at full AC voltage, the cause could be bias misadjustments in the output circuitry of one or both channels. See the calibration procedures in the next section. In the RMX 2450, the cause might also be blown step FETs; see service bulletin RMX0006. Fast increase in current draw (current increases rapidly at only a few volts AC) • The main bridge rectifiers BR100 and/or BR200 (all models) and BR101 and/or BR201 (RMX 2450) is reversed or shorted. • Supply clamp diode pairs D117 and D118 and/or D217 and D218 is reversed or shorted. • The drivers and/or power transistors is shorted on both polarities (NPN and PNP) on one or both channels. Moderate increase in current draw (current increases slowly, doesn’t become excessive until about ¼ of the amplifier’s full AC operating voltage) • One polarity’s drivers and/or power transistors (NPN or PNP) is shorted, on one or both channels. • Individual supply clamp diodes D117, D118, D217, or D218 is reversed or shorted. • Bias diodes D108, D109, D208, or D209 or bias trimpots R131 or R231 is open. 10 Slow increase in current draw (current doesn’t become excessive until about half of the amplifier’s full AC operating voltage; amplifier may pass signal) • The bias is severely misadjusted, or bias diodes D108, D109, D208, or D209 is defective. • An oscillation is causing excessive current demand. Runaway current draw (current increases sharply at about 25 to 33% of the amplifier’s full AC operating voltage) One or more reservoir capacitors is reversed. CAUTION: the gas buildup in a reversed electrolytic capacitor can cause it to vent explosively. Immediately turn off power and let the capacitor cool down before replacing it. 3.2 Protection, muting, and turnon/turn-off delay problems The customer complains of amplifier locking up, or not turning on and off correctly. Symptoms covered: • • • • • • Both channels do not come out of protect Amplifier will not thermally shut down when it should Power LED doesn’t light Too little or too much muting delay No clip limiting Fan doesn’t run, or runs always at high speed Possible situations: Both channels stay in protect after turn-on • Q4 or Q5 is shorted base-to-emitter. • Voltage across D8 should be 14 to 15 volts DC. If it is low, check D8 and R10; also, C7 and C8 is leaky. • D9, R4, and/or R7 is open. The amplifier will not thermally shut down when it overheats Check for shorted D9, R4, or R7; check also for open LD1 (“POWER” LED), R2, or R5. Too much or too little muting delay • Excessive delay at turn-on: check for open LD1, R2, or R5; check for incorrect R10 or R15; check for shorted D9; also see service bulletin RMX0002. • Too short at turn-on (amplifier unmutes before the circuits stabilize, causing a thump): check for incorrect or bad C7, C8, or R10. • Amplifier doesn’t stay muted at turn-off: see service bulletin RMX0003 Power LED doesn’t light Check for open or shorted LD1; check R2. No clip limiting • U10 is defective. • DIP switches SW1:1 or SW1:10 is defective. QSC Audio Products, Inc. Fan doesn’t run • The fan is defective. • Check the fan connection to the AC board. • Check R1 and BR1 on the AC board. Fan runs always on high speed • Q3 and/or U2 are shorted. • Check PTC thermistors R4 and R7. • R130 or R132 (Channel 1) or R230 or R232 (Channel 2) is open. Excessive hum in loudspeaker when no signal is present (RMX 850 and RMX 1450) Check R118, R119, R218, and R219. Excessive current draw with signal present (RMX 2450) • Check triacs Q113 and Q213. • Check D119, D120, D219 and D220. 3.3 Faults with signal present 3.4 Instability The customer compains that the amplifier passes a signal but doesn’t run correctly. The customer complains of gain problems, spurious noises, or oscillations. Symptoms covered: • General output distortion • “Ringing” sound in loudspeaker trailing an audio signal • Excessive crossover distortion • The output waveform appears fuzzy on an oscilloscope Distinguish among the different symptoms of fuzziness (instability), ringing (momentary instability after a transition), crossover distortion (often causing ringing), or general distortion. • • • • • • • The output signal breaks up or is distorted “Ringing” sound in loudspeaker when no audio signal is present The output signal collapses when driving a normal speaker load Supply rails OK with no signal, but collapse when a signal passes The amplifier gets too hot One channel clips prematurely Excessive hum in loudspeaker when no audio signal is present Possible situations: The output signal breaks up or is distorted • (RMX 850 and RMX 1450) Check the hum-null resistors R118, R119, R218, and R219. • Check the ground traces for continuity among speaker ground, input ground, and AC ground. “Ringing” sound in loudspeaker when no audio signal is present • Check C114, C124, C214 and C224. • Check or replace dual op amp U101 or U201. The output signal collapses when driving a normal speaker load • R139, R140, R239, and/or R240 is misadjusted. • Check R118, R119, R218, and R219. The supply rails are OK with no signal but collapse with a signal • C112, C113, C212, and/or C213 is leaky. • Check C114, C124, C214, and C224. The amplifier gets too hot with no load • Bias trimpots R131 or R231 are misadjusted, burned, or open. • Bias diodes D108, D109, D208 and/or D209 are incorrect (should be 1N4934). • If the amplifier is producing high-frequency oscillations, check C114, C124, C214, and C224. • Check resistors R136, R137, R236, and R237. • Op amp U101 or U201 is unstable. One channel clips prematurely • R146 or R147 (Channel 1) or R246 or R247 (Channel 2) are open. • R139 or R140 (Channel 1) or R239 or R240 (Channel 2) are misadjusted. • Check R157, R158, R198 (RMX 2450 only), D115, and D116 (Channel 1) or R157, R258, R298 (RMX 2450 only), D215, and D216 (Channel 2). • (RMX 850 and RMX 1450) Check R118 and R119 (Channel 1) or R218 and R219 (Channel 2). RMX Series Technical Service Manual Symptoms covered: Possible situations: General distortion in the output signal • Severe distortion, at any load, often with abnormally high current draw: check the slew rate capacitors C114, C115, and C116 (Channel 1) or C214, C215, and C216 (Channel 2). • Moderate distortion, especially with light loading: stability capacitors C124 and C126 (Channel 1) or C224 and C226 is too high in capacitance; also check the slew rate capacitors C114, C115, and C116 (Channel 1) or C214, C215, and C216 (Channel 2), and the output filter resistors R161, R162, R154, and R155 (Channel 1) or R261, R262, R254, or R255 (Channel 2). • Distortion with low gain: check the feedback shunt components R120, R138, and C125 (Channel 1) or R220, R238, or C225 (Channel 2); also check for broken circuit traces around the components; U101 (Channel 1) or U201 (Channel 2) is defective or its socket is contaminated. Ringing sound trailing the audio signal • This usually indicates marginal instability and is usually triggered by the signal passing through zero volts (the crossover point). Check the stability components and output filters. • With a sine wave test signal, use an oscilloscope to check for excessive crossover notch at the output signal’s zero crossings. Excessive crossover distortion (unbalanced, asymmetrical, or excessively large crossover notch) • Severe crossover discontinuity: bias diodes D108 or D109 (Channel 1) or D208 or D209 (Channel 2) are shorted. • Moderate discontinuity: bias diodes D108 or D109 (Channel 1) or D208 or D209 (Channel 2) are out of spec. • R131 (Channel 1) or R231 (Channel 2) is defective. • Base resistors R136 or R137 (Channel 1) or R236 or R237 (Channel 2) are open. Also check the NTC thermistors R134 (Channel 1) or R234 (Channel 2). 11 3.5 Power supply & rail balancing problems Symptoms covered: • Insufficient or excessive current limiting into a shorted load • Op amp rails too high with a shorted load • Uneven voltages on supply rails A channel’s output current should remain unaffected when driving resistive loads as low as 2 ohms per channel. When driving a short circuit, the current limiting circuit should collapse the output to a lower current. This is done by dropping the op amp’s supply rails from a normal ±14–15 volts down to about ±5–6 volts. Normally, the output signal helps replenish the op amp supply rails through D115 and D116 (Channel 1) and D215 and D216 (Channel 2), but a short circuit or excessively low load impedance prevents the replenishment, and the op amp rails collapse because they can’t supply enough current to let the op amp drive both the clip LED and the driver transistors. The current limit trimpots R139, R140, R239, and R240 permit adjustment of the current limit thresholds. See the RMX calibration section of this manual for adjustment procedures. Possible situations: Excessive current into short (insufficient limiting) • If the op amp rails are dropping to ±5 to 6 volts as they should: the 5.6V zener diodes D107 and/or D110 (Channel 1) or D207 and/or D210 (Channel 2) are reversed or shorted. • If high crossover distortion is present: bias diodes D108 or D109 (Channel 1) or D208 or D209 (Channel 2) are shorted. Excessive current into short (op amp rails are not dropping) • The op amp U101 (Channel 1) or U201 (Channel 2) is defective, with insufficient output current. • Clip LED LD100 (Channel 1) or LD200 (Channel 2) and/or its rectifying diodes (Channel 1: D102, D103, D105, D106; Channel 2: D202, D203, D205, D206) are open. • When driving a short circuit, the output section’s positive and negative supply rail voltages should be equal, within 3 volts. If they aren’t, check D107, D110, R146, and R147 (Channel 1) or D207, D210, R246, and R247 (Channel 2). Ω or short (excessive or premature limiting) Weak current into 2Ω • Bias resistors R130 and R132 (Channel 1) or R230 and R232 (Channel 2) are too high. • Driver transistors (Channel 1: Q105, Q106; Channel 2: Q205, Q206) have very low gain. • One or more emitter resistors in the output section are open. Ω, weak into short Current OK at 2Ω • LD100, D102, D103, D105, or D106 (Channel 1), or LD200, D202, D203, D205, or D206 (Channel 2), are shorted. • Zener voltage of diodes D107 or D110 (Channel 1), or D207 or D210 (Channel 2), is too high. Ω Current limits properly into short, but current is weak at 2Ω • If the op amp rails are low (< 14–15 volts) when driving a 2-ohm load without clipping, check the resistors R157 and R158 (Channel 1, all models), R198 (Channel 1, RMX 2450 only) and diodes D115 and D116 (Channel 1, all models), or R257 and R258 (Channel 2, all models), R298 (Channel 2, RMX 2450 only) and diodes D215 and D216 (Channel 2, all models). • If the op amp rails are normal (14–15 volts) when driving a 2-ohm load without clipping, usually the output section gain is too low: weak driver transistors, open output transistors, or open emitter resistors. Check the value of the driver transistors’ emitter resistors, too: R146 and R147 (Channel 1) or R246 and R247 (Channel 2). Rail voltages unequal The balance between the positive and negative rail voltages is set by a voltage divider comprising resistors R118 and R119 (Channel 1) and R218 and R219 (Channel 2). If the amplifier channel passes a signal but clips unevenly due to unequal rail voltages, this voltage divider is the likely culprit. 4. RMX calibration procedures 4.1 Setting bias Always set the bias • after replacing any output or driver transistor. • after replacing any diode or resistor in the driver/output circuitry. • if the amplifier seems to run too hot at idle. • if the amplifier exhibits crossover distortion. The bias network sets the quiescent base current in the NPN and PNP driver transistors, which in turn sets the quiescent current in the output transistors. The driver transistors should both be slightly “on” at idle so that the transitions of the signal voltage between positive and negative are smooth and free of gaps or glitches. Too 12 much bias current will cause the amplifier to run hotter than it should, especially at idle, while too little will cause noticeable crossover distortion, especially at low signal levels. The amplifier circuitry must be cool, or at least within a couple degrees of ambient air temperature, and the top cover must be removed. If the driver and output transistors are significantly warmer than the ambient air, leave the amplifier off and let it cool before proceeding. Before turning the amplifier on to set bias on one or both channels, familiarize yourself with the locations of the trimpots (R131 and R231) and the voltage measuring points so you can work quickly but thoroughly. If the amplifier warms up before you finish setting the QSC Audio Products, Inc. onto one of the brown wires running to the AC switch or onto the gray output wire from channel 1's module. bias, you will need to shut the amplifier off and let it cool down before you resume. Tools and resources you will need: 4. • Small flat screwdriver (non-conductive) for adjusting trimpots • DC voltmeter • AC power Turn the gain control all the way up. Adjust trimpots R139 and R140 equally until the current measured falls within the range shown in Table 1. 5. Turn the gain control all the way down and remove the short circuit so the channel drives the 2-ohm load. Turn the gain control back up until the output clips. The voltage at which the signal starts to clip should fall within the range shown in Table 1. If the clipping is asymmetrical, that is, the signal clips on either the positive or negative side first, adjust R139 to make it symmetrical. 6. Turn the gain control down. If the amp has begun to warm up shut it off and let it cool a few minutes before proceeding with Channel 2. 7. Repeat steps 1 through 5 for Channel 2. Use trimpots R239 and R240 to adjust the current limiting in steps 11 and 12. 8. Turn both channels’ gain controls all the way down. Clamp the ammeter onto one of the amp’s AC wires and check the amp’s idle current. If the amplifier is still at about room temperature, the idle current should match the value shown in Table 1. Procedure 1. Turn the amplifier’s gain controls all the way down. No test signal is needed. 2. Plug the amplifier into an appropriate AC source. Turn the amplifier on. 3. Channel 1: While measuring the DC voltage across resistor R146, adjust trimpot R131 to obtain the voltage listed in Table 1. 4. Channel 2: While measuring the DC voltage across resistor R246, adjust trimpot R231 to obtain the voltage listed in Table 1. After setting the bias, calibrate the positive and negative current limiting; instructions for the procedure follow below. 4.2 Setting positive and negative current limits Tools and resources you will need • • • • • • • • Oscilloscope 2-ohm resistive load (rated for at least 1200 watts) Shorting connector for amplifier output Variable AC transformer (e.g., Variac, Powerstat, etc.) rated for 25A (120V) or 12A (230V). Make sure the AC supply is appropriate for the amplifier. Table 1: Bias and current limit adjustments 1 kHz audio sine wave generator Digital multimeter Calibrations Adjust Clamp-on digital current meter (e.g., Fluke 30 Clamp Meter) Channel 1 bias: DC voltage across R146 R131 Small flat screwdriver (nonChannel 2 bias: DC voltage across R246 R231 conductive) for adjusting trimpots Procedure 1. 2. 3. Set the audio sine generator to 1 kHz at 1 volt RMS and connect it to Channel 1's input. Connect a 2-ohm load and the oscilloscope probe across Channel 1's output. Turn up Channel 1's gain control partway. On the oscilloscope you should see the amplitude of the sine wave increase accordingly. Turn the gain control back down and apply a short circuit across the output terminals of Channel 1. Clamp a current probe either RMX Series Technical Service Manual RMX 850 RMX 1450 RMX 2450 0.16 V 0.14 V 0.09 V 0.16 V 0.14 V 0.09 V Output current into shorted load Channel 1: R139 & R140 Channel 2: R239 & R240 4–4.5 A 4–5 A 8–9 A AC current when driving shorted load* Channel 1: R139 & R140 Channel 2: R239 & R240 3.75–4.5 A 4.5–5.5 A 5–6.5 A Clipping voltage into 2 ohms (RMS) Channel 1: Adjust R139 for symmetry Channel 2: Adjust R239 for symmetry 26–29 V 33.5–37.5 V 44–49 V Clipping voltage into 2 ohms (peak) Channel 1: Adjust R139 for symmetry Channel 2: Adjust R239 for symmetry 36.8–41 V 47.4–53 V 62.2–69.3 V 0.4 A, ±10% 0.4 A, ±10% 0.5 A, ±10% Idle AC demand* (at ambient temperature; higher when hot) *Figures shown are for 120V amplifiers; multiply current by 0.5 for 230V. 13 5. Servicing RMX amplifiers 5.1 Mechanical disassembly and re-assembly Replacing components will usually require removing the channel modules and/or AC board from the amplifier chassis, especially on the RMX 850 and RMX 1450, which have single-side printed circuit boards. The RMX 2450 has double-side boards; many of the through-hole components on the upper side of the board can be unsoldered and soldered from the top side of the board, so removing modules or boards is not always necessary. See the fold-out assembly guides on pages 25 and 26 in this manual for assistance. NOTE: As viewed from the front of the amplifier, the left channel module is Channel 1 and the right is Channel 2 except in the RMX 2450; its right module is Channel 1, and its left is Channel 2. Removing the channel modules 1. Disconnect the amplifier from AC power and allow at least 10 minutes for internal voltages to bleed down. 2. Using a Philips screwdriver, remove the screws that fasten the top cover to the chassis. Also remove the top cover’s four recessed screws that fasten it to the heat sinks. As you remove screws, set them aside, but also make note of where each type is used so you can properly re-assemble the amplifier. 3. Lift the top cover up at the rear and carefully pull it toward the back, removing the five hooks on the front edge from their slots in the chassis. 4. Pull the gain control knobs straight off from the potentiometer shafts. 5. Tip the amplifier up on its side and remove the four screws that fasten the heat sinks to the chassis. 6. Set the amplifier back down and remove the screws that mount the channel modules to the chassis standoffs. There are six screws in the left module and five in the right one. 7. Remove the four screws that fasten the fan, fan shroud, and fan guard to the chassis. Lift the fan shroud out from the chassis; this will give you room to properly remove the modules from the chassis. 8. Disconnect the wire and cable connections to the channel modules. All of the connections are either detachable headers or ¼-inch quick-connect tabs that are disconnected by pulling them straight up. No unsoldering is necessary. 9. Slide the channel modules toward the back so the potentiometer shafts and front panel LEDs are clear of their holes in the front panel. Lift the channel modules out from the chassis. 10. Re-assembly is the opposite of disassembly. Removing the AC board The AC board provides AC voltage selection, rectification of the transformer secondary current, and a regulated DC supply for the cooling fan. It seldom needs to be replaced unless it is physically damaged itself. Most failures involving the AC board can be repaired through replacement of individual components. WARNING: Regulatory agencies require that any operating voltage conversions from 120 volts to any other voltage be done only by QSC’s factory service. Any other operating voltage conversions may be done only by a QSC-authorized service center or international distributor. 1. Disconnect the amplifier from AC power and allow at least 10 minutes for internal voltages to bleed down. 2. Remove the four screws that fasten the fan, fan shroud, and fan guard to the chassis. Lift the fan shroud out from the chassis. 3. Disconnect the wires that connect to the channel modules. All of the large single wires attach to the channel modules with ¼-inch quick-connect tabs that are detached by pulling them straight up. The remaining three black wires disconnect at the left channel module with a detachable header. If you are planning to replace the AC board with another, carefully cut each of the transformer wires connecting to the board just above its solder tab. You must leave enough slack to allow connection to the new AC board. Remove the old heat shrink tubing from the wires and strip the wire ends about 0.25 inch or 6.3 mm. 4. Remove the five screws that attach the AC board to the chassis standoffs. Lift the board out from the chassis. 5. Re-assembly is the opposite of disassembly. If you’re using a new AC board, slide new pieces of heat shrink tubing over the transformer wires before you solder them to the appropriate tabs on the board; after soldering, cover the joints with the tubing and use a heat gun or other heat source to shrink them tightly. 14 QSC Audio Products, Inc. 6. Replacement parts 6.1 RMX 850 Replacement Parts QSC part # Description Qty. POWER TRANSFORMER 700 AC INLET KNOB CONTROL RACK-MOUNT BRACKET ROCKER POWER SWITCH CIRCUIT BREAKER 10A CIRCUIT BREAKER 5A AC CORD SET 15A POWER CORD SET CE DC FAN 24V 80X80 (+5V) 1 1 2 2 1 1 1 1 1 1 Notes or Component Reference Misc. 1806-2505-0 2113-1144-0 2444-1001-1 4134-8432-0 5200-4717-0 5200-3532-0 5200-4730-0 7010-9640-0 7009-8620-0 8900-9050-1 PCB-QZ010C-PSU 153R-224K-5-Y1 157Q-108M-5-X9E 3130-9270-0 4134-8851-0 4701-202J-C 4701-474J-C 4701-682J-C 4719-121J-1-X 4840-1760-0 4840-2150-0 4860-2620-5 5100-1030-3A 5400-0831-0 8910-0273-0 8910-0275-0 PCB-QZ010C-PWR1 153F-223J-5-LQ 153F-332J-5-KW 153R-683J-5-WWM 157F-476M-5-LU 157R-475M-5-OV 1804-1030-0 3700-4531-G 4718-220J-2-P 4718-6R8J-1-X 4719-153J-1-X 4719-5R6J-1-X 471A-022K-5-N 471B-120J-1-X 471B-202J-1-X 471B-821J-1-X 4756-1016-3-06 4756-2226-3-06 4804-0040-1 4804-9340-2 4837-5B10-2 4838-15V6-2 4860-5020-5 4860-5030-5 For 120V models For 230V models For 120V models For 230V models AC board CM 250V 0.22uF 10% RL CE 35V 1000UF 20% RL IC 4N29 FUSE HOLDER (DIA.6.3MM RCF 1/8W 2K 5% ATS RCF 1/8W 470K 5% ATS RCF 1/8W 6.8K 5% ATS RMF 2W 120R 5% AL METAL DIODE RECT 1A 200V DB103 BRIDGE RECTIFIER 400V TR TIP31C SAMSUNG FU T10A 125V/250V HEATSINK POLYSWITCH 0.15 ohm 1.1A THERMAL NTC 30A 1 ohm 2 1 1 4 1 1 2 1 1 2 1 2 1 1 1 C127, C227 C6 U2 REF: F100, F200 R13 R12 R9, R14 R17 BR1 BR100, BR200 Q3 F100, F200 REF: Q3 R1 R21 2 2 1 1 1 1 1 2 2 2 1 6 2 2 2 1 2 5 2 2 2 1 1 C116, C119 C117, C118 C124 C8 C7 L100 LD1 R136, R137 R146, R147 R2, R5 R160 R142, R148, R149, R152, R153, R159 R161, R162 R133, R135 R157, R158 R131 R139, R140 D1, D11, D12, D117, D118 D108, D109 D107, D110 D8, D15 Q105 Q106 Channel 1 module (left) CM 50V 0.022UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 250V 0.068u 5% RL CE 50V 47uF 20% RL CE 250V 4.7u 20% RL SPRING COIL 2uH LED 04mm GREEN W/STAND RMF 1W 22R 5% AT FP RMF 1W 6.8R 5% AL METAL RMF 2W 15K 5% AL METAL RMF 2W 5.6R 5% AL METAL RMF 3W 0.22R 10% RL RGC3 RMF 5W 12R 5% AL METAL RMF 5W 2K 5% AL METAL RMF 5W 820R 5% AL METAL SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 5.5-5.8V AT DZ 1W 15V AT TEMIC TR MJE15032 TR MJE15033 RMX Series Technical Service Manual 15 Channel 1 module (continued) QSC part # Description Qty. Notes or Component Reference 4860-5050-5 4860-5060-5 4860-8890-0 8910-0062-0 8910-0274-0 8910-0488-0 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) TR MPS A06 VCE 80V NS CE 80V 4700U 20% RL 25X THERMAL PTC 60C 100 ohm ROD THERMISTOR NTC 50ohm 3 3 1 2 1 1 Q108, Q110, Q112 Q103, Q107, Q109 Q5 C120, C121 R7 R134 CC 50V 2200pF 10% 1206 1 CC 100V 0.001U 5% 1206 RMG 1/10W 10K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 2K 5% 0805 RMG 1/10W 220K 5% 0805 RMG 1/10W 47R 5% 0805 RMG 1/8W 1M 5% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 220K 5% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 470K 5% 1206 RMG 1/8W 6.8K 5% 1206 RMG 1/8W 820R 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM TR KST42 1 1 1 1 1 1 2 2 1 2 1 1 1 2 15 3 4 1 C115 C114 R128 R129 R8 R26 R25, R124 R3, R6 R10 R18, R27 R125 R15 R19 R130, R132 D2–D7, D9, D14, D104, D111–D116 Q4, Q6, Q7 Q8, Q9, Q101, Q102 Q1 4 2 2 2 1 2 4 2 1 2 2 2 2 6 2 2 2 2 1 2 2 1 2 3 1 4 2 2 4 1 C108, C109, C208, C209 C216, C219 C107, C207 C217, C218 C224 C105, C205 C112, C113, C212, C213 C106, C206 L200 REF: U101, U201 U101, U201 LD100, LD200 LD101, LD201 R242, R248, R249, R252, R253, R259 R261, R262 R233, R235 R257, R258 R122, R222 R123 R236, R237 R112, R212 R231 R239, R240 R20, R246, R247 R260 D10, D13, D217, D218 D208, D209 D207, D210 D100, D101, D200, D201 Q205 Channel 1 SMT parts 150F-222K-6-CF 150H-102J-6-CF 4720-103J-J 4720-152J-J 4720-202J-J 4720-224J-J 4720-470J-J 4721-105J-6 4721-154J-6 4721-224J-6 4721-473J-6 4721-474J-6 4721-682J-6 4721-821J-6 4804-1480-3 4853-9060-3 4860-0640-3 4860-5110-3 PCB-QZ010C-PWR2 153F-154J-5-NLM 153F-223J-5-LQ 153F-224J-5-NLM 153F-332J-5-KW 153R-683J-5-WWM 157E-107M-5-KW 157E-227M-5-PU 157F-106M-5-LUN 1804-1030-0 2101-1991-0 3130-2430-0 3700-4529-R 3700-4530-Y 471A-022K-5-N 471B-120J-1-X 471B-202J-1-X 471B-821J-1-X 4717-103A-2 4717-9091-2 4718-220J-2-P 4750-6200-0 4756-1016-3-06 4756-2226-3-06 4718-6R8J-1-X 4719-5R6J-1-X 4804-0040-1 4804-9340-2 4837-5B10-2 4838-15V6-2 4860-5020-5 16 Channel 2 module (right) CM 50V 0.15UF 5% RL CM 50V 0.022UF 5% RL CM 50V 0.22UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 250V 0.068u 5% RL CE 25V 100uF 20% RL 6x12 CE 25V 220uF 20% RL CE 50V 10¦F 20% RL SPRING COIL 2uH 8 PIN IC SOCKET DIP IC-NE5532 OPER. AMP PHIL LED 04mm RED W/STAND LED 04mm YELLOW W/STAND RMF 3W 0.22R 10% RL RGC3 RMF 5W 12R 5% AL METAL RMF 5W 2K 5% AL METAL RMF 5W 820R 5% AL METAL RMF 1/2W 10K 1% AT RMF 1/2W 9.09K 1% AT RMF 1W 22R 5% AT FP VR V012CPH, D-SHAFT 10K SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C RMF 1W 6.8R 5% AL METAL RMF 2W 5.6R 5% AL METAL DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 5.5-5.8V AT DZ 1W 15V AT TEMIC TR MJE15032 QSC Audio Products, Inc. Channel 2 module (continued) QSC part # Description Qty. Notes or Component Reference 4860-5030-5 4860-5050-5 4860-5060-5 8910-0062-0 8910-0274-0 8910-0488-0 TR MJE15033 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) CE 80V 4700U 20% RL 25X THERMAL PTC 60C 100 ohm ROD THERMISTOR NTC 50ohm 1 3 3 2 1 1 Q206 Q208, Q210, Q212 Q203, Q207, Q209 C220, C221 R4 R234 CER2 1206 X7R 50V 100N CC 50V 180P 10% 0805 CC 50V 2200pF 10% 1206 1 CC 50V 56pF 10% 0805 1.2 CC 100V 0.001µF 5% 1206 CTC 0/30 56P 5% 1206 IC NE5517D RMG 1/10W 100R 5% 0805 RMG 1/10W 1K 5% 0805 RMG 1/10W 10K 1% 0805 RMG 1/10W 10K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 20K 1% 0805 RMG 1/10W 270R 5% 0805 RMG 1/10W 3.3K 5% 0805 RMG 1/10W 39K 5% 0805 RMG 1/10W 47R 5% 0805 RMG 1/10W 4.7K 5% 0805 RMG 1/10W 7.5K 5% 0805 RMG 1/8W 150K 1% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 33K 5% 1206 RMG 1/8W 390K 5% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 820R 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM 3 4 1 2 1 2 1 6 3 8 3 1 4 6 1 2 1 2 2 4 2 2 2 1 4 15 2 2 C100, C102, C104 C101, C103, C201, C203 C215 C110, C210 C214 C111, C211 U10 R109, R110, R127, R209, R211, R227 R102, R126, R202 R100, R101, R105, R106, R200, R201, R205, R206 R103, R203, R228 R229 R117, R121, R217, R221 R111, R113, R120, R210, R213, R220 R24 R107, R207 R224 R114, R214 R108, R208 R118, R119, R218, R219 R104, R204 R22, R23 R116, R216 R225 R115, R215, R230, R232 D102, D103, D105, D106, D202–D206, D211–D216 Q100, Q200 Q201, Q202 4 1 2 2 1 1 C1–C4 J1 J101, J201 J102, J202 J5 SW1 2 1 2 2 J100, J200 J103 For European models only For European models only Channel 2 SMT parts 150F-104K-6-CF 150F-181K-J-BD 150F-222K-6-CF 150F-560K-J-BD 150H-102J-6-CF 15CG-560J-6-CF 3131-9730-0 4720-101J-J 4720-102J-J 4720-103A-J 4720-103J-J 4720-152J-J 4720-203A-J 4720-271J-J 4720-332J-J 4720-393J-J 4720-470J-J 4720-472J-J 4720-752J-J 4721-154A-6 4721-154J-6 4721-333J-6 4721-394J-6 4721-473J-6 4721-821J-6 4804-1480-3 4853-9060-3 4860-0640-3 PCB-QZ010C-INP 150F-471J-5-OF 7010-9860-0 2113-1337-1 2113-1652-0 2113-1335-0 5200-4713-0 PCB-QZ010C-OUT 2113-1336-1 2113-1338-0 4154-2111-0 4154-2121-0 Input board CC 50V 470pF 5% RL 8x3.5 26 PIN IEC RIBBON CABLE XLR FEMALE CONN. PHONE JACK 06.4 5 POLE SPEAKER TERMINAL 10 POLE DIP SWITCH Output board SPEAKON NEUTRIK 4 WIRE 4-POLE SPEAKER TERMINAL OUTPUT POST PLUG FOR CE OUTPUT POST PLUG FOR CE RMX Series Technical Service Manual 17 6.2 RMX 1450 Replacement Parts QSC part # Description Qty. POWER TRANSFORMER, 1200 AC INLET METAL WIND GUIDE FAN GUIDE ROCKER POWER SWITCH CIRCUIT BREAKER 15A CIRCUIT BREAKER 8A AC CORD SET 15A POWER CORD SET CE DC FAN 24V 80X80 (+5V) 1 1 1 1 1 1 1 1 1 1 Notes or Component Reference Misc. 1806-2506-0 2113-1144-0 4134-9101-0 4154-0361-0 5200-4717-0 5200-3531-0 5200-4731-0 7010-9640-0 7009-8620-0 8900-9050-1 PCB-QZ020C-PSU 153R-224K-5-Y1 157Q-108M-5-X9E 3130-9270-0 4134-8851-0 4701-202J-C 4701-474J-C 4701-682J-C 4719-121J-1-X 4840-1760-0 4840-2150-0 4860-2620-5 5120-0061-0 5400-0831-0 8910-0273-0 8910-0275-0 PCB-QZ020C-PWR1 153F-223J-5-LQ 153F-332J-5-KW 153R-683J-5-WWM 157F-476M-5-LU 157R-475M-5-OV 1804-1040-0 3700-4531-G 4718-220J-2-P 4718-6R8J-1-X 4719-153J-1-X 4719-5R6J-1-X 471A-022K-5-N 471B-102J-1-X 471B-120J-1-X 471B-302J-1-X 4756-1016-3-06 4756-2226-3-06 4804-0040-1 4804-9340-2 4837-5B10-2 4838-15V6-2 4860-5020-5 4860-5030-5 4860-5050-5 4860-5060-5 4860-8890-0 8910-0272-0 18 For 120V models For 230V models For 120V models For 230V models AC Board CM 250V 0.22uF 10% RL CE 35V 1000UF 20% RL IC 4N29 FUSE HOLDER (DIA.6.3MM RCF 1/8W 2K 5% ATS RCF 1/8W 470K 5% ATS RCF 1/8W 6.8K 5% ATS RMF 2W 120R 5% AL METAL DIODE RECT 1A 200V DB103 BRIDGE RECTIFIER 400V TR TIP31C SAMSUNG FUSE T12A/250V 6.3X32MM HEATSINK POLYSWITCH 0.15 ohm 1.1A THERMAL NTC 30A 1 ohm 2 1 1 4 1 1 2 1 1 2 1 2 1 1 1 C127, C227 C6 U2 REF: F100, F200 R13 R12 R9, R14 R17 BR1 BR100, BR200 Q3 F100, F200 REF: Q3 R1 R21 2 2 1 1 1 1 1 2 2 2 1 8 2 2 2 1 2 5 2 2 D8, D15 1 1 4 4 1 4 C116, C119 C117, C118 C124 C8 C7 L100 LD1 R136, R137 R146, R147 R2, R5 R160 R142, R143, R148, R149, R152, R153, R156, R159 R157, R158 R161, R162 R133, R135 R131 R139, R140 D1, D11, D12, D117, D118 D108, D109 D107, D110 Channel 1 module (left) CM 50V 0.022UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 250V 0.068u 5% RL CE 50V 47uF 20% RL CE 250V 4.7u 20% RL SPRNG COIL 2uH(14gaWIRE) LED 04mm GREEN W/STAND RMF 1W 22R 5% AT FP RMF 1W 6.8R 5% AL METAL RMF 2W 15K 5% AL METAL RMF 2W 5.6R 5% AL METAL RMF 3W 0.22R 10% RL RGC3 RMF 5W 1K 5% AL METAL RMF 5W 12R 5% AL METAL RMF 5W 3K 5% AL METAL SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 5.5-5.8V AT DZ 1W 15V AT TEMIC TR MJE15032 TR MJE15033 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) TR MPS A06 VCE 80V NS CE 100V 3300u 20% 25X50 Q105 Q106 Q104, Q108, Q110, Q112 Q103, Q107, Q109, Q111 Q5 C120–C123 QSC Audio Products, Inc. Channel 2 module (continued) QSC part # Description Qty. Notes or Component Reference 8910-0274-0 8910-0488-0 THERMAL PTC 60C 100 ohm ROD THERMISTOR NTC 50ohm 1 1 R7 R134 CC 50V 2200pF 10% 1206 1 CC 100V 0.001U 5% 1206 RMG 1/10W 10K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 2K 5% 0805 RMG 1/10W 220K 5% 0805 RMG 1/10W 47R 5% 0805 RMG 1/8W 1M 5% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 220K 5% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 470K 5% 1206 RMG 1/8W 6.8K 5% 1206 RMG 1/8W 820R 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM TR KST42 1 1 1 1 1 1 2 2 1 2 1 1 1 2 15 3 4 1 C115 C114 R128 R129 R8 R26 R25, R124 R3, R6 R10 R18, R27 R125 R15 R19 R130, R132 D2–D7, D9, D14, D104, D111–D116 Q4, Q6, Q7 Q8, Q9, Q101, Q102 Q1 4 2 2 2 1 2 4 2 1 2 2 2 2 8 2 2 2 1 2 2 3 1 2 1 2 4 2 2 4 1 1 4 4 4 C108, C109, C208, C209 C216, C219 C107, C207 C217, C218 C224 C105, C205 C112, C113, C212, C213 C106, C206 L200 REF: U101, U201 U101, U201 LD100, LD200 LD101, LD201 R242, R243, R248, R249, R252, R253, R256, R259 R257, R258 R261, R262 R233, R235 R123 R122, R222 R236, R237 R20, R246, R247 R260 R112, R212 R231 R239, R240 D10, D13, D217, D218 D208, D209 D207, D210 D100, D101, D200, D201 Q205 Q206 Q204, Q208, Q210, Q212 Q203, Q207, Q209, Q211 C220–C223 Channel 1 SMT parts 150F-222K-6-CF 150H-102J-6-CF 4720-103J-J 4720-152J-J 4720-202J-J 4720-224J-J 4720-470J-J 4721-105J-6 4721-154J-6 4721-224J-6 4721-473J-6 4721-474J-6 4721-682J-6 4721-821J-6 4804-1480-3 4853-9060-3 4860-0640-3 4860-5110-3 PCB-QZ020C-PWR2 153F-154J-5-NLM 153F-223J-5-LQ 153F-224J-5-NLM 153F-332J-5-KW 153R-683J-5-WWM 157E-107M-5-KW 157E-227M-5-PU 157F-106M-5-LUN 1804-1040-0 2101-1991-0 3130-2430-0 3700-4529-R 3700-4530-Y 471A-022K-5-N 471B-102J-1-X 471B-120J-1-X 471B-302J-1-X 4717-1132-2 4717-1332-2 4718-220J-2-P 4718-6R8J-1-X 4719-5R6J-1-X 4750-6200-0 4756-1016-3-06 4756-2226-3-06 4804-0040-1 4804-9340-2 4837-5B10-2 4838-15V6-2 4860-5020-5 4860-5030-5 4860-5050-5 4860-5060-5 8910-0272-0 Channel 2 module (right) CM 50V 0.15UF 5% RL CM 50V 0.022UF 5% RL CM 50V 0.22UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 250V 0.068u 5% RL CE 25V 100uF 20% RL 6x12 CE 25V 220uF 20% RL CE 50V 10¦F 20% RL SPRNG COIL 2uH(14gaWIRE) 8 PIN IC SOCKET DIP IC-NE5532 OPER. AMP PHIL LED 04mm RED W/STAND LED 04mm YELLOW W/STAND RMF 3W 0.22R 10% RL RGC3 RMF 5W 1K 5% AL METAL RMF 5W 12R 5% AL METAL RMF 5W 3K 5% AL METAL RMF 1/2W 11.3K 1% AT RMF 1/2W 13.3K 1% AT RMF 1W 22R 5% AT FP RMF 1W 6.8R 5% AL METAL RMF 2W 5.6R 5% AL METAL VR V012CPH, D-SHAFT 10K SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 5.5-5.8V AT DZ 1W 15V AT TEMIC TR MJE15032 TR MJE25033 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) CE 100V 3300u 20% 25X50 RMX Series Technical Service Manual 19 Channel 2 module (continued) QSC part # Description Qty. Notes or Component Reference 8910-0274-0 8910-0488-0 THERMAL PTC 60C 100 ohm ROD THERMISTOR NTC 50ohm 1 1 R4 R234 CER2 1206 X7R 50V 100N CC 50V 180P 10% 0805 CC 50V 2200pF 10% 1206 1 CC 50V 56pF 10% 0805 1.2 CC 100V 0.001U 5% 1206 CTC 0/30 56P 5% 1206 IC NE5517D RMG 1/10W 100R 5% 0805 RMG 1/10W 1K 5% 0805 RMG 1/10W 10K 1% 0805 RMG 1/10W 10K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 20K 1% 0805 RMG 1/10W 270R 5% 0805 RMG 1/10W 3.3K 5% 0805 RMG 1/10W 39K 5% 0805 RMG 1/10W 47R 5% 0805 RMG 1/10W 4.7K 5% 0805 RMG 1/10W 7.5K 5% 0805 RMG 1/8W 150K 1% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 33K 5% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 499K 1% 1206 RMG 1/8W 820R 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM 3 4 1 2 1 2 1 6 3 8 3 1 4 6 1 2 1 2 2 4 2 2 1 2 4 15 2 2 C100, C102, C104 C101, C103, C201, C203 C215 C110, C210 C214 C111, C211 U10 R109, R110, R127, R209, R211, R227 R102, R126, R202 R100, R101, R105, R106, R200, R201, R205, R206 R103, R203, R228 R229 R117, R121, R217, R221 R111, R113, R120, R210, R213, R220 R24 R107, R207 R224 R114, R214 R108, R208 R118, R119, R218, R219 R104, R204 R22, R23 R225 R116, R216 R115, R215, R230, R232 D102, D103, D105, D106, D202–D206, D211–D216 Q100, Q200 Q201, Q202 4 2 2 1 1 C1, C2, C3, C4 J101, J201 J102, J202 SW1 J1 2 1 2 2 J100, J200 J103 For European models only For European models only Channel 2 SMT Parts 150F-104K-6-CF 150F-181K-J-BD 150F-222K-6-CF 150F-560K-J-BD 150H-102J-6-CF 15CG-560J-6-CF 3131-9730-0 4720-101J-J 4720-102J-J 4720-103A-J 4720-103J-J 4720-152J-J 4720-203A-J 4720-271J-J 4720-332J-J 4720-393J-J 4720-470J-J 4720-472J-J 4720-752J-J 4721-154A-6 4721-154J-6 4721-333J-6 4721-473J-6 4721-4993-6 4721-821J-6 4804-1480-3 4853-9060-3 4860-0640-3 PCB-QZ020C-INP 150F-471J-5-OF 2113-1337-1 2113-1652-0 5200-4713-0 7010-9860-0 PCB-QZ020C-OUT 2113-1336-1 2113-1338-0 4154-2111-0 4154-2121-0 20 Input Board CC 50V 470pF 5% RL 8x3.5 XLR FEMALE CONN. PHONE JACK 1/4" 6.4 mm 10 POLE DIP SWITCH 26 PIN IEC RIBBON CABLE Output Board SPEAKON NEUTRIK 4 WIRE 4-POLE SPEAKER TERMINAL OUTPUT POST PLUG FOR CE OUTPUT POST PLUG FOR CE QSC Audio Products, Inc. 6.3 RMX 2450 Replacement Parts QSC part # Description Qty. POWER TRANSFORMER, 1800 AC INLET METAL WIND GUIDE FAN GUIDE ROCKER POWER SWITCH CIRCUIT BREAKER 15A CIRCUIT BREAKER 8A AC CORD SET 15A POWER CORD SET CE DC FAN 24V 80X80 (+5V) 1 1 1 1 1 1 1 1 1 1 Notes or Component Reference Misc. 1806-2507-0 2113-1144-0 4134-9101-0 4154-0361-0 5200-4717-0 5200-3531-0 5200-4731-0 7010-9640-0 7009-8620-0 8900-9050-1 PCB-QZ030C-PSU 4701-202J-C 4701-474J-C 4701-682J-C 153R-224K-5-Y1 153T-473K-5-WS 157Q-108M-5-X9E 3130-9270-0 4719-121J-1-X 471B-120J-1-X 4840-1760-0 4840-2150-0 4860-2620-5 5400-0831-0 5400-1831-1 8910-0273-0 8910-0275-0 PCB-QZ030C-PWR2 153F-154J-5-NLM 153F-223J-5-LQ 153F-224J-5-NLM 153F-332J-5-KW 153H-102J-5-IQ 153R-104J-5-YRM 153R-152J-5-XQ 153R-683J-5-WWM 157D-107M-5-OUN 157D-476M-5-LUN 157E-107M-5-KW 157E-226M-5-IUN 157E-227M-5-PU 157Q-106M-5-IU 1804-1040-0 2101-1991-0 2101-2081-0 2102-130S-003 3130-2430-0 3700-4529-R 3700-4530-Y 4134-8851-0 4715-100J-2 4715-101J-2 4717-2322-2 4718-123J-2-X For 120V models For 230V models For 120V models For 230V models AC Board RCF 1/8W 2K 5% ATS RCF 1/8W 470K 5% ATS RCF 1/8W 6.8K 5% ATS CM 250V 0.22uF 10% RL CM 400V 0.047UF 10% RL CE 35V 1000UF 20% RL IC 4N29 RMF 2W 120R 5% AL METAL RMF 5W 12R 5% AL METAL DIODE RECT 1A 200V DB103 BRIDGE RECTIFIER 400V TR TIP31C SAMSUNG HEATSINK HEATSINK FOR RECTIFIER POLYSWITCH 0.15 ohm 1.1A THERMAL NTC 30A 1 ohm 1 1 2 4 1 1 1 1 2 1 4 1 1 4 1 1 R13 R12 R9, R14 C127, C128, C227, C228 C10 C6 U2 R17 R28, R29 BR1 BR100, BR101, BR200, BR201 Q3 REF: Q3 REF: BR100, BR101, BR200, BR201 R1 R21 4 2 2 2 2 2 1 2 2 2 4 1 4 1 1 2 1 1 2 2 2 2 1 1 3 2 C108, C109, C208, C209 C116, C119 C107, C207 C172, C179 C131, C231 C174, C175 C114 C124, C126 C125, C225 C106, C206 C105, C173, C180, C205 C129 C112, C113, C212, C213 C171 L100 REF: U101, U201 J103 J104 U101, U201 LD100, LD200 LD101, LD201 F100 R163 R164 R122, R123, R222 R177, R194 Channel 1 module (right) CM 50V 0.15UF 5% RL CM 50V 0.022UF 5% RL CM 50V 0.22UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 100V 0.001U 5% RL 5X CM 250V 0.1u 5% RL CM 250V 0.0015UF 5% RL CM 250V 0.068u 5% RL CE 16V 100UF 20% RL 8X11 CE 16V 47u 20% RL 6.5X11 CE 25V 100uF 20% RL 6x12 CE 25V 22uF 20% RL 5X11 CE 25V 220uF 20% RL CE 35V 10uF 20% RL 5x11 SPRING COIL 2uH (14gaWIRE) 8 PIN IC SOCKET DIP 26 PIN DUAL ROW IEC 13 PIN WAFER P2.0 ST. IC-NE5532 OPER. AMP PHIL LED 04mm RED W/STAND LED 04mm YELLOW W/STAND FUSE HOLDER (DIA.6.3MM RMF 1/4W 10R 5% AT RMF 1/4W 100R 5% AT RMF 1/2W 23.2K 1% AT RMF 1W 12K 5% AT METAL RMX Series Technical Service Manual 21 Channel 1 module (continued) QSC part # Description Qty. Notes or Component Reference 4718-153J-2-X 4718-220J-2-P 4718-3R3J-1-X 4719-1R5J-1-X 4719-5R6J-1-X 471A-022K-5-N 471B-120J-1-X 471B-222J-1-X 471B-512J-1-X 471B-822J-1-X 4750-6200-0 4756-1016-3-06 4756-2226-3-06 4804-0040-1 4804-9340-2 4837-3B20-2 4837-5B10-2 4838-10V6-2 4838-12V6-2 4838-15V6-2 4840-2190-0 4860-5020-5 4860-5030-5 4860-5050-5 4860-5060-5 4860-5250-5 490F-Z440-5 5120-0501-0 8910-0274-0 8910-0482-0 8910-0488-0 8910-0494-0 RMF 1W 15K 5% AT METAL RMF 1W 22R 5% AT FP RMF 1W 3.3R 5% AL RMF 2W 1R5 5% AL METAL RMF 2W 5.6R 5% AL METAL RMF 3W 0.22R 10% RL RGC3 RMF 5W 12R 5% AL METAL RMF 5W 2.2K 5% AL METAL RMF 5W 5.1K 5% AL METAL RMF 5W 8.2K 5% AL METAL VR V012CPH, D-SHAFT 10K SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 3.8-4.0V AT DZ 1/2W 5.5-5.8V AT DZ 1.3W 10V AT TEMIC DZ 1W 12V AT TEMIC DZ 1W 15V AT TEMIC DIODE MUR1520 15A 200V TR MJE15032 TR MJE15033 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) TR 2N5064 TRIODE FET IRFZ44 TO-220 60V FUSE T25A/125V 6.4X32MM THERMAL PTC 60C 100 ohm TRIAC 600V 40A MAC224A8 ROD THERMISTOR NTC 50ohm CE 63V 12000uF 20% RL 1 2 3 2 1 8 4 3 2 4 2 1 2 4 2 1 2 1 1 4 2 1 1 4 4 2 2 1 1 1 1 4 R165 R136, R137 R146, R147, R20 R181, R182 R160 R142, R143, R148, R149, R152, R153, R156, R159 R154, R155, R161, R162 R157, R158, R198 R180, R188 R118, R119, R133, R135 R112, R212 R131 R139, R140 D10, D12, D117, D118 D108, D109 D170 D107, D110 D174 D178 D100, D101, D200, D201 D175, D176 Q105 Q106 Q104, Q108, Q110, Q112 Q103, Q107, Q109, Q111 D119, D120 Q170, Q174 F100 R4 Q113 R134 C120–C123 CC 50V 100pF 5% 0805 1.2 CC 50V 100P 10% 0805 CC 50V 0.01uF 20% 0805 1 CC 50V 0.1uF 20% 1206 1. CC 50V 180P 10% 0805 CC 50V 2200pF 10% 1206 1 CC 50V 47pF 5% 0805 1.2x CTC 0/30 27P 5% 1206 IC LM311M VOLTAGE IC NE5517D RMG 1/10W 100R 5% 0805 RMG 1/10W 1K 5% 0805 RMG 1/10W 10K 1% 0805 RMG 1/10W 10K 5% 0805 RMG 1/10W 12K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 2K 5% 0805 RMG 1/10W 2.2K 5% 0805 RMG 1/10W 24K 5% 0805 RMG 1/10W 270R 5% 0805 RMG 1/10W 3.01K 1% 0805 RMG 1/10W 390R 5% 0805 RMG 1/10W 39K 5% 0805 RMG 1/10W 47R 5% 0805 1 1 1 2 4 1 5 2 2 1 6 3 8 3 1 1 2 1 4 4 2 2 2 2 C130 C132 C181 C104, C178 C101, C103, C201, C203 C115 C110, C170, C176, C177, C210 C111, C211 U170, U171 U10 R109, R110, R127, R209, R210, R227 R102, R126, R202 R100, R101, R105, R106, R200, R201, R205, R206 R103, R128, R203 R176 R129 R190, R195 R191 R117, R121, R217, R221 R113, R196, R213, R296 R24, R175 R120, R220 R107, R207 R170, R189 Channel 1 SMT parts 150F-101J-J-BD 150F-101K-J-BD 150F-103M-J-BD 150F-104M-6-CF 150F-181K-J-BD 150F-222K-6-CF 150F-470J-J-BD 15CG-270J-6-CF 3130-9240-0 3131-9730-0 4720-101J-J 4720-102J-J 4720-103A-J 4720-103J-J 4720-123J-J 4720-152J-J 4720-202J-J 4720-222J-J 4720-243J-J 4720-271J-J 4720-3011-J 4720-391J-J 4720-393J-J 4720-470J-J 22 QSC Audio Products, Inc. Channel 1 module (continued) QSC part # Description Qty. Notes or Component Reference 4720-472J-J 4720-473J-J 4720-474J-J 4720-592A-J 4720-750J-J 4720-752J-J 4720-821J-J 4721-101J-6 4721-154J-6 4721-4643-6 4721-473J-6 4721-683A-6 4721-821J-6 4721-824J-6 4804-1480-3 4853-9060-3 4860-0640-3 RMG 1/10W 4.7K 5% 0805 RMG 1/10W 47K 5% 0805 RMG 1/10W 470K 5% 0805 RMG 1/10W 5.9K 1% 0805 RMG 1/10W 75R 5% 0805 RMG 1/10W 7.5K 5% 0805 RMG 1/10W 820R 5% 0805 RMG 1/8W 100R 5% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 464K 1% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 68K 1% 1206 RMG 1/8W 820R 5% 1206 RMG 1/8W 820K 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM 8 1 2 2 1 2 2 1 6 3 1 4 4 2 18 4 4 R114, R138, R174, R179, R187, R193, R214, R238 R183 R172, R185 R171, R184 R124 R108, R208 R111, R211 R197 R104, R173, R178, R186, R192, R204 R166, R167, R266 R125 R22A, R22B, R23A, R23B R115, R130, R132, R215 R116, R216 D102–D106, D111–D116, D171, D173, D177, D202, D203, D205, D206 Q100, Q172, Q175, Q200 Q101, Q102, Q171, Q173 2 2 2 1 2 2 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2 2 1 8 4 3 2 4 1 2 5 2 1 2 1 1 2 2 C216, C219 C272, C279 C274, C275 C214 C224, C226 C273, C280 C229 C8 C271 C7 L200 J257 J204 LD1 REF: F200 R263 R264 R277, R294 R265 R236, R237 R246, R247 R281, R282 R2, R5 R260 R242, R243, R248, R249, R252, R253, R256, R259 R254, R255, R261, R262 R257, R258, R298 R280, R288 R218, R219, R233, R235 R231 R239, R240 D1, D11, D13, D217, D218 D208, D209 D270 D207, D210 D274 D278 D8, D15 D275, D276 PCB-QZ030C-PWR1 153F-223J-5-LQ 153F-332J-5-KW 153R-104J-5-YRM 153R-152J-5-XQ 153R-683J-5-WWM 157E-107M-5-KW 157E-226M-5-IUN 157F-476M-5-LU 157Q-106M-5-IU 157R-475M-5-OV 1804-1040-0 2102-031S-004 2102-130S-003 3700-4531-G 4134-8851-0 4715-100J-2 4715-101J-2 4718-123J-2-X 4718-153J-2-X 4718-220J-2-P 4718-3R3J-1-X 4719-1R5J-1-X 4719-333J-2-X 4719-5R6J-1-X 471A-022K-5-N 471B-120J-1-X 471B-222J-1-X 471B-512J-1-X 471B-822J-1-X 4756-1016-3-06 4756-2226-3-06 4804-0040-1 4804-9340-2 4837-3B20-2 4837-5B10-2 4838-10V6-2 4838-12V6-2 4838-15V6-2 4840-2190-0 Channel 2 module (left) CM 50V 0.022UF 5% RL CM 50V 3300pF 5% RL 6x12 CM 250V 0.1u 5% RL CM 250V 0.0015UF 5% RL CM 250V 0.068u 5% RL CE 25V 100uF 20% RL 6x12 CE 25V 22uF 20% RL 5X11 CE 50V 47uF 20% RL CE 35V 10uF 20% RL 5x11 CE 250V 4.7u 20% RL SPRNG COIL 2uH(14gaWIRE) 3 PIN ST. WAFER 13 PIN WAFER P2.0 ST. LED 04mm GREEN W/STAND FUSE HOLDER (DIA.6.3MM RMF 1/4W 10R 5% AT RMF 1/4W 100R 5% AT RMF 1W 12K 5% AT METAL RMF 1W 15K 5% AT METAL RMF 1W 22R 5% AT FP RMF 1W 3.3R 5% AL RMF 2W 1R5 5% AL METAL RMF 2W 33K 5% AT METAL RMF 2W 5.6R 5% AL METAL RMF 3W 0.22R 10% RL RGC3 RMF 5W 12R 5% AL METAL RMF 5W 2.2K 5% AL METAL RMF 5W 5.1K 5% AL METAL RMF 5W 8.2K 5% AL METAL SVR H6 100R RH0615C SVR 2.2K H3 7X7.6 R0615C DIODE IN4004 AL DIODE IN4934 AT DZ 1/2W 3.8-4.0V AT DZ 1/2W 5.5-5.8V AT DZ 1.3W 10V AT TEMIC DZ 1W 12V AT TEMIC DZ 1W 15V AT TEMIC DIODE MUR1520 15A 200V RMX Series Technical Service Manual 23 Channel 2 module (continued) QSC part # Description Qty. Notes or Component Reference 4860-5020-5 4860-5030-5 4860-5050-5 4860-5060-5 4860-5250-5 4860-8890-0 490F-Z440-5 5120-0501-0 8910-0274-0 8910-0482-0 8910-0488-0 8910-0494-0 TR MJE15032 TR MJE15033 TR 2SC5200 T0-3P (L) TR 2SA1943 T0-3P (L) TR 2N5064 TRIODE TR MPS A06 VCE 80V NS FET IRFZ44 TO-220 60V FUSE T25A/125V 6.4X32MM THERMAL PTC 60C 100 ohm TRIAC 600V 40A MAC224A8 ROD THERMISTOR NTC 50ohm CE 63V 12000uF 20% RL 1 1 4 4 2 1 2 1 1 1 1 4 Q205 Q206 Q204, Q208, Q210, Q212 Q203, Q207, Q209, Q211 D219, D220 Q5 Q270, Q274 F200 R7 Q213 R234 C220–C223 CC 50V 100P 10% 0805 CC 50V 0.01uF 20% 0805 1 CC 50V 0.1uF 20% 1206 1. CC 50V 0.1uF 20% 0805 1. CC 50V 2200pF 10% 1206 1 CC 50V 47pF 5% 0805 1.2x IC LM311M VOLTAGE RMG 1/10W 10K 5% 0805 RMG 1/10W 12K 5% 0805 RMG 1/10W 1.5K 5% 0805 RMG 1/10W 2K 5% 0805 RMG 1/10W 2.2K 5% 0805 RMG 1/10W 3.01K 1% 0805 RMG 1/10W 47R 5% 0805 RMG 1/10W 4.7K 5% 0805 RMG 1/10W 47K 5% 0805 RMG 1/10W 470K 5% 0805 RMG 1/10W 5.9K 1% 0805 RMG 1/10W 75R 5% 0805 RMG 1/8W 100R 5% 1206 RMG 1/8W 1M 5% 1206 RMG 1/8W 150K 5% 1206 RMG 1/8W 220K 5% 1206 RMG 1/8W 330K 5% 1206 RMG 1/8W 464K 1% 1206 RMG 1/8W 47K 5% 1206 RMG 1/8W 6.8K 5% 1206 RMG 1/8W 820R 5% 1206 DIODE LL4148 SM TR 3906 PNP SM TR 3904 HFE 100-300 SM TR KST42 1 1 1 1 1 3 2 1 1 1 3 1 1 3 4 1 2 2 1 1 2 5 2 1 1 1 1 2 18 5 6 1 C9 C281 C278 C11 C215 C270, C276, C277 U270, U271 R228 R276 R229 R8, R290, R295 R291 R275 R25, R270, R289 R274, R279, R287, R293 R283 R272, R285 R271, R284 R224 R30 R3, R6 R10, R273, R278, R286, R292 R18, R26 R27 R15 R225 R19 R230, R232 D2–D7, D9, D14, D204, D211–D216, D271, D273, D277 Q4, Q6, Q7, Q272, Q275 Q8, Q9, Q201, Q202, Q271, Q273 Q1 4 2 2 1 1 C1, C2, C3, C4 J101, J201 J102, J202 SW1 J1 2 1 2 2 J100, J200 J103 For European models only For European models only Channel 2 SMT Parts 150F-101K-J-BD 150F-103M-J-BD 150F-104M-6-CF 150F-104M-J-BD 150F-222K-6-CF 150F-470J-J-BD 3130-9240-0 4720-103J-J 4720-123J-J 4720-152J-J 4720-202J-J 4720-222J-J 4720-3011-J 4720-470J-J 4720-472J-J 4720-473J-J 4720-474J-J 4720-592A-J 4720-750J-J 4721-101J-6 4721-105J-6 4721-154J-6 4721-224J-6 4721-334J-6 4721-4643-6 4721-473J-6 4721-682J-6 4721-821J-6 4804-1480-3 4853-9060-3 4860-0640-3 4860-5110-3 PCB-QZ030C-INP 150F-471J-5-OF 2113-1337-1 2113-1652-0 5200-4713-0 7010-9860-0 PCB-QZ030C-OUT 2113-1336-1 2113-1338-0 4154-2111-0 4154-2121-0 24 Input Board CC 50V 470pF 5% RL 8x3.5 XLR FEMALE CONN. PHONE JACK 1/4" 6.4 mm 10 POLE DIP SWITCH 26 PIN IEC RIBBON CABLE Output Board SPEAKON NEUTRIK 4 WIRE 4-POLE SPEAKER TERMINAL OUTPUT POST PLUG FOR CE OUTPUT POST PLUG FOR CE QSC Audio Products, Inc. 8 7 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 6 5 4 3 2 1 REVISIONS 7. Schematics and diagrams PWR PCB RMX 850: PCB-QZ010C-PSU RMX 1450: PCB-QZ020C-PSU RMX 2450: PCB-QZ030C-PSU D INPUT PCB 00 REV A 00 DESCRIPTION EFF DATE CHK APPROVED DATE XX SCREW 4 REQD 00 00 SCREW 8 REQD D RMX 850: PCB-QZ010C-INP RMX 1450: PCB-QZ020C-INP RMX 2450: PCB-QZ030C-INP WASHER 00 00 HEX NUT FAN 00 00 FLAT WASHER C C 00 TOROID CHASSIS SCREW 2 REQD B HEX NUT 2 REQD SWITCH 00 00 00 B RACK EAR 2 REQD DWG NO. 00 PA-002450-00 SCREW 4 REQD 00 00 OUTPUT PCB REV 00 1 00 SH RMX 850: PCB-QZ010C-OUT RMX 1450: PCB-QZ020C-OUT RMX 2450: PCB-QZ030C-OUT SCREW FAN GUARD A 00 SCREW 4 REQD 00 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES. 00 SCREW 2 REQD TOLERANCES ARE: DECIMALS DECIMALS .xx ± .02 .xxx ± .010 DEBURR EDGES .XXX R MAX THIS DRAWING USED IN CONJUNCTION WITH SCHEMATIC DWGs MAIN PCB SH-002451, INPUT PCB XO, WIRING DIAGRAM SH-002450-00 AND FINAL ASSY PF-002450-00. 7.1 RMX Assembly/Disassembly Diagram 1 of 2 (All models) NOTES: UNLESS OTHERWISE SPECIFIED 8 RMX Series Technical Service Manual 7 6 A PARTS LIST 00 PWR CONNECTOR SCREW 2 REQD APPROVALS DRAWN DATE MILA P. CHASSIS ASSY RMX 2450 12-07-2000 CHECKED SEE TABULATION BLOCK X FINISH RMX 2450 ISSUED SCALE DO NOT SCALE DRAWING 3 DWG NO. D USED ON APPLICATION 4 COSTA MESA, CALIFORNIA ANGLES ±1/2 MATERIAL NEXT ASSY 5 AUDIO PRODUCTS, INC. 2 PA-002450-00 SHEET 1/2 REV 1 OF 2 1 25 8 7 6 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 5 4 3 2 1 CHANNEL MODULES RMX 850: PCB-QZ010C-PWR1 (left or Channel 1) RMX 1450: PCB-QZ020C-PWR1 (left or Channel 1) RMX 2450: PCB-QZ030C-PWR1 (left or Channel 2) SCREW 5 REQD D D SCREW 6 REQD CHANNEL MODULES RMX 850: PCB-QZ010C-PWR2 (right or Channel 2) RMX 1450: PCB-QZ020C-PWR2 (right or Channel 2) RMX 2450: PCB-QZ030C-PWR2 (right or Channel 1) C C B B DWG NO. PA-002450-00 SH KNOB 2 REQD 2 REV CHASSIS NUT SCREW 4 REQD A A WIRE ASSY 7.2 RMX Assembly/Disassembly Diagram 2 of 2 (All models) 8 26 7 6 DWG NO. D SCALE 5 4 3 2 PA-002450-00 SHEET 1/2 REV 2 OF 2 1 QSC Audio Products, Inc. 7 8 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 5 6 2 3 4 1 D SW1:8 8 FILTER BYPASS B (8) 18 FILT SEND B (POT) 19 FILT CAP B 20 SW1:9 9 19 FILTER 30 HZ (9) GND 21 SW1:10 10 CLIP LIM B (10) CLIP LIM B 22 20 GND 23 -IN B 24 +IN B 25 GND 26 J1:17 J203:17 J1:18 J203:18 J1:19 J203:19 J1:20 J203:20 J1:21 J203:21 J1:22 J203:22 J1:23 J203:23 J1:24 J203:24 J1:25 J203:25 J1:26 J203:26 16 BR_BAL 19 20 F_BYP_B F_30_B -14V C100 R152 0.22-3W R148 0.22-3W R142 0.22-3W 220-25V CLIP CH 1 R127 4 4 J204:4 J104:4 820-5W L100 .022 R158 2uH 820-5W C124 .068-5% 250V JP14 E100 BR-POS 2+ SPEAKON BR-NEG JP13 E101 4700-80V D115 1+ 5-WAY BINDING POST CH A R162 12-5W 2- J103 + R161 12-5W C121 CHANNEL 1 SPEAKER OUTPUT PCB J100 R147 6.8-1W C118 .0033 Q106 MJE15033 J103 - P1 1N4148 Q104 2SC5200 P1 SEE SH 3 D113 1N4148 CW W C119 1- D112 C115 CCW CCW 8 D109 CW CCW R121 R134 50 WIRES TO BREAK-AWAY SPEAKER OUTPUT PCB 5.6-2W R157 P1 POS CURRENT LIMIT D110 5.6V-.25W R133 2.0K-5W C111 P1 C116 .022 R140 2.2K NTC TH_A Q108 2SC5200 Q110 2SC5200 P1 R137 22-1W FP D118 1N4004 B 56p-200V-COG ^C_1206 -VCC_A -67V SEE SH 3 R120 CLIP_B 23 25 20.0K ^R_0805 R117 20.0K ^R_0805 10 A1 24 1N4148 10 ^R_0805 0.1-50V 10% ^C_1206 1N4148 100 BIAS R132 R107 4.7K ^R_0805 R108 7.50K ^R_0805 R114 J204:10 D106 ^R_1206 +VCC_A 270 F_SND_B 21 22 J104:10 A1 R111 17 18 39K ^R_0805 ^C_1206 BR_CUT -15V_A D103 W R146 6.8-1W NEG CURRENT LIMIT R126 -IN_B A1 +IN_B 1K ^R_0805 DWG NO. 18 15 C104 .1-50V-10% 3906 1N4148 C R160 R122 270 10.0K-1%-1/2W ^R_0805 J104:11 11 R123 J204:11 11 9.09K-1%-1/2W 26 SH-000850-00 FILT BYP B J203:16 ^U_LM13600 14 Q100 4 - 1N4148 SPEAKER CONNECTORS ON BREAK-AWAY PCB. CONTINUED, SHEET 2 C117 .0033 W R139 2.2K 4700-80V 33K ^R_1206 17 17 J203:15 J1:16 BR_RET D105 C120 Q105 MJE15032 R22 SW1:7 7 J1:15 13 D116 LD100 RED C113 R115 820 J104:6 P1 15V-1W 2 6 R153 0.22-3W 16 5 D102 R131 D100 J204:6 R149 0.22-3W 15 BR MONO FEED 12 U101:2 NE5532 P1 6 R143 0.22-3W 16 J203:14 7 + 3 + 150K ^R_1206 BR M SEND (HI-SIG A) SW1:6 6 BRIDGE MONO (6, 7) J1:14 U10:1 LM13600M BR MONO FEED - 7 R118 GND 14 15 J203:13 .15-5% 150K ^R_1206 SW1:5 5 J1:13 11 .15-5% J204:7 7 6 R119 13 J203:12 10 Q109 2SA1943 1N4148 J104:7 7 ^C_0805 A1 100 ^R_0805 12 J1:12 ^C_1206 R110 14 J203:11 10% 9 100 ^R_0805 GND SW1:4 4 PARALLEL INPUTS (4, 5) J203:10 J1:11 C109 5 0.1-50V R109 13 J1:10 P1 C105 3 FILTER BYPASS A (3) 11 C102 8 100-25V GND 10 J203:9 150K ^R_1206 12 SW1:3 J203:8 J1:9 +14V 7 11 2 FILTER 30 HZ (2) 9 J1:8 SEE SH 3 6 R104 FILT-BYP A SW1:2 8 J203:7 1 FILT-SEND A 11 J203:6 J1:7 6 SW1:1 1 CLIP LIM A (1) J1:6 C108 SW TO GND FOR CLIP LIM 5 R103 7 J203:5 10.0K ^R_0805 6 J1:5 Q107 2SA1943 D107 5.6V-.25W C110 8 GND FILT-CAP A 5 1N4148 R130 820 ^R_1206 56p CLIP-LIM A 3 1 B P1 15V-1W .22-5% FILT-BYP A 2 Q103 2SA1943 CW D101 S J201 J204:5 D117 1N4004 D114 ^C_1206 C112 C107 FILT-SEND A TIP T MODEL R116 700 383K 1200 499K 220-25V FILT-CAP A 1 5 +VCC_A FP SIG CH 1 270 ^R_0805 10K LINEAR 3B RIGHT ANGLE POT ^C_0805 J104:5 LD101 YELLOW +15V_A R113 A1 180p-5% 3904 P1 5 1N4148 C103 Q102 1N4148 +67V R136 22-1W ^C_1206 10K ^R_0805 0.0022u, 10% R112 10.0K ^R_0805 ^R_0805 D108 A1 2.0K-5W D104 CHANNEL 1 GAIN W R135 1.5K D111 4 R106 R129 10K 100 ^R_0805 J203:4 ^R_1206 R128 1N4934 ^R_0805 J1:4 J204:13 Q101 3904 1N4934 10.0K 10-50NP - 2 13 R125 47K SP_A 1 ^R_0805 NC J104:13 C106 + 3 1K R101 3 13 ^C_1206 J203:3 NC C114 C3 470p 5% C4 470p 5% ^C_1206 2 J1:3 RING R J202 ^R_0805 12 4 C ^C_1206 470p 5% C1 J5:1 CH2_+IN 4 GND C2 J5:2 3 ^C_1206 -IN A 470p 5% FIVE POSITION BARRIER STRIP 5 A1 NE5532 U101:1 R102 J104:12 NC 820 ^R_1206 R100 2 10.0K CHASSIS_GND CH2_-IN 10.0K ^R_0805 4 R105 0.001u, 100V 5% J203:2 ^C_0805 1 D 47 ^R_0805 J1:2 J203:1 R124 +IN A 2 J1:1 R116 1 S 3 3-10-00 APPROVED / DATE J204:12 390K ^R_1206 TIP T J5:3 CLEAN UP BY AA CHK 12 P1 CW GND RING R J5:4 R20 6.8-1W A1 CCW 1 CH1_-IN 3-01-00 1N4148 C101 180p-5% 3 CH1_+IN PROTOTYPE RELEASE ROUTE THIS GROUND TO "P" GND AT HEAT SINK COMMON BETWEEN CH A AND CH B ROUTE THIS GROUND TO "A" GND AT JI-2 INPUT CABLE 2 J5:5 EFF. DATE CHANNEL-1 26-LINE RIBBON CABLE CONNECTS BREAKAWAY INPUT PCB TO MAIN PCB J102 DESCRIPTION 2 3 J101 1 REVISION REV SP_A R24 BR_BAL ^R_0805 P1 SH 33K ^R_1206 R23 3.3K 4 REV 1 SP_B A Gray shading indicates signal path QTY ITEM NO. PART NO. DIMENSIONS PER ANSI Y14.5-1982 4. PART NUMBERING SCHEME PARTS IN COMMON TO BOTH CH: 1-99. CH 1 PARTS 101-199, CH 2 PARTS 201-299. ARE SAFETY CRITICAL PARTS. 2. COMPONENTS WITH VALUE PREFIXED WITH A "^" REPRESENT SMT COMPONENTS. 1. THIS DRAWING USED IN CONJUNCTION WITH ASSEMBLY WP-000851-00 7.3 RMX 850 Schematic Diagram 1 of 3 Channel 1 RMX Series Technical Service Manual 6 5 4 DECIMALS DECIMALS + .XX - .XXX ANGLES + - DEBURR EDGES .XXX R MAX MATERIAL WP-000850-00 RMX 850 NEXT ASSY USED ON APPLICATION 7 COSTA MESA, CALIFORNIA TOLERANCES ARE: NOTES: UNLESS OTHERWISE SPECIFIED 8 A AUDIO PRODUCTS, INC. DIMENSIONS ARE IN INCHES. 5. J104, J204 ARE CONNECTED PIN TO PIN BY 13-LINE RIBBON CABLE. ! VENDOR PARTS LIST UNLESS OTHERWISE SPECIFIED 3. COMPONENTS MARKED WITH DESCRIPTION CONTRACT NO. FINISH DO NOT SCALE DRAWING 3 O APPROVALS DRAWN PAT QUILTER SCHEMATIC DIAGRAM DATE 2-25-00 RMX 850 CHECKED SIZE ISSUED CAD SEED FILE NO. PLOT DATE: Thu Sep 07, 2000 2 D SCALE FSCM NO. NONE DWG NO. REV SH-000850-00 CAD FILE NO. SHEET RMX850-3.sch P:RMXQSCRMX850 1 1 OF 3 3 PLOT DATE: Thu Sep 07, 2000 27 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 7 6 4 5 3 2 1 8 D D CHANNEL-2 C201 180p-5% R252 0.22-3W R248 0.22-3W 2uH R261 12-5W C221 R262 12-5W E201 4700-80V D215 5-WAY BINDING POST CH B JP16 Q204 2SC5200 R237 22-1W FP R233 2.0K-5W Q208 2SC5200 TO CH A SHEET 1 BR-NEG J203 - P1 1N4148 SPEAKER CONNECTORS ON BREAKAWAY PCB FROM SHEET ONE Q210 2SC5200 P1 B D218 1N4004 -67V 56p-200V-COG -14V J203 + 250V Q206 MJE15033 BR-POS JP15 C224 .068-5% 820-5W R247 6.8-1W E200 2+ R258 SPEAKER OUTPUT SPEAKON .022 CHANNEL B WIRES TO SPEAKER OUTPUT PCB 1+ L200 2- 820-5W DWG NO. R219 R232 R227 150K ^R_1206 R218 R215 820 ^R_1206 C219 J200 C215 4 R221 20.0K ^R_0805 R217 R214 4.75K ^R_0805 20.0K ^R_0805 150K ^R_1206 C205 100-25V -VCC_B ^C_1206 SEE SH 3 SH-000850-00 150K ^R_1206 R204 P1 C211 C218 .0033 5.6-2W R257 P1 POS CURRENT LIMIT D210 5.6V-.25W CLIP CH 2 R260 R246 6.8-1W NEG CURRENT LIMIT W R234 50 LD200 RED -15V_B Q200 3906 C216 .022 NTC +VCC_B 100 ^R_0805 R211 R209 100 ^R_0805 16 10.0K ^R_0805 R203 9 13 R240 2.2K W 100 P1 C213 270 1N4148 R231 BIAS 220-25V ^R_0805 D206 1N4148 14 -VCC_B SEE SH 1 D203 D200 15V-1W A1 1N4148 C C220 4700-80V C217 .0033 W R239 2.2K CW U201:2 NE5532 + 15 - 1N4148 7 CCW - D205 8 .15-5% 6 A1 R210 B .15-5% D202 ^C_0805 D211 + 12 C209 100 ^R_0805 R207 U10:2 LM13600M 10 C208 5 39K ^R_0805 R208 +14V 7.50K ^R_0805 SEE SH 3 D209 56p 1N4148 Q205 MJE15032 1- R230 ^C_1206 C214 C210 F_BYP_B P1 R253 0.22-3W .22-5% F_SND_B Q209 2SA1943 D216 R243 0.22-3W 15V-1W P1 Q207 2SA1943 D207 5.6V-.25W D208 C207 0.001u, 100V 5% D201 ^C_0805 F_30_B 220-25V 47 ^R_0805 R216 10K LINEAR 3B RIGHT ANGLE POT 180p-5% SEE SH 1 R224 C 390K ^R_1206 C212 D213 CW ^R_0805 A1 C203 1N4148 ^R_0805 CW ^R_0805 Q203 2SA1943 SIG CH 2 270 D217 1N4004 FP LD201 YELLOW 3904 CCW 10K P1 CCW 10.0K 1N4148 +15V_B R213 W CW R212 10.0K 10-50NP D214 R206 1N4148 R201 ^C_1206 -IN_B 1 - 0.0022u, 10% ^R_0805 820 ^R_1206 ^R_0805 1N4934 SEE SH 1 R236 22-1W Q202 1N4934 1K R249 0.22-3W D204 10.0K +VCC_B +67V 2.0K-5W R242 0.22-3W C206 + 2 ^R_0805 820 ^R_1206 3 R235 1.5K ^R_0805 ^R_1206 NE5532 U201:1 R202 CCW R200 +IN_B R229 10K D212 ^R_0805 R228 Q201 3904 R226 47K A1 1N4148 R205 10.0K 1N4148 ^C_0805 CLIP_B SW-GND FOR CLIP LIM A1 R220 R222 270 10.0K-1%-1/2W SP_B ^R_0805 SEE SH 1 BR MONO RETURN -- CAUTION, SENSITIVE NODE 3 REV 2 SH BR_RET A A Gray shading indicates signal path 7.4 RMX 850 Schematic Diagram 2 of 3 Channel 2 SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 28 7 SCALE 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-000850-00 CAD FILE NO. PLOT DATE: Thu Sep 07, 2000 SHEET RMX850-3.sch 3 2 OF 3 1 QSC Audio Products, Inc. THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 6 4 5 RECTIFIERS BR100, 200 AND C127–227 ARE LOCATED OFF THE MAIN PCB, MOUNTED TO CHASSIS. BLK J8A RED WHT WHT J9A IEC AC INLET 0V WHT D2 D3 1N4148 1N4148 ATTACH TO HS-2 JP12 1 + 3 R19 BR_CUT 47 ^R_0805 Q6 3906 -15V_A 1N4004 -14V P1 -15V_B C MAINTAIN FULL PRI-SEC CREEPAGE J204:8 J157:2 JP10 3 200V-1A AC2 AC1 SEE SH 1 BR1 1 J21:2 J18:1 2 + TO DC FAN 2 J18:2 - ! 2500V HI-POT U2 R7 60C 100 OHM 4N29 ATTACH TO HS-1 9 J204:9 9 J104:9 J21:1 1 4 Q3 1 J157:1 TIP31C R17 120-2W - GND J104:8 8 TH_A TO POWER SWITCH 2 8 R4 60C 100 OHM ! 1 NEUT 1N4148 J204:3 3 J204:1 2 1N4148 2 MAINTAIN FULL PRI-SEC CREEPAGE 20 VAC TO FAN POWER RECTIFIER R1 B B C6 1000-35V 3 REV 3 SH SH-000850-00 DWG NO. 1.1 AMP 28V PRI-SIDE DC FAN SUPPLY 2 LINE 470K J104:3 3 R25 P1 Q7 3906 D10 ^R_1206 D6 20V ! JSW R26 220K ^R_0805 D7 AC INPUT, LOW (ALL) CIRCUIT BREAKER USA: 10A-125V EUROPE: 5A-250V D5 1N4148 6.8K ^R_1206 AC1 2 -VCC_B BR_CUT J104:1 1 D9 R14 - E12 C11 .1-5OV 1N4004 1 R15 Q8 3904 Q9 3904 1N4148 RED BLK E16 120V GRY J7A BLU 4 +15V_A J104:2 1N4004 Q5 MPSW05 D11 C7 4.7-250V 1N4148 +15V_B J204:2 D12 P1 6.81K ^R_1206 RED - D4 R9 RED WHT + 1N4148 Q1 300V-.2A 6.81K ^R_1206 J6A R5 15K-2W 400V-25A D14 R13 GRY 1 Q4 2.0K ^R_0805 BLK - R6 1.0M ^R_1206 BR200 C227 0.22-200V E8 R3 1.0M ^R_1206 2 2 ^R_1206 R2 15K-2W R12 - - E7 +VCC_B E11 ^R_1206 C8 47-50V 3906 R8 - F200 10A-125V COIL TWO J5A E10 -VCC_A E15 E6 D 470K ^R_1206 J4A E5 1 5 BLU E14 D13 1N4004 P1 4 J3A 4 15V R18 220K R27 220K 6 J2A - - +14V D8 ^R_1206 1 BRN GRY + 2 BRN GRY BLU 1 E4 0V 1N4004 PILOT LED 20V BLU R10 150K 400V-25A AC1 BRN BLK C127 E3 0.22-200V COIL ONE C E2 AC2 240V E9 D1 LD1 GRN AC2 BRN QUICK CONNECT PC-MTD TABS TRANSFORMER PRI LEADS 120V +VCC_A BR100 3 ! 3 3 120V E13 F100 10A-125V AC INPUT, HIGH (ALL) 100V 3 E1 R21 1 OHM 30A J157:3 3 AC VOLTAGE PROGRAMMING TERMINALS 2 MUTING AND THERMAL PROTECTION. J21:3 U-I CORE POWER TRANSFORMER NOTE SPLIT SECONDARY WIRING FROM EACH LEG TO EACH CHANNEL 3 2.0K ^R_0805 7 15V 8 D15 D A A 7.5 RMX 850 Schematic Diagram 3 of 3 Power Supply SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 RMX Series Technical Service Manual SCALE 7 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-000850-00 CAD FILE NO. PLOT DATE: Thu Sep 07, 2000 SHEET RMX850-3.sch 3 3 OF 3 1 29 7 8 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 5 6 2 3 4 1 REVISION REV DESCRIPTION EFF. DATE 1 PROTOTYPE RELEASE 3-01-00 2 CLEAN UP BY PHQ 3-02-00 CLEAN UP BY AA 3-10-00 CHK APPROVED / DATE 3 4 CHANNEL-1 FILTER BYPASS B (8) 18 FILT SEND B (POT) 19 FILT CAP B 20 SW1:9 9 19 FILTER 30 HZ (9) GND 21 SW1:10 10 CLIP LIM B (10) CLIP LIM B 22 20 GND 23 -IN B 24 +IN B 25 GND 26 J203:17 J1:18 J203:18 J1:19 J203:19 J1:20 J203:20 J1:21 J203:21 J1:22 J203:22 J1:23 J203:23 J1:24 J203:24 J1:25 J203:25 J1:26 J203:26 BR_BAL 19 20 F_BYP_B F_30_B -14V ^R_0805 0.1-50V 10% ^C_1206 R127 4 4 J204:4 J104:4 R156 0.22-3W R152 0.22-3W R148 0.22-3W R142 0.22-3W R158 2uH 1K-5W C124 .068-5% 250V JP14 E100 BR-POS 2+ SPEAKON BR-NEG JP13 E101 3300-100V D115 1+ 5-WAY BINDING POST CH 1 R162 12-5W 2- J103 + R161 12-5W C123 3300-100V CHANNEL 1 SPEAKER OUTPUT PCB J100 D112 1N4148 D113 1N4148 CW CCW .022 C121 Q106 MJE15033 J103 - P1 1N4148 Q104 2SC5200 P1 SEE SH 3 P1 D109 CW 8 CLIP CH 1 R133 3.0K-5W C111 Q108 2SC5200 Q110 2SC5200 Q112 2SC5200 P1 R137 22-1W FP D118 56p-200V-COG ^C_1206 1N4004 B -VCC_A -78V SEE SH 3 R120 CLIP_B 23 25 220-25V L100 R147 6.8-1W C118 .0033 D110 5.6V-.25W TH_A C100 W 1K-5W 1- R121 10 R134 50 C116 .022 NTC 10 A1 24 20.0K ^R_0805 R117 20.0K ^R_0805 4.7K ^R_0805 R114 J204:10 1N4148 ^R_1206 +VCC_A 270 F_SND_B 21 22 J104:10 A1 R111 17 18 7.50K ^R_0805 R108 R107 ^C_1206 BR_CUT 1N4148 100 BIAS P1 POS CURRENT LIMIT WIRES TO BREAK-AWAY SPEAKER OUTPUT PCB 5.6-2W R157 C119 R126 -IN_B A1 +IN_B 1K ^R_0805 DWG NO. SW1:8 8 J1:17 16 D106 R140 2.2K C R122 270 13.3K-1%-1/2W ^R_0805 J104:11 11 R123 J204:11 11 11.3K-1%-1/2W 26 SH-001451-00 18 15 D103 W R146 6.8-1W NEG CURRENT LIMIT R22 FILT BYP B J203:16 -15V_A 1N4148 SPEAKER CONNECTORS ON BREAK-AWAY PCB. CONTINUED, SHEET 2 33K ^R_1206 17 17 J203:15 J1:16 C104 .1-50V-10% 3906 1N4148 3300-100V R160 W R139 2.2K C122 R159 0.22-3W SW1:7 7 J1:15 Q100 D105 C120 3300-100V C117 .0033 LD100 RED C113 4 - D116 P1 15V-1W R115 820 J104:6 R153 0.22-3W 16 A1 2 D102 R131 D100 6 R149 0.22-3W 15 BR MONO FEED 5 ^U_LM13600 14 U101:2 NE5532 J204:6 R143 0.22-3W 16 J203:14 BR_RET + 3 + 7 - 7 150K ^R_1206 BR M SEND (HI-SIG A) SW1:6 6 BRIDGE MONO (6, 7) J1:14 U10:1 LM13600M BR MONO FEED 12 13 .15-5% R118 GND 14 15 J203:13 11 .15-5% J204:7 7 6 150K ^R_1206 SW1:5 5 J1:13 10 Q111 2SA1943 Q105 MJE15032 J104:7 7 ^C_0805 R119 13 J203:12 ^C_1206 R110 12 J1:12 10% 9 100 ^R_0805 14 J203:11 0.1-50V 100 ^R_0805 GND SW1:4 4 PARALLEL INPUTS (4, 5) J203:10 J1:11 P1 R109 13 J1:10 C102 8 100-25V 3 FILTER BYPASS A (3) 11 C109 5 39K ^R_0805 GND 10 J203:9 C105 12 SW1:3 J203:8 J1:9 +14V 7 150K ^R_1206 2 9 J1:8 SEE SH 3 6 11 FILT-BYP A SW1:2 FILTER 30 HZ (2) 8 J203:7 R104 FILT-SEND A 11 J203:6 J1:7 1 SW1:1 1 CLIP LIM A (1) J1:6 6 7 C108 SW TO GND FOR CLIP LIM 5 R103 6 J203:5 10.0K ^R_0805 GND FILT-CAP A J1:5 Q109 2SA1943 1N4148 C115 C110 8 5 Q107 2SA1943 D107 5.6V-.25W 56p CLIP-LIM A 3 1 B P1 15V-1W .22-5% D117 1N4004 P1 6 CCW D101 C107 R130 820 ^R_1206 CW 220-25V FILT-BYP A 2 Q103 2SA1943 D114 C112 S J201 J204:5 1N4148 ^C_1206 MODEL R116 700 383K 1200 499K 10K LINEAR 3B RIGHT ANGLE POT FILT-SEND A TIP T 5 +VCC_A FP SIG CH 1 270 ^R_0805 FILT-CAP A 1 J104:5 LD101 YELLOW +15V_A R113 A1 ^C_0805 3904 P1 R136 22-1W ^C_1206 C103 Q102 1N4148 +78V 5 0.0022u, 10% 10K 180p-5% RING R J202 R112 10.0K ^R_0805 ^R_0805 D108 A1 ^R_0805 CCW 4 3.0K-5W D104 CHANNEL 1 GAIN W R135 1.5K R132 J203:4 R106 R129 10K 1N4934 ^R_0805 J1:4 ^R_1206 R128 1N4934 10.0K 10-50NP - 2 J204:13 Q101 3904 SP_A 1 ^R_0805 13 R125 47K C106 + 3 1K R101 3 NC J104:13 D111 J203:3 13 100 ^R_0805 ^C_1206 C3 470p 5% C4 ^C_1206 J1:3 NC 4 C 2 470p 5% J5:1 CH2_+IN C2 J5:2 4 GND CHASSIS_GND CH2_-IN 3 12 ^C_1206 3 ^C_1206 C1 J5:3 ^R_0805 R102 J104:12 NC C114 -IN A 4 470p 5% J5:4 CH1_-IN 5 A1 NE5532 U101:1 10.0K ^R_0805 470p 5% FIVE POSITION BARRIER STRIP CH1_+IN 10.0K R100 2 S J5:5 R105 0.001u, 100V 5% +IN A 2 J203:2 ^C_0805 1 47 ^R_0805 TIP T J1:2 J203:1 R124 R J1:1 500K ^R_1206 1 J204:12 12 P1 CW GND CCW 1 J102 R20 6.8-1W A1 820 ^R_1206 C101 180p-5% 3 RING ROUTE THIS GROUND TO "P" GND AT HEAT SINK COMMON BETWEEN CH A AND CH B ROUTE THIS GROUND TO "A" GND AT JI-2 INPUT CABLE 2 J101 D 1N4148 26-LINE RIBBON CABLE CONNECTS BREAKAWAY INPUT PCB TO MAIN PCB R116 D SP_A R24 BR_BAL ^R_0805 P1 SH 33K ^R_1206 R23 3.3K 4 REV 1 SP_B A Gray shading indicates signal path QTY ITEM NO. PART NO. DIMENSIONS PER ANSI Y14.5-1982 7.6 RMX 1450 Schematic Diagram 1 of 3 ARE SAFETY CRITICAL PARTS. 2. COMPONENTS WITH VALUE PREFIXED WITH A "^" REPRESENT SMT COMPONENTS. Channel 1 1. THIS DRAWING USED IN CONJUNCTION WITH ASSEMBLY WP-001451-00 30 RMX 1450 NEXT ASSY 5 4 DECIMALS + .XX - .XXX ANGLES + - MATERIAL FINISH USED ON APPLICATION 6 DECIMALS DEBURR EDGES .XXX R MAX WP-001451-00 NOTES: UNLESS OTHERWISE SPECIFIED 7 COSTA MESA, CALIFORNIA TOLERANCES ARE: 4. PART NUMBERING SCHEME PARTS IN COMMON TO BOTH CH: 1-99. CH 1 PARTS 101-199, CH 2 PARTS 201-299. 8 A AUDIO PRODUCTS, INC. DIMENSIONS ARE IN INCHES. 5. J104, J204 ARE CONNECTED PIN TO PIN BY 13-LINE RIBBON CABLE. ! VENDOR PARTS LIST UNLESS OTHERWISE SPECIFIED 3. COMPONENTS MARKED WITH DESCRIPTION CONTRACT NO. DO NOT SCALE DRAWING 3 O APPROVALS DRAWN PAT QUILTER SCHEMATIC DIAGRAM DATE 2-25-00 RMX 1450 CHECKED SIZE ISSUED CAD SEED FILE NO. PLOT DATE: Thu Sep 07, 2000 2 D SCALE FSCM NO. NONE DWG NO. REV SH-001451-00 CAD FILE NO. SHEET RMX1450-4.sch P:GPE PRODUCTS\PRMX-SERIESQSC145 0 1 1 OF 3 4 PLOT DATE: Thu Sep 07, 2000 QSC Audio Products, Inc. THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 8 7 6 4 5 3 2 1 D D CHANNEL-2 C201 180p-5% J203 + C221 3300-100V C223 R261 12-5W R262 12-5W E201 3300-100V D215 P1 Q210 2SC5200 Q212 2SC5200 P1 -78V B D218 1N4004 DWG NO. 3.0K-5W SPEAKER CONNECTORS ON BREAKAWAY PCB FROM SHEET ONE R259 0.22-3W R237 22-1W FP R233 Q208 2SC5200 BR-NEG J203 - 1N4148 Q204 2SC5200 2+ 5-WAY BINDING POST CH 2 JP16 TO CH 1 SHEET 1 J200 250V Q206 MJE15033 BR-POS JP15 C224 .068-5% 1.0K-5W R247 6.8-1W E200 SPEAKON 2uH 1+ R258 SPEAKER OUTPUT 2- .022 CHANNEL 2 WIRES TO SPEAKER OUTPUT PCB 1- L200 56p-200V-COG -14V R256 0.22-3W R252 0.22-3W R248 0.22-3W R242 0.22-3W D213 1N4148 CW CCW 1.0K-5W R253 0.22-3W 150K ^R_1206 C219 R249 0.22-3W R232 R227 P1 C211 C218 .0033 D210 5.6V-.25W CLIP CH 2 150K ^R_1206 R218 820 ^R_1206 R215 W 5.6-2W R257 P1 POS CURRENT LIMIT C C222 3300-100V R260 R246 6.8-1W NEG CURRENT LIMIT R243 0.22-3W 4 R221 20.0K ^R_0805 R217 20.0K ^R_0805 R214 4.75K ^R_0805 R219 C205 100-25V -VCC_B ^C_1206 SEE SH 3 SH-001451-00 R204 150K ^R_1206 R234 50 LD200 RED -15V_B Q200 3906 C216 .022 NTC +VCC_B 100 ^R_0805 R211 R209 100 ^R_0805 16 10.0K ^R_0805 R203 9 13 R240 2.2K W 100 P1 C213 270 1N4148 R231 BIAS 220-25V ^R_0805 D206 1N4148 14 -VCC_B SEE SH 1 D203 D200 15V-1W A1 1N4148 C220 3300-100V C217 .0033 W R239 2.2K CW U201:2 NE5532 + 15 - 1N4148 7 CCW - D205 8 .15-5% 6 A1 R210 B .15-5% D202 ^C_0805 D211 + 12 C209 100 ^R_0805 R207 U10:2 LM13600M 10 C208 5 39K ^R_0805 R208 +14V 7.50K ^R_0805 SEE SH 3 D209 56p CCW C210 F_BYP_B 1N4148 CW .22-5% F_SND_B P1 Q211 2SA1943 Q205 MJE15032 D214 15V-1W D207 5.6V-.25W 1N4148 C207 Q209 2SA1943 P1 ^C_1206 D201 ^C_0805 F_30_B 220-25V Q207 2SA1943 D216 0.0022u, 10% 10K LINEAR 3B RIGHT ANGLE POT 180p-5% SEE SH 1 C215 C Q203 2SA1943 820 ^R_1206 C212 R230 ^R_0805 A1 C203 D208 ^R_0805 1N4934 ^R_0805 270 D217 1N4004 FP LD201 YELLOW 3904 1N4934 10K P1 820 ^R_1206 10.0K R236 22-1W SIG CH 2 ^C_1206 R212 10.0K 1N4148 +15V_B R213 W C214 R206 0.001u, 100V 5% 10-50NP R201 -IN_B +VCC_B +78V 3.0K-5W Q202 47 ^R_0805 1 - 2 R224 ^R_0805 500K ^R_1206 ^R_0805 ^R_0805 D204 R216 1K C206 + CW SEE SH 1 3 10.0K R235 1.5K ^R_0805 ^R_1206 NE5532 U201:1 R202 CCW R200 +IN_B R229 10K D212 ^R_0805 R228 Q201 3904 R226 47K A1 1N4148 R205 10.0K 1N4148 ^C_0805 CLIP_B SW-GND FOR CLIP LIM A1 R220 R222 270 13.3K-1%-1/2W SP_B ^R_0805 SEE SH 1 BR MONO RETURN -- CAUTION, SENSITIVE NODE 4 REV 2 SH BR_RET A Gray shading indicates signal path A 7.7 RMX 1450 Schematic Diagram 2 of 3 Channel 2 SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 RMX Series Technical Service Manual 7 SCALE 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-001451-00 CAD FILE NO. PLOT DATE: Thu Sep 07, 2000 SHEET RMX1450-4.sch 4 2 OF 3 1 31 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 6 BLK - J8A RED WHT WHT J9A IEC AC INLET 0V WHT D2 D3 1N4148 1N4148 ATTACH TO HS-2 JP12 1 + 3 R19 BR_CUT 47 ^R_0805 Q6 3906 J204:1 -15V_A 1N4004 -14V P1 -15V_B C MAINTAIN FULL PRI-SEC CREEPAGE J204:8 J157:2 JP10 3 200V-1A AC2 AC1 SEE SH 1 BR1 1 J21:2 J18:1 2 + TO DC FAN 2 J18:2 - ! 2500V HI-POT U2 R7 60C 100 OHM 4N29 ATTACH TO HS-1 9 J204:9 9 J104:9 J21:1 1 4 Q3 1 J157:1 TIP31C R17 120-2W - GND J104:8 8 TH_A TO POWER SWITCH 2 8 R4 60C 100 OHM ! 1 NEUT 1N4148 J204:3 3 J104:1 2 1N4148 2 MAINTAIN FULL PRI-SEC CREEPAGE 20 VAC TO FAN POWER RECTIFIER R1 B B C6 1000-35V 4 REV 3 SH SH-001451-00 DWG NO. 1.1 AMP 28V PRI-SIDE DC FAN SUPPLY 2 LINE 470K ^R_1206 D6 20V ! JSW R26 220K ^R_0805 D7 AC INPUT, LOW (ALL) CIRCUIT BREAKER USA: 15A-125V EUROPE: 7.5A-250V D5 1N4148 6.81K ^R_1206 AC2 AC1 -VCC_B J104:3 3 R25 P1 Q7 3906 D10 D9 BR_CUT 1N4148 RED BLK E12 120V GRY J7A BLU E16 C11 .1-5OV 1N4004 1 R15 Q8 3904 Q9 3904 D11 1 R14 RED 4 +15V_A J104:2 1N4004 Q5 MPSW05 6.81K ^R_1206 RED WHT - + 1N4148 +15V_B J204:2 D12 P1 C7 4.7-250V R9 J6A 1 D4 6.81K ^R_1206 GRY 400V-25A 1N4148 Q1 300V-.2A R13 BLK - R5 15K-2W BR200 C227 0.22-200V E8 R6 1.0M ^R_1206 2.0K ^R_0805 - - E7 R3 1.0M ^R_1206 +VCC_B E11 Q4 D14 R12 - F200 12A-125V COIL TWO J5A E15 E6 D 470K ^R_1206 J4A E5 1 5 BLU 2 ! 2 2 ^R_1206 R2 15K-2W -VCC_A ^R_1206 C8 47-50V 3906 R8 BLU E10 4 J3A E14 D13 1N4004 P1 6 J2A - 4 15V R18 220K R27 220K 1 BRN GRY - +14V D8 ^R_1206 3 BRN GRY + 2 BRN BLK 1 E4 0V 1N4004 PILOT LED 20V COIL ONE C C127 0.22-200V BLU R10 150K 400V-25A AC1 240V E9 D1 LD1 GRN E2 E3 +VCC_A 3 120V BRN QUICK CONNECT PC-MTD TABS TRANSFORMER PRI LEADS 120V 3 BR100 3 ! AC INPUT, HIGH (ALL) 100V E13 F100 12A-125V R21 1 OHM 30A J157:3 3 ! E1 2 MUTING AND THERMAL PROTECTION. J21:3 U-I CORE POWER TRANSFORMER NOTE SPLIT SECONDARY WIRING FROM EACH LEG TO EACH CHANNEL 3 2.0K ^R_0805 ! AC VOLTAGE PROGRAMMING TERMINALS 4 5 RECTIFIERS BR100, 200 AND C127-227 ARE LOCATED OFF THE MAIN PCB, MOUNTED TO CHASSIS. D15 7 15V 8 AC2 D A A 7.8 RMX 1450 Schematic Diagram 3 of 3 Power Supply SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 32 SCALE 7 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-001451-00 CAD FILE NO. PLOT DATE: Thu Sep 07, 2000 SHEET RMX1450-4.sch 4 3 OF 3 1 QSC Audio Products, Inc. 4.7K ^R_0805 ^R_0805 1 CHANNEL-1 10 CLIP LIM B (10) 20 CLIP LIM B GND -IN B +IN B GND 22 23 24 25 26 J1:22 J2:22 J1:23 J2:23 J1:24 J2:24 J1:25 J2:25 J1:26 J2:26 20 25 C171 Q113 MAC224 MT2 2+ SPEAKON 1+ 2- J100 R_RES1W ^R_0805 R123 23.2K-1%-1/2W CLIP_B R167 1K ^R_0805 ^R_1206 464K 68K ^R_1206 R194 12K-1W C176 47K 47pF-50V-5% ^R_0805 ^C_0805 +IN_B 26 R187 150K 4.7K ^R_1206 ^R_0805 470K 1 4 ^R_0805 C179 R192 R193 .0033 150K 4.7K ^R_1206 ^R_0805 U171 GND V+ ^U_LM311 2 8 7 3 2.00K BAL/STR V- C177 47pF-50V-5% D177 ^R_0805 P1 -55_A R183 R185 R186 3.01K ^R_0805 BAL ^LM311-SMT Q173 3904 1N4148 ^D_SOT-23 R191 6 5 2.2K ^R_0805 ^Q_BJTN_SOT-23 R189 Q175 3906 SP_B C123 12000-63V ^C_0805 47 ^R_0805 ^Q_BJTP_SOT-23 Q174 RFZ44 DWG NO. R22A 68K ^R_1206 SPEAKER BUS -- AFTER FUSE 23.2K-1%-1/2W R126 B R24 BR_BAL -110_A F_30_B A1 1- 1N4148 MUR1520 8.2K-5W R122 .1-250V D176 R135 4.7K A1 1.5-2W 68K ^R_1206 -14V C175 R182 R137 22-1W FP 8.2K-5W 390 R138 F_BYP_B F_SND_B -IN_B MT1 R156 0.22-3W R152 0.22-3W R148 0.22-3W R142 0.22-3W D112 1N4148 ^D_SOT-23 ^D_SOT-23 D113 R_RES1W 8 4 CCW D114 R121 R120 R133 ^R_0805 R195 A C126 0.068-250V D118 R22B 100-16NP 23 24 24K ^R_0805 R117 24K ^R_0805 .001-5% 4.7K ^R_0805 C125 21 22 Q112 2SC5200 R23A J2:21 Q110 2SC5200 68K ^R_1206 J2:20 J1:21 19 Q108 2SC5200 SH-002451-00 SW1:10 J1:20 18 P1 Q104 2SC5200 SH 20 GND 21 J2:19 ^R_0805 ^D_SOT-23 2 19 J2:18 J1:19 ^C_1206 A1 WIRES TO BREAK-AWAY SPEAKER OUTPUT PCB R155 12-5W REV 9 J1:18 100 J103 - JP13 4 FILT CAP B SW1:9 FILTER 30 HZ (9) 19 R197 R154 12-5W 1N4148 R23B 18 C130 BR-NEG E101 P1 R188 FILT SEND B (POT) ^R_0805 100p-50V 5-WAY BINDING POST CH 1 R162 12-5W 12000-63V D115 5.1K-5W 18 17 R161 12-5W C122 D178 8 J2:17 -15V_A 820 BR_CUT BR-POS J103 + 1N4004 ^Q_BJTP_SOT-23 R111 2uH JP14 C124 0.068-250V 2.2K-5W Q106 MJE15033 3906 BR_BAL 25A-125V E100 12V-1W-1N4742A FILT BYP B SW1:8 FILTER BYPASS B (8) J1:17 16 P1 L100 2.2K-5W C180 17 J2:16 A1 Q100 SPEAKER OUTPUT PCB F100 R158 D110 5.6V-.25W CLIP CH 1 4 R147 3.3-1W R159 0.22-3W BRIDGE MONO (6, 7) J1:16 15 LD100 RED R157 100-25V B 16 17 J2:15 NTC .022 CHANNEL 1 CT_A 2.2K-5W R153 0.22-3W SW1:7 7 J1:15 ^D_SOT-23 W 5.90K ^R_0805 15 ^D_SOT-23 R134 50 C116 .022 POS CURRENT LIMIT R184 BR MONO FEED R104 16 270 ^R_0805 R196 SW1:6 6 15V-1W 100 BIAS C119 C SPEAKER CONNECTORS ON BREAK-AWAY PCB. CONTINUED, SHEET 2 5.6-2W SEE SH 3 R198 3.3-1W R149 0.22-3W A1 D106 1N4148 R140 2.2K W P1 ^D_SOT-23 P1 ^C_1206 14 D103 1N4148 R131 NEG CURRENT LIMIT .1-50V-10% J2:14 ^D_SOT-23 R139 2.2K C178 J1:14 A1 3 13 C132 47P-50V ^C_1206 ^D_SOT-23 D111 GND 14 - 1N4148 D100 2 8 BR_RET U101:2 NE5532 1N4148 100-1/4W C121 R146 R143 0.22-3W 12 15 BR M SEND (HI-SIG A) + 5 7 + D105 R127 13 U10:1 LM13600M BR MONO FEED 7 820 ^R_1206 11 SW1:5 5 R114 J2:13 10 - .15-5% R115 PARALLEL INPUTS (4, 5) 14 C131 J1:13 9 SW1:4 4 R108 J2:12 7.50K ^R_0805 J2:11 J1:12 A1 R107 J1:11 ^C_1206 100 ^R_0805 12 J2:10 .1-50V-10% R110 GND J1:10 P1 8 100 ^R_0805 11 13 J2:9 R109 SW1:3 3 FILTER BYPASS A (3) 9 GND 10 J2:8 J1:9 6 5 39K ^R_0805 12 J1:8 .15-5% ^C_1206 FILT-BYP A SW1:2 2 FILTER 30 HZ (2) 8 C102 7 C105 FILT-SEND A 11 J2:7 +14V D102 ^C_0805 C109 R164 2N5064 R160 W G 12000-63V 1N4148 Q105 MJE15032 R163 10-1/4W D120 2N5064 1N4004 D116 D107 5.6V-.25W D119 R165 15K-1W D117 Q111 2SA1943 P1 27p C108 100-25V SW1:1 1 CLIP LIM A (1) J1:7 6 C104 7 SW TO GND FOR CLIP LIM 5 .1-50V-10% FILT-CAP A J2:6 150K ^R_1206 6 J2:5 J1:6 11 GND J1:5 1 5 6 1 R103 CLIP-LIM A 3 10.0K ^R_0805 2 Q109 2SA1943 CW C110 FILT-BYP A SIG CH 1 Q107 2SA1943 R130 820 ^R_1206 P1 15V-1W Q103 2SA1943 CCW C107 .22-5% C174 0.1-250V FP CW D101 Q102 3904 ^Q_BJTN_SOT-23 R181 1.5-2W 22-25NP 274 S J201 R136 22-1W LD101 YELLOW P1 ^D_SOT-23 ^R_0805 A1 10K LINEAR 3B RIGHT ANGLE POT 8.2K-5W 1N4148 ^C_1206 DC FAULT PROTECTION C129 1N4148 C115 TIP T 0.01 +15V_A D175 MUR1520 R119 ^D_SOT-23 R113 FILT-SEND A D R180 TO -VMED 8.2K-5W D104 27p-200V-COG FILT-CAP A 1 C173 100-25V +110_A R118 1N4148 ^D_SOT-23 ^C_1206 CHANNEL 1 GAIN W Q172 3906 ^Q_BJTP_SOT-23 5.1K-5W ^C_1206 R112 10K ^C_0805 1.5K ^R_0805 C181 ^R_0805 D108 R106 10.0K ^R_0805 180p-5% R129 10K D109 C103 R128 R132 A1 47-10NP ^R_0805 CW 1 3.01K 5 C120 12000-63V .36W at full clip ^C_1206 4 ^R_0805 ^R_1206 C114 J2:4 ^R_1206 ^R_1206 464K - 2 ^R_0805 J1:4 10V-1N4740A C111 ^R_0805 10.0K 4.7K 0.0015u, 250V ^C_1206 C3 470p 5% C4 R101 3 RING R J202 1K 150K 100 ^R_0805 C 470p 5% J5:1 CH2_+IN 2 ^C_1206 J5:2 C2 CHASSIS_GND CH2_-IN 4 GND J2:3 R166 C106 + 3 D174 75 ^R_0805 3 ^C_1206 C1 J5:3 3 J1:3 A1 NE5532 U101:1 R102 R179 Q101 3904 ^Q_BJTN_SOT-23 R125 47K R124 -IN A 4 470p 5% CH1_-IN 470p 5% FIVE POSITION BARRIER STRIP J5:4 ^R_0805 5 R178 ^R_0805 SPEAKER BUS -- BEFORE FUSE ^R_0805 10.0K S J5:5 CH1_+IN 10.0K R100 2 R_RES1W R105 220-25V +IN A 2 J2:2 ^C_0805 1 C113 TIP T J102 J1:2 J2:1 220-25V RING R J1:1 R116 1 820K ^R_1206 GND 6 RFZ44 47 +55_A CW 1 P1 BAL 0.0022u, 10% 180p-5% 3 CCW J101 3.3-1W A1 R175 ^LM311-SMT 1N4934 C101 2 ROUTE THIS GROUND TO "P" GND AT HEAT SINK COMMON BETWEEN CH A AND CH B V- 1N4934 R20 8 820 ^R_1206 ROUTE THIS GROUND TO "A" GND AT JI-2 INPUT CABLE BAL/STR 4 CCW 26-LINE RIBBON CABLE CONNECTS BREAKAWAY INPUT PCB TO MAIN PCB C112 D V+ 7 3 R177 12K-1W 1N4148 ^D_SOT-23 U170 GND ^U_LM311 2 2.00K ^R_0805 D171 470K Q170 R170 ^C_0805 D173 150K ^R_1206 Q171 3904 47pF-50V-5% 1N4148 ^D_SOT-23 R190 ^Q_BJTN_SOT-23 12K ^R_0805 .0033 R174 +110_A C170 R176 R173 R171 D170 C172 R172 1 2 3 POS STEP DRIVER 10-35V 4 5.90K ^R_0805 5 6 3.9V 7 8 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. -110_A NEG STEP DRIVER Gray shading indicates signal path A 7.9 RMX 2450 Schematic Diagram 1 of 3 Channel 1 SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 RMX Series Technical Service Manual SCALE 7 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-002451-00 CAD FILE NO. P:GPE PRODUCTS\PRMX-SERIESQSC245 0 SHEET 1 4 2 OF 4 PLOT DATE: Thu Sep 07, 2000 33 4 5 3 BIAS CLIP CH 2 J204:4 P1 D273 1N4148 ^D_SOT-23 R276 R261 12-5W 2.2K-5W R262 12-5W E201 C222 D215 5-WAY BINDING POST CH 2 JP16 Q210 2SC5200 Q212 2SC5200 Q213 MAC224 BR-NEG J203 - R254 12-5W R255 12-5W SPEAKER CONNECTORS ON BREAKAWAY PCB FROM SHEET ONE P1 Q208 2SC5200 TO CH 1 SHEET 1 P1 12000-63V C226 0.068-250V D218 B 23.21K-1%-1/2W DWG NO. J104:11 SP_B ^R_0805 C276 47K 47pF-50V-5% C223 ^R_1206 ^R_0805 2.00K 1 R292 R293 .0033 150K 4.7K C_MYL2_AI ^R_1206 ^R_0805 V+ 2 4 C279 U271 GND 8 7 3 ^R_0805 Gray shading indicates signal path D277 ^R_0805 BAL/STR V- BAL 1N4148 ^D_SOT-23 R291 6 5 2.2K ^LM311-SMT ^R_0805 R289 Q275 3906 Q274 3 SH ^Q_BJTN_SOT-23 REV 4.7K RFZ44 47 ^R_0805 ^Q_BJTP_SOT-23 D278 R287 150K 47pF-50V-5% ^C_0805 Q273 3904 12V-1W-1N4742A R286 470K C278 R295 R_RES1W R294 12K-1W R288 ^C_0805 R285 -55_B 12000-63V C277 4 R283 ^R_0805 5.1K-5W 4.7K ^R_0805 C280 R238 A1 11 MUR1520 100-25V SW-GND FOR CLIP LIM 390 J204:11 11 -110_B R284 100-16NP R222 5.90K ^R_0805 CLIP_B R220 .1-250V D276 SH-002451-00 1.5-2W R259 0.22-3W R253 0.22-3W R237 22-1W FP 8.2K-5W R249 0.22-3W R233 .1-50V-10% ^C_1206 C225 C275 R282 8.2K-5W A BR-POS J203 + C224 .068-250V R235 SEE SH 1 BR_RET SPEAKER OUTPUT JP15 2uH R258 R243 0.22-3W D211 Q200 3906 ^Q_BJTP_SOT-23 1N4148 ^D_SOT-23 C205 100-25V 150K ^R_1206 R204 ^R_0805 4-5 MA CHARGE CURRENT 1 MA DISCHARGE. BR MONO RETURN -- CAUTION, SENSITIVE NODE E200 1N4004 820K SEE SH 1 CHANNEL 2 WIRES TO SPEAKER OUTPUT PCB L200 F200 25A-125V R257 R211 -14V MT2 C229 CT_B 1N4148 Q204 2SC5200 MT1 R248 0.22-3W 2.2K-5W .022 5.6-2W SEE SH 3 ^D_SOT-23 820 ^R_1206 4 R232 J104:4 C 100-1/4W P1 2.2K-5W Q206 MJE15033 D210 5.6V-.25W 4 10-35V R271 5.90K ^R_0805 1N4148 ^D_SOT-23 CW CCW P1 R247 3.3-1W R264 2N5064 R260 R298 C219 POS CURRENT LIMIT G 12000-63V ^D_SOT-23 NEG CURRENT LIMIT W NTC P1 100 ^R_0805 820 ^R_1206 R215 R210 100 ^R_0805 R209 R240 2.2K R234 50 R246 3.3-1W W R239 2.2K W C216 .022 13 A1 Q205 MJE15032 R263 10-1/4W D220 2N5064 C221 1N4148 LD200 RED C213 15K-1W 2+ ^D_SOT-23 D219 R265 1N4004 SPEAKON ^D_SOT-23 R231 D217 Q211 2SA1943 1+ D206 1N4148 DC FAULT PROTECTION 2- D203 1N4148 100 15V-1W -15V_B 820 ^R_1206 R230 ^D_SOT-23 Q209 2SA1943 C274 .1-250V J200 24K ^R_0805 R214 4.7K ^R_0805 ^D_SOT-23 D200 220-25V 100 ^R_0805 16 1N4148 U201:2 NE5532 14 10.0K ^R_0805 R203 1N4148 Q207 2SA1943 R281 1.5-2W P1 CW + 4 5 Q203 2SA1943 1N4148 7 FP FP ^D_SOT-23 - .15-5% A1 9 B 6 15 - D205 R227 + 12 D202 8 .001 C231 R207 U10:2 LM13600M 10 39K ^R_0805 A1 .15-5% J104:7 ^C_0805 C209 R236 22-1W D207 5.6V-.25W ^R_0805 27p 270 ^R_0805 R296 R208 7.50K ^R_0805 +14V-A 7 R224 75 C210 C208 R219 ^C_1206 .22-5% P1 +55_B D216 0.0022u, 10% SW-FILT BYPASS 15V-1W J204:7 R280 TO -VMED D275 MUR1520 SIG CH 2 C215 SW-30 HZ F_BYP_B C207 P1 7 C273 100-25V +110_B 8.2K-5W 1N4934 F_BYP_B D201 +15V_B ^C_0805 F_30_B C212 220-25V Q272 3906 ^Q_BJTP_SOT-23 8.2K-5W Q202 3904 ^Q_BJTN_SOT-23 D208 180p-5% SEE SH 1 ^R_0805 R218 1N4148 ^D_SOT-23 D209 10K LINEAR 3B RIGHT ANGLE POT ^R_0805 1N4148 J104:6 ^R_0805 A1 1.5K ^R_0805 1N4934 6 274 C204 R229 10K 3.01K 5 CW ^R_0805 D212 R228 6 D C220 12000-63V 5.1K-5W ^D_SOT-23 ^C_1206 ^R_0805 10K BAL C281 J204:6 C214 10.0K W R212 7 BAL/STR V- 0.01 0.0015u, 250V 5% 10.0K ^R_0805 ^R_1206 6 ^C_1206 R221 C R206 ^R_1206 27p-200V-COG R213 R216 R201 -IN_B 47-10NP - 2 4.7K D204 820K ^R_1206 1 ^R_0805 C211 C206 + 3 150K 10V-1N4740A R225 4.7K ^R_1206 24K ^R_0805 1K SEE SH 1 10.0K ^R_0805 D274 Q201 3904 ^Q_BJTN_SOT-23 464K NE5532 U201:1 R217 R202 CW R200 10 J104:10 5 R266 A1 CCW +IN_B 10 J204:10 10.0K ^R_0805 J104:5 SPEAKER BUS -- BEFORE FUSE YELLOW R205 LD201 ^C_0805 J204:5 R275 ^LM311-SMT R279 R278 8 ^R_0805 1- 4 CCW C201 180p-5% V+ RFZ44 47 22-25NP 3 1N4148 ^D_SOT-23 U270 GND 2 2.00K ^R_0805 R277 12K-1W 5 1 R242 0.22-3W 4.7K ^R_0805 Q270 R270 ^C_0805 R_RES1W CHANNEL-2 470K ^R_0805 150K ^R_1206 Q271 3904 47pF-50V-5% R_RES1W R290 ^Q_BJTN_SOT-23 D271 D213 .0033 R274 1 C270 D214 D R273 R272 2 +110_B CCW C272 3.9V D270 POS STEP DRIVER R256 0.22-3W 6 C271 7 12K ^R_0805 8 R252 0.22-3W THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. A -110_B NEG STEP DRIVER 7.10 RMX 2450 Schematic Diagram 2 of 3 Channel 2 SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 34 SCALE 7 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-002451-00 CAD FILE NO. PLOT DATE: Thu Sep 07, 2000 SHEET RMX2450-4.sch 4 3 OF 4 1 QSC Audio Products, Inc. D THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. 8 7 6 4 5 3 2 1 D CT_A SEE SH 1 E112 E114 E14 1 J21:1 1 J157:1 +110_A E9 E11 1 + 4 + C227 0.22-250V - J3A C10 20V D2 0.047-400V 0V R29 R28 12-5W 12-5W SEE SH 2 CT_B MAINTAIN FULL PRI-SEC CREEPAGE ! CIRCUIT BREAKER USA: 15A-125V EUROPE: 7.5A-250V 1N4148 ^D_SOT-23 2 GND 3 J204:8 8 J104:8 JP12 JP10 AC1 200V-1A AC2 R7 60C 100 OHM D15 15V 1 J21:2 ^D_SOT-23 2 R1 2 J18:2 - 4N29 B ATTACH TO HS-1 9 J104:9 9 J204:9 Q3 TIP31C R17 28V PRI-SIDE DC FAN SUPPLY 120-2W C6 1000-35V 4 REV 4 SH 1.1 AMP + U2 2500V HI-POT 4 2 20 VAC TO FAN POWER RECTIFIER J18:1 TO DC FAN ! - 3 BR1 1N4148 R13 NEUT JSW TO POWER SWITCH 1 1 ATTACH TO HS-2 + LINE 1N4148 ^D_SOT-23 8 J157:2 2 3 IEC AC INLET D3 R4 60C 100 OHM ! 2 PIN HEADER D6 CT_A AC INPUT, LOW (ALL) B J104:13 -15V_A DWG NO. J2A WHT D7 1N4148 ^D_SOT-23 R14 - WHT J204:13 13 -55_B 6.81K ^R_1206 BLK RED 13 MAINTAIN FULL PRI-SEC CREEPAGE R9 BLU WHT A1 -15V_A ^R_1206 220K ^R_0805 6.81K ^R_1206 RED 1N4148 ^D_SOT-23 E215 E20 E12 120V J7A RED -110_B 1N4004 C R30 100 ^R_0805 Q6 3906 ^Q_BJTP_SOT-23 -15V_B D10 -14V ^R_0805 ^Q_BJTP_SOT-23 J104:1 1 P1 464K R26 2.0K ^R_0805 RED E213 1N4148 ^D_SOT-23 47 Q7 3906 J204:1 1 R15 D5 E19 4 1N4004 D9 ^Q_BJTN_SOT-23 R12 WHT GRY ^R_1206 3 2 1 - 1N4148 ^D_SOT-23 +15_B SH-002451-00 COIL TWO C228 0.22-250V 1N4148 ^D_SOT-23 C7 4.7-250V R25 P1 470K ^R_1206 J9A R5 33K-2W +55_B Q1 300V-.2A D4 C9 100pF ^C_1206 ^Q_BJTN_SOT-23 5 J8A GRY R6 1.0M 6 BLK - E214 1.0M 400V-25A 3 - - 400V-25A AC1 COIL ONE E10 - E18 R3 +110_B BR200 BR201 2 J6A BLU AC2 BLU E212 E7 E8 BLK AC1 3 AC2 0V E17 4 BLK E6 3 J5A -110_A 1N4004 Q5 MPSA06 D11 ^Q_BJTP_SOT-23 D14 C11 .1-5OV D13 P1 3906 ^R_1206 R2 33K-2W 2.0K ^R_0805 - 330K -55_A 1 GRY 4 BR101 Q4 BR_CUT-A Q8 3904 Q9 3904 J204:2 J104:3 3 BR_CUT J104:2 2 J204:3 3 ^Q_BJTN_SOT-23 P1 2 GRY - 400V-25A ^R_1206 C8 47-50V R27 R8 J4A E115 2 220K 15V ^R_1206 J21:3 BRN E16 150K LD1 GRN J204:12 +15V_A 1N4004 R18 3 BRN 20V + E113 J157:3 BRN BLU 1 C128 0.22-250V 2 TRANSFORMER PRI LEADS E5 1N4004 E15 PILOT LED AC1 QUICK CONNECT PC-MTD TABS 240V E4 120V 4 - ^R_1206 BRN AC1 R21 1 OHM 30A E3 400V-25A + J104:12 12 D12 D8 R10 AC2 120V E2 ! AC INPUT, HIGH (ALL) 100V BR100 1 2 C C127 0.22-250V E1 3 AC VOLTAGE PROGRAMMING TERMINALS AC2 U-I CORE POWER TRANSFORMER NOTE SPLIT SECONDARY WIRING FROM EACH LEG TO EACH CHANNEL +15V_A +55_A D1 12 +14V MUTING AND THERMAL PROTECTION. R19 E13 6.8K ^R_1206 RECTIFIER BR100-201 CIRCUIT IS DRAWN FOR CHASSIS MTG OF RECTIFIERS. E-POINTS ARE WIRE CONNECTIONS. A A 7.11 RMX 2450 Schematic Diagram 3 of 3 Power Supply SIZE D NOTES: UNLESS OTHERWISE SPECIFIED 8 RMX Series Technical Service Manual SCALE 7 6 5 4 3 2 FSCM NO. NONE DWG NO. REV SH-002451-00 CAD FILE NO. SHEET RMX2450-4.sch PLOT DATE: Thu Sep 07, 2000 4 4 OF 4 1 35 8 7 6 5 4 3 2 1 REVISIONS THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. REV OUTPUT PCB 1724-340C-0102 E100 E101 26 CONDUCTOR RIBBON CABLE WITH PIN-TO-PIN INTERCONNECTS INPUT PCB E200 D J1 J203 1 1 E201 MAIN PCB 1724-330A-0001 JP14 WHI DESCRIPTION EFF. DATE CHK APPROVED/DATE J103 CH 1 SPKR OUTPUT JP13 GRY CH 1 SPKR COMMON JP15 WHI CH 2 SPKR OUTPUT D JP16 GRY CH 2 SPKR COMMON J203 RED E9 BLK E10 26 INPUT PCB 1724-340B-0102 26 WIRE ASSY GRN E112 E212 RED E11 BLK 2 C 1 FAN ASSY E12 C 1 J128 2 3 3-PIN CABLE ASSY J18 1 1 2 J21 2 3 E1 E2 E3 E4 E5 E6 E7 E8 AC POWER SWITCH GRY RED WHT VIO BLU • GRN BLK BLU BRN BRN J3A J7A J7A J9A J9A J9A J7A J8A J5A J4A J4A J4A J8A J2A J2A J2A -VCC_A +VCC_A A CIRCUITBREAKER J6A REV BRN GRN BLU 230V 100V J3A 1 HOT GND NEUT 120V SH A B SH-0025000 AC POWER CORD -VCC_B +VCC_B DWG NO. TRANSFORMER (1806-2505-0) RED • B A JP12 BRN JP10 AUDIO PRODUCTS, INC. PWR PCB 1724-340A-0102 COSTA MESA, CALIFORNIA WIRING DIAGRAM, RMX 850 7.12 RMX 850 Chassis Wiring Diagram REV A NOTES: UNLESS OTHERWISE SPECIFIED SCALE 8 36 7 6 5 4 3 2 SHEET NONE 1 OF 1 1 QSC Audio Products, Inc. 8 7 6 5 4 3 2 1 REVISIONS THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. REV OUTPUT PCB 1724-340C-0102 E100 E101 26 CONDUCTOR RIBBON CABLE WITH PIN-TO-PIN INTERCONNECTS INPUT PCB E200 D J1 J203 1 1 E201 MAIN PCB 1724-330A-0001 JP14 WHI DESCRIPTION EFF. DATE CHK APPROVED/DATE J103 CH 1 SPKR OUTPUT JP13 GRY CH 1 SPKR COMMON JP15 WHI CH 2 SPKR OUTPUT D JP16 GRY CH 2 SPKR COMMON J203 RED E9 BLK E10 26 INPUT PCB 1724-340B-0102 26 WIRE ASSY GRN E112 E212 RED E11 BLK 2 C 1 FAN ASSY E12 C 1 J128 2 3 3-PIN CABLE ASSY J18 1 1 2 J21 2 3 E1 E2 E3 E4 E5 E6 E7 E8 BLK BLU AC POWER SWITCH VIO VIO • GRY RED BLU BLU • WHT GRN RED GRN • BRN BRN J3A J7A J7A J9A J9A J9A J7A J8A J5A J4A J4A J4A J8A J2A J2A J2A -VCC_A +VCC_A A CIRCUITBREAKER J6A REV BRN GRN BLU 230V 100V J3A 1 HOT GND NEUT 120V SH A B SH-0025000 AC POWER CORD -VCC_B +VCC_B DWG NO. TRANSFORMER 1806-2506-0 RED • B A JP12 BRN JP10 AUDIO PRODUCTS, INC. PWR PCB 1724-340A-0102 COSTA MESA, CALIFORNIA WIRING DIAGRAM, RMX 1450 7.13 RMX 1450 Chassis Wiring Diagram REV A NOTES: UNLESS OTHERWISE SPECIFIED SCALE 8 RMX Series Technical Service Manual 7 6 5 4 3 2 SHEET NONE 1 OF 1 1 37 8 7 6 5 4 3 2 1 REVISIONS THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF QSC AUDIO PRODUCTS, THAT MAY NOT BE DISCLOSED, REPRODUCED OR USED WITHOUT EXPRESS WRITTEN CONSENT FROM QSC AUDIO PRODUCTS. REV OUTPUT PCB 1724-342A-0102 E100 E101 26 CONDUCTOR RIBBON CABLE WITH PIN-TO-PIN INTERCONNECTS INPUT PCB E200 D J1 J203 1 1 MAIN PCB 1724-332A-0003 E201 JP14 WHI A DESCRIPTION EFF. DATE CHK APPROVED/DATE PRODUCTION RELEASE PER ECO X MP J103 CH 1 SPKR OUTPUT JP13 GRY CH 1 SPKR COMMON JP15 WHI CH 2 SPKR OUTPUT D JP16 GRY CH 2 SPKR COMMON J203 RED 5 E112 RED 4 E114 BLK 3 E113 26 INPUT PCB 1724-342A-0102 26 BLK 2 E115 BLK 1 E116 WIRE ASSY GRN E117 E217 RED 5 2 C RED 4 E214 1 FAN ASSY E212 C BLK 3 E213 BLK 2 E215 BLK 1 E216 1 J257 2 3 3-PIN CABLE ASSY J18 1 2 3 1 2 E1 E2 E3 E7 E8 E9 E4 E5 E6 E10 E11 E12 BLK BLU AC POWER SWITCH YEL VIO(2) VIO GRY ORG RED GRN(2) WHT GRY GRN BLU(2) BLU BRN RED BRN BRN 230V 100V CT_A J5A J9A J5A J7A J7A J3A J3A J3A J7A J2A J8A J6A +55V_A J6A J6A J2A +110V_A J4A J4A J4A -55V_A -110V_A A CIRCUITBREAKER 120V REV BRN GRN BLU +55V_B +110V_B 1 HOT GND NEUT -110V_B SH A B SH-0025000 AC POWER CORD CT_B -55V_B DWG NO. TRANSFORMER 1806-2507-0 RED(2) B UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES JP10 PWR PCB 1724-342A-0102 AUDIO PRODUCTS, INC. COSTA MESA, CALIFORNIA DATE APPROVALS WIRING DIAGRAM, RMX 2450 DRAWN 12-12-00 MILA P. 7.14 RMX 2450 Chassis Wiring Diagram NOTES: UNLESS OTHERWISE SPECIFIED CHECKED NEXT ASSY 38 7 6 5 4 DWG NO. ISSUED FG-002450-00 RMX 2450 SH-002450-00 USED ON FIRST APPLICATION 8 A PARTS LIST JP12 BRN SCALE DO NOT SCALE DRAWING 3 2 SHEET NONE REV A 1 OF 1 1 QSC Audio Products, Inc. “QSC” and the QSC logo are registered trademarks of QSC Audio Products, Inc. 1675 MacArthur Blvd. Costa Mesa, CA 92626 (800) 772-2834 FAX (714)754-6173 www.qscaudio.com
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