MRS + LMP - MP Filtri SpA

Transcription

SERIES
Maximum flow to 300 l/min
Te c h n i c a l d a t a
MRS 116 - 165 - 166
Filter housing (Materials)
• Head: Aluminium
• Cover: Nylon (MRS 116)
Aluminium (MRS 165-166)
• Bowl: Nylon
Filter housings Δp pressure drop
The curves are plotted utilising mineral oil
with density of 0.86 kg/dm3 to ISO 3968.
Δp varies proportionally with density.
MRS 116 - Δp Housing
LMP 124
Filter housing (Materials)
• Head: Aluminium
• Housing: Steel Cataphoresis Painting
• Bypass valve: Brass - Aluminium
1,20
Δp bar
0,8
MRS 116 - 165 - 166 - Pressure
0,4
• Working pressure: 10 bar
LMP 124 - Pressure
• Working pressure: 80 bar (8 MPa)
• Test pressure: 120 bar (12 MPa)
• Burst pressure: 380 bar (38 MPa)
• Pulse pressure fatigue test: 1.000.000 cycles
with pressure from 0 to 80 bar (8 MPa)
0
0
48
24
72
96
120
240
300
96
120
240
300
Flow rate l/min
1,50
Temperature
• From -25°C to +110°C
Δp bar
1,00
Δp Elements
0,5
• RS: 10 bar (MRS)
• CU: 20 bar (LMP)
• Oil flow from exterior to interior.
0
0
120
60
180
Flow rate l/min
Seals
• Standard NBR
• Optional FPM
series A
series V
Valves
Bypass valve pressure drop
MRS 116
1
1,30
3,40
3,40
1,70
2
1,40
3,80
3,80
1,90
3
4,10
4,10
2,20
4
2,70
6
4
Δp bar
Weights (kg)
Length
• MRS 116
• MRS 165
• MRS 166
• LMP 124
2
(dm3)
Volumes
Length
• MRS 116
• MRS 165
• MRS 166
• LMP 124
1
0,80
2,00
2,00
0,75
2
1,00
2,60
2,60
0,81
3
3,00
3,00
1,11
4
1,53
0
0
24
48
72
Flow rate l/min
MRS 165
6
4
Δp bar
MRS - LMP
Compatibility (to ISO 2943)
- Mineral oils
- Synthetic fluids
- Biodegradable fluids
2
0
0
60
120
180
Flow rate l/min
2
Filter sizing
Sizing data for single cartridge,
head at top
LMP 124 - Δp Housing
8
Δp Tot.
Δpc Filter housing
Δpe Filter element
Y Multiplication factor (see below)
Q l/min = flow rate
V1 = reference viscosity 30 mm2/s (cSt)
V2 = operating viscosity in mm2/s (cSt)
Δp Tot. = Δpc + Δpe
Δpe = Y : 1000 x Q x (V2/V1)
Δp bar
6
A>C
4
A>B
2
0,00
0
80
40
120
160
200
Flow rate l/min
Calculation example with HLP Mineral Oil
Variation in viscosity
Data:
Filter with in-line connections
Pressure
= 6 bar
Flow rate = 200 l/min
Viscosity
= 46 mm2/s (cSt)
Density
= 0,86 Kg/dm3
Filtration
= 10 μ absolute
With bypass valve
Valves
Bypass valve pressure drop
LMP 124
12
Δp bar
9
Practical example
Δpe Filter housing
6
Q
= 200 l/min
= 46 mm2/s (cSt)
V2
Pmax
= 6 bar
Filtration
= 10 μ absolute
Δp Tot. max = 0,4 bar (max. recommended value)
Δpe = (1,24 : 1000) x 200 x (46/30) = 0,37 bar
3
0
0
40
80
120
160
200
Flow rate l/min
Δpc Filter housing
Q tot = 200 l/min
Q1 to the tank = 150 l/min
Q2 to the pump = 50 l/min
Filter type - MRS 165 (see below housings pressure drop)
Δp Tot. max 1 – 1,6 bar = Δpc + Δpe
Δp Tot. = 0,59 (Q1) + 0,37 = 0,96 bar
Sized filter type:
MRS 165 2 F A G1 0 A10 S P01
Multiplication factor “Y” for definition of the
pressure drop of filter elements.
Reference viscosity 30 mm2/s
1,50
Absolute Filtration
Filter
Element
N Series
A 1 0
A 1 6
A 2 5
8,754
6,111
5,066
2,798
8,142
6,024
4,066
2,358
5,875
4,155
2,397
1,142
RS 116 1
2
5,12
2,22
4,33
1,87
3,85
1,22
RS 165 1
2
3
2,06
1,24
0,94
1,75
1,05
0,86
1,46
0,96
0,61
CU 110 1
2
3
4
Δp bar
1,00
Type
0,5
0
0
60
120
180
240
300
Flow rate l/min
3
Hy d r a ul i c s c h e me s
LEGEND
1 - Filter element
2 - Back-Pressure valve: opening pressure 0,5 bar ±10%
3 - Bypass valve: opening pressure 2,5 bar ±10%
4 - Depressurization valve
5 - Anti-Cavitation valve
6 - Safety filter element (wire mesh 60 μm)
M RS 116
Valves “A” option
Valves “B” option
Valves “C” option
Valves “D” option
IN
IN
IN
IN
IN
IN
IN
IN
1
1
1
1
1
1
1
1
6
6
6
6
OUT
OUT
3
3
OUT
OUT
3
3
4
4
2
2
OUT
OUT
3
3
2
2
2
2
OUT
OUT
3
3
5
5
4
4
5
5
2
2
Tank
Tank
3
3
Tank
Tank
Tank
Tank
Tank
Tank
Valves “E” option
Valves “F” option
Valves “G” option
Valves “H” option
IN
IN
IN
IN
IN
IN
IN
IN
1
1
1
1
3
3
6
6
1
1
3
3
4
4
2
2
6
6
OUT
OUT
OUT
OUT
OUT
OUT
1
1
3
3
6
6
6
6
2
2
2
2
OUT
OUT
5
5
4
4
5
5
2
2
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
MRS 16 5 - 166
Valves “B” option
Valves “A” option
Valves “D” option
Valves “C” option
IN
IN IN
IN IN
IN
IN
IN IN
IN IN
IN
IN
IN IN
IN IN
IN
IN
IN IN
IN IN
IN
1
1
1
1
1
1
1
1
OUT
OUT
3
3
OUT
OUT
6
6
OUT
OUT
3
3
2
2
OUT
OUT
4
4
3
3
2
2
OUT
OUT
2
2
6
6
OUT
OUT
3
3
5
5
OUT
OUT
OUT
OUT
4
4
5
5
2
2
Tank
Tank
Tank
Tank
Valves “E” option
Valves “F” option
6
6
OUT
OUT
3
3
2
2
IN
IN IN
IN IN
IN
1
1
6
6
OUT
OUT
3
3
1
1
6
6
OUT
OUT
OUT
OUT
4
4
2
2
Valves “H” option
IN
IN IN
IN IN
IN
1
1
1
1
Tank
Tank
Valves “G” option
IN
IN IN
IN IN
IN
IN
IN IN
IN IN
IN
3
3
Tank
Tank
OUT
OUT
3
3
6
6
5
5
2
2
4
4
5
5
2
2
Tank
Tank
4
Tank
Tank
Tank
Tank
OUT
OUT
OUT
OUT
OUT
OUT
Tank
Tank
Por t configuration
MRS 116
MRS 165
MRS 166
A
D1
D1
D1
B
B
D2
D2
C2
C1
A
Thread connections
Code
A
(IN)
B
(IN)
C1
(IN)
C2
(IN)
D1
(OUT)
D2
(OUT)
T
(Indicator port)
MRS
MRS
MRS
MRS
MRS
MRS
116
116
116
116
116
116
x
x
x
x
x
x
x
x
x
x
x
x
G1
G2
G3
G4
G5
G6
0
0
0
0
0
0
xxx
xxx
xxx
xxx
xxx
xxx
x
x
x
x
x
x
P01
P01
P01
P01
P01
P01
G 3/4”
G 1”
3/4” NPT
1” NPT
SAE 12
SAE 16
-
-
-
G 3/4”
G 1”
3/4” NPT
1” NPT
SAE 12
SAE 16
-
G 1/8”
G 1/8”
1/8” NPT
1/8” NPT
1/8” NPT
1/8” NPT
MRS
MRS
MRS
MRS
MRS
MRS
165
165
165
165
165
165
x
x
x
x
x
x
x
x
x
x
x
x
G1
G2
G3
G1
G2
G3
0
0
0
1
1
1
xxx
xxx
xxx
xxx
xxx
xxx
x
x
x
x
x
x
P01
P01
P01
P01
P01
P01
G 1 1/4”
1 1/4” NPT
SAE 20
G 1 1/4”
1 1/4” NPT
SAE 20
G 1 1/4”
1 1/4” NPT
SAE 20
-
-
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1/8”
1/8” NPT
1/8” NPT
G 1/8”
1/8” NPT
1/8” NPT
-
G 1 1/4”
1 1/4” NPT
SAE 20
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1”
1” NPT
SAE 16
G 1/8”
1/8” NPT
1/8” NPT
MRS 166 x x G1 1 xxx x P01
Hy d r a ul i c s c h e me s
LMP 124
Style C
LMP 124
Style C - D - E - F
CCC
Style E
LMP 124
CCC
Style G
LMP 124
CCC
A
C
Pump
B R et ur n
Ta n k
CCC
D.I.
D.I.
D.I.
CCC
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
BBB
LMP 124
CCC
BBB
Style G - H
CCC
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
AAA
Style
AAA D
LMP 124
CCC
CCC
BBB
AAA
BBB
Style
AAA F
LMP 124
CCC
D.I.
D.I.
D.I.
BBB
D.I.
D.I.
D.I.
CCC BBB
AAA
Style
AAA H
LMP 124
D.I.
D.I.
D.I.
CCC
A
C
Ta n k
B Ret ur n
Pump
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
D.I.
BBB
AAA
BBB
AAA
BBB
AAA
BBB
AAA
BBB
AAA
BBB
AAA
5
Dimensions
70
32
24
H1
MRS 116
24
D1
T
Return Line
Indicator port
105
A
IN
29
A/F 41
12
29
56
OUT
H
Ø 73
OUT
Ø 32
Seat for
Nylon exstension tube
with fast lock
32
A/F 26
T
Suction Line
Indicator port
56
121
R 5,5
138
Holes on the tank
MRS 116
M10
Filter
Length
H
mm
H1
mm
1
2
203
263
240
300
See page 5 to choose thread connections
6
Ø 74
114 - 116
MRS 165
25
T
Suction Line
Indicator port
35
64
D1
D2
H1
T
Return Line
Indicator port
OUT
85
80
133
OUT
35
38
IN
Flat
gasket
Ø 100
H
B
35
IN
OUT
A
M50 x 2
90
Holes on the tank
86
85
90
M10
86
90°
Ø 101
A/F 13
Ø 164 - 166
MRS 165
Filter
Length
H
mm
H1
mm
1
2
3
267
375
442
320
430
500
7
MRS 166
25
T
Suction Line
Indicator port
35
D1
D2
64
H1
T
Return Line
Indicator port
OUT
82
77
130
OUT
32
35
IN
O-Ring
Ø 100
H
B
IN
32
IN
OUT
90
52
C1
M50 x 2
C2
Holes on the tank
86
M10
85
90°
172
Ø 101
Ø 164 - 166
A/F 13
MRS 166
Filter
Length
H
mm
H1
mm
1
2
3
270
378
445
320
430
500
8
LMP 124
Indicator
port
28
37
24
32
OUT
20
OUT
Min. 70
H
92
IN
87
55
13 20
50
D
60
38
20
OUT
IN
OUT
LMP 124
Length
Filter
H
mm
1
2
3
4
182
215
265
365
Type
Connection
IN - OUT
Fixing holes
D
B
F
G 1”
SAE 16
M10 x depth 12 mm
3/8” UNC x depth 12 mm
9
Or der ing infor mation MRS 116 - 16 5 - 1 66
1
2
3
4a
5
6
7
8
9
116
165
166
1
2
3
A
C
G
A
B
A
G1
G3
G2
0
0
1
A16
A10
A25
S
S
S
P01
P01
P01
1
2
7
4b
9
116
165
165
1
2
3
A16
A10
A25
A
A
A
P01
P01
P01
Filter assembly
MRS
Example 1: MRS
Example 2: MRS
Example 3: MRS
Filter element
RS
Example 1: RS
Example 2: RS
Example 3: RS
1 - Size
5 - Standard connections
Filter
Filter element
116
116
G1
G4
165
165
G2
G5
166
165
G3
G6
MRS 116
See page 5 to choose
threaded connections
MRS 165 - 166
2 - Filter length
G1
116
1
2
165
1
2
3
166
1
2
3
G2
See page 5 to choose
threaded connections
G3
6 - Additional IN connections
3 - Valves option
A
E
B
F
C
G
D
H
See page 4
for “Hydraulic schemes”
0
(Not available for MRS 166)
1
(Not available for MRS 116)
See page 5 to choose threaded connections
7 - Filter element
4 - Seals
A10
A16
Inorganic microfibre 10 μ
A25
Absolute filtration
Inorganic
Microfibre
ßx (c)
≥ 1000
4a - Filter assembly
8 - Style
A
NBR - O-Ring on head
B
NBR - Flat gasket on head
V
FPM - O-Ring on head
D
FPM - Flat gasket on head
S
Standard
B
Suitable for tank side-wall mounting
applications (only for valves option A - B - E - F)
4b - Filter element
9 - Option
A
NBR
V
FPM
P01
Pxx
MP Filtri standard
On request
www.mpfiltri.com
MP Filtri - The filter functions as described in this bulletin are valid exclusively for original MP Filtri filter elements and replacement parts. All rights reserved
The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or
commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved.
10
Or deri ng infor mation LMP 1 24
Filter assembly
1
2
3
4
5
6
7
8
9
124
2
C
A
B
2
A10
N
P01
2
7
4
8
9
2
A10
A
N
P01
LMP
Example: LMP
Filter element
CU110
Example: CU110
1 - Size
6 - Indicator port
Filter
Filter element
1
124
110
2
3
2 - Filter length
4
1
2
No
Port G 1/8” switch
For pressure switch
Port G 1/4”
For pressure switch
Differential indicator port
7 - Filter element
3
4
A10
A16
A25
3 - Valves option
C
Absolute filtration
ßx (c)
≥ 1000
8 - Max filter element differential pressure
D
E
F
See page 5
for “Hydraulic schemes”
G
H
N
Δp 20 bar
9 - Option
P01
MP Filtri standard
Pxx
On request
4 - Filter seals
A
NBR
V
FPM
W
NBR (Compatible with fluid HFA, HFB, HFC)
On request
5 - Connection
LMP 124
Connection
Type
A-B-C
B
F
G 1”
SAE 16
www.mpfiltri.com
MP Filtri - The filter functions as described in this bulletin are valid exclusively for original MP Filtri filter elements and replacement parts. All rights reserved
The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or
commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved.
11
B a r o m et ri c i n d i c a to r s
Axial Pressure Gauge
BVA
RED
background
Ø 43
YELLOW
background
GREEN
background
Materials:
• Case:
• Window:
• Dial:
• Pointer:
• Pressure connection:
• Pressure element:
HYDRAULIC SYMBOL
Painted Steel
Clear plastic
Painted Steel
Painted Aluminium
Brass
Bourdon tub cu-alloy soft soldered
DYED RANGE
BVA25P01
GREEN BACKGROUND (from 0 to 2,5 bar)
Clean filter element
YELLOW BACKGROUND (from 2,5 to 3 bar)
Warning
RED BACKGROUND (from 3 to 10 bar)
Bypass
Technical data:
• Indicator type:
• Max working pressure:
R 1/8” - EN 10226
25
15
SQR 11
Axial pressure gauge
Static: 7 bar
Fluctuating: 6 bar
Short time: 10 bar
• Working temperature:
From -40°C to +60°C
• Compatibility with fluids: Mineral oils, Synthetic fluids
HFA, HFB, HFC fluids in according
to ISO 2943
• Accuracy class:
cl. 2.5
• Protection degree:
IP 31 in according to EN 60529
2
1
Ordering code: BLA25HA71P01
3
Pressure setting: 2,5 bar ±10%
BEA
77
Materials:
• Body:
• Internal parts:
• Seals:
HEX 27
Max tightening
torque: 25 Nm
Brass
Brass - Nylon
NBR
Technical data:
• Indicator type:
• Proof pressure:
• Compatibility with fluids:
10
Electrical data:
• Resistive load:
R 1/8” - EN 10226
• Electrical connections:
• Available Atex product
Ordering code: BEA25HA50P01
2
1
1
Electrical pressure indicator
40 bar
60 bar
Mineral oils, Synthetic fluids
to ISO 2943
2
3
3
ELECTRICAL SYMBOL
2
5 A / 14 VDC
4 A / 30 VDC
5 A / 125 VAC
5 A / 250 VAC
50 - EN 175301-803
II 1GD Ex ia IIC Tx Ex ia IIIC Tx°C X
1
N.O.
1
C
2
3
3
N.C.
BET
HYDRAULIC SYMBOL
Electrical Pressure Indicator
Nr. 2 male faston 6,3 x 0,8
N.O.
C
GREEN
LAMP
39
HEX 24
Max tightening
torque: 25 Nm
RED
LAMP
Technical data:
N.C.
• Indicator
type:
• Thermostat setting:
• Proof pressure:
R 1/8” - EN 10226
2
1
12
2
4
Brass
Brass - Nylon
HNBR
C
N.C.
9
Materials:
• Body:
• Internal parts:
N.O.
• Seals:
Electrical data:
• Resistive load:
1
RED
LAMP
GREEN
LAMP
1
1
2
3
Electrical pressure indicator with thermostat
30°C
4
10 bar
15 bar
to ISO 2943
0,5 A / 48 VDC
Faston 6,3 x 0,8
3
HYDRAULIC SYMBOL
Electrical Pressure Indicator
Ordering code: BET25HF05P01
2
1
2
3
2
1
3
3
ELECTRICAL SYMBOL
2
1
2
Thermal lockout
3
1
2
1
3
Va a c u m i n d i c a t o r s
VVA
HYDRAULIC SYMBOL
Axial Vacuum Gauge
RED
background
Ø 42
YELLOW
background
GREEN
background
Materials:
• Case:
• Window:
• Dial:
• Pointer:
• Pressure connection:
• Pressure element:
Painted Steel
Clear plastic
Painted Steel
Painted Aluminium
Brass
Bourdon tub Cu-alloy soft soldered
Technical data:
• Indicator type:
R 1/8” - EN 10226
25
18
SQR 14
Axial vacuum gauge
Static: 7 bar
Fluctuating: 6 bar
Short time: 10 bar
• Compatibility with fluids: Mineral oils, Synthetic fluids
to ISO 2943
• Accuracy class:
cl. 2.5
GRADUATED DISPLAY
GREEN BACKGROUND
(from 0 to -12 cmHg)
Clean filter element
YELLOW BACKGROUND
(from -12 to -18 cmHg)
Warning
GREEN BACKGROUND
(from -18 to -76 cmHg)
Bypass
Ordering code: VVB16P01
Connection: R 1/8” EN 10226
2
2
1
1
3
HYDRAULIC SYMBOL
77
Materials:
• Body:
• Internal parts:
• Seals:
12
HEX 27
Max tightening
torque: 25 Nm
R 1/8” - EN 10226
Ordering code: VEB21AA50P01
Brass
Brass - Nylon
NBR
Technical data:
• Indicator type:
• Setting pressure:
• Proof pressure:
Electrical data:
• Resistive load:
2
1
Electrical vacuum indicator
-0,21 bar ±10%
10 bar
15 bar
to ISO 2943
1
3
1
3
3
ELECTRICAL SYMBOL
2
N.O.
• Available Atex product
2
2
5 A / 14 VDC
4 A / 30 VDC
5 A / 125 VAC
5 A / 250 VAC
50 - EN 175301-803
II 1GD Ex ia IIC Tx Ex ia IIIC Tx°C X
1
C
2
1
Microprocessor
Electrical Vacuum Indicator
VEA - VEB
3
3
3
N.C.
Connection: R 1/8” EN 10226
2
4
GREEN
LAMP
RED
LAMP
1
GREEN
LAMP
N.O.
N.O.
1
C
C
2
N.C.
N.C.
3
RED
LAMP
3
4
CMP 0315 UK 001 C
13
New Headquarters:
MP FILTRI S.p.A. Italy
Via 1° Maggio, n. 3
20060 Pessano con Bornago
(Milan) Italy
Tel. +39.02/95703.1
Fax +39.02/95741497-95740188
email: [email protected]
www.mpfiltri.com
GREAT BRITAIN
MP FILTRI U.K. Ltd.
Bourton Industrial Park
Bourton on the Water
Gloucestershire GL54 2HQ UK
Phone: +44.01451-822522
Fax:
+44.01451-822282
www.hydraulicparticlecounter.com
www.mpfiltri.com
GERMANY
MP FILTRI Germany GmbH
Hans - Wilhelmi - Straße 2
DE-66386 St. Ingbert
Phone: +49.(0)6894-95652-0
Fax:
+49.(0)6894-95652-20
www.mpfiltri.com
FRANCE
MP FILTRI FRANCE Sas
Parc d’activités des Chanteraines
8 rue du Commandant d’Estienne
d’Orves, Immeuble D3
92396 Villeneuve la Garenne - France
Phone: +33(0)1.40.86.47.00
Fax:
+33(0)1.40.86.47.09
www.mpfiltri.com
USA
MP FILTRI USA Inc.
2055 Quaker Pointe Drive
Quakertown, PA 18951
Phone: +1.215-529-1300
Fax:
+1.215-529-1902
www.mpfiltriusa.com
CANADA
MP FILTRI CANADA Inc.
8831 Keele Street, Concord,
Ontario L4K 2N1, Canada
Phone: +1.905-303-1369
Fax:
+1.905-303-7256
www.mpfiltricanada.com
RUSSIAN FEDERATION
ITALFILTRI
Yuryevskiy Pereulok 13 a, Building 1
111020 Moscow, Russia
Phone/Fax: +7(495)220-94-60
www.mpfiltri.ru
CHINA
MP FILTRI (Shanghai) Co. Ltd.
1280 Lianxi Road, 8 Bld - 2 Floor
Shanghai, Pudong
201204 P.R. China
Phone: + 86.21-58919916
Fax: + 86.21-58919667
www.mpfiltri.com
INDIA
MP FILTRI INDIA Pvt. Ltd.
Plot-7F, Raj Pinnacle
Beside RMZ Centennial,
Brookefield Road, Whitefield,
Bangalore 560048 - India
Phone: +91-80-4147 7444/4146 1444
Fax: +91-80-41461888
www.mpfiltri.com

MRS + LMP - MP Filtri SpA

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