ironhead xl - GUTSCHROME

ironhead xl
seAts &
sissY bArs
eXhAust
SUPer e
CarBUreTor KiTS
•Each carb kit includes an
S&S Super E gas carburetor,
S&S teardrop air cleaner
assembly, manifold,
CArburetors mounting hardware,
& Air filters fuel line, clamps,
overflow line, one extra
intermediate jet and two
main jets, VOES tubing (when
applicable), installation and
engine
jetting instructions
•Super E has a 17/8” throat at
the butterfly and a 19/16” venturi and
is recommended for use on Big Twin
trAnsmission
or Sportster engines up to 100‑cubic‑inch
& DriVeline
gAskets
& seAls
DS‑0406
NOTE: S&S Super E & G carburetors require the use of a two-cable, pull open/pull close throttle assembly;
S&S kits are compatible with stock cables except as noted.
IMPORTANT NOTE: Recommended for racing only, this carburetor is not legal for use in California on
motor vehicles operated on public highways or in other states where similar pollution laws may
apply. User must determine the suitability of the product for his or her use and assumes all risk
and liability in connection therewith.
PART #
DESCRIPTION
eleCtriCAl SUPER E CARB KITS
& lighting DS‑0406
DS‑0404
SUG. RETAIL
For 79‑85 XL (band‑style intake and VOES unit)
For 57‑78 XL (O‑ring intake) (except models w/ mag. ignitions)
PART #
$579.95
579.95
DESCRIPTION
hAnDlebArs, REPLACEMENT CARB
Controls & 1002‑0025
mirrors
SUG. RETAIL
Super E carburetor only
$349.95
hoToP S&S enriChener
KnoB aSSeMBlY
•Replaces the stock S&S enrichener
lever on E and G carbs when
changing to a different style air
cleaner assembly
•Retains the stock plunger
and spring
•Set screw allows progressive
enrichment
•Kit includes a chrome knob and
a brass plunger nut
•Made in the U.S.A.
SUG.
PART #
DS‑289138
DESCRIPTION
RETAIL
For 57‑85 XL models $39.95
CAbles
hi-FloW FUel niPPle
FUel inleT FiTTinG
brAkes
oil tAnks,
filters &
gAs tAnks
•Solid brass fitting
•High‑flow design
•Accepts 1/4” fuel line
•For 76‑84 Keihin butterfly carburetors
•Sold each
•Flow more fuel than the stock OEM nipples
•Available in single outlet setup
•Includes removal tool
•Made in the U.S.A.
PART #
1003‑0257
FOR ALL 76‑85 KEIHIN CARBURETORS (BUTTERFLY)
DESCRIPTION
Fuel inlet fitting;
repl. OEM #27371‑76A
PART #
SUG. RETAIL
$5.95
1050‑0123
DESCRIPTION
1050‑0123
1050‑0208
1050‑0208
Removal tool
Brass
Stainless steel
SUG. RETAIL
$42.95
47.95
DAshes
& gAuges
DS‑289081
ChAssis,
suspension,
fenDers
& wheels
floorboArDs
& pegs
hArDwAre
Bendix CarBUreTorS
•High‑performance Bendix carburetors are easy bolt‑on replacements
that need no extra fitting or linkage connections
•Most offer adjustable high‑speed jets; all provide improved
acceleration and easier, quicker starts
•Made in the U.S.A.
NOTE: All Bendix carbs may be used for other applications, provided
correct cables are used.
PART #
DS‑289081
generAl
DS‑289080
548
DESCRIPTION
38mm high‑performance carb w/ adjustable
main jet, std. finish, for 57‑75 XL (except
models w/ magnetos)
38mm standard repl. Bendix carb w/ fixed
main jet, std. finish, for 57‑75 XL (except
models w/ magnetos)
SUG. RETAIL
38MM CarB KiT
•Kit includes carb, manifold adapter, hose clamps, throttle cable and
two main jets, as well as a chrome front K&N air cleaner
NOTE: Does not include manifold.
NOTE: Requires custom throttle control.
$447.95
PART #
DS‑289086
396.95
0650‑1125
DESCRIPTION
38mm Mikuni carb kit for 57‑85 models with
single‑cable throttle control
Repl. throttle cable
All pArt numbers in blue Are new for 2014.
SUG. RETAIL
$256.95
20.95
IRONHEAD XL
SEATS &
SISSY BARS
112923
EXHAUST
112903
DS-289111
CARBURETORS
& AIR FILTERS
ENGINE
REPLACEMENT PARTS
FOR S&S CARBS
TRANSMISSION
& DRIVELINE
•Rebuild kits are available in master kits,
body-only kits and accelerator pump kits
•Replacement gaskets, O-rings and components are
made from the highest-quality materials available
1003-0312
DS-289113
FOR S&S CARBURETORS
PART #
DESCRIPTION
SUG. RETAIL (EA.)
PART #
DESCRIPTION
SUG. RETAIL (EA.)
REBUILD KITS
REPLACEMENT COMPONENTS (CONT)
112923
1003-0085
1003-0040
1003-0041
1003-0042
1003-0043
1003-0044
1003-0045
1003-0047
1003-0050
1003-0052
112924
112903
DS-289111
DS-289112
1003-0312
DS-289113
Master rebuild kit Super E (body, accelerator
pump, fasteners, springs, idle mixture screw,
seat and needle assembly)
Master rebuild kit Super G (body, accelerator
pump, fasteners, springs, idle mixture screw,
seat and needle assembly)
Rebuild kit for Super B (body rebuild kit)
Rebuild kit for Super E (body rebuild kit)
Rebuild kit for Super G (body rebuild kit)
Rebuild kit for S&S E & G (basic)
Accelerator pump rebuild kit for E & G
(diaphragm, spring, check balls and springs,
pushrod and required hardware)
$80.95
80.95
40.95
40.95
40.95
31.95
19.95
112084
REPLACEMENT COMPONENTS
DS-289934
DS-289935
DS-289933
112091
160491
160492
160057
160357
DS-289183
1050-0242
Manifold to carburetor O-ring, Super G (10-pk.)
Manifold to carburetor O-ring, Super E (10-pk.)
Bowl gasket, Super E and G (10-pk.)
Bowl gasket, Super B and D (10-pk.)
1/4” insulator block w/ O-ring Super E
1/4” insulator block w/ O-ring Super G
1” spacer block Super E
1” spacer block Super G
Gas line insulator
19” gas line w/ 90° end
.95
.95
2.95
1.95
20.95
20.95
37.95
58.95
10.95
5.95
1003-0192
1003-0194
1003-0193
1003-0188
0706-0203
1003-0237
Idle mixture screw (5-pk.)
Idle mixture screw spring (10-pk.)
Bowl plug (5-pk.)
Needle: 17/8” E & 21/16” G (ea.)
Bellows seal, accelerator pump (5-pk.)
Diaphragm spring, accelerator pump (10-pk.)
Accelerator pump diaphragm (ea.)
Fast idle plunger/enrichener (ea.)
Ball check spring (5-pk.)
Fuel inlet/seat for 17/8” E & 21/16” G carb (uses
needle PART #1003-0042) (ea.)
Enrichment device for B series carb (will
work on Super E & G carbs when changing air
cleaners) (ea.)
Accelerator pump ejector nozzle
O-ring (10-pk.)
Accelerator pump check ball (10-pk.)
Accelerator pump cap O-ring
(two required) (10-pk.)
Fuel bowl overflow hose per 24” (5-pk.)
Straight gas hose for use with the new S&S
carbs with 90° fuel inlet
Inlet, carb fuel swivel
$7.95
.95
2.95
11.95
3.95
.95
13.95
11.95
1.95
GASKETS
& SEALS
ELECTRICAL
& LIGHTING
HANDLEBARS,
CONTROLS &
MIRRORS
11.95
CABLES
33.95
.95
.95
.95
3.95
5.95
22.95
BRAKES
OIL TANKS,
FILTERS &
GAS TANKS
DASHES
& GAUGES
THUNDERJET AND THUNDERPRO THUNDERJET
1007-0150
1007-0151
DS-289298
•ThunderJet’s patented third fuel circuit delivers needed fuel to the engine
only at higher rpm (4500 and up)
•Allows use of the main jet to tune for smooth, broad mid-range
power – supplement the top-end with the ThunderJet
•Jets are used to control the amount of fuel sent to the engine
•Comes with complete installation/tuning instructions and extra jets
1007-0154
•The system can operate over a wide range of altitude and atmospheric conditions
•ThunderPro ThunderJet is designed for today’s larger-displacement engines, with a
higher-capacity fuel delivery tube for increased volume when used in larger, high-rpm engines
•Made in the U.S.A.
DS-289299
1007-0155
CHASSIS,
DS-289300 SUSPENSION,
FENDERS
& WHEELS
FLOORBOARDS
& PEGS
1007-0156
HARDWARE
NOTE: Some machining of carb body is required.
NOTE: Legal in California only for racing vehicles which may never be used upon a highway.
PART #
DESCRIPTION
SUG. RETAIL
1007-0150
1007-0151
DS-289298
DS-289299
DS-289300
Polished
Natural aluminum
Red
Black
Blue
PART #
DESCRIPTION
SUG. RETAIL
THUNDERPRO THUNDERJET FOR 57-85 XL W/ S&S G AND D CARBS
THUNDERJET FOR 57-85 XL W/ S&S E AND B CARBURETORS
$82.95
65.95
65.95
65.95
65.95
1007-0154
1007-0155
1007-0156
Polished
Natural aluminum
Black
ALL PART NUMBERS IN BLUE ARE NEW FOR 2014.
$89.95
77.95
77.95
GENERAL
549
ironhead xl
seAts &
sissY bArs
DS-289089
CarB reBUild
KiTS For
STandard Keihin
eXhAust
reBUild KiT
For Keihin CarB
•Kits include the parts necessary
for rebuilding Keihin carbs
•Feature Viton (not neoprene) needles
CArburetors •Kit includes all necessary parts to
& Air filters rebuild a butterfly style Keihin carb
PART #
1003-0291
DESCRIPTION
For 76-85 XL w/ Keihin butterfly carbs
SUG. RETAIL
$16.95
PART #
DS-289099
DS-289089
DESCRIPTION
Rebuild kit 76-78 XL (Japan); repl. OEM #27006-76
Rebuild kit 76-85 XL (Taiwan); repl. OEM #27006-76
SUG. RETAIL
$24.95
21.95
engine
1003-0166
DS-173528
trAnsmission
& DriVeline
gAskets
& seAls
eleCtriCAl
& lighting
rePair KiTS For Bendix CarBS
GenUine Bendix CarB
•Comes complete with all the necessary gaskets and seals, as well as an
accelerator pump (PART #DS-173528 includes gaskets only)
hAnDlebArs, reBUild KiT
Controls & •Rebuild kit includes all necessary gaskets,
mirrors
seals, idle screw and accelerator pump
PART #
DS-289090
CAbles
brAkes
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
DESCRIPTION
Bendix carb rebuild kit for 72-E76 XL;
repl. OEM #27132-71
SUG. RETAIL
$43.95
hiGh PerForManCe
aCCeleraTor PUMP
hoUSinG KiT
hArDwAre
DESCRIPTION
For 84-85 XL
PART #
DS-174445
SUG. RETAIL
$12.95
0934-1610
SUG. RETAIL
$19.95
CarBUreTor and inTaKe
ManiFold Seal KiT
PART #
0934-1610
1013-0004
1013-0005
1013-0006
CarBUreTor SPaCerS
0934-0944
DESCRIPTION
For 79-85 XL w/ Bendix/Keihin/Tillotson
(butterfly style)
For 57-78 Bendix/Keihin (butterfly style)
SUG. RETAIL
$12.95
9.95
•Easy way to add extra torque and horsepower
•Machined from solid 6061 T-6 billet aluminum
that completely eliminates porosity problems
•Machined finish can be polished to a bright luster
•Made in the U.S.A.
DESCRIPTION
SUG. RETAIL
FOR S&S E & B SERIES CARBURETORS (17/8”)
550
DESCRIPTION
For L76-85 XL; repl. OEM #27361-76
•Kit contains carb-to-intake seal and
two intake-to-cylinder head seals
PART #
generAl
SUG. RETAIL
$19.95
10.95
8.95
•Sold each
•Made in the U.S.A.
ChAssis,
suspension,
fenDers
& wheels
floorboArDs
& pegs
DESCRIPTION
Bendix carb repair kit for 72-E76 XL (import)
Accelerator pump only for 71-75 XL (import)
Bendix gasket kit for 72-E76 XL (Genuine James)
aCCeleraTor PUMP
diaPhraGM
•High-flow accelerator pump housing will
increase fuel flow through the pump, significantly
improving the low-end and mid-range response
•Removing the float bowl and drilling
one hole is all that is required; no need
to remove the carb from the engine
•Made in the U.S.A.
PART #
DS-289096
PART #
1003-0166
DS-289097
DS-173528
1013-0004
1013-0005
1013-0006
1”
11/2”
2”
$33.95
39.95
39.95
FOR S&S G & D SERIES CARBURETORS (21/16”)
1013-0007
1013-0008
1013-0009
1”
11/2”
2”
33.95
39.95
39.95
CarBUreTor
inSUlaTor BloCK KiT
•Kit includes gaskets required when
converting a Linkert to a Bendix/Keihin carb
•Made in the U.S.A.
PART #
0934-0945
DESCRIPTION
For 57-65 XL, carb to intake
(Linkert to Bendix/Keihin); repl. OEM #27411-40A
All pArt numbers in blue Are new for 2014.
SUG. RETAIL
$7.95
ironhead xl
seAts &
sissY bArs
1003-0015
JeT KiTS For S&S CarBS
eXhAust
•For jetting most stock and performance engines
•Low-range kit contains one each of the following intermediate
jets (.025, .0265, .028, .0295) and one each of the following main
jets (.062, .064, .066, .068, .070, .072, .074)
•High-range kit contains one each of the following intermediate
jets (.0295, .031, .032. .033) and one each of the following main jets
(.072, .074, .076, .078, .080, .082, .084)
•Dealer jet kit contains three each of all intermediate jets
(except PART #s 1005-0008 and 1005-0009) and five each of all main
jets (except PART #s 1006-0233, 1006-0234, 1006-0235,
1006-0236, 1006-0237 and 1006-0238) plus a main jet tool
•Replacement jets also available separately
PART #
DESCRIPTION
SUG. RETAIL (EA.)
JET KITS
PART #
DS-0450
CArburetors
& Air filters
engine
DS-0451
DESCRIPTION
SUG. RETAIL (EA.)
MAIN JETS (5‑PK.)
1003‑0015
Dealer jet kit
DS‑0450
Low-range kit
DS‑0451
High-range kit
$317.95
DESCRIPTION
SUG. RETAIL (EA.)
MAIN JETS (5‑PK.) (CONT)
1006‑0228
.040 main jet
46.95
1006‑0229
46.95
1006‑0230
INTERMEDIATE JETS (3‑PK.)
PART #
$7.95
DS‑72066
.066 main jet
$7.95
.042 main jet
7.95
DS‑72068
.068 main jet
7.95
.044 main jet
7.95
DS‑72070
.070 main jet
7.95
1006‑0231
.046 main jet
7.95
DS‑72072
.072 main jet
7.95
DS‑94025
.025 intermediate jet
7.95
1006‑0232
.048 main jet
7.95
DS‑72074
.074 main jet
7.95
DS‑940265
.0265 intermediate jet
7.95
1006‑0233
.050 main jet
7.95
DS‑72076
.076 main jet
7.95
DS‑94028
.028 intermediate jet
7.95
1006‑0234
.052 main jet
7.95
DS‑72078
.078 main jet
7.95
DS‑940295
.0295 intermediate jet
7.95
1006‑0235
.054 main jet
7.95
DS‑72080
.080 main jet
7.95
.056 main jet
7.95
DS‑72082
.082 main jet
7.95
DS‑72084
.084 main jet
7.95
DS‑94031
.031 intermediate jet
7.95
1006‑0236
DS‑94032
.032 intermediate jet
7.95
1006‑0237
.058 main jet
7.95
DS‑94033
.033 intermediate jet
7.95
1006‑0238
.060 main jet
7.95
1005‑0008
.036 intermediate jet
7.95
DS‑72062
.062 main jet
7.95
1005‑0009
.040 intermediate jet
7.95
DS‑72064
.064 main jet
7.95
DS-289310
Keihin-STYle PiloT-SloW JeTS
•Brass carburetor jets are high-precision and flow-calibrated for extremely accurate fuel flow rate
•Available in a range of sizes
•High-quality replacement for Keihin style pilot jet N424-25B; NOT original Keihin jets
•Sold to dealer as 4-pack, sold to consumer as each
PART #
JET SIZE
SUG. RETAIL
1005‑0142
1005‑0143
1005‑0144
1005‑0145
1005‑0146
1005‑0147
1005‑0148
PART #
JET SIZE
SUG. RETAIL
FOR 76‑85 XL (CONT)
FOR 76‑85 XL
35
38
40
42
45
48
50
$3.95
3.95
3.95
3.95
3.95
3.95
3.95
1005‑0149
1005‑0150
1005‑0151
1005‑0152
1005‑0153
1005‑0154
52
55
58
60
62
65
3.95
3.95
3.95
3.95
3.95
3.95
•Brass carburetor jets are high precision and flowcalibrated for extremely accurate fuel flow rate
•Available in a range of sizes for Mikuni applications
•High-quality replacement; NOT original Mikuni jets
•Individual jet sizes sold in 4-pack to dealers,
sold each to consumer
PART #
DESCRIPTION
•Dealer kit includes 160 jets;
DEALER KIT
4 of each jet in sizes 72.5
1006‑0012
4-pc. each jet sizes 72.5 through 160
through 160
JET SIZE SUG. RETAIL
72.5
$2.50
75
2.50
77.5
2.50
80
2.50
82.5
2.50
85
2.50
87.5
2.50
90
2.50
92.5
2.50
95
2.50
97.5
2.50
100
2.50
102.5
2.50
SUG. RETAIL (EA.)
#50
#52
#54
#56
#58
pilot
pilot
pilot
pilot
pilot
jet
jet
jet
jet
jet
$4.25
4.25
4.25
4.25
4.25
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
rd PreCiSion
Main JeTS
PART #
1006‑0018
1006‑0019
1006‑0020
1006‑0021
1006‑0022
1006‑0023
1006‑0024
1006‑0025
1006‑0026
1006‑0027
1006‑0028
1006‑0029
1006‑0030
brAkes
FOR 76‑85 XL
DS‑289310
DS‑289311
DS‑289312
DS‑289313
DS‑289314
eleCtriCAl
& lighting
CAbles
•For butterfly Keihin carbs
•Precision-made in Japan
•Sold in five-packs to dealer,
sold each to consumer
DESCRIPTION
gAskets
& seAls
hAnDlebArs,
Controls &
mirrors
PiloT JeTS For
Keihin CarBS
PART #
trAnsmission
& DriVeline
PART #
1006‑0031
1006‑0032
1006‑0033
1006‑0034
1006‑0035
1006‑0036
1006‑0037
1006‑0038
1006‑0039
1006‑0040
1006‑0041
1006‑0042
1006‑0043
JET SIZE SUG. RETAIL
105
$2.50
107.5
2.50
110
2.50
112.5
2.50
115
2.50
117.5
2.50
120
2.50
122.5
2.50
125
2.50
127.5
2.50
130
2.50
132.5
2.50
135
2.50
PART #
1006‑0044
1006‑0045
1006‑0046
1006‑0047
1006‑0048
1006‑0049
1006‑0050
1006‑0051
1006‑0052
1006‑0053
1006‑0054
ChAssis,
suspension,
fenDers
& wheels
SUG. RETAIL
$353.95
JET SIZE SUG. RETAIL
137.5
$2.50
140
2.50
142.5
2.50
145
2.50
147.5
2.50
150
2.50
152.5
2.50
155
2.50
157.5
2.50
160
2.50
170
2.50
All pArt numbers in blue Are new for 2014.
floorboArDs
& pegs
hArDwAre
generAl
551
ironhead xl
seAts &
sissY bArs
eXhAust
GenUine MiKUni Main JeTS
BraSS - larGe hex-TYPe
•6mm hex, 12mm overall length
•Fit most VM style carburetors
•Available in sizes 50-720
•Sold to dealer in packs of four; sold to consumer as each
•Made in Japan
PART #
KM404250
CArburetors
KM404255
& Air filters
engine
trAnsmission
& DriVeline
gAskets
& seAls
eleCtriCAl
& lighting
KM404260
KM404265
KM404270
KM404275
KM404280
KM404285
KM404290
KM404295
KM4042100
KM4042105
KM4042110
KM4042115
KM4042120
KM4042125
KM4042130
KM4042135
JET SIZE
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
PART #
KM4042140
KM4042145
KM4042150
KM4042155
KM4042160
KM4042165
KM4042170
KM4042175
KM4042180
KM4042185
KM4042190
KM4042195
KM4042200
KM4042210
KM4042220
KM4042230
KM4042240
KM4042250
JET SIZE
140
145
150
155
160
165
170
175
180
185
190
195
200
210
220
230
240
250
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
PART #
KM4042260
KM4042270
KM4042280
KM4042290
KM4042300
KM4042310
KM4042320
KM4042330
KM4042340
KM4042350
KM4042360
KM4042370
KM4042380
KM4042390
KM4042400
KM4042410
KM4042420
KM4042430
JET SIZE
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
PART #
KM4042440
KM4042450
KM4042460
KM4042470
KM4042480
KM4042490
KM4042500
KM4042540
KM4042560
KM4042580
KM4042600
KM4042620
KM4042640
KM4042660
KM4042680
KM4042700
KM4042720
JET SIZE
440
450
460
470
480
490
500
540
560
580
600
620
640
660
680
700
720
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
GenUine MiKUni 100/604 Main JeTS
For rS and hS CarBS
hAnDlebArs, •Large round type used in RS and HS carbs
•Available in increments of 2.5 from 60 through 100 and from 105 through 195; 200, 205, 210 jet also available
Controls &
•Sold to dealer 4 per pack; sold to consumer as each
mirrors
CAbles
brAkes
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
PART #
KN10060460
KN100604625
KN10060465
KN100604675
KN10060470
KN100604725
KN10060475
KN100604775
KN10060480
KN100604825
KN10060485
KN100604875
KN10060490
KN100604925
KN10060495
JET SIZE SUG. RETAIL
60
$2.95
62.5
2.95
65
2.95
67.5
2.95
70
2.95
72.5
2.95
75
2.95
77.5
2.95
80
2.95
82.5
2.95
85
2.95
87.5
2.95
90
2.95
92.5
2.95
95
2.95
PART #
KN100604975
KN100604100
KN100604105
KN1006041075
KN100604110
KN1006041125
KN100604115
KN1006041175
KN100604120
KN1006041225
KN100604125
KN1006041275
KN100604130
KN1006041325
KN100604135
JET SIZE SUG. RETAIL
97.5
$2.95
100
2.95
105
2.95
107.5
2.95
110
2.95
112.5
2.95
115
2.95
117.5
2.95
120
2.95
122.5
2.95
125
2.95
127.5
2.95
130
2.95
132.5
2.95
135
2.95
GenUine MiKUni
VM22/210 PiloT JeTS
PART #
KM515
hArDwAre
1005‑0011
KM530
1005‑0010
KM535
KM540
JET SIZE
15
20
25
27.5
30
32.5
35
40
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
PART #
KM545
KM550
KM555
KM560
KM565
KM570
KM575
KM580
JET SIZE
45
50
55
60
65
70
75
80
JET SIZE SUG. RETAIL
137.5
$2.95
140
2.95
142.5
2.95
145
2.95
147.5
2.95
150
2.95
152.5
2.95
155
2.95
157.5
2.95
160
2.95
162.5
2.95
165
2.95
167.5
2.95
170
2.95
172.5
2.95
PART #
KN100604175
KN1006041775
KN100604180
KN1006041825
KN100604185
KN1006041875
KN100604190
KN1006041925
KN100604195
KN100604200
1006‑0246
1006‑0247
JET SIZE SUG. RETAIL
175
$2.95
177.5
2.95
180
2.95
182.5
2.95
185
2.95
187.5
2.95
190
2.95
192.5
2.95
195
2.95
200
2.95
205
2.95
210
2.95
GenUine MiKUni
VM28/486 PiloT JeTS
•These genuine Mikuni pilot jets
fit most VM, TM and TMX carbs
ChAssis,
suspension, •4mm head diameter, 14mm overall length
•Sold to dealer in packs of 4; sold to consumer as each
fenDers
•Made in Japan
& wheels
floorboArDs KM520
& pegs
KM525
PART #
KN1006041375
KN100604140
KN1006041425
KN100604145
KN1006041475
KN100604150
KN1006041525
KN100604155
KN1006041575
KN100604160
KN1006041625
KN100604165
KN1006041675
KN100604170
KN1006041725
SUG. RETAIL
$2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
•These genuine Mikuni pilot jets fit all RS, HS and HSR carbs
•5mm head diameter, 28mm overall length
•Sold each
•Made in Japan
PART #
KVM2848615
KVM28486175
KVM2848620
KVM28486225
KVM2848625
KVM28486275
KVM2848630
JET SIZE SUG. RETAIL
15
$2.95
17.5
2.95
20
2.95
22.5
2.95
25
2.95
27.5
2.95
30
2.95
PART #
KVM2848635
KVM2848640
KVM2848645
KVM2848650
KVM2848655
KVM2848660
JET SIZE SUG. RETAIL
35
$2.95
40
2.95
45
2.95
50
2.95
55
2.95
60
2.95
The oriGinal “PoWer TUBe” aToMiZer
generAl
552
•Atomizer power tube is CNC-machined from brass for consistency and accuracy
•Converts fuel from a squirting liquid to a fine mist
•Eliminates spitting and popping through the carburetor
•Made in the U.S.A.
NOTE: Covered under the following U.S. patent #s: 5,233,180/5,562,868/5,662,836/5,810,264/6,270,060.
PART #
DS‑289120
DESCRIPTION
For 57-85 XL models w/ S&S B, D, E and G series carburetors
All pArt numbers in blue Are new for 2014.
SUG. RETAIL
$47.95
ironhead xl
seAts &
sissY bArs
DS-289102
DS-289101
eXhAust
TU-1
The SYSTeM ii
FUel aToMiZerS
CArburetors
& Air filters
•Atomizers help to properly mix fuel entering the intake
manifold for better efficiency and performance
•Available to fit various carburetors
•Made in the U.S.A.
PART #
DS-289101
DS-289102
TU-2
DESCRIPTION
Atomizer for 38mm Bendix and Keihin with 15/8” i.d. manifold
Atomizer for 40mm S&S, Mikuni and Screamin’ Eagle with 17/8” i.d. manifold
SUG. RETAIL
$18.95
18.95
engine
trAnsmission
& DriVeline
STandard inTaKe ManiFoldS
TU-5
•Available for stock cylinders
•Compatible with S&S Super E, B and G carbs
•79-85 XLs use rubber-band-type intake seals
•57-78 XLs use O-ring-type intake seals
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 57-78 XL (O-RING TYPE)
DS-289231
1050-0047
Super B and E
Super G
gAskets
& seAls
1050-0047
PART #
DESCRIPTION
SUG. RETAIL
FOR 79-85 XL (W/O VOES) (BAND-TYPE)
$83.95
83.95
DS-289232
1050-0050
Super B and E
Super G
$83.95
83.95
BilleT FlanGe adaPTer
For SPiGoT-TYPe CarBS
•Allows you to mount OEM late-model
CV or Mikuni HSR 42 carbs
on Iron XL models with two-bolt manifolds
•CNC-machined from 6061 billet aluminum
•Mounting holes are 2.75” on-center
•Can be polished, plated or painted
•Carb-to-manifold seal available separately
•Made in the U.S.A.; sold each
PART #
DS-289219
DESCRIPTION
Billet flange adapter
SUG. RETAIL
$28.95
eleCtriCAl
& lighting
TUrBUlaTor
•The turbulator uses a fixed-vane vortex
design that turns your intake manifold into
a violent mixing chamber
•These vanes eliminate heavy droplets of fuel,
fuel stacking and keep fuel from puddling
•The result is no more load or dive
spots – just crisp, clean throttle response
throughout the powerband
•Complete atomization also increases fuel
mileage and eliminates stand-off
•Made in the U.S.A.
PART #
TU-1
TU-2
TU-5
DESCRIPTION
Bendix/Zenith Carbs
S&S B & E series
S&S Super G
SUG. RETAIL
$14.95
14.95
14.95
hAnDlebArs,
Controls &
mirrors
CAbles
brAkes
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
inTaKe ManiFold
ClaMPS WiTh 0-rinGS
•Spring steel, chrome-plated clamp assemblies
with high-quality O-rings
•Sold in pairs
PART #
DS-203094
DESCRIPTION
For 57-E78 XL; repl. OEM #s 27063-57 and 27060-55
SUG. RETAIL
$20.95
•Spring steel, chrome-plated clamp assemblies
•Sturdy clamps are easy to install
•Includes seals
•Sold in pairs
PART #
DS-203089
inTaKe
ManiFold
ClaMPS
1013-0044
DESCRIPTION
For L78-85 XL; repl. OEM #s 27063-80 and 27062-7
SUG. RETAIL
$22.95
floorboArDs
& pegs
hArDwAre
•Clamps are 3/4” wide and constructed of .020” thick
stainless steel and use a curved 10-24 threaded “T”-bolt
with plated steel aircraft-style hex locknut
•Sold each
•Made in the U.S.A.
PART #
1013-0043
ChAssis,
suspension,
fenDers
& wheels
inTaKe ManiFold ClaMPS WiTh SealS
DESCRIPTION
For 55-E78 XL with O-ring-style cylinder
heads; repl. OEM #27063-57
For L78-85 XL with rubber band-style
cylinder heads; repl. OEM #27063-80
1013-0043
SUG. RETAIL (EA.)
$10.95
8.95
CarBUreTor BoWl loCK nUT KiT
•Includes copper gasket, nut and lock washer
•Cad-plated
PART #
DESCRIPTION
SUG. RETAIL
2401-0505 For 57-65 XL; repl. OEM #27375-29, 27376-28, 7045, 7793
$13.95
All pArt numbers in blue Are new for 2014.
generAl
553
ironhead xl
seAts &
sissY bArs
FloaT BoWl
SPeed SCreW KiT
adJUSTaBle CarBUreTor
SUPPorT BraCKeT
•Electropolished stainless steel for
a great custom look
eXhAust
•Will not corrode in extreme climates
•Longer and stronger than the stock
screws, makes them easier to handle; will not round off
5
CArburetors • /16” hex head design eases bowl removal and jet changing
•Made in the U.S.A.
& Air filters
PART #
1050-0160
DESCRIPTION
With S&S E&G carbs
•Adjusts from 51/4” to 63/8”
•Mounts from the center case bolt
between cylinders to the lower flange
mount of the manifold
•Made in the U.S.A.
SUG. RETAIL
$34.95
PART #
160471
DESCRIPTION
For 57-85 XL
SUG. RETAIL
$16.95
engine
“BoB” reTro-STYle
air Cleaner
air Cleaner BraCe
trAnsmission •Use with our Dragtron™ air cleaners to eliminate
carb vibration, which can lead to air leaks
& DriVeline
•Includes hardware and template
•Must use either PART #DS-289104 block or OEM insulator
•Chromed steel support braces fit models equipped with
gAskets
Bendix or Keihin carbs
& seAls
eleCtriCAl
& lighting
PART #
DS-289094
DESCRIPTION
For 57-85 XL
•Chrome-plated air cleaner measures
51/2” in diameter
•Has a re-usable foam filter element
•All necessary mounting hardware included
•Replacement air filter element available separately
SUG. RETAIL
$11.95
STaMPed STeel
draGTron™-STYle
air Cleaner
•Fits Bendix, Keihin and Tillotson carburetors
NOTE: Requires appropriate carb support bracket.
CAbles
DESCRIPTION
DS-288999
SUG. RETAIL
FOR 57-85 XL MODELS
DS-288999
DS-289043
PART #
1010-0192
1011-0881
1010-0192
DESCRIPTION
For S&S E and G series carburetors
Repl. air filter element
SUG. RETAIL
$64.95
14.95
7” roUnd
air Cleaner
hAnDlebArs,
Controls & •Stamped steel version of our popular
die-cast Dragtron air cleaner
mirrors
PART #
NOTE: Requires appropriate carb support bracket.
Air cleaner
Repl. foam element
$35.95
4.95
•Chrome air cleaner fits
Harley models equipped
with Bendix or Keihin carburetors
•Air filter element included
NOTE: Requires appropriate carb support bracket.
PART #
DS-288998
SUG.
RETAIL
$39.95
DESCRIPTION
For 57-85 XL w/ Bendix and Keihin butterfly carbs
brAkes
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
hYPerCharGer™ air Cleaner
•This air cleaner looks great and works even better
•Outstanding performance on stock or mildly modified engines
up to 90 horsepower
•Available with a standard (smooth) trapdoor design
PART #
and chrome butterflies
1010-0229
•Provides excellent legroom for comfort while riding
DESCRIPTION
For 57-85 XL with S&S B series carb
SUG. RETAIL
$199.99
ChAssis,
suspension,
fenDers
& wheels
floorboArDs
& pegs
1010-0314
CUSToM air
Cleaner aSSeMBlieS
hArDwAre
•Increases horsepower with proper
carburetor calibration
•Mounts directly to the carburetor
•Designed to fit XL models equipped with various carburetors
•Made in the U.S.A.
‘TeardroP’ air
Cleaner aSSeMBlY
generAl
554
1011-2663
•Made from chrome-plated
cast aluminum
•Ribbed style; measures 8” x 4.5” x 2”
•Include mini air filter and required hardware
•Made in the U.S.A.
PART #
1010-0710
DESCRIPTION
For S&S Super E and G carbs
PART #
1010-0314
SUG. RETAIL
$166.95
1011-2663
DS-289057
DESCRIPTION
For 76-85 XL w/ Keihin butterfly carbs;
5” dia. and polished outer cover
For Bendix carb
Repl. filter for 1011-2663
All pArt numbers in blue Are new for 2014.
SUG. RETAIL
$92.95
91.95
45.95
IRONHEAD XL
SEATS &
SISSY BARS
UNIVERSAL STEALTH AIR CLEANER KIT
•Stealth’s design incorporates a directional stinger that
directs incoming airflow toward the carburetor’s venturi
•Increased performance
•Perfect addition to a performance
exhaust system
•Filter element can be cleaned and reused
•Kit includes backplate, air filter, all necessary mounting
hardware and complete instructions
•Made in the U.S.A.
PART #
1010‑1313
1011‑3119
1011‑3120
1010‑1313
EXHAUST
CARBURETORS
& AIR FILTERS
DESCRIPTION
For 57‑85 XL models w/ Super E or G carb
Standard stealth air filter for S&S Universal Stealth Air Cleaner Kit
1” tall stealth air filter for S&S Universal Stealth Air Cleaner Kit
SUG. RETAIL
$129.95
24.95
24.95
1014‑0119
1014‑0116
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
1014‑0117
1014‑0120
STEALTH AIR CLEANER COVERS
1014‑0122
•Fit the S&S Stealth universal air cleaner kits
•Bob and Muscle style air cleaner covers are
machined from billet aluminum and fit over
the end of the air filter, leaving the filter
element exposed
•Air Stream‑style is die‑cast and features screened vents for more air
without sucking in rain/road hazards
•Muscle‑style features muscle car‑style hood pins
•Made in the U.S.A.
PART #
1014‑0116
1014‑0117
1014‑0118
1014‑0119
1014‑0120
DESCRIPTION
Air Stream, chrome
Air Stream, black wrinkle powder‑coat
Bob dish, chrome
Bob dish, black wrinkle powder‑coat
Bob dome, chrome
SUG. RETAIL
$139.95
139.95
94.95
94.95
94.95
ELECTRICAL
& LIGHTING
HANDLEBARS,
CONTROLS &
MIRRORS
CABLES
PART #
1014‑0121
1014‑0122
1014‑0123
1014‑0165
DS‑289130
1014‑0165
DESCRIPTION
Bob dome, black wrinkle powder‑coat
Muscle, chrome
Muscle, black wrinkle powder‑coat
Muscle, black wrinkle powder‑coat w/ logo
SUG. RETAIL
$94.95
119.95
129.95
99.95
BRAKES
OIL TANKS,
FILTERS &
GAS TANKS
1014‑0040
DASHES
& GAUGES
CHASSIS,
SUSPENSION,
FENDERS
& WHEELS
AIR CLEANER
AND COVERS
•Original S&S chrome teardrop
air cleaner assembly
•Includes an S&S cover, backing plate and high‑quality
filter element and hardware kit
•Increases horsepower with no other changes
•Made in the U.S.A.
NOTE: Covers may need to be notched when used with custom or
5-gallon or larger fuel tanks.
FLOORBOARDS
& PEGS
1014‑0133
HARDWARE
NOTE: Installation of an S&S air cleaner may require re-jetting.
PART #
DESCRIPTION
SUG. RETAIL
AIR CLEANERS ASSEMBLY FOR S&S CARBURETORS
DS‑289130
For E & G series carbs on 57‑85 XL
$239.95
REPLACEMENT/OPTIONAL PARTS
DS‑289404
1014‑0040
1014‑0133
DS‑289403
1011‑1721
Repl. S&S air cleaner cover for all E & G carbs
Slasher‑style air cleaner cover for all E & G carbs
Repl. black wrinkle finish air cleaner cover for S&S E & G carbs
Repl. chrome S&S air cleaner cover for S&S Super B carbs
Repl. filter element for PART #DS‑289130
143.95
143.95
121.95
143.95
18.95
SMOOTH-STYLE
CARBURETOR COVER
•Teardrop‑style design
•Comes without element
•Available in chrome finish
•Made in the U.S.A.
PART #
1015‑0099
ALL PART NUMBERS IN BLUE ARE NEW FOR 2014.
DESCRIPTION
For 57‑65 XL w/
S&S carburetors
GENERAL
SUG. RETAIL
$87.95
555
ironhead xl
1011-0313
seAts &
sissY bArs
eXhAust
reUSaBle air FilTerS
1011-0314
•Durable epoxy-coated wire mesh
designed to maximize airflow and provide peak filtration
•100% reusable and washable
CArburetors •High-flow four-layer surgical-grade cotton filtration
•Urethane body that won’t crack or curl like rubber
& Air filters
•Precision hand-poured design
•Made in the U.S.A.
NOTE: For cleaner use PART #3704-0044; for oil use PART #3610-0013.
engine
PART #
1011-0313
1011-0314
DESCRIPTION
S&S “D” teardrop air filter; K&N ref. #E-3224
S&S 6” x 23/16” air filter; K&N ref. #E-3225
SUG. RETAIL
$31.95
31.95
1011-0315
PART #
1011-0315
DESCRIPTION
S&S Super E and G air filter; K&N ref. #E-3226
SUG. RETAIL
$31.95
trAnsmission
& DriVeline
gAskets
& seAls
DS-289501
DS-289500
HD-20
eleCtriCAl
& lighting
hAnDlebArs,
Controls &
mirrors
hiGh-FloW rePlaCeMenT
air FilTerS
1011-1159
DS-289514
DS-289504
CAbles
air FilTer eleMenTS
brAkes
oil tAnks,
filters &
gAs tAnks
DAshes
& gAuges
E-3225
DS-289503
DS-289509
YEAR
•Top-quality replacement air filter elements from Uni,
the OEM supplier to Harley-Davidson
•Constructed of a unique, open-cell polyurethane material that allows
maximum airflow while still providing superior filtration
•Uni elements are available for a variety of Harley applications
•Sold individually
•Made in the U.S.A.
SUG.
YEAR
•Designed to increase horsepower and torque
•Pleated media provides a large filtration area
offering long service intervals
•Multi-layers of woven cotton gauze media offers excellent filtration
•Application-specific sealing bead ensures an airtight fit
•Original K&N High-Flow Technology
•American-made for over 40 years
SUG.
MODEL
PART #
OEM #
1000
1000
1000 (3” W)
900, 1000
DS-289500
DS-289503
DS-289501
DS-289500
29036-72 $19.95
29255-78 19.95
29086-73 19.95
29036-72 19.95
83-85 XL
L78-82 XL
L73-E75 XL
L75-E78 XL
66-E73 XL
(31/2”
PART #
OEM #
RETAIL
1000
W)
1000
1000 (27/16” W)
1000 (31/2” W)
900, 1000 (25/8” W)
HD-2076
HD-2078
HD-2075
HD-2076
HD-20
29036-72 $61.95
29255-78 65.95
29086-73 60.95
29086-75 61.95
29036-72 58.95
E-3224
-
47.95
E3226
-
47.95
E-3225
DS-289057 -
47.95
45.95
FOR AFTERMARKET AIR CLEANERS
S&S “D” teardrop air filter; 21/16”
S&S Super E and G series carb air
filter; 21/2”
S&S old style teardrop-shaped
housing; 6” x 23/16” air filter
Dragtron™ II air filter
RETAIL
FOR XL
83-85 XL
L78-82 XL
L73-E75 XL
66-E73 XL
MODEL
FOR XL
FOR AFTERMARKET AIR CLEANERS
S&S Super E and G series carb
air filter; 21/2”
S&S old style teardrop-shaped
housing; 6” x 23/16” air filter
Dragtron™ air filter
Dragtron™ II air filter
Drag 7” round air filter
(DS-288998)
ChAssis,
suspension,
fenDers
& wheels
floorboArDs
& pegs
DS-289514 -
18.95
DS-289504 DS-289509 1011-1159 -
18.95
18.95
23.95
DS-289504 -
18.95
1010-1033
1010-1034
hArDwAre
generAl
556
VeloCiTY STaCK Pre-FilTer
VeloCiTY STaCKS
•Compatible with all RSD velocity stacks
•Also fits on any 33/4” velocity stack
•Hydrophobic manufacturing process repels water
•Filters out larger particles of debris down to .005”
•Uniform micron openings allow air in while keeping
debris and water out
•Made in the U.S.A.
PART #
1011-2763
DESCRIPTION
Velocity stack pre-filter
•CNC machined from billet aluminum
•Bolts directly to S&S Super E or G carb
•No backing plate required
•Chrome bolts and gasket included
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 57-85 XL W/ S&S SUPER E/G CARB
SUG. RETAIL
$19.95
1010-1033
1010-1034
Black
Chrome
All pArt numbers in blue Are new for 2014.
$189.95
199.95