DeVilbiss Catalog - Ben`s Paint Supply
Transcription
DeVilbiss Catalog - Ben`s Paint Supply
AR-2005 Table of Contents Gravity Feed Spray Guns . .......................................................................................... 3 Gravity Feed Cups . ....................................................................................................... 9 EZ Liners . ........................................................................................................................ 9 Suction Feed Spray Guns and Cups . .................................................................. 10 Pressure Feed Spray Guns ...................................................................................... 14 Pressure Cups and Tanks ........................................................................................ 18 Air Control ..................................................................................................................... 20 Regulators and Air Valves . ...................................................................................... 24 Hose and Fittings ........................................................................................................ 26 Breathable Air and Respirators .............................................................................. 28 Accessories . ................................................................................................................. 30 Parts Breakdowns ...................................................................................................... 37 Quick Selection Chart ................................................................................................ 72 Experience the Power of PLUS... PLUS™ High Efficiency Gravity Feed •Powerful atomization – twice the energy available in HVLP guns Order No. 110264 •Powerful productivity – super fast fluid flow for high speed painting Model No. GFG-670 •Powerful efficiency – equal to or better than HVLP transfer efficiency PLUS™ Gravity Feed High Efficiency Air Cap #410 air capPrimers, base coats, clearcoats, single stage and low VOC PLUS™ Gravity Gun Includes: •1.2 mm, 1.3 mm, and 1.4 mm fluid tips •1-Liter aluminum cup with push on lid •High output air adjusting valve with gauge •Spray lube, fluid filter, gun hook Air cap pattern 30-40 PSI Gravity Tips: 12 1⁄2˝ 9-11 CFM 1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.6 mm, 1.8 mm 192174 AV-440-410 Air Cap Order No. Air Cap Model No. Included tip sizes shown in bold PLUS™ Gravity Feed Order No. Fluid Inlet Air Model No.Tip (mm)Pressure 110264 1.2 & 1.3 GFG-670 (Includes 1.2 mm, 1.3 mm, and 1.4 mm fluid tips) 1.4 For complete parts breakdown please see page 37 Applications 25-35 PSI 30-40 PSI 30-40 PSI 25-30 PSI Base coats High solids clearcoats Single stages Waterbornes 30-40 PSI 30-40 PSI Low solids clearcoats Single stages ACCESSORIES 120175 GFC-502 1-Liter aluminum gravity cup 802187 DGI-501-PSI Digital pressure gauge 130095 HAF-507-K2 Whirlwind filter 192246 BXX-1250 Single gun case 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) Gravity Feed Spray Guns • GTi® Millennium The Ultimate HVLP Base Coat/Clearcoat Gun Hvlp Gravity Feed •Excellent value Gun Order No. •Three guns in one 170156 Model No. GTI-620G GTi® Millennium Gravity Feed HVLP Air Cap #2000 air cap Base coats, clearcoats, primers, single stage, and low VOC GTi® Gravity Gun Includes: •1.3 mm, 1.4 mm, and 1.5 mm fluid tips •1-Liter aluminum cup with push on lid •High output air adjusting valve with gauge •Spray lube, fluid filter, gun hook Air cap pattern 4-10 PSI (air cap) Gravity Tips: 12˝ 12.5-16.0 CFM @ 30 PSI inlet 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2mm 192136 GTI-407-2000 Air Cap Order No. Air Cap Model No. Included tip sizes shown in bold GTi® Millennium Gravity Feed Order No. Fluid Inlet Air Model No.Tip (mm)Pressure 170156 1.3 & 1.4 20-25 PSI GTI-620G 25-30 PSI (Includes 1.3 mm, 1.4 mm, and 1.5 20-25 PSI 1.5 mm 25-30 PSI fluid tips) For complete parts breakdown please see page 38 Applications Base coats High solids clearcoats, single stages Base coats Low solids clearcoats, single stages ACCESSORIES 120175 GFC-502 1-Liter aluminum gravity cup 802187 DGI-501-PSI Digital pressure gauge • Gravity Feed Spray Guns 130095 HAF-507-K2 Whirlwind filter 192246 BXX-1250 Single gun case 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) PRi® The Start of a Great Finish Hvlp Gravity Feed •Reduces sanding and overspray Order No. 170166 Model No. PRI-601G-14 Order No. 170167 Model No. PRI-601G-18 PRi® Gravity Feed HVLP Primer Air Cap #101 air capPrimers including low VOC Air cap pattern 4-10 PSI (air cap) Gravity Tips: 11˝ 16 CFM @ 30 PSI inlet 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm 192187 PRI-407-101 Air Cap Order No. Air Cap Model No. Included tip sizes shown in bold PRi® Gravity Primer Gun Includes: •1-Liter aluminum cup with push on lid •Spray lube PRi® HVLP Gravity Feed Primer Order No. Fluid Inlet Air Model No.Tip (mm)Pressure Applications 170166 1.4 PRI-601G-14 15-20 PSI 20-30 PSI 15-25 PSI Self-etching primers Primer sealers Adhesion promoters 1.8 15-20 PSI Primer sufacers 170167 PRI-601G-18 For complete parts breakdown please see page 39 ACCESSORIES 190252 GFC-501 20 oz. Acetal gravity cup 180006 HAV-501 Air adjusting valve with gauge 192218 192219 192212 SCRUBS® hand cleaner towel Gun hook Gun cleaning kit Gravity Feed Spray Guns • New! Wider “D˝-Shaped Pattern SRi W Hvlp Spot Repair Bumper Demon Order No. •Now available with 8 oz. cup for larger jobs! 170177 Model No. SRI-630G-10 Order No. 802150 Model No. SRI-631G-10 Order No. 170178 DeVilbiss SRiW Gravity Feed HVLP Spot Repair Air Cap Model No. SRI-630G-08 #215 air capPrimers, base coats, clearcoats, single stages, low VOC 9 1⁄2˝ SRiW Gravity Spot Repair Gun includes: •4 oz. Aluminum cup •4 oz. Disposable cup •Pouring funnel, spanner wrench, gun hook, spray lube 4-10 PSI(air cap) Gravity tips: 4.8 CFM @ 29 PSI inlet 0.8 mm, 1.0 mm Air Cap Order No. Air Cap Model No. 192318 SRI-407-215 Included tip sizes shown in bold SRiW HVLP Gravity Feed Spot Repair SRiW Bumper DeMon Spot Repair Gun includes: •8 oz. Aluminum cup •Pouring funnel, spanner wrench, gun hook, spray lube Order No. Model No. Fluid TipInlet Air (mm) CupPressure Applications 170177 1.0 4 oz. 20-29 PSI For more control when SRI-630G-10 Aluminum spraying small areas close up 802150 1.0 8 oz. 20-29 PSI For more control when SRI-631G-10 Aluminum spraying small areas close up For complete parts breakdown please see page 40 170178 0.8 4 oz. 20-29 PSI For more control when SRI-630G-08 Aluminum spraying small areas close up at lower flow rates ACCESSORIES 901430 81-381 8 oz. Aluminum gravity cup 192191 SRI-478-K12 Disposable cup kit (12 cups) • Gravity Feed Spray Guns 130095 HAF-507-K2 Whirlwind Filter 192218 SCRUBS® hand cleaner towel 130502 DS-20 Desiccant Snake JGA® M1-G Hvlp Gravity Feed Hvlp Gravity Feed Order No. Order No. Model No. Model No. 110269 901210 World Famous JGA® in HVLP Gravity JGA-635G-14 JGA® Gravity Gun Includes: •1.4 mm fluid tip •1-Liter aluminum cup with push on lid •Spray lube, fluid filter, gun hook Proven Performance 6924-0000-0 M1-G Gravity Gun Includes: •1.4 mm fluid tip •1-Liter aluminum cup with push on lid •Spray lube, fluid filter, gun hook •Low air volume requirements For complete parts breakdown please see page 41 For complete parts breakdown please see page 42 JGA® Gravity Feed HVLP Air Cap M1-G Gravity Feed HVLP Air Cap #350 air cap Base coats, low solid clears, general purpose Air cap pattern 10 PSI(air cap) Gravity tips: 10˝ 13 CFM @ 23 PSI inlet 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm 192308 AV-440-350 Air Cap Order No. Air Cap Model No. 93P air cap Base coats clearcoats, single stage, waterbornes Air cap pattern 10 PSI (air cap) Gravity tips: 10˝ Air Cap Order No. Air Cap Model No. 10 CFM @ 18 PSI inlet 1.2 mm (92), 1.3 mm (93), 1.4 mm (94), 1.7 mm (97) 900361 46-9300 Included tip sizes shown in bold Included tip sizes shown in bold M1-G HVLP Gravity Feed JGA® HVLP Gravity Feed Order No. Fluid Inlet Air Model No.Tip (mm)Pressure Order No. Fluid Model No.Tip (mm) Air Cap Applications 110269 1.4 #350 JGA-635G-14 Base coats, low solids clears, general purpose 901210 1.4 18 PSI 6924-0000-0 (94 x 93P) Applications Base coats, clearcoats, single stages, waterbornes ACCESSORIES 190252 GFC-501 20 oz. Acetal gravity cup 180006 HAV-501 Air adjusting valve with gauge 192246 BXX-1250 Single gun case 192219 192212 Gun hook Gun cleaning kit Gravity Feed Spray Guns • FLG-3 FLG-3 Gravity Feed 611106 SPECIALTY COATINGS HVLP Gravity Feed FLG-643 Order No. Order No. Model No. Order No. Model No. 802099 611110 Superior Application of Liquid Masking, Chip Guards and Other Specialty Materials FLG-645 Model No. FLG-653G-13 Now More Than Ever... Price & Performance Leader Order No. 611109 Model No. FLG-651G-13 Order No. 611112 Model No. FLG-653G-15 FinishLine® 3 Gravity Guns Include: •1-Liter aluminum cup with push on lid •Gun hook, spray lube, fluid filter For complete parts breakdown please see page 43 FinishLine® Specialty Coating Gun Includes: •2.2 mm Fluid tip •20 oz. Acetal cup with lid •Spray lube, fluid filter FinishLine® Gravity Feed Order No. Fluid Model No.Tip (mm)Type Cup 611110 1.3 HVLP FLG-653G-13 1-Liter Top coats aluminum #1 & #3 air capPrimers, basecoats, clearcoats, single stage and low VOC 611112 1.5 HVLP FLG-653G-15 1-Liter Top coats, light primers aluminum Air cap pattern 13 CFM @ 23 PSI inlet 9.9 CFM @ 40 PSI inlet 611106 1.8 HVLP FLG-643 1-Liter Primers aluminum 1.3 mm, 1.5 mm, 1.8 mm, 2.2 mm 611109 1.3 CNV. FLG-651G-13 1-Liter Top coats/general purpose aluminum 802099 2.2 HVLP FLG-645 20 oz. Acetal FinishLine® Gravity Feed Air Caps HVLP #3 Conventional #1 Fluid Tips: 10 1⁄2˝ HVLP Air Cap #3 Conv. Air Cap #1 690001 / FLG-1-3 690000 / FLG-1-1 Applications Liquid masking, chip guards, other specialty materials CNV. = Conventional ACCESSORIES 180006 HAV-501 Air adjusting valve with gauge 130095 HAF-507-K2 Whirlwind Filter • Gravity Feed Spray Guns 192246 BXX-1250 Single gun case 192219 Gun hook 130502 DS-20 Desiccant Snake Gravity Cups A Cup to Fit all DeVilbiss, Binks and FinishLine Gravity Spray Guns GFC-502 81-381 GFC-501 Gravity Feed Cups For complete parts breakdown please see page 44 54-4458 SRI-478-K12 Order No. Model No. Cup size Application 120175 GFC-502 1-Liter All full size current DeVilbiss, Binks and Aluminum FinishLine gravity guns 190252 GFC-501 20 oz. Acetal 901430 81-381 8 oz. DeVilbiss SRiW, SRi, and Binks Cub Aluminum gravity guns 900875 54-4458 4 oz. DeVilbiss SRiW, SRi, and Binks Cub Aluminum gravity guns 192191 SRI-478-K12 4 oz. Nylon All full size current DeVilbiss, Binks and FinishLine gravity guns DeVilbiss SRiW, SRi, and Binks Cub gravity guns E-Z Liners Most Economical Disposable Paint Cup System Available •Saves painter’s time with clean up and mess •Saves shop’s money by greatly reducing solvent required to clean cup and inside of gun E-Z Liners Order No. Model No.Description 190966 OMX-70-K48 E-Z Liner Kit (48 liners & bushings) 192177 OMX-70-K10 E-Z Liner Kit (10 liners & bushings) (order qty. 12) OMX-70-K10 Gravity FEED CUPS AND E-Z LINERS • World Famous Fit and Feel PLUS™ Plus™ Suction Feed Gun HIGH EFFICIENCY Suction Feed Order No. 110265 Model No. JGA-670 PLUS™ Suction Gun Includes: •1.6 mm and 1.8 mm fluid tips •TGC 1-qt. cup •High output air adjusting valve with gauge •Spray lube GTi Order No. FluidInlet Model No.TypeTip (mm)Pressure Application 110265 High 1.6 30-40 PSI JGA-670 Efficiency 35-45 PSI (Includes 1.6 mm 35-45 PSI and 1.8 mm 1.8 30-40 PSI fluid tips) Base coats High and low solids clearcoats Single stages Synthetic and acrylic enamels PLUS™ Suction Feed High Efficiency Air Cap #410 air capPrimers, base coats, clearcoats, single stage, and low VOC Air cap pattern 30-40 PSI Suction tips: 12˝ Air Cap Order No. Air Cap Model No. ® 9-11 CFM 1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.6 mm, 1.8 mm 192174 AV-440-410 Included tip sizes shown in bold HVLP Suction Feed GTi® Millennium Suction Feed Gun Order No. 170161 Model No. GTI-620S GTi® Suction Gun Includes: •2.0 mm and 2.2 mm fluid tips •TGC 1-qt. cup •High output air adjusting valve with gauge •Spray lube Order No. FluidInlet Model No.TypeTip (mm)Pressure Application 170161 HVLP 2.0 20-25 PSI GTI-620S 2.2 25-30 PSI Base coats Low and high solids, clearcoats and Single stages GTi® Millennium Suction Feed HVLP Air Cap #2000 air cap For complete parts breakdown please see pages 45 & 46 Base coats, clearcoats, primers, single stage, and low VOC Air cap pattern 4-10 PSI (air cap) Suction tips: 11˝ 12.5-16.0 CFM @ 30 PSI inlet 1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm 192136 GTI-407-2000 Air Cap Order No. Air Cap Model No. Included tip sizes shown in bold ACCESSORIES 180089 HAV-511 High output air adjusting valve with gauge 180095 BG-2 Blow Gun 10 • Suction Feed Spray Guns 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) 192218 SCRUBS® hand cleaner towel 130502 DS-20 Desiccant Snake Proven Technology and Durability Order No. FluidInlet Model No.TypeTip (mm)Pressure JGA® 110225 CNV. 1.6 35-50 PSI Base, clear, low VOC, JGA-644 single stages, Urethanes CONVENTIONAL Suction Feed DeVilbiss JGA® Suction Feed Guns 110102 CNV. 1.8 25-45 PSI JGA-636 CNV. = Conventional Order No. 110225 Model No. Application Synthetic and acrylic enamels. May need to restrict fluid flow with needle adj. for base and clear coats. JGA® Conventional Suction Feed Air Caps JGA-644 Order No. 110102 Model No. JGA-636 JGA® Suction Gun Includes: •TGC 1-qt. cup EGA™ #9000 air cap Base coats, clearcoats, single stages Air cap pattern 10˝ 35-50 PSI inlet Suction tips: 9-13 CFM 1.6 mm, 1.8 mm Air Cap Order No. Air Cap Model No. 199000 AV-440-9000 #80 air cap Synthetic and acrylic enamels Air cap pattern 12˝ 25-45 PSI inlet Suction tips: 10-14 CFM 1.8 mm Air Cap Order No. Air Cap Model No. 190230 MB-4039-80 EGA™ Suction/Pressure Feed Gun CONVENTIONAL Suction/ Pressure Feed Order No. 110222 Order No. FluidInlet Model No.TypeTip (mm)Pressure Application 110222 CNV. 1.0 30 PSI EGA-503-390F All automotive refinishing materials CNV. = Conventional Model No. EGA™ Conventional Suction or Pressure Feed Touch-up Air Cap EGA-503-390F For complete parts breakdown please see page 47 & 50 #390 air cap General Purpose Air cap pattern 3˝ 30 PSI inlet Suction or Pressure Tip: 3 CFM Air Cap Order No. Air Cap Model No. 190083 EGA-40-390 1.0 mm ACCESSORIES 180006 HAV-501 Air adjusting valve with gauge 130095 HAF-507-K2 Whirlwind filter 120038 TGS-503 8 oz. Polyethylene suction cup 192212 Gun cleaning kit 120011 TGC-545 37 oz. Aluminum suction cup suction feed Spray Guns • 11 No. 7 Conventional Suction Feed Gun Fluid Order No.Tip Model No.Type (mm) Application Conventional Suction Feed Order No. 901188 Model No. 6100-1808-9 901188 CNV. 1.8 6100-1808-9 (36SS x 36SD) Synthetic and acrylic enamels 901189 CNV. 1.8 6100-1809-2 (36SS x 36SK) Synthetic and acrylic enamels CNV. = Conventional Order No. 901189 No. 7 Conventional Suction Feed Air Cap Model No. 6100-1809-2 Order No. 901198 Model No. 6211-4307-9 No. 7 gun Order No. 901200 Model No. 6211-4308-8 #36SD air cap Synthetic and acrylic enamels Air cap pattern 30-50 PSI inlet Suction tips: 7.9-11.5 CFM 1.8 mm (36SS) 10˝ Air Cap Order No. Air Cap Model No. 900337 46-3027 #36SK air cap Synthetic and acrylic enamels Air cap pattern 30-70 PSI inlet Suction tips: 11.5-20.2 CFM 1.8 mm (36SS) 13˝ Air Cap Order No. Air Cap Model No. 900339 46-3050 2001 Conventional Suction Feed Air Cap 2001 Conventional Suction Feed Gun #66SD air cap Synthetic and acrylic enamels Air cap pattern 30-50 PSI inlet Suction tips: Fluid Order No.Tip Model No.Type (mm) Application 2001 gun For complete parts breakdown please see pages 48 & 49 11˝ 901198 CNV. 1.8 6211-4307-9 (66SS x 66SD) Synthetic and acrylic enamels 901200 CNV. 1.8 6211-4308-8 (66SS x 66SK) Synthetic and acrylic enamels CNV. = Conventional 7.9-12.1 CFM 1.8 mm (66SS) Air Cap Order No. 900345 Air Cap Model No.46-6020 #66SK air cap Synthetic and acrylic enamels Air cap pattern 30-70 PSI inlet Suction tips: 13˝ 11-19.5 CFM 1.8 mm (66SS) Air Cap Order No. 900351 Air Cap Model No.46-6082 ACCESSORIES 901475 82-555 37 oz. Aluminum suction cup 192218 192212 SCRUBS® hand cleaner towel Gun cleaning kit 12 • Suction Feed Spray Guns 180006 HAV-501 Air adjusting valve with gauge 130095 HAF-507-K2 Whirlwind filter Suction Feed Cups Patented “Drip Free Design” – One Quart Plus Capacity 37 oz. FLG-3 Conventional Suction Feed Durable detail suction cup Order No. 802177 Model No. FLG-641S-15 FinishLine® Suction Gun Includes: •1-qt. aluminum suction cup 82-545 82-555 TGC-545 TLC-555 TGS-503 Suction Feed Cups FinishLine® Conventional Suction Feed Gun Order No. Fluid Model No.TypeTip (mm) Application 802177 CNV. 1.5 FLG-641S-15 General purpose, light to heavy viscosity materials CNV. = Conventional FinishLine® Conventional Suction Feed Air Cap # 1 air cap For complete parts breakdown please see page 51 General Purpose Air cap pattern 40 PSI inlet 9.9 CFM Suction tips: 1.3 mm, 1.5 mm, 1.8 mm, 2.2 mm 10˝ Air Cap Order No. 519001 Air Cap Model No. FLG-1-1 Order No. Model No. Cup size Application 120011 TGC-545 37 oz. Aluminum All full size current DeVilbiss and FinishLine Suction guns 120012 TLC-555 37 oz. All full size current DeVilbiss and FinishLine Teflon lined Suction guns aluminum 901473 82-545 37 oz. Aluminum 901475 82-555 37 oz. All full size current Binks Suction guns Teflon lined aluminum 120038 TGS-503 8 oz. DeVilbiss EGA & EGHV Suction touch-up guns Polyethylene All full size current Binks Suction guns For complete parts breakdown please see page 52 Included tip sizes shown in bold ACCESSORIES 130502 DS-20 Desiccant Snake 130503 RHI-01 Relative humidity indicator 130099 HAR-602 120 CFM Air Control Unit with regulation 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) 180095 BG-2 Blow Gun Suction Feed Spray Guns • 13 PLUS™ High Efficiency pressure Feed The Guns of Choice for High Solids Clearcoat Order No. 110266 Model No. JGA-570-10 PLUS™ Pressure Feed High Efficiency Air Caps Order No. 110272 Model No. PLUS-514P-12 #410 air capPrimers, base coats, clearcoats, single stage, and low VOC Air cap pattern 30-50 PSI Pressure tip: 9-12 CFM 1.0 mm 12 1 ⁄ 2 ˝ Air Cap Order No. Air Cap Model No. 192174 AV-440-410 #414 air cap High solids Air cap pattern 60-65 PSI inlet Pressure tip: 19-22 CFM 1.2 mm 11-14˝ 192312 AV-440-414 Air Cap Order No. Air Cap Model No. PLUS™ High Efficiency Pressure Feed Guns For complete parts breakdown please see page 45 Order No. FluidInlet Model No.TypeTip (mm)Pressure Application Fluid Flow 110266 High 1.0 30-50 PSI JGA-570-10 Efficiency 25-35 PSI Medium to high solids fleet materials Enamels and primers Up to 10 oz./min. 110272 High 1.2 60-65 PSI PLUS-514P-12 Efficiency High solids fleet materials Up to 14 oz./min. ACCESSORIES 130090 HGS-5242 Fluid regulator 180073 VS-532 Fluid filter 14 • Pressure Feed Spray Guns 180042 JGA-444 Fluid tube 192212 Gun cleaning kit 120033 KB-555 2 qt. pressure cup GTi® HVLP pressure Feed Order No. 170159 Model No. GTI-520P-11 Order No. 170165 GTi® Millennium Pressure Feed HVLP Air Cap Model No. GTI-546P-14 #2000 air capPrimers, base coats, clearcoats, and low VOC Air cap pattern 4-10 PSI (air cap) Pressure tips: 11˝ Air Cap Order No. Air Cap Model No. 12.5-16.0 CFM @ 30 PSI inlet 1.1 mm, 1.4 mm 192136 GTI-407-2000 #46MP air capPrimers, base coats, clearcoats, single stages and low VOC Air cap pattern 4-10 PSI (air cap) Pressure tips: 12˝ Air Cap Order No. Air Cap Model No. 22.5 CFM @ 50 PSI inlet 1.1 mm, 1.4 mm 192184 GTI-407-46MP GTi® HVLP Pressure Feed Guns Order No. FluidInlet Model No.TypeTip (mm)Pressure Application For complete parts breakdown please see page 46 Fluid Flow 170159 GTI-520P-11 HVLP 1.1 30 PSI Low to medium solids 12 oz./min. 170165 GTI-546P-14 HVLP 1.4 50 PSI High solids 16 oz./min. ACCESSORIES 192025 KK-5051 KB EZ Liner Kit 180037 HD-503 Hose cleaner 220019 KB-4006 6´ fluid/air hose assy. 192218 SCRUBS® hand cleaner towel 901560 / 901561 83C-220 / 83C-221 2.7 gal. pressure tanks Pressure Feed Spray Guns • 15 Ideal for Spraying Large Surfaces JGA® Conventional pressure Feed Order No. 110271 JGA® Conventional Pressure Feed Air Cap Model No. JGA-504-765-12 #9000 air cap General purpose, basecoats, clear coats Model No. Air cap pattern 35-50 PSI inlet Pressure tips: 9-13 CFM 1.2 mm Order No. 9-10˝ Air Cap Order No. Air Cap Model No. 199000 AV-440-9000 Model No. #777 air cap High solids Air cap pattern 50-80 PSI inlet Pressure tips: 17-25 CFM 1.4 mm 11-14˝ Air Cap Order No. Air Cap Model No. 192066 AV-440-777 #765 air cap High solids Air cap pattern 60-65 PSI inlet Pressure tips: 19-22 CFM 1.2 mm 11-14˝ Air Cap Order No. Air Cap Model No. 192310 AV-440-765 Order No. 110274 JGA-504-777-14 110273 JGA-504-90-12 JGA® Conventional Pressure Feed Guns For complete parts breakdown please see page 47 Order No. FluidInlet Model No.TypeTip (mm)Pressure Application Fluid Flow 110271 CNV. 1.2 60-65 PSI High solids fleet JGA-504-765-12 materials <13 oz./min. 110274 CNV. 1.4 50-80 PSI High solids fleet JGA-504-777-14 materials >12 oz./min. 110273 CNV. 1.2 35-50 PSI Low to medium solids <12 oz./min. JGA-504-90-12 CNV. = Conventional ACCESSORIES 901372 80-350 SGII 2 qt. pressure cup 220019 KB-4006 6´ fluid/air hose assy. 16 • Pressure Feed Spray Guns 901377 80-356 Liner (SGII) 130090 HGS-5242 Fluid regulator 192218 SCRUBS® hand cleaner towel 2001 Mach 1 Conventional Pressure Feed HVLP Pressure Feed Order No. Order No. 901196 901192 Model No. Model No. 6211-2800-7 6202-1202-8 Order No. 901199 Model No. 6211-4308-2 2001 Conventional Pressure Feed Gun Order No. FluidInlet Model No.TypeTip (mm)Press. Application Mach 1™ Pressure Feed Gun Order No. Fluid Inlet Model No.TypeTip (mm)Pressure Application 901192 HVLP 1.4 50 PSI 6202-1202-8 (94 x 97AP) Fluid Flow Base coats, 16 oz./min. clearcoats, low VOC’s, single stages, urethanes and fleet finishes Mach 1™ Pressure Feed HVLP Air Cap 97AP air cap Base coats, low solids, low VOC’s single stages, urethanes and fleet finishes For complete parts breakdown please see pages 53 & 54 Air cap pattern 10 PSI (air cap) Pressure tips: 12-15˝ Air Cap Order No. Air Cap Model No. 22.5 CFM @ 55 PSI inlet 1.4 mm (94) 900373 46-9703 901196 CNV. 1.2 30-50 6211-2800-7 PSI (63BSS x 63PB) Fluid Flow Base coats, 12 oz./min. clearcoats, low VOCs single stages, urethanes and fleet finishes 901199 CNV. 1.8 30-50 Adhesives (solvent 16-20 6211-4308-2 PSI base, white vinyl oz./min. (66SS x 66SD-3) glue, contact cement) CNV. = Conventional 2001 Conventional Pressure Feed Air Cap #63PB air cap Base coats, clearcoats, low VOC’s single stages, urethanes, and fleet finishes Air cap pattern 30-70 PSI inlet Pressure tips: 9-20 CFM 1.2 mm (63SS) 14˝ Air Cap Order No. Air Cap Model No. 900343 46-6002 #66SD-3 air cap Adhesive (solvent base, white vinyl glue, contact cements) Air cap pattern 30-70 PSI inlet Suction tips: 7.9-16.2 CFM 1.8 mm (66SS) Air Cap Order No. Air Cap Model No. 900353 46-6092 9˝ ACCESSORIES 180073 VS-532 Fluid filter 180042 JGA-444 Fluid tube 192212 Gun cleaning kit 180037 HD-503 Hose cleaner 901560 / 901561 83C-220 / 83C-221 2.7 gal. pressure tanks Pressure Feed Spray Guns • 17 Pressure Cups and Tanks Heavy-duty, A.S.M.E. Code Pressure Tanks Comply with O.S.H.A. Regulations Pressure Cups and Tanks 83C-220 83C-221 Less mess, easiest 2 qt pressure cup to use For complete parts breakdown please see pages 55 & 56 80-350 SGII ¾” H.P. Direct Drive Air Driven Order No. Agitation Model No. Capacity RegulationIncluded 901372 80-350 2-qt. Yes N/A 120033 KB-555 2-qt. Yes N/A 901558 83C-210 2.7 gal. Single No 901560 83C-220 2.7 gal. Double No 901559 83C-211 2.7 gal. Single Yes 901561 83C-221 2.7 gal. Double Yes 901562 9.8 gal. Double 83G-520 180037 HD-503 2-qt. N/A No (available separately) N/A ACCESSORIES 901775 PT-78-K10 2.7 gal tank liner 901377 80-356 2 Qt. cup liner (SGII) 18 • pressure feed cups and tanks 165030 MSP-524 Respirator (M) 192242 HAR-511 60 CFM fluid pressure tank regulator 192231 PTS-2GAL-K20400 2.7 gal strainer Cleans fluid hoses quickly without wasting solvent Comfortable to carry. Easy clean ups with disposable liners HD-503 Solvent Saver For complete parts breakdown please see pages 57, 58, & 70 83G-520 KB-555 KB II ACCESSORIES 192244 PT-408-K20 9.8 gal tank liner 220019 KB-4006 6´ fluid/air hose assy. 180053 QMG-418 Agitator assy. 180068 QS-5012 Air motor/gearbox drive 192025 KK-5051 KB EZ Liners pressure feed cups and tanks • 19 Avoid Costly Redo’s Eliminate Moisture and Dirt in Air Lines DAD-500 ™ DesicCant Air Dryer system Desiccant Air Dryer Order No. Model No.Description 130026 DAD-500 3-stage desiccant air dryer system Summer 2005 Also includes: 1/2˝ ball valve For complete parts breakdown please see page 59 Compare DeVilbiss filtered air vs. unfiltered air DeVilbiss’ DAD-500 filters out contaminants to .01 microns Compare the humidity reading before and after filtering with DeVilbiss DAD-500 CleanAir = Better Finish Oil Dirt Rust Unfiltered air Filtered air reading before filtering reading after filtering (70.2% Relative humidity) (.2% Relative humidity) ACCESSORIES 190831 DAD-1 Desiccant Refill 20 • AIR CONTROL 190727 HAF-6 Filter Element Kit 190845 HAF-28 Coalescing Filter Element 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) 190895 DAD-400 Humidity indicator Air Filtration and Regulation Systems — Removes Dirt and Water from Air Lines Clean Air™ Air Line Filters and Control Units FINISHLINE® AIR CONTROL UNIT Removes dirt, water and oil–perfect for low humidity conditions The Value Leader Order No. 130099 Model No. HAR-602 •Removes moisture and dirt •Regulates air pressure HAF-518 Air Line Filters Order No. Model No.Description For complete parts breakdown please see pages 60 & 61 13-0042 130098 HAF-518 Two-stage filtration system, including centrifugal and coalescer w/ 60 CFM regulator 130041 13-0041 100 CFM air line filter 130042 13-0042 100 CFM air line filter w/ 60 CFM regulator 130099 HAR-602 120 CFM air line filter w/ 50 CFM regulator ACCESSORIES 130093 HAR-600 60 CFM regulator w/gauge 190771 HAF-18 Automatic drain 130100 HAR-520 50 CFM regulator for HAR-602 192314 GA-375 Gauge for HAR-520 regulator 192315 HAF-39 HAR-602 Element Kit AIR CONTROL • 21 CT30 & CT30P Desiccant cartridge dryers Complete Compressed Air Treatment Centers Patent Pending •CT series desiccant air dryers remove water vapor from the compressed air down to a dew point of -40° F Order No. 130500 CT30 Wall Mount •Quick change 10 lb. desiccant cartridge bag is made of a special fiber media which removes oil aerosols and solid particles down to .01 microns – meaning no need for coalescing or final filters Order No. 130501 CT30-P Portable Completely portable – Allows placement at point of use CT Desiccant Cartridge Dryer For complete parts breakdown please see page 62 Order No.Description 1305021 (CT30-P) 130500 Desiccant Air Dryer wall mount 130501 Desiccant Air Dryer portable with stand ACCESSORIES 130093 HAR-600 60 CFM regulator w/gauge 22 • AIR CONTROL 130100 HAR-520 50 CFM regulator 192314 GA-375 Gauge for HAR-520 regulator 130504 DC-30 Desiccant Cartridge 130505 MI-30 Humidity Indicator TM Desiccant Snake Order No. 130502 DS20 Dries Compressed Air in the Air Line •A unique design that combines desiccant drying with built in dirt and oil aerosol filters •Effective with both HVLP and Conventional spray equipment Alerts Painter when Humidity Enters the Air Line 130502 (DS20) Recommended for use with Desiccant Snake 130503 (RHI-01) (actual size) Desiccant Snake and Indicator Order No.Description 130502 DS20 Desiccant Snake 130503 RHI-01 Humidity Indicator ACCESSORIES 130042 13-0042 100 CFM Air Filtration Unit with regulation 130099 HAR-602 120 CFM Air Control Unit with regulation 220052 HA-5867 3⁄8˝ HVLP air hose assy. (35´) 240006 H-2008 Adapter (1/4 NPT M, 1/4 NPS M) 802191 SSP-69 Coupler 1/4˝ x 1/4˝ NPT (F) AIR CONTROL • 23 Air Regulators Order No. 130093 Model No. HAR-600 Order No. 192242 Model No. HAR-511 Order No. 130100 Model No. HAR-520 HAR-600 HAR-520 For complete parts breakdown please see pages 56, 60 & 61 HAR-511 Air Regulators Order No. Model No.Description 24 • Regulators / Air Valves 130093 HAR-600 60 CFM air regulator, gauge and valve (regulator available separately as HAR-507) 192242 HAR-511 60 CFM air regulator Flow through regulator for pressure tanks 130100 HAR-520 50 CFM air regulator - non-relieving (purchase GA-375 gauge separately) Gun Mounted Air Adjusting Valves, Regulators and Gauges Digital Air Control for Precise Color Match Digital Gauge Order No. 802187 Model No. DGI-501-PSI Available Summer 2005 High Output Air Adjusting Valves Air Regulator Order No. Order No. Model No. Model No. 180089 130015 HAV-511 HARG-510 Order No. 180006 Model No. HAV-501 Order No. 180005 Model No. HAV-511 HAV-500 HAV-500 HAV-501 For complete parts breakdown please see page 71 Regulators / Air Valves • 25 Premium Hose Helps Ensure Premium Paint Jobs Hoses Smooth Cover — Spray and Air Tool Hose Can be used for all kinds of air-operated equipment. Smooth brickred cover, synthetic rubber compound tube with high tensile strength braid. Hose offers superior resistance to oil, weathering, ozone and abraision. Can be used with reusable or permanent crimp connections. Maximum application temperature: 150°F Nyliner II Fluid Hose Air Hose Assemblies Size I.D. Hose Assembly Connection Order No. Length BulkThreadType of Connection Model No. of Hose Hose# Size ConnectionNut & Nipple 25´ H-1921 1/4˝ NPS (F) 5/16˝ 220002 HA-2125 Swivel Three-Piece Reusable 240032 P-HC-4527 5/16˝ 220004 50´ H-1921 1/4˝ NPS (F) HA-2150 Swivel Three-Piece Reusable 240032 P-HC-4527 3/8˝ 220049 25´ H-1958 1/4˝ NPS (F) HA-5825 Swivel Three-Piece Reusable 240038 P-HC-4528 3/8˝ 220052 35´ H-1958 1/4˝ NPS (F) HA-5867 Swivel Three-Piece Reusable HC-4719 P-HC-4528 3/8˝ 220054 35´ H-1958 1/4˝ NPS (F) HA-5835 Swivel Three-Piece Reusable 240033 P-HC-4528 3/8˝ 220047 50´ H-1958 1/4˝ NPS (F) HA-5850 Swivel Three-Piece Reusable 240033 P-HC-4528 HA-5867 HVLP Air Hose Assembly includes HC-4719 High Volume Air Quick Disconnect and HC-4419 Stem. Fluid Hose Assemblies Size I.D. Air/Fluid Hose Set (for use with KBII Cup) Bulk Order No. Air Model No. Length Hose Bulk Conn.Type Conn. FluidThread ofNut & Hose Size Conn.Nipple 220019 5´9˝ 210002 1/4˝ NPS (F) KB-4006 H-1921 Swivel Three Piece Reusable 240032 P-HC-4527 6´3˝ 210007 3/8˝ NPS (F) H-1975-1 Three Piece Reusable 240034 P-HC-4543 Bulk Hose Chart Hose Assembly Connection Order No. Length BulkThreadType of Connection Model No. of Hose Hose# Size ConnectionNut & Nipple 25´ H-1973-1 3/8˝ NPS (F) Three-Piece 3/8˝ 220008 HA-7325 Reusable 240035 P-HC-4548 3/8˝ 220040 35´ H-1973-1 3/8˝ NPS (F) Three-Piece HA-7335 Reusable 240035 P-HC-4548 3/8˝ 220045 50´ H-1973-1 3/8˝ NPS (F) Three-Piece HA-7350 Reusable 240035 P-HC-4548 1/4˝ 220055 35´ H-1975-1 3/8˝ NPS (F) Three-Piece HA-7535 Reusable 240034 P-HC-4543 26 • HOSE AND FITTINGS Ideal for use with a wide range of materials such as resins and solvents contained in latices, epoxies, urethanes, alkyds, primers, acrylics, ketone, MEK, acetone, polyesters, silicones, bitumastic coatings, oil and water-based paints, lacquers, latex coatings, toluene, turpentine, naptha, and many other solvents. Tube is nylon; cover is black neoprene rubber; yarn reinforced. Can be used with permanent crimp or reusable connections. Maximum application temperature: 150°F Maximum Working Type of Size Size Bulk HosePressure HoseI.D. O.D. Model No. (PSI) Smooth Cover Air 1/4˝ 5/16˝ 3/8˝ Nyliner II 1/4˝ Fluid 3/8˝ Feet per Reel (Order No.) H-1957 1/2˝ H-1921 5/8˝ 11/16˝ H-1958 250 250 250 400-600 500-700 400-600 (210003) (210002) (210004) 1/2˝ H-1975-1 11/16˝ H-1973-1 500 500 400-650 400-650 (210007) (210006) For properly piped shop information, see page 63 Hose Fittings Reusable Connections Hose Size and Type Designed to Optimize Airflow (M) Male Fits (F) Female Size SizeDeVilbiss Connection I.D. O.D. Hose No.Thread Size Straight Connections Female Complete Connection No. 1/4˝ 1/2˝ 1/4˝ NPS (F) 3/8˝ NPS (F) P-HC-4523 P-HC-4543 5/16˝ 5/8˝ H-1921 1/4˝ NPS (F) 1/4˝ NPS (M) P-HC-4527 P-HC-4599 3/8˝ 11/16˝ H-1973-1 1/4˝ NPS (F) 3/8˝ NPS (F) 1/4˝ NPT (M) P-HC-4528 P-HC-4548 P-HC-4955 H-1957 H-1975-1 Quick Disconnects - High Flow Ball and Ring Lock Type (For use with HVLP Spray Equipment) (A) Connection OrderThread NumberNumber Size HC-4719 (A) 240147 1/4˝ NPT (M) HC-4720 (B) 240148 1/4˝ NPT (F) Stem Number HC-1166 (C) 240015 1/4˝ NPT (M) HC-4419* (D) 240145 1/4˝ NPS (F) (B) (C) (D) *Designed for spray guns. Special cone seat prevents leaks! Pressure Drop Comparison at 50 PSI inlet at 25 SCFM Nipples (MBE) Male Both Ends Part Number Straight Type Male Thread Male Thread AD-31 1/4˝ NPS 1/4˝ NPS H-2008 1/4˝ NPS 1/4˝ NPT H-1446 3/8˝ NPS 3/8˝ NPS AD-11 3/8˝ NPS 3/8˝ NPT Part Number Straight Type Male Thread Female Thread AD-404 1/4˝ NPS 3/8˝ NPS P-H-4105 3/8˝ NPS 1/4˝ NPS Adapters Valves - Ball Type Part NumberThread The chart above shows test data at 25 SCFM using: New DeVilbiss high flow HC-4720 coupler, HC-4419 stem. RBL 611 coupler, 612 stem. Sharpe 8320 coupler, 8330 stem. Original DeVilbiss P-HC-4120 coupler, P-HC-201 stem. Milton/Sata “P˝ style 1804 coupler, 1810 stem. Milton “M˝ style S715 coupler, S727 stem. Sata/Milton “T˝ style 784 coupler, 786 stem. Milton “A˝ style S775 coupler, S777 stem. VA-540 Additional hose fittings on page 64 3/8˝ NPS (M) x 3/8˝ NPT (M) VA-542 1/4˝ NPS (M) x 1/4˝ NPT (M) VA-595 1/2˝ NPT (M) x 1/2˝ NPT (M) Coupler Part Number Thread SSP-69 1/4˝ x 1/4˝ NPT (F) HOSE AND FITTINGS • 27 Air Vizor™ Breathable Air Systems Supplies Grade D Breathable Air* Summer 2005 Also includes: 1/2˝ ball valve DAD-503 Breathable Air Systems Order No. Model No BeltNo. of Regulator BreathableVisor Filtration and Hood Air CoversUnit Filtration Assembly Hose (30´)IncludedIncludedDescription 165013 MPV-625 Yes No 2 None HAF-601 — 160019 Yes Yes 12 DAD-503 MPV-651 3 Stage Filtration with Desiccant Air Dryer Systen 160020 Yes Yes 12 HAF-601 MPV-652 3 Stage Filtration System 160018 Yes Yes 12 DAD-504 MPV-650 Desiccant Retrofit System DAD-504 Breathable Air Filtration Order No. Model No.Description Removes dirt to 5 micron Removes liquid water Removes oil aerosols Removes humidity Removes odor Yes Yes Yes Yes Yes 130087 3-stage filtration system HAF-601 Yes Yes Yes No Yes 130096 Desiccant retrofit system DAD-504 Yes, when used with DAD-500 or HAF-518 Yes, when used with DAD-500 or HAF-518 Yes, when used with DAD-500 or HAF-518 Yes, when used with DAD-500 Yes 130089 DAD-503 3-stage filtration with dessicant air dryer system 28 • BREATHABLE AIR AND RESPIRATORS * Air Vizor™ requires proper air line filtration and carbon monoxide (CO) monitoring to complete and approved supplied air respirator. A carbon monoxide (CO) monitor may be purchased locally or from ENMET Corp. (734) 761-1270 (phone). Order form available from DeVilbiss upon request. For complete parts breakdown please see pages 65 & 66 Extremely Comfortable, Strong and Durable Respirators Millennium 3000 Order No. 900254 Model No. 40-141 Order No. 900253 Model No. 40-128 Order No. 900255 Model No. 40-143 Painter Pro™ Respirators Order No. 165029 Model No. MSP-523 Order No. 165030 Model No. MSP-524 Order No. 165031 Model No. MSP-525 Respirators For complete parts breakdown please see pages 67 & 68 Approved, when used as specified Caution Not for use with paints that contain isocyanates. Read and follow all printed warnings. A qualified safety expert or hygienist should be used to select the correct respirator. Order No. Model No. SizeDescription Replaceable cartridges 900253 40-128 Medium Millennium 3000 Respirator Yes 900254 40-141 Small Millennium 3000 Respirator Yes 900255 40-143 Large Millennium 3000 Respirator Yes 165029 MSP-523 Small Painter Pro™ Respirator Yes 165030 MSP-524 Medium Painter Pro™ Respirator Yes 165031 MSP-525 Large Painter Pro™ Respirator Yes Economy Respirator (not shown) Yes 165028 Medium MSP-514 BREATHABLE AIR AND RESPIRATORS • 29 Model 140-B Engine/Part Cleaning Gun Order No. 901205 Model No. 6530-0000-1 Extension gun for cleaning engines and automotive equipment Model 140-B Gun Includes: •6´ fluid hose For complete parts breakdown please see page 69 AF Filters™ Exhaust Air Filters Flame Retardant Booth Paper Order No. Order No. Model No. Model No. 900113 29-356 (pack of 3 filters) Size: 3´ x 30´ 90 sq. ft. of surface area High holding capacity for all dry spray booths 30 • accessories 900115 29-836 Size: 60˝ x 300´ Highly absorbent Whirlwind™ Disposable Air Filter DeVilbiss Whirlwind: longer life and less pressure drop Cross-section view of filters DeVilbiss • Patented two-stage filter Stage 1- Swirl ChamberRemoves large water droplets Stage 2- Filter MediaRemoves smaller water droplets, oil droplets, and dirt particles Motor Guard All other competitive filters: • Water droplets saturate the filter media - shortening the life of the filter • Smaller inlet surface area increases pressure drop Sharpe Can be used with all HVLP spray guns Whirlwind Disposable Air Filter ViskonAire Order No. Model No.Description Whirlwind Filter (order qty. 12) 130095 HAF-507-K2 Whirlwind Filter 2 pack (order qty. 6) FILTER PRESSURE DROP 6 Larger area = longer life & less pressure drop DeVilbiss has largest surface area (@ 80psi with 20 cfm flow rate) 5 PSI Pressure Drop Surface Area (square inches) FILTER ELEMENT INLET SURFACE AREA 4 3 2 1 0 DeVilbiss Motor Guard Sharpe Viskon-Aire 7 Lower drop = better flow DeVilbiss has lowest pressure drop 6 120 Energy needed to break male thread. More energy = stronger. DeVilbiss bends, but doesn’t break 100 5 4 3 2 1 0 FILTER TOUGHNESS Energy Needed to Break Filter (inch-pounds) 130028 HAF-507 DeVilbiss Motor Guard Sharpe Viskon-Aire 80 60 40 20 0 DeVilbiss Thread did NOT BREAK at 108 in.-lbs. input energy Motor Guard Thread broke at 25 in.-lbs. input energy Sharpe Thread broke at 25 in.-lbs. input energy Viskon-Aire Thread broke at 25 in.-lbs. input energy accessories • 31 Scrubs® Hand cleaner towels Order No. 192218 Professional Spray Gun Cleaning Kit Order No. 192212 Pre-moistened hand cleaner towel that works on paint Gun Storage Cases Single gun case Two gun case Order No. Order No. Model No. Model No. 192246 BXX-1250 802136 BXX-1258 Store your guns and their accessories 32 • accessories Color Blow Gun Order No. 180095 Model No. BG-2 Color Blow Gun Accessories 192274 BG-12 Rubber Tip 192275 BG-11 4 in. Nozzle Extension BG-12 High air flow, low noise and O.S.H.A. compliant BG-11 Dew Rag Kit Gun Cleaning Bottle Order No. Order No. Model No. Model No. 802168 PP-101-K12 192316 DPC-8 Makes fluid passage cleaning simple Only a Pro Painter can wear this! accessories • 33 Gravity Spray Gun Holders Gravity Gun Holders 180029 GH-505 Mixing Bench Gun Holder Features a sturdy, no tip design for use on paint mixing benches 180026 GH-56 Paint Strainer Holder Attaches to the GH-505 to allow easier pouring and mixing through a paint strainer 192219 Wall Mount Gun Holder Protective coating prevents scratches on gravity cups Gravity Spray Gun Cup Lids 900833 Mixing Bench Gun Holder 54-4350 Gravity Gun Cup Lids 190944Disposable Lid Kit GFC-404-K2 for GFC-502 gravity cup (Kit of 2) 190225 GFC-402 192219 GH-505 & GH-56 Gun Wrenches Gun Wrenches 900712 For use with M1-G, 54-3918 M1-G Clear and Mach 1 HVLP spray guns 901294 73-165 For use with #7 Gun spray head (not shown) 900431 5-476 For use with 2001 spray gun (not shown) 180008 WR-103 Contains all necessary sizes for use with most spray equipment 54-4350 Lid Assembly Kit for GFC-501 gravity cup Paint Strainers Paint Strainers Order No.Pkg. Model No.Description Qty. 901441 81-82 White Fine Mesh 5 901442 81-83 Blue 5 Medium Mesh 901443 81-84 Red 5 Coarse Mesh Spray Gun Lube Spray Gun Lube 181001 Spray Gun Lube SSL-10 (Order in quantities of 12) • Contains no silicone or petroleum distillates • Compatible with all paint materials 54-3918 WR-103 34 • accessories Fluid Strainers Strainers Max. Order No. Working Model No. ApplicationDescriptionPressure 190181 Gravity KGP-5-K5 900006 149-278 Suction Fluid Strainer Strainer 240129 Pressure PLH-MF-6-100 Fluid Strainer 250 PSI 240131 Pressure PLH-MFC-100 Screen-100 Mesh 250 PSI 180073 Pressure VS-532 Fluid Strainer 300 PSI 191925 Pressure VS-58-K10 Screen-100 Mesh KGP-5-K5 PLH-MF-6-100 VS-532 HGS Fluid Regulator Gun Fluid Tube Order No. Order No. Model No. Model No. 130090 HGS-5242 180042 JGA-444 accessories • 35 Tank Liners Tank Liners 901775 PT-78-K10 Tank Liner 901776 PT-78-K60 Tank Liner 192143Tank Liner PT-52 (order quantity 10) 192153Tank Liner PT-52-K60 191696Tank Liner PTL-406-K20 PT-78-K10 PT-78-K60 192244Tank Liner PTL-408-K20 PTL-408-K20 PT-52 PT-52-K60 80-356 Tank Liner Selection Chart Binks DeVilbiss Tank Liners Pressure Tank Series Pressure Tank and Cup Series Fits Tank Size Case Qty. PT-52 2.7 gal. 10 X X PT-52-K60 2.7 gal. 60 X X PTL-406-K20 9.8 gal. 20 PTL-410-K8 11.8 gal. 8 PT-78-K10 2.7 gal 10 X PT-78-K60 2.7 gal. 60 X PTL-408-K20 9.8 gal. 20 80-356 2 qt. 12 83-2878 2 gal. 12 X 6-228-60 2 gal. 60 X 6-238-60 2 gal. 60 6-239 5 gal. 24 All PT QMGT-5200 Series Tanks QMST-5200 QMGT-5500 QMGT-51000 QMST-5500 QMST-51000 83G-500 2 Qt. Cup Steadi-Grip 83-5600 83-15600 83-5500 83-15500 83-5400 X X DeVilbiss PT-52 series tank liners also fit Binks 83B and 83C tank series DeVilbiss PTL-406 series tank liners also fit Binks 83G-500 tank series Binks PT-78 series tank liners also fit DeVilbiss PT, QMGT-5200 and QMST-5200 tank series Binks PTL-408 series tank liners also fit DeVilbiss QMGT-5500 and QMST-5500 tank series 36 • accessories 83B, 83C X X X X Refer to Service Bulletin: SB-2-194 16 PLUS High Efficiency Gravity Feed Spray Gun 15 TM 17 14 18 13 12 Customer Service 1-800-445-3988 32 10 33 34 35 36 11 110264 (GFG-670) 7 6 37 5 2 4 1 3 Fluid Tip (Torque to 15-20 ft.lbs.) 19 DETAIL #8 8 9 Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads. 12 20 3-Piece Needle Packing Assembly 24 23 22 21 26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.) (See DETAIL #8) 38 (Optional) 25 28 27 29 31 30 Ind. Ref.Parts No. Order No. Model No.Description Required 1 2 3 4 5 •6 7 •8 9 10 11 •12 13 •14 •15 16 17 18 •19 •20 21 •22 •23 •24 25 26 27 28 29 30 31 •32 •33 •34 •35 36 37 38 — 191972 192042 192174 See Chart 1 192179 192178 192109 190893 192050 192054 190161 — — — 190894 192043 192139 — — — — — — 190780 190281 — — 190889 — 191943 192151 — — — 192229 192219 192228 — JGA-156-K10 GTI-3 AV-440-410 See Chart 1 GTI-33-K5 GTI-425 JGA-4035-K5 34411-122-K10 GTI-404 GTI-413 JGS-72-K10 — — — MBD-19-K10 GTI-414 KK-5059 — — — — — — JGS-449-1 P-MB-51 — — JGS-478 — JGS-477-1 KGP-13-K5 — — — GTI-428-K5 — GTI-415 #410 Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring #410 Air Cap and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Packing Nut Spreader Valve Fluid Needle Gasket Kit (Teflon) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Cup Gasket (Kit of 5) Retaining Clip Seal Pin Clip, Seal & Pin Kit (5 Each) Gun Holder, Coated Air Adjusting Valve (Optional) 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Chart 1 Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192215 AV-213-10 .039 1.0 192168 AV-213-12 .047 1.2 192169 AV-213-13 .051 1.3 192170 AV-213-14 .055 1.4 192172 AV-213-16 .063 1.6 192173 AV-213-18 .070 1.8 Setup Information by Paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed. •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: Ref. No.Description 6 Baffle Seal 8 Packing 12 Gasket Kit 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 33 Retaining Clip 34 Seal 35 Pin Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 NOTE: See page 44 for GFC-502 Cup parts breakdown. PARTS BREAKDOWN • 37 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-168 16 GTi Millennium HVLP Gravity Feed Spray Gun ® 15 17 14 13 10 18 12 170156 (GTI-620G) HVLP Gravity Feed 32 33 34 35 11 36 7 6 192140 (KK-5060) Air Cap Cleaning Kit 38 Consists of: 5 4 5 4 Fan Air Port Center Air Port 3 1 2 brushes & 1 wirepick. Helps keep air cap clean and performing properly. 2 8 (See DETAIL #8) Fluid Tip (Torque to 15-20 ft.lbs.) 192137 (GTI-5033-2000) Air Cap Test Kit 19 DETAIL #8 3-Piece Needle Packing Assembly 9 12 28 27 29 20 24 23 22 21 25 26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.) Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads. 31 30 37 Ref.Ind. Parts No. Order No. Model No.Description Required 1 2 3 4 5 •6 7 •8 9 10 11 •12 13 •14 •15 16 17 18 •19 •20 21 •22 •23 •24 25 26 27 28 29 30 31 •32 •33 •34 •35 36 37 38 — 191972 192042 192136 See Chart 1 192179 192178 192109 190893 192050 192054 190161 — — — 190894 192043 192139 — — — — — — 190780 190281 — — 190889 — 191943 192151 — — — 192229 192219 192140 — JGA-156-K10 GTI-3 GTI-407-2000 See Chart 1 GTI-33-K5 GTI-425 JGA-4035-K5 34411-122-K10 GTI-404 GTI-413 JGS-72-K10 — — — MBD-19-K10 GTI-414 KK-5059 — — — — — — JGS-449-1 P-MB-51 — — JGS-478 — JGS-477-1 KGP-13-K5 — — — GTI-428-K5 — KK-5060 38 • PARTS BREAKDOWN Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring Air Cap (#2000) and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Packing Nut Spreader Valve Fluid Needle Gasket Kit (Teflon) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Cup Gasket (Kit of 5) Retaining Clip Seal Pin Clip, Seal & Pin Kit (5 Each) Gun Holder, Coated Air Cap Cleaning Kit 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Chart 1 Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2 Setup Information by Paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed. NOTE: See page 44 for GFC-502 Cup parts breakdown. • A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings. •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: Ref. No.Description 6 Baffle Seal 8 Packing 12 Gasket Kit 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 33 Retaining Clip 34 Seal 35 Pin Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Refer to Service Bulletin: SB-2-200 18 PRi HVLP Gravity Feed Primer Spray Gun 16 ® 15 14 13 12 10 32 11 170166 (PRI-601G-14), 170167 (PRI-601G-18) 33 34 35 36 7 4 37 6 (Optional) 5 2 ir Inlet Nipple A 1/4" NPS(M) (Torque to 15 ft.lbs.) 26* 1 *Use medium strength thread sealant (i.e. Loctite 242) on threads. 9 3 5 Customer Service 1-800-445-3988 17 8 *Fluid Tip (Torque to 15-20 ft.lbs.) 4 (See Detail #8) DETAIL #8 Fan Air Port 19 Center Air Port 12 3-Piece Needle Packing Assembly 27 20 192186 (PRI-5033-101) Air Cap Test Kit 24 23 22 21 28 25 29 30 31 Ind. Ref. OrderParts No. No. Model No. Description Req’d. 1 — 2 191972 3 192042 4 192187 5 •6 192179 7 192178 •8 192109 9 190893 10 192050 11 192054 •12 190161 13 — •14 — •15 — 16 190894 17 192043 18 192139 •19 — •20 — 21 — •22 — •23 — •24 — 25 190780 26 190287 27 — 28 — 29 190889 30 — 31 191943 •32 190181 •33 — •34 — •35 — 36 192229 37 192219 — Primer Air Cap JGA-156-K10 Spring Clip (Kit of 10) GTI-3 Air Cap Retaining Ring PRI-407-101 Primer Air Cap and Retaining Ring See Chart 1 Fluid Tip GTI-33-K5 Baffle Seal (Kit of 5) GTI-425 Baffle Assembly JGA-4035-K5 Packing (Kit of 5) 34411-122-K10 Packing Nut GTI-404 Spreader Valve GTI-413 Fluid Needle JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) — Body Bushing — Fluid Needle Spring — Spring Pad MBD-19-K10 Spring and Pad (Kit of 10) GTI-414 Needle Adjusting Screw KK-5059Bushing, Spring, Pad and Knob Kit — Air Valve Spring — Air Valve — Air Valve Body — U Cup Seal — Washer — Snap Ring JGS-449-1 Air Valve Assembly P-MB-51 Air Inlet Nipple1/4" NPS(M) — Trigger Stud Screw — Trigger Stud JGS-478 Stud and Screw Kit — Trigger JGS-477-1 Trigger, Stud, Screw Kit KGP-13-K5 Fluid Cup Gasket (Kit of 5) — Retaining Clip — Seal — Pin GTI-428-K5 Clip, Seal & Pin Kit (5 Each) — Gun Holder, Coated (Optional) 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Chart 1 Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2 NOTE: See page 44 for GFC-502 Cup parts breakdown. •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: Ref. No.Description 6 Baffle Seal 8 Packing 12 Gasket Kit 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 33 Retaining Clip 34 Seal 35 Pin Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 •192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts. Suffixes: -K5, -K10 designate kits of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings. PARTS BREAKDOWN • 39 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-511 SRi HVLP Gravity Feed Spot Repair Gun 170178 (SRI-630G-08) 170177 (SRI-630G-10) 802150 (SRI-631G-10) 22 23 12 24 6 11 10 4 Fluid Tip 8 (Torque to 6-7 ft.lbs.) 27 7 1 5 9 3 Fan Air Port Center Air Port 13 14 19 2 15 8 192320 (SRI-5033-215) Air Cap Test Kits 16 26 17 21 Air Inlet Nipple 18 25 (Torque to 15 ft.lbs.) 20 Ind. Ref. OrderParts No. No. Model No. Description Req’d. 1 192318 SRI-407-215 2 — — • 3 192203 SRI-35-K5 4 — See Chart 1 • 5 192196 SRI-6-K5 6 192319 SRI-415 7 192199 SRI-17-K • 8 — — • 9 192209 SRI-411-K3 10 — See Chart 1 • 11 — — 12 192201 SRI-19-K2 13 192207 SRI-404-K • 14 — — 15 — — • 16 — — 17 — — 18 192197 SRI-9 19 192210 SRI-412 20 192206 SRI-402 21 192317 SRI-40 *22 192191 SRI-478-K12 23 54-4458 54-4458 24 54-4539 54-4539 • 25 — — 26 192190 SRI-51-K12 27 192219 — *Lids – 4 ea. Red, Yellow & Green 40 • PARTS BREAKDOWN Air Cap/Retaining Ring-HVLP Retaining Ring Air Cap Seal Kit (5) Fluid Tip & Seal Kit Separator Kit (5) Spreader Valve Assembly Body Bushing Kit Seal Needle Packing Kit (3 Packings & 1 Nut) Fluid Needle Needle Spring Needle Adjusting Knob Kit (2) Air Valve Assembly Air Valve Spring Air Valve Stem Assembly Air Valve Seal Air Valve Body Trigger (SRI) Trigger Stud & Screw Kit Air Control Valve Air Inlet Adapter Disposable Cup & Lid Kit (12) Cup & Lid Kit (Alum. – 1 ea.) Lid Kit (Kit of 3 for Alum. Cup) Wrench (SRi) Funnel Kit (12) Gun Holder, Coated 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads. Chart 1 Fluid Tip Order No. 192193 192194 802151 Fluid Tip Model No. SRI-2-08-K SRI-2-10-K SRI-2-12-K Fluid Needle Fluid NeedleTip Size I.D. Order No. Model No. in.mm 192204 SRI-37 .0310.8 192195 SRI-3 .0391.0 192195 SRI-3 .0471.2 • NOTE: Gun Repair 192211 (SRI-426) Contains: ef. No.Description R 3 Air Cap Seal 5 Separator 8 Seal 9 Needle Packing 11 Needle Spring 14 Air Valve Spring 16 Air Valve Seal 25 Wrench Qty. 1 1 2 1 1 1 1 1 NOTE: For regulatory compliance and best spray performance, the air cap, spreader valve, and air inlet parts are not interchangeable. Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-362 16 JGA HVLP Gravity Feed Spray Gun ® 14 18 13 32 5 36 3 1 7 5 4 4 2 Center Air Port Fluid Tip (Torque to 15-20 ft.lbs.) 192309 (AV-5033-350) Air Cap Test Kit 8 9 (See DETAIL #8) 19 24 23 22 21 Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring Air Cap and Retaining Ring Fluid Tip Baffle Assembly Baffle Seal (Kit of 5) Packing (Kit of 5) Packing Nut (Kit of 10) Spreader Valve Fluid Needle Gasket Kit (Teflon) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger, Stud, Screw Kit Cup Gasket (Blue) (Kit of 5) Retaining Clip Seal Pin Clip, Seal & Pin Kit (5 Each) Gun Holder, Coated 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 27 25 29 37 Ref.Ind. Parts No. Order No. Model No.Description Required — JGA-156-K10 GTI-3 AV-440-350 See Chart 1 GTI-425 GTI-33-K5 JGA-4035-K5 34411-122-K10 GTI-404 GTI-413 JGS-72-K10 — — — MBD-19-K10 GTI-414 KK-5059 — — — — — — JGS-449-1 P-MB-51 — — JGS-478 — JGS-477-1 KGP-13-K5 — — — GTI-428-K5 — Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads. 12 20 3-Piece Needle Packing Assembly — 191972 192042 192308 See Chart 1 192178 192179 192109 190893 192050 192054 190161 — — — 190894 192043 192139 — — — — — — 190780 190281 — — 190889 — 191943 192151 — — — 192229 192219 *26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.) 31 DETAIL #8 1 2 3 4 5 6 •7 •8 9 10 11 •12 13 •14 •15 16 17 18 •19 •20 21 •22 •23 •24 25 26 27 28 29 30 31 •32 •33 •34 •35 36 37 33 34 35 11 6 10 12 110269 (JGA-635G-14) Fan Air Port 17 15 30 Chart 1 •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2 Ref. No.Description 7 Baffle Seal 8 Packing 12 Gasket 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 33 Retaining Clip 34 Seal 35 Pin NOTE: See page 44 for GFC-502 Cup parts breakdown. Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 • A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings. PARTS BREAKDOWN • 41 Customer Service 1-800-445-3988 Refer to Part Sheet: SBBI-2-181 Model M1-G HVLP Gravity Feed Spray Gun 24 (Optional) 901210 (6924-0000-0) 8 10 9 25 23 6 14 Must be replaced whenever #4 is removed Optional Test Air Nozzle & Gauge 900838 (54-4356) 13 12 5 4 (93P air nozzle) 16 11 11 12 15 7 3 17 2 22 (See Chart 2) 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 900636 See Chart 1 See Chart 2† 900848† 900850▲ ● ● 900843† ▲ ▲ ▲ ★ ★ ▲❋ 900623▲ ▲❋ 900640† 900858 900659 900990† 900841 900851▲ ● 192151▲ 900712 192219 54-3531 See Chart 1 See Chart 2† 54-4368 † 54-4369-5▲ ● ● 54-4364 † ▲ ▲ ▲ ★ ★ ▲❋ 54-3512 ▲ ▲❋ 54-3541† 54-4382 54-3606 54-768 † 54-4360 54-4370▲ ● KGP-13-K5▲ 54-3918 192219 5 9 10 11 13 Seal Retaining Ring Air Nozzle Fluid Nozzle Head Insert Head Insert Seal Ring (Kit of 5) Trigger Stud Trigger Screw Side Port Control Assembly Retaining Ring O-Ring O-Ring Seal Retainer Spring, Yellow Spindle Assembly Spring, Blue Housing ABSS Needle Material Valve Control Knob Air Connection Trigger Seal Cartridge Assembly Valve Spindle Cap Cup Gasket (Kit of 5) Wrench (Optional) Gun Holder, Coated Retaining Ring O-Ring O-Ring Spring, Yellow 42 • PARTS BREAKDOWN Qty. 1 1 1 2 1 15 19 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 ▲ NOTE: Gun Repair Kit 900847 (54-4367-1) Contains: Ref. No.Description 18 20 (See Chart 1) Order ModelParts No.No.No.Description Req’d 21 Ref. No.Description 14 Spindle 15 Spring, Blue 21 Seal Cartridge 23 Cup Gasket Qty. 1 2 1 1 Chart 1 ❋Spring Kit 900927 (54-5225) No.Description 13 15 Spring, Yellow Spring, Blue Qty. 1 2 Includes Air Nozzle Ring Order No. 92P NO 900371 (46-9505) 93P NO 900361 (46-9300) ★O-Ring & Retainer Kit 900926 (54-5224) No.Description 11 12 O-Ring Seal Retainer Qty. 2 2 †Torquing Information Fluid Nozzle Head Insert Side Port Housing Air Connection Fluid OrderI.D. Size NozzleNo.In. MM 92 900311 (45-9200) .046 1.2 No.DescriptionTorque 3 4 8 16 19 Chart 2 10-12 Ft. Lb. 20-23 Ft. Lb. 4-6 Ft. Lb. 15-17 Ft. Lb. 15-17 Ft. Lb. 93 900313 (45-9300) .052 1.3 94 900314 (45-9400) .055 1.4 97 900321 (45-9700) .070 1.8 ● Screw, Stud & Cap Kit 900925 (54-5223) No.Description 6 7 22 Trigger Stud Trigger Screw Valve Spindle Cap Qty. 1 1 1 NOTE: See page 44 for GFC-502 Cup parts breakdown. Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-609 FinishLine 3 Gravity Feed Spray Gun ™ 8 611106 (FLG-643), 611110 (FLG-653G-13), 611109 (FLG-651G-13), 611112 (FLG-653-15) 802099 (FLG-645) 12 11 7 10 9 14 11 13 5 6 3 3 17 18 4 16 15 2 2 Fan Air Port Center Air Port 1 24 26 Fluid Tip (Torque to 15-20 ft-lbs.) 519210 (FLG-463) Air Cap Test Kit For HVLP Gun 25 22 23 21 20 Air Inlet Fitting 1/4˝ NPS(M) (Torque to 15 ft-lbs.) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads. Ref. OrderInd.Parts No.No. Model No.Description Required 1 690017 FLG-301 2 See Chart 1 See Chart 1 3 — — •4 690020 FLG-304-K5 5 See Chart 2 See Chart 2 6 690021 FLG-305 7 192151 KGP-13-K5 8 690022 FLG-308 •9 — — 10 — — 11 690027 FLG-483 12 690023 FLG-311 •13 — — 14 — — •15 — — •16 — — 17 — — 18 690030 FLG-487 19 690026 FLG-322 •20 — — 21 — — •22 — — 23 690029 FLG-485 •24 — — 25 — — 26 690028 FLG-484 27 192219 — Retaining Ring Air Cap Fluid Tip Fluid Tip Seal (Kit of 5) Fluid Tip & Seal Kit Baffle Cup Gasket Kit (Kit of 5) Spreader Adjustment Valve Seal Bushing Seal, Bushing, Spring & Knob Kit Fluid Needle Needle Spring Needle Adjusting Knob Air Valve Air Valve Spring Air Valve Cap Air Valve Kit Air Inlet Fitting Trigger Screw Trigger Trigger Stud Trigger, Stud & Screw Kit Needle Packing Needle Packing Nut Needle Packing (3) and Nut (1) Kit Gun Holder, Coated 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 27 19 Chart 1 Chart 2 Ref. No. 2 Air Cap Order No. Model No. Application Ref. No. 5 Fluid Fluid Tip & Seal KitTip Order No. Model No. Size 690000 690001 FLG-1-1 Conventional FLG-1-3 HVLP •NOTE: Repair Kit 690031 (FLG-488) Contains: Ref. No.Description 4 Fluid Tip Seal 9 Seal 13 Needle Spring 15 Air Valve 16 Air Valve Spring 20 Trigger Screw 22 Trigger Stud 24 Needle Packing Qty. 1 1 1 1 1 1 1 1 690032 690018 690033 690019 FLG-302-13K FLG-302-15K FLG-302-18K FLG-302-22K 1.3 1.5 1.8 2.2 NOTE: See page 44 for GFC-502 Cup parts breakdown. •A quantity of necessary parts is included in Repair Kit 690031 (FLG-488) for complete gun repair and should be kept on hand for service convenience. PARTS BREAKDOWN • 43 Customer Service 1-800-445-3988 Refer to Service Bulletins: SB-4-043 (GFC-502), SB-4-261 (GFC-501), and Refer to Part Sheets: 77-2739 (81-381), 77-2719 (54-4458) Gravity Cups & Cup Liners 120175 (GFC-502) Gravity Feed Cup/ Aluminum 2 3 190252 (GFC-501) Gravity Feed Cup/ Acetal 2 3 Gravity Cup Detail Drain Hole 4 or 4A 4 or 4A Cup Fitting Filter 1 1 Piercing Tool Bushing Liner Gun Body Piercing Tool Bushing 5 Cups include one E-Z Liner gravity cup liner installed, plus liners and bushings, and one insertion tool. Use of E-Z Liners saves cleanup time and solvent. Liner 5 Order OMX-70-K48 (190966), kit of 48 liners, and bushings, plus insertion tool. Ref. OrderInd.Parts No.No. Model No.Description Required Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 *4 •4A ◊+5 1 2 3 *4 •4A ◊+5 120175 190944 190181 190731 192151 190966 GFC-502 GFC-404-K2 KGP-5-K5 KGP-12-K5 KGP-13-K5 OMX-70-K48 Aluminum Gravity Feed Cup (1 Liter) Disposable Lid Kit (Kit of 2) Filter Kit (Kit of 5) Cup Gasket (White) (Kit of 5) For GFG/GFHV Cup Gasket (Blue) (Kit of 5) For GTi and Finishline Disposable Liner Kit (Kit of 48) 1 1 1 1 1 *For GFG/GFHV guns (White) •For GTI, FLG, M1-G, PRI and GFG Plus (Blue) +Kit includes 1 piercing tool, necessary liners and drain bushings. ◊Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray, Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup. 900875 (54-4458) 4 oz. Aluminum Cup 190252 190225 190181 190731 192151 190966 GFC-501 GFC-402 KGP-5-K5 KGP-12-K5 KGP-13-K5 OMX-70-K48 ◊Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray, Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup. 2 1 192191 (SRI-478-K12) 4 oz. Disposable Nylon Cup & Lid Kit Contains 12 Cups and 12 Lids (4 ea. Red, Yellow & Green) 1 Ref. Order ModelInd.Parts No.No.No.Description Required Ref. Order ModelInd.Parts No.No.No.Description Required 1 2 1 2 900875 54-4458 Gravity Feed Cup Assembly (4 oz.) 900902 54-45394 Ounce Cup Lid Assembly (Kit of 3) 44 • PARTS BREAKDOWN 1 1 1 1 1 1 1 Included in GFC-402 Cup Lid Assembly *For GFG/GFHV guns (White) •For GTI, FLG, M1-G, PRI and GFG Plus (Blue) + Kit includes 1 piercing tool, necessary liners and drain bushings. 901430 (81-381) 8 oz. Aluminum Cup 2 Cup Assembly, 20 oz. Acetal Cup Lid Assembly Filter (Kit of 5) Cup Gasket (White) (Kit of 5) For GFG/GFHV Cup Gasket (Blue) (Kit of 5) Disposable Liner Kit (Kit of 48) 901430 81-381 Gravity Feed Cup Assembly (8 oz.) 900787 54-4251Cup Cover Kit 1 1 Refer to Service Bulletin: SB-2-475 18 PLUS High Efficiency Pressure Feed TM 14 12 Suction Feed 110265 (JGA-670) 4 16 13 11 110266 (JGA-570-10) 110272 (PLUS-514P-12) 7 38 5 2 1 DETAIL #8 3-Piece Needle Packing Assembly 22 24 23 21 19 20 Air Inlet Nipple 1/4" NPS(M) 26* (Torque to 15 ft. lbs.) Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring #410 Air Cap and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Packing Nut Spreader Valve Fluid Needle Gasket Kit (Teflon) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Fluid Inlet Gasket (Teflon) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket, Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin (Kit of 5 Each) Plug Air Adjusting Valve (Optional) 12 40 32 33 34* 25 Ref. OrderInd.Parts No.No. Model No.Description Required — JGA-156-K10 GTI-3 — See Chart 2 or 3 GTI-33-K5 GTI-425 JGA-4035-K5 34411-122-K10 GTI-405 See Chart 2 or 3 JGS-72-K10 — — — MBD-19-K10 GTI-414 KK-5059 — — — — — — JGS-449-1 P-MB-51 — — JGS-478 — JGS-477-1 — — — JGA-4042 — — — GTI-428-K5 JGA-132 GTI-415 37 39 6 9 Fluid Tip 8 (Torque to 15- (See Detail) 20 ft. lbs.) 1 — 2 191972 3 192042 4 — 5 •6 192179 7 192178 •8 192109 9 190893 10 192051 11 •12 190161 13 — •14 — •15 — 16 190894 17 192043 18 192139 •19 — •20 — 21 — •22 — •23 — •24 — 25 190780 26 190287 27 — 28 — 29 190889 30 — 31 191943 •32 — 33 — 34 — 35 190888 •36 — •37 — •38 — 39 192229 40 190828 41 192228 10 36 3 17 15 Customer Service 1-800-445-3988 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings. *Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads. 35 Fluid Inlet Nipple 3/8" NPS(M) (Torque to 20-25 ft. 28 27 41 (Optional) 29 31 30 Chart 1 (Suction/Pressure) No. on Air Cap Air Cap Order No. 410 192174 414 192312 Chart 2 (Suction) Fluid Fluid Air Cap Model No.Type of Delivery AV-440-410 Suction or Pressure AV-440-414 Pressure Chart 3 (Pressure) Fluid Fluid NeedleNeedle Order No. Model No. 192054 GTI-413 Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192215 AV-213-10 NR NR 192168 AV-213-12 NR NR 192170 AV-213-14 .055 1.4 192172 AV-213-16 .063 1.6 192173 AV-213-18 .070 1.8 NeedleNeedle Order No. Model No. 192311 GTI-449-12 Fluid Tip Fluid TipTip Size I.D. Order No. Model No. in. mm 192215 AV-213-10 .039 1.0 192168 AV-213-12 .047 1.2 192170 AV-213-14 .055 1.4 192172 AV-213-16 NR NR 192173 AV-213-18 NR NR NR = Not Recommended •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: NR = Not Recommended Ref. No.Description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 36 Retaining Clip 1 37 Seal 1 38 Pin 1 Setup Information by Paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed. NOTE: See page 52 for TGC-545 Suction Feed Cup parts breakdown. PARTS BREAKDOWN • 45 Refer to Service Bulletin: SB-2-473 or SB-2-199 18 GTi Millennium HVLP Pressure/Suction Feed ® 170159 (GTI-520P-11), 170165 (GTI-546P-14), 170161 (GTI-620S) 1 2 Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring Air Cap and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Packing Nut Spreader Valve Fluid Needle Gasket Kit (Teflon) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad & Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Fluid Inlet Gasket (Teflon) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket, Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin (Kit of 5 Each) Air Cap Cleaning Kit • 192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts. + Use medium strength thread sealant (i.e. Devcon #2242 Blue or equal) on threads. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings. 46 • PARTS BREAKDOWN (See Detail #8) 40 Consists of: 2 brushes & 1 wirepick. Helps keep air cap clean and performing properly. NOTE: Included with GTI-620S and GTI-520P models only. 9 32 22 21 24 23 — JGA-156-K10 GTI-3 See Chart 1 See Chart 2 or 3 GTI-33-K5 See Chart 1 JGA-4035-K5 34411-122-K10 GTI-405 See Chart 2 or 3 JGS-72-K10 — — — MBD-19-K10 GTI-414 KK-5059 — — — — — — JGS-449-1 P-MB-51 — — JGS-478 — JGS-477-1 — — — JGA-4042 — — — GTI-428-K5 KK-5060 8 Fluid Tip (Torque to 15-20 ft.lbs.) 19 26* 12 33 28 34+ 25 Ref.Ind. Parts No. Order No. Model No.Description Required — 191972 192042 See Chart 1 See Chart 2 or 3 192179 See Chart 1 192109 190893 192051 See Chart 2 or 3 190161 — — — 190894 192043 192139 — — — — — — 190780 190287 — — 190889 — 191943 — — — 190888 — — — 192229 192140 39 6 192140 (KK-5060) Air Cap Cleaning Kit 20 1 2 3 4 5 • 6 7 • 8 9 10 11 •12 13 •14 •15 16 17 18 •19 •20 21 •22 •23 •24 25 +26 27 28 29 30 31 •32 33 +34 35 •36 •37 •38 39 40 36 37 38 5 192137 (GTI-5033-2000) #2000 Cap 191574 (KK-5033-46MP) #46MP Cap Air Cap Test Kit 15 10 7 3 3-Piece Needle Packing Assembly 14 11 4 DETAIL #8 13 12 Customer Service 1-800-445-3988 17 16 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 27 35 29 Air Inlet Nipple 1/4″ NPS(M) (Torque to 15 ft. lbs.) 31 *Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads. 30 Fluid Inlet Nipple, 3/8˝ NPS(M) (Torque to 20-25 ft. lbs.) Chart 1 (Air Cap and Baffle Combinations) No. Stamped on Parts Set Air Cap Part No. Baffle 2000 46MP Ref. No. 4 Air Cap (Not Stamped) GTI-407-2000 46 CFM@ Cap Pressure Ref. No. 7 Baffle Assy. 2 PSI 4 PSI 6 PSI 8 PSI 10 PSI GTI-425 7.3 10.4 12.8 14.7 16.5 GTI-407-46MP *JGPV-401-46-50 8.5 13.0 16.5 19.8 22.5 NOTE: Baffle Seal NOT used with GTI-546P gun (46MP air cap). Chart 2 (Suction) Chart 3 (Pressure) Fluid Needle Fluid Needle Order No. Model No. Fluid Tip and NeedleTip Size I.D. Order No. Model No. in. mm 191517 JGA-4045-FF .055 1.4 191518 JGA-4045-FX .043 1.1 192054 GTI-413 Fluid Tip Order No. Fluid TipTip Size I.D. Model No. in. mm 192124 192134 192044 192135 192045 192046 192047 192132 GTI-213-12 GTI-213-13 GTI-213-14 GTI-213-15 GTI-213-16 GTI-213-18 GTI-213-20 GTI-213-22 .047 .051 .055 .059 .063 .070 .079 .086 1.2 1.3 1.4 1.5 1.6 1.8 2.0 2.2 •NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: Ref. No.Description 6 Baffle Seal 8 Packing 12 Gasket Kit 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 36 Retaining Clip 37 Seal 38 Pin Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Fluid Tip and Needle Reference If this No. If this No. Matched Fluid is on Needle, is on Tip,Tip and Needle order order Assembly JGA-402-FF JGA-402-FX AV-2120-FF AV-2120-FX JGA-4045-FF JGA-4045-FX NOTE: See page 52 for TGC-545 Suction Cup parts breakdown. Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-259 JGA Pressure/Suction Feed ® 18 12 11 4 13 15 14 17 16 10 6 7 OR 36 5 4 37 38 39 * U se medium strength thread 3 1 Fluid Tip (Torque to 15-20 ft. lbs.) 2 8 sealant (i.e. Devcon #2242 Blue, or equal) on threads. 9 (See DETAIL) 25 DETAIL # 8 3-Piece Needle Packing Assembly 24 23 22 21 20 19 12 35 40 32 33 *34 28 27 Fluid Inlet Nipple 3/8" NPS(M) (Torque to 20-25 ft. lbs.) 29 Ref. OrderInd. Parts No.No. Model No.Description Required 1 2 3 4 5 6 • 7 • 8 9 10 11 • 12 13 • 14 • 15 16 17 18 • 19 • 20 21 • 22 • 23 • 24 25 26 27 28 29 30 31 • 32 33 34 35 • 36 • 37 • 38 39 40 41 — 191972 192042 — — 192178 192179 192109 190893 192051 — 190161 — — — 190894 192043 192139 — — — — — — 190780 190287 — — 190889 — 191943 — — — 190888 — — — 192229 190828 192228 — Air Cap JGA-156-K10 Spring Clip (Kit of 10) GTI-3 Air Cap Retaining Ring See Chart 1 Air Cap & Retaining Ring See Charts 1 & 2 Fluid Tip GTI-425 Baffle Assembly GTI-33-K5 Baffle Seal (Kit of 5) JGA-4035-K5 Packing (Kit of 5) 34411-122-K10 Packing Nut (Kit of 10) GTI-405 Spreader Valve Assembly See Chart 1 Fluid Needle JGS-72-K10 Gasket (Teflon) (Kit of 10) — Body Bushing — Fluid Needle Spring — Spring Pad MBD-19-K10 Spring & Pad (Kit of 10) GTI-414 Needle Adjusting Screw KK-5059 Bushing, Spring, Pad & Knob Kit — Air Valve Spring — Air Valve — Air Valve Body —U Cup Seal — Washer — Snap Ring JGS-449-1 Air Valve Assembly P-MB-51 Air Inlet Nipple 1/4" NPS(M) — Trigger Stud Screw — Trigger Stud JGS-478Stud & Screw Kit (Kit includes 3 Studs & 5 Screws) — Trigger JGS-477-1 Trigger, Stud & Screw Kit — Fluid Inlet Gasket (Teflon) — Locknut — Fluid Inlet Adapter JGA-4042 Fluid Inlet, Gasket & Nut Kit — Retaining Clip — Seal — Pin GTI-428-K5 Clip, Seal & Pin Kit (5 Each) JGA-132 Plug GTI-415 Air Adjusting Valve (Optional) 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 • NOTE: Gun Repair Kit 192227 (KK-5058-2) Contains: *26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft. lbs.) Ref. No.Description Qty. 7 Baffle Seal 1 8 Packing 1 12 Gasket (Teflon) 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Inlet Gasket 1 36 Retaining Clip 1 37 Seal 1 38 Pin 1 41 (Optional) 30 31 CHART 1 – AIR CAPS, FLUID TIPS, FLUID NEEDLES & APPLICATIONS No. on Air Cap Order No. Suction Feed Air Cap With Ring (Ref. No. 4) Type of Fluid Delivery 80 190230 MB-4039-80 SUCTION 192054 GTI-413 AV-213-16 OR AV-213-18 9000 199000 AV-440-9000 SUCTION OR PRESSURE 192054 GTI-413 AV-213-16 OR AV-213-18 765 192310 AV-440-765 777 192066 AV-440-777 Pressure Feed Fluid Needle Fluid Tips Fluid Needle Fluid Tips (Ref. No. 11) Used (Ref. No. 11) Used (Ref. No. 5) (Ref. No. 5) 192311 GTI-449-12 AV-213-10 OR AV-213-12 PRESSURE 192311 GTI-449-12 AV-213-12 PRESSURE 192311 GTI-449-12 AV-213-14 CHART 2 – FLUID TIPS Fluid Tip Fluid TipTip SizeI.D.Type of Fluid Order No. Model No. (in.) (mm)Delivery 192215 192168 192170 192172 192173 AV-213-10 AV-213-12 AV-213-14 AV-213-16 AV-213-18 .039 .047 .055 .063 .070 1.0 1.2 1.4 1.6 1.8 Pressure Feed Pressure Feed Pressure Feed Suction Feed Suction Feed NOTE: See page 52 for TGC-545 Suction Feed Cup parts breakdown. • A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts.Example: JGA-4035-K5 is a kit of 5 packings. PARTS BREAKDOWN • 47 Customer Service 1-800-445-3988 Refer to Part Sheet: 77-2316 Model 2001 Conventional Suction Feed Gun 901198 (6211-4307-9) 901200 (6211-4308-8) 19 24 21 22 20 18 23 26 25 24 17 27 16 ■ 15 14 13 ❋ 31 30 29 32 10 6 11 1 5 9 8 7 2 4 Order ModelParts No.No.No.Description Required ‑ 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 900990 900455 ▲ 900474 ▲ ▲ See 4 ▲ 901451 900986▲ ▲ 901059 Chart 1 Chart 2 900997▲ 900599 900938■ ▲● 900522 900598 See 19 ▲ See 19 See 19 ▲ See 19 ▲ See 19 See 19 See 19 900393 ▲✖ ▲ 54-768 54-1050 ▲ 54-1236 ▲ ▲ See 4 ▲ 82-135-5 54-764-5▲ ▲ 56-164 Chart 1 Chart 2 54-918-5▲ 54-3348 54-710 ■ ▲● 54-1780 54-3347 See 19 ▲ See 19 See 19 ▲ See 19 ▲ See 19 See 19 See 19 47-56500 ▲✖ ▲ 48 • PARTS BREAKDOWN Connection Trigger Spring Air Valve Assembly Valve Stem Assembly O-Ring Valve Body Packing Nut (Kit of 5) Fluid Packing (Standard) (Kit of 5) Packing-Teflon (Optional) Nut Air Nozzle & Ring Fluid Nozzle Gasket Head Screw Screw Quick Change Side Port Control (Optional) Side Port Control Pin Washer Spring Packing Washer Body Screw #565 Needle Spring O-Ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 ▲ NOTE: Gun Repair Kit 901175 (6-229) Contains: Ref. No.Description 3 Spring 5 Valve Stem 6 O-Ring 8 Packing 10A Packing 10B Packing-Teflon 14 Gasket 17 Screw 20 Pin 22 Spring 23 Packing 28 Spring 29 O-Ring 32 Stud 33 3 12 28 ✖ Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 Order ModelParts No.No.No.Description Required 30 31 32 33 900442 900437 ▲● 901455 901431 54-1013 54-1007 ▲● 82-221 5-476 Body Control Screw Stud Flat Brush Fluid Nozzle Wrench (Optional) 1 1 1 1 ■901294 (73-165) Allen Wrench for #16 (Optional). ✖900487 (54-1372) Heavy Duty Spring (Optional). ❋Conventional open end or other standard wrenches are not suitable for removing or reinserting the fluid nozzle. Wrench 5-476, available from Binks is recommended. ●Screw & Stud Kit 900930 (54-5228) No.Description 17 32 Qty. Screw Stud Chart 1 1 1 Air Nozzle & Ring Order No. 66SD 900345 (46-6020) 66SK 900351 (46-6082) Chart 2 Fluid OrderI.D. Size NozzleNo.In. MM 66SS900285 (45-6601).070 1.8 Customer Service 1-800-445-3988 Refer to Part Sheet: 77-1153 Model 7 Conventional Suction Feed Gun 901188 (6100-1808-9), 901189 (6100-1809-2) 17 13 11 12 9 10 8 7 5 40 16 14 15 6 19 4 ❋(41) 3 18 2 1 20 Chart 1 Air Nozzle & Ring 38 39 Order No. 36SD (Std) 900337 (46-3027) 36SK (Std) 900339 (46-3050) 36 35 Chart 2 24 37 22 21 25 26 Fluid OrderI.D. Size NozzleNo.In. MM 36SS900275 (45-3601).070 23 1.8 28 29 30 33 31 34 27 32 Order ModelParts No.No.No.Description Required Order ModelParts No.No.No.Description Required 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 See Chart 1 See Chart 2 900934 900938 ▲● ▲● 900958 ▲See 17 See 17 ▲ See 17 ▲See 17 See 17 See 17 See 17 See 17 900957 ▲ 900942 900380 See 25 ▲ See 25 See 25 900951 900990 900982 900482 ▲ 900975 See 32 ▲See 32 900483 ▲ ▲ See Chart 1 See Chart 2 54-707 54-710 ▲● ▲● 54-730 ▲See 17 See 17 ▲ See 17 ▲See 17 See 17 See 17 See 17 See 17 54-729 ▲ 54-717 47-3600 See 25 ▲ See 25 See 25 54-724 54-768 54-753 54-1340 ▲54-747-5 See 32 ▲See 32 54-1341 ▲ ▲ Air Nozzle & Ring Fluid Nozzle Head Screw Trigger Screw Trigger Stud Stem Spring Washer Packing Spindle Gasket Housing Knob Washer Screw Side Port Control Gasket Housing #36 Needle Screw Spring Ring Body Fluid Control Assembly Connection Trigger Nut Packing (Kit of 5) Body Stem Air Valve Assembly Spring Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35 36 37 38 39 40 41 ★ ★ ▲ ▲900986 900987 900545 ❋901294 901455 ★ Sleeve ★ Retainer ▲ Wiper ▲54-764-5 Packing (Kit of 5) 54-765 Nut 54-1989Side Port Control, Quick Change (Optional) ❋73-165Allen Wrench, Gunhead Screw for #4 (Not Shown; Optional) 82-221Flat Brush (not shown) ▲NOTE: Repair Kit 900851 (6-188) Contains: No.Description 5 Screw 6 Stud 8 Spring 10 Packing 12 Gasket 18 Gasket 22 Spring 29 Packing 31 Stem 33 Spring 34 Gasket 37 Wiper 38 Packing Qty. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 ●Stud & Screw Kit 900928 (54-5226) No.Description 5 6 Trigger Screw Trigger Stud Qty. 1 1 ★Sleeve & Retainer Kit 900929 (54-5227) No.Description 35 36 Sleeve Retainer Qty. 1 1 PARTS BREAKDOWN • 49 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-163 EGA Detail Pro ™ 110222 (EGA-503-390F) 25 6 24 7 5 23 4 9 8 3 11 Fluid Inlet 1/4″ NPS(M) 10 11 12 13 2 14 1 18 15 16 Air Inlet 1/4″ NPS(M) 19 20 17 21 22 Ref. OrderInd.Parts No.No. Model No.Description Required 1 *2 3 • 4 • 5 6 *7 *8 9 *10 *11 *12 13 • 14 *15 16 17 18 *19 *20 *21 22 23 24 25 190082 190412 190090 191974 190494 190087 — — 190495 — — — 190081 — — 190015 190085 — — — — — — 190083 190079 EGA-4 Packing Nut 38273-136-K5 Needle Packing (Kit of 5) EGA-7 Baffle (air distributor) EGA-4000-FTip, Needle & Gasket (lapped) (includes #14) EGA-59-K5 Gasket (Kit of 5) (Polyethylene) EGA-443 Trigger & Stud Assembly — Trigger Bearing Stud — Air Valve Plunger EGA-454 Fan Adjustment Assembly – Horn — O-Ring — Washer — Spring EGA-3 Packing Gland — Fluid Needle (included in Item 4) — Needle Spring AG-16 Needle Adj. Screw EGA-441 Air Valve Assembly — Lock Nut — Stem — Ball — Spring (Kit of 5) — Spring Retainer — Gun Body Assembly EGA-40-390 Air Cap For EGA Detail Pro™ EGA-11 Retaining Ring For EGA Detail Pro™ 50 • PARTS BREAKDOWN 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE: Repair Kit 190681 (KK-5044) A complete gun rebuild kit consists of: •EGA-4000-F (191974) Fluid Tip, Needle & Gasket consists of: Ref. No.Description Qty. 2 Fld. Needle Packing 1 5 Gasket 1 7 Trigger Bearing Stud 1 8 Air Valve Plunger 1 10 O-Ring 1 11 Washer 2 12 Spring 1 15 Needle Spring 1 19 Stem 1 20 Ball 1 21 Spring 1 Ref. Tip Size I.D. No.DescriptionIn mm Qty. 4 Fluid Tip (F) .039 1.0 1 5 Gasket 1 14 Fluid Needle (F) 1 * A quantity of necessary parts is included in Gun Repair Kit KK-5044. Suffixes: -K3, -K5, etc. designates kits of multiple parts. Example: 38273-136-K5 is a kit of 5 packings. NOTE: See page 53 for TGS-503 Suction Cup parts breakdown. Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-630 FinishLine 3 Conventional Suction Feed Spray Gun ™ 11 13 10 9 12 8 802177 (FLG-641S-15) Fluid Tip (Torque to 15-20 ft-lbs.) 7 10 17 5 16 15 6 14 3 4 2 24 23 1 25 22 21 20 19 18 26 Fluid Inlet Fitting 3/8″ NPS(M) (Torque to 15 ft-lbs) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads Air Inlet Fitting 1/4″ NPS(M) (Torque to 15 ft-lbs) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads Ref. OrderInd.Parts No.No. Model No.Description Required 1 690017 FLG-301 2 — See Chart 1 3 — — *4 690020 FLG-304-K5 5 — See Chart 2 6 690021 FLG-305 7 690022 FLG-308 *8 — — 9 — — 10 690027 FLG-483 11 690023 FLG-311 *12 — — 13 — — *14 — — *15 — — 16 — — 17 690030 FLG-487 18 690026 FLG-322 *19 — — 20 — — *21 — — 22 690029 FLG-485 *23 — — 24 — — 25 690028 FLG-484 26 — — 27 — — 28 — — 29 802178 FLG-489 Retaining Ring Air Cap Fluid Tip Fluid Tip Seal (Kit of 5) Fluid Tip & Seal Kit Baffle Spreader Adjustment Valve Seal Bushing Seal, Bushing, Spring and Knob Kit Fluid Needle Needle Spring Needle Adjusting Knob Air Valve Air Valve Spring Air Valve Cap Air Valve Kit Air Inlet Fitting Trigger Screw Trigger Trigger Stud Trigger, Stud and Screw Kit Needle Packing Needle Packing Nut Needle Packing and Nut Kit (3 Packings and 1 Nut) Fluid Inlet Fitting Splash Shield Lid Gasket Gasket and Splash Shield Kit 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Chart 1 Air Cap Chart 2 Fluid Tip & Seal Kits Air Cap Order No. 690000 Air Cap Model No. Application FLG-1-1 Conventional Fluid Tip & Seal Kit Order No. 690032 690018 690033 690019 •NOTE: Repair Kit690031 (FLG-488) Contains: Ref. No.Description 4 Fluid Tip Seal 9 Seal 13 Needle Spring 15 Air Valve 16 Air Valve Spring 20 Trigger Screw 22 Trigger Stud 24 Needle Packing Fluid Tip & Seal KitTip Size I.D. Model No. in.mm FLG-302-13K* .051 1.3 FLG-302-15K* .059 1.5 FLG-302-18K* .070 1.8 FLG-302-22K* .086 2.2 Qty. 1 1 1 1 1 1 1 1 1 1 1 Cam *A quantity of necessary parts is included in Repair Kit FLG-488 (Order NO. 690031) for complete gun repair and should be kept on hand for service convenience. PARTS BREAKDOWN • 51 Refer to Service Bulletins:SB-4-391 (TLC-555 & TGC-545), SB-4-090 (TGS-503) & SB-4-396 (82-545 & 82-555) Suction Feed Cups 120012 (TLC-555), 120011 (TGC-545) 901473 (82-545), 901475 (82-555) Apply Loctite #262 to first two threads. Customer Service 1-800-445-3988 120038 (TGS-503) 1 1 2 1/4 NPS (F) Keep Vent Hole open. 2 3 6 3 4 5 4 6 5 7 Do not fill above 250 ml line. Ref. OrderInd.Parts No.No. Model No.Description Required Ref. OrderInd.Parts No.No. Model No.Description Required *1 *2 *3 *4 *5 6 7 — — — 190924 190391 190381 — 190395 — — — TGC-407-1-K3 TGC-9-K5 TGC-404 — TLC-401 Adapter, 1/2" NPS (M) Nut, 3/8" NPS (F) Cam Drip Free Valve & Gasket (Kit of 3) **Tri Seal® Lid Gasket (Kit of 5) Lid Assembly (Quart) Suction Cup Assembly (Quart) Suction Cup Assembly (Teflon®, Quart) *NOTE: Repair Kit 190925 (KK-5007) Cup Repair Kit for TGC, TLC Cups. Consists of: Ref. No.Description 1 2 3 4 5 Adapter, 1/2" NPS (M) Nut, 3/8" NPS (F) Cam Drip Free Valve & Gasket **Tri-Seal® Lid Gasket 52 • PARTS BREAKDOWN Qty. 1 1 1 1 1 1 1 1 1 1 1 *190925 (KK-5007) Repair Kit includes #’s 1-5. Repair kit contains enough parts to repair one complete assembly (see parts list). Suffixes: Suffix -K3 designates a kit of multiple parts. Example: TGC-407-1-K3 is a kit of 3 drip free valves. **Registered Trademark of Tri-Seal International. 1 •2 3 4 +5 6 240003 190514 190512 190513 120037 190567 AD-404 TGS-401 TGS-4-K5 TGS-6-K5 TGS-406 C-422 Adapter – Accessory 1/4" NPS(M)x 3/8" NPS(F) Lid Assembly Gasket (Kit of 5) Fluid Tube 4" (Kit of 5) Cup and Cover Assembly (Polyethylene) Cup Lid 1 1 1 1 1 1 •This lid assy. can be used along with AD-404 (1) adapter for use with JGA, JGHV, GTi, MBC or other guns with a 3/8" NPS(M) fluid inlet. The EGA and EGHV guns use this lid assy. without the adapter. +One C-422 (6) cup lid is included. Customer Service 1-800-445-3988 Refer to Part Sheet: 77-2463 Mach 1 HVLP Pressure Feed Spray Gun 901192 (6202-1202-8) 1 11 9 10 8 7 12 4 3 2 6 5 13 14 15 17 16 18 14 13 23 24 25 26 27 28 29 34 22 30 31 19 32 33 20 17 21 Order ModelParts No.No.No.Description Required 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 900636 See Chart 1 See Chart 2 900642 ● 900730 See 6 See 6 See 6 See 6 See 6 See 6 ▲■ ■ ▲❋ ▲900623 ▲❋ 900640 900728 900659 900990 900637 900792 ▲✖ ▲✖ ▲✖ ▲✖ ▲✖ ● ★ ★ 900644 901470 900712 54-3531 See Chart 1 See Chart 2 54-3543 ● 54-3946 See 6 See 6 See 6 See 6 See 6 See 6 ▲■ ■ ▲❋ ▲54-3512 ▲❋ 54-3541 54-3941 54-3606 54-768 54-3533 54-4261 ▲✖ ▲✖ ▲✖ ▲✖ ▲✖ ● ★ ★ 54-3547 82-469 54-3918 Retaining Ring (Metal) Air Nozzle Fluid Nozzle Head Insert Trigger Stud & Screw Side Port Control Assembly #6 Control Stem Guide Bushing Retaining Ring Control Body O-Ring Control Screw O-Ring, Teflon Seal Retainer Spring, Yellow Spindle Assembly Spring, Blue Housing Needle Assembly (Stainless Steel) Fluid Control Knob Air Connection Fluid Inlet (Stainless Steel) Self-Adjusting Packing Kit Gland Adapter Needle Seal Seal Backup Spring Packing Nut Valve Spindle Cap Gasket Plug Trigger Brush Wrench (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ● Stud, Screw & Cap Kit 900930 (54-5228) No.Description Qty. ▲ NOTE: Gun Repair Kit 900658 (54-3605) Contains: 5 29 Ref. No.Description 13 O-Ring, Teflon 15 Spring, Yellow 16 Spindle Assembly 17 Spring, Blue 24 Gland Adapter 25 Needle Seal 26 Seal Backup 27 Spring 28 Packing Nut Trigger Stud & Screw Valve Spindle Cap 1 1 ■ O-Ring & Retainer Kit 900926 (54-5224) No.Description 13 14 Qty. O-Ring, Teflon Seal Retainer Chart 1 Air Nozzle 2 2 Order No. 92P (Opt) 900371 (46-9505) 93P (Opt) 900361 (46-9300) 94P (Opt) 900363 (46-9400) 95P (Opt) 900365 (46-9500) 95AP (Opt) 900369 (46-9503) 97P (Opt) 900372 (46-9700) 97AP (Std) 900373 (46-9703) ✖ NOTE: Self-Adjusting Packing Kit 900792 (54-4261) Contains: Ref. No.Description 24 Gland Adapter 25 Needle Seal 26 Seal Backup 27 Spring 28 Packing Nut Fluid OrderI.D. Size NozzleNo.In. MM 91 900309 (45-9100).040 1.0 92 900311 (45-9200).047 1.2 93 900313 (45-9300).051 1.3 94 900314 (45-9400).055 1.4 95 900318 (45-9500).059 1.5 Qty. 1 1 1 1 1 ❋Spring Kit 900927 (54-5225) No.Description Chart 2 Qty. 2 1 1 1 1 1 1 1 1 15 17 Spring, Yellow Spring, Blue Qty. 1 2 ★Plug, Gasket & Fitting Kit 900922 (54-5220) No.Description 30 31 — Gasket Plug Fitting for Press. Assist. Qty. 1 1 1 ▲Available in Spare Parts Kit 900658 (54-3605) (not furnished). Please order kit separately. ✖ Part of Self-Adjusting Packing Kit 900792 (54-4261) without needle. PARTS BREAKDOWN • 53 Customer Service 1-800-445-3988 Refer to Part Sheet: 77-2316 Model 2001 Conventional Pressure Feed Gun 19 901196 (6211-2800-7) 901199 (6211-4308-2) 26 24 25 24 23 18 21 22 17 20 16n 27 15 14 13l 31 286 32 1 33 6 12 5 9 8 7 3 2 4 Order ModelParts No.No.No.Description Required 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 900990 900455 ▲ 900474 ▲ ▲ See 4 ▲ 901451 900986 ▲ ▲ 901059 See Chart 1 See Chart 2 900997 900599 900938 ▲● 900522 900598 See 19 ▲ See 19 See 19 ▲ See 19 ▲ See 19 See 19 See 19 See Chart 3 ▲✖ ▲ 900442 54-768 54-1050 ▲ 54-1236 ▲ ▲ See 4 ▲ 82-135-5 54-764-5 ▲ ▲ 56-164 See Chart 1 See Chart 2 54-918-5 ▲ 54-3348 54-710■ ▲● 54-1780 54-3347 See 19 ▲ See 19 See 19 ▲ See 19 ▲ See 19 See 19 See 19 See Chart 3 ▲✖ ▲ 54-1013 54 • PARTS BREAKDOWN Connection Trigger Spring Air Valve Assembly Valve Stem Assembly O-Ring Valve Body Packing Nut (Kit of 5) Fluid Packing (Standard) (Kit of 5) Packing-Teflon (Optional) Nut Air Nozzle with Ring Fluid Nozzle Gasket (Kit of 5) Head Screw Screw Quick Change Side Port Control (Optional) Side Port Control Pin Washer Spring Packing Washer Body Screw Needle Assembly Spring O-Ring Body 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 29 ▲ NOTE: Gun Repair Kit 901175 (6-229) Contains: No.Description 3 Spring 5 Valve Stem 6 O-Ring 8 Packing 10A Packing 10B Packing Teflon 14 Gasket 17 Screw 20 Pin 22 Spring 23 Packing 28 Spring 29 O-Ring 32 Stud 11 10 30 Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 Order ModelParts No.No.No.Description Required 31 32 33 900437 54-1007 ▲● ▲● 901455 900431 82-221 5-476 Control Screw Stud Flat Brush (Optional) Fluid Nozzle Wrench (Optional) (Not Shown) 1 1 1 1 ▲ Also available in Repair Kit 901175 (6-229). ✖ 900487 (54-1372) Heavy Duty Spring (Optional). ■ 901294 (73-165) Allen Wrench for #16 (Optional). Chart 1 – Air Nozzle & Ring Air Nozzle & Ring Order No. 66SD-3 900353 (46-6092) 63P 900342 (46-6000) 63PB 900343 (46-6002) Chart 2 – Fluid Nozzles Fluid OrderI.D. Size NozzleNo.In. MM ●Screw & Stud Kit 900930 (54-5228) No.Description 17 32 Screw Stud Chart 3 – Needle Needle Order No.No. Qty. 1 1 For Fluid Nozzle 63BSS 900281 (45-6321) .050 1.2 563A900391 (47-56310) 63BSS 66SS 900285 (45-6601) .070 1.8 565 900393 (47-56500) 66SS Customer Service 1-800-445-3988 Refer to Part Sheet: 77-2658 Model 901372 (80-350) Steadi-Grip “SG-2” 2 Qt. Pressure Cup 24 21 23 21 19 20 3 1 11 9 8 5 6 4 2 26 22 10 12 7 25 17 16 18 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Order No. 901644 ■ 901594 ■ ■ 901624 ■ — ■ — ■ ■ 901368■ ▲ ▲ ▲ ▲ ▲ 190801 — 900990 ■ Purch Locally 901381 901362 901393 ■ ■ ● — 901399 ■ 901377 ● — ❋ ❋ ❋ ❋ — Model No.DescriptionParts Req. 85-46 Spring Cap 1 ■ Spring 1 85-184 Cap 1 ■ ■ Washer ■ Diaphragm 1 85-262 Diaphragm Retainer 1 ■ O-Ring 2-003 EPR 2 — Seat 1 ■ Seal 1 — Valve 1 ■ Spring 1 ■ Pop Valve (Set at 15 psig) 1 80-360 ■ Check Valve Assembly 1 ▲ Check Valve Body 1 ▲ O-Ring 1 ▲ Ball 3/16 Dia. 1 ▲ Check Valve Spring 1 ▲ Set Screw 1/4-28 x 1/4 Headless Hex 1 GA-313 Gauge (0-15 psig) 1 — Steadi-Grip Handle 1 54-768 Air Connection 1/4 nps (m) 2 ■ Handle Gasket 1 Purch Locally Handle Nut, 1/4-20 1 80-364 Auxiliary Handle 1 80-372 Vent Knob 1 80-385 Fluid Tube Assembly 1 ■ Fluid Tube Seal 1 ■ Fluid Tube Nut, 1/2-20 Stainless Steel 1 ● Canister Lid (Standard) 1 — Screw 1/4-20 x 5/8 Flat Head Socket 2 80-392 ■ Lid Gasket (E.P.D.M.) 1 80-356 ● Disposable Can Liner Kit, 12 Pack 1 — 2 Qt. Canister Assembly 1 ❋ Retainer Ring 4 ❋ Knob 4 ❋ Swivel 4 ❋ Pin 4 — Canister 1 13 32 14 15 29 30 27 28 31 34 35 36 33 37 38 IMPORTANT All air and fluid pressure in the system must be relieved before servicing the cup and before cup is filled or cleaned. Attempting to service the cup while pressurized could result in damage to components or personal injury. Do not exceed 50 PSIG input air pressure into the cup. Excessive pressure could damage components. Available Accessories Order No. Model No.Description 901377 180006 80-356 ● HAV-501 Canister Liner Quantity Pack of liners Air Adjusting Valve & Gauge Qty. 12/pk 1 PARTS BREAKDOWN • 55 Customer Service 1-800-445-3988 Refer to Part Sheet: SBBI-21-044 PT II™ A.S.M.E. Code Pressure Tanks 901558 (83C-210), 901559 (83C-211), 901560 (83C-220), 901561 (83C-221) No. Order No. Model No.DescriptionParts Req. 1 — — 1A — — 2 192070 PT-33-1 3 — — 4 — — 5 — Purchase locally 6 240006 H-2008 7 — — 8 180005 HAV-500 9 83-2727 83-2727 9A — Purchase locally 10 192242 HAR-511 10A 130059 HAR-507 11 190360 SSP-30-ZN 12 — Purchase locally 13 — — 14 190290 PT-32 15 — Purchase locally 16 240000 AD-11 17 — Purchase locally *18 — — *19 — — *20 — — *21 — — 22 190289 PT-31 23 901775 PT-78-K10 or 901776 PT-78-K60 24 — — 25 — — 26 — — 27 83-4233 83-4233 28 191554 KK-4977 29 — — 30 — — 31 — — 32 — — 33 — — 34 — — 35 190301 PT-410 36 — — † 37 — — 38 190313 PT-58 39 — Purchase locally ●40 — — † 41 — — 42 — — ●43 — — † 44 — — 45 — — ●46 — — 47 190311 PT-56 48 — — 49 — Purchase locally 50 190292 KK-5041 51 — — 52 190354 SSG-8096-K5 53 — — 54 — — 55 — — 56 — — 56A — Purchase locally 57 — — 58 See 57 — ◊59 See 57 — † ◊60 See 57 — 61 See 57 — 62 192271 KK-5075 56 • PARTS BREAKDOWN Tank Assy. Kit (Includes #’s 1A, 18, 19, 20 & 21) Tank Shell Lid Gasket, Santoprene Lid, Zinc Plated (Agitator) Air Motor/Adapter Assy. (#’s 35, 48, 49, 50 & 51) Street Elbow 1/4" NPT (F) x 1/4" NPT (M) Nipple 1/4" NPT (M) (83C-210 & 83C-220) x 1/4"NPS (M) (83C-211 & 83C-221) Hose Assembly Air Adjusting Valve 1/4" NPS (F) x 1/4" NPT (M) Gauge (83C-210 & 83C-220) Gauge (83C-211 & 83C-221) Pipe Plug 1/4" NPT(M) (Supplied/Regulator) Regulator (All regulated models) Regulator (83C-211 & 83C-221) 90° Swivel Adapter 1/4" NPS (F) x 1/4" NPT (M) Cross 1/4" NPT (F) Safety Valve, 80 PSI Handle Hex Nut 3/8"-16 Nipple 3/8" NPT (M) x 3/8" NPT (M), S.S. Street Elbow 3/8" NPT (F) x 3/8" NPT (M), S.S. Thumb Screw Yoke Assembly Cotter Pin, 3/32 x 1" Hinge Pin Fluid Tube Tank Liner (Kit of 10) Tank Liner (Kit of 60) Lid, Zinc Plated Hex Nipple 1/4" NPT (M) Drain Valve D.M. Nipple (Universal Pipe Thread) (83C-210 & 83C-211) (83C-220 & 83C-221) Repair Kit O-Ring Spring O-Ring Valve O-Ring Diaphragm Assembly Air Motor Assembly End Cap End Cap Gasket Bearing Screw (1/4"-28 x 1/2") Front Plate End Plate Spacer Dowel Pin Body Vane Rotor Assembly End Plate Shaft Seal Air Motor Adapter Set Screw (1/4"-20 x 1/4") Seal Assembly Shaft Coupling O-Ring (Kit of 5) Adapter Nut Shaft Propeller Assembly Propeller Set Screw (1/4"-20 x 3/8" S.S.) Muffler Assembly Body Screen Felt Cap Agitator Shaft Assy. (Optional-Order Separately) 1 1 1 1 1 1 2 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 29 30 31 32 83C-210 PRESSURE TANK (Includes Ref. No. 1, 2 and 18 thru 23) 33 Air to Spray Gun 6 9 10 Air In 27 27 12 11 26 15 13 34 28 14 9A HAR-507 (Ref. No. 10A) & HAR-511 (Ref. No. 10) REGULATOR ASSEMBLIES (HAR-511 shown) Fluid Out 16 17 25 24 83C-220 & 83C-221 PRESSURE TANKS (Dual Regulation included with these models) 36 37 38 39 40 6 10A 27 41 57 58 59 60 7 42 59 9A 61 44 9 8 43 6 6 35 45** 2 3 1 1 1 1 1 1 1 1 1 1 2 12 1 2 4 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 9 41 4 42 Air to Spray Gun 10 27 Air In 27 11 46 14 26 15 12 Fluid Out 16 17 13 39 38 7 47 6 48 5 •18 25 •19 49 4 50 Open side of seal (50) faces downward. •20 51 •21 49 3 2 49 52 1A 22 53 1 23 54 62 56 83C-211 PRESSURE TANK WITH AGITATOR 55 56A *Parts included in KK-5057 Kit (1 ea. of #’s 18, 19, 20 & 21). ●Parts included in PT-410 Air Motor Assembly. †Parts included in KK-5001-1 Air Motor Repair Kit. ◊Parts included in KK-5006 Strainer Screen & Felt Kit (2 ea. of #59, 4 ea. of #60). Suffixes: -K designates kits of multiple parts. Example: SSG-8096-K5 is a kit of 5 O-Rings. Customer Service 1-800-445-3988 Refer to Service Bulletin: SBBI-21-070 83G A.S.M.E. Code Pressure Tanks 83G-520 Pressure Tank (9.8 Gallon Galvanized Steel) 901562 (83G-520) 20 23 QS-5012 Agitator Drive 19 (Not included with QMG-418) 21 22 23 33 25 17 38 37 1 18 42 34 24 Standard duty 1/4 hp agitator drive with 15:1 gear reduction. Operates from 20 to 120 rpm. Mounted on agitator shaft. Includes air adjusting valve, fittings and hose for connection to air supply on tank lid. For further information, see SBBI-19-087. 36 34 31 (Used with no agitation.) 32 41 39 40 15 16 35 42 14 Order ModelParts No.No.No.Description Required •1 191911 2 192244 3 — *4 — *5 — *6 — *7 — 8 — 9 — 10 — 11 — 12 — 13 — 14 192068 15 — 16 240038 17 — •18 — 19 180053 20 — — — 21 — 22 — 23 — 24 — 25 191882 26 190747 26A — 26B — 27 — 28 191806 29 — 30 — 31 — •32 — •33 — 34 240039 35 130059 36 83-1355 37 83-4233 38 83-1290 39 192242 40 190960 41 — 42 — TIA-5110 Safety Valve Assembly, 110 PSI PTL-408-K20 Disposable Tank Liner — Tank Assembly (includes #’s 4 through 9) — Clevis Pin Purchase Locally Cotter Pin (1/8" Dia. x 1" Lg.) — Thumb Screw — Clamp — Tank — Plug Not Used — Not Used — Not Used — — Fluid Tube (3/8"-18 NPT) QM-1458-1 Lid Gasket, Santoprene — Tank Lid VA-540 Ball Valve Purchase Locally Street Elbow (3/8"-18 NPT) Purchase LocallyStreet Elbow (1/4"-18 NPT Brass) QMG-418 Agitator Assy. (includes #’s 20 through 31) — Retaining Nut — — — Thrust Collar Purchase Locally Set Screw (5/16"-18 x 3/8") — Thrust Washer Kit — Bearing Assembly SSG-8184-K2 O-Ring (Kit of 2) KK-5042 Shaft Seal Kit — Shaft Seal — Retainer — Agitator Shaft (5/8" Dia.) QMS-444Agitator Paddle Kit (includes #’s 30 and 31), Nylon — Agitator Paddle Purchase LocallyHex Socket Head Cap Screw (5/16"-18 x 1-1/4", S.S.) — Plug — Air Manifold — Drain Valve VA-542 Valve HAR-507 Air Regulator 83-1355 Gauge, 100 lbs. 83-4233 D.M. Nipple, 1/4" x 3/8" NPT 83-1290 Gauge, 150 lbs. HAR-511 Air Regulator SSP-8217-ZN Swivel Adapter — Bushing, 3/8" (M) x 1/4" (F) (Supplied/Regulator) — Pipe Plug, 1/4" NPT (Supplied/Regulator) 1 1 1 6 6 6 6 1 1 26 See “(26) NOTE” below. 1 1 3 4 5 7 6 13 27 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 26A 26B 28 19 29 8 9 30 (26) NOTE: Open side of Shaft Seal (26A) faces downward. Retainer (26B) is only required in tank if tank is used for VACUUM operation. Not necessary to replace if tank is used for pressure only. Air/Fluid Connections NOTE: Use a Teflon-based sealant on all air/fluid connections. 1 1 1 2 1 1 1 1 1 1 2 2 •Parts included in KK-5077 Air Manifold Kit (1 ea. #’s 1, 18, 33, 34) *Parts included in KK-5014 Clamp, Pin & Screw Kit (1 ea. of #’s 4, 5, 6 & 7). Suffixes: -K designates kits of multiple parts. Example: SSG-8184-K2 is a kit of 2 O-Rings. PARTS BREAKDOWN • 57 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-4-205 KB II™ Pressure Cup 1 120033 (KB-555) 2 Fluid Outlet 3/8" NPS (M) KK-5052 ADAPTER FITTING & HOSE KIT Allows flushing of cup tube, hose and gun using SolventSaver™. Kit includes: HD-410 adapter fitting and 2′ hose assembly. Air Outlet 1/4" NPS (M) 5 27/27A 28 17 15 KB II 21 23 20 19 18 3 Air Inlet 1/4˝ NPS (M) 5 4 26/ 26A Solvent Saver™ NOTE #5 Apply thread sealant (i.e. Loctite #242 Med. Strength Blue or equivalent) onto threads. 6 25 16 7 14 22 8 13 24 12 9 27 10 Ref. OrderInd.Parts No.No. Model No.Description Required 1 190573 KB-64 •2 190577 KB-81-K5 +3 190575 KB-74 4 — — 5 190287 P-MB-51 •6 190574 KB-66 7 190901 KB-70 8 190761 GA-355 •9 190576 KB-80-K5 ◊10 190249 MBD-11-K5 10A — 11 190578 KB-422 •12 191200 KB-432-K3 •13 190692 KB-85-K5 14 190582 TIA-4355 15 190848 KB-428-1 *16 — — *17 — — *18 — — *19 — — *20 — — 21 — — 22 — — 23 — — 24 — — ◊25 190175 KB-60-K6 ◊26 — 26A — 27 190864 KK-4997 27A 190863 KK-4996 28 192026 KK-5052 29 192025 KK-5051 58 • PARTS BREAKDOWN Retaining Ring Slip Ring (Kit of 5) Handle – Secondary Nut 5/16"-18 (purchase locally) Adapter Pressure Bleed Valve (For KB-555) Lid w/handle (For KB-555) Pressure Gauge 0-30 PSI Gasket (Kit of 5) Locknut (For KB-555, Kit of 5) Locknut 2 qt. cup (For KB-555) Check Valve (Kit of 3) Gasket (Kit of 5) Safety Valve Regulator Assembly Valve Spring Valve, Teflon® Valve Seat & O-Ring Assembly Diaphragm, Teflon® protected Slip Ring Regulator Spring Nut Adjusting Screw Bonnet Gasket (Kit of 6) Fluid Tube Assembly (Aluminum) Fluid Tube Assembly (Stainless Steel) Fluid Tube Kit – (Aluminum For KB-555) Fluid Tube Kit – (Stainless Steel) Adapter Fitting & Hose Kit Cup Liner Kit 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 *Regulator Repair Kit 190956 (KK-4887-2) Consists of: Ref. No.Description 16 Valve Spring 17 Valve, Teflon 18 Valve Seat and Gasket Assembly 19 Diaphragm 20 Slip Ring 11 * These parts are included in the Regulator Repair Kit KK-4887-2. •Recommended spare parts. +A secondary handle (3) has been provided with each cup. May be used for “Belt Hanging.” ◊ These parts are included in Ref. No. 27, Fluid Tube Kit – Aluminum (KK-4997). These parts are included in Ref. No. 27A, Fluid Tube Kit – Stainless Steel (KK-4996). ® Registered Trademark of DuPont deNemours. Suffixes: -K2, -K3, -K5, K6 designates kits of multiple parts. Example: KB-81-K5 is a kit of 5 Slip Rings. Qty. 1 1 1 1 1 ◊Aluminum Fluid Tube Kit 190864 (KK-4997) (Not waterborne compatible) Consists of: Ref. No.Description Qty. 10 Locknut 1 25 Gasket 1 26 Fluid Tube Assembly 1 Stainless Steel Fluid Tube Kit 190863 (KK-4996) For waterborne compatibility use KK-5051 disposable cup liners and KK-4996 Fluid Tube Kit Consists of: Ref. No.Description Qty. 10A Locknut 25A Gasket 1 26A Fluid Tube Assembly 1 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-6-156 Desiccant Air Dryer System 130026 (DAD-500) 11 10 9 6 8 1 6 4 2 3 7 11 Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 5 6 7 130041 130027 130059 190564 240039 190953 190895 8 190877 9 • + + + 10 11 12 190883 130030 190831 190727 190845 802153 802154 802188 13-0041 Water Separator Filter HAF-505 Oil Coalescing Filter HAR-507 Air Regulator GA-288 Gauge VA-542 Ball Valve DAD-8 Air Filter (inside of tank) DAD-400Humidity Indicator (1 Humidity Indicator—Paper Included) PT-417Desiccant Tank (without desiccant) (includes # 6) HAF-404 Filter Change Indicator DAD-600 Tune-Up Kit (see Tune-Up Kit chart) DAD-1 Desiccant Refill HAF-6 Filter (see Key Maintenance Items chart) HAF-28 Filter (see Key Maintenance Items chart) SSG-8217-K2 ) Ring Kit PT-96 Pipe Plug special 1-1/2 NPT VA-595 Brass Shut Off Valve (not shown) 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 5 10 •130030 (DAD-600) TUNE-UP KIT Consists of: Model No.Description DAD-1 Desiccant Refill HAF-6 Filter Element for 13-0041 Qty. 1 1 +Key Maintenance Items (Replace periodically for efficient performance) Order Model No.No.Description 190831 DAD-1 Desiccant Refill 190727 HAF-6First stage water separator filter element (5 microns) 190845 HAF-28Second stage coalescing filter element (.01 microns) PARTS BREAKDOWN • 59 Customer Service 1-800-445-3988 Refer to Service Bulletins: SB-6-140, SB-6-147, SB-6-152 Clean Air Air Line Filter, Coalescing Filter & Control Unit TM 130041 (13-0041) 100 CFM Air Line Filter 1 (not shown) 1 3 130059 (HAR-507) 60 CFM Air Regulator 130027 (HAF-505) 55 CFM Coalescing Filter 9 (optional) 1A 4 2 4 1 6 2 2 3 5 3 5 7 4 6 9 7 8 8 5 130027 (HAF-505) 9 Ind. Ref. Order ModelParts No.No.No.Description Req. 10 130041 (13-0041) Ind. Ref. Order ModelParts No.No.No.Description Req. *1 *2 •3 4 5 *6 7 8 9 10 — — — 190727 190856 — 190766 190763 191417 190869 — — — HAF-6 HAF-26 — HAF-11 HAF-8 HAF-19 HAF-409 Gasket Baffle Bowl O-Ring Filter Kit Baffle Kit Element Retainer Manual Flexible Drain Transparent Plastic Bowl Bowl Guard Clamp Ring Assembly 1 1 1 1 1 1 1 1 1 1 Optional Accessories Order Model No.No.Description 190564 GA-288 190771 HAF-18 240039 VA-542 190851 HAF-407 Gauge, 160# – 2" Diameter Automatic Drain allows maintenance-free drainage Ball Valve Bracket Assembly for 13-0041 and 13-0042 60 • PARTS BREAKDOWN 1 190883 HAF-404 1A — — 2 — — 3 190845 HAF-28 4 190771 HAF-18 5 190763 HAF-8 6 191417 HAF-19 7 190869 HAF-409 8 — — 9 190766 HAF-11 Filter Change Indicator (Not shown) Cover O-Ring Filter & O-Ring Kit Automatic Drain (Standard) Plastic Bowl Metal Bowl Guard Clamp Ring 1/2 x 3/8 Vinyl Tubing – 6 ft. Manual Drain (Optional) 6 +NOTE: Regulator Repair Kit 191554 (KK-4977) Consists of: Ref No.Description Qty. 9 Diaphragm Assy. 1 10 O-Ring 1 11 Valve 1 12 O-Ring 1 13 Spring 1 14 O-Ring 1 Note The regulator on CleanAir Units manufactured prior to 9/97 was 13-0045 (HAR-506). HAR-600 includes HAR-507 Regulator, GA-288 Gauge, and VA-542 Ball Valve. +8 11 1 1 1 1 1 1 1 1 1 1 10 12 13 14 7 130059 (HAR-507) Ind. Ref. Order ModelParts No.No.No.Description Req. 1 — — #10-32x9/16 Fillister Hd. Screw 2 191429 HAR-14 Cover 3 — — Spring Button 4 — — Diaphragm Spring 5 — — Body 6 — — Pipe Plug 1/4" NPT(M) 7 — — Bottom Plug +8 191554 KK-4977 Repair Kit (See breakdown) 6 1 1 1 1 1 1 1 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-6-180 Air Control Unit 130099 (HAR-602) 5 7 4 1 2 1 6 3 7 Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 5 6 7 130100 240160 192314 192315 * * 802112 HAR-520 VA-594 GA-375 HAF-39 * * KK-5088 Regulator Shut-Off Valve Pressure Gauge Element & Gasket Kit Socket Head Screw, 1/4-20 x 3/4 Wingnut, 1/4-20 Regulator Kit 1 1 1 1 4 1 1 * Purchase Locally PARTS BREAKDOWN • 61 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-6-182 130500 (CT30) Desiccant Air Dryer 130501 (CT30-P) Portable Desiccant Air Dryer 3 1 Air Outlet Air Inlet 130500 Dryer Shown 2 Ref. OrderInd.Parts No.No. Model No.Description Required 1 130505 — 130511 — 2 3 130510 — *4 130504 — * Humidity Indicator (1 Humidity Indicator Paper included) Drain (Manual) Gasket Desiccant Cartridge (not shown) The Material Safety Data Sheet (MSDS-52) is available upon request. 62 • PARTS BREAKDOWN 1 1 1 1 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-2-168 Hoses A Properly Piped Shop Is of Prime Importance for a Premium Finish. The bottom line in finishing is a quality paint job. Though on the surface it may not seem a significant factor in your being able to turn out a quality paint job, the plumbing of your shop's air lines is very important. Correct installation is necessary for the proper performance of your equipment – for an uncontaminated air supply and for sufficient pressure to your spray gun. Correct airline piping is so important that this one factor alone can reduce contaminants in your air supply up to 75%*. Reducing contaminants to the filter also reduces the frequency of filter replacement, maintenance, and of course, reduces the risk of contaminants to the paint supply. Even the size of the pipe is critical. Did you ever have only 60 or 70 pounds of pressure at your spray gun when your compressor should deliver l00 pounds? Using pipe that is too small in diameter can cause this pressure drop. For example, if an air compressor delivers 100 PSI through a 100 ft. pipe, 1/2" in diameter, there's greater pressure drop than if a 3/4" diameter pipe were used. The following chart will help reduce pipe pressure drop. Minimum Pipe Size Recommendations Compressor Size Compressor Capacity 11⁄2 & 2 HP 6 to 9 CFM 3 & 5 HP 12 to 20 CFM 5 to 10 HP 20 to 40 CFM 10 to 15 HP 40 to 60 CFM Main Min.Pipe Air LineDiameter Over 50 ft. Up to200 ft. Over 200 ft. Up to 100 ft. 100 to 200 ft. Over 200 ft. Up to 100 ft. 100 to 200 ft. Over 200 ft. 3/4" 3/4" 1" 3/4" 11⁄4" 11⁄4" 1" 11⁄4" 11⁄2" *Under no circumstances are we advising that correct air line piping reduces contaminants so much that you do not need a filtering system. A point-of-use filter is still strongly recommended. Body Shop Air Line Plumbing Guide: 1. After leaving the air compressor, air line pipe goes straight up the shop wall as high as possible. This helps prevent any water from leaving the compressor and traveling through the pipe. 2. Horizontal pipes should slope back towards the compressor at least 4" per 50 ft. As warm air leaves the compressor, it cools and thereby condenses as it travels through the pipe. This water vapor, a problem in itself, also can cause scaling and rust inside the piping. The backward sloping of the pipe helps push these contaminants toward the compressor drain. 3. Take-off comes from the top of the main air supply line at each air drop. This reduces the risk of water and other contaminants from traveling down the drop into the water separator. 4. Pipe diameter must be of sufficient size for the volume of air being passed as well as the length of pipe used. This will minimize pressure drop. 5. First air drop should be at least 25 ft. from the compressor although 50 ft. is optimum. This allows the compressed air to cool to room temperature so any condensation can occur before it gets to the water separator. 6. Shut-off valve is installed before the point-of-use filter. This allows air to be shut off for the filter maintenance. 7. Point-of-use filter (not shown) attaches to spray gun and is strongly recommended for eliminating any remaining contaminants. 8. Drain Valves - The daily draining of the system at each outlet disposes of the contaminants that build up in the air supply. 9. Drain the compressor trap daily if equipped with a manual drain. Proper maintenance of the air compressor can reduce airborne contaminants such as particules and oils, and reduce heat and operating cost. Check air filters, oil level and perform regular maintenance per operating manuals. Guidelines to Piping Your Shop • Pipe slopes upward – recommended 4" rise in 50 ft. • Minimum 25 ft. to first outlet (50 ft. optimum) • Pipe size (see chart) • Shut off valve before filter • Drain daily PARTS BREAKDOWN • 63 Customer Service 1-800-445-3988 Hose Fittings 240109 P-HC-4482 Female Thread 3/8˝ NPS Spray Equipment (Female Stem) Special Cone Seat Prevents Leaks! Air Tools (Male Stem) 240015 HC-1166 1/4˝ NPT (M) 240145 HC-4419 1/4˝ NPS (F) 240156 P-HC-4808-1 3/8˝ NPS (M) 240147 HC-4719 1/4˝ NPT (M) 240148 HC-4720 1/4˝ NPT (F) 240035 P-HC-4548 3/8˝ NPS (F) 240037 P-HC-4599 1/4˝ NPT (M) Fluid Hose 210006 H-1973-1 3/8˝ I.D. NPT = tapered NPS = straight (M) = Male (F) = Female 64 • PARTS BREAKDOWN Air Hose 210002 H-1921 5/16˝ I.D. Whenever possible, match straight threads with straight threads and tapered with tapered. Otherwise, leakage may occur. 240032 P-HC-4527 1/4˝ NPS (F) 240033 P-HC-4528 1/4˝ NPS (F) Air Hose 210004 H-1958 3/8˝ I.D. Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-25-050 Air Vizor™ 165013 (MPV-625) Visor 4 Browguard Respirator Feed Tube Crown Strap Adjustment Browguard Tension Knob 1 Headband Adjuster Knob 5 6 3 7 2 10 MPV-442 Mini QD Coupler (sold separately) 8 11 Carbon Filter Indicator 13 12 9 14 Connect to source of Grade D air Specifications: Operating inlet air pressure range: Nominal flow rate to Vizor: Maximum operating temperature: 15 Air Supply Inlet 45 PSI - 100 PSI 6.5 cfm 105°F 16 Breathable Air Hose (order separately) Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 165015 165018 165035 165021 165034 165001 165007 — 160014 165036 160017 160029 165041 — 165032 160015 160016 MPV-480 Visor Assembly (Includes #’s 2-8) MPV-44-K10 Visor Cover (Kit of 10) MPV-490 Visor Window MPV-483 Browguard Assembly MPV-49 Fabric Face Seal MPV-457 Tube & Diffuser Assembly MPV-24 Hair & Neck Cover — Storage Bag MPV-469Waist Belt/Filter Assembly (Includes #’s 10-12) MPV-442Mini QD Coupler MPV-472 Regulator & Housing MPV-22 Disposable Carbon Filter MPV-4005 Waist Belt Without Regulator — Waistbelt & Filter Housing MPV-10 Air Inlet Quick Disconect Stem MPV-530 30 ft. Breathable Air Hose Assembly MPV-550 50 ft. Breathable Air Hose Assembly 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS BREAKDOWN • 65 Customer Service 1-800-445-3988 Refer to Service Bulletins: (See Below) Breathable Air Filtration Units DAD-503 (SB-6-159) Ultimate Air Station HAF-601 (SB-6-132) Air Station Filtration Unit DAD-504 (SB-6-176) Desiccant Dryer Retrofit 7 6 4 2 3 13-0041 (SB-6-140) Stage 1 Centrifugal Filter 9 17 Not Shown 18 19 23 22 25 12 HAF-505 (SB-6-152) Stage 2 Coalescing Filter 16 24 25 17 29 30 16 Not Shown 21 23 23 25 24 9 190895 10 190564 11 130059 12 13 190831 14 130030 15 16 17 18 19 20 21 190939 190883 — 190856 190727 190845 190937 Body Cover (Not included in Repair Kit) 26 33◊ 32 •Diaphragm Repair Kit 190938 (KK-5045) Consists of: 27 13-0041 Air Filter/Separator HAF-505 Coalescing Filter HAF-517 Charcoal Filter HAR-508 Flow-Thru Regulator MPV-424 Breathable Air Quick Release Socket DAD-8 Screen (Not Shown) GA-316 Gauge PT-417Desiccant Tank (without desiccant, Includes Ref. No. 6) DAD-400Humidity Indicator (1 Humidity Indicator Paper Included) GA-288 Gauge HAR-507 Air Regulator VA-542 Ball Valve DAD-1Replacement Desiccant (Not Shown) (1 Humidity Indicator Paper Included) DAD-600Desiccant Tune-Up Kit (Not Shown) Includes 1 ea: DAD-1, DAD-3, HAF-6 & HAF-507 MPV-424 Quick Release Socket (Not Shown) HAF-404 Filter Change Indicator (Not Shown) — Cover HAF-26 Baffle Kit HAF-6 Filter & O-Ring Kit HAF-28 Filter & O-Ring Kit HAF-36 Filter & O-Ring Kit 66 • PARTS BREAKDOWN Body & Pipe Plug (Not Included in Repair Kit) 26 Ref. OrderInd.Parts No.No. Model No.Description Required 130041 130027 130086 130091 190939 190953 190093 190877 28• Body Assembly (Not included in Repair Kit) 24 27 1 2 3 4 5 6 7 8 31 17 20 22 HAR-507 (SB-6-147) Air Regulator HAR-508 (SB-6-133) Air Regulator HAF-517 (SB-6-155) Stage 3 Charcoal Filter 26 3 11 8 1 5 10 5 4 7 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Thrust Washer Adjusting Screw Assembly Main Spring Slip Ring Diaphragm Assembly Valve Assembly Valve Spring Bottom Plug O-Ring ◊Repair Kit 191554 (KK-4977) Consists of: Qty. 1 1 1 1 1 1 1 1 Description Diaphragm Assembly O-Ring Valve O-Ring Spring O-Ring Qty. 1 1 1 1 1 1 Ref. OrderInd.Parts No.No. Model No.Description Required 22 23 24 25 26 27 •28 29 30 31 32 ◊33 190771 190766 190763 191417 190869 — 190938 191429 — — — 191554 HAF-18 Automatic Drain (Standard) HAF-11 Manual Drain (Optional) HAF-8 Plastic Bowl HAF-19 Metal Bowl Guard HAF-409 Clamp Ring — 1/2 x 3/8 Vinyl Tubing, 6 ft. KK-5045 Diaphragm Repair Kit HAR-14 Cover — Spring Button — Diaphragm Spring — Bottom Plug KK-4977 Repair Kit 1 1 1 1 1 1 1 1 1 1 Customer Service 1-800-445-3988 Refer to Part Sheet 77-2131 Millennium 3000 Respirators 900254 (40-141), 900253 (40-128), 900255 (40-143) 1 2 3 Order ModelParts No.No.No.Description Required 1 2 3 900259 900261 900262 40-1921-10 40-1924-10 40-1925 Cartridge (2/Card, Kit of 10 Cards) Pre-filter (10/Card, Kit of 10 Cards) Cover (Kit of 2) 2 2 2 Also available: Tune-up Kit 900263 (401928) Consisting of: Description Cradle Headband Neckstrap – right Neckstrap – left Inhalation Valve Cartridge Gasket Exhalation Valve Exhalation Valve Cover Qty. 1 1 1 2 2 1 1 PARTS BREAKDOWN • 67 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-25-012 Painter Pro™ Spray Painting Respirators 165028 (MSP-514) 165029 (MSP-523) 165030 (MSP-524) 165031 (MSP-525) 1 2 8 7 3 4 5 6 Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 5 6 7 8 190272 190273 190271 400001 400002 192073 190423 190424 MSE-4-K10 MSE-7-K10 MSE-2-K2 MSP-4102 MSP-4103 MSP-22-K2 MSE-9 MSE-10 Inhalation Valve Disc Kit Exhalation Valve Flap Kit Rubber Gasket Kit Cartridge Dispenser (Pkg. of 8) (2 req’d/change) Filter Dispenser (Pkg. of 16) (2 req’d/change) Pre-Filter Clips (Pkg. of 2) Cradle Suspension Exhalation Valve Cover Suffixes: -K2 & -K10 designate kits of multiple parts. Example: MSE-4-K10 is a kit of 10 discs. 68 • PARTS BREAKDOWN 2 1 2 1 1 1 1 1 To update old respirators, use #’s 4, 5 & 6. New filters fit old respirator part numbers MSP-513, -520, -521 & -522. The new filters update your old DeVilbiss respirator to new NIOSH standards. Customer Service 1-800-445-3988 Refer to Part Sheet: 77-1191 Model 140-B Engine/Part Cleaning Gun Extension gun for spraying solvents to clean engines and parts 901205 (6530-0000-1) 14 11 12 20 13 15 19 16 10 9 17 18 7 8 6 5 4 3 1/4″ NPS(m) 2 21 1 Order ModelParts No.No.No.Description Required 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 — — ▲ ▲ ● ● ● — — — ▲ ▲ ● ● ● — ∆* ∆* ∆* ∆ * 901069 See 11 See 11 ▲ See 14 See 14 See 14 See 14 ▲ ▲ — 57-101 See 11 See 11 ▲ See 14 See 14 See 14 See 14 ▲ ▲ — Syphon Hose (1/4 in. I.D.) (Purchase Locally) Hose Clamp for 1/2 in. O.D. Hose (Purchase Locally) Packing Packing Nut Trigger Trigger Shaft E-clip Outside Tube Nozzle Lock Nut Outside Nozzle Air Tube Assembly Nozzle Tube Air Valve Assembly Stem Washer Valve Disc Retainer Valve Disc Air Valve Spring Air Valve Cap Air Connection 1 1 2 1 1 1 2 1 1 1 1 1 ●Note: Trigger Kit 901088 (57-302) Contains: ▲ Note: AirValve Repair Kit 901086 (57-300) Contains: No.Description 3 Packing 4 Packing Nut 14 Air Valve Assembly 19 Air Valve Spring 20 Air Valve Cap Qty. 1 1 1 1 1 No.Description 5 Trigger 6 Trigger Shaft 7 E-clip Qty. 1 1 2 *Note: Nozzle Kit 901087 (57-301) Contains: No.Description 9 Nozzle Lock Nut 10 Outside Nozzle Qty. 1 1 1 1 1 ∆ Note: To adjust fluid flow, loosen Nozzle Lock Nut (#9), and turn Outside Nozzle (#10) PARTS BREAKDOWN • 69 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-14-052 Solvent Saver™ Hose & Gun Cleaner 180037 (HD-503) 12 1 2 Optional: KK-5052 ADAPTER FITTING & HOSE KIT Allows flushing of cup tube, hose and gun using SolventSaver™. Kit includes: adapter fitting and 2′ hose assembly. 11 3 10 9 28 4 5 6 Solvent Saver™ 7 KB II 8 Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 5 6 7 8 9 10 *11 12 — — — — 190582 TIA-4355 — — 190577 KB-81-K5 190573 KB-64 190576 KB-80-K5 190578 KB-422 191882 SSG-8184-K2 — — Purchase locally 190575 KB-74 70 • PARTS BREAKDOWN Needle Valve Assembly Needle Valve Gasket (Kit of 2) Safety Valve Lid Ring Gasket (Kit of 5) Retaining Ring Gasket Kit (Kit of 5) Cup (2 quart) O-Ring Kit (Kit of 2) Hub Assembly Nut (5/16-18) Handle 1 1 1 1 1 1 1 1 1 1 1 1 Customer Service 1-800-445-3988 Refer to Service Bulletin: SB-6-105 Air Regulator 130015 (HARG-510) Air Regulator and Gauge Assembly 5 2 6 4 7 8 3 9 1 Ref. OrderInd.Parts No.No. Model No.Description Required 1 2 3 4 190421 190960 240006 190956 GA-338 SSP-8217-ZN H-2008 KK-4887-2 Pressure Gauge Swivel Adapter 1/4” NPT(M) X 1/4” NPS(F) Nipple 1/4” NPT(M) X 1/4” NPS(M) Repair Kit (See breakdown) 1 1 1 1 NOTE: Repair Kit 190956 (KK-4887-2) Consists of: Ref. No.Description 5 6 7 8 9 Slip Ring Diaphragm, Teflon Protected Valve Seat & Gasket Assembly Valve, Teflon Valve Spring Qty. 1 1 1 1 1 PARTS BREAKDOWN • 71 Gravity and Pressure Feed Quick Selection Chart Clears / Single Stage HVLP Finish Quality Productivity Material Savings Finish Quality GTi-620G GFG-670 GFG-670 GFG-670 Productivity GTi-620G GFG-670 GFG-670 GFG-670 Material Savings GTi-620G GFG-670 GFG-670 GFG-670 Poor Air Supply JGA-635G-14 GFG-670 GFG-670 GFG-670 Safest Choice GTi-620G GFG-670 GFG-670 GFG-670 Price JGA-635G-14 JGA-635-14 JGA-635-14 JGA-635-14 Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 Basecoats HVLP Finish Quality Productivity Material Savings Finish Quality GTi-620G GTi-620G GFG-670 GFG-670 Productivity GTi-620G GTi-620G GFG-670 GFG-670 Material Savings GTi-620G GTi-620G GFG-670 GFG-670 Poor Air Supply JGA-635G-14 GFG-670 GFG-670 GFG-670 Safest Choice GTi-620G GFG-670 GFG-670 GFG-670 Price FLG-653G-13 FLG-653G-13 JGA-635-14 JGA-635-14 Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 Undercoats HVLP Finish Quality Productivity Material Savings Finish Quality PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18* Productivity PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18* Material Savings PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18* Poor Air Supply FLG-643* FLG-643* FLG-643* FLG-643* Safest Choice PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18* Price FLG-643* FLG-643* FLG-643* FLG-643* Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 *Replace PRi-601G-18 with PRi-601G-14 if shooting PPG or Sherwin undercoats *Replace FLG-643 with FLG-653-13 if shooting PPG or Sherwin undercoats Pressure Feed HVLP Finish Quality Productivity Material Savings Finish Quality GTI-546P-14 Plus-514P-12 Plus-514P-12 JGA-570-10 Productivity GTI-546P-14 Plus-514P-12 JGA-504-777-14 JGA-570-10 Material Savings GTI-520P-11 Plus-514P-12 JGA-570-10 JGA-570-10 Poor Air Supply GTI-520P-11 JGA-570-10 JGA-570-10 JGA-570-10 Safest Choice GTI-520P-11 Plus-514P-12 JGA-570-10 JGA-570-10 Price GTI-520P-11 JGA-504-765-12 JGA-504-765-12 JGA-570-10 72 • Quick Selection Chart Clears / Single Stage Poor Air Supply Safest Choice Price Small sized gun Finish Quality GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Productivity GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Material Savings GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Poor Air Supply GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Safest Choice GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Price JGA-635-14 GFG-670 FLG-653G-13 SRi-630G-10 Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 Basecoats Poor Air Supply Safest Choice Price Small sized gun Finish Quality GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Productivity GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Material Savings GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Poor Air Supply GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Safest Choice GFG-670 GFG-670 FLG-653G-13 SRi-630G-10 Price FLG-653G-13 GFG-670 FLG-653G-13 SRi-630G-10 Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 Undercoats Poor Air Supply Safest Choice Price Small sized gun Finish Quality FLG-643* PRi-601G-18* FLG-643* SRi-630G-10 Productivity FLG-643* PRi-601G-18* FLG-643* SRi-630G-10 Material Savings FLG-643* PRi-601G-18* FLG-643* SRi-630G-10 Poor Air Supply FLG-643* FLG-643* FLG-643* SRi-630G-10 Safest Choice FLG-643* PRi-601G-18* FLG-643* SRi-630G-10 Price FLG-643* FLG-643* FLG-643* SRi-630G-10 Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10 Pressure Feed Poor Air Supply Safest Choice Price Finish Quality JGA-570-10 JGA-570-10 JGA-504-765-12 Productivity JGA-570-10 JGA-570-10 JGA-504-765-12 Material Savings JGA-570-10 JGA-570-10 JGA-504-765-12 Poor Air Supply JGA-570-10 JGA-570-10 JGA-504-90-12 Safest Choice JGA-570-10 JGA-570-10 JGA-504-765-12 Price JGA-504-90-12 JGA-570-10 JGA-504-90-12 Quick Selection Chart • 73 Notes 74 • Notes Notes Notes • 75 An Illinois Tool Works Company email: [email protected] Customer Service: 800.445.3988 www.autorefinishdevilbiss.com ©2005 Illinois Tool Works Inc. All rights reserved • Form No. AR-2005 • Litho in U.S.A. 7/05
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