Kawasaki Parts Catalog
Transcription
GRID NO. This catalog covers: ’06 ’07 KL250 H6F/H7F A-1 This grid covers: Title ’06 ’07 KL250 H6F/H7F (Super SHERPA) Publications......................................................A-2 Model Identification .......................................... A-4 Engine .............................................................. B-1 Chassis.............................................................D-1 © Kawasaki Heavy Industries, Ltd. 2006 Engine No. Location: RH top crankcase, below carburetor Year & Model Color VIN No. Range Engine No. Range ’06 KL250H6F 1. Galaxy Silver Type2 / Ebony (686) JKAKLMH1√6A045001 048000 KL250GE000001 ’07 KL250H7F 1. Ebony (H8) JKAKLMH1√7A048001 KL250GE000001 ’06 ’07 KL250 H6F/H7F(CN) 99912-1347-03 GRID NO. This catalog covers: A-2 ’06 ’07 KL250 H6F/H7F This grid covers: Publications A&P Manual Year & Model Service Manual Owner’s Manual Microfiche General Supplement Basic 2006 KL250H6F 99929-1877 99931-1311-01 99939-1255-52 99924-1250-07 2007 KL250H7F 99929-0016 See above See above See above Supplement 99912-1347-03 See above This catalog covers: GRID NO. ’06 ’07 KL250 H6F/H7F This grid covers: A-3 Parts List Infomation PARTS LIST INFORMATION This parts catalog lists parts and sub-assemblies provided as spare parts. When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures quality and performance of KAWASAKI GENUINE PARTS. 1. HOW TO ODER PARTS E. When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following items exactly as listed in this catalog on your parts order. Part Number Part Name Color Code Specify the color using both color code (which is part of the part number) and name when ordering painted parts. TANK-COMP-FUEL,EBONY Example: 51001-5074-H8 Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete units or next higher assemblies illustrated, are supplied, as spare parts. (+)..................................................Plus (-) ................................................ Minus &.....................................................And 2ND..........................................Second 3RD..............................................Third 4TH ............................................ Fourth AR .................................... As Required ASSY .................................... Assembly CA ......................................... Cut Away CNT ........................................... Center COMP ................................... Complete D...............................................Degree FR ................................................ Front G..................................................Gram 2. EXPLANATION OF PARTS CATALOG FORMAT F. G. H. I. A. B. C. D. Year & Model Title This title describes the year(s) and model(s) contained in this catalog. Part Group Title A representative name for the group of parts illustrated on this page. Referernce Number The reference number is listed on the illustration and parts list. It is the link between the illustration and the parts list. Part Number The number assigned to a part for the purpose of parts ordering. Description Describes the main function of the part and includes data such as size, number of teeth, color,etc. List of Abbreviations HEX.....................................Hexagonal ID = ............................. Inside Diameter KPH.....................Killometers Per Hour L.....................................................Link L = .............................................Length L/...................................................Less LH.........................................Left Hand LWR............................................Lower MM........................................Millimeter MPH ............................. Miles Per Hour NA ................................... Not Available O/S ....................................... Over Size OD =.........................Outside Diameter PR........................................Ply Rating REF......................................Reference RH......................................Right Hand RPM ................ Revolutions Per Minute RR ................................................ Rear STD........................................Standard T .................................................. Teeth T =........................................Thickness U/S......................................Under Size UPP ............................................ Upper V..................................................... Volt W...................................................Watt W/..................................................With WD......................................With Decal WOD.............................. Without Decal Quantity Specifies how many of a part are required at the indicated position on the illustration. Year & Model Indicates which parts are used for a specific vehicle year and model. Additional Information Additional Information is shown as follows: 1) (OPTION) Part is not installed as original equipment, but is available separately. 2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle. 3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle. 4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed. 5) Technical relationships between old part numbers and new part numbers are shown as follows: INTERCHANGE - Old part or new part can be used. SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part. 6) Mid-Year part number changes on a vehicle are noted by engine or frame number references. ( - KZ400DE001181) Affected units are from beginning of model year production up to and including this engine number. (KZ400D-008111 ) Affected units are from this frame number to the end of model year production. (KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range. Specification Code Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the part is used for all specifications. Spec Code Specification CN Canada ’06 ’07 H6F H7F O O GRID NO. This catalog covers: ’06 ’07 KL250 H6F/H7F A-4 This grid covers: Model I.D. ’06 ’07 KL250 H6F/H7F KL250H6F KL250H7F Left Side View Left Side View Right Side View Right Side View GRID NO. This catalog covers: A-5 ’06 ’07 KL250 H6F/H7F This grid covers: Color Combination Parts List ’06 KL250H6F O : Applicable Color: Galaxy Silver Type2 / Ebony (686 ) Part No. Description : Not applicable (1) Spec.Code CN 11050-1445-EZ 14090-1796-6C 16146-5109-6C 32109-1260-EZ 32160-0141-EZ BRACKET,TOOL CASE,C.GRAY COVER,SEAT,EBONY COVER-ASSY,SIDE,LH,EBONY GRIP-FRAME,C.GRAY FRAME-COMP,C.GRAY O O O O O 33001-1526-458 34003-1460-EZ 34003-1461-EZ 35004-1396-6C 36032-5382-6C ARM-COMP-SWING,P.SILVER HOLDER-STEP,RR,LH,C.GRAY HOLDER-STEP,RR,RH,C.GRAY FENDER-FRONT,EBONY COVER-SIDE,RH,EBONY O O O O O 41025-1330-WC 41025-1332-WC 41080-0047-CM 43080-5032-GN 43080-5075-GN RIM,FR,1.60X21,A.BLACK RIM,RR,2.15X18,A.BLACK DISC,FR,SILVER CALIPER-SUB-ASSY,FR,LH,SILVER CALIPER-SUB-ASSY,RR,SILVER O O O O O 45014-1723-10 49006-1312-BD 51083-5257-686 53001-1904-MW 55022-1085-6C SHOCKABSORBER,BLACK BOOT,FORK,BLACK TANK-COMP-FUEL,SILVER/EBONY SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,EBONY O O O O O GRID NO. This catalog covers: A-6 ’06 ’07 KL250 H6F/H7F This grid covers: Color Combination Parts List ’07 KL250H7F O : Applicable Color: Ebony (H8 ) Part No. : Not applicable (1) Description Spec.Code CN 11050-1445-11E 14090-1796-6C 16146-5133-6C 32109-1260-11E 32160-0141-11E BRACKET,TOOL CASE,F.S.BLACK COVER,SEAT,EBONY COVER-ASSY,SIDE,LH,EBONY GRIP-FRAME,F.S.BLACK FRAME-COMP,F.S.BLACK O O O O O 33001-1526-458 34003-1460-11E 34003-1461-11E 35004-1396-6C 36033-5134-6C ARM-COMP-SWING,P.SILVER HOLDER-STEP,RR,LH,F.S.BLACK HOLDER-STEP,RR,RH,F.S.BLACK FENDER-FRONT,EBONY COVER-SIDE,RH,EBONY O O O O O 41025-1330-WC 41025-1332-WC 41080-0047-CM 43080-5032-GN 43080-5075-GN RIM,FR,1.60X21,A.BLACK RIM,RR,2.15X18,A.BLACK DISC,FR,SILVER CALIPER-SUB-ASSY,FR,LH,SILVER CALIPER-SUB-ASSY,RR,SILVER O O O O O 45014-1723-10 49006-1312-BD 51084-5167-H8 53001-1904-MW 55022-1085-6C SHOCKABSORBER,BLACK BOOT,FORK,BLACK TANK-COMP-FUEL,EBONY SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,EBONY O O O O O GRID NO. This catalog covers: B-1 ’06 ’07 KL250 H6F/H7F Engine This grid covers: Pictorial Index B-3 Cylinder Head B-4 Cylinder Head Cover B-5 Cylinder/Piston(s) B-6 Air Cleaner B-7 Muffler(s) B-8 Valve(s) GRID NO. This catalog covers: B-2 ’06 ’07 KL250 H6F/H7F Engine B-9 B-12 Camshaft(s)/Tensioner Transmission This grid covers: Pictorial Index B-10 Crankshaft B-11 Clutch B-13 Gear Change Drum/Shift Fork(s) B-14 Gear Change Mechanism GRID NO. This catalog covers: C-1 ’06 ’07 KL250 H6F/H7F Engine This grid covers: Pictorial Index C-3 Crankcase C-4 Engine Cover(s)(1/2) C-5 Engine Cover(s)(2/2) C-6 Carburetor(1/2) C-7 Carburetor(2/2) C-8 Oil Pump GRID NO. This catalog covers: C-2 ’06 ’07 KL250 H6F/H7F Engine C-9 Generator C-10 Ignition System This grid covers: Pictorial Index C-11 Starter Motor GRID NO. This catalog covers: D-1 ’06 ’07 KL250 H6F/H7F Chassis This grid covers: Pictorial Index D-3 Frame D-4 Frame Fittings D-5 Swingarm D-6 Rear Suspension D-7 Footrests D-8 Fenders GRID NO. This catalog covers: D-2 ’06 ’07 KL250 H6F/H7F Chassis D-9 D-12 Stand(s) Rear Hub This grid covers: Pictorial Index D-10 Wheels/Tires D-11 Front Hub D-13 Brake Pedal D-14 Shock Absorber(s) GRID NO. This catalog covers: E-1 ’06 ’07 KL250 H6F/H7F Chassis This grid covers: Pictorial Index E-3 Front Master Cylinder E-4 Front Brake E-5 Rear Master Cylinder E-6 Rear Brake E-7 Handlebar E-8 Front Fork(H6F) GRID NO. This catalog covers: E-2 ’06 ’07 KL250 H6F/H7F Chassis E-9 E-12 Front Fork(H7F) Seat This grid covers: Pictorial Index E-10 Fuel Tank(1/2) E-11 Fuel Tank(2/2) E-13 Meter(s) E-14 Cables GRID NO. This catalog covers: F-1 ’06 ’07 KL250 H6F/H7F Chassis This grid covers: Pictorial Index F-3 Side Covers/Chain Cover F-4 Headlight(s) F-5 Taillight(s) F-6 Turn Signals F-7 Chassis Electrical Equipment F-8 Ignition Switch GRID NO. This catalog covers: F-2 ’06 ’07 KL250 H6F/H7F Chassis F-9 F-12 Owner’s Tools Decals(Ebony)(H7F) F-10 Labels This grid covers: Pictorial Index F-11 Decals(Silver/Ebony)(H6F) This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-3 This grid covers: Cylinder Head Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11004 11008 11009 11009A 16065 11004-1328 11008-1340 11009-1105 11009-1344 16065-1342 GASKET-HEAD HEAD-COMP-CYLINDER GASKET,10X14.5X1.5 GASKET,8.2X14X1.0 HOLDER-CARBURETOR 39193 49002 92002 92004 92005 39193-1032 49002-1126 92002-1756 92004-1217 92005-1337 PIPE-OIL GUIDE-VALVE BOLT,6X40 STUD,8X22 FITTING,BLEED PIPE 92033 92037 92037A 92042 92043 92033-1247 92037-1304 92037-1610 92042-007 92043-4009 RING-SNAP CLAMP,ID=53,BLACK CLAMP PIN,DOWEL,6.3X8X14 PIN,10.1X12X14 92055 92075 92150 92150A 92151 92055-520 92075-182 92150-1083 92150-1552 92151-1152 RING-O,35.2X1.9 DAMPER BOLT,6X35 BOLT,6X135 BOLT,10X158 92151A 92153 92153A 92153B 92160 92151-1263 92153-0651 92153-1344 92153-1345 92160-1816 92160A 92160-1879 92191 92191-1158 92200 92200-1339 1 1 1 2 4 1 1 1 2 4 1 1 1 AR AR 6 6 2 2 1 1 4 1 2 6 2 4 1 2 6 2 1 20 2 2 2 1 20 2 2 2 BOLT BOLT,BANJO,8X20 BOLT,SOCKET,6X16 BOLT,BANJO,10X23 DAMPER 2 2 2 1 1 2 2 2 1 1 DAMPER TUBE WASHER,10.5X19X2.3 1 1 4 1 1 4 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-4 This grid covers: Cylinder Head Cover Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11061 11065 11065A 14091 92055 11061-0044 11065-1078 11065-1079 14091-0102 92055-1352 GASKET,HEAD COVER CAP CAP COVER,HEAD RING-O,HEAD COVER BOLT 1 1 2 1 3 1 1 2 1 3 92153 92153-1363 BOLT 3 3 2 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-5 This grid covers: Cylinder/Piston(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11005 11060 13001 13002 13008 11005-1860 11060-1740 13001-1492 13002-1073 13008-1177 CYLINDER-ENGINE GASKET,CYLINDER BASE PISTON-ENGINE PIN-PISTON RING-SET-PISTON 1 1 1 1 1 1 1 1 1 1 92033 92043 92033-1054 92043-4009 RING-SNAP PIN,10.1X12X14 2 2 2 2 3 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. This grid covers: B-6 Air Cleaner Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11011 11013 11060 11060A 11065 11011-1625 11013-1265 11060-1773 11060-1799 11065-1066 CASE-AIR FILTER ELEMENT-AIR FILTER GASKET,AIR FILTER GASKET,AIR FILTER CAP CAP,AIR FILTER 1 1 1 1 1 1 1 1 1 1 11065A 13091 13270 14037 14073 11065-1191 13091-1989 13270-1880 14037-1236 14073-1689 CAP,AIR FILTER HOLDER PLATE SCREEN DUCT,AIR INTAKE 1 1 1 1 1 1 1 1 1 1 14073A 92037 92037A 92066 92153 14073-1709 92037-1554 92037-213 92066-1475 92153-0503 DUCT,AIR OUTLET CLAMP CLAMP,TUBE PLUG,DRAIN BOLT,6X12 1 1 1 2 3 1 1 1 2 3 92170 92170A 92171 92172 92172A 92170-1760 92170-1796 92171-0329 92172-0224 92172-0225 CLAMP CLAMP CLAMP SCREW,6X28 SCREW,6X18 1 4 1 3 4 1 4 1 3 4 SCREW,6X16 TUBE,BREATHER TUBE,8X12X50 2 1 2 2 1 2 92172B 92172-0227 92191 92191-1128 92191A 92191-1172 4 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-7 This grid covers: Muffler(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 11060 11060A 16073 18088 11009-1865 11060-1109 11060-1203 16073-1113 18088-0047 GASKET,MUFFLER CONNECTING GASKET,6.2X11.5X1.5 GASKET,EXHAUST PIPE INSULATOR PIPE-EXHAUST 1 7 1 3 1 1 7 1 3 1 18091 49106 49107 92009 92015 18091-0283 49106-1224 49107-1137 92009-1805 92015-1923 BODY-COMP-MUFFLER COVER-MUFFLER COVER-EXHAUST PIPE SCREW NUT 1 1 1 5 2 1 1 1 5 2 92153 92170 461 92153-1308 92170-1454 461S0600 BOLT,FLANGED,8X16 CLAMP,MUFFLER WASHER-SPRING,6MM 2 1 5 2 1 5 5 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-8 This grid covers: Valve(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 12004 12005 12009 12011 12032 12004-1131 12005-1241 12009-1073 12011-1053 12032-0008 VALVE-INTAKE VALVE-EXHAUST RETAINER-VALVE SPRING COLLET TAPPET 16007 49078 92049 92180 92180A 16007-1160 49078-1154 92049-1349 92180-1014 92180-1016 SEAT-SPRING SPRING-ENGINE VALVE SEAL-OIL,VSB 4.3 7.5 5.3 8.3 SHIM,T=2.50 SHIM,T=2.55 4 4 4 4 4 4 4 4 AR AR 92180B 92180C 92180D 92180E 92180F 92180-1018 92180-1020 92180-1022 92180-1024 92180-1026 SHIM,T=2.60 SHIM,T=2.65 SHIM,T=2.70 SHIM,T=2.75 SHIM,T=2.80 AR AR AR AR AR AR AR AR AR AR 92180G 92180H 92180I 92180J 92180K 92180-1028 92180-1030 92180-1032 92180-1034 92180-1036 SHIM,T=2.85 SHIM,T=2.90 SHIM,T=2.95 SHIM,T=3.00 SHIM,T=3.05 AR AR AR AR AR AR AR AR AR AR 92180L 92180M 92180N 92180O 92180P 92180-1038 92180-1040 92180-1042 92180-1044 92180-1046 SHIM,T=3.10 SHIM,T=3.15 SHIM,T=3.20 SHIM,T=3.25 SHIM,T=3.30 AR AR AR AR AR AR AR AR AR AR 92180Q 92180R 92180S 92180T 92180-1048 92180-1050 92180-1052 92180-1054 SHIM,T=3.35 SHIM,T=3.40 SHIM,T=3.45 SHIM,T=3.50 AR AR AR AR AR AR AR AR 6 JUL.14,2006 2 2 4 8 4 2 2 4 8 4 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-9 This grid covers: Camshaft(s)/Tensioner Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 11065 12046 12048 12053 11009-1858 11065-1128 12046-1186 12048-1156 12053-1386 GASKET,TENSIONER CAP SPROCKET TENSIONER-ASSY GUIDE-CHAIN,RR 1 1 2 1 1 1 1 2 1 1 12053A 12053B 14014 14020 49118 12053-1390 12053-1401 14014-1139 14020-1054 49118-1162 GUIDE-CHAIN,UPP GUIDE-CHAIN,FR PLATE-POSITION RETAINER,TENSIONER CAMSHAFT-COMP,INTAKE 1 1 1 1 1 1 1 1 1 1 49118A 92002 92022 92055 92057 49118-1163 92002-1356 92022-304 92055-1555 92057-1440 CAMSHAFT-COMP,EXHAUST BOLT,FLANGED,6X9.5 WASHER,6.2X11X1 RING-O,TENSIONER CHAIN,CAM,92RH2010 1 1 1 1 1 1 1 1 1 1 92143 92144 92150 92151 92153 92143-1836 92144-1921 92150-1650 92151-1154 92153-1364 COLLAR,TENSIONER SPRING,TENSIONER BOLT,SOCKET,6X10 BOLT,L=30 BOLT,SOCKET,6X20 1 1 4 1 2 1 1 4 1 2 132J0612 BOLT-FLANGED-SMALL,6X12 1 1 132 7 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. This grid covers: B-10 Crankshaft Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13031 13041 13097 13101 92015 13031-1424 13041-1120 13097-1385 13101-1253 92015-1581 CRANKSHAFT-COMP BALANCER GEAR-PRIMARY SPUR,30T GEAR-ASSY,BALANCER NUT,16MM 1 1 1 1 1 1 1 1 1 1 92022 92033 92038 92022-1356 92033-029 92038-1057 WASHER,16.3X29X1.75 RING-SNAP,18MM KEY 1 1 1 1 1 1 8 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-11 This grid covers: Clutch Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13086 13087 13088 13089 13089A 13086-1072 13087-1150 13088-1125 13089-1085 13089-1094 WHEEL-CLUTCH HUB-CLUTCH PLATE-FRICTION PLATE-CLUTCH PLATE-CLUTCH,T=1.6 13089B 13089C 13091 13091A 13095 13089-1116 13089-1117 13091-1134 13091-1683 13095-1352 PLATE-CLUTCH,T=2.0 PLATE-CLUTCH,T=1.2 HOLDER,CLUTCH PUSHER HOLDER,CLUTCH SPRING HOUSING-COMP-CLUTCH 13114 13236 92015 92022 92026 13114-1068 13236-1295 92015-1581 92022-1356 92026-1496 PUSHER-CLUTCH LEVER-COMP NUT,16MM WASHER,16.3X29X1.75 SPACER,20.3X36X2.0 1 1 1 1 2 1 1 1 1 2 92045 92143 92144 92151 92200 92045-1236 92143-1959 92144-1996 92151-1218 92200-1079 BEARING-BALL,627 COLLAR SPRING,CLUTCH BOLT,5X35 WASHER,JUDDER SPRING 1 1 6 6 1 1 1 6 6 1 WASHER,JUDDER PLATE WASHER,7X12.5X0.8 1 1 1 1 92200A 92200-1080 92200B 92200-1197 9 JUL.14,2006 1 1 7 1 5 1 1 7 1 5 AR AR AR AR 1 1 1 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-12 This grid covers: Transmission Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13127 13128 13129 13144 13260 13127-1258 13128-1224 13129-1650 13144-1237 13260-1656 SHAFT-TRANSMISSION INPUT,11T SHAFT-TRANSMISSION OUTPUT GEAR,OUTPUT 3RD,27T SPROCKET-OUTPUT,14T GEAR,INPUT 3RD&4TH,18T&27T 1 1 1 1 1 1 1 1 1 1 13260A 13260B 13260C 13260D 13260E 13260-1657 13260-1658 13260-1660 13260-1661 13260-1662 GEAR,INPUT 5TH,26T GEAR,INPUT TOP,27T GEAR,OUTPUT 4TH,31T GEAR,OUTPUT 5TH,25T GEAR,OUTPUT TOP,23T 1 1 1 1 1 1 1 1 1 1 13260F 13260G 13260H 92022 92022A 13260-1672 13260-1673 13260-1674 92022-159 92022-1614 GEAR,INPUT 2ND,16T GEAR,OUTPUT LOW,34T GEAR,OUTPUT 2ND,34T WASHER,25.3X30X0.5 WASHER,17.3X25X0.5 1 1 1 1 2 1 1 1 1 2 92022B 92022C 92022D 92026 92027 92022-198 92022-255 92022-270 92026-079 92027-1315 WASHER,22.3X27X0.5 WASHER,17.3X28X1 WASHER,17.3X30X1.4 SPACER,30X38X1.0 COLLAR,17X22X8.5 1 1 1 1 1 1 1 1 1 1 92027A 92028 92028A 92033 92033A 92027-1800 92028-1822 92028-1823 92033-026 92033-032 COLLAR,25X32X15.3 BUSHING,OUTPUT 3RD&4TH GEAR BUSHING,INPUT TOP GEAR RING-SNAP,24MM RING-SNAP 1 1 1 4 1 1 1 1 4 1 92033B 92055 92200 92200A 92033-1293 92055-1293 92200-1370 92200-1371 RING-SNAP RING-O,21.5X1.5 WASHER,INPUT WASHER,OUTPUT 3 1 2 2 3 1 2 2 10 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-13 This grid covers: Gear Change Drum/Shift Fork(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13091 13091A 13140 13140A 13140B 13091-1856 13091-1862 13140-1216 13140-1217 13140-1218 HOLDER,CHANGE DRUM HOLDER,CHANGE DRUM FORK-SHIFT,5TH&TOP FORK-SHIFT,2ND&3RD FORK-SHIFT,LOW&4TH 1 1 1 1 1 1 1 1 1 1 13141 13151 49047 49047A 92065 13141-1198 13151-1080 49047-1056 49047-1057 92065-058 DRUM-CHANGE SWITCH-COMP,NEUTRAL ROD-SHIFT,L=106.7 ROD-SHIFT,L=71.7 GASKET,10.5X16X1 1 1 1 1 1 1 1 1 1 1 92150 610 92150-1484 610A0408 BOLT,SOCKET,6X35 ROLLER,4X8 1 2 1 2 11 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. B-14 This grid covers: Gear Change Mechanism Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13161 13236 13242 92022 92022A 13161-1242 13236-1209 13242-1344 92022-1496 92022-1827 LEVER-COMP-CHANGE SHAFT LEVER-COMP,NEUTRAL POSITION LEVER-ASSY-CHANGE,PEDAL WASHER,13.3X20X1 WASHER,6X12.8X1.2 1 1 1 1 1 1 1 1 1 1 92026 92081 92081A 92081B 92143 92026-1217 92081-076 92081-1129 92081-1993 92143-1148 SPACER SPRING,CHANGE LEVER SPRING,TENSION SPRING,POSITION LEVER COLLAR 1 1 1 1 1 1 1 1 1 1 92151 92152 92160 172 311 92151-1252 92152-1075 92160-1108 172G0612 311G0600 BOLT,FLANGED-SMALL,6X20 COLLAR DAMPER,CHANGE PEDAL BOLT-STUD,6X12 NUT-HEX,6MM 1 1 1 1 1 1 1 1 1 1 480J1300 CIRCLIP-TYPE-C,13MM 1 1 480 12 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. This grid covers: C-3 Crankcase Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 14001 14067 92001 92022 92042 14001-5359 14067-006 92001-1829 92022-1415 92042-007 SET-CRANKCASE FITTING,BREATHER BOLT,W/WASHER,6X14 WASHER,10.2X18X1.0,SK5 PIN,DOWEL,6.3X8X14 1 1 2 1 2 1 1 2 1 2 92045 92045A 92045B 92045C 92045D 92045-036 92045-1041 92045-1287 92045-1288 92045-1291 BEARING-BALL,#6905 BEARING-BALL,TMB204 JR BEARING-BALL,TMB203LU BEARING-BALL,TMB205LU BEARING-BALL,TMB203 1 1 1 1 1 1 1 1 1 1 92045E 92045F 92045G 92049 92065 92045-1346 92045-1347 92045-1348 92049-1577 92065-058 BEARING-BALL,TMB302JR2 BEARING-BALL,TMB306JR2 BEARING-BALL,3TM-6207CJR2 SEAL-OIL,TC32457 GASKET,10.5X16X1 2 1 1 1 1 2 1 1 1 1 92066 92143 92150 92150A 92150B 92066-1241 92143-1263 92150-1803 92150-1874 92150-1875 PLUG,DRAIN COLLAR BOLT,RETURN SPRING BOLT,SOCKET,6X50 BOLT,SOCKET,6X35 1 1 1 1 1 1 1 1 1 1 92151 92153 92170 92190 172 92151-1234 92153-0018 92170-1803 92190-1493 172G0680 BOLT,6X50 BOLT,FLANGED,6X70 CLAMP,TUBE TUBE BOLT-STUD,6X80 6 2 1 1 1 6 2 1 1 1 13 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-4 This grid covers: Engine Cover(s)(1/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11012 11050 11060 11060A 11060B 11012-1994 11050-1139 11060-1287 11060-1324 11060-1326 CAP BRACKET GASKET,14X20X2 GASKET,CLUTCH COVER INNER GASKET,GENERATOR COVER 1 1 2 1 1 1 1 2 1 1 11060C 11060D 13270 14014 14026 11060-1327 11060-1641 13270-1781 14014-1062 14026-1248 GASKET,TRANSMISSION COVER GASKET,CAP PLATE PLATE-POSITION COVER-CHAIN 1 1 1 1 1 1 1 1 1 1 14031 14032 14044 14090 16115 14031-1341 14032-1458 14044-1093 14090-1793 16115-1053 COVER-GENERATOR COVER-CLUTCH HOLDER-CABLE COVER,TRANSMISSION CAP-OIL FILLER 1 1 1 1 1 1 1 1 1 1 16130 52005 92015 92042 92046 16130-1001 52005-1009 92015-1193 92042-007 92046-1010 VALVE-ASSY-RELIEF GAUGE,OIL LEVEL NUT,FLANGED,6MM PIN,DOWEL,6.3X8X14 BEARING-NEEDLE,HK1210 1 1 1 6 1 1 1 1 6 1 92046A 92049 92049A 92051 92055 92046-1230 92049-1191 92049-1262 92051-005 92055-012 BEARING-NEEDLE SEAL-OIL SEAL-OIL,AG0353-F0 SEAL-OIL,TB13225.5 RING-O 1 1 1 1 1 1 1 1 1 1 92055A 92055B 92065 92066 92066A 92055-091 92055-1146 92065-023 92066-1411 92066-1456 RING-O RING-O,20X2 GASKET PLUG,RCA297 PLUG 1 1 1 1 1 1 1 1 1 1 92066B 92066C 92150 92151 92151A 92066-1457 92066-1481 92150-1406 92151-1131 92151-1134 PLUG,CRANK PLUG BOLT,5X8 BOLT,6X40 BOLT,6X30 1 2 4 6 6 1 2 4 6 6 92151B 92151C 92151D 92151E 92153 92151-1252 92151-1311 92151-1336 92151-1930 92153-0695 BOLT,FLANGED-SMALL,6X20 BOLT,6X18 BOLT,6X45 BOLT,FLANGED-SMALL,6X25 BOLT,6X16 3 3 1 11 2 3 3 1 11 2 14 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-5 This grid covers: Engine Cover(s)(2/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 92153A 92160 92170 92172 120 132 15 92153-0696 92160-1823 92170-1785 92172-0223 120P0610 BOLT,6X55 DAMPER CLAMP SCREW,6X16 BOLT-SOCKET,6X10 1 1 1 1 1 1 1 1 1 1 132L0812 BOLT-FLANGED-SMALL,8X12 1 1 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-6 This grid covers: Carburetor(1/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13270 13280 14090 15003 16005 13270-1907 13280-1077 14090-1873 15003-0101 16005-1080 PLATE,CHAMBER TOP HOLDER COVER,AIR CUT VALVE CARBURETOR-ASSY,BST34 TOP-CHAMBER,MIXING 1 1 1 1 1 1 1 1 1 1 16014 16016 16017 16021 16030 16014-1110 16016-1111 16017-1410 16021-1215 16030-1085 SCREW-PILOT AIR PLUNGER,STARTER JET-NEEDLE,P-3M SCREW-THROTTLE STOP VALVE-FLOAT 1 1 1 1 1 1 1 1 1 1 16031 16034 16126 16187 39031 16031-1091 16034-001 16126-1347 16187-1124 39031-1007 FLOAT WASHER,MAIN JET VALVE,VACUUM NEEDLE-JET,4C16 CAP-END,CARBURETOR 1 1 1 1 1 1 1 1 1 1 43028 54017 92009 92009A 92009B 43028-1026 54017-1196 92009-1810 92009-1811 92009-1826 DIAPHRAGM,COASTING RICHER CABLE-STARTER SCREW SCREW SCREW,DRAIN 1 1 1 2 1 1 1 1 2 1 92027 92033 92055 92063 92063A 92027-1103 92033-1290 92055-1575 92063-1100 92063-1101 (OPTION) COLLAR,THROTTLE VALVE RING-SNAP RING-O,FLOAT CHAMBER JET-MAIN,#A127.5 JET-MAIN,#A122.5 1 1 1 1 1 1 1 1 AR AR 92063B 92063-1102 (OPTION) 92063C 92063-1103 (OPTION) 92063D 92063-1104 (OPTION) 92064 92064-1183 92064A 92064-1205 JET-MAIN,#A125 AR AR JET-MAIN,#A130 AR AR JET-MAIN,#A132.5 AR AR JET-PILOT,#A17.5 JET-PILOT,#90 1 1 1 1 92066 92143 92145 92145A 92170 92066-1501 92143-1986 92145-1103 92145-1104 92170-1816 PLUG,PILOT AIR SCREW COLLAR SPRING,AIR CUT VALVE SPRING,VACUUM VALVE CLAMP 1 1 1 1 1 1 1 1 1 1 92191 92191-1199 TUBE,5X8X400 1 1 16 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-7 This grid covers: Carburetor(2/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 92191A 92191B 92191C 92191D 220 92191-1200 92191-1201 92191-1202 92191-1203 220D0410 220A 220D0412 220B 220D0510 17 TUBE,3X7X350 TUBE,5.3X10.5X175 TUBE,L=290 TUBE,3X5X350 SCREW-PAN-CROS,4X10 1 1 1 1 4 1 1 1 1 4 SCREW-PAN-CROSS,4X12 SCREW-PAN-CROS,5X10 4 1 4 1 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-8 This grid covers: Oil Pump Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11012 13216 16082 16142 16154 11012-1995 13216-1162 16082-1151 16142-1123 16154-1077 CAP,OIL FILTER GEAR-COMP PUMP-ASSY-OIL COVER-PUMP ROTOR-PUMP 1 1 1 1 1 1 1 1 1 1 49065 52010 92022 92042 92055 49065-1058 52010-1053 92022-1181 92042-007 92055-074 FILTER-OIL ELEMENT-OIL FILTER WASHER,10.2X14.5X1.0 PIN,DOWEL,6.3X8X14 RING-O,OD=13 1 1 1 2 1 1 1 1 2 1 92055A 92144 92153 220 220A 92055-1577 92144-1761 92153-0695 220B0610 220B0625 RING-O,52.6X2.4 SPRING BOLT,6X16 SCREW-PAN-CROS,6X10 SCREW-PAN-CROS,6X25 1 1 2 3 1 1 1 2 3 1 SCREW-PAN-CROS,6X30 CIRCLIP-TYPE-E,6MM O RING,10MM 2 1 1 2 1 1 220B 220B0630 482 482J6000 670 670B2010 18 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. This grid covers: C-9 Generator Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 21003 21007 21066 92150 92151 21003-1312 21007-1273 21066-1108 92150-1708 92151-1930 STATOR ROTOR,MAGNETO REGULATOR-VOLTAGE BOLT,12X50 BOLT,FLANGED-SMALL,6X25 1 1 1 1 2 1 1 1 1 2 92170 120 220 510 92170-1346 120P0530 220B0512 510A3100 CLAMP BOLT-SOCKET,5X30 SCREW-PAN-CROS,5X12 KEY-WOODRUFF 1 3 2 1 1 3 2 1 19 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-10 This grid covers: Ignition System Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 21119 21121 21130 92070 92070A 21119-1489 21121-1230 21130-1002 92070-0019 IGNITER COIL-IGNITION CAP-SPARK PLUG PLUG-SPARK,CR8E(NGK) PLUG-SPARK,U27ESR-N(ND) (LOCAL PROCUREMENT ITEM) (OPTION) 1 1 1 1 1 1 1 1 AR AR PLUG-SPARK,U24ESR-N(ND) (LOCAL PROCUREMENT ITEM) 92070C 92070-1209 PLUG-SPARK,CR7E(NGK) (OPTION) 92070D 92070-1266 PLUG-SPARK,CR9E(NGK) (OPTION) 92071 92071-1244 GROMMET,PLUG CAP 92071A 92071-1245 GROMMET,HIGH TENSION AR AR 92070B 92151 92160 92151-1311 92160-1259 20 BOLT,6X18 DAMPER,IGNITER JUL.14,2006 AR AR AR AR 1 1 1 1 2 1 2 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Engine GRID NO. C-11 This grid covers: Starter Motor Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13091 13194 13216 21017 21025 13091-1992 13194-1091 13216-1148 21017-017 21025-011 HOLDER CLUTCH-ONEWAY GEAR-COMP,ONEWAY CLUTCH GROMMET,STARTER TERMINAL WASHER,9.1X18X0.2 21039 21040 21163 26006 26011 21039-1062 21040-1057 21163-1256 26006-1051 26011-1604 BRUSH,CARBON SPRING-BRUSH STARTER-ELECTRIC FUSE,20A-Y WIRE-LEAD 1 2 1 1 1 1 2 1 1 1 27010 39076 42034 59051 92002 27010-0004 39076-1069 42034-1181 59051-1304 92002-1778 SWITCH LIMITER,STARTER IDLER GEAR COUPLING GEAR-SPUR,IDLE BOLT,SOCKET,6X16 1 1 1 1 6 1 1 1 1 6 92015 92022 92022A 92022B 92022C 92015-1476 92022-1132 92022-1458 92022-1649 92022-1781 NUT,STARTER MOTOR WASHER,9.1X18X0.8 WASHER,LOCK,T=2.0 WASHER,10.2X20X0.5 WASHER,27.2X44X1.0 2 1 2 4 1 2 1 2 4 1 92026 92055 92055A 92055B 92150 92026-1450 92055-1276 92055-1370 92055-1381 92150-1838 SPACER RING-O RING-O,4.5X2.0 RING-O,STARTER MOTOR BOLT,STARTER MOTOR 1 1 3 2 2 1 1 3 2 2 92151 92172 92151-1134 92172-0234 BOLT,6X30 SCREW-PAN-WS-CROS,5X10 2 2 2 2 21 JUL.14,2006 1 1 1 1 1 1 1 1 AR AR This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-3 This grid covers: Frame Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 32160 32160A 55020 92015 92015A 32160-0141-EZ 32160-0141-11E 55020-1734 92015-1546 92015-1867 FRAME-COMP,C.GRAY FRAME-COMP,F.S.BLACK GUARD,ENGINE NUT,25MM,T=12 NUT,STEERING STEM,22MM 1 1 1 1 1 1 1 92022 92027 92049 92049A 92075 92022-1873 92027-251 92049-1162 92049-1214 92075-005 WASHER,STEERING STEM COLLAR,L=13.1 SEAL-OIL,XMHE36X52X4J SEAL-OIL,STEERING STEM DAMPER 1 1 1 1 1 1 1 1 1 1 92075A 92116 92116A 92160 92160A 92075-1690 92116-1009 92116-1052 92160-1835 92160-1884 DAMPER BEARING-ROLLER,HR320/28XJ BEARING-ROLLER,HICAP 32005JR DAMPER DAMPER 1 1 1 1 2 1 1 1 1 2 132V0620 BOLT-FLANGED-SMALL,6X20 1 1 132 22 JUL.14,2006 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-4 This grid covers: Frame Fittings Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11012 11050 11050A 32099 32099A 11012-1589 11050-1445-EZ 11050-1445-11E 32099-1184 32099-1185 CAP,BUNGEE CORD HOOK BRACKET,TOOL CASE,C.GRAY BRACKET,TOOL CASE,F.S.BLACK CASE,TOOL,BODY CASE,TOOL,CAP 32109 32109A 32190 32190A 55020 32109-1260-EZ 32109-1260-11E 32190-1099 32190-1100 55020-1606 GRIP-FRAME,C.GRAY GRIP-FRAME,F.S.BLACK BRACKET-ENGINE,HEAD BRACKET-ENGINE,FR GUARD,FOOT,LH 2 2 1 2 2 2 1 55020A 92002 92002A 92002B 92002C 55020-1607 92002-1221 92002-1674 92002-1849 92002-1936 GUARD,FOOT,RH BOLT BOLT,10X90 BOLT,FLANGED,8X90 BOLT,FLANGED,10X53 1 2 1 2 1 1 2 1 2 1 92015 92015A 92015B 92022 92022A 92015-1221 92015-1432 92015-1602 92022-1561 92022-1768 NUT,LOCK,5MM NUT,8MM NUT,6MM WASHER,8.5X20X1.6 WASHER,11.5X20.5X1.6 1 4 1 2 1 1 4 1 2 1 92072 92093 92093A 92143 92150 92072-1195 92093-1450 92093-1451 92143-1234 92150-1392 BAND,L=202 SEAL,AIR CLEANER,LH SEAL,AIR CLEANER,RH COLLAR BOLT,FLANGED,6X14,WASHER 4 1 1 2 2 4 1 1 2 2 92150A 92150B 92150C 92210 130 92150-1590 92150-1642 92150-3732 92210-1080 130G0816 BOLT,ADJUST,5X45 BOLT,FLANGED,10X120 BOLT,6X14 NUT,LOCK,FLANGED,10MM BOLT-FLANGED,8X16 1 1 1 3 4 1 1 1 3 4 221B0512 SCREW-CSK-CROSS,5X12 4 4 221 23 JUL.14,2006 4 1 1 1 4 1 1 1 2 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. This grid covers: D-5 Swingarm Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 12053 12053A 33001 41068 42036 12053-1389 12053-1392 33001-1526-458 41068-1078 42036-1335 GUIDE-CHAIN,RR GUIDE-CHAIN,FR ARM-COMP-SWING,P.SILVER AXLE,FR,15X242 SLEEVE,15.1X22X52 1 1 1 1 2 1 1 1 1 2 92009 92015 92015A 92046 92049 92009-1789 92015-1078 92015-1407 92046-1174 92049-1289 SCREW,SET,SOCKET,10X21 NUT,FLANGED,6MM NUT,14MM BEARING-NEEDLE,TA2230Z SEAL-OIL,MHA22X29X5.7F 2 2 1 2 4 2 2 1 2 4 92143 132 220 92143-1156 132V0616 220B0608 COLLAR BOLT-FLANGED-SMALL,6X16 SCREW-PAN-CROS,6X8 4 2 4 4 2 4 24 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-6 This grid covers: Rear Suspension Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 39007 42036 42036A 42036B 46102 39007-1265 42036-1204 42036-1336 42036-1337 46102-1428 ARM-SUSP,UNI TRAK SLEEVE,15X20X47.5 SLEEVE,12.1X18X77.5 SLEEVE,10.1X16X26.5 ROD,SUSPENSION 1 1 2 1 2 1 1 2 1 2 92001 92015 92015A 92022 92046 92001-1499 92015-1335 92015-1433 92022-1196 92046-1110 BOLT,FLANGED,10X44 NUT,FLANGED,10MM NUT,LOCK,FLANGED,12MM WASHER,12.4X28X4.5 BEARING-NEEDLE,BM202726 1 1 3 2 1 1 1 3 2 1 92046A 92046B 92046C 92049 92049A 92046-1144 92046-1192 92046-1238 92049-1109 92049-1328 BEARING-NEEDLE,18BM2416 BEARING-NEEDLE,16BM2212 BEARING-NEEDLE,7E-HVS18X24X16 SEAL-OIL,ARM SEAL-OIL 2 1 3 2 4 2 1 3 2 4 92049B 92150 92150A 92151 92049-1466 92150-1125 92150-1213 92151-1169 SEAL-OIL,SD03 16 22 5.7 BOLT,FLANGED,10X50 BOLT,ROD,12X85 BOLT,FLANGED,12X110 2 1 1 2 2 1 1 2 25 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-7 This grid covers: Footrests Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 34003 34003A 34003B 34003C 34028 34003-1460-EZ 34003-1460-11E 34003-1461-EZ 34003-1461-11E 34028-009 HOLDER-STEP,RR,LH,C.GRAY HOLDER-STEP,RR,LH,F.S.BLACK HOLDER-STEP,RR,RH,C.GRAY HOLDER-STEP,RR,RH,F.S.BLACK STEP,RR 2 1 2 34028A 34028B 92022 92022A 92043 34028-1431 34028-1432 92022-1568 92022-239 92043-1217 STEP,FR,LH STEP,FR,RH WASHER,20X30X2.3 WASHER,10.5X20X1 PIN,10X35 1 1 2 2 2 1 1 2 2 2 92043A 92076 92081 92081A 132 92043-1464 92076-020 92081-1606 92081-1607 132J0820 PIN,6X28 DAMPER SPRING,STEP,LH SPRING,STEP,RH BOLT-FLANGED-SMALL,8X20 2 2 1 1 4 2 2 1 1 4 PIN-COTTER,2.0X15 PIN-COTTER,2.0X18 2 2 2 2 550 550D2015 550A 550D2018 26 JUL.14,2006 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-8 This grid covers: Fenders Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 14090 23036 35004 35019 35023 14090-1796-6C 23036-1146 35004-1396-6C 35019-1345 35023-1530 COVER,SEAT,EBONY BRACKET-TAIL LAMP FENDER-FRONT,EBONY FLAP,RR FENDER,FR FENDER-REAR 1 1 1 1 1 1 1 1 1 1 92009 92015 92015A 92022 92071 92009-1663 92015-1700 92015-1798 92022-263 92071-056 SCREW,6X18 NUT NUT,5MM WASHER,5.2X16X1.2 GROMMET 6 6 2 2 4 6 6 2 2 4 92143 92150 92150A 92152 92160 92143-1984 92150-1133 92150-1507 92152-1163 92160-1826 COLLAR,5.6X8X9.3 BOLT,6X14 BOLT,FLANGED,6X25 COLLAR DAMPER,TAIL LAMP BRACKET 2 2 4 4 1 2 2 4 4 1 92161 130 92161-1084 130G0520 DAMPER BOLT-FLANGED,5X20 1 2 1 2 27 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-9 This grid covers: Stand(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 34024 92002 92015 92145 34024-1337 92002-1813 92015-1188 92145-0116 28 STAND-SIDE BOLT,SIDE STAND NUT,LOCK,10MM,BLACK SPRING,SIDE STAND JUL.14,2006 1 1 1 1 1 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-10 This grid covers: Wheels/Tires Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11012 41009 41009A 41022 41022A 11012-1670 41009-1194 41009-1195 41022-1145 41022-1178 CAP,BEAD STOPPER TIRE,FR,2.75-21 45P,TW301(BS) TIRE,RR,4.10-18 59P,TW302(BS) TUBE-TIRE,4.10-18(BS) TUBE-TIRE,2.75/3.50-21(BS) 2 1 1 1 1 2 1 1 1 1 41023 41023A 41025 41025A 41029 41023-1009 41023-1086 41025-1330-WC 41025-1332-WC 41029-0017 BAND-RIM,X-21(BS) BAND-RIM,4.10-18(BS) RIM,FR,1.60X21,A.BLACK RIM,RR,2.15X18,A.BLACK SPOKE-INNER,FR,229MMX167D 1 1 1 1 18 1 1 1 1 18 41029A 41029B 41030 41030A 41032 41029-0018 41029-0019 41030-0006 41030-0007 41032-1073 SPOKE-INNER,RR,RH,190MMX162D SPOKE-INNER,RR,LH,194MMX172D SPOKE-OUTER,FR,227MMX167D SPOKE-OUTER,RR,LH,192MMX172D NIPPLE-SPOKE 18 9 18 9 72 18 9 18 9 72 29 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. This grid covers: D-11 Front Hub Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 41034 41068 41068A 92015 92143 41034-0007 41068-0013 41068-0062 92015-1407 92143-1033 92143A 92143-1918 481 481J3500 601 601B6202UG 30 DRUM-ASSY,FRONT BRAKE AXLE,FR AXLE,FR NUT,14MM COLLAR,15.2X22X67 1 1 1 1 1 1 COLLAR,FR AXLE,L=19.5 CIRCLIP-TYPE-C,35MM BEARING-BALL,#6202UG 1 1 2 1 1 2 JUL.14,2006 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-12 This grid covers: Rear Hub Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11012 33040 41034 41068 42041 11012-1581 33040-1163 41034-1306 41068-1393 42041-1488 CAP,AXLE ADJUSTER-CHAIN DRUM-ASSY,REAR BRAKE AXLE,RR SPROCKET-HUB,43T 2 2 1 1 1 2 2 1 1 1 92004 92015 92015A 92033 92049 92004-1239 92015-1432 92015-1765 92033-1041 92049-1314 STUD,8X17 NUT,8MM NUT,CASTLE,14MM RING-SNAP,42MM SEAL-OIL,MHSA25 42 6 6 6 1 1 2 6 6 1 1 2 92057 92058 92143 92143A 92143B 92057-0017 92058-1100 92143-1020 92143-1924 92143-1925 CHAIN,DRIVE,EK520LV-OX102L JOINT-CHAIN,DRIVE COLLAR,L=115 COLLAR,RR AXLE,LH,L=28 COLLAR,RR AXLE,RH,L=13 1 1 1 1 1 1 1 1 1 1 550D3025 601B6302UG PIN-COTTER,3.0X25 BEARING-BALL,#6302UG 1 2 1 2 550 601 31 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-13 This grid covers: Brake Pedal Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 43077 92022 92055 92144 92190 550 32 43077-1083 92022-1561 92055-1148 92144-1752 92190-1488 LEVER-ASSY-BRAKE,PEDAL WASHER,8.5X20X1.6 RING-O,OD=18.5 SPRING,BRAKE PEDAL RETURN TUBE,13X16X25 1 1 2 1 1 1 1 2 1 1 550D2525 PIN-COTTER,2.5X25 1 1 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. D-14 This grid covers: Shock Absorber(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 45014 92092 45014-1723-10 92092-1016 33 SHOCKABSORBER,BLACK BUSHING-RUBBER,SHOCKABSORBER JUL.14,2006 1 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-3 This grid covers: Front Master Cylinder Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 27010 43015 43020 43022 43026 27010-0025 43015-0021 43020-1065 43022-1010 43026-1081 SWITCH,BRAKE CYLINDER-ASSY-MASTER,FR PISTON-COMP-BRAKE STOPPER-BRAKE,PISTON CAP-BRAKE 1 1 1 1 1 1 1 1 1 1 43028 43034 43064 43095 46092 43028-1061 43034-1144 43064-007 43095-0161 46092-1199 DIAPHRAGM HOLDER-BRAKE,MASTER CYLINDER GROMMET,HOSE CLAMP HOSE-BRAKE,FR LEVER-GRIP,FRONT BRAKE 1 1 1 1 1 1 1 1 1 1 49006 49016 49091 92002 92002A 49006-1040 49016-1044 49091-0001 92002-1323 92002-1893 BOOT,DUST COVER-SEAL,MASTER CYLINDER WASHER-SEAL,10.1X14.5X1.5 BOLT,SCREW,4X12 BOLT,ADJUST 1 1 4 1 1 1 1 4 1 1 92015 92015A 92022 92037 92072 92015-1528 92015-1642 92022-1814 92037-1898 92072-1195 NUT,FLANGED,6MM NUT,ADJUST WASHER CLAMP,HOSE BAND,L=202 1 1 1 1 2 1 1 1 1 2 92144 92150 92151 92153 92153A 92144-1103 92150-1435 92151-1215 92153-0502 92153-0547 SPRING,RETURN BOLT,6X12 BOLT,LEVER SET BOLT,6X20 BOLT 1 2 1 1 2 1 2 1 1 2 92153B 92170 92170A 92170B 92171 92153-0627 92170-1749 92170-1778 92170-1781 92171-0387 BOLT,OIL,L=23 CLAMP,BRAKE HOSE CLAMP,BRAKE HOSE CLAMP,BRAKE HOSE CLAMP,HOSE 2 1 1 1 1 2 1 1 1 1 92171A 92172 132 132A 224 92171-1079 92172-0083 132J0612 132J0616 224B0520 CLAMP,BRAKE HOSE SCREW BOLT-FLANGED-SMALL,6X12 BOLT-FLANGED-SMALL,6X16 SCREW-PAN-WP-CROS,5X20 1 2 1 1 1 1 2 1 1 1 34 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-4 This grid covers: Front Brake Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 32085 41080 43044 43048 43049 32085-1437 41080-0047-CM 43044-1119 43048-1083 43049-1059 STOPPER DISC,FR,SILVER HOLDER-COMP-CALIPER,FR PISTON-CALIPER PACKING,PISTON 1 1 1 2 2 1 1 1 2 2 43049A 43056 43057 43080 43082 43049-1090 43056-1054 43057-003 43080-5032-GN 43082-1206 PACKING,PISTON SEAL BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,FR,LH,SILVER PAD-ASSY-BRAKE 2 1 1 1 1 2 1 1 1 1 43084 49006 49006A 92043 92145 43084-003 49006-1054 49006-1055 92043-1356 92145-1260 CLAMP,PAD BOOT,CALIPER BOOT,CALIPER PIN,PAD SPRING,PAD 1 1 1 1 1 1 1 1 1 1 92150 92153 92160 92150-1852 92153-0513 92160-1876 BOLT,8X15 BOLT,SOCKET,8X30 DAMPER,DISC PLATE 6 2 1 6 2 1 35 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-5 This grid covers: Rear Master Cylinder Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 13070 13159 43010 43015 43020 13070-1322 13159-1065 43010-1068 43015-1707 43020-1094 GUIDE,HOSE CONNECTOR ROD-ASSY-BRAKE CYLINDER-ASSY-MASTER,RR PISTON-COMP-BRAKE 1 1 1 1 1 1 1 1 1 1 43026 43028 43078 43095 43095A 43026-1075 43028-1067 43078-1189 43095-0162 43095-1065 CAP-BRAKE DIAPHRAGM RESERVOIR HOSE-BRAKE,RR HOSE-BRAKE,RR MASTER CYLINDER 1 1 1 1 1 1 1 1 1 1 49091 55020 92009 92022 92022A 49091-0001 55020-1610 92009-1596 92022-1028 92022-1601 WASHER-SEAL,10.1X14.5X1.5 GUARD,RR MASTER RESERVOIR SCREW,4X40 WASHER,8.5X13X1 WASHER,CIRCRIP 4 1 2 1 1 4 1 2 1 1 92033 92037 92043 92055 92075 92033-1186 92037-1710 92043-0004 92055-1251 92075-1629 RING-SNAP,20.5MM CLAMP PIN RING-O,MASTER CYLINDER DAMPER 1 2 1 1 1 1 2 1 1 1 92150 92151 92153 221 550 92150-1481 92151-1423 92153-0627 221B0610 550D2015 BOLT,FLANGED,6X22 BOLT,6X14 BOLT,OIL,L=23 SCREW-CSK-CROS,6X10 PIN-COTTER,2.0X15 1 2 2 2 1 1 2 2 2 1 36 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. This grid covers: E-6 Rear Brake Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 41080 43020 43034 43044 43049 41080-1427 43020-1117 43034-1141 43044-1028 43049-1068 DISC,RR PISTON-COMP-BRAKE HOLDER-BRAKE,REAR CALIPER HOLDER-COMP-CALIPER PACKING 1 1 1 1 1 1 1 1 1 1 43049A 43056 43057 43080 43082 43049-1092 43056-1054 43057-003 43080-5075-GN 43082-1209 PACKING,PISTON SEAL BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,RR,SILVER PAD-ASSY-BRAKE 1 1 1 1 1 1 1 1 1 1 49006 49006A 92002 92081 92150 49006-1054 49006-1055 92002-1775 92081-1341 92150-1840 BOOT,CALIPER BOOT,CALIPER BOLT,6MM SPRING,PAD BOLT,SOCKET,8X16 1 1 8 1 2 1 1 8 1 2 37 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. This grid covers: E-7 Handlebar Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11050 13070 13091 14079 32099 11050-1310 13070-1274 13091-1995 14079-1122 32099-1146 BRACKET,LEVER HOLDER GUIDE,THROTTLE CABLE HOLDER,MIRROR HOLDER-ASSY,CLUTCH CABLE CASE,THROTTLE,UPP 1 1 1 1 1 1 1 1 1 1 32099A 46003 46012 46019 46055 32099-1186 46003-1465 46012-1276 46019-1093 46055-009 CASE,THROTTLE,LWR HANDLE HOLDER-HANDLE,UPP GRIP-ASSY,THROTTLE SCREW,CABLE ADJUST,8MM 1 1 2 1 1 1 1 2 1 1 46056 46075 46076 46091 46091A 46056-006 46075-1149 46076-1211 46091-1678 46091-1690 NUT,CABLE ADJUST GRIP,LH LEVER-ASSY-GRIP,CLUTCH HOUSING-ASSY-CONTROL,RH HOUSING-ASSY-CONTROL,LH 1 1 1 1 1 1 1 1 1 1 46092 56001 92002 92009 92009A 46092-1159 56001-1339 92002-1150 92009-1699 92009-1803 LEVER-GRIP,CLUTCH MIRROR-ASSY BOLT,LEVER SET SCREW,5X16 SCREW,4X45 1 2 1 2 1 1 2 1 2 1 92009B 92019 92066 92150 92170 92009-1804 92019-008 92066-1277 92150-1474 92170-1226 SCREW,4X32 NUT,LOCK,6MM PLUG BOLT CLAMP,LEVER HOLDER 1 1 4 2 1 1 1 4 2 1 BOLT-SOCKET,8X30 SCREW-PAN-CROS,5X14 SCREW-PAN-CROS,5X30 4 2 2 4 2 2 120 120S0830 220 220B0514 220A 220C0530 38 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-8 This grid covers: Front Fork(H6F) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 44005 44006 44013 44018 11009-1325 44005-1403 44006-1401 44013-1468 44018-1058 GASKET,PIPE-COMP-SUSP PIPE-LEFT FORK OUTER PIPE-RIGHT FORK OUTER PIPE-FORK INNER PISTON-FORK 2 1 1 2 2 44023 44026 44029 44037 44039 44023-1141 44026-1699 44029-1160 44037-1357 44039-1272 CYLINDER-SET-FORK SPRING-FRONT FORK SEAT-FORK SPRING HOLDER-FORK UNDER HOLDER-FORK UPPER 2 2 2 1 1 44041 44044 44063 44075 49006 44041-040 44044-015 44063-1056 44075-1102 49006-1312-BD BOLT,SOCKET,FORK CYLINDER RING-SNAP HOLDER-FRONT AXLE DAMPER-SET-FORK BOOT,FORK,BLACK 2 2 1 1 2 92015 92015A 92022 92028 92049 92015-1078 92015-1485 92022-1275 92028-1656 92049-1470 NUT,FLANGED,6MM NUT,FLANGED,8MM WASHER,FRONT FORK BUSHING SEAL-OIL,FORK OUTER TUBE 4 8 2 2 2 92055 92072 92093 92200 130 92055-1051 92072-1347 92093-1439 92200-1259 130G0850 RING-O,FORK TOP CAP BAND,BOOT SEAL,FORK OUTER TUBE WASHER BOLT-FLANGED,8X50 2 2 2 2 8 220B0416 SCREW-PAN-CROS,4X16 2 220 39 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-9 This grid covers: Front Fork(H7F) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 44005 44006 44013 44018 11009-1325 44005-0058 44006-1401 44013-1468 44018-1058 GASKET,PIPE-COMP-SUSP PIPE-LEFT FORK OUTER PIPE-RIGHT FORK OUTER PIPE-FORK INNER PISTON-FORK 2 1 1 2 2 44023 44026 44029 44037 44039 44023-1141 44026-1699 44029-1160 44037-0046 44039-1272 CYLINDER-SET-FORK SPRING-FRONT FORK SEAT-FORK SPRING HOLDER-FORK UNDER HOLDER-FORK UPPER 2 2 2 1 1 44041 44044 44063 44070 44071 44041-040 44044-015 44063-1056 44070-1776 44071-0409 BOLT,SOCKET,FORK CYLINDER RING-SNAP HOLDER-FRONT AXLE DAMPER-ASSY,FORK,RH DAMPER-ASSY,FORK,LH 2 2 1 1 1 49006 92015 92015A 92022 92028 49006-1312-BD 92015-1078 92015-1485 92022-1275 92028-1656 BOOT,FORK,BLACK NUT,FLANGED,6MM NUT,FLANGED,8MM WASHER,FRONT FORK BUSHING 2 4 4 2 2 92049 92055 92072 92093 92153 92049-1470 92055-1051 92072-1347 92093-1439 92153-0484 SEAL-OIL,FORK OUTER TUBE RING-O,FORK TOP CAP BAND,BOOT SEAL,FORK OUTER TUBE BOLT,FLANGED,8X40 2 2 2 2 4 92200 130 220 92200-1259 130G0850 220B0416 WASHER BOLT-FLANGED,8X50 SCREW-PAN-CROS,4X16 2 4 2 40 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-10 This grid covers: Fuel Tank(1/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 43049 51023 51049 51083 51084 43049-1091 51023-1278 51049-1134 51083-5257-686 51084-5167-H8 PACKING,TAP VALVE TAP-ASSY,FUEL CAP-TANK,FUEL TANK-COMP-FUEL,SILVER/EBONY TANK-COMP-FUEL,EBONY 1 1 1 1 92022 92055 92055A 92055B 92055C 92022-1977 92055-1112 92055-1419 92055-1552 92055-1664 WASHER,5.1X10X1.0 RING-O,FUEL TAP PACKING RING-O,TAP LEVER RING-O,ID=9 RING-O 2 1 1 2 1 2 1 1 2 1 92075 92075A 92075B 92143 92153 92075-101 92075-112 92075-1507 92143-1353 92153-0514 DAMPER,FUEL TANK DAMPER DAMPER COLLAR BOLT,FLANGED,6X25 2 2 1 2 2 2 2 1 2 2 92170 92191 92200 130 92170-1834 92191-1138 92200-0117 130H0625 CLAMP,TUBE TUBE,7X12X600 WASHER,6.5X11.5X0.8 BOLT-FLANGED,6X25 1 1 2 2 1 1 2 2 41 JUL.14,2006 1 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-11 This grid covers: Fuel Tank(2/2) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 220 220B0308 220A 220D0510 221 221B0414 42 SCREW-PAN-CROS,3X8 SCREW-PAN-CROS,5X10 SCREW-CSK-CROS,4X14 JUL.14,2006 2 2 5 2 2 5 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-12 This grid covers: Seat Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 53001 92027 92153 53001-1904-MW 92027-1794 92153-0684 43 SEAT-ASSY,DUAL,BLACK COLLAR BOLT,6X16 JUL.14,2006 1 2 2 1 2 2 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-13 This grid covers: Meter(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 14090 21176 21192 23008 25009 14090-1903 21176-0012 21192-0001 23008-1579 25009-004 COVER,METER CASE,LWR SENSOR,SPEED MAGNET,SPEED SENSOR SOCKET-ASSY,METER WASHER,5.2X16X1.2 1 1 1 1 2 1 1 1 1 2 25023 28011 92009 92009A 92049 25023-0008 28011-0019 92009-1028 92009-1592 92049-1172 COVER-METER CASE,UPP METER,DIGITAL SCREW,TAPPING,3X12 SCREW,TAPPING,3X14 SEAL-OIL,METER GEAR CASE 1 1 2 5 1 1 1 2 5 1 92069 92069A 92075 92150 92170 92069-1007 92069-1068 92075-1581 92150-1435 92170-1782 BULB,12V 3.4W,T10 BULB,12V 3W,T6.5 DAMPER,METER BRACKET BOLT,6X12 CLAMP,METER HARNESS 3 1 2 1 1 3 1 2 1 1 92170A 92170B 92210 120 132 92170-1804 92170-1852 92210-1124 120P0612 132G0608 CLAMP CLAMP,METER HARNESS NUT,5MM BOLT-SOCKET,6X12 BOLT-FLANGED-SMALL,6X8 1 1 2 2 1 1 1 2 2 1 224B0520 SCREW-PAN-WP-CROS,5X20 1 1 224 44 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. E-14 This grid covers: Cables Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11050 14090 49006 54011 54012 11050-1412 14090-1309 49006-1017 54011-1407 54012-0110 BRACKET,STARTER CABLE COVER,THROTTLE CABLE BOOT,LEVER HOLDER CABLE-CLUTCH CABLE-THROTTLE,OPENING 1 1 1 1 1 1 1 1 1 1 54012A 92072 92170 92170A 92170B 54012-0111 92072-1195 92170-1788 92170-1957 92170-1958 CABLE-THROTTLE,CLOSING BAND,L=202 CLAMP,CABLE CLAMP,CABLE CLAMP,CABLE 1 2 1 1 1 1 2 1 1 1 130J0612 BOLT-FLANGED,6X12 3 3 130 45 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-3 This grid covers: Side Covers/Chain Cover Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 16146B 16146F 36014 36032B 36033B 16146-5109-6C 16146-5133-6C 36014-1209 36032-5382-6C 36033-5134-6C COVER-ASSY,SIDE,LH,EBONY COVER-ASSY,SIDE,LH,EBONY CASE-CHAIN COVER-SIDE,RH,EBONY COVER-SIDE,RH,EBONY 1 39156 92009 92009A 92071 92200 39156-1580 92009-1661 92009-1806 92071-056 92200-1388 PAD,SIDE COVER,LH SCREW,6X10 SCREW,6X16 GROMMET WASHER,6.5X14X1 1 3 3 3 3 46 JUL.14,2006 1 1 1 1 1 1 3 3 3 3 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-4 This grid covers: Headlight(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11051 23005 23007 23014 23020 11051-1320 23005-1052 23007-1364 23014-005 23020-018 BRACKET,HEAD LAMP BODY-COMP-HEAD LAMP LENS-COMP,HEAD LAMP SPRING,FOCUS ADJUSTING NUT,4MM,FOCUS ADJUST 1 1 1 1 1 1 1 1 1 1 49016 49016A 55022 92002 92002A 49016-1037 49016-1204 55022-1085-6C 92002-1124 92002-1319 COVER-SEAL,SOCKET COVER-SEAL,HEAD LAMP COVER-HEAD LAMP,EBONY BOLT,6X16 BOLT 1 1 1 1 2 1 1 1 1 2 92009 92009A 92015 92027 92027A 92009-1065 92009-1294 92015-1354 92027-1134 92027-1168 SCREW,4X48 SCREW,6X8 NUT,5MM COLLAR,L=14 COLLAR,L=4.6 1 2 2 2 1 1 2 2 2 1 92069 92160 132 220 92069-1002 92160-1007 132E0645 220B0508 BULB,12V 60/55W,H4 DAMPER BOLT-FLANGED-SMALL,6X45 SCREW-PAN-CROS,5X8 1 2 1 2 1 2 1 2 47 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. This grid covers: F-5 Taillight(s) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 11051 23025 23026 92069 11009-1078 11051-1348 23025-1287 23026-1003 92069-063 GASKET,TAIL LAMP LENS BRACKET,LICENSE LAMP-TAIL LENS,TAIL LAMP BULB,12V 21/5W 1 1 1 1 1 1 1 1 1 1 92153 220 225 92153-0684 220C0440 225C0614 BOLT,6X16 SCREW-PAN-CROSS,4X40 SCREW-PAN-WSP-CROS,6X14 2 2 2 2 2 2 48 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-6 This grid covers: Turn Signals Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11009 11012 23037 23037A 23048 11009-1128 11012-1367 23037-0027 23037-0045 23048-1076 GASKET,TURN SIGNAL LAMP LENS CAP LAMP-ASSY-SIGNAL,FR LAMP-ASSY-SIGNAL,RR LENS-SIGNAL LAMP 4 4 2 2 4 4 4 2 2 4 23051 23058 92015 92069 92150 23051-1246 23058-002 92015-1428 92069-055 92150-1506 BRACKET-SIGNAL LAMP,RR WASHER,PLAIN,4MM NUT,FLANGED,10MM BULB,12V 32CP(23W) BOLT,FLANGED,6X16 2 8 4 4 2 2 8 4 4 2 92172 92172-0124 SCREW,TAPPING,4X30 8 8 49 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-7 This grid covers: Chassis Electrical Equipment Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 11050 11050A 26004 26006 26011 11050-1443 11050-1444 26004-1108 26006-1002 26011-1659 BRACKET,HARNESS COUPLER BRACKET,HARNESS COUPLER FUSE-ASSY FUSE,10A,L=30 WIRE-LEAD,BATTERY(+) 1 1 1 3 1 1 1 1 3 1 26011A 26012 26030 27002 27002A 26011-1660 26012-1321 26030-1661 27002-1051 27002-1101 WIRE-LEAD,BATTERY(-) BATTERY,YTX7L-BS,12V 6AH HARNESS,MAIN RELAY-ASSY RELAY-ASSY,TURN SIGNAL 1 1 1 1 1 1 1 1 1 1 27003 49018 92072 92072A 92072B 27003-1288 49018-1052 92072-1188 92072-1195 92072-1293 HORN DIODE BAND,L=150 BAND,L=202 BAND,L=140 1 1 1 12 4 1 1 1 12 4 92150 92160 92170 130 130A 92150-1340 92160-1880 92170-1787 130J0610 130J0612 BOLT,6X14 DAMPER,BATTERY CLAMP,HARNESS BOLT-FLANGED,6X10 BOLT-FLANGED,6X12 1 1 1 1 1 1 1 1 1 1 50 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-8 This grid covers: Ignition Switch Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 21007 27005 27008 21007-5040 27005-0012 27008-1170 (OPTION) 27010 27010-1462 27010A 27010-1471 ROTOR,LOCK,TANK CAP SWITCH-ASSY-IGNITION KEY-LOCK,BLANK 1 1 1 1 1 1 SWITCH,BRAKE LAMP SWITCH,SIDE STAND 1 1 1 1 27016 27045 28012 28012A 46123 27016-5207 27045-5250 28012-1003 28012-1077 46123-1056 LOCK-ASSY,HELMET SWITCH-ASSY REFLECTOR-REFLEX REFLECTOR-REFLEX SPRING-COMP,REAR BRAKE SWITCH 1 1 2 1 1 1 1 2 1 1 92009 92151 92153 92210 411 92009-1753 92151-1216 92153-0967 92210-0007 411E0600 SCREW,6X30 BOLT,FLANGED,6X30 BOLT,TORX,6X16 NUT,FLANGED,5MM WASHER-PLAIN,6MM 1 1 2 3 2 1 1 2 3 2 51 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-9 This grid covers: Owner’s Tools Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 56007 56008 56019A 92104 92106 56007-1408 56008-1075 56019-120 92104-1062 92106-1001 TOOL-KIT BAG,TOOL THREE BOND TB1211,HT/RS,WHITE GASKET-LIQUID,BLACK TB1215B GRIP-SCREW DRIVER 1 1 1 1 1 1 1 1 1 1 92107 92107A 92108 92110 92110A 92107-005 92107-1051 92108-011 92110-1148 92110-1152 TOOL-DRIVER,#3PHILLIPS TOOL-DRIVER,#2PHILLIPS&SLOT TOOL-WRENCH,SPOKE TOOL-WRENCH,BOX END,22MM TOOL-WRENCH,OPEN END,10X12 1 1 1 1 1 1 1 1 1 1 92110B 92110C 92110D 92111 92112 92110-1153 92110-1160 92110-1172 92111-1051 92112-1001 TOOL-WRENCH,OPEN END,14X17 TOOL-WRENCH,BOX,8&10MM TOOL-WRENCH,BOX,16MM TOOL-BAR,BOX END WRENCH TOOL-PLIERS 1 1 1 1 1 1 1 1 1 1 92127 92127-003 TOOL-WRENCH,ALLEN,6MM 1 1 52 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-10 This grid covers: Labels Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 56033 56033A 56033B 56033C 56037 53 56033-0167 56033-1087 56033-1286 56033-1365 56037-1814 LABEL-MANUAL,OIL&OIL FILTER LABEL-MANUAL,CHAIN LABEL-MANUAL,OIL&OIL FILTER LABEL-MANUAL,DAILY SAFETY LABEL-SPECIFICATION,TIRE&LOAD JUL.14,2006 1 1 1 1 1 1 1 1 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-11 This grid covers: Decals(Silver/Ebony)(H6F) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 56051 56051A 56066 56066A 56066B 56051-1356 56051-1633 56066-0964 56066-0965 56066-0966 MARK,KAWASAKI MARK,SIDE COVER,LH PATTERN,FUEL TANK,LH PATTERN,FUEL TANK,RH PATTERN,SIDE COVER,LH 1 1 1 1 1 56066C 56066-0967 PATTERN,SIDE COVER,RH 1 54 JUL.14,2006 This catalog covers: ’06 ’07 KL250 H6F/H7F Chassis GRID NO. F-12 This grid covers: Decals(Ebony)(H7F) Quantity-KL250 Ref. No. Part No. Description Spec Code ’06 ’07 H6F H7F 56051 56051A 56067 56067A 56067B 56051-1159 56051-1633 56067-0735 56067-0736 56067-0737 MARK,KAWASAKI MARK,SIDE COVER,LH PATTERN,FUEL TANK,LH PATTERN,FUEL TANK,RH PATTERN,SIDE COVER,LH 1 1 1 1 1 56067C 56067-0738 PATTERN,SIDE COVER,RH 1 55 JUL.14,2006 GRID NO. This catalog covers: L-13 ’06 ’07 KL250 H6F/H7F Part No. Grid No. Part No. Grid No. Part No. Grid No. This grid covers: Numerical Parts Index Part No. Grid No. Part No. Grid No. Part No. Grid No. 11004-1328 11005-1860 11008-1340 11009-1078 11009-1105 11009-1128 11009-1325 11009-1325 11009-1344 11009-1858 .................B-3 .................B-5 .................B-3 .................F-5 .................B-3 .................F-6 .................E-8 .................E-9 .................B-3 .................B-9 12048-1156 .................B-9 12053-1386 .................B-9 12053-1389 .................D-5 12053-1390 .................B-9 12053-1392 .................D-5 12053-1401 .................B-9 120P0530 ................... C-9 120P0610 ................... C-5 120P0612 ..................E-13 120S0830 ....................E-7 13144-1237 13151-1080 13159-1065 13161-1242 13194-1091 13216-1148 13216-1162 13236-1209 13236-1295 13242-1344 ...............B-12 ...............B-13 .................E-5 ...............B-14 ...............C-11 ...............C-11 .................C-8 ...............B-14 ...............B-11 ...............B-14 14091-0102 15003-0101 16005-1080 16007-1160 16014-1110 16016-1111 16017-1410 16021-1215 16030-1085 16031-1091 .................B-4 .................C-6 .................C-6 .................B-8 .................C-6 .................C-6 .................C-6 .................C-6 .................C-6 .................C-6 220C0440 ....................F-5 220C0530 ................... E-7 220D0410 ...................C-7 220D0412 ...................C-7 220D0510 ...................C-7 220D0510 ................. E-11 221B0414 ..................E-11 221B0512 ................... D-4 221B0610 ....................E-5 224B0520 ..................E-13 32085-1437 .................E-4 32099-1146 .................E-7 32099-1184 .................D-4 32099-1185 .................D-4 32099-1186 .................E-7 32109-1260-11E .........D-4 32109-1260-EZ ...........D-4 32160-0141-11E .........D-3 32160-0141-EZ ...........D-3 32190-1099 .................D-4 11009-1865 11011-1625 11012-1367 11012-1581 11012-1589 11012-1670 11012-1994 11012-1995 11013-1265 11050-1139 .................B-7 .................B-6 .................F-6 ...............D-12 .................D-4 ...............D-10 .................C-4 .................C-8 .................B-6 .................C-4 13001-1492 13002-1073 13008-1177 13031-1424 13041-1120 13070-1274 13070-1322 13086-1072 13087-1150 13088-1125 .................B-5 .................B-5 .................B-5 ...............B-10 ...............B-10 .................E-7 .................E-5 ...............B-11 ...............B-11 ...............B-11 13260-1656 13260-1657 13260-1658 13260-1660 13260-1661 13260-1662 13260-1672 13260-1673 13260-1674 13270-1781 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 .................C-4 16034-001 ...................C-6 16065-1342 .................B-3 16073-1113 .................B-7 16082-1151 .................C-8 16115-1053 .................C-4 16126-1347 .................C-6 16130-1001 .................C-4 16142-1123 .................C-8 16146-5109-6C ...........F-3 16146-5133-6C ...........F-3 224B0520 ....................E-3 225C0614 ....................F-5 23005-1052 .................F-4 23007-1364 .................F-4 23008-1579 ...............E-13 23014-005 ...................F-4 23020-018 ...................F-4 23025-1287 .................F-5 23026-1003 .................F-5 23036-1146 .................D-8 32190-1100 .................D-4 33001-1526-458 ......... D-5 33040-1163 ...............D-12 34003-1460-11E .........D-7 34003-1460-EZ ...........D-7 34003-1461-11E .........D-7 34003-1461-EZ ...........D-7 34024-1337 .................D-9 34028-009 ...................D-7 34028-1431 .................D-7 11050-1310 .................E-7 11050-1412 ...............E-14 11050-1443 .................F-7 11050-1444 .................F-7 11050-1445-11E .........D-4 11050-1445-EZ ...........D-4 11051-1320 .................F-4 11051-1348 .................F-5 11060-1109 .................B-7 11060-1203 .................B-7 13089-1085 13089-1094 13089-1116 13089-1117 13091-1134 13091-1683 13091-1856 13091-1862 13091-1989 13091-1992 ...............B-11 ...............B-11 ...............B-11 ...............B-11 ...............B-11 ...............B-11 ...............B-13 ...............B-13 .................B-6 ...............C-11 13270-1880 .................B-6 13270-1907 .................C-6 13280-1077 .................C-6 132E0645 ....................F-4 132G0608 .................E-13 132J0612 .................... B-9 132J0612 .................... E-3 132J0616 .................... E-3 132J0820 ....................D-7 132L0812 ....................C-5 16154-1077 .................C-8 16187-1124 .................C-6 172G0612 ................. B-14 172G0680 ...................C-3 18088-0047 .................B-7 18091-0283 .................B-7 21003-1312 .................C-9 21007-1273 .................C-9 21007-5040 .................F-8 21017-017 .................C-11 23037-0027 .................F-6 23037-0045 .................F-6 23048-1076 .................F-6 23051-1246 .................F-6 23058-002 ...................F-6 25009-004 .................E-13 25023-0008 ...............E-13 26004-1108 .................F-7 26006-1002 .................F-7 26006-1051 ...............C-11 34028-1432 .................D-7 35004-1396-6C ...........D-8 35019-1345 .................D-8 35023-1530 .................D-8 36014-1209 .................F-3 36032-5382-6C ...........F-3 36033-5134-6C ...........F-3 39007-1265 .................D-6 39031-1007 .................C-6 39076-1069 ...............C-11 11060-1287 11060-1324 11060-1326 11060-1327 11060-1641 11060-1740 11060-1773 11060-1799 11061-0044 11065-1066 .................C-4 .................C-4 .................C-4 .................C-4 .................C-4 .................B-5 .................B-6 .................B-6 .................B-4 .................B-6 13091-1995 .................E-7 13095-1352 ...............B-11 13097-1385 ...............B-10 130G0520 ...................D-8 130G0816 ...................D-4 130G0850 ...................E-8 130G0850 ...................E-9 130H0625 ................. E-10 130J0610 .................... F-7 130J0612 ..................E-14 132V0616 ................... D-5 132V0620 ................... D-3 14001-5359 .................C-3 14014-1062 .................C-4 14014-1139 .................B-9 14020-1054 .................B-9 14026-1248 .................C-4 14031-1341 .................C-4 14032-1458 .................C-4 14037-1236 .................B-6 21025-011 .................C-11 21039-1062 ...............C-11 21040-1057 ...............C-11 21066-1108 .................C-9 21119-1489 ...............C-10 21121-1230 ...............C-10 21130-1002 ...............C-10 21163-1256 ...............C-11 21176-0012 ...............E-13 21192-0001 ...............E-13 26011-1604 26011-1659 26011-1660 26012-1321 26030-1661 27002-1051 27002-1101 27003-1288 27005-0012 27008-1170 39156-1580 .................F-3 39193-1032 .................B-3 41009-1194 ...............D-10 41009-1195 ...............D-10 41022-1145 ...............D-10 41022-1178 ...............D-10 41023-1009 ...............D-10 41023-1086 ...............D-10 41025-1330-WC ....... D-10 41025-1332-WC ....... D-10 11065-1078 11065-1079 11065-1128 11065-1191 12004-1131 12005-1241 12009-1073 12011-1053 12032-0008 12046-1186 .................B-4 .................B-4 .................B-9 .................B-6 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-9 130J0612 .................... F-7 13101-1253 ...............B-10 13114-1068 ...............B-11 13127-1258 ...............B-12 13128-1224 ...............B-12 13129-1650 ...............B-12 13140-1216 ...............B-13 13140-1217 ...............B-13 13140-1218 ...............B-13 13141-1198 ...............B-13 14044-1093 .................C-4 14067-006 ...................C-3 14073-1689 .................B-6 14073-1709 .................B-6 14079-1122 .................E-7 14090-1309 ...............E-14 14090-1793 .................C-4 14090-1796-6C ...........D-8 14090-1873 .................C-6 14090-1903 ...............E-13 220B0308 220B0416 220B0416 220B0508 220B0512 220B0514 220B0608 220B0610 220B0625 220B0630 27010-0004 ...............C-11 27010-0025 .................E-3 27010-1462 .................F-8 27010-1471 .................F-8 27016-5207 .................F-8 27045-5250 .................F-8 28011-0019 ...............E-13 28012-1003 .................F-8 28012-1077 .................F-8 311G0600 .................B-14 ..................E-11 ....................E-8 ....................E-9 ....................F-4 ................... C-9 ....................E-7 ................... D-5 ................... C-8 ................... C-8 ................... C-8 ...............C-11 .................F-7 .................F-7 .................F-7 .................F-7 .................F-7 .................F-7 .................F-7 .................F-8 .................F-8 41029-0017 41029-0018 41029-0019 41030-0006 41030-0007 41032-1073 41034-0007 41034-1306 41068-0013 41068-0062 ...............D-10 ...............D-10 ...............D-10 ...............D-10 ...............D-10 ...............D-10 ...............D-11 ...............D-12 ...............D-11 ...............D-11 GRID NO. This catalog covers: L-14 ’06 ’07 KL250 H6F/H7F Part No. Grid No. Part No. Grid No. Part No. Grid No. This grid covers: Numerical Parts Index Part No. Grid No. Part No. Grid No. Part No. Grid No. 41068-1078 .................D-5 41068-1393 ...............D-12 41080-0047-CM ..........E-4 41080-1427 .................E-6 411E0600 ....................F-8 42034-1181 ...............C-11 42036-1204 .................D-6 42036-1335 .................D-5 42036-1336 .................D-6 42036-1337 .................D-6 44006-1401 44006-1401 44013-1468 44013-1468 44018-1058 44018-1058 44023-1141 44023-1141 44026-1699 44026-1699 .................E-8 .................E-9 .................E-8 .................E-9 .................E-8 .................E-9 .................E-8 .................E-9 .................E-8 .................E-9 49006-1312-BD ...........E-8 49006-1312-BD ...........E-9 49016-1037 .................F-4 49016-1044 .................E-3 49016-1204 .................F-4 49018-1052 .................F-7 49047-1056 ...............B-13 49047-1057 ...............B-13 49065-1058 .................C-8 49078-1154 .................B-8 56051-1633 56066-0964 56066-0965 56066-0966 56066-0967 56067-0735 56067-0736 56067-0737 56067-0738 59051-1304 ...............F-12 ...............F-11 ...............F-11 ...............F-11 ...............F-11 ...............F-12 ...............F-12 ...............F-12 ...............F-12 ...............C-11 92015-1078 92015-1078 92015-1078 92015-1188 92015-1193 92015-1221 92015-1335 92015-1354 92015-1407 92015-1407 .................D-5 .................E-8 .................E-9 .................D-9 .................C-4 .................D-4 .................D-6 .................F-4 ...............D-11 .................D-5 92022-1827 ...............B-14 92022-1873 .................D-3 92022-1977 ...............E-10 92022-198 .................B-12 92022-239 ...................D-7 92022-255 .................B-12 92022-263 ...................D-8 92022-270 .................B-12 92022-304 ...................B-9 92026-079 .................B-12 42041-1488 43010-1068 43015-0021 43015-1707 43020-1065 43020-1094 43020-1117 43022-1010 43026-1075 43026-1081 ...............D-12 .................E-5 .................E-3 .................E-5 .................E-3 .................E-5 .................E-6 .................E-3 .................E-5 .................E-3 44029-1160 .................E-8 44029-1160 .................E-9 44037-0046 .................E-9 44037-1357 .................E-8 44039-1272 .................E-8 44039-1272 .................E-9 44041-040 ...................E-8 44041-040 ...................E-9 44044-015 ...................E-8 44044-015 ...................E-9 49091-0001 .................E-3 49091-0001 .................E-5 49106-1224 .................B-7 49107-1137 .................B-7 49118-1162 .................B-9 49118-1163 .................B-9 51023-1278 ...............E-10 51049-1134 ...............E-10 51083-5257-686 ........E-10 51084-5167-H8 .........E-10 601B6202UG ............D-11 601B6302UG ............D-12 610A0408 ..................B-13 670B2010 ................... C-8 92001-1499 .................D-6 92001-1829 .................C-3 92002-1124 .................F-4 92002-1150 .................E-7 92002-1221 .................D-4 92002-1319 .................F-4 92015-1428 92015-1432 92015-1432 92015-1433 92015-1476 92015-1485 92015-1485 92015-1528 92015-1546 92015-1581 .................F-6 ...............D-12 .................D-4 .................D-6 ...............C-11 .................E-8 .................E-9 .................E-3 .................D-3 ...............B-10 92026-1217 ...............B-14 92026-1450 ...............C-11 92026-1496 ...............B-11 92027-1103 .................C-6 92027-1134 .................F-4 92027-1168 .................F-4 92027-1315 ...............B-12 92027-1794 ...............E-12 92027-1800 ...............B-12 92027-251 ...................D-3 43028-1026 43028-1061 43028-1067 43034-1141 43034-1144 43044-1028 43044-1119 43048-1083 43049-1059 43049-1068 .................C-6 .................E-3 .................E-5 .................E-6 .................E-3 .................E-6 .................E-4 .................E-4 .................E-4 .................E-6 44063-1056 .................E-8 44063-1056 .................E-9 44070-1776 .................E-9 44071-0409 .................E-9 44075-1102 .................E-8 45014-1723-10 ......... D-14 46003-1465 .................E-7 46012-1276 .................E-7 46019-1093 .................E-7 46055-009 ...................E-7 510A3100 ................... C-9 52005-1009 .................C-4 52010-1053 .................C-8 53001-1904-MW ....... E-12 54011-1407 ...............E-14 54012-0110 ...............E-14 54012-0111 ...............E-14 54017-1196 .................C-6 55020-1606 .................D-4 55020-1607 .................D-4 92002-1323 92002-1356 92002-1674 92002-1756 92002-1775 92002-1778 92002-1813 92002-1849 92002-1893 92002-1936 .................E-3 .................B-9 .................D-4 .................B-3 .................E-6 ...............C-11 .................D-9 .................D-4 .................E-3 .................D-4 92015-1581 ...............B-11 92015-1602 .................D-4 92015-1642 .................E-3 92015-1700 .................D-8 92015-1765 ...............D-12 92015-1798 .................D-8 92015-1867 .................D-3 92015-1923 .................B-7 92019-008 ...................E-7 92022-1028 .................E-5 92028-1656 .................E-8 92028-1656 .................E-9 92028-1822 ...............B-12 92028-1823 ...............B-12 92033-026 .................B-12 92033-029 .................B-10 92033-032 .................B-12 92033-1041 ...............D-12 92033-1054 .................B-5 92033-1186 .................E-5 43049-1090 .................E-4 43049-1091 ...............E-10 43049-1092 .................E-6 43056-1054 .................E-4 43056-1054 .................E-6 43057-003 ...................E-4 43057-003 ...................E-6 43064-007 ...................E-3 43077-1083 ...............D-13 43078-1189 .................E-5 46056-006 ...................E-7 46075-1149 .................E-7 46076-1211 .................E-7 46091-1678 .................E-7 46091-1690 .................E-7 46092-1159 .................E-7 46092-1199 .................E-3 46102-1428 .................D-6 46123-1056 .................F-8 461S0600 ....................B-7 55020-1610 .................E-5 55020-1734 .................D-3 55022-1085-6C ...........F-4 550D2015 ...................D-7 550D2015 ................... E-5 550D2018 ...................D-7 550D2525 .................D-13 550D3025 .................D-12 56001-1339 .................E-7 56007-1408 .................F-9 92004-1217 92004-1239 92005-1337 92009-1028 92009-1065 92009-1294 92009-1592 92009-1596 92009-1661 92009-1663 .................B-3 ...............D-12 .................B-3 ...............E-13 .................F-4 .................F-4 ...............E-13 .................E-5 .................F-3 .................D-8 92022-1132 92022-1181 92022-1196 92022-1275 92022-1275 92022-1356 92022-1356 92022-1415 92022-1458 92022-1496 ...............C-11 .................C-8 .................D-6 .................E-8 .................E-9 ...............B-10 ...............B-11 .................C-3 ...............C-11 ...............B-14 92033-1247 .................B-3 92033-1290 .................C-6 92033-1293 ...............B-12 92037-1304 .................B-3 92037-1554 .................B-6 92037-1610 .................B-3 92037-1710 .................E-5 92037-1898 .................E-3 92037-213 ...................B-6 92038-1057 ...............B-10 43080-5032-GN ..........E-4 43080-5075-GN ..........E-6 43082-1206 .................E-4 43082-1209 .................E-6 43084-003 ...................E-4 43095-0161 .................E-3 43095-0162 .................E-5 43095-1065 .................E-5 44005-0058 .................E-9 44005-1403 .................E-8 480J1300 ..................B-14 481J3500 ..................D-11 482J6000 ....................C-8 49002-1126 .................B-3 49006-1017 ...............E-14 49006-1040 .................E-3 49006-1054 .................E-4 49006-1054 .................E-6 49006-1055 .................E-4 49006-1055 .................E-6 56008-1075 .................F-9 56019-120 ...................F-9 56033-0167 ...............F-10 56033-1087 ...............F-10 56033-1286 ...............F-10 56033-1365 ...............F-10 56037-1814 ...............F-10 56051-1159 ...............F-12 56051-1356 ...............F-11 56051-1633 ...............F-11 92009-1699 92009-1753 92009-1789 92009-1803 92009-1804 92009-1805 92009-1806 92009-1810 92009-1811 92009-1826 .................E-7 .................F-8 .................D-5 .................E-7 .................E-7 .................B-7 .................F-3 .................C-6 .................C-6 .................C-6 92022-1561 ...............D-13 92022-1561 .................D-4 92022-1568 .................D-7 92022-159 .................B-12 92022-1601 .................E-5 92022-1614 ...............B-12 92022-1649 ...............C-11 92022-1768 .................D-4 92022-1781 ...............C-11 92022-1814 .................E-3 92042-007 ...................B-3 92042-007 ...................C-3 92042-007 ...................C-4 92042-007 ...................C-8 92043-0004 .................E-5 92043-1217 .................D-7 92043-1356 .................E-4 92043-1464 .................D-7 92043-4009 .................B-3 92043-4009 .................B-5 GRID NO. This catalog covers: L-15 ’06 ’07 KL250 H6F/H7F Part No. Grid No. Part No. Grid No. Part No. Grid No. This grid covers: Numerical Parts Index Part No. Grid No. Part No. Grid No. Part No. Grid No. 92045-036 ...................C-3 92045-1041 .................C-3 92045-1236 ...............B-11 92045-1287 .................C-3 92045-1288 .................C-3 92045-1291 .................C-3 92045-1346 .................C-3 92045-1347 .................C-3 92045-1348 .................C-3 92046-1010 .................C-4 92055-1664 ...............E-10 92055-520 ...................B-3 92057-0017 ...............D-12 92057-1440 .................B-9 92058-1100 ...............D-12 92063-1100 .................C-6 92063-1101 .................C-6 92063-1102 .................C-6 92063-1103 .................C-6 92063-1104 .................C-6 92075-182 ...................B-3 92076-020 ...................D-7 92081-076 .................B-14 92081-1129 ...............B-14 92081-1341 .................E-6 92081-1606 .................D-7 92081-1607 .................D-7 92081-1993 ...............B-14 92092-1016 ...............D-14 92093-1439 .................E-8 92145-1260 92150-1083 92150-1125 92150-1133 92150-1213 92150-1340 92150-1392 92150-1406 92150-1435 92150-1435 .................E-4 .................B-3 .................D-6 .................D-8 .................D-6 .................F-7 .................D-4 .................C-4 ...............E-13 .................E-3 92153-0502 92153-0503 92153-0513 92153-0514 92153-0547 92153-0627 92153-0627 92153-0651 92153-0684 92153-0684 .................E-3 .................B-6 .................E-4 ...............E-10 .................E-3 .................E-3 .................E-5 .................B-3 ...............E-12 .................F-5 92171-0329 92171-0387 92171-1079 92172-0083 92172-0124 92172-0223 92172-0224 92172-0225 92172-0227 92172-0234 .................B-6 .................E-3 .................E-3 .................E-3 .................F-6 .................C-5 .................B-6 .................B-6 .................B-6 ...............C-11 92046-1110 92046-1144 92046-1174 92046-1192 92046-1230 92046-1238 92049-1109 92049-1162 92049-1172 92049-1191 .................D-6 .................D-6 .................D-5 .................D-6 .................C-4 .................D-6 .................D-6 .................D-3 ...............E-13 .................C-4 92064-1183 .................C-6 92064-1205 .................C-6 92065-023 ...................C-4 92065-058 .................B-13 92065-058 ...................C-3 92066-1241 .................C-3 92066-1277 .................E-7 92066-1411 .................C-4 92066-1456 .................C-4 92066-1457 .................C-4 92093-1439 .................E-9 92093-1450 .................D-4 92093-1451 .................D-4 92104-1062 .................F-9 92106-1001 .................F-9 92107-005 ...................F-9 92107-1051 .................F-9 92108-011 ...................F-9 92110-1148 .................F-9 92110-1152 .................F-9 92150-1474 92150-1481 92150-1484 92150-1506 92150-1507 92150-1552 92150-1590 92150-1642 92150-1650 92150-1708 .................E-7 .................E-5 ...............B-13 .................F-6 .................D-8 .................B-3 .................D-4 .................D-4 .................B-9 .................C-9 92153-0695 92153-0695 92153-0696 92153-0967 92153-1308 92153-1344 92153-1345 92153-1363 92153-1364 92160-1007 .................C-4 .................C-8 .................C-5 .................F-8 .................B-7 .................B-3 .................B-3 .................B-4 .................B-9 .................F-4 92180-1014 92180-1016 92180-1018 92180-1020 92180-1022 92180-1024 92180-1026 92180-1028 92180-1030 92180-1032 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 92049-1214 92049-1262 92049-1289 92049-1314 92049-1328 92049-1349 92049-1466 92049-1470 92049-1470 92049-1577 .................D-3 .................C-4 .................D-5 ...............D-12 .................D-6 .................B-8 .................D-6 .................E-8 .................E-9 .................C-3 92066-1475 .................B-6 92066-1481 .................C-4 92066-1501 .................C-6 92069-055 ...................F-6 92069-063 ...................F-5 92069-1002 .................F-4 92069-1007 ...............E-13 92069-1068 ...............E-13 92070-0019 ...............C-10 92070-1209 ...............C-10 92110-1153 .................F-9 92110-1160 .................F-9 92110-1172 .................F-9 92111-1051 .................F-9 92112-1001 .................F-9 92116-1009 .................D-3 92116-1052 .................D-3 92127-003 ...................F-9 92143-1020 ...............D-12 92143-1033 ...............D-11 92150-1803 92150-1838 92150-1840 92150-1852 92150-1874 92150-1875 92150-3732 92151-1131 92151-1134 92151-1134 .................C-3 ...............C-11 .................E-6 .................E-4 .................C-3 .................C-3 .................D-4 .................C-4 ...............C-11 .................C-4 92160-1108 92160-1259 92160-1816 92160-1823 92160-1826 92160-1835 92160-1876 92160-1879 92160-1880 92160-1884 ...............B-14 ...............C-10 .................B-3 .................C-5 .................D-8 .................D-3 .................E-4 .................B-3 .................F-7 .................D-3 92180-1034 92180-1036 92180-1038 92180-1040 92180-1042 92180-1044 92180-1046 92180-1048 92180-1050 92180-1052 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 .................B-8 92051-005 ...................C-4 92055-012 ...................C-4 92055-074 ...................C-8 92055-091 ...................C-4 92055-1051 .................E-8 92055-1051 .................E-9 92055-1112 ...............E-10 92055-1146 .................C-4 92055-1148 ...............D-13 92055-1251 .................E-5 92070-1266 ...............C-10 92071-056 ...................D-8 92071-056 ...................F-3 92071-1244 ...............C-10 92071-1245 ...............C-10 92072-1188 .................F-7 92072-1195 .................D-4 92072-1195 ...............E-14 92072-1195 .................E-3 92072-1195 .................F-7 92143-1148 92143-1156 92143-1234 92143-1263 92143-1353 92143-1836 92143-1918 92143-1924 92143-1925 92143-1959 ...............B-14 .................D-5 .................D-4 .................C-3 ...............E-10 .................B-9 ...............D-11 ...............D-12 ...............D-12 ...............B-11 92151-1152 92151-1154 92151-1169 92151-1215 92151-1216 92151-1218 92151-1234 92151-1252 92151-1252 92151-1263 .................B-3 .................B-9 .................D-6 .................E-3 .................F-8 ...............B-11 .................C-3 ...............B-14 .................C-4 .................B-3 92161-1084 92170-1226 92170-1346 92170-1454 92170-1749 92170-1760 92170-1778 92170-1781 92170-1782 92170-1785 .................D-8 .................E-7 .................C-9 .................B-7 .................E-3 .................B-6 .................E-3 .................E-3 ...............E-13 .................C-5 92180-1054 92190-1488 92190-1493 92191-1128 92191-1138 92191-1158 92191-1172 92191-1199 92191-1200 92191-1201 .................B-8 ...............D-13 .................C-3 .................B-6 ...............E-10 .................B-3 .................B-6 .................C-6 .................C-7 .................C-7 92055-1276 92055-1293 92055-1352 92055-1370 92055-1381 92055-1419 92055-1552 92055-1555 92055-1575 92055-1577 92072-1293 .................F-7 92072-1347 .................E-8 92072-1347 .................E-9 92075-005 ...................D-3 92075-101 .................E-10 92075-112 .................E-10 92075-1507 ...............E-10 92075-1581 ...............E-13 92075-1629 .................E-5 92075-1690 .................D-3 92143-1984 92143-1986 92144-1103 92144-1752 92144-1761 92144-1921 92144-1996 92145-0116 92145-1103 92145-1104 .................D-8 .................C-6 .................E-3 ...............D-13 .................C-8 .................B-9 ...............B-11 .................D-9 .................C-6 .................C-6 92151-1311 92151-1311 92151-1336 92151-1423 92151-1930 92151-1930 92152-1075 92152-1163 92153-0018 92153-0484 ...............C-10 .................C-4 .................C-4 .................E-5 .................C-4 .................C-9 ...............B-14 .................D-8 .................C-3 .................E-9 92170-1787 92170-1788 92170-1796 92170-1803 92170-1804 92170-1816 92170-1834 92170-1852 92170-1957 92170-1958 .................F-7 ...............E-14 .................B-6 .................C-3 ...............E-13 .................C-6 ...............E-10 ...............E-13 ...............E-14 ...............E-14 92191-1202 92191-1203 92200-0117 92200-1079 92200-1080 92200-1197 92200-1259 92200-1259 92200-1339 92200-1370 .................C-7 .................C-7 ...............E-10 ...............B-11 ...............B-11 ...............B-11 .................E-8 .................E-9 .................B-3 ...............B-12 ...............C-11 ...............B-12 .................B-4 ...............C-11 ...............C-11 ...............E-10 ...............E-10 .................B-9 .................C-6 .................C-8 GRID NO. This catalog covers: L-16 ’06 ’07 KL250 H6F/H7F Part No. 92200-1371 92200-1388 92210-0007 92210-1080 92210-1124 Grid No. ...............B-12 .................F-3 .................F-8 .................D-4 ...............E-13 Part No. Grid No. Part No. Grid No. This grid covers: Numerical Parts Index Part No. Grid No. Part No. Grid No. Part No. Grid No. This catalog covers: ’06 ’07 KL250 H6F/H7F Air Cleaner.........................................................................................B-6 Brake Pedal ..................................................................................... D-13 Cables..............................................................................................E-14 Camshaft(s) ....................................................................................... B-9 Carburetor...................................................................................C-6/C-7 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment ............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Ebony)(H7F).........................................................................F-12 Decals(Silver/Ebony)(H6F)...............................................................F-11 Engine Cover(s)..........................................................................C-4/C-5 Fenders..............................................................................................D-8 Footrests............................................................................................D-7 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-4 Front Brake ........................................................................................ E-4 Front Fork(H6F)................................................................................. E-8 Front Fork(H7F)................................................................................. E-9 Front Hub.........................................................................................D-11 Front Master Cylinder........................................................................ E-3 Fuel Tank.................................................................................E-10/E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 GRID NO. B-16 This grid covers: Part Name Index Generator...........................................................................................C-9 Handlebar .......................................................................................... E-7 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System................................................................................C-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-8 Owner’s Tools .................................................................................... F-9 Piston(s).............................................................................................B-5 Rear Brake.........................................................................................E-6 Rear Hub......................................................................................... D-12 Rear Master Cylinder.........................................................................E-5 Rear Suspension...............................................................................D-6 Seat..................................................................................................E-12 Shift Fork(s) ..................................................................................... B-13 Shock Absorber(s)...........................................................................D-14 Side Covers........................................................................................F-3 Stand(s) ............................................................................................. D-9 Starter Motor ................................................................................... C-11 Swingarm...........................................................................................D-5 Taillight(s)...........................................................................................F-5 Tensioner ........................................................................................... B-9 Tires.................................................................................................D-10 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s).............................................................................................. B-8 Wheels.............................................................................................D-10 This catalog covers: ’06 ’07 KL250 H6F/H7F Air Cleaner.........................................................................................B-6 Brake Pedal ..................................................................................... D-13 Cables..............................................................................................E-14 Camshaft(s) ....................................................................................... B-9 Carburetor...................................................................................C-6/C-7 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment ............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Ebony)(H7F).........................................................................F-12 Decals(Silver/Ebony)(H6F)...............................................................F-11 Engine Cover(s)..........................................................................C-4/C-5 Fenders..............................................................................................D-8 Footrests............................................................................................D-7 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-4 Front Brake ........................................................................................ E-4 Front Fork(H6F)................................................................................. E-8 Front Fork(H7F)................................................................................. E-9 Front Hub.........................................................................................D-11 Front Master Cylinder........................................................................ E-3 Fuel Tank.................................................................................E-10/E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 GRID NO. C-16 This grid covers: Part Name Index Generator...........................................................................................C-9 Handlebar .......................................................................................... E-7 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System................................................................................C-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-8 Owner’s Tools .................................................................................... F-9 Piston(s).............................................................................................B-5 Rear Brake.........................................................................................E-6 Rear Hub......................................................................................... D-12 Rear Master Cylinder.........................................................................E-5 Rear Suspension...............................................................................D-6 Seat..................................................................................................E-12 Shift Fork(s) ..................................................................................... B-13 Shock Absorber(s)...........................................................................D-14 Side Covers........................................................................................F-3 Stand(s) ............................................................................................. D-9 Starter Motor ................................................................................... C-11 Swingarm...........................................................................................D-5 Taillight(s)...........................................................................................F-5 Tensioner ........................................................................................... B-9 Tires.................................................................................................D-10 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s).............................................................................................. B-8 Wheels.............................................................................................D-10 This catalog covers: ’06 ’07 KL250 H6F/H7F Air Cleaner.........................................................................................B-6 Brake Pedal ..................................................................................... D-13 Cables..............................................................................................E-14 Camshaft(s) ....................................................................................... B-9 Carburetor...................................................................................C-6/C-7 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment ............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Ebony)(H7F).........................................................................F-12 Decals(Silver/Ebony)(H6F)...............................................................F-11 Engine Cover(s)..........................................................................C-4/C-5 Fenders..............................................................................................D-8 Footrests............................................................................................D-7 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-4 Front Brake ........................................................................................ E-4 Front Fork(H6F)................................................................................. E-8 Front Fork(H7F)................................................................................. E-9 Front Hub.........................................................................................D-11 Front Master Cylinder........................................................................ E-3 Fuel Tank.................................................................................E-10/E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 GRID NO. D-16 This grid covers: Part Name Index Generator...........................................................................................C-9 Handlebar .......................................................................................... E-7 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System................................................................................C-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-8 Owner’s Tools .................................................................................... F-9 Piston(s).............................................................................................B-5 Rear Brake.........................................................................................E-6 Rear Hub......................................................................................... D-12 Rear Master Cylinder.........................................................................E-5 Rear Suspension...............................................................................D-6 Seat..................................................................................................E-12 Shift Fork(s) ..................................................................................... B-13 Shock Absorber(s)...........................................................................D-14 Side Covers........................................................................................F-3 Stand(s) ............................................................................................. D-9 Starter Motor ................................................................................... C-11 Swingarm...........................................................................................D-5 Taillight(s)...........................................................................................F-5 Tensioner ........................................................................................... B-9 Tires.................................................................................................D-10 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s).............................................................................................. B-8 Wheels.............................................................................................D-10 This catalog covers: ’06 ’07 KL250 H6F/H7F Air Cleaner.........................................................................................B-6 Brake Pedal ..................................................................................... D-13 Cables..............................................................................................E-14 Camshaft(s) ....................................................................................... B-9 Carburetor...................................................................................C-6/C-7 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment ............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Ebony)(H7F).........................................................................F-12 Decals(Silver/Ebony)(H6F)...............................................................F-11 Engine Cover(s)..........................................................................C-4/C-5 Fenders..............................................................................................D-8 Footrests............................................................................................D-7 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-4 Front Brake ........................................................................................ E-4 Front Fork(H6F)................................................................................. E-8 Front Fork(H7F)................................................................................. E-9 Front Hub.........................................................................................D-11 Front Master Cylinder........................................................................ E-3 Fuel Tank.................................................................................E-10/E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 GRID NO. E-16 This grid covers: Part Name Index Generator...........................................................................................C-9 Handlebar .......................................................................................... E-7 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System................................................................................C-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-8 Owner’s Tools .................................................................................... F-9 Piston(s).............................................................................................B-5 Rear Brake.........................................................................................E-6 Rear Hub......................................................................................... D-12 Rear Master Cylinder.........................................................................E-5 Rear Suspension...............................................................................D-6 Seat..................................................................................................E-12 Shift Fork(s) ..................................................................................... B-13 Shock Absorber(s)...........................................................................D-14 Side Covers........................................................................................F-3 Stand(s) ............................................................................................. D-9 Starter Motor ................................................................................... C-11 Swingarm...........................................................................................D-5 Taillight(s)...........................................................................................F-5 Tensioner ........................................................................................... B-9 Tires.................................................................................................D-10 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s).............................................................................................. B-8 Wheels.............................................................................................D-10 This catalog covers: ’06 ’07 KL250 H6F/H7F Air Cleaner.........................................................................................B-6 Brake Pedal ..................................................................................... D-13 Cables..............................................................................................E-14 Camshaft(s) ....................................................................................... B-9 Carburetor...................................................................................C-6/C-7 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment ............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Ebony)(H7F).........................................................................F-12 Decals(Silver/Ebony)(H6F)...............................................................F-11 Engine Cover(s)..........................................................................C-4/C-5 Fenders..............................................................................................D-8 Footrests............................................................................................D-7 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-4 Front Brake ........................................................................................ E-4 Front Fork(H6F)................................................................................. E-8 Front Fork(H7F)................................................................................. E-9 Front Hub.........................................................................................D-11 Front Master Cylinder........................................................................ E-3 Fuel Tank.................................................................................E-10/E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 GRID NO. F-16 This grid covers: Part Name Index Generator...........................................................................................C-9 Handlebar .......................................................................................... E-7 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System................................................................................C-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-8 Owner’s Tools .................................................................................... F-9 Piston(s).............................................................................................B-5 Rear Brake.........................................................................................E-6 Rear Hub......................................................................................... D-12 Rear Master Cylinder.........................................................................E-5 Rear Suspension...............................................................................D-6 Seat..................................................................................................E-12 Shift Fork(s) ..................................................................................... B-13 Shock Absorber(s)...........................................................................D-14 Side Covers........................................................................................F-3 Stand(s) ............................................................................................. D-9 Starter Motor ................................................................................... C-11 Swingarm...........................................................................................D-5 Taillight(s)...........................................................................................F-5 Tensioner ........................................................................................... B-9 Tires.................................................................................................D-10 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s).............................................................................................. B-8 Wheels.............................................................................................D-10
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