Screw Plug Immersion Heaters - Tempco Electric Heater Corporation
Transcription
Screw Plug Immersion Heaters - Tempco Electric Heater Corporation
Screw Plug Immersion Heaters Screw Plug Immersion Heaters consist of tubular elements welded or brazed into a threaded screw plug which can then be inserted into a threaded opening in a tank wall or through a mating full or half coupling. Design Features Optional Features ✴ Stainless Steel, Brass or Steel Screw Plugs ✴ NEMA 4 Moisture-Proof and/or NEMA 7 ExplosionResistant terminal housings ✴ Four Standard Screw Plug Sizes—1", 1-1/4", 2", 2-1/2" ✴ Recompacted element bends restore insulation resistance after forming ✴ Thermowell for optional bulb & capillary thermostat, RTD or T/C probe ✴ Corrosion-Resistant electrical wiring hardware ✴ Four standard sheath materials — Copper, Steel, 316 Stainless Steel and Incoloy®800 ✴ NEMA 1 round terminal housing ✴ Silicone resin element seal standard ✴ Integral Single or Double Pole Thermostats in various temperature ranges to suit the application ✴ Passivation, Electropolishing or Bright Annealing surface treatments available for Stainless Steel & Incoloy® elements ✴ Type J & K Thermocouples or RTD probes for sensing process temperatures, or over-temperature protection when attached to the sheath ✴ Special sheath materials ✴ Special straight bulkhead or European thread fittings Agency Approvals For Type TSP Screw Plug Heaters used in UL Recognized Oil Immersion Heating Applications • The heated oil temperature cannot exceed 257°F (125°C) • Steel sheath elements are limited to 60 watts/in2 • Steel or Stainless Steel mounting plugs (no Brass) • Heaters with tapered threads (NPT, BSPT, or Metric) are UL rated for 60 psig maximum Contact Tempco for other application specific UL file information. 11-2 Rev 1 (4-14) Tempco Screw Plug Immersion Heaters are UL recognized and CSA certified in many design variations. The UL File Numbers are E90771 (CCN UBJY2/8) for heaters not containing a thermostat and E234452 (CCN KSXF2) for heaters used in water based solutions that include a thermostat. Tempco’s equivalent CSA file number is 043099. Screw Plug heating elements and assemblies with thermostats have additionally been evaluated to UL574 (File Number MP4154) under CCN MDST2/8 for oil heating applications. If you require UL, CSA, or other NRTL agency approvals, please specify when ordering. View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Checklist — Selecting the Proper Screw Plug Heater Determine a Safe and Efficient Element Watt Density Element Watt Density is the wattage dissipated per square inch of the element sheath surface and is calculated with the following formula. Watt Density = π × element dia. × element heated length element wattage For a particular application, element watt density will govern element sheath temperature. Factors to consider when choosing a suitable watt density are: 1. Many materials are heat sensitive and can decompose or be 3. When heating hard water and cleaning solutions mineral damaged if the element is running too hot. deposits can build up on the element sheath, acting as a heat insulator and raising the internal element temperature. If 2. Air and other gases that are poor conductors of heat require these deposits cannot be periodically removed, use a lower watt densities matched to the velocity of the gas flow to prewatt density element to increase heater life expectancy. vent element overheating. Select the Element Sheath Material Sheath Material Selection CORROSION. In addition to selecting a sheath material that is compatible with the heated medium, other factors that affect corrosion need to be considered. 1. The temperature of the corrodent. As temperature increases the degree of corrosion increases. Also remember that usually the element temperature is higher than the material it is heating. 2. The degree of aeration to which a corrodent is exposed. Stagnant conditions can deprive the stainless steels of oxygen, which is required to maintain their corrosion resistant surface. 3. Velocity of the corrodent. Increased velocity can increase the corrosion rate. Note: See pages 16-12 through 16-20 for the recommended sheath materials for many immersion heating applications. If you are purchasing the material you are heating, check with the supplier for their recommendations. Typical Applications Copper Sheath—Process water, water with very weak chemical solutions, demineralized, deionized or pure water, hot water storage for washrooms, showers, cleaning and rinsing parts, for freeze protection of cooling towers and sprinkler systems and other aqueous solutions not corrosive to copper sheath. Sheath temperatures to 350°F (177°C). Incoloy® Sheath—Weak chemical solutions, oils, tar, caustic soda, detergent, alkaline solutions, molten salts, demineralized, deionized or pure water (sheath passivation is recommended), and other aqueous solutions not corrosive to Incoloy® sheath. Air, gas mixtures and superheated steam. Sheath temperatures to 1600°F (871°C). Steel Sheath—Fluid heat transfer media, tar, high to low viscosity petroleum oils, asphalt, wax, paraffin, degreasing solvents, alcohol, molten salt, and other solutions not corrosive to steel sheath. Sheath temperatures to 750°F (399°C). Surface Treatments for Stainless Steel and Incoloy® Elements and other Wetted Parts to Improve Corrosion Resistance Screw Plug Immersion Heater surfaces in contact with the material being heated can be passivated or electro-polished to improve their resistance to corrosion. Passivation removes surface contamination, usually iron, so that the optimum corrosion resistance of the stainless steel is maintained. Surface contamination would come from the small amount of steel that may be worn off a tool during the manufacturing process. Passivating is accomplished by dipping the heater in a warm solution of nitric acid. Electro-Polishing is an electrochemical process that removes surface imperfections and contaminants, enhancing the corrosion resisting ability of the stainless steels. The resultant surface is clean, smooth and bright. Many medical and food applications require this finish. CONTINUED (800) 323-6859 • Email: [email protected] 11-3 Tubular Industrial Process Screw Plug Immersion Heaters Checklist — Selecting the Proper Screw Plug Heater, continued Select the Terminal Housing Type Standard catalog screw plug immersion heaters are supplied with the Type 1N general purpose (NEMA 1) terminal housing with a single Dual 1/2-3/4 conduit knockout as shown on page 11-2. Additional housings with and without a thermostat include: Explosion resistant terminal housings are intended to provide containment of an explosion in the enclosure only. No portion of the heater assembly outside the enclosure is covered under this NEMA rating. Abnormal use of a heater which results in excessive temperature can create hazardous conditions such as a fire. Never perform any type of service nor remove the housing cover prior to disconnecting all electrical power to the heater. Moisture Resistant (NEMA 4) Explosion Resistant (NEMA 7) Moisture/Explosion Resistant (NEMA 4/7) If the housings on this page do not meet the size, construction or other criteria of your application, consult Tempco with your requirements. Standard NEMA 1 Housing Dimensions TYPE 1N (for no thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters TYPE 1T (for a single pole thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters TYPE 6T (for a double pole thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters NEMA 4 rating requires the use of the cover gasket. Standard NEMA 4 and/or 7 Housing Dimensions TYPE 2N (for no thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters 11-4 Rev 1 (9-4-15) TYPE 2T (for a single pole thermostat) for 1" and 1-1/4" Screw Plug Heaters TYPE 3T (for a double pole thermostat) for 2" and 2-1/2" Screw Plug Heaters View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Alternate NEMA 1 Housing Alternate NEMA 4 Housing Type 3N (for no thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters TYPE 4N (for no thermostat) for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters Alternate NEMA 4 Housing Alternate NEMA 4 Housing TYPE 4T (for a single pole thermostat) for 1" and 1-1/4" Screw Plug Heaters TYPE 5T (for a single or double pole thermostat) for 2" and 2-1/2" Screw Plug Heaters Wiring Diagrams — Screw Plug Heaters with Two Elements Note: Dual-Voltage heaters are factory wired for the higher voltage (series connection) unless otherwise specified. Easily rewired for lower voltage operation (parallel connection). Wiring Diagrams — Screw Plug Heaters with Three Elements NOTE: Standard screw plug immersion heaters with three elements, factory wired for three-phase delta, can be rewired for single-phase operation with no wattage change. Wattage can be reduced to one-third of the designed wattage by switching from three-phase delta to wye connection. (800) 323-6859 • Email: [email protected] Heaters wired for three-phase wye should not be changed to single-phase or three-phase delta connection, since this will increase wattage and watt density on the elements by three times the original designed wattage, causing premature heater failure. 11-5 Rev 1 (9-4-15) Tubular Industrial Process Bulb & Capillary Thermostats Thermostat Styles and Selection Construction Characteristics This type of control operates by expansion and contraction of a liquid in response to temperature change. Liquid contained within the sensing bulb and capillary flexes a diaphragm, causing the opening and closing of a snap-action switch. For heating applications the contacts are normally closed and open on temperature rise. Style B Double-Pole Thermostat Style A Single-Pole Thermostat Bulb Pilot Lamp (Optional on Style B & C ONLY) ✴ General purpose thermostat recommended for most applications. ✴ Capable of controlling loads from 120V/30A up to 480V/20A Knob (Optional on all Styles except F) Capillary ✴ Recommended for directly controlling high wattage loads due to its heavy duty contacts. ✴ Capable of controlling loads up to 30 Amps at 277 VAC and 10 Amps at 480 VAC Bezel (Optional on Style B & C ONLY Thermostat Electrical Ratings: Normally Closed Contacts, Open on Temperature Rise – Adjustable Stock Items Are Shown In RED Temp Ampacity at Control Range Line Voltage Type Style °F 120V 240V 277V 480V 60–250 30 30 30 — 60–250 30 30 30 — SPST A 70–245 30 30 15 15 150–550 30 30 30 — 150–560 30 30 30 20 200–400 30 30 30 20 30–110 30 30 30 10 60–250 30 30 30 10 60–250 30 30 30 10 60–250 30 30 30 10 DPST B 60–250 30 30 30 10 60–250 30 30 30 10 100–550 30 30 30 10 100–550 30 30 30 10 300–700 30 30 30 10 Bulb Bulb Capillary Thermostat Optional Thermostat Parts Dia. Length Length Part in in in Terminals Number Knob Bezel Pilot Lamp 0.27 6.00 12 #10 screw TST-101-137 TST-104-103 n/a n/a 0.38 4.63 48 #10 screw TST-101-131 TST-104-103 n/a n/a 0.25 5.50 12 #10 screw TST-101-130 Included n/a n/a 0.31 5.00 48 #10 screw TST-101-132 TST-104-109 n/a n/a 0.33 3.70 12 #10 screw TST-101-113 TST-104-109 n/a n/a 0.31 5.00 36 #10 screw TST-101-121 TST-104-112 n/a n/a 0.38 6.31 36 #10 screw TST-110-101 TST-104-110 TST-111-101 EHD-109-103 0.38 3.88 18 #10 screw TST-110-124 TST-104-103 TST-111-101 EHD-109-103 0.38 3.88 24 #10 screw TST-110-125 TST-104-103 TST-111-101 EHD-109-103 0.38 3.88 36 #10 screw TST-110-126 TST-104-103 TST-111-101 EHD-109-103 0.38 3.88 60 #10 screw TST-110-102 TST-104-103 TST-111-101 EHD-109-103 0.38 4.5 156 #10 screw TST-110-118 TST-104-103 TST-111-101 EHD-109-103 0.38 3.13 24 #10 screw TST-110-117 TST-104-104 TST-111-101 EHD-109-103 0.38 3.88 48 #10 screw TST-110-103 TST-104-104 TST-111-101 EHD-109-103 0.19 13 60 #10 screw TST-110-119 TST-104-108 TST-111-101 EHD-109-103 Instruction Sheet P/N IDP-119-102 IDP-119-102 IDP-119-102 IDP-119-102 IDP-119-102 IDP-119-102 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 IDP-119-105 Notes: 1. Knobs, Bezels and Pilot Lamps are optional and must be ordered separately from the thermostat. 2. Knob TST-104-119 graduated in °C (15-120) is available as an alternate for the standard TST-104-103 knob graduated in °F (60-250). 3. For Thermostat Enclosures refer to page 11-9. 11-6 Rev 2 (2-15) View Product Inventory @ www.tempco.com Tubular Industrial Process Bulb & Capillary Thermostats Thermostat Wiring Diagrams Thermostat Style A (Single Pole—Single Throw) Typical circuit when voltage and/or line current does not exceed thermostat ratings 1Ø or 3Ø circuit if line voltage and/or current exceeds thermostat rating Thermostat Style B (Double Pole—Single Throw) 1Ø or 3Ø circuit if line voltage and/or Typical circuit when voltage and/or line current does not exceed thermostat ratings current exceeds thermostat rating Stock Thermostat Kits Double-Pole Thermostat Kits include the following components: TST-110-103 TST-104-104 EHD-109-103 TST-111-101 Thermostat with 100 to 550°F Range Knob Pilot lamp Bezel Kit Number TSTR-1008 with Style B Thermostat TST-110-102 TST-104-103 EHD-109-103 TST-111-101 Thermostat with 60 to 250°F Range Knob Pilot lamp Bezel Kit Number TSTR-1009 with Style B Thermostat Note: Double-Pole Thermostat Kits can also be installed separately from the heater in housing HSGR-1004 shown on page 11-9. (800) 323-6859 • Email: [email protected] 11-7 Tubular Industrial Process Bulb & Capillary Thermostats Thermostat Styles and Selection Style C Double-Pole Thermostat ✴ Secondary high limit circuit with manual reset ✴ High limit tracks 25°F above setpoint temperature ✴ High limit latches open until manual reset is pushed in the event that temperature goes up to 25°F above setpoint ✴ Capable of controlling loads up to 30 Amps at 277 VAC Style D Single-Pole Thermostat ✴ General purpose thermostat recommended for most applications ✴ Capable of controlling loads up to 25 Amps at 240 VAC Thermostat Electrical Ratings: Normally Closed Contacts, Open on Temperature Rise – Adjustable Stock Items Are Shown In RED Temp Ampacity at Control Range Line Voltage Type Style °F 120V 240V 277V 480V 60–250 30 30 30 — 60–250 30 30 30 — DPST C 60–250 30 30 30 — 60–250 30 30 30 — 20–120 25 25 — — 40–107 25 25 — — 47-107 25 25 — — 55–115 25 25 — — SPST D 60-180 22 22 18 — 60-250 25 25 — — 60-250 25 25 — — 150-560 25 25 — — SPDT D 60-250 25 25 22 — Bulb Bulb Capillary Thermostat Optional Thermostat Parts Instruction Dia. Length Length Part Sheet in in in Terminals Number Knob Bezel Pilot Lamp P/N 0.38 4.50 18 #10 screw TST-110-127 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106 0.38 4.50 24 #10 screw TST-110-128 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106 0.38 4.50 36 #10 screw TST-110-129 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106 0.38 4.50 72 #10 screw TST-110-113 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106 0.26 4.15 24 6" leads TST-101-109 TST-104-105 n/a n/a IDP-119-101 0.27 5.88 6 6" leads TST-101-119 TST-104-102 n/a n/a IDP-119-101 0.32 2.85 8 6" leads TST-101-106 TST-104-102 n/a n/a IDP-119-101 0.26 3.70 42 6" leads TST-101-118 TST-104-102 n/a n/a IDP-119-101 0.28 4.20 6 6" leads TST-101-105 screw adj. n/a n/a IDP-119-101 0.28 3.00 12 6" leads TST-101-101 TST-104-101 n/a n/a IDP-119-101 1 0.26 3.35 70 ⁄4" quick conn. TST-101-111 TST-104-101 n/a n/a IDP-119-101 0.21 7.20 36 6" leads TST-101-103 TST-104-104 n/a n/a IDP-119-101 0.27 4.10 12 #10 screw TST-101-116 TST-104-114 n/a n/a IDP-119-103 NOTES: 1. Knobs, Bezels and Pilot Lamps are optional and must be ordered separately from the thermostat. 2. Knob TST-104-119 graduated in °C (15-120) is available as an alternate for the standard TST-104-103 knob graduated in °F (60-250). 3. Knob TST-104-105 is a plain pointer knob, not calibrated for the range. 4. Knob TST-104-102 is printed with 4 through 10, not calibrated for the range. 5. For Thermostat Enclosures refer to page 11-9. Thermostat Style C (Double Pole—Single Throw) with Reset Typical circuit when voltage and/or line current does not exceed thermostat ratings 1Ø or 3Ø circuit if line voltage and/or current exceeds thermostat rating 11-8 Rev 1 (2-20-15) View Product Inventory @ www.tempco.com Tubular Industrial Process Bulb & Capillary Thermostats Thermostat Wiring Diagrams Thermostat Style D (Single Pole—Single Throw) Typical circuit when voltage and/or line current does not exceed thermostat ratings 1Ø or 3Ø circuit if line voltage and/or current exceeds thermostat rating Thermostat Style D (Single Pole—Double Throw) Typical circuit when voltage and/or line current does not exceed thermostat ratings 1Ø or 3Ø circuit if line voltage and/or current exceeds thermostat rating Stock Thermostat Enclosures Thermostat Installation Warnings & Recommendations 1. Do not use the thermostat as a power switch. Use some other means of disconnecting power to the heater for servicing. 2. A thermostat is not a fail-safe device. Use an approved high temperature limit control and/or pressure limit control for safe operation. 3. Avoid kinking or bending the capillary tube too sharply as this will alter the calibration and/or render the thermostat inoperable. 4. Excess capillary tube should be coiled neatly in junction box. 5. The capillary tube must never touch the thermostat contacts as this will create an electrical short capable of harming personnel and/or equipment. (800) 323-6859 • Email: [email protected] NEMA 1 Enclosure For Single-Pole Thermostats Size: 4-1/4"H × 3"W × 2"D with 3/4" trade size knockout Part Number: HSGR-1003 NEMA 1 Enclosure For Double-Pole Thermostats Size: 5-3/4"H × 3"W × 2"D with 1/2" trade size knockout Used with Thermostat kits TSTR-1008 and TSTR-1009 shown on page 11-7. Part Number: HSGR-1004 11-9 Tubular Industrial Process Thermostat High Limits & Accessories Style F Temperature High Limit Switch with Manual Reset Thermostat Electrical Ratings: High Limit – Manual Reset, Normally Closed Contacts, Open on Temperature Rise at Fixed Temperature Stock Items Are Shown In RED Control Type Style F1 F1 F1 F1 SPST F1 F1 F2 F1 Temp Ampacity at Line Voltage Range °F 120V 240V 277V 480V 118 ±3 30 30 20 20 118 ±4 30 30 20 20 125 ±2 30 30 20 20 165 ±15 30 30 20 20 200 ±5 30 30 20 20 350 ±8 30 30 20 20 420 ±15 30 30 30 30 572 ±15 30 30 30 20 Bulb Bulb Capillary Dia. Length Length in in in Terminal 0.32 3.00 12 #10 screw 0.27 3.35 6 #10 screw 0.25 3.35 36 #10 screw 0.21 2.63 30 #10 screw 0.31 4.00 12 #10 screw 0.25 3.50 36 #10 screw 0.25 4.85 30 #10 screw 0.21 2.63 30 #10 screw Thermostat Part Number TST-103-102 TST-103-109 TST-103-108 TST-103-107 TST-103-104 TST-103-103 TST-103-110 TST-103-106 NOTES: F2 style has a side vertical mounting bracket instead of #8 tapped holes for mounting. Refer to IDP-119-104 for mounting details. Instruction Sheet P/N IDP-119-104 IDP-119-104 IDP-119-104 IDP-119-104 IDP-119-104 IDP-119-104 IDP-119-104 IDP-119-104 Hi-Limit Thermostat Style F (Single Pole—Single Throw) ✴ General purpose high limit switch with manual reset ✴ Once fixed trip point is reached, the high limit switch will remain open until the manual reset button is pushed Stuffing Box Assembly Thermowells (Stainless Steel or Plain Steel) Thermowells provide protection for bulb and capillary sensors. They are supplied with a 1/2" NPT male thread for mounting and a 3/8" NPT internal thread that can be used with the stuffing box assembly to secure the capillary to the well. ID: 0.50", OD: 0.56" See pages 14-76 through 14-83 for other thermowell styles. Stock Items Are Shown In RED Immersed Length in mm 12 18 24 36 11-10 Rev 1 (9-4-15) 305 457 610 914 Part Number MPT-120-101 MPT-120-102 MPT-120-103 MPT-120-104 Steel MPT-121-101 MPT-121-102 MPT-121-103 MPT-121-104 Stainless Steel The Stuffing Box Assembly is used to seal the thermostat capillary when the sensing bulb (3/8" max. OD) is immersed directly in a liquid rather than in a thermowell. The Stuffing Box consists of six slotted washers used to compress a graphite packing into a 3/8" NPT male pipe thread fitting. Assembly Instructions Feed sensing bulb through hole in upper and lower fitting. Insert washers and packing into top cavity of lower fitting. Upper fitting then screws into lower fitting, creating the seal. Part Number: TST-109-101 View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 8 watts/in2 (1.3 watts/cm2) — Typical Applications: Fuel Oils (Bunker C and Number 6) ✴ Steel Screw Plug ✴ Steel Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: 3-Phase only. Cannot be rewired for single phase. Nominal Pipe Size Immersed Length in mm 171⁄4 243⁄4 1 ⁄4 2-1/2" NPT 32 3 39 3 elements 471⁄⁄4 4 633⁄4 1 76 ⁄4 438 629 819 1010 1200 1619 1937 Part Number 1 1.5 2 2.5 3 4 5 KW 240V-3Ph 480V-3Ph TSP01600 TSP01602 TSP01604 TSP01606 TSP01608 TSP01610 TSP01612 TSP01601 TSP01603 TSP01605 TSP01607 TSP01609 TSP01611 TSP01613 Approximate Net Weight lbs kgs 8 9 11 12 13 16 18 4 4 5 5 6 7 8 15 watts/in2 (2.3 watts/cm2) — Typical Applications: Medium Weight Oils ● Heat Transfer Oils ✴ Steel Screw Plug ✴ Steel Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Nominal Pipe Size 2" NPT 3 elements Immersed Length in mm 131⁄4 171⁄2 201⁄2 25 321⁄2 40 471⁄2 581⁄2 693⁄4 337 445 521 635 826 1016 1207 1486 1772 Part Number 1.5 2 2.5 3 4 5 6 7.5 9 KW TSP01614 TSP01616 TSP01618 TSP01620 TSP01622 TSP01624 TSP01626 TSP01628 TSP01630 240V-3Ph TSP01615① TSP01617① TSP01619① TSP01621 TSP01623 TSP01625 TSP01627 TSP01629 TSP01631 480V-3Ph Approximate Net Weight lbs kgs 6 7 7 8 9 10 11 12 14 3 3 3 4 4 5 5 5 6 Screw Plug Heater Dimensions Screw Plug NPT 1" 1-1/4" 2" 2-1/2" Minimum Hole Diameter in mm 1-1/8 1-3/8 2-1/4 2-1/2 29 35 57 64 “A” in mm 7/8 15/16 1-1/16 1-5/16 “B” in mm 22 1-1/4 32 24 1-5/16 33 27 1-9/16 40 33 2-1/16 52 “C” in mm 1-3/8 1-3/4 2-1/2 3 35 44 64 76 Thermowell Bulb Size in mm 1/4 1/4 3/8 3/8 6.4 6.4 9.5 9.5 Standard Cold Ends (CE) in mm 1 1 2 2 25 25 50 50 Element Diameter in mm .315 .315 .430 .475 8 9 11 12 Ordering Information See Page 11-16 for complete Ordering Information. (800) 323-6859 • Email: [email protected] 11-11 Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Lightweight Oils ● Degreasing Solutions ● Heat Transfer Oils ✴ Steel Screw Plug ✴ Steel Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified. Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Nominal Pipe Size 1" NPT 1 element 11⁄4" NPT 2 elements 2" NPT 2 elements 2" NPT 3 elements 21⁄2" NPT 3 elements Immersed Length in mm 61⁄2 77⁄8 91⁄4 93⁄8 131⁄2 163⁄4 233⁄4 63⁄8 87⁄8 101⁄16 123⁄4 193⁄8 253⁄8 367⁄8 91⁄2 131⁄2 171⁄2 201⁄2 25 321⁄2 40 471⁄2 91⁄2 171⁄2 22 25 321⁄2 40 471⁄2 64 171⁄4 191⁄16 243⁄4 321⁄4 393⁄4 471⁄4 633⁄4 761⁄4 165 200 235 238 343 425 603 162 225 256 324 492 645 937 241 343 445 521 635 826 1016 1207 241 445 559 635 826 1016 1207 1626 438 484 629 819 1010 1200 1619 1937 Part Number 0.25 0.3 0.35 0.5 0.75 1 1.5 0.5 0.7 0.75 1 1.5 2 3 1 1.5 2 2.5 3 4 5 6 1.5 3 3.75 4.5 6 7.5 9 12.5 3 3.75 4.5 6 7.5 9 12.5 15 KW TSP01632 TSP01634 TSP01636 TSP01638 TSP01640 TSP01642 TSP01644 — — — — — — — — — — — — — — — TSP01668 TSP01671 TSP01674 TSP01677 — — — — TSP01688 TSP01691 TSP01694 — — — — — 120V-1Ph — — — — — — — TSP01646 TSP01647 TSP01648 TSP01649 TSP01650 TSP01651 TSP01652 TSP01653 TSP01655 TSP01657 TSP01659 TSP01661 TSP01663 TSP01665 — — — — — — — — — — — — — — — — — “A” in mm “B” in mm 120/240V TSP01633 TSP01635 TSP01637 TSP01639 TSP01641 TSP01643 TSP01645 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 240V-1Ph — — — — — — — — — — — — — — — — — — — — — — TSP01669 TSP01672 TSP01675 TSP01678 TSP01680 TSP01682 TSP01684 TSP01686 TSP01689 TSP01692 TSP01695 TSP01697 TSP01699 TSP01701 TSP01703 TSP01705 240V-3Ph — — — — — — — — — — — — — — TSP01654 TSP01656 TSP01658 TSP01660 TSP01662 TSP01664 TSP01666 TSP01667 — — — — — — — — — — — — — — — — 240/480V — — — — — — — — — — — — — — — — — — — — — — TSP01670① TSP01673① TSP01676 TSP01679 TSP01681 TSP01683 TSP01685 TSP01687 TSP01690① TSP01693 TSP01696 TSP01698 TSP01700 TSP01702 TSP01704 TSP01706 480V-3Ph Approximate Net Weight lbs kgs 2 2 2 2 3 3 3 3 3 4 4 4 5 5 5 5 6 6 6 7 8 8 5 6 7 7 8 9 10 12 8 8 9 11 12 13 16 18 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 4 4 2 3 3 3 4 4 5 5 4 4 4 5 5 6 7 8 Screw Plug Heater Dimensions Screw Plug NPT 1" 1-1/4" 2" 2-1/2" 11-12 Minimum Hole Diameter in mm 1-1/8 1-3/8 2-1/4 2-1/2 29 35 57 64 7/8 15/16 1-1/16 1-5/16 22 1-1/4 32 24 1-5/16 33 27 1-9/16 40 33 2-1/16 52 “C” in mm 1-3/8 1-3/4 2-1/2 3 35 44 64 76 Thermowell Bulb Size in mm 1/4 1/4 3/8 3/8 6.4 6.4 9.5 9.5 Standard Cold Ends (CE) in mm 1 1 2 2 25 25 50 50 Element Diameter in mm .315 .315 .430 .475 8 9 11 12 View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 16 watts/in2 (2.5 watts/cm2) — Typical Applications: Medium Weight Oils ● Heat Transfer Oils ● Liquid Paraffin ✴ 304 Stainless Steel Screw Plug ✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: 3-Phase only. Cannot be rewired for single phase. Nominal Pipe Size Immersed Length in mm 93⁄4 131⁄4 173⁄4 2" NPT 201⁄4 3 elements 251⁄4 323⁄4 401⁄4 473⁄4 93⁄8 127⁄8 173⁄8 2-1/2" NPT 197⁄8 3 elements 247⁄8 323⁄8 397⁄8 473⁄8 248 337 451 514 641 832 1022 1213 238 327 441 505 632 822 1013 1203 Part Number 1 1.5 2 2.5 3 4 5 6 1 1.5 2 2.5 3 4 5 6 KW TSP01707 TSP01709 TSP01711 TSP01713 TSP01715 TSP01717 TSP01719 TSP01721 TSP01723 TSP01725 TSP01727 TSP01729 TSP01731 TSP01733 TSP01735 TSP01737 240V-3Ph TSP01708 TSP01710 TSP01712 TSP01714 TSP01716 TSP01718 TSP01720 TSP01722 TSP01724 TSP01726 TSP01728 TSP01730 TSP01732 TSP01734 TSP01736 TSP01738 480V-3Ph Approximate Net Weight lbs kgs 4 5 6 6 7 8 9 10 7 8 8 9 10 11 12 13 2 2 3 3 3 4 4 5 3 4 4 4 5 5 5 6 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Forced Air & Gases ● Caustic Solutions ● Degreasing Solutions ✴ 304 Stainless Steel Screw Plug ✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified. Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Nominal Pipe Size 1-1/4" NPT 2 elements 2" NPT 3 elements 2-1/2" NPT 3 elements Immersed Length in mm 133⁄8 19 243⁄8 173⁄4 251⁄4 323⁄4 401⁄4 473⁄4 641⁄4 763⁄4 173⁄8 247⁄8 323⁄8 397⁄8 473⁄8 637⁄8 763⁄8 Part Number 340 1 483 1.5 619 2 451 3 641 4.5 832 6 1022 7.5 1213 9 1632 12.5 1950 15 441 3 632 4.5 822 6 1013 7.5 1203 9 1622 12.5 1940 15 KW — — — TSP01742 TSP01745 — — — — — TSP01758 TSP01761 — — — — — 120V-1Ph TSP01739 TSP01740 TSP01741 — — — — — — — — — — — — — — 120/240V — — — TSP01743 TSP01746 TSP01748 TSP01750 TSP01752 TSP01754 TSP01756 TSP01759 TSP01762 TSP01764 TSP01766 TSP01768 TSP01770 TSP01772 240V-3Ph — — — TSP01744① TSP01747 TSP01749 TSP01751 TSP01753 TSP01755 TSP01757 TSP01760① TSP01763 TSP01765 TSP01767 TSP01769 TSP01771 TSP01773 480V-3Ph Approximate Net Weight lbs kgs 3 3 4 5 6 7 9 10 12 13 8 9 11 12 13 16 18 1 1 2 2 3 3 4 5 5 6 4 4 5 5 6 7 8 Ordering Information See Page 11-16 for complete Ordering Information. (800) 323-6859 • Email: [email protected] 11-13 Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 48 watts/in2 (7.5 watts/cm2) — Typical Applications: Process Water ✴ 304 Stainless Steel Screw Plug ✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified. Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Immersed Length in mm Nominal Pipe Size 93⁄4 131⁄4 173⁄4 201⁄4 251⁄4 323⁄4 401⁄4 93⁄4 131⁄4 173⁄4 201⁄4 251⁄4 323⁄4 401⁄4 473⁄4 93⁄8 127⁄8 173⁄8 197⁄8 247⁄8 323⁄8 397⁄8 473⁄8 2" NPT 2 elements 2" NPT 3 elements 2-1/2" NPT 3 elements 248 337 451 514 641 832 1022 248 337 451 514 641 832 1022 1213 238 327 441 505 632 822 1013 1203 Part Number 2 3 4 5 6 8 10 3 4.5 6 7.5 9 12 15 18 3 4.5 6 7.5 9 12 15 18 120V-1Ph — — — — — — — TSP01786 TSP01789 — — — — — — TSP01804 TSP01807 — — — — — — TSP01774 TSP01776 TSP01778 TSP01780 — — — — — — — — — — — — — — — — — — — Minimum Hole Diameter in mm “A” in mm “B” in mm KW 120/240V — — — — — — — TSP01787 TSP01790 TSP01792 TSP01794 TSP01796 TSP01798 TSP01800 TSP01802 TSP01805 TSP01808 TSP01810 TSP01812 TSP01814 TSP01816 TSP01818 TSP01820 240V-3Ph TSP01775 TSP01777 TSP01779 TSP01781 TSP01783 TSP01784 TSP01785 — — — — — — — — — — — — — — — — 240/480V — — — — — — — TSP01788① TSP01791① TSP01793 TSP01795 TSP01797 TSP01799 TSP01801 TSP01803 TSP01806① TSP01809① TSP01811 TSP01813 TSP01815 TSP01817 TSP01819 TSP01821 480V-3Ph Approximate Net Weight lbs kgs 4 4 5 5 6 6 7 5 5 6 6 7 8 9 10 7 8 8 9 10 11 12 13 2 2 2 2 3 3 3 2 2 3 3 3 4 4 5 3 4 4 4 5 5 5 6 Screw Plug Heater Dimensions Screw Plug NPT 1" 1-1/4" 2" 2-1/2" 11-14 1-1/8 1-3/8 2-1/4 2-1/2 29 35 57 64 7/8 15/16 1-1/16 1-5/16 22 1-1/4 32 24 1-5/16 33 27 1-9/16 40 33 2-1/16 52 “C” in mm 1-3/8 1-3/4 2-1/2 3 35 44 64 76 Thermowell Bulb Size in mm 1/4 1/4 3/8 3/8 6.4 6.4 9.5 9.5 Standard Cold Ends (CE) in mm 1 1 2 2 25 25 50 50 Element Diameter in mm .315 .315 .430 .475 8 9 11 12 View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 60 watts/in2 (9.3 watts/cm2) — Typical Applications: Clean Water ✴ Brass Screw Plug ✴ Copper Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified. Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Nominal Pipe Size Immersed Length in mm 41⁄2 61⁄2 65⁄8 8 1" NPT 1 1 element 1291⁄⁄4 2 143⁄4 163⁄4 21 1-1/4" NPT 43⁄8 1 element 63⁄8 43⁄8 63⁄8 81⁄2 1-1/4" NPT 103⁄4 2 elements 15 19 231⁄2 271⁄2 Nominal Pipe Size 2" NPT 2 elements 2" NPT 3 elements 2-1/2" NPT 3 elements Immersed Length in mm 81⁄8 111⁄8 151⁄8 181⁄8 211⁄8 265⁄8 321⁄8 81⁄8 111⁄8 151⁄8 181⁄8 211⁄8 265⁄8 321⁄8 75⁄8 87⁄8 105⁄8 145⁄8 175⁄8 205⁄8 261⁄8 315⁄8 371⁄8 206 283 384 460 537 676 816 206 283 384 460 537 676 816 194 225 270 371 448 524 664 803 943 114 165 168 203 235 318 375 426 533 111 162 111 162 216 273 381 483 597 699 Part Number .5 .75 1 1.25 1.5 2 2.5 3 4 .5 .75 1 1.5 2 2.5 3 4 5 6 KW TSP01840 TSP01842 TSP01844 TSP01846 TSP01848 TSP01850 TSP01852 TSP01854 — TSP01857 TSP01859 — — — — — — — — 120V-1Ph — — — — — — — — — — — TSP01861 TSP01862 TSP01863 TSP01864 TSP01865 — — — 120/240V TSP01841 TSP01843 TSP01845 TSP01847 TSP01849 TSP01851 TSP01853 TSP01855 TSP01856 TSP01858 TSP01860 — — — — — TSP01866 TSP01867 TSP01868 240V-1Ph Approximate Net Weight lbs kgs 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 4 4 4 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 Part Number 2 3 4 5 6 8 10 3 4.5 6 7.5 9 12 15 3 3.75 4.5 6 7.5 9 12 15 18 KW — — — — — — — TSP01880 TSP01883 — — — — — TSP01896 — TSP01901 — — — — — — 120V-1Ph TSP01869 TSP01871 TSP01873 TSP01875 — — — — — — — — — — — — — — — — — — — 120/240V — — — — — — — TSP01881 TSP01884 TSP01886 TSP01888 TSP01890 TSP01892 TSP01894 TSP01897 TSP01899 TSP01902 TSP01904 TSP01906 TSP01908 TSP01910 TSP01912 TSP01914 240V-3Ph TSP01870 TSP01872 TSP01874 TSP01876 TSP01877 TSP01878 TSP01879 — — — — — — — — — — — — — — — — 240/480V — — — — — — — TSP01882① TSP01885① TSP01887 TSP01889 TSP01891 TSP01893 TSP01895 TSP01898① TSP01900① TSP01903① TSP01905 TSP01907 TSP01909 TSP01911 TSP01913 TSP01915 480V-3Ph Approximate Net Weight lbs kgs 4 4 5 5 6 6 6 4 5 5 6 6 7 8 4 5 5 6 6 7 8 9 10 2 2 2 2 3 3 3 2 2 2 3 3 3 4 2 2 2 3 3 3 4 4 5 Ordering Information Heater with optional thermostat (800) 323-6859 • Email: [email protected] See Page 11-16 for complete Ordering Information. 11-15 Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) and Stock Screw Plug Immersion Heaters Stock Items Are Shown In RED 60 watts/in2 (9.3 watts/cm2) — Typical Applications: Deionized Water ● Demineralized Water ✴ 316 Stainless Steel Screw Plug ✴ 316 SS Sheath Heating Elements ✴ NEMA 1 Terminal Housing NOTE: Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase. Immersed Length in mm Nominal Pipe Size 2-1/2" NPT 3 elements 75⁄8 105⁄8 145⁄8 175⁄8 205⁄8 261⁄8 315⁄8 371⁄8 194 270 372 448 524 664 803 943 Part Number 3 4.5 6 7.5 9 12 15 18 TSP01822 TSP01825 — — — — — — KW 120V-1Ph TSP01823 TSP01826 TSP01828 TSP01830 TSP01832 TSP01834 TSP01836 TSP01838 240V-3Ph TSP01824① TSP01827① TSP01829 TSP01831 TSP01833 TSP01835 TSP01837 TSP01839 480V-3Ph Approximate Net Weight lbs kgs 7 7 8 8 9 10 11 12 3 3 4 4 4 5 5 5 Screw Plug Heater Dimensions Screw Plug NPT 1" 1-1/4" 2" 2-1/2" Minimum Hole Diameter in mm 1-1/8 1-3/8 2-1/4 2-1/2 29 35 57 64 “A” in mm 7/8 15/16 1-1/16 1-5/16 “B” in mm 22 1-1/4 32 24 1-5/16 33 27 1-9/16 40 33 2-1/16 52 “C” in mm 1-3/8 1-3/4 2-1/2 3 35 44 64 76 Thermowell Bulb Size in mm 1/4 1/4 3/8 3/8 6.4 6.4 9.5 9.5 Standard Cold Ends (CE) in mm 1 1 2 2 25 25 50 50 Element Diameter in mm .315 .315 .430 .475 8 9 11 12 Custom Engineered/Manufactured Heaters Catalog Heaters Screw Plug Immersion Heaters whose Part Numbers are in RED are in stock for immediate delivery. Standard Non-Stock Part Numbers are stocked as sub-assemblies for 2-3 week delivery. 11-16 Understanding that an electric heater can be very application specific, for sizes and ratings not listed, TEMPCO will design and manufacture a Screw Plug Immersion Heater to meet your requirements. Standard lead time is 4 weeks. Please Specify the following: ❏ ❏ ❏ ❏ Wattage, Voltage and Phase Screw Plug Size and Material Element Sheath Material Element Watt Density ❏ ❏ ❏ ❏ Element Immersion Length Electrical Enclosure Type Thermostat— if required Optional Features View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Stock Screw Plug Immersion Heaters With and Without Thermostats Design Features ✴ Brass Screw Plug Nominal Pipe Size 1" NPT 1-1/4" NPT Nominal Pipe Size 2" NPT 2-1/2" NPT Immersed Length in mm 63⁄8 63⁄8 63⁄8 91⁄4 6 61⁄2 71⁄4 9 91⁄4 162 162 162 235 152 165 184 229 235 Immersed Length in mm 8 10 11 11 16 22 321⁄4 473⁄8 203 254 279 279 406 559 819 1203 ✴ Copper Elements 0.5 0.75 1 1.5 1 2 1.5 1.5 2 KW 2 3 4 5 7.5 10 12 18 KW No Thermostat W/Sq.In. 120V-1Ph Part Number With 60-250°F No Thermostat Thermostat 120V-1Ph 240V-1Ph With 60-250°F Thermostat 240V-1Ph Approximate Net Weight lbs kgs No Thermostat W/Sq.In. 240V-3Ph Part Number With 60-250°F No Thermostat Thermostat 240V-3Ph 480V-3Ph With 60-250°F Thermostat 480V-3Ph Approximate Net Weight lbs kgs 46 69 92 90 90 94 60 93 61 40 45 54 67 65 61 61 44 Design Features ✴ Steel Screw Plug Nominal Pipe Size 1" NPT 1-1/4" NPT Nominal Pipe Size 2" NPT Immersed Length in mm 18 29 403⁄8 431⁄2 571⁄2 457 737 1026 1105 1461 ✴ NEMA 1 Terminal Housing TSP02007 TSP02097 TSP02096 TSP02099 TSP03340 TSP03342 TSP02100 TSP03344 TSP02102 TSP03214 TSP02103 TSP02104 TSP02105 TSP02107 TSP02009 — — TSP02078 TSP02079 TSP02080 TSP02081 TSP03260 TSP03262 TSP02082 TSP03264 TSP02084 TSP03213 TSP02085 TSP02086 TSP02087 TSP02089 TSP02091 — — ✴ Steel Elements Immersed Length in mm 129⁄16 123⁄4 181⁄2 3 5 5 7.5 10 KW 319 324 470 0.475 1.0 1.5 KW — — — TSP02106 TSP02008 TSP02022 TSP02108 TSP02110 21 23 23 TSP02221 TSP02222 TSP03518 — (800) 323-6859 • Email: [email protected] — — — — TSP03261 TSP03263 — TSP03265 — — — — TSP02088 TSP02090 TSP02092 TSP02093 TSP02095 3.1 3.1 3.1 3.5 3.2 3.4 3.6 4.0 4.1 6.5 6.5 6.6 6.6 7.4 9.5 12.0 16.5 1.4 1.4 1.4 1.6 1.5 1.5 1.6 1.8 1.9 3.0 3.0 3.0 3.0 3.4 4.3 5.5 7.5 ✴ NEMA 1 Terminal Housing Part Number No With 60-250°F Thermostat Thermostat W/Sq.In. 120V-1Ph 120V-1Ph No Thermostat W/Sq.In. 240V-3Ph 21 21 15 21 21 — — — — TSP03341 TSP03343 — TSP03345 — TSP02216 TSP02217 TSP02220 TSP02204 TSP02205 TSP02208 Part Number With 60-250°F No Thermostat Thermostat 240V-3Ph 480V-3Ph TSP02209 TSP02210 TSP03218 — — TSP02223 — TSP02010 TSP02226 Approximate Net Weight lbs kgs 6.6 6.7 8.2 3.0 3.0 3.7 With 60-250°F Thermostat 480V-3Ph — TSP02211 — TSP02213 TSP02215 Approximate Net Weight lbs kgs 8.4 11.8 14.9 15.3 18.5 3.8 5.4 6.8 7.0 8.4 11-17 Rev 1 (8-20-15) Tubular Industrial Process Screw Plug Immersion Heaters Stock Screw Plug Immersion Heaters With and Without Thermostats Design Features ✴ 304 Stainless Steel Screw Plug Nominal Pipe Size 1" NPT 1-1/4" NPT ✴ 304 Stainless Steel Elements Immersed Length in mm 63⁄8 63⁄8 63⁄8 91⁄4 61⁄8 61⁄8 162 162 162 235 156 156 Design Features ✴ 316 Stainless Steel Screw Plug Nominal Pipe Size 1" NPT 1-1/4" NPT 2" NPT Immersed Length in mm 63⁄8 91⁄4 91⁄4 12 191⁄2 28 162 235 235 305 495 711 1 1.5 2 4.5 7.5 10.5 KW 0.5 0.75 1 1.5 1 1.5 KW 1" NPT 1-1/4" NPT Nominal Pipe Size 2" NPT 2-1/2" NPT 11-18 Rev 2 (8-20-15) Immersed Length in mm 13 22 20 25 43 321⁄4 397⁄8 473⁄8 330 559 508 635 1092 819 1013 1203 5 5 7.5 10 10 12 15 18 KW 46 69 92 90 90 94 No Thermostat W/Sq.In. 120V-1Ph 46 90 90 54 65 61 TSP02241 TSP02295 TSP02242 TSP02244 TSP02243 TSP02245 TSP02011 TSP02227 TSP02228 TSP02230 TSP02229 TSP02024 TSP02792 TSP02459 TSP02795 — — — Part Number With 60-250°F No Thermostat Thermostat 120V-1Ph 480V-3Ph TSP02791 TSP02793 TSP02794 — — — 319 722 886 279 394 0.475 1.1 1.325 1.5 3 KW — — — TSP03360 TSP03362 TSP03364 No Thermostat W/Sq.In. 240V-3Ph 50 28 46 48 27 44 44 44 TSP03525 TSP03526 TSP03528 TSP03531 — — — — TSP02264 TSP02265 TSP02266 TSP03520 TSP03522 TSP02254 TSP02255 TSP02256 TSP03519 TSP03521 Part Number With 60-250°F No Thermostat Thermostat 240V-3Ph 480V-3Ph TSP03524 TSP02258 TSP03527 TSP03530 — — — — 3.1 3.1 3.1 3.5 3.2 3.2 1.4 1.4 1.4 1.6 1.5 1.5 With 60-250°F Thermostat 480V-3Ph — — — TSP03359 TSP03361 TSP03363 Approximate Net Weight lbs kgs 3.1 3.5 4.0 6.7 8.2 11.8 1.4 1.6 1.8 3.0 3.7 5.4 ✴ NEMA 1 Terminal Housing Part Number No With 60-250°F Thermostat Thermostat W/Sq.In. 120V-1Ph 120V-1Ph 21 21 21 37 52 Approximate Net Weight lbs kgs ✴ NEMA 1 Terminal Housing ✴ Incoloy Elements Immersed Length in mm 129⁄16 287⁄16 347⁄8 11 151⁄2 Part Number No With 60-250°F Thermostat Thermostat W/Sq.In. 120V-1Ph 120V-1Ph ✴ 316 Stainless Steel Elements Design Features ✴ 304 Stainless Steel Screw Plug Nominal Pipe Size ✴ NEMA 1 Terminal Housing TSP03533 TSP03536 TSP03535 TSP03538 TSP03539 TSP02298 TSP02299 TSP02300 Approximate Net Weight lbs kgs 4 7 8 6.5 7.5 1.8 3.2 3.6 2.9 3.4 With 60-250°F Thermostat 480V-3Ph TSP03532 TSP02012 TSP03534 TSP03537 TSP02260 TSP02261 TSP02262 TSP02263 Approximate Net Weight lbs kgs 8 11 10 12 15 12 14 16.5 3.6 5.0 4.5 5.4 6.8 5.4 6.4 7.5 View Product Inventory @ www.tempco.com Tubular Industrial Process Screw Plug Immersion Heaters Standard (Non-Stock) Self-Contained Immersion Heaters Design Features This immersion heater is specifically designed for commercial dishwashers and sterilizing equipment. However, due to the unique construction characteristics of these heaters, they are readily adaptable for use in other water heating applications. The heating elements are prewired to a Definite Purpose contactor, thermostat and high limit cutout. The thermowell is located at the top of the element bundle for fast shut-off response, preventing overheating due to low water level conditions. ✴ 2" NPT Brass screw plug ✴ Three Incoloy® 800 tubular elements ✴ Thermostat — 60°F (15°C) to 250°F (120°C) range ✴ 350°F (177°C) Over-temperature cutout with manual reset ✴ Internal Definite Purpose contactor with 120V holding coil ✴ NEMA 4 moisture resistant housing ✴ Silicone resin element seal standard Optional Mounting Kit (Part Number KTT00281) — Clamping nut, flat washer and gasket for mounting heater in thin wall tanks with a 2-3/8" (60 mm) diameter opening. Immersed Length in mm 131⁄8 183⁄4 237⁄8 301⁄4 321⁄2 353⁄4 453⁄4 333 476 606 768 826 908 1162 Part Number 5 7.5 10 12 15 16 20 KW TSP01550 TSP01555 TSP01560 — — — — 208-1Ph TSP01551 TSP01556 TSP01561 TSP01566 TSP01570 TSP01573 — 208-3Ph TSP01552 TSP01557 TSP01562 — — — — 240V-1Ph TSP01553 TSP01558 TSP01563 TSP01568 TSP01571 TSP01574 TSP01576 240V-3Ph TSP01554 TSP01559 TSP01564 TSP01569 TSP01572 TSP01575 TSP01577 480V-3Ph Approximate Net Weight lbs kgs 3 3 4 5 6 7 9 1 1 2 2 3 3 4 Standard lead time is 2 to 3 weeks. Standard (Non-Stock) General Purpose Hot Water Tank Heaters Design Features ✴ 1"-111⁄2 NPSM Brass Plug with O-Ring gasket (NPT optional) ✴ Incoloy® 800 Tubular Element ✴ 10-32 plated screw terminals ✴ 90°C epoxy seal standard ✴ Optional ceramic terminal block for high temperature applications Immersed Length Immersed Length in mm For 2-1/2" Square Flange Type Hot Water Tank Heaters see page 11-23. 89⁄16 89⁄16 89⁄16 1013⁄16 103⁄8 1213⁄16 73⁄8 157⁄8 218 218 218 275 264 325 187 403 3.0 3.0 3.0 2.0 2.0 4.0 1.5 4.5 KW Plug Voltage Material 208 230 460 230 460 230 240 240 Steel Steel Steel Steel Steel Steel Brass Brass Element Part Number Configuration Foldback Foldback Foldback No Foldback No Foldback Foldback Foldback Foldback TSP01200 TSP01198 TSP01161 TSP01259 TSP01195 TSP01324 TSP01286 TSP01148 Standard lead time is stock to 3 weeks. (800) 323-6859 • Email: [email protected] 11-19