Armorcast Products Company 13230 Saticoy Street

Transcription

ALL ARMORCAST PRODUCTS
ARE PROUDLY MADE IN THE
ARMORCAST PRODUCTS COMPANY
13230 Saticoy Street
North Hollywood, California 91605
Telephone: (818) 982-3600, Fax (818) 982-7742
www.armorcastprod.com
UNITED STATES OF AMERICA
Armorcast Products Company
North Hollywood, CA 91605
(818) 982-3600 (Telephone), (818) 982-7742 (Facsimile)
ADA CAST-IN-PLACE (WETSET) DETECTABLE
WARNING PANEL
STANDARD SUBMITTAL DOCUMENTS
WITH TEST REPORTS
For Use By
ALL CONTRACTORS AND/OR SPECIFIERS
September 14, 2010
CONSTRUCTION PRODUCTS ∀ DESIGN • DEVELOPMENT • PRODUCTION
13230 Saticoy Street, North Hollywood, California 91605
Telephone: (818) 982-3600, Fax (818) 982-7742
INTRODUCTION
CONSTRUCTION PRODUCTS
DESIGN • DEVELOPMENT • PRODUCTION
Telephone: (818) 982-3600, Fax (818) 982-7742
September 10, 2009
To Whom It May Concern:
Subject: Armorcast ADA Detectable Warning Panels
This letter certifies that the Armorcast detectable warning tile and panel products are
manufactured in the USA; and fully meet the Americans with Disabilities Act (ADA) design and
mandated criteria requirements for detectable warning systems.
Furthermore, Armorcast warrants its detectable warning tile and panel products for five (5) years
in accordance with ADA requirements. Please feel free to contact me at (818) 982-3600 if you
have any questions or require additional information.
Sincerely,
Wally Sunnaa, P.E.
Vice President – Engineering
Telephone: (818) 982-3600
Facsimile: (818) 982-7742
Email:
[email protected]
Telephone: (818) 982-3600, Fax (818) 982-7742
COMPLIANCE CERTIFICATION WITH SECTION 165(a)
The supplier/bidder hereby certifies that it will comply with the requirements of section 165(a)
of the Surface Transportation Assistance Act of 1982, as amended, and the applicable
regulations in 49 CFR part 661
COMPLIACE CERTIFICATION WITH SECTION 1605
The supplier/bidder further certifies that it complies with the Buy American Act under the
American Recovery and Reinvestment Act of 2009 (ARRA) (In part) section 1605 requires
that none of the approved funds may be used for the construction, alteration, maintenance or
repair of a public building or public work unless all of the iron, steel, and manufactured goods
used in the project is produced in the United States unless (a) waiver is provided to the recipient
by the EPA or (b) compliance would be inconsistent with United States obligations under
international agreements. In order to receive a waiver the STATE must send a written request to
the Administrator.
Further information concerning the Buy American Act can be obtained at the following site:
www.arnet.gov/far/current/html/FARTOCP25.html
ARMORCAST HEREBY CERTIFIES THAT THE MAUNFACTURING FACILITIES
ARE LOCATED:
500 South Dupont Ave
Ontario, CA 91761
13030 Raymer Street
This document is signed under the penalty of perjury this, the 23 of June 2009 in North
Hollywood, CA.
Sincerely,
Wally Sunnaa, P.E.
Vice President – Engineering
Telephone: (818) 982-3600
Facsimile: (818) 982-7742
Email:
[email protected]
Telephone: (818) 982-3600, Fax (818) 982-7742
WARRANTY
Armorcast Products Company meets ADA *Regulations design requirements and material
performance for Detectable Warning Systems and warranties the material and workmanship of
its Detectable Warning Tiles and panels for Five (5) years. Armorcast warrants the ADA
Detectable Warning Tiles and Panels to be supplied hereunder shall be free from defects in
materials and workmanship. Armorcast makes no other warranties, expressed or implied, by
operation of law or otherwise, other than the fact the material furnished is warranted to perform
its intended purpose and application. Material not properly installed or used in any application
other that that which it was designed for and intended for, voids any warranty by Armorcast
Products Company and releases same of any liability.
*
Americans with Disabilities Act (Title 49 CFR Transportation, part 37.9 Standards for Accessible Transportation
Facilities, Appendix A, Section 4.29.2 Detectable Warnings On Walking Surfaces)
MATERIAL SAFETY DATA SHEET
Chemical Name or Synonym:
Precast Polymer Concrete POLYMER
CONCRETE PRODUCTS
Polymer Concrete Boxes, Covers, Detectable
Warning Tactile Panels & Tiles
Product Name:
SECTION 1 - MANUFACTURER INFORMATION
Manufacture's Name:
Armorcast Products Company
Address:
Emergency
Telephone No:
City, State, and Zip:
Other Information:
(818) 982-3600
Hours of Operation:
7:00AM - 5:00 PM
Date Prepared
1/8/2010
Signature of Person Responsible for
Preparation (Optional)
M - F,
SECTION 2 - HAZARDOUS COMPONENTS
Hazardous Component(s) (chemical & common
name(s)):
Cured Polyester Resin
Calcium Carbonate
EXPOSURE LIMITS
% WT.
CAS No.
18 - 65
Mixture
0 - 60
000471-34-1
HAZARD DATA
OSHA
ACGH
None Established
10 mg/m3 (Nuisance Dust)
Generally recognized as a low industrial
hazard
15 mg/m3 Total
Minor mechanical and respiratory irritant,
only if product is grinded or sanded.
10 mg/m3 Total
10 mg/m3 Total
15 mg/m3 Total
5 mg/m3 Respirable
Alumina Trihydrate
0 - 64
021645-51-2
15 mg/m3 Total
5 mg/m3 Respirable
Glass Fiber
3 - 30
065997-17-3
15 mg/m3 Total
5 mg/m3 Respirable
Amorphous Silca Sand (Diatomaceous Earth), SI02
Crystalline Silica Sand (Quartz), SI02
0 - 21
61790-53-2
0-1
14808-60-7
10 mg/m3 Total
80 mg/m3 Total
3 mg/m3 Total Respirable
30 mg/m3 Total
.05 mg/m3 Total
10 mg/m3 Total Respirable
.05 mg/m3 Total Respirable
NOTE: This product meets the definition of "article" under "29CFR1910-1200 (c) October, 1989 - A manufacturer item: I. Which is formed to a specific shape or design during manufacture; II.
Which end function(s) dependent in whole or part upon its shape or design during end use and III. Which does not release or otherwise result in exposure to a hazardous chemical under normal
conditions of use. It is therefore not considered a hazardous material."
SECTION 3 - PHYSICAL & CHEMICAL CHARACTERISTIC DATA
Boiling Point:
N/A
Specific Gravity (H20 = 1
Vapor Density (air=1)
N/A
Solubility in Water
N/A
Appearance and Odor
N/A
Melting Point
N/A
1.6 - 1.8
Vapor Pressure (mm Hg)
N/A
Reactivity in Water
N/A
SECTION 4 - FIRE & EXPLOSION DATA
Flash Point
Auto-Ignition Temperature
N/A
Flammable Limits in Air%
by Volume
N/A
Extinguisher Media
LEL Lower
N/A
LEL Upper
N/A
Water, water fog, foam, dry chemical, or carbon dioxide.
Special Fire Fighting
Procedure:
Material will not burn unless exposed to intense flames. Do not enter confined space without full protective gear including a positive pressure, NIOSH approved, self
contained breathing apparatus.
Unusual Fire and
Explosion Hazards
None known (Polymer Concrete products are not flammable under normal conditions of use)
SECTION 5 - PHYSICAL HAZARDS (REACTIVITY DATA)
Stability
Unstable [ ]
Stable [ X ]
Auto-Ignition Temperature
N/A
Incompatibility (Materials
to Avoid)
N/A
Hazardous Polymerization May Occur [
Reactivity in Water
Extinguisher Media
]
None
N/A
Conditions to Avoid
None
Page 1 of 2
MATERIAL SAFETY DATA SHEET
Precast Polymer Concrete POLYMER
CONCRETE PRODUCTS
Chemical Name or Synonym:
Product Name:
Polymer Concrete Boxes, Covers, Detectable
Warning Tactile Panels & Tiles
SECTION 6 - HEALTH HAZARD DATA
1. Acute
2. Chronic: This product is not hazardous but may produce nuisance dust and respiratory free silica when it is ground or cut with a dry
abrasive. Reference ACGIG Appendix D and OSHA table Z-3 for TLV-TWA's
None
Signs & Symptoms of Exposure
Repeated and prolonged exposure to dust containing respirable silica may cause injury to the lungs (silicosis)
Carcinogenicity
No carcinogenetic affects known.
Medical Conditions Generally
Aggravated by Exposure
Asthma other respiratory illnesses, and skin allergies.
Emergency & First Aide Procedures
Move exposed personnel to a dust free area. Flush eyes with plenty of water.
ROUTES
OF
ENTRY
1.
2.
3.
4.
Inhalation
Eyes
Skin
Ingestion
NIOSH approved dust mask should be worn when cutting or grinding products.
Full eye protection should be used when cutting or grinding
Gloves should be worn worm when handling, cutting, or grinding products
N/A
SECTION 7 - PRECAUTIONS FOR SAFE HANDLING AND USE
Precautions to be Taken
Wear goggles, gloves, and appropriate respiratory protection when dry sawing or grinding.
Other Precautions
Use NIOSH approved dust mask when dry sanding or grinding.
Steps to be Taken in Case in Case
Material is Released or Spilled
Polymer concrete is a non-toxic solid and requires no special procedures.
Waste Disposal Methods (Consult
Polymer concrete may be disposed of by land filling according to local laws and ordinances.
Federal, State, and Local Regulations)
SECTION 8 - SPECIAL PROTECTION INFORMATION/CONTROL MEASURES
Respiratory Protection
(Specify Type)
Use NIOSH approved dust mask for prolonged grinding or cutting if dusty conditions exist.
Ventilation
Yes
Protective Gloves
Not Required
Local Exhaust
Yes
N/A
Mechanical
(General)
Eye Protection
Special
N/A
Other
N/A
Wear safety glasses to protect eyes from dust particles
Other Protective Equipment None
Work/Hygienic Practices
N/A
SECTION 9 - DISCLAIMER
The information and recommendations contained herein are offered as a service to our customers but are not intended to relieve the user of their responsibility to investigate and understand
other pertinent sources of information and to comply with all laws and procedures applicable regarding the safe handling and use of these products. The information and recommendations
provided herein are believed to be generally reliable; however, Armorcast Products Company makes no warrantee concerning their accuracy and will not be held liable for any claims relating to
any party's use or reliance on information or recommendations contained herein, regardless of whether it is claimed that the information or recommendations are inaccurate, incomplete, or
otherwise misleading.
This MSDS was revised on 1/08/2010 by Ari S. Aleong, Product Manager & Facilities Engineering
Page 2 of 2
Telephone: (818) 982-3600, Fax (818) 982-7742
DETECTABLE WARNING
TILE/PANEL PRODUCTS
SPECIFICATION
Telephone: (818) 982-3600, Fax (818) 982-7742
SPECIFICATIONS FOR POLYMER CONCRETE
DETECTABLE WARNING SURFACES (TRUNCATED DOMES)
1.0
General
Detectable warning panel and tile products consist of truncated dome surfaces that can be
wet set (Wet Set Panels) into freshly poured concrete ramps and sidewalks, or surface
applied (Retrofit Tiles) with appropriate polyurethane adhesive to existing concrete
ramps and sidewalks to warn of upcoming hazards. The truncated dome surfaces are
intended to function like a stop sign (i.e., detectable warning) and alert visually impaired
pedestrians to the presence of hazards. This specification defines the technical
requirements for Polymer Concrete Detectable Warning Surface Products.
2.0
Submittals and Sample
A representative sample of the proposed tile to be furnished must be submitted along with
the required certified test reports for approval.
3.0
Standards
Detectable warning panel/tile products must comply with detectable warnings on walking
surfaces section of the Americans with Disabilities Act, (Title III Regulations, 28 CFR,
part 36 STANDARDS FOR ACCESSIBLE DESIGN, APPENDIX A, SECTION 4.29
DETECTABLE WARNINGS).
4.0
Design
4.1
Detectable warning panel/tile products shall be manufactured using polymer
concrete material. Polymer concrete material shall consist of calcareous and
siliceous stone, glass fibers and a thermoset polyester resin. For consistency,
detectable warning surfaces shall be manufactured using matched die molds under
heat and pressure for superior material compaction, controlled chemical curing
and uniform dimensions. Detectable Warning Surfaces material shall be tested by
an independent testing laboratory.
4.2
Detectable warning panel/tile product surface geometry shall be in accordance
with the latest ADA guideline The detectable warning panel/tile products shall
consist of raised truncated domes aligned in a square grid pattern with a nominal
diameter of 0.9-inches (23 mm) minimum to 1.4 inches (36mm) maximum, a top
diameter of 50% of the base diameter minimum to 65% of the base diameter
maximum, a nominal height of 0.2-inches (5 mm), and nominal center-to-center
spacing of 1.65 inches (41 mm) minimum and 2.35 inches (60mm) maximum.
The base-to-base dome spacing shall be 0.65 inches (16mm) minimum.
Telephone: (818) 982-3600, Fax (818) 982-7742
4.3
4.4
4.5
4.6
4.7
Detectable warning panel/tile product s may have radially arrayed domes, where
dome center-to-center spacing may slightly differ from the guidelines as specified
in paragraph 4.2. Check with local and federal mandate requirements regarding
specific spacing criteria and allowances for radially arrayed dome detectable
warning surfaces.
Detectable warning panel/tile product surfaces shall contrast visually with
adjoining surfaces, either light-on-dark or dark-on-light. The material used to
provide contrast shall be an integral part of the walking surface. Paints or other
applied coating shall not be acceptable.
Detectable warning panel/tile product surfaces shall be a minimum of 24 inches
(610 mm) deep and cover the width of ramp for federal installations. Check with
local and state agencies for their specific requirements.
Detectable warning panel/tile products shall have the following nominal
thickness:
• Wet set panel products shall have ½” thick material sectional thickness
excluding truncated domes height.
• Retrofit tile products shall have ¼” thick material sectional thickness
excluding truncated domes height and 1/8” tapered edges on all sides.
Detectable warning wetset panel products shall be designed to be completely
interchangeable meeting the basic panel length, width, and bolt hole location
dimensions and the ½-inch panel thickness excluding truncated dome height. The
panel bolt anchoring system overall length dimension excluding dome height shall
be 2-inches plus/minus 1/8-inch from the top panel surface to bottom of anchor
surface and shall consist of the following hardware at each bolt hole location: one
(1) each 3/8-inch by 1-3/8-inch long zinc plated concrete anchor; one (1) each
3/8-inch zinc plated flat washer; one (1) each 3/8-inch zinc plated locking washer;
and (1) each 3/8-inch by 1-1/2-inch long stainless steel round headed screw with
Phillips type head.
5.0
Approved Manufacturer
Armorcast Products Company, Tel (818) 982-3600.
6.0
Detectable Warning Panel/Tile Sizes
Detectable warning panel/tile products come in the following sizes: 1-ft by 1-ft, 2-ft by
2-ft, 2-ft by 3-ft, 2-ft by 4-ft, 2-1/2-ft by 3-ft, 3-ft by 4-ft, 3-ft by 5-ft, 4-ft radius, 6-ft
radius, 8-ft radius, 10-ft radius, 12-ft radius, and 15-ft radius. Furthermore, detectable
warning wetset panels must be designed and constructed to ensure replace ability.
7.0
Available Colors
Detectable warning panel/tile products are readily available in the following colors:
yellow (FCN 33538), brick red (FCN 22144), black (FCN 17038), charcoal grey (FCN
36118), and blue (FCN 15187). Other colors are available upon request.
Telephone: (818) 982-3600, Fax (818) 982-7742
8.0
Detectable Warning Tile/Panel Products Material Properties
Armorcast detectable warning tile/panel material products shall meet the properties listed
below.
PROPERTY
NOMINAL VALUE
TEST METHOD
Compressive Strength (PSI)
29,000 PSI
ASTM C695
Tensile Strength (PSI)
11,000 PSI
ASTM D638
Flexural Strength (PSI)
Yields at 6,000 PSI, No Failure
ASTM D790
Water Absorption @ 100ºC
0.35%
ASTM D570
Salt Spray
Accelerated Service Test
Chemical Resistance
Freeze Thaw
ASTM B117-03 No Deterioration (e.g.,
degradation, material loss, etc.)
< 3 Delta E With No Deterioration After
3,000 Hours (e.g., Fading, Chalking
Degradation, or Warping, etc.)
No Dissolution Under Common Chemicals
(e.g., no discoloration, degradation, etc.)
No Disintegration After 5 Cycles (e.g.,
Deformation, Warping, Flaking, or
Crumbling)
ASTM B117-03
ASTM G154,
“Cycle 4”
ASTM D543
ASTM C-1026-87
(2002)
Gardner Impact Geometry
110 IN-LB, or 450 IN-LB/IN (Min)
Flame Spread Index
Slip Resistance
(Neolite, Wet & Dry)
25 (Max)
ASTM D5420
w/Geometry “GE”
ASTM E84
0.80 (Min)
ASTM C1028
Abrasive Wear
Color
9.0
0.020 Inches Maximum After 1,000
Abrasive Cycles of 40 Grit Norton Metallite
Sandpaper
As Specified by Customer Contract, Color
Shall be Continuous Throughout
ASTM D2486
N/A
Documentation Requirements
9.1
Certified test report must be submitted to demonstrate conformance to these
specifications. Testing must be conducted by an independent testing laboratory.
9.2
Installation procedures must be submitted along with product drawings.
Telephone: (818) 982-3600, Fax (818) 982-7742
DETECTABLE WARNING
CAST-IN-PLACE (WETSET)
INSTALLATION INSTRUCTIONS
&
END PRODUCT DRAWINGS
Telephone: (818) 982-3600, Fax (818) 982-7742
RECCOMENDED INSTALLATION INSTRUCTIONS
FOR
ARMORCAST CAST-IN-PLACE REPLACEABLE OR WET SET
DETECTABLE WARNING PANELS
Required Materials: Armorcast Cast-In-Place Replaceable or Wet Set Detectable Warning
Panel - various sizes as specified by contracting work order, and
proper concrete mix as specified by the contract document.
Required Tools:
Typical tools used by concrete finishers, 25-lb to 50-lb weighted sand
bags or equivalent, and rubber mallet.
1.
Follow all safety requirements that include but not limited to, State, Federal Industry,
and/or Local safety standards. This installation instruction is not meant to supersede
any applicable Federal, State, or local agency codes or requirements. Always wear
proper safety attire when handling concrete raw and/or mixed materials.
2.
Check supplied warning panel for attached metal concrete anchors, washers. The
installed concrete anchors should be snug/tight and will be covered with Armorcast
polymer concrete plugs. If steel anchors are loose and/or can rotate, hand tighten
anchor by turning counter clockwise. Do not remove any metal hardware panel latex
protective cover during installation, the panel must be placed as supplied in concrete
with all hardware attached.
3.
After the concrete is poured, the contractor shall establish finished grade using mason
line or other appropriate methods. The polymer concrete panel shall be placed on top
of the concrete and tapped in place with a rubber mallet or by using the installer’s
weight of concrete vibrator to facilitate placement in a low slump concrete. Final
panel elevation shall be verified.
4.
Make sure the proper slope is obtained as specified in the contract document.
5.
Low slump concrete may require 25 to 50 pound weights to hold down panels after
placement in concrete.
6.
Steel edging trowel with a minimum of 1/8” radius shall be used to edge the finished
concrete around the panel.
7.
Once concrete is hardened, remove weights, and panel protective cover.
(QCFORM IIWCP, REV 2/09)
Telephone: (818) 982-3600, Fax (818) 982-7742
RAW MATERIAL
TEST REPORTS
COMPRESSIVE STRENGTH ASTM D695
TENSILE STRENGTH ASTM D638
Reichhold Inc.
2400 Ellis Road
Durham, NC 27703
Armorcast / Supplied Warning Detectable Panel /Tile
Requested by:
P. Dayton
Copy to:
Physical Testing Lab; P. Dayton; R. Carman
Date:
07/31/2009
Sample
Name
Polylite 31830-00 ID: With Gel Coat (Reinforced)
Samples were taken from Aromrcast Dectable Warning
Panel, Yellow Color (FCN 33538)
Physical Testing No.
1
Test Methods
ASTM D 570-98
Standard Test Method for Water Absorption of Plastics
Property
Water Absorption
2 hrs @ 100°C
Water Absorption
24 hrs @ 23ºC
Testing Cost:
Units
Results
% gain
0.3508
% gain
0.3079
Test hours at $150.00 per hour = 4
Total cost at no charge to customer = $ 600.00
IMPORTANT NOTICE: This report summarizes the results of certain tests conducted as a value-added service of Reichhold. The results reported herein
are a function of controlled laboratory conditions and could differ from the results customers might achieve under actual production conditions. Variations in
customer production processes including changes to the formula, manufacturing procedures, or raw materials, as well as variations in manufacturing
conditions such as temperature and humidity could affect the customer’s process and ultimately impact the performance characteristics of customers’
finished products. That is why the information and recommendations provided herein are merely general information designed to provide additional
information so that the customer can determine whether Reichhold products are suitable for their applications. The information and recommendations
contained herein are not intended to substitute for the customer’s own testing of such materials.
Our products are intended for sale to industrial and commercial customers. We require customers to inspect and test our products before use and to satisfy
themselves as to contents and suitability for the specific applications. We warrant that our products will meet our standard written specifications. Nothing
herein shall constitute any warranty, either express or implied, including any warranty of merchantability or fitness for particular purpose. The
exclusive remedy for all proven claims limited to replacement of our materials and in no event shall we be liable for special, incidental, or consequential
damages.
© Reichhold Inc. All rights reserved. Neither this report nor any information contained herein may be reproduced either in whole or part in any medium
without the express prior written permission of Reichhold Inc.
SALT SPRAY-ASTM B117-03
SALT SPRAY-ASTM B117-03
GARDNER IMPACT ASTM D5420
GARDNER IMPACT ASTM D5420
FLAME SPREAD & SMOKE DENSITY ASTM E84
FLAME SPREAD & SMOKE DENSITY ASTM E84
LONG TERM ABRASION ASTM D2468

Armorcast Products Company 13230 Saticoy Street

Transcription

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