Trabajo Fin de Grado: Petrolero de Crudo 280.000TPM
Transcription
Trabajo Fin de Grado: Petrolero de Crudo 280.000TPM
13-P6 Trabajo Fin de Grado: Petrolero de Crudo 280.000TPM Cuaderno Nº12 Equipos y Servicios Mónica Mª Rodríguez Lapido Grado en Propulsión y Servicios del Buque 09/10/2014 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 1. CONTENIDO DEL CUADERNO. ............................................................................................. 3 2. EQUIPO DE AYUDA A LA NAVEGACIÓN. ............................................................................. 4 3. EQUIPO DE SALVAMENTO. ................................................................................................. 5 4. EQUIPO DE LASTRE. ............................................................................................................ 7 5. EQUIPO DE CARGA, DESCARGA Y SISTEMA COW. .............................................................. 8 6. SISTEMA DE INERTIZADO DE TANQUES. ............................................................................. 9 6.1. CÁLCULO DE LAS CARACTERÍSTICAS DEL SISTEMA. ................................................... 12 6.2. SELECCIÓN DEL SISTEMA DE GAS INERTE. ................................................................. 13 7. SERVICIO DE VENTILACIÓN ............................................................................................... 14 7.1. VENTILACIÓN EN LA CÁMARA DE MÁQUINAS. ......................................................... 14 7.2. AIRE ACONDICIONADO. ............................................................................................. 15 8. EQUIPOS DE ELEVACIÓN. .................................................................................................. 15 8.1. EQUIPOS EXTERIORES DE ELEVACIÓN. ...................................................................... 15 8.2. EQUIPOS DE ACCESO Y ELEVACIÓN. .......................................................................... 16 9. INSTALACIONES SANITARIAS. ........................................................................................... 17 9.1. SERVICIOS SANITARIOS. ............................................................................................. 17 9.2. CÁLCULO DEL GENERADOR DE AGUA DULCE. ........................................................... 18 9.3. BOMBA DE AGUA SANITARIA. ................................................................................... 18 9.4. SERVICIO DE AGUA POTABLE..................................................................................... 19 9.5. SERVICIO DE AGUA CALIENTE. ................................................................................... 20 10. SERVICIO DE FONDA Y HOTEL. ...................................................................................... 21 10.1. COCINA Y GAMBUZAS. ........................................................................................... 21 10.2. LAVANDERÍA. ......................................................................................................... 21 11. EQUIPO CONTRAINCENDIOS. ........................................................................................ 22 11.1. EQUIPOS PASIVOS. ................................................................................................. 22 11.2. EQUIPOS ACTIVOS. ................................................................................................. 22 12. EQUIPO DE AMARRE Y FONDEO. .................................................................................. 29 12.1. CÁCULO DEL NUMERAL DE EQUIPO. ..................................................................... 29 12.2. CÁCULO DE LA POTENCIA DE LOS MOLINETES. ..................................................... 30 12.3. SELECCIÓN DE LOS MOLINETES (Windlass). .......................................................... 32 Petrolero de Crudo de 280.000 TPM i Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido 12.4. 13. Curso 2.013/2.014 MAQUINILLAS DE AMARRE (Mooring winches). ................................................... 32 GENERACIÓN DE VAPOR. .............................................................................................. 33 13.1. CALENTADORES DE LAS PURIFICADORAS. ............................................................. 33 13.2. CALENTADORES DE HFO DEL MOTOR PRINCIPAL. ................................................. 34 13.3. CALENTADORES DE TANQUES ALMACÉN DE HFO. ................................................ 35 13.4. CALENTADORES DE TANQUES SEDIMENTACIÓN DE HFO. .................................... 35 13.5. CALENTADORES DE TANQUES DE USO DIARIO DE HFO. ....................................... 35 13.6. CALENTADORES DE TANQUES DE CARGA. ............................................................. 35 ANEXO 1 MEDIOS DE SALVAMENTO . ANEXO 2 GRÚAS DE CUBIERTA . ANEXO 3 C.O.W. ANEXO 4 CALDERA Y GASES DE ESCAPE. ANEXO 5 GENERADOR DE GAS INERTE. ANEXO 6 EQUIPO DE AMARRE Y FONDEO. ANEXO 7 EQUIPO CONTRAINCENDIOS. ANEXO 8 CARACTERÍSTICAS DEL CRUDO. Petrolero de Crudo de 280.000 TPM ii Cuaderno nº12 Escola Politécnica Superior DEPARTAMENTO DE INGENIERÍA NAVAL Y OCEÁNICA GRADO EN INGENIERÍA DE PROPULSIÓN Y SERVICIOS DEL BUQUE CURSO 2.012-2013 PROYECTO NÚMERO 13-P6 TIPO DE BUQUE : BUQUE TANQUE DE CRUDOS CLASIFICACIÓN , COTA Y REGLAMENTOS DE APLICACIÓN : DNV, SOLAS, MARPOL CARACTERÍSTICAS DE LA CARGA: Crudos de petróleo 280000 T.P.M. VELOCIDAD Y AUTONOMÍA : 16,0 nudos en condiciones de servicio. 85 % MCR+ 15% de margen de mar. 18.000 millas a la velocidad de servicio. SISTEMAS Y EQUIPOS DE CARGA / DESCARGA : Bombas de carga y descarga en cámara de bombas. Calefacción en tanques de carga. PROPULSIÓN : Un motor diesel acoplado a una hélice de paso fijo TRIPULACIÓN Y PASAJE : 30 Personas en camarotes individuales. Cabina personal de Suez Ferrol, Febrero de 2.013 ALUMNO : Dª. Mónica Mª Rodríguez Lapido. 1 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 1. CONTENIDO DEL CUADERNO. En este cuaderno se definirán tanto los equipos que llevará a bordo nuestro buque, como los sistemas de navegación, los sistemas de carga y descarga, maniobra, fondeo, amarre, equipamiento de cocina etc. Las características del buque serán las siguientes. Eslora entre Perpendiculares Lpp 316,49 m Eslora Total Lt 329,19 m Manga B 57,57 m Puntal D 29,70 m Calado T Navegación Normal Navegación Suez 21,073 m. 17,50 m Francobordo FBV de verano 6809 mm Francobordo FBI de invierno 7286 mm Peso Muerto DW 290255 t Capacidad de Tanques (incl. Slops) Desplazamiento ∆ 331501 m3 352568 t Coeficiente de Bloque CB 0,89 Coeficiente de la Maestra CM 0,99 Coeficiente de la Flotación CF 0,96 Coeficiente Prismático CP 0,89 Potencia con 15% M.M, a 82 rpm Petrolero de Crudo de 280.000 TPM 3/36 29492 kW Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 2. EQUIPO DE AYUDA A LA NAVEGACIÓN. Los equipos de ayuda a la navegación se repartirán en las distintas zonas en las que se divide el puente como se ha indicado en el plano de habilitación. En la siguiente tabla mostraremos los distintos equipos, su localización y el número de unidades instaladas. EQUIPOS DE AYUDA A LA NAVEGACIÓN Consola alerones. Equipo V.H.F.-RT 4800 Sailor. Teléfonos automáticos. Transpondedores de radar. Indicador de ángulo de timón. Indicador de revoluciones M.P. Repetidor girocompás. Sistema ECDIS. Consola radiocomunicaciones GMDSS. Corredera. Ecosonda. Equipo V.H.F. Receptor 2182. Receptor Facsímil. Receptor G.P.S. Receptor NAVTEX. Registrador de rumbos. Reloj maestro. Unidad de control girocompás. Girocompás Amplificador de Radio y T.V. Consola puente. Controlador satélite. Impresora. Ordenador PC. Radioteléfonos portátiles. Telefax. Teléfono. Transceptor Estándar B. Unidad Radiotelefónica FM./AM. Compás magnético. Petrolero de Crudo de 280.000 TPM SITUACIÓN Alerones Alerones Alerones Alerones Alerones/Puente Alerones/Puente Alerones/Puente Consola Puente Derrota Derrota Derrota Derrota Derrota Derrota Derrota Derrota Derrota Derrota Derrota Comunicaciones Comunicaciones Puente Puente Puente Puente Puente Puente Puente Puente Puente Techo Puente 4/36 UNIDADES 2 2 2 2 2/1 2/1 2/1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1 1 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 3. EQUIPO DE SALVAMENTO. Tenemos que cumplir con el reglamento del SOLAS (Capítulo III), por lo que debemos de disponer de los siguientes medios de salvamento. Bote salvavidas. (Capítulo III. Parte B. Sección III. Regla 31.1.2.1). Se dispondrá de dos botes salvavidas de caída libre cerrados que cumplan lo prescrito en la sección 4.7 del Código, que puedan ponerse a flote por caída libre por la popa del buque y cuya capacidad conjunta baste para dar cabida al número total de personas que vayan a bordo. El material de construcción será de poliéster reforzado con fibra de vidrio. Los botes salvavidas cumplirán con lo prescrito par un bote de rescate y podrán recuperarse tras la operación de salvamento. Todas las embarcaciones de superviviencia irán provistas de materiales retrorreflectantes. Idem para los botes de rescate, chalecos y aros salvavidas. Como botes salvavidas se han seleccionado los botes de caída libre tipo DAVITS ANEXO 1 – Salvamento. del fabricante alemán BECSO autopropulsados con hélice en tobera que actúa a su vez como timón favoreciendo la maniobrabilidad con capacidad para 19 personas cada uno. Balsas salvavidas. (CapítuloIII Parte B.Sección III. Regla 31.1.2.2) Se dispondrán cuatro balsas salvavidas con capacidad suficiente, a cada banda. Irán adecuadamente estibadas en la zona de popa del buque, dos a cada banda. La distancia horizontal desde el extremo de la roda hasta el extremo más próximo de la embarcación de supervivencia más cercana es mayor de 100m, por lo que dispondremos de otra balsa junto al mamparo de popa del castillo. Las balsas irán estibadas de manera que estén fácilmente disponibles en caso de emergencia y que puedan soltarse y flotar libremente, inflarse y zafarse del buque si este se hunde. Se han seleccionado las balsas GIVENS BUOY LIFERAFT ANEXO 1 – Salvamento. con capacidad para 12 personas que son estables hidrodinámicamente sin necesidad de emplear lastre. Se encontrarán equipadas con el equipo de supervivencia que incluirá víveres, agua, bengalas de mano, pistola de bengalas lanzables, un equipo de pesca, botiquín de primeros auxilios, recolector de agua, etc… Aros salvavidas. (Capítulo III. Parte B. Sección III Regla 32.1.1). Se dispondrán al menos 14 aros salvavidas dispuestos a lo largo de la eslora del buque (aplicable a buques de 200 o más metros de eslora) como se puede observar en la tabla siguiente. Petrolero de Crudo de 280.000 TPM 5/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ESLORA DEL BUQUE EN METROS Menos de 100 De 100 a menos de 150 De 150 a menos de 200 200 o más NÚMERO DE AROS SALVAVIDAS 8 10 12 14 El número de aros salvavidas instalados será mayor que el valor mínimo indicado por el SOLAS, ya que debido a la eslora de nuestro buque consideramos que así debe ser en aras de la seguridad de la tripulación. Se instalarán por lo tanto 21 aros salvavidas. A cada banda del buque habrá como mínimo un aro salvavidas provisto de una rabiza flotante de una longitud igual por lo menos al doble de la altura a la cual va estibado por encima de la flotación de navegación marítima con un calado mínimo o a 30 metros, si este valor es superior. En nuestro caso la altura desde la flotación con el calado mínimo la calcularemos del siguiente modo: Así obtenemos que nuestro calado mínimo es 11,980m, hasta los candeleros de la cubierta resistente donde estibaremos los aros es de 17,72m ya que el puntal es de 29,70 y la altura del aro sobre la cubierta es de 1 m. Por lo tanto la rabiza de cada aro salvavidas tendrá una longitud de 35,44m. La mitad al menos del número total de aros salvavidas estarán provistos de luces de encendido automático y al menos dos de estos aros llevarán también señales fumígenas de funcionamiento y se podrán soltar rápidamente desde el puente de navegación; los aros salvavidas provistos de luces y de señales fumígenas irán distribuidos por igual a ambas bandas del buque y no serán aquellos que estén provistos de rabiza. En nuestro caso en caso de ser necesario un rescate se dispondrán de diez aros con rabiza y los once restantes estarán dotados de señales luminosas y fumígenas como se ha indicado. Ambos tipos irán estibados de forma alterna. Chalecos salvavidas. (Capítulo III. Parte B. Sección I Regla 7.2.1). Para cada una de las personas que vayan a bordo se proveerá un chaleco salvavidas. Los chalecos salvavidas se colocarán de modo que sean fácilmente accesibles y su emplazamiento estará claramente indicado. Debido a las dimensiones de la habilitación, consideramos escaso dicho número. Por lo tanto, situaremos los chalecos salvavidas junto con los trajes de supervivencia en los pañoles dedicados a tal efecto y situados cerca de la salida de la superestructura, tanto en los costados como a popa de la misma. Petrolero de Crudo de 280.000 TPM 6/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Respondedores de radar. (Capítulo III Parte B. Sección I. Regla 6.2.2). Todo buque de pasaje y todo buque de carga de arqueo bruto igual o superior a 500 llevará por lo menos un respondedor de radar a cada banda. Dichos respondedores de radar se ajustarán a normas de funcionamiento no inferiores de radar y que estén equipados con botes salvavidas de caída libre (como es el caso), uno de los respondedores de radar irá estibado en un bote salvavidas de caída libre y otro estará situado en las proximidades inmediatas del puente de navegación de modo que se pueda utilizar a bordo y esté listo para trasladarlo rápidamente a cualquiera de las otras embarcaciones de supervivencia. Bengalas para señales de socorro. (Capítulo III. Parte B. Sección I. Regla 6.3). Se llevarán por lo menos 12 cohetes lanzabengalas con paracaídas que cumplan lo prescrito en la sección 3.1 del Código, estibados en el puente de navegación o cerca de éste. En los botes salvavidas, también contaremos con bengalas de este tipo en el equipamiento de superviviencia. 4. EQUIPO DE LASTRE. De los registros de las sociedades de clasificación y de otros proyectos estimamos una cantidad máxima de lastre a embarcar de unos 104145,898t (101605,754m3). Si estimamos que para lastrar un buque el tiempo necesario es de 12 horas, y que la pérdida de carga a salvar por la bomba será del orden de la altura del tanque de lastre. Necesitaremos una presión aproximada de 3 bares. Si disponemos de 3 bombas: Capacidad de las bombas: Capacidad de cada bomba: Potencia de cada bomba: Petrolero de Crudo de 280.000 TPM 7/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 5. EQUIPO DE CARGA, DESCARGA Y SISTEMA COW. Estará formado por tres turbo bombas en Cámara de Maquinas según lo indicado en los RPA con una capacidad cada una de 5500m3/h lo que permite descargar nuestra carga de 332.501m3, en 20 horas, con lo cual, permite reducir la estancia en puerto de destino más de un día con el consiguiente ahorro para el armador, cuanto más tiempo esté el buque parado más rentabilidad perderá el armador. Las bombas se accionarán por el vapor generado en la caldera auxiliar de escape y sus turbinas serán turbinas de contrapresión, es decir, la descarga del vapor no se realiza a un condensador de vacío sino que descarga a otro consumidor en el cual la presión es mayor o igual que la atmosférica. Al tener este tipo de turbinas podemos obtener una gran potencia con una turbina pequeña en dos etapas tipo CURTIS también denominada “de acción”. Los impulsores de las bombas serán dobles, ya que el diámetro será menor que si utilizásemos un impulsor simple y así evitaríamos el consiguiente empacho en Cámara de Bombas. Podemos calcular la potencia absorbida por las bombas para así calcular la potencia de las turbinas. es el caudal del fluido en m3/h 5500m3. es la altura manométrica de descarga en metros de columna de agua (m.c.a.) hasta el manifold de descarga aproximadamente unos 27m. densidad del fluido en kg/m3, es de 870kg/m3. La potencia por bomba resulta ser de 478,5 H.P. Si consideremos el rendimiento mecánico η=0,97, la potencia que debe entregar la turbina Curtis es de 493H.P. La exhaustación de las turbinas se realizará al circuito de vapor de los serpentines de calentamiento de la carga para aprovechar su calor remanente. De estos pasará al condensador de vapor, que será un condensador de vacío. Los serpentines podrán ser alimentados directamente por el vapor generado en la caldera sin necesidad de accionar las turbinas. Esto será así en los instantes previos a la descarga del crudo para reducir su viscosidad y facilitar el bombeo. Los tanques dispondrán de una máquina de lavado hidráulica tipo COW de lavado con crudo cumpliendo así la normativa MARPOL. Los restos del lavado de crudo irán hacia los tanques SLOP que es el lugar donde se almacenarán y posteriormente serán descargados en puerto antes de realizar una nueva carga de crudo. Las máquinas de lavado tipo COW utilizan la presión del propio crudo empleado en la operación para Petrolero de Crudo de 280.000 TPM 8/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 girar sobre su propio eje de rotación y en torno a ese cabezal de lavado. El consumo de la bomba de crudo para esta máquina se ha estimado en el cuaderno n°11, en 20kW. ANEXO 3 COW. 6. SISTEMA DE INERTIZADO DE TANQUES. Cumplirá los reglamentos internacionales para el transporte de mercancías peligrosas por mar. Según la Regla 62 del Capítulo II-2 del SOLAS, la misión del sistema inerte es:”suministrar a los tanques de carga, en todo momento, un gas o una mezcla gaseosa tan faltos de oxigeno que la atmósfera interior del tanque resulte inerte, es decir, incapaz de propagar las llamas”. Además este sistema debe satisfacer las siguientes prescripciones: 1. No penetrará aire fresco en ningún tanque durante las operaciones normales, excepto cuando se le esté prestando para que entre en él personal, es decir cuando se busque una atmósfera salubre. 2. Una vez extraída la carga, se podrán purgar los tanques vacíos de gas inerte a razón de un 125% de la capacidad máxima de las bombas de carga/descarga. 3. En condiciones normales el sistema deberá poder mantener una presión positiva en el interior de los tanques para evitar la entrada de aire fresco. 4. Las purgas de gas (HI-JETS) estará situados en posiciones convenientes al aire libre y se ajustarán a las mismas prescripciones generales que los de ventilación de tanques. 5. El sistema dispondrá de medios que eviten el retorno de gas inerte desde los tanques hacia los espacios de máquinas y eviten la formación de vacío y presión excesivos. 6. Habrá instalados instrumentos que indiquen y registren de modo continuo, en todo momento en que se esté suministrando gas inerte, la presión y el contenido del oxígeno del gas en el colector de suministro del gas inerte, en el lado de descarga del ventilador, la temperatura y presión del colector de gas inerte. 7. Los dispositivos de alarma indicarán: o Contenido excesivo de oxígeno en el gas del colector de gas inerte. o Presión insuficiente del gas en el colector de gas inerte. o Presión insuficiente en el abastecimiento destinado al cierre hidráulico de cubierta o Temperatura excesiva del gas en el colector de gas inerte. Petrolero de Crudo de 280.000 TPM 9/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 o Presión insuficiente del agua de entrada en la torre de lavado. Se dispondrá además de medios de parada automático del sistema, que actuarán cuando se alcancen límites predeterminados al ocurrir lo indicado en los apartados anteriores. La necesidad de este sistema es justificado por la volatilidad del la carga. El crudo de petróleo desprende hidrocarburos, y aunque la velocidad a la que estos se desprenden disminuye al estabilizarse el petróleo durante su almacenamiento, en las operaciones que suponen el movimiento de la carga en especial la carga y limpieza de tanques, tiende a aumentar esta velocidad. Por lo tanto dentro de un tanque siempre habrá gases combustibles de hidrocarburos, aunque se encuentre vacío y presentará una situación de riesgo de incendio siempre que en los tanques exista oxígeno en una proporción adecuada para la formación de una atmósfera inflamable dentro de la cual un foco de ignición puede producir una explosión. Debe considerarse pies que este factor del tetraedro del fuego, el combustible, está siempre presente en los tanques. Por ello para evitar un posible incendio solo podremos actuar sobres los otros factores. Los focos de ignición que son varios y no siempre controlables, y el comburente oxígeno, que es lo único que puede ser controlado eficazmente mediante el control de la atmósfera y la inertización. La planta de tratamiento de gas inerte debe realizar las siguientes funciones: 1. Suministrar el gas inerte a una presión determinada al sistema de distribución de cubierta y de ahí a los tanques. 2. Suministrar aire fresco a los tanques de carga para desgasificarlos como medida previa a trabajos en su interior o a la entrada en dique. Debido a la gran demanda de gas en estas operaciones cada uno de los dos ventiladores deberá tener una capacidad igual o superior al 150% de la capacidad máxima de las bombas, teniendo en cuenta las pérdidas de carga en el circuito de forma que el sistema siempre suministre el 125% de la capacidad máxima de las bombas de carga. Durante el viaje en carga se necesita una pequeña cantidad de gas inerte para rellenar los tanques y mantenerlos a presión para impedir la entrada de aire. El gas inerte cumplirá su cometido si tiene la siguiente composición: Petrolero de Crudo de 280.000 TPM 10/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Oxígeno Nitrógeno Dióxido de carbono Dióxido de azufre Óxidos de nitrógeno Arrastre de agua Sólidos libres Temperatura Curso 2.013/2.014 COMPOSICIÖN DE LOS GASES (valores en volumen) GASES DE COMBUSTIÖN GAS INERTE 4,2% 4,2% 78% 78% 13,5% 13,5% 0,2-0,3%(2000-3000ppm) 0,02-0,03% (100-150ppm) 150ppm 150ppm 5,5% 0,125% 3 250 mg/m 8 mg/m3 300°C 2°C sobre el agua del mar Ventiladores. Su finalidad es impulsar el gas inerte a presión hacia el sistema de distribución a través del sello de cubierta. Debido a la presión y capacidad necesaria (un 125% de la de las bombas de descarga) se emplean ventiladores centrífugos, de una sola etapa con rodetes de gran diámetro, y pequeña altura movido en general por un motor eléctrico. Los impulsores han de probarse a una velocidad un 20% superior a la de diseño y el motor debe de ser autolimitado, es decir, que incorpore un mecanismo que evite su embalamiento, característico de estos ventiladores cuando trabajan con la descarga o admisión cerradas. Los ventiladores de gas inerte son del tipo de carcasa partida que permiten el acceso al impulsor sin necesidad de desconectar tuberías ni el motor. También tienen una purga para elimina el agua que pueda acumularse. Petrolero de Crudo de 280.000 TPM 11/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Los ventiladores se aíslan con válvula de mariposa de asientos de goma situadas en la aspiración y descarga, telemandadas por solenoides con dos posiciones una abierta y otra cerrada. Antes de realizar los cálculos necesarios para la elección del sistema más apropiado, conviene destacar la principal diferencia entre los dos tipos de sistemas posibles: Flue Gas System: El gas inerte se genera a partir de los gases de exhaustación del motor principal o de los auxiliares. Para ello estos gases deben cumplir con las propiedades expuestas , en la tabla anterior, especialmente con la cantidad de oxígeno en volumen (<5%)>, ya que el sistema no puede eliminar el acceso de oxígeno, tan sólo dar la alarma. Por ello este sistema solo se utiliza cuando se puede garantizar que los gases de exhaustación del motor principal o calderas, no contengan más de un 5% de oxígeno. No obstante este sistema cuenta con un pequeño generador autónomo que se emplea cuando el caudal de gases de escape de los motores no es suficiente. Inert Gas System: El gas inerte se genera a partir de los gases de exhaustación generados por la combustión H.F.O. (Heavy Fuel Oil) en el generador de gas. De este equipo depende exclusivamente la producción de gas inerte, ya que no se emplea los gases de exhaustación de los motores en ningún caso. Este sistema se utiliza cuando los gases de exhaustación de los motores tienen un contenido mayor del 5% de oxígeno en volumen. 6.1. CÁLCULO DE LAS CARACTERÍSTICAS DEL SISTEMA. Se seguirá el Capítulo II-2 del SOLAS. Capacidad de los ventiladores: Como la capacidad máxima de las bombas de carga es de 5.500m3/h, la capacidad de los ventiladores será: Por lo que la capacidad máxima de nuestros ventiladores será de 20.625m3/h. Por lo tanto el sistema de gas inerte deberá suministrar un caudal de gas igual o mayor que el caudal de los ventiladores. Tiempo necesario para el inertizado: El tiempo mínimo necesario para el inertizado de los tanques simultáneamente con ambos ventiladores será: Petrolero de Crudo de 280.000 TPM 12/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Donde μ es la permeabilidad de los tanques en función de que tengan los refuerzos exteriores (μ=1) o interiores (μ=0,98 aproximadamente). El tiempo mínimo para la desgasificación de todos los tanques simultáneamente será también de 15,75h ya que se emplean, como hemos visto, los ventiladores para la desgasificación e inertizado. 6.2. SELECCIÓN DEL SISTEMA DE GAS INERTE. Para seleccionar el sistema, más adecuado debemos conocer previamente la composición de gas de escape del motor principal. Para ello empleamos partimos de los datos del motor y de la composición porcentual del combustible. El combustible contiene los siguientes elementos principales: El método de cálculo será el expuesto en el libro “Máquinas para la propulsión de buques” de D. Enrique Casanova Rivas. De esta forma obtenemos los siguientes resultados: MASA DE GAS POR kg DE H.F.O. (kmol/kg) VOLUMEN (m3·/kg.fuel) =0,07363 =1,7966 =0,05375 =2,3115 =0,0735 =1,7165 =0,64272 =15,6824 TOTAL Mg=0,84045 Vg=20,5070 El contenido máximo en volumen de oxígeno no puede superar el 5%, por lo tanto, como el volumen total de gases de escape es Vg=20,5070m3/kg fuel el límite para la cantidad de oxígeno es 1,0254m3/kg fuel, inferior al volumen de oxígeno que se obtiene en los gases de exhaustación del motor principal (ver tabla superior). Si empleásemos un sistema FGS, con los gases obtendríamos un contenido de O2 del 8,37% muy por encima del máximo permitido para obtener una atmósfera no inflamable por empobrecimiento de la misma. Por lo tanto, de estos resultados concluimos que el sistema adecuado para este buque es el sistema de gas inerte con generador autónomo I.G.G. Petrolero de Crudo de 280.000 TPM 13/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Para la selección de un sistema de gas inerte del tipo I.G.G, solo es necesario conocer el caudal y nuestro caudal es de 20.625m3/h, para el cual hemos encontrado la siguiente opción. FABRICANTE Y EQUIPO DETEGASA FGS-R22 ELEMENTO CAUDAL (m3/h) Generador de gas Rompedor P/V 22.000 PRESIÓN (mmcda) 1.500 2300/750 CONSUMO D.O. (t/h) ELÉCTRICO (Kw) 1,73 334 El consumo y tiempo necesario para realizar la operación de inertizado de tanques con cada equipo funcionando al 100% vienen dados en la siguiente tabla: FABRICANTE Y EQUIPO DETEGASA FGS-R22 TIEMPO INERTIZADO (h) 15,06 CONSUMO TOTAL de M.D.O. (t) 26,06 Aunque el caudal considerado, el nominal de cada equipo, excede al calculado con anterioridad, aquel es la capacidad mínima exigida por el SOLAS, y al considerar una mayor capacidad no se penaliza económicamente la instalación (al estar entonces sobredimensionados los ventiladores), ya que estos elementos se suministran como parte integrante del sistema en ambos casos. Ver ANEXO 5 – Sistema de Gas Inerte. 7. SERVICIO DE VENTILACIÓN 7.1. VENTILACIÓN EN LA CÁMARA DE MÁQUINAS. Se dispondrá de un sistema de ventiladores en la Cámara de Máquinas. Partiendo de que las renovaciones necesarias en la Cámara de Máquinas son de 40 renovaciones por hora, y de que el espacio de la Cámara de Máquinas es de unos 25.286,24m3, necesitaremos mover: Disponemos de ocho ventiladores de 127.000m3/h y 40mm.c.a. Para el cálculo de potencia supondremos un rendimiento mecánico de 0,65. La potencia ejercida por el eje será: Para el motor eléctrico que acciona cada ventilador se considera un rendimiento de 0,88 y de 0,73 para el que acciona el extractor. Por tanto: Petrolero de Crudo de 280.000 TPM 14/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Por lo que la potencia para los ocho ventiladores será de 193,36kW. 7.2. AIRE ACONDICIONADO. Primero hemos de conocer el volumen de la Cámara de Máquinas y de la Habilitación: Volumen de la Cámara de Máquinas 60m3, con 40 renovaciones por hora. Volumen de habilitación 7367m3, con 15 renovaciones por hora. El total de volumen de aire acondicionar será de Instalaremos un aire acondicionado con los siguientes consumidores: Ventilador del aire acondicionado Compresor del aire acondicionado 55,63kW 131,28kW 8. EQUIPOS DE ELEVACIÓN. 8.1. EQUIPOS EXTERIORES DE ELEVACIÓN. Para el manejo de provisones y mangerotes de carga y descarga, se instalarán cuatro grúas. Dos de ellas se situarán a popa de la superestructura para el aprovisionamiento y para la recuperación de los botes salvavidas que deben servir, como se ha indicado, como botes de rescate. Otros dos se situarán en la sección media, próximas a las conexiones del manifold de carga en ambos costados. A continuación estimaremos la potencia eléctrica de las grúas suponiendo para las cuatro una velocidad máxima de elevación de 5m/min. Grúas de maniobra de mangas: Grúas de aprovisionamiento: Petrolero de Crudo de 280.000 TPM 15/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Grúas de maniobra de mangas Grúas de aprovisionamiento Curso 2.013/2.014 CAPACIDAD (t) 20 8 POTENCIA(Kw) 23,15 9,26 BRAZO (m) 22 16 Las grúas seleccionadas serán las siguientes: TOWIMOR PH 200-20 (para mangas) TOWINOR P 100-10 (de servicio) CAPACIDAD (t) 20 10 POTENCIA(Kw) 75 45 BRAZO (m) 20 20 Ver ANEXO 2- Grúas de Cubierta. 8.2. EQUIPOS DE ACCESO Y ELEVACIÓN. Escala real: Se dispondrán de dos escalas reales, una a cada banda del buque, que irán abatidas en posición horizontal sobre la cubierta. La anchura útil de las escalas será de 0,7m. Los peldaños serán fijos autodeslizantes y curvos, de manera que se pueda utilizar la escala con una inclinación entre 30 y 60 grados con la horizontal. Escala de práctico: Se dispondrán dos escalas de gato de longitud suficiente para el alcance desde la cubierta principal hasta la línea de flotación en lastre. El costado estará provisto de barandillado fijo y un paso de cadena a cada banda. Elevador: Se instalará un elevador con capacidad para 8 personas OTIS 2000 VF-MRL de 630kg de capacidad entre la cubierta principal de superestructura y el puente. Este ascensor presenta la ventaja de que la maquinaria se sitúa en el mismo hueco del ascensor en una de sus paredes por lo que no es necesario disponer de la consabida caseta de maquinaria sobre el hueco quedando el techo del mismo a la misma altura que el techo puente. Para el cálculo de la potencia supondremos que el peso de la cabina es el 20% de la capacidad de carga. La altura de elevación es de 15m. La potencia eléctrica la calculamos como si se tratase de una maquinilla: Petrolero de Crudo de 280.000 TPM 16/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Equipo de desmontaje. Se dispondrá de un polipasto de 5t. situado sobre el motor y a popa de la superestructura para el mantenimiento y reparación del motor principal. Consideraremos una velocidad del gancho de aproximadamente 4m/min. Y un rendimiento mecánico de 0,85 para el cálculo de la potencia mecánica: Sabiendo que nuestro rendimiento eléctrico es de 0,83, tendremos una potencia eléctrica de: 9. INSTALACIONES SANITARIAS. Dispondremos de dos sistemas de agua dulce a bordo, uno para los servicios sanitarios y otro para el agua potable. 9.1. SERVICIOS SANITARIOS. Estará compuesto por un tanque hidróforo que aspira de los tanques de agua sanitaria. El tanque a presión suministrará agua sanitaria a los siguientes servicios: Alimentación del tanque calentador de agua sanitaria. Suministro de agua para baldeo de aseos y cocina. Suministro de agua fría a todas las duchas y lavabos. Tanque de expansión de agua dulce para los cilindros del motor propulsor. Tanque de agua sanitaria (para trasiego). Tanque filtro agua alimentación caldera. Tanque de expansión de agua dulce para los cilindros de los motores auxiliares. Tanque de expansión de agua dulce para el sistema centralizado. Tanque de expansión para el sistema de circulación de agua caliente y fría del aire acondicionado. El elemento principal de todo servicio será el generador de agua dulce a partir de la evaporación de agua salada, aprovechando para ello el agua de refrigeración de las camisas del motor principal. El agua producida por el generador se conducirá directamente a los tanques de agua sanitaria. Este circuito constará de dos tanques almacén de agua sanitaria, que estarán alimentados desde el generador de agua dulce pero también dispondrán de conexiones en cubierta para poder cargarlos de agua dulce del exterior. Petrolero de Crudo de 280.000 TPM 17/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido 9.2. Curso 2.013/2.014 CÁLCULO DEL GENERADOR DE AGUA DULCE. El generador de agua dulce absorberá un 40% del calor disipado en el enfriador de cilindros 4130 kW por lo tanto la potencia disponible en el generador es 0.4*4130 kW= 1652 kW Usando un generador de agua dulce del tipo de evaporador de vacío de simple efecto, la producción de agua se puede estimar en 0,03t/24h por cada kW por lo tanto 0,03*1652 = 49,56 t/dia 9.3. BOMBA DE AGUA SANITARIA. Se dispondrán de dos bombas centrífugas autoaspirantes, una de ellas de reserva. Suponiendo que en la hora punta un 60% de la tripulación está empleando un lavabo o una ducha, y que el consumo de estos elementos sea de 0,1 l/s, el caudal máximo puede considerarse: La presión diferencial de la bomba debe de ser capaz de elevar agua dulce sanitaria desde el tanque almacén, el aseo más alto, que está en el puente de navegación. Tomamos como presión diferencial mínima que debe dar la bomba 50m.c.a. La potencia de la bomba la calcularemos con estos parámetros: 6,48m3/h y 50 m.c.a. Potencia Hidráulica: Potencia Mecánica: Potencia eléctrica: Petrolero de Crudo de 280.000 TPM 18/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido 9.4. Curso 2.013/2.014 SERVICIO DE AGUA POTABLE. Hasta hace relativamente poco tiempo se utilizaba en agua dulce obtenida por el proceso anterior para abastecer el servicio de agua potable que debido al proceso seguido para su obtención, por evaporación de agua salada a 45°C y presión inferior a la atmosférica, no era directamente apta para el consumo humano y portaba gérmenes. Era necesario instalar una planta potabilizadora. Actualmente gracias al desarrollo de membranas de fibra de vidrio altamente eficientes la obtención de agua dulce y su potabilización se pueden confiar a una planta de ósmosis inversa. Las plantas de ósmosis inversa se dimensionan en función del consumo diario de agua potable. El consumo habitual de agua por miembro de tripulación y día es de 80 litros. El gasto diario de agua será: Sobre este consumo supondremos un margen del 20% ya que parte de su travesía la realizará por zonas tropicales. Tenemos entonces un consumo de agua dulce de: De las plantas potabilizadoras de ósmosis inversa disponemos en el mercado de diferentes fabricantes y modelos. La planta seleccionada para nuestro buque es: Aqua Wisper AWS 900-2 Tiene un consumo eléctrico incluyendo los motores de alimentación de 2,7 HP (2,01kW) alimentada a 230V/60Hz. Este equipo alimentará a todos los servicios de agua potable del buque. Se instalará una bomba. Para calcular el máximo caudal de esta bomba, supondremos que en la hora punta un 10% de la tripulación un 10% de ella está consumiendo agua dulce, y que el consumo es de 0,1l/s, el caudal máximo considerado será: La presión diferencial mínima es igual que para el agua sanitaria, 50 m.c.a. La potencia de la bomba la calcularemos con estos parámetros: 1,08m3/h y 50m.c.a. Potencia Hidráulica: Petrolero de Crudo de 280.000 TPM 19/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Potencia Mecánica: Potencia eléctrica: 9.5. SERVICIO DE AGUA CALIENTE. El servicio de agua caliente se suministra a las duchas, lavabos, piletas de la cocina, oficios, lavandería y un ramal para la limpieza de las ventanas del puente. El suministro de agua caliente se hará por medio de un circuito cerrado, en el que la bomba del sistema hará circular el agua dulce a través del calentador. Este sistema suministrará también agua sanitaria caliente para lavado de las purificadoras de combustible y de las turbosoplantes del motor principal. Es costumbre suponer para el agua caliente un consumo de aproximadamente la mitad del consumo estimado para agua sanitaria. Por tanto se considerará la instalación de una bomba con un caudal de 3.240 l/h y un calentador de vapor de 300 litros (que elevará la temperatura del agua caliente de 15°C a 70°C), el cual irá conectado al hidróforo de agua dulce. La presión debe llegar a los mismos lugares supuestos para el agua potable, por lo que la presión debe ser la calculada anteriormente. La potencia de la bomba la calcularemos con estos parámetros: 3,24m3/h y 50 m.c.a. Potencia Hidráulica: Potencia Mecánica: Petrolero de Crudo de 280.000 TPM 20/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Potencia eléctrica: 10. SERVICIO DE FONDA Y HOTEL. 10.1. COCINA Y GAMBUZAS. Se dispone de una cocina en la primera cubierta de la habilitación, con acceso directo a la gambuza que estará por debajo de la cocina, en la cubierta principal de habilitación, y dónde se almacenarán los víveres. A este fin, se segregará la gambuza seca y gambuza refrigerada, en atención al tipo de conservación que requieran los mismos. Dentro de la gambuza refrigerada, se mantendrán dos temperaturas: una cercana a los 0°C para la conservación de fruta, verdura, y lácteos y otra de -15°C para las carnes, pescados y alimentos congelados. Los víveres se separarán en cada una de estas gambuzas por su naturaleza y periodo de conservación, identificando convenientemente los más perecederos para ser consumidos antes de su deterioro. El equipamiento de la cocina constará de un horno, dos frigoríficos, dos cocinas eléctricas en el centro de la cocina, amasadora, peladora, parrilla, freidora, lavavajillas, microondas, molinillo, cafetera y cafetera de agua. Anexos a la cocina y accesibles desde ella, se disponen como se muestra en la disposición general, dos oficios, uno para oficiales y otro para tripulación, dotados de cafetera, microondas y frigorífico doméstico. 10.2. LAVANDERÍA. En la cubierta principal de habilitación habrá una lavandería destinada a la limpieza de la ropa de trabajo, personal y de cama de todo el buque. La ropa sucia se almacenará en cubos, separando la de trabajo de la personal. La ropa de cada tripulante será encerrada en unas redecillas perfectamente identificadas con el nombre de su propietario antes de introducirlas en la lavadora. La lavadora tendrá una capacidad de carga mínima de 5kg y máxima de 20. La ropa de cama será manipulada por el camarero de almacén que existe a su efecto en el interior de la lavandería. Se dispondrá además de una secadora y una plancha industrial. Petrolero de Crudo de 280.000 TPM 21/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 En los pañoles de cada cubierta de la habilitación habrá una plancha y una tabla de planchar. 11. EQUIPO CONTRAINCENDIOS. Hemos de distinguir entre equipos activos y pasivos. 11.1. EQUIPOS PASIVOS. Protección del tipo I.C. Se usarán detectores de humos sensibles a la presencia de humo en la atmósfera, y en todos los mamparos serán ignífugos, no arderán ni producirán vapores tóxicos a menos de 500°C. Las puertas de la habilitación serán de acero del tipo A60, que resisten 1h. expuestas al fuego. 11.2. EQUIPOS ACTIVOS. Su elemento principal son las bombas de contraincendios (CI). Impulsará agua salada hacia las bocas de incendio equipadas (BIE) con mangueras situadas en distintos puntos del buque y convenientemente señalizadas según SOLAS Capítulo II-2 Regla 10: 2.1.5.1 “El número y la distribución de las bocas contraincendios serán tales que por lo menos dos chorros de agua que no procedan de la misma boca contraincendios, uno de ellos lanzado por una manguera de una sola pieza, puedan alcanzar cualquier parte del buque normalmente accesible a los pasajeros o a la tripulación mientras el buque navega, y cualquier punto de cualquier espacio para vehículos, en este último caso, los dos chorros alcanzarán cualquier punto en el espacio, cada uno de ellos lanzado por una manguera de una sola pieza. Además, estás bocas contraincendios estarán emplazadas cerca de los accesos a los espacios protegidos”. Número de Bombas CI. El SOLAS en el Capítulo II-2, Regla 2.2.2 determina el número de bombas a instalar en función del tamaño del buque. “En buques de carga de arqueo bruto igual o superior a 1000 se instalarán al menos dos bombas CI” Presión de las bocas contraincendios. La presión de las BIE y demás bocas contraincendios viene indicada en la Regla 2.1.6: “Se mantendrán las siguientes presiones en todas las bocas contraincendios: buques de carga. de arqueo bruto igual o superior a 6000→0,27 N/mm2. Siempre será tal que se garantice el fácil manejo de las mangueras. Las mangueras tendrán una longitud que se encontrará entre los siguientes valores. Petrolero de Crudo de 280.000 TPM 22/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Espacios de Máquinas Otros espacios y cubiertas Cubiertas expuestas Curso 2.013/2.014 LONGITUD MÍNIMA (m) 10 10 10 LONGITUD MÁXIMA (m) 15 20 25 Caudal del colector CI. El caudal del colector viene dado por el SOLAS Capítulo II-2 Regla 10 2.1.3. “El diámetro del colector y de las tuberías contraincendios será suficiente para la distribución eficaz del caudal máximo de agua requerido para dos bombas contraincendios funcionando simultáneamente, salvo cuando se trate de buques de carga, en cuyo caso bastará con que el diámetro sea suficiente para un caudal de agua de 140m3/h”. Potencia de las Bombas CI. “El caudal de las bombas será no superior a 180m3/h en cualquier buque de carga dividida por el número de bombas prescritas y no inferior a 25m3/h”. Como la capacidad máxima es 180m3/h y el 80% es 144m3/h, y además tenemos 2 bombas CI el caudal sería 72m3/h. Sin embargo consideramos el límite impuesto por SOLAS que en nuestro caso es de 90m3/h por bomba. Podemos hallar la potencia de cada bomba si tenemos que cada una moverá un caudal de agua salada de 90m3/h y tiene que proporcionar 40,09 metros de columna de agua, que es la distancia desde el fondo de Cámara de Máquinas donde van alojadas las bombas, hasta la cubierta continua más alta que es la cubierta puente. Si a esto le sumamos la presión mínima necesaria en las bocas, de 0,27N/mm2 es decir 2,7 bar o 2m.c.d.a., tenemos la presión total que debe proporcionar la bomba. Con esta presión y el caudal necesario podemos calcular la potencia de las bombas. Potencia Hidráulica: Potencia Mecánica: Petrolero de Crudo de 280.000 TPM 23/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Potencia eléctrica: Bomba CI de Emergencia. La bomba CI de emergencia tendrá una capacidad no menos del 40% de la capacidad de cada bomba CI, y nunca menos de 25 m3/h. Suponiendo la misma presión de descarga, la potencia necesaria para accionar la bomba CI de emergencia será: Potencia Hidráulica: Potencia Mecánica: Potencia eléctrica: Con estos parámetros seleccionamos las bombas contraincendios. Elegimos un fabricante que suministra las bombas y sus controles como un módulo prefabricado listo para su montaje a bordo. Petrolero de Crudo de 280.000 TPM 24/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 BOMBAS CONTRAINCENDIOS IDEAL FOC-65-26 La situación de esta bomba contraincendios de emergencia viene determinada por el SOLAS Capítulo II-2 Regla 10 2.2.3.2.1 según la cual ni su local ni el local que alberga a su fuente de energía pueden tener acceso directo desde la Cámara de Máquinas. Por lo tanto la situaremos en la primera cubierta de la caseta del guardacalor separada del mismo por un coferdam de 1 m de espesor al igual que el local del grupo generador de emergencia, que será su fuente de energía. Sistema CI por inundación con CO2. Viene definido en el SOLAS Capítulo II-2 Regla 10 7.1. Se dispondrá un sistema de extinción de incendios por CO2, que modifica la atmósfera desplazando el oxígeno presente en ella por gravedad, esto es porque el CO2 es más pesado que el O2. Al desplazar al oxígeno la atmósfera se empobrece en comburente hasta situarse por debajo el límite inferior de inflamabilidad. El disparo DEBE ser manual y NUNCA automático para evitar disparos fortuitos que puedan provocar la muerte por asfixia de todo el personal presente en el local donde se produzca el disparo. El disparo solo puede ser automático en locales o espacios donde no sea posible la presencia humana: Interior de motores, envueltas de turbinas de gas, etc… El local de almacenamiento de las botellas de CO2 estará por encima de la cubierta principal y con acceso directo desde ésta. El volumen necesario de CO2 a instalar será el necesario para la extinción de un incendio en la Cámara de Máquinas y en la Cámara de Bombas. Para conseguir la extinción, la densidad de CO2 en la atmósfera de dicho local ha de verse elevado hasta ocupar el 30% en la Cámara de Máquinas. La densidad de CO2 es de 0,56 kg/m3. Volumen de la Cámara de Máquinas=25.286,24m3 Volumen de CO2= Masa necesaria de CO2= Si las botellas donde se almacena el CO2 pueden contener hasta 50kg de este gas necesitaremos un total de 84,96 es decir unas 85 botellas de CO2. Petrolero de Crudo de 280.000 TPM 25/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Equipos de cubierta. Se definen en SOLAS Capítulo II-2 Regla 10 8.1. Se instalarán en cubierta lanzas de espuma de alta expansión capaces de alcanzar cualquier tanque con el fin de: Extinguir el fuego prendido en sustancias derramada e impedir la ignición de los hidrocarburos derramados que todavía no estén ardiendo. Combatir incendios en tanques que hayan sufrido roturas. Su situación se encuentra especificada en el Código CIQ 83.90 en las siguientes reglas: 11.3.2 “Se proveerá un solo tipo de concentrado de espuma, el cual habrá de ser para el mayor número posible de las cargas que se vayan a transportar”. 11.3.3 “Los dispositivos destinados a dar espuma podrán lanzar ésta sobre toda la superficie de cubierta correspondiente a tanques de carga y en el interior de uno cualquiera de éstos cuando la parte de cubierta que le corresponda se suponga afectada por una brecha”. 11.3.4 “Su puesto principal de control ocupará una posición convenientemente situada fuera de la zona de la carga”. 11.3.5 “El régimen de alimentación de solución espumosa no será inferior a la mayor de las tasas siguientes: (1) “2 l/min por metro cuadrado de superficie de cubierta correspondiente a tanques de carga, entendiendo por superficie de cubierta correspondiente a tanques de carga de manga máxima del buque multiplicada por la longitud total de los espacios destinados a tanques de carga” En nuestro caso tenemos un área de , lo que supone un caudal de 29.287,01 l/min. (2) “20 l/min por metro cuadrado de la sección horizontal del tanque que tenga la mayor área de sección horizontal”. En nuestro caso tenemos la mayor área horizontal en el tanque n°5 con 1802,85 y un caudal total de 36.053,4 l/min. (3) 10 l/min por metro cuadrado de la superficie protegida por el cañón, y sin que la descarga pueda ser inferior a 1.250l/min eficaz. Por lo tanto el régimen de alimentación de la solución espumosa no será inferior a 36.053,4 l/min. 11.3.7 “Para la entrega de espuma del sistema fijo habrá cañones fijos y lanzaespumas móviles. Cada uno de los cañones podrá abastecer el 50% al menos del caudal correspondiente a las tasas señaladas en 11.3.5.1 ó 11.3.5.2. La capacidad de todo cañón fijo será al menos de 10 l/min de solución espumosa por metro cuadrado Petrolero de Crudo de 280.000 TPM 26/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 de superficie cubierta protegida por el cañón de que se trate, encontrándose toda esa superficie a proa del cañón”. Por lo tanto cada cañón debe abastecer un caudal de 18.026,7 l/min. 11.3.8 “La distancia desde el cañón hasta el extremos más alejado de la zona protegida, situada a proa del cañón, no será superior al 75% del alcance del cañón con el aire totalmente en reposo”. 11.3.10 “Los lanzaespumas quedarán dispuestos de modo que den flexibilidad de operación en la extinción de incendios y cubrán las zonas que los cañones no puedan alcanzar porque estén interceptadas. Todo lanzaespumas tendrá una capacidad no inferior a 400 l/min y un alcance, con el aire totalmente en reposo, no inferior a 15m. Se proveerán de cuatro lanzaespumas por lo menos”. Situados por lo tanto seis cañones situados por parejas, uno a cada banda y sobre los mamparos de proa de: en la Cubierta “A”. Tanque n°5. Tanque n°3. Sistema de agua nebulizada. La protección contra incendios en el mar es especialmente exigente, con numerosos requisitos que se deben cumplir para garantizar que las operaciones marinas son seguras. El cumplimiento de dichos requisitos por parte de HI-FOG® está bien demostrado a través de su historia tan enraizada en la protección marina contra incendios. En la actualidad, HI-FOG® protege la mayoría de cruceros de pasajeros en el mundo. A través de una investigación y un desarrollo extensivos, además de la realización de pruebas rigurosas, Marioff es capaz de ofrecer una amplia gama de aplicaciones, desde yates de lujo, cruceros y ferris de pasajeros, hasta barcos convencionales, naves de suministro y aplicaciones navales y offshore. o Beneficios de HI-FOG® para astilleros: Proveedor único para todas las aplicaciones. Proveedor único para la ejecución de proyectos y para la formación. Ahorros de diseño y coordinación. Protección contra incendios durante la construcción. Socio proveedor fiable y con experiencia. o Beneficios de HI-FOG® para propietarios de barcos: Daños de incendios reducidos debido a la rápida activación y a la pequeña cantidad de agua utilizada. Formación de la tripulación para un solo sistema de protección contra incendios. Petrolero de Crudo de 280.000 TPM 27/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Solo es necesario mantener un sistema. Un solo panel mímico para todas las aplicaciones. Componentes de calidad y larga vida útil. Punto único de asistencia postventa. Solución sostenible. HI-FOG® es una solución de protección contra incendios ideal para muchos tipos de embarcaciones, incluidas las que no son para pasajeros, como los buques de carga. HI-FOG® se usa principalmente para proteger las salas de máquinas de buques de carga, al haberse demostrado que mejora la seguridad contra incendios considerablemente y consigue reducir los incendios en dichos espacios a un mínimo absoluto. Como sistema de agua nebulizada a alta presión, HI-FOG® ofrece muchas ventajas en comparación con las soluciones convencionales, como por ejemplo: Activación inmediata y, por tanto, daños mínimos. Refrigeración efectiva de espacios. Uso mínimo de agua que resulta en el uso de depósitos pequeños de agua. El sistema de extinción seleccionado es de tipo diluvio. A diferencia del sistema de tubería húmeda, un sistema de diluvio normalmente tiene boquillas nebulizadoras abiertas y el flujo del agua está controlado mediante válvulas cerradas. Cuando se abre una válvula, el agua nebulizada se descarga por todas las boquillas en la sección controlada por dicha válvula. Ver ANEXO 7 – Contraincendios. Petrolero de Crudo de 280.000 TPM 28/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 12. EQUIPO DE AMARRE Y FONDEO. 12.1. CÁCULO DEL NUMERAL DE EQUIPO. Antes de comenzar debemos calcular el numeral de equipo, que se determina mediante la fórmula que viene definida en el DNV en la Parte 3 Capítulo 3 Sección 3 C101. Donde: Desplazamiento correspondiente a un calado de 21,07m y un desplazamiento de 352.568t. Manga de trazado en metros. es la altura efectiva, en metros, desde la flotación de verano hasta la cubierta de la superestructura. A su vez es la distancia en metros en la maestra desde la línea de carga de verano hasta la cubierta superior. es la altura en crujía de cada hilada de casetas que tengan una manga mayor de B/4. Para la hilada más baja se mide sobre crujía desde la cubierta superior. es el área en m2 del perfil del casco, superestructura y casetas sobre la línea de carga de verano que estén situadas dentro de la eslora reglamentaria. Las superestructuras con una manga menor de B/4 serán excluidas en este cómputo. El Numeral de Equipo será: Con este valor, entramos en la Tabla C1 de 3.3-3 C100 del reglamento DNV. Como el valor calculado excede de 7900 y no excede de 8400 el Numeral de Equipo se define por el valor calculado y la letra F. Letra del equipo F. Las características del equipo son las siguientes: ANCLAS DE LEVA SIN CEPO REDONDO DEL ESLABÓN (acero calidad NV-K3) Número Masa (kg) c/u Longitud (m) Diámetro (mm) 2 24500 770 122 Petrolero de Crudo de 280.000 TPM ESTACHAS DE REMOLQUE Carga Longitud rotura min (m) min (kN) 300 1471 29/36 ESTACHAS DE AMARRE N° L c/u (m) 11 200 Carga rotura min (kN) 735 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Sin embargo según la Parte 3.3-D104 del Reglamento DNV en el caso de utilizar un ancla de tipo HHP (High Holding Power) el peso de la misma podrá ser reducido en no más del 75% del peso obtenido de la tabla C1 de 3.3-3 C100. Por lo tanto el peso de cada una de las anclas será el siguiente. W ancla=18375kg. La validez de este tipo de anclas debe ser aprobada por DNV según lo establecido en la parte 3.3-3 D500. Volumen de la caja de cadenas. Está definido en función del diámetro y longitud de la cadena. Como la longitud total de la caja de cadenas se divide en dos, babor y estribor, el volumen de cada una de las dos cajas de cadenas será la mitad del calculado. La caja de cadenas se situará centrada en crujía. 12.2. CÁCULO DE LA POTENCIA DE LOS MOLINETES. Se realiza en base al peso del ancla y teniendo en cuenta las distintas fases de levar que son: “Hacer por el ancla” hasta tener esta a pique. La tracción que se considera es: “Zarpar” el ancla del fondo. La tracción se compondrá de los conceptos detallados a continuación. o Peso del ancla dentro del agua dado por donde; p es el peso del ancla en kg. 7,82 es la densidad considerada del acero en t/m3 1,025 es la densidad del agua de mar en t/m3 De donde el peso del ancla dentro del agua es de 15.986,25kg. o Adherencia del ancla al fondo=2p=36.750kg. Petrolero de Crudo de 280.000 TPM 30/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 o Peso de la cadena sumergida dado por donde n es el número de largos de cadena sumergidos, tomamos n=2, y el peso sumergido es 18.375kg. o Rozamiento en el escobén, con los siguientes coeficientes correctores: Levar el ancla y la cadena. El coeficiente considerado, 1,5 se da en el caso de Potencia del Molinete. Si consideramos una velocidad de izado de 10 metros por minuto, un rendimiento mecánico de 0,65 y un rendimiento eléctrico de 0,80, tenemos que la expresión de la potencia del molinete es: Velocidad que se utiliza para zarpar el ancla. Petrolero de Crudo de 280.000 TPM 31/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 12.3. SELECCIÓN DE LOS MOLINETES (Windlass). Según los resultados obtenidos el molinete seleccionado será el modelo. MW 150HCU125K3 Fabricado por Rauma Winches perteneciente a Kamewa LTD. Se instalarán dos unidades, una a babor y otra a estribor con un peso de 28.540kg y una potencia de 152kW. Cada uno cuyas características se incluyen el ANEXO 6. 12.4. MAQUINILLAS DE AMARRE (Mooring winches). Su dimensionamiento se realizará según la parte 3 Capítulo 3 sec. 3G 501 del Reglamento DNV según el cual cada cabrestante mecánico (párrafo 3) deberá tener frenos de tambor suficientes para evitar el giro del carretel cuando la tensión del cable tiene un valor no inferior a ¼,5 y no mayor de 1/3 de la capacidad de rotura de la estacha de la primera capa. Según la tabla del equipo, obtenida por medio del numeral, la carga de rotura de la línea es de 1471kN. Entonces la potencia al freno es de 490,33kN. Para cumplir con este requerimiento se dispondrán de seis maquinillas de amarre de 50 toneladas de tracción, y una velocidad de izada de 9 metros por minuto. De los catálogos disponibles hemos seleccionado el siguiente modelo. TTS Mod. 50T Fabricado por ENGINOR y cuyas características se incluyen en el Anexo antes mencionado. Tiene un peso de 21.300kg y una potencia total de 234kW. Por lo tanto podemos construir el siguiente cuadro resumen del equipo de maniobra y fondeo. EQUIPO MODELO POTENCIA (kW) PESO (t) XG (m) Molinetes (x2) MW 150HCU 125K3 152 kW 28,54t 300,24 Maquinillas (x2) TTS Mod. 50T 234kW 21,30t 300,24 PROA 8,66 POPA Anclas (x3) TIPO HHP - 18,38t 307 PESO (t) 58t Xg(m) 300 Cadena (x2) LONGITUD(m) 770 Petrolero de Crudo de 280.000 TPM DIÁMETRO (mm) 122 32/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 La posición longitudinal de las anclas se toma, por similitud, del buque base ya la cadena, a efectos del cálculo del centro de gravedad la consideramos estibada en la caja de cadenas. Ver ANEXO 6 – Amarre y fondeo. 13. GENERACIÓN DE VAPOR. A continuación realizaremos un cálculo del vapor y potencia necesaria en cada uno de los servicios para finalmente seleccionar la caldera apropiada. 13.1. CALENTADORES DE LAS PURIFICADORAS. Purificadora de Fuel Oil. El caudal de la purificadora de FO es de 7.020 l/h y el caudal de vapor a 6 bar. de presión para elevar la temperatura del fuel, desde la ambiente de la Cámara de Máquinas supuesta de 35°C hasta la temperatura de centrifugación, 98°C es la siguiente: Donde: es el caudal de fuel a través de las purificadoras. es el número de purificadoras. Aunque cada una tenga su calentador calculamos. es la densidad del fuel 0,98 kg/l. es el incremento de la temperatura. La energía necesaria para calentar este flujo de fuel es de: Purificadora de Diesel Oil. El caudal de las purificadoras de D.O. es de 7.020 l/h, para poder intercambiarla por la de HFO en caso necesario, y el caudal de vapor a 6 bar de presión para elevar la temperatura del fuel desde la temperatura ambiente de la Cámara de Máquinas supuesta de 35°C hasta la temperatura de centrifugación, 80°C es la siguiente: Donde: Petrolero de Crudo de 280.000 TPM 33/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 es el caudal de D.O. a través de las purificadoras. es el número de purificadoras. Aunque cada una tenga su calentador calculamos ambos caudales como uno solo. es la densidad 0,90 kg/l es el incremento de la temperatura. La energía necesaria para calentar este flujo de combustible es de: Purificadora de aceite. El caudal de la purificadora de aceite es de 4.150 l/h y el caudal de vapor a 4,8 bar. de presión para elevar la temperatura de fuel desde la temperatura ambiente de la Cámara de Máquinas supuesta a 35°C hasta la temperatura de centrifugación, 95°C es el siguiente: La energía necesaria para calentar este flujo de fuel es de: 13.2. CALENTADORES DE HFO DEL MOTOR PRINCIPAL. El fuel que se encuentra a una temperatura de 70°C en los tanques de uso diario debe ser calentado hasta una temperatura de 98°C para su inyección. El caudal de combustible que pasa de los tanques al motor es: Donde: es el consumo específico del motor en kg/h.BHP. BHP es la potencia MCR del motor al freno. El caudal de vapor necesario para calentar este flujo es de: La energía necesaria para calentar este flujo es de: Petrolero de Crudo de 280.000 TPM 34/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 13.3. CALENTADORES DE TANQUES ALMACÉN DE HFO. El fuel de los tanques almacén debe ser calefactado hasta 70°C para permitir su bombeo. Mientras el buque está en puerto o maniobrando los auxiliares y el motor principal queman D.O. por lo que se dispone de este tiempo para elevar la temperatura desde la temperatura media de la Cámara de Máquinas supuesta de 35°C hasta 70°C. Esta temperatura deberá ser mantenida durante toda la travesía. El tiempo de estancia en puerto ha de ser como mínimo de para la descarga de crudo. El caudal de vapor necesario para calentar ambos tanques de fuel es de: La energía necesaria para calentar ambos tanques es de: 13.4. CALENTADORES DE TANQUES SEDIMENTACIÓN DE HFO. El caudal de vapor necesario para calentar ambos tanques de fuel es de. La energía necesaria para calentar ambos tanques es de: 13.5. CALENTADORES DE TANQUES DE USO DIARIO DE HFO. El caudal de vapor necesario para calentar ambos tanques de fuel es de. La energía necesaria para calentar ambos tanques es de: 13.6. CALENTADORES DE TANQUES DE CARGA. La densidad del crudo a cargar es de 0,87t/m3. Petrolero de Crudo de 280.000 TPM 35/36 Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 Sabemos que hemos de cumplir los reglamentos del canal de SUEZ, por lo tanto, debido a la ruta que seguirá este buque al Golfo Pérsico y a la densidad del mismo, podemos determinar que el crudo que transporta es crudo arábigo de grado medio, que no precisa ser calentado para bombearlo, por lo tanto hemos decidido no instalar serpentines de calentamiento. Las características de este crudo se pueden consultar en ANEXO 8 – Características del crudo El caudal de vapor de los serpentines lo podemos ver en la tabla inferior, junto con las toneladas hora de vapor que se necesitan, y la potencia. CAUDAL DE VAPOR POTENCIA 16.082t/h 6.616.977kcal/h 17t/h 7.696kW La caldera y el economizador (VER ANEXO 4 )seleccionados serán los siguientes: ECONOMIZADOR AALBORG “MISSION XW” CALDERA AALBORG “MISSION OM” Petrolero de Crudo de 280.000 TPM 36/36 18 bar 18 bar 17 t/h 17 t/h Cuaderno nº12 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 1 MEDIOS DE SALVAMENTO Petrolero de Crudo de 280.000 TPM Cuaderno nº12 GIVENS MARINE SURVIVAL CO., INC. PRESENTS THE GIVENS BUOY Life Raft The patented hemispherical l buoy stabilizer GIVENS MARINE SURVIVAL CO., INC. • (401) 624-7900 • http://www.givensliferafts.com THE GIVENS BUOY LIFE RAFT Coast Guard tested which raft would you rather be in? Givens Rafts The stabilized Givens Buoy Life Raft Or capsized lightly ballasted rafts “The Givens liferaft is a superior quality raft, which has proven itself in the most severe storm conditions.” – U.S.C.G. “A major advance in lifesaving equi pment.” –U.S. Navy The Givens Buoy Raft is Hydro-dynamically stabilized, not ballasted as other rafts are. Illustrations below show the underwater stabililization process as follows: 1. Water rapidly enters the first stage, “toroid”, through portholes as inflation chambers force panels apart lending almost immediate stability to the raft. Importantly, this process is faster in rough seas. Simultaneously, stainless steel cables assist in deployment of the main ballast chambers as water enters the “one-way flapper valve” through which it cannot escape. 2. When the dual-stabilizer chambers are fully deployed, the raft effectively becomes part of and moves with the sea: it can be towed and rowed even when fully ballasted. This has been done in actual survival situations. 3. The stabilization system compensates for changes in wave angle and weight shift. Because it is water in water, the Givens Buoy Stability System is virtually weightless, acting on the principles of resistance and capillary integrity. Only the fabric stability chamber itself moves through and around the water. For this reason, stress on the life raft is minimized and likelihood of capsize is practically eliminated. In hurricane Allen, 30’ seas, 195kt. winds, the raft never capsized, while survivors’ 30 ton ketch was reportedly lifted from the sea and capsized. If a rogue wave should overturn the raft, the momentum of water in the Givens Buoy Stability System will enable the raft to somersault and reright itself as it repeatedly did in hurricane Fico saving 2 men. DEPLOYMENT & INITIAL STABILIZATION MAXIMUM STABILIZATION PATENTED DIMENSIONS A and B VARIABLE Flexible Dual Stabilizer Optional deballasting port for towing INFLATION OF THE GIVENS BUOY LIFE RAFT Approximate tim e fo r inflation Painter line is pulled from start to end: 12 seconds. out to 55 feet to trigger inflation. Additional 5 feet remains attached to Inflation of raft forces raft (total 60 feet). valise to open. First and second buoyancy chambers inflated. Canopy inflating: duration so far: approx. 7 seconds. GIVENS MARINE SURVIVAL CO., INC. • 548 Main Road, Tiverton, R.I. 02878 (401) 624-7900 • http://www.givensliferafts.com Self erecting canopy up: raft fully inflated. Depending on weather conditions, this can be done on deck or in water. FEATURES OF THE GIVENS BUOY LIFE RAFT Water-activated lights Automatically inflated canopy arch tubes Rain catch for drinking water Line cutting knife Be sure to chec k out our web site! http://www.give nsliferafts.com Interior and exterior safety straps Double Insulated Floor helps protects survivors from hypothermia Floating ring with 100 feet of line Automatic inflation system Heavy Duty Boarding Ladders rugged nylon straps provide reliable entry to raft. 190 KNOT WINDS, 35 FOOT SEAS, 4 SAILORS SURVIVE IN A GIVENS BUOY LIFE RAF T GIVENS Double Insulated Canopy protects occupants from wind, waves, and spray Sea Anchor helps prevent drifting 1st Stage Stabilzer toroid provides initial stabilization for boarding 2nd Stage Stabilzer Hemispherical Ballast chamber fills with water providing more stability than any competitor’s raft. One-way Flapper Valve allows water in, but not out. Controls ballast. ALL GIVENS BUOY LIFE RAFTS FEATURE AUTOMATIC INFLATION SYSTEMS AND SELF-INFLATING CANOPIES GIVENS MARINE SURVIVAL RHODE ISLAND MANUFACTURING FACILITY Givens Marine Survival’s manufacturing plant gives the company the flexibility to meet the increasing demand for high quality life saving equipment. New products are designed in our own research and development facility. New technology and automation allows G.M.S. to build a superior quality product and meet our customer’s time schedules. GIVENS MARINE SURVIVAL CO., INC. • 548 Main Road, Tiverton, R.I. 02878 (401) 624-7900 • http://www.givensliferafts.com GIVENS BUOY LIFE RAFT MODELS 12 PERSON 10 PERSON Deluxe Raft Dimensions Diameter: 108” Height: 53.5” Base Tube Dia.: 12” Top Tube Dia.: 10.5” Arch Tube Dia.: 9” Floor Area: 40.33 sq. ft. Weight: 235 lbs. Deluxe Raft Dimensions Diameter: 97” Height: 50.5” Base Tube Dia.: 10.5” Top Tube Dia.: 9” Arch Tube Dia.: 7” Floor Area: 31.5 sq. ft. Weight: 185 lbs. IOR 6, 8, 10 PERSON 8 PERSON Deluxe Raft Dimensions Diameter: 87” Height: 50.5” Base Tube Dia.: 10.5” Top Tube Dia.: 9” Arch Tube Dia.: 7” Floor Area: 24.3 sq. ft. Weight: 135 lbs. 6 PERSON IOR 8 Raft Dimensions Diameter: 96” Height: 50.5” Base Tube Dia.: 10.5” Top Tube Dia.: 9” Arch Tube Dia.: 7” Floor Area: 32.2 sq. ft. Weight: 85 lbs. 4 PERSON Deluxe Raft Dimensions Diameter: 78.5” Height: 50.5” Base Tube Dia.: 10.5” Top Tube Dia.: 9” Arch Tube Dia.: 7” Floor Area: 20.9 sq. ft. Weight: 120 lbs. Deluxe Raft Dimensions Diameter: 73” Height: 49” Base Tube Dia.: 10” Top Tube Dia.: 9” Arch Tube Dia.: 6” Floor Area: 18.6 sq. ft. Weight: 100 lbs. Larger sizes available upon request. Ask us for pricing and specs. VALISE Rugged vinyl for below-deck Givens Buoy Life Raft installations. EQUIPMENT PACK Various equipment packs to meet your needs. Packs can be customized with food, water, hand flares, parachute flares, fishing kits, USCG First Aid kits, watermakers, EPIRB, seasickness pills, etc. CANISTER WITH LOCKING BRACKET Best for on-deck installations. Provides security with pad-lock or combination lock. Quick release design allows raft to inflate even if bracket is still locked. GIVENS MARINE SURVIVAL 550 MAIN ROAD • TIVERTON, R.I. 02878 (401) 624-7900 • FAX (401) 625-1099 web: http://www.givensliferafts.com email: [email protected] CO., INC. SURVIVALCRAFT FREE FALL LIFEBOAT The SURVIVALCRAFT® FC FF59 FREE FALL lifeboat is designed, built and fitted out according to the latest SOLAS Regulations - 1996 amendments to SOLAS 1974. It is suitable for installation on cargo vessels, tankers and also on offshore oil and gas platforms. It is designed to be launched and recovered from a SURVIVALCRAFT® hydraulic ramp and is backed by a worldwide installation, commissioning, maintenance and repair service provided by our own team of mobile engineers. The design of the SURVIVALCRAFT® range of lifeboats draws on many years of experience gained by the founders of Survival Craft Inspectorate when they were carrying out repairs and maintenance on competitor's lifeboats. The design brief was to ensure that SURVIVALCRAFT® lifeboats are designed without compromise to guarantee maximum reliability in the harshest marine conditions and yet have the lowest possible lifetime ownership costs. This design philosophy is evident in every single component, from the smallest nut and bolt, to the choice of diesel engine and the release gear. The result of this design process and strict adherence to our rigorous quality control procedures gives us the confidence to offer a unique five-year after sales warranty on all SURVIVALCRAFT® lifeboats. Full details of the warranty are available on request. Main Features Hull and canopy are double skinned and moulded in fire retardant GRP. Integral buoyancy tanks ensure boat is self-righting even in damaged condition. Diesel engine with twin electric start. Available in fire protected version complete with external water spray and internal compressed air supply. Corrosion resistant materials used throughout - GRP, stainless steel, brass, hot dipped galvanised steel or marine grade aluminium. Full installation, commissioning, and maintenance service available worldwide. Unique five-year warranty. SPECIFICATION - SC FF59 FREE FALL Capacity 25 persons Length 5.90 metres Breadth 2.36 metres Height 3.10 metres Weight: Dry Cargo Version 2710 kgs - unloaded 4585 kgs - davit load Tanker version 3010 kgs - unloaded 4885 kgs - davit load Maximum drop height - 13.5 metres Moulded in GRP SURVIVAL CRAFT INSPECTORATE Findon Shore, Findon Aberdeen, Scotland, AB12 4RN Tel: + 44 (0) 1224 784488, Fax: + 44 (0) 1224 784111 www.survivalcraft.com E-mail: [email protected] Norsafe as TECHNICAL SPECIFICATION Made by: J. Dawes Approved by: B. Skaala Valid from: 13.09.99 GES 25 FREE FALL LIFEBOAT Document No. TEK - 325 Rev. date: Rev. No: 05 Page 1 of 4 1. TECHNICAL INFORMATION Dimensions - Overall Length Beam Height 7,50 m 2,75 m 3,42 m Boat Data Capacity, maximum 31 persons Weight, boat with equipment 4.443 kg Davit load, with 40 persons Installation height, maximum Speed, minimum Colour 7.000 kg 20,4m 6 knots Orange (RAL 2004) 2. MATERIALS Hull and Superstructure Boat structure Buoyancy material Seats Windows Fire retardant glassfibre reinforced polyester (GRP) Polyurethane foam Polyethylene seats with safety harness Impact resistant polycarbonate Fittings Handrails and steps Steering nozzle Tanks Towing bollard Sea water resistant aluminium GRP Sea water resistant aluminium Hot dipped galvanised steel 3. GENERAL DESCRIPTION Totally Enclosed Free Fall Lifeboat designed and manufactured according to latest SOLAS, Classification Society and National Authority requirements. The lifeboat provides a secure and protected means of escape for persons onboard vessels or platforms. The lifeboat is for skid launch by a specific davit. Design and construction fulfil the need for reliable, low maintenance standby and operation. q:\boats\ges 25\a - general technical documentation\tek-325_r05-ges25.doc Norsafe as TECHNICAL SPECIFICATION Made by: J. Dawes Approved by: B. Skaala Valid from: 13.09.99 GES 25 FREE FALL LIFEBOAT Document No. TEK - 325 Rev. date: Rev. No: 05 Page 2 of 4 4. HULL AND SUPERSTRUCTURE The lifeboat is fabricated in fire retardant glassfibre reinforced polyester (GRP). The space between hull and hull liner, and between deck and deck liner, is filled with polyurethane buoyancy foam. In fully flooded and loaded condition, the lifeboat is self-righting. If damaged below the waterline, buoyancy is sufficient to float the boat at safe level. 5. RELEASE MECHANISM Free fall release is activated by either of two, fully independent, hydraulic pump arrangements - both located on the transom. Primary release pump control handle is located at the helmsman’s position. Secondary release pump is located within reach of one of the aft seating positions. During launch, the hydraulic pump lifts the aft of the boat until the hook disengages the securing bar on the davit. The boat is equipped with a lifting sling to allow retrieval of the boat with a crew of three persons after launch. 6. EMBARKATION AND SEATING Embarkation is through the aft door. Seats are positioned on each side of the central aisle. All seats are anatomically shaped and angled, rear facing and fitted with a 4point harness to provide optimum safety and comfort during free fall launch. There is a forward hatch on top of the canopy and one at the helmsman’s position. 7. STEERING AND CONTROLS The lifeboat is equipped with hydraulic steering. A steering nozzle gives optimum manoeuvrability and increased bollard pull. Emergency steering is provided. The steering position is at the aft of the boat. The helmsman has a 360º view and controls the following: x x x x x Engine controls and instruments Steering Compressed air system (tanker version) Free fall release pump Electrical equipment q:\boats\ges 25\a - general technical documentation\tek-325_r05-ges25.doc Norsafe as TECHNICAL SPECIFICATION Made by: J. Dawes Approved by: B. Skaala Valid from: 13.09.99 GES 25 FREE FALL LIFEBOAT Document No. TEK - 325 Rev. date: Rev. No: 05 Page 3 of 4 8. ENGINE The boat is fitted with a SOLAS approved diesel engine with the following features: x Electrical starter, with two independent batteries x Fuel tank of sufficient capacity to run the fully loaded boat for 24 hours at a speed of 6 knots x Transmission allowing the craft to be driven ahead and astern x Freshwater cooling with header tank and external cooler. The engine can be run in the davit for a maximum of 5 minutes without overheating x Engine compartment with top access is located under the steering position x Under pressure relief valves providing sufficient air intake to prevent cabin under pressure when engine is running 9. ELECTRICAL EQUIPMENT The lifeboat is equipped with the following: x x x x x Main and emergency switch Electrical starter powered by two independent batteries Standby battery charging from 42 volt ship’s power supply Engine has a 12 volt alternator for charging batteries while boat is running Electrical panel with switches for interior lighting, navigation light, a 12 volt power outlet for searchlight and a switch for additional electrical equipment. There are circuit breakers for all electrical equipment 10. TANKER VERSION - ADDITIONAL For boats installed on tank ships and oil installations, the following is required: x Compressed air system of sufficient capacity to provide air for persons onboard and engine combustion for a minimum of 10 minutes. The system creates an over pressure inside the boat - limited by a relief valve - preventing intake from the external hazardous atmosphere. x Over pressure release valve preventing too large pressure inside cabin when using compressed air system. x Water spray system with an engine driven centrifugal pump. The system creates a deluge over the surface of the lifeboat, protecting from fire and maintaining cabin temperature. The sprinkler system is made of sea water resistant aluminium pipe work with spray nozzles. The sea water intake is at a low point under the boat, so flammable liquid is not drawn into the system. q:\boats\ges 25\a - general technical documentation\tek-325_r05-ges25.doc Norsafe as TECHNICAL SPECIFICATION Made by: J. Dawes Approved by: B. Skaala Valid from: 13.09.99 GES 25 FREE FALL LIFEBOAT Document No. TEK - 325 Rev. date: Rev. No: 05 Page 4 of 4 11. OPTIONAL EQUIPMENT x Power-supply for VHF consisting of: Separate battery with independent charging and wiring x Stainless steel sprinkler system Typical specification - subject to revision according to customer requirement. All products are subject to continuous review. Norsafe as reserve the right to change specification without prior notice. q:\boats\ges 25\a - general technical documentation\tek-325_r05-ges25.doc Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 2 GRÚAS DE CUBIERTA Petrolero de Crudo de 280.000 TPM Cuaderno nº12 "P" TYPE SERVICE CRANES Service cranes are designed for: - provision handling, - store and other deck equipment handling, - engine room handling. Type of crane Capacity P 10-08 10-12 10-16 20-08 20-12 20-16 30-08 30-12 30-16 40-08 40-12 40-16 40-20 50-08 50-12 50-16 50-20 60-08 60-12 60-16 60-20 80-12 80-16 80-20 100-12 100-16 100-20 Outreach Working speeds1) Hoisting Luffing Slewing Dimensions Power 1) Pedestal loading Weight approx. (t) Rmax (m) Rmin (m) A ( mm ) B ( mm ) C ( mm ) (m/min) (s) (min -1) ( kW ) M ( kNm ) F ( kN ) (t) 1 1 1 2 2 2 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 10 10 10 8 12 16 8 12 16 8 12 16 8 12 16 20 8 12 16 20 8 12 16 20 12 16 20 12 16 20 1,6 2,2 3,2 1,6 2,5 3,2 1,6 2,0 2,7 1,6 2,0 2,5 4,0 1,6 2,0 2,5 4,0 1,6 2,0 2,5 3,6 2,2 3,2 3,6 2,2 3,2 3,6 600 600 600 770 770 930 770 930 930 930 930 1200 1200 930 1200 1200 1200 930 1200 1200 1530 1200 1530 1570 1530 1530 1570 1200 1350 1350 1750 1750 2000 1750 2000 2000 2000 2000 2000 2130 2000 2000 2130 2130 2000 2130 2130 2200 2130 2200 3000 2200 2200 3000 1900 2100 2100 2850 2850 3150 2850 3150 3150 3150 3150 3150 3600 3150 3150 3600 3600 3150 3600 3600 3700 3600 3700 4850 3700 3700 4850 20 20 20 20 20 20 14 20 20 20 20 20 20 20 20 20 20 15 15 15 15 15 15 15 15 15 15 50 60 60 30 40 65 40 50 50 40 40 40 60 40 40 60 60 60 60 60 80 60 80 100 70 70 100 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,3 1,3 0,9 0,7 1,3 0,9 0,7 0,6 1,3 0,9 0,7 0,6 0,7 0,7 0,6 0,7 0,7 0,6 6 6 6 12 12 12 12 18 18 24 24 24 24 30 30 30 30 30 30 30 30 36 36 45 45 45 45 170 250 340 270 405 560 370 620 850 520 750 1000 1350 600 950 1300 1650 750 1400 1550 2000 1500 2000 2600 1900 2500 3100 40 45 50 55 60 70 70 95 100 100 105 120 150 110 130 150 160 130 150 180 190 190 210 240 230 250 270 2,2 2,9 3,3 2,8 3,3 5,3 3,2 5,2 5,9 5,0 5,4 7,0 10,0 5,2 7,0 9,5 10,5 5,3 8,0 9,8 11,0 9,5 11,5 16,2 11,5 13,0 16,5 1) Data valid for 3~440V, 60Hz, for standard cranes, other data on request. Crane can be delivered in a version with remote cable or radio controller. TOWIMOR reserves the right to change specifications without special notice. TOWIMOR S.A. OWIMOR ul. Starotoruñska 5, 87 - 100 Toruñ - Poland, tel. (+48 56) 62 15 374, 62 15 208, fax (+48 56) 65 42 517, 65 42 585 e-mail: [email protected]; www.towimor.com.pl “PH” TYPE HOSE HANDLING CRANES 2000 B C Cranes designed for hose handling of tankers, chemical carriers,LPG carriers Type of crane Capacity øA Outreach Working speeds1) Hoisting Luffing Slewing Dimensions Power1) Pedestal loading Weight approx. PH (t) Max (m) Min (m) A ( mm ) B ( mm ) C ( mm ) (m/min) (s) (min -1) ( kW ) M ( kNm ) F ( kN ) (t) 20-08 20-12 20-16 30-08 30-12 30-16 40-08 40-12 40-16 40-20 50-08 50-12 50-16 50-20 60-08 60-12 60-16 60-20 80-12 80-16 80-20 100-12 100-16 100-22 150-12 150-16 150-20 150-26 200-10 200-16 200-20 2 2 2 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 10 10 10 15 15 15 15 20 20 20 8 12 16 8 12 16 8 12 16 20 8 12 16 20 8 12 16 20 12 16 20 12 16 22 12 16 20 26 10 16 20 1,6 2,5 3,2 1,6 2,0 2,7 1,6 2,0 2,5 4,0 1,6 2,0 2,5 4,0 1,6 2,0 2,5 3,6 2,2 3,2 3,6 2,2 3,2 4,0 2,4 2,8 3,5 4,4 2,4 3,0 4,0 770 770 980 770 930 980 980 980 1200 1200 980 1200 1200 1200 980 1200 1200 1715 1200 1715 1800 1715 1715 1800 1800 2560 2560 2560 1800 2560 2560 1750 1750 2000 1750 2000 2000 2000 2000 2000 2130 2000 2000 2130 2130 2000 2130 2130 2200 2130 2200 3000 2200 2200 3000 3000 3250 3250 3250 3000 3250 3250 2850 2850 3150 2850 3150 3150 3150 3150 3150 3600 3150 3150 3600 3600 3150 3600 3600 3700 3600 3700 4850 3700 3700 4850 4850 5300 5300 5300 4950 5300 5300 20 20 20 14 20 20 20 20 20 20 20 20 20 20 15 15 15 15 15 15 15 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 13/26 2) 30 40 65 40 50 50 40 40 40 60 40 40 60 60 60 60 60 80 60 80 100 80 80 100 80 90 90 90 80 90 90 1,0 1,0 1,0 1,0 1,0 1,0 1,3 1,3 0,9 0,7 1,3 0,9 0,7 0,6 1,3 0,9 0,7 0,6 0,7 0,6 0,6 0,7 0,6 0,6 0,7 0,6 0,6 0,6 0,7 0,6 0,6 12 12 12 12 18 18 24 24 24 24 30 30 30 30 30 30 30 30 36 36 45 40 40 40 60 60 60 60 75 75 75 270 405 560 370 620 850 520 750 1000 1350 600 950 1300 1650 750 1400 1550 2000 1500 2000 2600 1900 2500 3450 3000 3900 4800 5910 2900 4950 6130 55 60 70 70 95 100 100 105 120 150 110 130 150 160 130 150 180 190 190 210 240 230 250 290 360 410 420 430 420 480 500 2,8 3,3 5,3 3,2 5,2 5,9 5,0 5,4 7,0 10,0 5,2 7,0 9,5 10,5 5,3 8,0 9,8 11,0 9,5 11,5 16,2 11,0 12,5 16,0 15,5 21,0 23,0 25,0 16,0 22,0 24,0 1) Data valid for 440V, 60 Hz, a.c.for standard cranes, other speed parameters on request. 2) 26 m/s only for 0-30% of load on the hook. Cranes are designed in accordance with OCIMF requirements Crane can be supplied from its self-contained power pack or from central pump system and can be equipped with cabin or open platform. TOWIMOR reserves the right to change specifications without special notice. TOWIMOR S.A. OWIMOR ul. Starotoruñska 5, 87 - 100 Toruñ - Poland, tel. (+48 56) 62 15 374, 62 15 208, fax (+48 56) 65 42 517, 65 42 585 e-mail: [email protected]; www.towimor.com.pl Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 3 C.O.W. Petrolero de Crudo de 280.000 TPM Cuaderno nº12 VP MONOMATIC T2S TANK WASHING MACHINE The VP Monomatic T2S single-nozzle tank washing machine for fixed installations in Crude oil and product tankers, OBO’s and Bulkers. • Programmable. • Bronze or Stainless Steel construction. • Turbine drive. Self start. • Integral control head. • Deck-mounted. • Crude oil or water wash. • Powerful efficient jet. • Four overlapping wash arcs. (Multi-stage). Variable wash pitch up to 18°. (Single stage). • Two interchangeable programming modules. Singlestage and Multi-stage. • Maintenance free below deck. • 4 nozzle sizes – up to 168m³/hr. 1 / 2 VP-MONOMATIC-T2S.PDF Issued JULY 02 Performance Specification Suitable for tank washing on all types of tanker subject to material selection, but in particular VLCC’s and ULCC’s for crude oil washing. Materials: Bronze cleaning head with selected Stainless Steel components. Mild Steel downpipe and flanges – all triple epoxy coated. Alternatively in Stainless Steel 316L. Housing: Cast iron with copper addition. Flanges: Inlet flange 100mm/DIN/BS/ASA/JIS. Separate filter screen and gasket supplied. Deck flange designed to suit standard 318mm (10 or 12 studs) opening or built to vessel requirements. Design: Single ‘maximum energy’ nozzle with smooth jet flow for efficiency. Self start turbine drive with integral programmable control head for specific multi-stage tank washing. The machine has a maintenance free cleaning head lubricated by the wash media. Operation: Single nozzle helical wash. Nozzle pitch on each rotation infinitely variable up to 18° on single stage (set by operator). On multi stage pre set arcs 2° Down – 6° Upwards Pass nozzle pitch. Typical wash cycle: Variable time. (Example 160° - 0° - 160° at 2°/6° pitch (106 revs = 320° = 90 minutes.) Cycle time typical of 38mm nozzle. Nozzles: Sizes from 28mm to 38mm. Performance data below. (1) Jet – (C.O.W.) = Classification society approved length of wash jet with maximum. (2) Jet – (Water) – Maximum length of wash jet – horizontal throw. 2 / 2 VP-MONOMATIC-T2S.PDF Issued JULY 02 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 4 CALDERA Y GASES DE ESCAPE Petrolero de Crudo de 280.000 TPM Cuaderno nº12 Exhaust gas economizer MISSION TM XW “MINERVA ALICE” equipped with one AV-6N (now called MISSIONTM XW) and two oil-fired MISSION™ OM boilers. The MISSION™ XW is a water tube, forced circulation exhaust gas economizer. It is specially designed to utilize thermal energy in diesel engine exhaust gas but the basic design suits numerous applications. Steam capacity: 0.2 - 17.0 t/h Design pressure: 18 bar(g) or 24 bar(g) MISSIONTM XW Exhaust gas economizer Description The economizer can be supplied Boiler characteristics: The MISSION™ XW is a water tube, with a dividing wall system for con- Forced-circulation exhaust gas forced circulation exhaust gas eco- nection of several exhaust gas nomizer. It is specially designed for sources to one economizer. heat recovery from diesel engine economizer Water tube economizer with gilled tubes for exhaust gas heat exhaust gas but the basic design The MISSION™ may be used in con- suits numerous applications. junction with an oil-fired auxiliary recovery Robust, well-proven construc- boiler or a separate steam drum, in tion, able to withstand vibra- The heating surface is made of both cases acting as a steam/water tions and exhaust gas pulsation double gilled tubes with a spacing separator. which minimizes soot build-up. It is which ensures the required out- supplied with an efficient cleaning In connection with a thorough system with steam or with com- revision/standardisation of Aalborg pressed air sootblowers. Designs with single gilled tubes or bare tubes are also available Heating surface composition Industries' marine boiler product range, the exhaust gas economizer previously referred to as AV-6N has be renamed to MISSION™ XW. put from the most compact unit Efficient, well-proven cleaning system with steam or air soot blowers Superheater and preheater as an option www.aalborg-industries.com DATA SHEET series © Aalborg Industries Marketing, June 2005 (Reservation is made for design data changes without prior notice). Your Preferred Partner The medium capacity modular boiler plant MISSION TM OM DN 40 DN 40 The MISSION™ OM boiler is supplied as a standard, preassembled unit. The furnace is built of membrane walls. Sufficient circulation is ensured by downcomers. The optimally designed pintube elements ensure high performance. These elements are also used for support of the top plates of the furnace and the boiler. Capacity range: 14-45 t/h 18 bar (g) design pressure 14 – 45 t/h, 18 bar (g) MISSION™ OM boiler Capacity and dimensions S TA N D A R D P R O D U C T R A N G E Steam capacity kg/h Design pressure Thermal output at 100% MCR Height H Diameter D (incl. insulation) Width W1 Heating coil removal Width W2 Burner removal # Flue gas outlet connection Boiler dry weight ## Water volume bar (g) kW mm mm mm mm DN ton m3 14,000 18 9.8 7,300 3,000 2,015 3,320 700 19.0 8.3 16,000 18 11.2 7,800 3,000 2,015 3,440 700 20.3 8.1 20,000 18 14.0 7,900 3,300 2,165 3,595 900 24.7 10.0 25,000 18 17.5 8,700 3,300 2,165 3,820 900 27.0 10.5 30,000 18 21.0 9,000 3,600 2,315 4,000 1,000 32.9 12.6 35,000 18 24.5 9,620 3,900 2,465 4,775 1,000 38.4 15.1 40,000 18 28.0 9,660 4,100 2,565 4,735 1,200 43.3 16.6 45,000 18 31.5 9,660 4,100 2,565 5,690 1,200 45.7 17.0 # With KBSA steam atomising burner ## Without burner and accessories Capacity 45,000 kg/h is with extended furnace. DATA SHEET series © Aalborg Industries 2001, rev.: 3.0, October 2005 (Design data are subject to change without prior notice). Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 5 GENERADOR DE GAS INERTE. Petrolero de Crudo de 280.000 TPM Cuaderno nº12 Inert Gas Systems for the tanker industry Risk Management during sea transport, unloading and tank cleaning is crucial to the tanker industry. International IMO/SOLAS conventions requiring installation of IGS plant have therefore existed since 1974. Aalborg Industries offers an innovative, compact IGS solution that can be controlled and monitored in unison with the boiler plant. Inert Gas Systems help prevent explosions in cargo tanks To funnel To funnel P/V breaker (pressure/vacuum) Aux. boiler Scrubber IGS fan Deck water seal Leading the way in safety Risk-reduction made compact Aalborg Industries has almost 30 The extensive expertise gained over years of experience in the develop- the years was put into Aalborg ment and delivery of around 600 Industries’ own compact and effi- Inert Gas Systems (IGS) to the world’s cient IGS plant which was first devel- major tanker operators. In fact, oped in 1996/97. Trend-setting The Frontline crude oil tankers, Aalborg Industries helped pinpoint product development and constant “Golden Stream” and “New the causes and factors involved in design improvements are key factors Vista”, built at Hitachi Zosen the series of tanker explosions that in the innovative approach of Corp. are equipped with IGS of in 1969 prompted the tanker indu- Aalborg Industries. Aalborg Industries IGS 20,250 m3/h respectively 20,630 m3/h capacity. stry to voluntarily introduce the IGS to help prevent explosions in cargo A thoroughly global group of com- The Chevron tanker “Frank A. tanks. Regulations for installation of panies, Aalborg Industries is the Shrontz” (centre page), built at IGS on tankers were adopted by the world’s only IGS producer who is Samsung Heavy Industries, is International Conference on Safety also a boiler manufacturer. We offer equipped with an 18,750 m3/h IGS. of Life at Sea (SOLAS) in 1974. our customers the benefits of combined control of IGS and boiler systems – always ensuring optimal performance. Risk Management with an innovative design Based on years of experience effectively reduces the oxygen con- The scrubber tower ensures stable During transportation and storage tent in cargo tanks to below 8% by cooling and cleaning performance of crude oil and refined products supplying inert gas. The IGS washes under any operating condition. And there is a real risk that explosive gas and cools the boiler flue gas, con- the design of the filler material pro- mixtures form in cargo and slop verts it to an inert gas, and distrib- vides a well-balanced distribution of tanks. Often referred to as the fire utes it to the cargo tanks. the gas flow and spray water in the scrubber tower. triangle, the three elements in a tank explosion are flammable gas, Cost-effective solution oxygen and heat. By controlling the The design of the corrugated IGS plant advantages: oxygen content in the cargo tanks, packing in scrubber and demister ■ Effective gas cooling and the IGS prevents explosions, even ensures highly effective removal of cleaning when the two other elements are solid particles, SOx and water mist. ■ Stable performance present. The innovate, compact design gives ■ Low power consumption low cooling water consumption and ■ Minimum maintenance Flexible capacity therefore high efficiency and low ■ Long life Aalborg Industries’ IGS plants are power consumption. designed for capacities of 3,00030,000 Nm3/h. Our IGS solution Easy implementation and on-screen documentation Technological excellence Customer-oriented approach Aalborg Industries offers fast quota- We can provide a package offer and tions thanks to the standard design commissioning of the IGS and boiler of our IGS solutions. CAD dimension plants. and arrangement drawings can be supplied on floppy disk for easy Maintenance inclusion in shipyard drawings, sup- Less servicing and longer lifetime plemented by simple and standard with: technical specifications. This mini- ■ a standard capacity of 500 m3/h. No maintenance of scrubber packings and demister mises the amount of engineering required by the shipyard – and im- The IGS can be supplied with a topping up Inert Gas Generator with ■ High-performance lining ■ Materials selected to cope with proves overall economy. corrosive working environments The IMO/SOLAS 1974 regulations – covering all new crude and product carriers of 20,000 tonnes dwt or above – require that the oxygen content in the tanks is controlled to prevent explosions. Combined control of IGS and boiler systems Versatility and integration Designed for the real world The boiler load can be controlled A PC monitor with a graphic user automatically in optimised opera- interface enables complete remote tion to meet inert gas demand and control and monitoring of the inte- steam demand for cargo unloading. grated IGS and boiler systems, either Easy remote control and Automatic operation also applies from the engine control room or the monitoring of the integra- when boiler operation is required cargo control room. This joint moni- ted IGS and boiler system only for production of flue gas for toring of the IGS and boiler systems the IGS. effectively simplifies operation and meets today’s requirements for The IGS system is optimised for maximum safety during cargo unloading and tank cleaning. Fuel oil saving during IGS topping reduced ship crews. up mode is made possible by installing a burner with a very large turn Aalborg Industries offers both boiler down ratio while maintaining a low plant and IGS from our own product oxygen content in the flue gas. line and can integrate them in a combined system. World-wide service network Aalborg Industries’ international boiler and combustion technology and production network are certified to the highest quality standards. Consequently, the end users of Aalborg Industries equipment receive full technical support from our own dedicated engineers in both service and spare parts' supplies. Complete capability Recognised as the world’s leading marine boiler manufacturer, Aalborg Industries also has an extensive production of inert gas systems, thermal fluid heating systems and heat exchangers. Please visit our website: http://www.aalborg-industries.com Business Centre: Sannomiya Intes, 6th floor Your local contacts: 1-8, 7-chome, Isogami-dori ■ China: Tel. +86 21 6886 3565 ■ Japan: +81 3 3584 8351 Chuo-ku, Kobe 651-0086 ■ China: Tel. +86 411 270 9291 ■ Korea: Tel. +82 51 703 6162 Japan ■ Denmark: Tel. +45 9930 4000 ■ Netherlands: Tel. +31 181 650 500 Tel. +81 78 271 5720 ■ Dubai/UAE: Tel. +971 4 324 1061 ■ Singapore: +65 261 9898 Fax +81 78 271 5741 ■ Finland: Tel. +358 2 838 3100 ■ Sweden: Tel. +46 8 580 243 00 E-mail: [email protected] ■ Hong Kong: Tel. +852 2836 3826 ■ USA: Tel. +1 281 862 2245 Halskov & Halskov 03/2001 Aalborg Industries K.K. DETEGASA TECHNICAL SPECIFICATION FLUE GAS SYSTEM FGS18000 FLUE-GAS SYSTEM SPECIFICATION Nº FGS-18000 SIZE 18000 Techinical Characteristics of the main components of the system are detailed below. 201 SCRUBBER (ITEM 14) The unit incorporates a three (3) stages of impingement baffle trays to clean the flue gases from the boiler uptake. The DETEGASA system incorporates a control to maintain a constant and correct operating velocity through the scrubber at varying output gas volumes required to the tanks. This is achieved by recirculating some inert gas around the scrubber. The operation is controlled by the modulating valves, main control and recirculation, described later in this specification. Scrubber Performance Solid Particle: 90% of all particles in the flue gas greater than five microns in size with inlet contents as large as 250 mg/m3. Substantial removal of submicronparticles is achieved. Sulphur Compounds: At a sea temperature of 65 degress F. 90% of sulfur dioxide will be removed, with inlet contents of 0,3%. Material Of Construction Scrubber Shell: Fabricated from mild steel plates. Scrubber Lining: Flexible rubber or Polyester coating over all surfaces and flange faces-Spark tested for continuity. Gas inlet: AISI 316L in incoloy 825 partly submerged in water to give water seal against stack pressure. Baffle Trays GRP in PVC. Demister Polypropylene knitteed held between top and bottom GRP or PVC support grids. Quench Spray Incoloy 825 External Finish One coat Zinc Silicate (60 microns) Spray Nozzles Inconel 625 or similar. ( Unit is pressure tested to 5 PSI before dispatch ). Ancillary Equipment The gas scrubber is complete with the following items and features: DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 1 of 7 DETEGASA TECHNICAL SPECIFICATION FLUE GAS SYSTEM FGS18000 Gas temperature gauge High water level switch Drain valve Adequate access Pressure points Inspection ports See drawing Nº TL-000-G01 Main Dimensions Of Gas Scrubber Sea Water Supply To top tray 215 m3/h. Quench sprays 140 m3/h. Water seal scrubber 15 m3/h. Total to scrubber 370 m3/h. To Deck Water Seal 10 m3/h. 202 FAN UNITS (ITEM 21-22) Qty. 2 Casings Material Fabricated from 6 m/m thick mild steel plate stiffened Connections Inlet and outlet connections can be oriented to suit plant layout. Lining With soft rubber, poliester coating or adequate protection. Shaft Stainless Steel 316, or CU-AL-10NI. Drain Connections at lowest part of scroll (2"). Other Inspection cover. Water washing connections. Impeller Material Fabricated from Ni-AL-Br or AISI 316. Coupling Grid type flexible coupling Bearings Mounted externally Balance Dynamic Supply Complete with prime mover on a combined base frame. Temperature switches are provided for fan outlet connections for alarm indication and shutdown. Perfomance Details Flow at 20º C-500 mm.W.G. 20340 Total Delivery Pressure mm.W.G. 1.900 Absorved Power. Kw. 132 Speed. RPM 3.550 Motor fitted. Kw 160 Motor enclosures - Marine TEFC: 203 440 VAC, 3 Phase, 60 Hertz. DECK SEAL - WET TYPE UNIT (ITEM 36) Qty 1 Overall Dimensions: I.G. inlet and outlet Dia.ND 550 Material Of Construction Casing Mild steel DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 2 of 7 DETEGASA TECHNICAL SPECIFICATION FLUE GAS SYSTEM FGS18000 Lining Soft rubber ; poliester coating or adequate protection. External finish One coat Zinc Silicate (60 microns). Demister Polypropylene; fitted between top an bottom grids. Steam heating coil Suitable for sea water. Other Elements Non - return valve, at water inlet connection. Water flow switch with alarm contacts for installation by shipyard in the water feed pipe in a "GAS-SAFE" area. 204 PRESSURE / VACUUM BREAKER (ITEM 43) Qty. 1 Material Mild steel plate Overall Dimensions See drawing Nº RPV-000F-G01. Pressure 2100-2300 mm.wc. Filling Medium Internal Coating Vacuum Epoxy 500 - 750 mm.wc. Ethylene Glycol DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 3 of 7 DETEGASA TECHNICAL SPECIFICATION FLUE GAS SYSTEM FGS18000 800 SCOPE OF SUPPLY STANDARD SUPPLY We detail below our Standard Scope of supply. ! Engineering. As detailed in Chapter 100 of the Specification. ! Scrubber unit complete with accessories as detailed in Chapter 201 of the Specification ! Two (2) electrically driven inert gas blowers, 100% capacity each, as detailed in Chapter 202 of the Specification. ! One (1) deck water seal complete as detailed in Chapter 203 of the Specification. ! One (1) P/V Breaker as detailed in Chapter 204 of the specification. ! One (1) local control panel (Main Control Panel) as described in Chapter 205 of the specification. ! One (1) cargo control room panel with mimic diagram as detailed in Chapter 206 of the Specification. ! One (1) panel for installation in engine control room. ! One (1) panel in the wheelhouse. ! One (1) pneumatic control panel situated nearby the inert gas fans, comprising, solenoid valves, pressure switches and other equipment as required. ! One (1) set of control equipment, including the elements detailed in Chapter 207 and other control elements that would be required for the correct operation of the system. ! One (1) oxygen analyzer, fixed type. ! Different Inert Gas Valves: -Two (2) boiler uptake. Items 07/08. -Two (2) main fan inlet. Item 17/18 -Two (2) rubber expansion bellows Item 19/20. -Two (2) main fan outlet. Item 27/28 -Two (2) rubber expansion bellows. Item 23/24. -One (1) main control valve. Item 33. -One (1) non-return valve. Item 37. -One (1) purge valve. Item 94 -One (1) deck main isolation valve. Item 38. -One (1) recirculation valve. Item 31. -One (1) gas-free inlet valve. Item 16 -One (1) safety valve. Item 34. -Two (2) air seal valves. Item 12/13. Optional Supply: • One (1) topping-up Inert Gas Generator Capacity 500 Nm3/h. Item 93 (See Annex I) DRAWING LIST Flow Diagram (4 pages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI-001F-F01I Srubber General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TL-000F-G01I Deck Seal General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SC-000F-G01I Pressure/Vacuum Breaker General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RPV-000F-G01I DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 4 of 7 DETEGASA TECHNICAL SPECIFICATION FLUE GAS SYSTEM FGS18000 Annex I Topping-up Inert Gas Generator (Item 93) OPTIONAL SUPPLY An inert gas topping-up generator is described below. Can be supplied as an option for the production of inert gas by combustion of 2 Diesel oil. 1. Generator Type IGG 500 Nm3/h. 2. Output Data 2.1.1. Capacity 500 Nm3/h. 2.1.2. Discharge Pressure 1500 MM. 2.1.3. Discharge Temperature 5º C. Above sea water. 2.1.4. Gas Composition 2.1.5. Dewpoint WC. (Dry Basis) Nitrogen (N2) 84% Oxygen Max. 4% (O2) Sulphur Oxides (SO2+SO3) 50ppm max. Hydrogen (H2) 100 ppm max. Inert Trace Gases Balance Saturated. 3.- This unit is also able to deliver the same amount of air for gas freeing with the same dewpoint. DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 5 of 7 DETEGASA TECHNICAL SPECIFICATION 4. FLUE GAS SYSTEM FGS18000 Supply Data 4.1. Fuel Type: 2 Diesel. Inlet Pressure 0,6 Ata Flashpoi nt 72º C. Min. Consumpti on 39 Kg/h. Capacity 20 m3/h max. 4.2. Instrument air for starting only Quality Free of dirt 5 Kg/cm2 min. Supply pressure 7 Kg/cm2 max. 4.3. Electricity Supply System 440 V III 60 Hz Power of electric motors: 1 x 100% Blower, HP Rating/actual Kw 15/10 Controls KW Oil Pump Rating/actual KW 0,5/0,3 0,3 4.4. Cooling water for combustion chamber and scrubber Consumption 46 M3/h. Quality 0,5 Mesh filtered Inlet Pressure 30 mWC Max. 14 mWC. Min. Outlet Pressure Inlet Temperature 3 mWC or less. 32ºC. Max. 0ºC. Min. 4.5. Combustion air Average Pressure 760 MM Mercury Inlet Temperature 40ºC. Max. Consumption for combustion 590 m3/h. Relative Humidity (40ºC) Max. 90% Supply Pressure (Kg/cm2). Max. 7 4.6 Instrument air Quality Free of dirt, oil and water. DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 6 of 7 DETEGASA TECHNICAL SPECIFICATION Consumption FLUE GAS SYSTEM FGS18000 (Aprox.) 7m3/h. Min. 5 DRAWING LIST General Arrangement & Interfaces . . . . . . . . . GGI-0500-G01I Flow Diagram . . . . . . . . . . . . . . . . . . . . GI-00F-F01I DESARROLLOS TECNICAS INDUSTRIALES DE GALICIA, S.A. (D.E.T.E.G.A.S.A.) Address: CTRA. CASTRO / MEIRAS, VALDOVIÑO, 15550 LA CORUÑA, SPAIN P.O. BOX: 566 - 15480 EL FERROL - (LA CORUÑA) - SPAIN PHONE: +34-981-494000 FAX: +34-981-486352 E-MAIL: WEB: [email protected] [email protected] www.detegasa.com Page 7 of 7 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 6 EQUIPO DE AMARRE Y FONDEO. Petrolero de Crudo de 280.000 TPM Cuaderno nº12 MOORING CAPSTANS WITH HYDRAULIC DRIVE Technical parameters Type Pull [ kN ] Nominal Speed [ m/min ] Hydraulic Drive Volume Work Flow Press [ l/min ] [ bar ] Rope breaking force [ kN ] G1H 10 10 G2H 20 20 50 ÷ 80 G3H 30 30 100 ÷ 200 G5H 50 G8H 80 G10H 100 G12H 125 140 350 ÷ 400 G16H 160 150 350 ÷ 400 0 ÷ 15 55 85 30 ÷ 50 250 100 250 ÷ 300 300 ÷ 350 300 ÷ 350 Other sizes and parameters on request. Dimensions Dimensions Nominal Pull [ kN ] A B C D L [ mm ] 10 250 250 457 710 360 360 640 900 450 450 960 1 300 20 30 400 50 80 100 125 650 160 TOWIMOR S.A. OWIMOR ul. Starotoruñska 5, 87 - 100 Toruñ - Poland, tel. (+48 56) 65 50 772, 62 15 208, fax (+48 56) 65 42 517, 65 42 585 e-mail: [email protected]; www.towimor.com.pl Modular Deckmachinery • • • • • • Significant time saving for installation More flexibility for foundation design Deck sheer has no influence on installation Low requirements on the foundation’s accuracy Full motor protection against sea-water No lead-through of wires through the deck design acc. to DIN 3730 and DIN 4568 - patent pending worldwide © Rolls-Royce plc 2003 Tel. +44 117 974 8500 Fax +44 117 979 2607 www.rolls-royce.com Printed in Norway www.rolls-royce.com PO Box 31 Fishponds, Bristol BS16 1XY, England Naval Marine Fax +47 70 01 40 05 Tel. +47 70 01 40 00 PO Box 160, N-6065 Ulsteinvik, Norway Commercial Marine Rolls-Royce plc MPDM 0503 Whilst this information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or associated companies. The information in this document is the property of Rolls-Royce plc and may not be copied, or communicated to a third party, or used, for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce plc. Reliable solutions make efficient operations deck machinery The test centre has automatic fishing and naval applications. and manual hoisting capacity above 100 tonnes. Six winch stands are At the test centre the new winches are tested and approved. It is also used for testing and calibration of winches after repairs. Rolls-Royce is one of few suppliers worldwide that offer low-pressure The ergonomically-designed Captain’s chair features integrated winch controls in the armrests. hoisting capacity up to 15 tonnes, winches located in Brattvåg, Norway. standard for offshore, merchant, 3 The Rauma Brattvagg modular concept offers tailor-made anchoring and mooring winch solutions from a range of standard modules. the lowest operating cost. an approach that delivers quality at from fully optimised performance development, the customer benefits Rolls-Royce has a test facility for installations on all types of vessels. merger of Hydraulic Brattvaag, Focusing strongly on continuous practically become an industry programme available for customised The name itself is a result of the and consistent equipment support – customer with the best option was manufactured as early as 1942. and four for tests with load. To ensure the best performance, winch range. This provides the Rauma Brattvaag hydraulic winch available; two for re-generative tests Today, the winch systems have and electric drive options for its name Rauma Brattvaag. The first Norwinch and Rauma Winches. hydraulic, high-pressure hydraulic There is a proud tradition behind the A pioneer in technology and development Deck machinery constant pressure type. One pump can simultaneously supply a number of winches and other hydraulically driven devices. The high-pressure drive has excellent stalling and effective low speed performance. It is easy to install, operate and maintain. Three speed pole-change drive The nearly maintenance-free electric motor is of squirrel-cage rotor type, without mechanical contact between the rotor and the stator. The motor is equipped with standstill heating, temperature sensors and a fail-safe brake. The winch control is precise and easy. Speed steps in both directions are obtained by a single lever. Electric systems are easy to install and provide quick start in all customer, low-pressure hydraulic, high-pressure hydraulic, frequency- converter electric drive or pole- change electric drive. The choice of drive type often depends on type of application and the actual winch operations. Low-pressure The low-pressure drive has been produced by Rolls-Royce since 1942. The key characteristics of the motor are foremost reliability and robust- ness. In addition, the low-pressure drive gives dynamic braking, low noise level and is easy to operate. Further advantages are stepless speed regulation and high-torque. Because it has few mechanical parts, the low-pressure drive is less 4 pressure drive is of an open loop, systems can be, as required by the environmental conditions. The hydraulic system for the high- The power source for the winch High-pressure maintenance costs. drive options suitable for all types of vessel. exposed to wear and tear, giving low Rolls-Royce offers three different Rauma Brattvaag™ drive options for all types of vessel living and working environment. operation helps to provide a good performance, and smooth low noise system also offers good stalling control and anchor nesting. The drive the use of very low speed for clutch available. The stepless control allows advanced electric drive technology represents the latest and the most The frequency converter model Frequency converter drive The low-pressure drive gives dynamic braking, low noise level and is easy to operate. The high-pressure drive has excellent stall characteristics and effective low speed performance. 5 The electric based winches are delivered with pole-change or frequency-converter drives. Drive options 6 COOPERATION Rolls-Royce sales representatives are experienced in module-based system technology, and are highly knowledgeable about the possibilities that it offers. They give advice to suit customer requirements early in the project stage. SHORT RESPONSE TIME When Rolls-Royce or our international representatives receive your enquiry, our marine engineers will configure a module-based system to meet your requirements. CONFIGURATION Using our database system we can customise the winches with our wide range of standard options and get quotation and dimensional drawings for the winch system. TIMELY DELIVERY Global production and distribution ensures that the module-based winches are produced close to our customers at competitive prices, to an agreed quality and with the promise of timely delivery. quality, elimination of prototype benefits are short lead times, high as well as in delivery times. Further efficiency in customer applications process enables flexibility and commercial vessels. The production standard modules for naval and and mooring winches made up from concept offers tailor-made anchoring The Rauma Brattvaag modular LOCAL EXPERTISE Through a number of subsidiaries around the world, our experienced service engineers can carry out close product follow-up on site. This covers technical back-up and installation assistance, consultancy services and quality assurance. Suitable for all kinds of vessels such as: • tankers • dry cargo ships • passenger ships • ferries • workboats • offshore vessels • fishing vessels • naval vessels Typical applications: Anchoring and mooring – the modular concept 7 GLOBAL SERVICE AND SUPPORT Rolls-Royce provides worldwide back-up for its winches. Our service engineers carry out scheduled inspections and maintenance programmes under specific agreements with an owner. We take life-long care of supplied equipment! delivery. our own assembly workshops before process. The equipment is tested in team controls the whole delivery are our own, and the Rolls-Royce Both mechanical and system design cycle costs. risks, variety of lay-out and low life- Anchoring & mooring stainless steel. install. The modular design and the 8 brake is an external contracting band run on roller bearings. The drum All shafts, including the main shaft, performance. budgetary constraints and optimum modules to meet the strictest the customer to combine the relevant starter is located below deck. locatable control stands. Only the motor and one or more freely electric motor, starter for the electric components – the winch with an system consists of three basic The electric anchoring and mooring Electric systems such as the pins, are made of winches is light, compact and easy to standard option programme allows brake. All important brake parts, The range of anchoring and mooring The Rauma Brattvaag™ module-based system simple, yet extremely, reliable solutions. The low-pressure system has dynamic braking as standard and high lowering speed and no overspeed. In addition, use of band brake during anchor operation is unneccesary, which reduces wear and tear, safe and easy operation. power pack and the winch itself, with a hydraulic motor and the control valve mounted on the winch. The high-pressure systems is based on a working pressure of 200 to 280 bar. The design of the internal hydraulic circuits avoid the need to install separate drain lines – instead, Cable lifter Chain stopper The system is characterised by The system consists of the hydraulic oil is led through return lines. Low-pressure systems Hydraulic high-pressure systems Manual brake Power pack • stainless steel brake drums of rotation, brakes and clutches • remote control for speed, direction • autotensioning OPTIONS Mooring winches Hydraulic brake Control stand • stainless steel brake drum surface • chain stopper • cable length indicator • independent driving gear lowering 9 • automatic remote control for anchor Windlasses The range of mooring winches is from 5 to 40 tonnes of pulling capacity and anchor windlasses up to 137 mm chain. Anchoring & mooring 10 Rolls-Royce bulk tank systems are delivered for Cement, Barite and Bentonite with dome or cone-shaped tanks. Capstan winches from 1.5 - 15 tonnes. The air dryer de-humidifies compressed air before entering the dry bulk tanks. De-humidified air reduces the possibility for pipe clogging. Tugger winches from 1.5 - 30 tonnes. The compressors compress the air (5.6 bar) which is used for transport of dry bulk material. A total system supplier for supply and service vessels The cargo handling system is delivered with easily operated monitoring and control systems. This capability is unique to Rolls-Royce and has been developed products to integrated systems. tailored to the specific application. developed by utilising the latest technology in design and production, The dimensions of the winches are The Rauma Brattvaag products are Electric driven windlass/mooring winch. available types of drive systems. requirements – from individual 11 in close cooperation with customers. The winches can be delivered with all operating profitability. contributes further to ensure high throughout the vessel’s lifetime tonnes. The low maintenance costs capacity from 1.5 tonnes to 625 This includes winches with pull market to the best of our ability. to satisfy the supply and service Solutions that meet our customer Suitable for: • platform supply vessels • offshore support vesssels • diving support vessels • stand by/field support vessels • anchor handling tug supply vessels Typical applications: valves, air dryers and compressors. with remote controls, tanks and tailor-made cargo handling systems systems. Rolls-Royce also offers pack systems, control and monitoring chain rollers, stern rollers, power kinds of winches, spooling devices, service fleet. The range comprises all supplier to the offshore supply and Rolls-Royce is the most experienced Anchoring and mooring windlasses are tailored to the vessel and its operation. Up to 30 tonnes. Towing and anchor handling winches tension of the wires. in order to minimise the risks of human failure. In addition, they assure great precision, which is harbour tugs. The dimensions of the winches are tailored to the specific vessel and its operations. 12 storage winches and stern rollers especially important in deep waters. based systems is of vital importance, suitable for both AHTS vessels and The product range also includes The use of highly advanced computer tonnes pull. These winch systems are The DTL NT is a dual-winch monitoring system, informing the user about length, speed and tension. information about length, speed and pressure hydraulic or electric drives, and offer capacities of up to 625 monitoring) equipment provides The DTL (digital tension and length deep sea or towing operations. of the winch systems, whether it is gives the operator complete control The Towcon NT monitoring system systems that towing vessels require. as well as all other kinds of winch handling and towing duties use low- Suitable for: • AHTS vessels • combined offshore service vessels • harbour tugs Typical applications: Rauma Brattvaag winches for anchor- wide to secure valuable applications. winches are used by operators world- a Rauma Brattvaag solution. These strongest towing winch ever built is handling and towing winches. The developing the largest anchor- Rolls-Royce is the fore-runner in Winches and winch equipment for offshore and harbour tugs Towcon NT is a Windows-based monitoring system. Graphic display shows length, tension, pressure, speed, temperature, couplings and brakes. Rolls-Royce offers a wide range of towing winches and systems for harbour tugs. Storage winch. Stern rollers are delivered as single, twin and triple rollers. MWL up to 800 tonnes. 13 Towing and anchor handling winches 14 Windlasses Chain jacks Serving the exploration and production market Drum winches Traction winches hydraulics, or electric drive. to applications in the offshore oil & Typical applications: low-pressure or high-pressure range of deck machinery customised Chain stoppers for precise handling and control. with control and monitoring systems Most of the products are delivered chain jacks and chain stoppers. tion, Rolls-Royce supplies fairleads, chain) and traction winches. In addi- combination winches (wire/rope/ Chain fairleads Wire fairleads for every task. develop the best solutions possible point of contact, enabling us to 15 items, Rolls-Royce provides a single design and production of all major Being a total supplier with «in-house» customer cooperation. very much thanks to continuous close for safe operation in all climate zones, high-quality and reliable machinery Suitable for: • semi-drilling vessels • rigs • semi-FPSO/production rigs • FPSO • jack-up • pipe-laying barges • seismic vessels • shuttle tankers • drilling ships rings and turnings, anchor mooring windlasses, anchor mooring drums, We have a reputation for supplying product range comprises turret bea- gas industry. The Rauma Brattvaag The winches can be supplied with Rolls-Royce provides a complete Towing and anchor handling winches 16 Synchro Autotrawl System 2002 Electric drive systems 2000 New generation hydraulic motor 1999 New generation Synchro Autotrawl 1988 Twin-rig trawling innovation The first winch net sensors, echo sounders etc. • Automatic communication with trawling • Handles bottom- and pelagic triple-trawl systems • Can handle single-, double- and pumps in automatic mode • Automatic start/stop of required length adjustment • «Split function», for independent • Graphical display of net alignment touch screen based on monitoring system with • Custom designed display pictures, Key features 1969 Release of the first and the original 1942 The first hydraulic winch Innovations since 1942 flexibility. stability, simple operation and great technology providing excellent The system is based on the latest arrangements. for single-, double- and triple-trawl for maximising the catching ability Autotrawl is the optimum solution to prevent damage. The Synchro system pays out wire automatically ditions, and if the trawl snags the speed, even under difficult con- The trawl is kept moving at constant changing course during trawling. It keeps the trawls fully open when functions are fully integrated. essential control and monitoring advanced on the market, and all The trawl system is one of the most trawl, pelagic trawl and pair trawl. demersal trawl, triple-rig demersal single-rig demersal trawl, twin-rig developed for dynamic control of The Synchro Autotrawl system is Rauma Brattvaag™ Synchro Autotrawl system Synchro RT makes it possible to trawl with split function on the winch, with both single-, double- and triple trawl. 17 The illustrations show the advantage in controlling the trawl(s) by using Synchro Autotrawl. Winches for fishing vessels regulation, low maintenance costs and flexible arrangement. winches, Synchro Autotrawl, winch 18 operate. Auxiliary winches from 0.7-50 tonnes. robust construction and is easy to low-pressure hydraulic, which has a commonly used drive system is the customer requirements. The most high-pressure hydraulic according to Net drum winches from 6-120 tonnes. Suitable for: • bottom trawlers with single-, double- and triple-trawl • pelagic trawl • purse seiner • danish seiner • longliners • scientific research The power source of the drives can be electric, low-pressure hydraulic or Typical applications: choice of three different winch drives. Net sounder winches from 2-6 tonnes. remote controls. All winch systems are delivered with smooth-running. higher shooting speed and very transmission, less maintenance, advantages including; no gear 6 tonnes to 75 tonnes provides for direct driven trawl winches from The new high-torque hydraulic motor provides advantages of stepless speed fishing vessels. The solution includes monitoring and control systems, and a The low-pressure system also of deck machinery for all kinds of Trawl purse winches from 6 - 120 tonnes. Rolls-Royce offers a complete system Rauma Brattvaag™ fishing solutions The radio control system ensures that the operator is free to work in direct contact with the load, or to control the winch at long range. The picture shows a remote control panel for modern trawlers. Equipped with background light for easy night operation. 19 Winches for fishing vessels programmed position on the receiving vessel. The control system ensures that the position of the payload is maintained regardless of the relative movement of the vessels. ling rigs. For liquids and solids trans- fer, the latest dual-purpose systems can automatically transfer payloads of two tonnes or hose catenaries from a single station, and operate safely up to sea-state 6 and 7. One man, from • Crane refuelling rigs supply ship and decelerates, safely 20 • Astern refuelling rigs payload accelerates as it departs the mer preference. change drive depending on custo- electric or 3 speed AC electric pole thyristor controlled electric, hydro- naval requirement. Operation is by They can be tailored to virtually any to meet exacting naval standards. of windlasses and winches designed machinery comprises a wide range The Rolls-Royce range of naval deck • Deep-sea scientific winches • Towed array sonar winches capstans • Anchor cable and warping • Mooring capstans • Anchor windlasses • Mooring/towing winches Products include: • Moveable highpoints tions. Once in automatic mode the Naval deck machinery Associated equipment: on the supply ship controls all func- the custom designed control platform stopping as it approaches the conventional abeam and astern refuel- systems to complement its range of loped fully automated all-electric ship concept, Rolls-Royce has deve- moving to the low-manned all-electric package. With many modern navies systems as part of an integrated underway replenishment (UNREP) Rolls-Royce specialise in providing safely in rougher conditions. fuels and solid stores quickly and replenishment vessels to supply both The latest all-electric systems enable Underway replenishment and refuelling systems Cable and warping capstan The latest systems enable replenishment vessels to supply both fuels and solid stores quicker and in rougher conditions. low-pressure system can be is also possible. For example, the to 100%. Upgrading of drive systems trawl has given a catch increase of up upgrading from single to double combination of Synchro NT and an reliable. One has experienced that a older vessels to be more effective and design and new technology can help The advances in deck machinery the original design. This upgrades substituted for worn components of unit is overhauled, a new module is often developed so that when an old The Rauma Brattvaag spare parts are with no extra weight added. output from existing components installation. This will give 30% more but with no visible changes to the upgraded by increasing the pressure, Upgrading and replacement components can pay dividends in vessel performance and fuel savings. Once a product is in service, it is expected to last 25 years or more. During that time, there will be tremendous changes in the technology available. To continuously improve your vessel’s performance, we provide a variety of upgrading solutions. Upgrading is a good investment having to do expensive rebuilds. 21 can meet changing markets without This means that in many cases you – fit new equipment to your vessel. upgrade old applications or purpose partner, our experienced engineers With Rolls-Royce as your service well as restoring it to health. the performance of the product as Naval deck machinery Upgrading & Support 2 worldwide. page 10 - 15 page 16 - 19 page 20 - 23 Naval deck machinery Upgrading & Support Anchoring & mooring Winches for fishing vessels Drive options Towing- and anchor handling winches page 4 - 5 page 6 - 9 Deck machinery With a truly international presence, Rolls-Royce provides service availability and maintenance page 2 - 3 Content: The high standard of Rolls-Royce product range is attributed to years of continuous research and development. levels of quality, expertise and performance. satisfaction is your guarantee for the highest The Rolls-Royce commitment to customer products, services and expertise in the world. has the broadest range of deck machinery accumulated over 100 years, Rolls-Royce today decade. Combining technology and skills investment exceeding £5 billion in the last the success of Rolls-Royce, with a total company Ongoing research and development is the key to cost-effectiveness. customer demands regarding performance and A supplier who has the capability to meet winch systems to customers worldwide. been the leading manufacturer of highly reliable For more than half a century Rolls-Royce has The winch maker Ålesund (Ship Design) Tel: +47 70 10 37 00 Fax: +47 70 10 37 01 Oslo (Repr. office) Tel: +47 23 31 04 80 Fax: +47 23 31 04 99 Volda (Propulsion) Tel: +47 70 07 39 00 Fax: +47 70 07 39 50 Ulsteinvik (Propulsion) Tel: +47 70 01 40 00 Fax: +47 70 01 40 14 Ulsteinvik (Ship Design) Tel: +47 70 01 40 00 Fax: +47 70 01 40 13 Ulsteinvik (Head Office) Tel: +47 70 01 40 00 Fax: +47 70 01 40 05 Tennfjord (Steering Gear) Tel: +47 70 20 88 00 Fax: +47 70 20 89 00 Longva (Automation) Tel: +47 70 20 82 00 Fax: +47 70 20 83 51 Hareid (Rudders) Tel: +47 70 01 40 00 Fax: +47 70 01 40 21 Brattvåg (Deck Machinery) Tel: +47 70 20 85 00 Fax: +47 70 20 86 00 Bergen (Steering gear) Tel: +47 56 57 16 00 Fax: +47 56 30 82 41 Bergen (Engines) Tel: +47 55 53 60 00 Fax: +47 55 19 04 05 ROLLS-ROYCE Bergen (Foundry) Tel: +47 55 53 65 00 Fax: +47 55 53 65 05 N O R WAY ROLLS-ROYCE Rotterdam, Pernis (Service) Tel: +31 10 40 90 920 Fax: +31 10 40 90 921 THE NETHERLANDS Norderstedt Tel: +49 40 52 87 36 0 Fax: +49 40 52 31 58 0 Hamburg, Kamerunweg (Service) Tel: +49 40 780 91 90 Fax: +49 40 780 91 919 ROLLS-ROYCE Hamburg, Jessenstr. 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Petrolero de Crudo de 280.000 TPM Cuaderno nº12 Sistema de extinción n de diluvio. Fire protection for the high seas © ROYAL CARIBBEAN INTERNATIONAL HI-FOG® for marine and offshore applications Providing maximum If a ship fails to meet the marine industry’s tough global safety regulations, the costs could be measured in lives. The HI‑FOG® Water Mist Fire Protection System is proven to meet these regulations. HI-FOG® ensures the smooth-running continuity of your shipping business. HI-FOG®’s proven operational strength over decades is reflected in more than a thousand of vessels currently fitted with the system and numerous real case fires successfully suppressed. Originally developed for protecting accommodation spaces of passenger ships, HI-FOG® is now being used for the protection of all spaces on every types of vessels. HI-FOG® delivers extremely good performance, combating fire by removing two of the main elements a fire needs to survive: heat and oxygen. The HI-FOG® water mist displaces oxygen at the seat of the fire and quickly cools the surrounding air, effectively surpressing and controlling the fire before it can spread or reignite. This is achieved with remarkably little water: HI-FOG® uses significantly less water than conventional sprinkler solutions. © BAE SYSTEMS fire safety at sea HI-FOG® benefits: • Fast: immediate activation • Proven: success in countless real fires • Safe: harmless to people and the environment • Cooling: prevents fire from reigniting • Short downtime: economic risk reduction • Low water usage: minimized damages • Flexibility: single central pump can service the entire integrated system Immediate activation The moment the fire is detected, HI-FOG® springs into action, immediately attacking the fire. HI-FOG® controls and suppresses the fire. The water mist cools the surroundings, preventing the fire from reigniting. Spaces do not need to be evacuated or closed off for HI-FOG® to be activated. This dramatically reduces the potential damage fire can cause. Safety HI-FOG® is entirely safe for people and the environment. Premises can be entered while the system is discharging as it does not affect the system’s fire fighting efficiency or pose any danger to people. Never depleted Remaining protected also after fire is very important. While most other solutions need recharging or special service after activation, HI-FOG® is ready to go again without delay. HI-FOG® makes evacuation and fire fighting safer by blocking the radiant heat emitted by the fire. The system is designed so that water supply is never depleted. If water tanks are emptied, HI-FOG® switch to sea water for continued protection. the the can fire © KLAUS JORDAN Meeting the needs of HI-FOG® is fitted on nearly every modern cruise liner. And the story doesn’t end there. Through intensive research and full-scale testing, HI-FOG® has become a high performance solution well suited for marine and offshore applications. From control and suppression in accomodation and service spaces to completely extinguishing fire in machinery rooms, HI-FOG® does the job. Installations can be combined with single central pump unit serving the entire, integrated system. HI-FOG® protects all types of vessels: • Cruise ships and ferries • Ro-Ro/Ro-Pax vessels • Cargo ships • Workboats • Luxury yachts • Naval vessels • Offshore exploration and production units • Service vessels HI-FOG® protects all spaces: • Accommodation and service spaces • Machinery spaces and pump rooms • Ro-Ro decks and special category spaces • Deep-fat fryers and ducts • Balconies © ROYAL CARIBBEAN INTERNATIONAL © STX EUROPE all maritime operations Reliable Countless tests and numerous real case fires have proven HI-FOG®’s value time and again. Fully compliant with the latest International Maritime Organization regulations, HI-FOG® delivers the performance and reliability needed to protect your business from fire. HI-FOG® is compliant with the latest SOLAS regulations and the relevant marine type approvals. A short selection of HI-FOG® approvals Oasis of the Seas One of the largest cruise vessels ever build, the 225,000 GT Oasis of the Seas can carry up to 5,400 passengers. The HI-FOG® system for Oasis of the Seas is the largest marine fire fighting protection ever done covering all accommodation, public and service spaces. In addition, HI-FOG® protects machinery spaces in accordance with RCCL safety standards, along with laundry facilities, galley ducts and deep fat fryers. Bourbon Hamos, GPA 670 MKII (PSV) This was the first of four Platform Support Vessels for Bourbon Offshore. The vessel is designed for world-wide, deep water and shallow water operations. The HI-FOG® system protects the machinery spaces as well as the deep fat fryer and galley duct. © DE VRIES © COLOR LINE © BOURBON © PETER NILSSON © FOTOFLITE © ROYAL CARIBBEAN INTERNATIONAL Proven success in all marine applications Colour Fantasy This massive ferry has been described as ‘a cruise ship with a car deck’. She can carry 2,770 passengers and 750 cars, and operates between Oslo and Kiel. Fire protection is based on the HI-FOG® 2000 sprinkler system. In addition, the vessel has a HI-FOG® local application system, as well as a HI-FOG® system for the protection of deep fat fryers. Visby Each kilogram was critical for this new, ultra hi-tech carbon fibre naval vessel, the first to feature fully developed stealth technology. It required an effective fire protection system which could withstand battle conditions and be as light as possible. All accomodation spaces have protection coverage provided by HI-FOG®. Manon As a car and truck carrier leading the way in quality, safety and environmental principles, Wallenius brought 27 of its ships in line with the IMO MSC/Circ.913 fire protection standards by installing the HI-FOG®. The systems protect engine room hot spots including main engines, auxiliary engines, purifiers and boiler fronts. The retrofit program was carried out on ships docked in harbours around the world, as well as on some while they were in service. M/Y Katrion Luxury yachts are built to the highest standards of quality, performance and design. HI-FOG® combines safety and elegance into one compact, efficient fire protection system. The HI-FOG® system protects both accomodation and machinery spaces of a 38m super yacht M/Y Katrion. Customized solutions and expert services Marioff provides the entire solution with top quality professional services for the lifetime of the installation. We offer after-sales support and services all around the world to maintain the safety and operability of every vessel fitted with the HI-FOG® system. Along with comprehensive systems and components support, we also provide crew training to all our customers. Design & project management Marioff designs the right HI-FOG® system for each vessel based on the fire risk assessment, water supply and any special protection requirements. A Marioff project manager ensures smooth and correct system delivery. Marioff also takes responsibility for regulatory approvals of each installation. Installation Marioff is expert at installation in various environments world-wide. The full range of our experience will be placed at your disposal in the project planning stages. The work is scheduled in accordance with the operations with minimal disruption. Marioff Services Marioff provides annual, 5-year and 10-year service packages. All activities are performed by certified service engineers who have a deep understanding of HI-FOG® systems. Monitoring and regular checks help ensure the system operates as expected. Marioff offers basic operator training to all HI-FOG® customers. Each course is tailored based on the customer-specific HI-FOG® installation. As the original manufacturer of HI-FOG® components, the system will be well supported with the timely supply of topquality spares. 12 06 01 07 11 08 09 10 03 15 04 02 14 05 01 02 03 04 05 06 07 08 Water Inlet Separator Fire Main Inlet T-joint Section Valve Distribution Block Assembly Body Sprayhead 09 10 11 12 13 14 15 16 Fire Detector Manual Release Button Alarm Siren Fire Alarm Control Panel (ECR) Fire Main Fresh Water Main Compressed Air Supply Feed Water Pump 16 13 The HI-FOG® system uses small diameter stainless steel tubes that can be easily hidden above the inner ceiling. The high quality tubing bends easily around corners and obstructions. HI-FOG® 3000-series nozzles Head Office Marioff Corporation Oy Plaza Business Park Halo P.O.Box 1002, FI-01511 Vantaa, Finland Tel. +358 (0)10 6880 000 Fax +358 (0)10 6880 010 Email: info@marioff.fi The HI-FOG® gas-driven pump unit (GPU). The HI-FOG® electrically-driven pump unit (SPU). The picture shows a SPU 5+1 pump unit that is the most common unit used for marine applications. Information on Marioff group companies, agents/distributors and references can be found at www.marioff.com. Marioff Corporation Oy reserves the right to change or modify the information given in this brochure, including technical details, without notice. HI-FOG® and Marioff® are registered trademarks of Marioff Corporation Oy. Marioff is a part of UTC Building & Industrial Systems, a unit of United Technologies Corp. (NYSE:UTX). All rights reserved. Reproduction of any part of this document without the express written permission of Marioff Corporation Oy is prohibited. 3001F-EN © Marioff Corporation Oy 2014 HI-FOG® sprayhead List of MARINE type approvals BLUE: MPU / SPU / MT4 / MLPU RED: GPU GREEN: HF2000 / Bilge Foam / ML9 VIOLET: ML5-ML9 Machinery spaces & pump rooms Deep fat fryers Galley ducts Total flooding Local application ISO 15371 - MSC/Circ.1165 MSC/Circ.913 Accommodation areas, public spaces and service areas Ro-Ro spaces Balconies Res.A.800(19) MSC.1/Circ.1272 MSC.1/Circ.1268 EC Type Examination Certificate Council Directive 96/98 EC on Marine Equipment (MED) 11489/B0 EC BV Valid 3/2013 MED-B-6908 DNV Valid 4/2016 MED-B-3878 DNV Valid 4/2013 MED-B-7932 DNV Valid 1/2018 09485/C0 EC BV Valid 9/2017 12873/C0 EC BV Valid 9/2017 05415/C1 EC BV Valid 5/2014 09486/C1 EC BV Valid 5/2014 11265/C0 EC BV Valid 5/2014 MED-B-6544 DNV Valid 11/2015 MED-B-6543 DNV Valid 11/2015 06-LD110221/2-PDA Valid 4/2016 04-LD411874/4-PDA Valid 5/2014 13-LD964185-PDA Valid 5/2018 01-HS149727/2-PDA Valid 4/2016 01-HS142249-4-PDA Valid 1/2017 03-LD375738/1-PDA Valid 9/2013 00-HS124355-3-PDA Valid 7/2015 04-LD411488-2/PDA Valid 5/2014 03-LD376430-2-PDA Valid 5/2018 08-LD369670-2-PDA Valid 5/2018 08-LD361737-2-PDA Valid 5/2018 17131/B0 Valid 1/2016 09484/C0 Valid 2/2017 31907/A0 Valid 11/2017 (MED) (MED) 11263/C0 EC BV Valid 5/2014 (sprinklers approval) 21458/A0 Valid 8/2014 ABS 03-LD380522-3-PDA Valid 5/2018 Bureau Veritas (MED) June, 2013 11549/C0 Valid 11/2017 1/4 List of MARINE type approvals China Classification Society GB11T00006 Valid 3/2015 GB11T00006 Valid 3/2015 GB11T00006 Valid 3/2015 GB11T00006 Valid 3/2015 GB11T00006 Valid 3/2015 (MED) F-20124 Valid 6/2016 F-20123 Valid 6/2016 F-20122 Valid 6/2016 F-20126 Valid 12/2014 F-20125 (Store rooms) Valid 12/2014 F-20341 Valid 12/2014 F-18999 Valid 6/2013 (MED) (MED) 26 688-05 HH Valid 1/2016 45 874-02 HH Valid 10/2016 59 834 - 13 HH Valid 1/2018 15 722-00 HH Valid 5/2015 15 349-00 HH Valid 1/2015 45 991-03 HH Valid 5/2017 85 430-96 HH Valid 7/2015 44 978-07 HH Valid 7/2015 17 426-01 HH Valid 7/2015 59 248-08 HH Valid 8/2018 59 390-08 HH Valid 8/2018 DNV F-19539 Valid 12/2013 F-19197 Valid 12/2013 Germanischer Lloyd 45 445-02 HH Valid 11/2015 45 446-02 HH Valid 1/2017 Korean Register HEL06587-FF002 Valid 12/2014 HEL06587-FF001 Valid 12/2014 HEL06587-FF004 Valid 6/2013 June, 2013 2/4 List of MARINE type approvals Lloyd’s Register SAS F110348 Valid 6/2013 SAS F110349 Valid 6/2013 SAS F100289/M4 Valid 8/2015 SAS F100080 Valid 3/2015 SAS F130049 Valid 3/2018 SAS F090312/M1 Valid 7/2014 SAS F090314/M1 Valid 11/2014 SAS F110341 Valid 7/2015 SAS F090037 RRD (Deluge) Valid 3/2014 SAS F090038 RRS (Sprinklers) Valid 3/2014 SAS F090169 Valid 5/2014 FPE361110CS/002 Valid 4/2016 FPE361110CS/003 Valid 4/2016 FPE190112CS Valid 7/2017 FPE285311CS/003 Valid 7/2015 FPE285311CS/002 (Store rooms) Valid 7/2015 FPE285311CS/001 Valid 7/2015 FPE285311CS/004 Valid 7/2015 FPE153110CS Valid 4/2015 FPE192710CS Valid 5/2015 11.03569.009 Valid 12/2016 11.03568.009 Valid 12/2016 11.03573.009 Valid 12/2016 13.00639.313 Valid 7/2015 13.00637.313 Valid 7/2015 11.03571.009 Valid 12/2016 SAS F100287 Valid 8/2015 SAS F100288 Valid 8/2015 SAS F120384 Valid 12/2017 Nippon Kaiji Kyokai KC09ES256 Valid 6/2014 RINA FPE361110CS/001 Valid 12/2015 FPE266611CS Valid 8/2016 FPE265611CS Valid 8/2016 FPE127407CS Valid 03/2015 Russian Maritime Register of Shipping 13.00641.313 Valid 2/2018 June, 2013 13.00641.313 Valid 2/2018 11.03575.009 Valid 12/2016 11.03576.009 Valid 2/2016 13.01102.313 Valid 7/2015 3/4 List of MARINE type approvals Transport Canada RDIMS#6839936 Valid 6/2016 RDIMS#4828209 Valid 3/2014 RDIMS#8165638-v1 Valid 8/2015 RDIMS#4828209 Valid 3/2014 RDIMS#752890 Valid 3/2014 RDIMS#8138354 Valid 7/2014 RDIMS#4828209 Valid 3/2014 RDIMS#752890 Valid 3/2014 SEG-TEC-RG02/06/70 SEG-TEC-RG02/06/80 162.135/7/0 Valid 5/2018 162.135/9/0 Valid 6/2014 RDIMS#6660392 Valid 4/2016 Autoridad Maritima de Panamá United States Coast Guard 162.135/11/0 Valid 1/2015 162.135/6/0 Valid 9/2016 June, 2013 4/4 Trabajo Fin de Grado Propulsión y Servicios del Buque Mónica Mª Rodríguez Lapido Curso 2.013/2.014 ANEXO 8 CARACTERÍSTICAS DEL CRUDO. Petrolero de Crudo de 280.000 TPM Cuaderno nº12 TECHNICAL INFORMATION PAPER FATE OF MARINE OIL SPILLS Introduction When oil is spilled into the sea it undergoes a number of physical and chemical changes, some of which lead to its removal from the sea surface, whilst others cause it to persist. Although spilled oil is eventually assimilated by the marine environment, the time involved depends upon factors such as the amount of oil spilled, its initial physical and chemical characteristics, the prevailing climatic and sea conditions and whether the oil remains at sea or is washed ashore. An understanding of the processes involved and how they interact to alter the nature, composition and behaviour of oil with time is fundamental to all aspects of oil spill response. It may, for example, be possible to predict with confidence that oil will not reach vulnerable resources due to natural dissipation, rendering a cleanup response unnecessary. When an active response is required, the type of oil and its probable behaviour and fate will determine which response options are likely to be most effective and should therefore be selected. This paper describes the combined effects of the various processes acting on spilled oil and the implications for clean-up response. Properties of Oil gravity (high °API) tend to contain a high proportion of volatile components and to be of low viscosity. Crude oils of different origin vary widely in their physical and chemical properties, whereas many refined products tend to have well-defined properties irrespective of the crude oil from which they are derived. Residual products such as intermediate and heavy fuel oils, which contain varying proportions of nonrefined components blended with lighter refined components also vary considerably in their properties. The main physical properties which affect the behaviour and the persistence of an oil spilled at sea are specific gravity, distillation characteristics, viscosity and pour point. All are dependent on chemical composition (e.g. the amount of asphaltenes, resins and waxes which the oil contains). Specific gravity or relative density of an oil is its density in relation to pure water. Most oils have a specific gravity below 1 and are lighter than sea water which has a specific gravity of about 1.025. The American Petroleum Institute gravity scale °API is commonly used to describe the specific gravity of crude oils and petroleum products, and is calculated as follows: °API = 141.5 specific gravity -131.5 In addition to determining whether or not the oil will float, the specific gravity can also give a general indication of other properties of the oil. For example, oils with a low specific No.2 Distillation characteristics of an oil describe its volatility. As the temperature of an oil is raised, different components reach their boiling point one after another and evaporate, i.e. are distilled. The distillation characteristics are expressed as the proportions of the parent oil which distil within given temperature ranges. Some oils contain bituminous, waxy or asphaltenic residues which do not readily distil, even at high temperatures. These are likely to persist for extended periods in the environment. Viscosity of an oil is its resistance to flow. High viscosity oils do not flow as easily as those with lower viscosity. All oils become more viscous (i.e. flow less readily) as their temperature falls, some more than others depending on their composition. Since sea temperatures are often lower than cargo or bunker temperatures on board a vessel, viscosity-dependent clean-up operations such as skimming and pumping generally become more difficult as the spilled oil cools. The temperature-viscosity relationships for three crude oils are shown in Table 1 and Figure 1. In this paper, units of kinematic viscosity, expressed as centistokes (cSt) are used. Pour point is the temperature below which an oil will not flow. The pour point is a function of the wax and asphaltene content of the oil. As an oil cools, it will reach a temperature, the so- 2002 called ‘cloud point’, at which the wax components begin to form crystalline structures. This increasingly hinders flow of the oil until it eventually changes from liquid to semi-solid at the pour point. An example of this behaviour is shown for Bonny Light in Figure 1 and Table 1. For this oil, as it cools from a typical cargo temperature of >30°C, its viscosity rises slowly, but below 20°C it begins to thicken exponentially until at around 12°C the viscosity has increased so much that it will no longer flow. For the other two oils shown, the pour points and cloud points are below 0°C. Weathering Processes Table 1: Physical characteristics of three typical crude oils. Origin Arabian Super Light Bonny Light Merey Saudi Arabia Nigeria Venezuela °API 48.5 34.6 15.7 SG at 15°C 0.79 0.85 0.96 Wax content 12% 13% 10% Asphaltenes 7% No data 9% -29°C 12°C -18°C Pour point The physical and chemical changes that spilled oil undergoes are collectively known as ‘weathering’. Although the individual processes causing these changes may act simultaneously, their relative importance varies with time. Together they affect the behaviour of the oil and determine its ultimate fate. These processes are illustrated in Figure 2 for a spill of a typical medium crude oil under moderate sea conditions. Spreading As soon as oil is spilled, it starts to spread over the sea surface. The speed at which this takes place depends to a great extent on the viscosity of the oil and the volume spilled. Fluid, low viscosity oils spread more quickly than those with a high viscosity. Liquid oils initially spread as a coherent slick but quickly begin to break up. Solid or highly viscous oils fragment rather than spreading to thin layers. At temperatures below their pour point, oils rapidly solidify and hardly spread at all and may remain many centimetres thick. Winds, wave action and water turbulence tend to cause oil to form narrow bands or ’windrows’ parallel to the wind direction. At this stage the properties of the oil become less important in determining slick movement. The rate at which oil spreads or fragments is also affected by tidal streams and currents - the stronger the combined forces, the faster the process. There are many examples of spills spreading over several square kilometres in just a few hours and over several hundreds of square kilometres within a few days, thus seriously limiting the possibility of effective clean-up at sea. It should also be appreciated that, except in the case of small spills of low viscosity oils, spreading is not uniform and large variations of oil thickness from less than a micrometre to several millimetres can occur. Figure 1: Viscosity/temperature relationship for three crude oils. Viscosity is plotted on a double log scale. Evaporation The more volatile components of an oil will evaporate to the atmosphere. The rate of evaporation will depend on ambient temperatures and wind speed. In general, those oil components with a boiling point below 200°C will evaporate within a period of 24 hours in temperate conditions. The greater the proportion of components with low boiling points, the greater the degree of evaporation. The initial spreading rate of the oil affects evaporation since the larger the surface Figure 2: A schematic representation of the fate of a crude oil spill showing changes in the relative importance of weathering processes with time - the width of each band indicates the importance of the process. 2 Fate of Marine Oil Spills area, the faster light components will evaporate. Rough seas, high wind speeds and warm temperatures will also increase the rate of evaporation. Any residue of oil remaining after evaporation will have an increased density and viscosity, which affects subsequent weathering processes and the effectiveness of clean-up techniques. Spills of refined products, such as kerosene and gasoline, may evaporate completely within a few hours and light crudes can lose up to 40% of their volume during the first day. In contrast, heavy fuel oils undergo little, if any, evaporation. When extremely volatile oils are spilled in confined areas, there may be a risk of fire and explosion or human health hazards. Dispersion Waves and turbulence at the sea surface can cause all or part of a slick to break up into droplets of varying sizes which become mixed into the upper layers of the water column. While some of the smaller droplets may remain in suspension, the larger ones rise back to the surface, where they either coalesce with other droplets to reform a slick or spread out in a very thin film, often referred to as ‘sheen’. Droplets which are small enough are kept in suspension by the turbulent motion of the sea, which mixes the oil into ever greater volumes of sea water, so reducing its concentration. The increased surface area presented by dispersed oil can promote processes such as biodegradation, dissolution and sedimentation. When medium and light oils spread unhindered, the oil will eventually form very thin films. These appear as iridescent (rainbow) and silver sheens, which dissipate rapidly. The rate of dispersion is largely dependent upon the nature of the oil and the sea state, proceeding most rapidly with low viscosity oils in the presence of breaking waves. Oils that remain fluid and spread unhindered by other weathering processes may disperse completely in moderate sea conditions within a few days. The application of dispersant chemicals can speed up this natural process. Conversely, viscous oils and oils at temperatures below their pour point, or oils that form stable water-in-oil emulsions, tend to form thick lenses on the water surface that show little tendency to disperse, even with the addition of dispersant chemicals. Such oils can persist for weeks and on reaching the shore may eventually form hard asphalt pavements if not removed. Dissolution The rate and extent to which an oil dissolves depends upon its composition, spreading, water temperature, turbulence and degree of dispersion. The heavy components of crude oil are virtually insoluble in sea water whereas lighter compounds, particularly aromatic hydrocarbons such as benzene and toluene, are slightly soluble. However, these compounds are also the most volatile and are lost very rapidly by evaporation, typically 10 to 1,000 times faster than by dissolution. Concentrations of dissolved hydrocarbons in sea water thus rarely exceed 1 ppm and dissolution does not make a significant contribution to the removal of oil from the sea surface. When oil becomes mixed with sediment, the density can become sufficiently high for it to sink if it is washed off the beach. In this photo, large patches of sunken oil are visible in shallow water close to the beach. Emulsification In moderate to rough seas, most oils will take up water droplets and form water-in-oil emulsions under the turbulent action of waves on the sea surface. This can increase the volume of pollutant by a factor of up to four times. Emulsions form most readily in oils which have a combined Nickel/Vanadium concentration greater than 15 ppm or an asphaltene content in excess of 0.5% when they are fresh. The presence of these compounds and the sea state determine the rate at which emulsions form. Oils which readily emulsify do so rapidly in sea states greater than Beaufort Force 3 (wind speed 7 - 10 knots). Very viscous oils tend to take up water more slowly than more liquid oils. As the emulsion develops, the movement of the oil in the waves causes the droplets of water which have been taken up in the oil to become smaller Oils spilled into the sea at temperatures below their pour point form solid fragments. This photo shows Nile Blend crude, pour point +33o C, in sea water of 28o C. Such oils are highly persistent and have the potential to travel great distances. 3 and smaller, making the emulsion progressively more viscous and stable. As the amount of water absorbed increases, the density of the emulsion approaches that of sea water. Stable emulsions may contain as much as 70% - 80% water and are often semi-solid and have a strong red/brown, orange or yellow colour. They are highly persistent and may remain emulsified indefinitely. Less stable emulsions may separate out into oil and water if heated by sunlight under calm conditions or when stranded on shorelines. The formation of water-in-oil emulsion reduces the rate of other weathering processes and is the main reason for the persistence of light and medium crude oils on the sea surface. The dissipation of many oils is slowed by the formation of highly viscous water-in-oil emulsions. Water-in-oil emulsions often accumulate on shores in thick layers. Sediment-oil interactions A greatly magnified image (x1,000) of a water-in-oil emulsion showing individual water droplets surrounded by oil. Oxidation Hydrocarbons can react with oxygen, which may either lead to the formation of soluble products or persistent tars. Oxidation is promoted by sunlight and although it occurs throughout the existence of a slick, its overall effect on dissipation is minor compared to that of other weathering processes. Even under intense sunlight, thin oil films break down only slowly, and usually less than 0.1% per day. Thick layers of very viscous oils or water-in-oil emulsions tend to oxidise to persistent residues rather than degrade, as higher molecular weight compounds are formed that create a protective surface layer. This can be seen in tar balls which sometimes strand on shorelines and which usually consist of a solid outer crust of oxidised oil and sediment particles, surrounding a softer, less weathered interior. 4 A few heavier residual oils have specific gravities greater than sea water (more than 1.025), causing them to sink once spilled. Most crude and fuel oils have sufficiently low specific gravities to remain afloat unless they interact with and attach to more dense sediment or organic particles. Dispersed oil droplets can interact with sediment particles suspended in the water column, thus becoming heavier and sinking. However, adhesion to heavier particles most often takes place when oils strand or become buried on beaches. On exposed, high energy beaches, large amounts of sediment can be incorporated and the oil can form dense tar mats. Seasonal cycles of sediment build-up and erosion may cause oil layers to be successively buried and uncovered. Even on less exposed sandy beaches, stranded oil can become covered by windblown sand. Once oil has been mixed with beach sediment, it will sink if washed back out to sea by storms, tides or currents. On sheltered shorelines, where wave action and currents are weak, muddy sediments and marshes are common. If oil becomes incorporated into such fine grained sediments, it is likely to remain there for a considerable time. Shallow coastal areas and the waters of river mouths and estuaries are often laden with suspended solids that can bind with dispersed oil droplets, thereby providing favourable conditions for sedimentation of oily particles to the sea bed. Like some heavy crudes, most heavy fuel oils and water-in-oil emulsions have specific gravities close to that of sea water, and even minimal interaction with sediment can be sufficient to cause sinking. Fresh water from rivers also lowers the salinity of sea water, and therefore its specific gravity, and can encourage neutrally buoyant droplets to sink. Oil may also be ingested by planktonic organisms and incorporated into faecal pellets, subsequently falling to the seabed. Fate of Marine Oil Spills Figure 3: Processes acting on spilled oil. When oil droplets in the water column adhere to very fine sediment particles or particles of organic matter they can form flocculates, which may be widely dispersed by currents or turbulence. Small quantities of oil in sea bed sediments or on beaches may also become attached to such particles and become suspended in the water as flocculates as a result of storms, turbulence or tidal rise and fall. This process, sometimes referred to as clay-oil flocculation, can result over a period of time in the removal of oil from beaches. Biodegradation Sea water contains a range of marine micro-organisms capable of metabolising oil compounds. They include bacteria, moulds, yeasts, fungi, unicellular algae and protozoa which can utilise oil as a source of carbon and energy. Such organisms are distributed widely throughout the world’s oceans although they tend to be more abundant in chronically polluted coastal waters, such as those with regular vessel traffic or which receive industrial discharges and untreated sewage. The main factors affecting the rate and extent of biodegradation are the characteristics of the oil, the availability of oxygen and nutrients (principally compounds of nitrogen and phosphorus) and temperature. Each type of microorganism involved in the process tends to degrade a specific group of hydrocarbons and thus a wide range of microorganisms, acting together or in succession, are needed for degradation to occur. As degradation proceeds, a complex community of micro-organisms develops. Although the necessary micro-organisms are present in relatively small numbers in the open sea, they multiply rapidly when oil is available and degradation will continue until the process is limited by nutrient or oxygen deficiency. Whilst microorganisms are capable of degrading most of the wide variety of compounds in crude oil, some large and complex molecules are resistant to attack. Because the micro-organisms live in the water, from which they obtain oxygen and essential nutrients, biodegradation can only take place at an oil/water interface. At sea, the creation of oil droplets, either through natural or chemical dispersion, increases the interfacial area available for biological activity and so may enhance degradation. In contrast, oil stranded in thick layers on shorelines or above the high water mark will have a limited surface area and will be subject to drier conditions which will render degradation extremely slow, resulting in the oil persisting for many years. Similarly, once oils become incorporated into sediments on the shoreline or sea bed, degradation is very much reduced or may stop due to a lack of oxygen and/or nutrients. The variety of factors influencing biodegradation makes it difficult to predict the rate at which oil may be removed. Although biodegradation is clearly not able to remove bulk oil accumulations, it is one of the main mechanisms by which dispersed oil or the final traces of a spill on shorelines are eventually removed. Combined Processes The processes described previously are summarised in Figure 3. All come into play as soon as oil is spilled, although their relative importance varies with time, as shown in Figure 2. Spreading, evaporation, dispersion, emulsification and dissolution are most important during the early stages of a spill whilst oxidation, sedimentation and biodegradation are longer term processes which determine the ultimate fate of oil. An understanding of the way in which weathering processes interact is important when attempting to forecast the changing characteristics of an oil during the lifetime of a slick at sea. It should be appreciated that the movement of an oil slick on the sea surface is due to winds and surface currents, and may be influenced by the combined weathering processes. The actual mechanisms governing spill movement are complex, but experience shows that oil drift can be predicted from a simple vector calculation of wind and surface current direction, based on about 3% of the wind speed and 100% of the current velocity. Reliable prediction of slick movement is clearly dependent upon the availability of good wind and current data. Accurate current data are sometimes difficult to obtain. For some areas it is presented on charts or tidal stream atlases but often only general information is available. In shallow waters near the coast or among islands, currents may be complex and are often poorly understood, rendering accurate prediction of slick movement particularly difficult. 5 Table 2: Classification of oils according to their specific gravity. The colours of each group relate to Table 1 and Figures 4 and 5. Group 3 Specific Gravity 0.85 – 0.95 (ºAPI 17.5 - 35) A Pour point ºC B Viscosity cSt @ 15ºC: 8 - Solid Average 275 C % boiling below 200ºC: 14 - 34% Average 22% D % boiling above 370ºC: 28 - 50% Average 46% Group 1 Specific Gravity < 0.8 (°API > 45) High Pour Point >5º C A B Bakr 7 1,500 Belayim 15 S Bonny Light 12 25 Cabinda 17 S Dai Hung 25 S Djeno 6 Duri 18 S Mandji 9 70 Morgan 7 30 Nile Blend 36 S Soyo Blend 15 S Suez Mix 10 30 Trinidad 14 S Zaire 15 S B Viscosity cSt @ 15°C: 0.5 - 2.0 C % boiling below 200°C: 50 - 100% D % boiling above 370°C: 0% Gasolene Naptha Kerosene B 0.5 0.5 2.0 C 100 100 50 D 0 0 0 Group 2 C 14 22 30 18 30 16 5 21 25 13 21 24 23 18 Specific Gravity 0.8 – 0.85 (ºAPI 35 - 45) A Pour Point ºC B Viscosity cSt @ 15ºC: 4 - Solid, Average 8 C % boiling below 200 ºC: 19 - 48% Average 33% D % boiling above 370 ºC: 12 - 50% Average 31% High pour point >5º C A Amna 18 Argyll 9 Arjuna 27 Auk 9 Bach Ho 35 Bass Straight 15 Beatrice 12 Bintulu Neat 17 Bunyu 18 Cormorant 12 Dunlin 6 Es Sider 6 Escravos 10 Gippsland Mix 15 Lalang 33 Lucina 16 Nigerian Light 9 Qua Iboe 15 Rio Zulia 27 San Joachim 24 Santa Rosa 10 Sarir 24 Seria 18 Soyo 17 Thistle 9 Zuetina 9 B S 11 S 9 S S 32 S S 13 11 11 9 S S S S 7 S S 4 S S S 9 9 C 25 29 37 33 21 40 25 24 29 32 29 28 35 40 19 26 35 29 34 43 34 24 37 20 35 35 D 30 39 15 35 47 20 35 34 12 38 36 42 15 20 49 41 27 32 30 20 27 39 15 50 38 30 Low pour point Abu Dhabi Arabian Super Light Berri Beryl Brass River Brega Brent Blend Ekofisk Kirkuk Kole Marine Lower Zakum Marib Light Montrose Murban Murchison Olmeca Oseberg Palanca Qatar Land Sahara Blend Sirtica Gas Oil B 7 3 9 9 4 9 6 4 1 1 7 7 7 10 9 4 7 C 36 26 36 35 45 38 30 46 35 34 34 40 36 32 36 32 28 30 36 48 44 D 31 39 35 34 17 32 38 25 36 35 35 20 31 34 20 32 39 35 33 27 27 5 High pour point oils would only behave as Group 2 at ambient temperatures well above their pour points. At lower temperatures treat as Group 4 oils. 6 D 60 55 30 56 33 61 75 53 47 59 48 49 28 55 Low Pour Point Arabian Heavy Arabian Light Arabian Medium Basrah Light Bonny Medium Buchan Champion Export Escravos Flotta Forcados Forozan Forties Gullfaks Hout Iranian Heavy Iranian Light Khafji Kuwait Export Leona Loreto Maya Miri Light Nigerian Medium Oman Qatar Marine Santa Maria Siberian Light Tia Juana Light Upper Zakum Medium Fuel Oil (IFO 180) B 55 14 25 C 20 24 22 26 14 14 31 18 15 30 11 34 12 17 24 8 32 13 21 15 24 25 24 26 80 21 30 23 14 17 500 17 25 40 14 23 29 250 22 24 2,500 24 26 1,5003,000 D 56 45 51 45 39 39 28 32 26 37 49 36 40 48 48 43 55 52 56 50 61 25 40 45 39 54 52 45 44 High pour point oils would only behave as Group 3 at ambient temperatures well above their pour points. At lower temperatures treat as Group 4 oils. Group 4 Specific Gravity > 0.95 (ºAPI < 17.5) or Pour Point > 30ºC A Pour point ºC B Viscosity cSt @ 15ºC: 1500 - Solid C % boiling below 200ºC: 3 - 24% Average 10% D % boiling above 370ºC: 33 - 92% Average 65% Bachequero Boscan Bu Attifil Cinta Cyrus Daquing Duri Gamba Handil Heavy Lake Mix Jatibarang Merey Minas Panuco Pilon Quiriqure Shengli Taching Tia Juana Pesado Wafra Eocene Widuri Heavy Fuel Oil (IFO 380) A -20 15 39 43 -12 36 14 23 35 -12 43 -18 37 2 -4 -29 21 35 -1 -29 46 B 5,000 S S S 10,000 S S S S 10,000 S 7,000 S S S 1,500 S S S 3,000 S 5,000-30,000 C 10 4 19 10 12 12 5 11 23 12 14 7 14 3 2 3 9 12 3 11 7 D 60 80 47 54 66 66 74 54 33 64 65 70 57 76 92 88 70 49 78 63 70 Fate of Marine Oil Spills Predictions of potential changes in oil characteristics with time allow an assessment to be made of the likely persistence of spilled oil and thereby the most appropriate response option. In this latter regard, a distinction is frequently made between nonpersistent oils, which because of their volatile nature and low viscosity tend to disappear rapidly from the sea surface, and persistent oils, which dissipate more slowly and usually require a clean-up response. Examples of the former are gasoline, naphtha and kerosene, whereas most crude oils, intermediate and heavy fuel oils, and bitumen are classed as persistent [see footnote*]. However, this simple distinction fails to recognise the wide variation in the properties of different oil types. Better predictions of persistence can be made by using relatively simple empirical calculations based on oil type. For this purpose commonly transported oils can be roughly classified into four main groups according to their specific gravity (Table 2). and if the ambient temperature is low, the oil will be either a solid or a highly viscous liquid, and natural breakdown processes will be slow. Figure 4 shows typical increases in viscosity with time after spillage for groups 2 - 4. Figure 5 shows a simplified schematic of the rate of natural removal of the four oil groups and also takes into account the effect of the formation of water-in-oil emulsions on the volume of oil over time. The schematic has been developed on the As a general rule, the lower the specific gravity of the oil the less persistent it will be. The concept of a ‘half life’ is helpful in defining removal rates of less persistent oils. This is the time taken for the removal of 50% of the oil from the sea surface so that after six half-lives, little more than 1% of the oil will remain. Half-life calculations are less useful for heavier oils and water-in-oil emulsions. However, it is important to appreciate that some apparently light oils behave more like heavy ones due to the presence of waxes. Oils with wax contents greater than about 10% tend to have high pour points *Footnote: The international liability and compensation regime for tanker spills does not apply to non-persistent oils, which for this purpose are defined as consisting of hydrocarbon fractions, (a) at least 50% of which, by volume, distils at a temperature of 340°C, and (b) at least 95% of which distils at a temperature of 370°C, when tested by the ASTM Method D 86/78 or any subsequent revision thereof. Figure 4: Typical rates of viscosity increase in moderate to rough seas. The viscosity of Group 1 oils never exceeds 100cSt and so is not shown. Figure 5: The volume of oil and water-in-oil emulsion remaining on the sea surface shown as a percentage of the original spill volume (100%). The curves represent an estimated ‘average’ behaviour for each group. The behaviour of a particular crude oil may differ from the general pattern depending on its properties and environmental conditions at the time of the spill. 7 basis of observations made in the field and is intended to give an impression of how persistence varies according to the physical properties of the oil. The precise behaviour of an individual crude oil will depend on its properties and the circumstances at the time of the spill. Weather and climatic conditions will particularly influence the half-life of a slick. For example, in very rough weather an oil in Group 3 may dissipate within a time scale more typical of a Group 2 oil. Conversely, in cold, calm conditions it may approach the persistence of Group 4 oils. Group 4 oils, including heavy fuel oils, which are carried as bunker fuel by many ships, are typically highly viscous and highly persistent, and are amongst the most problematic to clean up. Their persistence gives them the potential to travel considerable distances at sea and cause widespread contamination. Computerised weathering models have been developed that attempt to predict how a spilled oil will change with time under given sets of conditions. These often draw on databases of the physical and chemical characteristics of different oils, as well as the results of scientific research and observations of oil behaviour. In some cases such weathering models are combined with a trajectory model so that the overall fate and potential impacts of a slick can be forecast. However, due to the complexity of the weathering processes and slick movement, and because their precise interactions remain poorly understood, reliable predictions of overall fate are still difficult to achieve. It is important therefore to appreciate the assumptions on which weathering and trajectory models are based and never to place too much reliance on the results. Model predictions should be verified by observations of actual oil distribution and behaviour. This is equally true both for simple empirical models and complex computerised numerical models. Nevertheless, models can provide a useful method of evaluating which clean-up techniques are likely to be effective and for how long, and what problems might be faced. Model simulations for specific circumstances can be of particular value during contingency planning and training. Implications for Clean-up and Contingency Planning The movement of slicks and the changing nature of the oil through weathering can determine whether a response, beyond monitoring slick dissipation, is necessary at all. The tendency of oil to spread rapidly and fragment, especially in rough sea conditions, will always place constraints on the effectiveness of any response option and should not be underestimated. Once oil is scattered over many square kilometres of sea surface, which for low viscosity oils can happen in just a few hours, it becomes very difficult to encounter large quantities since oil recovery systems typically have a swath width of only a few metres. This is the main reason why response at sea rarely results in the removal of more than a fraction of a widely spread slick. Where a response is called for, the weathering processes which can change an oil from a liquid to a semi-solid or solid state will require clean-up techniques to be re-evaluated and modified over time. For example, dispersants applied at sea reduce in efficiency as the oil spreads and as oil viscosity increases. Depending on the characteristics of the particular oil, many dispersants become significantly less effective once viscosity reaches the 5,000 - 10,000 cSt level and most cease to work at all when the viscosity rises above this. Because oil viscosity can increase very quickly, the time available for using dispersant can be very short and the effectiveness of the dispersant application should therefore be checked frequently. In a similar fashion, if collection methods are employed, the type of pumps or skimmers used may need to be changed as the oil weathers and the viscosity rises. An understanding of the likely fate and behaviour of different oils and the constraint that this imposes on clean-up operations is fundamental to preparing effective contingency plans. In addition, information on the prevailing winds and currents throughout the year will indicate the most likely movement of the oil and which sensitive resources might be affected for a given location. Data on the types of oil handled and transported can enable predictions to be made regarding the probable lifetime of slicks and the quantity and nature of the residue that may require a clean-up response. It will also determine the selection of appropriate clean-up techniques and types of equipment. For fixed installations such as oil terminals and offshore oil fields, where a limited number of oil types are involved and prevailing conditions are well known, fairly accurate predictions can be made, which simplifies the development of an effective plan. Plans for areas where a wide range of oil types are handled or where tankers pass in transit cannot cover all eventualities. It is therefore even more important that the type of oil spilled is established at the earliest opportunity so that when a response is required, the most appropriate techniques may be used. The International Tanker Owners Pollution Federation Limited (ITOPF) is a non-profit making organisation involved in all aspects of combating spills in the marine environment. Its highly experienced technical staff have responded to more than 450 ship-source spills in over 85 countries to give advice on clean-up measures, environmental and economic effects, and compensation. They also regularly undertake contingency planning and training assignments. ITOPF is a source of comprehensive information on marine pollution through its library, wide range of technical publications, videos and website. For further information contact: The International Tanker Owners Pollution Federation Limited (ITOPF) 1 Oliver’s Yard, 55 City Road, London EC1Y 1HQ, United Kingdom Tel: +44 20 7566 6999 Fax: +44 20 7566 6950 Email: [email protected] Web site: www.itopf.com © The International Tanker Owners Pollution Federation Limited