SWH10 - 1000 lb Swivel Hoist
Transcription
SWH10 - 1000 lb Swivel Hoist
MODEL SWH10 1,000 LB CAPACITY SWIVEL HOIST PARTS BREAKDOWN AND OPERATING MANUAL © Copyright 2007, Arcan Professional Tools Rev: 05/15/07 This operating manual contains important safety information. Read carefully and understand all information before operating tool. Save this manual for future use. PO Box 58 Travelers Rest, SC 29690 Customer Service: (800) 879-7316 Mon-Fri 8:30AM - 5:30PM Fax: (864) 834-0073 PARTS LIST 1/2" x 3" Hex Head Bolt and Nut Boom Boom Extension 5/8" x 3" Hex Head Bolt and Nut Mast Long Jack 5/8" x 4-1/2" Hex Head Bolt and Nut Jack Handle 1" x 4-1/2" Hex Head Bolt and Nut 1/2" x 3-1/2" Pin and Clip Plastic Ring Base Hook and Chain 2 People 1/2" Wrench Safety Glasses 5/8" Wrench 1" Wrench Rubber Mallet Adjustable Wrench SAFETY INFORMATION WARNING This symbol alerts you to the possibility of serious injury or death if instructions are not followed. CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if instructions are not followed. This operating manual contains important details concerning the safe operation of this tool. The user must read and understand these details before any use of the tool. This manual must be retained for future reference. Failure to heed these warnings may result in loss of load, damage to the hoist and/or failure resulting in property damage, personal or fatal injury. WARNING WARNING r 3FBETUVEZBOEVOEFSTUBOEBMMJOTUSVDUJPONBOVBMTQBDLFEXJUI this hoist before operating. r "MXBZTXFBSBQQSPQSJBUFDMPUIJOHJODMVEJOHTBGFUZHPHHMFTXIFO assembling or operating this hoist. r ,FFQBMMCPEZQBSUTDMPUIJOHBOEFRVJQNFOUGSFFGSPNUIFNPWJOH QBSUTPGUIJTIPJTUUPSFEVDFUIFSJTLPGJOKVSZ r 5IFIPJTUTIPVMECFWJTVBMMZJOTQFDUFECFGPSFFBDIVTFUPDIFDLGPS MFBLJOHIZESBVMJDáVJEBOEDSBDLFEEBNBHFEMPPTFPSNJTTJOHQBSUT r &OTVSFUIBUBMMQJOTBOEDPNQPOFOUTBSFMPDLFETFDVSFMZJOUPEFTJSFE settings before operating the hoist. r 5IJTIPJTUJTEFTJHOFEGPSVTFPOMZPOIBSEMFWFMTVSGBDFTUIBU BSFDBQBCMFPGTVTUBJOJOHUIFMPBE6TFPOPUIFSUIBOIBSEMFWFM surfaces can result in hoist instability and possible loss of load. r 8IFOSFNPWJOHFOHJOFTGSPNWFIJDMFTFOTVSFUIBUUIFIZESBVMJDVOJU EPFTOPUDPOUBDUUIFWFIJDMFJOBOZXBZ'BJMVSFUPLFFQUIFIPJTUDMFBS from obstructions could result in a dropped engine. r /FWFSPWFSMPBEUIFIPJTU0WFSMPBEJOHDBODBVTFEBNBHFUPPSGBJMVSF of the hoist. r 6TFPOMZTMJOHTDIBJOTIPPLTBOEDPOOFDUPSTXJUIXFJHIUDBQBDJUJFT greater than the weight of the load being lifted. r -PXFSCPPNBOEMPBEUPUIFMPXFTUQPTTJCMFQPTJUJPOBOEFOTVSFUIBU the load is stable and balanced before transporting. r "TTVSFUIBUUIFMPBEJTOPUBMMPXFEUPESPQTVEEFOMZPSTXJOHEVSJOH transport. r -PXFSUIFCPPNDPNQMFUFMZCFGPSFBEEJOHPJMIZESBVMJDPJMUPUIF QVNQSFTFSWPJS r %POPUBMUFSUIFIPJTUJOBOZXBZ%POPUTVCTUJUVUFCPMUTQJOTPSBOZPUIFS component of the hoist. Use only genuine factory replacement parts. INSPECTION 5IFIPJTUTIPVMECFWJTVBMMZJOTQFDUFECFGPSFFBDIVTFUPDIFDLGPSMFBLJOH IZESBVMJDáVJEBOEDSBDLFEEBNBHFEMPPTFPSNJTTJOHQBSUT&BDIIPJTUNVTU be inspected by a manufacturer’s repair facility immediately if it is subjected to an BCOPSNBMMPBEPSTIPDL"OZIPJTUXIJDIBQQFBSTUPCFEBNBHFEJOBOZXBZJT GPVOEUPCFCBEMZXPSOPSPQFSBUFTBCOPSNBMMZNVTUCFSFNPWFEGSPNTFSWJDF VOUJMOFDFTTBSZSFQBJSTBSFNBEFCZBNBOVGBDUVSFSTBVUIPSJ[FESFQBJSGBDJMJUZ "OBOOVBMJOTQFDUJPOPGUIFIPJTUTIPVMECFNBEFCZBNBOVGBDUVSFSTBVUIPSJ[FE SFQBJSGBDJMJUZBOEUIBUBOZEFGFDUJWFQBSUTEFDBMTPSXBSOJOHMBCFMTCFSFQMBDFE XJUINBOVGBDUVSFSTTQFDJàFEQBSUT"MJTUPGBVUIPSJ[FESFQBJSGBDJMJUJFTJT BWBJMBCMFGSPNUIFNBOVGBDUVSFS SAFETY INSTRUCTIONS r $)&$,:063-0$"-45"5&"/%'&%&3"-3&(6-"5*0/4 3&("3%*/(5)&4"'&64&0'5)*4&26*1.&/5 r :PVSTBGFUZJTBUPQQSJPSJUZ1MFBTFIBOEMFFRVJQNFOUXJUIDBSF r 5IJTIPJTUXJMMFYFSUBMJGUJOHGPSDFPOBOZUIJOHDPOOFDUFEUPJUTCPPN &OTVSFUIBUBMMDPNQPOFOUTUIBUBSFOPUUPCFMJGUFETVDIBTFYIBVTU and cooling components, are detached from the engine before lifting. r $MFBSUIFBSFBPGCZTUBOEFSTFTQFDJBMMZTNBMMDIJMESFOCFGPSFVTJOH r ,FFQUIFBSFBBCPWFBOEBSPVOEUIFIPJTUGSFFPGPCTUBDMFTUPSFEVDF UIFSJTLPGEBNBHFUPQSPQFSUZGBJMVSFPGFRVJQNFOUBOEGBUBMJOKVSZ NOTES OWNER/USER RESPONSIBILITY 5IFPXOFSBOEPSVTFSNVTUIBWFBOVOEFSTUBOEJOHPGUIFNBOVGBDUVSFShT operating instructions and warnings before using this hoist. Personnel JOWPMWFEJOUIFVTFBOEPQFSBUJPOPGFRVJQNFOUNVTUCFDBSFGVMDPNQFUFOU trained, and qualified in the safe operation of the equipment and its proper VTFXIFOTFSWJDJOHNPUPSWFIJDMFTBOEUIFJSDPNQPOFOUT 8BSOJOHJOGPSNBUJPOTIPVMECFFNQIBTJ[FEBOEVOEFSTUPPE*GUIFPQFSBUPSJT OPUáVFOUJO&OHMJTIUIFNBOVGBDUVSFShTJOTUSVDUJPOTBOEXBSOJOHTNVTUCFSFBE UPBOEEJTDVTTFEXJUIUIFPQFSBUPSJOUIFPQFSBUPShTOBUJWFMBOHVBHFCZUIF QVSDIBTFSPXOFSNBLJOHTVSFUIBUUIFPQFSBUPSDPNQSFIFOETJUTDPOUFOUT 8FXBOUUPLOPXJGZPVIBWFBOZQSPCMFNTXJUIPVSQSPEVDUT *GZPVBSFNJTTJOHBOZQBSUTPSàOEBOZEBNBHFDBMM"SDBOEJSFDUMZ and we will remedy the situation. Please do not call the store where you purchased this product. $VTUPNFS4FSWJDF .PO'SJ".1. arcanusa.com SWH10: Parts Breakdown & Operating Manual 2 rev.051507 ASSEMBLY INSTRUCTIONS Step 1: Assembly preparation. 1 Base Before assembly, attach base to a permanent surface capable of sustaining the maximum load of 1,000 lbs. Parts for this application are not included with the purchased product. Be sure this pre-attached bolt is loose so the mast slides out freely NOTE: Base comes pre-attached to mast. Remove mast before attaching base to a permanent surface. Be sure to loosen the preattached bolt in the base to slide the mast out freely. WARNING Mount base to a permanent surface capable of sustaining the maximum load. NOTE: If vehicle mounted, user must consult with vehicle manufacturer to ensure vehicle is capable of supporting the hoist and the hoist loaded at a maximum of 1,000 lbs. Modifications to the vehicle may be required for proper installation and safe vehicle operation. 2 Step 2: Connecting the mast to the base. Position the plastic ring so it fits around hole in base. Using two people, fit the mast through the plastic ring and into the hole in the base. Mast Tighten mast bolt after assembly to hold mast and boom in place. WARNING Mast bolt must be tightened to prevent mast and boom from swiveling. Be sure the mast bolt is tight so the base does not swivel during assembly Plastic Ring Mast Bolt Base SWH10: Parts Breakdown & Operating Manual 3 rev.051507 ASSEMBLY INSTRUCTIONS CONTINUED 3 Step 3: Connecting the boom to the mast. Boom Using two people, position the boom between the top plates on the mast. Align the holes in the plates with the holes in the connecting part of the boom. Use the 1" x 4-1/2" hex head bolt and nut to secure the boom to the mast and tighten. 4 Step 4: Connecting the long jack to the mast and the boom. 1. A. Using two people, lift the long jack into place and align holes in bottom jack plates with holes in mast. Attach to mast using the 5/8" x 4-1/2" hex head bolt and nut. B. Align the top hole in the jack extension with the holes in the BOOM. B Jack Extension Long Jack NOTE: Use the 5/8" x 3" hex head bolt, if necessary, to align the hole in the top of the jack extension. It may be necessary to turn the hole outward to align it properly with the boom plates. A 2. Attach to boom using the 5/8" x 3" hex head bolt and nut. Step 5: Extend the boom to a 90˚ angle. Position the jack handle in the jack cradle and pump until boom is horizontal. This will prevent the boom extension from sliding out during assembly in step number 6. Cradle Jack Handle 5 SWH10: Parts Breakdown & Operating Manual 4 rev.051507 ASSEMBLY INSTRUCTIONS CONTINUED 6 Step 6: Inserting boom extension into the boom. Align the boom extension with the boom and slide into place. Step 7: Securing boom extension. 7 Make sure all holes in boom and boom extension are aligned. Use the 1/2" x 3-1/2" pin and clip to secure the boom extension to the boom at the desired lift rating. WARNING Make sure pin is completely through boom and boom extension. Step 8: Attaching the hook and chain to the boom extension. Using the 1/2" x 3" hex head bolt, go through one hole on the end of the boom extension, through a link of chain, and out through the opposite boom extension hole. Secure with nut. 8 Assembly is complete. SWH10: Parts Breakdown & Operating Manual 5 rev.051507 OPERATING INSTRUCTIONS BEFORE OPERATION CAUTION #FGPSFPQFSBUJPODIFDLUPFOTVSFBMMQBSUTBSF assembled correctly and all fasteners are tight. LONG JACK OPERATION (see illustration below) $MPTFSFMFBTFWBMWFCZSPUBUJOHDMPDLXJTFàH *OTFSUIBOEMFJOUPDSBEMFàH 1VNQUPSBJTFUIFMPBEàH 3FNPWFIBOEMFGSPNDSBEMFBOEUVSOSFMFBTFWBMWFDPVOUFSDMPDLXJTF UPPQFOàH WARNING Fig. 1 5VSOSFMFBTFWBMWF4-08-:UPQSFWFOUMPBE from dropping suddenly. Fig. 2 Fig. 3 MAINTENANCE r *OTQFDUUIFIPJTUCFGPSFFBDIVTF$IFDLGPSDSBDLTMPPTFNJTTJOHPS EBNBHFEQBSUTBOEGPSIZESBVMJDMFBLT*GUIFIPJTUJTGPVOEUPCFCBEMZ XPSOPSEBNBHFEJOBOZXBZJU.645#&3&.07&%'30.4&37*$& *..&%*"5&-:6/5*-*5*43&1"*3&%#:"'"$503:"65)03*;&% 3&1"*3'"$*-*5:3FQBJSPGUIJTIPJTUSFRVJSFTTQFDJBMJ[FELOPXMFEHF BOEGBDJMJUJFTBOENVTUOPUCFBUUFNQUFECZVOBVUIPSJ[FEBHFOUT6TF POMZGBDUPSZBVUIPSJ[FEQBSUTMBCFMTBOEEFDBMTPOUIJTIPJTU r $IFDLUPFOTVSFUIFIPJTUIBTOPUCFFONPEJàFEGSPNJUTPSJHJOBM DPOEJUJPO/FWFSNPEJGZUIJTIPJTUJOBOZXBZ/FWFSVTFVOBQQSPWFE BDDFTTPSJFT.PEJàDBUJPOTBOEJOGFSJPSBDDFTTPSJFTDBOMFBEUPGBJMVSFPG the hoist resulting in loss of load, property damage, or fatal injury. r ,FFQBMMTVSGBDFTPGUIFIPJTUDMFBOBOEGSFFPGDPOUBNJOBOUT.BJOUBJOBMM labels, decals, and warnings. r 1FSJPEJDBMMZHSFBTFQJWPUQPJOUT #PPNUP6QSJHIU.BTUKPJOU 3BN.PVOUUP#PPN r 1FSJPEJDBMMZDIFDLPJMMFWFMJO)ZESBVMJD6OJU TO CHECK OIL LEVEL: -PXFSUIF#PPNVOUJMUIF3BNJTGVMMZSFUSBDUFE 3FNPWFUIF0JM'JMM1MVH 8JUI3BNJOIPSJ[POUBMQPTJUJPOPJMTIPVMECFFWFOXJUICPUUPNPG 'JMM1MVHIPMF*GPJMJTMPXàMMXJUIOFXDMFBOIZESBVMJDKBDLPJM WARNING 6TFPOMZQSPEVDUTMBCFMFEi)ZESBVMJD+BDL0JMu XJUIUIJTIZESBVMJDVOJU0UIFSáVJETXJMMEBNBHF the hydraulic system, resulting in failure of the hoist. 3FQMBDFàMMFSQMVH $MPTF3FMFBTF7BMWFBOEDIFDLGPSQSPQFS)ZESBVMJD6OJUPQFSBUJPO STORAGE 3FUSBDUCPPNBOETFDVSFXJUIMPDLJOHQJO 4MPXMZUVSOSFMFBTFWBMWFPOMPOHKBDLDPVOUFSDMPDLXJTFBOEBMMPXCPPN UPSFBDIJUTMPXFTUQPTJUJPO5VSOSFMFBTFWBMWFPOMPOHKBDLDMPDLXJTFUP close and store in closed position. &OTVSFUIBUNBTUCPMUJOCBTFPGUIFIPJTUJTUJHIUFOFEUPQSFWFOUCPPN BOENBTUGSPNNPWJOHVOFYQFDUFEMZ &OTVSFUIBUCPPNJTTUPSFEJOBNBOOFSXIJDIXJMMQSFWFOUJUGSPNDPNJOH into contact with any obstructions. OPERATION INSTRUCTIONS 1PTJUJPOUIFIPJTUTPUIBUUIFFOHJOFTMJOHMFWFMFSPSMPBEDBOCZMJGUFE CZUIFCPPNIPPL"UUBDIUIFIPPLTFDVSFMZUPUIFTMJOHPSMPBEUP be lifted. &OTVSFUIBUBOZEFWJDFPSEFWJDFTVTFEUPBUUBDI the load to the hoist are capable of sustaining the load. The load must be secured so that it can be MJGUFEJOBTBGFBOEDPOUSPMMFENBOOFS$MFBSUIF WARNING BSFBPGBOZCZTUBOEFSTBOEDIFDLGPSPCTUSVDUJPOT BOEIB[BSETCFGPSFPQFSBUJOHIPJTU'BJMVSFUP follow these warnings could result in sudden loss of load, property damage and fatal injury. 3BJTFUIFCPPNCZàSTUUVSOJOHUIFSFMFBTFWBMWFPOUIFMPOHKBDLDMPDLXJTF until it is closed. *OTFSUUIFQVNQIBOEMFEJOUPUIFQVNQDSBEMFBOEPQFSBUFUIFQVNQCZ NPWJOHIBOEMFVQBOEEPXOVOUJMMPBEJTBUUIFEFTJSFEIFJHIU 5PMPXFSUIFMPBESFNPWFIBOEMFGSPNUIFQVNQDSBEMFBOETMPXMZUVSOUIF SFMFBTFWBMWFPOUIFMPOHKBDLDPVOUFSDMPDLXJTF 5IFSFMFBTFWBMWFNVTUCFUVSOFETMPXMZTPUIFMPBEDBOCFMPXFSFEJOBTBGF and controlled manner. Failure to follow these WARNING warnings could result in sudden loss of load, property damage and fatal injury. SWH10: Parts Breakdown & Operating Manual TROUBLESHOOTING ):%3"6-*$4:45&."*3163(&"JSNBZPDDBTJPOBMMZFOUFSUIFIPJTUT IZESBVMJDTZTUFNIJOEFSJOHPQFSBUJPOPGUIFSBN5PQVSHFBJS 5VSO3FMFBTF7BMWFDPVOUFSDMPDLXJTFUPPQFO 4MPXMZQVNQ)BOEMFFJHIUGVMMTUSPLFT $MPTF3FMFBTF7BMWF 1VNQ)BOEMFVOUJM3BNJTGVMMZFYUFOEFEBOEDPOUJOVFUPQVNQ)BOEMFUP QVSHFBJSGSPNVOEFSOFBUIUIF3BN -PXFS#PPN 3FQFBUBTPGUFOBTOFDFTTBSZ OTHER SYMPTOMS: 4:.150. 3BNXJMMOPUMJGUUPGVMMIFJHIU )ZESBVMJD3BNXJMMOPUIPME #PPNXJMMOPUMPXFS )ZESBVMJDBDUJPOGFFMTTQPOHZ 6 $"64& -PX0JM-FWFM 3FMFBTF7BMWF0QFO 1VNQ7BMWFTOPUTFBMJOH "JSUSBQQFEJOTZTUFN 3BNCJOEJOH 3FMFBTF7BMWFCSPLFO 1BSUTXPSOCFOU "JSUSBQQFEJOTZTUFN 3&.&%: TFF$IFDL0JM-FWFM $MPTF3FMFBTF7BMWF $POUBDU"SDBO TFF"JS1VSHF $POUBDU"SDBO $POUBDU"SDBO $POUBDU"SDBO 4FF"JS1VSHF rev.051507 SPECIFICATIONS AND PARTS LIST SPECIFICATIONS .BY-JGUJOH)FJHIU#BTFUP)PPL .JO-JGUJOH)FJHIU#BTFUP)PPL #PPN$BQBDJUZ #PPN&YU'SPN&OEUP3BN 104 MCT #BTF%JNFOTJPOT #PPN4XJWFM 1PXFS6OJU 4IJQQJOH8FJHIU Y 5PO)FBWZ%VUZ2VJDL-JGU MCT PARTS LIST *5&. 1"35 3&2% 34# 34#)%- 48) 48) 48) 104 MCT 104 MCT %&4$3*15*0/ -POH+BDLXJUIIBOEMF +BDL)BOEMF 1MBTUJD3JOH )BSEXBSF,JU Y)FY)FBE#PMUBOE/VU Y)FY)FBE#PMUBOE/VU Y)FY)FBE#PMUBOE/VU Y)FY)FBE#PMUBOE/VU Y1JOBOE$MJQ )PPLBOE$IBJO .BTU#PMU 1 5 2 6 3 1,0 4 1,000 lb. Max Weight Capacity 00 50 0 25 0 8FXBOUUPLOPXJGZPVIBWFBOZQSPCMFNTXJUIPVSQSPEVDUT *GZPVBSFNJTTJOHBOZQBSUTPSàOEBOZEBNBHFDBMM"SDBOEJSFDUMZ and we will remedy the situation. Please do not call the store where you purchased this product. $VTUPNFS4FSWJDF .PO'SJ".1. arcanusa.com SWH10: Parts Breakdown & Operating Manual 7 rev.051507
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