Screw Plug Immersion Heaters - Tempco Electric Heater Corporation

Transcription

Screw Plug Immersion Heaters - Tempco Electric Heater Corporation
Screw Plug Immersion Heaters
Screw Plug Immersion Heaters consist of tubular elements welded or
brazed into a threaded screw plug which can then be inserted into a threaded
opening in a tank wall or through a mating full or half coupling.
Design Features
Optional Features
✴ Stainless Steel, Brass or Steel Screw Plugs
✴ NEMA 4 Moisture-Proof and/or NEMA 7 ExplosionResistant terminal housings
✴ Four Standard Screw Plug Sizes—1", 1-1/4", 2", 2-1/2"
✴ Recompacted element bends restore insulation resistance
after forming
✴ Thermowell for optional bulb & capillary thermostat,
RTD or T/C probe
✴ Corrosion-Resistant electrical wiring hardware
✴ Four standard sheath materials — Copper, Steel,
316 Stainless Steel and Incoloy®800
✴ NEMA 1 round terminal housing
✴ Silicone resin element seal standard
✴ Integral Single or Double Pole Thermostats in various
temperature ranges to suit the application
✴ Passivation, Electropolishing or Bright Annealing
surface treatments available for Stainless Steel &
Incoloy® elements
✴ Type J & K Thermocouples or RTD probes for sensing
process temperatures, or over-temperature protection
when attached to the sheath
✴ Special sheath materials
✴ Special straight bulkhead or European thread fittings
Agency
Approvals
For Type TSP Screw Plug Heaters used in
UL Recognized Oil Immersion Heating Applications
• The heated oil temperature cannot exceed 257°F (125°C)
• Steel sheath elements are limited to 60 watts/in2
• Steel or Stainless Steel mounting plugs (no Brass)
• Heaters with tapered threads (NPT, BSPT, or Metric) are UL
rated for 60 psig maximum
Contact Tempco for other application specific
UL file information.
11-2
Rev 1 (4-14)
Tempco Screw Plug Immersion Heaters are UL recognized and
CSA certified in many design variations. The UL File Numbers
are E90771 (CCN UBJY2/8) for heaters not containing a
thermostat and E234452 (CCN KSXF2) for heaters used in water
based solutions that include a thermostat. Tempco’s equivalent
CSA file number is 043099. Screw Plug heating elements and
assemblies with thermostats have additionally been evaluated to
UL574 (File Number MP4154) under CCN MDST2/8 for
oil heating applications.
If you require UL, CSA, or other NRTL agency
approvals, please specify when ordering.
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Checklist — Selecting the Proper Screw Plug Heater
Determine a Safe and Efficient Element Watt Density
Element Watt Density is the wattage dissipated per square inch of the
element sheath surface and is calculated with the following formula.
Watt Density
=
π × element dia. × element heated length
element wattage
For a particular application, element watt density will govern element sheath temperature.
Factors to consider when choosing a suitable watt density are:
1. Many materials are heat sensitive and can decompose or be 3. When heating hard water and cleaning solutions mineral
damaged if the element is running too hot.
deposits can build up on the element sheath, acting as a heat
insulator and raising the internal element temperature. If
2. Air and other gases that are poor conductors of heat require
these deposits cannot be periodically removed, use a lower
watt densities matched to the velocity of the gas flow to prewatt density element to increase heater life expectancy.
vent element overheating.
Select the Element Sheath Material
Sheath Material Selection
CORROSION. In addition to selecting a sheath material that is compatible with
the heated medium, other factors that affect corrosion need to be considered.
1. The temperature of the corrodent. As temperature increases the
degree of corrosion increases. Also remember that usually the
element temperature is higher than the material it is heating.
2. The degree of aeration to which a corrodent is exposed.
Stagnant conditions can deprive the stainless steels of oxygen,
which is required to maintain their corrosion resistant surface.
3. Velocity of the corrodent. Increased velocity can increase the
corrosion rate.
Note: See pages 16-12 through 16-20 for the recommended
sheath materials for many immersion heating applications.
If you are purchasing the material you are heating, check
with the supplier for their recommendations.
Typical Applications
Copper Sheath—Process water, water with very weak chemical solutions, demineralized, deionized or pure water, hot water storage for washrooms, showers, cleaning
and rinsing parts, for freeze protection of cooling towers and sprinkler systems and other
aqueous solutions not corrosive to copper sheath. Sheath temperatures to 350°F (177°C).
Incoloy® Sheath—Weak chemical solutions, oils, tar, caustic soda, detergent, alkaline
solutions, molten salts, demineralized, deionized or pure water (sheath passivation is
recommended), and other aqueous solutions not corrosive to Incoloy® sheath. Air, gas
mixtures and superheated steam. Sheath temperatures to 1600°F (871°C).
Steel Sheath—Fluid heat transfer media, tar, high to low viscosity petroleum oils,
asphalt, wax, paraffin, degreasing solvents, alcohol, molten salt, and other solutions not
corrosive to steel sheath. Sheath temperatures to 750°F (399°C).
Surface Treatments for Stainless Steel and Incoloy® Elements
and other Wetted Parts to Improve Corrosion Resistance
Screw Plug Immersion Heater surfaces in contact with the material being heated can be passivated or
electro-polished to improve their resistance to corrosion.
Passivation removes surface contamination, usually iron, so
that the optimum corrosion resistance of the stainless steel is maintained. Surface contamination would come from the small amount
of steel that may be worn off a tool during the manufacturing
process. Passivating is accomplished by dipping the heater in a warm
solution of nitric acid.
Electro-Polishing is an electrochemical process that removes
surface imperfections and contaminants, enhancing the corrosion
resisting ability of the stainless steels. The resultant surface is
clean, smooth and bright. Many medical and food applications
require this finish.
CONTINUED
(800) 323-6859 • Email: [email protected]
11-3
Tubular Industrial Process
Screw Plug Immersion Heaters
Checklist — Selecting the Proper Screw Plug Heater, continued
Select the Terminal Housing Type
Standard catalog screw plug immersion heaters are supplied with the
Type 1N general purpose (NEMA 1) terminal housing with a single
Dual 1/2-3/4 conduit knockout as shown on page 11-2. Additional
housings with and without a thermostat include:
Explosion resistant terminal housings are
intended to provide containment of an explosion in the enclosure only. No portion of the
heater assembly outside the enclosure is covered under this NEMA rating. Abnormal use of a
heater which results in excessive temperature can
create hazardous conditions such as a fire. Never perform any type of service nor remove the housing cover
prior to disconnecting all electrical power to the
heater.
Moisture Resistant (NEMA 4)
Explosion Resistant (NEMA 7)
Moisture/Explosion Resistant (NEMA 4/7)
If the housings on this page do not meet the size, construction or other
criteria of your application, consult Tempco with your requirements.
Standard NEMA 1 Housing Dimensions
TYPE 1N
(for no thermostat)
for 1", 1-1/4", 2" and 2-1/2"
Screw Plug Heaters
TYPE 1T
(for a single pole thermostat)
for 1", 1-1/4", 2" and 2-1/2"
Screw Plug Heaters
TYPE 6T
(for a double pole thermostat)
for 1", 1-1/4", 2" and 2-1/2"
Screw Plug Heaters
NEMA 4 rating requires the use of the cover gasket.
Standard NEMA 4 and/or 7 Housing Dimensions
TYPE 2N
(for no thermostat)
for 1", 1-1/4", 2" and 2-1/2"
Screw Plug Heaters
11-4
Rev 1 (9-4-15)
TYPE 2T
(for a single pole thermostat)
for 1" and 1-1/4" Screw Plug Heaters
TYPE 3T
(for a double pole thermostat)
for 2" and 2-1/2" Screw Plug Heaters
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Alternate NEMA 1 Housing
Alternate NEMA 4 Housing
Type 3N
(for no thermostat)
for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters
TYPE 4N
(for no thermostat)
for 1", 1-1/4", 2" and 2-1/2" Screw Plug Heaters
Alternate NEMA 4 Housing
Alternate NEMA 4 Housing
TYPE 4T
(for a single pole thermostat)
for 1" and 1-1/4" Screw Plug Heaters
TYPE 5T
(for a single or double pole thermostat)
for 2" and 2-1/2" Screw Plug Heaters
Wiring Diagrams — Screw Plug Heaters with Two Elements
Note: Dual-Voltage
heaters are factory wired
for the higher voltage
(series connection) unless
otherwise specified. Easily
rewired for lower voltage
operation (parallel connection).
Wiring Diagrams — Screw Plug Heaters with Three Elements
NOTE: Standard screw plug immersion heaters with three
elements, factory wired for three-phase delta, can be rewired
for single-phase operation with no wattage change. Wattage
can be reduced to one-third of the designed wattage by
switching from three-phase delta to wye connection.
(800) 323-6859 • Email: [email protected]
Heaters wired for three-phase wye should not be
changed to single-phase or three-phase delta connection,
since this will increase wattage and watt density on the
elements by three times the original designed wattage,
causing premature heater failure.
11-5
Rev 1 (9-4-15)
Tubular Industrial Process
Bulb & Capillary Thermostats
Thermostat Styles and Selection
Construction Characteristics
This type of control operates by expansion and contraction of a liquid in response to temperature change.
Liquid contained within the sensing bulb and capillary
flexes a diaphragm, causing the opening and closing of
a snap-action switch. For heating applications the contacts
are normally closed and open on temperature rise.
Style B Double-Pole Thermostat
Style A Single-Pole Thermostat
Bulb
Pilot Lamp
(Optional on
Style B &
C ONLY)
✴ General purpose
thermostat recommended
for most applications.
✴ Capable of controlling
loads from 120V/30A up to
480V/20A
Knob
(Optional on
all Styles
except F)
Capillary
✴ Recommended for directly
controlling high wattage
loads due to its
heavy duty contacts.
✴ Capable of controlling loads
up to 30 Amps at 277 VAC
and 10 Amps at 480 VAC
Bezel
(Optional on
Style B &
C ONLY
Thermostat Electrical Ratings: Normally Closed Contacts, Open on Temperature Rise – Adjustable
Stock Items Are Shown In RED
Temp
Ampacity at
Control
Range
Line Voltage
Type Style
°F
120V 240V 277V 480V
60–250
30
30
30
—
60–250
30
30
30
—
SPST
A
70–245
30
30
15
15
150–550
30
30
30
—
150–560
30
30
30
20
200–400
30
30
30
20
30–110
30
30
30
10
60–250
30
30
30
10
60–250
30
30
30
10
60–250
30
30
30
10
DPST
B
60–250
30
30
30
10
60–250
30
30
30
10
100–550
30
30
30
10
100–550
30
30
30
10
300–700
30
30
30
10
Bulb Bulb Capillary
Thermostat
Optional Thermostat Parts
Dia. Length Length
Part
in
in
in
Terminals Number
Knob
Bezel
Pilot Lamp
0.27 6.00
12
#10 screw TST-101-137 TST-104-103
n/a
n/a
0.38 4.63
48
#10 screw TST-101-131 TST-104-103
n/a
n/a
0.25 5.50
12
#10 screw TST-101-130
Included
n/a
n/a
0.31 5.00
48
#10 screw TST-101-132 TST-104-109
n/a
n/a
0.33 3.70
12
#10 screw TST-101-113 TST-104-109
n/a
n/a
0.31 5.00
36
#10 screw TST-101-121 TST-104-112
n/a
n/a
0.38 6.31
36
#10 screw TST-110-101 TST-104-110 TST-111-101 EHD-109-103
0.38 3.88
18
#10 screw TST-110-124 TST-104-103 TST-111-101 EHD-109-103
0.38 3.88
24
#10 screw TST-110-125 TST-104-103 TST-111-101 EHD-109-103
0.38 3.88
36
#10 screw TST-110-126 TST-104-103 TST-111-101 EHD-109-103
0.38 3.88
60
#10 screw TST-110-102 TST-104-103 TST-111-101 EHD-109-103
0.38
4.5
156
#10 screw TST-110-118 TST-104-103 TST-111-101 EHD-109-103
0.38 3.13
24
#10 screw TST-110-117 TST-104-104 TST-111-101 EHD-109-103
0.38 3.88
48
#10 screw TST-110-103 TST-104-104 TST-111-101 EHD-109-103
0.19
13
60
#10 screw TST-110-119 TST-104-108 TST-111-101 EHD-109-103
Instruction
Sheet
P/N
IDP-119-102
IDP-119-102
IDP-119-102
IDP-119-102
IDP-119-102
IDP-119-102
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
IDP-119-105
Notes: 1. Knobs, Bezels and Pilot Lamps are optional and must be ordered separately from the thermostat.
2. Knob TST-104-119 graduated in °C (15-120) is available as an alternate for the
standard TST-104-103 knob graduated in °F (60-250).
3. For Thermostat Enclosures refer to page 11-9.
11-6
Rev 2 (2-15)
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Bulb & Capillary Thermostats
Thermostat Wiring Diagrams
Thermostat Style A (Single Pole—Single Throw)
Typical circuit when voltage and/or line current
does not exceed thermostat ratings
1Ø or 3Ø circuit if line voltage and/or
current exceeds thermostat rating
Thermostat Style B (Double Pole—Single Throw)
1Ø or 3Ø circuit if line voltage and/or
Typical circuit when voltage and/or line current
does not exceed thermostat ratings
current exceeds thermostat rating
Stock Thermostat Kits
Double-Pole Thermostat Kits include the following components:
TST-110-103
TST-104-104
EHD-109-103
TST-111-101
Thermostat with 100 to 550°F Range
Knob
Pilot lamp
Bezel
Kit Number TSTR-1008 with Style B Thermostat
TST-110-102
TST-104-103
EHD-109-103
TST-111-101
Thermostat with 60 to 250°F Range
Knob
Pilot lamp
Bezel
Kit Number TSTR-1009 with Style B Thermostat
Note: Double-Pole Thermostat Kits can also be installed separately from the
heater in housing HSGR-1004 shown on page 11-9.
(800) 323-6859 • Email: [email protected]
11-7
Tubular Industrial Process
Bulb & Capillary Thermostats
Thermostat Styles and Selection
Style C Double-Pole Thermostat
✴ Secondary high limit circuit
with manual reset
✴ High limit tracks 25°F above setpoint temperature
✴ High limit latches open until manual reset
is pushed in the event that temperature goes
up to 25°F above setpoint
✴ Capable of controlling loads up to 30 Amps at 277 VAC
Style D
Single-Pole Thermostat
✴ General purpose
thermostat recommended
for most applications
✴ Capable of controlling
loads up to 25 Amps at
240 VAC
Thermostat Electrical Ratings: Normally Closed Contacts, Open on Temperature Rise – Adjustable
Stock Items Are Shown In RED
Temp
Ampacity at
Control
Range
Line Voltage
Type Style
°F
120V 240V 277V 480V
60–250
30
30
30
—
60–250
30
30
30
—
DPST
C
60–250
30
30
30
—
60–250
30
30
30
—
20–120
25
25
—
—
40–107
25
25
—
—
47-107
25
25
—
—
55–115
25
25
—
—
SPST
D
60-180
22
22
18
—
60-250
25
25
—
—
60-250
25
25
—
—
150-560 25
25
—
—
SPDT
D
60-250
25
25
22
—
Bulb Bulb Capillary
Thermostat
Optional Thermostat Parts
Instruction
Dia. Length Length
Part
Sheet
in
in
in
Terminals Number
Knob
Bezel
Pilot Lamp
P/N
0.38 4.50
18
#10 screw TST-110-127 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106
0.38 4.50
24
#10 screw TST-110-128 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106
0.38 4.50
36
#10 screw TST-110-129 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106
0.38 4.50
72
#10 screw TST-110-113 TST-104-103 TST-111-102 EHD-109-103 IDP-119-106
0.26 4.15
24
6" leads TST-101-109 TST-104-105
n/a
n/a
IDP-119-101
0.27 5.88
6
6" leads TST-101-119 TST-104-102
n/a
n/a
IDP-119-101
0.32 2.85
8
6" leads TST-101-106 TST-104-102
n/a
n/a
IDP-119-101
0.26 3.70
42
6" leads TST-101-118 TST-104-102
n/a
n/a
IDP-119-101
0.28 4.20
6
6" leads TST-101-105 screw adj.
n/a
n/a
IDP-119-101
0.28 3.00
12
6" leads TST-101-101 TST-104-101
n/a
n/a
IDP-119-101
1
0.26 3.35
70
⁄4" quick conn. TST-101-111 TST-104-101
n/a
n/a
IDP-119-101
0.21 7.20
36
6" leads TST-101-103 TST-104-104
n/a
n/a
IDP-119-101
0.27 4.10
12
#10 screw TST-101-116 TST-104-114
n/a
n/a
IDP-119-103
NOTES:
1. Knobs, Bezels and Pilot Lamps are optional and must be ordered
separately from the thermostat.
2. Knob TST-104-119 graduated in °C (15-120) is available as an
alternate for the standard TST-104-103 knob graduated in °F (60-250).
3. Knob TST-104-105 is a plain pointer knob, not calibrated for the range.
4. Knob TST-104-102 is printed with 4 through 10, not calibrated for the
range.
5. For Thermostat Enclosures refer to page 11-9.
Thermostat Style C (Double Pole—Single Throw) with Reset
Typical circuit when voltage and/or line current
does not exceed thermostat ratings
1Ø or 3Ø circuit if line voltage and/or
current exceeds thermostat rating
11-8
Rev 1 (2-20-15)
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Bulb & Capillary Thermostats
Thermostat Wiring Diagrams
Thermostat Style D (Single Pole—Single Throw)
Typical circuit when voltage and/or line current
does not exceed thermostat ratings
1Ø or 3Ø circuit if line voltage and/or
current exceeds thermostat rating
Thermostat Style D (Single Pole—Double Throw)
Typical circuit when voltage and/or line current
does not exceed thermostat ratings
1Ø or 3Ø circuit if line voltage and/or
current exceeds thermostat rating
Stock Thermostat Enclosures
Thermostat Installation
Warnings & Recommendations
1. Do not use the thermostat as a power switch. Use some other
means of disconnecting power to the heater for servicing.
2. A thermostat is not a fail-safe device. Use an approved high
temperature limit control and/or pressure limit control for
safe operation.
3. Avoid kinking or bending the capillary tube too sharply as
this will alter the calibration and/or render the thermostat
inoperable.
4. Excess capillary tube should be coiled neatly in junction box.
5. The capillary tube must never touch the thermostat contacts
as this will create an electrical short capable of harming
personnel and/or equipment.
(800) 323-6859 • Email: [email protected]
NEMA 1 Enclosure
For Single-Pole Thermostats
Size: 4-1/4"H × 3"W × 2"D
with 3/4" trade size knockout
Part Number: HSGR-1003
NEMA 1 Enclosure
For Double-Pole Thermostats
Size: 5-3/4"H × 3"W × 2"D with 1/2"
trade size knockout
Used with Thermostat kits TSTR-1008
and TSTR-1009 shown on page 11-7.
Part Number: HSGR-1004
11-9
Tubular Industrial Process
Thermostat High Limits & Accessories
Style F Temperature High Limit Switch with Manual Reset
Thermostat Electrical Ratings: High Limit – Manual Reset, Normally Closed Contacts,
Open on Temperature Rise at Fixed Temperature
Stock Items Are Shown In RED
Control
Type Style
F1
F1
F1
F1
SPST
F1
F1
F2
F1
Temp Ampacity at Line Voltage
Range
°F
120V 240V 277V 480V
118 ±3
30
30
20
20
118 ±4
30
30
20
20
125 ±2
30
30
20
20
165 ±15 30
30
20
20
200 ±5
30
30
20
20
350 ±8
30
30
20
20
420 ±15 30
30
30
30
572 ±15 30
30
30
20
Bulb Bulb Capillary
Dia. Length Length
in
in
in
Terminal
0.32
3.00
12
#10 screw
0.27
3.35
6
#10 screw
0.25
3.35
36
#10 screw
0.21
2.63
30
#10 screw
0.31
4.00
12
#10 screw
0.25
3.50
36
#10 screw
0.25
4.85
30
#10 screw
0.21
2.63
30
#10 screw
Thermostat
Part
Number
TST-103-102
TST-103-109
TST-103-108
TST-103-107
TST-103-104
TST-103-103
TST-103-110
TST-103-106
NOTES: F2 style has a side vertical mounting bracket instead of #8 tapped holes for mounting.
Refer to IDP-119-104 for mounting details.
Instruction
Sheet
P/N
IDP-119-104
IDP-119-104
IDP-119-104
IDP-119-104
IDP-119-104
IDP-119-104
IDP-119-104
IDP-119-104
Hi-Limit Thermostat Style F (Single Pole—Single Throw)
✴ General purpose high limit switch with manual reset
✴ Once fixed trip point is reached, the high limit switch
will remain open until the manual reset button is
pushed
Stuffing Box Assembly
Thermowells (Stainless Steel or Plain Steel)
Thermowells provide protection for bulb and capillary sensors.
They are supplied with a 1/2" NPT male thread for mounting and
a 3/8" NPT internal thread that can be used with the stuffing box
assembly to secure the capillary to the well. ID: 0.50", OD: 0.56"
See pages 14-76 through 14-83 for other thermowell styles.
Stock Items Are Shown In RED
Immersed
Length
in
mm
12
18
24
36
11-10
Rev 1 (9-4-15)
305
457
610
914
Part Number
MPT-120-101
MPT-120-102
MPT-120-103
MPT-120-104
Steel
MPT-121-101
MPT-121-102
MPT-121-103
MPT-121-104
Stainless Steel
The Stuffing Box Assembly is used to seal
the thermostat capillary when the sensing
bulb (3/8" max. OD) is immersed directly
in a liquid rather than in a thermowell. The
Stuffing Box consists of six slotted washers used to compress a graphite packing
into a 3/8" NPT male pipe thread fitting.
Assembly Instructions
Feed sensing bulb through hole in upper
and lower fitting. Insert washers and packing into top cavity of lower fitting. Upper
fitting then screws into lower fitting, creating the seal.
Part Number: TST-109-101
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
8 watts/in2 (1.3 watts/cm2) — Typical Applications: Fuel Oils (Bunker C and Number 6)
✴ Steel Screw Plug
✴ Steel Sheath Heating Elements
✴ NEMA 1 Terminal Housing
NOTE: 3-Phase only. Cannot be rewired for single phase.
Nominal
Pipe Size
Immersed
Length
in
mm
171⁄4
243⁄4
1
⁄4
2-1/2" NPT 32
3
39
3 elements 471⁄⁄4
4
633⁄4
1
76 ⁄4
438
629
819
1010
1200
1619
1937
Part Number
1
1.5
2
2.5
3
4
5
KW
240V-3Ph
480V-3Ph
TSP01600
TSP01602
TSP01604
TSP01606
TSP01608
TSP01610
TSP01612
TSP01601
TSP01603
TSP01605
TSP01607
TSP01609
TSP01611
TSP01613
Approximate
Net Weight
lbs kgs
8
9
11
12
13
16
18
4
4
5
5
6
7
8
15 watts/in2 (2.3 watts/cm2) — Typical Applications: Medium Weight Oils ● Heat Transfer Oils
✴ Steel Screw Plug
✴ Steel Sheath Heating Elements
✴ NEMA 1 Terminal Housing
NOTE: Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Nominal
Pipe Size
2" NPT
3 elements
Immersed
Length
in
mm
131⁄4
171⁄2
201⁄2
25
321⁄2
40
471⁄2
581⁄2
693⁄4
337
445
521
635
826
1016
1207
1486
1772
Part Number
1.5
2
2.5
3
4
5
6
7.5
9
KW
TSP01614
TSP01616
TSP01618
TSP01620
TSP01622
TSP01624
TSP01626
TSP01628
TSP01630
240V-3Ph
TSP01615①
TSP01617①
TSP01619①
TSP01621
TSP01623
TSP01625
TSP01627
TSP01629
TSP01631
480V-3Ph
Approximate
Net Weight
lbs kgs
6
7
7
8
9
10
11
12
14
3
3
3
4
4
5
5
5
6
Screw Plug
Heater
Dimensions
Screw Plug
NPT
1"
1-1/4"
2"
2-1/2"
Minimum
Hole Diameter
in
mm
1-1/8
1-3/8
2-1/4
2-1/2
29
35
57
64
“A”
in
mm
7/8
15/16
1-1/16
1-5/16
“B”
in
mm
22 1-1/4 32
24 1-5/16 33
27 1-9/16 40
33 2-1/16 52
“C”
in
mm
1-3/8
1-3/4
2-1/2
3
35
44
64
76
Thermowell
Bulb Size
in mm
1/4
1/4
3/8
3/8
6.4
6.4
9.5
9.5
Standard
Cold Ends (CE)
in
mm
1
1
2
2
25
25
50
50
Element
Diameter
in
mm
.315
.315
.430
.475
8
9
11
12
Ordering Information
See Page 11-16 for complete Ordering Information.
(800) 323-6859 • Email: [email protected]
11-11
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
23 watts/in2 (3.6 watts/cm2) — Typical Applications: Lightweight Oils ● Degreasing Solutions ● Heat Transfer Oils
✴ Steel Screw Plug
✴ Steel Sheath Heating Elements
✴ NEMA 1 Terminal Housing
NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified.
Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Nominal
Pipe Size
1" NPT
1 element
11⁄4" NPT
2 elements
2" NPT
2 elements
2" NPT
3 elements
21⁄2" NPT
3 elements
Immersed
Length
in
mm
61⁄2
77⁄8
91⁄4
93⁄8
131⁄2
163⁄4
233⁄4
63⁄8
87⁄8
101⁄16
123⁄4
193⁄8
253⁄8
367⁄8
91⁄2
131⁄2
171⁄2
201⁄2
25
321⁄2
40
471⁄2
91⁄2
171⁄2
22
25
321⁄2
40
471⁄2
64
171⁄4
191⁄16
243⁄4
321⁄4
393⁄4
471⁄4
633⁄4
761⁄4
165
200
235
238
343
425
603
162
225
256
324
492
645
937
241
343
445
521
635
826
1016
1207
241
445
559
635
826
1016
1207
1626
438
484
629
819
1010
1200
1619
1937
Part Number
0.25
0.3
0.35
0.5
0.75
1
1.5
0.5
0.7
0.75
1
1.5
2
3
1
1.5
2
2.5
3
4
5
6
1.5
3
3.75
4.5
6
7.5
9
12.5
3
3.75
4.5
6
7.5
9
12.5
15
KW
TSP01632
TSP01634
TSP01636
TSP01638
TSP01640
TSP01642
TSP01644
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
TSP01668
TSP01671
TSP01674
TSP01677
—
—
—
—
TSP01688
TSP01691
TSP01694
—
—
—
—
—
120V-1Ph
—
—
—
—
—
—
—
TSP01646
TSP01647
TSP01648
TSP01649
TSP01650
TSP01651
TSP01652
TSP01653
TSP01655
TSP01657
TSP01659
TSP01661
TSP01663
TSP01665
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
“A”
in
mm
“B”
in
mm
120/240V
TSP01633
TSP01635
TSP01637
TSP01639
TSP01641
TSP01643
TSP01645
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
240V-1Ph
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
TSP01669
TSP01672
TSP01675
TSP01678
TSP01680
TSP01682
TSP01684
TSP01686
TSP01689
TSP01692
TSP01695
TSP01697
TSP01699
TSP01701
TSP01703
TSP01705
240V-3Ph
—
—
—
—
—
—
—
—
—
—
—
—
—
—
TSP01654
TSP01656
TSP01658
TSP01660
TSP01662
TSP01664
TSP01666
TSP01667
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
240/480V
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
TSP01670①
TSP01673①
TSP01676
TSP01679
TSP01681
TSP01683
TSP01685
TSP01687
TSP01690①
TSP01693
TSP01696
TSP01698
TSP01700
TSP01702
TSP01704
TSP01706
480V-3Ph
Approximate
Net Weight
lbs
kgs
2
2
2
2
3
3
3
3
3
4
4
4
5
5
5
5
6
6
6
7
8
8
5
6
7
7
8
9
10
12
8
8
9
11
12
13
16
18
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
3
3
3
3
4
4
2
3
3
3
4
4
5
5
4
4
4
5
5
6
7
8
Screw Plug
Heater
Dimensions
Screw Plug
NPT
1"
1-1/4"
2"
2-1/2"
11-12
Minimum
Hole Diameter
in
mm
1-1/8
1-3/8
2-1/4
2-1/2
29
35
57
64
7/8
15/16
1-1/16
1-5/16
22 1-1/4 32
24 1-5/16 33
27 1-9/16 40
33 2-1/16 52
“C”
in
mm
1-3/8
1-3/4
2-1/2
3
35
44
64
76
Thermowell
Bulb Size
in mm
1/4
1/4
3/8
3/8
6.4
6.4
9.5
9.5
Standard
Cold Ends (CE)
in
mm
1
1
2
2
25
25
50
50
Element
Diameter
in
mm
.315
.315
.430
.475
8
9
11
12
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
16 watts/in2 (2.5 watts/cm2) — Typical Applications: Medium Weight Oils ● Heat Transfer Oils ● Liquid Paraffin
✴ 304 Stainless Steel Screw Plug
✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing
NOTE: 3-Phase only. Cannot be rewired for single phase.
Nominal
Pipe Size
Immersed
Length
in
mm
93⁄4
131⁄4
173⁄4
2" NPT
201⁄4
3 elements 251⁄4
323⁄4
401⁄4
473⁄4
93⁄8
127⁄8
173⁄8
2-1/2" NPT 197⁄8
3 elements 247⁄8
323⁄8
397⁄8
473⁄8
248
337
451
514
641
832
1022
1213
238
327
441
505
632
822
1013
1203
Part Number
1
1.5
2
2.5
3
4
5
6
1
1.5
2
2.5
3
4
5
6
KW
TSP01707
TSP01709
TSP01711
TSP01713
TSP01715
TSP01717
TSP01719
TSP01721
TSP01723
TSP01725
TSP01727
TSP01729
TSP01731
TSP01733
TSP01735
TSP01737
240V-3Ph
TSP01708
TSP01710
TSP01712
TSP01714
TSP01716
TSP01718
TSP01720
TSP01722
TSP01724
TSP01726
TSP01728
TSP01730
TSP01732
TSP01734
TSP01736
TSP01738
480V-3Ph
Approximate
Net Weight
lbs kgs
4
5
6
6
7
8
9
10
7
8
8
9
10
11
12
13
2
2
3
3
3
4
4
5
3
4
4
4
5
5
5
6
23 watts/in2 (3.6 watts/cm2) — Typical Applications: Forced Air & Gases ● Caustic Solutions ● Degreasing Solutions
✴ 304 Stainless Steel Screw Plug
✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing
NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified.
Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Nominal
Pipe Size
1-1/4" NPT
2 elements
2" NPT
3 elements
2-1/2" NPT
3 elements
Immersed
Length
in
mm
133⁄8
19
243⁄8
173⁄4
251⁄4
323⁄4
401⁄4
473⁄4
641⁄4
763⁄4
173⁄8
247⁄8
323⁄8
397⁄8
473⁄8
637⁄8
763⁄8
Part Number
340
1
483 1.5
619
2
451
3
641 4.5
832
6
1022 7.5
1213
9
1632 12.5
1950 15
441
3
632 4.5
822
6
1013 7.5
1203
9
1622 12.5
1940 15
KW
—
—
—
TSP01742
TSP01745
—
—
—
—
—
TSP01758
TSP01761
—
—
—
—
—
120V-1Ph
TSP01739
TSP01740
TSP01741
—
—
—
—
—
—
—
—
—
—
—
—
—
—
120/240V
—
—
—
TSP01743
TSP01746
TSP01748
TSP01750
TSP01752
TSP01754
TSP01756
TSP01759
TSP01762
TSP01764
TSP01766
TSP01768
TSP01770
TSP01772
240V-3Ph
—
—
—
TSP01744①
TSP01747
TSP01749
TSP01751
TSP01753
TSP01755
TSP01757
TSP01760①
TSP01763
TSP01765
TSP01767
TSP01769
TSP01771
TSP01773
480V-3Ph
Approximate
Net Weight
lbs
kgs
3
3
4
5
6
7
9
10
12
13
8
9
11
12
13
16
18
1
1
2
2
3
3
4
5
5
6
4
4
5
5
6
7
8
Ordering Information
See Page 11-16 for complete Ordering Information.
(800) 323-6859 • Email: [email protected]
11-13
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
48 watts/in2 (7.5 watts/cm2) — Typical Applications: Process Water
✴ 304 Stainless Steel Screw Plug
✴ Incoloy® 800 Sheath Heating Elements ✴ NEMA 1 Terminal Housing
NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified.
Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Immersed
Length
in
mm
Nominal
Pipe Size
93⁄4
131⁄4
173⁄4
201⁄4
251⁄4
323⁄4
401⁄4
93⁄4
131⁄4
173⁄4
201⁄4
251⁄4
323⁄4
401⁄4
473⁄4
93⁄8
127⁄8
173⁄8
197⁄8
247⁄8
323⁄8
397⁄8
473⁄8
2" NPT
2 elements
2" NPT
3 elements
2-1/2" NPT
3 elements
248
337
451
514
641
832
1022
248
337
451
514
641
832
1022
1213
238
327
441
505
632
822
1013
1203
Part Number
2
3
4
5
6
8
10
3
4.5
6
7.5
9
12
15
18
3
4.5
6
7.5
9
12
15
18
120V-1Ph
—
—
—
—
—
—
—
TSP01786
TSP01789
—
—
—
—
—
—
TSP01804
TSP01807
—
—
—
—
—
—
TSP01774
TSP01776
TSP01778
TSP01780
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Minimum
Hole Diameter
in
mm
“A”
in
mm
“B”
in
mm
KW
120/240V
—
—
—
—
—
—
—
TSP01787
TSP01790
TSP01792
TSP01794
TSP01796
TSP01798
TSP01800
TSP01802
TSP01805
TSP01808
TSP01810
TSP01812
TSP01814
TSP01816
TSP01818
TSP01820
240V-3Ph
TSP01775
TSP01777
TSP01779
TSP01781
TSP01783
TSP01784
TSP01785
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
240/480V
—
—
—
—
—
—
—
TSP01788①
TSP01791①
TSP01793
TSP01795
TSP01797
TSP01799
TSP01801
TSP01803
TSP01806①
TSP01809①
TSP01811
TSP01813
TSP01815
TSP01817
TSP01819
TSP01821
480V-3Ph
Approximate
Net Weight
lbs kgs
4
4
5
5
6
6
7
5
5
6
6
7
8
9
10
7
8
8
9
10
11
12
13
2
2
2
2
3
3
3
2
2
3
3
3
4
4
5
3
4
4
4
5
5
5
6
Screw Plug
Heater
Dimensions
Screw Plug
NPT
1"
1-1/4"
2"
2-1/2"
11-14
1-1/8
1-3/8
2-1/4
2-1/2
29
35
57
64
7/8
15/16
1-1/16
1-5/16
22 1-1/4 32
24 1-5/16 33
27 1-9/16 40
33 2-1/16 52
“C”
in
mm
1-3/8
1-3/4
2-1/2
3
35
44
64
76
Thermowell
Bulb Size
in mm
1/4
1/4
3/8
3/8
6.4
6.4
9.5
9.5
Standard
Cold Ends (CE)
in
mm
1
1
2
2
25
25
50
50
Element
Diameter
in
mm
.315
.315
.430
.475
8
9
11
12
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
60 watts/in2 (9.3 watts/cm2) — Typical Applications: Clean Water
✴ Brass Screw Plug
✴ Copper Sheath Heating Elements
✴ NEMA 1 Terminal Housing
NOTE: Dual-Voltage heaters are 1-Phase and are wired for the higher voltage unless otherwise specified.
Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Nominal
Pipe Size
Immersed
Length
in
mm
41⁄2
61⁄2
65⁄8
8
1" NPT
1
1 element 1291⁄⁄4
2
143⁄4
163⁄4
21
1-1/4" NPT 43⁄8
1 element
63⁄8
43⁄8
63⁄8
81⁄2
1-1/4" NPT 103⁄4
2 elements 15
19
231⁄2
271⁄2
Nominal
Pipe Size
2" NPT
2 elements
2" NPT
3 elements
2-1/2" NPT
3 elements
Immersed
Length
in
mm
81⁄8
111⁄8
151⁄8
181⁄8
211⁄8
265⁄8
321⁄8
81⁄8
111⁄8
151⁄8
181⁄8
211⁄8
265⁄8
321⁄8
75⁄8
87⁄8
105⁄8
145⁄8
175⁄8
205⁄8
261⁄8
315⁄8
371⁄8
206
283
384
460
537
676
816
206
283
384
460
537
676
816
194
225
270
371
448
524
664
803
943
114
165
168
203
235
318
375
426
533
111
162
111
162
216
273
381
483
597
699
Part Number
.5
.75
1
1.25
1.5
2
2.5
3
4
.5
.75
1
1.5
2
2.5
3
4
5
6
KW
TSP01840
TSP01842
TSP01844
TSP01846
TSP01848
TSP01850
TSP01852
TSP01854
—
TSP01857
TSP01859
—
—
—
—
—
—
—
—
120V-1Ph
—
—
—
—
—
—
—
—
—
—
—
TSP01861
TSP01862
TSP01863
TSP01864
TSP01865
—
—
—
120/240V
TSP01841
TSP01843
TSP01845
TSP01847
TSP01849
TSP01851
TSP01853
TSP01855
TSP01856
TSP01858
TSP01860
—
—
—
—
—
TSP01866
TSP01867
TSP01868
240V-1Ph
Approximate
Net Weight
lbs kgs
2
2
2
2
3
3
3
3
3
3
3
3
3
3
4
4
4
4
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
Part Number
2
3
4
5
6
8
10
3
4.5
6
7.5
9
12
15
3
3.75
4.5
6
7.5
9
12
15
18
KW
—
—
—
—
—
—
—
TSP01880
TSP01883
—
—
—
—
—
TSP01896
—
TSP01901
—
—
—
—
—
—
120V-1Ph
TSP01869
TSP01871
TSP01873
TSP01875
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
120/240V
—
—
—
—
—
—
—
TSP01881
TSP01884
TSP01886
TSP01888
TSP01890
TSP01892
TSP01894
TSP01897
TSP01899
TSP01902
TSP01904
TSP01906
TSP01908
TSP01910
TSP01912
TSP01914
240V-3Ph
TSP01870
TSP01872
TSP01874
TSP01876
TSP01877
TSP01878
TSP01879
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
240/480V
—
—
—
—
—
—
—
TSP01882①
TSP01885①
TSP01887
TSP01889
TSP01891
TSP01893
TSP01895
TSP01898①
TSP01900①
TSP01903①
TSP01905
TSP01907
TSP01909
TSP01911
TSP01913
TSP01915
480V-3Ph
Approximate
Net Weight
lbs kgs
4
4
5
5
6
6
6
4
5
5
6
6
7
8
4
5
5
6
6
7
8
9
10
2
2
2
2
3
3
3
2
2
2
3
3
3
4
2
2
2
3
3
3
4
4
5
Ordering Information
Heater with optional thermostat
(800) 323-6859 • Email: [email protected]
See Page 11-16 for complete
Ordering Information.
11-15
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) and Stock Screw Plug Immersion Heaters
Stock Items Are Shown In RED
60 watts/in2 (9.3 watts/cm2) — Typical Applications: Deionized Water ● Demineralized Water
✴ 316 Stainless Steel Screw Plug
✴ 316 SS Sheath Heating Elements
✴ NEMA 1 Terminal Housing
NOTE: Part Numbers followed by a ① are 3-Phase only. Other 3-Phase heaters are convertible to 1-Phase.
Immersed
Length
in
mm
Nominal
Pipe Size
2-1/2" NPT
3 elements
75⁄8
105⁄8
145⁄8
175⁄8
205⁄8
261⁄8
315⁄8
371⁄8
194
270
372
448
524
664
803
943
Part Number
3
4.5
6
7.5
9
12
15
18
TSP01822
TSP01825
—
—
—
—
—
—
KW
120V-1Ph
TSP01823
TSP01826
TSP01828
TSP01830
TSP01832
TSP01834
TSP01836
TSP01838
240V-3Ph
TSP01824①
TSP01827①
TSP01829
TSP01831
TSP01833
TSP01835
TSP01837
TSP01839
480V-3Ph
Approximate
Net Weight
lbs
kgs
7
7
8
8
9
10
11
12
3
3
4
4
4
5
5
5
Screw Plug
Heater
Dimensions
Screw Plug
NPT
1"
1-1/4"
2"
2-1/2"
Minimum
Hole Diameter
in
mm
1-1/8
1-3/8
2-1/4
2-1/2
29
35
57
64
“A”
in
mm
7/8
15/16
1-1/16
1-5/16
“B”
in
mm
22 1-1/4 32
24 1-5/16 33
27 1-9/16 40
33 2-1/16 52
“C”
in
mm
1-3/8
1-3/4
2-1/2
3
35
44
64
76
Thermowell
Bulb Size
in mm
1/4
1/4
3/8
3/8
6.4
6.4
9.5
9.5
Standard
Cold Ends (CE)
in
mm
1
1
2
2
25
25
50
50
Element
Diameter
in
mm
.315
.315
.430
.475
8
9
11
12
Custom Engineered/Manufactured Heaters
Catalog Heaters
Screw Plug Immersion Heaters
whose Part Numbers are in RED are
in stock for immediate delivery.
Standard Non-Stock Part Numbers
are stocked as sub-assemblies for 2-3
week delivery.
11-16
Understanding that an electric heater can be very application specific, for
sizes and ratings not listed, TEMPCO will design and manufacture a Screw
Plug Immersion Heater to meet your requirements.
Standard lead time is 4 weeks.
Please Specify the following:
❏
❏
❏
❏
Wattage, Voltage and Phase
Screw Plug Size and Material
Element Sheath Material
Element Watt Density
❏
❏
❏
❏
Element Immersion Length
Electrical Enclosure Type
Thermostat— if required
Optional Features
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Stock Screw Plug Immersion Heaters With and Without Thermostats
Design Features
✴ Brass Screw Plug
Nominal
Pipe Size
1" NPT
1-1/4" NPT
Nominal
Pipe Size
2" NPT
2-1/2" NPT
Immersed
Length
in
mm
63⁄8
63⁄8
63⁄8
91⁄4
6
61⁄2
71⁄4
9
91⁄4
162
162
162
235
152
165
184
229
235
Immersed
Length
in
mm
8
10
11
11
16
22
321⁄4
473⁄8
203
254
279
279
406
559
819
1203
✴ Copper Elements
0.5
0.75
1
1.5
1
2
1.5
1.5
2
KW
2
3
4
5
7.5
10
12
18
KW
No
Thermostat
W/Sq.In. 120V-1Ph
Part Number
With 60-250°F
No
Thermostat
Thermostat
120V-1Ph
240V-1Ph
With 60-250°F
Thermostat
240V-1Ph
Approximate
Net Weight
lbs
kgs
No
Thermostat
W/Sq.In. 240V-3Ph
Part Number
With 60-250°F
No
Thermostat
Thermostat
240V-3Ph
480V-3Ph
With 60-250°F
Thermostat
480V-3Ph
Approximate
Net Weight
lbs
kgs
46
69
92
90
90
94
60
93
61
40
45
54
67
65
61
61
44
Design Features
✴ Steel Screw Plug
Nominal
Pipe Size
1" NPT
1-1/4" NPT
Nominal
Pipe Size
2" NPT
Immersed
Length
in
mm
18
29
403⁄8
431⁄2
571⁄2
457
737
1026
1105
1461
✴ NEMA 1 Terminal Housing
TSP02007
TSP02097
TSP02096
TSP02099
TSP03340
TSP03342
TSP02100
TSP03344
TSP02102
TSP03214
TSP02103
TSP02104
TSP02105
TSP02107
TSP02009
—
—
TSP02078
TSP02079
TSP02080
TSP02081
TSP03260
TSP03262
TSP02082
TSP03264
TSP02084
TSP03213
TSP02085
TSP02086
TSP02087
TSP02089
TSP02091
—
—
✴ Steel Elements
Immersed
Length
in
mm
129⁄16
123⁄4
181⁄2
3
5
5
7.5
10
KW
319
324
470
0.475
1.0
1.5
KW
—
—
—
TSP02106
TSP02008
TSP02022
TSP02108
TSP02110
21
23
23
TSP02221
TSP02222
TSP03518
—
(800) 323-6859 • Email: [email protected]
—
—
—
—
TSP03261
TSP03263
—
TSP03265
—
—
—
—
TSP02088
TSP02090
TSP02092
TSP02093
TSP02095
3.1
3.1
3.1
3.5
3.2
3.4
3.6
4.0
4.1
6.5
6.5
6.6
6.6
7.4
9.5
12.0
16.5
1.4
1.4
1.4
1.6
1.5
1.5
1.6
1.8
1.9
3.0
3.0
3.0
3.0
3.4
4.3
5.5
7.5
✴ NEMA 1 Terminal Housing
Part Number
No
With 60-250°F
Thermostat
Thermostat
W/Sq.In. 120V-1Ph
120V-1Ph
No
Thermostat
W/Sq.In. 240V-3Ph
21
21
15
21
21
—
—
—
—
TSP03341
TSP03343
—
TSP03345
—
TSP02216
TSP02217
TSP02220
TSP02204
TSP02205
TSP02208
Part Number
With 60-250°F
No
Thermostat
Thermostat
240V-3Ph
480V-3Ph
TSP02209
TSP02210
TSP03218
—
—
TSP02223
—
TSP02010
TSP02226
Approximate
Net Weight
lbs
kgs
6.6
6.7
8.2
3.0
3.0
3.7
With 60-250°F
Thermostat
480V-3Ph
—
TSP02211
—
TSP02213
TSP02215
Approximate
Net Weight
lbs
kgs
8.4
11.8
14.9
15.3
18.5
3.8
5.4
6.8
7.0
8.4
11-17
Rev 1 (8-20-15)
Tubular Industrial Process
Screw Plug Immersion Heaters
Stock Screw Plug Immersion Heaters With and Without Thermostats
Design Features
✴ 304 Stainless Steel Screw Plug
Nominal
Pipe Size
1" NPT
1-1/4" NPT
✴ 304 Stainless Steel Elements
Immersed
Length
in
mm
63⁄8
63⁄8
63⁄8
91⁄4
61⁄8
61⁄8
162
162
162
235
156
156
Design Features
✴ 316 Stainless Steel Screw Plug
Nominal
Pipe Size
1" NPT
1-1/4" NPT
2" NPT
Immersed
Length
in
mm
63⁄8
91⁄4
91⁄4
12
191⁄2
28
162
235
235
305
495
711
1
1.5
2
4.5
7.5
10.5
KW
0.5
0.75
1
1.5
1
1.5
KW
1" NPT
1-1/4" NPT
Nominal
Pipe Size
2" NPT
2-1/2" NPT
11-18
Rev 2 (8-20-15)
Immersed
Length
in
mm
13
22
20
25
43
321⁄4
397⁄8
473⁄8
330
559
508
635
1092
819
1013
1203
5
5
7.5
10
10
12
15
18
KW
46
69
92
90
90
94
No
Thermostat
W/Sq.In. 120V-1Ph
46
90
90
54
65
61
TSP02241
TSP02295
TSP02242
TSP02244
TSP02243
TSP02245
TSP02011
TSP02227
TSP02228
TSP02230
TSP02229
TSP02024
TSP02792
TSP02459
TSP02795
—
—
—
Part Number
With 60-250°F
No
Thermostat
Thermostat
120V-1Ph
480V-3Ph
TSP02791
TSP02793
TSP02794
—
—
—
319
722
886
279
394
0.475
1.1
1.325
1.5
3
KW
—
—
—
TSP03360
TSP03362
TSP03364
No
Thermostat
W/Sq.In. 240V-3Ph
50
28
46
48
27
44
44
44
TSP03525
TSP03526
TSP03528
TSP03531
—
—
—
—
TSP02264
TSP02265
TSP02266
TSP03520
TSP03522
TSP02254
TSP02255
TSP02256
TSP03519
TSP03521
Part Number
With 60-250°F
No
Thermostat
Thermostat
240V-3Ph
480V-3Ph
TSP03524
TSP02258
TSP03527
TSP03530
—
—
—
—
3.1
3.1
3.1
3.5
3.2
3.2
1.4
1.4
1.4
1.6
1.5
1.5
With 60-250°F
Thermostat
480V-3Ph
—
—
—
TSP03359
TSP03361
TSP03363
Approximate
Net Weight
lbs
kgs
3.1
3.5
4.0
6.7
8.2
11.8
1.4
1.6
1.8
3.0
3.7
5.4
✴ NEMA 1 Terminal Housing
Part Number
No
With 60-250°F
Thermostat
Thermostat
W/Sq.In. 120V-1Ph
120V-1Ph
21
21
21
37
52
Approximate
Net Weight
lbs
kgs
✴ NEMA 1 Terminal Housing
✴ Incoloy Elements
Immersed
Length
in
mm
129⁄16
287⁄16
347⁄8
11
151⁄2
Part Number
No
With 60-250°F
Thermostat
Thermostat
W/Sq.In. 120V-1Ph
120V-1Ph
✴ 316 Stainless Steel Elements
Design Features
✴ 304 Stainless Steel Screw Plug
Nominal
Pipe Size
✴ NEMA 1 Terminal Housing
TSP03533
TSP03536
TSP03535
TSP03538
TSP03539
TSP02298
TSP02299
TSP02300
Approximate
Net Weight
lbs
kgs
4
7
8
6.5
7.5
1.8
3.2
3.6
2.9
3.4
With 60-250°F
Thermostat
480V-3Ph
TSP03532
TSP02012
TSP03534
TSP03537
TSP02260
TSP02261
TSP02262
TSP02263
Approximate
Net Weight
lbs
kgs
8
11
10
12
15
12
14
16.5
3.6
5.0
4.5
5.4
6.8
5.4
6.4
7.5
View Product Inventory @ www.tempco.com
Tubular Industrial Process
Screw Plug Immersion Heaters
Standard (Non-Stock) Self-Contained Immersion Heaters
Design Features
This immersion heater is specifically designed for commercial dishwashers and sterilizing equipment. However,
due to the unique construction characteristics of these
heaters, they are readily adaptable for use in other water
heating applications. The heating elements are prewired
to a Definite Purpose contactor, thermostat and high limit
cutout. The thermowell is located at the top of the element bundle for fast shut-off response, preventing overheating due to low water level conditions.
✴ 2" NPT Brass screw plug
✴ Three Incoloy® 800 tubular elements
✴ Thermostat — 60°F (15°C) to 250°F
(120°C) range
✴ 350°F (177°C) Over-temperature
cutout with manual reset
✴ Internal Definite Purpose contactor
with 120V holding coil
✴ NEMA 4 moisture resistant housing
✴ Silicone resin element seal standard
Optional Mounting Kit (Part Number KTT00281) — Clamping nut, flat washer and
gasket for mounting heater in thin wall tanks with a 2-3/8" (60 mm) diameter opening.
Immersed
Length
in
mm
131⁄8
183⁄4
237⁄8
301⁄4
321⁄2
353⁄4
453⁄4
333
476
606
768
826
908
1162
Part Number
5
7.5
10
12
15
16
20
KW
TSP01550
TSP01555
TSP01560
—
—
—
—
208-1Ph
TSP01551
TSP01556
TSP01561
TSP01566
TSP01570
TSP01573
—
208-3Ph
TSP01552
TSP01557
TSP01562
—
—
—
—
240V-1Ph
TSP01553
TSP01558
TSP01563
TSP01568
TSP01571
TSP01574
TSP01576
240V-3Ph
TSP01554
TSP01559
TSP01564
TSP01569
TSP01572
TSP01575
TSP01577
480V-3Ph
Approximate
Net Weight
lbs kgs
3
3
4
5
6
7
9
1
1
2
2
3
3
4
Standard lead time is 2 to 3 weeks.
Standard (Non-Stock) General Purpose Hot Water Tank Heaters
Design Features
✴ 1"-111⁄2 NPSM Brass Plug with
O-Ring gasket (NPT optional)
✴ Incoloy® 800 Tubular Element
✴ 10-32 plated screw terminals
✴ 90°C epoxy seal standard
✴ Optional ceramic terminal block
for high temperature applications
Immersed Length
Immersed Length
in
mm
For 2-1/2" Square Flange Type
Hot Water Tank Heaters
see page 11-23.
89⁄16
89⁄16
89⁄16
1013⁄16
103⁄8
1213⁄16
73⁄8
157⁄8
218
218
218
275
264
325
187
403
3.0
3.0
3.0
2.0
2.0
4.0
1.5
4.5
KW
Plug
Voltage Material
208
230
460
230
460
230
240
240
Steel
Steel
Steel
Steel
Steel
Steel
Brass
Brass
Element
Part Number
Configuration
Foldback
Foldback
Foldback
No Foldback
No Foldback
Foldback
Foldback
Foldback
TSP01200
TSP01198
TSP01161
TSP01259
TSP01195
TSP01324
TSP01286
TSP01148
Standard lead time is stock to 3 weeks.
(800) 323-6859 • Email: [email protected]
11-19

Similar documents