DeVilbiss Catalog - Ben`s Paint Supply

Transcription

DeVilbiss Catalog - Ben`s Paint Supply
AR-2005
Table of Contents
Gravity Feed Spray Guns . .......................................................................................... 3
Gravity Feed Cups . ....................................................................................................... 9
EZ Liners . ........................................................................................................................ 9
Suction Feed Spray Guns and Cups . .................................................................. 10
Pressure Feed Spray Guns ...................................................................................... 14
Pressure Cups and Tanks ........................................................................................ 18
Air Control ..................................................................................................................... 20
Regulators and Air Valves . ...................................................................................... 24
Hose and Fittings ........................................................................................................ 26
Breathable Air and Respirators .............................................................................. 28
Accessories . ................................................................................................................. 30
Parts Breakdowns ...................................................................................................... 37
Quick Selection Chart ................................................................................................ 72
Experience the Power
of PLUS...
PLUS™
High Efficiency
Gravity Feed
•Powerful atomization – twice
the energy available in HVLP guns
Order No.
110264
•Powerful productivity – super fast
fluid flow for high speed painting
Model No.
GFG-670
•Powerful efficiency – equal to or
better than HVLP transfer efficiency
PLUS™ Gravity Feed High Efficiency Air Cap
#410 air capPrimers, base coats, clearcoats, single stage
and low VOC
PLUS™ Gravity Gun
Includes:
•1.2 mm, 1.3 mm, and
1.4 mm fluid tips
•1-Liter aluminum cup
with push on lid
•High output air
adjusting valve
with gauge
•Spray lube, fluid filter,
gun hook
Air cap pattern
30-40 PSI
Gravity Tips:
12 1⁄2˝
9-11 CFM
1.0 mm, 1.2 mm,
1.3 mm, 1.4 mm,
1.6 mm, 1.8 mm
192174
AV-440-410
Air Cap Order No.
Air Cap Model No.
Included tip sizes shown in bold
PLUS™ Gravity Feed
Order No.
Fluid Inlet Air
Model No.Tip (mm)Pressure
110264
1.2 & 1.3
GFG-670
(Includes 1.2 mm,
1.3 mm, and 1.4 mm fluid tips)
1.4
For complete
parts breakdown
please see
page 37
Applications
25-35 PSI
30-40 PSI
30-40 PSI
25-30 PSI
Base coats
High solids clearcoats
Single stages
Waterbornes
30-40 PSI
30-40 PSI
Low solids clearcoats
Single stages
ACCESSORIES
120175
GFC-502
1-Liter aluminum
gravity cup
802187
DGI-501-PSI
Digital pressure gauge
130095
HAF-507-K2
Whirlwind filter
192246
BXX-1250
Single gun case
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
Gravity Feed Spray Guns • GTi®
Millennium
The Ultimate HVLP
Base Coat/Clearcoat Gun
Hvlp
Gravity
Feed
•Excellent value
Gun Order No.
•Three guns in one
170156
Model No.
GTI-620G
GTi® Millennium Gravity Feed HVLP Air Cap
#2000 air cap Base coats, clearcoats, primers, single
stage, and low VOC
GTi® Gravity Gun
Includes:
•1.3 mm, 1.4 mm, and
1.5 mm fluid tips
•1-Liter aluminum cup
with push on lid
•High output air adjusting
valve with gauge
•Spray lube, fluid filter,
gun hook
Air cap pattern 4-10 PSI (air cap)
Gravity Tips:
12˝
12.5-16.0 CFM
@ 30 PSI inlet
1.2 mm, 1.3 mm, 1.4 mm,
1.5 mm, 1.6 mm, 1.8 mm,
2.0 mm, 2.2mm
192136
GTI-407-2000
Air Cap Order No.
Air Cap Model No.
Included tip sizes shown in bold
GTi® Millennium Gravity Feed
Order No.
Fluid Inlet Air
Model No.Tip (mm)Pressure
170156
1.3 & 1.4
20-25 PSI
GTI-620G
25-30 PSI
(Includes 1.3 mm,
1.4 mm, and
1.5
20-25 PSI
1.5 mm 25-30 PSI
fluid tips)
For complete
parts breakdown
please see
page 38
Applications
Base coats
High solids clearcoats,
single stages
Base coats
Low solids clearcoats,
single stages
ACCESSORIES
120175
GFC-502
1-Liter aluminum
gravity cup
802187
DGI-501-PSI
Digital pressure gauge
• Gravity Feed Spray Guns
130095
HAF-507-K2
Whirlwind filter
192246
BXX-1250
Single gun case
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
PRi®
The Start of a Great Finish
Hvlp
Gravity
Feed
•Reduces sanding and overspray
Order No.
170166
Model No.
PRI-601G-14
Order No.
170167
Model No.
PRI-601G-18
PRi® Gravity Feed HVLP Primer Air Cap
#101 air capPrimers including low VOC
Air cap pattern
4-10 PSI (air cap)
Gravity Tips:
11˝
16 CFM @ 30 PSI inlet
1.2 mm, 1.3 mm, 1.4 mm,
1.5 mm, 1.6 mm, 1.8 mm,
2.0 mm, 2.2 mm
192187
PRI-407-101
Air Cap Order No.
Air Cap Model No.
Included tip sizes shown in bold
PRi® Gravity Primer Gun
Includes:
•1-Liter aluminum cup
with push on lid
•Spray lube
PRi® HVLP Gravity Feed Primer
Order No.
Fluid Inlet Air
Model No.Tip (mm)Pressure
Applications
170166
1.4
PRI-601G-14
15-20 PSI
20-30 PSI
15-25 PSI
Self-etching primers
Primer sealers
Adhesion promoters
1.8
15-20 PSI
Primer sufacers
170167
PRI-601G-18
For complete
parts breakdown
please see
page 39
ACCESSORIES
190252
GFC-501
20 oz. Acetal gravity cup
180006
HAV-501
Air adjusting valve
with gauge
192218
192219
192212
SCRUBS® hand
cleaner towel
Gun hook
Gun cleaning kit
Gravity Feed Spray Guns • New! Wider
“D˝-Shaped Pattern
SRi W
Hvlp
Spot
Repair
Bumper
Demon
Order No.
•Now available with
8 oz. cup for larger jobs!
170177
Model No.
SRI-630G-10
Order No.
802150
Model No.
SRI-631G-10
Order No.
170178
DeVilbiss SRiW Gravity Feed HVLP Spot Repair
Air Cap
Model No.
SRI-630G-08
#215 air capPrimers, base coats, clearcoats, single stages, low VOC
9 1⁄2˝
SRiW Gravity Spot Repair
Gun includes:
•4 oz. Aluminum cup
•4 oz. Disposable cup
•Pouring funnel, spanner
wrench, gun hook,
spray lube
4-10 PSI(air cap)
Gravity tips:
4.8 CFM @ 29 PSI inlet
0.8 mm, 1.0 mm
Air Cap Order No.
Air Cap Model No.
192318
SRI-407-215
Included tip sizes shown in bold
SRiW HVLP Gravity Feed Spot Repair
SRiW Bumper DeMon
Spot Repair Gun includes:
•8 oz. Aluminum cup
•Pouring funnel, spanner
wrench, gun hook,
spray lube
Order No.
Model No.
Fluid TipInlet Air
(mm) CupPressure
Applications
170177
1.0
4 oz.
20-29 PSI For more control when
SRI-630G-10
Aluminum
spraying small areas
close up
802150
1.0
8 oz.
20-29 PSI For more control when
SRI-631G-10
Aluminum
spraying small areas
close up
For complete
parts breakdown
please see
page 40
170178
0.8
4 oz.
20-29 PSI For more control when
SRI-630G-08
Aluminum
spraying small areas close
up at lower flow rates
ACCESSORIES
901430
81-381
8 oz. Aluminum
gravity cup
192191
SRI-478-K12
Disposable cup kit
(12 cups)
• Gravity Feed Spray Guns
130095
HAF-507-K2
Whirlwind Filter
192218
SCRUBS® hand
cleaner towel
130502
DS-20
Desiccant Snake
JGA®
M1-G
Hvlp
Gravity
Feed
Hvlp
Gravity
Feed
Order No.
Order No.
Model No.
Model No.
110269
901210
World
Famous
JGA® in
HVLP
Gravity
JGA-635G-14
JGA® Gravity Gun
Includes:
•1.4 mm fluid tip
•1-Liter aluminum cup
with push on lid
•Spray lube, fluid filter,
gun hook
Proven
Performance
6924-0000-0
M1-G Gravity
Gun Includes:
•1.4 mm fluid tip
•1-Liter aluminum cup
with push on lid
•Spray lube, fluid filter,
gun hook
•Low air volume
requirements
For complete
parts breakdown
please see
page 41
For complete
parts breakdown
please see
page 42
JGA® Gravity Feed HVLP Air Cap
M1-G Gravity Feed HVLP Air Cap
#350 air cap
Base coats, low solid clears, general purpose
Air cap pattern
10 PSI(air cap)
Gravity tips:
10˝
13 CFM @ 23 PSI inlet
1.2 mm, 1.3 mm, 1.4 mm,
1.5 mm, 1.6 mm, 1.8 mm,
2.0 mm, 2.2 mm
192308
AV-440-350
Air Cap Order No.
Air Cap Model No.
93P air cap
Base coats clearcoats, single stage, waterbornes
Air cap pattern
10 PSI (air cap)
Gravity tips:
10˝
Air Cap Order No.
Air Cap Model No.
10 CFM @ 18 PSI inlet
1.2 mm (92), 1.3 mm (93),
1.4 mm (94), 1.7 mm (97)
900361
46-9300
Included tip sizes shown in bold
Included tip sizes shown in bold
M1-G HVLP Gravity Feed
JGA® HVLP Gravity Feed
Order No.
Fluid Inlet Air
Model No.Tip (mm)Pressure
Order No.
Fluid Model No.Tip (mm)
Air Cap
Applications
110269
1.4
#350
JGA-635G-14
Base coats, low solids clears,
general purpose
901210
1.4
18 PSI
6924-0000-0
(94 x 93P)
Applications
Base coats, clearcoats, single
stages, waterbornes
ACCESSORIES
190252
GFC-501
20 oz. Acetal gravity cup
180006
HAV-501
Air adjusting valve
with gauge
192246
BXX-1250
Single gun case
192219
192212
Gun hook
Gun cleaning kit
Gravity Feed Spray Guns • FLG-3
FLG-3
Gravity
Feed
611106
SPECIALTY
COATINGS
HVLP
Gravity
Feed
FLG-643
Order No.
Order No.
Model No.
Order No.
Model No.
802099
611110
Superior
Application
of Liquid
Masking,
Chip Guards
and Other
Specialty
Materials
FLG-645
Model No.
FLG-653G-13
Now More
Than Ever...
Price &
Performance
Leader
Order No.
611109
Model No.
FLG-651G-13
Order No.
611112
Model No.
FLG-653G-15
FinishLine® 3 Gravity
Guns Include:
•1-Liter aluminum cup
with push on lid
•Gun hook, spray lube,
fluid filter
For complete
parts breakdown
please see
page 43
FinishLine®
Specialty Coating
Gun Includes:
•2.2 mm Fluid tip
•20 oz. Acetal cup with lid
•Spray lube, fluid filter
FinishLine® Gravity Feed
Order No.
Fluid Model No.Tip (mm)Type
Cup
611110
1.3
HVLP
FLG-653G-13
1-Liter
Top coats
aluminum
#1 & #3 air capPrimers, basecoats, clearcoats, single stage
and low VOC
611112
1.5
HVLP
FLG-653G-15
1-Liter
Top coats, light primers
aluminum
Air cap pattern
13 CFM @ 23 PSI inlet
9.9 CFM @ 40 PSI inlet
611106
1.8
HVLP
FLG-643
1-Liter
Primers
aluminum
1.3 mm, 1.5 mm,
1.8 mm, 2.2 mm
611109
1.3
CNV.
FLG-651G-13
1-Liter
Top coats/general purpose
aluminum
802099
2.2
HVLP
FLG-645
20 oz.
Acetal
FinishLine® Gravity Feed Air Caps
HVLP #3
Conventional #1
Fluid Tips:
10 1⁄2˝
HVLP Air Cap #3
Conv. Air Cap #1
690001 / FLG-1-3
690000 / FLG-1-1
Applications
Liquid masking, chip guards,
other specialty materials
CNV. = Conventional
ACCESSORIES
180006
HAV-501
Air adjusting valve
with gauge
130095
HAF-507-K2
Whirlwind Filter
• Gravity Feed Spray Guns
192246
BXX-1250
Single gun case
192219
Gun hook
130502
DS-20
Desiccant Snake
Gravity Cups
A Cup to Fit all DeVilbiss,
Binks and FinishLine Gravity
Spray Guns
GFC-502
81-381
GFC-501
Gravity Feed Cups
For complete
parts breakdown
please see
page 44
54-4458
SRI-478-K12
Order No.
Model No.
Cup size
Application
120175
GFC-502
1-Liter All full size current DeVilbiss, Binks and
Aluminum FinishLine gravity guns
190252
GFC-501
20 oz.
Acetal
901430
81-381
8 oz.
DeVilbiss SRiW, SRi, and Binks Cub
Aluminum gravity guns
900875
54-4458
4 oz.
DeVilbiss SRiW, SRi, and Binks Cub
Aluminum gravity guns
192191
SRI-478-K12
4 oz.
Nylon
All full size current DeVilbiss, Binks and
FinishLine gravity guns
DeVilbiss SRiW, SRi, and Binks Cub
gravity guns
E-Z Liners
Most Economical Disposable
Paint Cup System Available
•Saves painter’s time with clean up
and mess
•Saves shop’s money by greatly
reducing solvent required to clean
cup and inside of gun
E-Z Liners
Order No.
Model No.Description
190966
OMX-70-K48
E-Z Liner Kit (48 liners
& bushings)
192177
OMX-70-K10
E-Z Liner Kit (10 liners
& bushings) (order qty. 12)
OMX-70-K10
Gravity FEED CUPS AND E-Z LINERS • World Famous Fit and Feel
PLUS™
Plus™ Suction Feed Gun
HIGH EFFICIENCY
Suction Feed
Order No.
110265
Model No.
JGA-670
PLUS™ Suction Gun
Includes:
•1.6 mm and 1.8 mm
fluid tips
•TGC 1-qt. cup
•High output air adjusting
valve with gauge
•Spray lube
GTi
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure
Application
110265
High
1.6
30-40 PSI
JGA-670
Efficiency
35-45 PSI
(Includes 1.6 mm 35-45 PSI
and 1.8 mm 1.8
30-40 PSI
fluid tips)
Base coats
High and low solids
clearcoats
Single stages
Synthetic and acrylic
enamels
PLUS™ Suction Feed High Efficiency Air Cap
#410 air capPrimers, base coats, clearcoats, single stage, and
low VOC
Air cap pattern 30-40 PSI
Suction tips:
12˝
Air Cap Order No.
Air Cap Model No.
®
9-11 CFM
1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm,
1.6 mm, 1.8 mm
192174
AV-440-410
Included tip sizes shown in bold
HVLP
Suction Feed
GTi® Millennium Suction Feed Gun
Order No.
170161
Model No.
GTI-620S
GTi® Suction Gun
Includes:
•2.0 mm and 2.2 mm
fluid tips
•TGC 1-qt. cup
•High output air adjusting
valve with gauge
•Spray lube
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure
Application
170161
HVLP
2.0
20-25 PSI
GTI-620S
2.2
25-30 PSI Base coats
Low and high solids,
clearcoats and
Single stages
GTi® Millennium Suction Feed HVLP Air Cap
#2000 air cap
For complete
parts breakdown
please see
pages 45 & 46
Base coats, clearcoats, primers, single stage, and
low VOC
Air cap pattern 4-10 PSI (air cap)
Suction tips:
11˝
12.5-16.0 CFM @ 30 PSI inlet
1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm,
1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm,
2.2 mm
192136
GTI-407-2000
Air Cap Order No.
Air Cap Model No.
Included tip sizes shown in bold
ACCESSORIES
180089
HAV-511
High output air adjusting
valve with gauge
180095
BG-2
Blow Gun
10 • Suction Feed Spray Guns
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
192218
SCRUBS® hand
cleaner towel
130502
DS-20
Desiccant Snake
Proven Technology
and Durability
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure
JGA®
110225
CNV.
1.6
35-50 PSI Base, clear, low VOC,
JGA-644
single stages,
Urethanes
CONVENTIONAL
Suction Feed
DeVilbiss JGA® Suction Feed Guns
110102
CNV.
1.8
25-45 PSI
JGA-636
CNV. = Conventional
Order No.
110225
Model No.
Application
Synthetic and acrylic
enamels. May need to
restrict fluid flow with
needle adj. for base
and clear coats.
JGA® Conventional Suction Feed Air Caps
JGA-644
Order No.
110102
Model No.
JGA-636
JGA® Suction Gun
Includes:
•TGC 1-qt. cup
EGA™
#9000 air cap
Base coats, clearcoats, single stages
Air cap pattern 10˝
35-50 PSI inlet
Suction tips:
9-13 CFM
1.6 mm, 1.8 mm
Air Cap Order No.
Air Cap Model No.
199000
AV-440-9000
#80 air cap
Synthetic and acrylic enamels
Air cap pattern
12˝
25-45 PSI inlet
Suction tips:
10-14 CFM
1.8 mm
Air Cap Order No.
Air Cap Model No.
190230
MB-4039-80
EGA™ Suction/Pressure Feed Gun
CONVENTIONAL
Suction/
Pressure Feed
Order No.
110222
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure
Application
110222
CNV.
1.0
30 PSI
EGA-503-390F
All automotive
refinishing materials
CNV. = Conventional
Model No.
EGA™ Conventional Suction or Pressure Feed
Touch-up Air Cap
EGA-503-390F
For complete
parts breakdown
please see
page 47 & 50
#390 air cap
General Purpose
Air cap pattern
3˝
30 PSI inlet
Suction or
Pressure Tip:
3 CFM
Air Cap Order No.
Air Cap Model No.
190083
EGA-40-390
1.0 mm
ACCESSORIES
180006
HAV-501
Air adjusting valve
with gauge
130095
HAF-507-K2
Whirlwind filter
120038
TGS-503
8 oz. Polyethylene
suction cup
192212
Gun cleaning kit
120011
TGC-545
37 oz. Aluminum
suction cup
suction feed Spray Guns • 11
No. 7 Conventional Suction Feed Gun
Fluid
Order No.Tip
Model No.Type (mm) Application
Conventional
Suction Feed
Order No.
901188
Model No.
6100-1808-9
901188
CNV. 1.8
6100-1808-9
(36SS x 36SD)
Synthetic and acrylic enamels
901189
CNV. 1.8
6100-1809-2
(36SS x 36SK)
Synthetic and acrylic enamels
CNV. = Conventional
Order No.
901189
No. 7 Conventional Suction Feed Air Cap
Model No.
6100-1809-2
Order No.
901198
Model No.
6211-4307-9
No. 7 gun
Order No.
901200
Model No.
6211-4308-8
#36SD air cap
Synthetic and acrylic enamels
Air cap pattern 30-50 PSI inlet
Suction tips:
7.9-11.5 CFM
1.8 mm (36SS)
10˝
Air Cap Order No.
Air Cap Model No.
900337
46-3027
#36SK air cap
Synthetic and acrylic enamels
Air cap pattern
30-70 PSI inlet
Suction tips:
11.5-20.2 CFM
1.8 mm (36SS)
13˝
Air Cap Order No.
Air Cap Model No.
900339
46-3050
2001 Conventional
Suction Feed Air Cap
2001 Conventional
Suction Feed Gun
#66SD air cap Synthetic and acrylic enamels
Air cap pattern 30-50 PSI inlet
Suction tips:
Fluid
Order No.Tip
Model No.Type (mm) Application
2001 gun
For complete
parts breakdown
please see
pages 48 & 49
11˝
901198
CNV. 1.8
6211-4307-9
(66SS x 66SD)
Synthetic and
acrylic enamels
901200
CNV. 1.8
6211-4308-8
(66SS x 66SK)
Synthetic and
acrylic enamels
CNV. = Conventional
7.9-12.1 CFM
1.8 mm (66SS)
Air Cap Order No. 900345
Air Cap Model No.46-6020
#66SK air cap Synthetic and acrylic enamels
Air cap pattern 30-70 PSI inlet
Suction tips:
13˝
11-19.5 CFM
1.8 mm (66SS)
Air Cap Order No. 900351
Air Cap Model No.46-6082
ACCESSORIES
901475
82-555
37 oz. Aluminum
suction cup
192218
192212
SCRUBS® hand
cleaner towel
Gun cleaning kit
12 • Suction Feed Spray Guns
180006
HAV-501
Air adjusting valve
with gauge
130095
HAF-507-K2
Whirlwind filter
Suction Feed Cups
Patented “Drip Free Design” –
One Quart Plus Capacity 37 oz.
FLG-3
Conventional
Suction Feed
Durable
detail
suction cup
Order No.
802177
Model No.
FLG-641S-15
FinishLine®
Suction Gun
Includes:
•1-qt. aluminum
suction cup
82-545
82-555
TGC-545
TLC-555
TGS-503
Suction Feed Cups
FinishLine® Conventional Suction Feed Gun
Order No.
Fluid
Model No.TypeTip (mm) Application
802177
CNV.
1.5
FLG-641S-15
General purpose, light to heavy
viscosity materials
CNV. = Conventional
FinishLine® Conventional
Suction Feed Air Cap
# 1 air cap
For complete
parts breakdown
please see
page 51
General Purpose
Air cap pattern 40 PSI inlet 9.9 CFM
Suction tips: 1.3 mm, 1.5 mm,
1.8 mm, 2.2 mm
10˝
Air Cap Order No. 519001
Air Cap Model No. FLG-1-1
Order No.
Model No.
Cup
size
Application
120011
TGC-545
37 oz. Aluminum
All full size current DeVilbiss and FinishLine
Suction guns
120012
TLC-555
37 oz.
All full size current DeVilbiss and FinishLine
Teflon lined Suction guns
aluminum
901473
82-545
37 oz.
Aluminum
901475
82-555
37 oz.
All full size current Binks Suction guns
Teflon lined
aluminum
120038
TGS-503
8 oz.
DeVilbiss EGA & EGHV Suction touch-up guns
Polyethylene
All full size current Binks Suction guns
For complete
parts breakdown
please see
page 52
Included tip sizes shown in bold
ACCESSORIES
130502
DS-20
Desiccant Snake
130503
RHI-01
Relative humidity indicator
130099
HAR-602
120 CFM Air Control Unit
with regulation
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
180095
BG-2
Blow Gun
Suction Feed Spray Guns • 13
PLUS™
High
Efficiency
pressure
Feed
The Guns of Choice for
High Solids Clearcoat
Order No.
110266
Model No.
JGA-570-10
PLUS™ Pressure Feed
High Efficiency Air Caps
Order No.
110272
Model No.
PLUS-514P-12
#410 air capPrimers, base coats, clearcoats, single
stage, and low VOC
Air cap pattern 30-50 PSI
Pressure tip:
9-12 CFM
1.0 mm
12 1 ⁄ 2 ˝
Air Cap Order No.
Air Cap Model No.
192174
AV-440-410
#414 air cap
High solids
Air cap pattern 60-65 PSI inlet
Pressure tip:
19-22 CFM
1.2 mm
11-14˝
192312
AV-440-414
Air Cap Order No.
Air Cap Model No.
PLUS™ High Efficiency Pressure Feed Guns
For complete
parts breakdown
please see
page 45
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure
Application
Fluid
Flow
110266
High
1.0
30-50 PSI
JGA-570-10
Efficiency
25-35 PSI
Medium to high solids fleet materials
Enamels and primers
Up to
10 oz./min.
110272
High
1.2 60-65 PSI
PLUS-514P-12 Efficiency
High solids fleet
materials
Up to
14 oz./min.
ACCESSORIES
130090
HGS-5242
Fluid regulator
180073
VS-532
Fluid filter
14 • Pressure Feed Spray Guns
180042
JGA-444
Fluid tube
192212
Gun cleaning kit
120033
KB-555
2 qt.
pressure
cup
GTi®
HVLP
pressure
Feed
Order No.
170159
Model No.
GTI-520P-11
Order No.
170165
GTi® Millennium Pressure Feed
HVLP Air Cap
Model No.
GTI-546P-14
#2000 air capPrimers, base coats, clearcoats, and
low VOC
Air cap pattern 4-10 PSI (air cap)
Pressure tips:
11˝
Air Cap Order No.
Air Cap Model No.
12.5-16.0 CFM @
30 PSI inlet
1.1 mm, 1.4 mm
192136
GTI-407-2000
#46MP air capPrimers, base coats, clearcoats, single
stages and low VOC
Air cap pattern 4-10 PSI (air cap)
Pressure tips:
12˝
Air Cap Order No.
Air Cap Model No.
22.5 CFM @
50 PSI inlet
1.1 mm, 1.4 mm
192184
GTI-407-46MP
GTi® HVLP Pressure Feed Guns
Order No.
FluidInlet
Model No.TypeTip (mm)Pressure Application
For complete
parts breakdown
please see
page 46
Fluid
Flow
170159
GTI-520P-11
HVLP
1.1
30 PSI
Low to medium solids
12 oz./min.
170165
GTI-546P-14
HVLP
1.4
50 PSI
High solids
16 oz./min.
ACCESSORIES
192025
KK-5051
KB EZ Liner Kit
180037
HD-503
Hose
cleaner
220019
KB-4006
6´ fluid/air hose assy.
192218
SCRUBS® hand
cleaner towel
901560 / 901561
83C-220 / 83C-221
2.7 gal. pressure tanks
Pressure Feed Spray Guns • 15
Ideal for Spraying
Large Surfaces
JGA®
Conventional
pressure
Feed
Order No.
110271
JGA® Conventional Pressure Feed Air Cap
Model No.
JGA-504-765-12
#9000 air cap
General purpose, basecoats, clear coats
Model No.
Air cap pattern 35-50 PSI inlet
Pressure tips:
9-13 CFM
1.2 mm
Order No.
9-10˝
Air Cap Order No.
Air Cap Model No.
199000
AV-440-9000
Model No.
#777 air cap
High solids
Air cap pattern
50-80 PSI inlet
Pressure tips:
17-25 CFM
1.4 mm
11-14˝
Air Cap Order No.
Air Cap Model No.
192066
AV-440-777
#765 air cap
High solids
Air cap pattern
60-65 PSI inlet
Pressure tips:
19-22 CFM
1.2 mm
11-14˝
Air Cap Order No.
Air Cap Model No.
192310
AV-440-765
Order No.
110274
JGA-504-777-14
110273
JGA-504-90-12
JGA® Conventional Pressure Feed Guns
For complete
parts breakdown
please see
page 47
Order No.
FluidInlet Model No.TypeTip (mm)Pressure Application
Fluid
Flow
110271
CNV.
1.2
60-65 PSI High solids fleet JGA-504-765-12
materials
<13 oz./min.
110274
CNV.
1.4
50-80 PSI High solids fleet JGA-504-777-14
materials
>12 oz./min.
110273
CNV.
1.2
35-50 PSI Low to medium solids <12 oz./min.
JGA-504-90-12
CNV. = Conventional
ACCESSORIES
901372
80-350
SGII 2 qt.
pressure
cup
220019
KB-4006
6´ fluid/air hose assy.
16 • Pressure Feed Spray Guns
901377
80-356
Liner (SGII)
130090
HGS-5242
Fluid regulator
192218
SCRUBS® hand
cleaner towel
2001
Mach 1
Conventional
Pressure
Feed
HVLP
Pressure
Feed
Order No.
Order No.
901196
901192
Model No.
Model No.
6211-2800-7
6202-1202-8
Order No.
901199
Model No.
6211-4308-2
2001 Conventional Pressure Feed Gun
Order No.
FluidInlet Model No.TypeTip (mm)Press. Application
Mach 1™ Pressure Feed Gun
Order No.
Fluid Inlet
Model No.TypeTip (mm)Pressure Application
901192
HVLP 1.4
50 PSI
6202-1202-8
(94 x 97AP)
Fluid
Flow
Base coats, 16 oz./min.
clearcoats, low
VOC’s, single
stages, urethanes
and fleet finishes
Mach 1™ Pressure Feed HVLP
Air Cap
97AP air cap Base coats, low solids, low
VOC’s single stages, urethanes
and fleet finishes
For complete
parts breakdown
please see
pages 53 & 54
Air cap pattern 10 PSI (air cap) Pressure tips:
12-15˝
Air Cap Order No.
Air Cap Model No.
22.5 CFM @
55 PSI inlet
1.4 mm (94)
900373
46-9703
901196
CNV. 1.2 30-50
6211-2800-7
PSI
(63BSS x 63PB)
Fluid
Flow
Base coats,
12 oz./min.
clearcoats, low VOCs
single stages, urethanes
and fleet finishes
901199
CNV. 1.8
30-50 Adhesives (solvent 16-20
6211-4308-2
PSI
base, white vinyl
oz./min.
(66SS x 66SD-3)
glue, contact cement)
CNV. = Conventional
2001 Conventional Pressure Feed Air Cap
#63PB air cap
Base coats, clearcoats, low VOC’s single stages,
urethanes, and fleet finishes
Air cap pattern 30-70 PSI inlet
Pressure tips:
9-20 CFM
1.2 mm (63SS)
14˝
Air Cap Order No.
Air Cap Model No.
900343
46-6002
#66SD-3 air cap Adhesive (solvent base, white vinyl glue, contact cements)
Air cap pattern
30-70 PSI inlet
Suction tips:
7.9-16.2 CFM
1.8 mm (66SS)
Air Cap Order No.
Air Cap Model No.
900353
46-6092
9˝
ACCESSORIES
180073
VS-532
Fluid filter
180042
JGA-444
Fluid tube
192212
Gun cleaning kit
180037
HD-503
Hose
cleaner
901560 / 901561
83C-220 / 83C-221
2.7 gal. pressure tanks
Pressure Feed Spray Guns • 17
Pressure Cups and Tanks
Heavy-duty, A.S.M.E.
Code Pressure Tanks
Comply with O.S.H.A.
Regulations
Pressure Cups and Tanks
83C-220
83C-221
Less mess,
easiest 2 qt
pressure
cup to use
For complete
parts breakdown
please see
pages 55 & 56
80-350 SGII
¾” H.P.
Direct Drive
Air Driven
Order No.
Agitation
Model No.
Capacity
RegulationIncluded
901372
80-350
2-qt.
Yes
N/A
120033
KB-555
2-qt.
Yes
N/A
901558
83C-210
2.7 gal.
Single
No
901560
83C-220
2.7 gal.
Double
No
901559
83C-211
2.7 gal.
Single
Yes
901561
83C-221
2.7 gal.
Double
Yes
901562
9.8 gal.
Double
83G-520
180037
HD-503
2-qt.
N/A
No (available
separately)
N/A
ACCESSORIES
901775
PT-78-K10
2.7 gal tank liner
901377
80-356
2 Qt. cup liner
(SGII)
18 • pressure feed cups and tanks
165030
MSP-524
Respirator (M)
192242
HAR-511
60 CFM fluid pressure
tank regulator
192231
PTS-2GAL-K20400
2.7 gal strainer
Cleans fluid
hoses quickly
without wasting
solvent
Comfortable
to carry. Easy
clean ups with
disposable liners
HD-503 Solvent Saver
For complete
parts breakdown
please see pages
57, 58, & 70
83G-520
KB-555 KB II
ACCESSORIES
192244
PT-408-K20
9.8 gal tank liner
220019
KB-4006
6´ fluid/air hose assy.
180053
QMG-418
Agitator assy.
180068
QS-5012
Air motor/gearbox drive
192025
KK-5051
KB EZ Liners
pressure feed cups and tanks • 19
Avoid Costly Redo’s
Eliminate Moisture and Dirt
in Air Lines
DAD-500
™
DesicCant Air Dryer
system
Desiccant Air Dryer
Order No.
Model No.Description
130026
DAD-500
3-stage desiccant air dryer system
Summer 2005
Also includes:
1/2˝ ball valve
For complete
parts breakdown
please see
page 59
Compare DeVilbiss filtered air vs. unfiltered air
DeVilbiss’ DAD-500 filters out contaminants to .01 microns
Compare the humidity reading before and
after filtering with DeVilbiss DAD-500
CleanAir = Better Finish
Oil
Dirt
Rust
Unfiltered air
Filtered air
reading before filtering
reading after filtering
(70.2% Relative humidity)
(.2% Relative humidity)
ACCESSORIES
190831
DAD-1
Desiccant Refill
20 • AIR CONTROL
190727
HAF-6
Filter Element Kit
190845
HAF-28
Coalescing Filter Element
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
190895
DAD-400
Humidity indicator
Air Filtration and Regulation
Systems — Removes Dirt and
Water from Air Lines
Clean Air™
Air Line Filters
and Control Units
FINISHLINE®
AIR CONTROL
UNIT
Removes dirt,
water and oil–perfect
for low humidity
conditions
The
Value
Leader
Order No.
130099
Model No.
HAR-602
•Removes
moisture
and dirt
•Regulates
air pressure
HAF-518
Air Line Filters
Order No.
Model No.Description
For complete
parts breakdown
please see
pages 60 & 61
13-0042
130098 HAF-518
Two-stage filtration system, including
centrifugal and coalescer w/ 60 CFM regulator
130041
13-0041
100 CFM air line filter
130042
13-0042
100 CFM air line filter w/ 60 CFM regulator
130099
HAR-602
120 CFM air line filter w/ 50 CFM regulator
ACCESSORIES
130093
HAR-600
60 CFM regulator w/gauge
190771
HAF-18
Automatic drain
130100
HAR-520
50 CFM regulator
for HAR-602
192314
GA-375
Gauge for
HAR-520 regulator
192315
HAF-39
HAR-602 Element Kit
AIR CONTROL • 21
CT30 &
CT30P
Desiccant
cartridge
dryers
Complete Compressed Air
Treatment Centers
Patent Pending
•CT series desiccant air dryers
remove water vapor from the
compressed air down to a dew point
of -40° F
Order No.
130500
CT30
Wall Mount
•Quick change 10 lb. desiccant
cartridge bag is made of a special
fiber media which removes oil
aerosols and solid particles down
to .01 microns – meaning no need
for coalescing or final filters
Order No.
130501
CT30-P
Portable
Completely
portable – Allows
placement at point
of use
CT Desiccant Cartridge Dryer
For complete
parts breakdown
please see
page 62
Order No.Description
1305021 (CT30-P)
130500
Desiccant Air Dryer wall mount
130501
Desiccant Air Dryer portable with stand
ACCESSORIES
130093
HAR-600
60 CFM regulator w/gauge
22 • AIR CONTROL
130100
HAR-520
50 CFM regulator
192314
GA-375
Gauge for
HAR-520 regulator
130504
DC-30
Desiccant Cartridge
130505
MI-30
Humidity Indicator
TM
Desiccant
Snake
Order No.
130502
DS20
Dries Compressed Air
in the Air Line
•A unique design that combines desiccant
drying with built in dirt and oil aerosol filters
•Effective with both HVLP and Conventional
spray equipment
Alerts Painter
when Humidity
Enters the
Air Line
130502
(DS20)
Recommended for
use with Desiccant
Snake
130503 (RHI-01) (actual size)
Desiccant Snake and Indicator
Order No.Description
130502
DS20 Desiccant Snake
130503
RHI-01 Humidity Indicator
ACCESSORIES
130042
13-0042
100 CFM Air Filtration Unit
with regulation
130099
HAR-602
120 CFM Air Control Unit
with regulation
220052
HA-5867
3⁄8˝ HVLP air hose
assy. (35´)
240006
H-2008
Adapter (1/4 NPT M,
1/4 NPS M)
802191
SSP-69
Coupler 1/4˝ x 1/4˝ NPT (F)
AIR CONTROL • 23
Air
Regulators
Order No.
130093
Model No.
HAR-600
Order No.
192242
Model No.
HAR-511
Order No.
130100
Model No.
HAR-520
HAR-600
HAR-520
For complete
parts breakdown
please see pages
56, 60 & 61
HAR-511
Air Regulators
Order No.
Model No.Description
24 • Regulators / Air Valves
130093
HAR-600
60 CFM air regulator, gauge and valve
(regulator available separately as HAR-507)
192242
HAR-511
60 CFM air regulator
Flow through regulator for pressure tanks
130100
HAR-520
50 CFM air regulator - non-relieving
(purchase GA-375 gauge separately)
Gun Mounted Air Adjusting
Valves, Regulators and Gauges
Digital Air Control
for Precise Color Match
Digital
Gauge
Order No.
802187
Model No.
DGI-501-PSI
Available
Summer 2005
High Output
Air Adjusting Valves
Air
Regulator
Order No.
Order No.
Model No.
Model No.
180089
130015
HAV-511
HARG-510
Order No.
180006
Model No.
HAV-501
Order No.
180005
Model No.
HAV-511
HAV-500
HAV-500
HAV-501
For complete
parts breakdown
please see
page 71
Regulators / Air Valves • 25
Premium Hose Helps Ensure
Premium Paint Jobs
Hoses
Smooth Cover — Spray and Air Tool Hose
Can be used for all kinds of air-operated equipment. Smooth brickred cover, synthetic rubber compound tube with high tensile strength
braid. Hose offers superior resistance to oil, weathering, ozone and
abraision. Can be used with reusable or permanent crimp connections. Maximum application temperature: 150°F
Nyliner II Fluid Hose
Air Hose Assemblies
Size
I.D.
Hose
Assembly
Connection
Order No. Length BulkThreadType of
Connection
Model No. of Hose Hose# Size
ConnectionNut & Nipple
25´
H-1921 1/4˝ NPS (F)
5/16˝ 220002
HA-2125
Swivel
Three-Piece
Reusable
240032
P-HC-4527
5/16˝ 220004
50´
H-1921 1/4˝ NPS (F)
HA-2150
Swivel
Three-Piece
Reusable
240032
P-HC-4527
3/8˝ 220049
25´
H-1958 1/4˝ NPS (F)
HA-5825
Swivel
Three-Piece
Reusable
240038
P-HC-4528
3/8˝ 220052
35´
H-1958 1/4˝ NPS (F)
HA-5867
Swivel
Three-Piece
Reusable
HC-4719
P-HC-4528
3/8˝ 220054
35´
H-1958 1/4˝ NPS (F)
HA-5835
Swivel
Three-Piece
Reusable
240033
P-HC-4528
3/8˝ 220047
50´
H-1958 1/4˝ NPS (F)
HA-5850
Swivel
Three-Piece
Reusable
240033
P-HC-4528
HA-5867 HVLP Air Hose Assembly includes HC-4719 High Volume Air Quick
Disconnect and HC-4419 Stem.
Fluid Hose Assemblies
Size
I.D.
Air/Fluid Hose Set (for use with KBII Cup)
Bulk
Order No.
Air
Model No. Length Hose
Bulk
Conn.Type
Conn.
FluidThread
ofNut &
Hose
Size
Conn.Nipple
220019
5´9˝
210002
1/4˝ NPS (F)
KB-4006
H-1921
Swivel
Three
Piece
Reusable
240032
P-HC-4527
6´3˝
210007 3/8˝ NPS (F)
H-1975-1
Three
Piece
Reusable
240034
P-HC-4543
Bulk Hose Chart
Hose
Assembly
Connection
Order No. Length BulkThreadType of
Connection
Model No. of Hose Hose#
Size
ConnectionNut & Nipple
25´
H-1973-1 3/8˝ NPS (F) Three-Piece
3/8˝ 220008
HA-7325
Reusable
240035
P-HC-4548
3/8˝ 220040
35´
H-1973-1 3/8˝ NPS (F) Three-Piece
HA-7335
Reusable
240035
P-HC-4548
3/8˝ 220045
50´
H-1973-1 3/8˝ NPS (F) Three-Piece
HA-7350
Reusable
240035
P-HC-4548
1/4˝ 220055
35´
H-1975-1 3/8˝ NPS (F) Three-Piece
HA-7535
Reusable
240034
P-HC-4543
26 • HOSE AND FITTINGS
Ideal for use with a wide range of materials such as resins and
solvents contained in latices, epoxies, urethanes, alkyds, primers,
acrylics, ketone, MEK, acetone, polyesters, silicones, bitumastic
coatings, oil and water-based paints, lacquers, latex coatings,
toluene, turpentine, naptha, and many other solvents. Tube is nylon;
cover is black neoprene rubber; yarn reinforced. Can be used with
permanent crimp or reusable connections. Maximum application
temperature: 150°F
Maximum
Working
Type of
Size
Size
Bulk HosePressure
HoseI.D.
O.D. Model No. (PSI)
Smooth
Cover
Air
1/4˝
5/16˝
3/8˝
Nyliner II 1/4˝
Fluid
3/8˝
Feet
per
Reel
(Order No.)
H-1957
1/2˝
H-1921
5/8˝
11/16˝ H-1958
250
250
250
400-600
500-700
400-600
(210003)
(210002)
(210004)
1/2˝
H-1975-1
11/16˝ H-1973-1
500
500
400-650
400-650
(210007)
(210006)
For properly piped shop information, see page 63
Hose Fittings
Reusable Connections
Hose Size and Type
Designed to Optimize Airflow
(M) Male
Fits
(F) Female
Size
SizeDeVilbiss
Connection
I.D.
O.D.
Hose No.Thread Size
Straight
Connections
Female
Complete
Connection No.
1/4˝
1/2˝
1/4˝ NPS (F)
3/8˝ NPS (F)
P-HC-4523
P-HC-4543
5/16˝
5/8˝
H-1921
1/4˝ NPS (F)
1/4˝ NPS (M)
P-HC-4527
P-HC-4599
3/8˝
11/16˝
H-1973-1
1/4˝ NPS (F)
3/8˝ NPS (F)
1/4˝ NPT (M)
P-HC-4528
P-HC-4548
P-HC-4955
H-1957
H-1975-1
Quick Disconnects - High Flow
Ball and Ring Lock Type
(For use with HVLP Spray Equipment)
(A)
Connection
OrderThread
NumberNumber Size
HC-4719 (A)
240147
1/4˝ NPT (M)
HC-4720 (B)
240148
1/4˝ NPT (F)
Stem Number
HC-1166 (C)
240015
1/4˝ NPT (M)
HC-4419* (D) 240145
1/4˝ NPS (F)
(B)
(C)
(D)
*Designed for spray guns. Special cone seat prevents leaks!
Pressure Drop Comparison at 50 PSI inlet at 25 SCFM
Nipples (MBE) Male Both Ends
Part
Number
Straight Type
Male Thread
Male Thread
AD-31
1/4˝ NPS
1/4˝ NPS
H-2008
1/4˝ NPS
1/4˝ NPT
H-1446
3/8˝ NPS
3/8˝ NPS
AD-11
3/8˝ NPS
3/8˝ NPT
Part
Number
Straight Type
Male Thread
Female Thread
AD-404
1/4˝ NPS
3/8˝ NPS
P-H-4105
3/8˝ NPS
1/4˝ NPS
Adapters
Valves - Ball Type
Part NumberThread
The chart above shows test data at 25 SCFM using:
New DeVilbiss high flow HC-4720 coupler, HC-4419 stem.
RBL 611 coupler, 612 stem.
Sharpe 8320 coupler, 8330 stem.
Original DeVilbiss P-HC-4120 coupler, P-HC-201 stem.
Milton/Sata “P˝ style 1804 coupler, 1810 stem.
Milton “M˝ style S715 coupler, S727 stem.
Sata/Milton “T˝ style 784 coupler, 786 stem.
Milton “A˝ style S775 coupler, S777 stem.
VA-540
Additional
hose fittings
on page 64
3/8˝ NPS (M) x 3/8˝ NPT (M)
VA-542
1/4˝ NPS (M) x 1/4˝ NPT (M)
VA-595
1/2˝ NPT (M) x 1/2˝ NPT (M)
Coupler
Part Number
Thread
SSP-69
1/4˝ x 1/4˝ NPT (F)
HOSE AND FITTINGS • 27
Air Vizor™
Breathable Air Systems
Supplies Grade D Breathable Air*
Summer 2005
Also includes:
1/2˝ ball valve
DAD-503
Breathable Air Systems
Order No.
Model No
BeltNo. of
Regulator BreathableVisor
Filtration
and Hood Air
CoversUnit
Filtration
Assembly Hose (30´)IncludedIncludedDescription
165013
MPV-625
Yes
No
2
None­­
HAF-601
—
160019
Yes
Yes
12
DAD-503
MPV-651
3 Stage Filtration
with Desiccant
Air Dryer Systen
160020
Yes
Yes
12
HAF-601
MPV-652
3 Stage
Filtration System
160018
Yes
Yes
12
DAD-504
MPV-650
Desiccant
Retrofit System
DAD-504
Breathable Air Filtration
Order No.
Model No.Description
Removes
dirt to
5 micron
Removes
liquid
water
Removes
oil aerosols
Removes
humidity Removes
odor
Yes
Yes
Yes
Yes
Yes
130087
3-stage filtration system
HAF-601
Yes
Yes
Yes
No
Yes
130096
Desiccant retrofit system
DAD-504
Yes, when
used with
DAD-500
or HAF-518
Yes, when
used with
DAD-500
or HAF-518
Yes, when
used with
DAD-500
or
HAF-518
Yes, when
used with
DAD-500
Yes
130089
DAD-503
3-stage filtration with dessicant air dryer system
28 • BREATHABLE AIR AND RESPIRATORS
* Air Vizor™ requires proper air line filtration and carbon
monoxide (CO) monitoring to complete and approved
supplied air respirator. A carbon monoxide (CO) monitor
may be purchased locally or from ENMET Corp. (734)
761-1270 (phone). Order form available from DeVilbiss
upon request.
For complete
parts breakdown
please see
pages 65 & 66
Extremely Comfortable,
Strong and Durable
Respirators
Millennium
3000
Order No.
900254
Model No.
40-141
Order No.
900253
Model No.
40-128
Order No.
900255
Model No.
40-143
Painter Pro™
Respirators
Order No.
165029
Model No.
MSP-523
Order No.
165030
Model No.
MSP-524
Order No.
165031
Model No.
MSP-525
Respirators
For complete
parts breakdown
please see
pages 67 & 68
Approved, when
used as specified
Caution
Not for use with paints that contain
isocyanates. Read and follow all
printed warnings. A qualified safety
expert or hygienist should be used to
select the correct respirator.
Order No.
Model No.
SizeDescription
Replaceable
cartridges
900253
40-128
Medium
Millennium 3000 Respirator Yes
900254
40-141
Small
Millennium 3000 Respirator
Yes
900255
40-143
Large
Millennium 3000 Respirator
Yes
165029
MSP-523
Small
Painter Pro™ Respirator
Yes
165030
MSP-524
Medium
Painter Pro™ Respirator
Yes
165031
MSP-525
Large
Painter Pro™ Respirator
Yes
Economy Respirator (not shown)
Yes
165028
Medium
MSP-514
BREATHABLE AIR AND RESPIRATORS • 29
Model 140-B
Engine/Part Cleaning Gun
Order No.
901205
Model No.
6530-0000-1
Extension gun for cleaning engines
and automotive equipment
Model 140-B Gun
Includes:
•6´ fluid hose
For complete
parts breakdown
please see
page 69
AF Filters™
Exhaust Air Filters
Flame Retardant
Booth Paper
Order No.
Order No.
Model No.
Model No.
900113
29-356
(pack of 3 filters)
Size: 3´ x 30´
90 sq. ft. of surface area
High holding capacity
for all dry spray booths
30 • accessories
900115
29-836
Size: 60˝ x 300´
Highly absorbent
Whirlwind™
Disposable Air Filter
DeVilbiss Whirlwind: longer life
and less pressure drop
Cross-section view of filters
DeVilbiss
• Patented two-stage filter
Stage 1- Swirl ChamberRemoves large water droplets
Stage 2- Filter MediaRemoves smaller water
droplets, oil droplets, and
dirt particles
Motor
Guard
All other competitive
filters:
• Water droplets saturate the
filter media - shortening the
life of the filter
• Smaller inlet surface area
increases pressure drop
Sharpe
Can be used with all HVLP spray guns
Whirlwind Disposable Air Filter
ViskonAire
Order No.
Model No.Description
Whirlwind Filter
(order qty. 12)
130095
HAF-507-K2
Whirlwind Filter
2 pack (order qty. 6)
FILTER PRESSURE DROP
6
Larger area = longer life & less pressure drop
DeVilbiss has largest surface area
(@ 80psi with 20 cfm flow rate)
5
PSI Pressure Drop
Surface Area (square inches)
FILTER ELEMENT INLET SURFACE AREA
4
3
2
1
0
DeVilbiss
Motor Guard
Sharpe
Viskon-Aire
7
Lower drop = better flow
DeVilbiss has lowest pressure drop
6
120
Energy needed to break male thread. More energy = stronger.
DeVilbiss bends, but doesn’t break
100
5
4
3
2
1
0
FILTER TOUGHNESS
Energy Needed to Break Filter
(inch-pounds)
130028
HAF-507
DeVilbiss
Motor Guard
Sharpe
Viskon-Aire
80
60
40
20
0
DeVilbiss
Thread did NOT BREAK
at 108 in.-lbs.
input energy
Motor Guard
Thread broke
at 25 in.-lbs.
input energy
Sharpe
Thread broke
at 25 in.-lbs.
input energy
Viskon-Aire
Thread broke
at 25 in.-lbs.
input energy
accessories • 31
Scrubs®
Hand cleaner towels
Order No.
192218
Professional
Spray Gun Cleaning Kit
Order No.
192212
Pre-moistened hand cleaner
towel that works on paint
Gun Storage Cases
Single gun case
Two gun case
Order No.
Order No.
Model No.
Model No.
192246
BXX-1250
802136
BXX-1258
Store your guns and their accessories
32 • accessories
Color Blow Gun
Order No.
180095
Model No.
BG-2
Color Blow Gun
Accessories
192274
BG-12
Rubber Tip
192275
BG-11
4 in. Nozzle
Extension
BG-12
High air flow, low noise
and O.S.H.A. compliant
BG-11
Dew Rag Kit
Gun Cleaning Bottle
Order No.
Order No.
Model No.
Model No.
802168
PP-101-K12
192316
DPC-8
Makes fluid
passage
cleaning
simple
Only a Pro Painter can
wear this!
accessories • 33
Gravity Spray Gun Holders
Gravity Gun Holders
180029
GH-505
Mixing Bench Gun Holder
Features a sturdy, no tip design for use on
paint mixing benches
180026
GH-56
Paint Strainer Holder
Attaches to the GH-505 to allow easier
pouring and mixing through a paint strainer
192219
Wall Mount Gun Holder
Protective coating prevents scratches on
gravity cups
Gravity Spray Gun
Cup Lids
900833 Mixing Bench Gun Holder
54-4350
Gravity Gun Cup Lids
190944Disposable Lid Kit
GFC-404-K2 for GFC-502 gravity cup (Kit of 2)
190225
GFC-402
192219
GH-505 & GH-56
Gun Wrenches
Gun Wrenches
900712 For use with M1-G,
54-3918 M1-G Clear and Mach 1
HVLP spray guns
901294
73-165
For use with #7 Gun
spray head (not shown)
900431
5-476
For use with 2001 spray gun
(not shown)
180008
WR-103
Contains all necessary
sizes for use with most
spray equipment
54-4350
Lid Assembly Kit
for GFC-501 gravity cup
Paint Strainers
Paint Strainers
Order No.Pkg.
Model No.Description Qty.
901441
81-82
White
Fine Mesh
5
901442
81-83
Blue
5
Medium Mesh
901443
81-84
Red
5
Coarse Mesh
Spray Gun Lube
Spray Gun Lube
181001 Spray Gun Lube
SSL-10 (Order in quantities of 12)
• Contains no silicone or
petroleum distillates
• Compatible with all
paint materials
54-3918
WR-103
34 • accessories
Fluid Strainers
Strainers
Max.
Order No.
Working
Model No.
ApplicationDescriptionPressure
190181
Gravity
KGP-5-K5
900006
149-278
Suction
Fluid Strainer
Strainer
240129
Pressure
PLH-MF-6-100
Fluid Strainer
250 PSI
240131
Pressure
PLH-MFC-100
Screen-100 Mesh
250 PSI
180073
Pressure
VS-532
Fluid Strainer
300 PSI
191925
Pressure
VS-58-K10
Screen-100 Mesh
KGP-5-K5
PLH-MF-6-100
VS-532
HGS Fluid Regulator
Gun Fluid Tube
Order No.
Order No.
Model No.
Model No.
130090
HGS-5242
180042
JGA-444
accessories • 35
Tank Liners
Tank Liners
901775
PT-78-K10
Tank Liner
901776
PT-78-K60
Tank Liner
192143Tank Liner
PT-52
(order quantity 10)
192153Tank Liner
PT-52-K60
191696Tank Liner
PTL-406-K20
PT-78-K10
PT-78-K60
192244Tank Liner
PTL-408-K20
PTL-408-K20
PT-52
PT-52-K60
80-356
Tank Liner Selection Chart
Binks
DeVilbiss
Tank Liners
Pressure Tank Series
Pressure Tank and Cup Series
Fits
Tank Size
Case
Qty.
PT-52
2.7 gal.
10
X
X
PT-52-K60
2.7 gal.
60
X
X
PTL-406-K20
9.8 gal.
20
PTL-410-K8
11.8 gal.
8
PT-78-K10
2.7 gal
10
X
PT-78-K60
2.7 gal.
60
X
PTL-408-K20
9.8 gal.
20
80-356
2 qt.
12
83-2878
2 gal.
12
X
6-228-60
2 gal.
60
X
6-238-60
2 gal.
60
6-239
5 gal.
24
All PT
QMGT-5200
Series Tanks QMST-5200
QMGT-5500 QMGT-51000
QMST-5500 QMST-51000
83G-500
2 Qt. Cup
Steadi-Grip
83-5600
83-15600
83-5500
83-15500
83-5400
X
X
DeVilbiss PT-52 series tank liners also fit Binks 83B and 83C tank series
DeVilbiss PTL-406 series tank liners also fit Binks 83G-500 tank series
Binks PT-78 series tank liners also fit DeVilbiss PT, QMGT-5200 and QMST-5200 tank series
Binks PTL-408 series tank liners also fit DeVilbiss QMGT-5500 and QMST-5500 tank series
36 • accessories
83B, 83C
X
X
X
X
Refer to Service Bulletin: SB-2-194
16
PLUS
High Efficiency
Gravity Feed
Spray Gun
15
TM
17
14
18
13
12
Customer Service
1-800-445-3988
32
10
33 34 35
36
11
110264 (GFG-670)
7
6
37
5
2
4
1
3
Fluid Tip
(Torque to
15-20 ft.lbs.)
19
DETAIL #8
8
9
Use medium strength thread sealant
(i.e. Loctite 242 Blue or equal) on threads.
12
20
3-Piece Needle Packing
Assembly
24
23
22
21
26 Air Inlet Nipple 1/4" NPS(M)
(Torque to 15 ft.lbs.)
(See DETAIL #8)
38
(Optional)
25
28
27
29
31
30
Ind.
Ref.Parts
No.
Order No.
Model No.Description
Required
1
2
3
4
5
•6
7
•8
9
10
11
•12
13
•14
•15
16
17
18
•19
•20
21
•22
•23
•24
25
26
27
28
29
30
31
•32
•33
•34
•35
36
37
38
—
191972
192042
192174
See Chart 1
192179
192178
192109
190893
192050
192054
190161
—
—
—
190894
192043
192139
—
—
—
—
—
—
190780
190281
—
—
190889
—
191943
192151
—
—
—
192229
192219
192228
—
JGA-156-K10
GTI-3
AV-440-410
See Chart 1
GTI-33-K5
GTI-425
JGA-4035-K5
34411-122-K10
GTI-404
GTI-413
JGS-72-K10
—
—
—
MBD-19-K10
GTI-414
KK-5059
—
—
—
—
—
—
JGS-449-1
P-MB-51
—
—
JGS-478
—
JGS-477-1
KGP-13-K5
—
—
—
GTI-428-K5
—
GTI-415
#410 Air Cap
Spring Clip (Kit of 10)
Air Cap Retaining Ring
#410 Air Cap and Retaining Ring
Fluid Tip
Baffle Seal (Kit of 5)
Baffle Assembly
Packing (Kit of 5)
Packing Nut
Spreader Valve
Fluid Needle
Gasket Kit (Teflon) (Kit of 10)
Body Bushing
Fluid Needle Spring
Spring Pad
Spring and Pad (Kit of 10)
Needle Adjusting Screw
Bushing, Spring, Pad and Knob Kit
Air Valve Spring
Air Valve
Air Valve Body
U Cup Seal
Washer
Snap Ring
Air Valve Assembly Air Inlet Nipple 1/4" NPS(M)
Trigger Stud Screw
Trigger Stud
Stud and Screw Kit
Trigger
Trigger Stud, Screw Kit
Cup Gasket (Kit of 5)
Retaining Clip
Seal
Pin
Clip, Seal & Pin Kit (5 Each)
Gun Holder, Coated
Air Adjusting Valve (Optional)
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Chart 1
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192215 AV-213-10 .039 1.0
192168 AV-213-12 .047 1.2
192169 AV-213-13 .051 1.3
192170 AV-213-14 .055 1.4
192172 AV-213-16 .063 1.6
192173 AV-213-18 .070 1.8
Setup Information by Paint Brand:
Request DeVilbiss paint company
recommendation chart or consult
your paint supplier specifications for
the material being sprayed.
•NOTE: Gun Repair Kit 192227 (KK-5058-2)
Contains:
Ref. No.Description
6
Baffle Seal
8
Packing
12
Gasket Kit
14
Fluid Needle Spring
15
Spring Pad
19
Air Valve Spring
20
Air Valve
22
U Cup Seal
23
Washer
24
Snap Ring
32
Fluid Cup Gasket
33
Retaining Clip
34
Seal
35
Pin
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
NOTE: See page 44
for GFC-502 Cup parts
breakdown.
PARTS BREAKDOWN • 37
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-168
16
GTi Millennium HVLP
Gravity Feed Spray Gun
®
15
17
14
13
10
18
12
170156 (GTI-620G) HVLP Gravity Feed
32
33 34 35
11
36
7
6
192140 (KK-5060)
Air Cap Cleaning Kit
38
Consists of:
5
4
5
4
Fan Air Port
Center Air
Port
3
1
2 brushes & 1 wirepick.
Helps keep air cap clean
and performing properly.
2
8
(See DETAIL #8)
Fluid Tip
(Torque to
15-20 ft.lbs.)
192137 (GTI-5033-2000)
Air Cap Test Kit
19
DETAIL #8
3-Piece Needle Packing
Assembly
9
12
28
27
29
20
24
23
22
21
25
26 Air Inlet Nipple
1/4" NPS(M)
(Torque to 15 ft.lbs.)
Use medium strength thread
sealant (i.e. Loctite 242 Blue or
equal) on threads.
31
30
37
Ref.Ind. Parts
No.
Order No.
Model No.Description
Required
1
2
3
4
5
•6
7
•8
9
10
11
•12
13
•14
•15
16
17
18
•19
•20
21
•22
•23
•24
25
26
27
28
29
30
31
•32
•33
•34
•35
36
37
38
—
191972
192042
192136
See Chart 1
192179
192178
192109
190893
192050
192054
190161
—
—
—
190894
192043
192139
—
—
—
—
—
—
190780
190281
—
—
190889
—
191943
192151
—
—
—
192229
192219
192140
—
JGA-156-K10
GTI-3
GTI-407-2000
See Chart 1
GTI-33-K5
GTI-425
JGA-4035-K5
34411-122-K10
GTI-404
GTI-413
JGS-72-K10
—
—
—
MBD-19-K10
GTI-414
KK-5059
—
—
—
—
—
—
JGS-449-1
P-MB-51
—
—
JGS-478
—
JGS-477-1
KGP-13-K5
—
—
—
GTI-428-K5
—
KK-5060
38 • PARTS BREAKDOWN
Air Cap
Spring Clip (Kit of 10)
Air Cap Retaining Ring
Air Cap (#2000) and Retaining Ring
Fluid Tip
Baffle Seal (Kit of 5)
Baffle Assembly
Packing (Kit of 5)
Packing Nut
Spreader Valve
Fluid Needle
Gasket Kit (Teflon) (Kit of 10)
Body Bushing
Fluid Needle Spring
Spring Pad
Spring and Pad (Kit of 10)
Needle Adjusting Screw
Bushing, Spring, Pad and Knob Kit
Air Valve Spring
Air Valve
Air Valve Body
U Cup Seal
Washer
Snap Ring
Air Valve Assembly Air Inlet Nipple 1/4" NPS(M)
Trigger Stud Screw
Trigger Stud
Stud and Screw Kit
Trigger
Trigger Stud, Screw Kit
Cup Gasket (Kit of 5)
Retaining Clip
Seal
Pin
Clip, Seal & Pin Kit (5 Each)
Gun Holder, Coated
Air Cap Cleaning Kit
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Chart 1
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192124 GTI-213-12 .047 1.2
192134 GTI-213-13 .051 1.3
192044 GTI-213-14 .055 1.4
192135 GTI-213-15 .059 1.5
192045 GTI-213-16 .063 1.6
192046 GTI-213-18 .070 1.8
192047 GTI-213-20 .079 2.0
192132 GTI-213-22 .086 2.2
Setup Information by Paint Brand:
Request DeVilbiss paint company
recommendation chart or consult
your paint supplier specifications for
the material being sprayed.
NOTE: See page 44
for GFC-502 Cup parts
breakdown.
• A quantity of necessary parts is included
in 192227 Repair Kit (KK-5058-2) for
complete gun repair and should be kept
on hand for service convenience.
Suffixes: -K5 designates kit of multiple
parts. Example: JGA-4035-K5 is a kit of 5
packings.
•NOTE: Gun Repair Kit 192227 (KK-5058-2)
Contains:
Ref. No.Description
6
Baffle Seal
8
Packing
12
Gasket Kit
14
Fluid Needle Spring
15
Spring Pad
19
Air Valve Spring
20
Air Valve
22
U Cup Seal
23
Washer
24
Snap Ring
32
Fluid Cup Gasket
33
Retaining Clip
34
Seal
35
Pin
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
Refer to Service Bulletin: SB-2-200
18
PRi HVLP
Gravity Feed
Primer Spray Gun
16
®
15
14
13
12
10
32
11
170166 (PRI-601G-14),
170167 (PRI-601G-18)
33 34 35
36
7
4
37
6
(Optional)
5
2
ir Inlet Nipple
A
1/4" NPS(M)
(Torque to 15 ft.lbs.) 26*
1
*Use medium strength
thread sealant (i.e. Loctite
242) on threads.
9
3
5
Customer Service
1-800-445-3988
17
8
*Fluid Tip
(Torque to
15-20 ft.lbs.)
4
(See Detail #8)
DETAIL #8
Fan Air Port
19
Center
Air Port
12
3-Piece Needle
Packing Assembly
27
20
192186 (PRI-5033-101)
Air Cap Test Kit
24
23
22
21
28
25
29
30
31
Ind.
Ref. OrderParts
No.
No.
Model No.
Description
Req’d.
1
—
2 191972
3 192042
4 192187
5
•6 192179
7 192178
•8 192109
9 190893
10 192050
11 192054
•12 190161
13
—
•14
—
•15
—
16 190894
17 192043
18 192139
•19
—
•20
—
21
—
•22
—
•23
—
•24
—
25 190780
26 190287
27
—
28
—
29 190889
30
—
31 191943
•32 190181
•33
—
•34
—
•35
—
36 192229
37 192219
—
Primer Air Cap
JGA-156-K10
Spring Clip (Kit of 10)
GTI-3
Air Cap Retaining Ring
PRI-407-101
Primer Air Cap and Retaining Ring
See Chart 1
Fluid Tip
GTI-33-K5
Baffle Seal (Kit of 5)
GTI-425
Baffle Assembly
JGA-4035-K5
Packing (Kit of 5)
34411-122-K10 Packing Nut
GTI-404
Spreader Valve
GTI-413
Fluid Needle
JGS-72-K10
Gasket Kit (Teflon) (Kit of 10) —
Body Bushing
—
Fluid Needle Spring
—
Spring Pad
MBD-19-K10
Spring and Pad (Kit of 10)
GTI-414
Needle Adjusting Screw
KK-5059Bushing, Spring, Pad and Knob Kit
—
Air Valve Spring
—
Air Valve
—
Air Valve Body
—
U Cup Seal
—
Washer
—
Snap Ring
JGS-449-1
Air Valve Assembly P-MB-51
Air Inlet Nipple1/4" NPS(M)
—
Trigger Stud Screw
—
Trigger Stud
JGS-478
Stud and Screw Kit
—
Trigger
JGS-477-1
Trigger, Stud, Screw Kit
KGP-13-K5
Fluid Cup Gasket (Kit of 5)
—
Retaining Clip
—
Seal
—
Pin
GTI-428-K5
Clip, Seal & Pin Kit (5 Each)
—
Gun Holder, Coated (Optional)
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Chart 1
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192124 GTI-213-12 .047 1.2
192134 GTI-213-13 .051 1.3
192044 GTI-213-14 .055 1.4
192135 GTI-213-15 .059 1.5
192045 GTI-213-16 .063 1.6
192046 GTI-213-18 .070 1.8
192047 GTI-213-20 .079 2.0
192132 GTI-213-22 .086 2.2
NOTE: See page 44
for GFC-502 Cup parts
breakdown.
•NOTE: Gun Repair Kit 192227 (KK-5058-2)
Contains:
Ref. No.Description
6
Baffle Seal
8
Packing
12
Gasket Kit
14
Fluid Needle Spring
15
Spring Pad
19
Air Valve Spring
20
Air Valve
22
U Cup Seal
23
Washer
24
Snap Ring
32
Fluid Cup Gasket
33
Retaining Clip
34
Seal
35
Pin
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
•192227 (KK-5058-2) Gun Repair Kit
includes a quantity of necessary parts.
Suffixes: -K5, -K10 designate kits of
multiple parts. Example: JGA-4035-K5
is a kit of 5 packings.
PARTS BREAKDOWN • 39
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-511
SRi HVLP
Gravity Feed
Spot Repair Gun
170178 (SRI-630G-08)
170177 (SRI-630G-10)
802150 (SRI-631G-10)
22
23
12
24
6
11
10
4
Fluid Tip 8
(Torque to
6-7 ft.lbs.)
27
7
1
5
9
3
Fan Air Port
Center Air
Port
13
14
19
2
15
8
192320 (SRI-5033-215)
Air Cap Test Kits
16
26
17
21
Air Inlet Nipple
18
25
(Torque to 15 ft.lbs.) 20
Ind.
Ref. OrderParts
No. No.
Model No.
Description
Req’d.
1 192318
SRI-407-215
2
—
—
• 3 192203
SRI-35-K5
4
—
See Chart 1
• 5 192196
SRI-6-K5
6 192319
SRI-415 7 192199
SRI-17-K
• 8
—
—
• 9 192209
SRI-411-K3
10
—
See Chart 1
• 11
—
—
12 192201
SRI-19-K2
13 192207
SRI-404-K
• 14
—
—
15
—
—
• 16
—
—
17
—
—
18 192197
SRI-9
19 192210
SRI-412
20 192206
SRI-402
21 192317
SRI-40
*22 192191
SRI-478-K12
23 54-4458
54-4458
24 54-4539
54-4539
• 25
—
—
26 192190
SRI-51-K12
27 192219
—
*Lids – 4 ea. Red, Yellow & Green
40 • PARTS BREAKDOWN
Air Cap/Retaining Ring-HVLP
Retaining Ring
Air Cap Seal Kit (5)
Fluid Tip & Seal Kit
Separator Kit (5)
Spreader Valve Assembly
Body Bushing Kit
Seal
Needle Packing Kit (3 Packings & 1 Nut)
Fluid Needle
Needle Spring
Needle Adjusting Knob Kit (2)
Air Valve Assembly
Air Valve Spring
Air Valve Stem Assembly
Air Valve Seal
Air Valve Body
Trigger (SRI)
Trigger Stud & Screw Kit
Air Control Valve
Air Inlet Adapter
Disposable Cup & Lid Kit (12)
Cup & Lid Kit (Alum. – 1 ea.)
Lid Kit (Kit of 3 for Alum. Cup)
Wrench (SRi)
Funnel Kit (12)
Gun Holder, Coated
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Use medium strength thread sealant
(i.e. Devcon #2242 Blue, or equal)
on threads.
Chart 1
Fluid Tip
Order No.
192193
192194
802151
Fluid Tip
Model No.
SRI-2-08-K
SRI-2-10-K
SRI-2-12-K
Fluid Needle Fluid NeedleTip Size I.D.
Order No. Model No.
in.mm
192204
SRI-37
.0310.8
192195
SRI-3
.0391.0
192195
SRI-3
.0471.2
• NOTE: Gun Repair 192211 (SRI-426)
Contains:
ef. No.Description
R
3
Air Cap Seal
5
Separator
8
Seal
9
Needle Packing
11
Needle Spring
14
Air Valve Spring
16
Air Valve Seal
25
Wrench
Qty.
1
1
2
1
1
1
1
1
NOTE: For regulatory compliance
and best spray performance, the
air cap, spreader valve, and air inlet
parts are not interchangeable.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-362
16
JGA HVLP
Gravity Feed
Spray Gun
®
14
18
13
32
5
36
3
1
7
5
4
4
2
Center
Air Port
Fluid Tip
(Torque to
15-20 ft.lbs.)
192309 (AV-5033-350)
Air Cap Test Kit
8
9
(See DETAIL #8)
19
24
23
22
21
Air Cap
Spring Clip (Kit of 10)
Air Cap Retaining Ring
Air Cap and Retaining Ring
Fluid Tip
Baffle Assembly
Baffle Seal (Kit of 5)
Packing (Kit of 5)
Packing Nut (Kit of 10)
Spreader Valve
Fluid Needle
Gasket Kit (Teflon) (Kit of 10)
Body Bushing
Fluid Needle Spring
Spring Pad
Spring and Pad (Kit of 10)
Needle Adjusting Screw
Bushing, Spring, Pad and Knob Kit
Air Valve Spring
Air Valve
Air Valve Body
U Cup Seal
Washer
Snap Ring
Air Valve Assembly Air Inlet Nipple 1/4" NPS(M)
Trigger Stud Screw
Trigger Stud
Stud and Screw Kit
Trigger
Trigger, Stud, Screw Kit
Cup Gasket (Blue) (Kit of 5)
Retaining Clip
Seal
Pin
Clip, Seal & Pin Kit (5 Each)
Gun Holder, Coated
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
28
27
25
29
37
Ref.Ind. Parts
No.
Order No.
Model No.Description
Required
—
JGA-156-K10
GTI-3
AV-440-350
See Chart 1
GTI-425
GTI-33-K5
JGA-4035-K5
34411-122-K10
GTI-404
GTI-413
JGS-72-K10
—
—
—
MBD-19-K10
GTI-414
KK-5059
—
—
—
—
—
—
JGS-449-1
P-MB-51
—
—
JGS-478
—
JGS-477-1
KGP-13-K5
—
—
—
GTI-428-K5
—
Use medium strength thread sealant
(i.e. Devcon #2242 Blue, or equal)
on threads.
12
20
3-Piece Needle Packing
Assembly
—
191972
192042
192308
See Chart 1
192178
192179
192109
190893
192050
192054
190161
—
—
—
190894
192043
192139
—
—
—
—
—
—
190780
190281
—
—
190889
—
191943
192151
—
—
—
192229
192219
*26 Air Inlet Nipple
1/4" NPS(M)
(Torque to 15 ft.lbs.)
31
DETAIL #8
1
2
3
4
5
6
•7
•8
9
10
11
•12
13
•14
•15
16
17
18
•19
•20
21
•22
•23
•24
25
26
27
28
29
30
31
•32
•33
•34
•35
36
37
33 34 35
11
6
10
12
110269 (JGA-635G-14)
Fan
Air Port
17
15
30
Chart 1
•NOTE: Gun Repair Kit 192227 (KK-5058-2)
Contains:
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192124 GTI-213-12 .047 1.2
192134 GTI-213-13 .051 1.3
192044 GTI-213-14 .055 1.4
192135 GTI-213-15 .059 1.5
192045 GTI-213-16 .063 1.6
192046 GTI-213-18 .070 1.8
192047 GTI-213-20 .079 2.0
192132 GTI-213-22 .086 2.2
Ref. No.Description
7
Baffle Seal
8
Packing
12
Gasket
14
Fluid Needle Spring
15
Spring Pad
19
Air Valve Spring
20
Air Valve
22
U Cup Seal
23
Washer
24
Snap Ring
32
Fluid Cup Gasket
33
Retaining Clip
34
Seal
35
Pin
NOTE: See page 44
for GFC-502 Cup parts
breakdown.
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
• A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun
repair and should be kept on hand for service convenience.
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
PARTS BREAKDOWN • 41
Customer Service
1-800-445-3988
Refer to Part Sheet: SBBI-2-181
Model M1-G HVLP
Gravity Feed Spray Gun
24 (Optional)
901210 (6924-0000-0)
8
10
9
25
23
6
14
Must be replaced
whenever #4 is
removed
Optional
Test Air Nozzle
& Gauge
900838 (54-4356)
13
12
5
4
(93P air nozzle)
16
11
11
12
15
7
3
17
2
22
(See Chart 2)
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
900636
See Chart 1
See Chart 2†
900848†
900850▲
●
●
900843†
▲
▲
▲ ★
★
▲❋
900623▲
▲❋
900640†
900858
900659
900990†
900841
900851▲
●
192151▲
900712
192219
54-3531
See Chart 1
See Chart 2†
54-4368 †
54-4369-5▲
●
●
54-4364 †
▲
▲
▲ ★
★
▲❋
54-3512 ▲
▲❋
54-3541†
54-4382
54-3606
54-768 †
54-4360
54-4370▲
●
KGP-13-K5▲
54-3918 192219
5
9
10
11
13
Seal
Retaining Ring
Air Nozzle
Fluid Nozzle
Head Insert
Head Insert Seal Ring (Kit of 5)
Trigger Stud
Trigger Screw
Side Port Control Assembly
Retaining Ring
O-Ring
O-Ring
Seal Retainer
Spring, Yellow
Spindle Assembly
Spring, Blue
Housing
ABSS Needle
Material Valve Control Knob
Air Connection
Trigger
Seal Cartridge Assembly
Valve Spindle Cap
Cup Gasket (Kit of 5)
Wrench (Optional)
Gun Holder, Coated
Retaining Ring
O-Ring
O-Ring
Spring, Yellow
42 • PARTS BREAKDOWN
Qty.
1
1
1
2
1
15
19
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
▲ NOTE: Gun Repair Kit 900847 (54-4367-1) Contains:
Ref. No.Description
18
20
(See Chart 1)
Order
ModelParts
No.No.No.Description
Req’d
21
Ref. No.Description
14
Spindle
15
Spring, Blue
21
Seal Cartridge
23
Cup Gasket
Qty.
1
2
1
1
Chart 1
❋Spring Kit 900927 (54-5225)
No.Description
13
15
Spring, Yellow
Spring, Blue
Qty.
1
2
Includes
Air Nozzle
Ring
Order No.
92P
NO 900371 (46-9505)
93P
NO 900361 (46-9300)
★O-Ring & Retainer Kit 900926 (54-5224)
No.Description
11
12
O-Ring
Seal Retainer
Qty.
2
2
†Torquing Information
Fluid Nozzle
Head Insert
Side Port
Housing
Air Connection
Fluid
OrderI.D. Size
NozzleNo.In. MM
92 900311 (45-9200) .046 1.2
No.DescriptionTorque
3
4
8
16
19
Chart 2
10-12 Ft. Lb.
20-23 Ft. Lb.
4-6 Ft. Lb.
15-17 Ft. Lb.
15-17 Ft. Lb.
93 900313 (45-9300) .052 1.3
94 900314 (45-9400) .055 1.4
97 900321 (45-9700) .070 1.8
● Screw, Stud & Cap Kit 900925 (54-5223)
No.Description
6
7
22
Trigger Stud
Trigger Screw
Valve Spindle Cap
Qty.
1
1
1
NOTE: See page 44
for GFC-502 Cup parts
breakdown.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-609
FinishLine 3
Gravity Feed Spray Gun
™
8
611106 (FLG-643), 611110 (FLG-653G-13),
611109 (FLG-651G-13), 611112 (FLG-653-15)
802099 (FLG-645)
12
11
7
10
9
14
11
13
5
6
3
3
17
18
4
16
15
2
2
Fan
Air Port
Center
Air Port
1
24
26
Fluid Tip
(Torque to
15-20 ft-lbs.)
519210 (FLG-463)
Air Cap Test Kit
For HVLP Gun
25
22
23
21
20
Air Inlet Fitting 1/4˝ NPS(M)
(Torque to 15 ft-lbs.)
Use medium strength thread sealant
(i.e. Devcon #2242 Blue,
or equal) on threads.
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1 690017 FLG-301
2 See Chart 1 See Chart 1
3
—
—
•4 690020 FLG-304-K5
5 See Chart 2 See Chart 2
6 690021 FLG-305
7 192151 KGP-13-K5
8 690022 FLG-308
•9
—
—
10
—
—
11 690027 FLG-483
12 690023 FLG-311
•13
—
—
14
—
—
•15
—
—
•16
—
—
17
—
—
18 690030 FLG-487
19 690026 FLG-322
•20
—
—
21
—
—
•22
—
—
23 690029 FLG-485
•24
—
—
25
—
—
26 690028 FLG-484
27 192219
—
Retaining Ring
Air Cap
Fluid Tip
Fluid Tip Seal (Kit of 5)
Fluid Tip & Seal Kit
Baffle
Cup Gasket Kit (Kit of 5)
Spreader Adjustment Valve
Seal
Bushing
Seal, Bushing, Spring & Knob Kit
Fluid Needle
Needle Spring
Needle Adjusting Knob
Air Valve
Air Valve Spring
Air Valve Cap
Air Valve Kit
Air Inlet Fitting
Trigger Screw
Trigger
Trigger Stud
Trigger, Stud & Screw Kit
Needle Packing
Needle Packing Nut
Needle Packing (3) and Nut (1) Kit
Gun Holder, Coated
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
27
19
Chart 1
Chart 2
Ref. No. 2
Air Cap
Order No. Model No. Application
Ref. No. 5
Fluid
Fluid Tip & Seal KitTip
Order No. Model No. Size
690000
690001
FLG-1-1 Conventional
FLG-1-3
HVLP
•NOTE: Repair Kit 690031
(FLG-488) Contains:
Ref. No.Description
4
Fluid Tip Seal
9
Seal
13
Needle Spring
15
Air Valve
16
Air Valve Spring
20
Trigger Screw
22
Trigger Stud
24
Needle Packing
Qty.
1
1
1
1
1
1
1
1
690032
690018
690033
690019
FLG-302-13K
FLG-302-15K
FLG-302-18K
FLG-302-22K
1.3
1.5
1.8
2.2
NOTE: See page 44 for
GFC-502 Cup parts breakdown.
•A quantity of necessary parts is included in Repair Kit 690031 (FLG-488) for complete gun
repair and should be kept on hand for service convenience.
PARTS BREAKDOWN • 43
Customer Service
1-800-445-3988
Refer to Service Bulletins: SB-4-043 (GFC-502), SB-4-261 (GFC-501), and
Refer to Part Sheets: 77-2739 (81-381), 77-2719 (54-4458)
Gravity Cups & Cup Liners
120175 (GFC-502)
Gravity Feed Cup/
Aluminum
2
3
190252 (GFC-501)
Gravity Feed Cup/
Acetal
2
3
Gravity Cup Detail
Drain Hole
4 or
4A
4 or
4A
Cup Fitting
Filter
1
1
Piercing Tool
Bushing
Liner
Gun Body
Piercing Tool
Bushing
5
Cups include one E-Z Liner gravity cup liner installed,
plus liners and bushings, and one insertion tool. Use of
E-Z Liners saves cleanup time and solvent.
Liner
5
Order OMX-70-K48 (190966), kit of 48 liners, and
bushings, plus insertion tool.
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
*4
•4A
◊+5
1
2
3
*4
•4A
◊+5
120175
190944
190181
190731
192151
190966
GFC-502
GFC-404-K2
KGP-5-K5
KGP-12-K5
KGP-13-K5
OMX-70-K48
Aluminum Gravity Feed Cup (1 Liter)
Disposable Lid Kit (Kit of 2)
Filter Kit (Kit of 5)
Cup Gasket (White) (Kit of 5) For GFG/GFHV
Cup Gasket (Blue) (Kit of 5) For GTi and Finishline
Disposable Liner Kit (Kit of 48)
1
1
1
1
1
*For GFG/GFHV guns (White)
•For GTI, FLG, M1-G, PRI and GFG Plus (Blue)
+Kit includes 1 piercing tool, necessary liners and drain bushings.
◊Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray,
Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup.
900875 (54-4458)
4 oz. Aluminum Cup
190252
190225
190181
190731
192151
190966
GFC-501
GFC-402
KGP-5-K5
KGP-12-K5
KGP-13-K5
OMX-70-K48
◊Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray,
Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup.
2
1
192191 (SRI-478-K12)
4 oz. Disposable
Nylon Cup & Lid Kit
Contains 12 Cups and 12 Lids
(4 ea. Red, Yellow & Green)
1
Ref. Order ModelInd.Parts
No.No.No.Description
Required
Ref. Order ModelInd.Parts
No.No.No.Description
Required
1
2
1
2
900875 54-4458 Gravity Feed Cup Assembly (4 oz.)
900902 54-45394 Ounce Cup Lid Assembly (Kit of 3)
44 • PARTS BREAKDOWN
1
1
1
1
1
1
1
Included in GFC-402 Cup Lid Assembly
*For GFG/GFHV guns (White)
•For GTI, FLG, M1-G, PRI and GFG Plus (Blue)
+ Kit includes 1 piercing tool, necessary liners and drain bushings.
901430 (81-381)
8 oz. Aluminum Cup
2
Cup Assembly, 20 oz. Acetal
Cup Lid Assembly
Filter (Kit of 5)
Cup Gasket (White) (Kit of 5) For GFG/GFHV
Cup Gasket (Blue) (Kit of 5)
Disposable Liner Kit (Kit of 48)
901430 81-381 Gravity Feed Cup Assembly (8 oz.)
900787 54-4251Cup Cover Kit
1
1
Refer to Service Bulletin: SB-2-475
18
PLUS High Efficiency
Pressure Feed
TM
14
12
Suction Feed
110265 (JGA-670)
4
16
13
11
110266 (JGA-570-10)
110272 (PLUS-514P-12)
7
38
5
2
1
DETAIL #8
3-Piece Needle Packing
Assembly
22
24 23
21
19
20
Air Inlet Nipple
1/4" NPS(M)
26* (Torque to 15 ft. lbs.)
Air Cap
Spring Clip (Kit of 10)
Air Cap Retaining Ring
#410 Air Cap and Retaining Ring
Fluid Tip
Baffle Seal (Kit of 5)
Baffle Assembly
Packing (Kit of 5)
Packing Nut
Spreader Valve
Fluid Needle
Gasket Kit (Teflon) (Kit of 10)
Body Bushing
Fluid Needle Spring
Spring Pad
Spring and Pad (Kit of 10)
Needle Adjusting Screw
Bushing, Spring, Pad and Knob Kit
Air Valve Spring
Air Valve
Air Valve Body
U Cup Seal
Washer
Snap Ring
Air Valve Assembly Air Inlet Nipple 1/4" NPS(M)
Trigger Stud Screw
Trigger Stud
Stud and Screw Kit
Trigger
Trigger Stud, Screw Kit
Fluid Inlet Gasket (Teflon)
Locknut
Fluid Inlet Adapter
Fluid Inlet, Gasket, Nut Kit
Retaining Clip
Seal
Pin
Clip, Seal & Pin (Kit of 5 Each)
Plug
Air Adjusting Valve (Optional)
12
40
32
33
34*
25
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
—
JGA-156-K10
GTI-3
—
See Chart 2 or 3
GTI-33-K5
GTI-425
JGA-4035-K5
34411-122-K10
GTI-405
See Chart 2 or 3
JGS-72-K10
—
—
—
MBD-19-K10
GTI-414
KK-5059
—
—
—
—
—
—
JGS-449-1
P-MB-51
—
—
JGS-478
—
JGS-477-1
—
—
—
JGA-4042
—
—
—
GTI-428-K5
JGA-132
GTI-415
37
39
6
9
Fluid Tip
8
(Torque to 15- (See Detail)
20 ft. lbs.)
1
—
2
191972
3
192042
4
—
5
•6
192179
7
192178
•8
192109
9
190893
10
192051
11
•12
190161
13
—
•14
—
•15
—
16
190894
17
192043
18
192139
•19
—
•20
—
21
—
•22
—
•23
—
•24
—
25
190780
26
190287
27
—
28
—
29
190889
30
—
31
191943
•32
—
33
—
34
—
35
190888
•36
—
•37
—
•38
—
39
192229
40
190828
41
192228
10
36
3
17
15
Customer Service
1-800-445-3988
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
*Use medium strength thread
sealant (i.e. Devcon #2242 Blue,
or equal) on threads.
35
Fluid Inlet Nipple
3/8" NPS(M)
(Torque to 20-25 ft.
28
27
41
(Optional)
29
31
30
Chart 1 (Suction/Pressure)
No. on Air Cap Air Cap Order No.
410
192174
414
192312
Chart 2 (Suction)
Fluid Fluid
Air Cap Model No.Type of Delivery
AV-440-410
Suction or Pressure
AV-440-414
Pressure
Chart 3 (Pressure)
Fluid Fluid
NeedleNeedle
Order No. Model No.
192054 GTI-413
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192215 AV-213-10
NR NR
192168 AV-213-12
NR NR
192170 AV-213-14 .055 1.4
192172 AV-213-16 .063 1.6
192173 AV-213-18 .070 1.8
NeedleNeedle
Order No. Model No.
192311 GTI-449-12
Fluid Tip Fluid TipTip Size I.D.
Order No. Model No.
in. mm
192215 AV-213-10 .039 1.0
192168 AV-213-12 .047 1.2
192170 AV-213-14 .055 1.4
192172 AV-213-16
NR NR
192173 AV-213-18
NR NR
NR = Not Recommended
•NOTE: Gun Repair Kit 192227
(KK-5058-2) Contains:
NR = Not Recommended
Ref. No.Description
Qty.
6
Baffle Seal
1
8
Packing
1
12
Gasket Kit
2
14
Fluid Needle Spring 1
15
Spring Pad
1
19
Air Valve Spring
1
20
Air Valve
1
22
U Cup Seal
1
23
Washer
1
24
Snap Ring
1
32
Fluid Cup Gasket
1
36
Retaining Clip
1
37
Seal
1
38
Pin
1
Setup Information by Paint Brand: Request
DeVilbiss paint company recommendation
chart or consult your paint supplier
specifications for the material being sprayed.
NOTE: See page 52 for TGC-545
Suction Feed Cup parts breakdown.
PARTS BREAKDOWN • 45
Refer to Service Bulletin: SB-2-473 or SB-2-199
18
GTi Millennium HVLP
Pressure/Suction Feed
®
170159 (GTI-520P-11),
170165 (GTI-546P-14),
170161 (GTI-620S)
1 2
Air Cap
Spring Clip (Kit of 10)
Air Cap Retaining Ring
Air Cap and Retaining Ring
Fluid Tip
Baffle Seal (Kit of 5)
Baffle Assembly
Packing (Kit of 5)
Packing Nut
Spreader Valve
Fluid Needle
Gasket Kit (Teflon) (Kit of 10)
Body Bushing
Fluid Needle Spring
Spring Pad
Spring and Pad (Kit of 10)
Needle Adjusting Screw
Bushing, Spring, Pad & Knob Kit
Air Valve Spring
Air Valve
Air Valve Body
U Cup Seal
Washer
Snap Ring
Air Valve Assembly Air Inlet Nipple 1/4" NPS(M)
Trigger Stud Screw
Trigger Stud
Stud and Screw Kit
Trigger
Trigger Stud, Screw Kit
Fluid Inlet Gasket (Teflon)
Locknut
Fluid Inlet Adapter
Fluid Inlet, Gasket, Nut Kit
Retaining Clip
Seal
Pin
Clip, Seal & Pin (Kit of 5 Each)
Air Cap Cleaning Kit
• 192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts.
+ Use medium strength thread sealant (i.e. Devcon #2242 Blue or equal) on threads.
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
46 • PARTS BREAKDOWN
(See
Detail #8)
40
Consists of:
2 brushes & 1 wirepick.
Helps keep air cap clean
and performing properly.
NOTE: Included with GTI-620S
and GTI-520P models only.
9
32
22 21
24 23
—
JGA-156-K10
GTI-3
See Chart 1
See Chart 2 or 3
GTI-33-K5
See Chart 1
JGA-4035-K5
34411-122-K10
GTI-405
See Chart 2 or 3
JGS-72-K10
—
—
—
MBD-19-K10
GTI-414
KK-5059
—
—
—
—
—
—
JGS-449-1
P-MB-51
—
—
JGS-478
—
JGS-477-1
—
—
—
JGA-4042
—
—
—
GTI-428-K5
KK-5060
8
Fluid Tip
(Torque to
15-20 ft.lbs.)
19
26*
12 33
28
34+
25
Ref.Ind. Parts
No. Order No.
Model No.Description
Required
—
191972
192042
See Chart 1
See Chart 2 or 3
192179
See Chart 1
192109
190893
192051
See Chart 2 or 3
190161
—
—
—
190894
192043
192139
—
—
—
—
—
—
190780
190287
—
—
190889
—
191943
—
—
—
190888
—
—
—
192229
192140
39
6
192140 (KK-5060)
Air Cap Cleaning Kit
20
1
2
3
4
5
• 6
7
• 8
9
10
11
•12
13
•14
•15
16
17
18
•19
•20
21
•22
•23
•24
25
+26
27
28
29
30
31
•32
33
+34
35
•36
•37
•38
39
40
36 37 38
5
192137 (GTI-5033-2000)
#2000 Cap
191574 (KK-5033-46MP)
#46MP Cap
Air Cap Test Kit
15
10
7
3
3-Piece Needle Packing
Assembly
14
11
4
DETAIL #8
13
12
Customer Service
1-800-445-3988
17
16
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
27
35
29
Air Inlet Nipple
1/4″ NPS(M)
(Torque to 15 ft. lbs.)
31
*Use medium strength thread
sealant (i.e. Devcon #2242
Blue, or equal) on threads.
30
Fluid Inlet Nipple,
3/8˝ NPS(M)
(Torque to
20-25 ft. lbs.)
Chart 1 (Air Cap and Baffle Combinations)
No. Stamped on Parts
Set
Air Cap
Part No.
Baffle
2000
46MP
Ref. No. 4
Air Cap
(Not Stamped) GTI-407-2000
46
CFM@ Cap Pressure
Ref. No. 7
Baffle Assy.
2 PSI 4 PSI 6 PSI 8 PSI 10 PSI
GTI-425
7.3
10.4 12.8 14.7 16.5
GTI-407-46MP *JGPV-401-46-50 8.5
13.0 16.5 19.8 22.5
NOTE: Baffle Seal NOT used with GTI-546P gun (46MP air cap).
Chart 2 (Suction)
Chart 3 (Pressure)
Fluid Needle Fluid Needle
Order No.
Model No.
Fluid Tip and NeedleTip Size I.D.
Order No. Model No.
in. mm
191517 JGA-4045-FF .055 1.4
191518 JGA-4045-FX .043 1.1
192054
GTI-413
Fluid Tip
Order No.
Fluid TipTip Size I.D.
Model No.
in. mm
192124
192134
192044
192135
192045
192046
192047
192132
GTI-213-12
GTI-213-13
GTI-213-14
GTI-213-15
GTI-213-16
GTI-213-18
GTI-213-20
GTI-213-22
.047
.051
.055
.059
.063
.070
.079
.086
1.2
1.3
1.4
1.5
1.6
1.8
2.0
2.2
•NOTE: Gun Repair Kit 192227
(KK-5058-2) Contains:
Ref. No.Description
6
Baffle Seal
8
Packing
12
Gasket Kit
14
Fluid Needle Spring
15
Spring Pad
19
Air Valve Spring
20
Air Valve
22
U Cup Seal
23
Washer
24
Snap Ring
32
Fluid Cup Gasket
36
Retaining Clip
37
Seal
38
Pin
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
Fluid Tip and Needle Reference
If this No. If this No.
Matched Fluid
is on Needle, is on Tip,Tip and Needle
order
order
Assembly
JGA-402-FF
JGA-402-FX
AV-2120-FF
AV-2120-FX
JGA-4045-FF
JGA-4045-FX
NOTE: See page 52 for TGC-545
Suction Cup parts breakdown.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-259
JGA Pressure/Suction Feed
®
18
12
11
4
13
15
14
17
16
10
6
7
OR
36
5
4
37
38
39
* U se medium strength thread
3
1
Fluid Tip
(Torque to
15-20 ft. lbs.)
2
8
sealant (i.e. Devcon #2242
Blue, or equal) on threads.
9
(See DETAIL)
25
DETAIL # 8
3-Piece Needle
Packing Assembly
24 23 22
21
20
19 12
35
40
32
33
*34
28
27
Fluid Inlet Nipple
3/8" NPS(M)
(Torque to 20-25 ft. lbs.)
29
Ref. OrderInd. Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
• 7
• 8
9
10
11
• 12
13
• 14
• 15
16
17
18
• 19
• 20
21
• 22
• 23
• 24
25
26
27
28
29
30
31
• 32
33
34
35
• 36
• 37
• 38
39
40
41
—
191972
192042
—
—
192178
192179
192109
190893
192051
—
190161
—
—
—
190894
192043
192139
—
—
—
—
—
—
190780
190287
—
—
190889
—
191943
—
—
—
190888
—
—
—
192229
190828
192228
—
Air Cap
JGA-156-K10
Spring Clip (Kit of 10)
GTI-3
Air Cap Retaining Ring
See Chart 1
Air Cap & Retaining Ring See Charts 1 & 2 Fluid Tip
GTI-425
Baffle Assembly
GTI-33-K5
Baffle Seal (Kit of 5)
JGA-4035-K5
Packing (Kit of 5)
34411-122-K10 Packing Nut (Kit of 10)
GTI-405
Spreader Valve Assembly
See Chart 1
Fluid Needle
JGS-72-K10
Gasket (Teflon) (Kit of 10) —
Body Bushing
—
Fluid Needle Spring
—
Spring Pad
MBD-19-K10
Spring & Pad (Kit of 10)
GTI-414
Needle Adjusting Screw
KK-5059
Bushing, Spring, Pad & Knob Kit
—
Air Valve Spring
—
Air Valve
—
Air Valve Body
—U Cup Seal
—
Washer
—
Snap Ring
JGS-449-1
Air Valve Assembly
P-MB-51
Air Inlet Nipple 1/4" NPS(M) —
Trigger Stud Screw
—
Trigger Stud
JGS-478Stud & Screw Kit (Kit includes 3 Studs & 5 Screws) —
Trigger
JGS-477-1
Trigger, Stud & Screw Kit
—
Fluid Inlet Gasket (Teflon)
—
Locknut
—
Fluid Inlet Adapter
JGA-4042
Fluid Inlet, Gasket & Nut Kit
—
Retaining Clip —
Seal —
Pin GTI-428-K5
Clip, Seal & Pin Kit (5 Each)
JGA-132
Plug
GTI-415
Air Adjusting Valve (Optional) 1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
• NOTE: Gun Repair Kit 192227
(KK-5058-2) Contains:
*26
Air Inlet Nipple
1/4" NPS(M)
(Torque to
15 ft. lbs.)
Ref. No.Description
Qty.
7
Baffle Seal
1
8
Packing
1
12
Gasket (Teflon)
2
14
Fluid Needle Spring 1
15
Spring Pad
1
19
Air Valve Spring
1
20
Air Valve
1
22
U Cup Seal
1
23
Washer
1
24
Snap Ring
1
32
Fluid Inlet Gasket
1
36
Retaining Clip
1
37
Seal
1
38
Pin
1
41 (Optional)
30
31
CHART 1 – AIR CAPS, FLUID TIPS, FLUID NEEDLES & APPLICATIONS
No. on
Air Cap
Order No.
Suction Feed
Air Cap
With Ring (Ref.
No. 4)
Type of
Fluid
Delivery
80
190230
MB-4039-80
SUCTION
192054
GTI-413
AV-213-16
OR
AV-213-18
9000
199000
AV-440-9000
SUCTION
OR
PRESSURE
192054
GTI-413
AV-213-16
OR
AV-213-18
765
192310
AV-440-765
777
192066
AV-440-777
Pressure Feed
Fluid Needle Fluid Tips Fluid Needle Fluid Tips
(Ref. No. 11)
Used
(Ref. No. 11)
Used
(Ref. No. 5)
(Ref. No. 5)
192311
GTI-449-12
AV-213-10
OR
AV-213-12
PRESSURE
192311
GTI-449-12
AV-213-12
PRESSURE
192311
GTI-449-12
AV-213-14
CHART 2 – FLUID TIPS
Fluid Tip Fluid TipTip SizeI.D.Type of Fluid
Order No. Model No.
(in.) (mm)Delivery
192215
192168
192170
192172
192173
AV-213-10
AV-213-12
AV-213-14
AV-213-16
AV-213-18
.039
.047
.055
.063
.070
1.0
1.2
1.4
1.6
1.8
Pressure Feed
Pressure Feed
Pressure Feed
Suction Feed
Suction Feed
NOTE: See
page 52 for
TGC-545
Suction Feed
Cup parts
breakdown.
• A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun
repair and should be kept on hand for service convenience.
Suffixes: -K5 designates kit of multiple parts.Example: JGA-4035-K5 is a kit of 5 packings.
PARTS BREAKDOWN • 47
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-2316
Model 2001
Conventional Suction Feed Gun
901198 (6211-4307-9)
901200 (6211-4308-8)
19
24
21 22
20
18
23
26
25
24
17
27
16 ■
15
14
13 ❋
31
30
29
32
10
6
11
1
5
9
8
7
2
4
Order
ModelParts
No.No.No.Description
Required
‑
1
2
3
4
5
6
7
8
9
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
900990
900455
▲
900474
▲
▲
See 4
▲
901451
900986▲
▲
901059
Chart 1
Chart 2
900997▲
900599
900938■
▲●
900522
900598
See 19 ▲
See 19
See 19 ▲
See 19 ▲
See 19
See 19
See 19
900393
▲✖
▲
54-768
54-1050
▲
54-1236
▲
▲
See 4
▲
82-135-5
54-764-5▲
▲
56-164
Chart 1
Chart 2
54-918-5▲
54-3348
54-710 ■
▲●
54-1780
54-3347
See 19 ▲
See 19
See 19 ▲
See 19 ▲
See 19
See 19
See 19
47-56500
▲✖
▲
48 • PARTS BREAKDOWN
Connection
Trigger
Spring
Air Valve Assembly
Valve Stem Assembly
O-Ring
Valve Body
Packing
Nut (Kit of 5)
Fluid Packing (Standard) (Kit of 5)
Packing-Teflon (Optional)
Nut Air Nozzle & Ring
Fluid Nozzle
Gasket
Head
Screw
Screw
Quick Change Side Port Control (Optional)
Side Port Control
Pin
Washer
Spring
Packing
Washer Body
Screw
#565 Needle Spring
O-Ring
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
▲ NOTE: Gun Repair Kit 901175 (6-229)
Contains:
Ref. No.Description
3
Spring
5
Valve Stem
6
O-Ring
8
Packing
10A
Packing
10B
Packing-Teflon
14
Gasket
17
Screw
20
Pin
22
Spring
23
Packing
28
Spring
29
O-Ring
32
Stud
33
3
12
28 ✖
Qty.
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Order
ModelParts
No.No.No.Description
Required
30
31
32
33
900442
900437
▲●
901455
901431
54-1013
54-1007
▲●
82-221
5-476 Body
Control Screw
Stud
Flat Brush
Fluid Nozzle Wrench (Optional)
1
1
1
1
■901294 (73-165) Allen Wrench for #16 (Optional).
✖900487 (54-1372) Heavy Duty Spring (Optional).
❋Conventional open end or other standard wrenches are not suitable for removing or
reinserting the fluid nozzle. Wrench 5-476, available from Binks is recommended.
●Screw & Stud Kit 900930 (54-5228)
No.Description
17
32
Qty.
Screw
Stud
Chart 1
1
1
Air Nozzle & Ring
Order No.
66SD
900345 (46-6020)
66SK
900351 (46-6082)
Chart 2
Fluid
OrderI.D. Size
NozzleNo.In.
MM
66SS900285 (45-6601).070
1.8
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-1153
Model 7 Conventional Suction Feed Gun
901188 (6100-1808-9),
901189 (6100-1809-2)
17
13
11 12
9 10
8
7
5
40
16
14 15
6
19
4 ❋(41)
3
18
2
1
20
Chart 1
Air Nozzle & Ring
38
39
Order No.
36SD (Std)
900337 (46-3027)
36SK (Std)
900339 (46-3050)
36
35
Chart 2
24
37
22
21
25
26
Fluid
OrderI.D. Size
NozzleNo.In.
MM
36SS900275 (45-3601).070
23
1.8
28
29
30
33
31
34
27
32
Order
ModelParts
No.No.No.Description
Required
Order
ModelParts
No.No.No.Description
Required
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
See Chart 1
See Chart 2
900934
900938
▲●
▲●
900958
▲See 17
See 17
▲
See 17
▲See 17
See 17
See 17
See 17
See 17
900957
▲
900942
900380
See 25
▲
See 25
See 25
900951
900990
900982
900482
▲ 900975
See 32
▲See 32
900483
▲
▲
See Chart 1
See Chart 2
54-707
54-710
▲●
▲●
54-730
▲See 17
See 17
▲
See 17
▲See 17
See 17
See 17
See 17
See 17
54-729
▲
54-717
47-3600
See 25
▲
See 25
See 25
54-724
54-768
54-753
54-1340
▲54-747-5
See 32
▲See 32
54-1341
▲
▲
Air Nozzle & Ring
Fluid Nozzle
Head
Screw
Trigger Screw
Trigger Stud
Stem
Spring
Washer
Packing Spindle
Gasket
Housing
Knob Washer
Screw
Side Port Control
Gasket
Housing
#36 Needle
Screw
Spring
Ring
Body
Fluid Control Assembly
Connection
Trigger
Nut Packing (Kit of 5)
Body
Stem
Air Valve Assembly
Spring
Gasket
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
35
36
37
38
39
40
41
★
★
▲
▲900986
900987
900545
❋901294
901455
★
Sleeve
★
Retainer
▲
Wiper ▲54-764-5
Packing (Kit of 5)
54-765
Nut 54-1989Side Port Control, Quick Change (Optional)
❋73-165Allen Wrench, Gunhead Screw for
#4 (Not Shown; Optional)
82-221Flat Brush (not shown)
▲NOTE: Repair Kit 900851 (6-188)
Contains:
No.Description
5
Screw
6
Stud
8
Spring
10
Packing
12
Gasket
18
Gasket
22
Spring
29
Packing
31
Stem
33
Spring
34
Gasket
37
Wiper
38
Packing
Qty.
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
●Stud & Screw Kit 900928 (54-5226)
No.Description
5
6
Trigger Screw
Trigger Stud
Qty.
1
1
★Sleeve & Retainer Kit 900929 (54-5227)
No.Description
35
36
Sleeve
Retainer
Qty.
1
1
PARTS BREAKDOWN • 49
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-163
EGA Detail Pro
™
110222 (EGA-503-390F)
25
6
24
7
5
23
4
9
8
3
11
Fluid Inlet
1/4″ NPS(M)
10
11
12
13
2
14
1
18
15
16
Air Inlet
1/4″ NPS(M)
19
20
17
21
22
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
*2
3
• 4
• 5
6
*7
*8
9
*10
*11
*12
13
• 14
*15
16
17
18
*19
*20
*21
22
23
24
25
190082
190412
190090
191974
190494
190087
—
—
190495
—
—
—
190081
—
—
190015
190085
—
—
—
—
—
—
190083
190079
EGA-4
Packing Nut 38273-136-K5 Needle Packing (Kit of 5)
EGA-7
Baffle (air distributor)
EGA-4000-FTip, Needle & Gasket (lapped) (includes #14)
EGA-59-K5
Gasket (Kit of 5) (Polyethylene)
EGA-443
Trigger & Stud Assembly
—
Trigger Bearing Stud
—
Air Valve Plunger
EGA-454
Fan Adjustment Assembly – Horn
—
O-Ring
—
Washer
—
Spring EGA-3
Packing Gland
—
Fluid Needle (included in Item 4)
—
Needle Spring AG-16
Needle Adj. Screw
EGA-441
Air Valve Assembly
—
Lock Nut
—
Stem
—
Ball
—
Spring (Kit of 5)
—
Spring Retainer
—
Gun Body Assembly
EGA-40-390
Air Cap For EGA Detail Pro™
EGA-11
Retaining Ring For EGA Detail Pro™
50 • PARTS BREAKDOWN
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NOTE: Repair Kit 190681 (KK-5044)
A complete gun rebuild kit consists of:
•EGA-4000-F (191974)
Fluid Tip, Needle & Gasket consists of:
Ref. No.Description
Qty.
2
Fld. Needle Packing
1
5
Gasket
1
7
Trigger Bearing Stud 1
8
Air Valve Plunger
1
10
O-Ring
1
11
Washer
2
12
Spring
1
15
Needle Spring
1
19
Stem
1
20
Ball
1
21
Spring
1
Ref. Tip Size I.D.
No.DescriptionIn mm Qty.
4 Fluid Tip (F) .039 1.0
1
5 Gasket
1
14 Fluid Needle (F)
1
* A quantity of necessary parts is included
in Gun Repair Kit KK-5044.
Suffixes: -K3, -K5, etc. designates kits of
multiple parts. Example: 38273-136-K5 is a
kit of 5 packings.
NOTE: See page 53 for
TGS-503 Suction Cup parts
breakdown.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-630
FinishLine 3
Conventional Suction Feed
Spray Gun
™
11
13
10
9
12
8
802177 (FLG-641S-15)
Fluid Tip
(Torque to
15-20 ft-lbs.)
7
10
17
5
16
15
6
14
3
4
2
24
23
1
25
22
21
20
19
18
26
Fluid Inlet Fitting 3/8″ NPS(M)
(Torque to 15 ft-lbs)
Use medium strength thread sealant (i.e.
Devcon #2242 Blue, or equal) on threads
Air Inlet Fitting 1/4″ NPS(M)
(Torque to 15 ft-lbs)
Use medium strength thread sealant (i.e.
Devcon #2242 Blue, or equal) on threads
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
690017 FLG-301
2
—
See Chart 1
3
—
—
*4
690020 FLG-304-K5
5­
—
See Chart 2
6
690021 FLG-305
7
690022 FLG-308
*8
—
—
9
—
—
10
690027 FLG-483
11
690023 FLG-311
*12
—
—
13
—
—
*14
—
—
*15
—
—
16
—
—
17
690030 FLG-487
18
690026 FLG-322
*19
—
—
20
—
—
*21
—
—
22
690029 FLG-485
*23
—
—
24
—
—
25
690028 FLG-484
26
—
—
27
—
—
28
—
—
29
802178 FLG-489
Retaining Ring
Air Cap
Fluid Tip
Fluid Tip Seal (Kit of 5)
Fluid Tip & Seal Kit
Baffle Spreader Adjustment Valve
Seal
Bushing
Seal, Bushing, Spring and Knob Kit
Fluid Needle
Needle Spring
Needle Adjusting Knob
Air Valve
Air Valve Spring
Air Valve Cap
Air Valve Kit
Air Inlet Fitting
Trigger Screw
Trigger
Trigger Stud
Trigger, Stud and Screw Kit
Needle Packing
Needle Packing Nut
Needle Packing and Nut Kit (3 Packings and 1 Nut)
Fluid Inlet Fitting
Splash Shield
Lid Gasket
Gasket and Splash Shield Kit
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Chart 1
Air Cap
Chart 2 Fluid Tip & Seal Kits
Air Cap Order No.
690000
Air Cap
Model No. Application
FLG-1-1 Conventional
Fluid Tip &
Seal Kit
Order No.
690032
690018
690033
690019
•NOTE: Repair Kit690031 (FLG-488)
Contains:
Ref. No.Description
4
Fluid Tip Seal
9
Seal
13
Needle Spring
15
Air Valve
16
Air Valve Spring
20
Trigger Screw
22
Trigger Stud
24
Needle Packing
Fluid Tip &
Seal KitTip Size I.D.
Model No. in.mm
FLG-302-13K* .051 1.3
FLG-302-15K* .059 1.5
FLG-302-18K* .070 1.8
FLG-302-22K* .086 2.2
Qty.
1
1
1
1
1
1
1
1
1
1
1
Cam
*A quantity of necessary parts is included in Repair Kit FLG-488 (Order NO. 690031) for complete
gun repair and should be kept on hand for service convenience.
PARTS BREAKDOWN • 51
Refer to Service Bulletins:SB-4-391 (TLC-555 & TGC-545), SB-4-090 (TGS-503) &
SB-4-396 (82-545 & 82-555)
Suction Feed Cups
120012 (TLC-555), 120011 (TGC-545)
901473 (82-545), 901475 (82-555)
Apply
Loctite #262
to first two
threads.
Customer Service
1-800-445-3988
120038 (TGS-503)
1
1
2
1/4 NPS (F)
Keep Vent Hole open.
2
3
6
3
4
5
4
6
5
7
Do not fill above
250 ml line.
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
*1
*2
*3
*4
*5
6
7
—
—
—
190924
190391
190381
—
190395
—
—
—
TGC-407-1-K3
TGC-9-K5
TGC-404
—
TLC-401
Adapter, 1/2" NPS (M)
Nut, 3/8" NPS (F)
Cam
Drip Free Valve & Gasket (Kit of 3) **Tri Seal® Lid Gasket (Kit of 5)
Lid Assembly (Quart)
Suction Cup Assembly (Quart)
Suction Cup Assembly (Teflon®, Quart)
*NOTE: Repair Kit 190925 (KK-5007)
Cup Repair Kit for TGC, TLC Cups.
Consists of:
Ref. No.Description
1
2
3
4
5
Adapter, 1/2" NPS (M)
Nut, 3/8" NPS (F)
Cam
Drip Free Valve & Gasket
**Tri-Seal® Lid Gasket
52 • PARTS BREAKDOWN
Qty.
1
1
1
1
1
1
1
1
1
1
1
*190925 (KK-5007) Repair Kit includes
#’s 1-5. Repair kit contains enough
parts to repair one complete assembly
(see parts list).
Suffixes: Suffix -K3 designates a kit of
multiple parts. Example: TGC-407-1-K3 is
a kit of 3 drip free valves.
**Registered Trademark of Tri-Seal
International.
1
•2
3
4
+5
6
240003
190514
190512
190513
120037
190567
AD-404
TGS-401
TGS-4-K5
TGS-6-K5
TGS-406
C-422
Adapter – Accessory 1/4" NPS(M)x 3/8" NPS(F)
Lid Assembly
Gasket (Kit of 5)
Fluid Tube 4" (Kit of 5)
Cup and Cover Assembly (Polyethylene)
Cup Lid
1
1
1
1
1
1
•This lid assy. can be used along with AD-404 (1) adapter for use with JGA, JGHV, GTi, MBC
or other guns with a 3/8" NPS(M) fluid inlet. The EGA and EGHV guns use this lid assy. without
the adapter.
+One C-422 (6) cup lid is included.
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-2463
Mach 1 HVLP
Pressure Feed
Spray Gun
901192 (6202-1202-8)
1
11
9 10
8
7
12
4
3
2
6
5
13 14 15
17
16
18
14 13
23
24
25
26
27 28
29
34
22
30
31
19
32
33
20
17
21
Order
ModelParts
No.No.No.Description
Required
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
900636
See Chart 1
See Chart 2
900642
●
900730
See 6
See 6
See 6
See 6
See 6
See 6
▲■
■
▲❋
▲900623
▲❋
900640
900728
900659
900990
900637
900792
▲✖
▲✖
▲✖
▲✖
▲✖
●
★
★
900644
901470
900712
54-3531
See Chart 1
See Chart 2
54-3543
●
54-3946
See 6
See 6
See 6
See 6
See 6
See 6
▲■
■
▲❋
▲54-3512
▲❋
54-3541
54-3941
54-3606
54-768
54-3533
54-4261
▲✖
▲✖
▲✖
▲✖
▲✖
●
★
★
54-3547
82-469
54-3918
Retaining Ring (Metal)
Air Nozzle
Fluid Nozzle
Head Insert
Trigger Stud & Screw
Side Port Control Assembly #6
Control Stem
Guide Bushing
Retaining Ring
Control Body
O-Ring
Control Screw
O-Ring, Teflon
Seal Retainer
Spring, Yellow
Spindle Assembly
Spring, Blue
Housing
Needle Assembly (Stainless Steel)
Fluid Control Knob
Air Connection
Fluid Inlet (Stainless Steel)
Self-Adjusting Packing Kit
Gland Adapter
Needle Seal
Seal Backup
Spring
Packing Nut
Valve Spindle Cap
Gasket
Plug
Trigger
Brush
Wrench (Optional)
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
● Stud, Screw & Cap Kit 900930 (54-5228)
No.Description
Qty.
▲ NOTE: Gun Repair Kit 900658
(54-3605) Contains:
5
29
Ref. No.Description
13
O-Ring, Teflon
15
Spring, Yellow
16
Spindle Assembly
17
Spring, Blue
24
Gland Adapter
25
Needle Seal
26
Seal Backup
27
Spring
28
Packing Nut
Trigger Stud & Screw
Valve Spindle Cap
1
1
■ O-Ring & Retainer Kit 900926 (54-5224)
No.Description
13
14
Qty.
O-Ring, Teflon
Seal Retainer
Chart 1
Air Nozzle
2
2
Order No.
92P (Opt)
900371 (46-9505)
93P (Opt)
900361 (46-9300)
94P (Opt)
900363 (46-9400)
95P (Opt)
900365 (46-9500)
95AP (Opt)
900369 (46-9503)
97P (Opt)
900372 (46-9700)
97AP (Std)
900373 (46-9703)
✖ NOTE: Self-Adjusting Packing Kit
900792 (54-4261) Contains:
Ref. No.Description
24
Gland Adapter
25
Needle Seal
26
Seal Backup
27
Spring
28
Packing Nut
Fluid
OrderI.D. Size
NozzleNo.In.
MM
91 900309 (45-9100).040
1.0
92 900311 (45-9200).047
1.2
93 900313 (45-9300).051
1.3
94 900314 (45-9400).055
1.4
95 900318 (45-9500).059
1.5
Qty.
1
1
1
1
1
❋Spring Kit 900927 (54-5225)
No.Description
Chart 2
Qty.
2
1
1
1
1
1
1
1
1
15
17
Spring, Yellow
Spring, Blue
Qty.
1
2
★Plug, Gasket & Fitting Kit
900922 (54-5220)
No.Description
30
31
—
Gasket
Plug
Fitting for Press. Assist.
Qty.
1
1
1
▲Available in Spare Parts Kit 900658 (54-3605) (not furnished). Please order kit separately.
✖ Part of Self-Adjusting Packing Kit 900792 (54-4261) without needle.
PARTS BREAKDOWN • 53
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-2316
Model 2001 Conventional
Pressure Feed Gun
19
901196 (6211-2800-7)
901199 (6211-4308-2)
26
24 25
24 23
18
21 22
17
20
16n
27
15
14
13l
31
286
32
1
33
6
12
5
9
8
7
3
2
4
Order
ModelParts
No.No.No.Description
Required
1
2
3
4
5
6
7
8
9
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
900990
900455
▲
900474
▲
▲
See 4
▲
901451
900986 ▲
▲
901059
See Chart 1
See Chart 2
900997
900599
900938
▲●
900522
900598
See 19 ▲
See 19
See 19 ▲
See 19 ▲
See 19
See 19
See 19
See Chart 3
▲✖
▲
900442
54-768
54-1050
▲
54-1236
▲
▲
See 4
▲
82-135-5
54-764-5 ▲
▲
56-164
See Chart 1
See Chart 2
54-918-5 ▲
54-3348
54-710■
▲●
54-1780
54-3347
See 19 ▲
See 19
See 19 ▲
See 19 ▲
See 19
See 19
See 19
See Chart 3
▲✖
▲
54-1013
54 • PARTS BREAKDOWN
Connection
Trigger
Spring
Air Valve Assembly
Valve Stem Assembly
O-Ring
Valve Body
Packing
Nut (Kit of 5)
Fluid Packing (Standard) (Kit of 5)
Packing-Teflon (Optional)
Nut
Air Nozzle with Ring
Fluid Nozzle
Gasket (Kit of 5)
Head
Screw
Screw
Quick Change Side Port Control (Optional)
Side Port Control
Pin
Washer
Spring
Packing Washer
Body
Screw
Needle Assembly
Spring
O-Ring
Body
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
29
▲ NOTE: Gun Repair Kit 901175
(6-229) Contains:
No.Description
3
Spring
5
Valve Stem
6
O-Ring
8
Packing
10A
Packing
10B
Packing Teflon
14
Gasket
17
Screw
20
Pin
22
Spring
23
Packing
28
Spring
29
O-Ring
32
Stud
11
10
30
Qty.
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Order
ModelParts
No.No.No.Description
Required
31
32
33
900437
54-1007
▲●
▲●
901455
900431
82-221
5-476
Control Screw
Stud
Flat Brush (Optional)
Fluid Nozzle Wrench (Optional) (Not Shown)
1
1
1
1
▲ Also available in Repair Kit 901175 (6-229).
✖ 900487 (54-1372) Heavy Duty Spring (Optional).
■ 901294 (73-165) Allen Wrench for #16 (Optional).
Chart 1 – Air Nozzle & Ring
Air Nozzle & Ring
Order No.
66SD-3
900353 (46-6092)
63P
900342 (46-6000)
63PB
900343 (46-6002)
Chart 2 – Fluid Nozzles
Fluid
OrderI.D. Size
NozzleNo.In. MM
●Screw & Stud Kit 900930 (54-5228)
No.Description
17
32
Screw
Stud
Chart 3 – Needle
Needle
Order
No.No.
Qty.
1
1
For
Fluid Nozzle
63BSS 900281 (45-6321) .050
1.2
563A900391 (47-56310) 63BSS
66SS 900285 (45-6601) .070
1.8
565 900393 (47-56500) 66SS
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-2658
Model 901372 (80-350)
Steadi-Grip “SG-2”
2 Qt. Pressure Cup
24
21
23
21
19
20
3
1
11
9
8
5 6
4
2
26
22
10
12
7
25
17
16 18
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Order No.
901644
■
901594
■
■
901624
■
—
■
—
■
■
901368■
▲
▲
▲
▲
▲
190801
—
900990
■
Purch Locally
901381
901362
901393
■
■
●
—
901399 ■
901377 ●
—
❋
❋
❋
❋
—
Model No.DescriptionParts Req.
85-46
Spring Cap
1
■
Spring
1
85-184
Cap
1
■
■
Washer
■
Diaphragm
1
85-262
Diaphragm Retainer
1
■
O-Ring 2-003 EPR
2
—
Seat
1
■
Seal
1
—
Valve
1
■
Spring
1
■
Pop Valve (Set at 15 psig)
1
80-360 ■
Check Valve Assembly
1
▲
Check Valve Body
1
▲
O-Ring
1
▲
Ball 3/16 Dia.
1
▲
Check Valve Spring
1
▲
Set Screw 1/4-28 x 1/4 Headless Hex
1
GA-313
Gauge (0-15 psig)
1
—
Steadi-Grip Handle
1
54-768
Air Connection 1/4 nps (m)
2
■
Handle Gasket
1
Purch Locally Handle Nut, 1/4-20
1
80-364
Auxiliary Handle
1
80-372
Vent Knob
1
80-385
Fluid Tube Assembly
1
■
Fluid Tube Seal
1
■
Fluid Tube Nut, 1/2-20 Stainless Steel
1
●
Canister Lid (Standard)
1
—
Screw 1/4-20 x 5/8 Flat Head Socket
2
80-392 ■
Lid Gasket (E.P.D.M.)
1
80-356 ●
Disposable Can Liner Kit, 12 Pack
1
—
2 Qt. Canister Assembly
1
❋
Retainer Ring
4
❋
Knob
4
❋
Swivel
4
❋
Pin
4
—
Canister
1
13
32
14

15 29
30
27
28
31
34
35
36
33
37
38
IMPORTANT
All air and fluid pressure in the system must be
relieved before servicing the cup and before cup is
filled or cleaned.
Attempting to service the cup while pressurized could
result in damage to components or personal injury.
Do not exceed 50 PSIG input air pressure into the cup.
Excessive pressure could damage components.
Available Accessories
Order No.
Model No.Description
901377
180006
80-356 ●
HAV-501
Canister Liner Quantity Pack of liners
Air Adjusting Valve & Gauge
Qty.
12/pk
1
PARTS BREAKDOWN • 55
Customer Service
1-800-445-3988
Refer to Part Sheet: SBBI-21-044
PT II™ A.S.M.E. Code Pressure Tanks
901558 (83C-210), 901559 (83C-211), 901560 (83C-220), 901561 (83C-221)
No.
Order No.
Model No.DescriptionParts Req.
1 —
—
1A —
—
2 192070 PT-33-1
3 —
—
4 —
—
5 —
Purchase locally
6 240006 H-2008
7 —
—
8 180005 HAV-500
9 83-2727 83-2727
9A —
Purchase locally 10 192242 HAR-511
10A 130059 HAR-507
11 190360 SSP-30-ZN
12 —
Purchase locally 13 —
—
14 190290 PT-32
15 —
Purchase locally 16 240000 AD-11
17 —
Purchase locally
*18 —
—
*19 —
—
*20 —
—
*21 —
—
22 190289 PT-31
23 901775 PT-78-K10 or
901776 PT-78-K60
24 —
—
25 —
—
26 —
—
27 83-4233 83-4233
28 191554 KK-4977
29 —
—
30 —
—
31 —
—
32 —
—
33 —
—
34 —
—
35 190301 PT-410
36 —
—
† 37 —
—
38 190313 PT-58
39 —
Purchase locally
●40 —
—
† 41 —
—
42 —
—
●43 —
—
† 44 —
—
45 —
—
●46 —
—
47 190311 PT-56
48 —
—
49 —
Purchase locally
50 190292 KK-5041
51 —
—
52 190354 SSG-8096-K5
53 —
—
54 —
—
55 —
—
56 —
—
56A —
Purchase locally
57 —
—
58 See 57 —
◊59 See 57 —
† ◊60 See 57 —
61 See 57 —
62 192271 KK-5075
56 • PARTS BREAKDOWN
Tank Assy. Kit (Includes #’s 1A, 18, 19, 20 & 21)
Tank Shell
Lid Gasket, Santoprene
Lid, Zinc Plated (Agitator)
Air Motor/Adapter Assy. (#’s 35, 48, 49, 50 & 51)
Street Elbow 1/4" NPT (F) x 1/4" NPT (M)
Nipple 1/4" NPT (M) (83C-210 & 83C-220) x 1/4"NPS (M) (83C-211 & 83C-221) Hose Assembly
Air Adjusting Valve 1/4" NPS (F) x 1/4" NPT (M)
Gauge (83C-210 & 83C-220)
Gauge (83C-211 & 83C-221)
Pipe Plug 1/4" NPT(M) (Supplied/Regulator)
Regulator (All regulated models)
Regulator (83C-211 & 83C-221)
90° Swivel Adapter 1/4" NPS (F) x 1/4" NPT (M)
Cross 1/4" NPT (F)
Safety Valve, 80 PSI
Handle
Hex Nut 3/8"-16
Nipple 3/8" NPT (M) x 3/8" NPT (M), S.S.
Street Elbow 3/8" NPT (F) x 3/8" NPT (M), S.S.
Thumb Screw
Yoke Assembly
Cotter Pin, 3/32 x 1"
Hinge Pin
Fluid Tube Tank Liner (Kit of 10)
Tank Liner (Kit of 60)
Lid, Zinc Plated
Hex Nipple 1/4" NPT (M)
Drain Valve
D.M. Nipple (Universal Pipe Thread)
(83C-210 & 83C-211)
(83C-220 & 83C-221)
Repair Kit
O-Ring
Spring
O-Ring
Valve
O-Ring
Diaphragm Assembly
Air Motor Assembly
End Cap
End Cap Gasket
Bearing
Screw (1/4"-28 x 1/2")
Front Plate
End Plate Spacer
Dowel Pin
Body
Vane
Rotor Assembly
End Plate
Shaft Seal
Air Motor Adapter
Set Screw (1/4"-20 x 1/4")
Seal Assembly
Shaft Coupling
O-Ring (Kit of 5)
Adapter Nut
Shaft
Propeller Assembly
Propeller
Set Screw (1/4"-20 x 3/8" S.S.)
Muffler Assembly
Body
Screen Felt
Cap
Agitator Shaft Assy. (Optional-Order Separately)
1
1
1
1
1
1
2
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
1
29 30
31 32
83C-210 PRESSURE TANK
(Includes Ref. No. 1, 2 and 18 thru 23)
33
Air to
Spray
Gun
6
9
10
Air In
27
27
12
11
26
15
13
34
28
14
9A
HAR-507 (Ref. No. 10A)
& HAR-511 (Ref. No. 10)
REGULATOR ASSEMBLIES
(HAR-511 shown)
Fluid Out
16
17
25
24
83C-220 & 83C-221
PRESSURE TANKS
(Dual Regulation
included with
these models)
36
37
38
39
40
6
10A
27
41
57
58
59
60
7
42
59
9A
61
44
9
8
43
6
6
35
45**
2
3
1
1
1
1
1
1
1
1
1
1
2
12
1
2
4
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
9
41
4
42
Air to
Spray
Gun
10
27
Air In
27
11
46
14
26
15
12
Fluid Out
16
17
13
39
38
7
47
6
48
5
•18
25
•19
49
4
50
Open side of seal
(50) faces downward.
•20
51
•21
49
3
2
49
52
1A
22
53
1
23
54
62
56
83C-211 PRESSURE TANK
WITH AGITATOR
55
56A
*Parts included in KK-5057 Kit (1 ea. of #’s 18, 19, 20 & 21).
●Parts included in PT-410 Air Motor Assembly.
†Parts included in KK-5001-1 Air Motor Repair Kit.
◊Parts included in KK-5006 Strainer Screen & Felt Kit (2 ea. of #59, 4 ea. of #60).
Suffixes: -K designates kits of multiple parts. Example: SSG-8096-K5 is a kit of 5 O-Rings.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SBBI-21-070
83G A.S.M.E. Code
Pressure Tanks
83G-520
Pressure Tank
(9.8 Gallon Galvanized Steel)
901562 (83G-520)
20
23
QS-5012
Agitator Drive
19
(Not included with QMG-418)
21
22
23
33
25
17
38
37
1
18
42
34
24
Standard duty 1/4 hp agitator
drive with 15:1 gear reduction.
Operates from 20 to 120 rpm.
Mounted on agitator shaft.
Includes air adjusting valve,
fittings and hose for connection to
air supply on tank lid. For further
information, see SBBI-19-087.
36
34
31 (Used with no agitation.)
32
41
39
40
15
16
35
42
14
Order
ModelParts
No.No.No.Description
Required
•1 191911
2 192244
3 —
*4 —
*5 —
*6 —
*7 —
8 —
9 —
10 —
11 —
12 —
13 —
14 192068
15 —
16 240038
17 —
•18 —
19 180053
20 —
— —
21 —
22 —
23 —
24 —
25 191882
26 190747
26A —
26B —
27 —
28 191806
29 —
30 —
31 —
•32 —
•33 —
34 240039
35 130059
36 83-1355
37 83-4233
38 83-1290
39 192242
40 190960
41 —
42 —
TIA-5110
Safety Valve Assembly, 110 PSI
PTL-408-K20 Disposable Tank Liner — Tank Assembly (includes #’s 4 through 9)
—
Clevis Pin Purchase Locally
Cotter Pin (1/8" Dia. x 1" Lg.)
—
Thumb Screw —
Clamp —
Tank —
Plug Not Used
—
Not Used
—
Not Used
—
—
Fluid Tube (3/8"-18 NPT) QM-1458-1
Lid Gasket, Santoprene —
Tank Lid VA-540 Ball Valve Purchase Locally
Street Elbow (3/8"-18 NPT) Purchase LocallyStreet Elbow (1/4"-18 NPT Brass)
QMG-418 Agitator Assy. (includes #’s 20 through 31)
— Retaining Nut — —
—
Thrust Collar Purchase Locally
Set Screw (5/16"-18 x 3/8") — Thrust Washer Kit — Bearing Assembly SSG-8184-K2 O-Ring (Kit of 2) KK-5042 Shaft Seal Kit —
Shaft Seal
—
Retainer
—
Agitator Shaft (5/8" Dia.) QMS-444Agitator Paddle Kit (includes #’s 30 and 31), Nylon
—
Agitator Paddle Purchase LocallyHex Socket Head Cap Screw (5/16"-18 x 1-1/4", S.S.)
—
Plug
— Air Manifold — Drain Valve
VA-542
Valve
HAR-507
Air Regulator 83-1355
Gauge, 100 lbs. 83-4233
D.M. Nipple, 1/4" x 3/8" NPT
83-1290
Gauge, 150 lbs. HAR-511
Air Regulator
SSP-8217-ZN Swivel Adapter
—
Bushing, 3/8" (M) x 1/4" (F) (Supplied/Regulator)
—
Pipe Plug, 1/4" NPT (Supplied/Regulator)
1
1
1
6
6
6
6
1
1
26
See
“(26) NOTE”
below.
1
1
3
4 5
7
6
13
27
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
26A
26B
28
19
29
8
9
30
(26) NOTE:
Open side of Shaft Seal (26A) faces downward.
Retainer (26B) is only required in tank if tank is used for
VACUUM operation. Not necessary to replace if tank is
used for pressure only.
Air/Fluid Connections NOTE:
Use a Teflon-based sealant on all air/fluid connections.
1
1
1
2
1
1
1
1
1
1
2
2
•Parts included in KK-5077 Air Manifold Kit (1 ea. #’s 1, 18, 33, 34)
*Parts included in KK-5014 Clamp, Pin & Screw Kit (1 ea. of #’s 4, 5, 6 & 7).
Suffixes: -K designates kits of multiple parts. Example: SSG-8184-K2 is a kit of 2 O-Rings.
PARTS BREAKDOWN • 57
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-4-205
KB II™ Pressure Cup
1
120033 (KB-555)
2
Fluid Outlet
3/8" NPS (M)
KK-5052 ADAPTER FITTING & HOSE KIT
Allows flushing of cup tube, hose and gun
using SolventSaver™. Kit includes: HD-410
adapter fitting and 2′ hose assembly.
Air
Outlet
1/4"
NPS
(M) 5
27/27A
28
17
15
KB II
21
23
20
19
18
3
Air Inlet
1/4˝ NPS (M)
5
4
26/
26A
Solvent
Saver™
NOTE #5
Apply thread sealant
(i.e. Loctite #242
Med. Strength Blue or
equivalent) onto threads.
6
25
16
7
14
22
8
13
24
12
9
27
10
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
190573 KB-64
•2
190577 KB-81-K5
+3
190575 KB-74
4
—
—
5
190287 P-MB-51
•6
190574 KB-66
7
190901 KB-70
8
190761 GA-355
•9
190576 KB-80-K5
◊10
190249 MBD-11-K5
10A
—
11
190578 KB-422
•12
191200 KB-432-K3
•13
190692 KB-85-K5
14
190582 TIA-4355
15
190848 KB-428-1
*16
—
—
*17
—
—
*18
—
—
*19
—
—
*20
—
—
21
—
—
22
—
—
23
—
—
24
—
—
◊25
190175 KB-60-K6
◊26
—
26A
—
27
190864 KK-4997
27A
190863 KK-4996
28
192026 KK-5052
29
192025 KK-5051
58 • PARTS BREAKDOWN
Retaining Ring
Slip Ring (Kit of 5) Handle – Secondary
Nut 5/16"-18 (purchase locally)
Adapter
Pressure Bleed Valve (For KB-555) Lid w/handle (For KB-555)
Pressure Gauge 0-30 PSI
Gasket (Kit of 5)
Locknut (For KB-555, Kit of 5)
Locknut
2 qt. cup (For KB-555)
Check Valve (Kit of 3)
Gasket (Kit of 5)
Safety Valve
Regulator Assembly
Valve Spring
Valve, Teflon®
Valve Seat & O-Ring Assembly
Diaphragm, Teflon® protected
Slip Ring
Regulator Spring
Nut
Adjusting Screw
Bonnet
Gasket (Kit of 6)
Fluid Tube Assembly (Aluminum)
Fluid Tube Assembly (Stainless Steel)
Fluid Tube Kit – (Aluminum For KB-555) Fluid Tube Kit – (Stainless Steel) Adapter Fitting & Hose Kit
Cup Liner Kit
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*Regulator Repair Kit
190956 (KK-4887-2)
Consists of:
Ref. No.Description
16
Valve Spring
17
Valve, Teflon
18
Valve Seat and
Gasket Assembly
19
Diaphragm
20
Slip Ring
11
* These parts are included in the Regulator Repair
Kit KK-4887-2.
•Recommended spare parts.
+A secondary handle (3) has been provided with
each cup. May be used for “Belt Hanging.”
◊ These parts are included in Ref. No. 27, Fluid
Tube Kit – Aluminum (KK-4997).
 These parts are included in Ref. No. 27A, Fluid
Tube Kit – Stainless Steel (KK-4996).
® Registered Trademark of DuPont deNemours.
Suffixes: -K2, -K3, -K5, K6 designates kits of
multiple parts. Example: KB-81-K5 is a kit of 5
Slip Rings.
Qty.
1
1
1
1
1
◊Aluminum Fluid Tube Kit
190864 (KK-4997)
(Not waterborne compatible)
Consists of:
Ref. No.Description
Qty.
10
Locknut
1
25
Gasket
1
26
Fluid Tube Assembly 1
Stainless
Steel Fluid Tube Kit
190863 (KK-4996)
For waterborne compatibility use
KK-5051 disposable cup liners and
KK-4996 Fluid Tube Kit
Consists of:
Ref. No.Description
Qty.
10A
Locknut
25A
Gasket
1
26A
Fluid Tube Assembly 1
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-6-156
Desiccant Air Dryer System
130026 (DAD-500)
11
10
9
6
8
1
6
4
2
3
7
11
Ref. OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
7
130041
130027
130059
190564
240039
190953
190895
8
190877
9
•
+
+
+
10
11
12
190883
130030
190831
190727
190845
802153
802154
802188
13-0041
Water Separator Filter
HAF-505
Oil Coalescing Filter
HAR-507
Air Regulator
GA-288
Gauge
VA-542
Ball Valve
DAD-8
Air Filter (inside of tank)
DAD-400Humidity Indicator
(1 Humidity Indicator—Paper Included)
PT-417Desiccant Tank (without desiccant)
(includes # 6)
HAF-404
Filter Change Indicator
DAD-600
Tune-Up Kit (see Tune-Up Kit chart)
DAD-1
Desiccant Refill
HAF-6
Filter (see Key Maintenance Items chart)
HAF-28
Filter (see Key Maintenance Items chart)
SSG-8217-K2
) Ring Kit
PT-96
Pipe Plug special 1-1/2 NPT
VA-595
Brass Shut Off Valve (not shown)
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
5
10
•130030 (DAD-600) TUNE-UP KIT
Consists of:
Model No.Description
DAD-1
Desiccant Refill
HAF-6
Filter Element for
13-0041
Qty.
1
1
+Key Maintenance Items
(Replace periodically for efficient
performance)
Order Model
No.No.Description
190831 DAD-1 Desiccant Refill
190727 HAF-6First stage water
separator filter element
(5 microns)
190845 HAF-28Second stage coalescing
filter element
(.01 microns)
PARTS BREAKDOWN • 59
Customer Service
1-800-445-3988
Refer to Service Bulletins: SB-6-140, SB-6-147, SB-6-152
Clean Air
Air Line Filter, Coalescing Filter & Control Unit
TM
130041 (13-0041)
100 CFM Air Line Filter
1 (not shown)
1
3
130059 (HAR-507)
60 CFM Air Regulator
130027 (HAF-505)
55 CFM Coalescing Filter
9 (optional)
1A
4
2
4
1
6
2
2
3
5
3
5
7
4
6
9
7
8
8
5
130027 (HAF-505)
9
Ind.
Ref. Order ModelParts
No.No.No.Description
Req.
10
130041 (13-0041)
Ind.
Ref. Order
ModelParts
No.No.No.Description
Req.
*1
*2
•3
4
5
*6
7
8
9
10
—
—
—
190727
190856
—
190766
190763
191417
190869
—
—
—
HAF-6
HAF-26
—
HAF-11
HAF-8
HAF-19
HAF-409
Gasket
Baffle
Bowl O-Ring
Filter Kit
Baffle Kit
Element Retainer
Manual Flexible Drain
Transparent Plastic Bowl
Bowl Guard
Clamp Ring Assembly
1
1
1
1
1
1
1
1
1
1
Optional Accessories
Order Model
No.No.Description
190564 GA-288
190771 HAF-18
240039 VA-542
190851 HAF-407
Gauge, 160# – 2" Diameter
Automatic Drain allows maintenance-free
drainage
Ball Valve
Bracket Assembly for 13-0041 and
13-0042
60 • PARTS BREAKDOWN
1 190883 HAF-404
1A
—
—
2
—
—
3 190845 HAF-28
4 190771 HAF-18
5 190763 HAF-8
6 191417 HAF-19
7 190869 HAF-409
8 —
—
9 190766 HAF-11
Filter Change Indicator (Not shown)
Cover
O-Ring
Filter & O-Ring Kit
Automatic Drain (Standard)
Plastic Bowl
Metal Bowl Guard
Clamp Ring
1/2 x 3/8 Vinyl Tubing – 6 ft.
Manual Drain (Optional)
6
+NOTE:
Regulator Repair Kit
191554 (KK-4977)
Consists of:
Ref No.Description
Qty.
9
Diaphragm Assy. 1
10
O-Ring
1
11
Valve
1
12
O-Ring
1
13
Spring
1
14
O-Ring
1
Note
The regulator on CleanAir Units manufactured prior
to 9/97 was 13-0045 (HAR-506).
HAR-600 includes HAR-507 Regulator, GA-288 Gauge,
and VA-542 Ball Valve.
+8
11
1
1
1
1
1
1
1
1
1
1
10
12
13
14
7
130059 (HAR-507)
Ind.
Ref. Order ModelParts
No.No.No.Description
Req.
1
—
—
#10-32x9/16 Fillister Hd. Screw
2 191429 HAR-14 Cover
3
—
—
Spring Button
4
—
—
Diaphragm Spring
5
—
—
Body
6
—
—
Pipe Plug 1/4" NPT(M)
7
—
—
Bottom Plug
+8 191554 KK-4977 Repair Kit (See breakdown)
6
1
1
1
1
1
1
1
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-6-180
Air Control Unit
130099 (HAR-602)
5
7
4
1
2
1
6
3
7
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
7
130100
240160
192314
192315
*
*
802112
HAR-520
VA-594
GA-375
HAF-39
*
*
KK-5088
Regulator
Shut-Off Valve
Pressure Gauge
Element & Gasket Kit
Socket Head Screw, 1/4-20 x 3/4
Wingnut, 1/4-20
Regulator Kit
1
1
1
1
4
1
1
* Purchase Locally
PARTS BREAKDOWN • 61
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-6-182
130500 (CT30) Desiccant Air Dryer
130501 (CT30-P) Portable Desiccant Air Dryer
3
1
Air Outlet
Air Inlet
130500 Dryer Shown
2
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1 130505
—
130511
—
2
3 130510
—
*4 130504
—
*
Humidity Indicator (1 Humidity Indicator Paper included)
Drain (Manual)
Gasket
Desiccant Cartridge (not shown)
The Material Safety Data Sheet (MSDS-52) is available upon request.
62 • PARTS BREAKDOWN
1
1
1
1
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-168
Hoses
A Properly Piped Shop Is of Prime
Importance for a Premium Finish.
The bottom line in finishing is a quality paint job. Though
on the surface it may not seem a significant factor in your
being able to turn out a quality paint job, the plumbing of
your shop's air lines is very important. Correct installation is
necessary for the proper performance of your equipment –
for an uncontaminated air supply and for sufficient pressure
to your spray gun.
Correct airline piping is so important that this one factor
alone can reduce contaminants in your air supply up to
75%*. Reducing contaminants to the filter also reduces the
frequency of filter replacement, maintenance, and of course,
reduces the risk of contaminants to the paint supply.
Even the size of the pipe is critical. Did you ever have only
60 or 70 pounds of pressure at your spray gun when your
compressor should deliver l00 pounds? Using pipe that is
too small in diameter can cause this pressure drop.
For example, if an air compressor delivers 100 PSI through
a 100 ft. pipe, 1/2" in diameter, there's greater pressure
drop than if a 3/4" diameter pipe were used.
The following chart will help reduce pipe pressure drop.
Minimum Pipe Size Recommendations
Compressor
Size
Compressor
Capacity 11⁄2 & 2 HP
6 to 9 CFM
3 & 5 HP
12 to 20 CFM
5 to 10 HP
20 to 40 CFM
10 to 15 HP 40 to 60 CFM
Main
Min.Pipe
Air LineDiameter
Over 50 ft.
Up to200 ft.
Over 200 ft.
Up to 100 ft.
100 to 200 ft.
Over 200 ft.
Up to 100 ft.
100 to 200 ft.
Over 200 ft.
3/4"
3/4"
1"
3/4"
11⁄4"
11⁄4"
1"
11⁄4"
11⁄2"
*Under no circumstances are we advising that correct air line piping reduces contaminants so
much that you do not need a filtering system. A point-of-use filter is still strongly recommended.
Body Shop Air Line Plumbing Guide:
1. After leaving the air compressor, air line pipe goes
straight up the shop wall as high as possible. This helps
prevent any water from leaving the compressor and
traveling through the pipe.
2. Horizontal pipes should slope back towards the
compressor at least 4" per 50 ft. As warm air leaves
the compressor, it cools and thereby condenses as it
travels through the pipe. This water vapor, a problem in
itself, also can cause scaling and rust inside the piping.
The backward sloping of the pipe helps push these
contaminants toward the compressor drain.
3. Take-off comes from the top of the main air supply line
at each air drop. This reduces the risk of water and other
contaminants from traveling down the drop into the
water separator.
4. Pipe diameter must be of sufficient size for the volume of
air being passed as well as the length of pipe used. This
will minimize pressure drop.
5. First air drop should be at least 25 ft. from the compressor
although 50 ft. is optimum. This allows the compressed
air to cool to room temperature so any condensation can
occur before it gets to the water separator.
6. Shut-off valve is installed before the point-of-use filter.
This allows air to be shut off for the filter maintenance.
7. Point-of-use filter (not shown) attaches to spray gun and
is strongly recommended for eliminating any remaining
contaminants.
8. Drain Valves - The daily draining of the system at each
outlet disposes of the contaminants that build up in the
air supply.
9. Drain the compressor trap daily if equipped with a
manual drain.
Proper maintenance of the air compressor can reduce
airborne contaminants such as particules and oils, and
reduce heat and operating cost. Check air filters, oil level
and perform regular maintenance per operating manuals.
Guidelines to Piping Your Shop
• Pipe slopes upward – recommended 4" rise in 50 ft.
• Minimum 25 ft. to first outlet (50 ft. optimum)
• Pipe size (see chart)
• Shut off valve before filter
• Drain daily
PARTS BREAKDOWN • 63
Customer Service
1-800-445-3988
Hose Fittings
240109
P-HC-4482
Female Thread
3/8˝ NPS
Spray Equipment
(Female Stem)
Special
Cone Seat
Prevents Leaks!
Air Tools
(Male Stem)
240015
HC-1166
1/4˝ NPT (M)
240145
HC-4419
1/4˝ NPS (F)
240156
P-HC-4808-1
3/8˝ NPS (M)
240147
HC-4719
1/4˝ NPT (M)
240148
HC-4720
1/4˝ NPT (F)
240035
P-HC-4548
3/8˝ NPS (F)
240037
P-HC-4599
1/4˝ NPT (M)
Fluid Hose
210006
H-1973-1
3/8˝ I.D.
NPT = tapered
NPS = straight
(M) = Male
(F) = Female
64 • PARTS BREAKDOWN
Air Hose
210002
H-1921
5/16˝ I.D.
Whenever possible, match straight threads with straight threads and
tapered with tapered. Otherwise, leakage may occur.
240032
P-HC-4527
1/4˝ NPS (F)
240033
P-HC-4528
1/4˝ NPS (F)
Air Hose
210004
H-1958
3/8˝ I.D.
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-25-050
Air Vizor™
165013 (MPV-625)
Visor
4
Browguard
Respirator Feed Tube
Crown Strap
Adjustment
Browguard
Tension Knob
1
Headband
Adjuster
Knob
5
6
3
7
2
10
MPV-442
Mini QD Coupler
(sold separately)
8
11
Carbon Filter
Indicator
13
12
9
14
Connect
to source of
Grade D air
Specifications:
Operating inlet air pressure range:
Nominal flow rate to Vizor:
Maximum operating temperature:
15
Air Supply
Inlet
45 PSI - 100 PSI
6.5 cfm
105°F
16
Breathable Air Hose
(order separately)
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
165015
165018
165035
165021
165034
165001
165007
—
160014
165036
160017
160029
165041
—
165032
160015
160016
MPV-480
Visor Assembly (Includes #’s 2-8)
MPV-44-K10 Visor Cover (Kit of 10)
MPV-490
Visor Window
MPV-483
Browguard Assembly MPV-49
Fabric Face Seal
MPV-457
Tube & Diffuser Assembly
MPV-24
Hair & Neck Cover
—
Storage Bag
MPV-469Waist Belt/Filter Assembly (Includes #’s 10-12)
MPV-442Mini QD Coupler
MPV-472
Regulator & Housing
MPV-22
Disposable Carbon Filter
MPV-4005
Waist Belt Without Regulator
—
Waistbelt & Filter Housing
MPV-10
Air Inlet Quick Disconect Stem
MPV-530
30 ft. Breathable Air Hose Assembly
MPV-550
50 ft. Breathable Air Hose Assembly
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PARTS BREAKDOWN • 65
Customer Service
1-800-445-3988
Refer to Service Bulletins: (See Below)
Breathable Air Filtration Units
DAD-503 (SB-6-159) Ultimate Air Station
HAF-601 (SB-6-132) Air Station Filtration Unit
DAD-504 (SB-6-176)
Desiccant Dryer Retrofit
7
6
4
2
3
13-0041
(SB-6-140)
Stage 1
Centrifugal
Filter
9
17
Not
Shown
18
19
23
22
25
12
HAF-505
(SB-6-152)
Stage 2
Coalescing
Filter
16
24
25
17
29
30
16
Not
Shown
21
23
23
25
24
9
190895
10
190564
11
130059
12
13
190831
14
130030
15
16
17
18
19
20
21
190939
190883
—
190856
190727
190845
190937
Body Cover
(Not included
in Repair Kit)
26
33◊
32
•Diaphragm Repair Kit 190938
(KK-5045) Consists of:
27
13-0041
Air Filter/Separator
HAF-505
Coalescing Filter
HAF-517
Charcoal Filter
HAR-508
Flow-Thru Regulator
MPV-424
Breathable Air Quick Release Socket
DAD-8
Screen (Not Shown)
GA-316
Gauge
PT-417Desiccant Tank (without desiccant,
Includes Ref. No. 6)
DAD-400Humidity Indicator (1 Humidity Indicator
Paper Included)
GA-288
Gauge
HAR-507
Air Regulator
VA-542
Ball Valve
DAD-1Replacement Desiccant (Not Shown)
(1 Humidity Indicator Paper Included)
DAD-600Desiccant Tune-Up Kit (Not Shown)
Includes 1 ea: DAD-1, DAD-3, HAF-6 & HAF-507
MPV-424
Quick Release Socket (Not Shown)
HAF-404
Filter Change Indicator (Not Shown)
—
Cover
HAF-26
Baffle Kit
HAF-6
Filter & O-Ring Kit
HAF-28
Filter & O-Ring Kit
HAF-36
Filter & O-Ring Kit
66 • PARTS BREAKDOWN
Body &
Pipe Plug
(Not Included
in Repair Kit)
26
Ref. OrderInd.Parts
No.No.
Model No.Description
Required
130041
130027
130086
130091
190939
190953
190093
190877
28•
Body
Assembly
(Not included
in Repair Kit)
24
27
1
2
3
4
5
6
7
8
31
17
20
22
HAR-507 (SB-6-147)
Air Regulator
HAR-508 (SB-6-133)
Air Regulator
HAF-517
(SB-6-155)
Stage 3
Charcoal
Filter
26
3
11
8
1
5
10
5
4
7
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Thrust Washer
Adjusting Screw Assembly
Main Spring
Slip Ring
Diaphragm Assembly
Valve Assembly
Valve Spring
Bottom Plug O-Ring
◊Repair Kit 191554 (KK-4977)
Consists of:
Qty.
1
1
1
1
1
1
1
1
Description
Diaphragm Assembly
O-Ring
Valve
O-Ring
Spring
O-Ring
Qty.
1
1
1
1
1
1
Ref. OrderInd.Parts
No.No.
Model No.Description
Required
22
23
24
25
26
27
•28
29
30
31
32
◊33
190771
190766
190763
191417
190869
—
190938
191429
—
—
—
191554
HAF-18
Automatic Drain (Standard)
HAF-11
Manual Drain (Optional)
HAF-8
Plastic Bowl
HAF-19
Metal Bowl Guard
HAF-409
Clamp Ring
— 1/2 x 3/8 Vinyl Tubing, 6 ft.
KK-5045
Diaphragm Repair Kit
HAR-14
Cover
—
Spring Button
—
Diaphragm Spring
—
Bottom Plug
KK-4977
Repair Kit
1
1
1
1
1
1
1
1
1
1
Customer Service
1-800-445-3988
Refer to Part Sheet 77-2131
Millennium 3000 Respirators
900254 (40-141), 900253 (40-128), 900255 (40-143)
1
2
3
Order ModelParts
No.No.No.Description
Required
1
2
3
900259
900261
900262
40-1921-10
40-1924-10
40-1925
Cartridge (2/Card, Kit of 10 Cards)
Pre-filter (10/Card, Kit of 10 Cards)
Cover (Kit of 2)
2
2
2
Also available: Tune-up Kit 900263 (401928)
Consisting of:
Description
Cradle Headband
Neckstrap – right
Neckstrap – left
Inhalation Valve
Cartridge Gasket
Exhalation Valve
Exhalation Valve Cover
Qty.
1
1
1
2
2
1
1
PARTS BREAKDOWN • 67
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-25-012
Painter Pro™
Spray Painting Respirators
165028 (MSP-514)
165029 (MSP-523)
165030 (MSP-524)
165031 (MSP-525)
1
2
8
7
3
4
5
6
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
7
8
190272
190273
190271
400001
400002
192073
190423
190424
MSE-4-K10
MSE-7-K10
MSE-2-K2
MSP-4102
MSP-4103
MSP-22-K2
MSE-9
MSE-10
Inhalation Valve Disc Kit
Exhalation Valve Flap Kit
Rubber Gasket Kit
Cartridge Dispenser (Pkg. of 8) (2 req’d/change)
Filter Dispenser (Pkg. of 16) (2 req’d/change)
Pre-Filter Clips (Pkg. of 2)
Cradle Suspension
Exhalation Valve Cover
Suffixes: -K2 & -K10 designate kits of multiple parts.
Example: MSE-4-K10 is a kit of 10 discs.
68 • PARTS BREAKDOWN
2
1
2
1
1
1
1
1
To update old respirators,
use #’s 4, 5 & 6.
New filters fit old respirator part
numbers MSP-513, -520, -521 & -522. The
new filters update your old DeVilbiss
respirator to new NIOSH standards.
Customer Service
1-800-445-3988
Refer to Part Sheet: 77-1191
Model 140-B
Engine/Part Cleaning Gun
Extension gun for spraying solvents
to clean engines and parts
901205 (6530-0000-1)
14
11
12
20
13
15
19
16
10
9
17
18
7
8
6
5
4
3
1/4″ NPS(m)
2
21
1
Order
ModelParts
No.No.No.Description
Required
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
—
—
▲
▲
●
●
●
—
—
—
▲
▲
●
●
●
—
∆*
∆*
∆*
∆ *
901069
See 11
See 11
▲
See 14
See 14
See 14
See 14
▲
▲
—
57-101
See 11
See 11
▲
See 14
See 14
See 14
See 14
▲
▲
—
Syphon Hose (1/4 in. I.D.) (Purchase Locally)
Hose Clamp for 1/2 in. O.D. Hose (Purchase Locally)
Packing
Packing Nut
Trigger
Trigger Shaft
E-clip
Outside Tube
Nozzle Lock Nut
Outside Nozzle
Air Tube Assembly
Nozzle
Tube
Air Valve Assembly
Stem
Washer
Valve Disc Retainer
Valve Disc
Air Valve Spring
Air Valve Cap
Air Connection
1
1
2
1
1
1
2
1
1
1
1
1
●Note: Trigger Kit 901088 (57-302)
Contains:
▲ Note: AirValve Repair Kit
901086 (57-300) Contains:
No.Description
3
Packing
4
Packing Nut
14
Air Valve Assembly
19
Air Valve Spring
20
Air Valve Cap
Qty.
1
1
1
1
1
No.Description
5
Trigger
6
Trigger Shaft
7
E-clip
Qty.
1
1
2
*Note: Nozzle Kit 901087 (57-301)
Contains:
No.Description
9
Nozzle Lock Nut
10
Outside Nozzle
Qty.
1
1
1
1
1
∆ Note: To adjust fluid flow, loosen Nozzle Lock Nut (#9), and turn Outside Nozzle (#10)
PARTS BREAKDOWN • 69
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-14-052
Solvent Saver™
Hose & Gun Cleaner
180037 (HD-503)
12
1
2
Optional:
KK-5052 ADAPTER FITTING & HOSE KIT
Allows flushing of cup tube, hose and gun
using SolventSaver™. Kit includes: adapter
fitting and 2′ hose assembly.
11
3
10
9
28
4
5
6
Solvent
Saver™
7
KB II
8
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
5
6
7
8
9
10
*11
12
—
—
—
—
190582 TIA-4355
—
—
190577 KB-81-K5
190573 KB-64 190576 KB-80-K5
190578 KB-422
191882 SSG-8184-K2
—
—
Purchase locally
190575 KB-74
70 • PARTS BREAKDOWN
Needle Valve Assembly
Needle Valve Gasket (Kit of 2)
Safety Valve
Lid
Ring Gasket (Kit of 5)
Retaining Ring
Gasket Kit (Kit of 5)
Cup (2 quart)
O-Ring Kit (Kit of 2)
Hub Assembly
Nut (5/16-18) Handle
1
1
1
1
1
1
1
1
1
1
1
1
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-6-105
Air Regulator
130015 (HARG-510)
Air Regulator and Gauge Assembly
5
2
6
4
7
8
3
9
1
Ref.
OrderInd.Parts
No.No.
Model No.Description
Required
1
2
3
4
190421
190960
240006
190956
GA-338
SSP-8217-ZN
H-2008
KK-4887-2
Pressure Gauge
Swivel Adapter 1/4” NPT(M) X 1/4” NPS(F)
Nipple 1/4” NPT(M) X 1/4” NPS(M)
Repair Kit (See breakdown)
1
1
1
1
NOTE: Repair Kit 190956 (KK-4887-2)
Consists of:
Ref. No.Description
5
6
7
8
9
Slip Ring
Diaphragm, Teflon Protected
Valve Seat & Gasket Assembly
Valve, Teflon
Valve Spring
Qty.
1
1
1
1
1
PARTS BREAKDOWN • 71
Gravity and Pressure Feed Quick Selection Chart
Clears / Single Stage
HVLP
Finish Quality
Productivity
Material Savings
Finish Quality
GTi-620G
GFG-670
GFG-670
GFG-670
Productivity
GTi-620G
GFG-670
GFG-670
GFG-670
Material Savings
GTi-620G
GFG-670
GFG-670
GFG-670
Poor Air Supply
JGA-635G-14
GFG-670
GFG-670
GFG-670
Safest Choice
GTi-620G
GFG-670
GFG-670
GFG-670
Price
JGA-635G-14
JGA-635-14
JGA-635-14
JGA-635-14
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
Basecoats
HVLP
Finish Quality
Productivity
Material Savings
Finish Quality
GTi-620G
GTi-620G
GFG-670
GFG-670
Productivity
GTi-620G
GTi-620G
GFG-670
GFG-670
Material Savings
GTi-620G
GTi-620G
GFG-670
GFG-670
Poor Air Supply
JGA-635G-14
GFG-670
GFG-670
GFG-670
Safest Choice
GTi-620G
GFG-670
GFG-670
GFG-670
Price
FLG-653G-13
FLG-653G-13
JGA-635-14
JGA-635-14
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
Undercoats
HVLP
Finish Quality
Productivity
Material Savings
Finish Quality
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
Productivity
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
Material Savings
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
Poor Air Supply
FLG-643*
FLG-643*
FLG-643*
FLG-643*
Safest Choice
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
PRi-601G-18*
Price
FLG-643*
FLG-643*
FLG-643*
FLG-643*
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
*Replace PRi-601G-18 with PRi-601G-14 if shooting PPG or Sherwin undercoats
*Replace FLG-643 with FLG-653-13 if shooting PPG or Sherwin undercoats
Pressure Feed
HVLP
Finish Quality
Productivity
Material Savings
Finish Quality
GTI-546P-14
Plus-514P-12
Plus-514P-12
JGA-570-10
Productivity
GTI-546P-14
Plus-514P-12
JGA-504-777-14
JGA-570-10
Material Savings
GTI-520P-11
Plus-514P-12
JGA-570-10
JGA-570-10
Poor Air Supply
GTI-520P-11
JGA-570-10
JGA-570-10
JGA-570-10
Safest Choice
GTI-520P-11
Plus-514P-12
JGA-570-10
JGA-570-10
Price
GTI-520P-11
JGA-504-765-12
JGA-504-765-12
JGA-570-10
72 • Quick Selection Chart
Clears / Single Stage
Poor Air Supply
Safest Choice
Price
Small sized gun
Finish Quality
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Productivity
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Material Savings
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Poor Air Supply
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Safest Choice
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Price
JGA-635-14
GFG-670
FLG-653G-13
SRi-630G-10
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
Basecoats
Poor Air Supply
Safest Choice
Price
Small sized gun
Finish Quality
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Productivity
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Material Savings
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Poor Air Supply
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Safest Choice
GFG-670
GFG-670
FLG-653G-13
SRi-630G-10
Price
FLG-653G-13
GFG-670
FLG-653G-13
SRi-630G-10
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
Undercoats
Poor Air Supply
Safest Choice
Price
Small sized gun
Finish Quality
FLG-643*
PRi-601G-18*
FLG-643*
SRi-630G-10
Productivity
FLG-643*
PRi-601G-18*
FLG-643*
SRi-630G-10
Material Savings
FLG-643*
PRi-601G-18*
FLG-643*
SRi-630G-10
Poor Air Supply
FLG-643*
FLG-643*
FLG-643*
SRi-630G-10
Safest Choice
FLG-643*
PRi-601G-18*
FLG-643*
SRi-630G-10
Price
FLG-643*
FLG-643*
FLG-643*
SRi-630G-10
Small sized gun
SRi-630G-10
SRi-630G-10
SRi-630G-10
SRi-630G-10
Pressure Feed
Poor Air Supply
Safest Choice
Price
Finish Quality
JGA-570-10
JGA-570-10
JGA-504-765-12
Productivity
JGA-570-10
JGA-570-10
JGA-504-765-12
Material Savings
JGA-570-10
JGA-570-10
JGA-504-765-12
Poor Air Supply
JGA-570-10
JGA-570-10
JGA-504-90-12
Safest Choice
JGA-570-10
JGA-570-10
JGA-504-765-12
Price
JGA-504-90-12
JGA-570-10
JGA-504-90-12
Quick Selection Chart • 73
Notes
74 • Notes
Notes
Notes • 75
An Illinois Tool Works Company
email: [email protected]
Customer Service: 800.445.3988
www.autorefinishdevilbiss.com
©2005 Illinois Tool Works Inc. All rights reserved • Form No. AR-2005 • Litho in U.S.A. 7/05

Similar documents

AR-2013 - DeVilbiss

AR-2013 - DeVilbiss * The TEKNA Spray Gun Repair Kit (702736) contains all the parts indicated with an asterisk.

More information

A-2987 - DeVilbiss

A-2987 - DeVilbiss effective. DeVilbiss disposable cup systems are an ideal solution for increased productivity and shop savings. • Drying Systems – Air movement significantly reduces the drying time of waterborne ma...

More information