4 SUSPENSION SYSTEM

Transcription

4 SUSPENSION SYSTEM
4" SUSPENSION SYSTEM
4" Coil Kit
2 Door Kit # J14
4 Door Kit # J15
$575.99
or
2 Door Kit # J14N
4 Door Kit # J15N
$603.27
(1)
(1)
2
2
J1410
J1411
4700
4959
2 Door Box Kit 1 of 1
4 Door Box Kit 1 of 1
Front Shock
Rear Shock
(2)
(2)
7700
7959
Front Nitro Shock
Rear Nitro Shock
JEEP
2007-2016 WRANGLER JK
Prepare yourself for the perfect combination of off road performance and on road handling.
This 4" JK system offers dramatic improvement in both ground clearance as well as wheel
travel. With 4" of lift, you can clear 35’s with ample room to twist.
QUICK SPECS
Kit shown with optional Nitro Shocks
OPTIONAL ACCESSORIES
3410 7410
J5301
J5313
J5305
Steering Stabilizer $46.19
Steering Stabilizer (Black)
$51.95
Fixed Front Sway Bar Links - 9” eye-to-eye$39.99
Front Sway Bar Disconnects
$99.95
2012-16 Exhaust Extension Kit$42.99
Skill Level: 2 of 5
Estimated install time: 4-5 hrs
Max tire size: 35 x 12.50
Min wheel size: 16 x 8 w/ 4.5" Backspacing
n Includes a new 1.25" solid stock adjustable front track bar with massive 1"-14 threads
and durometer specific bushings.
n The front cam locks are exclusive to Zone and increase caster to ensure good handling
and will not slip like standard D-bolts.
n The weak factory rear track bar mount problem is solved with added reinforcement with
the rear track bar relocation bracket.
NOTES (J14/J15)
1. This system works for the 2 door, 4 door and Rubicon models. The coils are specific for 2 door vs. 4 door,
so be sure to select the correct model above.
2. Factory wheels cannot be re-installed due to rear sway bar link interference.
3. 2012-16 models using the stock front driveshaft require exhaust extension kit J5305
(required for 2012-16 models)
3410 Steering Stabilizer
J5313 - Front
Sway Bar
Disconnects
J5305 - Exhaust Extension
Kit required on 3" and 4"
systems for 2012-16 models
888-998-ZONE
4’’ Lift Kit - 37’’ M/T Claw TTC - 17x8.5 Hutchinsons
87
JEEP
2007-2016 WRANGLER JK
3" SUSPENSION SYSTEM
3" Coil Kit
2 Door Kit # J12
4 Door Kit # J13
$439.99
(1)
(1)
2
2
J1310
J1311
4700
4951
2 Door Box Kit 1 of 1
4 Door Box Kit 1 of 1
Front Shock
Rear Shock
(2)
(2)
7700
7951
Front Nitro Shock
Rear Nitro Shock
or
2 Door Kit # J12N
4 Door Kit # J13N
$467.27
This 3" system comes with front and rear application specific coil springs. These coils will
not sag over time and offer a huge increase in wheel travel. The four new Zone twin tube
hydraulic shocks are valved in conjunction with the spring rates to maintain the factory
ride. This kit also includes rear brake line and track bar relocation brackets. This kit offers
a great combination of offroad performance and on road handling with a small price tag!
Kit shown with optional Nitro Shocks
QUICK SPECS
Skill Level: 2 of 5
Estimated install time: 4-5 hrs
Max tire size: 35 x 12.50
Min wheel size: 16 x 8 w/ 4.5" Backspacing
OPTIONAL ACCESSORIES
3410
7410
J5301
J5312
J5313
J5411
J5305
Steering Stabilizer Steering Stabilizer (Black)
Fixed Front sway bar links - 9” eye-to-eye
Front cam locks
Front Sway Bar Disconnects
Front Adjustable Track Bar
2012-16 Exhaust Extension Kit
(required for 2012-16 models)
$46.19
$51.95
$39.99
$9.95
$99.95
$129.95
$42.99
J5301 - Fixed Front
Sway Bar Links
n 5/8" solid zinc plated rear sway bar links included. Utilize your OE rear sway bar links for
the front to save money or upgrade to Zone front disconnects.
n Application specific springs that provide a factory like ride and handling and increase
wheel travel
NOTES (J12/J13)
1. This complete suspension lift system is designed for 2door, 4 door and Rubicon models.
2. The coil springs are 2 door and 4 door specific. Be sure to choose the correct application when ordering.
3. Factory wheels cannot be re-installed due to rear sway bar link interference.
4. 2012-16 models using the stock front driveshaft require exhaust extension kit J5305 listed in the
accessories.
5. Optional front cam lock kit (J5312) recommended if using stock (or stock length) front lower control
arms.
DON'T FORGET
A SET OF HIGH QUALITY
ZONE GRAB HANDLES!
ZONEOFFROAD.COM
J5312 Alignment
Cam Kit
88
J5305 - Exhaust
Extension Kit
required on
3” and 4” systems
for 2012-16 models
ZONU9005 2" Grab Handles $29.95/pr
ZONU9006 3" Grab Handles $29.95/pr
3” Lift Kit - 33x12.50 M/T MTZ - 17x9 Alloy Wheels
n Bump Stop Extensions Included!
n The factory coil spring was never designed to collapse farther than the factory wheel
travel, so buying other spacer kits without extensions may drastically reduce the life of
your factory coil springs.
2" SUSPENSION SYSTEM
Kit# J2203 $129.99
JEEP
2007-2016 WRANGLER JK
Unlike other spacer kits on the market, we designed one to actually maximize long term
performance. A lot of testing was done to ensure the correct durometer material was used
to maximize vibration absorption and also handle rough impacts. A UV stabilizer has been
added to ensure they won’t break down and will last the life of your vehicle.
QUICK SPECS
Skill Level: 2 of 5
Estimated install time: 3 hrs
Max tire size: 33 x 12.50
Min wheel size: 16 x 8 w/4.5" Backspacing
ACCESSORIES
NOTES (J2203)
1. This system works for the 2 door, 4-door and Rubicon models.
2. The rear track bar relocation bracket J5308 is recommended if stock wheels are used with this system
to increase tire clearance to the rear fender well.
3. 2012-16 models using the stock front driveshaft gain more driveshaft to exhaust clearance with
exhaust extension kit J5305 listed in the accessories.
$46.19
$51.95
$26.25
$34.68
$34.68
$41.50
$41.50
$42.99
2" BODY LIFT
n Class 10.9 Body Mount Bolts Are Included
n Steering Extension Included
n Complete And Easy To Follow Instructions
NOTES (J9210)
1. Fits both 2 door and 4 door models.
2. Manual transmission models will require
shifter boot and floor board modification to
ensure full shifter engagement.
3. Not recommended for 2011 or newer
models with manual transmission and new
style interior due to shifter and floorboard
modification required.
3410 Steering Stabilizer 7410 Steering Stabilizer (Black)
J5308 2-3" Rear Track Bar Relocation Bracket
4710 Front Shock (2 req'd)
4951 Rear Shock (2 req'd)
7710 Front Nitro Shock (2 req'd)
7951 Rear Nitro Shock (2 req'd)
J5305 2012-16 Exhaust Extension Kit
(required for 2012-16 models)
Kit# J9210 $119.99
QUICK SPECS
Installation Skill Level: 2 of 5
Estimated Install Time: 6 hrs
Max Tire Size: 33 x 12.50
Wheel Size: 16 x 8
Backspacing: Stock
Kit shown with optional
rear bumper brackets
ACCESSORIES
J9211
Rear Bumper Brackets
$58.95
888-998-ZONE
2” Body Kit - 33 x 12.50 DC M/Ts on - 17x9 Eagles
89
JEEP
WRANGLER JK PARTS & ACCESSORIES
ADJUSTABLE TRACK BAR
0-4" LIFT
J5411
J5411 $129.95
Did you stack a spacer on your coil and now your front axle is pulled to one side? This heavy
duty adjustable track bar is made from 1-1/4" solid steel. Both ends use custom made urethane bushings with an increased durometer to firm up handling by reducing bushing flex.
This adjustable track bar works for vehicles with 0" to 4" of lift.
NOTE (J5411)
1. 07-16 JK Wrangler 0-4” Lift
2. 99-04 Grand Cherokee WJ 4” lift ONLY
J7104
TRACK BAR BUSHING KIT
J7104 $14.23
n
n
n
n
n
n
4 Track Bar Bushing Halves
2 Sleeves
Urethane provides long term durability and wear resistance
UV stabilizer added
Specific durometer bushings to absorb road noise but improve handling
Fluted for even grease distribution
NOTES
1. Replaces bushings/sleeves in both ends of Zone brand track bar # J5411
J5609
COIL ALIGNMENT KIT
J5609 $54.99
The taller you lift your JK, the more you rotate the pinion for proper alignment of the driveshaft. Unlike the TJ, the JK rear coil is more likely to pop out at full droop due to bowing. As
the coil bows, the incorrect coil loading and a diminished spring rate will reduce ride height.
The Zone relocation system rotates the lower coil mount 10 degrees to ensure that your coil
stays straight and true through wheel travel.
NOTE (J5609)
1. Welding Required
2. Recommended for 2 door models with 4” or more lift and 4 door models with 6” or more lift.
ZONEOFFROAD.COM
J5550
FRONT TRACK BAR
RELOCATION KIT 4-6"
J5550 $35.20
Track bar relocation systems for the custom builders who need get their axles re-centered
under the vehicle at a fraction of the cost of adjustable track bars.
NOTE (J5550)
Welding required
REAR TRACK BAR
RELOCATION 5" LIFT
J5559 $44.95
FRONT TRACK BAR
SUPPORT GUSSETS
J5001 $19.95
90
J5559
The factory track bar mount is a known weak spot on the factory axle. To correct this issue
weld on these 3/16” support brackets designed to reinforce it against the axle and the lower
control arm mount.
J5001
2012-16 EXHAUST EXTENSION KIT
JEEP
WRANGLER JK PARTS & ACCESSORIES
J5305 $42.99
This spacer kit includes driver’s and passenger’s side exhaust spacers and hardware to allow
proper exhaust clearance to the front driveshaft with both the Zone 3" and 4" lift systems.
The spacers are machined from heavy wall DOM tubing so they will not deform under high
heat. The included longer 8mm bolts work with the factory captive nuts on the exhaust
head pipe flange. This is a quick 10 minute install.
J5305
ZONE GRAB HANDLES
2"-U9005 $29.95
3"-U9006 $29.95
These Zone grab handles are equipped with our revolutionary "no slip grip" connection
to ensure a solid safe handle. The fully adjustable handle can be mounted in any position
directly to your roll cage or factory roll bar.
NOTE (U9005/U9006)
Roll bars with padding typically require U9006
U9005
COIL SPRING RETAINERS
Front - J5002 $10.00
Rear - J5610 $29.95
NOTE (J5610)
Additional components are required for use with coil spacer lift systems.
Contact our tech department for details.
J5002
COIL SPACERS
J2212 1" or 1-3/4" Front Spacers $49.95
J2218 1" or 1-3/4" Rear Spacers $69.95
J2212
J2218
Additional components are required for use with coil spacer lift systems. Contact our tech
department for details.
NOTE (J2212/J2218)
To net 1" of lift, remove factory coil spring isolator and replace with these spacers. To net 1-3/4" of lift,
retain factory isolators and install these spacers in addition.
JK Accessories Continued on next page
888-998-ZONE
J5610
91
JEEP
WRANGLER JK PARTS & ACCESSORIES
SWAY BAR LINKS (FIXED)
J5301 Front (3-4.5" Lift) - 9” eye-to-eye
J5500 Front (5-6" Lift) - 11” eye-to-eye
J5400 Rear (4" Lift) - 11” eye-to-eye
$39.99
$39.99
$39.99
J5301
SWAY BAR LINKS (DISCONNECTS)
J5313 Front (3-4.5" Lift) $99.95
J5313
FRONT CAM LOCKS
J5312 $9.95
Unlike other cam bolt kits on the market, these unique
cam locks will not slip so you can wheel confidently
knowing your caster is locked in place. When installed,
these cam locks add 2 degrees of caster.
ZONEOFFROAD.COM
BRAKE LINES
J5403 Front (4-6" Lift) $89.95
J5406 Rear (4-6" Lift) $89.95
NOTE: SOLD IN PAIRS
J5403
Zone Offroad brake lines feature multi-layer construction including a teflon inner core, Kevlar liner,
and braided stainless steel for virtually no volumetric expansion. This means a firmer pedal response
with less effort in the drivers seat. These lines use standard SAE fittings and comply with all Federal
D.O.T. requirements. These are made to replace the factory rubber lines with the correct lengths for
your lifted Jeep and improve performance so your brakes are there when you need them the most!
SPARE TIRE RELOCATION BRACKET
J5029 $41.95
If you want a larger full size spare tire on your Jeep, but it won't fit on the stock bracket, here is your
solution. This bracket will allow up to a 37" tire to be mounted on the stock spare tire carrier by moving the tire mounting point up 1-1/2" and out 1-3/16". It is designed for the JK 5 on 5" bolt pattern.
Back
92
Front
4" SUSPENSION SYSTEM
Kit # J11 2003-06
Kit # J10 1997-02
$529.99
or
Kit # J11N 2003-06
Kit # J10N 1997-02
$557.27
n Rear pinion angle corrected with
pinion cam plates and a transfer
case drop means no vibrations
with the stock driveshaft!
(1)
(1)
1
2
2
J1401
J1400
J1406
4965
4980
03-06 Box Kit 1 of 2
97-02 Box Kit 1 of 2
Box Kit 2 of 2
Front Shock
Rear Shock
(2)
(2)
7965
7980
Front Nitro Shock
Rear Nitro Shock
JEEP
1997-2006 WRANGLER TJ
This 4" TJ system offers a perfect combination of offroad performance and on road handling. Front and rear lower control arms not only correct front alignment, but dramatically
improve suspension control and handling. This system comes with a transfer case drop as
well as rear pinion cam locks that rotate the rear pinion for proper driveline angles. With 4"
of lift, you can clear those 33’s with room to twist as well as use your Jeep for a daily driver.
QUICK SPECS
Skill Level: 3 of 5
Estimated install time: 6 hrs
Max tire size: 33 x 12.50
Min wheel size: 15 x 8 w/ 3.5" Backspacing
n 5/8" diameter fixed extended sway
bar links to keep body roll in check.
RECOMMENDED ACCESSORIES
3400
7400
J5652
Steering Stabilizer Steering Stabilizer (Black) 3-4.5" Front Disconnects
$39.50
$44.95
$99.95
NOTES (J11/J10)
1. Also fits Rubicon and Unlimited models
The axle travels in an arc governed by the track bar during suspension
travel. The steering will be pushed or pulled to match the travel of the axle
if the geometry is not set up correctly. This is most commonly referred to
as bump steer. Our kit does not need a pitman to minimize bump steer due
to the fact that we do not relocate the track bar vertically.
n 1-3/4" x 1/4" wall heavy duty front and
rear lower control arms with durometer
specific rubber bushings pre installed.
888-998-ZONE
4” Lift Kit - 1.25” Body Lift - 33” Hankook M/T - 15” Steel Wheels
93
JEEP
1997-2006 WRANGLER TJ
4.25" COMBO SYSTEM
4.25" Combo Kit
(Standard Sway Bar Links)
Kit # J25
$529.99
or
1
1
2
2
J1425
J5303
4965
4980
Combo Box Kit
Front Links (Standard)
Front Shock
Rear Shock
Kit # J25N
$557.27
(2)
(2)
7965
7980
Front Nitro Shock
Rear Nitro Shock
4.25" Combo Kit
(Sway Bar Disconnects)
Kit # J26
$589.95
or
Kit # J26N
$617.23
1
1
2
2
J1425
J5652
4965
4980
Combo Box Kit
Front Links (Discos)
Front Shock
Rear Shock
(2)
(2)
7965
7980
Front Nitro Shock
Rear Nitro Shock
This kit includes the Zone 3" Suspension System, 1.25" body lift, and 1" motor mount lift.
When compared to your stock TJ, this kit increases droop by 4-3/4" and increases the wheel
travel from the stock 7" to 10 full inches of wheel travel! These coil springs are designed to
last and handle all the abuse you can throw at them and maintain the correct ride height.
One of the key aspects to this 4.25" combo system, is it eliminates the use of a transfer case
drop, but still allows for use of the factory rear driveshaft. Essentially the included motor
mount lift replaces the transfer case drop included w/ other systems and improves the rear
driveline angles by tilting the transfer case output down towards the rear axle. Not only
does this mean you are getting the full added belly pan ground clearance from the lift, but
also added ground clearance to the engine's oil pan. Furthermore, by installing the motor
mount lift in combination with the body lift it realigns the engine fan with the shroud to
ease the installation. This system is sold with the choice of fixed front sway bar links or
sway bar disconnects if you are looking to get the most articulation from your system when
offroad.
DON'T FORGET
A SET OF HIGH QUALITY
ZONE GRAB HANDLES!
ZONEOFFROAD.COM
ZONU9005 2" Grab Handles $29.95/pr
ZONU9006 3" Grab Handles $29.95/pr
94
4.25” Combo Lift Kit - 33 x 12.50 BFGs on 15x8s
QUICK SPECS
Installation skill level: 3 of 5
Estimated install time: 9-10 hrs
Max tire size: 33 x 12.50
Wheel size: 15 x 8
Back spacing: 3.5"
NOTES (J25/J26)
1. J5311 - Alignment cams are recommended
if your vehicle didn’t come from the factory
with front cam bolts.
2. Also fits Rubicon and Unlimited models.
OPTIONAL ACCESSORIES
J5311
J5408
3400
7400
TJ Alignment Cam Kit
Rear Pinion Cam Locks
Steering Stabilizer
Steering Stabilizer (Black)
J3400 - Steering
Stabilizer
J5311 - TJ
Alignment
Cam Kit
$29.99
$14.95
$39.50
$44.95
3" SUSPENSION SYSTEM
n Other companies do not include the rear
track bar bracket at similar lift heights,
but we have found it’s necessary to
properly center the axle
3" Coil Kit
Kit # J3 2003-06
Kit # J2 1997-02
$459.99
(1)
(1)
2
2
J1301
J1300
4965
4980
03-06 Box Kit 1 of 1
97-02 Box Kit 1 of 1
Front Shock
Rear Shock
or
Kit # J3N 2003-06
Kit # J2N 1997-02
$487.27
(2)
(2)
7965
7980
Front Nitro Shock
Rear Nitro Shock
JEEP
1997-2006 WRANGLER TJ
When compared to your stock TJ, this suspension system will increase droop by 4-3/4" and
increase the wheel travel from the stock 7 inches to 10 full inches of wheel travel! The true
performance of this system can be attributed to the coil springs. These will not sag like
factory coils can and the increased spring rate matched to the progressive hydraulic shocks
will provide improved handling and ride quality.
QUICK SPECS
Skill Level: 2 of 5
Estimated install time: 6 hrs
Max tire size: 33 x 12.50
Min wheel size: 15 x 8 w/ 3.5" Backspacing
nDesigned for 3-4.5” of lift, these
sway bar disconnects will make it
easy to gain articulation by disconnecting the sway bar when you go
out on the trail.
RECOMMENDED ACCESSORIES
J5311
3400
7400
J5652
Front Cam Bolts
Steering Stabilizer Steering Stabilizer (Black) 3-4.5" Front Disconnects
$29.99
$39.50
$44.95
$99.95
NOTES (J3/J2)
1. J5311 - Alignment cams are recommended if your vehicle didn’t come from
the factory with front cam bolts.
2. Also fits Rubicon and Unlimited models.
1.75" SUSPENSION SYSTEM
Kit shown with
hydro shocks
1.75" Spacer Kit
Kit # J1
$229.75
1
2
2
J2200
4979
4975
Box Kit
Front Shock
Rear Shock
or
Kit # J1N
$257.03
2
2
7979
7975
Front Nitro Shock
Rear Nitro Shock
QUICK SPECS
Skill Level: 2 of 5
Estimated install time: 2-3 hrs
Max tire size: 32 x 11.50
Min wheel size: 15 x 8 w/3.5" Backspacing
RECOMMENDED ACCESSORIES
n Bump Stop Extensions Included!
n The factory coil spring was never designed to collapse farther than the factory wheel travel. Buying other spacer kits without extensions may drastically
reduce the life of your factory coil springs.
J5311
3400
7400
J5451
Alignment Cam Bolt Kit
Steering Stabilizer Steering Stabilizer (Black)
0-2" Front Disconnects
$29.99
$39.50
$44.95
$99.95
NOTES (J1)
1. J5311 - Alignment cams are recommended if your vehicle didn’t come
from the factory with front cam bolts.
888-998-ZONE
Unlike other spacer kits on the market, we have designed one to actually maximize long
term performance. A lot of testing was done to ensure the correct durometer material was
used to maximize vibration absorption and handle rough impacts. A UV stabilizer has been
added to ensure they won’t break down and will last the life of your vehicle.
95
JEEP
1997-2006 WRANGLER TJ
3” BODY LIFT
Kit# J9300 $114.22
n Grade 8 Body Mount Bolts Are Included
n Steering Extension Included
n Body Lift Blocks capable of handling 60,000 lbs
QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 6 hrs
Max tire size: 33 x 12.50
Wheel size: 15 x 8
Back spacing: 3.5”
NOTE (J9300)
1. Also fits Rubicon and Unlimited model
2. Not recommended for models with 2.4L engine
2" BODY LIFT
Kit# J9200 $108.75
n Grade 8 Body Mount Bolts Are Included
n Steering Extension Included
n Body Lift Blocks capable of handling 60,000 lbs
QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 6 hrs
Max tire size: 32 x 10.50
Wheel size: 15 x 8
Back spacing: 3.5"
ZONEOFFROAD.COM
NOTE (J9200)
1. Also fits Rubicon and Unlimited models.
2. Not recommended for models with 2.4L engine
96
1.25” BODY LIFT
Kit# J9120 $94.95
n Grade 8 Body Mount Bolts Are Included
n Body Lift Blocks capable of handling 60,000 lbs
n Commonly used in conjunction with a 1” motor mount lift and
3” lift to eliminate the transfer case drop and add belly pan clearance.
Estimated install time: 4 hrs
NOTE (J9120)
1. Also fits Rubicon and Unlimited models.
2. Not recommended for models with 2.4L engine
SHOCK CONVERSION
BUMP STOP EXTENSIONS
Stem Eliminator
J5150
J5201
J5304
J5015
$29.95
Use an Eye-Eye Shock In Stem to Eye location
JEEP
WRANGLER TJ PARTS & ACCESSORIES
1.5" Universal $11.95
2" Universal $11.95
3" Universal $11.95
Sold in pairs with mounting hardware.
COIL SPACER
SPARE TIRE RELOCATION
J5009
$49.95
Quick, inexpensive way to get a little extra height or compensate
for added weight. Will fit the front or rear of your TJ.
3/4" pair
1-3/4" pair
Moves mounting surface out 2-1/4" and up
1-1/2" for up to a 35" spare
J2100
J2202
$31.95
$39.95
FRONT ALIGNMENT CAM BOLTS
SWAY BAR LINKS
J5311
$29.99
Used to fine tune the caster setting. Come factory on '97 models, but newer TJs will require
those after a lift with stock control arms.
FRONT DISCONNECTS
J5451 0-2" Lift $99.95
J5652 3-4.5" Lift $99.95
FRONT FIXED LINKS
J5300 0-2" Lift - 7.375” eye-to-eye $69.99
* TJ Wrangler Models - Designed for 0-2” lifted applications
* XJ Cherokee / ZJ Grand Cherokee Models - Designed for 3” lifted applications
J5303 3-4" Lift - 9” eye-to-eye
$39.99
REAR FIXED LINKS
J5200 2-3" Lift - 9.750” eye-to-eye $39.99
J5401 4-5" Lift - 11” eye-to-eye
$39.99
TRACK BAR COMPONENTS
J5409 $49.95
*For use with CV style rear driveshaft
TRANSFER CASE DROPS
n 3/4" Typically for use with a stock driveshaft and vehicles with 2.5-3” of lift
n 1-5/8" Typically for use with a stock driveshaft and vehicles with 4” of lift
1997-2002
J5004 3/4"
$41.95
J5008 1-5/8" $51.95
2003-2006
J5010 3/4"
$41.95
J5011 1-5/8" $45.95
J5408
$14.95
Used to reduce driveline vibration on slip yoke drivetrains by using the factory provisions to rotate the
pinion and reduce u-joint angles. Included in our 4"
system, something that many companies ignore.
PROTECTION
Dana 30 Protection Package
J5032 $112.99
Dana 30 LCA Skid Plate (pair)
J5014 $26.95 *Weld on skid plate
Dana 30 UCA Gusset
J5013 $19.95
Steering Box Skid Plate
J5051 $49.99
DIFFERENTIAL GUARDS
Dana 30
J5012 $74.99
Dana 44
J5016 $74.99
888-998-ZONE
4.5" Rear Track Bar Relocation
REAR PINION CAMS
97
JEEP
WRANGLER TJ PARTS & ACCESSORIES
1" MOTOR MOUNT LIFT
J5111 $54.95
This 1" motor mount lift is designed to improve the rear driveline angles by utilizing
your factory motor mounts to tilt the transfer
case output shaft down towards the rear axle.
FRONT COIL
SPRING RETAINERS
J5002 $10.00
The new heavy duty coil spring retainers are direct replacements for the factory
TJ, XJ, and ZJ models.
NOTES (J5111)
1. A body lift must be installed before or in conjunction with this system.
2. This system uses the factory motor mounts.
New mounts must be installed if existing rubber
isolators are worn or mounting studs are in bad
condition.
BAR PIN ELIMINATORS
J5022 $32.29
Converts a bar pin style shock mount to a double shear mounting bracket.
WELD ON SWAY BAR MOUNT
J5203 $36.24
Is your steering hitting the sway bar link
mount with your newly installed suspension lift? This new weld on axle sway
bar mount moves the OE sway bar link
mounting location up 2” from the axle.
STEM ELIMINATORS
ZONEOFFROAD.COM
J5015 $26.95
98
LOWER CONTROL ARM BUSHING &
SLEEVE REPLACEMENT KIT
These shock stem eliminators convert the TJ front upper shock mount
into a stronger, more common double shear mount. These can also be
used for custom shock and sway bar
link mount applications. The brackets
are made from 3/16” steel and have a
3/4” mount studs. 1/2” shock mount
hardware is included.
J7001 $19.95
Includes 8 Bushing Halves & 4 Sleeves. Bushings and
Sleeves are designed for Zone TJ (4”) / XJ (4.5”) / MJ
(4.5”) / ZJ (4”) fixed lower control arms.
This kit replaces LCA bushings and sleeves for the
front or rear of a TJ or ZJ as well as the front of a XJ
or MJ equipped with Zone fixed lower control arms. Included bushings are black.
NOTES (J7001)
1. Includes enough bushings and sleeves for two Zone
Offroad lower control arms.
2. Will only fit 1st generation Zone Offroad lower
control arms equipped with polyurethane bushings.
ZONE OFFROAD
GRAB HANDLES
U90052” $29.95
U90063” $29.95
nRevolutionary “No Slip Grip”
nMount to roll cage or factory roll bar
4" AND 2" SUSPENSION SYSTEMS
4" Suspension Lift
Kit # J28
$625.95
or
2" Suspension Lift
Kit # J27
$499.95
4" System
1
4
2
2
J1405
J0400
4955
4950
Box Kit 1 of 1
Leaf Spring
Front Shock
Rear Shock
4
1
2
2
J0200
J1200
4945
4900
Leaf Spring
Box Kit 1 of 1
Front Shocks
Rear Shocks
JEEP
1987-1995 WRANGLER YJ 4WD
The Zone 2" & 4" YJ systems include springs that are a 5 leaf pack design with anti-friction
pads and center leaf spacer plates between each leaf. This design significantly decreases
leaf pack internal friction for a smooth and consistent spring rate. These also come with bolt
together Hendricks clamps to maintain leaf alignment and urethane bushings for long lasting performance. To complement these high quality springs in the 4" system, Zone Offroad
adds a dropped pitman arm, front track bar relocation bracket, front and rear bump stop
extensions, front sway bar links, front and rear brake line brackets, leaf shims, center pins,
u-bolts and a transfer case drop all with easy to follow instructions to guide you along the
way. Zone Offroad's hydro shocks are also included for this impressive price.
4" QUICK SPECS
Installation skill level: 3 of 5
Estimated install time: 4-6 hrs
Max tire size: 33x 10.50
Wheel size: 15 x 8
Back spacing: 3.5-4"
2” QUICK SPECS
Installation skill level: 3 of 5
Estimated install time: 4-6 hrs
Max tire size: 31x 10.50
Wheel size: 15x8
Back spacing: 3.5-4”
NOTES (J28/J27)
1. Pitman arm will not fit YJ models with manual steering.
2" & 4" OPTIONAL ACCESSORIES
2" System
J7010
J5021
J5321
J5109
3400
7400
Shackle Frame Bushing Kit
Sway Bar Disconnects (2" System Only)
Sway Bar Disconnects (4" System Only)
Stock Height Shackle Pair (Front or Rear)
Steering Stabilizer
Steering Stabilizer (Black)
$19.95
$75.95
$75.95
$75.99
$39.50
$44.95
888-998-ZONE
4” Lift Kit - 33 x 12.50 M/T Claws - 15x10 M/T Classic II’s
99
JEEP
1987–1995 WRANGLER YJ
3" MANUAL BODY LIFT
3” AUTOMATIC BODY LIFT
Kit# J9320 $95.99
Kit# J9321 $103.49
Complete and easy to follow instructions make this body lift easy enough
to do it yourself.
3” QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 5 hrs
Max tire size: 33 x 12.50
Wheel size: 15 x 8
Back spacing: 3.5”
NOTES (J9321)
1. This body lift is for Manual Transmissions ONLY!
2" MANUAL BODY LIFT
Kit# J9220 $89.99
2" AUTOMATIC BODY LIFT
Kit# J9221 $97.69
n Grade 5 body mount bolts are included
n Steering extension included
n 4wd shifter Extension included
n Radiator relocation included
n Fuel Fill extension included
2" QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 5 hrs
Max tire size: 31 x 10.50
Wheel size: 15 x 8
Back spacing: 3.5"
ZONEOFFROAD.COM
NOTES (J9221)
1. This body lift is for Manual Transmissions ONLY!
100
DON'T FORGET
A SET OF HIGH QUALITY
ZONE GRAB HANDLES!
ZONU9005 2" Grab Handles $29.95/pr
ZONU9006 3" Grab Handles $29.95/pr
1.25” BODY LIFT
Kit# J9121 $89.95
n Grade 8 body mount bolts are included
n Commonly used in conjunction with a
1” motor mount lift and 3” lift to
eliminate the transfer case drop
and add belly pan clearance.
1.25” QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 4 hrs
Max tire size: 30 x 9.50
Wheel size: 15 x 8
Back spacing: 3.5”
FIXED SWAY BAR LINKS
STEERING BOX SKID PLATE
J5302 (3-4.5" of Lift) - 11” eye-to-eye $39.99
J5501 (5-6" of Lift) - 13” eye-to-eye
$39.99
J5050 $49.99
JEEP
WRANGLER YJ PARTS & ACCESSORIES
n Heavy duty 3/16" solid steel
n Black powder coated for long term protection
n Tight clearance design to maximize ground clearance
n Multiple attachment points to handle extreme impacts
HD SHACKLES
J5109 Stock Height Front or Rear $75.99
J5108 1" Lift Front or Rear
$75.99
SWAY BAR DISCONNECTS
Replace those old worn out shackles with new Zone 3/8" thick, heavy duty shackles
J5021 (0-2.5" of Lift) $75.95
J5321 (3-4.5" of Lift) $75.95
TRANSFER CASE DROP
Lower your transfer case to reduce driveline angles
J5004 3/4" Drop
$41.95
*Typically for use with a stock driveshaft and vehicles with 2.5-3” of lift
J5003 1-5/8" Drop $41.95
*Typically for use with a stock driveshaft and vehicles with 3.5-4.5” of lift
SHACKLE FRAME BUSHING KIT
J7010 $19.95
NOTES (J7010)
1 Includes enough bushings and sleeves for both the front and rear shackle hangers.
STEM ELIMINATORS
J5015 $26.95
These shock stem eliminators convert the YJ front
upper shock mount into a stronger, more common
double shear mount. These can also be used for
custom shock and sway bar link mount applications. The brackets are made from 3/16" steel
and have a 3/4" mount studs. 1/2" shock mount
hardware is included.
1" MOTOR MOUNT LIFT
J5111 $54.95
This 1" motor mount lift is designed to
improve the rear driveline angles by
utilizing your factory motor mounts to
tilt the transfer case output shaft down
towards the rear axle.
NOTES (J5111)
1. A body lift must be installed before or in
conjunction with this system.
2. This system uses the factory motor mounts.
New mounts must be installed if existing
rubber isolators are worn or mounting studs
are in bad condition.
888-998-ZONE
Installing new leaf springs and your factory frame bushings are worn out? This bushing kit
replaces the factory shackle frame bushings and includes all the bushings to complete the
entire vehicle (8 bushings/4 sleeves).
101
JEEP
1972-1986 CJ5/CJ7
3” BODY LIFT
Kit# J9330 $94.06
n Grade 8 Body Mount Bolts
n Clutch Linkage Relocation Bracket
n Indestructible Body Blocks
n Complete And Easy To Follow Instructions
NOTES (J9330)
1. This system fits manual transmission vehicles only.
2" BODY LIFT
Kit# J9230 $89.74
n Grade 8 Body Mount Bolts
n Clutch Linkage Relocation Bracket
n Indestructible Body Blocks
n Complete And Easy To Follow Instructions
2" & 3" QUICK SPECS
Skill Level: 2 of 5
Estimated install time: 5 hrs
Max tire size: 32 x 11.50
Min wheel size: 15 x 8 w/3.5" Backspacing
ZONEOFFROAD.COM
NOTES (J9230)
1. This system fits manual transmission vehicles only.
102
CJ PARTS & ACCESSORIES
STEERING BOX SKID PLATE
FRONT SWAY BAR LINKS (1976-86)
J5052 $71.99
J4502 For 4" of Lift - 9.750” eye-to-eye $39.99
n Heavy Duty 3/16" Solid Steel
n Black Powder Coated for long
term protection
n Tight Clearance Design to
maximize ground clearance
n Multiple Attachment Points
*Fits 1976-86 models only
4.5" SUSPENSION SYSTEM
(REAR LEAF SPRING)
4-1/2" Coil / Rear Leaf Springs
Kit # J23 Chrysler 8.25 Rear
Kit # J24 Dana 35 Rear
$749.94
2
(1)
(1)
2
2
J0308
J1457
J1458
4965
4974
Rear Leaf Spring
Box Kit Chrysler 8.25
Box Kit Dana 35
Front Shock
Rear Shock
or
Kit # J23N Chrysler 8.25 Rear
Kit # J24N Dana 35 Rear
$777.22
(2)
(2)
7965
7974
Front Nitro Shock
Rear Nitro Shock
JEEP
1984-2001 CHEROKEE XJ
This 4.5" suspension system will drastically increase wheel travel by 34% while providing
a smooth on road ride. Some guys will tell you that when it comes to aftermarket jeep
springs, they either ride too rough or they will sag after a few years. We take extra care to
design the springs with the right size wire and the correct spring rate to offer a great ride
and still hold up. To make this system complete, it includes a pair of new lower control
arms, extended sway bar links, brake line relocation brackets, new U-bolts, and 2" bump
stop extensions. The rear is lifted via Zone’s new leaf springs that are a 5 leaf pack design
with anti-friction pads and center leaf spacer plates between each leaf. This design greatly
decreases leaf pack internal friction. The included leaf and shackle setup provides max
amount of compression travel before the shackle is limited by the rear portion of the body.
4.5" SUSPENSION SYSTEM
(ADD-A-LEAFS)
4-1/2" Coil/Rear AAL & Shackle
Kit # J8 Chrysler 8.25 Rear
Kit # J9 Dana 35 Rear
$495.99
NOTES (J24/J23/J8/J9)
1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before being
able to complete an order. The easiest way to tell the difference is to measure the I.D. of your rear u-bolts. The
Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D. u-bolt.
Steering Stabilizer
Steering Stabilizer (Black)
Sway Bar Disconnects
J1450
J1455
J1456
4965
4974
(2) 7965
(2) 7974
Box Kit
Box Kit Chrysler 8.25
Box Kit Dana 35
Front Shock
Rear Shock
Front Nitro Shock
Rear Nitro Shock
See 4.5" Rear Leaf system for full description. The rear of this system is lifted via a new long
add-a-leaf that’s been designed and tested to hold up over the long haul without creating
a harsh ride.
4.5" QUICK SPECS
4.5" OPTIONAL ACCESSORIES
3400
7400
J5451
or
Kit # J8N Chrysler 8.25 Rear
Kit # J9N Dana 35 Rear
$523.27
1
(1)
(1)
2
2
$39.50
$44.95
$99.95
Installation skill level: 3 of 5
Estimated install time:
Rear Leaf System: 5-6 hrs AAL System: 6-8 hrs
Max tire size: 32" x 11.50"
Wheel size: 15" x 8"
Backspacing: 4.75"
888-998-ZONE
4.5” Lift Kit - 33” Fierce M/T - 16” Rubicon Rims
103
JEEP
1984-2001 CHEROKEE XJ
3" SUSPENSION SYSTEM
(REAR LEAF SPRINGS)
3" Coil Kit / Rear Leaf Springs
Kit # J21 Chrysler 8.25 Rear
Kit # J22 Dana 35 Rear
$510.94
2
(1)
(1)
2
2
J0308
J1302
J1303
4965
4980
Rear Leaf Spring
Box Kit Chrysler 8.25
Box Kit Dana 35
Front Shock
Rear Shock
7965
7980
Front Nitro Shock
Rear Nitro Shock
or
Kit # J21N Chrysler 8.25 Rear (2)
Kit # J22N Dana 35 Rear
(2)
$538.22
The same R&D work that went into designing the 4.5" lift went into this 3" system. You
may notice that this kit doesn’t include bump stop extensions. We are so confident in the
quality of our coils, that bump stops are not necessary! This 3" system is perfect for a daily
driver and weekend warrior on a budget that doesn't need the height of the 4.5" system.
3" SUSPENSION SYSTEM
(ADD-A-LEAFS)
3" Coil Kit / Rear AAL
Kit # J6 Chrysler 8.25 Rear
Kit # J7 Dana 35 Rear
$290.66
(1)
(1)
2
2
J3310
J3311
4965
4980
Box Kit Chrysler 8.25
Box Kit Dana 35
Front Shock
Rear Shock
7965
7980
Front Nitro Shock
Rear Nitro Shock
or
Kit # J6N Chrysler 8.25 Rear (2)
(2)
Kit # J7N Dana 35 Rear
$317.94
See 3" Rear Leaf Spring for full description. The rear of this system is lifted via Add-A-Leafs.
3" QUICK SPECS
Installation skill level: 3 of 5
Estimated install time: 5 hrs
Max tire size: 31" x 10.50"
Wheel size: 15" x 8"
Back spacing: 3.5"-4"
n
The real value in this kit is in the coil
3" OPTIONAL ACCESSORIES
ZONEOFFROAD.COM
J5006
3400
7400
J5300
J5451
104
Transfer Case Drop Kit
Steering Stabilizer
Steering Stabilizer (Black)
Fixed Sway Bar Links - 7.375” eye-to-eye
Sway Bar Disconnects
$33.46
$39.50
$44.95
$69.99
$99.95
NOTES (J21/J22/J6/J7)
1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before
being able to complete an order. The easiest way to tell the difference is to measure the I.D. of your
rear u-bolts. The Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D.
u-bolt.
3” Lift Kit - 31” Falken A/T - 15” Crager Steel
springs. There are 3" spacer kits on
the market that won’t come close to
the performance and longevity that
these coils provide.
Black e-coated
u-bolts included
2" SUSPENSION SYSTEM
2" Spacer Kit / Rear AAL
Kit # J4 Chrysler 8.25 Rear
Kit # J5 Dana 35 Rear
$251.46
(1)
(1)
2
2
J2201
J2211
4979
4972
Box Kit Chrysler 8.25
Box Kit Dana 35
Front Shock
Rear Shock
or
Kit # J4N Chrysler 8.25 Rear
Kit # J5N Dana 35 Rear
$278.74
(2)
(2)
7979
7972
Front Nitro Shock
Rear Nitro Shock
JEEP
1984-2001 CHEROKEE XJ
A lot of testing was done to ensure the correct durometer material was used to maximize
vibration absorption and also handle rough impacts with the coil spacers. A UV stabilizer
has also been added to ensure they won’t break down and will last the life of your vehicle.
Price includes Zone twin tube shocks valved for the Cherokee and everything needed to
bring the rear up to match.
QUICK SPECS
Skill Level: 3 of 5
Estimated install time: 4 hrs
Max tire size: 30 x 9.50
Min wheel size: 15 x 7 w/ 3.5-4" Backspacing
n
Bump Stop Extensions
Included!
The factory coil spring was never designed to collapse farther than the
factory wheel travel, so buying other
spacer kits without extensions may
drastically reduce the life of your factory coil springs.
RECOMMENDED ACCESSORIES
3400
7400
Steering Stabilizer Steering Stabilizer (Black)
$39.50
$44.95
NOTE (J4/J5)
1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before
being able to complete an order. The easiest way to tell the difference is to measure the I.D. of your
rear u-bolts. The Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D.
u-bolt.
CHEROKEE XJ PARTS & ACCESSORIES
J0308
Bushing available separately,
not included
3" XJ LEAF SPRINGS
J0308 3" Leaf Springs
$116.61/ea
J7008 Bushing and Sleeve Kit (1 kit/2 springs) $49.95
J7008
$75.99
The springs are a 5 leaf pack with anti-friction pads and center leaf spacer plates between
each leaf. This design significantly decreases leaf pack internal friction. These springs are
designed to give 3" of lift and are also set up to give the max amount of compression travel
before the shackle is limited by the rear portion of the body. This allows the springs to flatten out as much as possible, which translates to increased wheel travel. These are designed
to flex, but can still hold up and handle your load of gear all at a fair price you have come
to expect from Zone Offroad.
To achieve 4" of rear lift, order 1" shackle kit J5107 (sold as pair).
NOTES (J0308/J7008/J5107)
1. J0308 includes one leaf spring. Order two J0308’s for a pair.
2. Bushing and Sleeve kit J7008 is required for installation. One J7008 bushing and sleeve kit is required
to install two J0308 leaf springs.
3. Since u-bolts should never be reused due to their design, new u-bolts are recommended for installation. For XJ’s with a Chrysler 8.25" rear axle, order four UBT4012 u-bolts. For XJ’s with a Dana 35 rear
axle, order four UBT4005 u-bolts. Depending on your setup, your XJ may require different u-bolts.
888-998-ZONE
OPTIONAL
J5107 1" Boomerang Shackle (pair)
J5107
XJ Accessories Continued on next two pages
105
JEEP
CHEROKEE XJ PARTS & ACCESSORIES
FIXED SWAY BAR LINKS
J5300 3" of Lift - 7.375” eye-to-eye
J5452 4.5" of Lift - 9” eye-to-eye
SWAY BAR DISCONNECTS
$69.99
$39.99
Kit# J5451 3" - 4.5" of Lift $99.95
These disconnects provide comparable performance to popular disconnects on the market
but with a lower price. The upper heim joint will allow for any misalignment and the links
are designed to slide on and off the pin with ease. Includes lanyards to clip them up and out
of the way while wheelin. A perfect addition the rigs that see more trail time.
3/8" solid sway bar
links for 3" lifted XJ
J5451
COIL SPACERS
J2100 3/4" Coil Spacers
$31.95
J2202 1-3/4" Coil Spacers $39.95
Quick, inexpensive way to get an inch or 2 of lift or compensate for added weight.
WELD ON REAR
SHOCK RELOCATION
J5859 $32.99
Tired of your rear factory shock mounts dragging the rocks? These new lower shock mounts
were designed to raise the shock mount a full 3" on an XJ. The new lower mount is relocated
even with the bottom of the axle tube, thus drastically increasing ground clearance. This
weld on bracket is made from 3/16" steel and includes a new shock stud that will mate
with any standard 5/8" ID shock bushing. Combine this with the bar pin eliminator for the
ultimate rear XJ shock setup.
ZONEOFFROAD.COM
J2202
BAR PIN ELIMINATORS
J5022 $32.29
Most XJ owners are well aware of the troublesome bar pins on the upper rear shock mounts.
They can make a clunking noise as the bushings shift on the pin. If the shocks need to be
removed, the bolts are almost guaranteed to break. Fix it permanently with these bar pin
eliminators and forget about it.
NOTE (J5859)
1. Welding Required
2. Required shocks (specs) may change after installation
due to the mounting position changing
HD SHACKLES
J5107 $75.99
n 1" greaseable shackles
n Boomerang style for maximum uni-body
clearance during extreme suspension flex
J5022
NOTE (J5022)
Installation of these eliminators will relocate the shock mounting point by approximately 1".
106
J5859
J5107
FRONT COIL SPRING RETAINERS
STEM ELIMINATORS
J5002 $10.00
J5015 $26.95
The new heavy duty coil
spring retainers are direct
replacements for the factory
TJ, XJ, and ZJ models.
These shock stem eliminators
convert the XJ front upper
shock mount into a stronger,
more common double shear
mount. These can also be
used for custom shock and
sway bar link mount applications. The brackets are made
from 3/16" steel and have a
3/4" mount studs. 1/2" shock
mount hardware is included.
J5002
JEEP
CHEROKEE XJ PARTS & ACCESSORIES
J5015
UNIVERSAL BUMP
STOP EXTENSIONS
*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*
J51501.5" $11.95
J52012" $11.95
J53043" $11.95
WELD ON SWAY BAR MOUNT
J5203 $36.24
J5150
LOWER CONTROL ARM BUSHING
& SLEEVE REPLACEMENT KIT
J7001 $19.95
Includes 8 Bushing Halves & 4 Sleeves.
Bushings and Sleeves are designed for
Zone TJ (4") / XJ (4.5") / MJ (4.5") / ZJ
(4") fixed lower control arms.
This kit replaces LCA bushings and
sleeves for the front or rear of a TJ
or ZJ as well as the front of a XJ or
MJ equipped with Zone fixed lower
control arms. Included bushings are
black.
Is your steering hitting the
sway bar link mount with
your newly installed suspension lift? This new weld on
axle sway bar mount moves
the OE sway bar link mounting location up 2" from the
axle.
NOTES
1. Welding Required
J5203
DANA 30 PROTECTION PACKAGE
J5032 $112.99
INCLUDES
J7001
n Pair of 3/16" Weld on lower control arm skid plates
n 10 Gauge steel upper control arm gusset
n Solid steel differential guard
*Verify axle before ordering*
J5032
1" TRANSFER CASE DROP
J5006 $33.46
J5006
COMPONENTS AVAILABLE SEPARATELY
J5014
J5013
J5012
Dana 30 Weld on Lower Control Arm Skid Plates $26.95
Dana 30 Upper Control Arm Support Gusset
$19.95
Dana 30 Differential Guard
$74.99
888-998-ZONE
NOTES (J7001)
1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.
2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.
107
JEEP
1986-1992 COMANCHE MJ
4.5" SUSPENSION SYSTEM
4.5" Coil Kit / Rear AAL &
Shackle
Kit # J29
$549.95
or
1
1
2
2
J1462
J1459
4965
4920
Box Kit
Rear Box Kit
Front Shock
Rear Shock
Kit # J29N
$577.23
(2)
(2)
7965
7920
Front Nitro Shock
Rear Nitro Shock
The Zone Offroad 4.5" 86-92 Jeep Comanche MJ lift includes new front coil springs capable
of handling anything. Since we design our coil springs for off road use, there is only a 2"
bump stop extension supplied to drastically increase wheel travel. Our coils can be smashed
to the bottom and will always come back! No, that doesn't mean they are stiff. The key is
using the correct size wire with the correct spring rate to offer the perfect ride and still hold
up over time. Unlike many inexpensive kits on the market, our springs are made in the
USA. This system also comes with extended sway bar links to maintain the sway bar angle
and control body roll. Brake line relocation brackets make the job easy to do at home. New
heavy duty lower control arms are supplied to correct alignment as well as axle location.
The rear is lifted via a new long add-a-leaf that will hold up without creating a harsh ride.
In addition to the add-a-leaf kit, a new greasable extended shackle is supplied to gain additional lift and allow your springs to really flex.
OPTIONAL ACCESSORIES
3400
7400
J5451
Steering Stabilizer
Steering Stabilizer (Black)
Sway Bar Disconnects
$39.50
$44.95
$99.95
QUICK SPECS
Installation skill level: 3 of 5
Estimated install time: 5-6 hrs
Max tire size: 32” x 11.50”
Wheel size: 15” x 8”
Back spacing: 4.75”
J5451- Sway Bar
Disconnects
Go to our blog for more
information on ZONE
Project MJ build
7400 - Steering
Stabilizer
ZONEOFFROAD.COM
zoneoffroad.com/blog/
108
4.5” Lift Kit - 31x10.50 Kelly A/T - 15” Eagle Wheels
FIXED SWAY BAR LINKS
SWAY BAR DISCONNECTS
J5300 3" of Lift - 7.375” eye-to-eye $69.99
J5452 4.5" of Lift - 9” eye-to-eye
$39.99
Kit# J5451 3" - 4.5" of Lift $99.95
JEEP
COMANCHE MJ PARTS & ACCESSORIES
These disconnects provide comparable performance to popular disconnects on the market
but with a lower price. The upper heim joint will allow for any misalignment and the links
are designed to slide on and off the pin with ease. Includes lanyards to clip them up and out
of the way while wheelin. A perfect addition the rigs that see more trail time.
3/8" solid sway bar
links for 3" lifted XJ
J5451
COIL SPACERS
WELD ON REAR
SHOCK RELOCATION
J2100 3/4" Coil Spacers
$31.95
J2202 1-3/4" Coil Spacers $39.95
J5859 $32.99
n Engineered durometer (hardness) to
maximize vibration absorption and
handle rough impacts
n UV stabilizer added to ensure they won’t
break down and will last the life of your
vehicle
n Maintains Factory Ride
n Easy to Install
Tired of your rear factory shock mounts dragging the rocks? These new lower shock mounts
were designed to raise the shock mount a full 3" on an XJ. The new lower mount is relocated
even with the bottom of the axle tube, thus drastically increasing ground clearance. This
weld on bracket is made from 3/16" steel and includes a new shock stud that will mate
with any standard 5/8" ID shock bushing. Combine this with the bar pin eliminator for the
ultimate rear XJ shock setup.
J5859
J2202
BAR PIN ELIMINATORS
J5022 $32.29
Most XJ owners are well aware of the troublesome bar pins on the front lower shock
mounts. They can make a clunking noise as the bushings shift on the pin. If the shocks
need to be removed, the bolts are almost guaranteed to break. Fix it permanently with
these bar pin eliminators and forget about it.
HEAVY DUTY SHACKLES
J5107 $75.99
n 1/2" greaseable shackles
n Boomerang style for maximum uni-body
clearance during extreme suspension flex
J5022
NOTE (J5022)
Installation of these eliminators will relocate the shock mounting point by approximately 1".
888-998-ZONE
NOTE (J5859)
1. Welding Required
2. Required shocks (specs) may change after installation due to the
mounting position changing
J5107
109
JEEP
COMANCHE MJ PARTS & ACCESSORIES
FRONT COIL SPRING RETAINERS
STEM ELIMINATORS
J5002 $10.00
J5015 $26.95
The new heavy duty coil
spring retainers are direct
replacements for the factory
TJ, XJ, and ZJ models.
These shock stem eliminators
convert the XJ front upper shock
mount into a stronger, more
common double shear mount.
These can also be used for custom shock and sway bar link
mount applications. The brackets are made from 3/16" steel
and have a 3/4" mount studs.
1/2" shock mount hardware is
included.
J5002
UNIVERSAL BUMP
STOP EXTENSIONS
J51501.5" $11.95
J52012" $11.95
J53043" $11.95
J5203 $36.24
LOWER CONTROL ARM BUSHING
& SLEEVE REPLACEMENT KIT
ZONEOFFROAD.COM
J7001 $19.95
110
*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*
WELD ON SWAY BAR MOUNT
J5150
Includes 8 Bushing Halves & 4 Sleeves.
Bushings and Sleeves are designed for
Zone TJ (4") / XJ (4.5") / MJ (4.5") / ZJ
(4") fixed lower control arms.
This kit replaces LCA bushings and
sleeves for the front or rear of a TJ
or ZJ as well as the front of a XJ or
MJ equipped with Zone fixed lower
control arms. Included bushings are
black.
J5015
Is your steering hitting the
sway bar link mount with your
newly installed suspension lift?
This new weld on axle sway bar
mount moves the OE sway bar
link mounting location up 2"
from the axle.
NOTES
1. Welding Required
J5203
DANA 30 PROTECTION PACKAGE
J5032 $112.99
INCLUDES
n Pair of 3/16" Weld on lower control arm skid plates
n 10 Gauge steel upper control arm gusset
n Solid steel differential guard
*Verify axle before ordering*
J7001
NOTES (J7001)
1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.
2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.
J5032
1" TRANSFER CASE DROP
J5006 $33.46
J5006
COMPONENTS AVAILABLE SEPARATELY
J5014
J5013
J5012
Dana 30 Weld on Lower Control Arm Skid Plates $26.95
Dana 30 Upper Control Arm Support Gusset
$19.95
Dana 30 Differential Guard
$74.99
4" SUSPENSION SYSTEM
4" Coil Kit
Kit # J17
$699.95
1
1
2
2
J1403
J1414
4978
4971
Box Kit 1 of 2
Box Kit 2 of 2
Front Shock
Rear Shock
(2)
(2)
7978
7971
Front Nitro Shock
Rear Nitro Shock
JEEP
1999-2004 GRAND CHEROKEE WJ
or
Kit # J17N
$727.23
Take your Grand Cherokee to the next level with this 4" suspension package. Experience
a dramatic increase in wheel travel controlled by heavy duty lower control arms. A heavy
front adjustable track bar is used to center the front axle. The system comes with new coil
springs designed to reduce body roll and progressive shocks for a smooth ride. This system
comes with a small transfer case drop and rear upper A-arm spacer to correct driveshaft
angles and keep your rear upper ball joint in check. Priced less than our competitors, this
system provides everything needed to lift your Jeep with quality USA made components
and makes it the best value on the market.
n
1 1/4" solid cold rolled steel adjustable
front track bar with 1"-14 threads and
high durometer urethane bushings for
long term performance
QUICK SPECS
Skill Level: 3 of 5
Estimated install time: 4 hrs
Max tire size: 31 x 10.50
Wheel size: 16 x 8 w/ 4.5-6" Backspacing
J5402 - Front
Sway Bar Links
RECOMMENDED ACCESSORIES
3401
7401
J5402
Steering Stabilizer $45.99
Steering Stabilizer (Black) $50.95
Front Sway Bar Links - 11.5” eye-to-eye $34.99
NOTES (J17)
1. Vehicles equipped with V8 may not achieve stated lift height.
2. AWD models may require front drive line modification.
3. Some vehicles may experience front wheel shimmy that is attributable to the OE design. Specific tire
and wheel combinations may induce steering shimmy. In most cases, alignment and/or tire and wheel
changes will correct this problem. Zone Offroad assumes no incurred expenses associated with the
correction of this problem.
n
The rear upper A-arm spacer ensures you
will not max out OE components when
articulating offroad
888-998-ZONE
4” Lift Kit - 265/70r17 Goodyear A/T - 17x8 XD Spy
111
JEEP
GRAND CHEROKEE WJ
PARTS & ACCESSORIES
FRONT ADJUSTABLE
TRACK BAR 4" LIFT
TRACK BAR BUSHING KIT
J5411 $129.95
n
n
n
n
n
n
1-1/4" solid cold rolled steel with 1" - 14 threads and high durometer urethane bushings
J7105 $11.13
4 Track Bar Bushing Halves
2 Sleeves
Urethane provides long term durability and wear resistance
UV stabilizer added
Specific durometer bushings to absorb road noise but improve handling
Fluted for even grease distribution
NOTES
1. Replaces bushings/sleeves in both ends
of Zone brand track bar # J5411
J5411
STEM ELIMINATORS
J7105
J5015 $26.95
These shock stem eliminators convert the XJ front upper shock mount into a stronger, more
common double shear mount. These can also be used for custom shock and sway bar link mount
applications. The brackets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock
mount hardware is included.
*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*
J5015
UNIVERSAL BUMP STOP
EXTENSIONS
J51501.5"$11.95
J52012" $11.95
J53043" $11.95
J5150
ZONEOFFROAD.COM
FRONT SWAY BAR LINKS
(FIXED)
112
J5202 2-3" Lift - 9” eye-to-eye $34.99
J5402 4-5" Lift - 11.5” eye-to-eye $34.99
TRANSFER CASE DROP
J5007 $42.95
n ¾” Drop
n Typically used on 3-4” lifts when the stock slip yoke rear driveshaft is used.
J5007
J5202
REAR SWAY BAR LINKS
J5407 3-4" Lift - 12.5” eye-to-eye
$39.99
JEEP
1993-1998 GRAND CHEROKEE ZJ
4" SUSPENSION SYSTEM
4" Coil Kit
Kit # J16
$639.95
1
2
2
J1460
4965
4920
Front & Rear Box Kit
Front Shock
Rear Shock
(2)
(2)
7965
7920
Front Nitro Shock
Rear Nitro Shock
or
Kit # J16N
$667.23
With 4" of lift, clear up to 32’s with room to flex and still use your ZJ for a daily driver.
Zone Offroad includes durable lift coils that will not fatigue from serious offroad abuse.
Bump stop extensions will keep the tire lugs out of your fenders and still allow for a drastic
increase in wheel travel. To restore proper alignment and significantly increase the strength
over stock, the kit contains front and rear heavy duty lower control arms. To limit body
roll, front extended zinc plated sway bar links built from 5/8 inch dia stock are included.
Zone Offroad has stepped up to the plate for the Grand Cherokee owners looking for a well
performing, quality lift, at an unbelievable price.
n The rear pinion angle is corrected
with cam plates and a transfer
case drop.
QUICK SPECS - 32” TIRES
Skill Level: 3 of 5
Estimated install time: 5-6 hrs
Max tire size: 32 x 11.50
Wheel size: 15 x 8 w/ 4.5” Backspacing
QUICK SPECS - 31” TIRES
Skill Level: 3 of 5
Estimated install time: 5-6 hrs
Max tire size: 31 x 10.50
Wheel size: 15 x 8 w/ 3.5”-4” Backspacing
RECOMMENDED ACCESSORIES
J5451 Sway Bar Disconnects
3400
7400
J5451
J2100
nHeavy duty lower control
arms with pre installed rubber
bushings offer a comfortable
ride and increased durability.
Steering Stabilizer
Steering Stabilizer (Black)
Sway Bar Disconnects
3/4” Front Coil Spacer Kit (see note 2)
$39.50
$44.95
$99.95
$31.95
NOTES (J16)
1. Measure front driveshaft prior to installation -over 24-1/2” - no modification should be necessary, 20”
to 24” you may need to change to spicer type joint if vibration occurs. If driveshaft is less than 20” then
a spicer type joint is required and vibration may persist.
2. Vehicles equipped with V8 may not achieve stated lift height. Front 3/4” coil spacer is a common
addition to this lift kit for the V8 models to accommodate the additional weight of the larger engine.
3. If equipped with CV style front driveshaft mount at the pinion, then a new spicer type u-joint is
required to eliminate vibration.
888-998-ZONE
4” Lift Kit - 32x11.50 Interco TrXus M/T - 15x8 ATZ Steel Wheels
113
JEEP
1993-1998 GRAND CHEROKEE ZJ
2" COIL SPACER SYSTEM
2" Spacer Kit
Kit # J19
$218.62
or
Kit # J19N
$245.90
2
2
2
J2202
4979
4950
Coil Spacer Box Kit
Front Shock
Rear Shock
(2)
(2)
7979
7950
Front Nitro Shock
Rear Nitro Shock
Unlike other spacer kits on the market, Zone Offroad has designed one to actually maximize
long term performance. A lot of testing was done to ensure the correct durometer material
was used to maximize vibration absorption and handle rough impacts. A UV stabilizer has
been added to ensure they won't break down and will last the life of your vehicle.
QUICK SPECS
Installation skill level: 2 of 5
Estimated install time: 2-3 hrs
Max tire size: 30 x 9.50
Wheel size: 15 x 7
Back spacing: 3.5"
OPTIONAL ACCESSORIES
3400
7400
J5150
Steering Stabilizer
Steering Stabilizer (Black)
Front Bump Stop Extensions
$39.50
$44.95
$11.95
NOTES (J19)
1. Bump Stop Extensions Kit (J5150) is recommended, especially if vehicle will be used offroad.
GRAND CHEROKEE ZJ
PARTS & ACCESSORIES
COIL SPACERS
J2100 3/4" Coil Spacers
J2202 1-3/4" Coil Spacers
FRONT COIL SPRING RETAINERS
$31.95
$39.95
ZONEOFFROAD.COM
Quick, inexpensive way to get an inch or 2 of lift or compensate for added weight.
The new heavy duty coil spring
retainers are direct replacements
for the factory TJ, XJ, and ZJ models.
J5002
J2202
STEM ELIMINATORS
J5015 $26.95
UNIVERSAL BUMP STOP
EXTENSIONS
J51501.5"$11.95
J52012" $11.95
J53043" $11.95
J5150
114
J5002 $10.00
These shock stem eliminators convert the
XJ front upper shock mount into a stronger, more common double shear mount.
These can also be used for custom shock
and sway bar link mount applications.
The brackets are made from 3/16" steel
and have a 3/4" mount studs. 1/2" shock
mount hardware is included.
J5015
*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"
REAR PINION CAM LOCKS
ALIGNMENT CAM BOLT KIT
J5408 $14.95
J5311 $29.99
These rear pinion cam locks are designed to reduce driveline vibration on slip yoke drive
trains on your TJ or ZJ. These are installed on the rear upper control arm axle mount, and will
rotate the pinion to reduce the angle on the u-joint after a lift as been installed.
These front alignment cam bolts
are used to fine tune the caster on
your ZJ, and are typically required
after on lifted applications when
longer control arms have been
installed.
JEEP
GRAND CHEROKEE ZJ
PARTS & ACCESSORIES
J5311
LOWER CONTROL ARM BUSHING
& SLEEVE REPLACEMENT KIT
J5005
J7001 $19.95
J5408
TRANSFER CASE DROP
J5005 $27.95
n 3/4” Drop
n Typically for use with a stock driveshaft on vehicles with 3-4" of lift
SWAY BAR LINKS
J5300 3" of Lift - 7.375” eye-to-eye $69.99
J5452 4.5" of Lift - 9” eye-to-eye $39.99
J5451 3-4.5" of Lift
J7001
NOTES (J7001)
1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.
2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.
FRONT (FIXED)
FRONT (DISCONNECTS)
Includes 8 Bushing Halves & 4
Sleeves. Bushings and Sleeves
are designed for Zone TJ (4") / XJ
(4.5") / MJ (4.5") / ZJ (4") fixed
lower control arms. This kit replaces LCA bushings and sleeves
for the front or rear of a TJ or ZJ
as well as the front of a XJ or MJ
equipped with Zone fixed lower
control arms. Included bushings
are black.
$99.95
REAR TRACK BAR
RELOCATION
BRACKET
J5419 $19.95
*Designed for use on a 4” lift
J5419
J5032 $112.99
J5300
INCLUDES
n Pair of 3/16" Weld on lower control arm skid plates
n 10 Gauge steel upper control arm gusset
n Solid steel differential guard
*Verify axle before ordering*
J5032
COMPONENTS AVAILABLE SEPARATELY
J5451
888-998-ZONE
DANA 30 PROTECTION PACKAGE
J5014 Dana 30 Weld on Lower Control Arm Skid Plates $26.95
J5013 Dana 30 Upper Control Arm Support Gusset
$19.95
J5012 Dana 30 Differential Guard
$74.99
115