SkyTrak 8042 Telehandler Parts Manual

Transcription

Illustrated Parts Manual
Models
8042, 10042,
10054
S/N 13198 thru 19987
& 0160002332 thru 0160045249
including 0160045255 excluding
0160042754, 0160042762,
0160042877, 0160042911,
0160043185, 0160043220 &
0160043244
8990395
Revised
June 12, 2012
An Oshkosh Corporation Company
EFFECTIVITY PAGE
June 3, 2005 - D - Revised Manual
May 11, 2006 - E - Revised Manual
February 23, 2007 - F - Revised Manual
October 9, 2007 - G - Revised Manual
April 17, 2008 - H - Revised Manual (Manual edited to B/M 8042 - 0010622 Revision 32)
(Manual edited to B/M 10042 - 0010623 Revision 27)
(Manual edited to B/M 10054 - 0010624 Revision 28)
January 19, 2008 - I - Revised Manual
August 5, 2009 - J - Revised Manual
July 1, 2010 - K - Revised Manual
February 11, 2011 - L - Revised Manual
August 25, 2011 - M - Revised Manual
November 11, 2011 - N - Revised Manual
April 9, 2012 - O - Revised Manual
June 12, 2012 - P - Revised Manual
8990395
8042/10042/10054
i
EFFECTIVITY PAGE
ii
8042/10042/10054
8990395
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1
1-2
1-3
Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-12
2-16
2-20
2-22
2-24
2-28
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 FT Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 FT. Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3-4
3-8
3-12
3-16
3-20
3-22
3-24
3-28
3-30
3-32
3-34
3-36
3-40
3-42
3-44
3-46
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1
4-2
4-3
4-4
4-5
4-6
8990395
Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator & Oil Cooler Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054
4-2
4-18
4-26
4-42
4-50
4-60
iii
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
5-25
5-26
5-27
5-28
5-29
5-30
5-31
5-32
5-33
5-34
Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Engine Connection & Convertor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Reversing Gear Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2
5-10
5-12
5-20
5-24
5-28
5-38
5-42
5-48
5-52
5-54
5-62
5-66
5-70
5-76
5-78
5-84
5-88
5-90
5-92
5-94
5-96
5-98
5-100
5-102
5-104
5-106
5-108
5-110
5-112
5-116
5-118
5-120
5-122
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1
6-2
6-3
6-4
6-5
iv
Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054
6-2
6-6
6-14
6-16
6-18
8990395
TABLE OF CONTENTS
FIGURE NO.
6-6
6-7
6-8
TITLE
PAGE NO.
Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1
7-2
7-3
7-4
7-5
7-6
7-7
Service Brake Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel & Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Lift/Lower & Extend/Retract Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Sway & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2
7-4
7-10
7-12
7-16
7-18
7-20
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
Service Brake & De-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Lift/Lower & Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment Tilt & Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Sway & Stabil-Trak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2
8-8
8-14
8-16
8-20
8-22
8-24
8-48
8-52
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
8990395
Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift/Lower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stabil-Trak Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Directional Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72 in. 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054
9-2
9-6
9-16
9-22
9-28
9-32
9-38
9-42
9-52
9-56
9-60
9-62
9-64
9-66
9-68
v
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1
10-2
10-3
10-4
Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-2
10-10
10-30
10-32
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
Worklight System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roadlight System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Boom Section Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Switch Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Upgrade Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-2
12-4
12-12
12-16
12-18
12-22
12-24
12-26
12-28
12-30
SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
vi
8042/10042/10054
8990395
SECTION 1
FRAME & ATTACHING PARTS
8990395
8042/10042/10054
S/N 13198 thru 19987
& 0160002332 thru 0160004669
Figure 1-1 Main Frame Components
LOCATE THE FRACTURE IN BEARING
OUTER RACE AT THE CLOCK POSITION
SHOWN FOR EACH APPLICATION
11
12
1
8
7
2
10
BOOM PIVOT
FRAME TILT CYLINDER
STABILIZER CYLINDER
LIFT/LOWER CYLINDER
SLAVE CYLINDER
8
3
9
3
4
8
7
5
6
31
19
26
35
7
4
30 5
1
9
34
2
5
2
32
13
15
4
3
14
25
18 23 33
32
6
9
21
21
6
29
33 23
18
36
6
29
20
24
33
18 23
22
32
21
16
17
29
12
37
6
18
32
27
23 33
21
11
28
10
PH3190
1-2
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160004669
Item
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
8990395
Part Number
Qty.
NSS
7092292
8303782
8305644
8065640
8050001
8065641
8520013
8520021
1
4
4
4
2
4
2
2
4
Ref
Ref
1
4
AR
4
AR
4
4
1
2
4
2
4
2
AR
AR
AR
AR
AR
AR
AR
AR
4
Ref
Ref
Ref
Ref
7138879
8305021
5724302
8307012
8310066
8310051
7137142
7138888
7139066
8303752
8303794
8305626
8307010
7125871
7138368
7124301
7124471
7124451
7139157
7139156
8522012
8520001
Description
Rev.
FRAME WELDMENT
LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends)
HEX HD CAPSCREW, 1/2-13X4
HEX LOCKNUT, 1/2-13
BEARING, (self align)
GREASE FITTING, STRAIGHT
GREASE FITTING, 90 DEGREES
FRONT AXLE, (see Figure 5-2 for details)
REAR AXLE, (see Figure 5-10 for details)
COUNTERWEIGHT
HEX NUT, 1-8
WASHER, SHIM 0.06
LOCKWASHER, 1
FLAT WASHER, 0.134
HEX HD CAPSCREW, 1-8X4
TILT & STABIL-TRAK CYLINDER PINS
FRONT COUNTERWEIGHT, (8042 only)
COUNTERWEIGHT HOLD DOWN PLATE, (8042 only)
HEX HD CAPSCREW, 0.312-18X3.5
HEX HD CAPSCREW, 0.750-10X3.5, GR8, (8042 only)
HEX LOCKNUT, 0.312-18
LOCKWASHER, 0.750, (8042 only)
CONDUIT, 0.50X8, (cut to fit)
CONDUIT, 0.5X15.5, (cut to fit)
CONDUIT, 1 DIAX12.5, (cut to fit)
CONDUIT, 1 IDX8, (cut to fit)
ANTI-SEIZE LUBE, (apply to items 2 & 24)
BOOM LIFT & LOWER CYLINDER, (see Figure 9-2 for details)
SLAVE CYLINDER, (see Figure 9-6 for details)
FRAME SWAY CYLINDER, (see Figure 9-4 for details)
STABIL-TRAK CYLINDER, (see Figure 9-5 for details)
8042/10042/10054
1-3
8042 S/N 0160004670 thru 0160033642
10042 S/N 0160004670 thru 0160033649
10054 S/N 0160004670 thru 0160033644
8042 S/N 0160004670 THRU 0160015041
10042 S/N 0160004670 THRU 0160015194
10054 S/N 0160004670 THRU 0160015043
11
12
3
38
1
3
4
8
7
6
5
30
7
1
5
9
5
19
31
35
2
32
39
34
BOOM PIVOT
FRAME TILT CYLINDER
STABILIZER CYLINDER
LIFT/LOWER CYLINDER
SLAVE CYLINDER
8
7
8
3
9
2
32
33
2
10
4
26
2
32
13
15
39
3
14
25
18 23 33
32
6
9
21
21
6
29
33 23
18
36
6
29
20
24
18 23 33
22
32
21
16
17
29
12
37
6
18
32
27
23 33
21
11
28
10
PH4562
1-4
8042/10042/10054
8990395
8042 S/N 0160004670 thru 0160033642
10042 S/N 0160004670 thru 0160033649
10054 S/N 0160004670 thru 0160033644
Item
Part Number
Qty.
Description
1
2
NSS
7302039
1
4
3423227
4
8303625
4
8303782
4
4
8310056
4
5
6
7
8
9
10
11
12
8065640
8050001
8065641
8520013
8520021
7138879
4
4
2
2
4
Ref
Ref
Ref
13
14
15
16
17
18
19
8305021
5724302
8307012
8310066
8310051
7137142
7138888
4
AR
4
AR
4
4
Ref
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7139066
8303752
8303794
8305626
8307010
7125871
7138368
7124301
7124471
7124451
7139157
7139156
8522012
8520001
2
4
2
4
2
AR
AR
AR
AR
AR
AR
AR
AR
8
Ref
Ref
Ref
Ref
FRAME WELDMENT
LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends), (8042 S/N
0160004670 thru 0160015041), (10042 S/N 0160004670 thru 0160015194),
(10054 S/N 0160004670 thru 0160015043)
LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends), (8042 S/N
0160015042 & After), (10042 S/N 0160015195 & After), (10054 S/N
0160015044 & After)
HEX HD CAPSCREW, 1/2-13X1.25, GR5, (8042 S/N 0160004670 thru
0160015041), (10042 S/N 0160004670 thru 0160015194), (10054 S/N
0160004670 thru 0160015043)
HEX HD CAPSCREW, 1/2-13X4.0, GR5, (8042 S/N 0160015042 & After),
(10042 S/N 0160015195 & After), (10054 S/N 0160015044 & After)
PLAIN WASHER, 1/2, (8042 S/N 0160004670 thru 0160015041), (10042 S/N
0160004670 thru 0160015194), (10054 S/N 0160004670 thru 0160015043)
COUNTERWEIGHT, (no longer available, use 1001094786 (1), 4892600 (4),
8310051 (4), 0642222 (4), 4892200 (4) & 1001094877 (2) for replacement)
HEX NUT, 1-8
WASHER, SHIM 0.06
LOCKWASHER, 1
FLAT WASHER, 0.134
HEX HD CAPSCREW, 1-8X4
FRONT COUNTERWEIGHT, (8042 only), (no longer available, use 1001094787
(1) & 0642216 (2) for replacement)
HEX HD CAPSCREW, 0.750-10X3.5, GR8, (8042 only)
3
8990395
8042/10042/10054
Rev.
1-5
8042 S/N 0160004670 thru 0160033642
10042 S/N 0160004670 thru 0160033649
10054 S/N 0160004670 thru 0160033644
Figure 1-1 Main Frame Components (Continued)
1-6
Item
Part Number
Qty.
38
8526007
AR
39
8305644
4
Description
®
Rev.
LOCTITE 242 , (apply to item 3), (8042 S/N 0160004670 thru 0160015041),
(10042 S/N 0160004670 thru 0160015194), (10054 S/N 0160004670 thru
0160015043)
HEX LOCKNUT, 1/2-13, (8042 S/N 0160015042 & After), (10042 S/N
0160015195 & After), (10054 S/N 0160015044 & After)
™
8042/10042/10054
8990395
8042 S/N 0160004670 thru 0160033642
10042 S/N 0160004670 thru 0160033649
10054 S/N 0160004670 thru 0160033644
Figure 1-1 Main Frame Components (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
1-7
8042 S/N 0160033643 & After
10042 S/N 0160033650 & After
10054 S/N 0160033645 & After
11
12
1
2
10
8
3
9
3
4
8
7
6
5
34
30
2
32
33
5
41
26
1
5
13
15
3
25
43
9
21
21
33 23
18
29
20
24
18 23 33
32
44
22
39
16
17
6
29
6
39
40
42
4
36
29
12
37
6
18
32
27
23 33
44
11
28
10
1-8
7
9
19
6
31
35
2
32
33 4
BOOM PIVOT
FRAME TILT CYLINDER
STABILIZER CYLINDER
LIFT/LOWER CYLINDER
SLAVE CYLINDER
18 23 33
32
8
7
PH4563
8042/10042/10054
8990395
8042 S/N 0160033643 & After
10042 S/N 0160033650 & After
10054 S/N 0160033645 & After
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
NSS
3423227
8303782
8305644
8065640
8050001
8065641
8520013
8520021
1
4
4
4
4
4
2
2
4
Ref
Ref
1
4
4
4
4
4
1
2
4
2
4
2
AR
AR
AR
AR
AR
AR
AR
AR
8
Ref
Ref
Ref
Ref
AR
4
1
4
2
2
8990395
1001094786
8305021
4762600
4892600
0642628
7137142
1001094787
7139066
8303752
0642216
8305626
8307010
7125871
7138368
7124301
7124471
7124451
7139157
7139156
8522012
8520001
0100019
0642222
3520030
4892200
1001094877
8310039
Description
Rev.
FRAME WELDMENT
LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends)
HEX HD CAPSCREW, 1/2-13X4.0, GR5
HEX LOCKNUT, 1/2-13
COUNTERWEIGHT
HEX NUT, 1-8
LOCKWASHER, 1
FLAT WASHER, 1
HEX HD CAPSCREW, 1-8X3-1/2
FRONT COUNTERWEIGHT, (8042 only)
HEX HD CAPSCREW, 0.750-10X2, GR5, (8042 only)
LOCTITE® 271TM, (apply to items 22 & 40)
HEX HD CAPSCREW, 0.750-10X2-3/4
PLUG, HOLE, (8042 only)
FLAT WASHER, 0.750
COUNTERWEIGHT MOUNTING ANGLE
HEX HD CAPSCREW, 5/16-18X3-3/4, GR5
8042/10042/10054
1-9
8042 S/N 13198 thru 0160029592
10042 S/N 13198 thru 0160029606
10054 S/N 13198 thru 0160029593
Figure 1-2 Hoods & Guards
8042 S/N 13198 THRU 13949
10042 S/N 13198 THRU 13927
10054 S/N 13198 THRU 13811
27 24
25
23
8042, 10042 & 10054
S/N 13198 THRU 14052
26
1
9
29
22
18
28
11
12
17
10
14
8
29
18
17
30
32
33
13
31
17
3
16
6
5
4
5
18
6
2
6
5
4
17
16
16
15
6
5
16
7
21
38
16
32
20
14
19
17
13
18
16
16
17
16
16
16
PAP16430
PH3200
1-10
8042/10042/10054
8990395
8042 S/N 13198 thru 0160029592
10042 S/N 13198 thru 0160029606
10054 S/N 13198 thru 0160029593
Item
Part Number
Qty.
1
7138730
Ref
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7139406
7139407
8307202
8307002
8305004
7139047
7150661
8303656
8307203
8307004
8310658
7138709
8303729
7094682
8581007
8342416
8342808
8310129
8307009
8305014
1
1
10
16
16
1
1
4
4
4
4
2
6
2
AR
2
AR
4
4
4
Description
Rev.
TRANSMISSION COVER, (S/N 13198 thru 14052), (no longer available, use
items 2 & 3 for replacement)
LOWER TRANSMISSION COVER, (S/N 14053 thru 0160029592)
UPPER TRANSMISSION COVER, (S/N 14053 thru 0160029592)
FLAT WASHER, 1/4
LOCKWASHER, 1/4
HEX NUT, 1/4-20
COUNTERWEIGHT COVER
FUEL/HYDRAULIC TANK COVER
HEX HD CAPSCREW, 5/16-18X7/8
FLAT WASHER, 5/16
LOCKWASHER, 5/16
RETAINING NUT, 5/16
SIDE ACCESS COVER
SIDE ACCESS COVER HINGE
FOAM TAPE, 230 IN, (sold by the inch)
LATCH ASSY, WITH LOCK & KEY, (includes item 18)
KEY SET
CARRIAGE BOLT, 5/8-11X2-1/2
LOCKWASHER, 5/8
HEX NUT, 5/8-11
(8042 S/N 13198 thru 13949), (10042 S/N 13198 thru 13927) & (10054 S/N
13198 thru 13811)
22
23
24
25
26
27
28
29
7150692
7150653
8303540
8307002
8305004
8303622
8305008
5724742
1
2
4
4
4
2
2
2
RADIATOR COVER
REAR DOOR HINGE
LOCKWASHER, 1/4
HEX NUT, 1/4-20
HEX NUT, 3/8-16
GASKET
(8042 S/N 13950 thru 0160029592), (10042 S/N 13928 thru 0160029592) &
(10054 S/N 13812 thru 0160029592)
30
31
32
33
38
8990395
7139462
8302470
5724742
10732150
1
2
2
AR
Ref
RADIATOR COVER
COTTER PIN
GASKET
FLAT WASHER, M10
FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)
8042/10042/10054
1-11
8042 S/N 0160029593 & After
10042 S/N 0160029607 & After
10054 S/N 0160029594 & After
10
14
17
16
11
7
18
18
1
3
18
12
13
21
9
5
18
15
21
9
15
8
18
6
2
20
21
12
13
21
4
24
25
21
2
23
11
22
21
18
3
18
19
18
21
21
21
K1
21
1-12
8042/10042/10054
PH3202
8990395
8042 S/N 0160029593 & After
10042 S/N 0160029607 & After
10054 S/N 0160029594 & After
Item
Part Number
Qty.
Description
1
1001094897
1001125530
90206196
7138709
1
1
AR
2
1001111568
1
1001111569
1
7139047
7139047
7139406
7139407
7150661
8302470
8303615
8303656
8303729
8305004
8307002
8307004
8307202
8307203
8310658
Use Kit K1
1
1
1
1
1
2
10
4
6
6
16
4
10
4
4
Ref
1001131179
8342808
8580420
10732150
4420037
8310129
8307009
8305014
3
AR
10
8
AR
4
4
4
Ref
RADIATOR COVER, (S/N 0160031620 thru 0160040019)
RADIATOR COVER, (S/N 0160040020 & After)
GASKET
SIDE ACCESS COVER, (S/N 0160029593 thru 0160040219 excluding
0160039850, 0160040126 thru 0160040129 & 0160040171)
LEFT SIDE ACCESS COVER, (S/N 0160040220 & After including
0160039850, 0160040126 thru 0160040129 & 0160040171)
RIGHT SIDE ACCESS COVER, (S/N 0160040220 & After including
0160039850, 0160040126 thru 0160040129 & 0160040171)
COUNTERWEIGHT COVER, (10042 & 10054)
COUNTERWEIGHT COVER, (8042 S/N 0160029593 thru 0160033643)
LOWER TRANSMISSION COVER
UPPER TRANSMISSION COVER
FUEL/HYDRAULIC TANK COVER
COTTER PIN
HEX NUT, 1/4-20
LOCKWASHER, 1/4
LOCKWASHER, 5/16
FLAT WASHER, 1/4
FLAT WASHER, 5/16
RETAINING NUT, 5/16
LATCH ASSY, WITH LOCK & KEY, (Before S/N 0160043513), (1001094075 is
no longer available)
LATCH ASSY, WITH LOCK & KEY, (S/N 0160043513 & After)
KEY SET
WELL NUT
FLAT WASHER, M10
FOAM TAPE
LOCKWASHER, 5/8
HEX NUT, 5/8-11
FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)
1001132458
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
K1
8990395
Rev.
LATCH WITH PLATE REPLACEMENT KIT
8042/10042/10054
1-13
Figure 1-3 Outrigger Mounting
10042 & 10054
31
12
32
29
29
30
28
1
25
18
13
27
5
10042 S/N 0160037798 & AFTER
10054 S/N 0160037793 & AFTER
EXCLUDING 0160021270, 0160036713,
0160036715 & 0160036723
10
12
11
25
24
21
20
19
1
28
22
19
23
15
13
19
6
17
14
26
7
8
17
2
28
16
9
17
1
24
19
12
32
4
PH4594
10054 S/N 0160021270, 0160036713,
0160036715 & 0160036723
1-14
3
8042/10042/10054
8990395
Figure 1-3 Outrigger Mounting
Item
Part Number
Qty.
Description
Rev.
1
7138601
1
E
1001110483
1
1001107692
1
7091373
7090822
8065640
7090832
2
2
2
1
3423248
1
7090871
7090891
7090951
8065063
8303655
2
2
Ref
2
1
1
0642640
1
12
8310475
1001106346
8
8
13
8310067
8
14
15
16
17
18
8303628
8310151
8303629
8305644
8305643
2
2
2
6
1
8310116
1
8520013
8307912
8307913
7124491
7125801
7138609
10
AR
AR
2
4
2
OUTRIGGER FRAME, (10042 Before S/N 0160038368), (10054 Before S/N
0160038740)
OUTRIGGER FRAME, (10042 S/N 0160038375, 0160038378, 0160038379,
0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
OUTRIGGER FRAME, (10042 S/N 0160038368 & After excluding
0160038375, 0160038378, 0160038379, 0160038381 & 0160038383), (10054
S/N 0160038740 & After excluding 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
OUTRIGGER LEG
OUTRIGGER PAD, (includes item 4)
AXLE PIVOT PIN, (10042 S/N 13198 thru 19987 & 0160002332 thru
0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)
AXLE PIVOT PIN, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
CYLINDER PIVOT PIN
LEG PIVOT PIN
OUTRIGGER CYLINDER, (see Figure 9-7 for details)
PAD PIVOT PIN
BUSHING, 3 IDX2
HEX HD CAPSCREW, 5/8X4-1/2, GR5, (10042 S/N 13198 thru 19987 &
0160002332 thru 0160018244), (10054 S/N 13198 thru 19987 & 0160002332
thru 0160018374)
HEX HD CAPSCREW, 1-8X5, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
HEX HD CAPSCREW, 3/4X10, GR8, (torque to 260 lb-ft)
SOC HD CAPSCREW, 3/4-10X11, GR8, (10042 S/N 0160038375, 0160038378,
0160038379, 0160038381 & 0160038383), (10054 S/N 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723), (torque to 260 lb-ft)
LOCKNUT, 3/4, (10042 Before S/N 0160038368 including 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 Before S/N
016008740 including 0160021270, 0160036713, 0160036715, 0160036721 &
0160036723)
HEX HD CAPSCREW, 1/2X3-3/4, GR5
HEX HD CAPSCREW, 1/2X7, GR5
HEX HD CAPSCREW, 1/2X4-1/2, GR5
LOCKNUT, 1/2
LOCKNUT, 5/8, (10042 S/N 13198 thru 19987 & 0160002332 thru
0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)
LOCKNUT, 1/8, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
GREASE FITTING
SHIM, 0.06
SHIM, 0.12
CONDUIT, 1 IDX15.5
CONDUIT, 0.75 IDX4
MOUNT PLATE, (10042 Before S/N 0160038368 including 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 Before S/N
0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721
& 0160036723)
2
3
4
5
6
7
8
9
10
11
19
20
21
22
23
24
8990395
8042/10042/10054
C
A
1-15
Figure 1-3 Outrigger Mounting (Continued)
Item
25
Part Number
Qty.
Description
1001107664
2
8307104
8
8307104
16
8223536
MOUNT PLATE, (10042 S/N 0160038368 & After excluding 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N
0160038740 & After including 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
PLAIN WASHER, 3/4, (10042 Before S/N 0160038368), (10054 Before S/N
0160038740)
PLAIN WASHER, 3/4, (10042 S/N 0160038375, 0160038378, 0160038379,
0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
PRESSURE SWITCH, (10054 only)
MAIN FRAME, (see Figure 1-1 for details)
SOCKET HD CAPSCREW, M22X1.5X80, (10042 S/N 0160037798 & After),
(10054 S/N 0160037793 & After)
MOUNTING BRACE, (10042 S/N 0160038375, 0160038378, 0160038379,
0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
MOUNTING BRACE, (10042 S/N 0160038368 & After excluding 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N
0160038740 & After excluding 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
LUG, (10042 S/N 0160038375, 0160038378, 0160038379, 0160038381 &
0160038383), (10054 S/N 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
LUG, (10042 S/N 0160038368 & After excluding 0160038375, 0160038378,
0160038379, 0160038381 & 0160038383), (10054 S/N 0160038740 & After
excluding 0160021270, 0160036713, 0160036715, 0160036721 &
0160036723)
LOCTITE® 271TM
26
27
28
29
1001103619
2
Ref
Ref
5
30
1001097046
1
1001107744
1
1001105428
1
1001107746
1
0100019
AR
31
32
1-16
8042/10042/10054
Rev.
8990395
Figure 1-3 Outrigger Mounting (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
1-17
This Page Intentionally Left Blank
1-18
8042/10042/10054
8990395
SECTION 2
BOOM
8990395
8042/10042/10054
S/N 13198 thru 19987
& 0160002332 thru 0160004670
BOOM
Figure 2-1 First Boom Section
33
34
2
4
44 5
3
35
38
6
35
34
36
1
37
22
23
43
19
10
27
32
8
7
11
44
20
12
13
9
32
8
15
7
7
43
8
19
27
32
8
28
32
29
30
19
19
21
25
A
31
44
14
17
14
14
9
32
8
16
19
18
44
42
14
K1
43
22
23
21
A
24
41
26
32
8
40
39
45
46
PH4262
2-2
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160004670
BOOM
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Use Kit K1
8303655
8305643
7097682
8307910
8307911
8307204
8307005
8303681
8065640
7092292
8305644
8303782
8642224
8307113
7075611
8305647
7096562
7082311
8520013
7111572
7082342
7082362
7096882
7096772
8303041
8303620
8303621
5724622
8305645
7096552
8526007
8303697
8307106
8305906
8310431
8310497
7116792
7138468
8303738
8310113
1
2
2
2
AR
AR
12
24
8
4
4
4
4
4
2
1
1
1
21
4
3
AR
AR
2
1
3
8
6
1
1
1
AR
1
2
2
1
1
1
1
2
2
Ref
6
AR
1
2
8990395
7079572
8522012
7099882
7099882
Description
Rev.
FIRST BOOM SECTION, (see Figure 12-7 for details)
HEX HD CAPSCREW, 5/8-11X4.50
HEX LOCKNUT, 5/8-11
BOOM PIVOT PIN
WASHER, SHIM, 2.75 DIAX.075
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X3/4, (Loctite® & torque to 31 lb-ft)
BEARING, 2 DIA, (self align)
HOIST & SLAVE CYLINDER PINS
HEX LOCKNUT, 1/2-13
RETAINING RING, 2 DIA
FLAT WASHER, 7/16
POINTER
HEX LOCKNUT, 7/16-14
EXTEND CYLINDER PIN, (rod end)
WEAR PAD INSERT
LUBE FITTING, STRAIGHT, 1/8
WEAR PAD
SHIM, WEAR PAD, 0.07
SPACER, WEAR PAD, 0.62
SPACER, WEAR PAD, (special)
HEX HD CAPSCREW, 3/8-16X1, (Loctite® & torque to 31 lb-ft)
HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite® & torque to 31 lb-ft)
RUBBER BUMPER
HEX LOCKNUT, 3/8-16
EXTEND CYLINDER PIN, (base end)
LOCTITE® 242™, (apply to items 9, 26, 27 & 28)
FLAT WASHER, 5/16
RETAINER NUT, 5/16-18
LOCKWASHER, 5/16, (internal tooth)
THUMB SCREW, 5/16-18X1.50
REAR BOOM COVER
PROXIMITY SWITCH CLIP
HEX HD CAPSCREW, 0.375-16X.88
CAGE NUT, 0.375-16
EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)
WEAR PAD
ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 31)
BOOM ANGLE SENSOR, (8042 & 10042 only)
BOOM ANGLE & BOOM INTERLOCK SENSOR, (10054 only)
8042/10042/10054
2-3
S/N 13198 thru 19987
& 0160002332 thru 0160004670
BOOM
Figure 2-1 First Boom Section (Continued)
2-4
Item
Part Number
Qty.
K1
7302086
1
Description
Rev.
FIRST BOOM SECTION SERVICE KIT
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160004670
BOOM
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
2-5
S/N 0160004671 thru 0160015024
BOOM
32
44
33
34
47
4
46
43
35
5
6
38
1
35
34
36
37
22
23
45
9
32
19
8
10 11
46
27
32
8
7
43
15
7
8
19
27
32
8
28
32
29
30
19
19
21
25
13
32
20
7
45
12
A
31
46
14
17
14
14
9
32
8
16
19
45
22
18
46
42
14
23
21
A
24
41
8
26
32
40
39
48
49
PH4251
2-6
8042/10042/10054
8990395
S/N 0160004671 thru 0160015024
BOOM
Item
Part Number
Qty.
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
7302010
7302024
8307910
8307911
8307204
8307005
8303681
8065640
7302039
8310056
8303625
8642224
8307113
7075611
8305647
7096562
7082311
8520013
7111572
7082342
7082362
7096882
7096772
8303041
8303620
8303621
5724622
8305645
7096552
8526007
8303697
8307106
8305906
8310431
8310497
7116792
7138468
8303738
8310113
1
2
AR
AR
12
24
8
4
4
4
4
4
2
1
1
1
21
4
3
AR
AR
2
1
3
8
6
1
1
1
AR
1
2
2
1
1
1
1
2
2
Ref
6
2
6
AR
2
1
2
8990395
8520001
8303712
7079572
8522012
8310058
7099882
7099882
Description
Rev.
FIRST BOOM SECTION
BOOM PIVOT PIN
FLAT WASHER, 3/8
LOCKWASHER, 3/8
PLAIN WASHER, 1/2
FLAT WASHER, 7/16
POINTER
WEAR PAD INSERT
WEAR PAD
SHIM, WEAR PAD, (.07)
SPACER, WEAR PAD, (.62)
RUBBER BUMPER
HEX LOCKNUT, 3/8-16
LOCTITE® 242™, (apply to items 9, 13, 26, 27 & 28)
FLAT WASHER, 5/16
REAR BOOM COVER
CAGE NUT, 0.375-16
LUBE FITTING, 1/8
WEAR PAD
PLAIN WASHER, 5/8
8042/10042/10054
2-7
S/N 0160015042 & After
BOOM
5
33
34
4
45
6
35
1
46
38
35
34
36
37
22
23
43
9
32
12
19
27
32
8
7
20
B
8
7
7
43
8
19
A
49
15
17
27
32
8
28
32
29
30
19
19
21
25
26
32
9
32
8
14
14
16
22
18
44
42
14
23
21
A
24
41
B
15
8
40
17
39
16
8042 S/N 0160015042 THRU 0160033123
10042 S/N 0160015042 THRU 0160033120
10054 S/N 0160015042 THRU 0160033122
2-8
11
13
31
44
14
19
43
10
8042/10042/10054
47
48
PH4642
8990395
S/N 0160015042 & After
BOOM
Item
Part Number
Qty.
Description
1
4
5
6
7
8
9
10
11
12
13
14
15
7302010
3423226
8303655
8305643
8307204
8307005
8303681
8065640
3423227
8303782
8305644
8642224
8307113
1
2
2
2
12
24
8
4
4
4
4
4
2
4711600
1
7075611
1
1001098769
1
8305647
1
8305645
1
7096562
7082311
8520003
7111572
7082342
7082362
7096882
7096772
8303041
8303620
8303621
5724622
3311601
7096552
8526007
8303697
8307106
8305906
8310431
8310497
7116792
7138468
8303738
8310113
1
21
4
3
AR
AR
2
1
3
8
6
1
1
1
AR
1
2
2
1
1
1
1
2
2
Ref
FIRST BOOM SECTION
BOOM PIVOT PIN
LOCKNUT, 5/8-11
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX HD CAPSCREW, 1/2-13X4, GR5
LOCKNUT, 1/2-13
FLAT WASHER, 7/16, (8042 S/N 0160015042 thru 0160033123), (10042 S/N
0160015042 thru 0160033120), (10054 S/N 0160015042 thru 0160033122)
FLAT WASHER, 3/8, (8042 S/N 0160033124 & After), (10042 S/N 0160033121
& After), (10054 S/N 0160033123 & After)
POINTER, (8042 S/N 0160015042 thru 0160033123), (10042 S/N 0160015042
thru 0160033120), (10054 S/N 0160015042 thru 0160033122)
POINTER, (8042 S/N 0160033124 & After), (10042 S/N 0160033121 & After),
(10054 S/N 0160033123 & After)
HEX LOCKNUT, 7/16-14, (8042 S/N 0160015042 thru 0160033123),
(10042 S/N 0160015042 thru 0160033120), (10054 S/N 0160015042 thru
0160033122)
HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft), (8042 S/N 0160033124 & After),
(10042 S/N 0160033121 & After), (10054 S/N 0160033123 & After)
WEAR PAD INSERT
LUBE FITTING, 90 DEGREES, 1/8
WEAR PAD
RUBBER BUMPER
HEX LOCKNUT, 3/8-16, (apply item 32)
LOCTITE® 242™, (apply to items 9, 13, 26, 27, 28 & 30)
FLAT WASHER, 5/16
REAR BOOM COVER
CAGE NUT, 0.375-16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
8990395
8042/10042/10054
Rev.
2-9
S/N 0160015042 & After
BOOM
Item
Part Number
Qty.
43
44
45
46
47
48
49
7079572
8522012
8307910
8307911
7099882
7099882
1001096404
6
AR
AR
AR
1
2
1
2-10
Description
Rev.
WEAR PAD
SPACER, ANGLE INDICATOR, (8042 S/N 0160033124 & After),
(10042 S/N 0160033121 & After), (10054 S/N 0160033123 & After)
8042/10042/10054
8990395
S/N 0160015042 & After
BOOM
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
2-11
BOOM
Figure 2-2 Second Boom Section
108
8042/10042
103
110
106
102
111
24
12
15
7
6
101
105
104
10
12
109
4
107
112
107
6
7
6
7
8
12
6
5
3
10
12
7
1
9
12
7
6
2
13
14
2
3
4
14
4
3
4
14
7
14
4
4
9
12
10
12
5
7
11
2
3 14
14
4
9
12
7
6
1
16
17
18
19
4
4
5
11
7
9
12
20
23
18
21
22
10042 S/N 13194 THRU 18405
8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033852
10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701
2-12
8042/10042/10054
PH4271
8990395
BOOM
Item
Part Number
Qty.
Description
1
7116784
Ref
1001098089
1
7082362
7082342
7082311
7111572
8307204
8307005
8303620
8303621
8303681
7096882
8526036
7096702
7079572
8303675
8305643
7110002
8769159
8769160
8769158
8307107
8303717
AR
AR
37
5
27
37
9
10
16
2
AR
3
11
2
2
1
2
1
1
AR
2
Ref
1
4
5
1
1
10
1
2
1
1
2
1
1
SECOND BOOM SECTION, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160033701),
(no longer available, use 1001098089, 1001097735, 8305643 & 8303634 for
replacement)
SECOND BOOM SECTION, (8042 S/N 0160033853 & After),
(10042 S/N 0160033702 & After)
WEAR PAD INSERT
WEAR PAD
FLAT WASHER, 3/8
LOCKWASHER, 3/8
WEAR PAD SPACER, (0.62 thick)
WEAR PAD SPACER, (0.5)
WEAR PAD
HEX LOCKNUT, 5/8-11
BOOM STOP PLATE
COVER PLATE
SAFETY PLATE
SINGLE CLAMP, 3
FLAT WASHER, 5/8
HOSE PULLEY ASSY, (includes items 101 thru 112)
ROLLER PULLEY
DIVIDER
BRACKET, (right side)
BRACKET, (left side)
SPACER
SHOULDER SCREW, 1/2X5
LOCKNUT, 3/8-16
LOCKNUT, 1/2-13
FLAT WASHER, 1/2
FLAT WASHER, 3/8
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
101
102
103
104
105
106
107
108
109
110
111
112
8990395
7116733
7116812
7116642
7116652
7116662
7116691
8310235
8305645
8310209
8305644
8307206
8310245
8307204
8042/10042/10054
Rev.
C
2-13
BOOM
108
110
10054
106
103
102
111
105
101
105
109
112
104
107
107
7
16
8
13
6
7
6
8
13
7
5
9
13
2
6
4
15
5
6
7
8
13
6
3
3
2
9
13
7
10
13
6
14
7
3
15
5
3
2
15
3
15
1
5
5
14
15
7
5
9
13
10
13
2
5
4
3
10
13
7
7 6
15
1
5
14
15
11
7
5
5
10
13
4
11
S/N 13198 THRU 19987 &
0160002332 THRU 0160033854
2-14
8042/10042/10054
PH4382
8990395
BOOM
Item
Part Number
Qty.
1
7118854
Ref
2
3
4
5
6
7
8
9
10
11
13
14
15
16
101
102
103
104
105
106
107
108
109
110
111
112
1001097721
7082362
7082342
7111572
7082311
8307204
8307005
8303620
8303681
8303621
7096882
8526007
7096702
7079572
7116733
7116812
7116642
7116652
7116662
7116691
8310235
8305645
8310209
8305644
8307206
8310245
8307204
1
AR
AR
5
36
26
36
8
14
12
2
AR
3
11
1
4
5
1
1
10
1
2
1
1
2
1
1
8990395
Description
SECOND BOOM SECTION, (10054), (S/N 13198 thru 19987 & 0160002332
thru 0160033854), (no longer available, use 1001097721, 1001097735,
8305643 & 8303634 for replacement)
SECOND BOOM SECTION, (S/N 0160033855 & After)
WEAR PAD
WEAR PAD INSERT
FLAT WASHER, 3/8
LOCKWASHER, 3/8
LOCTITE® 242™, (apply to items 8, 9 & 10)
SPACER, WEAR PAD, (1/2)
WEAR PAD
HOSE PULLEY ASSY, (includes items 101 thru 112)
ROLLER PULLEY
DIVIDER
BRACKET, (right side)
BRACKET, (left side)
SPACER
LOCKNUT, 3/8-16
LOCKNUT, 1/2-13
FLAT WASHER, 1/2
FLAT WASHER, 3/8
8042/10042/10054
Rev.
C
2-15
BOOM
Figure 2-3 Third Boom Section
4
8042/10042
5
6
9
24
7
3
8
2
24
10
24
3
11
3
1
7
8
30
4
13
30
25
4
22
14
21
31
22
29
12
17
31
12
26
27
16
19
31
20
15
28
23
15
18
PH4280
2-16
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
7117113
8303679
8307005
7082311
7111572
7096882
7082362
7082342
8303675
8303681
8307204
7095312
7096702
8520021
8520013
8305644
7083992
8305643
7095352
8303666
7095522
8642224
8303772
8526036
7125811
8307918
8310093
8307904
1
6
16
16
2
2
AR
AR
2
8
8
2
1
1
3
1
1
1
1
1
1
2
1
AR
1
2
AR
AR
Ref
5
AR
8990395
7079572
8522012
Description
Rev.
THIRD BOOM SECTION
LOCKWASHER, 3/8
WEAR PAD INSERT
WEAR PAD
FLAT WASHER, 3/8
QUICK ATTACH PIVOT BUSHING
HEX LOCKNUT, 1/2-13
ATTACHMENT TILT CYLINDER PIN, (rod end)
HEX LOCKNUT, 5/8-11
QUICK ATTACH PIVOT PIN
ATTACHMENT TILT CYLINDER PIN, (base end)
PLASTIC CONDUIT, 3/4X8
WASHER, SHIM 2X3.5X.134
ATTACHMENT TILT CYLINDER, (see Figure 9-3 for details)
WEAR PAD
ANTI-SEIZE LUBE, (apply to items 17, 19 & 21)
8042/10042/10054
2-17
BOOM
10054
12
11
4
12
10
11
9
10
8
19
8
6
18
7
3
1
7
5
18
2
17
18
14
7
7
14
13
7
12
20
7
6
18
14
15
9
5
18
13
18
14
7
8
9
8
20
9
20
12
12
15
14
20
12
12
7
16
18
11
PH4391
2-18
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7117414
7112732
8305624
8310026
8303679
8303622
8307005
7082362
7082342
7096882
7111572
7082311
8303681
8307204
7096702
8303620
8303621
8526036
1
1
4
4
4
2
34
AR
AR
2
5
34
16
25
3
6
4
AR
Ref
11
8990395
7079572
Description
Rev.
THIRD BOOM SECTION
HOSE CLAMP SUPPORT
HEX LOCKNUT, 1/4-20
LOCKWASHER, 3/8
WEAR PAD
WEAR PAD INSERT
FLAT WASHER, 3/8
HOSE CARRIER, (see Figure 8-3 for details)
WEAR PAD
8042/10042/10054
2-19
BOOM
Figure 2-4 Fourth Boom Section
4
10054
5
6
38
32
31
26
38
7
8
31
33
3
11
2
28
26
30
3
27
9
28
40
11
27
28
32
13
26
25
7
8
41
3
4
1
29
24 41
4
22
10
28
3
7
14
8
41
4
39
21
42
22
23
34
12
16
17
42
12
15
35
2-20
36
37
20
15
18
19
42
PH4400
8042/10042/10054
8990395
BOOM
Figure 2-4 Fourth Boom Section
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
7117133
8303621
8307005
7082311
7111572
7096702
7082362
7082342
8303681
1
6
16
16
7
2
AR
AR
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
8303620
8307204
7095312
8305624
8520021
8520013
8305644
7083992
8305643
7095352
8303666
7095522
8642224
8303772
8303540
7114922
8305645
8303620
8526036
7125811
5746411
7110172
7127862
7127852
7125741
8307918
8310093
8307904
8303738
2
6
2
4
1
3
1
1
1
1
1
1
2
1
4
1
6
2
AR
1
2
2
2
1
1
2
AR
AR
4
Ref
Ref
4
AR
FOURTH BOOM SECTION
LOCKWASHER, 3/8
WEAR PAD INSERT
WEAR PAD
HEX HD CAPSCREW, 3/8-16X3/4, (lower left & right side - all fasteners & upper
left & right side - front fasteners only)
HEX HD CAPSCREW, 3/8-16X1, (upper left & right side - rear fasteners only)
FLAT WASHER, 3/8
QUICK ATTACH PIVOT BUSHING
HEX LOCKNUT, 1/4-20
HEX LOCKNUT, 1/2-13
ATTACHMENT TILT CYLINDER PIN, (rod end)
HEX LOCKNUT, 5/8-11
QUICK ATTACH PIVOT PIN
ATTACHMENT TILT CYLINDER PIN, (base end)
GUIDE
HEX LOCKNUT, 3/8-16
LOCTITE® 242™, (apply to items 2, 9, 10 & 27)
PLASTIC CONDUIT, 3/4X8
MOLDING, 3
HOSE CARRIER GUIDE
GUIDE SUPPORT, (rear)
GUIDE SUPPORT, (front)
EDGE PROTECTOR MOLDING
HEX HD CAPSCREW, 3/8-16X.88
HOSE CARRIER, (see Figure 8-3 for details)
WEAR PAD
8990395
7079572
8522012
8042/10042/10054
Rev.
2-21
BOOM
Figure 2-5 Quick Attach
4
6
5
7
101
2
3
103
1
102
104
PA3810
2-22
8042/10042/10054
8990395
BOOM
Figure 2-5 Quick Attach
Item
Part Number
Qty.
7139864
7085552
7085562
7085571
7139863
8303638
8305619
8307104
1
1
1
1
1
1
1
1
QUICK ATTACH ASSY, (includes items 1 thru 7)
TORSION SPRING
LATCH
SPACER
QUICK ATTACH
HEX HD CAPSCREW, 3/4-10X2-3/4
HEX LOCKNUT, 3/4-10
FLAT WASHER, 3/4
B
1
2
3
4
5
6
7
7118892
7118882
8310266
8310276
8526007
1
1
1
1
AR
LOCK PIN ASSY, (includes items 101 thru 104)
PIN
SHANK BOLT EYE, 1/2-13X2
FLAT WASHER, 0.51X1.88X0.125
LOCTITE® 242™, (apply to item 101)
B
101
102
103
104
8990395
Description
8042/10042/10054
Rev.
2-23
BOOM
Figure 2-6 Boom Extend Chains
8042/10042
3
19
8042 S/N13198 THRU 19987 & 0160002332 THRU 0160033852
10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701
1
5
19
2
2
12
4
8042 S/N 0160033853 & AFTER
10042 S/N 0160033702 & AFTER
12
6
16
13
16
18
14
17
21
18
20
9
11
10
7
19
8
1
K1
PH4412
2-24
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
Use Kit K1
7139180
8310019
8305645
8310020
8305644
8307104
8305646
13
1001101845
7114112
7126662
8307007
2
2
2
2
1
1
2
2
Ref
Ref
Ref
1
1
2
1
14
8303624
1
16
17
18
8520001
8526036
7117572
1
AR
1
1001097735
1
19
20
8522012
8305643
AR
1
21
8303634
1
EXTEND CHAIN & CLEVIS ASSY, 194.25 IN LONG
EXTEND CHAIN YOKE
SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16
HEX LOCKNUT, 3/8-16
HEX LOCKNUT, 1/2-13
PLAIN WASHER, 3/4
HEX LOCKNUT, 3/4-16
SECOND BOOM SECTION, (see Figure 2-2 for details)
THIRD BOOM SECTION, (see Figure 2-3 for details)
BUSHING SHEAVE ASSY
EXTEND CHAIN SHEAVE
CHAIN SHEAVE BUSHING
LOCKWASHER, 1/2, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160033701)
HEX HD CAPSCREW, 1/2-13X1, (8042 S/N 13198 thru 19987 & 0160002332
thru 0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160033701)
EXTEND CHAIN SHEAVE PIN, (8042 S/N 13198 thru 19987 & 0160002332
thru 0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160033701)
EXTEND CHAIN SHEAVE PIN, (8042 S/N 0160033853 & After),
(10042 S/N 0160033702 & After)
HEX LOCKNUT, 5/8-11, (8042 S/N 0160033853 & After),
(10042 S/N 0160033702 & After)
HEX HD CAPSCREW, 5/8-11X4, (8042 S/N 0160033853 & After),
(10042 S/N 0160033702 & After)
K1
8024032
1
8990395
Rev.
EXTEND CHAINS SERVICE KIT, (includes items 1 thru 8)
8042/10042/10054
2-25
BOOM
FRONT
FOURTH
SECTION
SIDE
VIEW OF BOOM
THIRD
SECTION
SECOND
SECTION
FIRST
SECTION
10054
5
28
2
3
28
S/N 0160033855 & AFTER
1
18
20
2
24
6
27
10
28
8
4
1
7
28
29
14
9
11
15
17
K1
K2
18
16
20
9
26
29
10
28
22
13
12
28
24
21
18
27
9
11
23
S/N 3198 THRU 19987 & 0160002332 THRU
0160033854
2-26
PH4432
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
Use Kit K1
7139180
8310019
8305645
8310020
8305644
8307104
8305646
Use Kit K2
8310205
8305643
8310066
8310210
8520001
1001101845
7114112
7126662
8303624
2
2
2
2
1
1
2
2
1
1
1
1
1
Ref
Ref
Ref
Ref
1
1
1
2
1
8307007
7117582
8303634
1001101867
7114032
7117502
8305643
8522012
7117572
1001097735
2
1
2
1
1
2
2
AR
1
1
THIRD BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, 194.25 IN LONG
EXTEND CHAIN YOKE
HEX LOCKNUT, 3/8-16
HEX LOCKNUT, 1/2-13
PLAIN WASHER, 3/4
HEX LOCKNUT, 3/4-16
FOURTH BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, 193 IN LONG
SOCKET HD SHOULDER SCREW, 3/4X2-1/2
HEX LOCKNUT, 5/8-11
PLAIN WASHER, 1
HEX LOCKNUT, 1-14
FOURTH BOOM SECTION, (see Figure 2-4 for details)
BUSHING SHEAVE ASSY
EXTEND CHAIN SHEAVE
HEX HD CAPSCREW, 1/2-13X1, (S/N 13198 thru 19987 & 0160002332 thru
0160033854)
LOCKWASHER, 1/2, (S/N 13198 thru 19987 & 0160002332 thru 0160033854)
EXTEND CHAIN SHEAVE PIN
BUSHING SHEAVE ASSY
EXTEND CHAIN SHEAVE
HEX LOCKNUT, 5/8-11
ANTI-SEIZE LUBE, (apply to items 3, 5, 7, 10 & 12)
PIN, (S/N 13198 thru 19987 & 0160002332 thru 0160033854)
PIN, (S/N 0160033855 & After)
K1
8024032
1
K2
8024053
1
21
22
23
24
26
27
28
29
8990395
Rev.
THIRD BOOM SECTION EXTEND CHAINS SERVICE KIT,
(includes items 1 thru 8)
FOURTH BOOM SECTION EXTEND CHAIN SERVICE KIT,
8042/10042/10054
2-27
BOOM
Figure 2-7 Boom Retract Chains
8042/10042
10
3
1
2
11
12
13
2
14
4
7
9
8
1
K1
6
5
PH4422
2-28
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Use Kit K1
7117031
8310019
8305645
8307104
8305646
7138986
8520003
7138977
8307007
8303624
1
4
4
4
4
4
Ref
Ref
Ref
2
2
2
2
2
K1
8024033
1
8990395
Description
Rev.
RETRACT CHAIN & CLEVIS ASSY
RETRACT CHAIN ANCHOR LINK
HEX LOCKNUT, 3/8-16
PLAIN WASHER, 3/4
HEX LOCKNUT, 3/4-16
RETRACT CHAIN SHEAVE WITH BUSHINGS
RETRACT CHAIN SHEAVE PIN
LOCKWASHER, 1/2
RETRACT CHAIN SERVICE KIT, (includes items 1 thru 6)
8042/10042/10054
2-29
BOOM
10054
1
SIDE
THIRD
SECTION
FOURTH
SECTION
FRONT
VIEW
OF
SECOND
SECTION
FIRST
SECTION
BOOM
3
1
2
3
2
2
1
4
2
4
9
11
10
12
8
15
13
14
1
7
6
5
16
1
6
K1
2-30
5
16
PH4441
8042/10042/10054
8990395
BOOM
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Use Kit K1
7117031
8310019
8305645
8307104
8305646
7138986
7138977
8520003
8303624
8307007
8522012
1
4
4
4
4
4
Ref
Ref
Ref
Ref
2
2
2
3
2
AR
K1
8024033
2
8990395
Description
Rev.
RETRACT CHAIN & CLEVIS ASSY
RETRACT CHAIN ANCHOR LINK
HEX LOCKNUT, 3/8-16
PLAIN WASHER, 3/4
HEX LOCKNUT, 3/4-16
FOURTH BOOM SECTION, (see Figure 2-4 for details)
RETRACT CHAIN SHEAVE WITH BUSHINGS
RETRACT CHAIN SHEAVE PIN
LOCKWASHER, 1/2
ANTI-SEIZE LUBE, (apply to item 5)
RETRACT CHAIN SERVICE KIT, (includes Items 1 thru 6)
8042/10042/10054
2-31
BOOM
2-32
8042/10042/10054
8990395
SECTION 3
ATTACHMENTS
8990395
8042/10042/10054
ATTACHMENTS
Figure 3-1 Buckets
1
2
PH4370
3-2
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-1 Buckets
Item
Part Number
Qty.
1
7110744
1001100822
1001100823
1001100824
NSS
1
1
1
1
1
2
8990395
Description
UTILITY BUCKET, 1-1/4 YD³, (Before S/N 0160037788), (includes item 2)
72 IN BUCKET, 1.0 YD³, (S/N 0160037689 & After), (includes item 2)
S/N PLATE
8042/10042/10054
Rev.
E
B
B
B
3-3
8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158
10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709
10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159
ATTACHMENTS
Figure 3-2 Tilt Carriage
104
103
105
1
7
104
103
105
9
3
201
PA3821
3-4
8042/10042/10054
8990395
8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158
10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709
10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159
ATTACHMENTS
Item
1
3
7
9
103
104
105
201
8990395
Part Number
Qty.
6040500
6040600
6040700
NSS
7128772
90451058
7128792
90551013
7118993
1
1
1
1
1
1
1
1
Ref
NSS
90200003
8303634
8305643
1
2
2
2
Ref
Description
48 IN CARRIAGE, (includes items 1 thru 9)
CARRIAGE
FORK PIVOT SHAFT, (48 in carriage)
STANDARD CARRIAGE ASSSY, (not available to order, see items 103 thru
105 for service)
S/N PLATE
COLLAR
HEX LOCKNUT, 5/8-11
FORKS, (see Figure 3-10 for details)
8042/10042/10054
Rev.
6
4
5
G
3-5
8042 S/N 0160034159 & After
10042 S/N 0160033710 & After
10054 S/N 0160034160 & After
ATTACHMENTS
6
2
4
1
5
3
PY0430
3-6
8042/10042/10054
8990395
8042 S/N 0160034159 & After
10042 S/N 0160033710 & After
10054 S/N 0160034160 & After
ATTACHMENTS
Item
1
2
3
4
5
6
8990395
Part Number
Qty.
1170021
1170024
1001132514
0642032
NSS
3300240
3423275
3423242
3423276
90200003
NSS
1
1
1
2
1
2
1
1
1
2
1
Description
50 IN TILT CARRIAGE, (includes items 1 thru 6)
TILT CARRIAGE
LOCKNUT, 5/8-11
50 IN FORK PIN
60 IN FORK PIN
72 IN FORK PIN
COLLAR
S/N PLATE
8042/10042/10054
Rev.
D
D
A
3-7
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Figure 3-3 Side Tilt Carriage
PA3851
3-8
8042/10042/10054
8990395
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
35
36
37
8990395
Part Number
Qty.
7117214
7117204
1
1
Ref
1
1
1
1
2
1
1
4
2
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
AR
Ref
7077501
7077511
7085411
7085501
7077481
8065634
8642001
8642235
2220371
8584001
2711992
2220372
91403414
8640029
91403413
8640029
8640028
8640032
88761001
8303770
8305645
8520013
8420053
8420055
7125741
7065482
8303739
8305626
8307203
7117244
7300983
7117254
7117264
7128772
90451058
7128792
90551013
90200003
8303634
8305643
NSS
4108232
7070191
Description
SIDE TILT CARRIAGE ASSY, (includes items 1 thru 36)
PIVOT BASE
SIDE TILT CYLINDER, (see Figure 12-4 for details)
CYLINDER BASE PIN
CYLINDER ROD PIN
PIVOT PIN
PIN LOCKING COLLAR
SPACER
SELF ALIGN BUSHING
SNAP RING
SNAP RING
STRAIGHT CONNECTOR
TIE WRAP
HOSE ASSY
STRAIGHT CONNECTOR
MALE QUICK DISCONNECT
NOSE SEAL, (not shown)
FEMALE QUICK DISCONNECT
COUPLER BODY SEAL, (not shown)
COUPLER BODY SEAL BACK-UP RING, (not shown)
GREASE FITTING
HEX LOCKNUT, 3/8-16
LUBE FITTING
DUST CAP, #8
DUST PLUG, #8
MOULDING
WEAR PAD
FLAT HEAVY WASHER
48 IN SIDE TILT CARRIAGE
COLLAR
HEX LOCKNUT, 5/8-11
S/N PLATE
CAPACITY CHART DECAL
SHIM
8042/10042/10054
Rev.
N
3-9
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
6
5
12
2
18
11
10
13
16
3
15
23
27
8
9
19 9
20
7
4
28
29
31
24
26
30
25
21
14
22
3 17
26
1
21
22
1
PAP2970
3-10
8042/10042/10054
8990395
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8990395
Part Number
Qty.
1170054
1001101956
1170057
0641612
0642032
0681810
NSS
NSS
NSS
2110606
2172106
2110808
2110608
2110808
3300240
3423275
3423242
3423276
3423307
3841203
4891800
8420053
8420055
88671001
90200003
91403413
91403414
1001090063
1001090064
1
1
1
4
2
3
1
1
1
2
2
2
2
2
2
1
1
1
2
2
1
1
1
1
2
1
1
2
AR
Ref
1
1
2
2
AR
6
1
1
1001090140
1001099113
1001099115
1001102378
0100011
0741610
1001120914
1001120915
Description
50 IN SIDE TILT CARRIAGE, (includes all items)
CARRIAGE BASE
S/N PLATE
CARRIAGE, SIDE TILT
CONNECTOR
CONNECTOR, 90 DEGREES
CONNECTOR, (50 in Side Tilt Carriage)
LOCK NUT, 5/8-11
50 IN FORK PIN
60 IN FORK PIN
72 IN FORK PIN
PIN
KEEPER
WASHER, 1/2
DUST CAP
DUST PLUG
GREASE FITTING
COLLAR
CONNECTOR
CONNECTOR
WEAR PAD
SHIM
HYDRAULIC CYLINDER, (see Figure 9-12 for details)
BEARING
PIN
SLEEVE
HOSE ASSY, 3/8X39
LOCTITE® 242™
FLAT HEAD SOCKET SCREW, 3/8-16
BEARING RETAINER SHIM
BEARING RETAINER PLATE
8042/10042/10054
Rev.
H
H
H
3-11
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Figure 3-4 Swing Carriage
23
22
LEFT SIDE
20
X
25
E
R
34
RIGHT SIDE
24
26
33
18
35
R
X
3
27
15
15
24
30
40 36
7
14
39
40
16
14
17
13
9
10
38
15
6
42
37
1
9
5
30
E
25
14
21
11
12
10
9
8
16
2
28
17
25
TO PORT “R”
ON RIGHT SIDE
CYLINDER
19
31
6
25
TO PORT “R”
ON LEFT SIDE
CYLINDER
4
15
14
5
43
PH4760
3-12
8042/10042/10054
8990395
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
33
34
35
36
37
38
39
40
42
43
8990395
Part Number
Qty.
7125800
7110494
7110694
1
1
1
Ref
1
Ref
2
2
1
2
AR
AR
AR
AR
1
5
5
4
2
2
2
1
1
1
1
1
2
4
1
2
1
2
1
1
1
5
2
1
3
1
2
1
Ref
90551013
7086471
90200003
7110702
7110712
7110722
8307918
8307904
8310161
8310160
7062922
8303634
8305643
8642207
8065062
6604662
2717287
91403413
91403414
8640029
8420053
8420055
2220628
2220415
2220473
4107692
4107702
2220609
NSS
2220775
8770016
8584001
8769132
6608621
8303715
4107712
8580315
4110473
Description
72 IN SWING CARRIAGE ASSY, (includes items 1 thru 42)
PIVOT BASE
72 IN CARRIAGE
SWING CARRIAGE CYLINDER, (see Figure 12-3 for details)
FORK PIVOT SHAFT
LOCK HUB, (no longer available, use 90200003 for replacement)
LOCK HUB
CARRIAGE PIVOT PIN
CYLINDER PIVOT PIN, (rod end)
CYLINDER PIVOT PIN, (base end)
SHIM, 2 IDX10GA
SHIM, 2 IDX18GA
SHIM, 1-1/2 IDX10GA
SHIM, 1-1/2 IDX18GA
THRUST BEARING
HEX LOCKNUT, 5/8-11
RETAINING RING
SELF LUBE BEARING
HOSE ASSY
HOSE ASSY
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
DUST CAP, #8
DUST PLUG, #8
ELBOW, 90 DEGREES
STRAIGHT CONNECTOR
ELBOW, 90 DEGREES
CAPACITY CHART DECAL
TIP OVER HAZARD, DANGER DECAL
TUBE END REDUCER, 6-4
S/N PLATE
ELBOW, 90 DEGREES
STRAIGHT CONNECTOR
TIE WRAP
CLAMP HALF
CLAMP COVER
NO TRUSS BOOM DANGER DECAL
TRIM PLUG, 2-1/2 DIA
HOSE ROUTING DECAL
8042/10042/10054
Rev.
O
3-13
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
27
15
17
12
21
22
21
14
18
20
18
20
18
20
14
17
27
28
36
5
1
11
11
6
35
2
31
19
37
3
4
25
34
30
38
3
4
26
33
18
32
6
7
20
28
13
29
24
16
23
29
6
11
1
11
2
31
5
PAP3360
3-14
8042/10042/10054
8990395
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
Item
1
2
3
4
5
6
7
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
8990395
Part Number
Qty.
1001095418
2220415
2220473
2220609
2220628
1
4
2
2
2
Ref
2
1
2
1
1
2
1
2
2
5
3
5
AR
AR
AR
AR
1
1
2
5
4
2
2
2
1
1
1
1
1
2
2717287
3423276
6604662
7062922
NSS
7110702
7110712
7110722
8065062
8303634
8303715
8305643
8307904
8307918
8310160
8310161
8420053
8420055
8580315
8584001
8642207
8769132
8770016
90200003
91403413
91403414
NSS
NSS
1001110704
1001111190
Description
90 DEGREE SWING CARRIAGE, 72 IN, (includes all items)
CONNECTOR
CONNECTOR
SWING CYLINDER, (see Figure 9-13 for details)
HOSE ASSY, 1/4X58
PIN
HOSE ASSY, 1/4X40.5
WASHER
PIVOT WELDMENT
PIVOT PIN
PIN
PIN
BUSHING
HEX NUT, 5/8-11
SHIM
SHIM
SHIM
SHIM
DUST CAP
DUST PLUG
PLUG
TIE WRAP
RETAINING RING
CLAMP
CONNECTOR
COLLAR
CONNECTOR
CONNECTOR
CARRIAGE FRAME
S/N PLATE
CRUSH HAZARD WARNING DECAL
WARNING DECAL
8042/10042/10054
Rev.
K
3-15
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Figure 3-5 Sheet Material Handler
3
4
5
6
4
11
3
4
5
6
15
1 13
5
12
7
4
11
7
9
13
2
12
5
PH4750
3-16
8042/10042/10054
8990395
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Item
1
2
3
4
5
6
7
9
11
12
13
15
8990395
Part Number
Qty.
7129300
1
7112704
1
7112533
7112523
7112642
8303626
8307007
8305012
8301456
NSS
7114941
8305644
8307112
1
1
2
6
6
4
2
2
2
2
2
Ref
Description
SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY,
SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY,
RIGHT SIDE FORK SUPPORT
LEFT SIDE FORK SUPPORT
BACKREST EXTENSION
LOCKWASHER, 1/2
HEX NUT, 1/2-13
HITCH PIN
S/N/CAPACITY PLATE
LOCK BAR
HEX LOCKNUT, 1/2-13
FLAT WASHER, 1/2
72 IN SWING CARRIAGE, (see Figure 3-4 for details)
8042/10042/10054
Rev.
E
3-17
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
1
2
3
4
7
5
107
6
106
101
102
103
104
105
PY1510
3-18
8042/10042/10054
8990395
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
Item
1
2
3
4
5
6
7
101
102
103
104
105
106
107
8990395
Part Number
Qty.
1001100227
7112642
8303626
8305012
8307007
1001093377
1001101115
1001101116
7114941
8303626
8305644
8307007
8307112
1001100228
1001100229
NSS
1
2
4
4
4
2
1
1
1
1
1
1
1
1
1
1
Description
SHEET MATERIAL HANDLER ASSY, (includes all items)
BACKREST EXTENSION
HEX NUT, 1/2-13
LOCK WASHER, 1/2
HITCH PIN
FORK SUPPORT ASSY, RH, (includes items 101 thru 107)
FORK SUPPORT ASSY, LH, (includes items 101 thru 107)
LOCK BAR
HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
HEX LOCK NUT, 1/2-13
LOCK WASHER, 1/2
WASHER, 1/2
FORK SUPPORT, RH, (not shown)
FORK SUPPORT, LH, (shown)
S/N PLATE
8042/10042/10054
Rev.
A
A
B
3-19
ATTACHMENTS
Figure 3-6 3 FT Truss Boom With Winch
3-20
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-6 3 FT Truss Boom With Winch
Item
1
2
3
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
8990395
Part Number
Qty.
Description
Rev.
7139608
1
G
1001100967
1
8380008
NSS
7301040
70021921
90554042
70021349
70024059
90554020
90554054
70022028
70021935
70022529
70024060
70024061
70021979
NSS
NSS
70022528
70021978
2220371
70021977
2220628
91403413
91043126
91403414
91043125
70021387
70024062
70024063
70024064
NSS
90554018
90554016
1
1
1
1
4
4
2
2
2
1
1
1
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
4
1
1
1
1
3 FT TRUSS BOOM WITH WINCH, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160034050), (10042 S/N 13198 thru 19987 & 0160002332
thru 0160033706), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160033738), (includes all items)
3 FT TRUSS BOOM WITH WINCH, (8042 S/N 0160034051 & After), (10042
S/N 0160033707 & After), (10054 S/N 0160033739 & After), (includes items 1
& 2)
3 FT TRUSS BOOM WITH WINCH, (includes items 102 thru 131)
S/N/CAPACITY PLATE
LOAD CHART BOOKLET, (not shown)
WINCH
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8X1
HEX HD CAPSCREW, 1/2X1-3/4
LOCKWASHER, 1/2
HEX NUT, 1/2
CABLE
PULLEY
PIN
HARDENED FLAT WASHER
SNAP RING
SOCKET ASSY, (includes items 114 & 115)
PIN
COTTER PIN
CLAMP
BALL SWIVEL WITH SAFETY HOOK
CONNECTOR
HOSE ASSY, 3/8X32
ELBOW, 90 DEGREES
QUICK DISCONNECT COUPLER
DUST CAP
QUICK DISCONNECT NIPPLE
DUST PLUG
CLAMP
CAPACITY DECAL
ROTATING PART DECAL
DO NOT TOW DECAL
S/N PLATE
HIGH PRESSURE WARNING DECAL
USA DECAL
8042/10042/10054
A
3-21
ATTACHMENTS
Figure 3-7 12 FT. Truss Boom With Winch
22
1
2
2
3
4
7
8
25
23
5
6
8
24
9
10
22
12
11
21
13
20
19
17
16
18
15
PAP3440
3-22
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-7 12 FT. Truss Boom With Winch
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
8990395
Part Number
Qty.
1001099351
NSS
90554016
NSS
70021349
90554042
70021921
NSS
90554020
90554054
70021415
70021977
NSS
7029692
90554062
70021342
90554076
70021978
70021979
NSS
NSS
NSS
70021935
70022028
4110422
NSS
NSS
NSS
1
1
1
1
4
4
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
2
Description
12 FT TRUSS BOOM WITH WINCH, (includes all items)
TRUSS BOOM FRAME
USA DECAL
S/N PLATE
LOCK WASHER, 3/8
TRUSS BOOM WINCH MOTOR
HEX HD CAPSCREW, 1/2X1.75
LOCK WASHER, 1/2
HEX NUT, 1/2
CONNECTOR
HOSE ASSY, 3/8X32
ELBOW, 90 DEGREES
MALE QUICK COUPLER
DUST CAP
FEMALE QUICK COUPLER
DUST COVER
BALL SWIVEL WITH SAFETY HOOK
SOCKET ASSY, (includes items 17 & 18)
PIN
COTTER PIN
CLAMP
PULLEY
CABLE
WARNING SWINGING LOADS DECAL
PIN
FLAT WASHER, 1
SNAP RING
8042/10042/10054
Rev.
F, C
3-23
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Figure 3-8 Truss Boom
7
10
1
11
9
7
3
2
4
5
8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160032260
10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160031656
10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160032228
3-24
8042/10042/10054
PH4451
8990395
8042 Before S/N 0160037799
10042 Before S/N 0160037798
10054 Before S/N 0160037793
ATTACHMENTS
Item
Part Number
Qty.
1
1
1
2
7113024
7119800
7112804
7113034
7112814
8382017
3
8310195
4
4
8307112
4
5
8305644
4
7
9
10
11
NSS
4110422
4107832
1
2
2
Ref
1
8990395
1
Description
Rev.
12 FT TRUSS BOOM ASSY, (8042), (includes all items)
15 FT TRUSS BOOM ASSY, (10042 &10054), (includes all items)
15 FT TRUSS BOOM ASSY, (10042 &10054), (includes all items)
TRUSS BOOM WELDMENT, (8042)
TRUSS BOOM WELDMENT, (10042 &10054)
PINTLE HOOK, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160032261)
HEX HD CAPSCREW, 1/2-13X1.75, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160032259), (10042 S/N 13198 thru 19987 &
0160002332 thru 0160031656), (10054 S/N 13198 thru 19987 &
0160002332 thru 0160032261)
PLAIN WASHER, 1/2, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160032261)
HEX LOCKNUT, 1/2-13, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160032261)
S/N/CAPACITY PLATE
SWINGING LOAD DECAL
LENGTH/CAPACITY DECAL
CAPACITY CHART, (see Figure 11-1 for details)
8042/10042/10054
3-25
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
2
3
PY1540
1
3-26
8042/10042/10054
8990395
8042 S/N 0160037799 & After
10042 S/N 0160037798 & After
10054 S/N 0160037793 & After
ATTACHMENTS
Item
Part Number
Qty.
1
2
3
1001099902
1001099901
4110422
NSS
NSS
1
1
2
1
1
8990395
Description
Rev.
12 FT TRUSS BOOM, (includes all items)
15 FT TRUSS BOOM, (includes all items)
WARNING SWINGING LOADS DECAL
S/N PLATE
TRUSS BOOM
8042/10042/10054
3-27
ATTACHMENTS
Figure 3-9 Lifting Hook
NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE
LOAD RATING MUST BE USED.
5
1
7
2
6
4
3
PH4611
3-28
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-9 Lifting Hook
Item
Part Number
Qty.
1
2
3
4
5
6
7
91565094
7029520
90554080
7029521
70020555
1001093171
NSS
1
2
1
1
1
2
1
8990395
Description
LIFTING HOOK ATTACHMENT, (includes all items)
HAIRPIN CLIP
SLING HOOK
CHAIN SHACKLE ASSY, (includes pin), 12,000LB
SPRING BUSHING
PIN
S/N ATTACHMENT PLATE
8042/10042/10054
Rev.
F
3-29
ATTACHMENTS
Figure 3-10 Forks
PV1550
3-30
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-10 Forks
Item
Part Number
Qty.
2340037
7301408
2340045
2340038
7139747
2340039
7139746
2340046
1001092391
6
2
2
2
2
2
2
2
2
CUBING FORK, 48X2X2, 11,640 lbs
PALLET FORK, 48X4X2.25
PALLET FORK, 48X4X2.36, 10,950 lbs
PALLET FORK, 48X5X2.36, 13,700 lbs
BLOCKING FORK, 48X2X2
DUAL TAPER FORK, 60X6X2.36, 16,300 lbs
LUMBER FORK, 60X7X1.75
DUAL TAPER FORK, 60X7X1.75, 10,800 lbs
DUAL TAPER FORK, 72X6X2, 11,300 lbs
A
D
A
A
C
A
C
A
A
1001137512
70024306
70024307
2
1
1
90 IN FORK EXTENSION, (not shown), (includes items 1 & 2)
PIN, (not shown)
CLIP, (not shown)
A
1
2
N1
Note
Ref
N2
Note
Ref
8990395
Description
Rev.
FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.
8042/10042/10054
3-31
ATTACHMENTS
Figure 3-11 Concrete Bucket
1
2
WARNING
DECAL
1
3
WARNING
DECAL
PH4741
3-32
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-11 Concrete Bucket
Item
Part Number
Qty.
1
8866442
8866444
8866441
8866443
NSS
NSS
8866446
8866561
8866464
8866560
8866445
1
1
1
1
2
2
1
1
1
1
1
2
3
4
5
6
7
8990395
Description
CONCRETE BUCKET, 1/2 YD³, HYDRAULIC, (includes item 2)
CONCRETE BUCKET, 1/2 YD³, MANUAL, (includes item 2)
CONCRETE BUCKET, 1 YD³, HYDRAULIC, (10042/10054), (includes item 3)
CONCRETE BUCKET, 1 YD³, MANUAL, (10042/10054), (includes item 3)
S/N PLATE
S/N PLATE
4 IN DISCHARGE HOSE, (not shown)
4 IN DISCHARGE HOSE WITH GATE, (not shown)
RUBBER SIDE DISCHARGE CHUTE, (not shown)
8042/10042/10054
Rev.
B
B
B
B
3-33
ATTACHMENTS
Figure 3-12 Sweeper Assembly
2
1
PH4770
3-34
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-12 Sweeper Assembly
Item
Part Number
Qty.
1
2
4
7301180
7301718
NSS
4110461
1
1
1
1
8990395
Description
SWEEPER ASSY, (includes all items)
24 IN SWEEPER WITH BUCKET
S/N PLATE
WARNING DECAL, (not shown)
8042/10042/10054
Rev.
B
3-35
ATTACHMENTS
Figure 3-13 Fork Mounted Platform
BEFORE S/N 2009005-1
4
101
102
107
109
7
111
6
3
8
154
113
5
155
105
103
106
110
113
114
112
108
2
104
106
1
7
111
4
101
201
209
214
S/N 2009005-1 & AFTER
6
3
8
154
203
210
212
155
5
103
206
105
218
110
108
2
1
3-36
8042/10042/10054
104
106
PY6770
8990395
ATTACHMENTS
Figure 3-13 Fork Mounted Platform
Item
1
2
3
4
5
6
7
8
101
102
103
104
105
106
107
108
109
110
111
8990395
Part Number
Qty.
Description
Rev.
1001092280
Ref
E
1001103637
1
1001096306
Ref
1001103730
1
1001097072
Ref
1001103736
1
1702773
1704885
1706892
1001096025
1001096024
31200160
31200387
31200388
31200386
1001092481
1001096021
1001096019
1001092482
1001096023
1001096020
NSS
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NSS
1
NSS
0860520
2080044
2600281
2940074
3520198
3520072
3820020
3820020
4751400
4846452
80263012
1001093140
1001095810
NSS
1
1
4
2
1
21
10
20
4
4
1
4
1
1
1
FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME),
(no longer available, order 1001103637 for replacement or items 1 thru 8 for
service)
FORK MOUNTED PLATFORM, (S/N 2009005-1 & After) (ASME),
FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO),
service)
FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO),
FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH),
service)
FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH),
(includes 1 thru 8)
JLG DECAL
WEBSITE DECAL
PLATFORM WARNING DECAL, (ASME)
PLATFORM WARNING DECAL, (ISO)
PLATFORM WARNING DECAL, (ASME - FRENCH)
OPERATION & SAFETY MANUAL, (ASME)
OPERATION & SAFETY MANUAL, (ISO - SPANISH)
OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE)
OPERATION & SAFETY MANUAL, (ASME - FRENCH)
WARNING DECAL, (ASME)
WARNING DECAL, (ISO)
WARNING DECAL, (ASME - FRENCH)
CAPACITY DECAL, (ASME)
CAPACITY DECAL, (ISO)
CAPACITY DECAL, (ASME - FRENCH)
FORK MOUNTED PLATFORM, (Before S/N 2009005-1),
(includes items 101 thru 114, 154 & 155)
FORK MOUNTED PLATFORM, (S/N 2009005-1 & After),
(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206,
210, 212, 214 & 218)
S/N PLATE
MANUAL STORAGE BOX
RIVNUT FASTENER 1/4-20
HINGE
LATCH
PLUG, (Before S/N 2009005-1)
PLUG, (S/N 2009005-1 & After)
POP RIVET, (Before S/N 2009005-1)
POP RIVET, (S/N 2009005-1 & After)
WASHER, 1/4
GATE WELDMENT
SCREW WHIZ LOCK 1/4-20 X 1/2
GATE WELDMENT, (Before S/N 2009005-1)
GATE WELDMENT, (S/N 2009005-1 & After)
PLATFORM WELDMENT
8042/10042/10054
B
C
B
C
B
B
H
3-37
ATTACHMENTS
Figure 3-13 Fork Mounted Platform (Continued)
Item
Part Number
Qty.
112
113
114
154
155
201
203
206
209
210
212
214
218
1001093171
1001097168
1001098582
1701509
1704277
0641405
1060379
2080040
3311405
3421453
3760170
4711400
1001102813
2
2
2
1
3
4
2
16
4
2
4
8
2
3-38
Description
Rev.
PIN
PIN, SAFETY SNAP, WITH LANYARD
LYNCH PIN 3/16 WITH LANYARD
MANUAL DECAL
LANYARD ATTACH DECAL
6 IN LANYARD CABLE
FASTENER
HEX NUT, 1/4-20
PIN
RING
WASHER, 1/4
HITCH PIN
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-13 Fork Mounted Platform (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
3-39
ATTACHMENTS
Figure 3-14 Grapple Bucket
3-40
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-14 Grapple Bucket
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
8990395
Part Number
Qty.
0930020
NSS
70021387
70021391
70021392
70021358
70021359
70021360
7029714
70021361
70021362
1
1
4
1
1
4
2
4
4
2
2
Ref
2
2
4
4
4
4
4
2
2
2
2
2
1
1
1
1
1
1
2
1
70021364
70021365
70021366
70021367
70021399
70021367
90554065
70021980
70020562
70021981
70021982
70022527
7029692
90554062
70021342
90554076
90554016
NSS
90554017
90554018
Description
GRAPPLE BUCKET, (includes all items)
BUCKET
HOSE CLAMP
RIGHT GRAPPLE HOOK
LEFT GRAPPLE HOOK
BUSHING
SPACER
BUSHING
GREASE FITTING
OUTER PIVOT PIN
INNER PIVOT PIN
CYLINDER ASSY, (see Figure 9-14 for details)
PIN
PIN
LOCK NUT, 3/8
LOCK NUT, 3/8
ELBOW, 90 DEGREES
HOSE ASSY, 3/8X73
FITTING, TEE
HOSE ASSY, 3/8X46
HOSE ASSY, 3/8X34
ELBOW, 90 DEGREES
MALE QUICK COUPLER
DUST COVER
FEMALE QUICK COUPLER
DUST COVER
USA DECAL
S/N PLATE
DANGER PINCH POINT DECAL
HIGH PRESSURE WARNING DECAL
8042/10042/10054
Rev.
G
3-41
ATTACHMENTS
Figure 3-15 Fork Pin Lock Installation
1
4
2
3
5
PY1650
3-42
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-15 Fork Pin Lock Installation
Item
Part Number
Qty.
1
2
3
4
5
1001093465
0240156
1001093273
1001093377
1001094830
1001094330
1
1
1
2
4
2
8990395
Description
Rev.
FORK PIN LOCK INSTALLATION, (includes all items)
FORK PIN LOCK, LH
FORK PIN LOCK, RH
HITCH PIN
CLAMP
LANYARD
8042/10042/10054
3-43
ATTACHMENTS
Figure 3-16 Dual Fork Positioning Carriage Assembly
116
119
121
102
135
134
120
131
130
117
202
203
104
106
202
2
202
118
121
201
133
102
120
202
106
114
104
127
101
120
114
109
128
3
113
108
115
1
PH5130
3-44
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-16 Dual Fork Positioning Carriage Assembly
Item
Part Number
Qty.
1
2
3
101
102
104
106
108
109
113
114
115
116
117
118
119
120
121
127
128
130
131
132
133
134
135
201
202
203
7301295
7301408
7301568
NSS
2717283
2717160
2717161
2717162
09020003
90451058
8303634
8303658
8305643
8420053
8420055
91403413
91403414
2130606
2130608
8310302
10705034
4110473
7139918
4641502
8305624
8310435
8630003
4641501
2110606
2130606
1
2
1
1
2
2
2
2
2
1
2
4
2
1
1
1
1
4
2
4
2
1
2
1
2
2
2
1
4
2
8990395
Description
50 IN DUAL FORK CARRIAGE ASSY, (includes items 1 thru 3)
PALLET FORK, (60X100X1220mm)
S/N PLATE
FORK POSITIONING CYLINDER
HOSE ASSY
HOSE ASSY
HOSE ASSY
FORK PIN COLLAR
FORK SHAFT
HEX LOCKNUT, 5/8-11
DUST CAP
DUST PLUG
CONNECTOR
CONNECTOR
ELBOW, 90 DEGREES, (includes o-ring)
HEX LOCKNUT, 1/2-13
HEX LOCKNUT, 1-14
HOSE ROUTING DECAL
ORIFICE DISK
VALVE ASSY, (includes items 201 thru 203)
HEX LOCKNUT, 1/4-20
O-RING
FLOW DIVIDER VALVE
CONNECTOR
8042/10042/10054
Rev.
D
H
B
3-45
ATTACHMENTS
Figure 3-17 8 Ft Standard Mast
3
4
26
13
25
14
8
7
2
5
15
10
9
18
1
19
20
16
17
21
24
22
23
101
6
275 PSI
12
11
K1
K2
K3
K4
K5
43
45
46
47
3-46
PAP4080
8042/10042/10054
8990395
ATTACHMENTS
Figure 3-17 8 Ft Standard Mast (Continued)
27
28
40
30
29
39
41
31
37
40
38
35
32
64
39
33
34
65
36 38
37
63
66
27
33
28
34
27
28
48
58
48
54
48 55
56
61
44 51
59
52
53
49
8990395
8042/10042/10054
60
62
PAP3740
50
3-47
ATTACHMENTS
Figure 3-17 8 Ft Standard Mast
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
3-48
Part Number
Qty.
1001108668
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1001111190
70023008
NSS
Use Kit K2
Use Kit K2
NSS
NSS
NSS
Use Kit K2
Use Kit K2
NSS
Use Kit K2
Use Kit K2
Use Kit K3
Use Kit K2 or K3
Use Kit K3
Use Kit K2 or K3
NSS
Use Kit K2 or K3
Use Kit K2
Use Kit K2
70023004
70023014
70022987
Use Kit K5
70023016
70022969
70022960
70022957
70022993
70022995
70022984
70022970
70023003
70022994
70022992
70022985
70023009
70022932
NSS
70022931
70023010
70022934
1
1
1
1
1
4
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
24
8
2
1
2
2
8
4
2
1
2
2
4
8
1
2
1
1
1
1
3
Description
8 FT STANDARD MAST, (includes all items)
WARNING DECAL
WARNING DECAL
NO STEP DECAL
NO STEP DECAL
HANDS OFF DECAL
HOSE ROUTING
MAIN LIFT CYLINDER
ROD/PLUNGER
O-RING
PULL WIRE
SPACER
ROLL PIN
BARREL
WIPER
BUSHING
PISTON
NYLON RING
PISTON SEAL
CHECK VALVE
O-RING
WASHER
CIRCLIP
SLEEVE
RETAINING RING
WEAR RING
ROD SEAL
RETAINER/GLAND
SHIM
BALL BEARING
WASHER SHIM
SNAP RING
SHEAVE ASSY
CHAIN ANCHOR
NUT, 0.625-18UNF
COTTER PIN
CHAIN ANCHOR
SHEAVE SHAFT
RETAINER BAR
FLAT HD CAPSCREW
CHAIN ANCHOR PIN
COTTER PIN
SHEAVE SHAFT
LIFT CHAIN
PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
MANIFOLD
PO CHECK VALVE CARTRIDGE
P.O. CHECK
FITTING, 90 DEGREES
8042/10042/10054
Rev.
B
8990395
ATTACHMENTS
Figure 3-17 8 Ft Standard Mast (Continued)
Item
Part Number
Qty.
49
50
51
52
53
54
55
56
58
59
60
61
62
63
64
65
66
101
70022936
70022937
70022949
70022950
70022942
70022952
91403414
91043126
70022939
91403413
91043125
70022935
70022946
70022949
70022980
70022998
70022990
NSS
1
1
2
2
1
1
1
1
1
1
1
1
1
4
2
4
1
1
K1
K2
70023925
70023005
1
1
K3
K4
K5
70023006
70023007
70023015
1
1
1
8990395
Description
Rev.
FLOW LIMITER
FITTING, 45 DEGREES
LOCKWASHER, M10
HEX SOCKET CAPSCREW
HOSE ASSY
HOSE ASSY
MALE QUICK DISCONNECT COUPLING
DUST CAP
STRAIGHT FITTING, #6
FEMALE QUICK DISCONNECT COUPLING
DUST PLUG
ELBOW, STRAIGHT THREAD
HOSE ASSY
LOCKWASHER, M10
FORK PIN KEEPER
CAPSCREW, M10X20 LG
FORK PIN
S/N PLATE
DECAL KIT, (includes items 1 thru 6)
SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
SHIM KIT
MAST COMMON PARTS KIT, (includes items 27 thru 42)
8042/10042/10054
3-49
ATTACHMENTS
3-50
8042/10042/10054
8990395
SECTION 4
ENGINE & ATTACHING PARTS
8990395
8042/10042/10054
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-1 Engine Mounting
24
21
7
8 6
1
27
9
20
3
4
8
2
7
11
26
23
5
10
25
16
22
8
7
12
13
14
15
17
K1
K2
4-2
18
19
8042/10042/10054
PH3732
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
Part Number
Qty.
1
8262319
8262320
8272017
8310424
8307222
8080613
7095272
8303790
8307025
8320262
7138881
8303702
8278012
7095831
8305644
7138813
8310067
8278007
7054351
8303724
8036544
8277161
7138318
8303519
8033340
8307025
83673130
1
1
1
4
4
1
1
12
12
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
1
2
1
Ref
K1
7138290
1
K2
8024000
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
8990395
Description
Rev.
CUMMINS ENGINE, 4BT 3.9 TURBO, (8042)
CUMMINS ENGINE, 4BTA 3.9 AFTER COOLED TURBO, (10042 & 10054)
FAN
HEX HD CAPSCREW, M8X60mm
FLAT WASHER, M8
ENGINE FAN BELT
ENGINE MOUNT, LH
LOCKWASHER, M12
ENGINE OIL FILTER ELEMENT
ENGINE MOUNT, RH
VIBRATION MOUNT
REBOUND WASHER
HEX LOCKNUT, 1/2-13
ENGINE MOUNT
HEX LOCKNUT, 3/4-10
VIBRATION MOUNT
REBOUND WASHER
FAN SPACER
COOLANT HEATER
MUFFLER BRACKET
STARTER, 12V, (includes solenoid)
LOCKWASHER, M12
OIL FILL CAP
ISOLATION COUPLER, (see Figure 4-6 for details)
ENGINE FILTER KIT, 250 HOUR, (includes 3 filters: engine oil, primary fuel &
in-line fuel)
ENGINE FILTER KIT, 1000 HOUR, (includes 7 filters: transmission oil, hydraulic
oil, primary air, safety element air, engine oil, in-line fuel, primary fuel)
8042/10042/10054
4-3
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586
8042 S/N 18991 THRU 0160011357
10042 S/N 19031 THRU 0160011548
10054 S/N 19080 THRU 0160011944
10
11
32
10
1
2
19
3
43
44
35
34
9
32
12
20
21
22
23
24
25
26
33
4
6
7
25
26
27
28
29
8
34
31
30
5
3
2
19
37
42
3 36
4
6
39
40
7
13
8
41
K1
K2
13
3
15
16
14
2
19
19
38
17
18
4-4
8042/10042/10054
PH3787
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586
Item
Part Number
Qty.
Description
1
8262162
1
2
2000392
70020367
7029829
7029830
7029831
7029991
1321797
7026666
1321976
1321968
70021810
91164113
91164114
70023625
70023626
70023627
70023628
70023296
70023297
70023790
0701214
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
13
3
4
5
6
7
8
9
8307025
8305644
7095272
8278012
7095831
8310290
8036605
14
2
1
2
2
2
1
7029270
1
10
11
8272027
NSS
1
4
12
13
14
15
16
17
18
19
20
4341004
8406302
7138813
8310067
8278007
7054351
8303724
8526007
1
4
1
1
1
1
1
AR
Ref
CUMMINS ENGINE, QSB 4.5T, (8042 S/N 18991 thru 0160026167), (10042
S/N 19031 thru 0160026167), (10054 S/N 19080 thru 0160026167)
CUMMINS ENGINE, QSB 4.5T, (S/N 0160026196 thru 0160029586)
RELAY, 12V
ENGINE HEATER CABLE
ENGINE HEATER
TEMPERATURE SENDER
TRANSFER FUEL PUMP
GASKET, TRANSFER FUEL PUMP
STARTER
DIPSTICK TUBE, (shorter, one piece design), (Before S/N 0160026195)
DIPSTICK, (shorter, one piece design), (Before S/N 0160026195)
EXPANSION PLUG
OIL GAUGE TUBE END, (use with longer, two piece design)
SPRING HOSE CLAMP, (use with longer, two piece design)
OIL GAUGE TUBE, LONG, (use with longer, two piece design)
DIPSTICK, (use with longer, two piece design)
BRACE TUBE, (use with longer, two piece design)
OIL GAUGE TUBE, SHORT, (use with longer, two piece design)
DIPSTICK TUBE, (S/N 0160026196 thru 0160029586)
DIPSTICK, (S/N 0160026196 thru 0160029586)
FUEL INJECTION PUMP
HEX HD CAPSCREW, 12X30mm, PC8.8, (apply Loctite® & torque to
126-135 Nm)
LOCKWASHER, M12
HEX LOCKNUT, 1/2-13
ENGINE MOUNT, LH
CENTER BONDED MOUNT
REBOUND WASHER
HEX HD CAPSCREW, 500-13 NC X 3.500, GR8, (torque to 80-90 lb-ft)
FAN BELT, (8042 S/N 18991 thru 0160014865), (10042 S/N 19031 thru
0160014861), (10054 S/N 19080 thru 0160014864)
FAN BELT, (8042 S/N 0160014880 thru 0160029592), (10042 S/N 0160015021
thru 0160029606), (10054 S/N 0160014890 thru 0160029593)
21 IN PUSHER FAN
HEX HD CAPSCREW, M8-1.5X90mm, PC8.8, (8042 S/N 18991 thru
0160011357), (10042 S/N 19031 thru 0160011548), (10054 S/N 19080 thru
0160011944), (no longer available, use items 34 & 35 for replacement)
ENGINE MOUNT, RH
HOSE CLAMP, 1-1/4 DIA
ENGINE MOUNT
HEX LOCKNUT, 3/4-10
RUBBER MOUNT
REBOUND WASHER
HEX HD CAPSCREW, 3/4-10X3-1/2, GR5, (torque to 285-320 Nm)
LOCTITE® 242™, (apply to items 2 & 38)
ALTERNATOR, (8042 S/N 18991 thru 0160014888), (10042 S/N 19031 thru
0160014861), (10054 S/N S/N 19080 thru 0160014890), (no longer available,
use following Kit, Cable Assy, Fan Belt 7029270 & Alternator 7029525 for
replacement)
8990395
8042/10042/10054
Rev.
4-5
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586
Figure 4-1 Engine Mounting (Continued)
Item
4-6
Part Number
Qty.
2915170
7310012
7029525
1
1
1
Description
Rev.
ALTERNATOR SERVICE KIT
CABLE ASSY
ALTERNATOR, (8042 S/N 0160014880 thru 0160029592), (10042 S/N
0160015021 thru 0160029606), (10054 S/N 0160014890 thru 0160029593)
1
ALTERNATOR FAN, (8042 S/N 18991 thru 0160014865), (10042 S/N 19031
thru 0160014861), (10054 S/N S/N 19080 thru 0160014864)
1
ALTERNATOR PULLEY
1
LOCKWASHER, M8
1
HEX NUT, M8-1.25
3
HEX JAM NUT, M5-0.8
3
LOCKWASHER, M5
1
STARTER, (includes starter solenoid)
1
LOCKWASHER, M10
1
HEX JAM NUT, M10
1
COOLANT HEATER
1
1
FAN SPACER
1
SPLIT BUSHING
2
FAN HUB PLATE, (8042 S/N 0160014880 thru 0160029592), (10042 S/N
0160015021 thru 0160029606), (10054 S/N 0160014890 thru 0160029593)
4
HEX HD CAPSCREW, M10-1.5X80mm, PC8.8, (8042 S/N 0160014880 thru
0160029592), (10042 S/N 0160015021 thru 0160029606), (10054 S/N
0160014890 thru 0160029593)
1
TUBE CLIP
1
HEX HD CAPSCREW, 3-8-16X1-1/4, GR5
1
HEX HD CAPSCREW, 12X35mm, (apply Loctite® & torque to 126-135 Nm)
1
LOCKWASHER, 3/8
1
WASHER, 3/8
10 in SHIELD FLEXIBLE TRIM, 1/4
7 in SHIELD FLEXIBLE TRIM, 3/8
1
THERMOSTAT
1
THERMOSTAT GASKET
21
8270220
22
23
24
25
26
27
28
29
30
31
32
33
34
80974028
8307022
8305043
8310077
8310078
7026666
8307023
8305438
8277161
8320275
7028783
80974033
3575947
35
8310354
36
37
38
39
40
41
42
43
44
8406105
8303675
0701215
8307005
8307204
4060805
4060807
7029944
7029945
K1
8024049
1
K2
8024050
1
250 HOUR FILTER KIT, (includes 5 filters: engine oil, primary fuel, in-line fuel,
primary air filter & safety air filter)
1000 HOUR FILTER KIT, (includes 8 filters: transmission oil, hydraulic oil,
primary air filter, safety air filter, engine oil, in-line fuel, primary fuel & filler
breather)
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru0160029586
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
4-7
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029593 thru 0160038370
201
203
301
302
303
108
101
202
102
110
107
202
7
106
1
18
2
18
12
103
17
6
15
9
105
104
15
11
111
16
4
12
17
15
9
15
11
16
2
18
K1
K2
K3
2
18 112
12
13
5
12
11
8
2
18
10
18
PH4657
4-8
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029593 thru 0160038370
Item
Part Number
Qty.
1
2
4
5
6
7
8
9
10
11
12
13
15
16
17
18
101
102
103
104
105
106
107
108
109
110
111
112
113
114
2000395
0641832
0701214
0903642
0903643
0903677
2000397
1001091082
4341396
8303702
8305644
8307025
8406105
4891500
3311505
0641510
0100011
70020357
70020347
70023287
70020352
70020358
70020350
70020351
83673130
70020356
70023194
70023443
70023444
70022634
70023736
1
2
14
1
1
1
1
3
2
3
5
14
1
16
8
8
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ENGINE ASSY, (includes items 1 thru 18)
HEX HD CAPSCREW, 1/2-13X4, (torque to 120 lb-ft)
HEX HD CAPSCREW, M12X30, PC8.8, (torque to 97 Nm)
ENGINE MOUNT, LH
REAR ENGINE MOUNT
ENGINE MOUNT, RH
CUMMINS ENGINE, QSB4.5, (includes items 101 thru 114)
ISOLATOR
ISOLATOR
HEX HD CAPSCREW, 1/2-13X3, GR5, (torque to 85 lb-ft)
HEX LOCKNUT, 1/2-13, (torque to 59-66 lb-ft)
LOCKWASHER, M12
HOSE CLAMP
WASHER, 5/16
HEX LOCKNUT, 5/16-18, GR2
FAN BELT
FAN SPACER
ALTERNATOR
STARTER
DIPSTICK
DIPSTICK TUBE
OIL FILL CAP
THERMOSTAT, (not shown)
TURBOCHARGER KIT, (includes turbocharger & mounting gaskets)
BLOCK HEATER, (includes o-ring)
CABLE, BLOCK HEATER
FLYWHEEL, (includes item 114), (not shown)
RING GEAR, (not shown)
2060046
2060045
3575947
8310748
1
1
2
4
FAN ASSY, (includes items 201 thru 203)
22 IN PUSHER FAN
FAN HUB PLATE
HEX HD CAPSCREW, M10X1.5X50, PC8.8, (torque to 25-45 lb-ft)
E
201
202
203
1
1
1
1
SENSORS INSTALLATION, (includes items 301 thru 303)
WATER TEMPERATURE SWITCH
TAB TERMINAL
REDUCER, (8042 S/N 0160033553 & After), (10042 S/N 0160033550 &
After), (10054 S/N 0160033552 & After)
B
301
302
303
1001094010
8223244
8220073
2221154
K1
1001101080
1
K2
1001111849
1
SENSOR KIT, (includes item 303 & plug), (8042 S/N 0160029593 thru
0160033552), (10042 S/N 0160029607 thru 0160033549),
(10054 S/N 0160029594 thru 0160033551)
8990395
Description
8042/10042/10054
Rev.
H
D
4-9
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029593 thru 0160038370
Item
Part Number
Qty.
K3
1001111850
1
4-10
Description
Rev.
breather)
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029593 thru 0160038370
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
4-11
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
201
204
205
108
107
301
302
303
203
102
101
106
110
202
103
2
19
12
6
12
2
19
11
105
7
9
14
12
104
1
12
11
K1
K2
K3
21
111
20
2
19
23
24
3
2
19
4
8
112
9
14
13
5
12
22
15
16 18
17
10
1
PAP3950
4-12
8042/10042/10054
8990395
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
1001106380
0641826
0701214
8310067
0903642
1001106376
0903677
2000397
8278007
8278012
0642228
8305644
8307025
7054351
7095831
8750027
8769128
0641522
4761500
0100011
4751500
3311505
0701216
8275247
1001120928
70020357
70020347
7029525
70020352
70020358
70020350
70020351
83673130
70020356
70023194
70023443
70023444
1322073
70021794
70021809
70022634
70023736
80974028
70023284
70023285
70023286
1
2
13
1
1
1
1
1
1
2
1
2
14
1
2
1
1
1
1
AR
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
201
1001105897
1001105996
1
1
8990395
Description
ENGINE ASSY, (includes items 1 thru 24)
HEX HD CAPSCREW, 1/2-13X3-1/4, GR5, (torque to 75 lb-ft)
HEX HD CAPSCREW, M12X30, (torque to 97 Nm)
HEX LOCKNUT, 3/4-10
ENGINE MOUNT WELDMENT, LH
REAR ENGINE MOUNT
ENGINE MOUNT WELDMENT, RH
CUMMINS ENGINE, QSB 4.5, (includes items 101 thru 121)
RUBBER MOUNT
CENTER BONDED MOUNT
HEX HED CAPSCREW, 3/4-10X3-1/2, GR5, (torque to 260 lb-ft)
HEX LOCKNUT, 1/2-13
LOCKWASHER, M12
REBOUND WASHER
REBOUND WASHER
CLAMP SET
TWIN COVER PLATE
LOCKWASHER, 5/16
LOCTITE® 242™
WASHER, 5/16
HEX HEAD CAP SCREW, GR8.8
MUFFLER CLAMP, 3 IN
MUFFLER BRACKET
FAN BELT
FAN SPACER
ALTERNATOR
STARTER
DIPSTICK
DIPSTICK TUBE
OIL FILL CAP
THERMOSTAT KIT, (includes thermostat & thermostat seal), (not shown)
TURBOCHARGER KIT, (includes turbocharger & mounting gaskets)
BLOCK HEATER, (includes o-ring)
CABLE, BLOCK HEATER
FAN PULLEY, (not shown)
FUEL INJECTION PUMP, (not shown)
BELT TENSIONER, (not shown)
FLYWHEEL KIT, (includes flywheel & flywheel ring gear), (not shown)
FLYWHEEL RING GEAR, (not shown)
ALTERNATOR PULLEY, (not shown)
ALTERNATOR SUPPORT, (not shown)
ALTERNATOR BRACE, (not shown)
MOUNTING SPACER, (not shown)
FAN ASSY, (includes items 201 thru 205)
24 IN FAN
8042/10042/10054
Rev.
C
D
B
4-13
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
202
203
204
205
1001105991
3575947
0701021
0100011
1
1
4
AR
301
302
303
1001094010
8223244
8220073
2221154
1
1
1
1
SENSORS INSTALLATION, (includes items 301 thru 303)
WATER TEMPERATURE SWITCH
TAB TERMINAL
REDUCER, (8042 S/N 0160033553 & After), (10042 S/N 0160033550 &
After), (10054 S/N 0160033552 & After)
K1
1001101080
1
K2
1001111849
1
K3
1001111850
1
SENSOR KIT, (includes item 303 & plug), (8042 S/N 0160029593 thru
0160033552), (10042 S/N 0160029607 thru 0160033549),
(10054 S/N 0160029594 thru 0160033551)
breather)
4-14
Description
Rev.
FAN SPACER PLATE
FAN HUB PLATE
HEX HD CAPSCREW, 10X65mm, GR8.8
LOCTITE® 242™
8042/10042/10054
B
8990395
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
4-15
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
108
111
1
5
6
201
203
204
15
102
1
2
101
104
1
4
205
103
16
6
15
14
6
10
1
5
8
11
1
2
1
4
13
10
17
12
6
8
11
9
7
106
107
1
3
109
105
4-16
112
PH5031
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
101
102
103
104
105
106
107
108
109
110
111
112
113
114
201
203
204
205
8990395
Part Number
Qty.
Description
1001111559
0100011
0681826
0682228
0711014
0711019
4832000
7054351
7095831
8278007
8278012
8305644
8310067
1001096459
1001096462
1001097566
1001103291
1001096479
70021852
70023564
70021849
70021850
8036204
70021854
70023565
70022842
70022843
70021847
70022846
70022844
70022845
70023808
Ref
AR
2
1
8
8
16
1
2
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
ENGINE ASSY, (not available to order, see items 1 thru 17 for service)
LOCTITE® 242™
HEX HD CAPSCREW, 10X30mm, GR10.9, (torque to 62-68 Nm)
HEX HD CAPSCREW, 10X55mm, GR10.9, (torque to 62-68 Nm)
SPRING LOCKWASHER, 10mm
REBOUND WASHER
REBOUND WASHER
RUBBER MOUNT
CENTER BONDED MOUNT
HEX LOCKNUT, 1/2-13
HEX LOCKNUT, 3/4-10
ENGINE MOUNT PLATE, LH
ENGINE MOUNT WELD, RH
ENGINE MOUNT SPACER
CUMMINS ENGINE, QSB3.3, 110HP TIER III, (includes items 101 thru 111)
REAR ENGINE BRACKET
FAN BELT
FAN SPACER
ALTERNATOR
STARTER
DIPSTICK
DIPSTICK TUBE
OIL FILL CAP, UPPER
OIL FILL CAP, LOWER
THERMOSTAT KIT, (includes gasket), (not shown)
SECONDARY FUEL FILTER
OIL PAN PLUG
GASKET
BLOCK HEATER WITH CORD, (not shown)
PRIMARY FUEL FILTER ASSY, (not shown), (see Figure 4-2 for details)
1001096429
0700812
4811900
4831900
1001098559
Ref
4
4
4
1
ENGINE FAN ASSY, (not available to order, see items 201 thru 205 for service)
HEX HD CAPSCREWS, 8X25mm, GR8.8
WASHER, 8mm
FAN
8042/10042/10054
Rev.
B
A
B
4-17
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-2 Fuel System
ENGINE IS INVERTED FROM
MACHINE APPLICATION.
PH3770
4-18
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
8320270
8420229
7127881
8274022
7127871
7127081
8410013
8405009
Ref
1
1
1
1
1
1
5
2
8990395
Description
Rev.
FUEL & HYDRAULIC TANK, (see Figure 9-11 for details)
FUEL FILTER ELEMENT
HOSE BARB ELBOW, 90 DEGREES
FUEL SUPPLY HOSE ASSY
FUEL STRAINER
FUEL RETURN HOSE ASSY
GEAR CLAMP, 0.78 MAX DIA
8042/10042/10054
4-19
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593
9
8
17
7
10
7
11
7
1 2
3
4
5
6
13
12
15
17
16
PH3821
7
9
16
4-20
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
8303715
8307004
8769123
8750015
8750017
8750026
8410013
8420229
8405009
7300377
8274022
8750024
8320278
7127871
2720551
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
7127081
7302085
Ref
1
1
16
17
8990395
Description
Rev.
LOCKWASHER, 5/16
TWIN COVER PLATE
CLAMP SET, 0.67 DIA
TWIN CLAMP LOCKING PLATE
BOLT STACKING
HOSE CLAMP, 0.78 DIA
ELBOW, 90 DEGREES
HOSE CLAMP, 0.62 DIA
FUEL STRAINER
TWIN CLAMP SET, 1.18 DIA
FUEL FILTER
FUEL SUPPLY HOSE ASSY, (S/N 13198 thru 19887)
FUEL SUPPLY HOSE ASSY, (8042 S/N 0160002332 thru 0160029592),
(10042 S/N 0160002332 thru 0160029606), (10054 S/N 0160002332 thru
0160029593)
FUEL RETURN HOSE ASSY, (S/N 13198 thru 19887)
FUEL RETURN HOSE ASSY, (8042 S/N 0160002332 thru 0160029592),
(10042 S/N 0160002332 thru 0160029606), (10054 S/N 0160002332 thru
0160029593)
8042/10042/10054
4-21
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
11
6
12
2
8
7
1
13
9
8
5
7
3
4
10
8
PH4681
12
4-22
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
8990395
Part Number
Qty.
0275861
2720643
7302085
8310200
10700205
1001093891
1001093892
1001093944
8410013
70020353
70020349
70020348
1
1
1
2
2
1
1
3
4
1
1
1
Ref
1
70021410
Description
FUEL PUMP INSTALLATION, (includes items 1 thru 8)
FUEL RETURN HOSE ASSY
WASHER, 3/8
COUPLING
COUPLING
SEALING WASHER
CLAMP, (torque to 16-20 lb-ft)
FLEXIBLE FUEL HOSE
PRIMARY FUEL FILTER
SECONDARY FUEL FILTER
PRIMARY FUEL FILTER HEAD
8042/10042/10054
Rev.
C
4-23
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
101
13
14
6
4
5
8
9
7
13
14
301
302
11
10
12
201
6
23 1
6
6
101
101
PH4910
4-24
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
101
201
202
301
302
8990395
Part Number
Qty.
1001112749
Ref
0641612
4711600
4761600
8303715
8307004
8410013
8750015
8769123
1001102931
1001102933
1001113511
1001097568
1001097569
1001100217
2
2
2
1
1
6
1
1
1
2
1
1
1
1
Ref
1
1
1
1
1
2
2
70023950
70023947
70023948
70021851
70023949
0760810
91143122
Description
FUEL PLUMBING INSTALLATION, (not available to order, see items 1 thru 14
for service)
WASHER, 3/8
LOCKWASHER, 3/8
LOCKWASHER, 5/16
GEAR CLAMP
CLAMP SET
TWIN COVER PLATE
BANJO BOLT, 14mm
COPPER RING SEAL
BANJO BOLT ADAPTER, 14mmX3/8
FUEL HOSE
FUEL HOSE
FUEL HOSE
FUEL AND HYDRAULIC TANK, (see Figure 9-11 for details)
PRIMARY FUEL FILTER ASSY
PRIMARY FUEL FILTER SENSOR
PRIMARY FUEL FILTER BOWL
PRIMARY FUEL FILTER ELEMENT
PRIMARY FUEL FILTER JUMPER HARNESS, (not shown)
HEX HD CAPSCREW, 8-1.25X20mm, GR8.8
SUPPORT CLAMP
8042/10042/10054
Rev.
A
4-25
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-3 Radiator & Oil Cooler Mounting
14
25
24
21
22
23
BEFORE S/N 16138
15
20
16
17
12
13
28
19
24
26
18
14
29
20
3
31
36
8
6
9
10
2
1
28
5
11
4
38
7
34
37
30
27
32
33
35
PH4490
4-26
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
8307109
8305624
8303615
8307106
7085422
8866341
8406101
8278008
7057141
8305645
7129973
8024030
2
2
6
4
1
1
1
2
2
2
1
1
13
14
15
16
17
18
19
20
21
NSS
8180311
8303697
8307004
8307106
8036546
8024031
NSS
1
1
4
4
4
4
1
Ref
1
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
7131253
8405203
8405104
7126703
7138515
8310104
7138712
8580420
8310420
8307002
8278023
8278024
8305626
7130131
8307202
7057141
8303670
1
1
3
1
1
2
2
6
4
6
2
2
2
2
6
4
4
8990395
Description
Rev.
FLAT WASHER, 1/4
HEX LOCKNUT, 1/4-20
PLAIN WASHER, 5/13
RADIATOR OVERFLOW TANK, (includes item 6)
CAP WITH TETHER
HOSE SUPPORT, 5/8
VIBRATION MOUNT
REBOUND WASHER
HEX LOCKNUT, 3/8-16
OIL COOLER
RADIATOR ASSY KIT, (includes items 13 thru 20), (for first time orders S/N
13198 thru 16138, item 20 on Figure 4-1 must also be ordered)
RADIATOR, (not available to order, see item 12 for service)
RADIATOR CAP
LOCKWASHER, 5/16
PLAIN WASHER, 5/16
SPEED NUT, 5/16-18
RADIATOR SHROUD KIT, (includes item 20)
DECAL, (see Figure 11-1 for details)
RADIATOR, (S/N 13198 thru 16138), (not available to order, see item 12 for
service)
RADIATOR SHROUD, (S/N 13198 thru 16138)
HOSE CLAMP, 3
HOSE CLAMP, 2-1/4
UPPER RADIATOR HOSE
LOWER RADIATOR HOSE
HEX SOCKET HD SHOULDER SCREW, 3/8X1-1/2X5/16-18
COOLER MOUNT PLATE
WELL NUT
HEX FLANGE NUT, 5/16-18
LOCKWASHER, 1/4
RADIATOR BUSHING MOUNT
RADIATOR MOUNT
SPACER, 1/2
FLAT WASHER, 1/4
FLAT WASHER
8042/10042/10054
4-27
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788
10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788
10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788
28 27
26
29
15
14 11
11
9
12
11
28
25
27
10
13
8
30
8
46
24
19
18
20
2
17
5
3
16
4
7
47
1
6
46
21
20
11
22
12
11
10
8 11
18
19
21
23
6
31
2 3
20
17
20
12
11
8
25
46
11
12
15
14 11
11
22
6
36
32
33
34
38
39
31
35
28
27
41
40
43
37
45
44
42
39
PAP4040
4-28
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788
10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788
10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part Number
Qty.
Description
3620059
Ref
8180216
8303798
8307221
8036816
8180311
8405104
7301833
8305645
8303107
8770078
7057141
8278020
7301649
8303798
8303106
7301648
7301653
8303704
8310200
8303784
7301651
8310246
2720555
8036812
8180324
8180326
8303606
8307222
8180325
8180215
8180335
8305624
8307109
8406101
7085422
8866341
1
8
8
1
1
4
1
8
4
1
AR
4
1
6
2
1
2
2
2
6
2
AR
1
1
4
1
12
12
1
1
1
2
2
1
1
1
Ref
RADIATOR ASSY, (includes items 1 thru 5, qty 4 of item 8, 9, 10, 24 thru 31, 37,
38, 46 & 47)
TRANSMISSION OIL COOLER
HEX HD CAPSCREW, M10-1.5X25mm, PC8.8
PLAIN WASHER, M10
RADIATOR
RADIATOR PRESSURE CAP, 13 PSI
HOSE CLAMP, #28
UPPER RADIATOR HOSE
HEX NUT, 3/8-16
STRAIGHT CONNECTOR
FLAT REBOUND WASHER
RUBBER ISOLATOR MOUNT
UPPER LEFT RADIATOR SUPPORT BRACKET
UPPER RIGHT RADIATOR SUPPORT BRACKET
LOWER RADIATOR SUPPORT BRACKET
PLAIN WASHER, 3/8
LOWER RADIATOR MOUNT BRACKET
FENDER WASHER, 0.375X.048X1.5
LOWER RADIATOR HOSE
FRAME
RUBBER CUSHION
LEFT FRAME BRACKET
PLAIN WASHER, M8
RIGHT FRAME BRACKET
HYDRAULIC OIL COOLER
OVERFLOW TANK HOSE, 75mm LG
HEX LOCKNUT, 1/4-20
PLAIN WASHER, 1/4
TUBE CLIP, 5/8
OVERFLOW TANK, (includes item 36)
OVERFLOW TANK CAP
SHROUD SPACER, (no longer available, use kit 2915054 on Figure 4-3 with
S/N ranges 8042 - 0160010789 thru 0160029592, 10042 - 0160010789 thru
0160029606 & 10054 - 0160010789 thru 01600295593 for replacement)
RADIATOR SHROUD, (no longer available, use kit 2915054 on Figure 4-3
with S/N ranges 8042 - 0160010789 thru 0160029592, 10042 - 0160010789
thru 0160029606 & 10054 - 0160010789 thru 01600295593 for replacement),
(includes item 39)
MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)
HOSE CLAMP, 1-1/4 DIA
LOCKWASHER, 5/16
PLAIN WASHER, 5/16
38
39
40
41
42
43
8990395
Ref
8303670
8406302
8307004
8307106
Ref
1
1
1
1
8042/10042/10054
Rev.
4-29
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788
10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788
10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788
Figure 4-3 Radiator & Oil Cooler Mounting (Continued)
Item
Part Number
Qty.
44
45
46
47
8303656
8307106
2131216
70023968
7
7
3
1
4-30
Description
Rev.
PLAIN WASHER, 0.312X0.344X0.688X0.065
ELBOW, 90 DEGREES
DRAIN HOSE
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788
10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788
10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
4-31
8042 S/N 0160010789 thru 0160029592
10042 S/N 0160010789 thru 0160029606
10054 S/N 0160010789 thru 0160029592
28 27
26
29
15
14 11
11
9
12
11
28
25
27
10
13
8
30
8
39
24
19
18
20
2
17
3
5
16
4
7
41
21
1
6
39
14
20
11
22
12
11
10
8 11
12
15
11
11
18
19
20
21
17
23
6
25
39
2
31
3
20
12
11
8
11
22
42
36
32
33
28
40
27
37
34
38
31
35
K1
38
PAP4050
4-32
8042/10042/10054
8990395
8042 S/N 0160010789 thru 0160029592
10042 S/N 0160010789 thru 0160029606
10054 S/N 0160010789 thru 0160029592
Item
Part Number
Qty.
Description
Rev.
3620059
Ref
D
8180216
8303798
8307221
8036816
8180311
8405104
7301833
8305645
8303107
8770078
7057141
8278020
7301649
8303798
8303106
7301648
7301653
8303704
8310200
8303784
7301651
8310246
2720555
8036812
8180324
8180326
8303606
8307222
8180325
8180215
8180335
8305004
8307024
8406101
7085422
8866341
7029005
RADIATOR ASSY, (includes items 1 thru 5, qty 4 of item 8, 9, 10, 24 thru 31, 37,
39 & 40)
TRANSMISSION OIL COOLER ASSY
HEX HD CAPSCREW, M10-1.5X25mm, PC8.8, (torque to 25-45 lb-ft)
PLAIN WASHER, M10
RADIATOR ASSY
RADIATOR PRESSURE CAP, 13 PSI
HOSE CLAMP, #28
UPPER RADIATOR HOSE
HEX NUT, 3/8-16
HEX HD CAPSCREW, 3/8-16X3-1/4, (torque to 13-23 lb-ft)
STRAIGHT CONNECTOR
FLAT REBOUND WASHER
RUBBER ISOLATOR MOUNT
UPPER LEFT RADIATOR SUPPORT BRACKET
UPPER RIGHT RADIATOR SUPPORT BRACKET
LOWER RADIATOR SUPPORT BRACKET
PLAIN WASHER, 3/8
LOWER RADIATOR MOUNT BRACKET
FENDER WASHER, 0.375X.048X1.5
LOWER RADIATOR HOSE
FRAME ASSY
RUBBER CUSHION
LEFT FRAME BRACKET
PLAIN WASHER, M8
RIGHT FRAME BRACKET
HYDRAULIC OIL COOLER ASSY
OVERFLOW TANK HOSE, 75mm LG
HEX NUT, 1/4-20
LOCKWASHER, M6
TUBE CLIP, 5/8
OVERFLOW TANK CAP
RADIATOR SHROUD
MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)
ELBOW, 90 DEGREES
WASHER, 1/4
DRAIN HOSE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
2131216
4711400
70023968
8405202
1
4
4
1
1
3
1
8
4
1
AR
4
1
6
2
1
2
2
2
6
2
AR
1
1
4
1
12
12
1
1
1
2
2
1
1
1
1
Ref
3
2
1
1
K1
2915054
1
8990395
FAN SHROUD KIT, (includes items 6, 23, 27, 28 & 37)
8042/10042/10054
4-33
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
109
105
103
109
109
103
109
102
207
204
106
109
107
107
1
201
109
109
103
104
110
108
101
205
10
2
203
202
11
12
211
111
13
4
3
9
15
2
8
9
112
16
206
113
ADD OR REMOVE WASHERS
AS REQUIRED TO CENTER
FAN IN SHROUD
210
208
303
209
101
17
301
304
302
6
5
K1
7
303
101
PH4702
8042 S/N 0160029593 THRU 0160030947
10042 S/N 0160029607 THRU 0160030949
10054 S/N 0160029594 THRU 0160030956
4-34
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
0275819
3620081
2111212
2111210
2151210
83683308
7057141
0641611
91033137
77143006
1001091992
88561004
0641607
1001001413
4711400
0641406
8310246
1
1
2
1
1
2
2
2
2
4
1
2
2
1
2
2
AR
0275810
1
1001096328
1
2720634
2720635
1001114495
2720645
3460591
3460592
8405104
8405201
1001001853
91163129
1320016
7132131
8405009
70020359
70020360
70020361
70020362
70020363
70020364
70020365
0641506
4761500
4711500
7026726
1001096333
1
1
3
1
1
1
2
1
7
1
1
1
1
1
1
1
1
1
1
1
24
24
24
1
1
101
102
103
104
105
106
107
108
109
110
111
112
113
201
202
203
204
205
206
207
208
209
210
211
301
8990395
Description
Rev.
COOLING INSTALLATION, (includes items 1 thru 17)
RADIATOR ASSY, (includes items 201 thru 210)
STRAIGHT ADAPTOR, 12-12
STRAIGHT ADAPTOR, 12-10
45 DEGREE ADAPTOR, 12-10
MOUNTING PAD
FLAT WASHER, REBOUND
SHOCK MOUNT
LOCKNUT, 5/16-18
MOUNTING PLATE
FLAT WASHER, 3/8
NARROW WASHER, 1/4
FENDER WASHER, 3/8
F
E
COOLANT PLUMBING INSTALLATION, (8042 S/N 0160029593 thru
0160030947), (10042 S/N 0160029607 thru 0160030949), (10054 S/N
0160029594 thru 0160030956), (includes items 101 thru 112, 301 & 302)
COOLANT PLUMBING INSTALLATION, (8042 S/N 0160030948 thru
0160038983), (10042 S/N 0160030950 & 0160038370), (10054 S/N
0160030957 thru 0160038983), (includes items 101 thru 113)
LOWER RADIATOR HOSE
UPPER RADIATOR HOSE
HUMP HOSE
REDUCER HOSE
TURBO TO CHARGE AIR COOLER HOSE
CHARGE AIR COOLER TO INTAKE HOSE, (torque to 60 lb-in)
GEAR CLAMP, 2.25” MAX DIA
GEAR CLAMP, 2.50” MAX DIA
BAND CLAMP
HEAVY DUTY BAND CLAMP
CLAMP, 2.5 DIA
COOLANT DRAIN HOSE
CLAMP, 0.65 DIA
RADIATOR/TRANSMISSION COOLER
FAN SHROUD
CHARGE AIR COOLER
RADIATOR CAP
MOUNTING BRACKET, RH
MOUNTING BRACKET, LH
HEX HD CAPSCREW, 5/16-18-3/4
LOCKWASHER, 5/16
FLAT WASHER, 5/16
OVERFLOW TANK CAP
DRAIN TUBE ASSY
E
8042/10042/10054
D
4-35
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
Item
Part Number
Qty.
302
303
304
8406105
8405201
7132131
1
2
1
CLIP 3/4
GEAR CLAMP, 2.50 IN MAX DIA
COOLANT DRAIN HOSE
K1
1001096452
1
DRAIN TUBE ASSY KIT, (8042 S/N 0160029593 thru 0160030947), (10042 S/N
0160029607 thru 0160030949), (10054 S/N 0160029594 thru 0160030956),
(includes items 301 thru 304), (for field installation when radiator has no
petcock)
4-36
Description
8042/10042/10054
Rev.
8990395
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
4-37
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
15
17
107
19
108
209
21
16
101 107
209
109
203
8
9
107
110
1
102
12 11
205
17
209
2
209
3
13
21
10
103
111
203
208
212
202
20
22
210
209
212
18
19
14
211
204
107
207
207
206
201
4-38
4 208
5
6
7
8042/10042/10054
107
PH4840
8990395
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
101
102
103
107
108
109
110
111
201
202
203
204
205
206
207
208
209
210
211
212
8990395
Part Number
Qty.
0275912
Ref
3620083
0641406
4711400
8310246
83683308
7057141
0641612
91033137
77143006
1001105976
4751600
0641607
1001001413
1001109010
1001109011
6620551
1001109230
6620561
90200755
91513197
1320022
1001114780
70023054
70023055
70023056
2131212
2170212
70023057
70023058
70023059
70023060
1
2
2
2
2
2
2
2
2
1
2
2
1
1
1
1
2
2
AR
AR
2
2
1
1
1
4
2
1
1
1
1
0275913
Ref
2720648
2720649
1001114495
2720645
3460595
3460596
8405202
8405201
1001001853
2720650
91163129
90028488
1
1
2
1
1
1
2
2
5
1
1
2
Description
Rev.
COOLING INSTALLATION, (not available to order, see items 1 thru 22 for
service)
RADIATOR ASSY, (includes items 101 thru 111)
HEX HD CAPSCREW, 1/4-20X3/4, GR5
WASHER, 1/4
FENDER WASHER, 3/8
MOUNTING PAD
FLAT WASHER
SHOCK MOUNT
WHIZ-LOCK NUT, 5/16-18
MOUNTING PLATE
WASHER, 3/8
COOLANT RECOVERY TANK
AIR DAM PLATE, (bottom)
AIR DAM PLATE, (top)
CONDUIT
FOAM GASKET
CONDUIT
GASKA-TAPE
BULB SEAL
BAND CLAMP
SHIM, (as required)
CHARGE AIR COOLER
TRANSMISSION COOLER
PET COCK
ADAPTER, 90 DEGREES, SHORT, (includes o-ring)
ADAPTER, 90 DEGREES, LONG, (includes o-ring)
OVERFLOW HOSE
RADIATOR CAP, 15 PSI
RADIATOR
FAN SHROUD
D
ENGINE COOLANT PLUMBING INSTALLATION, (not available to order, see
items 201 thru 212 for service)
COOLANT HOSE, LOWER
COOLANT HOSE, UPPER
HOSE
REDUCER HOSE
TURBO PIPE
INTAKE PIPE
GEAR CLAMP, (torque to 40 lb-in)
GEAR CLAMP, (torque to 40 lb-in)
BAND CLAMP
HUMP HOSE
HEAVY DUTY BAND CLAMP, (torque to 75 lb-in)
T-BOLT CLAMP, (torque to 75 lb-in)
C
8042/10042/10054
C
4-39
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
4-40
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
Item
1
2
3
4
5
6
7
101
102
103
104
201
202
203
204
205
206
207
208
209
210
8990395
Part Number
Qty.
1001111562
Ref
0691616
3281605
4751600
4751700
8278020
1001111821
1001114780
70022694
NSS
70023601
70022695
4
2
6
8
4
1
2
1
1
1
1
1001112774
Ref
8405104
8405209
8405212
8410012
91563070
1001096435
1001096436
1001097565
1001112775
1001117244
4
4
2
2
2
1
1
1
1
2
Description
COOLING INSTALLATION, (not available to order, see items 1 thru 7 for
service)
HEX LOCKNUT, 3/8-24
WASHER, 3/8
WASHER, 7/16
RUBBER-ISOLATOR MOUNT
RADIATOR ASSY, (includes item 101 thru 104)
SHIM
SHROUD
CHARGE AIR COOLER
CAP
COOLING PLUMBING INSTALLATION, (not available to order, see items 201
thru 210 for service)
GEAR CLAMP
T-BOLT CLAMP
T-BOLT CLAMP
T-BOLT CLAMP
RUBBER HOSE COUPLING, 2 IN
UPPER RADIATOR HOSE
LOWER RADIATOR HOSE
PIPE
PIPE
REDUCER COUPLING
8042/10042/10054
Rev.
B
B
B
4-41
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-4 Air Cleaner Assembly
10
11
9
13
7
14
8
8
18
12
15
19
16
6
1
4
17
3
5
4
2
PH3760
4-42
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
8273013
8032764
8273237
8273238
8273272
8032762
NSS
7097323
8273240
7095302
8303697
8307203
8305626
8303618
8307025
8273241
8405307
7095393
8405404
8405305
1
1
1
1
2
1
1
1
2
1
4
4
4
2
2
1
1
1
1
1
8990395
Description
Rev.
AIR CLEANER ASSY, (includes items 1 thru 6)
VACUATOR VALVE
PRIMARY FILTER ELEMENT
SECONDARY FILTER ELEMENT
ASSY NUT
END COVER
AIR CLEANER BODY
AIR INTAKE SCOOP
AIR CLEANER MOUNTING BAND
AIR CLEANER MOUNTING BRACKET
HEX HD CAPSCREW, 0.31X0.75
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16
LOCKWASHER, M12
25 IN SERVICE INDICATOR
T-BOLT CLAMP, 3-13/16 ID
AIR INTAKE HOSE
T-BOLT BAND CLAMP, 4.38 ID
8042/10042/10054
4-43
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592
1
7
3
6
8
4
2
5
9
10
11
13
14
12
16
15
17
18
PH3812
4-44
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
10268515
91364023
10733183
1101312
1101313
NSS
8410021
7300972
8405305
2720549
8405505
8273241
10268516
8303739
8307203
8305626
4341012
8303618
8307025
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
2
8990395
Description
Rev.
COVER ASSY
VACUATOR VALVE
AIR CLEANER BODY
T-BOLT BAND CLAMP, 5 ID
AIR INTAKE SCOOP
AIR CLEANER HOSE
T-BOLT BAND CLAMP
AIR INTAKE RESTRICTION INDICATOR
PLAIN WASHER, 5/16
AIR CLEANER BRACKET
LOCKWASHER, M12
8042/10042/10054
4-45
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
201
3
10
203
7
204
202
2
205
8
103
4
6
14
101
102
6
9
1
5
4-46
PH4663
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
14
101
102
103
201
202
203
204
205
2120223
0903638
2720636
2720637
0641510
8305626
4751500
8405305
8405505
8406102
8410021
1001097585
10268515
10268516
8273241
91364023
10733183
1101312
1101313
NSS
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
8990395
Description
AIR CLEANER BRACKET
AIR CLEANER HOSE
AIR INTAKE SCOOP
PLAIN WASHER, 5/16
T-BOLT BAND CLAMP
WIRE CLIP
T-BOLT BAND CLAMP, 5 ID
AIR CLEANER, (includes items 201 thru 205)
AIR RESTRICTION INDICATOR
COVER ASSY
VACUATOR VALVE
AIR CLEANER BODY
8042/10042/10054
Rev.
D
A
C
4-47
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
101
14
103
3
16
6
13
104
102
11
1
5
11
2
7
15
12
17
8
9
10
18
105
4
PH4890
4-48
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
101
102
103
104
105
8990395
Part Number
Qty.
1001111556
Ref
0641410
4751400
4751500
8273241
8303618
8305626
8307002
8307025
84055305
8405505
8410021
8580420
10268516
1001096484
1001098977
1001111557
1001112747
10268515
91364023
80373094
1101312
1101313
NSS
4
4
2
1
2
2
4
2
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
Description
AIR INTAKE INSTALLATION, (not available to order, see items 1 thru 18 for
service)
WASHER, 1/4
WASHER, 5/16
AIR INTAKE RESTRICTION INDICATOR
HEX HD CAPSCREW, 12X1-3/4X25mm
LOCKWASHER, 1/4
LOCKWASHER, 12mm
T-BOLT CLAMP
T-BOLT CLAMP
T-BOLT CLAMP
WELL NUT
MOUNTING BAND
AIR CLEANER SUPPORT
AIR INTAKE PIPE
INTAKE HOSE
AIR INTAKE DUCT WELDMENT
AIR CLEANER, (includes items 101 thru 105)
COVER ASSY
VACUATOR VALVE
AIR CLEANER BODY
8042/10042/10054
Rev.
A
C
4-49
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-5 Exhaust System
11
9
TO ENGINE
MOUNT
5
6
1
7
9
10
4
3
2
3
8
PH3750
4-50
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
1
2
3
4
5
6
7
8
9
10
11
8990395
Part Number
Qty.
7301498
8275240
7138871
8275247
0641718
8310109
8307005
7138815
7138587
7126992
7150642
Ref
1
1
2
2
2
2
1
1
2
1
Ref
Description
EXHAUST INSTALLATION, (includes items 1 thru 10)
V-BAND CLAMP
EXHAUST PIPE
MUFFLER CLAMP, 3
LOCKWASHER, 3/8
EXHAUST PIPE SUPPORT
TAIL PIPE
BAND CLAMP
MUFFLER
MUFFLER BRACKET, (see Figure 4-1 for details)
8042/10042/10054
Rev.
I
4-51
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592
2
10
1
8
9
5
11
6
3
4
7
6
K1
PH3801
PH3800
4-52
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592
Item
1
2
3
4
5
6
7
8
9
10
11
K1
8990395
Part Number
Qty.
7301498
8275240
7301505
7301506
8303622
8305645
8275247
8275045
7138815
8307005
8303675
Ref
1
1
1
2
2
2
1
1
2
2
Ref
1001102305
1
Description
V BAND CLAMP
EXHAUST PIPE
EXHAUST MUFFLER MOUNTING BRACKET
HEX LOCKNUT, 3/8-16
MUFFLER CLAMP, 3
ROUND MUFFLER
EXHAUST PIPE BRACKET
LOCKWASHER, 3/8
ENGINE MOUNT, (see Figure 4-1 for details)
Rev.
I
EXHAUST UPGRADE KIT, (see Figure 12-10 for details)
8042/10042/10054
4-53
8042 S/N 0160029593 thru 0160035236
10042 S/N 0160029607 thru 0160035245
10054 S/N 0160029594 thru 0160035235
MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THE
SYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTING
BRACKETS BEFORE ORDERING PARTS.
3
7
1
102
9
11
8
12
2
6
5
10
101
5
K1
11
4-54
8042/10042/10054
PH5070
8990395
8042 S/N 0160029593 thru 0160035236
10042 S/N 0160029607 thru 0160035245
10054 S/N 0160029594 thru 0160035235
Item
1
2
3
5
6
7
8
9
10
11
12
101
102
K1
8990395
Part Number
Qty.
1001093303
4569499
1001094357
7302304
8275247
0641712
8303675
8310109
8307005
4100109
90028488
8275045
8275240
Ref
1
1
1
2
2
2
2
2
1
2
Ref
1
1
1001102306
1
Description
EXHAUST PIPE
EXHAUST BRACKET
EXHAUST BRACKET
CLAMP, 3 IN
HEX HD CAPSCREW, 7/16-14X1-1/2, (torque to 35-45 lb-ft)
HEX HD CAPSCREW, 7/16-14X1-1/4, GR5, (torque to 23-28 lb-ft)
LOCKWASHER
FIBERGLASS SLEEVE, 3 IN DIA
CLAMP, T-BOLT
MUFFLER
V BAND CLAMP
Rev.
D
EXHAUST UPGRADE KIT
8042/10042/10054
4-55
8042 & 10054 S/N 0160035236 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160035246 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
1
7
102
9
13
11
3
2
8
6
12
5
10
5
101
11
4-56
8042/10042/10054
PH4677
8990395
8042 & 10054 S/N 0160035236 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160035246 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
1
2
3
5
6
7
8
9
10
11
12
13
101
102
1001093303
1001100296
1001100257
1001100258
83683175
0641718
0641624
8310109
8307005
1001101193
8405209
4751700
4751600
1001100978
8275240
Ref
1
1
1
2
2
2
2
2
2 ft
2
2
2
1
1
8990395
Description
EXHAUST PIPE
EXHAUST BRACKET
EXHAUST BRACKET
CLAMP, 2-1/2 IN
HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 23-28 lb-ft)
LOCKWASHER
FIBERGLASS SLEEVE, 2-1/2 IN DIA
CLAMP, T-BOLT
WASHER, 7/16
WASHER, 3/8
MUFFLER
V BAND CLAMP
8042/10042/10054
Rev.
G
4-57
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
11
1
3
13
6
13
5
3
12
2
8
10
8
7
12
PH4920
4-58
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
Item
Part Number
Qty.
1
2
3
5
6
7
8
10
11
12
13
1001096425
0641624
0641616
8307005
1001114012
1001114013
1001100978
83683175
1001101193
1001114040
8405202
4751600
Ref
2
2
4
1
1
1
2
AR
1
2
4
8990395
Description
EXHAUST INSTALL, (not available to order, see items 1 thru 13 for service)
LOCKWASHER, 3/8
EXHAUST BRACKET, INLET
EXHAUST BRACKET, OUTLET
MUFFLER
CLAMP
FIBERGLASS SLEEVE
EXHAUST PIPE
GEAR CLAMP
WASHER, 3/8
8042/10042/10054
Rev.
E
4-59
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Figure 4-6 Isolation Coupler
4
5
20
1
3
2
15
7
16
8
11
6
19
21
10
14
9
12
18
13
20
17
22
K1
PH3741
4-60
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
Item
Part Number
Qty.
Description
1
NSS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
8307023
8303784
7302031
8841318
Use Kit K1
NSS
7029264
NSS
Use Kit K1
7029265
Use Kit K1
Use Kit K1
Use Kit K1
0761015
8305630
8303784
8307006
8310425
8880219
8526036
12
12
1
1
1
1
1
1
1
1
8
8
8
4
8
12
4
4
Ref
1
1
ISOLATION COUPLER ASSY, (not available to order, use 7302031 for
replacement)
LOCKWASHER, M10
ISOLATION COUPLER REPLACEMENT KIT, (includes items 5 thru 22)
ISOLATION COUPLER ASSY, (includes items 6 thru 14)
FLYWHEEL PLATE, (not available to order, use 8841318 for replacement)
COUPLING HUB
BALL BEARING, (not available to order, use 8841318 for replacement)
THRU BUSHING
COVER PLATE
THREADED BUSHING
NEOPRENE INSERT
HEX HD BOLT, M10X1.5X35mm
HEX LOCKNUT, M10X1.50
HEX HD CAPSCREW, M10-1.5X20mm, PC8
SPRING LOCKWASHER, 7/16
HEX HD CAPSCREW, 7/16 -20X1.25, GR8
DRIVE SHAFT, (engine input), (see Figure 5-33 for details)
STRAP KIT, (includes 2 straps with hardware)
K1
70020228
1
8990395
Rev.
ISOLATION COUPLER SERVICE KIT, (includes items 6, 10, 12, 13 & 14)
8042/10042/10054
4-61
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
1
2
K1
3
7
6
5
4
8
15
10
9
11
14
12 13
12
14
PH4572
4-62
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8841319
NSS
7029264
NSS
Use Kit K1
Use Kit K1
7029265
Use Kit K1
Use Kit K1
Use Kit K1
8303755
8303784
8406105
8526007
1
1
1
1
1
5
1
8
8
8
8
12
1
AR
Ref
K1
70020228
1
8990395
Description
Rev.
ISOLATION COUPLER ASSY, (includes items 2 thru 10)
FLYWHEEL PLATE, (not available to order, use 8841319 for replacement)
COUPLING HUB
BALL BEARING, (not available to order, use 8841319 for replacement)
THRU BUSHING
COVER PLATE
THREADED BUSHING
NEOPRENE INSERT
HEX HD CAPSCREW, M10-1.5X30mm, PC8.8, (torque to 54-61 Nm)
HEX HD CAPSCREW, M10-1.5X20mm, PC8, (torque to 54-61 Nm)
TUBE CLIP, 3/4 DIA
DRIVE SHAFT, (engine input), (see Figure 5-33 for details)
ISOLATION COUPLER SERVICE KIT, (includes items 5, 6, 8, 9 & 10)
8042/10042/10054
4-63
4-64
8042/10042/10054
8990395
SECTION 5
DRIVE TRAIN
8990395
8042/10042/10054
DRIVE TRAIN
Figure 5-1 Drive Train Components
8042
3
1
7
3
6
2
103
102
101
104 105
15
14
12
16
4
27
5
28
13
26
17
19
10
11
25
89
14
13 12
23
15
16
S/N 13198 THRU 16734
21
24
IF EQUIPPED WITH FIRESTONE 370/75-28
29
17
18
20
101
22
30
103
102
K1
5-2
22
31
8042/10042/10054
106
104
105
PAP4100
8990395
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
8303724
8278007
7138634
7054351
8310067
8310215
8307049
8303519
8310356
15
8630019
8307913
8307912
7079442
3423254
0682036
4
4
2
4
4
8
8
4
4
Ref
1
AR
AR
2
2
2
16
0642640
8305643
2
2
8310116
8310259
HEX HD CAPSCREW, 0.75-10X3.5, (torque to 180-320 lb-ft)
RUBBER MOUNT
TRANSMISSION MOUNT BRACKET
REBOUND WASHER
LOCK NUT, 0.75-10
HEX HD CAPSCREW, M16X2X40mm, PC8.8, (torque to 145-260 Nm)
LOCKWASHER, M16
HEX HD CAPSCREW, M12X1.75X35mm, PC8.8
HARDENED WASHER, 12mm
MAIN PUMP ASSY, (see Figure 9-8 for details)
O-RING
SPACER, WASHER 0.12
SPACER, WASHER 0.06
AXLE PIVOT PIN, (S/N 13198 thru 19987 & 0160002332 thru 0160018373)
AXLE PIVOT PIN, (S/N 0160018381 & After)
HEX HD CAPSCREW, 5/8-11X4-1/2, (S/N 13198 thru 19987 & 0160002332
thru 0160018373)
HEX HD CAPSCREW, 1-8X5, (S/N 0160018381 & After)
HEX LOCKNUT, 5/8-11, (S/N 13198 thru 19987 & 0160002332 thru
0160018373)
HEX LOCKNUT, 1-8, (S/N 0160018381 & After)
SPACER, WASHER 0.09
TIRE & RIM ASSY, (see Figure 5-34 for details)
SPHERICAL COLLAR WHEEL NUT, (S/N 13198 thru 16734), (no longer
available, first time order use kit 7301738 to replace all one piece wheel nuts)
FLANGE WHEEL NUT & SPHERICAL WASHER SERVICE KIT,
(not required with Firestone 370/75-28), (S/N 16735 thru 19987 &
0160002332 thru 0160039921)
ZF TRANSMISSION, (see Figure 5-18 for details)
DRIVE SHAFT, (front axle), (see Figure 5-33 for details)
DRIVE SHAFT, (rear axle), (see Figure 5-33 for details)
DRIVE SHAFT, (engine to transmission), (see Figure 5-33 for details)
LOCKWASHER, 0.438
WHEEL NUT, (torque to 430-470 lb-ft), (if equipped with Firestone 370/75-28)
WASHER, (not required with Firestone 370/75-28), (S/N 0160039932 & After)
WHEEL NUT, (torque to 430-470 lb-ft), (not required with Firestone 370/7528), (S/N 0160039932 & After)
17
18
19
20
21
Use Kit K1
2
AR
Ref
Ref
Ref
Ref
22
8024035
40
8310425
8307006
91403193
8786573
8786572
Ref
Ref
Ref
Ref
4
4
40
40
40
1001107525
Ref
1001099687
1001099688
1001107589
80623016
88671022
2220677
2
2
2
2
2
1
23
24
25
26
27
28
29
30
31
101
102
103
104
105
106
8990395
AXLE PIN LUBE KIT INSTALLATION, (not available to order, see items 101 thru
106 for service)
BRACKET
HOSE
ADAPTER
BULKHEAD ADAPTER
LUBE FITTING, 90 DEGREES
ADAPTER, 45 DEGREES
8042/10042/10054
Rev.
B
5-3
DRIVE TRAIN
Figure 5-1 Drive Train Components (Continued)
5-4
Item
Part Number
Qty.
Description
K1
7301738
4
WHEEL NUT KIT, (single wheel replacement), (includes 10 flange wheel nuts &
10 spherical washers)
8042/10042/10054
Rev.
8990395
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-5
DRIVE TRAIN
10042 & 10054
1
3
7
3
6
2
15
14
12
16
30
31
13
4
5
29
26
18
20
10
8
11
28
9
17
13 12
27
K1
S/N 13198 THRU 16734
22
18
19
21
23
25 24
PH4712
5-6
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
8303724
8278007
7138634
7054351
8310067
8310215
8307049
8303519
8310356
8630019
8307913
8307912
7079442
4
4
2
4
4
8
8
4
4
Ref
1
AR
AR
1
3423254
1
0682036
1
0642640
1
8305643
1
8310116
1
HEX HD CAPSCREW, 0.75-10X3.5, (torque to 180-320 lb-ft)
RUBBER MOUNT
TRANSMISSION MOUNT BRACKET
REBOUND WASHER
LOCK NUT, 0.75-10
HEX HD CAPSCREW, M16X2X40mm, PC8.8, (torque to 145-260 Nm)
LOCKWASHER, M16
HARDENED WASHER, 12mm
MAIN PUMP ASSY, (see Figure 9-8 for details)
O-RING
SPACER, WASHER 0.12
SPACER, WASHER 0.06
REAR AXLE PIVOT PIN, (see Figure 1-3 for Front Axle Pivot Pin),
(10042 S/N 13198 thru 19987 & 0160002332 thru 0160018244),
(10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)
REAR AXLE PIVOT PIN, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
HEX HD CAPSCREW, 5/8-11X4-1/2, (10042 S/N 13198 thru 19987 &
0160002332 thru 0160018244), (10054 S/N 13198 thru 19987 & 0160002332
thru 0160018374)
HEX HD CAPSCREW, 1-8X5, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
LOCKNUT, 5/8-11, (10042 S/N 13198 thru 19987 & 0160002332 thru
0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)
LOCKNUT, 1-8, (10042 S/N 0160018395 & After),
(10054 S/N 0160018382 & After)
FRONT AXLE PIVOT PIN, (see Figure 1-3 for details)
SPACER, WASHER 0.09
TIRE & RIM ASSY, (see Figure 5-34 for details)
SPHERICAL COLLAR WHEEL NUT, (S/N 13198 thru 16734), (no longer
available, first time order use kit 7301738 to replace all one piece wheel nuts)
FLANGE WHEEL NUT & SPHERICAL WASHER SERVICE KIT, (S/N 16735
thru 19987 & 0160002332 thru 0160038967)
WHEEL NUT, (not required with Firestone 400/75-28), (10042 S/N
0160038368 & After excluding 0160038375, 0160038378, 0160038379,
0160038381, & 0160038383), (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
WHEEL NUT, (if equipped with Firestone 400/75-28),
(10042 S/N 0160038368 & After excluding 0160038375, 0160038378,
0160038379, 0160038381, & 0160038383), (10054 S/N 0160038740 & After
including 0160021270, 0160036713, 0160036715, 0160036721 &
0160036723)
SPRING WASHER, (not required with Firestone 400/75-28), (10042 S/N
0160038368 & After excluding 0160038375, 0160038378, 0160038379,
0160038381, & 0160038383), (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
DRIVE SHAFT, (front axle), (see Figure 5-33 for details)
DRIVE SHAFT, (rear axle), (see Figure 5-33 for details)
15
16
17
18
19
20
21
22
Use Kit K1
Ref
AR
Ref
Ref
Ref
Ref
23
8024035
40
24
8786572
40
91403193
40
8786573
40
25
26
27
28
8990395
8310259
Ref
Ref
Ref
8042/10042/10054
Rev.
5-7
DRIVE TRAIN
5-8
Item
Part Number
Qty.
29
30
31
8310425
8307006
Ref
4
4
K1
7301738
4
Description
Rev.
DRIVE SHAFT, (engine to transmission), (see Figure 5-33 for details)
LOCKWASHER, 0.438
WHEEL NUT KIT, (S/N 16735 thru 19987 & 0160002332 thru 0160038967),
(single wheel replacement), (includes 10 flange wheel nuts & 10 spherical
washers)
8042/10042/10054
8990395
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-9
DRIVE TRAIN
Figure 5-2 Front Axle
1
PH4470
5-10
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-2 Front Axle
Item
Part Number
Qty.
1
8040263
1
1001103628
1
8040271
1
1001103629
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
8990395
Description
Rev.
FRONT AXLE, (8042 Before S/N 0160038967 including 0160038971 &
0160038984)
FRONT AXLE, (8042 S/N 0160038967 & After excluding 0160038971 &
0160038984)
FRONT AXLE, (10042 Before S/N 0160038368 including 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 Before S/N
0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721
& 0160036723)
FRONT AXLE, (10042 S/N 0160038368 & After excluding 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N
0160038740 & After including 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
INPUT, (see Figure 5-3 for details)
LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)
AXLE CASING, (see Figure 5-5 for details)
M-DISC BRAKE, (see Figure 5-6 for details)
BRAKE, (see Figure 5-7 for details)
JOINT HOUSING, (see Figure 5-8 for details)
PLANETARY DRIVE, (see Figure 5-9 for details)
8042/10042/10054
5-11
8042 Before S/N 0160038967 including 0160038971 & 0160038984
10042 Before S/N 0160038368 including 0160038375, 0160038378,
0160038379, 0160038381 & 0160038383
10054 Before S/N 0160038740 excluding 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-3 Front Axle - Input
1
1
3
2
4
5
6
7
8
9
PH4860
5-12
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
1321230
1321187
8035871
8035872
8035873
1321186
8035874
8035875
1321185
8035876
8035877
1321189
8035878
8035879
1321190
1321213
8035881
8035882
8035883
8035884
8035885
8035886
1321196
8035887
8035888
8035889
8035890
8035891
1321197
8035892
8035893
8035894
8035895
8035896
1321198
8035897
8035898
8035899
8035900
8035901
8035902
1321199
8035903
8035904
8035905
8035906
8036841
8035907
8035908
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
8990395
Description
Rev.
BEVEL GEAR SET
SHIM, S=1.5
SHIM, S=0.9
SHIM, S=0.95
SHIM, S=1.0
SHIM, S=1.05
SHIM, S=1.1
SHIM, S=1.15
SHIM, S=1.2
SHIM, S=1.25
SHIM, S=1.3
SHIM, S=0.7
SHIM, S=0.75
SHIM, S=0.8
SHIM, S=0.85
ROLLER BEARING
RING, S=11.30
RING, S=11.33
RING, S=11.36
RING, S=11.39
RING, S=11.42
RING, S=11.45
RING, S=11.48
RING, S=11.51
RING, S=11.54
RING, S=11.57
RING, S=11.60
RING, S=11.63
RING, S=11.66
RING, S=11.69
RING, S=11.72
RING, S=11.75
RING, S=11.78
RING, S=11.81
RING, S=11.84
RING, S=11.87
RING, S=11.90
RING, S=11.93
RING, S=11.96
RING, S=11.99
RING, S=12.02
RING, S=12.05
RING, S=12.08
RING, S=12.11
RING, S=12.14
RING, S=12.17
RING, S=12.20
RING, S=12.23
RING, S=12.26
8042/10042/10054
5-13
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-3 Front Axle - Input (Continued)
Item
Part Number
Qty.
5
6
7
8
9
8035909
8035910
8035911
1321201
8035912
1321204
8035913
8035914
8035915
8035916
1321203
8035917
8035918
8035919
8035920
1321202
1321212
1321210
1321248
1321194
8035921
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-14
Description
Rev.
RING, S=12.29
RING, S=12.32
RING, S=12.35
RING, S=12.38
RING, S=11.27
RING, S=11.24
RING, S=11.21
RING, S=11.18
RING, S=11.15
RING, S=11.12
RING, S=11.09
RING, S=11.06
RING, S=11.03
RING, S=11.00
RING, S=10.97
RING, S=10.94
ROLLER BEARING
COMBINATION RING
END YOKE
WASHER
HEX NUT
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-15
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984
10042 S/N 0160038368 & After excluding 0160038375, 0160038378,
0160038379, 0160038381 & 0160038383
10054 S/N 0160038740 & After including 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
1
1
3
2
4
5
6
7
10
8
9
PH4870
5-16
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
70022232
70022272
80304160
80304159
80304158
80304157
80304156
80304162
80304155
80304161
80304154
80304153
80304152
80304146
80304163
80304151
80304164
80304150
80304165
80304145
80304166
80304149
80304167
80304148
80304168
80304144
80304169
80304147
80304143
70022231
80304088
80304089
80304090
80304091
80304092
80304093
80304110
80304094
80304111
80304112
80304124
80304113
80304095
70022216
80304115
80304117
80304118
80304096
80304119
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
8990395
Description
Rev.
BEVEL GEAR SET, (8042 only)
BEVEL GEAR SET, (10042 & 10054 only)
SHIM, S=0.1
SHIM, S=0.2
SHIM, S=0.3
SHIM, S=0.5
SHIM, S=0.6
SHIM, S=0.65
SHIM, S=0.7
SHIM, S=0.75
SHIM, S=0.8
SHIM, S=0.9
SHIM, S=1.0
SHIM, S=1.2
SHIM, S=1.25
SHIM, S=1.3
SHIM, S=1.35
SHIM, S=1.4
SHIM, S=1.45
SHIM, S=1.5
SHIM, S=1.55
SHIM, S=1.6
SHIM, S=1.65
SHIM, S=1.7
SHIM, S=1.75
SHIM, S=1.8
SHIM, S=1.85
SHIM, S=1.9
SHIM, S=2.0
ROLLER BEARING
RING, S=16.0
RING, S=16.1
RING, S=16.2
RING, S=16.3
RING, S=16.4
RING, S=16.5
RING, S=16.56
RING, S=16.6
RING, S=16.62
RING, S=16.64
RING, S=16.66
RING, S=16.68
RING, S=16.7
RING, S=16.72
RING, S=16.74
RING, S=16.76
RING, S=16.78
RING, S=16.8
RING, S=16.82
8042/10042/10054
5-17
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
5
6
7
8
9
10
80304120
80304104
80304121
80304122
80304097
80304123
80304125
80304107
80304126
80304127
80304108
80304128
80304129
80304099
80304130
80304131
80304132
80304133
80304100
80304134
80304135
80304136
80304137
80304101
80304102
1319353
70022220
70022245
80304082
70022213
70022244
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-18
Description
Rev.
RING, S=16.84
RING, S=16.86
RING, S=16.88
RING, S=16.9
RING, S=16.92
RING, S=16.94
RING, S=16.96
RING, S=16.98
RING, S=17.0
RING, S=17.02
RING, S=17.04
RING, S=17.06
RING, S=17.08
RING, S=17.10
RING, S=17.12
RING, S=17.14
RING, S=17.16
RING, S=17.18
RING, S=17.2
RING, S=17.22
RING, S=17.24
RING, S=17.26
RING, S=17.28
RING, S=17.3
RING, S=17.4
ROLLER BEARING
SHAFT SEAL
END YOKE
WASHER
HEX NUT
SCREEN SHEET
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-19
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-4 Front Axle - Limited Slip Differential
3
4
1
9
10
2
7
6
5
7
6
8
8
5
6
6
7
7
13
1
11
12
3
4
2
PH3560
5-20
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
1321215
1321219
1321220
1321221
1321218
1321217
8036842
1319414
1319415
1321225
1321184
8035923
1321153
1321154
1
10
10
10
8
2
2
4
4
2
12
12
4
4
Ref
3
4
5
6
7
8
9
10
11
12
13
8990395
Description
Rev.
DIFFERENTIAL CASE
O. CLUTCH DISC, A=1.2
I. CLUTCH DISC
PRESSURE DISC
AXLE BEVEL GEAR
DIFFERENTIAL BEVEL GEAR
THRUST WASHER
DIFFERENTIAL AXLE
WASHER
CAPSCREW
SLOTTED PIN
LOCK PIN
BEVEL GEAR SET, (see Figure 5-3 for details)
8042/10042/10054
5-21
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
7
7
6
6
5
8
5
3
9
4
10
9
1
10
6
6
7
7
2
12
13
11
3
4
2
PA3301
5-22
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
70022226
Ref
70023910
70022263
70022264
70022260
70022261
70022225
70022185
70022262
70022227
70022228
70022200
1
10
10
8
2
2
4
4
1
2
2
70023904
70022229
2
1
Ref
16
DIFFERENTIAL CASE, (no longer available, Before Axle S/N 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904 slotted pins)
DIFFERENTIAL CASE, (Axle S/N 2022732 & After)
O.CLUTCH DISC, A=1.2
O.CLUTCH DISC, A=1.3
I.CLUTCH DISC
PRESSURE DISC
AXLE BEVEL GEAR
DIFFERENTIAL BEVEL GEAR
THRUST WASHER
DIFFERENTIAL AXLE
DIFFERENTIAL AXLE
SLOTTED PIN, (no longer available, Before Axle S/N 2022732 must replace
with both 70023910 differential case and qty 2 of 70023904 slotted pins)
SLOTTED PIN, (Axle S/N 2022732 & After)
COVER
CAP SCREW, M12X1.5X35
2
3
4
5
6
7
8
9
10
11
12
13
8990395
70022211
8042/10042/10054
Rev.
5-23
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-5 Front Axle - Axle Casing
10
11 9
23
7
12
13
2
15 14
8
9
16
4
21
3
17
6
5
18
19
20
5
6
9 11
18
19
1
22
16
23
21
17
7
14
15
10
20
8
9
106 105
106
101
207 205
103
201
206
207
203
208
106
207
102
104
202
106
204
8042 BEFORE AXLE S/N 828785
5-24
206
207
8042 AXLE S/N 828785 & AFTER
10042 AXLE S/N 1285172 & AFTER
10054 AXLE S/N 1285172 & AFTER
8042/10042/10054
PH3573
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
8035924
8035925
1319423
1321253
1321234
1321209
1319425
8035927
8036312
8036313
1319429
1319506
8036331
1319433
7027211
1321148
8036756
8036757
7029418
8036758
8036759
1319436
1
1
1
1
2
2
2
22
30
6
6
1
2
2
2
2
2
2
2
2
2
1
Ref
RIGHT AXLE CASING
LEFT AXLE CASING
LUBRICATION NIPPLE
AXLE DRIVE HOUSING
BUSHING
SEAL
O-RING
HEX SCREW
WASHER
STUD
HEX NUT
SCREW PLUG
O-RING
BUSHING
SHAFT SEAL
ROD TRACK, (including items 17 thru 21)
BALL JOINT
AXLE JOINT, (includes item 19)
SEAL
LOCKNUT
HEX NUT
BREATHER
BRAKE HOUSING, (see Figure 5-6 for details)
1321149
Ref
70021617
1
8035978
8036440
8036439
8035998
8035980
8035981
70021571
NSS
70021568
70021570
70021569
70021726
70021495
70022610
Ref
Ref
Ref
1
Ref
1
1
1
1
1
1
2
1
1
STEERING CYLINDER, (8042 Axle Before S/N 828785, 10042 Axle Before
S/N 1285172, 10054 Axle Before S/N 1285172), (includes items 101 thru 106),
(no longer available, use 70021617 for replacement)
STEERING CYLINDER, (8042 Axle S/N 828785 & After, 10042 Axle S/N
1285172 & After, 10054 Axle S/N 1285172 & After), (includes items 201 thru
208)
L-RING, (no longer available, use 70021617 for replacement)
TUBE WELDMENT, (no longer available, use 70021617 for replacement)
PISTON ROD, (no longer available, use 70021617 for replacement)
SLOTTED NUT
GUIDE PIECE, (no longer available, use 70021617 for replacement)
SEAL KIT
L-RING
CYLINDER TUBE
PISTON ROD
SLOTTED NUT
GUIDE PIECE
RETAINING RING
SEAL KIT
SLOTTED PIN
101
102
103
104
105
106
201
202
203
204
205
206
207
208
8990395
8042/10042/10054
Rev.
5-25
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
105
103
106
102
103
106
23
104
106
22
20
7 6
21
19
9 8
10
11
4 18
12
16
15
13
107
17
5
4
1
14
16
12
14
21
13
20
101
2
15
9
10
11
1
3
8
7 5
PH4820
6
5-26
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
101
102
103
104
105
106
107
70022255
70022277
70022206
1319578
70022241
70022204
70022217
10731790
70022201
1319666
7027217
70022174
70022175
70022172
8036758
8036759
1319436
8036418
1319423
1321234
1321209
70022254
1001103619
70022173
70022177
70022184
70022181
70022180
70022178
70022210
2
1
28
4
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
2
2
1
3
1
1
2
2
2
1
4
8990395
Description
Rev.
AXLE CASING
AXLE DRIVE HOUSING
HEX HD CAPSCREW, M18X180
SCREW PLUG
BUSHING
O-RING
RING
BEARING
SET SCREW, M10X1X16
SCREW PLUG
O-RING
TIE ROD, (includes items 13 thru 16)
BALL JOINT
AXIAL JOINT
LOCKNUT
HEX NUT
BREATHER
SCREW PLUG
GREASE FITTING
BUSHING
SHAFT SEAL
BRACKET
HEX HD CAPSCREW, M22X1.5X80
STEERING CYLINDER, (includes items 102 thru 106)
PISTON ROD
BREAK HEAD
RETAINING RING
RETAINING RING
SEAL KIT
CAPSCREW, M22X1.5X55
8042/10042/10054
5-27
8042 Before S/N 0160038967 including 0160038971 &
0160038984
DRIVE TRAIN
Figure 5-6 Front Axle - M-Disc Brake
22
8042
30
31
1
4
6
7
29
26
25
26
5
24
5
3
3
2
8
16
23
21
15
11
10
12
9
13
14
17
28
20
27
20
19
18
5-28
8042/10042/10054
PH3581
8990395
0160038984
DRIVE TRAIN
Item
Part Number
Qty.
1
NLA
70020483
1319431
8036331
NLA
70020484
1319491
8036444
1319425
8036304
1321162
1321151
1321163
1321152
1319496
1319497
8036305
1319499
1319500
70020485
1319501
70020486
1319502
70020487
1321150
70020408
1321174
70020409
10731949
1319504
1319505
1319506
8036445
8036447
1319531
8035945
1319530
8035946
1319529
8035947
8035951
1319543
1319527
1321158
1319526
1319532
1319533
1319534
1319525
Ref
1
2
4
Ref
1
12
2
2
2
2
2
2
2
16
16
2
16
4
4
4
4
4
4
8
3
2
1
4
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
8990395
Description
Rev.
BRAKE HOUSING, (right side), (Before Axle S/N 675668), (see note N1)
BRAKE HOUSING, (right side), (Axle S/N 675668 & After)
SCREW PLUG
O-RING
BRAKE HOUSING, (left side), (Before Axle S/N 675668), (see note N1)
BRAKE HOUSING, (left side), (Axle S/N 675668 & After)
O-RING
SHAFT SEAL
O-RING
PISTON
U-RING
SUPPORT RING
U-RING
SUPPORT RING
PIN
COMPRESSION SPRING
WASHER
CRESCENT RING
O. CLUTCH DISC, S=2, (Before Axle S/N 675668)
O. CLUTCH DISC, S=2, (Axle S/N 675668 & After)
O. CLUTCH DISC, S=2.5, (Before Axle S/N 675668)
O. CLUTCH DISC, S=2.5, (Axle S/N 675668 & After)
I. CLUTCH DISC, (Before Axle S/N 823842)
I. CLUTCH DISC, (Axle S/N 823842 & After)
DISC CARRIER, (Before Axle S/N 823842)
DISC CARRIER, (Axle S/N 823842 & After)
RETAINING RING
SNAP RING
BREATHER
SCREW PLUG
TA ROLLER BEARING
ROLLER BEARING
SHIM, A=0.10
SHIM, A=0.15
SHIM, A=0.20
SHIM, A=0.25
SHIM, A=0.30
SHIM, A=0.35
SHIM, A=0.40
SHIM, A=0.45
SHIM, A=0.50
SHIM, A=0.55
SHIM, A=0.60
SHIM, A=0.65
SHIM, A=0.70
SHIM, A=0.75
SHIM, A=0.80
8042/10042/10054
5-29
0160038984
DRIVE TRAIN
Figure 5-6 Front Axle - M-Disc Brake (Continued)
Item
Part Number
Qty.
1319535
1319536
1319537
1319524
1319545
1319538
1319539
1319523
1319540
1319541
1319542
1319522
1319521
1319520
1319519
1319518
1319517
1319510
1321159
8035948
1319516
1319515
1319514
1319513
1319512
1319511
1319502
70020487
1319501
70020486
SHIM, A=0.85
SHIM, A=0.90
SHIM, A=0.95
SHIM, A=1.00
SHIM, A=1.05
SHIM, A=1.10
SHIM, A=1.15
SHIM, A=1.20
SHIM, A=1.25
SHIM, A=1.30
SHIM, A=1.35
SHIM, A=1.40
SHIM, A=1.45
SHIM, A=1.50
SHIM, A=1.55
SHIM, A=1.60
SHIM, A=1.65
SHIM, A=2.00
SHIM, A=1.47
SHIM, A=1.63
SHIM, A=1.70
SHIM, A=1.75
SHIM, A=1.80
SHIM, A=1.85
SHIM, A=1.90
SHIM, A=1.95
SCREW PLUG
O-RING
PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE HOUSINGS
70020483 & 70020484, QUANTITY REQUIRED OF OUTER DISCS 70020485,
70020486 & 70020487, QUANTITY 2 OF 70020413 END PLATES
29
30
31
1319666
7027217
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
8
8
4
4
Ref
2
2
N1
Note
Ref
27
28
5-30
Description
8042/10042/10054
Rev.
8990395
0160038984
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-31
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
22
10042 & 10054
1
4
6
7
28
26
25
26
5
24
5
3
3
23
2
16 21
8
11
10
15
12
9
13
14
17
27
20
20
19
18
5-32
8042/10042/10054
PH3590
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
NLA
70020483
1319431
8036331
NLA
70020484
1319491
8036444
1319425
8036304
1321162
1321151
1321163
1321152
1319496
1319497
8036305
1319499
1319500
70020485
1319501
70020486
1319502
70020487
1321150
70020408
1321174
70020409
10731949
1319504
1319505
1319506
8036445
8036447
1319531
8035945
1319530
8035946
1319529
8035947
8035951
1319543
1319527
1321158
1319526
1319532
1319533
1319534
1319525
Ref
1
2
4
Ref
1
12
2
2
2
2
2
2
2
16
16
2
16
4
4
4
4
4
4
10
10
2
2
4
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
8990395
Description
Rev.
SCREW PLUG
O-RING
O-RING
SHAFT SEAL
O-RING
PISTON
U-RING
SUPPORT RING
U-RING
SUPPORT RING
PIN
COMPRESSION SPRING
WASHER
CRESCENT RING
RETAINING RING
SNAP RING
BREATHER
SCREW PLUG
TA ROLLER BEARING
ROLLER BEARING
SHIM, A=0.10
SHIM, A=0.15
SHIM, A=0.20
SHIM, A=0.25
SHIM, A=0.30
SHIM, A=0.35
SHIM, A=0.40
SHIM, A=0.45
SHIM, A=0.50
SHIM, A=0.55
SHIM, A=0.60
SHIM, A=0.65
SHIM, A=0.70
SHIM, A=0.75
SHIM, A=0.80
8042/10042/10054
5-33
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
27
Part Number
Qty.
1319535
1319536
1319537
1319524
1319545
1319538
1319539
1319523
1319540
1319541
1319542
1319522
1319521
1319520
1319519
1319518
1319517
1319510
1321159
8035948
1319515
1319516
1319514
1319513
1319512
1319511
1319502
70020487
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
8
8
Ref
SHIM, A=0.85
SHIM, A=0.90
SHIM, A=0.95
SHIM, A=1.00
SHIM, A=1.05
SHIM, A=1.10
SHIM, A=1.15
SHIM, A=1.20
SHIM, A=1.25
SHIM, A=1.30
SHIM, A=1.35
SHIM, A=1.40
SHIM, A=1.45
SHIM, A=1.50
SHIM, A=1.55
SHIM, A=1.60
SHIM, A=1.65
SHIM, A=2.00
SHIM, A=1.47
SHIM, A=1.63
SHIM, A=1.75
SHIM, A=1.70
SHIM, A=1.80
SHIM, A=1.85
SHIM, A=1.90
SHIM, A=1.95
Note
Ref
28
N1
5-34
Description
8042/10042/10054
Rev.
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-35
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
21
4
5
23
24
1
3
2
14
6
12
11
20
19
13
8
7
9
16
10
15
17
5
20
18
PA3321
5-36
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
70022258
1319578
70022209
8036847
80304462
70022275
70022190
70022193
70022189
70022194
70022236
70022183
70022198
70022235
70022186
1319214
70022196
70022176
70022253
10731949
70022171
70022215
8036447
1319537
1319545
1319539
1319540
1319542
2
2
6
10
4
2
2
2
2
2
2
2
2
2
6
6
10
8
2
4
2
2
2
2
2
2
2
2
8990395
Description
Rev.
BRAKE HOUSING
SCREW PLUG
CAP SCREW, M12X105
O-RING
O-RING
PISTON
PISTON PACKING
BACK-UP RING
PISTON PACKING
BACK-UP RING
RING
CUP SPRING
RETAINING RING
WASHER
SLOT PIN
CAP SCREW, M8X40
O.CLUTCH DISC
I.CLUTCH DISC
DISC CARRIER
RETAINING RING
BREATHER
SCREW PLUG, (not shown)
BEARING
SHIM, A=0.95
SHIM, A=1.05
SHIM, A=1.15
SHIM, A=1.25
SHIM, A=1.35
8042/10042/10054
5-37
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-7 Front Axle - Brake
5
4
17
3
2
1
12
7
9
15
6
16
11 13
8
10
14
K1
PH3601
PH3600
5-38
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
Use Kit K1
Ref
8036848
2
70020413
2
2
3
1321206
Use Kit K1
2
Ref
4
8036849
Use Kit K1
2
Ref
5
7027212
Use Kit K1
2
Ref
6
8036852
Use Kit K1
2
Ref
7
8
9
10
8036855
8036320
1321207
1321208
Use Kit K1
2
2
8
2
2
11
8036856
Use Kit K1
2
Ref
12
13
14
15
1321244
8036321
8036859
8035958
Use Kit K1
6
6
6
2
Ref
16
8036854
Use Kit K1
2
Ref
17
8036861
Use Kit K1
6
Ref
8036862
6
END SHIM, (Before Axle S/N 336083), (no longer available, use 7029104 kit for
replacement)
END SHIM, (8042 Axle S/N 336083 thru Axle S/N 675668), (10042 Axle S/N
336083 thru Axle S/N 679304), (10054 Axle S/N 336083 thru Axle S/N
679304)
END SHIM, (8042 Axle S/N 675668 & After), (10042 Axle S/N 679304 & After),
(10054 Axle S/N 679304 & After)
SNAP RING
SEALING WASHER, (Before Axle S/N 336083), (no longer available, use
7029104 kit for replacement)
SEALING WASHER, (Axle S/N 336083 & After)
PISTON, (Before Axle S/N 336083), (no longer available, use 7029104 kit for
replacement)
PISTON, (Axle S/N 336083 & After)
FOUR-LIP RING, (Before Axle S/N 336083), (no longer available, use 7029104
kit for replacement)
U-RING, (Axle S/N 336083 & After)
SUPPORT RING, (Before Axle S/N 336083), (no longer available, use 7029104
BACK-UP RING, (Axle S/N 336083 & After)
O-RING
CUP SPRING
CUP SPRING
OIL DAM, (Before Axle S/N 336083), (no longer available, use 7029104 kit for
replacement)
OIL DAM, (Axle S/N 336083 & After)
PRESSURE PIN, (Before Axle S/N 336083), (no longer available, use 7029104
PRESSURE PIN, (Axle S/N 336083 & After)
CAPSCREW
O-RING
SPACING WASHER
SUPPORT RING, (Before Axle S/N 336083), (no longer available, use 7029104
BACK-UP RING, (Axle S/N 336083 & After)
7029104
AR
K1
8990395
Rev.
BRAKE SEAL KIT, (8042 Before Axle S/N 675668), (10042 Before Axle S/N
679304), (10054 Before Axle S/N 679304), (contains quantity of 1 each of items
1 thru 7, 9, 10, 15; quantity of 3 each of items 11, 12, 13, 16, 17 and quantity of 1
of 1319425 o-ring)
8042/10042/10054
5-39
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
10
4
5
3
6
8
1
9
2
PA3331
5-40
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
70022199
70022252
70022251
70022191
70022192
70022195
70022215
70022248
70022202
2
2
2
2
2
2
2
14
14
Ref
SNAP RING
WASHER
PISTON
PISTON PACKING
ROD SEAL
CUP SPRING
SCREW PLUG, (not shown)
PRESSURE PIN
O-RING
8990395
8042/10042/10054
Rev.
5-41
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-8 Front Axle - Joint Housing
7
6
26
16
4
3
19
20
15
16
17
13
12 10
5
28
1
2
8 11
14
18
6
27
3
4
29
21
30
7
31
24
25
23
22
5-42
23
8042/10042/10054
9
PH3611
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
1321256
1321257
1319445
1319447
1321249
8035959
8035960
8035961
8035962
1321250
8035963
8035964
8035965
8035966
1321251
8035967
8035968
1319462
1319464
1321157
1321254
1319210
80304405
7028977
1321228
1321175
8035969
1
1
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
4
16
2
2
2
2
2
2
2
2
70021789
2
8035970
4
70021790
4
17
18
19
20
21
22
23
24
25
26
27
28
29
8035971
8035972
8035973
8035974
1321155
80304173
1319472
8036866
1101056
1319475
1319476
1319477
2
2
2
2
2
2
4
20
20
2
2
2
Ref
30
7139743
2
JOINT HOUSING, (right side)
JOINT HOUSING, (left side)
ROLLER BEARING
SHAFT SEAL
SHIM, A=0.2
SHIM, A=0.3
SHIM, A=0.4
SHIM, A=0.5
SHIM, A=0.6
SHIM, A=0.7
SHIM, A=0.8
SHIM, A=1.0
SHIM, A=1.2
SHIM, A=1.4
SHIM, A=1.6
SHIM, A=1.8
SHIM, A=2.0
BEARING PIN
HEX SCREW
BALL BEARING
HUB
RETAINING RING
RETAINING RING
SHAFT SEAL
RETAINING RING
UNIVERSAL COUPLING DRIVE SHAFT, (includes items 15 thru 20)
CENTRAL PIECE, (Before 8042 Axle S/N 758640), (Before 10042 & 10054
Axle S/N 758670)
CENTRAL PIECE, (8042 Axle S/N 758670 & After), (10042 & 10054 Axle
S/N 758670 & After)
JOINT CROSS, (Before 8042 Axle S/N 758640), (Before 10042 & 10054
Axle S/N 758670)
JOINT CROSS, (8042 Axle S/N 758670 & After), (10042 & 10054 Axle S/N
758670 & After)
JOINT FORK
JOINT COUPLING FORK
BUSHING
SCREEN SHEET
O-RING
SHAFT SEAL
ROLLER BEARING
HEX SCREW
WHEEL BOLT
STOP SCREW
STOP SCREW
HEX NUT
(see Figure 5-1 for details)
SPACER TUBE, (8042 only), (used with rock tires only)
6
7
8
9
10
11
12
13
14
15
16
8990395
8042/10042/10054
Rev.
5-43
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-8 Front Axle - Joint Housing (Continued)
Item
31
5-44
Part Number
Qty.
7026664
2
Ref
Description
Rev.
SPACER TUBE, (10042 & 10054 only), (used with rock tires only)
RING GEAR, (see Figure 5-9 for details)
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-8 Front Axle - Joint Housing (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-45
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
11
12
13
4
14
12
3
15
8
3
6
4
5
19 18
27
10
7
9
25
1
2
25 26
5
6
24 23
21
20
22
16
17
17
PA3341
5-46
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
70022237
70022238
70022223
1319447
70022240
1319464
70022179
10731789
70022218
1321226
1321228
70022170
1
1
4
4
4
16
2
2
2
2
2
2
70022265
2
70021554
70021790
70021553
70022268
70022187
NSS
70022188
NSS
80304173
1319472
70022208
70022234
70022249
70022203
70022230
2
2
ROLLER BEARING
SHAFT SEAL
BEARING PIN
HEX SCREW, M16X40
BUSHING
RETAINING RING
SHAFT SEAL
RETAINING RING, (8042 only)
RETAINING RING, (10042 & 10054 only)
UNIVERSAL COUPLING DRIVE SHAFT ASSY, (8042 only), (includes items 12
thru 15)
UNIVERSAL COUPLING DRIVE SHAFT ASSY, (10042 & 10054 only),
JOINT CROSS, (8042 only)
JOINT CROSS, (10042 & 10054 only)
CENTRAL PIECE, (8042 only)
CENTRAL PIECE, (10042 & 10054 only)
FORK SHAFT, (8042 only)
FORK SHAFT, (10042 & 10054 only)
FORK SHAFT, (8042 only)
FORK SHAFT, (10042 & 10054 only)
SHAFT SEAL
ROLLER BEARING
HEX SCREW, M14X70
CENTERING BUSHING
HUB
O-RING
WHEEL BOLT
WHEEL NUT, (see Figure 5-1 for details)
SPRING WASHER, (see Figure 5-1 for details)
STOP SCREW, M14X1.5
SPACER TUBE
HEX NUT, M14X1.5
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
8990395
8036330
70022257
1319477
1
1
1
1
1
2
4
16
16
2
2
20
Ref
Ref
4
2
2
8042/10042/10054
Rev.
5-47
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-9 Front Axle - Planetary Drive
4
6
7
5
6
7
8
11
10
2
9
3
1
PH3620
5-48
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
1321258
1321255
1321232
2
2
2
70023261
2
1321233
6
70022271
3
1321214
6
70023330
3
6
1321205
12
7
1321191
12
8
9
10
11
80304227
1319506
8036331
8035977
3
2
2
4
RING GEAR
SUN GEAR SHAFT
PLANETARY CARRIER, (8042 Before Axle S/N 1723450), (10042 & 10054
Before Axle S/N 1723382)
PLANETARY CARRIER, (8042 Axle S/N 1723450 & After), (10042 & 10054
Axle S/N 1723382 & After)
PLANETARY GEAR, (8042 Before Axle S/N 1723450), (10042 & 10054 Before
Axle S/N 1723382)
PLANETARY GEAR, (8042 Axle S/N 1723450 & After), (10042 & 10054 Axle
S/N 1723382 & After)
TAPERED ROLLER BEARING, (8042 Before Axle S/N 1723450), (10042 &
10054 Before Axle S/N 1723382)
CYLINDRICAL ROLLER BEARING, (8042 Axle S/N 1723450 & After), (10042
& 10054 Axle S/N 1723382 & After)
SNAP RING, (8042 Before Axle S/N 1723450), (10042 & 10054 Before Axle
S/N 1723382)
WASHER, (8042 Before Axle S/N 1723450), (10042 & 10054 Before Axle S/N
1723382)
RETAINING RING
SCREW PLUG
O-RING
CAPSCREW
4
5
8990395
8042/10042/10054
Rev.
5-49
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
2
9
4
10
1
5
8
6
7
3
PA3351
5-50
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
70022242
70022274
70022239
70022278
70022281
70022273
70022283
70022279
70022243
70022271
70022221
70022270
70022197
80304227
1319578
70022207
1
1
2
2
2
2
1
1
4
3
4
3
4
3
2
4
Ref
RING GEAR, (8042 only)
RING GEAR, (10042 & 10054 only)
SUN GEAR SHAFT, (8042 only)
SUN GEAR SHAFT, (10042 & 10054 only)
PLANETARY CARRIER ASSY, (8042 only), (includes items 4 thru 7)
PLANETARY CARRIER ASSY, (10042 & 10054 only), (includes items 4 thru 7)
PLANETARY CARRIER, (8042 only)
PLANETARY CARRIER, (10042 & 10054 only)
PLANETARY GEAR, (8042 only)
PLANETARY GEAR, (10042 & 10054 only)
CYL. ROLLER BEARING, (8042 only)
CYL. ROLLER BEARING, (10042 & 10054 only)
RETAINING RING, (8042 only)
RETAINING RING, (10042 & 10054 only)
SCREW PLUG
HEX SCREW, M12X30
HUB, (see Figure 5-8 for details)
2
3
4
5
6
7
8
9
10
8990395
8042/10042/10054
Rev.
5-51
DRIVE TRAIN
Figure 5-10 Rear Axle
1
PH4480
5-52
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-10 Rear Axle
Item
Part Number
Qty.
1
8040264
1
8040272
8040272
1001116838
1
1
1
8040285
1
8040285
1
1001103633
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
8990395
Description
Rev.
REAR AXLE, (8042 Before S/N 0160038967 including 0160038971 &
0160038984)
REAR AXLE, (10042 Before S/N 17978)
REAR AXLE, (10054 Before S/N 17975)
REAR AXLE, (8042 S/N 0160038967 & After excluding 0160038971 &
0160038984)
REAR AXLE, (10042 S/N 17978 thru 19987 & 0160002332 thru 0160038367
including 0160038375, 0160038378, 0160038379, 0160038381 &
0160038383)
REAR AXLE, (10054 S/N 17975 thru 19987 & 0160002332 thru 0160038739
excluding 0160021270, 0160036713, 0160036715, 0160036721 &
0160036723)
REAR AXLE, (10042 S/N 0160038368 & After excluding 0160038375,
0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N
0160038740 & After including 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723)
INPUT, (see Figure 5-11 for details)
DIFFERENTIAL, (see Figure 5-12 for details)
AXLE CASING, (see Figure 5-13 for details)
M-DISC BRAKE, (see Figure 5-14 for details)
BRAKE, (see Figure 5-15 for details)
JOINT HOUSING, (see Figure 5-16 for details)
PLANETARY DRIVE, (see Figure 5-17 for details)
8042/10042/10054
5-53
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-11 Rear Axle - Input
9
8
7
6
5
4
2
3
1
PH3630
5-54
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
1321229
8036751
1
1
2
1319333
1319334
1319335
1319336
1319337
1319338
1319339
1319340
1319341
1319342
1319343
1319344
1319345
1319346
1319347
1319348
1319349
1319350
1319351
1319352
1319353
1319354
1319355
1319356
1319357
1319358
1319359
1319360
1319361
1319362
1319363
1319364
1319365
1319366
1319367
8035982
1319369
1319370
1319371
1319372
1319373
1319374
1319375
1319376
1319377
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BEVEL GEAR SET, (Before S/N 17975)
BEVEL GEAR SET, (8042 S/N 17975 thru 19987 & 016002332 & After),
(10042 S/N 17978 thru 19987 & 0160002332 & After), (10054 S/N 17975 thru
19987 & 0160002332 & After)
SHIM, S=1.0
SHIM, S=1.05
SHIM, S=1.1
SHIM, S=1.15
SHIM, S=1.2
SHIM, S=1.25
SHIM, S=1.3
SHIM, S=1.35
SHIM, S=1.4
SHIM, S=1.45
SHIM, S=1.5
SHIM, S=1.55
SHIM, S=1.6
SHIM, S=0.9
SHIM, S=0.95
SHIM, S=0.65
SHIM, S=0.7
SHIM, S=0.75
SHIM, S=0.85
SHIM, S=0.8
ROLLER BEARING
RING, S=15.1
RING, S=15.2
RING, S=15.3
RING, S=15.4
RING, S=15.5
RING, S=15.6
RING, S=15.7
RING, S=15.8
RING, S=15.9
RING, S=16.0
RING, S=16.1
RING, S=16.2
RING, S=16.3
RING, S=16.4
RING, S=16.26
RING, S=16.23
RING, S=16.16
RING, S=16.13
RING, S=16.06
RING, S=16.03
RING, S=15.96
RING, S=15.93
RING, S=15.86
RING, S=15.83
3
4
8990395
8042/10042/10054
Rev.
5-55
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-11 Rear Axle - Input (Continued)
Item
Part Number
Qty.
5
6
7
8
9
1319378
1319379
1319380
1319381
1319382
1319383
1319384
1319385
1319386
1319387
1319388
1319389
1319390
1319391
1313932
1319393
1319394
1319395
1319396
1319397
1319398
1319399
1319400
1319401
1319402
1319444
1321211
1321237
1319406
8035983
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-56
Description
Rev.
RING, S=15.76
RING, S=15.73
RING, S=15.66
RING, S=15.63
RING, S=15.56
RING, S=15.53
RING, S=15.46
RING, S=15.43
RING, S=15.36
RING, S=15.33
RING, S=15.26
RING, S=15.38
RING, S=15.48
RING, S=15.58
RING, S=15.68
RING, S=15.69
RING, S=15.72
RING, S=15.78
RING, S=15.81
RING, S=15.84
RING, S=15.88
RING, S=15.89
RING, S=15.91
RING, S=15.94
RING, S=15.97
ROLLER BEARING
SHAFT SEAL
END YOKE
WASHER
HEX NUT
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-57
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
9
8
7
10
6
5
4
2
3
1
PH4880
5-58
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
70022786
70022787
70022280
80304160
80304159
80304158
80304157
80304156
80304162
80304155
80304161
80304154
80304153
80304152
80304146
80304163
80304151
80304164
80304150
80304165
80304145
80304166
80304149
80304167
80304148
80304168
80304144
80304169
80304147
80304143
70023400
70022231
80304088
80304089
80304090
80304091
80304092
80304093
80304110
80304094
80304111
80304112
80304124
80304113
80304095
70022216
80304115
80304117
80304118
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
8990395
Description
Rev.
BEVEL GEAR, (8042)
PINION, (8042)
BEVEL GEAR SET, (10042 & 10054)
SHIM, S=0.1
SHIM, S=0.2
SHIM, S=0.3
SHIM, S=0.5
SHIM, S=0.6
SHIM, S=0.65
SHIM, S=0.7
SHIM, S=0.75
SHIM, S=0.8
SHIM, S=0.9
SHIM, S=1.0
SHIM, S=1.2
SHIM, S=1.25
SHIM, S=1.3
SHIM, S=1.35
SHIM, S=1.4
SHIM, S=1.45
SHIM, S=1.5
SHIM, S=1.55
SHIM, S=1.6
SHIM, S=1.65
SHIM, S=1.7
SHIM, S=1.75
SHIM, S=1.8
SHIM, S=1.85
SHIM, S=1.9
SHIM, S=2.0
TAPERED ROLLER BEARING, (8042)
TAPERED ROLLER BEARING, (10042 & 10054)
RING, S=16.0
RING, S=16.1
RING, S=16.2
RING, S=16.3
RING, S=16.4
RING, S=16.5
RING, S=16.56
RING, S=16.6
RING, S=16.62
RING, S=16.64
RING, S=16.66
RING, S=16.68
RING, S=16.7
RING, S=16.72
RING, S=16.74
RING, S=16.76
RING, S=16.78
8042/10042/10054
5-59
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
5
6
7
8
9
10
80304096
80304119
80304120
80304104
80304121
80304122
80304097
80304123
80304125
80304107
80304126
80304127
80304108
80304128
80304129
80304099
80304130
80304131
80304132
80304133
80304100
80304134
80304135
80304136
80304137
80304101
80304102
1319353
70022220
70022245
80304082
70022213
70022244
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-60
Description
Rev.
RING, S=16.8
RING, S=16.82
RING, S=16.84
RING, S=16.86
RING, S=16.88
RING, S=16.9
RING, S=16.92
RING, S=16.94
RING, S=16.96
RING, S=16.98
RING, S=17.0
RING, S=17.02
RING, S=17.04
RING, S=17.06
RING, S=17.08
RING, S=17.10
RING, S=17.12
RING, S=17.14
RING, S=17.16
RING, S=17.18
RING, S=17.2
RING, S=17.22
RING, S=17.24
RING, S=17.26
RING, S=17.28
RING, S=17.3
RING, S=17.4
ROLLER BEARING
SHAFT SEAL
END YOKE
WASHER
HEX NUT
SCREEN SHEET
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-61
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-12 Rear Axle - Differential
4
1
9
11
12
2
3
6
5
5
7
5
7
6
5
6
10
8
1
3
4
2
PH3640
5-62
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
1321215
8036752
1319412
1321260
8035984
1321259
8036753
1319414
1319415
1321225
8035923
1321153
1321184
1321154
1
2
2
2
2
2
4
4
4
2
12
4
12
4
Ref
5
6
7
8
9
10
11
12
8990395
Description
Rev.
DIFFERENTIAL CASE
AXLE BEVEL GEAR
THRUST WASHER,
DIFFERENTIAL RING, A=13.7
DIFFERENTIAL BEVEL GEAR, (Before Axle S/N 708692)
DIFFERENTIAL BEVEL GEAR, (Axle S/N 708692 & After)
THRUST WASHER
DIFFERENTIAL AXLE
CAP SCREW
SLOT PIN
WASHER
SLOT PIN
8042/10042/10054
5-63
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
7
2
6
7
6
4
9
3
5
10
1
3
4
5
8
11
9
10
6
6
7
7
PA4700
5-64
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
70022229
70022226
1
Ref
7
8
9
10
70023910
70022284
70023401
70022285
70023402
70022225
70023403
70022185
70022262
70022227
70022228
70022200
1
2
2
2
2
2
4
4
4
1
2
Ref
11
70023904
70022211
2
16
COVER
DIFFERENTIAL CASE, (no longer available, Before Axle S/N 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904 slotted pins)
DIFFERENTIAL CASE, (Axle S/N 2022732 & After)
THRUST WASHER
COMPENSATING RING, (8042)
COMPENSATING RING, (10042 & 10054)
AXLE BEVEL GEAR, (8042)
AXLE BEVEL GEAR, (10042 & 10054)
DIFFERENTIAL BEVEL GEAR, (8042)
DIFFERENTIAL BEVEL GEAR, (10042 & 10054)
THRUST WASHER
DIFFERENTIAL AXLE
DIFFERENTIAL AXLE
SLOT PIN, (no longer available, Before Axle S/N 2022732 must replace with
both 70023910 differential case and qty 2 of 70023904 slotted pins)
SLOTTED PIN, (Axle S/N 2022732 & After)
CAPSCREW
3
4
5
6
8990395
8042/10042/10054
Rev.
5-65
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-13 Rear Axle - Axle Casing
10
23
22
11 9
7
12
16 15
1
17
6
8
5
9
18
21
19
4
20
3
5
6
13
9 11
2
14
23
12
7
15
16
10
8
9
106 105
106
201
101
207 205
103
207 206
203
208
106
207
102
104
202
106
204
207
PH3652
8042 AXLE S/N 955403 & AFTER
10042 AXLE S/N 949494 & AFTER
10054 AXLE S/N 949494 & AFTER
5-66
206
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
8035986
8035987
1319423
7026663
1
1
1
1
70021111
1321234
1321209
1319425
8035027
8035927
8036312
8036313
1319429
8036606
70020413
1319506
8036331
1319433
7027211
1321148
8036756
8036757
8036758
8036759
1319436
1
2
2
2
30
28
30
8
8
2
2
1
1
2
2
2
2
2
2
2
1
Ref
1321149
Ref
70021617
1
8035978
8036440
8036439
8035998
8035980
8035981
70021571
NSS
70021568
70021570
70021569
70021726
70021495
70022610
Ref
Ref
Ref
1
Ref
1
1
1
1
1
1
2
1
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
101
102
103
104
105
106
201
202
203
204
205
206
207
208
8990395
Description
Rev.
AXLE CASING
AXLE CASING
LUBRICATION NIPPLE
AXLE DRIVE HOUSING, (15 screw joints; completely interchangeable with 14
screw joints)
AXLE DRIVE HOUSING, (14 screw joints)
BUSHING
SEAL
O-RING
HEX SCREW
HEX SCREW
WASHER, (only used on 7026663)
STUD
HEX NUT
END SHIM, (Before Axle S/N 679469)
END SHIM, (Axle S/N 679469 & After)
SCREW PLUG
O-RING
BUSHING
SHAFT SEAL
AXLE JOINT, (includes items 18 thru 21)
BALL JOINT
AXLE JOINT
LOCKNUT
HEX NUT
BREATHER
STEERING CYLINDER, (8042 Axle Before S/N 828785, 10042 Axle Before
S/N 1285172, 10054 Axle Before S/N 1285172), (includes items 101 thru 106),
(no longer available, use 70021617 for replacement)
STEERING CYLINDER, (8042 Axle S/N 828785 & After, 10042 Axle S/N
1285172 & After, 10054 Axle S/N 1285172 & After), (includes items 201 thru
208)
L-RING, (no longer available, use 70021617 for replacement)
TUBE WELDMENT, (no longer available, use 70021617 for replacement)
PISTON ROD, (no longer available, use 70021617 for replacement)
SLOTTED NUT
GUIDE PIECE, (no longer available, use 70021617 for replacement)
SEAL KIT
L-RING
CYLINDER TUBE
PISTON ROD
SLOTTED NUT
GUIDE PIECE
RETAINING RING
SEAL KIT
SLOTTED PIN
8042/10042/10054
5-67
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
104
106
103
106
102
12
103
13
106
15
16
105
14
9
10
11
19
20
101
7 6
8
5
4 17
107 23
1
12
16
14
4
18
13
20
9
10
11
19
4
2
15
22
1
21
3
8
7 5
6
PH4830
5-68
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
70022255
70022277
70022206
70023404
1319578
70022241
70022204
70022217
10731790
70022201
70022777
1319666
7027217
70022174
70022175
70022172
8036758
8036759
1319436
8036418
1321209
1321234
70022254
1001103619
1319423
70022173
70022177
70022184
70022181
70022180
70022178
70022789
70022210
2
1
28
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
2
2
1
3
1
1
1
2
2
2
1
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
101
102
103
104
105
106
107
8990395
Description
Rev.
AXLE CASING
AXLE DRIVE HOUSING
HEX HD CAPSCREW, M18X180
SCREW PLUG, (8042)
SCREW PLUG, (10042 & 10054)
BUSHING
O-RING
RING
BEARING
SET SCREW, M10X1X16
SCREW PLUG, (8042)
SCREW PLUG, (10042 & 10054)
O-RING
TIE ROD, (includes items 13 thru 16)
BALL JOINT
AXIAL JOINT
LOCKNUT
HEX NUT
BREATHER
SCREW PLUG
SHAFT SEAL
BUSHING
BRACKET
HEX HD CAPSCREW, M22X1.5X80
GREASE FITTING
STEERING CYLINDER, (includes items 102 thru 106)
PISTON ROD
BREAK HEAD
RETAINING RING
RETAINING RING
SEAL KIT
CAPSCREW, M22X1.5X55, (8042)
CAPSCREW, M22X1.5X55, (10042 & 10054)
8042/10042/10054
5-69
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-14 Rear Axle - M-Disc Brake
11
22
23
24
1
4
7
29
27
10
12
9
6
27
25
26
26
3
5
2
17
20
28
8
16
15
20
19
18
21
13
14
PH3660
5-70
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
NLA
70020483
1319431
8036331
NLA
70020484
1319491
8036444
1319425
8036304
1321162
1321151
1321163
1321152
1319496
1319497
8036305
1319499
1319500
70020485
1319501
70020486
1319502
70020487
1321150
70020408
1321174
70020409
10731949
1319504
1319505
1319506
8036331
8036445
8036447
1319531
8035945
1319530
8035946
1319529
8035947
8035951
1319543
1319527
1321158
1319526
1319532
1319533
1319534
1
1
2
2
1
1
12
2
2
2
2
2
2
2
16
16
2
16
4
4
4
4
4
4
6
6
2
2
4
2
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
8990395
Description
Rev.
SCREW PLUG
O-RING
O-RING
SHAFT SEAL
O-RING
PISTON
U-RING
SUPPORT RING
U-RING
SUPPORT RING
PIN
COMPRESSION SPRING
WASHER
CRESCENT RING
RETAINING RING
SNAP RING
BREATHER
SCREW PLUG
O-RING
ROLLER BEARING
ROLLER BEARING
SHIM, A=0.1
SHIM, A=0.15
SHIM, A=0.2
SHIM, A=0.25
SHIM, A=0.3
SHIM, A=0.35
SHIM, A=0.4
SHIM, A=0.45
SHIM, A=0.5
SHIM, A=0.55
SHIM, A=0.6
SHIM, A=0.65
SHIM, A=0.7
SHIM, A=0.75
8042/10042/10054
5-71
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-14 Rear Axle - M-Disc Brake (Continued)
Item
28
Part Number
Qty.
1319525
1319535
1319536
1319537
1319524
1319545
1319538
1319539
1319523
1319540
1319541
1319542
1319522
1319521
1319520
1319519
1319518
1319517
1319510
1321159
8035948
1319515
1319516
1319514
1319513
1319512
1319511
1319502
70020486
70020487
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
16
8
8
Ref
SHIM, A=0.8
SHIM, A=0.85
SHIM, A=0.9
SHIM, A=0.95
SHIM, A=1.0
SHIM, A=1.05
SHIM, A=1.1
SHIM, A=1.15
SHIM, A=1.2
SHIM, A=1.25
SHIM, A=1.3
SHIM, A=1.35
SHIM, A=1.4
SHIM, A=1.45
SHIM, A=1.5
SHIM, A=1.55
SHIM, A=1.6
SHIM, A=1.65
SHIM, A=2.0
SHIM, A=1.47
SHIM, A=1.63
SHIM, A=1.75
SHIM, A=1.7
SHIM, A=1.8
SHIM, A=1.85
SHIM, A=1.9
SHIM, A=1.95
DIFFERENTIAL, (see Figure 5-12 for details)
Note
Ref
29
N1
5-72
Description
8042/10042/10054
Rev.
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-14 Rear Axle - M-Disc Brake (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-73
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
21
4
5
23
24
1
3
2
14
6
12
11
20
19
13
8
7
9
16
10
15
17
5
20
18
PA3321
5-74
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
70022282
70023404
1319578
70022209
8036847
80304462
70022250
70022190
70022193
70022189
70022194
70022236
70022183
70022198
70022235
70022186
1319214
70022196
70022176
70022253
10731949
70022171
70022215
8036447
1319537
1319545
1319539
1319540
1319542
2
2
2
6
10
4
2
2
2
2
2
2
2
2
2
8
6
8
6
2
4
2
2
2
AR
AR
AR
AR
AR
BRAKE HOUSING
SCREW PLUG, (8042)
SCREW PLUG, (10042 & 10054)
CAP SCREW, M12X105
O-RING
O-RING
PISTON
PISTON PACKING
BACK-UP RING
PISTON PACKING
BACK-UP RING
RING
CUP SPRING
RETAINING RING
WASHER
SLOT PIN
CAP SCREW, M8X40
O.CLUTCH DISC
I.CLUTCH DISC
DISC CARRIER
RETAINING RING
BREATHER
SCREW PLUG, (10042 & 10054), (not shown)
BEARING
SHIM, A=0.95
SHIM, A=1.05
SHIM, A=1.15
SHIM, A=1.25
SHIM, A=1.35
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
8990395
8042/10042/10054
Rev.
5-75
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-15 Rear Axle - Brake
1
2
PH3670
5-76
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-15 Rear Axle - Brake
Item
Part Number
Qty.
1
2
1321172
1321178
2
2
8990395
Description
Rev.
PIN CARRIER
RETAINING RING
8042/10042/10054
5-77
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-16 Rear Axle - Joint Housing
10
8
31
32
7
1
2
5
20
3
23
24
19
20
17
21
12 15
16 14
18
22
9
11
30 34
4
6
29
26
13
33
25
35
28
27
27
PH3681
5-78
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
1321245
1321246
1319444
1319445
8036338
1319447
1319448
1319449
1319450
1319451
1319452
1319453
1319454
1319455
1319456
1319457
1319458
1319459
1319460
1319461
1319462
1319463
1319464
1321157
1321239
1319210
80304405
7028977
1321226
7028979
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
8
8
2
2
2
2
2
2
Ref
70022052
2
8035992
70021553
8035993
70021554
8035994
8035995
8035973
8035996
1321155
80304173
1319472
8035997
1101056
1319476
8036330
2
2
4
4
2
2
2
2
2
2
4
20
20
2
2
ROLLER BEARING
ROLLER BEARING
MULTI SEAL RING
SHAFT SEAL
SHIM, S=0.2
SHIM, S=0.3
SHIM, S=0.4
SHIM, S=0.6
SHIM, S=0.8
SHIM, S=1.0
SHIM, S=1.2
SHIM, S=1.4
SHIM, S=1.6
SHIM, S=1.8
SHIM, S=2.0
SHIM, S=0.7
SHIM, S=0.5
BEARING PIN
BEARING PIN
HEX SCREW
HEX SCREW
BALL BEARING
HUB
RETAINING RING
RETAINING RING
SHAFT SEAL
RETAINING RING
UNIVERSAL COUPLING DRIVE SHAFT, (not maintenance free), (Before Axle
S/N 720124), (no longer available, use 70022052 for replacement), (includes
items 19 thru 24)
UNIVERSAL COUPLING DRIVE SHAFT, (maintenance free), (Axle S/N 720125
& After), (includes items 19 thru 24)
CENTRAL PIECE, (Before Axle S/N 720124), (see note N1)
CENTRAL PIECE, (Axle S/N 720125 & After)
JOINT CROSS, (Before Axle S/N 720124), (see note N1)
JOINT CROSS, (Axle S/N 720125 & After)
JOINT FORK
JOINT COUPLING FORK
BUSHING
SCREEN SHEET
O-RING
SHAFT SEAL
ROLLER BEARING
HEX SCREW
WHEEL BOLT
STOP SCREW
STOP SCREW
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8990395
8042/10042/10054
Rev.
5-79
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-16 Rear Axle - Joint Housing (Continued)
Item
Part Number
Qty.
32
7139743
7026664
2
2
Ref
34
35
1319477
2
Ref
N1
Note
Ref
33
5-80
Description
Rev.
SPACER TUBE, (8042 only), (used with rock tires only)
SPACER TUBE, (10042 & 10054 only), (used with rock tires only)
(see Figure 5-1 for details)
HEX NUT
RING GEAR, (see Figure 5-17 for details)
IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS
(NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL
PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-16 Rear Axle - Joint Housing (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-81
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
11
12
13
4
14
12
3
15
8
3
6
4
5
19 18
27
10
7
9
25
1
2
25 26
5
6
24 23
21
20
22
16
17
17
PA3341
5-82
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
70022237
70022238
70022223
1319447
70022240
1319464
70022179
10731789
70022218
1321226
70022781
1
1
4
4
4
16
2
2
2
2
2
70022170
2
70021554
70022782
70021553
70022187
70022188
80304173
1319472
70023405
70022208
70022234
70022249
70022203
70022230
2
1
1
1
1
2
4
16
16
16
2
2
20
Ref
Ref
4
2
2
2
ROLLER BEARING
SHAFT SEAL
BEARING PIN
HEX SCREW, M16X40
BUSHING
RETAINING RING
SHAFT SEAL
RETAINING RING
UNIVERSAL COUPLING DRIVE SHAFT ASSY, (8042), (includes items 12 thru
15)
UNIVERSAL COUPLING DRIVE SHAFT ASSY, (10042 & 10054), (includes
items 12 thru 15)
JOINT CROSS
CENTRAL PIECE, (8042)
CENTRAL PIECE, (10042 & 10054)
FORK SHAFT
FORK SHAFT
SHAFT SEAL
ROLLER BEARING
HEX SCREW, (8042)
HEX SCREW, M14X70, (10042 & 10054)
CENTERING BUSHING
HUB
O-RING
WHEEL BOLT
SPRING WASHER, (see Figure 5-1 for details)
STOP SCREW, M14X1.5
SPACER TUBE, (8042)
SPACER TUBE, (10042 & 10054)
HEX NUT, M14X1.5
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
8990395
8036330
70022257
70022276
1319477
8042/10042/10054
Rev.
5-83
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Figure 5-17 Rear Axle - Planetary Drive
4
7
5
6
10
9
8
2
3
1
PH3690
5-84
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
Description
1
2
3
1321247
1321242
1321238
2
2
2
8036414
2
1321231
1321231
1319483
1319483
1319484
1319484
1319485
1319485
1319506
8036331
8035977
6
8
6
8
6
8
6
8
2
2
4
RING GEAR
SUN GEAR SHAFT
PLANETARY CARRIER, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160038966), (10042 S/N 13198 thru 17977), (10054 S/N 13204 thru 17974)
PLANETARY CARRIER, (10042 S/N 17978 thru 19987 & 0160002332 & After),
(10054 S/N 17975 thru 19987 & 0160002332 & After)
PLANETARY GEAR, (for planetary carrier, 1321238)
PLANETARY GEAR, (for planetary carrier, 8036414)
BEARING INNER RING, (for planetary carrier, 1321238)
SNAP RING, (for planetary carrier, 1321238)
SNAP RING, (for planetary carrier, 8036414)
SCREW PLUG
O-RING
CAPSCREW
4
5
6
7
8
9
10
8990395
8042/10042/10054
Rev.
5-85
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
2
9
4
10
1
5
8
6
7
3
PA3351
5-86
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
DRIVE TRAIN
Item
Part Number
Qty.
1
2
70022242
70022784
70022239
70022281
70022283
70022243
70022785
70022221
70022197
70023404
1319578
70022207
1
2
2
2
1
3
4
4
4
2
2
4
Ref
3
4
5
6
7
8
9
10
8990395
Description
Rev.
RING GEAR
SUN GEAR SHAFT, (8042)
SUN GEAR SHAFT, (10042 & 10054)
PLANETARY CARRIER ASSY, (includes items 4 thru 7)
PLANETARY CARRIER
PLANETARY GEAR
CYL. ROLLER BEARING, (8042)
CYL. ROLLER BEARING, (10042 & 10054)
RETAINING RING
SCREW PLUG, (8042)
SCREW PLUG, (10042 & 10054)
HEX SCREW, M12X30
HUB, (see Figure 5-16 for details)
8042/10042/10054
5-87
DRIVE TRAIN
Figure 5-18 ZF Transmission
1
PH3520
5-88
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-18 ZF Transmission
Item
Part Number
Qty.
1
8841036
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
8990395
Description
Rev.
TRANSMISSION, 4WG98-TC
ENGINE CONNECTION & CONVERTER, (see Figure 5-19 for details)
INPUT SHAFTS, (see Figure 5-20 for details)
GEARBOX HOUSING, (see Figure 5-21 for details)
COUPLING GROUP 1, (see Figure 5-22 for details)
REVERSING GEAR GROUP 1, (see Figure 5-26 for details)
REVERSING GEAR GROUP 2, (see Figure 5-27 for details)
OUTPUT, (see Figure 5-28 for details)
CONTROL UNIT, (see Figure 5-29 for details)
VALVE HOUSING ASSY, (see Figure 5-30 for details)
VALVE BLOCK ASSY, (see Figure 5-31 for details)
OIL PUMP & FILTER, (see Figure 5-32 for details)
8042/10042/10054
5-89
DRIVE TRAIN
Figure 5-19 ZF Transmission - Engine Connection & Convertor
10
11
3
2
12
5
6
16
15
1
14
7
4
8
13
9
PH3380
5-90
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-19 ZF Transmission - Engine Connection & Convertor
Item
Part Number
Qty.
1
2
3
4
5
6
1319203
1319204
10732095
10731702
1319213
1319212
70023482
1319209
1319210
8036021
8036022
10731748
10731751
1319211
1319205
1319206
70023483
1319207
1
4
4
8
1
1
1
1
1
1
1
12
12
1
1
2
2
1
7
8
9
10
11
12
13
14
15
16
8990395
Description
Rev.
DIAPHRAGM
WASHER, 10.5
WASHER
INPUT SHAFT, (Before Transmission S/N 152496)
INPUT SHAFT, (Transmission S/N 152496 & After)
BALL BEARING
RETAINING RING
COVER
CONVERTER
HEX NUT, M10
END YOKE
WASHER
HEX HD CAPSCREW, M8X50mm, (Before Transmission S/N 152496)
HEX HD CAPSCREW, (Transmission S/N 152496 & After)
TAB WASHER, (Before Transmission S/N 152496)
8042/10042/10054
5-91
DRIVE TRAIN
Figure 5-20 ZF Transmission - Input Shafts
1
3
2
4
5
6
7
8
PH3390
5-92
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-20 ZF Transmission - Input Shafts
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
8036023
1319557
1319558
1319563
10731913
80304405
1319565
1319566
1
1
1
1
1
1
1
1
8990395
Description
Rev.
TURBINE SHAFT
STATOR SHAFT
BEARING BUSHING
BALL BEARING
SNAP RING
RETAINING RING, 55X2
PISTON RING, 55X3
CENTRAL SHAFT
8042/10042/10054
5-93
DRIVE TRAIN
Figure 5-21 ZF Transmission - Gearbox Housing
1
6
10
7
8
11
9
23
2
5
4
3
18
17 16
17 16
17
18
19
17
16
18
18
18
17
20
12
17
16
16
21
18
14
18
15
22
PH3401
13
5-94
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-21 ZF Transmission - Gearbox Housing
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
8036024
8036025
1319569
1319570
1319571
10731744
1319574
1319575
1319576
1319577
1319569
1319578
8036026
70023885
1319582
1319583
1319584
1319585
1319586
1319587
8036027
8036028
1319590
1
1
36
6
2
1
1
1
1
6
23
1
1
1
2
6
6
11
1
1
1
1
1
8990395
Description
Rev.
HOUSING I
HOUSING II
CYLINDRICAL PIN, M6X24mm
BREATHER
CONVERTER BELL
BEARING BUSHING
SHAFT SEAL
SOCKET HD CAPSCREW, M10X50mm
DRAIN PLUG, 7/8-14
OIL SUCTION PIPE
O-RING
O-RING
FIXING PLATE
PIPE
PIPE
PIPE
SCREEN SHEET
BRACKET
8042/10042/10054
5-95
DRIVE TRAIN
Figure 5-22 ZF Transmission - Coupling Group 1
4
1
2
5
3
17
15
17
8
6
9
7
14
10
11
12
13
16
12
13
7
PH3410
5-96
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319591
1319592
1319593
1319594
1319595
1319596
10731845
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
1319605
1319606
1319607
1319608
1319609
1319610
1319611
1319612
1
1
1
1
5
1
2
12
12
1
1
1
1
1
1
2
2
1
1
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SHIM, 2
RETAINING RING
LIN. CLUTCH DISC
O. CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
ROLLER CAGE
ROLLER CAGE
DISC CARRIER
ROLLER BEARING
ROLLER BEARING
ROLLER BEARING
ROLLER BEARING
PISTON RING, 30X2
8042/10042/10054
5-97
DRIVE TRAIN
2
4
1
3
17
15
17
9
6
5
7
8
14
12
13
16
12
13
7
10
11
PH3420
5-98
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319613
8036029
1319593
1319594
1319595
1319596
10731845
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
1319605
1319606
1319614
1319615
8036190
7029532
7029533
1319612
1
1
1
1
5
1
2
8
8
1
1
1
1
1
1
2
2
1
1
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SHIM, 2
RETAINING RING, 40X1.75
LIN. CLUTCH DISC
O. CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
ROLLER CAGE
ROLLER CAGE
DISC CARRIER
ROLLER BEARING
ROLLER BEARING ASSY
OUTER RING
INNER RING
PISTON RING, 30X2
8042/10042/10054
5-99
DRIVE TRAIN
5
12
14
15
7
6
13
8
9
11
10
1
16
17
17
3
2
4
PH3430
5-100
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319616
8036029
1319593
1319594
1319595
1319617
1319618
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
1319619
1319620
1319621
1319622
1319623
1319624
1319625
1319626
1319627
1319628
1319629
1319630
1319631
1319632
8036190
7029532
7029533
1319633
1319612
1
1
1
1
5
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SUPPORT SHIM
ROLLER BEARING
LIN. CLUTCH DISC
O. CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
DISC CARRIER
ROLLER BEARING
RETAINING RING, 3.2
RETAINING RING, 3.1
RETAINING RING, 3
RETAINING RING, 2.9
RETAINING RING, 2.8
RETAINING RING, 2.7
RETAINING RING, 2.6
ROLLER BEARING ASSY
OUTER RING
INNER RING
ROLLER BEARING
PISTON RING, 30X2
8042/10042/10054
5-101
DRIVE TRAIN
1
15
2
4
3
17
17
8
6
5
7
9
14
10
11
7
12
13
16
12
13
PH3440
5-102
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319634
8036029
1319593
1319594
1319595
1319596
10731845
7026758
7026759
1319599
1319600
1319601
1319602
1319603
1319604
1319605
1319606
1319635
1319615
1319636
1319612
1
1
1
1
5
1
2
8
8
1
1
1
1
1
1
2
2
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SHIM, 2
LIN CLUTCH DISC
O CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
ROLLER CAGE
ROLLER CAGE
DISC CARRIER
ROLLER BEARING
ROLLER BEARING
PISTON RING, 30X2
8042/10042/10054
5-103
DRIVE TRAIN
Figure 5-26 ZF Transmission - Reversing Gear Group 1
2
4
1
3
17
15
17
8
9
5
12
10
11
6
13 14
16
7
PH3450
5-104
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319637
8036029
1319593
1319594
1319595
1319617
1319618
7026758
7026759
1319599
1319600
1319601
1319602
1319603
1319604
1319638
1319620
1319621
1319622
1319623
1319624
1319625
1319626
1319627
1319628
1319629
1319630
1319631
1319632
1319615
1319636
1319612
1
1
1
1
7
1
1
11
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SUPPORT SHIM
ROLLER BEARING
LIN CLUTCH DISC
O CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
DISC CARRIER
ROLLER BEARING
RETAINING RING, 3.2
RETAINING RING, 3.1
RETAINING RING, 3
RETAINING RING, 2.9
RETAINING RING, 2.8
RETAINING RING, 2.7
RETAINING RING, 2.6
RETAINING RING, 2.5
RETAINING RING, 2.4
RETAINING RING, 2.3
RETAINING RING, 2.2
RETAINING RING, 2.1
ROLLER BEARING
ROLLER BEARING
PISTON RING, 30X2
8042/10042/10054
5-105
DRIVE TRAIN
2
4
1
15
3
17
17
9
8
5
13
6
10
7
14
16
12
11
PH3460
5-106
8042/10042/10054
8990395
DRIVE TRAIN
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1319639
8036029
1319593
1319594
1319595
1319617
1319618
7026758
7026759
1319599
1319600
1319601
1319602
1319603
1319604
1319638
1319620
1319621
1319622
1319623
1319624
1319625
1319626
1319627
1319628
1319629
1319630
1319631
1319632
1319608
1319636
1319612
1
1
1
1
7
1
1
11
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
12
13
14
15
16
17
8990395
Description
Rev.
COUPLING
PISTON
O-RING
O-RING
CUP SPRING
SUPPORT SHIM
ROLLER BEARING
LIN CLUTCH DISC
O CLUTCH DISC
END SHIM
SNAP RING, 4
SNAP RING, 3.5
SNAP RING, 3
SNAP RING, 2.5
SNAP RING, 2
DISC CARRIER
ROLLER BEARING
RETAINING RING, 3.2
RETAINING RING, 3.1
RETAINING RING, 3
RETAINING RING, 2.9
RETAINING RING, 2.8
RETAINING RING, 2.7
RETAINING RING, 2.6
RETAINING RING, 2.5
RETAINING RING, 2.4
RETAINING RING, 2.3
RETAINING RING, 2.2
RETAINING RING, 2.1
ROLLER BEARING
ROLLER BEARING
PISTON RING, 30X2
8042/10042/10054
5-107
DRIVE TRAIN
Figure 5-28 ZF Transmission - Output
8
9
11
12
2
10
3
14
15
13
4
7
5
6
1
3
2
8
9
10
11
12
PH3470
5-108
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-28 ZF Transmission - Output
Item
Part Number
Qty.
1
2
3
4
8036030
1319641
7027273
NSS
70020430
70020431
1319643
8036031
1319646
1319647
10839156
1319648
1319649
10731959
8036032
1319633
8036190
7029532
7029533
1
2
2
1
1
1
1
1
5
2
1
2
2
4
1
1
1
1
1
5
6
7
8
9
10
11
12
13
14
15
8990395
Description
Rev.
OUTPUT SHAFT
SHAFT SEAL
OUTPUT FLANGE
ROLLER BEARING ASSY
CUP
CONE
ROLLER BEARING
SCREEN SHEET
SCREEN SHEET
O-RING
WASHER, 10
TAB WASHER
INTERMEDIATE SHAFT
ROLLER BEARING
ROLLER BEARING ASSY
OUTER RING
INNER RING
8042/10042/10054
5-109
DRIVE TRAIN
Figure 5-29 ZF Transmission - Control Unit
BEFORE TRANSMISSION S/N TA 126500
18
8
7
10 9
6
18
11
12
10
2
1
13
12
10
19
17
5
3
BEFORE TRANSMISSION S/N TA 126500
4
14
16
15
19
PA3221
5-110
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-29 ZF Transmission - Control Unit
Item
Part Number
Qty.
Description
1
2
3
4
5
6
1319650
8036033
10732072
10732071
1319652
NLA
1
1
1
1
1
Ref
7
NLA
Ref
8
NLA
Ref
9
10
11
12
13
14
15
16
17
18
19
1319662
1319661
70020425
7029037
1319659
8036035
7029720
7029721
70020426
19
19
1
19
43
1
1
1
1
Ref
Ref
GASKET
DUCT PLATE
COMPRESSION SPRING
BALL
ORIFICE
GASKET, (Before transmission S/N TA 126500), (no longer available, use
items 11 & 12)
INTERM. SHEET, (Before transmission S/N TA 126500), (no longer available,
use items 11 & 12)
GASKET, (Before transmission S/N TA 126500), (no longer available, use
items 11 & 12)
HEX HD CAPSCREW, M6X65mm, (Before transmission S/N TA 126500)
WASHER, 6.4
INTERM. SHEET, (transmission S/N TA 126500 & After)
HEX HD CAPSCREW, M6X60mm, (transmission S/N TA 126500 & After)
TORX SCREW, M8X30mm
GASKET, (Before transmission S/N TA 126500)
INTERM. SHEET, (Before transmission S/N TA 126500)
GASKET, (Before transmission S/N TA 126500)
INTERM. SHEET, (transmission S/N TA 126500 & After)
VALVE HOUSING, (see Figure 5-30 for details)
VALVE BLOCK, (see Figure 5-31 for details)
8990395
8042/10042/10054
Rev.
5-111
DRIVE TRAIN
Figure 5-30 ZF Transmission - Valve Housing Assembly
38
37
39
40
41
20
34
20
36
35
30
30
32
31
30
31
32
15
6
4
23
31
7
33
21
24
22
33
28
33
29
16
32
27
26
25
13
5
1
3
2
14
8
9
10
17
20
19
18
11
12
PH3490
5-112
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-30 ZF Transmission - Valve Housing Assembly
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
8990395
Part Number
Qty.
8036040
1319671
1319670
10731709
8036036
8036037
1319673
8036038
1319674
1319675
1319676
1319677
1319678
1319679
1319680
1319681
1319682
1319683
1319684
1319685
1319686
1319687
1319688
1319684
1319690
1319691
1319692
1319693
1319661
1319652
1319694
1319695
1319696
1319697
1319698
1319699
1319700
1319701
1319702
10732063
1319703
10732064
1319704
1319705
8036039
1319707
1319693
1319708
1319670
1
1
7
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
16
1
1
1
1
1
1
1
1
1
3
3
3
3
1
1
1
1
6
4
1
Description
Rev.
VALVE HOUSING ASSY, (includes all items)
VALVE HOUSING
SCREW PLUG, M10X1mm
O-RING
WASHER, 1
PISTON
COMPRESSION SPRING
COMPRESSION SPRING
PISTON
WASHER, 3.6
WASHER, 3.2
WASHER, 2.8
WASHER, 2.4
WASHER, 2
COMPRESSION SPRING
CONTROL PISTON
LOCKWASHER, 12
COMPRESSION SPRING
COMPRESSION SPRING
WASHER, 2
WASHER, 1
WASHER, 0.5
WASHER, 0.3
WASHER, 0.2
PISTON
SEAL
COVER
WASHER, 6.4
ORIFICE
VALVE
PISTON
COMPRESSION SPRING
PISTON
COMPRESSION SPRING
SPACER SLEEVE
PLUG
FIXING PLATE
SOLENOID VALVE
FIXING PLATE
WASHER, 2
WIRING HARNESS
SEAL
COVER
RETAINING CLAMP
SCREW PLUG, M10X1mm
8042/10042/10054
5-113
DRIVE TRAIN
Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued)
Item
Part Number
Qty.
41
10731709
1
5-114
Description
Rev.
O-RING
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-115
DRIVE TRAIN
Figure 5-31 ZF Transmission - Valve Block Assembly
11
12
10
9
4
6
4
4
6
6
5
2
5
5
2
2
3
3
3
1
13
14
8
7
PH3500
5-116
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-31 ZF Transmission - Valve Block Assembly
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
70020427
1319709
1319710
1319696
1319702
10732063
1319703
1319711
1319707
1319712
1319713
1319714
1319715
1319670
10731709
1
1
3
3
3
3
3
1
1
1
1
9
9
3
3
8990395
Description
Rev.
VALVE BLOCK ASSY, (includes all items), (1-piece gasket design)
VALVE BLOCK
PISTON
COMPRESSION SPRING
SOLENOID VALVE
FIXING PLATE
WIRING HARNESS
RETAINING CLAMP
GASKET
COVER
WASHER, 5.3
SCREW PLUG, M10X1mm
O-RING
8042/10042/10054
5-117
DRIVE TRAIN
Figure 5-32 ZF Transmission - Oil Pump & Filter
3
7
6
5
4
8
9
1
2
3
12
10
13
11
14
15
PH3510
5-118
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-32 ZF Transmission - Oil Pump & Filter
Item
Part Number
Qty.
1
1319718
7029417
8036250
1319719
1319720
1319721
1319722
1319723
1319724
1319725
1319726
8036041
8036042
1319585
1319582
70023885
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8990395
Description
Rev.
PUMP, (includes item 2)
O-RING, (between pump halves), (not shown)
O-RING
O-RING
AXIAL WASHER, 40X60X1
AXIAL NEEDLE CAGE
ANGLE DISC
SPACER BUSHING
O-RING
FILTER
DIPSTICK TUBE
DIPSTICK
O-RING
8042/10042/10054
5-119
DRIVE TRAIN
Figure 5-33 Drive Shafts
2
18
17
10
14
11
1
16
13
15
3
4
9
8
16
7
6
12
15
7
6
8
5
9
K1
K2
PH3541
PH3540
5-120
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-33 Drive Shafts
Item
Part Number
Qty.
Description
7138638
7138639
8035778
8035109
NSS
NSS
7138805
Ref
Ref
Ref
1
1
4
2
2
2
1
7302034
1
7301508
1
11
12
13
14
15
16
1101841
8035109
NSS
NSS
Use Kit K1
Use Kit K1
2
1
2
2
8
16
17
18
Use Kit K2
Use Kit K2
2
4
ISOLATION COUPLER, (see Figure 4-6 for details)
FRONT AXLE DRIVE SHAFT, (includes items 6 thru 9)
REAR AXLE DRIVE SHAFT, (includes items 6 thru 9)
CROSS & BEARING KIT, (two required per drive shaft)
DUST CAP KIT, (one required per drive shaft)
SLIP JOINT
YOKE SHAFT
DRIVE SHAFT - ENGINE TO TRANSMISSION, (8042 S/N 13198 thru 18990),
(10042 S/N 13198 thru 19030), (10054 S/N 13198 thru 19079),
DRIVE SHAFT - ENGINE TO TRANSMISSION, (8042 S/N 13198 thru 18990),
(10042 S/N 13198 thru 19030), (10054 S/N 13198 thru 19079), (with isolation
coupler replacement kit), (see Figure 4-6 for details), (includes items 11 thru 14)
DRIVE SHAFT - ENGINE TO TRANSMISSION, (8042 S/N 18991 thru 19987 &
0160002332 & After), (10042 S/N 19031 thru 19987 & 0160002332 & After),
(10054 S/N 19080 thru 19987 & 0160002332 & After),
CROSS & BEARING KIT
DUST CAP KIT
SLIP JOINT
YOKE SHAFT
STRAP, (use kit 8880218-OM for replacement)
SCREW, (torque to 32-42 lb-ft), (must replace when removed, do not re-torque),
(use kit 8880218-OM for replacement)
STRAP, (use kit 8880219-OM for replacement)
SCREW, (torque to 35 lb-ft), (must replace when removed, do not re-torque),
(use kit 8880219-OM for replacement)
K1
K2
8880218-OM
8880219-OM
4
1
1
2
3
4
5
6
7
8
9
10
8990395
Rev.
STRAP KIT, (includes qty. 2 of item 15 & qty. 4 of item 16)
STRAP KIT, (includes qty. 2 of item 17 & qty. 4 of item 18)
8042/10042/10054
5-121
DRIVE TRAIN
Figure 5-34 Tires & Rims
8042
5
6
52
105
106
152
7
107
351
2
3
102
103
4A
104A
53
153
1
101
4B
104B
201
202
PH3702
5-122
8042/10042/10054
8990395
DRIVE TRAIN
Item
1
2
3
4A
4B
5
6
7
52
53
8990395
Part Number
Qty.
Description
7139168
Ref
1
4520466
1
7138658
1
7138659
1
7138660
1
7138661
1
4520412
1
7139165
1
1001100324
8780045
8780050
8780031
8780036
8780264
8780048
7301054
7301056
8786514
1001100005
1001100284
1
1
1
1
1
1
1
1
1
1
1
1
PNEUMATIC TIRE & RIM ASSEMBLY
ROCK TREAD PNEUMATIC TIRE & RIM ASSY, (right or left side), 13.00X24,
(includes items 1, 5 & 7), (Before S/N 0160037799)
(includes items 1, 6 & 7)
GRADER PNEUMATIC TIRE & RIM ASSY, (right side), 13.00X24, (includes
items 2, 5 & 7), (Before S/N 0160037799)
GRADER PNEUMATIC TIRE & RIM ASSY, (left side), 13.00X24, (includes
items 2, 5 & 7), (Before S/N 0160037799)
LOADER DOZER PNEUMATIC TIRE & RIM ASSY, (right side), 15.5X25,
LOADER DOZER PNEUMATIC TIRE & RIM ASSY, (left side), 15.5X25,
RADIAL PNEUMATIC TIRE & RIM ASSY, (right or left side), 13.00X24,
(includes items 4A, 5 & 7), (Before S/N 0160037799)
RADIAL PNEUMATIC TIRE & RIM ASSY, (right or left side), 15.5R25,
(includes items 4B, 6 & 7)
TIRE & RIM ASSY, 370/75-28, 14PLY, (includes items 7, 52 & 53)
ROCK TREAD TIRE, 13.00X24, (Before S/N 0160037799)
ROCK TREAD TIRE, 15.5X25
GRADER TIRE, 13.00X24, (Before S/N 0160037799)
LOADER DOZER TIRE, 15.25X25
RADIAL TIRE, 13.00X24, (Before S/N 0160037799)
RADIAL TIRE, 15.5R25
RIM, 9X24
RIM, 13.00X25
VALVE STEM
RIM, 28X11, 1.18 OFFSET
TIRE, 370/75-28, 14 PLY
4520319
Ref
1
4520321
1
4520467
1
7139159
1
7139160
1
7139161
1
7139162
1
4520413
1
4520469
1
FOAM FILLED TIRE & RIM ASSEMBLY
YOKOHAMA FLATPROOFING ROCK TREAD TIRE & RIM ASSY, (right or left
side), 13.00X24, (includes items 101, 105, 107 & 108), (Before S/N
0160037799)
FIRESTONE FLATPROOFING ROCK TREAD TIRE & RIM ASSY, (right or left
side), 13.00X24, (includes items 101, 105, 107 & 108), (no longer available,
use 4520319 for replacement)
ROCK TREAD FOAM FILLED TIRE & RIM ASSY, (right or left side), 15.5R25,
(includes items 101, 106, 107 & 108)
GRADER FOAM FILLED TIRE & RIM ASSY, (right side), 13.00X24, (complete
only), (includes items 102, 105, 107 & 108), (Before S/N 0160037799)
GRADER FOAM FILLED TIRE & RIM ASSY, (left side), 13.00X24, (complete
only), (includes items 102, 105, 107 & 108), (Before S/N 0160037799)
LOADER DOZER FOAM FILLED TIRE & RIM ASSY, (right side), 15.5R25,
(complete only), (includes items 103, 106, 107 & 108)
LOADER DOZER FOAM FILLED TIRE & RIM ASSY, (left side), 15.5R25,
(complete only), (includes items 103, 106, 107 & 108),
RADIAL FOAM FILLED TIRE & RIM ASSY, (right or left side), 13.00X24,
(complete only), (includes items 104A, 105, 107 & 108),
(Before S/N 0160037799)
RADIAL FOAM FILLED TIRE & RIM ASSY, (right or left side), 15.5R25,
(complete only), (includes items 104B, 106, 107 & 108)
8042/10042/10054
Rev.
C
A
D
D
D
E
A
C
C
B
B
A
D
D
C
C
A
A
5-123
DRIVE TRAIN
Figure 5-34 Tires & Rims (Continued)
Item
101
102
103
104A
104B
105
106
107
108
152
153
201
202
351
N1
N2
5-124
Part Number
Qty.
1001121085
1
8780045
4520318
1
1
8780050
8780031
8780036
8780264
8780048
7301054
7301056
8786514
8526203
1001100005
1001100284
1
1
1
1
1
1
1
1
1
1
1
Ref
1
2
2
Ref
4520648
4520649
4520650
Note
Note
Ref
Ref
Description
TIRE & RIM ASSY, 370/75-28, 14PLY, FOAM FILLED, 464lb,
YOKOHAMA ROCK TREAD TIRE, 13.00X24, (Before S/N 0160037799)
FIRESTONE ROCK TREAD TIRE, 13.00X24, (no longer available, use
8780045 for replacement)
GRADER TIRE, 13.00X24, (Before S/N 0160037799)
RADIAL TIRE, 13.00X24, (Before S/N 0160037799)
RADIAL TIRE, 15.5R25
RIM, 9X24
RIM, 13.00X25
VALVE STEM
FLATPROOFING TRAKFILL, (not shown)
TIRE, 370/75-28, 14 PLY
SOLID TIRE & WHEEL ASSEMBLY:
SOLID TIRE SET, 13.00-24, (includes items 201 & 202)
R.H. SOLID TIRE AND WHEEL ASSEMBLY
L.H. SOLID TIRE AND WHEEL ASSEMBLY
Rev.
A
B
B
B
When ordering tires contact JLG and specify the brand of tire.
Assemblies may require ballast/foam filling to manufacturer’s
specifications prior to installing on a machine. Refer to Operation & Safety
or Service & Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise, purchase
complete assembly.
8042/10042/10054
8990395
DRIVE TRAIN
Figure 5-34 Tires & Rims (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
5-125
DRIVE TRAIN
10042 & 10054
4
52
104
152
5
105
301
2
102
206
207
1
101
53
153
3
103
PH3713
5-126
8042/10042/10054
8990395
DRIVE TRAIN
Item
1
2
3
4
5
52
53
101
102
103
104
105
152
153
206
207
208
209
301
N1
8990395
Part Number
Qty.
Description
4520530
Ref
1
7138662
1
7138663
1
7139166
1
1001121102
4520314
4520527
8780047
7301056
8786514
1001100009
1001120179
1
1
1
1
1
1
1
1
4520531
Ref
1
7139163
1
7139164
1
4520533
1
1001121104
1
4520314
4520527
8780047
7301056
8786514
1001100009
1001120179
1
1
1
1
1
1
1
1001105703
1001105705
1001105704
4
2
2
Ref
Ref
Ref
TIRE SET, 14X24, SOLID, (includes items 206 thru 209)
RH TIRE & WHEEL ASSY, 14-24, SOLID
LH TIRE & WHEEL ASSY, 14-24, SOLID
WHEEL NUT, (not shown), (see Figure 5-1 for details)
SPRING WASHER, (not shown), (see Figure 5-1 for details)
WHEEL NUT & SPRING WASHER, (see Figure 5-1 for details)
Note
Ref
When ordering tires contact JLG and specify the brand of tire.
PNEUMATIC TIRE & RIM ASSEMBLY:
LOADER DOZER PNEUMATIC TIRE & RIM ASSY, (right side), 17.5X25,
LOADER DOZER PNEUMATIC TIRE & RIM ASSY, (left side), 17.5X25,
RADIAL PNEUMATIC TIRE & RIM ASSY, (right or left side), 17.5X25,
TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 5, 52 & 53)
RADIAL TIRE, 17.5X25
RIM, 13X25
VALVE STEM
TIRE, 400/75-28, 16 PLY
FOAM FILLED TIRE & RIM ASSEMBLY:
ROCK TREAD FOAM FILLED TIRE & RIM ASSY, (right or left side), 17.5X25,
LOADER DOZER FOAM FILLED TIRE & RIM ASSY, (right side), 17.5X25,
(complete only), (includes items 102, 104 & 105)
LOADER DOZER FOAM FILLED TIRE & RIM ASSY, (left side), 17.5X25,
RADIAL FOAM FILLED TIRE & RIM ASSY, (right or left side), 17.5X25,
TIRE & RIM ASSY, 400/75-28, 16PLY, FOAM FILLED, 570lb,
RADIAL TIRE, 17.5X25
RIM, 13X25
VALVE STEM
TIRE, 400/75-28, 16PLY
8042/10042/10054
Rev.
A
F
F
C
A
A
D
D
A
B
5-127
DRIVE TRAIN
5-128
8042/10042/10054
8990395
SECTION 6
CAB
8990395
8042/10042/10054
CAB
Figure 6-1 Open Cab
24
25
35
28
23
22
1
20
21
11
8
9
10
12
30
29
4
30
5
29
31
32
7
7
6
2
27
7
18
26
13
14 15
19
33
7
34
3
18
7
VIEW OF
BULKHEAD PLATE
ON LOWER FRAME SIDE OF CAB
17
16
17
PAP16420
6-2
8042/10042/10054
8990395
CAB
Figure 6-1 Open Cab
Item
Part Number
Qty.
Description
Rev.
1
2
3
4
5
6
7
8
7138857
7302074
7302073
3380679
7302076
7302077
8303034
7138819
1
1
1
1
1
1
22
1
H
9
7139135
AR
10
8310016
2
11
8310362
4
12
8310085
6
13
14
15
16
17
18
19
20
8990147
8307201
8310085
1001141427
8303626
8307112
8305644
8866529
3140007
8866530
1001114675
8307024
8303799
0700610
8866348
8866351
7138944
8303982
8466306
8310493
8307011
1001102844
1
3
3
1
4
4
4
1
1
1
1
AR
2
2
1
1
2
6
1
4
4
2
OPEN CAB, (includes items 2 thru 7)
LOWER PANEL
RIGHT SIDE CONSOLE ACCESS PANEL
RIGHT FRONT CONSOLE PANEL
LEFT FRONT CONSOLE PANEL
SIDE CONSOLE PANEL
TRUSS HD TORX SCREW, 1/4-20X3/4
LOAD CHART HOLDER, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160019859), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160019855),
(10054 S/N 13198 thru 19987 & 0160002332 thru 0160019851 excluding
0160019634 & 0160019646)
SPACER FOAM TAPE, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160019859), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160019855),
0160019634 & 0160019646)
PAN HD CAPSCREW, 10-24X1, (8042 S/N 13198 thru 19987 & 0160002332
thru 0160019859), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160019855), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160019851
excluding 0160019634 & 0160019646)
BUTTON HD CAPSCREW, 10-24X.5, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160019859), (10042 S/N 13198 thru 19987 & 0160002332
thru 0160019855), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160019851 excluding 0160019634 & 0160019646)
LOCK NUT, #10-24, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160019859), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160019855),
0160019634 & 0160019646)
MANUAL HOLDER
FLAT WASHER, 10
LOCKNUT, 10-24
STEP
FLAT WASHER, 1/2
LOCKNUT, 1/2-13
REAR VIEW MIRROR, (Before S/N 0160029593)
REAR VIEW MIRROR, (S/N 0160029593 & After)
MIRROR ARM, (Before S/N 0160029593)
MIRROR ARM, (S/N 0160029593 & After)
LOCKWASHER, M6
HEX HD CAPSCREW, M6-1X14mm, (Before S/N 0160029593)
HEX HD CAPSCREW, M6-1X20mm, (S/N 0160029593 & After)
RIGHT MIRROR, (includes mounting hardware)
CONVEX GLASS REPLACEMENT LENS, 6.5X10
BRUSH STRIP ASSY
SELF-TAPPING SCREW, 1/4-20X3/4
TILT ANGLE GAUGE
HEX HD CAPSCREW, 7/8-9X5.5, GR8, (torque to 480 lb-ft)
LOCKWASHER, 7/8
U-BOLT, 1/4-20X2-1/2, (8042 S/N 0160019946 & After), (10042 S/N
0160020008 & After), (10054 S/N 0160019865 & After including 0160019634
& 0160019646)
21
22
23
24
25
26
27
28
29
30
31
8990395
8042/10042/10054
6-3
CAB
Figure 6-1 Open Cab (Continued)
6-4
Item
Part Number
Qty.
Description
32
8310382
8
33
34
35
70021305
70021306
4791500
2
1
1
FLANGE NUT, 1/4-20, (8042 S/N 0160019946 & After), (10042 S/N
0160020008 & After), (10054 S/N 0160019865 & After including 0160019634
& 0160019646)
RIVNUT
BULKHEAD FITTING PLATE
STAR WASHER, 5/16 IN
8042/10042/10054
Rev.
8990395
CAB
Figure 6-1 Open Cab (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
6-5
S/N 13198 thru 19987
& 0160002332 thru 0160008806
CAB
Figure 6-2 Closed Cab
28
29
25
26
27
45
23
24
25
26
27
14
54
7
1
3
9 14
16
56
57
12
19
11
33
47
48
55
41
8
4
5
18
6
31
42
32
9
13
11
44
49
55
15
22
55
10
17
30
55
43 40
21
50
54
34
35
46
52
38
51
53
39
37
K1
K2
36
20
PH3252
PH3250
6-6
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160008806
CAB
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
8990395
Part Number
Qty.
Description
Rev.
7139048
8036197
7138952
1
Ref
8036196
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K2
Use Kit K2
8036073
80364044
8036057
8036058
8036059
8036060
8035437
8036061
8035639
8035637
8035487
8035416
8035479
8036066
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
3
3
1
Ref
CLOSED CAB, (includes all items)
OPEN CAB, (see Figure 6-1 for details)
CAB HEATER KIT, (see Figure 6-8 for details)
CAB ENCLOSURE WITH TOP & FRONT WIPERS KIT, (includes 4 thru 55)
REAR WINDOW ASSY, (includes items 5 thru 19)
REAR WINDOW GLASS
REAR WINDOW LATCH MOUNT
REAR WINDOW HINGE BLOCK
ACORN NUT, 1/4-20
TRUSS SCREW, 1/4-20X1-1/4
ROLL PIN, #10X1/2
T-HANDLE LATCH, (includes mounting hardware)
BUSHING, 0.26 IDX1/2 OD
GROMMET, 1/2 IDX1.06 OD
FLAT WASHER, 9/32X1X0.065
PLASTIC HINGE
DETENT RING PIN, 0.019X1.4
SEAL, 8.6 FT
WASHER
HEX HD CAPSCREW, 1/4-20X.62
LOWER DOOR ASSY, (see Figure 6-4 for details)
UPPER DOOR ASSY, (see Figure 6-4 for details)
SLIDER WINDOW, (right side), (includes items 23 thru 29)
REAR SLIDE GLASS, (no longer available, use complete assy 8036050
for replacement), (p/n 7138953 is etched onto glass)
REAR SLIDE GLASS
FRONT SLIDE GLASS, (no longer available, use complete assy 8036050
FRONT SLIDE GLASS
CAPSCREW
SPACER
LATCH
LOCK BLOCK
KNOB ASSY
REAR GLASS, (left side)
FEMALE DOOR RETAINER
UPPER WIRE DUCT
LOWER WIRE DUCT
STRIKER NUT PLATE WELDMENT
STRIKER BOLT BRACKET
LOCK SCREW, 1/4-20X3/4
FLAT WASHER, 17/32X1.06X.094
CENTER LOCKNUT, 7/16-14
STRIKER BOLT, 7/16-14X1-1/2
SCREW, 1/4-20X.625
LOCKWASHER, 1/4X.49 ODX.07
ACORN NUT, 1/4-20
RUBBER CONE BUMPER, 2
FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)
AA
8036050
7138953
1
Ref
Ref
1
1
1
1
2
2
6
1
1
2
2
4
2
1
1
2
2
Ref
Ref
1
Ref
7139050
8036048
8036106
8036107
8036108
8035479
8310136
8035486
1001081280
8035478
8035477
80264082
8035475
1001109417
8037206
8036071
91344043
8042/10042/10054
A
6-7
S/N 13198 thru 19987
& 0160002332 thru 0160008806
CAB
Figure 6-2 Closed Cab (Continued)
Item
6-8
Part Number
Qty.
45
46
47
48
49
50
51
52
53
54
55
7139444
7138958
7139316
7138951
7139298
7139299
8310529
8035490
8035523
Ref
Ref
1
1
1
1
1
1
5
8
AR
K1
K2
8036199
8036198
1
1
Description
Rev.
SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)
RESERVOIR WITH 12V MOTOR, (see Figure 6-6 for details)
WINDSHIELD SKYLIGHT KIT, (includes items 48 thru 55)
SKYLIGHT GLASS
UPPER WINDSHIELD CLIP
WINDSHIELD GLASS
LOWER WINDSHIELD PLATE
BULB SEAL, 0.22X0.35X14.75
SELF-TAPPING SCREW, #10-16X0.75
SETTING BLOCKS
URETHANE SEALANT, (apply to items 22, 30, 48 & 49)
LATCH ASSY KIT, (includes items 25, 26 & 27)
FRICTION LOCK ASSY KIT, (includes items 28 & 29)
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160008806
CAB
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
6-9
S/N 0160008822 & After
CAB
16
17
13
14
15
33
11
10
43
13
14
15
12
42
4
43
6
1
3
5
7
32
30
46
20
29
47
19
35
36
37 43
43
44
21
45
31
18
43
28
9
2
34
38
42
22
23
27
40
26
39
41
6-10
25
K1
K2
8042/10042/10054
24
8
PAP4360
8990395
S/N 0160008822 & After
CAB
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
8990395
Part Number
Qty.
Description
Rev.
7139048
Ref
E
1001125838
1
Ref
Ref
1
ENCLOSED CAB WITH HEATER, (no longer available, order 1001125838 or
see items 1 to 43 for service)
ENCLOSED CAB WITH HEATER, (includes all items)
OPEN CAB ASSY, (see Figure 6-1 for details)
CAB HEATER ASSY, (see Figure 6-8 for details)
CAB ENCLOSURE WITH TOP & FRONT WIPERS, (less heater),
REAR WINDOW
HAMMER
ESCAPE DECAL, (see Figure 11-1 for details)
RIVET
LOWER DOOR ASSY, (see Figure 6-4 for details)
UPPER DOOR ASSY, (see Figure 6-4 for details)
RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)
REAR SLIDE GLASS, (no longer available, use complete assy 8036050
REAR SLIDE GLASS
FRONT SLIDE GLASS, (no longer available, use complete assy 8036050
FRONT SLIDE GLASS
CAPSCREW
SPACER
LATCH
LOCK BLOCK
KNOB ASSY
LEFT SIDE REAR GLASS
FEMALE DOOR RETAINER
UPPER WIRE DUCT
LOWER WIRE DUCT
STRIKER NUT PLATE WELDMENT
STRIKER BOLT BRACKET
LOCKSCREW, 1/4-20X3/4
FLAT WASHER, 17/32X1.06X.094
CENTER LOCKNUT, 7/16-14
STRIKER BOLT, 7/16-14X1-1/2
SCREW, 1/4-20X5/8
LOCKWASHER, 1/4X.49ODX.07
ACORN NUT, 1/4-20
RUBBER CONE BUMPER
FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)
SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)
RESERVOIR WITH 12 VOLT MOTOR, (see Figure 6-6 for details)
SKYLIGHT GLASS
WINDSHIELD GLASS
BULB SEAL, 0.22X.35X14.75
SELF-TAPPING SCREW, #10-16X.75
7139050
7028737
91404301
8036050
7138953
1
1
Ref
3
Ref
Ref
1
Ref
8036197
7138952
1
Ref
8036196
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K2
Use Kit K2
8036073
8036069
7139267
7139268
8036059
8036060
8035437
8036061
8035639
1001109478
8035487
8035416
8035479
8036066
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
Ref
Ref
Ref
1
1
1
1
1
1
5
91404298
7139444
7138958
7139316
7138951
7139298
7139299
8310529
8042/10042/10054
A
D
6-11
S/N 0160008822 & After
CAB
Item
Part Number
Qty.
42
43
44
45
46
47
8035490
8035523
7139301
8036067
8036068
8036071
8
AR
AR
1
1
2
K1
K2
8036199
8036198
1
1
6-12
Description
Rev.
SETTING BLOCKS
URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37)
FOAM
WASHER, 5/16
HEX NUT, 5/16-18
WASHER,.28
LATCH ASSY KIT, (includes items 13, 14 & 15)
FRICTION LOCK ASSY KIT, (includes items 16 & 17)
8042/10042/10054
8990395
S/N 0160008822 & After
CAB
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
6-13
CAB
Figure 6-3 Soft Cab Enclosure
11
1
10
7
2
9
3
9
5
7
4
12
7
4
8
6
13
PH3270
6-14
8042/10042/10054
8990395
CAB
Figure 6-3 Soft Cab Enclosure
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
8990395
Part Number
Qty.
7139250
7139444
7138958
7139316
7139299
7138951
7139298
8035490
8310529
8035523
7139290
7139293
7139292
7139294
7139295
7139296
1
1
1
1
1
1
1
8
5
1
1
1
1
1
1
3
Description
COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items)
SKYLIGHT GLASS
BLACK BULB SEAL, 0.22X0.35X14.75
WINDSHIELD GLASS
SETTING BLOCK, 1/8X1/4X2
SELF-TAPPING SCREW, #10-16X3/4
URETHANE SEALANT, (apply to items 2 & 3)
SOFT CAB ENCLOSURE KIT, (includes items 11, 12 & 13)
SOFT REAR SECTION
SOFT DOOR SECTION
VELCRO KIT
VELCRO BRAND HOOK STRIP 1-1/2X10, ORANGE, (not shown)
VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)
8042/10042/10054
Rev.
AC
6-15
CAB
Figure 6-4 Cab Door
36
37
34
39
36
32
35
36
38
27
33
39
36
36
30
9
37
14
39
2
36
3
29
28
31
18
41
17
7
40
21
20
21
6
4 5
16
11
23 26
19
1
15
13
8
10
21
25
24
22
2
2
12
PA3021
6-16
8042/10042/10054
8990395
CAB
Figure 6-4 Cab Door
Item
Part Number
Qty.
Description
1
8036062
1001109007
8033856
1001103509
80384192
80384187
80384193
8036085
8035439
91344032
8036090
8036093
8036094
8036095
8036096
8036097
8036098
8035441
1
1
6
6
1
2
1
4
1
1
1
1
1
1
1
1
1
Ref
1001105892
8342808
70021948
91404315
8036076
8036088
91404319
91404317
91404318
8036091
8036092
1001109406
8036077
8036105
8035416
8036078
8036079
8036080
8036076
8035523
80364004
8035631
8036064
8035632
80264074
70020628
1
1
1
1
1
8
1
1
1
2
1
1
1
2
2
1
1
1
1
AR
6
2
1
3
4
2
LOWER DOOR ASSY, (uses square key), (includes items 2 thru 26 & item 40)
LOWER DOOR ASSY, (uses round key), (includes items 2 thru 26 & item 40)
TORX SCREW, 1/4-20
HEX RIVNUT, 1/4-20
INNER DOOR HANDLE
ROD END RETAINING CLIP
INSIDE DOOR BEZEL
HEX RIVNUT, #10-24
ROTARY LATCH
INSIDE CAB HANDLE
LOWER DOOR WELDMENT
INTERIOR LATCH LINKAGE
LOWER DOOR FOAM
LATCHBOX ACCESS PLATE
DOOR RESTRAINT STRAP
EXTERIOR LATCH LINKAGE WELDMENT
EXTENSION SPRING, 0.219X1-1/2X0.023
PADDLE LATCH, (uses square key), (includes item 18), (no longer available,
use 1001105892 for replacement)
PADDLE LATCH, (uses rounded key), (includes item 18)
KEY, SQUARE
KEY, ROUND
DOOR LEVER RELEASE
BULB SEAL, 15.5mmX10, (cut to fit)
SCREW, #10-24X3/4
SLAM LATCH
SCREW, #8-32X1-1/8
NYLON LOCKNUT, #8-32
SLAM LATCH SPACER
SLAM LATCH SHAFT WELDMENT
UPPER DOOR ASSY, (includes items 28 thru 35 & item 41)
UPPER DOOR WELDMENT
TORX SCREW, 1/4-20
WASHER, 1/4IDX.49OD
SLAM LATCH STRIKER
LEFT SIDE DOOR GLASS
RETAINER
BULB SEAL, 15.5mmX10, (cut to fit)
URETHANE, (apply to item 32)
HEX DOME CAP
BOLT, 3/8-16X4.5
BOLT, 3/8-16X6.5
HEX NUT, 3/8-16
BOLT, 1/4-20X3/4
WASHER
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
8990395
8042/10042/10054
Rev.
A
A
A
6-17
S/N 13198 thru 19987
& 0160002332 thru 0160010386
CAB
Figure 6-5 Operators Seat
1
21
11
22
23
16
17
12
20
11
18
12
20
17
12
14
13
15
19
18
10
9
PH3230
6-18
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160010386
CAB
Item
Part Number
Qty.
Description
Rev.
1
8864053
Ref
D
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
8036009
8036010
8036011
8036013
8036014
8036015
8036017
8305626
8307106
7138883
7096491
8307006
8307205
8303674
NSS
NSS
NSS
NSS
8864057
7138858
8307106
8305626
1
1
1
4
1
1
1
4
4
2
4
2
2
2
1
2
2
1
1
1
2
2
SEAT WITH SUSPENSION, (includes items 2 thru 8), (no longer available, use
3980039 & mounting hardware)
BOOT, 60/76mm, (not shown)
ADJUSTER, 6, (not shown)
DAMPER, (not shown)
UP & DOWN STOP BUMPER ROLLERS, 7/16 DIA, (not shown)
SPRINGS & CABLE, (not shown)
HANGER/KNOB/TENSION SHAFT, (not shown)
CUSHION/PAN ASSY KIT, (not shown)
PLAIN WASHER, 0.312
TETHER
SPACER
LOCKWASHER, 7/16
PLAIN WASHER, 7/16X1.125 OD
HEX HD CAPSCREW, 7/16-20X2.5, GR5, (included with seat belt)
PLAIN WASHER, 7/16, (included with seat belt)
HEX FLANGED NUT, 7/16-20, (included with seat belt)
HEX HD CAPSCREW, 7/16-20X1.5, GR5, (included with seat belt)
2 IN STANDARD SEAT BELT, (includes mounting hardware)
ARM REST
FLAT WASHER, 5/16
LOCKNUT, 5/16-18
8990395
8042/10042/10054
6-19
S/N 0160010401 & After
CAB
2
1
103
102
101
5
4
3
6
7
102
101
K1
PAP4400
6-20
8042/10042/10054
8990395
S/N 0160010401 & After
CAB
Item
Part Number
Qty.
Description
Rev.
3980039
1
C
1001101085
1
7026900
7026902
1
1
70023558
1
4
5
6
7
8
7026905
91563164
7026906
7026901
7026799
7026798
70023040
1
1
1
1
1
1
1
9
10
101
102
103
70023041
70023890
8305626
8307106
7138858
1
1
6
6
1
SUSPENSION SEAT, (8042 S/N 0160010401 thru 0160034228), (10042 S/N
0160010401 thru 0160034239), (10054 S/N 0160010401 thru 0160034229),
SUSPENSION SEAT, (8042 S/N 0160034229 & After), (10042 S/N 0160034240
& After), (10054 S/N 0160034230 & After), (includes items 1 thru 7)
BACK CUSHION KIT
BACK PANEL KIT WITH MANUAL CASE, (8042 S/N 0160010401 thru
0160034228), (10042 S/N 0160010401 thru 0160034239), (10054 S/N
0160010401 thru 0160034229)
BACK PANEL KIT WITHOUT MANUAL CASE, (8042 S/N 0160034229 &
After), (10042 S/N 0160034240 & After), (10054 S/N 0160034230 & After)
SEAT BELT KIT
SEAT BELT, 3IN (California Only), (not included with p/n 3980039/1001101085)
TETHER KIT
SEAT CUSHION KIT
KNOB KIT
SLIDE KIT
SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock
pins & two hex nuts)
SPRING & SADDLE KIT, (not shown)
BOOT KIT, (not shown)
PLAIN WASHER, 0.312
ARM REST
K1
70023139
1
SEAT BELT KIT, 3 IN, (includes female & retractor ends)
1
2
3
8990395
8042/10042/10054
B
6-21
CAB
Figure 6-6 Front Windshield Wiper
39
40
41
42
34
33
38
35
1
36
3
4
37
11
10
12
5
13
2
9
19
8
6
7
30
18
14
27
29
24
23
22
15
28
17
16
21 20 31
32
26
25
PAP3960
6-22
8042/10042/10054
8990395
CAB
Figure 6-6 Front Windshield Wiper
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
8036056
8035392
8035393
NSS
NSS
NSS
NSS
NSS
1001081310
8036100
7029860
NSS
NSS
NSS
NSS
8035409
NSS
NSS
8035411
8036099
NSS
NSS
NSS
NSS
NSS
NSS
NSS
8034815
NSS
NSS
NSS
80384207
8036070
8035479
8035416
8033065
1
1
1
1
1
1
3
1
1
1
1
3
3
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
3
1
1001111112
8036072
8033075
8584001
8223043
1
1
1
AR
1
Ref
1
3
FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)
28 IN WIPER FLEX BLADE
24 IN FLEX WIPER ARM ASSY, (includes items 3 thru 7)
LOCKNUT
SPRAYER NOZZLE
BOLT
CLIPS, HOSE
HOSE
WET ARM ADAPTOR
FRONT WIPER MOTOR SPACER
WIPER MOTOR ASSY, (includes items 11 thru 17)
FLAT WASHER, 5/16
WIPER MOTOR BRACKET
NUT
CONNECTING LINK
FLAT WASHER, 0.560X0.251X0.015
SPRING CLIP
WIPER ARM DRIVE
WIPER SHAFT & PIVOT ASSY, (includes items 20 thru 26)
RUBBER WASHER
METAL WASHER
HEX JAM NUT,11/16-18
RUBBER CAP
KNURLED DRIVER
ACORN NUT, 1/4-28
PANTO ADAPTER ASSY, (includes items 28 thru 30)
GASKET
LOCKWASHER,1/4, (internal tooth)
ACORN NUT, 1/4-28
WIPER HARNESS
NUT, 1/4-20
LOCKWASHER, 1/4
RESERVOIR WITH 12 VOLT MOTOR, (no longer available, use 1001111112 for
replacement)
RESERVOIR WITH MOTOR
WASHER HOSE CONNECTOR TEE
WASHER HOSE, 120
TIE WRAP
FRONT WINDSHIELD WIPER SWITCH
SKYLIGHT WINDSHIELD WIPER SWITCH, (see Figure 6-7 for details)
WINDSHIELD WASHER SWITCH
SCREW, 1/4-20X5/8
36
37
38
39
40
41
42
8990395
8223044
80264045
8042/10042/10054
Rev.
6-23
CAB
Figure 6-7 Skylight Windshield Wiper
3
5
4
8
6
9
1
2
13
14
15
7
11
12
10
PH3290
6-24
8042/10042/10054
8990395
CAB
Figure 6-7 Skylight Windshield Wiper
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8990395
Part Number
Qty.
8036049
8035492
8035493
8035498
8035500
8035499
1001081310
8036102
8035496
8036103
1
1
1
1
1
1
1
2
1
1
Ref
Ref
Ref
Ref
1
Ref
8223043
Description
Rev.
SKYLIGHT WIPER ASSY, (includes items 1 thru 9)
SKYLIGHT WIPER MOTOR
WIPER MOTOR COVER
WIPER BLADE
WIPER ARM
WET KIT
WET ARM ADAPTER
MACHINE SCREW, #10-24X1-1/2
PLASTIC CLAMP BLOCK
WIPER MOUNT WELDMENT
WASHER HOSE, 120, (see Figure 6-6 for details)
WIPER HARNESS, (see Figure 6-6 for details)
RESERVOIR WITH 12V MOTOR, (see Figure 6-6 for details)
FRONT WINDSHIELD WIPER SWITCH, (see Figure 6-6 for details)
SKYLIGHT WINDSHIELD WIPER SWITCH
FRONT WASHER SWITCH, (see Figure 6-6 for details)
8042/10042/10054
6-25
8042 S/N 13198 thru 19987 & 0160002332 thru 0160031884
10042 S/N 13198 thru 19987 & 0160002332 thru 0160031656
10054 S/N 13198 thru 19987 & 0160002332 thru 0160031886
CAB
Figure 6-8 Cab Heater
9
105
103
6
106
34
17
19
18
102
104
107
103
7
23
6
5
24
1
12
13
30
11
13
2
4
10
1
3
27
32
2
5
21
20
2
4
26
8
2
35
30
2
8
2
8
2
30
28
31
2
8
16
14
29
33
103
25
3
15
103
22
103
101
101
K1
PH5060
6-26
8042/10042/10054
8990395
8042 S/N 13198 thru 19987 & 0160002332 thru 0160031884
10042 S/N 13198 thru 19987 & 0160002332 thru 0160031656
10054 S/N 13198 thru 19987 & 0160002332 thru 0160031886
CAB
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
7139049
8035479
8035416
1001103509
8035487
80364020
8035406
8036110
8035417
8035402
8035668
8035431
8036111
8036112
1001081043
8036421
8036422
8036114
8036388
8036463
1001081375
1001081376
1001081045
8036118
8036119
8036120
8036121
8036122
8036124
1001081072
80384221
1001109417
1001081049
6620472
8303034
8035599
1
4
16
2
12
2
2
1
12
1
2
1
4
6
1
2
1
1
2
2
1
1
1
1
1
1
1
1
2
4
8
2
2
1
4
1
CAB HEATER ASSY, (includes items 1 thru 32)
ACORN NUT, 1/4-20
LOCKWASHER, 1/4 IDX.49 OD
HEX PILOT RIVNUT, 1/4-20X.305
SCREW, 1/4-20X.625
SLOT EDGE TRIM, 2.69
WIDE NYLON TIE
FLEX HOSE ASSY
HEX NUT, 1/4-20, GR5
4 IN ROUND LOUVER, WITH 2-1/2 COLLAR
RECTANGULAR LOUVER, 49mmX121mm
HOSE ADAPTER, 2-1/2
PAN HEAD SELF-TAPPING SCREW, #6X3/4
CARRIAGE BOLT, 1/4-20X1
HEATER, 12V, (includes items 15 & 16)
BLOWER WHEEL
MOTOR, 12V
PANEL/CABLE HEATER CONTROL, (includes item 18 & 19)
POSITIONING KNOB, (includes set screw & brass insert)
SWITCH
AIR FILTER
RUBBER O-RING
HEATER WATER VALVE
HEATER WIRE HARNESS
HEATER LOUVER PANEL
HEATER DUCT
FILTER ACCESS PLATE
HEATER MOUNT WELDMENT
RUBBER HOSE, 90 DEGREES
HOSE CLAMP, 1/2X1-1/4
COPPER SPLICE, 5/8 HEATER HOSE
SPLIT RUBBER GROMMET
HEATER HOSE ASSY
TRUSS HD TORX SCREW, 1/4-20X3/4
FOAM, 0.25X0.5
7301866
Ref
101
102
103
104
105
106
107
7139174
8360005
8405007
8430048
8540218
2220251
8540231
2
1
6
1
1
1
1
CAB HEATER HOSE INSTALLATION, (not available to order, see items 101 thru
107 for service)
HEATER HOSE ASSY
SHUT OFF VALVE
GEAR CLAMP, 1.25 DIA MAX
PIPE THREAD REDUCER, 10-8P
ADAPTER, 90 DEGREES
ADAPTER, 45 DEGREES
K1
7148100
1
FIELD INSTALL HEATER KIT, (includes items 1 thru 33, 101 thru 104 & 106)
8990395
Description
8042/10042/10054
Rev.
E
6-27
8042 S/N 0160031885 & After
10042 S/N 0160031657 & After
10054 S/N 0160031887 & After
CAB
9
39
40
18
6
17
19
107
103
104
102
105
37
108
103
7
106
23
6
5
24
13
11
1
12
13
2
36
10
1
2
5
3
27
2
21
20
3
32
38
4
26
8
2
35
8
2
30
2
8
2
30
3
25
2
8
14
15
28
29
31
101
103
22
103
K1
101
101
PAP4030
6-28
8042/10042/10054
8990395
8042 S/N 0160031885 & After
10042 S/N 0160031657 & After
10054 S/N 0160031887 & After
CAB
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
35
36
37
38
39
40
101
102
103
104
105
106
8990395
Part Number
Qty.
Description
Rev.
7139049
Ref
B
1001125837
8035479
8035416
1001103509
91344043
80364020
8035406
8036110
8035417
8035402
8035668
8035431
1001081073
8036112
1001125774
1001126234
8036114
8036388
8036463
1001081375
1001081376
1001081045
8036118
70020631
8036120
8036121
8036122
8036124
1001081072
80384221
1001081046
1001081049
8035599
8033856
8405202
91404298
8036128
8036129
1
4
14
4
4
2
2
1
12
1
2
1
8
6
1
2
1
2
2
1
1
1
1
1
1
1
1
2
4
8
2
2
1
8
1
4
4
4
CAB HEATER ASSY, (no longer available, order 1001125837 or see item 1 thru
32 for service)
CAB HEATER KIT, (includes items 1 thru 40)
ACORN NUT, 1/4-20
LOCKWASHER, 1/4 IDX.49 OD
HEX PILOT RIVNUT, 1/4-20X.305
BOLT, 1/4-20X.305
SLOT EDGE TRIM, 2.69
WIDE NYLON TIE
FLEX HOSE ASSY
HEX NUT, 1/4-20, GR5
4 IN ROUND LOUVER, WITH 2-1/2 COLLAR
RECTANGULAR LOUVER, 49mmX121mm
HOSE ADAPTER, 2-1/2
PAN HEAD SELF-TAPPING SCREW, #8-15X1/2
CARRIAGE BOLT, 1/4-20X1
HEATER, 12V, (includes items 15)
MOTOR, 12V
PANEL/CABLE HEATER CONTROL, (includes item 18 & 19)
POSITIONING KNOB, (includes set screw & brass insert)
SWITCH
AIR FILTER
RUBBER O-RING
HEATER WATER VALVE
HEATER WIRE HARNESS
HEATER LOUVER PANEL
HEATER DUCT
FILTER ACCESS PLATE
HEATER MOUNT WELDMENT
RUBBER HOSE, 90 DEGREES
HOSE CLAMP, 1/2X1-1/4
COPPER SPLICE, 5/8 HEATER HOSE
SPLIT RUBBER GROMMET
FOAM, 0.25X0.5
SCREW, 1/4-20X3/4
HOSE CLAMP, SAE #36
RIVET
SCREW, #6-32X1/2
NYLOCK NUT, # 6-32
1001097993
Ref
A
7139174
8360005
8405007
8430048
2220008
2220009
2
1
5
1
1
1
CAB HEATER HOSE INSTALLATION, (no longer available, see items 101 thru
108 for service)
HEATER HOSE ASSY
SHUT OFF VALVE
GEAR CLAMP, 1.25 DIA MAX
STRAIGHT CONNECTOR, (swivel nut)
STRAIGHT CONNECTOR, (swivel nut)
8042/10042/10054
1
6-29
8042 S/N 0160031885 & After
10042 S/N 0160031657 & After
10054 S/N 0160031887 & After
CAB
Figure 6-8 Cab Heater (Continued)
Item
Part Number
Qty.
107
108
2220067
2220070
1
1
K1
7148100
1
6-30
Description
Rev.
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES, (swivel nut)
FIELD INSTALL HEATER KIT, (includes items 1 thru 32, 101 thru 104)
8042/10042/10054
8990395
8042 S/N 0160031885 & After
10042 S/N 0160031657 & After
10054 S/N 0160031887 & After
CAB
Figure 6-8 Cab Heater (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
6-31
CAB
6-32
8042/10042/10054
8990395
SECTION 7
CONTROLS
8990395
8042/10042/10054
CONTROLS
Figure 7-1 Service Brake Pedal Control
16
13
18
17
1
4
7
9
15
6
3
5
4
2
PH3342
PH3340
7-2
8042/10042/10054
8990395
CONTROLS
Figure 7-1 Service Brake Pedal Control
Item
Part Number
Qty.
1
2
8024024
7139027
1
1
1001103113
1
8305644
8307206
7129521
8303658
8307023
5724302
2
4
2
2
4
AR
Ref
2
4
Ref
1
2
3
4
5
6
7
9
13
14
15
16
17
18
8990395
8307002
8303755
91511145
91513180
Description
Rev.
SERVICE BRAKE PEDAL KIT, (includes items 2 thru 6)
BRAKE PEDAL, (8042 Before S/N 0160038967 including 0160038971 &
0160038984), (10042 Before S/N 0160038368 including 0160038375),
(10054 Before S/N 0160038740 excluding 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
BRAKE PEDAL, (8042 S/N 0160038967 & After excluding 0160038971 &
0160038984), (10042 S/N 0160038368 & After excluding 0160038375),
(10054 S/N 0160038740 & After including 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
STOP NUT, 1/2-13
FLAT WASHER, 1/2
BRAKE PEDAL PIVOT
LOCKWASHER, M10
SHIM
SERVICE BRAKE SWITCH, (see Figure 10-1 for details)
LOCKWASHER, 1/4
HEX HD CAPSCREW, M10-1.5X30mm
BRAKE VALVE, (see Figure 8-1 for details)
TIE BAR
ACTUATOR
8042/10042/10054
7-3
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
CONTROLS
Figure 7-2 Throttle Pedal Control
1
3
4
14
16
2
14
13
6
9 8
11
22
4
5
7
10
20
21
18
17
13
15
12
19
PH3330
7-4
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
CONTROLS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
8162003
8033178
8303540
8307002
8305004
8160080
8160610
8305002
8307003
8303837
7127102
8340034
8305402
8307109
7127091
8700116
8303799
8307024
8305650
8303790
8307025
8305624
1
1
3
3
3
1
1
2
2
2
1
1
2
AR
1
1
2
2
1
2
2
2
8990395
Description
Rev.
THROTTLE PEDAL, (includes item 2)
THROTTLE PEDAL BELLOWS
LOCKWASHER, 1/4
HEX NUT, 1/4-20
THROTTLE CABLE
CABLE CLAMP
HEX NUT, #10-24
LOCKWASHER, #10
ROUND HD SCREW, #10-24X3/4
THROTTLE CABLE BRACKET
ROD END
JAM NUT, 1/4
FLAT WASHER, 1/4
THROTTLE LEVER EXTENSION
SPRING
LOCKWASHER, M6
LOCKNUT, 1/4
LOCKWASHER, M12
HEX LOCKNUT
8042/10042/10054
7-5
8042 S/N 18991 thru 19987 & 0160002332 thru 0160016590
10042 S/N 19031 thru 19987 & 0160002332 thru 0160016667
10054 S/N 19080 thru 19987 & 0160002332 thru 0160016706
CONTROLS
1
8
9
2
3
4
5
6
7
PH3361
7-6
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160016590
10042 S/N 19031 thru 19987 & 0160002332 thru 0160016667
10054 S/N 19080 thru 19987 & 0160002332 thru 0160016706
CONTROLS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
8162007
8303745
8307106
8303743
8307002
8310725
7301530
7029516
1
3
3
1
1
2
1
1
Ref
8990395
Description
Rev.
THROTTLE PEDAL, (accelerator), (includes item 8)
PLAIN WASHER, 5/16
LOCKWASHER, 1/4
SCREW BUTTON HEAD CAP, 1/4-20X1-1/4
THROTTLE ADAPTOR PLATE
POTENTIOMETER
ECM HARNESS, (see Figure 10-1 for details)
8042/10042/10054
7-7
8042 S/N 0160016610 & After
10042 S/N 0160016668 & After
10054 S/N 0160016729 & After
CONTROLS
6
1
3
4
5
2
PH4620
7-8
8042/10042/10054
8990395
8042 S/N 0160016610 & After
10042 S/N 0160016668 & After
10054 S/N 0160016729 & After
CONTROLS
Item
Part Number
Qty.
1
2
3
4
5
6
7301585
3400022
3576442
8303745
8307106
8310725
7301514
1
1
1
4
4
3
1
8990395
Description
THROTTLE PEDAL ADAPTOR ASSY, (includes items 1 thru 5)
THROTTLE PEDAL, (accelerator)
THROTTLE ADAPTOR PLATE
PLAIN WASHER, 5/16
SCREW BUTTON HEAD CAP, 1/4-20X1-1/4
ECM HARNESS
8042/10042/10054
Rev.
C
7-9
CONTROLS
Figure 7-3 Steering Wheel & Shifter
1
3
2
4
5
7
7
6
7
PH3210
7-10
8042/10042/10054
8990395
CONTROLS
Figure 7-3 Steering Wheel & Shifter
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7138878
8305916
7138836
8303534
8307005
7138833
7029367
8223049
1
1
1
4
4
1
1
1
1600429
1
STEERING WHEEL CAP WITH HORN SWITCH
STEERING COLUMN NUT, (torque to 50 lb-ft)
STEERING WHEEL
FLANGE HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft)
LOCKWASHER, 3/8
STEERING COLUMN
HORN BRUSH KIT
TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting
hardware), (torque to 25 in-lb), (8042 S/N 13198 thru 19987 & 0160002332 thru
0160014248), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160015195),
(10054 S/N 13198 thru 19987 & 0160002332 thru 0160015198)
TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting
hardware), (torque to 25 in-lb), (8042 S/N 0160015216 & After), (10042 S/N
0160015292 & After), (10054 S/N 0160015218 & After)
7
8990395
8042/10042/10054
Rev.
7-11
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
CONTROLS
Figure 7-4 Control Console
6
5
7
8
1
2
3
PH3221
7-12
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
CONTROLS
Item
Part Number
Qty.
1
2
7150708
8223453
1
Ref
3
5
6
7
8
8035807
8223054
8223037
8223046
AR
1
1
2
Ref
8990395
Description
Rev.
INSTRUMENT CLUSTER, (includes hourmeter)
IGNITION SWITCH, (includes item 3), (no longer available, use ignition switch
4360690 or kit 2915160 for replacement), (see Figure 12-9 for details)
KEY, (with cover)
PARK BRAKE SWITCH
STEER SELECT SWITCH
4 POSITION BEZEL SWITCH
PANEL/CABLE HEATER CONTROL, (see Figure 6-8 for details)
8042/10042/10054
7-13
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
CONTROLS
6
7
8
9
5
9 10
9
11
1
2
3
PH3371
7-14
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
CONTROLS
Item
Part Number
Qty.
Description
1
2
7150708
8223453
1
Ref
4360690
1
8035807
8223054
8223082
8223081
8223037
8223046
8223083
AR
1
1
1
1
2
1
Ref
INSTRUMENT CLUSTER, (includes hourmeter)
IGNITION SWITCH, (includes item 3), (8042 S/N 18991 thru 19987 &
0160002332 thru 0160023104), (10042 S/N 19031 thru 19987 & 0160002332
thru 0160023093), (10054 S/N 19080 thru 19987 & 0160002332 thru
0160023101), (no longer available, use ignition switch 4360690 or
kit 2915160 on Figure 12-9 for replacement)
IGNITION SWITCH, (includes item 3), (8042 S/N 0160023253 & After), (10042
S/N 0160023341 & After), (10054 S/N 0160023254 & After)
KEY, (with cover)
PARK BRAKE SWITCH
ENGINE PREHEAT INDICATOR
EMC INDICATOR
STEER SELECT SWITCH
PANEL/CABLE HEATER CONTROL, (see Figure 6-8 for details)
3
5
6
7
8
9
10
11
8990395
8042/10042/10054
Rev.
7-15
CONTROLS
Figure 7-5 Boom Lift/Lower & Extend/Retract Control
2
4
3
1
5
12
8
8
7
7
10
11
9
7-16
6
PAP3890
8042/10042/10054
8990395
CONTROLS
Figure 7-5 Boom Lift/Lower & Extend/Retract Control
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
8224045
8580110
8160419
8310143
8310144
1001132551
8301443
8302470
1
1
1
4
4
2
2
2
Ref
2
6
AR
8990395
8630021
4812300
0100011
Description
Rev.
JOYSTICK WITH GATE, (includes items 2 & 3)
KNOB
BOOT
TRUSS HD CAPSCREW, 1/4X1
PROP TEE NUT
CONTROL CABLE
CLEVIS PIN, 3/16X1
HAIR PIN, 3/32
MAIN CONTROL VALVE, (see Figure 9-9 for details)
O-RING
FLAT WASHER, M16
LOCTITE® 242™
8042/10042/10054
7-17
CONTROLS
Figure 7-6 Frame Sway & Attachment Tilt Control
5
2
3
1
6
4
8
7
14
11
11
10
15
13
16
9
12
PAP3901
7-18
8042/10042/10054
8990395
CONTROLS
Figure 7-6 Frame Sway & Attachment Tilt Control
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
8224047
8580110
8160419
7098142
88261017
8310001
8303540
8307109
1001132552
8301443
8302470
1
1
1
2
4
8
4
4
2
2
2
Ref
6
AR
1
3
8990395
4812300
0100011
7125871
8584001
Description
Rev.
JOYSTICK WITH GATE, (includes items 2 & 3)
KNOB
BOOT
SPACER
HEX NUT, 1/4-20
FLAT WASHER, 1/4
CONTROL CABLE
CLEVIS PIN, 3/16X1
HAIR PIN, 3/32
FLAT WASHER, M16
LOCTITE® 242™
TIE WRAP
8042/10042/10054
7-19
CONTROLS
Figure 7-7 Auxiliary Hydraulic Control
4
5
2
14
15
3
1
6
8
7
10
9
15
11
12
13
PAP3860
14
7-20
8042/10042/10054
8990395
CONTROLS
Figure 7-7 Auxiliary Hydraulic Control
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8160406
8580110
8160418
8303758
4105621
8305004
7091323
8305906
8307004
8303697
8160078
8302470
8301443
1
1
1
2
1
2
1
3
3
3
1
1
1
Ref
3
8990395
4812300
Description
Rev.
CONTROLLER, (includes items 2 & 3)
KNOB
BOOT
AUXILIARY CONTROL DECAL
HEX NUT, 1/4-20
CONTROLLER SUPPORT
RETAINING NUT, 5/16-18
LOCKWASHER, 5/16
CONTROL CABLE
HAIR PIN
CLEVIS PIN
FLAT WASHER, M16
8042/10042/10054
7-21
CONTROLS
7-22
8042/10042/10054
8990395
SECTION 8
HYDRAULIC CIRCUITS
8990395
8042/10042/10054
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
Figure 8-1 Service Brake & De-Clutch
11
11
9
2
29
2
30
32
PORT
“PB”
44
48
46
PORT
“T”
TO CONTROL VALVE,
(see Figure Control
Valve)
50
49
51
8
45
TO POWER STEERING,
(see Figure Power Steering)
18
PORT
“P”
27 28
47
17
33
26
TO OUTRIGGERS,
(see Figure
Outriggers)
35
10
11
10
6
35
34
12
9
8
13
5
4
7
4
6
1
15
12
PORT
“LS”
34 25
23 36
21
37
38 PORT
“T”
26
24
39
PORT
“P”
34
35
20
22
42 41
40
34
35
19
17
13
5
3
16
2
16
16
43
8-2
PAP4380
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2716692
2220371
2220606
2716707
2220501
2716670
2220635
2716660
2754753
2716703
2716701
2220657
8770189
2230035
2754736
2716699
2716700
2716695
8303755
8307023
8902274
1001109404
1
3
1
1
2
1
1
1
1
1
2
3
4
1
1
4
1
1
4
4
Ref
1
Ref
2
1
1
1
1
1
Ref
1
1
1
Ref
1
4
4
1
1
1
1
1
1
1
Ref
Ref
Ref
Ref
Ref
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
8990395
8770109
8770120
8770175
8770183
2220371
8770152
2220473
8760268
2220473
2220603
7139212
8630003
2172106
2221123
8902175
2130606
2170706
8430081
8430032
Description
Rev.
HOSE ASSY
STRAIGHT CONNECTOR, (includes o-ring)
MALE RUN TEE, (includes o-ring)
HOSE ASSY
ELBOW, 45 DEGREES
HOSE ASSY
FEMALE SWIVEL RUN TEE
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
ELBOW, 45 DEGREES
ELBOW, 45 DEGREES
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKWASHER, M10
BRAKE VALVE ASSY, (no longer available, use 1001109404 for replacement)
BRAKE VALVE ASSY, (includes items 21 thru 25)
BRAKE VALVE, (see Figure 9-15 for details)
BRANCH TEE, (includes o-ring)
STRAIGHT CONNECTOR, (includes o-ring), (8042 only)
UNION, (includes o-ring), (10042/10054 only)
SHUTTLE VALVE, (10042/10054 only), (see Figure 8-5 for details)
ELBOW, 90 DEGREES, (includes o-ring), (10042/10054 only)
TEE FITTING, (see Figure 8-7 for details)
DISK ORIFICE
O-RING
CONNECTOR, (swivel nut), (includes o-ring)
SHUTTLE VALVE
SWIVEL RUN TEE, (swivel nut)
DIAGNOSTIC NIPPLE, 1/8 BODY
DUST PLUG
SECONDARY FUNCTION MANIFOLD, (see Figure 9-10 for details)
STEERING UNIT, (see Figure 8-6 for details)
8042/10042/10054
8-3
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
Figure 8-1 Service Brake & De-Clutch (Continued)
8-4
Item
Part Number
Qty.
48
49
50
51
8750027
8750017
8750012
Ref
1
1
1
Description
Rev.
TWIN CLAMP, (see Figure 8-4 for details)
STACKING BOLT
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
Figure 8-1 Service Brake & De-Clutch (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-5
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
9
11
6
29
30
32
PORT
“PB”
27 28
3
2
46
26
TO OUTRIGGERS,
(see Figure Outriggers)
10
8
PORT
“T”
TO CONTROL
VALVE,
(see Figure
Control Valve)
44
45
TO POWER STEERING,
48
49
50
43
PORT
“P”
47
26
18
PORT
“LS”
33
10
25 22
PORT
“P”
24
36
21
9
35
34 23
39
12
19
17
14
4
34 41
35
38
26 PORT
“T”
13
8
42
40
20
37
24
13
15
7
6
6
16
16
3
2
2
16
43
PAP4020
8-6
8042/10042/10054
8990395
0160038379, 0160038381 & 0160038383
0160036715, 0160036721 & 0160036723
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2220371
2220606
2716707
2220501
2716670
2220635
2716660
2754753
2716703
2716701
2220657
8770189
2230035
2754736
2716699
2716700
2716695
8303755
8307023
1001103623
1001106836
8770109
8770175
8770109
8770120
8770152
3
2
1
2
3
1
1
1
1
1
2
3
1
1
3
1
1
4
4
1
1
1
1
2
1
1
Ref
1
1
1
Ref
1
3
3
1
1
1
1
1
1
1
Ref
Ref
Ref
Ref
Ref
1
1
1
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
8990395
2220473
8760268
2220473
2220603
7139212
8630003
2172106
2221123
8902175
2130606
2170706
8430081
8430032
8750016
8750017
8750012
Description
Rev.
STRAIGHT CONNECTOR
MALE RUN TEE
HOSE ASSY
ELBOW, 45 DEGREES
HOSE ASSY
FEMALE SWIVEL RUN TEE
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
BULKHEAD ELBOW, 45 DEGREES
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCK WASHER, M10
BRAKE VALVE ASSY, (includes items 21 thru 25)
BRAKE VALVE
BRANCH TEE
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES
UNION, (includes o-ring)
SHUTTLE VALVE, (see Figure 8-5 for details)
TEE FITTING, (see Figure 8-7 for details)
ORIFICE DISK
O-RING
SWIVEL CONNECTOR
SHUTTLE VALVE
ELBOW, 90 DEGREES
SWIVEL RUN TEE
SWIVEL NIPPLE, 1/8 BODY
DUST PLUG
STEERING UNIT, (see Figure 8-6 for details)
CLAMP SET
LOCKING PLATE
STACKING BOLT
8042/10042/10054
8-7
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
HYDRAULIC CIRCUITS
Figure 8-2 Boom Lift/Lower & Extend/Retract
8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160004643
10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160004672
10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160004646
1
8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160025261
10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160026072
10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160026055
1
2
6
2
3
6
19
3
34
21
3
34
21
4
20
33
31
RETRACT
PORT
30
29
28
27
24
7
16
15
14 15 16
13
14
15
16
13
5
13
14
15
16
9
8
23
14
15 16
8
10054 ONLY
37
14
27
7
26
13
22
25
13
14
15
16
7
13
35
12
11
26
EXTEND
PORT
36
10054 S/N 0160021270,
0160036713, 0160036715,
0160036721 &
0160036723
5
RETRACT
PORT
10
32
PH3854
8-8
8042/10042/10054
8990395
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
Description
1
7133802
1
3460384
1
7133812
1
3460383
1
3
8760039
2
4
2716657
2
5
6
2755060
2220578
2230046
2
2
2
7
2754309
2
2755057
2755059
2220695
2716655
2716654
2716675
2220375
8750040
8303757
8307004
8750025
8310009
8305626
8769140
2
1
2
1
1
2
2
5
5
5
5
1
1
1
Ref
1
1
BOOM EXTEND CYLINDER TUBE, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160004643), (10042 S/N 13198 thru 19987 & 0160002332
thru 0160004672), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160004646)
BOOM EXTEND CYLINDER TUBE, (8042 S/N 0160004644 & After), (10042
S/N 0160004673 & After), (10054 S/N 0160004647 & After)
BOOM EXTEND CYLINDER TUBE, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160004643), (10042 S/N 13198 thru 19987 & 0160002332
thru 0160004672), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160004646)
BOOM EXTEND CYLINDER TUBE, (8042 S/N 0160004644 & After), (10042
S/N 0160004673 & After), (10054 S/N 0160004647 & After)
STRAIGHT BULKHEAD UNION, (8042 S/N 13198 thru 19987 & 0160002332
thru 0160004643), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160004672), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160004646)
HOSE ASSY, (S/N 13198 thru 19987 & 0160002332 thru 0160025946
excluding 0160025261)
HOSE ASSY, (S/N 0160026010 & After including 0160025261)
BULKHEAD UNION, 90 DEGREES, (S/N 13198 thru 19987 & 0160002332
thru 0160025946 excluding 0160025261)
HOSE ASSY, (S/N 13198 thru 19987 & 0160002332 thru 0160025929
excluding 0160025261)
HOSE ASSY, (S/N 0160025930 & After including 0160025261)
HOSE ASSY, (10054 S/N 0160012120 & After)
MALE BRANCH TEE, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKWASHER, 5/16
TWIN COVER PLATE
TWIN CLAMP SET, 0.675
EXTEND LOCKOUT VALVE ASSY, (10054 only), (see Figure 8-5 for details)
HOSE ASSY, (10054 only)
HOSE ASSY, (10054 only), (S/N 13198 thru 19987 & 0160002332 thru
0160025929)
HOSE ASSY, (10054 only), (S/N 0160025930 & After)
ELBOW, 45 DEGREES, (includes o-ring), (10054 only)
HEX NUT, 5/16-18
LOCKWASHER, 5/16
WASHER, 5/16
BULKHEAD SHEET
2
8
9
10
11
12
13
14
15
16
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
8990395
2716716
2754314
2755058
2220498
8770157
2220578
8305006
8307004
8307203
8310009
7139505
1
1
2
3
2
2
2
2
Ref
1
8042/10042/10054
Rev.
8-9
HYDRAULIC CIRCUITS
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
Figure 8-2 Boom Lift/Lower & Extend/Retract (Continued)
Item
Part Number
Qty.
34
35
8760468
8750017
2
1
36
8750024
1
37
8750026
1
8-10
Description
Rev.
BULKHEAD LOCKNUT
TWIN CLAMP LOCKING PLATE, (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
TWIN CLAMP SET, (10054 S/N 0160038740 & After including 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
STACKING BOLT, (10054 S/N 0160038740 & After including 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
8042/10042/10054
8990395
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
HYDRAULIC CIRCUITS
Figure 8-2 Boom Lift/Lower & Extend/Retract (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-11
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
HYDRAULIC CIRCUITS
601
592
574
606
600
599
210
606
602
6
5
401
503
205
302
2
201
1
204
3
301
415
414
413
590
412
1 2
410
7
6
211
3
5
5
2
1
10054 ONLY
3
5 4
2
5
1
3
6
702
7
705
110
722
109
110
101
8-12
707
720
721
708
708
706
PH4940
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
HYDRAULIC CIRCUITS
Item
1
2
3
4
5
6
7
101
109
110
201
204
205
210
211
301
302
401
410
412
413
414
415
503
574
590
592
599
600
601
602
606
702
705
706
707
708
720
721
722
8990395
Part Number
Qty.
1001117696
Ref
8303757
8307004
8750025
8750026
8750040
1001117636
1001117714
2
2
2
1
3
1
1
Ref
2
2
Ref
1
1
1
1
1
1
2
1
2
2
2
2
Ref
1
2
2
1
1
1
1
2
2
2
1
1
2
1
1
1
2220578
8770157
8310159
8310420
1001117642
2716716
2220578
2220498
2755060
7139505
8305006
8307004
8307203
8310009
0641520
2220578
8760468
8769139
3460383
3460384
8305626
8769128
2220375
2220695
2716654
2716655
2716675
8750017
8750040
8750026
Description
EXTEND/RETRACT PLUMBING INSTALLATION, (not available to order, see
LOCKWASHER, 5/16
COVER PLATE
STACKING BOLT
CLAMP SET
HOSE ASSY
HOSE ASSY
MAIN CONTROL VALVE ASSY
EXTEND/RETRACT LOCKOUT VALVE ASSY, (10054 only)
CARRIAGE BOLT, 5/16-18X3-1/2, GR2
FLANGE NUT, 5/16-18
HOSE ASSY
HOSE ASSY
HOSE ASSY
BULKHEAD SHEET
HEX NUT, 5/16-18
LOCKWASHER, 5/16
WASHER, 5/16
EXTEND/RETRACT CYLINDER
BULKHEAD LOCKNUT
CLAMP SET
TUBE ASSY
TUBE ASSY
LOCKNUT, 5/16-18
COVER PLATE
CONNECTOR, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKING PLATE
CLAMP SET
STACKING BOLT
8042/10042/10054
Rev.
A
8-13
HYDRAULIC CIRCUITS
Figure 8-3 Attachment Tilt & Slave
21
23
12
24
41
20
22
1
3
4
2
5
11
24
10
24
9
6
8
7
6
18
RETRACT
PORT
RETRACT
PORT
13
EXTEND
PORT
39
33
37
2
38
16
36
25
EXTEND
PORT
15
21
21
19
13
17
19
18
29
10054 ONLY
42
28
32
30
33
34
14
31
26
27
40
35
PH3863
8-14
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-3 Attachment Tilt & Slave
Item
Part Number
Qty.
1
2
3
4
8303752
8307004
8769149
8750003
8750003
8769161
2713452
8303739
8769123
8769122
7300673
7300672
8760037
2716715
7300214
8760477
2716714
2
4
1
4
6
2
2
3
3
3
1
1
2
4
2
2
2
Ref
4
2
1
4
1
2
AR
2
1
1
2
1
1
2
2
5
2
Ref
Ref
2
2
1
1
2
Ref
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
8990395
2220373
2220500
7112452
2713642
NSS
8584001
8526048
8760463
2220474
8765204
8750027
8750017
8750012
8769128
8307004
8310009
2716682
8307203
8305006
7139504
2220373
8760465
Description
Rev.
LOCKWASHER, 5/16
SINGLE CLAMP COVER PLATE
SINGLE CLAMP, 0.62 DIA, (8042 & 10042 only)
SINGLE CLAMP, 0.62 DIA, (10054 only)
SINGLE CLAMP, 0.75 DIA, (8042 & 10042 only)
BOOM HOSE ASSY, (8042 & 10042 only, see item 20 for 10054)
TWIN COVER PLATE
TWIN CLAMP, 0.62 DIA
BOOM ATTACHMENT TILT TUBE, (retract)
BOOM ATTACHMENT TILT TUBE, (extend)
STRAIGHT BULKHEAD UNION
HOSE ASSY
SLAVE CYLINDER CROSS-OVER TUBE ASSY
MALE BULKHEAD RUN TEE
TILT CYLINDER HOSE ASSY
HOSE & CARRIER ASSY, (includes items 21 thru 23), (10054 only)
HOSE ASSY
HOSE CARRIER, (no longer available, see item 20 for service)
TIE WRAP
LOCTITE® 545TM, (apply to items 10, 11 & 12)
BULKHEAD LOCKNUT, #8
LOCKING PLATE
STACKING BOLT
TWIN COVER PLATE
LOCKWASHER, 5/16
HOSE ASSY
FLAT WASHER, 5/16
HEX NUT, 5/16-18
BULKHEAD SHEET
STRAIGHT CONNECTOR
BULKHEAD LOCKNUT
8042/10042/10054
8-15
HYDRAULIC CIRCUITS
Figure 8-4 Frame Sway & Stabil-Trak
5
6
4
17
16
9
15
PORT
“FTR”
21
22
6
PORT
“FTB”
PORT
“FTR”
3
10
2
5
13
12
6
PORT
“V”
1
12
14 13
7
26
PORT
“T”
11
2
8
25
PORT
“P”
10
4
27
28
24
11
8
18
TO CONTROL VALVE,
(see Figure Control Valve)
19
20
PORT
“P”
8042 S/N 0160038988 &
AFTER
10042 S/N 0160038384 &
AFTER
10054 S/N 0160038740 &
AFTER INCLUDING
PORT
0160021270, 0160036713,
“C”
0160036715, 0160036721
TO POWER STEERING,
& 0160036723
(see Figure Power
Steering)
23
PH3872
8-16
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-4 Frame Sway & Stabil-Trak
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
2220371
2716688
2220473
2716687
2716686
8760268
2220501
2716691
8750015
8750017
1
1
1
1
1
3
2
2
1
1
8750017
2
8769123
Ref
2
8769123
1
8307004
2
8307004
1
8303715
2
8303715
1
HOSE ASSY
HOSE ASSY
HOSE ASSY
ELBOW, 45 DEGREES
HOSE ASSY
TWIN CLAMP LOCKING PLATE, (8042 Before S/N 0160038988), (10042
Before S/N 0160038384), (10054 Before S/N 0160038740 excluding
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
TWIN CLAMP LOCKING PLATE, (8042 S/N 0160038988 & After), (10042 S/N
0160038384 & After), (10054 S/N 0160038740 & After including 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
TWIN COVER PLATE, (8042 Before S/N 0160038988), (10042 Before S/N
0160038384), (10054 Before S/N 0160038740 excluding 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
TWIN COVER PLATE, (8042 S/N 0160038988 & After), (10042 S/N
0160036713, 0160036715, 0160036721 & 0160036723)
LOCKWASHER, 5/16, (8042 Before S/N 0160038988), (10042 Before S/N
0160036713, 0160036715, 0160036721 & 0160036723)
LOCKWASHER, 5/16, (8042 S/N 0160038988 & After), (10042 S/N
0160036713, 0160036715, 0160036721 & 0160036723)
HEX HD CAPSCREW, 5/16-18X1.5, (8042 Before S/N 0160038988), (10042
Before S/N 0160038384), (10054 Before S/N 0160038740 excluding
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
HEX HD CAPSCREW, 5/16-18X1.5, (8042 S/N 0160038988 & After), (10042
S/N 0160038384 & After), (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)
MALE BRANCH TEE, (see Figure 8-7 for details)
RESTRICTOR CHECK VALVE, 0.040 DIA
RESTRICTOR CHECK VALVE, 0.047 DIA
TWIN CLAMP SET, 0.84 DIA, (8042 Before S/N 0160038988), (10042 Before
S/N 0160038384), (10054 Before S/N 0160038740 excluding 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
TWIN CLAMP SET, 0.79 DIA, (8042 S/N 0160038988 & After), (10042 S/N
0160036713, 0160036715, 0160036721 & 0160036723)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
8750027
Ref
Ref
2
Ref
1
1
1
1
Ref
Ref
Ref
1
27
8750016
1
8990395
2220372
8765204
2220602
8902857
8902858
8042/10042/10054
Rev.
8-17
HYDRAULIC CIRCUITS
Figure 8-4 Frame Sway & Stabil-Trak (Continued)
Item
Part Number
Qty.
Description
28
8750012
1
STACKING BOLT, (8042 S/N 0160038988 & After), (10042 S/N 0160038384 &
After), (10054 S/N 0160038740 & After including 0160021270, 0160036713,
0160036715, 0160036721 & 0160036723)
8-18
8042/10042/10054
Rev.
8990395
HYDRAULIC CIRCUITS
Figure 8-4 Frame Sway & Stabil-Trak (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-19
HYDRAULIC CIRCUITS
Figure 8-5 Outriggers
8
10042 & 10054
9
13
TO POWER STEERING,
8
30
26
14
31
28
21
27
22
18
7
11
10
PORT
“T”
15
6
12
20
16
1
19
PORT
“LS”
PORT
“P”
17
6
23
29
25
24
TO SERVICE BRAKE,
(see Figure
Service Brake & De-Clutch)
5
4
EXTEND
PORT
RETRACT
PORT
2
1
3
32
3
1
RETRACT
PORT
2
EXTEND
PORT
PH3910
8-20
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-5 Outriggers
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2220473
2716709
8770189
2716664
2716665
2716710
2716711
2716669
2716712
8310420
8310159
5
4
4
2
2
1
1
1
1
1
1
Ref
1
1
4
1
1
1
1
1
2
2
Ref
1
1
1
1
1
Ref
1
1
Ref
8990395
2220775
1001103153
2220372
2220474
2220596
2220657
2220683
2220385
8310522
8310478
8902175
2220371
8765204
2220374
8770289
8430037
8430032
Description
Rev.
HOSE ASSY
ELBOW, 45 DEGREES
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (10054 only)
HEX FLANGE NUT, 5/16-18, (10054 only)
BOLT CARRIAGE, 5/16-18X3.5, (10054 only)
EXTEND LOCKOUT VALVE, (10054 only), (see Figure 9-10 for details)
OUTRIGGER VALVE
FEMALE RUN TEE, (swivel nut), (10054 only)
CARRIAGE BOLT, 3/8-16X5.5, GR2
UNION, (see Figure 8-1 for details)
SHUTTLE VALVE
STRAIGHT CONNECTOR, (includes o-ring), (8042 only)
FEMALE BRANCH TEE, (swivel nut)
NIPPLE
DUST PLUG
OUTRIGGERS, (see Figure 1-3 for details)
8042/10042/10054
8-21
HYDRAULIC CIRCUITS
Figure 8-6 Power Steering
11
12 13
4
28
16
114
116
29
PORT
“A”
PORT
“B”
2
110
2
109
PORT
“T”
PORT
“P”
27
15
27
1
TO OUTRIGGERS,
(see Figure
Outriggers)
8
18
21 20
9
19
(se
)
ak
-Tr
Y, tabil
A
SW & S
6
M E w ay
A
S
FR me
O
a
T Fr
re
22
ig u
F
17
e
PORT
“C”
30
23
PORT
“PS”
2
5
9
8
2
2
6
10
(
B see TO
ra F
ke ig BR
& ure AK
D S E
e- e ,
C rv
lu i c
tc e
h)
1
“T”
“L”
“R”
“P”
5
3
7
26
25
5
24
PORT
“L”
7
PORT
“LS”
PORT
“R”
PORT
“T”
14
PORT
“P”
PH3831
8-22
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-6 Power Steering
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
2716672
2220500
2716708
2716673
2716696
2716706
8760237
2716671
2716705
2220683
8750027
1
7
1
2
4
1
4
1
1
1
1
12
8750012
1
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TWIN CLAMP SET, 0.84 DIA., (8042 Before S/N 0160038988), (10042 Before
S/N 0160038384, (10054 Before S/N 0160038740 excluding 0160021270,
01600036713, 0160036715, 0160036721 & 0160036723)
STACKING BOLT, (8042 Before S/N 0160038988), (10042 Before
S/N 0160038384, (10054 Before S/N 0160038740 excluding 0160021270,
01600036713, 0160036715, 0160036721 & 0160036723)
TWIN CLAMP, (see Figure 8-4 for details), (8042 Before S/N 0160038988),
(10042 Before S/N 0160038384, (10054 Before S/N 0160038740 excluding
0160021270, 01600036713, 0160036715, 0160036721 & 0160036723)
STEER SELECT VALVE, (see Figure 9-10 for details)
HOSE ASSY
REDUCER, (includes o-ring)
FEMALE RUN TEE, (swivel nut), (10042 & 10054 only)
STEERING UNIT
MALE TUBE END WITH INLET CHECK CONNECTOR, 8-8
FEMALE RUN TEE, (swivel nut)
LOCKWASHER, 5/16, (8042 S/N 0160038988 & After), (10042 S/N
01600036713, 0160036715, 0160036721 & 0160036723)
HEX HD CAPSCREW, 5/16-18X2, GR5, (8042 S/N 0160038988 & After),
(10042 S/N 0160038384 & After), (10054 S/N 0160038740 & After including
0160021270, 01600036713, 0160036715, 0160036721 & 0160036723)
CLAMP SET, (8042 S/N 0160038988 & After), (10042 S/N 0160038384 &
0160036715, 0160036721 & 0160036723)
COVER PLATE, (8042 S/N 0160038988 & After), (10042 S/N 0160038384 &
0160036715, 0160036721 & 0160036723)
13
Ref
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
109
8307004
Ref
Ref
Ref
Ref
1
1
1
1
1
1
1
1
1
2
1
1
Ref
1
110
8310009
1
114
8750016
1
116
8769128
1
8990395
2716661
2220833
2220999
2220385
2220381
2220602
8721029
8760140
2220385
2220373
2220474
2220596
8042/10042/10054
Rev.
8-23
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Figure 8-7 Control Valve
56
48
8
9
33
35
34
36
15
12
14
17
11
22
13
27
28
10
16
3
1
2
26
25
4
5 41 29
32
30
42
53
31
54
6
7
18
19
21
20
EARLY MODELS
ONLY
16
22
30
45
9
26
25
46
57
40
43
28
27
10
39
39
49
52
50
TO BRAKE,
(see Figure Service Brake &
De-Clutch)
32
40
38
29
31
40
24
23
44
47
55
TO FRAME SWAY,
15
(see Figure Frame Sway & Stabil-Trak)
37
K1
PH3841
8-24
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
8303704
8307005
2220373
1001103144
8640123
8430043
8430032
2716681
2716679
2716694
8762012
8760415
8760552
2220500
2716663
2716808
8405209
8640208
10717672
8303626
8307007
2716750
Use Kit K1
Use Kit K1
8640123
8530030
8303675
8307005
2716698
2716668
2716658
2716690
8750024
8303757
8307004
8750025
8310477
8310337
8310524
8310523
8765204
2220374
8770173
8760254
8760268
8760117
8760479
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
1
1
3
6
12
12
1
1
1
1
1
1
1
1
2
1
2
3
1
1
1
1
1
1
1
Ref
Ref
8990395
Description
Rev.
LOCKWASHER, 3/8
CONNECTOR, #8
CHECK VALVE, 125 PSI
O-RING
DIAGNOSTIC NIPPLE, 6 ORB
DUST PLUG
HOSE ASSY
HOSE ASSY
HOSE ASSY
TUBE END REDUCER
NUT, 16
HOSE ASSY
HOSE ASSY
HOSE CLAMP
O-RING
FLANGE HALF, 32
LOCKWASHER, 1/2
SPECIAL HOSE
HOSE
CHECK VALVE ASSY
O-RING
FLANGE HALF, #16
LOCKWASHER, 3/8
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKWASHER, 5/16
TWIN COVER PLATE
CARRIAGE BOLT, 5/16-18X5, GR2
CARRIAGE BOLT, 1/2-13X2.5
STRAIGHT CONNECTOR, (o-ring)
CONNECTOR WITH OUTLET CHECK
STRAIGHT CONNECTOR
OIL COOLER ASSY, (see Figure 4-1 for details)
STRAIGHT CONNECTOR, (swivel nut), (see Figure 8-1 for details)
8042/10042/10054
8-25
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Figure 8-7 Control Valve (Continued)
Item
50
52
53
54
55
56
57
K1
8-26
Part Number
8310420
8760457
7139482
Qty.
Ref
2
1
Ref
Ref
Ref
Ref
1
Description
Rev.
UNION CROSS, (see Figure 8-1 for details)
HEX FLANGE NUT, 5/16-18X1, GR5
MAIN PUMP, (see Figure 9-8 for details)
HYDRAULIC RESERVOIR, (see Figure 9-11 for details)
CHECK VALVE REPLACEMENT KIT, (includes items 1 thru 5, 23, 24, 41 & 42)
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-27
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203
10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631
10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204
HYDRAULIC CIRCUITS
2
1
45
46
24
6
10
15
25
27
8
18
19
17
4
5
7
26
1
16
51
52
49
3
9
20
48
32
33
50
21
23
44
54
22 53
40
11
14
13
12
9
15
21
36
22
17
16
37
39
55
19
31
18
31
23
38
TO FRAME SWAY,
29
30
34
35
41
42
TO BRAKE,
(see Figure
Service Brake &
De-Clutch)
43
28
8
3
30
8-28
20
2
PH3930
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203
10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631
10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
2717159
2717158
2716694
8762012
8760415
8760552
2220500
2716663
2716808
8405209
8640208
10717672
8303626
8307007
2716750
8640123
8530030
8303675
8307005
2716698
2716668
2716658
2716690
8750040
8303757
8307004
8750025
8310477
8310337
8310524
8310523
8765204
2220374
8770173
8760254
8760268
8760117
8760479
8310420
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
3
6
12
12
1
1
1
1
1
1
1
1
2
1
2
3
1
1
1
1
1
1
1
2
Ref
Ref
Ref
Ref
1
Ref
Ref
1
1
1
8990395
8760457
1001103144
2220373
8640123
Description
Rev.
HOSE ASSY
HOSE ASSY
HOSE ASSY
TUBE END REDUCER
NUT, 16
HOSE ASSY
HOSE ASSY
HOSE CLAMP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
SPECIAL HOSE
O-RING
FLANGE HALF
LOCKWASHER, 3/8
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKWASHER, 5/16
TWIN COVER PLATE
STRAIGHT CONNECTOR
STRAIGHT CONNECTOR, (swivel nut), (see Figure 8-1 for details)
UNION CROSS, (see Figure 8-1 for details)
OIL COOLER, (see Figure 4-1 for details)
STRAIGHT CONNECTOR
O-RING
8042/10042/10054
8-29
HYDRAULIC CIRCUITS
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203
10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631
10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204
Item
Part Number
Qty.
51
52
53
54
55
8303704
8307005
8430043
8430032
4
4
1
1
Ref
8-30
Description
Rev.
LOCKWASHER, 3/8
DIAGNOSTIC NIPPLE
DUST PLUG
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203
10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631
10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-31
8042 S/N 0160003204 thru 0160029592
10042 S/N 0160003632 thru 0160029606
10054 S/N 0160003205 thru 0160029593
HYDRAULIC CIRCUITS
TO SERVICE BRAKE,
(see Figure 8-1)
TO FRAME SWAY,
(see Figure Frame Sway &
Stabil-Trak)
PH3943
8-32
8042/10042/10054
8990395
8042 S/N 0160003204 thru 0160029592
10042 S/N 0160003632 thru 0160029606
10054 S/N 0160003205 thru 0160029593
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
2717159
2717158
2716694
8762012
8760415
8760552
2220500
2220385
2717291
2716808
8405209
8640208
10717672
8303626
8307007
2716750
8640123
8530030
8303675
8307005
8760510
8430037
8430032
2717290
8750040
8303757
8307004
8750025
8310377
8310524
8310523
8770173
8760254
8760268
8760117
8310477
8310420
8760479
2716690
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
3
6
12
12
1
1
3
1
2
2
2
2
1
2
3
1
1
1
1
2
2
1
1
Ref
Ref
Ref
Ref
1
Ref
1
4
4
1
8990395
2220374
1001103144
8303704
8307005
8640123
Description
Rev.
HOSE ASSY
HOSE ASSY
HOSE ASSY
TUBE END REDUCER
NUT
SWIVEL NUT RUN TEE
PUMP CASE DRAIN HOSE
INLET HOSE
HOSE CLAMP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
SPECIAL HOSE
O-RING
FLANGE HALF
LOCKWASHER, 3/8
DIAGNOSTIC NIPPLE, 1/8 BODY
DUST CAP
HOSE ASSY
LOCKWASHER, 5/16
TWIN COVER PLATE
STRAIGHT CONNECTOR
HOSE ASSY
GEAR PUMP, (see Figure 9-8 for details)
STRAIGHT CONNECTOR
LOCKWASHER, 3/8
O-RING
8042/10042/10054
8-33
8042 S/N 0160003204 thru 0160029592
10042 S/N 0160003632 thru 0160029606
10054 S/N 0160003205 thru 0160029593
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
50
51
52
53
54
55
56
57
8430033
2220603
8760451
8750017
8750026
8750040
2220999
2716663
1
1
1
1
1
1
1
1
8-34
Description
Rev.
NIPPLE
PLUG
LOCKING PLATE
STACKING BOLT
TEE FITTING
HOSE ASSEMBLY
8042/10042/10054
8990395
8042 S/N 0160003204 thru 0160029592
10042 S/N 0160003632 thru 0160029606
10054 S/N 0160003205 thru 0160029593
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-35
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
HYDRAULIC CIRCUITS
41
58
42
55
27
55
6
53
56
8
11
26
3
27
2
28
59
26
55
16
27
4
7
28
54
1
58
26
10
28
25
19
18
47
24
35
20
17
46
48
9
21
49
23
43
50
12
13
34
35
44
15
14
18
17
52
37
45
31
20
19
TO SERVICE BRAKE,
(see Figure 8-1)
40
39
57
56
38
31
29
8-36
30
32
3
33
TO FRAME SWAY, 36
(see Figure Frame Sway
& Stabil-Trak)
PH3944
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
52
1001093135
1001093134
2716694
2220710
8760552
2220500
2220385
2717291
2716808
8405209
8640208
10717672
8303626
8307007
2716750
8640123
8530030
8303675
8307005
2220373
8430032
2716668
8750024
8303757
8307004
8750025
8310377
8310524
8310523
8770173
2220655
8760268
2220371
8310477
8310420
2220999
2716690
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
3
6
12
12
1
2
1
1
3
3
3
1
2
3
1
1
1
2
2
2
1
1
Ref
Ref
Ref
Ref
1
Ref
1
4
4
1
1
1
8990395
2220374
1001103144
8303704
8307005
8640123
8430033
2220237
Description
Rev.
HOSE ASSY
HOSE ASSY
HOSE ASSY
TUBE END REDUCER
SWIVEL NUT RUN TEE
PUMP CASE DRAIN HOSE
INLET HOSE
HOSE CLAMP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
SPECIAL HOSE
O-RING
FLANGE HALF
LOCKWASHER, 3/8
DUST CAP
HOSE ASSY
LOCKWASHER, 5/16
TWIN COVER PLATE
STRAIGHT CONNECTOR
HOSE ASSY
STRAIGHT CONNECTOR
LOCKWASHER, 3/8
O-RING
NIPPLE, MALE STRAIGHT
PLUG
8042/10042/10054
8-37
HYDRAULIC CIRCUITS
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
Item
Part Number
Qty.
53
54
55
56
57
58
59
8750017
8750026
8750040
2716663
2220999
2111212
2
2
3
1
1
1
Ref
8-38
Description
Rev.
LOCKING PLATE
STACKING BOLT
HOSE ASSY
TEE FITTING
CONNECTOR
TWIN CLAMP SET, (see Figure 8-9 for details)
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160038983
10042 S/N 0160029607 thru 0160038370
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-39
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850,
0160040126 thru 0160040129 & 0160040171
10042 S/N 0160038371 thru 160040218 excluding 0160039850,
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
701
4
601
122
210
3
9
201
105
206
12
14 13 12
13
103
111
110
120
9
415
5
402
13
14
11
15
9
9
3
104
118
14
12
8
7
6
10
110
111
508
509
4
118
120 505
504
507
107
105
121
506
116
112 116
103
414
117
502
406
108
503
212
209
208
211
114
206
306
TO SERVICE BRAKE,
(see Figure 8-1)
307
102
201
307
106
TO FRAME SWAY,
115
PH4951
8-40
8042/10042/10054
8990395
0160040126 thru 0160040129 & 0160040171
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
102
103
104
105
106
107
108
110
111
112
114
115
116
117
118
120
121
122
201
206
208
209
210
211
212
306
307
402
406
414
415
502
503
504
505
506
2755085
2755086
8530030
8303675
8307005
2220710
8750040
8750026
8750017
8750025
8307004
8303757
2716694
2716690
2716750
2716668
2717291
1
1
2
4
4
1
5
1
1
4
4
4
1
1
1
1
1
Ref
Ref
Ref
8
8
1
2
2
3
2
4
2
1
1
1
1
4
4
1
1
2
1
2
1
1
1
1
1
1
1
1
1
8990395
8303675
8307005
8310337
8310420
8310477
8310523
8310524
8530030
8640123
2220374
2220385
2716663
2716808
8303626
8307007
8405209
8640208
8546407
2220237
2220999
2220371
2220655
8770173
8760268
8430043
8430032
2220371
1001103144
8640123
Description
Rev.
HOSE ASSY
HOSE ASSY
FLANGE HALF
LOCKWASHER, 3/8
CONNECTOR
CLAMP SET
STACKING BOLT
LOCKING PLATE
COVER PLATE
LOCKWASHER, 5/16
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
LOCKWASHER, 3/8
FLANGE NUT, 5/16-18
FLANGE HALF
O-RING
CONNECTOR
SWIVEL NUT RUN TEE
HOSE ASSY
HOSE ASSY
LOCKWASHER, 1/2
T-BOLT CLAMP
O-RING
FLANGE HALF
PLUG
ELBOW, 90 DEGREES
CHECK VALVE, 65 PSI
ELBOW, 90 DEGREES
DUST CAP
O-RING
8042/10042/10054
8-41
HYDRAULIC CIRCUITS
0160040126 thru 0160040129 & 0160040171
0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
507
508
509
601
701
2220373
8303704
8307005
1
4
4
Ref
Ref
8-42
Description
Rev.
LOCKWASHER, 3/8
RADIATOR, (see Figure 4-3 for details)
8042/10042/10054
8990395
0160040126 thru 0160040129 & 0160040171
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-43
S/N 0160040220 & After including 0160039850,
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
701
601
9 10
122
201
124
105
11
210
206
12
103
111
120
4 8
11
104
415
110
111
508
509
110
601
118
TO
SERVICE
BRAKE
402
6
3
107
306
114
307
102
201
116
414
112 116
118
120
5
12
1
7
2
10
103
307
406
106
TO FRAME
LEVEL
117
212
209
208
211
212
115
206
503
503
105
505
105 102
555
104
559
555
102
102
502
503
IF EQUIPPED WITH GREY GEAR PUMP
1001135002
8-44
506
502
121
104
504
108
558
108
505
503
506
558
507
559
506
121
505
104
IF EQUIPPED WITH BLACK GEAR PUMP
8444230
8042/10042/10054
502
503
105
121
108
IF EQUIPPED WITH RED GEAR PUMP
PAP16400
8444228
8990395
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
Item
1
2
3
4
5
6
7
8
10
11
12
102
103
104
105
106
107
108
110
111
112
114
115
116
117
118
120
121
122
124
201
206
208
209
210
211
212
306
307
402
406
8990395
Part Number
Qty.
Description
Rev.
1001119056
Ref
C
2220710
2716694
8303675
8303757
8307004
8307005
8530030
8750025
8750040
1001119055
1001119107
2716690
2716750
2716668
2717291
1
1
4
1
1
4
2
1
1
1
1
1
1
1
1
1001135055
8303675
8307005
8310337
8310420
8310477
8310523
8310524
8530030
8640123
2220374
2220374
1
Ref
Ref
Ref
8
8
1
2
2
3
2
4
2
1
1
2220947
1
2220385
91513140
2716663
2716808
8303626
8307007
8405209
8640208
10717672
2220237
2220999
2220371
2220655
1
1
1
1
4
4
1
1
2
1
2
1
1
COOLER PLUMBING INSTALLATION, (not available to order, see items 1 thru
12 for service)
CONNECTOR
HOSE ASSY
LOCKWASHER, 5/16
LOCKWASHER, 3/8
FLANGE HALF
COVER PLATE
CLAMP SET
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (if equipped with red gear pump 8444228 or black gear
pump 8444230)
HOSE ASSY, (if equipped with grey gear pump 1001135002)
LOCKWASHER, 3/8
FLANGE NUT, 5/16-18
FLANGE HALF
O-RING
CONNECTOR, (includes o-ring), (if equipped with red gear pump 8444228)
STRAIGHT FITTING, (includes o-ring), (if equipped with black gear
pump 8444230)
STRAIGHT FITTING, (includes o-ring), (if equipped with grey gear
pump 1001135002)
TEE FITTING, (includes o-ring)
FITTING, 90 DEGREES, (if equipped with grey gear pump 1001135002)
HOSE ASSY
HOSE ASSY
LOCKWASHER, 1/2
T-BOLT CLAMP
O-RING
FLANGE HALF
PLUG
ELBOW, 90 DEGREES
8042/10042/10054
8-45
HYDRAULIC CIRCUITS
0160040126 thru 0160040129 & 0160040171
Item
Part Number
Qty.
Description
414
415
502
8770173
8760268
8430043
8430033
1
1
1
1
503
8430032
8430032
1
2
504
505
506
507
508
509
555
2220371
1001103144
8640123
2220373
8303704
8307005
8430037
1
1
1
1
4
4
1
558
2220603
1
559
2220602
1
CHECK VALVE, 65 PSI
ELBOW, 90 DEGREES
CONNECTOR, (includes o-ring), (if equipped with black gear pump 8444230
or grey gear pump 1001135002)
DUST CAP, (if equipped with red gear pump 8444228)
DUST CAP, (if equipped with black gear pump 8444230 or grey gear
pump 1001135002)
O-RING
LOCKWASHER, 3/8
DIAGNOSTIC NIPPLE, 1/8 BODY, (if equipped with black gear pump
8444230 or grey gear pump 1001135002)
STRAIGHT CONNECTOR, (includes o-ring), (if equipped with black gear
pump 8444230)
TEE FITTING, (includes o-ring), (if equipped with black gear pump 8444230
or grey gear pump 1001135002)
601
701
8-46
Ref
Ref
8042/10042/10054
Rev.
8990395
0160040126 thru 0160040129 & 0160040171
HYDRAULIC CIRCUITS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-47
HYDRAULIC CIRCUITS
Figure 8-8 Auxiliary Hydraulic
12
42
30
29
27
28
4
1
2
5
3
11
42
6
10
42
8
40
39
8
41
9
13
7
7
14
26
26
19
20
25
36
26
18
17
25
21
22
23
24
34
15
40 43
37
34
2 35 36
15
31
38
BEFORE S/N 0160029593
16
33
8-48
2 35 36
PH3903
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-8 Auxiliary Hydraulic
Item
Part Number
Qty.
Description
1
2
8310081
8307004
8307004
8307004
8307203
7111402
8769161
8750003
2713082
8769122
8303739
7133843
2
3
2
3
2
1
Ref
2
2
2
6
3
1
7300675
1
7133853
1
7300674
1
8760465
2716713
2230044
2716677
2220373
8420055
8420053
91403414
8640029
91403413
8640029
8640028
8640032
2220651
2230025
7112452
NSS
8584001
2713642
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
2
4
Ref
Ref
2
1
2
2
1
1
3
LOCKWASHER, 5/16, (Before S/N 0160029593)
LOCKWASHER, 5/16, (S/N 0160029593 thru 0160040761)
LOCKWASHER, 5/16, (S/N 0160040762 & After)
FLAT WASHER, 5/16
CLAMP SUPPORT
HEX HD CAPSCREW, (see Figure 2-3 for details)
SINGLE CLAMP, 0.75 ID, (8042 & 10042 only)
SINGLE CLAMP, 0.62 ID, (10054 only)
HOSE ASSY, (8042 & 10042 only, see item 27 for 10054)
TWIN CLAMP, 0.62 ID, (two halves)
AUXILIARY TUBE ASSY, (8042 S/N 13198 thru 17217), (10042 S/N 13198 thru
17513), (10054 S/N 13198 thru 17212)
AUXILIARY TUBE ASSY, (8042 S/N 17218 thru 19987 & 0160002332 & After),
19987 & 0160002332 & After)
AUXILIARY TUBE ASSY, (8042 S/N 13198 thru 17217), (10042 S/N 13198 thru
17513), (10054 S/N 13198 thru 17212)
AUXILIARY TUBE ASSY, (8042 S/N 17218 thru 19987 & 0160002332 & After),
19987 & 0160002332 & After)
HOSE ASSY
HOSE ASSY
DUST PLUG, #8
DUST CAP, #8
MALE QUICK DISCONNECT, (includes item 20)
FEMALE QUICK DISCONNECT, (includes items 22 thru 24)
COUPLER BODY SEAL, (not shown)
COUPLER BODY SEAL BACK-UP RING, (not shown)
STRAIGHT CONNECTOR, (swivel nut), (includes o-ring)
HOSE & CARRIER ASSY, (includes items 28 thru 30), (10054 only)
HOSE CARRIER, (for service, order item 27)
TIE WRAP
HOSE ASSY
HEX HD CAPSCREW, 5/16-18X2, (Before S/N 0160029593)
HEX HD CAPSCREW, 5/16-18X2, (S/N 0160029593 thru 0160040761)
HEX HD CAPSCREW, 5/16-18X2, (S/N 0160040762 & After)
TWIN COVER PLATE, (Before S/N 0160029593)
TWIN COVER PLATE, (S/N 0160029593 thru 0160040761)
TWIN COVER PLATE, (S/N 0160040762 & After)
TWIN CLAMP SET, 0.84 DIA, (Before S/N 0160029593)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
8990395
8310009
8310009
8310009
8769128
8769128
8769128
8750027
8042/10042/10054
Rev.
8-49
HYDRAULIC CIRCUITS
Figure 8-8 Auxiliary Hydraulic (Continued)
Item
Part Number
Qty.
37
38
39
40
41
42
43
8750027
8750027
8765204
2220596
8750011
8750017
8769123
8526048
8750012
2
2
1
1
3
4
3
1
1
8-50
Description
Rev.
TWIN CLAMP SET, 0.84 DIA, (S/N 0160029593 thru 0160040761)
TWIN CLAMP SET, 0.84 DIA, (S/N 0160040762 & After)
ELBOW, 90 DEGREES, (include o-ring)
TWIN CLAMP STACK BOLT
TWIN CLAMP LOCK PLATE
TWIN CLAMP COVER PLATE
LOCTITE® 545TM, (apply to items 10, 11 & 12)
STACKING BOLT
8042/10042/10054
8990395
HYDRAULIC CIRCUITS
Figure 8-8 Auxiliary Hydraulic (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
8-51
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Figure 8-9 Transmission Cooler
12
11
1
7
9
2
4
10
5
8 6
3
13
PH3890
8-52
8042/10042/10054
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
8770070
2716622
2716621
8760328
8750024
8750017
8750026
8750027
8769128
8307004
0641538
2
1
1
2
1
1
1
1
1
1
1
Ref
Ref
8990395
Description
Rev.
HOSE ASSY
HOSE ASSY
TWIN CLAMP SET
STOCKING BOLT
TWIN COVER PLATE
LOCKWASHER, 5/16
TRANSMISSION OIL COOLER, (see Figure 4-3 for details)
TRANSMISSION, (see Figure 5-18 for details)
8042/10042/10054
8-53
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593
HYDRAULIC CIRCUITS
1
11
6
4 5
2
5 4
6
2
3
8
10
7
9
1
12
PH3920
8-54
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592
10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606
10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
2717149
2717150
2131210
8750026
8750017
8750040
8303757
8307004
8750025
8750024
1
1
2
2
2
2
1
1
1
1
8750040
1
HOSE ASSY
HOSE ASSY
STACKING BOLT
TWIN CLAMP SET
LOCKWASHER, 5/16
TWIN COVER PLATE
TWIN CLAMP SET, 1.84 DIA, (8042 S/N 18991 thru 19987 & 0160002332 thru
0160027180), (10042 S/N 190310thru 19987 & 016002332 thru 0160027232),
(10054 S/N 19080 thru 19987 & 0160002332 thru 0160027182)
TWIN CLAMP SET, (8042 S/N 0160027181 thru 016002959200), (10042
S/N 0160027233 thru 0160029606), (10054 S/N 0160027182 thru
0160029593)
11
12
8990395
Ref
Ref
8042/10042/10054
Rev.
8-55
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029607 thru 0160038370
HYDRAULIC CIRCUITS
7
11
5
5
10
2
5
3
6
4
9
1
8
PH3921
8-56
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593
thru 0160038983
10042 S/N 0160029607 thru 0160038370
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
1001093136
1001093137
2131210
8750026
1
1
2
1
Ref
1
Ref
Ref
Ref
1
1
8990395
8750040
2151210
2111210
Description
Rev.
HOSE ASSY
HOSE ASSY
STACKING BOLT
TWIN CLAMP SET
8042/10042/10054
8-57
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 39850, 40126 thru 40129 & 40171
10042 S/N 0160038371 thru 0160040218
excluding 39850, 40126 thru 40129 & 40171
HYDRAULIC CIRCUITS
101
107
9
9
1
11 10
13
12 14
107
2
210
212
213
211
PH3922
8-58
8042/10042/10054
8990395
8042 & 10054 S/N 0160038984 thru 0160040218
excluding 39850, 40126 thru 40129 & 40171
10042 S/N 0160038371 thru 0160040218
excluding 39850, 40126 thru 40129 & 40171
HYDRAULIC CIRCUITS
Item
Part Number
Qty.
1
2
9
10
11
12
13
14
101
107
210
211
212
213
2755083
2755084
8750040
8750026
8750017
8750025
8307004
8303757
1
1
2
1
1
1
1
1
Ref
Ref
1
Ref
1
1
8990395
2131210
2131212
8760548
Description
Rev.
HOSE ASSY
HOSE ASSY
TWIN CLAMP SET
STACKING BOLT
LOCKING PLATE
TWIN COVER PLATE
LOCKWASHER, 5/16
ELBOW, 90 DEGREES, (see Figure 4-3 for details)
ADAPTER, (includes o-ring)
8042/10042/10054
8-59
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
HYDRAULIC CIRCUITS
101
15 16
10
19
10
18
21
22
22
20
21
22
22
20
210
212
213
211
PAP3930
8-60
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
HYDRAULIC CIRCUITS
Item
10
15
16
18
19
20
21
22
101
210
211
212
213
8990395
Part Number
Qty.
Description
Rev.
1001100220
Ref
B
8406302
8750026
8750040
1001100222
1001100223
0641612
8305645
8310200
2
1
1
1
1
2
2
4
Ref
1
Ref
1
1
TRANSMISSION COOLER PLUMBING INSTALLATION, (not available to order,
see items 10 thru 22 for service)
HOSE CLAMP
STACK BOLT
CLAMP SET
TRANSMISSION HOSE ASSY, LH
TRANSMISSION HOSE ASSY, RH
HEX LOCKNUT, 3/8-16
WASHER, 3/8
RADIATOR ASSY, (see Figure 4-3 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
TRANSMISSION ASSY, (see Figure 5-18 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, STRAIGHT, (includes o-ring)
2131210
2131212
8760548
8042/10042/10054
8-61
HYDRAULIC CIRCUITS
8-62
8042/10042/10054
8990395
SECTION 9
HYDRAULIC COMPONENTS
8990395
8042/10042/10054
8042 S/N 13198 thru 19987 & 0160002332 & After
10042 S/N 13198 thru 18397
10054 S/N 13198 thru 19987 & 0160002332 & After
Figure 9-1 Extend/Retract Cylinder
1
8
22
9
19
13
10
6
7
22
21
16
19
7
23
21
6 10 13
23
19
2
24
16
19
18
4
5
17
15
20
3
20
11
18
9-2
12
17
15
18
14
18
8042/10042/10054
11
20
14
12
K1
PH3971
8990395
8042 S/N 13198 thru 19987 & 0160002332 & After
10042 S/N 13198 thru 18397
10054 S/N 13198 thru 19987 & 0160002332 & After
Item
Part Number
Qty.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2716173
NSS
8035800
8035539
8035616
8035615
8035536
8035315
8035514
8205657
8034026
8205657
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8520013
8526007
8526011
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
BOOM EXTEND/RETRACT CYLINDER, (includes items 1 thru 22)
TUBE WELDMENT
PISTON, (Loctite® & torque to 390-460 lb-ft)
HEAD GLAND, (torque to 300-400 lb-ft)
ROD SPACER
ROD WELDMENT
SET SCREW, 5/16-18X.50, (Loctite® & torque to 9-11 lb-ft)
COUNTERBALANCE VALVE, 3500 PSI, (torque to 150-160 lb-ft)
SEAL KIT
PILOT TO OPEN CHECK VALVE, (torque to 150-160 lb-ft)
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
BACK-UP RING
ROD SEAL
PISTON SEAL
WIPER SEAL
WEARBAND
WEARBAND
LOCKING INSERT
SQUARE RING
GREASE FITTING
K1
8036295
1
SEAL KIT, (includes items 10 thru 21)
1
2
3
4
5
6
7
8
9
8990395
Description
8042/10042/10054
Rev.
9-3
10042 S/N 18398 thru 19987
& 0160002332 & After
10042
1
8
22
13
10
9
6
7
16
19
21
16 6
19 24
7
24
21
2
25
19 10
13
22
19
23
17
19
20
18
5
15
3
20
11
18
12
14
17
15
18
4
11
20
14
12
K1
PH4181
9-4
8042/10042/10054
8990395
10042 S/N 18398 thru 19987
& 0160002332 & After
Item
Part Number
Qty.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2717052
NSS
8035800
8035539
8035616
8035615
8035536
8035315
8035514
8205657
8034026
8205657
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8520013
7026579
8526007
8526011
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
2
1
1
1
BOOM EXTEND/RETRACT CYLINDER, (includes items 1 thru 23)
TUBE WELDMENT
ROD SPACER
ROD WELDMENT
SEAL KIT
PILOT TO OPEN CHECK VALVE, (torque to 150-160 lb-ft)
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
BACK-UP RING
ROD SEAL
PISTON SEAL
WIPER SEAL
WEARBAND
WEARBAND
LOCKING INSERT
SQUARE RING
GREASE FITTING
SPACER
K1
8036295
1
1
2
3
4
5
6
7
8
9
8990395
Description
8042/10042/10054
Rev.
9-5
8042 S/N 13198 thru 19145
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19113
Figure 9-2 Lift/Lower Cylinder
1
11
3
10
9
16
8
RETRACT
PORT
5
7
EXTEND
PORT
15
2
123
6
15
132
4
19
107
18
14
127
17
13
12
K1
18
5
16 12
13
15
9-6
6
9 10
15
8042/10042/10054
17
PH3983
8990395
8042 S/N 13198 thru 19145
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19113
Item
Part Number
Qty.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
107
123
127
132
2716617
NSS
8036750
2900770
8035321
8035327
8035308
Use Kit K1
Use Kit K1
8035545
8035608
Use Kit K1
Use Kit K1
8035609
Use Kit K1
Use Kit K1
8035607
Use Kit K1
Use Kit K1
8035610
8036168
8526011
3423227
8303782
8305644
8520003
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
AR
2
2
2
2
K1
8035386
1
N1
Note
Ref
1
2
3
8990395
Description
BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 18)
TUBE WELDMENT
CHECK VALVE, 4000 ± 50 PSI, (torque to 30-35 lb-ft)
SEAL KIT
COUNTERBALANCE VALVE, 4000 ± 50 PSI
SEAL KIT
LOCKNUT, (Loctite® & torque to 1750-2000 lb-ft)
O-RING
PISTON SEAL
PISTON
ROD SPACER
O-RING
BACK-UP RING
GLAND
ROD SEAL
WIPER
ROD
WEARBAND
WEARBAND
LOCKING COLLAR, (torque to 300-400 lb-ft)
SQUARE RING
CYLINDER PIN
HEX LOCKNUT, 1/2-13
Rev.
C, N
SEAL KIT, (includes items 5, 6, 9, 10, 12, 13, 15 & 16)
QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8042/10042/10054
9-7
8042 S/N 19146 thru 19987 & 0160002332 thru 0160004653
10042 S/N 19242 thru 19987 & 0160002332 thru 0160004259
10054 S/N 19114 thru 19987 & 0160002332 thru 0160004654
13
11
12
4
10
9
14
13
5
4
20
12
11
3
9
10
1
9
6
7
21
2
8
17
16 15
15
16
17
19
18
K1
19
9-8
18
PH4121
8042/10042/10054
8990395
8042 S/N 19146 thru 19987 & 0160002332 thru 0160004653
10042 S/N 19242 thru 19987 & 0160002332 thru 0160004259
10054 S/N 19114 thru 19987 & 0160002332 thru 0160004654
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
2717199
8035321
8035327
8036750
2900770
NSS
8036536
8036808
8036813
8036815
8036814
8036537
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
8526007
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
1
AR
AR
K1
8036746
1
N1
Note
Ref
1
2
8990395
Description
Rev.
COUNTERBALANCE VALVE, 4000 ± 50 PSI, (torque to 30-35 lb-ft)
SEAL KIT
PO CHECK VALVE, 4000 ± 50 PSI, (torque to 30-35 lb-ft)
SEAL KIT
TUBE WELDMENT
SPECIAL NUT, 1-3/4-12, (lubricate & torque to 1735-1885 lb-ft)
PISTON
ROD WELDMENT
LOCKING COLLAR, (lubricate & torque to 300-400 lb-ft)
HEAD GLAND
SET SCREW, 3/8-16X3/8
NYLON BALL
PRECISION WEARBAND
CAPPED T-SEAL
O-RING
ROD TUBE SPACER
WIPER RING
Z-SEAL
PRECISION WEARBAND
BACK-UP RING
O-RING
8042/10042/10054
9-9
8042 S/N 0160004670 thru 0160014285
10042 S/N 0160004673 thru 0160015021
10054 S/N 0160004667 thru 0160015024
13
12
11
4
10
9
13
5
4
20
12
11
3
10
1
9
9
6
7
20
2
8
16
15 14
14
15
19
16
17
K1
18
9-10
18
17
PH4602
8042/10042/10054
8990395
8042 S/N 0160004670 thru 0160014285
10042 S/N 0160004673 thru 0160015021
10054 S/N 0160004667 thru 0160015024
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2717259
7029327
7029330
7029328
8025655
70023270
8036536
8036808
7029329
8036815
8036814
8036537
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
7029159
8526011
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
AR
K1
8036746
1
N1
Note
Ref
1
2
8990395
Description
Rev.
SEAL KIT
SEAL KIT
TUBE WELDMENT
SPECIAL NUT, 1-3/4-12, (lubricate & torque to 1735-1885 lb-ft)
PISTON
ROD WELDMENT
LOCKING COLLAR, (lubricate & torque to 300-400 lb-ft)
HEAD GLAND
NYLON BALL
PRECISION WEARBAND
CAPPED T-SEAL
O-RING
WIPER RING
Z-SEAL
PRECISION WEARBAND
BACK-UP RING
O-RING
O-RING
LOCTITE® 271™, (apply to item 4 & 7)
8042/10042/10054
9-11
8042 S/N 0160015042 thru 0160030716
10042 S/N 0160015195 thru 0160030708
10054 S/N 0160015044 thru 0160030712
13
12
11
4
10
9
13
5
4
20
12
11
3
10
1
9
9
6
7
20
2
8
16
15 14
14
15
19
16
18
17
K1
18
9-12
8042/10042/10054
17
PH4631
8990395
8042 S/N 0160015042 thru 0160030716
10042 S/N 0160015195 thru 0160030708
10054 S/N 0160015044 thru 0160030712
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1684448
7029327
7029330
7029328
8025655
NSS
8036536
8036808
7029329
8036815
8036814
8036537
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
7029159
8526011
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
AR
K1
8036746
1
N1
Note
Ref
1
2
8990395
Description
Rev.
SEAL KIT
SEAL KIT
TUBE WELDMENT
SPECIAL NUT, 1-3/4-12, (Loctite® & torque to 1735-1885 lb-ft)
PISTON
ROD WELDMENT
LOCKING COLLAR, (Loctite® & torque to 300-400 lb-ft)
HEAD GLAND
NYLON BALL
PRECISION WEARBAND
CAPPED T-SEAL
O-RING
WIPER RING
Z-SEAL
PRECISION WEARBAND
BACK-UP RING
O-RING
O-RING
LOCTITE® 271™, (apply to item 4 & 7)
8042/10042/10054
9-13
8042 S/N 0160030721 & After
10042 S/N 0160030767 & After
10054 S/N 0160030719 & After
1
11
3
10
9
16
8
RETRACT
PORT
5
7
EXTEND
PORT
15
2
123
6
15
139
4
19
118
18
14
133
17
13
12
K1
18
5
16 12
13
15
9-14
6
9 10
15
8042/10042/10054
17
PH3984
8990395
8042 S/N 0160030721 & After
10042 S/N 0160030767 & After
10054 S/N 0160030719 & After
Item
Part Number
Qty.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
118
123
133
139
2716617
NSS
8036750
2900770
8035321
8035327
7026972
Use Kit K1
Use Kit K1
8035545
8035608
Use Kit K1
Use Kit K1
8035609
Use Kit K1
Use Kit K1
8035607
Use Kit K1
Use Kit K1
8035610
8036168
8526011
3423227
8303782
8305644
8520003
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
AR
1
1
1
1
K1
8035386
1
N1
Note
Ref
1
2
3
8990395
Description
Rev.
TUBE WELDMENT
CHECK VALVE, 4000 ± 50 PSI, (torque to 30-35 lb-ft)
SEAL KIT
COUNTERBALANCE VALVE, 4000 ± 50 PSI
SEAL KIT
O-RING
PISTON SEAL
PISTON
ROD SPACER
O-RING
BACK-UP RING
GLAND
ROD SEAL
WIPER
ROD
WEARBAND
WEARBAND
LOCKING COLLAR, (torque to 300-400 lb-ft)
SQUARE RING
CYLINDER PIN
LOCKNUT, 1/2-13
SEAL KIT, (includes items 5, 6, 9, 10, 12, 13, 15 & 16)
8042/10042/10054
9-15
8042 S/N 13198 thru 19791
10042 S/N 13198 thru 19788
10054 S/N 13198 thru 19745
Figure 9-3 Attachment Tilt Cylinder
11
3
19
16
19
6
21
2
7
8
1
5
9
10
1
20
13
17
4
15
14
18
20
12
K1
6
11
18
15
17
4
12 14 20
19 16 19 3
9-16
8042/10042/10054
13
PH4021
8990395
8042 S/N 13198 thru 19791
10042 S/N 13198 thru 19788
10054 S/N 13198 thru 19745
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
K1
8990395
Part Number
Qty.
2716618
7089722
NSS
8036147
8036146
8036145
8035308
8520013
8520021
8035321
8035327
8036750
2900770
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
AR
8035780
1
Description
ATTACHMENT TILT CYLINDER, (includes items 1 thru 20)
BEARING
TUBE WELDMENT
PISTON
GLAND
ROD WELDMENT
LOCKNUT, 2-12, (Loctite® & torque to 1850-2000 lb-ft)
LUBE FITTING, STRAIGHT
SEAL KIT
PO CHECK VALVE, (torque to 30-35 lb-ft)
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
WIPER SEAL
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
Rev.
H
8042/10042/10054
9-17
8042 S/N 19792 thru 19987 & 0160002332 thru 0160004653
10042 S/N 19789 thru 19987 & 0160002332 thru 0160004558
10054 S/N 19746 thru 19987 & 0160002332 thru 0160006099
16
15
14
13
6
11
16
5
5
22
14
11
4
3
15
13
8
7
11
1
7
9
2
12
10
23
18
17
20
19 18
19
20
17 21
21
17
K1
17
12
PH4111
9-18
8042/10042/10054
8990395
8042 S/N 19792 thru 19987 & 0160002332 thru 0160004653
10042 S/N 19789 thru 19987 & 0160002332 thru 0160004558
10054 S/N 19746 thru 19987 & 0160002332 thru 0160006099
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2717203
8035321
8035327
8036750
2900770
8036824
NSS
8036536
8036808
8036829
8036823
8036809
8036810
8036537
8036811
8036538
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
8526007
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
2
1
1
2
1
AR
AR
K1
8036786
1
1
2
8990395
Description
Rev.
COUNTERBALANCE VALVE, 4000 PSI, (torque 30-35 lb-ft)
SEAL KIT
CHECK VALVE, 4000 ± 50 PSI, (torque 30-35 lb-ft)
SEAL KIT
TUBE WELDMENT
SPECIAL NUT, 1-3/4-12, (Loctite® & torque to 1735-1885 lb-ft)
PISTON
BEARING
ROD WELDMENT
HEAD GLAND, (Loctite® & torque to 250-350 lb-ft)
NYLON BALL
PRECISION WEARBAND
CAPPED T-SEAL
O-RING
O-RING
WIPER RING
Z-SEAL
PRECISION WEARBAND
BACK-UP RING
8042/10042/10054
9-19
8042 S/N 0160004670 & After
10042 S/N 0160004673 & After
10054 S/N 0160006120 & After
11
3
19
16
19
6
21
2
7
8
1
5
9
10
1
20
13
17
4
15
14
18
20
12
K1
6
11
18
15
17
4
12 14 20
19 16 19 3
9-20
8042/10042/10054
13
PH4021
8990395
8042 S/N 0160004670 & After
10042 S/N 0160004673 & After
10054 S/N 0160006120 & After
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
K1
8990395
Part Number
Qty.
2716618
7089722
8036148
8036147
8036146
8036145
8035308
8520013
8520021
8035321
8035327
8036750
2900770
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
AR
8035780
1
Description
BEARING
TUBE WELDMENT
PISTON
GLAND, (torque to 500-600 lb-ft)
ROD WELDMENT
LOCKNUT, 2-12, (Loctite® & torque to 1850-2000 lb-ft)
SEAL KIT
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
WIPER SEAL
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
Rev.
I
8042/10042/10054
9-21
8042 S/N 13198 thru 19987 & 0160002332 thru 0160004653
10042 S/N 13198 thru 19987 & 0160002332 thru 0160004558
10054 S/N 13198 thru 19987 & 0160002332 thru 0160004654
Figure 9-4 Frame Sway Cylinder
4
13
3
9
10
8
14
11
16
7
15
12
1
6
2
5
17
15
6
K1
2
12
7
8 10 16 9
13
5
9-22
14
15
8042/10042/10054
11
PH3991
8990395
8042 S/N 13198 thru 19987 & 0160002332 thru 0160004653
10042 S/N 13198 thru 19987 & 0160002332 thru 0160004558
10054 S/N 13198 thru 19987 & 0160002332 thru 0160004654
Item
Part Number
Qty.
7
8
9
10
11
12
13
14
15
16
17
2716563
NSS
8035323
8035324
8035758
8035322
8035757
8035327
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
AR
K1
8035326
1
1
2
3
4
5
6
8990395
Description
FRAME SWAY CYLINDER, (includes items 1 thru 16)
TUBE WELDMENT
PISTON
ROD WELDMENT
HEX LOCKNUT, 1.5-12, (Loctite® & torque to 1100-1250 lb-ft)
PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft)
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
SEAL WIPER
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
LOCTITE® 271TM
Rev.
C
8042/10042/10054
9-23
8042 S/N 0160004670 thru 0160005649
10042 S/N 0160004673 thru 0160005333
10054 S/N 0160004673 thru 0160005650
1
PA4200
9-24
8042/10042/10054
8990395
8042 S/N 0160004670 thru 0160005649
10042 S/N 0160004673 thru 0160005333
10054 S/N 0160004673 thru 0160005650
Item
Part Number
Qty.
1
2717216
Ref
8990395
Description
FRAME SWAY CYLINDER, (no service parts available, use 2716563 for
replacement)
8042/10042/10054
Rev.
B
9-25
8042 S/N 0160005695 & After
10042 S/N 0160005669 & After
10054 S/N 0160005697 & After
4
13
3
9
10
8
11
14
16
7
15
12
1
6
2
5
17
15
6
K1
2
12
7
8 10 16 9
18
13
5
9-26
14
15
8042/10042/10054
11
PAP4070
8990395
8042 S/N 0160005695 & After
10042 S/N 0160005669 & After
10054 S/N 0160005697 & After
Item
Part Number
Qty.
7
8
9
10
11
12
13
14
15
16
17
18
2716563
NSS
8035323
8035324
8035758
8035322
8035757
8035327
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
70021564
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
AR
1
K1
8035326
1
1
2
3
4
5
6
8990395
Description
FRAME SWAY CYLINDER, (includes items 1 thru 16 & item 18)
TUBE WELDMENT
PISTON
ROD WELDMENT
HEX LOCKNUT, 1.5-12, (Loctite® & torque to 1100-1250 lb-ft)
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
SEAL WIPER
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
LOCTITE® 271™
SQUARE RING
Rev.
C
8042/10042/10054
9-27
8042 S/N 13198 thru 19145
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19113
Figure 9-5 Stabil-Trak Cylinder
5
4
17
20
16
15
18
23
6
12
13
2
6
12
13
2
6
12
13
14
6
12
13
21
22
19
22
9
6
11
8
24
10
3
7
1
K1
10
9-28
PA4101
8042/10042/10054
8990395
8042 S/N 13198 thru 19145
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19113
Item
Part Number
Qty.
11
2716564
NSS
8035781
8035323
8035324
8035783
8036288
8036290
8035322
8035282
8032994
8035281
8036192
8036020
1
1
2
1
1
1
5
1
1
1
1
2
1
1
12
8036195
8036019
1
4
13
14
15
16
17
18
19
20
21
22
23
24
8034037
8036289
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
1
4
1
1
1
1
1
1
1
1
2
1
1
STABIL-TRAK CYLINDER, (includes items 1 thru 23)
TUBE WELDMENT
CONICAL ORIFICE DISK, 0.06 DIA
PISTON, (torque to 300-400 lb-ft)
HEAD GLAND
ROD WELDMENT
SOLENOID COIL
SOLENOID VALVE CARTRIDGE
LOCKNUT, 1.5-12, (Loctite® & torque to 1100-1250 lb-ft)
PRESSURE REDUCING VALVE, (100), (torque to 35-40 lb-ft)
SEAL KIT
SEAL KIT
SOLENOID VALVE, 4 WAY, 12V, (includes items 6 & 7), (includes nut),
(torque to 25-30 lb-ft)
SEAL KIT
SOLENOID VALVE, 2 WAY, 12V, (includes items 6 & 13), (includes nut),
(torque to 25-30 lb-ft)
SEAL KIT
SOLENOID VALVE CARTRIDGE
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
WIPER SEAL
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
K1
8035326
1
1
2
3
4
5
6
7
8
9
10
8990395
Description
8042/10042/10054
Rev.
9-29
8042 S/N 19146 thru 19987 & 0160002332 & After
10042 S/N 19242 thru 19987 & 0160002332 & After
10054 S/N 19114 thru 19987 & 0160002332 & After
8
6
7
21
5
18
17
17
19
12
13
2
12
13
2
12
13
3
12
13
20
16
10
12
14
11
22
15
4
9
1
K1
PA4181
11
9-30
8042/10042/10054
8990395
8042 S/N 19146 thru 19987 & 0160002332 & After
10042 S/N 19242 thru 19987 & 0160002332 & After
10054 S/N 19114 thru 19987 & 0160002332 & After
Item
Part Number
Qty.
15
16
17
18
19
20
21
22
2717198
NSS
8035781
8036582
7017496
8036826
8036828
8036827
7029153
8036811
8036825
8035282
8032994
8035281
8036192
7029246
8036581
7017496
8036580
7012903
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5
4
4
1
1
1
1
2
1
1
1
1
2
STABIL-TRAK CYLINDER, (includes all items)
TUBE WELDMENT
CONICAL ORIFICE DISK, 0.06 DIA
CHECK VALVE, (torque to 20-25 lb-ft)
SEAL KIT
PISTON
GUIDE, (torque to 300-350 lb-ft)
ROD WELDMENT
O-RING
HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)
LOCKNUT, 1-1/2-12, (torque to 1175-1400 lb-ft)
PRESSURE REDUCING VALVE, (torque to 35-40 lb-ft)
SEAL KIT
SEAL KIT
SOLENOID COIL, (torque to 25-30 lb-ft)
SOLENOID VALVE, 2 WAY, 12V
SEAL KIT
SOLENOID VALVE, 4 WAY, 12V
SEAL KIT
O-RING
WEAR RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
WIPER RING
WEAR RING
K1
8036747
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
8990395
Description
8042/10042/10054
Rev.
D
9-31
8042 S/N 13198 thru 19987 & 0160002332 thru 0160003866
10042 S/N 13198 thru 19987 & 0160002332 thru 0160003858
10054 S/N 13198 thru 19987 & 0160002332 thru 0160003864
Figure 9-6 Slave Cylinder
107
123
132
127
4
15
12
9
9
6
6
15
8
2
12
15
13
11
15
5
17
1
16
8
3
13
16
11
10
7
14
16
14
10
7
RETRACT
PORT
EXTEND
PORT
K1
PH4012
9-32
8042/10042/10054
8990395
8042 S/N 13198 thru 19987 & 0160002332 thru 0160003866
10042 S/N 13198 thru 19987 & 0160002332 thru 0160003858
10054 S/N 13198 thru 19987 & 0160002332 thru 0160003864
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
107
123
127
132
2714973
8036001
8035613
8035612
8035611
8035547
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
3423227
8303782
8305644
8520003
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
AR
2
2
2
2
K1
8034695
1
N1
Note
Ref
8990395
Description
SLAVE CYLINDER, (includes items 1 thru 16)
CYLINDER TUBE
PISTON
ROD
O-RING
O-RING
O-RING
BACK-UP RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
SEAL WIPER
WEARBAND
WEARBAND
LOCKING INSERT
CYLINDER PIN
HEX LOCKNUT, 1/2-13
Rev.
D, Z
8042/10042/10054
9-33
8042 S/N 0160003866 thru 0160004653
10042 S/N 0160003899 thru 0160004558
10054 S/N 0160003587 thru 0160004667
1
PA4200
9-34
8042/10042/10054
8990395
8042 S/N 0160003866 thru 0160004653
10042 S/N 0160003899 thru 0160004558
10054 S/N 0160003587 thru 0160004667
Item
Part Number
Qty.
1
2717254
Ref
8990395
Description
SLAVE CYLINDER, (not available to order, use 2714973 for replacement)
8042/10042/10054
Rev.
B
9-35
8042 S/N 0160004670 & After
10042 S/N 0160004673 & After
10054 S/N 0160004676 & After
107
123
132
127
4
15
12
9
9
6
6
15
8
2
12
15
13
11
15
5
17
1
16
8
3
13
16
11
10
7
14
16
14
10
7
RETRACT
PORT
EXTEND
PORT
K1
PH4012
9-36
8042/10042/10054
8990395
8042 S/N 0160004670 & After
10042 S/N 0160004673 & After
10054 S/N 0160004676 & After
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
107
123
127
132
2714973
8036001
8035613
8035612
8035611
8035547
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
3423227
8303782
8305644
8520003
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
AR
1
1
1
1
K1
8034695
1
N1
Note
Ref
8990395
Description
Rev.
SLAVE CYLINDER, (includes items 1 thru 16)
CYLINDER TUBE
PISTON
ROD
O-RING
O-RING
O-RING
BACK-UP RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
SEAL WIPER
WEARBAND
WEARBAND
LOCKING INSERT
CYLINDER PIN
LOCKNUT, 1/2-13
8042/10042/10054
9-37
S/N 13198 thru 19987
& 0160002332 thru 0160002914
Figure 9-7 Outrigger Cylinder
ROSENBOOM
5
1
7
15
10
1
8
18
12
1
9
3
12
17
11
14
17
2
11
18
18
16
9
17
14
17
4
6
19
10
15
13
K1
PH4031
9-38
8042/10042/10054
8990395
S/N 13198 thru 19987
& 0160002332 thru 0160002914
Item
Part Number
Qty.
9
10
11
12
13
14
15
16
17
18
19
2716163
NSS
8035727
8035728
8035729
8035730
8035322
8036750
2900770
8036732
8035327
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526011
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
AR
K1
8035519
1
1
2
3
4
5
6
7
8
8990395
Description
Rev.
OUTRIGGER CYLINDER, (includes items 1 thru 18)
TUBE WELDMENT
PISTON
ROD WELDMENT
HEX HD PLUG, #4, (torque to 25-38 lb-ft)
SEAL KIT
SEAL KIT
O-RING
O-RING
O-RING
BACK-UP RING
DEEP Z-SEAL
CAPPED T-SEAL
SEAL WIPER
PRECISION WEARBAND
PRECISION WEARBAND
LOCKING INSERT
8042/10042/10054
9-39
S/N 0160002940 & After
ENERGY
10
9
8
8
5
8
10
9
8
4
18
3
1
2
6
11
7
17
15
13
14
13
12
14
12 16
15
12
11
16
K1
12
PH4151
9-40
8042/10042/10054
8990395
S/N 0160002940 & After
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2717201
8036750
2900770
8036732
8035327
70020658
8036825
8036837
8036838
8036839
Use Kit K1
Use Kit K1
Use Kit K1
8036811
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526007
8526011
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
AR
AR
K1
8036784
1
1
2
8990395
Description
OUTRIGGER CYLINDER, (includes items 1 thru 16)
SEAL KIT
SEAL KIT
BARREL ASSY
LOCKNUT, 1-1/2-12, GRC, (Loctite® & torque to 1650-1800 lb-ft)
PISTON
ROD WELDMENT
PRECISION WEARBAND
CAPPED T-SEAL
O-RING
O-RING
WIPER RING
Z-SEAL
PRECISION WEARBAND
BACK-UP RING
Rev.
C
SEAL KIT, (includes items 8, 9, 10 & 12 thru 16)
8042/10042/10054
9-41
Figure 9-8 Gear Pump
CHECK GEAR PUMP PART NUMBER PRIOR TO
ORDERING REPLACEMENT PARTS.
K1
K2
K3
K4
K5
K6
K7
6 32
4 5
56
13
35
33 34
26
17
21
18
19
12
60 61
59
22 23
24
25
10
2 3
20
57
1
63
7 8
30
28 29
31
18
15
11
9
27
16
14
17
43 44
36
46
45
53
52
54
42
38
37
39
40
41
48
49
50 51
14
55
47
58
PH3962
PH3961
9-42
8042/10042/10054
8990395
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
8990395
Part Number
Qty.
8444228
8035567
8035568
8035569
Use Kit K2
Use Kit K2
Use Kit K2
8035570
8035571
8035572
Use Kit K2
8035573
8035574
8035575
70021557
Use Kit K1
8035577
Use Kit K2
8035578
8035579
8035580
Use Kit K5
8035581
8035582
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K2
Use Kit K2
Use Kit K2
Use Kit K2
8035583
8035584
Use Kit K2
Use Kit K2
8035585
8035586
8035587
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K4
Use Kit K4
8035588
Use Kit K4
8035589
1
1
1
1
1
1
1
1
2
2
2
3
1
1
3
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
9
1
1
1
1
1
1
Description
Rev.
GEAR PUMP, (RED), (if equipped), (includes all items)
JAM NUT, (torque to 13.3-17.8 lb-ft)
CAP, (s stop), (torque to 192.4-222 lb-ft)
CAP, (f stop), (torque to 192.4-222 lb-ft)
O-RING
BACK-UP RING
O-RING
ADJUSTMENT SCREW
SAE GAGE PORT PLUG, (torque to 29-32 lb-ft)
ISO GAGE PORT PLUG, (torque to 29-32 lb-ft)
O-RING
SCREW, (torque to 76.2-94 lb-ft)
VALVE BLOCK
O-RING
CONTROL SUB ASSY
PIN
GASKET
HOUSING
DRAIN PLUG, (torque to 55.5-61.4 lb-ft)
O-RING
BEARING
PIN
VALVE PLATE
RETAINING RING
SPRING GUIDE
SPRING
SPRING GUIDE
CYLINDER BLOCK
BACK-UP RING
O-RING
O-RING
BACK-UP RING
CONTROL SLEEVE
HEX NUT
O-RING
GLIDE RING
CONTROL PISTON
CHAIN LINK
SHAFT
LIMITER PLATE
SPACER
PISTON & SHOES SUB ASSY
SHOE CAGE
YOKE
PIN
BUTTON
SEAT
SPRING
8042/10042/10054
9-43
Figure 9-8 Gear Pump (Continued)
Item
Part Number
Qty.
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
63
Use Kit K4
Use Kit K4
Use Kit K5
Use Kit K6
Use Kit K2 or K6
Use Kit K2
8035590
8035591
8035592
8035593
8035595
8035596
Use Kit K7
8035597
8035598
8430033
2
2
1
1
1
1
1
1
4
4
1
4
1
2
2
1
K1
K2
K3
K4
K5
K6
K7
8036181
8035561
8035562
8035563
8035564
8035565
8035566
1
1
1
1
1
1
1
9-44
Description
Rev.
SCREW, (torque to 2.7-3.3 lb-ft)
SADDLE BEARING
BEARING
SHAFT SEAL
RETAINING RING
GASKET
SPRING
FLANGE
SCREW, (torque to 23-27.4 lb-ft)
PIN
SHAFT SPACER
PLUG
O-RING, (torque to 11.1-11.8 lb-ft)
NIPPLE, MALE STRAIGHT
CONTROL KIT, (includes items 13 & 56)
SEAL KIT, (includes items 3, 4, 5, 8, 15, 27, 28, 29, 30, 33, 34, 51 & 52)
ROTATING GROUP KIT, (includes items 22 thru 26, 38 thru 41 & 58)
YOKE & SADDLE BEARING KIT, (includes items 42, 43, 45, 47 & 48)
SHAFT BEARING KIT, (includes items 19 & 49)
SHAFT SEAL KIT, (includes items 50 & 51)
SHAFT SPACER KIT, (includes item 59)
8042/10042/10054
8990395
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
9-45
ORDERING REPLACEMENT PARTS.
6
4
2
3
1
5
11
10
9
8
7
12
9-46
8042/10042/10054
PH4171
8990395
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
8444230
7024955
7024956
7024957
7024958
7024922
7024954
7024947
7024948
7024949
7024950
80334277
NSS
1
1
4
2
2
3
4
1
1
1
2
1
1
8990395
Description
Rev.
GEAR PUMP, (BLACK), (if equipped), (includes all items)
PILOT VALVE, (includes items 2 thru 6)
SEAL RING
LOCK NUT
ACORN NUT
O-RING
SOCKET SCREW, M6X30-10.9
SHAFT SEAL
O-RING
O-RING
RING SEAL
SAFETY RING
HOUSING
8042/10042/10054
9-47
ORDERING REPLACEMENT PARTS
20
15
13 14
12
21
8
23 10
18
9
19
23
17
27
11
10
9
9
10
16
22
10
40
9
5
26
35
43
6
34
7
30
31
25
29
45
28
35
24
34
4
39
44
38
1
37
41
3
35
36
42
PH5510
9-48
8042/10042/10054
K1
K2
K3
8990395
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
1001135002
70002580
70002581
70002582
70002583
70002584
70001956
70001955
70023351
70002133
7007207
70023352
70023353
70023354
70023355
70024039
70023352
70023357
70023358
70023359
70024040
NSS
70023362
70023363
70023364
70024041
70002588
7007446
7022340
70002590
7023962
70022287
70022288
70023996
7023964
7007415
7021275
70002592
70002593
70023997
70002595
70023998
70023999
70002585
70002579
70002578
1
1
1
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
4
1
1
1
1
1
1
1
2
2
3
1
1
9
1
1
1
1
1
1
GEAR PUMP, (GREY), (if equipped), (includes all items)
BIAS SPRING
SWASHPLATE
RETAINER PIN
RETAINING RING
RH PLATE
CHECK VALVE POPPET
SPRING
SET SCREW
PLUG ASSY, (includes item 10)
O-RING
SPOOL
LH SPRING GUIDE
LEFT SIDE OUTER SPRING
LEFT SIDE INNER SPRING
LEFT SIDE ADJUSTING PLUG
CONTROL SPOOL
PC SPRING GUIDE
PC OUTER SPRING
PC INNER SPRING
PC ADJUSTING SPRING, (includes item 21)
O-RING
SEAL RING
SCREW
SHAFT, (14 tooth)
RADIAL END CAP
SCREW
SLOTTED PIN
LIFTING BRACKET
SCREW
RETAINING RING
LIP SEAL
HOUSING
CYLINDER BLOCK ASSY
PLUG, (includes item 35)
O-RING
HOLD DOWN PIN
SLIPPER RETAINER GUIDE
SLIPPER RETAINER
PISTON ASSY
END CAP SEAL
PISTON ASSY, (includes item 42)
PISTON RING
REAR BEARING KIT
SWASHPLATE BEARING KIT
FRONT BEARING KIT
K1
70024000
1
CYLINDER BLOCK KIT, (includes items 33, 36 thru 39)
8990395
Description
8042/10042/10054
Rev.
A
9-49
Item
Part Number
Qty.
K2
K3
70023350
70002599
1
1
9-50
Description
Rev.
CONTROL KIT, (includes items 8 thru 23)
SEAL KIT, (includes items 10, 15, 21, 22, 31, 35 & 40)
8042/10042/10054
8990395
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
9-51
Figure 9-9 Main Control Valve
32
34
35
36
33
41
49
37
48
38
50
42
44
51
47
47
46
52
53
39
55
46
41
46
41
52
46
49
47
47
49
45
41
54
53
46
55
52
46 51
48
40
40
42
44
50
48
39
54
50
53
54
51
43
44 46
47
47
45
5
4
20
1
3
2
7
9
10 1213
8
17
19
18
6
1213
11
14
15
17
13
15
30
16
8
6
4
27
31
22
21
14
11
31
19
18
16
EARLY MODELS - SECTION ASSEMBLIES
WITH RELIEF VALVES & ANTI-VOID ASSY
30
9
10 13 12
8
12
31
20
7
24
5
26
30
23
25
28
K1
29
9-52
31
PH4071
8042/10042/10054
8990395
Figure 9-9 Main Control Valve
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
8902188
8035849
8034697
10837923
Use Kit K1
8035843
8036517
8035834
8035845
8036179
1
1
1
1
2
2
2
2
3
2
NSS
NSS
Use Kit K1
Use Kit K1
8035367
8035358
8034697
8036257
8036259
8036257
8035377
8036263
8036176
8036184
8035347
8036282
8035381
8036281
8035844
8036183
NSS
2
2
2
2
2
2
2
3
4
3
4
1
1
1
1
1
2
2
1
1
2
8035363
8036186
8036173
8035856
Use Kit K1
8035843
Use Kit K1
8035346
8036283
8035348
8036284
8035848
8036174
8036185
8036175
1
1
3
1
1
1
1
1
1
2
2
1
2
1
2
MAIN CONTROL VALVE, (includes items 1 thru 27 & 32 thru 55)
MID-INLET SECTION ASSY (includes items 2 & 3)
O-RING
O-RING
O-RING
PLUG, (torque to 18 lb-ft)
O-RING
SHUTTLE
BOOM EXTEND/RETRACT & LIFT/LOWER SECTION ASSY,
SPOOL HOUSING
SPOOL ASSY
WIPER
O-RING
POPPET
SPRING
O-RING
PLATE SEAL
SPACER
PLATE SEAL
SOCKET HEAD CAPSCREW, (torque to 7 lb-ft)
OUTLET SECTION ASSY
LOAD SENSE RELIEF VALVE, 2600 ± 50 PSI, (torque to 33 lb-ft)
SEAL & SPRING KIT
NUT, (torque to 74 lb-ft)
TIE ROD
TIE ROD
MAIN RELIEF VALVE, 3500 ± 50 PSI, (torque to 48 lb-ft)
SEAL & SPRING KIT
BOOM EXTEND/RETRACT & LIFT/LOWER SECTION ASSY, EARLY
MODELS, (includes items 12 thru 17), (for replacement order item 9, when item
9 is ordered, items 29 & 30 are not needed.)
ANTI-VOID ASSY, (includes item 31)
SEAL KIT
RELIEF ASSY VALVE, 3200 ± 50 PSI, (includes item 31)
SEAL & SPRING KIT
O-RING
O-RING
TIE ROD
TIE ROD
OUTLET SECTION ASSY
RELIEF ASSY VALVE, 3250 ± 50 PSI, (torque to 33 lb-ft), (includes item 41)
SEAL & SPRING KIT
RELIEF VALVE ASSY, 3250 ± 50 PSI, (torque to 33 lb-ft), (includes item 41)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
8990395
8042/10042/10054
Rev.
9-53
Figure 9-9 Main Control Valve (Continued)
Item
Part Number
Qty.
Description
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
8035855
10837943
8036178
8036177
NSS
NSS
Use Kit K1
Use Kit K1
8035365
8035366
8036260
8036258
8036259
8036258
8035377
8035845
1
4
2
1
3
3
2
2
3
3
3
3
6
3
6
2
SEAL & SPRING KIT
O-RING
AUXILIARY & ATTACHMENT TILT SECTION ASSY, (includes items 44 thru 51)
FRAME SWAY/STABIL-TRAK SECTION ASSY, (includes items 44 thru 51)
SPOOL HOUSING
SPOOL ASSY
WIPER
O-RING
SPRING
PISTON COMPENSATOR
O-RING
PLATE SEAL
SPACER
PLATE SEAL
SOCKET HEAD CAPSCREW, (torque to 7 lb-ft)
SHUTTLE
K1
8036180
1
SEAL KIT, (includes items 2, 3, 4, 12, 13, 16, 31, 33, 41, 46, 47 & 50)
9-54
8042/10042/10054
Rev.
8990395
Figure 9-9 Main Control Valve (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
9-55
Figure 9-10 Directional Control Valve
1
202
206
208
109
104
103
15
207
106
111
107
201
203
204
205
207
208
209
204
205 203
12
207
203
204
205
208
102
108
110
12
105
111
11
11
18
13
11
14
2
16
1
12
19
15
9
T
7
5
P
10
S
4
3
301
17
8
24
26
C1
20
7
3
20
21
4
6
302
303
28
T
V1
22
23
27
25
PH4101
9-56
8042/10042/10054
8990395
Figure 9-10 Directional Control Valve
Item
Part Number
Qty.
Description
Rev.
1
8902199
Ref
E
1001103150
8032995
8032992
8902696
8032992
8902698
8032991
8032994
8032989
8032990
8902697
8032992
8032993
8032994
8036253
8036252
8430032
8430033
8902193
1001103153
8902194
8035512
8034038
8304631
8640017
8902206
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
3
Ref
1
2
3
1
8
AR
Ref
1001103147
8036171
8036187
8036172
8036188
8902698
8902197
1001103152
8640017
8902111
8310326
8310327
70023453
70023454
91474023
70022722
70022723
70022721
70022719
70022720
1
1
1
1
1
1
Ref
1
AR
1
2
4
1
1
1
1
1
1
1
1
SECONDARY FUNCTION MANIFOLD, (not available to order, see items 2 thru
10 for service)
SECONDARY FUNCTION MANIFOLD, (includes items 104 thru 113)
CHECK VALVE
SEAL KIT
SOLENOID VALVE
SEAL KIT
SOLENOID COIL WITH INTEGRATED DIODE
RELIEF VALVE, 650 PSI
SEAL KIT
PRESSURE REDUCING VALVE, 2500 PSI
SEAL KIT
SOLENOID VALVE
SEAL KIT
PRESSURE REDUCING VALVE, 550 PSI
SEAL KIT
ORIFICE DISC
CAVITY PLUG
DUST PLUG
DIAGNOSTIC NIPPLE
OUTRIGGER VALVE, (not available to order, see items 16 thru 19 for service)
OUTRIGGER VALVE, (includes items 201 thru 209)
SOLENOID VALVE ASSY
SHUTTLE CARTRIDGE
SEAL KIT
SOCKET HD CAPSCREW, #10-24X2
O-RING
BOOM EXTEND/RETRACT LOCKOUT VALVE, (not available to order, see
BOOM EXTEND/RETRACT LOCKOUT VALVE, (includes items 301 thru 303)
PRESSURE SENSE VALVE
SEAL KIT
SOLENOID VALVE
SEAL KIT
COIL ASSY
STEER SELECT VALVE, (not available to order, see item 25 for service)
STEER SELECT VALVE, (includes item 25)
O-RING
STEER SELECT VALVE SUBPLATE
SOCKET HD CAPSCREW, 5/16-18X1.125
SOCKET HD CAPSCREW, #10-24X1.125
ORIFICE PLUG
ORIFICE PLUG
SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft), (torque coil to 5-7 lb-ft)
SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft), (torque coil to 5-7 lb-ft)
RELIEF VALVE, (650 psi), (torque to 37-41 lb-ft)
PRESSURE REDUCING VALVE, (550 psi), (torque to 37-41 lb-ft)
PRESSURE REDUCING VALVE, (2500 psi), (torque to 21 lb-ft)
2
3
4
5
6
7
8
9
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
104
105
106
107
108
109
110
111
8990395
8042/10042/10054
A
B
A
C
A
C
C
9-57
Figure 9-10 Directional Control Valve (Continued)
Item
Part Number
Qty.
112
113
201
202
203
204
205
206
207
208
209
301
70023455
70022724
70022724
70023505
70023506
70023507
70023508
70023509
8032790
88662192
70023510
70023519
70023520
70023521
8032694
70022724
1
2
1
2
6
6
6
2
6
6
3
1
1
1
1
1
302
303
9-58
Description
Rev.
CAVITY PLUG, (torque to 37-41 lb-ft)
SOLENOID COIL WITH DIODE
MANIFOLD
DIRECTIONAL CONTROL VALVE
BALL BEARING, 0.3125
SPRING
RETAINER
ORIFICE
PORT PLUG, (torque to 7.5-8.3 lb-ft)
PORT PLUG, (torque to 25.7-28.1 lb-ft)
EXPANDER PLUG, 7MM
LOGIC ELEMENT, (65 lb-ft)
SEAL KIT
SOLENOID, (torque to 23-27 lb-ft)
SEAL KIT
METRIPACK COIL, (torque to 3 lb-ft)
8042/10042/10054
8990395
Figure 9-10 Directional Control Valve (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
9-59
Figure 9-11 Fuel/Hydraulic Tank Assembly
4
5
6
7
5
4
2
5
20
6
3
8
2
9
6
19
119
2
16
1
12
223
10
13
11
18
10
14
15
9-60
17
14
8042/10042/10054
11
PH3954
8990395
Figure 9-11 Fuel/Hydraulic Tank Assembly
Item
Part Number
Qty.
Description
7150655
1
7301863
1
1001100218
1
7150610
7301862
7138209
7139076
7139077
8310163
8305626
1001091752
8320265
1
1
3
1
2
17
12
1
1
7301252
1
12
7024441
8640903
8541435
2220239
2220500
1
2
2
2
1
13
14
8223226
8430034
1
1
8430034
2
15
8430064
1
16
17
18
19
20
119
8760552
7138740
7029716
2220237
7118222
1001134961
1
1
1
1
1
1
223
2220950
1
FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 20),
(S/N 13198 thru 19887)
FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 9 & 11 thru 20),
(S/N 0160002332 thru 0160040219)
FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 9, 11 thru 20 & 119),
(S/N 0160040220 & After including 0160039850, 0160040126 thru
0160040129 & 0160040171)
FUEL & HYDRAULIC RESERVOIR, (S/N 13198 thru 19887)
FUEL & HYDRAULIC RESERVOIR, (S/N 0160002332 & After)
GASKET
PLATE
FILLER/BREATHER
TRUSS HD SCREW, #10X5/8
HEX LOCK ELASTIC NUT, 5/16-18
FILTER HEAD, (with by-pass)
HYDRAULIC OIL FILTER ELEMENT, (Before S/N 0160040220 excluding
0160039850, 0160040126 thru 0160040129 & 0160040171)
HYDRAULIC OIL FILTER ELEMENT, (S/N 0160040220 & After including
0160039850, 0160040126 thru 0160040129 & 0160040171)
SIGHT GAUGE, (torque bolts to 4-5 lb-ft)
O-RING, (S/N 13198 thru 19887)
HEX HD MAGNETIC PLUG, (S/N 13198 thru 19887)
HEX HD PLUG, (includes o-ring), (S/N 0160002332 & After)
ELBOW, 45 DEGREES, (includes o-ring), (if equipped with red gear pump
8444228 or black gear pump 8444230)
HYDRAULIC TEMPERATURE SWITCH, 195°F
ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171)
ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 & 0160040171)
ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171)
MALE BRANCH TEE, #16, (includes o-ring)
STRAINER, (includes o-ring)
O-RING
HEX HD PLUG, #6
FUEL LEVEL SENDER
FUEL FILL NECK ADAPTER, (S/N 0160040220 & After including
0160039850, 0160040126 thru 0160040129 & 0160040171)
ELBOW, 45 DEGREES, (includes o-ring), (if equipped with grey gear
pump 1001135002)
1
2
3
4
5
6
7
8
9
10
11
8990395
8042/10042/10054
Rev.
G
D
9-61
Figure 9-12 Side Tilt Carriage Cylinder
7
R
E
1
8
5
6
8
4
3
2
K1
PY1581
9-62
8042/10042/10054
8990395
Item
Part Number
Qty.
8
1001090134
70022038
70022039
70022040
70022042
70024002
70022043
90022230
7029760
4640438
2900770
91044080
1
1
1
1
1
1
1
1
1
2
1
2
K1
70022041
1
2
3
4
5
6
7
8990395
Description
SIDE TILT CARRIAGE CYLINDER, (includes all items)
BARREL ASSY
ROD ASSY
PISTON
SEAL KIT
ROD BEARING
SEAL KIT
HEX NUT
CAPSCREW
CHECK VALVE
SEAL KIT
GREASE FITTING
Rev.
B
SEAL KIT, (includes 70022042 & 70022043)
8042/10042/10054
9-63
Figure 9-13 72 in. 90 Degree Swing Carriage Cylinder
9-64
8042/10042/10054
8990395
Figure 9-13 72 in. 90 Degree Swing Carriage Cylinder
Item
Part Number
Qty.
9
11
12
13
14
15
16
17
18
19
20
21
22
1001103182
70022044
8035863
8035862
70022045
70022046
8035536
70020428
7024574
8033786
8205655
70021812
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
72 IN 90 DEGREE SWING CARRIAGE CYLINDER, (includes items 1 thru 22)
TUBE ASSY
PISTON
HEAD GLAND
ROD ASSY
BEARING
RELIEF VALVE, (preset to 2000 psi)
SEAL KIT
COUNTER BALANCE VALVE, (preset to 3000 psi)
SEAL KIT
TAMPERPROOF CAP
O-RING
O-RING
O-RING
SQUARE RING
BACK-UP RING
SEAL
PISTON SEAL
ROD WIPER
WEARBAND
WEARBAND
INSERT
INSERT
K1
2915023
1
1
2
3
4
5
6
7
8
8990395
Description
8042/10042/10054
Rev.
B
9-65
Figure 9-14 Grapple Bucket Cylinder
9-66
8042/10042/10054
8990395
Figure 9-14 Grapple Bucket Cylinder
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
70021393
70021465
70021448
70021464
90554045
70021440
Use Kit K1
Use Kit K1
70021451
Use Kit K1
70021444
Use Kit K1
Use Kit K1
Use Kit K1
70021446
Use Kit K1
Use Kit K1
70021466
70021447
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GRAPPLE BUCKET CYLINDER, (includes all items)
CYLINDER TUBE
BUSHING
VALVE CARTRIDGE
GREASE FITTING
HEX NUT
PISTON RING
O-RING
PISTON
O-RING
WASHER
O-RING
BACK-UP WASHER
O-RING
CYLINDER GLAND
POLY-PAK SEAL
ROD WIPER
PISTON ROD
BUSHING
K1
70021452
1
SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)
8990395
Description
8042/10042/10054
Rev.
9-67
8042 Before S/N 0160038988
10042 Before S/N 0160038383
10054 Before S/N 0160038738
Figure 9-15 Brake Valve
1
2
3
8
4
6
9
10
6
11
13
12
5
14
6
15
7
K1
K2
K3
K4
K5
K6
K7
PAP4390
9-68
8042/10042/10054
8990395
8042 Before S/N 0160038988
10042 Before S/N 0160038383
10054 Before S/N 0160038738
Item
Part Number
Qty.
1001094284
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1001106845
91474454
91474442
70023037
70023038
NSS
91474450
91474434
91474458
91474456
91474455
91474447
91474443
91474446
70020680
91474459
1
1
2
2
2
1
4
2
1
1
1
1
1
1
1
1
POWER BRAKE VALVE, (no longer available, order 1001106845 for
replacement or see items 1 thru 15 for service)
POWER BRAKE VALVE, (information not available at the time of publication)
BOLT
PIN
PIN
POPPET
HOUSING
PLUG
PLUG
PLUG
SPOOL
PISTON
PISTON
PLUG
SEAT
PLUG
PLUG
K1
K2
K3
K4
K5
K6
K7
70024044
70024045
70024046
70024047
70024048
70024049
70024050
1
1
1
1
1
1
1
PREFILL PISTON KIT
COVERS KIT
SEAL KIT
MAKE-UP CHECK KIT
INLET CHECK KIT
HARDWARE KIT
WORKPORT ORIFICE KIT
8990395
Description
8042/10042/10054
Rev.
A
9-69
8042 S/N 0160038988 & After
10042 S/N 0160038383 & After
10054 S/N 0160038738 & After
21 22
20
19
18 17
23
16
24
14
13
25
49
14
26
15
15
17 27
28
30
16
22
15
14
50
48
47
29
32
46
51
41
45
31 32 33
34
35
43
40
44
39
38
37
1
36
2
3
4
6
5
8
7
9
10
11
12 52
PAL5171
9-70
8042/10042/10054
8990395
8042 S/N 0160038988 & After
10042 S/N 0160038383 & After
10054 S/N 0160038738 & After
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
49
1001106836
91474454
91474442
70020659
91474441
70020660
91474440
70020661
91474439
70020662
70020663
70023037
91474438
91474452
91474450
91474451
91474453
91514199
91474455
91474456
70020665
91474458
91514198
70020666
70020667
70020668
70020669
91474447
91474446
70020670
70020671
70020672
91514197
91474443
70020673
70020674
91474434
91474435
70020675
70020676
70020677
70020678
70020679
91474459
91474460
70020680
70020681
70020682
70023039
1
1
2
2
2
1
2
1
2
2
2
2
2
1
4
4
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
8990395
Description
BRAKE VALVE, (includes all items)
SCREW
PIN
SPRING
WIPER
COVER
WIPER
COVER
QUAD RING
PISTON
PISTON RING
PIN
SPRING
BALL
PLUG
O-RING
O-RING
BACK-UP RING
DUMP PISTON
DUMP SPOOL
SPRING
PLUG
O-RING
INLET SEAT
O-RING
RETAINER
SPRING
PISTON
SEAT
BALL
SPRING
SPRING
O-RING
PLUG
NEEDLE ROLLER
MAKE-UP CHECK
PLUG
O-RING
SPRING
SPRING GUIDE
SPRING
ORIFICE
SPRING
PLUG
O-RING
PLUG
O-RING
ORIFICE
ORIFICE
8042/10042/10054
Rev.
A
9-71
8042 S/N 0160038988 & After
10042 S/N 0160038383 & After
10054 S/N 0160038738 & After
Figure 9-15 Brake Valve (Continued)
Item
Part Number
Qty.
50
51
52
NSS
NSS
70023038
1
2
2
9-72
Description
Rev.
HOUSING
SPOOL
POPPET
8042/10042/10054
8990395
8042 S/N 0160038988 & After
10042 S/N 0160038383 & After
10054 S/N 0160038738 & After
Figure 9-15 Brake Valve (Continued)
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
9-73
9-74
8042/10042/10054
8990395
SECTION 10
ELECTRICAL
8990395
8042/10042/10054
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
ELECTRICAL
Figure 10-1 Cab Harness
22
SL1
WL1
34
THG1
THP1
IGNITION
SWITCH
3
THS1
OFF1
ON1
SWR
PHI
26A
1
OPTIONAL
ROAD LIGHTS
156
PANEL BACK LIGHT
GRN
41
BLU
26
(20F)
1
OPTIONAL
ROAD LIGHTS
154
9
8
40
47
16
6
24A
18
FULL BEAM, (24C)
38
OPTIONAL
ROAD LIGHTS
155
28
10
35
158
TURN SIGNAL, (27)
10054 ONLY
152A
DLP3
20
27C
(70A)
34
17
THS1
THG1
ON1
SWR
THP1
OFF1
18
15
DLP
106
151
32
152
1
31,21C
104
102
38
5
15
12B
16
12C
6
1
150
105
103
101
151
40
11
31
3A
12A
51
50
27D
32
23 21C
SL1
WL1
DLP1
DLP2
15
2GG
CG1
PHI
17
22
TRANSMISSION
LIGHTS
CG1
20
OPT CAB
HEADLIGHT SW. RELAY
20
153
SIAB
STP/STAP
150
105
2JJ
LIGHT SW. RELAY
PARKBRAKE DIS RELAY
STAB. LK. RELAY
NEUTRAL START RELAY
BOOM SW. RELAY
BACKUP RELAY
103
HORN/HIR
INST
101
9
IGNITION RELAY
112
104
OPI MAIN
102
8
52
113
11
HORN
SWITCH
2
6
14
45B
BRAKE PEDAL SWITCH
THROTTLE PEDAL
R
F
N
46
158
3
1
2
35
4
152
7
1
SUPPLIED WITH HARNESS
2HH
111
42
157
PARK BRAKE SWITCH
41
STABIL-TRAK
8042
WIRING DIAGRAM
2
3
4
5
7
13
7.5
15
LIGHTS
HORN/HIR
INST
21
10
HEADLIGHT SW. RELAY
13
10
SIAB
STP/STAP
8
15
10
LIGHT SW. RELAY
17
7
TRANSMISSION
PARKBRAKE DIS RELAY
19
20
8
7.5
12
OPT CAB
16
18
10
STAB. LK. RELAY
NEUTRAL START RELAY
8
IGNITION RELAY
7.5
9
7
OPI MAIN
40
BOOM SW. RELAY
BACKUP RELAY
SPARE FUSES
12
11
BRAKE BRACKET
PH4980
10-2
8042/10042/10054
8990395
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
ELECTRICAL
Figure 10-1 Cab Harness (Continued)
23
22
1
SL1
WL1
34
THG1
THP1
3
THS1
OFF1
IGNITION SWITCH
ON1
SWR
26A
156
OPTIONAL
ROAD LIGHTS
154
OPTIONAL
ROAD LIGHTS
155
OPTIONAL
ROAD LIGHTS
152A
10054 ONLY
PANEL BACK LIGHT
PHI
GRN
1
41
BLU
26
(20F)
9
8
40
47
28
16
6
24A
18
FULL BEAM, (24C)
38
10
35
158
TURN SIGNAL, (27)
DLP3
20
27C
(70A)
DLP
NOT ROAD ROAD ROAD
USEDLIGHTSLIGHTS LIGHTS
31,21C
32
1
151
152
15
WIPER
WASHER
PWR
106
104
102
38
5
15
12B
16
12C
51
3A
12A
6
1
31
150
105
103
101
151
40
11
34
17
60
THG1
ON1
SWR
THS1
OFF1
THP1
18
27D
32
50
23 21C
SL1
DLP2
WL1
DLP1
15
2GG
CG1
PHI
17
22
TRANSMISSION
CG1
LIGHTS
20
OPT CAB
HEADLIGHT SW. RELAY
20
153
SIAB
STP/STAP
150
105
2JJ
LIGHT SW. RELAY
PARKBRAKE DIS RELAY
STAB. LK. RELAY
NEUTRAL START RELAY
BOOM SW. RELAY
BACKUP RELAY
103
HORN/HIR
INST
101
9
HEATER
20
PWR
IGNITION RELAY
112
104
52
OPI MAIN
102
8
113
11
BRAKE PEDAL SWITCH
HORN
SWITCH
45B
THROTTLE PEDAL
R
F
N
46
158
3
2
1
35
4
152
7
1
SUPPLIED WITH HARNESS
2HH
111
STABIL-TRAK
42
157
41
PARK BRAKE SWITCH
10042
WIRING DIAGRAM
22
1
SL1
WL1
34
THG1
THP1
3
THS1
OFF1
ON1
IGNITION SWITCH
SWR
26A
156
OPTIONAL
ROAD LIGHTS
154
OPTIONAL
ROAD LIGHTS
155
OPTIONAL
ROAD LIGHTS
PANEL BACK LIGHT
PHI
GRN
1
41
BLU
26
(20F)
8
47
16
9
40
28
6
24A
FULL BEAM, (24C)
38
35
18
10
158
TURN SIGNAL, (27)
DLP3
DLP
NOT ROAD ROAD ROAD
USEDLIGHTSLIGHTS LIGHTS
31,21C
32
1
106
104
102
38
151
5
12B
16
12C
51
12A
6
1
11
15
40
23 21C
103
101
23
49
23
_
2GG
+
SL1
DLP2
WL1
DLP1
15
105
27D
52
32
50
34
31
150
+
152
15
_
151
20
17
WIPER
WASHER
PWR
HEATER
PWR
THS1
THG1
ON1
SWR
OFF1
THP1
18
27C
OUTRIGGER
70A
152A
49
CG1
PHI
17
22
TRANSMISSION
LIGHTS
CG1
3C
OPT CAB
PARKBRAKE
INTERLOCK
SIAB
STP/STAP
BOOM EXT.
LOCK OUT RELAY
STAB. INTERLOCK
RELAY
20
HEADLIGHT SW. RELAY
20
153
150
105
2JJ
LIGHT SW. RELAY
PARKBRAKE DIS RELAY
STAB. LK. RELAY
NEUTRAL START RELAY
103
HORN/HIR
INST
101
9
BOOM EXT.
INTERLOCK
IGNITION RELAY
B A
112
104
OPI MAIN
102
8
BOOM SW. RELAY
STAB.LOCK UP
RELAY
RIGHT OUTRIGGER
LOCK RELAY
BACKUP RELAY
3
113
2J
2
LEFT OUTRIGGER
LOCK RELAY
11
3A
BRAKE PEDAL SWITCH
HORN
SWITCH
45B
CAB
GROUND
STUD
THROTTLE PEDAL
R
F
N
46
M
3
152
4
1
2
158
45
F
M
35
7
35
7
F
152
152
1
2HH
111
42
41
41
M
F
NOT
USED
F
70A
24
41
F
NOT
USED
107
107
F
M
51
PARK BRAKE SWITCH
52
45
10054
WIRING DIAGRAM
PH4990
8990395
8042/10042/10054
10-3
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
ELECTRICAL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
10-4
Part Number
Qty.
1001092192
Ref
1001107358
Ref
1001092193
Ref
1001107359
Ref
1001092195
Ref
1001107360
Ref
7301818
8307106
8307111
8307003
8305002
8307027
8229233
8229234
8229235
8582007
8225119
8229238
8229237
8305624
8229233
8229237
8307002
8305004
8307109
7139271
1
4
3
3
3
1
3
4
1
5
7
2
2
1
1
1
2
2
2
1
1001107355
1
8223025
8303540
7301514
1
2
1
Ref
Ref
Description
ELECTRICAL INSTALLATION, (8042 Before S/N 0160038967 including
0160038971 & 0160038984), (not available to order, see items 1 thru 22 and
Figure 10-2 for service)
ELECTRICAL INSTALLATION, (8042 S/N 0160038967 & After excluding
0160038971 & 0160038984), (not available to order, see items 1 thru 22 and
0160038375), (not available to order, see items 1 thru 23 and Figure 10-2 for
service)
0160038375, (not available to order, see items 1 thru 23 and Figure 10-2 for
service)
ELECTRICAL INSTALLATION, (10054 Before S/N 0160038740 excluding
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723), (not
available to order, see items 1 thru 22, item 24 and Figure 10-2 for service)
ELECTRICAL INSTALLATION, (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723), (not
CAB HARNESS
FLAT WASHER, 5/16
FLAT WASHER, #10
LOCKWASHER, #10
HEX NUT, #10-24
LOCKWASHER, 5/16, (external tooth)
FUSE, 7.5 AMP, (Brown)
FUSE, 10 AMP, (Red)
FUSE, 20 AMP, (Yellow)
SPARE FUSE CLIP
SEALED RELAY, 12V
FUSE, 40 AMP, (Orange)
FUSE, 15 AMP, (Blue)
LOCKNUT, 1/4
FUSE, 7.5 AMP, (Brown), (8042 & 10054)
FUSE, 15 AMP, (Blue), (10042)
LOCKWASHER, 1/4
HEX NUT, 1/4-20
WASHER, 1/4
BRAKE SWITCH BRACKET, (8042 Before S/N 0160038967 including
0160038971 & 0160038984), (10042 Before S/N 0160038368 including
0160036713, 0160036715, 0160036721 & 0160036723)
BRAKE SWITCH BRACKET, (8042 S/N 0160038967 & After excluding
0160038971 & 0160038984), (10042 S/N 0160038368 & After excluding
0160038375), (10054 S/N 0160038740 & After including 0160021270,
0160036713, 0160036715, 0160036721 & 0160036723)
SERVICE BRAKE SWITCH
ECM CAB HARNESS
OUTRIGGER HARNESS, (see Figure 10-3 for details)
LOGIC HARNESS, (see Figure 10-3 for details)
8042/10042/10054
Rev.
F
C
G
C
F
C
E
8990395
Before S/N 0160040220
excluding 0160039850, 0160040126 thru 0160040129
& 0160040171
ELECTRICAL
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-5
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
23
SL1
WL1
34
THG1
THP1
THS1
OFF1
3
IGNITION SWITCH
ON1
SWR
26A
PANEL BACKLIGHT
41
BLU
26
(20F)
8
47
16
OPTIONAL
ROADLIGHTS
154
61
GRN
1
OPTIONAL
ROADLIGHTS
156
PHI
6
24A
FULLBEAM, (24C)
38
OPTIONAL
ROADLIGHTS
155
9
40
28
35
18
10
158
TURNSIGNAL,(27)
DLP3
NOT ROAD ROAD
USED LIGHTS LIGHTS
1
32
151
152
DLP
ROAD
LIGHTS
31,21C
17
WIPER
WASHER
PWR
HEATER
PWR
THS1
THP1
THG1
ON1
SWR
OFF1
18
20
27C
OUTRIGGER
152A
15
106
104
38
102
40
5
15
31
105
103
101
151
16
12B
6
1
11
34
150
12C
51
12A
23
SL1
DLP2
WL1
DLP1
15
50
27D
52
32
21C
2GG
CG1
PHI
17
22
TRANSMISSION
LIGHTS
CG1
OPTCAB
20
HEADLIGHTSW.RELAY
20
153
SIAB
STP/STAP
150
LIGHTSW.RELAY
105
2JJ
PARKBRAKEDISRELAY
103
HORN/HIR
INST
101
STAB.LK.RELAY
9
NEUTRALSTARTRELAY
IGNITIONRELAY
112
104
OPIMAIN
102
8
BOOMSW.RELAY
BACKUPRELAY
113
11
3A
BRAKE PEDAL SWITCH
HORN
SWITCH
45B
CAB
GROUND
STUD
THROTTLE PEDAL
R
F
N
46
158
3
4
1
2
35
M
152
F
M
7
F
152
152
45
1
2HH
51
111
42
41
41
NOT
USED
M
41
F
NOT
USED
107
157
107
F
M
STABI-TRAK
50
PARK BRAKE SWITCH
8042
43
GRD WIRES
24
27
25
HEADLIGHT
SW.
RELAY
10054 ONLY
TRANSMISSION
LIGHTS
24
HORN/HIR
INST
21
OPTCAB
LIGHTSW.
RELAY
38
46
51
54
STAB.LK.
RELAY
BOOMSW.
RELAY
PARKBRAKE
DISRELAY
NEUTRAL
START
RELAY
OPTCAB
BACKUP
RELAY
OPIMAIN
27
IGNITION
RELAY
26
25
22
28
24
27
28
FUSEPANEL
10-6
25
24
SIAB
STP/STAP
34
39
45
52
8
SPAREFUSES
19
8042/10042/10054
PH5040
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
23
SL1
WL1
34
THG1
THP1
3
THS1
OFF1
IGNITIONSWITCH
ON1
SWR
26A
156
OPTIONAL
ROADLIGHTS
154
OPTIONAL
ROADLIGHTS
61
155
OPTIONAL
ROADLIGHTS
1
41
BLU
26
(20F)
PANEL BACKLIGHT
PHI
GRN
8
47
16
9
40
28
6
24A
FULLBEAM, (24C)
38
35
18
10
158
TURNSIGNAL,(27)
DLP3
THS1
THP1
THG1
SWR
ON1
OFF1
DLP
NOT ROAD ROAD ROAD
USED LIGHTS LIGHTS LIGHTS
31,21C
32
1
151
152
27C
OUTRIGGER
70A
18
17
WIPER
WASHER
PWR
HEATER
PWR
152A
15
106
104
38
102
40
1
11
15
5
151
12B
16
12C
51
12A
6
23
34
31
105
103
101
27D
21C
23
+ _
SL1
WL1
DLP1
DLP2
15
52
32
50
20
150
2GG
49
PHI
CG1
17
22
TRANSMISSION
CG1
OPTCAB
LIGHTS
20
HEADLIGHTSW.RELAY
20
153
SIAB
STP/STAP
150
LIGHTSW.RELAY
105
2JJ
HORN/HIR
INST
101
STAB.LK.RELAY
9
BOOMEXT.
LOCKOUTRELAY
PARKBRAKEDISRELAY
103
IGNITIONRELAY
NEUTRALSTARTRELAY
112
104
OPIMAIN
102
8
BOOMSW.RELAY
BACKUPRELAY
3
113
2
2J
11
115
3A
BRAKEPEDALSWITCH
HORN
SWITCH
45B
CAB
GROUND
STUD
THROTTLEPEDAL
R
F
N
46
VIEWA-A
M
3
152
4
1
2
158
F
M
35
7
35
7
F
152
45
152
1
2HH
111
42
41
M
41
107
F
NOT
USED
F
NOT
USED
70A
41
F
107
F
M
51
PARKBRAKESWITCH
52
45
10042
23
SL1
WL1
34
THG1
THP1
3
THS1
OFF1
IGNITIONSWITCH
ON1
SWR
26A
PANEL BACKLIGHT
61
1
OPTIONAL
ROADLIGHTS
156
OPTIONAL
ROADLIGHTS
155
OPTIONAL
ROADLIGHTS
41
BLU
26
(20F)
154
PHI
GRN
8
47
16
9
40
28
6
24A
FULLBEAM, (24C)
38
35
18
10
158
TURNSIGNAL,(27)
DLP3
THG1
ON1
SWR
THS1
OFF1
THP1
DLP
NOT ROAD ROAD
LIGHTS
USED LIGHTS
32
1
151
152
ROAD
LIGHTS
31,21C
20
27C
17
WIPER
WASHER
PWR
HEATER
PWR
70A
18
OUTRIGGER
152A
15
106
104
38
102
31
105
103
101
5
151
12B
16
12C
51
12A
6
1
11
15
40
34
150
23
27D
52
32
23
+ _
SL1
WL1
DLP1
DLP2
15
50
21C
2GG
49
CG1
PHI
17
22
TRANSMISSION
CG1
3C
LIGHTS
OPTCAB
PARKBRAKE
INTERLOCK
SIAB
STP/STAP
BOOMEXT.
LOCKOUTRELAY
STAB.INTERLOCK
RELAY
20
HEADLIGHTSW.RELAY
20
153
150
105
2JJ
LIGHTSW.RELAY
PARKBRAKEDISRELAY
STAB.LK.RELAY
NEUTRALSTARTRELAY
BOOMSW.RELAY
BACKUPRELAY
103
BOOMEXT.
INTERLOCK
HORN/HIR
INST
101
9
IGNITIONRELAY
B A
112
104
OPIMAIN
8
102
STAB.LOCKUP
RELAY
RIGHTOUTRIGGER
LOCKRELAY
3
113
2J
2
LEFTOUTRIGGER
LOCKRELAY
11
215
3A
BRAKEPEDALSWITCH
HORN
SWITCH
45B
CAB
GROUND
STUD
THROTTLEPEDAL
F
R
N
46
VIEWA-A
1
M
3
152
4
2
158
F
M
35
7
35
7
F
152
45
152
1
2HH
111
42
41
41
M
107
F
F
NOT
USED
NOT
USED
70A
41
F
107
F
M
51
PARKBRAKESWITCH
52
45
8990395
10054
8042/10042/10054
PH5050
10-7
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
Item
8
19
21
22
23
24
25
26
27
28
34
38
39
43
45
46
50
51
52
54
61
115
215
10-8
Part Number
Qty.
Description
Rev.
1001119175
Ref
C
1001119174
Ref
1001117610
Ref
1001107355
8223025
8582007
8225119
1001128396
8229233
8229233
8229234
8229235
8229237
8229237
8229238
8303540
8305002
8305004
8305624
8307002
8307003
8307027
8307106
8307109
8307111
1001104036
1
1
5
7
1
3
4
4
1
3
2
2
2
3
2
1
2
3
1
4
2
3
1
Ref
Ref
ELECTRICAL INSTALLATION, (8042), (not available to order, see items 8 thru
61 and Figure 10-2 for service)
61, item 115 and Figure 10-2 for service)
BRAKE SWITCH BRACKET
BRAKE LIGHTS MOMENTARY SWITCH
SPARE FUSE CLIP
SEALED RELAY
ECM CAB HARNESS
FUSE, 7.5 AMP, (8042 & 10042)
FUSE, 7.5 AMP, (10054)
FUSE, 10 AMP
FUSE, 20 AMP
FUSE, 15 AMP, (8042 & 10042)
FUSE, 15 AMP, (10054)
FUSE, 40 AMP
HEX NUT, #10-24
HEX NUT, 1/4-20
LOCKNUT, 1/4-20
LOCKWASHER, 1/4
LOCKWASHER, #10
LOCKWASHER, EXTERNAL TOOTH, 5/16
WASHER, 5/16
WASHER, 1/4
WASHER, #10
CAB HARNESS
OUTRIGGER HARNESS, (10042), (see Figure 10-3 for details)
LOGIC HARNESS, (10054), (see Figure 10-3 for details)
8042/10042/10054
C
C
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-9
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
ELECTRICAL
Figure 10-2 Engine Harness
13
17
18
19
20
21
14
12
15
22
23
24
25
1
26
20
21
29
30
31
27
16
16
33
32
3
4
6
2
8
5
11
10-10
8042/10042/10054
9
10
7
8
PH4200
8990395
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
ELECTRICAL
Item
Part Number
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
7150714
8270134
7150745
7150746
7138830
8310344
8307204
8305645
8307110
8307026
8270620
1
1
1
1
1
2
2
3
1
1
1
Ref
13
14
15
16
17
18
19
20
21
22
8305004
8307002
8584001
2
2
AR
Ref
1
1
1
3
3
Ref
23
24
25
26
27
28
29
30
31
32
33
8310041
8305201
8220073
8223217
8223232
8035276
8270221
8307022
8305043
8035805
7112592
ENGINE HARNESS
BATTERY, 12V
SINGLE BATTERY NEGATIVE CABLE
SINGLE BATTERY POSITIVE CABLE
BATTERY HOLD-DOWN
FLAT WASHER, 3/8
LOCKNUT, 3/8
FLAT WASHER, 3/8
HORN, (includes mounting hardware)
BACK-UP ALARM, (no longer available, use kit 2915184 on Figure 10-2 with
S/N ranges 8042 - 0160014888 & After, 10042 - 0160014861 & After & 10054
- 0160014890 & After for replacement)
HEX NUT, 1/4-20
LOCKWASHER, 1/4
TIE WRAP
BOOM ANGLE SENSOR, (see Figure 2-1 for details)
STARTER, (includes starter solenoid)
LOCKWASHER, M10
HEX JAM NUT, M10
HEX JAM NUT, M5-0.8
LOCKWASHER, M5
LOW OIL PRESSURE SENDER, (no longer available, use kit 2915063 on
Figure 10-2 with S/N ranges 8042 - 18991 thru 19987 & 0160002332 thru
0160014865, 10042 - 19031 thru 19987 & 0160002332 thru 0160014697 &
10054 - 19080 thru 19987 & 0160002332 thru 0160014864 for replacement)
LOCKWASHER, #8, (external tooth)
HEX NUT, #8-32 BRASS
SLIP-ON MALE TERMINAL, #10 SCREW
WATER TEMPERATURE SENDER
TRANSMISSION TEMPERATURE SWITCH
FUEL RUN SOLENOID, (not shown)
ALTERNATOR
LOCKWASHER, M8
HEX NUT, M8-1.25
DIODE PAC
BOOM EXTEND INTERLOCK WIRE ASSY, (10054 only)
8990395
8033340
8307023
8305438
8310077
8310078
1
1
1
1
1
1
1
1
1
2
1
8042/10042/10054
Rev.
10-11
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865
10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697
10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864
ELECTRICAL
17
19
18
K1
9
51
14
8042 BEFORE S/N 0160012743
10042 BEFORE S/N 0160012748
10054 BEFORE S/N 0160012750
16
13
9
54
55
56
7
7
8
5
53
4
41
21
6
3
5
2
22
3
52
1
15
42
20
32
30
2
41
23
31
26
21
24
25
26
24
29
3
33
25
28
34
12
27
44
11
35
43
44
36 37
49
45
10 22
50
45
46
46
47
41 42
41
42
38
39
40
48
PH4242
10-12
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865
10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697
10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864
ELECTRICAL
Item
Part Number
Qty.
Description
Rev.
1
7301515
1
G
4923267
1
8220366
8220357
8220364
8229243
8229234
8220553
8223232
8223532
3
7
1
3
4
2
1
Ref
4360609
1
8305008
8584001
8270620
8223244
2
AR
1
1
Ref
2
1
Ref
ENGINE HARNESS, (includes items 2 thru 7), (8042 S/N 18991 thru 19987 &
0160002332 thru 0160012533), (10042 S/N 19031 thru 19987 & 0160002332
thru 0160012505), (10054 S/N 19080 thru 19987 & 0160002332 thru
0160012542)
ENGINE HARNESS, (includes items 2 thru 7), (8042 S/N 0160012559 thru
0160014865), (10042 S/N 0160012588 thru 0160014861), (10054 S/N
0160012558 thru 0160014864)
CIRCUIT BOARD, 3 DIODE
CLEAR VES-PAC COVER
MINI FUSE, 7.5A
MINI FUSE, 10A
RESISTOR
LOW OIL PRESSURE SENDER, (8042 S/N 18991 thru 19987 & 0160002332
thru 0160012742), (10042 S/N 19031 thru 19987 & 0160002332 thru
0160012747), (10054 S/N 19080 thru 19987 & 0160002332 thru 0160012749),
(no longer available, use kit 2915063 for replacement)
LOW OIL PRESSURE SENDER, (8042 S/N 0160012743 & After),
(10042 S/N 0160012748 & After), (10054 S/N 0160012750 & After)
HEX NUT, 3/8-16
TIE WRAP
HORN
LOCKWASHER, M10
BACK-UP ALARM, (no longer available, use kit 2915184 on Figure 10-2 with
S/N ranges 8042 - 0160014888 & After, 10042 - 0160014861 & After, 10054 0160014890 & After for replacement)
FLAT WASHER, 1/4
HEX LOCKNUT, 1/4-20
BATTERY HOLD-DOWN
LOCKNUT, 3/8
WASHER, 3/8
BATTERY HOLD-DOWN BOLT
NEGATIVE BATTERY CLAMP
POSITIVE BATTERY CLAMP
POSITIVE BATTERY TERMINAL INSULATOR
BATTERY, 12V
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE
FLAT WASHER, 1/2
GRID HEATER BATTERY-FUSE CABLE
GROUND BATTERY CABLE
POWER BATTERY CABLE
STARTER TERMINAL, 90 DEGREES
LOCKWASHER, M12, (external tooth)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
8990395
8307023
7112592
4711400
8305624
7301841
8305645
83071110
8304014
8270147
8270148
7301893
8270144
7301522
7301523
7300343
8307112
10701363
7301524
7301836
7301835
6621412
8310650
2
2
1
4
5
3
2
2
2
2
1
1
1
1
1
2
1
1
1
4
8042/10042/10054
D
10-13
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865
10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697
10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864
ELECTRICAL
Figure 10-2 Engine Harness (Continued)
Item
Part Number
Qty.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
7300344
8307220
8303533
8307221
8305038
8229260
8229259
8303545
8307219
7301448
8225122
7301525
7301829
4923283
1
1
2
4
3
2
2
10
10
2
2
2
1
1
52
53
54
55
56
8303777
7310012
8310041
8305201
8220073
2
1
1
1
1
NEGATIVE STARTER BUS BAR
PLAIN WASHER, M12
PLAIN WASHER, M10
HEX NUT, M10X1.50
MEGA FUSE BLOCK, (includes nuts & lockwasher)
MEGA FUSE, 125A
PLAIN WASHER, M6
GRID HEATER FUSE RELAY CABLE
GRID HEATER RELAY, (includes nuts & lockwasher)
RELAY MOUNTING BRACKET
PRESSURE SWITCH JUMPER, (8042 S/N 0160012743 & After),
(10042 S/N 0160012748 & After), (10054 S/N 0160012750 & After)
FUSIBLE LINK, 150AMP
LOCKWASHER, #8, (external tooth)
HEX NUT, #8-32 BRASS
SLIP-ON MALE TERMINAL, #10 SCREW
K1
2915063
1
PRESSURE SWITCH KIT, (includes items 9 & 51)
10-14
Description
8042/10042/10054
Rev.
8990395
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865
10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697
10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864
ELECTRICAL
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-15
8042 S/N 0160014888 thru 0160029584
10042 S/N 0160014861 thru 0160029583
10054 S/N 0160014890 thru 0160029586
ELECTRICAL
8042 S/N 0160014888 THRU 0160016705
10042 S/N 0160014861 THRU 0160016668
10054 S/N 0160014890 THRU 0160016706
19
17
19
18
66
18
55
17
67
9
51
14
11
16
13
40
37
K1
7
7
8
59
5
4
41
6
3
5
21
3
2
1
30
12
44
56
61
62
63
64
43
45
58
45
10-16
26
24
25
65
34
36 37
49
46
23
26
25
46
44
57
50
31
28
45
11
46
47
48
53
21
24
33
10 22
54
29
3
60
41
23 20
32
2
52
42
41 42
41
42
27
35
38
39
40
PH4724
8042/10042/10054
8990395
8042 S/N 0160014888 thru 0160029584
10042 S/N 0160014861 thru 0160029583
10054 S/N 0160014890 thru 0160029586
ELECTRICAL
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
4923364
8220366
8220357
8220364
8229243
8229234
8220552
8223232
4360609
835008
8584001
8270620
8223244
7112592
Use Kit K1
1
3
7
1
3
4
2
1
1
2
AR
1
1
Ref
1
1
8270621
1
4711400
8305624
91401299
3311508
8307110
91081640
8270147
8270148
7301893
0400075
7301522
7301523
7300343
8307112
10701363
7301524
7301836
7301835
6621412
8310650
7300344
8307220
8303533
8307221
8305038
8229260
8229259
8303545
8307219
2
2
1
2
2
2
2
2
2
2
1
1
1
1
1
2
1
1
1
4
1
1
2
5
3
2
2
10
10
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
8990395
Description
ENGINE HARNESS, (includes items 2 thru 7)
CLEAR VES-PAC COVER
MINI FUSE, 7.5A
MINI FUSE, 10A
RESISTOR
LOW OIL PRESSURE SENDER
HEX NUT, 3/8-16
TIE WRAP
HORN
BACK-UP ALARM, (8042 S/N 0160014888 thru 0160016705), (10042 S/N
0160014861 thru 0160016668), (10054 S/N 0160014890 thru 0160016706),
(no longer available, use kit 2915184 for replacement)
BACK-UP ALARM, (8042 S/N 0160016727 thru 0160029584), (10042 S/N
0160016784 thru 0160029583), (10054 S/N 0160016729 thru 0160029586)
FLAT WASHER, 1/4
HEX LOCKNUT, 1/4-20
BATTERY HOLD-DOWN
LOCKNUT, 5/16-18
WASHER, 3/8
BATTERY, 12V
FLAT WASHER, 1/2
POWER BATTERY CABLE
PLAIN WASHER, M12
PLAIN WASHER, M10
HEX NUT, M10X1.50
MEGA FUSEBLOCK, (includes nuts & lockwasher)
MEGA FUSE, 125A
PLAIN WASHER, M6
8042/10042/10054
Rev.
D
10-17
8042 S/N 0160014888 thru 0160029584
10042 S/N 0160014861 thru 0160029583
10054 S/N 0160014890 thru 0160029586
ELECTRICAL
Item
Part Number
Qty.
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
7301448
8225122
7301525
0903311
4923283
8303777
7310012
8307023
0641406
77383377
8310431
7125811
8406105
8305047
8750027
8769128
8310009
8307004
3576433
86683480
2
2
2
1
1
2
1
2
2
1
4
AR
1
2
1
1
1
1
Ref
1
2
K1
2915184
1
10-18
Description
Rev.
PRESSURE SWITCH JUMPER
LOCKWASHER, M10
HEX HD CAPSCREW, 1/4-20X3/4, GR5,
STARTER RELAY, 75 AMP
LOCKWASHER, 5/16
CONDUIT
TUBE CLIP
HEX NUT, M6X1.00
TWIN CLAMP SET
COVER PLATE
LOCKWASHER, 5/16
MOUNTING BAR
BUTT CONNECTOR
BACK-UP ALARM SERVICE KIT, (includes items 17 thru 19, 55, 66 & 67)
8042/10042/10054
8990395
8042 S/N 0160014888 thru 0160029584
10042 S/N 0160014861 thru 0160029583
10054 S/N 0160014890 thru 0160029586
ELECTRICAL
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-19
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
ELECTRICAL
6
103
104
105
307
309
7
17
116
136
137
103
121
122
123
106
107
109
110
49
115
116
147
148
174
175
176
12
111
36
40
150
152
171
172
173
5
52
308
133
125
124
8
9
10
11
110
124
134
26
306
115
116
129
130
128
133
127
24
124
125
115
116
147
148
114
138
139
140
141
144
116
145
146
147
142
143
5
45
44
25
50
22
39
19
202
15
203
18
32
28
115
116
131
132
154
155
156
157
33
18
33
23
47
42
305
3
301
302
303
304
34 40
21
42
41
37
39
42
14
201
2
41
20
13
41
43
46
204
203
27
48
37
114
116
137
153
16
202
32
101
102
103
30
10-20
112
113
115
116
142 120
143
1
39
116
136
137
31
126
4
116
132
158
159
160
161
162
117 118
112
113
115
116
120
149
150
151
152
124
112
113
131
132
127
39
37
35
38
36
29
8042/10042/10054
PAP4370
8990395
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Item
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
8990395
Part Number
Qty.
1001092192
Ref
1001107358
Ref
1001092193
Ref
1001107359
Ref
1001092195
Ref
1001107360
Ref
1001091900
7301835
7301836
8270620
8584001
8305624
8270621
8310078
8310077
8307022
8305043
8307109
8225122
8307112
1001093290
1
1
1
1
AR
2
1
3
3
1
1
2
1
1
1
Ref
2
2
1
1
1
1
1
2
2
1
1
1
1
1
2
2
7301893
8307023
1001095336
8229260
10701363
7301522
8406105
8303745
8406302
7300343
7301524
7301448
7301525
7301523
8270147
8270148
Description
0160038971 & 0160038984), (not available to order, see items 1 thru 51, item
0160038971 & 0160038984), (not available to order, see items 1 thru 51, item
0160038375), (not available to order, see items 1 thru 51, item 53 and
0160038375), (not available to order, see items 1 thru 51, item 53 and
ELECTRICAL INSTALLATION, (10054 Before S/N 0160038740 excluding
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723), (not
ELECTRICAL INSTALLATION, (10054 S/N 0160038740 & After including
0160021270, 0160036713, 0160036715, 0160036721 & 0160036723), (not
ENGINE HARNESS, (includes items 101 thru 176)
POWER BATTERY CABLE
HORN
TIE WRAP
HEX LOCKNUT, 1/4-20
BACK-UP ALARM
LOCKWASHER, M5
HEX JAM NUT, M5-0.8
LOCKWASHER, M8
HEX NUT, M8-1.25
FLAT WASHER, 1/4
FLAT WASHER, 1/2
LOCKWASHER, M10
MEGA FUSE, 150A
MEGA FUSEBLOCK, (includes nuts & lockwasher)
TUBE CLIP
HOSE CLAMP, 1-1/4 DIA.
8042/10042/10054
Rev.
F
C
G
C
F
C
G
10-21
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Item
Part Number
Qty.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
101
102
103
104
105
106
107
109
110
111
112
113
114
115
116
117
118
120
121
122
123
124
125
126
127
128
129
130
131
6621412
7300344
8303533
8305038
8307220
8307221
8310650
8307219
8303545
8303777
8310431
8305047
1001091985
77383377
7310012
0641406
8307004
7124451
7112592
8310687
8220548
77373229
77363230
8220549
70021824
8220551
70020891
8220552
70021825
70022735
8220944
8220945
8220357
8220086
8220081
8226234
8229243
8220088
8220550
77363246
70022736
8220010
8220164
8220366
8220008
8220042
8220883
8220889
8220084
1
1
2
3
1
5
4
6
6
2
2
1
1
1
1
2
2
1
1
2
1
14
42
1
21
2
6
2
2
1
4
4
4
28
48
3
1
8
1
1
5
10
1
2
4
1
2
2
9
10-22
Description
HEX NUT, M10X1.50
PLAIN WASHER, M12
PLAIN WASHER, M10
PLAIN WASHER, M6
LOCKWASHER, 5/16
HEX NUT, M6X1.00
DUAL BATTERY HOLD DOWN, (includes items 201 thru 204)
STARTER RELAY, 75 AMP
HEX HD CAPSCREW, 1/4-20X3/4, GR5,
LOCKWASHER, 5/16
CONDUIT (not shown)
STARWASHER, 6mm
CONNECTOR
SOCKET TERMINAL
CAVITY PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
RECEPTACLE
SECONDARY LOCK
RING TERMINAL
CONNECTOR
PACKARD TPA
COVER
TERMINAL
CABLE SEAL
MINI FUSE, 10A
MINI FUSE, 7.5A
CAVITY PLUG
CONNECTOR
CONNECTOR CAP
TERMINAL
RING TERMINAL
RING TERMINAL
DIODE BOARD
TERMINAL
RING TERMINAL
CONNECTOR
PACKARD TPA
TERMINAL, FEMALE
8042/10042/10054
Rev.
A
8990395
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Item
Part Number
Qty.
132
133
134
135
136
137
138
139
140
141
142
143
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
164
165
170
171
172
173
175
176
201
202
203
204
301
302
303
304
305
306
307
8220089
8220051
8220012
8220175
8220951
8220167
8220536
70022737
70022738
70022739
8220937
4460842
8220886
8220087
8220890
8220885
1001117068
8220124
70022741
8220158
8220954
8220927
8220928
8220931
8220932
8220929
8220930
8220161
8220123
8220887
80963056
4460850
4460312
4460590
4460591
4461215
77363347
70022746
0400075
3311508
90200382
91401299
8750027
8769128
8310009
8307004
11
3
2
1
2
8
2
8
8
24
7
14
1
1
3
2
1
3
1
3
1
1
1
1
1
1
1
1
1
14
1
1
2
1
1
3
4
1
2
2
2
1
1
1
1
1
Ref
1
1
8990395
8223232
4360609
Description
Rev.
CABLE SEAL
TERMINAL
TERMINAL
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CABLE SEAL
SEAL PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
PACKARD TPA
CONNECTOR
CONNECTOR
TERMINAL
PACKARD TPA
CABLE SEAL
CONNECTOR
CONNECTOR
PACKARD TPA
CONNECTOR SEAL
SLIDE LOCK
CONNECTOR
PACKARD TPA
TERMINAL
CABLE SEAL
TERMINAL
CONNECTOR
ERMINAL
TERMINAL
CONNECTOR
PACKARD TPA LOCK
CAVITY PLUG
TERMINAL
SEONDARY LOCK
BATTERY, 12V
LOCKNUT, 5/16-18
BATTERY HOLD-DOWN
TWIN CLAMP SET
COVER PLATE
LOCKWASHER, 5/16
LOW OIL PRESSURE SENDER
8042/10042/10054
10-23
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Item
Part Number
Qty.
308
309
8223244
4923283
1
1
10-24
Description
Rev.
PRESSURE SWITCH JUMPER
8042/10042/10054
8990395
8042 & 10054 S/N 0160029593 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
10042 S/N 0160029607 thru 0160040218
ELECTRICAL
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-25
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
FUEL
SENDER
BOOM
ANGLE
SENSOR
BLACK WIRE
17
2A
BLUE WIRE
HYDR OIL
TEMP SW.
BROWN WIRE
13
151
2X
2T 10 35
31
33
BACK-UP
ALARM
59
STEER SELECT
VALVE
+
_
+
_
9
8
2B
2C
2J
GRID
HEATER
103B 102B 104B
UPPER KOSTAL CONNECTOR
18
15
LOWER KOSTAL CONNECTOR
-
105B
106
2G
101B
_
+
_
+
_
+
_
BPS1
BPM1
BP1
20
BN
48
2E
41A
BNW
2K
51
BNF
B+
2H
BNE
B-
CHG3
58
BNH
A B
BOOM EXTEND
SOLENOID
41B
NOT USED
BNP
ROUTE GRID
HEATER CABLES
BEHIND AIR
CLEANER
2F
NOT USED
+
27D
2K
51
AB1
AC
2H
SECONDARY FUNCTION
VALVE
+
AB2
27C
150B
14
PH1
DI
DD
SL
WL
ML
WSL
2R 23 49
41
9
40
28
215
6
2Y
161
8
47
TIE WRAP,
LOOSE PIGTAIL
PLUGS TO HARNESS USING
LOOP ON CONNECTOR CAP
16
24A
18
10
162
SEE TRANSMISSION DIODE
CIRCUIT BOARD ORIENTATION
GHO
32
GHR
SWR
FUSE
ON1
RTS
PH1A
TRANSMISSION DIODES
TAPE BACKTO HARNESS
THS
OFF1
106
THG
THP
40
38
24A 158
35
2
158
13
28A
2
47A
20
27C
34
31
150
105
103
101
BOOM EXTEND
2
17
47B
15
2
106
28B
104
2
12B
214
102
151
27D
+
_
VIOLET
BLK
GREEN
F
E
D
C
A
BROWN
BLUE
BLK
PINK
B
F
E
D
C
A
49
B
49
STAB.
CYL.
23
_ +
23
TRANSMISSION DIODE
CIRCUIT BOARD ORIENTATION
A B C
D E F
150A VIOLET
105A GREEN
104 YELLOW
2D BLACK
D E F
103A BLUE
101A BROWN
102A PINK
2DD BLACK
A B C
THIS CONNECTOR ON BOARD
MUST CONNECT TO BLACK
WIRE ON HARNESS.
44
53
20
36
47
51
41
2
9
16
48
37
40
49
57
15
35
56
42
55
62
12
20
29
58
13
1
7
33
43
66
14
30
17
101
102
103
104
10-26
14
18
20
31
64
3
60
63
5
10
6
11
65
62
4
8042/10042/10054
PAP4350
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
Item
1
2
3
4
5
6
7
9
10
11
13
14
15
17
18
20
29
31
32
33
35
36
41
42
43
44
47
48
51
53
55
56
58
59
60
62
63
64
65
8990395
Part Number
Qty.
Description
Rev.
1001119175
Ref
C
1001119174
Ref
1001117610
Ref
0641406
0761012
0791810
1320131
3290601
3290801
4711400
4812000
4831700
4831900
7099882
2
1
1
1
1
1
2
1
1
1
Ref
7099882
2
1001130307
1001130307
77383377
1001108206
7301893
1001114482
8229260
8270148
8270620
8270621
8303545
8303745
1001114671
1001117308
8305624
8305645
8307004
1001118107
8307106
8307110
1001118129
8307219
1001118245
1001128397
8310523
1001114480
8406302
1001128663
1001128665
1
2
1
1
1
1
1
1
1
1
6
2
1
1
2
1
2
1
2
1
1
6
1
1
1
1
1
1
1
WHIZ-LOCK SCREW, 1/2-13X1-1/4
HOSE CLAMP
HEX NUT, 6X1mm
HEX NUT, 8X1.25mm
WASHER, 1/4
WASHER, 10mm
BOOM SENSOR, (8042 & 10042), (no longer available, use 1001130307 for
replacement)
BOOM SENSOR, (10054), (no longer available, use 1001130307 for
replacement)
BOOM SENSOR, (8042 & 10042)
BOOM SENSOR, (10054)
BOSCH STARTER RELAY
BATTERY HOLD DOWN INSTALLATION, (includes items 101 thru 104)
BATTERY TERMINAL INSULATOR
FUSE HOLDER
BATTERY CLAMP, POSITIVE
HORN
BACK-UP ALARM
HEX HD CAPSCREW, 6X1X14mm
RELAY MOUNT BRACKET
REALY
HEX LOCKNUT, 1/4-20
HEX LOCKNUT, 3/8-16
LOCKWASHER, 5/16
GRID HEATER CABLE
WASHER, 5/16
WASHER, 3/8
WASHER, 6mm
FUSE
ENGINE HARNESS
ALTERNATOR TO STARTER CABLE
HOSE CLAMP
CABLE ENGINE BLOCK GND
8042/10042/10054
C
C
B
10-27
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
Item
Part Number
Qty.
66
101
102
103
104
214
215
1001128666
1001101043
91401281
91081640
77143006
7112592
1
1
1
2
2
1
Ref
10-28
Description
Rev.
CABLE STARTER GND
BATTERY
BATTERY HOLD DOWN BOLT
BATTERY HOLD DOWN BOLT
WHIZ-LOCK NUT, 5/16-18
BOOM EXTEND HARNESS, (10054)
HARNESS, (see Figure 10-3 for details)
8042/10042/10054
8990395
S/N 0160040220 & After
including 0160039850, 0160040126 thru 0160040129 &
0160040171
ELECTRICAL
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
10-29
ELECTRICAL
Figure 10-3 Outrigger Harness
10042/10054
3
4
1
3
4
5
6
2
Relay
Headlight
Switch
9
10
Relay
Light
Switch
7.5
Transmission
20
7.5
Outriggers
10
Lights
Opt.
Washer/Wipers
Relay
Park Brake
Disengage
Stabilizer
Relay
Park Brake
Interlock
Relay
Stabilizer
Interlock
Relay
Boom
Extend
Lockout
Relay
Stabilizer
Lock Up
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
10
10
Steer Select
Switch
10
Relay
Stabilizer
Lock
Relay
Neutral
Start
Horn/Heater
Relay
Boom
Switch
Relay
Backup
Light
Switch Relay
10
Instrument
Panel
9
10
7.5
40
Main
7.5
Boom/Outrigger
Interlock
7.5
138
146
151
154
Relay
Right
Outrigger
Lock
Boom/Outrigger
Interlock
Relay
Left
Outrigger
Lock
7
8
10054 ONLY
PH4232
10-30
8042/10042/10054
8990395
ELECTRICAL
Figure 10-3 Outrigger Harness
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
138
146
151
154
7150723
7150722
8220882
8220926
8223041
8223042
8229233
8225119
7139737
8223536
8305002
8307003
8307106
8307111
1
1
4
4
1
1
2
8
1
2
1
1
1
1
8990395
Description
Rev.
WIRING HARNESS, (10042 only), (includes item 3)
LOGIC HARNESS, (10054 only), (includes item 3)
SOLENOID CONNECTOR, (includes item 4)
CONNECTOR SEAL, (not shown)
LEFT OUTRIGGER CONTROL SWITCH
RIGHT OUTRIGGER CONTROL SWITCH
FUSE, 7.5 AMP
RELAY
PRESSURE SWITCH KIT, (S/N 13198 thru 15097)
PRESSURE SWITCH, (S/N 15098 thru 19987 & 0160002332 & After)
HEX NUT, #10-24
LOCKWASHER, #10
WASHER, 5/16
WASHER, #10
8042/10042/10054
10-31
Before S/N 0160040220 excluding 0160039850,
0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Figure 10-4 Jumper Harness
1
2
3
4
5
6
7
8
35
38
6
8
9
10
16
40
40
41A
41A
47
47
20
20A
158
158
18
18
24
24
28
28
160
160A
8
16
17
7
8
9
10
11
12
13
35
38A
6
8
9
10
16
8
14
15
CONNECT 38B TO WHITE
R_TERMINAL
CONNECT 20B & 20C TO GRAY & BLACK
CHASSIS_GROUND & BAT_RTN
CONNECT 160B TO YELLOW
BATTERY +
PAP4340
10-32
8042/10042/10054
8990395
Before S/N 0160040220 excluding 0160039850,
0160040126 thru 0160040129 & 0160040171
ELECTRICAL
Figure 10-4 Jumper Harness
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1001102448
8220927
8220928
8220931
8220932
8220084
8220086
8220081
8220089
8220929
8220930
8220161
8220123
8220887
80963056
460850
80963055
4460790
1
1
1
1
1
1
14
27
4
1
1
1
1
14
1
1
1
1
8990395
Description
JUMPER HARNESS, (includes all items)
CONNECTOR
TPA, PACKARD
PACKARD CONNECTOR SEAL
PACKARD SLIDE LOCK
FEMALE PACKARD TERMINAL
PACKARD TERMINAL
PACKARD CABLE SEAL
PACKARD CABLE SEAL
PACKARD CONNECTOR
TPA, PACKARD
MALE PACKARD TERMINAL
PACKARD CABLE SEAL
PACKARD CONNECTOR
PACKARD CONNECTOR
FEMALE PACKARD TERMINAL
8042/10042/10054
Rev.
A
10-33
ELECTRICAL
10-34
8042/10042/10054
8990395
SECTION 11
DECALS
8990395
8042/10042/10054
Before S/N 0160029593
DECALS
Figure 11-1 Decals
18
30
35
32
31 34
29
VIEW A-A
15
16
1
20
36
8
17
A
A
6
7
23
10
2
11
22
12
G
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
19
G
PAP3940
11-2
8042/10042/10054
8990395
Before S/N 0160029593
DECALS
Figure 11-1 Decals (Continued)
36
3
F
4
B
5
B
E
C
27
28
9
F
E
33
C
24
13
26
25
37
VIEW B-B
VIEW C-C
21
38
33
22
VIEW F-F
8990395
VIEW E-E
8042/10042/10054
14
VIEW G-G
PAP4010
11-3
Before S/N 0160029593
DECALS
Figure 11-1 Decals
Item
Part Number
Qty.
Description
1
1706169
1706100
1706173
1706174
1706175
4110155
1706200
4110157
4110158
1706201
4110160
4110166
4110167
4108991
4110137
4110184
4110172
4110389
4105262
4107442
7301676
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1706798
7301677
1
1
1706799
7301678
1
1
1706800
1
1704885
3251813
NSS
4110226
4110242
4100181
4108302
4105171
4110339
4110217
4110186
4110218
10139087
4107462
4110188
4110187
1706300
4107971
91404299
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
GOOSENECK DECAL, 8, (8042)
GOOSENECK DECAL, 10, (10042 & 10054)
8042 MODEL NUMBER DECAL
REAR FRAME STRIPE RH DECAL
RH ENGINE DOOR STRIPE
MID FRAME STRIPE RH DECAL
MID FRAME STRIPE LH DECAL
LH ENGINE DOOR STRIPE DECAL
REAR FRAME STRIPE LH DECAL
FRONT FRAME STRIPE RH DECAL
FRONT FRAME STRIPE LH DECAL
ELECTROCUTION HAZARD DECAL
TIP OVER HAZARD DECAL
MOVING PARTS HAZARD DECAL
BATTERY HAZARD DECAL
CARRYING PERSONNEL DECAL
BOOM ANGLE INDICATOR DECAL
BOOM EXTEND LETTERS DECAL
LOAD CHART BOOKLET, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160019859)
LOAD CHART BOOKLET, (8042 S/N 0160019946 thru 0160037768)
0160019855)
LOAD CHART BOOKLET, (10042 S/N 0160020008 thru 0160037764)
0160019851 excluding 0160019634 & 016019646)
LOAD CHART BOOKLET, (10054 S/N 0160019865 thru 0160037784 including
0160019634 & 016019646)
WEBSITE DECAL
USA DECAL
S/N PLATE
LIFT POINT/TIE DOWN DECAL
FRAME STRIPE LH DECAL
HYDRAULIC OIL FILL DECAL
HYDRAULIC OIL LEVEL DECAL
DIESEL FUEL FILL DECAL
MAINTENANCE CHART DECAL
LUBRICATION CHART DECAL, (8042)
SAFETY WALK
SIDE CONSOLE DECAL
OVERLAY LH DECAL
OVERLAY RH DECAL
WARNING ETHER STARTING DECAL
OUTRIGGER CONTACT DECAL, (10042 & 10054 only)
ESCAPE DECAL
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
11-4
8042/10042/10054
Rev.
8990395
Before S/N 0160029593
DECALS
Item
Part Number
Qty.
36
37
38
1706176
4107901
1001131271
2
1
1
SKYTRAK BOOM DECAL
DECAL ENGINE IDLE SETTING
PATENT TELEHANDLERS DECAL
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
7302189
0274263
0274272
0274271
0274547
1001120632
1001098594
1001098595
1001128530
0274072
1
1
1
1
1
1
1
1
1
1
UNITED RENTALS DECAL KIT
NATIONS RENT DECAL KIT
NES DECAL KIT
SUNSTATE DECAL KIT, (8042 & 10054 only)
H&E DECAL KIT
SUNBELT DECAL KIT
RSC DECAL KIT, (8042 & 10042 only)
RSC DECAL KIT, (10054 only)
HERTZ DECAL KIT
CUSTOMER DECAL KIT
8990395
Description
8042/10042/10054
Rev.
11-5
S/N 0160029593 & After
DECALS
Figure 11-1 Decals
42
201
59
44
45
43 38
VIEW A-A
56
18
1
20
27
101
19
11
F
59
9
A
23
13
F
10
3
55
14
58
26
15
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
22
11-6
8042/10042/10054
PAP3910
8990395
S/N 0160029593 & After
DECALS
28
30
52
VIEW B-B
VIEW E-E
VIEW INSIDE
BACK OOR
17
101
1
6
E
7
B
B
8
16
D
C
12
31
32
26
3
C
D
52
57
29
24
VIEW F-F
60
VIEW C-C
31
32
26
16
VIEW D-D
ALTERNATE LOCATION
FOR TEMS 16, 31 & 32 IF
EQUIPPED WITHDOOR FOR
FENDER OPTION
8990395
PAP3980
8042/10042/10054
11-7
S/N 0160029593 & After
DECALS
Figure 11-1 Decals
Item
Part Number
Qty.
1
1706169
1706100
1706173
1706174
1706175
4110155
1706200
4110157
4110158
1706201
4110160
4110166
4110167
1706299
1706284
1706306
1706288
1706301
1706285
1706296
1706281
1706298
1706282
4105262
4107442
1704885
3251813
NSS
4110226
4110242
4100181
4108302
4105171
4110339
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1001103930
1
1001109596
4110217
1001129510
4110186
1001129509
4110218
1001129508
10139087
4107462
4107971
1706279
4110187
1
1
1
1
1
1
1
1
1
1
1
1
3
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
26
27
28
29
30
31
32
38
42
43
44
11-8
Description
Rev.
GOOSENECK DECAL, 8, (8042)
GOOSENECK DECAL, 10, (10042 & 10054)
REAR FRAME STRIPE RH DECAL
RH ENG DOOR STRIPE DECAL
MID FRAME STRIPE RH DECAL
MID FRAME STRIPE LH DECAL
LH ENG DOOR STRIPE DECAL
REAR FRAME STRIPE LH DECAL
FRONT FRAME STRIPE RH DECAL
FRONT FRAME STRIPE LH DECAL
ELECTROCUTION HAZARD DECAL, ENGLISH
ELECTROCUTION HAZARD DECAL, (ISO)
TIP OVER HAZARD, ENGLISH
TIP OVER HAZARD, (ISO)
MOVING PARTS HAZARD DECAL, ENGLISH
MOVING PARTS HAZARD DECAL, (ISO)
BATTERY HAZARD DECAL, ENGLISH
BATTERY HAZARD DECAL, (ISO)
CARRYING PERSONNEL DECAL, ENGLISH
CARRYING PERSONNEL DECAL, (ISO)
BOOM ANGLE INDICATOR DECAL
BOOM EXTEND LETTERS DECAL
WEBSITE DECAL
USA DECAL
S/N PLATE
LIFT POINT, TIE DOWN DECAL
FRAME STRIPE LH DECAL
HYDRAULIC OIL FILL DECAL
HYDRAULIC OIL LEVEL DECAL
DIESEL FUEL FILL DECAL
MAINTENANCE CHART DECAL, (Before S/N 0160037804 excluding
0160037793 & 0160037799)
MAINTENANCE CHART DECAL, (S/N 0160037804 thru 0160040197
including 0160037793 & 0160037799)
MAINTENANCE CHART DECAL, (S/N 0160040212 & After)
LUBRICATION CHART, (8042), (Before S/N 0160040224)
LUBRICATION CHART, (8042), (S/N 0160040224 & After)
SAFETY WALK
SIDE CONSOLE DECAL
OUTRIGGER CONTACT DECAL, ENGLISH
OUTRIGGER CONTACT DECAL, (ISO)
RH OVERLAY DECAL, ENGLISH
8042/10042/10054
8990395
S/N 0160029593 & After
DECALS
Item
45
52
55
56
57
58
59
60
101
201
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
8990395
Part Number
Qty.
Description
1001110280
4110188
1001110282
1706300
1706098
1706850
1001092877
1706768
1001092878
1001109053
1701640
91404299
1001131271
1706176
1706798
1
1
1
1
1
1
1
1
2
1
1001106014
1001122561
1706799
1
1
1
1001106015
1001122612
1706800
1
1
1
1001106016
1001121967
1001110414
1
1
1
1001122562
1001110415
1
1
1001122613
1001110416
1
1
1001121968
1
RH OVERLAY DECAL, (ISO)
LH OVERLAY DECAL, ENGLISH
LH OVERLAY DECAL, (ISO)
ETHER START WARNING DECAL, ENGLISH
ETHER START WARNING DECAL, (ISO)
CRUSH HAZARD WARNING DECAL, ENGLISH
CRUSH HAZARD WARNING DECAL, (ISO)
NO RIDDERS DECAL, ENGLISH
NO RIDDERS DECAL, (ISO)
COOLANT FILL DECAL
MANUAL DECAL
ESCAPE DECAL
PATENT TELEHANDLERS DECAL
SKYTRAK BOOM DECAL
LOAD CHART BOOKLET, (8042), ENGLISH UNIT, (S/N 0160019946 thru
0160037768)
LOAD CHART BOOKLET, (8042), ENGLISH UNIT, (S/N 0160037799 & After)
LOAD CHART BOOKLET, (8042), METRIC UNIT
0160037764)
0160037784)
OPTIONAL LOAD CHART BOOKLET, (8042), ENGLISH UNIT,
(S/N 0160037799 & After)
OPTIONAL LOAD CHART BOOKLET, (8042), METRIC UNIT
(S/N 0160037798 & After)
(S/N 0160037793 & After)
7302189
0274263
0274272
0274271
0274547
1001120632
1001098594
1001098595
1001128530
0274072
1001140699
1
1
1
1
1
1
1
1
1
1
1
UNITED RENTALS DECAL KIT
NATIONS RENT DECAL KIT
NES DECAL KIT
SUNSTATE DECAL KIT, (8042 & 10054 only)
H&E DECAL KIT
SUNBELT DECAL KIT
RSC DECAL KIT, (8042 & 10042 only)
RSC DECAL KIT, (10054 only)
HERTZ DECAL KIT
CUSTOMER DECAL KIT
LEAVITT MACH DECAL KIT
2
1
8042/10042/10054
Rev.
11-9
DECALS
11-10
8042/10042/10054
8990395
SECTION 12
OPTIONS
8990395
8042/10042/10054
OPTIONS
Figure 12-1 Worklight System
22
23
2
13
6
1
13
16
10
8
16
13
12
4
18
14
1
13
3
14
17
2
13
2B
6
INSTRUMENT CLUSTER
BOOM
WORKLIGHT
PANEL BACK LIGHT
3D
156
WORKLIGHT
SWITCH
7.5
Transmission
4
Relay
Light
Switch
3A
RIGHT FRONT
WORKLIGHT
7 5 6
7.5
Outriggers
20
10
Lights
Opt.
Washer/Wipers
Relay
Park Brake
Disengage
10
2B
Stabilizer
10
12A
8 2 3
RIGHT REAR
WORKLIGHT
Steer Select
Switch
Relay
Stabilizer
Lock Switch
Relay
Neutral
Start
Relay
Boom
Switch
Relay
Backup
10
Horn/Heater
10
4C
Instrument
Panel
40
2B
3C
7.5
Light
Switch Relay
Main
40
2C 4A 1B
1
1C 1A 3A
20
21
CAB GROUND
2A
3B
4B
2B
LEFT REAR
WORKLIGHT
2B
LEFT FRONT
WORKLIGHT
3
PAP3990
12-2
8042/10042/10054
8990395
OPTIONS
Figure 12-1 Worklight System
Item
1
2
3
4
6
8
10
12
13
14
16
17
18
20
21
22
23
8990395
Part Number
Qty.
7150705
7150673
1001097080
7150688
1001097079
7150707
8223059
7150730
8303670
8305626
8584018
7150687
1
2
2
2
2
1
1
1
1
1
2
Ref
8036216
8036217
4
Ref
8036218
1001096314
1
5
8307204
8584001
8305645
8303622
8229233
8229238
88411094
8310109
8
32
4
4
1
1
4
4
Description
WORKLIGHT INSTALLATION, (includes all items)
WORKLIGHT ASSY, (front right & rear left sides), (includes item 13)
WORKLIGHT BRACKET, (front right & rear left)
WORKLIGHT ASSY, (front left & rear right), (includes item 13)
WORKLIGHT BRACKET, (front left & rear right)
WIRE HARNESS
WORKLIGHT SWITCH
BOOM WORKLIGHT HARNESS
HEX HD CAPSCREW, 5/16-18
LOCKNUT, 5/16-18
TIE MOUNT
WORKLIGHT, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160030566), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160030607), (10054 S/N 13198 thru 19987 & 0160002332 thru
0160030568), (no longer available, use 1001096314 for replacement)
WORKLIGHT LENS SCREW
WORKLIGHT LENS, (no longer available, use 1001096314 for
replacement)
WORKLIGHT HALOGEN BULB
WORKLIGHT, (8042 S/N 0160030567 & After), (10042 S/N 0160030608 &
After), (10054 S/N 0160030569)
FLAT WASHER, 3/8
TIE WRAP
HEX NUT, 3/8
LIGHT SWITCH FUSE, 7.5 AMP, (tan)
WORKLIGHT FUSE, 40 AMP, (orange)
CARRIAGE BOLT, 7/16-14 X 2 LG
8042/10042/10054
Rev.
I
D
D
12-3
S/N 13198 thru 19987 &
0160002332 thru 0160015215
OPTIONS
Figure 12-2 Roadlight System
14
18
14
2
101
102
103
104
105
7
12
17
1
101
102
103
104
105
11
8
6
22
16
4
5
15
18
3
21
14 17
2B
BOOM
WORKLIGHT
INSTRUMENT CLUSTER
SIDE LT
RIGHT FRONT
ROADLIGHT
156
6
20B
19
PANEL
BACK HIGH TURN
LIGHT BEAM SIGNAL
TURN SIGNAL LEVER AND
ROADLIGHT SWITCH
3D
154
155
Relay
Headlight
Switch
20F
HAZARD
SWITCH
2H
A
B
C
A
D E F
B
22
10 5 17 18 8 1 2 3
24 31
24A
2J
25
22
20
23 28A
1C
21
2B 23C 1B
28B 22C
HIGH
BEAM
7 5 6
32
31
Stabilizer
10
10
Horn/Heater
10
7.5
Light
Switch Relay
40
20
RIGHT
TAILLIGHT
2F
BRK
CAB
GROUND
32
2A
29
20D
12 3
3A
45 6
33
27
1D 26
BRAKE
SWITCH
23
5
IND
22A
SIDE LT
20A
25
26
27
28
8042/10042/10054
RIGHT REAR
WORKLIGHT
23B
26B
4C
FROM
CAB
HARNESS
L X P
1E
2G
IND
1
FLASHER
28
LEFT FRONT
ROADLIGHT
Relay
Backup
7
9
10
Steer Select
Switch
46 45B
1A 1F
10
Opt.
Washer/Wipers
Main
8 2 3
2K 4A
33
7.5
Outriggers
Instrument
Panel
21
24B
12-4
Relay
Neutral
Start
27
24C
WORKLIGHT
SWITCH
C
21B
LOW
BEAM
Relay
Park Brake
Disengage
Relay
Boom
Switch
21C
21A
Relay
Light
Switch
Relay
Stabilizer
Lock Switch
21C 12A
IND
HIGH
BEAM
20
Lights
23 12C
23A
LOW
BEAM
7.5
Transmission
4B
IND 22B
LEFT
TAILLIGHT
2E
26A
BRK
4D
20C
LEFT REAR
WORKLIGHT
2C
2B
3A
3D
PH2362
8990395
S/N 13198 thru 19987 &
0160002332 thru 0160015215
OPTIONS
Item
1
2
3
4
5
6
7
8
9
11
12
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
101
8990395
Part Number
Qty.
7148700
7150679
7150689
7150699
7150685
7150702
8036216
8036212
8036213
8036214
8036215
8036209
7150716
7150717
7150703
8036210
8036216
8036212
8036213
8036214
8036215
4923649
7150742
7150730
7150687
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
Ref
8036216
8036217
4
Ref
8036218
8229236
8303670
8305626
8307204
8584018
8584001
8305645
8303622
8225119
8229233
8223060
8223059
8223057
8500203
8303835
8310085
8307111
8229238
7150681
1
1
1
1
14
2
32
10
10
1
1
1
1
1
1
2
2
2
1
1
Description
ROADLIGHT INSTALLATION, (includes items 1 thru 29)
LH ROADLIGHT ASSY, (includes items 101 thru 105)
RH ROADLIGHT ASSY, (includes items 101 thru 105)
LH ROADLIGHT BRACKET ASSY
LH ROADLIGHT BRACKET
FRONT ROADLIGHT
HEADLIGHT LENS SCREW
HEADLIGHT LENS
HEADLIGHT BULB, 12V 60/55W
BLINKER BULB, 12V 5W
WIRING HARNESS, (includes 6-way connector)
LEFT AMBER HEADLIGHT LENS
RH ROADLIGHT BRACKET ASSY
RH ROADLIGHT BRACKET
FRONT ROADLIGHT
RIGHT AMBER HEADLIGHT LENS
HEADLIGHT LENS
HEADLIGHT BULB, 12V, 60/55W
BLINKER BULB, 12V, 5W
WIRE HARNESS
TURN SIGNAL LEVER
WORKLIGHT HARNESS
WORKLIGHT, (no longer available, use 1001096314 on Figure 12-2
S/N 0160015216 & After for replacement)
WORKLIGHT LENS, (no longer available, use 1001096314 on
Figure 12-2 S/N 0160015216 & After for replacement)
WORKLIGHT HALOGEN BULB, 12V
FUSE, 20AMP
FLAT WASHER, 3/8
TIE MOUNT
TIE WRAP
HEX LOCKNUT, 3/8
RELAY
FUSE, 7.5AMP
HAZARD SWITCH
WORKLIGHT SWITCH
BRAKE LIGHT SWITCH
FLASHER, 12V
SLOTTED PAN HD SCREW, #10-24X1/2
LOCKNUT, #10-24
WASHER, #10
FUSE, 40AMP
LH WORKLIGHT BRACKET ASSY
8042/10042/10054
Rev.
AB
AB
12-5
S/N 13198 thru 19987 &
0160002332 thru 0160015215
OPTIONS
Figure 12-2 Roadlight System (Continued)
Item
Part Number
Qty.
102
7150680
7150687
1
Ref
8036216
8036217
4
Ref
8036218
7150690
NSS
8036219
8036221
8036222
8036220
8303745
8305626
1
1
2
1
1
1
1
1
1
103
104
105
12-6
Description
Rev.
RH WORKLIGHT BRACKET ASSY
WORKLIGHT, (no longer available, use 1001096314 on Figure 12-2
S/N 0160015216 & After for replacement)
WORKLIGHT LENS, (no longer available, use 1001096314 on
Figure 12-2 S/N 0160015216 & After for replacement)
WORKLIGHT HALOGEN BULB, 12V
TAIL/INDICATOR LIGHT
TAIL LIGHT LENS SCREW
TAIL LIGHT LENS
TAIL & BRAKE LIGHT BULB, 12V, 21/5W
8042/10042/10054
8990395
S/N 13198 thru 19987 &
0160002332 thru 0160015215
OPTIONS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
12-7
S/N 0160015216 & After
OPTIONS
30
31
2
101
102
103
104
105
7
1
101
102
103
104
105
12
11
8
6
22
16
4
5
15
18
3
21
14 17
19
7
9
6
20
29
21
22
23
5
25
26
27
28
PAP4000
12-8
8042/10042/10054
8990395
S/N 0160015216 & After
OPTIONS
Item
1
2
3
4
5
6
7
8
9
11
12
14
15
16
17
18
19
20
21
22
23
25
26
8990395
Part Number
Qty.
Description
Rev.
7150704
7150679
7150689
7150699
7150685
7150702
8036216
8036212
8036213
8036214
8036215
8036209
7150716
7150717
7150703
8036210
8036216
8036212
8036213
8036214
8036215
7150741
8223073
7150730
7150687
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
Ref
J
C
C
8036216
8036217
4
Ref
8036218
1001096314
1
1
8229235
8303670
8305626
8307204
8584018
8584001
8305645
8303622
8225119
8229233
8223060
8223059
8223057
8500203
8303835
1
1
1
6
2
32
6
6
1
1
1
1
1
1
2
ROADLIGHT INSTALLATION, (includes items 1 thru 31)
LH ROADLIGHT ASSY, (includes items 101 thru 105)
RH ROADLIGHT ASSY, (includes items 101 thru 105)
LH ROADLIGHT BRACKET ASSY
LH ROADLIGHT BRACKET
FRONT ROADLIGHT, (torque nut to 7-15 lb-ft)
HEADLIGHT LENS
HEADLIGHT BULB, 12V 60/55W
BLINKER BULB, 12V 5W
LEFT AMBER HEADLIGHT LENS
RH ROADLIGHT BRACKET ASSY
RH ROADLIGHT BRACKET
FRONT ROADLIGHT, (torque nut to 7-15 lb-ft)
RIGHT AMBER HEADLIGHT LENS
HEADLIGHT LENS
HEADLIGHT BULB, 12V, 60/55W
WIRE HARNESS
TURN SIGNAL LEVER
WORKLIGHT HARNESS
WORKLIGHT, (no longer available, use 1001096314 for replacement), (8042
S/N 13198 thru 19987 & 0160002332 thru 0160030566), (10042 S/N 13198
thru 19987 & 0160002332 thru 0160030607), (10054 S/N 13198 thru 19987
& 0160002332 thru 0160030568)
WORKLIGHT LENS, (no longer available, use 1001096314 for
replacement)
After), (10054 S/N 0160030569)
FUSE, 20AMP
HEX HD CAPSCREW, 5/16X1, GR8
FLAT WASHER, 3/8
TIE MOUNT
TIE WRAP
HEX LOCKNUT, 3/8
RELAY
FUSE, 7.5AMP
HAZARD SWITCH
WORKLIGHT SWITCH
BRAKE LIGHT SWITCH
FLASHER, 12V
SLOTTED PAN HD SCREW, #10-24X1/2
8042/10042/10054
I
12-9
S/N 0160015216 & After
OPTIONS
Item
Part Number
Qty.
Description
27
28
29
30
31
101
8310085
8307111
8229238
88411094
8310109
7150681
7150680
7150687
2
2
1
4
4
1
1
Ref
8036216
8036217
8036218
1001096314
4
Ref
1
1
7150690
NSS
8036219
8036221
8036222
8036220
8303745
8305626
1
2
1
1
1
1
1
1
LOCKNUT, #10-24
WASHER, #10
FUSE, 40AMP
CARRIAGE BOLT, 7/16-14 X 2 LG
LH WORKLIGHT BRACKET ASSY
RH WORKLIGHT BRACKET ASSY
WORKLIGHT, (no longer available, use 1001096314 for replacement), (8042 S/
N 13198 thru 19987 & 0160002332 thru 0160030566), (10042 S/N 13198 thru
19987 & 0160002332 thru 0160030607), (10054 S/N 13198 thru 19987 &
0160002332 thru 0160030568)
WORKLIGHT LENS, (no longer available, use 1001096314 for replacement)
After), (10054 S/N 0160030569)
TAIL/INDICATOR LIGHT
TAIL LIGHT LENS SCREW
TAIL LIGHT LENS
TAIL & BRAKE LIGHT BULB, 12V, 21/5W
102
103
104
105
12-10
8042/10042/10054
Rev.
8990395
S/N 0160015216 & After
OPTIONS
Item
8990395
Part Number
Qty.
Description
8042/10042/10054
Rev.
12-11
8042 S/N 13198 thru 19234
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19080
OPTIONS
Figure 12-3 Swing Carriage Cylinder
12-12
8042/10042/10054
8990395
8042 S/N 13198 thru 19234
10042 S/N 13198 thru 19241
10054 S/N 13198 thru 19080
OPTIONS
Item
Part Number
Qty.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2716153
NSS
70020428
7024574
8033786
8025655
NSS
Use Kit K1
8035863
8035536
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8035862
Use Kit K1
Use Kit K1
8035861
8065062
8526011
8526007
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
AR
AR
K1
8035830
1
1
2
3
8990395
Description
Rev.
SWING CARRIAGE CYLINDER, (includes items 1 thru 22)
TUBE WELDMENT
RELIEF VALVE CARTRIDGE, (torque 30-35 lb-ft)
SEAL KIT
COUNTERBALANCE VALVE, (torque 30-35 lb-ft)
SEAL KIT
CAP
PRECISION WEARBAND
SET SCREW, 5/16-18X.5
LOCKING INSERT, (Loctite® & torque to 85-95 lb-ft)
O-RING
SQUARE RING
SQUARE PISTON SEAL
O-RING
BACK-UP RING
LOCKING INSERT
O-RING
PRECISION WEARBAND
DEEP Z-SEAL
HEAD GLAND, (torque 250-300 lb-ft)
WIPER SEAL
SQUARE RING
ROD WELDMENT
DURALON JOURNAL BEARING
LOCTITE® 271TM, (apply to item 6)
SEAL KIT, (includes items 5, 8 thru 17, 19 & 20)
8042/10042/10054
12-13
8042 S/N 19235 thru 19987 & 0160002332 & After
10042 S/N 19242 thru 19987 & 0160002332 & After
10054 S/N 19081 thru 19987 & 0160002332 & After
OPTIONS
15
14
5
13
12
5
12
15
4
2
13
12
3
14
6
5
22
11
1
7
8
9
22
16
17
K1
18
19
21
20
20 19
21
18 17
12-14
8042/10042/10054
PAP4060
8990395
8042 S/N 19235 thru 19987 & 0160002332 & After
10042 S/N 19242 thru 19987 & 0160002332 & After
10054 S/N 19081 thru 19987 & 0160002332 & After
OPTIONS
Item
Part Number
Qty.
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
2717200
8035864
70020428
7024574
8033786
8025655
70021812
8035536
8035863
70022046
8035861
8035862
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8526007
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
AR
K1
8036783
1
1
2
3
8990395
Description
SWING CARRIAGE CYLINDER, (includes items 1 thru 21)
TUBE WELDMENT
RELIEF VALVE CARTRIDGE, 2000 PSI, (torque to 30-35 lb-ft)
SEAL KIT
SEAL KIT
CAP
SET SCREW, 1/2-20X1/4, (Loctite® & torque to 85-95 lb-ft)
PISTON
DURALON JOURNAL BEARING
ROD WELDMENT
PRECISION WEARBAND
NYLON BALL
O-RING
O-RING
PISTON SEAL
O-RING
BACK-UP RING
O-RING
WIPER RING
Z-SEAL
PRECISION WEARBAND
LOCTITE® 242TM, (apply to items 5 & 9)
Rev.
C
8042/10042/10054
12-15
S/N 13198 thru 19987
& 0160002332 & After
OPTIONS
7
5
6
4
3
18
2
1
17
14
12
16
15
2
12
11
13
10
9
8
RETRACT
PORT
3
5
4 7
6
13
9 10 12 11
K1
15
EXTEND
PORT
12-16
8
8042/10042/10054
14
PA3662
8990395
S/N 13198 thru 19987
& 0160002332 & After
OPTIONS
Item
Part Number
Qty.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2716143
8036451
8036750
2900770
8035865
Use Kit K1
8035868
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
8035867
Use Kit K1
Use Kit K1
8035866
NSS
8526011
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
SIDE TILT CARRIAGE CYLINDER, (includes items 1 thru 17)
SPHERICAL BEARING
SEAL KIT
PRECISION WEARBAND
PISTON
O-RING
CAPPED T-SEAL
PRECISION WEARBAND
O-RING
BACK-UP RING
O-RING
LOCKING INSERT
DEEP Z-SEAL
WIPER SEAL
ROD WELDMENT
TUBE WELDMENT
LOCTITE® 271TM
K1
8035831
1
SEAL KIT, (includes items 4, 6 thru 12, 14 & 15)
1
2
8990395
Description
8042/10042/10054
Rev.
C, F
12-17
OPTIONS
Figure 12-5 Fender Installation
8042
107
105
102
106
103
105
3
105
101
104
5
4
2
2
105
104
1
1
K1
PA4231
12-18
8042/10042/10054
8990395
OPTIONS
Item
Part Number
Qty.
7150697
1
Ref
7150696
2
1
2
Ref
7150695
2
3
4
5
101
8310164
8307220
8307025
7150668
16
16
16
1
102
103
104
0903609
7150706
8303626
8305644
1
1
4
6
105
8305644
8307206
4
12
106
8307206
6623576
8
1
107
8303625
2
K1
7147400
1
8990395
Description
FENDER INSTALLATION, (includes items 1 thru 5)
RH FENDER & BRACKET ASSY, (includes items 101 thru 107),
(8042 S/N 13198 thru 19987 & 0160002332 thru 0160025354)
RH FENDER & BRACKET ASSY, (includes items 101 thru 105),
(8042 S/N 0160025389 & After)
LH FENDER & BRACKET ASSY, (includes items 101 thru 107),
(8042 S/N 13198 thru 19987 & 0160002332 thru 0160025354)
LH FENDER & BRACKET ASSY, (includes items 101 thru 105),
(8042 S/N 0160025389 & After)
FLAT WASHER, M12
LOCKWASHER, M12
FENDER MOUNT, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160025354)
FENDER MOUNT, (8042 S/N 0160025389 & After)
FENDER
HEX LOCKNUT, 1/2-13, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160025354)
HEX LOCKNUT, 1/2-13, (8042 S/N 0160025389 & After)
PLAIN WASHER, 1/2, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160025354)
PLAIN WASHER, 1/2, (8042 S/N 0160025389 & After)
FENDER SUPPORT, (8042 S/N 13198 thru 19987 & 0160002332 thru
0160025354)
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (8042 S/N 13198 thru 19987 &
0160002332 thru 0160025359)
Rev.
AB
AD
G
AD
G
FENDER FIELD KIT, (four wheel installation)
8042/10042/10054
12-19
OPTIONS
10042 & 10054
102
103
105
3
5
4
101
2
2
105
104
1
1
PAP16410
PH4500
12-20
8042/10042/10054
8990395
OPTIONS
Item
Part Number
Qty.
1
2
3
4
5
101
102
103
104
105
7139086
7139088
7139087
8310164
8307220
8307025
7139560
7139226
8303626
8305644
8307206
1
2
2
16
16
16
1
1
4
4
8
8990395
Description
FENDER INSTALLATION, (includes items 1 thru 5)
RH FENDER & BRACKET ASSY, (includes items 101 thru 105)
LH FENDER & BRACKET ASSY, (includes items 101 thru 105)
FLAT WASHER, M12
LOCKWASHER, M12
FENDER MOUNT
FENDER
HEX LOCKNUT, 1/2-13
PLAIN WASHER, 1/2
8042/10042/10054
Rev.
B
D
D
12-21
OPTIONS
Figure 12-6 Rotating Beacon Installation
SWITCH LOCATION ON MACHINES
WITHOUT ROADLIGHTS
2
9
2
9
VIEW A-A
SWITCH LOCATION ON CLOSED
CAB MACHINED WITH ELECTRONIC
ENGINE, ROADLIGHTS & STROBE
1
7
5
4
FROM
SWITCH
8
A
A
6
DETAIL B
3
DETAIL B
PA4240
12-22
8042/10042/10054
8990395
OPTIONS
Figure 12-6 Rotating Beacon Installation
Item
1
2
3
4
5
6
7
8
9
8990395
Part Number
Qty.
Description
Rev.
7139264
1001111074
1
1
AD
A
8500066
8223038
7139263
7139269
8036057
8036058
8526035
0100009
8229233
8223083
1
1
1
1
1
1
AR
AR
1
1
ROTATING BEACON INSTALLATION, OPEN CAB, (includes all items)
ROTATING BEACON INSTALLATION, CLOSED CAB, (includes items 1 thru 4 &
7 thru 9)
ROTATING BEACON LIGHT
BEACON SWITCH
WIRE ASSY
WIRE ASSY FROM SWITCH
UPPER WIRE DUCT, (open cab only)
LOWER WIRE DUCT, (open cab only)
SILICONE SEALANT, (open cab)
SILICONE SEALANT, (closed cab)
FUSE, 7.5AMP
BEZEL SWITCH, MIDDLE POSITION
8042/10042/10054
12-23
OPTIONS
Figure 12-7 First Boom Section Service Kit
2
3
12
16
17
16
11
15
14
10
8
1
22
20
4
21
5
6
9
7
PH4551
12-24
8042/10042/10054
8990395
OPTIONS
Figure 12-7 First Boom Section Service Kit
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
20
21
22
7302086
7302010
3460383
3460384
7300672
7300673
7300674
7300675
3423226
8065640
8303655
8305626
0641520
8520001
8760305
8769128
8769139
3423227
8305643
8520003
1
1
1
1
1
1
1
1
2
4
2
1
1
2
2
2
1
4
2
4
8990395
Description
OUTER BOOM REPLACEMENT KIT, (includes all items)
FIRST BOOM SECTION
BOOM EXTEND TUBE ASSY, (inner)
BOOM EXTEND TUBE ASSY, (outer)
BOOM TILT TUBE ASSY, (inner)
BOOM TILT TUBE ASSY, (outer)
BOOM AUX TUBE ASSY, (inner)
BOOM AUX TUBE ASSY, (outer)
BOOM PIVOT PIN
TWIN COVER PLATE
CLAMP SET, 750 DIA.
HOIST & SLAVE CYLINDER PIN
LOCKNUT, 5/8-11
8042/10042/10054
Rev.
C
12-25
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
OPTIONS
Figure 12-8 Remote Oil Filler
3
1
2
4
5
PA4531
12-26
8042/10042/10054
8990395
8042 S/N 18991 thru 19987 & 0160002332 & After
10042 S/N 19031 thru 19987 & 0160002332 & After
10054 S/N 19080 thru 19987 & 0160002332 & After
OPTIONS
Figure 12-8 Remote Oil Filler
Item
Part Number
Qty.
1
2
3
4
5
2915052
83673130
7029006
83673133
7029242
8526007
1
1
1
1
2
AR
8990395
Description
Rev.
REMOTE OIL FILLER KIT, (includes items 1 thru 4)
FILLER CAP
OIL FILLER TUBE
SEAL
HEX HD CAPSCREW, M12X1.75mm, GR8, (Loctite® & torque to 71 lb-ft)
8042/10042/10054
12-27
8042 S/N 13198 thru 19987 & 0160002332 thru 0160023104
10042 S/N 13198 thru 19987 & 0160002332 thru 0160023093
10054 S/N 13198 thru 19987 & 0160002332 thru 0160023101
OPTIONS
FUSE
7
1
11
FUSE
Figure 12-9 Ignition Switch Weather Kit
P
11
B7.5
B+
7.5
10
10
15
10
7.5
40
8
2
TRANSMISSION
7.5
LIGHTS
15
HORN/HIR
INST
9
HEADLIGHT SW. RELAY
10
10
SIAB
STP/STAP
10
LIGHT SW. RELAY
PARKBRAKE DIS RELAY
7.5
OPT CAB
STAB. LK. RELAY
5
10
NEUTRAL START RELAY
7.5
OPI MAIN
40
BOOM SW. RELAY
BACKUP RELAY
3
4
1
6
PH4730
12-28
8042/10042/10054
8990395
8042 S/N 13198 thru 19987 & 0160002332 thru 0160023104
10042 S/N 13198 thru 19987 & 0160002332 thru 0160023093
10054 S/N 13198 thru 19987 & 0160002332 thru 0160023101
OPTIONS
Figure 12-9 Ignition Switch Weather Kit
Item
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
2915160
0700608
0903311
4461101
4461102
4461103
4811700
4923332
4923334
8225119
77383377
4360690
1
2
1
1
1
1
2
1
1
1
1
1
8990395
Description
IGNITION SWITCH REPLACEMENT KIT, (includes all items)
HEX HD CAPSCREW, 6X16
RELAY MODULE
SECONDARY LOCK
LOCKING WEDGE RELAY
WASHER, 6mm
RETROFIT FRAME HARNESS
RETROFIT CAB HARNESS
RELAY
STARTER RELAY
IGNITION SWITCH
8042/10042/10054
Rev.
B
12-29
OPTIONS
Figure 12-10 Exhaust Upgrade Kit
2
8
1
10 13
20
16
15
17
19
5
18
6
11
12
14
4
15
3
6
PAP3880
12-30
8042/10042/10054
8990395
OPTIONS
Figure 12-10 Exhaust Upgrade Kit
Item
1
2
3
4
5
6
8
10
11
12
13
14
15
16
17
18
19
20
8990395
Part Number
Qty.
1001102305
1001101397
1001100296
1001101396
0641718
8310109
83683175
0641624
8307005
1001100978
4751700
4751600
1001101193
8405202
8275247
1001120927
0701215
0701216
1
1
1
1
2
2
2
2
2
1
2
2
2ft
2
1
1
1
1
Ref
Description
EXHAUST UPGRADE KIT, (includes items 1 thru 19)
EXHAUST BRACKET
EXHAUST PIPE
MOUNTING BRACKET
MUFFLER CLAMP, 2-1/2”
HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 7.5-13.5 lb-ft)
LOCKWASHER, 3/8
MUFFLER
WASHER, 7/16
WASHER, 3/8
FIBERGLASS SLEEVE, 2-1/2 IN DIA
GEAR CLAMP
MUFFLER CLAMP, 3 INCH
EXHAUST SUPPORT BRACKET
8042/10042/10054
Rev.
E
12-31
OPTIONS
12-32
8042/10042/10054
8990395
SECTION 13
RECOMMENDED SPARE PARTS
The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
2713452
7112452
7112452
7111572
7082311
7082342
7082362
7096882
7096702
7118892
Boom Assembly
Boom Hose (8042 & 10042), (see Figure 8-3)
Boom Hose (10054), (see Figure 8-3)
Boom Hose, (10054), (see Figure 8-8)
Wear Pad, (see Section 2)
Insert, Wear Pad, (see Section 2)
Shim, 0.07, (see Section 2)
Shim, 0.13, (see Section 2)
Spacer, 0.62, (see Section 2)
Spacer, 0.5, (see Section 2)
Quick Attach Pin, (see Figure 2-5)
7138290
8024000
7139077
8272017
8080613
8036544
Engine, (8042 S/N 13198 thru 18990), (10042 S/N 13198 thru 19030), (10054 S/N 13198
thru 19079)
Engine Filter Kit, 250 Hour, (see Figure 4-1)
Filler Breather Assy, (see Figure 9-11)
Fan, (see Figure 4-1)
Fan Belt, (see Figure 4-1)
Fan Spacer, (see Figure 4-1)
8024049
8024050
7139077
8272027
8036605
7029270
1001111849
1001111850
7139077
2060045
1001105996
70020357
70020358
70020350
8990395
Engine, (8042, 10042 & 10054 S/N 18991 thru 19987 & 0160002332 thru 0160029586)
Fan Belt, (see Figure 4-1), (8042 S/N 18991 thru 0160014865), (10042 S/N 19031 thru
0160014861), (10054 S/N 19080 thru 0160014864)
Fan Belt, (8042 S/N 0160014880 thru 0160029592), (10042 S/N 0160015021 thru
0160029606), (10054 S/N 0160014890 thru 0160029593)
Engine, (8042 & 10054 S/N 0160029593 thru 0160038983), (10042 S/N 0160029593 thru
0160038370)
Fan, (see Figure 4-1), (8042 & 10054 S/N 0160029593 thru 0160038983), (10042 S/N
0160029593 thru 0160038370)
24” Fan, (see Figure 4-1), (8042 & 10054 S/N 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171), (10042 S/N
160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 &
0160040171)
Engine Oil Filter Element, (see Figure 4-1)
Dipstick, (see Figure 4-1)
8042/10042/10054
Qty./Machine
2
1
1
AR
AR
AR
AR
AR
AR
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
13-1
Part Number
Description
Qty./Machine
7139077
1001098559
70021852
8036204
70021854
Engine, (S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129
& 0160040171)
Engine Oil Filter Element, (see Figure 4-1)
Dipstick, (see Figure 4-1)
2
1
1
1
1
8223049
1600429
8160080
1319726
1319433
7027211
7027211
80304173
1319472
1321155
8224045
8036295
8035386
8036746
8035386
8035780
8036786
8035780
8035326
8035326
8036747
13-2
Drive Train
Transmission Selector Control, (see Figure 7-3), (8042 S/N 13198 thru 19987 &
0160002332 thru 0160014248), (10042 S/N 13198 thru 19987 & 0160002332 thru
0160015195), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160015198)
Transmission Selector Control, (see Figure 7-3), (8042 S/N 0160015216 & After),
(10042 S/N 0160015292 & After), (10054 S/N 0160015218 & After)
Throttle Cable, (8042 S/N 13198 thru 18990), (10042 S/N 13198 thru 19030),
(10054 S/N 13198 thru 19079), (see Figure 7-2)
Transmission Filter, (see Figure 5-32)
Wheel End Bushing, (see Section 5)
Front Wheel End Seal, (see Figure 5-5)
Rear Wheel End Seal, (see Figure 5-13)
Wheel Hub Seal, (see Section 5)
Wheel Hub Bearing, (see Section 5)
Axle Wheel Hub O-Ring, (see Section 5)
Hydraulic System
Boom Joystick Assy, (see Figure 7-5)
Boom Extend/Retract Cylinder Seal Kit, (see Figure 9-1), (8042 & 10054 S/N 13198 thru
19987 & 0160002332 & After), (10042 S/N 13198 thru 18397)
Boom Lift/Lower Cylinder Seal Kit, (8042 S/N 13198 thru 19145), (10042 S/N 13198 thru
19241), (10054 S/N 13198 thru 19113), (see Figure 9-2)
Boom Lift/Lower Cylinder Seal Kit, (8042 S/N 19146 thru 0160030716), (10042 S/N
19242 thru 0160030708), (10054 S/N 19114 thru 0160030712), (see Figure 9-2)
Boom Lift/Lower Cylinder Seal Kit, (8042 S/N 0160030721 & After), (10042 S/N
0160030767 & After), (10054 S/N 0160030719 & After), (see Figure 9-2)
Attachment Tilt Cylinder Seal Kit, (8042 S/N 13198 thru 19791), (10042 S/N 13198 thru
Attachment Tilt Cylinder Seal Kit, (see Figure 9-3) ), (8042 S/N 19792 thru 19987 &
0160002332 thru 0160004653), (10042 S/N 19789 thru 19987 & 0160002332 thru
0160004558), (10054 S/N 19746 thru 19987 & 0160002332 thru 0160006099)
Attachment Tilt Cylinder Seal Kit, (8042 S/N 0160004670 & After), (8042 S/N
0160004673 & After), (10054 S/N 0160006120 & After), (see Figure 9-3)
Frame Sway Cylinder Seal Kit, (8042 S/N 13198 thru 0160004653 & 0160005695 &
After), (10042 S/N 13198 thru 0160004558 & 0160005669 & After), (10054 S/N 13198
thru 0160004654 & 0160005697 & After), (see Figure 9-4)
Stabil-Trak Cylinder Seal Kit, (8042 S/N 13198 thru 19145), (10042 S/N 13198 thru
Stabil-Trak Cylinder Seal Kit, (see Figure 9-5), (8042 S/N 19146 thru 19987 &
0160002332 & After), (10042 S/N 19242 thru 19987 & 0160002332 & After), (10054
S/N 19114 thru 19987 & 0160002332 & After)
8042/10042/10054
1
1
1
1
4
2
2
4
8
4
1
1
1
1
1
1
1
1
1
1
1
8990395
Part Number
Description
Qty./Machine
8034695
Slave Cylinder Seal Kit, (8042 S/N 13198 thru 0160003866 & 0160004670 & After),
0160003864 & 0160004676 & After), (see Figure 9-6)
Outrigger (Rosenboom) Cylinder Seal Kit, (S/N 13198 thru 19987 & 0160002332 thru
01600002914), (see Figure 9-7)
Outrigger (Energy) Cylinder Seal Kit, (S/N 01600002940 & After), (see Figure 9-7)
1
8035519
8036784
8035981
70021495
70022178
8035830
8036783
8035831
8320265
7301252
7138740
7139077
7024441
8223217
8223244
7118222
8990395
10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379,
0160038381 & 0160038383
10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723
Steering Cylinder Seal Kit, (8042 Front Axle Before S/N 828785 & Rear Axle S/N
955403), (10042 Front Axle Before S/N 1285172 & Rear Axle S/N 949494), (10054
Front Axle Before S/N 1285172 & Rear Axle S/N 949494), (see Figure 5-5 &
Figure 5-13)
Steering Cylinder Seal Kit, (8042 Front Axle S/N 828785 & Rear Axle S/N 955403 &
After), (10042 Front Axle S/N 1285172 & Rear Axle S/N 949494 & After), (10054 Front
Axle S/N 1285172 & Rear Axle S/N 949494 & After), (see Figure 5-5 & Figure 5-13)
10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379,
0160038381 & 0160038383
10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715,
0160036721 & 0160036723
Steering Cylinder Seal Kit, (see Figure 5-5 & Figure 5-13)
Swing Carriage Cylinder Seal Kit, (8042 S/N 13198 thru 19234), (10042 S/N 13198 thru
Swing Carriage Cylinder Seal Kit, (8042 S/N 19235 thru 19987 & 0160002332 & After),
(10042 S/N 19242 thru 19987 & 0160002332 & After), (10054 S/N 19081 thru 19987 &
0160002332 & After), (see Figure 12-3)
Side Tilt Carriage Cylinder Seal Kit, (S/N 13198 thru 19987 & 0160002332 & After),
(see Figure 12-4)
Hydraulic Filter Element, (Before S/N 0160040220 excluding 0160039850, 0160040126
thru 0160040129 & 0160040171), (see Figure 9-11)
Hydraulic Filter Element, (S/N 0160040220 & After including 0160039850, 0160040126
thru 0160040129 & 0160040171), (see Figure 9-11)
Tank Strainer, (see Figure 9-11)
Filler/Breather, (see Figure 9-11)
Fluid Level Sight Gauge, (see Figure 9-11)
Electrical
Engine Coolant Temperature Sender, (8042 S/N 13198 thru 18990), (10042 S/N 13198
thru 19030), (10054 S/N 13198 thru 19079), (see Figure 10-2)
Engine Coolant Temperature Sender, (8042 S/N 18991 thru 19987 & 0160002332 thru
0160040218), (10042 S/N 19031 thru 19987 & 0160002332 thru 0160040218), (10054
S/N 19080 thru 19987 & 0160002332 thru 0160040218), (see Figure 10-2)
Fuel Level Sender Assy, (see Figure 9-11)
8042/10042/10054
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
13-3
Part Number
2915184
8270621
4360690
8270221
7029525
70023287
70021849
8033340
7026666
70020352
70021850
8270620
Description
Back-up Alarm Kit, (see Figure 10-2), (8042 S/N 13198 thru 0150016705), (10042 S/N
13198 thru 0160016668), (10054 S/N 13198 thru 0160029586)
Back-up Alarm, (see Figure 10-2), (8042 S/N 0160016727 & After), (10042 S/N
0160016784 & After), (10054 S/N 0160016729 & After)
Ignition Switch, (see Figure 7-4), (8042 S/N 0160023253 & After), (10042 S/N
0160023341 & After), (10054 S/N 0160023254 & After)
Alternator, (8042 S/N 13198 thru 18990), (10042 S/N 13198 thru 19030),
Alternator, (8042 S/N 0160014880 thru 0160029592 & 0160038984 thru 0160040218
excluding 0160039850, 0160040126 thru 0160040129 & 0160040171), (10042
S/N 0160015021 thru 0160029606 & S/N 0160038371 thru 0160040218 excluding
0160039850, 0160040126 thru 0160040129 & 0160040171), (10054 S/N 0160014890
thru 0160029593), (see Figure 4-1)
Alternator, (8042 & 10054 S/N 0160029593 thru 0160038983), (10042 S/N 0160029593
thru 0160038370), (see Figure 4-1)
Alternator, (S/N 0160040220 & After including 0160039850, 0160040126 thru
0160040129 & 0160040171), (see Figure 4-1)
Starter, (8042 S/N 13198 thru 18990), (10042 S/N 13198 thru 19030), (10054 S/N 13198
thru 19079), (see Figure 4-1)
Starter, (8042 S/N 18991 thru 0160029592), (10042 S/N 19031 thru 0160029606),
Starter, (8042 S/N 0160029593 thru 0160040218 excluding 0160039850, 40126 thru
40129 & 40171), (10042 S/N 0160029607 thru 0160040218 excluding 0160039850,
40126 thru 40129 & 40171), (10054 S/N 0160029594 thru 0160040218 excluding
0160039850, 40126 thru 40129 & 40171), (see Figure 4-1)
Starter, (S/N 0160040220 & After including 0160039850, 0160040126 thru
0160040129 & 0160040171), (see Figure 4-1)
Horn, (see Figure 10-2)
31200352
8990396
31200353
8990395
Misc
Ignition Key With Cover, (see Figure 7-4)
Door Key, Square, (see Figure 6-4)
Door Key, Round, (see Figure 6-4)
Hydraulic Test Kit
Digital Test Kit
Owners/Operators Manual, (8042), (S/N 18991 thru 19984 & 0160002332 thru
0160029584)
0160029583)
0160029586)
Operation & Safety Manual, (8042, 10042 & 10054), (S/N 0160029593 & After)
Service Manual, (S/N 18991 thru 19984 & 0160002332 thru 0160029592)
Service Manual, (S/N 0160029593 & After)
Parts Manual
80304484
80304480
Special Tools
Pry Bar Set, ZF Axle
Two-armed Puller, ZF Axle
8035807
8342808
70021948
70000652
70000101
8990500
8990501
8990502
13-4
Qty./Machine
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8042/10042/10054
8990395
Part Number
7025854
70010241
70010239
70023172
70023173
70023174
70022872
70022873
70022871
7029740
7029739
7029738
70010244
70010245
70022866
70022867
80304492
70110101
80304498
70010281
70010283
70010284
80304497
7025856
70010243
80304486
70010240
70010285
70010282
70023175
8990395
Description
Threaded Ring, M105X3, ZF Axle
Two-armed Puller, 160-150mm, ZF Axle & Transmission
Gripping Insert Super, ZF Axle
Back-off Insert, Rear ZF Axle
Eye Bolt Assortment, ZF Axle & Transmission
Internal Extractor, 45-58mm, ZF Axle & Transmission
Internal Extractor, 70-100mm, ZF Axle
Counter Support, Rear, ZF Axle & Transmission
Driver, ZF Axle
Driver, ZF Axle
Driver, ZF Axle
Internal Extractor, ZF Axle
Counter Support, ZF Axle
Spanner, ZF Axle
Torque Spanner, 5-45Nm, ZF Axle
Wheel Bolt Puller Basic Set, ZF Axle
Driver, ZF Axle
Handle, ZF Axle
Slotted Nut Wrench, ZF Axle
Installer, ZF Axle
Installer, ZF Axle
HP-Pump, ZF Axle
Striker, ZF Axle
Measuring Hub, 9/16in-18UNF
Gripping Insert Super, ZF Axle
Extracting Tool, ZF Axle
Assembly Ring, ZF Axle
Driver, ZF Axle
8042/10042/10054
Qty./Machine
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
13-5
Part Number
13-6
Description
8042/10042/10054
Qty./Machine
8990395
SECTION 14 PART NUMBER INDEX
PART NUMBER INDEX
Part Number
Page
0100009 ....................... 12-23
01000113-11, 4-9, 4-13, 4-14,
4-17, 7-17, 7-19
0100019 ..................1-9, 1-16
0240156 ......................... 3-43
0274072 ................11-5, 11-9
0274263 ................11-5, 11-9
0274271 ................11-5, 11-9
0274272 ................11-5, 11-9
0274547 ................11-5, 11-9
0275810 ......................... 4-35
0275819 ......................... 4-35
0275861 ......................... 4-23
0275912 ......................... 4-39
0275913 ......................... 4-39
0400075 ............10-17, 10-23
0641405 ......................... 3-38
0641406 ....4-35, 4-39, 10-18,
10-22, 10-27
0641410 ......................... 4-49
0641506 ......................... 4-35
0641510 ..................4-9, 4-47
0641520 ..............8-13, 12-25
0641522 ......................... 4-13
0641538 ......................... 8-53
0641607 ................4-35, 4-39
0641611 ......................... 4-35
06416123-11, 4-25, 4-39, 8-61
0641616 ......................... 4-59
0641624 .....4-57, 4-59, 12-31
0641712 ......................... 4-55
0641718 .....4-51, 4-57, 12-31
0641826 ......................... 4-13
0641832 ........................... 4-9
0642032 ..................3-7, 3-11
0642216 ........................... 1-9
0642222 ........................... 1-9
0642228 ......................... 4-13
0642628 ........................... 1-9
0642640 ...........1-15, 5-3, 5-7
0681810 ......................... 3-11
0681826 ......................... 4-17
0682036 ....................5-3, 5-7
0682228 ......................... 4-17
0691616 ......................... 4-41
0700608 ....................... 12-29
0700610 ........................... 6-3
0700812 ......................... 4-17
0701021 ......................... 4-14
0701214 ...........4-5, 4-9, 4-13
0701215 ................4-6, 12-31
0701216 ..............4-13, 12-31
0711014 ......................... 4-17
0711019 ......................... 4-17
0741610 ......................... 3-11
0760810 ......................... 4-25
0761012 ....................... 10-27
0761015 ......................... 4-61
0791810 ....................... 10-27
8990395
Part Number
Page
0860520 ......................... 3-37
09020003 ....................... 3-45
0903311 ............ 10-18, 12-29
0903609 ....................... 12-19
0903638 ......................... 4-47
0903642 .................. 4-9, 4-13
0903643 ........................... 4-9
0903677 .................. 4-9, 4-13
0930020 ......................... 3-41
1001001413 .......... 4-35, 4-39
1001001853 .......... 4-35, 4-39
1001081043 ................... 6-27
1001081045 .......... 6-27, 6-29
1001081046 ................... 6-29
1001081049 .......... 6-27, 6-29
1001081072 .......... 6-27, 6-29
1001081073 ................... 6-29
1001081280 ..................... 6-7
1001081310 .......... 6-23, 6-25
1001081375 .......... 6-27, 6-29
1001081376 .......... 6-27, 6-29
1001090063 ................... 3-11
1001090064 ................... 3-11
1001090134 ................... 9-63
1001090140 ................... 3-11
1001091082 ..................... 4-9
1001091752 ................... 9-61
1001091900 ................. 10-21
1001091985 ................. 10-22
1001091992 ................... 4-35
1001092192 ........ 10-4, 10-21
1001092193 ........ 10-4, 10-21
1001092195 ........ 10-4, 10-21
1001092280 ................... 3-37
1001092391 ................... 3-31
1001092481 ................... 3-37
1001092482 ................... 3-37
1001092877 ................... 11-9
1001093134 ................... 8-37
1001093135 ................... 8-37
1001093136 ................... 8-57
1001093137 ................... 8-57
1001093140 ................... 3-37
1001093171 .......... 3-29, 3-38
1001093273 ................... 3-43
1001093290 ................. 10-21
1001093303 .......... 4-55, 4-57
1001093377 .......... 3-19, 3-43
1001093465 ................... 3-43
1001093891 ................... 4-23
1001093892 ................... 4-23
1001093944 ................... 4-23
1001094010 ............ 4-9, 4-14
1001094284 ................... 9-69
1001094330 ................... 3-43
1001094357 ................... 4-55
1001094786 ..................... 1-9
1001094787 ..................... 1-9
1001094830 ................... 3-43
Part Number
Page
1001094877 ..................... 1-9
1001094897 ................... 1-13
1001095336 ................. 10-21
1001095418 ................... 3-15
1001095810 ................... 3-37
1001096019 ................... 3-37
1001096020 ................... 3-37
1001096021 ................... 3-37
1001096023 ................... 3-37
1001096024 ................... 3-37
1001096025 ................... 3-37
1001096306 ................... 3-37
100109631412-3, 12-9, 12-10
1001096328 ................... 4-35
1001096333 ................... 4-35
1001096404 ................... 2-10
1001096425 ................... 4-59
1001096429 ................... 4-17
1001096435 ................... 4-41
1001096436 ................... 4-41
1001096452 ................... 4-36
1001096459 ................... 4-17
1001096462 ................... 4-17
1001096479 ................... 4-17
1001096484 ................... 4-49
1001097046 ................... 1-16
1001097072 ................... 3-37
1001097079 ................... 12-3
1001097080 ................... 12-3
1001097168 ................... 3-38
1001097565 ................... 4-41
1001097566 ................... 4-17
1001097568 ................... 4-25
1001097569 ................... 4-25
1001097585 ................... 4-47
1001097721 ................... 2-15
1001097735 ..........2-25, 2-27
1001097993 ................... 6-29
1001098089 ................... 2-13
1001098559 ................... 4-17
1001098582 ................... 3-38
1001098594 ..........11-5, 11-9
1001098595 ..........11-5, 11-9
1001098769 ..................... 2-9
1001098977 ................... 4-49
1001099113 ................... 3-11
1001099115 ................... 3-11
1001099351 ................... 3-23
1001099687 ..................... 5-3
1001099688 ..................... 5-3
1001099901 ................... 3-27
1001099902 ................... 3-27
1001100005 ......5-123, 5-124
1001100009 ................. 5-127
1001100217 ................... 4-25
1001100218 ................... 9-61
1001100220 ................... 8-61
1001100222 ................... 8-61
1001100223 ................... 8-61
8042/10042/10054
Part Number
Page
1001100227 ................... 3-19
1001100228 ................... 3-19
1001100229 ................... 3-19
1001100257 ................... 4-57
1001100258 ................... 4-57
1001100284 ...... 5-123, 5-124
1001100296 ........ 4-57, 12-31
1001100324 ................. 5-123
1001100822 ..................... 3-3
1001100823 ..................... 3-3
1001100824 ..................... 3-3
1001100967 ................... 3-21
10011009784-57, 4-59, 12-31
1001101043 ................. 10-28
1001101080 ............ 4-9, 4-14
1001101085 ................... 6-21
1001101115 ................... 3-19
1001101116 ................... 3-19
10011011934-57, 4-59, 12-31
1001101396 ................. 12-31
1001101397 ................. 12-31
1001101845 .......... 2-25, 2-27
1001101867 ................... 2-27
1001101956 ................... 3-11
1001102305 ........ 4-53, 12-31
1001102306 ................... 4-55
1001102378 ................... 3-11
1001102448 ................. 10-33
1001102813 ................... 3-38
1001102844 ..................... 6-3
1001102931 ................... 4-25
1001102933 ................... 4-25
1001103113 ..................... 7-3
1001103144 8-25, 8-29, 8-33,
8-37, 8-41, 8-46
1001103147 ................... 9-57
1001103150 ................... 9-57
1001103152 ................... 9-57
1001103153 .......... 8-21, 9-57
1001103182 ................... 9-65
1001103291 ................... 4-17
1001103509 . 6-17, 6-27, 6-29
1001103619 . 1-16, 5-27, 5-69
1001103623 ..................... 8-7
1001103628 ................... 5-11
1001103629 ................... 5-11
1001103633 ................... 5-53
1001103637 ................... 3-37
1001103730 ................... 3-37
1001103736 ................... 3-37
1001103930 ................... 11-8
1001104036 ................... 10-8
1001105428 ................... 1-16
1001105703 ................. 5-127
1001105704 ................. 5-127
1001105705 ................. 5-127
1001105892 ................... 6-17
1001105897 ................... 4-13
1001105976 ................... 4-39
14-1
PART NUMBER INDEX
Part Number
Page
1001105991 ................... 4-14
1001105996 ................... 4-13
1001106014 ................... 11-9
1001106015 ................... 11-9
1001106016 ................... 11-9
1001106346 ................... 1-15
1001106376 ................... 4-13
1001106380 ................... 4-13
1001106836 ............ 8-7, 9-71
1001106845 ................... 9-69
1001107355 .......... 10-4, 10-8
1001107358 ........ 10-4, 10-21
1001107359 ........ 10-4, 10-21
1001107360 ........ 10-4, 10-21
1001107525 ..................... 5-3
1001107589 ..................... 5-3
1001107664 ................... 1-16
1001107692 ................... 1-15
1001107744 ................... 1-16
1001107746 ................... 1-16
1001108206 ................. 10-27
1001108668 ................... 3-48
1001109007 ................... 6-17
1001109010 ................... 4-39
1001109011 ................... 4-39
1001109053 ................... 11-9
1001109230 ................... 4-39
1001109404 ..................... 8-3
1001109406 ................... 6-17
1001109417 ............ 6-7, 6-27
1001109478 ................... 6-11
1001109596 ................... 11-8
1001110280 ................... 11-9
1001110282 ................... 11-9
1001110414 ................... 11-9
1001110415 ................... 11-9
1001110416 ................... 11-9
1001110483 ................... 1-15
1001110704 ................... 3-15
1001111074 ................. 12-23
1001111112 ................... 6-23
1001111190 .......... 3-15, 3-48
1001111556 ................... 4-49
1001111557 ................... 4-49
1001111559 ................... 4-17
1001111562 ................... 4-41
1001111568 ................... 1-13
1001111569 ................... 1-13
1001111821 ................... 4-41
1001111849 ............ 4-9, 4-14
1001111850 .......... 4-10, 4-14
1001112747 ................... 4-49
1001112749 ................... 4-25
1001112774 ................... 4-41
1001112775 ................... 4-41
1001113511 ................... 4-25
1001114012 ................... 4-59
1001114013 ................... 4-59
1001114040 ................... 4-59
14-2
Part Number
Page
1001114480..................10-27
1001114482..................10-27
1001114495.......... 4-35, 4-39
1001114671..................10-27
1001114675......................6-3
1001114780.......... 4-39, 4-41
1001116838....................5-53
1001117068..................10-23
1001117244....................4-41
1001117308..................10-27
1001117610........ 10-8, 10-27
1001117636....................8-13
1001117642....................8-13
1001117696....................8-13
1001117714....................8-13
1001118107..................10-27
1001118129..................10-27
1001118245..................10-27
1001119055....................8-45
1001119056....................8-45
1001119107....................8-45
1001119174........ 10-8, 10-27
1001119175........ 10-8, 10-27
1001120179..................5-127
1001120632.......... 11-5, 11-9
1001120914....................3-11
1001120915....................3-11
1001120927..................12-31
1001120928....................4-13
1001121085..................5-124
1001121102..................5-127
1001121104..................5-127
1001121967....................11-9
1001121968....................11-9
1001122561....................11-9
1001122562....................11-9
1001122612....................11-9
1001122613....................11-9
1001125530....................1-13
1001125774....................6-29
1001125837....................6-29
1001125838....................6-11
1001126234....................6-29
1001128396....................10-8
1001128397..................10-27
1001128530.......... 11-5, 11-9
1001128663..................10-27
1001128665..................10-27
1001128666..................10-28
1001129508....................11-8
1001129509....................11-8
1001129510....................11-8
1001130307..................10-27
1001131179....................1-13
1001131271.......... 11-5, 11-9
1001132458....................1-13
1001132514......................3-7
1001132551....................7-17
1001132552....................7-19
Part Number
Page
1001134961 ................... 9-61
1001135002 ................... 9-49
1001135055 ................... 8-45
1001137512 ................... 3-31
1001140699 ................... 11-9
1001141427 ..................... 6-3
10139087 .............. 11-4, 11-8
10268515 .....4-45, 4-47, 4-49
10268516 .....4-45, 4-47, 4-49
1060379 ......................... 3-38
10700205 ....................... 4-23
1070136310-13, 10-17, 10-21
10705034 ....................... 3-45
10717672 ....8-25, 8-29, 8-33,
8-37, 8-45
10731702 ....................... 5-91
107317095-113, 5-114, 5-117
10731744 ....................... 5-95
10731748 ....................... 5-91
10731751 ....................... 5-91
10731789 .............. 5-47, 5-83
10731790 .............. 5-27, 5-69
10731845 ...5-97, 5-99, 5-103
10731913 ....................... 5-93
10731949 ....5-29, 5-33, 5-37,
5-71, 5-75
10731959 ..................... 5-109
10732063 .......... 5-113, 5-117
10732064 ..................... 5-113
10732071 ..................... 5-111
10732072 ..................... 5-111
10732095 ....................... 5-91
10732150 .............. 1-11, 1-13
10733183 .............. 4-45, 4-47
10837923 ....................... 9-53
10837943 ....................... 9-54
10839156 ..................... 5-109
1101056 ................ 5-43, 5-79
1101312 .......4-45, 4-47, 4-49
1101313 .......4-45, 4-47, 4-49
1101841 ....................... 5-121
1170021 ........................... 3-7
1170024 ........................... 3-7
1170054 ......................... 3-11
1170057 ......................... 3-11
1313932 ......................... 5-56
1319203 ......................... 5-91
1319204 ......................... 5-91
1319205 ......................... 5-91
1319206 ......................... 5-91
1319207 ......................... 5-91
1319209 ......................... 5-91
1319210 .......5-43, 5-79, 5-91
1319211 ......................... 5-91
1319212 ......................... 5-91
1319213 ......................... 5-91
1319214 ................ 5-37, 5-75
1319333 ......................... 5-55
1319334 ......................... 5-55
8042/10042/10054
Part Number
Page
1319335......................... 5-55
1319336......................... 5-55
1319337......................... 5-55
1319338......................... 5-55
1319339......................... 5-55
1319340......................... 5-55
1319341......................... 5-55
1319342......................... 5-55
1319343......................... 5-55
1319344......................... 5-55
1319345......................... 5-55
1319346......................... 5-55
1319347......................... 5-55
1319348......................... 5-55
1319349......................... 5-55
1319350......................... 5-55
1319351......................... 5-55
1319352......................... 5-55
1319353....... 5-18, 5-55, 5-60
1319354......................... 5-55
1319355......................... 5-55
1319356......................... 5-55
1319357......................... 5-55
1319358......................... 5-55
1319359......................... 5-55
1319360......................... 5-55
1319361......................... 5-55
1319362......................... 5-55
1319363......................... 5-55
1319364......................... 5-55
1319365......................... 5-55
1319366......................... 5-55
1319367......................... 5-55
1319369......................... 5-55
1319370......................... 5-55
1319371......................... 5-55
1319372......................... 5-55
1319373......................... 5-55
1319374......................... 5-55
1319375......................... 5-55
1319376......................... 5-55
1319377......................... 5-55
1319378......................... 5-56
1319379......................... 5-56
1319380......................... 5-56
1319381......................... 5-56
1319382......................... 5-56
1319383......................... 5-56
1319384......................... 5-56
1319385......................... 5-56
1319386......................... 5-56
1319387......................... 5-56
1319388......................... 5-56
1319389......................... 5-56
1319390......................... 5-56
1319391......................... 5-56
1319393......................... 5-56
1319394......................... 5-56
1319395......................... 5-56
8990395
PART NUMBER INDEX
Part Number
Page
1319396 ......................... 5-56
1319397 ......................... 5-56
1319398 ......................... 5-56
1319399 ......................... 5-56
1319400 ......................... 5-56
1319401 ......................... 5-56
1319402 ......................... 5-56
1319406 ......................... 5-56
1319412 ......................... 5-63
1319414 ................5-21, 5-63
1319415 ................5-21, 5-63
13194235-25, 5-27, 5-67, 5-69
1319425 ......5-25, 5-29, 5-33,
5-67, 5-71
1319429 ................5-25, 5-67
1319431 .......5-29, 5-33, 5-71
1319433 ................5-25, 5-67
13194365-25, 5-27, 5-67, 5-69
1319444 ................5-56, 5-79
1319445 ................5-43, 5-79
13194475-43, 5-47, 5-79, 5-83
1319448 ......................... 5-79
1319449 ......................... 5-79
1319450 ......................... 5-79
1319451 ......................... 5-79
1319452 ......................... 5-79
1319453 ......................... 5-79
1319454 ......................... 5-79
1319455 ......................... 5-79
1319456 ......................... 5-79
1319457 ......................... 5-79
1319458 ......................... 5-79
1319459 ......................... 5-79
1319460 ......................... 5-79
1319461 ......................... 5-79
1319462 ................5-43, 5-79
1319463 ......................... 5-79
13194645-43, 5-47, 5-79, 5-83
1319472 .......5-47, 5-79, 5-83
1319475 ......................... 5-43
1319476 ................5-43, 5-79
13194775-43, 5-47, 5-80, 5-83
1319483 ......................... 5-85
1319484 ......................... 5-85
1319485 ......................... 5-85
1319491 .......5-29, 5-33, 5-71
1319496 .......5-29, 5-33, 5-71
1319497 .......5-29, 5-33, 5-71
1319499 .......5-29, 5-33, 5-71
1319500 .......5-29, 5-33, 5-71
13195015-29, 5-30, 5-33, 5-71
1319502 ......5-29, 5-30, 5-33,
5-34, 5-71, 5-72
1319504 .......5-29, 5-33, 5-71
1319505 .......5-29, 5-33, 5-71
1319506 ......5-25, 5-29, 5-33,
5-49, 5-67, 5-71,
5-85
1319510 .......5-30, 5-34, 5-72
8990395
Part Number
Page
1319511 ....... 5-30, 5-34, 5-72
1319512 ....... 5-30, 5-34, 5-72
1319513 ....... 5-30, 5-34, 5-72
1319514 ....... 5-30, 5-34, 5-72
1319515 ....... 5-30, 5-34, 5-72
1319516 ....... 5-30, 5-34, 5-72
1319517 ....... 5-30, 5-34, 5-72
1319518 ....... 5-30, 5-34, 5-72
1319519 ....... 5-30, 5-34, 5-72
1319520 ....... 5-30, 5-34, 5-72
1319521 ....... 5-30, 5-34, 5-72
1319522 ....... 5-30, 5-34, 5-72
1319523 ....... 5-30, 5-34, 5-72
1319524 ....... 5-30, 5-34, 5-72
1319525 ....... 5-29, 5-33, 5-72
1319526 ....... 5-29, 5-33, 5-71
1319527 ....... 5-29, 5-33, 5-71
1319529 ....... 5-29, 5-33, 5-71
1319530 ....... 5-29, 5-33, 5-71
1319531 ....... 5-29, 5-33, 5-71
1319532 ....... 5-29, 5-33, 5-71
1319533 ....... 5-29, 5-33, 5-71
1319534 ....... 5-29, 5-33, 5-71
1319535 ....... 5-30, 5-34, 5-72
1319536 ....... 5-30, 5-34, 5-72
1319537 ...... 5-30, 5-34, 5-37,
5-72, 5-75
1319538 ....... 5-30, 5-34, 5-72
1319539 ...... 5-30, 5-34, 5-37,
5-72, 5-75
1319540 ...... 5-30, 5-34, 5-37,
5-72, 5-75
1319541 ....... 5-30, 5-34, 5-72
1319542 ...... 5-30, 5-34, 5-37,
5-72, 5-75
1319543 ....... 5-29, 5-33, 5-71
1319545 ...... 5-30, 5-34, 5-37,
5-72, 5-75
1319557 ......................... 5-93
1319558 ......................... 5-93
1319563 ......................... 5-93
1319565 ......................... 5-93
1319566 ......................... 5-93
1319569 ......................... 5-95
1319570 ......................... 5-95
1319571 ......................... 5-95
1319574 ......................... 5-95
1319575 ......................... 5-95
1319576 ......................... 5-95
1319577 ......................... 5-95
1319578 ...... 5-27, 5-37, 5-51,
5-69, 5-75, 5-87,
5-95
1319582 .............. 5-95, 5-119
1319583 ......................... 5-95
1319584 ......................... 5-95
1319585 .............. 5-95, 5-119
1319586 ......................... 5-95
1319587 ......................... 5-95
Part Number
Page
1319590 ......................... 5-95
1319591 ......................... 5-97
1319592 ......................... 5-97
1319593 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319594 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319595 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319596 .... 5-97, 5-99, 5-103
1319599 5-103, 5-105, 5-107
1319600 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319601 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319602 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319603 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319604 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319605 .... 5-97, 5-99, 5-103
1319606 .... 5-97, 5-99, 5-103
1319607 ......................... 5-97
1319608 ..............5-97, 5-107
1319609 ......................... 5-97
1319610 ......................... 5-97
1319611 ......................... 5-97
1319612 ... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
1319613 ......................... 5-99
1319614 ......................... 5-99
1319615 .. 5-99, 5-103, 5-105
1319616 ....................... 5-101
1319617 5-101, 5-105, 5-107
1319618 5-101, 5-105, 5-107
1319619 ....................... 5-101
1319620 5-101, 5-105, 5-107
1319621 5-101, 5-105, 5-107
1319622 5-101, 5-105, 5-107
1319623 5-101, 5-105, 5-107
1319624 5-101, 5-105, 5-107
1319625 5-101, 5-105, 5-107
1319626 5-101, 5-105, 5-107
1319627 5-101, 5-105, 5-107
1319628 5-101, 5-105, 5-107
1319629 5-101, 5-105, 5-107
1319630 5-101, 5-105, 5-107
1319631 5-101, 5-105, 5-107
1319632 5-101, 5-105, 5-107
8042/10042/10054
Part Number
Page
1319633 ............ 5-101, 5-109
1319634 ....................... 5-103
1319635 ....................... 5-103
1319636 . 5-103, 5-105, 5-107
1319637 ....................... 5-105
1319638 ............ 5-105, 5-107
1319639 ....................... 5-107
1319641 ....................... 5-109
1319643 ....................... 5-109
1319646 ....................... 5-109
1319647 ....................... 5-109
1319648 ....................... 5-109
1319649 ....................... 5-109
1319650 ....................... 5-111
1319652 ............ 5-111, 5-113
1319659 ....................... 5-111
1319661 ............ 5-111, 5-113
1319662 ....................... 5-111
1319666 ....... 5-27, 5-30, 5-69
1319670 ............ 5-113, 5-117
1319671 ....................... 5-113
1319673 ....................... 5-113
1319674 ....................... 5-113
1319675 ....................... 5-113
1319676 ....................... 5-113
1319677 ....................... 5-113
1319678 ....................... 5-113
1319679 ....................... 5-113
1319680 ....................... 5-113
1319681 ....................... 5-113
1319682 ....................... 5-113
1319683 ....................... 5-113
1319684 ....................... 5-113
1319685 ....................... 5-113
1319686 ....................... 5-113
1319687 ....................... 5-113
1319688 ....................... 5-113
1319690 ....................... 5-113
1319691 ....................... 5-113
1319692 ....................... 5-113
1319693 ....................... 5-113
1319694 ....................... 5-113
1319695 ....................... 5-113
1319696 ............ 5-113, 5-117
1319697 ....................... 5-113
1319698 ....................... 5-113
1319699 ....................... 5-113
1319700 ....................... 5-113
1319701 ....................... 5-113
1319702 ............ 5-113, 5-117
1319703 ............ 5-113, 5-117
1319704 ....................... 5-113
1319705 ....................... 5-113
1319707 ............ 5-113, 5-117
1319708 ....................... 5-113
1319709 ....................... 5-117
1319710 ....................... 5-117
1319711 ....................... 5-117
1319712 ....................... 5-117
14-3
PART NUMBER INDEX
Part Number
Page
1319713 ....................... 5-117
1319714 ....................... 5-117
1319715 ....................... 5-117
1319718 ....................... 5-119
1319719 ....................... 5-119
1319720 ....................... 5-119
1319721 ....................... 5-119
1319722 ....................... 5-119
1319723 ....................... 5-119
1319724 ....................... 5-119
1319725 ....................... 5-119
1319726 ....................... 5-119
1320016 ......................... 4-35
1320022 ......................... 4-39
1320131 ....................... 10-27
1321148 ................ 5-25, 5-67
1321149 ................ 5-25, 5-67
1321150 ....... 5-29, 5-33, 5-71
1321151 ....... 5-29, 5-33, 5-71
1321152 ....... 5-29, 5-33, 5-71
1321153 ................ 5-21, 5-63
1321154 ................ 5-21, 5-63
1321155 ......................... 5-79
1321157 ................ 5-43, 5-79
1321158 ....... 5-29, 5-33, 5-71
1321159 ....... 5-30, 5-34, 5-72
1321162 ....... 5-29, 5-33, 5-71
1321163 ....... 5-29, 5-33, 5-71
1321172 ......................... 5-77
1321174 ....... 5-29, 5-33, 5-71
1321175 ......................... 5-43
1321178 ......................... 5-77
1321184 ................ 5-21, 5-63
1321185 ......................... 5-13
1321186 ......................... 5-13
1321187 ......................... 5-13
1321189 ......................... 5-13
1321190 ......................... 5-13
1321191 ......................... 5-49
1321194 ......................... 5-14
1321196 ......................... 5-13
1321197 ......................... 5-13
1321198 ......................... 5-13
1321199 ......................... 5-13
1321201 ......................... 5-14
1321202 ......................... 5-14
1321203 ......................... 5-14
1321204 ......................... 5-14
1321205 ......................... 5-49
1321206 ......................... 5-39
1321207 ......................... 5-39
1321208 ......................... 5-39
13212095-25, 5-27, 5-67, 5-69
1321210 ......................... 5-14
1321211 ......................... 5-56
1321212 ......................... 5-14
1321213 ......................... 5-13
1321214 ......................... 5-49
1321215 ................ 5-21, 5-63
14-4
Part Number
Page
1321217..........................5-21
1321218..........................5-21
1321219..........................5-21
1321220..........................5-21
1321221..........................5-21
1321225................ 5-21, 5-63
1321226....... 5-47, 5-79, 5-83
1321228................ 5-43, 5-47
1321229..........................5-55
1321230..........................5-13
1321231..........................5-85
1321232..........................5-49
1321233..........................5-49
13212345-25, 5-27, 5-67, 5-69
1321237..........................5-56
1321238..........................5-85
1321239..........................5-79
1321242..........................5-85
1321244..........................5-39
1321245..........................5-79
1321246..........................5-79
1321247..........................5-85
1321248..........................5-14
1321249..........................5-43
1321250..........................5-43
1321251..........................5-43
1321253..........................5-25
1321254..........................5-43
1321255..........................5-49
1321256..........................5-43
1321257..........................5-43
1321258..........................5-49
1321259..........................5-63
1321260..........................5-63
1321797............................4-5
1321968............................4-5
1321976............................4-5
1322073..........................4-13
1600429..........................7-11
1684448..........................9-13
1701509..........................3-38
1701640..........................11-9
1702773..........................3-37
1704277..........................3-38
1704885....... 3-37, 11-4, 11-8
1706098..........................11-9
1706100................ 11-4, 11-8
1706169................ 11-4, 11-8
1706173................ 11-4, 11-8
1706174................ 11-4, 11-8
1706175................ 11-4, 11-8
1706176................ 11-5, 11-9
1706200................ 11-4, 11-8
1706201................ 11-4, 11-8
1706279..........................11-8
1706281..........................11-8
1706282..........................11-8
1706284..........................11-8
1706285..........................11-8
Part Number
Page
1706288 ......................... 11-8
1706296 ......................... 11-8
1706298 ......................... 11-8
1706299 ......................... 11-8
1706300 ................ 11-4, 11-9
1706301 ......................... 11-8
1706306 ......................... 11-8
1706768 ......................... 11-9
1706798 ................ 11-4, 11-9
1706799 ................ 11-4, 11-9
1706800 ................ 11-4, 11-9
1706850 ......................... 11-9
1706892 ......................... 3-37
2000392 ........................... 4-5
2000395 ........................... 4-9
2000397 .................. 4-9, 4-13
2060045 ........................... 4-9
2060046 ........................... 4-9
2080040 ......................... 3-38
2080044 ......................... 3-37
2110606 ................ 3-11, 3-45
2110608 ......................... 3-11
2110808 ......................... 3-11
2111210 ................ 4-35, 8-57
2111212 ................ 4-35, 8-38
2120223 ......................... 4-47
2130606 ...........3-45, 8-3, 8-7
2130608 ......................... 3-45
21312108-55, 8-57, 8-59, 8-61
2131212 .......4-39, 8-59, 8-61
2131216 ................ 4-30, 4-33
2151210 ................ 4-35, 8-57
2170212 ......................... 4-39
2170706 .................... 8-3, 8-7
2172106 ...........3-11, 8-3, 8-7
2220008 ......................... 6-29
2220009 ......................... 6-29
2220067 ......................... 6-30
2220070 ......................... 6-30
22202378-37, 8-41, 8-45, 9-61
2220239 ......................... 9-61
2220251 ......................... 6-27
2220371 .. 3-9, 3-21, 8-3, 8-7,
8-17, 8-21, 8-37,
8-41, 8-45, 8-46
2220372 .........3-9, 8-17, 8-21
2220373 ......8-15, 8-23, 8-25,
8-29, 8-37, 8-42,
8-46, 8-49
2220374 ......8-21, 8-25, 8-29,
8-33, 8-37, 8-41,
8-45
2220375 .................. 8-9, 8-13
2220381 ......................... 8-23
2220385 ......8-21, 8-23, 8-33,
8-37, 8-41, 8-45
2220415 ................ 3-13, 3-15
2220473 3-13, 3-15, 8-3, 8-7,
8-17, 8-21
8042/10042/10054
Part Number
Page
2220474....... 8-15, 8-21, 8-23
2220498.................. 8-9, 8-13
2220500...... 8-15, 8-23, 8-25,
8-29, 8-33, 8-37,
9-61
2220501........... 8-3, 8-7, 8-17
2220578.................. 8-9, 8-13
2220596....... 8-21, 8-23, 8-50
2220602....... 8-17, 8-23, 8-46
2220603.. 8-3, 8-7, 8-34, 8-46
2220606.................... 8-3, 8-7
2220609................ 3-13, 3-15
2220628....... 3-13, 3-15, 3-21
2220635.................... 8-3, 8-7
2220651......................... 8-49
2220655....... 8-37, 8-41, 8-45
2220657........... 8-3, 8-7, 8-21
2220677........................... 5-3
2220683................ 8-21, 8-23
2220695.................. 8-9, 8-13
2220710....... 8-37, 8-41, 8-45
2220775................ 3-13, 8-21
2220833......................... 8-23
2220947......................... 8-45
2220950......................... 9-61
2220999...... 8-23, 8-34, 8-37,
8-38, 8-41, 8-45
2221123.................... 8-3, 8-7
2221154.................. 4-9, 4-14
2230025......................... 8-49
2230035.................... 8-3, 8-7
2230044......................... 8-49
2230046........................... 8-9
2340037......................... 3-31
2340038......................... 3-31
2340039......................... 3-31
2340045......................... 3-31
2340046......................... 3-31
2600281......................... 3-37
2711992........................... 3-9
2713082......................... 8-49
2713452......................... 8-15
2713642................ 8-15, 8-49
2714973................ 9-33, 9-37
2716143....................... 12-17
2716153....................... 12-13
2716163......................... 9-39
2716173........................... 9-3
2716563................ 9-23, 9-27
2716564......................... 9-29
2716617.................. 9-7, 9-15
2716618................ 9-17, 9-21
2716621......................... 8-53
2716622......................... 8-53
2716654.................. 8-9, 8-13
2716655.................. 8-9, 8-13
2716657........................... 8-9
2716658................ 8-25, 8-29
2716660.................... 8-3, 8-7
8990395
PART NUMBER INDEX
Part Number
Page
2716661 ......................... 8-23
2716663 ......8-25, 8-29, 8-34,
8-38, 8-41, 8-45
2716664 ......................... 8-21
2716665 ......................... 8-21
2716668 ......8-25, 8-29, 8-37,
8-41, 8-45
2716669 ......................... 8-21
2716670 ....................8-3, 8-7
2716671 ......................... 8-23
2716672 ......................... 8-23
2716673 ......................... 8-23
2716675 ..................8-9, 8-13
2716677 ......................... 8-49
2716679 ......................... 8-25
2716681 ......................... 8-25
2716682 ......................... 8-15
2716686 ......................... 8-17
2716687 ......................... 8-17
2716688 ......................... 8-17
2716690 ......8-25, 8-29, 8-33,
8-37, 8-41, 8-45
2716691 ......................... 8-17
2716692 ........................... 8-3
2716694 ......8-25, 8-29, 8-33,
8-37, 8-41, 8-45
2716695 ....................8-3, 8-7
2716696 ......................... 8-23
2716698 ................8-25, 8-29
2716699 ....................8-3, 8-7
2716700 ....................8-3, 8-7
2716701 ....................8-3, 8-7
2716703 ....................8-3, 8-7
2716705 ......................... 8-23
2716706 ......................... 8-23
2716707 ....................8-3, 8-7
2716708 ......................... 8-23
2716709 ......................... 8-21
2716710 ......................... 8-21
2716711 ......................... 8-21
2716712 ......................... 8-21
2716713 ......................... 8-49
2716714 ......................... 8-15
2716715 ......................... 8-15
2716716 ..................8-9, 8-13
2716750 ......8-25, 8-29, 8-33,
8-37, 8-41, 8-45
2716808 ......8-25, 8-29, 8-33,
8-37, 8-41, 8-45
2717052 ........................... 9-5
2717149 ......................... 8-55
2717150 ......................... 8-55
2717158 ................8-29, 8-33
2717159 ................8-29, 8-33
2717160 ......................... 3-45
2717161 ......................... 3-45
2717162 ......................... 3-45
2717198 ......................... 9-31
2717199 ........................... 9-9
8990395
Part Number
Page
2717200 ....................... 12-15
2717201 ......................... 9-41
2717203 ......................... 9-19
2717216 ......................... 9-25
2717254 ......................... 9-35
2717259 ......................... 9-11
2717283 ......................... 3-45
2717287 ................ 3-13, 3-15
2717290 ......................... 8-33
27172918-33, 8-37, 8-41, 8-45
2720549 ......................... 4-45
2720551 ......................... 4-21
2720555 ................ 4-29, 4-33
2720634 ......................... 4-35
2720635 ......................... 4-35
2720636 ......................... 4-47
2720637 ......................... 4-47
2720643 ......................... 4-23
2720645 ................ 4-35, 4-39
2720648 ......................... 4-39
2720649 ......................... 4-39
2720650 ......................... 4-39
2754309 ........................... 8-9
2754314 ........................... 8-9
2754736 .................... 8-3, 8-7
2754753 .................... 8-3, 8-7
2755057 ........................... 8-9
2755058 ........................... 8-9
2755059 ........................... 8-9
2755060 .................. 8-9, 8-13
2755083 ......................... 8-59
2755084 ......................... 8-59
2755085 ......................... 8-41
2755086 ......................... 8-41
2900770 . 9-7, 9-9, 9-15, 9-17,
9-19, 9-21, 9-39,
9-41, 9-63,
12-17
2915023 ......................... 9-65
2915052 ....................... 12-27
2915054 ......................... 4-33
2915063 ....................... 10-14
2915160 ....................... 12-29
2915170 ........................... 4-6
2915184 ....................... 10-18
2940074 ......................... 3-37
31200160 ....................... 3-37
31200386 ....................... 3-37
31200387 ....................... 3-37
31200388 ....................... 3-37
3140007 ........................... 6-3
3251813 ................ 11-4, 11-8
3281605 ......................... 4-41
3290601 ....................... 10-27
3290801 ....................... 10-27
3300240 .................. 3-7, 3-11
3311405 ......................... 3-38
3311505 .................. 4-9, 4-13
3311508 ............ 10-17, 10-23
Part Number
Page
3311601 ........................... 2-9
3380679 ........................... 6-3
3400022 ........................... 7-9
3421453 ......................... 3-38
3423226 ................2-9, 12-25
3423227 .... 1-5, 1-9, 2-9, 9-7,
9-15, 9-33, 9-37,
12-25
3423242 ..................3-7, 3-11
3423248 ......................... 1-15
3423254 ....................5-3, 5-7
3423275 ..................3-7, 3-11
3423276 ........ 3-7, 3-11, 3-15
3423307 ......................... 3-11
3460383 ...... 8-9, 8-13, 12-25
3460384 ...... 8-9, 8-13, 12-25
3460591 ......................... 4-35
3460592 ......................... 4-35
3460595 ......................... 4-39
3460596 ......................... 4-39
3520030 ........................... 1-9
3520072 ......................... 3-37
3520198 ......................... 3-37
3575947 .......... 4-6, 4-9, 4-14
3576433 ....................... 10-18
3576442 ........................... 7-9
3620059 ................4-29, 4-33
3620081 ......................... 4-35
3620083 ......................... 4-39
3760170 ......................... 3-38
3820020 ......................... 3-37
3841203 ......................... 3-11
3980039 ......................... 6-21
4060805 ........................... 4-6
4060807 ........................... 4-6
4100109 ......................... 4-55
4100181 ................11-4, 11-8
4105171 ................11-4, 11-8
4105262 ................11-4, 11-8
4105621 ......................... 7-21
4107442 ................11-4, 11-8
4107462 ................11-4, 11-8
4107692 ......................... 3-13
4107702 ......................... 3-13
4107712 ......................... 3-13
4107832 ......................... 3-25
4107901 ......................... 11-5
4107971 ................11-4, 11-8
4108232 ........................... 3-9
4108302 ................11-4, 11-8
4108991 ......................... 11-4
4110137 ......................... 11-4
4110155 ................11-4, 11-8
4110157 ................11-4, 11-8
4110158 ................11-4, 11-8
4110160 ................11-4, 11-8
4110166 ................11-4, 11-8
4110167 ................11-4, 11-8
4110172 ......................... 11-4
8042/10042/10054
Part Number
Page
4110184 ......................... 11-4
4110186 ................ 11-4, 11-8
4110187 ................ 11-4, 11-8
4110188 ................ 11-4, 11-9
4110217 ................ 11-4, 11-8
4110218 ................ 11-4, 11-8
4110226 ................ 11-4, 11-8
4110242 ................ 11-4, 11-8
4110339 ................ 11-4, 11-8
4110389 ......................... 11-4
4110422 ....... 3-23, 3-25, 3-27
4110461 ......................... 3-35
4110473 ................ 3-13, 3-45
4341004 ........................... 4-5
4341012 ......................... 4-45
4341396 ........................... 4-9
4360609 . 10-13, 10-17, 10-23
4360690 .............. 7-15, 12-29
4420037 ......................... 1-13
4460312 ....................... 10-23
4460590 ....................... 10-23
4460591 ....................... 10-23
4460790 ....................... 10-33
4460842 ....................... 10-23
4460850 ....................... 10-23
4461101 ....................... 12-29
4461102 ....................... 12-29
4461103 ....................... 12-29
4461215 ....................... 10-23
4520314 ....................... 5-127
4520318 ....................... 5-124
4520319 ....................... 5-123
4520321 ....................... 5-123
4520412 ....................... 5-123
4520413 ....................... 5-123
4520466 ....................... 5-123
4520467 ....................... 5-123
4520469 ....................... 5-123
4520527 ....................... 5-127
4520530 ....................... 5-127
4520531 ....................... 5-127
4520533 ....................... 5-127
4520648 ....................... 5-124
4520649 ....................... 5-124
4520650 ....................... 5-124
4569499 ......................... 4-55
460850 ......................... 10-33
4640438 ......................... 9-63
4641501 ......................... 3-45
4641502 ......................... 3-45
4711400 ...... 3-38, 4-33, 4-35,
4-39, 10-13,
10-17, 10-27
4711500 ......................... 4-35
4711600 .................. 2-9, 4-25
4751400 ................ 3-37, 4-49
4751500 ....... 4-13, 4-47, 4-49
4751600 ...... 4-39, 4-41, 4-57,
4-59, 12-31
14-5
PART NUMBER INDEX
Part Number
Page
4751700 ..... 4-41, 4-57, 12-31
4761500 ................ 4-13, 4-35
4761600 ......................... 4-25
4762600 ........................... 1-9
4791500 ........................... 6-4
4811700 ....................... 12-29
4811900 ......................... 4-17
4812000 ....................... 10-27
4812300 ....... 7-17, 7-19, 7-21
4831700 ....................... 10-27
4831900 .............. 4-17, 10-27
4832000 ......................... 4-17
4846452 ......................... 3-37
4891500 ........................... 4-9
4891800 ......................... 3-11
4892200 ........................... 1-9
4892600 ........................... 1-9
4923267 ....................... 10-13
4923283 . 10-14, 10-18, 10-24
4923332 ....................... 12-29
4923334 ....................... 12-29
4923364 ....................... 10-17
4923649 ......................... 12-5
5724302 ............. 1-3, 1-5, 7-3
5724622 ............. 2-3, 2-7, 2-9
5724742 ......................... 1-11
5746411 ......................... 2-21
6040500 ........................... 3-5
6040600 ........................... 3-5
6040700 ........................... 3-5
6604662 ................ 3-13, 3-15
6608621 ......................... 3-13
6620472 ......................... 6-27
6620551 ......................... 4-39
6620561 ......................... 4-39
6621412 . 10-13, 10-17, 10-22
6623576 ....................... 12-19
70001955 ....................... 9-49
70001956 ....................... 9-49
70002133 ....................... 9-49
70002578 ....................... 9-49
70002579 ....................... 9-49
70002580 ....................... 9-49
70002581 ....................... 9-49
70002582 ....................... 9-49
70002583 ....................... 9-49
70002584 ....................... 9-49
70002585 ....................... 9-49
70002588 ....................... 9-49
70002590 ....................... 9-49
70002592 ....................... 9-49
70002593 ....................... 9-49
70002595 ....................... 9-49
70002599 ....................... 9-50
70020228 .............. 4-61, 4-63
70020347 ................ 4-9, 4-13
70020348 ....................... 4-23
70020349 ....................... 4-23
70020350 ................ 4-9, 4-13
14-6
Part Number
Page
70020351................ 4-9, 4-13
70020352................ 4-9, 4-13
70020353........................4-23
70020356................ 4-9, 4-13
70020357................ 4-9, 4-13
70020358................ 4-9, 4-13
70020359........................4-35
70020360........................4-35
70020361........................4-35
70020362........................4-35
70020363........................4-35
70020364........................4-35
70020365........................4-35
70020367..........................4-5
70020408..... 5-29, 5-33, 5-71
70020409..... 5-29, 5-33, 5-71
70020413.............. 5-39, 5-67
70020425......................5-111
70020426......................5-111
70020427......................5-117
70020428. 9-65, 12-13, 12-15
70020430......................5-109
70020431......................5-109
70020483..... 5-29, 5-33, 5-71
70020484..... 5-29, 5-33, 5-71
70020485..... 5-29, 5-33, 5-71
70020486.... 5-29, 5-30, 5-33,
5-71, 5-72
70020487.... 5-29, 5-30, 5-33,
5-34, 5-71, 5-72
70020555........................3-29
70020562........................3-41
70020628........................6-17
70020631........................6-29
70020658........................9-41
70020659........................9-71
70020660........................9-71
70020661........................9-71
70020662........................9-71
70020663........................9-71
70020665........................9-71
70020666........................9-71
70020667........................9-71
70020668........................9-71
70020669........................9-71
70020670........................9-71
70020671........................9-71
70020672........................9-71
70020673........................9-71
70020674........................9-71
70020675........................9-71
70020676........................9-71
70020677........................9-71
70020678........................9-71
70020679........................9-71
70020680.............. 9-69, 9-71
70020681........................9-71
70020682........................9-71
70020891......................10-22
Part Number
Page
70021111 ....................... 5-67
70021305 ......................... 6-4
70021306 ......................... 6-4
70021342 .............. 3-23, 3-41
70021349 .............. 3-21, 3-23
70021358 ....................... 3-41
70021359 ....................... 3-41
70021360 ....................... 3-41
70021361 ....................... 3-41
70021362 ....................... 3-41
70021364 ....................... 3-41
70021365 ....................... 3-41
70021366 ....................... 3-41
70021367 ....................... 3-41
70021387 .............. 3-21, 3-41
70021391 ....................... 3-41
70021392 ....................... 3-41
70021393 ....................... 9-67
70021399 ....................... 3-41
70021410 ....................... 4-23
70021415 ....................... 3-23
70021440 ....................... 9-67
70021444 ....................... 9-67
70021446 ....................... 9-67
70021447 ....................... 9-67
70021448 ....................... 9-67
70021451 ....................... 9-67
70021452 ....................... 9-67
70021464 ....................... 9-67
70021465 ....................... 9-67
70021466 ....................... 9-67
70021495 .............. 5-25, 5-67
70021553 .....5-47, 5-79, 5-83
70021554 .....5-47, 5-79, 5-83
70021557 ....................... 9-43
70021564 ....................... 9-27
70021568 .............. 5-25, 5-67
70021569 .............. 5-25, 5-67
70021570 .............. 5-25, 5-67
70021571 .............. 5-25, 5-67
70021617 .............. 5-25, 5-67
70021726 .............. 5-25, 5-67
70021789 ....................... 5-43
70021790 .............. 5-43, 5-47
70021794 ....................... 4-13
70021809 ....................... 4-13
70021810 ......................... 4-5
70021812 ............ 9-65, 12-15
70021824 ..................... 10-22
70021825 ..................... 10-22
70021847 ....................... 4-17
70021849 ....................... 4-17
70021850 ....................... 4-17
70021851 ....................... 4-25
70021852 ....................... 4-17
70021854 ....................... 4-17
70021921 .............. 3-21, 3-23
70021935 .............. 3-21, 3-23
70021948 ....................... 6-17
8042/10042/10054
Part Number
Page
70021977.............. 3-21, 3-23
70021978.............. 3-21, 3-23
70021979.............. 3-21, 3-23
70021980....................... 3-41
70021981....................... 3-41
70021982....................... 3-41
70022028.............. 3-21, 3-23
70022038....................... 9-63
70022039....................... 9-63
70022040....................... 9-63
70022041....................... 9-63
70022042....................... 9-63
70022043....................... 9-63
70022044....................... 9-65
70022045....................... 9-65
70022046............ 9-65, 12-15
70022052....................... 5-79
70022170.............. 5-47, 5-83
70022171.............. 5-37, 5-75
70022172.............. 5-27, 5-69
70022173.............. 5-27, 5-69
70022174.............. 5-27, 5-69
70022175.............. 5-27, 5-69
70022176.............. 5-37, 5-75
70022177.............. 5-27, 5-69
70022178.............. 5-27, 5-69
70022179.............. 5-47, 5-83
70022180.............. 5-27, 5-69
70022181.............. 5-27, 5-69
70022183.............. 5-37, 5-75
70022184.............. 5-27, 5-69
70022185.............. 5-23, 5-65
70022186.............. 5-37, 5-75
70022187.............. 5-47, 5-83
70022188.............. 5-47, 5-83
70022189.............. 5-37, 5-75
70022190.............. 5-37, 5-75
70022191....................... 5-41
70022192....................... 5-41
70022193.............. 5-37, 5-75
70022194.............. 5-37, 5-75
70022195....................... 5-41
70022196.............. 5-37, 5-75
70022197.............. 5-51, 5-87
70022198.............. 5-37, 5-75
70022199....................... 5-41
70022200.............. 5-23, 5-65
70022201.............. 5-27, 5-69
70022202....................... 5-41
70022203.............. 5-47, 5-83
70022204.............. 5-27, 5-69
70022206.............. 5-27, 5-69
70022207.............. 5-51, 5-87
70022208.............. 5-47, 5-83
70022209.............. 5-37, 5-75
70022210.............. 5-27, 5-69
70022211.............. 5-23, 5-65
70022213.............. 5-18, 5-60
70022215..... 5-37, 5-41, 5-75
8990395
PART NUMBER INDEX
Part Number
Page
70022216 .............. 5-17, 5-59
70022217 .............. 5-27, 5-69
70022218 .............. 5-47, 5-83
70022220 .............. 5-18, 5-60
70022221 .............. 5-51, 5-87
70022223 .............. 5-47, 5-83
70022225 .............. 5-23, 5-65
70022226 .............. 5-23, 5-65
70022227 .............. 5-23, 5-65
70022228 .............. 5-23, 5-65
70022229 .............. 5-23, 5-65
70022230 .............. 5-47, 5-83
70022231 .............. 5-17, 5-59
70022232 ....................... 5-17
70022234 .............. 5-47, 5-83
70022235 .............. 5-37, 5-75
70022236 .............. 5-37, 5-75
70022237 .............. 5-47, 5-83
70022238 .............. 5-47, 5-83
70022239 .............. 5-51, 5-87
70022240 .............. 5-47, 5-83
70022241 .............. 5-27, 5-69
70022242 .............. 5-51, 5-87
70022243 .............. 5-51, 5-87
70022244 .............. 5-18, 5-60
70022245 .............. 5-18, 5-60
70022248 ....................... 5-41
70022249 .............. 5-47, 5-83
70022250 ....................... 5-75
70022251 ....................... 5-41
70022252 ....................... 5-41
70022253 .............. 5-37, 5-75
70022254 .............. 5-27, 5-69
70022255 .............. 5-27, 5-69
70022257 .............. 5-47, 5-83
70022258 ....................... 5-37
70022260 ....................... 5-23
70022261 ....................... 5-23
70022262 .............. 5-23, 5-65
70022263 ....................... 5-23
70022264 ....................... 5-23
70022265 ....................... 5-47
70022268 ....................... 5-47
70022270 ....................... 5-51
70022271 .............. 5-49, 5-51
70022272 ....................... 5-17
70022273 ....................... 5-51
70022274 ....................... 5-51
70022275 ....................... 5-37
70022276 ....................... 5-83
70022277 .............. 5-27, 5-69
70022278 ....................... 5-51
70022279 ....................... 5-51
70022280 ....................... 5-59
70022281 .............. 5-51, 5-87
70022282 ....................... 5-75
70022283 .............. 5-51, 5-87
70022284 ....................... 5-65
70022285 ....................... 5-65
8990395
Part Number
Page
70022287 ....................... 9-49
70022288 ....................... 9-49
70022527 ....................... 3-41
70022528 ....................... 3-21
70022529 ....................... 3-21
70022610 .............. 5-25, 5-67
70022634 ................ 4-9, 4-13
70022694 ....................... 4-41
70022695 ....................... 4-41
70022719 ....................... 9-57
70022720 ....................... 9-57
70022721 ....................... 9-57
70022722 ....................... 9-57
70022723 ....................... 9-57
70022724 ....................... 9-58
70022735 ..................... 10-22
70022736 ..................... 10-22
70022737 ..................... 10-23
70022738 ..................... 10-23
70022739 ..................... 10-23
70022741 ..................... 10-23
70022746 ..................... 10-23
70022777 ....................... 5-69
70022781 ....................... 5-83
70022782 ....................... 5-83
70022784 ....................... 5-87
70022785 ....................... 5-87
70022786 ....................... 5-59
70022787 ....................... 5-59
70022789 ....................... 5-69
70022842 ....................... 4-17
70022843 ....................... 4-17
70022844 ....................... 4-17
70022845 ....................... 4-17
70022846 ....................... 4-17
70022931 ....................... 3-48
70022932 ....................... 3-48
70022934 ....................... 3-48
70022935 ....................... 3-49
70022936 ....................... 3-49
70022937 ....................... 3-49
70022939 ....................... 3-49
70022942 ....................... 3-49
70022946 ....................... 3-49
70022949 ....................... 3-49
70022950 ....................... 3-49
70022952 ....................... 3-49
70022957 ....................... 3-48
70022960 ....................... 3-48
70022969 ....................... 3-48
70022970 ....................... 3-48
70022980 ....................... 3-49
70022984 ....................... 3-48
70022985 ....................... 3-48
70022987 ....................... 3-48
70022990 ....................... 3-49
70022992 ....................... 3-48
70022993 ....................... 3-48
70022994 ....................... 3-48
Part Number
Page
70022995 ....................... 3-48
70022998 ....................... 3-49
70023003 ....................... 3-48
70023004 ....................... 3-48
70023005 ....................... 3-49
70023006 ....................... 3-49
70023007 ....................... 3-49
70023008 ....................... 3-48
70023009 ....................... 3-48
70023010 ....................... 3-48
70023014 ....................... 3-48
70023015 ....................... 3-49
70023016 ....................... 3-48
70023037 ..............9-69, 9-71
70023038 ..............9-69, 9-72
70023039 ....................... 9-71
70023040 ....................... 6-21
70023041 ....................... 6-21
70023054 ....................... 4-39
70023055 ....................... 4-39
70023056 ....................... 4-39
70023057 ....................... 4-39
70023058 ....................... 4-39
70023059 ....................... 4-39
70023060 ....................... 4-39
70023139 ....................... 6-21
70023194 ................4-9, 4-13
70023261 ....................... 5-49
70023270 ....................... 9-11
70023284 ....................... 4-13
70023285 ....................... 4-13
70023286 ....................... 4-13
70023287 ......................... 4-9
70023296 ......................... 4-5
70023297 ......................... 4-5
70023330 ....................... 5-49
70023350 ....................... 9-50
70023351 ....................... 9-49
70023352 ....................... 9-49
70023353 ....................... 9-49
70023354 ....................... 9-49
70023355 ....................... 9-49
70023357 ....................... 9-49
70023358 ....................... 9-49
70023359 ....................... 9-49
70023362 ....................... 9-49
70023363 ....................... 9-49
70023364 ....................... 9-49
70023400 ....................... 5-59
70023401 ....................... 5-65
70023402 ....................... 5-65
70023403 ....................... 5-65
70023404 .... 5-69, 5-75, 5-87
70023405 ....................... 5-83
70023443 ................4-9, 4-13
70023444 ................4-9, 4-13
70023453 ....................... 9-57
70023454 ....................... 9-57
70023455 ....................... 9-58
8042/10042/10054
Part Number
Page
70023482 ....................... 5-91
70023483 ....................... 5-91
70023505 ....................... 9-58
70023506 ....................... 9-58
70023507 ....................... 9-58
70023508 ....................... 9-58
70023509 ....................... 9-58
70023510 ....................... 9-58
70023519 ....................... 9-58
70023520 ....................... 9-58
70023521 ....................... 9-58
70023558 ....................... 6-21
70023564 ....................... 4-17
70023565 ....................... 4-17
70023601 ....................... 4-41
70023625 ......................... 4-5
70023626 ......................... 4-5
70023627 ......................... 4-5
70023628 ......................... 4-5
70023736 ................ 4-9, 4-13
70023790 ......................... 4-5
70023808 ....................... 4-17
70023885 ............ 5-95, 5-119
70023890 ....................... 6-21
70023904 ....................... 5-23
70023910 .............. 5-23, 5-65
70023925 ....................... 3-49
70023947 ....................... 4-25
70023948 ....................... 4-25
70023949 ....................... 4-25
70023950 ....................... 4-25
70023968 .............. 4-30, 4-33
70023996 ....................... 9-49
70023997 ....................... 9-49
70023998 ....................... 9-49
70023999 ....................... 9-49
70024000 ....................... 9-49
70024002 ....................... 9-63
70024039 ....................... 9-49
70024040 ....................... 9-49
70024041 ....................... 9-49
70024044 ....................... 9-69
70024045 ....................... 9-69
70024046 ....................... 9-69
70024047 ....................... 9-69
70024048 ....................... 9-69
70024049 ....................... 9-69
70024050 ....................... 9-69
70024059 ....................... 3-21
70024060 ....................... 3-21
70024061 ....................... 3-21
70024062 ....................... 3-21
70024063 ....................... 3-21
70024064 ....................... 3-21
70024306 ....................... 3-31
70024307 ....................... 3-31
7007207 ......................... 9-49
7007415 ......................... 9-49
7007446 ......................... 9-49
14-7
PART NUMBER INDEX
Part Number
Page
7012903 ......................... 9-31
7017496 ......................... 9-31
7021275 ......................... 9-49
7022340 ......................... 9-49
7023962 ......................... 9-49
7023964 ......................... 9-49
7024441 ......................... 9-61
7024574 ... 9-65, 12-13, 12-15
7024922 ......................... 9-47
7024947 ......................... 9-47
7024948 ......................... 9-47
7024949 ......................... 9-47
7024950 ......................... 9-47
7024954 ......................... 9-47
7024955 ......................... 9-47
7024956 ......................... 9-47
7024957 ......................... 9-47
7024958 ......................... 9-47
7026579 ........................... 9-5
7026663 ......................... 5-67
7026664 ................ 5-44, 5-80
7026666 .................... 4-5, 4-6
7026726 ......................... 4-35
7026758 .... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
7026759 .... 5-97, 5-99, 5-101,
5-103, 5-105,
5-107
7026760 ..... 5-97, 5-99, 5-101
7026798 ......................... 6-21
7026799 ......................... 6-21
7026900 ......................... 6-21
7026901 ......................... 6-21
7026902 ......................... 6-21
7026905 ......................... 6-21
7026906 ......................... 6-21
7026972 ......................... 9-15
7027211 ................ 5-25, 5-67
7027212 ......................... 5-39
7027217 ....... 5-27, 5-30, 5-69
7027273 ....................... 5-109
7028737 ......................... 6-11
7028783 ........................... 4-6
7028977 ................ 5-43, 5-79
7028979 ......................... 5-79
7029005 ......................... 4-33
7029006 ....................... 12-27
7029037 ....................... 5-111
7029104 ......................... 5-39
7029153 ......................... 9-31
7029159 ................ 9-11, 9-13
7029242 ....................... 12-27
7029246 ......................... 9-31
7029264 ................ 4-61, 4-63
7029265 ................ 4-61, 4-63
7029270 ........................... 4-5
7029327 ................ 9-11, 9-13
7029328 ................ 9-11, 9-13
14-8
Part Number
Page
7029329................ 9-11, 9-13
7029330................ 9-11, 9-13
7029367..........................7-11
7029417........................5-119
7029418..........................5-25
7029516............................7-7
7029520..........................3-29
7029521..........................3-29
7029525.................. 4-6, 4-13
7029532... 5-99, 5-101, 5-109
7029533... 5-99, 5-101, 5-109
7029692................ 3-23, 3-41
7029714..........................3-41
7029716..........................9-61
7029720........................5-111
7029721........................5-111
7029760..........................9-63
7029829............................4-5
7029830............................4-5
7029831............................4-5
7029860..........................6-23
7029944............................4-6
7029945............................4-6
7029991............................4-5
7054351. 4-3, 4-5, 4-13, 4-17,
5-3, 5-7
7057141...... 4-27, 4-29, 4-33,
4-35, 4-39
7062922................ 3-13, 3-15
7065482............................3-9
7070191............................3-9
7075611............. 2-3, 2-7, 2-9
7077481............................3-9
7077501............................3-9
7077511............................3-9
7079442.................... 5-3, 5-7
7079572. 2-3, 2-7, 2-10, 2-13,
2-15, 2-17, 2-19,
2-21
7082311. 2-7, 2-9, 2-13, 2-15,
2-17, 2-19, 2-21
7082342. 2-7, 2-9, 2-13, 2-15,
2-17, 2-19, 2-21
7082362... 2-3, 2-7, 2-9, 2-13,
2-15, 2-17, 2-19,
2-21
7083992................ 2-17, 2-21
7085411............................3-9
7085422....... 4-27, 4-29, 4-33
7085501............................3-9
7085552..........................2-23
7085562..........................2-23
7085571..........................2-23
7086471..........................3-13
7089722................ 9-17, 9-21
7090822..........................1-15
7090832..........................1-15
7090871..........................1-15
7090891..........................1-15
Part Number
Page
7090951 ......................... 1-15
7091323 ......................... 7-21
7091373 ......................... 1-15
7092292 .................... 1-3, 2-3
7094682 ......................... 1-11
7095272 .................... 4-3, 4-5
7095302 ......................... 4-43
7095312 ................ 2-17, 2-21
7095352 ................ 2-17, 2-21
7095393 ......................... 4-43
7095522 ................ 2-17, 2-21
7095831 . 4-3, 4-5, 4-13, 4-17
7096491 ......................... 6-19
7096552 .............2-3, 2-7, 2-9
7096562 .............2-3, 2-7, 2-9
70967022-15, 2-17, 2-19, 2-21
7096772 .............2-3, 2-7, 2-9
7096882 2-7, 2-9, 2-13, 2-15,
2-17, 2-19
7097323 ......................... 4-43
7097682 ........................... 2-3
7098142 ......................... 7-19
7099882 2-3, 2-7, 2-10, 10-27
7110002 ......................... 2-13
7110172 ......................... 2-21
7110494 ......................... 3-13
7110694 ......................... 3-13
7110702 ................ 3-13, 3-15
7110712 ................ 3-13, 3-15
7110722 ................ 3-13, 3-15
7110744 ........................... 3-3
7111402 ......................... 8-49
7111572 2-7, 2-9, 2-13, 2-15,
2-17, 2-19, 2-21
7112452 ................ 8-15, 8-49
7112523 ......................... 3-17
7112533 ......................... 3-17
7112592 10-11, 10-13, 10-17,
10-22, 10-28
7112642 ................ 3-17, 3-19
7112704 ......................... 3-17
7112732 ......................... 2-19
7112804 ......................... 3-25
7112814 ......................... 3-25
7113024 ......................... 3-25
7113034 ......................... 3-25
7114032 ......................... 2-27
7114112 ................ 2-25, 2-27
7114922 ......................... 2-21
7114941 ................ 3-17, 3-19
7116642 ................ 2-13, 2-15
7116652 ................ 2-13, 2-15
7116662 ................ 2-13, 2-15
7116691 ................ 2-13, 2-15
7116733 ................ 2-13, 2-15
7116784 ......................... 2-13
7116792 .............2-3, 2-7, 2-9
7116812 ................ 2-13, 2-15
7117031 ................ 2-29, 2-31
8042/10042/10054
Part Number
Page
7117113......................... 2-17
7117133......................... 2-21
7117204........................... 3-9
7117214........................... 3-9
7117244........................... 3-9
7117254........................... 3-9
7117264........................... 3-9
7117414......................... 2-19
7117502......................... 2-27
7117572................ 2-25, 2-27
7117582......................... 2-27
7118222......................... 9-61
7118854......................... 2-15
7118882......................... 2-23
7118892......................... 2-23
7118993........................... 3-5
7119800......................... 3-25
7124301............. 1-3, 1-5, 1-9
7124451.. 1-3, 1-5, 1-9, 10-22
7124471............. 1-3, 1-5, 1-9
7124491......................... 1-15
7125741.................. 2-21, 3-9
7125800......................... 3-13
7125801......................... 1-15
7125811..... 2-17, 2-21, 10-18
7125871.... 1-3, 1-5, 1-9, 7-19
7126662................ 2-25, 2-27
7126703......................... 4-27
7126992......................... 4-51
7127081................ 4-19, 4-21
7127091........................... 7-5
7127102........................... 7-5
7127852......................... 2-21
7127862......................... 2-21
7127871................ 4-19, 4-21
7127881......................... 4-19
7128772.................... 3-5, 3-9
7128792.................... 3-5, 3-9
7129300......................... 3-17
7129521........................... 7-3
7129973......................... 4-27
7130131......................... 4-27
7131253......................... 4-27
7132131................ 4-35, 4-36
7133802........................... 8-9
7133812........................... 8-9
7133843......................... 8-49
7133853......................... 8-49
7137142............. 1-3, 1-5, 1-9
7138209......................... 9-61
7138290........................... 4-3
7138318........................... 4-3
7138368............. 1-3, 1-5, 1-9
7138468............. 2-3, 2-7, 2-9
7138515......................... 4-27
7138587......................... 4-51
7138601......................... 1-15
7138609......................... 1-15
7138634.................... 5-3, 5-7
8990395
PART NUMBER INDEX
Part Number
Page
7138638 ....................... 5-121
7138639 ....................... 5-121
7138658 ....................... 5-123
7138659 ....................... 5-123
7138660 ....................... 5-123
7138661 ....................... 5-123
7138662 ....................... 5-127
7138663 ....................... 5-127
7138709 ................1-11, 1-13
7138712 ......................... 4-27
7138730 ......................... 1-11
7138740 ......................... 9-61
7138805 ....................... 5-121
7138813 ....................4-3, 4-5
7138815 ................4-51, 4-53
7138819 ........................... 6-3
7138830 ....................... 10-11
7138833 ......................... 7-11
7138836 ......................... 7-11
7138857 ........................... 6-3
7138858 ................6-19, 6-21
7138871 ......................... 4-51
7138878 ......................... 7-11
7138879 ....................1-3, 1-5
7138881 ........................... 4-3
7138883 ......................... 6-19
7138888 ....................1-3, 1-5
7138944 ........................... 6-3
7138951 .........6-8, 6-11, 6-15
7138952 ..................6-7, 6-11
7138953 ..................6-7, 6-11
7138958 .........6-8, 6-11, 6-15
7138977 ................2-29, 2-31
7138986 ................2-29, 2-31
7139027 ........................... 7-3
7139047 ................1-11, 1-13
7139048 ..................6-7, 6-11
7139049 ................6-27, 6-29
7139050 ..................6-7, 6-11
7139066 .............1-3, 1-5, 1-9
7139076 ......................... 9-61
7139077 ......................... 9-61
7139086 ....................... 12-21
7139087 ....................... 12-21
7139088 ....................... 12-21
7139135 ........................... 6-3
7139156 .............1-3, 1-5, 1-9
7139157 .............1-3, 1-5, 1-9
7139159 ....................... 5-123
7139160 ....................... 5-123
7139161 ....................... 5-123
7139162 ....................... 5-123
7139163 ....................... 5-127
7139164 ....................... 5-127
7139165 ....................... 5-123
7139166 ....................... 5-127
7139168 ....................... 5-123
7139174 ................6-27, 6-29
7139180 ................2-25, 2-27
8990395
Part Number
Page
7139212 .................... 8-3, 8-7
7139226 ....................... 12-21
7139250 ......................... 6-15
7139263 ....................... 12-23
7139264 ....................... 12-23
7139267 ......................... 6-11
7139268 ......................... 6-11
7139269 ....................... 12-23
7139271 ......................... 10-4
7139290 ......................... 6-15
7139292 ......................... 6-15
7139293 ......................... 6-15
7139294 ......................... 6-15
7139295 ......................... 6-15
7139296 ......................... 6-15
7139298 ......... 6-8, 6-11, 6-15
7139299 ......... 6-8, 6-11, 6-15
7139301 ......................... 6-12
7139316 ......... 6-8, 6-11, 6-15
7139406 ................ 1-11, 1-13
7139407 ................ 1-11, 1-13
7139444 ......... 6-8, 6-11, 6-15
7139462 ......................... 1-11
7139482 ......................... 8-26
7139504 ......................... 8-15
7139505 .................. 8-9, 8-13
7139560 ....................... 12-21
7139608 ......................... 3-21
7139737 ....................... 10-31
7139743 ................ 5-43, 5-80
7139746 ......................... 3-31
7139747 ......................... 3-31
7139863 ......................... 2-23
7139864 ......................... 2-23
7139918 ......................... 3-45
7147400 ....................... 12-19
7148100 ................ 6-27, 6-30
7148700 ......................... 12-5
7150610 ......................... 9-61
7150642 ......................... 4-51
7150653 ......................... 1-11
7150655 ......................... 9-61
7150661 ................ 1-11, 1-13
7150668 ....................... 12-19
7150673 ......................... 12-3
7150679 ................ 12-5, 12-9
7150680 .............. 12-6, 12-10
7150681 .............. 12-5, 12-10
7150685 ................ 12-5, 12-9
7150687 ...... 12-3, 12-5, 12-6,
12-9, 12-10
7150688 ......................... 12-3
7150689 ................ 12-5, 12-9
7150690 .............. 12-6, 12-10
7150692 ......................... 1-11
7150695 ....................... 12-19
7150696 ....................... 12-19
7150697 ....................... 12-19
7150699 ................ 12-5, 12-9
Part Number
Page
7150702 ................12-5, 12-9
7150703 ................12-5, 12-9
7150704 ......................... 12-9
7150705 ......................... 12-3
7150706 ....................... 12-19
7150707 ......................... 12-3
7150708 ................7-13, 7-15
7150714 ....................... 10-11
7150716 ................12-5, 12-9
7150717 ................12-5, 12-9
7150722 ....................... 10-31
7150723 ....................... 10-31
7150730 ...... 12-3, 12-5, 12-9
7150741 ......................... 12-9
7150742 ......................... 12-5
7150745 ....................... 10-11
7150746 ....................... 10-11
7300214 ......................... 8-15
7300343 10-13, 10-17, 10-21
7300344 10-14, 10-17, 10-22
7300377 ......................... 4-21
7300672 ..............8-15, 12-25
7300673 ..............8-15, 12-25
7300674 ..............8-49, 12-25
7300675 ..............8-49, 12-25
7300972 ......................... 4-45
7300983 ........................... 3-9
7301040 ......................... 3-21
7301054 ............5-123, 5-124
7301056 5-123, 5-124, 5-127
7301180 ......................... 3-35
7301252 ......................... 9-61
7301295 ......................... 3-45
7301408 ................3-31, 3-45
7301448 10-14, 10-18, 10-21
7301498 ................4-51, 4-53
7301505 ......................... 4-53
7301506 ......................... 4-53
7301508 ....................... 5-121
7301514 ..................7-9, 10-4
7301515 ....................... 10-13
7301522 10-13, 10-17, 10-21
7301523 10-13, 10-17, 10-21
7301524 10-13, 10-17, 10-21
7301525 10-14, 10-18, 10-21
7301530 ........................... 7-7
7301568 ......................... 3-45
7301585 ........................... 7-9
7301648 ................4-29, 4-33
7301649 ................4-29, 4-33
7301651 ................4-29, 4-33
7301653 ................4-29, 4-33
7301676 ......................... 11-4
7301677 ......................... 11-4
7301678 ......................... 11-4
7301718 ......................... 3-35
7301738 ....................5-4, 5-8
7301818 ......................... 10-4
7301829 ....................... 10-14
8042/10042/10054
Part Number
Page
7301833 ................ 4-29, 4-33
7301835 . 10-13, 10-17, 10-21
7301836 . 10-13, 10-17, 10-21
7301841 ....................... 10-13
7301862 ......................... 9-61
7301863 ......................... 9-61
7301866 ......................... 6-27
7301893 10-13, 10-17, 10-21,
10-27
7302010 ......... 2-7, 2-9, 12-25
7302024 ........................... 2-7
7302031 ......................... 4-61
7302034 ....................... 5-121
7302039 .................... 1-5, 2-7
7302073 ........................... 6-3
7302074 ........................... 6-3
7302076 ........................... 6-3
7302077 ........................... 6-3
7302085 ................ 4-21, 4-23
7302086 ................ 2-4, 12-25
7302189 ................ 11-5, 11-9
7302304 ......................... 4-55
7310012 .... 4-6, 10-14, 10-18,
10-22
77143006 ... 4-35, 4-39, 10-28
77363230 ..................... 10-22
77363246 ..................... 10-22
77363347 ..................... 10-23
77373229 ..................... 10-22
77383377 ......... 10-18, 10-22,
10-27, 12-29
8024000 ........................... 4-3
8024024 ........................... 7-3
8024030 ......................... 4-27
8024031 ......................... 4-27
8024032 ......................... 2-27
8024033 ................ 2-29, 2-31
8024035 .................... 5-3, 5-7
8024049 ........................... 4-6
8024050 ........................... 4-6
8025655 .... 9-11, 9-13, 12-13,
12-15
80263012 ....................... 3-37
80264045 ....................... 6-23
80264074 ....................... 6-17
80264082 ......................... 6-7
80304082 .............. 5-18, 5-60
80304088 .............. 5-17, 5-59
80304089 .............. 5-17, 5-59
80304090 .............. 5-17, 5-59
80304091 .............. 5-17, 5-59
80304092 .............. 5-17, 5-59
80304093 .............. 5-17, 5-59
80304094 .............. 5-17, 5-59
80304095 .............. 5-17, 5-59
80304096 .............. 5-17, 5-60
80304097 .............. 5-18, 5-60
80304099 .............. 5-18, 5-60
80304100 .............. 5-18, 5-60
14-9
PART NUMBER INDEX
Part Number
Page
80304101 .............. 5-18, 5-60
80304102 .............. 5-18, 5-60
80304104 .............. 5-18, 5-60
80304107 .............. 5-18, 5-60
80304108 .............. 5-18, 5-60
80304110 .............. 5-17, 5-59
80304111 .............. 5-17, 5-59
80304112 .............. 5-17, 5-59
80304113 .............. 5-17, 5-59
80304115 .............. 5-17, 5-59
80304117 .............. 5-17, 5-59
80304118 .............. 5-17, 5-59
80304119 .............. 5-17, 5-60
80304120 .............. 5-18, 5-60
80304121 .............. 5-18, 5-60
80304122 .............. 5-18, 5-60
80304123 .............. 5-18, 5-60
80304124 .............. 5-17, 5-59
80304125 .............. 5-18, 5-60
80304126 .............. 5-18, 5-60
80304127 .............. 5-18, 5-60
80304128 .............. 5-18, 5-60
80304129 .............. 5-18, 5-60
80304130 .............. 5-18, 5-60
80304131 .............. 5-18, 5-60
80304132 .............. 5-18, 5-60
80304133 .............. 5-18, 5-60
80304134 .............. 5-18, 5-60
80304135 .............. 5-18, 5-60
80304136 .............. 5-18, 5-60
80304137 .............. 5-18, 5-60
80304143 .............. 5-17, 5-59
80304144 .............. 5-17, 5-59
80304145 .............. 5-17, 5-59
80304146 .............. 5-17, 5-59
80304147 .............. 5-17, 5-59
80304148 .............. 5-17, 5-59
80304149 .............. 5-17, 5-59
80304150 .............. 5-17, 5-59
80304151 .............. 5-17, 5-59
80304152 .............. 5-17, 5-59
80304153 .............. 5-17, 5-59
80304154 .............. 5-17, 5-59
80304155 .............. 5-17, 5-59
80304156 .............. 5-17, 5-59
80304157 .............. 5-17, 5-59
80304158 .............. 5-17, 5-59
80304159 .............. 5-17, 5-59
80304160 .............. 5-17, 5-59
80304161 .............. 5-17, 5-59
80304162 .............. 5-17, 5-59
80304163 .............. 5-17, 5-59
80304164 .............. 5-17, 5-59
80304165 .............. 5-17, 5-59
80304166 .............. 5-17, 5-59
80304167 .............. 5-17, 5-59
80304168 .............. 5-17, 5-59
80304169 .............. 5-17, 5-59
80304173 ....5-43, 5-47, 5-79,
14-10
Part Number
Page
5-83
80304227.............. 5-49, 5-51
80304405..... 5-43, 5-79, 5-93
80304462.............. 5-37, 5-75
8032694..........................9-58
8032762..........................4-43
8032764..........................4-43
8032790..........................9-58
8032989..........................9-57
8032990..........................9-57
8032991..........................9-57
8032992..........................9-57
8032993..........................9-57
8032994....... 9-29, 9-31, 9-57
8032995..........................9-57
8033065..........................6-23
8033075..........................6-23
8033178............................7-5
8033340................ 4-3, 10-11
80334277........................9-47
8033786... 9-65, 12-13, 12-15
8033856................ 6-17, 6-29
8034026.................... 9-3, 9-5
8034037..........................9-29
8034038..........................9-57
8034695..........................9-37
8034697..........................9-53
8034815..........................6-23
8035027..........................5-67
8035109........................5-121
8035276........................10-11
8035281................ 9-29, 9-31
8035282................ 9-29, 9-31
8035308......... 9-7, 9-17, 9-21
8035315.................... 9-3, 9-5
8035321. 9-7, 9-9, 9-15, 9-17,
9-19, 9-21
80353229-23, 9-27, 9-29, 9-39
8035323....... 9-23, 9-27, 9-29
8035324....... 9-23, 9-27, 9-29
8035326..........................9-27
8035327. 9-7, 9-9, 9-15, 9-17,
9-19, 9-21, 9-23,
9-27, 9-39, 9-41
8035346..........................9-53
8035347..........................9-53
8035348..........................9-53
8035358..........................9-53
8035363..........................9-53
8035365..........................9-54
8035366..........................9-54
8035367..........................9-53
8035377................ 9-53, 9-54
8035381..........................9-53
8035386..........................9-15
8035392..........................6-23
8035393..........................6-23
8035402................ 6-27, 6-29
8035406................ 6-27, 6-29
Part Number
Page
8035409 ......................... 6-23
8035411 ......................... 6-23
80354166-7, 6-11, 6-17, 6-23,
6-27, 6-29
8035417 ................ 6-27, 6-29
8035431 ................ 6-27, 6-29
8035437 .................. 6-7, 6-11
8035439 ......................... 6-17
8035441 ......................... 6-17
8035475 ........................... 6-7
8035477 ........................... 6-7
8035478 ........................... 6-7
80354796-7, 6-11, 6-23, 6-27,
6-29
8035486 ........................... 6-7
8035487 .........6-7, 6-11, 6-27
8035490 .........6-8, 6-12, 6-15
8035492 ......................... 6-25
8035493 ......................... 6-25
8035496 ......................... 6-25
8035498 ......................... 6-25
8035499 ......................... 6-25
8035500 ......................... 6-25
8035512 ......................... 9-57
8035514 .................... 9-3, 9-5
8035523 6-8, 6-12, 6-15, 6-17
80355369-3, 9-5, 9-65, 12-13,
12-15
8035539 .................... 9-3, 9-5
8035545 .................. 9-7, 9-15
8035547 ................ 9-33, 9-37
8035561 ......................... 9-44
8035564 ......................... 9-44
8035567 ......................... 9-43
8035568 ......................... 9-43
8035569 ......................... 9-43
8035570 ......................... 9-43
8035571 ......................... 9-43
8035572 ......................... 9-43
8035573 ......................... 9-43
8035574 ......................... 9-43
8035575 ......................... 9-43
8035577 ......................... 9-43
8035578 ......................... 9-43
8035579 ......................... 9-43
8035580 ......................... 9-43
8035581 ......................... 9-43
8035582 ......................... 9-43
8035583 ......................... 9-43
8035584 ......................... 9-43
8035585 ......................... 9-43
8035586 ......................... 9-43
8035587 ......................... 9-43
8035588 ......................... 9-43
8035589 ......................... 9-43
8035590 ......................... 9-44
8035591 ......................... 9-44
8035592 ......................... 9-44
8035593 ......................... 9-44
8042/10042/10054
Part Number
Page
8035595......................... 9-44
8035596......................... 9-44
8035597......................... 9-44
8035598......................... 9-44
8035599................ 6-27, 6-29
8035607.................. 9-7, 9-15
8035608.................. 9-7, 9-15
8035609.................. 9-7, 9-15
8035610.................. 9-7, 9-15
8035611................ 9-33, 9-37
8035612................ 9-33, 9-37
8035613................ 9-33, 9-37
8035615.................... 9-3, 9-5
8035616.................... 9-3, 9-5
8035631......................... 6-17
8035632......................... 6-17
8035637........................... 6-7
8035639.................. 6-7, 6-11
8035668................ 6-27, 6-29
8035727......................... 9-39
8035728......................... 9-39
8035729......................... 9-39
8035730......................... 9-39
8035757................ 9-23, 9-27
8035758................ 9-23, 9-27
8035778....................... 5-121
8035780......................... 9-21
8035781................ 9-29, 9-31
8035783......................... 9-29
8035800.................... 9-3, 9-5
8035805....................... 10-11
8035807......................... 7-15
8035830....................... 12-13
8035834......................... 9-53
8035843......................... 9-53
8035844......................... 9-53
8035845................ 9-53, 9-54
8035848......................... 9-53
8035849......................... 9-53
8035855......................... 9-54
8035856......................... 9-53
8035861............ 12-13, 12-15
8035862... 9-65, 12-13, 12-15
8035863... 9-65, 12-13, 12-15
8035864....................... 12-15
8035865....................... 12-17
8035866....................... 12-17
8035867....................... 12-17
8035868....................... 12-17
8035871......................... 5-13
8035872......................... 5-13
8035873......................... 5-13
8035874......................... 5-13
8035875......................... 5-13
8035876......................... 5-13
8035877......................... 5-13
8035878......................... 5-13
8035879......................... 5-13
8035881......................... 5-13
8990395
PART NUMBER INDEX
Part Number
Page
8035882 ......................... 5-13
8035883 ......................... 5-13
8035884 ......................... 5-13
8035885 ......................... 5-13
8035886 ......................... 5-13
8035887 ......................... 5-13
8035888 ......................... 5-13
8035889 ......................... 5-13
8035890 ......................... 5-13
8035891 ......................... 5-13
8035892 ......................... 5-13
8035893 ......................... 5-13
8035894 ......................... 5-13
8035895 ......................... 5-13
8035896 ......................... 5-13
8035897 ......................... 5-13
8035898 ......................... 5-13
8035899 ......................... 5-13
8035900 ......................... 5-13
8035901 ......................... 5-13
8035902 ......................... 5-13
8035903 ......................... 5-13
8035904 ......................... 5-13
8035905 ......................... 5-13
8035906 ......................... 5-13
8035907 ......................... 5-13
8035908 ......................... 5-13
8035909 ......................... 5-14
8035910 ......................... 5-14
8035911 ......................... 5-14
8035912 ......................... 5-14
8035913 ......................... 5-14
8035914 ......................... 5-14
8035915 ......................... 5-14
8035916 ......................... 5-14
8035917 ......................... 5-14
8035918 ......................... 5-14
8035919 ......................... 5-14
8035920 ......................... 5-14
8035921 ......................... 5-14
8035923 ................5-21, 5-63
8035924 ......................... 5-25
8035925 ......................... 5-25
8035927 ................5-25, 5-67
8035945 .......5-29, 5-33, 5-71
8035946 .......5-29, 5-33, 5-71
8035947 .......5-29, 5-33, 5-71
8035948 .......5-30, 5-34, 5-72
8035951 .......5-29, 5-33, 5-71
8035958 ......................... 5-39
8035959 ......................... 5-43
8035960 ......................... 5-43
8035961 ......................... 5-43
8035962 ......................... 5-43
8035963 ......................... 5-43
8035964 ......................... 5-43
8035965 ......................... 5-43
8035966 ......................... 5-43
8035967 ......................... 5-43
8990395
Part Number
Page
8035968 ......................... 5-43
8035969 ......................... 5-43
8035970 ......................... 5-43
8035971 ......................... 5-43
8035972 ......................... 5-43
8035973 ................ 5-43, 5-79
8035974 ......................... 5-43
8035977 ................ 5-49, 5-85
8035978 ................ 5-25, 5-67
8035980 ................ 5-25, 5-67
8035981 ................ 5-25, 5-67
8035982 ......................... 5-55
8035983 ......................... 5-56
8035984 ......................... 5-63
8035986 ......................... 5-67
8035987 ......................... 5-67
8035992 ......................... 5-79
8035993 ......................... 5-79
8035994 ......................... 5-79
8035995 ......................... 5-79
8035996 ......................... 5-79
8035997 ......................... 5-79
8035998 ................ 5-25, 5-67
8036001 ................ 9-33, 9-37
8036009 ......................... 6-19
8036010 ......................... 6-19
8036011 ......................... 6-19
8036013 ......................... 6-19
8036014 ......................... 6-19
8036015 ......................... 6-19
8036017 ......................... 6-19
8036019 ......................... 9-29
8036020 ......................... 9-29
8036021 ......................... 5-91
8036022 ......................... 5-91
8036023 ......................... 5-93
8036024 ......................... 5-95
8036025 ......................... 5-95
8036026 ......................... 5-95
8036027 ......................... 5-95
8036028 ......................... 5-95
8036029 .. 5-99, 5-101, 5-103,
5-105, 5-107
8036030 ....................... 5-109
8036031 ....................... 5-109
8036032 ....................... 5-109
8036033 ....................... 5-111
8036035 ....................... 5-111
8036036 ....................... 5-113
8036037 ....................... 5-113
8036038 ....................... 5-113
8036039 ....................... 5-113
8036040 ....................... 5-113
8036041 ....................... 5-119
8036042 ....................... 5-119
8036048 ........................... 6-7
8036049 ......................... 6-25
8036050 .................. 6-7, 6-11
8036056 ......................... 6-23
Part Number
Page
8036057 ................6-7, 12-23
8036058 ................6-7, 12-23
8036059 ..................6-7, 6-11
8036060 ..................6-7, 6-11
8036061 ..................6-7, 6-11
8036062 ......................... 6-17
8036064 ......................... 6-17
8036066 ..................6-7, 6-11
8036067 ......................... 6-12
8036068 ......................... 6-12
8036069 ......................... 6-11
8036070 ......................... 6-23
8036071 ..................6-7, 6-12
8036072 ......................... 6-23
8036073 ..................6-7, 6-11
8036076 ......................... 6-17
8036077 ......................... 6-17
8036078 ......................... 6-17
8036079 ......................... 6-17
8036080 ......................... 6-17
8036085 ......................... 6-17
8036088 ......................... 6-17
8036090 ......................... 6-17
8036091 ......................... 6-17
8036092 ......................... 6-17
8036093 ......................... 6-17
8036094 ......................... 6-17
8036095 ......................... 6-17
8036096 ......................... 6-17
8036097 ......................... 6-17
8036098 ......................... 6-17
8036099 ......................... 6-23
8036100 ......................... 6-23
8036102 ......................... 6-25
8036103 ......................... 6-25
8036105 ......................... 6-17
8036106 ........................... 6-7
8036107 ........................... 6-7
8036108 ........................... 6-7
8036110 ................6-27, 6-29
8036111 ......................... 6-27
8036112 ................6-27, 6-29
8036114 ................6-27, 6-29
8036118 ................6-27, 6-29
8036119 ......................... 6-27
8036120 ................6-27, 6-29
8036121 ................6-27, 6-29
8036122 ................6-27, 6-29
8036124 ................6-27, 6-29
8036128 ......................... 6-29
8036129 ......................... 6-29
8036145 ................9-17, 9-21
8036146 ................9-17, 9-21
8036147 ................9-17, 9-21
8036148 ......................... 9-21
8036168 ..................9-7, 9-15
8036171 ......................... 9-57
8036172 ......................... 9-57
8036173 ......................... 9-53
8042/10042/10054
Part Number
Page
8036174 ......................... 9-53
8036175 ......................... 9-53
8036176 ......................... 9-53
8036177 ......................... 9-54
8036178 ......................... 9-54
8036179 ......................... 9-53
8036183 ......................... 9-53
8036184 ......................... 9-53
8036185 ......................... 9-53
8036186 ......................... 9-53
8036187 ......................... 9-57
8036188 ......................... 9-57
8036190 ... 5-99, 5-101, 5-109
8036192 ................ 9-29, 9-31
8036195 ......................... 9-29
8036196 .................. 6-7, 6-11
8036197 .................. 6-7, 6-11
8036198 .................. 6-8, 6-12
8036199 .................. 6-8, 6-12
8036204 ......................... 4-17
8036209 ................ 12-5, 12-9
8036210 ................ 12-5, 12-9
8036212 ................ 12-5, 12-9
8036213 ................ 12-5, 12-9
8036214 ................ 12-5, 12-9
8036215 ................ 12-5, 12-9
8036216 ...... 12-3, 12-5, 12-6,
12-9, 12-10
8036217 ...... 12-3, 12-5, 12-6,
12-9, 12-10
8036218 ...... 12-3, 12-5, 12-6,
12-9, 12-10
8036219 .............. 12-6, 12-10
8036220 .............. 12-6, 12-10
8036221 .............. 12-6, 12-10
8036222 .............. 12-6, 12-10
8036250 ....................... 5-119
8036252 ......................... 9-57
8036253 ......................... 9-57
8036257 ......................... 9-53
8036258 ......................... 9-54
8036259 ................ 9-53, 9-54
8036260 ......................... 9-54
8036263 ......................... 9-53
8036281 ......................... 9-53
8036282 ......................... 9-53
8036283 ......................... 9-53
8036284 ......................... 9-53
8036288 ......................... 9-29
8036289 ......................... 9-29
8036290 ......................... 9-29
8036295 ........................... 9-5
8036304 ....... 5-29, 5-33, 5-71
8036305 ....... 5-29, 5-33, 5-71
8036312 ................ 5-25, 5-67
8036313 ................ 5-25, 5-67
8036320 ......................... 5-39
8036321 ......................... 5-39
8036330 ....... 5-47, 5-79, 5-83
14-11
PART NUMBER INDEX
Part Number
Page
8036331 ......5-25, 5-29, 5-33,
5-49, 5-67, 5-71,
5-85
8036338 ......................... 5-79
8036388 ................ 6-27, 6-29
80364004 ....................... 6-17
80364020 .............. 6-27, 6-29
80364044 ......................... 6-7
8036414 ......................... 5-85
8036418 ................ 5-27, 5-69
8036421 ......................... 6-27
8036422 ......................... 6-27
8036439 ................ 5-25, 5-67
8036440 ................ 5-25, 5-67
8036444 ....... 5-29, 5-33, 5-71
8036445 ....... 5-29, 5-33, 5-71
8036447 ......5-29, 5-33, 5-37,
5-71, 5-75
8036451 ....................... 12-17
8036463 ................ 6-27, 6-29
8036517 ......................... 9-53
8036536 9-9, 9-11, 9-13, 9-19
8036537 9-9, 9-11, 9-13, 9-19
8036538 ......................... 9-19
8036544 ........................... 4-3
8036546 ......................... 4-27
8036580 ......................... 9-31
8036581 ......................... 9-31
8036582 ......................... 9-31
8036605 ........................... 4-5
8036606 ......................... 5-67
8036732 ................ 9-39, 9-41
8036746 ................ 9-11, 9-13
8036750 .9-7, 9-9, 9-15, 9-17,
9-19, 9-21, 9-39,
9-41, 12-17
8036751 ......................... 5-55
8036752 ......................... 5-63
8036753 ......................... 5-63
8036756 ................ 5-25, 5-67
8036757 ................ 5-25, 5-67
80367585-25, 5-27, 5-67, 5-69
80367595-25, 5-27, 5-67, 5-69
8036808 9-9, 9-11, 9-13, 9-19
8036809 ......................... 9-19
8036810 ......................... 9-19
8036811 ....... 9-19, 9-31, 9-41
8036812 ................ 4-29, 4-33
8036813 ........................... 9-9
8036814 .........9-9, 9-11, 9-13
8036815 .........9-9, 9-11, 9-13
8036816 ................ 4-29, 4-33
8036823 ......................... 9-19
8036824 ......................... 9-19
8036825 ................ 9-31, 9-41
8036826 ......................... 9-31
8036827 ......................... 9-31
8036828 ......................... 9-31
8036829 ......................... 9-19
14-12
Part Number
Page
8036837..........................9-41
8036838..........................9-41
8036839..........................9-41
8036841..........................5-13
8036842..........................5-21
8036847................ 5-37, 5-75
8036848..........................5-39
8036849..........................5-39
8036852..........................5-39
8036854..........................5-39
8036855..........................5-39
8036856..........................5-39
8036859..........................5-39
8036861..........................5-39
8036862..........................5-39
8036866..........................5-43
8037206............................6-7
80373094........................4-49
80384187........................6-17
80384192........................6-17
80384193........................6-17
80384207........................6-23
80384221.............. 6-27, 6-29
8040263..........................5-11
8040264..........................5-53
8040271..........................5-11
8040272..........................5-53
8040285..........................5-53
8050001............. 1-3, 1-5, 1-9
80623016..........................5-3
8065062..... 3-13, 3-15, 12-13
8065063..........................1-15
8065634............................3-9
8065640... 1-3, 1-5, 1-9, 1-15,
2-3, 2-7, 2-9,
12-25
8065641............. 1-3, 1-5, 1-9
8080613............................4-3
80963055......................10-33
80963056.......... 10-23, 10-33
80974028................ 4-6, 4-13
80974033..........................4-6
8160078..........................7-21
8160406..........................7-21
8160418..........................7-21
8160419................ 7-17, 7-19
8160610............................7-5
8162003............................7-5
8162007............................7-7
8180215................ 4-29, 4-33
8180216................ 4-29, 4-33
8180311....... 4-27, 4-29, 4-33
8180324................ 4-29, 4-33
8180325................ 4-29, 4-33
8180326................ 4-29, 4-33
8180335................ 4-29, 4-33
8205655..........................9-65
8205657.................... 9-3, 9-5
8220008........................10-22
Part Number
Page
8220010 ....................... 10-22
8220012 ....................... 10-23
8220042 ....................... 10-22
8220051 ....................... 10-23
8220073 ......4-9, 4-14, 10-11,
10-14
8220081 ............ 10-22, 10-33
8220084 ............ 10-22, 10-33
8220086 ............ 10-22, 10-33
8220087 ....................... 10-23
8220088 ....................... 10-22
8220089 ............ 10-23, 10-33
8220123 ............ 10-23, 10-33
8220124 ....................... 10-23
8220158 ....................... 10-23
8220161 ............ 10-23, 10-33
8220164 ....................... 10-22
8220167 ....................... 10-23
8220175 ....................... 10-23
8220357 .10-13, 10-17, 10-22
8220364 ............ 10-13, 10-17
8220366 .10-13, 10-17, 10-22
8220536 ....................... 10-23
8220548 ....................... 10-22
8220549 ....................... 10-22
8220550 ....................... 10-22
8220551 ....................... 10-22
8220552 ............ 10-17, 10-22
8220553 ....................... 10-13
8220882 ....................... 10-31
8220883 ....................... 10-22
8220885 ....................... 10-23
8220886 ....................... 10-23
8220887 ............ 10-23, 10-33
8220889 ....................... 10-22
8220890 ....................... 10-23
8220926 ....................... 10-31
8220927 ............ 10-23, 10-33
8220928 ............ 10-23, 10-33
8220929 ............ 10-23, 10-33
8220930 ............ 10-23, 10-33
8220931 ............ 10-23, 10-33
8220932 ............ 10-23, 10-33
8220937 ....................... 10-23
8220944 ....................... 10-22
8220945 ....................... 10-22
8220951 ....................... 10-23
8220954 ....................... 10-23
8223025 ................ 10-4, 10-8
8223037 ................ 7-13, 7-15
8223038 ....................... 12-23
8223041 ....................... 10-31
8223042 ....................... 10-31
8223043 ................ 6-23, 6-25
8223044 ......................... 6-23
8223046 ................ 7-13, 7-15
8223054 ................ 7-13, 7-15
8223057 ................ 12-5, 12-9
8223059 .......12-3, 12-5, 12-9
8042/10042/10054
Part Number
Page
8223060................ 12-5, 12-9
8223073......................... 12-9
8223081......................... 7-15
8223082......................... 7-15
8223083.............. 7-15, 12-23
8223226......................... 9-61
8223232 10-11, 10-13, 10-17,
10-23
8223244...... 4-9, 4-14, 10-17,
10-24
8223453................ 7-13, 7-15
8223532....................... 10-13
8223536.............. 1-16, 10-31
8224047......................... 7-19
8225119.... 10-4, 10-8, 10-31,
12-5, 12-9,
12-29
8225122. 10-14, 10-18, 10-21
8226234....................... 10-22
8229233.... 10-4, 10-8, 10-31,
12-3, 12-5, 12-9,
12-23
8229234.... 10-4, 10-8, 10-13,
10-17
8229235....... 10-4, 10-8, 12-9
8229236......................... 12-5
8229237................ 10-4, 10-8
8229238...... 10-4, 10-8, 12-3,
12-5, 12-10
8229243. 10-13, 10-17, 10-22
8229259............ 10-14, 10-17
8229260 10-14, 10-17, 10-21,
10-27
8262162........................... 4-5
8262319........................... 4-3
8262320........................... 4-3
8270134....................... 10-11
8270144....................... 10-13
8270147. 10-13, 10-17, 10-21
8270148 10-13, 10-17, 10-21,
10-27
8270220........................... 4-6
8270221....................... 10-11
8270620 10-13, 10-17, 10-21,
10-27
8270621. 10-17, 10-21, 10-27
8272017........................... 4-3
8272027........................... 4-5
8273013......................... 4-43
8273237......................... 4-43
8273238......................... 4-43
8273240......................... 4-43
82732414-43, 4-45, 4-47, 4-49
8273272......................... 4-43
8274022................ 4-19, 4-21
8275045................ 4-53, 4-55
82752404-51, 4-53, 4-55, 4-57
8275247...... 4-13, 4-51, 4-53,
4-55, 12-31
8990395
PART NUMBER INDEX
Part Number
Page
8277161 ....................4-3, 4-6
8278007 4-3, 4-5, 4-13, 4-17,
5-3, 5-7
8278008 ......................... 4-27
8278012 . 4-3, 4-5, 4-13, 4-17
8278020 .......4-29, 4-33, 4-41
8278023 ......................... 4-27
8278024 ......................... 4-27
8301443 .......7-17, 7-19, 7-21
8301456 ......................... 3-17
8302470 ......1-11, 1-13, 7-17,
7-19, 7-21
8303034 ..................6-3, 6-27
8303041 .............2-3, 2-7, 2-9
8303106 ................4-29, 4-33
8303107 ................4-29, 4-33
8303519 .............4-3, 5-3, 5-7
8303533 .10-14, 10-17, 10-22
8303534 ......................... 7-11
83035401-11, 2-21, 7-5, 7-19,
10-4, 10-8
8303545 10-14, 10-17, 10-22,
10-27
8303606 ................4-29, 4-33
8303615 ................1-13, 4-27
8303618 .......4-43, 4-45, 4-49
8303620 .. 2-3, 2-7, 2-9, 2-13,
2-15, 2-19, 2-21
8303621 .. 2-3, 2-7, 2-9, 2-13,
2-15, 2-19, 2-21
8303622 ......1-11, 2-19, 4-53,
12-3, 12-5, 12-9
83036242-25, 2-27, 2-29, 2-31
8303625 .........1-5, 2-7, 12-19
83036263-17, 3-19, 6-3, 8-25,
8-29, 8-33, 8-37,
8-41, 8-45,
12-19, 12-21
8303628 ......................... 1-15
8303629 ......................... 1-15
8303634 2-25, 2-27, 3-5, 3-9,
3-13, 3-15, 3-45
8303638 ......................... 2-23
8303655 1-15, 2-3, 2-9, 12-25
8303656 .......1-11, 1-13, 4-30
8303658 ..................3-45, 7-3
8303666 ................2-17, 2-21
8303670 ......4-27, 4-29, 12-3,
12-5, 12-9
8303674 ......................... 6-19
83036752-13, 2-17, 4-6, 4-53,
4-55, 8-25, 8-29,
8-33, 8-37, 8-41,
8-45
8303679 ................2-17, 2-19
8303681 .. 2-3, 2-7, 2-9, 2-13,
2-15, 2-17, 2-19,
2-21
8303697 .. 2-3, 2-7, 2-9, 4-27,
8990395
Part Number
Page
4-43, 7-21
8303702 .................... 4-3, 4-9
8303704 ...... 4-29, 4-33, 8-25,
8-30, 8-33, 8-37,
8-42, 8-46
8303712 ........................... 2-7
8303715 ...... 3-13, 3-15, 4-21,
4-25, 8-17
8303717 ......................... 2-13
8303724 ...... 4-3, 4-5, 5-3, 5-7
8303729 ................ 1-11, 1-13
8303738 .... 2-3, 2-7, 2-9, 2-21
8303739 3-9, 4-45, 8-15, 8-49
8303743 ........................... 7-7
8303745 ........ 7-7, 7-9, 10-21,
10-27, 12-6,
12-10
8303752 .... 1-3, 1-5, 1-9, 8-15
8303755 .... 4-63, 7-3, 8-3, 8-7
83037578-9, 8-13, 8-25, 8-29,
8-33, 8-37, 8-41,
8-45, 8-55, 8-59
8303758 ......................... 7-21
8303770 ........................... 3-9
8303772 ................ 2-17, 2-21
8303777 . 10-14, 10-18, 10-22
83037821-3, 1-5, 1-9, 2-3, 2-9,
9-7, 9-15, 9-33,
9-37
83037844-29, 4-33, 4-61, 4-63
8303790 .................... 4-3, 7-5
8303794 .................... 1-3, 1-5
8303798 ................ 4-29, 4-33
8303799 .................... 6-3, 7-5
8303835 ................ 12-5, 12-9
8303837 ........................... 7-5
8303982 ........................... 6-3
8304014 ....................... 10-13
8304631 ......................... 9-57
83050027-5, 10-4, 10-8, 10-31
83050041-11, 1-13, 4-33, 7-5,
7-21, 10-4, 10-8,
10-11
8305006 ......... 8-9, 8-13, 8-15
8305008 .............. 1-11, 10-13
8305012 ................ 3-17, 3-19
8305014 ................ 1-11, 1-13
8305021 ............. 1-3, 1-5, 1-9
8305038 . 10-14, 10-17, 10-22
8305043 ..... 4-6, 10-11, 10-21
8305047 ............ 10-18, 10-22
8305201 ............ 10-11, 10-14
8305402 ........................... 7-5
8305438 ................ 4-6, 10-11
8305619 ......................... 2-23
8305624 ...... 2-19, 2-21, 3-45,
4-27, 4-29, 7-5,
10-4, 10-8,
10-13, 10-17,
Part Number
Page
10-21, 10-27
8305626 .... 1-3, 1-5, 1-9, 3-9,
4-27, 4-43, 4-45,
4-47, 4-49, 6-19,
6-21, 8-9, 8-13,
9-61, 12-3, 12-5,
12-6, 12-9,
12-10, 12-25
8305630 ......................... 4-61
8305643 1-15, 2-3, 2-9, 2-13,
2-17, 2-21, 2-25,
2-27, 3-5, 3-9,
3-13, 3-15, 3-45,
5-3, 5-7, 12-25
8305644 .. 1-3, 1-6, 1-9, 1-15,
2-3, 2-9, 2-13,
2-15, 2-17, 2-21,
2-25, 2-27, 3-17,
3-19, 3-25, 4-3,
4-5, 4-9, 4-13,
4-17, 6-3, 7-3,
9-7, 9-15, 9-33,
9-37, 12-19,
12-21
8305645 .. 2-3, 2-7, 2-9, 2-13,
2-15, 2-21, 2-25,
2-27, 2-29, 2-31,
3-9, 4-27, 4-29,
4-33, 4-53, 8-61,
10-11, 10-13,
10-27, 12-3,
12-5, 12-9
83056462-25, 2-27, 2-29, 2-31
8305647 ............ 2-3, 2-7, 2-9
8305650 ........................... 7-5
8305906 ... 2-3, 2-7, 2-9, 7-21
8305916 ......................... 7-11
8307002 ..... 1-11, 1-13, 4-27,
4-49, 7-3, 7-5,
7-7, 10-4, 10-8,
10-11
83070037-5, 10-4, 10-8, 10-31
8307004 ..... 1-11, 1-13, 4-21,
4-25, 4-27, 4-29,
7-21, 8-9, 8-13,
8-15, 8-17, 8-23,
8-25, 8-29, 8-33,
8-37, 8-41, 8-45,
8-49, 8-53, 8-55,
8-59, 10-18,
10-22, 10-23,
10-27
8307005 .. 2-3, 2-7, 2-9, 2-13,
2-15, 2-17, 2-19,
2-21, 4-6, 4-51,
4-53, 4-55, 4-57,
4-59, 7-11, 8-25,
8-29, 8-30, 8-33,
8-37, 8-41, 8-42,
8042/10042/10054
Part Number
Page
8-45, 8-46,
12-31
8307006 ..4-61, 5-3, 5-8, 6-19
8307007 ...... 2-25, 2-27, 2-29,
2-31, 3-17, 3-19,
8-25, 8-29, 8-33,
8-37, 8-41, 8-45
8307009 ................ 1-11, 1-13
8307010 ............. 1-3, 1-5, 1-9
8307011 ........................... 6-3
8307012 .................... 1-3, 1-5
8307022 ..... 4-6, 10-11, 10-21
8307023 ...4-6, 4-61, 7-3, 8-3,
8-7, 10-11,
10-13, 10-18,
10-21
8307024 ........... 4-33, 6-3, 7-5
8307025 ...4-3, 4-5, 4-9, 4-13,
4-43, 4-45, 4-49,
7-5, 12-19,
12-21
8307026 ....................... 10-11
8307027 ................ 10-4, 10-8
8307049 .................... 5-3, 5-7
8307104 ...... 1-16, 2-23, 2-25,
2-27, 2-29, 2-31
8307106 ...2-3, 2-7, 2-9, 4-27,
4-29, 4-30, 6-19,
6-21, 7-7, 7-9,
10-4, 10-8,
10-27, 10-31
8307107 ......................... 2-13
83071094-27, 4-29, 7-5, 7-19,
10-4, 10-8,
10-21
8307110 . 10-11, 10-17, 10-27
8307111 .... 10-4, 10-8, 10-31,
12-5, 12-10
83071110 ..................... 10-13
83071123-17, 3-19, 3-25, 6-3,
10-13, 10-17,
10-21
8307113 ............. 2-3, 2-7, 2-9
8307201 ........................... 6-3
8307202 ....... 1-11, 1-13, 4-27
83072031-11, 1-13, 3-9, 4-43,
4-45, 8-9, 8-13,
8-15, 8-49
8307204 ...2-3, 2-7, 2-9, 2-13,
2-15, 2-17, 2-19,
2-21, 4-6, 10-11,
12-3, 12-5, 12-9
8307205 ......................... 6-19
8307206 ........ 2-13, 2-15, 7-3,
12-19, 12-21
8307219 10-14, 10-17, 10-22,
10-27
8307220 10-14, 10-17, 10-22,
12-19, 12-21
14-13
PART NUMBER INDEX
Part Number
Page
8307221 .... 4-29, 4-33, 10-14,
10-17, 10-22
8307222 .........4-3, 4-29, 4-33
83079042-17, 2-21, 3-13, 3-15
8307910 ........... 2-3, 2-7, 2-10
8307911 ........... 2-3, 2-7, 2-10
8307912 ........... 1-15, 5-3, 5-7
8307913 ........... 1-15, 5-3, 5-7
83079182-17, 2-21, 3-13, 3-15
8310001 ......................... 7-19
83100098-9, 8-13, 8-15, 8-23,
8-49, 10-18,
10-23
8310016 ........................... 6-3
83100192-25, 2-27, 2-29, 2-31
8310020 ................ 2-25, 2-27
8310026 ......................... 2-19
8310039 ........................... 1-9
8310041 ............ 10-11, 10-14
8310051 .................... 1-3, 1-5
8310056 .................... 1-5, 2-7
8310058 ........................... 2-7
8310066 ........... 1-3, 1-5, 2-27
8310067 .1-15, 4-3, 4-5, 4-13,
4-17, 5-3, 5-7
8310077 ..... 4-6, 10-11, 10-21
8310078 ..... 4-6, 10-11, 10-21
8310081 ......................... 8-49
8310085 ....... 6-3, 12-5, 12-10
8310093 ................ 2-17, 2-21
8310104 ......................... 4-27
8310109 ......4-55, 4-57, 12-3,
12-10, 12-31
8310113 ............. 2-3, 2-7, 2-9
8310116 ........... 1-15, 5-3, 5-7
8310129 ................ 1-11, 1-13
8310136 ........................... 6-7
8310143 ......................... 7-17
8310144 ......................... 7-17
8310151 ......................... 1-15
8310159 ................ 8-13, 8-21
8310160 ................ 3-13, 3-15
8310161 ................ 3-13, 3-15
8310163 ......................... 9-61
8310164 ............ 12-19, 12-21
8310195 ......................... 3-25
83102004-23, 4-29, 4-33, 8-61
8310205 ......................... 2-27
8310209 ................ 2-13, 2-15
8310210 ......................... 2-27
8310215 .................... 5-3, 5-7
8310235 ................ 2-13, 2-15
8310245 ................ 2-13, 2-15
83102464-29, 4-33, 4-35, 4-39
8310259 .................... 5-3, 5-7
8310266 ......................... 2-23
8310276 ......................... 2-23
8310290 ........................... 4-5
8310302 ......................... 3-45
14-14
Part Number
Page
8310326..........................9-57
8310327..........................9-57
83103378-25, 8-29, 8-41, 8-45
8310344........................10-11
8310354............................4-6
8310356.................... 5-3, 5-7
8310362............................6-3
8310377................ 8-33, 8-37
8310382............................6-4
8310420...... 4-27, 8-13, 8-21,
8-26, 8-29, 8-33,
8-37, 8-41, 8-45
8310424............................4-3
8310425........... 4-61, 5-3, 5-8
8310431. 2-3, 2-7, 2-9, 10-18,
10-22
8310435..........................3-45
8310475..........................1-15
8310477...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45
8310478..........................8-21
8310493............................6-3
8310497............. 2-3, 2-7, 2-9
8310522..........................8-21
8310523...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45,
10-27
8310524...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45
8310529......... 6-8, 6-11, 6-15
8310650. 10-13, 10-17, 10-22
8310658................ 1-11, 1-13
8310687........................10-22
8310725.................... 7-7, 7-9
8310748............................4-9
8320262............................4-3
8320265..........................9-61
8320270..........................4-19
8320275............................4-6
8320278..........................4-21
8340034............................7-5
8342416..........................1-11
8342808................ 1-13, 6-17
835008..........................10-17
8360005................ 6-27, 6-29
836731304-3, 4-9, 4-13, 12-27
83673133......................12-27
83683175... 4-57, 4-59, 12-31
83683308.............. 4-35, 4-39
8380008..........................3-21
8382017..........................3-25
8405007................ 6-27, 6-29
8405009....... 4-19, 4-21, 4-35
8405104...... 4-27, 4-29, 4-33,
4-35, 4-41
8405201....... 4-35, 4-36, 4-39
8405202...... 4-33, 4-39, 4-59,
6-29, 12-31
8405203..........................4-27
Part Number
Page
8405209 ......4-41, 4-57, 8-25,
8-29, 8-33, 8-37,
8-41, 8-45
8405212 ......................... 4-41
8405305 .......4-43, 4-45, 4-47
8405307 ......................... 4-43
8405404 ......................... 4-43
8405505 .......4-45, 4-47, 4-49
84055305 ....................... 4-49
8406101 .......4-27, 4-29, 4-33
8406102 ......................... 4-47
8406105 4-6, 4-9, 4-36, 4-63,
10-18, 10-21
8406302 ........4-5, 4-29, 8-61,
10-21, 10-27
8410012 ......................... 4-41
84100134-19, 4-21, 4-23, 4-25
8410021 .......4-45, 4-47, 4-49
84200533-9, 3-11, 3-13, 3-15,
3-45, 8-49
84200553-9, 3-11, 3-13, 3-15,
3-45, 8-49
8420229 ................ 4-19, 4-21
8430032 8-3, 8-7, 8-21, 8-25,
8-30, 8-33, 8-37,
8-41, 8-46, 9-57
8430033 ......8-34, 8-37, 8-46,
9-44, 9-57
8430034 ......................... 9-61
8430037 .......8-21, 8-33, 8-46
84300438-25, 8-30, 8-41, 8-46
8430048 ................ 6-27, 6-29
8430064 ......................... 9-61
8430081 .................... 8-3, 8-7
8444228 ......................... 9-43
8444230 ......................... 9-47
8466306 ........................... 6-3
8500066 ....................... 12-23
8500203 ................ 12-5, 12-9
8520001 .... 1-3, 1-5, 1-9, 2-7,
2-25, 2-27,
12-25
8520003 2-9, 2-29, 2-31, 9-7,
9-15, 9-33, 9-37,
12-25
8520013 .. 1-3, 1-5, 1-9, 1-15,
2-3, 2-7, 2-17,
2-21, 3-9, 9-3,
9-5, 9-17, 9-21
8520021 .. 1-3, 1-5, 1-9, 2-17,
2-21, 9-17, 9-21
85220121-3, 1-5, 1-9, 2-3, 2-7,
2-10, 2-17, 2-21,
2-25, 2-27, 2-31
8526007 .... 1-6, 2-3, 2-7, 2-9,
2-15, 2-23, 4-5,
4-63, 9-3, 9-5,
9-9, 9-19, 9-41,
12-13, 12-15,
8042/10042/10054
Part Number
Page
12-27
8526011..... 9-3, 9-5, 9-7, 9-9,
9-11, 9-13, 9-15,
9-19, 9-23, 9-27,
9-29, 9-33, 9-37,
9-39, 9-41,
12-13, 12-17
8526035....................... 12-23
8526036...... 2-13, 2-17, 2-19,
2-21, 2-25, 4-61
8526048................ 8-15, 8-50
8526203....................... 5-124
8530030...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45
8540218......................... 6-27
8540231......................... 6-27
8541435......................... 9-61
8546407......................... 8-41
8580110....... 7-17, 7-19, 7-21
8580315................ 3-13, 3-15
8580420....... 1-13, 4-27, 4-49
8581007......................... 1-11
8582007................ 10-4, 10-8
85840013-9, 3-13, 3-15, 6-23,
7-19, 8-15, 8-49,
10-11, 10-13,
10-17, 10-21,
12-3, 12-5, 12-9
8584018....... 12-3, 12-5, 12-9
8630003........... 3-45, 8-3, 8-7
8630019.................... 5-3, 5-7
8630021......................... 7-17
8640017......................... 9-57
8640028.................. 3-9, 8-49
8640029......... 3-9, 3-13, 8-49
8640032.................. 3-9, 8-49
8640123...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45,
8-46
8640208...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-45
8640903......................... 9-61
8642001........................... 3-9
8642207................ 3-13, 3-15
8642224... 2-3, 2-7, 2-9, 2-17,
2-21
8642235........................... 3-9
86683480..................... 10-18
8700116........................... 7-5
8721029......................... 8-23
8750003................ 8-15, 8-49
8750011......................... 8-50
8750012. 8-4, 8-7, 8-15, 8-18,
8-23, 8-50
8750015....... 4-21, 4-25, 8-17
8750016......... 8-7, 8-17, 8-23
8750017. 4-21, 8-4, 8-7, 8-10,
8-13, 8-15, 8-17,
8-34, 8-38, 8-41,
8990395
PART NUMBER INDEX
Part Number
Page
8-50, 8-53, 8-55,
8-59
8750024 ......4-21, 8-10, 8-25,
8-37, 8-53, 8-55
87500258-9, 8-13, 8-25, 8-29,
8-33, 8-37, 8-41,
8-45, 8-55, 8-59
8750026 ......4-21, 8-10, 8-13,
8-34, 8-38, 8-41,
8-53, 8-55, 8-57,
8-59, 8-61
87500274-13, 8-4, 8-15, 8-17,
8-23, 8-49, 8-50,
8-53, 10-18,
10-23
87500408-9, 8-13, 8-29, 8-33,
8-34, 8-38, 8-41,
8-45, 8-55, 8-57,
8-59, 8-61
8760037 ......................... 8-15
8760039 ........................... 8-9
8760117 .......8-25, 8-29, 8-33
8760140 ......................... 8-23
8760237 ......................... 8-23
8760254 .......8-25, 8-29, 8-33
8760268 8-3, 8-7, 8-17, 8-25,
8-29, 8-33, 8-37,
8-41, 8-46
8760305 ....................... 12-25
8760328 ......................... 8-53
8760415 .......8-25, 8-29, 8-33
8760451 ......................... 8-34
8760457 ................8-26, 8-29
8760463 ......................... 8-15
8760465 ................8-15, 8-49
8760468 ................8-10, 8-13
8760477 ......................... 8-15
8760479 .......8-25, 8-29, 8-33
8760510 ......................... 8-33
8760548 ................8-59, 8-61
8760552 ......8-25, 8-29, 8-33,
8-37, 9-61
8762012 .......8-25, 8-29, 8-33
8765204 ......8-15, 8-17, 8-21,
8-25, 8-29, 8-50
8769122 ................8-15, 8-49
8769123 ......4-21, 4-25, 8-15,
8-17, 8-50
8769128 ......4-13, 8-13, 8-15,
8-23, 8-49, 8-53,
10-18, 10-23,
12-25
8769132 ................3-13, 3-15
8769139 ..............8-13, 12-25
8769140 ........................... 8-9
8769149 ......................... 8-15
8769158 ......................... 2-13
8769159 ......................... 2-13
8769160 ......................... 2-13
8990395
Part Number
Page
8769161 ................ 8-15, 8-49
8770016 ................ 3-13, 3-15
8770070 ......................... 8-53
8770078 ................ 4-29, 4-33
8770109 .................... 8-3, 8-7
8770120 .................... 8-3, 8-7
8770152 .................... 8-3, 8-7
8770157 .................. 8-9, 8-13
8770173 ...... 8-25, 8-29, 8-33,
8-37, 8-41, 8-46
8770175 .................... 8-3, 8-7
8770183 ........................... 8-3
8770189 ........... 8-3, 8-7, 8-21
8770289 ......................... 8-21
8780031 ............ 5-123, 5-124
8780036 ............ 5-123, 5-124
8780045 ............ 5-123, 5-124
8780047 ....................... 5-127
8780048 ............ 5-123, 5-124
8780050 ............ 5-123, 5-124
8780264 ............ 5-123, 5-124
8786514 . 5-123, 5-124, 5-127
8786572 .................... 5-3, 5-7
8786573 .................... 5-3, 5-7
88261017 ....................... 7-19
8841036 ......................... 5-89
88411094 ............ 12-3, 12-10
8841318 ......................... 4-61
8841319 ......................... 4-63
88561004 ....................... 4-35
8864053 ......................... 6-19
8864057 ......................... 6-19
88662192 ....................... 9-58
8866341 ....... 4-27, 4-29, 4-33
8866348 ........................... 6-3
8866351 ........................... 6-3
8866441 ......................... 3-33
8866442 ......................... 3-33
8866443 ......................... 3-33
8866444 ......................... 3-33
8866445 ......................... 3-33
8866446 ......................... 3-33
8866464 ......................... 3-33
8866529 ........................... 6-3
8866530 ........................... 6-3
8866560 ......................... 3-33
8866561 ......................... 3-33
88671001 ....................... 3-11
88671022 ......................... 5-3
88761001 ......................... 3-9
8880218-OM ................ 5-121
8880219 ......................... 4-61
8880219-OM ................ 5-121
8902111 ......................... 9-57
8902175 ........... 8-3, 8-7, 8-21
8902188 ......................... 9-53
8902193 ......................... 9-57
8902194 ......................... 9-57
8902197 ......................... 9-57
Part Number
Page
8902199 ......................... 9-57
8902206 ......................... 9-57
8902274 ........................... 8-3
8902696 ......................... 9-57
8902697 ......................... 9-57
8902698 ......................... 9-57
8902857 ......................... 8-17
8902858 ......................... 8-17
8990147 ........................... 6-3
90022230 ....................... 9-63
90028488 ..............4-39, 4-55
90200003 3-5, 3-7, 3-9, 3-11,
3-13, 3-15
90200382 ..................... 10-23
90200755 ....................... 4-39
90206196 ....................... 1-13
90451058 ........ 3-5, 3-9, 3-45
90551013 ........ 3-5, 3-9, 3-13
90554016 .... 3-21, 3-23, 3-41
90554017 ....................... 3-41
90554018 ..............3-21, 3-41
90554020 ..............3-21, 3-23
90554042 ..............3-21, 3-23
90554045 ....................... 9-67
90554054 ..............3-21, 3-23
90554062 ..............3-23, 3-41
90554065 ....................... 3-41
90554076 ..............3-23, 3-41
90554080 ....................... 3-29
91033137 ..............4-35, 4-39
91043125 ..............3-21, 3-49
91043126 ..............3-21, 3-49
91044080 ....................... 9-63
91081640 ..........10-17, 10-28
91143122 ....................... 4-25
91163129 ..............4-35, 4-39
91164113 ......................... 4-5
91164114 ......................... 4-5
91344032 ....................... 6-17
91344043 ................6-7, 6-29
91364023 .... 4-45, 4-47, 4-49
91401281 ..................... 10-28
91401299 ..........10-17, 10-23
91403193 ..................5-3, 5-7
91403413 ..... 3-9, 3-11, 3-13,
3-15, 3-21, 3-45,
3-49, 8-49
91403414 ..... 3-9, 3-11, 3-13,
3-15, 3-21, 3-45,
3-49, 8-49
91404298 ..............6-11, 6-29
91404299 ..............11-4, 11-9
91404301 ....................... 6-11
91404315 ....................... 6-17
91404317 ....................... 6-17
91404318 ....................... 6-17
91404319 ....................... 6-17
91474023 ....................... 9-57
91474434 ..............9-69, 9-71
8042/10042/10054
Part Number
Page
91474435 ....................... 9-71
91474438 ....................... 9-71
91474439 ....................... 9-71
91474440 ....................... 9-71
91474441 ....................... 9-71
91474442 .............. 9-69, 9-71
91474443 .............. 9-69, 9-71
91474446 .............. 9-69, 9-71
91474447 .............. 9-69, 9-71
91474450 .............. 9-69, 9-71
91474451 ....................... 9-71
91474452 ....................... 9-71
91474453 ....................... 9-71
91474454 .............. 9-69, 9-71
91474455 .............. 9-69, 9-71
91474456 .............. 9-69, 9-71
91474458 .............. 9-69, 9-71
91474459 .............. 9-69, 9-71
91474460 ....................... 9-71
91511145 ......................... 7-3
91513140 ....................... 8-45
91513180 ......................... 7-3
91513197 ....................... 4-39
91514197 ....................... 9-71
91514198 ....................... 9-71
91514199 ....................... 9-71
91563070 ....................... 4-41
91563164 ....................... 6-21
91565094 ....................... 3-29
14-15
PART NUMBER INDEX
Part Number
14-16
Page
Part Number
Page
Part Number
8042/10042/10054
Page
Part Number
Page
8990395
8990395
An Oshkosh Corporation Company
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417
JLG Worldwide Locations
JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: +61 2 65811111
Fax: +61 2 65813058
JLG Latino Americana Ltda.
Rua Antonia Martins Luiz, 580
Distrito Industrial João Narezzi
13347-404 Indaiatuba - SP
Brazil
Phone: +55 19 3936 8870
Fax: +55 19 3935 2312
JLG Industries (UK) Ltd
Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP
England
Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001
JLG France SAS
Z.I. de Baulieu
47400 Fauillet
France
Phone: +33 (0)5 53 88 31 70
Fax: +33 (0)5 53 88 31 79
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude-lhlpohl
Germany
Phone: +49 (0)421 69 350 20
Fax: +49 (0)421 69 350 45
JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N.T.
Hong Kong
Phone: +852 2639 5783
Fax: +852 2639 5797
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: +39 029 359 5210
Fax: +39 029 359 5845
JLG Europe B.V.
Polaris Avenue 63
2132 JH Hoofddorp
The Netherlands
Phone: +31 (0)23 565 5665
Fax: +31 (0)23 557 2493
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: +48 (0)914 320 245
Fax: +48 (0)914 358 200
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal, Barcelona
Spain
Phone: +34 93 772 4 700
Fax: +34 93 771 1762
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
Phone: +46 (0)850 659 500
Fax: +46 (0)850 659 534
www.jlg.com

SkyTrak 8042 Telehandler Parts Manual

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