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David DiGiusto Ph.D. Director-Laboratory for Cellular Medicine y of Hope/Beckman p / Research Institute City An Investigational New Drug Application (IND) is required for clinical use of all “more than minimally manipulated” (PHS 351) cell products. Assays must be performed to address the, the identity, identity purity, potency and safety of the products. When products are genetically modified, additional assays should h ld b be d developed l d to assess the h extent off genetic modification and justify the methods used in manufacturing. g When viral vectors are used, assays should be developed to test for the presence of replication competent virus virus. Release Criteria (Safety and Purity) ◦ Viability ≥ 70% (later changed to 5 x 105 CD34/kg) ◦ Sterility Gram/KOH (lack of bacterial and fungal elements) Retrospective USP bacterial and fungal Endotoxin (<5 EU/Kg/hr of infusion) Mycoplasma (retrospective PTC) Characterization - Identity/Potency (Strength) ◦ ◦ ◦ ◦ CD34% by flow cytometry CFU assay DNA qPCR PCR ffor ttransgene copy number b Growth Kinetics and Phenotype Liquid Culture Stromal co-culture RCL Testing of cell products DiGiusto et al Sci Trans Med. June 16 2010 rHIV7-shI-TAR-CCR5RZ CMV R U5 G AU U 5’-GCGGAGACAGCG 5 GACGAAGAGC 3’-UUCGCCUCUGUCGC CUGCUUCUCG G UU G U U6 shI RRE flap WPRE ψ shI hI U6 TAR VA1 CCR5RZ U3 R U5 Standard Curves pHIV-7 Serial Dilutions p HI V7 p HI V7 WPRE Ct Value C HIV7 Plasmid Pl id pHIV7 (WPRE) qPCR p HI V7 Log Copies of DNA Genomic DNA p HI V7 Ct Value p HI V7 Cellular Reference Gene (ApoB) ApoB Log Cell Number qPCR Test Article DNA Interpolate copies of WPRE and cell number from standard curves Copies of WPRE Number of Cells = Avg. Copies/cell Apo B 40 40 2 r =0.998 N=5 30 25 20 15 0 r2 =0.999 N=10 35 Ctt values 35 Ctt values WPRE 30 25 20 1 2 3 Log10 Cell Number 4 15 1 2 3 4 Log10 Copy Number 5 6 35 r² 0.998 Ct va alue Slope -3.18 ± 0.0831 30 25 20 1 2 3 4 5 Log10 Copy Number Number of values G Geometric t i mean Lower 95% CI of geo. mean Upper 95% CI of geo. mean 100000 8 20 6 20.6 20.4 20.7 WPRE Copy Number 10000 1000 100 8 8 8 24 27 3 27.3 30 5 30.5 23.9 27.2 30.3 24.1 27.4 30.7 10 8 33 2 33.2 32.9 33.5 Standard Curve Test Article Green- untd Red – TD Liquid Blue – TD Stromal Standard Curves: ◦ ◦ ◦ ◦ R2 >0.99 (linearity) 1/Slope / p -0.28 → -0.33 ((efficiency) y) Melt Curve is ± 1°C (specificity) Each point on curve is within expected 95% CI Inter/Intra-assay y and inter-operator p variability y was insignificant Up to 20,000 cell equivalents of genomic DNA had no effect on the reaction We can detect as few as 5 copies of WPRE in 20,000 (LOD = 0.025%)) cell equivalents q ( We can reliably measure 10 copies of (WPRE) DNA (LOQ = 0.05%) Assay limits set using 8 runs according to SOP Sample CO COH7-1 COH7-2 COH7-3 COH7-4 COH7-5 COH7-6 COH7-7 COH7-8 COH7-9 COH7-10 COH9 C2 Flask COH10-C1 Wave COH10-C1 Bag COH10-C2 Flask COH10- Non TD MOI 0.1 0.1 0.3 0.3 1 1 3 3 0 0 1 1 1 1 0 Transductions Effective MOI WPRE/ApoB 1 2 1 2 1 2 1 2 0 0 2 2 2 2 0 0.1 0.2 0.3 0.6 1 2 3 6 0 0 2 2 2 2 2 0.15 0.18 0.29 0.41 0.33 0.68 0.58 1.03 0.00 0.00 0.11 0.58 0.62 0.73 0.00 D. DiGiusto/B. Levine WPRE UCPIN008/022510 UCPIN008/022510 UCPIN008/022510 UCPIN050/031110 UCPIN050/031110 UCPIN050/031110 UCPIN015/031810 UCPIN015/031810 UCPIN015/031810 UCPIN0091/041110 UCPIN0091/041110 UCPIN0091/041110 UCPIN106/040810 UCPIN106/040810 UCPIN106/040810 UCPIN108/042210 UCPIN108/042210 UCPIN108/042210 Avg SD 23,400 23 400 22,980 20,650 142,800 134,100 , 117,400 76,530 76,910 64,100 54 660 54,660 49,150 30,570 77,080 80,070 76,310 80,700 77,860 71,450 ApoB 12,480 12 480 11,420 8,614 22,010 22,630 , 21,040 22,930 21,200 16,510 24 490 24,490 23,410 24,630 22,970 20,980 16,880 24,400 21,850 18,760 19 845 19,845 4,659 WPRE/ApoB 1.9 1 9 2.0 2.4 6.5 5.9 5.6 3.3 3.6 3.9 22 2.2 2.1 1.2 3.4 3.8 4.5 3.3 3.6 3.8 Avg 2.1 6.0 3.6 1.9 3.9 3.6 A rapid, rapid sensitive RCL test was needed to allow for product release. RCL would likely use VSV-G VSV G envelope spike glycoprotein DNA sequences integrated during transduction. VSV-G DNA can be readily detected by qPCR The method would be predictive of RCL but p the sensitivity and reproducibility would have to be established. Ct valu ue 35 30 25 20 10 1 10 2 10 3 10 4 10 5 Copies VSV-G Number of values Mean Lower 95% CI of mean Upper 95% CI of mean 100000 9 19.3 19.0 19.6 10000 9 22.7 22.3 23.1 1000 9 25.9 25.4 26.4 100 9 29.2 28.6 29.8 10 9 32.5 31.5 33.5 Spike Recovery of VSV-G DNA 9 Mean Std. Deviation Std. Error 3.59 0.780 0.260 6.84 1.13 0.376 35.4 4.46 1.49 Lower 95% CI of mean Upper 95% CI of mean 2.99 4.19 5.97 7.70 32.0 38.9 Sum 32.3 61.5 319 40 30 20 15 10 5 0 50 9 50 9 10 Number of values 10 5 5 Detectted Cop pies 50 S ik d Copies Spiked C i A. Cao SampleAssay 1 Assay 2 Assay 3 Average UCPIN008/022510 51 5.1 40 4.0 46 4.6 UCPIN050/031110 33.3 28.1 30.7 UCPIN015/031810 3.0 2.4 2.7 UCPIN091/040110 45 4.5 36 3.6 40 4.0 UCPIN106/040810 1.5 1.5 UCPIN108/042210 0.7 0.7 <5 N N Y N Y Y <10 Y N Y Y Y Y qPCR testing for VSV-G DNA is robust, sensitive and reproducible. Assay validation standards include ◦ ◦ ◦ ◦ Melt Curve is ± 1°C (specificity) R2 >0.99 >0 99 (linearity) 1/Slope -0.28 → -0.33 (efficiency) Each point on curve is within expected 95% CI Spike Recovery Assay o o Not all spiked VSV-G DNA is recovered l bl recovery is 5 copies off VSV-G DNA Minimum reliable Requires validation against culture assay. Pre-Clinical development ongoing as part of a Phase I/II Stem cell gene therapy program for HIV. Must replace discontinued cell washing device (Cytomate). (Cytomate) HPC-A collections of 2-4 x1010 MNC need to be washed free of platelets and RBC. RBC A high efficiency yield of CD34+ cells is required to provide >2 x106 CD34+ cells/kg pt. weight for transplantation. The process must be robust and accommodate the downstream production requirements Separation of cells by buoyant density % of cells in n fraction n 100 N 3 N=3 75 Platelets RBC WBC 50 25 CD34CD34 selection 0 1 2 3 4 5 Elutriation Fraction C. Tran/M. Coronado/A. Gardner 4 0.00% 10 0.62% 3 10 C D 34-P E CD34-PE 1.68% 2 10 1 10 0 0.02% 3 10 2 10 1 10 89.24% 9.08% 10 0 1 2 3 4 10 10 10 10 10 CD3-APC-Alexa 750 Fraction 2 0 Exp_10_0047 015.LMD Live Exp_10_0047 011.LMD Live C D 34-P E 4 10 Exp_10_0047 007.LMD Live 4 10 1.46% 0.05% 3 10 C D 34-P E Exp_10_0047 003.LMD Live 2 10 1 66.89 10 0 1 2 3 4 10 10 10 10 10 CD3-APC-Alexa 750 3 0 5.71% 0.03% 68.44% 25.81 3 10 2 10 1 10 10 32.47% 4 10 23.37% 75.12 10 0 1 2 3 4 10 10 10 10 10 CD3-APC-Alexa 750 4 0 10 0 1 2 3 4 10 10 10 10 10 CD3-APC-Alexa 750 5 % To otal CD34 4+ Cells in e each Fra action 60 50 M ean = 48.4% N=7 40 30 M ean = 20.1% 20 10 0 F1 F2 F3 F4 F5 Elutriation Fraction C. Tran/M. Coronado/A. Gardner Experiment Exp‐10‐0082 Exp 10 0084 Exp‐10‐0084 Exp‐10‐0085 Exp‐10‐0086 Exp‐10‐0089 Exp‐10‐0090 Exp‐10‐0101 E1 Exp‐10‐0101 E2 g Average: SD: Total Number of CD34 Total Number of CD34 Selected Selected All Fractions ll Fractions Yield Before After Yield (%) (%) Elutriation Elutriation 227 214 94.4 94.4 80 8 80.8 72 1 72.1 89 2 89.2 89 2 89.2 284 200 70.5 59.32 233 176 75.5 71.5 282 153 54.3 50.9 149 143 96 93.3 251 189 75.1 74.1 278 265 95.2 94 223.1 176.5 81.3 78.3 72.5 56.7 14.9 17.0 Selected Fractions Fractions/Debulk Fractions/Debulk Fractions/Debulk F2+F4+F5 F2+F4+F5 F4 + F5 F4 + F5 F4 + F5 E2 Product Fraction Elutriation is a useful (closed system) method for upfront processing of HPC-A products Platelets and RBC are efficiently separated from WBC ~70% of CD34+ cells are contained in fractions 4 and 5 CD34 selection of pooled fractions 4/5 results l in h high h purity off target cells. ll PCR Assay Development Lijing Liji Li, Li Annie Cao Anitha Rao Supported by NIAID grant number – AI61839 CIRM Disease Team – DR1-01490 Elutriation of HPC-A Chy-Anh Tran Agnes Gardner M i C d Monica Coronado
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