MBM SPRINT 5000 Parts List - Machine

2:37 pm, Nov 17, 2008
Sprint5000HCS-USA.doc3.doc
Page 21
Appendix A
01/05/2002
ProSource Packaging, Inc.
14911 Stuebner Airline Suite A
Houston, TX 77069
800-203-0233
www.Machine-Solution.com
Spare parts drawings
for the
Sprint 5000 Bookletmaker
C5003-FC 4.97
LHS
11
12
1
10
9
8
4
3
6
RHS
5
7
240
V
3A
2
15
14
1. Panels
C5000-1a 5.97
kf_5002.xls
01/05/2002
5000HCS/ Part
Quantity
1.00
PANELS
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
Side Cover
Bottom Front Plate
Top Front Plate
Counter (not in view). State 240vAC or 24vDC
Fuse Holder
Fuse
Switch - Staple count
Staple delay knob
Reset Switch
Power Switch
Side Cover
Perspex Cover
1
1
1
1
2
2
1
1
1
1
1
1
Motorised Interface Unit socket (24v DC output)
240v/110v AC output socket
Trimmer On-line socket
Collator On-line socket
1
1
1
1
Please quote machine model and serial number, with part number, on order.
81
82
85
86
137
87
138
139
83
136
80
1
78
110
140
77
2
7
RHS
135
8
lead wire
134
108
133
9
109,107
screw f/clincher 2.123
6
132
10
70
105
122,67
104
64
68
71
11
69
12
65
63
131
13
14
62
60
59
58
61
57
88
89
56
48
55
46
47
17
18
16
103
54
102
24
90
19
26 28
20
29
101
LHS
30
31
51
50
33
100
99
39
98
35
37 36
32
34
96
95
compression spring 131C
94
93
43
42
41
40
91
121 120 119 118 117
116 115
2. Staple section
screw 2.123
114
113 112 111
C5002-2c cdr 8.99
kf_5002.xls
01/05/2002
5000HCS/ Part
Quantity
2.00
STAPLE SECTION
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
2.30
2.31
2.32
2.33
2.34
2.35
2.36
2.37
2.38
2.39
2.40
2.41
2.42
2.43
2.44
2.45
2.46
2.47
2.48
2.49
2.50
2.51
2.52
2.53
2.54
2.55
2.56
2.57
Stapling head actuator Bar
Top Takeaway Wheel - corner stapler
1
1
Corner/Edge Stop adjust thumbscrew
Side Guide RHS
Scale RHS
Paper Table
Scale LHS
Bearing Housing
Side Jog Shaft RHS
Bottom Takeaway Wheel - corner sta.
Bearing Block
1
1
1
1
1
1
1
1
2
Timing Pulley
Collar
Shaft
Cup Bearing
Front Shaft for Paper Stop Assembly
1
1
1
1
1
Paper Stop Frame
Fine Adjustment Plate
Timing Pulley
Paper Stop Pivot Block
Angle
Spindle
Collar
Corner stop pivot arm
Corner stop mount
Collar
Spindle
Edge/corner stapling stop
Link Arm
Return Spring
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Stapling stop sleeve
Collar
Cup Bearing
Timing Belt - Takeaway drive
Stapling Position Stop Belt
1
1
1
1
1
Side Jog Spring
Collar
Support Blocks
1
1
2
Collar
Bearing Housing
Washer
Spacer
Side Jog Shaft LHS
Bearing Housing
Collar
Bottom Takeaway Shaft
1
1
1
1
1
1
1
1
Please quote machine model and serial number, with part number, on order.
kf_5002.xls
01/05/2002
5000HCS/ Part
2.58
2.59
2.60
2.61
2.62
2.63
2.64
2.65
2.66
2.67
2.68
2.69
2.70
2.71
2.72
2.73
2.74
2.75
2.76
2.77
2.78
2.79
2.80
2.81
2.82
2.83
2.84
2.85
2.86
2.87
2.88
2.89
2.90
2.91
2.92
2.93
2.94
2.95
2.96
2.97
2.98
2.99
2.100
2.101
2.102
2.103
2.104
2.105
2.106
2.107
2.108
2.109
2.110
2.111
2.112
2.113
2.114
2.115
2.116
Quantity
Collar
Center Bearing Block
Bottom Takeaway Wheel
Side Guide Extension LHS
Side Guide LHS
Paper Deflector LHS
Second Paper Table
Side Guide clamping thumbscrew
Anvil
Anvil Bar
Staple Stop Scale
Side Guide Extension RHS (not shown)
Paper Deflector RHS
Photocell Receiver
1
1
1
1
1
1
1
2
2
1
1
1
1
1
Stapling head locking lever
Bearing Housing
Collar
2
1
2
Pivot Shaft
Top Takeaway Wheel Lift Arm
Top Takeaway Wheel
Photocell Emitter
1
1
1
1
Staple Out Light
Staple Out reset button
Staple Out socket for interface lead (2.107)
Staple centring adjustment screw block
Staple centring adjustment screw
Collar
Control wheel
2
1
2
1
1
2
1
Belt support plate
Spacer - short
Spacer - long
Clamping bolt
1
3
1
3
Bottom plate - runner assembly
Top plate - runner assembly
Slide plate - LHS
Spacer - medium
Slide plate - RHS
Staple stop plate
Staple head retaining plate
Staple head capivating plate
1
1
1
2
1
1
2
2
2
2
2
2
2
1
1
1
1
1
2
Staple head interface lead
Staple cartridge
Staple head
Staple head return spring clip
Bottom Stop Bolt
Rubber Stop
Cam Lever
Clinch Activator Plate
Shaft
Clinch activator Arms
Please quote machine model and serial number, with part number, on order.
kf_5002.xls
01/05/2002
5000HCS/ Part
2.117
2.118
2.119
2.120
2.121
2.122
2.123
2.130
2.131
2.132
2.133
2.134
2.135
2.136
2.137
2.138
2.139
2.140
2.141
2.142
Block
Collar
Cup Bearing
Clinchers
Clinch Spacer Plate
Anvil Bar for Clinchers (replaces 2.67)
Quantity
2
2
2
4
2
1
screw
Centre guide (replaces 2.79)
Stapling head universal bar (replaces 2.74)
Slide bracket (replaces 2.106) - LHS
Centre guide mounting block
Slide bracket - LHS
Staple head position arm - RHS
Staple head position arm - LHS
Protective rubber
Carrier tube for emmitter (replaces 2.84)
Smoother plate
1
1
1
1
1
1
1
2
1
1
Please quote machine model and serial number, with part number, on order.
89
87, 88
86
RHS
REAR
85
84
2
1
4
3
91
78
16
17
19
20
21
22
23
77
83
76
6
82
75
7
81
74
8
80
73
9
79
13
15
11
24
18
3. Fold section
12
72
71
66
40
65
41
14
64
42
39
63
43
44
38
37
25
26
27
LHS
62
45
28
29
61
69
30
46
60
59
47
31
36
32
48, 49
57
50
33
FRONT
C5002-3a 11.98
56
55
54
53
52
51
35
34
kf_5002.xls
01/05/2002
5000HCS/ Part
Quantity
3.00
FOLD SECTION
3.01
3.02
3.03
3.04
3.05
3.06
3.07
3.08
3.09
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37
3.38
3.39
3.40
3.41
3.42
3.43
3.44
3.45
3.46
3.47
3.48
3.49
3.50
3.51
3.52
3.53
3.54
3.55
3.56
3.57
Staple & Fold stops adjust wheel
Bearing Housing
Fold Stop Tape Wheel
Fold Stop Tilt Thumbscrew
1
1
1
1
Spacer
Fold Stop Tilt Block
Fold Stop Shaft
Collar
Knife crank assembly bolt
Bearing Housing
Knife In' Adjustment screw
'Knife In' Cam Roller
Knife crank pivot bolt
Collar
Paper Stop Cam
'Knife In' Cam Block
'Knife In' Stop Blade
'Knife Out' Cam Roller
'Knife Out' Cam Block
Timing Shaft
Timing Collar
Roller Microswitch
Bearing Housing
Collar
Bearing Housing
Knife Shaft
Timing Pulley
Rubber sleeve
Knife Tie Bar
Knife Frame
Knife Blade Assembly
Knife Pivot Lever
Collar
Knife pivot shaft
Collar
Knife adjustment screw
Knife crank
Knife operating assembly
Clutch shaft
Collar
Bearing housing
Top front plate
Motor
Plate
Tie bar
Knife Return Spring Plate
Front angled bracket LHS
Front angled bracket RHS
Mains Inlet Cable
Plug
Fold Stop Retaining Mount
Bottom front plate
Fold stop guide
Fold stop
Castor
Castor bar
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
4
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
3
1
4
2
Please quote machine model and serial number, with part number, on order.
kf_5002.xls
01/05/2002
5000HCS/ Part
3.58
3.59
3.60
3.61
3.62
3.63
3.64
3.65
3.66
3.67
3.68
3.69
3.70
3.71
3.72
3.73
3.74
3.75
3.76
3.77
3.78
3.79
3.80
3.81
3.82
3.83
3.84
3.85
3.86
3.87
3.88
3.89
3.90
3.91
Quantity
Fold roll stub shaft
Fold stop retainer
Conveyor wheel assembly mount shaft
Fold stop guide retaining shaft
Fold Roll
Fold Roll Stub Shaft - bottom
Fold Roll Stub Shaft - top
Bearing housing
2
2
1
1
2
1
1
1
Pivot bar
1
Divert plate
Cover Plate
Center Deflector
Front Takeaway Wheel Shaft
Takeaway Wheel Block
Spring
Spring Load Collar
Front Takeaway Wheel
Tie Bar
Fold Stop Tape
Bearing Housing
Takeaway Roll
Block mount
Lock block
Tape wheel
Locking thumbscrew
Rear angled bracket LHS
Rear angled bracket RHS
Top Cover Frame
1
1
1
1
1
1
1
1
Clinch cam block
1
2
1
1
1
1
1
1
1
1
1
Please quote machine model and serial number, with part number, on order.
49
50
51
52
53
61
54
55
48
1
47
2
3
4
5
46
8
9
62
10
45
44
43
11
42
4. Left hand side
41
40
12
22
39
13
38
14
37
36
23
35
16
24
34
17
25
18
19
C5002-4a 10.99
20
33
32
31
28,29
30 57,58
59 27
26
15
21
kf_5002.xls
01/05/2002
5000HCS/ Part
Quantity
4.00
LEFT HAND SIDE
4.01
4.02
4.03
4.04
4.05
4.06
4.07
4.08
4.09
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
4.27
4.28
4.29
4.30
4.31
4.32
4.33
4.34
4.35
4.36
4.37
4.38
4.39
4.40
4.41
4.42
4.43
4.44
4.45
4.46
4.47
4.48
4.49
4.50
4.51
4.52
4.53
4.54
4.55
4.56
4.57
Bearing Housing
Sprocket
Chain
Sprocket
Sprocket
1
1
1
1
1
Ball race
Nylatron runner
Actuating Lever
Shoulder Screw
Block
Plate
Bar
Chain link
Pressure Plate
Compression Spring
Chain
Sprocket
Sprocket
Chain - Fold Roll
PCB bracket
Sprocket - Idle
Sprocket - Fold Roll
Sprocket - Fold Roll
Sprocket - Idle
Sprocket
Control PCB (SPRINTx) replaces 4.29 on 24V dc machines
Control PCB (PSKF01)
Mains line filter
Staple Out PCB (PSKF04) where fitted
Grommet
Fold Roll Tension Spring
Bearing Housing
Feed roll lever limit
Fold roll pivot lever
Collar
Collar
Spacer
Limit screw
Fold Roll Tension Spring
Fold roll pivot lever
Sprocket
Micro Switch Bracket
Cover MicroSwitch
Bearing Housing
Pivot Plate
Side Plate LHS
Actuating Lever - Cover M/S
Terminal Strip
Terminal Strip
Bearing Block
Side Jog Fork Plate
Spring
Potentiometer
1
1
1
1
1
1
1
Relay
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Please quote machine model and serial number, with part number, on order.
kf_5002.xls
01/05/2002
5000HCS/ Part
4.58
4.59
4.60
4.61
4.62
Quantity
Relay base
Transformer
1
1
Spring retaining plate
Actuating Lever Return Spring
1
1
Please quote machine model and serial number, with part number, on order.
54
56
55
1
2
3
4
5
6
53
51
50
8
49
48
9
47
45
10
44
43
42
11
41
12
40
13
39
14
38
34
37
15
57
36
35
16
33
17
18
61
60
59
19
32 31
30 29
28
27
On newer machines, parts 59, 60 & 61 have replaced
parts 29, 30 & 31. The two sets do not exist on any one
machine.
26
25
24
5. Right hand side
23
22
21
C5002-5 10.99
kf_5002.xls
01/05/2002
5000HCS/ Part
Quantity
5.00
RIGHT HAND SIDE
5.01
5.02
5.03
5.04
5.05
5.06
5.07
5.08
5.09
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
5.27
5.28
5.29
5.30
5.31
5.32
5.33
5.34
5.35
5.36
5.37
5.38
5.39
5.40
5.41
5.42
5.43
5.44
5.45
5.46
5.47
5.48
5.49
5.50
5.51
5.52
5.53
5.54
5.55
5.56
5.57
Bearing Housing
Washer
Bearing Block
Side Jog Fork Plate
Timing Pulley
Bearing Housing
1
1
1
1
1
1
Pressure Plate
Bearing Housing
Compression Spring
Fold Roll Tension Spring
Block
Fold roll pivot lever
Collar
Bearing Housing
Collar
Limit screw
Fold Roll Pivot Lever
Fold Roll Tension Spring
1
1
1
1
2
1
2
1
1
2
1
1
Bearing Housing
Stacker Drive One-way Clutch Block
Stacker Drive Link
Collar
Stacker Belt Drive Block
Grommet
Timing Pulley - Clutch Drive
Timing Pulley - Motor
Clutch Solenoid
Clutch Assembly
Clutch Bracket
Clutch Retaining Bolt
Timing Belt - Clutch Drive
Spring
Timing Cam - Top Takeaway Wheel
Side jog cam plate
Side Jog Cam Follower
P-B Bush
Collar
Shaft
Block
Top takeaway roll actuating bar
Cam Follower
Timing Cam - Side Jog
Pivot Bracket
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Timing Belt
Pulley
Shoulder Screw
Bearing Housing
Actuating Lever
1
1
1
1
1
Side Plate RHS
Buffer
Spring retaining plate
Actuating Lever Return Spring
Clutch pin
1
1
1
1
1
Please quote machine model and serial number, with part number, on order.
kf_5002.xls
01/05/2002
5000HCS/ Part
5.58
5.59
5.60
5.61
Clutch Bracket (replaces item 5.31 on 240v AC m/c's)
Clutch drive collar (replaces item 5.57 on 240v AC m/c's)
Clutch Assembly (replaces item 5.29 & 5.30 on 240v AC m/c's)
Quantity
1
1
1
NB:240v AC m/c's PCB have prefix 'PSKF'.
24v DC m/c's PCB have prefix 'SPRINT'.
Please quote machine model and serial number, with part number, on order.
16
17
18
19
23
20
21
24
1
2
3
4
6. Outfeed conveyor
12
11
10
9
C5001-6 4.99
8
7
6
5
kf_5002.xls
01/05/2002
5000HCS/ Part
6.00
OUTFEED CONVEYOR
6.01
6.02
6.03
6.04
6.05
6.06
6.07
6.08
6.09
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
6.24
Deflector Plate
Conveyor Mounting Bracket
Conveyor Drive Shaft
Conveyor Belt Drive Rolls
Conveyor Belt
Support Bar
Plate
Cup Bearing
Conveyor Belt Drive Rolls
Conveyor Front Shaft
Conveyor End Stop
Conveyor Table
Quantity
Conveyor wheel support bracket
Conveyor wheel spindle
Conveyor wheel
Collar
Conveyor wheel support bracket
Thumbscrew
1
2
1
1
1
2
2
2
1
1
1
1
2
1
1
1
1
1
4
1
2
Nut plate
Spring steel clip
2
2
Please quote machine model and serial number, with part number, on order.