KSR Magnetic Float Switches
Transcription
KSR Magnetic Float Switches
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ KSR Magnetic Float Switches 1003-5 KSR KUEBLER Niveau-Messtechnik AG 69439 Zwingenberg Germany Tel ++49 (0) 62 63 - 87- 0 Fax ++49 (0) 62 63 - 87 99 [email protected] www.ksr-kuebler.com KUBLER FRANCE S.A. 68700 Cernay 1003-5 KSR KUEBLER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUEBLER (SCANDINAVIA) 2970 Hoersholm KSR KUEBLER (ITALY) Misura di Livello 24030 Brembate S.(BG) KSR H&H Measurement (BENELUX) 5056 KA Berkel-Enschot OOO KSR KUEBLER RUS 442960 Saretschny KSR KUEBLER (USA) Level Control Products of America Inc. Charlotte, NC 28273 KSR KUEBLER (SINGAPORE) Level Measurement & Control Pte. Ltd. Singapore 608609 SHANGHAI KSR KUEBLER Automation Instruments Co. Ltd. Shanghai / China 2 Approvals Contents Technischer Überwachungsverein Südwestdeutschland e.V. Materials and type approval. Approved for pressure vessels acc. to AD-Merkblatt HP 0 KSR Magnetic Float Switches IBExU Institut für Sicherheitstechnik GmbH Physikalisch Technische Bundesanstalt PTB Description 4 Applications 5 Compass, Product range 6 Type code 7 KSR Magnetic Float Switches Bundesamt für Wehrtechnik und Beschaffung Stainless steel SS 316 Ti 8/13 Germanischer Lloyd Stainless steel - adjustable 9/13 Netherlands Stainless steel, II 1/2G EEx ia IIC T3-T6 II 2D T80°C IP6X 10/13 KEMA Stainless steel, II 2G EEx d IIC T6-T4 11/13 France Food industry design 12 Laboratoire Central des Industries Electriques Stainless steel, Buna float 14/15 Magnetic mini float switches 16/17 Angular design, stainless steel 18 Angular design, PVC or Polypropylene 19 PVC, Polypropylene or PVDF 20-23 Bureau Veritas Norway Det Norske Veritas Czech Republic Stainless steel, ECTFE-coated 24/25 Osvědčení o Nevýbušnosti FTZÚ Ostrava Radvanice Special flange design 26 Slovakia Suspended float design 27 Osvědčení o Nevýbušnosti EVPÚ Nová Dubnica Sanitary design 30 Russia KSR Bypass Float Switches Gosgortechnadzor OGS Oil & Gas Safety Aluminium or Bronze 28 Stainless steel 29 Contact protection measures 31 Spherical floats 32 Cylindrical floats 33 Connection diagrams 34/35 1003-5 USA Factory Mutual Research Corporation 3 KSR Magnetic Float Switches KSR Magnetic Float Switches are used to control distinct levels of a liquid. They are based on the float principle with individual contacts for every level to be monitored. A float with a built-in magnetic system actuates a small reed contact through the wall of the guide tube. Thus the switching operation is without direct contact to the liquid, free of wear and tear, and does not require any power supply. KSR Magnetic Float Switches are available with multiple switch points. • Contact denomination always refers to rising level of the liquid: • S - closing on rising level • O - opening on rising level • U - change-over • By using one float up to a maximum of 2 switch points the switching behaviour is bistable i.e. the switching state will remain the same even when the liquid moves further up or down. • Contacts are volt-free. Technical advantages 1003-5 4 • The simple operating principle is suitable for a wide variety of applications. • Suitable for virtually all liquids. • Measurement of liquid levels independent of physical or chemical changes of the liquid, e.g. foam, conductivity, dielectric constant, S.G., pressure, vacuum, temperature, vapour, condensation, bubbles, boiling effects. • Universal signal processing PLC Initiator circuit (NAMUR) Signal amplifiers/Protection relays 2-point controls • AS-Interface available, Ex/non-Ex. • Multiple switch points in one unit (up to 8). • High repeatability of set points. • Long service life. • Suitable for rough environments. • Interface and product level measurement possible at ∆-S.G. ≥ 50 kg / m3. • Simple installation and commissioning, maintenance-free. • Application limits: T = -196 °C to + 300 °C P = vacuum to 100 bar S.G. ≥ 400 kg/m3 • High availability of corrosion resistant materials for applications in all industries: Chemical, petrochemical, and pharmaceutical industry, liquid natural gas, off-shore, ship-building, power plants, manufacturing industry, water treatment, food and beverages. • Application specific designs available. • Explosion-proof designs. • Float switches are simple devices without certification according EN 50020/5.4. As such, they are allowed to be used in Ex-area ‘Zone 1’, on condition, that they work with a certified intrinsically safe circuit in protection class EEx ib or higher. KSR Magnetic Float Switches Applications PLC ϑ PT100 PLC KSR Magnetic Float Switches with multiple switch points ϑ PT100 Intrinsically safe KSR Magnetic Float Switches for high alarm (EEx i) Intrinsically safe Intrinsically safe relay e.g. KR 24 Ex Intrinsically safe relay e.g. KR 24 Ex 1003-5 Ex Safe Contact protection relay e.g. KR 230 Ex Safe Contact protection relay e.g. KR 24 KSR Magnetic Float Switches for 2-point control (min/max.) 5 KSR Magnetic Float Switches This page is intended to guide you through the product range of KSR KUEBLER for Magnetic Float Switches. Compass Please select connecting option and material and turn to the page referred to in the following table. Material Stainless steel SS 316 Ti (1.4571) Stainless steel SS 316 Ti (1.4571) PVC PP PVDF Aluminium Bronze Process 1003-5 6 Thread BSP 1/8" BSP 3/8" BSP 1/2" BSP 1" Page 8/14 9 adjustable 16 mini 30 sanitary Page 20/21/22 Thread BSP 3/4" BSP 1" BSP 11/2" BSP 2" Page 8/14 9 adjustable 16 mini Page 10/11 Page 20/21/22 Flange DN...PN.. Page 8/14 9 adjustable 24 coated Page 10/11 Page 20/21/22 Angular design Page 18 BypassFloat Switches Page 29 Page 19 Page 28 KSR Magnetic Float Switches Type Code Code 1st key 2nd 1 .../.../... A AB AP AVT Electrical connection (none) - connection cable ER Terminal box Aluminium R Terminal box Polypropylene ENPT Terminal box Polyester NPT Terminal box, with screw cap MR Stainless steel SS 316 Ti F ADF Terminal box, flameproof FC Aluminium IS ASC4 Coupler plug C 164-232-F-4P ASC5 Coupler plug C 164-332-F-5P ASC7 Coupler plug C 164-4337-F-7P ASH Coupler plug Harting HAN 7 D ASQ Coupler plug QUICKON max.4-pin 2 .../.../... ... key 3rd Process connection Mounting thread upwards (BSP) Mounting thread downwards (BSP) Mounting thread upwards (NPT) Mounting thread downwards (NPT) Dairy fitting acc. to DIN 11851 Flange (DIN, ANSI, JIS ) Clamp-connection acc. to DIN 32676 Sanitary nozzle (Ingoldstutzen) V VE VEC VTF T HB HC P PP PF M K key Material process connection Stainless steel SS 316 Ti Stainless steel polished Stainless steel ECTFE-coated Stainless steel PTFE-lined Titanium Hastelloy B Hastelloy C PVC Polypropylene PVDF Brass flange OD 74 mm Oval flange, Polyamide Size process connection Mounting thread size in inches ... Threaded connection size DN 50 - DN 150 .../ DIN ANSI JIS Clamp Flange nominal size DN 50 - DN 200 2"- 8" 2"(DN 50) - 8"(DN 200) DN 25 - DN 100; 1"- 4" 3 .../.../... V VE VEC VTF HB HC P PP PF W... Guide tube material Stainless steel SS 316 Ti Stainless steel electropolished Stainless steel ECTFE-coated Stainless steel PTFE-lined Hastelloy B Hastelloy C PVC Polypropylene PVDF Angular design (V,P,PP) 4 L.../... L.../ Guide tube length length in mm ... OD Guide tube OD in mm ... Float OD in mm blue SIL ÖL Cable material PVC grey PVC blue Silicone Ölflex .../ 5 .../... .../ Float design see page 32/33 Material (code 3, 1st key) 6 .../... .../ Connection cable length in Meter S O U Flange pressure rating PN 6 - PN 100 Class 150 - 600 5 K- 63 K ... Contact function Closing Opening Change over Flange face Standard Form C optional E,A,F,N Standard RF optional RTJ,FF,ST,SG Standard RF optional RTJ,FF,ST,SG HT.. TT.. Optional code adder High temperature +150°C...+300°C Low temperature -30°C...-196°C H PT100 ..TH.. R... N Increased hysteresis Temperature probe PT 100 (2-,3- or 4-core) Temperature switch ...°C - closing or opening Current limitation using resistor .. Ohm acc. to NAMUR DIN EN 60947-5-6 SL Optional adder Earth connection 1003-5 Order example Connection design / material 1 Code AFV - Connection size 2 50/6/F Guide tube material contact function 3 V S O U - Guide tube length / OD 4 L950/12 Float - 5 V44A Cable length / material 6 - Switch function on rising level Switch point L3 = 905 mm Chance over Switch point L2 = 400 mm Opening Switch point L1 = 190 mm Closing 7 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) M20x1,5 M20x1,5 L=... L1=... L=... L1=... 1003-5 L=... L1=... Connection cable ERV-..."-V.-L.../..-V..A-1... ARV-..."-V.-L.../V..-...A Electrical connection Cable Terminal box Aluminium 64 x 58 x 34 mm, with 1 contact Aluminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread upwards Mounting thread downwards BSP 3/8" BSP 1/2" BSP 11/2" or BSP 2" Mounting flange DIN DN50-DN200, PN6-PN100 ANSI 2"-8", Class 150-600 Guide tube - OD 12 or 14 mm 18 mm 12 or 14 mm 18 mm 12 or 14 mm 18 mm Guide tube length max. 3000 mm 6000 mm 3000 mm 6000 mm 3000 mm 6000 mm Float V44A, V52A, V62A, V83A V80A, V98A, V105A, V120A PVC grey, PVC blue, Silicone, Ölflex Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range standard PVC / Ölflex cable Silicone cable guide tube - OD 12 or 14 mm guide tube - OD 18 mm -10°C... +80°C -30°C...+150°C High temperature Number of contacts Switch rating -30°C...+150°C Optional code (HT..) +150°C...+300°C Low temperature Switch function AFV-.../.../..-V.-L.../V..-...A Optional code (TT..) -30°C...-196°C optional closing S, opening O or change-over SPDT U - on rising level PVC cable Silicone cable 6 x S or O or 4 x U 3 x S or O or 2 x U closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 6 x S or O or 4 x U 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation Ingress protection vertical ± 30° IP 65 Materials 1.4435, 1.4539, Titanium, Hastelloy and others available upon request 8 see page 34 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) - adjustable Connection cable 14 WAF 27 M20x1,5 WAF 27 Cable PVC grey, PVC blue, Silicone, Ölflex Process connection Mounting thread downwards Mounting thread downwards BSP 1/2" BSP 11/2" or BSP 2" Guide tube - OD 12 mm Guide tube length max. 3000 mm Float V44A, V52A, V62A, V83A Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure 5 bar Temperature range PVC- / Ölflex cable -10°C... +80°C Silicone cable -30°C...+150°C Switch rating L=... L1=... L=... L1=... L=... L1=... Electrical connection Number of contacts WAF 27 BSP 1/2” RV-1/2"-V.-L.../12-V..A-1...-verst. ARV-..."-V.-L.../12-V..A-verst. Switch function to adjust loosen counter nut to adjust loosen counter nut to adjust loosen counter nut M20 x 1,5 AFV-.../.../..-V.-L.../12-V..A-verst. Terminal box Aluminium 64 x 58 x 34 mm, with 1 contact Aluminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Mounting flange DIN DN50-DN200, PN6-PN100 ANSI 2"-8", Class 150-600 1003-5 -30°C...+150°C optional closing S, opening O or change-over SPDT U - on rising level PVC cable Silicone cable 6 x S or O or 4 x U 3 x S or O or 2 x U closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 6 x S or O or 4 x U 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation Ingress protection vertical ± 30° IP 54 IP 65 Materials 1.4435, 1.4539, Titanium, Hastelloy and others available upon request 9 KSR Magnetic Float Switches II 1G EEx ia IIC T3-T6 KEMA 01 ATEX 1053X II 2D T80°C IP6X Process temperature Raised terminal box M20x1,5 M20x1,5 < 180 °C 80 mm X 0 mm 60 mm L=... L1=... L=... L1=... < 60 °C < 135 °C X X 60-ARV..."-V.-L..../..-V..A-Ex 1003-5 60-AFV.../..-V.-L..../..-V..A-Ex Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option Polyester, Stainless steel Process connection Mounting thread downwards BSP 1" - BSP 2" Guide tube - OD 12 mm oder 14 mm 18mm 12 mm oder 14 mm 18 mm Guide tube length max. 3000 mm 6000 mm 3000 mm 6000 mm Float VE44A, VE52A, VE62A, VE83A VE80A, VE98A, VE105A, VE120A Limit S.G. 85% Limit S.G. 50% Nominal pressure Number of contacts Switch rating guide tube OD 12 mm and 14 mm guide tube OD 18 mm see KSR Floats page 32/33 Temperature class Process temperature Ambient temperature at terminal box Switch function Mounting flange DIN DN50 - DN150, PN6 - PN64 ANSI 2"-6", Class 150-600 max. max. T3 180°C 60°C T4 130°C 60°C T5 95°C 60°C optional closing S or opening O or change-over SPDT U - on rising level 6 x S or O or 4 x U only for use in certified intrinsically safe circuits with Umax 36 V, Imax 100 mA Orientation vertical ± 30° Ingress protection IP 65 Options /PT 100 = Temperature probe /PT 1000 = Temperature probe /..TH. = Temperature switch ...°C - closing or opening /N = acc. to NAMUR DIN EN 60947-5-6 Materials 1.4435, Titanium and Hastelloy upon request 10 T6 80°C 60°C KSR Magnetic Float Switches CE II 2G EEx d IIC T6-T4 LCIE 03 ATEX 6154 X Stainless steel SS 316 Ti (1.4571) NPT 1/2" NPT 3/4" M20x1,5 L=... L1=... L=... L1=... NPT 1/2" NPT 3/4" M20 x 1,5 AL-ADF-RV-...-V.-L.../..-...A AL-ADF-FV-.../.../..-V.-L.../..-...A Electrical connection Terminal box Aluminium Process connection Mounting thread downwards BSP 11/2" - BSP 2" Guide tube - OD 12 mm oder 14 mm 18mm 12 mm oder 14 mm 18 mm Guide tube length max. 3000 mm 6000 mm 3000 mm 6000 mm Float VE44A, VE52A, VE62A, VE83A VE80A, VE98A, VE105A, VE120A Limit S.G. 85% Limit S.G. 50% Nominal pressure max. Number of contacts Switch rating Mounting flange DIN DN50 - DN200, PN6 - PN64 ANSI 2"-8", Class 150-600 guide tube OD 12 mm and 14 mm guide tube OD 18 mm 1003-5 see KSR Floats page 32/33 Temperature class Process temperature Switch function Option: Stainless steel max. T4 120°C T5 95°C T6 80°C change-over SPDT U - on rising level 4xU change-over SPDT Orientation vertical ± 30° Ingress protection IP 65 230 V AC, 40VA; 1.0 A 230 V DC, 20 W; 0.5 A 11 KSR Magnetic Float Switches Food industry design - Stainless steel SS 316 L M20x1,5 M20x1,5 Clamp connection acc. to DIN 32676 U U L=... L1=... L=... L1=... Dairy fitting acc. to DIN 11851 B A B A AMRV-...-VE.-L.../..-VE..A 1003-5 AFCV-...-VE.-L.../..-VE..A Electrical connection Terminal box Aluminium 64 x 58 x 34 mm, with 1 contact Aluminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Dairy fitting acc. to DIN 11851 DN50 - DN150 Guide tube - OD 12 mm, 14 mm or 18 mm Guide tube length max. 3000 mm guide tube OD 12 mm and 14 mm, 6000 mm guide tube OD 18 mm Float VE44A, VE52A, VE62A, VE83A, VE80A, VE98A, VE105A, VE120A, Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range standard -30°C...+150°C High temperature (HT..) Switch function Number of contacts Switch rating +150°C...+300°C Clamp-connection acc. to DIN 32676 DN25 – DN100 or 1" - 4" guide tube OD 12 mm and 14 mm guide tube OD 18 mm see page 31 optional closing S, opening O or change-over SPDT U - on rising level 6 x S or O or 4 x U closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30° Ingress protection IP 65 A B Float type 12 mm mm VE44A 44 12 or 14 VE52A 52 12 or 14 VE62A 62 12 or 14 VE83A 83 12 or 14 VE80A 80 18 VE98A 98 18 VE105A 105 18 VE120A 120 18 Connection diagrams page 32-33 L1 min. mm 55 55 60 70 90 100 105 115 U min. mm 45 45 50 60 65 75 80 90 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 20 80 20 80 20 90 20 110 20 125 20 145 20 155 20 170 KSR Magnetic Float Switches Switchpoint dimensions Page 8/9/10 2 contacts 3 contacts L1 = ... L=... U U L3 = ... L2 = ... L=... L=... L1 = ... L2 = ... L1 = ... 1 contact B A U B A B A 5 contacts 6 contacts L2 = ... L1 = ... 1003-5 U L=... L=... L6 = ... L5 = ... L5 = ... L=... L4 = ... L3 = ... L4 = ... L3 = ... L4 = ... L3 = ... L2 = ... L1 = ... L2 = ... L1 = ... 4 contacts U U B A B A Float type V44A V52A V62A V83A V80A V98A V105A V120A A B mm 44 52 62 83 80 98 105 120 mm 12 or 14 12 or 14 12 or 14 12 or 14 18 18 18 18 L1 min. mm 55 55 60 70 90 100 105 115 U min. mm 45 45 50 60 65 75 80 90 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 20 80 20 80 20 90 20 110 20 125 20 145 20 155 20 170 B A Connection diagrams page 34/35 13 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) - Buna float M20 x 1,5 M20x1,5 Connection cable 1003-5 ERV- 3 / 8 "-V.-L.../..-B..A-1... ARV-..."-V.-L.../..-B..A Electrical connection Cable Terminal box Aluminium, Polypropylene, Polyester, Stainless steel Process connection Mounting thread upwards BSP 3/8" Guide tube - OD 12 mm Guide tube length max. 3000 mm Float B30A, B40A Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range -10°C... +80°C Switch function Number of contacts Switch rating PVC grey, PVC blue, Silicone, Ölflex Mounting thread downwards BSP 1", BSP 11/2" or BSP 2" optional closing S, opening O or change-over SPDT U - on rising level PVC cable Silicone cable 6 x S or O or 4 x U 3 x S or O or 2 x U closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 6 x S or O or 4 x U 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth 14 L=... L1=... L=... L1=... WAF 22 L=... L1=... 12 BSP 3/8” Orientation vertical ± 30° Ingress protection IP 65 AFV-.../.../..-V.-L.../..-B..A Mounting flange DIN DN40-DN100, PN6-PN40 ANSI 11/2"- 4", Class 150-300 KSR Magnetic Float Switches Switchpoint dimensions Page 14 2 contacts 3 contacts L1 = ... L3 = ... L2 = ... U B A L=... U L=... L=... L2 = ... L1 = ... L1 = ... 1 contact U B A B A 5 contacts 6 contacts L1 = ... L2 = ... L4 = ... L3 = ... L6 = ... L5 = ... L=... L=... L5 = ... L=... L4 = ... L3 = ... L4 = ... L3 = ... L2 = ... L2 = ... L1 = ... L1 = ... 4 contacts U 1003-5 B A U U B A B A Float type A B mm mm B30A 30 12 B40A 40 12 Connection diagrams page 32-33 L1 min. mm 40 40 U min. mm 65 45 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 20 75 20 65 Connection diagrams page 34/35 15 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) Terminal box A Coupler plug ASC4 Coupler plug ASC5 Coupler plug ASC7 M20 x 1,5 Connection cable ERV-1/8"-V.-L.../8-B..A-1... 1003-5 ERV-1/8"-V.-L.../8-PP27A-1... Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Optional Terminal box A Aluminium 64 x 58 x 34 mm Coupler plug ASC4 C 164-232-F-4P Coupler plug ASC5 C 164-332-F-5P Coupler plug ASC7 C 164-4337-F-7P Process connection Mounting thread upwards BSP 1/8" Option Mounting thread downwards BSP 3/4" or BSP 1" Guide tube - OD 8 mm Guide tube length max. 500 mm Float Buna B23A, B25A Limit S.G. 85% Limit S.G. 50% Nominal pressure -10°C... +80°C -10°C... +100°C see KSR Floats page 32/33 -10°C... +60°C optional closing S, opening O or change-over SPDT U - on rising level 3 x S or O or 1 x U closing opening change-over 250V AC; 10VA; 0.5A 250V AC; 10VA; 0.5A 28V AC; 6VA; 0.6A 250V DC; 5W; 0.25A 250V DC; 5W; 0.25A 28V DC; 3W; 0.3A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth 16 L=... L1=... Stainless steel V29A/0,15 or V29A/0,2 Switch function Number of contacts ERV-1/8"- V.-L.../8-V29A/..-1... Polypropylene PP27A Temperature range Switch rating L=... L1=... L=... L1=... L=... L1=... 12 BSP 1/8” WAF 14 Orientation vertical ± 30° Ingress protection IP 54 with optional terminal box or connecting plug IP 65 KSR Magnetic Float Switches Switchpoint dimensions Page 16 Float type PP27A Float type V29A/.. Connection diagrams 1 contact 1 contact 1 contact Colour coding to IEC 757 L1 = ... L=... L1 BN B A B A 1 switchpoint B A BU L1 BN 2 contacts 2 contacts L1 = ... L1 = ... BK L1 = ... 2 contacts 1 switchpoint BU U U U L=... L=... L1 = ... L1 = ... Float type B..A L=... L2 = ... L=... L=... L2 = ... L2 = ... 2 switchpoints BU L1 BK L2 U U U BN B A 3 contacts L1 = ... L1 = ... B A 3 contacts PVC cable 3 switchpoints L2 = ... BU L1 PK L2 1003-5 L3 = ... GY L3 BN L=... L=... L=... L3 = ... L3 = ... L2 = ... L2 = ... L1 = ... 3 contacts B A Silicone cable 3 switchpoints L1 U BU U U B A B A Float type A B B23A B25A PP27A V27A V29A/0.15 V29A/0.2 mm 23 25 27 27 29 29 mm 8 8 8 8 8 8 BK L1 min. mm 15 15 35 35 35 35 B A U min. mm 40 25 25 25 25 25 GY BN L2 L3 Distance between contacts 2 contacts 2 floats mm 45 35 50 50 50 50 17 KSR Magnetic Float Switch Angular design - Stainless steel SS 316 Ti (1.4571) BSP WAF M 20 x 1,5 M 20 x 1,5 ERV-3/8"-W..V.-L.../12-V..A-1... 1003-5 Electrical connection Cable Option PVC grey, PVC blue, Silicone, Ölflex Terminal box Process connection Mounting thread BSP 3/8" Option Mounting thread BSP 11/2" or BSP 2" Mounting flange acc. to DIN or ANSI Guide tube - OD 12 mm Guide tube length max. 3000 mm Float V44A, V52A, V62A, V83A Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range PVC and Ölflex cable -10°C ... +80°C, Silicone cable -30°C ... +150°C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U, Silicone cable 3 x S or O or 2 x U Switch rating closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 230V DC: 50W; 0.5A 230V DC: 50W; 0.5A 230V DC: 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30° Ingress protection IP 65 Float type A B mm mm V44A 44 12 or 14 V52A 52 12 or 14 V62A 62 12 or 14 V83A 83 12 or 14 Connection diagrams page 34/35 18 L1 min. mm 75 75 80 90 U min. mm 45 45 50 60 W min. mm 80 80 80 80 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 20 80 20 80 20 90 20 110 KSR Magnetic Float Switches Angular design - PVC or Polypropylene BSP 3/8” WAF 22 WAF 22 U U L=... L=... L1=... BSP 3/8” WAF 22 L1=... W=... W=... B A B A ERP-3/8"-W..P.-L.../12-P44A-1... Electrical connection Cable Process connection Mounting thread BSP 3/8" Guide tube - OD 12 mm Guide tube length max. 1000 mm Float P44A Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range 0°C ... +60°C Switch function Number of contacts ERPP-3/8"-W..PP.-L.../12-PP44A-1... PVC grey, PVC blue, Silicone, Ölflex PP44A 1003-5 -10°C ... +80°C optional closing S, opening O or change-over SPDT U - on rising level 4 x S or O or 3 x U Switch rating closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A Orientation vertical ± 30° Ingress protection IP 54 A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A B Float type mm mm P44A 44 12 PP44A 44 12 Connection diagrams page 34/35 L1 min. mm 80 80 U min. mm 40 40 W min. mm 70 70 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 50 80 50 80 19 KSR Magnetic Float Switches PVC, Polypropylene, PVDF 20x1,5 M 20 x 1,5 Connection cable 12 BSP 3/8” 1003-5 PVC ERP-3/8"-P.-L.../12-P44A-1... Polypropylene PVDF L=... L1=... ABRP-..."-P.-L.../12-P44A ABFP-.../10-P.-L.../12-P44A ERPP- /8"-PP.-L.../12-PP44A-1... ABRPP-..."-PP.-L.../12-PP44A ABFPP-.../10-PP.-L.../12-PP44A ERPF-3/8"-PF.-L.../12-PF44A-1... ABRPF-..."-PF.-L.../12-PF44A ABFPF-.../10-PF.-L.../12-PF44A Electrical connection Cable Terminal box Polypropylene 80 x 82 x 55 mm Process connection Mounting thread upwards BSP 3/8" Guide tube - OD 12 mm Guide tube length max. 500 mm Float PVC P44A Polypropylene PP44A PVDF PF44A Limit S.G. 85% Limit S.G. 50% Nominal pressure Temperature range Switch function Number of contacts Switch rating 20 L=... L1=... L=... L1=... WAF 22 3 PVC grey, PVC blue Ölflex Mounting thread downwards BSP 11/2" or BSP 2" see KSR Floats page 32/33 PVC 0°C ... +60°C Polypropylene -10°C ... +80°C PVDF -10°C ... +100°C optional closing S, opening O or change-over SPDT U - on rising level 4 x S or O (PP max.3) or 3 x U (PP max.2) closing opening change-over Orientation vertical ± 30° Ingress protection IP 54 230V AC; 100VA; 1A 230V AC; 100VA; 1A 230V AC; 40VA; 1A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A IP 65 Mounting flange DIN DN50 – DN100 PN10 Form A ANSI 2" - 4", Class 150 FF KSR Magnetic Float Switches PVC, Polypropylene, PVDF M20 x 1,5 M20 x 1,5 Connection cable 14 BSP 1/2” L=... L1=... L=... L1=... L=... L1=... WAF 27 PVC ERP-1/2"-P.-L.../16-P55A-1... APRP-2"-P.-L.../16-P55A Polypropylene ERPP- /2"-PP.-L.../16-PP55A-1... APRPP-2"-PP.-L.../16-PP55A APFPP-.../10-PP.-L.../16-PP55A PVDF ERPF-1/2"-PF.-L.../16-PF55A-1... APRPF-2"-PF.-L.../16-PF55A APFPF-.../10-PF.-L.../16-PF55A Electrical connection Cable Terminal box Polyester 80 x 75 x 55 mm Process connection Mounting thread upwards BSP 1/2" Guide tube - OD 16 mm, reinforced with metal insert Guide tube length max. 3000 mm Float PVC P55A Polypropylene PP55A PVDF PF55A Limit S.G. 85% Limit S.G. 50% Nominal pressure Temperature range Switch function Number of contacts Switch rating 1 PVC grey, PVC blue Ölflex Mounting thread downwards BSP 2" APFP-.../10-P.-L.../16-P55A Mounting flange DIN DN65 – DN125 PN10 Form A ANSI 21/2" - 4", Class 150 FF 1003-5 see KSR Floats page 32/33 PVC 0°C ... +60°C Polypropylene -10°C ... +80°C PVDF -10°C ... +100°C optional closing S, opening O or change-over SPDT U - on rising level 6 x S or O or 4 x U closing opening change-over Orientation vertical ± 30° Ingress protection IP 65 230V AC; 100VA; 1A 230V AC; 100VA; 1A 230V AC; 40VA; 1A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A 21 KSR Magnetic Float Switches PVC, Polypropylene, PVDF Connection cable L=... L1=... L=... L1=... 24 WAF 32 PVC ERP-1"-P.-L.../20-P..A-1... APRP-2"-P.-L.../20-P..A Polypropylene ERPP-1"-PP.-L.../20-PP..A-1... APRPP-2"-PP.-L.../20-PP..A APFPP-.../10-PP.-L.../20-PP..A PVDF ERPF-1"-PF.-L.../20-PF..A-1... APRPF-2"-PF.-L.../20-PF..A APFPF-.../10-PF.-L.../20-PF..A Electrical connection Cable Terminal box Polyester 80 x 75 x 55 mm Process connection Mounting thread upwards BSP 1" Guide tube - OD 20 mm, reinforced with metal insert Guide tube length max. 5000 mm Float PVC P55A/26 or P80A Polypropylene PP55A/26 or PP80A PVDF PF55A/26 or PF80A Limit S.G. 85% Limit S.G. 50% Nominal pressure Temperature range Switch function Number of contacts Switch rating 22 M 20 x 1,5 BSP 1” L=... L1=... 1003-5 M20x1,5 PVC grey, PVC blue, Ölflex Mounting thread downwards BSP 2" see KSR Floats page 32/33 PVC 0°C ... +60°C Polypropylene -10°C ... +80°C PVDF -10°C ... +100°C optional closing S, opening O or change-over SPDT U - on rising level 6 x S or O or 4 x U closing opening change-over Orientation vertical ± 30° Ingress protection IP 65 230V AC; 100VA; 1A 230V AC; 100VA; 1A 230V AC; 40VA; 1A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A APFP-.../10-P.-L.../20-P..A Mounting flange DIN DN65 – DN125 PN10 Form A ANSI 21/2" - 5", Class 150 FF KSR Magnetic Float Switches Switchpoint dimensions Page 20/21/22 2 contacts 3 contacts L1 = ... L=... U U L3 = ... L2 = ... L=... L=... L1 = ... L2 = ... L1 = ... 1 contact B A U B A B A 5 contacts 6 contacts L2 = ... L1 = ... L4 = ... L3 = ... 1003-5 U L=... L=... L6 = ... L5 = ... L5 = ... L=... L4 = ... L3 = ... L4 = ... L3 = ... L2 = ... L1 = ... L2 = ... L1 = ... 4 contacts U U B A B A Float type P44A PP44A PF44A P55A PP55A PF55A P55A/26 PP55A/26 PF55A/26 P80A PP80A PF80A Connection diagrams page 34/35 A B mm 44 44 55 55 80 mm 12 12 16 20 20 B A L1 min. mm 50 55 70 80 80 U min. mm 40 55 60 70 70 Distance between contacts 2 contacts 2 contacts 1 float 2 floats mm mm 50 80 50 100 20 100 20 120 20 120 23 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571), ECTFE-coated Option: anti-static L=... L1=... M20x1,5 AFVEC-.../.../..-VEC.-L.../12-VEC..A 1003-5 AFVEC-.../.../..-VEC.-L.../18-VEC..A Electrical connection Terminal box Aluminium 64 x 58 x 34 mm, with 1 contact Aluminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting flange DIN DN50 - DN200 , PN6 – PN40, ANSI 2" - 8" , Class 150 - 300 Guide tube - OD 12 mm 18 mm Guide tube length max. 2000 mm 4000 mm Float VEC45A, VEC53A, VEC63A, VEC84A VEC81A, VEC99A, VEC106A, VEC121A Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range depending on liquid Switch function Number of contacts Switch rating optional closing S, opening O or change-over SPDT U - on rising level 3 x S or O or 2 x U closing opening change-over 230V AC; 100VA; 1A 230V AC; 100VA; 1A 230V AC; 40VA; 1A 6 x S or O or 4 x U 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth 24 Orientation vertical ± 30° Ingress protection IP 65 KSR Magnetic Float Switches Switchpoint dimensions Page 24 3 contacts Impulse contact U L=... U L=... Impulse contact L3 = ... L2 = ... L1 = ... L=... L1 = ... 2 contacts L2 = ... L1 = ... 1 contact B A U B A Impulse contact B A L2 = ... L1 = ... L4 = ... L3 = ... Impulse contact Impulse contact L=... L=... Impulse contact Impulse contact U Impulse contact Impulse contact L6 = ... L5 = ... L5 = ... L4 = ... Impulse contact L=... Impulse contact L3 = ... L2 = ... L4 = ... L3 = ... Impulse contact Impulse contact 6 contacts L1 = ... 5 contacts L2 = ... L1 = ... 4 contacts 1003-5 Impulse contact Impulse contact U U B A B A Float type A B VEC45A VEC53A VEC63A VEC84A VEC81A VEC99A VEC106A VEC121A mm 45 53 63 84 81 99 106 121 mm 12 12 12 12 18 18 18 18 L1 min. mm 55 55 60 70 90 100 105 115 U min. mm 55 55 60 70 75 85 90 100 Distance between contacts 2 contacts mm 50 50 50 50 50 50 50 50 B A Connection diagrams page 34/35 25 KSR Magnetic Float Switches 51 A 75 Special flange design - Stainless steel SS 316 Ti (1.4571) OD12 45 45 L=... L=... L1=... L1=... 5 5 KB OD40 OD12 74 60 5,5 50 6,5 OD44 55 80 1003-5 ASC4FPA-V.-L.../12-B40A ASC..FM-V..-L.../12-V44A Electrical connection Coupler plug C164-232F-4P Coupler plug C164-332-F-5P C164-4337-F-7P Process connection Oval flange, Polyamide Brass flange Guide tube - OD 12 mm Guide tube length max. 3000 mm Float B40A Limit S.G. 85% Limit S.G. 50% Nominal pressure see KSR Floats page 32/33 Temperature range 0°C ... +60°C Switch function Number of contacts Switch rating V44A -10°C...+80°C optional closing S, opening O or change-over SPDT U - on rising level 2 x S or O or 1 x U closing opening change-over Orientation vertical ± 30° Ingress protection IP 65 230V AC; 100VA; 1A 230V DC; 50W; 0.5A 230V AC; 100VA; 1A 230V DC; 50W; 0.5A 230V AC; 40VA; 1A 230V DC; 20W; 0.5A Connection diagrams page 34/35 26 3 x S or O or 2 x U KSR Suspended Float Switches Stainless steel SS 316 Ti (1.4571) - Buna float Compression fitting BSP 11/2” or BSP 2" Connection cable Heat-shrink sleeve 55 130 75 Spacer OD 44 mm Spacer OD 44 mm OD12 OD 40 HV.-L130-B40A-3Öl Electrical connection Cable 3 m Ölflex Process connection Compression fitting PG 9, Option: mounting thread BSP 11/2" or BSP 2" Polypropylene Guide tube - OD 12 mm Guide tube length 130 mm Float B40A Nominal pressure atmospheric Temperature range -10°C ... +60°C Switch function Number of contacts 1003-5 Option: V44A optional closing S, opening O or change-over SPDT U - on rising level 1 Switch rating 48V AC; 20VA; 0.4A Orientation vertical Ingress protection 48V DC, 10W; 0.2A IP 68 Connection diagrams page 34/35 27 KSR Bypass Float Switches Chamber Aluminium or Bronze 37,5 66 Terminal box 27,5 55 27,5 Chamber Drain plug BSP 1/4” 64 ~100 ABAU 1003-5 28 ABRU Chamber Aluminium AlMg5 Bronze Rg5 Nominal pressure (Chamber) max. 1 bar max. 6 bar Process connection Compression fitting GE10-LR, brass Distance centre-to-centre 55 mm Electrical connection Terminal box, Aluminium 64 x 58 x 34 mm Guide tube - OD 12 mm Stainless steel SS 316 Ti (1.4571) Float V44A Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Temperature range -30°C ... +150°C Switch function 1 change-over SPDT (U) Switch rating 230V AC, 40VA, 1A Orientation vertical ± 30° Ingress protection IP 65 230V DC, 20W, 0.5A KSR Bypass Float Switches Chamber Stainless steel SS 316 Ti (1.4571) 55 Chamber 79(102) Terminal box 70 72(95) Terminal box L1=... Welding stubs S... 27,5 Welding stubs S... M=... M =... L1=... Chamber 50 60 Drain plug BSP 1/2 OD 60,3 Drain plug BSP 1/2” 50 A-BV...-...-M... OD 60,3 A-BV...-...-M...-TRB Pressure Equipment Directive 97/23/EC Chamber Stainless steel SS 316 Ti (1.4571) Nominal pressure (Chamber) 0.9 bar Process connection S... F.../.../... GM.. GN.. = = = = = 16 bar with process flange PN16 40 bar with process flange PN40 welding stubs OD flanges acc. to DIN or ANSI threaded stubs, female threaded stubs, male Distance centre-to-centre M Electrical connection Terminal box Guide tube - OD 12 mm or 14 mm Float V44A Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Temperature range standard High temperature (HT..) Switch function 1003-5 80 mm ... 1000 mm Aluminium 64 x 58 x 34 mm, with 1 contact Aluminium 80 x 75 x 57 mm, 2 or more contacts V52A -30°C ... +150°C +150°C...+300°C see page 31 optional closing S, opening O or change-over SPDT U - on rising level Number of contacts Switch rating 6 x S or O or 4 x U depending on distance centre-to-centre M.... closing opening change-over Orientation vertical ± 30° Ingress protection IP 65 230V AC; 100VA; 1A 230V DC; 50W; 0.5A 230V AC; 100VA; 1A 230V DC; 50W; 0.5A 230V AC; 40VA; 1A 230V DC; 20W; 0.5A Options process connection A - BV... - ... – M... - ... Process connection Switch function Flange connection F…/…/… Male thread GN… Female thread GM… 29 KSR Magnetic Float Switches Impulse contact Impulse contact U U U L=... L=... Impulse contact L=... L1=... WAF 15 BSP 3/8” L3=... L2=... L2=... L1=... Connection cable L1=... Sanitary design - Stainless steel SS 316 L B A B A B A ERV-3/8"-V.-L.../17-V80A/3A/..-1... 1003-5 Electrical connection Cable Option PVC grey, PVC blue, Silicone, Ölflex Terminal box Process connection Mounting thread upwards BSP 3/8" Option Mounting flange acc. to DIN or ANSI Dairy fitting acc. to DIN 11851 Clamp connection acc. to DIN 32676 Sanitary nozzle (Ingoldstutzen) Guide tube - OD 17,2 mm Guide tube length max. 5000 mm Float V80A/3A/... Stainless steel SS 316 L (1.4435) or 1.4539 - ground and polished Stainless steel SS 316 L (1.4435) or 1.4539 - ground and polished 3 Limit S.G. 85% Limit S.G. 50% 715 kg/m 1220 kg/m3 Nominal pressure 25 bar Temperature range PVC and Ölflex cable -10°C ... +80°C, Silicone cable -30°C ... +150°C Switch function Number of contacts Switch rating optional closing S, opening O or change-over SPDT U - on rising level PVC cable 6 x S or O or 4 x U, Silicone cable 3 x S or O or 2 x U closing 230V AC; 100VA; 1A opening 230V AC; 100VA; 1A change-over 230V AC; 40VA; 1A 230V DC; 50W; 0.5A 230V DC; 50W; 0.5A 230V DC; 20W; 0.5A Attention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30° Ingress protection IP 65 A B Float type mm mm V80A/3A 80 17,2 Connection diagrams page 34/35 30 L1 min. mm 90 U min. mm 85 Distance between contacts 2 contacts mm 50 KSR Magnetic Float Switches Contact protection measures To ensure reliable operation and highest possible service life, we recommend using one of the following circuits. S1 Current measurement with oscilloscope Inductive load AC S1 24 - 230V AC R C 24 V DC Example: C = 0.33µF/24V DC RC-modules acc. to table RE RM C I (A) without current limitation Inductive load DC + not allowed 4 S1 3 with current limitation Shunt diode e. g. 1N4007 24 - 250V DC 2 1 allowed – 3-10 t (s) Current limitation with capacitive load e.g. PLC and cables >50m Protective RC-modules S1 RS + C1 24 V DC SPS C1= internal capacitance d Please use RC-modules according to the table below. Rating of the switches and supply voltage will determine the type to be used. For reed contacts 10-40VA Capacitance Resistance Voltage Type 0.33 µF 100 Ohm 24V AC A 3/24 0.33 µF 220 Ohm 48V AC A 3/48 0.33 µF 470 Ohm 115V AC A 3/115 0.33 µF 1500 Ohm 230V AC A 3/230 For reed contacts 40-100VA Capacitance Resistance Voltage Type 0.33 µF 47 Ohm 24V AC B 3/24 0.33 µF 100 Ohm 48V AC B 3/48 d= OD16 mm - OD25 mm 0.33 µF 470 Ohm 115V AC B 3/115 I= 26 mm - 58 mm 0.33 µF 1000 Ohm 230V AC B 3/230 I – Rs= 22 Ohm (47 Ohm with 10 VA contacts) S1 200 Current limitation with electronic timers RS + 230 V AC – C1 Electr. timer 1003-5 Rs= 220 Ohm (230 V AC) C1= internal capacitance Others types might lead to destruction or lower service life of the reed contacts. Remarks for high and low temperature design Contact function max. number of contacts Switching capacity optional closing (S) or opening (O) on rising level 2, 1 float per contact, distance L1 - L2 according float size closing or opening 48V AC; 20VA; 0.4A 48V DC; 10W; 0.2A 31 KSR Magnetic Float Switches Spherical floats OD C D E B D= Limit S.G. at 85% immersed float E= Nominal S.G. at 50% immersed float OD A Material A B mm mm Stainless steel SS 316 Ti V29A/0.15 29 28 (1.4571) V29A/0.2 29 V52A 52 V62A V83A V80A 1003-5 Titanium Grade 2 (3.7035) 32 Type * Code 6 C Max.operating Max.operating Weight pressure temperature mm bar °C g 9 6 100 28 9 25 100 52 15 40 300 62 61 15 32 300 83 81 15 25 300 80 76 23 25 7 Volume cm 3 Limit S.G. Nominal S.G. (D) 85% (E) 50% kg/m3 kg/m3 8 977 1660 8 8 1069 1817 37 57 769 1307 52 102 597 1015 88 254 408 693 300 115 198 679 1155 V98A 98 96 23 25 300 215 423 597 1016 V105A 105 103 23 25 300 240 529 533 907 V120A 120 117 23 25 300 268 811 389 661 T29A 29 28 9 30 100 6 8 822 1397 T52A 52 52 15 25 300 34 57 707 1201 T52A/0,6 52 52 15 60 300 41 57 852 1448 T52A/0,8 52 52 15 80 300 51 57 1060 1802 T62A 62 62 15 25 300 44 102 505 859 T83A 83 81 15 25 300 60 254 278 473 T80A 80 76 23 25 300 112 198 665 1130 T98A 98 96 23 25 300 178 423 495 841 T105A 105 103 23 25 300 166 529 369 627 T120A 300 120 117 23 25 227 811 329 560 Stainless steel SS 316 Ti VEC53A 53 53 14 25 dep. on liquid 39 62 745 1266 (1.4571) ECTFE-coated VEC63A 63 62 14 25 dep. on liquid 55 109 591 1005 VEC84A 84 82 14 25 dep. on liquid 91 266 403 685 VEC81A 81 77 22 25 dep. on liquid 128 210 718 1220 VEC99A 99 97 22 25 dep. on liquid 245 427 675 1148 VEC106A 106 104 22 25 dep. on liquid 278 517 633 1076 VEC121A 121 118 22 25 dep. on liquid 310 794 459 781 KSR Magnetic Float Switches Cylindrical floats OD C D E B D= Limit S.G. at 85% immersed float E= Nominal S.G. at 50% immersed float OD A Material Type * Code 6 A B C Max.operating Max.operating Weight pressure temperature mm bar °C g Volume Limit S.G. Nominal S.G. (D) 85% (E) 50% kg/m3 kg/m3 mm mm Stainless steel SS 316 Ti V27A 27 31 10 16 100 8 12 787 1338 (1.4571) V44A 44 52 15 16 300 42 60 818 1390 Titanium Grade 2 (3.7035) T44A 44 52 15 16 300 37 60 720 1224 Buna B20A 20 20 9 3 80 4 5 939 1597 B23A 23 25 9 3 80 6 9 802 1364 B25A 25 14 9 3 80 4 6 787 1337 B30A 30 45 13 3 80 15 26 683 1161 B40A 40 30 15 3 80 16 32 581 988 B40A/120 40 120 15 3 80 45 130 409 694 B50A 50 45 19 3 80 32 76 498 847 P44A 44 44 14 3 60 30 54 651 1107 P55A 55 54 22 3 60 70 103 798 1357 P55A/26 55 80 26 3 60 110 141 919 1563 P55A/70 55 70 22 3 60 80 140 674 1145 P80A 80 79 25 3 60 165 339 573 974 PP27A 27 29 9 3 80 9 14 755 1284 PP35A 35 33 9 3 80 15 26 675 1148 PP44A 44 44 14 3 80 22 54 478 812 PP55A 55 54 22 3 80 51 103 582 989 PP55A/26 55 80 26 3 80 80 141 669 1137 PVC Polypropylene PVDF Stainless steel SS 316 Ti (1.4571) ECTFE-coated cm 3 PP80A 80 79 25 3 80 124 339 431 732 PF44A 44 55 14 3 100 45 68 782 1329 PF55A 55 69 22 3 100 92 132 821 1396 PF55A/26 55 80 26 3 100 143 148 1140 1938 PF80A 80 79 25 3 100 196 339 681 1157 VEC45A 45 53 14 16 dep. on liquid 44 66 782 1329 1003-5 33 KSR Magnetic Float Switches Connection diagrams Colour coding to IEC 757 PVC cable Silicone cable Terminal box max. temperature 90°C max. temperature 150°C max. temperature 260°C opening or closing change-over 1 switchpoint BU 1 switchpoint L1 BN opening or closing 1 switchpoint BU L1 BN change-over BU BN 1 switchpoint L1 2 switchpoints L2 YE GN L1 BN BK BK BN BU L2 L1 L2 L3 BU 1 switchpoint L1 BN L1 L2 3 switchpoints BU/RD L1 RD WH 3 switchpoints BN WH YE GN BU RD L2 L3 YE GN L1 BN 2 switchpoints BK BK BN L1 L2 BU RD 1003-5 RD WH GN BN YE GY PK BU L1 L2 3 switchpoints L1 L2 L3 BU WH GN L3 PK GY/RD L3 BN YE GY PK YE L3 BN L5 BU GY L4 BU/RD BK VT RD WH GN BN YE GY PK BU 34 L1 L2 L3 L4 L5 L6 L3 PK GY WH BK RD WH GN BN YE GY PK BU VT CLEAR 6 switchpoints GY/RD BU 4 switchpoints L4 5 switchpoints L2 L2 GN L3 BU BU/RD PK L2 L1 BU L4 L1 GY PK VT GN L1 BK BN BN YE GY WH L2 3 switchpoints WH OG 4 switchpoints RD RD L2 RD L1 WH YE GN BU RD BN BK BK VT RD WH GN BN YE 4 switchpoints 5 switchpoints L1 GN WH BN L2 GN L3 L4 YE BU L2 YE 4 switchpoints L1 BN 2 switchpoints WH L1 BU BK BU PK GY GN BN YE GY PK L1 2 switchpoints BU 3 switchpoints BU 2 switchpoints 2 switchpoints L1 1 switchpoint BU BN change-over BK BK BK BK BN BU opening or closing L1 WH GN BN YE GY PK BU VT CLEAR BK OG YE GN L2 BN L2 BU PK L3 L3 GY RD L4 L5 6 switchpoints RD L1 OG L1 L2 L3 L4 L5 L6 VT CLEAR L4 KSR Magnetic Float Switches Connection diagrams Colour coding to IEC 757 Coupler plug ASC4 opening or closing Coupler plug ASC.. change-over SPDT 1 switchpoint 1 switchpoint 1 2 L1 opening or closing change-over SPDT 5P und 7P 5P und 7P 1 switchpoint 1 1 L1 3 Coupler plug ASH 1 switchpoint L1 2 opening or closing 1 switchpoint 1 L1 2 3 2 change-over SPDT 1 2 8 1 switchpoint L1 1 L1 2 3 8 5P und 7P 2 switchpoints 2 1 2 3 4 L1 1 L2 3 7P 2 switchpoints L1 L2 2 switchpoints 2 switchpoints 1 2 L1 3 4 5 7P 1 2 3 4 8 L1 L2 2 L1 3 4 5 L2 6 L2 6 3 switchpoints 1 2 3 4 5 6 2 switchpoints 1 3 switchpoints 1 2 3 4 5 6 8 L1 L2 L3 8 L1 L2 L3 KSR Magnetic Float Switches with temperature switches PVC or Silicone cable or Terminal box PVC cable 1 Levelcontact 1 Temp switch 1 Levelcontact 2 Temp switches BK BK BN BU L1 GN BN YE GY PK BU L1 55 °C 75 °C Silicone cable or Terminal box PVC or Silicone cable or Terminal box 1 Levelcontact 2 Temp switches 1 Levelcontact 1 Temp switch BN WH YE GN BU RD L1 55 °C 75 °C GN 1003-5 BU/RD RD L1 1 Levelcontact 2 Temp switches WH RD L1 WH BN Terminal box 1 Levelcontact 2 Temp switches BU WH PVC cable BK L1 OG YE 55 °C GN 55 °C GN BN BU 75 °C PK 75 °C PK GY Coupler plug ASC4 Coupler plug ASC.. or ASH 1 Levelcontact 1 Temp switch 1 Levelcontact 1 Temp switch 2 1 3 L1 1 2 3 4 Coupler plug ASC.. or ASH 1 Levelcontact 1 Temp switch L1 1 2 3 L1 4 5 35 KSR-KUEBLER Niveau-Messtechnik AG 69439 Zwingenberg Germany Tel ++ 49 (0) 62 63-87- 0 Fax ++ 49 (0) 62 63-87 99 07/05 1.000 WRB / ST Printed in Germany Subject to technical alterations www.ksr-kuebler.com [email protected] ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ KSR Level Sensors / Transmitters 1001-5 KSR KUEBLER Niveau-Messtechnik AG 69439 Zwingenberg Germany Tel ++49 (0) 62 63 - 87- 0 Fax ++49 (0) 62 63 - 87 99 [email protected] www.ksr-kuebler.com KUBLER FRANCE S.A. 68700 Cernay KSR KUEBLER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUEBLER (SCANDINAVIA) 2970 Hørsholm KSR KUEBLER (ITALY) Misura di Livello 24030 Brembate S.(BG) KSR KUEBLER (USA) Level Control Products of America Inc. Clarksville, VA 23927 KSR KUEBLER (SINGAPORE) Level Measurement & Control Pte. Ltd. Singapore 609916 SHANGHAI KSR KUEBLER Automation Instruments Co. Ltd. Shanghai / China 2 Approvals Contents Technischer Überwachungsverein Südwestdeutschland e.V. Materials and type approval. Approved for pressure vessels acc. to AD-Merkblatt HP 0 KSR Level Sensors / Transmitters IBExU Institut für Sicherheitstechnik GmbH Physikalisch Technische Bundesanstalt PTB Description 4 Applications 5 Compass, Product range 6 Type code 7 KSR Level Sensors / Transmitters Bundesamt für Wehrtechnik und Beschaffung Stainless steel SS 316 Ti 8 Germanischer Lloyd PVC, Polypropylene, PVDF 9-11 Netherlands Stainless steel ECTFE-coated 12 KEMA Stainless steel PTFE-lined 12 Food industry design 13 Sanitary design 14 France Laboratoire Central des Industries Electriques For hazardous area EEx d IIC T6-T4 15 Bureau Veritas For hazardous area II 1/2G EEx ia IIC T4-T6 16 Norway Guide tube length / Order information 17 Det Norske Veritas Spherical floats 18 Czech Republic Cylindrical floats 19 Osvědčení o Nevýbušnosti FTZÚ Ostrava Radvanice Slovakia Osvědčení o Nevýbušnosti EVPÚ Nová Dubnica Russia Gosgortechnadzor OGS Oil & Gas Safety USA Factory Mutual Research Corporation Underwriters’ Laboratories, Inc. Canada Canadian Standards Association 3 KSR Level Sensors / Transmitters KSR Level Sensors/Transmitters are used to measure and transmit the level of liquids in conjunction with a KSR Control Unit. It is based on the float principle with magnetic transmission in a 3-wire potentiometer circuit. A float with a built-in magnetic system actuates small reed contacts through the wall of the guide tube. These reed switches form a resistance measuring chain that continuously generates a voltage proportional to the height of the level. The resistance measuring chain is closely stepped and is made up from small chips soldered onto a PCB. Due to this assembly the generated voltage is virtually continuous. Depending on requirements and design different contact separations from 5 to 20 mm are available. Signal transmission: • External control units and set point relays please refer to catalogue 1011 or • Loop-powered control units in terminal box, 4 ... 20 mA output. Technical advantages • The simple operating principle is suitable for a wide variety of applications. • Continuous measurement of liquid levels independent of physical or chemical changes of the liquid, e.g. foam, conductivity, dielectric constant, S.G., pressure, vacuum, temperature, vapour, condensation, bubbles, boiling effects. • Signal transmission over large distances. • Simple installation and commissioning, onetime calibration only, no re-calibration necessary. • Display proportional to the height of the level or the contents of the vessel. • Set point relays continuously adjustable over full range. • High repeatability of set points. • Interface and product level measurement possible at ∆-S.G. ≥ 50 kg / m3. SIL-Chip • Application limits: T = -80 °C to +200 °C P = vakuum to 10 MPa ρ = ≥ 400 kg/m3 • High availability of corrosion resistant materials for applications in all industries: Chemical, petrochemical, and pharmaceutical industry, liquid natural gas, offshore, ship-building, power plants, manufacturing industry, water treatment, food and beverages. • Application specific designs available. • Explosion-proof designs. • Programmable head-mounted transmitter units 4 ... 20 (see catalogue 1011). blue 100 % Circuit Diagram Level Sensor ChipHousing Accuracy of KSR Level Sensors / Transmitters 10,0% 0% VK 5 VK 10 VK 15 VK 20 1,0% 0,1% 0 500 1000 1500 2000 2500 3000 3500 Measuring range in mm 4 4000 4500 5000 5500 6000 black brown KSR Level Sensors / Transmitters Applications Standard Fieldbus PLC or display Current repeater (active) 4 - 20 mA Control room Fieldbus e.g. Foundation Fieldbus Control Unit e.g. MF 24-420 4 - 20 mA Resistance PLC or display Head-mounted transmitter e.g. XT 42 Head-mounted transmitter e.g. 5343 B Control Unit or Gate Resistance Product level Interface Ex-Zone 0 Ex-Zone 1, 2 PLC or display (non-Ex) PLC or display (non-Ex) Current repeater (active, Ex) 4 - 20 mA not intrinsically safe Control Unit e.g. KFD2-.. 4 - 20 mA intrinsically safe Safe Ex* Resistance 4 - 20 mA not intrinsically safe PLC or display (Ex or non-Ex) Head-mounted transmitter e.g. XT 42 SI Control Unit e.g. KFD2-.. 4 - 20 mA intrinsically safe Safe Ex* Resistance Level Sensor Type NMG 125-... *Ex-Zone 0 in vessel Current repeater (active, Ex) PLC or display (Ex or non-Ex) Head-mounted transmitter e.g. XT 42 SI All Level Sensors out of metals or anti-static plastics *only Ex-Zone 1 or 2 5 KSR Level Sensors / Transmitters This page is intended to guide you through the product range of KSR KUEBLER for level sensors / transmitters. Compass Please select connecting option and material and turn to the page referred to in the following table. Material Stainless steel SS 316 Ti (1.4571) Stainless steel SS 316 Ti (1.4571) PVC PP PVDF ECTFE PTFE Process Connection Thread BSP 3/8" BSP 1/2" BSP 1" Page 8 Page 9 / 10 / 11 Thread BSP 11/2" BSP 2" Page 8 Page 15 / 16 Page 9 / 10 / 11 Flange DN...PN.. Page 8 Page 15 / 16 Page 9 / 10 / 11 1001-5 6 Page 12 KSR Level Sensors / Transmitters Type code Code 1st Key 2nd 1 .../.../... A AB AP AVT Electrical connection (none) - connecting cable ER Terminal box Aluminium R Terminal box Polypropylene ENPT Terminal box Polyester NPT Terminal box Stainless steel MR SS 316 Ti with screw cap F AD Terminal box Aluminium FC flameproof IS ASC4 Coupler plug C 164-232-F-4P ASC5 Coupler plug C 164-332-F-5P ASC7 Coupler plug C 164-4337-F-7P ASH Coupler plug Harting HAN 7 D ASQ Coupler plug QUICKON max.4-pin 2 .../.../... ... 3rd Design process connection Mounting thread upwards (BSP) Mounting thread downwards (BSP) Mounting thread upwards (NPT) Mounting thread downwards (NPT) Dairy fitting acc. to DIN 11851 Flange (DIN, ANSI, JIS ) Clamp connection acc.to DIN 32676 Sanitary nozzle (Ingoldstutzen) V VE VEC VTF T HB HC P PP PF Key Material process connection Stainless steel SS 316 Ti Stainless steel electro-polished Stainless steel ECTFE-coated Stainless steel PTFE-lined Titanium Hastelloy B Hastelloy C PVC Polypropylene PVDF Size process connection Thread size in inches ... Dairy fitting size DN 50 - DN 150 .../ Flange nominal size DN 50 - DN 200 2”- 8” 2”(DN 50) - 8”(DN 200) DN 25 - DN 100; 1”- 4” DIN ANSI JIS Clamp .../ 3 Guide tube material .../.../... V Stainless steel SS 316 Ti VE Stainless steel electro-polished VEC Stainless steel ECTFE-coated VTF Stainless steel PTFE-lined T Titanium HB Hastelloy B HC Hastelloy C P PVC PP Polypropylene PF PVDF 4 ... Key K 20 K 16 K 15 K 12 K 10 K8 K6 K5 Flange pressure rating PN 6 - PN 100 Class 150 - 600 5 K- 63 K ... Contact separation 20.00 mm 16.00 mm 15.00 mm 12.70 mm 10.00 mm 08.00 mm 06.35 mm 05.00 mm Flange face Standard form C optional E,A,F,N Standard RF optional RTJ,FF,ST,SG Standard RF optional RTJ,FF,ST,SG HT.. TT.. Optional code High temperature design* 120°C...+200°C Low temperature design* -10°C...-80°C *only contact separations 5/10/15 mm PT100 Temperature probe PT 100 (2-,3- or 4-core) ..TH.. Temperature switch ...°C - closing or opening 1001-5 Option, Head-mounted transmitter in terminal box see catalogue 1011 Standard design type XT 42 Ex-design type XT 42 SI Programmable type 5343 B HART®-Protocol type 5335 B TS TE TA TD 5 L.../... L.../ Guide tube length length in mm ... OD Guide tube OD in mm ... Float OD in mm blue SIL ÖL Cable material PVC grey PVC blue Silicone Ölflex 6 .../... .../ Float design see page 18-19 Material (code 3, 1st key) 7 .../... .../ Connection cable length in Meter Ordering examples Connection design / material Code 1 AFV - Connection size 2 50/6/F Guide tube material contact separation 3 - VK15/TT30 - Option 4 TS - Guide tube length / OD 5 L950/12 Float - 6 V44R - Cable length / material 7 - 7 KSR Level Sensors / Transmitters Stainless steel SS 316 Ti (1.4571) PG 11 WAF 30 or WAF 36 Guide tube length L = ... Flange L 1 = ... L 1 = ... Float OD 1001-5 100 % Level Guide tube length L = ... L 1 = ... WAF 22 or WAF 27 100 % Level PG 11 100 % Level Guide tube length L = ... Connecting cable Float OD Float OD ERV-...-VK..-L.../..-V..R-1... ARV-...-VK..-L.../..-V..R Electrical connection Cable Terminal box Aluminium 80 x 75 x 57 mm Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread upwards BSP 3/8” BSP /2” Mounting thread downwards BSP 11/2” or BSP 2” Guide tube OD 12 or 14 mm 18 mm 12 or 14 mm 18 mm 12 or 14 mm 18 mm Guide tube length max. 3000 mm 6000 mm 3000 mm 6000 mm 3000 mm 6000 mm Float V44R, V52R, V62R, V83R V80R, V98R,V105R, V120R PVC grey, PVC blue, Silicone, Ölflex 1 Limit S.G. 85% Nominal S.G. 50% Nominal pressure see KSR Floats page 18/19 Temperature range Standard PVC- / Ölflex cable -10°C... +80°C Silicone cable Mounting flange DIN DN50-DN200, PN6-PN100 ANSI 2”-8”,Class 150-600 guide tube - OD 12 or 14 mm guide tube - OD 18 mm -20°C...+120°C -10°C...+120°C High temperature Optional code (HT..) +120°C...+200°C Low temperature Optional code (TT..) -20°C... -80°C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm K 6 = 6.35 mm HT- or TT-Design AFV-.../.../..-VK..-L.../..-V..R only guide tube OD 14 and 18 mm only guide tube OD 14 and 18 mm K 15 (.T..) = 15 mm K 10 (.T..) = 10 mm K 5 (.T..) = 05 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Materials SS 316 (1.4435), 1.4539, Titanium, Hastelloy and others available upon request Head-mounted transmitter in terminal box see catalogue 1011 8 KSR Level Sensors / Transmitters PVC Connecting cable PG 11 PG 11 WAF 36 Float OD 100 % Level Guide tube length L = ... 100 % Level Guide tube length L = ... Guide tube length L = ... 100 % Level Flange L 1 = ... L 1 = ... L 1 = ... WAF27 or WAF 32 Float OD Float OD ERP-...-PK..-L.../..-P..R-1... ARP-...-PK..-L.../..-P..R Electrical connection Cable Terminal box Polyester 80 x 75 x 55 mm Process connection Mounting thread upwards BSP 1/2” BSP 1” Mounting thread downwards BSP 2” Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max. 3000 mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float P55R P55R/26, P80R guide tube - OD 16 mm guide tube - OD 20 mm Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure max. 0.3 MPa Temperature range 0°C... +60°C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm K 6 = 6.35 mm PVC grey, PVC blue, Silicone, Ölflex APFP-.../10-PK..-L.../..-P..R Mounting flange DIN DN65-DN125, PN10 FormA ANSI 21/2”-5”,Class 150 FF 1001-5 only guide tube OD 20 mm only guide tube OD 20 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 9 KSR Level Sensors / Transmitters Polypropylene Connecting cable PG 11 PG 11 WAF36 L 1 = ... L 1 = ... 100 % Level Float OD Float OD ERPP-...-PPK..-L.../..-PP..R-1... ARPP-...-PPK..-L.../..-PP..R 1001-5 PVC grey, PVC blue, Silicone, Ölflex Flange 100 % Level Guide tube length L = ... Guide tube length L = ... 100 % Level Guide tube length L = ... L 1 = ... WAF27 or WAF32 Float OD APFPP-.../10-PPK..-L.../..-PP..R Electrical connection Cable Terminal box Polyester 80 x 75 x 55 mm Process connection Mounting thread upwards BSP 1/2” BSP 1” Mounting thread downwards BSP 2” Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max. 3000 mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float PP55R PP55R/26, PP80R Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure max. 0.3 MPa Temperature range -10°C... +80°C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm K 6 = 6.35 mm Mounting flange DIN DN65-DN125, PN10 FormA ANSI 21/2”-5”,Class 150 FF guide tube OD 16 mm guide tube OD 20 mm only guide tube OD 20 mm only guide tube OD 20 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 10 KSR Level Sensors / Transmitters PVDF Connecting cable PG 11 PG 11 WAF36 L 1 = ... L 1 = ... 100 % Level Float OD Float OD ERPF-...-PFK..-L.../..-PF..R-1... ARPF-...-PFK..-L.../..-PF..R PVC grey, PVC blue, Silicone, Ölflex Flange 100 % Level Guide tube length L = ... Guide tube length L = ... 100 % Level Guide tube length L = ... L 1 = ... WAF27 or WAF32 Float OD APFPF-.../10-PFK..-L.../..-PF..R Electrical connection Cable Terminal box Polyester 80 x 75 x 55 mm Process connection Mounting thread upwards BSP 1/2” BSP 1” Mounting thread downwards BSP 2” Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max. 3000 mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float PF55R PF55R/26, PF80R Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure max. 0.3 MPa Temperature range -10°C... +100°C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm K 6 = 6.35 mm Mounting flange DIN DN65-DN125, PN10 FormA ANSI 21/2”-5”,Class 150 FF 1001-5 guide tube OD 16 mm guide tube OD 20 mm only guide tube OD 20 mm only guide tube OD 20 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 11 KSR Level Sensors / Transmitters Stainless steel SS 316 Ti (1.4571), ECTFE-coated or PTFE-lined Option: anti-static PG 11 PG 11 Flange 100 % Level L 1 = ... Guide tube length L = ... Guide tube length L = ... L 1 = ... Flange Float OD Float OD AFVEC-.../../..-VECK..-L.../18-VEC..R 1001-5 100 % Level AFVTF-.../../..-VTFK..-L.../25-TF..R Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel Process connection Mounting flange to DIN DN50-DN200, PN6-PN100 or to ANSI 2”-8“, Class 150-600 Guide tube - OD 18 mm 25 mm, PTFE-lining = 3.5 mm thick Guide tube length max. 4000 mm 5000 mm Float VEC81R, VEC99R, VEC106R, VEC121R TF80R, TF90R Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure see KSR Floats page 18/19 Temperature range dep. on liquid Contact separation K K K K K 20 = 16 = 12 = 8= 6= max. 0.3 MPa 20,00 mm 16,00 mm 12.70 mm 8,00 mm 6.35 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 12 KSR Level Sensors / Transmitters Food industry design - Stainless steel SS 316 L PG 11 PG 11 100 % Level Guide tube length L = ... 100 % Level Guide tube length L = ... Clamp connection acc.to DIN 32676 L 1 = ... L 1 = ... Dairy fitting acc. to DIN 11851 Float OD Float OD AMRV-...-VEK..-L.../..-VE..R AFCV-...-VEK..-L.../..-VE..R Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel Process connection Dairy fitting acc. to DIN 11851 DN50-DN150 Clamp connection acc.to DIN 32676 DN25-DN100 or 1”-4” Guide tube - OD 12 mm, 14 mm, 18 mm Guide tube length max. 3000 mm guide tube OD 12 and 14 mm, 6000 mm guide tube OD 18 mm Float VE44R, VE52R, VE62R, VE83R VE80R, VE98R. VE105R, VE120R Limit S.G. 85% Nominal S.G. 50% Nominal pressure see KSR Floats page 18/19 Temperature range -20°C...+120°C High temperature Optional code (HT..) +120°C...+200°C Low temperature Optional code (TT..) Contact separation HT- or TT-Design K K K K K 20 16 12 8 6 1001-5 guide tube OD 12 and 14 mm guide tube OD 18 mm -20°C... -80°C = 20.00 mm = 16.00 mm = 12.70 mm = 8.00 mm = 6.35 mm only guide tube OD 14 and 18 mm only guide tube OD 14 and 18 mm K 15 (.T..) = 15,00 mm K 10 (.T..) = 10,00 mm K 5 (.T..) = 5,00 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 13 KSR Level Sensors / Transmitters Sanitary design - Stainless steel SS 316 L Connecting cable L 1 = ... WAF15 Guide tube length L = ... 100 % Level Float OD ERV- 3 / 8 -VK..-L.../17-V80R2/3A/..-1... 1001-5 Electrical connection Cable: PVC grey, PVC blue, Silicone, Ölflex Option: Terminal box Process connection Mounting thread upwards BSP 3/8“ Guide tube - OD 17.2 mm Guide tube length max. 5000 mm Mounting flange to DIN or ANSI Dairy fitting acc. to DIN 11851 Clamp connection acc.to DIN 32676 Sanitary nozzle (Ingoldstutzen) Stainless steel 316 L (1.4435) or Uranus B6 (1.4539) - ground and polished Float V80R2/3A/.. Limit S.G. 85% 715 kg/m3 Stainless steel 316 L (1.4435) or Uranus B6 (1.4539) - ground and polished Nominal S.G. 50% 1220 kg/m3 Nominal pressure 2.5 MPa Temperature range Standard PVC- / Ölflex cable -10°C... +80°C Silicone cable -10°C...+120°C -20°C...+120°C High temperature Optional code (HT..) +120°C...+200°C Low temperature Optional code (TT..) -20°C... -80°C Contact separation K K K K K 20 = 16 = 12 = 8= 6= 20,00 mm 16,00 mm 12.70 mm 8,00 mm 6.35 mm HT- or TT-Design K 15 (.T..) = 15 mm K 10 (.T..) = 10 mm K 5 (.T..) = 5 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 14 KSR Level Sensors / Transmitters II 2G EEx d IIC T6-T4 LCIE 03 ATEX 6156 X - Stainless steel SS 316 Ti (1.4571) NPT 1/2" NPT 3/4" M 20 x 1.5 NPT 1/2" NPT 3/4" M 20 x 1.5 Terminal box WAF30 or WAF36 BSP 11/2" or BSP 2" 100 % Level L 1 = ... Flange Guide tube length L = ... L 1 = ... Guide tube length L = ... Terminal box Float OD Float OD AF-ADF-RV..-VK..-L.../..-V..R AF-ADF-FV.../..-VK..-L.../..-V..R Electrical connection Terminal box Aluminium Process connection Mounting thread downwards BSP 11/2" or BSP 2" Guide tube - OD 12 mm, 14 mm, 18 mm, Guide tube length max. 3000 mm guide tube OD 12 and 14 mm, 6000 mm guide tube OD 18 mm Float V44R, V52R, V62R, V83R V80R, V98R,V105R, V120R Limit S.G. 85% Nominal S.G. 50% Nominal pressure see KSR Floats page 18/19 Temperature range T4 - 120°C, T5 - 95°C, T6 - 80°C Contact separation K K K K K 20 = 16 = 12 = 8= 6= 100 % Level Mounting flange DIN DN50-DN350, PN6-PN40 ANSI 2"-14", Class 150-300 1001-5 guide tube OD 12 and 14 mm guide tube OD 18 mm 20,00 mm 16,00 mm 12.70 mm 8,00 mm only guide tube OD 14 and 18 mm 6.35 mm only guide tube OD 14 and 18 mm Overall resistance of measuring chain dependent on length and contact separation Connection cable 3-core, shielded Orientation vertical ± 30° Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue 1011 15 KSR Level Sensors / Transmitters II 1/2G EEx ia IIC T6-T4 KEMA 01 ATEX 1052 X Stainless steel SS 316 Ti (1.4571) PG 11 X X PG 11 WAF30 or WAF36 Raised terminal box 0 mm < 100 °C 60 mm 100 % Level Float OD NMG125-AFV.../..-VK..-L.../..-V..R- (MU) Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option Stainless steel, Polyester Process connection Mounting thread downwards BSP 11/2" or BSP 2" Guide tube - OD 12 mm, 14 mm, 18 mm Guide tube length max. see option A and B on page 17 Float V44R, V52R, V62R, V83R V80R, V98R,V105R, V120R Limit S.G. 85% Nominal S.G. 50% Nominal pressure max. max. max. Chip design ..K 20 = 20,00 mm ..K 16 = 16,00 mm ..K 12 = 12.70 mm ..K 8 = 8,00 mm ..K 6 = 6.35 mm Overall resistance of measuring chain 3.2 kOhm ... 50 kOhm Control circuit Type code MU guide tube OD 12 and 14 mm guide tube OD 18 mm T4 135°C 100°C 60°C T5 100°C 65°C 60°C T6 85°C 50°C 60°C Open chain ..K 15 = 15,00 mm ..K 10 = 10,00 mm ..K 5 = 5,00 mm only guide tube OD 14 and 18 mm only guide tube OD 14 and 18 mm Optional code MU approx. 1000 Ohm for hazardous area EEx ia IIC, only for use in certified intrinsically safe circuits Transmitter external with max. 120 mA, max. 28 V Head-mounted transmitter acc. to certificate of transmitter only for use in certified intrinsically safe circuits with max. 50 mA, max. 20 V Connection cable 3-core, shielded Orientation vertical ± 30° Ingress protection Mounting flange DIN DN50-DN200, PN6-PN100 ANSI 2"-8", Class 150-600 see KSR Floats page 18/19 Temperature class Surface temperature Process temperature Ambient temperature at terminal box Contact separation IP 65 Materials Titanium and Hastelloy upon request Head-mounted transmitter in terminal box see catalogue 1011 16 100 % Level Float OD NMG125-ARV..-VK..-L.../..-V..R- (MU) 1001-5 Flange Guide tube length L = ... < 60 °C Guide tube length L = ... X L 1 = ... L 1 = ... Process temperature KSR Level Sensors / Transmitters Limitation of max. guide tube length for KSR Level Sensor/Transmitter type NMG125.... Order information 100% level L1 ... 100 % L... L... L... M ... 0% Option A Mounted on top of tank Option B Mounted on top of tank and fixed at bottom of tank max. length Guide tube max. length 660 mm OD 12 x 1 3500 mm 940 mm OD 14 x 1 5000 mm 1600 mm OD 14 x 2 6000 mm 3000 mm OD 18 6500 mm 1001-5 Please always provide dimension L1 and insertion length L. (It is not possible to change the measuring range after manufacture). L1= 100%-level (distance flange face to waist of float) M = Measuring range (distance 0% - 100%) L = Insertion length of level sensor/transmitter Installation examples L1 100 % M ... L ... 0% 17 KSR Level Sensors / Transmitters Spherical floats ØC D = Limit S.G. D at 85% immersed float E E = Nominal S.G. B at 50% immersed float ØA Material Type * Code 6 A mm B mm Volume cm 3 Limit S.G. Nominal S.G. (D) 85% (E) 50% kg/m3 kg/m3 Stainless steel SS 316 Ti V52R (SV) 52 52 15 4.0 250 35 57 727 1236 (1.4571) V62R (SVA) 62 61 15 3.2 250 52 102 597 1015 V83R (SVB) 83 81 15 2.5 250 89 254 412 701 V80R (SVB23) 80 76 23 2.5 250 104 198 617 1049 V98R (SVC) 98 96 23 2.5 250 202 423 561 954 V105R (SVD) 105 103 23 2.5 250 234 529 520 884 V120R (SVF23) 120 117 23 2.5 250 272 811 394 671 914 1001-5 Titanium Grade 2 (3.7035) V120R/38 120 116 38 2.5 250 332 726 537 V200R (SV200) 200 192 56 1.6 250 1710 3460 581 989 V300R (SV300) 300 294 56 1.6 250 3820 13120 342 582 T52R 52 52 15 2.5 250 30 57 623 1060 T52R/0,6 52 52 15 6.0 250 38 57 790 1342 T52R/0,8 52 52 15 8.0 250 48 57 997 1696 T62R 62 62 15 2.5 250 42 102 482 820 T83R 83 81 15 2.5 250 75 254 343 583 T80R 80 76 23 2.5 250 146 198 866 1473 T98R 98 96 23 2.5 250 193 423 536 912 T105R 105 103 23 2.5 250 187 529 416 707 T120R 120 117 23 2.5 250 217 811 315 535 1077 Stainless steel SS 316 Ti VEC81R 81 77 22 2.5 dep. on liquid 128 238 634 (1.4571) ECTFE-coated VEC99R 99 97 22 2.5 dep. on liquid 245 441 653 1111 VEC106R 106 104 22 2.5 dep. on liquid 278 549 595 1011 VEC121R 121 118 22 0.3 dep. on liquid 310 837 435 740 Type code in brackets for design Ex-0 18 C Max.operating Max.operating Weight pressure temperature mm MPa °C g KSR Level Sensors / Transmitters Cylindrical floats ØC D = Limit S.G. D at 85% immersed float E E = Nominal S.G. B at 50% immersed float ØA Material Type * Code 6 Volume Limit S.G. Nominal S.G. (D) 85% (E) 50% kg/m3 kg/m3 52 15 1.6 250 38 60 740 1258 T44R 44 52 15 1.6 250 32 60 645 1098 P55R 55 54 22 0.3 60 68 99 805 1369 P55R/26 55 80 26 0.3 60 109 148 869 1477 P80R 80 79 25 0.3 60 162 330 577 981 PP55R 55 54 22 0.3 80 50 99 592 1007 PP55R/26 55 80 26 0.3 80 79 148 630 1071 PP80R 80 79 25 0.3 80 123 330 438 745 PF55R 55 69 22 0.3 100 88 128 809 1375 PF55R/26 55 80 26 0.3 100 143 148 1140 1938 PF80R 80 79 25 0.3 100 198 330 706 1200 TF80R 80 100 28 0.3 dep. on liquid 250 441 667 1134 TF90R 90 100 28 0.3 dep. on liquid 285 575 584 992 PVC (SVK) cm 3 mm Titanium Grade 2 (3.7035) PTFE C Max.operating Max.operating Weight pressure temperature mm MPa °C g 44 V44R PVDF B mm Stainless steel SS 316 Ti Polypropylene A 1001-5 Type code in brackets for design Ex-0 19 KSR KUEBLER Niveau-Messtechnik AG D-69439 Zwingenberg Tel ++49 (0) 62 63 - 87- 0 Fax ++49 (0) 62 63 - 87 99 [email protected] www.ksr-kuebler.com ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ KSR Magnetostrictive Level Transmitters (High Accuracy) 1012-1 KSR KUEBLER Niveau-Messtechnik AG 69439 Zwingenberg Germany Tel ++49 (0) 62 63 - 87- 0 Fax ++49 (0) 62 63 - 87 99 [email protected] www.ksr-kuebler.com KUBLER FRANCE S.A. 68700 Cernay KSR KUEBLER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUEBLER (SCANDINAVIA) 2970 Hoersholm KSR KUEBLER (ITALY) Misura di Livello 24030 Brembate S.(BG) KSR KUEBLER (USA) Level Control Products of America Inc. Charlotte, NC 28273 KSR KUEBLER (SINGAPORE) Level Measurement & Control Pte. Ltd. Singapore 608609 SHANGHAI KSR KUEBLER Automation Instruments Co. Ltd. Shanghai / China Approvals Contents KSR Magnetostrictive Level Transmitters Germany Description 4 IBExU Institut für Sicherheitstechnik GmbH Type code 5 KSR Magnetostrictive Level Transmitters Stainless steel 1.4571 (316Ti) 6 Food Industry - Design 7 Pharmaceutical Design 8 PVC, Polypropylene, PVDF 9 Stainless steel E-CTFE-coated 10 Stainless steel PTFE-lined 10 Magnetic Level Gauge / Bypass - Design 11 Float designs 12 Length limitations for FFG-...-Ex 13 KSR KUEBLER Quality 14 Zoll Schrift hoch tief 3/ 8 " 1/ 2 " 1/8" 1/4" 3/8" 1/2" 3/4" 70 % 1/8" 30 % 1/8" 1/ 8 " 0% (DN10) - 4" (DN100) - 2", ANSI B 16.5, Class 300 Eingesetzte Sonderzeichen Arial Narrow < > ± ~ µ ø OD } { [ ] Symbol ≅≅≤≅≤⊕⊕≤Ω ϕ KSR Magnetostrictive Level Transmitters KSR Magnetostrictive Level Transmitters Type FFG-T-... are used for continuous, remote liquid level measurement and based on position monitoring of a magnetic float following the magnetostrictive principle. Technical advantages The measuring process is initiated by a current impulse. This current generates an axial magnetic field (3) along the length of a wire (1) made of magnetostrictive material, which is held under tension inside the guide tube. The float, which sits on the liquid surface, is fitted with permanent magnets (4). When the pulse reaches the float the two magnetic fields interact and a torsional force results. Constant measurement of liquid levels, independent of physical and chemical changes of the medium, such as: foaming, conductivity, dielectric constant, pressure, vacuum, temperature, vapours, condensation, bubbles, boiling effects, S.G. changes. A torsional stress wave (5) is induced in the wire. A piezoceramic converter in the transmitter housing (2) at the end of the wire converts this into an electrical signal. By measuring the elapsed transit time, it is possible to determine the start point of the torsional stress wave and therefore the float position with a high degree of accuracy. The simple and effective principle of operation makes these devices ideally suited for a plethora of applications. Signal transmission over long distances. Simple installation and commissioning - oneoff initial calibration adjustment, no further calibration necessary. Interface and total level measurement at ∆-S.G. ≥ 50 kg / m3. Application limits: T = –200 °C to +200 °C P = vacuum to 100 bar ρ ≥ 400 kg/m3 Availability of many corrosion resistant materials facilitates use in applications in all industry sectors: chemical, petrochemical, oil and gas, pharmaceutical, off-shore, ship building, power plants, manufacturing, water treatment, food and beverages. Application specific designs and solutions available. Explosion-proof designs. ➁ ➀ ➂ ➄ ➃ ➄ ➀ ➁ ➂ ➃ ➄ Wire Electronics housing Magnetic field Magnet Torsional wave KSR Magnetostrictive Level Transmitters Type code Code 1 Basic type FFG 2 Transmitter Housing T 3 .../... Process connection R NPT MR F FC IS 4 .../.../... ... Mounting thread downwards (DIN/BSP) Mounting thread downwards (NPT) Dairy pipe fitting to DIN 11851 Flange (DIN, ANSI or JIS) Clamp-connection to DIN 32676 (Triclamp) Sanitary nozzle (Ingold nozzle) V VE VEC VTF T HB HC P PP PF Stainless steel 1.4571 (316Ti) Stainless steel electropolished Stainless steel E-CTFE-coated Stainless steel PTFE-lined Titanium Hastelloy B Hastelloy C PVC Polypropylene PVDF Mounting thread size in inches ... Dairy pipe fitting size DN 50 – DN 150 .../ Flange nominal size DN 50 - DN 200 2”- 8” 3/ ”(DN 10) - 4”(DN 100) 8 DN 25 - DN 100; 1”- 4” 5 .../ Flange pressure rating PN 6 - PN 100 Class 150 - 600 5 K- 63 K HB HC P PP PF Hastelloy B Hastelloy C PVC Polypropylene PVDF ... Flange face Standard Form C optional E,A,F,N Standard RF optional RTJ,FF,ST,SG Standard RF optional RTJ,FF,ST,SG Guide tube (sensor tube) material ... V VE VEC VTF T 6 4 .../.../... L.../ 7 Stainless steel 1.4571 (316Ti) Stainless steel electropolished Stainless steel E-CTFE-coated Stainless steel PTFE-lined Titanium Guide tube length Measuring range Length in mm Diameter M.../ Range in mm ... Tube OD Float design (Page 12) .../ 8 ... Material (Process connection) Size process connection DIN ANSI JIS Clamp .../... Transmitter housing stainless steel Material (Code 5) ... Float OD in mm Approvals Ex Ex-Design Type code example: BasicType Code Transmitter Connection Connection housing Material Size Guide tube Material Guide tube length Measuring range Tube OD Float Approval 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 FFG - T - FV - 50/6/F - V - L950/M850/12 - V44A - Ex KSR Magnetostrictive Level Transmitters Stainless steel 1.4571 (316Ti) Type code Ex only: OD 52 II 1/2G EEx ia IIC T6-T3 IBExU 02 ATEX 1124 X OD 52 Cable gland M16x1,5 Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 U U Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 120 120 Cable gland M16x1,5 WAF 30 or WAF 36 100 % level Guide tube OD 12 or OD 18 Float Float OD 1012-1 Guide tube OD 12 or OD 18 Float FFG-T-FV/.../...-V-L.../M.../..-V..A (-Ex) Transmitter housing stainless steel 1.4301, Ingress protection IP68 Mounting thread Flange BSP 11/2" or BSP 2“ to DIN: DN50 - DN200 , PN6 - PN100 to ANSI: 2" - 8" , Class 150 - 600 12 mm 18 mm 12 mm 18 mm Guide tube OD Guide tube length max. Float Limit S.G. 85% Nominal S.G. 50% 3000 mm 6000 mm 3000 mm V44A, V52A, V62A, V83A Guide tube OD 12 mm V80A, V98A, V105A, V120A Guide tube OD 18 mm 6000 mm see page 12 (float designs) Nominal pressure Temperature range see page 12 (float designs) Liquid -45°C ... +125°C Liquid -200°C ... +200°C Transmitter housing -40°C ... +85°C Ex-Design MF 100 % level Float OD FFG-T-RV...-V-L.../M.../..-V..A (-Ex) Electrical connection Process connection Mounting flange Guide tube length L = ... Measuring range L 1 = ... M=… Guide tube length L = ... Measuring range L 1 = ... M =… BSP 11/2˝ or BSP 2˝ Liquid -25°C ... +85°C -25°C ... +100°C -25°C ... +135°C -25°C ... +150°C Standard design HT design Connection Category 1/2 T6 T5 T4 T3 2-wire Transmitter housing -40°C ... +40°C -40°C ... +55°C -40°C ... +85°C -40°C ... +85°C Supply voltage Output signal 10 ... 30 VDC 4 ... 20 mA Permissible circuit values Error signal Type of protection intrinsically safe EEx ib IIC Adjustable to 3.6 mA or 21.5 mA Accuracy / linearity Resolution Better ±0.5 mm < 0.1 mm Analogue section Load ± 0.1 % (20°C) + 0.005 % / K 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC Ui < 30 V ; Ii < 200 mA ; Li < 250 µH ; Ci < 5 nF KSR Magnetostrictive Level Transmitters Food Industry Design Stainless steel 1.4404, 1.4435 (316L) Type code Ex only: OD 52 II 1/2G EEx ia IIC T6-T3 IBExU 02 ATEX 1124 X OD 52 Cable gland M16x1,5 120 120 Cable gland M16x1,5 Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 L 1 = ... Guide tube length L = ... 100 % level Guide tube Float 100 % level Float OD Guide tube Float Float OD FFG-T-MRVE...-VE-L.../M.../..-VE..A (-Ex) Electrical connection Process connection Mounting Flange / Clamp Connection Measuring range M=… L 1 = ... Dairy pipe fitting to DIN 11 851 Measuring range M=… Guide tube length L = ... U U Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 FFG-T-FCVE/...-VE-L.../M.../..-VE..A (-Ex) 1012-1 Transmitter housing stainless steel 1.4301, Ingress protection IP68 Dairy pipe fitting to DIN 11851 Clamp-connection to DIN 32676 (Triclamp) DN50 - DN150 DN25 - DN100 or 1" - 4" 12 mm 18 mm 12 mm 18 mm Guide tube OD Guide tube length max. Float Limit S.G. 85% Nominal S.G. 50% 3000 mm 6000 mm 3000 mm V44A, V52A, V62A, V83A Guide tube OD 12 mm V80A, V98A, V105A, V120A Guide tube OD 18 mm 6000 mm see page 12 (float designs) Nominal pressure Temperature range Connection see page 12 (float designs) Liquid -45°C ... +125°C Liquid -200°C ... +200°C Transmitter housing -40°C ... +85°C Category 1/2 Liquid T6 -25°C ... +85°C T5 -25°C ... +100°C T4 -25°C ... +135°C T3 -25°C ... +150°C 2-wire Supply voltage Output signal 10 ... 30 VDC 4 ... 20 mA Permissible circuit values Error signal Type of protection intrinsically safe EEx ib IIC Adjustable to 3.6 mA or 21.5 mA Accuracy / linearity Resolution Better ±0.5 mm < 0.1 mm Analogue section Load ± 0.1 % (20°C) + 0.005 % / K 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC Ex-Design Standard design HT design Transmitter housing -40°C ... +40°C -40°C ... +55°C -40°C ... +85°C -40°C ... +85°C Ui < 30 V ; Ii < 200 mA ; Li < 250 µH ; Ci < 5 nF 7 KSR Magnetostrictive Level Transmitters OD 52 Pharmaceutical Design Stainless steel 1.4435 (316L) and 1.4539 Cable gland M16x1,5 Type code Ex only: 120 II 1/2G EEx ia IIC T6-T3 IBExU 02 ATEX 1124 X U Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 L 1 = ... Sanitary Ingold nozzle with union nut and O-ring Guide tube length L = ... Measuring range M=… Guide tube 100 % level Float Float OD FFG-T-IS-V-L.../M.../17,2-V80/88R4/3A/35 (-Ex) FFG-T-IS-V-L.../M.../17,2-V80R/4V/39 (-Ex) 1012-1 Electrical connection Transmitter housing stainless steel 1.4301, Ingress protection IP68 Process connection IS = Sanitary nozzle (Ingold nozzle) FC = Clamp-connection (Triclamp) Guide tube OD Guide tube length max. 17.2 mm Stainless steel 1.4435 or 1.4539, ground and polished, Ra <0.4 6000 mm Float Limit S.G. 85% V80/88R4/3A/35 V80R/4V/39 715 kg/m3 Nominal S.G. 50% Nominal pressure 1220 kg/m3 10 bar Temperature range Liquid -45°C ... +125°C Liquid -200°C ... +200°C Transmitter housing -40°C ... +85°C Category 1/2 Liquid T6 -25°C ... +85°C T5 -25°C ... +100°C T4 -25°C ... +135°C T3 -25°C ... +150°C Ex-Design MF MR = Dairy pipe fitting DIN 11851 F = Flange (DIN, ANSI, JIS) or other sanitary fittings Stainless steel 1.4435, ground and polished, Ra <0.4 Stainless steel 1.4539, electropolished Standard design HT design Transmitter housing -40°C ... +40°C -40°C ... +55°C -40°C ... +85°C -40°C ... +85°C Connection Supply voltage 2-wire 10 ... 30 VDC Output signal Permissible circuit values 4 ... 20 mA Type of protection intrinsically safe EEx ib IIC Error signal Accuracy / linearity Adjustable to 3.6 mA or 21.5 mA Better ±0.5 mm Resolution Analogue section < 0.1 mm ± 0.1 % (20°C) + 0.005 % / K Load 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC Ui < 30 V ; Ii < 200 mA ; Li < 250 µH ; Ci < 5 nF KSR Magnetostrictive Level Transmitters PVC, Polypropylene, PVDF OD 52 OD 52 Cable gland M16x1,5 Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 U U Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 120 120 Cable gland M16x1,5 WAF 36 Mounting flange 100 % level Guide tube OD 20 Float Guide tube length L = ... Measuring range L 1 = ... M=… Guide tube length L = ... L 1 = ... Measuring range M=… BSP 2˝ 100 % level Guide tube OD 20 Float Float OD Float OD PVC Polypropylene PVDF FFG-T-RP...-P-L.../M.../..-P..A FFG-T-RPP...-PP-L.../M.../..-PP..A FFG-T-RPF...-PF-L.../M.../..-PF..A Electrical connection Process connection Transmitter housing stainless steel 1.4301, Ingress protection IP68 Mounting thread Mounting flange BSP 2“ to DIN: DN65 - DN125 , PN10 Form to ANSI: 21/2" - 5" , Class 150 FF 20 mm Guide tube OD Guide tube length max. Float 5000 mm PVC Polypropylene PVDF Limit S.G. 85% Nominal S.G. 50% Nominal pressure see page 12 (float designs) Temperature range Liquid FFG-T-FP/.../...-P-L.../M.../..-P..A FFG-T-FPP/.../...-PP-L.../M.../..-PP..A FFG-T-FPF/.../...-PF-L.../M.../..-PF..A 1012-1 P55A/26 or P80A PP55A/26 or PP80A PF55A/26 or PF80A max. 3 bar Connection 0°C ... +60°C -10°C ... +80°C -10°C ...+100°C Transmitter housing -40°C ... +85°C 2-wire PVC Polypropylene PVDF Supply voltage Output signal 10 ... 30 VDC 4 ... 20 mA Error signal Accuracy / linearity Adjustable to 3.6 mA or 21.5 mA Better ±0.5 mm Resolution Analogue section < 0.1 mm ± 0.1 % (20°C) + 0.005 % / K Load 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC 9 KSR Magnetostrictive Level Transmitters Stainless steel ECTFE-coated and PTFE-lined OD 52 OD 52 Option: anti-static Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 U U Stainless steel transmitter housing Material 1.4301 Ingress protection IP68 Cable gland M16x1,5 120 120 Cable gland M16x1,5 L 1 = ... Mounting flange Float 100 % level Measuring range M=… Guide tube Guide tube length L = ... 100 % level Measuring range M=… Guide tube length L = ... L 1 = ... Mounting flange Float OD Guide tube Float Float OD 1012-1 FFG-T-FVEC/.../…-VEC-L.../M.../18-VEC..A MF FFG-T-FVTF/.../...-VTF--L.../M.../25-TF..A Electrical connection Process connection Transmitter housing stainless steel 1.4301, Ingress protection IP68 Mounting flange to DIN DN50 - DN200 , PN6 - PN100 or to ANSI 2" - 8" , Class 150 - 600 Guide tube OD Guide tube length max. 18 mm 4000 mm 25 mm, PTFE-Sleeve = 3.5 mm thick 5000 mm Float Limit S.G. 85% Nominal S.G. 50% Nominal pressure VEC81A, VEC99A, VEC106A, VEC121A see page 12 (float designs) TF80A, TF90A see page 12 (float designs) max. 3 bar Temperature range Connection Process dep. on liquid Transmitter housing -40°C ... +85°C 2-wire Supply voltage Output signal 10 ... 30 VDC 4 ... 20 mA Error signal Accuracy / linearity Adjustable to 3.6 mA or 21.5 mA Better ±0.5 mm Resolution Analogue section < 0.1 mm ± 0.1 % (20°C) + 0.005 % / K Load 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC KSR Magnetostrictive Level Transmitters Magnetic Level Gauge / Bypass Design Type code Ex only 120 30 Measuring range M… L II 2G EEx ib IIC T6-T3 IBExU 02 ATEX 1124 X 1012-1 FFG-T-V-L.../M.../12 (-Ex) Electrical connection Sensor tube OD Transmitter housing stainless steel 1.4301, Ingress protection IP68 OD 12 mm Sensor length Permissible ambient temperature Connection 200 mm ... 6000 mm Sensor tube -45°C ... +125°C Sensor tube -200°C ... +200°C Transmitter housing -40°C ... +85°C Ex-Design Category 2 Sensor tube T6 -25°C ... T5 -25°C ... T4 -25°C ... T3 -25°C ... 2-wire Supply voltage Output signal 10 ... 30 VDC 4 ... 20 mA Permissible circuit values Error signal Type of protection intrinsically safe EEx ib IIC Adjustable to 3.6 mA or 21.5 mA Accuracy / linearity Resolution Better ±0.5 mm < 0.1 mm Analogue section Load ± 0.1 % (20°C) + 0.005 % / K 900 Ohm at UB = 30V DC ; 650 Ohm at UB = 24V DC ; 100 Ohm at UB = 12V DC Standard design HT design Transmitter housing +85°C -40°C ... +40°C +100°C -40°C ... +55°C +135°C -40°C ... +85°C +150°C -40°C ... +85°C Ui < 30 V ; Ii < 200 mA ; Li < 250 µH ; Ci < 5 nF 11 KSR Magnetostrictive Level Transmitters Spherical floats (S) Cylindrical floats (C) OD C OD C D D D = Limit S.G. at 85% immersed float volume E E B B E = Nominal S.G. at 50% immersed float volume OD A Material Stainless Steel 1012-1 MF Type* Code 6 V44A V52A V62A V83A V80A V98A V105A V120A V120A/38 Titanium T44A T52A T52A/0,6 T52A/0,8 T62A T83A T80A T98A T105A T120A Stainless VEC81A Steel VEC99A E-CTFEVEC106A coated VEC121A PVC P55A P55A/26 P80A Polypropylene PP55A PP55A/26 PP80A PVDF PF55A PF55A/26 PF80A PTFE TF80A TF90A OD A Shape C S S S S S S S S C S S S S S S S S S S S S S C C C C C C C C C C C A OD [mm] B [mm] 44 52 62 83 80 98 105 120 120 44 52 52 52 62 83 80 98 105 120 81 99 106 121 55 55 80 55 55 80 55 55 80 80 90 52 52 61 81 76 96 103 117 116 52 52 52 52 62 81 76 96 103 117 77 97 104 118 54 80 79 54 80 79 69 80 79 100 100 C Max. Max. Weight OD operating operating temp. [mm] pressure [bar] [°C] [g] 15 15 15 15 23 23 23 23 38 15 15 15 15 15 15 23 23 23 23 22 22 22 22 22 26 25 22 26 25 22 26 25 28 28 16 40 32 25 25 25 25 25 25 16 25 60 80 25 25 25 25 25 25 25 25 25 25 3 3 3 3 3 3 3 3 3 3 3 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 dep. on liquid dep. on liquid dep. on liquid dep. on liquid 60 60 60 80 80 80 100 100 100 dep. on liquid dep. on liquid 42 37 52 88 114 215 240 268 332 37 34 41 51 44 60 112 178 166 227 128 245 278 310 70 110 165 51 80 124 92 143 196 250 285 Volume [cm3] 60 57 102 254 198 423 529 811 726 60 57 57 57 102 254 198 423 529 811 210 427 517 794 103 141 339 103 141 339 132 148 339 441 575 Limit S.G. Nominal S.G. 85% 50% [kg/m3] [kg/m3] 818 769 597 408 679 597 533 389 537 720 707 852 1060 505 278 665 595 369 329 718 675 633 459 798 919 537 582 669 431 821 1140 681 667 584 1390 1307 1015 693 1155 1016 907 661 914 1224 1201 1448 1802 859 473 1130 841 627 560 1220 1148 1076 781 1357 1563 974 989 1137 723 1396 1938 1157 1134 992 KSR Magnetostrictive Level Transmitters Limitation of guide tube length for KSR Magnetostrictive Level Transmitters FFG-...-Ex Option B 1012-1 L L Option A Mounted on top of tank Mounted on top of tank and fixed at bottom of tank max. guide tube length in mm Guide tube Option A Option B OD 12 x 1 660 3500 OD 16 x 1 1270 6000 OD 17.2 x 1.6 2100 6000 OD 18 x 1.5 3000 6000 13 QUALITY 1012-1 14 1012-1 15 KSR KUEBLER Niveau-Messtechnik AG 69439 Zwingenberg Germany Tel ++49 (0) 62 63 - 87- 0 Fax ++49 (0) 62 63 - 87 99 06/03 2.000 WRB / ST Printed in Germany Subject to technical alterations [email protected] www.ksr-kuebler.com
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