MANULI MANULI

FRIGOCLIC® <-- MANULI <-- FITTINGS
FRIGOCLIC® Fittings
Assembly Instructions
Step 4. Insert the Fitting Into the Hose
Find the correct orientation and insert the fitting completely
into the hose.
Step 5. Fit the Coupling in Place
Step 1. Cut the Hose
Check the dimensions of the components. Cut the end of
the hose to proper length in a perpendicular direction using
Refri*Master manual cutter. The hand-held hose cutter is
especially designed for cutting non-wire reinforced hose,
SAE J2064 Type E refrigerant hose. Be sure the cut is
made square to the hose length.
Step 2. Slip on the Double Clamp
Place the double clamp on the cut end of the SAE J2064
Type E refrigerant hose in such a way that the tooth of the
bar comes in contact with the cut end of the hose.
A. Position the round nose of the “CLIC” open-close pliers
at the hook shaped end of the clamp.
B. Position the thin nose of the “CLIC” open-close pliers at
the end with the hooked teeth.
C. Tighten the clamp until the click.
To Disassemble - just reverse the position of the ends of
the pliers on the clamp.
NOTE: The pliers should be positioned squarely on the
clip connection points and should remain square during
the closing of the clip.
HOSE, CLAMPS, CUTTER, and PLIERS
Refri*MasterPlus
SAE J2064 Type E
HOSE and CUTTER
BLACK HOSE HOSE HOSE
PART#END
LENGTH
754-1006
#6 70 ft
754-1008
#8
75 ft
754-1010
#10
75 ft
754-1012
#12
60 ft
625-9500
Step 3. Oil the Nipple
Lubricate the end of the coupling joint with a generous
amount of lubricating oil. Use the same lubricate oil as used
in air conditioning systems.
HOSE CUTTER
Refri*MasterPlus CLAMPS and PLIERS
for BLACK HOSE
PART #
625-9028
625-9029
625-9030
625-9031
625-9501
Copyright © 2012 All Rights Reserved
HOSE END
CLAMP
#6 clamp
#8 clamp
#10 clamp
#12 clamp
for GREY HOSE
PART #
625-9016
625-9017
625-9018
625-9019
CLIC PLIERS
1
FITTINGS --> MANULI --> FRIGOCLIC®
FEMALE O’RING
STRAIGHT
PART #
625-5061
625-5071
625-5062
625-5072
625-5063
625-5074
625-5064
.
FEMALE O’RING
45° ELBOW
w/Port
FITTING HOSE
END
END
#6
#6
#8
#8
#10
#10
#12
#6
#8
#8
#10
#10
#12
#12
THREAD
SIZE
5/8 -18
5/8 -18
3/4 -16
3/4 -16
7/8 -14
7/8 -14
1-1/16 -14
PORT
w/o port
w/o port
w/o port
w/o port
w/o port
w/o port
w/o port
FITTING HOSE
END
END
THREAD
SIZE
PORT
#6
#8
5/8 -18
3/4 -16
16mm
16mm
R134a, Low Side
625-5033
#10
625-5037
#10
.
#10
#12
7/8 -14
7/8 -14
13mm
13mm
FITTING HOSE
END
END
#6
#6
#8
#8
#8
#10
#10
#10
#10
#12
#12
#12
PART #
625-5961
625-5975
625-5962
625-5973
625-5963
625-5974
625-5964
.
PORT
#8
3/4 -16
16mm
#10
7/8 -14
13mm
THREAD
SIZE
5/8 -18
3/4 -16
3/4 -16
7/8 -14
7/8 -14
1-1/16 -14
FITTING HOSE
END
END
#6
#6
#6
#8
#8
#8
#8
#10
#10
#10
#10
#12
#12
#12
FITTING HOSE
END
END
R134a, High Side
625-5931
#6
625-5932
#8
625-5935
#8
PORT
w/o port
w/o port
w/o port
w/o port
w/o port
w/o port
THREAD
SIZE
5/8 -18
5/8 -18
3/4 -16
3/4 -16
7/8 -14
7/8 -14
1-1/16 -14
PORT
w/o port
w/o port
w/o port
w/o port
w/o port
w/o port
w/o port
THREAD
SIZE
PORT
FEMALE O’RING
90° ELBOW
w/Port
PART #
FEMALE O’RING
45° ELBOW
2
R134a, High Side
625-5432
#8
THREAD
SIZE
FEMALE O’RING
90° ELBOW
R134a, High Side
625-5031
#6
625-5032
#8
.
PART #
625-5461
625-5462
625-5472
625-5463
625-5474
625-5464
.
FITTING HOSE
END
END
R134a, Low Side
625-5433
#10
.
FEMALE O’RING
STRAIGHT
w/Port
PART #
PART #
R134a, Low Side
625-5933
#10
625-5937
#10
.
#6
#8
#10
5/8 -18
3/4 -16
3/4 -16
16mm
16mm
16mm
#10
#12
7/8 -14
7/8 -14
13mm
13mm
Copyright © 2012 All Rights Reserved
FRIGOCLIC® <-- MANULI <-- FITTINGS
MALE O’RING
STRAIGHT
PART #
625-4061
625-4071
625-4063
625-4074
625-4064
.
MALE INSERT O’RING
STRAIGHT
FITTING HOSE
END
END
#6
#6
#6
#8
#10
#10
#10
#12
#12
#12
THREAD
SIZE
5/8 -18
3/4 -18
7/8 -18
7/8 -18
1-1/16 -16
PORT
w/o port
w/o port
w/o port
w/o port
w/o port
MALE O’RING
45° ELBOW
PART #
625-4465
625-4467
.
PART #
625-4051
.
THREAD
SIZE
5/8 -18
PORT
w/o port
THREAD
SIZE
5/8 -18
3/4 -16
PORT
w/o port
w/o port
MALE INSERT O’RING
90° ELBOW
FITTING HOSE
END
END
#6
#8
#10
#12
THREAD
SIZE
5/8 -18
1-1/16 -16
PORT
w/o port
w/o port
PART #
625-4955
625-4956
.
Refri*MasterPlus
FITTING HOSE
END
END
#6
#8
#8
#10
MALE O’RING
90° ELBOW
SAE J2064 Type E
HOSE and CUTTER
PART #
625-4961
625-4971
625-4963
625-4974
625-4964
.
BLACK HOSE HOSE HOSE
PART#END
LENGTH
754-1006
#6 70 ft
754-1008
#8
75 ft
754-1010
#10
75 ft
754-1012
#12
60 ft
625-9500
FITTING HOSE
END
END
#6
#6
HOSE CUTTER
Refri*MasterPlus
FITTING HOSE
END
END
#6
#6
#6
#8
#10
#10
#10
#12
#12
#12
THREAD
SIZE
5/8 -18
5/8 -18
7/8 -18
7/8 -18
1-1/16 -16
PORT
w/o port
w/o port
w/o port
w/o port
w/o port
TECH
TIP
CLAMPS and PLIERS
IMPORTANT:
There are two (2) types of Manuli hose used with clip-on fittings
black and grey. We do not supply the grey colored hose.
The black hose will replace the grey hose, but only if used with the
correct style clamp & cage assy. (the clamps are different O.D.)
for BLACK HOSE
PART #
625-9028
625-9029
625-9030
625-9031
625-9501
HOSE END
CLAMP
#6 clamp
#8 clamp
#10 clamp
#12 clamp
CLIC PLIERS
Copyright © 2012 All Rights Reserved
for GREY HOSE
PART #
625-9016
625-9017
625-9018
625-9019
For black hose use clamp & cage assembly numbers
#625-9028 through #625-9031 (these have 2 small holes drilled in
the bar)
For grey hose connections, use #625-9016 through #625-9019
(these do not have the holes in the bar)
For the above reasons, all Manuli fittings are supplied without the
clamp & cage assy. You must order the correct ones required per
type of hose used.
3
FITTINGS --> MANULI --> FRIGOCLIC®
SPLICERS
90° ELBOW
PART #
625-2026
625-2027
625-2028
.
SPLICERS - TEE STYLE
3 Way
HOSEHOSE
END
END
#8
#8
#10
#10
#12
#12
PORT
w/o port
w/o port
w/o port
SPLICERS
STRAIGHT
PART #
625-2000
625-2001
625-2002
625-2003
.
R12
625-2021
625-2022
625-2023
625-2024
HOSEHOSE
END
END
#6
#6
#8
#8
#10
#10
#12
#12
PORT
w/o port
w/o port
w/o port
PORT
w/o port
w/o port
w/o port
w/o port
PART #
625-2438
625-2439
.
HOSEHOSE HOSE
END
END
END
#8
#8
#8
#12
#12
#12
PORT
w/o port
w/o port
SPLICERS
“H” CONNECTION
HOSEHOSE
END
END
#6
#8
#10
#12
R134a, Low Side
625-2423
#10
625-2424
#12
.
PORT
#61/4”
#81/4”
#101/4”
#121/4”
R134a, High Side
625-2421
#6 #6
625-2422
#8 #8
625-2429
#10 #10
4
HOSEHOSE HOSE
END
END
END
#8
#8
#8
#10
#10
#10
#12
#12
#12
SPLICERS
“Y” CONNECTION
SPLICER
STRAIGHT
w/Port
PART #
PART #
625-2018
625-2019
625-2020
.
PART #
625-2435
625-2436
625-2437
.
HOSEHOSE HOSE
END
END
END
#8
#12
#12
#8
#12
#12
#8
#12
#10
PORT
w/o port
w/o port
w/o port
16mm
16mm
16mm
#1013mm
#1213mm
Copyright © 2012 All Rights Reserved
Cross Reference <-- MANULI <-- FITTINGS
Carrier Number
CoolStar No.
Description
40-60050-02..................... 625-5461.........................Female O-ring
40-60050-03..................... 625-5462.........................Female O-ring
40-60050-04..................... 625-5463.........................Female O-ring
40-60050-05..................... 625-5464.........................Female O-ring
40-60050-06..................... 625-5472.........................Female O-ring
40-60051-02..................... 625-4061............................. Male O-ring
40-60051-04..................... 625-4063............................. Male O-ring
40-60051-07..................... 625-4074............................. Male O-ring
40-60058-04..................... 625-2423.....................................Splicer
40-60058-05..................... 625-2424.....................................Splicer
40-60059-03..................... 625-2422.....................................Splicer
40-60059-04..................... 625-2429.....................................Splicer
40-60060-02..................... 625-5061.........................Female O-ring
40-60060-03..................... 625-5062.........................Female O-ring
40-60060-04..................... 625-5063.........................Female O-ring
40-60060-05..................... 625-5064.........................Female O-ring
40-60060-06..................... 625-5072.........................Female O-ring
40-60060-07..................... 625-5074.........................Female O-ring
40-60060-08..................... 625-5071.........................Female O-ring
40-60061-02..................... 625-5961.........................Female O-ring
40-60061-03..................... 625-5962.........................Female O-ring
40-60061-04..................... 625-5963.........................Female O-ring
40-60061-05..................... 625-5964.........................Female O-ring
40-60061-06..................... 625-5973.........................Female O-ring
40-60061-07..................... 625-5974.........................Female O-ring
40-60061-08..................... 625-5975.........................Female O-ring
40-60081-03..................... 625-2022.....................................Splicer
40-60081-04..................... 625-2023.....................................Splicer
40-60081-05..................... 625-2024.....................................Splicer
40-60083-02..................... 625-4961............................. Male O-ring
40-60083-04..................... 625-4963............................. Male O-ring
40-60083-07..................... 625-4974............................. Male O-ring
40-60083-08..................... 625-4971............................. Male O-ring
40-60086-03..................... 625-2001.....................................Splicer
40-60086-04..................... 625-2002.....................................Splicer
40-60086-05..................... 625-2003.....................................Splicer
40-60137-03..................... 625-2026.....................................Splicer
40-60137-04..................... 625-2027.....................................Splicer
40-60137-05..................... 625-2028.....................................Splicer
40-62012-00..................... 625-2018.....................................Splicer
40-62012-01..................... 625-2020.....................................Splicer
40-62012-02..................... 625-2019.....................................Splicer
40-62022-00..................... 625-5935.........................Female O-ring
40-62022-01..................... 625-5932.........................Female O-ring
40-62023-00..................... 625-5937.........................Female O-ring
40-62023-01..................... 625-5933.........................Female O-ring
Manuli Number
CoolStar
Description
C30010-06-06.................. 625-2000.....................................Splicer
C30010-08-08.................. 625-2001.....................................Splicer
C30010-10-10.................. 625-2002.....................................Splicer
C30010-12-12.................. 625-2003.....................................Splicer
C30012-06-06.................. 625-2021.....................................Splicer
C30012-08-08.................. 625-2022.....................................Splicer
C30012-10-10.................. 625-2023.....................................Splicer
C30012-12-12.................. 625-2024.....................................Splicer
C30015-06-06.................. 625-2421.....................................Splicer
C30015-08-08.................. 625-2422.....................................Splicer
C30015-10-10.................. 625-2429.....................................Splicer
C30016-10-10.................. 625-2423.....................................Splicer
C30016-12-12.................. 625-2424.....................................Splicer
C30090-08-08.................. 625-2026.....................................Splicer
C30090-10-10.................. 625-2027.....................................Splicer
C30090-12-12.................. 625-2028.....................................Splicer
Copyright © 2012 All Rights Reserved
Manuli Number
CoolStar No.
Description
C300H0-08-08-08............ 625-2435.....................................Splicer
C300H0-12-12-12............ 625-2436.....................................Splicer
C300H0-12-12-10............ 625-2437.....................................Splicer
C300T0-08-08-08............. 625-2018.....................................Splicer
C300T0-10-10-10............. 625-2019.....................................Splicer
C300T0-12-12-12............. 625-2020.....................................Splicer
C300Y0-08-08-08............. 625-2438.....................................Splicer
C300Y0-12-12-12............. 625-2439.....................................Splicer
C37910-06-06.................. 625-4051................... Male Insert O-ring
C37990-08-06.................. 625-4955................... Male Insert O-ring
C37990-10-08.................. 625-4956................... Male Insert O-ring
C38010-06-06.................. 625-4061............................. Male O-ring
C38010-08-06.................. 625-4071............................. Male O-ring
C38010-10-10.................. 625-4063............................. Male O-ring
C38010-12-10.................. 625-4074............................. Male O-ring
C38010-12-12.................. 625-4064............................. Male O-ring
C38040-08-06.................. 625-4465............................. Male O-ring
C38040-12-10.................. 625-4467............................. Male O-ring
C38090-06-06.................. 625-4961............................. Male O-ring
C38090-08-06.................. 625-4971............................. Male O-ring
C38090-10-10.................. 625-4963............................. Male O-ring
C38090-12-10.................. 625-4974............................. Male O-ring
C38090-12-12.................. 625-4964............................. Male O-ring
C47910-06-06.................. 625-5061.........................Female O-ring
C47910-08-06.................. 625-5071.........................Female O-ring
C47910-08-08105............ 625-5062.........................Female O-ring
C47910-10-08103............ 625-5072.........................Female O-ring
C47910-10-10.................. 625-5063.........................Female O-ring
C47910-12-10.................. 625-5074.........................Female O-ring
C47910-12-12.................. 625-5064.........................Female O-ring
C47915-06-06.................. 625-5031.........................Female O-ring
C47915-08-08.................. 625-5032.........................Female O-ring
C47916-10-10.................. 625-5033.........................Female O-ring
C47916-12-10.................. 625-5037.........................Female O-ring
C47940-06-06.................. 625-5461.........................Female O-ring
C47940-08-08.................. 625-5462.........................Female O-ring
C47940-10-08.................. 625-5472.........................Female O-ring
C47940-10-10.................. 625-5463.........................Female O-ring
C47940-12-10.................. 625-5474.........................Female O-ring
C47940-12-12.................. 625-5464.........................Female O-ring
C47945-08-08.................. 625-5432.........................Female O-ring
C47946-10-10.................. 625-5433.........................Female O-ring
C47990-06-06.................. 625-5961.........................Female O-ring
C47990-08-06.................. 625-5975.........................Female O-ring
C47990-08-08037............ 625-5962.........................Female O-ring
C47990-10-08.................. 625-5973.........................Female O-ring
C47990-10-10.................. 625-5963.........................Female O-ring
C47990-12-10.................. 625-5974.........................Female O-ring
C47990-12-12.................. 625-5964.........................Female O-ring
C47995-06-06.................. 625-5931.........................Female O-ring
C47995-08-08.................. 625-5932.........................Female O-ring
C47995-10-08.................. 625-5935.........................Female O-ring
C47996-10-10.................. 625-5933.........................Female O-ring
C47996-12-10.................. 625-5937.........................Female O-ring
Refri-Cutter....................... 625-9500.....................Hose Cutter Tool
RefriMaster Plus-06......... 754-1006...........Hose/Refri Master Plus
RefriMaster Plus-08......... 754-1008...........Hose/Refri Master Plus
RefriMaster Plus-10......... 754-1010...........Hose/Refri Master Plus
RefriMaster Plus-12......... 754-1012...........Hose/Refri Master Plus
RPM clamp-06................. 625-9028.... Hose/Refri Master Plus Clamp
RPM clamp-08................. 625-9029.... Hose/Refri Master Plus Clamp
RPM clamp-10................. 625-9030.... Hose/Refri Master Plus Clamp
RPM clamp-12................. 625-9031.... Hose/Refri Master Plus Clamp
CLIC Pliers....................... 625-9501..............................CLIC Pliers
5