General Catalogue =HSK
Transcription
General Catalogue =HSK
HOW TO READ THE STANDARD OF HSK-T TOOLS a How this section page is organized zOrganized by application. (Refer to the index on the next page.) FIGURE SHOWING THE TOOLING APPLICATION uses illustrations and arrows to depict available machining applications along with cutting edge lead angles. PRODUCT TYPE indicates the first four letters of the order number, as well as cutting applications. GEOMETRY TITLE OF PRODUCT SERIES CHIP BREAKER BY CUTTING APPLICATION PRODUCT SECTION HSK-T TOOLS FOR MULTI-TASK MACHINES Finish External turning • Facing FH Light Medium LP (12) Medium MK MP (12) (12) Medium Medium ─ Rough (12) CBN (12) (12) 95° Dimensions Insert Number R L H63TH-PCLNR/L-DX12 a a (mm) LF WF (12) CNMo CNGo 1204oo 65 45 1.3 NP-CNoA Shim Shim Pin LLSCN42 LLP14 LLCL14 Dimensions Order Number HSK-T TOOLS Stock Insert Number HKY30R (mm) LF Wrench LLCS108 External turning • Facing DOUBLE CLAMP type Finish FH Light Medium LP Medium MP (12) (12) Medium Medium ─ Rough Standard MK H63TH-PCMNN-H12 a H63TH-PCMNN-L12 a CNMo CNGo 1204oo NP-CNoA *2 (kg) Shim (12) (12) Stainless CBN a a Dimensions Insert Number (mm) LF WF (12) (12) *2 WT (kg) Shim CNMo CNGo 1204oo 65 45 1.3 LLSCN42 NP-CNoA Shim Pin Clamp Bridge (12) LLP14 LLCL14 LLCS108 HGM-PT1/8 HKY30R 2.7 LLSCN42 LLP14 LLCL14 LLCS108 HGM-PT1/8 HKY30R DCMN External turning • Facing DOUBLE CLAMP type LLP14 DCK2613 : Inventory maintained in Japan. Light Medium 95° Medium LP (12) Dimensions Order Number Clamp Screw Wrench DCS1 DC0621T TKY20F MP (12) (12) Medium Medium ─ Rough Standard (12) (12) Stainless CBN RP (12) Stock Insert Number (mm) LF H63TH-DCMNN-H12 a H63TH-DCMNN-L12 a CNMo CNGo 1204oo NP-CNoA (12) *2 WT (kg) Shim Shim Pin Clamp Bridge *1 Spring Clamp Screw Wrench 100 1.7 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F 140 2.7 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F *1 Clamp Torque (N • m) : DC0621T=5.0 *2 WT : Tool Weight DCLN type inserts CBN & PCD inserts RECOMMENDED CUTTING CONDITIONS LEGEND FOR STOCK STATUS MARK is shown on the left hand page of each double-page spread. A092 ─ A097 A092 ─ A097 B022 ─ B024, B055 A070 REFERENCE PAGE FOR APPLICABLE INSERTS indicates reference pages for details of inserts that are applicable to the title product. PRODUCT STANDARDS Indicates order numbers, stock status (per right/left hand), applicable inserts, dimensions, and spare parts. aTo Order : Please specify zorder number and hand of tool (right/left). H000 Finish FH (12) *1 Spring PCLN type inserts a Wrench 1.7 LLSCN42 140 MK *1 Clamp Torque (N • m) : DC0621T=5.0 *2 WT : Tool Weight H006 Plug 100 MS Right hand tool holder shown. H63TH-DCLNR/L-DX12 (12) (12) *1 Shim Pin Clamp Lever Clamp Screw MS R L (12) CBN WT RP 95° Stock RP Torque (N • m) : LLCS108=3.3 *12 Clamp * WT : Tool Weight (12) Order Number (12) Medium ─ Rough (12) (12) *1 Clamp Lever Clamp Screw Torque (N • m) : LLCS108=3.3 *12 Clamp * WT : Tool Weight DCLN (12) Medium Standard Stainless (12) *2 WT (kg) MP MS Right hand tool holder shown. Stock Medium LP Medium MS Order Number Light FH MK 95° (12) Finish External turning • Facing RP Standard Stainless PCMN HSK-T TOOLS PCLN PCMN type inserts DCMN type inserts CBN & PCD inserts A092 ─ A097 A092 ─ A097 B022 ─ B024, B055 RECOMMENDED CUTTING CONDITIONS SPARE PARTS TECHNICAL DATA PAGE REFERENCE A070 P001 Q001 H007 ·SPARE PARTS ·TECHNICAL DATA indicates reference pages, including the above, on the right hand page of each double-page spread. HSK-T TOOLS OVERVIEW OF HSK-T TOOLS........................ H002 CLASSIFICATION OF HSK-T TOOLS............. H004 HSK-T TOOL STANDARDS Arranged by Alphabetical order *H022 H100TH-Bpp-ppp H020 H019 H008 H021 H008 H006 H007 H011 H009 H010 H020 H021 H019 H100TH-EN3232R/L-130 H100TH-EV3232R/L-180 H63TH-ApppDCLNR/L12 H63TH-Bpp-pp H63TH-DCLNL-L12-3 H63TH-DCLNR/L-DX12 H63TH-DCMNN-H/L12 H63TH-DDJNL-L15-3 H63TH-DDJNR/L-DX15 H63TH-DDNNN-H/L15 H63TH-EN2525R/L-115 H63TH-EV2020R/L-105-3 H63TH-EV2525R/L-112 EXTERNAL TURNING • FACING CNooINSERTS TOOL HOLDERS........................... H006 DNooINSERTS TOOL HOLDERS........................... H011 EXTERNAL TURNING • FACING • BORING CNooINSERTS TOOL HOLDERS........................... H008 EXTERNAL TURNING • COPYING DNooINSERTS TOOL HOLDERS........................... H009 EXTERNAL TURNING • FACING • COPYING RCooINSERTS TOOL HOLDERS........................... H012 FACING • COPYING VBooINSERTS TOOL HOLDERS........................... H013 GROOVING MG INSERTS TOOL HOLDERS............................... H014 THREADING MMT INSERTS TOOL HOLDERS............................. H016 MT INSERTS TOOL HOLDERS................................ H017 EXTERNAL TURNING TOOL HOLDERS.... H019 BORING BAR HOLDERS............................ H021 BORING BAR SLEEVES............................. H022 H014 H016 H016 H017 H006 H007 H009 H010 H012 H012 H013 H013 H022 H63TH-MGHR/L-DX43pp H63TH-MMTENR-H/L16 H63TH-MMTER-DX16 H63TH-MTHR/L-DX43 H63TH-PCLNR/L-DX12 H63TH-PCMNN-H/L12 H63TH-PDJNR/L-DX15 H63TH-PDNNN-H/L15 H63TH-PRDCN-H/L12 H63TH-PRGCR/L-DX12 H63TH-SVPBR/L-DX16 H63TH-SVVBN-H/L16 SL32pp-90 H001 Tooling system for turning on multi-task machines HSK TOOLS High accuracy cutting edge positioning HSK-T System The HSK-T type has a closer tolerance between the spindle key and tool holder keyway than the HSK-A type. This results in higher cutting edge positional accuracies. For milling, the conventional HSK-A type tools can be still used. HSK-T is a new HSK system designed for turning on multi-task machines that are compatible with HSK-A type (ISO standard: ISO12164-1:2001). The HSK system was developed by a consortium of 17 Japanese manufacturers and registered in ISO standard (ISO12164-3:2008) under the name HSK-T type in 2008 and JIS standard (JIS B6064-3) in 2013. HSK-T TOOLS Compatible with both multi-task machines and machining centres HSK-T Turning tool holder HSK-T spindle Multi-task machines HSK-A Rotating tool holder HSK-A spindle Machining centre Neck length HSK-T63Min.4mm HSK-T100Min.5mm *Note Short neck length from the flange with thick body of the HSK-T turning tool as shown in the figure at the left. Because there are machines which cannot be mounted depending on the ATC specifications of the multi-task machine(HSK-A type), please check beforehand. Also be careful of interference of the magazine with adjacent tools. Neck thickness HSK-T63Max.62mm HSK-T100Max.99mm HSK-T turning tool standard (Example) Improved keyway tolerance Tolerance comparison (Example) Close tolerance (mm) 0.10 12.25 Key tolerance 12.35 0.15 Minimum clearance HSK A63 12.25 0.33 Maximum clearance 12.2 Holder keyway Maintains cutting edge height. Higher machining accuracy. H002 Spindle key HSK T63 0.08 Keyway tolerance 12.3 12.4 12.385 0.025 12.5 12.58 12.6 12.41 Minimum clearance 0.015 0.035 12.425 12.46 0.075 Maximum clearance High accuracy and rigidity HSK-T type tooling system developed for use on multi-task machines. Straight type tools suitable for use on multi-task machines Improve centreline height by positioning the cutting edge at the centre of the spindle. By tilting the machines B spindle (main axis of the tool) at 45 deg, interference between the spindle, holder, workpiece and chuck can be avoided. Increased stability and accuracy can be achieved because the cutting edge centreline height is not affected by the gap between the spindle and the key. No interference Clearance Avoid workpiece interference with improved tool accessibility. Work face Drive key Drive keyway New one-action type double clamp series The double clamp mechanism offers high rigidity, accuracy and reliability that ensures secure insert clamping. There fore making it suitable turning of difficult to machine materials such as stainless and heat resistant alloys. Clamp bridge Clamp screw Spring Shim Handed type for turning and facing Straight type for turning and facing Shim pin HSK-T TOOLS Insert For turning, facing and boring 3 on 1 tool for process and tool consolidation 3 turning inserts of the same geometry can be installed on a single tool. The same type of inserts can be installed for quick change with spare tools. Different types of inserts can be installed for different applications (roughing, semi finishing and finishing) Inserts in different grade types can be installed to cover various kinds of workpieces. New HSK-T100 size for large workpieces Larger tool holder sizes for high efficiency machining. Square shank holder type Boring bar / Drill type Sleeve A single tool can be used with different sized tool holders. • Available for use with JIS B4126 (ISO 5610) 32x32 and 32x25 tools. • Possible to fit a 25x25 tool by using a 7mm plate. * Please prepare a plate on your own. 25x25 size tool 7mm plate H003 HSK-T TOOLS CLASSIFICATION OF HSK-T TOOLS EXTERNAL TURNING • FACING • COPYING Order Number Cutting Mode Order Number H63TH-PCLNR/L-DX12 ^ H006 H63TH-PCMNN-H/L12 95° ^ H007 H63TH-DCLNR/L-DX12 ^ H006 Cutting Mode H63TH-DCMNN-H/L12 95° ^ H007 H63TH-PDJNR/L-DX15 107° 30´ ^ H009 HSK-T TOOLS 95° H63TH-PDNNN-H/L15 93° ^ H010 H63TH-DDJNR/L-DX15 H63TH-DDNNN-H/L15 107° 30´ 93° ^ H009 ^ H010 H63TH-SVPBR/L-DX16 ^ H013 95° H63TH-SVVBN-H/L16 117° 30´ ^ H013 H63TH-PRGCR/L-DX12 117° 30´ H63TH-PRDCN-H/L12 ^ H012 ^ H012 H63TH-DCLNL-L12-3 EXTERNAL TURNING • FACING• BORING ^ H008 95° Order Number Cutting Mode H63TH-A25KDCLNR/L12 H63TH-A32LDCLNR/L12 H63TH-DDJNL-L15-3 93° ^ H011 H004 ^ H008 95° GROOVING EXTERNAL TURNING TOOL HOLDERS Order Number Cutting Mode H63TH-MGHR/L-DX43oo Order Number Holder H63TH-EV2525R/L-112 ^ H014 ^ H019 H100TH-EV3232R/L-180 THREADING Cutting Mode H63TH-MMTER-DX16 ^ H016 H63TH-MMTENR-H/L16 ^ H016 H63TH-MTHR/L-DX43 ^ H019 H63TH-EN2525R/L-115 *1 ^ H020 *1 ^ H020 H100TH-EN3232R/L-130 HSK-T TOOLS Order Number H63TH-EV2020R/L-105-3 ^ H017 ^ H021 BORING BAR HOLDERS Order Number Holder H63TH-Boo-oo ^ H021 H100TH-Boo-ooo ^ H022 SL32oo-90 (Sleeve) *2 ^ H022 Materials is licensed for production and distribution of these tools from MORI SEIKI CO., LTD under Patent No.3720202. *12 Mitsubishi * The SL32oo-90 sleeve is only for use with H100TH-B32-135. H005 HSK-T TOOLS FOR MULTI-TASK MACHINES PCLN Finish External turning • Facing WF ø63 FH 95° 6° Light (12) (12) (12) Medium Medium ─ Rough (12) MK Standard Order Number Insert Number R L H63TH-PCLNR/L-DX12 a a (mm) LF WF (12) (12) Stainless CBN (12) (12) *1 *2 WT (kg) CNMo CNGo 1204oo 65 45 1.3 NP-CNoA RP LF 5° Right hand tool holder shown. Dimensions MP Medium MS Stock Medium LP Shim Shim Pin LLSCN42 LLP14 Clamp Lever Clamp Screw LLCL14 LLCS108 Wrench HKY30R DCLN External turning • Facing DOUBLE CLAMP type Finish FH WF ø63 HSK-T TOOLS Torque (N • m) : LLCS108=3.3 *12 Clamp WT : Tool Weight * 95° 5° 6° (12) (12) (12) Medium Medium ─ Rough (12) LF Order Number Dimensions Insert Number R L H63TH-DCLNR/L-DX12 a a (mm) LF WF (12) (12) CBN (12) (12) *2 WT (kg) Shim CNMo CNGo 1204oo 65 45 1.3 LLSCN42 NP-CNoA Shim Pin Clamp Bridge LLP14 DCK2613 Standard Stainless MS Stock Medium MP Medium MK Right hand tool holder shown. Light LP RP *1 Spring Clamp Screw Wrench DCS1 DC0621T TKY20F Torque (N • m) : DC0621T=5.0 *12 Clamp WT : Tool Weight * PCLN type inserts a H006 : Inventory maintained in Japan. DCLN type inserts CBN & PCD inserts RECOMMENDED CUTTING CONDITIONS A092 ─ A097 A092 ─ A097 B022 ─ B024, B055 A070 PCMN Finish External turning • Facing Light FH Medium LP MP 50° ø63 6° 6° (12) (12) (12) Medium Medium Medium ─ Rough (12) (12) (12) Stainless CBN Standard MK 50° 95° LF MS (12) Dimensions Order Number Stock Insert Number (mm) LF a H63TH-PCMNN-L12 a (kg) Shim * (12) 1 Shim Pin Clamp Lever Clamp Screw Plug Wrench 100 1.7 LLSCN42 LLP14 LLCL14 LLCS108 HGM-PT1/8 HKY30R 140 2.7 LLSCN42 LLP14 LLCL14 LLCS108 HGM-PT1/8 HKY30R 1 Clamp Torque (N • m) : LLCS108=3.3 2 WT : Tool Weight DCMN DOUBLE CLAMP type External turning • Facing Finish FH Light Medium LP MP HSK-T TOOLS * * H63TH-PCMNN-H12 CNMo CNGo 1204oo NP-CNoA *2 WT RP 50° ø63 6° (12) (12) (12) Medium Medium Medium ─ Rough (12) MK 6° Standard 95° LF (12) (12) Stainless CBN (12) (12) MS Dimensions Order Number Stock Insert Number (mm) LF H63TH-DCMNN-H12 a H63TH-DCMNN-L12 a CNMo CNGo 1204oo NP-CNoA RP 50° *2 WT (kg) Shim Shim Pin Clamp Bridge *1 Spring Clamp Screw Wrench 100 1.7 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F 140 2.7 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N • m) : DC0621T=5.0 *12 Clamp WT : Tool Weight * PCMN type inserts DCMN type inserts CBN & PCD inserts A092 ─ A097 A092 ─ A097 B022 ─ B024, B055 RECOMMENDED CUTTING CONDITIONS SPARE PARTS TECHNICAL DATA A070 P001 Q001 H007 HSK-T TOOLS FOR MULTI-TASK MACHINES DCLN DOUBLE CLAMP type Light WF (12) (12) (12) Medium Medium ─ Rough (12) MK Standard Dimensions (mm) Insert Number L H63TH-DCLNL-L12-3 a RP LF (12) (12) Stainless CBN (12) (12) Left hand tool holder only. Order Number MP Medium MS Stock Medium LP 6° 120° ø63 12 0° 95° Finish FH 5° 12 0° External turning • Facing LF WF *2 WT (kg) Shim Shim Pin Clamp Bridge CNMo CNGo 1204oo 140 30 2.2 LLSCN42 NP-CNoA LLP14 DCK2613 *1 Spring Clamp Screw Wrench DCS1 DC0621T TKY20F HSK-T TOOLS Torque (N • m) : DC0621T=5.0 *12 Clamp WT : Tool Weight * DCLN DOUBLE CLAMP type External turning • Facing • Boring Finish FH Light LP Medium MP IN DM WF ø63 95° 95° (12) (12) Medium Medium ─ Rough (12) MK LU GAMF (12) Medium (12) (12) Stainless CBN (12) (12) MS Right hand tool holder shown. Order Number Dimensions H63TH-A25KDCLNR/L12 a a H63TH-A32LDCLNR/L12 a a LF LU CNMo 125 82 CNGo 1204oo 140 100 NP-CNoA *2 DMIN WT (mm) Insert Number R L RP LF 6° Stock Standard WF GAMF (mm) (kg) Shim Shim Pin *1 Clamp Spring Clamp Wrench Bridge Screw 17 11° 32 1.1 LLSCP42 LLP14 DCK2613 DCS1 DC0621T TKY20F 22 13° 40 1.4 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N • m) : DC0621T=5.0 *12 Clamp WT : Tool Weight * a H008 : Inventory maintained in Japan. DCLN type inserts CBN & PCD inserts RECOMMENDED CUTTING CONDITIONS A092 ─ A097 B022 ─ B024, B055 A070 PDJN Finish External turning • Copying (15) ø63 6° LF (15) Order Number Stock Dimensions (mm) Insert Number R L H63TH-PDJNR/L-DX15 a a LF WF * *3 WT (kg) DNMo DNGo 1504oo 65 45 1.2 NP-DNoA Shim Shim Pin LLSDN43 (LLSDN42) LLP14 MS (15) (15) G Class CBN (15) (15) 2 (15) RP R/L Right hand tool holder shown. MP Medium ─ Rough Stainless MK 3° Medium LP Medium WF 93° Light FH (15) *1 Clamp Lever Clamp Screw LLCL24 LLCS108 Wrench HKY30R DDJN DOUBLE CLAMP type Finish FH Medium MK WF 93° 3° 6° Light LF Order Number Stock R L H63TH-DDJNR/L-DX15 a a Dimensions Insert Number (mm) LF WF *2 *3 WT (kg) Shim DNMo LLSDN43 DNGo 1504oo 65 45 1.2 (LLSDN42) NP-DNoA Shim Pin Clamp Bridge LLP24 DCK2613 MP (15) (15) Medium ─ Rough Stainless RP MS (15) (15) G Class CBN (15) (15) R/L Right hand tool holder shown. Medium LP (15) ø63 External turning • Copying HSK-T TOOLS Torque (N • m) : LLCS108=3.3 *12 Clamp Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately. *3 WT : Tool Weight * (15) *1 Spring Clamp Screw Wrench DCS1 DC0621T TKY20F Torque (N • m) : DC0621T=5.0 *12 Clamp Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately. *3 WT : Tool Weight * CBN & PCD inserts PDJN type inserts DDJN type inserts B025 ─ B027, B055 A098 ─ A103 A098 ─ A103 RECOMMENDED CUTTING CONDITIONS SPARE PARTS TECHNICAL DATA A070 P001 Q001 H009 HSK-T TOOLS FOR MULTI-TASK MACHINES PDNN Finish External turning • Copying ø63 (15) 6° MK RP MS 62°30´ Dimensions Stock Insert Number (mm) LF HSK-T TOOLS (15) Medium ─ Rough Stainless (15) (15) G Class CBN R/L * * * MP (15) Medium LF Order Number Medium LP 62°30´ 6° 107° 30´ Light FH H63TH-PDNNN-H15 a H63TH-PDNNN-L15 a DNMo DNGo 1504oo NP-DNoA * *3 WT (15) 2 * (15) (15) 1 (kg) Shim Shim Pin Clamp Lever Clamp Screw Plug Wrench LLSDN43 LLCL24 LLCS108 HGM-PT1/8 HKY30R 1.6 (LLSDN42) LLP14 LLSDN43 LLCL24 LLCS108 HGM-PT1/8 HKY30R 2.5 (LLSDN42) LLP14 100 140 1 Clamp Torque (N • m) : LLCS108=3.3 2 Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately. 3 WT : Tool Weight DDNN External turning • Copying DOUBLE CLAMP type Finish FH Light Medium LP MP 62°30´ 107° 30´ (15) ø63 6° Medium MK 6° (15) RP MS 62°30´ LF (15) (15) G Class CBN (15) (15) R/L Dimensions Order Number (15) Medium ─ Rough Stainless Stock Insert Number (mm) LF H63TH-DDNNN-H15 a H63TH-DDNNN-L15 a DNMo DNGo 1504oo NP-DNoA 100 140 *3 WT *2 (kg) Shim Shim Pin Clamp Bridge LLSDN43 DCK2613 1.6 (LLSDN42) LLP24 LLSDN43 LLP24 DCK2613 2.5 (LLSDN42) (15) *1 Spring Clamp Screw Wrench DCS1 DC0621T TKY20F DCS1 DC0621T TKY20F Torque (N • m) : DC0621T=5.0 *12 Clamp Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately. *3 WT : Tool Weight * CBN & PCD inserts a H010 : Inventory maintained in Japan. PDNN type inserts DDNN type inserts RECOMMENDED CUTTING CONDITIONS B025 ─ B027, B055 A098 ─ A103 A098 ─ A103 A070 DDJN DOUBLE CLAMP type External turning • Facing 6° Finish ø63 WF ° 0° 12 120 LP 6° 3° 93° Light FH (15) (15) Medium Medium MP LF 120° MK (15) (15) Medium ─ Rough Stainless RP Left hand tool holder only. Order Number Stock L H63TH-DDJNL-L15-3 a Dimensions Insert Number (mm) LF WF *3 WT (kg) * (15) 2 Shim DNMo LLSDN43 DNGo 1504oo 140 30 2.2 (LLSDN42) NP-DNoA MS Shim Pin Clamp Bridge LLP24 DCK2613 * 1 (15) Spring Clamp Screw Wrench DCS1 DC0621T TKY20F HSK-T TOOLS Torque (N • m) : DC0621T=5.0 *12 Clamp Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately. *3 WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS DDNN type inserts CBN & PCD inserts A098 ─ A103 B025 ─ B027, B055 SPARE PARTS TECHNICAL DATA A070 P001 Q001 H011 HSK-T TOOLS FOR MULTI-TASK MACHINES PRGC Medium External turning • Facing • Copying WF ø63 (12) LF Right hand tool holder shown. Order Number Stock Dimensions Insert Number R L H63TH-PRGCR/L-DX12 a a (mm) LF WF RCMX *1 *2 WT (kg) 1204M0 65 45 1.2 Shim Shim Pin LLSRN123 LLP13 Clamp Lever Clamp Screw LLCL112 LLCS106 Wrench HKY25R PRDC Medium External turning • Facing • Copying B2 (12) ø63 HSK-T TOOLS Torque (N • m) : LLCS106=2.2 *12 Clamp WT : Tool Weight * B2 LF Dimensions Order Number Stock Insert Number (mm) LF B2 H63TH-PRDCN-H12 a H63TH-PRDCN-L12 a RCMX 1204M0 *1 *2 WT (kg) Shim Shim Pin Clamp Lever Clamp Screw Plug Wrench 100 69° 1.4 LLSRN123 LLP13 LLCL112 LLCS106 HGM-PT1/8 HKY25R 140 75° 2.3 LLSRN123 LLP13 LLCL112 LLCS106 HGM-PT1/8 HKY25R Torque (N • m) : LLCS106=2.2 *12 Clamp WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS Work Material Hardness Cutting Mode Breaker Grade Cutting Speed (m/min) Mild Steel <180HB Medium Cutting Standard UE6110 205 ─ 350 Carbon Steel • Alloy Steel 180HB─350HB Medium Cutting Standard UE6110 150 ─ 260 Stainless Steel <200HB Medium Cutting Standard US735 70 ─ 130 P M a H012 : Inventory maintained in Japan. PRGC type inserts PRDC type inserts A137 A137 SVPB Finish Facing • Copying WF ø63 R/L-F (16) (16) Medium Medium MV 27°30´ LF MP 3.8 117° 30´ Light SV (16) (16) CBN Right hand tool holder shown. Order Number Stock Dimensions Insert Number R L H63TH-SVPBR/L-DX16 a a (mm) LF WF VBMT VBGT (16) 1 * *2 WT (kg) 1604oo 65 45 1.1 Shim Shim Pin Clamp Screw Wrench SPSVN32 BCP141 TS35D TKY15F SVVB Finish Facing • Copying R/L-F Light SV ø63 B2 117° 30´ (16) (16) Medium Medium MV B2 HSK-T TOOLS Torque (N • m) : TS35D=3.5 *12 Clamp WT : Tool Weight * MP LF (16) (16) CBN Dimensions Order Number Stock (mm) Insert Number LF H63TH-SVVBN-H16 a H63TH-SVVBN-L16 a VBMT VBGT 1604oo B2 * *2 WT (kg) (16) 1 Shim Shim Pin Clamp Screw Plug Wrench 100 66°30' 1.3 SPSVN32 BCP141 TS35D HGM-PT1/8 TKY15F 140 72°30' 2.2 SPSVN32 BCP141 TS35D HGM-PT1/8 TKY15F Torque (N • m) : TS35D=3.5 *12 Clamp WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS Work Material P M K Hardness Mild Steel <180HB Carbon Steel Alloy Steel 180HB─350HB Stainless Steel Gray Cast Iron <200HB Tensile Strength<350MPa Cutting Mode Finish Cutting Medium Cutting Finish Cutting Medium Cutting Medium Cutting Medium Cutting SVPB type inserts SVVB type inserts CBN inserts Breaker Grade Cutting Speed (m/min) 250 (150 ─ 300) 200 (150 ─ 250) 210 (150 ─ 260) 170 (120 ─ 210) 100 (70 ─ 120) 170 (140 ─ 200) F AP25N MV UE6020 F MV AP25N UE6020 MV US735 MV UE6020 A148 ─ A150 A148 ─ A150 B048 SPARE PARTS TECHNICAL DATA P001 Q001 H013 HSK-T TOOLS FOR MULTI-TASK MACHINES MG Grooving WF ø63 CDX CW LF 5° Right hand tool holder shown. 6° Order Number Stock (mm) Insert Number R L a a HSK-T TOOLS MGTR/L H63TH-MGHR/L-DX4323 a a H63TH-MGHR/L-DX4333 a a 43125 ─ H63TH-MGHR/L-DX4315 43470 CW CDX 1.25 1.2 1.45 1.5 1.5<CW<2.3 3 CW<3.3 2.3< 4.5 3.3<CW<4.7 4.5 *1 *2 WT Dimensions LF WF (kg) Clamp Bridge Clamp Screw Spring Wrench 65 45 1.2 MTK1R/L HBH06020 MES3 HKY40R Torque (N • m) : HBH06020=7.0 *12 Clamp WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS Work Material P Grade Cutting Speed (m/min) Feed (mm/rev) VP20MF 120 (100 ─ 140) 0.10 (0.03 ─ 0.18) NX2525 130 (100 ─ 160) 0.12 (0.03 ─ 0.2) Carbon Steel Alloy Steel 180─350HB M Stainless Steel <200HB VP20MF 120 (100 ─ 140) 0.10 (0.03 ─ 0.18) K Gray Cast Iron Tensile Strength<350MPa VP20MF 120 (100 ─ 140) 0.10 (0.03 ─ 0.18) : Inventory maintained in Japan. r : Non stock, produced to order only. (10 inserts in one case) (CBN inserts are available in 1 piece in one case.) a H014 Hardness INSERTS FOR MG TYPE Dimensions (mm) 1.2 12.7 4.76 0.2 1.45 1.5 12.7 4.76 0.2 1.5 3 12.7 4.76 0.2 1.75 3 12.7 4.76 0.2 2 3 12.7 4.76 0.2 2.3 3 12.7 4.76 0.2 2.5 4.5 12.7 4.76 0.3 R MGTR/L43125 a a a r a a a MGTR/L43145 a r MGTR/L43150 a a a a a a MGTR/L43175 a a a r a a MGTR/L43200 a a a a a a MGTR/L43230 a a a a MGTR/L43250 a a a a a a MGTR/L43260 a r r a a 2.6 4.5 12.7 4.76 0.3 MGTR/L43270 a r a r 2.7 4.5 12.7 4.76 0.3 a r a a MGTR/L43280 r a r a 2.8 4.5 12.7 4.76 0.3 3 4.5 12.7 4.76 0.3 a a 3.2 4.5 12.7 4.76 0.3 r a a 3.3 4.5 12.7 4.76 0.3 a a a a a a MGTR/L43320 a a a a MGTR/L43300 MGTR/L43330 a a MGTR/L43350 a r a r a a a 3.5 4.5 12.7 4.76 0.3 MGTR/L43400 a a a a a a 4 4.5 12.7 4.76 0.3 MGTR/L43420 a r r a r 4.2 4.5 12.7 4.76 0.4 MGTR/L43430 a r r a a 4.3 4.5 12.7 4.76 0.4 MGTR/L43450 a a a a a a 4.5 4.5 12.7 4.76 0.4 MGTR/L43470 a r r r a r 4.7 4.5 12.7 4.76 0.4 MGTR/L... PDPT RE CBN Insert RE PDPT HSK-T TOOLS 1.25 R L R L R L Geometry S RE IC S S IC IC PDPT CW ±0.025 CW CW ±0.03 MB8025 UTi20T NX2525 Order Number VP20MF Stock Coated Cermet Carbide CBN Right hand insert shown. SPARE PARTS TECHNICAL DATA P001 Q001 H015 HSK-T TOOLS FOR MULTI-TASK MACHINES MMTE WF ø63 Threading LF Order Number Dimensions Stock (mm) Insert Number R H63TH-MMTER-DX16 a LF WF * *2 WT (kg) MMT16ER ooooo 65 45 1.2 Right hand tool holder only. *1 1 Clamp Bridge Clamp Screw Stop Ring SETK51 SETS51 CR4 Shim Shim Screw CTE32TP15 HFC03008 Wrench zTKY15F xHKY20R MMTEN Threading ø63 HSK-T TOOLS Torque (N • m) : SETS51=3.5, HFC03008=1.5 *12 Clamp WT : Tool Weight * *1 LF Dimensions Order Number Stock Insert Number (mm) LF H63TH-MMTENR-H16 a * 3 WT (kg) * Tool holder for right hand insert only. *2 2 Clamp Bridge Clamp Screw Stop Ring Shim Shim Screw Plug Wrench 100 1.7 SETK51 SETS51 CR4 CTE32TP15 HFC03008 HGM-PT1/8 zTKY15F xHKY20R 140 2.7 SETK51 SETS51 CR4 CTE32TP15 HFC03008 HGM-PT1/8 zTKY15F xHKY20R MMT16ER ooooo H63TH-MMTENR-L16 a use with B axis tilted at 45 degrees. *12 For Clamp Torque (N • m) : SETS51=3.5, HFC03008=1.5 *3 WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS Work Material P H016 Hardness Grade Cutting Speed (m/min) VP10MF 150 (70 ─ 230) 100 (60 ─ 140) 140 (80 ─ 200) 100 (60 ─ 140) 130 (80 ─ 180) 80 (40 ─ 120) 140 (80 ─ 200) 90 (60 ─ 120) Mild Steel <180HB Carbon Steel Alloy Steel 180─350HB VP10MF VP15TF M Stainless Steel <200HB VP10MF VP15TF K Gray Cast Iron Tensile Strength<350MPa VP10MF VP15TF a : Inventory maintained in Japan. (5 inserts in one case) VP15TF APPLICABLE INSERT G014, G016, G018, G020 MT WF ø63 Threading LF 5° Order Number Stock Dimensions Insert Number R L H63TH-MTHR/L-DX43 a a MTTR/L 43oooo (mm) LF WF 65 45 *1 *2 WT (kg) 1.2 Right hand tool holder shown. Clamp Bridge Clamp Screw Spring Wrench MTK1R/L HBH06020 MES3 HKY40R HSK-T TOOLS Torque (N • m) : HBH06020=7.0 *12 Clamp WT : Tool Weight * RECOMMENDED CUTTING CONDITIONS Work Material Hardness P Mild Steel Carbon Steel Alloy Steel M Stainless Steel <180HB 180HB─350HB <200HB K Gray Cast Iron Tensile Strength<350MPa Grade Cutting Speed (m/min) UP20M 140 (100 ─ 180) NX2525 200 (150 ─ 250) UTi20T 120 (100 ─ 150) UP20M 120 (100 ─ 150) NX2525 170 (150 ─ 200) UTi20T 100 (70 ─ 120) UP20M 120 (80 ─ 150) UTi20T 100 (70 ─ 130) UP20M 80 (60 ─ 100) UTi20T 80 (60 ─ 100) 100 (70 ─ 130) HTi10 : Inventory maintained in Japan. (10 inserts in one case) a APPLICABLE INSERT SPARE PARTS TECHNICAL DATA H018 P001 Q001 H017 HSK-T TOOLS FOR MULTI-TASK MACHINES Dimensions (mm) a a 1.0─1.75 12.7 4.76 a a 1.0─1.75 12.7 4.76 0.1 a a a 2.0─2.5 12.7 4.76 0.2 a a 2.0─2.5 12.7 4.76 0.2 a a 3.0─3.5 12.7 4.76 0.3 G G a a a a 12.7 12.7 4.76 4.76 0.3 0.4 G G G a a a a a a 3.0─3.5 4.0─4.5 (28─10) (16─8) (11─8) 12.7 12.7 12.7 4.76 4.76 4.76 0.1 0.2 0.3 G a G r a 0.1 MTTR/L(60°) (G Class) RE Right hand insert shown. MTTR/L(55°) (G Class) RE IC G 0 IC a 4.76 60° a G 12.7 Geometry RE S a G ─0.8 S S a HTi10 a G IC 55° ISO Pitch mm (thread/inch) UTi20T MTTR436000 MTTR436001 MTTL436001 MTTR436002 MTTL436002 MTTR436003 MTTL436003 MTTR436004 MTTR435501 MTTR435502 MTTR435503 UP20M Class Order Number Coated Cermet Carbide NX2525 General • 55° General • 60° Type INSERTS FOR MT TYPE HSK-T TOOLS Right hand insert shown. y STANDARD DEPTH OF CUT aThe chart on the right shows the cutting H/4 H h2 h1 r P P (Pitch) h1 h2 r (Corner Radius) Number of Passes depths when machining external ISO metric screw threads. aWhen you use cermet grades or cut stainless steel, please increase the number of passes by 2 ─ 3 times. a METRIC THREAD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0.75 0.46 0.35 0.11 0.18 0.13 0.10 0.05 1.00 0.61 0.47 0.14 0.20 0.15 0.10 0.10 0.06 Unit : mm 1.25 0.77 0.59 0.18 0.20 0.18 0.12 0.12 0.10 0.05 1.50 0.92 0.70 0.22 0.25 0.20 0.15 0.15 0.10 0.07 1.75 1.07 0.82 0.25 0.25 0.20 0.20 0.15 0.12 0.10 0.05 2.00 1.23 0.94 0.29 0.25 0.25 0.20 0.15 0.15 0.10 0.08 0.05 2.50 1.53 1.17 0.36 0.30 0.25 0.20 0.20 0.15 0.10 0.10 0.10 0.08 0.05 3.00 1.84 1.41 0.43 0.30 0.25 0.25 0.20 0.20 0.15 0.15 0.10 0.10 0.09 0.05 3.50 2.15 1.65 0.50 0.35 0.30 0.25 0.20 0.20 0.20 0.15 0.15 0.10 0.10 0.10 0.05 (Note) The first pass causes a high load on the cutting edge. In order to avoid damage, keep the depth of cut to 0.4 ─ 0.5mm maximum. : Inventory maintained in Japan. r : Non stock, produced to order only. : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case) a H018 [ 4.00 2.45 1.87 0.58 0.35 0.30 0.25 0.25 0.25 0.20 0.20 0.15 0.15 0.10 0.10 0.10 0.05 4.50 2.76 2.11 0.65 0.40 0.35 0.30 0.25 0.25 0.20 0.20 0.15 0.15 0.15 0.10 0.10 0.10 0.06 EXTERNAL TURNING TOOL HOLDERS h1 y This holder is for 25×25 size tools. Please shorten the tool as shown below before use. Cut WF S6 b1 ø63 b2 h2 External turning • Facing LSCX H LF LB 115 35 (150) Right hand tool holder shown. H63TH-EV2525R/L-112 R L a a * Dimensions (mm) LF LB LSCX 150 112 77 WT H h1 h2 WF S6 b1 b2 25 32 53 45 13 38 32 (kg) Clamp Screw Plug HSS12025 HGM-PT1/8 3.9 * WT : Tool Weight EXTERNAL TURNING TOOL HOLDERS External turning • Facing h1 WF b1 S6 ø100 b2 h2 HSK-T TOOLS Stock Order Number y This holder is for 32×32 and 32×25 size tools. LSCX H LB LF Right hand tool holder shown. Order Number H100TH-EV3232R/L-180 Stock * Dimensions (mm) WT (kg) R L LF LB LSCX H h1 h2 WF S6 b1 b2 a a 220 180 130 32 40 68 46 43 11.7 57 17 Clamp Screw Nozzle Plug Plug HSS14035 SNA4 HSS06006 * WT : Tool Weight (Note) Possible to fit a 25 x 25 tool by using a 7mm plate. SPARE PARTS TECHNICAL DATA P001 Q001 H019 HSK-T TOOLS FOR MULTI-TASK MACHINES EXTERNAL TURNING TOOL HOLDERS b2 External turning • Facing ø63 Please shorten the tool as shown below before use. LF b1 LU y This holder is for 25×25 size tools. Cut H h2 h1 LB 110 40 (150) Mitsubishi Materials is licensed for production and distribution of these tools from MORI SEIKI CO., LTD under Patent No.3720202. Right hand tool holder shown. Stock H63TH-EN2525R/L-115 * Dimensions (mm) WT R L LB LU LF H h1 h2 b1 b2 a a 115 40 110 25 32 53 45 45 (kg) 3.7 Clamp Screw Nozzle Plug Plug HSS12030 SNA4 HSS06006 * WT : Tool Weight EXTERNAL TURNING TOOL HOLDERS External turning • Facing y This holder is for 32×32 and 32×25 size tools. b1 LU ø100 b2 HSK-T TOOLS Order Number LF Please shorten the tool as shown below before use. H h2 Cut h1 LB 110 60 (170) Mitsubishi Materials is licensed for production and distribution of these tools from MORI SEIKI CO., LTD under Patent No.3720202. Right hand tool holder shown. Order Number H100TH-EN3232R/L-130 Stock L LB LU LF H h1 h2 b1 b2 a a 130 40 110 32 32 68 47 43 * H020 WT R WT : Tool Weight (Note) Possible to fit a 25 x 25 tool by using a 7mm plate. a * Dimensions (mm) : Inventory maintained in Japan. (kg) 6.6 Clamp Screw Nozzle Plug Plug HSS14030 SNA4 HSS06006 EXTERNAL TURNING TOOL HOLDERS External turning • Facing 0° ø63 y This holder is for 20×20 size tools. WF 12 H b1 S6 120° BD Please shorten the tool as shown below before use. LSCX LB LF Cut 105 20 (125) Right hand tool holder shown. H63TH-EV2020R/L-105-3 Stock R L a a * Dimensions (mm) LF LB LSCX 140 105 70 WT H BD WF S6 b1 20 90 40 15 35 (kg) Clamp Screw Nozzle Plug Plug HSS12030 HSS05012 HSS06006 2.9 * WT : Tool Weight BORING BAR HOLDERS HSK-T TOOLS Order Number BD ø63 Boring LF DCB M CBDP * Dimensions (mm) WT Order Number Stock LF CBDP H63TH-B08-65 a 28 8 65 40 M8 0.9 HSS08010 H63TH-B10-70 a 35 10 70 45 M8 1.0 HSS08012 H63TH-B12-70 a 42 12 70 45 M8 1.1 HSS08012 H63TH-B16-75 a 48 16 75 50 M10 1.3 HSS10016 H63TH-B20-75 a 52 20 75 50 M10 1.4 HSS10016 H63TH-B25-83 a 62 25 83 58 M12 1.7 HSS12016 H63TH-B32-87 a 62 32 87 62 M12 1.7 HSS12016 H63TH-B40-97 a 65 40 97 72 M16 1.8 HSS16012 BD DCB M (kg) Clamp Screw * WT : Tool Weight (Note) Please shorten a boring bar to the required shank length. This holder is for boring bars and indexable type drills. SPARE PARTS TECHNICAL DATA P001 Q001 H021 HSK-T TOOLS FOR MULTI-TASK MACHINES BORING BAR HOLDERS BD ø100 Boring LB DCB M CBDP * Dimensions (mm) Stock WT BD DCB LB CBDP M (kg) Clamp Screw H100TH-B25-120 a 62 25 120 88 12 3.9 HSS12016 H100TH-B32-135 a 72 32 135 102 12 4.8 HSS12018 H100TH-B40-150 a 82 40 150 117 16 5.9 HSS16020 H100TH-B50-180 a 92 50 180 147 16 7.7 HSS16020 * WT : Tool Weight (Note) Please shorten a boring bar to the required shank length. This holder is for boring bars and indexable type drills. DCON BORING BAR SLEEVES FOR H100TH-B32-135 DCB HSK-T TOOLS Order Number FLGT OAL * Dimensions (mm) WT Order Number Stock DCB DCON OAL FLGT SL3208-90 a 8 32 95 5 0.6 HSS06008 SL3210-90 a 10 32 95 5 0.5 HSS08008 SL3212-90 a 12 32 95 5 0.5 HSS08008 SL3216-90 a 16 32 95 5 0.5 HSS08006 SL3220-90 a 20 32 95 5 0.4 HSS08005 (kg) Clamp Screw * WT : Tool Weight (Note) These sleeves are only compatible with H100TH-B32-135 holder. a H022 : Inventory maintained in Japan. SPARE PARTS TECHNICAL DATA P001 Q001
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