2. manufacturing groups

COMPANY
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BUSINESS ACTIVITIES
ABOUT SME
MANUFACTURING GROUPS
PRODUCT RANGE
QUALITY
PLANNING PROJECTS
REFERENCES
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1. BUSINESS ACTIVITIES
 BUSINESS ACTIVITIES
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1. BUSINESS ACTIVITIES
 PRODUCTION COMPANY
SERVET MADENİ EŞYA SANAYİ VE TİCARET LTD. ŞTİ.
 MARKETING COMPANY
SERPA OTOMOTIV DIŞ TİCARET SANAYİ LTD. ŞTİ
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COMPANY
 ABOUT SME
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1. ABOUT SME
1.1 ABOUT SME
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SME was established in 1980 and SME started its activities as a small
workshop but we managed to secure a solid place in the automotive
replacement market within a short time as a result of our high quality and
service mentality.
In the automotive market, it has become an indispensable guarantee of
the market with its production, quality and around 30 years experience.
Some of its products are ;
External & Internal Mirrors
Front vision & Blind Spot Mirrors
Roof mirrors ,
Mirror Brackets ,
Mirror Glass Heating Systems,
Socket and Wire for Interior
installations,
Mirror Glasses,
Mirror Actuators & Switches
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1. ABOUT SME
1.2 VEHICLE GROUPS WHICH FOR SME PRODUCE MIRROR
• Truck
• Lorry
• Bus
• Light Commercial LCV
• Construction Machine
• Agricultural Vehicles
SME members of ;İstanbul Chamber of Commerce (ITO), İstanbul
Chamber of Industry (ISO), Assosication of Automotive Parts& Components
Manufacturers (TAYSAD ), Export Unions of Uludağ (UIB) .
1. ABOUT SME
1.3 BASE OF SME PRODUCTION
 SME continues its production activities in its new factory which SME
moved to in 2008 has compeletely 6.000m2 ,4.000 m2 closed field .
COMPANY
MANUFACTURING
GROUPS
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2. MANUFACTURING GROUPS
MANUFACTURING
GROUPS
GLASS PROCESSING
METAL
PROCESSSING
PLASTIC INJECTION
METAL INJECTION
MIRROR SUB-MATERIAL
PRODUCTION
CNC GLASS CUTTING
MACHINING PRODUCTION
PARTS
MIRROR BODY & SUB MATERIAL PRODUCTION
GLASS BENDING
TOOLING & TOOLING
EQUIPMENTS
MOUNTING BRACKETS
PRODUCTION
CR / AL COATING
GLASS GRINDING
METAL
CONNECTION
METAL
BENDING
PLASTIC CONNECTION
2. MANUFACTURING GROUPS
2.1 Rear View Mirror Production
Design & Tooling
Rear view mirror is mounted on vehicle after throughed
many stages of production .
Design and Tooling Processes ;
 By expert technicians ,the design of product which will be
produced, prepared in drawing programs such as
Solidworks- Autocad . Then Dimensional control is done and
sent to the CNC.
 In CNC Vertical machining center accordance to drawing
the steel surface is processed .
 The processed part is sent to Injection department for
sample production after controled by tooling department .
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2. MANUFACTURING GROUPS
2.1 Rear View Mirror Production
Glass Processing
Glass Processing Operations ;
 Plate Glass Cutting
 Glass Washing
 Glass Tempering & Bending on Furnace
 Glass Coating (Evaporation–Sputtering AL /CR vacuum coating machine )
 Glass Painting & Drying
 Shaped glass cutting in CNC automatic glass cutting machine
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2. MANUFACTURING GROUPS
2.1 Rear View Mirror Production
Plastic Injection
Plastic Injection Operations ;
 Adjusting parameter of injection machine according to produced part
 After pressure, the quality control is done and part is sent to Semi-manufactured
warehouse
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2. MANUFACTURING GROUPS
2.1 Rear View Mirror Production
Assembly
Assembly Operations ;
 Combined mirror glass and plastic parts at assembly line .
 Cleaned Glass surface with special chemicals and put necessary control labels
on mirror
 Mirrors are placed in single boxes , put labels of product references on each of
boxes and sent to shipping warehouse .
 Delivered to customer
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2. MANUFACTURING GROUPS
2.2 Mirror Bracket /Arm Production
Production Operations ;
 The ordered metal sheet plate which is given as per production amount is cut
according to bracket size
 Pressed the bracket parts on metal injection machine and welded parts which
needed welding
 Finally ,assemblied brackets and sent to warehouse for final control
 The bracket is attached product labels and packed to be shipped to the customer
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2. MANUFACTURING GROUPS
2.3 Machine Range
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2. MANUFACTURING GROUPS
2.3. Machine Range
 500T plastic injection machine was bought in 2010 .
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2. MANUFACTURING GROUPS
2.3. Machine Range
 Started to use Gas Assisted Injection system in 2010 .
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2. MANUFACTURING GROUPS
2.3 Machine Range
 Automatic Mirror Glass Grinding Machine was bought in 2011 .
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2. MANUFACTURING GROUPS
2.3 Machine Range
 Second Bending Furnace – Rectangle Type was bought in 2011 .
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2.4 General Information – Annual Production
External Mirror
300.000 pcs./ per year
Front Vision Mirror
20.000 pcs./ per year
Wide Angle Mirror
150.000 pcs./ per year
Roof Mirror
80.000 pcs./ per year
Mirror Arm
50.000 pcs./ per year
The annual total production quantity of Mirror & Mirror Sub-equipment is
700.000 pcs. The capacity is 1.500.000pcs. annual.
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COMPANY
 PRODUCT RANGES
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3.PRODUCT RANGES
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 CLASS V. ROOF MIRRORS
CLASS VI. FRONT VISION
MIRRORS
E4
e4
3.PRODUCT RANGES
 CLASS II. MAIN MIRRORS
 CLASS IV. WIDE ANGLE
MIRRORS
E4
e4
3.PRODUCT RANGES
 MIRRORS BRACKETS
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 WIPER SYSTEMS
MIRROR GLASS HEATING SYSTEMS &
WIRE FOR INTERIOR INSTALLATIONS
3.PRODUCT RANGES
 REPLACEMENT GLASSES
 MIRROR ACTUATORS &
REMOTE SWITCHES
ANAHTARI
COMPANY
 QUALITY
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4. QUALITY
4.1 QUALITY POLICY
 Our main principle is doing production at our factory where we produce Rear view
mirror , plastic and metal injection parts for Automotive sector, under management
of our experienced technical staffs through customer expects and requirements
During realizing principles ;
 With continuous education , supported personal developments of employees ,
 Raising customer satisfication toward customer requirements and submitting good
service upon to customer expectations,
 Helped improve the quality of products and services continuously, at the first time,
reach to productivity limits by making right production , lower costs level down..
 Minimizing all kinds of interim works and wastage, Use economical the natural
resources which are dicreasing in our world every day , avoid to damage
enviroment.
 Due to the main condition of customer satisfaction is possible by providing inputs
with high quality, we support our suppliers to increase their quality levels,
 With continuous information exchange with customers,to provide them to be
integrated into the system
are our main targets .
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4.
QUALITY
4.2 QUALITY CERTIFICATES
 SME manufacturing under the control of engineers and a technical team
whom are expert in their areas; depending on its high level administration team,
employers, machinery and technology SME has deserved ISO 9001:2008
quality management system and its quality is certified. Also it has EEC Type
Approval ( E4 ) since 1999.
 For ISO / TS 16949:2009 automotive sub industry quality management
system, the studies have started in the first quarter of 2009 and the certificate
was given by URS certification company on July 2010.
SME has successed meeting of its customers demands in a short time with
adapted its production to the latest directive 2007/38/EC which passed by EU
in order to resolve the blind spot issue for older commercial vehicles which are
in N2-N3 categories and registered or type-approved after January 1, 2000 and
the application mandatory has started after 31 March of 2009
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4. QUALITY
4.2 QUALITY CERTIFICATE
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4. QUALITY
4.3 QUALITY CONTROL PROCESSES ;
Our quality management system as required, APQP (Advance Product Quality Planning)
process in accordance with the operations at each stage from input to delivery are controlled
and recorded .The test and control processes which are done by SME;
• Taking Delivery and Access Control
• Measure Control
• Tests applied to Mirror Glass : Reflection,Impact , Strength and curvature of radius
(outside laboratories with accreditation to ISO EC 17025 )
• Gauge Control
• Thickness Control of Surface Treatment
• Paint Sealing Test
• Dilution Test
• Rawmaterial Control (outside laboratories with accreditation
to ISO EC 17025 )
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4. QUALITY
4.4 PRODUCT DEVELOPMENT
 We record our technical documentation of
products in AutoCAD and SolidWorks programs ;
 SME has been making ResearchDevelopment (R&D )for 2 years .
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4. QUALITY
4.4.1 Product Development – Prototype
Rapidly changing and ever-evolving automotive sector, SME `s main principle
is to make right production according to key-industry .SME has also shown its
ability at product development with working design offices.
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4. QUALITY
4.5 ERP
SME has been using Mega Win Pro
program to make more controlled in
ordering, Purchasing, Production,
shipping, inventory planning and
accounting processes, since 2011 ,
was scheduled to move to
ERP system
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COMPANY
 PLANNING PROJECTS
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5.PLANNING PROJECTS
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Adding Serigraphy machine to production line to produce Heating Pad in
2012 .
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5. PLANNING PROJECTS
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Buying 150T & 300T metal injections in 2012
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5. PLANNING PROJECTS
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Buying In – Line vacuum coating machine in 2012 .
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5. PLANNING PROJECTS
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Buying Curtain Painting Machine in 2011 to paint back of aluminium
mirror glasses .
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5. PLANNING PROJECTS
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Start to using automation system on production in 2015 .
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5. PLANNING PROJECTS
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Giving offer to key –industry ( OEM ) not only in domestic market but also
abroad to being supplier of them .Such as DAF-VOLVO-REANULT…etc.
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COMPANY
 REFERENCES
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6.REFERENCES
 SME exports its % 70 percent of production approximately 40 countries to
more than 100 customers .
 In Asia ( Iran,Iraq,Russia,Singapure,S.Korea..etc.) in Europe ( England
,Poland , Filland, Greece, Italy, Norway, Germany,France..etc.) in Africa
( S.Afrika,Kenya, Tanzania,Ethiopia..etc.) in America ( USA
,Canada,Peru..etc) .
 The main OEM ( Key industry ) customers in domestic market are ;
 ASKAM A.Ş. (CHRYSLER) 1998 / 2010 >
 ÇELİK MOTOR (KIA) 2000 /2010 >
 OTOKAR (MAGIRUS) 2000 / 2010 >
 UZEL MAKİNA ( MASSEY FERGUSON TRAKTÖR ) 2004 / 2008.
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6.REFERENCES
 The main OEM ( Key industry ) customers in foreign market are ;
 SNVI 2004 /2010 >
 SETCAR 2010 >
 VAPORMATIC 2010 >
 SCANIAAB 2011
 .
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“ Our customers are our reference “
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THANKS