Solutions - Montronix

MONTRONIX
Solutions for Safety
BROKEN TOOL
WORN TOOL
MISSING TOOL
COLLISION DETECTION WITH EMERGENCY STOP
VIBRATION OVERLOAD WITH SAFETY STOP
FIRST CUT DETECTION
THREAD QUALITY
Custom Process
Monitoring
R
Better be safe. Safely be better.
021,725,1*62/87,216
Table of contents
Table of contents
2
01 SPECTRA™
3
02 SPECTRA™ Box – BAZ-POWER1
4
03 SPECTRA™ Box – BAZ-POWER2
5
04 SPECTRA™ Box – BAZ-PowerVib1
6
05 SPECTRA™ Box – BAZ-PowerVib2
7
06 SPECTRA™ Box – BAZ-Vib1
8
07 SPECTRA™ Box – BAZ-Vib2
9
08 SPECTRA™ Box – BAZ-AccuTorque
10
09 SPECTRA™ Box – TURN-Force1
11
10 SPECTRA™ Box – TURN-Force2
12
11 SPECTRA™ Box – TURN-PowerForce1
13
12 SPECTRA™ Box – TURN-PowerForce2
14
IMPRESSUM
15
2
01 SPECTRA™
Process and Broken Tool Monitoring
Base System for all Machining Centers
SPECTRA™ -hmi Process Visualization
Ethernet connection
to visualize with
machine hmi,
VISION, LX7, or
IPC
card
A™ PCI
SPECTR 3100/1/2
6
Part no.:
SPECT
R A™ B
ox
63200/1 Par t no.:
/2 /3
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SYSTEM CONFIGURATION 01
Process visualization software SPECTRA™ -hmi
Electronic processing unit, either SPECTRA™ PCI card (for Windows-based PCs or PCUs) or
SPECTRA™ Box (independent of controls) for installation in control cabinets
“Virtual sensors“ digital drive data (DDD)
3
02 SPECTRA™ Box – BAZ-POWER1
Process and Broken Tool Monitoring
Sensor layout for machining centers:
1 station / 1 NC channel
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
SPEC
TR A™
Box
63200 Par t no.:
1
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
PS200-DGM
Power sensor Packet1 x PS200DGM, Part no.: 634004
SYSTEM CONFIGURATION 02
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD)
Boring tools Ø > 3mm
Sensor packet: Power sensor
Application 1 x PS200-DGM for boring tools Ø < 3 mm (drilling, reaming, screw threads)
4
03 SPECTRA™ Box – BAZ-POWER2
Process and Broken Tool Monitoring
Sensor layout for machining centers:
2 station / 2 NC channel
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
SPEC
TR A™
Box
63200 Par t no.:
2
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
PS200-DGM
Power sensor Packet2 x PS200DGM, Part no.: 634005
SYSTEM CONFIGURATION 03
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD)
Boring tools Ø > 3mm
Sensor packet: Power sensor
Application 2 x PS200-DGM for boring tools Ø < 3 mm (drilling, reaming, screw threads)
5
04 SPECTRA™ Box – BAZ-PowerVib1
Process and Broken Tool Monitoring
Sensor layout for turning lathes:
1 station / 1 NC channel
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
1
Collision Emergency shutoff Part no.:.: 633008
Option
PS200-DGM
BV100
Power sensor and broadband
vibration sensor packet:1 x PS200DGM 1 x BV100 incl. amplifierPart
no.: 634009
SYSTEM CONFIGURATION 04
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for boring tools Ø > 3mm
Sensor packet: power sensors and broadband vibration sensors incl. amplifiers amplifiers
Application 1 x PS200-DGM for boring tools Ø < 3 mm (drilling, reaming, screw threads)
Application 1 x BV100 for boring tools Ø < 3 mm, broken tool, collision detection, where applicable:
imbalance,
first cut detection (touch point)
6
05 SPECTRA™ Box – BAZ-PowerVib2
Process and Broken Tool Monitoring
Sensor layout for machining centers:
2 station / 2 NC channel
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
2
Collision Emergency shutoff Part no.:.: 633008
Option
PS200-DGM
BV100
Power sensor and broadband
vibration sensor packet:
2 x PS200-DGM
2 x BV100 incl. AmplifierPart no.:
634010
SYSTEM CONFIGURATION 05
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for boring tools Ø > 3mm
Sensor packet: power sensors and broadband vibration sensors incl. amplifiers amplifiers
Application 2 x PS200-DGM for boring tools Ø < 3 mm (drilling, reaming, screw threads)
Application 2 x BV100 for boring tools Ø < 3 mm, broken tool, collision detection, where applicable:
imbalance,
first cut detection (touch point)
7
06 SPECTRA™ Box – BAZ-Vib1
Process and Broken Tool Monitoring
Sensor layout for machining centers / grinding machines:
1 station / 1 NC channel
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
1
Collision Emergency shutoff Part no.:.: 633008
Option
BV100
Broadband Vibration Sensor Packet:
1 x BV100 incl. AmplifiersPart no.:
634006 Combinations with other
sensor packets possible!
SYSTEM CONFIGURATION 06
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for boring tools Ø > 3mm
Sensor packet: 1 x broadband vibration sensor with 1 x amplifier
BV100 for boring tools Ø < 3 mm, collision detection, where applicable: imbalance, first cut detection
Application BV100 for grinding: touch point
8
07 SPECTRA™ Box – BAZ-Vib2
Process and Broken Tool Monitoring
Sensor layout for machining centers / grinding machines:
2 stations / 2 NC channels
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
2
Collision Emergency shutoff Part no.:.: 633008
Option
BV100
Broadband Vibration Sensor Packet:
2 x BV100 incl. AmplifiersPart no.:
634007Combinations with other
sensor packets possible!
SYSTEM CONFIGURATION 07
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for boring tools Ø > 3mm
Sensor packet: 2 x broadband vibration sensor with 1 x amplifier
BV100 for boring tools Ø < 3 mm, collision detection, where applicable: imbalance, first cut detection
Application BV100 for grinding: touch point
9
08 SPECTRA™ Box – BAZ-AccuTorque
Process and Broken Tool Monitoring
Sensor layout for machining centers:
1-4 stations / NC channels
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Regardless of
manufacturer: - Tool
holders - Spindles
AT100-Kit:Sensor Stator
Amplifier (not depicted)
SPEC
TR A™
Bo
63200 x Par t no.:
/1/2 /3
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
Accu Torque and Feed Force
Sensor Packet:
1 x AT100 Kit incl. AmplifierPart no.:
634008
Combinations with other sensor
packets possible!
SYSTEM CONFIGURATION 08
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for boring tools Ø > 3mm
Sensor packet: 1 x accu torque and / or feed force sensor kit
Application AT100: thread quality, multiple spindles, sheet die
10
09 SPECTRA™ Box – TURN-Force1
Process and Broken Tool Monitoring
Sensor layout for turning lathes:
1 station / 1 NC channel / 1 revolver
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
1
Collision Emergency shutoff Part no.:.: 633008
Option
RetroBolt
Force Sensor + Amplifier Packet:
1 x RetroBolt M10/M12/M16/M20
(single axis)1 x TSFA2-DGM-RB
(amplifier)Part no.: 6340xx-01 /14 /15
/16
SYSTEM CONFIGURATION 09
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for LIVE-Tools, boring tools Ø > 3mm
Sensor packet: 1 x force sensor with 1 x amplifier
Application force sensor: Cutting force monitoring, excellent reliability, micro-nicks on tool edges, low
chip volume, hard turning, drum turning/spinning operations, collision detection
11
10 SPECTRA™ Box – TURN-Force2
Process and Broken Tool Monitoring
Sensor layout for turning lathes:
2 stations / 2 NC channels / 2 revolvers
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
2
Collision Emergency shutoff Part no.:.: 633008
Option
RetroBolt
Force Sensor + Amplifier Packet:2 x
RetroBolt M10/M12/M16/M20 (single
axis)1 x TSFA2-DGM-2RB (amplifier)
Part no.: 6340xx-02 /17 /18 /19
SYSTEM CONFIGURATION 10
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for LIVE-Tools, boring tools Ø > 3mm
Sensor packet: 2 x force sensor with 1 x amplifier
Application force sensor: Cutting force monitoring, excellent reliability, micro-nicks on tool edges, low
chip volume, hard turning, drum turning/spinning operations, collision detection
Application PS200-DGM: driven boring tools Ø < 3 mm (drilling, reaming, screw threads)
12
11 SPECTRA™ Box – TURN-PowerForce1
Process and Broken Tool Monitoring
Sensor layout for turning lathes:
1 station / 1 NC channel / 1 revolver + LIVE-Tools
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
2
Collision Emergency shutoff Part no.:.: 633008
Option
PS200-DGM
RetroBolt
Sensor Combination Packet:Power and
force sensors with amplifier 1 x PS200DGM1 x RetroBolt M10/M12/M16/
M20 (single axis)1 x TSFA2-DGM-RB
(amplifier)Part no.: 6340xx-11 /20 /21 /22
depending on RetroBolt size
SYSTEM CONFIGURATION 11
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for LIVE-Tools, boring tools Ø > 3mm
Sensor packet: 1 x force sensor with 1 x amplifier & 1 x power sensor
Application force sensor: Cutting force monitoring, excellent reliability, micro-nicks on tool edges, low
chip volume, hard turning, drum turning/spinning operations, collision detection
Application PS200-DGM: driven boring tools Ø < 3 mm (drilling, reaming, screw threads)
13
12 SPECTRA™ Box – TURN-PowerForce2
Process and Broken Tool Monitoring
Sensor layout for turning lathes:
2 stations / 2 NC channels / 2 revolvers + LIVE-Tools
SPECTRA™ -hmi Process Visualization
Ethernet connection to visualize with machine
hmi, VISION, LX7, or IPC
Machine Connection Profibus –
“sensor“ DDD Digital Drive Data
Part no.: 633002
SPEC
TR A™
Box
63200 Par t no.:
2
Collision Emergency shutoff Part no.:.: 633008
Option
PS200-DGM
RetroBolt
Sensor Combination Packet:Power and
force sensors with amplifier 2 x PS200DGM2 x RetroBolt M10/M12/M16/M20
(single axis)1 x TSFA2-DGM-2RBPart
no.: 6340xx-12 /23 /24 /25 dependening
on RetroBolt size
SYSTEM CONFIGURATION 12
Process visualization software SPECTRA™ -hmi
Electronic processing unit SPECTRA™ Box for installation in control cabinets
“Virtual sensors“ digital drive data (DDD) for LIVE-Tools, boring tools Ø > 3mm
Sensor packet: 2 x force sensor with 1 x amplifier & 2 x power sensor
Application force sensor: Cutting force monitoring, excellent reliability, micro-nicks on tool edges, low
chip volume, hard turning, drum turning/spinning operations, collision detection
Application PS200-DGM: driven boring tools Ø < 3 mm (drilling, reaming, screw threads)
14
IMPRESSUM
Published by:
MONTRONIX GmbH
Benzstr. 7
71720 Oberstenfeld
www.montronix.comResponsible for
content:
Waldemar Brunnmeier,
Montronix GmbH
Project Leader and Coordinator:
Jürgen SchernsteinConcept and
Design:
Trendworks neue Ideen,
Ludwigsburg
Bettina Haller
© Copyright:
MONTRONIX GmbH, 2011
All rights reserved. Reprinting, translating, using illustrations, photocopying or any such reproduction,
saving in DP systems or on electronic data carriers, as well as making the contents available on the
internet or for use by other communication services, even in excerpts, without prior written consent by
Montronix GmbH, will be prosecuted. The use of registered trademarks or trade names in this publication
is guided by the respective copyright regulations, even if they are not expressly marked as such.
Released August 2011.
15
GLOBAL COMPETENCY
Branches
MONTRONIX GmbH
MONTRONIX GmbH
MONTRONIX, INC.
Headquarter
R&D Service Nord
U.S.A.
GERMANY
GERMANY
4343 Concourse Drive
Benzstr. 7
Tempowerkring 4
Suite 240
71720 Oberstenfeld
21079 Hamburg
Ann Arbor, MI 48108
Tel.:
+49 7062 6793 00
Tel.:
Tel.:
Fax:
+49 7062 6793 10
Fax: +49 40 350 150 49
Fax: +1 (734) 213 6506
MONTRONIX, INC.
MONTRONIX
MONTRONIX S.r.l.
Branche office
FRANCE SARL
ITALY
INDIA
Z. I. de l´Eglantier
Viale dei Mille 101
No 169, 1st Floor
5, rue des Cerisiers
27029 Vigevano (PV)
6th Main, 4th Block
91015 Evry Cedex
Tel.:
+39 (0) 381 3120 20
Jayanagar
Tel.:
+33 1 6497 2191
Fax:
+39 (0) 381 3194 83
Bangalore - 560 011
Fax:
+33 1 6497 8008
Tel.:
+91 80 2657 2601
Fax:
+91 80 2657 2604
+49 40 350 150 30
+1 (734) 213 6500
MONTRONIX
Representatives worldwide:
www.montronix.com
R
021,725,1*62/87,216