Vulcan V-100 - Miller Industries
Transcription
Vulcan V-100 - Miller Industries
OWNER'S MANUAL V-100 PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 Phone (423) 238-4171 • FAX (423) 238-5371 FORM NO. 0501766 11 / 2010 PRICE $25.00 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C.Alterations or modifications that affect performance, operation or reliability. D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 Telephone (423) 238-4171 SERIAL NUMBER OWNER, USER AND OPERATOR: We appreciate your choice of our towing and recovery unit for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator: 1.Comply with Federal, State, and Local Regulations. 2.Read, Understand, and Follow the Instructions in this Manual. 3.Use Good, Safe Work Practices in a Common Sense Way. 4.Only have Authorized and Trained Personnel performing maintenance on the Towing and Recovery Unit. © 2010 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. i TABLE OF CONTENTS It is assumed by the manufacturer that the Owner/Operator has a thorough knowledge of the accepted and lawful retrieval and towing methods as dictated by his city, county or state. The manufacturer rejects any liability claim that may result from the incorrect or unlawful application of its equipment. Section I - PARTS SUBFRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 & I-3 BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4 & I-5 2- STAGE BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6 thru I-9 3- STAGE BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10 thru I-13 UNDERLIFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-14 & I-15 BOOM LIFT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-16 & I-17 BOOM EXTEND HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-18 & I-19 UNDERLIFT EXTEND HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-20 & I-21 UNDERLIFT TILT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-22 & I-23 PUMP, VALVE & FILTER HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-24 & I-25 SPADE HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-26 & I-27 DUAL CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-28 & I-29 PARTS LIST V-100 2- STAGE BOOM W/ STD STINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-30 thru I-40 PARTS LIST V-100 3- STAGE BOOM W/ STD STINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-41 thru I-52 ii Section I - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the Vulcan V-100 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your unit in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer's Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. I-1 Section I - PARTS (cont'd) SUBFRAME ASSEMBLY I-2 Section I - PARTS (cont'd) SUBFRAME ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMBER 0300113 0301397 0301895 0400066 0400114 0400126 0400128 0400176 0400306 0400392 0400437 0400452 0400480 0400491 0400492 0400508 0400776 0719585 9041402 9043950 9053041 9054150 9402970 94310004 915780000 920051108 920400003 920900007 930020001 930020002 930020003 930202500 930202504 930202505 930220000 930227000 930350001 930400009 945020001 945351500 945720000 946210000 946700000 GA0215 DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT GREASE FITTING, 90 DEG GREASE FITTING, 1/8 NPT STRAIGHT 1/4-20 X 3/4 HHCS GR.5,ZP 5/16-18 X 3 HHCS GR 5 ZP 3/8-16 X 1 HHCS GR.5,ZP 3/8-16X1.25 FLAT HD SOC 1/2-13 X 1 HHCS GR.5,ZP 7/8-9 X 3 HHCS GR. 8 GOLD 3/8-16 NYLOCK HEX NUT ZP 7/8-9 NYLOCK HEX NUT GR.8 ZP 1/4 HELICAL LOCK WASHER ZP 3/8 FLAT WASHER ZP 1/2 HELICAL LOCK WASHER ZP 1/2 FLAT WASHER ZP 5/8 HELICAL LOCK WASHER ZP 5/16-18 HEX NUT JAM NYLOK "D" RING - TOWING 1/2-13NC X 1 1/4 HHCS, ZP,GR.8 5/8-11X1-1/2 BEARING, SPHERICAL TORRIN SNAP RING, 1-1/4" NOM INTERNAL TOOLBOX MTG. PAD 1/2 LARGE OD WASHER HYDRAULIC TANK ASSY NYLATRON GUIDE PAD TBD PIN, LOWER STIFFLEG CYLINDER SPACER PLATE STIFFLEG S LH STIFFLEG COVER PLATE RH STIFFLEG COVER PLATE PIVOT BLOCK WELD'T TIE PLATE WASHER PLATE LH INNER STIFFLEG WELD'T RH INNER STIFFLEG WELD'T PIN, UPPER STIFFLEG PLATE- BOTTOM WASHER PLATE, LOWER LIFT CYLINDER PIN WELDMENT - LOWER LIFT CYL STIFF LEG CYLINDER SUBFRAME WELD'T CYLINDER ASSEMBLY PIN, D RING I-3 QTY 2 2 6 6 2 4 12 16 10 4 10 6 8 22 9 2 2 2 6 2 2 8 17 8 1 2 6 2 1 1 1 2 2 4 1 1 2 1 2 2 2 1 2 2 Section I - PARTS (cont'd) BODY ASSEMBLY I-4 Section I - PARTS (cont'd) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 BODY ASSEMBLY PART NUMBER 0303124 0303128 0306684 0306685 0307215 0307216 0307220 0307538 0311016 0311017 0400070 0400451 94320052 920400005 DESCRIPTION LIGHT, BACKUP GROMMET, TAIL LIGHT LIGHT, BACKUP GROMMET, LED LIGHT 45 STT LED LIGHT, RED 45 STT LED LIGHT, AMBER 45 REAR TURN LIGHT OVAL AMBER 60 LED LIGHT, MARKER - RED 4.5 X 1.63 2010 VULCAN AL. BODY 180CB 2010 VULCAN AL. BODY 180CB 1/4-20 X 1 HHCS GR5 ZP 1/4 FLAT WASHER ZP MUDFLAP MUD FLAP BRACE PLATE I-5 QTY 1 5 2 8 4 2 4 4 1 1 6 6 2 2 Section I - PARTS (cont'd) 2-STAGE BOOM ASSEMBLY I-6 Section I - PARTS (cont'd) 2-STAGE BOOM ASSEMBLY ITEM PART NUMBER 3012-793001 0301895 0302776 0303505 0400059 0400126 0400132 0400262 0400392 0400421 0400424 0400426 0400452 0400482 0400491 0400492 0400505 0400508 0715517 0719585 0806863 0807942 0908424 9012549 9012552 9012584 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 DESCRIPTION PLATE - LUBE MOUNT GREASE FITTING, 1/8 NPT STRAIGHT SNAP RING - EXTERNAL 2" WINCH, DP MODEL S50-50K 1/4-20 X 5/8 HHCS GR 5 ZP 3/8-16 X 1 HHCS GR.5,ZP 3/8-16 X 1 1/2 HHCS GR.5,ZP 5/8-11 X 2 1/2 HHCS GR.8,ZP 3/8-16 NYLOCK HEX NUT ZP 5/8-11 NYLOCK HEX NUT ZP 5/8-18 HEX NUT ZP 5/8-11 NYLOCK NUT GR.8 ZP 1/4 HELICAL LOCK WASHER ZP 3/8 HELICAL LOCK WASHER ZP 1/2 HELICAL LOCK WASHER ZP 1/2 FLAT WASHER ZP 5/8 FLAT WASHER SAE 5/8 HELICAL LOCK WASHER ZP PIN - "D" RING OUTER BOOM WELDMENT "D" RING - TOWING INNER BOOM WELD'T OUTER RECOVERY BOOM WELD'T ~ V-100 SWIVEL ASSEMBLY CONNECTOR, 3/8 TUBE X 1/8 NPT BULKHEAD COUPLING, 1/8 ELBOW, 1/4 NPT X 3/8 TUBE 90 I-7 QTY 1 3 2 1 10 2 4 16 4 16 2 2 10 6 1 1 18 16 1 1 1 1 2 2 1 1 Section I - PARTS (cont'd) 2-STAGE BOOM ASSEMBLY (cont'd) I-8 Section I - PARTS (cont'd) 2-STAGE BOOM ASSEMBLY (cont'd) ITEM 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NUMBER 9041403 9043605 9043975 9044409 9044434 9048800 9054200 9056137 9400004 920255003 930290002 945030001 945030007 945350001 945350500 945351500 945710000 946030004 946030005 946032000 946032500 946041001 946350001 946350002 946750000 0301949 DESCRIPTION 1/2-13 X 1-1/2 HHCS GR 8 ZP SCREW, 5/8"-11 X 4-1/2" SKT HD CAP 5/8-11 X 3-1/2 UNC HHCS GR 8 5/8-11 X 2-1/4 HHCS GR8 ZP 3/8-16X1 NC FLAT 5/8 WELDLESS CHAIN LINK INTERNAL RETAINING RING 2H SNAP RING, 2-1/4" BRONZE BUSHING SPACER - LOCK PIN WELD'T COVER PLATE PAD RETAINING PLATE SPRING - HOSE TENSIONER PIVOT PIN, MAIN BOOM TO SUBFRAME PIN WELD'T-TILT CLY UPPER PIN WELDMENT - LOWER LIFT CYL RECOVERY BOOM EXTENSION CYLINDER UPPER WEAR PAD - RECOVERY LOWER WEAR PAD-RECOVERY TOP SPIDER CLAMP WELDMENT BOTTOM SPIDER CLAMP WELDMENT HR ANGLE PIN MAIN BOOM EXT CYL FRONT PIN-MAIN BOOM EXT TILT CYLINDER 3/8" OD AIRLINE, SYNFLEX I-9 QTY 1 2 2 2 2 2 2 2 2 1 2 1 2 1 1 2 1 1 1 1 1 8 1 1 1 1 Section I - PARTS (cont'd) 3-STAGE BOOM ASSEMBLY I-10 Section I - PARTS (cont'd) 3-STAGE BOOM ASSEMBLY ITEM PART NUMBER 3012-793001 0300113 0301895 0303441 0303490 0303505 0305023 0306825 0307160_ 0307402 0307406 0307432 0400059 0400066 0400126 0400146 0400177 0400223 0400262 0400264 0400349 0400390 0400421 0400424 0400426 0400448 0400451 0400452 0400461 0400471 0400472 0400473 0400482 0400483 0400491 0400492 0400501 0400505 0400508 0400587 0715517 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 DESCRIPTION PLATE - LUBE MOUNT GREASE FITTING, 1/4-28 STRAIGHT GREASE FITTING, 1/8 NPT STRAIGHT SHEAVE, 10" WEAR PAD (1/2 X 1 X 4) WINCH, DP MODEL S50-50K SNAP RING 5100-0225PP PAD - WEAR CABLE - EXT ASSY 3-STAGE BOOM CYLINDER - BOOM EXTEND SLIDE PAD BUSHING - BRONZE 1/4-20 X 5/8 HHCS GR 5 ZP 1/4-20 X 3/4 HHCS GR.5,ZP 3/8-16 X 1 HHCS GR.5,ZP 3/8-16 X 2-1/4 HHCS GR.5 ZP 1/2-13 X 1 1/4 HHCS GR. 5, ZP 3/8-16 X 3/4 FL. HD. SOCKET SCREW 5/8-11 X 2 1/2 HHCS GR.8,ZP 5/8-11 X 2-1/4 HHCS GR5 ZP SCREW, 3/8"-16 X 3/4" FL HD SKT 3/8-16 HEX JAM NUT W/PELL 5/8-11 NYLOCK HEX NUT ZP 5/8-18 HEX NUT ZP 5/8-11 NYLOCK NUT GR.8 ZP 1-1/4-12 HEX JAM NUT 1/4 FLAT WASHER ZP 1/4 HELICAL LOCK WASHER ZP 1-1/4-12 NEX NUT GR8 ZP 7/8-14 UNF HEX NUT 7/8-14 UNF HEX NUT JAM 7/8 FLATWASHER HARDENED 3/8 HELICAL LOCK WASHER ZP LOCKWASHER, 3/8" COUNTERSUNK 1/2 HELICAL LOCK WASHER ZP 1/2 FLAT WASHER ZP WASH - SAE 1 1/4 HARDENED PL 5/8 FLAT WASHER SAE 5/8 HELICAL LOCK WASHER ZP 1/4 X 1-1/2 ROLL PIN ZP PIN - "D" RING OUTER BOOM WELDMENT I-11 QTY 1 8 1 2 2 1 2 4 2 1 1 4 10 6 20 1 4 5 16 4 12 1 20 2 2 2 6 16 2 2 2 2 22 1 7 1 2 18 16 2 1 Section I - PARTS (cont'd) 3-STAGE BOOM ASSEMBLY (cont'd) I-12 Section I - PARTS (cont'd) 3-STAGE BOOM ASSEMBLY (cont'd) ITEM 42 43 44 45 46 47 48 49 50 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 PART NUMBER 0717262 0717743 0717744 0717746 0717747 0717909 0718134 0719585 0806721 0806752 0806824 0908424 9012549 9012552 9012584 9041402 9041403 9043605 9043975 9044409 9044434 9048800 9056137 9400004 916040004 920255003 930290002 945030007 945350001 945350500 945351500 946030004 946041001 946750000 947250000 947270000 GA0215 0301949 0307403 DESCRIPTION SHIM - SLIDE PAD ROD - EXTEND SHEAVE SPACER PIN - EXTEND CYLINDER PLATE - SLIDE PAD SUPPORT PIN - CABLE RETRACT SHEAVE - 5 " DIA RETRACT PLATE - SLIDE PAD SUPPORT "D" RING - TOWING EXTEND SHEAVE BRACKET WELDMENT SHAFT - RETRACT SHEAVE WELDMENT INNER BOOM TUBE WLMT SWIVEL ASSEMBLY CONNECTOR, 3/8 TUBE X 1/8 NPT BULKHEAD COUPLING, 1/8 ELBOW, 1/4 NPT X 3/8 TUBE 90 1/2-13NC X 1 1/4 HHCS, ZP,GR.8 1/2-13 X 1-1/2 HHCS GR 8 ZP SCREW, 5/8"-11 X 4-1/2" SKT HD CAP 5/8-11 X 3-1/2 UNC HHCS GR 8 5/8-11 X 2-1/4 HHCS GR8 ZP 3/8-16X1 NC FLAT 5/8 WELDLESS CHAIN LINK SNAP RING, 2-1/4" BRONZE BUSHING WEAR PAD ~ LOWER SPACER - LOCK PIN WELD'T COVER PLATE SPRING - HOSE TENSIONER PIVOT PIN, MAIN BOOM TO SUBFRAME PIN WELD'T-TILT CLY UPPER PIN WELDMENT - LOWER LIFT CYL UPPER WEAR PAD - RECOVERY HR ANGLE TILT CYLINDER OUTER BOOM WLMT (V-100) INNER BOOM TUBE WLMT PIN, D RING 3/8" OD AIRLINE, SYNFLEX CABLE - EXT. ASSEMBLY 3-STAGE I-13 QTY 2 2 1 4 1 4 2 1 1 4 1 2 2 1 1 2 1 2 2 2 2 2 2 2 1 1 2 2 1 1 2 2 8 1 1 1 1 1 2 Section I - PARTS (cont'd) UNDERLIFT ASSEMBLY I-14 Section I - PARTS (cont'd) UNDERLIFT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER 0300113 0301895 0400134 0400176 0400177 0400248 0400344 0400491 0400492 0400505 0400508 0400594 9040602 9044170 9044471 9046315 9046625 924902000 930150001 930150002 930150003 930150004 930150011 930151000 930152000 930160500 930170500 930180500 930770500 930901500 945300000 945351000 945510006 945510007 946350005 946570500 946571000 946571100 DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT GREASE FITTING, 1/8 NPT STRAIGHT 3/8-24 X 3/4 FLATHEAD SOCKET SCREW 1/2-13 X 1 HHCS GR.5,ZP 1/2-13 X 1 1/4 HHCS GR. 5, ZP 5/8-11 X HHCS GR 8 ZP 1/2-13 X 3/4 FLAT HD SOCKET SCREW 1/2 HELICAL LOCK WASHER ZP 1/2 FLAT WASHER ZP 5/8 FLAT WASHER SAE 5/8 HELICAL LOCK WASHER ZP SCREW - 1/4"-20 X 5/8" FL SKT HD 5/8-11 X 1-1/4 HHCS GR8 ZP 1-8X1-1/2 SOC SET SCREW SCREW, 5/8"-18 X 1-1/4" HEX HD CAP ROLL PIN, 3/16" X 1" 7/8X6 1/2 LG HITCH PIN LOWER PIN WELDMENT TILT CYLINDER STOP PAD (FOLDING BOOM) SPACER (1ST STAGE STINGER) TOP PAD BOTTOM PAD PIN CYLINDER 1ST STAGE STINGER REAR PIN WELDMENT FRONT MTG. PIN WELDMENT STINGER FOLDING BOOM WELD'T 1ST STAGE STINGER WELD'T 2ND STAGE STINGER STINGER EXT. CYLINDER SHAFT WELDMENT, FOLDING BOOM PIVOT PIVOT FOOT WELD'T SHAFT WELDMENT, FOLDING BOOM PIVOT BEARING - ALUMINUM BRONZE THRUST WASHER (.19 THK) PIVOT PIN 5" CROSSBAR WELD'T TOP COVER PLATE WELD'T BOTTOM COVER PLATE WELD'T I-15 QTY 4 7 3 1 1 1 6 2 2 2 10 8 1 1 8 2 1 1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 Section I - PARTS (cont'd) BOOM LIFT HYDRAULICS I-16 Section I - PARTS (cont'd) BOOM LIFT HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER 0301376 0301522 0301620 0302275 0302276 0306700 0310840 0310841 9016021 9016022 9018255 915770002 946700000 946770001 DESCRIPTION CONNECTOR 8MJX10MB CONNECTOR 6MJ-6MB FITTING, ELBOW, 6MJ-6MB90 CONNECTOR 8MJX6MB ELBOW, 8MJ-6MB90 MANIFOLD BLOCK HYD TUBE ASSY, BOOM LIFT A PORT HYD TUBE ASSY, MAIN BOOM LIFT PORT B D.C.V. 6-SPOOL D.C.V. 2 SPOOL 1/2 TUBE CLAMP FM2127-PP HOSE ASSEMBLY, 12" LG BOOM LIFT CYLINDER, 45/50 HOSE ASSEMBLY - MAIN LIFT CYLINDER I-17 QTY 2 3 1 5 1 1 1 1 1 1 2 4 2 4 Section I - PARTS (cont'd) BOOM EXTEND HYDRAULICS I-18 Section I - PARTS (cont'd) BOOM EXTEND HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 0302275 0302827 0307003 9016021 9016022 9018256 945710000 946760003 946760017 946770006 DESCRIPTION CONNECTOR 8MJX6MB CONNECTOR 10MJX10MB INLINE ORIFICE D.C.V. 6-SPOOL D.C.V. 2 SPOOL TUBE CLAMP, 3/4" RECOVERY BOOM EXTENSION CYLINDER HYDRAULIC TUBE ASSY. MAIN BOOM EXT. HYDRAULIC TUBE ASSY. 5/8" END SECTION HOSE ASSEMBLY, 30" LG I-19 QTY 2 2 2 1 1 4 1 2 2 2 Section I - PARTS (cont'd) UNDERLIFT EXTEND HYDRAULICS I-20 Section I - PARTS (cont'd) UNDERLIFT EXTEND HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 0300865 0301376 9012510 9016021 9016022 9018255 915760022 915760023 916770001 930770500 945760021 946760004 946760005 946760018 946770003 DESCRIPTION ADAPTER, 8MJ-6MJ CONNECTOR 8MJX10MB CONNECTOR, 9/16" SAE X 3/8" TUBE D.C.V. 6-SPOOL D.C.V. 2 SPOOL 1/2 TUBE CLAMP FM2127-PP STINGER SUPPLY TUBE STINGER SUPPLY TUBE HOSE ASSEMBLY, 30" LG STINGER EXT. CYLINDER HYD TUBE ASSY. STINGER TILT SUPPLY HYD TUBE ASSY. STINGER EXT. A PORT HYD TUBE ASSY. STINGER EXT. B PORT HYD TUBE ASSY. 1/2" END SECTION HOSE ASSEMBLY, 30" LG I-21 QTY 2 2 2 1 1 10 1 1 2 1 2 1 1 2 2 Section I - PARTS (cont'd) UNDERLIFT TILT HYDRAULICS I-22 Section I - PARTS (cont'd) UNDERLIFT TILT HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER 0300865 0301376 0301522 0301696 9016021 9016022 9018255 945760021 945770002 946750000 946760006 946760007 946760018 946770003 DESCRIPTION ADAPTER, 8MJ-6MJ CONNECTOR 8MJX10MB CONNECTOR 6MJ-6MB ELBOW, 6MJ-6FJX90 D.C.V. 6-SPOOL D.C.V. 2 SPOOL 1/2 TUBE CLAMP FM2127-PP HYD TUBE ASSY. STINGER TILT SUPPLY HOSE ASSEMBLY, 12" LG TILT CYLINDER HYD TUBE ASSY. STINGER TILT A PORT HYD TUBE ASSY. STINGER TILT B PORT HYD TUBE ASSY. 1/2" END SECTION HOSE ASSEMBLY, 30" LG I-23 QTY 2 2 2 2 1 1 10 2 2 1 1 1 2 2 Section I - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS I-24 Section I - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER 0300649 0301619 0301696 0302083 0302205 0302577 0302696 0302901 0303394 0306538 0306539 0306984 0310010 0310837 0310839 9012968 9015571 9016021 9016022 9016815 9018241 9018256 915770017 915780000 946760001 946760012 946760016 DESCRIPTION CONNECTOR, 12MJ-12MJ BRANCH TEE, 6MJ-6MJ-6MB ELBOW, 6MJ-6FJX90 16MJ - 12MB 90 ELBOW GAUGE, FLUSH MOUNT 6000 PSI CONNECTOR, 6MJ-4FP CONNECTOR, 16MJ-20MP HOSE ASSEMBLY, 120" LG HOSE ASSEMBLY - 46" LG HOSE BARB, 20HOSE-20MP HOSE BARB, 20HOSE-16MB90 ELBOW, 12MJ-12MB90 SUCTION HOSE, 1-1/2" I.D. 100R4 HYD TUBE - RETURN REAR VALVE HYD TUBE ASSY 2 SPOOL VALVE CONNECTOR 8MJX10MB BALL VALVE 1-1/4" D.C.V. 6-SPOOL D.C.V. 2 SPOOL MUNCIE PUMP TSPKS17-17-2B TUBE CLAMP, 1" TUBE CLAMP, 3/4" HOSE_ASSEMBLY HYDRAULIC TANK ASSY HYD TUBE ASSEMBLY HYD TUBE RETURN LINE FRNT VLV BDY HYD TUBE ASSEMBLY I-25 QTY 4 2 4 2 4 4 2 2 4 2 2 2 2 1 1 2 2 1 1 1 2 4 2 1 1 1 2 Section I - PARTS (cont'd) SPADE HYDRAULICS I-26 Section I - PARTS (cont'd) SPADE HYDRAULICS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 0300052 0301376 0301522 9015738 9016021 9016022 9018255 930760010 930760011 945720000 945770003 946760008 946760009 DESCRIPTION ELBOW, 8MJ-10MB90 CONNECTOR 8MJX10MB CONNECTOR 6MJ-6MB HOLDING VALVE D.C.V. 6-SPOOL D.C.V. 2 SPOOL 1/2 TUBE CLAMP FM2127-PP HYDRAULIC TUBE ASSEMBLY HYDRAULIC TUBE ASSEMBLY STIFF LEG CYLINDER - 45 HOSE ASSEMBLY - STIFFLEG CYLINDER HYDRAULIC TUBE ASSEMBLY HYDRAULIC TUBE ASSEMBLY I-27 QTY 1 3 4 2 1 1 4 1 1 2 4 1 1 Section I - PARTS (cont'd) DUAL CONTROL ASSEMBLY I-28 Section I - PARTS (cont'd) DUAL CONTROL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NUMBER 0300117 0300341 0301397 0301696 0302205 0302577 0307604 0400066 0400126 0400382 0400392 0400393 0400451 0400463 0400480 0400482 0723377 0806515 0806531 9016021 9016022 9024041 9025049 9041108 9041202 9041212 9043371 9043713 9048513 9053524 930400001 930400012 930400013 930402600 930402700 942480003 942480200 942480300 942487300 946400600 946402501 946402600 946402700 DESCRIPTION QTY GROMMET RUBBER KNOB, BLACK (BLANK) GREASE FITTING, 90 DEG ELBOW, 6MJ-6FJX90 GAUGE, FLUSH MOUNT 6000 PSI CONNECTOR, 6MJ-4FP KNOB - RED LONG 1/4-20 X 3/4 HHCS GR.5,ZP 3/8-16 X 1 HHCS GR.5,ZP 5/16-18 NYLOCK HEX NUT ZP 3/8-16 NYLOCK HEX NUT ZP 3/8"-16 HEX JAM NUT 1/4 FLAT WASHER ZP 5/16 FLAT WASHER ZP 3/8 FLAT WASHER ZP 3/8 HELICAL LOCK WASHER ZP D.C.V. MTG. PLATE CONTROL HANDLE WLMT CONTROL HANDLE WLMT D.C.V. 6-SPOOL D.C.V. 2 SPOOL MCGILL SWITCH INTERIOR COMPARTMENT LIGHT W/SWITCH 5/16-18 X 1-3/4 HHCS GR 8 ZP 3/8-16 X 5/8 PL GR8 3/8-16 X 2-3/4 LG. HHCS GR.8 3/8-16 NYLOCK HEX NUT ZP M8 X 20 SOCKET SHOULDER BOLT SPHERICAL ROD END BRONZE BUSHING (.752 X .879 X .750) PIVOT PIN LH CONTROL ROD (SHORT) LH CONTROL ROD (SHORT) SHORT LUG WLMT SHORT LUG WLMT D.C.V. UPPER PANEL D.C.V. LOWER PANEL WELD'T LH MTG ANGLE WELD'T RH MTG ANGLE WELD'T CHANNEL WELD'T TOP PANEL ~ D.C.V. COVER ASSY REAR PANEL WELDMENT FRONT PANEL WELDMENT 4 12 16 4 4 4 4 16 15 4 17 16 16 8 26 6 1 8 8 1 1 8 4 4 6 6 8 8 16 32 2 8 8 5 3 2 2 2 2 2 1 1 1 I-29 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER ITEM PART NUMBER -- 1 2 125100200 0910998 0911031 -- 3 4 5 0910998 0910786 0911008 0911011 -- 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 0910786 0300113 0301895 0303193 0400134 0400176 0400177 0400248 0400491 0400492 0400505 0400508 0400594 0723463 0723476 0724348 0807763 0807765 0810009 9012510 9040602 9044170 9044471 9046315 9046625 9054150 915760022 915760023 916770001 924902000 930150001 930150002 930150003 930150004 930150011 930152000 930770500 930901500 945300000 945351000 946750000 DESCRIPTION QTY V-100 2-STG, STD STINGER BUA, V-100, STD STINGER SHIP KIT, V-100 1 1 BUA, V-100, STD STINGER STINGER ASSY - STD - 114" SUBFRAME ASSY V-100 RECOVERY BOOM INSTALL V100 2-S 1 1 1 STINGER ASSY - STD - 114" GREASE FITTING,1/4-28 STRAIGHT GREASE FITTING,STR 1/8 PTF BLACK SKUFF JACKET SJ16 3/8-24X3/4 FLTHDSKTSCR 1/2-13X1 HHCS GR5 ZP 1/2-13X1.25 HHCS GR5 ZP 5/8-11X1HHCS GR 8 ZP 1/2" HCL LKWSHR ZP 1/2" FLATWASHER ZP 5/8" SAE WASHER 5/8" HELICAL LCKWSHR ZP 1/4-20X5/8 SOC FLT HD PLATE, PAD RETAINER PLATE, PAD RETAINER PIN, EXT CYL REAR MTG -STINGER 1ST STAGE STINGER WELD'T 116" FOLDING BOOM WELD'T 116" 2ND STAGE STINGER - 116" CONNECTOR 6SAE MALE-3/8 5/8NC X 1 1/4 HHCS GR 8 1-8X1-1/2 SOC SET SCREW 5/8-18 X 1 1/4 HHCS PL GR8 3/16 DIAX1 3/4LG ROLL PI 7/8X6 1/2 LG HITCH PIN 1 1/2 INT. RET. RING (C HYD.TUBE 3/8 STINGER EX HYD.TUBE 3/8 STINGER EX HOSE- HYD. 3/8 - 105" 8MJ-6MFA LOWER PIN WELD'T STOP PAD (FOLDING BOOM) SPACER (1ST STAGE STINGE TOP PADS BOTTOM PADS PIN (CYL STIFFENER PLATE FRONT MTG. PIN WELD'T TWIN CYL. ARRANGEMENT WELD-ON SHAFT WELD'T - FOLD.BOOM PIVOT PIVOT FOOT WELDMENT SHAFT WELDT-FOLDING BOOM PIVOT TILT CYLINDER 6 DIA 4 4 19 3 1 1 1 2 2 2 10 8 1 1 1 1 1 1 2 1 1 8 2 1 1 1 1 2 1 4 1 4 4 1 1 1 1 1 1 1 I-30 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM -- 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 PART NUMBER 0911008 0300649 0300865 0301522 0301577 0301620 0301895 0302275 0302276 0302696 0302726 0303193 0303394 0307003 0311189 0400002 0400066 0400109 0400114 0400126 0400128 0400149 0400176 0400205 0400306 0400393 0400437 0400452 0400463 0400482 0400491 0400492 0400508 0400776 0501420 0719585 0724349 0724499 0724500 0807731 0810005 0910705 0910757 9012515 9012525 9015738 9018241 9018254 9018255 9018256 DESCRIPTION SUBFRAME ASSY V-100 UNION, STRAIGHT 12MJ - 12MJ FITTING, CONNECTOR 8MJ-8MJ FITTING, CONN. 6MJ-6MB 1/4 OD PLASTIC AIRLINE, BLACK FITTING, HYD. 6MJ - 6MB90 GREASE FITTING,STR 1/8 PTF FITTING, CONN 8MJ-6MB W/STEP FITTING, ELB 90 DEG FITTING, CONNECTOR GREASE FITTING, 1/4-28 X 45DEG BLACK SKUFF JACKET SJ16 HOSE HYD, 46" FITT, HYD UNION 10MJ-10MJ HITCH PIN 1/4" DIA. 4X1/4 DRIVE SCREW RD HD 1/4-20X3/4 HHCS GR5 ZP 5/16-18X1 HHCS GR5 ZP 5/16-18X3 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 3/8-16X1.25 FLAT HD SOC 3/8-16 X 5/8 HHCS GR5 ZP 1/2-13X1 HHCS GR5 ZP 1/2-13X3 HHCS GR5 ZP 7/8-9X3HHCS GR 8 GOLD 3/8-16 HEX NUT JAM ZP 7/8-9 NYLOK HEX GR 8 ZP 1/4" HELICAL LCKWASHR ZP 5/16" FLATWASHER ZP. 3/8" HELICAL LCKWSHR - ZP 1/2" HCL LKWSHR ZP 1/2" FLATWASHER ZP 5/8" HELICAL LCKWSHR ZP 5/16-18 HEX NUT JAM NYLOK ZP PLATE - SERIAL/DATA (V-70) D-RING, TOWING PLATE, JACK LEG COVER PIN - UPPER JACK LEG CYL PIN - LOWER JACK LEG CYL SUBFRAME WELD'T, V-70, V-100 PIN - FORK RETAINING CONTROL STATION ASSY HYD. TUBE KIT - VULCAN HD 1 1/16 -12 37 JIC PLUG 9/16 -18 37 JIC MALE PLUG HOLDING VALVE MHB-015-L SINGLE TUBE CLAMP-1 5/8 TUBE CLAMP SM2160-PP 1/2 TUBE CLAMP FM2127-PP 3/4 TUBE CLAMP SM3190-PP I-31 QTY 2 4 7 222 1 6 5 1 2 16 75 4 6 2 4 6 4 2 22 12 3 14 1 18 16 18 16 8 3 10 6 2 2 1 4 2 2 2 1 2 1 1 2 4 2 2 12 12 4 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 0911008 9018271 9041011 9041402 9043950 9053041 9054150 915770002 915770017 915780000 930020001 930202500 930202504 930202505 930400009 9401418 9402970 945000001 945020001 945351500 945720000 945770003 946402500 946700000 946770001 DE1381 GA0215 SUBFRAME ASSY V-100 (cont'd) TRANSITION BLOCK 9E0001 1/4 NC X 2 1/2 HHCS PL GR8 1/2 NC X 1 1/4 HHCS PLT GR8 5/8 NC X 1 1/2 HHCS PL GR 8 BEARING-SPHERICAL TORRIN 1 1/2 INT. RET. RING (C 8AT2(8T90S-8T90S) HCL 16R4(16MJ-16FJ) HCL HYD TANK ASSEY 3 POINT M SPACER PLATE STIFFLEG SU PIVOT BLOCK WELD'T TIE PLATE - BOOM PIVOT A WASHER PLATE - BOOM PIVO BOTTOM PLATE - DCV DUAL DIPSTICK WELDMENT HYDR TANK TOOLBOX MTG. PAD LOCK PLATE - SPHERICAL B WASHER PLATE-LOWER LIFT PIN WELD'T LOWER LIFT CY STIFF LEG CYLINDER - 45/ 6AT2(6T90L-8MJ) 24 HYD COVER ASSEMBLY 45/50 BOOM LIFT CYLINDER 6AT2(6T90S-6T90S) HCL 1/2 WASHER SAE 17/32 ID PIN-"D" RING 1 8 5 2 2 8 2 2 1 2 2 2 4 1 1 3 2 2 2 2 4 1 2 2 4 4 -- 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 0910705 0300052 0301376 0301619 0302083 0302827 0306984 0400382 0400387 0400392 0400480 0723377 0907441 0907442 9010030 9016021 9016022 9041108 9041212 9043371 9043713 9048513 CONTROL STATION ASSY FITTING, ELB 8MJ-10MB 90 CONNECTOR 8 MJ - 10 MB FITT, 6MJ-6MJ-6MB BRANCH TEE 16 MJ - 12 MB 90 ELBOW FITTING, CONNECTOR 10MJ-10MB FITT, HYD ELB 12MB-12MJ90 W/HO 5/16-18 NYLOK HEX NUT ZP 3/8-24 HEX JAM NUT ZP(DE1206) 3/8-16 NYLOK HEX NUT ZINC 3/8 FLATWASHER ZP PLATE, DCV MTG. - VULCAN HD CONTROL HANDLE ASSY - SHORT CONTROL HANDLE ASSY - LONG FITT, BRASS ELB 1/4T-1/8MPX VALVE 6 SPOOL 346-9206-018 VALVE 2 SPOOL 346-9202-018 5/16 NC X 1 3/4 HHCS PL GR8 3/8 NC X 2 3/4 HHCS PL GR8 6 MM LOCKNUT FOR 9043817 M8 X 20 SOC SHOULDER BOL SPHERICAL ROD END REBPJH- 1 9 2 2 5 2 8 32 40 44 1 8 8 12 1 1 4 6 8 8 16 I-32 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM -- 142 143 144 145 146 147 148 PART NUMBER 0910705 930400001 930400012 930400013 930402600 930402700 946400600 GX263 DESCRIPTION QTY CONTROL STATION ASSY PIN - CONTROL HANDLE PIV RH CONTROL ROD (LONG) - LH CONTROL ROD (SHORT) - SHORT LUG WELD'T - DUAL LONG LUG WELD'T - DUAL C CHANNEL WELD'T FITTING, ELB 10MJ-10MB90 2 8 8 6 2 2 1 -- 149 150 0907441 0806515 9053524 CONTROL HANDLE ASSY - SHORT CONTROL HANDLE WELD'T BEARING BR. FLG.752 X .879X.75 1 2 -- 151 152 0907442 0806531 9053524 CONTROL HANDLE ASSY - LONG CONTROL HANDLE WELD'T BEARING BR. FLG.752 X .879X.75 1 2 -- 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 0910757 0310837 0310838 0310839 0310840 0310841 0310842 930760010 930760011 946760001 946760003 946760004 946760005 946760006 946760007 946760008 946760009 946760010 946760011 946760012 946760016 946760017 946760018 HYD. TUBE KIT - VULCAN HD HYD TUBE ASSY, RETURN - REAR HYD TUBE ASSY, RH WINCH - B HYD TUBE ASSY, REAR PRESSURE HYD TUBE ASSY, BOOM LIFT - A HYD TUBE ASSY, BOOM LIFT - B HYD TUBE ASSY, RH WINCH - A TUBE, HYD 1/2 X 17 15/16 RH ST TUBE, HYD 1/2 X 17 13/16 RH ST TUBE, HYD 3/4 X 30 3/4 FR.VALV TUBE, HYD 5/8 X 32 9/16 MAIN B TUBE, HYD 1/2 X 34 7/16 ST.EXT TUBE, HYD 1/2 X 34 7/16 ST.EXT TUBE, HYD 1/2 X 36 1/16 ST.TIL TUBE, HYD 1/2 X 36 1/16 ST.TIL TUBE, HYD 1/2 LH STIFFLEG TUBE, HYD 1/2 LH STIFFLEG B PO TUBE, HYD 5/8 X 40 11/16 FR.WI TUBE, HYD 5/8 X 40 11/16 FR.WI TUBE, HYD 1" RETURN LINE FR.VA TUBE, HYD 3/4X77 1/4 END SECTI TUBE, HYD 5/8X80 3/8 END SECTI TUBE, HYD 1/2X77 3/8 END SECTI 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 6 4 -- 175 176 177 178 179 180 181 182 915780000 0301611 0302696 0302699 0305006 9011014 9012913 9015571 9018139 HYD TANK ASSY 3 POINT M PIPE, 1-1/4 SCH40 BLK FITTING, CONNECTOR PIPE NIPPLE - 1-1/4 X 2 FILLER CAP (GO205,FB194) 1/4NPT SOCKET STL PLUG * MAGNETIC PIPE PLUG 3/4NP BALL VALVE - 1 1/4 CV5 SUCT.STRAINER LHA SEH-2 2 2 2 1 1 1 2 2 I-33 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 183 184 185 186 187 915780000 9018140 9032122 9043477 915780500 9401408 HYD TANK ASSY 3 POINT M (cont'd) OIL FILTER HEAD-LHA SP50NAHN- GASKET, HYD. TANK COVER 5/16-18X1 SOC HD CAP SCREW HYDRAULIC TANK WELD'T INSPECT COVER 2 1 6 1 1 -- 188 189 190 191 192 193 946402500 0301851 9041202 9045057 946402501 946402600 946402700 COVER ASSEMBLY TRIM-LOCK 150B2X1/8 3/8-16 X 5/8 HHCS PL GR8 0400482 3/8 BS LOCK WASHER TOP PANNEL - COVER REAR PANEL WELD'T FRONT PANEL WELD'T 5 6 6 1 1 1 -- 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 0911011 0301577 0310194 0400066 0400126 0400132 0400392 0400424 0400426 0400452 0400482 0400505 0911034 9018255 9041058 9043605 9043975 9044409 9044434 9048800 930290001 9400004 945020001 945030007 945040001 945291500 945350001 945351500 945760021 946770003 946770007 946770009 RECOVERY BOOM INSTALL V100 2-STG 1/4 OD PLASTIC AIRLINE, BLACK HARNESS, WIRING 2-SPEED 1/4-20X3/4 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 3/8-16X1.5 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC 5/8-18 HEX NUT ZP 5/8-11 GR 8 NYLOK NUT YZ PLT 1/4" HELICAL LCKWASHR ZP 3/8" HELICAL LCKWSHR - ZP 5/8" SAE WASHER RECOVERY BOOM ASSY V-100 2-STG 1/2 TUBE CLAMP FM2127-PP 1/4 X 1 3/4 HHCS GR8 5/8-18 X 2 SOC HD CAP H.H.C.SCREW 5/8N.C.X3 1/ 5/8-11 X 2 1/4 HHCS PL GR8 3/8-16X1 NC FLAT SOCKET HD CAP 5/8 WELDLESS CHAIN LINK STOP BLOCK VERT BOOM WEL BRONZE BUSHING WASHER PLATE-LOWER LIFT CABLE TIE BACK SPRING-1 SPACER, MAIN BOOM PIVOT LOWER GUIDE PAD WELD'T PIVOT PIN, MAIN BOOM PIN WELD'T LOWER LIFT CY HYD TUBE UNDER BOOM STIN HOSE ASSEMBLY - 8MJ-8MJ X 45 HOSE ASSEMBLY - 79 HOSE ASSEMBLY - 104 -- 225 0911034 0300041 RECOVERY BOOM ASSY V-100 2-STG FITTING, CONNECTOR 8MJ-8MB I-34 105 1 8 4 6 12 2 4 8 4 2 1 12 2 2 2 2 2 2 2 2 2 2 2 2 1 2 4 4 2 2 4 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER 0911034 0300052 0301522 0301696 0301895 0301895 0301949 0302776 0303505 0400059 0400059 0400288 0400431 0400492 0400512 0715517 0719585 0724343 0724344 0806863 0807965 0810006 0908425 3012-793001 9010030 9010520 9012549 9012552 9012575 9012584 9041403 9054200 9056137 920110015 920255003 930250018 930290002 945030001 945350500 945710000 945770002 946030004 946030005 946032000 946032500 946350001 946350002 946760200 946770006 946770008 -- 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 DESCRIPTION RECOVERY BOOM ASSY V-100 2-STG (cont'd) FITTING, ELB 8MJ-10MB 90 FITTING, CONN. 6MJ-6MB FITTING, ELB 90 DEG 6MJ-6FJX90 GREASE FITTING,STR 1/8 PTF GREASE FITTING,STR 1/8 PTF 3/8" OD AIRLINE,SYNFLEX HOSE SNAP RING,EXTERNAL 2 WINCH-DP MODEL S50-50K (2)SPD 1/4-20X5/8 HHCS GR5 ZP 1/4-20X5/8 HHCS GR5 ZP 3/4-10X2.5HHCS GR 8GOLD 3/4-10 NYLOK HEX GR 8 ZP 1/2" FLATWASHER ZP 3/4 FLAT WASHER(SPECIAL) PIN - "D"-RING OUT BOOM WELD'T D-RING, TOWING BAR, CABLE SUPPORT CHANNEL, ROPE GUIDE INNER BOOM WELDMENT V-100 WINCH MTG BRACKET OUTER BOOM WELD'T V-100 KIT - BOOM SWIVEL PLATE - LUBE MTG. FITT, BRASS ELB 1/4T-1/8MPX FITT, BRASS ELB 1/4T-1/4MP CONNECTOR-MALE 3/8TUBEX1 BULKHEAD ADAPTER 1/8M-1/8F NPT LEGRIS- 3108-56-11 1/8NP ELBOW-1/4NPT X 3/8TUBE 9 1/2 NC X 1 1/2 HHCS PL GR8 INTERNAL RETN'G RING 2 H RETAINING RING - 1 3/8 ROPE CATCHER SPACER - LOCK PIN WELD'T CABLE RETAINER OUTER BOOM COVER PLATE VERT BOOM MA PAD RETAINING PLATE-UPPE PIN WELD'T-TILT CYL UPPE RECOVERY BOOM EXTENSION CYL. 6AT2(6T90S-8MJ) HCL 48 UPPER WEAR PAD-RECOVERY LOWER WEAR PAD-RECOVERY TOP SPIDER CLAMP WELD'T BOTTOM SPIDER CLAMP WELD PIN MAIN BOOM EXT CYL FR PIN MAIN BOOM EXT CYL RE HYD. TUBE KIT HOSE ASSEMBLY - 62 HOSE ASSEMBLY - 116 I-35 QTY 1 2 2 6 7 14 2 2 10 2 32 32 1 64 1 1 1 1 1 8 1 1 1 1 2 1 1 3 1 1 2 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 4 1 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 275 276 0908425 0400557 0908424 KIT - BOOM SWIVEL 1/2X1-1/4 ROLL PIN ZP SWIVEL-BOOM ASSEMBLY 6 2 -- 277 278 279 280 281 282 283 284 285 0908424 0300113 0300311 0400133 0400140 0400392 0700511 0700563 0802027 0806862 SWIVEL-BOOM ASSEMBLY GREASE FITTING,1/4-28 STRAIGHT SHEAVE, 12-10-1BB 10 3/8-16X3 HHCS GR5 ZP 3/8-16X4 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC GUIDE, BOTTOM CABLE SHAFT, SHEAVE GUIDE-CABLE WELDMENT BOOM END SWIVEL WELDMENT V-70 1 1 2 1 3 2 1 1 1 -- 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 0911031 0301215 0303056 0307626 0310599 0400128 0501128 0723437 0724476 0904217 0908202 0908203 0908204 0908205 0908206 0908207 0908208 0911146 0911148 9401902 946990200 SHIP KIT, V-100 WIRE ROPE 3/4X6X37 IWRC 250' D GASKET- H2 ADHESIVE SAFETY CHAIN ASY,1/2X14' GR100 CRC HD CORROSION INHIBIT SPRAY 3/8-16X1.25 FLAT HD SOC V-90/V-100 OWNERS MANUAL CHANNEL SUPPORT VULCAN PAD - NYLATORN - BBOM GUIDE HARDWARE-BODY MOUNTING KIT, FORK - VULCAN LWRK KIT, HDU CHAIN ADPTR -VUL LWRK KIT, HDU RISER BRKT -VUL LWRK KIT, SPRG LIFT BRKT -VUL LWRK KIT, FORK ADAPTER -VUL LWRK KIT, PUMP -VUL LWRK KIT, MOUNTING -VUL LWRK PURCHASED SHIP KIT-VULCAN HVY VULCAN HD ADDTL BOLT KIT TRAILER RECOVERY LOOP (EA) V-100 DECALS 2 8 2 1 12 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 -- 306 307 308 309 0904217 0400286 0400301 0400431 0400436 HARDWARE-BODY MOUNTING 3/4-10X2.75" HHCSGR 8GOLD 7/8-9X3HHCS GR5 ZP 3/4-10 NYLOK HEX GR 8 ZP 7/8-9 NYLOK HEX NUT ZP 44 4 44 4 -- 310 311 312 313 314 315 0908202 0200018 0200019 0200020 0200021 0200023 945539000 KIT, FORK - VULCAN LWRK FORK-SHORT, 3IN OPNG FORK-SHORT, 4-1/2IN OPNG FORK-MED, 3IN OPNG FORK-MED, 4-1/2IN OPNG FORK-LONG, 4-1/2IN OPNG 6 3/4 CURVED FORK (EACH) 2 2 2 2 2 2 I-36 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 316 317 318 319 0908203 0310230 0400886 0801186 0801186 KIT, HDU CHAIN ADPTR -VUL LWRK CLEVIS PIN, 5/8 X 6 ZINC PLT HITCH PIN CLIP,1/8 DIAX2.6 OAL ADAPTER-HDU CHAIN (LH OR RH) ADAPTER-HDU CHAIN (LH OR RH) 2 2 1 1 -- 320 321 0908204 0306564 0801459 KIT, HDU RISER BRKT -VUL LWRK ALUM T HANDLE 5/8" X 1-1/4" BRKT-RISER-HDU 2 2 -- 322 323 0908205 0807023 0908672 KIT, SPRG LIFT BRKT -VUL LWRK BRKT-PIVOT SPRING LIFT PIN-RET.-SPRING LIFT 2 2 -- 324 325 326 327 328 329 330 0908672 0302474 0311167 0311210 0400568 0400573 0402020 0718917 PIN-RET.-SPRING LIFT PIN, LINCH 3/16 3/16 SWAGE FOR 1/8 COATED CABL CABLE, PIN RETAINER ASSY .125 3/8X3" ROLL PIN ZP 3/16X1-1/4ROLL PIN ZP 1/4-20NC X 3/4 HEX HD SS PIN, RETAINER 1 1 1 1 1 1 1 -- 331 332 333 334 0908206 0306564 0803591 0803592 0900900 KIT, FORK ADAPTER -VUL LWRK ALUM T HANDLE 5/8" X 1-1/4" ADAPTER-LEFT FORK ADAPTER-RIGHT FORK PIN-ASSY, RETAINER 2 1 1 2 -- 335 336 337 338 339 340 341 0900900 0302474 0311167 0311210 0400568 0400573 0402020 0703426 PIN-ASSY, RETAINER PIN, LINCH 3/16 3/16 SWAGE FOR 1/8 COATED CABL CABLE, PIN RETAINER ASSY .125 3/8X3" ROLL PIN ZP 3/16X1-1/4ROLL PIN ZP 1/4-20NC X 3/4 HEX HD SS PIN,RETAINER 1 1 1 1 1 1 1 -- 342 343 344 345 0908207 0302901 0307995 0310010 9016815 KIT, PUMP -VUL LWRK HOSE HYD, 120" 12C12 HOSE, HYD 103" LG SUCTION HOSE,1-1/4ID X50 100R4 MUNCIE PUMP TSPKS17-17-2BSSB 2 2 1 1 -- 346 347 348 349 0908208 920000501 9401501 9401530 9401540 KIT, MOUNTING -VUL LWRK REAR MOUNTING PLATE FRONT MTG. PLATE FRONT MTG. BRKT. LOWER FRONT MTG. BRKT. UPPER 2 2 2 2 I-37 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 350 351 352 353 354 355 356 357 358 359 360 0911146 0300341 0307604 0500686 0500773 0501101 0501157 0902333 0904183 0906024 0908209 0908550 PURCHASED SHIP KIT-VULCAN HVY KNOB, BLACK (BLANK) KNOB, RED LONG - SK0700-07 DECAL - RETRACT CAUTION DECAL PLATE-THROTTLE DECAL-CTRL CABLE SPEED TAG-CAUTION WINCH CABLE DAMAGE KIT-GLAD HAND KIT-AIR TENSIONER KIT BOX, V100 SHIP-DUAL CNTRL KIT, MUDFLAP -VUL LWRK KIT, SAFETY TREAD DECAL-VULCAN 12 4 2 1 4 4 1 1 1 1 1 -- 361 362 363 364 365 366 367 0902333 0301909 0301946 0301948 0304363 0400070 0400367 0400451 KIT-GLAD HAND RECEPTACLE BOOT FITTING, BLKHD CONNECT HD 7 WAY TRAILER CONNECT QUICK DISCONNECT 1/2 FPT 1/4-20X1 HHCS GR5 ZP 1/4-20 NYLOK HEX NUT ZP 1/4 FLATWASHER ZP 1 2 1 2 2 2 2 -- 368 369 370 371 372 373 374 0904183 0301577 0302495 0311193 0400062 0700188 0909085 HA0132 KIT-AIR TENSIONER 1/4 OD PLASTIC AIRLINE, BLACK CONVOLUTED LOOM 1/4 6" CABLE TIE 1/4-20X3/4 THRD CUT HEX BRKT,BULKHEAD KIT,AIR FLR/REG/LUBE COMBO 1/4 GAUGE 0-160 PSI 25 25 25 2 2 1 1 -- 375 376 377 378 0909085 0302123 0303363 0306983 9010520 KIT,AIR FLR/REG/LUBE COMBO 1/4 HEX NIPPLE 4MP-4MP AIR FLTR/REGULATOR COMBO FITT, BRASS RUNTEE 1/4T-1/4MPX FITT, BRASS ELB 1/4T-1/4MP 1 1 1 1 -- 379 380 381 382 383 384 0906024 0906018 0906028 0906839 0907304 124002186 945990400 KIT BOX, V100 SHIP-DUAL CNTRL H.D. LIGHTING PARTS BAG H.D. FITTINGS BAG GROUND KIT MTG.HARNESS VULCAN KIT - QUICK DISCONNECT AIR QUICK CONNECT AIR SUPPLY DUAL CONTROL COMMON DECA 1 1 1 1 1 1 H.D. LIGHTING PARTS BAG 80 AMP CIRCUIT BREAKER DECORATIVE TRIM 7500036 2 25 -- 385 386 0906018 0303226 9032096 I-38 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 387 388 389 390 391 392 393 394 395 0906028 0300364 0300649 0302698 0303290 0303948 0306539 0400122 0400392 0400480 H.D. FITTINGS BAG CLAMP-HOSE,0.875"-2.75" 50"LBS UNION, STRAIGHT 12MJ - 12MJ FITTING, HOSE BARB,1-1/4 INSULATED CLAMP 2 1/2 FTG-90DEG ELL 12MJ-16MB90 HOSE BARB 20HOSE16MB90 3/8-16X1.25 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC 3/8 FLATWASHER ZP 4 4 2 10 2 2 5 5 5 -- 396 397 398 399 400 401 0906839 0400126 0400382 0400481 0400495 0402122 0716468 GROUND KIT MTG.HARNESS VULCAN 3/8-16X1 HHCS GR5 ZP. 5/16-18 NYLOK HEX NUT ZP 3/8" EXT.TOOTH LOCKWASHER 5/8" EXT.TOOTH LOCKWASHER 3/8-16NC HEX NUT 316 SS LUG - GROUNDING 4 4 4 4 4 4 -- 402 403 404 405 406 407 408 409 0907304 0301621 0301946 0302123 0302125 0302534 0302740 0303538 0303539 KIT - QUICK DISCONNECT AIR PRESSURE PROTECTION VLV. FITTING, BLKHD CONNECT HEX NIPPLE 4MP-4MP PIPE, BUSHING 1/2MPT X 1/4FPT FITTING, 45 DEG ELBOW AIR HOSE, 1/2" SYNFLEX DOT FITT, ADAPTER -BRASS 8FP-6MP QUICK DISCONNECT 3/8 FPT 1 1 1 1 2 20 1 1 QUICK CONNECT AIR SUPPLY AIR HOSE, 1/2" SYNFLEX DOT 3/8" RED RUBER HOSE 50' PRECUT FITTINGS BOX, QUICK CONN AIR 20 1 1 FITTINGS BOX, QUICK CONN AIR PRESSURE PROTECTION VLV. FITTING, BLKHD CONNECT HEX NIPPLE 4MP-4MP PIPE, BUSHING 1/2MPT X 1/4FPT FITTING, 45 DEG ELBOW FITT, ADAPTER -BRASS 8FP-6MP QUICK DISCONNECT 3/8 FPT NIPPLE, QUICK DISCONNECT 3/8 NIPPLE, QUICK DISCONNECT QUICK DISCONNECT - BARB 1 1 1 1 2 1 1 1 1 1 DUAL CONTROL COMMON DECA FLAG, AMERICAN LT DECAL - RETRACT CAUTION DECAL PLATE-THROTTLE 2 2 2 -- 410 411 412 -- 413 414 415 416 417 418 419 420 421 422 -- 423 424 425 124002186 0302740 0311037 0910488 0910488 0301621 0301946 0302123 0302125 0302534 0303538 0303539 0303540 0303541 0303542 945990400 0500554 0500686 0500773 I-39 Section I - PARTS (cont'd) PARTS LIST V-100 2-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 945990400 0501101 0501157 9033194 9033196 9033197 9033198 9033212 9033575 9033576 9033577 9033578 9033579 9033580 9033581 9033586 9033587 920950009 DUAL CONTROL COMMON DECA (cont'd) DECAL-CTRL CABLE SPEED TAG-CAUTION WINCH CABLE DAMAGE WARNING DECAL MOVING PAR WARN.DECAL,DONT WALK UND WARNING DECAL-CABLE TENS DECAL-SAFETY CHAINS NAME PLATE- VULCAN 4 X1 DECAL - REMOTE DECAL - FREE SPOOL LH WINCH DECAL - TENSIONER DECAL - FREE SPOOL RH WI DECAL - DUAL CONTROL UPP DECAL - DUAL CONTROL LOW DECAL - NEW VULCAN DECAL DUAL CONTROL UPPER DECAL DUAL CONTROL LOWER DECAL - WARNING FOR STIF 2 2 2 2 2 2 4 2 2 2 2 1 1 2 1 1 2 -- 443 444 0908209 920400005 94320052 KIT, MUDFLAP -VUL LWRK MUD FLAP BRACE PLATE MUD FLAP 920-940 RUBBER 2 1 -- 445 446 447 0911148 0400431 0400490 9044454 VULCAN HD ADDTL BOLT KIT 3/4-10 NYLOK HEX GR 8 ZP 3/4 FLATWASHER GR 8 3/4-10NC X 7 LG HHCS GRD 2 4 2 V-100 DECALS DECAL - V100 DECAL WARNING V-100 BOOM DECAL WARNING V-90, V-10 DECAL WARNING V-100 WINC 2 2 2 2 -- 448 449 450 451 946990200 9033583 9033603 9033606 9033612 I-40 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER ITEM PART NUMBER -- 1 2 125100300 0911002 0911031 -- 3 4 5 -- 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 DESCRIPTION QTY V-100 3-STAGE W/ STD STINGER BUA, V-100 3-STAGE STD STINGER SHIP KIT, V-100 1 1 1 0911002 0910786 0911008 0911012 BUA, V-100 3-STAGE STD STINGER STINGER ASSY - STD - 114" SUBFRAME ASSY V-100 RECOVERY BOOM INSTALL 3-STAGE 1 1 1 0910786 0300113 0301895 0303193 0400134 0400176 0400177 0400248 0400491 0400492 0400505 0400508 0400594 0723463 0723476 0724348 0807763 0807765 0810009 9012510 9040602 9044170 9044471 9046315 9046625 9054150 915760022 915760023 916770001 924902000 930150001 930150002 930150003 930150004 930150011 930152000 930770500 930901500 945300000 945351000 946750000 STINGER ASSY - STD - 114" GREASE FITTING,1/4-28 STRAIGHT GREASE FITTING,STR 1/8 PTF BLACK SKUFF JACKET SJ16 3/8-24X3/4 FLTHDSKTSCR 1/2-13X1 HHCS GR5 ZP 1/2-13X1.25 HHCS GR5 ZP 5/8-11X1HHCS GR 8 ZP 1/2" HCL LKWSHR ZP 1/2" FLATWASHER ZP 5/8" SAE WASHER 5/8" HELICAL LCKWSHR ZP 1/4-20X5/8 SOC FLT HD PLATE, PAD RETAINER PLATE, PAD RETAINER PIN, EXT CYL REAR MTG -STINGER 1ST STAGE STINGER WELD'T 116" FOLDING BOOM WELD'T 116" 2ND STAGE STINGER - 116" CONNECTOR 6SAE MALE-3/8 5/8NC X 1 1/4 HHCS GR 8 1-8X1-1/2 SOC SET SCREW 5/8-18 X 1 1/4 HHCS PL GR8 3/16 DIAX1 3/4LG ROLL PI 7/8X6 1/2 LG HITCH PIN 1 1/2 INT. RET. RING (C HYD.TUBE 3/8 STINGER EX HYD.TUBE 3/8 STINGER EX HOSE- HYD. 3/8 - 105" 8MJ-6MFA LOWER PIN WELD'T STOP PAD (FOLDING BOOM) SPACER (1ST STAGE STINGE TOP PADS BOTTOM PADS PIN (CYL STIFFENER PLATE FRONT MTG. PIN WELD'T TWIN CYL. ARRANGEMENT WELD-ON SHAFT WELD'T - FOLD.BOOM PIVOT PIVOT FOOT WELDMENT SHAFT WELDT-FOLDING BOOM PIVOT TILT CYLINDER 6 DIA 4 4 19 3 1 1 1 2 2 2 10 8 1 1 1 1 1 1 2 1 1 8 2 1 1 1 1 2 1 4 1 4 4 1 1 1 1 1 1 1 I-41 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM -- 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 PART NUMBER 0911008 0300649 0300865 0301522 0301577 0301620 0301895 0302275 0302276 0302696 0302726 0303193 0303394 0307003 0311189 0400002 0400066 0400109 0400114 0400126 0400128 0400149 0400176 0400205 0400306 0400393 0400437 0400452 0400463 0400482 0400491 0400492 0400508 0400776 0501420 0719585 0724349 0724499 0724500 0807731 0810005 0910705 0910757 9012515 9012525 9015738 9018241 9018254 9018255 9018256 DESCRIPTION SUBFRAME ASSY V-100 UNION, STRAIGHT 12MJ - 12MJ FITTING, CONNECTOR 8MJ-8MJ FITTING, CONN. 6MJ-6MB 1/4 OD PLASTIC AIRLINE, BLACK FITTING, HYD. 6MJ - 6MB90 GREASE FITTING,STR 1/8 PTF FITTING, CONN 8MJ-6MB W/STEP FITTING, ELB 90 DEG FITTING, CONNECTOR GREASE FITTING, 1/4-28 X 45DEG BLACK SKUFF JACKET SJ16 HOSE HYD, 46" FITT, HYD UNION 10MJ-10MJ HITCH PIN 1/4" DIA. 4X1/4 DRIVE SCREW RD HD 1/4-20X3/4 HHCS GR5 ZP 5/16-18X1 HHCS GR5 ZP 5/16-18X3 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 3/8-16X1.25 FLAT HD SOC 3/8-16 X 5/8 HHCS GR5 ZP 1/2-13X1 HHCS GR5 ZP 1/2-13X3 HHCS GR5 ZP 7/8-9X3HHCS GR 8 GOLD 3/8-16 HEX NUT JAM ZP 7/8-9 NYLOK HEX GR 8 ZP 1/4" HELICAL LCKWASHR ZP 5/16" FLATWASHER ZP. 3/8" HELICAL LCKWSHR - ZP 1/2" HCL LKWSHR ZP 1/2" FLATWASHER ZP 5/8" HELICAL LCKWSHR ZP 5/16-18 HEX NUT JAM NYLOK ZP PLATE - SERIAL/DATA (V-70) D-RING, TOWING PLATE, JACK LEG COVER PIN - UPPER JACK LEG CYL PIN - LOWER JACK LEG CYL SUBFRAME WELD'T, V-70, V-100 PIN - FORK RETAINING CONTROL STATION ASSY HYD. TUBE KIT - VULCAN HD 1 1/16 -12 37 JIC PLUG 9/16 -18 37 JIC MALE PLUG HOLDING VALVE MHB-015-L SINGLE TUBE CLAMP-1 5/8 TUBE CLAMP SM2160-PP 1/2 TUBE CLAMP FM2127-PP 3/4 TUBE CLAMP SM3190-PP I-42 QTY 2 4 7 222 1 6 5 1 2 16 75 4 6 2 4 6 4 2 22 12 3 14 1 18 16 18 16 8 3 10 6 2 2 1 4 2 2 2 1 2 1 1 2 4 2 2 12 12 4 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 0911008 9018271 9041011 9041402 9043950 9053041 9054150 915770002 915770017 915780000 930020001 930202500 930202504 930202505 930400009 9401418 9402970 945000001 945020001 945351500 945720000 945770003 946402500 946700000 946770001 DE1381 GA0215 SUBFRAME ASSY V-100 (cont'd) TRANSITION BLOCK 9E0001 1/4 NC X 2 1/2 HHCS PL GR8 1/2 NC X 1 1/4 HHCS PLT GR8 5/8 NC X 1 1/2 HHCS PL GR 8 BEARING-SPHERICAL TORRIN 1 1/2 INT. RET. RING (C 8AT2(8T90S-8T90S) HCL 16R4(16MJ-16FJ) HCL HYD TANK ASSEY 3 POINT M SPACER PLATE STIFFLEG SU PIVOT BLOCK WELD'T TIE PLATE - BOOM PIVOT A WASHER PLATE - BOOM PIVO BOTTOM PLATE - DCV DUAL DIPSTICK WELDMENT HYDR TANK TOOLBOX MTG. PAD LOCK PLATE - SPHERICAL B WASHER PLATE-LOWER LIFT PIN WELD'T LOWER LIFT CY STIFF LEG CYLINDER - 45/ 6AT2(6T90L-8MJ) 24 HYD COVER ASSEMBLY 45/50 BOOM LIFT CYLINDER 6AT2(6T90S-6T90S) HCL 1/2 WASHER SAE 17/32 ID PIN-"D" RING 1 8 5 2 2 8 2 2 1 2 2 2 4 1 1 3 2 2 2 2 4 1 2 2 4 4 -- 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 0910705 0300052 0301376 0301619 0302083 0302827 0306984 0400382 0400387 0400392 0400480 0723377 0907441 0907442 9010030 9016021 9016022 9041108 9041212 9043371 9043713 9048513 CONTROL STATION ASSY FITTING, ELB 8MJ-10MB 90 CONNECTOR 8 MJ - 10 MB FITT, 6MJ-6MJ-6MB BRANCH TEE 16 MJ - 12 MB 90 ELBOW FITTING, CONNECTOR 10MJ-10MB FITT, HYD ELB 12MB-12MJ90 W/HO 5/16-18 NYLOK HEX NUT ZP 3/8-24 HEX JAM NUT ZP(DE1206) 3/8-16 NYLOK HEX NUT ZINC 3/8 FLATWASHER ZP PLATE, DCV MTG. - VULCAN HD CONTROL HANDLE ASSY - SHORT CONTROL HANDLE ASSY - LONG FITT, BRASS ELB 1/4T-1/8MPX VALVE 6 SPOOL 346-9206-018 VALVE 2 SPOOL 346-9202-018 5/16 NC X 1 3/4 HHCS PL GR8 3/8 NC X 2 3/4 HHCS PL GR8 6 MM LOCKNUT FOR 9043817 M8 X 20 SOC SHOULDER BOL SPHERICAL ROD END REBPJH- 1 9 2 2 5 2 8 32 40 44 1 8 8 12 1 1 4 6 8 8 16 I-43 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM -- 142 143 144 145 146 147 148 PART NUMBER 0910705 930400001 930400012 930400013 930402600 930402700 946400600 GX263 DESCRIPTION QTY CONTROL STATION ASSY PIN - CONTROL HANDLE PIV RH CONTROL ROD (LONG) - LH CONTROL ROD (SHORT) - SHORT LUG WELD'T - DUAL LONG LUG WELD'T - DUAL C CHANNEL WELD'T FITTING, ELB 10MJ-10MB90 2 8 8 6 2 2 1 -- 149 150 0907441 0806515 9053524 CONTROL HANDLE ASSY - SHORT CONTROL HANDLE WELD'T BEARING BR. FLG.752 X .879X.75 1 2 -- 151 152 0907442 0806531 9053524 CONTROL HANDLE ASSY - LONG CONTROL HANDLE WELD'T BEARING BR. FLG.752 X .879X.75 1 2 -- 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 0910757 0310837 0310838 0310839 0310840 0310841 0310842 930760010 930760011 946760001 946760003 946760004 946760005 946760006 946760007 946760008 946760009 946760010 946760011 946760012 946760016 946760017 946760018 HYD. TUBE KIT - VULCAN HD HYD TUBE ASSY, RETURN - REAR HYD TUBE ASSY, RH WINCH - B HYD TUBE ASSY, REAR PRESSURE HYD TUBE ASSY, BOOM LIFT - A HYD TUBE ASSY, BOOM LIFT - B HYD TUBE ASSY, RH WINCH - A TUBE, HYD 1/2 X 17 15/16 RH ST TUBE, HYD 1/2 X 17 13/16 RH ST TUBE, HYD 3/4 X 30 3/4 FR.VALV TUBE, HYD 5/8 X 32 9/16 MAIN B TUBE, HYD 1/2 X 34 7/16 ST.EXT TUBE, HYD 1/2 X 34 7/16 ST.EXT TUBE, HYD 1/2 X 36 1/16 ST.TIL TUBE, HYD 1/2 X 36 1/16 ST.TIL TUBE, HYD 1/2 LH STIFFLEG TUBE, HYD 1/2 LH STIFFLEG B PO TUBE, HYD 5/8 X 40 11/16 FR.WI TUBE, HYD 5/8 X 40 11/16 FR.WI TUBE, HYD 1" RETURN LINE FR.VA TUBE, HYD 3/4X77 1/4 END SECTI TUBE, HYD 5/8X80 3/8 END SECTI TUBE, HYD 1/2X77 3/8 END SECTI 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 6 4 -- 175 176 177 178 179 180 181 182 915780000 0301611 0302696 0302699 0305006 9011014 9012913 9015571 9018139 HYD TANK ASSY 3 POINT M PIPE, 1-1/4 SCH40 BLK FITTING, CONNECTOR PIPE NIPPLE - 1-1/4 X 2 FILLER CAP (GO205,FB194) 1/4NPT SOCKET STL PLUG * MAGNETIC PIPE PLUG 3/4NP BALL VALVE - 1 1/4 CV5 SUCT.STRAINER LHA SEH-2 2 2 2 1 1 1 2 2 I-44 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 183 184 185 186 187 915780000 9018140 9032122 9043477 915780500 9401408 HYD TANK ASSY 3 POINT M (cont'd) OIL FILTER HEAD-LHA SP50NAHN- GASKET, HYD. TANK COVER 5/16-18X1 SOC HD CAP SCREW HYDRAULIC TANK WELD'T INSPECT COVER 2 1 6 1 1 -- 188 189 190 191 192 193 946402500 0301851 9041202 9045057 946402501 946402600 946402700 COVER ASSEMBLY TRIM-LOCK 150B2X1/8 3/8-16 X 5/8 HHCS PL GR8 0400482 3/8 BS LOCK WASHER TOP PANNEL - COVER REAR PANEL WELD'T FRONT PANEL WELD'T 5 6 6 1 1 1 -- 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 0911012 0301577 0310194 0400066 0400126 0400132 0400392 0400424 0400426 0400452 0400482 0400505 0911035 9018255 9041058 9043605 9043975 9044409 9044434 9048800 930290001 9400004 945020001 945030007 945040001 945291500 945350001 945351500 945760021 946770003 946770007 946770009 RECOVERY BOOM INSTALL 3-STAGE 1/4 OD PLASTIC AIRLINE, BLACK HARNESS, WIRING 2-SPEED 1/4-20X3/4 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 3/8-16X1.5 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC 5/8-18 HEX NUT ZP 5/8-11 GR 8 NYLOK NUT YZ PLT 1/4" HELICAL LCKWASHR ZP 3/8" HELICAL LCKWSHR - ZP 5/8" SAE WASHER RECOVERY BOOM ASSY V100 3-STG 1/2 TUBE CLAMP FM2127-PP 1/4 X 1 3/4 HHCS GR8 5/8-18 X 2 SOC HD CAP H.H.C.SCREW 5/8N.C.X3 1/ 5/8-11 X 2 1/4 HHCS PL GR8 3/8-16X1 NC FLAT SOCKET HD CAP 5/8 WELDLESS CHAIN LINK STOP BLOCK VERT BOOM WEL BRONZE BUSHING WASHER PLATE-LOWER LIFT CABLE TIE BACK SPRING-1 SPACER, MAIN BOOM PIVOT LOWER GUIDE PAD WELD'T PIVOT PIN, MAIN BOOM PIN WELD'T LOWER LIFT CY HYD TUBE UNDER BOOM STIN HOSE ASSEMBLY - 8MJ-8MJ X 45 HOSE ASSEMBLY - 79 HOSE ASSEMBLY - 104 105 1 8 4 6 12 2 4 8 4 2 2 12 2 2 2 2 2 2 2 2 2 2 2 2 1 2 4 4 2 2 0911035 0300041 RECOVERY BOOM ASSY V100 3-STG FITTING, CONNECTOR 8MJ-8MB 4 -- 225 I-45 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER -- 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 0911035 0301522 0301895 0301949 0303505 0307406 0310797 0400059 0400288 0400426 0400431 0400452 0400491 0400492 0400512 0715517 0719585 0724343 0724344 0806824 0807965 0807971 0908119 0908356 0908359 0908425 3012-793001 9010030 9010520 9012549 9012552 9012575 9012584 9018255 9041403 9044434 9056137 916040004 920255003 930290002 945350500 945770002 946030004 947270000 -- 269 270 271 272 0908119 0300113 0301388 0305023 0307160 DESCRIPTION RECOVERY BOOM ASSY V100 3-STG (cont'd) FITTING, CONN. 6MJ-6MB GREASE FITTING,STR 1/8 PTF 3/8" OD AIRLINE,SYNFLEX HOSE WINCH-DP MODEL S50-50K (2)SPD PAD, SLIDE - (3) STAGE 9055 1" WIRE LOOM 1/4-20X5/8 HHCS GR5 ZP 3/4-10X2.5HHCS GR 8GOLD 5/8-11 GR 8 NYLOK NUT YZ PLT 3/4-10 NYLOK HEX GR 8 ZP 1/4" HELICAL LCKWASHR ZP 1/2" HCL LKWSHR ZP 1/2" FLATWASHER ZP 3/4 FLAT WASHER(SPECIAL) PIN - "D"-RING OUT BOOM WELD'T D-RING, TOWING BAR, CABLE SUPPORT CHANNEL, ROPE GUIDE BOOM, MID STAGE WELD'T WINCH MTG BRACKET V-100 3-STAGE OUTER BOOM BOOM EXTEND SYSTEM 9055 3STAGE SLIDE PAD ASSY (9055 3 STAGE) SLIDE PAD ASSY (V100 3 STAGE) KIT - BOOM SWIVEL PLATE - LUBE MTG. FITT, BRASS ELB 1/4T-1/8MPX FITT, BRASS ELB 1/4T-1/4MP CONNECTOR-MALE 3/8TUBEX1 BULKHEAD ADAPTER 1/8M-1/8F NPT LEGRIS- 3108-56-11 1/8NP ELBOW-1/4NPT X 3/8TUBE 9 1/2 TUBE CLAMP FM2127-PP 1/2 NC X 1 1/2 HHCS PL GR8 3/8-16X1 NC FLAT SOCKET HD CAP RETAINING RING - 1 3/8 WEAR PAD - LOWER SPACER - LOCK PIN WELD'T COVER PLATE VERT BOOM MA PIN WELD'T-TILT CYL UPPE 6AT2(6T90S-8MJ) HCL 48 UPPER WEAR PAD-RECOVERY INNER BOOM TUBE WLMT BOOM EXTEND SYSTEM 3STAGE GREASE FITTING,1/4-28 STRAIGHT FITTING, 90ELL, 8MJ-8MB90 SNAP RING 5100-0225PP CABLE - EXT ASSY 3-STAGE BOOM I-46 QTY 2 1 14 2 1 0.01 10 32 4 32 10 1 1 64 1 1 1 1 1 8 1 1 2 4 1 1 1 2 1 1 3 1 12 1 4 2 1 1 2 1 2 2 1 4 2 2 2 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 0908119 0307402 0307403 0400146 0400223 0400264 0400390 0400421 0400448 0400461 0400471 0400472 0400473 0400480 0400501 0717744 0717747 0806752 0908022 0908118 GA0215 BOOM EXTEND SYSTEM 3STAGE (cont'd) CYL HYD 6.5 BORE 3-STAGE 9055& CABLE - ASSY (RETRACT) 3-STAGE 3/8-16X2.25 HHCS GR5 ZP 3/8-16X3/4 FL HEAD 5/8-11X2.25 HHCS GR5 ZP 3/8-16 HEX JAM NUT W/PELLET 5/8-11 NYLOK HEX NUT ZP 1.25-12X1/2 HEX JAM NUT NUT, HEX 1.25-12 GR8 PL NUT, HEX 7/8-14 UNF GR8 ZP NUT, JAM 7/8-14 UNF GR8 ZP WASH, FLAT 7/8" PL HARD'N 3/8 FLATWASHER ZP WASH, SAE 1 1/4 HARDENED PL PIN, EXTEND CYL. BASE PIN, RETRACT CABLE SHAFT-RETRACT SHEAVE WELD'T EXTEND SHEAVE ASSY 9055 3STAGE SHEAVE ASSY 5" DIA PIN-"D" RING 1 2 1 4 4 1 4 2 2 2 2 2 6 2 1 1 4 1 4 1 -- 293 294 295 296 297 298 299 300 301 0908022 0300113 0303441 0400177 0400223 0400483 0400491 0717743 0806721 0806722 EXTEND SHEAVE ASSY 9055 3STAGE GREASE FITTING,1/4-28 STRAIGHT SHEAVE-10" DIA X 1.5 BORE 1/2-13X1.25 HHCS GR5 ZP 3/8-16X3/4 FL HEAD 3/8 CNTR'SUNK LOCKWASHER 1/2" HCL LKWSHR ZP ROD, EXTEND SHEAVE SPACER BRKT WELD'T - EXTEND SHEAVE SHAFT - EXTEND SHEAVE WELD'T 2 2 4 1 1 4 2 1 1 -- 302 303 0908118 0307432 0717909 SHEAVE ASSY 5" DIA BUSHING - BRONZE SHEAVE, 5" DIA RETRACT 1 1 -- 304 305 306 307 308 309 310 0908356 0303490 0400066 0400349 0400451 0400452 0717262 0718134 SLIDE PAD ASSY (9055 3 STAGE) PAD-WEAR 1/2" X 1" X 4" 1/4-20X3/4 HHCS GR5 ZP 3/8-16X3/4 FLT SOC HD 1/4 FLATWASHER ZP 1/4" HELICAL LCKWASHR ZP SHIM - SLIDE PAD PLATE - SLIDE PAD SUPPORT 1 1 5 1 1 2 1 -- 311 312 313 0908359 0306825 0400066 0400126 SLIDE PAD ASSY (V100 3 STAGE) SLIDE PAD - 3/4 X 1 X 4 1/4-20X3/4 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 1 1 5 I-47 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER DESCRIPTION QTY -- 314 315 316 317 0908359 0400451 0400452 0400482 0717746 SLIDE PAD ASSY (V100 3 STAGE) (cont'd) 1/4 FLATWASHER ZP 1/4" HELICAL LCKWASHR ZP 3/8" HELICAL LCKWSHR - ZP PLATE, SLIDE PAD SUPPORT 1 1 5 1 -- 318 319 0908425 0400557 0908424 KIT - BOOM SWIVEL 1/2X1-1/4 ROLL PIN ZP SWIVEL-BOOM ASSEMBLY 6 2 -- 320 321 322 323 324 325 326 327 328 0908424 0300113 0300311 0400133 0400140 0400392 0700511 0700563 0802027 0806862 SWIVEL-BOOM ASSEMBLY GREASE FITTING,1/4-28 STRAIGHT SHEAVE, 12-10-1BB 10 3/8-16X3 HHCS GR5 ZP 3/8-16X4 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC GUIDE, BOTTOM CABLE SHAFT,SHEAVE GUIDE-CABLE WELDMENT BOOM END SWIVEL WELDMENT V-70 1 1 2 1 3 2 1 1 1 -- 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 0911031 0301215 0303056 0307626 0310599 0400128 0501128 0723437 0724476 0904217 0908202 0908203 0908204 0908205 0908206 0908207 0908208 0911146 0911148 9401902 946990200 SHIP KIT, V-100 WIRE ROPE 3/4X6X37 IWRC 250' D GASKET- H2 ADHESIVE SAFETY CHAIN ASY,1/2X14' GR100 CRC HD CORROSION INHIBIT SPRAY 3/8-16X1.25 FLAT HD SOC V-90/V-100 OWNERS MANUAL CHANNEL SUPPORT VULCAN PAD - NYLATORN - BBOM GUIDE HARDWARE-BODY MOUNTING KIT, FORK - VULCAN LWRK KIT, HDU CHAIN ADPTR -VUL LWRK KIT, HDU RISER BRKT -VUL LWRK KIT, SPRG LIFT BRKT -VUL LWRK KIT, FORK ADAPTER -VUL LWRK KIT, PUMP -VUL LWRK KIT, MOUNTING -VUL LWRK PURCHASED SHIP KIT-VULCAN HVY VULCAN HD ADDTL BOLT KIT TRAILER RECOVERY LOOP (EA) V-100 DECALS 2 8 2 1 12 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 -- 349 350 351 352 0904217 0400286 0400301 0400431 0400436 HARDWARE-BODY MOUNTING 3/4-10X2.75" HHCSGR 8GOLD 7/8-9X3HHCS GR5 ZP 3/4-10 NYLOK HEX GR 8 ZP 7/8-9 NYLOK HEX NUT ZP 44 4 44 4 I-48 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER -- 353 354 355 356 357 358 0908202 0200018 0200019 0200020 0200021 0200023 945539000 -- 359 360 361 362 DESCRIPTION QTY KIT, FORK - VULCAN LWRK FORK-SHORT, 3IN OPNG FORK-SHORT, 4-1/2IN OPNG FORK-MED, 3IN OPNG FORK-MED, 4-1/2IN OPNG FORK-LONG, 4-1/2IN OPNG 6 3/4 CURVED FORK (EACH) 2 2 2 2 2 2 0908203 0310230 0400886 0801186 0801186 KIT, HDU CHAIN ADPTR -VUL LWRK CLEVIS PIN, 5/8 X 6 ZINC PLT HITCH PIN CLIP,1/8 DIAX2.6 OAL ADAPTER-HDU CHAIN (LH OR RH) ADAPTER-HDU CHAIN (LH OR RH) 2 2 1 1 -- 363 364 0908204 0306564 0801459 KIT, HDU RISER BRKT -VUL LWRK ALUM T HANDLE 5/8" X 1-1/4" BRKT-RISER-HDU 2 2 -- 365 366 0908205 0807023 0908672 KIT, SPRG LIFT BRKT -VUL LWRK BRKT-PIVOT SPRING LIFT PIN-RET.-SPRING LIFT 2 2 -- 367 368 369 370 371 372 373 0908672 0302474 0311167 0311210 0400568 0400573 0402020 0718917 PIN-RET.-SPRING LIFT PIN, LINCH 3/16 3/16 SWAGE FOR 1/8 COATED CABL CABLE, PIN RETAINER ASSY .125 3/8X3" ROLL PIN ZP 3/16X1-1/4ROLL PIN ZP 1/4-20NC X 3/4 HEX HD SS PIN, RETAINER 1 1 1 1 1 1 1 -- 374 375 376 377 0908206 0306564 0803591 0803592 0900900 KIT, FORK ADAPTER -VUL LWRK ALUM T HANDLE 5/8" X 1-1/4" ADAPTER-LEFT FORK ADAPTER-RIGHT FORK PIN-ASSY, RETAINER 2 1 1 2 -- 378 379 380 381 382 383 384 0900900 0302474 0311167 0311210 0400568 0400573 0402020 0703426 PIN-ASSY, RETAINER PIN, LINCH 3/16 3/16 SWAGE FOR 1/8 COATED CABL CABLE, PIN RETAINER ASSY .125 3/8X3" ROLL PIN ZP 3/16X1-1/4ROLL PIN ZP 1/4-20NC X 3/4 HEX HD SS PIN,RETAINER 1 1 1 1 1 1 1 -- 385 386 387 0908207 0302901 0307995 0310010 KIT, PUMP -VUL LWRK HOSE HYD, 120" 12C12 HOSE, HYD 103" LG SUCTION HOSE,1-1/4ID X50 100R4 2 2 1 I-49 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM -- 388 PART NUMBER 0908207 9016815 DESCRIPTION QTY KIT, PUMP -VUL LWRK (cont'd) MUNCIE PUMP TSPKS17-17-2BSSB 1 KIT, MOUNTING -VUL LWRK REAR MOUNTING PLATE FRONT MTG. PLATE FRONT MTG. BRKT. LOWER FRONT MTG. BRKT. UPPER 2 2 2 2 -- 389 390 391 392 0908208 920000501 9401501 9401530 9401540 -- 393 394 395 396 397 398 399 400 401 402 403 0911146 0300341 0307604 0500686 0500773 0501101 0501157 0902333 0904183 0906024 0908209 0908550 PURCHASED SHIP KIT-VULCAN HVY KNOB, BLACK (BLANK) KNOB, RED LONG - SK0700-07 DECAL - RETRACT CAUTION DECAL PLATE-THROTTLE DECAL-CTRL CABLE SPEED TAG-CAUTION WINCH CABLE DAMAGE KIT-GLAD HAND KIT-AIR TENSIONER KIT BOX, V100 SHIP-DUAL CNTRL KIT, MUDFLAP -VUL LWRK KIT, SAFETY TREAD DECAL-VULCAN 12 4 2 1 4 4 1 1 1 1 1 -- 404 405 406 407 408 409 410 0902333 0301909 0301946 0301948 0304363 0400070 0400367 0400451 KIT-GLAD HAND RECEPTACLE BOOT FITTING, BLKHD CONNECT HD 7 WAY TRAILER CONNECT QUICK DISCONNECT 1/2 FPT 1/4-20X1 HHCS GR5 ZP 1/4-20 NYLOK HEX NUT ZP 1/4 FLATWASHER ZP 1 2 1 2 2 2 2 -- 411 412 413 414 415 416 417 0904183 0301577 0302495 0311193 0400062 0700188 0909085 HA0132 KIT-AIR TENSIONER 1/4 OD PLASTIC AIRLINE, BLACK CONVOLUTED LOOM 1/4 6" CABLE TIE 1/4-20X3/4 THRD CUT HEX BRKT,BULKHEAD KIT,AIR FLR/REG/LUBE COMBO 1/4 GAUGE 0-160 PSI 25 25 25 2 2 1 1 -- 418 419 420 421 0909085 0302123 0303363 0306983 9010520 KIT,AIR FLR/REG/LUBE COMBO 1/4 HEX NIPPLE 4MP-4MP AIR FLTR/REGULATOR COMBO FITT, BRASS RUNTEE 1/4T-1/4MPX FITT, BRASS ELB 1/4T-1/4MP 1 1 1 1 -- 422 423 424 0906024 0906018 0906028 0906839 KIT BOX, V100 SHIP-DUAL CNTRL H.D. LIGHTING PARTS BAG H.D. FITTINGS BAG GROUND KIT MTG.HARNESS VULCAN 1 1 1 I-50 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM PART NUMBER -- 425 426 427 0906024 0907304 124002186 945990400 -- 428 429 DESCRIPTION QTY KIT BOX, V100 SHIP-DUAL CNTRL (cont'd) KIT - QUICK DISCONNECT AIR QUICK CONNECT AIR SUPPLY DUAL CONTROL COMMON DECA 1 1 1 0906018 0303226 9032096 H.D. LIGHTING PARTS BAG 80 AMP CIRCUIT BREAKER DECORATIVE TRIM 7500036 2 25 -- 430 431 432 433 434 435 436 437 438 0906028 0300364 0300649 0302698 0303290 0303948 0306539 0400122 0400392 0400480 H.D. FITTINGS BAG CLAMP-HOSE,0.875"-2.75" 50"LBS UNION, STRAIGHT 12MJ - 12MJ FITTING, HOSE BARB,1-1/4 INSULATED CLAMP 2 1/2 FTG-90DEG ELL 12MJ-16MB90 HOSE BARB 20HOSE16MB90 3/8-16X1.25 HHCS GR5 ZP 3/8-16 NYLOK HEX NUT ZINC 3/8 FLATWASHER ZP 4 4 2 10 2 2 5 5 5 -- 439 440 441 442 443 444 0906839 0400126 0400382 0400481 0400495 0402122 0716468 GROUND KIT MTG.HARNESS VULCAN 3/8-16X1 HHCS GR5 ZP. 5/16-18 NYLOK HEX NUT ZP 3/8" EXT.TOOTH LOCKWASHER 5/8" EXT.TOOTH LOCKWASHER 3/8-16NC HEX NUT 316 SS LUG - GROUNDING 4 4 4 4 4 4 -- 445 446 447 448 449 450 451 452 0907304 0301621 0301946 0302123 0302125 0302534 0302740 0303538 0303539 KIT - QUICK DISCONNECT AIR PRESSURE PROTECTION VLV. FITTING, BLKHD CONNECT HEX NIPPLE 4MP-4MP PIPE, BUSHING 1/2MPT X 1/4FPT FITTING, 45 DEG ELBOW AIR HOSE, 1/2" SYNFLEX DOT FITT, ADAPTER -BRASS 8FP-6MP QUICK DISCONNECT 3/8 FPT 1 1 1 1 2 20 1 1 QUICK CONNECT AIR SUPPLY AIR HOSE, 1/2" SYNFLEX DOT 3/8" RED RUBER HOSE 50' PRECUT FITTINGS BOX, QUICK CONN AIR 20 1 1 FITTINGS BOX, QUICK CONN AIR PRESSURE PROTECTION VLV. FITTING, BLKHD CONNECT HEX NIPPLE 4MP-4MP PIPE, BUSHING 1/2MPT X 1/4FPT FITTING, 45 DEG ELBOW FITT, ADAPTER -BRASS 8FP-6MP 1 1 1 1 2 1 -- 453 454 455 -- 456 457 458 459 460 461 124002186 0302740 0311037 0910488 0910488 0301621 0301946 0302123 0302125 0302534 0303538 I-51 Section I - PARTS (cont'd) PARTS LIST V-100 3-STAGE W/STD STINGER (cont'd) ITEM -- 462 463 464 465 PART NUMBER 0910488 0303539 0303540 0303541 0303542 DESCRIPTION QTY FITTINGS BOX, QUICK CONN AIR (cont'd) QUICK DISCONNECT 3/8 FPT NIPPLE, QUICK DISCONNECT 3/8 NIPPLE, QUICK DISCONNECT QUICK DISCONNECT - BARB 1 1 1 1 -- 466 467 468 945990400 0500554 0500686 0500773 DUAL CONTROL COMMON DECA FLAG, AMERICAN LT DECAL - RETRACT CAUTION DECAL PLATE-THROTTLE 2 2 2 -- 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 945990400 0501101 0501157 9033194 9033196 9033197 9033198 9033212 9033575 9033576 9033577 9033578 9033579 9033580 9033581 9033586 9033587 920950009 DUAL CONTROL COMMON DECA (CONT'D) DECAL-CTRL CABLE SPEED TAG-CAUTION WINCH CABLE DAMAGE WARNING DECAL MOVING PAR WARN.DECAL,DONT WALK UND WARNING DECAL-CABLE TENS DECAL-SAFETY CHAINS NAME PLATE- VULCAN 4 X1 DECAL - REMOTE DECAL - FREE SPOOL LH WINCH DECAL - TENSIONER DECAL - FREE SPOOL RH WI DECAL - DUAL CONTROL UPP DECAL - DUAL CONTROL LOW DECAL - NEW VULCAN DECAL DUAL CONTROL UPPER DECAL DUAL CONTROL LOWER DECAL - WARNING FOR STIF 2 2 2 2 2 2 4 2 2 2 2 1 1 2 1 1 2 -- 486 487 0908209 920400005 94320052 KIT, MUDFLAP -VUL LWRK MUD FLAP BRACE PLATE MUD FLAP 920-940 RUBBER 2 1 -- 488 489 490 0911148 0400431 0400490 9044454 VULCAN HD ADDTL BOLT KIT 3/4-10 NYLOK HEX GR 8 ZP 3/4 FLATWASHER GR 8 3/4-10NC X 7 LG HHCS GRD 2 4 2 V-100 DECALS DECAL - V100 DECAL WARNING V-100 BOOM DECAL WARNING V-90, V-10 DECAL WARNING V-100 WINC 2 2 2 2 -- 491 492 493 494 946990200 9033583 9033603 9033606 9033612 I-52 NOTES NOTES NOTES Miller Industries Towing Equipment Inc. 8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171 www.millerind.com