Energy efficiency. Electrical installation in energy-saving

Transcription

Energy efficiency. Electrical installation in energy-saving
Energy efficiency
Energy efficiency.
Electrical installation in
energy-saving buildings.
KAISER products have offered a reliable basis for excellent electrical
installation since 1904. Product innovations developed for you often
set standards in the industry. The results of KAISER research and
development frequently become the standard for all manufacturers.
Of course, KAISER products are not only manufactured in accordance
with the standards we have set ourselves. Our manufacturing process
is ISO-certified to ensure consistent quality which lasts for decades.
Of course, we take meeting delivery deadlines, excellent customer
service and an optimal price/performance ratio very seriously.
Work with a strong brand –
your success is worth it.
Would you like more information?
Technical information
We will be happy to send you information on request, from application brochures and product
catalogues to installation instructions. Simply call us on our info hotline or you can download
or order the information you need on the Internet.
Placing orders:
KAISER information fax: +49 (0)2355.809.21
E-mail: [email protected]
Website: www.kaiser-elektro.de >> Info service
Fire-protection technology
Fire protection
One-gang boxes and installation
housings for fire-protection walls
and ceilings
Product Range 2008
Boxes, housings and systems
for electrical installation
KAISER products have been offering a
reliable basis for excellent electrical
installation since 1904. Product innovations
developed for you often set standards in
the industry. The results of KAISER research
and development have often become the
standard for all manufacturers.
KAISER manufacturing processes are ISO
certified, ensuring that product quality is
maintained, even after many years.
Meeting delivery deadlines, excellent
customer service and an optimum price/
performance ratio are what we take very
seriously at all times.
hW0808loD10
Work with a strong brand – your success is
worth it.
KAISER product information on the internet
www.kaiser-elektro.de
www.flamox.de
www.thermox.de
www.kaiser-econ.de
© KAISER GmbH & Co. KG.2008
Subject to technical changes. No liability for errors.
hW0108meGB5
© KAISER GmbH & Co. KG.2008
Would you like more information?
Technical advice
If you have any questions relating to the day-to-day use of our products, please do
not hesitate to contact the KAISER technical hotline. If you need any assistance on the
building site, we can arrange a date and time to visit you. We can either send our own
employees or your regional representative to visit you in such cases.
Technical hotline:
Telephone: +49(0)2355.809.61
Email: [email protected]
Product Range 2008 Boxes, housings and systems
Branded products for professional electrical installation.
KAISER_B_Brandschutz_GB.indd 3
29.04.2009 11:01:00
Photo sources: KAISER Archiv / fotolia.de / guenterschneider.de / headline Werbeagentur.de Archiv / Mercedes-Benz / Meyer Werft /
Michael Hierner. Emporis.com / michaelrasche.com / thomasmayerarchive.com / WILA Lichttechnik
Ramsloh 4 · D-58579 Schalksmühle
Tel. +49 (0) 23 55 . 8 09 . 0 · Fax +49 (0) 23 55 . 8 09 . 21
www.kaiser-elektro.de · [email protected]
Technical advice
If you have any questions about the day-to-day use of our products, please contact the KAISER
technical hotline. If you need any assistance on the building site, we can arrange a date and time
to visit you. We can send either our own employees or your regional representative to visit you
in such cases.
Technical hotline: Telephone: +49 (0)2355.809.61
Refurbishment
Air-tight installation
19.03.2008 16:41:33 Uhr
E-mail: [email protected]
KAISER product information on the Internet:
www.kaiser-elektro.de
www.einbaugehaeuse.info
www.geraetetraeger.info
www.flamox.de
www.thermox.de
www.kaiser-econ.de
Image sources: KAISER Archiv / headlineWerbeagentur.de Archiv / Knauf Gips KG / KAMPA-Haus GmbH / BlowerDoor GmbH / LUXHAUS / Jochen Helle, Dortmund /
VELUX Deutschland GmbH
KAISER GmbH & Co. KG
Ramsloh 4 · D-58579 Schalksmühle
Tel. +49(0)2355.809. 0 · Fax +49 (0) 23 55 . 8 09 . 21
www.kaiser-elektro.de · [email protected]
© KAISER GmbH & Co. KG.2009
Flush-mounting Cavity wall Concrete construction Installation housings
Fire protection
kai0509GBweb
KAISER GmbH & Co. KG
kai_U1-U4_GB_kat08.indd 1
Energy-efficient installation in buildings
Intelligent technology. For energy-efficient buildings.
In addition to the requirements of the user regarding architecture
and function, contemporary building technology must now also comply
with very specific planning regulations. Some of the main regulations
define the energy standard of buildings. This requires primary energy
consumption to be reduced through higher efficiency.
With the right planning, intelligent technology and suitable materials,
the potential for previously unused energy-saving methods can now
be utilised – completely in line with the EU directive on building
efficiency and the national principles. Ultimately, living comfort, quality
of work and potential savings are all positive side effects of planning
regulations.
Innovative KAISER products help you to fulfil the increasing
requirements of the EU directives as well as national regulations such
as the Energy-Saving Ordinance (EnEV). As a result, you can easily
and reliably achieve the required airtight building shell – for example,
with ECON-technology which is used in a new generation of airtight
cavity wall boxes and flush-mounting one-gang boxes.
We also offer products suitable for electrical installations in insulated
exterior facades without heat bridges – such as the universal
equipment carrier.
EU directive / Energy-Saving Ordinance
Statutory and technical principles
04
Airtight installation
Causes and effects
06
ECONTECHNOLOGY
Airtight installation 08
One-gang boxes with ECONTECHNOLOGY
Air-tight cavity wall one-gang boxes 10
Airtight installation
KAISER cavity wall installation system
12
ENOX airtight installation 14
ThermoX®
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Installation housing for halogen luminaires
18
Air-tight sleeves
Airtight installation 24
System tools
Airtight installation 26
Installation in exterior facades
Causes and effects
28
One-gang boxes with ECONTECHNOLOGY
Airtight flush-mounting one-gang boxes 30
Universal equipment carriers
Fixing to facades
32
Telescope and ISO products
Fixing to exterior facades
34
Product summary
38
03
More information on "Electrical installation in energy-efficient buildings" can be found
on the Internet or obtained directly from KAISER (see back page also).
Energy-efficient installation in buildings // Principles
The low-energy standard can reduce heat-energy consumption to
approximately 40 % in comparison with normal consumption, and in
passive houses even to approximately 8%. In order to achieve good
saving effects by renovating existing buildings, the main requirement
is optimisation of the heat insulation.
The energy efficiency of a building is determined by two factors:
the optimal use of existing energy sources, and minimisation of energy
losses. In addition to heating and ventilation technology the consistently
well-insulated building shell is the most important factor for protecting
against heat losses.
In Germany, the energy performance certificate has been
compulsory for new builds since
October 2007 and existing
buildings since July 1, 2008. In
Austria, this has applied to new
The thermal shell area of buildings is mainly formed by the exterior
walls, through which 25 to 50 % of the transmission heat losses
occur. Heat loss through roof surfaces is next, at 15 to 35%. Heat
bridges such as contact areas and leaks through the building shell
also cause losses. So, in order to achieve the best possible EnEV
(Energy-Saving Ordinance) results, the building shell must be kept airtight
and the external insulation must be free from heat bridges – especially
with regard to electrical installation.
builds since January 1, 2008, and
will apply to existing buildings
starting in 2009. Switzerland
will introduce the energy performance certificate, based on
the EU directives, by 2010.
-3
The energy performance certificate as a key component of the new
EnEV (Energy-Saving Ordinance) is a prerequisite for both commercial
and residential properties. It creates more transparency for both buyers
and tenants regarding the energy efficiency of a property. This factor is
becoming more important in the real estate industry, not only for new
build projects but also for renovation projects (existing buildings).
15
At a European level, the "Directive on the overall energy efficiency
of buildings" formulated requirements that were implemented in
German law with the amendment of the Energy-Saving Act 2005
and updating of the EnEV (Energy-Saving Ordinance) 2006. The basis
of the new Energy-Saving Ordinance is the Energy-Saving Act (EnEG)
which came into force on October 1, 2007. As early as 2002, the
Energy-Saving Ordinance (EnEV) made the low-energy house the
standard for new builds. In Austria, the EU directive has been national
law since August 2007. In Switzerland, the "Efficiency Action Plan"
enacted in 2007 regulates measures and provisions which are very
similar to those stipulated by the EU directive.
5%
Principles. Statutory and technical requirements.
25 - 50%
Durchschnittlicher Heiz-Energieverbrauch dargestellt an Häusern mit einer Wohnfläche von 100 m 2
Haus-Typ
Heizöl-Verbrauch
Energie-Einsatz
„Normal-Haus” (Gebäudebestand)
ca. 2200 ltr. / Jahr
187 kw
h/m2
a
Niedrigenergiehaus
Passiv-Haus
Null-Heiz-Energiehaus
ca. 850 ltr. / Jahr
ca. 180 ltr. / Jahr
h/m2
h/m2
73 kw
a
15 kw
a
Energieautarkes-Haus
(Sonderfall)
ca. 0 ltr. / Jahr
8,3 kw
h/m2
a
ca. 0 ltr. / Jahr
0 kw h/m2 a
All specifications are average values taken from different sources.
04
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Alle Angaben sind Mittelwerte verschiedener Quellenangaben
The Energy-Saving Ordinance (EnEV) came into force in Germany in 2002, replacing the
Heat Insulation Regulations and the Heating System Regulations which had been valid until
then. The EnEV (Energy-Saving Ordinance) defines minimum standards for new and existing
buildings with regards to the insulation standard and the quality of installation technology.
Energy-efficient installation in buildings // Principles
Airtight installation. Energy Saving and regulations.
The heat-insulating airtight building shell in accordance with
DIN 4108 plays a key role in achieving the low-energy standard. This
is even more important for passive houses, because any damage to
the heat insulation here has a serious effect on the energy balance.
In addition to the energetic effect, the airtight building shell has an
important protective function for the building fabric. For when warm
air within the construction comes into contact with cooler surfaces,
the resulting condensation causes moisture damage and the formation
of mildew.
The air-tightness of buildings can be examined using the differential
pressure process, the "blower door method" in accordance with DIN
EN 13829. A film-covered frame is inserted in a door opening with a
ventilator that generates a constant excess or low pressure of 50
Pascals in the building.
Uncontrolled draughts of air from sockets are demonstrated with
the thermo-anemometer.
With lightweight or cavity wall construction, a moisture barrier
is applied to the warm side of the insulation to reduce diffusion.
In order to achieve the desired insulating effect, this moisture barrier
must not have any leaks such as can occur with electrical installations.
This is why it is important to use airtight cavity wall boxes to ensure
that the moisture barrier is not damaged.
The air volume flow that the ventilator must generate in order to
maintain constant pressure is measured. The more leaks a building
has, the more volume the ventilator must generate. The n50 value
determined in this way specifies how often per hour the building air
is exchanged with the exterior air. In buildings without ventilation
systems, the air exchange rate must not exceed 3.0 1/h; buildings
with ventilation systems are allowed to have a maximum n50 value
of 1.5 1/h. To achieve low energy consumption, the aim is to achieve
air exchange rates even below 1.0 1/h.
In the conventional masonry construction method, in the interior
installation both the air-tightness of the cavity bricks and the
avoidance of heat bridges in insulated exterior facades affect energy
consumption. Here KAISER supplies airtight one-gang boxes as well
as various products for installation in insulated exterior facades.
Visually, the measurement can be impressively documented using
thermographic images. Leaks can be identified immediately.
06
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07
More information on "Electrical installation in buildings in accordance with EnEV (Energy-Saving
Ordinance)" can be found on the Internet or obtained directly from KAISER. Technical advice,
tel.: +49 (0)2355.809.61
ECONTECHNOLOGY // Cavity walls and flush-mounting
ECONTechnology. Airtight installation in cavity walls and masonry.
KAISER products with ECON-technology guarantee airtight
installation in cavity walls and flush-mountings.
The elasticity of the pierced sealing membrane ensures that it fits
tightly around the cable or conduit. This prevents uncontrolled air
flows and avoids heat losses as well as building damage caused by
condensation.
Products with ECON-technology are airtight and ensure that
unwanted ventilation heat losses are avoided. This is how ECON
makes an important contribution to satisfying the requirements
of the EU directive for energy efficiency as well as the implementation
of national regulations such as the Energy-Saving Ordinance (EnEV).
The guaranteed airtight and easy-to-fit ECON-technology
represents a KAISER standard for intelligent building installation. This
technology is already available in various KAISER cavity wall and
flush-mounting boxes as well as the new EnoX installation housing
for airtight electrical installation in the insulation level.
KAISERTECHNOLOGY. For your future.
Tool-free cable and conduit entry saves time and money during
installation and is one more advantage of ECON-technology.
The integrated strain relief of the new clamp technology easily
satisfies the requirements of DIN VDE 0606 / DIN EN 60670 and
guarantees certified safety.
08
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09
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from KAISER
(also see back page).
Airtight installation // ECON one-gang box
Airtight cavity wall boxes with ECONtechnology.
The new generation of airtight cavity wall boxes with ECONtechnology designed for energy-efficient electrical installation in
accordance with EnEV (Energy-Saving Ordinance) as well as particleprotected installation under clean room and hygiene conditions,
where an unregulated exchange of unfiltered air and the transmission
of bacteria must be avoided.
In addition to the guaranteed air-tightness of this system, the tool-free
cable and conduit entry as well as the integrated strain relief are
among the noticeable advantages efficiently and reliably provided by
the standard installations with ECON.
During piercing, the elastic sealing
membrane fits itself airtight
around the cable or conduit.
The integrated, innovative clamp
technology with strain relief
(in accordance with DIN VDE
0606 / DIN EN 60670).
The air-tightness of the ECON cavity wall boxes was tested and
confirmed in comprehensive blower door tests carried out by an
independent institute.
Airtight one-gang boxes and one-gang junction boxes with ECON
technology are proven to reduce energy losses which can occur
when the electrical installation is not airtight.
The support connector for
through-wired airtight combination.
H
FX4 quick assembly technology
for up to 40% time savings
halogen-free
available
airtight
850˚C
Cutting hole Ø 68 mm
For panel thicknesses 7 - 40 mm
60
Device screws spacing 60 mm
60
Tool-free cable and conduit entry
Integrated strain relief
2 conduit entries (ECON 63: Ø 20 mm, ECON 64: Ø 25 mm)
For every 2 cable entries 3 x 1.52 and 3 x 2.52 or 5 x 1.52
Tested according to DIN VDE 0606 / DIN 49073
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48
ECON 63
61
ECON 64
11
More information on airtight cavity wall boxes can be found on our website
or obtained directly from KAISER.
Energy-efficiency // Airtight cavity wall installation
Airtight cavity wall installation.
The comprehensive installation system with accessories and
tools helps you to perform professional airtight installation in buildings
in accordance with EnEV (Energy-Saving Ordinance) and offers the
perfect solution for every task.
By using the universal opening cutter it is easy to open airtight
one-gang and junction boxes without pre-cut holes for conduits or
cables so precisely that air flows are avoided. The practical folding
base facilitates insertion in the wall opening.
9263-21/9264-21
9066-01
9066-12
9068-01
9068-12
9075-91
9060-98
9062-94
9248-01
9300-22
9350-21
1085-80
9059-46
9059-51
9059-52
9059-53
1040-01
9060-41
In clean rooms and anywhere where there are special hygiene
requirements, airtight electrical installations are required in compliance
with the regulation VDI 2083l. They prevent the uncontrolled
exchange of air and also keep out dust and germs, for example in
operating theatres and intensive care units. KAISER products for
airtight installation in cavity walls also satisfy the relevant statutory
regulations.
Existing housing stock Retrofit sealing of existing installations
during renovation work is also possible. Use the sealing insert
(see above) to make existing one-gang boxes airtight without
removing the boxes.
See also pages 36 and 37.
KAISER sealing foil creates an
airtight seal between the edge
of the box and the boarding.
In this way, rough, broken-out
wall openings or a wall cut-outs
which is too large can be quickly
repaired and made airtight.
Special one-gang boxes for thin boarding as well as connection
boxes for solid wood panels are also included in the range of KAISER
products for airtight installation.
12
www.kaiser-elektro.de
13
More information on "Airtight electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from KAISER
(also see back page).
Airtight installation // EnoX installation housings
EnoX. Airtight electrical installation in the insulation level.
EnoX installation housings are used in lightweight ceilings and walls
and in situations when an airtight building shell is required as part
of an energy-efficient building installation. The housing prevents an
uncontrolled exchange of air and guarantees dustproof installation.
EnoX is the flexible free space for airtight installation in energyefficient buildings. In walls and ceilings built using a dry construction
method, there is often a conflict between the minimum insulation
thickness required by the statutory regulations and the luminaire,
loudspeaker or device installation which the customer wants. For the
space available here is mainly taken up by insulation material which
is also sealed airtight on the room side by a moisture barrier.
This means that there is little space available for the installation
of cables, luminaires, loudspeakers, displays and electronic
components (e. g. electronic transformers). In these cases, it is
advisable to integrate the electrical installation level into the
insulation level. Using the airtight EnoX installation housing,
you can very easily create the insulated and thermally protected
installation space that you require.
Because the installation space
is so large, the devices and electronic components, e. g. transformers, are easily accessible for
maintenance purposes.
The tool-free insertion ensures
quick and safe installation
(strain relief in accordance with
DIN VDE 0606). The EnoX
housing offers 4 cable entries
for 3 x 1.5 2, 3 x 2.52 or 5 x 1.52
as well as 4 conduit entries up
to Ø 25 mm.
14
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15
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from KAISER
(also see back page).
Airtight installation // EnoX installation housings
EnoX. Installation variants.
Installation with surface-mounted joist.
The installation takes place inside or on top of the rafters using the
wood or metal joint beam. In accordance with the cavity wall box
principle, the housing is fixed to the joist or to the OSB panel using
the fast FX4 metal plate fastening system. The cut moisture barrier foil
is made airtight again using sealing adhesive tape or the KAISER
sealing foam frame. Before attaching the boarding, the moisture
barrier foil must be cut out of the housing interior. In combination
with the moisture barrier, the airtight EnoX housing now forms one
unit for excellent airtight installation. After you have fitted the
boarding, you have an insulated and thermally protected installation
space for luminaires, loudspeakers, displays and much more.
Installation with recessed joist.
Temperature profile
Temperature profile
Room temperature 23°C
Room temperature 23°C
max.:
74°
89°
40 °C
85 °C
55 °C
H
halogen-free
available
airtight
106 °C
66 °C
Temperature profile
Room temperature 23°C
56°
50 °C
48°C
101°C
63 °C
850˚C
Low-voltage 35 W Cool Beam
Low-voltage 50 W Alu
Low-voltage 35 W Alu
Installation with OSB panel.
Max. 35 W Cool Beam, 50 W aluminium reflector
264
4 x conduit entry, 8 x cable entry
Interior 300 x 200 x 60 mm (WxHxD)
Tool-free cable and conduit entry
Integrated strain relief
Fire-resistant up to 850°C in accordance with VDE 0606
Halogen-free / Protection class IP 3x
Art. No. 9350-21 (housing)
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9350-99 (sealing foam frame)
364
EnoX housing
Sealing foam frame
17
Airtight installation // ThermoX® installation housings
ThermoX . Airtight installation housing for halogen luminaires.
®
The intelligent ThermoX® housing system offers protection
against the potential risk of fire caused by extremely hot halogen
lamps in intermediate ceilings and ceiling areas, in particular protecting
the moisture barrier foil, a vital part of the airtight building shell.
ThermoX® was developed for the installation of halogen luminaires
in wood-panelled and tiled ceilings as well as for seamless sub-ceiling
constructions such as plasterboard, mineral fibreboards, MDF and
plywood with cross-battening and a layer of insulation above.
ThermoX® is always the perfect solution for the airtight installation
of halogen luminaires in insulated hollow ceilings in new or existing
buildings, or for use with low-voltage or high-voltage lamps.
The airtight ThermoX® housing is designed to ensure airtight
installation without destroying the moisture barrier which seals the
building. It prevents hazardous materials and unregulated draughts
of air from entering the rooms. Its airtight design means that it is also
ideal for installation in air-conditioned rooms. The housing also
prevents the dusty edges which are often seen around recessed
luminaires.
In both private and commercial buildings, airtight, fire-preventative
installation with ThermoX® is the perfect solution.
The intelligent design of the housing system ensures an airtight
installation which meets all the EnEV (Energy-Saving Ordinance)
requirements placed on airtight building shells, in particular in
low-energy and passive houses.
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19
ThermoX®
More information on
or directly from KAISER.
luminaire housings can be found on our website
ThermoX® i nstallation housings // Installation
ThermoX . Installation variants.
ThermoX® installation housings for slab and tiled ceilings and
also seamless sub-ceiling constructions such as plasterboard, mineral fibreboards, MDF and plywood with cross-battening and
a covering layer of insulation. Installation can be carried out from
above or below (e. g. retrofit installation).
Slab ceiling/installation from above:
During the ceiling installation
Cut an installation hole and insert the housing from above.
The shape of the front part ensures an exact and secure seating in
the boarding. After the luminaire has been installed, the opening
is completely concealed.
Plasterboard/installation from below:
Installation with decorative covering/smoothing
Before installation, check that the required installation depth is
available. Cut an installation hole, chamfer the bottom edge of the
installation hole (countersink), insert the housing from below and
fix in place with a fast screw attachment.
®
Slab ceilings /installation from below:
Retrofit installation with decorative covering
Cut an installation hole, insert the housing from below and fix in
place with a fast screw attachment. The housing is attractively
concealed by the KAISER decorative covering and the luminaire.
Insulation
Moisture barrier
Cross-battening
Cross-battening size
min. 60 mm
Plasterboard
Panels
Plasterboard /installation from below:
Installation with decorative covering/smoothing
Cut an installation hole and chamfer the bottom edge of the installation hole (countersink): Insert the housing from below and fix in
place with a fast screw attachment. Mark opening for luminaires
and cut. Smooth the joint (close) or simply wallpaper the surface.
Decorative
covering
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21
You can find more information and download a complete installation manual
on the website on the left, or you can contact KAISER directly.
ThermoX® installation housings // Technology
ThermoX . Reliable technology, right down to the smallest detail.
®
By using our decorative coverings - available in four different finishes
and two sizes – you cover the installation in the best possible way when
installation takes place from below. Simply clip the decorative covering
beneath the luminaire to optimise the design quality of your luminaires,
either in the same finish or in contrasting colours.
Luminaire selection
Temperature profile
Luminaire selection
Halogen low voltage (12 V)
max.:
48°C
59°C
81°C
43°C
max.:
89°C 56°C
max.
70 mm
max.
65 mm
The intelligent front part can be used on both sides for ceiling
cut-outs of 68, 75 and 82 mm. Depending on the installation method,
simply turn the front part to ensure that the luminaire always fits
tightly. The universal front part (mineral fibreboard) is suitable for
variable installation openings up to 86 mm.
74°C
min.
25 mm
min.
25 mm
The special transformer closing cap is used for easy installation
and removal of an electronic transformer and to shield it from the
high lamp temperatures. It also provides sufficient space for cables
and contains a built-in terminal attachment.
Temperature profile
Halogen high voltage (230 V)
Usable lamps:
Cool Beam max. 20 W,
Alu reflector max. 35 W
Room temperature 23°C,
Alu reflector 35 W
Usable lamps:
Cool Beam max. 20 W,
Alu reflector max. 35 W
Luminaire selection Temperature profile
Temperature profile
Halogen low voltage (12 V)
Halogen low voltage (12 V)
Halogen high voltage (230 V)
Halogen high voltage (230 V)
x = min. 50 mm
max.:
x
max.:
70°C 76°C 54°C 51°C
71°C
Room temperature 23°C,
Alu reflector 35 W
77°C 52°C
x
x
60°C
Usable lamps at "x":
Cool Beam max. 35 W,
Alu reflector max. 50 W
Room temperature 23°C,
Alu reflector 50 W
60°C
Room temperature 23°C,
Alu reflector 50 W
Ø 120
Max. lamp power 20 W (Cool Beam) 35 W (aluminium reflector)
With distance > 50 mm around the housing:
35 W (Cool Beam), 50 W (aluminium reflector), (see graphic above right)
KAISER's innovative FX4 quick-fit technology guarantees
rapid installation and a secure fit when products are fitted from the
front.
The housing's special plastic is halogen-free, resistant to heat
deformation up to 220 ° C, and fulfils the hot wire test at 850 °C in
accordance with VDE 0606/DIN EN 60670..
30
90
Use only certified luminaires (DIN VDE 0711/ EN 60598) or those marked
with
or
Use heat-resistant cable for the secondary side e.g. N2GMH 2G
Use temperature-resistant terminals e.g. T100
Halogen-free
Resistant to heat deformation up to 220°C
Fire-resistant up to 850°C in accordance with VDE 0606/DIN EN 60670
Use of electronic safety transformers permissible up to
105 VA, max. dimensions 123 x 37 x 26 mm (rounded shape: PC mouse)
22
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airairtight
80
850˚C
H
Ø
Ø 68, Ø 75, Ø 82
halogen-free
Ø max. Ø 86
23
You can find more information and download a complete installation manual
on the website to the left or otherwise contact KAISER directly.
Airtight installation // Air-tight sleeves
Air-tight sleeves.
Cable and conduit feed-throughs in the interior can be cleanly
and easily sealed using the self-adhesive KAISER air-tight sleeves.
With no need for time-consuming masking, they are easily installed
in seconds. Different types and sizes of cables and conduits offer the
right solution for every application.
KAISER air-tight sleeves are made from high-quality polyethylene
which is resistant to ageing and is ideal for use over a wide range of
temperatures. Their extremely high adhesive strength ensures
permanent air-tightness on all standard substrates.
The cable or conduit is fed through the elastic sealing insert which
adapts exactly to the correct diameter.
150
30
Coaxial cables Ø 4-8 mm
Art.-No. 9059-44
150
Push the sleeve over the cable
or conduit.
Remove the foil from the
sleeve.
Stick on the sleeve and press firmly on the substrate, working
outwards from the centre.
30
For conduits Ø 15 –22 mm
Art. No. 9059-48
230
50
For conduits Ø 75–100 mm
Art. No. 9059-53
150
30
Coaxial cables Ø 4-8 mm
Art.-No. 9059-45
150
30
For conduits Ø 25 –32 mm
Art. N o. 9059-49
320
50
For conduits Ø 100–110 mm
Art. No. 9059-54
24
www.kaiser-elektro.de
150
30
For cables Ø 8 –11 mm
Art. No. 9059-46
230
150
30
For 2 cables Ø 8–11 mm
Art. No. 9059-47
50
For conduits Ø 42–55 mm
Art. No. 9059-51
230
50
For conduits Ø 50–75 mm
Art. No. 9059-52
You can create airtight conduit entries cleanly and easily by using
the self-adhesive KAISER air-tight sleeves. The sleeves create faster,
more stable and, above all, more airtight transitions than the
conventional, improvised method.
25
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (also see back page).
Airtight installation // Accessories and tools
System tools. Cavity wall.
The precisely-cut wall opening is the first requirement to ensure
airtight cavity wall installation.
The KAISER universal cutter range offers the optimal solution for
almost every task. You will find the right tool for all standard
installation diameters and materials here.
FX4 TECHNOLOGY.
The VARIOCUT universal hole cutter creates clean circular cutouts in almost every cavity wall material. The high-quality hardened
metal cutter inserts for the various materials work quickly
and efficiently up to a cutting depth of 45 mm and diameters of
24 - 120 mm.
Plasterboard,
plywood
1082-/1083-/1084-10
Plywood, OSB,
plasterboard
Art No. 1083-70
MDF boards,
Multiplex
Art. No. 1083-51
Steel plate,
aluminium plate
Art. No. 1083-95
Plasterboard, wood
Art. No. 1086-00
Plasterboard, plywood, wood, MDF
Art. No. 1082-20.
Steel plate,
aluminium plate
Art. No. 1083-74
VARIOCUT
Art. No. 1089-10
Profix
Art. No. 1083-25
Profix with dust
extraction
Art. No. 1083-27
Stripping pliers (AMZ)
Art. No. 1190-02
Universal
hole cutter
Art. No. 1085-80
The universal opening cutter for plastics is another practical
KAISER special tool for detailed work. You can quickly and precisely
create the right opening for every conduit and cable entry in plastic
boxes and with reproducible accuracy.
Screws with FX4-technology can be fastened up to 40% faster
than conventional screws.
Standard
screw
26
www.kaiser-elektro.de
The patented FX4 screw gives you the fastest-ever method for
attaching cavity wall boxes with screws. Its patented steep thread
design allows for a fast and flush installation which is also secure
because of the high self-locking factor.
The FX4-technology is the new standard for all KAISER cavity wall
products from airtight one-gang boxes and installation housings to
cavity wall boxes for fire-protection walls.
KAISER
FX4-technology
27
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (also see back page).
EnEV // Installation in insulated exterior facades
Installation in insulated exterior facades.
Transmission heat losses also take place on external parts of
buildings, i.e. those parts which separate the heated building volume
from the environment, the earth or unheated rooms. For new builds,
DIN 4108 requires the heat protection on exterior parts to be carried
out so that it satisfies the requirements of minimum heat protection
in accordance with state-of-the-art technology.
In this context, special attention must be paid to heat bridges,
i.e. locally restricted areas of the building shell where the heat flow
is greater. They can take place as a result of construction methods,
but also where the insulation layer is broken, for example by electrical
installations. The flow of heat across a heat bridge results in a loss of
energy and can also cause damage to the building structure.
The lowering of the surface temperature on the inside of the space
results in air moisture condensing in these locations. This can result
in moisture damage or the formation of mildew.
External insulation is usually applied to the outside of walls and
plastered over to provide external insulation for solid wall constructions
such as masonry or concrete. Any change to the external insulation,
for example with the fitting of electrical installations, could break the
insulation layer and create heat bridges.
For this reason, electrical installations on insulated exterior
facades must be fitted in such a way that if possible the insulation
layer is not broken. Attaching electrical devices such as exterior
luminaires, cameras, motion detectors etc. is made more complicated
because the insulation material does not normally have sufficient
stability to provide the necessary support. KAISER product systems
ensure secure mechanical attachment.
Versatile KAISER product systems offer solutions for such
installations and bridge the distance between an insulated facade
surface and a load-bearing wall while ensuring secure attachment
and retaining the insulation effect as far as possible.
28
www.kaiser-elektro.de
29
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (also see back page).
Airtight installation // ECON one-gang box
Airtight flush-mounting boxes with ECONtechnology.
With modern processing methods, very precisely manufactured
stone material (e.g. thin block) is worked using the tongue and
groove principle without plastered butt joints and in the thin-bed
mortar process (2 to 4 mm). There may be leaks if continuous vertical
chambers are in contact with external air. In many cases, these wall
are no longer plastered, but just filled. This means that installation
boxes which have not been fully plastered can create draughts.
Airtight one-gang junction boxes with ECON-technology are
designed for electrical installation in exterior walls of hollow chamber
block, hollow block or perforated brick design. Their closed design
and the ECON-technology ensure that no air flows enter the masonry
through sockets.
The tool-free cable and conduit entry of the ECON-technology
considerably simplifies and reduces the cost and work involved in
installation. Where boxes have already been plastered in place, cables
or conduits can very simply be retrofitted.
The elasticity of the sealing membrane guarantees that the
membrane fits around the pierced conduit or cable and prevents air
flows.
up to 11 mm
up to M25
up to
up to
M25
M20
up to 11 mm
up to
up to
M25
M25
up to M25
up to 11 mm
H
halogen-free
available
airtight
650˚C
4 screw domes / screw spacing 60 mm
Tool-free cable and conduit entry
60
High torsional strength, standardised combination distance
of 71 mm due to snap-in connector with additional locking
60
Fully insulated cable route
Art. No. 1055-21 One-gang box ECON 10 (depth 46 mm)
Art. No. 1555-21 One-gang box ECON 15 (depth 66 mm)
30
www.kaiser-econ.de
46
ECON 10
66
ECON 15
31
Installation in exterior facades // Universal equipment carrier
Universal equipment carrier.
Using a variable extension element, the universal equipment carrier
can be adjusted in 10 mm steps to the required insulation thickness.
This means that it can also be used for extremely thick external
insulation up to 360 mm.
1
Heat bridge calculation
Temp.in ºC
non-insulated
2
4
3
5
insulated
1.Screw the housing base to the wall.
2.If necessary, adjust the extension element to suit the insulation
thickness.
10
9
8
7
6
5
4
3
2
1
0
3.Fit the rock wool provided.
4.Fit the mounting plate (clip underneath) and close.
5.For one-gang boxes, cut out the openings before installation
takes place. Markings on the interior make it easier to achieve
the exact position.
6.Fit the mounting plate with one-gang boxes and close.
60
160
260
external insulation - insulation thickness (mm)
360
100
10
Attachment surface 100 x 220 mm
For insulation thicknesses of 60 to 160 mm. When using
max. 2 additional extension elements to max. 360 mm
60
160
160
260
max. 360
Fire-resistant up to 650°C in accordance with VDE 0606
Halogen-free
Art. No. 1159-24 (equipment carrier) Art. No. 1159-27 (extension element)
32
H
220
Extension elements can be shortened in 10 mm steps
6 pre-cut entries for conduits and cables up to Ø 25 mm
1 feed-through in the centre of the mounting plate for conduits
or cables up to Ø 25 mm
www.geraetetraeger.info
6
With correct installation, heat
losses are hardly measurable.
Calculation and source:
Interior: +20 °C Exterior: -10 °C
PASSIV HAUS INSTITUT
Dr. W. Feist
permissible load (kg)
As a versatile equipment carrier, the universal equipment carrier
simplifies the fitting to the insulated exterior facade of a wide range
of electronic components such as intercoms, exterior luminaires,
motion sensors or sockets. When installed, the carrier is almost
completely clad in rock wool and almost no heat loss can be recorded
across the unbroken insulation.
halogen-free
650˚C
160
100
33
More information on installation on exterior facades can be found on our website
or directly from KAISER.
Installation in external facades // Telescope and ISO products
Telescope equipment carrier and switch box.
ISO box set and extension ring.
Our telescope equipment carriers and switch boxes offer further
installation options for electrical components on insulated exterior
facades. Exterior luminaires, motion detectors, switches or sockets
are safely and securely mounted.
The ISO extension ring is used to extend existing one-gang
boxes or one-gang junction boxes when exterior insulation is
retrofitted. It is attached to the existing flush-mounting box and
combined with additional extension rings until the desired length
is achieved.
Mounting surface max. 110 x 110 mm
For insulation thicknesses 80 - 160 mm
Weight load on wall 30 N (3 kg)
Weight load on ceiling 20 N (2 kg)
Art. No. 1159-20
H
halogen-free
Telescope equipment carriers and switch boxes are fixed to the
house wall before the external insulation is applied; the insulation is
then applied around conduit supports and equipment carriers. The
telescope design enables both devices to be adjusted to the required
insulation thickness (up to 160 or 170 mm).
Screw spacing 60 mm, depth 48 mm
For insulation thicknesses 80 - 170 mm
For attaching equipment with screws
Art. No. 1159-21
650 ˚C
H
halogen-free
650 ˚C
Installation diameter Ø 60 mm
Compensation height 50 mm
Can be shortened in
(3 x) 5 mm steps
H
halogen-free
650˚C
Art. No. 1155-02
max.
160 mm
If there is no existing one-gang box in the wall or it is not
possible to install one, a one-gang box can be retrofitted by using
the ISO box set. The front part is securely fitted to the masonry, then
one or more ISO extension rings are attached until the required
length is obtained.
Installation diameter Ø 60 mm
Compensation height 70 mm
Can be shortened in
(3 x) 5 mm steps
H
halogen-free
650˚C
Art. No. 1155-03
110
max.
170 mm
max.
160 mm
max.
30 N
80-160
110
80-170
60
50
34
www.kaiser-elektro.de
70
35
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (also see back page).
Energy efficiency // Existing housing stock
Existing housing stock.
Existing housing stock, i.e. the renovation, restoration and
redevelopment of existing buildings is increasing as most building
stock is well maintained. The statutory regulations also apply to
existing buildings, and the energy performance certificate is an
essential evaluation factor when purchasing or letting a property.
KAISER products such as sealing inserts for one-gang boxes, air
air-tight sleeves or also the ThermoX® or EnoX installation housings
can help to make existing buildings energy efficient and airtight.
Various products developed for this purpose permit retrofit
installation on insulated exterior facades. The ISO extension ring can
be used to extend existing boxes, and the KAISER equipment carriers
guarantee secure mounting without heat bridges. This is how KAISER
products help to carry out renovations according to the national
regulations on energy efficiency in buildings in a professional and
energy-conscious manner.
The KAISER sealing insert can be used for retrofit sealing of existing
one-gang boxes during renovation work.
36
www.kaiser-elektro.de
37
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (also see back page).
Cavity wall installation // Product summary
Cavity wall installation.
90
Ø
ECON 63 one-gang box
Art. No. 9263-21
ECON 64 one-gang junction box
Art No. 9264-21
- Cutting hole Ø 68 mm
- For panel thicknesses 7 - 40 mm
-2 conduit entries for DIN EN (ECON 63:
Ø 20 mm / ECON 63: Ø 25 mm)
- For every 2 cable entries 3 x 1.5²
and 3 x 2.5² or 5 x 1.5²
-With 7 support connectors for 25-unit package
Art. No. 9263-77 /
Art. No. 9264-77
Halogen-free version, colour: white
Art. No. 9066-01
One-gang junction box
Art. No. 9066-12
One-gang junction box for solid wood
- Cutting hole Ø 68 mm
- For panel thicknesses 7 - 40 mm
-Cable and conduit entries up to a max.
Ø 25 mm can be made using a universal
opening cutter
-With 10 support connectors for 25-unit
package
- Cutting hole Ø 68 mm
-For clamp attachment in solid wood
from 10 mm thickness upwards
-Cable or conduit entries up to max.
Ø 25 mm can be made using a universal
opening cutter
- Not suitable for plasterboard
or mineral fibreboard!
Art. No. 9066-77
Halogen-free version,
colour: white
Art. No. 9300-01/02/03
ThermoX® housing for low-voltage and
high-voltage luminaires
Art. No. 9300-22
ThermoX® housing with universal front part (mineral fibre)
- For fixed and swivelling luminaires
-Max. installation height for low-voltage
luminaires 65 mm, high-voltage luminaires
70 mm
-Max. low-voltage lamp power 35 W
with Alu reflector / 20 W Cool Beam
-Max. high-voltage lamp power 35 W with
Alu reflector, 20 W Cool Beam
- Fitted from front, cutting hole Ø 120 mm
-Time-saving – if not plastered, close joint
if necessary
- Ceiling exit (Ø) up to 86 mm possible
- For fixed and swivelling luminaires
-Max. installation height for low-voltage
luminaires 65 mm, high-voltage
luminaires 70 mm
-Max. low-voltage lamp power 35 W
with Alu reflector / 20 W Cool Beam
-Max. high-voltage lamp power 35 W
with Alu reflector 20 W Cool Beam
- Fitted from front, cutting hole Ø 120 mm
9300-01
Ceiling exit (Ø) 68 mm
- Fitted from rear, cutting hole – Ø 74 mm
Art. No. 9350-21
EnoX luminaire and installation housing
-For luminaires with low-voltage
or high-voltage lamps
- Installation height 60 mm
-4 x conduit entries for DIN EN conduit
up to Ø 25 mm
-4 cable entries 3 x 1.5 mm2
- 4 cable entries 5 x 1.5 mm2 or 3 x 2.5 mm2
-Strain relief in accordance with
DIN VDE 0606 / DIN EN 60670
- Protection class IP 3X
- Fire-resistant 850°C
9300-02
Ceiling exit (Ø) 75 mm
- Fitted from rear, cutting hole – Ø 79 mm
9300-03
Ceiling exit (Ø) 82 mm
- Fitted from rear, cutting hole – Ø 86 mm
A
B
Art. No. 9068-01
One-gang box for thin boarding
Art. No. 9075-12
One-gang box CEE
Art. No. 9060-98
Support connector
- Cutting hole Ø 68 mm
- For panel thicknesses of 0.2 - 40 mm
-For boards that do not allow for edge
countersinking
-Cable entries up to max. Ø 10.5 mm
can be made using a universal opening
cutter 1085-80
-In combinations, the support connector is only
to be used with boxes of equal height
- Cutting hole Ø 74 mm
- For panel thicknesses 12.5 - 40 mm
-Cable entries up to max. Ø 10.5 mm
can be made using a universal opening
cutter 1085-80
- Device screws spacing 67 mm
- For use of CEE 16 A accessories
-For Art. No. 9066-01/12, 9068-01,
9263-.., 9264-..
-For through-wiring of combinations
to IP 3X standard
Art. No. 9068-79
Halogen-free version, colour: white
Art. No. 9075-78
Halogen-free version, colour: white
Art. No. 9060-78
Halogen-free version, colour: white
(A) A
rt. No. 9300-41/42/43
Front rings
-Available as a single part for retrofitting
or as a spare part
9300-41 Ceiling exit (Ø) 68 mm
9300-42 Ceiling exit (Ø) 75 mm
9300-43 Ceiling exit (Ø) 82 mm
(B) A
rt. No. 9300-93
Universal front part, single
- Mineral fibre
- Ceiling exit (Ø) up to Ø 86 mm possible
Art. No. 9350-99
EnoX sealing foam frame
Ø 125 mm
Art. No. 9301-XX
- Metal with galvanised or powder coating
- Only for the interior
Decorative covering (Ø) 68 and 75 mm
9301-01 white (similar to RAL 9016)
9301-02 chrome-plated
9301-03 matt nickel (similar to stainless steel)
9301-04 gold-plated
Decorative covering (Ø) 82 mm
9301-11 white (similar to RAL 9016)
9301-12 chrome-plated
9301-13 matt nickel (similar to stainless steel)
9301-14 gold-plated
Art. No. 9062-94
Electronic box
Art. No. 9248-01
Wall light connection box
Art. No. 9073-91
Junction box
-Cutting hole 2 x Ø 68 mm (centre distance
71 mm)
- Airtight version with additional sealing lip
-Tunnel twin-chamber box with separator
wall and cover that can be wallpapered
(cover can be turned through 180° and
plastered to reduce any switching noises)
-For accessories and electronic components
such as EIB actuators, communication
technology, radio control elements, +
alarm modules, etc.
Art. No. 9062-74
Halogen-free version, colour: white
-
-
-
-
-
-
-Cutting hole Ø 120 mm, height 65 mm
(Variocut 1089-00 in fully extended position
or bi-metallic cutter 1082-20)
-Cable or conduit entries up to max.
Ø 25 mm can be made using an opening
cutter 1085-80
-For 2 electrical circuits with use of separator
wall 9073-20
- Accepts standard rail TS 35
Cutting hole Ø 35 mm
For panel thicknesses 7 - 40 mm
1 cable entry for NYM sheathed cable
3 x 1.5 mm²
With inner fitting cover
For 3 terminal blocks
Not to be used as junction box
Art. No. 9248-77
Halogen-free version, colour: white
Art. No. 9073-77
Halogen-free version, colour: white
Art. No. 9060-41
Sealing foil
-For sealing between box edge and boarding
for over-dimensioned or broken-out drill holes
(e.g. in combination area with plasterboard,
mineral fibreboard or similar materials)
- For Art. No. 9066-01/77, 9068-01/79,
9248-01, 9263-.., 9264-..
Art. No. 1040-01
Sealing insert
-For retrofit sealing of existing one-gang boxes
or one-gang junction boxes without flushmount without removal from flush-mounting
(masonry) and cavity walls
- Permanently flexible plastic
38
www.kaiser-elektro.de
- For sticking onto the EnoX housing
-For sealing the moisture barrier against
the housing
- P ermanent sealing for cables or conduits
penetrating airtight layers
- Superb adhesive strength
- Minimum processing temperature -5°C
-Temperature-resistant from -30°C to +120°C
- UV-resistant, halogen-free
Art. No. 9059-44
Cable-sleeve for coaxial cable Ø 4 - 8 mm
Art. No. 9059-45
Double cable-sleeve for coaxial cable Ø 4 - 8 mm
Art. No. 9059-46
Cable-sleeve Ø 8 -11 mm
Art. No. 9059-47
Double cable-sleeve Ø 8 - 11 mm
Art. No. 9059-48
Conduit-sleeve Ø 15 - 22 mm
Art. No. 9059-49
Conduit-sleeve Ø 25 - 32 mm
Art. No. 9059-51
Conduit-sleeve Ø 42 - 55 mm
Art. No. 9059-52
Conduit-sleeve Ø 50 - 75 mm
Art. No. 9059-53
Conduit-sleeve Ø 75 - 90 mm
Art. No. 9059-54
Conduit-sleeve Ø 100 - 110 mm
39
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (see back page also).
Cavity wall installation // Product summary
Cavity wall installation.
Art. No. 1089-00
VARIOCUT universal hole cutter
for circular cut-outs from 65-120 mm
Art. No. 1089-10
VARIOCUT universal hole cutter
for circular cut-outs from 24-68 mm
-
-
-
-
-
Cutting depth max. 45 mm
With hardened metal cutter inserts
For cavity wall materials
With dust extraction
Accepts vacuum cleaner hoses from 31-36 mm
Note! Do not use for installing cavity
wall boxes.
MULTI 4000
Art. No. 1082-10
Cutting hole Ø 35 mm, cutting depth 36 mm
- With countersink hole cutter without
plate ejector
Art. No. 1083-10
Cutting hole Ø 68 mm, cutting depth 36 mm
- With countersink hole cutter and plate ejector
Flush-mounting installation // Product summary
Text
Flush-mounting installation.
Art. No. 1159-24
Universal equipment carrier
Art. No. 1159-27
Extension element
- For external insulation of walls
-For secure fixing of luminaires, intercoms,
motion detectors and much more
- For insulation thicknesses of 60 to 160 mm
-Can be extended in steps of 100 mm
(max. 360 mm) using extension elements
-Can be reduced to 70 mm in 10 mm steps
-With rock wool inserts to fill the equipment
carrier
-Conduit or cable entry to max. Ø 25 mm
- Dimensions (L x W x H) 220 x 100 x 160 mm
-Equipment attached with self-tapping screws
Ø 3.2 - 4 mm
-To extend the universal equipment carrier
by 100 mm simply by clipping on
-Can be reduced in 10 mm steps by cutting
-With rock wool inserts to fill the extension
element
- Dimensions (L x W x H) 220 x 100 x 100 mm
Art. No. 1086-00
Standard cutter
Art. No. 1159-20
Telescope equipment carriers
Art. No. 1159-21
Telescope switch box
- For use on externally insulated walls and
ceilings for secure fixing of luminaires,
motion detectors etc.
- For insulation thicknesses of 80 - 160 mm
- Max. mounting surface for equipment
110 x 110 mm
- Weight load when attached to wall 30 N
(3 kg)
- Weight load when attached to ceiling 20 N
(2 kg)
- Equipment attached with self-tapping screws
Ø 3.2 - 4 mm
-For use on externally insulated walls for
secure fixing of sockets, switches, etc.
- For insulation thicknesses of 80 - 170 mm
-For attaching equipment with self-tapping
screws Ø 3.2 x 15 mm (min)
-Entries for cables or conduits
Art. No. 1083-70
MULTI 2000 HM
hardened metal tipped cutting points
- Cutting hole Ø 68 mm
-Cutter head and countersink hole cutter
hardened metal tipped
-With countersink hole cutter and plate ejector
- Cutting depth 36 mm
Art. No. 1084-10
Cutting hole Ø 74 mm, cutting depth 36 mm
- With countersink hole cutter and plate ejector
Art. No. 1055-21 without screws
Art. No. 1056-21 with screws
One-gang box ECON 10
- Airtight version with seal membranes
-Avoids leaks in exterior facades made from
hollow chamber blocks
-Tool-free cable and conduit entries
(2 x up to M25 in connection piece area,
2 x up to M25 and 2 x up to M20 around
the box)
-Always high torsional strength, snap-in
connector provides guaranteed standardised
combination distance of 71 mm
One-gang box ECON 15
Art. No. 1555-21 without screws
Art. No. 1556-21 with screws
Art. No. 1083-51
Hardened metal cutter
Art. No. 1083-95
Hardened metal cutter
- For medium-density fibreboard (MDF)
and Multiplex boards
- Cutting hole Ø 68 mm
- With countersink hole cutter
- Max. cutting depth 55 mm
-Cutting depth of approx. 140 mm possible
after removal of countersink hole cutter
- For metal plates
- For metal plates
- Cutting hole Ø 68 mm
- Cutting depth 15 mm
- Cutting hole Ø 68 mm
- Max. cutting depth 18 mm
Bi-metallic cutter Ø 120 mm
Art. No. 1082-20
Art. No. 1083-74
Hardened metal cutter
Art. No. 1084-00/1082-79/1082-86/1082-20
Bi-metallic cutter for ThermoX® housing
Art. No. 1155-02
ISO extension ring
Art. No. 1155-03
ISO box set
Art. No. 1040-01
Sealing insert
- Fits all drills with 13 mm chuck
- For metal plates
-
-
-
- Cutting hole Ø 74 mm
- Cutting depth 60 mm
- Fits all drills with 13 mm chuck
1084-00 cutting hole Ø 74 mm
-For rear fitting of ThermoX®
(Ø 68)
1082-79 cutting hole Ø 79 mm
-For rear fitting of ThermoX®
(Ø 75)
1082-86 cutting hole Ø 86 mm
-For rear fitting of ThermoX®
(Ø 82)
-Extension of existing boxes when external
insulation is present
-Can be attached to existing one-gang boxes
and one-gang junction boxes
-Compensation height 50 mm, can be
reduced to 35 mm in 3 x 5 mm steps
- Multiple extensions possible
-2 ring screws 40 mm required
Art. No. 2471-40
- Mounting on wall surface
- For external insulation
-Consists of front part, ISO extension ring
and 2 ring attachment screws 40 mm long
-Compensation height 70 mm, can be reduced
to 55 mm in 3 x 5 mm steps
-Multiple extensions possible with ISO extension ring
-For retrofit sealing of existing one-gang
boxes or one-gang junction boxes without
removal from flush-mounting (masonry) and
cavity walls
- Permanently flexible plastic
Cutting hole Ø 120 mm
For fitting ThermoX® from front
For cavity wall junction boxes
Art. No. 9073-01/-77/-78/-91
40
www.kaiser-elektro.de
- Airtight version with seal membranes
-Avoids leaks in exterior facades made from
hollow chamber blocks
-Tool-free cable and conduit entries
(2 x up to M25 in connection piece area,
2 x up to 11 mm above the connection
piece, 4 x up to M25 and 4 x up to 11 mm
around the box)
-Always high torsional strength, snap-in
connector provides guaranteed standardised
combination distance of 71 mm
41
More information on "Electrical installation in buildings in accordance with EnEV
(Energy-Saving Ordinance)" can be found on the Internet or obtained directly from
KAISER (see back page also).
Flush-mounting and cavity wall installation // Product summary
Accessories and tools.
B
(A)Art. No. 1159-02
Klemmfix®
(A)Art. No. 1159-34
Distance supports
Art. No. 1184-90
Universal VDE cover
- Unsuitable for use with lime or thin plaster
- For fitting boxes without plaster
-In openings made with Ø 82 mm
grinding heads
-For one-gang boxes and one-gang
junction boxes Ø 82 mm (1055/1056-04,
1555/1556-04, 1055/1056-21 and other)
-For separate covers for antenna sockets
in combinations for sockets without electric
shock protection
- For connectors M20/M25
(B)Art. No. 1181-60
Signal cover
-For fully insulated floor through-wiring
of one-gang junction boxes
- For connectors M20/M25
-For all one-gang, one-gang junction
and junction boxes
- Cover Ø 92 mm
- Screw spacing 60 mm
- Screw spacing 67 mm
- Central attachment
-Fire-resistant up to 750°C in accordance
with DIN VDE 0606
A
(A)Art. No. 1088-02
Diamond grinding head for dust extraction
-
-
-
-
Cutting depth up to approx. 70 mm
Thread for screwing on the direct
or chuck attachment M 18 x 1.5
Ø 82 mm for Klemmfix® attachment
Art. No. 1088-03
Ø 68 mm for facing masonry
(B)Art. No. 1088-00 without dust extraction
- Ø 82 mm for Klemmfix® attachment
Art. No. 1088-01
- Ø 68 mm for facing masonry
A
Art. No. 1088-21
-Chuck attachment with 12 mm hexagonal
wrench size
(A) Art. No. 1088-20
Direct attachment
Energy efficiency
Energy efficiency.
Electrical installation in
energy-saving buildings.
- For screwing on to the drill spindle
- 5/8” thread for Bosch and Flex
www.kaiser-elektro.de
Concrete installation housings
Product Range 2008
Boxes, housings and systems
for electrical installation
KAISER products have been offering a
reliable basis for excellent electrical
installation since 1904. Product innovations
developed for you often set standards in
the industry. The results of KAISER research
and development have often become the
standard for all manufacturers.
KAISER manufacturing processes are ISO
certified, ensuring that product quality is
maintained, even after many years.
Meeting delivery deadlines, excellent
customer service and an optimum price/
performance ratio are what we take very
seriously at all times.
Work with a strong brand – your success is
worth it.
Art. No. 1088-15
- M18 x 2.5 thread for AEG and Beier
(B) Art. No. 1088-40
Chuck attachment
- Chuck attachment with 12 mm hexagonal
wrench size
Branded products for professional electrical installation.
Would you like more information?
Technical advice
If you have any questions relating to the day-to-day use of our products, please do
not hesitate to contact the KAISER technical hotline. If you need any assistance on the
building site, we can arrange a date and time to visit you. We can either send our own
employees or your regional representative to visit you in such cases.
Technical hotline:
Telephone: +49(0)2355.809.61
Email: [email protected]
KAISER product information on the internet
www.kaiser-elektro.de
www.flamox.de
www.thermox.de
www.kaiser-econ.de
Photo sources: KAISER Archiv / fotolia.de / guenterschneider.de / headline Werbeagentur.de Archiv / Mercedes-Benz / Meyer Werft /
Michael Hierner. Emporis.com / michaelrasche.com / thomasmayerarchive.com / WILA Lichttechnik
KAISER GmbH & Co. KG
Flush-mounting Cavity wall Concrete construction Installation housings
Ramsloh 4 · D-58579 Schalksmühle
Tel. +49 (0) 23 55 . 8 09 . 0 · Fax +49 (0) 23 55 . 8 09 . 21
www.kaiser-elektro.de · [email protected]
KAISER_B_EnEV_GB.indd 3
42
Fire-protection technology
Free space.
Fire protection
Concrete installation housings
One-gang boxes and installation
luminaires and loudspeakers.
housings for fire-protection for
walls
and ceilings
KAISER_B_Brandschutz_GB.indd 3
29.04.2009 10:23:47
Subject to technical changes. No liability for errors.
Art. No. 1088-16
- M18 x 2.5 UN thread for AEG and Baier
Fax: +49 (0)2355.809.21
E-mail: [email protected]
Download: www.kaiser-elektro.de
Ordering: www.kaiser-elektro.de
>> Information service
hW0108meGB5
-For diamond grinding head with
Ø 82 + Ø 68 mm, accepts vacuum
cleaner hoses from Ø 31 - 36 mm
- 5/8” thread for Bosch and Flex
www.kaiser-elektro.de
>> Information service
>> Tenders
www.ausschreiben.de
>> Product manufacturers
>> Electrical installation technology
>> KAISER
© KAISER GmbH & Co. KG.2008
- For manufacture of exact entry size
- For low-voltage cabling of Ø 4 - 7.5 mm
-For NYM sheathed cables up to 5 x 2.5
or 7 x 1.5
- For NYY sheathed cable up to 5 x 2.5
- For DIN EN conduits up to outer Ø 20 mm/
Ø 25 mm
-With 1/4" chuck size for batterypowered drills
Art. No. 1088-21
Dust extraction with direct attachment /
chuck attachment
Technical information
We will be happy to send you any information you require, from
application brochures and product catalogues to installation
instructions. Just send us a fax or e-mail, or download the desired
information from the Internet.
Product Range 2008 Boxes, housings and systems
Art. No. 1085-80
Universal opening cutter for plastics
B
Tender
At www.kaiser-elektro.de or www.ausschreiben.de you will find
detailed tenders for all relevant KAISER products in the usual file
formats.
kai0509LoD10A
- For stripping NYM sheathed cables
-3 x 1.5 mm2 - 5 x 2.5 mm2, also in installation
boxes and casings due to round cut
-Integrated knife for longitudinal cutting
of longer cables
- Ergonomic design = easy to use
- Cutting knife, hardened and polished
-For vertical and horizontal pre-drilling
of combination distances
- 71 mm for standard combinations
-91 mm for separate covers for low-voltage
equipment
- With hardened drilling bushes
- For masonry drills Ø 6 mm
© KAISER GmbH & Co. KG.2008/2009
Art. No. 1190-02
Stripping pliers AMZ 2
B
hW0808loD10
-For one-gang boxes and one-gang junction
boxes Ø 60 mm
(B)Art. No. 1159-36
Tunnel connectors
© KAISER GmbH & Co. KG.2008
A
kai0409LoGB20
B
Product information.
© KAISER GmbH & Co. KG.2008/2009
A
Energy-efficient installation // Product information
kai_U1-U4_GB_kat08.indd 1
29.04.2009 11:01:00
KAISER_B_Freiraum_GB.indd 3
Fire protection
29.04.2009 10:43:12
Refurbishment
Air-tight installation
19.03.2008 16:41:33 Uhr
43