m6 avalanche - Schwarze Industries

Transcription

M6 AVALANCHE
Sweeper
Published 09/13
OPERATOR’S MANUAL
Version 1.0 09/13
Schwarze Industries, Inc.
1055 Jordan Road
Huntsville, AL 35811-9310
1-800-879-7933
Email: [email protected]
WWW:Http://www.schwarze.com
©2014 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
All equipment is potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes
the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be
used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense.
M6 AVALANCHE
Information Sheet
DELIVERY DATE__________________________
Delivery Record File Copy.
COMPANY NAME__________________________
Remove This Page Prior To
Delivery To Customer.
ADDRESS__________________________
CITY__________________________
STATE________________ZIP_______
PHONE (_____) __________________
CHASSIS TYPE_________________________
CHASSIS SERIAL NO._________________________
SWEEPER SERIAL NUMBER_________________________
POWER MODULE ENGINE TYPE_________________________
POWER MODULE ENGINE SERIAL NO._________________________
HYDRAULIC PUMP TYPE_________________________
BEACON TYPE_________________________
GUTTER BROOM MOTOR TYPE_________________________
PRESSURIZED WATER SYSTEM PUMP TYPE_________________________
JOB NO._________________________
MANUFACTURED BY:
1055 Jordan Road
1-800-879-7933
WWW.Http://www.schwarze.com
SOLD AND SERVICED BY:
M6 AVALANCHE
Information Sheet
kkkkkkkkkkkkkkkkkkkkk
DELIVERY DATE__________________________
IMPORTANT
CUSTOMER
INFORMATION
COMPANY NAME__________________________
ADDRESS__________________________
CITY__________________________
It is important that all
warranty forms for the
chassis,
sweeper,
and
auxiliary engine be filled out
and sent to the appropriate
component
manufacturer.
Failure to do so may result
in costly delay or denial
should a warranty claim be
made.
STATE________________ZIP_______
PHONE (_____) __________________
CHASSIS TYPE_________________________
CHASSIS SERIAL NO._________________________
SWEEPER SERIAL NUMBER_________________________
POWER MODULE ENGINE TYPE_________________________
POWER MODULE ENGINE SERIAL NO._________________________
HYDRAULIC PUMP TYPE_________________________
BEACON TYPE_________________________
GUTTER BROOM MOTOR TYPE_________________________
PRESSURIZED WATER SYSTEM PUMP TYPE_________________________
JOB NO._________________________
MANUFACTURED BY:
1055 Jordan Road
1-800-879-7933
WWW.Http://www.schwarze.com
SOLD AND SERVICED BY:
TABLE OF CONTENTS
SAFETY SECTION .............................................................................................................. 1-1
GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................................................................................. 1-2
DRIVER SAFETY INSTRUCTIONS AND PRACTICES .................................................................................... 1-4
OPERATION SAFETY INSTRUCTIONS AND PRACTICES ............................................................................. 1-5
MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND PRACTICES ............................................ 1-12
PARTS INFORMATION ................................................................................................................................... 1-16
Decal Location ................................................................................................................................................. 1-16
Federal Laws and Regulations ........................................................................................................................ 1-26
INTRODUCTION SECTION ................................................................................................. 2-1
SPECIFICATIONS ............................................................................................................................................. 2-4
M6 AVALANCHE SET-UP CHECKLIST ............................................................................................................ 2-6
OPERATION SECTION ....................................................................................................... 4-1
OPERATOR REQUIREMENTS ......................................................................................................................... 4-3
Employer Responsibilities: ................................................................................................................................. 4-3
STARTING THE SWEEPER .............................................................................................................................. 4-3
Start-Up Checklist for Daily Maintenance .......................................................................................................... 4-3
Start-Up Procedure and Operation .................................................................................................................... 4-6
Console Controls ............................................................................................................................................... 4-6
PTO or Auxiliary Engine Start-Up .................................................................................................................... 4-11
MAIN BROOM/CONVEYER OPERATION ...................................................................................................... 4-13
Starting and lowering Main Broom/Conveyer .................................................................................................. 4-13
Stopping the Main Broom/Conveyer Rotation .................................................................................................. 4-13
Start and Stopping/Loader Leveler (OPTIONAL) ............................................................................................. 4-14
GUTTER BROOM OPERATION ..................................................................................................................... 4-14
Starting the Gutter Broom ................................................................................................................................ 4-14
Stopping the Broom Tilt Cylinder ..................................................................................................................... 4-15
Stopping the Broom Rotation ........................................................................................................................... 4-15
SWEEPER STANDBY ..................................................................................................................................... 4-16
HOPPER OPERATION .................................................................................................................................... 4-16
Hopper Raising ................................................................................................................................................ 4-16
Hopper Dump ................................................................................................................................................... 4-16
DUST SUPPRESSION CONTROL SYSTEM .................................................................................................. 4-17
WATER LEVEL GAUGE .................................................................................................................................. 4-17
WARNING INDICATOR (MONITOR DISPLAY) .............................................................................................. 4-18
SPEED CONTROLS ........................................................................................................................................ 4-18
DRIVER POSITION SWITCH .......................................................................................................................... 4-19
GUTTER BROOM AND MAIN BROOM DOWN PRESSURE CONTROL ....................................................... 4-19
SWEEPING ...................................................................................................................................................... 4-20
Getting to the Sweeper Site ............................................................................................................................. 4-20
Sweeper Operation Sequence ......................................................................................................................... 4-20
Leaf Sweeping ................................................................................................................................................. 4-21
Stop Sweeping ................................................................................................................................................. 4-21
DUMPING ........................................................................................................................................................ 4-22
Getting to the Dumping Site ............................................................................................................................. 4-22
Dumping Operation Sequence ......................................................................................................................... 4-22
END OF SHIFT CLEAN-UP / MAINTENANCE ................................................................................................ 4-23
TROUBLESHOOTING GUIDE ........................................................................................................................ 4-25
MAINTENANCE SECTION .................................................................................................. 5-1
PARTS INFORMATION ..................................................................................................................................... 5-2
GENERAL MAINTENANCE ............................................................................................................................... 5-2
Maintenance Logs .............................................................................................................................................. 5-2
CLEANING ......................................................................................................................................................... 5-6
AUXILIARY ENGINE MAINTENANCE .............................................................................................................. 5-6
Broom Adjustments ............................................................................................................................................ 5-7
Broom-To-Pavement .......................................................................................................................................... 5-7
Down Pressure Air Adjustment Flotation ........................................................................................................... 5-8
Tilt Adjustment ................................................................................................................................................... 5-8
Gutter Broom Segment Replacement ................................................................................................................ 5-9
Reverse Rotation (Optional) .............................................................................................................................. 5-9
MAIN BROOM ADJUSTMENTS, AIR SUSPENSION ....................................................................................... 5-9
Main Broom Alignment ....................................................................................................................................... 5-9
Main Broom Replacement ............................................................................................................................... 5-10
CONVEYER ..................................................................................................................................................... 5-10
Conveyer Adjustments ..................................................................................................................................... 5-10
Conveyer Height .............................................................................................................................................. 5-12
Conveyer Stall .................................................................................................................................................. 5-12
HOPPER MAINTENANCE ............................................................................................................................... 5-13
Hopper Replacement ....................................................................................................................................... 5-13
HYDRAULIC SYSTEM MAINTENANCE ......................................................................................................... 5-14
ELECTRICAL SYSTEM MAINTENANCE ........................................................................................................ 5-20
Introduction ...................................................................................................................................................... 5-20
Fuses ............................................................................................................................................................... 5-20
Circuit Breakers ............................................................................................................................................... 5-20
Rocker Switches .............................................................................................................................................. 5-20
DUST SUPPRESSION SYSTEM MAINTENANCE ......................................................................................... 5-23
Water Reservoir Refill ...................................................................................................................................... 5-23
System Winterizing .......................................................................................................................................... 5-23
Water Manifold Solenoid Cleaning ................................................................................................................... 5-23
Water Pump Maintenance ............................................................................................................................... 5-25
Nozzle Cleaning & Nozzle Replacement ......................................................................................................... 5-25
SAFETY SECTION
Safety Section 1-1
© 2013 Alamo Group Inc.
SAFETY
GENERAL SAFETY INSTRUCTIONS AND PRACTICES
SAFETY
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.(SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards. (SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad. (SG-3)
M6 Avalanche 09/13
Safety Section 1-2
SAFETY
Never operate the Sweeper until you have read and completely
understand this Manual, the Truck Operator’s Manual, the Auxiliary
Engine Operator’s manual, and each of the Safety Messages found in
these Manuals and those affixed to the Sweeper and its components.
Learn how to stop the Sweeper’s engines suddenly in an emergency.
Never allow inexperienced or untrained personnel to operate the Truck
and Sweeper without supervision. Make sure the operator has fully read
and understood the manuals prior to operation. (SWG-4)
Always maintain the safety decals in good readable condition. If the decals are missing,
damaged, or unreadable, obtain and install replacement decals immediately. Consult your
authorized sales representative for decal replacements. (SWS-1)
All Safety Shields, Guards and other Protective Safety devices should be used and
maintained in good working condition. All safety devices should be inspected carefully at
least daily for missing or broken components. NEVER REMOVE PROTECTIVE SHIELDS
AND GUARDS! NEVER MODIFY OR CUT PROTECTIVE SHIELDS OR GUARDS!
When shields or guards are removed to access areas for maintenance, they must be
replaced and be in good condition before operating. Missing, broken, or worn shields,
guards, and other protective devices must be replaced at once and prior to operation to
reduce the possibility of injury or death from thrown objects, entanglement, or contact. (SWS-2)
The Sweeper must be equipped with a fire extinguisher, rated for all fires, in an accessible
and visible area. The fire extinguisher should be inspected routinely by a certified inspector
for operational use and replaced as needed. Never obstruct access to the fire extinguisher.
(SWS-6)
Repeated or substantial breathing of hazardous dusts, including
crystalline silica, could cause fatal or serious respiratory disease including
silicosis. Concrete, masonry, many types of rock, and various other
materials contain silica sand. California lists respirable crystalline silica as
a substance known to cause cancer. Operation of this equipment under
certain conditions may generate airborne dust particles that could contain
crystalline silica. In those conditions, personal protective equipment
including an appropriate respirator must be used. If excessive dust is
generated, a dust collection or suppression system should also be used
during operation. (SG-41)
M6 Avalanche 09/13
Safety Section 1-3
SAFETY
In addition to the design and configuration of this Sweeper, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Truck and
Auxiliary Engine Manuals. Pay close attention to the Safety Signs affixed to the Sweeper. (SWG-5)
SAFETY
DRIVER SAFETY INSTRUCTIONS AND PRACTICES
SAFETY
The operator of the Sweeper must be trained in the operation and safe use of this machine.
The operator must read and completely understand the operator’s manuals of the Sweeper,
Truck and Auxiliary engine manufacturers. New operators should be trained in an open
area clear of obstructions before operating on public roadways. If operation of the entire
Sweeper unit (Truck, Auxiliary engine, and Sweeping Components) is not completely
understood, consult your authorized sales representative for a detailed explanation. Never
allow an untrained or unqualified driver to operate the Sweeper. (SWD-01)
The Sweeper driver must meet the requirements and possess a Motor Vehicle License as
determined by the state in which the Sweeper is operated if used on public roadways.
Contact your local State Department of Public Safety office for special licensing
requirements to operate the Sweeper in your area. (SWD-2)
NEVER use drugs or alcohol immediately before or while driving or
operating the Sweeper. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the Sweeper safely. Before operating the Sweeper,
an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side
effects of the medication that would hinder their ability to
operate the Sweeper safely. NEVER knowingly allow anyone
to operate this Sweeper when their alertness or coordination
is impaired. Serious injury or death to the operator or others
could result if the operator is under the influence of drugs or
alcohol. (SWD-3)
Always wear OSHA approved Personal Protective Equipment (PPE) while operating,
servicing, repairing, and/or cleaning the Sweeper. PPE is designed to provide bodily
protection during such activities.
Personal Protective Equipment includes:
• Protective Eye Wear
• Steel Toed Safety Footwear
• Gloves
• Hearing Protection
• Close Fitted Clothing
• Hard Hat-When working around a raised hopper.
• Respirator-Depending on conditions and material being swept or cleaned.
Specialized protective equipment may be required if dangerous or hazardous material is being swept by or
cleaned from the Sweeper. (SWD-4)
M6 Avalanche 09/13
Safety Section 1-4
SAFETY
Prolonged operation of the Sweeper may cause operator boredom and/or fatigue affecting
the safe operation of the Sweeper. It is recommended that the operator take scheduled
work breaks to help prevent these potentially impaired operating conditions. If possible,
completely shut down the Sweeper, exit the cab and move around stretching your arms and
legs. Never operate the Sweeper in a fatigued or bored mental state that impairs proper
and safe Sweeper operation. (SWD-5)
Do not operate, or perform maintenance to, the Sweeper while wearing loose fitting
clothing. Entanglement of loose clothing with the rotating elements can result in serious
injury or death. Stay clear of all rotating elements at all times. (SWD-7)
OPERATION SAFETY INSTRUCTIONS AND PRACTICES
Use both hands for support when getting on and off the Sweeper. Use handholds and
steps on the Sweeper for support when boarding the Sweeper. Never use the Sweeper
control levers for support when boarding the sweeper. (SWO-1)
Use available Sweeper handholds and steps to exit the Sweeper. Make sure you have
solid footing before stepping down. Be careful of your step and use extra caution when
mud, ice, snow, or other matter has accumulated on the steps or handrails. Never rush to
exit or jump off the Sweeper. (SWO-2)
Do not attempt to mount the Sweeper or Truck while the machine is moving.
Never attempt to mount a runaway Sweeper. Serious injury or death may
occur from being run over by a moving Sweeper. (SWO-3)
BEFORE leaving the Truck’s seat, always engage the parking brake and/or set the Truck’s
transmission in parking gear, stop the engine, remove the key, and wait for all moving parts
to stop. Never dismount a Truck that is moving or while the Truck and Auxiliary engines
are running. Operate the Sweeper controls from the Truck seat only. (SWO-4)
M6 Avalanche 09/13
Safety Section 1-5
SAFETY
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Sweeper operation can often be
noisy enough to cause permanent hearing loss. We recommend that
you always wear hearing protection if the noise in the Operator’s
position exceeds 80db. Noise over 85db over an extended period of
time will cause severe hearing loss. Noise over 90db adjacent to the
Operator over an extended period of time will cause permanent or total
hearing loss. Note: Hearing loss from loud noise [from sweepers,
chain saws, radios, and other such sources close to the ear] is
cumulative over a lifetime without hope of natural recovery. (SWD-6)
SAFETY
Always wear a seat belt while driving the Sweeper during operation and
transport. Serious injury or even death could result from falling out of the
Truck or from being involved in a collision. (SWO-5)
SAFETY
Start the Truck and Auxiliary engine only when seated and belted in the
Truck’s operator seat. Operate the Sweeper controls only while properly
seated with the seat belt secured around you. Inadvertent movement of the
Truck and/or Sweeper components may cause serious injury or death to the
operator and passersby. Read the Truck and Auxiliary Engine operator ’s
manuals for proper starting instructions. ( S W O - 6 )
Use the right side steering only for sweeping, and never while exceeding 15 MPH. For
travel, the Sweeper must be driven from the LEFT side ONLY. If the Sweeper is to be
operated from the right hand side, make sure the Sweeper’s mirrors are aligned for visibility
from the right hand side steering position. (SWO-37)
Sweep only in conditions where you have clear visibility of the area being swept in daylight
or with adequate artificial lighting. Never sweep in darkness of foggy conditions where you
cannot clearly see at least 50 feet in front and to the sides of the Sweeper. Make sure that
you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead
obstructions, power lines, oversized debris and foreign objects. If you are unable to see
these types of items, discontinue sweeping until visibility improves. (SWO-8)
M6 Avalanche 09/13
Safety Section 1-6
SAFETY
Transport the Sweeper only at safe speeds. Serious accidents and injuries can result from
driving this Sweeper at unsafe speeds. Become familiar with the driving characteristics of
the Truck and how it handles before operating or transporting on streets and highways.
Make sure the Truck’s steering, brakes, and wheels are in good condition and operate
properly.
Before transporting the Sweeper determine the safe transport speeds for you and the machine. Make sure
you abide by the following rules:
Test the Sweeper at a slow speed and increase the speed slowly. Apply the brakes smoothly to determine
the stopping characteristics of the Truck equipped with the Sweeper. As you increase the speed of the
Truck, the stopping distance increases. Determine the maximum safe transport speed for you and the
Sweeper. When driving down a hill or on wet or rain slick roads, the braking distance increases: use
extreme care and reduce your speed. Do not operate the Sweeper with weak or faulty brakes.
•
Obey all traffic laws and regulations. Never exceed the posted speed limit.
•
The Sweeper has a high center of gravity that may be further increased when carrying a loaded hopper
and/or a full water tank. Use extreme caution when transporting at highway speeds. Slow down for sharp
corners to avoid tipping or turning the Sweeper over.
•
Only transport the Sweeper at the speeds determined as safe and which allow for proper control of the
machine while driving and stopping during an emergency.
•
When operating in traffic, use the Sweeper’s directional indicator or signal lights to indicate your
movement. Always use the Sweeper’s flashing signal lights and other equipped warning features to alert
motorist of your presence and slow moving speed when sweeping in traffic. Be Aware of Traffic Around
You and Watch Out for the Other Guy. (SWO-9)
When transporting the Sweeper between locations, follow all local traffic laws and
regulations. Disengage all Sweeper controls, raise all sweeping components, gutter
brooms, sweeper heads, make sure the hopper is completely lowered, and disengage all
warning signals prior to entering vehicle traffic. (SWO-10)
Before starting to sweep, the sweeping components must be engaged and operating at the
rated speed before moving forward. Sweeping debris before the Sweeper has reached its
rated operation speed may result in debris binding between the sweeping components.
(SWO-54)
Do not exceed the rated operating speed for the Truck and Auxiliary engines. Excessive
operating speeds can cause engine and Sweeper component failures resulting in possible
serious injury or death. (SWO-12)
Sweep at a speed that allows you to safely operate and control the Sweeper. Safe
sweeping speed depends on street condition and the type and amount of debris being
collected. Normal ground speed range is between 1 and 3 mph. Slow down for corners,
curbs, parked cars, protruding signs and other obstacles. Use slow traveling speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided. (SWO-13)
M6 Avalanche 09/13
Safety Section 1-7
SAFETY
•
SAFETY
KEEP AWAY FROM ROTATING ELEMENTS including the Sweeper gutter brooms and
sweeping head to prevent entanglement and possible serious injury or death. Be aware
that rotating elements can pull bystanders into the Sweeper. (SWO-14)
SAFETY
Never reach outside the Truck cab to pick up a foreign item or to clear an obstacle such as
a tree limb or road sign impeding passage. Stop the Sweeper, shut down all sweeping
components, wait for all moving parts to come to a complete stop, and then exit the cab to
handle objects that are hindering Sweeper operation and passage. (SWO-15)
Do not operate the Sweeper if excessive vibration or noise exists.
Shut
down the Sweeping components and the Truck and Auxiliary engines.
Inspect the Sweeper to determine the source of the vibration or noise.
If
brooms are loose, damaged, or missing, replace them immediately.
Do not
operate the Sweeper until all necessary repairs have been performed and the
Sweeper operates smoothly. Operating the Sweeper with excessive vibration
can result in component failure and broken objects being thrown outward at
high velocities. To reduce the possibility of property damage, serious injury,
or even death, never operate the Sweeper with missing or damaged
components . (SWO-16)
Never attempt to sweep debris that is too large for the Sweeper to pick up (oversized
objects such as broken limbs and discarded tires). Such objects may plug the sweeping
components and cause serious mechanical damage to the Sweeper. If possible, carefully
place such objects out of the Sweeper and traffic path until properly removed by another
means. (SWO-17)
Objects such as wire, cable, rope, and chain can become entangled in the rotating parts of
the sweeping components causing mechanical damage. Entangled items caught in the
brooms can sling outward possibly injuring or entangling the operator or passersby. Any
objects that might become entangled in a sweeping component and those which could plug
the suction tubes should be removed from the area before beginning to sweep. (SWO-18)
KEEP AWAY FROM MOVING ELEMENTS including the spinning brooms and moving
conveyer to prevent being drawn into the Sweeper and possible serious injury or death.
Keep items that might be drawn into the Sweeper, such as tools and hoses clear from
moving components. (SWO-55)
M6 Avalanche 09/13
Safety Section 1-8
SAFETY
Use extreme caution when dumping contents of the Sweeper. Be aware of
bystanders and animals in the area. Select a dump site on level ground and
clear of overhead obstructions that could be hit when raising the hopper.
Serious injury or death to the operator, bystanders and animals could occur if precautions are
not taken when dumping the contents of the hopper.
When positioning the truck at the dump station, choose an accessible location only on level ground.
Raising the hopper on unlevel ground increases the possibility of tipping.
•
Make sure the area is clear of ground and overhead obstructions.
•
Never raise the hopper bin unless you can clearly see all overhead structures. Make sure you stay clear of
all utility lines.
•
Do not dump the hopper over a pit area where the ground may cave in or is unstable.
•
Make sure the outriggers contact solid stable ground before raising the hopper.
•
Stay in the cab of the sweeper with the windows rolled up when dumping the hopper.
•
Use care when positioning the Sweeper to the dump station. Your vision, especially to the side and rear of
the Sweeper may be reduced by the size of the Sweeper. Use side and rear view mirrors to aid vision. If
you cannot see the dump site clearly, stop the Truck and examine the area. If necessary, request
assistance to guide you while backing the Truck into position.
•
If the hopper will be in the raised position for more time than is normally required to dump, or if someone
is going to get under the hopper for repair, maintenance, cleaning or any other reason, secure the safety
prop into position.
•
Never drive the Sweeper with the hopper in the raised position. Traveling with the hopper
in the raised position increases the chances of colliding with overhead obstructions. In
addition, the center of gravity of the Sweeper is higher with a raised hopper, making the
unit more prone to tipping over. (SWO-23)
Do not allow the Sweeper to come in contact with potentially dangerous and/or hazardous
material. Such hazards may include, but are not exclusively limited to, the following:
•Fire Hazards- Fuel spills, burning material,
•
Chemical Hazards- Chemical spills, discarded chemical containers, batteries,
•
Biological Hazards- Decaying Carcasses, Biomedical Waste,
•
Radioactive Hazards-Radioactive Waste, Radioactive Material,
•
Cutting Hazards-Broken Glass, Lumber with Protruding Nails,
•
Carcinogenic Materials-Asbestos,
•
Corrosive Materials-Batteries, Acids and Bases.
In most areas, these types of material require special handling requirements for safe collection and proper
disposal and should not be collected by the Sweeper, nor can they be disposed of in a general landfill site like
most swept waste. Contact the appropriate authority for the collection and disposal requirements of such
dangerous and/or hazardous material. (SWO-25)
M6 Avalanche 09/13
Safety Section 1-9
SAFETY
•
SAFETY
Always wear required OSHA approved Personal Protective Equipment (PPE) when coming
in contact with and removing potentially dangerous and hazardous material that has been
collected by the Sweeper or which is obstructing one or more Sweeper components. Pay
close attention to dangerous and hazardous material including, but not exclusively limited
to, chemicals, decaying carcasses and sharp objects. (SWO-26)
SAFETY
Never sweep into hot or burning debris. A burning object, even as small as a lit cigarette,
has the potential of igniting the collected waste inside the hopper, possibly destroying the
Sweeper and inflicting serious injury or death to the operator or passersby. (SWO-27)
Verbal communication near a Sweeper is difficult and dangerous. Operating instructions
and sweeping directions should be made prior to starting the Sweeper. Unclear and
misunderstood communication may lead to operator and bystander injury or death and
equipment damage. If communication to the bystander by the operator is necessary,
completely shutdown and exit the Sweeper. Never allow anyone to approach the Sweeper
while in operation. (SWO-28)
Never allow children to play on, under, or around the Sweeper nor allow children to operate
Sweeper controls. Children can slip or fall off the Sweeper and be injured or killed.
Children can cause the Sweeper components to shift or fall crushing themselves or others.
(SWO-29)
Allow Sweeper passengers only in situations where their presence is involved in the
sweeping operation (operator training, supervision, maintenance inspection). Never carry
passengers whose presence distracts from the safe operation or transport of the Sweeper.
Passengers must be seated securely and belted in the cab’s passenger seat. Never allow
any person to ride on any other location of the Sweeper during operation or transport.(SWO-30)
Extreme caution should be used by the Sweeper operator when operating near passersby.
Stop sweeping if anyone comes within 25 feet of the Sweeper to prevent possible passerby
injury or death from being struck from a thrown object, entanglement with the brooms, or
run over. (SWO-31)
Under certain conditions, the Sweeper’s brooms are capable of propelling objects up to 25
feet. Be extremely careful when sweeping large dense objects, such as gravel or broken
glass, that might become propelled and cause bodily injury to passersby or damage to
property such as windows and vehicles. (SWO-32)
Make sure that no bystander, animal or obstruction such as a vehicle,
building, or street sign are behind the Sweeper when backing up. The design
of the Sweeper impairs operator rear vision when backing. Use extreme
caution to ensure that the Sweeper is not backed into the path of pedestrian
or vehicle traffic. Serious injury or death and property damage could result
from running into, being crushed by, or run over by a Sweeper. ( S W O - 3 3 )
M6 Avalanche 09/13
Safety Section 1-10
SAFETY
Make sure no bystanders or animals are within 25 feet of the Sweeper when
dumping contents from or cleaning the hopper. Hopper contents, which may
exceed several thousand pounds, could fall and crush a bystander or an
animal resulting in possible injury or death. ( S W O - 3 4 )
Do not operate the sweeper or start the auxiliary engine with the sweeper broom cover
open or missing. The broom can throw objects or entanglement in the rotating broom can
result in bodily injures. (SWO-36)
If the sweeper is powered by CNG or other petroleum gas products, the sweeper must be
stored outside or in a properly ventilated building to prevent the build up of escaping gas.
Accumulated gas can be ignited by a spark causing an explosion. (SWO-40)
Avoid body contact with collected debris in the hopper. Use protective clothing including
gloves and eye protection when servicing or working in or around hopper.
Collected
debris in the hopper can cut or puncture resulting in serious bodily injuries and the
transmittal of diseases. (SWO-42)
Use extreme caution when operating the Sweeper in traffic. To alert motorist of the
Sweeper’s presence, the Sweeper is equipped with warning signals, flashing lights, and a
built-in arrow board. Optional electrical lights, flashers and a warning bar light, strobe, or
beacon may be positioned on top of the cab. Use all equipped warning signals to alert
motorist and pedestrians of the Sweeper’s presence and relatively slow speed. Serious
injury or death and property damage may occur if a vehicle collides with the Sweeper. (SWS-3)
Before starting a sweeping operation, make sure all the warning signal lights are
connected, visible and working. Routinely inspect the Sweeper’s headlights, brake lights,
backup lights, and turn signal lights for operational condition. Immediately repair nonfunctioning lighting. Always follow all local traffic regulations while operating the Sweeper.
(SWS-4)
Always turn on all safety lights and flashers when you operate the Sweeper. It is
recommended that you preset the beacon/strobe light switches to ON, so lights go on
whenever the auxiliary engine is ON and lights go OFF whenever the auxiliary engine is
turned OFF. This presetting action has the additional benefit of alerting the operator if the
auxiliary engine is inadvertently left ON. (SWS-5)
M6 Avalanche 09/13
Safety Section 1-11
SAFETY
Stay clear of hopper when it is being dumped. Make sure that no coworkers or bystanders
are near the hopper when it is being raised or lowered. Serious injury could result from
entanglement with the hopper dump mechanism. (SWO-39)
SAFETY
MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND
PRACTICES
SAFETY
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this Sweeper in good working order. (SWM-1)
Inspect the entire Sweeper before each use. Accidents may occur or damage to the
Sweeper may result if the Sweeper is not maintained in good mechanical working order.
•
Check for loose bolts, worn or broken parts, pinched hydraulic hoses, and leaky or loose fittings.
•
Make sure all pins are secure and safety pins equipped.
•
Make sure replacement parts (gutter broom heads) are the correct size and properly installed.
•
Make sure all fluid levels are full and replenish as necessary.
•
Make sure fuel, oil, and coolant caps are replaced and tightened.
•
Make sure that the water tank cap is replaced.
•
Check tire condition for tread wear and tire pressure at the rated PSI.
•
Make sure that all safety shields and guards are attached and in good condition.
•
Make sure all scheduled maintenance is up to date.
(SWM-2)
Do not modify or alter this Sweeper. Do not permit anyone to modify or alter this Sweeper,
any of its components or any Sweeper function. (SWM-3)
Use extreme care when climbing onto the Sweeper to perform repairs, maintenance, and
cleaning. Use proper stands and ladders to access areas that cannot be reached from
ground level. Slipping and falling off the Sweeper can cause serious injury or death. (SWM-4)
Never attempt to repair, lubricate, adjust, clean, remove obstructions or perform any other
type of service to any Sweeper component while the Sweeper is in motion or while the
Truck and Auxiliary engine is running. Completely shut down the sweeping components
and the Truck engine and wait for all motion to come to a complete stop and remove keys
before servicing the Sweeper. Remove keys from both engines before working on the
sweeper. (SWM-5)
Never leave the Sweeper unattended while the hopper bin is in the raised position.
Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of
the unit which could result in injury or death by crushing. If the hopper must be raised for a
purpose other than the time required to normally dump, or if someone is going to get under
the hopper for any reason, always secure the hopper safety prop into position. (SWM-6)
M6 Avalanche 09/13
Safety Section 1-12
SAFETY
Never crawl under the hopper bin while the hopper is in the raised position unless properly
secured with the safety prop in position. Accidental operation of a lifting lever or hydraulic
failure may cause a sudden drop of the unit with injury or death by crushing. (SWM-7)
Use proper protective equipment (gloves, safety eyewear, face shield, arm protection,
possible respirator or particle mask) when handling gutter and sweeper brooms during
replacement, adjustment, and maintenance. Broom bristles, which are sharp and coarse,
could inflict puncture and stab wounds to the hands, arms, and/or eyes if proper protective
equipment is not worn. (SWM-8)
Always shut down the Truck and Auxiliary engine completely and wait for all motion to
come to a complete stop before working on any Sweeper component. (SWM-36
Escaping pressurized hydraulic oil generated by hydraulic pumps has the potential to inflict
serious injury and possible death. Never attempt to repair a pump or hose or tighten a
connection while the system is pressurized. Always shut down the Truck and Auxiliary
engine and relieve hydraulic oil pressure before performing any repairs to the hydraulic
system. (SWM-11)
Hydraulic pressure must be relieved from the Sweeper’s hydraulic circuit prior to doing any
maintenance or repair work and when the Sweeper is parked at the end of the day. Place
the Sweeper’s gutter brooms, sweeper broom, suction head, and outriggers on the ground
or securely blocked up with the safety pins installed. Make sure the hopper bin is lowered
onto the chassis or secured in the raised position with the safety prop in position. Turn off
the Truck and Auxiliary engine then engage the hydraulic remote cylinders several times to
relieve hydraulic pressure prior to performing any maintenance or repair work. (SWM-12)
Water pressure generated by the high pressure water pump has the potential to inflict
serious injury and death. Never attempt to repair a pump or hose or tighten a connection
while the system is pressurized. Always shut down the Truck and Auxiliary engine and
relieve water pressure by activating the system before performing any repairs to the high
pressure water system. (SWM-13)
NEVER work on or near any engine component that has generated heat until it has cooled
down. Use extra caution around the exhaust manifold near the water valve and the turbo
charger manifold tubes. NEVER check or replenish the fluid levels of the Truck and
Auxiliary engine coolant or hydraulic circuit oil levels until sufficient time has passed (up to
2 hours) to allow the system to cool down. Contact with a hot engine component or
operating fluid may result in serious injury from burns, scalding and possible death. (SWM-14)
M6 Avalanche 09/13
Safety Section 1-13
SAFETY
Never crawl under any raised Sweeper component (gutter broom, sweeper head,suction
head, hopper bin) unless the component is securely supported or blocked up and hydraulic
pressure relieved. Accidental operation of the lifting lever or hydraulic failure may cause a
sudden drop of the unit with possible injury or death by crushing. (SWM-9)
SAFETY
Never remove debris from or unclog jams in the suction hoses, gutter brooms, pickup
brooms, and all other areas of the Sweeper until both the Truck and Auxiliary Engine have
been completely shutdown, all sweeping components have come to a complete stop and
are lowered to ground level and hydraulic pressure relieved. Always wear PPE when
removing collected material from the Sweeper. Serious injury or death may occur if any of
these precautions are not followed when removing plugged or jammed sweeping
components. (SWM-15)
SAFETY
Use extreme caution when working in confined areas of the hopper bin or water tank for an
extended period of time. Confined work areas may pose a danger because of the physical
constraints imposed on the body. Routinely exit the confine to stretch and correct posture
to prevent physical stress imposed on the body before bodily injury occurs. (SWM-16)
Use extreme caution when entering confined areas of the hopper bin to perform repairs,
maintenance, and cleaning. Depending on any hazardous contents and/or fumes
contained within the hopper bin, specialized Personal Protective Equipment such as a
specialized respirator, artificial oxygen source, and protective body suit may be required.
Always use the buddy system when hazardous or oxygen depleting material is contained
within the hopper. Never enter an enclosed area without Personal Protective Equipment if
contents are unknown, possible injury and death may result if required precautions are not
taken. (SWM-17)
Use extreme caution when refueling the Sweeper, fuel is highly flammable and explosive if
not handled safely. Always follow these precautions to reduce the dangers involved in
refueling:
•
Completely shut down the Truck and Auxiliary Engines before refueling.
•
Do Not refuel while smoking or near an open flame.
•
Do Not store Sweeper with fuel in the tank in a building where fumes can reach an ignition source.
•
To prevent a fire and explosion caused by static electric discharge while filling the tank, use a plastic funnel. Avoid using a funnel that has a metal screen or filter.
•
Avoid spilling fuel. Fuel is corrosive and can damage plastic and painted surfaces. Clean up spilled fuel
immediately.
•
Store fuel and all oils at a site protected from moisture, dirt, and other contaminants.
(SWM-18)
Never run the Truck or Auxiliary engine in a closed building or without adequate ventilation.
The exhaust fumes can be hazardous and deadly to your health. If it is necessary to run
the Truck engine in an enclosed area, remove the exhaust fumes from the area to the
outdoors with an exhaust pipe extension. If you do not have an exhaust pipe extension, or
if it is not possible to use one (Sweeping within a building), open doors and circulate
outside air into the area. (SWM-19)
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm. (SWM-20)
M6 Avalanche 09/13
Safety Section 1-14
SAFETY
Do not operate this Sweeper with hydraulic oil or fuel leaking. Oil and
fuel are dangerous and their presence could present a hazard. Do not
check for leaks with your hand! Use a piece of heavy paper or
cardboard. High-pressure oil streams from breaks in the line could
penetrate the skin and cause tissue damage including gangrene. If oil
does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure. (SWM-21)
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm. Wash Hands after handling. (SWM-23)
Avoid contact with hot surfaces on the bottom of the skid shoes. Use gloves and eye
protection when servicing hot components. Contact with a hot surface can cause serious
injury from burns or scalding. (SWM-24)
Remove the negative battery cable from the battery before performing any maintenance on
the electrical system to prevent an accidental circuit shorting and sparks. Sparks can result
in wiring damage, fire or personal injury. (SWM-25)
Use caution when working around the hopper doors. Do not let the doors fall uncontrolled
onto bystanders or coworkers. Use the door locks to hold the doors open while cleaning or
performing maintenance in or around the hopper. (SWM-26)
Before conducting maintenance on the sweeper stop the truck, place the transmission in
park and set the parking brake. Turn the Truck engine and the auxiliary engine off and
remove the keys to prevent inadvertent or accidental starting of the engines. Unexpected
engine start up or truck movement can result in serious bodily injuries or death. (SWM-27)
M6 Avalanche 09/13
Safety Section 1-15
SAFETY
Always read carefully and comply fully with the manufacturer’s
instructions when handling fuels, oils, solvents, cleansers, and any
other chemical agent. (SWM-22)
SAFETY
PARTS INFORMATION
PARTS INFORMATION
Schwarze Sweepers use balanced and matched system components for broom carriers, brooms, suction
heads, and other components. These parts are made and tested to Schwarze specifications. Non-genuine or
“will fit" parts do not consistently meet these specifications. The use of non-genuine or “will fit” parts may
reduce Sweeper performance, void Sweeper warranties, and present a safety hazard. Use genuine Schwarze
Sweeper parts for economy and safety. (SWG-06)
SAFETY
SEE YOUR LOCAL SCHWARZE DEALER
Decal Location
NOTE: Schwarze supplies safety decals on this product to promote safe operation. Damage to the decals may
occur while in shipping, use, or reconditioning. Schwarze cares about the safety of its customers, operators,
and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping
and handling charges may apply). Contact your Schwarze dealer to order replacement decals.
M6 Avalanche 09/13
Safety Section 1-16
SAFETY
Decal: 28886
Quantity: 2
Location On Sweeper: 1 on the RH & 1 on the
LH dashboard inside cab of vehicle.
SAFETY
Decal: 28888
Quantity: 2
Location on Sweeper: 1 on the RH and 1 on the
LH of the lower scissors frame.
M6 Avalanche 09/13
Safety Section 1-17
SAFETY
Decal: 28887
Quantity: 2
SAFETY
Location On Sweeper: 1 on RH and 1 on the LH
side of lower rear corner of chassis cab.
Decal: 28889
Quantity: 2
LH of the lower scissors.
M6 Avalanche 09/13
Safety Section 1-18
SAFETY
Decal: 28891
Quantity: 2
Location On Sweeper: 1 on LH and 1 on the RH
side of the elevator beside the chain tension
cylinder under the LH and RH side cover.
SAFETY
Decal: 28878
Quantity: 4
Location on Sweeper: 1 on the LH side of vehicle
under hood on fire wall, 1 on RH side of vehicle
rear lower corner of cab directly above battery, 1
on RH side of Freightliner center console cover
transmission ECU inside cab, 1 on RH side of
vehicle inside of cab on ABS ECU cover.
M6 Avalanche 09/13
Safety Section 1-19
SAFETY
Decal: 28881
Quantity: 2
SAFETY
Location On Sweeper: 1 on RH and 1 on the
dashboard inside cab of vehicle.
Decal: 28884
Quantity: 2
LH of the lower scissors frame.
M6 Avalanche 09/13
Safety Section 1-20
SAFETY
Decal: 28880
Quantity: 2
dashboard inside cab of vehicle.
SAFETY
Decal: 28882
Quantity: 2
Location on Sweeper: 1 on the LH and 1 on the
RH side of frame rail visible from each side.
Decal: 28883
Quantity: 2
LH dashboard inside cab of vehicle.
M6 Avalanche 09/13
Safety Section 1-21
SAFETY
Decal: 28885
Quantity: 2
SAFETY
lower scissors frame.
Decal: 22527
Quantity: 2
Location on Sweeper: Place on sweeper frame
above gutter broom.
M6 Avalanche 09/13
Safety Section 1-22
SAFETY
Decal: 22528
Quantity: 2
Location On Sweeper: Place on main broom
cover rear/left. Place on main broom chain cover
rear/right.
SAFETY
Decal: 22533
Quantity: 1
Location on Sweeper: Place on hydraulic tank
side next to gauge.
Decal: 22536
Quantity: 18
Location on Sweeper: 2 on LH (1 on each corner)
and 2 on RH (1 on each corner) side of the upper
scissors frame, 1 on the RH and LH side of the
rear broom arms, 1 on the RH and LH side of the
elevator. Raise lower cylinder arms 1 on the RH
and LH side of the rear broom arms.
M6 Avalanche 09/13
Safety Section 1-23
SAFETY
Decal: 23258
Quantity: 8
SAFETY
Location On Sweeper: Place on RH and LH
gutter broom disc. 4 per side.
Decal: 60668
Quantity: 1
Location on Sweeper: 1 on the fuel tank located
inside the rear compartment behind the door at
the rear of the vehicle.
Decal: 29294
Quantity:
Location on Sweeper: Place on each side of dump
door.
M6 Avalanche 09/13
Safety Section 1-24
SAFETY
Decal: 28882
Quantity: 2
“NOTE” Do not cut, weld, or drill frame rails, refer too the Freightliner service manual 31 group for
attachment methods.
Location On Sweeper: 1 on the LH and 1 on the RH side of frame rail visible from each side.
Decal: 28893
Quantity: 2
“OPERATION” M6000 Movement, Sweeping, Dumping
Location: 1 on LH and 1 on RH side, sun visor inside cab, Single Engine Units ONLY.
Decal: 28894
Quantity: 1
“LUBRICATION CHART”
Location: 1 inside the RH rear compartment door
Decal: 27623
Quantity: 1
“NOTE” Clean Water filter daily
Location: Place on sweeper RH side over fender n water door of sweeper
Decal: 27630
Quantity: 1
“NOTE” Water reservoir fill connection
Location: Place on RH side door of sweeper directly above fill connection.
Decal: 27631
Quantity: 1
“NOTE” Elevator water flush connection
Location: Place on RH side door of sweeper directly above connection
Decal: 27633
Quantity: 1
“NOTE” Hydraulic Shut-Off Valve
Location: Place in rear compartment below hydraulic tank
Decal: 29350
Quantity: 1
“IMPORTANT” To engage sweep hydraulics
Location: On the console beside cruise control
Decal: 29351
Quantity: 2
“OPERATION” M6000 SE CNG
Location: CNG UNITS ONLY: On each side of sun visor. CNG UNITS
M6 Avalanche 09/13
Safety Section 1-25
SAFETY
Decal: 28904
Quantity: 1
“OPERATION” M6000 Movement, Sweeping, Dumping
Location: 1 on LH and 1 on RH side, sun visor inside cab, Twin Engine Units ONLY
SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning
employer and employee equipment operators. This section is not intended as a legal interpretation of the law and
should not be considered as such.
Employer-Employee Operator Regulations
SAFETY
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.
Employer Responsibilities:
To ensure employee safety during Truck and Sweeper operation, it is the employer’s responsibility to:
1.
2.
3.
4.
5.
6.
Train the employee in the proper and safe operation of the Truck and Sweeper.
Require that the employee read and fully understand the Truck and Sweeper Operator’s manual.
Permit only qualified and properly trained employees to operate the Truck and Sweeper.
Maintain the Truck and Sweeper in a safe operational condition and maintain all shields and guards on the
equipment.
Ensure the Truck is equipped with a functional seat belt and require that the employee operator securely fasten
the safety belt at all times.
Provide the required tools to maintain the Truck and Sweeper in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.
OSHA 1926.600(a)(3)(i)
Equipment with raised hopper or dump bodies shall be substantially blocked or cribbed to prevent falling or
shifting before employees are permitted to work under or between them. Dump bodies and hoppers shall be
either fully lowered or blocked when being repaired or when not in use.
OSHA 1926.600(a)(3)(ii)
Whenever the equipment is parked, the parking brake shall be set. Equipment parked on inclines shall have
the wheels chocked and the parking brake set.
Employee’s Responsibilities:
1.
2.
3.
4.
Follow all safety rules and regulations.
Use all safety equipment as prescribed in Operator’s Manual.
Report any unsafe conditions.
Be aware of and protect the safety of coworkers or others in vicinity.
M6 Avalanche 09/13
Safety Section 1-26
INTRODUCTION SECTION
Introduction Section 2-1
INTRODUCTION
INTRODUCTION
We are pleased to have you as an Schwarze customer. Your Sweeper has been carefully designed with care
and built with quality materials by skilled workers to give maximum service with minimum down time. This
manual is provided to give you the necessary operating and maintenance instructions for keeping your
sweeper in top operating condition. Careful use and timely service saves extensive repairs and costly
downtime losses. Please read this manual thoroughly. Understand what each control is for and how to use it.
Safety is of primary importance to the owner/operator and to the manufacturer. Observe all safety precautions
decaled on the machine and noted throughout the manual for safe operation of implement. If any assistance or
additional information is needed, contact your authorized Schwarze dealer. The owner/operator/dealer should
know and understand the Safety Messages before assembly and be aware of the hazards of operating this
cutter during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen
below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced
when operating this machine.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
To obtain the best use of the sweeper’s equipment, we strongly recommend that the operator be required to
thoroughly read, understand and follow all of the applicable information in this Manual prior to and during the
operation of this sweeper. Daily cleaning and strict adherence to other unit’s routine maintenance schedules
are major factors in keeping your unit in like-new condition. Ensuring that service personnel and operators
become familiar with the information unique to this make and model of sweeper will greatly contribute to costeffective operation and many years of quality service.
Our goal at Schwarze Industries is always, 100% customer satisfaction. We’re confident you’ll find this new
sweeper to be the best built on the market, and it’s backed by a company with a service commitment that’s
second to none. If you need help, don’t hesitate to call. Many ideas for improvements to previous models have
come from users in the field. If you have an idea or suggestion on how we might make our product even better,
please let us know by calling toll free, 1-800-879-7933.
M6 Avalanche 09/13
INTRODUCTION
INTRODUCTION
The Schwarze M6 Avalanche mechanical sweeper is a heavy-duty, four wheeled,
self-propelled sweeper designed for optimum efficiency and service under varying
conditions. The sweeper is designed to be mounted on a standard production truck
chassis. Several options are available including dual steering and air conditioning.
The mechanical sweeper works by picking up the debris from the roadway and
moving it into the sweeping path, where the rear broom sweeps the debris onto a
conveyer system, which in turn carries the debris to the 5 cubic yard hopper. With
steel brooms, this equipment is made for heavy debris found on larger industrial sites,
new construction areas laden with mud and gravel and other such demanding
maintenance areas. Used extensively on highways to remove grime and debris,
mechanical broom sweepers are the workhorses of the construction and asphalt
industries. Once the material is conveyed into the debris hopper, it can be dumped
from a height range of 16” to 138”, providing maximum flexibility in your operations.
For your convenience and safety, the Schwarze M6 Avalanche sweeper is controlled via a console located in
the cab of the truck. This console allows for remote operation of the hydraulic, dust suppression, and lighting
systems, as well as the sweeper’s auxiliary engine, if in the twin engine (TE) configuration.
Your new Schwarze M6 Avalanche sweeper may also be configured in the single engine (SE) configuration. In
addition, there may be other options that would be added prior to the sweeper leaving the factory or dealer
installed. For more details about the many available options, contact a Schwarze Industries sales
representative at 1-800-879-7933.
M6 Avalanche 09/13
INTRODUCTION
INTRODUCTION
SPECIFICATIONS
CONVEYER/SQUEEGEE
HYDRAULIC SYSTEM
Conveyer.................................Squeegee with replaceable flights
Conveyer Chain ........................................ Precision, heavy duty,
constant-radius roller chain
Bearings.........................Self-aligning, triple-sealed and shielded
Conveyer Floor ............................................ Bolt-on; replaceable
Speed...................Forward and Reverse, In-Cab Variable Speed
Standard, Independent from Engine RPM
Flexibility .................................... Flexes for large object passage
Adjustment ...........................................................Threaded Rack
Drive.........................Direct Drive Hydraulic; forward and reverse
Hopper Connection .......Positive seal to eliminate debris spillage
Suspension ........... Air cylinders with in-cab adjustment for lower
conveyer lift
Conveyer Jam Warning.......... Console-mounted, light and alarm
Cleaning.......................Built-in flushing system with high volume
fan jet nozzles
Pump ................. Variable Displacement load sense piston pump
Reservoir ...................... 35gallons (133L), mounted above pump
Oil Cooler .................................... 120,000 BTU twin electric fans
Valves......................................... Electro-Mechanical, 12-Volt DC
with lighted DIN connectors
Protection .............................................................. Pressure relief
Controls ........................................................... In-Cab; all electric
Filtration............................... 100-mesh suction, 10-micron return
5-micron breather
CONVEYER/BELT
Conveyer.............. Heavy Duty multi-ply belt with full width cleats
Bearings.........................Self-aligning, triple-sealed and shielded
Conveyer Floor ............................................ Bolt-on; replaceable
Speed...................Forward and Reverse, In-Cab Variable Speed
Standard, Independent from Engine RPM
Adjustment ........................................................................ Thread
Drive.........................Direct Drive Hydraulic; forward and reverse
Hopper Connection .......Positive seal to eliminate debris spillage
Suspension ........... Air cylinders with in-cab adjustment for lower
conveyer lift
Conveyer Jam Warning.......... Console-mounted, light and alarm
Cleaning................................... Built-in flushing system with high
volume fan jet nozzles and lower roller flush
WATER SYSTEM
Capacity of Tank................... SE Conventional - 350 gal. (1325L)
SE Cab-Over - 350 to 700 gal. (1325 to 2650L)
TE Conventional - 200 gal. (1230L)
TE Cab-Over - 350 to 500gal. (1325 to 2555L)
Construction.............................................................Polyethylene
Filler ...... 4” (102 mm) air gap fill; tubular protected fill receptacle
Fill ................................ Hose 25’ with 2.5” NST hydrant coupling
(7620 mm x 63.5 mm)
Mounting ....................................................... Bolt-On, removable
Pump.....................................................Electric diaphragm pump
5.88 GPM (22.3 LPM) at 50 PSI (3.5 Bars)
Spray Bars ......... In-Cab, independent control; 7 nozzles located
across front bumper, 4 nozzles at each gutter
broom and 5 nozzles across the main broom
Spray Nozzles ......................All brass 80 degree fan pattern with
100 mesh tip strainer
Filter ...............................200 Mesh screen primary with 5 micron
high capacity secondary filter
FUEL SYSTEM
Fuel Tank ........................................Diesel, 50 Gallons (189.25L)
CNG, 50 DGE (Diesel Gal. Equivalent) at 3600 PSI
M6 Avalanche 09/13
ELECTRICAL SYSTEM
Voltage .............................................................................. 12-Volt
Alternator....................................................................... 160 AMP
SWEEPER ENGINE (TWIN ENGINE ONLY)
Auxiliary for twin engine .............. Deutz Tier 4i In-Line 4-cylinder
Turbo Charged diesel
Displacement.................................................... 221 cu.in. (3.62L)
Stroke ...................................... 5.0” (125 mm) Bore 3.8” (96 mm)
Compression Ratio 18:1
Horsepower ........................................ 75HP (56 kw)@ 2600 rpm
Torque ...................................... 184 ft. lb. (250 Nm) @ 1600 rpm
GUTTER BROOMS
Location..................................................................... Behind Cab
Diameter.............................................................. 49” (1,245 mm)
Type........................ 5 segment wire filled plastic recyclable head
Speed .......................................In-Cab Variable Speed Standard,
Independent from Engine RPM
Suspension... Free-floating with air suspension and air extension
Drive ........................................................................ Full hydraulic
Adjustments..... Manual tilt; In-cab remote hydraulic tilt (optional)
Bristles............................................................. 26” (660 mm) wire
Center Deflector ..Raises & lower automatically with main broom
MAIN BROOM
Diameter................................................................. 36” (914 mm)
Length ................................................................. 58” (1,473 mm)
Bristles .................................. Replaceable solid core, poly wafer
poly wafer / steel combo or strip broom
Lift Control ........................ In-cab pneumatic lift with positive lock
Drive ................................................ Direct drive hydraulic motor
Mounting.....................................................................Full floating
Speed ...................Forward and Reverse, In-Cab Variable Speed
Independent from Engine RPM
Bearings ................................................................... Self-Aligning
Dirt Shoes.................... Trailing arm design with 2” (51 mm) wide
Tungsten Carbide shoe w/Elastomeric flex link
Suspension...... Air Suspension with in-cab adjustment & display
DEBRIS HOPPER
Volumetric Capacity.................................... 5.0 cu. yds. (3.85m3)
Construction ............................. 3/16” Floor, 10 gauge sides/roof,
Temper Pass/Pickled in Oil Carbon Steel
Optional Stainless Steel
Lift Capacity................................................ 14,000 lbs. (6350 kg)
INTRODUCTION
SPECIFICATIONS (Con’t)
DEBRIS HOPPER (Con’t)
PAINT
Dumping...............................................Scissor-lift with hopper tilt
Dump Height ...........(Variable) 16” (406 mm) to 138” (3,505 mm)
Inspection......... Side door with ladder access, front view window
with double skylight and LED illumination
One coat of sealer / primer and two coats of DuPont Imron Elite
polyurethane white color.
Just a few of the options offered on the M6 Avalanche™
Arrow Board, Rear View Camera, Hopper full indicator, Extra LED
flood lights, Extensive safety lighting, Pressure washer with hose
reel, Reversible Gutter Brooms
GENERAL
WARRANTY
The Schwarze M6 Avalanche sweeper is guaranteed to be free
from defects due to faulty material and / or workmanship for a
period of 12 months or 1200 hours. Liability is limited to
replacement of defective parts at factory or authorized dealer.l
The standard warranty of the chassis or auxiliary engine
manufacturer, if so equipped shall apply.
NOTE: Specifications are subject to change without notice.
M6 Avalanche 09/13
INTRODUCTION
Wheelbase .................................... SE and TE - 139” (3,532 mm)
Cab-Over - 132” (3,353 mm)
Length ........................................... SE and TE - 273” (6,934 mm)
Cab-Over - 269” (6,833 mm)
Travel Width .........................................................96” (2,438 mm)
Sweeping Width .................134” (3,404 mm) (Brooms Extended)
Overall Height .................................................... 113” (2,870 mm)
GVWR....................................................33,000 lbs. (14,969 kgs)
INTRODUCTION
INTRODUCTION
M6 AVALANCHE SET-UP CHECKLIST
M6 Avalanche 09/13
INTRODUCTION
Customer Assistance
Schwarze Industries is noted for its commitment to customer satisfaction. In addition to many Authorized
Dealers located throughout the country. Schwarze Industries also maintains a fully stocked factory service
center in Huntsville, Alabama. In the event you need parts or service, call your nearest Authorized Dealer. Their
name and number can be found on the Sweeper Information Sheet, located in the front of this manual.
To speak with our parts team representatives, call 1-800-879-7934. To assure prompt delivery and processing
of your parts order, please have the following information ready before calling:
•
Type and serial numbers for the chassis, power module engine and the sweeping unit. (This information is
also located on the Sweeper Information Sheet in the front of this manual).
•
The part number(s), description(s) and the quantity desired. (Please indicate any relevant particulars such
as whether the part is for the right or left, front or rear)
•
Shipping instructions: Tell us how you want you order shipped (e.g., next day air, second day air, truck,
freight, etc.). When left unspecified, orders are shipped UPS. Truck freight is used when weight restrictions
apply.
Every effort is made to ship all in-stock parts on the same day the order is placed when received before 12:00
noon Central Time. Orders received after noon are shipped on the following business day.
For customer convenience, orders may be faxed to the Schwarze factory 24 hours per day. The parts
department’s fax number is 1-256-851-1199
Schwarze Warranty Information
When a Schwarze M6 AVALANCHE is purchased, it is important that all warranty forms for the chassis,
sweeper, and auxiliary engine be filled out and sent to the appropriate component manufacturer. Failure to do
so may result in costly delay or denial should a warranty claim be made.
Warranty claims are handled by our parts department, Before any warranted parts may be returned for
warranty credit, however, authorization by a Schwarze representative must first be obtained. Also, once the
authorization has been granted, the defective part MUST be returned to us. This policy allows for efficient parts
shipping and account crediting.
For your convenience, we accept MasterCard and Visa. If credit card payment is not used, orders will be
shipped C.O.D. unless prior arrangements have been made with our accounting department.
Once received, shipments should be examined immediately. Any shortage or damage should be noted on the
freight bill or express receipt BEFORE the parts are accepted from the carrier. Immediate notification to us of
such shortage or damage is also required.
If you still have questions with the service or operation of your sweeper after consulting the maintenance and
troubleshooting sections of this manual, call us toll-free and we will provide you with additional instruction.
At Schwarze Industries we are truly committed to your complete satisfaction with our products and services. If
you have any suggestions, please call our toll-free number: 1-800-879-7933. We are only a toll-free phone call
away.
M6 Avalanche 09/13
INTRODUCTION
In the unlikely event that your local dealer is unable to provide the assistance you require, call us at our home
office in Huntsville, Alabama. We have a state-of-the-art fabrication and production facility and a complete
service and refurbishing center with an inventory of over $500,000 in spare parts. In most cases, same day
shipping and overnight delivery is available.
OPERATION SECTION
Operation Section 3-1
OPERATION
SCHWARZE M6 AVALANCHE
OPERATION INSTRUCTIONS
The Schwarze M6 Avalanche is manufactured with quality material by skilled workers.
OPERATION
It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every
reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the
Sweeper.
This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper sweeper
use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in
explaining the operation of the sweeper. The operator must be familiar with the sweeper operation and all
associated safety practices before operating the sweeper. Proper operation of the sweeper, as detailed in this
manual, will help ensure years of safe and satisfactory use of the sweeper.
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards. (SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad. (SG-3)
M6 Avalanche 09/13
OPERATION
1. OPERATOR REQUIREMENTS
Safe operation of the sweeper is the responsibility of a qualified operator. A qualified operator has read and
understands the sweeper and Operator’s Manuals and is experienced in sweeper operation and all associated
safety practices. If any part of the operation and safe use of this equipment is not completely understood,
consult an authorized dealer for a complete explanation.
If the operator cannot read the manuals for themselves or does not completely understand the operation of the
equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and
operating instructions to the operator.
1. Train the employee in the proper and safe operation of the Truck and Sweeper.
2. Require that the employee read and fully understand the Truck and Sweeper Operator’s Manual.
3. Permit only qualified and properly trained employees to operate the Truck and Sweeper.
4. Maintain the Truck and Sweeper in a safe operational condition and maintain all shields and guards on the
equipment,
5. Ensure the Truck is equipped with a functional seat belt and require that the employee operator securely
fasten the safety belt at all times.
6. Forbid the employee operator to carry additional riders on the Truck or Sweeper.
7. Provide the required tools to maintain the Truck and Sweeper in a good safe working condition and provide
the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop sweeping if bystanders or passersby come within 25 yards.
Child Labor under 16 Years of Age.
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor,
Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.
2. STARTING THE SWEEPER
Before operating the Schwarze M6 Avalanche, ensure the unit’s equipment is working properly and that you
are prepared for sweeping operations by (1) completing the Start-Up Checklist and (2) testing sweeper
operations.
2.1 Start-Up Checklist for Daily Maintenance
The following PRE-OPERATION Inspection sheet names specific items and areas deserving special attention
when you inspect the sweeper. It is not a complete list, however, so you should always complete a PRE-TRIP
inspection as required by U.S. Department of Transportation (DOT) regulations.
We suggest that your remove the master copy from this manual and make copies that can be used for regular
inspections, and the completed forms can be compiled in a notebook to give you a comprehensive inspection
record of your sweeper.
M6 Avalanche 09/13
OPERATION
1.1 Employer Responsibilities:
OPERATION
SWEEPER PRE-OPERATION Inspection
Sweeper ID#:_____________________ Make:_________________________
OPERATION
Date:____________________________ Shift: _________________________
Before conducting the inspection, make sure the truck engine is off, all
movement has stopped and the truck is in park with the parking brake
engaged. Make sure the Truck is parked on level ground and all movement of
sweeper has stopped
Condition at
Start of Shift
Item
Specific Comments
if not O.K.
Visually inspect for general condition
Check the auxiliary engine’s oil level
Inspect auxiliary engine air cleaner
Inspect unit for debris build up in rear enclosure
Check the hydraulic tank fluid level and fill as needed
Inspect the hydraulic system for leaks and faulty lines
Check center dirt deflector for correct orientation
Check the rear broom pattern
Check the elevator flights and clearances
Check the gutter broom pattern
Review daily maintenance records
Be sure all lubrication schedules are current
Check the operation of the dust suppression system
Operator’s Signature:______________________________________________________________
DO NOT OPERATE an UNSAFE SWEEPER
M6 Avalanche 09/13
OPERATION
TRUCK PRE-OPERATION Inspection
Truck ID#:_______________________ Make:_________________________
Date:____________________________ Shift: _________________________
Condition at
Start of Shift
Item
Specific Comments
if not O.K.
Inspect the rims and wheel nuts
Check the tires for wear, damage, and pressure
Inspect and check the braking system
Inspect and check the steering system
Inspect the suspension system
Inspect the exhaust system
Check the fuel level
Check the chassis engine oil and radiator fluid levels
Inspect the engine air cleaners
Check the transmission fluid level
Check the battery
Inspect all engine drive belts for wear
Check the windshield washer fluid level
Check operation of all lights and beacons
Adjust the mirrors
Verify that all emergency equipment is present
Operator’s Signature:______________________________________________________________
DO NOT OPERATE an UNSAFE SWEEPER
M6 Avalanche 09/13
OPERATION
Before conducting the inspection, make sure the truck engine is off, all
movement has stopped and the truck is in park with the parking brake
engaged. Make sure the Truck is parked on level ground.
OPERATION
2.2 Start-Up Operations Testing
OPERATION
After you perform a thorough inspection of the sweeper, always test the following components and adjust as
needed:
•
Main Broom
•
Conveyer
•
Gutter Broom
•
Center Dirt Deflector
•
Hopper
By location any problems before traveling to the job site, you’ll save unnecessary travel time and will be able to
make repairs more easily with the proper tools close by.
Never run the Sweeper in a closed building or without adequate ventilation. The exhaust
fumes can be hazardous to your health.
3. Start-Up Procedure and Operation
Material in this section provides operating procedures for the following systems and devices:
•
Console Controls
•
Main Broom
•
Auxiliary Engine
•
Conveyer
•
Gutter Broom Operation
•
Dust Suppression System Operation
•
Warning Lights and Safety Flashers
•
Hopper Operation
3.1 Console Controls
The M6 Avalanche control panel, featuring Six Sense, is a 35 switch panel with keyed ignition and master
shutdown. The 35 sealed rocker switches are divided into 4 rows of 8 programmable switches and 3 accessory
switches. One of the accessory switches is used for the throttle on the twin engine (TE) machine.
The 32 programmable switches are back lit and have both text and icon labeling. The switches are divided into
9 groups (designed by the color bands around the switches).
M6 Avalanche 09/13
OPERATION
3.2 Control System Monitor
The control system monitor on the M6 Avalanche has various screens to display conditions, functions and
alarms. When first turned on the monitor displays the INITIALIZING screen and then automatically changes to
the primary screen.
The primary screen is the displays mostly used, it shows:
Functions:
Lights on
•
Spray bars on
•
Brooms running
•
Conveyer running
OPERATION
•
Gauges (All Models):
•
Hour Meter
•
Hydraulic oil temperature
•
Water level
•
Voltage
•
Air Pressure
•
Broom down pressure
•
Broom speed
•
Broom position
•
Conveyer speed
Gauge (TE Models):
•
Tachometer
•
Engine oil pressure
•
Engine temperature
Alarms:
•
High engine temperature
•
Low oil pressure
•
High hydraulic temperature
•
Low hydraulic temperature
•
Low air pressure
•
Low voltage
•
Low water level
•
Conveyer jam
•
Main broom jam
•
Hopper Raised
•
Hopper door open
Alarms are both audible tones and displayed message.
M6 Avalanche 09/13
OPERATION
OPERATION
M6 Avalanche 09/13
OPERATION
Six Sense
OPERATION
# Active
All Possible Alarms On
M6 Avalanche 09/13
OPERATION
OPERATION
3.3 SWITCH PANEL
The switches described below are ones that communicate with the control system via the CAN network.
•
Lights
Dump; Beacon; Left Broom; Right Broom; Main Broom
•
Conveyer
Leaf Mode; Conveyor Speed; Run/Reverse
•
Water
Front Spray Bar; Left Broom; Right Broom; Main Broom
•
Hopper Dump
Scissor Lift; Hopper Tilt
•
Main Broom
Run/Lift; Broom Speed
•
Left Gutter Broom
Broom Speed; Run/Lift; Tilt; GEO
•
Right Gutter Broom
Broom Speed; Run/Lift; Tilt; GEO
•
Down Pressure
LH Main Broom; RH Main Broom, LH Gutter Broom, RH Gutter Broom
•
Standby
Sweeper standby and memory save
•
Six Sense Memory
3 switches with 2 memory settings each
M6 Avalanche 09/13
OPERATION
Using Six Sense Memory
To save a sweeper control setting, first choose all of the functions you want on and the speeds and down
pressure you require for the job. Once all settings are made, push the Six Sense switch you want to save it to
and hold until the lights flash. You have now saved the chosen switch settings to that number of the Six Sense
switches and can be recalled it at any time. To recall Six Sense memory settings, press the number you want,
that switch will light up and the monitor will preview the functions that will run. Press the “SWEEP” button within
10 seconds to begin sweeping.
Using STANDBY
3.4 PTO or Auxiliary Engine Start-Up
STARTING THE AUXILIARY ENGINE (TE UNITS)
Before starting the engine is a confined area, verify that proper outlet exhaust ventilation
equipment is installed. Always use safety approved fuel storage and piping.
1. Perform all pre-starting checks in the Start-Up Checklist (See Deutz Operation Manual).
2. Start Chassis Engine which supplies power to console and air pressure for pneumatics. Back ACC and
hold for 5 sec.
3. With the ignition in Back ACC, the optional GLOW PLUGS light will come on. This means that part of your
engine is being warmed up for better starting. When the light goes off, the engine is ready to start.
4. The instant the light goes off, turn your ignition key to Start. When the engine starts, let go of the key.
NOTE: Holding your key in START for longer than 15 seconds at a time will cause your battery to be drained.
Also, the excessive heat can damage your starter motor.
5. It the engine does not start after 15 seconds of cranking, turn the ignition key to OFF. Wait on minute for the
starter to cool, then try again.
NOTE: The sweeper is equipped with a shutdown system that requires a 10 second delay before attempting to
restart the auxiliary engine.
Don’t raise RPM’s of the engine until the oil pressure gauge shows that the engine oil
pressure is up to normal. Once the engine starts and runs, allow it to warm up to operating
temperature before operating it at a fast idle.
6. Activate the electric throttle.
PROPULSION ENGINE START UP (SE UNITS)
For cold weather starting for the chassis engine, see the Driver’s Manual. DO NOT use “Starting Aids” such as
ether or gasoline in the air intake. They could damage your engine.
If your engine won’t start, see the Chassis Manual. You may be out of fuel, the battery may not be fully charged
(if equipped) battery disconnect switch is off, blown fuse, etc.
NOTE: See Engine Protection and Diagnostics discussed later in this section, as well as i the Chassis Manual.
M6 Avalanche 09/13
OPERATION
The STANDBY switch simply remembers what sweeper functions that are on at the time it is pressed or the
chassis is put into reverse. Once activated, the STANDBY will stop and lift brooms and conveyer and stop any
water nozzles that had been on. When you’re ready to reactivate the functions, press SWEEP and all functions
will start again.
OPERATION
Power Take Off (PTO) - Single Engine
When engaged, the PTO will operate the hydraulic pump, which drives the hydraulic circuitry. The PTO is
engaged by pressing the Power Take Off button on the main front console. When engaged, the Power Take Off
button will electrically energize the control console, operate the hydraulic pump, ramp the engine to 900 RPM
and shift the rear axle into LOW range and engage secondary transmission shift schedule.
Only engage the Power Take Off when sweeping or dumping. It should be disengaged when the sweeper is
traveling.
OPERATION
Sweeper Travel
1. Be sure that the Park Brake is applied.
2. Start the Engine, run at idle.
3. Check that the brooms are raised to the travel position, scissors lift and hopper are down, hopper door is
closed and conveyer seated.
4. Press the Service Brake. disengage the Park Brake and select the desired transmission range.
Hopper Lift Safety Props
The sweeper is equipped with safety props, which will support the hopper when it is in the raised or tilted
position. These props should be installed whenever the hopper is raised or tilted for ANY reason other than
dumping to prevent accidental lowering of the scissors lift or hopper. The safety props are located on the right
hand side of the sweeper under the hopper. Raise the hopper to the lifted position and install the safety props
on each side of the scissors lift. Remover the safety props prior to lowering the hopper for travel to avoid
damage to the scissors lift.
M6 Avalanche 09/13
OPERATION
4. MAIN BROOM/CONVEYER OPERATION
With the chassis engine running and sweeper console monitor changed from the INITIALIZING screen to the
primary run screen, start the auxiliary engine or PTO.
4.1 Starting and lowering Main Broom/Conveyer
1. Once the console is activated the STANDBY
switch will flash to indicate its in standby mode.
Press STANDBY to activate controls.
The main broom and conveyer are controlled by the
same cab console switch and enabled by separate
valves on the manifold. Though these two devices
are not physically connected, the conveyer lowers
when the main broom lowers to the sweeping
surface. The monitor will show that the broom is
lowered. A moving green broom and conveyer will
appear to signify the broom and conveyer are
running. Press the bottom of the switch a 2nd time
to stop the broom and conveyer motors.
Conveyer Reverse
Toggle the rear Conveyer/Main Broom switch Up to
reverse the conveyer
This action is useful for cleaning or to clear jams.
4.2 Stopping the Main Broom/Conveyer Rotation
Once sweeping is completed, press Main Broom
switch up to stop and raise broom and the conveyer.
The STANDBY switch can be pressed to raise all
brooms to the travel position.
M6 Avalanche 09/13
OPERATION
2. On the console, identify the Main Broom/
Conveyer toggle switch as shown.
OPERATION
4.3 Start and Stopping/Loader Leveler (OPTIONAL)
On the console identify the load leveler.
OPERATION
Toggle the rocker to run when sweeping to pitch debris to the front of the hopper.An icon will appear on the
screen with a green box around it. This icon demonstrates the load leveler running. To turn off, toggle the
switch up again.
5. GUTTER BROOM OPERATION
Use the following procedure to operate the gutter broom under normal conditions in which street gutters are
accessible.l
NOTE: Gutter brooms are designed to be full floating If you encounter an obstruction on the surface, the broom
head automatically pivots inwards to relieve when curb obstacles are encountered. As broom bristles wear
away, the broom lowers to maintain contact with the surface.
1. Start the auxiliary engine (See Section Auxiliary Engine Start-Up if so equipped).
2. On the cab console, locate the switch (Left Gutter Broom switch or Right Gutter Broom switch) for the
gutter broom you intend to operate.
5.1 Starting the Gutter Broom
3. To start the gutter broom press the gutter broom
switch down. The broom will drop, extend and
turn.
M6 Avalanche 09/13
OPERATION
4. To start the gutter broom reverse, toggle the
gutter broom raise lower switch UP to raise the
broom a message will appear instructing the
operator to pin broom(s). Once operator pins
brooms, acknowledge by pressing F5 on HMI.
OPERATION
5. Toggle the Gutter Broom Tilt switch UP and hold
the switch in that Broom-Tilt position until the
broom is correctly tilted.
6. Release the Gutter Broom Tilt switch.
NOTE: When you release the switch it automatically returns to the center ‘OFF’ position, maintaining the desire
tilt position.
7. Use cylinders to adjust side-to-side tilt until the gutter broom is tilted to fit the curb and gutter.
5.2 Stopping the Broom Tilt Cylinder
1. After the curb is swept, toggle the gutter boom Broom Tilt switch in the opposite direction and hold the
switch in that position until the broom is correctly tilted for its normal sweeping pattern.
2. Release the Gutter Broom Tilt switch.
NOTE: When you release the switch it automatically returns to the center ‘OFF’ position.
•
For Optimum travel clearance always return the broom tilt to normal tilt before retracting the broom.
5.3 Stopping the Broom Rotation
1. To stop and raise, simply press top of gutter broom switch and broom will stop and raise or press
STANDBY to raise all brooms, stop conveyer and turn water off.
M6 Avalanche 09/13
OPERATION
6. SWEEPER STANDBY
The sweeper standby controls the raise, lower, and off, on functions of all brooms. Additionally the sweeper
standby also automatically raises and turns off the broom when the sweeper is placed in reverse.
Operation:
1. The sweeper standby switch is at the bottom middle of the console and is marked STANDBY.
1. Pressing the switch up RAISES and TURNS OFF the brooms.
OPERATION
2. Pressing the switch down or SWEEP, LOWERS and TURNS ON the brooms.
3. Placing the transmission in reverse automatically RAISES and TURNS OFF the brooms.
NOTE: Toggling the standby switch once out of reverse will re-deploy the brooms.
Using Sweeper Standby:
1. With switch functions that are needed for brooms, conveyor and water system set to run.
2. Press STANDBY once to turn off water and stop and raise brooms and conveyer.
3. When ready to continue sweeping, press SWEEP once to reactivate system.
4. Reverse: Placing the transmission in reverse automatically RAISES and TURNS OFF the brooms.
NOTE: Toggling the standby switch once out of reverse will deploy the brooms.
When operator stops the brooms using the sweeper standby switch, operator must start
brooms using the SWEEP on the sweeper standby switch.
The sweeper standby switch will only control the brooms originally selected by the individual
controls. If operator not use a gutter broom, it will remain up and off when using sweeper
standby.
7. HOPPER OPERATION
Never move the sweeper with the hopper in a raised position.
Start the Auxiliary engine (See Section Engine Start-Up) and identify the hopper lift rocker switch.
7.1 Hopper Raising
1. Toggle the Hopper Scissor switch up to raise the hopper.
2. When at the desired height, then press the Hopper Tilt switch up to open dump door and tilt hopper over.
3. Press Hopper Tilt switch down to close door and level hopper.
4. Now lower the Hopper Scissor by pressing that switch down.
NOTE: The alarm will continue to sound until the hopper is down and the conveyer is seated.
7.2 Hopper Dump
When the hopper is lowered the hopper door closes and the buzzer stops when the hopper and door is seated.
M6 Avalanche 09/13
OPERATION
Continue to hold the switch in the lower position until the conveyer is seated in the hopper,
generally 3-4 seconds.
When dumping low the scissors lift must be slightly lifted (1”) to allow the dump door to
operate.
8. DUST SUPPRESSION CONTROL SYSTEM
NOTE: The pump will turn off if the water level is empty. Turn water switches off to turn off low water alarm.
•
R.H. GUTTER BROOM VALVE - Opening this valve directs water to the spray nozzles over the R.H. gutter
broom
•
L.H. GUTTER BROOM VALVE - If the sweeper is equipped with a L.H. gutter broom, spray nozzles are
provided and water is directed to this broom when this valve is opened.
•
FRONT and REAR SPRAY BARS - Opening these valves directs water to nozzles in a front spray bar that
is mounted under the front bumper and rear spray bar that is located over the Main Broom.
9. WATER LEVEL GAUGE
A gauge, located on the monitor indicated the level of water in the water tank.
M6 Avalanche 09/13
OPERATION
The dust suppression system is used to control dust when sweeping. Turn on each of the four spray bars by
pressing the corresponding switch. Switch will change color to red and the appropriate spray nozzle icon will
light on the monitor.
OPERATION
10. WARNING INDICATOR (MONITOR DISPLAY)
HOPPER UP - Illuminates whenever hopper is not completely in the down position.
HOPPER DOOR OPEN - Illuminates whenever hopper door is not completely closed.
LOW HYDRAULIC OIL - Illuminates whenever oil level has dropped to an unsafe operating level.
LOW WATER LEVEL - Illuminates whenever water level has dropped to an almost empty tank level.
OPERATION
CONVEYER UP - Illuminates whenever conveyer is raised.
HOPPER FULL - Illuminates when hopper is almost full. (Optional)
CONVEYER STALL - Illuminates when the conveyer has stalled
HYDRAULIC FLOW RESTRICTED - Illuminates whenever hydraulic flow is restricted. (Optional)
11. SPEED CONTROLS
There are four speed controls located on the rear panel, which allow the operator to adjust the speed of:)
1. The conveyer, maximum adjustment range of
50-80 RPM.
2. The Main Broom, maximum adjustment range
of 80-120 RPM.
M6 Avalanche 09/13
OPERATION
3. The R.H. gutter broom, maximum adjustment
range of 60-100 RPM.
4. The L.H. gutter broom, maximum adjustment
range of 60-100 RPM.
If equipped with dual steering, this horizontal switch is located on the chassis center console. It allows the
operator to enable the driving functions on one side or the other. It also engages the proper accelerator pedal.
The transmission shifter must be in NEUTRAL and the Park Brake must be engaged in order to adjust this
switch between the right and left driver’s positions.
13. GUTTER BROOM AND MAIN BROOM DOWN PRESSURE CONTROL
Broom down pressure control consists of four electronic regulators located in the rear sweeper compartment
and four switches located on the sweeper console. These four electronically controlled electronic regulators
vary down pressure on the main boom broom and gutter broom(s). The operator makes the adjustments on the
sweep screens. Adjustments range from 0-100 PSI, 0 PSI has the greatest pressure on the broom, while 100
PSI makes the broom lift off the ground.
When the sweeper is in position to start sweeping, lower the brooms by using the broom controls, Six Sense or
STANDBY. The brooms are lowered by the air cylinders that are mounted in the gutter broom mounts and the
cylinders that support the Main Broom. With the brooms on, create a scuff pattern on the pavement. Move the
sweeper enough to examine the pattern left by the brooms. Press the down pressure switches up or down to
change the pressure in each cylinder (raising the pressure reduces the down force on the booms) and the
amount of broom contact with the pavement is adjusted.
M6 Avalanche 09/13
OPERATION
12. DRIVER POSITION SWITCH
OPERATION
OPERATION
•
L.H. GUTTER BROOM REGULATOR - This regulator adjusts the pressure of the left gutter broom on the
pavement. Average operating pressure is 20-25 PSI.;
•
MAIN BROOM REGULATOR, L.H. - This regulator adjusts the pressure of the left end of the Main broom
on the pavement. Normal operating pressure is 15-20 PSI with 3 cylinders.
•
MAIN BTOOM REGULATOR, R.H. - This regulator adjusts the pressure of the right end of the Main broom
on the pavement. Average operating pressure is 15-20 PSI with 3 cylinders.
•
R.H. GUTTER BROOM REGULATOR - This regulator adjusts the pressure of the right gutter broom on the
pavement. Average operating pressure is 20-25 PSI.
NOTE: The sweep screen displays the down pressure feedback.
NOTE: The higher the down pressure PSI the lighter the broom down pressure.
AIR PRESSURE ADJUSTMENTS MUST BE DONE WITH THE PROPULSION ENGINE RUNNING, THE
BROOMS ON THE GROUND RUNNING AND THE TRUCK AIR SYSTEM AT NORMAL OPERATING
PRESSURE.
14. SWEEPING
The following section are basic guidelines for the Schwarze M6 Avalanche’s safe sweeping operation, Before
operating the sweeper perform all preparations (including daily maintenance and lubrication) and a pre-trip
inspection fulfilling DOT regulations in your area.
NOTE: If the vehicle is over 26,000 lbs. GVW the driver, in most states is required to have a CDL license.
14.1 Getting to the Sweeper Site
Before you drive:
1. Complete the Start-Up Checklist
2. Before the truck moves verify that the following conditions exist:
•
The Main Broom is fully raised.
•
The Gutter Brooms are fully raised.
•
The scissors lift and hopper is in the lowered position with the hopper door shut and latched and the
conveyer is completely seated in the hopper.
3. PTO or auxiliary engine should not be operating while in transport mode.
14.2 Sweeper Operation Sequence
The following are basic sweeping guidelines that will generally apply to all sweeping applications and will aid
the operator in becoming familiar with the sweeper and its controls.
After the engine has been started and warmed up, (oil warmed to 120º F) sweeping may be accomplished.
1. Start the engine and allow it to warm up. If the sweeper has been traveling, stop the sweeper.
2. Press the service brake and place the transmission shifter in NEUTRAL.
3. Press the PTO button to engage PTO and pumps. Allow the sweeper to roll slightly to ensure the 2-speed
axle is engaged (single engine units only).
4. Lower the gutter brooms to the pavement using the control switch(es) on the console.
5. Lower the Main Broom to the pavement with its control switch (this lowers the conveyer, drag shoes, and
dirt deflector).
M6 Avalanche 09/13
OPERATION
6. Select and turn on the desired water spray.
7. Place the transmission shifter in FIRST GEAR.
NOTE: Engine will speed up to 900 RPM when the PTO button is engaged.l The maximum travel speed of the
sweeper while the PTO is engaged is 30 mph (Single Engine Units Only).
Be SURE the Parking brake is OFF. The instrument panel light (Parking Brake) should not be burning at this
time.
Sweeping should be done at low speeds to be effective and safe. Suggested maximum speeds for various
conditions are as follows:
1. For heavy sweeping, with dirt caked on the pavement, 1-MPH (MAY REQUIRE BRAKING).
2. For lighter sweeping, which still involves moving a lot of material, 1-3 MPH.
3. For light sweeping when only occasional dirt and light trash is encountered, 3-8 MPH.
4. The lightest sweeping, with very little dirt, can be done at 8-10 MPH. For additional information, see
Maintenance Section - Sweeping Performance Troubleshooting.
14.3 Leaf Sweeping
Left sweeping requires raising the conveyer from its normal sweeping position. The conveyer is suspended at
the rear by slotted links activated by an electrically controlled air cylinder. For normal sweeping, these links are
in the lower position. When leaf sweeping is required the conveyer can be raised three inches by activating the
conveyer raise position from the control console.
14.4 Stop Sweeping
To finish sweeping a segment of roadway:
1. Toggle the broom switches once to turn off and to raise them.
2. Turn off the water valves using the corresponding switch.
3. Continue to sweep with the Main broom for about a half a block to pick up debris left ahead of the Main
broom.
4. Turn off the front/Main broom spray water if in use.
5. Toggle the MB/Conveyer switch once to stop and to raise the Main broom and conveyer.
6. Bring the sweeper to a complete stop.
7. Disengage the PTO button (Single Engine Units Only) and allow the sweeper to roll forward to shift the rear
axle into high.
8. Shift the transmission into Drive to transport to another sweeping site or too the dump area.
NOTE: At the end of sweeping the STANDBY switch can be used to turn off water, conveyer and show all
brooms. Safety light will remain on.
M6 Avalanche 09/13
OPERATION
If the Parking Brake light is illuminated and/or the alarm is on, DO NOT move the sweeper, i.e., “Drive-Thru”
the Parking Brake. Determine why the brake is still on and correct before trying to sweep.If the air Parking
Brake will not release, the alarm will not stop until the air system achieves 80 PSI.
OPERATION
15. DUMPING
Before you dump verify you are on a firm level surface.
Before you dump from the hopper into a dump truck always check the level of fill in the truck
bed and adjust the dump off height prior to dumping to avoid door damage.
15.1 Getting to the Dumping Site
OPERATION
Use the right side steering only for sweeping. NEVER for travel exceeding 15 MPH.
If you are operating the sweeper from the right side and the dumpsite is NOT at the sweeping site, do the
following:
1. Stop the truck in a safe area and take the truck engine out of gear (putting it in neutral).
2. Set Parking Brake.
3. Temporarily exit the cab to remove the ‘Slow Moving Vehicle’ emblem.
4. Switch driving positions.
5. From the cab console control panel, toggle warning light and safety flasher switches OFF.
15.2 Dumping Operation Sequence
Use the following procedure to empty the hopper.
1. Be sure that the sweeper is on level ground and completely stopped.
2. Shift the transmission selector to NEUTRAL (N).
3. Apply the Parking Brake.
4. Check for overhead obstructions, power lines, etc.
5. Press the PTO ENGAGE switch (Single Engine Units Only)
6. Push the HOPPER UP control switch in the console forward to the UP position.The conveyer will raise out
of the hopper and then the hopper will raise.
NOTE: The hopper will not lift or dump until the conveyer is fully raised.
7. Continue to hold the HOPPER UP switch until the hopper reaches the desired height. The hopper can be
dumped at any point from 1” the lowered resting position to full lift extension.
Do not move this equipment with the hopper raised. If you must reposition the equipment,
lower the hopper and then move the equipment.
Do not operate this equipment within 20 feet of high voltage lines, or other overhead
obstacles.
8. Push the HOPPER DUMP switch to tilt the hopper for dumping.
9. After dumping is complete, push the DUMP switch down until the hopper is fully settled on the top frame of
the lift and the hopper door is closed.
NOTE: The hopper lift must be raised slightly for the door to close.
M6 Avalanche 09/13
OPERATION
10. Push and hold he HOPPER DOWN switch to the DOWN position allowing the hopper to com down and
settle onto the sweeper frame. Hopper tilt light will turn off. Continue to depress down until the conveyer is
fully seated inside the hopper.
11. Press the PTO button to disengage the hydraulics (Single Engine Units Only) or idle auxiliary engine down
and turn off.
12. Press the Service Brake, disengage the Parking Brake and select the desired transmission range to move
the sweeper.
DO NOT attempt to move until the hopper and conveyer are fully down.
Your new sweeper has been quality engineered to provide years of dependable service. By following the
procedures in this section you will maximize the life of your sweeper by minimizing rust and part abrasion.
End of shift clean up is a major factor in keeping your unit in like-new condition. Generally, a high volume of
water leans best; using a fire hose with a high-velocity nozzle is the quickest and simplest cleaning method.
Other cleaning methods include the optional high-pressure wash down nozzle or regular garden hose.
WARNINGS:
1. Exercise caution when cleaning moving mechanisms.
2. Before you begin this operation, verify that:
•
The truck is OUT OF GEAR.
•
The parking brake is ENGAGED.
NOTE: Allow at least half and hour at the end of a day’s sweeping to properly clean the unit.
3. While engines cool down at fast idle, on the cab console control panel, toggle the following switches:
•
Main broom DOWN
•
Left gutter broom DOWN
•
Right gutter broom DOWN
4. The broom are lowered.
5. After the brooms are lowered to the sweeping surface, toggle the following switches:
•
Main Broom / OFF
•
Left gutter broom OFF
•
Right gutter broom OFF
NOTE: DO NOT raise the brooms.
6. Run the conveyer as slowly as possible.
7. Thoroughly hose down the brooms conveyer flights, center dirt deflector and hopper.
NOTE: You can use the conveyer wash-down to clean the inside of the conveyer.
If clay was swept during the day, thoroughly wash it off the conveyer and flights. Clay
hardens as it dries and can break the conveyer flights during the next sweeping operation.
8. Turn the auxiliary engine OFF.
M6 Avalanche 09/13
OPERATION
15.3 END OF SHIFT CLEAN-UP / MAINTENANCE
OPERATION
9. Hose down the unit to completely rinse away all dirt and dust resulting from the last sweeping operation.
When you rinse off the auxiliary engine, DO NOT spray water directly into the pre-cleaner.
OPERATION
10. Clean away debris that may have become wound around the following parts:
•
Conveyer flights
•
Upper and lower conveyer shaft
•
Main Broom
•
Gutter Brooms
11. Check the rubber sprockets and flight chains for signs of wear or damage.
12. Clean the top and bottom conveyer-shaft bearings and inspect them for wear.
13. Lubricate all daily lubrication points (See Lubrication Schedules).
14. Check the odometer and hour meter and perform any other needed lubrication.
15. In freezing weather perform the following:
•
Check the propulsion engine to make sure it contains enough environmentally safe anti-freeze to
safeguard against freezing before the next sweeping operation (Auxiliary Engine is oil cooled).
•
Winterize the dust suppression system (See Section, Dust Suppression System Winterizing.
16. Inspect the sweeper loose hardware, oil leaks, burned-out bulbs or fuses, tire wear and inflation, and so on.
Adjust and repair whatever you can as needed.
17. On the cab console control panel, toggle these switches in the following sequence.
•
Main broom UP
•
Conveyer OFF
•
Left gutter broom UP
•
Right gutter broom UP
•
The hopper lowers, and the brooms are raised.
NOTE: Report any maintenance problems to your supervisor.
M6 Avalanche 09/13
OPERATION
16. TROUBLESHOOTING GUIDE
Dump System
Possible Cause
Remedy
Hopper won’t dump
Relief set too low.
Readjust relief valve.
Directional valve circuit inoperable.
Repair circuit / din connector.
Circuit breaker popped.
Reset circuit breaker.
Solenoid on directional valve may be bad.
Replace solenoid.
Hopper combined load over 14,000 lbs.
Hydraulic hose is broken.
Remove part of load to lighten
hopper.
Replace the hose.
Hydraulic fluid is low.
Fill the hydraulic tank.
Cylinder is damaged.
Replace or repair the cylinder.
Sequence valve not triggering.
Valve unplugged on conveyer.
Not contacting micro switch.
Faulty micro switch.
There is a severe oil leak at the fittings,
the cylinder or the hoses.
Fix the oil leak by tightening
the fittings or replacing the cylinder
or hoses
There is a debris build-up wedged
Clean the hopper.
Hopper door won’t open
or close
behind the door.
Load control value is out of alignment.
Adjust the load control valve.
Latch is damaged.
Repair/Replace latch.
Air pressure too low.
Adjust air pressure
Fuse blown on MVEC.
Replace fuse.
Damaged air cylinder.
Replace air cylinder
The cylinder is damaged.
Repair or replace cylinder.
Adjust air pressure.
The check valve is damaged.
Replace the check valve.
Main Broom
Broom won’t lift
Broom won’t lower
Broom won’t spin or loses
power and speed under load The tube broom is loose from it’s arbor.
M6 Avalanche 09/13
Tighten rubber donut’s arbor clamp
plate to prevent donut from slipping
inside of broom tube.
Conveyer not seated.
Seat conveyer.
The broom shaft is broken.
Replace the shaft.
OPERATION
Problem
OPERATION
Damaged motor to broom shaft coupler.
Repair or replace coupler.
The broom pattern is out of adjustment.
Check the broom pattern and
adjust as required.
The gutter broom patterns are out of
adjustment.
Adjust the curb broom patterns
as required.
Broom not centered.
Center broom.
Broom not lowered fully to the ground.
Adjust as required.
Broom turns slowly
(OR NOT AT ALL)
although hydraulic fluid
pressure & flow are normal
Broom motor is damaged.
Variable speed to low.
Coupler key stock damaged or loose.
Replace the main broom motor.
Adjust variable speed.
Repair as required.
Noisy and excessively
Broom shaft bearing is bad or damaged.
Replace the broom shaft bearing.
The hydraulic oil level is low.
Fill the hydraulic oil reservoir.
Valve circuit inoperable.
Repair the circuit/din connector.
Fuse blown.
Repair circuit/Replace fuse.
Solenoid or valve may be bad.
Replace the solenoid or valve.
The hydraulic pump is damaged.
Repair or replace the pump.
Variable speed set at 0%.
Set speed between 70% - 100%.
A restriction in the system is causing
the hydraulic flow to dump over relief.
A hose is broken.
Wire or string is wrapped around
the gutter broom motor shaft.
Verify that all functions are
operating properly. Find and clear
the restriction.
Replace the hose.
Clear the wire or string from
the shaft.
The hydraulic motor may be damaged.
Repair or replace the motor.
Broom goes down
but not up
Bad cylinder.
There is no signal to the regulator.
Broom goes down
But not out
Repair or replace the cylinder.
Check regulator read out.
3-Way valve.
Adjust air pressure.
Broom goes down
But does not spin
The torque-motor has sustained
internal damage.
There is a lack of pumping pressure
due to a bad pump.
OPERATION
Broom leaves dirt trail
vibrating broom shaft bearing
Gutter Broom
Broom won’t operate
Relief valve is set too low.
Loss of Speed or
Digging Power under load
M6 Avalanche 09/13
Bad pump or motor.
Repair or replace the torque-motor.
Check pumping pressure and
adjust, repair or replace the pump
as indicated.
Check pressure and adjust as
needed.
Replace or repair pump or
motor.
OPERATION
Increase engine RPM’s
Adjust speed as required.
Adjust down pressure.
Rapid Bristle Wear
Bad pump or motor.
Adjust broom down pressure.
Broom not reaching
Sweeping surface
Gutter is unusually deep.
Mechanical bind.
Adjust one or both axis (side to
side) and forward/rearward tilt) of
the broom.
Repair mechanical bind.
Down pressure too high.
Adjust down pressure.
Broom surface contact insufficient.
Adjust the down pressure.
Debris trails
between Broom Disc
and Main Broom
Incorrect broom pattern.
Broom bristle insufficient.
Adjust broom pattern
Replace broom bristles.
Optional Tilt flails
Mechanical bind on cylinder
Clear mechanical bind.
Bad switch.
Loss of power to tilt manifold.
Tilt manifold may be bad.
Replace switch.
Replace connectors.
Replace tilt manifold.
Conveyer not seated.
Seat Conveyer
The hydraulic oil level is low.
Fill the hydraulic oil reservoir.
Direction valve circuit inoperable.
A hose is broken.
Wire or String is wrapped around
the conveyer shafts.
Repair the directional valve
circuit/din connector.
Repair circuit/Replace fuse.
Replace the solenoid.
Replace solenoid
Verify that all functions are
operating properly. Find and clear
the restriction.
Replace the hose.
Clear the wire or string from
the shafts.
Motor to shaft coupler loose or damaged.
The Torque-motor has internal damage.
Repair or replace Torque-Motor.
Jammed conveyer.
Clear conveyer jam.
The rubber sprockets are damaged
or worn.
Debris has jammed the axle(s).
The Torque-motor has sustained
internal damage.
Loose or damaged conveyer motor
coupler.
Replace the rubber sprocket.
Conveyer
Conveyer won’t operate
Fuse blown.
Solenoid on directional valve may be bad.
The hydraulic pump is damaged.
A restriction in the system is causing
the hydraulic flow to dump over relief.
Flight Chain won’t move
M6 Avalanche 09/13
Clear the debris.
Repair or replace the Torque-Motor
OPERATION
Engine RPM too low.
Variable speed to low.
Down pressure too low.
OPERATION
OPERATION
Dirt not getting to the
bottom of the conveyer
The height from the conveyer to the
sweeping surface is incorrect.
Adjust the conveyer height.
Drapes are (1) missing or (2) worn
and do not touch sweeping surface.
Replace the drapes
MB speed too low.
Adjust MB speed.
Dirt in getting to the bottom
of the conveyer but not
much onto the hopper
The distance from the flight chain to
the conveyer floor is incorrect.
Flight flaps are worn.
Adjust the chain height 1-16”
maximum clearance.
Replace the flight flaps.
Bulky sweepings
not accommodated by
removing two center flaps
Conveyer height is out of adjustment.
Conveyer flights out of adjustment.
Adjust conveyer height.
Adjust conveyer flights.
Noisy & excessively
vibrating conveyer
The axle bearing is worn or damaged.
The distance from the flight chain to
the conveyer floor is incorrect.
Replace the axle bearing.
Adjust the chain height and
tension.
Inner sides of conveyer
shaft becoming worn
Flight flaps rubbing the sides when
conveyer is running.
Readjust lower axle bearings.
Readjust top and/ or bottom
axle to center flight flaps in shaft.F.
Water Spray System
Water spray system malfunctions while sweeping may be caused by on of the following:
1. Low Water Level in the Tank.
A. Turn off pump until tank is re-filled.
B. Check low (Red) water level indicator light (should be burning indication “Empty”).
2. Water Filter clogged.
A. Temporarily shut off water at the valve.
B. Remove the filter from the bottom of the “Y” housing, clean and reinstall securely.
C. Water solenoid clogged: Remove and clean.
D. Solenoid damaged or not getting power.
3. Pump Not Running.
A. Check the circuit breaker.
B. Check the wiring and power supply at the pump connection.
C. Remove and check out the pump.
D. Check water level in tank.
E. Check water pressure. Pressure should be set at 50 PSI with all valves closed. Pressure exceeding 50 PSI
may stall pump, damage the pump motor, and damage the electrical circuit.
F. Check low water level switch.
4. No water at Selected Position.
A. Check water lines from the pump to this position to be sure a line is not pinched.
B. Check nozzles for clogs.
M6 Avalanche 09/13
OPERATION
Sweeping Performance
Use this section to identify and correct any sweeping performance related problems. Please consult the
appropriate sweeping performance table for the correct sweeping performance table for the correct sweeping
conditions and sweeping performance possible cause table. After consulting the tables mentioned above and
you are not satisfied with your sweeper’s performance, contact your nearest Schwarze M6 Avalanche dealer,
whose name and number should be located on the Information Sheet at the front of this manual.
Material
Depth
Inches
Sweep
Speed
Conveyer
Gutter
Brooms
Rear
Broom
Rear
Broom
Position
Water
System
Function
Under 1”
3-6 mph
Down
Right or Both
On
Down
RGB/RB/FS-B
Very dry curb
sweeping (dust)
Under 1”
3-6 mph
Down
Right or Both
On
Down
RGB/LGB/RB/FSB
Heavy (sand,
rock)
Over 1”
1-3 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Trash Only
(Parking Lots)
Over 1”
3-6 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Twigs and
leaves (dry)
Over 1”
3-6 mph
Up
Both
On
Down
RGB/LGB/RB/FSB
Twigs and
leaves (wet)
Over 1”
1-3 mph
Up
Both
On
Down
RGB/LGB/RB/FSB
Wet Sand
Under 1”
1 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Caked in mud
Under 1”
1 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Chip Seal
Over 1”
1-3 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Milling's
Over 1”
1-3 mph
Down
Both
On
Down
RGB/LGB/RB/FSB
Conditions
Normal Curb
sweeping (light
sand, trash, etc.)
* Squeegee conveyor lower metal edge should normally be 6” from the ground and 9” with conveyer raise
activated.
** Water System Code Definition: RGB - Right Gutter Broom, LGB - Left Gutter Broom, RB - Main Broom, FSB
- Front Spray Bar.
NOTE: Factory Settings: Engine idle speed 700 RPM, engine sweep speed 900 RPM rear engine sweep
speed 2000 RPM (for twin engine only), gutter broom speed 100 RPM, conveyer speed standard milling
package 60 RPM, main broom speed 120 RPM.
Material Depth over 1 inch deep or more may require more than one sweeping pass.
M6 Avalanche 09/13
OPERATION
Table 1: M6 Avalanche Sweeping Conditions and Settings
OPERATION
OPERATION
Sweeping
Problem
Possible Cause
Remedy
Sweeper leaving a trail of
debris right or left side
during normal STRAIGHT
Line sweeping conditions.
Broom not centered in conveyer.
Center broom in conveyer.
Curb broom pattern out of adjustment.
Adjust curb broom pattern.
Drag shoes will not touch the ground,
allowing debris to escape the shoe
side plate and broom.
Assure broom is lowered to the
ground.
Drag shoe is torn, worn off or missing.
Replace drag shoe.
Conveyer side plate damaged, allowing
debris to escape between the conveyer
side and broom.
Remove rear broom and repair
conveyer side plate; should
measure 3/16-1/4” clearance
between broom arbor and side
plate each side.
Dirt deflector set too far to the left or
right side.
Set deflector in center for evenly
distributed debris; set the rear of
deflector 30º to the left for right
hand heavy gutter debris
situations; set the rear of the
deflector 30º to the right for left
hand heavy gutter debris situations
Replace conveyer flap.
Conveyer flap is torn or missing in the
area of streaking.
Sweeper leaving a streak
of debris during normal
Straight Line conditions.
M6 Avalanche 09/13
Sweeping too much material too fast
causing the broom to Carry Material
over the top of the broom.
Consult M6 Avalanche sweeping
conditions and setting chart.
Broom is not set with a consistent
pattern 4-6” wide left to right.
Reset broom pattern for a
consistent pattern right to left.
OPERATION
Replace broom and reset broom
pattern for a consistent pattern left
to right.
Sweeper leaving a streak of
debris right or left hand side
during normal Straight Line
conditions.
area of streaking.
Sweeping too much material too fast.
Sweeper leaving a streak of
debris in the center during
Straight Line sweeping
conditions.
Broom is not set with a sufficient
down pressure, pattern must be 4-6”
wide.
Reset broom down pressure for
broom pattern consistent right or
See Straight Line Sweeping Conditions
Probable Cause.
See Straight Line Sweeping
Conditions Solutions.
Gutter broom not delivering material
to the rear broom due to incorrect
pattern, worn segments or incorrect
gutter broom speed.
Reset gutter broom pattern to
correct width and position. Replace
worn segments and set speeds
accordingly.
area of streaking.
Consult M6 Avalanche Sweeping
Conditions and Setting Chart.
Gutter broom pattern(s) set incorrectly
allowing the gutter broom edges to throw
material forward and outside the
sweeping width.
Set gutter brooms to the correct
pattern.
Gutter broom speed too fast.
Set gutter brooms to correct speed
Missing, damaged or incorrectly set
dirt deflector
Replace, repair and adjust the dirt
deflector to contact the pavement
with the rear broom lowered.
Sweeping too much material too fast,
Consult M6 Avalanche Sweeping
Conditions and Setting Chart.
Sweeping leaving a trail of
debris right or left hand side
during Turning sweeping
conditions.
Sweeper leaving a trail of
debris outside the gutter
path right or left hand side
M6 Avalanche 09/13
OPERATION
Broom is severely coned due to
improper pattern set
MAINTENANCE SECTION
Maintenance Section 4-1
MAINTENANCE
1. PARTS INFORMATION
Schwarze sweepers are carefully designed and built with quality materials and should be maintained using
quality parts. These parts are made and tested to Schwarze specifications. Non-genuine “will fit” parts do not
consistently meet these specifications. The use of “will fit” parts may reduce the sweepers performance, void
warranties, and present a safety hazard. Use genuine Schwarze sweeper parts for economy and safety.
MAINTENANCE
2. GENERAL MAINTENANCE
In this part of the M6 Avalanche manual we include checking, adjustment and/or replacement procedures for
all major sweep systems and devices.
For some systems and devices, such as daily examination of the ‘Y’ strainer, maintenance is regular and
ongoing. For others, we include a beginning statement to tell you when adjustment or replacement is
necessary. For example, you know that right or left gutter broom dust suppression system nozzles should be
cleaned or replaced when water flow is restricted and that broom.
For many devices we also include a table of maintenance tasks and identify the section(s) of the manual to
access for related procedures.
2.1 Maintenance Logs
To help you keep your Schwarze M6 Avalanche in top operating condition, we have provided maintenance logs
for Sweeper and Truck Pre-Operation Inspection Sheets to be used before every sweepeer operation. These
forms can be found in the beginning of the Operation Section of this Operator’s Manual. Please make copies
and store them in a file to keep them accessible and clean.
• Record the sweeper identification number
• Record the date
• Checking off inspection/maintenance tasks
• Signing your name
Additionally, each form has a Comments Section for:
• Providing detailed information on a listed item
• Noting information about items not listed
• Noting additional concerns
• Specifying a needed replacement part
• Recording the date a replacement part is ordered
The completed forms can be complied in a notebook. Over time this will come to represent a comprehensive
inspection maintenance record for your sweeper.
M6 Avalanche 09/13
MAINTENANCE
2.2 Maintenance Schedules
Daily Maintenance
The following table tells you where to look in the manual to find procedures for specific daily maintenance
tasks:
Table 1: Daily Maintenance (Every 8 Hours)
Where to find Instructions
Clean the sweeper.
End of Shift Clean-Up/Maintenance
Operation Section
Follow the lubrication schedule for the main broom,
gutter brooms and conveyer.
Lubrication Schedules - Maintenance Section
Check the gutter broom pattern.
Gutter Broom Adjustment
Clean the main broom and remove any wire, string or
rope that has become wrapped around the main broom
shaft.
Main Broom Adjustments, Air Suspension Maintenance Section
Check the conveyer drag shoes for wear.
Main Broom Adjustments, Air Suspension - Maint. Sect.
Check the gutter broom pattern.
Gutter Broom Pattern Check - Maintenance Section
Clean the gutter broom and remove any wire, string or
rope that has become wrapped around the disc or gutter
broom motor shaft.
Gutter Broom Adjustment
Inspect and adjust gutter broom down-pressure.
Gutter Broom Down-Pressure Adjustment - Maint. Sect.
Make sure the conveyer is adjusted the proper distance
from the sweeping surface for the material being swept.
Conveyer Height - Maintenance Section
Clean the conveyer and remove any wire, string or rope
that has is wrapped around the upper and lower axles
Check / clean the nozzles.
Water Nozzle Cleaning/Replacement - Maint. Section
Inspect the air filter and air cleaner.
Filters - Maintenance Section
Check oil on both the auxiliary and chassis engines.
See Engine Manufacturer’s Manual
Check radiator fluid levels.
See Engine Manufacturer’s Manual
Check hydraulic fluid levels.
Hydraulic Tank Fill-Up
Check the dust suppression system reservoir’s water
level and fill as needed.
Water Reservoir Refill - Maintenance Section
Rinse the auxiliary engine’s oil cooler fins.
Check tires for wear or damage.
Check tire pressure
M6 Avalanche 09/13
See Chassis Manual
MAINTENANCE
Job
MAINTENANCE
Weekly Maintenance
The following table tells you where to look in the manual to find procedures for specific weekly maintenance
tasks:
MAINTENANCE
Table 2: Weekly Maintenance (Every 40 Hours)
Job
Inspect the main broom lift cylinders and their
attachment points for wear.
Conveyer Adjustments - Maintenance Section
Check the conveyer flight chain tension and flight chain
height.
Conveyer Adjustments - Maintenance Section
Check the conveyer flight flaps for wear and replace as
needed.
Conveyer Flight Adjustment - Maintenance Section
Check the hydraulic system for loose connections and
faulty hoses or tubing.
Check for any leaks in the hydraulic system
Check the water system for loose connections and
cracking or frayed tubing.
Water Pump Maintenance
Check water system for leaks.
Occasional Maintenance
The following table tells you where to look in the manual to find procedures for specific occasional maintenance
tasks:
Table 3:
Job
Every 80-120 hours inspect the main broom bristles and
replace them when they become worn to approximately 5
- 6 inches in length
Main Broom Change Out - Maintenance Section
Replace the gutter broom bristles when they become
worn to approximately 5 - 6 inches in length
Gutter Broom Bristles- Maintenance Section
Winterize the dust suppression system.
Dust Suppression System - Maintenance Section
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3. LUBRICATION SCHEDULES
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3.1 Lubrication Points
Daily Lubrication Points (Every 8 Hours)
Daily Grease Points are:
• Main Broom Bearings
• Conveyer Shaft Bearing
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Weekly Lubrication Points (Every 40 Hours)
Weekly Grease Points are:
• Conveyer Lift Cylinder
• Main Broom Quadrant
• Main Broom Strut Pivots
• Driveshaft U-Joints
• Driveshaft Slip Joint
• Gutter Broom Strut Arms
• Suspension Spring Pins
• Hopper Gate Cylinder
• Hopper Dump Cylinder
• PTO Pump Driveshaft U-Joints
Monthly Lubrication Points
Monthly Grease Points are:
• Brake Master Cylinder
• King Pins
• Drag Link
• Tie Rod Ends
• Rear Axle
Quarterly Lubrication Points
Quarterly Grease Points are the Front Wheel Bearings
4. CLEANING
Cleaning is an important part of any maintenance program because it extends the life of the sweeper by
reducing rust and abrasion. Additionally this gives the opportunity to inspect for any damaged or worn parts
needing service or replacement.
For a general description of cleaning procedures see Operation Section of Manual, ‘END OF SHIFT CLEANUP/MAINTENANCE”.
5. AUXILIARY ENGINE MAINTENANCE
For maintenance schedules pertaining to your sweeper’s auxiliary engine, please refer to the manufacturer’s
Engine Manual.
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6. BROOMS
6.1 Broom Adjustments
6.2 Broom-To-Pavement
With the sweeper parked on a typical road surface, the parking brake applied with the engine running, and
transmission in neutral, rock the broom motor switches to their up (normal rotating) position. Allow the brooms
to sweep long enough to establish a sweep contract wear pattern on the pavement.
Shut off the broom motor switches, raise the brooms and inspect the contact areas of all brooms. The gutter
brooms should form an arc pattern in the positions show. The rear (pick-up) broom should form a rectangular
pattern that measures 4-6 inches. The gutter brooms should measure 4 inches.
NOTE: The main broom contact pattern must measure the same all the way across the pattern or “Coning” of
the broom will occur.
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A daily inspection of the brooms is essential to prevent premature and uneven wear. Broom-to-pavement
contact patterns are observed to determine the need for adjustment.
1. Gutter broom adjustments include:
A. Pressure adjustment
B. Tilt adjustment
2. Main (pickup) broom adjustments include:
A. Main broom suspension chain
B. Main broom drive chain adjustment
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6.3 Gutter Broom Adjustments
MAINTENANCE
Downward pressure is exerted by the weight of the broom itself. The downward pressure can be reduced by
decreasing the air pressure setting in the gutter broom air suspension cylinders.
6.4 Down Pressure Air Adjustment Flotation
The gutter broom down pressure adjustment is done “From the Cab” by the gutter broom down pressure
adjustment switches. To increase broom down pressure, press and release the bottom side of the switch. This
will decrease pressure in 1-2% increments. Low broom down pressure will result in higher pressure on the
pavement. Zero (0) psi is maximum down pressure. One hundred (100) psi will lift the broom off the pavement.
NOTE: New gutter broom bristles are approximately 13 inches long. A broom is considered worn out when the
bristles are only 5 to 6 inches long.
NOTE: Too much downward pressure on the broom, when it is not needed, causes premature wear of the
bristles.
NOTE: Propulsion engine must be running and system air pressure must be achieved.
6.5 Tilt Adjustment
The tilt of the gutter broom is adjustable so that despite the sweeping conditions, the gutter broom will throw
debris squarely against the center dirt deflector for the most efficient sweeping. If the outward tilt is too great,
debris is thrown ahead of the dirt deflector and it the tilt is too little, debris is thrown too far back under the
sweeper and misses the dirt deflector.
To adjust tilt, loosen both lockouts, loosen tilt-adjusting rod, push or pull broom to desired tilt, tighten adjusting
rod and then tighten lockouts.
Optional Hydraulic Gutter Broom Tilt:
To adjust tilt the gutter broom must be running, actuate the gutter broom tilt switch on the operators control
console until the desired amount of gutter broom tilt is achieved.
NOTE: Prior to raising the gutter broom return the broom tilt to a neutral position as brooms in the extreme
condition may cause the broom bristle to contact the pavement during transport.
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6.6 Gutter Broom Segment Replacement
To repair or replace segments containing worn bristles, perform the following steps:
For disposable type:
1. Remove the worn segments from the mounting plate by unscrewing the bolts that hold each segment to its
mounting plate. Replace disposable segments with new ones.
2. Adjust the gutter broom air suspension for the increased weight of the refilled broom.
During sweeping, the gutter broom(s) will rotate in a clockwise fashion. However, rotation of the gutter
broom(s) may be reversed so debris is thrown outward, instead of in under the sweeper for certain applications
(for example, to spread material or to sweep debris off curb-tops or road shoulders).
Never reverse the direction of the gutter broom(s) rotation with the broom(s) in motion.
To set the gutter broom for reverse rotation:
1. Press the reverse side of the gutter broom switch on the operator console (See figure shown to right).
Broom will lower to pavement.
2. A message shows up on the operator screen to pin gutter broom, then acknowledge that broom has been
pinned. Place the reverse pin through the holes that line up in the motor mount and gutter broom mounting
plate. Once the appropriate broom(s) have been pinned, acknowledge the on-screen prompt by pressing
the “F6” button on the display.
3. Press the reverse side of the appropriate gutter broom switch to start the broom running in reverse.
4. When finished sweeping, press the reverse side of the appropriate gutter broom switch. The broom will
stop rotating, and a message to unpin the gutter brooms will display. Unpin the brooms and stow the
reverse pin. Once all brooms are unpinned, acknowledge the on-screen prompts by pressing the “F5”
button on the display.
When sweeping with the gutter brooms in their normal direction of rotation, their centrifugal force keeps them
pulled away from the sweeper, thus, it is not necessary to lock them in place except for reverse sweeping.
When not in use, stow the reversing pin in the hole provided for this purpose.
Never retract the gutter broom when the reversing pin is in place. The pin blocks the
retracting mechanism and the resulting strain is very likely to damage part of the gutter
broom assembly. Be very careful not to bump anything while the gutter broom is running in
reverse, because it is now essentially a rigid unit. The forward motion of normal use pulls the
gutter broom from under the sweeper and it bounces back under the sweeper if it strikes
anything. This cushioning effect is absent in reverse rotation.
6.8 MAIN BROOM ADJUSTMENTS, AIR SUSPENSION
The main broom is floating on two air cylinders, one on each end, that are pressure regulated using the control
switches located on the in-cab console. Separate regulators are used to control slightly different pressures, if
needed, to maintain a good 4 - 6" pattern with the main broom. Zero (0) psi is maximum down pressure. One
hundred (100) psi will lift the broom off the pavement.
6.9 Main Broom Alignment
The main broom should be aligned so that there is 1/8-3/16" clearance between the end plates on the broom
and conveyer sides and even gap between the broom struts and guide bars. This is accomplished by setting
the gap between in place and locking in place using the set screws on each bearing lock collar on the broom
core shaft between the bearing and the end plate.
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6.7 Reverse Rotation (Optional)
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6.10 Main Broom Replacement
When worn brooms become too short to exert sufficient down-pressure for satisfactory operation, broom
replacement is necessary.
NOTE: The main broom, core, and shaft should weigh approximately 225 lbs. Other brooms that are available
to use, as replacements must be able to meet above weight requirements of the geometry of the air support
mechanism will be ineffective.
To replace the main broom, perform the following steps:
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1. Lower the main broom.
2. Remove the main broom drive coupling guard.
3. Unbolt the main broom drive coupling lock collars and set aside.
4. Remove the half of the main broom drive coupling closet to the broom.
5. Remove the four bearing bolts from the bearing on each end of the broom shaft and let the broom drop or
be pulled away from the broom arms.
On “Compression Lock” cores
1. 1. Remove fiber-retaining end plate from one end of the core by removing the four flat head Allen screws
holding it in place.
2. Loosen the three Compression Lock Allen screws on each end of the core. This will allow the compression
disc to relax and loosen the core from the tube on which the broom is wound.
3. Pull the compression lock core out of the worn broom.
NOTE: On “tufted” type (18 removable segments) it is not always necessary to remove the broom from the
sweeper. Simply remove the four bolts holding fiber retaining plates on the RH side of the broom and slide the
segments out of the mounting tracks.
Install the Compression Lock core in the new as follows:
1. Insert the Compression Lock core into the new broom all the way, using the fiber-retaining end plate as a
stop.
2. Finger-tighten the three Compression Lock screws on each end of the core. Using the Allen wrench tighten
each screw one-quarter turn, progressively. Repeat, in quarter-turn increments, until the screws are finger
tight. This should require about (3/4) three quarter-turns on each screw. (Do not over-tighten by using an
extension on the Allen wrench). This should be equivalent to about 30 foot-pounds of torque on each screw.
3. Attach the fiber-retaining end plate to the end of the core from which it had been removed.
4. On the wafer style brooms, The broom retainer plate is also removed from one end. Worn wafers can then
are removed and new wafers installed. Replace the broom retainer plate.
5. The main broom is ready for installation on the broom arms by replacing the spacers, bearings, sprocket
chain, and cover.
7. CONVEYER
7.1 Conveyer Adjustments
Use the following guidelines to determine when an adjustment is needed and how to accomplish it.
Flight Chain Adjustment
When flight chains have stretched to a point where the top strand is sagging near or touching the bottom
strand, use the adjusting bolts on each side of the elevator, maintaining equal spacing of the upper and lower
elevator shafts.
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Flight Chain Adjusting Cylinder
NOTE: When shortening the chains or installing new chains, it will become necessary to remove the grease
fittings from the chain adjusting cylinders and push the old grease out of the cylinders by retracting the cylinder
rods.
Conveyer Flight Adjustment
1. The new rubber flights should be just touching the floor of the conveyer or up to 1/16” off the floor as they
come around the top sprocket. The flights will wear and start leaving the floor farther down the floor plate.
As the flights wear clearance can reach up to ½” before adjustment is required. As long as good discharge
into the hopper is occurring, there is no need to make unnecessary adjustments just to maintain this
clearance. Depending upon the material being swept, ¼" to ½" wear of the rubber can occur before
adjusting.
NOTE: Smaller clearance must be kept for best
results, when sweeping extremely wet material.
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Watch the flight chain as you extend the adjusting
bolt. Take about 1” of sag out of the chain on each
side, moving from side to side until the chains are 3”
apart.
A worn chain becomes longer and adjustment will
prolong the life of the chain. The right hand chain
will usually
wear faster than the left, so the right hand sag kept
the same as the left will start to push the right hand
top sprocket ahead of the left sprocket. At some
point during the chain adjustment, check the
distance between the top and bottom shafts. Do not
allow these two shafts to become more than 3/8”
farther apart at the sprockets to prevent excessive
wear on the chain and sprockets. When the chains have become worn enough to use the maximum 3/8”
difference in shaft centers, less than 3" sag on the longer chain will operate until the need for adjustment again.
At that time, shortening the chains by a half-link and swapping sides with the chain (putting the left on the right
and vice-versa) will extend the life of a set of chains.
MAINTENANCE
2. Make any needed flight adjustments at the same
time as one of the chain adjustments. Start the
chain adjustment procedure as described above
and when the chain sag is 1-1/2” to 2” stop and
adjust the flights to the floor plate. Adjust the
rubber flights as follows:
A.
MAINTENANCE
B.
C.
Turn conveyer until a flight is under the
sprockets of the top shaft
Loosen the bearing bolts and using a pry
bar in the top of the conveyer and against
the shaft, move the bearing along the slot
until flight rubber is touching to 1/16" off
the floor of the conveyer.
Snug the bolts and adjust the other end of
the shaft. Check both ends for proper
adjustment and tighten the bearing bolts.
3. The bottom shaft is adjustable in the same
manner, but the need for adjustment is even less frequent than the top shaft because material pickup is not
greatly affected until considerable flight wear has taken place. Flight replacement may be the only
adjustment necessary at the bottom shaft. After worn flights are adjusted or when new flights have been
installed, finish the flight chain adjustment to the proper sag of 3". The flight adjustment to the floor will be
easier if this adjustment is made before the chains are fully tightened.
7.2 Conveyer Height
The conveyer-to-pavement relationship is set by the slotted links that suspend the rear end of the conveyer.
Normal sweeping height of the lower edge of the conveyer floor plate off the pavement is approximately six (6)
inches. Actuation of the in-cab control of the conveyer raise switch will raise the conveyer by 3" yielding a total
9" of clearance. This is especially helpful when sweeping bulking materials such as leaves.
7.3 Conveyer Stall
The conveyer has a stall detection system that will indicate when the conveyer has slowed or stopped. A
pressure switch will enable an alarm to display. This alarm is located on the monitor (HMI) screen. An optional
audible alarm may also sound when a stall condition occurs.
With the monitor set the conveyer will run from a normal speed no indication of slow down or stall will occur. If
the conveyer pressure increases to pre-stall levels an alarm will sound.
If, during heavy sweeping with the conveyer really working hard, the light and alarm come on, then the
overload condition exists and the operator can slow the sweeper to allow the conveyer to clear itself.
The monitor is indicating that the shaft speed has dropped and the motor is on around 2900 psi operating
pressure which could mean that the conveyer is completely stalled. If slowing the sweeper for a few seconds
does not allow the conveyer speed to pick back up (light and alarm will go off), stop the sweeper and reverse
conveyer by pushing the CONVEYER REVERSE switch. This switch operates the main broom and conveyer
for sweeping and will re-verse the conveyer, but does not reverse the main broom. Reversing the conveyer will
usually clear the obstruction.
If reversing the conveyer does not clear the obstruction, then removal by hand is necessary. Switch off all
broom and water functions, place the transmission in the Neutral position, apply the parking brake, and allow
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the engines to idle for 2-3 minutes to allow essential cooling before turning off the ignition and secure the keys
for safety.
Never attempt to inspect or work on the conveyer while the engine is running.
Remove the cover above the conveyer to determine the cause of the stall.l Carefully dislodge and remove any
jamming object. Check for any damage: bent flights, broken chain, etc. Make any repairs necessary and check
the conveyer for needed adjustments.
Be sure that the wiring is correct.
The pressure switch is factory set at 2900 PSI, and should not need adjustment.
8. HOPPER MAINTENANCE
If you are not familiar with the hopper system and its operation see Sections Hopper Dump and Hopper
Operation.
The hopper is a simple component and needs little in the way of maintenance. Clean the hopper daily to
prevent debris build-up and follow the Lubrication Schedules.
8.1 Hopper Replacement
Hopper replacement is a big job, and for that reason we have separated the process into the categories of
Preparation, Disassembly, Removal, and Replacement.
You will need for this replacement:
• Two workers
• Overhead crane
• Support blocks
Removal
To remove the hopper.
Preparation
1. Lower the hopper door and remove the access cover located on the hopper floor center adjacent to the
hopper dump door hinge.
2. Raise the hopper just above the cab line inches and place blocks in the scissors lift slides to support the
scissors lift.
3. Lower the hopper onto the support blocks.
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Procedure to Troubleshoot the Stall System
MAINTENANCE
Disassembly
1. Label hoses, electrical wiring, and hydraulic connections.
2. Remove the pins holding each lower end of the hopper dump cylinder. Tie the base end of the cylinder
securely to the upper portion of the hopper on each side.
3. Position the overhead crane above the hopper center, install the hopper lifting eyes on all four corners,
attaching slings or spreader bars to the lifting eyes.
MAINTENANCE
4. Unscrew the retaining bolts in the front end of the hinge pins and remove the retaining pins with a slide
hammer.
5. Use the crane to lift the hopper clear and set to the side.
6. Replacement
7. Reverse the above order to re-install the hopper.
8. Lift the replacement hopper into position aligning the hopper pivot eyes. Drive the hinge pins back into place
through the hopper and the top of scissors frame.
9. Replace the original bolts and retaining washers in the ends of the hinge pins.
10.Reconnect the hydraulic hoses and electrical connections under the access plate and install access cover.
11. Swing the tilt cylinders into position and reconnect the cylinders to the hopper with pins.
12.Unchain the hopper from the crane and move to the side.
13.Start the engine (See Section Auxiliary Engine Start-Up) and lift the hopper so the safety props on the frame
can be removed.
14.Lubricate the grease fittings on the cylinders and hinges. (See Section Weekly Lubrication Points).
NOTE: If your unit is equipped with the optional Auto Lube System, actuate the system to assure the
lubrication points have received lubrication prior to the timer setting.
9. HYDRAULIC SYSTEM MAINTENANCE
System Description:
The system consists of:
1. A hydraulic tank with a 35 gallon capacity. Tank s considered full when the oil level mark is at the 120ºF
point on sight glass with the hopper lift in the down position.
2. A 10-micron filter element with 25 psi bypass.
3. An oil cooler located inside the rear compartment with an electric fan that is controlled by the sweeper
console power. The fan will come on when the console is powered up and the hydraulic oil reaches 120ºF.
4. Hydraulic motors and cylinders that are industry standard mobile hydraulic components.
Hydraulic Reservoir
The hydraulic reservoir for the Twin Engine is located in the center of the rear compartment of the sweeper
behind the water tank. At least once a year or 2000 hours drain and clean the hydraulic reservoir. Change
filters at 400-hour intervals.
NOTE: Change filters after the first 50 hours of operation and every 400 hours thereafter or after a component
failure. Change oil in addition to filters after a hydraulic component failure. Operational service includes
maintaining the proper level of hydraulic oil, keeping the oil clean and keeping the system’s exterior surfaces
free of dirt to promote easier detection of wet lines, bolts or oil leaks.
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MAINTENANCE
Following are the basic points of maintenance and service for the fluid reservoir and filter.
1. A daily check of the hydraulic oil level is essential, by viewing the reservoir sight gage. Remove the fill-cap
and add fluid (See Lubrication Chart) from a clean, previously unopened container.
2. Regularly inspect the condition of the entire system checking for leaks, cracked valves, fitting or chaffed
hoses.
3. Change the hydraulic oil and filters at the recommended intervals listed above:
B.
C.
Drain Reservoir - The drain for the reservoir is a pipe plug located underneath the hydraulic tank. To
drain this reservoir, simply remove the pipe plug and let the oil flow out into a suitable disposal
container. The reservoir holds approximately 35 gallons.
B. Remove Filter - Remove the cover from the filter housing, then gently remove the element from
inside the housing to avoid depositing any contamination inside the filter housing. Single Engine
filters are spin off filters located in the rear compartment.
Refill - Replace the elements and cover, and refill the reservoir with hydraulic fluid as necessary.
NOTE: For operating in 0ºF below, fill hydraulic system with Tellus 32 or equivalent. For normal operating
conditions use Tellus 68 or equivalent.
The main hydraulic system consists of a single variable displacement piston type pump and electric control
valves. The control valves are responsible for raising and lowering the hopper and all broom functions.
The pump is located behind the transmission and is driven by a PTO mounted on the transmission on single
engine (SE) units.
The pump is mounted to the rear engine bell housing and is driven by the rear engine on twin engine (TE)
units.
NOTE: When removing the pump, be extremely careful to keep all the parts clean and free from any
substances, which might contaminate the hydraulic fluid. Failure to comply may void warranty.
Broom Speed Control
Table 4: Broom Speed Set-Up
Speed
Pressure
Gutter Broom
80-100
25-30
Main Broom
90-12
15-20
Conveyer Belt
150-200
Conveyer Squeegee
150-200
System Pressure
The system pressure is the hydraulic pressure seen by the pump while it is operating.
Broom System Pressure
Check the broom pressure while the sweeper is stationary and the brooms are spinning on a clean, smooth
surface. There is a diagnostic fitting on the bottom of the main hydraulic manifold on the LH side of the
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A.
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sweeper. The working pressure of any function can be measured from this port.
Main Pump Settings:
1. Standby Pressure is 500 psi (900 psi on TE)
2. Maximum Compensation pressure is 3200 psi.
MAINTENANCE
When testing for pressure and flow, be sure the oil temperature is 120ºF and the engine speed is 900 RPM
(2200 RPM for the twin engine).
NOTE: The broom system pressure should never exceed 1500 psi when testing brooms on smooth concrete
while the sweeper is stationary. If it does, the broom down pressure or standby pressure could be too high.
Compensation Pressure
The compensation pressure is the maximum pressure produced by the pump. This setting is adjustable and is
called the Compensation Setting.
Broom Compensation Pressure
The broom pump should have a compensation setting of 3200 psi. To measure the compensation pressure the
engine is on, the park brake is engaged and the transmission is in neutral.
1. Turn all brooms off.
2. With all brooms off, raise or lower one of the gutter brooms.
3. When the cylinder has reached the end of its stroke the pump will go to full pressure (compensation) and
the pressure displayed on the gauge will be the compensation setting.
4. To adjust the compensation setting, locate the adjustment screw on the lower left-hand side of the pump (a
hex head adjustment knob). Loosen the locknut and turn the screw clockwise until the correct compensation
setting is achieved.
Standby Pressure
The standby pressure is the pressure generated by the pump when all hydraulic functions are off.
Broom Standby Pressure
The standby pressure in this system is the pressure drop between the pump and the load. The pump would
have a standby pressure of 500 psi, which is set at the pump.
NOTE: When measuring standby pressure, all hydraulic functions must be turned off.
The broom circuit “Load Sense” system for all broom functions. A series of shuttle valves delivers a signal to
the broom pump to come on, stroke, and deliver the needed flow and pressure.
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10. M6 AVALANCHE HYDRAULIC SET UP & TEST
1. Engage PTO button bringing oil temperature to operating conditions 120 degrees Fahrenheit.
2. Verify single engine rpm’s are at 900, twin engine are at 2200.
3. Verify single engine PTO output rpms are at 1,170 rpms, twin engine at 2200 rpms (delivers32 gpm with
standard milling package).
5. Check pump relief setting second cartridge on the LH side of the pump) by actuating gutter broom raise,
maximum pressure should be 3200 psi.
6. Adjust gutter broom suspension at 20-25% downpressure, adjust main broom suspension at 40-55%
downpressure.
NOTE: Air pressure adjustments must be done with the propulsion engine running and the truck air system at
normal operating pressure with the brooms on the ground turning.
7. Actuate the LH gutter broom only (all other functions off), speed should be 100 rpm's with broom lowered
and operating pressure between 900-1200 PSI. Check broom speed. If adjustment is needed, use the
gutter broom speed switch to raise or lower the rpm.
8. Actuate the RH gutter broom only (all other functions off), speed should be 100 rpm's with broom lowered
and operating pressure between 900-1200 PSI. Check broom speed. If adjustment is needed, use the
gutter broom speed switch to raise or lower the rpm.
9. Actuate the Conveyer only (all other functions off and unplug main broom), speed should be 60 rpm’s.
Check conveyer speed. If adjustment is needed, use the conveyer speed switch to raise or lower the rpm.
10.Actuate the Main broom only (all other functions off and unplug conveyer), speed should be 120 rpm's and
operating pressure between 900-1500 PSI. Check broom speed. If adjustments are needed use the main
broom speed switch to raise or lower the rpm. Once desired speed is set, plug conveyer back in.
11. Actuate all broom functions with booms on the ground, adjust gutter broom suspension at 20 -25%
downpressure, adjust main broom suspension at 15 – 20% downpressure.
NOTE: Air pressure adjustments must be done with the propulsion engine running and the truck air system at
normal operating pressure with the brooms on the ground turning.
12.Verify brooms operating pressure of 900-1500 psi and broom and conveyer speed are within 5 rpms.
Broom Speed settings higher than those listed are possible, but they will cause brooms to
stall or slow under medium/heavy sweeping conditions.
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4. Check standby pressure with all sweeper function in the off position (top cartridge on the LH hand side of
the pump) and set at 500 PSI maximum
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11. M6 AVALANCHE RELIEF VALVE SETTINGS
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12. M6 AVALANCHE COUNTER BALANCE VALVE SETTINGS
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13. ELECTRICAL SYSTEM MAINTENANCE
In order for the electrical system to continue to function properly, it is important that the electrical wiring and
components be protected from abuse that could cause premature deterioration. This can be accomplished by
conducting periodic inspections of the system and repairing any defects noted. The following should be
included in such an inspection:
1. Check all wiring for damage that could cause a short circuit.
MAINTENANCE
2. Check for loose connections at components and mating harnesses.
3. Check for broken or improperly secured wires.
4. Check for blown fuses (if applicable) and/or tripped circuit breakers.
5. Check battery, mounting and connections to make sure proper voltage is being supplied.
6. Make sure components remain clean and free of dirt, fuel, water or other components.
NOTE: Although it may be desirable to perform some trouble shooting checks with the electrical system
energized, it is suggested that the negative battery cable be removed prior to performing work on components.
This will reduce the chance of accidental arcing that may cause damage to components or injury to personnel.
13.1 Introduction
The electrical system requires minor maintenance to keep it functioning. The batteries located under the cab at
the right will need periodic inspection The circuit breaker panel is in the front of the console.
13.2 Fuses
The control system utilizes a multiplexed Cooper Bussman module, located in the box on the RH truck body
door. It contains fusing to power the controller, the console, and other high current devices located on the
sweeper. Inline fuses are also included vendor furnished components. Always replace fuses with the same size
and type of component.
13.3 Circuit Breakers
The power in the console is protected using thermal type self-resetting circuit breakers. These circuit breakers
are located inside the in-cab console. All power to the sweeper is provided using a constant duty power
solenoid, located on the side of the battery box. This solenoid is energized when the chassis key switch is in
the RUN position.
A.
B.
C.
If a breaker kicks out wait for reset and continue to operate. A malfunction in that circuit is usually the
cause of the breaker kicking out and will happen again. If it does, check out that circuit to see what is
causing the overload.
If after inspecting wires, connections, etc., nothing can be found in the circuit to cause a problem,
check the amperage of the circuit at the breaker. Excessive draw still indicates a circuit problem
internal in a component, etc.) and the problem must be identified and corrected.
If the load at the breaker is at or below the rating of the breaker (rating is shown on the breaker) then
the breaker is faulty and must be replaced.
13.4 Rocker Switches
Most of the manually controlled switches are located in the rocker switch panel. These switches are powered
either directly from a circuit breaker or indirectly through an appropriate relay.
Most of the manually controlled switches are located in the in-cab console. These switches act as input devices
to the control system and do not directly power output devices. Possible exceptions are dealer installed options
M6 Avalanche 09/13
MAINTENANCE
such as extra lighting or a front cab mounted magnet. All switches in the console are three position momentary
switches. They are all OFF in the center position.
Two-position OFF/ON switch powered by the appropriate circuit breakers. The switch indicator light illuminated
when the switch is ON. All are powered only when the ignition switch is in the RUN position.
Level Sensing Switches
Low Water Level
The water level sensor, mounted inside the water tank on the right side, contains a reed switch that is activated
by a magnetic float. The switch provides a ground to the control system in-out and will cause a visual alarm to
display on the HMI. Gages are powered through the panel lights circuit breaker and read once grounded.
Hydraulic Oil Level
The oil level sensor, mounted inside the oil tank on left side, contains a reed switch that is activated by a
magnetic float. The switch provides a ground to the ground system input, and will cause a visual alarm to
display on the HMI. When the alarm is displayed, the control system will shut down the PTO function (SE) or
Auxiliary Engine (TE) if the oil level is below safe operating levels.
Proximity Switches
There are four proximity switches located on the sweeper. They provide inputs to the main controller to enable
and disable functions. They have two sets of light on the body itself. Green lights indicate that the switch has
power supplied to it. Amber lights indicate that the switch is sensing the correct position, and an input is being
supplied to the control system. They are located on the following places:
1. Conveyer In Prox:
This switch is located on the passenger side of the sweeper, mounted to the scissor manifold tower. This switch
provides feedback that the is fully seated into the hopper and is in the sweep position.
2. Conveyer Out Prox:
This switch is located on the drivers side of the sweeper, mounted to the truck body frame with a bracket. This
switch senses that the conveyer is in the back position, allowing the hopper to be raised.
3. Hopper Down Prox:
This switch is located under the hopper, on the drivers side of the sweeper. This switch senses that the hopper
is in the fully seated position.
4. Hopper Door Prox:
This switch is located inside the hopper and senses that the hopper door is in the closed position. When the
door is open, an audible alarm will sound.
Relays
For control and/or electrical load purposes, the sweeper is equipped with several coil-operated relays. Relays
are located inside the cab console on the fuse blocks.
M6 Avalanche 09/13
MAINTENANCE
Various level sensing switches are installed for controlling specific functions and indications:
MAINTENANCE
There are two relays located inside the console. These relays are used to control cab mounted lighting options
(LED beacons, barlights, or strobes).
Relays are also contained in the MVEC, or Multiplexed Vehicle Electronic Controller, that is located inside the
drivers side fender of the sweeper. This MVEC is used to power the following items: 2 oil cooler fans, the water
pump and it’s three solenoid valves, the auxiliary engine starter and fuel pump. Each relay is individually fused
for circuit protection.
MAINTENANCE
Solenoid Valves
Many sweeper functions are controlled by electrical solenoid operated valves:
Sweeper functions are controlled via three manifolds located on the sweeper. All functions are controlled via
cartridge style hydraulic valves for increased reliability and fewer leak points. Cylinder functions are controlled
using 4 port, 3 way valves, while motor functions are controlled with 2 port valves. Reversing functions are 4
port, 2 way valves.
Valves are controlled electrically by solenoids activated by the appropriate signal from switches Relays etc.
Although the solenoids vary in configuration troubleshooting is to be accomplished. Generally by checking to
see if the solenoid shifts the valve when energized. Similar to a relay a CLICK can be heard if the valve is being
shifted by the solenoid. Another check for the solenoid coil is to perform a continuity test across the coil wires.
Lack of continuity indicates coil failure. Replace the solenoid coil. Sometimes solenoids fail to operate due to a
poor ground. Verify that a sufficient ground is present.
Fans
The following fan/blower is installed:
Hydraulic Oil Cooler
Included as part of the cooling coil assembly, located in the rear compartment, this fan is activated when the
sweeper control console is energized and the oil reaches 110ºF operating temperature.
Visual Alarms
Visual indicators and alarms are located on the monitor (HMI) screen and are displayed when alarm conditions
are met or when certain sweeper functions are operated.
Diodes
Refer to wiring schematics for functions of various diodes in the electrical system. These are provided to block
flow in a reverse direction in a circuit, for whatever reason necessary. Failure of a diode is usually evident when
signals that are blocked in one direction normally will either fail to operate or will allow current to flow in the
undesired direction. If this occurs replace the diodes as needed.
Water Pump(s)
The water pump(s) is mounted in the rear engine compartment. They are powered from MVEC. Power is
available while sweeping except when the EMPTY light is illuminated on the water level panel. This is done to
protect the pump(s) from being run dry.
M6 Avalanche 09/13
MAINTENANCE
Temperature Sensing Switches
Temperature sensing is done using an analog temperature probe located inside the hydraulic tank.
Temperature is fed into the main controller and is used to control various alarms, gauge, and engine shut down
sequences. Hydraulic oil cooler fans are set to turn on at a temperature of 110 degrees F. High oil temp
shutdown occurs at 190 degrees F.
14. DUST SUPPRESSION SYSTEM MAINTENANCE
You refill the water reservoir using the 25-foot hose stowed in fill hose box directly behind the right-hand rear
fender.
To fill the water reservoir:
1. Attach the hydrant fill hose to an approved fill source.
2. Turn the 2-1/2” hydrant hose and allow the water to run for a short interval so any rust and/or sediment
trapped in the water line can be cleared.
3. Attach the hose to the end of the fill pipe located under the right hand access door.l This pipe feeds the airgapped fill opening of the reservoir.
4. Allow the reservoir to fill until water gushes from its overflow.
14.2 System Winterizing
Freezing weather calls for complete drainage of the system.
1. Open front sprays bar valves, drain the tank, remove discharge line from the pump and run the pump to
clear it of any water.
2. Remove the strainer cap and stainer and leave them off until time to re-fill the tank.
3. Running the pump until clear will not completely empty the tank (pick-up tube is 1-2 inches off the bottom),
but this amount of water when frozen will not harm the tank.
4. Attach an air hose to the water valve using the air nipple provided. Turn on all water nozzles allowing the air
pressure to force any residual water out of the system.
5. Remove water cap and actuate flusher/fill valve several times to drain any trapped water from the fill pipe or
flusher cap. Reinstall.
In addition to the above, check the spray system for any low places where water might be left
standing. Drain or blow out any of these parts.
14.3 Water Manifold Solenoid Cleaning
The water manifold solenoid should be cleaned when one of the following conditions exists:
• Water leaks (perhaps even sprays weakly) from nozzles for that solenoid, indicating that the solenoid does
not fully close.
• Little or no water flows from the nozzles for that solenoid, indication that the solenoid does not fully open.
NOTE: Before you use the following procedures, thoroughly check the following:
•
•
Electrical circuit related to th faulty valve
Possible clogged nozzles
Never use ANY type of cleaning fluid to clean the solenoid valve plunger assembly or seals.
M6 Avalanche 09/13
MAINTENANCE
14.1 Water Reservoir Refill
MAINTENANCE
Make sure all electrical current and pressures are OFF before you begin this procedure.
To clean the solenoid valve:
MAINTENANCE
Examining the Inside of the Valve
1.
2.
3.
4.
•
Shut OFF all electrical current and pressure.
Remove the nut at the top of the solenoid valve.
Remove the nameplate, coil and housing from the body.
Choose one:
If the valve is NOT leaking from the seat and the plunger does NOT stick in the energized position, the
problem is electrical.
• If the valve IS leaking from the seat or the plunger DOES stick in the energized position, proceed to the
next step.
Examining the Sleeve Assembly
5. Use a wrench to remove the sleeve assembly.
6. Examine the soft inserts in the plunger for evidence of dirt and/or wear.
7. Examine the inside of the sleeve assembly for evidence of dirt and/or debris.
Cleaning or Replacing the Faulty Part
8. Choose one:
• If the inserts show excessive wear, you must replace the plunger.
• If the valve emits a loud buzzing noise, examine both the inside of the sleeve and upper portion of the
plunger and remove all foreign matter.
Be careful not to damage the sleeve seat or plunger face If you mark either surface, you
must replace the entire sleeve and plunger assembly.
If you must remove the entire valve assembly from the line, be very careful during
reconnection that foreign matter gets into the valve. Pipe-thread chips in either the seat or
the soft insert will cause valve malfunction.
NOTE: Order replacement parts bearing the valve number, voltage, and frequency specified on the name
plate.
9. After part cleaning or replacement, verify that both the flange seal and the return spring are in place.
Reinstalling the Valve
10.Loosely screw the sleeve assembly into the body.
NOTE: Do not connect the valve to the electrical circuit.
Checking for Leakage
11. Before you tighten the sleeve assembly to the body, choose one:
• If the valve has a sleeve port, cap the port and apply pressure to the port leading to the body chamber.
• If the media is air or gas, apply water to the joint and watch for air bubbles.
12.Reattach the name plate, coil, and housing to the body.
13.Carefully tighten the nut at the top of the solenoid valve.
M6 Avalanche 09/13
MAINTENANCE
NOTE: Excessive tightening of the nut can cause unnecessary strain on either the sleeve assembly or the coil
under the housing.
Restart electrical current and pressure.
14.4 Water Pump Maintenance
The unit is equipped with an electrically driven diaphragm pump:
NOTE: Set water pump relief over 50psi with all spray nozzles in the off position. Do not set at a higher
pressure. This can damage the pump.
To maintain the pump:
6. If freezing temperatures are expected, (See Section - Dust Suppression System Winterizing)
14.5 Nozzle Cleaning & Nozzle Replacement
A dust suppression system nozzle needs cleaning when it is clogged and water flow is restricted.
Due to dusty conditions encountered during sweeping operations, dirt and debris particles entering the dust
suppression system are sometimes small enough to pass through the Y strainer. These particles can build up
within a nozzle’s openings, restricting water flow. When this occurs, the nozzle must be cleaned or replaced.
Besides the seven nozzles located in the front spray bar mounted to the front of the truck, three nozzles are
mounted in front of each gutter broom. Additionally, an optional rear spray broom containing five nozzles can
be mounted to the conveyer frame just in front of the main broom.
To clean or replace the nozzle.
1. Remove the spray tip.
2. Wash the strainer and examine it.
3. Wash the spray tip and examine it.
4. Choose one:
• If the spray-tip opening is clogged, insert a small-gauge wire into the spray-tip opening to clear any debris
lodged inside.
• If the spray tip is damaged, get a new one
5. Reassemble the nozzle, replacing any damage parts as necessary.
M6 Avalanche 09/13
MAINTENANCE
The water pump is a diaphragm pump with 5 gpm output at 50 psi. Because the pumps are mounted below the
reservoir, it does not need priming.
M6 AVALANCHE
M6 AVALANCHE 09/13
Printed U.S.A
Version 1.0 09/13
Schwarze M6 Avalanche
PRE-SWEEP CHECKLIST – OUTSIDE WALK AROUND
Safety
□
□
□
Chassis, directional, safety and work lights
Backup alarm
Tire pressure and proper tread depth
Left Gutter
Broom
□
□
□
Broom free of debris, string, wire, etc.
Gutter broom spray nozzles operational and free of debris
Bristle length no less than 6”
Right Gutter
Broom
□
□
□
Broom free of debris, string, wire, etc.
Gutter broom spray nozzles operational and free of debris
Center
Deflector
□
□
□
Center deflector clearance should be 1/8 – 1/4” when lowered to the ground
Center deflector set to center for full width loading
Center deflector set 10 degree left of center for heavy loading from the right
Conveyer Squeegee
□
□
□
□
3” clearance between the flight chains in the center of the conveyer housing
Flight clearance at top shaft and bottom shaft of the conveyer should be 1/16”
Motor drive coupling aligned and secured
Bottom drape is undamaged and in place
Conveyer Belt
□
□
□
□
Proper belt tension, clearance between the belt cleats and bottom of the conveyer
housing
Belt tracking in center of housing
Bottom drape is undamaged and in place
Drag Shoes
□
□
Verify drag shoes are not damaged and rubber not torn
Two safety tether cables in place on each drag shoe
Main Broom
□
□
□
□
□
□
Broom free of debris, wire, string, etc.
Main broom spray nozzles operational and free of debris
Main broom centered in the conveyer 1/8-3/16" gap between conveyer and end of broom
Rear skirt ½” off of ground & bottom angled toward broom
Rear
Compartment
□
□
□
□
□
□
□
□
Engine Oil level
Engine Belt tension & wear
Battery fluid level
Engine Air filter restriction indicator
Drain water from fuel / water separator
Hydraulic oil level
Primary and secondary water filters
Water tank full
Notes: _______________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
Name: _________________
Sweeper Unit: __________________
Not meant to replace DOT Checklist
Date: _________________
Copyright Schwarze Industries, Inc. 2013
Schwarze M6 Avalanche
PRE-SWEEP CHECKLIST – IN CAB SETTINGS
Safety
□
□
Chassis, directional, safety and work lights operational
Water system operational
Engine
□
□
Light material pick up 1800 RPM
Heavy material pick up 2200-2500 RPM
Left Gutter
Broom
□
Set broom pressure to create a 4” strike pattern. Normal 20-30 PSI
with new bristles
Broom pattern 9:00 to 2:00 (Refer to figure)
Broom extension pressure 15-25 PSI (The higher the PSI the wider
the extension)
Broom speed 70-100 RPM’s
□
□
□
Right Gutter
Broom
□
□
□
□
□
□
Broom pattern is consistently 4-6” wide measured from left to right
(Refer to figure)
Broom pressure 15-25 PSI left & right. Offset to reduce coning.
Broom speed is 90-120 RPM’s
Conveyer Squeegee
□
□
Squeegee conveyer speed 60-100 RPM
Conveyer raised in leaf mode for leaf & heavy paper pick up
Conveyer Belt
□
□
Belt conveyer speed 150-220 RPM
Conveyer raised in leaf mode for leaf & heavy paper pick up
Main Broom
□
Set broom pressure to create a 4” strike pattern. Normal 20-30 PSI
with new bristles
Broom pattern 9:00 to 2:00 (Refer to figure)
Broom extension pressure 15-25 PSI (The higher the PSI the wider
the extension)
Broom speed 70-100 RPM’s
Important information to note:






The higher the broom down pressure setting, the higher the broom will go or less down force.
The faster the travel speed the faster the broom speed required.
To reduce main broom carry over (material going over top of broom), reduce main broom speed.
To reduce wear, speed and down pressure should be no greater than what is needed for the job.
When transferring material evenly in from both gutter brooms, center deflector should be center
and straight.
Raise conveyer and reduce main broom down pressure for leaf pick up.
Notes: _______________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
Name: _________________
Sweeper Unit: __________________
Not meant to replace DOT Checklist
Date: _________________
Copyright Schwarze Industries, Inc. 2013

m6 avalanche - Schwarze Industries

Transcription

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