This information is provided by:
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This information is provided by:
This information is provided by: Gross Automation 1725 S. Johnson Rd. New Berlin, WI 53146-1240 (877) 268-3700 Fax: (877) 268-9700 Selection: 1.4 - 1.7 CONNECTION A U T O M AT I O N CONTROLS Contactors PROTECTION NA10TOC1T 001222 10 Contactors PRODUCT HIGHLIGHTS CONTACTORS & CONTROL RELAYS Contactors and control relays for motor and circuit control. Compact, 45 mm width, from 3 HP to 25 HP (2.2 kW to 18.5 kW). Contactors may be controlled directly from a programmable logic controller. Mini contactors and control relays for space saving and low power consumption. Twin auxiliary contacts increase reliability. Rail mount or direct access screw mount. Full range of system accessories adds flexibility. Worldwide approvals, including UL and CSA. Pages 1605-1618, 1635-1654 HIGH POWER CONTACTORS Motor control contactors with long electrical and mechanical life, high switching capacity, and reliable operation. Ratings from 30 HP to 400 HP (22 kW to 270 kW). Product line includes accessories to customize applications. Worldwide approvals, including UL and CSA. Pages 1619-1629 OF SPECIAL INTEREST Selection guides and overviews to help you select the proper contactor for your application. Contactors and control relays .............. 1597-1598, 1604 Star-delta assemblies ..................... 1626 Lamp switching applications ............... 1631, 1633, 1662 LIGHTING CONTACTORS Thermal overload relays ................. 1685 Full line of lighting contactors for 110 - 120 VAC and 220 - 240 VAC lighting control. DC solenoid system provides hum-free operation. Coils, protected against transients, assure safe and continuous operation. Available in 2 or 4 pole configurations with low coil and power loss. Add auxiliary contact blocks for convenient and additional connections. Definitions of terms to clarify product ratings. Pages 1630-1634 Manual motor starters .......... 1698-1699 MOTOR CONTROL & PROTECTION Expanding line of motor control and protection products for a wide range of industrial applications. Products include electronic soft-starters, DC injection brakes, and fuse disconnect switches. In addition, monitoring equipment is available to protect your motor against overheating due to overload, phase failure, or insulation breakdown. Pages 1656-1657 Switchgear ............................ 1600-1601 System components and accessories to complete your design requirements. Auxiliary contact blocks ............ within 1606-1653 Coil suppressors ......... within 1606-1653 Timers ......................... within 1606-1653 Thermal overload relays ........... within 1597-1689 THERMAL OVERLOAD RELAYS Allows high inrush currents, which can occur during motor start-up, and will open the circuit during long term overloads. Designed to accommodate multiple motor ratings. Precise tripping characteristics. Use with compact, miniature, or power contactors. Finger safe design to meet VDE standards. Pages 1679-1689 MANUAL MOTOR STARTERS Use to safely switch on and off 3-pole electrical and electronic loads. Includes thermal and magnetic tripping devices to protect these loads from overload and short-circuit. Units feature a trip-free mechanism, positive opening of contacts, and high breaking capacity. Accessories allow additional functions including locking of the main switch, emergency stop, and an alarm signaling contact. Pages 1690-1701 1594 Ratings and characteristics for equipment protection. Guide: fusing of squirrel cage motors ............. 1659-1660 Protection of PVC insulated wire/cable ............... 1661 NA10TOC2T 001222 Contactors 10 Table of contents CONTACTORS AND CONTROL RELAYS CONTACTORS 5 HP TO 25 HP Pages 1605-1618 CONTACTOR ACCESSORIES Pages 1606, 1613-1617 POWER CONTACTORS 30 HP TO 400 HP Pages 1619-1629 REVERSING & STAR-DELTA CONTACTORS Pages 1624-1627, 1648-1652 LIGHTING CONTACTORS Pages 1630-1634 MINI CONTACTORS Pages 1635-1654 THERMAL OVERLOAD RELAYS MANUAL MOTOR STARTERS MOTOR CONTROLS & PROTECTION Pages 1679-1689 Pages 1690-1701 Pages 1656-1657 CONTACTORS & CONTROL RELAYS Approvals and marine classifications ................. 1602 Coils, spares, high power contactors ................. 1628 Contactors and control relays, low power, compact, 4 to 18.5 kW / 5 to 25 HP ........................ 1605-1618 Accessories and system components ............ 1606, 1613-1617 Auxiliary contacts ................................... 1613, 1615 Auxiliary modules ............................................. 1617 Ordering information .............................. 1604, 1618 Technical details .................. 1667, 1669, 1671-1672 Contactors and control relays, mini ........ 1635-1654 AC operated ......................... 1636-1637,1642-1643, 1647-1649, 1652 DC operated ...... 1638-1640, 1644-1646, 1650-1651 Accessories and components ..... 1635, 1641, 1653, Auxiliary contacts ................................... 1641, 1653 Coil supprerssors ................................... 1641, 1653 Ordering information .............................. 1604, 1654 Reversing contactors .............................. 1648-1652 Technical details ...................................... 1664-1666 Contactors, high power ............................ 1620-1629 22 to 270 kW / 30 to 400 HP ................... 1620-1621 Accessories and components ........................ 1623, 1627-1628 Auxiliary contacts ............................................. 1622 Coils, spares .................................................... 1628 Ordering information .............................. 1604, 1629 Star-delta contactors, 7.5 to 500 kW / 10 to 670 HP .................. 1625-1627 Technical details ............................ 1668, 1670, 1672 Contactors for switching lamps and transformers, selection guide ........................... 1662 Definitions, characteristics of switchgear .................. 1600-1601 MANUAL MOTOR STARTERS Accessories ............................................... 1691-1694 Applications, typical ............................................. 1701 Circuit diagrams .................................................. 1700 Dimensions ................................................ 1700-1701 Overview .................................................... 1690-1691 Dimensions ................................................. 1673-1678 Selection tables ........................................ 1692, 1695 Fusing of squirrel cage motors, guide values ............................................ 1659-1660 Short-circuit breaking capacity ............................ 1695 General information .................................... 1604-1605 Terminal capacities .............................................. 1696 Lamp and transformer switching contactors, selection guide .............. 1662 Thermal overload protection, PVC insulated leads ......................................... 1696 Lighting contactors ................................... 1630-1634 Trip curves ........................................................... 1696 Technical details/specifications ................. 1697-1699 110-120 VAC .......................................... 1630, 1634 220-240 VAC .......................................... 1630, 1632 Selection guide, lamp switching ............. 1631, 1633 Mini contactors .......................... See Contactors and control relays, mini Motor controls/protection ........................ 1656-1657 Ordering information, general ............................. 1604 Overview selection guide ............................ 1597-1598 PVC insulated cables and wires, ratings ............. 1661 Reversing contactors ..................... 1624, 1648-1652 Specifications, how to read .............................. 1596 Standards, contactors and control relays ........... 1663 Star-delta contactors .................................. 1625-1627 Technical details, contactors and control relays .................. 1664-1672 THERMAL OVERLOAD RELAYS Accessories ........................................................ 1684 Approvals ............................................................. 1603 Dimensions ................................................ 1688-1689 General information .................................... 1684-1686 Overview ............................................................. 1597 Specifications Use with compact contactors DL 4K-DL 18K ............................................... 1682 Use with mini contactors KL 2, KL 4 ............................................ 1680-1681 Use with power contactors DL 22-DL 270 ............................................... 1683 Technical details ................................................. 1687 Reversing contactors, 4 to 63 kW / 5 to 75 HP ..................................... 1624 1595 S000003 000623 How to Read Contactor Specifications Product Name Product Highlights Voltage codes to be added to the contactor order reference number Product Picture Approvals Characteristics Notes Supplements 1607 1596 S000005 000731 Overview Contactors + Thermal overload relays 2.2 kW...270 kW Technical details Ie max. AC 3 (Ve ≤ 440 V) in A KL 2 S - 10 KL 2 S - 01 6 Power 3 ~ AC 3 at 460 V 380...415 V 3 ph. in kW Thermal overload relays in HP 2.2 3 M 06 KL 4 S - 10 KL 4 S - 01 9 4 5 DL 4 K - 10 DL 4 K - 01 DL 4 K - 22 9 4 5 DL 5 K - 10 DL 5 K - 01 DL 5 K - 22 12 5.5 7.5 Contactors M 23 K DL 7 K - 10 DL 7 K - 01 DL 7 K - 22 16 7.5 10 DL 11 K - 10 DL 11 K - 01 DL 11 K - 22 23 11 15 DL 15 K DL 15 K - 22 30 15 20 DL 18 K DL 18 K - 22 37 18.5 25 DL 22 N - 22 44 22 30 DL 30 N - 22 60 30 40 M 40 K M 80 N DL 42 N - 22 79 40 50 DL 65 N - 22 119 63 75 M-b 177 S DL 90 N - 22 170 90 125 M-b 177 S DL 110 N - 22 205 110 150 M-bw 207 S DL 132 N - 22 245 132 200 M-bw 207 S M-bw 320 S DL 165 N - 22 295 160 250 M-bw 320 S DL 245 N - 22 460 250 350 M-b 721 Sw DL 270 N - 22 499 270 400 M-b 721 Sw 1597 S011001 000919 Control relays HL 4 K, HL 8 K Contactors 4-18.5 kW at 380 V, 3 ph. (5-25 HP at 460 V, 3 ph.) Accessories and spares HL 4 K, HL 8 K DL 4 K to DL 18 K AC and DC, system components Pages 1605-1618 Sets of links, terminal shrouds RC-coil suppressors for N-contactors Main contact sets / coils See individual section Contactors 22-270 kW at 380 V, 3 ph. (30-400 HP at 460 V, 3 ph.) Technical details DL 22 N to DL 270 N Pages 1619-1629 Reversing and star-delta contactors Standards, fusing Contact life Dimensions See individual section Mini contactors 2.2 + 4 kW at 380 V, 3 ph. (3 + 5 HP at 460 V, 3 ph.) Reversing contactors DLW 4 K - 90 N Star-delta contactors DLDAe 7.5 k - 500 N Pages 1624-1627 1598 Control relays and contactors KH and KL, AC + DC Pages 1635-1654 NOTES 1599 S011003 000623 Characteristics of Switchgear Explanations of the new terms as defined in IEC 947-1 / EN 60947-1 Terms 1600 Definition Rated control supply voltage (IEC 947-1; 4.5.1) Vs The voltage which is applied to the input terminals of the control circuit of a switching device. Rated operational voltage (IEC 947-1; 4.3.1.1) ve The voltage to which the characteristic values of a switching device are referred. In no case shall the maximum rated operational voltage exceed the rated insulation voltage. Rated insulation voltage (IEC 947-1; 4.3.1.2) Vi The voltage to which dielectric tests and creepage distance are referred. In no case shall the maximum rated operational voltage exceed the rated insulation voltage. Rated impulse withstand voltage (IEC 947-1; 4.3.1.3) Vimp Indicates the resistance of the clearances inside a switching device to impulse voltages. By using appropriate switchgear it can be ensured that no overvoltage from the supply voltage in which the devices are employed can be transferred to parts which have been switched off. Rated operational current (IEC 947-1; 4.3.2.3) Ie The current which a switching device can carry taking into account the rated operational voltage, the rated duty, the utilization category and the ambient temperature. Convertional free air thermal current (IEC 947-1; 4.3.2.1) Ith The maximum current a switching device can carry over a duty cycle of at least 8 hours without the temperature rise exceeding specified levels. It normally corresponds to the maximum rated operational current. Ithe Conventional enclosed thermal current Rated uninterrupted current 947-1; 4.3.2.4) IU The current a switching device can carry without interruption (for periods of weeks) (IEC months, or years). Rated conditional short-circuit current (IEC 947-1; 4.3.6.4) Iq The short-circuit current which a switching device (e.g. contactor) protected by a shortcircuit protective device (e.g., manual motor starter) can carry during the breaking time of the protective device. Rated short-time withstand current (IEC 947-1;4.3.6.1) ICW Of a switching device is its capability to carry the short-time current during a specified time without impairment (e.g., by excessive rise of temperature). Rated breaking capacity (IEC 947-1; 4.3.5.3) Indicates the current which a switching device can break in accordance with its utilization category. The rated breaking capacity is stated by reference to the rated operational voltage and rated operational current. Rated making capacity (IEC 947-1; 4.3.5.2) The current stated by the manufacturer which the switching device can make in accordance with its utilization category. The rated making capacity is stated by reference to the rated operational voltage and rated operational current. Utilization category (IEC 947-1; 4.4) The utilization category of a switching device determines its intended application and gives information on its suitability regarding making and breaking and short-circuit capacities, e.g., AC 3: Starting, switching off three-phase AC motors during running. Rated frequency (IEC 947-1; 4.3.3) The frequency for which a switching device is designed and to which the other characteristics are referred. Protection against contact direct contact (IEC 536) Covers all design features to prevent direct contact (without the use of a tool) with live system parts (finger proof, back-of-hand proof). Fingerproof (IEC 536) A switching device is considered to be finger proof if its live parts cannot be touched when actuating the operating elements. This also applies when neighboring switching devices are operated. The fingerproof area of a push-actuated mechanism is a circular area having a radius of 30 mm min. around the operating element at right angles related to the direction of operation. Within this area, all hazardous parts should be located at least 80 mm below the operating level. Back-of-hand proof (IEC 536) A switching device is considered to be back-of-hand proof it its live parts cannot be touched by a ball having a diameter of 50 mm. Creepage distance (IEC 947-1; 2.5.51 / IEV 151-03-37) The shortest distance along the surface of an insulating material between two conducting parts. It is determined by the rated insulation voltage, pollution degree and creep resistance of the material. Clearance (IEC 947-1; 2.5.46 / IEV 441-17-31) The distance between two conducting parts along a string stretched the shortest way between these conducting parts. It is determined by the rated impulse voltage, overvoltage category and the pollution degree. S011004 000623 Characteristics of Switchgear Explanations of the new terms as defined in IEC 947-1 / EN 60947-1 Terms Definition Opening delay The time between operating and first opening of a contact. Closing delay The time between operating and first closing of a contact. Safe isolation (VDE 0106 Teil 101; 2) Reinforced or double insulation which reliably prevents voltage transfer from one circuit to another. Safe isolation is of particular significance between main and auxiliary circuits of switchgear. Separating function (IEC 947-1; 2.1.19) A switching device whose switch contacts, when in the open position, achieve the prescribed opening gap (separating gap) which is required to separate circuits. The entire system or part of it can thus be disconnected from power supply for safety reasons. Shock resistance The property of a switching device to withstand pulse-like motion without changing the operating state and remain undamaged. Contacts shall not lift off while the switching devices are in the ON position; the main contacts shall not strike together in the OFF position. Overvoltage category (IEC 947-1; 2.5.60) (IEC 664) (VDE 0109 part 1, preliminary) In accordance with overvoltages (e.g. by lightning or during switching on/off) which might occur at the location where switchgear is installed, the following overvoltage categories have been established. Overvoltage category IV: Applies to the use directly at the connecting point of the installation (direct lightning influence may occur) e.g., on an overhead cable connection. Overvoltage category III: (applies to switchgear for industrial use) Equipment for connection in stationary installations which are protected by overvoltage suppressing equipment, e.g., switches employed in low voltage distribution plants or controls for industrial use. Overvoltage category II: Power consumption equipment for connection to stationary installations, e.g. household appliances, power-driven tools. Overvoltage category I: Equipment for connection to circuits using overvoltage protective equipment, e.g., electronic equipment. Ambient temperature, open (IEC 947-1; 2.1.9 / IEV 441-11-13) The temperature of the room in which a switching device is installed. Ambient temperature, enclosed (IEC 947-1; 2.1.9 / IEV 441-11-13) The temperature at which an enclosed switching device can be operated, taking into account that power consumption of the switching device will cause additional rise of temperature inside the enclosure. Pollution degree (IEC 947-1; 6.1.3.2) Indicates the expected amount of conductive dust and humidity which might reduce the electric strength of a switching device. The degrees of pollution are characterized as follows: Pollution degree 1: None or only dry nonconducting pollution, not having any influence. Pollution degree 2: Normally nonconducting pollution only. Temporary conductivity due to condensation, however, is to be expected. Pollution degree 3: (switchgear for industrial use) Conducting pollution or dry non-conducting pollution which turns conductive by condensing. Pollution degree 4: Pollution will lead to continuous conductivity, e.g., caused by conducting dust, rain, or snow. Power consumption The energy inside equipment, e.g., by contact resistance of current paths, operating coils, power supplies, or similar, which is converted to heat. Coordination type (IEC 947-4-1; 8.3.4.2.3) Describes the condition of a switchgear assembly (motor starter) during and after the test carried out with the rated conditional short-circuit current: Type "1" coordination: - No danger to persons and systems. - No immediate readiness for service required. - Damage to starter is acceptable. Type "2" coordination: - No danger to persons and systems. - Starter is suitable for further service. - No damage to starter except slightly welded switch contacts after these have easily been separated without significant deformation. Positively driven operation (IEC 947-1; 2.4.11 / IEV 441-16-12) The auxiliary contacts of a switching device are always in the same (open or closed) switch position as the supply voltage contacts. 1601 S011005 000731 Approvals and marine classifications for contactors and accessories ENTRELEC-SCHIELE products are designed and manufactured in conformity with all relevant national and international specifications and standards. Control relays Contactors VDE 0660, IEC 337, IEC 947-1, IEC 947-5-1, EN-60 947-1 / EN-60 947-5-1 VDE 0660, IEC 947-1, IEC 947-4-1, EN-60 947-1 / EN-60 947-4-1 The products have been approved "E" by the following official test authorities, or approval has been applied for and is pending "B". Type Certificates of approval Marine classifications Germanischer Contactors USA Canada Switzerland KL 2 .. / KL 4 .. DL 4 K .. DL 4 K DC DLg 4 K DL 5 K .. DL 5 K DC DLg 5 K DL 7 K .. DL 7 K DC DLg 7 K DL 11 K .. DL 11 K DC DLg 11 K DL 15 K .. DL 15 K DC DLg 15 K DL 18 K .. DL 18 K DC DLg 18 K DL 22 N DL 30 N DL 42 N DL 65 N E E E E E E E E E E E E E E E E E E E E B E E E E E E E E E E E E E E E E E E Finland Norway SEMKO DEMKO Lloyd E E E Germany E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E DL 90 N E E E DL 110 N E E E DL 132 N E E E DL 165 N E E E DL 245 N E E E HL 4 KHL 4 K DC HLg 4 K- E E E E E KH .. E E E E E E E E DL 270 N Control relays E E E E E E E E E Accessories RM-K module Pneumatic timer PZ E Electromechanical latch head MV-BN E E Aux. con. bl. S11/S20 E E E E E Aux. con. bl. Hi../Li.. E E E E E Coil suppressors RC-K, V-K, D-K E E E E E 1602 S011006 000623 Approvals for thermal overload relays Comments, marine classifications ENTRELEC-SCHIELE thermal overload relays are designed and manufactured in conformity with all relevant national and international specifications and standards. In particular, they comply with VDE 0660, IEC 292-2, BS 4941. They have been approved (E) by following official test authorities, or approval has been applied for and is pending (B). Type Certificates of approval USA Canada Marine classifications Switzerland Finland Norway DEMKO (Denmark) E Germanischer Lloyd Germany M 23 K E E E E E M 40 K E E E E E M 80 N E E E E E M 06 E E B B Mb - 177 S E E E M 40 K, M 80 N PTB - approval obtained E Comments Certain product groups are subject to testing and approval in various countries. The products obtain a certificate of conformity and must bear the mark of conformity of the responsible test authority. Abbreviation Approval authority Country ASE Association Suisse des Electriciens Switzerland CSA Canadian Standards Association Canada DEMKO Danmarks Elektriske Materielkontrol Denmark Fi Sähkötarkastuskeskus Elinspektions Centralen (SETI) Finland NEMKO Norges Elektriske Materiellontroll Norway UL Underwriters Laboratories USA Approval by UL (Underwriters Laboratories) falls into two categories: "Recognized" ( "Listed" (UL) ) The devices are approved for factory wiring, i.e., they must be handled by skilled personnel. The devices may not necessarily bear the ( ) sign. The devices are approved for field wiring and factory wiring and also for sale as loose items in the U.S.A. The devices must bear the listing mark. Marine classifications When using electrical switchgear on shipboard, the relevant rules for building of vessels of the following marine classifications societies must be taken into consideration: Abbreviation Marine classification authority Country BV Bureau Veritas France DNV Det Norske Veritas Norway GL Germanischer Lloyd Germany LROS Lloyd's Register of Shipping Great Britain RINA Registro Italiano Navale Italy USSR USSR Register of Shipping USSR 1603 000919 S011007 General Contactors and control relays Contactors and control relays, now as ever, play a vital role even though modern electronics are increasingly spreading into the domain of traditional controls. ENTRELEC-SCHIELE contactors feature long mechanical life, high switching capacity, and operational reliability. Control relays are employed in control circuits while contactors are designed to switch three-phase and DC motors and for use in power factor correction systems as well as in heating and lighting power circuits. As motor protection and monitoring is gaining increasing significance, the product range has been extended to include new motor protection equipment. K range contactors up to 18.5 kW, KL 2, KL 4 mini contactors and KH control relays include 50/60 Hz coils as standard. All other contactor sizes are fitted with 50 Hz coils. Non-standard coil voltages are available on request. Order reference Each device uses a 9-digit order reference. The first 7 digits define device type, the last 2 digits, the coil voltage. Example: 7.5 kW contactor (10 HP) DL 7K-10, 230 V, 50/60 Hz order ref. 1 366 201 40 ✔ Survey The ENTRELEC-SCHIELE contactor range is available in well balanced ratings from 2.2 kW to 270 kW / 3 HP to 400 HP (AC 3), in open or enclosed style versions, with AC or DC operated coils, to switch AC or DC loads. To ensure harmonization of rated voltages, ENTRELECSCHIELE contactors and control relays are supplied with 230 V AC coils. Contactors supplied with 220 V coils can also be used in 230/400 V supply voltage for which operating tolerances have been limited to +6% overvoltage and -10% undervoltage. The above regulation will apply until the year 2003. ✔ Contactor assemblies using reversing and star-delta connections provide low-cost solutions for individual motor controls. ✔ K range contactors and control relays in industry standard width are compact system solutions. The range of modular design, features contact reliability and is environment friendly. It has been designed with PLC compatibility in mind. ENTRELEC-SCHIELE twin auxiliary contacts can be directly controlled by a PLC. ✔ Mini contactors are increasingly gaining importance for installation / control systems because of their compact dimensions. Following this trend, ENTRELEC-SCHIELE offers a completely new contactor range. ✔ A comprehensive range of thermal, electromagnetic and electronic motor protection equipment satisfies the demand for enhanced motor monitoring. Approvals, building recommendations ENTRELEC-SCHIELE switchgear and control gear have been designed taking into account all relevant international standards and specifications wherever possible and technically practical. The tables on pages 1602-1603 indicate which authorities have approved these products or where approval has been applied for. In addition, ENTRELEC-SCHIELE manufactures and tests all switchgear and control gear to VDE 0660 standards. Standard coil voltages The table below shows standard coil voltages of contactors and control relays. Special code numbers are used for their identification, e.g. 06 for 24 V. Code no. 06 13 25 29 40 59 1604 Voltage (AC) 24 V 42 V 110 V 127 V 230 V 400 V ALPHA ENTRELEC-SCHIELE is a member of the Society for Testing and Certification of Low Voltage Switchgear e.V. ALPHA, Frankfurt/ Main, Germany. Voltage (DC) 24 V 110 V 220 V - The responsibility of the manufacturers and the assurance of high product quality is supported by ALPHA and assisted by procedure directives for product testing according to existing standards. Having fulfilled specified requirements, ALPHA will issue, on request, state-registered product certificates. ALPHA also strives towards an international recognition of the declarations of conformity and certification. S012003 000623 Compact-contactors 45 mm wide Control relays and contactors ADVANCED DESIGN AND HANDLING ✓ ✓ ✓ ✓ ✓ Many benefits : powerful modular reliable contact dependable advanced design and handling high contact reliability through ENTRELEC-SCHIELE-twin aux. contacts ample wiring space terminals to accept cables of up to 2 x 6 mm2 / 25 mm2 fingerproof Contact reliability selective coil termination connections Ease of connection Safety in operation Approvals Handling snap-on front label for quick identification Contact reliability High contact reliability of control circuit by the use of ENTRELEC-SCHIELE-twin aux. contacts Contact reliability increased by a factor of 1.000 to 10.000 compared to standard contacts Connection Large terminal space for cables up to 2 x 6 mm2 / ...25 mm2 Coil terminations for one-sided or diagonal wiring Coil suppressor snaps directly to coil terminal Colored coil voltage marking acc. to 309-1 Safety in operation Fingerproof to VDE 0106: Pt. 100 Approvals Designed to comply with all major national and international standards Handling Ergonomic, user-friendly design Active and passive control elements are colored differently Large clip-on front label for identification purposes Terminals arranged for quick and simple mounting Cost / performance Favorable cost / performance ratio Comprehensive range of components to complete the system family Cost / Performance 1605 S012004 000919 Compact contactors plus system accessories ✔ Relay interface module the interfacing element from programmable controller to contactor (other modules on pages 1616-1617) HL 4 K DL 4 K DL 5 K DL 7 7K DL 11 K DL11 DL 15 K DL15 DL 18 K DL18 see pages 1607-1613 ✔ Coil suppressor snaps on directly types : RC-K, D-K, V-K ✔ Mechanical interlock ✔ Contactors 4 to 18.5 kW at 380 V, 3 ph. 5 to 25 HP at 460 V, 3 ph. ✔ AC coil - 50/60 Hz ✔ Electromechanical latch head for side mounting type : MV-e clips on to front of contactor type : MV-BN ✔ Pneumatic timer clips on to front of contactor delay on energization or de-energization up to 180 secs types : PZ-a, PZ-r ✔ Auxiliary contact block two or four pole ✔ Auxiliary contact block clips on to front of contactor type : Hi-..., Li-... 2 pole, side mounting (left or right hand side) 1 N/O + 1N/C contacts or 2 N/O contacts types : S 11 / S 20 ✔ Thermal overload relay type : M 23 K and M 40 K see page 1682 1606 S012005 000623 Voltage codes 04 ... 73 to be added to the contactor order reference number Control relays HL 4 K, HL 8 K, AC-operated HLg 4 K, DC-operated (economy circuit coil) 4- and 8-pole control relay High contact reliability through forced opening of ENTRELEC-SCHIELE-twin aux. contacts Positively guided contacts acc. to ZH 1 / 457 - Safety rules for control of powered presses in the metal working industry Expandable to 8 contacts by the use of additional aux. contact blocks Terminal numbering to DIN EN 50 011 Simple mounting through snap-on mount, with provision for screw attachment Fast wiring due to plus/minus screws with terminal clamps supplied in the "open" position Finger protected terminals to VDE 0106: Part 100 Bi-frequency AC coils - 50/60 Hz Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106: Part 101 and A1 (draft 2/98) Approvals: Code number ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 for coil voltage AC DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V Color code1) AC DC violet green violet green violet green green green white green white green green green yellow green yellow green yellow green blue green blue green blue blue red red red red black black - Our control relays and compact contactors are delivered with bi-frequency coils for 50/60 Hz. Further notes at the bottom of this page. Characteristics Control relays HL 4 K-, AC-operated Rated current Ith Type A Order ref.: Contact see supple- configuration ments at the top right N/O N/C E/M L/B Circuit diagram / numbering to DIN EN 50 011 Weight kg HL 4 K-31 1 366 404 .. 3 1 0.38 HL 4 K-22 1 366 408 .. 2 2 0.38 HL 4 K-40* 1 366 407 .. 4 0 0.38 HL 8 K-44 1 366 420 .. 4 4 0.45 HL 8 K-62 1 366 423 .. 6 2 0.45 HL 8 K-53 1 366 438 .. 5 3 0.45 HL 8 K- 53 ü 1 366 426 .. 4 2 HL 8 K-80 1 366 441 .. 8 0 16 16 1 1 For dimensions see page 1674 0.45 0.45 * Use control relay HL 4 K-40 + aux. contact block Hi ... when designing control to DIN EN 50 011. Characteristics Control relays HLg 4 K-, DC-operated (separate pull-in/hold windings) Rated current Ith Type A Order ref.: Contact see supple- configuration ments at the top right N/O N/C Circuit diagram / numbering to DIN EN 50 011 Weight kg 16 HLg 4 K-22 1 366 410 .. 2 1 0.38 16 HLg 4 K-31 1 366 411 .. 3 0 0.38 For dimensions see page 1674 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 Technical details - page 1671 Possible auxiliary contact block combinations - page 1615 1607 S012006 000731 Control relays HL 4 K DC and HL 8 K DC DC-operated 4- and 8-pole control relay High contact reliability through forced opening of ENTRELEC-SCHIELE-twin aux. contacts Positively guided contacts acc. to ZH 1 / 457 Expandable to 8 contacts by the use of additional aux. contact blocks Terminal numbering to DIN EN 50 011 Simple mounting through snap-on mount, with provision for screw attachment Fast wiring due to plus/minus screws with terminal clamps supplied in the "open" position Finger protected terminals to VDE 0106: Part 100 Coil consumption 6.5/8.8 W only, controllable by programmable controller Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106 Part 101 and A1 (draft 2/98) Further notes at the bottom of this page. Approvals: Characteristics Control relays HL 4 K DC, HL 8 K DC, HL 100 DC, DC-operated Rated current Ith Type A Order ref.: Contact see supple- configuration ments at the top right N/O N/C E/M L/B Circuit diagram / numbering to DIN EN 50 011 Weight kg 16 HL 4 K DC-31 1 367 361 .. 3 1 0.72 16 HL 4 K DC-22 1 367 362 .. 2 2 0.72 16 HL 4 K DC-40 1 367 363 .. 4 0 0.72 16 HL 8 K DC-44 1 367 421 .. 4 4 0.78 16 HL 8 K DC-53 1 367 422 .. 5 3 0.78 16 HL 8 K DC-62 1 367 423 .. 6 2 0.78 16 HL 8 K DC-71 1 367 424 .. 7 1 0.78 16 HL 8 K DC-80 1 367 425 .. 8 0 0.78 For dimensions see page 1675 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1608 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 Technical details - page 1671 Possible auxiliary contact block combinations - page 1615 S012008 000919 Contactors DL 4 K to DL 18 K 4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3), AC-operated, 3 main contacts, Versatile compact contactors integral aux. contacts Auxiliary contacts are ENTRELEC-SCHIELE-twin aux. contacts on sizes up to 11 kW Simple mounting with integral snap-on mount, with provision for screw attachment Ample wiring space and connecting terminals with plus/minus screws and self-lifting clamps which are supplied in the "open" position allow fast and economic wiring Finger protection to VDE 01060 Part 100 Bi-frequency coils - 50/60 Hz Expandable due to comprehensive system components - 2- and 4-pole contact blocks, mechanical interlock, electromechanical latch head and pneumatic timer Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106: Part 101 and A1 Our control relays and compact contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics Max. AC 3 ratings of 3-phases motors (kW) 230 V 2.2 3 4 5.5 9 400 V 4 5.5 7.5 11 15 500 V 5.5 7.5 11 15 18.5 Rated operational current Ie AC 1 / AC 3 690 V A 4 5.5 7.5 11 15 22/9 25/12 39/16 39/23 Contactor type see supplements at the top right 18.5 20 18.5 Circuit diagram / numbering to DIN EN 50 005 and DIN EN 50 012 Weight kg DL 4 K-10 1 366 001 .. 0.38 DL 4 K-01 1 366 004 .. 0.38 DL 4 K-22 1 366 031 .. 0.45 DL 5 K-10 1 366 013 .. 0.38 DL 5 K-01 1 366 016 .. 0.38 DL 5 K-22 1 366 037 .. 0.45 DL 7 K-10 1 366 201 .. 0.38 DL 7 K-01 1 366 204 .. 0.38 DL 7 K-22 1 366 231 .. 0.45 DL 11 K-10 1 366 213 .. 0.38 DL 11 K-01 1 366 216 .. 0.38 DL 11 K-22 1 366 237 .. 0.45 DL 15 K 1 370 001 ..a) 54/30 DL 15 K-22 11 Order ref.: a) b) a) b) b) 1 370 017 .. a) DL 18 K 1 370 004 .. DL 18 K-22 1 370 020 ..b) Suitable therm. overload relay For dimensions see page 1674 M 23 K M 23 K M 23 K M 23 K 0.45 0.45 M 40 K 0.45 54/37 0.45 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Type DL 4 K-22 to DL 18 K-22 contactors are supplied with the auxiliary contacts fitted. Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 1) Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Technical details - page 1667 Possible auxiliary contact block combinations - page 1615 1609 S012009 000919 Contactors DL 4K to DL 18 K 4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3), AC-operated, 3 or 4 main contacts, no integral aux. contacts Versatile compact contactors Auxiliary contacts are ENTRELEC-SCHIELEtwin aux. contacts Simple mounting with integral snap-on mount, with provision for screw attachment Ample wiring space and connecting terminals with plus/minus screws and self-lifting clamps which are supplied in the "open" position allow fast and economic wiring Finger protection to VDE 01060 Part 100 Bi-frequency coils - 50/60 Hz Expandable, due to comprehensive system components - 2- and 4-pole contact blocks, mechanical interlock, electromechanical latch head and pneumatic timer Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106: Part 101 and A1 (draft 2/98) Approvals : Our control relays and compact contactors are delivered with bi-frequency coils for 50/60 Hz. Further notes at the bottom of this page. Characteristics Max. AC 3 ratings of 3-phase motors (kW) 230 V 400 V 500 V 2.2 4 5.5 3 4 5.5 5.5 7.5 11 7.5 11 15 Rated operational current Ie AC 1 / AC 3 690 V A 4 5.5 7.5 11 Contactor type Order ref.: see supplements at the top right Circuit diagram / numbering to DIN EN 50 005 Weight kg DL 4 K 1 366 034 .. 0.38 DL 4 K-4 H 1 366 047 .. 0.38 DL 5 K 1 366 044 .. 0.38 DL 5 K-4 H 1 366 050 .. 0.38 DL 7 K 1 366 234 .. 0.38 DL 7 K-4 H 1 366 243 .. 0.38 DL 11 K 1 366 240 .. 0.45 DL 11 K-4 H 1 366 246 .. 0.38 22/9 Suitable therm. overload relay For dimensions see page 1674 M 23 K 25/12 M 23 K 39/16 M 23 K 39/23 M 23 K 9 15 18.5 15 54/30 DL 15 K 1 370 001 .. 0.45 11 18.5 20 18.5 54/37 DL 18 K 1 370 004 .. 0.45 M 40 K Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1610 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 Technical details - page 1667 Possible auxiliary contact block combinations - page 1615 S012010 000919 Contactors DL 4 K DC to DL 18 K DC 4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3), DC-operated Versatile compact contactors Auxiliary contacts are ENTRELEC-SCHIELE-twin aux. contacts Simple mounting with integral snap-on mount, with provision for screw attachment Ample wiring space and connecting terminals with plus/minus screws and self-lifting clamps which are supplied in the "open" position allow fast and economic wiring Finger protection to VDE 01060 Part 100 Expandable, due to comprehensive system components - 2- and 4-pole contact blocks, mechanical interlock, electromechanical latch head and pneumatic timer Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106: Part 101 and A1 (draft 2/98) Further notes at the bottom of this page. Approvals: Characteristics Max. AC 3 ratings of 3-phase motors (kW) 230 V 2.2 3 4 5.5 9 400 V 4 5.5 7.5 11 15 500 V 5.5 7.5 11 15 18.5 Rated operational current Ie AC 1 / AC 3 690 V A 4 5.5 7.5 11 15 22/9 25/12 39/16 39/23 Contactor type order ref.: see supplements at the top right Circuit diagram / numbering to DIN EN 50 005 and DIN EN 50 012 Weight kg DL 4 K DC-10 1 367 001 .. 0.72 DL 4 K DC-01 1 367 002 .. 0.72 DL 4 K DC-22 1 367 005 .. 0.78 DL 5 K DC-10 1 367 061 .. 0.72 DL 5 K DC-01 1 367 062 .. 0.72 DL 5 K DC-22 1 367 065 .. 0.78 DL 7 K DC-10 1 367 121 .. 0.72 DL 7 K DC-01 1 367 122 .. 0.72 DL 7 K DC-22 1 367 125 .. 0.78 DL 11 K DC-10 1 367 181 .. 0.72 DL 11 K DC-01 1 367 182 .. 0.72 DL 11 K DC-22 1 367 185 .. 0.78 DL 15 K DC 1 367 245 ..a) 54/30 a) b) a) b) b) DL 15 K DC-22 1 367 241 .. DL 18 K DC 11 18.5 20 18.5 54/37 a) 1 367 305 .. DL 18 K DC-22 1 367 301 ..b) Suitable therm. overload relay For dimensions see page 1675 M 23 K M 23 K M 23 K M 23 K 0.80 0.86 M 40 K 0.80 0.86 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 Technical details - page 1667 Possible auxiliary contact block combinations - page 1615 1611 S012011 000919 Voltage codes 04 ... 73 to be added to the contactor order reference number Contactors DL 4 K / DLg 4 K to DL 18 K / DLg 18 K to switch AC or DC loads AC-operated or DC-operated with economy circuit coil Utilization category : AC 1 / AC 3 DC 1 ... DC 5 Versions : DL 4 K to DL 18 K = DC operated, AC switching A (coil with pull-in and hold winding, economy circuit coil) DLg 4 K to DLg 18 K = DC operated, DC switching B (coil with pull-in and hold winding, economy circuit coil) DLg 4 K to DLg 18 K = AC operated/DC switching C DC contactors with sextuple break Favorable mounting depth due to conventional drive Suitable for operational voltages up to 220 V DC Finger protected to VDE 0106 Part 100 Safety isolation up to 400 V AC of coil and contact elements to DIN VDE 0106: Part 101 and A1 (draft 2/98) Code number ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 for coil voltage AC DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V Color code1) AC DC violet green violet green violet green green green white green white green green green yellow green yellow green yellow green blue green blue green blue blue red red red red black black - Our control relays and compact contactors are delivered with bi-frequency coils for 50/60 Hz. Further notes at the bottom of this page. Characteristics DL 4 K to DL 18 K DC operated / AC switching Max. AC 3 ratings of 3-phase motors (kW) 220... 240 V 2.2 3 4 5.5 9 11 380... 415 V 4 5.5 7.5 11 15 18.5 500 V 5.5 7.5 11 15 18.5 20 Rated operational current Ie AC 1 / AC 3 690 V A 4 22/9 5.5 22/12 7.5 39/16 11 39/23 15 54/30 18.5 54/37 Contactor type DL 4 K-01 DL 5 K-01 DL 7 K-01 DL 11 K-01 DL 15 K-22 DL 18 K-22 A Order ref.: see supplements at the top right 1 366 025 .. 1 366 026 .. 1 366 225 .. 1 366 226 .. 1 370 013 .. 1 370 014 .. DLg 4 K bis DLg 18 K DC operated / DC switching Rated operational current Ie (A) 24 V 22 25 32 39 54 54 DC 1 110 V 22 25 32 39 54 54 220 V 22 25 32 39 54 54 Contactor type DC 2-DC 5 24 V 110 V 220 V 22 22 6 25 25 6 32 32 8 39 39 8 54 54 10 54 54 16 DLg 4 K-01 DLg 5 K-01 DLg 7 K-01 DLg 11 K-01 DLg 15 K-22 ü DLg 18 K-22 ü 24 V 22 25 32 39 54 54 DC 1 110 V 22 25 32 39 54 54 220 V 22 25 32 39 54 54 Contactor type DC 2-DC 5 24 V 110 V 220 V 22 22 6 25 25 6 32 32 8 39 39 8 54 54 10 54 54 16 DLg 4 K-10 DLg 5 K-10 DLg 7 K-10 DLg 11 K-10 DLg 15 K-00 DLg 18 K-00 Weight kg 0.39 0.39 0.39 0.39 0.46 0.46 Suitable therm. overload relay For dimensions see page 1674 M 23 K M 23 K M 23 K M 23 K M 40 K M 40 K B Order ref.: Circuit diagram see supplements at the top right 1 366 027 .. 1 366 028 .. 1 366 227 .. 1 366 228 .. 1 370 015 .. 1 370 016 .. DLg 4 K bis DLg 18 K AC operated / DC switching Rated operational current Ie (A) Circuit diagram Weight kg 0.39 0.39 0.39 0.39 0.46 0.46 Suitable therm. overload relay For dimensions see page 1674 M 23 K M 23 K M 23 K M 23 K M 40 K M 40 K C Order ref.: see supplements at the top right 1 366 007 .. 1 366 019 .. 1 366 207 .. 1 366 219 .. 1 370 007 .. 1 370 010 .. Circuit diagram Weight kg 0.34 0.34 0.34 0.34 0.45 0.45 Suitable therm. overload relay For dimensions see page 1674 M 23 K M 23 K M 23 K M 23 K M 40 K M 40 K Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact blocks - page 1613 Further system components - pages 1613-1617 Technical details - page 1667, 1669 Possible auxiliary contact block combinations - page 1615 1612 S012012 000919 System components for use with AC / DC control relays and contactors DL 4 K to DL 18 K HL 4 K, HLg 4 K Auxiliary contact block Auxiliary contacts are ENTRELEC-SCHIELEtwin aux. contacts Various contact combinations Available in two versions : -without plunger, no manual operation -with plunger, for manual operation Fast mounting by simply snapping to the front of the contactor Additional aux. contact blocks can be side mounted Side-mounted contacts are advantageous when using flat control boxes Approval: Characteristics Auxiliary contact blocks "without plunger" Front mounting for contactor Type Circuit diagram Order ref.: DL 18 K and contactors on page 1610 Li-11 3 369 031 01 Li-22 3 369 008 01 1) DLg 15 K DLg 18 K on page 1612 4) Lig-22 3 369 021 01 Li-11 E 3 369 035 01 Li-22 E 3 369 036 01 Li-31 E 3 369 037 01 Hi-11 3 369 011 01 DL 18 K and Hi-22 3 369 015 01 HL 4 K Hi-02 3 369 013 01 HLg 4 K Hi-20 3 369 012 01 Hi-40 3 369 019 01 Hi-22 ü 3 369 016 01 Hi-04 3 369 020 01 Hi-13 3 369 014 01 Hi-31 3 369 022 01 DL 4 K-10 to 2) DL 11 K-10 DL 4 K to 3) Front mounting for contactor Type Circuit diagram Order ref.: 1) DL 15 K 1) DL 15 K Auxiliary contact blocks "with plunger" for manual operation DL 18 K and contactors on page 1610 DLg 15 K DLg 18 K on page 1612 Li-11 3 369 231 01 Li-22 3 369 208 01 1) 4) Lig-22 3 369 221 01 Hi-11 3 369 211 01 DL 18 K and Hi-22 3 369 215 01 HL 4 K Hi-02 3 369 213 01 HLg 4 K Hi-20 3 369 212 01 Hi-40 3 369 219 01 Hi-22 ü 3 369 216 01 Hi-04 3 369 220 01 Hi-13 3 369 214 01 Hi-31 3 369 222 01 DL 4 K to 3) Auxiliary block for side mounting DL 4 K to S 11 3 368 002 01 S 20 3 368 002 02 DL 18 K and HL 4 K Notes 1) 2) 3) 4) Li-11 ... Lig-22 for use with contactors having no integral auxiliary contact. Circuit diagram to DIN 50012 Li-11 E ... Li-31 E for use with contactors with an integral N/O auxiliary contact. Circuit diagram to DIN 50012 Hi-11 ... Hi-31 for use with contactors and control relays Numbers put into brackets = old terminal numbering Technical details - page 1671 Permissible auxiliary switch combinations on K range contactors - page 1615 Hints regarding terminal numbering - page 1615 Dimensions - page 1674 1613 S012013 000919 Common system components for use with control relays and contactors for the K-range Coil suppressor Mechanical interlock Pneumatic timer Electromechanical latch head Easy and fast mounting Clipped-on coil suppressors are captive. They can be easily clipped onto coil terminations A1 and A2 and are fastened by screws. Other components can be front mounted or clipped on between the contactors Approvals: page 1602 Characteristics Coil suppressors RC-coil suppressors (for use with AC operated contactors) Type Voltage range Order ref.: Pneumatic timer PZ Type 2) Time range Order ref.: 0.1...3 s 3 357 019 01 RC-K 01 24...48 V AC/DC 3 366 035 01 PZ-a RC-K 02 110...240 V AC/DC 3 366 035 02 delay on 0.1...30 s 3 357 019 02 RC-K 03 220...400 V AC/DC 3 366 035 03 energization 10...180 s 3 357 019 03 PZ-r2) 0.1...3 s 3 357 020 01 delay on 0.1...30 s 3 357 020 02 de-energization 10...180 s 3 357 020 03 Diode coil suppressor (for use with DC operated contactors) Type Voltage range Order ref.: DK-01 12...220 V DC 3 366 036 01 Varistor coil suppressor (for use with AC or DC operated contactors) Mechanical interlock MV-e Type Voltage range Order ref.: V-K 01 12...65 V AC 12...75 V DC 3 366 037 01 V-K 02 60...130 V AC 70...145 V DC 3 366 037 02 V-K 03 120...260 V AC 140...320 V DC 3 366 037 03 Connecting links, 1-pole V-K 04 260...400 V AC 320...540 V DC 3 366 037 04 Connecting links are used for a parallel switching of the main contact paths of 3-pole contactors so that they can be used as 1-pole contactors with a correspondingly high rating. The conventional thermal current Ith will increase to approx. twice the value (set: 2 pieces for upper and lower section of the terminals). V-K 05 400...690 V AC 540...850 V DC 3 366 037 05 Other components1) Electromechanical latch head MV-BN Type Voltage Order ref.: MV-BN 12 V AC/DC 3 366 061 04 MV-BN 24 V AC/DC 3 366 061 06 MV-BN 42...48 V AC/DC 3 366 061 15 MV-BN 110...127 V AC/DC 3 366 061 25 MV-BN 220...240 V AC/DC 3 366 061 40 Type Order ref.: MV-e 3 359 018 01 For contactors Order ref.: DL 4 K ... DL 11 K 3 366 043 02 DL 15 K ... DL 18 K 3 370 015 02 Connecting links, 3-pole for contactors manual motor controllers Type Manual motor starter Order ref.: DL 4 K...DL 11 K MSU-K 3 366 070 00 Notes 1) 2) 1614 Detailed information - page 1615 Not suitable for use with DL 4 K DC and DL 5 K DC contactors Use of system components - page 1615 Further accessories - pages 1616-1617 S012015 000919 Use of system components Device type Control relays Contactors AC/DC AC/DC System components HL 4 K HL 4 K HL 4 K DL 4 K to DL 11 K DL 4 K to DL 11 K DL 4 K to DL 11 K ✘ ✘ ✘ ✘ DL 15 K to DL 18 K DL 15 K DL 15 K DL 18 K DL 18 K ✘ ✘ ✘ ✘ Side mounted auxiliary contact block Type : S 11 (1 N/O + 1 N/C contact) or you can select Type : S 20 (2 N/C contacts) Front mounted aux. contact block Type : Hi (2 pole) Type : Hi (4 pole) Type : Li (2 pole) Type : Li (4 pole) Timer Type : PZ-a (delay on energization) Timer Type : PZ-r (delay on de-energization) Electromechanical latch head Type : MV-BN 1) ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘1) ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘1) ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ Not permitted on DC operated DL 4 K or DL 5 K DC contactors. Key to symbols : Contactor with no side mounted aux. contact block Contactor with one side mounted aux. contact block Contactor with two side mounted aux. contact block ✘ ✘ Contactor can be fitted with the system component shown Terminal numbering for circuit diagrams : Contactors for 4 kW to 11 kW ENTRELEC-SCHIELE contactors from 4 kW to 11 kW, i.e., contactor types DL 4 K to DL 11 K can be supplied with either one integral N/O auxiliary contact (13/14) or one auxiliary N/C contact (21/22). Positional index 1 or 2 is used for the built-in contacts. If any additional auxiliary contacts are required, type Hi... auxiliary contacts are used. Their terminal numbering starts with positional index 5, e.g., Hi-11 (53/ 54 + 61/62) to avoid duplicated positional indices. Contactors for 15 kW and 18.5 kW ENTRELEC-SCHIELE contactors DL 15 KW and DL 18 K, i.e. contactors for 15 kW and 18.5 kW, do not have any built-in auxiliary contacts. Type Li-11 and Li-22 are intended for exclusive use with these contactors. The circuit diagram will then comply with DIN EN 50 012. System components *supplements to page 1614 Technical details Pneumatic timer PZ * The PZ pneumatic timer clips on to K range contactors. It is operated by the contactor either with delay on energization or de-energization. The PZ is used wherever the requirements for accurate timing are not too exacting and where no extreme ambient environmental conditions are to be expected. A front-fitted lever is used for testing. When intended for use in a 60 Hz network, the associated contactor should be fitted with a 60 Hz coil. Conventional current Ambient temperature range (operating) Repetitive accuracy Long-term timing error Long-term timing error with variation of ambient temperature Ith 10 A, Ve 660 V -40°C ... +70°C ± 2% up to 0.5 x 106 operations : +15 % Rated insulation voltage To unlatch : Actuating power AC Actuating power DC Pulse duration Max. duty cycle Vi 690 V Electromechanical latch head MV-BN (New) * The MV-BN latch head clips onto K range contactors. Once it has closed, the contactor is mechanically latched by the MV-B. Unlatching is either manual or electrical, either by a push button or another contact (e.g., limit switch, relay contact). Contactor and latch head must not be energized simultaneously. An integral auxiliary contact disconnects the drive automatically 15 ms after the latch head has been energized. The PZ can be AC or DC operated. 0.25 % / °C 25 V A 30 W ≥ 100 ms 10 % Mechanical interlock MV-e * If K range contactors are required as reversing or star-delta contactors or when used as safety assemblies with control relays, the MV-e interlock can be clipped on at the side between the adjacent contactors. The MV-e is attached to the contactors without the use of a tool. 1615 S012016 000919 Common system components for use with control relays and contactors for the K-range The four modules below are cost-saving additions to complete the K range contactor family. They are designed to switch control sequences in a very simple and reliable manner. Mounting is extremely easy and fast. The modules are fitted to the top of the contactor. Connection is via solid leads to contactor coil terminations A1 and A2. Benefits : - It is possible to use contactors with 24 V to 415 V AC coils that are normally available off-the-shelf. - NP-K and RM-K modules are fitted with a RC coil suppressor as standard. - An LED to indicate switch position is included as standard. - A combined contactor / module unit is more reliable and lower priced than any additional external components. Module Characteristics Modules1)2) Low-signal module (with integral coil suppressor) Type NP-K Voltage range Order ref.: 24 V AC/DC 3 366 214 01 42 V AC/DC on request 230 V AC/DC 3 366 214 31 400 V AC on request Timer module Type ZM-K delay on energization Voltage and time range 24...240 V AC/DC ... 0.2...4 s ... 1.5...30 s ... 12.5...250 s NP-K ZM-K Application : Reliable switching of low level voltages and currents in uninterrupted duty. Application : Panel building, simple control sequences. Star-delta timer module Order ref.: 3 366 207 01 3 366 207 02 3 366 207 03 (delay on energization) Relay interface-module (with integral coil suppressor) Type Voltage and time range Order ref.: Type Voltage range input/coil Order ref.: YZ-K 24...240 V AC 3 366 207 12 RM-K 01 24 V DC/380...415 V AC 3 366 201 01 RM-K 02 24 V DC/215...250 V AC 3 366 201 02 delay on energization 1.5...30 s YZ-K RM-K Application : Star-delta starters up to 30 kW/400 V. Application : Interface between programmable controller and AC operated K range contactors up to 18.5 kW and K range control relays. Notes 1) 2) 1616 Technical specification - page 1617 Safety isolation of coil and contact elements as defined by DIN VDE 0106 Part 101 and A1 (draft 2/89) is not possible with these modules. (delay on energization) S012017 000919 Function of the modules These four modules below are cost-saving additions to complete the K range contactor family. They are designed to switch control sequences in a very simple and reliable manner. Mounting is extremely easy and fast. The modules are fitted to the top of the contactor. Connection is via solid leads to contactor coil terminations A1 and A2. Benefits : - It is possible to use contactors with 24 V to 415 V AC coils that are normally available off-the-shelf. - NP-K and RM-K modules are fitted with a RC coil suppressor as standard. - An LED to indicate switch position is fitted as standard. - A combined contactor / module unit is more reliable and lower-priced than any additional external components. Low-signal module NP-K Voltage range : 24 V AC/DC Order ref.: 3 366 214 01 Voltage range : 42 V AC/DC Order ref.: on request Voltage range : 230 V AC/DC Order ref.: 3 366 214 31 Voltage range : 400 V AC Order ref.: on request Modules1) Star-delta module Timer module YZ-K ZM-K Voltage range : 24...240 V AC 1.5...30 s Order ref.: 3 366 207 12 Star-delta connection Circuit diagram ZM-K delay on energization Voltage range : ... 0.2...4 s Order ref.: 3 366 207 01 Voltage range : ... 1.5...30 s Order ref.: 3 366 207 02 Voltage range : ... 12.5...250 s Order ref.: 3 366 207 03 Circuit diagram Relay-interface module RM-K RM-K 01 Voltage range : 24 V DC/415 V AC Order ref.: 3 366 201 01 RM-K 02 Voltage range : 24 V DC/250 V AC Order ref.: 3 366 201 02 Circuit diagram Dimensions module contactor Approvals : Max. load curve at resistive load Circuit diagram NP-K module YZ-K module ZM-K module Thyristor 20 mA 0.5 A at 20°C amb. temp. 10 mA/°C ≤ 20 A for t ≤ 20 ms Thyristor 20 mA 0,5 A at 20°C amb. temp. 10 mA/°C ≤ 20 A for t ≤ 20 ms Function "Delay on energization" Timing starts when the supply is applied - via an external control contact, for ex. - to contactor and timer which are connected in series. The thyristor triggers and energizes the contactor once the set delay time has elapsed. The ZM-K works as a "switch delay unit" RM-K module Technical data Output circuit Min. load current Max. load current Load current de-rating Max. surge current Relay Relay contact Contact resistance Max. switching voltage Max. switching current 1 N/O contact Ruthenium reed contact 200 mΩ max. (initial value) 200 V =/∼ (peak) V > 12 V : 0.05 A =/∼ (peak) V ≤ 12 V : 0.75 A =/∼ (peak) 10 V A 350 V =/∼ min. between open contacts 2000 V ~ min. between input - output circuit Max. switching capacity Dielectric strength Input circuit Supply voltage and power consumption Supply voltage range Voltages loss while timing Power consumption while timing 24 V AC/DC 42 V AC/DC 230 V AC/DC - Supply voltage tolerance Supply voltage frequency Ambient temperature range Switch position indication Time circuit Recovery time Repetitive accuracy Timing error within tolerance of supply voltage Timing error within tolerance of ambient temperature Ambient temperature range Time range (delay on energization) RM-K 02 Input: 19...40 V DC 15...30 mA Output: 250 V AC AC 11 : 1.5 A 220 Ω 0.22 µF 0.072 W 0.132 W 0.800 W A1-A2 -15 %, +10 % 50...60 Hz -20°C ... +60°C LED red RM-K module RM-K 01 Input: 19...40 V DC 15...30 mA Output: 415 V AC AC 11 : 1.5 A 470 Ω 0.15 µF Contact life: 2 million operations (approx.) 24...240 V AC (A1/A2) ≤ 3 V ≤ 2 mA (24...60 V AC) ≤ 8 mA (60...240 V AC) 24...240 V AC/DC (A1/A2) ≤ 3 V ≤ 2 mA (24...60 V AC/DC) ≤ 8 mA (60...240 V AC/DC) LED red LED red 150 ms ± 0.2 % ≤ 0.5 % ≤ 0.07 % / °C -20°C ... +60°C 1.5...30 s 150 ms ± 0.2 % ≤ 0.5 % ≤ 0.07 % / °C -20°C ... +60°C 1.5...30 s Function : 1. A DC voltage, e.g. 24 V, to energize the RM-K coil is applied to terminals - and +. 2. An AC voltage, e.g. 230 V, is applied to terminals A0 and A2. The contactor coil is energized by the RM-K contact. LED green Notes 1) Safety isolation of coil and contact elements as defined by DIN VDE 0106 Part 101 and A1 (draft 2/89) is not possible on modules. 1617 S012018 000623 Voltage code numbers 04 ...73 to be added to the contactor order reference number for compact contactors Code number AC ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 Color code1) for coil voltage DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V 220 V AC DC violet violet violet green white white green yellow yellow yellow blue blue blue blue red red red red black black green green green green green green green green green green green green - Our control relays, compact contactors and mini contactors are delivered with bi-frequency coils for 50/60 Hz. Our N-contactors are available with mono-frequency coils for 50 or 60 Hz. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1618 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K NA10FC1T 001222 Contactors high power 1619 S013003 000919 Contactors DL 22 N to DL 270 N 22-270 kW / 30-400 HP at 460 v, 3 ph. (AC 3), AC-operated Robust 3-pole motor contactors for AC 3 ratings from 22 kW to 270 kW Types DL 22 N to DL 90 N are creep resistant as standard Expandable by the use of additional auxiliary contacts N/O contacts, N/C contacts, E/M contacts, L/B contacts Safety isolation up to AC 400 V of coil and contact elements to DIN VDE 0106 Part 101 and A1 (draft 2/89) Terminals shrouds to VDE 0106 Part 100 integral on sizes DL 22 N to DL 42 N supplied as loose items with sizes DL 65 N to DL 90 N* to be ordered separately for sizes DL 110 N to DL 270 N - page 1623 * If required to be ordered under Ref. no.: 3 284 148 04. Delivery free of charge (page 1623) Our N-contactors are available with monofrequency coils for 50 or 60 Hz. Please refer to the listing below for the corresponding order reference. Further notes at the bottom of this page. Approvals: Characteristics Max. AC 3 ratings of 3-phase motors 230 V Rated operational current Ie AC 1 / AC 3 690 V A Contactor type Order ref.: for 50 Hz see supplements at the top right Order ref.: for 60 Hz see supplements at the top right Circuit diagram / numbering DIN EN 50 005 and DIN EN 50 012 Weight kg Suitable therm. overload relay 400 V 500 V 12.5 22 30 30 80/44 DL 22 N-22 1 212 300 .. 1 212 302 .. 1.2 M 80 N 18.5 30 37 37 100/60 DL 30 N-22 1 212 500 .. 1 212 502 .. 2.1 M 80 N 22 40 50 55 130/79 DL 42 N-22 1 244 255 .. 1 244 257 .. 2.1 M 80 N 37 63 75 75 230/119 DL 65 N-22 1 284 345 .. 1 284 347 .. 3.2 M 80 N 50 90 110 110 260/170 DL 90 N-22 1 284 531 .. 1 284 533 .. 3.2 M-b 177 S 60 110 132 160 290/205 DL 110 N-22 1 243 501 .. 1 243 503 .. 9.0 M-bw 207 S 75 132 160 180 360/245 DL 132 N-22 1 292 001 .. 1 292 003 .. 9.0 90 160 180 180 380/295 DL 165 N-22 1 208 772 .. 1 208 774 .. 18 M-bw 207 S M-bw 320 S M-bw 320 S 115 250 250 270 500/460 DL 245 N-22 1 283 332 .. 1 283 334 .. 18 M-b 721 Sw 160 270 345 270 600/499 DL 270 N-22 1 184 501 .. 1 184 503 .. 30 M-b 721 Sw Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1620 AC: 24, 42, 110, 230 and 400 V (50Hz) DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K Technical details - page 1668 For dimensions see pages 1676-1678 S013005 000919 Voltage codes 04 ... 73 to be added to the contactor order reference number Contactors DL 22 N / DLg 22 N to DL 270 N / DLg 270 N AC or DC switching AC operated or DC-operated with economy circuit coil Utilization category : AC 3 or DC 1 ... DC 5 Versions: DL 22 N to DL 270 N = DC operated / AC switching (coil with pull-in and hold winding, economy circuit A coil) DLg 22 N to DLg 270 N = DC operated / DC switching (coil with pull-in and hold winding, B economy circuit coil) DLg 22 N to DLg 270 N = AC operated / C DC switching DC switching with sextuple break Favorable mounting depth due to conventional drive Suitable for operational voltages up to 220 V DC Terminal shrouds to VDE 0106 Part 100 integral on sizes DL / DLg 22 N to DLg 42 N supplied as loose items with sizes DL / DLg 65 N to DLg 90 N* to be ordered separately for sizes DL / DLg 110 N to DLg 270 N - page 1623 * If required to be ordered under Ref. no..: 3 284 148 04. Delivery free of charge (page 1623) Code number ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 for coil voltage AC DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V Color code1) AC DC violet green violet green violet green green green white green white green green green yellow green yellow green yellow green blue green blue green blue blue red red red red black black - Our N-contactors are available with monofrequency coils for 50 or 60 Hz. Please refer to the listing below for the corresponding order reference. Further notes at the bottom of this page. Characteristics Rated Contactor operational type current Ie AC switching AC 1 / AC 3 A Coil DC A Order ref.: see supplements at the top right Weight For kg dimensions see pages 16761678 80/44 DL 22 N-22 1 212 306 .. 1.2 100/60 DL 30 N-22 1 212 506 .. 1.2 Rated operational current Ie (A) DC 1 24V 110V 220V DC 2 - DC 5 24V 110V 220V 75 75 75 75 90 90 95 115 115 Contactor type DC switching Coil DC B Order ref. see supplements at the top right Coil AC C (50 Hz) Order ref. see supplements at the top right Coil AC C (60 Hz) Order ref. see supplements at the top right 75 12 DLg 22 N-22 1 212 354 .. 1 212 348 .. 1 212 350 .. 90 90 25 DLg 32 N-22 1 244 081 .. 1 244 075 .. 1 244 077 .. 115 115 60 DLg 42 N-22 1 244 309 .. 1 244 303 .. 1 244 305 .. 130/79 DL 42 N-22 1 244 261 .. 2.1 115 230/119 DL 65 N-22 1 284 351 .. 3.2 200 200 200 200 200 90 DLg 65 N-22 1 284 399 .. 1 284 393 .. 1 284 395 .. 260/170 DL 90 N-22 1 284 537 .. 3.2 230 230 230 230 230 150 DLg 90 N-22 1 284 605 .. 1 284 599 .. 1 284 601 .. 290/205 DL 110 N-22 1 243 507 .. 9.0 260 260 260 260 260 200 DLg 110 N-22 1 243 605 .. 1 243 591 .. 1 243 593 .. 315 315 315 315 200 DLg 132 N-22 1 292 097 .. 1 292 091 .. 1 292 093 .. 360/245 DL 132 N-22 1 292 015 .. 9.0 315 380/295 DL 165 N-22 1 208 778 .. 8 340 340 340 340 340 250 DLg 165 N-22 1 208 838 .. 1 208 832 .. 1 208 834 .. 500/460 DL 245 N-22 1 283 338 .. 18 460 460 460 460 460 300 DLg 245 N-22 1 283 398 .. 1 283 391 .. 1 283 394 .. 600/499 DL 270 N-22 1 184 507 .. 30 540 540 540 540 540 350 DLg 270 N-22 1 184 627 .. 1 184 621 .. 1 184 623 .. Circuit diagrams for version B DLg 22 N to DLg 132 N Pushbutton operation Overload relay with manual or auto reset DLg 165 N to DLg 270 N Control circuit for impulse contact operation Latching contact operation Overload relay always with manual reset Control circuit for maintained contact operation Main circuit to be wired by customer to be connected by customer Contol relay Contactor Contol relay Contactor to be wired by customer to be connected by customer Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V 1) Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1621 S013004 000919 Additional auxiliary contacts for use with contactors DL 22 N to DL 270 N For use with DL 22 N...DL 90 N Auxiliary contacts are used to increase the number of contacts Contactors can be supplied with max. 4 N/O+4 N/C contacts Additional aux. contacts on special orders are always factory fitted Auxiliary contact blocks for use with DL 22 N to DL 90 N contactors can be attached to the left or right hand side. Adhesive labels showing contact numbering (53/54 - 61/62 - 71/72 - 83/84) are supplied with each contact block and can be fitted as required. Auxiliary contact blocks for use with DL 110 N to DL 270 N are front fitted. Handling as described The order references listed below refer to 1 N/O + 1 N/C aux. contact each Approvals: Characteristics It is possible to increase the number of auxiliary contacts by factory-fitted contacts Aux. contact : Contactor type 2 N/O + 2 N/C Code number : 22 Main contacts + 1 N/O + 1 N/C 33 + 2 N/O + 2 N/C 44 DL 22 N-22 width changes to 106 mm width changes to 124 mm ❐ Order ref.: 3 212 133 01 DL 30 N-22 width changes to 106 mm width changes to 124 mm ❐ Order ref.: 3 212 133 01 DL 42 N-22 width changes to 124 mm width changes to 124 mm ❐ Order ref.: 3 212 133 21 width changes to 124 mm width changes to 124 mm ❐ Order ref.: 3 212 133 21 width changes to 124 mm width changes to 124 mm ❐ Order ref.: 3 212 133 21 DL 65 N-22 Standard DL 90 N-22 DL 110 N-22 ❐ Order ref.: 3 292 040 00 DL 132 N-22 ❐ Order ref.: 3 292 040 00 DL 165 N-22 ❐ Order ref.: 3 292 040 00 DL 245 N-22 ❐ Order ref.: 3 292 040 00 DL 270 N-22 ❐ Order ref.: 3 184 261 00 Notes The distinctive number should be added to the contactor type when orders are placed. Example: DL 22 N-22. Specials with E/M and L/B contacts can be supplied such that both contacts are fitted in place of standard N/C and N/O contacts, or they can be additionally incorporated. 1622 ❐ width remains unchanged ! Specials with E/M and L/B contacts on request S013019 000731 Accessories : Links, RC coil suppressors, terminal shrouds and mechanical interlock Pairs of links, single pole Pairs of links are used to bridge the main contact terminals of 3 pole contactors so that they can be used as single pole contactors for higher ratings (approx. twice the value) For use with contactor type Order ref.: DL 22 N / DL 30 N 3 212 315 00 DL 42 N 3 244 080 01 RC coil suppressors for use with contactor types DL 22 N to DL 270 N For use with contactor type RC-coil suppressors 110...240 V AC Type DL 22 N / DL 30 N components 0,47 µF / 220 Ω RC-N 1 Order ref.: 3 212 412 01 DL 42 N / DL 65 / DL 90 N components 1,00 µF / 220 Ω RC-N 2 3 244 106 01 DL 110 / 132 N components 1,00 µF / 100 Ω RC-N 3 3 292 071 01 DL 165 / 245 N components 1,00 µF / 47 Ω RC-N 4 3 208 355 01 DL 270 N components 1,6 µF / 220 Ω RC-N 5 3 184 092 01 Terminal cover for use with contactors and thermal overload relays to protect against accidental contact to VDE 0106 Part 100 For use with contactor type Order ref.: Notes DL 65 N / DL 90 N 3 284 148 04 to be ordered separately DL 90 N + M-b 177 S / DL 65 N + M-b 177 S 3 284 148 05 to be ordered separately DL 110 / 132 N + M-bw 207 S 3 243 049 01 to be ordered separately DL 110 N ... 270 N 3 284 156 02 shroud with M 12 connecting screw (1 set = 6 off) M-bw 17 S ... M-bw 207 S 3 222 019 01 to be ordered separately M-b 177 S 3 222 018 01 to be ordered separately DLDAe 110 / 160 N 3 284 148 03 to be ordered separately Mechanical interlocks Possible combination DL 22 N / 30 N DL 42 N DL 65 N / 90 N DL 110 N / DL 132 N DL 165 N / DL 245 N DL 270 N DL 22 N / 30 N 3 244 077 02 3 244 078 01 - - - - DL 42 N 3 244 078 01 3 244 077 02 - - - - DL 65 N / 90 N - - 3 244 077 02 - - - DL 110 N / DL 132 N - - - 3 292 057 00 - - DL 165 N / DL 245 N - - - - 3 283 048 00 - DL 270 N - - - - - 3 184 327 00 1623 S013008 000919 Reversing contactors DLW 4 K ... DLW 65 N 4...63 kW / 5-75 HP at 460 V, 3 ph. (AC 3), AC-operated Special contactor assemblies designed to reverse direction of rotation of three-phase motors Available for ratings from 4 kW to 63 kW; higher ratings on request Available with or without thermal overload relay Mounted on DIN rail or base-plate Types DLW 4 to DLW 18 K mechanically interlocked as standard DLW reversing contactor assemblies consist of two contactors, that are connected in such a way that they are suitable to reverse direction of rotation of threephase motors. Our N-contactors are available with monofrequency coils for 50 or 60 Hz. Please refer to the listing below for the corresponding order reference. Further notes at the bottom of this page. Characteristics Max. AC 3 ratings of 3-phase motors (kW) Rated operational current Ie (AC 3 duty) 230 V 400 V 500 V 690 V Type Combination type Combinations of contactors AC operated Order ref.: see supplements at the top right coil 50/60 Hz at 400 V 2) free contacts each contactor coil 50 Hz coil 60 Hz N/O N/C Suitable therm. relay3) Weight For dimenwithout sions therm. see pages relay 1674, app. kg 1676-1677 2.2 4 4 4 8.5 DLW 4 K 1 366 601 .. - - 2 1 M 23 K 0.72 3 5.5 5.5 5.5 11.5 DLW 5 K 1 366 605 .. - - 2 1 M 23 K 0.72 4 7.5 7.5 7.5 15.5 DLW 7 K 1 366 631 .. - - 2 1 M 23 K 0.96 5.5 11 11 11 22 DLW 11 K 1 366 635 .. - - 2 1 M 23 K 0.96 9 15 15 15 30 DLW 15 K 1 370 601 .. - - 1 1 M 40 K 1.8 11 18,5 18,5 18,5 37 DLW 18 K 1 370 605 .. - - 1 1 M 40 K 1.8 12.5 22 30 30 44 DLW 22 N - 1 212 097 .. 1 212 099 .. 2 2 M 80 N 2.36 18.5 30 37 37 60 DLW 30 N - 1 244 105 .. 1 244 107 .. 2 2 M 80 N 4.4 22 40 50 55 79 DLW 42 N - 1 244 097 .. 1 244 099 .. 2 2 M 80 N 4.4 37 63 75 75 119 DLW 65 N - 1 284 193 .. 1 284 195 .. 2 2 M 80 N 11 50 90 110 110 170 DLW 90 N - 1 284 657 .. 1 284 659 .. 2 2 M-b 177 S 11 Note: Enclosed contactors with higher power ratings are available on request. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 2) 3) 1624 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Delivery: Reversing contactors to DLW 18 K mounted on DIN rail. The selected thermal overload relays have to be set to the rated motor current. They have to be ordered separately, see pages 1682-1683. The reversing contactors up to DLW 18 K are factory fitted with 2-pole aux. contact blocks. Free contacts, see table. Additional free contacts on request at extra cost. The voltage code number has to be added according to the above table to the contactor order reference number. S013010 000919 Star-delta contactors DLDAe 7.5...500 kW / 10-670 HP at 460 V, 3 ph. (AC 3) AC-operated Contactor assemblies designed specifically for stardelta starting of three-phase motors Star contactor and delta contactor mechanically interlocked up to and incl. size DLDAe 30 K Available with or without thermal overload relay Open, mounted to DIN rail or base plate Finger proof and back-of-hand proof per VDE 0106 Part 100, integrated or realized by additional covers Fitted with type YDAV star-delta timer circuit diagram - page 1626 DLDAe star-delta assemblies consist of three individual contactors and a star-delta timer designed specifically for this purpose. They are available in fourteen well balanced ratings ranging from 7.5 kW to 500 kW. They can be supplied with or without thermal overload relay. All types up to and including the DLDAe 30 K are mechanically interlocked as standard. The larger sizes can be supplied with mechanical interlock by special order. Our N-contactors are available with monofrequency coils for 50 or 60 Hz. Please refer to the listing below for the corresponding order reference. Further notes at the bottom of this page. Characteristics Max. AC 3 ratings of 3-phase motors (kW) Rated operational current Ie (AC 3 duty) 230 V 400 V 500 V 690 V Type combinations2) Combinations of contactors AC operated Order ref.: see supplements at the top right coil 50/60 Hz at 400 V 4 7.5 7.5 7.5 15.5 DLDAe 7.5 K coil 50 Hz 1 366 501 .. - Suitable therm. relay3) Weight without therm. relay approx. kg coil 60 Hz - M 23 K 1.2 7.5 12.5 12.5 12.5 26 DLDAe 12.5 K 1 366 531 .. - - M 23 K 1.47 7.5 15 15 15 30 DLDAe 15 K 1 366 561 .. - - M 23 K 1.47 9 18.5 18.5 18.5 37 DLDAe 18.5 K 1 370 501 .. - - M 23 K 1.75 11 22 22 22 43 DLDAe 22 K 1 370 531 .. - - M 40 K 1.84 17.5 30 30 30 60 DLDAe 30 K 1 370 561 .. - - M 80 N 1.84 22 37 37 37 74 DLDAe 37 N - 1 212 223 .. 1 212 225 .. M 80 N 1.84 22 45 55 60 85 DLDAe 45 N4) - 1 212 285 .. 1 212 287 .. M 80 N 5.0 4) - 1 244 285 .. 1 244 287 .. M 80 N 7.6 4) 30 55 60 75 105 DLDAe 55 N For dimensions see pages 1674, 1676-1678 38 65 65 65 130 DLDAe 65 N - 1 244 223 .. 1 244 225 .. M 80 N 7.6 45 75 90 100 140 DLDAe 75 N - 1 284 285 .. 1 284 287 .. M-b 177 S 7.9 63 110 132 132 200 DLDAe 110 N - 1 284 223 .. 1 284 225 .. M-b 177 S 12.8 90 160 160 132 300 DLDAe 160 N - 1 284 723 .. 1 284 725 .. M-b 177 S 20.0 110 200 200 200 370 DLDAe 200 N - 1 243 301 .. 1 243 303 .. M-bw 320 S 20.4 150 250 250 250 460 DLDAe 250 N - 1 292 271 .. 1 292 273 .. M-bw 320 S 25.0 180 360 420 420 610 DLDAe 360 N - 1 283 241 .. 1 283 243 .. M-b 721 Sw 57.0 300 500 550 550 890 DLDAe 500 N - 1 184 801 .. 1 184 803 .. M-b 721 Sw 85.5 Contactor configuration of star-delta assemblies - page 1626. Note: Enclosed contactors with higher power ratings are available on request. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V 3) 4) 1) 2) Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K The control contacts built into the contactor are first used. The selected thermal overload relays are normally set to 0.58 times the value of the rated motor current. They have to be ordered separately. See pages 1682-1683. Separate terminals are required for the connection to the supply. Delivery : up to DLDAe 30 K mounted on DIN rail from DLDAe 37 N mounted on base plate 1625 S013011 000919 Contactor configuration of star-delta assemblies1) Type Main contactor + block N reserved free concontacts tacts Delta contactor + block reserved free ∆ concontacts tacts Star contactor + block Y reserved free contacts contacts DLDAe 7.5 K DL 4 K-10 1 N/O - DL 4 K-01 1 N/C - DL 4 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 12.5 K DL 7 K-10 1 N/O - DL 7 K-01 1 N/C - DL 4 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 15 K DL 7 K-10 1 N/O - DL 7 K-01 1 N/C - DL 5 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 18.5 K DL 15 K + Li 11 1 N/O 1 N/C DL 11 K-01 1 N/C - DL 7 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 22 K DL 15 K + Li 11 1 N/O 1 N/C DL 15 K + Li 11 1 N/C 1 N/O DL 7 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 30 K DL 15 K + Li 11 1 N/O 1 N/C DL 15 K + Li 11 1 N/C 1 N/O DL 11 K-01 + Hi 11 1N/O,1N/C 1N/C DLDAe 37 N DL 22 N-22 1 N/O 1N/O+2N/C DL 22 N-22 1 N/C 2N/O+1N/C DL 15 K + Li 22 1N/O,1N/C 1N/O+1N/C DLDAe 45 N 2) DL 22 N-22 1 N/O 1N/O+2N/C DL 22 N-22 1 N/C 2N/O+1N/C DL 18 K + Li 22 1N/O,1N/C 1N/O+1N/C DLDAe 55 N 2) DL 30 N-22 1 N/O 1N/O+2N/C DL 30 N-22 1 N/C 2N/O+1N/C DL 18 K + Li 22 1N/O,1N/C 1N/O+1N/C DLDAe 65 N2) DL 42 N-22 1 N/O 1N/O+2N/C DL 42 N-22 1 N/C 2N/O+1N/C DL 22 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 75 N DL 65 N-22 1 N/O 1N/O+2N/C DL 42 N-22 1 N/C 2N/O+1N/C DL 22 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 110 N DL 65 N-22 1 N/O 1N/O+2N/C DL 65 N-22 1 N/C 2N/O+1N/C DL 42 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 160 N DL 90 N-22 1 N/O 1N/O+2N/C DL 90 N-22 1 N/C 2N/O+1N/C DL 65 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 200 N DL 110 N-22 1 N/O 1N/O+2N/C DL 110 N-22 1 N/C 2N/O+1N/C DL 65 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 250 N DL 132 N-22 1 N/O 1N/O+2N/C DL 132 N-22 1 N/C 2N/O+1N/C DL 90 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 360 N DL 245 N-22 1 N/O 1N/O+2N/C DL 245 N-22 1 N/C 2N/O+1N/C DL 110 N-22 1N/O,1N/C 1N/O+1N/C DLDAe 500 N DL 270 N-22 1 N/O 1N/O+2N/C DL 270 N-22 1 N/C 2N/O+1N/C DL 165 N-22 1N/O,1N/C 1N/O+1N/C Star-delta change-over "AV" (YDAV) Diagram of control circuit Notes 1) Control contacts built into the contactor are first used. 2) Separate terminals are required for connection to the supply. Sets of links for self-assembly of contactor combinations, see page 1627. 1626 Diagram of powering circuit S013015 000919 Accessories: Sets of links for star-delta contactors Complete sets of links for wiring the main contacts of supply voltage, delta and star contactors of a contactor assembly. For contactors Order ref.: DLDAe 7.5 K ... 12.5 K ** 3 366 045 01 DLDAe 15 K ** 3 366 046 01 DLDAe 18.5 K * 3 370 016 01 DLDAe 22 K ... 30 K * 3 370 017 01 DLDAe 37 N without mechanical interlock * 3 212 399 00 with mechanical interlock* 3 212 327 00 DLDAe 45 N without mechanical interlock* 3 212 399 00 DLDAe 55 N with mechanical interlock * 3 212 327 00 DLDAe 65 N with and without interlock 3 244 063 00 DLDAe 75 N with and without interlock 3 284 159 00 DLDAe 110 N with and without interlock 3 284 100 00 DLDAe 160 N with and without interlock 3 284 150 00 DLDAe 200 N without interlock 3 243 042 00 DLDAe 250 N without interlock 3 292 059 01 * massive copper conductor, round insulated, connecting end pieces flattened and bared / ** massive copper conductor, round insulated, connecting end pieces bared Spares: Main contact sets for contactors sizes DL 22 N to DL 270 N The main contact sets listed below are intended for incorporation in types DL and DLg contactors. They can also be used for DLW and DLDAe contactor assemblies. Figure Main contact sets One main contact set consists of three moving contacts and six fixed contacts. Main contacts are only supplied as complete sets which come in transparent packs. No main contact sets are available for contactors below 22 kW. for contactor type Order ref.: Weight kg DL 22 N / DL 30 N 3 212 383 00 0.120 DL 42 N 3 244 074 00 0.300 DL 65 N 3 284 106 00 0.420 DL 90 N 3 284 144 00 0.420 3 292 041 00 0.630 3 283 031 00 1.200 3 184 317 00 2.300 DL 110 N DL 132 N DL 165 N without a figure DL 245 N without a figure DL 270 N Notes For quality reasons, the contact material used for spare contact sets is always that of the larger contactor. Main contact sets for contactors no longer in production are available on request. 1627 S013016 000731 Voltage codes 04 ... 73 to be added to the contactor order reference number Spares / Coils Code number ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 Coils for use with DL and DLg contactors, HL and HLg control relays as well as for all contactor assemblies Example : coil for K-contactor for coil voltage AC DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V Color code1) AC DC violet green violet green violet green green green white green white green green green yellow green yellow green yellow green blue green blue green blue blue red red red red black black - Our N-contactors are available with monofrequency coils for 50 or 60 Hz. Please refer to the listing below for the corresponding order reference. Further notes at the bottom of this page. Characteristics Contactor type AC Coil : AC operated DC 50/60 Hz (bi-frequency coil) see supplement at the top right Coil : DC operated pull-in / hold windings 50 Hz 60 Hz (economy circuit coil) see supplements see supplements see supplements at the top right at the top right at the top right DL (g) 4 K ... 11 K 3 366 038 .. - - 3 366 039 .. DL (g) 15 ... 18 K 3 370 011 .. - - 3 370 014 .. HL 3 366 040 .. - - - HL(g) 4 K .. - - - 3 366 039 .. DL (g) 22 N on request 3 212 387 .. 3 212 389 .. 3 212 393 .. DL (g) 30 ... 42 N on request 3 244 067 .. 3 244 069 .. 3 244 073 .. DL (g) 65 ... 90 N - 3 284 109 .. 3 284 111 .. 3 284 115 .. DL (g) 110 ...132 N - 3 292 020 .. 3 292 022 .. 3 292 026 .. DL (g) 165 ...245 N - 3 208 330 .. 3 208 332 .. 3 208 336 .. 3 184 280 .. 3 184 282 .. 3 184 286 .. 4 K .. DL (g) 270 N Coil : AC operated HL 100 3 361 012 .. - 3 361 014 .. - HLg 100 - - - 3 359 025 .. Notes Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V (Short-term availability) DC: 24, 110 and 220 V Other coil voltages on request 1) Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1628 S013013 000623 Voltage code numbers 04 ...73 to be added to the contactor order reference number for N-contactors Code number AC ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 Color code1) For coil voltage DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V 220 V AC DC violet violet violet green white white green yellow yellow yellow blue blue blue blue red red red red black black green green green green green green green green green green green green - Our control relays, compact contactors, and mini contactors are delivered with bi-frequency coils for 50/60 Hz. Our N-contactors are available with mono-frequency coils for 50 or 60 Hz. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K 1629 hsla-1L 000919 Lighting contactors Hum-free, 110-120 V AC, 220-240 V AC DIN 3 Standard : IEC 947 VDE 0660 IEC 1095 VDE 0637 UL 94 HSLa 22 ... HSLa 24 ... HSLa 44 ... 2 poles 4 poles 4 poles Spacing 17.5 mm .689" 1 module Spacing 35 mm 1.38" 2 modules HSLa 64 ... 4 poles Spacing 52.5 mm 2.07" 3 modules Spacing 52.5 mm 2.07" 3 modules * * protection protection UP V0 PC V2 PA V0 * IP 20 Switching noise : 80 dB Rated voltage: 110-120 VAC; 220-230, 220-240 VAC. DC solenoid system providing hum-free continuous operation. AC supply is rectified through built-in diodes. Coil protected against transients. Contact Entrelec for UL/CSA. Available in 48 VAC; contact Entrelec. References Contact type 1 module 2 modules * Dimension includes the terminal block cover P-HSLa 24. This cover can be mounted only on modular HSLa 24... types. epyT P/N Type 1NO-1NC HSLa 22-11 F 011101299 2NO HSLa 22-20 F 011101301 2NC HSLa 22-02 F 011101302 P/N 3 modules * Dimension includes the terminal block cover P-HSLa 44/64. Type P/N Type P/N Part numbers on this page are for 220-240 VAC rated contactors. Part numbers for 24 VAC and 110-120 VAC rated contactors are on page 1634. 4NO HSLa 24-10 F 011101275 HSLa 44-10 F 011101092 HSLa 64-10 F 011101093 3NO - 1NC HSLa 24-01 F 011101276 HSLa 44-01 F 011101687 HSLa 64-01 F 011101690 2NO - 2NC HSLa 24-22 F 011101277 HSLa 44-22 F 011101688 HSLa 64-22 F 011101691 4NC HSLa 24-04 F 011101278 HSLa 44-04 F 011101689 HSLa 64-04 F 011101692 Characteristics Rated thermal current Ith AC1 Rated voltage, 50/60 Hz Max. power - Typ AC1 - Typ AC3 Coil power consumption Switching time C/O Current switching min. Max. permissible capacitive load Load current - Starting cos φ = 45° maxi. in AC3 - Breaking Rated insulation voltage / Impulse test voltage Number of full-load operations AC1 / AC3 Mechanical life O/F Max. switching frequency Wire Contact terminals solid / stranded size Coil terminals solid / stranded Recommended torque Contact terminals / Coil terminals Weight Operating temperature / Storage temperature 24 A 40 A 63 A 20 A 110-120 VAC or 220-230 VAC 110-120 VAC or 220-240 VAC 110-120 VAC or 220-240 VAC 110-120 VAC or 220-240 VAC 4 kW 16 kW 26 kW 40 kW 1.3 kW 4 kW 11 kW 15 kW 2.2 W 3.5 W 5W 5W 15 to 30 / 40 to 45 ms 20 to 30 / 60 to 80 ms 15 to 20 / 35 to 45 ms 15 to 20 / 35 to 45 ms 5 mA 5 mA 10 mA 10 mA 30 µF 36 µF 220 µF 300 µF 93 A 96 A 200 A 305 A 74 A 85 A 160 A 240 A 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp) 1 x 105 / 1 x 105 1 x 105 / 1.5 x 105 1 x 105 / 1.5 x 105 1 x 105 / 1.5 x 105 3 x 106 3 x 106 3 x 106 3 x 106 120 / hour 120 / hour 120 / hour 120 / hour 1 to 4 mm² / 1 to 4 mm² 1 to 6 mm² / 2x1 to 4 mm² 1 to 25 mm² / 1 to 25 mm² 1 to 25 mm² / 1 to 25 mm² 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²) 1.2 / 1.2 Nm 1.2 / 1.2 Nm 1.2 / 2 Nm 1.2 /2 Nm 4.4 oz (0.125 Kg) 9.5 oz (0.270 Kg) 12.2 oz (0.345 Kg) 12.2 oz (0.345 Kg) -5 ... +55° C / -30 ... +80° C -5 ... +55° C / -30 ... +80° C -5 ... +55° C / -30 ... +80° C -5 ... +40° C / -30 ... +80° C Accessories Auxiliary contact blocks for contactors HSLa 24, 44, 64... Type H-HSLa 11 H-HSLa 20 To be mounted on the left side of modular contactor. P/N Type P/N For contactors 1NO-1NC F 011101087 P-HSLa 24 F 011101089 HSLa 24... 2NO F 011101088 P-HSLa 44/64 F 011101090 HSLa 44/64... Circuit diagram 61 53 62 54 63 53 64 54 Characteristics Weight : Max. current Ith AC15 : Rated temperature : Protection for terminals P-HSLa 24 1.3 oz (0.036 Kg) 3A -5 ... +55° C Emission Limiter: Limit emissions to EN55 015/1993 and VDE 874/4. Contact Entrelec for specifications. 1630 P-HSLa 44/64 hsla-1R 000919 Selection guide for lamp switching applications. Consult us for UL / CSA. Selection of devices for : HSLa 22 HSLa 24 HSLa 44 HSLa 64 20 A / 25 A 24 A 40 A 63 A Supply voltage (230 V AC) Number of lamps NO NC NO Incandescent lamps 60 W 21 18 25 100 W 13 10 15 200 W 7 5 7 500 W 3 2 3 1000 W 1 0 1 Energy-saving lamps 7W 10 7 15 11 W 10 7 15 15 W 5 3 15 20 W 3 1 10 Halogen lamps 200 W 4 2 5 300 W 2 1 3 500 W 1 2 1000 W 1 35 W 5 3 6 Low-pressure sodium vapor lamps 55 W 5 3 6 uncompensated 90 W 3 2 4 135 W 2 1 3 180 W 1 1 3 Low-pressure sodium vapor lamps 35 W 1 1 1 55 W 1 1 1 with parallel compensation 90 W 1 135 W 180 W 50 W 12 10 16 High-pressure sodium vapor lamps 70 W 10 8 13 uncompensated 110 W 8 6 10 150 W 6 4 7 250 W 3 2 4 400 W 2 1 3 1000 W 1 1 50 W 3 2 3 High-pressure sodium vapor lamps 70 W 2 1 3 with parallel compensation 110 W 2 1 2 150 W 1 1 1 250 W 1 400 W 1000 W High-pressure metal vapor 50 W 22 17 28 and mercury-vapor lamps (HQL) 80 W 16 13 21 uncompensated 125 W 12 9 15 250 W 6 4 8 400 W 4 2 5 700 W 2 1 3 1000 W 1 2 High-pressure metal vapor 50 W 4 3 5 and mercury-vapor lamps (HQL) 80 W 3 2 4 with parallel compensation 125 W 3 2 3 250 W 1 1 2 400 W 1 1 700 W 1 1000 W High-pressure metal-halide lamps (HQI) 70 W 12 9 15 uncompensated 150 W 6 4 8 250 W 4 3 5 400 W 2 1 3 1000 W 2000 W High-pressure metal-halide lamps (HQI) 70 W 2 1 3 with parallel compensation 150 W 1 2 250 W 1 400 W 1 1000 W 18 W 24 16 24 Fluorescent lamps 36 W 17 11 20 uncompensated 58 W 10 7 13 18 W 6 4 8 Fluorescent lamps 36 W 6 4 8 with parallel compensation 58 W 4 3 5 18 W 2 x 22 2 x 14 2 x 48 Fluorescent lamps 36 W 2 x 17 2 x 12 2 x 24 connected in pairs 58 W 2 x 10 2x4 2 x 15 22 11 30 Fluorescent lamps AC operation 1 x 18 W 12 9 16 with electronic ballasts 1 x 36 W 8 8 12 1 x 58 W 23 8 32 AC operation 2 x 18 W* 12 8 16 2 x 36 W* 7 3 10 1 electronic ballast=2 lamps 2 x 58 W* 18 W 15 11 25 * DC operation, 1 lamp 36 W 8 5 14 (3 poles in series) 58 W 3 1 9 18 W 2x5 2x3 2 x 12 * DC operation, 2 lamps 36 W 2x3 2x2 2x6 (3 poles in series) 58 W 2x2 2x1 2x4 * Values for 220 V DC and the complete device (not per pole) that can be connected per pole NC NO NC NO NC 16 65 30 85 50 10 40 20 50 30 5 20 10 25 15 2 8 4 10 6 1 4 2 5 3 10 100 50 150 75 10 100 50 150 75 10 100 50 150 75 6 70 35 100 50 4 15 10 20 14 2 10 7 13 9 1 6 4 8 6 1 3 1 4 2 4 13 6 20 11 4 13 6 20 11 3 9 4 14 6 2 6 2 9 4 2 6 2 9 4 1 10 6 16 7 1 10 6 16 7 8 4 12 5 4 2 7 3 4 2 7 3 10 28 21 44 31 8 22 14 34 19 6 18 11 28 13 4 12 7 19 8 2 7 4 11 5 2 5 2 7 3 2 1 3 2 2 22 16 33 18 2 18 10 27 12 1 18 10 27 12 1 10 6 16 7 6 3 9 4 4 2 7 3 2 1 3 1 18 47 42 74 49 14 36 28 56 31 10 25 19 39 22 6 13 10 21 11 3 8 6 13 9 2 5 3 8 4 1 3 1 6 2 3 30 18 45 21 3 25 16 40 18 2 20 13 33 15 1 12 7 18 8 8 5 13 6 5 3 8 3 3 2 5 2 10 25 19 39 23 6 14 10 22 13 3 8 5 13 9 2 7 3 11 7 1 1 2 1 1 1 1 1 2 18 10 26 12 1 10 6 16 7 6 4 10 4 6 3 9 4 2 1 4 1 16 90 78 140 122 13 65 57 95 79 6 40 28 60 49 5 45 28 70 32 5 45 28 70 32 3 25 18 43 21 2 x 32 2 x 100 2 x 78 2 x 150 2 x 136 2 x 16 2 x 65 2 x 53 2 x 95 2 x 79 2 x 10 2 x 40 2 x 28 2 x 60 2 x 53 10 60 19 80 22 9 30 19 42 22 8 22 13 30 15 8 40 13 48 15 8 20 13 26 15 4 10 5 18 6 19 50 42 75 61 10 30 23 40 33 6 16 11 25 19 2x9 2 x 25 2 x 20 2 x 38 2 x 32 2x4 2 x 15 2 x 11 2 x 20 2 x 14 2x2 2x8 2x5 2 x 12 2x8 Rated operating current per lamp A 1,5 1,5 2,4 3,5 3,3 0,31 0,42 0,63 0,94 1,16 0,77 1 1,2 1,8 3 4,4 10 0,28 0,38 0,53 0,77 1,25 2,05 4,96 0,6 0,8 1,15 2,15 3,25 5,4 7,5 0,27 0,41 0,62 1,24 1,93 3,34 4,75 1 1,8 3 3,5 9,5 19 1 1,8 3,0 4,4 10,3 0,37 0,43 0,67 0,11 0,21 0,32 2 x 0,11 2 x 0,21 2 x 0,32 0,1 0,18 0,27 0,18 0,35 0,52 - Capacitance of capacitor µF 20 20 30 45 40 8 12 12 20 36 45 100 7 8 10 18 25 40 60 12 20 32 35 85 4,5 4,5 7 6,8 6,8 10 10 10 22 - All the specified values may vary considerably, depending on the lamp manufacturer. 1631 hsla-2L 000919 HSLa 24 ... Lighting contactors 4 poles Hum-free, 220-240 V AC Spacing 35 mm 1.38" 2 modules DIN 3 Max. permissible capacitive load : 150 µF Standard : IEC 947 VDE 0660 IEC 1095 VDE 0637 UL 94 protection UP V0 PC V2 PA V0 IP 20 Switching noise : 80 dB Rated volage: 220-240 VAC DC solenoid system providing hum-free continuous operation. AC supply is rectified through built-in diodes. Coil protected against transients. Contact Entrelec for UL / CSA. References 2 modules * Dimension includes the terminal block cover P-HSLa 24. This cover can be mounted only on modular HSLa 24... types. Type P/N Type P/N Type P/N Type P/N Contact type 4NO HSLa 24-10 Sp.Kap F 011101999 Characteristics Rated thermal current Ith AC1 21 A Rated voltage, 50/60 Hz 220...240 VAC Max. power - Typ AC1 16 kW - Typ AC3 4 kW Coil power consumption 2.3 W Switching time C/O 20 to 30 / 60 to 80 ms Current switching min. 5 mA Max. permissible capacitive load 150 µF Load current - Starting 96 A cos φ = 45° max. in AC3 - Breaking 85 A Rated insulation voltage / Impulse test voltage 440 V (Vi) - 4 kV (Vimp) Number of full-load operations AC1 / AC3 50,000 Mechanical life O/F 3 x 106 Max. switching frequency 120 / hour Wire Contact terminals solid / Stranded 1 to 6 mm² / 2x1 to 4 mm² size Coil terminals solid / Stranded 18 to 14 AWG (1 to 2.5 mm²) 1.2 / 1.2 Nm Recommended torque Contact terminals / Coil terminals Weight 9.5 oz (0.270 Kg) Operating temperature / Storage temperature -5 ... +55° C / -30 ... +80° C Accessories Auxiliary contact blocks for contactors HSLa 24, 44, 64... Type H-HSLa 11 H-HSLa 20 To be mounted on the left side of modular contactor. Circuit diagram 61 53 62 54 63 53 64 54 Characteristics Weight : Max. current Ith AC15 : Rated temperature : Protection for terminals P/N Type P/N For contactors 1NO-1NC F 011101087 P-HSLa 24 F 011101089 HSLa 24... 2NO F 011101088 P-HSLa 24 1.3 oz (0.036 Kg) 3A -5 ... +55° C Emission Limiter: Limit emissions to EN55 015/1993 and VDE 874/4. Contact Entrelec for specifications. 1632 hsla-2R 000919 Selection guide for lamp switching applications. Contact us for UL / CSA. Selection of devices for : HSLa 24-10 SP Kap. Supply voltage (230 V AC) Incandescent lamps 60 W 100 W 200 W 500 W 1000 W Energy-saving lamps 7W 11 W 15 W 20 W Halogen lamps 200 W 300 W 500 W 1000 W Low-pressure sodium vapor lamps 35 W uncompensated 55 W 90 W 135 W 180 W Low-pressure sodium vapor lamps 35 W with parallel compensation 55 W 90 W 135 W 180 W High-pressure sodium vapor lamps 50 W uncompensated 70 W 110 W 150 W 250 W 400 W 1000 W 50 W High-pressure sodium vapor lamps 70 W with parallel compensation 110 W 150 W 250 W 400 W 1000 W High-pressure metal vapor 50 W and mercury-vapor lamps (HQL) 80 W uncompensated 125 W 250 W 400 W 700 W 1000 W High-pressure metal vapor 50 W and mercury-vapor lamps (HQL) 80 W with parallel compensation 125 W 250 W 400 W 700 W 1000 W High-pressure metal-halide lamps (HQI) 70 W uncompensated 150 W 250 W 400 W 1000 W 2000 W High-pressure metal-halide lamps (HQI) 70 W with parallel compensation 150 W 250 W 400 W 1000 W 18 W Fluorescent lamps 36 W uncompensated 58 W 18 W Fluorescent lamps 36 W with parallel compensation 58 W 18 W Fluorescent lamps 36 W connected in pairs 58 W Fluorescent lamps AC operation 1 x 18 W with electronic ballasts 1 x 36 W 1 x 58 W AC operation 2 x 18 W 2 x 36 W 1 electronic ballast=2 lamps 2 x 58 W 18 W * DC operation, 1 lamp 36 W (3 poles in series) 58 W 18 W * DC operation, 2 lamps 36 W (3 poles in series) 58 W * Values for 220 V DC and the complete device (not per pole) Rated operational current per lamp A Capacitor capacitance µF Number of lamps that can be connected per pole 40 25 12 5 2 32 32 28 19 11 9 6 3 12 11 8 5 4 7 7 5 3 3 23 20 16 11 6 4 2 18 12 12 7 4 3 1 31 25 17 9 6 3 2 21 18 15 8 6 3 2 20 11 6 5 2 1 12 7 4 4 1 41 41 28 33 33 21 2 x 54 2 x 36 2 x 19 22 22 15 15 15 6 32 21 17 2 x 17 2x9 2x6 1,5 1,5 2,4 3,5 3,3 0,31 0,42 0,63 0,94 1,16 0,77 1 1,2 1,8 3 4,4 10 0,28 0,38 0,53 0,77 1,25 2,05 4,96 0,6 0,8 1,15 2,15 3,25 5,4 7,5 0,27 0,41 0,62 1,21 1,93 3,34 4,75 1 1,8 3 3,5 9,5 19 1 1,8 3 4,4 10,3 0,37 0,43 0,67 0,11 0,21 0,32 2 x 0,11 2 x 0,21 2 x 0,32 0,1 0,18 0,27 0,18 0,35 0,52 - 20 20 30 45 40 8 12 12 20 36 45 100 7 8 10 18 25 40 60 12 20 32 35 85 4,5 4,5 7 6,8 6,8 10 10 10 22 All the specified values may vary considerably, depending on the lamp manufacturer. 1633 1001T 010313 Lighting contactors Hum-free, 24 V AC, 110-120 V AC DIN 3 Standard : IEC 947 VDE 0660 IEC 1095 VDE 0637 UL 94 HSLa 22 ... HSLa 24 ... HSLa 44 ... 2 poles 4 poles 4 poles Spacing 17.5 mm .689" 1 module Spacing 35 mm 1.38" 2 modules Spacing 52.5 mm 2.07" 3 modules * HSLa 64 ... 4 poles Spacing 52.5 mm 2.07" 3 modules * protection protection UP V0 PC V2 PA V0 * IP 20 Switching noise : 80 dB Rated voltage: 24 VAC or 110-120 VAC DC solenoid system providing hum-free continuous operation. AC supply is rectified through built-in diodes. Coil protected against transients. Contact Entrelec for UL/CSA. Available in 48 VAC; contact Entrelec. References Contact type 1 module * Dimension includes the terminal block cover P-HSLa 24. This cover can be mounted only on modular HSLa 24... types. Configuration 1NO 2 modules Type 3 modules * Dimension includes the terminal block cover P-HSLa 44/64. P/N 24 VAC, 50/60 Hz P/N 110-120 VAC, 50/60 Hz 1 pole, 25 A HSLa 22-10 F011102606 1 pole, 25 A HSLa 22-01 F011102605 1NO-1NC 2 pole, 20 A HSLa 22-11 F011101523 F011102340 2NO 2 pole, 20 A HSLa 22-20 F011101524 F011102502 2NC 2 pole, 20 A HSLa 22-02 4 pole, 24 A HSLa 24-10 F011101396 F011102506 4 pole, 40 A HSLa 44-10 F011101397 F011102609 4 pole, 63 A HSLa 64-10 F011101398 F011102613 4 pole, 24 A HSLa 24-01 F011101461 F011102607 4 pole, 40 A HSLa 44-01 F011101708 F011102418 4 pole, 63 A HSLa 64-01 4 pole, 24 A HSLa 24-22 4 pole, 40 A HSLa 44-22 F011102610 4 pole, 63 A HSLa 64-22 F011102614 4 pole, 24 A HSLa 24-04 F011101785 F011102476 4 pole, 40 A HSLa 44-04 F011101717 F011102611 4 pole, 63 A HSLa 64-04 1NC 4NO 3NO - 1NC 2NO - 2NC F011102344 F011102612 F011101492 F011102608 4NC Specifications for the 110-120 V AC units are on page 1630. 1634 F011101692 S014003 000623 Mini contactors • control relays, contactors, reversing contactors Mini contactors ... the benefits at a glance ... 4 basic coil versions ✓ AC : 4.5 VA DC : 2.4 W DC : 1.5 W ✓ AC with rectifier : 3.5 VA (hum-free, silent, no peak currents on make, insensitive to short voltage cutoffs). ✓ ✓ ✓ ✓ ✓ ✓ M 06 motor protection relay covering a range from 0.1 to 11.5 A Phase failure sensitive Electrically separate 1 N/O + 1N/C contacts Hand/auto reset Reset and setting parameters can be protected by sealable cover Control terminals are prewired Relay can be mounted beneath contactor KH ... CONTROL RELAY KL ..., KLW ... CONTACTORS PLUS SYSTEM COMPONENTS Control relay Versions : Screw terminals, Faston connectors or solder pins AC, DC, interface or hum-free coils Contactors Thermal overload relay Auxiliary contact block 2 or 4 pole Versions : Screw or Faston connection for top mounting Timer module Delay on energization 1 to 30 secs Versions : 24 to 48 V AC/DC 110 to 240 V AC front mounting Coil suppressor Versions : RC, varistor or diode front mounting Reversing contactor Versions : Screw terminals, Faston connectors or solder pins AC, DC, interface or hum-free coils Broad coil voltage range ensures reliable operation Integral or external coil suppressors give reliable protection to electronics 2- or 4-pole snap-on auxiliary contact blocks to increase the number or contacts Compact size saves space Separation of contacts ensured by forced opening of contacts Maximum shock resistance through specially designed magnetic system Contact reliability through special contacts Safe transmission of low-level signals Improved life at AC 3/AC 4 duty through optimized arc chutes and contact materials Suitable for resistive loads (AC 1): contacts are designed for Ith = 29 A at 50°C 1635 S014004 000919 Control relays KH ..., AC operated without integral coil suppressor Terminal numbering to DIN EN 50 011 Compact design Available in 3 versions : - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency coils 50/60 Hz High contact reliability Forced opening of contacts Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals : Further notes at the bottom of this page. Characteristics of control relays KH ..., AC operated, 4.5 VA coils Version with screw terminals Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHS-31 1 309 060 .. 3 1 KHS-22 1 309 070 .. 2 2 KHS-40 1 309 050 .. 4 0 Circuit diagram to DIN EN 50 011 Features Weight kg For dimensions see page 1673 0.180 - 50/60 Hz coil - without integral coil suppressor 0.180 0.180 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHF-31 1 309 160 .. 3 1 KHF-22 1 309 170 .. 2 2 KHF-40 1 309 150 .. 4 0 Circuit diagram to DIN EN 50 011 Features Weight kg For dimensions see page 1673 0.180 - 50/60 Hz coil - without integral coil suppressor 0.180 0.180 Version with solder pins, 1.7 mm Ø, hole on p. c. b. Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHL-31 1 309 260 .. 3 1 KHL-22 1 309 270 .. 2 2 KHL-40 1 309 250 .. 4 0 Circuit diagram to DIN EN 50 011 Features 0.210 - 50/60 Hz coil - without integral coil suppressor 1) 1636 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 0.210 0.210 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request Weight kg Auxiliary contact block - page 1641 Other system components - page 1641 Technical details - pages 1664, 1666 For dimensions see page 1673 S014005 000919 Control relays KH ..., AC operated with integral coil suppressor Terminal numbering to DIN EN 50 011 Compact design Available in 3 versions : - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency coils 50/60 Hz High contact reliability Forced opening of contacts Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for control relays KH ..., AC operated, 4.5 VA coils Version with screw terminals Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHS-31 1 309 062 .. 3 1 KHS-22 1 309 072 .. 2 2 KHS-40 1 309 052 .. 4 0 Circuit diagram to DIN EN 50 011 Features - with integral coil suppressor Weight kg For dimensions see page 1673 0.180 0.180 - permitted up to 240 V max. 0.180 Features Weight kg Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHF-31 1 309 162 .. 3 1 KHF-22 1 309 172 .. 2 2 KHF-40 1 309 152 .. 4 0 Circuit diagram to DIN EN 50 011 - with integral coil suppressor For dimensions see page 1673 0.180 0.180 - permitted up to 240 V max. 0.180 Features Weight kg Version with solder pins, 1.7 mm Ø, hole on p. c. b. Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHL-31 1 309 262 .. 3 1 KHL-22 1 309 272 .. 2 2 KHL-40 1 309 252 .. 4 0 Circuit diagram to DIN EN 50 011 - with integral coil suppressor For dimensions see page 1673 0.210 0.210 - permitted up to 240 V max. 0.210 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V AC-coils available with integral coil suppressor to max. 230 V 1) Auxiliary contact block - page 1641 Other system components - page 1641 Technical details - pages 1664, 1666 Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1637 S014006 000919 Control relays KHDC ..., DC operated without integral coil suppressor Terminal numbering to DIN EN 50 011 Compact design Available in 3 versions : - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Forced opening of contacts Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 Further notes at the bottom of this page. Approvals: Characteristics for control relays KHDC ..., DC operated, 3 W coils Versions with screw terminals Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCS-31 1 309 065 .. 3 1 KHDCS-22 1 309 075 .. 2 2 KHDCS-40 1 309 055 .. 4 0 Circuit diagram to DIN EN 50 011 Features Weight kg For dimensions see page 1673 0.225 - without integral coil suppressor 0.225 0.225 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCF-31 1 309 165 .. 3 1 KHDCF-22 1 309 175 .. 2 2 KHDCF-40 1 309 155 .. 4 0 Circuit diagram to DIN EN 50 011 Features Weight kg For dimensions see page 1673 0.225 - without integral coil suppressor 0.225 0.225 Version with solder pins, 1.7 mm Ø, hole on p. c. b. Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCL-31 1 309 265 .. 3 1 KHDCL-22 1 309 275 .. 2 2 KHDCL-40 1 309 255 .. 4 0 Circuit diagram to DIN EN 50 011 Features 0.225 - without integral coil suppressor 1) 1638 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 0.225 0.225 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request Weight kg Auxiliary contact block - page 1641 Other system components - page 1641 Technical details - pages 1664, 1666 For dimensions see page 1673 S014007 000919 Control relays KHDC ..., DC operated with integral coil suppressor Terminal numbering to DIN EN 50 011 Compact design Available in 3 versions : - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Forced opening of contacts Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 Further notes at the bottom of this page. Approvals: Characteristics for control relays KHDC ..., DC operated, 3 W coils Version with screw terminals Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCS-31 1 309 066 .. 3 1 KHDCS-22 1 309 076 .. 2 2 KHDCS-40 1 309 056 .. 4 0 Circuit diagram to DIN EN 50 011 Features - with integral coil suppressor Weight kg For dimensions see page 1673 0.225 0.225 - permitted up to 240 V max. 0.225 Features Weight kg Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCF-31 1 309 166 .. 3 1 KHDCF-22 1 309 176 .. 2 2 KHDCF-40 1 309 156 .. 4 0 Circuit diagram to DIN EN 50 011 - with integral coil suppressor For dimensions see page 1673 0.225 0.225 - permitted up to 240 V max. 0.225 Features Weight kg Version with solder pins, 1.7 mm Ø, hole on p. c. b. Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHDCL-31 1 309 266 .. 3 1 KHDCL-22 1 309 276 .. 2 2 KHDCL-40 1 309 256 .. 4 0 Circuit diagram to DIN EN 50 011 - with integral coil suppressor For dimensions see page 1673 0.225 0.225 - permitted up to 240 V max. 0.225 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V DC-coils available with integral coil suppressor to max. 220 V 1) Auxiliary contact block - page 1641 Other system components - page 1641 Technical details - pages 1664, 1666 Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1639 S014008 000919 Control relays KHi (interface), DC operated with integral coil suppressor and LED to indicate operational state Terminal numbering to DIN EN 50 011 Compact design, same size as AC control relay Version : - with screw terminals Low power consumption coils High contact reliability Switch position indication Positively guided terminals Can be directly controlled by programmable controller Safety isolation up to 400 V to VDE 0106, IEC 536 Further notes at the bottom of this page. Approvals: Characteristics for contol relays KHiS ..., DC operated, interface, 1.8 W coil Version with screw terminals Rated thermal current Ith A 10 Type Order ref.: see supplements at the top right Contact configuration N/O N/C KHiS-31 1 309 067 06 3 1 KHiS-22 1 309 077 06 2 2 KHiS-40 1 309 057 06 4 0 Circuit diagram to DIN EN 50 011 Features - built-in LED to indicate operational state - Coil operating voltage rangs 0.7 to 1.3 VC - integral coil suppressor - only 2 pole aux. contact block permitted Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1640 DC: 24 and 48 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1641 Other system components - page 1641 Technical details - pages 1664, 1666 Weight kg 0.235 0.235 0.235 For dimensions see page 1673 000919 S014009 Mini contactors: system components for use with control relays, contactors, and reversing contactors Auxiliary contact blocks, 2- or 4-pole, front fitting Compact in size, mounts quickly Available in 2 versions : S = screw terminals F = Faston connectors Contact positioning and numbering to DIN EN 50011 on types HS/HF when mounted to control relays with 4 N/O contacts When mounted to contactors, DIN EN 50012 is maintained when LS contacts are used High contact reliability Switch position indication 3 front mounting coil suppressor versions with LED indicators Front mounting timer module, delay on energization up to 30 secs Approvals: Characteristics Auxiliary contact blocks for use with KL ..., KLW contactors for use with KH ..., KHDC ..., KHi control relays Coil suppressors with built-in LED indicator RC coil suppressor (for AC operated contactor) Top mounting for contactors Type DIN EN 50 012 LS-11 3 309 001 01 LS-02 3 309 002 01 Type Voltage range Order ref.: LS-13 3 309 005 01 D-242) D-482) 12...24 = 32...48 = 3 309 061 01 3 309 061 02 LS-22 3 309 004 01 LS-31 3 309 003 01 KL ... KLW ... Circuit diagram Order ref.: Type Voltage range Order ref.: RC-2501) 220...250 V 3 309 062 01 Diode coil suppressor (for DC operated contactor) Varistor coil suppressor (for AC or DC operated contactor) Type 3) HS-02 3 309 033 01 HF-02 3 309 043 01 HS-04 3 309 038 01 HF-04 3 309 048 01 HS-11 3 309 032 01 HF-11 3 309 042 01 KH, KHDC, HS-13 3 309 037 01 KHi HF-13 3 309 047 01 HS-20 3 309 031 01 HF-20 3 309 041 01 HS-22 3 309 036 01 HF-22 3 309 046 01 HS-31 3 309 035 01 HF-31 3 309 045 01 HS-40 3 309 034 01 HF-40 3 309 044 01 Weight : 0.045 kg V-24 V-483) V-1303) V-2503) Voltage range Order ref.: 12...24 AC/DC 32...48 AC/DC 40...129 AC/DC 130...250 AC/DC 3 309 060 01 3 309 060 02 3 309 060 04 3 309 060 05 Weight : 0.010 kg Timer module snaps to the front of contactor Type Timer range Voltage range input/coil Order ref.: HV-48 HV-240 1...30 1...30 24...48 V AC/DC 110...240 V AC 3 309 050 01 3 309 050 02 Weight : 0.040 kg Technical details : Relay outputs 240 V AC/DC, 2 A max. Max. switching capacity 250 VA / 150 W Control voltage range 0.85...1.1 VC Permissible ambient temperature -10°C ... +60°C Reset time : 1.5 secs while timing 0.5 secs after timing Circuit diagram : 1W Explanation : ... S = screw terminals ... F = Faston connectors on KHi only 2-pole versions permitted ! Notes 1) 2) 3) Limits transient voltage to max. 3 Vc. Slight increase in drop-out time (1.2 to 2 times the normal time). No interference by transient voltages and high frequency. Observe polarity when connecting. Slight increase in drop-out time (1.1 to 1.5 times the normal time). Limits transient voltages to max. 2 Vc. Max. reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). Technical details - pages 1664-1666 Dimensions - page 1673 1641 S014010 000623 Contactors KL ..., 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) AC operated, Terminal numbering to DIN EN 50 005 and without integral coil suppressor DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 KL contactors are designed to switch three-phase and AC loads. Applications include building automation, air conditioning, heating and ventilation, and switching resistive loads such as heaters, lamps, and inductive loads, e.g., valves, couplings, etc. Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for contactors KL ..., AC operated, 4.5 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay Version with screw terminals 1.5 2.2 2.2 4 3 4 3 4 KL2S-10 1 309 000 .. KL2S-01 1 309 010 .. - 50/60 Hz coil KL4S-10 1 309 020 .. - without integral coil suppressor KL4S-01 1 309 030 .. 20/6 20/9 0.180 M 06 0.180 M 06 0.210 M 06 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 1.5 2.2 2.2 4 3 4 3 4 KL2F-10 1 309 100 .. KL2F-01 1 309 110 .. - 50/60 Hz coil KL4F-10 1 309 120 .. - without integral coil suppressor KL4F-01 1 309 130 .. 20/6 20/9 Version with solder pins, 1,7 mm Ø, hole on p. c. b. 1.5 2.2 2.2 4 3 4 3 4 KL2L-10 1 309 200 .. KL2L-01 1 309 210 .. - 50/60 Hz coil KL4L-10 1 309 220 .. - without integral coil suppressor KL4L-01 1 309 230 .. 20/6 20/9 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1642 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 For dimensions see page 1673 S014011 000919 Contactors KL ..., 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) AC operated, with integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 KL contactors are designed to switch three-phase and AC loads. Applications include building automation, air conditioning, heating and ventilation, and switching resistive loads such as heaters, lamps, and inductive loads, e.g., valves, couplings, etc. Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for contactors KL ..., AC operated, 4.5 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay For dimensions see page 1673 Version with screw terminals KL2S-10 1.5 2.2 2.2 4 3 4 3 4 1 309 002 .. - 50/60 Hz coil KL2S-01 1 309 012 .. - with integral coil suppressor KL4S-10 1 309 022 .. KL4S-01 1 309 032 .. 20/6 0.180 M 06 0.180 M 06 0.210 M 06 20/9 permitted up to 240 V max. Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm KL2F-10 1.5 2.2 2.2 4 3 4 3 4 1 309 102 .. - 50/60 Hz coil KL2F-01 1 309 112 .. - with integral coil suppressor KL4F-10 1 309 122 .. KL4F-01 1 309 132 .. 20/6 20/9 permitted up to 240 V max. Version with solder pins, 1,7 mm Ø, hole on p. c. b. KL2L-10 1.5 2.2 2.2 4 3 4 3 4 1 309 202 .. - 50/60 Hz coil KL2L-01 1 309 212 .. - with integral coil suppressor KL4L-10 1 309 222 .. KL4L-01 1 309 232 .. 20/6 20/9 permitted up to 240 V max. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V AC-coils available with integral coil suppressor to max. 230 V 1) Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1643 S014012 000919 Contactors KLDC ..., 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) DC operated, without integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 KLDC contactors are designed to switch three-phase and AC loads. Applications include building automation, air conditioning, heating and ventilation, and switching resistive loads such as heaters, lamps, and inductive loads, e.g., valves, couplings, etc. Further notes at the bottom of this page. Approvals: Characteristics for contactors KLDC ..., DC operated, 3 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay Version with screw terminals 1.5 2.2 2.2 4 3 4 3 4 KLDC2S-10 1 309 005 .. KLDC2S-01 1 309 015 .. KLDC4S-10 1 309 025 .. KLDC4S-01 1 309 035 .. 20/6 - without integral coil suppressor 0.225 M 06 - without integral coil suppressor 0.225 M 06 - without integral coil suppressor 0.225 M 06 20/9 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 1.5 2.2 2.2 4 3 4 3 4 KLDC2F-10 1 309 105 .. KLDC2F-01 1 309 115 .. KLDC4F-10 1 309 125 .. KLDC4F-01 1 309 135 .. 20/6 20/9 Version with solder pins, 1,7 mm Ø, hole on p. c. b. 1.5 2.2 2.2 4 3 4 3 4 KLDC2L-10 1 309 205 .. KLDC2L-01 1 309 215 .. KLDC4L-10 1 309 225 .. KLDC4L-01 1 309 235 .. 20/6 20/9 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1644 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 For dimensions see page 1673 S014013 000919 Contactors KLDC ..., 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) DC operated with integral coil suppressor Terminal numbering DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 KLDC contactors are designed to switch three-phase and AC loads. Applications include building automation, air conditioning, heating and ventilation, and switching of resistive loads such as heaters, lamps, and inductive loads, e.g., valves, couplings, etc. Further notes at the bottom of this page. Approvals: Characteristics for contactors KLDC ..., DC operated, 3 W coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay For dimensions see page 1673 Version with screw terminals 1.5 2.2 2.2 4 3 4 3 4 KLDC2S-10 1 309 006 .. KLDC2S-01 1 309 016 .. KLDC4S-10 1 309 026 .. KLDC4S-01 1 309 036 .. 20/6 - with integral coil suppressor 0.225 M 06 0.225 M 06 0.225 M 06 20/9 permitted up to 240 V max. Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 1.5 2.2 2.2 4 3 4 3 4 KLDC2F-10 1 309 106 .. KLDC2F-01 1 309 116 .. KLDC4F-10 1 309 126 .. KLDC4F-01 1 309 136 .. 20/6 - with integral coil suppressor 20/9 permitted up to 240 V max. Version with solder pins, 1,7 mm Ø, hole on p. c. b. 1.5 2.2 2.2 4 3 4 3 4 KLDC2L-10 1 309 206 .. KLDC2L-01 1 309 216 .. KLDC4L-10 1 309 226 .. KLDC4L-01 1 309 236 .. 20/6 - with integral coil suppressor 20/9 permitted up to 240 V max. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V DC-coils available with integral coil suppressor to max. 220 V 1) Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1645 S014014 000731 Interface contactors KLi ... 4 kW / 5 HP at 460 V, 3 ph. (AC 3) DC operated, with integral coil suppressor and LED switch position indication Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Switch position indication Can be directly controlled by programmable controllers Safety isolation up to 400 V to VDE 0106, IEC 536 Further notes at the bottom of this page. Approvals: Characteristics for contactors KLi ..., DC operated, 1.8 W coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay Version with screw terminals 2.2 4 4 4 KLi4S-10 1 309 027 .. KLi4S-01 1 309 037 .. 20/9 - Built in LED to indicate switch position - Coil voltage range from 0.7 to 1.3 Vc - Integral coil suppressor up to 72 V max. - Only 2 pole aux. contact block permitted 0.235 M 06 0.235 M 06 0.265 M 06 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 2.2 4 4 4 KLi4F-10 1 309 127 .. KLi4F-01 1 309 137 .. 20/9 - Built in LED to indicate switch position - Coil voltage range from 0.7 to 1.3 Vc - Integral coil suppressor up to 72 V max. - Only 2 pole aux. contact block permitted Version with solder pins, 1,7 mm Ø, hole on p. c. b. 2.2 4 4 4 KLi4L-10 1 309 227 .. KLi4L-01 1 309 237 .. 20/9 - Buil-in LED to indicate switch position - Coil voltage range from 0.7 to 1.3 Vc - Integral coil suppressor up to 72 V max. - Only 2 pole aux. contact block permitted Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1646 DC: 24 and 48 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 For dimensions see page 1673 S014015 000623 Contactors KLb ..., 4 kW / 5 HP at 460 V, 3 ph. (AC 3) AC operated, with integral coil suppressor hum-free for special applications Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 - KLi contactors are hum free which makes them suitable for use in building equipment, etc. - Magnet coil with integral rectifier and coil suppressor - Suitable for rail mounting (35 mm rail) or screw fixing (4 mm dia. screws) - Connecting screws are supplied with the clamps in the open position Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for contactors KLb ..., AC operated, 3 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to Features DIN EN 50 005 and DIN EN 50 012 Weight Suitable kg thermal overload relay For dimensions see page 1673 Version with screw terminals 50/60 Hz coil 24 V 110 V KLb4S-10 2.2 4 4 4 1 309 021 .. 20/9 KLb4S-01 1 309 031 .. 230 V permitted 0.225 M 06 0.225 M 06 0.225 M 06 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 50/60 Hz coil 24 V 110 V KLb4F-10 2.2 4 4 4 1 309 121 .. 20/9 KLb4F-01 1 309 131 .. 230 V permitted Version with solder pins, 1,7 mm Ø, hole on p. c. b. 50/60 Hz coil 24 V 110 V KLb4L-10 2.2 4 4 4 1 309 221 .. 20/9 KLb4L-01 1 309 231 .. 230 V permitted Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) AC: 24, 110 and 230 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 1647 S014016 000623 Reversing contactors KLW ..., 3 pole 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) AC operated, without integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 - Mechanically interlocked as standard - Main circuit is ready wired on contactors with screw terminals - Suitable for rail mounting (35 mm rail) or screw fixing (4 mm dia. screw) - Connecting screws are supplied with the clamps in the open position Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for reversing contactors KLW ..., AC operated, 4.5 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to DIN EN 50 005 and DIN EN 50 012 Features Weight Suitable kg thermal overload relay Version with screw terminals 1.5 2.2 2.2 4 3 4 3 4 KLW2S-10 1 309 300 .. KLW2S-01 1 309 310 .. KLW4S-10 1 309 320 .. KLW4S-01 1 309 330 .. 20/6 without integral coil suppressor 0.39 M 06 without integral coil suppressor 0.37 M 06 without integral coil suppressor 0.43 M 06 20/9 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 1.5 2.2 2.2 4 3 4 3 4 KLW2F-10 1 309 400 .. KLW2F-01 1 309 410 .. KLW4F-10 1 309 420 .. KLW4F-01 1 309 430 .. 20/6 20/9 Version with solder pins, 1,7 mm Ø, hole on p. c. b. 1.5 2.2 2.2 4 3 4 3 4 KLW2L-10 1 309 500 .. KLW2L-01 1 309 510 .. KLW4L-10 1 309 520 .. KLW4L-01 1 309 530 .. 20/6 20/9 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1648 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 For dimensions see page 1673 S014017 000623 Reversing contactors KLW ..., 3 pole 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) AC operated, with integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 - Mechanically interlocked as standard - Main circuit is ready wired on contactors with screw terminals - Suitable for rail mounting (35 mm rail) or screw fixing (4 mm dia. screw) - Connecting screws are supplied with the clamps in the open position Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Further notes at the bottom of this page. Approvals: Characteristics for reversing contactors KLW ..., AC operated, 4.5 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to DIN EN 50 005 and DIN EN 50 012 Features Weight Suitable kg thermal overload relay For dimensions see page 1673 Version with screw terminals 1.5 2.2 2.2 4 3 4 3 4 with integral coil suppressor KLW2S-10 1 309 302 .. KLW2S-01 1 309 312 .. KLW4S-10 1 309 322 .. KLW4S-01 1 309 332 .. permitted up to 240 V max. KLW2F-10 1 309 402 .. with integral coil suppressor KLW2F-01 1 309 412 .. KLW4F-10 1 309 422 .. KLW4F-01 1 309 432 .. permitted up to 240 V max. KLW2L-10 1 309 502 .. with integral coil suppressor KLW2L-01 1 309 512 .. KLW4L-10 1 309 522 .. KLW4L-01 1 309 532 .. 20/6 0.39 M 06 0.37 M 06 0.43 M 06 20/9 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 1.5 2.2 2.2 4 3 4 3 4 20/6 20/9 Version with solder pins, 1,7 mm Ø, hole on p. c. b. 1.5 2.2 2.2 4 3 4 3 4 20/6 20/9 permitted up to 240 V max. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V AC-coils available with integral coil suppressor to max. 230 V 1) Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 1649 S014018 000731 Reversing contactors KLWDC ..., 3 pole 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) DC operated, without integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Switch position indication With or without integral coil suppressor Safety isolation up to 400 V to VDE 0106, IEC 536 - Mechanically interlocked as standard - Main circuit is prewired on contactors with screw terminals - Suitable for rail mounting (35 mm rail) or screw fixing (4 mm dia. screw) - Connecting screws are supplied with the clamps in the open position Further notes at the bottom of this page. Approvals: Characteristics for reversing contactors KLWDC ..., DC operated, 3 W coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to DIN EN 50 005 and DIN EN 50 012 Features Weight Suitable kg thermal overload relay Version with screw terminals KLWDC2S-10 1 309 305 .. 1.5 2.2 3 3 20/6 KLWDC2S-01 1 309 315 .. KLWDC4S-10 1 309 320 .. 2.2 4 4 4 without integral coil suppressor 0.39 M 06 without integral coil suppressor 0.39 M 06 without integral coil suppressor 0.39 M 06 20/9 KLWDC4S-01 1 309 335 .. Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm KLWDC2F-10 1 309 405 .. 1.5 2.2 3 3 20/6 KLWDC2F-01 1 309 415 .. KLWDC4F-10 1 309 320 .. 2.2 4 4 4 20/9 KLWDC4F-01 1 309 435 .. Version with solder pins, 1,7 mm Ø, hole on p. c. b. KLWDC2L-10 1 309 505 .. 1.5 2.2 3 3 20/6 KLWDC2L-01 1 309 515 .. KLWDC4L-10 1 309 320 .. 2.2 4 4 4 20/9 KLWDC4L-01 1 309 535 .. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1650 DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 For dimensions see page 1673 S014019 000731 Reversing contactors KLWDC ..., 3 pole 2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3) DC operated, with integral coil suppressor Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 - Mechanically interlocked as standard - Main circuit is prewired on contactors with screw terminals - Suitable for rail mounting (35 mm rail) or screw attached (4 mm dia. screw) - Connecting screws are supplied with the clamps in the open position Further notes at the bottom of this page. Approvals: Characteristics for reversing contactors KLWDC ..., DC operated, 3 W coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to DIN EN 50 005 and DIN EN 50 012 Features Weight Suitable kg thermal overload relay For dimensions see page 1673 Version with screw terminals KLWDC2S-10 1 309 306 .. 1.5 2.2 3 3 20/6 with integral coil suppressor KLWDC2S-01 1 309 316 .. 0.48 M 06 0.46 M 06 0.52 M 06 KLWDC4S-10 1 309 326 .. 2.2 4 4 4 20/9 KLWDC4S-01 1 309 336 .. permitted up to 240 V Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm KLWDC2F-10 1 309 406 .. 1.5 2.2 3 3 20/6 with integral coil suppressor KLWDC2F-01 1 309 416 .. KLWDC4F-10 1 309 426 .. 2.2 4 4 4 20/9 KLWDC4F-01 1 309 436 .. permitted up to 240 V Version with solder pins, 1,7 mm Ø, hole on p. c. b. KLWDC2L-10 1 309 506 .. 1.5 2.2 3 3 20/6 with integral coil suppressor KLWDC2L-01 1 309 516 .. KLWDC4L-10 1 309 526 .. 2.2 4 4 4 20/9 KLWDC4L-01 1 309 536 .. permitted up to 240 V Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request DC: 24, 110 and 220 V DC-coils available with integral coil suppressor to max. 220 V 1) Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - pages 1664-1665 Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K 1651 S014020 000623 Reversing contactors KLWb ..., 3 pole 4 kW / 5 HP at 460 V, 3 ph. (AC 3) AC operated, hum-free for special applications Terminal numbering to DIN EN 50 005 and DIN EN 50 012 Compact design Available in 3 versions: - with screw terminals - Faston connectors - solder pins Version with solder pins includes front face screw terminals for direct connection to load Low power consumption coils Bi-frequency AC coils 50/60 Hz High contact reliability Switch position indication Safety isolation up to 400 V to VDE 0106, IEC 536 - KLWb contactors are hum-free which makes them suitable for use in building equipment, etc. - Magnet coil with integral rectifier and coil suppressor - Mechanically interlocked as standard - Main circuit is prewired on contactor with screw terminals - Suitable for rail mounting (35 mm rail) or screw attached (4 mm dia. screw) - Connecting screws are supplied with the clamps in the open position Our mini contactors are delivered with bi-frequency coils for 50/60 Hz. Approvals: Further notes at the bottom of this page. Characteristics for reversing contactors KLWb ..., AC operated, 3 VA coils Max. AC 3 ratings of 3-phase motors (kW) 380... 230 V 415 V 500 V Rated operational current Ie AC 1/AC 3 up to 440 V 690 V A Contactor type Order ref.: see supplements at the top right Circuit diagram to DIN EN 50 005 and DIN EN 50 012 Features Weight Suitable kg thermal overload relay Version with screw terminals 50/60 Hz coil ... 24 V 2.2 4 4 4 KLWb4S-10 1 309 321 .. ... 110 V KLWb4S-01 1 309 331 .. permitted 0.48 M 06 0.46 M 06 0.52 M 06 ... 230 V 20/9 Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm 50/60 Hz coil ... 24 V KLWb4F-10 2.2 4 4 4 1 309 421 .. ... 110 V ... 230 V 20/9 KLWb4F-01 1 309 431 .. permitted Version with solder pins, 1,7 mm Ø, hole on p. c. b. 50/60 Hz coil ... 24 V 2.2 4 4 4 KLWb4L-10 1 309 521 .. ... 110 V KLWb4L-01 1 309 531 .. permitted ... 230 V 20/9 Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1652 AC: 24, 110 and 230 V Color code to IEC 309-1 printed on the coil. Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K Auxiliary contact block - page 1653 Other system components - page 1653 Technical details - page 1664-1665 For dimensions see page 1673 S014022 000623 Mini contactors: system components for use with control relays, contactors and reversing contactors Auxiliary contact blocks, 2- or 4-pole, front fitting Compact in size, mounts quickly Available in 2 versions : S = screw terminals F = Faston connectors Contact positioning and numbering to DIN EN 50011 on types HS/HF when mounted to control relays with 4 N/O contacts When mounted to contactors, DIN EN 50012 is maintained when LS contacts are used High contact reliability Switch position indication 3 front mounting coil suppressor versions with LED indicators Front mounting timer module, delay on energization up to 30 seconds Approvals: Characteristics Auxiliary contact blocks for use with KL ..., KLW contactors for use with KH ..., KHDC ..., KHi control relays Coil suppressors with built in LED indicator RC coil suppressor (for AC operated contactor) Top mounting for contactors Type DIN EN 50 012 LS-11 3 309 001 01 LS-02 3 309 002 01 Type Voltage range Order ref.: LS-13 3 309 005 01 D-242) D-482) 12...24 = 32...48 = 3 309 061 01 3 309 061 02 LS-22 3 309 004 01 LS-31 3 309 003 01 KL ... KLW ... Circuit diagram Order ref.: Type Voltage range Order ref.: RC-2501) 220...250 V 3 309 062 01 Diode coil suppressor (for DC operated contactor) Varistor coil suppressor (for AC or DC operated contactor) Type 3) HS-02 3 309 033 01 HF-02 3 309 043 01 HS-04 3 309 038 01 HF-04 3 309 048 01 HS-11 3 309 032 01 HF-11 3 309 042 01 KH, KHDC, HS-13 3 309 037 01 KHi HF-13 3 309 047 01 HS-20 3 309 031 01 HF-20 3 309 041 01 HS-22 3 309 036 01 HF-22 3 309 046 01 HS-31 3 309 035 01 HF-31 3 309 045 01 HS-40 3 309 034 01 HF-40 3 309 044 01 Weight : 0.045 kg V-24 V-483) V-1303) V-2503) Voltage range Order ref.: 12...24 AC/DC 32...48 AC/DC 40...129 AC/DC 130...250 AC/DC 3 3 3 3 309 309 309 309 060 060 060 060 01 02 04 05 Weight : 0.010 kg Timer module snaps to the front of contactor Type Timer range Voltage range input/coil Order ref.: HV-48 HV-240 1...30 1...30 24...48 V AC/DC 110...240 V AC 3 309 050 01 3 309 050 02 Weight : 0.040 kg Technical details : Relay outputs 240 V AC/DC, 2 A max. Max. switching capacity 250 VA / 150 W Control voltage range 0.85...1.1 VC Permissible ambient temperature -10°C ... +60°C Reset time : 1.5 secs while timing 0.5 secs after timing Circuit diagram : 1W Explanation : ... S = screw terminals ... F = Faston connectors on KHi only 2-pole versions permitted ! Notes 1) 2) 3) Limits transient voltage to max. 3 Vc. Slight increase in drop-out time (1.2 to 2 times the normal time). No interference by transient voltages and high frequency. Observe polarity when connecting. Slight increase in drop-out time (1.1 to 1.5 times the normal time). Limits transient voltages to max. 2 Vc. Max. reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). Technical details - pages 1664-1666 Dimensions - page 1673 1653 S014021 000919 Voltage code numbers 04 ...73 to be added to the contactor order reference number for mini contactors Code number AC ... 04 ... 06 ... 10 ... 11 ... 13 ... 15 ... 19 ... 25 ... 28 ... 29 ... 38 ... 40 ... 41 ... 43 ... 59 ... 61 ... 63 ... 65 ... 69 ... 73 Color code1) for coil voltage DC 12 V 24 V 32 V 36 V 42 V 48 V 60 V 110 V 120 V 127 V 125 V 208 V 230 V 220 V 240 V 400 V 380 V 415 V 440 V 500 V 600 V 220 V AC DC violet violet violet green white white green yellow yellow yellow blue blue blue blue red red red red black black green green green green green green green green green green green green - Our control relays, compact contactors and mini contactors are delivered with bi-frequency coils for 50/60 Hz. Our N-contactors are available with mono-frequency coils for 50 or 60 Hz. Notes Normal/Standard voltages are: (Short-term availability) Other coil voltages on request 1) 1654 AC: 24, 42, 110, 230 and 400 V DC: 24, 110 and 220 V Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K NOTES 1655 1002T 010329 Motor Controls Entrelec MTE is a leading supplier of motor control and protection products for a wide range of industrial applications. Products include innovative electronic equipment including soft-starters, DC injection brakes, and advanced motor protection and monitoring modules. All products are manufactured to ISO 9001 standards. Electronic Soft Starters: DuoSoft and PowerSoft DuoSoft DuoSoft and PowerSoft electronic soft starters provide smooth acceleration and deceleration of three phase motors, reducing mechanical and electrical stress which shorten a motor’s life. DuoSoft starters are suitable for motors up to 15 kW. PowerSoft starters come in two versions, a chassis model to incorporate into a separate enclosure and a complete ready-to-go starter suitable for wall mounting. DuoSoft • Suitable for motors up to 15 kW • Ideal alternative to Star Delta starters • Integral bypass relay • Compact size • Two or three wire control • LED status indication PowerSoft chassis model PowerSoft - chassis model PowerSoft - complete starter • The system integrator’s choice • Installs into a separate enclosure • Compact IP20 construction • Adaptable for a wide range of applications • The installers’ choice • For wall mounting • Self-contained IP55 unit (IP42 above 40 kW) • Easy to install • Incorporates isolator, line contactor, start stop buttons, and motor overload protection Contact Entrelec for details. Fuse Disconnect Switches ZNTF Fuse Switches ZNTF • Up to 100A rating. • Door interlocked handle standard • Two auxiliary contacts can be mounted • Auxiliaries feature early break/late make ZTF ZTF • Larger fuse switch to 800A rating • Includes door interlocked handle and fuse barriers • Four auxiliary contacts can be mounted • Fourth pole not fused • Auxiliaries feature early break/late make Contact Entrelec for details. 1656 1003T 010329 Motor Protection: Maxim Products for protecting, monitoring, and controlling motors. 50% of motor failures are triggered by overheating due to overload, phase failure, or insulation breakdown. A 10% temperature rise reduces your motor’s life by 50%. The Maxim range of products protect your motor against the cause of temperature rise. Devices within the range also provide protection against other causes of motor and equipment damage, including: • Dry pump • Belt break on conveyor or fan • Mixer jamming • Excess conveyor loading Contact Entrelec for details. Monitors 6 functions Monitors 16 functions with bus communication DC Injection Brakes Our DC Injection brakes reduce the time for a machine to come to rest resulting in an increased production output and increased safety in hazardous machines. Available in three formats with DOL starter, with Star Delta starter, and without starter (for use with existing DOL or Star Delta starter). • Reduced stopping time • Increased production cycle • Smooth controlled stopping • Adjustable braking torque and stop time • Easy installation • Maintenance free Meets the guidelines of PUWER 98, developed in the United Kingdom. Contact Entrelec for details. Power Manager Power Manager provides comprehensive electrical network information that economically replaces ammeters, voltmeters, meter switches, kWh meters, power factor meters, kW meters, and more. Compact and easy to use, Power Manager provides accurate measurement to the 20th Harmonic on each cycle. The combination of performance, simplicity, and size ensures that Power Manager is the ideal solution for switchboard and control panel manufacturers. • Simple to install Quick fit clamps for panel mounting and large cable terminals • Easy to use Four menu buttons allow information to be accessed easily and quickly • Accurate and comprehensive parameter measurement • Easy to read Large clear backlit LCD display • Compact size Contact Entrelec for details. 1657 NOTES 1658 S015003 000623 Fusing of squirrel cage motors 50 Hz 1500 r. p. m. up to and including 25 kW (guide values). For values applicable to contactors and thermal overload relays, see "technical details" Motor rating Motor rated current at 125 V Fusing DOL Y∆ Motor rated current at 230 V Fusing DOL Y∆ Motor rated current at 240 V Fusing DOL Y∆ Motor rated current at 400 V Fusing DOL Y∆ kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 0.8 1.1 1.5 2.2 2.5 3 3.7 4 5 5.5 6.5 7.5 8 11 12.5 15 18.5 20 22 25 0.08 0.12 0.16 0.24 0.34 0.5 0.75 1 1.1 1.5 2 3 3.4 4 5 5.5 6.8 7.5 8.8 10 11 15 17 20 25 27 30 34 0.7 0.7 0.7 0.7 0.7 0.72 0.75 0.8 0.8 0.83 0.83 0.83 0.83 0.84 0.84 0.84 0.84 0.85 0.85 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.87 0.87 59 60 61 61 62 64 69 74 74 77 78 81 81 81 82 82 83 83 84 85 85 87 87 87 88 88 89 89 0.67 0.99 1.29 1.93 2.69 3.7 4.4 5.9 6.3 7.8 10.7 15.2 17.3 20.4 25 26.8 33.1 36.4 42.2 47.6 - 2 2 4 4 4 6 10 10 16 16 20 25 25 35 35 35 50 63 63 63 - 2 2 2 4 4 4 6 10 10 10 16 20 20 25 35 36 50 50 50 50 - 0.38 0.55 0.76 1.1 1.4 2.1 2.7 3.3 3.6 4.9 6.2 8.7 9.8 11.6 14.2 15.3 18.9 20.6 23.7 27.4 28.8 39.2 43.8 52.6 64.9 69.3 75.2 84.4 1 2 2 2 4 4 4 6 6 10 10 16 16 20 25 25 35 35 35 35 50 63 63 80 100 100 100 125 1 2 2 2 2 4 4 4 4 6 10 10 16 16 20 20 25 25 25 35 35 50 50 63 80 80 80 100 0.35 0.5 0.68 1 1.38 1.93 2.3 3.1 3.3 4.1 5.6 7.9 8.9 10.6 13 14 17.2 18.9 21.8 24.8 26.4 35.3 40.2 48.2 58.7 63.4 68 77.2 1 2 2 2 4 4 4 6 6 6 10 16 16 20 25 25 25 35 35 35 35 50 63 80 80 80 100 100 1 2 2 2 2 4 4 4 4 6 10 10 10 16 16 20 20 25 25 35 35 50 50 63 63 80 80 100 0.22 0.33 0.42 0.64 0.88 1.22 1.5 2 2.1 2.6 3.5 5 5.7 6.6 8.2 8.5 10.5 11.5 13.8 15.5 16.7 22 25 30 37 40 44 50 1 1 2 2 2 4 4 4 4 4 6 10 10 16 16 16 20 20 25 25 25 35 35 50 63 63 63 80 1 1 2 2 2 2 2 4 4 4 4 6 10 10 10 10 16 16 16 20 20 25 35 35 50 50 50 63 Motor rating kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 0.8 1.1 1.5 2.2 2.5 3 3.7 4 5 5.5 6.5 7.5 8 11 12.5 15 18.5 20 22 25 PS ≈ hp 0.08 0.12 0.16 0.24 0.34 0.5 0.75 1 1.1 1.5 2 3 3.4 4 5 5.5 6.8 7.5 8.8 10 11 15 17 20 25 27 30 34 cos ϕ 0.7 0.7 0.7 0.7 0.7 0.72 0.75 10.8 0.8 0.83 0.83 0.83 0.83 0.84 0.84 0.84 0.84 0.85 0.85 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.87 0.87 η% 59 60 61 61 62 64 69 74 74 77 78 81 81 81 82 82 83 83 84 85 85 87 87 87 88 88 89 89 Motor rated current at 415 V Fusing DOL Y∆ Motor rated current at 440 V Fusing DOL Y∆ Motor rated current at 500 V Fusing DOL Y∆ Motor rated current at 600 V Fusing DOL Y∆ Motor rated current at 660 V Fusing DOL Y∆ A 2 2.5 3.5 5 6.5 7.5 11 14 21 28 35 40 - A 0.19 0.28 0.37 0.55 0.76 1.06 1.25 1.67 1.78 2.26 3.03 4.31 4.9 5.8 7.1 7.6 9.4 10.3 12 13.5 14.4 19.3 21.9 26.3 32 34.6 37.1 42.1 A 0.16 0.24 0.33 0.46 0.59 0.85 1.2 1.48 1.57 2.1 2.6 3.8 4.3 5.1 6.2 6.5 8.1 8.9 10.4 11.9 12.7 16.7 19 22.5 28.5 30.6 33 38 A 0.12 0.21 0.27 0.4 0.56 0.77 1.02 1.22 1.31 1.66 2.22 3.16 3.59 4.25 5.2 5.6 6.9 7.5 8.7 9.9 10.6 14.1 16.1 19.3 23.5 25.4 72.2 30.9 A 0.7 0.9 1.1 1.5 2 2.9 3.5 4.9 6.7 9 13 17.5 21 25 - A 4 4 6 10 16 16 20 25 35 35 50 63 - A 4 4 4 6 10 10 16 16 25 35 50 50 - A 1 1 1 1 2 2 4 4 4 4 6 6 10 10 16 16 16 20 20 25 25 35 35 35 50 50 63 63 A 1 1 1 1 2 2 2 2 2 4 4 6 6 10 10 10 16 16 16 16 20 25 25 35 35 50 50 50 A 1 1 1 1 2 2 4 4 4 4 4 6 6 10 16 16 16 16 20 20 20 25 35 35 50 50 50 63 A 1 1 1 1 2 2 2 2 2 4 4 6 6 10 10 10 10 10 16 16 16 20 25 25 35 35 50 50 A 1 1 1 1 1 2 2 4 4 4 4 6 6 6 10 10 16 16 16 16 20 25 25 35 35 35 35 50 A 1 1 1 1 1 2 2 2 2 2 4 4 4 6 10 10 10 10 10 16 16 20 20 25 25 35 35 35 A 2 2 2 4 4 6 6 10 16 16 25 25 35 35 - A 2 2 2 2 4 4 4 6 10 10 16 20 25 35 - The motor rated currents are valid for normal internal and surface cooled-down three-phase current motors of 1500 r. p. m. Direct-on-line-starting: Starting current max. 6 x motor rated current. Starting time: max. 5 sec. Y/∆-current: Starting current max. 2 x motor rated current. Starting time max. 15 s. Thermal overload relay in the delta circuit to be set at 0.58 x motor rated current. The rated currents of the fuse at Y/∆ -starting are also applicable for asynchronous slip-ring motors. At higher motor rated currents, starting currents, and/or longer starting times a higher-rated fuse has to be applied. This table is also applicable for "gL" fuses (DIN VDE 0636). Using NH-fuses in aM-characteristics fuse rating = motor rated current has to be selected. 1659 S015004 000919 Fusing of squirrel motors 50 Hz 1500 r. p. m. 30 kW and over (guide values). For values applicable to contactors and thermal overload relays, see "technical details" Motor rating Motor rated current at 125 V Fusing DOL Y∆ Motor rated current at 230 V Fusing DOL Y∆ Motor rated current at 240 V Fusing DOL Y∆ Motor rated current at 400 V Fusing DOL Y∆ kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A 30 37 40 45 51 55 63 75 80 90 100 110 129 132 140 147 160 180 184 200 220 250 257 270 315 355 400 450 40 50 54 60 70 75 85 100 110 125 136 150 175 180 190 200 220 245 250 270 300 340 350 367 430 483 545 612 0.87 0.87 0.87 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.89 0.89 0.89 90 90 90 91 91 91 91 91 91 92 92 92 92 92 92 93 93 93 93 93 93 93 93 93 93 95 96 96 - - - 101 124 134 150 168 181 207 245 260 292 325 358 420 425 449 472 502 578 590 626 700 803 826 867 990 - 125 160 160 200 200 250 250 315 315 400 400 500 500 500 630 630 630 800 800 800 1000 1000 1000 1000 1250 - 125 160 160 160 200 200 200 250 315 315 400 400 500 500 500 630 630 630 630 800 800 1000 1000 1000 1250 - 92,7 114 123 136 154 166 190 226 241 268 297 327 384 393 416 432 471 530 541 589 647 736 756 794 927 - 125 160 160 200 200 200 200 315 315 315 400 400 500 500 500 630 630 630 630 800 800 1000 1000 1000 1250 - 100 125 160 160 200 200 200 250 250 315 400 400 400 500 500 500 630 630 630 630 800 800 800 800 1000 - 60 72 79 85 97 105 119 140 147 170 188 205 242 245 260 273 295 333 340 370 408 460 475 499 580 636 710 800 80 100 100 125 125 160 160 200 200 250 250 250 315 315 315 315 400 400 400 500 500 630 630 630 800 800 1000 1000 63 80 100 100 100 125 125 160 160 200 250 250 250 250 315 315 315 400 400 400 500 500 630 500 630 800 800 1000 Motor rating kW 30 37 40 45 51 55 63 75 80 90 100 110 129 132 140 147 160 180 184 200 220 250 257 270 315 355 400 450 1660 PS ≈ hp 40 50 54 60 70 75 85 100 110 125 136 150 175 180 190 200 220 245 250 270 300 340 350 367 430 483 545 612 cos ϕ 0.87 0.87 0.87 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.89 0.89 0.89 η% 90 90 90 91 91 91 91 91 91 92 92 92 92 92 92 93 93 93 93 93 93 93 93 93 93 95 96 96 Motor rated current at 415 V Fusing DOL Y∆ Motor rated current at 440 V Fusing DOL Y∆ Motor rated current at 500 V Fusing DOL Y∆ Motor rated current at 600 V Fusing DOL Y∆ Motor rated current at 660 V Fusing DOL Y∆ A 55 66 80 112,5 135 165 200 230 260 325 385 450 467 - A 50.1 61.9 67 37.9 83.8 90.3 103.5 123 131 146 162 178 209 214 227 236 256 289 295 321 353 401 412 433 505 549 611 688 A 44 54 60 64.5 73.7 79 90.5 106 112 128 143 156 184 186 200 207 220 254 259 278 310 353 363 381 445 483 538 608 A 37.1 45.4 49.1 54.2 61.4 66.2 76 90.3 96.3 107 119 131 153 157 167 173 188 212 217 325 260 295 302 317 370 405 450 508 A 33 42 49 60 82 98 118 140 170 215 268 337 366 410 460 A 80 100 100 160 200 200 250 315 315 400 500 630 630 - A 63 80 100 125 160 200 250 250 315 400 400 500 500 - A 80 80 100 100 125 125 125 160 160 200 200 250 250 250 315 315 315 400 400 400 500 500 500 500 630 800 800 800 A 63 80 80 80 100 100 100 160 160 160 200 200 250 250 250 250 315 315 315 400 400 500 500 500 630 630 800 800 A 63 80 80 100 100 125 125 160 160 160 200 200 250 250 250 250 315 315 315 315 400 500 500 500 630 630 630 800 A 50 63 63 80 80 100 100 125 125 160 160 200 200 200 250 250 250 315 315 315 400 400 400 400 500 630 630 630 A 63 63 80 80 80 100 100 125 125 160 160 160 200 200 200 250 250 250 250 315 315 400 400 400 500 500 630 630 A 50 50 63 63 80 80 80 100 100 125 160 160 200 200 200 200 250 250 250 250 315 315 400 400 400 500 500 630 A 50 63 63 80 125 125 160 200 200 250 315 400 500 500 630 A 35 50 63 63 100 125 125 160 200 250 315 400 400 500 500 S015005 000919 Permissible ratings and protection of PVC-insulated cables and wires acc. to supplement 1 to DIN VDE 0100 Part 430 Cable and wire system Method of installation No. of wires NYY, NYCWY, NYKY, NYM, NYMZ, NYMT, NYBUY, NHYRUZY NYM, MYBUY, NHYRUZY, NYIF, H07V-U, H07V-R, H07V-K, NYIFY A conduit-wired in heat insulating walls 2 3 B1 B2 C conduit-wired cables (or cable channel) inside or outside of walls or concealed E (single) core cable multi-core cables directly 2 2 2 3 3 open air 3 2 3 Recommended values for the permissible rating Iz of cables and wires with Cu-conductors and PVC-insulation, (operating temperature 70° C) at fixed installation in buildings, continuous operation, ambient temperature 25°C, correspondence of the rated current in In of overcurrent protective gear for protection at overload with high testing current Iz ≤ 1.45 In to E DIN VDE 0298 Part 4/1996 and DIN VDE 0100 Part 430 supplement 1/01.91 Cross section Cu-conductor in mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 Iz 16.5 21 28 36 49 65 85 105 126 160 193 223 In 16 20 25 35 40 63 80 100 125 160 160 200 Iz In Iz In Iz In 14 19 25 33 45 59 77 94 114 144 174 199 13 16 25 32 40 50 63 80 100 125 160 160 18.5 25 34 43 60 81 107 133 160 204 246 285 16 25 32 40 50 80 100 125 160 200 200 250 16.5 22 30 38 53 72 94 118 142 181 219 253 16 20 25 35 50 63 80 100 125 160 200 250 Iz 16.5 22 30 39 53 72 95 117 - In Iz In 16 15 13 20 20 20 25 28 25 35 35 35 50 50 50 63 65 63 80 82 80 100 101 100 - Iz In Iz 21 20 18,5 28 250 25 37 35 35 49 40 43 67 63 63 90 80 81 119 100 102 146 125 126 - In Iz In 16 25 35 40 63 80 100 125 - 21 29 39 51 70 94 125 154 - 20 25 35 50 63 80 125 125 - Iz 19,5 27 36 46 64 85 107 134 - In 16 25 35 40 63 80 100 125 - For underground laying of cables and wires and for cross sections > 120 mm2 in air, VDE 0298 Part 2 will apply. Adjustable protection devices (motor controllers, circuit breakers) have to be set to the rated operational current of the wire. Overcurrent protective gear for which the rated current In does not correspond to the values stipulated in the table, the next lower available rated current has to be selected. ϑu <> 30° C) acc. to E DIN 0298 Part 4/1996; Conversion factors for deviating ambient temperatures (ϑ applicable to the permissible rating Iz Insulating material Permissible operating temp. Ambient temperature °C 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 NR/SR 60° C PVC 70° C 1.29 1.22 1.15 1.08 1.00 0.91 0.82 0.71 0.58 0.41 - 1.22 1.17 1.12 1.06 1.00 0.94 0.87 0.79 0.71 0.61 0.50 0.35 - EPR 80° C VPE 90 ° C 1.18 1.14 1.10 1.05 1.00 0.95 0.89 0.84 0.77 0.71 0.63 0.55 0.45 0.32 - 1.15 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.65 0.58 0.50 0.41 0.29 Conversion factors NR/SR = natural rubber or soft rubber, PVC = polyvinyl chloride, EPR = ethylen-propylen-rubber, VPE = vulcanized polyethylene 1661 S015006 000731 Contactors for switching lamps and transformers Switching of lamps The table below specifies the number of incandescent and fluorescent lamps that can be switched with one contactor of each size. Similar tables for mercury-vapor, halogen, and sodium-vapor lamps will be provided on request. Rated Operacapacity tional current W A Rated voltage 50 Hz Compen- Permissible number of lamps per pole sation ENTRELEC-SCHIELE-contactor, open or enclosed type capacitor KL4 DL4K DL5K DL7K DL11K DL15K DL18K V µF 230 - DL22N DL30N DL42N DL65N DL90N DL 110 N Incandescent lamps 60 0.27 24 45 66 93 129 140 161 229 277 370 433 462 567 100 0.45 230 14 28 40 55 77 84 97 137 166 222 260 277 340 200 0.91 230 7 14 19 27 38 41 48 68 82 109 128 137 168 300 1.36 230 4 9 13 18 25 28 32 45 55 73 86 91 112 500 2.27 230 2 5 7 11 15 16 19 27 33 44 51 55 67 1000 4.5 230 1 2 4 5 7 8 9 13 16 22 26 27 34 2000 9.1 230 - 1 2 2 3 3 4 6 8 10 12 13 16 Electronic incandescent lamps (Dulux EL; Circolux EL,- SL- bzw. PL-lamps) 9/10 0.054 230 16 16 24 39 46 51 55 79 111 127 150 158 182 11 0.064 239 13 13 20 33 39 43 47 67 93 107 127 133 153 18 0.09 230 9 9 14 24 27 30 33 47 66 76 90 95 109 26 0.125 230 7 7 10 17 20 22 24 34 48 55 65 68 79 32 0.155 230 5 5 8 14 16 18 19 27 38 44 52 55 63 42 0.2 230 4 4 6 11 12 14 15 21 30 34 40 43 49 Fluorescent uncompensated Individual circuit 40 0.43 230 41 43 46 67 81 90 113 167 209 279 544 544 606 65 0.7 230 25 26 28 35 50 60 70 102 128 170 334 334 372 100 1.5 230 12 12 13 16 23 25 32 48 60 79 156 156 174 120 1.5 230 12 12 13 15 23 25 32 48 60 79 156 156 174 215 1.5 400 6 7 7.5 10 15 15 18 27 34 38 90 90 100 compensated 40 0.3 230 4.5 20 30 60 90 116 125 145 206 250 330 390 416 510 65 0.45 230 7 14 20 40 60 77 85 97 137 166 220 260 277 340 100 0.7 230 18 9 15 25 40 50 55 62 88 107 142 167 178 218 120 0.8 230 18.5 7 12 22 35 43 46 54 77 93 125 146 156 191 215 0.8 400 10 4 10 12 20 25 28 31 43 53 71 83 90 110 Double circuit by switching Number of double units 2 x 40 2 x 0.3 230 30 31 33 40 58 70 81 120 150 198 390 390 435 2 x 65 2 x 0.45 230 20 21 22 30 38 45 54 80 100 132 260 260 290 2 x 100 2 x 0.7 230 12 11 14 20 25 30 35 51 64 85 167 167 186 2 x 120 2 x 0.8 230 11 10 12 18 21 27 30 45 56 74 146 146 163 Switching of transformers (primary) The transient phenomena associated with the switching of transformers (primary) give rise to making current peaks that can be 20 to 30 times the rated currents. The table below specifies the making current peaks that the individual types of contactors are able to withstand. Types Rating at 400 V AC DL 4 K kW DL 5 K DL 7 K DL 11 K DL 15 K DL 18 K DL 22 N DL 30 N DL 42 N DL 65 N 4 5.5 7.5 11 15 18.5 22 30 42 63 Maximum making current peak (crest value) A 300 400 700 850 900 1000 1400 1700 2200 2600 Rated current of transformer up to 690 V ≈ Ie A 8 9 12 15 18 22 30 40 50 80 Single-phase transformer up to max. 440 V ~ Ie A 8 9 12 15 18 22 30 40 50 80 Notes The values given in the above tables are values for AC- and DC-operated contactors (economy circuit coils). Because of the switching behavior and the moved masses, no DL 4 K-DC...DL 5 K-DC contactors should be used in "DC" systems. DL 7 K-DC, DL 11 K-DC, DL 15 K-DC and DL 18 K-DC can be used as these contacts withstand electrical welding. Order reference : see contactors. When ordering, add voltage code number to order reference. Voltage codes: page 1654. Technical details: pages 1664-1665. 1662 S015007 000623 Standards Utilization categories for contactors to IEC 947-4-1, EN 60 947, DIN VDE 0660 Part 102 Nature of current Category Typical applications Alternating current AC 1 Non-inductive or slightly inductive loads, resistance furnaces AC 2 Starting of slip-ring motors AC 3 Starting squirrel-cage motors, switching off of motors while they are running AC 4 Starting squirrel-cage motors, inching, plugging, reversing DC-1 Non-inductive or slightly inductive loads, resistance furnaces DC-3 Shunt motors : Starting, plugging, reversing, inching, dynamic breaking DC-5 Series motors : Starting, plugging, reversing, inching, dynamic breaking DC-6 Switching of incandescent lamps Direct current Utilization categories for auxiliary contact blocks to IEC 947-5-1, EN 60 947, DIN VDE 0660 Part 200 Alternating current Direct current AC-12 Control of resistive load and solid-state loads with isolation by optocouplers AC-13 Control of solid-state loads with transformer isolation AC-14 (so far AC-11) Control of small electromagnetic loads (max. 72 VA) AC-15 (so far AC-11) Control of electromagnetic loads (higher than 72 VA) DC-12 (so far DC-11) Control of resistive load and solid-state loads with isolation by optocouplers DC-13 (so far DC-11) Control of electromagnets DC-14 (so far DC-11) Control of electromagnetic loads having economy resistors in circuit Degree of protection of electrical equipment by enclosures and covers acc. to IEC 529, DIN 40 050 1. Code No. Protection against accidental contact Protection against foreign bodies 2. Code No. Protection against water IP 00 No protection No protection No protection IP 20 Against ingress of fingers Against foreign bodies > 12 mm Ø No protection IP 41 Against ingress of tools and small wires Against foreign bodies > 1 mm Ø No damaging effect from dripping water IP 43 Against ingress of tools and small wires Against foreign bodies > 1 mm Ø No damaging effect from spraying water IP 54 Complete protection Against internal dust deposit No damaging effect from splash water IP 55 Complete protection Against internal dust deposit No damaging effect from water jets IP 65 Complete protection Dust-tight No damaging effect from water jets IP 67 Complete protection Dust-tight During immersion water should not penetrate in damaging amounts Notes Protection against accidental contacts acc. to IEC 536, DIN VDE 0106 Part 100 Design of electrical equipment and its arrangement in electrical installations with a rated operational voltage of up to 1000 V ~ and 1500 V ~ in respect to protection against direct contact, when operating elements (pushbuttons, toggle switches etc.) are close to hazardous parts. Contact protection "fingerproof" only refers to the operating element in the direction of operation. In this case, a distance from the operating element to hazardous parts in the radius of r = 30 mm from the central point has to be assured. The degree of protection IP 20 is more than contact protection "fingerproof." A protection against contacts with electrical equipment from all directions is included. On request, an extended protection against contact can be achieved for products with contact protection "fingerproof" and degree of protection IP 00, by using covers. 1663 S015008 000623 Technical details - mini contactors Technical details Types KL 2... KL 4... KLW 2... KLW 4... Rated insulation voltage Vi in V VDE 0110, group C IEC 947-1, BS 5424, NFC 20-040 CSA 22,2, Nr., 14 UL 508 Rated operational voltage Ve Rated operational current Ie on AC 1, UC ≤ 440 V ≤ 50° C A Rated thermal current Ith of auxiliary contacts at ≤ 50° C Permissible overcurrent ≤ 15 min / 3 min / 1 min A starting from cold at Θ ≤ 50° C 30 sec / 10 sec / 5 sec open types 0.5 sec / 1 sec AC 3 motor rating when 230 V switching slipring or squirrel cage 400 V motor on 500 V 50 Hz and 60 Hz, KL 2/Kl 4 690 V Max. rating related to S/h max. switching frequency Rated breaking capacity I eff 230...415 V IEC 947, NFC 63-110 500 V 690 V Rated making capacity I eff, IEC 947, NFC 63-100 Switching 1. Contactors 2. Control relays times Making : at Vc and - N/C opens after 20 ° C - N/O main pole closes - N/O closes after Breaking : - N/O main pole opens - N/O opens after - N/C closes after Voltage cutoff max. Switching frequency max. Mechanical life at Vc 50/60 Hz coils (millions operations) standard DC coil *) KL/KLW wide range DC coil Rated operating voltage Vc Voltage range operating limits (at ≤ 50° C) input coil drop-out value Power consumption of AC coil at Vc and 20° C inrush/hold Power consumption of DC coil inrush/hold Power dissipation of the coil Impedance per pole at Ith and 50 Hz Terminals capacities screw terminals solid conductor stranded conductor without wire end ferrule stranded conductor with wire end ferrule Faston connectors flat blade connector solder pin connection for p. c. b. main/control circuit unmistakable Tightening torque Philips no. 2 and dia, 6 Numbering of aux. contact blocks to EN 50005, EN 50012, EN 50011 Permissible ambient temperature operating storage Flame retardency Shock resistance in normal mounting position N/O / N/C vibration resistance 5...300 Hz Protective treatment to IEC 68/DIN 50 016 Altitude of site of installation without any derating Protection to VDE 0106 Minimum switching capacity Vmin (DIN 19 240) Imin Non-overlap distance to INRS, BIA Forced opening of contacts Short-circuit protection to IEC 947, VDE 0660, fuses class gL ≤ 440 Mounting position 1) V V V V Contactors 2.2...4 kW KLDC 2... KLWb 4... KLDC 4... KLWDC 2... KLWDC 4... Hi-Blocks Pn A A A A 1 ms ms 10...20 30...40 30...40 30...40 10...20 30 10 10...20 2 3.600 10/5*) 2 3.600 10/5*) 2 3.600 2 3.600 A A A kW kW kW kW ms ms ms S/h Control relays KH DC... KHi... KLi 4... 750 690 690 690 20 10 20/40/45 60/80/85 -/90 1.5/2.2 -/2.2 1.5/2.2 -/2.2 2.2/4 -/4 2.2/4 -/4 3/4 -/4 3/4 -/4 3/4 -/4 3/4 -/4 600 900 1200 100 % 75 % 50 % 110 110 110 110 80 80 80 80 70 70 70 70 110 110 110 110 1 1 1 2 690 10 90/80 2 110 2 5...15 10...20 25...35 30...40 25...35 30...40 10..20 15...25 2 10.000 10 10 15 2 10.000 10...20 15...25 2 6.000 10/5*) V 20 30 30 ~12...690 ~24...230 .... 12...250 .... 12..72 ~12...690 ....12...250 .... 12...72 0.8...1.15 Vc 0.85...1.1 Vc 0.8...1.15 Vc 0.7...1.30 Vc 0.8...1.15 Vc 0.8...1.15 Vc 0.7...1.30 Vc ≥ 0.20 Vc ≥ 0.10 Vc ≥ 0.10 Vc ≥ 0.10 Vc ≥ 0.20 Vc ≥ 0.10 Vc ≥ 0.10 Vc VA 30/4.5 3/3 1.3 3 30/4.5 W W mΩ mm2 mm2 mm2 mm2 Nm °C °C g m V mA mm V 3/3 3 1.8/1.8 1.8 3 Max. 2x4 2x4 1x1.5+1x2.5 1x1.5+1x2.5 Min. 1x1.5 1x0.75 1x0.34 1x0.34 4minx35µ 1.3 3/3 3 1.8/1.8 1.8 Max. to IEC 1x4+1x2.5 2x2.5 1x1.5+1x2.5 1x1.5+1x2.5 0.8 up to 5 aux. contact blocks 0.8 up to 8 aux. contact blocks -25 ... +50 -50 ... +80 to UL 94, class V-1, self-extinguishing 10/15 g 2/4 g TC, climatic proof 2000 max. finger proof 17 5 0.5 yes 25 A 10 A Min. operational voltage: 0.85 x VC without restriction 1664 KH S... 1) 1) S015009 000623 Technical details - contact life of KL 2... and KL 4... mini contactors Selection of contactors for particular applications KL 2 ... KL 4 ... Utilization category AC-1 Switching resistive loads (cos ϕ ≥ 0.95). On AC-1 the breaking current Ia normally equals the rated operational current Ie Example : Ve = 220 V Ie = 10 A on AC-1 Θ = 40° C Ia = Ie = 10 A Electrical life taken from the curve opposite: 500.000 operations. million operations (Ve ≤ 440 V) Utilization category AC-3 Example : Asynchronous motor P = 2.2 kW Ve = 400 V Ie = 4.8 A Ia = Ie = 4.8 A KL 2 ... KL 4 ... million operations (Ve ≤ 440 V) Switching squirrel-cage motors. Switching off during running. The breaking current Ia equals the motor rated current. No. of operations required : 1,000,000 Contactors size to be chosen according to the curve opposite: KL 2 ... breaking current A Utilization category AC-4 (Ve ≤ 440 V) KL 2 ... KL 4 ... Example : Asynchronous motor P = 2.2 kW Ve = 400 V Ie = 4.8 A Ia = 6 x Ie = 28.8 A million operations Switching squirrel-cage motors. Switching off during start of motor. On AC 4 the breaking current Ia is 6 times the motor rated current Ie. No. of operations required : 40,000 Contactor size to be chosen according to the curve opposite: KL 2 ... Utilization category AC-1 Max. rated operational current related to duty Duty % 90 % 60 % 30 % and switching frequency. 300 ops/hr Amp. 13 15 18 120 ops/hr Amp. 15 18 19 30 ops/hr 19 20 20 (Ve ≤ 440 V) Additional information Increasing the rated current by paralleling main poles Amp. Amp. Multiply the above rated currents by the following coefficients (K) which take into account the often unbalanced current distribution between poles. 2 poles in parallel K = 1.60 3 poles in parallel K = 2.025 1665 S015010 000623 Technical details - contact life of KH ... mini control relays Ratings of auxiliary contacts AC voltage (utilization category AC-15) DC voltage (utilization category DC-13) to IEC 947 Electrical life (up to 3.600 ops/hr) at inductive load in circuits with magnetic drives : making capacity (cos ϕ 0.7) = 10 times the breaking capacity (cos ϕ 0.4). Electrical life (up to 1.200 ops/hr) at inductive load in circuits with magnetic drives, without economy resistor, time constant of which increases with rating. at operations ... *) 1 x 106 operations 3 x 106 operations 10 x 106 operations Making capacity for occasional switching *) V VA VA VA VA 24 48 17 7 1000 48 96 34 14 2050 110/ 127 240 86 36 5000 220/ 230 440 158 66 10000 440 880 317 132 13000 600/ 690 1200 500 200 9000 V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 Electrical life of contacts Breaking capacity (VA) 1 Max. duty of aux. contacts: 50 operations max. at intervals of 10 secs (breaking capacity = making capacity x cos ϕ 0.7) 2 Electrical life of aux. contacts for : - 1 million operations (2 a) - 3 million operations (2 b) - 10 million operations (2 c) Additional technical details - page 1664 1666 380/ 400 800 288 120 14000 Breaking capacity (W) 3 Max. duty of aux. contacts: 20 operations max. at intervals of 10 secs and current flow time of 0.5 secs per operation 4 Thermal limit Ith 440 51 26 7 230 600 50 25 6 200 S015011 000919 Technical details - contactors 4...18.5 kW / 5...25 HP at 460 V, 3 ph. / AC 3 Technical details Types Rated insulation voltage Vi VDE 0110 IEC 947-1, EN 60 947, VDE 0660 CSA 22,2, no. 14, UL 508 Rated operating voltage VC minimum/maximum Permissible range of operating voltage Vc Rated operational current Ie on AC 1/AC 3 ≤ 40° C Rated thermal current Ith/Ithe open/enclosed 55°C Permissible overcurrent 3 min / 1 min at overload time of 10 secs / 5 secs (open type) 2 secs / 1 secs Three-phase power when switching resistive load open/enclosed on AC 1 at 400 V Motor rating when switching 230 V slipring (on AC2) or squirrel cage 400 V (on AC3) motors 500 V at 50/60 Hz 690 V Rated breaking capacity 415 V at cos ϕ = 0.35 500 V 690 V Rated making capacity at cos ϕ = 0.35 Switching times at 20° C Making: - N/O closes after AC Breaking: - N/O opens after Making: A = economy circuit coil - N/O closes after DC B = true DC coil at Breaking: -15/+10 % Vc - N/O opens after Switching times for direct change over of reversing and star-delta contactors (at 110 % Vc) Power consumption of AC coil inrush/hold of DC coil (economy circuit coil) inrush/hold of DC coil (true DC coil) inrush/hold Impedance per pole Power dissipation per pole at Ith Switching frequency - no load operations/hour AC/DC coil contactor without overload relay on AC 1 on AC 2 on AC 3 on AC 4 Mechanical life no. of operations Electrical life of contacts Permissible ambient operating temperature range storage Size of connecting screws/tightening torque - main terminals Terminal capacities - main and aux. terminals Mounting position to DIN 40 046 IEC 68 Shock resistance, normal mounting position, half sine shock shock duration 20 ms N/O / N/C Climatic conditions Weight Rated operational current Ie 230/400 for auxiliary contacts on AC 15 duty 500/690 Rated thermal current of auxiliary switches Ith/Ithe Rated insulation voltage of auxiliary switches to VDE 0110 V Short-circuit protection of contactor without thermal relay type 1 or 22) Short-circuit protection of auxiliary switches fuse gL/gI Safety isolation DL 4 K DL 4 K-DC V V V V 750 690 600 12/690 A A A A A kW 22/9 22/16 70/80 110/120 160/180 13/10 kW kW kW kW A A A A 2.2 4 5.5 4 90 90 50 300 DL 5 K DL 5 K-DC DL 7 K DL 7 K-DC 750 690 600 12/690 750 690 600 12/690 0.8...1.1 25/12 39/16 25/20 39/25 70/80 70/80 110/120 220/280 160/180 350/400 16/13 21/16 3 5.5 7.5 5.5 120 120 70 300 4 7.5 11 7.5 220 220 130 600 DL 11 K DL 15 K DL 11 K-DC DL 15 K-DC DL 18 K DL 18 K-DC 750 690 600 12/690 750 690 600 12/690 750 690 600 12/690 39/23 39/30 70/80 220/280 350/400 26/20 54/30 54/45 120/260 300/450 550/700 36/36 54/37 54/50 120/260 300/450 550/700 36/36 5.5 11.0 15.0 11.0 220 220 130 600 9 15 18.5 15 450 350 250 700 11 18.5 20 18.5 450 350 250 700 ms 12...30 11...20 ms 10...20 5...20 ms ms ms VA W W mΩ W A 20...30 / B 65...85 A 10...16 / B 13...14 15...20 15...20 15...20 95/10 95/10 105/1 105/1 6.5 6.5 1.5 1.5 2.5 2.5 10000/1500 A 15...30 / B 65...85 95/10 95/10 105/1 105/1 8.5 8.5 1.5 1.5 2.5 2.5 5000/1500 1500 1000 1000 °C °C Nm1) mm 2 g kg A A A 690 A A M3.5/1.8 M3.5/1.8 0.4 6/4 2/1 16 690 25/20 16 95/10 95/10 105/1 105/1 8.5 8.5 1 1 2 2 3000/1500 750 750 250 10 million see diagram page 1672 -25° C ... +55° C -50° C ... +80° C M3.5/1.8 M3.5/1.8 6/2.5 6/2.5 6/2.5 vertical mounting plane ± 22.5° 6/4 A 10...30 / B 13...18 10...15 10...15 15..20 6/2.5 M3.5/1.8 25/2.5 6/4 6/4 6/4 6/humid warmth, constant, acc. to DIN IEC 68 Part 2-3 humid warmth, cyclic, acc. to DIN IEC 68 Part 2-30 0.4 0.4 0.4 0.62 6/4 6/4 6/4 2/1 2/1 2/1 16 16 16 690 690 25/20 50/35 50/35 100/63 16 16 16 up to 400 V AC to DIN VDE 0106 Part 101 and A1 (draft 2/89) between coil and contact M4/3 caged terminals 25/2.5 6/- 0.62 100/63 - Notes 1) Screws for compact contactors Phillips H2 2) Short-circuit withstand of contactor without overload relay corresponding to type 2 coordination (No damage to device, except light welding of contacts). 1667 S015012 000731 Technical details - contactors 22...270 kW / 30...400 HP at 460 V, 3 ph. / AC 3 Technical details Types Rated insulation voltage Vi VDE 0110 IEC 947-1, EN 60 947, VDE 0660 CSA 22,2, Nr. 14 UL 508 minimum/maximum Rated operating voltage VC Permissible range of operating voltage Vc Rated operational current Ie on AC 1/AC 3 ≤ 40° C Rated thermal current Ith/Ithe open/enclosed 55°C Permissible overcurrent 3 min / 1 min at overload time of 10 secs / 5 secs (open type) 2 secs / 1 secs Three-phase power when switching resistive load open/enclosed on AC 1 at 400 V Motor rating when switching slipring 230 V (on AC2) or squirrel cage 400 V (on AC3) motors 500 V at 50/60 Hz 690 V Rated breaking capacity 415 V at cos ϕ 0.35 500 V 690 V Rated making capacity at cos ϕ = 0,35 Switching times at 20° C Making: - N/O closes after AC Breaking: - N/O opens after Making: A = economy circuit coil - N/O closes after DC Breaking: B = true DC coil at -15/+10 % - N/O opens after Switching times for direct change over of reversing and star-delta contactors (at 110 % Vc) Power consumption of AC coil inrush/hold economy circuit coil true DC coil Impedance per pole Power dissipation per pole Ith Switching frequency - no load operations/hour AC/DC coil contactor without overload relay to AC 1 to AC 2 to AC 3 to AC 4 Mechanical life no. of operations Electrical life of contacts Permissible ambient operating temperature range storage Size of connecting screws/tightening torque - main terminals Terminal capacities - main and aux. terminals Mounting position to DIN 40 046 IEC 68 Shock resistance, normal mounting position, half sine shock, shock duration 20 ms N/O /N/C Climatic conditions V V V V DL22N DL30N DL42N DL65N DL90N DL110N 750 750 690 690 600 600 12/660 12/660 750 690 600 12/660 750 690 600 12/660 750 750 690 690 600 600 12/660 24/660 0.8...1.1 260/170 290/205 260/230 290/260 600/800 750/1250 1600/1700 1500/1900 1800/2000 2000/2300 191/171 191/171 A 80/44 100/60 130/79 230/119 A 80/75 100/90 130/115 230/200 300/500 500/700 A 200/300 300/500 A 500/600 1000/1200 1000/1200 1300/1500 A 800/1000 1400/1600 1400/1600 1700/1900 kW 53/50 66/59 86/76 171/151 DL132N DL165N 750 750 600 24/660 360/245 360/315 750/1500 2000/2300 2600/2900 237/207 1000 1000 600 80/660 DL245N DL270N 1000 750 600 80/660 750 690 600 80/660 380/295 500/460 380/340 500/460 1000/1600 2000/2200 2500/3000 3000/3400 3200/3500 3600/4000 250/224 329/303 600/499 600/540 2500/2800 4000/4600 5000/5500 395/355 kW kW kW kW A A A A 12.5 22 30 30 450 440 330 1000 18.5 30 37 37 800 730 670 1600 22 40 50 55 1000 900 700 1600 37 63 75 75 1200 1200 800 1900 50 90 110 110 1400 1300 1100 2000 60 110 132 160 1700 1600 1500 2300 75 132 160 180 2100 2100 2100 2900 90 160 180 180 2400 2100 2100 3500 115 250 250 270 3700 3100 3100 4000 160 270 345 270 4000 4000 2400 5500 ms 14-19 14-19 11-28 12-20 12-20 12-25 12-25 20-60 20-60 35-110 ms 16-20 16-20 10-15 10-17 10-17 12-18 12-18 20-35 20-35 35-55 ms 10-20 10-20 20-40 20-30 20-30 35-55 35-55 35-65 35-56 50-60 ms ms 12-18 14-18 12-18 14-18 7-12 11-16 10-14 10-15 10-14 10-15 10-18 21-25 10-18 21-25 18-28 26-33 18-28 26-33 30-60 58-83 430/44 280/6 0.46 31.1 950/77 400/9 0.45 37.9 950/77 1750/88 400/9 1150/11 0.28 0.2 36.3 28.9 2000/1200 VA 146/22 146/22 W 220/2 220/2 W mΩ 0.8 0.5 W 5.1 5 336/44 430/44 260/6 280/6 0.6 0.46 10.2 31.1 3000/1500 750 750 1000 500 500 250 10 million see diagram page 1672 -25° C ... +55° C -50° C ... +80° C M10 M10 M10 M 12 °C °C Nm4) M5/3,5 caged term. 2 mm 35 M6/4 caged term. 35 M6/4 caged term. 35 g 5.5/4 6.5/5.5 5/4 4.5/3.5 4/3 4/3 5/3 humid warmth, constant, acc. to DIN IEC 68 Part 2-3 humid warmth, cyclic, acc. to DIN IEC 68 Part 2-30 2.1 3.2 3.2 9.0 9.0 18 10/6 10/6 10/6 10/6 10/6 10/6 4/2 4/2 4/2 4/2 4/2 4/2 16 16 16 16 16 16 690 690 690 750 750 750 200/160 250/224 315/250 400/355 500/355 630/500 16 16 16 16 16 16 5.5/4 Weight kg 1.2 1.3 230/400 A 10/6 10/6 Rated operational current Ie for auxiliary contacts on AC 15 duty 500/690 A 4/2 4/2 A 16 16 Rated thermal current of auxiliary switches Ith /Ithe Rated insulation voltage of auxiliary VDE 0110 V 690 690 Short-circuit protection of contactor without thermal relay type 1 or 2 3) A 125/100 125/100 Short-circuit protection of auxiliary switches fuse gL/gI A 16 16 Capacitor contactor on request 120 120 185 185 vertical mounting plane ± 22.5° 1750/88 2500/132 1150/11 1150/11 0.2 0.15 50 54 M12 M12 185 2x150 1) M12 2x185 2) 5/3 18 30 10/6 10/6 4/2 4/2 16 16 750 750 800/630 800/630 16 16 Notes 1) Also suitable for 2 x 30 x 5 mm 2) Also suitable for 2 x 40 x 5 mm 3) Short-circuit withstand of contactor without overload relay corresponding to type 2 coordination (No damage to device, except light welding of contacts). 4) Slotted screwdriver up to DL 42 N 1668 3.5/3 S015013 000623 Technical details - K range contactors DLg..., DC switching AC/DC operated (economy circuit coil) Technical details Rated insulation voltage Vi Rated thermal current Rated operational current Ie with series wiring of main contacts Types Ith Ithe on DC 1 (L/R ≤ 15 ms) circuit diagram on DC 3 + DC 5 Permissible DC load up to 60 V DC, L/R ≤ 5 ms, single pole version2) Power consumption (economy circuit coil)1) Permissible range of operating voltage Vc Minimum and maximum rated operating voltages Switching times at 20° C Making: - N/O closes AC Breaking: - N/O opens Making: - N/O closes (economy circuit coil) DC Breaking: - N/O opens Rated thermal current for auxiliary contact Ith/Ithe Rated operational current Ie on DC 13 at on DC 12 at resistive load Maximum cable size for auxiliary contacts Short-circuit protection of auxiliary switches gL DLg 4 K DLg 5 K DLg 7 K DLg 11 K DLg 15 K DLg 18 K 900 39 30 39 39 39 39 39 8 60 open enclosed 24 V 110 V 220 V 24 V 110 V 220 V V A A A A A A A A A 900 22 16 22 22 22 22 22 6 40 900 25 20 25 25 25 25 25 6 40 900 39 25 32 32 32 32 32 8 60 900 54 45 54 54 54 54 54 10 100 900 54 50 54 54 54 54 54 16 100 inrush hold W W 105 1 105 1 105 1 minimum maximum V V 12 220 12 220 105 105 105 1 1 1 0.8...1.25 DC / 0.8...1.1 AC 12 12 12 220 220 220 after ms 12...30 11...20 after ms 10...20 5...20 after ms 20...30 15...30 after ms A A A A A A A mm2 A 24 V 110 V 220 V 24 V 110 V 220 V 10...16 16 10 2 0.75 10 6 1 2.5 16 16 10 2 0.75 10 6 1 2.5 16 12 220 10...30 16 10 2 0.75 10 6 1 2.5 16 16 10 2 0.75 10 6 1 2.5 16 - - Notes 1) Power consumption of AC and true DC coils see page 1667. 2) Main contacts connected parallel, see accessories on page 1614. 1669 S015014 000623 Technical details - contactors DLg..., DC switching AC/DC operated (economy circuit coil) Technical details Rated insulation voltage Vi Rated thermal current Types Ith Ithe on DC 1 open enclosed 24 V Rated operational current Ie with series wiring of main contacts 110 V 220 V (L/R ≤ 15 ms) 24 V circuit on 110 V diagram DC 3 + DC 5 220 V Permissible DC load up to 60 V DC, L/R ≤ 5 ms, single pole version2) Terminal capacities - Main terminals at single pole switching Power consumption (economy circuit coil)1) inrush hold Permissible range of operating voltage Vc Minimum and maximum rated min. operating voltages max. Switching times at 20° C Making: - N/O closes after AC Breaking: - N/O opens after Making: - N/O closes after (economy circuit coil) DC Breaking: - N/O opens after Rated thermal current for auxiliary contact Ith/Ithe A Rated operational current Ie on DC 13 at 24 V 110 V 220 V on DC 12 at 24 V resistive 0110 V load 220 V Maximum cable size for auxiliary contacts Short-circuit protection of auxiliary switches gL DLg22N DLg32N DLg42N DLg65N DLg90N DLg110N DLg132N DLg165N DLg245N DLg270N V A A A A A A A A A 900 80 75 75 75 75 75 75 12 160 900 100 90 90 90 90 90 90 25 200 900 130 115 115 115 115 115 115 60 240 900 230 200 200 200 200 200 200 90 360 900 260 230 230 230 230 230 230 150 460 900 290 260 260 260 260 260 260 200 500 900 360 315 315 315 315 315 315 200 - 1200 380 340 340 340 340 340 340 250 - 1200 500 460 460 460 460 460 460 300 - 1200 600 540 540 540 540 540 540 350 - mm 2 70 95 95 150 150 240 - - - - W W 186 8 260 6 260 6 280 6 1150 11 1150 11 1320 11 V V 12 220 12 220 12 220 42 220 42 220 42 220 ms 14-19 11-16 11-28 12-20 12-20 12-25 12-25 20-60 20-60 35-110 ms 16-20 10-15 10-15 10-17 10-17 12-18 12-18 20-35 20-35 35-55 ms 10-20 20-40 20-40 20-30 20-30 35-55 35-55 35-65 35-65 50-60 ms 12-18 16 16 A 10 A 5 A 1 A 10 A 6 A 1 mm2 4 A 16 7-12 16 10 5 1 10 8 1 4 16 7-12 16 10 5 1 10 8 1 4 16 10-14 16 10 5 1 16 8 2 4 16 10-14 16 10 5 1 10 6 2 4 16 10-18 16 10 5 1 16 8 2 4 16 10-18 16 10 5 1 16 8 2 4 16 18-28 16 10 5 1 16 8 2 4 16 18-28 16 10 5 1 16 8 2 4 16 30-60 Notes 1) Power consumption of AC coils - page 1668 2) Main contacts connected parallel, see accessories on page 1623. 1670 280 400 400 6 9 9 0.8...1.1 Vc (from warm) 12 12 24 24 220 220 220 220 10 5 1 16 8 2 4 16 S015015 000623 Technical details - control relays and auxiliary contact blocks Technical details Types Rated insulation voltage Vi B A True DC coil Economy circuit coil HL 4 K HL 4 K DCHL 8 KHL 8 K DC- VDE 0110 CSA/UL IEC 337-1, 947-1 Permissible ambient temperature operating/storage Power consumption of AC coil inrush/hold Power consumption of DC coil inrush/hold (economy circuit coil) Power consumption of DC coil inrush/hold (true DC coil) Operating limits of magnet coil Vc V V V °C VA W 750 600 ac. 690 W 6.5 Rated thermal current Ith/Ithe Mechanical life to VDE group E 1 at 3000 ops/hr Switching frequency A ops 65/9 HLg 4 K- Auxiliary contact blocks Hi, Li / S 11, S 20 750 600 ac. 690 -25°C ... to + 55°C / -50°C to +80°C 115/1 750 600 ac. 690 - AC 0.8...1.1 DC 0.8...1.25 2.5 2.5 2.5 Terminal capacities (solid, stranded conductor) mm 2 Connecting screw / tightening torque Nm M3.5/1.2 M3.5/1.2 M3.5/1.1 Shock resistance (half-sine wave, shock duration 20 ms) N/O / N/C g 6 6 6 Switching times at 20°C Making: - N/C opens after ms 7...14 7...14 - N/O closes after ms 10...23 10...23 12...30 AC coils Breaking: - N/O opens after ms 16...35 16...35 10...20 - N/C closes after ms 17...38 Making: Vnom: -15% ......... +10%1 67 ......... 50 A = economy circuit coil - N/C opens after ms 7...14 85 ......... 65 - N/O closes after ms 10...23 A 20...30 DC coils B = true DC coil Breaking: Vnom: -15% ......... +10% 13 ......... 14 at -15 / +10 % - N/O opens after 16...35 A 10...16 25 ......... 22 - N/C closes after ms 17...38 Mounting position to DIN 40 046 IEC 68 vertical mounting plane ± 22.5° ± 22.5° ± 22.5° Climatic conditions Control relays are climatic proof to IEC 68, Part 2-3, Part 2-30 Rated operating voltage Vc V 12...660 12...660 12...660 V Rated operational current Ie AC voltage 230 V A 6 6 6 on AC 15 400 V A 4 4 4 500 V A 2 2 2 690 V A 1 1 1 DC voltage 24 V A 10 10 10 on DC 13 110 V A 2 2 2 L/R = 15 ms 220 V A 0.75 0.75 0.75 resistive load 24 V A 10 10 10 on DC 12 110 V A 6 6 4 L/R=<1ms 220 V A 1 1 1 operations at nominal rating ops/ on AC 15 / DC 13 hr no-load operations AC/DC ops/hr Short-circuit protection slow type gL A Safety isolation of coil and contacts to VDE 0106 Part 101 and A1 (draft 2/89) 16 3x107 16 3x107 10/16 3x107 1200 1200 1200 10000/1500 16 10000/1500 16 10000 16 Note: 1Nominal coil voltage -15% to +10% 1671 S015016D 000623 Technical details - contact life Electrical life on AC 2 to AC 4 VDE 0660, Part 102 Applicable to contactor types DL 4 K to DL 270 N Typical values: Electrical life of a contactor is determined, to a large extent, by the breaking current of the load. The characteristic curves, opposite, represent electrical life in relation to the breaking current. Up to 6 times the starting and breaking current should be taken into account when selecting a contactor (see example). Example: DL 22 N Three-phase motor 22 kW rated operational current 44 A = max. breaking current on AC 3 Electrical life 106 operations Three-phase motor 22 kW 6 times rated operational current 6 x 44 A = 264 A = max. breaking current on AC 4 Electrical life 5 x 104 operations PN = Electrical life Utilization category 100 % AC 1 - VDE 0660, Part 102-4.3.6 switching resistive loads (cos ϕ 0.95) e.g., resistance furnaces Max. AC 1 ratings for enclosed contactors have to be reduced as follows: DL 4 K / DL 5 K DL 22 N to DL 110 N DL 132 N DL 165 N to DL 270 N 1672 75 90 85 90 % % % % Rating of 3-phase squirrel cage motor IA = Breaking current Ie = Rated operational current S015017 000919 Dimensions - KH / KL, KLW and accessories KH... control relays with HS / HF aux. contact block attached Base mount To 35 mm mounting rail (DIN 50 022) HV-48, HV-240 timer modules KL 2, KL 4... contactors with HS, HF, LS aux. contact block attached KLW 2, KLW 4... reversing contactors with HS, HF, LS aux. contact block attached Base mount To 35 mm mounting rail (AM 1-DP 200 or AM 1-DE 200) DIN 50 022 To 35 mm mounting rail (AM 1-DP 200 or AM 1-DE 200) DIN 50 022 Mounting on printed circuit board Mounting reversing contactors or 2 contactors side by side on printed circuit board 1673 S015018 000919 Dimensions - HL 4 K / HLg 4 K / HL 8 K / DL 4 K...DL 18 K... reversing and star-delta contactors AC-version or DC-version with economy circuit coil HL 4 K control relay HLg 4 K control relay HL 8 K control relay (HL 4 K + aux. contact: H = 120 mm) Dimension H : 120 mm with aux. contact 125 mm with latch head 137 mm with timer 127 mm with aux. contact with plunger Contactors DL 4 K...-DL 11 K, DLg 4 K..-DLg 11 K, DLW 4 K...DLW 18 K, with M 23 K thermal relay attached Dimension H : 120 mm with aux. contact 125 mm with latch head 137 mm with timer 127 mm with aux. contact with plunger Dimension B : with 2 side mounted aux. contact blocks = 68+1 Dimension L : with relay interface module RM-K Contactors DL 15 K...DL 18 K, DLg 15 K...DLg 18 K, star-delta contactors DLDAe 7,5 K...DLDAe 30 K, with M 40 K thermal relay attached Type : Dimension H : 132 mm with aux. contact 139 mm with latch head 150 mm with timer 139 mm with aux. contact with plunger 1674 Dimension B : with 2 side mounted aux. contact blocks = 68+1 Dimension L : with relay interface module RM-K DLDAe 7.5 K 12.5 K 15 K 18.5 K 22 K 30 K supply voltage 4K 7K 7K 15 K 15 K 15 K ∆ 4K 7K 7K 11 K 15 K 15 K Y 4K 4K 5K 7K 7K 11 K S015019 000623 Dimensions - DL 4 K DC...DL 18 K DC, HL 4 K DC DL 4 K DC..., DL 11 K DC... + M 23 K HL 4 K DC, HL 8 K DC Dimension H : 159 mm with aux. contact 166 mm with aux. contact with plunger 166 mm with latch head 177 mm with timer with module = 106 mm high DL 15 K DC / DL 18 K DC + M 40 K Dimension H : 171 mm with aux. contact 178 mm with aux. contact with plunger 178 mm with latch head 189 mm with timer with module = 106 mm high 1675 S015020 000731 Dimensions - DL 22 N...DL 42 N, DLDAe 37 N...DLDAe 65 N, DLW 22 N...DLW 42 N 2 1 3 Single contactors 1 Reversing contactors 2 DL 22 N + M 80 N Star-delta contactors 3 Supply voltage ∆ Y DLDAe 37 N + M 80 N DL 22 N DL 22 N DL 15 K DLg 22 N + M 80 N DLW 22 N + M 80 N DLDAe 45 N + M 80 N DL 22 N DL 22 N DL 18 K DL 30 N + M 80 N DLW 30 N + M 80 N DLDAe 55 N + M 80 N DL 30 N DL 30 N DL 18 K 1 2 3 Single contactors 1 Reversing contactors 2 Star-delta contactors 3 A Supply voltage ∆ Y DLW 42 N + M 80 N DLDAe 65 N + M 80 N 99 DL 42 N DL 42 N DL 22 N DL 42 N + M 80 N DLg42 N + M 80 N 1676 S015021 000623 Dimensions - DL 65 N, DL 110 N, DLDAe 110 N...250 N, DLW 65 N...DL 90 N 2 1 3 Single contactors 1 Reversing contactors 2 DL 65 N + M-b 177 S, DL 90 N + M-b 177 S DLW 65 N + M-b 177 S DLg 65 N + M-b 177 S, DLg 90 N + M-b 177 S Star-delta contactors 3 Supply voltage ∆ Y A B C D E DLDAe 75 N 65 N 32 N 22 N 118 99 - - - DLDAe 110 N 65 N 65 N 42 N 127 118 - - - DLDAe 160 N 90 N 90 N 65 N 128 127 62 M 12 37 + M-b 177 S Dimensions 2 1 Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y DL 110 N + M-bw 207 DLDAe 200 N + M-bw 320 S DL 110 N DL 110 N DL 65 N DL 132 N + M-b 177 S + M-bw 320 S DLDAe 250 N + M-bw 320 S DL 132 N DL 132 N DL65 N 1677 S015022 000623 Dimensions - DL 165 N...270 N, DLDAe 360 N...500 N 2 1 Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y DL 165 N + M-b 177 S, DL 165 N + M-bw 320 S DLDAe 360 N + M-b 721 Sw DL 245 N DL 245 N DL 110 N DL 245 N + M-b 721 Sw DLg 165 N, DLg 245 N 1 2 Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y DL 270 N + M-b 721 Sw, DL 270 N + M-bw 320 S DLDAe 500 N + M-b 721 Sw DL 270 N DL 270 N DL 165 N DL 270 N 1678 NA10FC3T 001222 Thermal overload relays 1679 S022003 000623 Thermal overload relay M 06 for use with KL 2...- and KL 4... contactors Accessories Modern motor protection relay for direct mounting to KL 2 and KL 4 mini contactors Separate mounting through adapter block Precise tripping characteristics Temperature compensated from -20°C to +55°C Phase failure sensitive to IEC 947 to give protection to motor on single phasing Electrically separate N/O and N/C contacts Hand/auto reset, manual trip test facility Fingerproof to VDE 0106, Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536 Tripped indication Hand/auto reset, current setting can be sealed Approvals: Characteristics Thermal overload relay M 06 Type Current range M 06 ... A Order ref.: Contact configuration Fuse size Weight kg aM1) A gL2) A M 06-0.16 0.11...0.16 1 310 201 27 0.25 0.5 M 06-0.23 0.16...0.23 1 310 202 27 0.25 0.5 M 06-0.36 0.23...0.36 1 310 203 27 0.5 1 M 06-0.54 0.36...0.54 1 310 204 27 1 1.5 M 06-0.8 0.54...0.8 1 310 205 27 1 2 M 06-1.2 0.8...1.2 1 310 206 27 2 4 M 06-1.8 1.2...1.8 1 310 207 27 2 6 M 06-2.6 1.8...2.6 1 310 208 27 4 8 M 06-3.7 2.6...3.7 1 310 209 27 4 10 M 06-5.5 3.7...5.5 1 310 210 27 6 16 M 06-8 5.5...8 1 310 211 27 8 20 M 06-11.5 8...11.5 1 310 212 27 10 25 1 N/O and 1 N/C 0.145 Accessories: Adapter block to mount M 06 thermal overload relay separately snaps on to 35 mm DIN rail (DIN EN 50 022). Type Order ref.: Weight kg Dimensions page EM 3 310 001 01 0.100 1688 Notes Use of the back-up fuse quoted will give type 2 short-circuit protection to IEC 947-4. 1) aM-fuse 10.3 x 38 mm to be used Extract from IEC 947-4 : No damage shall occur to the motor protection relay. Welding of contactor contacts is acceptable provided contacts can be easily separated. 2) gL-fuse up to 2 A, fuse terminal to be used Mounting : directly beneath contactor (only contactor with screw terminals). For wiring, see page 1681. Separate mounting: using adapter block quoted above On front face of unit: - Reset: selectable: hand ("H") or auto ("A") - Blue button: stop and hand reset - Yellow mechanical indicator: appears once relay has tripped. 1680 Dimensions page 1688 S022004 000623 Thermal overload relay M 06 Technical information Wiring There are two ways to wire the M 06 thermal overload relay in the control cirucit Method 1 (state in which supplied) Description: Terminal 95 and terminal 96 are internally wired and connected to the pins on the right hand side of the relay. The pins go to terminals 14 (22) and A2 on the contactor. Method 2 Description: Internal wiring is not required when building up a control in the normal configuration. N/C contact 95/96 can be connected to coil termination A1. When doing this, remove the two connecting pins using side cutting pliers. This applies also where voltages applied to contactor and thermal overload relay are different. N/C contact 95/96 is connected in series with coil termination A2. Setting the relay Lift off transparent cover. Settings are now accessible. Set desired value using potentiometer with ampere dial plate. Setting can be locked by sealing the cover. STOP function Press blue RESET/STOP pushbutton to stop the relay. Pressing this button will only operate the N/C contact. The N/O button will remain unaffected. Hand/auto reset Lift off transparent cover. The desired reset mode can now be set on a 2 position switch: - left hand position: ("H") = hand reset - right hand position: ("A") = automatic reset The cover, when closed, will lock the selector in position. To reset the overload relay by hand, press the blue RESET/STOP button. TEST function The test function is carried out by pressing the red TEST button with the 2 position switch in the "H" position. Pressing this button will simulate tripping of the overload relay: - both N/C and N/O auxiliary contacts will operate - the mechanical indicator will appear The cover, when closed, will lock the TEST function. To reset the overload relay, operate the blue RESET/STOP button. 1681 S022005 000919 Thermal overload relays M 23 K and M 40 K for use with compact contactors DL 4 K to DL 18 K AC/DC-version Modern motor protection relay for direct mounting to KL 2 and KL 4 mini contactors Separate mounting through adapter block Precise tripping characteristics Temperature compensated from -20°C to +55°C Phase failure sensitive to IEC 947 to give protection to motor on single phasing Electrically separate N/O and N/C contacts Multi-function button Hand/auto reset, manual trip test facility Fingerproof to VDE 0106, Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536 Approvals: M 23 K also approved Characteristics 0.12...0.18 1 245 501 27 0.75 flink 0.18...0.28 0.28...0.4 0.4...0.63 1 245 502 27 1 245 503 27 1 245 504 27 1 flink 2 flink 2 0.56...0.80 0.63...1.00 0.8...1.2 1.0...1.5 1.2...1.8 1.5...2.3 1 245 505 27 1 245 506 27 1 245 507 27 1 245 508 27 1 245 509 27 1 245 510 27 2 4 4 6 6 6 1.8...2.8 2.3...3.5 2.8...4 3.5...5 4...6.3 5...7 5.6...8 7...10 8...12.5 10...15 11...17 1 245 511 27 1 245 512 27 1 245 513 27 1 245 514 27 1 245 515 27 1 245 516 27 1 245 517 27 1 245 518 27 1 245 519 27 1 245 520 27 1 245 521 27 6 10 10 16 16 20 20 25 25 35 40 15...23 M 40 K 11...17 16...25 20...32 25...40 Order ref.: Contact configuration numbering Max. fuse size class gL A 8.5 DL 4 K .. 11.5 DL 5 K .. 15.5 DL 7 K .. 22 DL 11 K 1 245 522 27 50 DL 15 K DL 18 K 1 245 634 27 1 245 635 27 1 245 636 27 1 245 637 27 40 50 63 80 30 37 Weight kg Terminal capacities 2 x 1,5...6 mm2, screws M 4 x 12 2 x 1...1.5 mm2, screws M 3.5 x 9 M 23 K A Max. permissible setting value for contactor type DL to A Main poles Auxiliary poles Setting range Main poles 1 x 6...35 mm2 screws M 6 Type Accessories: terminal block for independent mounting Type EM 2 EM 3 Order ref.: for M 23 K for M 40 K* 3 245 001 01 3 245 010 01 * Remove terminal lugs on M 40 K. Fit lugs supplied with terminal block. Replacements: M 23 K replaces M 9 and M 22 K M 40 K replaces M 36 K Multi-function button: possible settings - page 1687 Dimensions - page 1688 Accessories: indicator module to indicate switch positions Type LA 2.1 LA 2.2 1682 Order ref.: for 17...33 V AC/DC for 110...250 V AC/DC 3 245 002 01 3 245 002 02 with 2 LEDs with neon-glow lamp S022006 000731 Thermal overload relays M 80 N, M-b ... and accessories Thermal overload relays for separate or direct mounting using connection links. Type M-bw relays with saturable core transformer are designed to give protection to high-inertia three phase AC motors Temperature compensated from -20°C to +60°C Phase failure sensitive to IEC 947 to protect motor on single phasing Electrically separate N/O and N/C contacts Multi-function button Trip times adjustable between 20 to 30 seconds on types M-bw 17 S to M-bw 207 S Optional terminal shrouds to give protection to VDE 0106 Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536 Approvals: Characteristics M-b 177 S M-bw 17 S M-bw 37 S M-bw 47 S M-bw 77 S M-bw 117 S M-bw 207 S M-bw 320 S M-bw 721 Sw 32...50 40...57 50...63 57...70 63...80 63...90 80...110 90...120 110...135 120...150 135...160 150...180 4...6.3 5.6...8 8...12 11...17 15...23 22...32 30...46 42...62 56...80 80...120 120...180 150...210 200...320 295 310...500 450...720 Order ref.: 44 DL 22 N 60 DL 30 N 79 DL 42 N 119 DL 65 N 170 205 DL 90 N DL 110 N DL 65 N DL 110 N DL 132 N DL 132 N 1 245 741 27 1 245 851 27 1 245 852 27 1 245 853 27 1 245 854 27 1 222 221 27 1 222 222 27 1 222 110 27 1 222 111 27 1 222 112 27 1 222 113 27 1 222 114 27 1 222 100 27 1 222 101 27 1 222 102 27 1 222 103 27 1 222 104 27 1 222 105 27 1 222 106 27 1 222 107 27 1 222 108 27 1 222 109 27 1 222 115 27 1 222 116 27 1 222 117 27 100 100 100 125 125 200 200 224 315 315 315 315 25 40 63 80 125 160 200 224 250 355 500 630 500 DL 245 N DL 270 N 1 222 118 27 1 222 119 27 800 1000 119 205 215 245 DL 165 N 460 499 Contact configuration numbering Max. fuse size class gL A Weight kg 0.27 0.75 Terminal capacities Main poles: 1 x 6...35 mm2 screws M 6, caged terminals A M 80 N Max. permissible setting value for contactor type DL to A Main poles: terminal lug 1 x 4...120 mm2, M 8 x 20 Setting range 1.3 1.3 1.3 1.3 1.4 1.5 see table : Connection to main circuits Type 2.3 M10x80 4.15 M16x120 Accessories: Sets of links for connection to DL 65 N - DL 270 N, DL 22 N - DL 42 N contactors for contactor type : therm. overload type: Order ref.: DL 65 N, DL 90 N DL 65 N DL 110 N, DL 132 N DL 22 N...DL 42 N M-b 177 S 80...180 M-b 177 S...90 A M-bw 207 S M 80 N 3 284 158 01 DL 132 N, DL 165 N 3 284 158 02 DL 245 N 3 243 048 01 DL 270 N Links are supplied with overload for contactor type : therm. overload type: Order ref.: M-bw 320 S M-b 721 Sw M-b 721 Sw 3 292 070 01 3 283 060 01 3 184 334 01 Connection to main circuits Overload Type M-bw 17 S M-bw 37 S M-bw 47 S M-bw 77 S M-bw 177 S M-bw 207 S Screw connection by means of connecting washer mm2 2 x 1 ... 4 2 x 2.5 ... 10 2 x 4 ... 16 - Max. cable lug to DIN 46 234 5...25 5...25 5...25 6...25 8...25 10...15 Max. flat blade connection mm 15 15 15 15 20 20 Connecting screw M 5 x 16 M 5 x 16 M 5 x 16 M 6 x 16 M 8 x 16 M 10 x 16 Connecting washer DIN 46 288 A5 A5 B 5-1 - 1) 1) For cable lug connection replace by spring ring and washer Replacement: M 80 N replaces M 81 Dimensions pages 1688-1689 Description of functions page 1687 1683 S022007 000623 Accessories: reset button, terminal shrouds Reset button with adjustable plunger length for molded and sheet-steel enclosure with cover Type Order ref.: Reset button round 22.5 mm Ø, front ring chromium legend insert black, "R" in white 3 720 420 28 Terminal shrouds for use with contactors and thermal overload relays to VDE 0106, Part 100 (VBG-4) Type Order ref.: Notes DL 65 N / DL 90 N 3 284 148 04 retrofitting DL 90 N + M-b 177 S / DL 65 N + M-b 177 S 3 284 148 05 not fitted as standard DL 110 / 132 N + M-bw 207 -S 3 243 049 01 not fitted as standard DL 110 N ... 270 N 3 284 156 02 shroud with M 12 connecting screw (1 set = 6 off) M-bw 17 S ... M-bw 207 S 3 222 019 01 not fitted as standard M-b 177 S 3 222 018 01 not fitted as standard DLDAe 110 / 160 N (1 set = 3 off) 3 284 148 03 not fitted as standard Fitting/supply at extra cost General informations thermal overload relays Thermal overload relays M 06, M 23 K, M 40 K, and M80 N to M-b 721 Sw The thermal overload relays are all temperature compensated from -20°C to +60°C. This ensures that they remain fully operative even under extreme operating conditions and guarantees that the values specified by VDE 0660, Part 104, are met within this temperature range. To protect three-phase motors in the event of phase failure, e.g., caused by broken wire or blown fuse, the relays are fitted with a differential tripping mechanism. This means the relay will trip even below the set rated current value (see characteristic curve) if the current in a three-phase network flows only through two conductors so that only two bi-metal elements heat up. The relays are convertible from manual to auto reset. They are fitted with 1 N/C and 1 N/O contact as standard. Thermal overload relay type M-bw with saturable transformer Thermal overload relays with saturable transformers are used for the protection of heavy duty motors. The units comply with inertia group T II, but their trip characteristics are especially slow. Type : LA 2.1 / LA 2.2 indicator module Type LA modules are used as signaling and warning lights to indicate switch positions on units with snap-on front lables. For voltages up to 33 V, nonparallel arrangement of the LED will cause polarity independent indication with integral suppression on DC coils (protection from inductive peak voltages, suppression however being less than that of a recovery diode). One of the two LEDs will light, depending on polarity direction. Mounting and wiring Remove white device front label. Snap on LA module. The grey module flylead is preferably connected to A 2 termination of the coil. The brown module fly lead can be connected, as required, as an alarm signaling or switch position indicating lamp. Connection: M 3 screw with washer to connect 2 x 1.5 mm2. Versions 17...33 V AC/DC* 110...250 V AC/DC with 2 LEDs with neon lamp * Can also be connected in series with a PLC-input. LA 2 module connected to o/I relay with c/o contact LA2-Module LED antiparallel 1684 S022008 000623 Motor protection - Typical applications Select from the six options according to your requirements Motor protection equipment No protection 1 2 3 4 5 6 Contactor, phase failure sensitive overload relay, fuse Circuit breaker with thermal and electromagnetic overload trip device Circuit breaker with electromagnetic overload trip device thermistor motor protection relay Contactor, thermistor motor protection relay, fuse Circuit breaker with thermal and electromagnetic overload trip device thermistor motor protection relay Contactor, overload relay thermistor motor protetion relay, fuse Limited protection Full protection Continuous overloading Starting and breaking times too long Irregular intermittent duty Switching frequency too high Single phasing and current unbalance 1) Voltage and frequency fluctuations Rotor locked Starting under locked rotor conditions Stator-critical motors rotor-critical motors Increased ambient temperature 1) When using phase-failure sensitive overload relay 1685 S022009 000623 General information for thermal overload relays Motor Overload Protection Thermal Overload Relays General Contactors and contactor assemblies can be supplied with thermal overload relays for the protection of motors against excessive high currents. When ordering, care must be taken to ensure that the correct relay current range is selected in conformity with the rated motor current. The overload relays are designed for a switching frequency of 15 to 30 ops/hr. Higher switching frequencies heat up the bi-metal strips, thereby causing premature tripping. Technical details Trip class of the thermal overload relays Trip class 10 A 10 20 30 Max. trip time at 1.5 x current setting (warm state) (s) 120 240 480 720 Trip time at 7.2 x current setting (cold state) (s) 2...10 4...10 6...20 9...30 Notes When the tripping time of 30 s is exceeded (at 7.2 x setting current from cold state) instead of the tripping class the maximum tripping time in seconds is indicated. Our thermal overload relays correspond to tripping class 10. Our thermal overload relays can also be used for protection of motors in the degree of protection EExe. For the selection of the thermal overload relays, please provide the following information: IA / IN and the TE-time. Information can be taken from the motor rating label. Characteristic trip curves are available on request. When thermal overload relays are used in star-delta assemblies, set relay pointer to 0.58 times the value of the rated motor current or select suitable model. 1686 S022010 000623 Technical details - Thermal overload relays IEC 947-4 and/or VDE 0660 Part 102 Main circuits Overload type M 06 M 23 K M 40 K M 80 N M-b 177 S M-bw 17 S bw 207 S M-bw 320 S M-bw 721 Sw Rated insulation voltage Vi 690 690 690 690 690 690 690 Current setting range A to 11.5 A to 23 to 40 to 80 to 180 5.6...210 200...320 310...720 Power dissipation per pole circuits W 2 1.3...2.0 1.9...4.8 5.3...12.8 4.5...6 - - Overload type M 06 M 23 K M 40 K M 80 N M-b 177 S M-bw 17 S bw 207 S M-bw 320 S M-bw 721 Sw Rated insulation voltage Vi 690 400 400 400 400 400 400 Auxiliary circuits Rated thermal current Ith A 6 4 6 6 6 6 6 Max. control fuse rating A/slow 6 6 6 6 6 6 6 AC 15 Rated operational current Ie of c/o : A 220 V/230 380 V/400 500 V 2.5 1.5 1.0 2 1.5 0.5 3 2 1.5 2 1.5 0.5 2 1.5 0.5 2 1.5 0.5 2 1.5 0.5 DC 13 Rated operational current Ie of c/o : A L/R ≤ 15 ms 24 V 60 V 110 V 220 V 1 0.5 0.4 0.2 1 0.5 0.25 0.1 1 0.75 0.4 0.2 1 0.5 0.25 0.1 1 0.5 0.25 0.1 1 0.5 0.25 0.1 1 0.5 0.25 0.1 Shock resistance (half-sine wave, duration: 11 ms) N/C 10 g - - - - - - N/O 10 g - - - - - - Possible settings on M 23 K ... M-bw 721 Sw Multi-function button R : positions Pressing the button : H ✘ Resetting the relay Hand Auto Testing the N/C Contact 95-96 open ✘ ✘ Switching off the unit connected Testing the N/O Contact 97-98 closed ✘ ✘ Hints for setting Manual reset Red function selection Gently turn red knob N/C contact cannot inadvertently be operated in positions H and A. A 1) ✘ 2) 2) Switching off the unit connected Reset 1) 1) Auto reset State in which shipped 2) Press grey button (R), Gently turn red knob Gently turn red knob Allow unit a short time to cool in the tripped state. More technical information available on request. Brief description In safety positions -A- and -H- the button functions for switching are locked whereas in positions -HAND- and -AUTO- the switching and the simulation of tripping directly at the relay is possible by operating the multi-function button. In positions -H- and -HAND- the tripped relay must be reset manually, whereas in positions -AUTO- and -A- the tripped relay is reset automatically. The setting of the functions is done by gently turning the red function selection knob (FWK) to the marks of the grey RESET-button (R). Passing from -HAND- to -AUTOthe grey RESET-button must be slightly pressed at the same time. 1687 S022011 000623 Dimensions - Thermal overload relays Direct mounting to contactor Independent mounting to 35 mm DIN rail using EM adapter block M 06 thermal overload relay M 23 K thermal overload relay M 40 K / M 80 N thermal overload relay b 177 S Dimensions b I 63...90 A 104 87.5 80...160 A 102 79 150...180 A 96.5 76.5 n 15 n1 Ør 13.5 8.6 i n2 n3 n4 Øf m 26.5 10 14 7 6.5 85.5 15 13.5 8.6 37/42 15 5.5 13 8.6 - 20 11.5 20 5 10 9 - 9 37/42 19) Independent mounting: Pole pitch i = 37 mm (80...180 A) 20) Independent mounting: Pole pitch i = 42 mm (80...180 A) 21) For units of same type (independent mounting I = 37 mm) M-b 177 S thermal overload relay 1688 S022012 000623 Dimensions - Thermal overload relays bw 77 S with caged terminal bw 77 S with FASTON connector bw 177 S with caged terminal bw 177 S with FASTON connector M-bw 17 S - 47 S thermal overload relays M-bw 77 S - 207 S thermal overload relays M-bw-320 S thermal overload relays M-b 721 Sw thermal overload relays 1689 S021004 000623 Manual motor starters : System overview ✔ Molded enclosure ✔ Short-circuit limiter ✔ Auxiliary switch block side mounting LH and RH mounting permitted ✔ Auxiliary switch block side mounting LH and RH mounting permitted ✔ Busbar adapter ✔ Three phase busbar to accept four units incoming supply block 1690 ✔ Internal mounting : electric trip device alarm signaling switch auxiliary switch block S021005 000623 MSU-K manual motor starters - Accessories overview Manual motor starter MSU-K ... Short-circuit limiter MSU-L 20 Surface mounting enclosure MSU-C Flush mounting enclosure MSU-P X (without limiter) Busbar adapter (with limiter) (without or with limiter) MSU-G 05 MSU-G 06 MSU-LC 291 X X X X Auxiliary switch block for LH or RH side mounting 1 N/O + 1 N/C MSU-A 1 2 N/O MSU-A 2 1 E/M + 1 N/C MSU-A 3 2 E/M MSU-A 5 1 c/o contact MSU-A 6 1 PE/N termination MSU-A 10 Undervoltage trip MSU-B 1 ... 3 or open circuit release MSU-D 1 ... 3 Alarm contact MSU-A 8 ... 9 Emergency stop button stay-put MSU-K 1 as above, key release MSU-K 2 as above, spring return MSU-K 3 Position lock MSU-V 1 X X Indicator light MSU-SL ... X X N/PE termination MSU-N 1 X X 3 padlocks options X alternative options 1691 S021006 000623 Manual motor starters MSU-K Device selection tables and accessories Switch for on / off switching of electrical and electromotive loads Thermal overload protection Phase failure sensitive (differential tripping feature) Magnetic short-circuit trip Isolator function Motor starter Trip-free feature Forced opening of contacts High breaking capacity A range of accessories makes the starter suitable for use as the main switch, in emergency-stop equipment and as an undervoltage monitor Trip test of alarm contact Lockable Approvals : Accessories only MSU-L 20 ... MSU-A 5 approved Characteristics Selection table Manual motor starters with thermal and magnetic trip devices Max. AC 3 ratings of 3-phase motors 50...60 Hz 220 V 380 V 415 V 440 V 240 V 400 V kW kW kW kW 0.37 0.75 1.1 2.2 4 5.5 5.5 0.37 0.75 1.5 2.2 4 7.5 10 11 1.1 1.1 2.2 3 7.5 9 11 1.1 1.5 2.2 3 7.5 9 11 Setting range Ir 500 V kW 660 V 690 V kW 0.37 0.75 1.1 2 3 5.5 10 11 15 0.37 0.75 1 1.5 3 4 7.5 11 15 18.5 Tripping current Short-circuit limiter Irm A Type 1,9 3 4,8 7,5 12 19 30 48 75 120 190 240 300 MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K A 0.1 ... 0.16 0.16 ... 0.25 0.25 ... 0.40 0.40 ... 0.63 0.63 ... 1 1 ... 1.6 1.6 ... 2.5 2.5 ... 4 4 ... 6.3 6.3 ... 10 10 ... 16 16 ... 20 20 ... 25 P/N 0016 0025 0040 0063 010 016 025 040 063 10 16 20 25 1 1 1 1 1 1 1 1 1 1 1 1 1 364 364 364 364 364 364 364 364 364 364 364 364 364 Weight kg 101 102 103 104 105 106 107 108 109 110 111 112 113 01 01 01 01 01 01 01 01 01 01 01 01 01 Accessories Type Short-circuit limiter Electrical trip device (1 per manual motor controller) Auxiliary switch blocks : Iu = 32 A, Ve ... 415 V MSU-L 20 3 364 051 01 Undervoltage trip 110/120 V 50/60 Hz 220/240 V 50/60 Hz 380/440 V 50/60 Hz Other voltages on request MSU-B 1 MSU-B 2 MSU-B 3 3 364 052 25 3 364 052 40 3 364 052 59 Open circuit trip 110/120 V 50/60 Hz 220/240 V 50/60 Hz 380/440 V 50/60 Hz Other voltages on request MSU-D 1 MSU-D 2 MSU-D 3 3 364 053 25 3 364 053 40 3 364 053 59 side mounting side mounting side mounting side mounting side mounting internal fitting internal fitting internal fitting side mounting 1 N/O + 1 N/C 2 N/C 1 E/M + 1 N/C 2 E/M 1 c/o contact for increased cont. reliability 1 N/O + 1 N/C 1 N/C alarm cont. (alarm signalling switch) 1 N/O alarm cont. (alarm signalling switch) PE and N termination MSU-A 1 MSU-A 2 MSU-A 3 MSU-A 5 MSU-A 6 MSU-A 7 MSU-A 8 MSU-A 9 MSU-A 10 3 364 054 01 3 364 054 02 3 364 054 03 3 364 054 05 3 364 054 06 3 364 054 07 3 364 054 08 3 364 054 09 3 364 054 10 Notes Recommendation : it is recommended that 4 A to 25 A units are spaced 10 mm apart. Technical details and dimensions pages 1697, 1700 Selection criteria page 1695 1692 P/N 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 S021007 000623 Accessories Description MSU-L 20 MSU-ST 31 MSU-ST 32 MSU-G 05 MSU-G 4 MSU-A 1 MSU-B/-D... MSU-A MSU-G 03 Characteristics Type P/N MSU-G 05 3 364 006 01 MSU-G 06 3 364 007 01 MSU-LC 291 3 364 027 01 MSU-LC 292 3 364 028 01 MSU-G 03 3 364 008 01 Incoming supply block 80 A, Vi 660 V for connection of the supply lead when using the 3-phase busbar system MSU-G 03 MSU-G 4 3 364 056 01 Set of links 3 pole (Contactor - Manual motor starter) MSU-VS 3 3 366 070 00 Protecting cap, 3 pole, for unused phase terminals on the 3-phase busbars (packing unit : 10 each) MSU-DS S 3 364 057 01 Busbar support for 3 copper busbars, 12 or 15 mm wide and 5 mm thick; the busbar spacing can be 40 or 50 mm, as required (dynamic short-circuit rating 50 kA with 50 mm busbars and 500 mm support spacing). Packing unit : 1 set = 2 complete busbar supports including captive fixing screws. MSU-ST 31 3 364 010 01 Busbar support as above, but for 60 mm busbar spacing, copper busbars 12...30/5 mm MSU-ST 32 3 364 029 01 Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter (including accessories) on busbars with a cross section of 12 x 5 mm or 12 x 10 mm with a busbar spacing of 40 mm. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter (including accessories) with Ie limiter, otherwise as above. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, to accept MSU-K manual motor starter (including accessories) with or without Ie limiter MSU-L 20 or contactor, for 12, 15, 20 or 30 mm busbars, 5 mm thick, busbar spacing 60 mm. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for MSU-K manual motor starter and contactors up to 11 kW (2 mounting rails), otherwise as above. 3-phase busbar system (Ith = 80 A, Vi = 660 V) 3-phase with 4 terminals for supply by means of incoming supply block MSU-G 4. Expandable as required, provided the Ith allows it. Basic version for max. 4 MSU-K starters. For parallel connection of, e.g., 11 MSU-K, 4 MSU-G 03 are necessary. Notes Typical applications page 1701 Dimensions pages 1700-1701 1693 S021008 000623 Accessories Description MSU-SL ... MSU-C ... MSU-V 1 MSU-P MSU-N 1 MSU-K 1 Characteristics Degr. of prot. Type P/N IP 41 IP 55 IP 41 MSU-C 1 MSU-CE 1 MSU-P 1 3 364 058 01 3 364 058 02 3 364 059 01 MSU-E 1 MSU-E 2 3 364 060 01 3 364 060 02 IP 55 MSU-V 1 3 364 015 01 IP 41 MSU-K 1 3 364 061 01 * Emergency stop button, stayput, red on yellow surface, resetting with key MSU-K 2 3 364 062 01 Emergency stop button, spring return, red on yellow surface MSU-K 3 3 364 073 01 Color Type P/N red white green MSU-SL-1 MSU-SL-2 MSU-SL-3 3 364 063 01 3 364 063 07 3 364 063 02 220 V ... 240 V AC/DC red white green MSU-SL-4 MSU-SL-5 MSU-SL-6 3 364 064 01 3 364 064 07 3 364 064 02 380 V ... 440 V AC/DC red white green MSU-SL-7 MSU-SL-8 MSU-SL-9 3 364 065 01 3 364 065 07 3 364 065 02 MSU-N 1 3 364 066 01 Molded enclosure with ground protection Surface mounting type (RAL 7032) Surface mounting type (RAL 7032) Flush mounting type (RAL 7032) Assembly kit for IP 55 Enclosure MSU-C 1 Enclosure MSU-P 1 Position lock for molded enclosure with 3 padlocks in the off position Interlocking device for 3 padlocks with 8 mm shackle dia Emergency stop button, stayput, red on yellow surface, resetting by pulling Operational voltage Indicator lights with fixed connection lead and neon lamp 110 V .... 120 V AC/DC N or PE termination for fitting into MSU-C+P enclosures (1additional pc.) Notes * Follow special mounting instructions when fitting into molded enclosure ! Dimensions page 1700 1694 S021010 000623 MSU-K manual motor starters Rated short-circuit breaking capacity Icn in accordance with IEC 947-2 Selection criteria Setting range 230 V Icu1) Ics2) A kA kA (gL/gG) A kA kA (gL/gG) A kA kA 0.1...0.16 65 65 o 65 65 o 65 0.16...0.25 65 65 o 65 65 o 65 0.25...0.4 65 65 o 65 65 o 65 max. fuse 400 V Icu Ics max. fuse 415 V Icu 500 V Icu Ics (gL/gG) A kA kA 65 o 65 65 o 65 65 o 65 Ics max. fuse 690 V Icu Ics (gL/gG) A kA kA (gL/gG) A 65 o 42 42 o 65 o 42 42 o 65 o 42 42 o max. fuse max. fuse 0.4...0.63 65 65 o 65 65 o 65 65 o 65 65 o 42 42 o 0.63...1 65 65 o 65 65 o 65 65 o 65 65 o 1 1 20 1...1.6 65 65 o 65 65 o 65 65 o 65 65 o 1 1 20 1.6...2.5 65 65 o 65 65 o 10 5 25 3 1.5 25 1 0.5 20 2.5...4 65 65 o 10 5 35 10 5 35 3 1.5 35 1 0.5 25 4...6.3 65 37.5 o 10 5 50 10 5 50 3 1.5 50 1 0.5 35 6.3...10 10 5 80 4 2 80 4 2 80 3 1.5 50 1 0.5 35 10...16 6 3 80 4 2 80 3.5 1.7 80 3 1.5 63 1 0.5 35 16...20 6 3 80 4 2 80 2.5 1.2 80 1.5 0.7 63 1 0.5 50 20...25 6 3 80 4 2 80 2.5 1.2 80 1.5 0.7 63 1 0.5 50 o : up to the listed value of Icu or Ics, there is no fuse necessary. If the short-circuit current exceeds the (Ics), a fuse is necessary. Short-circuit limiting To increase the Icu/Ics, the MSU-K can be combined with the short-circuit limiter MSU-L20. For this combination there are the following values for rated service short-circuit breaking capacity : Rated 230 V current In Icu Ics Icu 400 V...415 V Ics A kA kA kA kA < 2.5 65 65 65 65 < 6.3 65 65 50 50 < 25 50 50 50 50 Notes 1) Icu = Rated maximum short-circuit breaking capacity 2) Ics = Rated service short-circuit breaking capacity 1695 S021009 000623 min Trip curves / Selection criteria sec Typical tripping characteristics 1 Three-phase trip curve 2 Two-phase trip curve (phase failure sensitive) m sec (Single phase- or DC-operating : the contacts in series) x Current value The "characteristic curve" of the thermal overcurrent trip device shows tripping for all setting ranges as a function of the multiple of the set current value, and represents the mean value of the scatter bands in the cold condition. When switchgear is at operating temperature, the trip time of the thermal overcurrent trip device is reduced to approx. 25 % of the values shown. Protection of PVC insulated copper leads from thermal overloading on short-circuit Type Setting range MSU-K 0016 0.1...0.16 A MSU-K MSU-K MSU-K MSU-K 4...6.3 A 6.3...10 A 10...16 A 16...20 A mm 2 0.75 063 10 16 20 1.0 1.5 2.5 MSU-K 25 20...25 A Terminal capacities Type MSU-K (manual motor starter) MSU (short circuit limiter) MSU-A (auxiliary switch) MSU (incoming supply block) 1696 Conductor type Number of conductors 1 solid 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 flexible with wire end ferrule solid flexible with wire end ferrule solid flexible with wire end ferrule solid flexible with wire end ferrule ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ 1,5 2 Conductor cross section, mm2 2,5 4 6 10 16 or 25 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ - ✘ ✘ ✘ ✘ (16) - ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ S021011 000623 Technical details - MSU-K manual motor starters Specifications IEC 947-2, IEC 947-4-1; VDE 0660; VDE 0113 as a main switch + emergency stop switch in enclosure Approvals DEMKO, SEMKO, SEV on request, UL, CSA Climatic-proof Damp heat, constant, to DIN IEC 68 Part 2 Test 3, damp heat, cyclic, to DIN IEC 68 Part 2 Test 30 Degree of protection Starter incl. moulded cover Moulded enclosure Moulded enclosure Shock resistance 30 g for 20 ms Vibration resistance to German Railways standard BN 411 002 Ambient temperature range -5 ... + 60° C open -5 ... + 40° C enclosed Temperature compensation -5 ... + 55° C to IEC 292 Mounting position inclined up to 90° C from the vertical Thermal current Ith up to 25 A for manual motor starter MSU-K up to 63 A for incoming supply block up to 32 A for busbar adapter up to 63 A for 3-phase current busbar system up to 32 A for short-circuit limiter Rated operational current Ie up to 25 A, 660 V AC/220 V DC, for MSU-K to CSA and UL : 25 A at 600 V AC/220 V DC Motor switching capacity 11 kW at 400 V/AC 3 Mechanical life 100,000 operations Electrical life 100,000 operations on AC 3 duty Max. switching frequency 40 operations/hr Rated insulation voltage Vi 690 V in accordance with VDE 0660, IGr. C Rated operational voltage Ve up to 690 V AC, (up to 600 V AC to CSA and UL) up to 220 V DC Max. breaking capacity Icn according to IEC 157-1 (P-1) : o-t-co VDE 0660/T 101 see table page 1695 Let through integral I2 t max. Let through current Total break time 50,000 A2 s 4.5 kA at Icn = 6 kA/3 ~ 415 V 7.0 ms Trip curve T II Response value of electromagnetic trip device about 12 x max. set value of thermal trip device Undervoltage trip Pick up : 0.85 to 1.1 Uc, drop out : 0.7 to 0.35 Uc, 2,2 VA, 1 W, voltage should be continuously applied (100 % duty) Open circuit shunt release Pick-up at 0.7 to 1.2 x Vc, 50 % duty, power consumption 3.4 VA, 1.6 W Auxiliary switch : Thermal currrent I Rated operational current Ie 6A side mounted : IP 20 open IP 41/IP 55 IP 41/IP 55 AC 11 : 230 V, 3.5 A / 400 V, 2 A / 500 V, 1 A; DC 11 : 60 V, 1.5 A / 110 V, 1 A / 220 V, 0.5 A internal fitting : Min. switching capacity 4...30 V and 4...100 mA Rated insulation voltage Vi 500 V Rated operational voltage VS 500 V Back-up fuse 6 A type gl. Power dissipation 3 conducting paths, continuous current Iu c. 6 W Terminal size of screws Main switches M 4 Recommended torque 1.8 Nm Terminal capacities AC 11 : 230 V, 2 A / 400 V, 1A / 500 V, 0.5 A DC 11 : 60 V, 0,7 A / 110 V, 0.55 A / 220 V, 0.25 A Auxiliary switches M 3,5 1.2 Nm 2 0.75...6 mm solid wire 0.75...4 mm2 stranded wire 0.75...2.5 mm2 stranded wire 1697 S021013 000623 MSU-K manual motor starters / Specification 1698 Description of equipment MSU-K manual motor starters with thermal and magnetic tripping devices are 3-pole manual switching devices (power circuit breakers) - to switch electric and electrical loads on or off - to protect these loads from overload and short circuit They comply with the requirements of VDE 0660, VDE 0113, IEC 292 and IEC157-1 in relation to - isolator characteristic - motor switch - trip-free mechanism - positive opening of contacts - high breaking capacity - phase failure sensitivity in accordance with VDE 0660, Part 104, IEC 292 Additional components allow the following important functions to be obtained : - main switch through locking in the OFF position - emergency stop device through various mushroom-head push buttons - protection on power failure through low voltage tripping device - open-circuit trip shunt release - alarm signalling switch - alarm contact Special features High breaking capacity MSU-K manual motor starters have a high breaking capacity up to 6.3 A : ∞ up to 10 A; 6 kA, up to 25 A : 4 kA at 400 V. This is made possible by a modern design, by which very short break times are achieved. Because of this, the circuit breakers have become limiters. The advantages are : - Back-up fuses are only necessary at rated equipment currents > 2,5 A and 400 V. - The dynamic and thermal loading of electrical installation components at short-circuit is reduced. Short-circuit limiter By the use of the short-circuit current limiter, the short-circuit breaking capacity of the MSU circuit breakers of ≥ 6.3 A-25 A rated current at 380/415 V is increased to 50 kA. Fuses can largely be eliminated. Temperature compensation To achieve high tripping accuracy over a large ambient temperature range, MSU-K manual motor starters are temperature compensated from -5°C ... +55°C Integrable shunt release and alarm contacts Undervoltage or open-circuit tripping devices, as well as alarm contacts, can be integrated in the equipment. Contour and dimensions of the equipment remain unchanged. Operating safety in accordance with VBG 4 The equipment cap covers the terminal screws. This meets the safety requirements of VDE 0106 Part 100 and VBG 4. Simple mounting The manual motor starter is easily clipped on to a mounting rail (DIN EN 50 022) by an integral snapon mount. Convenient and rapid connection Captive terminal screws supplied in the "open" position allow time-saving and simple connection : insert the wire, tighten screws, done. Time and effort for unscrewing of the terminal is eliminated and terminal parts can no longer go astray. Easy auxiliary switch mounting Auxiliary switches are necessary for signalling or for interlocking circuitry. ENTRELEC-SCHIELE has selected modular construction to avoid mistakes during assembly. Simple adaptation to requirements is possible and stocking reduced. Modular construction The equipment is designed such that its shape is identical with that of automatic circuit breakers. Because of this, it can easily be installed in flush-mounted distribution systems. When an auxiliary switch is attached, the manual motor starter has the same overall width as a 3-pole automatic circuit breaker. Accessories Protective casing To ensure optimum protection against dust and water in all applications, the range includes three types of enclosures, of impact-resistant insulation material and of protection types IP 41 and IP 55. The protection level can be increased to IP 55 by an additional kit. The circuit breaker can be clipped into all types of casing. The sizes of enclosures are such that even switchgear with an auxiliary switch attached to it can easily be fitted and the terminal compartment for cable connection is ample in size. Auxiliary switches for side mounting, on right and left hand side Five different auxiliary switch blocks can be supplied. After removing the front cover, the block can be snapped in without tools. Auxiliary switch for internal fitting Remove the front cover and snap in the auxiliary switch block. Three-phase busbars for Vu = 660 V, Iu = 80 A Our three-phase busbars for 4 connections are suitable for parallel connection of any number of manual motor starters with auxiliary switch blocks fitted provided the Ith of 63 A is not exceeded. The first busbar is used - in combination with the incoming supply block MSU-G 4 - for supplying the system and for parallel connection of the first manual motor starter. Manual motor starters can be connected additionally to each additional busbar in parallel, as required, and without cutting the bar to length. The incoming supply can also be connected at the center or on both sides. The gives good load distribution. Typical applications page 1701. Additional covering is not necessary, because both switchgear and busbars are safe to touch (satisfy VDE 0106 Part 100) in the basic versions. Unused outlets have a shock protection cover. S021012 000623 MSU-K manual motor starters / Specification Incoming supply block Problem-free supply to the busbar system is made possible with the incoming supply block. It is safe to touch (satisfies VDE 0106) in the basic version. Short-circuit limiter Iu = 32 A By attaching the short-circuit limiter to the manual motor starter, back-up fuses can be dispensed with for all non-intrinsically safe equipment ≥ 2,5 A - 25 A at 400 V. The rated breaking capacity Icn (of the combination of manual motor starter and short-circuit limiter) is increased as a result of heavy current limitation and short break time (see page 1695). With this, it is possible to use the switchgear combination in the power system where the prospective short-circuit current exceeds the "normal" switching capacity of the manual motor starter. The short-circuit limiter can be used - taking into account the continuous current Iu - as individual or group protection for several MSU-K ... manual motor starters. Typical applications page 1701. Busbar adapter Various busbar adapters are available. They allow manual motor starters MSU-K ... to be snapped onto busbar systems of 40 or 60 mm phase spacing. The manual motor starters are first snapped on to the adapter and attached to connecting leads - which lead to spring-loaded contacts - on the input side. When clipped on the busbars the contact springs tap off voltage directly and the manual motor starters/adapter unit locks itself. By operating a latch, the adapter can be unlocked, allowing it to be changed easily. Important advantages are : - simple and space-saving assembly - convenient replacement of switchgear - problem-free parallel connection, even of switchgear with high rated current Typical applications page 1701. Shunt release Undervoltage trip MSU..B for protection from hazardous re-starting of machines after power failure. Open circuit shunt release Open circuit shunt release MSU-D.. for control and interlocking purposes are inserted under the switchgear cover. Mounting of the shunt release and alarm contact After removing the cover, these can be clipped in with a "handle" and the connections on the knockout of the cover are turned outwards. The above assembly procedure also applies to alarm contacts. Emergency stop button When manual motor starters are to be used as emergency stop devices, this can be done with emergency stop button sets - MSU-K 3 (spring return) - MSU-K 2 (stay put, released by key) - MSU-K 1 (stay put, released by pulling) Fixing is with 4 screws from the inside of the cover. Interlocking devices When used as a main switch, the manual motor starter must be lockable in the off position in accordance with VDE 0113. This requirement can be fulfilled using the interlocking device MSU-V 1. It is fixed with 4 screws from the inside of the casing (only with MSU-C and MSU-P) and is located such that by-passing of the interlock - e.g. by removing the casing cover - is impossible. Indicator light For visual indication of the switch position (enclosed equipment), the indicator light MSU-SL can be supplied. After breaking out a knock-out on the casing cover, the light is pushed through from the front and fastened with screws from the rear and is then electrically connected. Alarm contact The alarm contact MSU-A has alarm signaling function. Ist N/O or N/C contact is actuated when thermal or electromagnetic release - fault - takes place. It does not respond to manual actuation of the MSU-K. 1699 S021014 000623 MSU-K manual motor starter : Circuit diagrams / dimensions Circuit diagrams Manual motor starter MSU-K Current limiter MSU-L20 Undervoltage trip MSU-B.. Open circuit trip MSU-D.. Alarm contact MSU-A 8 (1 N/C) MSU-A 9 (1 N/O) Auxiliary switch blocks MSU-A 1 + (MSU-A 7) MSU-A 2 MSU-A3 MSU-A 5 MSU-A 6 Dimensions Manual motor starter MSU-K Manual motor starter MSU-K with short-circuit limiter Mounting rail to Mounting rail to DIN EN 50 022 DIN EN 50 022 Mounting positions up to 9 0° up to 90 ° up to 90° up to 90° Auxiliary switch 3-phase busbar MSU-G03 Incoming supply block MSU-G04 a = 208 Molded enclosure, surface mounting types MSU-C 1, MSU-CE 1 1700 Molded enclosure, flush mounting type MSU-P 1 cut-out 118 x 72 mm S021015 000623 Dimensions / typical applications Busbar adapter MSU-G 05 MSU-G 06 MSU-LC 291 1 rail or MSU-LC 292 2 rail Typical applications Types of protection Modular construction mounting to busbar Busbar supply for 4 MSU-K or more Busbar spacing : 60 mm 40 mm *1. Copper busbars 12-30/5 mm 2. Busbar adapter MSU-G 05 3. Manual motor starter MSU-K ... or 4. Busbar adapter MSU-G 06 5. Current limiter MSU-L 20 6. Manual motor starter MSU-K 7. Busbar support MSU-ST 31 *1. Copper busbars 12-30/5 mm 2. Busbar adapter MSU-LC 291 3. Manual motor starter MSU-K ... or 4. Busbar adapter MSU-LC 291 5. Current limiter MSU-L 20 6. Manual motor starter MSU-K ... or 7. Busbar support MSU-LC 292 8. Manual motor starter MSU-K ... 9. Contactor DL ... 11 kW 10. Busbar support MSU-ST 32 1. 2. 3. 4. 3-phase busbar MSU-G 03 Manual motor starter MSU-K ... Manual motor starter MSU-K ... Manual motor starter MSU-K ... Supply via terminal block MSU-G 4 DL = K range contactors DL 4 K ... DL 11 K, *200-447 A 1701 NOTES 1702