Lyngsoe Systems – Supply Chain Division

Transcription

Lyngsoe Systems – Supply Chain Division
Henrik Bunkenborg, Chief Consultant
Facts about Lyngsoe Systems A/S
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200+ employees in 5 countries
Headquarter in Aars, Denmark
30+ years experience within logistics – and traceability solutions from all over
the world
Selected IT-supplier of traceability solutions:
• Pack and Sea – management and leasing of fish crates
• Havi Logistics – traceability, food safety and distribution
• SIF (Traceability in Fisheries) – traceability from catch to consumer
• Foodtag.dk – web-portal for traceability on produce
• Diageo – global tracking of liquor from distillery to shops
• KIK – Live stock management solution for poultry
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Copyright © Lyngsoe Systems
Date: May 2012
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Select customers within traceability
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Agenda
Returnable assets
Catellae Farm & Food - Fish Tracer
Brand Protection
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Your questions
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Returnable assets
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Asset Management
Many companies processing
agricultural products are using
returnable assets
Roll crates for milk, flowers and
vegetables
Boxes for bread and milk bottles
Crates for poultry and fish
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Beer kegs
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Asset Management
Lyngsoe systems can provide
sofisticated management systems
based of RFID technology
A tag placed on every asset gives it a
unique ID
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Various atributes can be associated
with each tag and thereby with each
asset
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Pack & Sea
Background and mission
• Responsible for the supply of fish crates to
the fishery in Denmark
• Main functions
• Sourcing / production of crates
• Transport / storage
• Cleaning
• Administration
• Pack and Sea is owned by fishery
organizations in 10 Danish harbors
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• Danish + international locations
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Pack & Sea
Customers
• 500 vessels
• 300 buyers in- and outside DK
Economy
• 2.1 million crates handed out per year
• Turn-around-time 12.6 times per year
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• 6.7 million RFID readings per year
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Fish crate – Key component in the system
Fish crates – the key component
• 60,000 “Denmark Crate”
RFID Tags
• 130,000 conic crates
• Each fish crate has 2 RFID UHF EPC GEN2 tags
• Pack and Sea fish crates with RFID – perfect as trace
units
• Unique identifiable
• In the flow already
• Fish crate ID is the link / key to traceability
information
• New RFID enabled products
• Containers
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• Pallets – pending
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Fish crate – RFID Challenges
Aggressive environment
• Temperature range -30 to +70 degree Celsius
• Crates are machine washed app. 12 times per year
• Detergents
• Saltwater
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• Rough handling
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Fish crate flow and RFID registrations
Washing
Crates returned
Sorted fish ready
for auction
Handover to
vessel
Automatic
registration of
crates
Fish for
sorting
RFID and electronic data
collection/handling reduces
administrative and logistic
costs
Storage
Sorting
RFID reader on
washing
maschine
Handheld RFID
reader
(Crate IDs +
customer)
Crates for sorted
fish
Auction
Sorting – species and
size etc.
Sorted fish for
auction
Customer /
Exporter
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Handheld RFID
reader
(Crate IDs +
customer)
• Stock overview
• Customer overview
• Documentation of transactions
Benefits
Reduced loss of assets
Improved utillization of assets
Improved preventive maintenance
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Improved traceability for product
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See more
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http://www.youtube.com/watch?v=yrTw
VmbVeQk
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Fish traceability
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Fish Traceability
Driven by customer demands, but
most of alle by legislation
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Article 58 in EU regulation 1224/2009
and articles 66-68 in EU regulation
404/2011
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Facts about Catellae Farm & Food
Elektronic traceability solution
Covers the fish industry - from catch to consumer
Complies with EU1224/2009 and ISO-12875
Traceability are based on crates or batches with unique numbers
Catellae Fishtracer supports all transformations of lots; merging,
splitting and association of attributes in indefinite chains
Catellae Fishtracer offers an open interface enabling companies to
automatically send or receive updated information
Retailers and consumers can get access to information through
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Foodtag or any other last mile consumer web
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System overview
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System details
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System details
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Brand Protection
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Lyngsoe Supply Chain Visibility System
Supply Chain optimization:
• Optimization of the distribution of products to various markets.
• Distribution Key Performance Indicators like the amount of redistribution,
turnover rates, stock size.
• Eventual recall of products with faults.
• ”Just-In-Time” and avoiding unnecessary stockpiling.
• Streamlining and quality assurance of procedures relevant to distribution and
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handling.
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Brands Protection – securing the brand value:
• Securing food safety as well as other key quality factors
• Monitoring and fast and precise action in case counterfeit or parallel
imported goods are detected. This could be goods that doesn't fulfil the
demands on the market in question (It is not legal to stop parallel imports in
the EU)
• Effective recall of products that doesn't fulfil quality requirements.
• Regulating and documenting demands for quality and traceability also
includes subcontractors such as farmers
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• Guarantees for origin, production methods, certification, etc.
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Optimization of production
• Benchmarking of production units and subcontractors through effiency data
• Benchmarking of production methods
Better customer service:
• Efficient handling of customer complaints
• Traceability and increased food safety
• Analysis of the connection between complaints and production batches,
distribution etc.
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Monitoring of price levels:
• Monitoring of global price levels – compliance with price policies
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How does it work:
The solution is based on data collection in the entire supply chain:
• Production
• Distribution
• Feedback from customers
• Information related to quality assurance, certifications, etc.
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Information will typically be provided by other systems such as:
• Company systems
• Subcontractors systems
• Distributors systems
• Systems from other stakeholders
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Supply Chain Visibility System
Integration platform
Farm & Live Stock
Management Systems
Distribution systems
Warehouse management systems
Financial systems
Producer
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Processor 1
Processor 2
(Proof of delivery &
Distribution Control)
Distribution – own
distribution, 3PL or
catering
Customer
Concerns and
complaints)
Consumer
Retail and
Restaurant
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Production systems
Demands for a solution:
A solution should cover the entire chain from subcontractors to the final
customer
A solution should cover both own and third part distributors
The registrations depends on the products – Can be based on LOT/batch,
pallet, box or single item
Standards for data types and formats as well as procedures for data exchange
must be decided (standards like EPCIS can be useful)
Processor 1
Processor 2
Distribution – own
distribution, 3PL or
catering
Retail or
restaurant
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Producer
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Example – Traceability for HAVIs distribution in Europe
Full traceability from producer to each single restaurant
• Information about products from producers
• Information about handling of goods (reception, plucking and dispatch) from
distribution centres
• Information about distribution (supplies) from the distribution system
• Effective global recall of products as well as blocking of all affected products
in the supply chain
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Example – Traceability for HAVIss distribution in Europe
Streamlining and quality assurance of the distribution
• Uniform handling and distribution at all distribution centres across Europe
Quality assurance
Lyngsoe Supply Chain
Visibility System
Lyngsoe WMS
Goods Reception
Picking
Delivery
Customer
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Dispatch
Supplier
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Example – traceability solution to the Danish chicken sector
Full documentation from parent stock to slaughterhouse
Full documentation of the production process
Quality assurance of the production
Benchmarking and optimization
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Catellae – Farm & Food
Feed supply
Parent stock
Hatcheries
Transport
Cleaning
companies
Broiler
producers
Authorities
&
laborities
Catching
companies
Transport
Slaughtering
&
Processing
Transport
Retail &
consumer
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Lyngsoe Systems – Catellae Farm & Food
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Example – Global traceability solution for a liquor producer
Full traceability from production to retailer
• Production data from the production sites
• Information from own distribution centres
• Information from third part distribution centres
• Effective recall of products
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Example – Global traceability solution for a liquor producer
Supply Chain optimization
• Regulating the distribution of products/brands to each market
• Monitoring of re export and parallel imports
Brands Protection
• Tool to identify counterfeit products
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The golden rule of quality assurance
1. Describe what you will do
2. Do it
3. Prove that you have done it
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Lyngsoe Systems can help you with
2 and 3
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Thank you for your attention
QUESTIONS?

Lyngsoe Systems – Supply Chain Division

Transcription

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