KTN / KTG / KS

POWER CHUCKS
KTN / KTG / KS
This catalogue features details of the range of
FORKARDT KT and KS power chucks.
Contents
FORKARDT Power Chucks
KTN, KTG and KS
Page
Should you require further information beyond
the data contained in this catalogue, please
refer to the following FORKARDT publications:
Power operated chucks with wedge
hook mechanism and optional
centrifugal force compensation
3
2 KTN / 2 KTG
4
3 KTN / 3 KTG
5
4 KTN / 4 KTG
6
3 KS
7
Chuck Jaws
Hard jaws
Soft jaws
UKB
Rotating actuating cylinders
OKRJ closed-centre hydraulic cylinders
OKHJ open-centre hydraulic cylinders
Controllers
Mounting flanges, adaptors and
adaptor plates
8
Chuck jaws
9
Accessories for power chucks
Gripping force meters
SKM 1200 / 1500
Hydraulic actuating cylinders
10
Some other FORKARDT products
11
For more information visit:
2
As we are constantly striving to improve our products,
the dimensions and specifications in this catalogue
cannot always represent the latest state of the art; they
are therefore given as an indication only and are not
binding.
221.10.03 E 07/06
www.forkardt.com
T h e K TN a n d K T G
Power Chucks
Wedge hook power chucks with 2-, 3- or 4-jaws and
optional centrifugal force compensation
Power Chucks from the FORKARDT KT-Series
are applicable universally and represent the
most developed and flexible chucks of the
FORKARDT product range.
A patented wedge hook mechanism leads to
enormous clamping forces and enables you to
even utilize the chuck in the most demanding
of cutting applications - of course with
consistently high repeatability. Designs are
available in 2-, 3- and 4-jaw styles.
Key Technical Features:
• Versatile modular design
• Very high clamping forces together with
highest accuracy.
• Choice between KTN with standard or KTG
with optional extended and guided piston
for a maximum of repeatability.
• Cover plate with seals against dirt and swarf
ingress which also provides safe run-out for
221.10.03 E 07/06
Furthermore, FORKARDT KT chucks are
designed in “modules“ to ensure even greater
versatility within your production environment.
Chuck designs can
easily be tailored to
match your specific
requirements. Also
this ‘modular construction principle’
gives you the
further advantage
that all the
dimensions
of chucks
and jaws are
interchangeable. Moreover in combination with the optional quick-jawchange system (MIR) you have the opportunity
to reduce non-productive change-over times
to an absolute minimum if jaws have to be
changed often due to smaller production
batch sizes.
As you would expect, FORKARDT
KT chucks are made of highest quality
materials, developed and manufactured
by FORKARDT in accordance with the
requirements of ISO 9001 - 2000.
tools.
• Special T-nut design in line with Health and
Safety regulations.
• Choice of base jaws with pitch serration,
cross tenon or optional FORKARDT quickjaw-change system.
Key Advantages:
• Up to 70% larger loading capacity than
ordinary wedge hook chucks.
• Simple mounting to spindle noses according
to DIN or ASA.
• Standard and special jaws are available for
difficult workpiece shapes.
• Heavily engineered for extreme production
environments and heavy machining
applications.
• Versatile, strong design for flexibility of use.
3
2 KTN / 2 KTG
Q
Q1
6
H1
D/T
V1
Type KTN
K1
J1
M
F
A C/E
G1
B
F1
K
L
J1
K2
G
H
J2
Type KTG
Dimensions / Performance data for 2 KTN / KTG Power Chucks
Type
2KT
160
200
250
315
400
500
630
630
Model
Outer diameter
A
mm
160
200
250
315
400
500
Pocket bore diameter
B
mm
35
42
50
50
-
-
-
mm
Z5 / 140
Z6 / 170
Z8 / 220
Z8 / 220
Z11 / 300
Z15 / 380
Z15 /380
Chuck mounting/Mounting recess C / E
Jaw Mounting
D
S11
S11
S12
S12
S23
S23
S23
Pitch of serrations
T
1/16“ x 90°
1/16“ x 90°
1/16“ x 90°
1/16“ x 90°
3/32“ x 90°
3/32“ x 90°
3/32“ x 90°
68
Actuator KTN
F
mm
35
50
52
52
68
68
Actuator KTG
F1
mm
40
55
65
65
85
85
85
Mounting bolts
G
M 12
M 12
M 16
M 16
M 20
M 24
M 24
Draw tube thread
G1
M 16
M 20
M 24
M 24
M 30
M 30
M 30
Chuck width net
H
mm
74
84
97
97
120
120
120
Chuck width gross
H1
mm
80
90
105
105
130
130
130
Thread length
J1
mm
40
45
55
55
55
55
55
Thread length
J2
mm
15
18
24
24
30
36
36
Actuator stroke
K
mm
20
20
26
26
32
32
32
Piston position KTN
K1
mm
25
30
30
30
30
30
30
Piston position KTG
K2
mm
70
75
75
75
100
100
100
Pitch circle of mounting bolts
L
mm
104.8
133.4
171.4
171.4
235.0
330.2*)
330.2*)
Jaw stroke
M
mm
5.3
6.5
8.0
8.0
10.0
10.0
10.0
Jaw width
Q
mm
40
40
50
50
60
60
60
Slot width
Q 1 H7
mm
17.0
17.0
21.0
21.0
25.5
25.5
25.5
T-slot width
V1+ 0.1
mm
-
14
18
18
22
22
22
Max. actuating force
F max
daN
2,400
3,200
4,700
5,300
8,000
12,000
12,000
Max. gripping force
Fsp max
daN
4,600
6,000
9,400
10,600
17,300
27,000
27,000
n max
U / min
4,500
4,200
3,300
2,800
2,200
2,000
1,600
G
kg
10
19
34
56
120
180
285
kg/m2
kgm2
0.035
0.10
0.28
0.70
2.40
5.70
14.80
C1
mm
516
634
909
1075
1777
2547
3130
C2
mm
235
308
424
508
790
1101
1361
C3
kgm
0.09
0.13
0.26
0.45
1.2
1.9
3.1
Performance data
Max. speed
Weight
Moment of inertia
Chuck constant
Ident. No.
2 KTN
D40192000
D150500000 D150512000 D150524000 D150536000 D150542000 D150548000
2 KTG
D40193000
D150501000 D150513000 D150525000 D150537000 D150543000 D150549000
Whereby the operating gripping force Fsp at idle (at speed n = 0) is:
4
Fsp =
C1
x Fax ± 0.0008 x (C3 + Ma) x n2
C2 + a
[daN]
Terms used in the equation:
Fsp = operating gripping force [daN], the sum of
the gripping forces of the jaws at operation.
C 1, C 2, C 3 = Chuck constants
Fax Actuating force [daN]
221.10.03 E 07/06
*) Chucks can also be mounted as KT 400
3 KTN / 3 KTG
Q
Q1
6
H1
D/T
V1
Type KTN
J1
K1
M
F
A C/E
B
G1
F1
L
J1
K
K2
G
Type KTG
J2
H
Dimensions / Performance data for 3 KTN / KTG Power Chucks
Type
3KT
160
200
250
315
400
500
630
630
Model
Outer diameter
A
mm
160
200
250
315
400
500
Pocket bore diameter
B
mm
35
42
50
50
-
-
-
mm
Z5 / 140
Z6 / 170
Z8 / 220
Z8 / 220
Z11 / 300
Z15 / 380
Z15 / 380
Chuck mounting/Mounting recess C / E
Jaw Mounting
D
S11
S11
S12
S12
S23
S23
S23
Pitch of serrations
T
1/16" x 90°
1/16“ x 90°
1/16“ x 90°
1/16“ x 90°
3/32“ x 90°
3/32“ x 90°
3/32“ x 90°
68
Actuator KTN
F
mm
35
50
52
52
68
68
Actuator KTG
F1
mm
40
55
65
65
85
85
85
Mounting bolts
G
M12
M 12
M 16
M 16
M 20
M 24
M 24
M 30
Draw tube thread
G1
M16
M 20
M 24
M 24
M 30
M 30
Chuck width net
H
mm
74
84
97
97
120
120
120
Chuck width gross
H1
mm
80
90
105
105
130
130
130
Thread length
J1
mm
40
45
55
55
55
55
55
Thread length
J2
mm
15
18
24
24
30
36
36
Actuator stroke
K
mm
20
20
26
26
32
32
32
Piston position KTN
K1
mm
25
30
30
30
30
30
30
Piston position KTG
K2
mm
70
75
75
75
100
100
100
Pitch circle of mounting bolts
L
mm
104.8
133.4
171.4
171.4
235.0
330.2*)
330.2*)
Jaw stroke
M
mm
5.3
6.5
8.0
8.0
10.0
10.0
10.0
Jaw width
Q
mm
40
40
50
50
60
60
60
Slot width
Q 1 H7
mm
17
17.0
21.0
21.0
25.5
25.5
25.5
T-slot width
V1+ 0,1
mm
-
14
18
18
22
22
22
Max. actuating force
F max
daN
3600
4,800
7,000
8,000
12,000
16,000
16,000
Max. gripping force
Fsp max
daN
7000
9,000
14,000
16,000
26,000
36,000
36,000
n max
U / min
4500
4,200
3,300
2,800
2,200
2,000
1,600
G
kg
10
19
34
56
120
180
285
kg/m2
kgm2
0.035
0.10
0.28
0.70
2.40
5.70
14.80
C1
mm
516
634
909
1075
1777
2547
3130
C2
mm
235
308
424
508
790
1101
1361
C3
kgm
0.13
0.2
0.4
0.67
1.8
2.8
4.7
Performance data
Max. speed
Weight
Moment of inertia
Chuck constant
Ident. No.
3KTN
D40190000
D150498000 D150510000 D150522000 D150534000 D150540000 D150546000
3KTG
D40191000
D150499000 D150511000 D150523000 D150535000 D150541000 D150547000
221.10.03 E 07/06
*) Chucks can also be mounted as KT 400
a
Fsp
S
Fax
Ra
Yab
Dsp
n
= Speed [min -1]
Ma = Total – Centrifugal moment
of the jaws [kgm]
= ∑G x Ra
Dsp = Gripping Diameter [mm]
Yab = Centre of gravity of the top jaw to
the Gripping Diameter [mm]
a
= Jaw overhang [mm]
G = Weight of one jaw [kg]
Ra = Distance from the centre of gravity
of the top jaw to the chuck centre [mm]
5
4 KTN / 4 KTG
Q
Q1
6
H1
D/T
V1
Type KTN
J1
K1
M
F
G1
A C/E
B
F1
L
K
J1
K2
G
Type KTG
J2
H
Dimensions / Performance data for 4 KTN / KTG Power Chucks
Type
4KT
200
250
315
400
500
630
630
Model
Outer diameter
A
mm
200
250
315
400
500
Pocket bore diameter
B
mm
42
50
50
-
-
-
mm
Z6 / 170
Z8 / 220
Z8 / 220
Z11 / 300
Z15 / 380
Z15 /380
Chuck mounting/Mounting recess C / E
Jaw Mounting
D
S11
S12
S12
S23
S23
S23
Pitch of serrations
T
1/16“ x 90°
1/16“ x 90°
1/16“ x 90°
3/32“ x 90°
3/32“ x 90°
3/32“ x 90°
68
Actuator KTN
F
mm
50
52
52
68
68
Actuator KTG
F1
mm
55
65
65
85
85
85
Mounting bolts
G
M 12
M 16
M 16
M 20
M 24
M 24
M 30
Draw tube thread
G1
M 20
M 24
M 24
M 30
M 30
Chuck width net
H
mm
84
97
97
120
120
120
Chuck width gross
H1
mm
90
105
105
130
130
130
Thread length
J1
mm
45
55
55
55
55
55
Thread length
J2
mm
18
24
24
30
36
36
Actuator stroke
K
mm
20
26
26
32
32
32
Piston position KTN
K1
mm
30
30
30
30
30
30
Piston position KTG
K2
mm
75
75
75
100
100
100
Pitch circle of mounting bolts
L
mm
133.4
171.4
171.4
235.0
330.2*)
330.2*)
Jaw stroke
M
mm
6.5
8.0
8.0
10.0
10.0
10.0
Jaw width
Q
mm
40
50
50
60
60
60
Slot width
Q 1 H7
mm
17.0
21.0
21.0
25.5
25.5
25.5
T-slot width
V1+ 0.1
mm
14
18
18
22
22
22
Max. actuating force
F max
daN
4,800
7,000
8,000
12,000
16,000
16,000
Max. gripping force
Fsp max
daN
9,000
14,000
16,000
26,000
36,000
36,000
n max
U / min
3,800
3,000
2,500
2,000
1,800
1,400
G
kg
19
34
56
120
180
285
kg/m2
kgm2
0.10
0.28
0.70
2.40
5.70
14.80
C1
mm
634
909
1075
1777
2547
3130
C2
mm
308
424
508
790
1101
1361
C3
kgm
0.26
0.53
0.9
2.4
3.7
6.2
Performance data
Max. speed
Weight
Moment of inertia
Chuck constant
Ident. No.
4 KTN
D150502000 D150514000 D150526000 D150538000 D150544000 D150550000
4 KTG
D150503000 D150515000 D150527000 D150539000 D150545000 D150551000
Whereby the operating gripping force Fsp at idle (at speed n = 0) is:
6
Fsp =
C1
x Fax ± 0.0008 x (C3 + Ma) x n2
C2 + a
[daN]
Terms used in the equation:
Fsp = operating gripping force [daN], the sum of
the gripping forces of the jaws at operation.
C 1, C 2, C 3 = Chuck constants
Fax Actuating force [daN]
221.10.03 E 07/06
*) Chucks can also be mounted as KT 400
3 KS
Q
Q1
H1
D/T
V
J1
M
A
C/E F G1
K1
K
L1
L2
G
J2
G
J2
H
Dimensions / Performance data for 3 KS Power Chucks
Type
3KS
800
1000
1250
1400
Model
Outer diameter
A
mm
800
1000
1250
1400
Chuck mounting/Mounting recess
C/E
mm
K15 / 285.8
K15 / 285.8
K15 / 285.8
K15 / 285.8
Jaw mounting
T230 / 6.28
D/T
mm
T230 / 6.28
T230 / 6.28
T230 / 6.28
Draw-in bolt
F
mm
35
35
35
35
Mounting bolts
G
M24
M24
M24
M24
Draw tube thread
G1
M30
M30
M30
M30
Chuck width net
H
mm
160
160
160
160
Chuck width gross
H1
mm
158
158
158
158
Thread length
J1
mm
40
40
40
40
Thread length
J2
mm
35
35
35
35
Actuator stroke
K
mm
50
50
50
50
Draw-in bolt length
K1
mm
Pitch circle of mounting bolts
L1
mm
330.2
330.2
Additional mounting bolts p. c. d.
L2
mm
Jaw stroke
M
mm
13
13
13
13
Jaw width
Q
mm
80
80
80
80
Slot width
Q 1 H7
mm
30
30
30
30
Max. actuating force
F max
daN
12,000
12,000
12,000
12,000
Max. gripping force
Fsp max
daN
27,500
28,000
28,500
31,000
n max
U / min
750
600
500
400
G
kg
475
700
950
1,250
I
kgm2
38.5
80
230
361
C1
mm
2,707
3,610
4,740
8,058
C2
mm
1,122
1,483
1,933
3,044
C3
kgm
12.3
19.8
30.3
35.2
Option
330.2
330.2
Option
Performance data
Max. speed
Weight
Moment of inertia
Chuck constant
Ident. No.
221.10.03 E 07/06
D47447000 D1042936000 D42934000 D1042933000
a
Fsp
S
Fax
Ra
Yab
Dsp
n
= Speed [min -1]
Ma = Total – Centrifugal moment
of the jaws [kgm]
= ∑G x Ra
Dsp = Gripping Diameter [mm]
Yab = Centre of gravity of the top jaw to
the Gripping Diameter [mm]
a
= Jaw overhang [mm]
G = Weight of one jaw [kg]
Ra = Distance from the centre of gravity
of the top jaw to the chuck centre [mm]
7
Mounting flanges and adaptor plates:
Flanges with bayonet plate attachment for mounting on J spindle noses
DIN 55022, DIN 55027, ISO 702 / III
J
Chuck type Spindle nose
Flange type
Ident. No.
Dimensions
Studs and collar nuts
KTN / KTG
Size
B
D
L1
L2
FN
Ident. No.
Qty.
4
FF100-J4
D1074085000
50
18
104.8
85.0
322
D1070504000
3
160
5
FF140-J5
D1074086000
50
24
104.8
104.8
322
D1070505000
4
5
FF170-J5
D1074089000
60
24
133.4
104.8
322
D1070506000
4
200
6
FF170-J6
D1074090000
65
28
133.4
133.4
322
D1070506000
4
6
FF220-J6
D1074096000
80
28
171.4
133.4
322
D1070506000
4
250
8
FF220-J8
D1074097000
80
32
171.4
171.4
322
D1070507000
4
6
FF220-J6
D1074096000
80
28
171.4
133.4
322
D1070506000
4
315
8
FF220-J8
D1074097000
80
32
171.4
171.4
322
D1070507000
4
8
FF300-J8
D1074103000
90
32
235.0
171.4
322
D1070507000
4
400
11
FF300-J11
D1074104000
90
35
235.0
235.0
322
D1070508000
6
11
FF380-J11
D1074107000
120
35
330.2
235.0
322
D1070508000
6
500
15
FF380-J15
D1074108000
120
42
330.2
330.2
324
D1070517000
6
11
FF380-J11
D1074107000
120
35
330.2
235.0
322
D1070508000
6
630
15
FF380-J15
D1074108000
120
42
330.2
330.2
324
D1070517000
6
Order code example: 1 mounting flange FF 170-J6, Ident. No. D1074090000; 1 set of studs with collar nuts size 6, Ident. No. D1070506000
Flanges with camlock attachment for mounting on D spindle noses
DIN 55029, ISO 702 / II, ASA B 5.9
Flanges including mounting bolts for spindle noses
DIN 55021 A/B, DIN 55026 A/B, ISO 702/I A1/A2, ASA B5.9 A1/A2
D
Mounting flanges J
Qty.
3
6
6
6
6
6
6
6
6
6
6
6
6
6
B
L2
L1
D
Mounting flanges D
K
L2
85.0
82.6
104.8
133.4
133.4
171.4
235.0
235.0
Mounting bolts
DIN 912 10.9
3 x M10 x 20
3 x M10 x 20
4 x M10 x 25
4 x M12 x 30
4 x M12 x 30
4 x M16 x 35
6 x M20 x 40
6 x M20 x 40
B
L2
L1
D
Adaptor flanges
ZWF
K A2
Chuck type Spindle nose
Flange type
Ident. No.
Dimensions
KTN / KTG
Size
D
L2
L*
160
5
ZWS140-K5
D1074035000
14
104.8
10
200
6
ZWS170-K6
D1074036000
15
133.4
15
250
8
ZWS220-K8
D1074038000
17
171.4
15
315
8
ZWS220-K8
D1074038000
17
171.4
15
400
11
ZWS300-K11
D1074040000
19
235.0
20
500
15
ZWS380-K15
D1074042000
21
330.2
20
630
15
ZWS380-K15
D1074042000
21
330.2
20
* The length of the chuck mounting bolts must be increased by the amount ’L’ when using these adaptor plates.
Order code example: 1 adaptor plate ZWS140-K5, Ident. No. D1074035000
8
L1
L2
L1
D
Adaptor
plates
ZWS
221.10.03 E 07/06
Adaptor plates for spindle noses
DIN 55021 A, DIN 55026 A, ISO 702/I A2, ASA B 5.9
L2
D1
Chuck type Spindle nose
Flange type
Ident. No.
Dimensions
Camlock studs
KTN / KTG
Size
B
D
L1
L2
FN
Ident. No.
4
FF140-D4
D1074118000
50
28
104.8
82.6
286
D1070511000
160
5
FF140-D5
D1074119000
50
30
104.8
104.8
287
D1070512000
5
FF170-D5
D1074122000
60
30
133.4
104.8
287
D1070512000
200
6
FF170-D6
D1074123000
65
35
133.4
133.4
288
D1070513000
6
FF220-D6
D1074129000
80
35
171.4
133.4
288
D1070513000
250
8
FF220-D8
D1074130000
80
40
171.4
171.4
289
D1070514000
6
FF220-D6
D1074129000
80
35
171.4
133.4
288
D1070513000
315
8
FF220-D8
D1074130000
80
40
171.4
171.4
289
D1070514000
8
FF300-D8
D1074136000
90
40
235.0
171.4
289
D1070514000
400
11
FF380-D11
D1074137000
90
45
235.0
235.0
290
D1070515000
11
FF380-D11
D1074140000
120
45
330.2
235.0
290
D1070516000
500
15
FF380-D15
D1074141000
120
50
330.2
330.2
291
D1070516000
11
FF380-D11
D1074140000
120
45
330.2
235.0
290
D1070516000
630
15
FF380-D15
D1074141000
120
50
330.2
330.2
291
D1070516000
Order code example: 1 mounting flange FF 170-D6, Ident. No. D1074123000; set of camlock studs size 6, Ident. No. D1070513000
Chuck type Spindle nose
Flange type
Ident. No.
Dimensions
KTN / KTG
Size
B
D
L1
4
ZWF140-K4 ■
D1074053000
50
18
104.8
160
4
ZWF140-K4 ●
D44757000
50
18
104.8
200
5
ZWF170-K5
D1074056000
60
24
133.4
250
6
ZWF220-K6
D1074060000
80
28
171.4
315
6
ZWF220-K6
D1074060000
80
28
171.4
400
8
ZWF300-K8
D1074065000
90
32
235.0
500
11
ZWF380-K11
D1074068000
120
35
330.2
630
11
ZWF380-K11
D1074068000
120
35
330.2
■ DIN 55021 Pitch circle diameter 85mm ● DIN 55026 Pitch circle diameter 82.6mm
Order code example: 1 adaptor flange ZWF140-K4, Ident. No. D44757000
B
Chuck jaws
Power Chucks of the KT series are delivered
either with hard top jaws type HB or the new standard UKB jaws.
Universal hard top jaw UKB
UKB 23/140
Ø
A4
xsa
D
D
D
xsi
Ø
A2
UKB
Ø
A3
B
l
b1
A
l
l1
A
l
A
J2
S
a1
S
J3
S
ysa
t
l1
A
l1
ysi
t
t
Ø
J1
Ø
l
a1
a1
Ø
A
C
C
C
Ø A1
Universal hard top jaws
This FORKARDT
patented universal hard
top jaw system combines
the advantages of
greater gripping force
with the flexibility
of production with conventional claw jaws.
Rated quantity
Type
Type
2/3/4 KTN/G 160
A
B
C
D
Ident. No
a1
b1
l
l1
t
Kg.wt/prod.
20
1/16''x90°
0.47
UKB11
12 40 49 S11 D169124000
72.3
17
19
UKB12
14 50 58 S12 D167055000 102.0
21
25
31.50 1/16''x90°
1.12
25.5 31
51.5 1/16''x90°
2.15
2/3/4 KTN/G 200
2/3/4 KTN/G 250
2/3/4 KTN/G 315
2/3/4 KTN/G 400
2/3/4 KTN/G 500 UKB23/140 26 60 65 S23 D169222000 134.0
2/3/4 KTN/G 630
Type
Chuck
diameter
2/3 KT.160
215
2/3KT.200
255
4KT.200
261
Jaw
type
A1
For external chucking
A2
A3
A4
For internal chucking
J1
J2
J3
6-68
24-74
74-125
125-176
57-114
HB11
20-98
30-102
77-152
128-202
70-144
118-195 168-243
25-102
46-106
98-156
149-206
75-148
124-200 172-248
YSa
XSi
YSi
14.5
36.0
14.5
32.0
16.5
48.5
16.5
42.5
20.5
67.0
20.5
60.5
105-165 152-214
2/3KT.250
344
20-105
33-130
116-212
197-290
74-150
148-230 227-310
4KT.250
352
42-116
55-140
138-223
218-305
92-162
168-242 248-322
2/3 KT.315
408
20-170
33-195
116-275
197-359
74-215
148-295 227-375
4KT.315
416
42-180
55-205
138-286
218-373
92-225
168-306 248-386
2/3KT.400
542
40-210
44-255
-
250-458
110-274
-
310-478
4KT.400
558
67-226
65-270
-
268-475
136-290
-
336-494
2/3KT.500
642
HB
40-310
44-355
-
250-558
110-374
-
310-578
4 KT.500
658
23/140
67-326
65-370
-
268-575
136-390
-
336-594
HB 12
Xsa
2/3KT.630
772
40-440
44-485
-
250-688
110-504
-
310-708
4 KT.630
788
67-456
65-500
-
268-705
136-520
-
310-724
Quick Change Jaw System MIR and ZMIR
FORKARDT system MIR
The quick-change jaw system MIR and ZMIR that
allows very fast and easy manual jaw changes
without any additional tools necessary is optionally
available for FORKARDT chucks KT.
MIR
top jaw
ZMIR
Intermediate jaw
to retrofit ability
for i/d clamping
221.10.03 E 07/06
Advantages:
• Changing one set of jaws in less than 20 seconds
without any tools necessary
• High repeatability under continously hard
production circumstances
• Easy cleaning - no malfunctions due to wear or dirt
• The system can be retrofitted on all
common power chucks.
MIR
• Under clamping conditions the top jaws will be
base jaw
pressed into the V-shape without any movement
possible.
9
Conventional hard top jaws
Traditional hard top jaws (type HB) are primarily used to
clamp rough or pre-turned workpieces.
HB
Soft top jaws
Soft jaws (type WBL) are used for the accurate clamping
of already machined work pieces, on which clamping sur-
WBL
faces should not be damaged.
These jaws are turned, by the user, under clamping pressure, to the respective clamping diameter to ensure extremely high accuracy and repeatability.
Actuating cylinders
Key Features:
• Compact reliable, modular design
• Short overall length for easy fitment
to lathes
• Advanced bearing and seals design
• Highly precise oil feed and coolant drainage
systems
Other FORKARDT accessories
Gripping force meters
available include:
To ensure the reliable, safe and accurate
operation of all chucking systems an accurate
gripping force meter is essential.
The FORKARDT SKM products are quick,
precise and inexpensive.
• Hydraulic cylinders OKHJ (for open centre clamping).
• Draw tubes and bars, cylinder flanges
(machine - related).
• Hard and soft top standard – jaws.
• Roughing jaws.
• Special grease keeping the clamping force.
• Lapping plates for the maintenance
of fine serration of chuck jaws.
• Special chuck jaws
(workpiece – related).
10
• Balanced to
class Q = 2.5
• Alternate controlled
safety
of non-return valves
• Clamping stroke monitoring
included as standard
FORKARDT OKRJ
• Continuous clamping
Hydraulic through
stroke monitoring as
hole cylinder
option
• Developed and
produced under ISO 9001- 2000
Gripping force meter
SKM 1200 / 1500
221.10.03 E 07/06
Hydraulic hollow cylinders are the source of
actuating force for power chucks. The new
FORKARDT OKRJ series is ideal for strong
and delicate clamping at all speeds.
Some other
FORKARDT products
Manual chucks
• Universal chucks (scroll and wedge block) for
conventional and CNC machine tools
• Ideal for production in small to medium batch
sizes
F+ and AT+
Expanding mandrels / collet chucks
• Clamping range between 12.5 – 178.0 mm
• Double cone clamping system with slotted sleeves
• Variable program for the developement of optimal
clamping systems
• Available ground to customer’s requirements
EM
Actuating cylinders
•
•
•
•
•
•
•
•
•
Compact module-building technology
Short building attachment on all centre lathes
Advanced bearing and seals design
Highly precise oil feed system
Balanced to class Q = 2.5
Alternate controlled safety of non-return valves
Clamping stroke monitoring included as standard
Continuous clamping stroke monitoring optional
Developed and produced in accordance with the
requirements of ISO 9001 - 2000
OKRJ
Special clamping systems
• Special workholding systems designed and
manufactured to customer requirements
• Combined centering and clamping function for
very precise and secure gripping
• Hermetically sealed oil filled solutions for
Minimum Maintenance® applications
• Example: Steering knuckle chuck for car landing
gear parts
Special
chucks
Precision power chucks
221.10.03 E 07/06
for fine / hard turning and grinding
• Hermetically sealed, with permanent lubrication
for Minimum Maintenance® and wear-free operation
• Clamping repetition accuracy < 0.0025 mm
• Jaw changing without loss of accuracy
High
precision chucks
Type KC...
11
BUSINESS
PARTNER
C
A
T
I
O
N
S
W
O
R
FORKARDT DEUTSCHLAND GMBH
Heinrich-Hertz-Str. 7
D-40699 Erkrath
Tel:
(+49) 211- 25 06-0
Fax:
(+49) 211- 25 06-221
E-Mail: [email protected]
FORKARDT SCHWEIZ AG
Industriestrasse 3
CH-8307 Effretikon
Tel:
(+41) 52-3 55 31 31
Fax:
(+41) 52-3 43 52 40
E-Mail: [email protected]
FORKARDT FRANCE S.A.R.L.
28 Avenue de Bobigny
F-93135 Noisy le Sec Cédex
Tel:
(+33) 1-41 83 12 40
Fax:
(+33) 1-48 40 47 59
E-Mail: [email protected]
BUCK CHUCK
2155 Traversefield Drive
Traverse City, MI 49686
USA
Tel:
(+1) 231-995-8312
Fax:
(+1) 231-941-2466
E-Mail: [email protected]
ITW INDIA LTD.
3rd Floor, Merchant Towers, 5
Road No 4, Banjara Hills,
Hyderabad - 500 034, India
Tel:
(+91) 40 2335 3781
Fax:
(+91) 40 2335 3791
E-mail: [email protected]
N.A. WOODWORTH
2002 Stephenson Hwy.
Troy, MI 48083
USA
Toll Free: 800.544.3823
E-Mail: [email protected]
Website: www.itwworkholding.com
© 2006 FORKARDT, Errors and omissions excepted. ITW Workholding-Group is a division of Illinois Tool Works Inc.
L
D
W
I
D
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Printed in Germany
O
www.forkardt.com
www.itwworkholding.com
221.10.03 E 07/06-0.0 FK
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