- Presezzi Extrusion Group

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Profile Automation s.r.l.
Index
2. Profile Automation s.r.l.
3. Presezzi Extrusion Group
5. Engineering & Production
Project
Automation
Research and Development
Start Up
7. Products
Packing Lines
Logistics
Storage
Secureflow
14. Service
15. Thanks to Our Customers
16. Contacts
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Profile Automation
Aluminium packing & handling systems
The company PA – Profile Automation - started
The company has also recently branched out
operations in the aluminium extrusion industry
into storage systems for dies, skips and finished
in 1971 and was run by the two brothers Edo and
bundles – including composite panels - as well as
Ivo Pezzorgna until 2013 when it became part of
offering its Secureflow System – a data tracking
the Presezzi Extrusion Group. The company has
and tracing system designed to be integrated with
accumulated more than four decades experience
the machines and the customer database.
in packing solutions for the aluminium industry
and has made a significant contribution regarding
In over forty years serving the aluminium extrusion
the high level of automation employed in the
industry, the company has covered every world
technology offered to the extrusion industry as
market including Europe, the United States, Russia,
well as significantly reducing the overheads related
the Middle East, Turkey, Australia and China.
to the workforce.
Given the complexity and constantly changing
Over the many years in operation, the company
global market situation, the company provides
has developed a widespread product range which
made to measure packing and logistics solutions
includes automatic bridge cranes, profile stackers
for ever more demanding customer requirements.
and destackers as well as all the machines
traditionally associated with packing – such as
PA is based just outside the town of Mantua, just a
spiral wrapping machines, sheet providers, taping
two hours drive from Milan and approximately half
machines and machines for applying protective
an hour from the town of Verona.
peel-off adhesive tape film.
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Presezzi Extrusion Group
Our life for perfect extrusion
The creation of the Presezzi Extrusion Group now means that customers can entrust all their
extrusion requirements to a single, consolidated industrial reality, whose management dedicates
itself to a constant technological growth, supported by the continuous, highly qualified
activities in its research and development department.
Our objectives:
the highest possible level of technical
specialization in the field
research and development: one of the most
important objectives for investments within
the group, involving all the best technical and
design resources and which has been made
the principal objective for all our customers:
energy savings, complete software solutions
and programs for handling the production
process, excellent quality of the finished
extruded product as well as a reduction in
overheads;
the utmost flexibility in the supply of
complete turn-key installations as well as
standalone units
perfect synergy between the realities of the
production and service departments within
the group;
being considered as a candidate as the main
contractor in order to simplify the handling of
financial matters for the customer as well as
ensuring punctual delivery for machinery and
complete plants;
the capacity to listen to our customers has been one of the main priorities of the group over
the years and has enabled us to fulfill the most widespread and varied requirements by
customizing, when required, any type of installation to raise the productive standards and final
results of the supply.
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The Group
Complete Extrusion Lines
Turn key main contractor
Extrusion Presses
aluminium, Hard Alloy, Copper and Brass ,
Shaped profiles, solid profiles, rods and hollow
shaped profiles.
Scalper system
Billets Descaler
Intensive cooling
Tooling press spare part
Revamping of existing press
Revamping of existing extrusion plant
Automatic wrapping lines
Adhesive film application
Box preparation
Strapping lines
Packing line for PVC
Complete handling and logistics solutions
Automatic Storage system for dies, bundle and
baskets
Gas-fired billet heaters
aluminum, hard alloys, brass, copper
and copper alloys
Hot logs shears for aluminum logs
Hot log saws for aluminum logs
Heat treatment furnaces (batch or continuous)
for bars, rods and tubes
Automatic handling machines and storages for
billets and logs
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Engineering & Production
Each project we undertake is a journey to be followed with attention, dedication and professionalism.
We are attentive to all construction phases, from technical specifications to full commissioning,
to best repay our customers’ faith in us.
PROFILE AUTOMATION s.r.l. is located in the
heart of one of the most advanced industrial
areas in Europe for metal processing, an
excellent site that boasts a high reputation in
industrial machine technology.
Project
All projects within the group are initiated and developed by our widely experienced and highly
qualified engineering department using the latest generation of innovative 3D design systems to
ensure the utmost quality at each and every stage of the design process.
Every project carried by the group out is
UNIQUE in as much that it is custom designed
according
to the customers specific needs. It is followed
through at every stagefrom design through
production, installation and commissioning by
independently operated business departments
within the company.
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Automation
Today PROFILE AUTOMATION s.r.l. offers a unique, durable, safe and highly automated range of
machinery. All systems are designed to ensure complete flexibility and ease of use.
The systems are designed to ensure the full automation
of the plants and the machinery and allow a continuous
monitoring of the plant operation and efficiency thanks
to dedicated software.
Automation can be achieved at various levels, depending
on the customer needs, starting from management of
the single press to the control of the production and the
entire extrusion line.
Research & development
We are convinced that technological innovation requires continuous research to thrive.
For this reason, our Research & Development department works round the clock to keep up with
the market trends.
We interpret RESEARCH as looking to the future and investing in innovation, foreseeing new
scenarios and being ready to meet tomorrow’s needs today.
“High production performance and reliability” is the mission followed by our staff made up of
engineers, draughtsmen and system administrators, always ready to anticipate market needs and
ensure maximum product quality.
Start Up
Due to perfect group organisation and synergies, all packing lines are preassembled and dry
tested directly in the PROFILE AUTOMATION s.r.l. factory. This allows our staff to check every
detail and achieve excellent results, significantly reducing assembly and start-up time.
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Products
Packing Lines
Packing lines complete with strapping, weighing, labelling and warehousing for standard or mixed
production. Our plants are projected to satisfy every demand, with a high level of flexibility that makes
every plant a unique plant.
Our plants assure a notable increase in productivity and reliability over time, and also the utmost profile
care during the different production phases and treatments. Our technical offices are always seeking new
solutions, to make plants with higher flexibility.
Wrapping lines
The automatic wrapping lines are designed to operate at speeds of up to 45 meters per minute and to
wrap sub-bundles up to 400 mm in width. Our machines can wrap using stretch film, nylon or paper
and uses two rolls with a maximum outer diameter of 350 mm and a 120 mm width. Sub-bundles are
accelerated and decelerated through the machine using a combination of pinch rollers on the infeed and
outfeed sides of the machine which are controlled by inverters and encoders.
The taping unit works “on the fly” as the profiles pass through. It
tapes several spirals (binding coils) to the front and back end of
each bundle to prevent the wrapping material from unravelling. It
is programmed to tape the profiles according to the speed of the
wrapping machine lying before it.
The line can be fitted with bundling unit, automatic bundle stacker
this machine is continuously fed by the sub-bundles coming
from the wrapping machine; it superimposes them layer on layer
producing in this way a bundle of the size chosen by the operator
on the main control panel.
Adhesive tape application line
The adhesive application line can operate at a maximum speed of up to 70 meters per minute – fast
enough to handle ten 7 meter long profiles every minute – or over 700 profiles per hour.
The maximum width of the protective film which has been used so far
is 400 mm.
On request the machine can be fitted with a 4 roll revolver
arrangement on the top and bottom which allows a quick changeover
from one roll to another or allows different roll widths to be used
according to the profile width. These machines are designed to
operate continuously and the protective tape between one profile and
the next is cut automatically on the fly. The newly designed blade unit
ensures a clean cut with the elimination of any overhanging tape.
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Automatic in-line Bagging machine
Machine designed to automatically wrap
profiles and seal the polythene wrap using
electrically heated welding heads positioned
every 300 mm.
The machine is designed to wrap the profiles
individually using minimum amount of
wrapping material by automatically reading
the width and height of each profile and
adjusting the amount of polythene required
to wrap the profile to a minimum, thus also reducing the overall volume of the main bundle to be packed.
Adjustable wrapping profile length: from min. 2000 mm to max. 8000 mm
Wrapping cycle time: one profile every 8 seconds (approx. 7 profiles per minute)
Manual packing station
The packing trolleys are really important and indispensable for
the manual formation of the bundles, in fact they are used by
the operators destined to the manual packing of the profiles
into boxes, with inserting, etc.
The arms are adjustable according to the length of the bundle
that needs to be made up.
One of the two arms can be pneumatically tilted to allow the loading in automatic of the bundle on the
roller conveyor; the packing platform can be lifted to grant a more ergonomic position for the operators.
The station can be equipped with a paper or cardboard dispenser.
Boxing lines
Profile Automation supplies packing lines
which are indispensable for assisting
operators with the preparation when packing
profiles into pre-creased cardboard boxes.
The machines supplied in these lines make the
task of the operators much easier and quicker
in the formation of prepared bundles and
packing into boxes.
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Master bundle packing lines
The line can be equipped with a strapping
machine and master bundle wrapping machine
with automatic top, bottom and side wood blocks
insertion during the wrapping cycle. The system
is designed to automatically read the width of the
bundle and select the right top and bottom wood
block dimensions from the wood block storage
system.
Scraps recovery systems
PA have designed and constructed a wide variety of scrap recovery and
handling systems over the years to handle both lightweight and heavy
profiles. The systems used include loading and unloading arms, hard
wearing conveyor systems and the use of specially designed containers
for scrap transfer around the plant using overhead cranes or other
automated systems.
The use of scrap shears - from 20 tons to 120 tons - have been
successfully supplied to customers worldwide and are used to cut the
profiles into shorter lengths in order to optimize transportation and
loading to the remelt facilities.
Automatic uPVC packing lines
These lines consist of automated systems for lifting and
transferring uPVC profiles and pipes out of the containers
used to transport them from the extruder machines to the
automatic packing line.
The profiles or pipes are then divided into smaller batches
and then singularized on specially designed conveyors
where they are flattened out and formed into the
pre-programmed batches to be wrapped.
The batches are then individually taped using stretch film to ensure that they do not subside or open out
during the wrapping phase.
A specially designed machine which inserts the pre-prepared bundles into a sleeve-like polythene tube
which is then tucked under the bundle and sealed at the ends with sticky tape (it is also possible to weld
the ends of the tube using a heat seal if necessary). A label is applied automatically to the end of each
bundle before it is automatically stacked into a skip or made into a bundle ready for final strapping.
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Products
Logistic
Conveyors for full and empty baskets
Skip transport systems designed to transfer skips
smoothly and quickly around the plant. Inverter controlled
for even acceleration and deceleration. No jolting
movements.
Skip piler/Depiler
Automatic systems to pile/depile empty or full skips
Automatic bridge cranes
Automatic bridge cranes can be used to load and unload all parts of the extrusion and packing lines,
assuring the highest level of safety, programming speed and flexibility. It is equipped with sophisticated
hardware and software devices and can be interfaced with other management systems in order to
constantly monitor the production process and allow the tracing of a given product.
Structures having different dimensions, capacities and speeds can be realized in order to satisfy the
customer’s needs.
Shuttle
Fully automated shuttles for handling and storing finished strapped bundles or skips. Delivered complete
with rails, buss-bar, cantilever racks and safety fencing.
The system automatically selects the bundle or skip
to be transferred to the dispatch area, automatically
updating the software regarding shipping priorities
and bundle storage positions which are situated
along the shuttle rails themselves. The selected
bundle (or skip) is lifted above the maximum height
of the other underlying stored bundles (or skips) in
the dynamic buffer by means of rotating forks
and is transferred to chain conveyors situated in
the dispatch area from which it is off-loaded. The
shuttle is designed to transfer up to two finished
bundles (or skips) at a time.
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Products
Storage
High rise automatic storage
As well as supplying the framework and robot “picker” PA can also
supply all the software needed for running the storage system
which can be integrated into the overall ERP system used by the
customer.
The storage system can be a self-supporting frame covered
with a roof and insulating panels as well as a bracing structure to
ensure full stability in harsh climatic conditions (strong winds for
example) as well as being anti-seismic.
The warehouse receives units from the loading bays and delivers
units to the loading bays.
Data entry (underframes and contents association) are
transferred to and from the supervision system by typing on the
keyboard
and/or using the barcode readers. The supervisor PC which
contains all the information concerning the contents and
positions of special underframes in the warehouse.
Honeycomb die storage
The « Die-O-Matic HoneyComb» automated die storage
warehouse has been designed according to the “single die”
principle whereby dies are stored and retrieved individually. The
structure is self supporting and conforms to international S3
antiseismic regulations. The main elements of the die-storage
system are the overhead crane (called a picker) for transferring
the dies, the main structure or frame (honeycomb type) where
the dies are stocked and a specially designed software system
which is used to create a database and stores all the essential
data regarding the dies themselves. The picker unit is made up
of a solidly welded structure with dual I-beams forming the main
overhead gantry.
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Picker unit with detail of die-slide (telescopic forks)
The picker itself is equipped with a specially designed telescopic
linear slide device (telescopic forks) which is programmed by a
PC.
This device can load and unload to both the left or right
as required and is fully calibrated for precise movements
inside the die storage system.
Supply includes independent electrical cabinet and touchscreen with operating software, control
panel and remote control with radio transmitter for semi-automatic operation, traditional
pushbutton with emergency controls as well as controls and switches for the two loading /
unloading conveyors.
Tower type die storage
The dies are stored in several trays.
The automatic picker deliver the tray
of the requested dies directly on the
loading/unloading conveyor. Supply
includes independent electrical cabinet
and touchscreen with operating software,
control panel and remote control with
radio transmitter for semi-automatic
operation, traditional pushbutton with
emergency controls.
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Products
Securflow
SECUREFLOW is an advanced complete supervisory system to allow you - the customer - to maintain
complete control over the production flow and relevant databases in your plant.
Each and every machine in the plant is linked by a hyper-ring
networking system to allow a complete interface between the
machines and production flow (customer information).
PA has a team of specialized software experts with a widespread
long-term professional experience in the field of developing
software solutions for the aluminium industry.
How does it works?
SECUREFLOW can be integrated with new or existing data
management systems, when these are present, with which it
can exchange information regarding the status of orders. It can
also be applied to existing systems applied on the machines
themselves.
Its development environment consists of all the main types of database (MSSQLServer, Oracle, MySql,
etc.), the main makers of PLC (Allen Bradley, Siemens, Telemecanique, Omron, etc.) the main Scada
(Supervisory Control and Data Acquisition) software systems (RSView, WinCC, Movicon). Support
systems include Touch Screens, Stationary barcode readers, handheld wireless barcode readers,
radar systems, thermal printers for adhesive labels, etc...
Advantages:
SECUREFLOW allows you to:
- Verify the operating efficiency in your plant at a glance, automatically highlighting or signalling any
problems within the production flow (e.g. machines stopped or working below a predetermined efficiency
level);
- Use a “wildcard” system to trace for example any given customer order number, die number, type of
profile or skip number in your plant and know at any given moment exactly where it lies in the productive
process (e.g. press, aging ovens, packing, despatch, etc.)
- Automatically signal machines which require preventive maintenance as this arises see the operating
efficiency of any given machine at any given time and read off downtimes over any given period, thus
singling out machines which may be faulty or require additional maintenance;
- Apply a flexible productive management system which will allow you to eliminate dead times and carry
out quick order changeovers;
- Eliminate repetitive and mundane tasks like completing worksheets and therefore reduce the number of
staff in your factory;
- Control quality and trouble-shoot for reasons why quality has not been assured;
- Personalize the system so that it focuses on your requirements add on changes and improvements as
you require - SECUREFLOW is an “open-ended” system.
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Service
Specialized staff dedicated to any customer need
Even after our machines are assembled
and commisioned, they are followed and
monitored by our Service department, one
of our strengths, a team of professionals
highly specialized in assisting customers
during production.
Remote Service
Initial customer service is provided via Internet.
For this reason, each machine or system
is equipped with a modem that guarantees
systematic service, constantly monitoring each
customer’s problem. Remote service allows
us to identify problems in real-time and, when
possible, resolve situations directly from our
facilities, thus saving time and increasing
productivity.
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Mechanical service and Spare Parts
Our Service department helps customers find
the best solution to any mechanical problem
since we are able to provide mechanical spare
parts whenever necessary. If on-site service
is required, an appointment will be made with
our technicians to identify the best corrective
measures to be implemented.
If, on the other hand, Spare Parts are required,
whether standard or special, our staff will be
pleased to quickly provide customers with the
best estimate for the required parts.
Thanks to Our Customers
For their contribution to our success since 2009
EXTRUDER CONSULTING (ZLATMASH) RUSSIA
METRA ITALY
INDINVEST ITALY
ALU-K ITALY
ALGAL+ ALGERIA
BLYWEERT POLAND
ALUMINIUMWERK BERLIN GERMANY
SARAY DOCUM TURKEY
SILMET ITALY
METRA ALUMINIUM INC. ITALY FOR CANADA
ALTEC AUTOMATION CO. LTD (FENGLU) CHINA
SAPA PUGET FRANCE
FIRAT PLASTIKS TURKEY
METRA COLOR ITALY
EXTRUDER CONSULTING (ZLATMASH) RUSSIA
KURTOGLU TURKEY
ITALBACOLOR ITALY
LLC TECHNOCOM (PROFI GRUP) RUSSIA
ALUTECH BELARUS
G.JAMES EXTRUSION Co. AUSTRALIA
ALUKLER SA PARAGUAY
DELTA HOLDING MOROCCO
LLC VMX RUSSIA
OXICOLOR ITALY
ELITE EXTRUSION UNITED ARAB EMIRATES
KURTOGLU TURKEY
EXTRUDER CONSULTING (ZLATMASH) RUSSIA
METALES EXTRUIDOS SPAIN
AKPA ALUMINYUM SAN TURKEY
EXTRAL TECHNOLOGY ISRAEL
SARAY DOCUM TURKEY
GASTALDELLO SISTEMI ITALY
ARSLAN TURKEY
AKPA ALUMINYUM SAN TURKEY
AL TAISEER ALUMINIUM COMPANY ITALY
ITALBACOLOR S.r.l ITALY
EAGLE TECH ITALY
PRESAL BOSNIA
ANOXIDAL ITALY
ASA ALUMINIO BRAZIL
HYDRO ACRO BRAZIL
VIV DECORAL PIEMONTE ITALY
FOSHAN JMA ALUMINIUM CO. LTD People’s
Republic of China
MARCEGAGLIA ITALY
FUJAN NANPING ALUMINIUM COMPANY LTD
TIFTON ALUMINIUM EXTRUSION USA
People’s Republic of China
ALUPCO (JEDDAH) SAUDI ARABIA
EXTRUSION DE SAX SL SPAIN
PRIMA - ALUMEC ITALY
OMAV ITALY
ASAS TURKEY
EXTRUGASA SPAIN
KETY GROUP POLAND
ALUTHERM ITALY
ANICOLOR PORTUGAL
ASAS TURKEY
EXTRAL TECHNOLOGY ITALY
ABITHAL ITALY
UNIFORM S.P.A. ITALY
EXALCO GREECE
PRIMA - ALUMEC ITALY
SAPA ALUMINIUM BV HOLLAND
HYDRA ORNAGO ITALY
FIRAT PLASTIKS TURKEY
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Contact
Profile Automation s.r.l.
Profile Automation s.r.l.
Operation Headquarters:
Via Verdi, 1,2/4A 46032 - Castelbelforte (MN)
tel. +39 0376 258050 - fax +39 0376 256009 mail
C.F. / Partita IVA / N° R.Imp. IT 06753810966
[email protected] - www.pasrl.com
Registered Office:
via Rovereto 1/d - 20871 Vimercate (MB)
tel +39 039 635011 - fax +39 039 63501220
USA and CANADA
sell and service
Bruno Donada Area Manager
[email protected]
Phone/Fax +1 (847) 676 2459
Presezzi Extrusion Group Contact
Presezzi Extrusion S.P.A.
via Rovereto 1/d - 20871 Vimercate (MB)
tel +39 039 635011 - fax +39 039 63501220
www.presezziextrusion.com
Coim S.r.l.
Operation Headquarters:
Via del Donatore, 5, 25030 Castelcovati (BS))
tel. +39 030 718473 - fax +39 030 718527
www.coimsrl.net
Presezzi Extrusion Group - Head Office
Milan - Italy
via Rovereto 1/d - 20871 Vimercate (MB)
tel +39 039 635011 - fax +39 039 63501220
www.presezziextrusiongroup.com
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