Screener ROTEX®

Screener
ROTEX®
Proven Performance, Ease of Maintenance,
Industry Standard
PRODUCT BULLETIN
ROTEX® General
Purpose Screener
Rotex® Screeners are designed and built to meet
your specific requirements:
FREE MATERIAL ANALYSIS
Low angle, Gyratory-Reciprocating Motion gently sifts
the material
Over 100 years of proven correlation between
lab test results and actual field performance:
ulti deck Rotex screeners produce several grades of
M
product in one machine
T otally enclosed with effective sealing for clean
operation
Experienced Lab Technicians and Application Engineers recommend machine size, settings
and screen openings to ensure accurate, efficient
separations
urable construction and wear-resistant impact areas for
D
long life and continuous operation
Comprehensive separation analysis
Summary report provides data to support
ROI decisions
“Rotex screeners have proven themselves for years and years.
They are the industry standard for many applications. They are
cost-effective and give me the separations I want and need.”
Plant Manager - Recycling Industry
Over 6,000 Rotex® screeners are installed worldwide
| ROTEX® GENERAL PURPOSE SCREENER
Classic Rotex
performance - quality
separations, high yield,
aggressive screen
cleaning, long-lasting.
Apexscreeners
screeners are
are production
screening
for separating
drydry
materials
according
to particle
size. size.
Apex
production
screeningmachines
machines
separating
materials
according
to particle
Through
their unique
gyratory-reciprocating
motion,for
near
horizontal
screen
surface
and unique
positive
creen mesh
cleaning
the Apex provides unusually
high
efficiency
and
capacity.
Through
their system,
unique gyratory-reciprocating
motion,
near
horizontal
screen
surface
andand
unique
positive
Through
their
unique
gyratory-reciprocating
motion,
near
horizontal
screen
surface
unique
positive
screen
mesh
cleaning
system,
the Apex provides
unusually
high efficiency
and
capacity.
Incoming
screen
mesh
cleaning
system,
the
Apex
provides
unusually
high
efficiency
and
capacity.
screen mesh cleaning system, the Apex provides unusually high efficiency and capacity.
™
ROTEX®
Benefits
APEX
Benefi
Material
Incoming Material
Incoming
IncomingMaterial
Material
Incoming
Material
Incoming
Incoming Material
Material
Incoming Material
|
2.1%
2.1%
97.9%
97.9%
3%
3%
97.9%
94.5%
94.5%
2.5%
2.5% 94.5%
3%
2.5% 94.5%
3%Product
2.5%
Fines97.9%
Overs
Product
Overs
FinesProduct
Product
Overs
Fines Fines
Fines
Product Overs
Overs
Fines
Product
Overs
Fines
Product
Overs
Fines
Product
Overs
ROTEX
Screeners
produce
the
highest
yields
produce
the
ROTEXROTEX
Screeners
produce
the highest
yieldsyields
RotexScreeners
Screeners
produce
thehighest
highest
yields of
ROTEX
Screeners
produce
highest
yields
of consistent
consistent
on-spec
product
with
minimum
of
on-spec
with
minimum
of consistent
on-spec
product
with the
minimum
product
ROTEX
Screeners
produce
the
highest
yields
of
on-spec
rejection
of good
good
material.product with minimum
3.6%
96.4%
rejection
of
material.
3.6%
96.4% rejection
ofconsistent
good
material.
of consistent
on-spec
product with minimum
rejection
of good
material.
3.6%
96.4%
Overs
rejection
of
good
material.
3.6%
96.4%
A P E X™ S C R E E N E R
2.1%
2.1%
Product
PPRROODDUUCCTT SSHHEEEETT || AAPPEEXX SSCCRREEEENNEERR
PRODUCT SHEET
Fines
Fines
Product
Overs
Fines
Product
Overs
Financial Advantage Motion
Gyratory-Reciprocating
Rotex®APEX™
Benefits
Financial
Advantage
Gyratory
motion
Benefits
FinancialReciprocating
Advantage
The
Gyratory-Reciprocating
Motion
Long-life
and
trouble-free
operation
The Apex Advantage
screener provides lower operating costs and higher productivity
Financial
The Apex
screener provides
lower
operating
productivity
gradually changes
along the
length of the costs and higher
Ergonomic
and light-weight
design
Provenand
Rotex
Gyratory-Reciprocating
Motion
for reduces the need
to increase
your
ROI
The
Apex screener
provides
lower
operating
costs
higher
productivity
The
Gyratory
Reciprocating
Motion
machine
to an elliptical
path
and finally
to gradually for
multi-person
maintenance
crews
to increase
your
ROI
unmatched
recovery
The
Apex screener
provides
lower
operating
andproduct
higher
productivity and overhead
diminishes
along the
length
ofatthe
an approximate
straight
line
motion
themachine to costs
to
increase
your
ROI
Reduced
labor
costs
–
one
person
operation
lifts to remove top cover for screen changes
Reduced labor costs
–anone
person
operation
discharge
end.
elliptical
path
and finally to an approximate
Easy maintenance and access to OEM replacement parts to labor
increase
your
ROI
Reduced
costs – one
person
operation
Reduced down time – ergonomic design enables faster screen changes with a single operator
line motion
atenables
the
end. changes
Reducedlabor
downcosts
time–straight
–one
ergonomic
design
faster screen
with
aReduced
single operator
and
screens
down-time, increased screening flexibility
Reduced
person
operation
.. discharge
Circular
motion
atoperation
the feed
end
Reduced down
timelabor
– ergonomic
design
enables
faster
screen
changes
with
a
single
operator
Reduced
costs
–
one
person
.
a pre-tension
screen
panels
accessed through
Improved
Quality
– the
the
provenmotion
superiority
of
lowfeed
angle,
long
stroke
gyratory-reciprocating
motion
increases
the
amount
Improved
Quality
proven
superiority
of
low
angle,
stroke
gyratory-reciprocating
motion
increases
the
amount
Experienced
application
experts
ensure
your
screen
Reduced
down
time
– ergonomic
design
faster
screen
changes
withwith
a single
operator
Circular
atenables
the
end
•–
Spreads
the material
across
the
width
long
. fulllong
of separated
separated
product
you
can
sell
ImprovedReduced
Quality
–down
theproduct
proven
superiority
of
low
angle,
stroke
gyratory-reciprocating
motion
increases
the
amount
doors
side-mounted
of
you
can
sell
selection
machine
settings produce maximum
time
–Spreads
ergonomic
design enables
faster
screen changes
withand
a single
operator
of•the
screen surface
material
across
full long
width
.low the
motion increases the amount
Improved
Quality
– the
proventhe
superiority
of
angle,
stroke gyratory-reciprocating
of separated
product
you can
sell
recovery
•
Stratifies
the
material
Increased
Capacity
–
multiple
machine
sizes
and
configuration
enable
you
to
customise
capacity
for your
your
application
Increased
Capacity
–
multiple
machine
sizes
and
configuration
enable
you
to
customise
capacity
for
application
of
the
screen
surface
Easy
to
access,
quick
toincreases
change
discharge
Improved
Quality
–
the
proven
superiority
of
low
angle,
long
stroke
gyratory-reciprocating
motion
the
amount sleeves
of separated product
you can sell
•
Conveys
material
forward
and
space
requirements
Increased of
Capacity
–
multiple
machine
sizes
and
configuration
enable
you
to
customise
capacity
for
your
application
and
space
requirements
•
Stratifies
the
material
mounted in front of the unit
separated product you can sell
Increased
Capacity
–•multiple
sizes
and configuration enable you to customise capacity for your application
and space
requirements
Changing
tomachine
elliptical
motion
Rugged,
time-proven
construction
means
this machine
machine will
will support
support your
your process
process for
for many,
many, many
many years
years to
to come
come
Conveys
material
forward
Rugged,
time-proven
construction
means
this
Increased
Capacity
– multiple
to customise
for Reciprocating
your applicationMotion for
and
space requirements
Rotexcapacity
Gyratory
at the
middlemachine sizes and configuration enable you Unique
construction
meansto
this
machine motion
will support your process for many, many years to come
Rugged, time-proven
and space requirements
Changing
elliptical
exceptional
product
recovery
efficiency
• Long
stroke elliptical
action this machine
Rugged, time-proven
construction
means
will support your process
for many,
many years
to come
at
the
centre
•
Enhances
stratification
Rugged, time-proven construction means this machine will support your process for many, many years to come
• Conveys
high capacity
• Longmaterial
strokeatelliptical
action
• Promotes
stratification
Straight
line motion
at the
• Conveys
discharge
endmaterial at high capacity
• Linear sifting motion
Straight line motion at the
• Removes near-size particles
discharge
end
• Improves
screening
efficiency
• No• vertical
Near linear
siftingensures
motionmaterial is
component
in•constant
contact
screen surface
Removes
nearwith
sizethe
particles
• Higher screening efficiency
•
ROTEX® Features
Longevity
Heavy duty screen jacks to
ensure proper frame location.
Positive Screen Cleaning
Bouncing balls keep screen
openings clear, maintaining
efficiency and capacity.
Features
Wide range of sizes from 5 sq ft to 160 sq ft (0.46m2 to 14.86m2) of screen surface
Replaceable inner and outer seals to control dusting
Rotex reputation for quality, durability and ease of maintenance
Compensating Clamps
Cost-effective construction and material options
Patented, self-adjusting clamps
ensure uniform sealing of cover
and screen decks
Installation Options
Floor Mounted
Cable Suspended
To find your local Rotex representative visit www.rotex.com
ROTEX® Specifications
1
2
3
4
5
*
55
Normal Area
per Surface
Principal Dimensions
Motor
A
B
C
ft2
m2
hp
kW
in
mm
in
mm
6.6
12.5
15.6
23.3
33.3
35.0
50.0
60.0
80.0
50.0
80.0
5.1
15.6
23.3
33.3
35.0
41.7
50.0
60.0
72.0
80.0
80.0
100.0
12.5
23.3
33.3
33.3
35.0
50.0
72.0
80.0
8.9
20.0
33.3
50.0
0.6
1.2
1.4
2.2
3.1
3.3
4.6
5.6
7.4
4.6
7.4
0.5
1.4
2.2
3.1
3.3
3.9
4.6
5.6
6.7
7.4
7.4
9.3
1.2
2.2
3.1
3.1
3.3
4.6
6.7
7.4
0.8
1.9
3.1
4.6
0.5
2
2
2
2
2
3
7.5
7.5
7.5
10
0.5
2
2
3
3
5
7.5
7.5
7.5
7.5
10
10
2
2
3
7.5
3
7.5
7.5
10
2
2
7.5
10
0.37
1.5
1.5
1.5
1.5
1.5
2.2
5.5
5.5
5.5
7.5
0.37
1.5
1.5
2.2
2.2
3.7
5.5
5.5
5.5
5.5
7.5
7.5
1.5
1.5
2.2
5.5
2.2
5.5
5.5
7.5
1.5
1.5
5.5
7.5
80
108
102
136
169
134
193
231
215
192
234
77
108
137
174
164
179
206
227
213
222
219
275
117
138
174
196
175
207
213
216
121
136
211
2032
2743
2591
3454
4293
3404
4902
5867
5461
4877
5944
1956
2743
3480
4420
4166
4547
5232
5766
5410
5639
5563
6985
2972
3505
4420
4978
4445
5258
5410
5486
3073
3454
5359
32
38
39
40
42
45
54
56
52
61
73
33
44
47
55
56
55
52
56
60
58
72
74
48
52
57
61
61
61
60
74
47
52
62
33.3
3.1
7.5
5.5
210
5334
60
813
30
762
965
37
940
991
46
1168
1016
46
1168
1067
47
1194
1143
67
1702
1372
73
1854
1422
77
1956
1321
89
2261
1549
77
1956
1854
89
2261
838
30
762
1118
51
1295
1194
52
1321
1397
50
1270
1422
76
1930
1397
77
1956
1321
80
2032
1422
77
1956
1524
89
2261
1473
88
2235
1829
102
2591
1880
89
2261
1219
41
1041
1321
52
1321
1448
56
1422
1549
60
1524
1549
62
1575
1549
77
1956
1524
89
2261
1880
102
2591
1194
31
787
1321
52
1321
1575
60
1524
Contact Rotex for details
1524
60
1524
Indicates two deck independently fed. Total area is 2 x nominal area per surface.
in
Shipping Weight
D
mm
in
mm
lb
kg
26
39
47
49
54
71
78
84
89
85
89
29
52
55
61
81
81
83
84
89
88
108
89
42
54
61
65
66
84
89
109
33
55
64
660
991
1194
1245
1372
1803
1981
2134
2261
2159
2261
737
1321
1397
1549
2057
2057
2108
2134
2261
2235
2743
2261
1067
1372
1549
1651
1676
2134
2261
2769
838
1397
1626
600
1700
1800
1900
2200
2200
5300
6700
7200
7400
13500
500
1900
2200
3200
5300
4500
8600
9000
9200
7400
11700
12400
1900
2200
4300
6900
5600
9000
9200
13100
1700
2200
6800
272
771
816
862
998
998
2404
3039
3265
3356
6122
227
862
998
1451
2404
2041
3900
4082
4172
3356
5306
5624
862
998
1950
3129
2540
4082
4172
5941
771
998
3084
64
1626
8500
3855
| ROTEX® GENERAL PURPOSE SCREENER
General
No. of
purpose
Screen
Model
Surfaces
No.
11
3201
3221
321
341
3421
81
8521
581
532*
732*
12
322
342
82
842
852
52
522
582
5722
722
72
3203
343
83
53
843
523
583
73
324
344
54
704
PRODUCT BULLETIN
The following specifications are for Rotex General-Purpose Screeners of standard construction and range from one through five
decks. Overall dimensions may vary depending on mounting and drive head.