gcc 4242n
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gcc 4242n
F10DA1 1000 Series Table of Contents F10DA BOM……..………………………………………………………… 1 F10DA Sub Assy. Instruction Manual...………..……………………….. 12 F10DA System setup instruction manual………………………………. 24 F10DA 10.6"LCD Instruction Manual….……………………………….. 42 F10DA Disassembly…………..………………………………………….. 55 F10DA1 Series Keyparts List for Averatec R:D Item CPU North/South Bridge Chip TIC P/N 01-0075KE-J0 CPU-CELERON M DOTHAN ULV-1.0GHZ-uFC-BGA 4-RJ80536VC001512 SL8A4(868320)-0.956V-512K01-0077K8-J0 CPU-PENTIUM M DOTHAN ULV-1.1GHZ/600MHZ-uFC-BGA 4-RJ80536UC0052M SL7F4(860555)-0.956V01-0077K7-J0 CPU-PENTIUM M DOTHAN ULV-1.2GHZ/600MHZ-uFC-BGA 4-RJ80536UC0092M SL89Z(868317)-0.956V02-A85502-G0 CHIPSET-855GME-732P FCBGA-GMCH 02-A85500-G0 CHIPSET-855GM-732P FCBGA-GMCH 02-A82801-A1 CHIPSET-82801DBM-421P BGA-ICH4-M 05-49004C-21 02-C60114-90 02-E71120-A0 03-C65500-80 Core logical chip 03-A95081-90 03-B38857-81 08-C17370-30 DDR Module (333MHz) PCBA_W/BIOS LCD 10.6" WXGA TFT Description 18-060005-MO 18-060005-L0 18-060006-D0 18-060006-C0 18-060007-20 PMC Flash ROM PM49FL004T-33JC AUDIO AMPLIFILER-TPA6011A4PWP-5V PCMCIA CARDBUS CONTROLLER-OZ711MP1B-184P MINI BGA AUDIO CODEC-ALC655-LQFP48-SIX CH CLK GEN.-ICS950812-56P TSSOP K/B controller-Micro Processor-up-M38857M8-A10HP-3.3V+-0.3V-8MHZ-LQFP 80 BATTERY CHARGER IC-MAX1737EEI-28 DDR SO-DIMM-HYMD232M646D6-J-256MB-DDR333-2.5V+/-0.2V-200P-HYNIX DDR SO-DIMM-M2S5I08D6APS5F081AA-T-256MB-DDR333-2.5V+/-0.1V-200P-IC:A2S56D30BTP-6DDR SDRAM SO-DIMM-ADFDB290800H-512MB-DDR333-2.5V+-0.2V-200P-ON A-DATA IC-A-DATA DDR SO-DIMM-M2S5J08D1AHX5F1611C-T-512MB-DDR333-2.5V+/-0.1V-200P-TWINMOS DDR SO-DIMM-HYMD512M646BF8-J-1GB-DDR333-2.5V+/-0.2V-200PIN-HYNIX 82-8A1230-00C F10DA-PCB ASS'Y-GU-PM-REV:C w/ULV Dothan 1.1GHz, 855GME & BIOS set, TRI CSG 80-A12100-00A F10DA-PCB ASS'Y-GU-DC-IN-REV:A 80-8A1220-00C F10DA-PCB ASS'Y-GU-3-in-1-REV:C 80-8A1200-00A F10DA-PCB ASS'Y-GU-Instant on-REV:A 80-8A1200-00A F10DA-PCB ASS'Y-GU-Power bottom-REV:A 86-677000-00 #8160/8162-M System cabinet 72-11023J-00 LCD-10.6" TFT WXGA-SHARP-LQ106K1LA01A 72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNG-LTN106W2-L01 70-922401-30 Hitachi 40GB, 9.5mm, HTS424040M9AT00, 4200rpm, TRIGEM CSG 70-A22601-00 Hitachi 60GB, 9.5mm, IC25N060ATMR04, 4200rpm, TRIGEM CSG 1 F10DA1 Series Keyparts List for Averatec R:D Item HDD 9.5mm ODD K/B Battery Modem colorful adapter & power core TIC P/N Description 70-B22800-00 70-A22602-00 70-B22803-00 70-922405-00 70-A22605-00 70-B22805-00 Hitachi 80GB, 9.5mm, IC25N080ATMR04, 4200rpm, TRIGEM CSG HDD-60GB-4200RPM-ST960821A-SEAGATE HDD-80GB-4200RPM-ST9808210A-SEAGATE HDD-40GB-5400RPM-WD400UE-WD HDD-60GB-5400RPM-WD600UE-WD HDD-80GB-5400RPM-WD800UE-WD 70-210027-00 70-210031-00 QSI Ultra Slim Combo drive 9.5mm, UBW-241( 8x \ 24x24x24 ) HITACHI-LG Ultra Slim Combo drive 9.5mm, -GCC-4242N- 71-836101-00 71+836133+00 71+836104+00 71+836129+00 71+836105+00 71+836108+00 71+836107+00 K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 US-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 CH-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 KR-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 CF-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 FR-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 UK-JME K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 GR-JME 23-050250-00 23-050251-00 23-050252-00 23-050253-00 BAT-LIION-3S2P-2000mAh-#8162-PS-0292TWF10D191G-SAMSUNG CELL-F10DA1-E1118-08 BAT-LIION-3S2P-2000mAh-#8162-SMP-F10DA1-E1118-09 BAT-LIION-3S2P-2200mAh-#8162-PS-0292TWF10D291G-SAMSUNG CELL-F10DA1-E1118-08 BAT-LIION-3S2P-2400mAh-#8162-PS-0292TWF10D311G-SAMSUNG CELL-F10DA1-E1118-08 76-060009-00 MDC MODEM CARD-12mA-3.3V-39.6mW-W/MOTO CHIPSET-QCOM-ML3054 76-010599-00 29-020340-00 29+020341+00 29+020345+00 29+020342+00 29+020344+00 29+020343+00 29+020346+00 ADAPTER-3.42A-19V-65W-WHITE-2PIN-LITEON-PA-1650-01AV US pwt ( 2 pin ) white TW pwt ( 2 pin ) white UK pwt ( 2 pin ) white GR/FR/SP pwt ( 2 pin ) white China pwt ( 2 pin ) white Korea pwt ( 2 pin ) white JP pwt ( 2 pin ) white 2 F10DA1 Series Keyparts List for Averatec R:D Item Inverter Touch pad TIC P/N Description 76-030105-30 Sumida Inverter-5V-IV10123/T-TWS-450-096-E12K 73-080101-00 TOUCH PAD UNDER PLASTIC 0.8mm-67x40x0.85mm-ELANTECH-800409-5303-F10DA1 76-070024-01 76-070034-00 76-070029-10 WLAN & Antenna 76-080025-00 WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGRW3(862236), for EU market WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGMW2, for US market WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3B-MSI-MS-6833A WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3B-MSI with Bluetooth-MS-6855B 3 1000 Series (F10DA) system Base kit for US model ================================================================= ========= DESCRIPTION QTY Items ITEM NUMBER ========= ================================================================= A. 1000 Series (F10DA) PCBA for all models Main board without Instant On fuction F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1 82-8A1290-00C 1.1G/855GME-TRI CSG W/BIOS SET B. Daughter board with DC-IN, Power button & 3-in-1 of PCBA 80-8A1200-00A F10DA1-PCB ASS'Y-GU-POWER BOTTOM-REV:A 80-8A1220-00C F10DA1-PCB ASS'Y-GU-3 IN 1-REV:C 80-A12100-00A F10DA1-PCB ASS'Y-GU-DC IN-REV:A 2 1 1 1000 Series (F10DA)-#8160/#8162-M SYSTEM CABINET 22-600154-00 WLAN W/CABLE-F4371-F10DA1 29-005364-00 F10DA1-RJ11/RJ45 CABLE-CA364 29-005367-00 F10DA1-CABLE FOR DC IN-CA367 29-015359-00 F10DA-FPC GU-ODDCON-CONNECTS ODD 29-016363-00 F10DA1-FFC FOR TOUCHPAD-CA363 40-003650-00 F10DA1-HEATSINK W/FAN-F4218 41+720516+04 SCREW ISOT-M1.6X4L,∮D3.0,H0.8-N 41-720530-04 SCREW ISOT (LCD COVER)-M3X4L ∮5 41-721120-04 SCREW ISOT-M2X4L-NI ∮D=3.5mm t= 41-722526-05 SCREW ISOT-M2.6X5L,∮D4.5,H0.8-N 41-725120-03 SCREW ISOT-M2X3L,∮D3.0,H0.4-NI41-760520-08 SCREW ISOTT-M2X8L,∮D4.0,H0.8-SE 44-000001-00 PROCESS MATERIALS FOR SYSTEM 61-015000-00 PROTECTION SHEET FOR LCD-36CM*50 50+023639+00 F10DA1-MYLAR FOR MB-F4318 51+035090+00 F10DA1-GASKET FOR VGA PORT-F4373 51+036301+00 F10DA1-HDD SPONGE-30X8X4mm-BLACK 51-350094-08 CONDUCTIVE SPONGE 10X10.5X1000-K 1 1 1 1 1 1 2 4 3 4 5 6 1 9 1 1 1 4 4 1000 Series (F10DA) system Base kit for US model ================================================================= ========= DESCRIPTION QTY Items ITEM NUMBER ========= ================================================================= 52+002422+01 F10DA1-RUBBER FOR LOWER COVER-F4 1 52-000110-00 F10DA1-RUBBER FOOT OF THE FRONT2 52-000111-00 F10DA1-RUBBER FOOT OF THE REAR-P 2 52-002423-00 F10DA1-RUBBER FOR LOWER COVER-LE 1 C. D. E. 1000 Series (F10DA) #8160 UPPER COVER KIT 22-300130-00 SPEAKER W/CABLE-F4257-F10DA1 41+810D02+45 SCREW ISOF-M2X4.5L-∮D3.8,H1.241-721120-03 SCREW ISOT-M2X3L-NI ∮D3.5mm t=0 50-967701-21 F10DA1-#8160 UPPER COVER ASS'Y-E 50-967701-30 F10DA1-#8160 SPEAKER COVER ASS'Y 50-967701-40 F10DA1-#8160 TOUCH PAD BUTTON AS 51-005080-00 F10DA1-NON WOVEN FOR SPEAKER COV 73-080101-00 TOUCH PAD UNDER PLASTIC 0.8mm-67 1 1 8 1 1 1 1 1 1000 Series (F10DA)-#8162-M LOWER COVER KIT 40-002522-00 F10DA1-LOWER COVER-#8162-M-B1377 40-012090-00 F10DA1-SPRING FOR BATTERY LOCK-F 50-023638-00 F10DA1-LOWER COVER MYLAR FOR HDD 50-041120-00 F10DA1-BATTERY LOCK KNOB-#8162-F 50-041121-00 F10DA1-WIRELESS KNOB-#8162-F4232 50-043101-00 F10DA1-BATTERY LATCH-R-F4234 50-043102-00 F10DA1-BATTERY LATCH-L-F4233 50-967701-50 F10DA1-#8162 I/O DOOR ASS'Y-E111 1 1 1 2 1 1 1 1 1000 Series (F10DA) Intel WLAN KIT 50-050200-10 F10DA1-LED NAME PLATE-W/O BLUETOOTH 63+040280+20 F10DA1-FCC RATING LABEL-EN 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 76-070034-00TRIWLAN MODULE MINIPCI-3.3V-TYPE 3B 1 1 1 1 5 1000 Series (F10DA) system Base kit for US model ================================================================= ========= DESCRIPTION QTY Items ITEM NUMBER ========= ================================================================= 1000 Series (F10DA) MSI WLAN KIT F. 50-050200-10 F10DA1-LED NAME PLATE-W/O BLUETOOTH 1 63+040280+20 F10DA1-FCC RATING LABEL-EN 1 1 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 76-070029-00 WLAN MODULE MINI PCI-3.3V-802.11 1 6 1000 Series (F10DA) system LCD kit for all models ====== ============================================================= Items ITEM NUMBER DESCRIPTION QTY ====== ============================================================= A. #8466-M/#8160 Samsung display ASS'Y-10.6" WXGA TFT 86-677H05-30 #8466-M/#8160 DISPLAY ASS'Y-10.6 1 22-600150-00 F10DA1-ANTENNA-R-D3057 1 22-600151-00 F10DA1-ANTENNA-L-D3058 1 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 2 72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNG-LTN10 1 76-030117-00 INVERTER-5V-SUMIDA-IV10123/T F10 1 27-600050-00 F10DA1-MAGNET-F4247 1 29-001773-01 F10DA1-HARNESS FOR SAMSUNG LCD-S 1 40-015140-01 F10DA1-HINGE-R-D3050 1 40-015141-01 F10DA1-HINGE-L-D3049 1 40-031653-00 F10DA1-LCD BRACKET-L FOR SAMSUAN 1 40-031654-00 F10DA1-LCD BRACKET-R FOR SAMSUAN 1 40-967701-82 F10DA1-#8466-M LCD COVER ASS'Y-F 1 41-720526-03 SCREW ISOT-M2.6X3L-SELF-LOCKING4 41-761520-04 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5 12 50-023633-00 F10DA1-MYLAR FOR HINGE-L-F4250 1 50-023634-00 F10DA1-MYLAR FOR HINGE-R-F4249 1 50-023635-00 F10DA1-MYLAR FOR PANEAL-F4251 2 50-034120-00 F10DA1-LCD PANEL-#8160-B1380 1 50-035294-01 F10DA1-COVER FOR LCD HINGE-R-#81 1 50-035295-00 F10DA1-COVER FOR LCD HINGE-L-#81 1 51-036300-00 F10DA1-LCD SPONGE-FOR MAGENTIC-F 1 52-002420-00 F10DA1-RUBBER FOR LCD PANEL-WHIT 2 52-002421-00 F10DA1-LCD RUBBER-WHITE-F4238 1 7 3260 Series (E12KA) system for all models Disk kit ==================== ===================================== ======== Items ITEM NUMBER DESCRIPTION QTY ==================== ===================================== ======== A. QSI F10DA1-#8162 COMBO drive Kit 40-031650-00 F10DA1-ODD BRACKET-R-F4220 1 40-031651-00 F10DA1-ODD BRACKET-L-F4221 1 41+760512+03 SCREW ISOTT-M1.2X3L,∮D3.0,H0.32 41-760920-02 SCREW-ISOTT-M2X2L-∮D3.0,H0.5-BL 4 50-000483-00 F10DA1-QUANTA COMBO TRANSFER BEZ 1 50-023637-00 F10DA1-MYLAR FOR ODD BRACKET LEF 1 50-967701-61 F10DA1-#8162 COMBO BEZEL ASS'Y-F 1 B. HLDS F10DA1-#8162 COMBO drive Kit 40-031650-00 F10DA1-ODD BRACKET-R-F4220 40-031651-00 F10DA1-ODD BRACKET-L-F4221 41+760512+03 SCREW ISOTT-M1.2X3L,∮D3.0,H0.341-760920-02 SCREW-ISOTT-M2X2L-∮D3.0,H0.5-BL 50+000485+00 F10DA1-HLDS COMBO TRANSFER BEZEL 50+967701+71 F10DA1-#8162 COMBO BEZEL ASS'Y-F 50-023637-00 F10DA1-MYLAR FOR ODD BRACKET LEF 8 1 1 2 4 1 1 1 3260 Series (E12KA) system for all models Labels kit ====== ============= ======================================================= DESCRIPTION QTY Items ITEM NUMBER ====== ============= ======================================================= A. Parts kit for AI-AV1050EB1-US model 63+070101+40 F10DA1-POP STICKER-RIGHT-EN-RELE 1 63+070103+40 F10DA1-TECHNICAL SPECIFICATIONS 2 1 63-000756-00 N222S8L-BLANK LABEL-E43960-50X13 9 1000 Series (F10DA) system Packing kit for all models ==================== ================================================ Items ITEM NUMBER DESCRIPTION QTY ==================== ================================================ A. The common parts be used in packing kit 50+000487+00 F10DA1-DUMMY CARD-WHITE 1 60-010001-00 PE BAG 70X120mm 1 60-010070-00 PLASTIC BAG-35cmX25cm-FOR CD/MAN 1 63+070100+00 F10DA1-VOID LABEL-EN 1 63-001262-00 E12T-BLANK LABEL FOR SHIPPING-21 1 63-001882-00 E12T-BOX SEAL STICKER-FOR AVERAT 2 64-000501-00 SILICA GEL 5g 1 27+309030+10 TRANSPARENT PE PROTECTIVE FILM 0 50+000486+00 F10DA1-PLASTIC HANDLE-D30950 1 60-010067-00 PE-BAG-400X300mm-B4752A-P79S-PE 1 60-012002-00 ANTI-STATIC BAG 110*290 1 61+007321+00 F10DA1-1 IN 1 PAPER CUSHION FOR 1 61+011020+11 F10DA1-PALLET FOR AVERATEC-E4361 0.04 61+015120+00 F10DA1-PROTECTION SHEET FOR K/B1 61+120177+10 F10DA1-ANGLE PROTECTOR-76X76X360 0.17 61+967701+J0 F10DA1-1 IN 1 R PAPER CUSHION AS 1 61+967701+K0 F10DA1-1 IN 1 L PAPER CUSHION AS 1 61-000844-00 PE STRAP 0.62 61-009010-00 ALL MODEL-ANGLE PROTECTOR-KL1888 0.08 61-012415-30 E12B-PALLET UP DOWN PAPER BOARD0.08 61-097608-00 ANGLE PROTECTOR 76X76X800mm-KL14 0.08 B. The Unigue parts for each model 1 IN 1 PACKING for AV1050-EB1US model 62+009350+00 QUICK START GUIDE-EN-R1.00-F10DA 62+090401+20 CD NOTICE FOR HDD RECOVERY-EN-R1 61+004140+00 F10DA1-1 IN 1 COLOR BOX-D30940 10 1 1 1 1000 Series (F10DA) system Power kit for all models ====== ============================================================== ======== Items ITEM NUMBER DESCRIPTION QTY ====== ============================================================== ======== A. PST #8162 LI-ION BATTERY ASS'Y 23-050250-00 #8162 BAT-LIION-3S2P-2000mAh-PST-SAMSUNG Cell 1 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 1 B. ADAPTER & Power Cord kits 76-010599-00 01AV 29-020340-00 US pwt ( 2 pin ) white 29+020345+00 UK pwt ( 2 pin ) white 29+020342+00 GR/FR/SP pwt ( 2 pin ) white 29+020343+00 Korea pwt ( 2 pin ) white 11 1 1 1 1 1 Tw inhead Tw inhead International (Kunshan) CO.,LTD DOCUMENT CODE:TESOP585 F10 DA Sub-Assembly SOP DESCRIPTION 1.NEW RELEASE REVISION: 0 RELEASE DATE: PAGE: 11 (total 12 pages) CONCURRED PREPARED BY APPROVED BY BY PE: Li Shin Prepared by: 2005.04.16 QC﹕ 12 Tw inhead Tw inhead International (Kunshan) CO.,LTD (Document NO.):TESOP585 F10DA Sub-Assembly SOP Table of Contents for F10DA Sub-Assembly SOP Page No. and Rev. No. List: REV: 0 Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No.Rev. No. 1. Table of Contents P.01 1 0 2. Machine Assembly Material List/Operation Instructions/Figures P.2~P.11 2 0 3 0 1. 6501 Upper Cover Assembly Diagram (4 persons) P.02 ~P.05 4 0 2. 6402 Lower Cover Assembly Diagram(3 persons) P.06 ~ P.08 5 0 3. 6504 ODD Assembly Diagram (2 persons) P.09~ P.10 6 0 4. 6506 HDD Assembly Diagram (1 person) P.11 7 0 8 0 9 0 10 0 11 0 3. Tools: Tape stand, electrical screwdriver, bamboo chopsticks. Shown in BOM are details of actual materials used. This SOP is applicable for the F10DA Sub-Assembly Operation PAGE:01 13 Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section):P Name of S.O.P:F10DA UPPER COVER SOP Revision:0 Working name:6501-1 Explanation for illustration 3 4 Operating Item Part name / Specification 2 The bracket melting point should not protrude. The magnet should attach securely on the Upper Cover without gap left inbetween. 1 Difference Date : 2005.04.15 Parts Number Q'TY 1 F10DA1-#8160 UPPER COVER ASS'Y-E1188-06 50-967701-22 1 2 TOUCH PAD UNDER PLASTIC 0.8mm-67x40x0.85mm-ELANTE CH-800409-5303-F10DA1 73-080101-00 1 3 MYLAR NA 1 4 Month label 63-000042-XX 1 5 PROTECTION SHEET FOR LCD36CM*500M (LCD protection film) 61-015000-00 2 Operation Description Make sure the Upper Cover is free of defects such as scratch, bruise, stains or deformation, etc. Check the appearance of Touch Pad, and then stick one piece of Mylar onto the Touch Pad and then attach the month label on the Touch Pad at the position shown in the figure. NA NA NA Stick the protection film on the upper part of touch pad below the Upper Cover. PAGE: 02 14 Important Note UPPER COVER The liro plate at the bottom right sh attach to the Upper Cove securely. NA Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section):PE Name of S.O.P:F10DA UPPER COVER SOP Revision:0 Working name:6501-2 Date : 2005.04.15 Explanation for illustration 5 Trim the FFC harness in the hole. 3 6 1 2 4 Difference Operating Item Part name / Specification 1 TOUCH PAD UNDER PLASTIC 0.8mm-67x40x0.85mm-ELANTE CH800409-5303-F10DA1 2 Parts Number The surface of these two parts must be smooth withuot any protrusion. Q'TY Operation Description Important Note Jig / Fixture 73-080101-00 1 Check the appearance of Touch Pad. After stripping the back-glue paper, assemble it on the position of Upper Cover as per the figure. NA NA F10DA1-FCC FOR TOUCHPADCA363 29-016363-00 1 Insert the harness into the receiving port of Touch Pad securely. NA NA 3 F10DA1-#8160 TOUCH PAD BUTTON ASS'Y-E1118-07 50-967701-41 1 NA NA 4 SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 3 NA Electrical Screwdriver/Torque: 1.5 ± 0.2Kgf-cm 5 F10DA1-TOUCH PAD MYLARF4393 50+023671+00 1 Penetrat the Touch Pad harness through the hole at th center of Mylar and then attach the Mylar in the slot of Be square without floating. Touch Pad, with the lower part bonded on the support frame along the folding line 6 ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm 27-309090-00 1 Arrange the wires and fix thme with a tape, as per the figure. Make sure the appearance of Touch Pad Button is free of deformation. Push it into the upper slot for assembling on the Touch Pad, and then lock the screws in place as per the figure. PAGE: 03 15 NA NA Tape stand Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA UPPER COVER SOP Working name:6501-3 Revision:0 Date : 2005.04.15 Explanation for illustration 2 4 3 The speaker wire should be away from the screw hole here The speaker wires should be fully inserted in the latch sideby-side. Difference Operating Item Part name / Specification Parts Number The wire trimmed on the left side should evade the K/B latch on the right side, and do not attach the tape on the white latch, either. Q'TY Operation Description Important Note Jig / Fixture 22-300130-00 1 Strip the back-glue paper below the speaker and then position the speaker on the Upper Cover at the position shown as per the figure. Push the upper part into the latch of Upper Cover. NA 1 SPEAKER W/CABLE-F4257-F10DA1 2 NA NA NA The wires must be inserted Penetrate the speaker wires through the right-side hole into the positioning pole and arrange as per the figure. without lifting. NA 3 Acetic tape (approx. 3cm long) NA 4 Wires should be arranged Shown as per the figure, arrange the wires by fixing trimly in side-by-side manner them with four pieces of acetic tapes. without lifting. NA 16 Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section):PE Name of S.O.P:F10DA UPPER COVER SOP Revision:0 Working name:6501-4 Date : 2005.04.15 Explanation for illustration 3 3 1 2 1 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture 1 F10DA1-PCB ASS'Y-GU-POWER BOTTOM-REV:A-W/MECHANICAL PARTS KIT 80-8A1200-00A 1 Fix the Power Bottom PCB at the upper left corner of the Upper Cover and then arrange wires in the position as per the figure. NA NA 2 F10DA1-PCB ASS'Y-GU-POWER BOTTOM-REV:A-W/MECHANICAL PARTS KIT 80-8A1200-00A 1 Fix the Power Bottom PCB at the upper right corner of the Upper Cover and then arrange wires in the position as per the figure. NA NA 3 SCREW ISOT-M2X3L-SELF-LOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 2 Lock the screws to fix the left and right Power PCBs as per the figure. NA Electrical Screwdriver/Torque: 1.5 ± 0.2Kgf-cm 4 NA NA 1 Check the appearance of the Upper Cover, and then put the Upper Cover in the protection bag for loading in the carton. NA NA PAGE: 05 17 Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA LOWER COVER SOP Working name :6502-1 Revision:0 Date : 2005.04.15 Explanation for illustration 3 1 4 2 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note 1 F10DA1-LOWER COVER-#8162-MB1377 40-002522-01 1 Do not take the left side PCMCIA and ODD assembly cross beam and battery Make sure the appearance of Lower Cover is free of stains slot with hand or press with force, which shall be free of deformation and breaking. 2 F10DA1-BATTERY LATCH-LF4233 50-043102-00 1 Check that the appearance of the left-side Battery Latch is not deformed, and then install the Battery Latch on the base plate as per the figure. 3 F10DA1-RUBBER FOOT OF THE REAR-PANTONE 428C-F4236 52-000111-00 2 Attach the food pad as per the figure. 4 F10DA1-RUBBER FOOT OF THE FRONT-PANTONE 428C-F4235 52-000110-00 2 Attach the food pad as per the figure. NA Jig / Fixture NA NA NA Be square without floating. PAGE : 06 18 NA Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section):PE Working name : 6502-2 Name of S.O.P:F10DA LOWER COVER SOP Revision:0 Date : 2005.04.15 Explanation for illustration 1 2 The sliding action must be smooth. 3 The sliding action must be smooth Do not deviate this side of the spring as to exceed the right side of the slot. Difference Operating Item 1 Part name / Specification F10DA1-BATTERY LATCH-R-F4234 Parts Number Q'TY 50-043101-00 1 Operation Description Important Note Assemble the spring onto the Battery Latch, and then Do not deviate the right side installed them on the base plate together. of the spring. 2 F10DA1-SPRING FOR BATTERY LOCKF4256 40-012090-00 1 3 F10DA1-BATTERY LOCK KNOB-#8162F4231 50-041120-01 2 Assemble two battery latches for fixing the battery Lock Knobs, as per the figure. PAGE: 07 19 After assembly, check that the left and right sliding must be smooth without loosening. Jig / Fixture NA NA Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA LOWER COVER SOP Working name :6502-3 Revision:0 Date : 2005.04.15 Explanation for illustration 2 Difference Operating Item 1 1 Part name / Specification F10DA1-LOWER COVER MYLAR FOR HDD-F4255 2 F10DA1-#8162 I/O DOOR ASS'Y-E1118-04 3 NA Parts Number Q'TY Operation Description 50+023638+02 1 Attach one piece of Mylar onto the base, as per the figure. 50-967701-51 1 Assemble the I/O Door onto the base, as per the figure. NA 1 After checking the appearance, place the Lower Cover in the protection bag and then load in the carton. PAGE: 08 20 Important Note Jig / Fixture The Mylar opening shall align with the screw hole of the base. NA The right side of I/O Door must be fixed by the positioning pole without loosening, and check that the rubber latch can be latched on the base. NA NA NA Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Working name :6504-1 Name of S.O.P:F10DA ODD SUB SOP Revision:0 Date : 2005.04.15 Explanation for illustration 4 1 6 2 5 3 Difference See BOM for details of actual materials used. Operating Item 1 2 Part name / Specification Parts Number COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241-QUANTA 70-210027-00 COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241G-QUANTA 70-210028-00 COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241-TRIGEM CSGQUANTA 70-210027-00TRI COMBO(CD-ROM/CD-RW/DVDROM)-128X12.7X129mm-GCC-4243NTRIGEM CSG-HITACHI-LG 70-210030-00TRI COMBO(CD-ROM/CD-RW/DVDROM)-9.5mm-GCC-4242N-HITACHILG 70-210031-00 F10DA1-ODD BRACKET-L-F4221 40-031651-00 Q'TY 1 Operation Description Take the disk drive and ensure that the appearance is free of stains or scratches. 1 3 SCREW-ISOTT-M2X2L-∮D3.0,H0.5BLACK-SELF-LOCKING-B3516 41-760920-02 2 4 F10DA1-ODD BRACKET-R-F4220 40-031650-00 1 5 SCREW-ISOTT-M2X2L-∮D3.0,H0.5BLACK-SELF-LOCKING-B3516 41-760920-02 2 6 KEY PARTS BARCODE LABELKL18260 63-250190-00 1 Important Note Jig / Fixture Do not hit the disk drive during taking it. Hold the lateral side of the disk drive instead of the middle part of ODD. NA NA Place the disk drive in the jig and assemble the left side iron frame, and then lock screws to fix the frame as per the figure. NA NA Place the disk drive in the jig and assemble the right side iron frame, and then lock screws to fix the frame as per the figure. Attach Keyparts onto the position shown in the figure. PAGE:09 21 NA Attach when the ODD body is not provided with the maker's barcode. U-shape locking supported jig. Electrical Screwdriver/Torque: 1.0± 0.2Kgf-cm U-shape locking supported jig. Electrical Screwdriver/Torque: 1.0± 0.2Kgf-cm NA Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA ODD SOP Working name : 6504-2 Revision:0 Date : 2005.04.15 Explanation for illustration 2 3 Difference Operating Item Part name / Specification Parts Number Q'TY 1 F10DA1-MYLAR FOR ODD BRACKET LEFT-F4254 50-023637-00 1 2 E12T-VOID LABEL FOR TRIGEM-KL1890 63-001584-10 1 Operation Description Important Note Jig/ Fixture Attach one piece of Mylar onto the left side iron frame according to the position shown in the figure. Be square without floating NA Attach one piece of perishable label to the screw on the ODD, as per the figure. The perishable label must fully cover up the screw at the bottom left corner of the ODD. NA PAGE:10 22 Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA HDD SUB SOP Working name:6506-1 Revision:0 Date : 2005.04.15 Explanation for illustration Copy Port Product N 1 3 Job HDI Difference See BOM for details of actual materials used. Operating Item 1 Part name / Specification 70-B22800-00TRI HDD-80GB-4200RPM-ST98082 10ATRIGEM CSG-SEAGATE 70-B22803-00TRI HDD-80GB-5400RPM-WD800 UETRIGEM CSG-WD 70-B22805-00TRI HDD-60GB-IC25N060ATMR04HITACHI 70-A22601-00 HDD-60GB-IC25N060ATMR04TRIGEM CSG-HITACHI 70-A22601-00TRI HDD-60GB-4200RPM-ST960821ATRIGEM CSG-SEAGATE 70-A22602-00TRI 2 3 70-B22800-00 HDD-40GB-5400RPM-WD400UE-WD 70-922405-00 Operation Description Check HDD is free of scratch and stain damage and make sure the metallic pin is not bent. Important Note Jig / Fixture Select according to the customer's requirements (by BOM) and handle with care to avoid impact. NA NA HDD Copy Machine 70-A22605-00 HDD-60GB-5400RPM-WD600UETRIGEM CSG-WD 70-A22605-00TRI HDD-100GB-4200RPM-ST9100822ASEAGATE 70-C22100-00TRI HDD-80GB-5400RPM-WD800UE-WD 70-B22805-00 HDD IMAGE 65-000162-00 MO LABLE Q'TY 1 HDD-80GB-4200RPMIC25N080ATMR04-HITACHI HDD-60GB-5400RPM-WD600UE-WD Accor Parts Number HDD-80GB-4200RPM-IC25N0 80 ATMR04-TRIGEM CSG-HITACHI 63-000710-00 1 1 Scan the maker's barcode on the HDD and then copy. Attach onto the position shown in the figure. After finishing the HDD Copy, attach HDD label onto the position shown in the figure and indicate the copy machine port number on the label as well. PAGE:11 23 Note the corresponding job order and O/S. NA Tw inhead Tw inhead International (Kunshan) CO.,LTD DOCUMENT CODE:TESOP587 F10DA System Assembly SOP DESCRIPTION 1.NEW RELEASE REVISION: 0 RELEASE DATE: PAGE: 20 (total 21 pages) CONCURRED APPROVED BY PREPARED BY BY PE: Li, Shin Prepared by: 2005.04.19 QC﹕ 24 Tw inhead Tw inhead International (Kunshan) CO.,LTD Document NO:TESOP587 Table of Contents/Manpower Distribution Chart for F10DA System Assembly SOP 1. Table of Contents 2. Body Assembly Material List/Operation Instructions/Figures (Operator 19 persons, including appearance inspection) P.01 Page No. and Rev. No. List REV: 0 Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. P.02~P.20 1 0 19 0 2 0 20 0 3 0 1.Plastics Injection Inspection Rules (see D/C No.: KE3-0113) 4 0 2.Electrical Screwdriver Operation Standard (see D/C No.: KE3-0010) 5 0 3.Appearance Inspection Specification: KE3-00583 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 See BOM for details of actual materials used. 17 0 This SOP is applicable for the F10DA system assembly. 18 0 3. References: 4. Tools used: Electrical screwdriver, tape stand, and Philip Screwdriver PAGE:01 25 Tw inhead International (Kunshan) Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7001 Name of S.O.P ﹕F10DA System Ass'y SOP Revision:0 Manufacturing Section:PE Date: 2005.04.18 Explanation for illustration 1 2 33 Difference Operating Item DOTHEN CPU 1 CELERON CPU 2 See BOM for details of actual materials used. 3 Part name / Specification Parts Number F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.1G,W/BIOS SET 82-8A1200-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,W/BIOS SET 82-8A1220-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.1G,855GME TRI CSG,W/BIOS SET 82-8A1230-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,855GME TRI CSG,W/BIOS SET 82-8A1240-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-W/CEL-M 1.0 CPU & 855GME TRI CSG,W/BIOS SET 82-8A1250-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.1G/855GM/IVI-TRI CSG W/BIOS SET 82-8A1260-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.2G/855GM/IVI-TRI CSG W/BIOS SET 82-8A1270-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV 1.0G/855GM/IVI-TRI CSG W/BIOS SET 82-8A1280-00C Q'TY 1 F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.1G/855GME-TRI CSG W/BIOS SET 82-8A1290-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.2G/855GME-TRI CSG W/BIOS SET 82-8A12A0-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV 1.0G/855GME-TRI CSG W/BIOS SET 82-8A12B0-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.1G/855GM-TRI CSG W/BIOS SET 82-8A12C0-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 1.2G/855GM-TRI CSG W/BIOS SET 82-8A12D0-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV 1.0G/855GM-TRI CSG W/BIOS SET 82-8A12E0-00C F10A1-PCB ASS'Y-GU-PM-REV:B-W/CELERON M CPU & 855GM,W/BIOS SET-F10DA1 82-8A1210-00B Operation Description Important Note Take M/B and check that the Mylar attaching should be Check to ensure the flat and tight and then check each port and the key appearance. The Dummy Card must be assembled in the PCMCIA iron frame is free of dent or deformation. M/B PCMCIA port at the position shown in the figure. Take one piece of process card and strip teh machine serial number label, and then attach onto the M/B PCMCIA iron frame at the position shown in the figure. Finally, verify the barcode. Jig / Fixture Barcode Machine PRODUCT BAR CORD LABEL 63-000710-00 1 NA NA F10DA1-DUMMY CARD-WHITE DDR SDRAM SO-DIMM-ADFDB1A16 07H-1GB-DDR3332.5V+/-0.2V-200PIN-ON A-DATA IC #ADD9608A8C-5B-ADATA 50+000487+00 1 NA NA 18-060007-10 DDR SO-DIMM-HYMD232M646D6-J-256 MB-DDR3332.5V+/-0.2V-200P-HYNIX 18-060005-M0 DDR SDRAM SO-DIMM-ADFDB1808012-256MB-DDR3332.5V+/-0.2V-200P-ON A-DATA IC-A-DATA 18-060005-N0 DDR SDRAM SO-DIMM-ADFDB290800H-512MB-DDR3332.5V+-0.2V-200P-ON A-DATA IC-A-DATA 18-060006-D0 DDR SDRAM SO-DIMM-HYFDB180801Z-256MB-DDR3332.5V+-0.2V-200P-A-DATA 18-060005-V0 DDR SO-DIMM-M2S5I08D6APS5F 081AA-T-256MB-DDR3332.5V+/-0.1V-200P-IC:A2S56D30BTP-6-TWINMOS 18-060005-L0 DDR SO-DIMM-M2S5J08D1AHX5F16 11C-T-512MB-DDR3332.5V+/-0.1V-200P-TWINMOS 18-060006-C0 KEY PARTS BARCODE LABEL-KL18260 63-250190-00 2 2 PAGE:02 26 Rub the Golden Finger and clean the access slot in the The Golden Finger must be M/B with static brush , and then attach the main barcode thoroughly cleaned. on the internal storage slip as per the figure. Finally, assemble the SDRAM in the M/B Socket. NA Static brush NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO:TESOP587 Working name:7002 Name of S.O.P﹕F10DA System Ass'y SOP Revision:0 Manufacturing Section:PE Date: 2005.04.18 Explanation for illustration 2 4 1 3 Difference Operating Item 1 Part name / Specification ODD ASS'Y 5 6 Parts Number Q'TY NA 1 PRODUCT BAR CORD LABEL 63-000710-00 1 2 F10DA1-MYLAR-OD5xID3xT0.4mmF4394 50+023672+00 1 3 F10DA-FPC GU-ODDCON-CONNECTS ODD AND M/B-REV:A-CA359 29-015359-00 1 WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-INTELWM3B2200BGMW2(862227) 76-070034-00 Operation Description Important Note Check the appearance of ODD and attach one piece of NA machine serial number on the ODD. Verify the ODD Barcode, and then attach one piece of Mylar on the The Mylar must align with the screw screw hole near teh outlet of the ODD left-side iron hole. frame. Connect the FPC harness with the ODD port, as per the figure, and then store the ODD together with the Check to ensure that the ODD harness corresponding M/B. port is properly assembled. Jig / Fixture Barcode Machine NA WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-TRIGEM CSG-INTEL76-070034-00TRI WM3B2200BGMW2 4 WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3A-MSI-MS-6833 76-070029-00 WLAN & BLUETOOTH MODULE-3.3VMINIPCI-802.11b/g RALINK TYPE 3BMSI-MS-6855B 76-080025-00 1 check the appearance of radio transmission small card and then attach the month label onto the position shown in the figure. NA NA NA Barcode Machine NA NA WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-TRIGEM CSG-INTEL76-070024-00TRI WM3B2200BGRW(858162) 5 6 WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-INTELWM3B2200BGRW(858162) 76-070024-00 DATE CODE LABEL (month label) 63-000041-XX 1 MDC MODEM CARD-12mA-3.3V39.6mW-W/MOTO CHIPSET-QCOMML3054 76-060009-00 1 F10DA1-RJ11/RJ45 CABLE-CA364 29-005364-01 1 ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm 27-309090-00 1 KEY PARTS BARCODE LABEL-KL18260 63-250190-00 1 Check the appearance and connect the wire connection port to that of the Modem, and then fix with one piece of tape for sticking the Key Parts Label. Verify the Modem Card Barcode adn then place the Modem Card together with the M/B for delivering to next station. PAGE:03 27 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO:TESOP587 Working name:7003 Name of S.O.P﹕F10DA System Ass'y SOP Revision:0 Manufacturing Section: PE Date: 2005.04.18 Explanation for illustration a 6 3 b 4 5 1 c b 2 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture 1 F10DA1-HEATSINK W/FAN-F4218 40-003650-01 1 Check the appearance of Heat Sink Module and ensure the Do not pinch the wries and do heat radiating blade is free of bruise. Place the fan on the jig not press the blade of the and put the left-side screw right above two support poles in portable fan. place. 2 DATE CODE LABEL(month label) 63-000041-XX 1 Attach the month label on the fan onto the position shown as per the figure. NA NA 3 ODD ASS'Y NA 1 Place the ODD on the support jig and fix with two positioning poles in place. NA Support jig. 4 SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 3 Place the M/B on the support jig and then lock three screws to fix the fan by a-b-c sequence. NA 5 SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 2 Lock two screws to fix the ODD on the M/B, as per the figure. NA 6 SCREW ISOT-M2X3L-SELF-LOCKING ∮D3.5mm t=0.8mm-B4424H 41-721520-03 2 Assemble the Modem on the M/B and then lock two screw to fix the Modem by a-b sequence, as per the figure. NA PAGE:04 28 Support jig. Electrical Screwdriver/Torque: 1.5± 0.2Kgf-cm Tw inhead International (Kunshan) CO.,LTD Twinhead Twinhead S.O.P Document NO :TESOP587 Working name:7004 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration The turning corner of WLAN metal cover shall be attached with tape to separate with the connector. 4 3 1 Do not trim the wires here, and the wires should not be locatd above the parts 2 The wires here should wind around the parts wires, and the wires should be kept from lifting. Difference Operating Item Attach when the screw position in the center of base is deformed. Operation Description NA ALL MODEL-INSULATING TAPE-10mmX66m,T=0.5mm 27-309090-00 4 Trim the Modem wires and fix them with four tapes, as per the figure. F10DA1-WLAN/BLUETOOTH W/CABLE-F4262 22-600153-00 WLAN W/CABLE-F4371-F10DA1 22-600154-00 ALL MODEL-INSULATING TAPE-10mmX66m,T=0.5mm 27-309090-00 3 F10DA1-MYLAROD5xID3xT0.4mm-F4394 50+023672+00 1 2 4 Q'TY NA NA 3 Parts Number Fix the magnetic fastener near the port in the gap located on the right side at the center of USB connection port, and then insert the fan wires into the M/B connection port. Connect the lower connection port of ODD harness to the M/B and then stripping the back-glue paper for attaching the harness on the ODD, as per the figure. 1 W/BLUE TOOTH W/O BLUE TOOTH Part name / Specification 1 Important Note Jig / Fixture Keep the wires from loosening or lifting. NA The Modem wire should evde the parts wires on the M/B. Tape stand Connect antennas to the radio transmission small card, with black antenna going to the connection port Keep the antenna port from under the small card and the gray one to the upper loosening. connection port. Connect the gray wire of Bluetooth to the lowest connection port for assembling WLAN on the M/B, as per the figure. Trim the radio The wires should attach securely transmission wires as per the figure and fix them with on the M/B side-by-side and should three tapes on the M/B, as per the figure. not be placed above the parts. Attach one piece of Mylar on the screw hole of the M/B, as per the figure. PAGE:05 29 The Mylar shall align with the screw hole. NA Tape stand NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of S.O.P﹕F9DA System Ass'y SOP Document NO :TESOP587 Working name:7005 Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration The lower part of conductor pad on the Mylar at the CRT connection port must be attched properly to flush with the left and right side of the connection port. 2 1 3 4 Difference Part name / Specification Operating Item DISPLAY ASS'Y-10.6" WXGA TFT Parts Number Q'TY NA 1 50-967701-22 1 1 F10DA1-#8160 UPPER COVER ASS'Y-E1188-06 Operation Description Attach one piece of machine serial number on the LCD protection film, verify the barcode and check to make sure the tape on the Touch Pad is not loosening. Penetrate teh LCD harness and antenna wires through the spindle hole on the right side of Upper Cover for assembling the Upper Cover on the LCD Module, and then trim the LCD harness and antenna wires according to the position shown in the figure. Important Note Barcode Machine NA NA The Mylar should be square without slanting and the position of screw hole should be aligned properly. NA NA NA 2 F10DA1-MYLAR FOR MB-F4318 50+023639+00 1 Attach the M/B Mylar onto the M/B, as per the figure. 3 F10DA1-GASKET FOR VGA PORT51+035090+01 F4373 1 Attach one piece of conductor pad onto the VGA terminal port, as per the figure. 4 NA 1 Trim the speaker wires into the gap on the right side of The M/B should be placed on USB connection port for connecting to that on the M/B, the Upper Cover smoothly and then assemble the M/B and the Upper Cover. without lifting. NA PAGE:06 30 Jig / Fixture The LCD spindle must be assembled in place, and the screw holes on the spindle must align with those on the Upper Cover. NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7006 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 4 2 1 3 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture Lock two screws to fix the left and right sides of M/B on the Electrical Upper Cover, as per the figure. The left side screw should be The conductor pad shall not contact Screwdriver/Torque: locked to the M/B together with the iron ring on the LCD with the parts on the M/B. 1.5±0.2Kgf-cm harness. Connect the Modem. Insert the left and right switch push key wires in the M/B connection ports, and them trim the Power NA NA Bottom PCB wire according to the position shown in the figure. 1 SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 2 2 NA NA 2 3 F10DA1-RJ11/RJ45 CABLE-CA364 29-005364-01 1 Insert RJ11/RJ45 wires into the M/B connection port, and then connect the external connection port of RJ11/RJ45 to the position on the Upper Cover as per the figure. NA NA 4 Acetic tape (approx. 4cm long) NA 2 Trim the RJ11/RJ45 wires as per the figure and the fix with tape. NA Tape stand PAGE:07 31 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7007 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Push the head section of harness downward, making it become 90 Explanation for illustration 1 4 3 5 Difference Part name / Specification Operating Item 2 Parts Number Q'TY Operation Description Important Note Jig / Fixture NA NA NA Tape stand NA NA 1 F10DA1-PCB ASS'Y-GU-DC IN-REV:A 80-A12100-00A 1 2 ALL MODEL-KAPTON10mmX33m,T=0.07mm 27-319060-00 1 3 F10DA1-CABLE FOR DC IN-CA367 29-005367-00 1 Check the appearance of DC power small card. Wrap the metallic pin on the rigth side of DC smaller card with a yellow static tape as per the figure and then assemble the small card wires in the smaller card, as per the figure. After assembling smaller card on the upper left corner of the Upper Cover, trim the wires of smaller card connection port as per the figure. 4 SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H 41-721520-03 1 Lock the screw to fix the DC small card, as per the figure. NA Electrical Screwdriver/Torque: 1.5±0.2Kgf-cm 5 NA NA NA Trim the DC smaller card wires in these three positioning poles on the Upper Cover located of the M/B panel edge. Keep the wires from lifting. NA PAGE:08 32 Tw inhead Tw inhead International (Kunshan) CO.,LTD Twinhead S.O.P Document NO:TESOP587 Working name:7008 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration Radio transmission connection port when the Bluetooth function is provided. 1 3 2 4 Difference 1 W/BLUE TOOTH Part name / Specification Operating Item 2 W/O BLUE TOOTH 3 4 NA Parts Number NA F10DA1-WLAN/BLUETOOTH W/CABLE-F4262 22-600153-00 WLAN W/CABLE-F4371-F10DA1 22-600154-00 SCREW ISOT-M2X3L-SELF-LOCK INGD3.5mm t=0.8mm-B4424H 41-721520-03 NA Q'TY NA 1 NA 1 NA Operation Description Connect the LCD harness in the M/B connection port, and trim the harness as per the figure. Check the appearance of radio transmission wire and place the smaller panel on the Upper Cover, and then lock the screw to fix the smaller panel as per the figure. Trim the radio transmission wire and push the lower radio transmission wire in the lower positio before the LCD harness, and then arrange excessive wires to the upper left corner. Important Note Jig / Fixture Do not let the LCD harness lift as to exceed the plane on the upper screw BOSS pole. NA NA NA NA Manual Screwdriver/Torque: 0.5± 0.2Kgf-cm Connect the LCD radio transmission wire to the corresponding connection port of the radio transmission smaller panel. Connect the wires of same color, with Do not let the wire connection gray wire pressing the radio transmission wire at the port loosen or lift, and short upper left corner, while pushing the black wires in the connection of head is not lower gap. If the Bluetooth function is provided, connect allowed. the Bluetooth wire to the connection port at the upper right corner of smaller panel as per the figure. Push the wires in the lower gap. PAGE:09 33 NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of S.O.P﹕F9DA System Ass'y SOP Document NO :TESOP587 Working name:7009 Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 4 1 3 2 Difference Parts Number Q'TY NA 1 PRODUCT BAR CORD LABEL 63-000710-00 1 2 F10DA1-HDD SPONGE-30X8X4mmBLACK-F4301 51+036301+00 1 Assemble the HDD Sponge on the left end cannot be higher then that of the connection port between HDD and M/B, as per the HDD, and the lower part cannot block figure. the lower screw hole. NA 3 NA NA 1 The speaker wire connnection port must be connected to the M/B connection port, and then arrange excessive wires in the gap above he connection port as per the figure. Keep the wires from lifting. NA 4 CONDUCTIVE SPONGE-KL1788G 10X10.5X7mm 51-350094-08 2 Stick one piece of conductor foam on these two USB ports respectively. Be square without floating. NA Operating Item Part name / Specification HDD ASS'Y 1 Operation Description Check the appearance of HDD and attach the machine serial number on the HDD. Verify the Barcode and assemble the HDD on the M/B as per the figure. Important Note Jig / Fixture NA NA NA Barcode Machine The upper surface of HDD Sponge PAGE:10 34 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7010 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration Wires should not be seen from here. 1 2 3 b d c Difference e Operating Item 1 Part name / Specification F10DA1-WIRELESS KNOB-#8162F4232 a Parts Number 50-041121-00 Q'TY Operation Description Important Note Jig / Fixture 1 Assemble the radio transmission switch on the M/B, as per the figure. NA NA 1 Check that the appearance of the Lower Cover is free beam of PCMCIA and ODD and of scratch or stains. To assemble the base on the the weak part of battery slot, and check that both areas are free of Upper Cover, install the base from the left side connection port and then put down the right side of deformation and breaking. During assembling, do not push down too the base. Do not take or press the cross 2 F10DA1-LOWER COVER-#8162-MB1377 40-002522-01 NA hard. 3 SCREW ISOTT-M2X8L,∮D4.0,H0.8SELF LOCKING-B3516Z 41-760520-08 5 Lock five screws to fix the Lower Cover by a.b.c.d.e sequence, as per the figure. PAGE:11 35 NA Electrical Screwdriver/Torque: 2.0±0.2Kgf-cm Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7011 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 2 1 3 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description 1 F10DA1-#8160 SPEAKER COVER ASS'Y-E1118-05 50-967701-32 1 Check the appearance of Speaker Cover and then assemble it in the machine, as per the figure. 2 SCREW ISOT-M2X6L-NI+NYLOK #1 I ∮D=3.4mmH=0.8mm-B4424H 41-721520-06 3 Lock three screws to fix the Speaker Cover, as per the figure. 3 SCREW ISOT-M1.6X4L,∮D3.0,H0.841+720516+04 NI-SELF-LOCKING-B3516 2 Important Note Jig / Fixture The anti-dust sponge shall be free of foreign matters. Assemble the sponge from the external latch of the upper part. NA NA Electrical Screwdriver/Torque: 1.5± 0.2Kgf-cm Lock two screws to fix the cross beam connection between Check that the connection part is Upper Cover and Lower Cover, as per the figure. free of deformation. PAGE:12 36 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of S.O.P﹕F9DA System Ass'y SOP Document NO :TESOP587 Working name:7012 Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 1 3 2 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note 1 SCREW ISOT-M2.6X5L,∮ D4.5,H0.8-NI-SELF-LOCKINGB3516Z 41-722526-05 2 Lock two screws to fix the LCD spindle at the bottom, as per the figure. NA 2 SCREW ISOT-M2.6X5L,∮ D4.5,H0.8-NI-SELF-LOCKINGB3516Z 41-722526-05 2 Lock two screws to fix the LCD spindle at the rear side. NA 3 PRODUCT BAR CORD LABEL 63-000710-00 1 Stick one piece of machien serial number in the battery sl NA PAGE:13 37 Jig / Fixture Support jig Electrical Screwdriver/Torque: 3.5 ±0.2Kgf-cm NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7013 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 1 Difference 4 2 Part name / Specification Operating Item 1 2 Parts Number K/B-83 KEY-EN-11015# WHITEF10DA1-K022309A1 US-JME 71-836101-00 K/B-83 KEY-ZH-W01011# WHITEF10DA1-K022309A1 CH-JME 71+836102+00 K/B-83 KEY-KO-W01011# WHITEF10DA1-K022309A1 KR-JME 71+836104+00 K/B-83 KEY-FR-W01011# WHITEF10DA1-K022309A1 FR-JME 71+836105+00 K/B-83 KEY-DE-W01011# WHITEF10DA1-K022309A1 GR-JME 71+836107+00 K/B-83 KEY-XZ-W01011# WHITEF10DA1-K022309A1 UK-JME 71+836108+00 K/B-83 KEY-XD-W01011# WHITEF10DA1-K022309A1 CF-JME 71+836129+00 KEY PARTS LABEL 63-250190-00 Q'TY Operation Description 4 Important Note Jig / Fixture The typeface printing of the K/B should not be smeared. NA 1 The sticker cannot block the bigger hole on the K/B. Barcode Machine Wire connection jig. NA 1 Check the appearance of K/B and stick Key Parts Label on the K/B, and then verify the Barcode. 3 NA NA 1 Open the LCD and align the Touch Pad wire with the slot in the connection port of M/B and then fix, as per the figure. Before opening the LCD, be sure to confirm that four screws of the spindle are tightly locked. 4 NA NA NA Connect the K/B wires to the M/B connection port in place. Fix the K/B in these three latches located at the upper part of Upper Cover, as per the figure. The K/B must be push into the latch at upper part of Upper cover, and the K/B should be kept from loosening. PAGE:14 38 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name:7014 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 Explanation for illustration 4 d 5 b Difference Quanta ODD assembly. Hitachi-LG ODD assembly Operating Item Part name / Specification 1 a 3 2 c Parts Number Q'TY F10DA1-QUANTA COMBO TRANSFER BEZEL-F4230 50-000483-00 F10DA1-HLDS COMBO TRANSFER BEZEL-#8162-F4294 50+000485+00 F10DA1-#8162 COMBO BEZEL ASS'Y-FOR QUANTA-E1118-03 50-967701-62 F10DA1-#8162 COMBO BEZEL ASS'Y-FOR HITACHI-LG 50+967701+71 3 SCREW ISOTT-M1.2X3L,∮ D3.0,H0.3 -NI-SELF-LOCKINGB3516 41+760512+03 2 4 SCREW ISOT-M2.6X5L,∮D4.5,H0.8NI-SELF-LOCKING-B3516Z 41-760520-08 1 5 SCREW ISOT (LCD COVER)-M3X4L ∮5.3mm-HEAT TREMENT+NI PLATING-SELF-LOCKING-B3516Z 41-720530-04 1 Quanta ODD assembly. Important Note Jig / Fixture Check if the Bezel material number is correct, if the bezel is consistent with the body and if the Bezel is deformed. The screw holes must be aligned. NA Lock two screws to fix the ODD Bezel, as per the figure. NA Electrical Screwdriver/Torque: 1.5±0.2Kgf-cm Lock the K/B on the base with the screws shown in the figure. NA Lock four screws to fix the HDD on the Lower Cover by a.b.c.d sequence, as per the figure. NA 1 2 Hitachi-LG ODD assembly Operation Description Assemble the Combo Bezel on the ODD tray and then assemble the Combo Bezel Ass'y on the ODD Combo Bezel, as per the figure. 1 4 PAGE:15 39 Electrical Screwdriver/Torque: 1.5±0.2Kgf-cm Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Explanation for illustration Document NO :TESOP587 Working name:7015 Name of S.O.P﹕F9DA System Ass'y SOP Manufacturing Section:PE Date: 2005.04.18 Revision:0 6 (1) Gap between LCD and panel: Less than 0.8mm. 3 Gap between upper and lower covers: Less than 0.8mm. 1 Gap around the push key: Less than 0.3mm. Finish line of four sides: Gap: Less than 0.8mm Step: Less than 0.5mm Upper cover and battery: DEEP: Less than 0.3mm GAP: Less than 0.8mm Finish line of four sides: Gap: Less than 0.8mm Step: Less than 0.5mm 2 Gap between battery and lower cover: Less than 0.8mm 7 BATTERY and LOWER COVER Gap=<0.8mm Gap between LCD Module and Hinge Cap: Less than 1.2mm Gap between LCD Module and Hinge Cap: Less than 1.2mm 4 Gap between LCD Module and Base: Less than 1.7mm Gap between ODD Bezel and lower cover: Less than 1.4mm. 5 Gap of four corner of LCD Module: Less than 0.8mm Gap between Lower Cover and Bezel: Less than 1.0mm PAGE:16 40 Upper cover and Bezel: Gap: Less than 1.0mm STEP: Less than 0.3mm Tw inhead International (Kunshan) Tw inhead Twinhead S.O.P Name of S.O.P﹕F10DA System Ass'y SOP Document NO:TESOP587 Working name:7016 Revision:0 Manufacturing Section: PE Date: 2005.04.18 Explanation for illustration 1 Difference Operating Item W/MSI ID Parts Number Q'TY Operation Description Important Note Jig / Fixture Be square without floating. NA F10DA1-FCC RATING LABEL-EN63+040280+20 FOR INTEL ID-F4358 W/INTEL ID KO Part name / Specification 1 F10DA1-FCC RATING LABEL-KO63+040280+10 F4358 1 Attach the FCC Label onto the base according to the position shown in the figure. F10DA1-FCC RATING LABEL-EN63+040280+30 FOR MSI ID-F4358 PAGE:17 41 Tw inhead International (Kunshan) CO.,LTD Tw inhead DOCUMENT CODE:TESOP586 F10DA 10.6" LEC Pre-Assembly SOP REVISION: 0 RELEASE DATE: DESCRIPTION 1. NEW RELEASE PAGE: 11 (total 13 pages) CONCURRED APPROVED BY PREPARED BY BY PE: Li, Shin Prepared by: QC: 42 Tw inhead Tw inhead International (Kunshan) CO.,LTD Document NO.:TESOP586 Page No. /Revision No. List: Table of Contents/Manpower Distribution Chart for F10DA 10.6" LCD Assembly SOP 1. Table of Contents Page No. Rev. No. Page No. Rev. No. Page No. Rev. No.Page No. Rev. No. P.01 1 0 P.02~P.11 2 0 2-1 0 3. References 3 0 1. Plastics Injection Inspection Rules (see D/C No.: KE3-0113) 4 0 2. Electrical Screwdriver Operation Standard (see D/C No.:KE3-0010) 5 0 3. Appearance Inspection Specification KE3-0058. 6 0 4. Tools used: Electrical screwdriver, tape stand. 7 0 8 0 9 0 10 0 11 0 2. Machine Assembly Material List/Operation Instrutions/Illustrations (Work number: 11 persons, including test) Actual material shall be selected according to BOM. This SOP is applicable for F10DA 10.6" LCD Samsung, Sharp LCD Assembly. PAGE:01 43 REV: 0 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Working name:6512-1 Document NO.:TESOP586 Revision:0 Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 3 2 Difference Operating Item Part name / Specification Parts Number F10DA1-#8561-M LCD COVER ASS'Y-FOR SHARP-E1118-01 40-967701-03 F10DA1-#8167-M LCD COVER ASS'Y-FOR SHARP-E1118-01 (pearly white) 40-967701-91 F10DA1-#8466-M LCD COVER ASS'Y-FOR SHARP-E1118-01 40-967701-72 F10DA1-#8561-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-13 F10DA1-#8167-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 (pearly white) 40-967701-A1 F10DA1-#8568-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 (dark blue) 40-967701-B1 F10DA1-#8369-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-C0 F10DA1-#8470-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-D0 F10DA1-#8471-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-E0 F10DA1-#8972-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-F0 F10DA1-#8162-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-G0 F10DA1-#8472-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-H0 F10DA1-#8466-M LCD COVER ASS'Y-FOR SAMSUNG-E1118-02 40-967701-82 2 F10DA1-ANTENNA-L-D3058 22-600151-00 1 3 F10DA1-ANTENNA-R-D3057 22-600150-00 1 SHARP LCD Assembly 1 SAMSUNG LCD Assembly Q'TY 1 Operation Description Check the appearance and no bruise or stain damage is allowed. Jig / Fixture NA NA Strip the adhesive tape from the backside of left The conducting pad and right antennas and assemble them on the must be attached flat LCD cover, with conducting pad attached to and the antenna screw LCD cover securely. holes must be aligned. PAGE: 02 44 Important Note NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO.:TESOP586 Working name:6512-1-1 Revision:0 Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 1 Difference Operating Item 1 Part name / Specification NA Parts Number Q'TY NA 1 Operation Description Check the appearance of "AVERATEC" logo on the LCD cover. Press the internal Logo with a jig along the slot lightly, sticking it in the slot. If the adhesion of Logo is poor, pick the defective one and replace new Logo. PAGE: 02-1 45 Important Note Jig / Fixture The Logo should be kept from lifting. Jig Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO.:TESOP586 Revision:0 Working name:6512-2 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 1 3 The SAMSUNG LCD harness shall not exceed the right side of the upper slot opening 2 5 5 4 Sharp LCD attaching SAMSUNG LCD attaching position Difference Operating Item Part name / Specification Parts Number LCD-10.6" TFT WXGA-SAMSUNGLTN106W2-L01 72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNGLTN106W2-L01-TRIGEM CSG 72-11026S-00TRI Q'TY Keep the lead-out away from left side for 48mm Operation Description SAMSUNG LCD 1 LCD-10.6" TFT WXGA-SHARPLQ106K1LA01A 72-11023J-00 F10DA1-HARNESS FOR SAMSUNG LCDSH773 29-001773-01 F10DA1-HARNESS FOR SHARP LCDSH772 29-001772-00 3 ALL MODEL-INSULATING TAPE20mmX66m.T=0.5mm (broad white tape, 3cm) 27-309091-00 4 ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm(narrow white tape, 5cm) 5 Maker's barcode/keyparts Label SHARP LCD SAMSUNG LCD 2 SHARP LCD 1 Check the appearance of LCD panel and scratches, bruise and stain damage are not allowed. 1 Assemble the LCD harness on the LCD port, as per the figure. 1 Fix the LCD harness end connection port with a white tape, as per the figure. 27-309090-00 1 Fix the lower LCD harness with a tape, as per the figure. NA 2 Verify the LCD maker barcode and attach the produced maker barcode on the LCD protection film,and then stick the Keyparts label on the backside of LCD, as per the figure. PAGE: 03 46 Important Note Jig/Fixture Do not press the PCB on the backside of LCD with hand. NA Watch the lead-out Harness positioning position, as per the figure. jig. NA NA Attach the tape securely and keep wires from lifting. Tape stand NA Barcode machine Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO.:TESOP586 Revision:0 Working name:6512-2 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 3 Right side of LCD 4 Left side of LCD 1 2 Difference Operating Item 1 SAMSUNG LCD Assembly Part name / Specification F10DA1-LCD BRACKET-L FOR SAMSUANG-D3055 Parts Number Q'TY 40-031653-00 1 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516 41-761520-04 2 3 F10DA1-LCD BRACKET-R FOR SAMSUANG-D3054 40-031654-00 1 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516 41-761520-04 5 NA Important Note Jig / Fixture NA NA NA Electrical Screwdriver/Torque: 1.0± 0.2Kgf-cm NA NA NA Electrical Screwdriver/Torque: 1.0± 0.2Kgf-cm Assemble the left side iron frame of LCD and then fix two screws tightly. 2 4 Operation Description NA 2 1 PAGE: 04 47 Assemble the right side iron frame of LCD and then fix two screws tightly. The screw holes on the iron Allow the upper part of LCD body to contact the frame must align with that on upper part of LCD cover. Tip it slightly and push the LCD cover, and do not let upward to the end, and then place it under the the upper part of LCD press the LCD for assemble in the LCD cover. antenna wires. NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO.:TESOP586 Revision:0 Working name:6512-4 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Manufacturing Section:PE Date:2005.04.18 Description of Illustrations Trim the LCD harness downward into the gap on the left side of LCD cover, and do not let the wire to lift up. SHARP LCD 2 1 SAMSUNG LCD Difference Operating Item Part name / Specification INVERTER-5V-SUMIDA-IV10123/T F10D-098 Parts Number 76-030117-00 Q'TY 1 1 Date Code Label (month label) 2 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516 63-000041-XX 1 41-761520-04 4 PAGE: 05 48 Operation Description Important Note Strip the backside tape of high-pressure smal panel and assemble it on the positioning pole at The inverter must be assembled the LCD cover base, and then stick the month parallel without slanting. label on the high-pressure small plate as per the figure. Lock screws to fix the LCD in the LCD cover, as per the figure. NA Jig / Fixture NA Electrical screwdriver/Torque: 1.5±0.1Kgf-cm Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO:TESOP586 Revision:0 Working name:6512-5 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Hold the upper part of conductor pad on the LCD harness with a hand and lock the screw. The conductor pad must be located at the position shown in the figure without slanting. Explanation for illustration 3 Manufacturing Section:PE Date:2005.04.18 2 4 1 Before locking the screw in place, check if this part is 90 degrees. Lock the screw when it becomes 90 degrees. Check the LCD with a jig to set the LCD harness below the surface of LCD, as per the lower part marked with red line in the figure. Difference Operating Item Part name / Specification SAMSUNG LCD wire t i i Parts Number Q'TY SHARP LCD wire Operation Description Important Note The small hole on the right side Check the appearance of right spindle and the cover. Penetrate the LCD harness and antenna together through of spindle shall align with the the spindle and right cover holes, and then assemble as positioning pole in the Hinge Cover hole. per the figure. 1 F10DA1-HINGE-R-D3050 40-015140-01 1 2 F10DA1-COVER FOR LCD HINGE-R#8160-D3048 50-035294-01 1 3 F10DA1-MYLAR FOR HINGE-R-F4249 50-023634-00 1 Attach Mylar of right spindle on the right spindle, as per Be square without floating . the figure. 2 Lock two screws to fix the LCD spindle, as per the figure. When locking the left-side screw, press the conductor pad with hand. 4 SCREW ISOT-M2.6X3L-SELF-LOCKINGB3516Z 41-720526-03 PAGE: 06 49 Upon locking the left-side screw of right spindle, the LCD harness shall be locked on the spindle together with the conductor pad. The rightside angle of spindle should be 90 degrees. Jig /Fixture NA NA NA Electrical Screwdriver/Torque: 2.5±0.2Kgf-cm Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO:TESOP586 Manufacturing Section:PE Date:2005.04.18 Revision:0 Working name:6512-6 Explanation for illustration The antenna must be trimmed on the left side of positioning pole in place. 1 2 3 Both antennas must be arranged in the gap on the right side of LCD while keeping the wires from lifting up. Trim the antenna wires in the gap while keeping them from lifting up. Difference Operating Item Part name / Specification Parts Number Q'TY NA 1 Operation Description Important Note Jig / Fixture Arrange the wires into the positioning pole in place, as per the figure, and then pull the excessive wires from right spindle slowly. Keep the wire from lifting. Bamboo chopsticks 1 NA 2 F10DA1-BLUETOOTH ANTENNA-F4246 22-600152-00 1 As per the figure, check the appearance of Bluetooth antenna and then assemble the Bluetooth Antenna in the LCD cover. NA NA 3 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENTB3516 41-761520-04 1 Lock one screw to fix the Bluetooth antenna, as per the figure. NA Electrical Screwdriver/Torque: 1.0±0.1Kgf-cm When the Bluetooth is used. PAGE: 07 50 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO:TESOP586 Revision:0 Working name:6512-7 Manufacturing Section:PE Date:2005.04.18 Explanation for illustration SAMSUNG LCD wire trimming 5 2 3 1 4 6 Make sure this part be 90 degrees before locknig the screw in place. When it becomes vertical, lock the screw tightly. Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig /Fixture 1 F10DA1-HINGE-L-D3049 40-015141-01 1 2 F10DA1-COVER FOR LCD HINGE-L-#8160D3047 50-035295-00 1 3 F10DA1-MYLAR FOR HINGE-L-F4250 50-023633-00 1 Attach the Mylar of left spindle on the spindle as the position shown in the figure. The mylar should be attached squarely without slanting and floating. 4 SCREW ISOT-M2.6X3L-SELF-LOCKINGB3516Z 41-720526-03 2 Lock two screws to fix the left spindle of LCD, as per the figure. Check if the angle of left Electrical Screwdriver/Torque: side of the spindle is 90 2.5±0.2Kgf-cm degrees. 5 NA NA 1 Connect the LCD harness to the left and right connection The wire must be arranged ports of the Inverter and then arrange the LCD harness and from the gap above the Bluetooth wires as per the figure. Inverter. NA 6 Acetic tape (approx. 3cm long) NA 2 Attach two pieces of acetic tape to fix the left and right side of LCD harness, as per the figure. NA Align the small hole on the Check the appearance of left spindle and left spindle left side of spindle with the cover and then assemble the cover and the spindle as per positioning pole in the the figure. Hinge Cover. PAGE: 08 51 Keep the wires from lifting. NA NA NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Working name:6512-8 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO:TESOP586 Revision:0 Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 3 5 1 2 Difference Operating Item Part name / Specification Parts Number Q'TY 1 F10DA1-LCD PANEL-#8160-B1380 50-034120-00 1 2 F10DA1-MAGNET-F4247 27-600050-00 1 3 F10DA1-LCD SPONGE-FOR MAGENTIC-F4 51-036300-00 1 4 NA 5 F10DA1-LCD RUBBER-WHITE-F4238 Operation Description Make sure the LCD Panel is free of scratch or bruise . Strip the double-face glue paper from the magnetic stone and fix it on the left side hole of LCD panel and then attach one foam on the surface to cover up the magnetic stone, as per the figure. Important Note Jig / Fixture NA Do not let the magnetic stone fall. NA NA NA NA Assemble LCD Panel and LCD Cover. NA NA 52-002421-00 1 Attach white LCD Rubber on the upper part of LCD Panel, as per the figure. The LCD Rubber be square without floating. NA PAGE: 09 52 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO:TESOP586 Working name:6512-9 Revision:0 Manufacturing Section:PE Date:2005.04.18 Explanation for illustration 1 2 Difference Operating Item Part name / Specification Parts Number Q'TY 1 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5NI-SELF-LOCKING-HEAT TREATMENTB3516 41-761520-04 4 2 F10DA1-RUBBER FOR LCD PANELWHITE-F4239 52-002420-00 2 PAGE: 10 53 Operation Description Important Note Jig/Fixture Lock four screws to fix the LCD Panel, as per the figure. NA Electrical Screwdriver/Torque : 2.0±0.2Kgf-cm Attach two rubber pads on the position at the upper part of LCD Panel, as per the figure. Be square without floating. NA Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Document NO:TESOP586 Working name:6512-10 Revision:0 Manufacturing Sectoin:PE Date:2005.04.18 Explanation for illustration 1 Difference Operating Item Part name / Specification Parts Number Q'TY 1 NA NA 1 2 NA NA 1 Operation Description Make sure the appearance is free of scratch,bruise and poor assembly. Place the protection cotton pad on the LCD Panel and then cut one piece of LCD protection film to wrap around the LCD Place the assembled LCD in the protection bag and then load in the carton. PAGE: 11 54 Important Note Jig /Fixture NA NA NA NA 55 56 57 58 59
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