NHX 4000 2nd Generation NHX 5000 2nd Generation

Transcription

www.dmgmori.com
High-Precision, High-Speed Horizontal Machining Center
NHX 4000 2nd Generation
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications
NHX 4000 2nd Generation / NHX 5000 2nd Generation
High-precision Beyond Imagination
The NHX 4000 2nd Generation and NHX 5000 2nd Generation are general-purpose horizontal machining centers
enabling high-efficiency, continuous machining and mass production machining in various areas such as
the automotive and other mechanical fields. Both models are equipped with our latest spindle, the speedMASTER,
ensuring high-speed and stable high-precision machining with the thick, high-rigidity bed.
02
1
2
4
03
3
5
Automotive parts
1
Cylinder block
2
Gear box housing
3
Pump body
Motorcycle
4
Case
Construction machinery
5
Control valve
●
Figures in inches were converted from metric measurements.
Highlights
ê Machine Highlights
Others
Ultimate Machine Achieving High-speed and
High-precision
The NHX 4000 2nd Generation and NHX 5000 2nd Generation
ensure excellent rigidity while achieving the highest level of speed
and precision demanded of a horizontal machining center.
The ergonomically designed cover leads to outstanding operability
and beautiful form. The models are equipped with the new operating
system CELOS, which flexibly handles every conceivable scene in
production processes.
04
CELOS: Control Efficiency Lead Operation System
05
High speed
+ Rapid traverse rate <X, Y and Z axes>:
60 m/min (2,362.2 ipm)
+ Max. acceleration:
NHX 4000 <X, Y and Z axes> //
1.2 G {11.8 m/s2 (38.7 ft/s2)}
NHX 5000 <X- / Y- / Z-axis> //
1.0 / 1.2 / 0.9 [0.8＊1] G
{9.8 / 11.8 / 8.8 [7.8＊1] m/s2
(32.2 / 38.7 / 28.9 [25.6＊1] ft/s2)}
+ Cutting feedrate <X, Y and Z axes>:
60 m/min (2,362.2 ipm)＊2
[ ] Option
＊1 Pallet loading capacity 700 kg (1,540 lb.)
＊2 When using high-precision control (look-ahead control)
High rigidity
+ Thick, high-rigidity bed
+ The 3-point support structure ensures a
stable machine installation
+ Machining with shorter tools
High-precision equipment
+ High-resolution direct scale feedback
+ Draw-back function for through-spindle coolant
CELOS
+ Consistent administration, documentation and
visualization of order, process and machine data
+ Extension of functions possible by adding
applications, and high compatibility with existing
information infrastructure and software
Power-saving
+ Function for energy-saving and visualization of
the effect
Highlights
ê Line-up of Machines
Others
Choose the Best Model by Workpiece Size
The NHX 4000 2nd Generation and NHX 5000 2nd Generation are designed for a No. 40 taper spindle, suitable for
mass production of medium-sized workpieces. The NHX 4000 2nd Generation offers a pallet with a size of
400 × 400 mm (15.7 × 15.7 in.) and a max. loading capacity of 400 kg (880 lb.). The NHX 5000 2nd Generation
offers a pallet with a size of 500 × 500 mm (19.7 × 19.7 in.) and a max. loading capacity of 500 kg (1,100 lb.) as
standard, and up to 700 kg (1,540 lb.) as an option.
NHX 4000
Unbeatable cutting performance,
speed and accuracy
06
Siemens Control
NHX 4000
NHX 5000
Travel <X- / Y- / Z-axis>
mm (in.)
560 / 560 / 660 (22.0 / 22.0 / 26.0)
730 / 730 / 880 (28.7 / 28.7 / 34.6)
Max. workpiece height
mm (in.)
900 (35.4)＊1 [880 (34.6)＊2]
1,000 (39.4)
Max. workpiece swing diameter
mm (in.)
630 (24.8)
800 (31.4)
kg (lb.)
400 (880)
500 (1,100) [700 (1,540)]
2,680 × 4,181 (105.5 × 164.6)
3,078 × 4,784 (121.2 × 188.3)
Pallet loading capacity
Floor space <width × depth>
[ ] Option ＊1 Tap pallet ＊2 T-slot pallet
mm (in.)
NHX 5000
Highest rigidity with a robust bed,
large diameter spindle bearing and
powerful table / pallet
clamping force
07
MAPPS Control
MAPPS: Mori Advanced Programming Production System
Highlights
ê High Rigidity
Others
High-rigidity Structure Ensures Precise Machining
A robust bed is an essential machine structure for stable and high-quality
machining. The X- and Z-axis guideways are positioned to maximize the
rigidity of the bed, column and spindle. The entire structure is optimized
for increased performance in static and dynamic rigidity.
As a result, the models achieve the highest level of speed and accuracy
demanded of a horizontal machining center. The distance between
the spindle end face and the center of the pallet is short, so machining
can be done using short tools even near the center of the pallet.
This enables the models to deliver stable performance in
various types of machining.
08
1
High-rigidity bed
+ The stepped X-axis guideways allow for increased
cross-sectional inertia for superior rigidity
2
3-point support structure
+ 3-point support machine structure for easy horizontal adjustment
drastically reduces installation time
+ Not affected by ground conditions or gradual changes
3
Machining with shorter tools
+ The minimum distance between the spindle end face and the center
of the pallet is set to 70 mm (2.8 in.), which is 30 mm (1.2 in.) shorter
than the conventional model
4
Analysis optimization
+ Standard simulation for all products
+ Advanced optimization techniques
1
2
09
3
4
Highlights
ê High Precision
Others
Advanced Equipment Supports
High-precision Machining
In order to maintain stable machining accuracy, temperature rise of cooling fluid
has to be actively controlled. The NHX 4000 2nd Generation and
NHX 5000 2nd Generation use cooling jackets around the stator in
the spindle motor and the bearings. This forces cooling fluid to
circulate and prevents heat from spreading.
10
Direct scale feedback as standard
+ Superior precision with the Magnescale absolute linear measuring system featuring a standard resolution of 0.01 µm
+ High-resolution, magnetic measuring system
+ Resistance to oil and condensation due to a magnetic detection principle
+ Impact resistance of 450 m/s2 (17,716.5 in./s2)
+ Vibration resistance of 250 m/s2 (9,842.5 in./s2)
+ High-accuracy machining is ensured by a scale with the same thermal expansion rate as the cast iron machine structure
11
Draw-back function for through-spindle coolant
Coolant chiller (separate type) <option>
Increased coolant temperature causes
thermal displacement in the fixtures and
workpiece, affecting the machining accuracy
of the workpiece. Use this unit to prevent
the cutting coolant from heating up.
When using oil-based coolant, the coolant
temperature can become extremely high
even with the standard coolant pump,
so please be sure to select this unit.
Any remaining coolant in the spindle
is drawn back into the tank when the
coolant flow is stopped, which minimizes
the residue to ensure stable machining
accuracy.
When using oil-based coolant, please be
sure to consult with our sales representative.
+ Prevents coolant from adhering to the spindle taper during ATC
+ Machining with required accuracy of less than 20 µm
+ Prevents mounting errors and rust caused by chips
+ High-precision machining that requires a large amount of
high-pressure coolant
+ Prevents coolant from entering the magazine
●
This function is included in the through-spindle coolant specifications (option).
+ Machining that requires oil-based coolant
●
We cannot guarantee that this unit will completely control the coolant temperature.
It is designed to help prevent oil temperature increases.
Highlights
ê Spindle
Others
Next Generation spindle with Max speed up to
[20,000 min-1]
The speedMASTER, jointly developed with DMG MORI AG, is a new
motor spindle suitable for various types of machining from high-speed to
heavy-duty cutting. It is designed exclusively for a No. 40 taper spindle with
superior durability, cutting performance, speed and accuracy.
The speedMASTER employs a cartridge design which allows for shorter
replacement times and easy maintenance.
12
Sophisticated spindle labyrinth structure
+ The labyrinth structure has been enhanced, taking into account frequent use of
high-pressure coolant
+ Prevent coolant entry and improve spindle durability
Stable & lasting clamp force
+ Extended disk spring life allows the spindle to maintain long period consistent clamp
force on the tool
[ ] Option
Spindle speed torque / output diagrams
MAPPS
Siemens
Standard
Standard
15,000 min-1 // 21 / 16 kW (28.0 / 21.3 HP) //
111 N•m (81.9 ft・lbf)
30.7 kW <15%ED>
500
100
60
21 kW <S6 40% / 10 min>
16 kW <S1 100%>
320
26 kW<30 min>
T=95.5 N•m (70.4 ft•lbf) <cont> 18.2 kW <15 min>
18.5 kW <cont>
15 kW <cont>
10
3500
(winding
switchover point)
840
1
10
1000
100
2800
10
15.9
14
11.8
Torque (N•m)
T=115.9 N•m (85.5 ft•lbf) <15 min>
100
Output (kW)
Torque (N•m)
160
30
T=85 N•m (62.7 ft•lbf)
<S1 100%>
3700
(switching
speed star – delta)
10
2690
1800
5
20
10000
5000
15000
Spindle speed (min-1)
15
7.5
40
20
1
1500
80
T=111 N•m (81.9 ft•lbf)
<S6 40% / 10 min>
High torque (option)
15,000 min-1 // 46 / 30 kW (61.3 / 40 HP) //
200 N•m (147.5 ft・lbf)
26 kW <30 min>
500
100
320
22 kW <10%ED>
T=104 N•m (76.7 ft•lbf) <cont> 18.5 kW <15 min>
22 kW <cont>
15 kW <cont>
10
3410
(winding
switchover point)
840
1
10
2800
1000 1380
100
12500
10
15.9
14
12.7
Torque (N•m)
100
80
4300
(switching
2800
2200
5
20
High speed (option)
20,000 min-1 // 35 / 25 kW (46.7 / 33.3 HP) //
130 N•m (95.9 ft・lbf)
500
100
160
18.5 kW <15 min>
10
18.5 kW <cont>
15 kW <cont>
4000
(winding
switchover point)
1
10
950
100
1000
1650
3500
4500
10000
6500
6000
10
11.9
10.5
8.8
Torque (N•m)
T=86.8 N•m (64.0 ft•lbf) <cont>
Output (kW)
Torque (N•m)
T=221 N•m (163.0 ft•lbf) <10%ED>
100
15 kW <S6 40% / 10 min>
320
26 kW <30 min>
T=107 N•m (78.9 ft•lbf) <15 min>
80
35 kW
<S6 40% / 10 min>
DM- Nr. 3081384
60
30
T=130 N•m (95.9 ft•lbf)
<S6 40% / 10 min>
25 kW <S1 100%>
7.5
40
10
5700
(switching
1100
1
5
20
20000
2800
0.1
1250 2500 5000 10000 20000
Q43739A01
Spindle variations
Spindle variations
Max. spindle speed // Type of tool shank
Output (15%ED / 30 min / cont), Torque (10%ED)
Max. spindle speed // Type of tool shank
Output (S6 40% / 10 min), Torque (S6 40% / 10 min)
15,000 min-1 // BT40 [CAT40] [DIN40] [HSK-A63]
30.7 / 26 / 18.5 kW (40.9 / 34.7 / 24.7 HP), 207 N•m (152.7 ft・lbf)
21 / 16 kW (28.0 / 21.3 HP), 111 N•m (81.9 ft・lbf)
37 / 26 / 22 kW (50 / 34.7 / 30 HP), 250 N•m (184.4 ft・lbf)
46 / 30 kW (61.3 / 40 HP), 200 N•m (147.5 ft・lbf)
37 / 26 / 18.5 kW (50 / 34.7 / 24.7 HP), 221 N•m (163.0 ft・lbf)
35 / 25 kW (46.7 / 33.3 HP), 130 N•m (95.9 ft・lbf)
[ ] Option
15
T=86 N•m (63.4 ft•lbf)
<S1 100%>
20
12000
16000
0.1
15000
10000
Q43716A02
37 kW <15%ED>
9830
1250 2500 5000
7760
High speed (option)
22 kW <10%ED>
15
40
20,000 min-1 // 37 / 26 / 18.5 kW (50 / 34.7 / 24.7 HP) //
221 N•m (163.0 ft•lbf)
1000
30
7.5
10
10000
5000
15000
60
30 kW
<S1 100%>
T=130 N•m (95.9 ft•lbf)
<S1 100%>
20
1
DM- Nr. 3081383
46 kW <S6 40% / 10 min>
T=200 N•m (147.5 ft•lbf)
<S6 40% / 10 min>
160
T=128 N•m (94.4 ft•lbf) <15 min>
Output (kW)
Torque (N•m)
37 kW <15%ED>
0.1
15000
11590
10000
Q43724A01
High torque (option)
T=250 N•m
(184.4 ft•lbf) <10%ED>
9120
1250 2500 5000
15,000 min-1 // 37 / 26 / 22 kW (50 / 34.7 / 30 HP) //
250 N•m (184.4 ft•lbf)
1000
Output (kW)
18.2 kW <10%ED>
T=207 N•m (152.7 ft•lbf) <10%ED>
Output (kW)
1000
Output (kW)
15,000 min // 30.7 / 26 / 18.5 kW (40.9 / 34.7 / 24.7 HP) //
207 N•m (152.7 ft•lbf)
-1
[ ] Option
DM- Nr. 3081385
13
Highlights
ê Table
Others
High-precision with Minimum Indexing Angle of 0.001°
The optional rotary table uses a high-speed rotary axis drive system
DDM (Direct Drive Motor) that achieves zero backlash. The DDM transmits
the drive power directly to the rotary axis, delivering high performance in
machining that requires high-speed indexing and high-precision positioning.
14
DDM: Direct Drive Motor
Direct drive motor (option)
APC
Until now, gears have been used to transmit the drive power to the rotary axes,
but this drive system had a negative effect on drive speed and precision.
By transmitting the drive power to the rotary axes directly without using gears,
DDM offers outstanding transmission efficiency and high-speed feed.
DDM also achieves zero backlash for highest accuracy.
To provide a simple and strong machine, we have reduced the number of
components by 30%.
+ Pallet changing time＊1:
8.0 sec. (NHX 4000) / 9.0 [12.5＊2] sec. (NHX 5000)
+ High precision and repeatable clamping
+ High-speed rotation (B-axis max. rotational speed: 100 min-1)
+ High-precision indexing
[ ] Option
+ Less maintenance
＊1 When equipped with the auto-coupler, time taken to shut off / supply hydraulic pressure to the
fixture is not included.
+ Longer product life
NHX 4000
NHX 5000
Travel <X- / Y- / Z-axis>
mm (in.)
560 / 560 / 660 (22.0 / 22.0 / 26.0)
730 / 730 / 880 (28.7 / 28.7 / 34.6)
Pallet size
mm (in.)
400 × 400 (15.7 × 15.7)
500 × 500 (19.7 × 19.7)
400 (880)
500 (1,100) [700 (1,540)]
ø 800 (ø 31.4)
ø 630 (ø 24.8)
mm (in.)
900 (35.4)
Max. workpiece size
kg (lb.)
1000 (39.4)
1°indexing table
Minimum pallet indexing angle
Pallet indexing time (90°
)
1°
sec.
1.65＊1
Full 4th axis rotary
table: DDM (option)
0.001°
0.73＊2
[ ] Option ＊1 Including clamping and unclamping time ＊2 Including unclamping time ＊3 Pallet loading capacity 700 kg (1,540 lb.)
1°indexing table
1°
1.83＊1
[1.97＊1＊3]
Full 4th axis rotary
table: DDM (option)
0.001°
0.94＊2
15
Highlights
ê Tool Magazine
Others
Variety of Magazines
The smooth, high-speed indexing, ring type magazine (40-tool specification) is offered as standard. Three types of
magazines (ring type, chain type, and rack type) are available with a max. tool storage capacity of up to 240, so the
customers can choose the one that best suits their production needs.
+ Tool storage capacity (ring-type / chain-type / rack-type):
40 [60] tools / [120] tools / [180] [240] tools
+ Max. tool length: 450 mm (17.7 in.) <NHX 4000> / 550 mm (21.6 in.)＊1 <NHX 5000>
+ Max. tool mass: 12 kg (26.4 lb.)
+ Max. tool diameter: 170 mm (6.6 in.)＊2 <without adjacent tools> / 70 mm (2.7 in.) <with adjacent tools>
[ ] Option
＊1 Some pots in the rack type magazine have a maximum tool length of 500 mm (19.6 in.). Please contact our sales representative for details.
＊2 Chain-type, rack-type: ø 140 mm (ø 5.5 in.).
16
Reliable tool change
A maximum tool length exceeding the pallet size
The ATC arm equipped with a holding lever for securing a tool tightly
holds a long and heavy tool, offering reliable tool change.
For the conventional model with its maximum tool length being shorter
than the pallet, the table needs to reverse on the B-axis to perform deep
hole boring. As for the NHX 4000 2nd Generation and
NHX 5000 2nd Generation, the maximum tool length is set to
50 mm (2.0 in.) longer than the pallet. So deep hole boring up to the
maximum tool length is now possible without reversing the table.
It also contributes to reducing cutting time and achieving
high-precision machining.
+ Cut-to-cut (chip-to-chip):
2.2 sec. (NHX 4000) / 2.5 sec. (NHX 5000)
●
Depending on the arrangement of tools in the magazine, the cut-to-cut (chip-to-chip) time
may be longer.
+ Max. tool length: 450 mm (17.7 in.) <NHX 4000> /
550 mm (21.6 in.) <NHX 5000>
●
ATC: Auto Tool Changer
Depending on condition, machining may not always be possible.
17
Ring type (60 tools)
Highlights
ê Peripheral Equipment
Others
Peripheral Equipment for Maintaining
Ideal Machining Quality
We offer a variety of high-performance peripheral equipment according to customer needs and workpieces.
The external chip conveyor, for example, is equipped with the filter backwashing mechanism along with
the outstanding chip disposal, which enables processing of short and long chips in one conveyor.
Chip conveyor outside machine (rear discharge, drum filter type)
+ Regardless of shapes or materials, any types of chips including long / short chips can be
transferred using one conveyor
+ Suitable for discharging various types of chips
+ Tank capacity: 800 L (211.2 gal.)
+ Depth of tank: 400 mm (15.7 in.)
◎: Ideal ○: Suitable △: Consideration required
Workpiece material
and chip size
18
Rear discharge, drum filter type
Steel
Aluminum / non-ferrous metal
Cast iron
Long
Short
Powdery
○
◎
△
＊
Short
Powdery
○
△
Long
Short
Powdery
○
◎
△
＊
＊
＊ Depending on the size, some chips may pass through the drum filter and accumulate in the coolant tank. They could also affect
machining accuracy. It is recommended to consider installing a secondary filtration system if necessary.
●
[chip size guidelines] Powdery: minute particles / Short: chips 50 mm (2.0 in.) or less in length, bundles of chips ø 40 mm (ø 1.6 in.) or less /
Long: over 50 mm (2.0 in.)
●
The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending
on the amount of coolant, compatibility with machines, or the specifications required.
●
Be sure to select a chip conveyor that suits the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45
or higher), please consult with our sales representative.
●
Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales
representative.
Through-spindle coolant system (option)
+ Coolant to be supplied to the tip through the holes of the spindle and tool
+ Effective for chip removal, cooling of machining points and extension of tool life
●: Applicable −: Not applicable
Unit on coolant tank
Discharge pressure MPa (psi)
Installation space
<width × depth>
mm (in.)
Separate type
Center through
1.5 / 3.5 / 7.0 (217.5 / 507.5 / 1,015)
780 × 1,190 (30.7 × 46.9)
<High-pressure coolant system>
Not necessary
●
Water-soluble coolant
Coolant
Side through
Oil-based coolant
−
●＊
Coolant filtration accuracy µm
40
20
＊ Oil-based coolant may not be filtered appropriately depending on its viscosity. In such cases it is advisable to select
the high-pressure coolant unit (special option), which uses a ceramic backwashing filter in the filtration system
instead of a regular cyclone filter. Please contact our sales representative for details.
High-pressure coolant system
(unit on coolant tank)
Coolant
Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited.
If you have to use a flammable coolant for any reason, please consult with our sales representative.
DMQP (option)
The DMQP program is designed to certify peripherals that meet DMG MORI standards in quality,
performance and maintainability. DMQP provides customers with greater peace of mind.
We provide total service from proposal to delivery and maintenance of peripheral equipment with
outstanding quality, performance and maintainability.
Comprehensive support with machine + peripherals
DMQP
Through-spindle
coolant system
Coolant chiller
19
Machine
Mist collector
Service Center
Shower coolant
Washes chips off the machining chamber
walls & allows them to flow smoothly into
the center conveyor.
●
Shower coolant & spindle nozzle coolant operate at
the same time.
+ Qualified peripherals are arranged by DMG MORI
+ Toll-free phone support is available 24 hours a day, 365 days a year (Japan only)
●
For more details on DMQP items, please contact our sales representative.
DMQP: DMG MORI Qualified Products
Package (option)
Packages are available according to varieties of customers production forms.
<Example of packages>
+ Chip disposal package
+ Robot interface package
+ Through-spindle coolant system package
+ In-machine measuring system package
+ High accuracy package
Chip disposal groove (setup station)
Chip disposal channels are also included on the
setup station.
●
For more details on packages, please contact our sales representative.
Highlights
ê Improved Workability, Maintenance
Others
Cutting-edge Design ― Pursuit of Usability
The NHX Series is designed with the priority on operability. The models have larger windows to improve visibility
and take an ingenious approach to every part of the machine to enhance workability with a completely
workability-oriented concept. What s more, equipment including the hydraulic & pneumatic units are located
together at a easy-to-access location to ensure easy maintainability.
20
5
4
1
2
●
The photo shows CELOS with MAPPS Control.
3
1
Swivel-type operation panel
3
Improved access to the spindle and workpieces thanks to the touch
screen operation panel with a turning mechanism.
Centralized layout of devices
Peripherals requiring periodic maintenance are located in one place,
which contributes to improving operators work efficiency.
4
Replacement of spindle unit
By changing the spindle unit to a cartridge, which even includes
the rear bearings, we have dramatically reduced replacement time.
21
●
+ Swivel range: 110°
2
Setup station
With excellent access to the table and a wide door opening, setup
operations such as fixture adjustment can be done smoothly.
5
Display of Manuals
As well as viewing operation manuals on the CELOS screen, you
can perform full-text search with keyword and jump to links in the
same way as you do on a PC. This is particularly convenient when
searching for information during maintenance.
+ Distance to the center of the pallet:
385 mm (15.2 in.) <NHX 4000> / 510 mm (20.1 in.) <NHX 5000>
+ Distance from floor surface to pallet surface:
1,050 mm (41.3 in.) <NHX 4000> / 1,200 mm (47.2 in.) <NHX 5000>
+ Door opening:
650 mm (25.6 in.) <NHX 4000> / 825 mm (32.5 in.) <NHX 5000>
Highlights
Others
ê Cutting Test
Cutting Test
1
1
Tool
mm (in.)
ø 30 (ø 1.2) <4 flutes>
57.6 (3.5)
48 (2.9)
Width of cut
mm (in.)
30 (1.2)
30 (1.2)
Depth of cut
mm (in.)
30 (1.2)
25 (1.0)
Feedrate
2
min-1
265
265
64 (2.5)
64 (2.5)
ø 20 (ø 0.8) (4 flutes)
ø 20 (ø 0.8) (4 flutes)
67.2 (4.1)
67.2 (4.1)
mm/min (ipm)
Roughing end mill Material <JIS> : S45C＊1
Tool
Material removal rate
mm (in.)
mL/min (in3./min)
Width of cut
mm (in.)
20 (0.8)
20 (0.8)
Depth of cut
mm (in.)
35 (1.4)
35 (1.4)
Spindle speed
Feedrate
3
ø 30 (ø 1.2) <4 flutes>
mL/min (in3./min)
Spindle speed
22
NHX 5000
Roughing end mill Material <JIS> : S45C＊1
2
NHX 4000
3
min-1
mm/min (ipm)
400
400
96 (3.8)
96 (3.8)
HSS drill Material <JIS> : S45C＊1
Tool
Spindle speed
Feedrate
mm (in.)
ø 50 (ø 2.0)
mL/min (in3./min)
109.9 (6.7)
min-1
160
mm/min (ipm)
40 (1.6)
S45C: Carbon steel
＊1 1045, 1046(ANSI), C45, C45E, C45R(BS, DIN), 45(GB)
● The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained
due to differences in cutting conditions and environmental conditions during measurement.
JIS: Japanese Industrial Standard
Circularity data
NHX 4000
90°
Circularity: 1.8 µm (actual result)
Material <JIS> : A5052＊ <outer diameter: 50 mm (2.0 in.)>
Tool
180°
Filter: 1-50
0°
270°
20 μm
Spindle speed
Cutting feedrate
ø 16 mm (ø 0.6 in.) carbide end mill <4 flutes>
min-1
mm/min (ipm)
8,000
2,000 (78.7)
A5052: Aluminum
＊ 5052(ANSI), NS4(BS), AlMg2.5(DIN), 5A02(GB)
4
4
Tool
mm (in.)
ø 80 (ø 3.1) <7 flutes>
ø 80 (ø 3.1) <7 flutes>
739.2 (45.1)
739.2 (45.1)
mL/min (in3./min)
Width of cut
mm (in.)
64 (2.5)
64 (2.5)
Depth of cut
mm (in.)
5.5 (0.22)
5.5 (0.22)
Spindle speed
min-1
Feedrate
5
mm/min (ipm)
1,000
1,000
2,100 (82.7)
2,100 (82.7)
Face mill Material <JIS> : A5052＊2
Tool
mm (in.)
ø 80 (ø 3.1) <7 flutes>
mL/min (in3./min)
3,584 (218.6)
Width of cut
mm (in.)
64 (2.5)
Depth of cut
mm (in.)
3.5 (0.14)
Spindle speed
min-1
Feedrate
6
NHX 5000
Face mill Material <JIS> : S45C＊1
5
NHX 4000
6
12,000
mm/min (ipm)
16,000 (629.9)
23
Tap Material <JIS> : S45C＊1
M42 × P4.5
Tool
Spindle speed
min-1
Feedrate
76
mm/min (ipm)
342 (13.5)
S45C: Carbon steel A5052: Aluminum
＊1 1045, 1046(ANSI), C45, C45E, C45R(BS, DIN), 45(GB) ＊2 5052(ANSI), NS4(BS), AlMg2.5(DIN), 5A02(GB)
Residual vibration comparison
NHX 4000
10
8
8
6
6
Vibration amplitude (µm)
Vibration amplitude (µm)
Previous model
10
4
2
0
-2
4
2
0
-2
4
4
-6
-6
-8
-10
X-axis direction
0
0.2
0.4
0.6
0.8
Y-axis direction
1
Time (sec.)
1.2
1.4
-8
Z-axis direction
1.6
1.8
2
-10
X-axis direction
0
0.2
0.4
0.6
0.8
Y-axis direction
1
Time (sec.)
1.2
1.4
Z-axis direction
1.6
1.8
2
The model has drastically
improved acceleration while
keeping residual vibration
at the same level as the
conventional model.
With residual vibration
successfully suppressed, the
machine can promptly move
to the next process, which
contributes to shorter
non-cutting times.
Highlights
Others
ê Automation Solutions
Solutions Best Matched to Customers Needs
The NHX Series provides various solutions to diversifying production issues for customers. For example, three
types of transfer systems are offered according to the number of lots or workpiece types, followed by customized
solutions best for each customer.
1
RPP system (Round Pallet Pool System)
This system features outstanding space savings and
setup capabilities, and can hold more pallets per
unit area than any other pallet pool system.
NHX 5500
24
2
CPP system (Carrier Pallet Pool System)
With its simple construction provided in predefined
packages, this system is easy to introduce. For the
system configuration, the customer can select from
8 packages to provide the optimum specifications
for their needs.
NHX 5500
3
LPP system (Linear Pallet Pool System)
It is a system with a high level of automation, equipped
with multi-level pallet racks. The system construction
can also be customized however you wish, achieving
the optimum productivity and operation rate.
NHX 10000
●
The NHX Series machine can be incorporated into your existing CPP or LPP system for the NH Series machine.
●
The 60-tool specification (ring-type magazine) cannot be selected with the CPP, and LPP specifications.
●
Please contact our sales representative for details.
1
2
3
Characteristics of each system
Key points when selecting a system
RPP
CPP
LPP
1 unit
Up to 4 units
Up to 8 units
Number of workpiece setup stations
1 station
Up to
2 stations
Up to
5 stations
Number of pallet stations
4 stations
Up to
29 stations
Up to
99 stations
Number of pallet shelves
1 level
1 level
2 levels
Large
LPP
CPP
Production
size
RPP
Stand-alone
machines
Number of machines
Small
Small
Types of workpieces
machined
Large
RPP: Round Pallet Pool
CPP: Carrier Pallet Pool
LPP: Linear Pallet Pool
Applications＊
MCC-LPSⅢ (Linear Pallet Pool Control System)
+ Easy operation / management of
the pallet transfer system
+ Machining programs can be
managed and automatically
downloaded
+ Able to flexibly change
production priority in response
to urgent requests
＊ Not applicable with Siemens control.
MCC-TMS (The Tool Management System)
+ Improves the system operating
rate through highly efficient,
centralized tool management
+ Compatible with ID chips
+ Compatible with tool presetter
interface
25
Highlights
Others
ê CELOS
From the Idea to the Finished Product
CELOS from DMG MORI enables consistent administration, documentation and visualization of order, process and
machine data. CELOS can be extended with apps and is also compatible with your company s existing infrastructures
and programs.
CELOS APPs facilitate quick and
easy operation: three examples »»
JOB MANAGER
Systematic planning, administration
and preparation of work orders
+ Machine related creation and configuration
of new work orders
26
+ Structured storage of all production related
data and documents
+ Easy visualization of orders, including
NC program, equipment, etc.
JOB ASSISTANT
Process-defined orders
+ Menu guided set-up of the machine and
conversational processing of production orders
+ Reliable error prevention thanks to windowsbased assistance instructions with a mandatory
acknowledgement function
CAD-CAM VIEW
Visualize workpieces and improve program data
+ Direct remote access to external
CAD / CAM workstations
+ Central master data as basis
for component viewing
+ Immediate change options for machining steps,
NC programs and CAM strategies,
directly in the CNC system
APP menu:
Central access to all available
applications
ERGOline operation
panel with 21.5-inch
multi-touch screen and
NC unit from
Mitsubishi Electric
or Siemens
STANDARD
Standard user interfaces for all new high
technology machines from DMG MORI
CONSISTENT
Consistent administration, documentation and
visualization of order, process and machine data
COMPATIBLE
Compatible with PPS and ERP systems
Can be networked with CAD / CAM products
Open to trendsetting CELOS APP extensions
PPS: Production Planning and Scheduling System
ERP: Enterprise Resource Planning
●
27
Highlights
Others
ê MAPPS V / Siemens
High-Performance Operating Systems
MAPPSⅤ is a high-performance, smart operation system mounted on CELOS.
It enables operators to easily control machine operation with touch operation.
Siemens 840D solutionline: This powerful state-of-the art operating system
with a variety of functions as standard will ensure optimal productivity.
28
The 6-window display
provides access to
a variety of information
at the same time »»
The screen
combinations can be
freely customized »»
●
29
Siemens 840D
solutionline
MAPPS V
+ Highly simplified interactive programming
+ User memory area with large capacity of
6 GB as standard
+ SINUMERIK Operate new user interface
+ ATC＊, 3D quickSET＊
+ Fast block processing time of approx. 0.6 ms
+ Look-ahead function for up to 150 NC blocks
(capable of parameterisation)
+ Graphic simulation of the machining process
with overhead view, triple-plane display
and 3D display; synchronised display
during the machining process
+ 3D machining, optional 3D tool correction via
the surface normal vector
＊ Option
+ Equipped with simple and easy-to-follow
conversational programming function
+ Quick access to necessary information in
manual data by searching function
+ Two multi-touch panels
+ 3D machining simulation for easy geometry
check
+ 6-window display for checking necessary
machine information all at once
+ Improved setups by displaying necessary
machine information according to operation
Highlights
Others
▶　Power-saving
▶　Tool
Restrictions
Reduction in Environmental
Burden
To conserve limited resources and protect
global environment. The NHX Series pursues
a high environmental performance
that is required of machine tools.
When the latest DMG MORI horizontal machining center
NHX 4000 2nd Generation and the SH-403 manufactured in 2002
are compared, the annual power consumption can be reduced by
approximately 34% ＊ .
＊ The effect indicated above may not be achieved depending on the machines, cutting conditions,
environmental conditions at measurement.
Power-saving Functions
+ Inverter-controlled coolant supply
+ If the screen is not touched for a certain amount of time and NC
operation is not being performed, power is cut off to the servo
motor, the spindle, the coolant pump and the chip conveyor,
thereby saving energy
30
+ The latest, energy-efficient components with low power
consumption and LED lighting are employed
+ The positioning speed is automatically adjusted in accordance
with the spindle acceleration / deceleration time to achieve
optimal acceleration / deceleration control
Energy-saving Setting and Visualization of Energy-saving Effect＊
+ The energy-saving application enables visualization of
the energy-saving effect
+ The running time, power consumption, and CO2 emission
statuses are displayed individually
Running time
＊ Available as an option for CELOS with Siemens control.
Reduced Cycle Times
+ The next M-code command can be specified before the previous
command is completed. This enables multiple operations to be
overlapped, resulting in shorter cycle times
+ The number of pecking operations in a deep hole drilling cycle is
automatically controlled according to the cutting load, shortening
the machining time
●
The photo shows CELOS with MAPPS Control. CELOS: Control Efficiency Lead Operation System
Tool Restrictions
øB
ø 70 (ø 2.7)
50°
mm (in.)
40-tool specifications (ring-type), 60-tool specifications (ring-type) <option>
øB
A
Gauge line
A
38 (1.4)
øB
ø 140 (ø 5.5)
Type of tool shank
MAS
Max. tool length L
mm (in.)
Max. tool dia.
mm (in.)
Tool limitation A
L
Tool limitation B
Gauge line
L
CAT
DIN
HSK-A63
Without adjacent tools
450 (17.7)＊1, 550 (21.6)＊2
A
70 (2.7)＊3, 170 (6.6)＊4
38 (1.4)
mm (in.)
Gauge
line
32 (1.2)
34.925 (1.375)
35 (1.3)
42 (1.6)
mm (in.)
63 (2.4)
44.425 (1.74)
50 (1.9)
53 (2.0)
Max. tool mass
kg (lb.)
12 (26.4)
Max. tool mass moment
<from spindle gauge line>
N・m
(ft・lbf)
7.84 (5.7)
ø1
(øø 70
61.
(ø 67)0
6.6
)
31
ø 170
(ø
6.6)
ø 17
0
(ø 6.6)
＊1 NHX 4000 ＊2 NHX 5000 ＊3 With adjacent tools ＊4 Without adjacent tools
øB
Gauge line
ø 140 (ø 5.5)
øB
ø 70 (ø 2.7)
50°
A
Without adjacentL tools
50°
mm (in.)
A
A
Gauge line
L
øB
ø 140 (ø 5.5)
Type of tool shank
MAS
CAT
DIN
HSK-A63
450 (17.7)＊1, 550 (21.6)＊2
Max. tool length L
mm (in.)
Max. tool dia.
mm (in.)
A
Tool limitation A
mm (in.)
32 (1.2)
Gauge
line
34.925 (1.375)
35 (1.3)
42 (1.6)
mm (in.)
63 (2.4)
44.425 (1.74)
50 (1.9)
53 (2.0)
Tool limitation B
L
kg (lb.)
12 (26.4)
N・m
(ft・lbf)
7.84 (5.7)
0
ø 14 )
.5
(ø 5
0
ø 14 )
0
ø(ø14
5.5
(ø 5.5)
ø 140
(ø 5.5)
0 (ø
ø
(ø 70
2.7
)
ø
(ø 70
2.7
)
ø 140
(ø 5.5)
ø 140
(ø 5.5)
ø 140
(ø 5.5)
ø 140
(ø 5.5)
ø7
2.7
)
øø 770
0 ((øø
22..77)
)
øø 7
700 (ø
(ø 22.
.77))
ø
ø 770 (ø 2
0 ( .7)
ø 70 ø 2.7
ø 7 (ø 2.7)
0 (ø
)
2.7
)
ø 70
(ø 2.7
)
ø
(ø 70
2.7
)
ø
(ø 70
2.7
)
0
ø 7 2.7)
(ø
0
ø 7 2.7)
(ø
0(
ø2
.7)
ø
ø 770
0 ((ø 2
ø 2 .7
øø 7
.7 )
700 (ø )
(ø 2.7
2.7 )
øø 7
)
700 (
(øø 2
2..77)
ø
)
ø 770
(
0 (ø 2
ø 2 .7)
.
7
)
ø 7ø 70
0 ( (ø 2
ø 2 .7
.7) )
ø7
0(
ø2
.7)
0
0
14 .5) 14 .5)
5 ø 5
(ø
(ø
ø 140
(ø 5.5
)
ø 140
(ø 5.5
)
ø 14
0
(ø 5
.5)
ø 14
0
(ø 5
)
ø 14.5
0
(ø 5.5
)
ø 140
(ø 5.5
)
ø 140
(ø 5.5
)
ø 140
(ø 5.5
ø 140)
(ø 5.5)
ø 140
(ø 5.5)
40 ) 40 )
ø 1 5.5 ø 1 5.5
(ø
(ø
ø
40
ø 1 .5)
(ø 5
40
ø 1 .5)
(ø 5
ø7
Without adjacent tools
70 (2.7)＊3, 140 (5.5)＊4
Max. tool mass
0
ø 7 .7)
2
(ø )
2
0.7
ø(ø7 .7)
0
ø 7 (ø 2 )
.77)
ø 22.
0 ((ø
øø 770
.7))
22.7
((øø
700
øø7
.7)
ø2 0
0 ( ø 7 2.7)
ø7
(ø
70
ø 2.7)
(ø
)
2.7
2.7)
ø 70 (ø
0 (ø
ø7
.7))
2.7
ø2
0 ((ø
70
ø
ø7
.7))
(ø 2
2.7
70
0 (ø
ø
ø7
.7))
(ø 22.7
700 (ø
øø 7
)
7)
2..7
0 ((øø 2
øø 770
)
2.7
0 (ø
ø7
0
0
ø 7 .7) ø 7 .7)
2
2
(ø
(ø
Gauge line
L
50°
ø 70 (ø 2.7)
With adjacent tools
76.2 76.2
(3.0) (3.0)
With adjacent tools
Do not use the pots maked with × ,
because they cause interference.
øB
50°
ø 70 (ø 2.7)
120-tool specifications (chain-type) <option>
70 70
ø 1 ø6.16)6.6)
(ø (ø
ø 170 (ø 6.6)
50°
ø
ø
(ø 70 (ø 70
2.7
2.7
)
)
L
ø
ø
(ø 70 (ø 70
2.7
2.7
)
)
ø 170 (ø 6.6)
ø
70
ø (ø
70 2
ø7
(ø .7)
0(
2.
ø7 ø
7)
0 ( 2.7
ø2 )
ø7
.7)
0 (ø
2
ø7
0 (ø .7)
2.7
ø 70
)
(ø 2
.7)
ø 70
(ø 2
.7)
ø 70 (ø
2.7)
ø 70 (ø
2.7)
ø 70 (ø 2.
7)
ø 70 (ø 2.
7)
ø 140 (ø 5.5)
øB
ø 70 (ø 2.7)
50°
50°
With adjacent tools
(ø7)2.7)
702.
ø 70ø (ø
Gauge line
.7) .7)
(ø 2(ø 2
ø 70ø 70
A
Without adjacent Ltools
) )
2.7 2.7
0 (ø0 (ø
ø7ø7
.7) .7)
ø2 ø2
0( 0(
ø7 ø7
With adjacent tools
40
40
ø 1 .5)
ø 1 5.5)
(ø 5
(ø
0
14 )
40 )
øDo
not
they cause interference.
.5 use the pots maked with ×
ø 1, because
5.5
(ø 5
(ø
Q81147A01
●
Irregular shaped tools, such as a boring bar, may be used even if the diameter exceeds the maximum tool diameter.
Highlights
Others
▶　Tool
Restrictions
▶　General
View
50°
mm (in.)
øB
ø 70 (ø 2.7)
Tool Restrictions
180-tool specifications (rack-type) <option>
Column 1-4, 5-6
With adjacent tools
Column 5-6
øB
121
91
61
31
1
155
125
95
65
35
5
160
130 100
70
40
10
165
166
135 105
136 106
75
76
45
46
15
16
167
137 107
77
47
17
170
140 110
80
50
ø 70
20 (ø 2.7)
175
145 115
85
55
25
A
Gauge line
Gauge line
L
øB
50°
ø 140 (ø 5.5)
151
A
L
501
502
Type of tool shank
MAS
CAT
DIN
HSK-A63
mm (in.)
Max. tool dia.
mm (in.)
A
mm (in.)
32line
(1.2)
Gauge
34.925 (1.375)
35 (1.3)
42 (1.6)
mm (in.)
63 (2.4)
44.425 (1.74)
50 (1.9)
53 (2.0)
L
Tool limitation B
503
450 (17.7)＊1, 550 (21.6), 500 (19.6) <at ＊part>＊2
Max. tool length L
Tool limitation A
32
ø 140 (ø 5.5)
øB
ø 70 (ø 2.7)
50°
50°
A
Gauge line
504
70 (2.7)＊3, 140 (5.5)＊4
Max. tool mass
kg (lb.)
12 (26.4)
N・m
(ft・lbf)
7.84 (5.7)
505
ø 140
(ø 5.5)
6
90
150 120
＊＊
＊＊
5
4
60
30
＊＊
3
2
1
If you attach a tool with a diameter larger than ø 70 mm (ø 2.7 in.) in the fifth or sixth
column in the rack, you may not be able to attach tools to the adjacent tool pots.
50°
mm (in.)
øB
ø 70 (ø 2.7)
180
＊
240-tool specifications (rack-type) <option>
Column 1-7, 8
With adjacent tools
Column 8
øB
211
181
151
121
91
61
31
1
215
185
155
125
95
65
35
5
220
190
160
130
100
70
40
10
225
226
195
196
165
166
135
136
105
106
75
76
45
46
15
16
227
197
167
137
107
77
47
17
230
200
170
140
110
80
50
20
235
205
175
145
115
85
55
25
210
180
＊
6
A
Gauge line
L
A
Gauge line
L
øB
50°
ø 140 (ø 5.5)
Gauge line
ø 140 (ø 5.5)
øB
ø 70 (ø 2.7)
50°
50°
A
501
502
Type of tool shank
MAS
Max. tool length L
mm (in.)
Max. tool dia.
mm (in.)
Tool limitation A
L
Tool limitation B
CAT
DIN
HSK-A63
450 (17.7)＊1, 550 (21.6), 500 (19.6) <at ＊part>＊2
A
505
mm (in.)
32line
(1.2)
Gauge
34.925 (1.375)
35 (1.3)
42 (1.6)
mm (in.)
63 (2.4)
44.425 (1.74)
50 (1.9)
53 (2.0)
kg (lb.)
12 (26.4)
N・m
(ft・lbf)
7.84 (5.7)
ø 70
(ø 2.7)
504
70 (2.7)＊3, 140 (5.5)＊4
Max. tool mass
503
ø 140
(ø 5.5)
240
＊＊
8
7
150
＊
5
120
＊
4
90
＊
3
60
＊
2
30
＊
1
If you attach a tool with a diameter larger than ø 70 mm (ø 2.7 in.) in the eighth
column in the rack, you may not be able to attach tools to the adjacent tool pots.
Q81147A01
●
Irregular shaped tools, such as a boring bar, may be used even if the diameter exceeds the maximum tool diameter.
General View
mm (in.)
NHX 4000
Plan view
2694 (106.1)
<Signal light specifications (option)>
Front view
H
W1
●
Q55607B03
Q55595B01
4181 (164.6)
W2
The diagrams show the 40-, 60-tool specifications.
NHX 4000
Height
Width
H
Tool storage capacity
W1
Depth
W2
Ring-type: 40 [60]
MAPPS
Siemens
MAPPS
Siemens
2,540 (100.0)
2,592 (102.0)
2,680 (105.5)
2,725 (107.3)
2,938 (115.7)
Chain-type: [120]
3,049 (120.0)
3,091 (121.7)
3,136 (123.5)
3,349 (131.9)
Rack-type: [180] [240]
3,310 (130.3)
3,873 (152.5)
3,918 (154.3)
4,131 (162.6)
[ ] Option
4,181 (164.6)
mm (in.)
NHX 5000
Plan view
2954 (116.3)
<Signal light specifications (option)>
Front view
H
W1
●
Q55608B02
Q55596B01
4784 (188.3)
W2
The diagrams show the 40-, 60-tool specifications.
NHX 5000
Height
Width
H
W1
Depth
W2
Ring-type: 40 [60]
MAPPS
Siemens
MAPPS
Siemens
2,852 (112.3)
2,906 (114.4)
3,078 (121.2)
3,123 (123.0)
3,259 (128.3)
Chain-type: [120]
3,049 (120.0)
3,391 (133.5)
3,436 (135.3)
3,574 (140.7)
Rack-type: [180] [240]
3,310 (130.3)
4,173 (164.3)
4,218 (166.1)
4,356 (171.5)
[ ] Option
4,784 (188.3)
33
Highlights
Others
▶　Numerical
Control Unit Specifications
●: Standard
Numerical Control Unit Specifications
○: Option
−: Not applicable
M730UM
MAPPS
SINUMERIK
840D sl
Siemens
Controlled axes
Controlled axes
X, Y, Z, B
●
●
Simultaneously controlled axes
4 axes
●
●
Least input increment
0.001 mm (0.0001 in.)
●
●
Max. command value
±99,999.999 mm (9,999.9999 in.)
●
●
Inch / metric conversion
●
●
Machine lock
●
−
Overtravel
●
●
Load monitor function
●
●
Stored stroke check 2, 3
○
●
Programming resolution multiplied by 1/10
○
●
Dry run
●
●
Single block
●
●
●
●
●
●
●
●
Z-axis neglect
●
●
Synchronous peck tapping
●
●
Sequence number comparison and stop
●
−
Program restart
○
●
Manual handle interruption
○
●
Nano interpolation
●
●
Positioning
●
●
Exact stop mode
●
●
Tapping mode
●
●
Cutting mode
●
●
Exact stop
●
●
●
●
Reference position return
●
●
Reference position return check
●
−
Return from reference position
●
−
−
Operation
Jog feed
0−5,000 mm/min (0−197.0 ipm) <20 steps>
Manual reference position return
34
Manual pulse handle feed
Manual pulse generator:
1 unit × 1, × 10, × 50, × 100 (per pulse)
Interpolation functions
Helical interpolation
Optional 2 axes and other 1 axis
2nd reference position return
●
Polar coordinate interpolation
○
●
Cylindrical interpolation
○
●
Involute interpolation
○
○
External high-speed skip (installation of high-speed skip terminal)
○
●
Spiral / conical interpolation
○
●
SSS control
○
●
Threading, synchronous cutting / Feed per revolution
○
●
Spindle C-axis function (consultation is required if orbit machining or hale machining needs to be performed)
○
○
●: Standard
○: Option
−: Not applicable
MAPPS
SINUMERIK
840D sl
Siemens
Max. 60,000 mm/min (2,362.2 ipm)
●
●
1−60,000 mm/min (0.01−2,362.2 ipm)
{when using high-precision control <look-ahead control>}
●
●
F0−100% (20 steps)
M730UM
Feed functions
Rapid traverse rate
Cutting feedrate
●
●
Feed per minute
●
●
Tangential speed constant control
●
●
0−200% (10% increments)
●
−
Rapid traverse override
Feedrate override
−
●
Override cancel
●
○
High-precision control (look-ahead control)
●
●
Inverse time feed
○
●
High-speed and high-precision control Ⅰ (AI contour control)
○
●
High-speed and high-precision control Ⅱ (high-precision contour control)
○
●
One-digit F code feed
○
−
○
○
●
●
F1−F9
Small-hole peck drilling cycle (the arbor with the overload torque detection function must be attached)
35
Program input
Optional block skip
○
●
Max. command value
±8 digits
●
●
Program display
32 arbitrary characters
(specify 8 or less numerical characters for the subprograms)
●
●
●
●
●
−
Diameter / radius programming
●
●
Plane selection
●
●
Rotary axis designation
●
●
Rotary axis roll-over
●
●
Coordinate system setting
●
●
Automatic coordinate system setting
●
●
Workpiece coordinate system
●
●
Workpiece coordinate system preset
○
●
48 sets
○
●
300 sets
○
●
●
●
Addition of optional block skip
Absolute / incremental programming
Decimal point programming
Additional workpiece coordinate systems
Decimal point programming or electronic calculator type
decimal point programming can be set using parameters
Programmable data input
●
●
Hole machining canned cycle
●
●
Programmable mirror image
●
●
200 variables (#100−#199, #500−#599)
●
●
300 variables (#100−#199, #500−#699)
○
●
600 variables (#100−#199, #500−#999)
○
●
○
●
Sub-program call
Custom macro common variables <in total>
Workpiece position compensation for rotary axis
●
The information in this catalog is valid as of August 2015.
Up to 8 nestings
Highlights
Others
▶　Numerical
Control Unit Specifications
●: Standard
Numerical Control Unit Specifications
○: Option
−: Not applicable
MAPPS
SINUMERIK
840D sl
Siemens
Optional chamfering / corner R
○
●
3-D coordinate conversion
○
●
Polar coordinate command
○
●
Interruption type custom macro
○
●
Scaling
○
●
Coordinate system rotation
○
●
Tilted working plane command
○
○
MORI-POST advanced mode <MAPPS>
○
−
M730UM
Program input
High-speed canned cycle <MAPPS>
○＊1
−
DXF import function
○
●
Islands, open pockets
○＊1
●
●
●
Miscellaneous function / Spindle speed function
Miscellaneous function (M function)
4-digit M code
●
−
5-digit S code
●
●
●
−
−
●
Spindle orientation
●
●
Synchronous tapping
●
●
Auxiliary function lock
Spindle speed function (S function)
36
Spindle speed override
Tool function / Tool offset function
Tool function (T function)
8-digit T code
●
●
Number of tool offsets
200 sets (diameter ＋ length = 1 set, number of offsets indicates
that diameter and length are displayed separately)
●
●
400 sets
○
●
999 sets
○
●
D/H code, geometry / wear
●
●
Tool length offset
●
●
Cutter radius offset
●
●
Tool position offset
●
●
Tool management system
●
●
Backlash compensation
●
●
Rapid traverse / cutting feed backlash compensation
●
−
Stored pitch error compensation
●
●
Interpolation type pitch error compensation
●
●
Background editing
●
●
Undo / Redo function
●
●
Line number display
●
●
Status display
●
●
Clock function
●
●
Number of tool offsets <in total>
Tool offset memory C
Mechanical error compensation
Editing
Operation and display
●: Standard
○: Option
−: Not applicable
M730UM
MAPPS
SINUMERIK
840D sl
Siemens
Operation and display
●
●
●
●
Parameter setting display
●
●
Message list display
●
●
●
●
Message history display
●
●
Running time / Parts count display
●
●
Actual cutting feedrate display
●
●
●
●
●
●
Current position display
Program comment display
Sensor information display
Operating monitor screen
48 characters
Power consumption
Load meter display etc.
Trouble shooting
Self-diagnosis
Includes alarm display, I/O signal diagnosis and ladder diagram
●
●＊2
Operation panel: display section
21.5-inch ＋ 15.6-inch TFT color LCD
●
●
○
−
Multi-counter display <MAPPS>
I/O functions and units
I/O interface
6 GB Program storage area (Siemens: 4 GB)
<storage area for user data including NC program>
＊1 For Europe, this specification is provided as standard.
＊2 All other but no ladder diagram.
＊3 Adopter is attached. (24 V power source required)
● The information in this catalog is valid as of August 2015.
Network drive
●
●
USB
●
●
RS-232C＊3
○
○
Files up to 10 MB in size can be edited
(number of registerable programs: Max. 1,000 programs)
●
●
37
Highlights
Others
▶　Machine
Specifications
NHX 4000
NHX 5000
Travel
X-axis travel <longitudinal movement of saddle>
mm (in.)
560 (22.0)
730 (28.7)
Y-axis travel <vertical movement of spindle head>
mm (in.)
560 (22.0)
730 (28.7)
Z-axis travel <cross movement of pallet>
mm (in.)
660 (26.0)
880 (34.6)
Distance from pallet surface to spindle center
mm (in.)
80ー640 (3.1ー25.2)
[T-slot: 60ー620 (2.4ー24.4)]
80ー810 (3.1ー31.9)
Distance from pallet center to spindle gauge plane
mm (in.)
70ー730 (2.8ー28.7)
70ー950 (2.8ー37.4)
Distance from floor surface to pallet surface
mm (in.)
1,050 (41.3) [T-slot: 1,070 (42.1)]
1,200 (47.2)
Pallet working surface
mm (in.)
400 × 400 (15.7 × 15.7)
500 × 500 (19.7 × 19.7)
Pallet
kg (lb.)
400 (880)
500 (1,100) [700 (1,540)]
Max. workpiece swing diameter
mm (in.)
630 (24.8)
800 (31.4)
Max. workpiece height
mm (in.)
Tap pallet: 900 (35.4)
[T-slot pallet: 880 (34.6)]
1,000 (39.4)
M16 (1/2-13 UNC) Tap: 24 holes
Pitch 80 mm (31/8 in.)
M16 (1/2-13 UNC) Tap: 24 holes
Pitch 100 mm (4 in.)
Pallet surface configuration
38
1°[0.001°<full 4th axis rotary table>]
Minimum pallet indexing angle
Pallet indexing time (90°
)
s
1.65 <1°indexing>
[0.73＊2 <full 4th axis rotary table>]
1.83＊1 [1.97＊1＊3] <1°indexing>,
[0.94＊2] <full 4th axis rotary table>
＊1
Spindle
Max. spindle speed
min–1
15,000 [15,000 <high torque>] [20,000 <high speed>]
Number of spindle speed ranges
2
Type of spindle taper hole
No. 40
Spindle bearing inner diameter
mm (in.)
80 (3.1)
Feedrate
Rapid traverse rate
mm/min (ipm)
Feedrate
mm/min (ipm)
Jog feedrate
X, Y, Z: 60,000 (2,362.2)
X, Y, Z: 0ー60,000 (0ー2,362.2)
{when using high-precision control <look-ahead control>}
MAPPS
mm/min (ipm)
0ー5,000 (0ー197.0) <20 steps>
Siemens
mm/min (ipm)
0ー2,000 (0ー78.7)
ATC
Type of tool shank
BT40＊4 [CAT40] [DIN40] [HSK-A63]
DMG MORI 90°type
[45°(MAS-Ⅰ)] [60°(MAS-Ⅱ)] [DIN] [Special (center through)]
Type of retention knob
Ring-type: 40 [60] Chain-type: [120] Rack-type: [180] [240]
Max. tool diameter <with adjacent tools>
mm (in.)
70 (2.7)
Max. tool diameter <without adjacent tools>
mm (in.)
170 (6.6): ring-type [140 (5.5): chain-type, rack-type]
Max. tool length
mm (in.)
Max. tool mass
Max. tool mass moment <from spindle gauge line>
550 (21.6)＊5
12 (26.4)
N・m (ft・lbf)
7.84 (5.78)＊6
Technical memory random: 40 [60] tools <ring-type>
Fixed address, shorter route access: [120 tools <chain-type>]
Fixed address: [180, 240 tools <rack-type>]
Method of tool selection
Tool changing time
450 (17.7)
kg (lb.)
Cut-to-cut
<MAS>
(chip-to-chip)
s
2.2: 40 tools <ring-type>
2.5: 40 tools <ring-type>
NHX 4000
NHX 5000
APC
Number of pallets
2
Method of pallet change
Turn-type
Pallet changing time＊7
s
8.0
9.0 [12.5＊3]
Motor
Spindle drive motor
<MAPPS>
Feed motor
<MAPPS>
Spindle drive motor
<Siemens>
Feed motor
<Siemens>
15,000 min-1
kW (HP)
15,000 min-1 <high torque>
kW (HP)
[37 / 26 / 22 (50 / 34.7 / 30) <15%ED / 30 min / cont>]
20,000 min-1 <high speed>
kW (HP)
[37 / 26 / 18.5 (50 / 34.7 / 24.7) <15%ED / 30 min / cont>]
X / Y / Z axes
kW (HP)
B axis
kW (HP)
15,000 min-1
kW (HP)
30.7 / 26 / 18.5 (40.9 / 34.7 / 24.7) <15%ED / 30 min / cont>
3.5 / 3.5 / 3.5 (4.7 / 4.7 / 4.7)
3.0 (4.0) [3.5 (4.7) <full 4th axis rotary table>]
21 / 16 (28.0 / 21.3) <S6 40% / S1 100%>
15,000 min-1 <high torque>
kW (HP)
46 / 30 (61.3 / 40) <S6 40% / S1 100%>
20,000 min-1 <high speed>
kW (HP)
35 / 25 (46.6 / 33.3) <S6 40% / S1 100%>
X / Y / Z axes
kW (HP)
8.8 / 8.8 / 8.8 (11.8 / 11.8 / 11.8)
B axis
kW (HP)
kW (HP)
1.2 ＋ 1.2 (1.6 ＋ 1.6)
Coolant pump motor
39
Power sources <standard>
Electrical power supply
<cont>
MAPPS
I94334A02
Siemens
Compressed air supply
kVA
37.3
kVA
MPa (psi), L/min (gpm)
57.0
0.5 (72.5), 420 (110.9)＊8 <ANR>
Tank capacity
Coolant tank capacity
L (gal.)
800 (211.2)
Machine size
Machine height
<from floor>
MAPPS
mm (in.)
2,540 (100.0)
Siemens
mm (in.)
2,592 (102.0)
2,906 (114.4)
Floor space＊9
<width × depth>
MAPPS
mm (in.)
2,680 × 4,181 (105.5 × 164.6)
3,078 × 4,784 (121.2 × 188.3)
Siemens
mm (in.)
2,725 × 4,181 (107.3 × 164.6)
3,123 × 4,784 (123.0 × 188.3)
8,500 (18,700)
12,000 (26,400)
67ー76 (Measurement uncertainty is 3 dB)
ー
Mass of machine <including coolant tank>
kg (lb.)
2,852 (112.3)
Noise data
A-weighted, time-average radiated sound pressure level
dB
[ ] Option
＊1 Including clamping and unclamping time
＊2 Including unclamping time
＊4 When the two-face contact specification is selected, two-face contact tools and non-two-face contact tools cannot be used together.
＊5 Some pots in the rack type magazine have a maximum tool length of 500 mm (19.7 in.). Please contact our sales representative for details.
＊6 A tool with a mass moment greater than the maximum tool mass moment may cause problems during ATC operations even if it satisfies other conditions.
＊7 When equipped with the auto-coupler, time taken to shut off / supply hydraulic pressure to the fixture is not included.
＊8 When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required.
＊9 Floor space may differ between different control versions.
● Max.
‌
spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● Please
‌
use a dual contact tool when cutting at 15,000 min-1 or higher.
● Tool
‌
changing time: the time differences are caused by the different conditions (travel distances, etc.) for each standard.
● ANR:
‌
ANR refers to a standard atmospheric state; i.e., temperature at 20 °
C (68 ˚F), absolute pressure at 101.3 kPa (14.7 psi) and relative humidity at 65%.
● Power
‌
sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
● Compressed
‌
air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 °
C (50 °
F) or below>.
● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP).
However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications.
● Noise
‌
data: the measurement was performed at the front of the machine with a maximum spindle speed of 15,000 min-1. Please contact our sales representative for details.
● The
‌
information in this catalog is valid as of August 2015.
Highlights
Others
▶　Standard
& Optional Features
Standard & Optional Features
●: Standard features
○: Options
−: Not applicable
NHX 4000
NHX 5000
Spindle
Type of tool shank
Type of retention knob
BT40＊1
MAPPS
40
Output
Siemens
BT40＊1
●
●
CAT40
○
○
DIN40
○
○
HSK-A63
○
○
DMG MORI 90°type
●
●
45°(MAS-Ⅰ)
○
○
60°(MAS-Ⅱ)
○
○
DIN
○
○
Special (center through)
○
○
Two-face contact
○
○
15,000 min-1: 30.7 / 26 / 18.5 kW (41.0 / 34.7 / 24.7 HP)
<15%ED / 30 min / cont>
●
●
20,000 min-1: 37 / 26 / 18.5 kW (50 / 34.7 / 24.7 HP)
<15%ED / 30 min / cont> {high speed}
○
○
15,000 min-1: 37 / 26 / 22 kW (50 / 34.7 / 30 HP)
<15%ED / 30 min / cont> {high torque}
○
○
15,000 min-1: 21 / 16 kW (28.0 / 21.3 HP)
<S6 40% / S1 100%>
●
●
20,000 min-1: 35 / 25 kW (46.6 / 33.3 HP)
<S6 40% / S1 100%> {high speed}
○
○
15,000 min-1: 46 / 30 kW (61.3 / 40 HP)
<S6 40% / S1 100%> {high torque}
○
○
1°indexing
●
●
Full 4th axis rotary table
○
○
700 kg (1,540 lb.) <2-station turn-type APC>
−
○
Table
Minimum table indexing angle
Pallet / APC
●
●
Tap (metric, inch)
●
●
T-slot (changing to T-slot pallets from tapped pallet)
○
○
Pallet edge locator
○
○
Tool catcher at setup station
○
○
Hydraulic 2 circuits ＋ workpiece seating detection 2 circuits
○
○
Hydraulic 1 circuit ＋ workpiece seating detection 1 circuit
○
○
Hydraulic 2 circuits ＋ workpiece seating detection 2 circuits
○
○
2-station turn-type APC
Pallet
Auto-coupler spec.
Additional tapped pallet for auto-coupler spec.
Hydraulic 1 circuit ＋ workpiece seating detection 1 circuit
○
○
Tap
○
○
T-slot
○
○
2-sided tooling block
○＊2
○＊2
○＊2
○＊2
○
○
○
○
One additional pallet
Fixture / Steady rest
Additional plate (1 plate)
○: Options
−: Not applicable
NHX 4000
NHX 5000
Magazine
40 tools (ring type)
●
●
60 tools (ring type)
○
○
120 tools (chain-type)
○
○
180 tools (rack-type)
○
○
240 tools (rack-type)
○
○
Coolant
Coolant system
●
●
Shower coolant (used at the same time as spindle coolant)
●
●
●
●
Coolant float switch
Lower limit detection
Fixture washing coolant for setup station
○
○
Coolant flow switch for through-spindle coolant system
○
○
Coolant gun
○
○
Through-spindle coolant / air (switching specifications)
○
○
Through-spindle coolant system
(unit on coolant tank) center through
1.5 MPa (217.5 psi) <water-soluble>
○
○
○
○
7.0 MPa (1,015 psi) <water-soluble>
○
○
○
○
Oil-hole drill coolant system
(separate type) center through
(center through)
(unit on coolant tank) side through
(separate type) side through
(side through)
Coolant chiller (separate type)
1.5 MPa (217.5 psi)
○＊2
○＊2
3.5 MPa (507.5 psi)
○＊2
○＊2
7.0 MPa (1,015 psi)
○＊2
○＊2
Interface <1.5 MPa (217.5 psi)>
○
○
○
○
Interface <7.0 MPa (1,015 psi)>
○
○
Interface <7.0 MPa (1,015 psi), KNOLL>
○
○
Interface <7.0 MPa (1,015 psi), Chip braster>
○
○
○
○
○
○
7.0 MPa (1,015 psi) <water-soluble>
○
○
1.5 MPa (217.5 psi)
○＊2
○＊2
3.5 MPa (507.5 psi)
○＊2
○＊2
7.0 MPa (1,015 psi)
○＊2
○＊2
○
○
○
○
Interface <7.0 MPa (1,015 psi)>
○
○
Interface <7.0 MPa (1,015 psi), KNOLL>
○
○
Interface <7.0 MPa (1,015 psi), Chip braster>
○
○
For standard coolant only
○＊2
○＊2
For through-spindle coolant system
○＊2
○＊2
Interface (for standard coolant only)
○
○
＊1 When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together.
＊2 DMQP (DMG MORI Qualified Products)
● DMQP: Please see Page 19 for details.
● Specifications, accessories, safety device and function are available upon request.
● Some options are not available in particular regions. For details, please consult with our sales representative.
● For details and questions about the machine with Siemens control, please contact our sales representative.
41
Highlights
Others
▶　Standard
& Optional Features
Standard & Optional Features
○: Options
☆: Consultation is required
−: Not applicable
NHX 4000
NHX 5000
Coolant
Mist collector HVS-150＊3
Mist collector HVS-220＊3
Mist collector AFS-1100＊5
Including stand＊4
○＊2
Interface <duct ø 150 mm (ø 5.9 in.) ＋ electric parts only>
○
−
−
Including stand＊4
−
○＊2
−
○
Including stand
○＊2
−
○
−
Including stand
−
○＊2
−
○
Interface <duct only, ø 150 mm (ø 5.9 in.)>
○
−
Interface <duct only, ø 200 mm (ø 7.9 in.)>
−
○
Oil skimmer
○
○
Filter for oil based coolant (for mount-on-coolant-tank type through spindle coolant unit)
○
○
●
●
●
●
○＊2
○＊2
Mist collector AFS-1600＊6
Mist collector
Chip disposal
Chip conveyor
42
Air blow
Chip bucket
Rear discharge, drum filter type
Tool tip <when the tool tip air blow is regularly used, air supply of more than
300 L/min (79.2 gpm) is separately required>
254 L (67.1 gal.)
Measurement
Touch sensor
(M)
○
○
Touch sensor
(R)
○
○
Touch sensor ＋ tool setter function
(tool length only)
(M)
○
○
Touch sensor ＋ tool setter function
(tool length ＋ diameter)
(R)
○
○
Optical type touch sensor
(R)
○
○
Optical type touch sensor ＋
workpiece setter function
(R)
○
○
○
○
Direct scale feedback for X, Y, Z-axis
●
●
Water-glycol heat exchanger＊8
●
●
Spindle water-glycol chiller＊9
○
○
●
●
○
○
EtherNet/IP interface
○
○
Robot interface (EtherNet/IP) <EtherNet/IP interface is necessary required separating>
○
○
In-machine measuring system (table)＊7
In-machine measuring system (spindle)＊7
Tool breakage detection system (magazine)
Improved accuracy
Automation
Auto power off
Automatic door
Setup station
Pallet Pool
CPP (Carrier Pallet Pool)
☆＊2
☆＊2
LPP (Linear Pallet Pool)
☆＊2
☆＊2
RPP (Round Pallet Pool)
☆＊2
☆＊2
○: Options
☆: Consultation is required
−: Not applicable
NHX 4000
NHX 5000
Full cover
●
●
Door interlock system (incl. mechanical lock): front door / setup station door / magazine door
●
●
Door interlock system: electrical cabinet door
●
●
Low air pressure detecting switch
●
●
Low hydraulic pressure detecting switch
●
●
Other
Residual pressure relief valve
●
●
Built-in worklight (LED)
●
●
Pallet seating confirmation
●
●
Leveling jack (anchor type)
●
●
Total counter display
●
●
Workpiece counter display
●
●
○
○
Dry anchor
Smooth painting
○
○
Orange peel painting
○
○
Earth leakage breaker
○
○
Danger sensing device interface
○
○
○
○
Special color
Signal light
4 layers (LED type: red, yellow, green, blue)
Rotary window
○
○
Refrigerating type air dryer
○＊2
○＊2
Tool wagon
○＊2
○＊2
Tool cabinet
○＊2
○＊2
Basic tooling kit
○＊2
○＊2
Weekly timer
○
○
External M-code
5
○
○
10
○
○
Manual pulse generator (separate type)
○
○
Electrical cabinet chiller
○＊2
○＊2
Storage box for manual
○
○
＊2 DMQP (DMG MORI Qualified Products)
＊3 Applicable only when using oil-based coolant.
＊4 Cannot be used in Europe.
＊5 Not compatible with oil-based coolant. If using oil-based coolant, select the HVS-150.
＊6 Not compatible with oil-based coolant. If using oil-based coolant, select the HVS-220.
＊7 The specifications vary depending on the manufacturers. (M: made by METROL R: made by RENISHAW)
＊8 Not usable with the high speed or high torque specification.
＊9 This is essential for the high speed or high torque specification.
● DMQP: Please see Page 19 for details.
● Specifications, accessories, safety device and function are available upon request.
● Some options are not available in particular regions. For details, please consult with our sales representative.
● For details and questions about the machine with Siemens control, please contact our sales representative.
CPP: Carrier Pallet Pool LPP: Linear Pallet Pool RPP: Round Pallet Pool
43
44
The tool wagon (left) and tool cabinet (right) are
DMQP (DMG MORI Qualified Products), not standard equipment.
●
DMQP: Please see Page 19 for details.
DMQP: DMG MORI Qualified Products
High-Precision, High-Speed Horizontal Machining Center
Compliance with safety standards
The X-class machine complies with safety standards
of the respective countries around the world.
(CE marking, UL, ANSI and other standards)
CE marking: a conformance display
CE: Communauté Européenne
UL: Underwriters Laboratories Inc.
ANSI: American National Standards Institute
< Precautions for Machine Relocation>
EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation
of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not
export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that
threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be
re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized
export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor
representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.
e coMill , DURAVERTICAL, DCG, DDM, ORC, speedMASTER, powerMASTER, 5X-torqueMASTER, ZEROCHIP, CELOS, ERGOline , SLIMline , COMPACTline , DMG MORI SMARTkey ,
DMG MORI gearMILL and 3D quickSET are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries.
If you have any questions regarding the content, contact our sales representative.
●　The information in this catalog is valid as of September 2015. Designs and specifications are subject to changes without notice.
●　The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be
attached to some machines.
●　DMG MORI is not responsible for differences between the information in the catalog and the actual machine.
●　●　DMG MORI CO., LTD.
Nagoya Head Office
□ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan
Phone: +81-52-587-1811
Nara Campus Nara No. 1 Plant
Nara No. 2 Plant
Iga Campus
Chiba Campus
□ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan
□ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan
□ 201 Midai, Iga City, Mie 519-1414, Japan
□ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan
Phone: +81-743-53-1121
Phone: +81-743-53-1125
Phone: +81-595-45-4151
Phone: +81-47-410-8800
NHX4050ND-ED01D
D.1509.CDT.0000
Created in Japan

NHX 4000 2nd Generation NHX 5000 2nd Generation

Transcription

Similar documents

One (1) Preowned Nardini 1760E Gap Bed Engine Lathe

MunchMan® II Conveyor Brochure

Save page as PDF

MeTal DiSinTegraTorS

Destacker Pallet Dispenser

Read Full Letter - January 22, 2014

EXTENDED LIFE ORANGE

Hangsterfer`s S787R New Technology Coolant

CNC-double column milling machine

PEAK_final charge test strip spec sheet