Blohm + Voss Pipe Handling Equipment VES-SD 500 Frame II

Transcription

Blohm + Voss Pipe Handling Equipment
VES-SD 500 Frame II-VC Double Door Elevator
PN 646200-Y-VC
Technical Documentation
Manual PN 646200-Y-VC-D Rev 004, February 2012
Original Instructions
Blohm + Voss Oil Tools
1
GENERAL INFORMATION
Warnings and Note
WARNING: A “warning”
indicates a definite risk of
equipment damage or danger to
personnel.
Failure to observe
and follow proper procedures
could result in serious or fatal
injury to personnel, significant
property loss, or significant
equipment damage.
NOTE: A “note” indicates
that additional information is
provided about the current
topics.
WARNING: This technical
documentation contains
instructions on safety,
installation, operation and
Blohm +
Voss Oil Tools tool . It must
maintenance for the
be studied before working with
the tool.
Intended use of this
manual
This manual is intended
for use by field service,
engineering, installation,
operation, and repair
personnel. Every effort has
been made to ensure the
accuracy of the information
contained herein. Blohm
+ Voss Oil Tools, will not
be held liable for errors
in this material, or for
consequences arising from
misuse of this material.
Anyone using service
procedures or tools, whether
or not recommended by
Blohm + Voss Oil Tools, must
be thoroughly satisfied that
neither personal safety nor
equipment safety will be
jeopardized.
Improper / Unsafe Use
The tool must only be used
for the designated purpose.
When using the tool, the
rated load must never be
exceeded.
Intellectual property
CE Marking
All rights retained. No part
of this document may be
reproduced in any form
(print, photocopy, microfilm
or any other procedure)
or be processed using an
electronic system without
written approval of Blohm +
Voss Oil Tools.
All information contained
in this manual is based
upon the latest product
information available at any
time of printing.
Dependent on ongoing
technical improvements
(ISO 9001) “Blohm + Voss
Oil Tools” reserves the
right to change the design
and specifications without
announcement.
The values specified in
this manual represent the
nominal values of a unit
produced in series. Slight
deviations in the case of
the individual devices are
possible.
The tool complies with the
Machinery Directive
98/37/EC and 2006/42/EC.
NOTE: In the event of
problems that cannot be
solved with the aid of this
manual, please contact
one of the addresses listed
below.
Manufacturer & Agents World wide
Hermann-Blohm-Straße 2
20457 Hamburg
Germany
Blohm + Voss Oil Tools, LLC
7670 Woodway, Suite 266
Houston,
Texas 77063
United States of America
Premier Sea & Land Pte. Ltd.
1, Scotts Road
#19-12 Shaw Centre
Singapore 228208
Republic of Singapore
Phone: +49 40/3119-1826/1162
Fax: +49 40/3119-8194
[email protected]
www.blohmvoss-oiltools.com
Phone: +1-713-952 0266
Fax: +1-713-952 2807
[email protected]
www.blohmvoss-oiltools.com
Phone: +65-6734-7177
Fax: +65-6734-9115
[email protected]
2
For machines containing
any hydraulic or pneumatic
powered parts, the Directive
94/9/EC “Equipment
and protective systems
in potentially explosive
atmospheres” applies.
The marking is as follows:
CE Ex II 2G T5 (hydraulic
tools) or CE Ex II 2G T6
(pneumatic tools).
Limited Warranty
The warranty provided will
be void if the tool is either:
1. Repaired or serviced by
a service facility which
was not authorised by Blohm + Voss Oil Tools.
2. Replacement parts
not manufactured by
Blohm+Voss Oil Tools
are used.
3. Modifications were
made to the tool which
were not approved by
Blohm+Voss Oil Tools.
Serial number
Pipe size
WARNING
Link blocks must be torqued
securely in order for elevator
to latch properly
WARNING: One should avoid
creating ignition sources, like
heat, as a result of the use of
Warning sign PN 613979
the tool with other tools or
Warning Signs
WARNING: The warning plates,
signs and labels must be present
on the tool.
Do not remove
the labels. If they are missing,
replacing is mandatory.
WARNING: It is not allowed to
use any components which are
of „non-B+V“ origine, or use
„non-OEM“ parts which are not
approved by B+V. It will void
any warranty and may effect the
correct functioning of the tool
and it‘s safety features.
WARNING: The company
operating the tool is responsible
for evaluating safe and proper
use of the tool in a hazard
analyses.
WARNING: The operating
company is obligated to issue
working instructions for safe
use and supervise observance of
these working instructions.
WARNING: Every employee,
operating, servicing, inspecting
or otherwise involved with
the use of the tool in other
area‘s, should complete regular
courses of training to ensure
proper use as well as safe
operation, correct maintenance
General safety issues
and inspection.
WARNING: If necessary,
a reasonable, additional
supervisor should be appointed
during operation.
WARNING: Stay away from the
tool during operation. In case
equipment.
WARNING: Do not use the
tool for any other purpose than
given in this document within its
specification.
WARNING: Failure to conduct
routine maintenance could result
in equipment damage or injury to
personnel.
WARNING: The tool must only
be serviced by trained and by
an
authorized personnel.
WARNING: Wear personal
WARNING: Do never unlatch/
open the elevator while a pipe is
suspended in the elevator; the
pipe will be lost!
WARNING: When picking up
horizontal pipes, always use the
elevator with doors pointing
upwards.
Using the elevator with
the doors pointing downwards
may cause dropping the pipe.
WARNING: VES ONLY The
elevator must never be used
without bushings (except
18°
bore elevator)
WARNING: VES ONLY
Before placing or removing
bushing segments, make sure
that no hydraulic pressure is
applied to the elevator and
that the connecting lines are
disconnected.
protection equipment while
working with the equipment.
WARNING: If any safety
elements (like safety ropes,
safety sheets, plates or
washers) were disassembled due
to maintenance work, do NOT
re- use them. Always replace
them with new safety elements.
elevator. It may open or close
without warning.
elevator in case it is provided
with a rotation system. It may
rotate forward and backward
without warning.
WARNING: All warning plates,
WARNING: Non-approved
signs and labels attached to
exchange of any component, or
the equipment must be observed.
The warning plates, signs and
labels must be present on the
tool.
Do not remove the labels.
If they are missing, replacing is
mandatory.
use of “non-B+V components“,
will void any warranty.
Especially as this may affect
the correct functioning of the
elevator and safety devices
(closing signal).
WARNING: Any modification to
WARNING: Ensure the
the tool carried out without the
connectors are from a male and
Blohm + Voss Oil
Tools will void any warranty.
WARNING: Using the tool with
approval of
female type to prevent faulty
connections.
damaged or worn parts can
create serious incidents.
it is remote operated it may make
movements without warning.
Safety issues elevators
3
WARNING: The elevator must
actuating the closing trigger in
WARNING: HYDRAULIC ONLY
Before any maintenance work
is carried out, make sure that
the elevator.
no pressure is applied to the
never be closed by manually
elevator and that the connecting
WARNING: The emergency
lines are disconnected (if
opening must not be used when
applicable).
the elevator is suspending a pipe.
WARNING: All three utilised
WARNING: The emergency
bushing segments must always
opening must always be
be stamped with the same serial
reactivated after its use;
number and pipe size (see
otherwise the load sensor will
be deactivated.
Fig.).
Even when the bushing size is the
same, bushings with different
serial numbers may never be
WARNING: For handling
used.
of horizontal pipes it is
pipe due to difference in wear
It may result in dropped
recommended to rotate the
pattern.
elevator with latch in upright
position.
Latch down
Avoid this rotate direction to pick up horizontal pipes.
Latch up
WARNING: Ensure the
hydraulic connectors are from a
WARNING: Do not carry a pipe
with the latch in down position.
male and female type to prevent
faulty connections.
WARNING: If a joint of pipe
is in the elevator, the rotating
system must be switched to
“flow”, before the elevator
raises the pipe. The “flow” is
reached by selecting the middle
position of the
4/3-way valve.
WARNING: the elevator must
never be used without bushings
(exept 18° bore elevator).
WARNING: Bushing segments
Recommend rotate direction to pick up horizontal pipes.
must always be used with the
same serial number and pipe size.
Even when the bushing size is the
same, bushings with different
serial numbers must never be
used.
The elevator must never be
used without bushings.
WARNING: Ensure the
hydraulic connectors are from a
male and female type to prevent
faulty connections.
Pipe size
4
Serial number
pn 671638
pn 671642
5
EC-DECLARATION OF CONFORMITY
We,
Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305
declare that the product
VES-SD 500-Frame-2-VC Double Door Elevator PN 646200-Y-VC
which is the subject of this declaration, is in conformity with the following standard(s) or normative documents
98/37/EC:Machinery Directive
2006/42/EC: Machinery Directive from 31 December 2009.
DIN EN ISO 12100 :
Safety of machinery, part 1 and 2 DIN EN ISO 14121-1:
Safety of machinery, Risk assessment
Directive 94/9/EC:
Devices and protection systems for intended use in explosive areas
DIN EN 13463-1:2009-07:
Non-electrical equipment for use in potentially explosive atmospheres
ISO 13535:2002/API 8C:
Petroleum and natural gas industries-Drilling and production equipment-Hoisting equipment
In case the product is hydraulically operated:
Marking: 6
II 2G T5 TABLE OF CONTENTS
TABLE OF CONTENTS
7
1. DESCRIPTION
10
Usage10
Main assembly
10
Identification11
Technical Data
12
Couplings12
Elevator Rotator
12
Safety Equipment
12
Main Dimensions 13
Functioning of elevator
14
Opening and Closing Mechanics
14
Closing Signal
14
Control Unit
14
Bushing System
14
Programming of software
14
30
30
30
30
31
5. MAINTENANCE AND INSPECTION
34
31
32
32
Commissioning VES-SD 500 Frame II Double Door
Elevator16
Scope of supply
16
Hydraulic Characteristics
16
Check and Lubrication
16
Function Test
17
Hydraulic fine adjustment
18
Hydraulic Adjustment
18
Adjustments of the Door
18
Adjustments of the Latch
18
Adjustment for VC-System
19
Trouble-shooting19
Elevator does not open:
19
General34
Grease quality 34
Lubrication34
Daily Inspection Procedures
34
Feedback signal
34
Locking of screws
34
Inspection categories acc. to API RP 8B
35
Frequency35
Non-periodic inspection
35
Inspection 35
Inspection of Hydraulic System
35
Critical Load Inspection
35
Dismantling Inspection
35
Inspection check lists
37
Check Category I (Ongoing observation) 38
Check List Category II (Daily)
38
Check List Category III (every 6 months)
39
Check List Category IV (every year)
39
Trouble shooting
40
Wear data criteria
40
Critical Areas 40
Wear Check
41
Wear of Equipment
41
How to check the bushing or Bore Code of the Elevator
the correct way
41
Check of results
41
Tool Joint Wear Data Drill Pipe
42
3. INSTALLATION
22
6. SIZE COMPONENTS
44
Block Diagram Elevator Connection
Installation of Elevator
Connecting the Hydraulics
Lifting and transport Installing and removing the required bushing
Removal of the bushing
22
23
23
23
24
24
7. DRAWINGS AND SPARE PARTS
46
646200-Y SD-500 Elevator Dimensional View 646200-Y SD-500 Elevator Overview
646200-Y Part lists
646200-Y-VC Elevator SD 500 Frame II
46
47
47
48
2. COMMISSIONING
16
DESCRIPTION
TABLE OF CONTENTS
Safety Operation MU (make up)
Operation BO (break out)
Running with riser bushing
Depressurizing the A and B line valve 03
Deactivating the load sensor (emergency open)
valve 02
De-activiating the trigger inside the elevator valve 01
Emergency open procedure
COMMISSIONING
6
30
INSTALLATION
EC-DECLARATION OF CONFORMITY
4. OPERATIONS
OPERATION
2
2
2
2
2
2
2
3
3
MAINTENANCE
& INSPECTION
Warnings and Note
Intended use of this manual
Intellectual property
Improper / Unsafe Use
Manufacturer & Agents World wide
CE Marking
Limited Warranty
Warning Signs
General safety issues
Installation of the bushing
25
Function Test of the Load Sensor
27
Installation Checklist VES-SD 500 Frame II Double Door
Elevator28
Hydraulic Connections
28
Function test
28
SIZE COMPONENTS
2
DRAWINGS
GENERAL INFORMATION
7
TABLE OF CONTENTS
DESCRIPTION
COMMISSIONING
INSTALLATION
OPERATION
MAINTENANCE
& INSPECTION
646200-Y-VC Parts List
645250 Load safety device assembly
645250 Parts List
645208 Cover assembly for bushing
645208 Parts List
645231 Cover ring body
645231 Parts list
645232 Cover ring door
645232 Parts List
646220-VC Rear Door and Cover Assembly
646220 Parts list
646288-1 Door sensor 1
646288-1 Parts List
645215 Door assembly, left
645215 Part list
646 240 Trigger assembly
646240 Part list 646260-1 Door opening assembly left
646260-1 Part list
646260-2 Door Opening Assembly Right
646260-2 Parts list
645211 Door Assembly, right
645211 Parts List
645185-2 Link Retainer
645185-2 Part list
646004 Hydraulic Assembly Elevator Sheet 1
646004 Parts List
645307 Hydraulic Block Left
645307 Parts list Hydraulic Block Left
645295-2 Hydraulic Block Right
645295-2 Parts list 646203-2-VC Hydraulic Assembly for elevator
646203-2-VC Parts List 646200-RSP-VC Spare Parts for 1 year operation
646000-RSP-H-VC Hydraulic spare parts
SIZE COMPONENTS
DRAWINGS
8
49
50
51
52
52
53
53
54
54
55
55
56
56
57
57
58
59
60
61
62
63
64
64
65
65
66
67
69
70
71
72
73
73
74
74
DESCRIPTION
DESCRIPTION
9
1. DESCRIPTION
DESCRIPTION
Indend of use
Main assembly
The Blohm + Voss 500 tons VES-SD 500 Frame II Double
Door Elevator is designed with strength and safety factors
in accordance with API Section 8C - Regulations and is to
be used for handling long, heavy strings of casings. The
SD-500 elevator can be used as a casing or tubing elevator,
and can be operated easily by one man due to replaceable
bushing segments and a positive locking mechanism.
The Elevator consist of the following main assemblies:
1. Elevator Frame with left (1a) and right (1b) door
2. Automated closing trigger
3. Bushing system
4. Rotating system
5. Opening and closing mechanism
6. Closing signal unit (not visible)
7. Control unit (optional)
The design of the bushing segments allows the tool to grip
casing with uniform radial pressure, ensuring a safe hold
while minimizing the possibility of damage to the pipe. The
elevator is available for hydraulic power bushing operation
only.
Left Hand Side Rotator system
4
5
10
1a
1
1b
3
Right hand Side Rotator system
4
DESCRIPTION
3
2
Trigger and bushing
Identification
The identification area clearly identifies the Elevator area
(manufacturer, type, material, part number, serial number,
date of manufacture). It is important to keep this information
ready for the purpose of servicing and repair work.
11
Technical Data
DESCRIPTION
Working pressure
Maximum allowed pressure
Required Flow rate
Temperature working range ambient, if
not otherwise stated in the databook
Load Capacity
Part number
API test load
Pipe Diameter
Casing
min
Range
max
Weight
Elevator Links
VES-SD 500 frame II-VC Double Door Elevator
Min 160 bar (2,320Psi)
Max 210 bar ( 3,045 Psi)
Max 210 bar ( 3,045 Psi)
Min 6 Gpm (22 l/m)
Max 10 Gpm (37 l/m)
- 20° C to + 50° C
- 4° F to 140° F
500 sh tons
646200-Y-VC
750 sh tons
9-5/8”
20”
1980 kg
500 Ton Blohm+Voss (3-1/2”)
Couplings
Plug coupling with quick connection couplings, 3/8" and 1/4".
All hydraulic connections have a coupling bushing and a plug.
Elevator Rotator
See for information about the Rotator, the Rotator Documentation.
Safety Equipment
1. Load sensor
When the elevator is loaded while lifting a tubular over appr. 300 Kg
(depending which bushing sizes are installed), it is not possible to
open the elevator.
2. Closing signal
When the elevator is fully closed and latched a hydraulic closing
signal (feedback signal) as a result of pressurizing line "C" is sent to
the drillers console.
12
1300
813
453.2
DESCRIPTION
Main Dimensions
1488
13
Functioning of elevator
DESCRIPTION
When the door and latch are open, the drill pipe
is placed in the elevator. When the automatic
closing trigger is activated by the pipe, the elevator
automatically closes.
When the elevator is closed, a hydraulic signal is
sent by the elevator indicating "elevator closed
and latched". The frame takes the load through the
bushing system and transfers it to the elevator links.
Opening and Closing Mechanics
The door and latch of the elevators are actuated by
hydraulic cylinders. The cylinders are protected in the
elevator. The closing trigger is actuated by the drill
pipe.
Closing Signal
When the doors are completely closed, the closing
signal in the elevator is actuated.
Side View
Bushing
Control Unit
The elevator may be opened and closed by a control
unit. It consists of a way valve and a pressure switch.
The control unit can be supplied by Blohm + Voss in
various designs as an extra.
The control unit does not control the tilt system of the
elevator.
Bushing System
The exchangeable bushings allow to run the elevator
with different types of pipes and pipe sizes.
Programming of software
An SD–elevator being used on the rig, using the Top
Drive Rotating Head for providing hydraulic power.
Recommended is to program the software according
below description.
1. Driller opens the elevator.
2. The doors open.
3. After 5 seconds there is an automatic signal to
arm the elevator.
4. When the pipe hits the trigger, the doors close
immediately.
14
Trigger System
COMMISSIONING
COMMISSIONING
15
2. COMMISSIONING
Commissioning VES-SD 500 Frame II Double Door
Elevator
Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the
Blohm + Voss Commissioning Service.
Read manual before first use !
COMMISSIONING
OK
o
Check crew is aware of all danger regarding handling the B + V tool.
OK
o
Go through manual with crew.
Prior to use of the Blohm + Voss Elevator following checks must be carried out :
Scope of supply
OK
o
Cross check all delivered parts.
Hydraulic Characteristics
OK
o
Operating pressure 160 - 210 bar (2,320 - 3,045 PSI)
OK
o
Volumetric flow
6 Gpm (22 l/m) to 10 Gpm (44 l/m)
OK
o
Hydraulic filter and regulator
Filter installed in pressure line
Check and Lubrication
OK
o
Check elevator is in closed position.
OK
o
Check Hydraulic Supply lines are disconnected.
OK
o
Apply grease to all greasing points until grease is visibly coming out of the
bores.
OK
o
Check if elevator is installed as outlined in manual.
OK
o
Connect feedback line.
16
OK
o
Check elevator opens by hydraulic pressure.
OK
o
Check feedback signal indicates elevator closed and latched.
OK
o
Check required bushings are installed before first use.
OK
o
Check all bushing segments are of same size and serial number.
OK
o
Check if bushings are fixed correctly.
OK
o
Check all safety / lock wire is present.
OK
o
Check if the feedback valve is present.
OK
o
Check elevator opens by hydraulic pressure.
OK
o
Pick up a pipe.
OK
o
Check feedback signal is given when the elevator is closed and latched.
OK
o
Check if elevator opens after giving command “open elevator”.
COMMISSIONING
Function Test
17
Hydraulic fine adjustment
The hydraulic system of the Elevator is tested and delivered Latch
fully functional complete with the specified hydraulic
power requirements. In case of a malfunction during the
commissioning the following hydraulic settings can be
carried out. Any changes in the settings are solely to B+V
personnel or to B+V authorised and trained personnel.
Failures may result in damages or severe personal injury.
COMMISSIONING
WARNING: Put on your personal protection equipment before any
work is carried out.
WARNING: oil leakage under pressure can cause servere
Door
personal injury to the eyes
WARNING: Ensure that the quick couplings between the tool and
control console are properly connected before the start of the
adjustment works.
Wrong adjustments may cause serious injuries
IWARNING: n case of any repair work be ensure that the Elevator
is not under pressure and the quick couplings are disconnected
Hydraulic Adjustment
The hydraulic valves are part of the two manifold blocks
Elevator back view
(P/N 645307 and 645295-2).
All valve numbers are in accordance to the stamping on the
Left Manifold Block
manifold. Start with very little rotations (1/8 or 1/16) and
P/N 645307
verify the function again.
Adjustments of the Door
Right Manifold
Block P/N
645295-2
Valve no.15 solely adjusts the opening of the door (if the
door opens too early it will jam)
• counter clockwise rotation
• causes earlier Door Opening.
• clockwise rotation
• causes later Door Opening.
Valve no.16 is a fine-tuning adjustment valve for the door
opening.
Valve no.06 adjusts the speed of the door closing.
• Counter clockwise rotation increases the speed
• Clockwise rotation reduces the speed
Valve no.07 adjusts the speed of the door opening.
Adjustments of the Latch
The Latch opens first and the door opens secondly. If
the door/latch movement does not work smoothly, it is
recommended to reduce the speed. Higher speed can
cause a slip-stick effect while opening/closing (especially
when the elevator is rotated with the Door/Latch in an
upwards/ downwards position).
VALVE
No. 15
VALVE
No. 16
VALVE No. 06
HYDRAULIK MANIFOLD P/N 645295-2
18
VALVE No. 07
Throttle Valve
No. 20
VALVE
No. 08
VALVE
No. 09
Adjustment for VC-System
Valve no.19 adjusts the feedback pressure (closing signal).
• Counter clockwise rotation reduces the feedback
pressure
• Clockwise rotation increases the feedback pressure
The standard feedback pressure is adjusted at approx. 60 bar
(870 psi). (Standard setting: screw in Valve 19 completely by
turning the Valve clockwise. Afterwards, rotate the Valve 1.1/3
turns counter clockwise).
Valve no. 22 adjusts the pilot pressure for the Elevator
opening.
- Counter clockwise rotation reduces the pilot pressure
- Clockwise rotation increases the pilot pressure
The standard pilot pressure is adjusted at approx. 100 bar
(1450 psi).
(Standard setting: screw in Valve 22 completely by turning
the Valve clockwise. Afterwards, rotate the Valve 2.1/3 turns
counter clockwise).
HYDRAULIC MANIFOLD P/N
645307
VALVE
No. 22
COMMISSIONING
Valve no.09 adjusts the speed of the latch opening.
Valve no.08 adjusts the speed of the latch closing.
VALVE
No. 19
HYDRAULIC MANIFOLD P/N 645307
Trouble-shooting
Elevator does not open:
Pilot pressure (valve no.22) could be above the operating
pressure. Reduce the pilot pressure by turning the valve
(no.22) slightly counter clockwise. (Standard setting: see
above).
The throttle valve (no.20) could be opened to much. Close
the throttle (no.20) by turning slightly clockwise. (Standard
setting: screw in throttle valve 20 completely by turning
the Valve clockwise. Afterwards, rotate the valve 1-2 turns
counter clockwise).
Elevator opens automatically:
Pilot pressure (valve no.22) could be below the feedback
pressure (Valve 19). Increase the feedback pressure by
turning the valve (no.22) slightly clockwise. (Standard setting:
see above).
Elevator does not close or only closes very slowly:
The throttle valve (no.20) could be closed to much. Open
the throttle (no.20) by turning slightly counter clockwise.
(Standard setting: screw in throttle valve 20 completely by
turning the valve clockwise. Afterwards, rotate the valve 1-2
turns counter clockwise).
19
COMMISSIONING
20
INSTALLATION
21
Example how to connect the SD-elevator to the control unit
22
Feedbacksignal:
"Elevator closed"
Signal
to Close Elevator
Signal
to Open Elevator
Signal to tilt
Elevator to the
front (Latch down)
S3
S2
S1
S4
S5
Hydr. Tank
P1
Hydr.pressure
ELEVATORSYSTEM
(OPEN / CLOSE)
T1
(optional available)
CONTROL UNIT
Hydr. Tank
Hydr.pressure
from Ringline
E
E
up
D
D
ELEVATORSYSTEM
(TILTING)
down
Signal to tilt
Elevator to the
rear (Latch up)
INSTALLATION
activated, when Elevator
is closed (signal C)
CONTROL UNIT
of
TILT SYSTEM
3. INSTALLATION
Block Diagram Elevator Connection
DRILLER CABIN
Installation of Elevator
For start-up, the elevator is placed on
the mounting stand. Circular slings are
to be used to transport the elevator.
Connecting the Hydraulics
T
The Elevator has three connections (P,
T and XP) at the rear.
XP
•
Connection P is for Pressure
Supply.
• Connection T is Tank line.
• Connection XP is for OPEN/CLOSE
the elevator.
2000 PSI (138 bar) at connection XP
opens the elevator.
0 PSI / 0 bar at line XP will close the
elevator.
Once the elevator is fully closed line XP
gives a 900 PSI (62 bar) closing signal.
Lifting and transport
WARNING: Lift the VES-SD 500 Double
Door Elevator at the lifting ears only.
WARNING: Wear your personal protection
equipment at all times.
23
INSTALLATION
P
Installing and removing
the required bushing
A bushing consists of four parts, two
door segments, and two segments in
the elevator frame. The doors must be
open in order to equip the elevator with
the required bushing.
Removal of the bushing
WARNING: Before working on the
bushings, make sure that no hydraulic
pressure exists on the elevator and that
the connecting lines are uncoupled
/
Bushing segments
disconnected.
INSTALLATION
The cover rings must be removed
before removing the door segments.
The hexagon screws on the top are
removed and the handle is folded out of
the holding device.
First the two door segments, and then
the two frame segments of the elevator
are removed. The doors segments are
twisted out of the elevator by means of
a raising harness.
The bushing segments in the elevator
frame are removed identically.
Use the reverse sequence for installing
the bushings.
Removing the cover ring
Removal of the bushing segments
24
Installation of the bushing
Before installing a new bushing, the
seating area in the elevator or in the
doors respectively must be cleaned and
lubricated.
When installing new bushing segments,
make sure that all 4 segments of the
bushings have the same size and serial
number.
For easier installation of the bushings,
the closing trigger should be removed.
Open the cover on the rear of the
elevator after having removed the
cotter pin.
INSTALLATION
Removal of the cotter pin in order to open the cover flap
The tool for removing the closing
trigger is inside the hinged cover.
Tool holder, setting key for the closing trigger
This tool is to remove the clamping
screw from the elevator (see Fig. 16 at
page 23).
Removing the clamping screw from the elevator
25
Now the closing trigger can be removed
through the rear.
When installing the closing trigger, make
sure to insert it until the bushing stops
and fix it with the clamping screw. Do not
fit the clamping screw until the bushing is
completely seated.
Removing the closing trigger
INSTALLATION
If the closing trigger does not completely
rest on the stop, the elevator will not close
or only close very slowly.
By actuating the stopcock, the elevator
can be closed even without pipes
6
Right
Wrong
Installing the closing trigger mechanism
26
Function Test of the Load
Sensor
Each time a new bushing is installed,
the operation of the load sensor
needs to be checked. The load sensor
prevents the elevator from opening
when the load is more than appr. 300
kg.
If there is emergency, the elevator can
be opened even if the load sensor is
activated (Emergency Open Device).
Emergency opening activated (Slot is horizontal)
27
INSTALLATION
Emergency opening deactivated (Slot is vertical)
For testing, a weight of approximately
300 kg or more is placed on the
cover ring. The bushing will sink
approximately 5 mm, and the elevator
can not be opened.
Installation Checklist VES-SD 500 Frame II Double
Door Elevator
Basically the Elevator has to be installed as shown in the manual.
OK
o
Make sure the required bushings are installed before first use.
OK
o
Make sure the bushings are fixed with the screws.
OK
o
Make sure Hydraulic Pressure is switched on.
Hydraulic Connections
OK
o
Make sure the controls are connected to the Hydraulic Power
Supply.
OK
o
Check if all hudraulic connections are made correctly.
INSTALLATION
Function test
There are two possibilities to carry out the function test:
1. VES-SD Elevator standing on the floor
2. VES-SD Elevator installed into the links
OK
o
Close elevator.
OK
o
Open elevator.
OK
o
Check signal elevator closed is present.
OK
o
Check all tools are removed from the elevator.
28
OPERATIONS
OPERATIONS
29
4. OPERATIONS
WARNING: Do not touch the VES-SD Elevator in operation.
WARNING: Never open the elevator when the pipe load is still suspended by the elevator.
Safety
•
•
•
•
Make sure that ALL hydraulic lines are isolated before any work is carried out on
the VES-SD Elevator.
It is recommended to have the VES-SD Elevator operated by the driller.
The hydraulic bushings are activated with a remote control valve, which may be
actuated by hand or foot depending on the type of valve and/or HMI-interface.
The driller and floor man must coordinate operation of the elevator and slips/
spider so one tool is engaged around the casing before the other is disengaged.
Thus, one or both tools continuously suspend the casing during all stages of
casing handling operations.
Operation MU (make up)
OPERATIONS
1. The floor man attaches a single joint elevator or pick up line to the next joint in
the V-door when the elevator is lowered.
2. Lift the new joint from the V-door by lifting the elevator.
3. The floor man stabs the pipe on top of the pipe in the floor.
4. The SD-500 elevator is lowered over the tooljoint and the command “close
elevator” is given.
5. A signal is given to the driller when the SD-500 elevator is closed.
6. The pipe is made up.
7. The driller lifts the SD-elevator in order to pick up the load.
8. The slips/spider is commanded to “open”, simultaneously, the driller picks up the
elevator while the driller raises the spider/slips.
9. The driller lowers the string into the hole.
10. The floor man removes the single-joint elevator or pick-up line from the pipe.
11. The driller sets the spider/slips.
12. Open the SD-500 Elevator and pick up a new section of pipe.
Operation BO (break out)
1. Pick up the string with the SD-500 elevator.
2. Observe the SD-500 Elevator is closed when the “elevator closed indication
signal” is visible.
3. Raise the spider/slips.
4. Pull out the string.
5. Close the spider/slips
6. Release the stringweight from the SD-500 Elevator.
7. Now BO the stand or joint.
8. When the pipe is BO, pick up the stand and handle.
Running with riser bushing
The operation with riser bushing is the same as any other operation: However, during
the operation with riser running tool the right position and fixing of the locking –
blocks and safety wires should be checked from time to time.
30
O2
O3
O1
A-B connected
Depressurizing the A
and B line valve 03
Line A and B are connected by
a ball valve (3 in h-diagram).
When this valve is closed, there is
no connection between A and B line.
The valve should be open only in
case one of the lines should be
depressurised. When the A and B
line are connected, elevator doesn’t
work.
There is indication for the condition
of the valve in the back door.
Bypass Ball valve 02 for the load sensor
Fig 3 position of the load
sensor ball valve
A-B disconnected
Ball valve 02 (see hydraulic diagram)
connects cylinder and the input port
A directly. This bypass should be
used only in case of emergency, turn the
ball valve to the RIGHT.
Now the bypass is open and the
load sensor DEACTIVATED.
Don’t forget to switch the load sensor
ON when returning to normal operation.
Additional information about the
ON/OFF position you can find on the
rear door (see pic). When the bypass
is OFF (ball valve closed) there is
no direct connection between the B
port and cylinder. The door can
not be opened when the elevator is
under load. When the bypass is ON
(ball valve open) the port B is directly
connected to the cylinders.
WARNING: When the pressure signal
appears on the B port, the door
will open, even under load.
WARNING: Be careful by handling the
SD elevator with bypass open (for the
load sensor). This bypass must be closed
when the elevator is used during standard
operation.
31
OPERATIONS
Deactivating the load
sensor (emergency
open) valve 02
De-activiating the trigger inside the
elevator valve 01
The trigger system can be deactivated
by opening the ball valve no.01. To
do this, open the rear door, turn the
ball valve No.01, mounted in the left
block, to the RIGHT.
If there is pressure on port A (not B) the
door closes immediately.
When the bypass is OFF
(ball valve closed) there is no
direct connection between A port and
cylinder. The door closes only when
the trigger is activated by the pipe.
When the bypass is ON (ball valve
open) the port A is connected to the
cylinders directly. If there is pressure
on port A, the door closes immediately.
The automatic function for CLOSE
DOOR is not present.
Emergency open procedure
OPERATIONS
Warning: Do not use the emergency open
device when the elevator is suspending a pipe.
The emergency opening is on the rear
of the elevator between the hydraulic
connections A, B and C. It is labelled
with “EMERGENCY OPEN“.
The protruding rectangle is rotated
90 degrees to turn on the emergency
opening system. The closing trigger
tool can be used for this.
Warning: The emergency opening device
must always be reactivated after it is
used, otherwise the load sensor will be
deactivated which may result in a serious
accident.
32
Bypass Ball valve 01 for
the trigger system
MAINTENANCE
& INSPECTION
MAINTENANCE
& INSPECTION
33
5. MAINTENANCE AND INSPECTION
General
If cracks, excessive wear etc. are
recognised, contact Blohm + Voss
Oil Tools or an authorised service
company.
Weldings of the castings should be
done by Blohm + Voss Oil Tools only
or an authorised service company in
accordance to Blohm+Voss welding
procedures.
A regular preventative maintenance
program should be established for all
elevators. These written maintenance
procedures should be given to the crew
or maintenance personnel.
WARNING: Before carrying out any
Service and Maintenance, disconnect the
hydraulic oil supply.
•
•
Grease Point 5: Supplies grease
to the piston of the door opening
system
Grease Point 6: Located behind the
Cover. Also supplies the bolt of the
Trigger System.
Daily Inspection
Procedures
Feedback signal
The Function of the Feedbacksignal has
to be checked daily.
The Function of the Load Sensor has to
be checked daily.
Locking of screws
Grease quality
MAINTENANCE
& INSPECTION
In order to achieve efficient greasing
even at different environmental
temperatures, we recommend the
following grease types should be used
(obtainable from Blohm + Voss Oil
Tools):
• Low-Viscosity grease
• Type AVIATICON Grease XRF
Alternatively;
• Use EP1 gear lubricating grease
for greasing ”non-oil tight gear trains” when temp. < 0°C/32°F.
• Use EP2 when temp. > 0°C/32°F.
All Screws are normally secured by a
mechanical bolt lock or with a safety
wire. All other screws are secured by
metal adhesive (Locktite).
5
4
3
Lubrication
The elevator needs to be lubricated at
the following points.
•
•
•
•
34
Grease Point 1: It supplies grease
to the Hinge Pins with Grease.
Grease Point 2: Optional, supplies
grease to the support of the
Rotation System.
Grease Point 3: Supplies grease to
the trigger system.
Grease Point 4: Supplies grease to
the bolt of for the load sensor
2
1
1
5
Inspection categories acc. to API RP 8B
Category II
This is Category I inspection plus
further inspection for corrosion,
deformation, loose or missing
components, deterioration, proper
lubrication, visible external cracks, and
adjustment.
Category II may involve some
disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
Category III
This is Category II inspection plus
further inspection, which should include
NDT of critical areas and may involve
some disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
Prior to inspection, all foreign material
such as dirt, paint, grease, oil, scale,
etc. shall be removed from the
concerned parts by a suitable method
(e.g. paint-stripping, steam-cleaning,
grit-blasting).
Category IV
This is Category III inspection plus
further inspection for which the
equipment is disassembled to the
extent necessary to conduct NDT of all
primary-load-carrying components.
Equipment shall be:
• disassembled in a suitableequipped facility to the extent
necessary to permit full
inspection of all primary-loadcarrying components and other
components that are critical to the
equipment.
• inspected for excessive wear,
cracks, flaws and deformation.
Procedure:
• Corrections shall be made
in accordance with the
manufacturer’s recommendations.
• Prior to inspection, all foreign
material such as dirt, paint, grease,
oil, scale, etc. shall be removed
from the concerned parts by
a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)
Frequency
The recommended schedule for
inspection of all kind of
• Elevators:
Daily:
I+II
6 Monthly:
III
1 Year:
IV
The recommended frequencies apply
for equipment in use during the
specified period.
The inspection frequencies are only
recommendations. The schedule of
inspection heavily depends on the
following factors:
• environment
• load cycles
• regulatory requirements
• operating time
• testing
• repairs
• re manufacture
Non-periodic inspection
A complete, on-job, shut-down
inspection equivalent to the periodical
Category III or Category IV should be
made before (if anticipated) and after
critical jobs (e.g., running heavy casing
/ drill strings, jarring, pulling on stuck
pipes and/or operating at extreme low
temperatures) <-20° C (<-4° F).
Inspection
A thorough inspection should be carried
out periodically (every 3 months)
or as special circumstances may
require. Before starting an inspection
disconnect any hydraulic/pneumatic
system and remove all foreign materials
(dirt, paint, grease Oil, scale, etc.) from
surface by a suitable method. After a
field inspection, it is advisable to record
the extent of testing and testing results.
Conduct the periodic or critical load
inspection in the field by the crew with
the supervisor. If cracks, excessive
wear etc. is recognized, contact Blohm
+ Voss Oil Tools or an authorized
service company.
Inspection of Hydraulic System
Check for leakage every day. Should
internal or external leakage reach
an unacceptable high level, contact
Blohm + Voss Oil Tools or an authorized
service company.
Critical Load Inspection
Critical loads may occur. For example:
impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred
unexpectedly, conduct the inspection
immediately.
Dismantling Inspection
Generally, when the equipment returns
to base, warehouse, etc. Carry out
the Tool inspection, immediately.
Furthermore, control it prior to its being
sent on the next job.
• The Tool should be dismantled and
inspected in a suitably equipped
facility for excessive wear, cracks,
flaws or deformations.
• Corrections should be made in
accordance with recommendations
which can be obtained from Blohm
+ Voss Oil Tools.
• Weldings at the castings should
be done only by Blohm + Voss
Oil Tools or an authorized service
35
MAINTENANCE
& INSPECTION
Category I
This category involves observing
the equipment during operation for
indications of inadequate performance.
When in use, equipment shall be
visually inspected on a daily basis
for cracks, loose fits or connections,
elongation of part, and other signs of
wear, corrosion or overloading. Any
parts found to show cracks, excessive
wear, etc., shall be removed from
service for further examination.
The equipment shall be visually
inspected by a person knowledgeable
in that equipment and its function.
•
•
MAINTENANCE
& INSPECTION
36
company in according to Blohm +
Voss welding procedure.
When need is shown in a field
inspection, dismantle the Tool and
arrange an inspection in a suitably
equipped facility.
Springs should be carefully visually
inspected for excessive wear and
obvious weakness.
Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
MAINTENANCE
& INSPECTION
PLACE OF INSPECTION
37
Check Category I (Ongoing observation)
Observe during operation for inadequate performance.
Check List Category II (Daily)
CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION
1
Complete front page of check list for the records.
2
Check for correct size of elevator bushings.
3
Check function of feedback signal (elevator closed).
4
Check state of lubrication.
5
Check functioning of elevator as a whole.
6
Check the functioning of the load sensor.
Remarks
CHECKED SIGNATURE
OK
OK
OK
OK
OK
OK
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION
1
Hinge pins, bolts and retainers.
2
Fixation of bushing segments.
3
Screws, bolts, nuts, washers, retainers, springs and lock wire.
4
Link blocks.
5
Check presence and condition of warning plates and labels.
Remarks
CHECKED
OK
OK
OK
OK
OK
SIGNATURE
MAINTENANCE
& INSPECTION
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION
CHECKED SIGNATURE
1
Elevator Body and Door.
OK
2
Hing pins, bolts, nuts.
OK
3
Bushing Segments.
OK
4
Latch and Lug.
OK
5
Closing arrangement.
OK
6
Trigger arrangement.
Remarks
OK
_________________________________
_______________________________
SUPERVISORDATE
38
HYDRAULICS
DESCRIPTION
1
Check for loose fittings, tubes, valves, hoses and cylinders.
2
Check for hydraulic leaks (fittings, tubes, hoses, valves and cylinders).
3
Check condition of hydraulic couplings and connection hoses.
Remarks
CHECKED SIGNATURE
OK
OK
OK
Check List Category III (every 6 months)
GENERAL
DESCRIPTION
1
Carry out an Category II inspection.
2
NDT (MPI) critical areas. Some disassembly may be needed to do so.
3
Check parts for wear according to allowable tolerances.
Remarks
CHECKED SIGNATURE
OK
OK
OK
Check List Category IV (every year)
4
Check condition of hydraulic valves and replace if necessary.
Remarks
CHECKED SIGNATURE
OK
OK
OK
OK
MAINTENANCE
& INSPECTION
GENERAL
DESCRIPTION
1
Carry out an Category III inspection.
NDT (MPI) critical areas and load bearing components. Strip elevator to do
2
so.
3
Replace all hydraulic hoses and fittings.
_________________________________ ________________________
SUPERVISOR
DATE
39
Trouble shooting
In all event where the elevator doesn't function as expected, carry out the
following checks to identify the cause of the problem.
• Check if all hydraulic connections are made properly.
• Check there is electric power available.
• Check if the HPU is switched on and supplies power.
• Check if the correct size components are installed.
• Check if the elevator is well lubricated.
• Check if the software is programmed according to spec.
Wear data criteria
Hinge pin
Hinge pin dia. new:
Nominal bore dia.
Bore dia. new max:
Bore dia. worn max:
79.90 mm
80.00 mm
80.10 mm
80.60 mm
Critical Areas
MAINTENANCE
& INSPECTION
Critical area´s are hatched
Critical Areas are striped
40
Wear Check
Wear of Equipment
Normal wear of bushings and elevator ears caused by usage will eventually
reduce the load capacity of elevators.
The existence of cracks or the appearance of defects can indicate severe
deterioration and even failures. Prompt attention is required either to remove the
elevator from service immediately or to undertake appropriate repair.
A wear condition in its early stages is common. Frequently, it results in a tool joint
sticking to the elevator.
Elevators showing hammer marks around the top of the bore should be closely
examined to determine whether it is the elevator, the tool joint or both are faulty.
To identify the the conditions of the 18°
Elevator taper gauges are available for all B+V Elevators (P/N 600018).
A set of gauges consists of an 18° gauge (GOOD) and a 15° gauge (BAD)
1.
How to check the bushing or Bore Code of the Elevator the correct
way
1. Fit the gauge to the inner bore of the bushing.
2. Push the gauge against the bushing and start to move the gauge downwards
until the chamfer touches the 18° shoulder or the bore.
3. Check the result as follows.
Check of results
1. Using the GOOD gauge: If the gauge sits directly on the bushing without
showing any clearance between gauge and bushing, the bushing is OK.
2. If the gauge shows space between the gauge and the bushing, you have to
check with the second gauge.
3. Using the BAD 15° gauge: If the gauge shows any clearance between gauge
and bushing, the bushing is OK.
4. If the gauge sits directly on the bushing without showing any space between
gauge and bushing or BC, take the elevator out of service.
2.
MAINTENANCE
& INSPECTION
WARNING: If the taper is less than 15° take the elevator out of service or exchange the
bushing.
If the taper is between 18° and 15°, reduce the elevators load capacity to 90%. Never use
the elevator without a bushing.
1.
Gap oror
no
Gap
gap?
no Gap?
41
Tool Joint Wear Data Drill
Pipe
10
Minimum Required Tool Joint
Diameter (inches)
Check for wear of the Bushing/Elevator
by measuring the Center Bore diameter.
The maximum wear on the Center
Bore is: Nominal size + 0,25 inch. The
following table shows the minimum
required Tool Joint diameter, depending
on the Center Bore. As soon as the Tool
Joint diameter falls below the rating
line, the Bushing/Elevator or the pipe
has to be changed (Contact B+V or a
B+V Authorized Repair Center).
9
8
500 tons
350 tons
250 tons
150 tons
100 tons
7
6
5
4
3
2
s
ton
500 ns
o
0t
35 tons
0
25 tons
0 ns
5
1 to
0
10
2
3
4
5
6
7
Actual Center Bore (inches)
MAINTENANCE
& INSPECTION
42
8
SIZE COMPONENTS
SIZE COMPONENTS
43
6. SIZE COMPONENTS
Part number
Description
645230-236
Bushing for 9.5/8“ Casing, 500 ton rating
645230-237
Bushing for 10“ Casing, 500 ton rating
645230-238
645230-239
645230-240
645230-241
645230-242
645230-243
645230-244
645230-245
645230-246
645230-247
645230-248
645230-249
645230-255
645230-259
645230-260
645230-262
645230-264
645230-265
645230-267
645230-270
645230-311
Bushing for 16,338“ Casing, 500 ton rating
645230-401
Bushing for 13.3/8“& 13.1/2“ Casing, 500 ton rating
645230-404
645230-405
SIZE COMPONENTS
44
DRAWINGS
& SPARE PARTS
DRAWINGS
& SPARE PARTS
45
7. DRAWINGS AND SPARE PARTS
646200-Y SD-500 Elevator Dimensional View
1375
1300
2320
DRAWINGS
& SPARE PARTS
46
646200-Y SD-500 Elevator Overview
3
1
2
BC - Bore Code
Pos.
Quantity
Part no.
Description
1
1
646000 - Y -VC
Elevator VES-SD 500 frame 2
2
2
645800
Tilt system
3
1
645230 - BC
Bushing assembly
DRAWINGS
& SPARE PARTS
646200-Y Part lists
47
48
7
21
GR E A S E
D A I LY
2
DRAWINGS
& SPARE PARTS
GR E A S E
D A I LY
33
secured c/w wire
mit Draht gesichert
THI S PRODUCT COULD BE HAZARDOUS IF
IMPROPERLY USED. MI SUSE OF THIS TOOL COULD CAUSE
SERIOUS I NJURY TO PERSONNEL. I T MUST BE PROPERLY
INSTALLED AND MAINTAINED IN ORDER TO FUNCTION
PROPERLY. DO NOT WELD OR ALTER WITHOUT BLOHM +
VOSS REPAIR GmbH'S PRI OR AUTHORIZATION:
IF REPL ACEMENT PARTS ARE NEEDED, THEY HAVE TO
BE ORDERED FROM BLOHM + VOSS REPAIR GmbH.
WAR NING
1496
1369
GREASE
DAILY
30
31
D A N GE R
A U T O M A T IC
CL O S E
S Y S TE M
4
23
3
32
(32x)
GREASE
D AI L Y
GR E A S E
D A I LY
34
6
20
18 19
12
4
1
5
1300
13
11
GR E AS
E
DA I L Y
14
10
9
16 17
DANGER
A UT O M A T I C
C LO S E
S YSTEM
8
23
(4x)
GR E A S E
D A I LY
22
15
25
26 27
28
646200-Y-VC Elevator SD 500 Frame II
453
813
Pos.
Quantity
Part no.
Description
1
1
645205
Body VES-SD 500-2
2
1
645215
Door assembly, left
3
1
645211
Door assembly, right
4
1
645208
Cover assembly for bushing
5
1
646220-VC
Rear Door and Cover Assembly
6
1
646210-1
Cover plate
7
1
646210-2
Cover plate
8
1
646260-1
Door opening assembly, left
9
1
645250
Load safety device
10
1
646240
Trigger assembly
11
1
645203-2-VC
Hydraulic assembly
12
1
645200-BC
Bushing assembly
13
1
646260-2
Door opening assembly, right
14
2
645018
Cylinder head screw
15
2
645185-2
Link block assembly for VES SD500
16
2
645019
Castle nut
17
2
735404
Cotter pin
18
4
617519
Hexagon screw
19
4
617520
Washer
20
2
615009
Securing plate for latch pin
21
2
645038
Bolt
22
2
645233
Cover disk
23
40
725461
Hexagon screw
24
-
-
25
2
645696
Adapter
26
4
645620
Screw
27
4
645697
Securing ring
28
2
645220
Blind screw
29
1
646204
Hydraulic Assembly
30
1
671638
Warning Sign “Blohm + Voss”
31
1
671639
Warning Sign “Automatic”
32
4
671642
Warning Sign “Grease”
33
2
671641
Warning Sign “Squeeze danger”
34
4
671524
Warning Sign “Don’t Touch”
DRAWINGS
& SPARE PARTS
646200-Y-VC Parts List
49
DRAWINGS
& SPARE PARTS
50
Section A-A
A
A
mit Loctite gesichert
Schmiernippel
B
B
Section B-B
2
2
3
10
5
15
14
13
9
2
mit Loctite
eingeklebt
12
8
1
645656
11
11
7
6
645250 Load safety device assembly
Pos.
Quantity
Part no.
Description
1
1
645651
Welding console
2
1
645252
Bolt 1
3
1
645653
Bolt 2
4
-
-
-
5
1
755081-1
Cylinder head screw
6
4
643779-1
Hexagon screw
7
4
735852
Hexagon screw
8
1
613715
Hexagon screw
9
1
89125
Nut
10
1
645683
Washer
11
8
645059
Washer
12
1
645686
Cylinder pin
13
1
645254
Load ring
14
8
645655
Pressure spring
15
8
645665
Shouldered screw
DRAWINGS
& SPARE PARTS
645250 Parts List
51
645208 Cover assembly for bushing
4
3
2
1
645208 Parts List
Pos.
Quantity
Part no.
Description
1
1
645231
Cover ring, body
2
1
645232
Cover ring, door
3
10
755314
Hexagon screw
4
10
775068
Washer
DRAWINGS
& SPARE PARTS
52
645231 Cover ring body
2
3
1
4 5
Pos.
Quantity
Part no.
Description
1
1
645231-1
Cover ring
2
4
645631-2
Handle
3
8
645631-3
Block
4
8
645631-4
Spring clip
5
8
645631-5
Blind Rivet
DRAWINGS
& SPARE PARTS
645231 Parts list
53
645232 Cover ring door
6 5
4
2
3
645232 Parts List
Pos.
Quantity
Part no.
Description
1
1
645232-1
Cover ring
2
1
645232-2
Cover ring
3
2
645631-2
Handle
4
4
645631-3
Block
5
4
645631-4
Spring clip
6
4
645631-5
Blind R ivet
DRAWINGS
& SPARE PARTS
54
1
646220-VC Rear Door and Cover Assembly
2
1
3
A
9
10
5
4
11
A
M 1:1
6
7
Pos.
Quantity
Part no.
Description
1
1
646220-1-VC
Basis rear cover welding plan
2
1
646220-3
Rear door
3
2
645079-22
Hinge link 2
4
4
645079-24
Bolt
5
4
645196
Cotter pin
6
2
645035
Linch Pin
7
2
755137
Nut
8
-
-
-
9
2
643801
Rope ø3mm
10
4
643801-1
Rope clamp ø3mm
11
1
775813
Square Box Wrench, SW 9
DRAWINGS
& SPARE PARTS
646220 Parts list
55
646288-1 Door sensor 1
6
9
8
7
4
643779
3
11
1
10
2
646288-1 Parts List
DRAWINGS
& SPARE PARTS
Pos.
Quantity
Part no.
Description
1
1
645289
Lateral guide plate 1
2
1
645293
Lever
3
1
645699-2
Rocker lever, right
4
1
646290
Holder for sensor
5
-
-
-
6
2
645195
Hexagon screw
7
2
735854
Washer
8
3
643779-1
Hexagon screw
9
3
645722
Washer
10
2
645618
Set bolt
11
2
645191-4
Cotter pin
56
645215 Door assembly, left
3
7
2
6
1
3
5
4
11
16
8
9
PN 645226
12
14
10
15
Pos.
Quantity
Part no.
Description
1
1
645216
Left door
2
1
645217
Door pin
3
2
612515
Grease nipple
4
1
645219-1
Cam
5
1
645219-2
Cam
6
2
645038
Bolt
7
1
645621
Hinge pin for hook
8
2
645622
Bushing for spring
9
1
645623-1
Spring
10
1
645623-2
Spring
11
1
645624
Bolt
12
1
645625
Securing hook
13
-
-
-
14
1
645679
Washer
15
1
613720
Retaining ring
16
1
752322
Cotter pin
DRAWINGS
& SPARE PARTS
8
645215 Part list
57
1
5
2
10
23
DRAWINGS
& SPARE PARTS
58
3
21
22
14
9
4
19
11
12
24 25
26
2
6
13
PN 775088-2
7
16
15
8
17
646 240 Trigger assembly
Pos.
Quantity
Part no.
Description
1
1
645043
Locking pin
2
1
645641
Pin
3
1
645048
Clamp
4
1
645241
Cover plate
5
1
645249
Screw
6
1
645642
Tube
7
1
645643
Plug
8
1
645644
Plunger
9
1
645646-1
Console
10
1
645048-1
Cylinder pin
11
3
617519
Hexagon screw
12
1
645645
Straight pin with inner thread
13
1
645045
Pressure spring
14
1
645649
Cylinder head screw
15
1
645648
Cylinder pin
16
1
645647
Grease nipple
17
1
645640-1
Handle
18
-
-
-
19
4
675047
Screw
20
-
-
-
21
1
645242
O-ring seal
22
1
645243
Bolt
23
1
645054
Screw
24
1
645684
Washer
25
1
613633
Nut
26
1
620609
Cotter Pin
DRAWINGS
& SPARE PARTS
646240 Part list
59
DRAWINGS
& SPARE PARTS
60
7
3
645661
4
5
5
2
6
6
19
8
18
9
17
21
10
16
11
16
15
20
23
22
14
13
12
24
646260-1 Door opening assembly left
Pos.
Quantity
Part no.
Description
1
-
-
-
2
1
646288-1
Door sensor, 1
3
1
646292
Plain
4
2
755156
Screw
5
-
-
-
6
2
621439
Parallel Key
7
2
755826
Screw
8
1
645664
Clevis
9
1
645266
Piston
10
1
645268
Conrod
11
1
645270
Eccenter
12
2
755085-1
Cylinder head screw
13
3
645685
Retaining ring
14
2
645069
Axle for lever
15
1
645669
Conrod bolt
16
2
645635
Sleeve bearing
17
2
645667
Piston bolt
18
1
645666-1
Cotter pin
19
1
645294
Bolt
20
1
645670-6
Screw
21
1
645670-3
Bushing
22
1
645670-4
Bushing
23
1
645670-5
Bushing
24
1
645226
Plate
DRAWINGS
& SPARE PARTS
646260-1 Part list
61
13
14
13
12
12
DRAWINGS
& SPARE PARTS
62
20 16 10
23
22
21
11
16
15
9
17
18
19
6
8
3
6
5
4
5
2
645661
7
646260-2 Door Opening Assembly Right
Pos.
Quantity
Part no.
Description
1
-
-
-
2
1
646288-1
Door sensor, 1
3
1
646291
Bearing support
4
2
755156
Screw
5
-
-
-
6
2
621439
Parallel Key
7
2
755826
Screw
8
1
645664
Clevis
9
1
645266
Piston
10
1
645268
Conrod
11
1
645270
Eccenter
12
2
755085-1
Cylinder head screw
13
2
645685
Retaining ring
14
2
645069
Axle for lever
15
1
645669
Conrod bolt
16
2
645635
Sleeve bearing
17
2
645667
Piston bolt
18
1
645666-1
Cotter pin
19
1
645294
Bolt
20
1
645670-6
Screw
21
1
645670-3
Bushing
22
1
645670-4
Bushing
23
1
645670-5
Bushing
DRAWINGS
& SPARE PARTS
646260-2 Parts list
63
645211 Door Assembly, right
3
6
2
5
3
1
4
645211 Parts List
Pos.
Quantity
Part no.
Description
1
1
645212
Right door
2
1
645217
Door pin
3
2
612515
Grease nipple
4
1
645213
Cam
5
2
645038
Bolt
6
1
645269
Cotter pin
DRAWINGS
& SPARE PARTS
64
645185-2 Link Retainer
Pos.
Quantity
Part no.
Description
1
1
645185-4
Link Retainer
2
4
675044
Securing ring
3
4
735324
Screw
DRAWINGS
& SPARE PARTS
645185-2 Part list
65
38
39
DRAWINGS
& SPARE PARTS
66
R
22
23
Load S ensor
Port 2
10
Actuated when
Latch is closed
Port 1
Actuated when
Latch is closed
Port 2
Latch
P
Sensor
Load S ensor
Port 1
22
23
11
12
P
22
23
R
23
22
13
56
25
MB
LC1
LC2
19
T
P
Y
Y
51
63
20
19
19
19
60
62
61
2
LO
15
3 5 36
50
53
21
59
B
19
28
31
14
LC
54
P T
B
A
29
Latc h c lose
M4
28
21
3 4 33
23
CC
23
19
S2
19
S1
18
S1
18
2 3 55
3
1
M3
Latc h open
Door
18
A
Y
40
62
61
60
21
28
XP
P
A
23
18
36 35
48
52
23
L
19
19
23
55 23
7
8
9
25
MA
DC1
3
2
1
1
1
41
26
26
27
27
21
56
27
27
43
45
49
23
42
20
20
27 27 56
45
19
47
21
3
1
2
20
21
23
23
23
16
27
18
23 55
31
M1
DO
Door open
19
6
45
23
DC
Latch
58
17
M2
Door close
18
27
55 2 3
40
19
19
19
T1
27
DC2
T2
Trigger
Por t 2
Trigger
Por t 1
P
R
3
R
P
Actuated when
Door is cl osed
Port 2
2
23
22
Door
22 2 3
26
5
4
29 31
29 30 31
Trigger
38
37
646004 Hydraulic Assembly Elevator Sheet 1
Pos.
Quantity
Part-no.
Description
1
1
645307
Left hydraulic block assembly for SD elevator
2
1
645295-2
Right hydraulic block assembly for SD elevator
3
1
646200-13
Hose Assembly for connection “T2”
4
1
646200-14
Hose Assembly for connection “T1”
5
1
646200-10
Hose Assembly for connection “DC2”
6
1
646200-9
Hose Assembly for connection “DC1”
7
1
646200-6
Hose Assembly for connection “3”
8
1
646200-5
9
1
646200-4
10
1
646200-29
Hose Assembly for connection “LC1”
11
1
646200-8
Hose Assembly for connection “LC2”
12
1
646200-12
Hose Assembly for connection “S2”
13
1
646200-11
Hose Assembly for connection “S1”
14
1
646200-21
Hose Assembly for connection “LC”
15
1
646200-15
Hose Assembly for connection “LO”
16
1
646200-16
Hose Assembly for connection “D0”
17
1
646200-17
Hose Assembly for connection “M2”
18
6
612929
Blind screw
19
13
612944
Straight Connection 8L-1/4’’
20
4
612945
Straight Connection 8L-8L
21
4
613943
Fitting
22
6
613944
Reducing Nippel G 1/4 A G 1/4 I
23
20
613945
Swivelling Screw Fitting
25
2
645092
Blind Screw
26
3
645095
T-connection
27
9
645096
L-Adapter
28
3
645106
Connection
29
3
755365
Banjo Coupling
30
1
755367
Adjustable Stud Elbow
31
4
755372
Standpipe Reducer
33
1
612965
Quick connect coupling 1/4 male
34
1
612966
Quick connect coupling 1/4 female
35
2
612937
36
2
612936
37
1
615914
Feedback Valve
38
2
643779
2/2 Way Valve
39
1
645656
Valve
40
2
645661
Hydraulic Cylinder for SD 500fr1
41
1
646200-28
Hose Assembly for connection “V1”
42
1
646200-27
Hose Assembly for connection “C1”
43
1
646200-26
Hose Assembly for connection “Z”
45
3
645110
Check Valve
DRAWINGS
& SPARE PARTS
646004 Parts List
67
Pos.
Qty
Part-No.
Description
47
1
726303
Pilot operated operated check valve
48
1
646200-25
Hose assembly for connection "XP"
49
2
755375
Valve
50
1
646200-30
Hose assembly for connection "T"
51
1
646200-31
Hose assembly for connection "P"
52
1
646200-32
Hose assembly for connection "XP1"
53
1
646200-33
Hose assembly for connection "T1"
54
1
646200-34
Hose assembly for connection "P1"
55
4
645636-1
Reducing
56
3
645104
T-connection
57
1
755737
Egual Tee
58
1
646200-35
Hose assembly for connection "B-DC1"
59
1
646200-36
Hose assembly for connection "TK"
60
2
755373
Straight Male Stud Coupling
61
2
755364
Swivel Reducer
62
2
645116
Direkt Pipe Fitting
63
1
645117
Direkt Pipe Fitting
DRAWINGS
& SPARE PARTS
68
19
6
1
4
5
180
3
6
LC
21
S2
DRAWINGS
& SPARE PARTS
8
3
72
MA
M3
DC1 LC2
LC1
ZB2003
S1
9
7
52.41
03
P
17
09
1
2
195.52
02
T
XP
2
20
22
08
13
M4
MB
MB
LC1
LC2
S2
S1
9
P
C
7
8
P
A
T
B
T
B
LC
Latch close
M4
1
Y 2
7
8
2
3
1
2
6
4
M3
Latch open
LO
A
5
3
6
XP
1
2
2
3
MA
DC1
3
2
1
645307 Hydraulic Block Left
01
12
S1
LO
1
69
185.5
645307 Parts list Hydraulic Block Left
Pos.
Quantity
Part-no.
Description
1
1
2013
4/2 way valve
2
3
2006
Assembly kit 3 way ball valve
3
1
2017
3 way pressure control valve
4
1
2038
3/2 way change valve
5
1
2019
Check valve cartridge
6
2
2008
7
2
2001
Adjustable check valve cartridge
8
2
2000
9
1
645307-1
Control block
DRAWINGS
& SPARE PARTS
70
8
3
14
2
4
3
2
4
6
3 x M8
DC
M2
M1
DO
DRAWINGS
& SPARE PARTS
7
5
07
10
06
T1
ZB1984
DC2
1
05
15
16
T2
11
2
3
8
3
2
1
7
M1
DO
4
5
7
4
DC
M2
6
DC2
T2
T1
645295-2 Hydraulic Block Right
04
71
645295-2 Parts list
Pos.
Quantity
Part-no.
Description
1
9
-
M6 x1 Plug
2
1
2005
Reducing valve cartridge
3
1
2004
Direct piloted check valve
4
2
2002
5
2
2001
6
1
2003
Check valve cartridge blocked from 1 to 2
7
2
2000
Adjustable reducing check valve cartridge
8
1
-
Control block
DRAWINGS
& SPARE PARTS
72
149
646203-2-VC Hydraulic Assembly for elevator
11
12
8
8
10
220
9
930
645295-2
5 4
2
6 7
645307
1
3
Pos.
Quantity
Part no.
Description
1
1
645204-1
Plate for Hydraulic
2
1
646205
Plate for Hydraulic Block right
3
1
646206
Plate for Hydraulic Block left
4
6
755314
Hexagon Screw
5
6
617520
Washer
6
4
643779
Screw
7
4
645059
Washer
8
6
645054
Screw
9
2
643775-1
Screw
10
2
675057
Nut
11
2
675109
Screw
12
2
735854
Washer
DRAWINGS
& SPARE PARTS
646203-2-VC Parts List
73
646200-RSP-VC Spare Parts for 1 year operation
Pos.
Quantity
Part no.
Description
1
1
646000-RSP-H
Hydraulic Spare Parts
2
4
643801-11
Rope clemp ø3mm
3
1
643801
Rope ø3mmx300mm
4
5
645035
Linch Pin
5
2
645217
Door Pin
6
2
645038
Bolt
7
1
645621
Bolt
8
1
645624
Bolt
9
2
645669
Bolt
10
4
645069
Bolt
11
4
645667
Bolt
12
2
645294
Bolt
13
4
735404
Cotter Pin
14
4
620608
Securing Ring
15
8
675044
Securing Ring
16
8
617520
Washer with 2 TAPS
17
4
671638
Warning Sign Blohm+Voss
18
4
671639
Warning Sign “Automatic”
19
4
671642
Warning Sign “Grease”
20
4
671641
Warning sign "squeeze danger"
21
4
611524
Warning sign "don`t touch"
646000-RSP-H-VC Hydraulic spare parts
Pos.
Quantity
Part-no.
Desciption
1
1
615914
Feedback valve
2
1
755355
Plastic protective coil sleeve
3
2
612937
4
2
612936
5
1
612965
6
1
612966
DRAWINGS
& SPARE PARTS
74

Blohm + Voss Pipe Handling Equipment VES-SD 500 Frame II

Transcription

Similar documents

Elevator Free Fall?

New Elevator Names - Brigham and Women`s Hospital

Established 1878 - Essmueller Australia

Alpine 5000 Elevator Refrigerated Food Vending Machine

Gaudi elevator discovered in Palermo Italy? | Art Nouveau

63-82 Steering Box Rebuilding Ok this is another one of - fette

KOBELCO SK200

Structure Of August Srew Air Compressor

Company Showcase