Technical Data - Olympic Pools

The Pool and Spa Heating ExpertsSM
Raypak Versa 055
Spa Heater
Technical Data
Raypak Versa 055 Spa Heater
4"
BTU INPUT 55,000
Shipping Weight 55lbs
32-1/4"
INDOOR
DRAFT
HOOD
24-1/2"
2-3/8"
STACKLESS
TOP
20-3/4"
3/4"
18"
GAS
CONNECTION
2-5/8"
18-9/16"
8-7/16"
4-5/8"
1-11/16"
ELECTRICAL
GAS
An electronic heater using propane gas is “EP”; an electronic heater using natural gas is “EN”. A Millivolt heater using propane gas is “MP”; a Millivolt heater using natural gas is “MN”.
Prefix “B” is for brass headers. Suffix “C” is for copper tubing.
Example: B-R055B-EN-C = Brass headers, 055 model size, electronic ignition, natural gas, copper fin tubes
Versa 055 Standard Features
All models
• PolyTuf Textured Powder Coating
The Raypak gas heater has a polyester-coated, non-corrosive cabinet that is more durable
than solventborne- and waterborne-coated metal cabinets. Every piece of sheet metal goes
through a 7-stage wash system, making certain the powder paint has a perfect bond.
Underneath the tough, yet beautiful finish you will find galvanized metal that offers superior rust prevention and years of durable service.
• Wind-Resistant Design
No need for fans to combat drafting problems. This heater is designed to draft naturally in
outdoor installations with its exclusive low-profile design. It is so thoughtfully and carefully designed it actually protects itself from the things that tend to stifle ordinary pool and
spa heaters. It delivers uninterrupted heating performance regardless of falling leaves,
wind, airborne debris, rain, downdrafts, updrafts, sleet, snow, etc.
• Brass Headers
Brass headers prevent rust stains from harming your pool or spa’s surface, giving you years
of trouble-free swimming pleasure.
• All-Copper-Fin-Tube Heat Exchanger
The fin tubes of the heat exchanger are each made from a single piece of extruded copper.
This integral-fin design allows maximum heat transfer to be attained and maintained.
• 1-1/2” Water Connections
Supplied with every Raypak 055 heater is a set of 1-1/2" flange connections to make your
installation secure and effortless.
• Burner Tray
Every burner tray is built to last, from the stainless steel burners to the aluminized metal
used in the heat sensitive areas. Innovative design allows for the easy removal of the tray
and burners for servicing.
• Fire Tile
A ceramic fiber combustion box keeps your heater running efficiently while keeping the outside jacket cool. By using this space-age material the heater won't retain residual heat
after it is turned off, allowing it to be installed without the use of costly metal heat sinks.
• Fuel-Efficient
Energy-smart Raypak heaters consistently achieve the highest efficiency ratings. They
exceed all federal and state standards.
Electronic ignition models only
• Electronic Ignition
Raypak Versa heaters come standard with intermittent spark ignition pilot safety controls.
What this means is that the pilot only comes on when there is a call for heat. This provides
an energy-efficient way to control your heater’s gas usage by eliminating the need for a continuous pilot.
• Dual Voltage 120/240v
The Raypak Versa electronic heater can easily be hooked up to 120/240v power. The heater
comes factory wired for 240v, but can be easily converted to 120v. No other small heater
offers you this much flexibility.
Millivolt models only
• Mechanical Thermostat
The Raypak millivolt gas heater comes with one mechanical thermostat. This control allows
you to set your pool or spa temperature precisely at your favorite setting.
• Millivolt Controls
No power source is required for the Raypak Millivolt heater. All operating electricity is supplied by the pilot thermocouple.
Quality assurance
• ISO 9001
We are proud to be an ISO 9001 registered manufacturing plant. It’s one more reason why
Raypak is number one in the heater industry today.
• End-of-Line Test
Every Raypak gas pool heater is plumbed and test-fired before it is put in the carton. This
ensures that your heater will work right out of the box and continue to give you years of trouble-free operation.
• CSA-Certified
All of Raypak’s gas pool heaters are CSA-certified and are tested by CSA to the ANSI Z21.56
standard.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6100.26C • 10-01-05
®
The Pool and Spa Heating ExpertsSM
VERSA
ABOVEGROUND
POOL
HEATER
Photo courtesy of Ester Williams, Delair Group
model
105
• 105,000 BTUH
• Natural or propane gas
• Indoor/outdoor
• Standard stackless top
• User-friendly control panel
• High efficiency for economical
operation
• Electronic ignition or millivolt pilot
• Lightweight combustion chamber
• Copper fin tube heat exchanger design
• Completely field serviceable
• Small footprint
• Glass-lined cast iron castings
VERSA 105 Above-Ground Pool Heater
5"
45 3/8"
OUTDOOR
STACK
42-1/8"
INDOOR
DRAFTHOOD
3-3/8"
32-7/8"
STACKLESS
27"
23-7/8"
2-1/2"
Fig # 9296
3/4" GAS
CONNECTION
7-3/4"
GAS
12-3/4"
2-3/4"
ELECTICAL
20-1/8"
Note: Outdoor stack & indoor drafthoods can be supplied but
must be ordered separately.
Specifications
Shipping Weight (lbs.)
Heater w/Stackless Top
Model
BTUH Input
(000)
Water
Connections
C-105
105
1-1/2”
Glass-lined
cast iron
113
B-105
105
1-1/2” & 2”
Bronze
113
Casting
Heating Capacity
Patented Econotherm Heat Exchanger
The table below shows the heating capacity of the VERSA 155 in
temperature rise per hour for a given pool size. For example, the
heater will raise the temperature of a 400-square-foot pool 1 °F per
hour.
Your VERSA is equipped with a unique all-copper-fin-tube heat
exchanger, designed for efficient heat transfer, and built to provide
years of trouble-free performance. Both header castings are made
of porcelainized cast iron for durability and resistance to corrosion.
Your VERSA is also available with optional bronze headers for
completely rust-free operation.
Above-Ground Pool Size (Square Feet)
Temp. rise per hour
300
400
500
1-1/4 °F
1 °F
3/4 °F
Two-Year Limited Warranty against defects in materials and
workmanship (see warranty for details). In addition, every VERSA is
thoroughly tested in simulated conditions before shipment.
Raypak, Inc.
2151 Eastman Ave, Oxnard, CA 93030
• (805) 278-5300 • Fax (800) 872-9725
Raypak Canada Limited
2805 Slough Street, Mississauga, Ontario, Canada L4T IG2
• (905) 677-7999 • Fax (905) 677-8036
www.raypak.com
Litho in U.S.A. ©1999 Raypak, Inc. Catalog No. 6100.25E Effective: 03-15-05 Replaces: 03-01-04
Raypak reserves the right to change these specifications without notice.
The Pool and Spa Heating ExpertsSM
Raypak Versa 130
Pool and Spa Heater
Technical Data
Raypak Versa 130 Gas Heater
6
BTU INPUT 130,000
15-13/32
4-3/8
4-1/4
46-41/64
HIGH WIND
OUTDOOR TOP
(OPTIONAL)
ON/OFF
SWITCH
THERMOSTAT
32-21/32
STACKLESS
OUTDOOR TOP
(SUPPLIED)
26-55/64
18-1/4
ELECTRICAL
CONNECTION
42-3/8
INDOOR
DRAFTHOOD
(OPTIONAL)
21-21/32
11-7/16
GAS
CONNECTION
ALL DIMENSIONS ARE IN INCHES
26-11/32
12-7/8
Shipping Weight 125lbs
An electronic heater using propane gas is “EP”; an electronic heater using natural gas is “EN”. A Millivolt heater using propane gas is “MP”; a Millivolt heater using natural gas is “MN”.
Prefix “P” is for plastic (polymer) headers. Suffix “X” is for cupro-nickel tubing; “C” is for copper tubing
Example: P-R130A-EN-X = Plastic headers, 130 model size, electronic ignition, natural gas, cupro-nickel
Versa 130 Standard Features
All models
• PolyTuf Textured Powder Coating
The Raypak gas heater has a polyester-coated, non-corrosive cabinet that is more durable
than solventborne- and waterborne-coated metal cabinets. Every piece of sheet metal goes
through a 7-stage wash system, making certain the powder paint has a perfect bond.
Underneath the tough, yet beautiful finish you will find galvanized metal that offers superior rust prevention and years of durable service.
• Wind-Resistant Design
No need for fans to combat drafting problems. This heater is designed to draft naturally in
outdoor installations with its exclusive low-profile design. It is so thoughtfully and carefully designed it actually protects itself from the things that tend to stifle ordinary pool and
spa heaters. It delivers uninterrupted heating performance regardless of falling leaves,
wind, airborne debris, rain, downdrafts, updrafts, sleet, snow, etc.
• Polymer Headers
Polymer headers prevent rust stains from harming your pool or spa’s surface, giving you
years of trouble-free swimming pleasure.
• All-Copper-Fin-Tube Heat Exchanger
The fin tubes of the heat exchanger are each made from a single piece of extruded copper.
This integral-fin design allows maximum heat transfer to be attained and maintained.
Cupro-nickel is also available as an optional upgrade.
• Stainless Steel Tube Sheet
Stainless steel tube sheets are used on all Raypak gas heaters. This allows for a completely nonferrous waterway, leaving your pool truly rust-free.
• 2" and 1-1/2” Water Connections
Supplied with every Raypak heater is a set of 1-1/2" PVC hose connections to make your
installation secure and effortless. Easily accommodates 2” plumbing with optional
adapters.
• Burner Tray
Every burner tray is built to last, from the stainless steel burners to the aluminized metal
used in the heat sensitive areas. Innovative design allows for the easy removal of the tray
and burners for servicing.
• Fire Tile
A ceramic fiber combustion box keeps your heater running efficiently while keeping the outside jacket cool. By using this space-age material the heater won't retain residual heat
after it is turned off, allowing it to be installed without the use of costly metal heat sinks.
• Fuel-Efficient
Energy-smart Raypak heaters consistently achieve the highest efficiency ratings. They
exceed all federal and state standards.
Electronic ignition models only
• Electronic Ignition
Raypak electronic ignition heaters come standard with direct spark ignition flame safety
controls. What this means is that the heater only comes on when there is a call for heat.
This provides an energy-efficient way to control your heater’s gas usage by eliminating the
need for a continuous pilot.
• Dual Voltage 120/240v
The Raypak electronic heater can easily be hooked up to 120v power via its own 3-1/2 foot
built in power cord with 3-prong plug. It can also be wired for use with a conduit connection, this allows the installer to wire 120/240v directly to the transformer. No other small
heater offers you this much flexibility.
Millivolt models only
• Mechanical Thermostat
The Raypak millivolt gas heater comes with one mechanical thermostat. This control allows
you to set your pool or spa temperature precisely at your favorite setting.
• Millivolt Controls
No power source is required for the Raypak Millivolt heater. All operating electricity is supplied by the pilot thermocouple.
Quality assurance
• ISO 9001
We are proud to be an ISO 9001 registered manufacturing plant. It’s one more reason why
Raypak is number one in the heater industry today.
• End-of-Line Test
Every Raypak gas pool heater is plumbed and test-fired before it is put in the carton. This
ensures that your heater will work right out of the box and continue to give you years of trouble-free operation.
• Quality Check Points
The Raypak assembly process includes six final assembly quality check points that help to
ensure that every Raypak gas heater is built correctly, and built to last.
• CSA-Certified
All of Raypak’s gas pool heaters are CSA-certified and are tested by CSA to the ANSI Z21.56
standard.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6100.28
10-01-05
®
The Pool and Spa Heating ExpertsSM
VERSA
POOL
AND
SPA HEATER
Photo courtesy of Ester Williams, Delair Group
model
155
• 151,000 BTUH
• Natural or propane gas
• Indoor/outdoor
• User-friendly control panel
• High efficiency for economical
operation
• Electronic ignition or millivolt pilot
• Lightweight combustion chamber
• Copper fin tube heat exchanger design
• Completely field serviceable
• Small footprint
• Patented Unitherm governor eliminates
condensation
• Optional bronze castings 1-1/2” and 2”NPT water connections
VERSA-155 Pool and Spa Heater
6"
3/4" GAS
CONNECTION
45"
49-7/8"
INDOOR
DRAFT
HOOD
OUTDOOR
STACK
35-5/8"
STACKLESS
TOP
26-3/4"
15-1/8"
GAS
3-3/8"
3-3/8"
5-1/2"
14-5/8"
24"
Note: Outdoor stack and indoor drafthood can be supplied but must be ordered separately.
Specifications
Shipping Weight (lbs.)
Model
BTUH
Input
(000)
Castings
Heater
Base
C-155
151
Cast Iron
135
11
8
7
B-155
151
Bronze
135
11
8
7
Stackless
Outdoor
Drafthood
Top
Stack
Patented Econotherm Heat Exchanger
Heating Capacity
Your VERSA is equipped with a unique all-copper-fin-tube heat
exchanger, designed for efficient heat transfer and built to provide
years of trouble-free performance. Both header castings are made
of porcelainized cast iron for durability and resistance to corrosion
and rust. Your VERSA is also available with optional premium
bronze headers for completely rust-free operation.
The table below shows the heating capacity of the VERSA 155 in
temperature rise per hour for a given amount of water. For example,
the heater will raise the temperature of a 400-gallon spa 36 °F in
one hour. (Spa size in gallons = surface area x average depth x 7.5.)
The same heater will raise the temperature of a 400-square-foot
pool 1-1/8 °F in one hour.
Spa Size (Gallons)
Advanced Unitherm Plus Full-Flow System
Condensation-free operation is ensured even with low temperature
inlet water. Both water temperature and flow rate inside the heater
are controlled to eliminate condensation, sooting and scale build-up
that can shorten heater life. More hot water moves through faster,
and more efficiently.
Temp. rise per hour
300
48 °F
400
36 °F
500
29 °F
600
24 °F
700
21 °F
800
15 °F
Pool Size (Square Feet)
Temp. rise per hour
300
400
1-1/3 °F 1-1/8 °F
500
1 °F
600
700
3/4 °F 1/2 °F
-
Two-Year Limited Warranty
The VERSA features a two-year limited warranty against defects in
materials and workmanship (see warranty for details). In addition,
every VERSA is thoroughly tested in simulated field conditions
before shipment.
Raypak, Inc.
2151 Eastman Avenue, Oxnard. CA 93030, (805) 278-5300. Fax (800) 872-9725
Raypak Canada Limited
2805 Slough Street, Mississauga, Ontario, Canada L4T IG2. (905) 677-7999. Fax (905) 677-8036
www.raypak.com
Litho in U.S.A. ©1999 Raypak, Inc. Catalog No. 6100.27D Effective: 03-01-05
Replaces: 04-01-03
Raypak reserves the right to change these specifications without notice.
The Pool and Spa Heating ExpertsSM
Raypak Digital
Pool and Spa Heater
The Raypa
Digital Control
Microprocessor-Controlled Thermostat
The Raypak Digital gas heater is equipped with a microprocessor-based control center. This control allows you to
set your pool or spa temperature precisely at your preferred
setting just by pressing an up or down temperature control
button. The digital display gives you a constant readout of
your water temperature. Just set it, and forget it! Truly simple. If only your VCR were this easy to operate.
Self-Diagnostic
Troubleshooting a Raypak gas heater has never been easier. The Raypak Digital has on-board diagnostic controls
that let the user and the service professional know what is
going on with the heater at all times. In the unlikely event
that a problem develops, the digital display easily points out
the problem and the probable cause. It's like having a service technician built into every heater!
Remote-Compatible
The Raypak Digital is compatible with most major pool control and remote systems on the market today. Any two- or three-wire remote
can connect to the Raypak Digital and be integrated into the pool control system of your choice.
Heat Exchanger
Condensation-Free Operation
Both water temperature and flow rate inside the heater are controlled to help
eliminate condensation, sooting and scale buildup that can shorten the life of
a heater. Raypak engineered the Unitherm Governor specifically for pool
heater applications, regulating low-temperature incoming water to help
reduce condensation. For over 30 years, Raypak has led the industry, setting
the standard for condensation protection.
Rust-Free Waterways
The Raypak Digital, with polymer headers, is equipped with an integral copper finned-tube heat exchanger and stainless steel tube sheets. This unique
construction guarantees rust-free operation, especially important when heating spas and smaller pools. Even the smallest details such as the studs and
nuts are made out of stainless steel. The payoff? A heater that will last year
after year and can easily be serviced if the need should ever arise.
Burners
Stainless Steel Burners
Burner design is a critical component in any gas heater. The stainless
steel burner system used in the Raypak Digital is inherently forgiving
and extremely robust. The burner is self-adjusting to compensate for
gas pressure fluctuations, allowing the heater to always burn clean
and safe.
Smooth Light Off
The soft-opening gas valve ensures smooth turn-on; no “Hard Light”
to worry about. The easily removable burner tray and pilot assembly
make service and maintenance a simple task.
Pilot Ignition
Raypak gas heaters use a spark-to-pilot ignition system. This is the most reliable and robust ignition system available–an industry
proven standard for over 20 years.
SM
Expect More
ak Digital
The right tube for the right application
Copper Fin Tube - Residential
The Raypak Digital is built to last with the highest quality integral
copper fin tube available. Copper is well known for its ability to
efficiently transfer heat, and is the first choice for pool and spa
heat exchanger construction. Pure copper has stood the test of time
as the industry standard for efficiency, quality and product life.
ASME Copper Fin Tube - Commercial
The Raypak Digital ASME is designed specifically to meet
State and local code requirements for public pools and commercial applications. This heater is equipped with a thicker walled fin tube allowing it to
meet the ASME certification requirements.
Cupro-Nickel Fin Tube - Specialty
Raypak Digital heaters can be ordered with cupro-nickel fin tube heat
exchangers for added protection against aggressive water chemistry. Although
rare, there are certain applications, like health club spa’s, where copper is just not
the best choice. Cupro-nickel offers superior tolerance to bad and fluctuating water
chemistry, thanks to a harder surface and a thicker walled fin tube.
ASME
ASME
The Raypak Digital heater is also available in an
optional ASME version. Raypak has state inspectors
on-site daily performing certifications for our pool
heater and commercial boiler production that may
require ASME. Being in the boiler business for over 50
years truly makes Raypak the leader for your commercial needs. Why ASME? Most local codes require that
public pools, pools that are in condominiums, apartments, or other commercial applications, be ASME
certified. ASME stands for American Society of
Mechanical Engineers, a non-profit group which sets
many industrial and manufacturing standards. A pool heater that is made to ASME standards must perform to a set of specifications as determined by ASME, specifically in relation to the operating water pressure the appliance can handle. Each and every ASME
heat exchanger that goes into a Raypak heater is certified by a state inspector to make
sure it complies with all ASME codes for pool heaters.
L
W
On-site state inspectors
Glass-Lined Cast Iron Headers
Raypak has applied its years of commercial boiler experience to the design of the cast
iron glass-lined header. A metal header design allows for the higher working pressures
required by ASME. Only after the material meets the stress analysis and metal composition tests is it approved for use in an ASME unit.
Cast iron headers
Anything But Basic
Cabinet
Heat Exchanger
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Outdoor top - (standard)
Wind-resistant design
Channels rainwater out
Textured powder-coat finish
Optional indoor top
Digital Controls
•
•
•
•
•
•
Microprocessor-controlled
Built-in diagnostics
Backlit LCD display
Pool and spa settings
Lexan cover
Remote-compatible
2” CPVC Connections
High Limits and Controls
Burner Tray
•
•
•
•
•
•
•
Integral copper fin tube (standard)
Automatic bypass
Unitherm governor
Polymer headers
Stainless steel tube sheet
Reversible for left-side
water connections.
ASME - (optional)
Cupro-nickel - (optional)
• Mounted on the in/out header
Easily removable
Stainless steel burners
Brass orifices
Aluminized metals
Stainless steel heat shield
Spark-to-pilot ignition
Soft-opening gas valve
Ceramic Fiber
Combustion Chamber
Non-Combustible Base
• Heater can be installed on a
• combustible surface
120/240V
Model
BTUH Input
206
266
336
406
199,500
266,000
332,500
399,000
• Incoming power can be
• connected to the right or
• left side.
Optional D-2 Power Vent
D-2 Power Vent
Sometimes, equipment rooms or unusual venting configurations require the use of a power
vent. Being the heater experts, we have this option for you when the need may arise.
Through-the-Wall Capable
The D-2 Power Vent assembly is a Category III mechanical draft venting system that operates
under a positive static pressure and prevents excessive condensate production in the vent. All
sizes are capable of relieving flue gases up to a maximum of 100 equivalent feet of vent
length. All models have a standard 4”-diameter exhaust connection.
Multi-Position
Using the Raypak-supplied adjustable 90° elbow, the flue gases may be discharged in any
direction (see D-2 Power Vent manual for details). The D-2 Power Vent is also dual-voltage
capable (120/240 volt) and engineered for long life and smooth operation.
D-2 Power Vent
For dimensions and technical specifications, see catalog number 6000.35.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice.
Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030, (805) 278-5300. Fax (800) 872-9725
Raypak Canada Limited 2805 Slough Street, Mississauga, Ontario, Canada L4T IG2. (905) 677-7999. Fax (905) 677-8036
www.raypak.com
Litho in U.S.A. ©2004 Raypak, Inc. Catalog No. 6000.12A Effective: 2-15-05
The Pool and Spa Heating ExpertsSM
Raypak Digital Low NOx
Pool and Spa Heater
The Raypak Digital Low NOx
Digital Control
Microprocessor-Controlled Thermostat
The Raypak Digital gas heater is equipped with a microprocessor-based control center. This control allows you to
set your pool or spa temperature precisely at your preferred
setting just by pressing an up or down temperature control
button. The digital display gives you a constant readout of
your water temperature. Just set it, and forget it! Truly simple. If only your VCR were this easy to operate.
Self-Diagnostic
Troubleshooting a Raypak gas heater has never been easier. The Raypak Digital has on-board diagnostic controls
that let the user and the service professional know what is
going on with the heater at all times. In the unlikely event
that a problem develops, the digital display easily points out
the problem and the probable cause. It's like having a service technician built into every heater!
Remote-Compatible
The Raypak Digital is compatible with most major pool control and remote systems on the market today. Any two- or three-wire remote
can connect to the Raypak Digital and be integrated into the pool control system of your choice.
Heat Exchanger
Condensation-Free Operation
Both water temperature and flow rate inside the heater are controlled to help
eliminate condensation, sooting and scale buildup that can shorten the life of
a heater. Raypak engineered the Unitherm Governor specifically for pool
heater applications, regulating low-temperature incoming water to help
reduce condensation. For over 30 years, Raypak has led the industry, setting
the standard for condensation protection.
Rust-Free Waterways
The Raypak Digital, with polymer headers, is equipped with an integral copper finned-tube heat exchanger and stainless steel tube sheets. This unique
construction guarantees rust-free operation, especially important when heating spas and smaller pools. Even the smallest details such as the studs and
nuts are made out of stainless steel. The payoff? A heater that will last year
after year and can easily be serviced if the need should ever arise.
Burners
Stainless Steel Burners
Burner design is a critical component in any gas heater. The stainless steel burner
system used in the Raypak Digital is inherently forgiving and extremely robust. The
burner is self-adjusting to compensate for gas pressure fluctuations, allowing the
heater to always burn clean and safe.
Fan-Assisted Combustion
Not all low NOx heaters are made the same. The Raypak Low NOx design uses a
fan to provide cool, controlled combustion air to the burners. Other brands use a fan
to pull hot flue gases through the heater. The Raypak design allows the heater to
outperform all others during cold starts and provides longer component life.
Pilot Ignition
The Raypak Digital use a spark-to-pilot ignition system. This is the most reliable and
robust ignition system available–an industry proven standard for over 20 years.
SM
Expect More
Choices
3 Levels of Performance
Copper Fin Tube - Residential
The Raypak Digital is built to last with the highest quality integral
copper fin tube available. Copper is well known for its ability to
efficiently transfer heat, and is the first choice for pool and spa
heat exchanger construction. Pure copper has stood the test of time
as the industry standard for efficiency, quality and product life.
ASME Copper Fin Tube - Commercial
The Raypak Digital ASME is designed specifically to meet
State and local code requirements for public pools and commercial applications. This heater is equipped with a thicker walled fin tube allowing it to
meet the ASME certification requirements.
Cupro-Nickel Fin Tube - Specialty
Raypak Digital heaters can be ordered with cupro-nickel fin tube heat
exchangers for added protection against aggressive water chemistry. Although
rare, there are certain applications, like health club spa’s, where copper is just not
the best choice. Cupro-nickel offers superior tolerance to bad and fluctuating water
chemistry, thanks to a harder surface and a thicker walled fin tube.
ASME
ASME
The Raypak Digital heater is also available in an
optional ASME version. Raypak has state inspectors
on-site daily performing certifications for our pool
heater and commercial boiler production that may
require ASME. Being in the boiler business for over 50
years truly makes Raypak the leader for your commercial needs. Why ASME? Most local codes require that
public pools, pools that are in condominiums, apartments, or other commercial applications, be ASME
certified. ASME stands for American Society of
Mechanical Engineers, a non-profit group which sets
many industrial and manufacturing standards. A pool heater that is made to ASME standards must perform to a set of specifications as determined by ASME, specifically in relation to the operating water pressure the appliance can handle. Each and every ASME
heat exchanger that goes into a Raypak heater is certified by a state inspector to make
sure it complies with all ASME codes for pool heaters.
L
W
On-site state inspectors
Glass-Lined Cast Iron Headers
Raypak has applied its years of commercial boiler experience to the design of the cast
iron glass-lined header. A metal header design allows for the higher working pressures
required by ASME. Only after the material meets the stress analysis and metal composition tests is it approved for use in an ASME unit.
Cast iron headers
Anything But Basic
Cabinet
Heat Exchanger
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Outdoor top - (standard)
Wind-resistant design
Channels rainwater out
Textured powder-coat finish
Optional indoor top
Digital Controls
•
•
•
•
•
•
Microprocessor-controlled
Built-in diagnostics
Backlit LCD display
Pool and spa settings
Lexan cover
Remote-compatible
2” CPVC Connections
High Limits and Controls
Burner Tray
•
•
•
•
•
•
•
Integral copper fin tube (standard)
Automatic bypass
Unitherm governor
Polymer headers
Stainless steel tube sheet
Reversible for left-side
water connections.
ASME - (optional)
Cupro-nickel - (optional)
• Mounted on the in/out header
Easily removable
Stainless steel burners
Brass orifices
Aluminized metals
Stainless steel heat shield
Spark-to-pilot ignition
120/240V Combustion fan motor
Ceramic Fiber
Combustion Chamber
Non-Combustible Base
• Heater can be installed on a
• combustible surface
120/240V
Model
BTUH Input
207
267
337
407
199,500
266,000
332,500
399,000
• Incoming power can be
• connected to the right or
• left side.
Optional D-2 Power Vent
D-2 Power Vent
Sometimes, equipment rooms or unusual venting configurations require the use of a power
vent. Being the heater experts, we have this option for you when the need may arise.
Through-the-Wall Capable
The D-2 Power Vent assembly is a Category III mechanical draft venting system that operates
under a positive static pressure and prevents excessive condensate production in the vent. All
sizes are capable of relieving flue gases up to a maximum of 100 equivalent feet of vent
length. All models have a standard 4”-diameter exhaust connection.
Multi-Position
Using the Raypak-supplied adjustable 90° elbow, the flue gases may be discharged in any
direction (see D-2 Power Vent manual for details). The D-2 Power Vent is also dual-voltage
capable (120/240 volt) and engineered for long life and smooth operation.
D-2 Power Vent
For dimensions and technical specifications, see catalog number 6000.36.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice.
Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030, (805) 278-5300. Fax (800) 872-9725
Raypak Canada Limited 2805 Slough Street, Mississauga, Ontario, Canada L4T IG2. (905) 677-7999. Fax (905) 677-8036
www.raypak.com
Litho in U.S.A. ©2004-2005 Raypak, Inc. Catalog No. 6000.23B Effective: 04/01/05
Technical Data
Digital and Millivolt Gas Heaters
B
H
CAN
BE IN EATER
STALL
ON A
E
COMB D DIRECT
LY
USTIB
SURF
ACE! LE
8-7/8"
4-3/8"
J
(6-5/8" ASME)
(3-3/8" ASME)
C
INDOOR
DRAFTHOOD
38"
32-11/16"
40"
ELECTRICAL
CONNECTION
STACKLESS
OUTDOOR TOP
26-5/8"
(28-5/8" ASME)
13-1/4"
GAS
CONNECTION
Amp Draw
120 volt 240 volt
A
28"
Digital
4
2
Shipping Weights (lbs)
Heater
Model
BTUH
Input
(000)
(A)
Cabinet
Width
R206A
R266A
R336A
R406A
199.5
266.0
332.5
399.0
20”
23”
26”
29”
(B)
(C)
Flue
Indoor
(J)
Diameter Drafthood Minimum
6”
7”
8”
9”
61-5/8”
62”
63”
64-1/2”
11-7/8”
11”
10-5/8”
12-5/16”
Gas
Conn.
Water
Conn.
3/4”
3/4”
3/4”
3/4”
2”
2”
2”
2”
w/ Polymer w/ Cast Iron
Headers
Headers
and Stackless and Stackless
Top
Top
187
210
230
249
206
229
249
268
Indoor
Drafthood
12
15
17
20
Designation for a Digital heater using propane gas is “EP”; a Digital heater using natural gas is “EN”.
Designation for a Millivolt heater using propane gas is “MP”; a Millivolt heater using natural gas is “MN”.
Prefix “P” is for plastic (polymer) headers; “C” is for cast iron (ASME) headers.
Suffix “X” is for cupro-nickel tubing; “C” is for copper tubing
Example: P-R406A-EN-X = Plastic headers, 406 model size, digital, natural gas, cupro-nickel
Reduce input 4% for each 1000 feet above sea level when installed above 2000 feet elevation.
Manufactured under Patent No. 3,623,458.
Plastic (polymer) headers cannot be used for installations requiring ASME certification.
Swimming Pool and Spa
Heating Products
The Pool and Spa Heating
Expertssm
Technical Data
Features
All models
Digital models only
• PolyTuf Textured Powder Coating
The Raypak gas heater has a polyester-coated, non-corrosive cabinet that is more
durable than solventborne- and waterborne-coated metal cabinets. Every piece of
sheet metal goes through a 7-stage wash system, making certain the powder
paint has a perfect bond. Underneath the tough, yet beautiful finish you will find
galvanized metal that offers superior rust prevention and years of durable
service.
• Wind-Resistant Design
No need for fans to combat drafting problems. This heater is designed to draft
naturally in outdoor installations with its exclusive low-profile design. It is so
thoughtfully and carefully designed it actually protects itself from the things that
tend to stifle ordinary pool and spa heaters. It delivers uninterrupted heating
performance regardless of falling leaves, wind, airborne debris, rain, downdrafts,
updrafts, sleet, snow, etc.
• Polymer Headers
Polymer headers prevent rust stains from harming your pool’s surface, giving you
years of trouble-free swimming pleasure.
• All-Copper-Fin-Tube Heat Exchanger
The fin tubes of the heat exchanger are each made from a single piece of extruded
copper. This integral-fin design allows maximum heat transfer to be attained and
maintained. Cupro-nickel is also available as an optional upgrade.
• Stainless Steel Tube Sheet
Stainless steel tube sheets are used on all Raypak heaters with the polymer
headers. This allows for a completely nonferrous waterway, leaving your pool truly
rust-free.
• CPVC 2" Water Connections
Standard with every Raypak is a set of 2" slip-fit CPVC water connections to make
your installation secure and effortless.
• Condensation Protection
The Unitherm Governor helps reduce condensation from low inlet water
temperatures. It automatically regulates the water flow to help keep the water
temperature in the heat exchanger above 105°F. Both water temperature and
water flow rate are controlled to eliminate condensation, sooting, and scale
build-up that can shorten heater life.
• High Flow Rates
The Raypak gas heater comes with an automatic bypass built into the header.
You'll find that the heater is capable of handling water flow at a rate up to 125
gpm.
• Burner Tray
Every burner tray is built to last, from the stainless steel burners to the
aluminized metal used in the heat sensitive areas. Innovative design allows for
the easy removal of the tray and burners for servicing.
• Fire Tile
A ceramic fiber combustion box keeps your heater running efficiently while
keeping the outside jacket cool. By using this space-age material the heater
won't retain residual heat after it is turned off, allowing it to be installed without
the use of costly metal heat sinks.
• Fuel-Efficient
Energy-smart Raypak heaters consistently achieve the highest efficiency ratings.
They exceed all federal and state standards.
• Microprocessor-Controlled Thermostat
The Raypak Digital gas heater features a microprocessor-based control center.
This control allows you to set your pool or spa temperature precisely at your
favorite setting just by pressing the up or down temperature control buttons.
• Self-Diagnostic
On-board diagnostic controls let the user and the service professional know what
is going on with the heater at all times. In the event that you would ever have a
problem with the heater, the digital display will indicate the source.
• Remote-Compatible
Compatible with most major pool control and remote systems on the market
today. Any two-wire or three-wire remote can connect to the heater and be
integrated into the pool control system of your choice.
• Electronic Ignition
Raypak Digital heaters come standard with intermittent spark ignition pilot
safety controls. What this means is that the pilot only comes on when there is a
call for heat. This provides an energy-efficient way to control your heater’s gas
usage by eliminating the need for a continuous pilot.
Millivolt models only
• Mechanical Thermostat
The Raypak Millivolt gas heater comes with one mechanical thermostat. This
control allows you to set your pool or spa temperature precisely at your favorite
setting.
• Millivolt Controls
No power source is required for the Raypak Millivolt heater. All operating
electricity is supplied by the pilot thermocouple.
Quality assurance
• ISO 9001
We are proud to be an ISO 9001 registered manufacturing plant. It’s one more
reason why Raypak is number one in the heater industry today.
• End-of-Line Test
Every Raypak gas pool heater is plumbed and test-fired before it is put in the
carton. This ensures that your heater will work right out of the box and continue
to give you years of trouble-free operation.
• Quality Check Points
The Raypak assembly process includes six final assembly quality check points
that help to ensure that every Raypak gas heater is built correctly, and built to
last.
• CSA-Certified
All of Raypak’s gas pool heaters are CSA-certified and are tested by CSA to the
ANSI Z21.56 standard.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6000.35 • 10-01-04
Technical Data
Digital Low NOx Gas Heaters
B
H
CAN
BE IN EATER
STALL
ON A
E
COMB D DIRECT
LY
USTIB
SURF
ACE! LE
C
8-7/8"
4-3/8"
J
INDOOR
DRAFTHOOD
(6-5/8" ASME)
(3-3/8" ASME)
34"
26-1/2"
STACKLESS
OUTDOOR TOP
ELECTRICAL
CONNECTION
31-13/16"
20-1/2"
(22-1/2" ASME)
7-3/4"
GAS
CONNECTION
Amp Draw
A
120 volt 240 volt
28"
6
3
Shipping Weights (lbs)
Heater
Model
BTUH
Input
(000)
(A)
Cabinet
Width
R207A
R267A
R337A
R407A
199.5
266.0
332.5
399.0
20”
23”
26”
29”
(B)
(C)
Flue
Indoor
(J)
Diameter Drafthood Minimum
6”
7”
8”
9”
55-5/8”
56”
57”
58-1/2”
12”
11-1/8”
10-3/4”
12-1/2”
Gas
Conn.
Water
Conn.
3/4”
3/4”
3/4”
3/4”
2”
2”
2”
2”
w/ Polymer w/ Cast Iron
Headers
Headers
and Stackless and Stackless
Top
Top
174
197
219
237
193
216
238
256
Indoor
Drafthood
12
15
17
20
Designation for a Digital heater using natural gas is “EN”.
Prefix “P” is for plastic (polymer) headers; “C” is for cast iron (ASME) headers.
Suffix “X” is for cupro-nickel tubing; “C” is for copper tubing
Example: P-R407A-EN-X = Plastic headers, 407 model size, digital, natural gas, cupro-nickel
For elevations above 5000 feet consult the factory.
Manufactured under Patent No. 3,623,458.
Plastic (polymer) headers cannot be used for installations requiring ASME certification.
Swimming Pool and Spa
Heating Products
The Pool and Spa Heating
Expertssm
Technical Data
Features
All models
• PolyTuf Textured Powder-Coating
The Raypak gas heater has a polyester-coated, non-corrosive cabinet that is more
durable than solventborne- and waterborne-coated metal cabinets. Every piece of
sheet metal goes through a 7-stage wash system, making certain the powder
paint has a perfect bond. Underneath the tough, yet beautiful finish you will find
galvanized metal that offers superior rust prevention and years of durable
service.
• Wind-Resistant Design
This heater is designed to draft naturally in outdoor installations with its
exclusive low-profile design. It is so thoughtfully and carefully designed it
actually protects itself from the things that tend to stifle ordinary pool and spa
heaters. It delivers uninterrupted heating performance regardless of falling
leaves, wind, airborne debris, rain, downdrafts, updrafts, sleet, snow, etc. .
• Polymer Headers
Polymer headers prevent rust stains from harming your pool’s surface, giving you
years of trouble-free swimming pleasure.
• All-Copper-Fin-Tube Heat Exchanger
The fin tubes of the heat exchanger are each made from a single piece of extruded
copper. This integral-fin design allows maximum heat transfer to be attained and
maintained. Cupro-nickel is also available as an optional upgrade.
• Stainless Steel Tube Sheet
Stainless steel tube sheets are used on all RP2100 heaters with the polymer
headers. This allows for a completely nonferrous waterway, leaving your pool truly
rust-free.
• CPVC 2" Water Connections
Standard with every Raypak is a set of 2" slip-fit CPVC water connections to make
your installation secure and effortless.
• Condensation Protection
The Unitherm Governor helps reduce condensation from low inlet water
temperatures. It automatically regulates the water flow to help keep the water
temperature in the heat exchanger above 105°F. Both water temperature and
water flow rate are controlled to eliminate condensation, sooting, and scale
build-up that can shorten heater life.
• High Flow Rates
The Raypak gas heater comes with an automatic bypass built into the header.
You'll find that the heater is capable of handling water flow at a rate up to 125
gpm.
• Burner Tray
Every burner tray is built to last, from the stainless steel burners to the
aluminized metal used in the heat sensitive areas. Innovative design allows for
the easy removal of the tray and burners for servicing.
• Fire Tile
A ceramic fiber combustion box keeps your heater running efficiently while
keeping the outside jacket cool. By using this space-age material the heater
won't retain residual heat after it is turned off, allowing it to be installed without
the use of costly metal heat sinks.
• Fuel-Efficient
Energy-smart Raypak heaters consistently achieve the highest efficiency ratings.
They exceed all federal and state standards.
• Microprocessor-Controlled Thermostat
The Raypak Digital gas heater features a microprocessor-based control center.
This control allows you to set your pool or spa temperature precisely at your
favorite setting just by pressing the up or down temperature control buttons.
• Self-Diagnostic
On-board diagnostic controls let the user and the service professional know what
is going on with the heater at all times. In the event that you would ever have a
problem with the heater, the digital display will indicate the source.
• Remote-Compatible
Compatible with most major pool control and remote systems on the market
today. Any two-wire or three-wire remote can connect to the heater and be
integrated into the pool control system of your choice.
• Electronic Ignition
Raypak Digital heaters come standard with intermittent spark ignition pilot
safety controls. What this means is that the pilot only comes on when there is a
call for heat. This provides an energy-efficient way to control your heater’s gas
usage by eliminating the need for a continuous pilot.
• Low Emissions
The Raypak Low NOx gas heater complies with the most stringent state and
county emissions laws. NOx emissions are less than 40 nanograms per joule.
• Fan-Assisted Combustion
A fan delivers cool, controlled combustion air to the sealed burners. Other brands
use a fan to pull hot flue gases through the heater. The Raypak design allows the
heater to outperform others during cold starts and provides longer component
life.
Quality assurance
• ISO 9001
We are proud to be an ISO 9001 registered manufacturing plant. It’s one more
reason why Raypak is number one in the heater industry today.
• End-of-Line Test
Every Raypak gas pool heater is plumbed and test-fired before it is put in the
carton. This ensures that your heater will work right out of the box and continue
to give you years of trouble-free operation.
• Quality Check Points
The Raypak assembly process includes six final assembly quality check points
that help to ensure that every Raypak gas heater is built correctly, and built to
last.
• CSA-Certified
All of Raypak’s gas pool heaters are CSA-certified and are tested by CSA to the
ANSI Z21.56 standard.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6000.36 • 10-01-04
The Pool and Spa Heating ExpertsSM
Raypak Heat Pump
Pool and Spa Heater
Raypak Titaniu
Maximize your return...
It’s true, nothing beats a gas heater for bringing your pool or spa up to temperature
rapidly, but it can be expensive to operate. Keep in mind that with a gas heater, you
also need to run expensive gas lines, or install an unsightly propane storage tank.
Installing a Raypak heat pump can save you money compared to a gas heater installation. Raypak units operate quietly, cleanly and most of all efficiently. Installation
is no harder than installing a pool pump. Now you can trust your backyard investment to the same people who have been in homes across America for over 75 years.
Your Raypak heat pump is designed to provide years of safe, reliable service, and
can save you money over time compared to other heating methods. Ask your
Raypak heat pump dealer for more details!
Classic Series
Extend Your Swim Season in Comfort...
A Raypak heat pump can turn your backyard pool investment into resort style living almost year
round. Get the most out of your pool by keeping it comfortable and open longer. A Raypak heat
pump will give you the flexibility of warming your pool water in the months before and after your normal swim season. Your backyard evening events are rarely slowed down by cool weather when you
have a Raypak heat pump on duty.
Reliability...
Raypak heat pumps are the most reliable and robust units
on the market today. In the unlikely event that you have a
service problem, one toll-free call will have your heater up
and running again. It’s that simple. Raypak heat pumps
are truly hassle-free.
Model
Profession
5100ti
Classic
6300ti
8300ti
Spiral "Rifled" Titanium Tube
And they said it couldn't be done…Titanium has gained world recognition in just about every industry for its "nearly unbreakable" qualities. Additionally, due to Titanium's rigidity, it has been nearly impossible to design an ultra-efficient heat exchanger using this metal.
Raypak is the first company to offer the Spiral "Rifled" Titanium Tube
heat exchanger. This proven technique drastically increases the surface area where super-heated gases can safely transfer heat to water.
Rifling a Titanium Tube Heat Exchanger provides a truly efficient waterway that withstands the abuses of harsh
pool chemistry and erosion. The spiral "rifled" exchanger also helps reduce deposit build-up, and increases efficiency by performing a “scoop-and-lift”action. While neither Titanium nor rifling is new to the heat pump industry, leave it to Raypak to bring the best of both worlds together to maximize your backyard investment!
Quality • Reliabi
m Heat Pumps
Direct-Set Dual Thermostat
Raypak heat pumps are carefully designed and built with features
that pool owners desire most. Take the Direct-Set Thermostat for
example. The easy-to-read, easy-to-use dials allow you to set your
water temperature just the way you like it. Gone are the days of the
guesswork involved with having to choose between the 'blue & red
swoosh' like on your car's A/C…now you have the temperature targets displayed right on the dial! In addition, all Raypak heat pumps
are built with separate Pool and Spa thermostats...standard! No
cost-cutting here! This feature allows you to "set it and forget it"
when it comes to customizing your settings on both bodies of water.
Remote Compatible
All Raypak heat pumps are compatible with the industry’s most
popular remote systems. Plus, wiring a remote has never been easier, since every Raypak heat pump comes with a simple-to-use terminal strip located right inside the junction box.
Indicator Lights
Professional Series
BTUH
Output
nal Series
All Raypak Heat Pumps come standard with an indicator light
panel. This simple, yet effective system tells you quickly the status
of the pool temperature, the system flow and the electrical power.
2” PVC Union Water Connections
All Raypak heat pumps are equipped with 2” (PVC union) plumbing connections. This
allows for ease of installation and future serviceability should the need ever arise.
100,000
Built-In Internal Bypass
Series
115,000
137,000
Automatically compensates for normal day-to-day changes in your pool’s hydraulics,
maximizing heat transfer efficiency.
DuraSteelTM Powder-Coated Cabinet
Our exclusive DuraSteel Cabinet is zinc-chromate-plated, and polyester powder-coated making it non-corrosive and much more durable than a plastic cabinet. It’s the
same rugged construction used by all the major air conditioner manufacturers.
Copeland ScrollTM Compressor – Your Choice for Quiet & Reliable Operation
The Copeland Scroll compressor in your Raypak heat pump is the same workhorse that is used
in air conditioners all around the world! The simple design of the Copeland Scroll compressor
builds in reliability and allows it to operate at lower sound and vibration levels than reciprocating compressors. In fact, tests have shown that Scroll compressors are up to three times quieter
than reciprocating models. Durability is based on a very robust design and contains only a few
moving parts. Because the Copeland Scroll compressor starts unloaded, strain on the motor is
considerably reduced. During rough operating conditions, spiral components within the unit
reposition themselves to protect the compressor from damage. Millions of air conditioners can't
be wrong…the performance of a Copeland Scroll compressor gets better with time: it "wears in,"
not out.
lity • Comfort
Raypak Power Defrost
Low Ambient Temperature
There are some climates that can challenge a heat pump’s performance. Areas that are subject to lower ambient temperatures, have a tendency to cause ice to build up on a heat pump's
condensing coil. This ice could damage a heat pump's internal components while starving the
unit of the air flow it needs to work properly. To combat this, most manufacturers build their
heat pumps with a "Defrost Mode." What most manufacturers don't tell you is that their units
can not heat your pool water while defrosting the coil!
With a Raypak Power Defrost heat pump, you can have your cake, and eat it, too! How is this
possible? ...simple! The more time your heat pump can spend heating the water, the quicker
you will achieve your desired swim temperature. While heating your pool, if the Raypak Power
Defrost Heat Pump senses damaging ice build up, the Power Defrost feature redirects a small
amount of the hot Freon gas back through the Condensing Coil. This removes any ice that may be forming
on the coil without stopping the heating process! This means that a Raypak Power Defrost heat pump gives
you the freedom to continue to heat your pool water even when the unit is defrosting itself. So while your
neighbor's "other brand" of heat pump has stopped heating the water and is still trying to “break the ice,”
you and your family will be swimming!
BTUH
Model
Output
Classic Series
6300tiPD
115,000
8300tiPD
137,000
Specialty Models
Heat-Cool Models
Hot Summer Days
Raypak Heat-Cool units extend your swim season even longer! Just the right heat pump for climates that, in
addition to having cooler-than-comfortable temperatures, can also have extremely hot summer months. With a
Raypak Heat-Cool heat pump, your water temperature will always be comfortable. Just as households around
the world have trusted us to heat their water during the colder months…Raypak will also have you relaxing in
your pool during the hot days of summer with cool, refreshing, chilled pool water. Having the ability to pull out
the extra degrees Mother Nature put in will make your pool the envy of the neighborhood. No matter what time
of year, a Raypak Heat-Cool will have you swimming when others won’t venture outside.
How Does it Work?
Raypak Heat-Cool units have a unique reversing valve which
enables the heat pump to not only take the chill out of the water,
but also put it back in...Cooling your pool water during the hot summer months! Normally, a heat pump will gather heat energy from
the air with its condensing coil. Using Freon, and several other
components, the heat is transferred over to your pool water. By
reversing this process the heat pump can actually take heat out of
the water, transfer it to the Freon, and eventually run it through the
condensing coil. The condensing coil dissipates the heat into the
air, much like a cars radiator.
Model
BTUH
Heating
Classic Series
BTUH
Cooling
6300tiHC
115,000
83,000
6300tiLH
115,000
–
6300tiLHHC
115,000
83,000
Low-Humidity Models
Dual-Coil Design
Raypak Low Humidity units utilize a Dual-Coil Evaporator which maximizes heating in areas of low-humidity.
Based on outside conditions, the unit decides to run on either one, or both, coils allowing the compressor to
always run at peak performance. This helps to maintain the highest possible heat capture in the most humidity-challenged environments.
For dimensions and technical specifications,see catalog number
6000.18.1 Professional Series, 6000.18.2 Classic Series and 6000.18.4 Specialty Series.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice.
Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030, (805) 278-5300. Fax (800) 872-9725
Raypak Canada Limited 2805 Slough Street, Mississauga, Ontario, Canada L4T IG2. (905) 677-7999. Fax (905) 677-8036
www.raypak.com
Litho in U.S.A. ©2004-2006 Raypak, Inc.
6000.18B Effective 10-1-05
Technical Data
Professional Series Heat Pumps
2" WATER
CONNECTION
A
3-3/8
1-7/8
D
3
C
4-3/16
B
ALL DIMENSIONS ARE IN INCHES
MODEL
Heat BTUH Output
MODEL
A
5100
34-7/8
6100 42-15/16
B
23
27-3/16
RHP 5100
RHP 6100
100,000
110,000
C
35
37
D
9-5/16
11-1/16
80°F Air 80% RH 80°F Water
C.O.P.
Compressor
Refrigerant
Voltage
Minimum Circuit Ampacity
Maximum Breaker Size (Amps)
Electrical Input (kw)
Heat Exchanger
Water Flow (gpm)
Shipping Weight (lbs.)
4.9
5.2
Copeland Scroll
R-22
R-22
208/230V-1Ph-60Hz
38
40
50
60
6.0
6.2
High-Nickel Alloy
15-80
15-80
290
325
To see our Premium heat pump offering, see catalog 6000.18.2
Swimming Pool and Spa
Heating Products
The Pool and Spa Heating Expertssm
Technical Data
Professional Series Heat Pumps
Standard Features
Cabinet
• Exclusive DuraSteelTM Powder-Coated Cabinet
Polyester powder-coated, non-corrosive cabinet is more
durable than plastic heat pump cabinets. Same rugged
steel construction used by all the major air conditioner
manufacturers.
• Small Footprint
Great for smaller equipment pads and tight spaces.
Coil
• Large Air Coils
Raised lanced-fin design maximizes heating at lower
temperatures.
• Venturi Fan Cowling
High-capacity 3000-cfm fan provides unrestricted air
flow for better heating.
Compressor
• Scroll Compressor
The Copeland Scroll is the leading scroll compressor in
quality and reliability. It provides you with higher
efficiency, lower sound levels, superior durability and
unsurpassed reliability.
• Sound Isolation Pads
Prevents sound transfer to equipment pad and elevates
the base pan to improve water drainage.
Controls
• Remote/Local Switch
Compatible with the latest automated pool control
systems. Exclusive remote/local switch ends the conflict
between outside control systems and the heat pumps
control system. Great for troubleshooting.
• Dual Thermostats
Allows separate pool and spa temperature settings.
• Exclusive Direct-Set Thermostat
Take the guesswork out of adjusting your pool or spa to
your desired temperature. Our direct-set thermostat is
easy to use; the numbers are right on the dial.
Heat Exchanger
• High-Nickel Naval-Grade Alloy
This is the same high-nickel alloy material used in the
condensing coils of nuclear reactors that are cooled
with seawater. While this material is durable and
corrosion-resistant, it still offers superior heat transfer
qualities.
• Larger Heat Exchanger
Provides 25% more surface area and up to 15% more
efficient heat transfer than ordinary heat exchangers.
• Corrosion Indicator Tubes
Early-warning system protects heat exchanger against
bad water chemistry and improper chlorinator
installation.
• Internal Valving
Automatically compensates for normal day-to-day
changes in your pool’s hydraulics, maximizing heat
transfer efficiency.
• Plumbing Connections
2” PVC union connections are included for ease of
installation.
• Built-in Hartford Loop
Reduces possibility of damage caused by chlorinator
back-feed.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6000.18.1A • 11-01-04
Technical Data
Premium Series Heat Pumps
A
2-1/4
MODEL
5200
6200
8200
34-1/8
WATER CONNECTIONS
A
35
41
45
2 INCH
WATER
CONNECTION
34-1/2
CABINET WIDTH
5-1/4
7-3/4
ALL DIMENSIONS
ARE IN INCHES
34-1/2
Premium Models
MODEL
Heat BTUH Output
Speciality Models
RHP 5200
RHP 6200
RHP 8200
RHP 6200HC
RHP 6200LH
RHP 6200LHHC
102,000
110,000
137,000
110,000
110,000
110,000
80°F Air 80% RH 80°F Water
Cool BTUH Output
N/A
N/A
N/A
C.O.P.
5.0
5.2
6.1
Compressor
Copeland Scroll
Refrigerant
R-22
R-22
R-22
Voltage
208/230V-1Ph-60Hz
Minimum Circuit Ampacity
38
40
43
Maximum Breaker Size (Amps) 50
60
60
Electrical Input (kw)
6.0
6.2
6.6
Heat Exchanger
Titanium
Water Flow (gpm)
25-80
25-80
25-80
Shipping Weight (lbs.)
320
345
365
83,000
5.2
N/A
83,000
5.2
5.2
Copeland Scroll
R-22
R-22
R-22
208/230V-1Ph-60Hz
40
40
40
60
60
60
6.2
6.2
6.2
Titanium
25-80
25-80
25-80
345
355
355
To see our Professional heat pump offering, see catalog 6000.18.1
Swimming Pool and Spa
Heating Products
The Pool and Spa Heating Expertssm
Technical Data
Premium Series Heat Pumps
Premium Model Standard Features
Cabinet
• Exclusive DuraSteelTM Powder-Coated Cabinet
Polyester powder-coated, non-corrosive cabinet is more
durable than plastic heat pump cabinets. Same rugged
steel construction used by all the major air conditioner
manufacturers.
• 4-Port Base
Four possible plumbing configurations make this unit the
right fit for almost any installation. The heater can be
plumbed entirely from the left or right side, or in a singlepass configuration where water can enter the left and exit
the right, or vice versa.
Coil
• Large Coated Air Coils
Raised lanced-fin design maximizes heating at lower
temperatures. Unique fin coating prevents corrosion, even
in salt air.
• Venturi Fan Cowling
High-capacity 3000-cfm fan provides unrestricted air flow
for better heating.
Compressor
• Copeland ScrollTM Compressor
The Copeland Scroll is the leading scroll compressor in
quality and reliability. It provides you with higher
efficiency, lower sound levels, superior durability and
unsurpassed reliability.
• Refrigerant Receiver Tank
On the 8200 model and Speciality series units, it allows for
a larger refrigerant charge and provides more efficient
heating at lower air temperatures without additional
compressor stress.
• Sound Isolation Pads
Prevents sound transfer to equipment pad and elevates the
base pan to improve water drainage.
Controls
• Remote/Local Switch
Compatible with the latest automated pool control
systems. Exclusive remote/local switch ends the conflict
between outside control systems and the heat pumps
control system. Great for troubleshooting.
• Dual Thermostats
Allows separate pool and spa temperature settings.
• Exclusive Direct-Set Thermostat
(excluding Heat-Cool models)
Take the guesswork out of adjusting your pool or spa to
your desired temperature. Our direct-set thermostat is
easy to use; the numbers are right on the dial.
Heat Exchanger
• Spiral Titanium Tube
Our spiral titanium tube heat exchanger provides a
corrosion-free waterway that can withstand the abuses of
harsh pool chemistry. The spiral tube helps reduce deposit
build-up and increases efficiency by performing a “scoopand-lift” action.
• Internal Valving
Automatically compensates for normal day-to-day
changes in your pool’s hydraulics, maximizing heat
transfer efficiency.
• Plumbing Connections
2” PVC union connections are included for ease of
installation.
• Built-in Hartford Loop
Reduces possibility of damage caused by chlorinator back
feed.
Specialty Model Features
Low-Humidity Models
Heat-Cool Models
Coil
• Dual-Coil Design
The dual-coil evaporator maximizes heating in lowhumidity conditions. The unit will run on one coil or both
coils depending on the air temperature. This allows the
compressor to always run at peak performance.
Controls
• Digital Solid-State Controls
Accurately monitor your pool’s water temperature settings.
Numerically set the display to your desired temperature.
• Heat/Cool Selector Switch
Go from heat mode to cool with a flip of a switch.
Refrigerant Circuit
• Reversing Valve
Heat-Cool units have a unique reversing valve that allows
the heat pump to cool the pool water during the hot
summer months.
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6000.18.2A • 12-01-04
The Pool and Spa Heating ExpertsSM
Raypak SpaPak 552 & 1102
Electric Spa Heater
Technical Data
Raypak Electric Spa Heater
B
C
2-7/8"
A
2-1/4"
3-1/8"
9"
5-1/8"
MODEL
BTUH
(INPUT)
A
B
C
552
18,767
3-7/8”
16”
8”
1102
37,534
10-7/8”
23”
15”
SpaPak 552 and 1102 Standard Features
All models
Quality assurance
• Brass Headers
Brass headers prevent rust stains from harming your pool or spa’s surface, giving you years
of trouble-free swimming pleasure. They also allow for a corrosion free connection to your
spa plumbing, making any future servicing a snap.
• Copper Water Vessel
The Raypak Electric Spa heater has a completely non-ferous waterway. The cast brass
headers are connected with an all copper water tank. This ensures that the spa water only
comes in contact with a rust free environment. This helps keeps your spa rust stain free.
• 1-1/2” Water Connections
Every Raypak Electric Spa heater comes standard with 1-1/2" NTP male connections to
make your installation secure and effortless. No other special connections are required,
such as current collectors or heat sinks.
• Heating Element
The heart of any electric heater is the heating element. The Raypak Electric Spa heater
comes with a robust, incoloy sheathed heating element. The top of the element is 3/16”
stainless steel, again, ensuring a rust free environment.
• Contactor
Raypak Electric Spa heaters use commercial grade components. Take one look at the heavy
duty power contactor and you know this heater is built to last.
• Safety
Inside every Raypak Electric Spa heater is a built-in device to prevent overheating. In the
event the heater is energized when the water flow is insufficient, a resetable high limit will
prevent the heater from operating in an unsafe condition.
• 240v Operation
Both of the Raypak Electric Spa heater’s operate with 240v single phase power. The model
552 draws about 23 amps @240v and the model 1102 draws about 46 amps @240v.
• Energy-Efficient
Energy-smart Raypak heaters consistently achieve the highest efficiency ratings. They
exceed all federal and state standards.
• ISO 9001
We are proud to be an ISO 9001 registered manufacturing plant. It’s one more reason why
Raypak is number one in the heater industry today.
• End-of-Line Test
Every Raypak Electric Spa heater is test-fired before it is put in the carton. This ensures that
your heater will work right out of the box and continue to give you years of trouble-free operation.
• UL Listed
The Raypak Electric Spa heaters are listed with UL and cUL.
Water Temperature Rise in ºF/Hour
5º
10º
15º
20º
25º
Gallons of Water
Model
552
450
225
150
113
95
1102
900
450
300
225
190
In keeping with its policy of continuous progress and product improvement, Raypak reserves the right to make changes without notice
Swimming Pool and Spa
Heating Products
6100.10F • 10-01-05
HI DELTA
POOL HEATING
300,000 TO 2,340,000 BTUH INPUT
INDOOR/OUTDOOR
•
Efficiency: 85% standard; 98% with optional
condensing heat exchanger (CHX) (See catalog no.
1000.17)
•
105ºF minimum inlet water capability
•
Patent-pending security blanket enhances staged
combustion, minimizes installation and start-up
issues, and protects burners from metal fatigue
•
Externally visible status display lights and internal
diagnostic lights for easy troubleshooting
•
Hot-surface ignition with remote flame sensing for
maximum reliability and safety
•
Most serviceable pool heater in the industry; Front
access to all electrical components, heat
exchanger, ignition components, gas train, etc.
•
Ducted-in-combustion-air ready using factory
supplied filter and frame
•
TruSeal™ CSA direct-vent option available
•
Compliant with all current NOx emission
requirements
•
All cupro-nickel/bronze heat exchanger
•
Sidewall venting ready; No extractor needed for
most applications
•
Stackable without any offset utilizing Raypak’s
certified seismic rack kits
•
Top or rear venting
POOL HEATING
3
4
5
6
7
8
9 10
11
12
13
2
14
1
1.
2.
3.
4.
5.
6.
7.
15
Aesthetic improvement - Flush screws, color-matched
to cabinet
Smaller cabinet - 41-1/2” high by 32-3/4” deep Models 992A-2342A
Rugged cleanable filter - Filter location and material
improved for service and longevity
One-piece top - Inherently water-resistant; Sloped (1º)
for proper drainage to back of unit
Gas manifold grommet(s) - Easier to service; No
Mastik required
No wire nuts - All wire-harnessed factory connections
for maximum reliability and simple troubleshooting
Gasketed flue collar seal - Easy reversal for top/back
venting
8.
9.
10.
11.
12.
13.
14.
Internal vent “T” - Vent “T” with silicone gaskets
provides a clean appearance and reliable seal; No RTV
required
Simplified CPW Board - Fewer versions, easy access
and dedicated plugs to prevent mis-wiring
Economaster - Standard energy-saver on all Raypak
commercial pool heaters
Reinforced top - Ribs across length of cabinet prevent
distortion
Reversible gas, water and ducting - Easily changed in
field from left-hand to right-hand side
Reversible combustion air - Easily changed in field
from left-hand to right-hand side
Service panels for HSI/flame sensor - Easy inspection,
service and replacement
Special Options (Factory Installed)
Cold Run - Proprietary system that prevents condensation in continuous low-temperature operation
Dual-Fuel - Patented rapid fuel switchover system (natural/propane gas)
Low Gas Pressure - 4” WC gas pressure available
Model MBTUH MBTUH Output
Shipping
No.
Input
Weight
(lbs.)
85%
98%*
Model MBTUH MBTUH Output
Shipping
No.
Input
Weight
(lbs.)
85%
98%*
302A
300
255
294
380
992A
990
842
970
900
402A
399
339
391
445
1262A
1260
1071
1235
1010
502A
500
425
490
545
1532A
1530
1301
1499
1225
652A
650
553
637
590
1802A
1800
1530
1764
1350
752A
750
638
735
675
2002A
1999
1699
1959
1450
902A
900
765
882
740
2072A
2070
1760
2029
1450
2342A
2340
1989
2293
1520
* With CHX option (See Catalog No. 1000.17)
Raypak Inc.
2151 Eastman Ave.
Oxnard, CA 93030
(805) 278-5300
Fax (800) 872-9725
www.raypak.com
Raypak Canada Limited
2805 Slough St., Mississauga
Ontario, Canada L4T 1G2
(905) 677-7999
Fax (905) 677-8036
www.raypakcanada.com
Catalog No.: 6000.27B
Effective: 01-01-06
Replaces: 06-01-05
Raypak, Inc. reserves the right to make product changes
or improvements at any time without notice.
©2005 Raypak, Inc.