FUTURA POLYESTERS LTD

FUTURA POLYESTERS LTD
Presentation on
High Performance Polyesters Plastics
By
SANKAR.K
re Business : Specialty Polyesters.
Years Old Listed Company from India.
Years Old Brand, synonymous with Polyester
ufacturing and R & D
siness Units:
™
Futura Polymers 60,000 T/A
™
Futura Preforms 20,000 T/A
™
Futura Fibers 36,000 T/A
FUTURA S MAIN
ACHIEVEMENTS
rst company outside USA to manufacture PTT
rst company globally to manufacture PTN on commerci
cale
rst company to offer all Polyester bottle/container which
nnel pasteurizable (based on PET/PTN alloy)
rst company to offer PET/PTN multi containers which a
cyclable
rst company to offer hot fillable PET bottles to fill at 88
ut crystallized neck
rst company to offer 20% PCR PET by chemical glycoly
hich meet all FDA approvals and surrogate tests
ne of the few leading company in Specialty polyesters
fering grades viz. PET,PBT,PTT,PEN,PBN,PTN,allied
king with Global Brands in Niche Areas…
RESILUX
eciality Polyester Focus
satile and flexible Plant facilities: Engineered for Specia
Polyesters.
ch Polymerization modified with 3 reactor system
ntinuous SSP / Batch SSP / Batch Crystallizer units.
dicated R & D facility with Pilot Poly plant, Pilot SSP
nt, Pilot Extruder for SFT, Pilot Spinning line.
ll equipped Polymer Laboratory.
cused on Speciality Polyesters: PET, PEN, PTT, PBT,P
N and customized Co-polyesters , unique process and
vicing Global Customers.
HIGH PERFORMANCE PLASTICS
OLY BUTYLENE NAPHTHALATE (PBN)
OLY ETHYLENE NAPHTHALATE (PEN)
ET/PTT COPOLYMER
(Futura ETP)
ORIGIN OF POLYESTERS
ET = EG + PTA
EN = EG + NDC
N = BDO + PTA
T = PDO + PTA
THERMAL PROPERTIES
y
Time ( Sec )*
Polymer
PET
Tg ( C )
80
Tm ( C )
250
PEN
125
268
115
PBT
PBN
46
82
223
242
3
1
PTT
45
228
12
18
PBN vs. PBT
(GLASS FIBRE REINFORCED)
perty
PBN
PBT
ate Tensile Strength, MPa
151.6
117
gation at Break %
3.7
3
ural Modulus, GPa
7.8
7.58
ural Strength, MPa
220
186
hed Izod Impact J/M
100
90
0.45 MPa
239
215
1.86 MPa
230
207
Deflectoin temperature ºC
GH PERFORMANCE PLASTICS COMPARIS
30%GLASS FILLED
Unit
g/cm3
PBN
PBT
PCT
PPS
PPA
Nylon 46 LC
1.63
1.69
1.61
1.67
1.71
1.68
on
24 hrs at 23 C 0.07
inkage %TD
0.8
strength MPa
152.5
on
%
5
Strength MPa
213.4
modulus GPa
8.9
74.8
act notchedJ/M
Point
deg C
243
0.13
1.01
135
4.5
187.3
9.5
53
0.05
1.01
124
6
165.5
7.9
53
0.02
0.6
151.7
1.1
241.3
13.1
74.8
0.18
0.4
168.9
-230.3
13.1
53
0.9
1.7
160.6
3
235.8
10.5
69.5
225
-
285
310
239
PERMEABILITY PROPERTIES
Gasoline
Gasohol
PBN
0.01 at most
0.25
PBT
0.038
2.2
NYLON 6,6
0.01 at most
34
Transmission rate cc-mil/100in2-day-atm@23degCand 0%RH
APPLICATIONS OF PBN
ctrical /
tronic
Connectors, switches, coil bobbin
omotive
Under the hood electrical /electro
omotive
Fuel sensing and fuel line
components
sumer
High heat small appliances
PBN AUTOMOBILE TUBE
PROPERTIES OF PEN
igher melting point and Glass transition temp.
xcellent gas and WVTR barrier properties
xcellent chemical resistance
xcellent UV barrier
asteurization capabilities
UV STABILITY OF POLYMERS
APPLICATIONS OF PEN
rnable/refillable water ,Beer ,Cosmetic,Baby milk bottles
bre - Tyre reinforcement,Belt and Hoses,Rope and cordag
rical insulation,Industrial filtration,Automotive interiors fab
netic storage media,Photographic imaging
ating film, capacitor films
herable film
PEN TO REPLACE PC
School lunch table ware
Baby feeding Bottles
-Multiple high temperature washing
-against endocrine extraction into food
-anti scalping properties – stain and taint free
A new grade with all good properties of PET,PBT and
A product with better surface gloss
Better Mechanical properties
Superior Impact strength with low level of Impact modi
A product with Cost competitiveness
Melt rheology very similar to PBT
A product with Value addition
Comparable Electrical and chemical resistant
characteristics
Processed by typical thermoplastics melt processing
methods
Easy molding of thin walled components
ass filled grades offer permitting parts to have thinner w
ass filled FuturaETP compares well with NYLON 6 and
Stiffness, Strength and Impact resistance.
like NYLON, FuturaETP with low Moisture absorption a
o resist degradation over time.
IMPACT MODIFICATION
uperior Impact strength with low level of Impact modifie
mpact strength higher than PET and PBT
Matching results with other ETP
Processing similar to PBT
Rheology similar to PBT
Predrying for 3 Hours at 140to 150 C for
Removal of Moisture
Molding Temperature 250 to 265 C
Mold Temperature 90 to 100 C
vity
Futura ETP
PET
PBT
PTT
NY6
NY66
1.31
1.40
1.34
1.35
1.14
1.14
229.1
265.0
224.0
228.3
230.0
265.0
117.9
143.4
-
68.9
-
-
193.5
146.1
194.0
167.3
-
-
69.5
80.0
45.0
45.0
50.0
80.0
ngth
63.0
45.0
61.0
55.0
65.0
82.5
gth
55.0
37.0
48.0
53.0
58.6
53.0
dulus GPa
2.94
2.94
2.76
2.34
2.30
2.83
ption resistance
Excel
Poor
Fair
Excel
Poor
Poor
p C
105.0
110.0
100.0
105.0
90.0
100.0
mp C
250-265
270-280
250-265
250-265
255-265
270-285
6 PSI
62.0
63.0
59.0
57.0
60.0
75.0
Excel
Good
Good
Excel
Fair
Fair
ss
ty
Mechanical properties
FuturaETP PTT
30% glass filled
PBT
NY 6
NY 66
128.0
132.6
125.0
155.0
160.5
93.0
78.7
85.0
100.0
67.0
8.7
10.01
7.6
7.5
7.8
220
207
201
252
0.002
0.002
0.002
0.002
th MPa
h J/M
al
us MPa
216
eg C
MPa
age m/m 0.002
ct Strength of Futura ETP is better than Nylon 6,6
utura ETP- Engineering Thermoplastics
- Better mechanical properties
- low moisture absorption
- superior gloss and surface
- easy Moldability
utura ETP – Injection moldable trays
- Economical molding
- Dual Clear ovenable trays
nfilled resin:
C Plug and other hardware parts where stiffness is require
nnectors for electronic and appliance market
mputer key boards and knobs
einforced resin
obbins
witches
utomotive components
omestic appliance parts
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
Oven handles
Wind shield wipers
Connectors
Relay and switches
Small Electrical Motors
Lamp Sockets
Spot Lights
Consumer Goods
Housing and Covers
Brackets
Home Appliance
Automotive
Electronic
Electronic
Electrical
Electrical
Electrical
Home Appliance
Home Appliance
Others
rconnects
w in thin walls
onal precision
stance
tardance
Telecommunications
Good flow in thin walls
Dimensional precision
Stiffness, strength
Packaging
Excellent barrier pro
Stiffness, strength,C
N,PTT, LCP,
TP
are
w in thin walls
l resistance
ds sterilization
strength
PBT, PTT,LCP, FuturaETP, PC
PC, PEN,PET, Nylon
Automotive
Good flow in thin walls
Solvent resistance
Temperature resistance
Dimensional stability
Cryogenics
Excellent barrier pro
Good low temperatu
properties
Stiffness, strength
PBT, PTT, LCP, Futura ETP, PC
PEN,PBN
Nylon 12, PET
PET,PEEK,
Business machines
Good flow in thin walls
Dimensional precision
Chemical resistance
Audio/visual
Good flow in thin wa
Dimensional precisio
Stiffness, strength
Temperature resista
BMW COMPONENTS
(120Kgs)
BOBBINS SCHNEIDER
NERGY SAVING LAMP BASE
WHITEGOODS CONNECTOR
HOWER REGULATER
CANON PRINTER PAPER GUIDE
PET 45%GLASS FILLED
RICOH PRINTER PAPER GUIDE
PET 45% GLASS FILLED