AL4000 Light Tower - novi

Parts Manual
AL4000D2
First Edition
Rev A
Part No. 116419
September 2008
September 2008
Introduction
REV A
Important
Serial Number Information
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
TEREX Corporation offers the following manuals
for these models:
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized TEREX dealer
service center.
TEREX AL4000/5000 Operator's Manual ........... 116416
First Edition
Title
Part No.
TEREX AL4000 Parts Manual ............................ 116419
First Edition
TEREX AL4000 Service Manual ......................... 116474
First Edition
Leroy Somer Manual ........................................... 116118
Kubota Engine Manual ....................................... 893020
Technical Publications
Axis Manual ........................................................ 116117
TEREX Corporation has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a
TEREX policy. Therefore, product specifications
are subject to change without notice.
Marathon Manual ................................................ 116188
Readers are encouraged to notify TEREX of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Copyright © 2008 by TEREX Corporation
www.TEREX.com
116419 Rev A September 2008
First Edition, First Printing
"TEREX" is a registered trademark of TEREX
Corporation in the USA and many other countries.
"Super Quiet" is a trademark of TEREX
Corporation.
Printed on recycled paper
Printed in U.S.A.
ii
AL4000 Light Tower
Part No. 116419
September 2008
REV A
How to Read Your Serial Number
Serial Number Legend
The serial number plate on your AL4000 is located
on the cabinet next to the light tower mast.
Part No. 116419
AL4000 Light Tower
iii
September 2008
REV A
This page intentionally left blank.
iv
AL4000 Light Tower
Part No. 116419
September 2008
Section 1 • Safety Rules
Safety Rules
REV A
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 116419
AL4000 Light Tower
v
Section 1 • Safety Rules
SAFETY RULES
September 2008
REV A
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure that your workshop or work area
is properly ventilated and well lit.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe .
vi
AL4000 Light Tower
Part No. 116419
September 2008
Table of Contents
REV A
Introduction
Important Information - Introduction ................................................................... ii
How to Read Your Serial Number ..................................................................... iii
Parts Stocking List ............................................................................................ ix
How to Order Parts ........................................................................................... xi
Service Parts Fax Order Form ......................................................................... xii
Section 1
Safety Rules
General Safety Rules ........................................................................................ v
Section 100
Rev
A
Section 200
Section 300
Rev
Part No. 116419
Figure 101.1
Decals ............................................................................. 100 - 2
Chassis Components
A
Figure 201.1
Light Tower Chassis ........................................................ 200 - 2
A
Figure 202.1
Axle Assembly ................................................................. 200 - 4
A
Figure 203.1
Fuel Tank Assembly ........................................................ 200 - 6
Rev
A
Section 400
Decals
Rev
Cabinet Components
Figure 301.1
Cabinet Components ....................................................... 300 - 2
Electrical Components
A
Figure 401.1
Electrical Control Box ...................................................... 400 - 2
A
Figure 402.1
Ballast Box Assembly ...................................................... 400 - 4
A
Figure 403.1
Light Fixture ..................................................................... 400 - 6
A
Figure 404.1
Coil Cord & Junction Box ................................................. 400 - 8
AL4000 Light Tower
vii
September 2008
TABLE OF CONTENTS
Section 500
Section 600
Section 700
viii
REV A
Rev Engine & Generator
A
Figure 501.1
Engine - Kubota ............................................................... 500 - 2
A
Figure 502.1
Marathon Generator - 6 kW ............................................. 500 - 4
A
Figure 503.1
Leroy Somer Generator - 6 kW ........................................ 500 - 6
A
Figure 504.1
Marathon Generator - 8 kW ............................................. 500 - 8
A
Figure 505.1
Leroy Somer Generator - 8 kW ...................................... 500 - 10
Rev Mast Components
A
Figure 601.1
Tower Base Assembly ..................................................... 600 - 2
A
Figure 602.1
Winch Lock Assembly ..................................................... 600 - 4
A
Figure 603.1
Tower Assembly .............................................................. 600 - 6
A
Figure 604.1
Lower Mast Assembly ..................................................... 600 - 7
A
Figure 605.1
6" Inch Round Tube Assembly ........................................ 600 - 8
A
Figure 606.1
4" Inch Tower Section Shim & Sheave Assembly
(after serial number AL507-00157) .................................. 600 - 9
A
Figure 607.1
3" Inch Tower Section ................................................... 600 - 10
A
Figure 608.1
2" Inch Tower Section Assembly ................................... 600 - 11
A
Figure 609.1
Tower Cross Arm Assembly .......................................... 600 - 12
Rev Options
A
Figure 701.1
Options ............................................................................ 700 - 2
A
Figure 702.1
Options ............................................................................ 700 - 4
AL4000 Light Tower
Part No. 116419
September 2008
Parts Stocking List
REV A
Required Parts
The following parts are required to perform
maintenance procedures as outlined in the
TEREX AL4000Parts and Service Manual.
Description
Part No.
Kubota Models
Oil Filter .............................................................. 866050
Air Filter .............................................................. 866127
Fuel Filter ........................................................... 839200
V-belt .................................................................. 839209
Part No. 116419
AL4000 Light Tower
ix
September 2008
REV A
This page intentionally left blank.
x
AL4000 Light Tower
Part No. 116419
September 2008
How To Order Parts
REV A
Please be prepared with the following information
when ordering replacement parts for your TEREX
product:
Machine model number
Machine serial number
Terex part number
Part description and quantity
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the
authorized TEREX Distributor in your area
Genie Industries
18340 NE 76th Street
P.O. Box 97030
Redmond, WA 98073-9730
Telephone (877) 367-5606
Fax (888) 274-6192
genieindustries.com
Use the Service Parts Fax Order Form on the
next page and fax your order to our Parts
Department.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced
by an authorized distributor, please call TEREX
Corporation.
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
Part No. 116419
AL4000 Light Tower
xi
September 2008
Service Parts fax Order Form
FAX TO: (888) 274-6192 OR TOLL FREE: 877-367-5606
Please fill out completely
_________________________________
Account Number _______________________________
Your Name ______________________________
Your Fax Number _____________________________
_________________________________
Your Phone Number ____________________________
_________________________________
Ship To
Bill To
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
_________________________________
Purchase Order Number ____________________
___________________________________
Ship Via
___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Description
Quantity
Price
remove this page and make copies
Part Number
remove this page and make copies
Date
All backordered parts will be shipped when available via the same ship method as the original order
unless noted below:
o
Ship complete order only - no backorders
o
Ship all available parts and contact customer on disposition of backordered parts
o
Other (please specify)
FOR TEREX USE ONLY
Order Number ______________
Origin Code ________________
AL4000 Light Tower
Comments _________________________
Date Scheduled ____________
Ship Condition ______________
__________________________________
Order Total ________________
Terms Code ________________
__________________________________
Part No. 116419
September 2008
Section 100 • Decals
Section 100
Decals
Part No. 116419
AL4000 Light Tower
100 - 1
Section 100 • Decals
Figure 101.1
Spetember 2008
REV A
Decals
100 - 2
AL4000 Light Tower
Part No. 116419
September 2008
Section 100 • Decals
REV A
FIGURE 101.1
ITEM # PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
850091
851640
853296
853312
850155
850107
853640
853291
841710
850093
853301
850092
853070
851860
852410
114448
133225
133000
Part No. 116419
DESCRIPTION
DECAL: DANGER CRUSH HAZARD
DECAL: TOWER OPERATING INSTRUCTIONS
DECAL: TEREX-AMIDA RED AND BLACK 5X29.5
DECAL: STRIPING RED/BLACK
DECAL: NO.2 DIESEL FUEL ONLY
DECAL: CAUTION,WINCHLOCK SYSTEM
DECAL: "CAUTION",WINCH ROTATION
DECAL: TEREX-AMIDA RED AND BLACK 2.75X16
DECAL: REFLECTORS
DECAL: DO NOT STAND BEHIND TOWER
DECAL: AL4000 BLACK 2.2X9.5
DECAL: DANGER FALLING BOOM
DECAL: CAUTION READ MANUAL
DECAL: DANGER! ELECTRIC SHOCK HAZARD
DECAL: OPERATING INSTRUCTIONS
DECAL: TEREX COSMETIC - ROADSIDE
DECAL: TEREX COSMETIC - CURBSIDE
DECAL: AL4000 COSMETIC
AL4000 Light Tower
QTY.
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
100 - 3
Section 100 • Decals
September 2008
AL4000 Light Tower
Part No. 116419
This page intentionally left blank.
100 - 4
September 2008
Section 200 • Chassis Components
Section 200
Chassis
Components
Part No. 116419
AL4000 Light Tower
200 - 1
Section 200 • Chassis Components
Figure 201.1
September 2008
REV A
LIght Tower Chassis
200 - 2
AL4000 Light Tower
Part No. 116419
Section 200 • Chassis Components
September 2008
REV A
FIGURE 201.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART #
841430
840222
114480
109150
721051
834219
834204
840221
111936
840120
124470
124410
851820
851310
990200
991650
994200
995310
993860
991690
993240
Part No. 116419
DESCRIPTION
JACK SIDEWIND LONG 3KLB
JACK SNAP RING
OUTRIGGER 2X2X42
KIT: OUTRIGGER PLUNGER PIN KIT
CAPLUG,TUBE PLUG 2 1/2
HANDLE (ARM)FOR JACK, HAMMERBLOW
HANDLE (ARM)FOR JACK, FULTON
JACK BRACKET SWIVEL
CHAIN SAFETY 3000LB 3/8X30 W/"S"-HOOK
COUPLER 2" BOLT ON
TONGUE WITH JACK BRACKET
TRAILER FRAME 41X70 WITHOUT AXLE
DECAL: SYMBOL FOR GROUND
DECAL: WARNING-ALL JACKS MUST BE SWIVELED
NUT
WASHER, LOCK
SCREW
SCREW
WASHER, FLAT
WASHER
WING NUT
AL4000 LIght Tower
QTY.
3
3
2
2
4
3
3
1
2
1
1
1
1
1
2
4
1
1
2
1
1
200 - 3
Section 200 • Chassis Components
Figure 202.1
September 2008
REV A
Axle Assembly
200 - 4
AL4000 Light Tower
Part No. 116419
September 2008
Section 200 • Chassis Components
REV A
FIGURE 202.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART #
841050
834267
834225
834226
834220
834227
834255
834250
834228
834211
841061
840376
841855
841860
841870
841875
841220
841500
840395
835246
841473
840394
Part No. 116419
DESCRIPTION
AXLE 3500LB 38.5 SPRING CENTER
U-BOLT KIT - 3500#
SEAL, HYDRAULIC
INNER BEARING
HUB ASSY HT1000 3500LB
OUTER BEARING
COTTER PIN
SPINDLE NUT
GREASE CAP
SPRING FOR AXLE 4-LEAF
TIRE & WHEEL MOUNTED P205/75-15 LOAD C
AXLE WHEEL NUT
AXLE HUB,HYD. & PARK BRAKE,L/H
AXLE HUB,HYD. & PARK BRAKE,R/H
AXLE HUB,ELECTRIC&PARK BRAKE,LH
AXLE HUB,ELECTRIC&PARK BRAKE,RH
COUPLER,SURGE 3"RING
COUPLER,SURGE,2"BALL
NUT
SPRING EYE BUSHING
SHACKLE
BOLT
AL4000 LIght Tower
QTY.
1
2
2
2
2
2
2
2
2
2
2
10
1
1
1
1
1
1
6
4
4
6
200 - 5
Section 200 • Chassis Components
Figure 203.1
September 2008
REV A
Fuel Tank Assembly
200 - 6
AL4000 Light Tower
Part No. 116419
Section 200 • Chassis Components
September 2008
REV A
FIGURE 203.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
PART #
990200
990210
742240-1
792750
890795
898590
891560
890785
742220
22109505
188630
990210
994650
Part No. 116419
DESCRIPTION
NUT LOCK NYLON INSERT 1/2-13NC GR 2
WASHER FLAT 1/2
TANK CAP NO-GAUGE
CLAMP 7/16 TO 25/32
HOSE,FUEL 5/16 ID
HOSE FITTING,PIPE/BARB
HOSE FITTING,PIPE/BARB
HOSE,FUEL 1/8 ID
TANK FUEL 30GAL
KIT: FUEL TANK DRAIN PLUG REPLACEMENT
FUEL TANK PAN
WASHER FLAT 1/2
SCREW,1/2-13NCX10 HHC GRADE2
AL4000 LIght Tower
QTY.
4
4
1
2
AR
1
1
AR
1
1
1
4
4
200 - 7
Section 200 • Chassis Components
September 2008
REV A
This page intentionally left blank.
200 - 8
AL4000 Light Tower
Part No. 116419
September 2008
Section 300 • Cabinet Components
Section 300
Cabinet
Components
Part No. 116419
AL4000 Light Tower
300 - 1
Section 300 • Cabinet Components
Figure 301.1
September 2008
REV A
Cabinet Components
300 - 2
AL4000 Light Tower
Part No. 116419
Section 300 • Cabinet Components
September 2008
REV A
FIGURE 301.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART #
116180
790540
720220
123680
124460
796610
188560
796432
992040
796436
188554
794940
189796
188560
790940
124420
176380
113399
995050
R980300
995420
990670
123490
188580
184150
188530-2
176370
188570
930950
791840
124436
994130
993850
990150
993440
990340
993421
995810
Part No. 116419
DESCRIPTION
REAR TOWER SUPPORT, COMPLETE ASSEMBLY
PIN QUICK1/4X1.75 ZP
BUMPER REAR TOWER SUPPORT
PIN W/RING 3/4X11
REAR TOWER SUPPORT
HINGE PIANO 1.5X51.75
CABINET DOOR PANEL
GAS SPRING SHORT BRACKET WITH BALL
RIVET POP 3/16X.602
GAS SPRING 16", 60 LB.
CABINET TOP PANEL
PLUG PLASTIC
HASP,CABINET DOOR,
CABINET DOOR PANEL
HANDLE 5.75 CHROME PLATED
GROUND ROD STORAGE TUBE
COVER PLATE,CABINET
GROUND ROD LT.TWR.
SCREW,#10-32NFX3/4
WASHER,FLAT,#10
NUT,LOCK NYLON INSERT #10-32 HX M/S JAM
RIVET POP 3/16X1/2
FENDER WITH SKIRT
CABINET SIDE PANEL CURBSIDE
WINCH HANDLE BUSHING
CABINET FRONT PANEL
LITERATURE RACK
CABINET SIDE PANEL ROADSIDE
WEATHERSTRIP ADHESIVE
BUMPER RUBBER
CABINET REAR PANEL
SCREW,1/4-20NCX1
WASHER FLAT 1/4
NUT LOCK NYLON INSERT 1/4-20NC GR 2 ZP
SCREW 1/4-20NCX3/4
WASHER FLAT 1/4
SCREW,1/4-20NCX3/4
SCREW,1/4-20NCX5/8,HWH
AL4000 Light Tower
QTY.
1
1
1
1
1
2
1
8
16
4
1
1
2
1
2
1
2
1
4
4
4
36
2
1
1
1
1
1
AR
4
1
4
37
18
8
16
2
27
300 - 3
Section 300 • Cabinet Components
Figure 301.1
September 2008
REV A
Cabinet Components
300 - 4
AL4000 Light Tower
Part No. 116419
Section 300 • Cabinet Components
September 2008
REV A
FIGURE 301.1
ITEM #
39
40
41
42
43
44
45
46
47
PART #
Z112300
174170
182330
160276
851830
991650
993860
994600
865307
Part No. 116419
DESCRIPTION
BATTERY, WET, 12V/GR24/525 CCA/STD-DUTY LEAD ACID
BATTERY HOLD DOWN ANGLE
BATTERY HOLD DOWN ROD
BATTERY CABLE SET
DECAL
WASHER, LOCK, 1/2"
WASHER, FLAT, 1/2"
SCREW, 1/2-13 X 1-1/2"
COOLANT RECOVERY TANK ASSEMBLY
AL4000 Light Tower
QTY.
1
1
2
1
1
2
2
2
1
300 - 5
Section 300 • Cabinet Components
September 2008
AL4000 Light Tower
Part No. 116419
This page intentionally left blank.
300 - 6
September 2008
Section 400 • Electrical Components
Section 400
Electrical
Components
Part No. 116419
AL4000 LIght Tower
400 - 1
Section 400 • Electrical Components
Figure 401.1
September 2008
REV A
Electrical Control Box
400 - 2
AL4000 Light Tower
Part No. 116419
Section 400 • Electrical Components
September 2008
REV A
FIGURE 401.1
ITEM #
1
2
3
4
5
6
7
8
9
10
10A
11
12
13
14
15
16
16A
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31A
32
33
34
35
36
37
37A
38
PART #
853294
683680
186546
709133
683870
684640
683970
684450
C54100600
684380
116815
680030
685672
685674
800003
686220
709032
680060
680290
116770
680250
663890
186542
186540
260361
853289
186544
996340
995300
994420
R660010
682715
186543
R661490
186554
993310
116820
800004
116808
Part No. 116419
DESCRIPTION
DECAL: AL/RL CONTROL BOX AC "POWER & LIGHT"
BREAKER 2P 30A 240V
CONTROL BOX,FACE PLATE
TERMINAL,RING
BREAKER 1P 15A 277VAC
RECEPTACLE 20A 120V DUPLEX W/GFI
BREAKER MINI 1P 20A
RECEPTACLE 30A 240V
NUT, NYLOCK, 8-32 ZINC
SWITCH, IGNITION LEVER OPERATED
included with item 10
WIRE HARNESS,DC ENGINE
CONNECTOR,2 SCREW,3/4"
CONNECTOR 9P,FEMALE
SOCKETS, FEMALE
CONNECTOR WITH WIRES (includes 13 and 14)
CONNECTOR,2 SCREW,1.25
included with item 16
TERMINAL,CLOSED END
WRAP CAP
CRIMP SLEEVE
WIRE HARNESS
LOCKNUT, CONDUIT 3/4"
CORD SET FEMALE 6FT 5P
CONTROL BOX,REAR PANEL
CONTROL BOX BODY
HOURMETER, DIGITAL
DECAL: AL/RL CONTROL BOX DC "ENGINE CONTROLS"
CONTROL BOX,FRONT PANEL
SCREW,#10-16X3/4 PH ZP
SCREW,#6-32X1/4 PAN HD
WASHER,LOCK,#6
SWITCH PUSH-BUTTON
included with item 31
LIGHT INDICATOR 12V RED
CONTROL BOX,TOP PANEL
RELAY 12V DC 30A
BRACKET, E-BOX HANGER
NUTSERT,1/4-20UNC
WIRING HARNESS, FROM ENGINE
KUBOTA SOLENOID PIGTAIL
COMPLETE ELECTRICAL CONTROL BOX, includes 1-36
AL4000 Light Tower
QTY.
1
1
1
2
4
1
1
1
5
1
1
1
1
9
1
1
2
1
1
1
1
4
1
1
1
1
1
12
12
12
1
1
1
1
2
8
1
1
1
400 - 3
Section 400 • Electrical Components
Figure 402.1
September 2008
REV A
Ballast Box Assembly
400 - 4
AL4000 Light Tower
Part No. 116419
Section 400 • Electrical Components
September 2008
REV A
FIGURE 402.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART #
114355
114895
663860
160030
160040
160032
160042
995810
850120
850130
851691
851692
851693
851694
Part No. 116419
DESCRIPTION
BALLAST BOX, MH
BALLAST BOX, HPS
CONNECTOR, 5P, MALE
MH TRANSFORMER AND CAPACITOR
HPS TRANSFORMER AND CAPACITOR
CAPACITOR, 24uF, MH, 60Hz
CAPACITOR, 24uF, HPS, 60Hz
SCREW, 1/4-20NCX 5/8,HWH, ROLLOK, ULTRA SEALN
DECAL: "METAL HALIDE BALLAST"
DECAL: DANGER HIGH VOLTAGE
DECAL: 1
DECAL: 2
DECAL: 3
DECAL: 4
AL4000 Light Tower
QTY.
1
1
1
1
1
1
1
8
1
1
1
1
1
1
400 - 5
Section 400 • Electrical Components
Figure 403.1
September 2008
REV A
Light Fixture
400 - 6
AL4000 Light Tower
Part No. 116419
Section 400 • Electrical Components
September 2008
REV A
FIGURE 403.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART #
663850
709034
833567
995970
991650
990810
833566
833573
981640
833564
833569
833585
833568
833570
990675
833524
833543
833574
833581
833578
NPN
160071
833571
160140
833565
833563
833577
833584
833583
833582
683950
680020
682470
22120102
C41100720
Part No. 116419
DESCRIPTION
CORD SET MALE 5FT. 3P
TERMINAL STRIP, 2P
CASTING FOR NEW FIXTURE
WASHER LOCK STAR 1/2
WASHER LOCK 1/2
SCREW 1/2-13NCX1-1/2 HHC GR 2 ZP
TRUNION
T-HANDLE
SCREW 1/2-13NCX1-1/4 HHC GRADE 5
SOCKET BASE-MOGUL
GASKET FOR REFLECTOR
LABEL, FIXTURE CSA APPROVED
REFLECTOR
RING,REINFORCING FOR REFLECTOR
RIVET POP 1/8X.390 GR-1/4-5/16
LENS W/ GASKET
CLAMP;LENS TO REFLECTOR
SCREW,8-32X1" HH SLOT
WASHER, FIBER FOR BAND
NUTSERT FOR BAND,8-32 X 1/4
included with item 17
LAMP MH 1000W
SCREW,10-24X5/8
LAMP HPS 1000W
SCREW 8-32X3/8 PH
SOCKET BRACKET
SCREW,8-32X5/8
LABEL,105C CORD RATING
LABEL,WET LOCATION
FIBERGLASS WIRE SLEEVE
GASKET 1/2 S/R CONN
LOCKNUT CONDUIT 1/2
CONNECTOR STRAINRELIEF
LAMP SUPPORT
COMPLETE FIXTURE ASSEMBLY
(includes items 1-34)
AL4000 Light Tower
QTY.
1
2
1
2
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
2
1
2
1
1
1
1
1
1
1
1
400 - 7
Section 400 • Electrical Components
September 2008
Figure 404.1
REV A
Coil Cord & Junction Box
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
400 - 8
PART #
685674
685671
660287
663870
663880
C48300108
680190
852800
680080
720440
186280
994380
22112580
22112575
DESCRIPTION
QTY.
SOCKET
CONNECTOR 9P, PLUG
COIL CORD, RETRACT, 14/7
CONNECTOR, 3P, FEMALE
DUST CAP W/CHAIN
JUNCTION BOX
BOX COVER, 2GANG W/GASKET
DECAL: CAUTION TIGHTEN FIXTURE CONNECTOR
GRIP, HUBBLE
WEATHERSTRIP ADHESIVE
PLATE, COIL CORD, CABINET MOUNT
SCREW, #6-32 X 5/8", RD HD, SLOT, S/S
JUNCTION BOX, COMPLETE WITH COIL CORD includes 1-12
COIL CORD ASSEMBLY includes 1, 2 and 3
AL4000 Light Tower
9
1
1
4
4
1
1
1
1
AR
1
4
1
1
Part No. 116419
September 2008
Section 500 • Engine & Generator
Section 500
Engine
&
Generator
Part No. 116419
AL4000 Light Tower
500 - 1
Section 500 • Engine & Generator
Figure 501.1
September 2008
REV A
Engine- Kubota D1105
500 - 2
AL4000 Light Tower
Part No. 116419
Section 500 • Engine & Generator
September 2008
REV A
FIGURE 501.1
ITEM #
1
2
3
4
5
6
7
8
9
10
PART #
732205PP
995380
991650
990415
740925
184325
990200
124016
124017
124025
990210
839190
741140
866125
866126
866127
866128
866129
866050
740620
839107
839200
660320
866101
866090
866044
866040
839209
839261
839134
866113
839154
865276
190150
832128
125395
741970
792750
897110
866110
866120
839109
839110
865307
893020
Part No. 116419
DESCRIPTION
KUBOTA D1105 ENGINE, POWERPACK, BUILD EBG2
SCREW, 1/2-13NC X 4HHC, GR 2, ZP
WASHER, LOCK 1/2"
WASHER, FLAT, FENDER, 1/2 X 2, ZP
VIBRATION MOUNT, 390LB
GENSET SPACER, PLASTIC, 2"OD X 9/16" ID X 1"
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN
ENGINE MOUNT, L-BRACKET-CURBSIDE
ENGINE MOUNT, L-BRACKET-ROADSIDE
GENSET RISER, 6KW ONLY
WASHER, FLAT 1/2"
LOW OIL PRESSURE SWITCH
HIGH TEMPERATURE SWITCH
AIR CLEANER ASSEMBLY
AIR CLEANER BODY
AIR CLEANER ELEMENT
AIR CLEANER COVER
AIR CLEANER VALVE
OIL FILTER
FUEL FILTER, IN-LINE, 5/16
FUEL FILTER ASSEMBLY
FUEL FILTER ELEMENT
FUEL PUMP
STARTER
ALTERNATOR
2 WIRE STOP SOLENOID
GASKET, SOLENOID
V-BELT
WATER PUMP
FAN, PUSHER
FAN GUARD
OIL DIPSTICK
MUFFLER, D1105
SPACER, MUFFLER
MUFFLER GASKET
MUFFLER TAILPIPE, D1105
OIL DRAIN VALVE
CLAMP 7/16 TO 25/32
HOSE, OIL, 3/8, 0-250PSI
RADIATOR
CAP FOR RADIATOR
HOSE, TOP
HOSE, BOTTOM
COOLANT RECOVERY TANK
OPERATION MANUAL D1105
AL4000 Light Tower
QTY.
1
2
4
8
4
6
2
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
3
1
1
1
1
1
1
500 - 3
Section 500 • Engine & Generator
Figure 502.1
September 2008
REV A
Marathon Generator - 6 kW - 201CSA5411
500 - 4
AL4000 Light Tower
Part No. 116419
September 2008
Section 500 • Engine & Generator
REV A
FIGURE 502.1
ITEM # PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
85206
189347
990220
990415
80379
990210
990200
991761
990470
981120
116167
116168
116169
116172
116174
116176
116177
116178
116179
116182
116183
116184
116187
836853
836856
116188
Part No. 116419
DESCRIPTION
GENERATOR, MARATHON, PANCAKE, 6KW
GENERATOR MOUNT BRACKET
SCREW, 1/2-13NC X 3-1/2 HHC, GR 2, ZP
WASHER, FLAT SNUBBER, 1/2 X 2-3/4 X 7GA, ZINC
ISOLATOR, ENGINE MOUNT, 40 DURO
WASHER, FLAT, 1/2
NUT, LOCK , NYLON INSERT, 1/2-13NC, GR 2
SCREW, 3/8-16NC X 1-1/4 HHC, GRADE 5, ZP
WASHER, LOCK, 3/8
WASHER, FLAT, 3/8
FAN, 8LHD435044
BEARING, ODE, A-90006R-30
BEARING, BRACKET, ODE(5412), 8LHD013096
O-RING, 8LHD766012
POT COVER, 8LHD310316
SCREEN ASY W/SPGS, 8LHD336030
DRIVE DISC (C-107), 702326-01
HUB SPACER, 725334-01
CONN. BOX BASE, 8LHD354045
CONN. BOX COVER, 8LHD354044
CAPACITOR 25MF, 8LHD5990012
CLAMP, CAPACITOR, 8LHD086034
TERMINAL BLOCK, TS-6005
DIODE
SURGE PROTECTOR, SUPPRESSOR/VARISITOR
MANUAL, MARATHON PANCAKE GENERATOR
AL4000 Light Tower
QTY.
1
1
2
2
2
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
500 - 5
Section 500 • Engine & Generator
Figure 503.1
September 2008
REV A
Leroy Somer Generator - 6 kW - LSA 36, M6
500 - 6
AL4000 Light Tower
Part No. 116419
Section 500 • Engine & Generator
September 2008
REV A
FIGURE 503.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART #
836704
836705
836706
836707
836708
836709
836710
836711
996290
990415
740925
996496
189344
630905
Part No. 116419
DESCRIPTION
NDE BEARING
DIODE KIT (includes 2 diodes)
ROTOR BOLT (8 X 245)
TOP COVER
END CAP
FAN
TERMINAL BLOCK
KIT: CAPACITOR, 22.5mf, (Includes two capacitors)
SCREW, M10X1.5X90MM HHC, GRADE 8.8, ZP
WASHER, FLAT SNUBBER
VIBRATION MOUNT, 30 DUR
NUT LOCK NYLON INSERT M10 X 1.5 HEX ZP
GENERATOR MOUNT BAR
GENERATOR L-S 6KW 120/240 C106 SAE5 LSA36
AL4000 Light Tower
QTY.
1
1
1
1
1
1
1
2
1
2
3
1
1
1
500 - 7
Section 500 • Engine & Generator
Figure 504.1
September 2008
REV A
Marathon Generator - 8 kW - 201CSA5412
500 - 8
AL4000 Light Tower
Part No. 116419
September 2008
Section 500 • Engine & Generator
REV A
FIGURE 504.1
ITEM # PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
116253
189347
990220
990415
80379
990210
990200
991761
990470
981120
116167
116168
116169
116172
116174
116176
116177
116178
116179
116182
116183
116184
116187
836853
836856
116188
Part No. 116419
DESCRIPTION
GENERATOR, MARATHON, PANCAKE, 8KW
GENERATOR MOUNT BRACKET
SCREW, 1/2-13NC X 3-1/2 HHC, GR 2, ZP
WASHER, FLAT SNUBBER, 1/2 X 2-3/4 X 7GA, ZINC
ISOLATOR, ENGINE MOUNT, 40 DURO
WASHER, FLAT, 1/2
NUT, LOCK , NYLON INSERT, 1/2-13NC, GR 2
SCREW, 3/8-16NC X 1-1/4 HHC, GRADE 5, ZP
WASHER, LOCK, 3/8
WASHER, FLAT, 3/8
FAN, 8LHD435044
BEARING, ODE, A-90006R-30
BEARING, BRACKET, ODE(5412), 8LHD013096
O-RING, 8LHD766012
POT COVER, 8LHD310316
SCREEN ASY W/SPGS, 8LHD336030
DRIVE DISC (C-107), 702326-01
HUB SPACER, 725334-01
CONN. BOX BASE, 8LHD354045
CONN. BOX COVER, 8LHD354044
CAPACITOR 25MF, 8LHD5990012
CLAMP, CAPACITOR, 8LHD086034
TERMINAL BLOCK, TS-6005
DIODE
SURGE PROTECTOR, SUPPRESSOR/VARISITOR
MANUAL, MARATHON PANCAKE GENERATOR
AL4000 Light Tower
QTY.
1
1
2
2
2
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
500 - 9
Section 500 • Engine & Generator
Figure 505.1
September 2008
REV A
Leroy Somer Generator - 8 kW - LSA 37, M7
500 - 10
AL4000 Light Tower
Part No. 116419
Section 500 • Engine & Generator
September 2008
REV A
FIGURE 505.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART #
630960
836831
836832
836833
836839
836840
836842
836857
109330
990200
990210
993510
990410
740920
189335
990820
113400
R980000
995490
Part No. 116419
DESCRIPTION
GENERATOR, L-S, 8KW, 120/240, C106, SAE5, LSA37, M7
NON DRIVE END BEARING HOUSING
O-RING
BEARING
BEARING HOUSING
TERMINAL BOX COVER
WAVY WASHER
DIODE, 70HF90
KIT:CAPACITOR REPLACEMENT, 8KW, L-S, 60HZ, 2-50UF
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2
WASHER FLAT 1/2
SCREW,1/2-13NCX4HHC,GR 2,ZP
WASHER, FLAT, FENDER, 1/2 X 2, ZP
VIBRATION MOUNT, 390LB
GENERATOR MOUNT BAR, L-S, 1/2" X 3" X 19" LONG
SCREW, 1/2-13NC, X 2HHC, GR 8, Y-ZINC
GROUND WIRE, GENSET TO TRAILER, 14"LG
WASHER, LOCK, STAR, 1/4 EXT.TOOTH, S/S
SCREW, 1/4 X 3/4, HH SLOT, TYPE B, SELF TAPPING
AL4000 Light Tower
QTY.
1
1
1
1
1
1
1
2
1
2
4
2
8
4
1
2
1
2
2
500 - 11
Section 500 • Engine & Generator
September 2008
AL4000 Light Tower
Part No. 116419
This page intentionally left blank.
500 - 12
September 2008
Section 600 • Mast Components
Section 600
Mast
Components
Part No. 116419
AL4000 Light Tower
600 - 1
Section 600 • Mast Components
Figure 601.1
September 2008
REV A
Tower Base Assembly
600 - 2
AL4000 Light Tower
Part No. 116419
Section 600 • Mast Components
September 2008
REV A
FIGURE 601.1
ITEM #
PART #
1
2
124490
740050-1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
981575
990470
990080
990140
990150
124480
853670
850090
850105
22109517
113362
990760
120640
990660
980340
790710
990650
171636
171640
995760
184510
990650
186360
995420
R980300
995050
193750
990200
981920
990770
994000
173115
994600
993860
990200
Part No. 116419
DESCRIPTION
TOWER BASE
WINCH LOCK ASSEMBLY (See Figure 11-B for parts
breakdown)
SCREW, 3/8-16NC X 1-1/2
WASHER, LOCK, 3/8
WASHER, FLAT, 3/8
SCREW 1/4-20NC X 2
NUT, LOCK, NYLON INSERT, 1/4-20NC, GR 2, ZP
WINCH HANDLE W/TUBE
DECAL: CRUSH AREA
DECAL: CAUTION STAND CLEAR OF TOWER.
DECAL: DANGER DO NOT PULL THE VERTICAL
KIT: LOCK SLIDE PIN includes items 13-21
PIN, LOCK SLIDE includes items 14-15
PIN, BRIDGE, .0915 X 1-7/8, S/S
PIN, W/RING, 5/16 X 1-5/8
ROLL PIN, 1/4 X1-5/8
SCREW, 5/16-18NC X 1/2
SPRING, COIL, 1/2 X 2.25
COTTER PIN, 1/8 X 1, SS
LOCK PIN SHELL
LOCK SPRING SHELL
CLEVIS PIN, STAINLESS STEEL, 1/2 X 3-1/2
SHEAVE SPOOL, 3 X 2-1/2
COTTER PIN, 1/8 X 1, SS
BUMPER PAD
NUT, LOCK NYLON INSERT, #10-32, HX, M/S, JAM
WASHER, FLAT, #10
SCREW, #10-32NF X 3/4, LOW HD, SHCS, ZINC
SPRING LEAF, CUSTOM, KICK OUT
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN
SCREW, 1/2-13NC X 3, HHC, GR 8, Y-ZINC
COTTER PIN, 3/16 X 1.5, SS
WASHER, FLAT, 1"
PIN, 1X9-1/4, TOWER PIVOT
SCREW
WASHER
NUT
AL4000 Light Tower
QTY.
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
1
1
2
2
1
5
10
5
600 - 3
Section 600 • Mast Components
Figure 602.1
September 2008
REV A
Winch Lock Assembly
600 - 4
AL4000 Light Tower
Part No. 116419
Section 600 • Mast Components
September 2008
REV A
FIGURE 602.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART #
990080
990470
981575
990650
980480
124858
740050-1
990200
996050
124857
124855
124856
990200
NPN
124860
109485
109486
740050-2
Part No. 116419
DESCRIPTION
WASHER, FLAT, 3/8"
WASHER, LOCK, 3/8"
SCREW, 3/8-16NC X 1", HHCS, GR 5, ZP
COTTER PIN, 1/8 X 1, SS
WASHER, FLAT, S/S, 1/2 F/W, 7/8 OD
ROLLER WEAR BUSHING
KIT: WINCH & SOCKET
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2
SCREW, 1/2-13NC X 7-1/2, HHC ,GRADE 5, ZP
SPACER, .5 ID, 1.25 OD
RATCHET ARM
BUSHING, FLANGE, 1.25 OD, .5 ID
NUT LOCK NYLON INSERT 1/2-13NC GR 2 ZPIN
NUT, 1/2-13, NYLON LOCK, HALF THICK, PART OF 740050-1
HANDLE SOCKET, RATCHETING
KIT:SAFETY-LOC SYSTEM (with winch) includes items 4-13,15
KIT:SAFETY-LOC SYSTEM includes items 3-6, 8-12, 15
KIT: CABLE CLAMP FASTENER
AL4000 Light Tower
QTY.
2
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
600 - 5
Section 600 • Mast Components
Figure 603.1
September 2008
REV A
Tower Assembly
ITEM #
1
2
3
4
5
6
7
8
600 - 6
PART #
113080
851545
R850475
851550
990160
990170
990600
991690
DESCRIPTION
COIL CORD SLEEVE
DECAL: DANGER DO NOT RAISE TOWER IN VICINITY
DECAL: WARNING FORKS
DECAL: LIFT MACHINE HERE
SCREW, 3/8-16NC X 3-3/4, HHC, GRADE 2, ZP
NUT, LOCK, NYLON INSERT, 3/8-16NC, GR 2, ZPN
SCREW, 3/8-16NC X 1/2, HHC, GRADE 2, ZP
WASHER, LOCK STAR, 3/8"EXT.TOOTH, ZP
AL4000 Light Tower
QTY.
1
1
2
1
1
1
2
2
Part No. 116419
Section 600 • Mast Components
September 2008
Figure 604.1
REV A
Lower Mast Assembly
ITEM #
1
2
3
4
5
6
7
8
9
10
PART #
124540
22109516
990660
22120222
171635
171640
980340
790710
990650
177810
Part No. 116419
DESCRIPTION
4" SECTION, 30' TOWER
KIT: LOCK SLIDE PIN W/ SPRING & SHELL includes 3-9
ROLL PIN, 1/4 X 1-5/8
PIN, 1/2 X 1-1/4 X 7-1/4, SLIDE LOCK
LOCK PIN SHELL
LOCK SPRING SHELL
SCREW, 5/16-18NC X 1/2 HHCS, GR 2, ZP
SPRING, COIL, 1/2 X 2.25
COTTER PIN, 1/8 X 1, SS
SHIM, 3/16 X 2 X 19-3/4
AL4000 Light Tower
QTY.
1
1
1
1
1
1
1
1
1
1
600 - 7
Section 600 • Mast Components
Figure 605.1
September 2008
REV A
6" Inch Round Tube Assembly
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
600 - 8
PART#
990620
994920
990650
995190
990610
188770
188760
992765
179850
124530
995790
188760
DESCRIPTION
NUT, LOCK, NYLON INSERT, 7/8-14NF, HALF JAM
COTTER PIN, 3/32 X3 /4, SS
COTTER PIN, 1/8 X 1, SS
NUT, LOCK, NYLON INSERT, 1/2-20NF, HALF NUT
BOLT, TEE, 1/2-20NF, 4-1/2 LG
SHEAVE, 2-13/16 X 11/4 CABLE
SHEAVE, 3-1/8 X 1 1/4 CABLE
CLEVIS PIN, STAINLESS STEEL, 1/2 X 2
BUSHING, 2.5OD X 13/16
6" ROUND TUBE
CLEVIS PIN, STAINLESS STEEL, 1/4 X2
SHEAVE, 3-1/8 X 1 1/4 CABLE
AL4000 Light Tower
QTY.
1
1
1
1
1
1
1
2
1
1
1
1
Part No. 116419
September 2008
Section 600 • Mast Components
Figure 606.1
REV A
4" Inch Tower Section
Shim & Sheave Assembly
(after serial number AL507-00157)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART #
994920
990650
188760
990670
183286
177830
183288
990190
990210
178335
683460
683450
990200
109065
995790
995780
683455
Part No. 116419
DESCRIPTION
COTTER PIN, 3/32 X 3/4, SS
COTTER PIN, 1/8 X 1, SS
SHEAVE, 3-1/8 X 1, 1/4 CABLE
RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET
SHIM, 5/16 X 2 X 3-3/16
SHIM, 1/4 X 2 X 3-3/16
SHIM, 3/16 X 2 X 3-3/16
SCREW, 1/2-13 NC X 3 HHC, GRADE 2, ZP
WASHER, FLAT, 1/2"
LOCK LEVER, AL-SERIES
BUSHING, 3/4 OD X 1/2 ID X .285L, SAE 841, BRONZE
SPACER, 11/16 OD X 1/2 ID X 1-1/32" LONG
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN
KIT: CABLE ASSEMBLY, LOWER, 1/4" CABLE
CLEVIS PIN, STAINLESS STEEL, 1/4 X 2
CLEVIS PIN, STAINLESS STEEL, 3/8 X 2
BUSHING, 11/16 OD X 1/2 ID X .26L, SAE 841, BRONZE
AL4000 Light Tower
QTY.
2
2
2
8
1
2
1
2
3
1
1
1
2
1
2
1
1
600 - 9
Section 600 • Mast Components
Figure 607.1
September 2008
REV A
3" Inch Tower Section Assembly
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
600 - 10
PART #
990181
990470
109065
124550
188760
990650
994920
990670
185290
992765
995790
177820
185290
15086
DECSCRIPTION
SCREW, 3/8-16 UNC X 1"
WASHER LOCK 3/8"
KIT: CABLE ASSEMBLY LOWER 1/4 CABLE
3 SECTION 30'TOWER
SHEAVE 3-1/8 X1 1/4 CABLE
COTTER PIN 1/8X1 SS
COTTER PIN 3/32X3/4 SS
RIVET POP 3/16X1/2 S/S BLIND RIVET
SHIM 3/8X2X2-1/4
CLEVIS PIN STAINLESS STEEL 1/2 X2
CLEVIS PIN STAINLESS STEEL 1/4 X2
SHIM 5/16X2X2-1/4
SHIM 3/8X2X2-1/4
WASHER, FLAT
AL4000 Light Tower
QTY.
1
1
1
1
1
1
2
8
1
1
2
3
1
1
Part No. 116419
Section 600 • Mast Components
September 2008
Figure 608.1
REV A
2" Inch Tower Section Assembly
ITEM #
PART #
1
2
3
4
124560
109070
990470
996230
Part No. 116419
DESCRIPTION
2" SECTION, 30' TOWER
KIT: CABLE ASSEMBLY, UPPER
WASHER, LOCK, 3/8
SCREW, 3/8-16NC X 7/8 HHC, GR 8, ZP
AL4000 Light Tower
QTY.
1
1
1
1
600 - 11
Section 600 • Mast Components
Figure 609.1
September 2008
REV A
Tower Cross Arm Assembly
ITEM #
1
2
3
4
5
6
7
8
9
600 - 12
PART #
113040
191781
990880
22123080
994460
990080
990170
851760
841890
DESCRIPTION
CROSSARM, 4-LIGHT
STUD, 3/4 X 10NC X 4-3/4
WASHER, LOCK STAR, 3/4 EXT.TOOTH
FIXTURE, MOUNTING WING NUT
SCREW, 3/8-16NC X 4-1/2"
WASHER, FLAT, 3/8
NUT, LOCK, NYLON INSERT, 3/8-16NC, GR 2, ZPN
DECAL: DANGER HIGH VOLTAGE....
REFLECTOR, SCOTCHLITE, TAPE, 2 X18
AL4000 Light Tower
QTY.
1
4
4
4
2
4
2
1
2
Part No. 116419
September 2008
Section 700 • Options
Section 700
Options
Part No. 116419
AL4000 Light Tower
700 - 1
Section 700 • Options
Figure 701.1
September 2008
REV A
Options
700 - 2
AL4000 Light Tower
Part No. 116419
Section 700 • Options
September 2008
REV A
FIGURE 701.1
ITEM #
1
2
3
4
5
6
PART #
DESCRIPTION
QTY.
0LTY0422
741993
OPTION LT: ENGINE BLOCK HEATER, KUBOTA
HEATER, ENGINE BLOCK, 3100003, ZERO START
1
0LTX0580
116154
116151
OPTION LT: FUEL/WATER SEPARATOR, RACOR, KUBOTA
FILTER, WATER SEPARATOR, DIESEL FUEL, STANADYNE
ELEMENT, 30 MICRON, FUEL WATER
1
1
0LTX0481
663515
663520
663527
663528
663529
663843
663840
OPTION LT: TAIL LIGHTS, RECESSED
LIGHT WIRING HARNESS, RECESSED LIGHTS
LIGHT, LICENSE TAG W/BRACKET
LIGHT, SIDE MARKER, AMBER, 2.5" DIAMETER, RECESSED
LIGHT, SIDE MARKER, RED, 2.5" DIAMETER, RECESSED
GROMMET, RECESSED LIGHT KIT, W/PLUG AND WIRES
TRAILER HARNESS, 4 POLE, RUN/BRAKE LIGHTS
LIGHT, TRAILER, RECESSED, STOP, TURN, TAIL LIGHTS
1
1
2
2
4
1
1
0LTX0180
663400
663405
OPTION LT: CONNECTOR 7-POLE, RUN LIGHTS, ROUND
CONNECTOR, TAIL LIGHT
CONNECTOR, TAIL LIGHT, 7POLE CABLE GUARD
1
1
0LTX0040
940000
840120
176336
176335
121572
840470
OPTION LT: HITCH, COMBO, BALL & RING, BOLT-ON
KIT: COMBINATION HITCH, BALL & RING, COMPLETE
COUPLER FOR 2" BALL
COMBO HITCH SIDE SPACER, BOLT-ON
COMBO HITCH SIDE PLATE, BOLT-ON
COMBO HITCH RING, 16" LONG, BOLT-ON
BALL, 2"
1
1
2
2
1
1
0LTY0316
110870
841220
841480
841850
841855
841860
834340
OPTION LT: AXLE W/HYD SURGE BRAKES, RING HITCH
CHAIN, SAFETY, 1750LB, 1/4 X 31, W/ S HOOK
COUPLER, SURGE, 3"RING, 6000LB
AXLE ACCESSORY, COMPLETE HYD BRAKE KIT
AXLE HUB, ATTACHING PARTS KIT
AXLE HUB, HYD. & PARK BRAKE, L/H
AXLE HUB, HYD. & PARK BRAKE, R/H
AXLE ASSEMBLY
2
1
1
2
1
1
1
Part No. 116419
AL4000 Light Tower
700 - 3
Section 700 • Options
Figure 702.1
September 2008
REV A
Options
700 - 4
AL4000 Light Tower
Part No. 116419
Section 700 • Options
September 2008
REV A
FIGURE 702.1
ITEM #
7
PART #
DESCRIPTION
QTY.
0LTY0314
110870
841500
841480
841850
841855
841860
OPTION LT: AXLE W/HYD.SURGE BRAKES, BALL HITCH
CHAIN, SAFETY, 1750LB, 1/4 X 31, W/ S HOOK
COUPLER, SURGE, 2"BALL, 6000LB
AXLE ACCESSORY, COMPLETE, HYD BRAKE KIT
AXLE HUB, ATTACHING PARTS KIT
AXLE HUB, HYD. & PARK BRAKE, L/H
AXLE HUB, HYD. & PARK BRAKE, R/H
2
1
1
2
1
1
0LTY0315
841850
841870
841875
OPTION LT: AXLE, W/ELECTRIC BRAKES, 3500#
AXLE HUB, ATTACHING PARTS KIT
AXLE HUB, ELECTRIC & PARK BRAKE, LH
AXLE HUB, ELECTRIC & PARK BRAKE, RH
2
1
1
0LTX0222
161085
174170
182331
OPTION LT: BATTERY, 700A, HEAVY DUTY
BATTERY, 700AMP, GP24, 12V, POST/TERMINAL
BATTERY, HOLDOWN ANGLE, 14.50
BATTERY, HOLD-DOWN ROD, 1/4 X 11-1/4
1
1
2
0LTX0210
684640
683970
OPTION LT: RECEPTACLE, EXTRA GFI, DUPLEX
RECEPTACLE, 20A, 120V, DUPLEX W/GFI
BREAKER, MINI, 1P, 20A
1
1
0LTX0520
113583
160992
124750
160993
663780
684710
186830
OPTION LT: ELECTRIC WINCH
WINCH SWITCH WITH SOLENOID
WINCH W/O CABLE
ELECTRIC WINCH, ANGLE, BASE MOUNT
WINCH SOLENOID PACKAGE
SWITCH, TOGGLE, 1P, 2T, MOMENTARY, 20ADC
BREAKER, RESETTING, 40A
SWITCH MOUNT BRACKET
1
1
1
1
1
1
1
12
OLTX0270
LIGHT DOME WITH SWITCH
1
13
116218
116154
116144
OPTION LT: FUEL WATER SEPARATOR WITH HEATER
FILTER, WATER SEPARATOR, ASSEMBLY
HEATER, TOP LOAD, FUEL, 100W, 12V
NOTE: OPTION NUMBERS CANNOT BE SOLD
AS SPARE PARTS.
1
1
1
8
9
10
11
Part No. 116419
AL4000 Light Tower
700 - 5
Section 700 • Options
September 2008
AL4000 Light Tower
Part No. 116419
This page intentionally left blank.
700 - 6
California Proposition 65
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Towing Checklist
(Use at each stop)
Before Towing
· Boom hold-down latch is securely locked in place
· Towing hitch is properly secured to tow vehicle
· Safety chains (if required) are properly attached
and secure (chains are crossed below hitch)
· All lights are connected and working
· Tires are properly inflated
Before Driving
· Fasten safety restraints
· Properly adjust mirrors
On The Road
· Do not exceed 60 mph / 97 km/h. Obey all local
and national towing speed laws
· Check connections and tire pressure at each stop
· Slow down for hazardous conditions
· Allow extra distance for following and passing other
vehicles
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